26/12/2019 Forces due to Safety or Relief Valve Discharge Considerations and methods of calculating piping forces due to relief or safety valve opening Abstract Normative definitions, types, considerations, and formulas for calculating discharge of the PSVs, PRVs or PVs in pipelines José F. Vianna Pereira vianna@jfvp.com.br Pipe Forces due to Relief Valve Discharge Contents 1 – Introduction .............................................................................................................................................5 2 – A Word of Advice ......................................................................................................................................5 3 – API and ASME B31.3 - Normalized Aspects ................................................................................................5 3.1 – API RP520 and API RP521 - Definitions and Nomenclatures ......................................................................... 5 Pressure Relief systems: ..................................................................................................................................... 5 Relief Valve: ........................................................................................................................................................ 6 PRV = Pressure Relief Valve: ............................................................................................................................... 6 PSRV = Pressure Safety Relief Valve: .................................................................................................................. 6 PSV = Pressure Safety Valve: .............................................................................................................................. 6 PV = Pressure Valve: ........................................................................................................................................... 6 3.2 – Definitions Contained in ASME B31.3............................................................................................................ 6 301.2.2 - Pressure Required for Containment or Relief. .................................................................................... 6 301.5 – Dynamic Effects. (See Appendix F, paragraph F301.5) .......................................................................... 6 301.5.1 – Impact ................................................................................................................................................. 6 301.5.5 – Discharge Reactions............................................................................................................................ 6 4 – Types of PRVs ...........................................................................................................................................7 4.1- PRV with a Single Adjusting Ring for Blowdown Control ................................................................................ 7 4.2 - PRV with Balanced-Bellows Pressure Relief Valve ......................................................................................... 7 4.3 - PRV – Balanced-Bellows Pressure Relief Valve with an Auxiliary Piston........................................................ 8 4.4 - Pilot-Operated Valve (Flowing-Type) ............................................................................................................. 8 4.5 – Rupture Disk Device in Combination with a PRV ........................................................................................... 8 5 – Operation details of a PRV ........................................................................................................................9 5.1 - PRV Operating with Steam or Gas .................................................................................................................. 9 5.2 - PRV Operating with Liquid.............................................................................................................................. 9 6 – Typical PRV Installation: Atmospheric (Open) Discharge .......................................................................... 10 7 - Typical PRV Installation: Closed System Discharge .................................................................................... 10 8 – Typical Pilot-Operated PRV Installation ................................................................................................... 11 9 - Examples of PRVs Installation with 3-Way Valves to Change Flow Direction .............................................. 11 10 – Systems with PSVs, PRVs or PVs – Basic Considerations ......................................................................... 12 10.1 – Systems open to atmosphere .................................................................................................................... 12 10.2 – Closed Systems – Collected into a Blowdown Vessel ................................................................................ 12 10.3 - Auxiliary Methodology for Verification of the Effects of Relief Systems – Practical Simplifications in Stress Assessment and Analysis in Closed Systems .............................................................................................. 12 10.4 – Approaches and Considerations in a Dynamic Excitation Piping System .................................................. 13 1st - Accurate Calculation .................................................................................................................................. 13 2nd - Simplified Calculation ............................................................................................................................... 13 3rd - Particularities of Dynamic Systems ........................................................................................................... 14 4th - Maximum Distance of Straight Runs of Pipelines Subject to Dynamic Analysis. ...................................... 14 1 Pipe Forces due to Relief Valve Discharge 11 – Safety Valve Operating Phenomena........................................................................................................ 15 11.1 - CHATTERING: .............................................................................................................................................. 15 11.2 - SIMMERING: ............................................................................................................................................... 15 11.3 - FLUTTERING: ............................................................................................................................................... 15 12 – The Reason Why the 2 Hz are Requested in Modal Dynamic Calculation ................................................... 15 For Gases - Conclusion...................................................................................................................................... 16 For Liquids - Conclusion .................................................................................................................................... 17 13 – Step by Step in Pressure Wave Development in a Closed System ............................................................ 17 14 – Calculation Example in an Open Atmosphere System ............................................................................. 24 14.1 – Model Evidence in Caesar II – Isometric calculation of the lines used in this example. ........................... 25 14.2 – Process Data .............................................................................................................................................. 26 14.3 – Line Geometry Data – Diameter, Schedule, Insulation, and Materials ..................................................... 26 14.4 – Datasheet of the Safety Valves .................................................................................................................. 26 14.5 – Calculation of Forces According to Caesar II’s Relief Load Synthesis ........................................................ 27 Location of forces in an open system (Caesar II Manual)................................................................................. 27 Types of calculation contained in relief load synthesis .................................................................................... 27 Caesar II Calculation Report ............................................................................................................................. 28 Summary of the forces calculated above in Newtons (N) and Pounds*Force (lbf) ......................................... 28 14.6 – Calculation of Forces According to ASME B31.1 Formulas ........................................................................ 28 Formulas of ASME B31.1 “Safety Relief Valve Thrust” ..................................................................................... 28 a & b Values According to Table II-2.2.1 of ASME B31.1 – Used in the above formula ................................... 28 Steam properties according to Sarco’s program .............................................................................................. 29 Table II-2.2.1 (B31.1) for setting the values of a and b .................................................................................... 29 Valve data for calculation ................................................................................................................................. 29 Calculated Values ............................................................................................................................................. 29 14.7 – Calculation of Forces According to API RP520 Formulas ........................................................................... 30 Sketch for force location .................................................................................................................................. 30 Variables used in this calculation step ............................................................................................................. 30 API RP520 formulas used in force calculation .................................................................................................. 30 Calculation Data and Determined Values......................................................................................................... 31 Summary of forces calculated according to API RP520 .................................................................................... 31 14.8 – Comparison of Values Calculated by the Three Methods Above .............................................................. 31 14.9 – Determination of Force x Time graphics encoded in Caesar II (Dynamic Module) ................................... 31 Data to determine the graphics ....................................................................................................................... 31 Graphics plotted for encoding with the highest values ................................................................................... 31 14.10 – Inputted Static and Dynamic Cases ......................................................................................................... 32 14.11 – Dynamic Input and Calculated Natural Frequencies ............................................................................... 32 14.12 – Calculated Maximum Stresses – Static and Dynamic .............................................................................. 35 Static – Permanent Loads ................................................................................................................................. 