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CAESAR II User's Guide 3 Contents What's New in CAESAR II ......................................................................................................................... 17 Getting Started ........................................................................................................................................... 23 Starting CAESAR II ............................................................................................................................... 23 Understanding Jobs .............................................................................................................................. 24 Basic Operation..................................................................................................................................... 24 Create a new job ............................................................................................................................ 24 Generate piping input ..................................................................................................................... 25 Check for errors in the model ......................................................................................................... 27 Build load cases ............................................................................................................................. 28 Run a static analysis....................................................................................................................... 29 Review static output ....................................................................................................................... 29 Main Window......................................................................................................................................... 29 File Tab ........................................................................................................................................... 30 Home Tab ....................................................................................................................................... 35 Analysis Tab ................................................................................................................................... 39 Output Tab ...................................................................................................................................... 42 Interfaces Tab................................................................................................................................. 44 Utilities Tab ..................................................................................................................................... 44 Help Tab ......................................................................................................................................... 47 Layout Menu ................................................................................................................................... 49 Quick Access Toolbar..................................................................................................................... 50 ASCII Text File Rules ............................................................................................................................ 50 Shortcut Keys ........................................................................................................................................ 51 Configuration Editor .................................................................................................................................. 56 Computational Control .......................................................................................................................... 58 Convergence Tolerances ............................................................................................................... 58 Input Spreadsheet Defaults ............................................................................................................ 61 Miscellaneous ................................................................................................................................. 63 Database Definitions ............................................................................................................................. 65 Databases ...................................................................................................................................... 65 ODBC Settings ............................................................................................................................... 70 FRP Pipe Properties ............................................................................................................................. 71 Material Properties ......................................................................................................................... 71 Settings ........................................................................................................................................... 73 Geometry Directives ............................................................................................................................. 75 Bends.............................................................................................................................................. 75 Input Items ...................................................................................................................................... 76 Graphic Settings.................................................................................................................................... 77 Advanced Options .......................................................................................................................... 78 Background Colors ......................................................................................................................... 78 CADWorx Options .......................................................................................................................... 79 Component Colors .......................................................................................................................... 80 Marker Options ............................................................................................................................... 83 CAESAR II User's Guide 4 Contents Miscellaneous Options ................................................................................................................... 83 Output Colors ................................................................................................................................. 87 Text Options ................................................................................................................................... 88 Visual Options ................................................................................................................................ 89 Miscellaneous Options .......................................................................................................................... 92 Input Items ...................................................................................................................................... 92 Output Items ................................................................................................................................... 93 System Level Items ........................................................................................................................ 95 SIFs and Stresses ................................................................................................................................. 96 Advanced Settings .......................................................................................................................... 97 Code-Specific Settings ................................................................................................................... 98 General Settings ........................................................................................................................... 101 Legacy Settings ............................................................................................................................ 106 Set/Change Password ........................................................................................................................ 108 New Password .............................................................................................................................. 109 Access Protected Data ................................................................................................................. 109 Change Password ........................................................................................................................ 109 Remove Password ....................................................................................................................... 109 Piping Input .............................................................................................................................................. 110 Classic Piping Input Dialog Box .......................................................................................................... 111 Navigating the Classic Piping Input Dialog Box using the Function Keys .................................... 112 Help Screens and Units ................................................................................................................ 112 Node Numbers ............................................................................................................................. 112 Deltas............................................................................................................................................ 114 Pipe Sizes ..................................................................................................................................... 121 Operating Conditions .................................................................................................................... 126 Component Information ................................................................................................................ 129 Boundary Conditions .................................................................................................................... 163 Loading Conditions ....................................................................................................................... 213 Materials ....................................................................................................................................... 218 Elastic Properties .......................................................................................................................... 254 Densities ....................................................................................................................................... 256 Line Number ................................................................................................................................. 261 Element Name .............................................................................................................................. 261 Available Commands .......................................................................................................................... 262 File Menu ...................................................................................................................................... 262 Edit Menu ..................................................................................................................................... 268 Model Menu .................................................................................................................................. 279 Environment Menu ....................................................................................................................... 323 Global Menu ................................................................................................................................. 384 Options Menu ............................................................................................................................... 391 View Menu .................................................................................................................................... 407 Tools Menu ................................................................................................................................... 428 3D Modeler.......................................................................................................................................... 435 Building Models Quickly ............................................................................................................... 438 Configuring 3D Graphics .............................................................................................................. 443 Changing the Model Display ........................................................................................................ 445 Highlighting Graphics ................................................................................................................... 446 Manipulating the Toolbar .............................................................................................................. 448 CAESAR II User's Guide 5 Contents Displaying Displacements, Forces, Uniform Loads, and Wind/Wave Loads ............................... 449 Saving an Image for Later Presentation ....................................................................................... 450 Walking Through the Model ......................................................................................................... 451 Moving Elements .......................................................................................................................... 452 S3D/SPR Model View ......................................................................................................................... 452 Load an S3D/SPR Model ............................................................................................................. 453 Show/Hide S3D/SPR Model ......................................................................................................... 456 Dim S3D/SPR Model .................................................................................................................... 457 S3D/SPR Visibility Options ........................................................................................................... 457 Structural Steel Modeler ......................................................................................................................... 459 Structural Steel Model Basics ............................................................................................................. 459 Structural Steel Graphics .................................................................................................................... 463 CAESAR II Structural Input ................................................................................................................. 464 Create a model using the Structural Steel Wizard ....................................................................... 465 Structural Steel Input Examples .......................................................................................................... 467 Structural Steel Example #1 ......................................................................................................... 467 Structural Steel Example #2 ......................................................................................................... 475 Structural Steel Example #3 ......................................................................................................... 484 Insert Menu ......................................................................................................................................... 490 Before Current Element ................................................................................................................ 490 After the Current Element ............................................................................................................. 490 At End of Model ............................................................................................................................ 490 Commands Menu ................................................................................................................................ 490 Node ............................................................................................................................................. 490 NFill............................................................................................................................................... 491 NGen ............................................................................................................................................ 492 Fix ................................................................................................................................................. 493 Elem.............................................................................................................................................. 496 EFill ............................................................................................................................................... 497 EGen............................................................................................................................................. 499 EDim ............................................................................................................................................. 502 Angle............................................................................................................................................. 503 Unif ............................................................................................................................................... 505 Orient ............................................................................................................................................ 506 Load .............................................................................................................................................. 508 Wind.............................................................................................................................................. 509 GLoads ......................................................................................................................................... 511 MatId ............................................................................................................................................. 511 SecId............................................................................................................................................. 513 Free End Connections - FREE ..................................................................................................... 515 Beams........................................................................................................................................... 517 Braces........................................................................................................................................... 520 Columns ....................................................................................................................................... 522 Default .......................................................................................................................................... 525 Comment ...................................................................................................................................... 525 Vertical .......................................................................................................................................... 526 Unit ............................................................................................................................................... 527 List Options ................................................................................................................................... 527 Structural Databases .......................................................................................................................... 528 CAESAR II User's Guide 6 Contents AISC 1977 Database .................................................................................................................... 528 AISC 1989 Database .................................................................................................................... 535 Australian 1990 Database ............................................................................................................ 541 German 1991 Database ............................................................................................................... 543 South African 1992 Database ...................................................................................................... 545 Korean 1990 Database................................................................................................................. 546 UK 1993 Database ....................................................................................................................... 547 Underground Pipe Modeler .................................................................................................................... 548 From Node .......................................................................................................................................... 550 To Node .............................................................................................................................................. 550 Soil Model No. ..................................................................................................................................... 550 From/To End Mesh ............................................................................................................................. 551 User-Defined Lateral "K" ..................................................................................................................... 551 Ultimate Lateral Load .......................................................................................................................... 552 User-Defined Axial Stif ........................................................................................................................ 552 Ultimate Axial Load ............................................................................................................................. 552 User-Defined Upward Stif ................................................................................................................... 552 Ultimate Upward Load ........................................................................................................................ 552 User-Defined Downward Stif ............................................................................................................... 553 Ultimate Downward Load .................................................................................................................... 553 Soil Models .......................................................................................................................................... 553 CAESAR II Basic Model ............................................................................................................... 554 American Lifelines Alliance Soil Model ......................................................................................... 556 Basic Soil Modeler Dialog Box ..................................................................................................... 560 Model an underground piping system ................................................................................................. 566 Buried Pipe Example .......................................................................................................................... 567 Static Analysis ......................................................................................................................................... 573 Static Analysis Overview ..................................................................................................................... 573 Error Checking .............................................................................................................................. 574 What is a Load Case? .................................................................................................................. 575 Working with Load Cases ................................................................................................................... 580 Editing Multiple Load Cases ......................................................................................................... 580 Building Static Load Cases .......................................................................................................... 581 Understanding Alternate Sustained (SUS) and Occasional (OCC) Load Cases ......................... 590 Providing Wind Data ..................................................................................................................... 592 Providing Wave Data .................................................................................................................... 593 Running the Static Analysis .......................................................................................................... 593 Controlling Results ....................................................................................................................... 595 Static Analysis - Load Case Editor Dialog Box ................................................................................... 595 Load Cases Tab (Static Analysis - Load Case Editor Dialog Box) .............................................. 596 Wind Loads Tab (Static Analysis - Load Case Editor Dialog Box) ............................................... 610 Wave Loads Tab (Static Analysis - Load Case Editor Dialog Box) .............................................. 629 Static Output Processor ......................................................................................................................... 634 Work with Reports ............................................................................................................................... 635 Filter Reports ................................................................................................................................ 636 Filters Dialog Box ......................................................................................................................... 638 CAESAR II User's Guide 7 Contents Print or Save Reports to File Notes .............................................................................................. 642 Standard Reports ................................................................................................................................ 643 Displacements Report .................................................................................................................. 644 Restraints Report .......................................................................................................................... 644 Restraints Extended Report ......................................................................................................... 645 Local Restraints Report ................................................................................................................ 646 Restraint Summary Report ........................................................................................................... 648 Restraint Summary Extended Report ........................................................................................... 648 Nozzle Check Report.................................................................................................................... 649 Flange Peq Report ....................................................................................................................... 649 Flange NC-3658.3 Report ............................................................................................................ 650 Global Element Forces Report ..................................................................................................... 651 Global Element Forces Extended Report ..................................................................................... 652 Local Element Forces Report ....................................................................................................... 653 Stresses Extended (Legacy) Report ............................................................................................ 653 Stress Summary Report ............................................................................................................... 655 Stresses Report ............................................................................................................................ 656 Stresses (Multiple Code/Allow) Report ......................................................................................... 657 Code Compliance Report ............................................................................................................. 658 Cumulative Usage Report ............................................................................................................ 659 Bends KHK2 Report ..................................................................................................................... 660 Bends KHK2 Summary Report ..................................................................................................... 661 DNV Components Report ............................................................................................................. 662 DNV Details Report ...................................................................................................................... 663 DNV Thickness Overview Report ................................................................................................. 664 General Computed Results ................................................................................................................. 665 Hanger Table and Hanger Table with Text .................................................................................. 665 Input Echo .................................................................................................................................... 666 Miscellaneous Data ...................................................................................................................... 666 Load Case Report ........................................................................................................................ 668 Warnings ...................................................................................................................................... 668 Output Viewer Wizard ......................................................................................................................... 669 Report Template Editor ....................................................................................................................... 669 Available Commands .......................................................................................................................... 672 View Menu .................................................................................................................................... 673 Options Menu ............................................................................................................................... 678 Plot Options Menu ........................................................................................................................ 687 Plot View Menu ............................................................................................................................. 704 Element Viewer Dialog Box .......................................................................................................... 706 Dynamic Analysis .................................................................................................................................... 707 Dynamic Loads in Piping Systems...................................................................................................... 707 Random ........................................................................................................................................ 709 Harmonic ...................................................................................................................................... 709 Impulse ......................................................................................................................................... 711 Model Modifications for Dynamic Analysis ......................................................................................... 713 Dynamic Analysis Workflow ................................................................................................................ 714 The Dynamic Analysis Window........................................................................................................... 715 Modal Analysis ............................................................................................................................. 717 Harmonic Analysis ........................................................................................................................ 717 CAESAR II User's Guide 8 Contents Earthquake Response Spectrum Analysis ................................................................................... 717 Relief Loads and Water Hammer/Slug Flow Spectra Analysis .................................................... 717 Time History Analysis ................................................................................................................... 718 Excitation Frequencies Tab .......................................................................................................... 718 Harmonic Forces Tab ................................................................................................................... 720 Harmonic Displacements Tab ...................................................................................................... 724 Spectrum/Time History Definitions Tab ........................................................................................ 727 Spectrum/Time History Load Cases Tab ..................................................................................... 732 Static/Dynamic Combinations Tab ............................................................................................... 747 Lumped Masses Tab .................................................................................................................... 752 Snubbers Tab ............................................................................................................................... 754 Control Parameters Tab ............................................................................................................... 756 Advanced Tab .............................................................................................................................. 786 Enter/Edit Spectrum Data ................................................................................................................... 789 Range ........................................................................................................................................... 789 Ordinate ........................................................................................................................................ 790 DLF/Spectrum Generator .................................................................................................................... 790 Spectrum Name............................................................................................................................ 790 Spectrum Type ............................................................................................................................. 790 Generate Spectrum ...................................................................................................................... 798 Relief Load Synthesis ......................................................................................................................... 799 Relief Load Synthesis for Gases Greater Than 15 psig ............................................................... 799 Relief Load Synthesis for Liquids ................................................................................................. 804 Example Output - Gas Relief Load Synthesis .............................................................................. 807 Example Output - Liquid Relief Load Synthesis ........................................................................... 810 Analysis Results .................................................................................................................................. 812 Modal ............................................................................................................................................ 812 Harmonic ...................................................................................................................................... 813 Spectrum ...................................................................................................................................... 814 Time History ................................................................................................................................. 814 Directive Builder .................................................................................................................................. 814 Dynamic Output Processing .................................................................................................................. 816 Dynamic Output Window .................................................................................................................... 816 Open a Job ................................................................................................................................... 818 Enter a Report Title ...................................................................................................................... 818 View Load Cases .......................................................................................................................... 819 Send Reports to Microsoft Word .................................................................................................. 819 View Reports ................................................................................................................................ 819 DynPlot Window (Dynamic Output Animation) ................................................................................... 830 Save Animation to File.................................................................................................................. 831 Animation of Dynamic Results –Modal/Spectrum ........................................................................ 831 Animation of Dynamic Results – Harmonic .................................................................................. 831 Animation of Dynamic Results – Time History ............................................................................. 831 Export Time History Data ............................................................................................................. 832 Relief Load Synthesis Results ............................................................................................................ 833 Generate Stress Isometrics .................................................................................................................... 834 Add input feature information .............................................................................................................. 835 CAESAR II User's Guide 9 Contents Add output feature information ............................................................................................................ 836 Add custom annotations for nodal features ........................................................................................ 837 Add custom annotations for elemental features ................................................................................. 837 Set project information ........................................................................................................................ 838 Configure annotation preferences....................................................................................................... 838 Configure isometric drawing split points ............................................................................................. 838 Create a drawing using the default style ............................................................................................. 840 Create a drawing using an existing style ............................................................................................ 840 Create a drawing using a new style .................................................................................................... 841 Create and save an annotation template ............................................................................................ 842 Apply a template ................................................................................................................................. 843 Stress Isometric Tutorials ................................................................................................................... 844 Tutorial A - Create a stress isometric drawing using the default drawing style............................ 845 Tutorial B - Add annotations for Input and Output features.......................................................... 848 Tutorial C - Add custom annotations and configure annotations preferences ............................. 850 Tutorial D - Create and apply a stress ISO template ................................................................... 854 Equipment and Component Analysis .................................................................................................... 857 Intersection Stress Intensification Factors .......................................................................................... 857 Intersection Type .......................................................................................................................... 859 Piping Code ID ............................................................................................................................. 860 Header Pipe Outside Diameter .................................................................................................... 860 Header Pipe Wall Thickness ........................................................................................................ 861 Branch Pipe Outside Diameter ..................................................................................................... 861 Branch Pipe Wall Thickness ......................................................................................................... 861 Branch Largest Diameter at Intersection ...................................................................................... 861 Pad Thickness .............................................................................................................................. 862 Intersection Crotch Radius ........................................................................................................... 862 Intersection Crotch Thickness ...................................................................................................... 862 Extrusion Crotch Radius ............................................................................................................... 863 Weld Type .................................................................................................................................... 863 Ferritic Material ............................................................................................................................. 863 Design Temperature ..................................................................................................................... 864 Bend Stress Intensification Factors .................................................................................................... 864 Bend Tab ...................................................................................................................................... 865 Trunnion Tab ................................................................................................................................ 869 WRC 107 (537)/297/PD5500 Vessel/Nozzle Stresses ....................................................................... 871 WRC Bulletin 107(537) ................................................................................................................. 873 WRC Bulletin 297 ......................................................................................................................... 892 Equipment Analysis ............................................................................................................................ 906 Analyze custom piping load cases on equipment ........................................................................ 908 Analyze load cases imported from a model on equipment .......................................................... 909 Equipment Analysis Toolbar ......................................................................................................... 910 API 610 (Centrifugal Pumps) ........................................................................................................ 912 API 617 (Centrifugal Compressors) ............................................................................................. 916 API 560 (Heaters) ......................................................................................................................... 919 NEMA SM23 (Steam Turbines) .................................................................................................... 921 API 661 (Air Cooled Heat Exchangers) ........................................................................................ 925 HEI Standard (Feedwater Heaters) .............................................................................................. 928 Load Cases - Input Tab ................................................................................................................ 933 CAESAR II User's Guide 10 Contents Load Case Sets - Input Tab ......................................................................................................... 935 Output Tab .................................................................................................................................... 937 EN-1591 Flanges ................................................................................................................................ 937 EN-1591 Flanges Toolbar ............................................................................................................ 938 Flange Dimension Lookup Dialog Box ......................................................................................... 940 Flange Pair - Input Tab ................................................................................................................. 940 Flange - Input Tab ........................................................................................................................ 944 Bolt - Input Tab ............................................................................................................................. 957 Gasket - Input Tab ........................................................................................................................ 962 Loads - Input Tab ......................................................................................................................... 967 Output Tab .................................................................................................................................... 968 Flange Leakage/Stress Calculations .................................................................................................. 969 Flange Tab ................................................................................................................................... 970 Bolts and Gasket Tab ................................................................................................................... 975 Material Data Tab ......................................................................................................................... 985 Loads Tab ..................................................................................................................................... 988 Flange Rating ............................................................................................................................... 989 Flange Dimension Lookup ............................................................................................................ 991 Pipeline Remaining Strength Calculations (B31G) ............................................................................. 992 Data Tab ....................................................................................................................................... 994 Measurements Tab....................................................................................................................... 996 Expansion Joint Rating ....................................................................................................................... 997 Geometry ...................................................................................................................................... 999 Displacements and Rotations ..................................................................................................... 1000 Allowables .................................................................................................................................. 1000 Structural Steel Checks - AISC ......................................................................................................... 1001 Global Input ................................................................................................................................ 1003 Local Member Data Tab ............................................................................................................. 1006 Technical Discussions .......................................................................................................................... 1009 Rigid Element Application ................................................................................................................. 1009 Rigid Weight ............................................................................................................................... 1009 Fluid Weight in Rigid Elements .................................................................................................. 1010 Insulation Weight on Rigid Elements .......................................................................................... 1010 In-Line Flange Evaluation ................................................................................................................. 1011 Kellogg Equivalent Pressure Method ......................................................................................... 1011 ASME NC-3658.3 Calculation Method for B16.5 Flanged Joints with High Strength Bolting .......................................................................................................................... 1011 Cold Spring ....................................................................................................................................... 1012 Expansion Joints ............................................................................................................................... 1015 Effective ID ................................................................................................................................. 1017 Hanger Sizing Algorithm ................................................................................................................... 1017 Spring Design Requirements ..................................................................................................... 1017 Load Case 1 – Setting the Design Load through the Restrained Weight Case ......................... 1018 Load Case 2 – Setting Hanger Deflection through the Operating Case .................................... 1019 Post-Selection Load Case (Optional) – Setting the Actual Installed (Cold) Load ...................... 1020 Creating Spring Load Cases ...................................................................................................... 1020 Including the Spring Hanger Stiffness in the Design Algorithm.................................................. 1021 Other Notes on Hanger Sizing ................................................................................................... 1021 Example: Multiple Load Case Spring/Hanger Design ................................................................ 1022 CAESAR II User's Guide 11 Contents Class 1 Branch Flexibilities ............................................................................................................... 1025 Modeling Friction Effects ................................................................................................................... 1028 Nonlinear Code Compliance ............................................................................................................. 1029 Sustained Stresses and Nonlinear Restraints .................................................................................. 1029 Notes on Occasional Load Cases .............................................................................................. 1032 Static Seismic Inertial Loads ............................................................................................................. 1033 Wind Loads ....................................................................................................................................... 1034 Elevation ..................................................................................................................................... 1035 ASCE 7 Wind and Seismic Load Combinations ............................................................................... 