35 2 Pipe Forces due to Relief Valve Discharge Static – Thermal Effects .................................................................................................................................... 35 Dynamic – PSV A open – Combination 1 (Sus 13+D1) ...................................................................................... 35 Dynamic – PSV B open – Combination 2 (Sus 14+D2) .................................................................................... 35 Dynamic – PSVs A&B open – Combination 3 (Sus 16+D3) ............................................................................... 35 15 – Calculation Example in a Closed System – Fluid Collected into a Blowdown Vessel ................................. 36 15.1 – Caesar Coded Model and Isometric Line Calculation. ............................................................................... 36 Mathematical model taken from Caesar II ....................................................................................................... 36 Detailed calculation Isometrics ........................................................................................................................ 37 15.2 – Process Data .............................................................................................................................................. 38 15.3 – Line Geometry Data – Diameter, Schedule, Insulation, and Materials ..................................................... 38 15.4 – Datasheet of the PSV-29615 & PSV-29616 ................................................................................................ 39 15.5 – Assumptions Adopted in Determining Dynamic Forces ............................................................................ 40 15.6 – Calculation of the Dynamic Forces in the Inlet Pipes Due To a Liquid Hammer from the PSV-29615 & PSV-29616............................................................................................................................................................. 41 Basic data for the calculation = PSV-29615/16 ................................................................................................ 41 Process data for the calculation (PSV-29615/16) ............................................................................................. 41 Calculation of the velocity of sound in the liquid through the pipe (C = m/s) ( PSV-29615/16) ...................... 41 Calculation of flow rate variation (V) for the PSV-29615/16 ......................................................................... 41 Calculation of P and wavelength L as defined by the PSV-29615/16 ............................................................ 41 Calculation of maximum unbalanced force (F) for the PSV-29615 & 29616.................................................... 42 Determination of values for each pipe section for the PSV-29615 .................................................................. 42 Determination of values for each pipe section for the PSV-29616 .................................................................. 42 Caesar II inputted force x time graphics in the PSVs entry sections ................................................................ 42 15.7 - Calculation of the Dynamic Forces in the Discharge Pipes Due To the Shock of “Flashing” Liquid from the PSV-29615 & PSV-29616 by the Approximate Method........................................................................................ 44 Basic data for the calculation of the PSV-29615/16 forces .............................................................................. 44 Process data for the calculation = PSV-29615/16 ............................................................................................ 45 Calculation of the speed of sound in the liquid through the pipe (C = m/s) = PSV-29615/16 ......................... 45 Time the wave goes from one curve to the adjacent one (ts) ......................................................................... 45 Calculation of specific fluid weight () ............................................................................................................. 45 Calculation of flow rate variation (V) for PSV-29615/16 ............................................................................... 46 Calculation of P and wavelength L as defined by PSV-29615/16 ................................................................... 46 Calculation of maximum unbalanced force (F) for the PSV-29615 & 29616.................................................... 46 Determination of values for each pipe run for the PSV-29615&PSV-29616 .................................................... 46 Caesar II encoded graphics in the PSVs’ outputs.............................................................................................. 46 15.8 – Inputted Static and Dynamic Cases ........................................................................................................... 47 15.8.1– Static Cases .............................................................................................................................................. 47 15.8.2– Dynamic Cases ......................................................................................................................................... 47 15.9 – Dynamic Input............................................................................................................................................ 47 3 Pipe Forces due to Relief Valve Discharge 15.10 – Calculated Maximum Stresses ................................................................................................................. 61 15.10.1 – Greater relationships of static stresses ............................................................................................ 61 15.10.2 – Greater relationships of dynamic stresses ....................................................................................... 62 15.11 – Resulting Natural Frequencies................................................................................................................. 62 15.12 – Details of Drains and Vents, and Proposed Supports .............................................................................. 63 16 - Conclusions ........................................................................................................................................... 64 17 – Reference Documents ........................................................................................................................... 64 18– Biography .............................................................................................................................................. 64 4 Pipe Forces due to Relief Valve Discharge 1 – Introduction The purpose of this article is to elucidate the differences in piping calculations due to the discharge of the PVRs in open and closed systems. It provides a methodology for evaluating and calculating the forces developed in the pipes receiving the discharge of these valves, reviews the types of assembly, proposes a few rules to be observed in the project, and analyzes the process phenomena that can happen in these systems. 2 – A Word of Advice The difference in PVRs’ discharge in systems open to atmosphere and closed systems is immense. In systems open to atmosphere there are no wave reflections within the pipe, only a reactive force on the valve due to the jet flow in the orifice and another force on the outlet in the discharge pipe perpendicular to the discharge pipe section. In closed systems (collected into a blowdown vessel), the dynamics of the forces is quite different. The valve discharges within a very short time (hundredths of a second) a certain amount of fluid, and as a result of this rapid opening time, a blow is caused to the stagnant fluid downstream of the valve. A fluid “cork” is formed downstream of the valve. Two speeds occur, a subsonic and a second supersonic wave speed, both flow towards the blowdown vessel. As the fluid “cork” propagates toward the vessel, the supersonic wave - finding an element with significant capacitance - is reflected back toward the valve. This supersonic wave is “banging” between the “cork” and the damping vessel, imposing a dynamic excitation on the pipe, acting on the various sections of the valve’s downstream pipe, until this “cork” of fluid reaches the blowdown vessel. In practice, when an opening of a PVR occurs, a rumble is heard, meaning that the sound barrier has been breached, and then the “squeak” of the flow going towards the vessel, ending when this “cork” reaches the vessel. The correct evaluation of these forces and the consequent application of the correct form is fundamental in pipe stress analysis. Pretending that these forces do not exist, or confusing the calculation from closed systems with open systems, demonstrates total ignorance of the fluid dynamics in piping systems. If the piping is assembled and the PVR opens, surely the scornful reviews will come later. There is an approximate calculation method, according to the JOUKOWSKY equations, which makes the evaluation of these forces very easy. There are no acceptable reasons for the “make-believe”, which is very common in piping projects. An acceptable method consists in determining these forces, analyzing the path through which they will be applied, and the following conclusion as to whether or not their application is important in an approximate or accurate calculation. It is thus defined whether the force is significant or not. The “make-believe”, the result of ignorance, is meaningless and may later result in a price to be paid. 3 – API and ASME B31.3 - Normalized Aspects 3.1 – API RP520 and API RP521 - Definitions and Nomenclatures Pressure Relief systems: It is an arrangement of a pressure relief system on pipes or equipment. A mechanism intended for safe relief, transport and disposal of steam, liquid or gaseous phase fluids. A relief system may consist of only one pressure relief valve or rupture disc, with or without a discharge pipe, for a single container either in a line or to atmosphere. A more complex system may involve many pressure relief devices distributed in common headers to terminal disposal equipment. 5 Pipe Forces due to Relief Valve Discharge Relief Valve: A valve for pressure relief in pipes or equipment. It is spring-loaded due to static pressure upstream of the valve. The valve opens normally in proportion to the increase in static pressure when the opening pressure is exceeded. A relief valve is mostly used with incompressible fluids. PRV = Pressure Relief Valve: A generic term applied to relief valves, safety valves or relief and safety valves. A pressure relief valve is designed to automatically close and prevent fluid flow. The load from the PRVs in stress analysis is considered as an occasional load (OCC). PSRV = Pressure Safety Relief Valve: A spring-loaded pressure relief valve that can be used as a relief or pressure relief valve, depending on its application. Load from the PSRVs in stress analysis is considered to be an occasional load (OCC). PSV = Pressure Safety Valve: A spring-loaded pressure relief valve driven by the static pressure upstream of the valve, characterized by a quick opening. A safety valve is typically used with compressible fluids. The load from the PSVs in stress analysis is considered as an occasional load (OCC). PV = Pressure Valve: A pressure control valve that operates whenever the upstream valve pressure of a system exceeds the control pressure set on the valve. The load from the PVs in stress analysis is considered as a permanent load (SUS). The PVs are used only on closed circuits. 3.2 – Definitions Contained in ASME B31.3 301.2.2 - Pressure Required for Containment or Relief. Measures must be taken to safely contain or relieve (see paragraph 322.6.3) any expected pressure that the pipes may be subjected to. Piping not protected by a pressure relief device, or which may be isolated from a pressure relief device, should be designed for at least the highest pressure that can be developed. Sources of pressure to be considered include ambient influences, pressure fluctuations and surges, improper operation, unstable fluid decomposition, static head and control device failure. Emission licenses in paragraph 302.2.4 (f) are permitted as long as the other requirements in paragraph 302.2.4 are also met. 301.5 – Dynamic Effects. (See Appendix F, paragraph F301.5) 301.5.1 – Impact Impact forces caused by external or internal conditions (including changes in flow, hydraulic shock, liquid or solid displacement, intermittency and gasification) must be taken into account in piping design. 301.5.5 – Discharge Reactions Piping should be designed, arranged and supported to withstand reaction forces due to valve discharge or fluid discharge. 6 Pipe Forces due to Relief Valve Discharge 4 – Types of PRVs 4.1- PRV with a Single Adjusting Ring for Blowdown Control 4.2 - PRV with Balanced-Bellows Pressure Relief Valve 7 Pipe Forces due to Relief Valve Discharge 4.3 - PRV – Balanced-Bellows Pressure Relief Valve with an Auxiliary Piston 4.4 - Pilot-Operated Valve (Flowing-Type) 4.5 – Rupture Disk Device in Combination with a PRV 8 Pipe Forces due to Relief Valve Discharge 5 – Operation details of a PRV 5.1 - PRV Operating with Steam or Gas 5.2 - PRV Operating with Liquid 9 Pipe Forces due to Relief Valve Discharge 6 – Typical PRV Installation: Atmospheric (Open) Discharge 7 - Typical PRV Installation: Closed System Discharge 10 Pipe Forces due to Relief Valve Discharge 8 – Typical Pilot-Operated PRV Installation 9 - Examples of PRVs Installation with 3-Way Valves to Change Flow Direction 11 Pipe Forces due to Relief Valve Discharge 10 – Systems with PSVs, PRVs or PVs – Basic Considerations The difference between systems open to atmosphere and closed systems where fluid is collected into a blowdown vessel should always be taken into consideration. 10.1 – Systems open to atmosphere In systems open to atmosphere, the act of two forces are considered in the calculation. One of the forces is located on the valve on the outlet flange, in the axial direction of the discharge pipe in the opposite way to the flow (backward), which occurs due to sudden outflow of fluid through the valve orifice. This force is similar to the reaction of a firearm called “recoil”. The second force acts on the pipe at the exit point to atmosphere, normal to the cut surface of the pipe. This force is dynamic, but it excites the pipe only at this point and imposes no forces on the intermediate curves because there are no reflections inside the pipe. The evaluation of these forces can be done with the support of Caesar II’s dynamic modeler, called “Relief Loads Synthesis”. The API-520 Part II also calculates these forces. Annex II of B31.1, too, contains rules for calculating such forces. 10.2 – Closed Systems – Collected into a Blowdown Vessel In closed systems that are collected into a blowdown vessel, the forces propagate from the valve opening point (PSV, PRV or PV) to the blowdown vessel. As it is a closed system, there is a reflection of waves that generate forces that are “banging” between the valve and the blowdown vessel, thus exciting the various sections through which these shock waves pass. In hydraulic transients due to safety valve opening, in general, the pressure difference between upstream and downstream of the valve is very high. The pressure wave resulting from the valve opening is highly nonlinear and the formation of a shock wave occurs immediately downstream of the valve. In this case, the shock wave separates the fluid still at rest inside the pipe from the one that has already suffered the action of the pressure force that set it in motion. It is clear that in this situation, the resting fluid portion does not perceive the existence of the shock (due to valve opening) prior to the passage of this shock wavefront. In relation to a fixed reference, two wave fronts propagate - a subsonic and a supersonic wave front - whose forces are defined as a function of the speed of the two wave fronts. The flow on one side of the shock is supersonic and on the other is subsonic. Although the determination of these forces makes it necessary to apply thermodynamics and fluid flow theories, they can be evaluated in a simplified way using the JOUKOWSKY equations. Coade’s paper, for example, calculates the P that occurs downstream of the PRV and propagates this force at the speed of sound in the fluid in question. This force is applied section by section along the discharge lines to the disposal vessel. 10.3 - Auxiliary Methodology for Verification of the Effects of Relief Systems – Practical Simplifications in Stress Assessment and Analysis in Closed Systems The practice of several systems that have been carried out over the years has defined a methodology for simplifying the calculation of closed systems, which we are proposing here. Naturally, the use of the methodology defined here and contemplated by this item is the responsibility of an analyst engineer, and should be the reason for the agreement between the interested parties. 12 Pipe Forces due to Relief Valve Discharge Gas or Steam Discharge In flare lines from PSVs, PRVs or PVs with gas or steam discharge with an outlet diameter less than or equal to 8” and ΔP ≤ 10kgf/cm2, this discharge is considered to impose forces which are not significant. However, at least one modal dynamic analysis should be performed and the means of support designed so that the first natural frequency of the system is greater than 2 Hz. It is thus assumed that we are not expecting significant forces due to this opening. Therefore, the prediction of a two-way support acting on X, Y and Z, and the use of an elastometer between the support and the pipe – made of material compatible with the design temperatures of these lines – is sufficient to consider these systems as acceptable. Liquid, Gas or Steam Discharge Not Listed Above In flare lines from gas or steam discharge PSVs, PRVs or PVs, with an outlet diameter greater than 8” and ΔP > 10kgf/cm2 , or from PRVs, PSVs or PVs with liquid discharge, in addition to performing modal dynamic analysis, the loads due to the opening of these valves must be calculated. If these forces show significant values, a timehistory or equivalent dynamic analysis should be performed to evaluate their effects on the system. The calculated force is assumed to be significant when the modulus of this force is greater than or equal to the frictional force corresponding to the supports that exist during the course of these forces. It’s considered the weight of the pipe on the support with a vertical load and the corresponding frictional force = Vertical force x friction coefficient. Being the force due to opening greater than or equal to this frictional force, the pipe will “detach” from this support, thus imposing forces and stress on the pipes. More accurately, if we have the line arrangement we can calculate the frictional forces on the supports through which this pressure wave will pass, and verify whether the force due to opening is greater than or equal to these frictional forces. 10.4 – Approaches and Considerations in a Dynamic Excitation Piping System 1st - Accurate Calculation It’s focused on determining the discharge forces of the PSVs, PRVs or PVs from a fluid dynamics (fluid shock) point of view using, for example, a fluid program or the theoretical method for analysis and definition of force x time profiles acting on the various sections during the transient. The result of this calculation defines the variations of the forces inside the pipes per unit of time, section by section. This evaluation should be followed by a dynamic Time-History analysis or equivalent. Traditional piping system programs should be used to reflect these Force x Time variations in displacements, support loads and nozzles, and stresses on piping and fittings. 2nd - Simplified Calculation It’s focused on determining the discharge forces of the PSVs, PRVs or PVs by an approximate methodology that replaces the one above. Consider the difference between open systems and closed systems. The walk-through in this approach comes down to: Modal Dynamic Analysis, keeping in mind that the first modal is 2 Hz. Equivalent Static Analysis or Spectral Dynamic Analysis, with the discharge forces of the PSVs, PRVs or PVs applied at specific nodal points. In the case of evaluation using the equivalent static method, a DLF = 2 should be used. Dynamic Spectral Analysis calculates the DLF. Adoption of some support procedures that guarantee model fidelity, especially the rigidity of the supports. Determination of maximum pipe length so that system discretization is adequate. Adoption of discretization procedure in the calculation to ensure that the distribution of masses from the pipe fittings is as real as possible. 13 Pipe Forces due to Relief Valve Discharge 3rd - Particularities of Dynamic Systems Piping systems subjected to dynamic effects should preferably be analyzed with the aid of a computer program that performs dynamic calculations. Dynamic pipeline calculations are linear so, for example, there are no distributed loads in these calculations, only concentrated loads that are generated by the calculation program. As a methodology to be used in the dynamic calculation, we indicate the following rules: All supports must be two-way acting. One-way supports should not be used due to nonlinearity. We cannot consider the friction of the supports because it is a nonlinearity. We cannot consider GAPs in the supports because it is a nonlinearity as well. “Snubbers”, when necessary, should be minimized as much as possible due to the cost. All supports, including gravity direction, must act both ways in calculation, design and construction. Support standards for dynamic systems should not contain GAPs beyond mounting clearance. Preferably, they should have a resilient element, such as an elastometer, between the support and the pipe in the horizontal and upward directions. If there are Loops in the system on lines subjected to fluid shock, care must be taken so that the section furthest from the Loop is locked in the longitudinal direction. 4th - Maximum Distance of Straight Runs of Pipelines Subject to Dynamic Analysis. The maximum distance (L) between two consecutive nodal points should be calculated with the equation below: 0.5 E I L 0.5 m 2 f max 0.25 Where: fmax = upper frequency limit up to which natural frequencies must be taken into account in the calculations: f Max = 33 HZ E = modulus of elasticity (N/m²); I = moment of inertia (m4); m = mass per unit length (Kg / m); L = maximum span (m): In order to facilitate its use, we reduce the constant terms and allow the right entry with unit weight (W) through the formula: E* I L 1,08565 * W 0 , 25 Where: L in mm E in N/mm² I in mm4 W in N/mm OBS.: Between two consecutive supports, there must be at least one point defined as a node, even if the gap between the supports does not reach the distance “L” defined by the above formula. Coade’s Mass Space 14 Pipe Forces due to Relief Valve Discharge program, which is Freeware, calculates this maximum span to equal values if the number of concentrated masses equals 1. 