1036 Using KHK to Analyze Seismic Conditions ....................................................................................... 1037 Underground Pipe Loads .................................................................................................................. 1041 Hydrodynamic (Wave and Current) Loading .................................................................................... 1043 Ocean Wave Particulars ............................................................................................................. 1044 Applicable Wave Theory Determination ..................................................................................... 1045 Pseudo-Static Hydrodynamic Loading ....................................................................................... 1045 Airy Wave Theory Implementation ............................................................................................. 1046 STOKES 5th Order Wave Theory Implementation .................................................................... 1047 Stream Function Wave Theory Implementation ......................................................................... 1047 Ocean Currents .......................................................................................................................... 1047 Technical Notes on CAESAR II Hydrodynamic Loading ............................................................ 1047 Input: Specifying Hydrodynamic Parameters in CAESAR II ...................................................... 1051 Current Data ............................................................................................................................... 1051 Wave Data .................................................................................................................................. 1052 Seawater Data ............................................................................................................................ 1053 Piping Element Data ................................................................................................................... 1054 References ................................................................................................................................. 1054 Creep Loading................................................................................................................................... 1055 Evaluating Vessel Stresses .............................................................................................................. 1057 ASME Section VIII Division 2-Elastic Nozzle Comprehensive Analysis (pre-2007) .................. 1058 Elastic Analyses of Shells near Nozzles Using WRC 107 ......................................................... 1059 Description of Alternate Simplified ASME Section VIII Division 2 Elastic Nozzle Analysis pre-2007 ....................................................................................................................... 1060 ASME Section VIII Division 2-Elastic Nozzle Simplified Analysis pre-2007 ............................... 1061 Inclusion of Missing Mass Correction ............................................................................................... 1061 Maximum Stress Versus Extracted Loads ................................................................................. 1065 Fatigue Analysis Using CAESAR II................................................................................................... 1065 Fatigue Basics ............................................................................................................................ 1065 Fatigue Analysis of Piping Systems ........................................................................................... 1067 Static Analysis Fatigue Example ................................................................................................ 1068 Fatigue Capabilities in Dynamic Analysis ................................................................................... 1074 Creating a .fat File ...................................................................................................................... 1075 Calculation of Fatigue Stresses .................................................................................................. 1076 Pipe Stress Analysis of FRP Piping .................................................................................................. 1078 Underlying Theory ...................................................................................................................... 1078 FRP Analysis Using CAESAR II ................................................................................................. 1092 Code Compliance Considerations .................................................................................................... 1097 General Comments on Configuration Settings' Effect on Piping Code Calculations ................. 1098 Code-Specific Notes ................................................................................................................... 1103 Local Coordinates ............................................................................................................................. 1138 Other Global Coordinate Systems .............................................................................................. 1140 The Right Hand Rule .................................................................................................................. 1140 CAESAR II User's Guide 12 Contents Pipe Stress Analysis Coordinate Systems ................................................................................. 1142 Defining a Model ......................................................................................................................... 1144 Using Local Coordinates ............................................................................................................ 1146 CAESAR II Local Coordinate Definitions.................................................................................... 1146 Applications Using Global and Local Coordinates ..................................................................... 1149 Restraint Data in Local Element Coordinates ............................................................................ 1155 Transforming from Global to Local ............................................................................................. 1155 Frequently Asked Questions ...................................................................................................... 1156 Miscellaneous Processors ................................................................................................................... 1157 Material Database ............................................................................................................................. 1157 Add a new material to the database ........................................................................................... 1159 Delete a material from the database .......................................................................................... 1160 Edit a material in the database ................................................................................................... 1160 Material Number ......................................................................................................................... 1160 Material Name ............................................................................................................................ 1160 Applicable Piping Code .............................................................................................................. 1161 Composition/Type....................................................................................................................... 1161 Material Density .......................................................................................................................... 1161 Minimum Temperature Curve (A-D) ........................................................................................... 1162 Eff, Cf, z ...................................................................................................................................... 1162 Cold Elastic Modulus .................................................................................................................. 1162 Poisson's Ratio ........................................................................................................................... 1162 FAC............................................................................................................................................. 1163 Laminate Type ............................................................................................................................ 1163 Eh / Ea ........................................................................................................................................ 1163 Temperature ............................................................................................................................... 1163 Exp. Coeff. .................................................................................................................................. 1164 Allowable Stress ......................................................................................................................... 1164 Elastic Modulus .......................................................................................................................... 1164 Yield Stress ................................................................................................................................ 1164 Ult Tensile Stress ....................................................................................................................... 1165 Weld Strength Reduction Factor (W) ......................................................................................... 1165 Temperature Dependent Stress Value ....................................................................................... 1166 Material Selection Dialog Box .................................................................................................... 1166 Database Status (Consistency Check) Dialog Box .................................................................... 1166 Accounting ........................................................................................................................................ 1166 CAESAR II Accounting Dialog Box ............................................................................................ 1168 Units File Operations ........................................................................................................................ 1171 Create/Review Units ................................................................................................................... 1171 Change Model Units ................................................................................................................... 1174 Batch Stream Processing ................................................................................................................. 1175 Define Jobs to Run ..................................................................................................................... 1175 Analyze Specified Jobs .............................................................................................................. 1175 CAESAR II Error Processing ............................................................................................................ 1176 External Interfaces ................................................................................................................................ 1177 CAESAR II Neutral File ..................................................................................................................... 1177 Basic Element Data .................................................................................................................... 1178 CAESAR II User's Guide 13 Contents Auxiliary Element Data ............................................................................................................... 1181 Miscellaneous Data Group #1 .................................................................................................... 1190 Units Conversion Data................................................................................................................ 1196 Nodal Coordinate Data ............................................................................................................... 1199 Version and Job Title Information ............................................................................................... 1199 Control Information ..................................................................................................................... 1199 Neutral File Generator ................................................................................................................ 1200 CAESAR II Data Matrix ..................................................................................................................... 1201 Data Export Wizard ........................................................................................................................... 1202 CAESAR II Input and Output Files ............................................................................................. 1204 CAESAR II Input Export Options ................................................................................................ 1205 CAESAR II Output Report Options ............................................................................................. 1230 BOSfluids .......................................................................................................................................... 1240 Filename ..................................................................................................................................... 1240 Component List .......................................................................................................................... 1240 Hydraulic Name .......................................................................................................................... 1240 CAESAR II Node Name.............................................................................................................. 1240 Max. points on each DLF curve .................................................................................................. 1241 Frequency Cut-off (Hertz) ........................................................................................................... 1241 Open in Dynamic Analysis ......................................................................................................... 1241 AFT IMPULSE................................................................................................................................... 1241 How to Use the AFT IMPULSE Interface ................................................................................... 1241 PIPENET ........................................................................................................................................... 1242 Technical Discussion of the PIPENET Interface ........................................................................ 1242 How to Use the CAESAR II / PIPENET Interface ...................................................................... 1243 LIQT .................................................................................................................................................. 1244 Technical Discussion of LIQT Interface...................................................................................... 1244 How to Use the LIQT Interface ................................................................................................... 1245 Example 1 ................................................................................................................................... 1246 Example 2 ................................................................................................................................... 1247 LIQT Component Name ............................................................................................................. 1248 Pipeplus ............................................................................................................................................ 1249 How to Use the Pipeplus Interface ............................................................................................. 1249 FlowMaster ........................................................................................................................................ 1251 How to Use the Flowmaster Interface ........................................................................................ 1252 Intergraph CADWorx Plant ............................................................................................................... 1252 Intergraph Smart 3D PCF ................................................................................................................. 1253 Intergraph PDS ................................................................................................................................. 1253 File Name ................................................................................................................................... 1254 Browse ........................................................................................................................................ 1254 Minimum Anchor Node ............................................................................................................... 1254 Maximum Anchor Node .............................................................................................................. 1254 Start Node .................................................................................................................................. 1254 Increment .................................................................................................................................... 1254 Filter Out Elements Whose Diameter is Less Than ................................................................... 1255 Remove HA Elements ................................................................................................................ 1255 Force Consistent Bend Materials ............................................................................................... 1255 Include Additional Bend Nodes .................................................................................................. 1255 Enable Advanced Element Sort ................................................................................................. 1255 Model TEES as 3 Elements ....................................................................................................... 1255 Initialize Global Coordinates ....................................................................................................... 1255 CAESAR II User's Guide 14 Contents Condenses Flanges/Valves ........................................................................................................ 1255 Model Rotation ........................................................................................................................... 1256 Neutral File Weight Units ............................................................................................................ 1256 Neutral File Insulation Units ....................................................................................................... 1256 Data Modification and Details ..................................................................................................... 1256 Example Neutral File from PDS ................................................................................................. 1257 Intergraph Data After Element Sort ............................................................................................ 1264 Intergraph Data After TEE/Cross Modifications ......................................................................... 1265 Intergraph Data After Valve Modifications .................................................................................. 1266 Intergraph Data After Bend Modifications .................................................................................. 1269 CADPIPE .......................................................................................................................................... 1275 CADPIPE Example Transfer ...................................................................................................... 1278 General Notes ............................................................................................................................ 1281 Error Code Statements ............................................................................................................... 1282 CADPIPE LOG File Discussion .................................................................................................. 1282 Section 1 - Entity Information ..................................................................................................... 1283 Section 2-Segment Information .................................................................................................. 1284 Section 3-Final CAESAR II Data ................................................................................................ 1285 Checking the CADPIPE/CAESAR II Data Transfer .................................................................... 1286 Import PCF ........................................................................................................................................ 1287 Convert Selected Files into CAESAR II Format ......................................................................... 1287 Add PCF Files to Conversion List .............................................................................................. 1287 Remove PCF Files from Conversion List ................................................................................... 1288 PCF Mapping .............................................................................................................................. 1288 How to Use the PCF Interface .................................................................................................... 1302 Data Export to ODBC Compliant Databases .................................................................................... 1308 DSN Setup .................................................................................................................................. 1308 Controlling the Data Export ........................................................................................................ 1310 CAESAR II Operational (Job) Data ....................................................................................................... 1311 Update History ....................................................................................................................................... 1314 CAESAR II Initial Capabilities (12/84) ............................................................................................... 1315 CAESAR II Version 1.1S Features (2/86) ......................................................................................... 1315 CAESAR II Version 2.0A Features (10/86) ....................................................................................... 1316 CAESAR II Version 2.1C Features (6/87) ......................................................................................... 1317 CAESAR II Version 2.2B Features (9/88) ......................................................................................... 1317 CAESAR II Version 3.0 Features (4/90) ........................................................................................... 1318 CAESAR II Version 3.1 Features (11/90) ......................................................................................... 1319 CAESAR II Version 3.15 Features (9/91) ......................................................................................... 1319 Flange Leakage and Stress Calculations ................................................................................... 1319 WRC 297 Local Stress Calculations .......................................................................................... 1319 Stress Intensification Factor Scratchpad .................................................................................... 1320 Miscellaneous ............................................................................................................................. 1320 CAESAR II Version 3.16 Features (12/91) ....................................................................................... 1320 CAESAR II Version 3.17 Features (3/92) ......................................................................................... 1321 CAESAR II Version 3.18 Features (9/92) ......................................................................................... 1321 CAESAR II Version 3.19 Features (3/93) ......................................................................................... 1323 CAESAR II Version 3.20 Features (10/93) ....................................................................................... 1324 CAESAR II Version 3.21 Changes and Enhancements (7/94) ......................................................... 1325 CAESAR II User's Guide 15 Contents CAESAR II Version 3.22 Changes & Enhancements (4/95) ............................................................ 1326 CAESAR II Version 3.23 Changes (3/96) ......................................................................................... 1328 CAESAR II Version 3.24 Changes & Enhancements (3/97) ............................................................ 1328 CAESAR II Version 4.00 Changes and Enhancements (1/98) ......................................................... 1331 CAESAR II Version 4.10 Changes and Enhancements (1/99) ......................................................... 1331 CAESAR II Version 4.20 Changes and Enhancements (2/00) ......................................................... 1331 CAESAR II Version 4.30 Changes and Enhancements (3/01) ......................................................... 1332 CAESAR II Version 4.40 Changes and Enhancements (5/02) ......................................................... 1333 CAESAR II Version 4.50 Changes and Enhancements (11/03) ....................................................... 1334 CAESAR II Version 5.00 Changes and Enhancements (11/05) ....................................................... 1334 CAESAR II Version 5.10 Changes and Enhancements ( 9/07) ........................................................ 1335 CAESAR II Version 5.20 Changes and Enhancements (4/09) ......................................................... 1336 CAESAR II Version 5.30 Changes and Enhancements (11/10) ....................................................... 1337 CAESAR II Version 5.31 Changes and Enhancements (5/12) ......................................................... 1338 CAESAR II Version 6.10 Changes and Enhancements (10/13) ....................................................... 1338 CAESAR II Version 7.00 Changes and Enhancements (10/14) ....................................................... 1341 CAESAR II Version 8.00 Changes and Enhancements (10/15) ....................................................... 1342 CAESAR II Version 9.00 Changes and Enhancements (10/16) ....................................................... 1344 CAESAR II Version 10.00 Changes and Enhancements (7/17) ....................................................... 1347 Glossary ................................................................................................................................................. 1351 Index ....................................................................................................................................................... 1354 CAESAR II User's Guide 16 What's New in CAESAR II The latest CAESAR II release delivers new and extended capabilities in response to current market requirements and feedback from the CAESAR II user community. CAESAR II 2019, Version 11.00 User Interface Optimized the performance of 3D model graphics, most notably with large model refresh times. Because of the improved performance, View > Toggle Graphics Update is no longer needed and has been removed. (DI-TX-23248) Added shortcut keys that are used consistently throughout the software. For more information, see Shortcut Keys in the CAESAR II User's Guide and the CAESAR II Quick Reference Guide. (DI-TX-24231, RI-TX-24977) Improved the File tab options on the main window ribbon, including improved existing options, and new folder and help access. (CR-TX-25240, DI-TX-28411) Removed the secondary menu from the main window. All commands are on the main window ribbon. (CR-TX-25241) Added a new Layout menu to the main window ribbon. The menu provides theme, language, and icon size options and allows you to reset to the default layout. (CR-TX-25239, CR-TX-26312, CR-TX-28056) Changed the default look of the software to a new light gray Light theme. The existing dark gray Dark theme is available on the Layout menu. (CR-TX-25776, CR-TX-28056) Changed some graphics defaults to better match the most commonly-used settings. New defaults include: Default Operator (Select), Hide Overlapping Text (on), Text Options (12 pt. by default), and Bottom and Top background colors (white). (DI-TX-24698) Updated the File > About window to improve usability and appearance. Also updated the Help and About icons to provide a look consistent with other interface improvements. (CRTX-26044) Updated the Help tab to eliminate unnecessary commands, better organize the remaining commands, and provide a new help search function. (CR-TX-25242) Revised product branding from Intergraph to Hexagon throughout the software. (DI-TX22927) Piping, Equipment, and Environmental Codes Added support for ASCE 7-2016 wind and seismic loads. (CR-TX-23218) Added support for the China GB 50009-2012 wind code. (CR-TX-23229) Added support for the ISO 14692 2017 piping code. The software also still includes support for ISO 14692 2005. (CR-TX-25780, CR-TX-26608) Updated the CODETI code to the November 2016 edition, and corrected CODETI code stress equations in the Quick Reference Guide. (TR-TX-25335, TR-TX-3832) Updated the KHK seismic design standard to the 2012 edition. (CR-TX-26612) CAESAR II User's Guide 17 What's New in CAESAR II Updated the ASME B31.1 code to the July 2018 edition. (DI-TX-27783) Updated the BS EN 13480 code to the June 2017 edition. (DI-TX-27783) Added support for the DNV 2017 (DNVGL-ST-F101) piping code, including a new DNV Wall Thickness Calculator. The software also still supports for DNV 1996. New features of the calculator include: Definition of global DNV properties and element-specific properties. Display of material, pressures, and design loads defined in the model. Output results and graphs that update as you define or change properties. Ability to update the wall thickness in Piping Input. Saving calculator input values to the model. (RI-TX-24868, TR-TX-29168) Updated the Errors and Warnings grid to perform more like Microsoft Excel. The grid supports selection and copy of grid rows between the grid and Excel. (DI-TX-22923) For the Seismic Wizard, changed the default value for the ASCE 7 Response Factor R from 12 to 3.5 to comply with ASME B31 standards. (CR-TX-23265) Added support for displaying all component stress values (hoop, allowable, SIF) in reports instead of only the highest component stress. (CR-TX-26265) Material and Content Updated the Material Database Editor grid to support copy, cut, paste, and delete of cells and rows within the grid and between the grid and Excel. (DI-TX-22915, DI-TX-28411) Updated the hanger table for LISEGA spring hangers. (CR-TX-10627) Configuration Updated B31.4 and B31.8 codes to function similarly for non-default configuration settings and combination load cases. (DI-TX-24014) Added support for Intergraph Smart® Licensing 2019. Piping Input Added the CAESAR II Determines option to Allowable Stress Indicator for the B31.8 code, similar to the existing implementation for B31.4. CAESAR II Determines specifies that the software selects the stress equations based on the calculated axial load in the piping system. (CR-TX-20558) Added node name and node number formatting options to Options > Node Numbers. You can now display names and numbers with the same formatting available for Options > Node Name in the Static Output Processor. (CR-TX-16576) Updated and renamed the Global Coordinates and Global commands to View/Set Coordinates. The new Global Coordinates dialog box displays a list view of nodes and coordinates for all disconnected elements, and you can edit the values. (CR-TX-5232) Updated the Coordinates and Elements lists to support the new View/Set Coordinates command. The start (From) node displays in the Node column of the Coordinates list. CAESAR II User's Guide 18 What's New in CAESAR II Right-click > View/Set Coordinates displays on the Coordinates list. Disconnected element rows highlight in green in both lists. (CR-TX-24843) Extended the range for node numbers. A node number previously had a maximum value of 32,000. It now has a maximum value of 8 million. (CR-TX-1271, RI-TX-24353) Improved the efficiency of processing disconnected segments to function with the extended node number range. (CR-TX-24998) Improved the behavior of node names. The same node name now displays on all elements sharing the same node. (CR-TX-17148) Increased the maximum length of node names from 10 to 25 characters. (CR-TX-25865, RITX-17314) Increased the number of Uniform Loads from three to nine vectors. (RI-TX-24862) Added a restraint legend which allows you to visually identify and edit restraint gap values. (CR-TX-26518, CR-TX-27856) Added the Rigid Type option to the Rigids auxiliary data tab. When you define a rigid type, the software graphically displays the valve or flange rigid type in the model view. (CR-TX1633, CR-TX-8390) For the ISO-14692 2005 code, allowed editing of the Pressure SIF box on the SIFs/Tees auxiliary tab. You can now change the value in both boxes from the default value of 1.3. (CR-TX-26736) Adjusted the density for material (191) A335 P91. (CR-TX-21550) Added the ability to create multiple toolbar and command profiles. You can switch between profiles as needed and share your profile view with others. Delivered a new functional profile as the default profile. (CR-TX-8772) Changed the display of hangers and cans. For non-vertical pipe, hangers and cans now display linearly and perpendicular to the pipe. (CR-TX- 26343) Load Case Editor Added a properly formatted Microsoft Excel import file to the Static Analysis - Load Case Editor. The software also provides an example template file, LCE_Template.xltx, in the C:\\ProgramData\Intergraph CAS\CAESAR II\11.00\System\templates folder. (CR-TX15419, CR-TX-3333) Added export of an Excel .xlsx file from the Static Analysis - Load Case Editor. You can now set up and share load conditions. (CR-TX-25081) Added an Exclude option that allows you to easily exclude a selected load case from the static analysis. (CR-TX-24847, CR-TX-25082) Updated the Static Analysis - Load Case Editor for the DNVGL-ST-F101 2017 edition, including a new limit state (LMST) stress type for combined load cases, and a new Limit State Load Type field for non-combined load cases and non-LMST combined loads. The software also includes an example DNV load case template file. (CR-TX-27148) For ASME NC-3658.3 flanged joint calculations, changed the hydrotest (HYD) load cases to use the same allowable as the occasional (OCC) load cases. (CR-TX-21979) CAESAR II User's Guide 19 What's New in CAESAR II Equipment & Component Analysis Expanded the redesigned and renamed Equipment Analysis to include API 617, API 560, API 661, NEMA SM23, and HEI Standard equipment modules into the single Equipment Analysis window. (API 610 equipment was moved into the Equipment Manager in the previous release.) Changes include updates to calculations and updates to reports to meet Equipment Analysis standards. (CR-TX-3328, CR-TX-18354, CR-TX-18356, CR-TX23231, DI-TX-25818, CR-TX-26262, TR-TX-29112) Added several usability improvements to Equipment Analysis. Node Number is now optional. Most recently used files are now available. Status and warnings for the equipment input display before analysis, in the status pane, and in the output report after analysis completes. (CR-TX-24168) Added support for EN-1591 flange leakage analysis with a new EN-1591 Analysis window. The user interface follows standards and workflow similar to Equipment Analysis, including: Definition of flange, bolt, and gasket properties. Definition of loads on the Loads tab. Ability to update loads when the results of an imported and linked pipe stress analysis change. Comprehensive output results on the Output tab. (DI-TX-19946) Analysis For static analysis, clarified the usage of the wind load reduction factor for ASCE 7. You must explicitly apply this factor to the wind load component in a wind load case. (CR-TX23265) For dynamic analysis, corrected the determination of the pressure stiffening effect on bends by excluding hydro pressure. (CR-TX-18264) Isometrics Added the option to create .pdf files when you create .dwg files using Create Isometric Drawings. The software also saves .dwg drawing files and .pdf files in the same folder as the piping model. (CR-TX-16394) Updated Generate Stress Isometrics to Personal ISOGEN 2016 (10.0.0.1) and to IConfigure 2016 (06.00.00.11). (CR-TX-5279) Improved the creation of isometric drawings for models containing dummy legs. (CR-TX22366, CR-TX-26317) Improved usability of stress isometric annotations. When you select a Restraint/Hanger Types or SIF/Fitting Data input feature, the software also selects the corresponding Node Numbers feature. (CR-TX-9557) Underground Pipe Modeler Updated the Underground Pipe Modeler grid to support copy and paste of rows within the grid and between the grid and Excel. (CR-TX-5255) CAESAR II User's Guide 20 What's New in CAESAR II Output Processor Added access to the Data Export Wizard from the Static Output Processor. (CR-TX16573) Added a Maximize/Restore button to report windows for static reports. The software also saves the most recent window size and uses it when you open the next report window. (CRTX-1206) Changed standard reports to more consistently report component stresses. Created a standard Stresses report, which shows the corresponding component stress consistent with code stress instead of a generic engineering stress. Created a new Stresses (Multiple Code/Allow.) report for transportation and offshore codes showing all code stresses instead of the highest code stress. Changed the Stresses Extended report to the Stresses Extended (Legacy) report. Removed the previous Stress and Code Compliance reports. Renamed the Code Compliance Extended report to Code Compliance. (CR-TX-25768, CR-TX-26310, CR-TX-26629, CR-TS-27189) Added standard reports for the DNV 2017 piping code: DNV Components, DNV Details, and DNV Thickness Overview. (CR-TX-28080, CR-TX-28083) External Interfaces Improved Import PCF to allow you to import a large number of files. (CR-TX-23420) Added a new PCF Mapping utility to Import PCF and Advanced PCF Import (APCF). This utility allows you to customize your PCF mapping and add attributes, such as additional temperature and pressure attributes. You can create a custom mapping from your 3D or CAD design PCF attribute directly to a CAESAR II field. (CR-TX-997, RI-TX-24981, RI-TX25141) Added an interface for BOSfluids file import, using a dialog box similar to the other hydraulic module interfaces. Also added an option to directly open Dynamic Analysis after import completes. (CR-TX-20097) Updated the neutral file format so that line numbers, line color, line visibility, and bend overlay thickness now import and export. (CR-TX-4336) Improved the Data Export Wizard to allow multiple output report exports in one session. Improved defaults of the Input and Output Files window and changed the default output file format to .accdb (Microsoft Office 2007 and later Access database) to improve usability. (CR-TX-26737) The DynPlot dynamic output animation window allows you to export all time history dynamics data into a log file for use in post processing. (CR-TX-28404) CAESAR II User's Guide 21 What's New in CAESAR II Documentation/Help Converted help to a new help viewer with an improved interface and search capabilities, and changed the format of units in the help to eliminate display issues. You can use tooltips or interface labels for the current units of a field. (DI-TX-24906, DI-TX-27046, DI-TX-22964, DITX-24906) Updated thermal coefficient of expansion topics to specify the length and temperature units of the model. (CR-TX-17740) Added more details and equations to the CAESAR II Determines option of Allowable Stress Indicator for finding the pipe restrained/unrestrained status in the B31.4 code. (CRTX-22370) Revised and reorganized Tutorial B in the CAESAR II Application Guide. (DI-TX-23250) Clarified usage of the Free Measure option of Distance. The option should only be used in 2D views. (CR-TX-22845) Added a shortcut key overview. For more information, see Shortcut Keys in the CAESAR II User's Guide and the CAESAR II Quick Reference Guide. (DI-TX-24231, RI-TX-24977) Added information on editing ASCII text files. (CR-TX-24528, CR-TX-22747) Clarified descriptions of numeric calculations in delta and length fields of Classic Piping Input. (CR-TX-24463) Added descriptions for Multiple Load Case Hanger Design Options in the Hangers auxiliary panel, the Hanger Design Control Data dialog box of Classic Piping Input, and the Technical Discussions section. (DI-TX-25488, DI-TX-28115) Added a note to Type for SIFs & Tees that describes the importance of properly defining tees to avoid overly conservative SIF values. (SI-TX-27775) CAESAR II User's Guide 22 SECTION 1 Getting Started This section explains the CAESAR II basic operation, and steps you through a quick static piping analysis. The main steps required to perform a static analysis are: 1. Starting CAESAR II (page 23) 2. Create a new job (page 24) 3. Generate piping input (page 25) 4. Check for errors in the model (page 27) 5. Build load cases (page 28) 6. Run a static analysis (page 29) 7. Review static output (page 29) A complete tutorial is provided in the CAESAR II Applications Guide. In This Section Starting CAESAR II........................................................................ 23 Understanding Jobs ....................................................................... 24 Basic Operation ............................................................................. 24 Main Window ................................................................................. 29 ASCII Text File Rules .................................................................... 50 Shortcut Keys ................................................................................ 51 Starting CAESAR II 1. Click CAESAR II on the Start menu. The main CAESAR II window displays, from which you select jobs and analysis types, start analysis, and review output. 2. Click File > Set Default Data Directory. The Default Data Directory Specification dialog box displays. 3. Define the folder to save your jobs and other CAESAR II data files. The default folder is C:\ProgramData\Intergraph CAS\CAESAR II\version\Examples. 4. From the Language menu, select your language for the interface. 5. In Windows Explorer, go to C:\ProgramData\Intergraph CAS\CAESAR II\version\System. 6. Using a text editor, open Company.txt and specify your company name on the first line. This will place your company name is the header of CAESAR II calculations. CAESAR II User's Guide 23 Getting Started Understanding Jobs All CAESAR II analyses require a job name for identification purposes. All subsequent input, analysis, or output reviews reference the job specified. You create a new job by selecting File > New or by clicking New on the main toolbar. You open an existing job by selecting File > Open or by clicking Open on the main toolbar. After you have created or opened a job, the job name displays in the title bar of the main CAESAR II window. Use the commands on the Input, Analysis, and Output menus to define, analyze, and review your data. Basic Operation To help you get familiar with CAESAR II, we will step through a basic piping analysis. Topics Create a new job............................................................................ 24 Generate piping input .................................................................... 25 Check for errors in the model ........................................................ 27 Build load cases ............................................................................. 28 Run a static analysis ...................................................................... 29 Review static output....................................................................... 29 Create a new job 1. Click Start > All Programs > Intergraph ICAS > CAESAR II > CAESAR II . The CAESAR II main window displays. 2. Click File > New. The New Job Name Specification dialog box displays. 3. In the Enter the name for the NEW job file box, type MyFirstPipingModel. 4. Select the Piping Input option. 5. In the Enter the data directory box, type C:\temp\CAESAR II. You can put your job file in another folder if you want, just remember where and substitute that folder for C:\temp\CAESAR II when needed. CAESAR II User's Guide 24 Getting Started 6. Click OK. The software creates the job, and the job name displays in the main window title bar. Next, the Review Current Units dialog box displays. 7. Review the units listed in the dialog box, and then click OK. The Piping Input window displays. You can use Input > Piping to activate the Piping Input window. Generate piping input Model input generation consists of describing the piping elements and any external influences (boundary conditions or loads) acting on those elements. Two node numbers identify each pipe element end. Every pipe element also requires the specification of geometric, cross sectional, and material data. One method of data entry is the Piping Spreadsheet. You define a piping element on its own spreadsheet. Some data, when defined on a piping element, is automatically duplicated by CAESAR II to subsequent piping spreadsheets. This means that for many elements you only confirm the node numbers and type the deltadimensions. CAESAR II then automatically duplicates data from the previous element such as pipe diameter, operating temperatures, and material type. You can always type specific data to override the duplicated data in the piping spreadsheet for an element. The menus, toolbars, and accelerators offer additional commands to type auxiliary processors or use special modelers or databases. The commands and general input instructions of the piping spreadsheet are discussed in detail in Piping Input (page 110). 1. In the DX box, type 10-0 (which is 10 ft). 2. In the Diameter box, type 8 (8-in. nominal). CAESAR II automatically converts this value to the actual diameter. 3. In the Wt/Sch box, type S (standard schedule pipe wall). CAESAR II automatically converts this to wall thickness. 4. In the Temp 1 box, type 600 (degrees Fahrenheit). 5. In the Pressure 1 box, type 150 (psig). CAESAR II User's Guide 25 Getting Started 6. Double-click the Bend check box. The Bends tab displays. This adds a long radius bend at the end of the element, and adds intermediate nodes 18 and 19 at the near weld and mid-points of the bend, respectively (node 20 physically represents the far weld point of the bend). 7. Double-click the Restraint check box. The Restraint tab displays. 8. In the first Node box, type 10, and then select ANC from the first Type drop list. 9. Select A106 B from the Material drop list. This selection fills in the material parameters such as density and modulus elasticity. CAESAR II User's Guide 26 Getting Started 10. Double-click the Allowable Stress check box. The Allowable Stresses tab displays. 11. Select the B31.3 code from the Code drop list. Allowable stresses for the given material, temperature, and code display automatically. 12. In the Fluid Den 1 box, type 0.85SG (0.85 specific gravity). The software automatically converts this value to density. 13. After you finish defining the first element, you need to move to the next element. You can do this by pressing Alt-C, by clicking Continue , or by selecting Edit > Continue from the menu. Node numbers are automatically generated in the From and To boxes and data is carried forward from the previous element. 14. In the DY box, type 10-0 (10 feet). 15. Double-click the Restraint check box. 16. In the first Node box, type 30, and then select ANC from the first Type drop list. The two-element model (a well-defined configuration anchored at each end) is complete. The piping input preprocessor has an interactive graphics and a list view function to make model editing and verification easier. You can verify your model using the Graphics or List utilities, although a combination of both modes is recommended. By default, the graphics screen displays to the right of the input spreadsheet. You can click the small pin in the upper-left corner to collapse the input spreadsheet to provide maximum graphic space. Check for errors in the model When you are finished modeling, you must run File > Error Check analysis. before you can run an The two main functions of this error check are to verify your input data by checking each individual piping element for consistency and to build the execution data files used by the analysis and review processes. Errors that will prevent the analysis from running (such as a corrosion allowance greater than the wall thickness) are flagged as fatal errors and display in red text. Unusual items (such as a change of direction without a bend or intersection) are flagged as warnings and display in green text. Other informational messages that may show intermediate calculations or general notes CAESAR II User's Guide 27 Getting Started display in blue text. All messages display in the Errors and Warnings tab next to the model graphics. When you double-click an error or warning message, CAESAR II displays the spreadsheet of the associated element and highlights the element in the graphic display. You can sort error messages by clicking the column titles. Use File > Print to print the entire error report or selected sections. Use the options arrow on the Error Check icon to display only fatal errors or all errors. If there is a fatal error, you must return to the input module to make corrections. Click the Classic Piping Input tab or double-click the row number for the error message. If the error check process completes without fatal errors, a center of gravity report displays, the analysis data files are generated, and the solution phase can commence. If fatal errors do exist, the analysis data files are not generated, and the solution phase cannot begin. You must make corrections and rerun the Error Checker until successful before analysis is permitted. Build load cases After the analysis data files have been created by the error checker, you can run a static analysis. The first step of a static analysis is to define the load cases. For new jobs (there are no previous solution files available), the static analysis module recommends load cases to you based on the load types encountered in the input file. These recommended load cases are usually enough to satisfy the piping code requirements for the Sustained and Expansion load cases. If the recommended load cases are not satisfactory, you should modify them. 1. From the Piping Input window, select Edit > Edit Static Load Cases . The Static Analysis - Load Case Editor dialog box displays. 2. You can build loads two ways: Combine the load components defined in the input (weight, displacements, temperatures, and so forth) into load cases (basic cases), or Combine pre-existing load cases into new load cases (combination cases). 3. Build the basic cases by selecting one or more load components in the Loads Defined in Input list and then dragging and dropping them to the Load Cases list to the right. You can also type on any of the individual load case lines. Stress types (indicating which code equations should be used to calculate and check the stresses) are selected from the Stress Type list. Combination cases, if needed, must follow the basic cases. You can build combination cases by selecting one or more load components and dragging and dropping the basic load cases from either the Load Defined in Input primitives or from the other previous load cases (by dragging the load case number) to combine cases (or create new load cases) later in the list. You can have a maximum of 999 static load cases. For more information, see Static Analysis - Load Case Editor Dialog Box (page 595). CAESAR II User's Guide 28 Getting Started Run a static analysis After the load cases are defined, you can run the analysis. 1. Select File > Batch Run to run the actual finite element solution. The analysis creates the element stiffness matrices and load vectors and solves for displacements, forces and moments, reactions, and stresses. The analysis also performs the design and selection of spring hangers and iterative stiffness matrix modifications for nonlinear restraints. Finally, the Static Output Processor window displays. Review static output When the analysis is finished, you can review the results using the Static Output Processor window. 1. On the main CAESAR II window, select Output > Static. The Static Output Processor window displays. 2. In the Load Case Analyzed list, select one or more load cases for which to review results. 3. In the Standard Reports list, select one or more reports to review. 4. Click --> Add. 5. Select where you want to view the results: the screen, Microsoft Word or Excel, the printer, or an ASCII file. 6. Click Finish to view the reports. 7. Click Options > Graphical Output to review the analytic results in graphics mode, which can produce displaced shapes, stress distributions, and restraint actions. The actual study of the results depends on the purpose of each load case and the reason for the analysis. Usually the review checks that the system stresses are below their allowables, restraint loads are acceptable, and displacements are not excessive. Additional post processing (such as equipment, nozzle, and structural steel checks) might be required depending on the model and type of analysis. After you finish reviewing the output, return to the main window by exiting the output review module. Main Window After starting CAESAR II, the software opens the main window consisting of: 1. Quick access toolbar 2. Ribbon tabs 3. Ribbon groups and commands on each tab 4. News channel, containing release, event, and training information CAESAR II User's Guide 29 Getting Started 5. Status bar You can keep this window as small as possible to conserve screen space. Topics File Tab .......................................................................................... 