11 – Safety Valve Operating Phenomena These phenomena can occur regardless of line design, and can happen due to the process. They are classified as: “Chattering”, “Simmering” and “Fluttering”. These are operational phenomena that may exist due to the process and occur in relief and/or safety valves. Below are the definitions of these phenomena and their causes. 11.1 - CHATTERING: The most common phenomenon encountered in installations, and characterized by the rapid and abnormal movement of the moving parts of a relief and safety valve where the disc contacts the nozzle. It’s a very strong vibration that occurs with compressible fluids, however, in liquids it can be encountered when the inlet piping to the relief valve is too long and induces the liquid at high flow velocities. The main causes for “chattering” are: Oversized valve. Nozzle ring too high. Poorly designed discharge piping. Very high load drop in inlet pipe when the load drop is greater than 3%. 11.2 - SIMMERING: An audible or visible leak that occurs in a safety valve operating with compressible fluids. Normally this occurs at 98% of valve set pressure. The main damage is wear on the sealing surfaces due to erosion caused by the high velocity of fluid flowing at this time, as well as spring fatigue and wear on the guide surfaces. 11.3 - FLUTTERING: A phenomenon similar to “chattering”, but there is no physical contact between the disc and the nozzle. Therefore, the sealing surfaces of these parts are not damaged, but the guide surfaces may be. The opening course and consequently the valve flow ends up “fluttering”. Because it is a phenomenon similar to “chattering”, but with less intensity. 12 – The Reason Why the 2 Hz are Requested in Modal Dynamic Calculation If we go into the theory of structural dynamics, we can elucidate the differences between damped and free systems. With this, we can conclude the different ways to solve these oscillatory motion equations, which bring different approaches to these systems. We know that the evaluation of a system through a dynamic calculation, be it spectral, harmonic or “timehistory”, does not raise the concern with resonance, because resonance is one of the portions that solves the problem, so it is considered in this calculation. The resulting displacements, stresses and loads calculated meet this premise. The adoption of Modal Analysis as a dynamic effects verification tool and the consequent minimum frequency evaluation are usual for fluid shock systems evaluation when the propagated dynamic force has lower values than the friction of the supports through which this wave front spreads. In this premise we are avoiding “resonance”, considering possible points that are not contemplated in the project, such as supports not adequately sustained, etc. 15 Pipe Forces due to Relief Valve Discharge In systems with fast flow operation, the distance between the element that produces the shock wave (Valve) and the element that receives and returns the shock wave (Vessel) “capacitor” is considered equal to the length L (m). The velocity of the supersonic shock wave propagation sound is usually referred to as the letter C (m/s). The time with which this shock wave travels from the point of generation of this wave to the receiving vessel is called t (s). t(s) = L(m) / C(m/s) The time T with which this wave goes and returns to the origin point is calculated as: T (S) = 2* t(s) This time T is the period of the supersonic wave action, the inverse of this period and the acting frequency imposed on the system by the shock wave. f (hz) = 1 / T (s) The determination of the sound velocity in the fluid depends on some variables and must be calculated properly. However, by approximation we have the following values: Water at room temperature C = 1252m/s Methane at 200ºC C = 565 m/s Superheated steam (400ºC) C = 633 m/s Oil at 35ºC C= 1306 m/s Creating a table of frequency x distance, considering two basic fluids, with water representing liquids and methane representing torch gases, we will then have the following values. Fluido Água Metano V Som C 1252 1252 1252 1252 1252 1252 Distância L 100 300 470 500 1000 2000 Periodo s 0,160 0,479 0,751 0,799 1,597 3,195 Imposta 1/s 6,26 2,09 1,33 1,25 0,63 0,31 Mínima 1/s 9,39 3,13 2,00 1,88 0,94 0,47 565 565 565 565 565 565 565 100 150 212 300 500 1000 2000 0,354 0,531 0,750 1,062 1,770 3,540 7,080 2,83 1,88 1,33 0,94 0,57 0,28 0,14 4,24 2,83 2,00 1,41 0,85 0,42 0,21 For Gases - Conclusion The fluid from flare systems being gas or steam, according to the table above - distances less than 212 m require natural piping frequencies greater than 2 Hz as minimum frequency. For systems with distances from 212 m to 100 m, the frequency of 5 Hz can be considered as the minimum design frequency for these systems. For those systems whose distance from the blowdown vessel to the shock generating valve is greater than or equal to 212 m. The minimum natural pipe frequency ≥ 2 Hz removes possible resonances. This value is a ‘wildcard’ value used as the minimum frequency in flare system design. 16 Pipe Forces due to Relief Valve Discharge For Liquids - Conclusion The conclusion from the table above is that in liquid discharge the minimum distance to maintain the minimum frequency of 2 Hz is 470 m. For distances between 470 m and 100 m, the minimum natural frequency of the analyzed piping should be 10 Hz. 13 – Step by Step in Pressure Wave Development in a Closed System 1st Step In the normal flow state, pressures at different pipe runs are balanced, so no unbalanced force due to pressure excites the pipe. This first section we will call Loop. 2nd Step The valve opens suddenly, throwing in the downstream pipe a quantity of fluid moving forward, in this example, upwards. Yellow represents an overpressure front developed inside the pipe when the valve opens. At this time, there are no horizontal forces in the horizontal section 20 - 30, until the pressure wave reaches the 1st curve. 17 Pipe Forces due to Relief Valve Discharge 3rd Step ‘ After the wavefront enters the section 20 - 30, there is a pressure unbalance in this section, so in Node 20 we have a part of the wave causing an overpressure and in Node 30 the normal pressure. Then a horizontal force is generated due to the pressure unbalance in the section 20 - 30, which lasts until the wavefront reaches node 30 and balances the pressure, ending the pressure unbalance, and consequently the force ceases to act on this section. 4th Step 18 Pipe Forces due to Relief Valve Discharge When the wave passes the Node 30 curve, the unbalanced wave force at section 20 - 30 is zero. If L is the length of section 20 - 30 between curves and C is the velocity of sound in the fluid, the unbalanced force acts during the time Td = L/C. When it enters the section after Node 30, the overpressure of Node 30 causes an unbalance of pressure and the consequent vertical force on the section after Node 30 begins to act at Time > Td and lasts the same as Td of the subsequent section (30 – 40). After the wavefront passes Node 30, the horizontal force is zero, but the pipe corresponding to this portion (20 30) is still deflected, continuing to vibrate for a time depending on damping. Due to the horizontal force that acted on the pipe run between Nodes 20 - 30, the loop is deformed in the horizontal direction towards the unbalanced forces. It passes through the neutral point, is deformed in the opposite direction and returns again to be deformed in the direction of force. 5th Step 19 Pipe Forces due to Relief Valve Discharge When the pressure wave leaves the loop, entering section 40 – 50, it moves forward, exciting the other subsequent sections. This phenomenon repeats itself segment by segment, exciting the piping along the sections where the wavefront passes. Notice in the sketches that the red arrow represents the direction of the flow and the green arrow represents the direction of the force, and we remember that the excitation in the section continues for a time that depends on damping. 6th Step When the wavefront reaches a high acoustic capacitance element, such as a vessel, a tank, a pump, or a closed valve, it is reflected. 20 Pipe Forces due to Relief Valve Discharge 7th Step If the reflection point is an open end, a rarefaction wave (low pressure) will be reflected through the system. If the reflection point is a positive displacement machine, for example, a higher-pressure wave will move from the reflected point back to the source. In fact, most boundary conditions have some attributes of one boundary and the other, so the reflected wave has hybrid properties and is positioned between one condition and the other. 21 Pipe Forces due to Relief Valve Discharge 8th Step The unbalanced load in the horizontal direction is zero, however, the vertical leg of the loop pipe suffers a vertical unbalanced load while the wave is at 40 – 30. 9th Step Depending on the distance of the reflection point, the wave may enter the loop while still oscillating back and forth due to the original impact on the system, and subsequent recurrence may occur. The horizontal load in the loop begins to increase as the reflected wave enters the first curve. 22 Pipe Forces due to Relief Valve Discharge 10th Step If the wave comes in at the right time, the displacement due to the newly developed horizontal force may increase the displacement of the oscillation. The reflected wavelength has a period equal to the length between the loop and the reflection point divided by the speed of the moving wavefront. The magnitude of the unbalanced load remains acting as long as the wavefront is in the horizontal range. The over pressured one will act on the left curve and the one under pressure will act on the right curve, causing an unbalanced load. The duration of this load is equal to the length between curves divided by the speed of the traveling wavefront. 11th Step 23 Pipe Forces due to Relief Valve Discharge When the wavefront leaves the corresponding curve-to-curve section in the horizontal direction, the unbalanced load drops to zero. As seen earlier, the system can remain oscillating back and forth. As the frontwave travels in the pipe to the left of the discharged loop, it continues to pass the neutral (discharged) position. 12th Step Eventually, the reflected wave on the left side of the system will return to the loop and the unbalanced loads will act on the system again, but this time, still in the oscillating condition left by the previous passage. 14 – Calculation Example in an Open Atmosphere System The determination of the forces acting on pipelines in systems open to atmosphere can be performed by different methods. In this article, we included through this calculation example the determination of forces by the following methods: As calculated by Caesar II in the dynamic force calculation module due to safety valve opening called “Relief Load Synthesis” As defined in ASME B31.1 As defined in API RP520 In the following example, the end is open and is mounted on a silencer. 24 Pipe Forces due to Relief Valve Discharge 14.1 – Model Evidence in Caesar II – Isometric calculation of the lines used in this example. 25 Pipe Forces due to Relief Valve Discharge 14.2 – Process Data 14.3 – Line Geometry Data – Diameter, Schedule, Insulation, and Materials 14.4 – Datasheet of the Safety Valves 26 Pipe Forces due to Relief Valve Discharge 14.5 – Calculation of Forces According to Caesar II’s Relief Load Synthesis Location of forces in an open system (Caesar II Manual) Types of calculation contained in relief load synthesis 27 Pipe Forces due to Relief Valve Discharge Caesar II Calculation Report Summary of the forces calculated above in Newtons (N) and Pounds*Force (lbf) FExit = 12.413,927 N = 2.790,76 lbf FInterface = 34.974,176 N = 7.862,51 lbf 14.6 – Calculation of Forces According to ASME B31.1 Formulas Formulas of ASME B31.1 “Safety Relief Valve Thrust” a & b Values According to Table II-2.2.1 of ASME B31.1 – Used in the above formula 28 Pipe Forces due to Relief Valve Discharge Steam properties according to Sarco’s program Table II-2.2.1 (B31.1) for setting the values of a and b a: 831 b: 4,33 ho (Stagnation enthalpy), BTU/lbm: 1201,76 gc, (Gravity Acceleration), lbm-ft/lbf-sec2: J (Enthalpy), ft-lbf/Btu: W (Mass flow) lbm/sec: Pa (atmospheric pressure), psia: 32,2 778 70,4155556 14,7 A1 (Exit area at point 1), in2: 188,69 Valve data for calculation Relief Valve set pressure, psig: Steam operating temperature, °F: Orifice size, in2 Actual flow capacity of valve at 10% accumulation, lbm/hr: Valve inlet I.D., in: Valve outlet I.D., in Valve discharge elbow OD, in: Discharge elbow nom wall, in: 692,70 504,34 6,38 : 253.496 4 6 16 0,250 : Calculated Values P1= 13,88 psia V1= 1557,27 F1= 3251 lbf (Without DLF) F= 7.825 lbf (Without DLF) ft/sec 29 Pipe Forces due to Relief Valve Discharge 14.7 – Calculation of Forces According to API RP520 Formulas Sketch for force location Variables used in this calculation step API RP520 formulas used in force calculation C kgoRT F1 ( W / 366) * kT/(k 1)M AoP2 P2 W / Ao / 366x T1 /(k k 1M) Pa 30 Pipe Forces due to Relief Valve Discharge Calculation Data and Determined Values Input Valores calculados P2' = -14,6957 Ao W k T T1 M go R C P2 188,69 253.496 1,2746 964 933 18,02 32,2 85,68 1841 0,00 F1 DLF x F1 d ρ Ma 3792 7584 15,5 1,542 0,019 P 693 AORIF 6,38 o V ORIF F 0,000892 1030,992 6675,933 Summary of forces calculated according to API RP520 F1 FINAL = 3.792,15 lbf 16868,3 N FFINAL = 6.675,93 lbf 29.696,0 N 14.8 – Comparison of Values Calculated by the Three Methods Above Local da Força Variável F na PSV F1 na Interface CII 7.862 2.791 B31.1 7.825 3.251 RP-520 6.676 3.792 Maior Valor 7.862 3.792 Unidade lbf lbf 14.9 – Determination of Force x Time graphics encoded in Caesar II (Dynamic Module) Data to determine the graphics PSV opening time = 8 msec (Milliseconds) PSV closing time = 8 msec (Milliseconds) Relief Duration = 1000 msec (Milliseconds) Distance from the PSV to interface point = 78,98 ft Fluid velocity inside the discharge pipe = 1557,27 ft/sec Time it takes for the force to reach the open section to atmosphere = 50,71664 msec Theoretical induced frequency = 9,858697 Hz (Hertz) Graphics plotted for encoding with the highest values 31 Pipe Forces due to Relief Valve Discharge 14.10 – Inputted Static and Dynamic Cases Static = CASE 3 – Analysis under Hydrostatic Test conditions Static = CASE 4/11/18 - Analysis of Operating conditions with PSV A operating Static = CASE 5/12/19 - Analysis of Operating conditions with PSV B operating Static = CASE 6/13/20 - Analysis of Project conditions with PSV A operating Static = CASE 7/14/21 - Analysis of Project conditions with PSV B operating Static = CASE 8/15/22 - Analysis of Operating conditions with PSVs A & B operating Static = CASE 9/16/23 - Analysis of Project conditions with PSVs A & B operating Static = CASE 10/17/24 - Analysis of Operating conditions with PSVs A & B off Dynamics 1 Force Graph with PSV – A (Open) IMPOSED FORCES: 34327 Node 260 16868 Node 410 Dynamics 2 Force Graph with PSV – B (Open) IMPOSED FORCES: 34327 Node 150 16868 Node 720 Dynamics 3 Force Graph with PSVs – A & B (Open) IMPOSED FORCES: 34327 Node 260 16868 Node 410 34327 Node 150 16868 Node 720 14.11 – Dynamic Input and Calculated Natural Frequencies ----- DYNAMIC ANALYSIS INPUT DATA S2 <----- Analysis Type (HARMONIC/SPECTRUM/MODES/TIMEHISTORY) 10 <----- Static Load Case for Nonlinear Restraint Status 0.0 <----- Stiffness Factor for Friction (0.0-Not Used) 50 <----- Max. No. of Eigenvalues Calculated (0 - Not Used) 33 <----- Frequency Cutoff (Hz) 0.1 <----- Closely Spaced Mode Criteria N <----- Re-use Last Eigensolution (Frequencies and Mode Shapes) MODAL <----- Spatial or Modal Combination First SRSS <----- Spatial Combination Method (SRSS/ABS) GROUP <----- Modal Combination Method (Group/10%/DSRSS/ABS/SRSS) Y <----- Include Missing Mass Components (Y/N) SRSS <----- Missing Mass Combination Method (SRSS/ABS) ABS <----- Directional Combination Method (SRSS/ABS) LUMPED <----- Mass Model (LUMPED/CONSISTENT) Y <----- Sturm Sequence Check on Computed Eigenvalues (Y/N) 6 <----- Estimated No. of Significant Figures in Eigenvalues 1E-12 <----- Jacobi Sweep Tolerance 1E10 <----- Decomposition Singularity Tolerance 0 <----- Subspace Size (0 - Not Used) 2 <----- No. to Converge Before Shift Allowed (0 - Not Used) 0 <----- No. of Iterations per Shift (0 - Pgm Computed) 0 <----- % of Iterations per Shift Before Orthogonalization N <----- Force Orthogonalization After Convergence (Y/N) N <----- Use Out-of-Core Eigensolver (Y/N) 100 <----- Frequency Array Spaces LUMPED MASSES SNUBBERS 32 Pipe Forces due to Relief Valve Discharge EXCITATION FREQUENCIES FOR HARMONIC ANALYSIS HARMONIC FORCES HARMONIC DISPLACEMENTS FORCE SPECTRUM EDITING 34327 , X , 260 , 1 -16868 , Y , 410 , 2 34327 , X , 150 , 3 -16868 , Y , 720 , 4 DYNAMIC LOAD CASE DATA DYNAMIC LOAD CASE # 1 FPSV , 1 , X , 1 FINT , 1 , Y , 2 STRESSTYPE(OCC) DYNAMIC LOAD CASE # 2 FPSV , 1 , X , 3 FINT , 1 , Y , 4 STRESSTYPE(OCC) DYNAMIC LOAD CASE # 3 FPSV , 1 , X , 1 FINT , 1 , Y , 2 STRESSTYPE(OCC) FPSV , 1 , X , 3 FINT , 1 , Y , 4 STATIC/DYNAMIC COMBINATION CASES COMBINATION CASE # 1 S13(L13:W+P3+H+F1(SUS)) , 1 D1 , 1 STRESSTYPE(OCC) COMBINATION CASE # 2 S14(W+P4+H+F1(SUS)) , 1 D2 , 1 STRESSTYPE(OCC) COMBINATION CASE # 3 S16(W+P6+H+F1(SUS)) , 1 D3 , 1 STRESSTYPE(OCC) COMBINATION CASE # 4 S6(W+D3+T3+P3+H+F1(OPE)) , 1 D1 , 1 STRESSTYPE(OPE) COMBINATION CASE # 5 S7(W+D4+T4+P4+H+F1(OPE)) , 1 D2 , 1 STRESSTYPE(OPE) COMBINATION CASE # 6 S9(W+D6+T6+P6+H+F1(OPE)) , 1 D3 , 1 STRESSTYPE(OPE) SPECTRUM DEFINITIONS FPSV , * USER ENTERED TIME HISTORY PULSE * TIME(milliseconds) FORCE( N.) * 0.00000 0.00 * 8.00000 34327.00 * 16.00000 34327.00 * 24.00000 0.00 FPSV , FREQUENCY , FORCE-MULTIPLIER , LINEAR , LINEAR 0.0002 , 0.0044 0.0033 , 0.0220 0.0167 , 0.1082 0.0528 , 0.3405 33 Pipe Forces due to Relief Valve Discharge 0.1289 , 0.8113 0.2673 , 1.5234 0.4952 , 1.9988 0.8448 , 1.9965 1.3532 , 1.9910 2.0625 , 1.9791 3.0197 , 1.9556 4.2768 , 1.9121 5.8907 , 1.8372 7.9233 , 1.7175 10.4414 , 1.5421 13.5168 , 1.3126 17.2262 , 1.0590 21.6513 , 1.1483 26.8787 , 1.2153 33.0000 , 1.0997 FINT , * USER ENTERED TIME HISTORY PULSE * TIME(milliseconds) FORCE( N.) * 0.00000 0.00 * 8.00000 0.00 * 62.80000 16868.00 * 1062.8000 16868.00 * 1070.8000 0.00 FINT , FREQUENCY , FORCE-MULTIPLIER , LINEAR , LINEAR 0.0002 , 0.0044 0.0033 , 0.0220 0.0167 , 0.1082 0.0528 , 0.3405 0.1289 , 0.8113 0.2673 , 1.5234 0.4952 , 1.9988 0.8448 , 1.9965 1.3532 , 1.9910 2.0625 , 1.9791 3.0197 , 1.9556 4.2768 , 1.9121 5.8907 , 1.8372 7.9233 , 1.7175 10.4414 , 1.5421 13.5168 , 1.3126 17.2262 , 1.0590 21.6513 , 1.1483 26.8787 , 1.2153 33.0000 , 1.0997 NATURAL FREQUENCY REPORT (Hz) (Radians/Sec) MODE FREQUENCY FREQUENCY 1 2 3 4 5 6 7 8 9 10 11 2.640 2.880 4.144 4.413 4.923 5.320 6.764 7.977 9.502 10.549 11.781 16.587 18.093 26.038 27.727 30.931 33.425 42.500 50.120 59.705 66.281 74.025 (Sec) PERIOD 0.379 0.347 0.241 0.227 0.203 0.188 0.148 0.125 0.105 0.095 0.085 34 Pipe Forces due to Relief Valve Discharge 12 13 14 15 16 17 18 19 20 13.581 13.802 14.665 15.834 17.308 22.220 25.531 30.771 33.894 85.331 86.721 92.145 99.488 108.746 139.610 160.414 193.342 212.965 0.074 0.072 0.068 0.063 0.058 0.045 0.039 0.032 0.030 14.12 – Calculated Maximum Stresses – Static and Dynamic Static – Permanent Loads Highest Stresses: ( KPa ) LOADCASE 14 (SUS) W+P4+H+F1 CodeStress Ratio (%): 50.6 @Node 240 Code Stress: 65873.8 Allowable: 130112.3 Axial Stress: 17649.5 @Node 120 Bending Stress: 49838.6 @Node 240 Torsion Stress: 2165.9 @Node 360 Hoop Stress: 37004.3 @Node 50 3D Max Intensity: 65104.0 @Node 240 Static – Thermal Effects Highest Stresses: ( KPa ) LOADCASE 20 CodeStress Ratio (%): 68.1 @Node Code Stress: 183173 Allowable: Axial Stress: 2415.1 @Node Bending Stress: 146775.1 @Node Torsion Stress: 53789.8 @Node Hoop Stress: 0.0 @Node 3D Max Intensity: 215901.7 @Node (EXP) L20=L6-L13 240 269135.5 280 240 240 20 240 Dynamic – PSV A open – Combination 1 (Sus 13+D1) **** **** B31.3 -2008, December 31, 2008 CODE STRESS CHECK PASSED HIGHEST STRESSES: ( KPa ) CODE STRESS %: 60.8 @NODE 240 STRESS: 105246.9 ALLOWABLE: BENDING STRESS: 87990.1 @NODE 240 TORSIONAL STRESS: 4294.1 @NODE 280 AXIAL STRESS: 21748.6 @NODE 290 3D MAX INTENSITY: 105240.9 @NODE 240 173049. Dynamic – PSV B open – Combination 2 (Sus 14+D2) **** **** B31.3 -2008, December 31, 2008 CODE STRESS CHECK PASSED HIGHEST STRESSES: ( KPa ) CODE STRESS %: 55.6 @NODE 130 STRESS: 96219.9 ALLOWABLE: 173049. BENDING STRESS: 79229.1 @NODE 130 TORSIONAL STRESS: 3184.3 @NODE 240 AXIAL STRESS: 21653.4 @NODE 590 3D MAX INTENSITY: 96595.2 @NODE 130 Dynamic – PSVs A&B open – Combination 3 (Sus 16+D3) **** **** B31.3 -2008, December 31, 2008 CODE STRESS CHECK PASSED HIGHEST STRESSES: ( KPa ) CODE STRESS %: 72.0 @NODE 240 STRESS: 124651.4 ALLOWABLE: 173049. BENDING STRESS: 106552.0 @NODE 2400 TORSIONAL STRESS: 6636.6 @NODE 240 AXIAL STRESS: 21769.1 @NODE 290 3D MAX INTENSITY: 124639.4 @NODE 240 35 Pipe Forces due to Relief Valve Discharge 15 – Calculation Example in a Closed System – Fluid Collected into a Blowdown Vessel The determination of the forces acting on piping in closed systems, which are collected in a blowdown vessel, can be performed by two different methods: an approximate method and an accurate method. In this example, the evaluation that is highlighted aims to elucidate the method of defining forces through the approximate method. This example studied here is interesting because the upstream drains of the valves were breaking. We did a liquid hammer analysis on the inlet pipes and a fluid blow analysis on the discharge pipes. Originally, the report that was drawn up aimed to analyze the inlet and outlet lines of the PSVs 29615 & 29616 from the natural gas condensate processing unit due to cracks detected in the inlet drains of the PSVs. This analysis’ main goal is to propose changes in the support of the lines so that integrity is guaranteed, according to the codes adopted as reference in the evaluation. Therefore, we were proposing to change the line supports so that the operation would be safe. 15.1 – Caesar Coded Model and Isometric Line Calculation. Mathematical model taken from Caesar II 36 Pipe Forces due to Relief Valve Discharge Detailed calculation Isometrics Sheet 1 37 Pipe Forces due to Relief Valve Discharge Sheet 2 15.2 – Process Data SII SII SII SII 3" 3" 3"/4"/6" 3"/4"/6" 14" HC HC HC HC HC 296 296 296 296 650 010 009 155 156 10 Ba Ba Bg Bg Bg - IQ IQ IQ IQ IQ 25 25 25 25 51 GNLP GNLP GNLP GNLP GNLP L L L L L 10-HC-296-017-Ba 10-HC-296-016-Ba PSV-29615 PSV-29616 6"-HC-296-155/156 PSV-29616 PSV-29615 14"-HC-650-010 14"-HC-650-010 14"-HC-650-025 Tope Pope Massa Espe ºC kgf/cm2 kg/m3 73 11,80 529,0 73 11,80 529,0 73 3,50 529,0 73 3,50 529,0 73 3,50 529,0 15.3 – Line Geometry Data – Diameter, Schedule, Insulation, and Materials Tproj P Proj ºC kgf/cm2 107 16,6 107 16,6 200 5,0 200 5,0 200 5,0 Pteste kgf/cm2 24,9 24,9 7,5 7,5 7,5 38 Pipe Forces due to Relief Valve Discharge 15.4 – Datasheet of the PSV-29615 & PSV-29616 39 Pipe Forces due to Relief Valve Discharge 15.5 – Assumptions Adopted in Determining Dynamic Forces Simulated Scenario Two PSVs opening. Due to the distance from the Header to the PSV, a hammer will occur in the upstream section and a fluid shock will occur in the downstream section of the PSVs to the discharge pickup manifold. We simulated the opening three times, starting the opening at 1 ms after normal flow and the opening of the PSV at 2 ms, with three consecutive events. Basic Project Data Unit type Gas Condensate Processing Unit System U-296 (GLP) Pressure (Opening) Relief Temperature Maximum Flow Piping Material ; J/M ASTM A-333 Gr. 6 Upstream of the PSV Dow nstream of the PSV Relief Header (10") Receiving Manifold (14") Piping diameters PSV - 29615 Flow rate PSV - 29616 1696,5700 kPa (g) 106,0 ºC 32180,0 kgs/h API-5L Gr.B ID 77,92 mm 154,08 mm 254,46 mm 333,34 mm mm mm mm mm mm 6"-HC-296-155-Bg 3"-HC-296-009-Ba 6"-HC-296-156-Bg 3"-HC-296-010-Ba 32180,0 32180,0 32180,0 32180,0 kg/ kg/ kg/ kg/ OD 88,90 mm 168,30 mm 273,10 mm 355,60 mm mm mm mm mm mm h h h h Sketch for calculation Spreadsheet Interconnection Header = 10"-HC-295-017-Ba Header = 10"-HC-295-016-Ba Entry = Hammer PSV-29615 PSV-29616 Discharge = Shock Manifold = 14"-HC-650-010-Bg Calculation Assumptions 1 - Three scenarios will be evaluated. PSV 15 opening, PSV 16 opening, and both simultaneous. 