30 Home Tab ...................................................................................... 35 Analysis Tab .................................................................................. 39 Output Tab ..................................................................................... 41 Interfaces Tab ................................................................................ 44 Utilities Tab .................................................................................... 44 Help Tab ........................................................................................ 47 Layout Menu .................................................................................. 49 Quick Access Toolbar .................................................................... 49 File Tab Provides commands to create, save, and manage piping and structural jobs. Topics New ................................................................................................ 31 Open .............................................................................................. 31 Recent ........................................................................................... 32 Folder Access ................................................................................ 32 Help................................................................................................ 33 About ............................................................................................. 33 Exit ................................................................................................. 34 CAESAR II User's Guide 30 Getting Started New Main window ribbon: Home > New Main window ribbon: File > New Starts a new piping or structural job. New Job Name Specification Dialog Box (page 262) Open Main window ribbon: Home > Open Main window ribbon: File > Open Opens an existing piping or structural job. Use the Open dialog box to browse to and select the job file to open. Click System to jump to the CAESAR II system folder. Click Example to jump to the CAESAR II delivered example jobs folder. You can also roll-back to a previous revision of a piping input job using the Open dialog box. CAESAR II saves the last 25 revisions. 1. Click File > Open. 2. Browse to and then select the piping input job to roll-back. 3. In the Previous Revisions list in the bottom-right corner of the Open dialog box, select the revision to rollback to. 4. Click Open. The software asks you to confirm restoring the selected backup. 5. Click Yes to restore the previous revision. CAESAR II User's Guide 31 Getting Started Recent Main window ribbon: File > Recent Allows you to select a file to open from a list of recently opened files. Folder Access Main window ribbon: File > Folder Access Provides access to commonly used software folders. Select one of the following options: System Folder (page 32) Specify Default Data Folder (page 33) Backup Folder (page 33) Examples Main window ribbon: File > Folder Access > Examples Opens the C:\ProgramData\Intergraph CAS\CAESAR II\[software version]\Examples folder. System Folder Main window ribbon: File > Folder Access > System Main window ribbon: Utilities > Tools > Open System Folder Opens the C:\ProgramData\Intergraph CAS\CAESAR II\[software version]\System folder. From this folder, you can access the configuration file, and the Style, Templates, and Translations folders. See Also Alternate CAESAR II Distributed Data Path (page 65) Configuration Editor (page 56) CAESAR II User's Guide 32 Getting Started Default Data Folder Main window ribbon: File > Folder Access > Default Data Folder Sets the default data (project) folder without selecting a specific job file. Some <aProduct> options do not require that a job be selected but must know in which folder to work. The command displays the Default Data Folder Specification dialog box. CAESAR II generated data files are written to the specified folder. Click Examples to set the default data folder to the Examples folder delivered with CAESAR II. Backup Folder Main window ribbon: File > Folder Access > Backup Opens the C:\ProgramData\Intergraph CAS\CAESAR II\[software version]\Backup folder. Help Main window ribbon: Help > Search Help Main window ribbon: File > Help Opens the software help file. You can search across all CAESAR II guides. About Main window ribbon: File > About Displays the CAESAR II version, copyright information, and the following tools: Getting Started Main window ribbon: Help > Quick Reference Guide Main window ribbon: File > About > Quick Reference Guide Displays the CAESAR II Quick Reference Guide in .pdf format. You can use the guide to learn software basics. Configuration Options Main window ribbon: Home > Setup > Configure Main window ribbon: Utilities > Tools > Configure CAESAR II User's Guide 33 Getting Started Main window ribbon: File > About > Configuration Editor Opens the Configuration Editor. You can customize language, display, and other software settings. For more information, see Configuration Editor (page 56). Check for Updates Main window ribbon: Help > Check for Updates Main window ribbon: File > About > Check for Updates Verifies whether the most current version of the software is installed. Contact Us Main window ribbon: Help > Contact Us Main window ribbon: File > About > Contact Us Opens an email to Hexagon PPM CAS technical support in your default email client. Smart Support Main window ribbon: Help > Smart Support Main window ribbon: File > About > CAESAR II Smart Support Opens the Smart Support window on the Hexagon PPM web site. You can log in to Smart Support or request a user name if you are a new user. Exit Main window ribbon: File > Exit Main window menu: File > Exit CAESAR II User's Guide 34 Getting Started Home Tab Displays the most commonly used CAESAR II commands and modules. Topics New ................................................................................................ 35 Open .............................................................................................. 35 Piping Input .................................................................................... 36 Underground Pipe Modeler ........................................................... 36 Structural Input .............................................................................. 36 Static Analysis ............................................................................... 37 Dynamic Analysis .......................................................................... 37 Static .............................................................................................. 37 Generate Stress Isometrics ........................................................... 37 Configure ....................................................................................... 37 Materials ........................................................................................ 38 FEA Translation ............................................................................. 38 Results Comparisons..................................................................... 38 Criticality Evaluation ...................................................................... 39 NozzlePRO .................................................................................... 39 New Main window ribbon: Home > New Main window ribbon: File > New Starts a new piping or structural job. New Job Name Specification Dialog Box (page 262) Open Main window ribbon: Home > Open Main window ribbon: File > Open Opens an existing piping or structural job. Use the Open dialog box to browse to and select the job file to open. Click System to jump to the CAESAR II system folder. Click Example to jump to the CAESAR II delivered example jobs folder. You can also roll-back to a previous revision of a piping input job using the Open dialog box. CAESAR II saves the last 25 revisions. 1. Click File > Open. 2. Browse to and then select the piping input job to roll-back. CAESAR II User's Guide 35 Getting Started 3. In the Previous Revisions list in the bottom-right corner of the Open dialog box, select the revision to rollback to. 4. Click Open. The software asks you to confirm restoring the selected backup. 5. Click Yes to restore the previous revision. Piping Input Main window ribbon: Home > Input > Piping Input Defines piping job parameters. For more information, see Piping Input (page 110). Underground Pipe Modeler Main window ribbon: Home > Input > Underground Pipe Modeler Converts an existing piping model to buried pipe. For more information, see Underground Pipe Modeler (page 548). Structural Input Main window ribbon: Home > Input > Structural Input Defines structural steel for the job. For more information, see Structural Steel Modeler (page 459). CAESAR II User's Guide 36 Getting Started Static Analysis Main window ribbon: Home > Analysis > Static Analysis Main window ribbon: Analysis > Piping > Static Analysis Performs static analysis of pipe or structure. The command is available after error checking the input files. For more information, see Static Analysis - Load Case Editor Dialog Box (page 595). Dynamic Analysis Main window ribbon: Home > Analysis > Dynamic Analysis Main window ribbon: Analysis > Piping > Dynamic Analysis In the Classic Piping Input window: Piping Input menu: Edit > Edit Dynamic Load Cases CAESAR II Tools toolbar: Dynamic Analysis Performs dynamic analysis of pipe or structure. The command is avail\-able after error checking the input files. For more information, see Dynamic Analysis (page 707). Static Main window ribbon: Home > Reports > Static Main window ribbon: Output > Reports > Static Displays the results of a static analysis. For more information, see Static Output Processor (page 634). Generate Stress Isometrics Main window ribbon: Home > Reports > Generate Stress Isometrics Main window ribbon: Output > Isogen > Generate Stress Isometrics Starts CAESAR II Isometrics. For more information, see Generate Stress Isometrics (page 834). CAESAR II User's Guide 37 Getting Started Configure Main window ribbon: Home > Setup > Configure Main window ribbon: Utilities > Tools > Configure Main window ribbon: File > About > Configuration Editor Specifies computer-specific and model-specific properties. For more information, see Configuration Editor (page 56). CAESAR II saves properties in the CAESAR.cfg configuration file. When you open the software, it searches for this configuration file, first in the data folder, then in the system folder. If the configuration file is not found in either location, the software displays an error and exits. Materials Main window ribbon: Home > Setup > Materials Main window ribbon: Utilities > Tools > Materials Edits or adds material to the CAESAR II material database. For more information, see Material Database (page 1157). FEA Translation Main window ribbon: Home > FEA Tools > FEA Translation Opens the model in the CAESAR II FEA Translator. The translator incorporates finite element analysis into your pipe stress analysis. You can calculate and apply more relevant FEA-based SIFs and flexibilities (k factors) for branch connections. For more information on using FEA tools to perform finite element analysis, see the FEATools User Manual. Results Comparisons Main window ribbon: Home > FEA Tools > Results Comparisons Opens the model in the CAESAR II Comparison Tool. This utility compares output results from multiple analyses, including values for displacements, forces and moments, restraint forces, and restraint moments. For more information on using FEA tools to perform finite element analysis, see the FEATools User Manual. CAESAR II User's Guide 38 Getting Started Criticality Evaluation Main window ribbon: Home > FEA Tools > Criticality Evaluation Opens the model in the Piping System Criticality Evaluator. This utility analyzes system data, such as the number of pressure cycles, system D/T ratio, operating temperatures or pressures, and thermal conditions, and alerts you to areas of risk in the model. For more information on using FEA tools to perform finite element analysis, see the FEATools User Manual. NozzlePRO Main window ribbon: Home > FEA Tools > NozzlePRO Opens the model in NozzlePRO, which is a single-component analysis tool for piping and pressure vessels. You can analyze individual nozzles, clips, lugs, saddles or other branch connections. For more information on using NozzlePRO, see the FEATools User Manual. Analysis Tab Displays analysis modules for piping and components. Topics Static Analysis ............................................................................... 39 Dynamic Analysis .......................................................................... 40 SIFs @ Intersections ..................................................................... 40 SIFs @ Bends................................................................................ 40 WRC 107(537)/297/PD5500 .......................................................... 40 Equipment Analysis ....................................................................... 40 EN-1591 Flanges ........................................................................... 41 ASME/ANSI Flanges ..................................................................... 41 B31.G ............................................................................................. 41 Expansion Joint Rating .................................................................. 41 AISC .............................................................................................. 41 Static Analysis Main window ribbon: Home > Analysis > Static Analysis Main window ribbon: Analysis > Piping > Static Analysis Performs static analysis of pipe or structure. The command is available after error checking the input files. For more information, see Static Analysis - Load Case Editor Dialog Box (page 595). CAESAR II User's Guide 39 Getting Started Dynamic Analysis Main window ribbon: Home > Analysis > Dynamic Analysis Main window ribbon: Analysis > Piping > Dynamic Analysis In the Classic Piping Input window: Piping Input menu: Edit > Edit Dynamic Load Cases CAESAR II Tools toolbar: Dynamic Analysis Performs dynamic analysis of pipe or structure. The command is avail\-able after error checking the input files. For more information, see Dynamic Analysis (page 707). SIFs @ Intersections Main window ribbon: Analysis > SIFs > SIFs @ Intersections Calculates stress intensification factors at tee intersections. For more information, see Intersection Stress Intensification Factors (page 857). SIFs @ Bends Main window ribbon: Analysis > SIFs > SIFs @ Bends Calculates stress intensification factors at bends. For more information, see Bend Stress Intensification Factors (page 864). WRC 107(537)/297/PD5500 Main window ribbon: Analysis > Components/Equipment > WRC 107(537)/297/PD5500 Calculates stresses in vessels due to attached piping. For more information, see WRC Bulletin 107(537) (page 872). Equipment Analysis Main window ribbon: Analysis > Components/Equipment > Equipment Analysis Provides a common interface for evaluating piping loads on centrifugal pumps, centrifugal compressors, heaters, steam turbines, air-cooled heat exchangers, and feedwater heaters. For more information, see Equipment Analysis (page 906). CAESAR II User's Guide 40 Getting Started EN-1591 Flanges Main window ribbon: Analysis > Components/Equipment > EN-1591 Flanges Opens the Component Manager window for evaluating piping loads on EN-1591 gasketed circular flange connections. For more information, see EN-1591 Flanges (page 937). ASME/ANSI Flanges Main window ribbon: Analysis > Components/Equipment > ASME/ANSI Flanges Performs ASME and ANSI flange stress and leakage calculations. For more information, see Flange Leakage/Stress Calculations (page 969). B31.G Main window ribbon: Analysis > Components/Equipment > B31.G Estimates pipeline remaining life. For more information, see Pipeline Remaining Strength Calculations (B31G) (page 992). Expansion Joint Rating Main window ribbon: Analysis > Components/Equipment > Expansion Joint Rating Evaluates expansion joints using EJMA equations. For more information, see Expansion Joint Rating (page 997). AISC Main window ribbon: Analysis > Steel > AISC Performs an AISC code check on structural steel elements. For more information, see Structural Steel Checks - AISC (page 1001). CAESAR II User's Guide 41 Getting Started Output Tab Provides commands for output of piping or structural calculations. Topics Static .............................................................................................. 42 Harmonic ....................................................................................... 42 Spectrum/Modal............................................................................. 42 Time History................................................................................... 42 Static Animation ............................................................................. 43 Harmonic Animation ...................................................................... 43 Mode Shapes Animation ............................................................... 43 Time History Animation.................................................................. 43 Generate Stress Isometrics ........................................................... 43 I-Configure ..................................................................................... 44 Static Main window ribbon: Home > Reports > Static Main window ribbon: Output > Reports > Static Displays the results of a static analysis. For more information, see Static Output Processor (page 634). Harmonic Main window ribbon: Output > Reports > Harmonic Displays harmonic loading results. For more information, see Dynamic Output Window (page 816). Spectrum/Modal Main window ribbon: Output > Reports > Spectrum/Modal Displays natural frequency/mode shape calculations or uniform/force spectrum loading results. For more information, see Dynamic Output Window (page 816). Time History Main window ribbon: Output > Reports > Time History Displays time history load simulation results. For more information, see Dynamic Output Window (page 816). CAESAR II User's Guide 42 Getting Started Static Animation Main window ribbon: Output > Animations > Static Static Output Processor menu: Options > View Animation Standard toolbar: View Animation Shortcut key: ALT+M - Motion Displays animated graphic simulations of static analysis results. For more information, see View Animation (page 681). Harmonic Animation Main window ribbon: Output > Animations > Harmonic Displays animated graphic simulations of harmonic loading results. For more information, see DynPlot Window (Dynamic Output Animation) (page 830). Mode Shapes Animation Main window ribbon: Output > Animations > Mode Shapes Displays animated graphic simulations of natural frequency/mode shape calculations or uniform/force spectrum loading results. For more information, see DynPlot Window (Dynamic Output Animation) (page 830). Time History Animation Main window ribbon: Output > Animations > Time History Displays animated graphic simulations of time history load simulation results. For more information, see DynPlot Window (Dynamic Output Animation) (page 830). Generate Stress Isometrics Main window ribbon: Home > Reports > Generate Stress Isometrics Main window ribbon: Output > Isogen > Generate Stress Isometrics Starts CAESAR II Isometrics. For more information, see Generate Stress Isometrics (page 834). CAESAR II User's Guide 43 Getting Started I-Configure Main window ribbon: Output > Isogen > I-Configure Starts Alias I-Configure. Interfaces Tab Main window ribbon: Interfaces tab Displays the interfaces to and from third party software (both CAD and analytical). For more information, see External Interfaces (page 1177). Utilities Tab Provides miscellaneous support and troubleshooting utilities. Topics Configure ....................................................................................... 44 Materials ........................................................................................ 45 Accounting ..................................................................................... 45 Change Model Units ...................................................................... 45 Calculator ....................................................................................... 45 Create/Review Units ...................................................................... 45 Multi-job Analysis ........................................................................... 45 System Folder ................................................................................ 46 CRC Check .................................................................................... 46 Build Version .................................................................................. 46 Error Review .................................................................................. 47 QA Test .......................................................................................... 47 Configure Main window ribbon: Home > Setup > Configure Main window ribbon: Utilities > Tools > Configure Main window ribbon: File > About > Configuration Editor Specifies computer-specific and model-specific properties. For more information, see Configuration Editor (page 56). CAESAR II saves properties in the CAESAR.cfg configuration file. When you open the software, it searches for this configuration file, first in the data folder, then in the system folder. If the configuration file is not found in either location, the software displays an error and exits. CAESAR II User's Guide 44 Getting Started Materials Main window ribbon: Home > Setup > Materials Main window ribbon: Utilities > Tools > Materials Edits or adds material to the CAESAR II material database. For more information, see Material Database (page 1157). Accounting Main window ribbon: Utilities > Tools > Accounting Activates or customizes job accounting or generates accounting reports. For more information, see Accounting (page 1166). Change Model Units Main window ribbon: Utilities > Tools > Change Model Units Converts an existing input file to a new set of units. For more information, see Change Model Units (page 1174). Calculator Main window ribbon: Utilities > Tools > Calculator Launches an on-screen calculator. Create/Review Units Main window ribbon: Utilities > Tools > Create/Review Units Creates custom sets of units or lets you review the units configuration. For more information, see Create/Review Units (page 1171). Multi-job Analysis Main window ribbon: Utilities > Tools > Multi-job Analysis Enables the user to run a stream of jobs without operator intervention. For more information, see Batch Stream Processing (page 1174). CAESAR II User's Guide 45 Getting Started System Folder Main window ribbon: File > Folder Access > System Main window ribbon: Utilities > Tools > Open System Folder Opens the C:\ProgramData\Intergraph CAS\CAESAR II\[software version]\System folder. From this folder, you can access the configuration file, and the Style, Templates, and Translations folders. See Also Alternate CAESAR II Distributed Data Path (page 65) Configuration Editor (page 56) CRC Check Main window ribbon: Utilities > Diagnostics > CRC Check Assesses whether the version of CAESAR II you are running matches the originally installed files. Run the Cyclic Redundancy Check (CRC) to identify if any files are corrupted. When you click CRC Check in Utilities > Diagnostics, the software opens the CRCCHK File Verification dialog box and begins scanning all CAESAR II files. When the scan completes, the CRC Status column indicates if there were any files that did not match the originally installed software files, and the File Name column shows the file path. In addition, the scan results show how many files were read and how many errors the software detected. The following issues can contribute to a CRC Check failure. The distribution DVD is corrupted. Contact Hexagon CAS Support for a new DVD. The wrong files were installed (for example a service pack was installed for the wrong version of the software). A virus has infected the file. Use virus-detecting software to correct this issue. You received a new file from Hexagon CAS. The CRC value is expected to be different in this circumstance, and it is not a problem. Build Version Main window ribbon: Utilities > Diagnostics > Build Version Scans all EXE, DLL, and COM files for the ID Version information. The software defines ID Version information for these files to indicate version and build details for the file. The software also displays additional information about the file, such as the name, file size, build number, operating system, and date and time of the file. For more specifics on the ID Version file information, click Details at the bottom of the dialog box. CAESAR II User's Guide 46 Getting Started Error Review Main window ribbon: Utilities > Diagnostics > Error Review Provides a search dialog for error codes. When you select Error Review, the software opens the Additional Error Information dialog box. Type the error number returned by the software during analysis, and click OK. The software displays additional details about the error message and any resolution steps. For general information on error handling in the CAESAR II software, see CAESAR II Error Processing (page 1175). QA Test Main window ribbon: Utilities > Diagnostics > QA Test Compares output file information between a new version of the software and the previously verified version. You can use the QATEST software to verify the output generated by a specific version of CAESAR II. For more information on the fields compared, click QA Test and then click the CAESAR II icon in the upper-left corner of the dialog box, and select QATEST Information. Help Tab Provides commands to access product information and online support. Product Reference Search Help Main window ribbon: Help > Search Help Main window ribbon: File > Help Opens the search field of the software help file. You can search across all CAESAR II guides User's Guide Main window ribbon: Help > User's Guide Displays the CAESAR II User's Guide in .pdf format. Quick Reference Guide Main window ribbon: Help > Quick Reference Guide Main window ribbon: File > About > Quick Reference Guide Displays the CAESAR II Quick Reference Guide in .pdf format. CAESAR II User's Guide 47 Getting Started Applications Guide Main window ribbon: Help > Applications Guide Displays the CAESAR II Applications Guide in .pdf format. What's New Main window ribbon: Help > What's New Displays the CAESAR II ReadMe in .pdf format. The file provides information such as new features, fixes, system requirements, and version compatibility for the software release. QA Certificate Main window ribbon: Help > QA Certificate Displays the quality assurance certificate for the software in .pdf format. Tip of the Day Main window ribbon: Help > Tip of the Day Displays the Tip of the Day window. In addition to commands on the Help tab, CAESAR II help is context-sensitive. You can access on-screen help by clicking ? (when available) or pressing F1 when the cursor is in an input field. The help then displays the applicable topic. Online Support Product Notifications Main window ribbon: Help > Product Notifications Opens the product registration window on the Hexagon PPM CAS web site. Registration allows you to receive up-to-date product information. Check for Updates Main window ribbon: Help > Check for Updates Main window ribbon: File > About > Check for Updates Verifies whether the most current version of the software is installed. CAESAR II User's Guide 48 Getting Started Contact Us Main window ribbon: Help > Contact Us Main window ribbon: File > About > Contact Us Opens an email to Hexagon PPM CAS technical support in your default email client. Smart Support Main window ribbon: Help > Smart Support Main window ribbon: File > About > CAESAR II Smart Support Opens the Smart Support window on the Hexagon PPM web site. You can log in to Smart Support or request a user name if you are a new user. Layout Menu The Layout menu, located on the right side of the main window ribbon, provides options for changing the look of the CAESAR II user interface. Theme Main window ribbon: Layout > Theme Defines the color theme of the software interface. Select a theme from the list, such as Light or Dark. Light is default selection. Language Main window ribbon: Layout > Language Defines the language of the software interface. Select a language from the list, such as English, Chinese, or Japanese. English is the default selection. Icon Size Main window ribbon: Layout > Icon Size Defines the icon sizes in the main window ribbons and the Piping Input toolbars. Select Small, Medium, or Large. Medium is the default selection. Reset to Default Layout Main window ribbon: Layout > Reset to Default Layout Restores all window layouts to the default positions, resets all toolbar customizations to their default states, and resets the video driver to OpenGL. CAESAR II User's Guide 49 Getting Started Quick Access Toolbar Provides access to frequently-used commands on the main window. You can customize the toolbar by right-clicking a command icon on the ribbon or the toolbar. Add to Quick Access Toolbar Adds a command on the ribbon to the Quick Access toolbar. This option is only available when you right-click a command icon on the ribbon. Remove from Quick Access Toolbar Removes a command on the Quick Access toolbar. This option is only available when you right-click a command icon on the toolbar. Show Quick Access Toolbar Below the Ribbon Moves the Quick Access toolbar from above the ribbon to below the ribbon. Show Quick Access Toolbar Above the Ribbon Moves the Quick Access toolbar from below the ribbon to above the ribbon. Minimize the Ribbon Hides the ribbon. The Quick Access toolbar still displays. ASCII Text File Rules You can use text files in multiple locations in CAESAR II for importing data. You must follow ASCII text standards to create an ASCII-compliant file that the software can successfully read. Do not use special characters. Do not use TAB because it is a special character. Instead, use SPACE multiple times. Use a decimal point with all numeric values. Numeric values are real, floating-point values. Use exponential notation when necessary. Neatly arrange columns of data using spaces. This is not required for ASCII text, but makes the data readable. The software ignores the extra spaces during import. To add comments, start a line with *. CAESAR II supports importing the following text files: Piping component (.pcf). For more information, see Import PCF (page 1287). Displacements (.disp). For more information, see Import/Export Displacements from File (page 429). Fatigue analysis (.fat). For more information, see Fatigue Analysis of Piping Systems (page 1067) and Creating a .fat File (page 1075). Spectrum data. For more information, see Enter/Edit Spectrum Data (page 789). CADWorx valve and flange database (.vhd). For more information, see Valve Flange Database (page 283). Structural steel (.str). For more information, see Structural Steel Modeler (page 459) and Structural Steel Example #2 (page 475). CAESAR II User's Guide 50 Getting Started Fiberglass reinforced pipe property data. For more information, see FRP Property Data File (page 73). CAESAR II Neutral File (page 1177) (.cii). CAESAR II Data Matrix (page 1201). Piping external interface (.frc). For more information, see AFT IMPULSE (page 1241), PIPENET (page 1242), LIQT (page 1244), and FlowMaster (page 1251). Pipeplus external interface (.pnf). For more information, see Pipeplus (page 1248). Print format (.inp). For more information, see Structural Steel Modeler (page 459). Shortcut Keys The following shortcut keys are available in the software. Key Command File Commands CTRL+N New (page 262) CTRL+O Open (page 263) CTRL+S Save (page 264) CTRL+E Error Check (page 264) CTRL+R Batch Run (page 265) CTRL+P Print (page 266) Edit Commands CTRL+X Cut (page 268) CTRL+C Copy (page 268) CTRL+V Paste (page 268) ALT+C Continue (page 268) CTRL+I Insert Element (page 269) CTRL+D Delete Element (page 269) CTRL+F Find Node (page 269) CTRL+G View/Set Coordinates (page 270) CAESAR II User's Guide 51 Getting Started Key CTRL+M Command Distance (page 272) PAGE DOWN Next Element (page 277) PAGE UP Previous Element (page 277) CTRL+PAGE DOWN Alternate Next Element (page 277) (Only displays data that changed from the original element) CTRL+PAGE UP Alternate Previous Element (page 277) (Only displays data that changed from the original element) CTRL+HOME First Element (page 277) CTRL+END Last Element (page 277) CTRL+Z Undo (page 278) CTRL+Y Redo (page 278) Model Commands CTRL+B Model Menu (page 279) CTRL+SHIFT+V Valve Flange Database (page 283) CTRL+J Expansion Joint (page 287) CTRL+T Title (page 295) CTRL+H Hanger Design Control Data (page 295) Options Commands (Graphic modules only) CTRL+ALT+U Range (page 391) CTRL+ALT+R Restraints (page 392) CTRL+ALT+A Anchors (page 392) CTRL+SHIFT+D Displacements (page 393) CTRL+ALT+H Hangers (page 395) CTRL+ALT+F Forces (page 398) CAESAR II User's Guide 52 Getting Started Key Command ALT+SHIFT+P Axis (on page 399) CTRL+ALT+N Node Numbers (page 400) ALT+SHIFT+L Length (page 402) ALT+SHIFT+T Tees (page 402) CTRL+ALT+D Diameters (page 403) CTRL+ALT+W Wall Thickness (page 403) CTRL+ALT+M Materials (page 403) ALT+SHIFT+I Insulation Thickness (page 405) CTRL+1 Temperatures (page 406) CTRL+2 Temperatures (page 406) CTRL+3 Temperatures (page 406) CTRL+4 Temperatures (page 406) CTRL+5 Temperatures (page 406) CTRL+6 Temperatures (page 406) CTRL+7 Temperatures (page 406) CTRL+8 Temperatures (page 406) CTRL+9 Temperatures (page 406) View Commands (Graphic modules only) ALT+F9 Reset (page 425) ALT+Z Front View (page 425) (X-Y plane) ALT+SHIFT+Z Back View (page 426) (Y-X plane) CAESAR II User's Guide 53 Getting Started Key Command ALT+Y Top View (page 426) (X-Z plane) ALT+SHIFT+Y Bottom View (page 426) (Z-X plane) ALT+SHIFT+X Left-side View (page 426) (Y-Z plane) ALT+X Right-side View (page 426) (Z-Y plane) F10 Southeast ISO View (page 427) Miscellaneous Commands F2 Jump to Node Numbers (page 112) F3 Jump to Deltas (page 114) F5 Jump to Operating Conditions (page 126) F6 Jump to Materials (page 218) You cannot jump to another field when Materials is selected. F7 Jump to Elastic Properties (page 254) F8 Jump to Densities (page 256) F9 Jump to Line Number (page 261) You cannot jump to another field when Line Number is selected. ALT+1 Node Numbers (page 112) ALT+2 Deltas (page 114) ALT+3 Pipe Sizes (page 121) ALT+4 Operating Conditions (page 126) ALT+5 Materials (page 218) ALT+6 Elastic Properties (page 254) ALT+7 Densities (page 256) ALT+8 Aux Tools Toolbar (page 419) CAESAR II User's Guide 54 Getting Started Key Command ALT+M View Animation (page 681) (Animation view only) CAESAR II User's Guide 55 SECTION 2 Configuration Editor Main window ribbon: Home > Setup > Configure Main window ribbon: Utilities > Tools > Configure Main window ribbon: File > About > Configuration Editor Specifies configuration options for CAESAR II and saves the options to the CAESAR.cfg file. Displays the Configuration Editor dialog box. Figure 1: Computation Control Configuration Settings The CAESAR.cfg configuration file contains instructions that dictate how the software operates on your computer and how it performs an analysis. Each time that you open the software, it searches for this configuration file in the current data directory and uses it to perform the analysis. If the configuration file is not found in the current data directory, the software then searches the installation folder. If the configuration file is not found in either location, a fatal error is generated and CAESAR II exits. The CAESAR.cfg file may vary from computer to computer, and many of the configuration spreadsheet values modify the analysis. To produce identical results between computers, use the same configuration file. Make a copy of the setup file to be archived with CAESAR II User's Guide 56 Configuration Editor input and output data so that identical reruns can be made. The units file, if it is modified, must also be identical if the same results are to be produced. View the current CAESAR.cfg file 1. To display the CAESAR.cfg file, click Tools > Configure/Setup . The CAESAR II Configuration Editor window displays. The attributes for Computational Control display. In the left-hand pane, the configuration spreadsheets categories display. In the right-hand pane, the configuration spreadsheet values for that category display. The Data Directory displays the path where the current configuration file is stored. 2. Click the title in the Categories pane to navigate to the appropriate configuration spreadsheets. 3. Click the X in the right-hand corner to exit. Create a new CAESAR.cfg file 1. Click Tools > Configure/Setup to display the CAESAR.cfg file. The CAESAR II Configuration Editor window displays. The attributes for Computational Control display. 2. Click Save and Exit located in the top-left corner of the Configuration Editor window. Change the current CAESAR.cfg file for this computer 1. To display the CAESAR.cfg file, click Tools > Configure/Setup . The CAESAR II Configuration Editor window displays. The attributes for Computational Control display. 2. Click the description to change a value for a configuration attribute, A drop-down menu which contains the possible values for the attribute displays. 3. Select a new value. The new value displays in bold text. 4. Continue changing values until you are finished. 5. Click Save and Exit located in the top-left corner of the Configuration Editor window. Reset the current CAESAR.cfg file to the default settings Click Alt D to reset an individual field value in the current configuration file to its default value. Click Reset All -> Set Current Defaults to reset all the values for the current configuration file to the default values. 1. Click Tools > Configure/Setup to display the CAESAR.cfg file. The CAESAR II Configuration Editor window displays. The attributes for Computational Control display. CAESAR II User's Guide 57 Configuration Editor 2. Click the Reset All drop-down menu. The various default file options display. 3. Select a default file. The values in left-hand pane change to the default values. Values change to normal text from bold text. 4. Save the changes. The following sections explain each of the CAESAR II configuration file Category options. In This Section Computational Control ................................................................... 58 Database Definitions...................................................................... 65 FRP Pipe Properties ...................................................................... 71 Geometry Directives ...................................................................... 74 Graphic Settings ............................................................................ 77 Miscellaneous Options................................................................... 92 SIFs and Stresses ......................................................................... 96 Set/Change Password ................................................................... 108 Computational Control The Computational Control category provides access to the following groups of configuration settings: Convergence Tolerances (page 58) Input Spreadsheet Defaults (page 61) Miscellaneous (page 63) Convergence Tolerances Topics Decomposition Singularity Tolerance ............................................ 59 Friction Angle Variation.................................................................. 59 Friction Normal Force Variation ..................................................... 59 Friction Slide Multiplier................................................................... 59 Friction Stiffness ............................................................................ 60 Rod Increment (Degrees) .............................................................. 60 Rod Tolerance (Degrees) .............................................................. 60 CAESAR II User's Guide 58 Configuration Editor Decomposition Singularity Tolerance Defines the value used by the software to check the ratio of off-diagonal to on-diagonal coefficients in the row. The default value is 1.0 e+10. If this ratio is greater than the decomposition singularity tolerance, then a numerical error may occur. This problem does not have to be associated with a system singularity. This condition can exist when very small, and/or long pipes are connected to very short, and/or large pipes. These solutions have several general characteristics: When computer precision errors of this type occur, they are very local in nature. They typically affect only a single element or very small part of the model and are readily noticeable upon inspection. The 1E10 limit can be increased to 1E11 or 1E12 and still provide a reasonable check on solution accuracy. Any solution computed after increasing the limit should always be checked closely for reasonableness. At 1E11 or 1E12, the number of significant figures in the local solution is reduced to two or three. Although the 1E10 limit can be increased to 1E20 or 1E30 to get the job to run, it is important to remember that the possibility for a locally errant solution exists when stiffness ratios get this high. Solutions should be carefully checked. Friction Angle Variation Specifies the friction sliding angle variation. The default value is 15-degrees. This parameter had more significance in software versions prior to 2.1. It is currently only used in the first iteration when a restraint goes from the non-sliding to sliding state. All subsequent iterations compensate for the angle variation automatically. Friction Normal Force Variation Defines the amount of variation in the normal force that is permitted before an adjustment is made in the sliding friction force. The default value is 0.15, or 15 percent. Normally, you should not adjust this value. Friction Slide Multiplier Specifies the internal friction sliding force multiplier. You should never adjust this value unless you are instructed to do so by Hexagon CAS Support. CAESAR II User's Guide 59 Configuration Editor Friction Stiffness Specifies the friction restraint stiffness. The default value for the friction restraint stiffness is 1.0E+06 lb/in. Typical units (depending on your unit system): lb/in N/mm N/m N/cm If the structural load normal to a friction restraint is less than the restraint load multiplied by the coefficient of friction, the pipe will not move at this support – this restraint node is "non-sliding." To model the non-sliding state, stiffnesses are inserted in the two directions perpendicular to the restraint's line of action to oppose any sliding motion. Nonlinear convergence problems may be alleviated by reducing the friction restraint stiffness. Lower friction stiffness will more readily distribute friction loads throughout the system and allow nonlinear convergence. However, this lower stiffness affects the accuracy of the results. Lower stiffness values permit more "non-sliding" movement but given the indeterminate nature of the friction problem in general, this error may not be crucial. Rod Increment (Degrees) Specifies the maximum amount of angular change that any one support can experience between iterations. For difficult-to-converge problems, values of 0.1 have proven effective. When small values are used, you should be prepared for many iterations. The total number of iterations can be estimated from the following: Estimate number of Iterations = 1.5(x)/(r)/(Rod Increment) Where: x = maximum horizontal displacement at any one rod r = rod length at that support Rod Tolerance (Degrees) Specifies the angular plus-or-minus permitted convergence error. Unless the change from iteration n to iteration n+1 is less than this value, the rod will not converge. The default value is 1.0 degree. For systems subject to large horizontal displacements, values of 5.0 degrees for convergence tolerances have been used successfully. CAESAR II User's Guide 60 Configuration Editor Input Spreadsheet Defaults Topics Alpha Tolerance ............................................................................. 61 Coefficient of Friction (Mu)............................................................. 61 Default Rotational Restraint Stiffness ............................................ 61 Default Translational Restraint Stiffness ....................................... 61 Hanger Default Restraint Stiffness ................................................ 62 Minimum Wall Mill Tolerance (%) .................................................. 62 New Job Ambient Temperature ..................................................... 62 New Job Bourdon Pressure ........................................................... 63 Alpha Tolerance Indicates the breakpoint at which the software decides that the entry in the Temp fields on the input spreadsheet is a thermal strain (linear thermal expansion) or a temperature. The default value is 0.05. Any entry in the Temp fields whose absolute magnitude is less than 0.05 is taken to be a thermal strain in terms of inches per inch or mm per mm (unitless). Coefficient of Friction (Mu) Specifies the value that the software applies by default as the coefficient of friction to all translational restraints. If you type 0, which is the default value, the software does not apply any friction. Default Rotational Restraint Stiffness Defines the value used for non-specified rotational restraint stiffnesses. Typical units (depending on your unit system): in•lb/deg N•m/deg The software uses a default value of 1.0E+12 in•lb/deg or 0.112980E+12 N•m/deg. Default Translational Restraint Stiffness Defines the value used for non-specified translational restraint stiffnesses. Typical units (depending on your unit system): lb/in N/mm N/m N/cm The software uses a default value of 1.0E+12 lb/in or 0.175120E+12 N/mm. CAESAR II User's Guide 61 Configuration Editor Hanger Default Restraint Stiffness Defines the value used for computing the hanger restrained weight loads. Typical units (depending on your unit system): lb/in N/mm N/m N/cm Where hangers are adjacent to other supports or are themselves very close, such as where there are two hangers on either side of a trunnion support, the hanger design algorithm may generate poorly distributed hot hanger loads in the vicinity of the close hangers. Using a more flexible support for computing the hanger restrained weight loads often allows the design algorithm to more effectively distribute the system’s weight. A typical entry is 50,000 lbs/in. The default value is 1.0E+12 lb/in or 0.175120E+12 N/mm. Minimum Wall Mill Tolerance (%) Specifies the default percentage of wall thickness allowed for mill and other mechanical tolerances. For most piping codes, this value is only used during the minimum wall thickness computation. Mill tolerance is usually not considered in the flexibility analysis. The default value is 12.5, corresponding to a 12.5% tolerance. To eliminate mill tolerance consideration, set Minimum Wall Mill Tolerance (%) to 0.0. New Job Ambient Temperature Represents the installed, or zero expansion, strain state. Typical units (depending on your unit system): ºF ºC The default ambient temperature for all elements in the system is 70ºF or 21ºC. This value is only used to initialize the ambient temperature input field for new jobs. Changing this configuration value will not affect existing jobs. To change the ambient temperature for an existing job, use the Ambient Temperature (page 355) field in the Piping Input Special Execution Parameters dialog box. CAESAR II User's Guide 62 Configuration Editor New Job Bourdon Pressure Specifies the type of Bourdon pressure effect used. The Bourdon effect causes straight pipe to elongate and bends to open translationally along a line connecting the curvature end points. If the Bourdon effect is disabled, there will be no global displacements due to pressure. None - Disables the Bourdon effect. There will be no global displacements due to pressure. Trans Only - Includes only translation effects (Bourdon Pressure Option #1). Trans + Rot - Includes translational and rotational effects on bends. This option may apply for bends that are formed or rolled from straight pipe, where the bend-cross section will be slightly oval due to the bending process. (Bourdon Pressure Option #2) For straight pipe, Bourdon Pressure Option #1 is the same as Bourdon Pressure Option #2. For elbows, Bourdon Pressure Option #1 should apply for forged and welded fittings where the bend cross-section can be considered essentially circular. The Bourdon effect (Trans only) is always considered when FRP pipe is used, regardless of the actual setting of the Bourdon flag. Miscellaneous Topics Bend Axial Shape .......................................................................... 63 Ignore Spring Hanger Stiffness ..................................................... 63 Include Insulation in Hydrotest ...................................................... 64 Include Spring Stiffness in Hanger OPE Travel Cases ................. 64 Incore Numerical Check ................................................................ 64 Missing Mass ZPA ......................................................................... 64 Use Pressure Stiffening on Bends ................................................. 64 WRC-107 Interpolation Method ..................................................... 64 WRC-107(537) Version ................................................................. 65 Bend Axial Shape Controls whether the displacement mode is ignored. For bends 45-degrees or smaller, a major contributor to deformation can be the axial displacement of the short-arched pipe. With the axial shape function disabled, this displacement mode is ignored, and the bend will be stiffer. Ignore Spring Hanger Stiffness Indicates whether the software uses the stiffness of spring hangers in the analysis. The default setting is False, meaning that the software does not ignore the stiffness of spring hangers. Setting this option to True is consistent with hand computation methods of spring hanger design, which ignores the effects of the springs. You should not change this value. CAESAR II User's Guide 63 Configuration Editor Include Insulation in Hydrotest Controls whether the weight of any insulation and cladding will be considered in the hydrotest case. To ignore the insulation and cladding in the hydrotest case, select False (the default setting). To include the weight of insulation and cladding in the hydrotest case, select True. For WW and WNC loads, the software includes insulation weight except when you set the load case Stress Type (page 601) to HYD in the Load Case Editor and you set Include Insulation in Hydrotest to False. Include Spring Stiffness in Hanger OPE Travel Cases Controls how the software handles spring hangers. If you select True, the software places the designed spring stiffness into the Hanger Operating Travel Case and iterates until the system balances. This iteration scheme therefore considers the effect of the spring hanger stiffness on the thermal growth of the system (vertical travel of the spring). If this option is used, it is very important that the hanger load in the cold case (in the physical system) be adjusted to match the reported hanger cold load. If you select False, spring hangers are designed the traditional way. Incore Numerical Check Enables the incore solution module to test the solution stability for the current model and loadings. This option, if selected, adds the solution of an extra load case to the analysis. Missing Mass ZPA Indicates which spectrum value CAESAR II uses. If you select Extracted (the default setting), the software will use the spectrum value at the last "extracted" mode. Changing this value to Spectrum instructs CAESAR II to use the last spectrum value as the ZPA for the missing mass computations. Use Pressure Stiffening on Bends Controls whether CAESAR II includes pressure stiffening effects in those codes that do not explicitly require its use. In these cases, pressure stiffening effects will apply to all bends, elbows, and both miter types. In all cases, the pressure used is the maximum of all pressures defined for the element. Pressure stiffening effects are defined in Appendix D of B31.1 and B31.3. When set to Default, the software considers the pressure stiffening of bends according to the active piping code. WRC-107 Interpolation Method Specifies the interpolation method used by the software. The curves in WRC Bulletin 107 cover typical applications of nozzles in vessels or piping; however, should any of the interpolation parameters, such as U, Beta, and so forth, fall outside the limits of the available curves, then CAESAR II uses the last curve value in the appropriate WRC table. CAESAR II User's Guide 64 Configuration Editor WRC-107(537) Version Sets the version of the WRC-107(537) bulletin used in the computations. Valid options are: Aug'65 - August 1965 Mar'79 - March 1979 March '79 1B1/2B1 - March 1979 with the 1B1-1 and 2B-1 off axis curves. This is the default setting. In 2010, WRC Bulletin 537 was released. According to the foreword of WRC Bulletin 537, "WRC 537 provides exactly the same content in a more useful and clearer format. It is not an update or a revision of 107." CAESAR II uses the graphs from Bulletin 107. Bulletin 537 simply provides equations in place of the curves found in Bulletin 107. Database Definitions The Database Definitions category provides access to the following groups of configuration settings: Databases (page 65) ODBC Settings (page 70) Databases Topics Alternate CAESAR II Distributed Data Path .................................. 65 Default Spring Hanger Table ......................................................... 66 Expansion Joints ............................................................................ 67 Load Case Template ..................................................................... 67 Piping Size Specification ............................................................... 68 Structural Database ....................................................................... 68 Units File Name ............................................................................. 