2 - The reflections were disregarded. 3 - The overpressure calculation was calculated considering the flow conditions of the PSVs. 40 Pipe Forces due to Relief Valve Discharge 15.6 – Calculation of the Dynamic Forces in the Inlet Pipes Due To a Liquid Hammer from the PSV29615 & PSV-29616 Basic data for the calculation = PSV-29615/16 Calculation of forces at the entrance section of the PSV-29615/16 Considered as a Liquid Hammer Pipe of Ø3" x Sch. 40 with length of 18,653 m PSV-29615 & 18,959 m for PSV-29616 Process data for the calculation (PSV-29615/16) Required Mass Flow kg ==> Mass = 32.180,00 379,2º K = 106,0 O = 425,6 N.m / kg . OK = 0,07792 Gas constant k = 1,27 Absolute Opening Pressure = 1.697,00 Opening temperature Gas constant Rg Inner diameter of tube 3"xSch40 Calculation of the velocity of sound in the liquid through the pipe (C = m/s) ( PSV-29615/16) = 529,0 kg/m3 Liquid Density (in Mass) Modulus of elasticity of the fluid Ef = 372,658 MPa Modulus of elasticity of the pipe E = 206.910,0 MPa Ratio between modules Ef/E = 0,001801063 Wall diameter/thickness ratio d/t=22,7 Ef C Ef * E d * t Sound Speed in liquid C=822,7 m/s Calculation of flow rate variation (V) for the PSV-29615/16 Internal cross-sectional area V Ai = 0,0048 m2 Q Ai * Speed variation V = 3,50 m/s Calculation of P and wavelength L as defined by the PSV-29615/16 P 1,00 * * C * V L C * t abertura kg/h C m kPa 41 Pipe Forces due to Relief Valve Discharge Valve open time assumed tabertura = 2 ms Section pressure variation P = 1.619.294,21Pa = 16,507 kgf/cm2 Wave-length L = 1,65 m Calculation of maximum unbalanced force (F) for the PSV-29615 & 29616 F P * Ai Maximum unbalanced force F = -7.721,73 N = -787,13 kgf Determination of values for each pipe section for the PSV-29615 Section Pipe 11 Pipe 12 Pipe 13 Pipe 14 Pipe 15 Pipe 16 Pipe 17 Pipe 18 Pipe 19 Pipe 20 L (Length) mm 1872,0 508,0 710,0 1477,0 5680,0 610,0 4010,0 610,0 1010,0 2166,0 tr ms 2,0 0,6 0,9 1,8 2,0 0,8 2,0 0,8 1,2 2,0 Force kN -7,72 -2,38 -3,33 -6,93 -7,72 -2,86 -7,72 -2,86 -4,74 -7,72 td ms 0,28 0,00 0,00 0,00 4,90 0,00 2,87 0,00 0,00 0,63 t ms 4,3 1,2 1,7 3,6 8,9 1,5 6,9 1,5 2,5 4,6 Determination of values for each pipe section for the PSV-29616 Section Pipe 1 Pipe 2 Pipe 3 Pipe 4 Pipe 5 Pipe 6 Pipe 7 Pipe 8 Pipe 9 Pipe 10 L (Length) mm 1872,0 508,0 2790,0 1477,0 5430,0 610,0 2735,0 610,0 760,0 2167,0 tr ms 2,0 0,6 2,0 1,8 2,0 0,8 2,0 0,8 0,9 2,0 Force kN -7,72 -2,38 -7,72 -6,93 -7,72 -2,86 -7,72 -2,86 -3,57 -7,72 td ms 0,28 0,00 1,39 0,00 4,60 0,00 1,32 0,00 0,00 0,63 t ms 4,3 1,2 5,4 3,6 8,7 1,5 5,3 1,5 1,8 4,6 Caesar II inputted force x time graphics in the PSVs entry sections 0 -1 0,0 -2 -3 -4 -5 -6 -7 -8 2,0 4,0 0 -0,5 0,0 -1 -1,5 -2 -2,5 -3 6,0 2,0 4,0 6,0 Force (kN) Force (kN) Since the pipe runs are approximately equal, the graphics for the two valves are similar, so we will show only one set of graphics that will be applied to both valves. The pipe numbering refers to the PSV-29616, but please understand that they are the same as pipes 11 - 20 of the PSV-29615. Time (ms) Tubo 1 Time (ms) Tubo 2 . 42 0 -1 0,0 -2 -3 -4 -5 -6 -7 -8 5,0 10,0 Force (kN) Force (kN) Pipe Forces due to Relief Valve Discharge 10,0 15,0 10,0 20,0 0 -0,520,0 -1 -1,5 -2 -2,5 -3 -3,5 20,5 17,0 21,0 Tubo 7 22,0 23,0 18,0 Tubo 6 21,5 22,0 Force (kN) 4,0 Time (ms) 0 -1 0,0 -2 -3 -4 -5 -6 -7 -8 10,0 Tubo 9 6,0 Tubo 11 20,0 30,0 Time (ms) Force (kN) 2,0 Tubo 8 Time (ms) 24,0 Force (kN) Force (kN) 16,0 Time (ms) 30,0 Time (ms) 0 -1 0,0 -2 -3 -4 -5 -6 -7 -8 -9 Tubo 4 Force (kN) Force (kN) 0 -0,515,0 -1 -1,5 -2 -2,5 -3 -3,5 Tub… Time (ms) 0 -0,521,0 -1 -1,5 -2 -2,5 -3 -3,5 -4 15,0 Time (ms) 20,0 Time (ms) 0 -1 0,0 -2 -3 -4 -5 -6 -7 -8 10,0 Force (kN) Force (kN) 5,0 5,0 Tubo 3 Time (ms) 0 -1 0,0 -2 -3 -4 -5 -6 -7 -8 0 -1 0,0 -2 -3 -4 -5 -6 -7 -8 0 -0,5 0,0 -1 -1,5 -2 -2,5 -3 2,0 Time (ms) 4,0 Tubo 10 6,0 Tubo 12 43 Pipe Forces due to Relief Valve Discharge 4,0 10,0 15,0 Tub… Time (ms) 22,0 22,5 23,0 10,0 15,0 20,0 Force (kN) 10,0 25,0 Time (ms) Tubo 16 20,0 30,0 Tubo 17 Time (ms) 26,0 Force (kN) 24,0 Force (kN) 23,0 0 -1 0,0 -2 -3 -4 -5 -6 -7 -8 -9 Tubo 18 Time (ms) 0 -0,5 22,0 -1 -1,5 -2 -2,5 -3 -3,5 -4 -4,5 -5 5,0 Time (ms) 23,5 Force (kN) 0 -0,521,5 -1 -1,5 -2 -2,5 -3 -3,5 Tubo 14 Time (ms) 0 -0,5 0,0 -1 -1,5 -2 -2,5 -3 -3,5 20,0 10,0 Force (kN) Force (kN) 5,0 5,0 Tubo 13 Time (ms) 0 -1 0,0 -2 -3 -4 -5 -6 -7 -8 -9 0 -1 0,0 -2 -3 -4 -5 -6 -7 -8 6,0 Force (kN) 2,0 Force (kN) 0 -0,5 0,0 -1 -1,5 -2 -2,5 -3 -3,5 Tubo 19 0 -1 22,0 -2 -3 -4 -5 -6 -7 -8 -9 24,0 26,0 Time (ms) 28,0 30,0 Tubo 20 15.7 - Calculation of the Dynamic Forces in the Discharge Pipes Due To the Shock of “Flashing” Liquid from the PSV-29615 & PSV-29616 by the Approximate Method Observation: At this point, it is worth observing that the calculation of the forces due to the flash fluid stroke, in a more precise approach, is solved with equations of thermodynamics and fluid mechanics. However, the methodology used below characterizes an approximate method for determining the forces. The article PSV=Comparison=Theoretical x Simplified, explains the methodology in more detail and compares the different methods. Basic data for the calculation of the PSV-29615/16 forces Calculation of forces in the output section of PSV-29615/16 Considered as a “blow” of flashing liquid 44 Pipe Forces due to Relief Valve Discharge Pipe of Ø3" x Ø6” (Sch. 40) with length of 4,324 m PSV-29615 & 4,324 m for PSV-29616 Process data for the calculation = PSV-29615/16 60,8 m3/h Required Flow Q = Opening temperature T = Modulus of elasticity of the fluid (Bulks) Ef Modulus of elasticity of the pipe adopted E = 206.910,0 MPa Inner diameter of pipe Di = 0,1541 m t = 7,11E-03 m Pa = Dens = Pipe wall thickness Absolute opening pressure Fluid Density 106,0 = 529,0 kg/m3 Modulus of elasticity of the fluid Ef = 372,658 MPa Modulus of elasticity of the pipe E = 206.910,0 MPa Ratio between modules Ef/E = 0,001801047 Wall diameter/thickness ratio d/t=22,7 C Ef Ef d * * E t Speed of sound in the liquid C=822,7 m/s Time the wave goes from one curve to the adjacent one (ts) Speed of sound in the fluid in the pipe C = 822,7 m/s Worst distance between two adjacent curves L = 1,838 m ts L C Time ts = 0,002234 s Calculation of specific fluid weight () Dens * 1000 * 9,81 1 Specific weight = 5.189,49 N/m3 C 372,658 MPa 1697,00 kPa 0,529 adm Calculation of the speed of sound in the liquid through the pipe (C = m/s) = PSV-29615/16 Liquid Density (in Mass) O 45 Pipe Forces due to Relief Valve Discharge Calculation of flow rate variation (V) for PSV-29615/16 Internal cross-sectional area V Ai = 0,0186 m2 Q Ai V = 0,90628 m/s Speed variation Calculation of P and wavelength L as defined by PSV-29615/16 P 1,00 * * C * V P = 394.000,0 Pa = 4,021 kgf/cm2 Section pressure variation Calculation of maximum unbalanced force (F) for the PSV-29615 & 29616 F P * Ai Maximum unbalanced force F = -7.350 N = -750,0 kgf Determination of values for each pipe run for the PSV-29615&PSV-29616 In this type of calculation (fluid shock), the force in each pipe is independent of the length of the section of each pipe. Consequently, the total force developed in the blow acts in both a pipe of only a few mm and a long one. Naturally, the difference is the time that this force acts on each pipe section. Section Length mm 995 1839 1487 21 22 23 Time (ti) ms 1,21 2,24 1,81 Time ms 1,21 3,44 5,25 Caesar II encoded graphics in the PSVs’ outputs Since the pipe runs are equal, the graphics for the two valves are the same. The numbering of the pipes refers to the PSV-29616, but understand that they are the same as the PSV-29615 pipes. We have inserted the repetition of the force three times in the model in order to obtain the maximum effects because the pipe sections are short. 10 Force in kN 8 6 4 2 21 0 -2 0 5 10 15 -4 -6 Time in ms 20 25 30 35 46 Pipe Forces due to Relief Valve Discharge Force 22 9 8 7 6 5 4 3 2 1 0 22 0 5 10 15 20 25 30 Time Force 23 9 8 7 6 5 4 3 2 1 0 23 0 5 10 15 20 25 30 Time 15.8 – Inputted Static and Dynamic Cases 15.8.1– Static Cases Case 1 – Lines upstream of the PSVs under Project conditions. PSV-29616 open with discharge piping under project conditions and downstream piping from PSV-29615 under ambient conditions. Case 2 – Lines upstream of the PSVs under project conditions. PSV-29615 open with discharge piping under project conditions and downstream piping from the PSV-29616 under ambient conditions. Case 3 – Lines upstream of the PSVs under project conditions. PSV-29615 and 29616 open with the discharge pipes under project conditions. Case 4 – Lines upstream of the PSVs under operating conditions. PSV-29615 and 29616 closed with discharge piping under ambient conditions. 15.8.2– Dynamic Cases Case 1 – PSV-29616 discharging with suction and discharge pipes with applied dynamic forces. Case 2 – PSV-29615 discharging with suction and discharge pipes with applied dynamic forces. Case 3 – PSV-29615 e 29616 discharging with suction and discharge pipes with applied dynamic forces. 15.9 – Dynamic Input S2 6 0.0 50 33 0.1 <----<----<----<----<----<----- Analysis Type (HARMONIC/SPECTRUM/MODES/TIMEHISTORY) Static Load Case for Nonlinear Restraint Status Stiffness Factor for Friction (0.0-Not Used) Max. No. of Eigenvalues Calculated (0 - Not Used) Frequency Cutoff (Hz) Closely Spaced Mode Criteria 47 Pipe Forces due to Relief Valve Discharge N <----- Re-use Last Eigensolution (Frequencies and Mode Shapes) MODAL <----- Spatial or Modal Combination First SRSS <----- Spatial Combination Method (SRSS/ABS) GROUP <----- Modal Combination Method (Group/10%/DSRSS/ABS/SRSS) Y <----- Include Missing Mass Components (Y/N) SRSS <----- Missing Mass Combination Method (SRSS/ABS) ABS <----- Directional Combination Method (SRSS/ABS) LUMPED <----- Mass Model (LUMPED/CONSISTENT) Y <----- Sturm Sequence Check on Computed Eigenvalues (Y/N) 6 <----- Estimated No. of Significant Figures in Eigenvalues 1E-12 <----- Jacobi Sweep Tolerance 1E10 <----- Decomposition Singularity Tolerance 0 <----- Subspace Size (0 - Not Used) 2 <----- No. to Converge Before Shift Allowed (0 - Not Used) 0 <----- No. of Iterations per Shift (0 - Pgm Computed) 0 <----- % of Iterations per Shift Before Orthogonalization N <----- Force Orthogonalization After Convergence (Y/N) N <----- Use Out-of-Core Eigensolver (Y/N) 100 <----- Frequency Array Spaces LUMPED MASSES SNUBBERS EXCITATION FREQUENCIES FOR HARMONIC ANALYSIS HARMONIC FORCES HARMONIC DISPLACEMENTS FORCE SPECTRUM EDITING 7720 , Z , 15 , 1 -2380 , Y , 28 , 2 7720 , X , 36 , 3 -6930 , Y , 45 , 4 7720 , Z , 56 , 5 -2860 , Y , 208 , 6 7720 , X , 315 , 7 -2860 , Y , 328 , 8 -3570 , Z , 340 , 9 -7720 , Y , 360 , 10 7720 , Z , 705 , 11 -2380 , Y , 718 , 12 3330 , X , 723 , 13 -6930 , Y , 735 , 14 7720 , Z , 746 , 15 -2860 , Y , 898 , 16 7720 , X , 1005 , 17 -2860 , Y , 1018 , 18 -4740 , Z , 1030 , 19 -7720 , Y , 1050 , 20 7350 , X , 460 , 21 7350 , (0.707,0,-0.707) , 608 , 22 -7350 , Y , 620 , 23 7350 , X , 1150 , 24 7350 , (0.707,0,-0.707) , 1298 , 25 -7350 , Y , 1310 , 26 DYNAMIC LOAD CASE DATA DYNAMIC LOAD CASE # 1 HT1 , 1 , Z , 1 STRESSTYPE(OCC) HT2 , 1 , Y , 2 HT3 , 1 , X , 3 HT4 , 1 , Y , 4 HT5 , 1 , Z , 5 HT6 , 1 , Y , 6 HT7 , 1 , X , 7 HT8 , 1 , Y , 8 48 Pipe Forces due to Relief Valve Discharge HT9 , 1 , Z , 9 HT10 , 1 , Y , 10 ST21 , 1 , X , 21 ST22 , 1 , (0.707,0,-0.707) , 22 ST23 , 1 , Y , 23 DYNAMIC LOAD CASE # 2 HT11 , 1 , Z , 11 STRESSTYPE(OCC) HT12 , 1 , Y , 12 HT13 , 1 , X , 13 HT14 , 1 , Y , 14 HT15 , 1 , Z , 15 HT16 , 1 , Y , 16 HT17 , 1 , X , 17 HT18 , 1 , Y , 18 HT19 , 1 , Z , 19 HT20 , 1 , Y , 20 ST21 , 1 , X , 24 ST22 , 1 , (0.707,0,-0.707) , 25 ST23 , 1 , Y , 26 DYNAMIC LOAD CASE # 3 HT1 , 1.000000 , Z , 1 HT2 , 1.000000 , Y , 2 HT3 , 1.000000 , X , 3 HT4 , 1.000000 , Y , 4 HT5 , 1.000000 , Z , 5 HT6 , 1.000000 , Y , 6 HT7 , 1.000000 , X , 7 HT8 , 1.000000 , Y , 8 HT9 , 1.000000 , Z , 9 HT10 , 1.000000 , Y , 10 HT11 , 1.000000 , Z , 11 HT12 , 1.000000 , Y , 12 HT13 , 1.000000 , X , 13 HT14 , 1.000000 , Y , 14 HT15 , 1.000000 , Z , 15 HT16 , 1.000000 , Y , 16 HT17 , 1.000000 , X , 17 STRESSTYPE(OCC) HT18 , 1.000000 , Y , 18 HT19 , 1.000000 , Z , 19 HT20 , 1.000000 , Y , 20 ST21 , 1.000000 , X , 21 ST22 , 1.000000 , (0.707,0,-0.707) , 22 ST23 , 1.000000 , Y , 23 ST21 , 1.000000 , X , 24 ST22 , 1.000000 , (0.707,0,0.707) , 25 ST23 , 1.000000 , Y , 26 STATIC/DYNAMIC COMBINATION CASES COMBINATION CASE # 1 S6(L6:W+P1(SUS)) , 1 STRESSTYPE(OCC) D1 , 1 COMBINATION CASE # 2 S2(W+D1+T1+P1(OPE)) , 1 D1 , 1 STRESSTYPE(OPE) COMBINATION CASE # 3 S7(W+P2(SUS)) , 1 D2 , 1 STRESSTYPE(OCC) COMBINATION CASE # 4 49 Pipe Forces due to Relief Valve Discharge S3(W+D2+T2+P2(OPE)) , 1 D2 , 1 STRESSTYPE(OPE) COMBINATION CASE # 5 S8(W+P3(SUS)) , 1 D3 , 1 STRESSTYPE(OCC) COMBINATION CASE # 6 S4(W+D3+T3+P3(OPE)) , 1 D3 , 1 STRESSTYPE(OPE) SPECTRUM DEFINITIONS HT1 , FREQUENCY , FORCE-MULTIPLIER , LINEAR , LINEAR * FORCE Spectrum Data File * Horizontal * TIME(milliseconds) FORCE( N.) * 1.00000 0.00 * 3.00000 7720.00 * 3.30000 7720.00 * 5.30000 0.00 * FREQ (HZ) MULTIPLIER 0.0002063 0.0037054 0.0033000 0.0005217 0.0167063 0.0000469 0.0528000 0.0007537 0.1289062 0.0019080 0.2673000 0.0038475 0.4952062 0.0071629 0.8448001 0.0122005 1.3532062 0.0195520 2.0625000 0.0298028 3.0197065 0.0436342 4.2768006 0.0617876 5.8907051 0.0850831 7.9232974 0.1143919 10.4413996 0.1506408 13.5167885 0.1947903 17.2261925 0.2478146 21.6512794 0.3106548 26.8786774 0.3841630 32.9999619 0.4690095 HT2 , FREQUENCY , FORCE-MULTIPLIER , LINEAR , LINEAR * FORCE Spectrum Data File * Horizontal * USER ENTERED TIME HISTORY PULSE * TIME(milliseconds) FORCE( N.) * 3.30000 0.00 * 3.90000 2380.00 * 3.90000 2380.00 * 4.50000 0.00 * FREQ (HZ) MULTIPLIER 0.0002063 0.0447030 0.0033000 0.0020969 0.0167063 0.0000524 0.0528000 0.0001927 0.1289062 0.0005840 0.2673000 0.0010265 0.4952062 0.0018758 0.8448001 0.0031735 1.3532062 0.0051074 2.0625000 0.0077849 3.0197065 0.0113862 50 Pipe Forces due to Relief Valve Discharge * * * * * * * * * * * * * * * * * * 4.2768006 0.0161232 5.8907051 0.0222053 7.9232974 0.0298702 10.4413996 0.0393578 13.5167885 0.0509453 17.2261925 0.0649179 21.6512794 0.0815780 26.8786774 0.1012435 32.9999619 0.1242467 HT3 , FREQUENCY , FORCE-MULTIPLIER , LINEAR , LINEAR FORCE Spectrum Data File Horizontal USER ENTERED TIME HISTORY PULSE TIME(milliseconds) FORCE( N.) 3.90000 0.00 5.90000 7720.00 7.30000 7720.00 9.30000 0.00 FREQ (HZ) MULTIPLIER 0.0002063 0.0058713 0.0033000 0.0005262 0.0167063 0.0000870 0.0528000 0.0010868 0.1289062 0.0028098 0.2673000 0.0057202 0.4952062 0.0105571 0.8448001 0.0180478 1.3532062 0.0289049 2.0625000 0.0440558 3.0197065 0.0644951 4.2768006 0.0913214 5.8907051 0.1257311 7.9232974 0.1689925 10.4413996 0.2224369 13.5167885 0.2874086 17.2261925 0.3652132 21.6512794 0.4570083 26.8786774 0.5636601 32.9999619 0.6855278 HT4 , FREQUENCY , FORCE-MULTIPLIER , LINEAR , LINEAR FORCE Spectrum Data File Horizontal USER ENTERED TIME HISTORY PULSE TIME(milliseconds) FORCE( N.) 7.3000 0.00 9.1000 30826.18 9.1000 30826.18 10.9000 0.00 FREQ (HZ) MULTIPLIER 0.0002063 0.0054855 0.0033000 0.0008614 0.0167063 0.0002487 0.0528000 0.0006689 0.1289062 0.0014984 0.2673000 0.0030169 0.4952062 0.0056022 0.8448001 0.0095590 1.3532062 0.0152999 2.0625000 0.0233224 3.0197065 0.0341474 4.2768006 0.0483602 5.8907051 0.0665990 51 Pipe Forces due to Relief Valve Discharge * * * * * * * * * * * * * * * * * * 7.9232974 0.0895501 10.4413996 0.1179521 13.5167885 0.1525737 17.2261925 0.1942082 21.6512794 0.2436491 26.8786774 0.3016565 32.9999619 0.3689086 HT5 , FREQUENCY , FORCE-MULTIPLIER , LINEAR , LINEAR FORCE Spectrum Data File Horizontal USER ENTERED TIME HISTORY PULSE TIME(milliseconds) FORCE( N.) 9.10000 0.00 11.10000 7720.00 15.70000 7720.00 17.70000 0.00 FREQ (HZ) MULTIPLIER 0.0002063 0.0332612 0.0033000 0.0007328 0.0167063 0.0005697 0.0528000 0.0022225 0.1289062 0.0053670 0.2673000 0.0110735 0.4952062 0.0205292 0.8448001 0.0350336 1.3532062 0.0561079 2.0625000 0.0855018 3.0197065 0.1251367 4.2768006 0.1771006 5.8907051 0.2436195 7.9232974 0.3269595 10.4413996 0.4293124 13.5167885 0.5525536 17.2261925 0.6978961 21.6512794 0.8653263 26.8786774 1.0527998 32.9999619 1.2551268 HT6 , FREQUENCY , FORCE-MULTIPLIER , LINEAR , LINEAR FORCE Spectrum Data File Horizontal USER ENTERED TIME HISTORY PULSE TIME(milliseconds) FORCE( N.) 15.70000 0.00 16.40000 2860.00 17.00000 2860.00 17.70000 0.00 FREQ (HZ) MULTIPLIER 0.0002063 0.0412323 0.0033000 0.0025600 0.0167063 0.0000278 0.0528000 0.0006488 0.1289062 0.0009161 0.2673000 0.0022562 0.4952062 0.0040483 0.8448001 0.0068901 1.3532062 0.0110494 2.0625000 0.0168588 3.0197065 0.0246692 4.2768006 0.0349327 5.8907051 0.0481117 7.9232974 0.0647050 10.4413996 0.0852538 52 Pipe Forces due to Relief Valve Discharge * * * * * * * * * * * * * * * * * * 13.5167885 0.1103359 17.2261925 0.1405569 21.6512794 0.1765535 26.8786774 0.2189810 32.9999619 0.2684968 HT7 , FREQUENCY , FORCE-MULTIPLIER , LINEAR , LINEAR FORCE Spectrum Data File Horizontal USER ENTERED TIME HISTORY PULSE TIME(milliseconds) FORCE( N.) 17.00000 0.00 19.00000 7720.00 20.30000 7720.00 22.30000 0.00 FREQ (HZ) MULTIPLIER 0.0002063 0.0040095 0.0033000 0.0020982 0.0167063 0.0003640 0.0528000 0.0010796 0.1289062 0.0026659 0.2673000 0.0055501 0.4952062 0.0102574 0.8448001 0.0175054 1.3532062 0.0280538 2.0625000 0.0427618 3.0197065 0.0625967 4.2768006 0.0886372 5.8907051 0.1220365 7.9232974 0.1640333 10.4413996 0.2159200 13.5167885 0.2790122 17.2261925 0.3545878 21.6512794 0.4437965 26.8786774 0.5475203 32.9999619 0.6661704 HT8 , FREQUENCY , FORCE-MULTIPLIER , LINEAR , LINEAR FORCE Spectrum Data File Horizontal USER ENTERED TIME HISTORY PULSE TIME(milliseconds) FORCE( N.) 20.30000 0.00 21.10000 2860.00 21.10000 2860.00 21.80000 0.00 FREQ (HZ) MULTIPLIER 0.0002063 0.0796941 0.0033000 0.0008278 0.0167063 0.0009138 0.0528000 0.0002562 0.1289062 0.0007058 0.2673000 0.0012536 0.4952062 0.0023293 0.8448001 0.0039885 1.3532062 0.0063726 2.0625000 0.0097231 3.0197065 0.0142289 4.2768006 0.0201543 5.8907051 0.0277587 7.9232974 0.0373342 10.4413996 0.0491935 13.5167885 0.0636754 17.2261925 0.0811315 53 Pipe Forces due to Relief Valve Discharge * * * * * * * * * * * * * * * * * * 21.6512794 0.1019404 26.8786774 0.1264929 32.9999619 0.1551952 HT9 , FREQUENCY , FORCE-MULTIPLIER , LINEAR , LINEAR FORCE Spectrum Data File Horizontal USER ENTERED TIME HISTORY PULSE TIME(milliseconds) FORCE( N.) 21.10000 0.00 22.00000 3570.00 22.00000 3570.00 22.90000 0.00 FREQ (HZ) MULTIPLIER 0.0002063 0.0344375 0.0033000 0.0021694 0.0167063 0.0004840 0.0528000 0.0002498 0.1289062 0.0005685 0.2673000 0.0014964 0.4952062 0.0028029 0.8448001 0.0047942 1.3532062 0.0076470 2.0625000 0.0116628 3.0197065 0.0170744 4.2768006 0.0241833 5.8907051 0.0333084 7.9232974 0.0447971 10.4413996 0.0590286 13.5167885 0.0763982 17.2261925 0.0973348 21.6512794 0.1222821 26.8786774 0.1517030 32.9999619 0.1860691 HT10 , FREQUENCY , FORCE-MULTIPLIER , LINEAR , LINEAR FORCE Spectrum Data File Horizontal USER ENTERED TIME HISTORY PULSE TIME(milliseconds) FORCE( N.) 22.00000 0.00 24.00000 7720.00 24.60000 7720.00 26.60000 0.00 FREQ (HZ) MULTIPLIER 0.0002063 0.0116512 0.0033000 0.0014182 0.0167063 0.0003931 0.0528000 0.0008418 0.1289062 0.0021320 0.2673000 0.0043672 0.4952062 0.0080921 0.8448001 0.0138025 1.3532062 0.0221050 2.0625000 0.0336928 3.0197065 0.0493223 4.2768006 0.0698441 5.8907051 0.0961719 7.9232974 0.1292925 10.4413996 0.1702451 13.5167885 0.2201011 17.2261925 0.2799369 21.6512794 0.3507762 26.8786774 0.4335108 54 Pipe Forces due to Relief Valve Discharge * * * * * * * * * * * * * * * * * * 32.9999619 0.5287840 HT11 , FREQUENCY , FORCE-MULTIPLIER , LINEAR , LINEAR FORCE Spectrum Data File Horizontal USER ENTERED TIME HISTORY PULSE TIME(milliseconds) FORCE( N.) 1.00000 0.00 3.00000 7720.00 3.30000 7720.00 5.30000 0.00 FREQ (HZ) MULTIPLIER 0.0002063 0.0037054 0.0033000 0.0005217 0.0167063 0.0000469 0.0528000 0.0007537 0.1289062 0.0019080 0.2673000 0.0038475 0.4952062 0.0071629 0.8448001 0.0122005 1.3532062 0.0195520 2.0625000 0.0298028 3.0197065 0.0436342 4.2768006 0.0617876 5.8907051 0.0850831 7.9232974 0.1143919 10.4413996 0.1506408 13.5167885 0.1947903 17.2261925 0.2478146 21.6512794 0.3106548 26.8786774 0.3841630 32.9999619 0.4690095 HT12 , FREQUENCY , FORCE-MULTIPLIER , LINEAR , LINEAR FORCE Spectrum Data File Horizontal USER ENTERED TIME HISTORY PULSE TIME(milliseconds) FORCE( N.) 3.30000 0.00 3.90000 2380.00 3.90000 2380.00 4.50000 0.00 FREQ (HZ) MULTIPLIER 0.0002063 0.0447030 0.0033000 0.0020969 0.0167063 0.0000524 0.0528000 0.0001927 0.1289062 0.0005840 0.2673000 0.0010265 0.4952062 0.0018758 0.8448001 0.0031735 1.3532062 0.0051074 2.0625000 0.0077849 3.0197065 0.0113862 4.2768006 0.0161232 5.8907051 0.0222053 7.9232974 0.0298702 10.4413996 0.0393578 13.5167885 0.0509453 17.2261925 0.0649179 21.6512794 0.0815780 26.8786774 0.1012435 32.9999619 0.1242467 HT13 , FREQUENCY , FORCE-MULTIPLIER , LINEAR , LINEAR 55 Pipe Forces due to Relief Valve Discharge * FORCE Spectrum Data File * Horizontal * USER ENTERED TIME HISTORY PULSE * TIME(milliseconds) FORCE( N.) * 3.90000 0.00 * 4.80000 3330.00 * 4.80000 3330.00 * 5.60000 0.00 * FREQ (HZ) MULTIPLIER 0.0002063 0.0641523 0.0033000 0.0031999 0.0167063 0.0003098 0.0528000 0.0002299 0.1289062 0.0007280 0.2673000 0.0013844 0.4952062 0.0026451 0.8448001 0.0045252 1.3532062 0.0072219 2.0625000 0.0110182 3.0197065 0.0161253 4.2768006 0.0228423 5.8907051 0.0314570 7.9232974 0.0423101 10.4413996 0.0557497 13.5167885 0.0721570 17.2261925 0.0919351 21.6512794 0.1155048 26.8786774 0.1433042 32.9999619 0.1757868 HT14 , FREQUENCY , FORCE-MULTIPLIER , LINEAR , LINEAR * FORCE Spectrum Data File * Horizontal * USER ENTERED TIME HISTORY PULSE * TIME(milliseconds) FORCE( N.) * 4.80000 0.00 * 6.60000 6930.00 * 6.60000 6930.00 * 8.30000 0.00 * FREQ (HZ) MULTIPLIER 0.0002063 0.0051030 0.0033000 0.0005180 0.0167063 0.0003371 0.0528000 0.0005619 0.1289062 0.0013907 0.2673000 0.0029397 0.4952062 0.0054503 0.8448001 0.0092868 1.3532062 0.0148780 2.0625000 0.0226748 3.0197065 0.0332011 4.2768006 0.0470171 5.8907051 0.0647497 7.9232974 0.0870661 10.4413996 0.1146836 13.5167885 0.1483514 17.2261925 0.1888463 21.6512794 0.2369452 26.8786774 0.2934008 32.9999619 0.3588887 HT15 , FREQUENCY , FORCE-MULTIPLIER , LINEAR , LINEAR * FORCE Spectrum Data File * Horizontal 56 Pipe Forces due to Relief Valve Discharge * USER ENTERED TIME HISTORY PULSE * TIME(milliseconds) FORCE( N.) * 6.60000 0.00 * 8.60000 7720.00 * 13.50000 7720.00 * 15.50000 0.00 * FREQ (HZ) MULTIPLIER 0.0002063 