68 User Material Database Filename ................................................. 69 Valve/Flange Files Location........................................................... 69 Valves and Flanges ....................................................................... 70 Alternate CAESAR II Distributed Data Path Specifies which system folder CAESAR II users to run the software. Select a folder in the list. Because the software writes the configuration file (CAESAR.cfg) to the local data folder, you can configure different data folders to reference different system folders. All system folders contain formatting files, units files, text files, and other user-configurable data files. Some of these formatting files are language or code-specific. Therefore, you may want to switch between system folders depending on the current job. CAESAR II User's Guide 65 Configuration Editor Use Multiple System Folders in the Same Location You can create multiple system folders in the same location to provide different options for different projects. System folder names must use the following naming convention: SYSTEM.xxx, where .xxx, is a three-character suffix identifying the folder. When you follow the required naming convention, you can create as many system folders as needed within the CAESAR II installation program folder.. CAESAR II uses the system folder you indicate in the configuration settings. For example, you could set up system folders specified for each of the piping codes configurations you need, such as: System.STM (Stoomwezen code system configuration) System.ANC (ASME NC code system configuration) System.313 (ASME B31.3 code system configuration) You could also set up system folders that are customized specific projects. Browse and locate any system folders named using the SYSTEM.xxx format from the Alternate CAESAR II Distributed Data Path configuration setting. Then, you can select one and save the configuration. Use System Folders in Varying Locations You can create system folders that reside in other locations, such as somewhere on your network. This allows you to share the settings from the System folder with others. However, you must copy the System folder and other necessary program folders to the secondary location. You must also copy the LIB_I, LIB_M, and Spec folders (found in the Program folder along with the System folder) to each new system folder location. You can leave the Backup, Examples, and Temp folders in the original program folder location, as shown in the example below. The file name requirements mentioned in the previous section apply for system folders on a network or in a secondary location as well. In addition, you can set up network system files that apply at a project level. There must be a primary system folder, named System, in which the software can place accounting, version, and diagnostic files that it creates during execution. The location of the primary system folder is dependent on the specific edition of the Windows operating system, as follows: Windows 7 and later "C:\ProgramData\INTERGRAPH CAS\CAESAR II\<version number>\System" CAESAR II User's Guide 66 Configuration Editor Default Spring Hanger Table Defines the value of the default spring hanger table, which is referenced during the spring hanger design stage of the solution. The software provides the following hanger tables: 1. Anvil 14. BHEL 27. NHK 2. Bergen Pipe Supports Inc (formerly Bergen Power) 15. CASTIM 2000 (formerly Flexider) 28. PSSI GmbH 3. Power Piping 16. Carpenter & Paterson 29. Seonghwa 4. NPS Industries 17. Bergen Pipe Priv Ltd (India) (formerly Pipe Supports 30. Mitsubishi Ltd) 5. Lisega 18. Witzenmann 31. Yamashita 6. Fronek 19. Sarathi 32. Sanwa Tekki 7. Piping Technology 20. Myricks 33. Techno Industry 8. Capitol 21. China Power 34. Hesterberg 9. Piping Services 22. Pipe Supports USA 35. Spring Supports Mfg. Co. 10. Basic Engineers 23. Quality Pipe Supports 36. Senior 11. Inoflex 24. PiHASA 37. Unison 12. E. Myatt & Co. 25. Binder 38. Wookwang 13. Sinopec 26. Gradior Expansion Joints Specifies which expansion joint database the software should reference during subsequent input sessions. Available databases provided include Pathway, Senior Flexonics, IWK, Piping Technology, and China. Load Case Template Specifies which load case template is active. The software uses the active template file to recommend load cases. Because the software writes the CAESAR.cfg file to the local data folder, you can configure different data directories to reference different template files. CAESAR II User's Guide 67 Configuration Editor Different piping codes have different requirements for load cases. If you use multiple piping codes in your job, CAESAR II refers to the piping code defined on the last element in the model to determine which load cases to recommend as per the code standards. The load case template file name is limited to 15 characters (including the extension). LOAD.TPL (default) Select this option, applicable only to B31.3 and B31.3 Chapter IX, to include alternate Sustained (SUS) load cases to consider all support configurations for each corresponding Operating (OPE) condition as required by the codes. This option also includes the additional Expansion (EXP) stress range load cases for better coverage of multiple operating conditions. LOAD_BASIC.TPL Select this option if you do not need additional EXP stress range load cases and do not use the alternate SUS/OCC load cases for B31.3 and B31.3 Chapter IX. LOAD_EXP.TPL Select this option to include additional EXP stress range load cases for better coverage of multiple operating conditions and do not use the alternate SUS/OCC load cases for B31.3 and B31.3 Chapter IX. LOAD_ALT.TPL Select this option to include alternate SUS load cases to consider all support configurations for each corresponding OPE condition as required by B31.3 and B31.3 Chapter IX. This option is applicable to all piping codes (except for IGE/TD/12), and not limited to B31.3 piping code. This option also includes the additional EXP stress range load cases for better coverage of multiple operating conditions. Piping Size Specification Specifies the piping specification standard. Select one of the following standards: ANSI (American National Standard), JIS (Japanese Industrial Standard), or DIN (German Standard). By default, the software uses the ANSI pipe size and schedule tables in the input processor. Structural Database Specifies which database file is used to acquire the structural steel shape labels and cross section properties. Select one of the following: AISC 1977, AISC 1989, German 1991, South African 1991, Korean 1990, Australian 1990, United Kingdom, or China. Units File Name Specifies which of the available units files is active. The active units file is used for new job creation and all output generation. Because the CAESAR.cfg file is written to the local data directory, you can configure different data directories to reference different units files. CAESAR II User's Guide 68 Configuration Editor The software first searches for units files in the local data directory, followed by the active System directory. User Material Database Filename Specifies which user material database (UMD) file the software will access. By default, when you add to or modify the supplied material database, the changes are saved to a file named umat1.umd in the \System folder. Versions of CAESAR II prior to 5.30 used the name umat1.bin. This file can be copied, then renamed, if necessary, to umat1.umd. In some cases, it may be necessary to manipulate several UMD files. This can occur if UMD files are acquired from different sources. Because a specific file name can only be used once, it will be necessary to rename any additional UMD files. When the file suffix is UMD, and the file resides in the \System folder, CAESAR II modules can access the files. Material database files are accessed as described below: Piping Input and Analysis The software reads the CAESAR II supplied material database (cmat.bin). The software reads the specified user material database (UMD) and uses the updated materials in the UMD file instead of those in the CAESAR II supplied database. The Material Database Editor The software reads the CAESAR II supplied material database (cmat.bin). The software reads the specified user material database (UMD) and uses updated materials in the UMD file instead of those in the CAESAR II supplied database. CAESAR II saves any changes or additions to the specified user material database (UMD). Create a New UMD File 1. Open the Configuration Editor and click Database Definitions. 2. In User Material Database Filename, type in a new name. The UMD suffix should not be changed. The file name plus the period plus the UMD suffix should not exceed 15 characters. Do not use spaces (blanks) in the file name. 3. Before exiting the Configuration Editor, click Save and Exit configuration. to save the modified 4. When you open the Piping Input or the Material Database Editor, the software creates the new UMD file. CAESAR II User's Guide 69 Configuration Editor Valve/Flange Files Location Defines where CAESAR II looks for the valve/flange data file. The possible settings for this configuration setting include: CAESARII Directory Directs the software to look for the valve/flange data files in the CAESAR II folders below %allusersprofile%. Specs in CII, Data in CW Directs the software to look for the specification files in the CAESAR II folders below %allusersprofile%, but to look for the actual data files in the CADWorx folders. CADWorx Directory Directs the software to look for the valve/flange data files in the CADWorx folders. Valves and Flanges Specifies which valve/flange database CAESAR II references during subsequent input sessions. The available databases include: CADWORX.VHD Reference the CADWorx Plant database. CRANE.VHD Reference the Crane database. GENERIC.VHD Reference a generic database. NOFLANGE.VHD Reference a database (generic) without attached flanges. ODBC Settings Topics Append Reruns to Existing Data ................................................... 70 Enable Data Export to ODBC-Compliant Databases .................... 71 ODBC Compliant Database Name ................................................ 71 Append Reruns to Existing Data Controls how the software handles data from multiple runs. False Overwrite data from previous runs in the ODBC database. This is the default setting. True Add new data to the database, thus storing multiple runs of the same job in the database. CAESAR II User's Guide 70 Configuration Editor Enable Data Export to ODBC-Compliant Databases Turns on or off the capability to create ODBC-compliant databases for static output. ODBC Compliant Database Name Type the name of the ODBC project database. All jobs run in this data folder will write their output to the database specified here. FRP Pipe Properties The FRP Properties category provides access to the following groups of configuration settings: Material Properties (page 71) Settings (page 73) Material Properties Topics Axial Modulus of Elasticity ............................................................. 71 Axial Strain: Hoop Stress (Ea/Eh*Vh/a) ......................................... 71 FRP Alpha (xE-06)......................................................................... 72 FRP Density ................................................................................... 72 FRP Laminate Type ....................................................................... 72 FRP Property Data File .................................................................. 73 Ratio Shear Modulus: Elastic Modulus .......................................... 73 Axial Modulus of Elasticity Displays the axial elastic modulus of fiberglass reinforced plastic pipe. This is the default value used to set the data in the input processor. When necessary, you may override this value. Axial Strain: Hoop Stress (Ea/Eh*Vh/a) Displays the product of the ratio of the axial to the hoop elastic modulus and Poisson's ratio, which relates the strain in the axial direction to a stress in the hoop direction. Ea Elastic modulus in the axial direction. Eh Elastic modulus in the hoop direction. Vh/a Poisson's ratio relating the strain in the axial direction due to a stress in the hoop direction. CAESAR II User's Guide 71 Configuration Editor FRP Alpha (xE-06) Specifies the thermal expansion coefficient for the fiberglass reinforced plastic pipe used (multiplied by 1,000,000). For example, if the value is 8.5E-6 in/in/deg, then type 8.5. The exponent (E-6) is implied. Typical units (depending on your unit system): in/in/ºF x 1.0E6 mm/mm/ºC x 1.0E6 cm/cm/ºC x 1.0E6 If a single expansion coefficient is too limiting for your application, the actual thermal strain may always be calculated at temperature in inches per inch (or mm per mm) and entered directly into the Temperature field on the Classic Piping Input dialog box. FRP Density Displays the weight of the pipe material on a per unit volume basis. This field is used to set the default weight density of FRP materials in the piping input module. Typical units (depending on your unit system): lb/in3 kg/cm3 kg/dm3 kg/m3 FRP Laminate Type Specifies the default laminate type as defined in the BS 7159 code for the fiberglass reinforced plastic pipe. Valid laminate types are: CSM and Woven Roving Chopped strand mat (CSM) and woven roving (WR) construction with internal and external surface tissue reinforced layer. CSM and Multi-filament Chopped strand mat and multi-filament roving construction with internal and external surface tissue reinforced layer. CSM All chopped strand mat construction with internal and external surface tissue reinforced layer. The software uses this entry to calculate the flexibility and stress intensity factors of bends; therefore, this default entry may be overridden using the Type field on the bend auxiliary dialog boxes. CAESAR II User's Guide 72 Configuration Editor FRP Property Data File Select the file from which the software will read the standard FRP material properties. After the file is selected, the software will give you the option of reading in from that file. You may create FRP material files as ASCII text files with the .frp extension; these files should be stored in the CAESAR\System sub-folder. The format of the files must adhere to the format shown in the following sample file: The data lines must exactly follow the order shown. The four data lines defining the UKOOA envelope are intended for future use and may be omitted. For information on editing ASCII text, see ASCII Text File Rules (page 50). Ratio Shear Modulus: Elastic Modulus Type the ratio of the shear modulus to the modulus of elasticity (in the axial direction) of the fiberglass reinforced plastic pipe used. For example, if the material modulus of elasticity (axial) is 3.2E6 psi, and the shear modulus is 8.0E5 psi, the ratio of these two, 0.25, should be entered. Settings Topics BS 7159 Pressure Stiffening ......................................................... 73 Exclude F2 from UKOOA Bending Stress ..................................... 74 Use FRP Flexibilities ...................................................................... 74 Use FRP SIF .................................................................................. 74 BS 7159 Pressure Stiffening Displays the method used to calculate the effect of pressure stiffening on the bend SIFs. The BS 7159 code explicitly requires that the effect of pressure stiffening on the bend SIFs be calculated using the design strain (this is based upon the assumption that the FRP piping is fully pressurized to its design limit). This is the default method for CAESAR II. When the piping is pressurized to a value much lower than its design pressure, it may be more accurate to calculate pressure stiffening based on the actual pressure stress, rather than its design strain. CAESAR II User's Guide 73 Configuration Editor This alternative method is a deviation from the explicit instructions of the BS 7159 code. Exclude F2 from UKOOA Bending Stress Modifies the UKOOA requirements for axial bending stress. Some sources, such as Shell's DEP 31.40.10.19-Gen. (December 1998) and ISO/DIS 14692 suggest that, when using the UKOOA code, the axial bending stress should not be multiplied by the Part Factor f2 (the System Factor of Safety) prior to combination with the longitudinal pressure stress. True Modify the UKOOA requirements for axial bending stress. False Use the UKOOA exactly as written. Use FRP Flexibilities Controls the fitting flexibility factor used by the software. True Set the fitting flexibility factor to 1.0 when FRP pipe is selected (Material #20). This is the default setting. False Apply the standard "code" flexibility factor equations to all FRP fittings. If the BS 7159 or UKOOA Codes are in effect, the software uses code flexibility factors, regardless of the setting of this configuration setting. Use FRP SIF Controls the SIF used by the software. True Set the fitting SIF to 2.3 when FRP pipe is selected (Material #20). This is the default setting. False Apply the standard "code" SIF equations to all FRP fittings. Optionally, you can manually type an alternative value. If the BS 7159 or UKOOA Codes are in effect, the software always uses code SIFs, regardless of the setting of this configuration setting. CAESAR II User's Guide 74 Configuration Editor Geometry Directives The Geometry Directives category provides access to the following groups of configuration settings: Bends (page 75) Input Items (page 76) Bends Topics Bend Length Attachment Percent .................................................. 75 Maximum Allowable Bend Angle ................................................... 75 Minimum Allowable Bend Angle .................................................... 75 Minimum Angle to Adjacent Bend ................................................. 76 Bend Length Attachment Percent Controls the amount of accuracy included in the system dimensions around bends. The default attachment is 1.0 percent. When the element leaving the tangent intersection of a bend is within (n)% of the bend radius on either side of the weld line, CAESAR II inserts an element from the bend weld line to the To node of the element leaving the bend. The inserted element has a length equal to exactly (n)% of the bend radius. You can use Bend Length Attachment Percent to adjust this percentage to reduce the error due to the inserted element; however, the length tolerance for elements leaving the bend will also be reduced. Maximum Allowable Bend Angle Specifies the maximum angle CAESAR II will accept for a bend. The default value is 95degrees. Very large angles, short radius bends can cause numerical problems during solution. When you have a reasonable radius and a large angle, problems rarely arise. However, if the large angle bend plots well when compared to the surrounding elements, then the bend can probably be used without difficulty. Well-proportioned bends up to 135-degrees have been tested without a problem. Minimum Allowable Bend Angle Specifies the minimum angle CAESAR II will accept for a bend angle. The default value is 5.0 degrees. Very small angles, short radius bends can cause numerical problems during solution. When you have a reasonable radius and a small angle, problems rarely arise. However, if the small angle bend is grossly small compared to the surrounding elements, then a different modeling approach is recommended so that the bend is not used. CAESAR II User's Guide 75 Configuration Editor Minimum Angle to Adjacent Bend Controls the CAESAR II error checking tolerance for the "closeness" of points on the bend curvature. The default value is 5.0-degrees. Nodes on a bend curvature that are too close together can cause numerical problems during solution. Where the radius of the bend is large, such as in a cross-country pipeline, it is not uncommon to find nodes on a bend curvature closer than 5-degrees. Input Items Topics Auto Node Number Increment ....................................................... 76 Connect Geometry Through CNodes ............................................ 76 Horizontal Thermal Bowing Tolerance .......................................... 76 Loop Closure Tolerance ................................................................ 77 New Job Z-Axis Vertical................................................................. 77 Auto Node Number Increment Sets the value for the Automatic Node Numbering routine. The software uses any non-zero, positive value that you type to automatically assume the To node value on the piping input spreadsheets. The new To node number is determined as: "To Node" = "From Node" + Auto Node Number Increment If this value is set to 0.0, automatic node numbering is disabled. Connect Geometry Through CNodes Controls whether each restraint, nozzle, or hanger exists at the same point in space as its connecting node. Restraints, flexible nozzles, and spring hangers may be defined with connecting nodes. By default, CAESAR II ignores the position of the restraint node and the connecting node. They may be at the same point, or they may be hundreds of feet apart. In many cases, enabling this option will cause "plot-wise" disconnected parts of the system to be re-connected and to appear as-expected in both input and output plots. Horizontal Thermal Bowing Tolerance Specifies the maximum slope of a straight pipe element for which thermal bowing effects will be considered. Thermal bowing is usually associated with fluid carrying horizontal pipes in which the fluid does not fill the cross section. In these cases, there is a temperature differential across the cross section. You can use Horizontal Thermal Bowing Tolerance to define the interpretation of "horizontal." By default, the software uses a value of 0.0001 as the horizontal threshold value. If a pipe element’s pitch is less than this tolerance, the element is considered to be horizontal, and thermal bowing loads can be applied to it. An element’s pitch is computed using the following formula: PITCH = | DY | / ( DX2 + DY2 + DZ2 )1/2 CAESAR II User's Guide 76 Configuration Editor Loop Closure Tolerance Sets the loop closure tolerance that CAESAR II uses for error checking. You can set this value interactively for each job analyzed, or you can type the loop closure tolerance using this option and override the software default value of 1.0 in without distraction. New Job Z-Axis Vertical Controls in which plane the Z-axis lies. By default, CAESAR II assumes the Y-axis is vertical with the X- and Z-axes in the horizontal plane. False Place the Z-axis in the horizontal plane. This is the default setting. True Make the Z-axis vertical. The X- and Y-axes will be in the horizontal plane. This setting applies only to jobs created after this setting is changed. Graphic Settings The Graphics Settings category provides access to configuration settings that used to set the different plot option colors, font characteristics, and the view options. Advanced Options Contains options that should only be used by graphics experts. For more information, see Advanced Options (page 78). Background Colors Contains options that define the color of the plot window. For more information, see Background Colors (page 78). CADWorx Options Contains options that define the color and behavior for CADWorx drawings imported into CAESAR II models. For more information, see CADWorx Options (page 79). Component Colors Contains options that define the color for various components in the plot. For more information, see Component Colors (page 80). Marker Options Contains options that set the node marker color and size. For more information, see Marker Options (page 83). Miscellaneous Options Contains options that determine how graphics are displayed either by default or when using the Reset Plot option. For more information, see Miscellaneous Options (page 83). Output Colors Contains options that set the colors used when plotting code stress in output. For more information, see Output Colors (page 87). CAESAR II User's Guide 77 Configuration Editor Text Options Contains options for defining font, font style, font size, and color. Scripts are supported. For more information, see Text Options (page 88). Visual Options Contains options that control general plotting visibility. For more information, see Visual Options (page 89). To change a color, click it once and then click the ellipses button that appears to the right. Select a color in the dialog box that appears, and then click OK. To save the color settings, click Save and Exit before closing the Configuration Editor. Advanced Options Topics Backplane Culling .......................................................................... 78 Culling Maximum Extent ................................................................ 78 Use Culling Frustrum ..................................................................... 78 Backplane Culling This setting should only be used by graphics experts. If you are experiencing difficulties with your graphics, contact Hexagon CAS Support for assistance. Culling Maximum Extent This setting should only be used by graphics experts. If you are experiencing difficulties with your graphics, contact Hexagon CAS Support for assistance. Use Culling Frustrum This setting should only be used by graphics experts. If you are experiencing difficulties with your graphics, contact Hexagon CAS Support for assistance. Background Colors Topics Bottom............................................................................................ 78 Top ................................................................................................. 79 Use Uniform Background Color ..................................................... 79 Bottom Sets the color for the bottom of the plot window. CAESAR II User's Guide 78 Configuration Editor Top Sets the color for the top of the plot window. Use Uniform Background Color Controls the background color. Set this option to True if you want the plot background to be one uniform color instead of blending between the top and bottom colors. CADWorx Options Topics Color - Ambient .............................................................................. 79 Color - Face ................................................................................... 79 Color - Line .................................................................................... 79 Color - Specular ............................................................................. 79 Color - Transmission...................................................................... 79 Gloss Value ................................................................................... 80 Show Lines .................................................................................... 80 Show Model ................................................................................... 80 Use AutoCAD Colors ..................................................................... 80 Use Keyboard for Walkthrough ..................................................... 80 Color - Ambient Sets the color of the ambient properties on a CADWorx drawing imported into a CAESAR II model. Color - Face Sets the color of the face of the CADWorx drawing imported into a CAESAR II model. Color - Line Sets the color of the piping lines on a CADWorx drawing imported into a CAESAR II model. Color - Specular Sets the color of the specular properties on a CADWorx drawing imported into a CAESAR II model. Color - Transmission Sets the color of the transmission lines on a CADWorx drawing imported into a CAESAR II model. CAESAR II User's Guide 79 Configuration Editor Gloss Value Sets the level of the gloss value on a CADWorx drawing imported into a CAESAR II model. Show Lines Indicates to show or hide the piping lines on a CADWorx drawing imported into a CAESAR II model. Show Model Indicates to show or hide the CADWorx drawing (model) that was imported into a CAESAR II model. Use AutoCAD Colors Indicates to use the color settings from AutoCAD on a CADWorx drawing imported into a CAESAR II model. Use Keyboard for Walkthrough Indicates to use the keyboard, not the mouse, to perform a walkthrough on a CADWorx drawing imported into a CAESAR II model. Component Colors You can also change component colors on the Plot Settings dialog box. For more information, see Display Options Toolbar (page 410). Topics Anchor CNode ............................................................................... 81 Anchors .......................................................................................... 81 Displacements ............................................................................... 81 Expansion Joints ............................................................................ 81 Flange ............................................................................................ 81 Forces/Moments 1 ......................................................................... 81 Forces/Moments 2 ......................................................................... 81 Hanger CNode ............................................................................... 81 Hangers ......................................................................................... 81 Nozzles .......................................................................................... 82 Nozzle Limit Color 1....................................................................... 82 Nozzle Limit Color 2....................................................................... 82 Pipes .............................................................................................. 82 Restraint CNode ............................................................................ 82 Restraints ....................................................................................... 82 Rigids ............................................................................................. 82 Selection ........................................................................................ 82 SIFs/Tees ...................................................................................... 82 Steel ............................................................................................... 82 CAESAR II User's Guide 80 Configuration Editor Anchor CNode Sets the color of Cnode anchors when displayed in the graphics. Anchors Sets the color of anchors when displayed in the graphics. Displacements Sets the color of all displacement arrows displayed in the graphics. For more information about displacement arrows, see Displacements (page 393). Expansion Joints Sets the color of expansion joints when displayed in the graphics. Flange Sets the color of all flanges when displayed in the graphics. Forces/Moments 1 Sets the first color of the stripe pattern of force and moment vector arrows displayed in the graphics. The arrows show the force and moment direction. Set the second color of the force and moment arrows in the Forces/Moments 2 (page 81) configuration setting. For more information about force and moment arrows, see Forces (page 398). Forces/Moments 2 Sets the second color of the stripe pattern of force and moment vector arrows displayed in the graphics. The arrows show the force and moment direction. Set the first color of the force and moment arrows in the Forces/Moments 1 (page 81) configuration setting. For more information about force and moment arrows, see Forces (page 398). Hanger CNode Sets the color of Cnode hangers when displayed in the graphics. Hangers Sets the color of the spring hangers (and spring cans) when displayed in the graphics. CAESAR II User's Guide 81 Configuration Editor Nozzles Sets the color of all nozzles when displayed in the graphics. Nozzle Limit Color 1 Sets the first color of the nozzle limit reference vector arrow when displayed in the graphics. This arrow shows the element orientation when defining the local coordinate system for an equipment check. Set the second color of the nozzle limit reference vector arrow in the Nozzle Limit Color 2 (page 82) configuration setting. Nozzle Limit Color 2 Sets the second color of the nozzle limit reference vector arrow when displayed in the graphics. This arrow shows the element orientation when defining the local coordinate system for an equipment check. Set the first color of the nozzle limit reference vector arrow in the Nozzle Limit Color 1 (page 82) configuration setting. Pipes Sets the color of all pipe elements when displayed in the graphics. Restraint CNode Sets the color of the restraint Cnode when displayed in the graphics. Restraints Sets the color of all restraints (except for anchors and hangers) when displayed in the graphics. Rigids Sets the color of all rigid elements when displayed in the graphics. Selection Sets the color of the selected element when displayed in the graphics. SIFs/Tees Sets the color of all tees when displayed in the graphics. Steel Sets the color of all structural steel elements in both the structural steel plot and the piping plot when structural steel is included. CAESAR II User's Guide 82 Configuration Editor Marker Options Topics Marker Color .................................................................................. 83 Marker Size .................................................................................... 83 Marker Color Sets the color of the node markers shown in the graphics. Marker Size Sets the size of the node markers shown in the graphics. Miscellaneous Options These options determine how graphics display by default or how they display when you use the Reset Plot option while in the graphics. Topics Default Operator ............................................................................ 83 Default Projection Mode ................................................................ 83 Default Render Mode..................................................................... 84 Default View ................................................................................... 84 Disable Graphic Tooltip Bubble ..................................................... 84 Force Black and White Printing ..................................................... 84 Idle Processing Count.................................................................... 84 Optimal Frame Rate ...................................................................... 85 Restore Previous Anchor Size ....................................................... 85 Restore Previous Hanger Size ...................................................... 85 Restore Previous Operator ............................................................ 85 Restore Previous Projection Mode ................................................ 85 Restore Previous Render Mode .................................................... 86 Restore Previous Restraint Size .................................................... 86 Restore Previous View .................................................................. 86 Video Driver ................................................................................... 86 Default Operator Controls the initial display of graphics. Available options are Zoom to Window, Annotate, Orbit, Pan, Restore Previous, Select, and Zoom with Mouse. The default setting is Zoom to Window. Default Projection Mode Specifies the projection of graphics in the software. You can select Orthographic, Perspective, or Stretched. The default projection setting is Orthographic. CAESAR II User's Guide 83 Configuration Editor Default Render Mode Specifies the render mode. Available options are Phong Shading, Centerline, Flat, Gouraud Shading, Silhouette, Triangulated, and Wireframe, either with or without hidden lines. The default render mode setting is Phong Shading. Centerline and Silhouette are the fastest render modes and less memory intensive for your computer graphics card. Default View Specifies the graphical view. Available options are SE Isometric, SW Isometric, NW Isometric, NE Isometric, Top, Bottom, Front, Back, Left, Right, and Restore Previous. The default view setting is SE Isometric. Disable Graphic Tooltip Bubble Enables or disables the tooltip bubble that displays information about the element that you mouse over in the graphics view. True Tooltip bubble does not display. False Tooltip bubble displays. Force Black and White Printing Controls printing output of graphics. If set to True, graphics are printed using only black and white. CAESAR II User's Guide 84 Configuration Editor Idle Processing Count Controls the number of objects the software can draw during a single idle cycle. CAESAR II draws the model whenever your machine becomes idle, that is, whenever any interaction between you and the computer ceases. For example, there may three or four idle messages between keystrokes. On slower machines, it may increase performance to lower this value, and vice versa. Optimal Frame Rate Determines how many times per second the software will re-draw the piping display when it is being manipulated, such as when you are zooming, panning, or rotating the display. If you experience graphics problems such as sluggishness during operations or large boxes being drawn instead of the piping system display, lower this number. Restore Previous Anchor Size Returns the anchor size to its previous setting. True Restore the anchor size to its previous setting. False Use the default setting. Restore Previous Hanger Size Returns the hanger size to its previous setting. True Restore the hanger size to its previous setting. False Use the default setting. Restore Previous Operator Returns the operator to its previous setting. True Restore the operator to its previous setting. False Use the default setting. CAESAR II User's Guide 85 Configuration Editor Restore Previous Projection Mode Returns the projection mode to its previous state. Projection mode is either isometric or orthographic. True Restore the projection mode to its previous setting. False Use the default setting. Restore Previous Render Mode Returns the render mode to its previous state. Four render modes are available in CAESAR II: solids, wireframes, silhouette, and centerline. True Restore the render mode to its previous setting. False Use the default setting. Restore Previous Restraint Size Returns the restraint size to its previous setting. True Restore the restraint size to its previous setting. False Use the default setting. Restore Previous View Returns the standard view to its previous setting. The standard views are Front, Back, Top, Bottom, Left, Right, SW Isometric, SE Isometric, NW Isometric and NE Isometric. True Restore the standard view to its previous setting. False Use the default setting. CAESAR II User's Guide 86 Configuration Editor Video Driver Determines the video driver the software uses for graphics display. Select a specific video driver or leave the default option, CAESAR II Determines, which means the software intelligently selects the optimal 3D driver supported by your operating environment. In Windows operating systems, the software gives preference to DirectX options, followed by OpenGL options. Output Colors Topics Actual Stress Settings.................................................................... 87 Displaced Shape ............................................................................ 87 Percent Stress Settings ................................................................. 87 Actual Stress Settings Assigns a color to a specific level of stress. When plotting code stress in output, the software will color the elements in terms of actual stress. The levels are currently set as follows: Level Actual Stress Level 1 <10,000 psi Level 2 10,000 to 15,000 psi Level 3 15,000 to 20,000 psi Level 4 20,000 to 25,000 psi Level 5 25,000 to 30,000 psi Level 6 > 30,000 psi When plotting code stress in output, the software can also color elements in terms of percent of code allowable. For more information, see Percent Stress Settings (page 87). Displaced Shape Sets the color of the Displaced Shape option when displayed in output graphics. CAESAR II User's Guide 87 Configuration Editor Percent Stress Settings Assigns a color to a specific level of stress. When plotting code stress in output, the software will color the elements in terms of the percent of code allowable. The levels are currently set as follows: Level Percent (of Code Allowable) Stress Level 1 < 20% Level 2 20 to 40% Level 3 40 to 60% Level 4 60 to 80% Level 5 80 to 100% Level 6 >100% When plotting code stress in output, the software can also color elements in terms of actual stress. For more information, see Actual Stress Settings (page 87). Text Options You can use these options to select font, font style, and font size and color. Scripts are supported. The different plot texts are node numbers and names, annotation, and legends. Topics Annotation Text.............................................................................. 88 Legend Text ................................................................................... 88 Node Text ...................................................................................... 89 Output Text .................................................................................... 89 Rendered Mode Text Always Visible ............................................. 89 Silhouette Mode Text Always Visible ............................................. 89 Annotation Text Defines the font, font size, and color of annotation text. Legend Text Sets the text color and font style settings of all legends, such as displacements, temperatures, and so forth, when displayed in the graphics. CAESAR II User's Guide 88 Configuration Editor Node Text Determines the color and font style settings of node numbers and node names when displayed in the graphics. Output Text Defines the font, font size, and color of output text. Rendered Mode Text Always Visible Controls the display of rendered text. By default, the software will not draw text that is occluded by anything else, including other text. For example, if a pipe is in front of text, the text will not be drawn. If some text overlaps other text, the text that is further back will be hidden. To override this behavior so that all text is shown, set RenderedModeTextAlwaysVisible to True. Silhouette Mode Text Always Visible Controls the display of silhouette text. Visual Options These options control general plotting visibility. Topics Always Use System Colors ........................................................... 89 Always Use System Fonts ............................................................. 89 Axis Mode ...................................................................................... 90 Fixed Size Restraint Size .............................................................. 90 Hide Overlapping Text ................................................................... 90 North Direction ............................................................................... 90 Restraint Helix is a Line ................................................................. 91 Shadow Mode ................................................................................ 91 Show Bounding Box ...................................................................... 91 Smooth Transitions ........................................................................ 91 Use Fixed Size Restraints ............................................................. 91 Visibility % ...................................................................................... 91 Always Use System Colors Stores the colors the software uses to display the model in the registry. Always Use System Fonts Stores the fonts that the software uses to display the model in the registry. CAESAR II User's Guide 89 Configuration Editor Axis Mode Specifies display of the axes in the plot. By default, the axes display in the lower left corner of the plot. Select one of the following: On Displays planes with the coordinate system axes. This option specifies Options > Axis > Axis Planes as the default in the software. Simple Displays the coordinate system axes. This option specifies Options > Axis the default in the software. > Axis as Off Turns off axis display. This option specifies Options > Axis software. > Off as the default in the For more information, see Axis (on page 399). Fixed Size Restraint Size Controls the restraint size. By default, the software draws restraints relative to the size of the pipe to which they are attached. For example, the symbol is larger on a 12-inch pipe than on a 2-inch pipe. You can override this behavior so that the software uses the same size restraint everywhere by setting Use Fixed Size Restraints (page 91) to True and defining a Fixed Size Restraint Size value. Hide Overlapping Text Hides node text that is overwritten by other text. This makes reading the plot easier but eliminates some node text. North Direction Specifies display of a north arrow with the axes. Select True or False. The North arrow indicates the North orientation of the plant. The north arrow does not display when you set Axis Mode (page 90) to Off. CAESAR II User's Guide 90 Configuration Editor Restraint Helix is a Line Controls how the software draws a restraint helix. By default, a restraint with a variable retention is drawn with a small spring to indicate that it is not fixed. If this property is set to True (the default setting), the software draws the spring as a line; otherwise, the software draws the spring as a coiled cylinder. If drawing the restraint helix as a line degrades plot performance, set Restraint Helix is a Line to False. Shadow Mode Defines the shadow mode. Select Hard, Soft, or None. The default setting is None. Show Bounding Box Controls whether a bounding box appears around the model when it is being manipulated--for example, rotated or panned-- with the mouse. True Display a bounding box. False Suppress the display of a bounding box. Smooth Transitions Specifies whether graphics have a smooth transition when the view is changed. True Enable smooth transition. False Change the view instantly. This option reduces the video card memory requirements. Use Fixed Size Restraints Controls the size of the restraint. When it is set to True, this property draws restraints based on the value defined by the property Fixed Size Restraint Size (page 90). Visibility % Determines the percentage of incident light that passes through an element volume when using the Translucent Objects or Hidden Lines option in the graphics. Setting this to zero makes all elements completely opaque while a setting of 100% renders all elements transparent. The default setting is 50%. CAESAR II User's Guide 91 Configuration Editor Miscellaneous Options The Miscellaneous Options category provides access to the following groups of configuration settings: Input Items (page 92) Output Items (page 93) System Level Items (page 94) Input Items Topics Autosave Time Interval .................................................................. 92 Disable "File Open" Graphic Thumbnail ........................................ 92 Disable Undo/Redo Ability ............................................................. 92 Dynamic Example Input Text ......................................................... 93 Enable Autosave ............................................................................ 93 Prompted Autosave ....................................................................... 93 Autosave Time Interval Sets the time interval used to perform the auto-save function. Type a value in minutes. Disable "File Open" Graphic Thumbnail Controls whether the graphic thumbnail plot in the Open dialog box (accessed by clicking File > Open in the software) is displayed. The graphics thumbnail plots a small image of the model as a single line drawing. On some slower, memory limited processors, or when scanning very large models, this thumbnail graphic may take a few seconds to plot the model. True Turn on the display of thumbnail graphics. False Turn off the display of thumbnail graphics. Disable Undo/Redo Ability Controls the Undo/Redo feature of the input module. On some installations, it may be useful to disable the Undo/Redo feature of the input module. With Undo/Redo enabled, CAESAR II can process a job approximately one-half the size of that which can be processed when Undo/Redo is disabled (for similar memory settings). Likewise, with Undo/Redo enabled, the input module speed may be reduced. CAESAR II User's Guide 92 Configuration Editor Dynamic Example Input Text Controls how much example text is placed in new dynamic input files. By default, the software places example text and spectrum definitions in the input stream of new dynamic input files. After you are familiar with the input, this example text may be unnecessary. Max Places all examples and spectrum definitions in the input stream of new dynamic input files. None Eliminates all example text and all built-in spectrum definitions. This setting is intended for experienced users. Spec Eliminates all example text but leaves the predefined spectrum definition. This means that the built-in spectrum definitions (such as El Centro) are still defined and available for use. Enable Autosave Controls whether CAESAR II will automatically save the piping input at specified intervals. True Turn on Autosave. False Turn off Autosave. Prompted Autosave Controls whether the software prompts you at the specified time interval to save the input. You must also set Enable Autosave to True. True Prompt before performing the autosave False Perform the autosave without prompting. Output Items Topics Displacement Reports Sorted by Nodes ....................................... 94 Output Reports by Load Case ....................................................... 94 Output Table of Contents............................................................... 94 Time History Animation.................................................................. 94 CAESAR II User's Guide 93 Configuration Editor Displacement Reports Sorted by Nodes Turns on and off nodal sort. By default, the software sorts the nodes in ascending order during the force/stress computations. This produces a displacement output report in which the nodes are ordered in increasing magnitude. Select False to turn off this nodal sort. The resulting displacement reports will be produced in the order the nodes were entered during model building. Output Reports by Load Case Controls how output reports are sorted. By default, the software generates output reports sorted by load case. Select False to turn off this option, which causes output reports to be sorted by type. For reports by type, all displacement reports will be generated, then all restraint reports, then all force reports, and so on. Output Table of Contents Controls the generation of a table of contents, which is normally produced after a static or a dynamic output session. True Generate a table of contents upon exit. This is the default setting. False Suppress generation of a table of contents. Time History Animation Controls the creation of the file used to animate the time history displacement of the piping system. By default, this setting is turned on, which instructs CAESAR II to generate a file of displacements, <jobname>.XYT, for every time step. This file is used in subsequent interactive animation sessions by the user. The size of this file is dependent on the size of the model and the number of time steps analyzed. Consequently, it may be advantageous from a disk usage point of view not to create this file. True Generate the displacement file. This is the default setting. False Suppress generation of the displacement file. CAESAR II User's Guide 94 Configuration Editor System Level Items Topics Compress CAESAR II Files ........................................................... 95 Memory Allocated (Mb).................................................................. 95 User ID ........................................................................................... 95 Compress CAESAR II Files Controls the compression of CAESAR II files. True Compresses all CAESAR II job files into an archive named <jobname>.c2 when the job is not active. After the software creates the archive, it deletes the component files (such as, _a, _j, _p, _7, _s). False Leaves the component files in the data directory and does not create the c2 archive. Advantages of using the compressed archive Only one job file exists in the data directory. The job and all related data are easily archived. The job and all related data can be transmitted in its entirety. Disadvantages of using the compressed archive The archive makes it difficult to get to the component files. The archive is big, because it contains all component files. Therefore, saving or transmitting takes more resources than manipulating a single component file. For larger jobs, the compression/decompression activity slows down file access. Memory Allocated (Mb) Modifies the Windows registry to increase the amount of RAM available to CAESAR II. Setting this option to a number greater than the available RAM will cause Windows to use Virtual Memory (hard disk space to be used as RAM). Because doing this may slow the software, it is usually recommended only for very large piping models. User ID Creates a control file for a specific computer. Type a three-character user ID for each user, or more exactly, each workstation. When multiple workstations attempt to access CAESAR II data in the same directory simultaneously, the control file in the data directory becomes corrupted, which may cause abnormal software execution. In situations where there may be more than one concurrent user running CAESAR II in a given data directory, you can use this option to create a separate CAESAR II User's Guide 95 Configuration Editor control file for each computer, thus allowing simultaneous access of the CAESAR II data within the same folder. This user ID is not a password and is specific to the computer requiring access and not to the user. SIFs and Stresses The SIFs and Stresses category provides access to the following groups of configuration settings: Advanced Settings (page 97) Code-Specific Settings (page 98) General Settings (page 101) Legacy Settings (page 106) CAESAR II User's Guide 96 Configuration Editor Advanced Settings Topics Class 1 Branch Flexibility............................................................... 97 Use Schneider ............................................................................... 97 Use WRC 329 ................................................................................ 