0.0214902 0.0033000 0.0000820 0.0167063 0.0008481 0.0528000 0.0022741 0.1289062 0.0055812 0.2673000 0.0116019 0.4952062 0.0214568 0.8448001 0.0366209 1.3532062 0.0586539 2.0625000 0.0893807 3.0197065 0.1308146 4.2768006 0.1851269 5.8907051 0.2546325 7.9232974 0.3416793 10.4413996 0.4484993 13.5167885 0.5769636 17.2261925 0.7281651 21.6512794 0.9017984 26.8786774 1.0952513 32.9999619 1.3023694 HT16 , FREQUENCY , FORCE-MULTIPLIER , LINEAR , LINEAR * FORCE Spectrum Data File * Horizontal * USER ENTERED TIME HISTORY PULSE * TIME(milliseconds) FORCE( N.) * 13.50000 0.00 * 14.20000 2860.00 * 17.00000 2860.00 * 17.70000 0.00 * FREQ (HZ) MULTIPLIER 0.0002063 0.0583083 0.0033000 0.0025600 0.0167063 0.0000278 0.0528000 0.0010377 0.1289062 0.0030548 0.2673000 0.0058541 0.4952062 0.0108604 0.8448001 0.0185915 1.3532062 0.0297542 2.0625000 0.0453605 3.0197065 0.0663961 4.2768006 0.0940186 5.8907051 0.1294472 7.9232974 0.1740123 10.4413996 0.2290930 13.5167885 0.2961123 17.2261925 0.3764724 21.6512794 0.4714734 26.8786774 0.5821866 32.9999619 0.7092647 HT17 , FREQUENCY , FORCE-MULTIPLIER , LINEAR , LINEAR * FORCE Spectrum Data File * Horizontal * USER ENTERED TIME HISTORY PULSE * TIME(milliseconds) FORCE( N.) 57 Pipe Forces due to Relief Valve Discharge * * * * * * * * * * * * * * * * * * * * 17.00000 0.00 19.00000 7720.00 21.90000 7720.00 23.90000 0.00 FREQ (HZ) MULTIPLIER 0.0002063 0.0040573 0.0033000 0.0013319 0.0167063 0.0005276 0.0528000 0.0016145 0.1289062 0.0039394 0.2673000 0.0082333 0.4952062 0.0152322 0.8448001 0.0260024 1.3532062 0.0416595 2.0625000 0.0634868 3.0197065 0.0929314 4.2768006 0.1315596 5.8907051 0.1810705 7.9232974 0.2432339 10.4413996 0.3198539 13.5167885 0.4126575 17.2261925 0.5231363 21.6512794 0.6523015 26.8786774 0.8003021 32.9999619 0.9658965 HT18 , FREQUENCY , FORCE-MULTIPLIER , LINEAR , LINEAR FORCE Spectrum Data File Horizontal USER ENTERED TIME HISTORY PULSE TIME(milliseconds) FORCE( N.) 21.90000 0.00 22.60000 2860.00 22.60000 2860.00 23.40000 0.00 FREQ (HZ) MULTIPLIER 0.0002063 0.0329916 0.0033000 0.0034309 0.0167063 0.0001497 0.0528000 0.0000151 0.1289062 0.0006071 0.2673000 0.0012157 0.4952062 0.0023225 0.8448001 0.0039749 1.3532062 0.0063700 2.0625000 0.0097170 3.0197065 0.0142252 4.2768006 0.0201563 5.8907051 0.0277602 7.9232974 0.0373318 10.4413996 0.0491932 13.5167885 0.0636741 17.2261925 0.0811320 21.6512794 0.1019405 26.8786774 0.1264935 32.9999619 0.1551948 HT19 , FREQUENCY , FORCE-MULTIPLIER , LINEAR , LINEAR FORCE Spectrum Data File Horizontal USER ENTERED TIME HISTORY PULSE TIME(milliseconds) FORCE( N.) 22.60000 0.00 23.80000 4740.00 58 Pipe Forces due to Relief Valve Discharge * * * * * * * * * * * * * * * * * * * * 23.80000 4740.00 25.10000 0.00 FREQ (HZ) MULTIPLIER 0.0002063 0.0225185 0.0033000 0.0005135 0.0167063 0.0002969 0.0528000 0.0004219 0.1289062 0.0010098 0.2673000 0.0020863 0.4952062 0.0038874 0.8448001 0.0066370 1.3532062 0.0106326 2.0625000 0.0162029 3.0197065 0.0237161 4.2768006 0.0335850 5.8907051 0.0462595 7.9232974 0.0622099 10.4413996 0.0819605 13.5167885 0.1060608 17.2261925 0.1350876 21.6512794 0.1696390 26.8786774 0.2103213 32.9999619 0.2577326 HT20 , FREQUENCY , FORCE-MULTIPLIER , LINEAR , LINEAR FORCE Spectrum Data File Horizontal USER ENTERED TIME HISTORY PULSE TIME(milliseconds) FORCE( N.) 23.80000 0.00 25.80000 7720.00 26.50000 7720.00 28.50000 0.00 FREQ (HZ) MULTIPLIER 0.0002063 0.0042135 0.0033000 0.0002703 0.0167063 0.0003060 0.0528000 0.0009651 0.1289062 0.0022293 0.2673000 0.0045135 0.4952062 0.0083992 0.8448001 0.0143375 1.3532062 0.0229522 2.0625000 0.0349865 3.0197065 0.0512188 4.2768006 0.0725305 5.8907051 0.0998690 7.9232974 0.1342588 10.4413996 0.1767761 13.5167885 0.2285302 17.2261925 0.2906286 21.6512794 0.3641185 26.8786774 0.4499003 32.9999619 0.5485986 ST21 , FREQUENCY , FORCE-MULTIPLIER , LINEAR , LINEAR FORCE Spectrum Data File Horizontal USER ENTERED TIME HISTORY PULSE TIME(milliseconds) FORCE( N.) 1.00000 0.00 3.00000 7350.00 4.00000 7350.00 6.00000 0.00 59 Pipe Forces due to Relief Valve Discharge * * * * * * * * * * * * * * * * * * * * * * * * * * 12.00000 0.00 14.00000 7350.00 16.00000 7350.00 18.00000 0.00 24.00000 0.00 26.00000 7350.00 27.00000 7350.00 29.00000 0.00 FREQ (HZ) MULTIPLIER 0.0002063 0.0230917 0.0033000 0.0019120 0.0167063 0.0010325 0.0528000 0.0034286 0.1289062 0.0081506 0.2673000 0.0167926 0.4952062 0.0310885 0.8448001 0.0530219 1.3532062 0.0847719 2.0625000 0.1287137 3.0197065 0.1869880 4.2768006 0.2609548 5.8907051 0.3499873 7.9232974 0.4494577 10.4413996 0.5476286 13.5167885 0.6218094 17.2261925 0.6354471 21.6512794 0.6731203 26.8786774 0.6671876 32.9999619 0.6076787 ST22 , FREQUENCY , FORCE-MULTIPLIER , LINEAR , LINEAR FORCE Spectrum Data File Horizontal USER ENTERED TIME HISTORY PULSE TIME(milliseconds) FORCE( N.) 4.00000 0.00 6.00000 7350.00 8.00000 7350.00 10.00000 0.00 12.00000 0.00 14.00000 7350.00 16.00000 7350.00 18.00000 0.00 20.00000 0.00 22.00000 7350.00 24.00000 7350.00 26.00000 0.00 FREQ (HZ) MULTIPLIER 0.0002063 0.0076509 0.0033000 0.0021636 0.0167063 0.0013159 0.0528000 0.0042080 0.1289062 0.0096607 0.2673000 0.0201944 0.4952062 0.0372776 0.8448001 0.0636591 1.3532062 0.1018573 2.0625000 0.1549248 3.0197065 0.2258680 4.2768006 0.3173223 5.8907051 0.4307719 7.9232974 0.5650629 10.4413996 0.7140545 60 Pipe Forces due to Relief Valve Discharge * * * * * * * * * * * * * * * * * 13.5167885 0.8630556 17.2261925 0.9843357 21.6512794 1.0330235 26.8786774 1.0295671 32.9999619 1.0806023 ST23 , FREQUENCY , FORCE-MULTIPLIER , LINEAR , LINEAR FORCE Spectrum Data File Horizontal USER ENTERED TIME HISTORY PULSE TIME(milliseconds) FORCE( N.) 8.00000 0.00 10.00000 7350.00 12.00000 7350.00 14.00000 0.00 14.00000 0.00 16.00000 7350.00 18.00000 7350.00 20.00000 0.00 20.00000 0.00 22.00000 7350.00 24.00000 7350.00 26.00000 0.00 FREQ (HZ) MULTIPLIER 0.0002063 0.0310819 0.0033000 0.0002572 0.0167063 0.0013159 0.0528000 0.0037541 0.1289062 0.0096609 0.2673000 0.0201395 0.4952062 0.0373461 0.8448001 0.0636691 1.3532062 0.1019321 2.0625000 0.1551712 3.0197065 0.2266318 4.2768006 0.3194819 5.8907051 0.4363799 7.9232974 0.5785705 10.4413996 0.7444481 13.5167885 0.9272288 17.2261925 1.1116440 21.6512794 1.2698396 26.8786774 1.3575718 32.9999619 1.3360974 15.10 – Calculated Maximum Stresses 15.10.1 – Greater relationships of static stresses Static Stresses – Permanent Loads - SUS CODE STRESS CHECK PASSED : LOADCASE 6 (SUS) W+P1 Highest Stresses: ( KPa ) LOADCASE 6 (SUS) W+P1 CodeStress Ratio (%): 17.0 @Node 10 Code Stress: 23438.9 Allowable: 137895.1 Axial Stress: 8914.8 @Node 1410 Bending Stress: 22266.6 @Node 1060 Torsion Stress: 1309.6 @Node 720 Hoop Stress: 17851.5 @Node 620 3D Max Intensity: 33156.5 @Node 1060 61 Pipe Forces due to Relief Valve Discharge Static Stresses – Thermal Effects - EXP CODE STRESS CHECK PASSED : LOADCASE 11 (EXP) L11=L3-L7 Highest Stresses: ( KPa ) LOADCASE 11 (EXP) L11=L3-L7 CodeStress Ratio (%): 78.7 @Node 1310 Code Stress: 162612.9 Allowable: 206684.1 1130 Axial Stress: 2325.8 @Node Bending Stress: 162456.3 @Node 1310 Torsion Stress: 11747.3 @Node 1020 15 Hoop Stress: 0.0 @Node 3D Max Intensity: 217263.8 @Node 1310 15.10.2 – Greater relationships of dynamic stresses Dynamic Stresses - OCC – Combination 5 (Static S8+Dynamic D3) **** CODE STRESS CHECK PASSED HIGHEST STRESSES: ( CODE STRESS %: STRESS: BENDING STRESS: TORSIONAL STRESS: AXIAL STRESS: 3D MAX INTENSITY: KPa ) 55.3 101330.7 122532.7 11242.1 17823.6 127013.3 @NODE 1055 ALLOWABLE: @NODE 1310 @NODE 1130 @NODE 746 @NODE 1310 183401. 15.11 – Resulting Natural Frequencies MODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 FREQUENCY 12.209 12.892 13.021 13.542 15.055 16.350 18.044 20.701 24.526 24.547 27.425 28.966 30.303 30.756 33.378 Obs.: 1º Mode = 12,209 Hz > 2 Hz ok! FREQUENCY 76.711 81.005 81.813 85.086 94.592 102.732 113.376 130.068 154.100 154.230 172.316 181.996 190.398 193.243 209.722 PERIOD 0.082 0.078 0.077 0.074 0.066 0.061 0.055 0.048 0.041 0.041 0.036 0.035 0.033 0.033 0.030 62 Pipe Forces due to Relief Valve Discharge 15.12 – Details of Drains and Vents, and Proposed Supports Details to be adopted in Drains and Vents em Hold down supports should be designed as suggested below. HolD Down supports with horizontal guide should be designed as suggested below. 63 Pipe Forces due to Relief Valve Discharge 16 - Conclusions 1st – The mathematical model used in this type of calculation should be as accurate as possible. Note that the supports must either be modeled as a structure or must have their respective rigidities considered. 2nd – This calculation method evaluates the forces in an approximate way, but the dynamic excitation results produce satisfactory results. 3rd – Carefully observe the recommendations made regarding model discretization are critical. (Approaches and considerations in a piping system). 4th – A well-structured analysis with acceptable support and response levels within admissible values does not change process conditions, so if there is Chattering, it will continue to happen. The proposed conclusion of this evaluation ensures the integrity of the system according to the considered scenarios and recommendations of the adopted calculation standards. 5th – In dynamic calculations, the supporting structures that will restrict the guides and locks should be calculated with the maximum arrow criterion = Span/1000, at least. 17 – Reference Documents Program Manual - Caesar II – Version 5.3 – Application guide, User guide and Technical reference manual Technical Norm – ASME B31.3 – Process Piping - 2012 Technical Norm – API RP520 – Part I - Sizing, Selection, and Installation of Pressure-Relieving Devices in Refineries – Jan 2000. Technical Norm – API RP520 – Part II - Sizing, Selection, and Installation of Pressure-Relieving Devices in Refineries – Aug 2003. Technical Norm – API RP521 – Guide for Pressure-Relieving and Depressuring Systems – Mar 1997. Technical Norm – ASME B31.1 – Power Piping – 2012 BOS B31 Manual – B31.3 Hydraulic Load consideration per Para. 301.5 – 2010 Biography 18– Biography José Francisco Vianna Pereira is a Pipe Stress Analysis Consultant with degrees in Mechanical Operational Engineering and Civil Engineering. He has worked for large project companies in Rio de Janeiro and São Paulo in the mining and metallurgy, industrial, offshore, and nuclear areas. He worked on the Angra 2 plant project for 10 years, and after taking a course on Structural Dynamics, had the opportunity to work with calculations of lines and special supports submitted to earthquakes. He worked at FPSO at a Kellog partner company. For 15 years, he was hired as a consultant at Petrobras, where he had the opportunity to solve problems related to vibration and hydraulic transients from refineries. In recent years, he has accepted the challenge of working on Ø84 ”, Ø50” and Ø30” in the Comperj Flare Lines project, with the assistance of programs such as SAP2000, NozzlePro, FEbend, FETee of PRG, and has established calculation methods by finite elements with shells. Vianna has been a Caesar II user since version 2.2. He also worked as a professor of the postgraduate course in Mechanical Engineering of PROMINP in the PUC x Petrobras x Federal Government agreement, having had the opportunity of teaching and assisting in the formation of 8 classes with approximately 30 students in each class. 64 Pipe Forces due to Relief Valve Discharge Some alumni are now colleagues in his recent work. Teaching and being in contact with alumni defined the need to clarify some points in Pipe Stress Analysis, generating articles for this purpose. CVA Engenharia Ltda is his own company that has operated in the market since 1998. vianna@jfvp.com.br Cell phone +55 – 21 -97320-9059. 65