97 Class 1 Branch Flexibility Activates the Class 1 flexibility calculations. By default, this setting is False. The appearance of this parameter in the configuration file will completely change the modeling of intersections in the analysis. For intersections not satisfying the reduced branch rules that d/D 0.5 and that D/T100, the branch will start at the surface of the header pipe. A perfectly rigid junction between the center\-line of the header and surface will be formed automatically by CAESAR II using the element offset calculations. SIFs act at the surface point for the branch. When the reduced branch rules are satisfied, the local flexibility of the header is also inserted at this surface point. Intersections not satisfying the reduced intersection rules will be stiffer and carry more loads, while intersections satisfying the reduced intersection rules will be more flexible and will carry less load. All changes to the model are completely transparent to the user. In systems where the intersection flexibility is a major component of the overall system stiffness, you are urged to run the analysis both with and without the Class 1 Branch Flexibility active to determine the effect of this modeling on the analysis. Use Schneider Activates the Schneider reduced intersection assumptions. By default, this setting is False. It was because of observations by Schneider that much of the work on WRC 329 was started. Schneider pointed out that the code SIFs could be in error when the d/D ratio at the intersection was less than 1.0 and greater than 0.5. In this d/D range, the SIFs could be in error by a factor as high as 2.0. Using the Schneider option in CAESAR II results in a multiplication of the out of plane branch stress intensification by a number between 1 and 2 when the d/D ratio for the inter\-section is between 0.5 and 1.0. For B31.1 and other codes that do not differentiate between in and out-of-plane SIFs, the multiplication will be used for the single stress intensification given. Use WRC 329 Activates the WRC329 guidelines for all intersections, not just for reduced intersections. By default, this setting is False. The recommendations made by Rodabaugh in section 5.0 of WRC329 will be followed exactly in making the stress calculations for intersections. Every attempt has been made to improve the stress calculations for all codes, not just the four discussed in Rodabaugh’s paper. Throughout this document, WRC330 and WRC329 are used synonymously (330 was the draft version of 329). When finally published, the official WRC designation was 329. CAESAR II User's Guide 97 Configuration Editor Code-Specific Settings Topics B31.1 Reduced Z Fix ..................................................................... 98 B31.1/B31.3 Verified Welding and Contour Tees .......................... 98 EN-13480/CODETI Use In-Plane/Out-Plane SIF .......................... 98 Ignore B31.1/B31.3 Wc Factor ...................................................... 99 No RFT/WLT in Reduced Fitting SIFs ........................................... 99 Occasional Load Factor ................................................................. 99 Pressure Variation in EXP Case .................................................... 99 Reduced Intersection ..................................................................... 100 B31.1 Reduced Z Fix Makes the correction to the reduced branch stress calculation that existed in the 1980 through 1989 versions of B31.1. This error was corrected in the 1989 version of B31.1. True Turn on the correction. This is the default setting. False Turn off the correction. B31.1/B31.3 Verified Welding and Contour Tees Controls the assumption that the geometry of B31.3 welding and contour insert tees (sweepolets) meets the dimensional requirements of the code and can be classified as B16.9 tees. True Assume that the fitting geometry meets the requirements of Note 11, introduced in the A01 addendum, and a flexibility characteristic of 4.4*T/r will be used. False Use a flexibility characteristic of 3.1*T/r, as per the A01 addendum. This is the default setting. In order to match runs made with CAESAR II prior to Version 4.40, set this option to True. Prior to Version 4.40, CAESAR II always used a flexibility characteristic of 4.4*T/r. EN-13480/CODETI Use In-Plane/Out-Plane SIF Controls the use of in-plane and out-of-plane SIFs. The EN-13480 piping code (and other European piping codes) defaults to the use of a single SIF, applied to the SRSS of all three bending moments. Optionally, you can utilize distinct in-plane and out-of-plane SIF values for inplane and out-of-plane moments. To use distinct in-plane and out-of-plane SIFs, select True. CAESAR II User's Guide 98 Configuration Editor Ignore B31.1/B31.3 Wc Factor Controls the application of the circumferential weld strength reduction factor, which is now an option in B31.1 and B31.3. True Suppress the application of a weld strength reduction factor. False Apply the weld strength reduction factor at all bends, tees, and reducers for temperatures greater than the starting creep temperature, as defined in the code. No RFT/WLT in Reduced Fitting SIFs Controls whether welding tees and reinforced tees are included in the SIFs for reduced fittings. Part of the discussion centers around just what should be considered a reduced fitting. The CAESAR II default (False) is to assume that welding tees and reinforced fabricated tees are covered by the reduced fitting expressions, even though the reduced fitting expressions do not explicitly cover these intersection types. If you want to leave welding tees and rein\-forced tees out of this definition, set this option to True. Occasional Load Factor Specifies the occasional load factor. The default value of 0.0 tells CAESAR II to use the value that the active piping code recommends. B31.1 states that the calculated stress may exceed the maximum allowable stress from Appendix A, (Sh), by 15% if the event duration occurs less than 10% of any 24-hour operating period, and by 20% if the event duration occurs less than 1% of any 24-hour operating period. The default for B31.1 applications is 15%. If 20% is more suitable for the system being analyzed, then this option can be used to enter the 20%. B31.3 states, "The sum of the longitudinal stresses due to pressure, weight, and other sustained loadings (S1) and of the stresses produced by occasional loads such as wind or earthquake may be as much as 1.33 times the allowable stress given in Appendix A. Where the allowable stress value exceeds 2/3 of yield strength at temperature, the allowable stress value must be reduced as specified in Note 3 in 302.3.2." The default for B31.3 applications is 33%. If this is too high for the material and temperature specified, then a smaller occasional load factor could be input. This configuration option is used to send new job files. After the static load cases have been defined, changing this directive will have no effect for static analysis. For existing static load case definitions, change the occasional load multiplier on the Load Cases tab in the Static Analysis - Load Case Editor. Dynamic analyses will always reference this configuration option. Pressure Variation in EXP Case Controls whether any pressure variation between the referenced load cases will be considered in the resulting expansion case. When set to Default, the software considers the pressure variation according to the active piping code. If you select Default or Yes, then pressure variation is considered for B31.1 and CAN Z662 codes. CAESAR II User's Guide 99 Configuration Editor If you select Yes, then pressure variation is considered for B31.3, B31.3 Chapter IX, B31.4, B31.4 Chapter XI, B31.5, B31.9, ASME NC & ND, B31.1 (1967), Stoomwezen, RCC MC & MD, CODETI, Norwegian TBK-6, EN 13480, GPTC, HPGSL, and JPI codes. This option only affects stresses. It does not affect forces and moments. Reduced Intersection Defines the code rules for reduced intersection. Select one of the following options: B31.1 (Pre 1980) Use the pre-1980 B31.1 code rules used for reduced intersection. These rules did not define a separate branch SIF for the reduced branch end. The branch stress intensification factor will be the same as the header stress intensification factor regardless of the branch-toheader diameter ratio. B31.1 (Post 1980) Use the post-1980 B31.1 code rules for reduced intersections. The reduced intersection SIF equations in B31.1 from 1980 through 1989 generated unnecessarily high SIFs because of a mistake made in the implementation. (This is according to WRC329.) For this reason, many analysts opted for the pre-1980 B31.1 SIF calculation. CAESAR II corrects this mistake by automatically setting B31.1 Reduced Z Fix to True (the default setting). You can vary the status of this flag in the CAESAR II configuration file to generate any interpretation of B31.1 that you want. The default for a new job is for B31.1(Post 1980) and for B31.1 Reduced Z Fix to be set to True. The No RFT/WLT in Reduced Fitting SIFs (page 99) option also affects the SIF calculations at reduced intersections. WRC 329 Use the recommendations of WRC329 for reduced intersections. A reduced intersection is any intersection where the d/D ratio is less than 0.975. The WRC329 recommendations result in more conservative stress calculations in some instances and less conservative stress calculations in others. In all cases, the WRC329 values should be more accurate and more in-line with the respective codes intent. ASME Sect. III Use the 1985 ASME Section III NC and ND rules for reduced intersections. Schneider Activate the Schneider reduced intersection stress intensification factor multiplication. Has the same effect as Use Schneider (page 97). CAESAR II User's Guide 100 Configuration Editor General Settings Topics Add F/A in Stresses ....................................................................... 101 Add Torsion in SL Stress ............................................................... 101 All Cases Corroded........................................................................ 102 Allow User's SIF at Bend ............................................................... 102 Base Hoop Stress On (ID/OD/Mean/Lamé) .................................. 102 Default Piping Code ....................................................................... 103 New Job Liberal Expansion Stress Allowable ............................... 103 Use PD/4t ...................................................................................... 103 Yield Stress Criterion ..................................................................... 103 Add F/A in Stresses Specifies whether the axial stress term is included in the code stress computation. If you select Default in this configuration setting, the software uses whatever the currently active piping code recommends. Only the process piping codes (except for B31.3), or codes where the sustained stress equation is not explicitly given, have the F/A stresses included in the sustained and occasional stress equations. The power piping codes (such as B31.1) do not include the F/A stresses because the equations given explicitly in the code do not include them. To force CAESAR II to include the axial stress term in those codes that do not include it already by default, select Yes. The F/A stresses discussed here are not due to longitudinal pressure. These are the F/A stresses due to structural loads in the piping system itself. Add Torsion in SL Stress Controls how the software handles the torsion term in those codes that do not include it already by default. If you select Default in this configuration setting, the software uses whatever the currently active piping code recommends. The power piping codes (such as B31.1) include torsion in the sustained and occasional stresses by explicitly including it in the stress equation (B31.1). The process piping codes (except for B31.3) do not include torsion in the sustained and occasional stresses by implicitly calling for longitudinal stresses only. To force CAESAR II to include the torsion term in those codes that do not include it already by default, select Yes. In a sustained stress analysis of a very hot piping system subject to creep, it is recommended that you include torsion in the sustained stress calculation using this parameter in the setup file. For more information, see Code Compliance Considerations (page 1097). CAESAR II User's Guide 101 Configuration Editor All Cases Corroded Controls whether CAESAR II uses corroded section modulus in stress calculations. The B31.3 piping code reduces the section modulus for sustained or occasional stress calculations by the reduction in wall thickness due to corrosion. Using All Cases Corroded causes the software to use the corroded section modulus for the calculation of all stress types. This method is conservative, and probably more realistic because corrosion can significantly affect fatigue life or expansion. When you clear All Cases Corroded, the software follows the piping code recommendations. That is, depending on the active piping code, some load cases consider corrosion, and some do not. For more information, see Code Compliance Considerations (page 1097). Allow User's SIF at Bend Controls the stress intensification factor for bends. Previously this was not permitted, and the code-defined SIF was always used. To override the code’s calculated SIF for bends, select True. The user-defined SIF acts over the entire bend curvature and must be specified at the To end of the bend element. The default setting is False. Base Hoop Stress On (ID/OD/Mean/Lamé) Indicates how the value of hoop stress should be calculated. The default is to use the ID of the pipe. Most piping codes consider the effects of pressure in the longitudinal component of the CODE stress. Usually, the value of the hoop stress has no bearing on the CODE stress, so changing this directive does not affect the acceptability of the piping system. If necessary, you may change the way CAESAR II computes the hoop stress value. Available options are: ID Compute hoop stress according to Pd/2t, where d is the internal diameter of the pipe. OD Compute hoop stress according to Pd/2t, where d is the outer diameter of the pipe. Mean Compute hoop stress according to Pd/2t, where d is the average or mean diameter of the pipe. Lamé Compute maximum hoop stress according to Lamé's solution: s = P(Ro2+Ri2)/(Ro2-Ri2). When the piping code specifies hoop stress evaluation, the software uses the code's hoop stress calculation and ignores Base Hoop Stress On. For example, offshore or transportation piping codes, such as B31.4, B31.8, and DNV, specify hoop stress evaluation. CAESAR II User's Guide 102 Configuration Editor Default Piping Code Specifies the piping code that you design to most often. This code will be used as the default if no code is specified in the problem input. The default piping code is B31.3, the chemical plant and petroleum refinery code. Valid entries are: B31.1 ASME-NC (Class 2) Stoomwezen DNV B31.3 ASME-ND (Class 3) RCC-M C EN 13480 B31.3 Chapter IX Navy 505 RCC-M D GPTC/Z380 B31.4 CAN Z662 CODETI PD 8010-1 B31.4 Chapter IX CAN Z662 Chapter 11 Norwegian TBK-6 PD 8010-2 B31.4 Chapter XI BS 806 FDBR ISO 14692 B31.5 Swedish 1 BS 7159 HPGSL B31.8 Swedish 2 UKOOA JPI B31.8 Chapter VIII B31.1-1967 IGE/TD/12 B31.9 New Job Liberal Expansion Stress Allowable Instructs the software to default new jobs to use the liberal expansion stress allowable. This allowable adds the difference between the hot allowable stress and the sustained stress to the allowable expansion stress range if it is allowed by the code in use. To instruct the software to default new jobs to not use this allowable, select False. Use PD/4t Instructs the software to use the simplified form of the longitudinal stress term when computing sustained stresses. Some codes permit this simplified form with thin-walled pipe thicknesses. This option is used most often when you are comparing CAESAR II results to older pipe stress software results. In most cases, you should use the more comprehensive default calculation. The software ignores Use PD/4t for the offshore codes B31.4 Chapter IX, B31.8 Chapter VIII, Canadian Z662 Chapter 11, and Det Norske Veritas (DNV). Yield Stress Criterion Specifies the method the software uses to calculate maximum stress. CAESAR II can calculate this maximum stress (which is not a code stress) according to either the von Mises Theory or the Maximum Shear Theory. Code stress refers to a stress calculated by an equation provided by the code. For more information on code-defined stresses, see the CAESAR II Quick Reference Guide. CAESAR II User's Guide 103 Configuration Editor The Stresses Extended output report produced by CAESAR II contains a value representative of the maximum stress state through the cross section, calculated according to the indicated yield criteria theory. Configuration Setting Failure Theory Calculated Stress Max3D Shear Maximum Shear Stress Maximum Stress Intensity von Mises Maximum Energy of Distortion Octahedral Shearing Stress CAESAR II computes the selected stress at four points along the axis normal to the plane of bending (outside top, inside top, inside bottom, outside bottom), and includes the maximum value in the stresses report. The equations used for each of these yield criteria are listed below. If von Mises Theory is used, the software computes the octahedral shearing stress, which differs from the von Mises stress by a constant factor. For codes B31.4, B31.4 Chapter IX, B31.4 Chapter XI, B31.8, B31.8 Chapter VIII, and DNV, this setting controls which equation the software uses to compute the equivalent stress. For these codes, the software uses the equations shown in the piping code to determine the yield stress criterion in the Stresses Extended output report. Stress Formulation CAESAR II reports the largest stress using four calculation points through the pipe cross section, as show in the following figure. The four points are established by a line perpendicular to the bending moment acting on the pipe (shown in red). Points 1 and 4 are on the outside surface of the pipe, where radial stress is zero. Point 1 is in bending tension and Point 4 is in bending compression. Points 2 and 3 are on the inside surface of the pipe where radial stress is compressive (negative) pressure. CAESAR II User's Guide 104 Configuration Editor Longitudinal stress (Sl), hoop stress (Sh), radial stress (Sr) and shear stress (St) are calculated at each position using the appropriate formulas. Position Longitudinal Stress (Sl) Hoop Stress (Sh) Radial Shear Stress Stress (St) (Sr) 1 2 3 4 The table formulas assume that this is a B31.3-style stress equation with Lamé hoop stress. These stresses are translated into the principal stresses S1, S2, and S3. The following shows a graphical representation of a typical calculation of the four position points. Determine the principal stress using the longitudinal stress (Sl), the hoop stress (Sh), and the shear stress (St)—which sets the red line. The principal stress refers to the points where the red circle crosses the normal stress axis (shear stress equals zero). Place the radial stress (Sr) (which has a shear stress of zero) on the same axis. The largest intersection point is S1 and the smallest is S3. CAESAR II User's Guide 105 Configuration Editor Equivalent Stress, Octahedral Shearing Stress, von Mises Stress: Use the S1, S2, and S3 values in the equation above to determine the octahedral shearing stress at each position. CAESAR II reports the largest of these four values. 3D Maximum Shear Stress Intensity (S.I.): S.I. = S1-S3 When you configure CAESAR II to report 3D maximum shear stress intensity, the software reports the largest intensity (S1-S3). Legacy Settings Topics B31.3 Implement Appendix P ........................................................ 106 B31.3 Use SL Formulation Para 320 (2010) ................................. 106 Include Axial Force in Expansion Stress ....................................... 106 SIF Multiplier for Sustained Stress Index ...................................... 107 B31.3 Implement Appendix P Controls the implementation of the alternate rules in B31.3 Appendix P. This option produces a code compliance operating load case, with allowable stress values. B31.3 Use SL Formulation Para 320 (2010) Controls what formula CAESAR II uses for computing longitudinal stress for sustained loads (SL) for the B31.3 code. The 2010 Edition of B31.3 code introduced a specific formula for computing SL. This code formula was previously optional and referred to as B31.3 Code Case 178. The software defaults to automatically computing sustained loads using this formula. You can change the B31.3 Use SL Formulation Para 320 (2010) configuration setting in the Configuration Editor > SIFs and Stresses to False if you do not want CAESAR II to use this formula, for example in the case of pre-2010 Edition jobs. CAESAR II sets this configuration setting to True by default, which means the software overrides the directives for F/A and torsion and uses this formula to calculate sustained case stresses. Include Axial Force in Expansion Stress Enables the software to include calculated axial force in the expansion stress (SE). Choose one of the following settings: No Exclude axial forces from the (Expansion) Displacement Stress Range value. (This is Se in CAESAR II User's Guide 106 Configuration Editor Eq. (17) of B31.3.) |Sa| + Se Include the absolute value of the axial force to the (Expansion) Displacement Stress Range, and report the sum as the (Expansion) Displacement Stress Range, Se. This selection is more conservative than (|Sa| + Sb)2. (|Sa| + Sb)2 Include the absolute value for the axial force to the bending term in the (Expansion) Displacement Stress Range equation (Se, Eq (17) in B31.3). This selection is less conservative than |Sa| + Se. This option more closely follows theory. Default Follow the recommended setting for the axial force in expansion stress based on the piping code you specified for the job. (For example, the B31.3 piping code recommends using the (|Sa| + Sb)2 equation for axial force. So, when you set this configuration setting to Default, if the job uses the B31.3 piping code, the software uses the (|Sa| + Sb)2 option for calculating axial force in the expansion stress.) SIF Multiplier for Sustained Stress Index Modifies the stress index for sustained loads and occasional loads. The default setting is 0.0000, which indicates that the software uses whatever the currently active piping code recommends for the SIF/Index multiplier. For example, if this configuration setting is set to 0.000 and you select B31.3 or B31.3 Chapter IX, the code defines the SIF multiplier as 0.7500. With the release of CAESAR II 2014 and the implementation of B31.3 2012, the internal interpretation of this existing configuration setting was changed. B31.3 2012 defines the SIF multiplier value as 0.75. Other codes similar to B31.3 do not address this value. The default value of this configuration setting was changed to 0.0000. This change enables CAESAR II to internally set the multiplier to 0.7500 for B31.3 and to 1.0000 for other similar codes. The following table summarizes these settings. Option Configuration SIF Multiplier Setting Sustained Moment Multiplier (I) B31.3, B31.3 Ch IX, B31.4, & B31.4 Ch XI Codes Codes similar to B31.3 (such as: JPI, B31.5) Option 1 (default) 0.0000 I = 0.75i I = i (similar to Option 4) Option 2 0.0001 I = 1.0 I = 1.0 Option 3 0.7500 I = 0.75i I = 0.75i Option 4 1.0000 I=i I=i This change does not affect all piping codes. CAESAR II User's Guide 107 Configuration Editor The following interpretations apply to B31.3 code prior to the 2010 Edition, so they are only applicable if you need to analyze older jobs to the older code addenda: B31.3 Interpretation 1-34 (February 23, 1981) File: 1470-1 states that for sustained and occasional loads, you can use a SIF of 0.75i, but not less than 1.0. To comply with this interpretation (1-34), type 0.7500. B31.3 Interpretation 6-03 (December 14, 1987) File B31-87-022 permits you to ignore the stress intensification for sustained and occasional loads. To comply with this interpretation (6-03), type 0.0001. Set/Change Password You can set password protection for the configuration file using the Security command. By setting a password on the primary configuration file, a corporate standard can be enforced throughout the network. Subsequent use of the configuration module in other data folders will allow only modification of display or other environment directives that do not affect calculated results. To set security on your configuration file: 1. Set up your configuration file and click Save and Exit in the top-left corner of the Configuration Editor window to save the configuration settings. 2. From the Home tab, select File > Set Default Data Directory. 3. Browse and select the CAESAR II System subfolder in the Default Data Directory Specification dialog box Locate the System subfolder in the root folder based on your platform. Windows 7/8/8.1: \Program Data\Intergraph CAS\CAESAR II\Version Number\System Windows XP: \Documents and Settings\All Users\Application Data\Intergraph CAS\CAESAR II\Version Number\System Click Configure or Tools > Configure/Setup to open the Configuration Editor dialog box, and then click on the Security drop-down arrow. 1. Select one of the following options, depending upon your current configuration: New Password (page 108) Access Protected Data (page 109) Change Password (page 109) Remove Password (page 109) CAESAR II User's Guide 108 Configuration Editor New Password Specifies a new password. After typing a password, you can change configuration settings from the program folder, or alter or remove the password. Initially, New Password is the only option available. When typing a new password, you are prompted for the new password a second time to ensure the password was typed as expected the first time. Access Protected Data Allows you to modify protected options. This option is accessible only after a password exists. The use of this option is not necessary if there is no previously specified password. If no password has been set, you can modify all configuration settings. Change Password Allows you to change your current password. You must first type the correct existing password. The current password may be changed at any time by anyone who has authorization to do so. After a password has been set, the software disables all computation controls, stress options, and any other configuration options, which could affect the CAESAR II computations. Remove Password Deletes the current password. Anyone with authorization can remove the current password by entering the correct existing password for this option. After a password is removed, all options that appear in the Configuration Editor can be modified from any folder where you have read/write access rights. CAESAR II User's Guide 109 SECTION 3 Piping Input Main window ribbon: Home > Input > Piping Input Shortcut key: ALT+2 - Opens Auxiliary Data as a separate dialog box Specifies piping parameters in the CAESAR II Classic Piping Input dialog box. This dialog box describes the piping on an element-by-element basis. It consists of command menus and toolbars and data fields containing information about each piping element. A graphic representation of the model displays automatically. The model updates as you add new elements. In This Section Classic Piping Input Dialog Box ..................................................... 111 Available Commands ..................................................................... 262 3D Modeler .................................................................................... 435 S3D/SPR Model View .................................................................... 452 CAESAR II User's Guide 110 Piping Input Classic Piping Input Dialog Box Groups piping data into blocks of related data on the left side of Classic Piping Input. Double click >> in the upper right corner of any group to display additional input dialog boxes. The right side of the piping input includes the Auxiliary Data panel with tabs which relate to items selected by double-clicking check boxes on the left side. You can also access these tabs by selecting a command in the Aux Tools Toolbar (page 419). CAESAR II User's Guide 111 Piping Input Navigating the Classic Piping Input Dialog Box using the Function Keys Function keys help you to quickly type data without using the mouse to move to various input boxes. By default, when you place the cursor inside a box on the Classic Piping Input dialog box, pressing a function key on the keyboard moves the cursor to the beginning of a block of input data according to the list below. Function Key Destination F2 From Node F3 DX F4 Diameter F5 Temp 1 F6 Material F7 Elastic Modulus (c) F8 Refractory Thickness F9 Line number Help Screens and Units Press the question mark key ? or the F1 function key while the cursor is in any of the input data cells to display interactive help text for that item. Hover the cursor over a box to display a tool tip indicating the current units. Node Numbers Shortcut keys: F2 - Jumps to Node Numbers ALT+1 - Opens Edit Node Numbers dialog box Indicates the node numbers for the selected element on Classic Piping Input. Each element is identified by its end node number. Because each input screen represents a piping element, you must specify the element end points, called the From node and the To node. The software uses these points as locations at which you can type or extract information. You must specify a From and To node for all elements. CAESAR II User's Guide 112 Piping Input You can set the Auto Node Number Increment configuration setting in Home > Setup > Configure on the main window ribbon and the software generates the From and To node values automatically (to a value other than zero) based on the increment you specify. Double-click >> to display the Edit Node Numbers dialog box. For information on controlling the display of node numbers, see Node Numbers (page 400). From Specifies the node number for the starting end of the element. Node numbers must be numeric, ranging from 1 to 32000. Typically, the From node number is automatically generated by CAESAR II from the preceding element. You can change the node numbers but be careful not to use the same node number more than once in a model. To Specifies the node number for the end of the element. Node numbers must be numeric, ranging from 1 to 32000. You can change the node numbers but be careful not to use the same node number more than once in a model. Name Assigns non-numeric names to the node points of an element. Double-click the Name check box to display the Node Names tab in the Auxiliary Data panel. You can assign names of up to 25 characters for the From and To nodes. The software maintains consistency of node names between elements which share a node. For example, if you provide a name for a To node, the same name displays for the same node when it is the From node for another element. Node Numbers controls how node number and node names display in the graphic view. For more information, see Node Numbers (page 400). CAESAR II User's Guide 113 Piping Input Deltas Shortcut keys: F3 - Jumps to Deltas ALT+2 - Opens Edit Deltas dialog box Indicates the length of the selected element on the Classic Piping Input dialog box. Type element lengths as delta dimensions according to the X, Y, and Z rectangular coordinate system established for the piping system. The Y-axis represents the vertical axis in CAESAR II. CAESAR II treats each element as a vector. The vector length is equal to the element length. The vector direction points from the From node to the To node. The delta dimensions DX (page 114), DY (page 116), and DZ (page 117), are the measurements along the X, Y, and Z-axes between the From node and the To node. In most cases you only need to use one of the three options, because the piping usually runs along the global axes. Where the piping element is skewed, you must make two or three entries. You must define at least one option for all elements except zero-length expansion joints. When you are using feet and inches for compound length and length units, valid entries include formats such as: 3-6, 3 ft. -6 in, and 3-6-3/16. You can use offsets to modify the stiffness of the current element by adjusting its length and the orientation of its neutral axis in 3-D space. Double-click >> to display the Edit Deltas dialog box. DX Specifies the X-axis component of the element length. CAESAR II accepts [compound length]-[length]-[fraction] formats (such as feet - inch - fraction or meter - decimal - centimeters) as valid input values in most cells. You can use simple forms of addition, multiplication, and division, as well as the exponential format. CAESAR II User's Guide 114 Piping Input The table below shows example formats and results for compound lengths using English units (ft. and in.) and metric units (m. and mm.). The software defines units for your model through the defined units file. For more information, see Database Definitions (page 65) and Units File Name (page 68). Example dimension Example format Results 6 6 in. 6 mm. 6-0 or 6'0 6 ft. 0 in. 6or 6' 6 ft. 0 in. 6.3or 6.3' 6.3 ft. 6-10 or 6'10 6 ft. 10 in. 6-10-1/4 or 6'10-1/4 6 ft. 10-1/4 in. Addition: 10 ft. 5-1/4 in. 6-10-1/4+3-7 9 m. 17-1/4 mm. Subtraction: 3 ft. 1 in. -12-3+15-4 3 m. 1 mm. Multiplication: 5 ft. 3 in. 6.3*10 63 mm. Division: 9 ft. 4.53in. 337.6/3 112.53 mm. 6 m. 0 mm. 6 m. 0 mm. 6.3 m. 6 m. 10 mm. 6 m. 10-1/4 mm. For addition, you can add two or more positive operands. The software does not directly support subtraction because a dash (-) after a number indicates a unit for a compound length. As a result, you cannot subtract a positive amount, CAESAR II User's Guide 115 Piping Input such as 15-4-12-3. You must add a negative amount (such as -12-3+15-4), and you can use only two operands. When units for length and compound length are the same, using the dash (-) is not recommended. For example, if both units are mm, then 6-10 results in 6 mm 10 mm. The software displays the values as the sum of 16 mm. To see the global coordinates of all nodes in the model, open the Coordinates list. For more information, see List (page 274) and X Coordinate, Y Coordinate, Z Coordinate (page 277). For more information on element length, see Deltas (page 114). DY Specifies the Y-axis component of the element length. CAESAR II accepts [compound length]-[length]-[fraction] formats (such as feet - inch - fraction or meter - decimal - centimeters) as valid input values in most cells. You can use simple forms of addition, multiplication, and division, as well as the exponential format. The table below shows example formats and results for compound lengths using English units (ft. and in.) and metric units (m. and mm.). The software defines units for your model through the defined units file. For more information, see Database Definitions (page 65) and Units File Name (page 68). Example dimension Example format Results 6 6 in. 6 mm. 6-0 or 6'0 6 ft. 0 in. 6or 6' 6 ft. 0 in. 6.3or 6.3' 6.3 ft. 6-10 or 6'10 6 ft. 10 in. 6-10-1/4 or 6'10-1/4 6 ft. 10-1/4 in. CAESAR II User's Guide 6 m. 0 mm. 6 m. 0 mm. 6.3 m. 6 m. 10 mm. 6 m. 10-1/4 mm. 116 Piping Input Example dimension Example format Results Addition: 10 ft. 5-1/4 in. 6-10-1/4+3-7 9 m. 17-1/4 mm. Subtraction: 3 ft. 1 in. -12-3+15-4 3 m. 1 mm. Multiplication: 5 ft. 3 in. 6.3*10 63 mm. Division: 9 ft. 4.53in. 337.6/3 112.53 mm. For addition, you can add two or more positive operands. The software does not directly support subtraction because a dash (-) after a number indicates a unit for a compound length. As a result, you cannot subtract a positive amount, such as 15-4-12-3. You must add a negative amount (such as -12-3+15-4), and you can use only two operands. When units for length and compound length are the same, using the dash (-) is not recommended. For example, if both units are mm, then 6-10 results in 6 mm 10 mm. The software displays the values as the sum of 16 mm. To see the global coordinates of all nodes in the model, open the Coordinates list. For more information, see List (page 274) and X Coordinate, Y Coordinate, Z Coordinate (page 277). For more information on element length, see Deltas (page 114). DZ Specifies the Z-axis component of the element length. CAESAR II accepts [compound length]-[length]-[fraction] formats (such as feet - inch - fraction or meter - decimal - centimeters) as valid input values in most cells. You can use simple forms of addition, multiplication, and division, as well as the exponential format. The table below shows example formats and results for compound lengths using English units (ft. and in.) and metric units (m. and mm.). The software defines units for your model through the defined units file. For more information, see Database Definitions (page 65) and Units File Name (page 68). CAESAR II User's Guide 117 Piping Input Example dimension Example format Results 6 6 in. 6 mm. 6-0 or 6'0 6 ft. 0 in. 6or 6' 6 ft. 0 in. 6.3or 6.3' 6.3 ft. 6-10 or 6'10 6 ft. 10 in. 6-10-1/4 or 6'10-1/4 6 ft. 10-1/4 in. Addition: 10 ft. 5-1/4 in. 6-10-1/4+3-7 9 m. 17-1/4 mm. Subtraction: 3 ft. 1 in. -12-3+15-4 3 m. 1 mm. Multiplication: 5 ft. 3 in. 6.3*10 63 mm. Division: 9 ft. 4.53in. 337.6/3 112.53 mm. 6 m. 0 mm. 6 m. 0 mm. 6.3 m. 6 m. 10 mm. 6 m. 10-1/4 mm. For addition, you can add two or more positive operands. The software does not directly support subtraction because a dash (-) after a number indicates a unit for a compound length. As a result, you cannot subtract a positive amount, such as 15-4-12-3. You must add a negative amount (such as -12-3+15-4), and you can use only two operands. When units for length and compound length are the same, using the dash (-) is not recommended. For example, if both units are mm, then 6-10 results in 6 mm 10 mm. The software displays the values as the sum of 16 mm. CAESAR II User's Guide 118 Piping Input To see the global coordinates of all nodes in the model, open the Coordinates list. For more information, see List (page 274) and X Coordinate, Y Coordinate, Z Coordinate (page 277). For more information on element length, see Deltas (page 114). Offsets Indicates whether the software corrects modeled dimensions of an element back to its actual dimensions. Double-click the Offsets check box on the Classic Piping Input dialog box to select or clear this option. Typical units (depending on your unit system): in mm cm Specify the distances from the position of the From node in 3-D space to the actual From end of the element. Specify the distances from the position of the To node in 3-D space to the actual To end of the element. If you leave any offset direction distances blank, the software defaults them to zero. Thermal expansion is “0” for the offset portion of an offset element. No element flexibility is generated for the offset portion of the element. The following figure shows a common usage for the offset element. CAESAR II User's Guide 119 Piping Input Length Specifies the distance between the To node and the From node. CAESAR II accepts [compound length]-[length]-[fraction] formats (such as feet - inch - fraction or meter - decimal - centimeters) as valid input values in most cells. You can use simple forms of addition, multiplication, and division, as well as the exponential format. For addition, you can add two or more positive operands. The software does not directly support subtraction because a dash (-) after a number indicates a unit for a compound length. As a result, you cannot subtract a positive amount, such as 15-4-12-3. You must add a negative amount (such as -12-3+15-4), and you can use only two operands. When units for length and compound length are the same, using the dash (-) is not recommended. For example, if both units are mm, then 6-10 results in 6 mm 10 mm. The software displays the values as the sum of 16 mm. Direction Cosines Specifies the X, Y, and Z components or element direction cosines. For an element aligned with the X-axis, Cos X ..... 1.0 Cos Y ..... <Blank> Cos Z ..... <Blank> For an element aligned with the Y-axis, Cos X ..... <Blank> Cos Y ..... 1.0 CAESAR II User's Guide 120 Piping Input Cos Z ..... <Blank> For an element aligned with the Z-axis, Cos X ..... <Blank> Cos Y ..... <Blank> Cos Z ..... 1.0 Pipe Sizes Shortcut keys: F4- Jumps to Pipe Sizes ALT+3 - Opens Edit Pipe Sizes dialog box Indicates the pipe dimensions for the selected element on the Classic Piping Input dialog box. Type the dimensions for the element. Mill tolerance is used only for the IGE/TD/12 piping code. Seam weld is used only for the IGE/TD/12 piping code. These options carry forward from one element to the next during the design session; you only need to type values for those elements at which a change occurs. You can specify nominal pipe sizes and schedules. CAESAR II converts these values to actual outside diameter and wall thickness. Outside diameter and wall thickness are required data inputs. Nominal diameters, thicknesses, and schedule numbers are a function of the pipe size specification. Click Home > Setup > Configure on the main window ribbon to select ANSI, JIS, or DIN as the piping size specification. CAESAR II User's Guide 121 Piping Input Double-click >> to display the Edit Pipe Sizes dialog box. Diameter Specifies the pipe diameter. Typical units (depending on your unit system): in mm cm Normally, you should type the nominal diameter and CAESAR II converts it to the actual outer diameter necessary for the analysis. There are two ways to prevent this conversion: Use a modified UNITS file with the Nominal Pipe Schedules turned off, Specify diameters whose values are off slightly from a nominal size (in English units the tolerance on diameter is 0.063 in.). Use F1 to obtain additional information and the current units for this input box. Available nominal diameters are determined by the active pipe size specification, set by the configuration software. The following are the available nominal diameters. ANSI Nominal Pipe ODs, in inches (file ap.bin) ½ ¾ 1 1 ½ 2 2 ½ 3 3 ½ 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 42 JIS Nominal Pipe ODs, in millimeters (file jp.bin) 15 20 25 32 40 50 65 80 90 100 125 150 200 250 300 350 400 450 500 550 600 650 DIN Nominal Pipe ODs, in millimeters (file dp.bin) 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 500 600 700 800 900 1000 1200 1400 1600 1800 2000 2200 CAESAR II User's Guide 122 Piping Input Seam Welded Indicates whether the piping element is seam welded B31.1 / B31.3 If the B31.1 or B31.3 piping codes are active, select the Seam-welded check box to activate the Wl box. Wl (the weld strength reduction factor) is used by the software to determine the minimum wall thickness of the element. IGE/TD/12 If the IGE/TD/12 piping code is active, select the Seam welded check box when straight pipes are seam welded. This option affects the stress intensification factor calculations for that pipe section due to seam welded fabrication. WI Factor Specifies the WI factor. +Mill Tol % / Wl / Ovality % +Mill Tol % Specifies the positive mill tolerance. This option is only enabled when IGE/TD/12 is active. It is used when the Base Stress/Flexibility On option of the Special Execution Options is set to Plus Mill Tolerance. In that case, piping stiffness and section modulus is based on the nominal wall thickness increased by this percentage. You can change this value on an element-byelement basis. The software defaults to a value of 12.5. Wl For the B31.3 piping code, specifies the weld strength reduction factor (W l), to be used in the minimum wall calculation for straight pipe. Ovality % For the DNV 2017 piping code, specifies the percentage of pipe ovalization. DNVGL-ST-F101 addresses the minimum and maximum allowable percentages of ovalization of piping to prevent collapse. The software defaults to a value of 0.5. Wt/Sch Specifies the thickness of the pipe as the wall thickness, wt, or as a pipe schedule. Typical units (depending on your unit system): in mm cm Normal input consists of a schedule indicator (such as S, XS, or 40), which is converted to the proper wall thickness by CAESAR II. If actual thickness is entered, CAESAR II accepts it as CAESAR II User's Guide 123 Piping Input entered. Available schedule indicators are determined by the active piping specification, set by the configuration software. ANSI B36.10 Steel Nominal Wall Thickness Designation S - Standard XS - Extra Strong XXS - Double Extra Strong ANSI B36.10 Steel Pipe Numbers 10 20 30 40 60 80 100 120 140 160 ANSI B36.19 Stainless Steel Schedules 5S 10S 40S 80S JIS Pipe Schedules 1990 Steel Schedules: 10 20 30 40 60 80 100 120 140 160 1990 Stainless Steel Schedules: 5S 10S 40S DIN Pipe Schedules None ISO 14692 2017 Nominal reinforced pipe thickness Only the S (standard) schedule applies to wall thickness calculations for DIN. -Mill Tol % / Tvar % -Mill Tol % Displays the negative mill tolerance. This value is read from the configuration file and used in minimum wall thickness calculations. Also, for IGE/TD/12, this value is used when the Base Stress/Flexibility On option of the Special Execution Options is set to Plus Mill Tolerance. In that case, piping stiffness and section modulus is based on the nominal wall thickness, decreased by this percentage. You can change this value on an element-by-element basis. Tvar % Specifies the percentage variation of the reinforced pipe wall thickness. The minimum reinforced pipe wall thickness (t) = W t(1 - Tvar%). For more information on W t, see Wt/Sch (page 123). CAESAR II User's Guide 124 Piping Input Corrosion Specifies the corrosion allowance used to calculate a reduced section modulus. There is a configuration option available to consider all stress cases as corroded. For more information, see All Cases Corroded (page 102). Typical units (depending on your unit system): in mm cm Pipe Density Displays the pipe density value. The appropriate pipe density is filled in automatically when you provide a proper material number. You can override this value at any time. The software then duplicates the value through the rest of the input. Typical units (depending on your unit system): lb/in3 kg/cm3 kg/dm3 kg/m3 Fluid Density Defines the fluid density. Specify the fluid density when the internal fluid the piping system transports significantly affects the weight loads. Typical units (depending on your unit system): lb/in3 kg/cm3 kg/dm3 kg/m3 When the specific gravity of the fluid is known, you can type that instead of the density. For example, you could type 0.85SG. Specific gravities are converted to the appropriate densities immediately on input. To type specific gravity, follow the numeric value with the letters SG (no spaces). The software automatically converts this value to density. Propagate Parameters Indicates whether to propagate the property changes. Clear this check box to indicate that properties apply to the current element only. CAESAR II User's Guide 125 Piping Input Operating Conditions Shortcut keys: F5 - Jumps to Operating Conditions ALT+4 - Opens Edit Operating Conditions dialog box Double-click >> - Opens Edit Operating Conditions dialog box. Specifies the temperatures and pressures for the selected element on the Classic Piping Input dialog box. Each temperature group ( such as T1) and pressure group (such as P1) creates a load for use in building static analysis load cases. The software uses the loads to build recommended load cases (such as W+T1+P1) You can specify up to nine temperatures and ten pressures (nine operating cases plus the hydrostatic test pressure) for each piping element. The temperatures are actual temperatures, not changes from the ambient temperature. The software uses the temperatures to obtain the thermal strain and allowable stresses for the element from the material database. Pressures are gauge values and cannot be negative. Both thermal and pressure data carries forward from one element to the next until changed. As an alternative, you can directly specify the thermal strains. Thermal strains have absolute values on the order of 0.002 and are unitless. For more information, see Alpha Tolerance (page 61). Typing a value in the Hydro pressure box causes the software to build a hydro case in the set of recommended load cases. CAESAR II uses an ambient temperature of 70°F, unless changed using the Special Execution Parameters option. For more information, see Ambient Temperature (page 355). Temperatures Specifies operating temperatures. The temperature boxes allow up to nine different operating cases. The error checker validates temperature values to ensure that they are within the code allowed ranges. You can exceed the ranges by typing the expansion coefficient in the temperature box in units of length/length. When you are using material 21 (user-defined material), type a thermal expansion coefficient instead of a temperature. Typical units (depending on your unit system): ºF ºC CAESAR II User's Guide 126 Piping Input Values, whose absolute values are less than the Alpha Tolerance, in the temperature box are taken to be thermal expansion coefficients. The Alpha Tolerance is a configuration file parameter and is taken to be 0.05 by default. For example, if you wanted to type the thermal expansion coefficient equivalent to 11.37in./100ft., the calculation would be: 11.37in./100ft. * 1 ft./ 12in. = .009475 in./in. Type this into the appropriate Temperature box. A cut short does no more than reduce the length of a pipe element to zero. For example; if you wanted 8.5 cm of cold spring you could put in an 8.5 cm long element and then thermally shrink its length to zero. This allows the cold spring to be manipulated as an individual thermal case rather than as a concentrated force. To edit operating conditions 4 through 9, double-click >> to display the Edit Operating Conditions dialog box. The software automatically suggests load cases according to IGE/TD/12 Appendix 7. Use the following conventions for the specification of the operating conditions. T1 – Maximum Temperature T2 – Minimum Temperature T3 – Minimum Summer Temperature T4 – Maximum Winter Temperature T5 – Maximum Temperature (flow induced) (optional) T6 – Minimum Temperature (flow induced) (optional) P1 – Maximum Incidental Pressure P2 – Maximum Operating Pressure P3 – Compressor Operation P4 – Demand Pressure HP – Hydrotest Pressure CAESAR II User's Guide 127 Piping Input Thermal Strain Displays the corresponding thermal strain values when you type operating temperatures in the temperature fields. This is a read-only property. Typical units (depending on your unit system): in/in mm/mm cm/cm When the thermal expansion coefficients are not available in the material database, you can type thermal strain in the Temperature field if the absolute values are less than the Alpha Tolerance in the configuration. The Alpha Tolerance is 0.05 by default. For more information, see Alpha Tolerance (page 61). You can type up to nine thermal strain values in units of length/length in the temperature field on the Extended Operating Conditions dialog box. CAESAR II displays these values in the Thermal Strain fields. Pressures Specifies operating pressures. There are 10 pressure boxes, which allow up to nine operating and one hydrotest pressure cases. When you type multiple pressures, be careful with the setup of the analysis load cases. Review the recommended load cases provided by the software carefully before proceeding. Typical units (depending on your unit system): lb/in² Bar KPa MPa Specify operating pressures 4 through 9 through the Extended Operating Conditions dialog box, accessed by clicking the >> button in the upper right corner of the standard Temperature and Pressure input boxes. You can work with this dialog box open and move the box around for your convenience. Type a value in the HydroPress box to signal CAESAR II to recommend a hydrotest load case. Type the design gage pressure (that is, the difference between the internal and external pressures). The software disables the Bourdon effect (pressure elongation) by default because it assumes the job to be non-conservative. If you want to enable the Bourdon effect, you can do so by using the Special Execution options. For more information, see New Job Bourdon Pressure (page 63). The Bourdon effect is always considered in the analysis of fiberglass reinforced plastic pipe (Material ID=20). CAESAR II automatically suggests load cases according to IGE/TD/12 Appendix 7. You must use the following conventions for the specification of the operating conditions. CAESAR II User's Guide 128 Piping Input T1 – Maximum Temperature T2 – Minimum Temperature T3 – Minimum Summer Temperature T4 – Maximum Winter Temperature T5 – Maximum Temperature (flow induced) (optional) T6 – Minimum Temperature (flow induced) (optional) P1 – Maximum Incidental Pressure P2 – Maximum Operating Pressure P3 – Compressor Operation P4 – Demand Pressure HP – Hydrotest Pressure Component Information Specifies details for special components (such as bends, rigid elements, expansion joints, and tees), which require additional information. Select or clear these options by double-clicking the applicable component check box on the Classic Piping Input dialog box. Bend Double-click Bend if the active element ends in a bend, elbow or mitered joint. This displays the auxiliary panel on the right side of the screen. CAESAR II usually assigns three nodes to a bend to define the near, mid, and far nodes on the bend. For more information, see Bend (page 130). Rigid Double-click Rigid if the active element is much stiffer than the connecting pipe, such as a flange or valve. This displays the auxiliary panel to collect the component weight. For more information, see Rigid Weight (page 136). For rigid elements, CAESAR II follows these rules: When the rigid element weight is defined as a value other than zero, CAESAR II computes any extra weight due to insulation and contained fluid. The software then adds that value to the defined weight value. The weight of fluid added to a non-zero weight rigid element is equal to the same weight that would be computed for an equivalent straight pipe. The weight of insulation added is equal to the same weight that would be computed for an equivalent straight pipe multiplied by 1.75. If the weight of a rigid element is zero or blank, CAESAR II assumes that the element is an artificial construction element rather than an actual piping element. In CAESAR II User's Guide 129 Piping Input this case, the software does not calculate an insulation or fluid weight for that element. The stiffness of the rigid element is relative to the diameter wall thickness. Make sure that the diameter on a rigid element indicates the rigid stiffness to generate. Expansion Joint Double-click Expansion Joint if the active element is an expansion joint. This displays the auxiliary panel used to collect stiffness parameters and effective diameter. For more information, see Expansion Joint (page 138). Expansion joints can be modeled as zero-length (with all stiffnesses acting at a single point) or as finite-length (with the stiffnesses acting over a continuous element). In the single-point case, you must type all stiffness. In the continuous element case, you must omit either the lateral or angular stiffness. SIF & Tees Double-click SIF & Tees if the active element has special stress intensification factors (SIFs). CAESAR II automatically calculates these factors for each component. For more information, see SIFs & Tees (page 142). Bends, rigids, and expansion joints are mutually exclusive. For more information, see Rigid Weight (page 136) and Expansion Joint (page 138). Bend Indicates that the element is entering a bend. Select or clear this option by double-clicking the Bend check box on the Classic Piping Input dialog box. You can place Intermediate node points at specified angles along the bend, or at the bend midpoint (M). CAESAR II User's Guide 130 Piping Input Radius Displays the bend radius. CAESAR II assumes a long radius by default. You can override this value. Alternatively, select a value from the list. Typical units (depending on your unit system): in mm cm Long Indicates a long radius bend. The radius is equal to 1.5 times the nominal diameter. Short Indicates a short radius bend. The radius is equal to the nominal pipe diameter. 3D Indicates a 3D bend. The radius is equal to 3 times the nominal diameter. 5D Indicates a 5D bend. The radius is equal to 5 times the nominal diameter. Type Specifies the bend type. For most codes, this refers to the number of attached flanges: 1 - Single Flange and 2 - Double Flange. A bend should be considered flanged if there is any heavy or rigid body within two diameters of the bend that significantly restricts the bends ability to ovalize. If there are no flanges on the bend, then do not specify a value for Type. For BS 7159 or UKOOA codes with fiberglass reinforced plastic (FRP) pipe, this entry refers to the material laminate type. The laminate type affects the calculation of flexibility factors and stress intensification factors. 1 - CSM (Chopped Strand Mat) All chopped strand mat (CSM) constructing with internal and external surface tissue reinforced layer. 2 - VM & Woven Roving Chopped strand mat (CSM) and woven roving (WR) construction with internal and external surface tissue reinforced layer. 3 - CSM & Multi-Filament Chopped strand mat (CSM) and multi-filament roving construction with internal and external surface tissue reinforced layer. For ISO 14692 2005, only 3 - CSM & Multi-Filament displays. For ISO 14692 2017, only 1 - Hand Lay displays. For more information, see Hand Lay (page 239). CAESAR II User's Guide 131 Piping Input Angle 1, 2, 3 Displays the angle, a, in degrees, to a point on the bend curvature. You can place additional nodes at any point on the bend curvature provided the added nodes are not within five degrees of each other. You can change the 5º node-spacing limit by using the configuration. For more information, see Minimum Angle to Adjacent Bend (page 76). The element To node is always physically located at the far end of the bend. By default, CAESAR II places a node at the midpoint of the bend (designated by the letter M in this box) as well as at the zero-degree position (start) of the bend, if possible. Node 1, 2, 3 Displays the node number associated with the extra point on the bend. CAESAR II places unique node numbers in these boxes whenever you initiate a bend. New, unique node numbers must be assigned to the points whenever you add points on the bend curvature. If numbering by fives and the To node number for the bend element is 35, a logical choice for the node number for an added node at 30 degrees on the bend would be 34. You can treat the added nodes on the bend like any other nodes in the piping system. Nodes on the bend curvature may be restrained, displaced, or placed at the intersection of more than two pipes. Nodes on a bend curvature are most commonly used as an intersection for a dummy leg or for the location of a restraint. All nodes defined in this manner are plotted at the tangent intersection point for the bend. Miter Points Specifies the number of cuts in the bend if it is mitered. The software checks if the value creates cuts that are closely or widely spaced. If the bend is determined to be widely spaced, and the number of miter cuts is greater than one, the bend should be broken down into “n” single cut widely spaced miters, where “n” is the total number of cuts in the bend. The number of cuts and the radius of the bend are all that is required to calculate the SIFs and flexibilities for the bend as defined in the B31 codes. The bend radius and the bend miter spacing are related by the following equations: Closely Spaced Miters R = S / (2 tan θ ) q = Bend Angle / (2 n) where n = number of miter cuts Widely Spaced Miters R = r2 (1.0 + cot q) / 2.0 r2 = (ri + ro) / 2.0 θ = Bend Angle / 2.0 Fitting Thk Specifies the thickness of the bend if that thickness is different than the thickness of the matching pipe. If the thickness is greater than the matching pipe wall thickness, then the inside diameter of the bend is smaller than the inside diameter of the matching pipe. Typical units (depending on your unit system): CAESAR II User's Guide 132 Piping Input in mm cm CAESAR II calculates section modulus for stress computations based on the properties of the matching pipe as defined by the codes. The pipe thickness is used twice when calculating SIFs and flexibility factors; once as Tn, and once when determining the mean cross-sectional radius of the pipe in the equation for the flexibility characteristic (h): h = (Tn)(R) / (r2) Tn = Thickness of bend or fitting R = Bend radius r = Mean cross-sectional radius of matching pipe = (OD - WT) / 2 OD = Outside Diameter of matching pipe WT = Wall Thickness of matching pipe Most codes use the actual thickness of the fitting (this entry) for Tn, and the wall thickness of the matching pipe for the calculation of the mean cross-sectional radius of the pipe (the WT value). More specifically, the individual codes use the two wall thicknesses as follows: Code For Tn: For Mean Radius Calculation: B31.1 Fitting Fitting B31.3 Fitting Matching Pipe B31.4 Fitting Matching Pipe B31.5 Fitting Matching Pipe B31.8 Fitting Matching Pipe B31.8 Ch VIII Fitting Matching Pipe SECT III NC Fitting Matching Pipe SECT III ND Fitting Matching Pipe Z662 Matching Pipe Matching Pipe NAVY 505 Fitting Fitting B31.1 (1967) Fitting Fitting SWEDISH Fitting Matching Pipe CAESAR II User's Guide 133 Piping Input Code For Tn: For Mean Radius Calculation: BS 806 N/A N/A STOOMWEZEN N/A N/A RCC-M C/D Matching Pipe Matching Pipe CODETI Fitting Fitting NORWEGIAN Fitting Fitting FDBR Fitting Fitting BS 7159 Fitting Fitting UKOOA Fitting Fitting IGE/TD/12 Fitting Fitting EN-13480 Fitting Matching Pipe GPTC/Z380 Fitting Matching Pipe The bend fitting thickness (FTG) is always used as the pipe thickness in the stiffness matrix calculations. However, the thickness of the matching pipe (WT) is always used in the bend stress calculations. Tbend For ISO 14692 2017, defines the wall thickness, tbend, of the bend. Typical units (depending on your unit system): in mm cm The code uses Tbend to calculate the average wall thickness (tb) of the reference laminate: tb = (2b/a)(tbend + toverlay) + [1-(2b/a)]tbend where a is the bend angle. For more information, see Angle 1, 2, 3 (page 132). If you do not define Tbend, then the software uses the pipe wall thickness, W t. For more information, see Wt/Sch (page 123). For information on bend parameters, see Figure B.1 and Figure B.2, section B.2.2, in ISO 14692-3:2017. CAESAR II User's Guide 134 Piping Input K-Factor Specifies the bend flexibility factor. The software calculates the factor according to the current piping code. You can type a value to override this calculation. The software uses Eh/Ea (page 230) to calculate the K-Factor. You can also adjust K-Factor by changing the value of Eh/Ea. b Specifies the angle, b, subtended by the overlap length of lamination (for a laminated joint) or by the end thickness of the bell end (for an adhesive-bonded joint). If you do not define a value, the software uses 0. For information on bend parameters, see Figure B.1 and Figure B.2, section B.2.2, in ISO 14692-3:2017. Seam-Welded Indicates that the bend is seam welded. B31.3 If the B31.3 piping code is active, the Seam Welded check box is used to activate the Wl box for bends. The Wl box is the weld strength reduction factor used to determine the minimum wall thickness of the bend element. B31.3 Chapter IX Not used. IGE/TD/12 Used by IGE/TD/12 to calculate the stress intensification factors due to seam welded elbow fabrication as opposed to extruded elbow fabrication. This option is only available when IGE/TD/12 is active. Overlay Thk For a laminated joint, specifies the thickness of the lamination. If you do not define a value, the software uses 0. Typical units (depending on your unit system): in mm cm Wl for Bends For B31.1 and B31.3, defines the weld strength reduction factor (W l) for bend elements. This value is used in the minimum wall thickness calculations. CAESAR II User's Guide 135 Piping Input EpTp/(EbTb) Specifies the ratio EpTp/EbTb, where: Ep is the axial modulus of the attached pipe; Eb is the axial modulus of the bend; Tp is the average wall thickness of the attached pipe; and T b is the average wall thickness of the bend. If you do not define EpTp/(EbTb), the software uses a default value of 1.0. This value affects the calculation of the flexibility factor for bends. Rigid Specifies rigid element data, usually for a valve or a flange. Select or clear this option by doubleclicking the Rigid check box on the Classic Piping Input dialog box. The Rigids auxiliary panel tab defines options for the rigid element. CAESAR II automatically includes 1.0 times the fluid weight of equivalent straight pipe and 1.75 times the insulation weight of equivalent straight pipe. The rigid element stiffness is proportional to the matching pipe. For example, a 13 in. long 12 in. diameter rigid element is stiffer than a 13 in. long 2 in. diameter rigid element. This fact should be observed when modeling rigid elements that are part of a small pipe/large vessel, or small pipe/heavy equipment model. The stiffness properties are computed using 10 times the thickness of the rigid element. For additional details, see Technical Discussions (page 1009). Type the rigid element length in the DX (page 114), DY (page 116), and DZ (page 117) fields. Rigid Weight Defines the weight of the rigid element. Typical units (depending on your unit system): lb N The value should always be zero or positive and should not include the weight of any insulation or fluid. If you type no weight, then the software models the element as a weightless construction element. Rigid elements with zero weight are modeling constructs and do not have fluid or insulation weight added. If you use the valve and flange database, then the software sets the value for Rigid Weight. For more information, see Valve Flange Database (page 283). Rigid Type Specifies a rigid type. If you use Valve Flange Database , then the software sets the value for Rigid Type. For more information, see Valve Flange Database (page 283). CAESAR II User's Guide 136 Piping Input The software graphically displays the rigid type in the model view. Unspecified Valve Flange Flange Pair Flanged Valve When you select Flange-Valve-Flange in Valve Flange Database , the software creates a valve and a pair of flanges. For more information, see Valve and Flange Database: <database name> Dialog Box (page 285). CAESAR II User's Guide 137 Piping Input If you have not specified a value for Element Name (page 261), then the software defines Element Name with the value for Rigid Type. No change is made to Element Name when Rigid Type is Unspecified. Expansion Joint Indicates that you are supplying expansion joint data. Select or clear this option by doubleclicking Expansion Joint on the Classic Piping Input dialog box. This auxiliary panel tab controls options for expansion joint stiffness parameters and effective diameter. For a non-zero length expansion joint, you must omit either the transverse or the bending stiffness. Setting the effective diameter to zero deactivates the pressure thrust load. Use this method in conjunction with setting a large axial stiffness to simulate the effect of axial tie-rods. Zero Length Expansion Joints Specifies zeroes in the DX, DY, and DZ fields (or leave the fields blank) for hinged and gimbal joints. Use 1.0 to define completely flexible stiffness and 1.0E12 to define completely rigid stiffness. You must type all stiffnesses. Finite Length Expansion Joints Specifies the expansion joint vector in the DX, DY, and DZ boxes. Because the transverse stiffness is directly related to the bending stiffness for finite length expansion joints, type only one of these stiffnesses. CAESAR II calculates the other stiffness automatically based on flexible length, effective ID, and the other stiffness. In general, type the transverse stiffness and leave the bending stiffness blank. Bellows Stiffness Properties Specifies the expansion joint parameters. Translation - Typical units (depending on your unit system): lb/in N/mm N/m N/cm Rotation - Typical units (depending on your unit system): in•lb/deg N•m/deg If the element length is zero, then you should define all stiffnesses. If the element length is not zero, then you should leave blank either the Bending Stif or the Trans Stif box. CAESAR II CAESAR II User's Guide 138 Piping Input automatically calculates the stiffness that you did not type. You can type all stiffnesses for rubber expansion joints If the torsional stiffness value is not specified, CAESAR II uses a default value of 0.10000E+06 in•lb/deg or 0.11298E+05 N•m/deg. Bending STIFFNESSES from EJMA (and from most expansion joint manufacturers) that are used in a finite length expansion joint model should be multiplied by four before being used in any piping software. Bending STIFFNESSES from EJMA (and from most expansion joint manufacturers) that are used in a ZERO length expansion joint model should be used without modification. Use 1.0 for bellows stiffnesses that are completely flexible. Use 1.0E12 for rigid bellows stiffnesses. Zero length expansion joints can be used in many modeling applications, such as defining struts or hinged ends. The orientation of zero length expansion joints is taken from the element that precedes the expansion joint if the To node of the preceding element is equal to the From node on the expansion joint element. If the preceding element does not go into the expansion joint, then the orientation is taken from the element that follows the expansion joint if it properly leaves the joint. Effective ID Specifies the effective inside diameter for pressure thrust from the manufacturer's catalog. If left blank, or zero, then no axial thrust force due to pressure is calculated. Typical units (depending on your unit system): in mm cm For all load cases, including pressure, CAESAR II calculates the pressure thrust force tending to blow the bellows apart. Many manufacturers give the effective area of the expansion joint: A eff. The Effective ID is calculated from the effective area by: Effective ID = (4Aeff / )1/2 CAESAR II User's Guide 139 Piping Input Reducer Indicates that you are supplying reducer data. Select or clear this option by double-clicking Reducer on the Classic Piping Input dialog box. Specifies the Diameter 2, Thickness 2, and Alpha values at the To node of the reducer. The diameter and wall thickness at the From node of the reducer element are taken from the current piping element data. CAESAR II constructs a concentric reducer element made of ten pipe cylinders, each of a successively larger or smaller diameter and wall thickness over the element length. CAESAR II calculates SIFs according to the current piping code (for more information, see Code Compliance Considerations (page 1097)) and applies these internally to the Code Stress Calculations. These SIFs are dependent on the slope of the reducer transition (among other code-specific considerations), Alpha. If Alpha is left blank, then the software calculates this value based on the change in pipe diameter over 60% of the element length. If specified, Diameter 2 and Thickness 2 are carried forward when the next pipe element is created as Diameter and Wt/Sch. If not specified, Diameter 2 and Thickness 2 are assumed to be equal to Diameter and Wt/Sch on the following element dialog box. If there is no value for Alpha is specified on the dialog box, CAESAR II reports the alpha value in the Errors and Warnings dialog box. CAESAR II User's Guide 140 Piping Input Diameter 2 Specifies the diameter at the To of the reducer element. The value carries forward as the diameter of the following element. Nominal values are converted to actual values if that feature is active. If left blank, CAESAR II uses the diameter from the following element as Diameter 2. Thickness 2 Specifies the wall thickness at the To node of the reducer element. The value carries forward as the wall thickness of the following element. Nominal values are converted to actual values if that feature is active. If this option is left blank, CAESAR II uses the thickness from the following element as Thickness 2. Alpha Specifies the slope, in degrees, of the reducer transition. If left blank, CAESAR II assumes the slope equal to the arc tangent 1/2(the change in diameters) / (length of sloped portion of reducer). TD/12. This entry is a required input for IGE/TD/12. Because all reducers are different, the actual length of sloped portion of reducer is unknown unless you define it. Because of this, if Alpha is not specified, CAESAR II assumes that the length of sloped portion of reducer is equal to 60% of the total reducer length. If you leave the Alpha value blank, then CAESAR II defaults to arc tangent 1/2(the change in diameters) / (0.60 x element length). R1 Specifies the transition radius for the large end of the reducer as shown in Appendix 4, Table 8 of IGE/TD/12 Code. This option is enabled only when IGE/TD/12 is active. CAESAR II User's Guide 141 Piping Input R2 Specifies the transition radius for the small end of the reducer as shown in Appendix 4, Table 8 of IGE/TD/12. This option is enabled only when IGE/TD/12 is active. SIFs & Tees Defines SIF and tee data. Select or clear by double-clicking the SIFs & Tees check box on the Classic Piping Input dialog box. The SIFs/Tees auxiliary panel tab controls options for stress intensification factors (SIFs), or fitting types, for up to two nodes per element. If you select components from the list, the software automatically calculates the SIF values according to the applicable code unless you override this behavior. Certain fittings and certain codes require additional data. Boxes display as appropriate for the selected fitting. There are two basic component types: Three element intersection components Two element joint components A fully defined intersection model requires that three pipes frame into the intersection node and that two of them are co-linear. Partial intersection assumptions are made for junctions where you have coded one or two pipes into the intersection node, but these models are not recommended. Two element joint components can be formed equally well with one or two elements framing into the node. You only need to type the intersection or joint type and properties on one of the elements going to the junction. CAESAR II duplicates the intersection characteristics for all other pipes framing into the intersection. Fully review the warning messages coming from CAESAR II during error checking. These messages detail any assumptions made during the assembly and calculation of the intersection SIFs. To view and change the stress intensification factors calculated by the software, click Intersection SIF scratchpad or Bend SIF scratchpad on the Input Tools toolbar. For more information, see Intersection SIF Scratchpad (page 323) and Bend SIF Scratchpad (page 331). CAESAR II User's Guide 142 Piping Input Input Items Optionally Affecting SIF Calculations (Except for ISO 14692)* The available intersections and joint types, along with the other parameters that can affect the stress intensification factors for the respective component, are shown in the table that follows. 1 REINFORCED FABRICATED TEE 2 PAD THK FTG RO CROTCH UNREINFORCED FABRICATED TEE FTG RO CROTCH 3 WELDING TEE FTG RO CROTCH 4 SWEEPOLET CROTCH 5 WELDOLET CROTCH 6 EXTRUDED WELDING TEE 7 GIRTH BUTT WELD WELD D OR ID 8 SOCKET WELD (NO UNDERCUT) FILLET 9 SOCKET WELD (AS WELDED) FILLET 10 TAPERED TRANSITION WELD D 11 THREADED JOINT 12 DOUBLE WELDED SLIP-ON 13 LAP JOINT FLANGE (B16.9) 14 BONNEY FORGE SWEEPOLET 15 BONNEY FORGE LATROLET 16 BONNEY FORGE INSERT WELDOLET 17 FULL ENCIRCLEMENT TEE FTG RO CROTCH WELD ID FTG RO WELD ID This list does not include input items effecting SIF calculations for ISO 14692. For more information on ISO 14692, see Input Items Optionally Affecting SIF Calculations for ISO 14692 (page 151). Node Specifies the node number where the stress intensification exists. CAESAR II displays the To node of the current element by default. You can type any node in the system, but it is most often at a pipe intersection or joint. If the node is at an intersection, CAESAR II calculates SIFs for all pipes going to the intersection if the intersection Type is specified. You only need to type the intersection type once. CAESAR II finds all other pipes framing into the intersection and applies the appropriate SIFs. CAESAR II User's Guide 143 Piping Input If the node is at a two-pipe joint, such as a butt weld, CAESAR II calculates SIFs for the two pipes going to the joint node if the joint Type is specified. You only need to specify the joint type once. CAESAR II finds the other pipe completing the joint and applies the appropriate SIFs. If the node is not at an intersection or a joint then, leave the Type box blank and type user defined SIFs in the SIF(i) and SIF(o) boxes. Entries in the SIF(i) and SIF(o) boxes only apply to the element on which they are defined. User defined stress intensification factors must be greater than or equal to one. CAESAR II calculates and displays code-defined SIFs in the Intersection SIF scratchpad. Access this scratchpad from the Classic Piping Input dialog box by clicking Environment > Review SIFs at Intersection Nodes or Intersection SIF scratchpad on the Input Tools toolbar. You can modify parameters used in the scratchpad so that you can observe the effects of different geometries and thicknesses. Most changes made in the scratchpad can be automatically transferred back into the model. If the node is on any part of the bend curvature then the following applies: You cannot override code calculated SIFs for bends by default. A configuration option exists to override this default. For more information, see Allow User's SIF at Bend (page 102). If you set Allow User's SIF at Bend to True, then you can specify SIFs for bend To nodes. The SIFs specified in this way apply for the entire bend curvature. CAESAR II applies user-defined SIFs to straight pipe going to points on a bend curvature regardless of any parameter in the setup file. This option is commonly used to intensify injector tie-ins at bends, or dummy legs, or other bend attachment-type of supports. Type Specifies the type of tee or joint. Non-FRP piping codes Select one of six types of tees and ten types of joints. These elements correspond to 1 to 6 and 7 to 16 in the table Input Items Optionally Affecting SIF Calculations (Except for ISO 14692)* (page 142). BS 7159 and UKOOA Select Moulded or Fabricated. A moulded tee corresponds to either the Welding (3) or Extruded (6) welding tee Type. A fabricated tee corresponds to a tee Type of Reinforced (1). IGE/TD/12 Select one of 11 types of tees and joints. For specialized diagrams of tee type with this code, see IGE\TD\12 Reference (page 159). ISO 14692 2005 Select one of three types of tee and joints: Tee (1), Qualified Tee (3), and Joint (2). Select 1 - Tee for the software to use the method specified in the ISO 14692 code for non-qualified tees. Select 2 - Joint for CAESAR II to use the calculations specified in the code for joints and fittings. Select 3 - Qualified Tee for the software to use the code-specified calculation for qualified service stress for tees (including the pressure stress multiplier, m pst). ISO 14692 2017 Select 1 - Tee for a SIF of 1.5 or 2 - Other for a SIF of 1.0. CAESAR II User's Guide 144 Piping Input ASME NC and ND piping codes These codes do not include equations for SIFs with a tee Type of Sweepolet (4), Weldolet (5), or Extruded (6). When you specify one of these tee types, CAESAR II uses B31.1 equations. You must define a tee as the appropriate tee in Type for the proper application of inplane and out-of-plane SIFs along the tee's local axis. Otherwise, the software assumes the tee is a pipe and apples SIFs along the pipe's local axis. In-Plane SIF (ii) Indicates the in-plane stress intensification factors (SIFs) for a bend or an intersection. Specify this value for any point in the piping system by selecting the SIFs & Tees check box on the Classic Piping Input dialog box. Type the node number to which the stress applies. Then, specify the In-Plane SIF (ii) value on the SIFs/Tees tab. If you do not specify a value in the In-Plane SIF (ii) and Out-Plane SIF (io) boxes, CAESAR II performs code-related calculations. For more information on stress intensification factors (SIFs) in CAESAR II, see Stress Intensification Factors and Stress Indices Details (page 151). In-Plane Index (Ii) Indicates the in-plane sustained stress index (Ii) value. Specify this value for any point in the piping system by selecting the SIFs & Tees check box on the Classic Piping Input dialog box. Type the node number to which the stress index applies. Then, specify the In-Plane (Ii) value on the SIFs/Tees tab. If you do not specify a value in the In-Plane Index (Ii) box, CAESAR II sets the value to the greater value of either 0.75 multiplied by the In-Plane SIF value (ii) or 1.0. For more information on stress intensification factors (SIFs) in CAESAR II, see Stress Intensification Factors and Stress Indices Details (page 151). Out-Plane SIF (io) Indicates the out-of-plane stress intensification factors (SIFs) for a bend or intersection. Specify this value for any point in the piping system by selecting the SIFs & Tees check box on the Classic Piping Input dialog box. Type the node number to which the stress applies. Then, specify the Out-Plane SIF (io) value on the SIFs/Tees tab. If you do not specify a value in the In-Plane SIF (ii) and Out-Plane SIF (io) boxes, CAESAR II performs code-related calculations. For more information on stress intensification factors (SIFs) in CAESAR II, see Stress Intensification Factors and Stress Indices Details (page 151). Out-Plane Index (Io) Indicates the out-of-plane sustained stress index (Io) value. Specify this value for any point in the piping system by selecting the SIFs & Tees check box on the Classic Piping Input dialog box. Type the node number to which the stress index applies. Then, specify the Out-Plane Index (io) value on the SIFs/Tees tab. CAESAR II User's Guide 145 Piping Input If you do not specify a value in the Out-Plane Index (Io) box, CAESAR II sets the value to the greater value of either 0.75 multiplied by the Out-Plane SIF value (io) or 1.0. For more information on stress intensification factors (SIFs) in CAESAR II, see Stress Intensification Factors and Stress Indices Details (page 151). Torsion SIF (it) Indicates the torsional SIF (it) value for a bend or an intersection. Specify this value for any point in the piping system by selecting the SIFs & Tees check box on the Classic Piping Input dialog box. Type the node number to which the stress index applies. Then, specify the Torsion SIF (it) value on the SIFs/Tees tab. If you do not specify a value in the Torsion SIF (it) box, CAESAR II sets the value to 1.0 by default. For more information on stress intensification factors (SIFs) in CAESAR II, see Stress Intensification Factors and Stress Indices Details (page 151). Torsion Index (It) Indicates the sustained torsional moment index (It). You can use this index value (along with the torsional moment due to sustained loads) to determine the amount of stress that is due to sustained torsional moment. Specify this value for any point in the piping system by selecting the SIFs & Tees check box on the Classic Piping Input dialog box. Type the node number to which the stress index applies. Then, specify the Torsion Index (It) value on the SIFs/Tees tab. If you do not specify a value in the Torsion Index (It) box, CAESAR II sets the value to 1.0 by default. For more information on stress intensification factors (SIFs) in CAESAR II, see Stress Intensification Factors and Stress Indices Details (page 151). Axial SIF (ia) Indicates the longitudinal (axial) SIF (ia) value on a bend or at an intersection. Specify this value for any point in the piping system by selecting the SIFs & Tees check box on the Classic Piping Input dialog box. Type the node number to which the SIF applies. Then, specify the Axial SIF (ia) value on the SIFs/Tees tab. The B31.3 code indicates that, in the absence of more applicable data, the Axial SIF (ia) value is 1 for elbows, pipe bends, and miter bends. The ia value is the same as the OutPlane SIF (io) value for all other components. For more information on stress intensification factors (SIFs) in CAESAR II, see Stress Intensification Factors and Stress Indices Details (page 151). Axial Index (Ia) Indicates the sustained longitudinal (axial) force index (I a). You can use this index value (along with the longitudinal force due to sustained loads and the dimensions of a cross-sectional area of the pipe) to determine the amount of stress that is due to sustained longitudinal force. CAESAR II User's Guide 146 Piping Input Specify this value for any point in the piping system by selecting the SIFs & Tees check box on the Classic Piping Input dialog box. Type the node number to which the stress index applies. Then, specify the Axial Index (Ia) value on the SIFs/Tees tab. If you do not specify a value in the Axial Index (Ia) box, CAESAR II sets the value to 1.0 by default. For more information on stress intensification factors (SIFs) in CAESAR II, see Stress Intensification Factors and Stress Indices Details (page 151). Pressure SIF (ip) Indicates the pressure SIF (ip) value for a bend or an intersection. Specify this value for any point in the piping system by selecting the SIFs & Tees check box on the Classic Piping Input dialog box. Type the node number to which the stress pressure applies. Then, specify the Pressure SIF (ip) value on the SIFs/Tees tab. If you do not specify a value in the Pressure SIF (ip) box, the software sets the value to 1.0 by default. For ISO-14692 2005, the software only uses Pressure SIF (ip) for mitered bends and uses the unqualified bend value of 1.3. You can type another value, such as the qualified bend value of 1.0. For more information on stress intensification factors (SIFs) in CAESAR II, see Stress Intensification Factors and Stress Indices Details (page 151). Pressure Index (Ip) Indicates the sustained pressure index (Ip). Specify this value for any point in the piping system by selecting the SIFs & Tees check box on the Classic Piping Input dialog box. Type the node number to which the stress index applies. Then, specify the Pressure Index (ip) value on the SIFs/Tees tab. If you do not specify a value in the Pressure Index (Ip) box, CAESAR II sets the value to 1.0 by default. For more information on stress intensification factors (SIFs) in CAESAR II, see Stress Intensification Factors and Stress Indices Details (page 151). Pad Thk Specifies the thickness of the reinforcing pad for reinforced fabricated or full encirclement tees (intersection type #1 and #17, respectively). The pad thickness is only valid for these intersection types. If the thickness of a type #1 or type #17 intersection is left blank or the value entered is zero, the software uses the SIFs for an unreinforced fabricated tee. In most piping codes, the beneficial effect of the pad thickness is limited to 1.5 times the nominal thickness of the header. This factor does not apply in BS 806 or Z184 and is 2.5 in the Swedish piping code. Ftg Ro Specifies the fitting outside radius for branch connections. This option is used for reduced branch connections in the ASME and B31.1 piping codes, Bonney Forge Insert Weldolets, and CAESAR II User's Guide 147 Piping Input for WRC 329 intersection SIF calculations. Configuration options exist to invoke the WRC 329 calculations and to limit the application of the reduced branch connection rules to unreinforced fabricated tees, sweepolets, weldolets, and extruded welding tees. If omitted, Ftg Ro defaults to the outside radius of the branch pipe. CROTCH R Specifies the crotch radius of the formed lip on an extruded welding tee, intersection type 6. This is also the intersection weld crotch radius for WRC329 calculations. Specifying this value can result in a 50% reduction in the stress intensification at the WRC 329 intersection. If you attempt to reduce the stress riser at a fabricated intersection by guaranteeing that there is a smooth transition radius from the header to the branch pipe, then you may reduce the resulting stress intensification by a factor of 2.0. WELD (D) Specifies the average circumferential weld mismatch measured at the inside diameter of the pipe. This value is used for butt welds and tapered transitions. This is the average; not the maximum mismatch. You must verify that any maximum mismatch requirements are satisfied for your code. FILLET Specifies the fillet leg length. This option is used only in conjunction with a socket weld component. This value is the length of the shorter leg for an unequal leg fillet weld. If a fillet leg is given, both socket weld types result in the same SIF. See appendix D of the B31 piping codes for further clarification. Weld ID Specifies the weld identifier value. Choose from the following options: 0 or BLANK - As Welded 1 - Finished/Ground Flush This box is only applicable for: IGE/TD/12 Bonney Forge Sweepolets Bonney Forge Insert Weldolets Butt Welds in the Swedish Piping Codes or the IGE/TD/12 code If you specify a value of 1 - Finished/Ground Flush, then the software considers the weld to be ground flush on the inside and out and it calculates the SIF as 1.0. For more information on how input parameters are used to compute SIFs for girth butt welds, see WELD (D) (page 148). CAESAR II User's Guide 148 Piping Input B1; Wc Specifies values that depend upon the code that you are using. ASME Class 2 and ASME Class 3 Defines the primary stress index used for the given node on the current element. Unless you otherwise over ride this value, the following values are applied for ASME Class 2 and Class 3 piping: Straight Pipe: B1 = 0.5 B2 = 1.0 Curved Pipe: B1 = -0.1 + 0.4h; but not <0 or >0.5 B2 = 1.30/h**2/3 but not <1.0; h = tR/ rm**2 Intersections: B1 = 0.5 Butt Welded Tees: B2b = 0.4(R/T)**2/3 but not < 1.0 B2r = 0.5(R/T)**2/3 but not < 1.0 Branch Connections: (r < 0.5R) B2b = 0.50 C2b but not < 1.0 B2r = 0.75 C2r but not < 1.0 C2b = 3(R/T)**2/3 (r/R)**1/2 (t/T)(r/FTG ro) but not < 1.5 C2r = 1.15(r/t)**1/4 but not < 1.5 B31.1 / B31.3 Defines the weld strength reduction factor (W c) used to reduce the allowable stress for the sustained load case. B31.3 Chapter IX Not used. BS-7159 and UKOOA Defines the pressure stress multiplier (m) if it is different than the code requirements. For straight pipe, m = 1.0; for bends and tees, m is defined in Figures 7.1 and 7.12 of the BS 7159 Code. IGE/TD/12 Override the cyclic pressure stress intensification factor Ip(Cyc) if it is different than the code calculations (calculated according to Table 9, Figure 5, and Figure 7 of the code). CAESAR II User's Guide 149 Piping Input B2 Specifies the primary stress index for the given node on the current element. This entry is only applicable for ASME Class 2 and 3 piping. If omitted, B1 and B2 are defaulted as follows: Straight Pipe: B1=0.5 B2=1.0 Curved Pipe: B1=-0.1+0.4h; but not <0 or >0.5 B2=1.30/h2/3; but not <1.0; h=tR/rm 2 Intersections: B1=0.5 Butt-Welded Tees: B2b=0.4(R/T)2/3 but not <1.0 B2r=0.5(R/T)2/3 but not <1.0 Branch Connections: (r<0.5R) B2b=0.50 C2b but not <1.0 B2r=0.75 C2r but not <1.0 C2b=3(R/T)2/3 (r/R)1/2 (t/T)(r/FTG ro) but not <1.5 C2r=1.15(r/t)1/4 but not <1.5 You can use the SIF(IN) and SIF(OUT) boxes to override the CAESAR II calculated values for any intersection. Override values only apply for the single element on which they are defined. SIFs can be calculated for partial intersections and dummy legs. When IGE/TD/12 is active, the SIF/TEE dialog box changes its appearance to accommodate specialized SIF parameters. Refer to the supplementary IGE/TD/12 documentation for further information. Code Options (B31.1 & B31.8) B31.1 Indicates that the tee meets the dimensional criteria of Figure D1 as well as Notes 10a, 10c, 10d, 10e, and 10f. This allows the software to use the branch equation when determining the SIF value for the tee. Note that this option relies on the setting of the Configuration Options Reduced Intersection and No RFT / WLT in Reduced Fitting SIFs. B31.8 Indicates that the software should use B31.8 Notes 6, 9, or 10, as applicable, when determining the SIF value for the tee. ASME NC and ND Indicates that the tee meets the dimensional criteria of Figure 3673.2(b)-2 as well as Notes 10 and 11. This allows the software to use the branch equation when determining the SIF value for the tee. Note that this option relies on the setting of the Configuration Options Reduced Intersection and No RFT / WLT in Reduced Fitting SIFs. CAESAR II User's Guide 150 Piping Input ASME NC/ND 3673.2(b)-1 Note 3 Indicates that the material for this tee is ferrous, which enables the software to compute the Y value based on the highest temperature value specified. Input Items Optionally Affecting SIF Calculations for ISO 14692 When you select SIF & Tees on the Classic Piping Input dialog box, the Auxiliary panel for SIFs/Tees becomes active. The Type box indicates what type of tee or joint to use for the piping code specified. The software uses this input in the same way for most piping codes. However, there are only a few tee and joint types for ISO 14692. 1 Tee 2 Joint 3 Qualified Tee Specifying a tee, a qualified tee, or a joint in the Type box allows CAESAR II to perform the correct allowable stress calculations. Select 1 - Tee for the software to use the method specified in the ISO 14692 code for nonqualified tees. Select 2 - Joint for CAESAR II to use the calculations specified in the code for joints and fittings. Select 3 - Qualified Tee for the software to use the code-specified calculation for qualified service stress for tees (including the pressure stress multiplier, m pst). User-Defined SIFs Anywhere in the Piping System SIFs for non-intersection points are normally taken to be 1.0 unless the piping element is a bend. If the SIF should be greater than (1.0), then you can type the non-unity SIF in the Intersection Auxiliary box without specifying the intersection type. A user-defined SIF only acts at the node on the current element. Stress Intensification Factors and Stress Indices Details CAESAR II calculates SIFs automatically for bends and defined intersections as specified by the applicable piping code. You can type a user-defined SIF for any point in the piping system by activating the SIFs & Tees check box on the Classic Piping Input dialog box. Type the node number where the stress is to be intensified in the first available Node box. Type the in-plane and out-plane stress intensification factors in the In-Plane SIF (ii) and the Out-Plane SIF (io) boxes. Specify any axial and torsion index values on the elements on the Axial Index (Ia) and Torsion Index (It) boxes. You cannot specify SIFs for bend elements unless the Allow User's SIF at Bend option is set to True in the configuration file. For more information, see Allow User's SIF at Bend (page 102). Code defined SIFs always apply. CAESAR II does not allow user-defined stress intensification factors to be less than 1.0. The node to be intensified must be the To or the From node on the current element. CAESAR II User's Guide 151 Piping Input Stresses are only intensified at the element end going to the specified node. For example, if two pipes frame into node 10, one going from 5 to 10, and the other from 10 to 15 and a stress intensification factor of 2.0 for node 10 is defined on the element from 5 to 10, then the 10 end of the element from 5 to 10 has a stress intensification of 2.0 and the 10 end of the element from 10 to 15 has a stress intensification of 1.0. You can use user-defined stress intensification factors to override code calculated values for nodes at intersections. For example, let node 40 be an intersection defined by an unreinforced fabricated tee. The header pipes framing into the intersection go from 35 to 40 and from 40 to 45. The branch pipe framing into the intersection goes from 175 to 40. The code-calculated values for the stress intensification factors in the header pipes are: SIF (ii) = 4.50 SIF (io) = 3.75 and in the branch pipe are SIF (ii) = 6.70 SIF (io) = 5.58 Also assume that finite element analysis of the intersection showed the header stress intensification factors to be 2.3 and 1.87 respectively and the branch stress intensification factors to be equal to the code recommended value, which is 6.70 and 5.58. To properly override the code-calculated stress intensification factors for the header pipes, two pipe elements must be modified: 35 to 40 Node 40 Type: SIF (ii): 2.3 SIF (io): 1.87 40 to 15 Node 40 Type: SIF (ii): 2.3 SIF (io): 1.87 The stress intensification for the branch pipes can be calculated according to the code, so part of the branch pipe data might appear: 175 to 40 NODE 40 Type: 2 - Unreinforced SIF (ii): SIF (io): If either of the SIF boxes for the header elements going to 40 were left blank, the codecalculated value would be used in its place. This is only true where code-calculated values exist along with user-specified values. If the element from 110 to 115 needs the stress intensification factors for each of its ends is 2.0, then a part of that element data might appear: CAESAR II User's Guide 152 Piping Input 110 to 115 Node 110 Type: SIF (ii): 2.0 SIF (io): Node: 115 Type: SIF (ii): 2.0 SIF (io): Leaving the out-of-plane stress intensification factor blank implies that it is equal to the in-plane stress intensification factor. There are no code-calculated values to override these user-input values. If you do not specify Torsion SIF (it), Axial SIF (ia), and Pressure SIF (ip), CAESAR II calculates the values as 1. The ASME B31.3 code update also introduced using the stress indices in sustained stress equations. If you do not specify the In-Plane Index (Ii), then CAESAR II uses the greater value of either 0.75 multiplied by the In-Plane SIF value (ii) or 1.0. If you do not specify the Out-Plane Index (Io), then CAESAR II uses the greater value of either of 0.75 multiplied by the Out-Plane SIF (io) or 1. If you do not specify the Torsion Index (It), Axial Index (Ia), and Pressure Index (Ip), CAESAR II sets these values to 1. Currently, the software does not use the Pressure SIF (ip) or Pressure Index (Ip) in the calculation. You are not permitted to override code-calculated stress intensification factors for bend elements unless the Allow User's SIF at Bend option is set to True in the configuration file. Additionally, bend stress intensification factors supersede any code-calculated intersection stress intensification factors for the same node. This characteristic allows you to apply codecalculated intersection stress intensification factors to dummy legs without disturbing the normal bend stress intensification factors. The node on the dummy leg, which is also on the bend curvature, is defined as an intersection on the Intersection SIF Scratchpad. The intersection stress intensification factors are calculated and can be applied to the dummy leg end that connects to the bend. Bend stress intensification factors are unchanged. Stress intensification factors can be calculated for intersections having one, two, or three pipes framing into it. Where two pipes form a partial intersection, CAESAR II assumes that the larger pipe is the header and the smaller the branch. Where one pipe forms a partial intersection, CAESAR II assumes that the intersection is full sized. CAESAR II does not calculate stress intensification factors for intersections having more than three pipes framing into it (for example, a cross, and for non-90-degree branches, such as lateral intersections). CAESAR II User's Guide 153 Piping Input IGE\TD\12 Requirements IGE\TD\12 requires different information than the other codes used in CAESAR II. When IGE\TD\12 is active, the SIFs/Tees Auxiliary field changes to accommodate specialized SIF parameters. For more information regarding the specialized parameters refer to the text and figures at the end of this section. Node Specifies the node number where the stress intensification exists. CAESAR II displays the To node of the current element by default. You can type any node in the system, but it is most often at a pipe intersection or joint. If the node is at an intersection, CAESAR II calculates SIFs for all pipes going to the intersection if the intersection Type is specified. You only need to type the intersection type once. CAESAR II finds all other pipes framing into the intersection and applies the appropriate SIFs. If the node is at a two-pipe joint, such as a butt weld, CAESAR II calculates SIFs for the two pipes going to the joint node if the joint Type is specified. You only need to specify the joint type once. CAESAR II finds the other pipe completing the joint and applies the appropriate SIFs. If the node is not at an intersection or a joint then, leave the Type box blank and type user defined SIFs in the SIF(i) and SIF(o) boxes. Entries in the SIF(i) and SIF(o) boxes only apply to the element on which they are defined. User defined stress intensification factors must be greater than or equal to one. CAESAR II calculates and displays code-defined SIFs in the Intersection SIF scratchpad. Access this scratchpad from the Classic Piping Input dialog box by clicking Environment > Review SIFs at Intersection Nodes or Intersection SIF scratchpad on the Input Tools CAESAR II User's Guide 154 Piping Input toolbar. You can modify parameters used in the scratchpad so that you can observe the effects of different geometries and thicknesses. Most changes made in the scratchpad can be automatically transferred back into the model. If the node is on any part of the bend curvature then the following applies: You cannot override code calculated SIFs for bends by default. A configuration option exists to override this default. For more information, see Allow User's SIF at Bend (page 102). If you set Allow User's SIF at Bend to True, then you can specify SIFs for bend To nodes. The SIFs specified in this way apply for the entire bend curvature. CAESAR II applies user-defined SIFs to straight pipe going to points on a bend curvature regardless of any parameter in the setup file. This option is commonly used to intensify injector tie-ins at bends, or dummy legs, or other bend attachment-type of supports. Type Specifies the type of tees or joints. Do/r3 Specifies the Do or r3 values for each component type Typical units (depending on your unit system): in mm cm Forged Tee to BS 1640 Specifies the Do value. For more information on Do, see IGE\TD\12 Reference (page 159). Weldolet Specifies the r3 value. For more information on r3, see IGE\TD\12 Reference (page 159). Drawn/Extruded Tee Specifies the Do value. For more information on Do, see IGE\TD\12 Reference (page 159). Weldoflange Specifies the r3 value. For more information on r3, see IGE\TD\12 Reference (page 159). T/Th/Tb Specifies the following terms for each component type: Forged Tee to BS 1640 Typical units (depending on your unit system): in mm cm Specifies the T value. For more information on T, see IGE\TD\12 Reference (page 159). CAESAR II User's Guide 155 Piping Input Weldolet Specifies the theta () value in degrees. For more information on theta, see IGE\TD\12 Reference (page 159). Drawn/Extruded Tee Typical units (depending on your unit system): in mm cm Specifies the T value. For more information on T, see IGE\TD\12 Reference (page 159). Weldoflange Specifies the theta () value in degrees. For more information on theta, see IGE\TD\12 Reference (page 159). Te/Tb Specifies Te or Tb based on component type. Typical units (depending on your unit system): in mm cm Fabricated Tee with Pad Specifies the Te value. For more information on Te, see IGE\TD\12 Reference (page 159). Forged Tee to BS 1640 Specifies the Tb value. For more information on Tb, see IGE\TD\12 Reference (page 159). Weldolet Specifies the Tb value. For more information on Tb, see IGE\TD\12 Reference (page 159). Drawn/Extruded Tee Specifies the Tb value. For more information on Tb, see IGE\TD\12 Reference (page 159). Full Encirclement Tee Specifies the Te value. For more information on Te, see IGE\TD\12 Reference (page 159). Long Weldneck Flange Specifies the Tb value. For more information on Tb, see IGE\TD\12 Reference (page 159). Weldoflange Specifies the Tb value. For more information on Tb, see IGE\TD\12 Reference (page 159). CAESAR II User's Guide 156 Piping Input rp/do Specifies rp or do based on the component type. Typical units (depending on your unit system): in mm cm Fabricated Tee Specifies the rp value. For more information on rp, see IGE\TD\12 Reference (page 159). Forged Tee to BS 1640 Specifies the do value. For more information on do, see IGE\TD\12 Reference (page 159). Weldolet Specifies the rp value. For more information on rp, see IGE\TD\12 Reference (page 159). Drawn/Extruded Tee Specifies the do value. For more information on do, see IGE\TD\12 Reference (page 159). Long Weldneck Flange Specifies the rp value. For more information on rp, see IGE\TD\12 Reference (page 159). Weldoflange Specifies the rp value. For more information on rp, see IGE\TD\12 Reference (page 159). r2/rc Specifies r2 or rc values based on the component type. Typical units (depending on your unit system): in mm cm Fabricated Tee Specifies the r2 value. For more information on r2, see IGE\TD\12 Reference (page 159). Forged Tee to BS 1640 Specifies the rc value. For more information on rc, see IGE\TD\12 Reference (page 159). Sweepolet Specifies the rc value. For more information on rc, see IGE\TD\12 Reference (page 159). Weldolet Specifies the r2 value. For more information on r2, see IGE\TD\12 Reference (page 159). Drawn/Extruded Tee Specifies the rc value. For more information on rc, see IGE\TD\12 Reference (page 159). CAESAR II User's Guide 157 Piping Input Long Weldneck Flange Specifies the r2 value. For more information on r2, see IGE\TD\12 Reference (page 159). Weldoflange Specifies the r2 value. For more information on r2, see IGE\TD\12 Reference (page 159). r1/Tc/Lh Specifies r1, Tc, or Lh based on the component type. Typical units (depending on your unit system): in mm cm Fabricated Tee Specifies the r1 value. For more information on r1, see IGE\TD\12 Reference (page 159). Forged Tee to BS 1640 Specifies the Tc value. For more information on Tc, see IGE\TD\12 Reference (page 159). Sweepolet Specifies the r1 value. For more information on r1, see IGE\TD\12 Reference (page 159). Weldolet Specifies the r1 value. For more information on r1, see IGE\TD\12 Reference (page 159). Drawn/Extruded Tee Specifies the Lh value. For more information on Lh, see IGE\TD\12 Reference (page 159). Long Weldneck Flange Specifies the r1 value. For more information on r1, see IGE\TD\12 Reference (page 159). Weldoflange Specifies the r1 value. For more information on r1, see IGE\TD\12 Reference (page 159). L1/Lb Specifies L1 or Lb based on the component type. Typical units (depending on your unit system): in mm cm Fabricated Tee Specifies the L1 value. For more information on L1, see IGE\TD\12 Reference (page 159). Weldolet Specifies the L1 value. For more information on L1, see IGE\TD\12 Reference (page 159). CAESAR II User's Guide 158 Piping Input Drawn/Extruded Tee Specifies the Lb value. For more information on Lb, see IGE\TD\12 Reference (page 159). Long Weldneck Flange Specifies the L1 value. For more information on L1, see IGE\TD\12 Reference (page 159). Weldoflange Specifies the L1 value. For more information on L1, see IGE\TD\12 Reference (page 159). IGE\TD\12 Reference Use the figures below to identify the specialized parameters. Forged Tee Weldolet CAESAR II User's Guide 159 Piping Input Drawn/Extruded Tee Weldoflange Full Encirclement Tee CAESAR II User's Guide 160 Piping Input Long Weldneck Flange Sweepolet Fabricated Tee CAESAR II User's Guide 161 Piping Input Fabricated Tee with Pad Weld ID Specifies the weld identifier value. Choose from the following options: 0 or BLANK - As Welded 1 - Finished/Ground Flush This box is only applicable for: IGE/TD/12 Bonney Forge Sweepolets Bonney Forge Insert Weldolets Butt Welds in the Swedish Piping Codes or the IGE/TD/12 code If you specify a value of 1 - Finished/Ground Flush, then the software considers the weld to be ground flush on the inside and out and it calculates the SIF as 1.0. For more information on how input parameters are used to compute SIFs for girth butt welds, see WELD (D) (page 148). Stress Concentration Factors Overrides the stress concentration factors calculated according to the IGE/TD/12 Code equations. Any values typed here apply only to the element on which they have been specified except when entered on a bend node. In that case, they apply throughout the bend. For branches of tees, any bending SCFs specified here must include the "w" term. Fatigue Class Overrides the fatigue class calculated according to the IGE/TD/12 Code equations. Any values selected here apply only to the element on which they have been specified except when entered on a bend node. In that case, they apply throughout the bend. CAESAR II User's Guide 162 Piping Input Boundary Conditions Indicates you are supplying information on items which restrain (or impose movement on) the pipe, such as restraints, hangers, flexible nozzles, or displacements. Select or clear these options by double-clicking the applicable check box on the Classic Piping Input dialog box. Though not required, it is recommended that you define such information on the dialog box which has that point as the From node or To node. This is of benefit if the data must be located for modification. The auxiliary panel tabs allow you to specify up to four restraints (devices which in some way modify the free motion of the system), one hanger, one nozzle, or two sets of nodal displacements per element. If needed, you can define additional conditions for any node on other elements. Restraints Aux Tools toolbar: Restraints Related commands: Right-click menu: Restraint > Delete Restraint Right-click menu: Restraint > Edit Restraint Indicates that you are specifying restraint data. Select or clear this option by double-clicking the Restraints check box on the Classic Piping Input. The Restraints tab of the auxiliary panel controls data for up to six restraints for each element. Node number and restraint types are required. All other information is optional. If you omit the stiffness, the software defaults the support to a rigid component. Enter a support tag name in the Tag field. You can also import support tag and a Support GUID using keywords in the PCF restraint mapping file. CAESAR II adds the support tag after you import the PCF file. You can specify as many as six restraints for an element. If you need to specify more than six restraints on one element, you can place the additional restraints on any other element. Specify skewed restraints by typing direction cosines with the type, such as X (1,0,1) for a restraint running at 45 degrees in the X-Z plane. Do not use restraints in the following situations: Imposed Displacements - Specify displacements for the point using the Displacements auxiliary panel in Piping Input. Flexible Nozzles - Use the Nozzles Flex check box to open the Nozzles auxiliary panel to input the vessel or tank characteristics required by WRC 297, PD 5500, or API 650 to calculate local nozzle flexibilities. You can also specify custom nozzle flexibilities using the Custom Nozzle Type option. After the software calculates the nozzle CAESAR II User's Guide 163 Piping Input stiffnesses, CAESAR II automatically inserts the necessary restraints and flexibilities into the piping model. Hangers program-designed or pre-defined spring hangers - Use the Hangers check box to open the Hanger auxiliary panel in Piping Input. For information on controlling the display of restraints, see Restraints (page 392). Node Specifies the node number where the restraint is to act. The node number does not have to be on the current element. CNode Specifies the connecting node. Restraints with connecting nodes (CNodes) can be used to tie one node in the piping system to any other node in the system. If left blank, then the software ties the restraint node by the restraint stiffness to a fixed point in space. If the CNode is specified, then the software ties the restraint node by the restraint stiffness to the connecting node. In all cases, CNodes associate nodal degrees of freedom. Additionally, you can use CNodes to geometrically connect different parts of a model graphically. CAESAR II controls this option through the Connect Geometry Through CNodes (page 76) configuration setting. Type Specifies the restraint type. You can select a restraint from the list in the Restraints auxiliary panel in Piping Input. For more information, see the Restraints section of the CAESAR II Applications Guide. Restraint Type Description ANC Anchor Example Modifiers: Stiffness Gap Mu The anchor is at the center of the pipe for a rigid stanchion. Otherwise, the anchor is at the base of the stanchion. CAESAR II User's Guide 164 Piping Input Restraint Type Description Example X, Y, or Z Translational Double Acting X support Modifiers: Stiffness Gap Mu +X, -X, +Y, -Y, +Z, -Z Translational Directional Modifiers: Stiffness Gap Mu +Y support with slide plates Allows movement in the positive Y direction and restrains movement in the negative Y direction. The plus or minus sign (+/-) on the restraint specifies the direction of free movement. RX, RY, or RZ Rotational Double Acting 1) RZ, X, and Y Modifiers: Stiffness Gap 2) RX, RY, X, and Y. Hinged-end rod free to rotate about the Z-axis. Restrains all except RZ. CAESAR II User's Guide 165 Piping Input Restraint Type Description Example +RX, -RX, +RY, -RY, +RZ, -RZ Rotational Directional +RZ, X, and Y Modifiers: Stiffness Gap The plus or minus sign (+/-) on the restraint specifies the direction of free movement. GUIDE Guide, Double Acting Guide (or X) and Y Modifiers: Stiffness Gap Mu GUIDE only restricts the pipe’s lateral movement in the horizontal plane and does This can also be X instead not contain a vertical of GUIDE. component or a pipe axial component. LIM Double Acting Limit Stop LIM with gap (or X with gap) and +Y Modifiers: Gap between support and each limit stop Stiffness Gap Mu A limit stop is axial to the pipe but may not align with a global axis when elements are non-orthogonal. For more information, see Gap (page 173). This can also be X with gap instead of LIM with gap. CAESAR II User's Guide 166 Piping Input Restraint Type Description Example +LIM, -LIM Directional Limit Stop +LIM with gap in the direction of the From node to the To node (also +Y) Modifiers: Stiffness Gap Mu Gap between support and the limit stop A limit stop is axial to the pipe but may not align with a global axis when elements are non-orthogonal. For more information, see Gap (page 173). This can also be +X with gap instead of +LIM with gap. XROD, YROD, ZROD Large Rotation Rod YROD or +YROD Modifiers: +XROD, +YROD, +ZROD, Stiffness Length Fi All rods are directional. If there is no sign it is assumed to be positive. This can also be +YROD instead of YROD. -XROD, -YROD, ZROD CAESAR II User's Guide Large Directional Rotation Rod -YROD Modifiers: Stiffness Length Fi 167 Piping Input Restraint Type Description Example X2, Y2, Z2 Translational Double Acting Bilinear X2 soil stiffness with a load limit Modifiers: K1 K2 Fy For more information, see Stif (page 174), K2 (page 173), and Mu (page 175). +X2, -X2, +Y2, -Y2, +Z2, -Z2 Translational Directional Bilinear The directional restraint allows movement in the specified direction. Modifiers: RX2, RY2, RZ2 K1 K2 Fy Rotational Double Acting Bilinear RX2, RY2 Modifiers: +RX2, -RX2, +RY2, RY2, +RZ2, -RZ2 CAESAR II User's Guide K1 K2 Fy Rotational Directional Bilinear Modifiers: K1 K2 Fy The directional restraint allows rotation in the specified direction about the specified axis. 168 Piping Input Restraint Type Description Example XSPR, YSPR, ZSPR Bottom Out Spring YSPR Modifiers: XSNB, YSNB, ZSNB Stiffness x F Translational Double Acting Snubber YSNB Modifier: +XSNB, -XSNB, +YSNB, -YSNB, +ZSNB, -ZSNB Stiffness Directional Snubber The directional restraint allows movement in the specified direction. ANC Specifies an anchor restraint. This type of restraint is defined for all degrees of freedom at the node. CAESAR II User's Guide 169 Piping Input X, Y, or Z Specifies restraints which can be preceded by a (+) or (-). If you type a sign, it defines the direction of allowed free displacement along the specified degree-of-freedom. For example, a +Y restraint is a restraint against movement in the minus -Y direction. It is free to move in the plus Y direction. X (cosx, cosy, cosz) or X (vecx, vecy, vecz) Specifies translational skewed restraints. These values can be preceded by a (+) or (-). If you type a direction vector such as vecx, vecy, or vecz, CAESAR II converts the direction vector into the corresponding cosines. RX, RY, or RZ Specifies rotational restraints which can be preceded by a (+) or (-). If you type a sign, it defines the direction of allowed free displacement along the specified degree-of-freedom. Guide Specifies a transverse restraint that can be skewed. CAESAR II User's Guide 170 Piping Input LIM Specifies limit stops. These are axial restraints that can be preceded by a (+) or (-). If you type a sign, it defines the direction of allowed free displacement along the element longitudinal axis. XROD, YROD, ZROD Specifies translational, large rotation, rod, or hanger-type restraints. These values can be preceded by a (+) or (-) sign to indicate the orientation of the pivot point about which the rod swings. A (+) is assumed. In the case of a YROD, this implies that the pivot point is above the pipe. The rod or hanger length is also required. XROD (COSX, COSY, COSZ) or XROD (VECX, VECY, VECZ) Specifies translational skewed, large rotation rod, or hanger type restraints. X2, Y2, Z2 Specifies bilinear restraints. These are restraints that have two different stiffnesses associated with them. The stiffness is dependent upon the loading on the restraint. Bilinear restraints can be preceded by a (+) or a (-). RX (cosx, cosy, cosz) or RX (vecx, vecy, vecz) Specifies rotational skewed restraints. CAESAR II User's Guide 171 Piping Input XSPR, YSPR, ZSPR Specifies spring supports. These values can be preceded by a (+) or a (-). A bottom out spring requires additional input. The additional input includes the spring rate, allowed travel, and initial load. If the allowed travel in the direction of support is exceeded, the spring bottoms-out. XSNB, YSNB, ZSNB Specifies snubbers, which are restraints that engage only during quick movements such as those induced by a shock. They only act on the piping system in the occasional load case. Snubbers can be preceded by a (+) or a (-). Because CAESAR II cannot perform load stepping, static analysis with snubbers requires a preliminary manual analysis to determine thermal movements. Here is the procedure. 1. Analyze a hot operating case without your occasional loads. 2. Take the displacements from this analysis at the snubbers and put them back into the input. 3. At the location where the snubbers are defined, define a CNODE and put these displacements on the CNODE. 4. For your real analysis, apply these displacements to all load cases. Because they are on the far side of the snubber, they won't affect anything unless the load case is called OCC, which activates the snubber stiffness. So: When you run your standard OPE case (W+T1+P1+D1), the snubber node displaces as before. There are no restraints because the load case is OPE, not OCC. CAESAR II User's Guide 172 Piping Input When you run the operating + occasional case (W+T1+P1+D1+WIND1), the snubber node displaces along with its CNODE. There is a difference in these two displacements due to the WIND1 load and the snubber stiffness, because the case is now set as OCC. K2 Specifies the yield stiffness of a bilinear restraint. When the load on the restraint exceeds Fy, the stiffness on the restraint changes from K1 to K2. CAESAR II treats K2 values of zero as rigid. Type a value of 1.0 for very small stiffnesses. Gap Specifies a gap value based on the selected restraint Type (page 164). GAP Typical units (depending on your unit system): in mm cm Specifies the distance along the restraint line of action that the restrained node can travel before resistance to movement begins. The gap value must be positive. The gap is given in degrees for rotational restraints. If the translational restraint is not preceded by a sign, then the restraint is double acting and the gap exists for both positive and negative displacements along the line of action. For example, if a 0.25 in. gap is specified at a +Y restraint, then the restrained node can move freely 0.25 in. in the minus Y direction before restraint occurs. The gap specification does not affect the amount of free displacement that can occur along the positive Y direction in this example. You can type two restraints having the same line of action but with different signs at the same node when you define windows of allowed movement. Be careful to remember to form the window with signs on restraints rather than with signs on gaps. A gap is a measure of length in CAESAR II. A gap is always positive. Examples: TYPE GUI GAP 1/4 ... One-quarter inch gap on either side of the guided restraint. TYPE +Y GAP 3.0 ... Three-inch gap below the support that must be closed before the +Y support begins acting. TYPE RX GAP 5.0 ... Five-degree gap about the X axis about which the pipe may rotate freely before rotational restraint occurs. TYPE = XROD YROD ZROD Len Typical units (depending on your unit system): in mm cm Specifies the swinging length of the rod or hanger. This is the distance along the restraint line of action from the restrained node to the pivot point. The restraint swings about the pivot CAESAR II User's Guide 173 Piping Input point. If a CNODE is defined then the restraint swings about the CNODE. Len is a required entry. TYPE = X2 Y2 Z2 RX2 RY2 RZ2 K2 Translation - Typical units (depending on your unit system): lb/in N/mm N/m N/cm Rotation - Typical units (depending on your unit system): in•lb/deg N•m/deg Specifies the yield stiffness of a bilinear restraint. When the load on the restraint exceeds Fy, the stiffness on the restraint changes from K1 to K2. Type a negative value to model shallow trench or groove-type pipeline supports. CAESAR II treats K2 values of zero as rigid. Type 1.0 for very small stiffnesses. TYPE = XSPR YSPR ZSPR "x" Typical units (depending on your unit system): in mm cm Specifies the distance traveled along the spring axis before bottom-out occurs. In the case of a typical YSPR, this is the movement in the negative Y direction before the spring bottoms out. TYPE = XSNB YSNB ZSNB To graphically display restraint gaps, use the Restraint legend. For more information, see Legends Toolbar (page 413) and Check your model with legends (page 414). Stif Specifies stiffness associated with any support, guide, limit stop, rod, or spring that can be defined as a restraint. If you leave this option blank then the defined restraint is considered rigid. The default rigid restraint stiffness is 1.0E12. Translation - Typical units (depending on your unit system): lb/in N/mm N/m N/cm CAESAR II User's Guide 174 Piping Input Rotation - Typical units (depending on your unit system): in•lb/deg N•m/deg K1 is the initial stiffness of a bilinear restraint (for example, X2). If the restraint is not rigid, then you can type any positive stiffness. Avoid stiffnesses greatly in excess of 1.0E15. If a stiffness value is specified for an anchor, the stiffness applies for all six degrees of freedom at the anchored node. Mu Specifies the following values: TYPE = X Y Z GUI LIM MU - Specifies the static friction coefficient. Friction provides resistance to movement along the direction normal to the restraint line of action. The magnitude of the friction force is equal to MU * Fn, where Fn is the normal force on the restraint. You can automatically assign a friction coefficient to every new translational restraint by assigning a value to the Coefficient of Friction box in the configuration. For more information, see Coefficient of Friction (Mu) (page 61). TYPE = XROD YROD ZROD Typical units (depending on your unit system): lb N Fi - Specifies the initial spring load. Leave this box blank for a rigid YROD. If you use YROD to model a spring hanger, type the hanger stiffness into the STIF box. Type the initial cold load on the hanger. TYPE = X2 Y2 Z2 RX2 RY2 RZ2 Typical units (depending on your unit system): lb N Fy - Specifies the yield load. If the load on the support is less than Fy then the initial stiffness K1 is used. If the load on the support is greater than Fy then the second stiffness K2 is used. TYPE = XSPR YSPR ZSPR Typical units (depending on your unit system): lb N F - Specifies the initial spring cold load. This input is required and is almost always positive. TYPE = XSNB YSNB ZSNB na - Not Applicable. This box is not used when the restraint TYPE is snubber. CAESAR II User's Guide 175 Piping Input Tag (Restraint Tag) Specifies the restraint identifier or name. Type to manually create a new name. You can import and export tags through a PCF Restraint Mapping (page 367) or a neutral file. The tag: Displays in piping input, model graphics, and Isogen. Exports to applicable output reports and MDB files. Duplicates with the restraint or hanger when you duplicate the element. GUID (Unique Component Identifier) Displays the software-assigned GUID for the restraint. GUID is a display-only value in the Restraints list input. For more information, see List (page 274). Hangers Indicates that you are supplying hanger data. Select or clear this option by double-clicking Hangers on the Classic Piping Input dialog box. You can fully define the hanger data, or the hanger can be designed by CAESAR II. The Hangers tab in the Piping Input auxiliary panel lets you specify details on a hanger-byhanger basis in the piping input. To specify values for all hangers in a model, see Hanger Design Control Data (page 295). The software provides catalogs for more than 35 spring hanger vendors. Any changes you type in the Hangers tab override the global values you specify in the Hanger Design Control Data dialog box. For information on controlling the display of hangers, see Hangers (page 395). For more information on how CAESAR II selects hangers, see Hanger Sizing Algorithm (page 1017) Node Specifies the node number to which the hanger is connected. CNode Specifies the connecting node number. This value is used only when the other end of the hanger is to be connected to another point in the system, such as another pipe node. CAESAR II User's Guide 176 Piping Input Design Data There are two sections on the Hanger tab in the Piping Input auxiliary panel. Design Data Specifies the hanger data if you need CAESAR II to design the hanger for you. Predefined Hanger Data Specifies the hanger data if you know the hanger information. Hanger Table Specifies the active hanger table. The software provides the following hanger tables: 1. Anvil 14. BHEL 27. NHK 2. Bergen Pipe Supports Inc (formerly Bergen Power) 15. CASTIM 2000 (formerly Flexider) 28. PSSI GmbH 3. Power Piping 16. Carpenter & Paterson 29. Seonghwa 4. NPS Industries 17. Bergen Pipe Priv Ltd (India) (formerly Pipe Supports 30. Mitsubishi Ltd) 5. Lisega 18. Witzenmann 31. Yamashita 6. Fronek 19. Sarathi 32. Sanwa Tekki 7. Piping Technology 20. Myricks 33. Techno Industry 8. Capitol 21. China Power 34. Hesterberg 9. Piping Services 22. Pipe Supports USA 35. Spring Supports Mfg. Co. 10. Basic Engineers 23. Quality Pipe Supports 36. Senior 11. Inoflex 24. PiHASA 37. Unison 12. E. Myatt & Co. 25. Binder 38. Wookwang 13. Sinopec 26. Gradior Additional design options are available if you use the following check boxes. Extended Range Cold Load Hot load centered (if possible) CAESAR II User's Guide 177 Piping Input You can globally set the hanger data for a model from the Hanger Design Control Data (page 295), accessed by clicking Hanger design criteria in the piping input. Specify the default hanger table that appears in this dialog by specifying the Default Spring Hanger Table configuration setting in Configuration Editor > Database Definitions. For examples of incorporating spring hanger designs into your models, see the Hangers section in the CAESAR II Application Guide. Extended Load Range Springs CAESAR II includes the maximum load range to permit the selection of less expensive variable support hangers in place of constant effort supports when the spring loads are just outside the manufacturers recommended range. Extended load ranges are the most extreme ranges on the spring load table. Some manufacturers build double-spring supports to accommodate this range. Others adjust the top or bottom travel limits to accommodate either end of the extended table. Make sure that the manufacturer can supply the spring before you use the maximum ranges. Use of the extended range often eliminates the need to go to a constant effort support. Most manufacturers do not support an extended range. If you select Extended Range for a hanger with springs that do not support an extended range, the software returns the standard spring table and ranges. Cold Load Spring Hanger Design Cold load spring hanger design is a method of designing the springs in which the hot (or operating) load is supported in the cold (or installed) position of the piping. This method of spring design offers several advantages over the more usual hot load design: Hanger stops are easier to remove. There is no excessive movement from the neutral position when the system is cold or when the stops are removed. Spring loads can be adjusted before the system is brought up to temperature. Some feel that the cold load approach yields a much more dependable design. Operating loads on connected equipment are lower in some system configurations. A hot vertical riser anchored at the bottom turning horizontally into a nozzle connection is a typical configuration resulting in this load-reduction. The spring to be designed is at the elbow adjacent to the nozzle. Operating loads are lower because the difference between the hot and cold loads counters the moment produced by the vertical thermal expansion from the anchor. The disadvantages to cold load design are: In some systems, the loads on rotating equipment may be increased by a value proportional to the spring rate times the travel in the hot condition. Most installations are done on a hot load design basis. Middle of the Table Hanger Design (Hot Load Centered) Many designers prefer that the hot load be centered as closely as possible to the middle of the spring table. This provides as much variability as possible in both directions before the spring bottoms out when the system is hot. This design was necessary prior to effective computer modeling of piping systems, when the weights at hangers were approximated by chart methods or calculated by hand. Activating this option does not guarantee that spring hot loads are at the middle of the spring table, but CAESAR II makes every effort to move the hot load to this position. The CAESAR II design algorithm goes to a higher size spring if CAESAR II User's Guide 178 Piping Input the design load is closer to the middle of the larger spring's range, but never switches spring types. This option, when it is effective, can only result in a one-size larger spring. CAESAR II attempts to move the hot load to the next higher spring when it is within 10% of the maximum travel range for the spring. If the new spring is not satisfactory, then CAESAR II uses the old one. Tag (Hanger Tag) Specifies the hanger identifier or name. Type to manually create a new name. You can import and export tags through a PCF Restraint Mapping (page 367) or a neutral file. The tag: Displays in piping input, model graphics, and Isogen. Exports to applicable output reports and MDB files. Duplicates with the restraint or hanger when you duplicate the element. Available Space (neg. for can) Specifies the amount of room above or below the pipe where you can install the hanger or can. If the value is negative, then CAESAR II assumes that a can is to be installed. If the value is positive, then CAESAR II assumes that a hanger is to be in installed. Typical units (depending on your unit system): in mm cm Hangers or cans are selected for a location only if they can be installed in the space allotted. The precise definition of available space varies with the manufacturer. Drawings and tables for each manufacturer are shown at the end of this section. This is the available vertical clearance for the hanger or can: Leave the box blank or set to zero if the Available Space is not an important design criterion. CAESAR II User's Guide 179 Piping Input When the available space is the governing factor in a hanger design, several smaller springs are typically chosen in place of one large spring. Allowable Load Variation (%) Specifies the limit on the allowed variation between the hot and cold hanger loads. Type the value as a percentage. For example, type twenty five percent as 25.0. If this value is not specified, the only limit on load variation is that inherent in the spring table. This is approximately 100% when the hot load is smaller than the cold load and 50% when the hot load is larger than the cold load. Hot loads are smaller than cold loads whenever the operating displacement in the Y direction is positive. The default value for the load variation is 25%. The Allowable Load Variation value is the percentage variation from the hot load: or as may be more familiar: For a cold load design, the denominator is Cold Load. Rigid Support Displacement Criteria Specifies the minimum amount of travel for hanger design. This is a cost saving feature that replaces unnecessary springs with rigid rods. Typical units (depending on your unit system): in mm cm The hanger design algorithm operates by first running a restrained weight case. The load to be supported by the hanger in the operating condition is determined from this case. After the hanger design load is known, the software runs an operating case with the hot hanger load installed. This analysis determines the travel at the hanger location. If this determined hanger travel is less than the Rigid Support Displacement Criteria, then a rigid Y-support is selected instead of a spring for the location. The software does not apply the criteria if you leave the Rigid Support Displacement Criteria box blank or zero. A typical value is 0.1 in. You should insert a single directional restraint instead of a rigid rod in some cases. Rigid rods are double-acting restraints. In some cases, these can develop large hold down forces that do not really exist because the support has lifted off, or because the rigid rod has bowed slightly. When this condition develops, you should rerun the hanger design inserting single directional restraints where rigid rods were put in by CAESAR II. CAESAR II User's Guide 180 Piping Input Do not replace hangers with rigid rods in very stiff parts of the piping system. These parts are usually associated with rotating equipment or vessel nozzles that need to be protected. Maximum Allowed Travel Limit Specifies the maximum amount of travel for hanger design. CAESAR II selects a constant effort support if the design operating travel exceeds this limit, even though a variable support from the manufacturer table would have been satisfactory in every other respect. Typical units (depending on your unit system): in mm cm You can design a constant effort hanger by specifying a very small number for the Maximum Allowed Travel Limit. A value of 0.001 typically forces CAESAR II to select a constant effort support for a location. No. Hangers at Location Specifies the number of hangers at a location. Type a positive number to indicate the exact number of hangers at that location. Leave the box blank to indicate that CAESAR II place as many hangers as necessary to make the installation work. Type a negative number to indicate the maximum number of hangers that you accept. For example, if you want to use as few springs as possible with a maximum limit of five springs, type -5. For information on the display of multiple hangers, see Hangers (page 395). Allow Short Range Springs Indicates that hanger design allows short range springs. CAESAR II gives you the option of excluding short range springs from consideration from the selection algorithms. Short range springs are considered specialty items in some instances and are not used unless their shorter length is required for clearance reasons. Clear this check box in this case. If this option is not selected, CAESAR II selects a mid-range spring over a short-range spring. The software assumes that mid-range springs are more standard, readily available, and in general cheaper than their short-range counterparts. If the default should be that short-range springs are used wherever possible, then check the box on the Hanger Design Control Data dialog box. CAESAR II User's Guide 181 Piping Input Operating Load (Total at Loc.) Overrides the operating load that CAESAR II is calculating. Typical units (depending on your unit system): lb N This value is normally specified when you think that loads on a piece of equipment are reduced if a hanger in the vicinity of the equipment is artificially caused to carry a proportionately larger part of the total load. This operating load is the hot load that the hanger is designed to support after it undergoes any travel due to the thermal expansion of the piping. CAESAR II's calculated hanger operating loads may be read from the hanger table printed in the output processor. The column is titled HOT LOAD. The value also appears in this table. Type the total operating load that you want to use at the location. For example, if there are two hangers specified at the location and each should carry 500 lb., then the operating load specified should be 1,000 lb. Hanger Hardware Weight Specifies any additional weight that must be supported by the hanger that exists between the hanger and the pipe. This weight could affect the hanger design if the magnitude of this weight is great enough. Typical units (depending on your unit system): lb N Multiple Load Case Design Option Specifies the design option to use for spring hanger sizing calculations when multiple thermal operating load cases exist. Each load case is a temperature and pressure combination defined in Operating Conditions (page 126). You can base the design on one or more operating conditions. For example, a two-pump installation where only one pump operates at a time is a good application for multiple load case design. 1 - Operating Case #1 through 9 - Operating Case #9 Designs the hanger for the selected operating load case. 10 - Maximum Load Designs the hanger for the maximum load from the operating load cases included in No. of Hanger Design Operating Load Cases (page 296). 11 - Maximum Travel Designs the hanger for the maximum travel from the operating load cases included in No. of Hanger Design Operating Load Cases (page 296). 12 - Avg Load & Travel Designs the hanger for the average load and average travel from the operating load cases CAESAR II User's Guide 182 Piping Input included in No. of Hanger Design Operating Load Cases (page 296). 13 - Max Load & Travel Designs the hanger for the maximum load and maximum travel from the operating load cases included in No. of Hanger Design Operating Load Cases (page 296). Maximum load and maximum travel can be from different operating cases and can result in conservative hanger design. You can use options 10 to 13 if there is more than one operating state for the hangers. To use these options, you must define more than one design operating load case in No. of Hanger Design Operating Load Cases (page 296) on the Hanger Design Control Data (page 295) dialog box. No. of Hanger Design Operating Load Cases (page 296) sets a global value for the model. You can override the global value for a specific hanger on the Hangers auxiliary panel. For more information on how CAESAR II selects hangers, see Hanger Sizing Algorithm (page 1017) Free Restraint at Node Specifies the node number for the equipment where the restraint is freed. You can also specify the corresponding free code to tell CAESAR II which of the restraint or anchor directions to free. For nozzles that are further removed from the hanger usually only the Y direction should be freed. Anchors or restraints simulating equipment connections that are in the immediate vicinity of the hanger are usually freed during the hanger design restrained weight run so that loads normally going to the equipment nozzle are carried by the hanger. Hangers are commonly used around equipment nozzles to support the weight of the pipe as it thermally expands away from the nozzle. The hanger can usually be designed to take almost the full weight of the pipe between the anchor and the hanger if the anchor is freed when making the restrained weight calculation. The pipe going to the anchor is treated just like a free end, but only for the hanger weight calculation only. The Free Restraint at Node box works in conjunction with the Free Code box. If the Free Code is not specified for an anchor, then the software assumes that the anchor is completely free for the restrained weight run. The restrained Weight hanger design pass is the first analysis step in the hanger design. It is run automatically by CAESAR II. The following steps comprise the restrained weight run: 1. Putting rigid Y restraints at each hanger location. 2. Removing anchors and restraints that are to be freed. 3. Running the weight analysis to find the hot hanger loads. Nonlinear restraints are not freed during hanger design. CAESAR II User's Guide 183 Piping Input Free Code Specifies the directions in which the anchor or restraint is released. When an anchor or restraint should be released for the restrained weight run, type the node number for that anchor in the Free Restraint at Node box and specify the free code describing the directions to be released in the Free Code box on the same hanger dialog box. The available free codes are as follows: Free the anchor or restraint in the Y direction only. Free the anchor or restraint in the Y and X directions only. Free the anchor or restraint in the Y and Z directions only. Free all translational degrees of freedom for the anchor or restraint. (X,Y, and Z) Free all translational and rotational degrees of freedom for the anchor or restraint. (X, Y, Z, RX, RY, and RZ) The last option usually results in the highest adjacent hanger loads, but you should only use that option when the horizontal distance between the hanger and the anchor is within about 4 pipe diameters. Predefined Hanger Data Specifies predefined hanger data. When you use the Predefined Hanger Data section on the hanger dialog box and there is more than one hanger at the location, use the No. of Hangers at Location box in the Design Data section to specify the number of hangers. Then, type the spring rate and pre-load applicable to a single hanger. There is no reason to try to compute the equivalent spring rates or theoretical loads. Pre-defined hanger data can be specified in one of two ways: Specify all information for the hanger. Specify only the spring rate for the hanger. If you specify all information, and the restraint configuration for the node is completely defined, then it is not included in the hanger design algorithm. For a position to be completely pre-defined, one of the following conditions must apply: Spring rate and theoretical cold load Constant effort support load Spring Rate Specifies the spring rate. Theoretical Cold (Installation) Load Specifies the cold load for the hanger. If you type both the spring rate and the cold load, the hanger location is completely predefined, and CAESAR II does not perform analysis level design for the hanger. CAESAR II User's Guide 184 Piping Input Resetting Loads on Existing Spring Hangers If only the spring rate is given, CAESAR II assumes that you want to rerate the spring at the given location. The software reads the old spring rate from the existing hanger and inputs it directly to CAESAR II. Leave the Theoretical Cold Load box blank for the rerate. If more than a single spring exists at the location, then type the total number of springs in the No. of Hangers at Location box in the Design Data section. CAESAR II assumes that the load is distributed evenly among multiple springs at the same point. CAESAR II goes through its normal hanger design procedure to calculate the load and travel for all proposed hanger locations including the location with springs to be reset. The stiffness of the reset springs is not used for this redesign. After CAESAR II sizes the springs, it makes a comparison with the user-defined spring rates. If the selected spring rate is within 5% of your existing spring rate, CAESAR II lists the spring's figure number and size in the output report. If the selected spring rate is more than 5% of your value, no manufacturer's data is listed. In either case, CAESAR II uses the spring rate that you typed in all following analyses. It is up to you to confirm that the new hot and cold loads are within the existing spring's working range. The primary use of the rerate capability is to find new installed loads for old springs. Springs might be rerated after the shutdown of a unit that has been operating continuously for a long period, or after mechanical or process changes are made to a piping system. Constant Effort Support Load Specifies the support load for a constant effort hanger and defines the hanger location. This value is also included in all hanger design runs and all analysis cases following the hanger cases that include the hanger preload force set in their formulation. GUID Displays the software-assigned GUID for the hanger. GUID is a display-only value in the Hangers list input. For more information, see List (page 274). Nozzle Flex Indicates that you are supplying nozzle data. Select or clear this option by double-clicking Nozzle Flex on the Classic Piping Input dialog box. The Nozzles tab in the Piping Input auxiliary panel controls options for flexible nozzle connections. When you type values in this dialog box tab, CAESAR II automatically calculates the flexibilities and adds them to the active element. CAESAR II calculates nozzle loads according to your specified criteria. You can select WRC 297, API 650, PD 5500, or Custom in the Nozzle Type box. CAESAR II User's Guide 185 Piping Input WRC 297 Performs nozzle flexibility calculations according to WRC 297. Current nozzle flexibility calculations are in accordance with the Welding Research Council Bulletin No. 297, issued August 1984 for cylinder-to-cylinder intersections. After error checking, CAESAR II displays all useful WRC curve data on the Errors and Warnings dialog box. You can use these values to define the illustrated nozzles in the WRC 297 bulletin. It is sometimes helpful to know just how close a nozzle is to one of the several asymptotic limits or to a curve boundary. You can see the WRC 297 computed data only during the error checking process. Nozzle Node Specifies the node number located at the nozzle intersection with the vessel shell. There should only be a single piping element connected to this node. There should be no restraints acting on the node. For WRC 297, API 650, and PD 5500, the nozzle element must be perpendicular to the vessel shell. If you want to model hillside nozzles and latrolets, the first (and possibly very short) nozzle element that comes from the vessel must be perpendicular to the vessel to keep the local stiffness properly oriented. The second, longer nozzle element can then go off on the true centerline of the nozzle. CAESAR II User's Guide 186 Piping Input For Custom, you can directly define a lateral nozzle, a hillside nozzle, or a nozzle on the vessel head. The nozzle and vessel centerlines may be at varying angles to each other with a minimum angle of 20 degrees. The nozzle and vessel centerlines cannot be colinear. When you type a nozzle node number, CAESAR II scans the current input data for the node and fills the corresponding values in the Nozzle Outer Diameter and Nozzle Wall Thickness boxes. A valid nozzle node has the following properties: Only a single element connects to the nozzle node. The nozzle node is unrestrained and does not have displacements specified for any of its degrees of freedom. The software automatically includes nozzle flexibilities in the piping system analysis through software-generated restraints. CAESAR II establishes six restraints for each flexible nozzle input. If you define a vessel node number, then the vessel node acts like a connecting node for each of the six restraints. Vessel nodes are subject to the same restrictions shown above for nozzle nodes. You should not put a restraint or an element between the nozzle node and any specified vessel node. CAESAR II creates the required connectivity from the nozzle flexibility data and any additional stiffnesses between these two nodes erroneously add to the nozzle stiffnesses. Vessel Node (Optional) Specifies the node number on the vessel surface at the point where the nozzle intersects the vessel shell. This is optional. If you do not specify this value, then the nozzle node is connected by the stiffnesses to a point fixed rigidly in space. If you specify this value, then the nozzle node is connected by the stiffnesses to the vessel node. Specify the vessel nodes when you want to model through the vessel from the nozzle connection to the skirt or foundation. A vessel can be any type of vessel, tank, heat exchanger, vessel head (not just the shell), or any other equipment. Vessel Centerline Direction Cosines VX, VY, VZ Specifies the direction vector or direction cosines which defines the center-line of the vessel. For example, a vertical vessel in a Y-up coordinate system, these entries would read: Vessel Centerline Direction Cosine VX - <blank> Vessel Centerline Direction Cosine VY - 1.0 Vessel Centerline Direction Cosine VZ - <blank> For WRC 297, API 650, and PD 5500, if the centerlines of the nozzle and vessel are collinear, the software flags this as an error. Only nozzles that are perpendicular to the shell are allowed. PD 5500 allows nozzles on cylinders or spheres. CAESAR II User's Guide 187 Piping Input Fax - Axial (Nozzle) (radial stiffness) Mi - In-plane Bending (longitudinal stiffness) Mo - Out-of-Plane Bending (circumferential stiffness) Mt - Torsional (Nozzle) (torsional stiffness) D - Direction cosine of shell Fax - Axial (Nozzle) (radial stiffness) Mi - In-plane Bending (longitudinal stiffness) Mo - Out-of-Plane Bending (circumferential stiffness) Mt - Torsional (Nozzle) (torsional stiffness) D - Direction cosine of head Represents a nozzle on any type of head. For the custom option you are not limited to radial nozzles. For Custom, you can directly define a lateral nozzle, a hillside nozzle, or a nozzle on the vessel head. The nozzle and vessel centerlines may be at varying angles to each other with a minimum angle of 20 degrees. The nozzle and vessel centerlines cannot be colinear. Nozzle Outer Diameter Specifies the outside diameter of the nozzle. Typical units (depending on your unit system): in mm cm CAESAR II fills this field automatically using the corresponding pipe diameter. You can override this value because it does not have to be equal to the diameter of the pipe used to model the nozzle. For Custom, this field is not used by the software. It is for information only and provides a way to document the basis for stiffness calculations performed by another method. CAESAR II User's Guide 188 Piping Input Nozzle Wall Thickness Specifies the wall thickness of the nozzle. Typical units (depending on your unit system): in mm cm CAESAR II fills this field automatically using the corresponding pipe wall thickness. You can override this value because it does not have to be equal to the wall thickness of the pipe element used to model the nozzle. For Custom, this field is not used by the software. It is for information only and provides a way to document the basis for stiffness calculations performed by another method. Distance to Stiffener or Head Specifies the distance along the vessel center-line from the center of the nozzle opening in the vessel shell to the closest stiffener or head in the vessel that significantly stiffens the vessel's cross-section against local deformation normal to the shell surface. Typical units (depending on your unit system): in mm cm Distance to Opposite Stiffener Specifies the distance along the vessel center line from the center of the nozzle opening in the vessel shell to the closest stiffener or head in the vessel in the opposite direction from the previous one. This entry is ignored for spherical vessels. Typical units (depending on your unit system): in mm cm Vessel Outer Diameter Specifies the outside diameter of the vessel. Typical units (depending on your unit system): in mm cm For Custom, this field is not used by the software. It is for information only and provides a way to document the basis for stiffness calculations performed by another method. CAESAR II User's Guide 189 Piping Input Vessel Wall Thickness Specifies the wall thickness of the vessel at the point where the nozzle connects to the vessel. Do not include the thickness of any reinforcing pad. Typical units (depending on your unit system): in mm cm For Custom, this field is not used by the software. It is for information only and provides a way to document the basis for stiffness calculations performed by another method. Vessel Pad Thickness Specifies the thickness of any reinforcing pad at the nozzle. Typical units (depending on your unit system): in mm cm For WRC 297, API 650, and PD 5500, this thickness is added to the vessel wall thickness before the software performs nozzle stiffness calculations. For Custom, this field is not used by the software. It is for information only and provides a way to document the basis for stiffness calculations performed by another method. Vessel Temperature (Optional) Specifies the estimated temperature of the vessel or nozzle junction. Typical units (depending on your unit system): ºF ºC For WRC 297, API 650, and PD 5500, you must also type a valid vessel material number in the corresponding field. The software uses the estimated temperature to calculate the hot modulusof-elasticity. For Custom, this field is not used by the software. It is for information only and provides a way to document the basis for stiffness calculations performed by another method. Vessel Material (Optional) Specifies the vessel material number. For WRC 297, API 650, and PD 5500, this is an optional field. You must pair the vessel material number with a valid vessel temperature. The allowed vessel material number can be any valid material number from the material database. This value corresponds to the pipe materials used in the dialog box. If the vessel temperature and the vessel material number are left blank or zero, then the software uses an elastic modulus of 29.0E6 psi. For Custom, this field is not used by the software and is for information only. CAESAR II User's Guide 190 Piping Input API 650 Performs nozzle flexibility calculations according to API 650. CAESAR II can also calculate nozzle flexibilities according to Appendix P of API 650, "Design of Carbon Steel Atmospheric Oil Storage Tanks." Nozzle Node Specifies the node number located at the nozzle intersection with the vessel shell. There should only be a single piping element connected to this node. There should be no restraints acting on the node. For WRC 297, API 650, and PD 5500, the nozzle element must be perpendicular to the vessel shell. If you want to model hillside nozzles and latrolets, the first (and possibly very short) nozzle element that comes from the vessel must be perpendicular to the vessel to keep the local stiffness properly oriented. The second, longer nozzle element can then go off on the true centerline of the nozzle. For Custom, you can directly define a lateral nozzle, a hillside nozzle, or a nozzle on the vessel head. The nozzle and vessel centerlines may be at varying angles to each other with a minimum angle of 20 degrees. The nozzle and vessel centerlines cannot be colinear. When you type a nozzle node number, CAESAR II scans the current input data for the node and fills the corresponding values in the Nozzle Outer Diameter and Nozzle Wall Thickness boxes. A valid nozzle node has the following properties: Only a single element connects to the nozzle node. The nozzle node is unrestrained and does not have displacements specified for any of its degrees of freedom. The software automatically includes nozzle flexibilities in the piping system analysis through software-generated restraints. CAESAR II establishes six restraints for each flexible nozzle input. If you define a vessel node number, then the vessel node acts like a connecting node for each of the six restraints. Vessel nodes are subject to the same restrictions shown above for nozzle nodes. You should not put a restraint or an element between the nozzle node and any specified vessel node. CAESAR II creates the required connectivity from the nozzle flexibility data and any additional stiffnesses between these two nodes erroneously add to the nozzle stiffnesses. Tank Node (optional) Specifies the node number on the tank surface at the point where the nozzle intersects the tank shell. This is optional. If you do not specify one, then the nozzle node is connected by the stiffnesses to a point fixed rigidly in space. If you type this value, then the nozzle node is connected by the stiffnesses to the tank node. Specify the tank node when you want to model through the tank from the nozzle connection to the foundation. CAESAR II User's Guide 191 Piping Input Vessel Centerline Direction Cosines VX, VY, VZ Specifies the direction vector or direction cosines which defines the center-line of the vessel. For example, a vertical vessel in a Y-up coordinate system, these entries would read: Vessel Centerline Direction Cosine VX - <blank> Vessel Centerline Direction Cosine VY - 1.0 Vessel Centerline Direction Cosine VZ - <blank> For WRC 297, API 650, and PD 5500, if the centerlines of the nozzle and vessel are collinear, the software flags this as an error. Only nozzles that are perpendicular to the shell are allowed. PD 5500 allows nozzles on cylinders or spheres. Fax - Axial (Nozzle) (radial stiffness) Mi - In-plane Bending (longitudinal stiffness) Mo - Out-of-Plane Bending (circumferential stiffness) Mt - Torsional (Nozzle) (torsional stiffness) D - Direction cosine of shell Fax - Axial (Nozzle) (radial stiffness) Mi - In-plane Bending (longitudinal stiffness) Mo - Out-of-Plane Bending (circumferential stiffness) Mt - Torsional (Nozzle) (torsional stiffness) D - Direction cosine of head Represents a nozzle on any type of head. For the custom option you are not limited to radial nozzles. For Custom, you can directly define a lateral nozzle, a hillside nozzle, or a nozzle on the vessel head. The nozzle and vessel centerlines may be at varying angles to each other with a minimum angle of 20 degrees. The nozzle and vessel centerlines cannot be colinear. CAESAR II User's Guide 192 Piping Input Nozzle Outer Diameter Specifies the outside diameter of the nozzle. Typical units (depending on your unit system): in mm cm CAESAR II fills this field automatically using the corresponding pipe diameter. You can override this value because it does not have to be equal to the diameter of the pipe used to model the nozzle. For Custom, this field is not used by the software. It is for information only and provides a way to document the basis for stiffness calculations performed by another method. Nozzle Wall Thickness Specifies the wall thickness of the nozzle. Typical units (depending on your unit system): in mm cm CAESAR II fills this field automatically using the corresponding pipe wall thickness. You can override this value because it does not have to be equal to the wall thickness of the pipe element used to model the nozzle. Distance to Tank Base Specifies the height of the nozzle from the centerline of the nozzle to the base of the tank. Typical units (depending on your unit system): in mm cm Reinforcing Specifies the location of the reinforcing. Select Shell or Nozzle. Tank Outer Diameter Specifies the outside diameter of the storage tank. API 650 Addendum 1 does not recommend these computations for diameters less than 120 feet. Typical units (depending on your unit system): in mm cm CAESAR II User's Guide 193 Piping Input Tank Wall Thickness Specifies the wall thickness of the storage tank at the point where the nozzle connects to the tank. Do not include the thickness of any reinforcing pad. Typical units (depending on your unit system): in mm cm Tank Modulus of Elasticity Specifies the hot modulus of elasticity for the tank. Typical units (depending on your unit system): lb/in² N/mm² KPa If this value is left blank, the software uses a default value of 0.2950E+08 lb/in² or 0.2034E+06 N/mm². Tank Coefficient of Thermal Expansion Specifies the coefficient of thermal expansion of the plate material of the tank. Values are listed in engineering handbooks or the appropriate section of the API 650, App P. If this value is left blank, the software assumes a value of zero. Typical units (depending on your unit system): in/in/ºF x 1.0E6 mm/mm/ºC x 1.0E6 cm/cm/ºC x 1.0E6 Temperature Change Specifies the change in temperature from ambient to the maximum that the tank normally experiences. Typical units (depending on your unit system): ºF ºC For example, if the maximum summertime temperature is 107F, then the temperature change would be 107 – 70 = 37, where 70 is the default ambient temperature defined in configuration and environment. You would type 37 in this box. If this value is left blank, the software assumes a value of zero. CAESAR II User's Guide 194 Piping Input Fluid Height Specifies the liquid level of the fluid in the storage tank. This value must be greater than the nozzle height. Typical units (depending on your unit system): in mm cm Fluid SG Specifies the specific gravity of the stored liquid. This value is unitless. Set Displacement Vector Specifies the displacement vector to assign to the calculated displacements. If you select one among D1 to D9, the calculated displacements become the boundary conditions of the current job, and CAESAR II can use them for the stress analysis. If you have already specified displacements on the Classic Piping Input dialog box, CAESAR II uses the calculated displacements to replace the original displacements. If you select None, CAESAR II does not use the calculated displacements for the stress analysis. PD 5500 Performs nozzle flexibility calculations according to PD 5500. CAESAR II can also calculate nozzle flexibilities according to Appendix G of the PD 5500 Specification for Unfired Fusion Welded Pressure Vessels. Nozzle Node Specifies the node number located at the nozzle intersection with the vessel shell. There should only be a single piping element connected to this node. There should be no restraints acting on the node. For WRC 297, API 650, and PD 5500, the nozzle element must be perpendicular to the vessel shell. If you want to model hillside nozzles and latrolets, the first (and possibly very short) nozzle element that comes from the vessel must be perpendicular to the vessel to keep the local stiffness properly oriented. The second, longer nozzle element can then go off on the true centerline of the nozzle. For Custom, you can directly define a lateral nozzle, a hillside nozzle, or a nozzle on the vessel head. The nozzle and vessel centerlines may be at varying angles to each other with a minimum angle of 20 degrees. The nozzle and vessel centerlines cannot be colinear. When you type a nozzle node number, CAESAR II scans the current input data for the node and fills the corresponding values in the Nozzle Outer Diameter and Nozzle Wall Thickness boxes. A valid nozzle node has the following properties: Only a single element connects to the nozzle node. The nozzle node is unrestrained and does not have displacements specified for any of its degrees of freedom. CAESAR II User's Guide 195 Piping Input The software automatically includes nozzle flexibilities in the piping system analysis through software-generated restraints. CAESAR II establishes six restraints for each flexible nozzle input. If you define a vessel node number, then the vessel node acts like a connecting node for each of the six restraints. Vessel nodes are subject to the same restrictions shown above for nozzle nodes. You should not put a restraint or an element between the nozzle node and any specified vessel node. CAESAR II creates the required connectivity from the nozzle flexibility data and any additional stiffnesses between these two nodes erroneously add to the nozzle stiffnesses. Vessel Node (Optional) Specifies the node number on the vessel surface at the point where the nozzle intersects the vessel shell. This is optional. If you do not specify this value, then the nozzle node is connected by the stiffnesses to a point fixed rigidly in space. If you specify this value, then the nozzle node is connected by the stiffnesses to the vessel node. Specify the vessel nodes when you want to model through the vessel from the nozzle connection to the skirt or foundation. A vessel can be any type of vessel, tank, heat exchanger, vessel head (not just the shell), or any other equipment. Vessel Centerline Direction Cosine VX, VY, VZ Specifies the direction vector or direction cosines which defines the center-line of the vessel. For example, a vertical vessel in a Y-up coordinate system, these entries would read: Vessel Centerline Direction Cosine VX - <blank> Vessel Centerline Direction Cosine VY - 1.0 Vessel Centerline Direction Cosine VZ - <blank> If the centerlines of the nozzle and vessel are collinear, CAESAR II flags this as an error. Nozzle Outer Diameter Specifies the outside diameter of the nozzle. Typical units (depending on your unit system): in mm cm CAESAR II fills this field automatically using the corresponding pipe diameter. You can override this value because it does not have to be equal to the diameter of the pipe used to model the nozzle. For Custom, this field is not used by the software. It is for information only and provides a way to document the basis for stiffness calculations performed by another method. CAESAR II User's Guide 196 Piping Input Distance to Stiffener or Head Specifies the distance along the vessel center-line from the center of the nozzle opening in the vessel shell to the closest stiffener or head in the vessel that significantly stiffens the vessel's cross-section against local deformation normal to the shell surface. Typical units (depending on your unit system): in mm cm Distance to Opposite Stiffener Specifies the distance along the vessel center line from the center of the nozzle opening in the vessel shell to the closest stiffener or head in the vessel in the opposite direction from the previous one. This entry is ignored for spherical vessels. Typical units (depending on your unit system): in mm cm Vessel Type Specifies the type of vessel. Select Cylinder or Sphere. Vessel Outer Diameter Specifies the outside diameter of the vessel. Typical units (depending on your unit system): in mm cm For Custom, this field is not used by the software. It is for information only and provides a way to document the basis for stiffness calculations performed by another method. Vessel Wall Thickness Specifies the wall thickness of the vessel at the point where the nozzle connects to the vessel. Do not include the thickness of any reinforcing pad. Typical units (depending on your unit system): in mm cm For Custom, this field is not used by the software. It is for information only and provides a way to document the basis for stiffness calculations performed by another method. CAESAR II User's Guide 197 Piping Input Vessel Pad Thickness Specifies the thickness of any reinforcing pad at the nozzle. Typical units (depending on your unit system): in mm cm For WRC 297, API 650, and PD 5500, this thickness is added to the vessel wall thickness before the software performs nozzle stiffness calculations. For Custom, this field is not used by the software. It is for information only and provides a way to document the basis for stiffness calculations performed by another method. Vessel Temperature (Optional) Specifies the estimated temperature of the vessel or nozzle junction. Typical units (depending on your unit system): ºF ºC For WRC 297, API 650, and PD 5500, you must also type a valid vessel material number in the corresponding field. The software uses the estimated temperature to calculate the hot modulusof-elasticity. For Custom, this field is not used by the software. It is for information only and provides a way to document the basis for stiffness calculations performed by another method. Vessel Material (Optional) Specifies the vessel material number. For WRC 297, API 650, and PD 5500, this is an optional field. You must pair the vessel material number with a valid vessel temperature. The allowed vessel material number can be any valid material number from the material database. This value corresponds to the pipe materials used in the dialog box. If the vessel temperature and the vessel material number are left blank or zero, then the software uses an elastic modulus of 29.0E6 psi. For Custom, this field is not used by the software and is for information only. Custom Allows you to define flexibility values that you calculate using another method. You can also define informational properties that are included in reports. Nozzle Node Specifies the node number located at the nozzle intersection with the vessel shell. There should only be a single piping element connected to this node. There should be no restraints acting on the node. For WRC 297, API 650, and PD 5500, the nozzle element must be perpendicular to the vessel shell. If you want to model hillside nozzles and latrolets, the first (and possibly very short) nozzle element that comes from the vessel must be perpendicular to the vessel to keep the local CAESAR II User's Guide 198 Piping Input stiffness properly oriented. The second, longer nozzle element can then go off on the true centerline of the nozzle. For Custom, you can directly define a lateral nozzle, a hillside nozzle, or a nozzle on the vessel head. The nozzle and vessel centerlines may be at varying angles to each other with a minimum angle of 20 degrees. The nozzle and vessel centerlines cannot be colinear. When you type a nozzle node number, CAESAR II scans the current input data for the node and fills the corresponding values in the Nozzle Outer Diameter and Nozzle Wall Thickness boxes. A valid nozzle node has the following properties: Only a single element connects to the nozzle node. The nozzle node is unrestrained and does not have displacements specified for any of its degrees of freedom. The software automatically includes nozzle flexibilities in the piping system analysis through software-generated restraints. CAESAR II establishes six restraints for each flexible nozzle input. If you define a vessel node number, then the vessel node acts like a connecting node for each of the six restraints. Vessel nodes are subject to the same restrictions shown above for nozzle nodes. You should not put a restraint or an element between the nozzle node and any specified vessel node. CAESAR II creates the required connectivity from the nozzle flexibility data and any additional stiffnesses between these two nodes erroneously add to the nozzle stiffnesses. Vessel Node (Optional) Specifies the node number on the vessel surface at the point where the nozzle intersects the vessel shell. This is optional. If you do not specify this value, then the nozzle node is connected by the stiffnesses to a point fixed rigidly in space. If you specify this value, then the nozzle node is connected by the stiffnesses to the vessel node. Specify the vessel nodes when you want to model through the vessel from the nozzle connection to the skirt or foundation. A vessel can be any type of vessel, tank, heat exchanger, vessel head (not just the shell), or any other equipment. Vessel Centerline Direction Cosines VX, VY, VZ Specifies the direction vector or direction cosines which defines the center-line of the vessel. For example, a vertical vessel in a Y-up coordinate system, these entries would read: Vessel Centerline Direction Cosine VX - <blank> Vessel Centerline Direction Cosine VY - 1.0 Vessel Centerline Direction Cosine VZ - <blank> For WRC 297, API 650, and PD 5500, if the centerlines of the nozzle and vessel are collinear, the software flags this as an error. Only nozzles that are perpendicular to the shell are allowed. PD 5500 allows nozzles on cylinders or spheres. CAESAR II User's Guide 199 Piping Input Fax - Axial (Nozzle) (radial stiffness) Mi - In-plane Bending (longitudinal stiffness) Mo - Out-of-Plane Bending (circumferential stiffness) Mt - Torsional (Nozzle) (torsional stiffness) D - Direction cosine of shell Fax - Axial (Nozzle) (radial stiffness) Mi - In-plane Bending (longitudinal stiffness) Mo - Out-of-Plane Bending (circumferential stiffness) Mt - Torsional (Nozzle) (torsional stiffness) D - Direction cosine of head Represents a nozzle on any type of head. For the custom option you are not limited to radial nozzles. For Custom, you can directly define a lateral nozzle, a hillside nozzle, or a nozzle on the vessel head. The nozzle and vessel centerlines may be at varying angles to each other with a minimum angle of 20 degrees. The nozzle and vessel centerlines cannot be colinear. Axial (Nozzle) Specifies the radial stiffness in the direction axial to the nozzle, as calculated using another method. Fax - Axial (Nozzle) (radial stiffness) Mi - In-plane Bending (longitudinal stiffness) Mo - Out-of-Plane Bending (circumferential stiffness) Mt - Torsional (Nozzle) (torsional stiffness) D - Direction cosine of shell CAESAR II User's Guide 200 Piping Input Fax - Axial (Nozzle) (radial stiffness) Mi - In-plane Bending (longitudinal stiffness) Mo - Out-of-Plane Bending (circumferential stiffness) Mt - Torsional (Nozzle) (torsional stiffness) D - Direction cosine of head Represents a nozzle on any type of head. If you do not define a stiffness value, the software uses the default rigid stiffness. In-Plane Bending Specifies the longitudinal stiffness at the nozzle and along the run of the pipe, as calculated using another method. Mi - In-plane Bending (longitudinal stiffness) Fax - Axial (Nozzle) (radial stiffness) Mo - Out-of-Plane Bending (circumferential stiffness) Mt - Torsional (Nozzle) (torsional stiffness) D - Direction cosine of shell Mi - In-plane Bending (longitudinal stiffness) Fax - Axial (Nozzle) (radial stiffness) Mo - Out-of-Plane Bending (circumferential stiffness) Mt - Torsional (Nozzle) (torsional stiffness) D - Direction cosine of head Represents a nozzle on any type of head. For a nozzle in the center of the head, in-plane and out-of-plane stiffness are the same due to symmetry. For a hillside (off-center) nozzle, you should apply stiffness in the proper direction. If you do not define a stiffness value, the software uses the default rigid stiffness. CAESAR II User's Guide 201 Piping Input Out-of-Plane Bending Specifies the circumferential stiffness at the nozzle and across the pipe cross-section, as calculated using another method. Mo - Out-of-Plane Bending (circumferential stiffness) Fax - Axial (Nozzle) (radial stiffness) Mi - In-plane Bending (longitudinal stiffness) Mt - Torsional (Nozzle) (torsional stiffness) D - Direction cosine of shell Mo - Out-of-Plane Bending (circumferential stiffness) Fax - Axial (Nozzle) (radial stiffness) Mi - In-plane Bending (longitudinal stiffness) Mt - Torsional (Nozzle) (torsional stiffness) D - Direction cosine of head Represents a nozzle on any type of head. For a nozzle in the center of the head, in-plane and out-of-plane stiffness are the same due to symmetry. For a hillside (off-center) nozzle, you should apply stiffness in the proper direction. If you do not define a stiffness value, the software uses the default rigid stiffness. CAESAR II User's Guide 202 Piping Input Torsional (Nozzle) Specifies the torsional stiffness on the nozzle, as calculated using another method. Mt - Torsional (Nozzle) (torsional stiffness) Fax - Axial (Nozzle) (radial stiffness) Mi - In-plane Bending (longitudinal stiffness) Mo - Out-of-Plane Bending (circumferential stiffness) D - Direction cosine of shell Mt - Torsional (Nozzle) (torsional stiffness) Fax - Axial (Nozzle) (radial stiffness) Mi - In-plane Bending (longitudinal stiffness) Mo - Out-of-Plane Bending (circumferential stiffness) D - Direction cosine of head Represents a nozzle on any type of head. If you do not define a stiffness value, the software uses the default rigid stiffness. Nozzle Outer Diameter Specifies the outside diameter of the nozzle. Typical units (depending on your unit system): in mm cm CAESAR II fills this field automatically using the corresponding pipe diameter. You can override this value because it does not have to be equal to the diameter of the pipe used to model the nozzle. For Custom, this field is not used by the software. It is for information only and provides a way to document the basis for stiffness calculations performed by another method. Nozzle Wall Thickness Specifies the wall thickness of the nozzle. CAESAR II User's Guide 203 Piping Input Typical units (depending on your unit system): in mm cm CAESAR II fills this field automatically using the corresponding pipe wall thickness. You can override this value because it does not have to be equal to the wall thickness of the pipe element used to model the nozzle. For Custom, this field is not used by the software. It is for information only and provides a way to document the basis for stiffness calculations performed by another method. Vessel Outer Diameter Specifies the outside diameter of the vessel. Typical units (depending on your unit system): in mm cm For Custom, this field is not used by the software. It is for information only and provides a way to document the basis for stiffness calculations performed by another method. Vessel Wall Thickness Specifies the wall thickness of the vessel at the point where the nozzle connects to the vessel. Do not include the thickness of any reinforcing pad. Typical units (depending on your unit system): in mm cm For Custom, this field is not used by the software. It is for information only and provides a way to document the basis for stiffness calculations performed by another method. Vessel Pad Thickness Specifies the thickness of any reinforcing pad at the nozzle. Typical units (depending on your unit system): in mm cm For WRC 297, API 650, and PD 5500, this thickness is added to the vessel wall thickness before the software performs nozzle stiffness calculations. For Custom, this field is not used by the software. It is for information only and provides a way to document the basis for stiffness calculations performed by another method. CAESAR II User's Guide 204 Piping Input Vessel Material (Optional) Specifies the vessel material number. For WRC 297, API 650, and PD 5500, this is an optional field. You must pair the vessel material number with a valid vessel temperature. The allowed vessel material number can be any valid material number from the material database. This value corresponds to the pipe materials used in the dialog box. If the vessel temperature and the vessel material number are left blank or zero, then the software uses an elastic modulus of 29.0E6 psi. For Custom, this field is not used by the software and is for information only. Displacements Defines displacement data. Select or clear this option by double-clicking Displacements on the Classic Piping Input dialog box. Typical units (depending on your unit system): in mm cm Rotation units: degrees The Displacements tab controls displacements for up to two nodes (Node 1, Node 2 (page 206)) for each element. Type a value to specify the displacement allowed in a direction. Specify 0.0 to fully restrain the node in a direction. Specify no value to allow free movement of the node in a direction. Free Indicates that the direction is undefined and free for all nine possible vectors. Free is the default value for all degrees of freedoms at each node before you define any values. After you define a value for a direction on one vector, Free changes to Fixed for the same direction on the remaining vectors. Fixed If a displacement value is entered for any direction on a vector, indicates an undefined and fixed displacement for the remaining vectors. Fix DOFs When you define a value for any direction, sets the remaining Free fields of the vector to the fixed value of 0.00. Specifying no value for directions for all nine vectors models the node as free to move in all directions. Specifying 0.00 for all directions is the same as defining an ANC (page 169) anchor restraint. CAESAR II User's Guide 205 Piping Input Example 1. Define directions on one vector. 2. Click Fix DOFs. For information on controlling the display of displacements, see Displacements (page 393). Node 1, Node 2 Specifies the node number where the displacement is defined. Do not place a restraint at this node. Vector 1, Vector 2, ... Vector 9 Specifies displacements for up to nine vectors, each corresponding to an operating temperature. For each vector, you can define the six degrees of freedom in the global X, Y and Z directions. Type a value to specify the displacement allowed in a direction. Specify 0.0 to fully restrain the node in a direction. Specify no value to allow free movement of the node in a direction. Free Indicates that the direction is undefined and free for all nine possible vectors. Free is the default value for all degrees of freedoms at each node before you define any values. After you define a value for a direction on one vector, Free changes to Fixed for the same direction on the remaining vectors. Fixed If a displacement value is entered for any direction on a vector, indicates an undefined and fixed displacement for the remaining vectors. CAESAR II User's Guide 206 Piping Input Fix DOFs When you define a value for any direction, sets the remaining Free fields of the vector to the fixed value of 0.00. If an imposed displacement is specified for a degree-of-freedom, then that degree-of-freedom is considered restrained for all load cases whether or not they contain that displacement set. You can import displacements into the CAESAR II model from a file. For more information, see Import/Export Displacements from File (page 429). Flange Checks Indicates that you are supplying flange data to evaluate an in-line flange. Select or clear this option by double-clicking the Flange check box on the Classic Piping Input dialog box. You can read the values for the Flange Class/Grade and Gasket Diameter, G boxes from a file if you select ASME - 2003 from the Flange Pressure Ratings dialog box. The G values are located in the ASME-2003.G text file in the system folder under the application data folder. Flange evaluation is based on a specific load case temperature. To evaluate the flanges in a model, specify the operating temperature at which the software evaluates the flanges in the Flange Analysis Temperature box on the Load Cases tab of the Static Analysis - Load Case Editor. Flange evaluation can be performed for individual load cases and for ABS and MAX load combination cases. For more information, see Combination Method (page 605). From, To, Both Specifies whether the flange is on the From end, the To end, or both ends of the element. Peq/NC-3658.3 Selection Specifies whether to evaluate the flanges using the Kellogg Equivalent Pressure Method or the ASME B&PVC Section III Subsection NC-3658.3 method. CAESAR II User's Guide 207 Piping Input Peq Evaluate the flanges using the Kellogg Equivalent Pressure Method. Peq = 16M/()G3 + 4F/()G2 + PD Pressure Rating Where: Peq = equivalent pressure (for checking against flange rating) M = bending moment on flange G = diameter of effective gasket reaction F = axial force on flange PD = design pressure NC-3658.3 Evaluate the flanges using the ASME B&PVC Section III Subsection NC-3658.3 method. S = 36,000 * Mfs / (CAb * 3125) Min(Sy, 36000) non-occasional load case S = 36,000 * Mfd / (CAb * 3125) 2.0 * Min(Sy, 36000) occasional load case Where (note that the constants 36,000 and 3125 should be 248.22 and 21.6 in standard SI units): S = flange stress Mfs = bending or torsional moment (whichever is greater) acting on the flange, developed during a non-occasional load case Mfd = bending or torsional moment (whichever is greater) acting on the flange, developed during an occasional load case Sy = yield strength of flange material at design temperature; (where Sy, given in psi, shall not be taken as greater than 36,000 psi) C = bolt circle diameter Ab = total cross-sectional area of bolts PD = design pressure Read from File Displays the Flange Pressure Ratings dialog box. Click this button to read TemperaturePressure Rating data from a file (ASME and DIN flanges are shipped with CAESAR II). As an alternative to reading from a file, you can type the data directly into the table. You can create your own data files by following the format described in the CAESAR II documentation. Values for both Flange Class/Grade and Gasket Diameter, G can be read from a file if you select ASME – 2003 from the Flange Pressure Ratings dialog box. The G values are in the text file ASME-2003.G located in the system folder of your application data directory. Flange Class/Grade Displays the flange class and material grade. Typically, flanges are identified by pressure class and material grade, but you can type anything in this box. If the flange Temperature-Pressure CAESAR II User's Guide 208 Piping Input Rating data is read in from a file, then CAESAR II automatically builds a flange name made up of the File Name, the Pressure Class, and the Material Class. Gasket Diameter, G / Bolt Circle Displays the gasket diameter. Typical units (depending on your unit system): in mm cm Values for Gasket Diameter, G can be read from a file if you select ASME – 2003 from the Flange Pressure Ratings dialog box. The G values are in the text file ASME-2003.G located in the system folder of your application data directory. This box does double duty depending on which analysis technique is active. Peq Method Specify the diameter at the location of the gasket load reaction. From ASME Section VIII, Division 1, Appendix 2, (except as noted in sketch (1) of Fig 2-4), G is defined as (see Table 2-5.2): when b0 is less than or equal to 1/4, G equals the mean diameter of the gasket contact face when b0 is greater than 1/4, G equals the outside diameter of the gasket contact face, less 2b. When using the Peq method with the Stoomwezen Piping Code, use the bolt circle diameter instead of the gasket load reaction diameter (see chapter D0701 of the Code RToD). The results of this Peq Method are considered by Stoomwezen to be conservative. NC-3658 Method Specify the bolt circle diameter. This value is the diameter of the circle that passes through the bolt centers. Flange evaluation is based on a specific load case temperature. To evaluate the flanges in a model, specify the operating temperature at which the software evaluates the flanges in the Flange Analysis Temperature box on the Load Cases tab of the Static Analysis - Load Case Editor. Temperature-Pressure Table Specifies temperature and pressure values. Use this table to define the flange TemperaturePressure rating as a function of temperature for a material grade. You can type up to 24 temperature-pressure pairs. These values must be typed in ascending temperature order. Pressure - Typical units (depending on your unit system): lb/in² Bar KPa MPa CAESAR II User's Guide 209 Piping Input Temperature - Typical units (depending on your unit system): ºF ºC Flange evaluation is based on a specific load case temperature. To evaluate the flanges in a model, specify the operating temperature at which the software evaluates the flanges in the Flange Analysis Temperature box on the Load Cases tab of the Static Analysis - Load Case Editor. Bolt Area (Ab) Specifies the total cross-sectional area of the bolts at the root of thread or the section of least diameter under stress. Typical units (depending on your unit system): in mm cm Flange Yield Strength, SYC, SY1-SY9 Specifies the flange yield stress at the cold (ambient) temperature and at each of the operating temperatures, for use in calculating the flange allowable stress. Typical units (depending on your unit system): lb/in2 KPa N/mm² Flange evaluation is based on a specific load case temperature. To evaluate the flanges in a model, specify the operating temperature at which the software evaluates the flanges in the Flange Analysis Temperature box on the Load Cases tab of the Static Analysis - Load Case Editor. Nozzle Lmt Check Indicates that you are supplying equipment data. Select or clear this option by double-clicking Nozzle Lmt Check on the Classic Piping Input dialog box. Equipment nozzle evaluation is one of the most important tasks in analyzing a piping system. The various nozzle loads, when subjected to the operating criteria of the piping system, must be less than their associated allowable loads. Verification of the nozzle loads is a time-consuming task, which cannot be performed until the pipe stress requirements are met. CAESAR II User's Guide 210 Piping Input CAESAR II enables you to define overall nozzle limits. This permits CAESAR II to perform a first pass screening. Actual detailed nozzle evaluation can then be focused on those nozzles that fail this initial screening. Example To illustrate this procedure, consider the limits defined for a nozzle displayed below: The data above specifies the nozzle limits and how the resulting loads (from the analysis) are compared to the limits. After the analysis has been performed and the results are available, you can select the specific load case the nozzle must be evaluated against as well as the Nozzle Check report. For more information on the Nozzle Check report see the Equipment Report. Nozzle Limit Check is a first pass at qualifying the equipment nozzles. This is a simple check based on the limits defined on this dialog box. This screening is not a substitute for the more rigorous checks of the actual equipment standards. Node Specifies the node number representing the equipment nozzle to be checked. The node should have a restraint or a displacement in the CAESAR II model, because this node represents an equipment nozzle. Comparison Method Specifies the method used to compare the actual nozzle loads to the defined limits. Available choices are: CAESAR II User's Guide 211 Piping Input Absolute Each load is compared directly to the corresponding limit. That is, FX to FX_allowable, FY to FY_allowable, and so on. |Fa| |Fal| |Fb| Fbl| |Fc| |Fcl| |Ma| |Mal| |Mb| |Mbl| |Mc| |Mcl| SRSS The square root sum of the squares (SRSS) of each load divided by the corresponding allowable is compared to 1.0. Forces and Moments Unity Check The sum of the three forces and three moments, each divided by their respective allowables is compared to 1.0. and Ref Vector X, Y, Z Specifies the three components or direction cosines of the reference vector. The reference vector is used with the current element orientation to define the local coordinate system ABC for this equipment check. See Axis B, in the Forces - Moments (page 213) fields. The vector must be perpendicular to the current pipe element. This vector need not be unity. Examples: ( 0, 1, 0 ) - the reference vector is in the global "Y" direction ( 1, 0, 0 ) - the reference vector is in the global "X" direction ( 0.7071, 0, 0.7071 ) - the reference vector is skewed 45 degrees in the global X-Z plane. CAESAR II User's Guide 212 Piping Input For the Equipment Limits Check, the angle between the pipe element and the equipment reference vector should be 90. If you are trying to model an API-610 end nozzle on a horizontal pump, set the reference vector to the CAESAR II global vertical axis. Read from File Displays the Open dialog box. Select an equipment file (some files are shipped with CAESAR II) from which to read force and moment data. If the file contains multiple nozzle types, select a nozzle type in the Select a Nozzle Type dialog box to complete the data import into the Forces - Moments fields. Alternatively, you can enter the data directly into the fields. Forces - Moments Specifies the three components of the force and the three components of the moment for the load limits. Forces - Typical units (depending on your unit system): lb N Moments - Typical units (depending on your unit system): in•lb Nm The load limits are based on the local coordinate system ABC, where: axis A is defined by the current element (From to To is positive), axis B is defined by the reference vector, and axis C is the cross product of A and B (the right-hand rule). For more information on the use of these limits (Fal, Fbl, Fcl, Mal, Mbl, Mcl), see Comparison Method (page 211). A Pipe/nozzle axis B Major equipment axis (the longitudinal direction of a vessel, or the pump shaft direction.) C Other perpendicular direction. Loading Conditions Indicates that you are defining loads acting on the pipe. Select or clear these options by doubleclicking the applicable check box on the Classic Piping Input dialog box. These loads may be individual forces or moments acting at discrete points, distributed uniform loads (which can be specified on force per unit length, or gravitational body forces), or wind loadings (wind loadings are entered by specifying a wind shape factor—the loads themselves are specified when building the load cases. The uniform load and the wind shape factor check CAESAR II User's Guide 213 Piping Input boxes are unchecked on subsequent input screens. This does not mean that the loads were removed from these elements; instead, this implies that the loads do not change on subsequent screens. You can specify uniform loads in g-values by setting a parameter in the Special Execution Options. For more information, see Configuration Editor (page 56). Forces/Moments Indicates that you are supplying force and moment data. Select or clear this option by doubleclicking the Forces/Moments check box on the Classic Piping Input dialog box. Forces - Typical units (depending on your unit system): lb N Moments - Typical units (depending on your unit system): in•lb Nm This auxiliary database tab controls imposed forces or moments for up to two nodes per element. You can use up to nine force vectors. For information on controlling the display of forces and moments, see Forces (page 398). Node Specifies the node number where the forces and moments act. CAESAR II User's Guide 214 Piping Input Vector 1, Vector 2, ... Vector 9 Specifies the three components of the force and the three components of the moment for a vector. You can type as many as nine vectors. The components of the force and the moment are along the global X, Y, and Z directions. Uniform Loads Defines uniform load data. Select or clear this option by double-clicking the Uniform Loads check box on the Classic Piping Input dialog box. The software defines the uniform load as force per unit length of pipe (F/L) unless you specify gravitational loading (G) as a load multiplier. Typical units (depending on your unit system): lb/in kN/m N/m N/cm N/mm The Uniform Loads tab controls up to nine uniform load vectors. These uniform loads are applied to the entire current element, as well as all subsequent elements in the model until you change it. UX, UY, and UZ Specifies the X, Y, and Z components of each uniform load vector. You can type components for up to nine vectors. G's Specifies a uniform load in terms of gravitational loading. You most often use uniform loads in g’s for static earthquake loadings. You can specify g's individually for each vector. Seismic Wizard Opens the Seismic Wizard (page 298). You can specify G’s as the default for each vector by selecting Uniform load in G’s for Environment > Special Execution Parameters Execution Parameters (page 352). . For more information, see Special Examples For uniform loading in force per unit length (F/L), you can specify a snow load of 8.0 pounds per foot (assuming units of pounds per inch in a Y-up coordinate system) as follows: CAESAR II User's Guide 215 Piping Input UX UY UZ -8/12 1 G's or as: UX UY UZ -.6667 1 G's For uniform load in G’s, you can specify a 1.0g load in the horizontal X direction as: UX 1 UY UZ G's 1.0 You can specify a 1.0g load in the minus Y direction, which is the same as the pipe weight load in Y-up coordinate system. UX UY -1.0 1 UZ G's Wind / Wave Indicates that you are supplying environmental load data. Select or clear this option by doubleclicking the Wind/Wave check box on the Classic Piping Input dialog box. This auxiliary panel tab indicates whether this portion of the pipe is exposed to wind or wave loading. The pipe cannot be exposed to both. Selecting Wind exposes the pipe to wind loading; selecting Wave exposes the pipe to wave, current, and buoyancy loadings; selecting Off turns off both types of loading. This dialog box tab is also used to specify the Wind Shape Factor when Wind is specified. The dialog box tab is used to specify various wave coefficients when Wave is specified. The software automatically computes the wave coefficients if you leave these boxes blank. Entries on this auxiliary panel tab apply to all subsequent piping, until changed on a later element. Specific wind and wave load cases are built using the Static Load Case Editor. Wind Loads Indicates that you are supplying wind load data. Wind load data is distributive and applies to the current and all following elements until you change it. CAESAR II User's Guide 216 Piping Input Wind Shape Factor Specifies the coefficient as defined in ASCE 7 in Figure 6-21 for chimneys, tanks, and similar structure. A value of 0.5 to 0.65 is typically used for cylindrical sections. Activating the wind option activates the Wind Load Input tab, which is accessed from the Load Case Editor during static analysis. Refer to the respective wind code standard for the applicable wind shape factor, specific to that code. Wave Loads Indicates that you are supplying wave load data. Wave load data is distributive and applies to current and all following elements until you change it. Drag Coefficient, Cd Specifies the drag coefficient as recommended by API RP2A. Typical values range from 0.6 to 1.20. Type 0.0 to calculate the drag coefficient based on particle velocities. Added Mass Coefficient, Ca Specifies the added mass coefficient. This coefficient accounts for the added mass of fluid entrained into the pipe. Typical values range from 0.5 to 1.0. Type 0.0 to calculate the added mass coefficient based on particle velocities. CAESAR II User's Guide 217 Piping Input Lift Coefficient, Cl Specifies the lift coefficient. This coefficient accounts for wave lift which is the force perpendicular to both the element axis and the particle velocity vector. Type a value of 0.0 to calculate the added lift coefficient based on particle velocities. Marine Growth Specifies the thickness of any marine growth adhering to the external pipe wall. The software increases the pipe diameter experiencing wave loading by twice this value. Typical units (depending on your unit system): in mm cm Marine Growth Density Specifies the density used if you are including the weight of the marine growth in the pipe weight. If you leave this box blank, the software ignores the weight of the marine growth. Typical units (depending on your unit system): lb/in3 kg/cm3 kg/dm3 kg/m3 Off Indicates that you do not want wind or wave loads on the current element and all following elements until you change it. Materials Shortcut keys: F6 - Jumps to Materials ALT+5 - Opens Edit Materials dialog box CAESAR II requires the specification of the pipe material’s elastic modulus, Poisson’s ratio, density, and (in most cases) expansion coefficient. The software provides a database containing the parameters for many common piping materials. This information is retrieved by picking a material from the list, by typing the material number, or by typing the entire material name and then picking it from the match list. The coefficient of expansion does not appear on the dialog box, but you can review it during error checking. CAESAR II User's Guide 218 Piping Input Material properties carry forward from one element to the next during the design session. You only need to type values for those elements in which a change occurs. Double-click >> to display the Edit Materials dialog box. Material Displays the material name. Materials are specified either by name or number. All available material names and their CAESAR II material numbers are displayed in the list. Because this list is quite long, typing a partial material name (such as A106) allows you to select from matching materials. Materials 1-17 define generic materials without code allowable stresses. Material 18 defines the cold spring element for cut short. Material 19 defines the cold spring element for cut long. Material 20 defines Fiberglass Reinforced Plastic (FRP) pipe. Material 21 represents user-defined material. Materials 101 and greater define materials specific to the active piping code associated with a pipe element. When you select a material from the database, the physical properties as well as the allowable stresses are obtained and placed in the dialog box. If you change the temperature or piping code later, these allowable stress values are automatically updated. For user-defined material, type the corresponding properties. Allowable Stress Indicates that you are supplying allowable stress data. Select or clear this option by doubleclicking Allowable Stress on the Classic Piping Input dialog box. When selected, the CAESAR II User's Guide 219 Piping Input Allowable Stresses tab displays in the auxiliary panel tab. Allowable stresses are automatically updated for material, temperature and code if available in the material database. Properties on the Allowable Stresses tab change with the selected piping code. Allowable stress data is distributive and applies to current and all following elements until you change it. Click Fatigue Curves (page 237) to specify material fatigue curve data. "f" Allowed Maximum of 1.2 Indicates whether to allow a maximum cyclic reduction factor. The 2004 edition of B31.3 permits the cyclic reduction factor (f) to exceed 1.0 under certain conditions. To allow "f" to exceed 1.0, up to the limit of 1.2, click On. To prohibit "f" from exceeding 1.0, click Off. This option is distributive and applies to current and all following elements until you change it. This option is not used for B31.3 Chapter IX. a_R For ISO 14692 2017, specifies the long-term axial stress for a partially restrained hydraulic (R_test) condition. Typical units (depending on your unit system): lb/in2 KPa N/mm² For information on failure envelope points, see Figure B.1 of ISO 14692-2:2017. If you do not specify a value for a_R and h_R (page 238), then the software uses a simplified failure envelope based on other defined envelope points: al(0:1) (page 220), al(2:1) (page 221), and hl(2:1) (page 239). al(0:1) For ISO 14692 2017, specifies the long-term axial stress at 0:1 stress ratio. Typically, the axial stress (hoop stress is 0 at this point) is lower than the axial stress al(2:1) (hoop stress is double the axial stress at this point). Typical units (depending on your unit system): lb/in2 KPa N/mm² CAESAR II User's Guide 220 Piping Input For information on failure envelope points, see Figure B.1 of ISO 14692-2:2017. The ratio of these stresses, called bi-axial stress ratio, can range between 0.5 and 0.75 for plain pipe depending on the winding angle and specific pipe type. If you do not define al(0:1), then you must define a_R and h_R. The software then calculates al(0:1) from a_R (page 220), h_R (page 238), al(2:1) (page 221), and hl(2:1) (page 239) according to section B.1 in ISO 14692-2:2017. al(1:1) Specifies the long-term axial stress at 1:1 stress ratio. According to ISO 14962 2005, hoop stress has the same value as that for axial stresses at a 1:1 stress ratio, that is hl(1:1)=al(1:1). However, CAESAR II allows you to type different values for al(1:1) and hl(1:1) for a generalized failure profile. In this case, CAESAR II displays a warning message in the Error Checker. Typical units (depending on your unit system): lb/in2 KPa N/mm² If you do not define al(1:1) and hl(1:1) (page 239), the software uses a simplified envelope for plain pipe. al(2:1) Specifies the long-term axial stress at a 2:1 stress ratio. According to ISO 14962, hoop stress is twice the axial stress at a 2:1 ratio, that is hl(2:1) = 2 * al(2:1). This is a natural condition when a pressurized pipe is enclosed at both ends. However, CAESAR II allows you to type different values for hl(2:1) ≠ 2 * al(2:1). In this case, the software displays a warning message in the Error Checker. Typical units (depending on your unit system): lb/in2 KPa N/mm² For information on failure envelope points, see Figure B.1 of ISO 14692-2:2017. Allowable Stress Indicator / Pipe Restrained Status The B31.4,B31.8, and ISO-14692 2017 codes recognize restrained and unrestrained conditions. Restrained and unrestrained options define the stress equations used but do not affect the forces, moments, and displacements calculated for the pipe element. For example, if you select Restrained Pipeline when the pipe element is not restrained, the software uses restrained stress equations even though they do not represent the tur state of the pipe element. We recommend that you use the CAESAR II Determines option, which allows the software to make stress equation selections based on the actual operating conditions. CAESAR II User's Guide 221 Piping Input For B31.4, select an indicator to define the stress equations and allowable values used by the software: Restrained Pipeline Specifies fully restrained pipe, which is locked in position. The pipe is fully restrained beyond the virtual anchoring at bearing points (such as elbows and tees). Axial stress is defined without the use of bending moment. Unrestrained Pipeline Specifies all piping that is not fully restrained. Unrestrained pipe is free to displace laterally and to strain axially. Stress calculation is dominated by bending moment. CAESAR II Determines Specifies that the software selects the stress equations based on the calculated axial load in the piping system. The software applies the fully restrained stress calculation when the axial pipe load is within 2.5% of the limiting load, meaning the pipe is held in place by the restraint of the soil. The software applies the unrestrained stress calculations when the axial load is different from the limiting load by more than 2.5%. The limiting load is the force needed to fully restrain the pipe's axial growth. The axial growth is due to the thermal expansion and the pressure expansion calculated when a Bourdon Pressure option is selected in the Configuration Editor or in Special Execution Parameters. For information on the code equations used, see B31.4 and B31.4 Chapter XI (page 1107). You typically use this option with the Underground Pipe Modeler or when modeling soil/pipe interaction using restraints. For more information, see Underground Pipe Modeler (page 548). Inland Riser/Platform Specifies riser and platform piping on inland navigable waters and instructs the software to select different sets of allowable values as defined in the Table 403.3.1-1. For B31.4 Ch XI, B31.8, and ISO 14692 2017, select one of the following indicators: Restrained Pipeline Specifies fully restrained pipe, which is locked in position. The pipe is fully restrained beyond the virtual anchoring at bearing points (such as elbows and tees). Axial stress is defined without the use of bending moment. Unrestrained Pipeline Specifies all piping that is not fully restrained. Unrestrained pipe is free to displace laterally and to strain axially. Stress calculation is dominated by bending moment. CAESAR II Determines Specifies that the software selects the stress equations based on the calculated axial load in the piping system. The software applies the fully restrained stress calculation when the axial pipe load is within 2.5% of the limiting load, meaning the pipe is held in place by the restraint of the soil. The software applies the unrestrained stress calculations when the axial load is different from the limiting load by more than 2.5%. The limiting load is the force needed to fully restrain the pipe's axial growth. The axial growth is due to the thermal expansion and the pressure expansion calculated when a Bourdon Pressure option is selected in the Configuration Editor or in Special Execution CAESAR II User's Guide 222 Piping Input Parameters. For information on the code equations used, see B31.4 and B31.4 Chapter XI (page 1107). You typically use this option with the Underground Pipe Modeler or when modeling soil/pipe interaction using restraints. For more information, see Underground Pipe Modeler (page 548). Design Factor displays on the Allowables tab of List (page 274). Alpha:fab Specifies the fabrication strain resistance factor (fab). This option displays for the DNV 2017 code. Alpha:gw Specifies the girth weld strain resistance factor (gw). Type a value between 0.6 and 1.0. If you do not define a value, the software calculates the value based on DNV 2017, section 13.4.10. This option displays for the DNV 2017 code. Alpha:h Specifies strain hardening (h). This option displays for the DNV 2017 code. Appendix P - OPE Allowable Reduction Indicates whether the software reduces the Operating Range Allowable value by 15%. Appendix P in the 2010 Edition of B31.3 requires a reduction of the Operating Range Allowable value by 15% for materials with ratio of Sy/St > 0.8. The software selects this check box by default for the B31.3 code. When selected, CAESAR II performs this reduction, when applicable. You must set the B31.3 Implement Appendix P (page 106) configuration setting to True for CAESAR II to display this check box on the Allowable Stresses tab of the Classic Piping Input dialog box. You can find this configuration setting in the SIFs and Stresses > B31.3 Code-Specific Settings section of the Configuration Editor. This option is not used for B31.3 Chapter IX. Buried When selected, specifies that the pipe element is buried. Burst (opr) Specifies burst failure during operation. Select a safety class of Low, Medium, or High. This option displays for the DNV 2017 code. CAESAR II User's Guide 223 Piping Input Burst (test) Specifies the burst failure during testing. Select a safety class of Low, Medium, or High. This option displays for the DNV 2017 code. Chemical Resistance (A2) Specifies the partial factor for chemical resistance, A2. If you do not define this value, the software uses the default value of 1.0. The maximum value is 1.0. The following passage is from ISO 14692-3:2002(E) section 7.4.3 Chemical Degradation. The effect of chemical degradation of all system components from either the transported medium or the external environment shall be considered on both the pressure and temperature ratings. System components shall include adhesive and elastomeric seals/locking rings, if used, as well as the basic glass fiber and resin materials. The effect of chemical degradation shall be accounted for by the partial factor A 2 for chemical resistance, which is determined according to Annex D in ISO 14692-2:2002. If the normal service fluid is water, then A2 = 1. Reference shall be made to manufacturers' data if available. In general, the aqueous fluids specified in the qualification procedures of ISO 14692-2:2002 are among the more aggressive environments likely to be encountered. However, strong acids, alkalis, hypochlorite, glycol, aromatics and alcohol can also reduce the properties of Glass Reinforced Plastic (GRP) piping components; the effect depends on the chemical concentration, temperature and resin type. The information from the manufacturers' tables is based on experience and laboratory tests at atmospheric pressure, on published literature, raw material suppliers' data, and so on. Chemical concentrations, wall stresses, reinforcement type and resin have not always been considered. Therefore, the tables only give an indication of the suitability of the piping components to transport the listed chemicals. In addition, the mixing of chemicals may cause severe situations. CAESAR II User's Guide 224 Piping Input Code Specifies the piping code. CAESAR II uses B31.3 by default. You can change this default setting in the configuration. The following table lists the piping codes. You can find their current publication dates in the CAESAR II Quick Reference Guide. B31.1 Transportation codes B31.3 B31.4 B31.3, Chapter IX B31.4, Chapter XI B31.5 B31.8 B31.9 CAN/CSA Z662 Norwegian TBK-6 GPTC/Z380 ASME Sect III NC (Class 2) PD 8010-1 ASME Sect III ND (Class 3) Navy 505 Offshore codes BS 806 B31.4, Chapter IX EN-13480 B31.8, Chapter VIII HPGSL CAN/CSA Z662, Chapter 11 JPI DNV 1996 Swedish Power Piping Code (Method 1) DNV 2017 Swedish Power Piping Code (Method 2) PD 8010-2 B31.1 - 1967 Stoomwezen RCC-M C RCC-M D CODETI FDBR BS 7159 UKOOA IGE/TD/12 ISO 14692 2005 & 2017 For information on code compliance considerations, see Technical Discussions (page 1009). CAESAR II User's Guide 225 Piping Input Collapse Specifies collapse failure. Select a safety class of Low, Medium, or High. This option displays for the DNV 2017 code. Composition/Type Specifies the material composition of the pipe. Aluminum Aluminum alloy or alloy steel containing 9% nickel. For use at temperatures lower than room temperature. Austenite Austenite stainless steel and high nickel contained allows. For use at temperatures higher than room temperature. Others Any material other than aluminum or austenite. Unspecified This is the default option. Condition Specifies the condition of the pipe during analysis. Select Empty, Water-filled Install, System Test, or Operation. This option displays for the DNV 2017 code. Curve Radius Specifies the installed curve radius when you lay a straight pipe element in an arc. Typical units (depending on your unit system): ft m mm Cyclic Service (A3) Specifies the partial factor for cyclic service, A3. If you do not define this value, the software uses the default value of 1.0. The minimum value is 0.25 and maximum value is 1.0. ISO 14692-3:2017 uses A3 to scale the long-term envelope to the design envelopes to account for the effects of cyclic loading. Cyclic internal pressure loading may be applied with caution to axial loads provided they remain tensile and is not applicable for reversible loading. CAESAR II User's Guide 226 Piping Input DCC Specifies the displacement-controlled condition. Select a safety class of Low, Medium, or High. This option displays for the DNV 2017 code. Design Factor Specifies the design factor and hoop stress value for B31.4 Ch IX, Table A402.3.5-1. Select one of the following options: Design Factor Hoop Stress Factor (F1) Offshore Pipeline 0.72 Offshore Riser/Platform 0.6 Custom Defines a custom value in the Hoop Stress Factor box. Design Factor displays on the Allowables tab of List (page 274). Design Lifetime (A0) For ISO 14692 2017, specifies a factor for design life, A0, for FRP pipe. The software uses A0 as a multiplier for the expected lifetime value of the pipe. For example, an A0 value of 1 with expected lifetime at the typical default value of 20 years results in a design lifetime of 20 years. If you want a longer lifetime, then use a smaller value of A0 to reduce the allowable stress limits. A smaller value of A0 creates a smaller operating envelope, making it harder for the pipe system to pass requirements imposed by the modified envelope and extending the design lifetime. You must separately calculate the value of A0 as defined by the code. If you do not define this value, the software uses the default value of 1.0. The maximum value is 1.0. Example Determine A0 to achieve a design lifetime of 30 years for GRE pipe operating at the default temperature of 149 F (65 C). According to the code: A0 = (20 yrs/30 yrs)^G xx where Gxx = a parameter depending on the resin system and operating temperature From Table A.1 in ISO 14692-2:2017, Gxx = 0.065 thus A0 = 0.974 CAESAR II User's Guide 227 Piping Input Df Specifies the shape factor, Df for pipe zone embedment material and compaction. The software requires a value for Df to calculate the ring bending stress. If you do not define Df, the software uses the default value of 8.0. Use the following values for Df, as defined by AWWA-M45, third edition, 2014. Gravel 1 Pipe Stiffness Dumped to Slight 3 Sand 2 Moderate to High 4 Dumped to Slight 3 Moderate to High 4 psi kPa Shape Factor, Df 9 62 5.5 7.0 6.0 8.0 18 124 4.5 5.5 5.0 6.5 36 248 3.8 4.5 4.0 5.5 72 496 3.3 3.8 3.5 4.5 1 GW, GP, GW-GC, GW-GM, GP-GC, and GP-GM per ASTM D2487 (includes crushed rock) 2 SW, SP, SM, SC, GM, and GC or mixtures per ASTM D2487 3 <85% Proctor density (ASTM D698), <40% relative density (ASTM D4253 and D4254) 4 85% Proctor density (ASTM D698), 40% relative density (ASTM D4253 and D4254) CAESAR II User's Guide 228 Piping Input DFac Specifies the system design factor (f) as described in Table 2 of the IGE/TD/12 code. Its value must be 0.3, 0.5, and 0.67. If you do not type a value, the software takes the value from the Material Database if that value is available and applicable. DNV Wall Thickness Calculator Displays the DNV Wall Thickness Calculator dialog box. You can calculate DNV 2017 (DNVGL-ST-F101) output for the selected pipe element and estimate required wall thicknesses based on burst, collapse, and load interaction criteria at defined depths. For more information, see DNV Wall Thickness Calculator (page 336). Eff Specifies the longitudinal weld joint efficiency. The field changes according to the current piping code. B31.1, B31.1-1967, B31.5 Allowable stress tables include longitudinal weld joint efficiencies where applicable. If Eff is specified, then values for SC and SH are divided by Eff before they are used in the flexibility calculations. Eff is ignored in the minimum wall calculation. B31.3, B31.4, B31.4 Chapter XI, B31.8, B31.8 Chapter VIII, B31.9, NAVY 505, Z662 (J), BS 806 (e), CODETI (z), FDBR (vl), GPTC/Z380 Allowable stress or yield stress tables do not include longitudinal weld joint efficiencies. Eff is ignored for the flexibility calculations. SH is multiplied by Eff when calculating the minimum wall thickness. B31.4 Chapter IX, ASME NC, ASME ND, RCCM-C, RCCM-D Ignored for both flexibility and minimum wall thickness calculations. The box is disabled for these codes. Swedish Method 1, Swedish Method 2, Norwegian TBK 5-6 Circumferential joint factor z and is used in the calculation of the code stresses rather than in the calculation of the allowables. This applies to both flexibility or minimum wall thickness. Stoomwezen Cyclic reduction factor referred to as Cf in the code. CAESAR II does not consider weld joint efficiency for this code. BS 7159 Ratio of the hoop modulus to the axial modulus of elasticity Eh/Ea. The software uses a default value of 1.0, as though the material is isotropic if you leave this box blank. UKOOA Replace this box with f2. This is the system design factor. The value is typically 0.67. CAESAR II User's Guide 229 Piping Input IGE/TD/12 Replace this box with Dfac. This is the system design factor (f) as described in Table 2 of the IFE/TD/12 code. The value must be 0.3, 0.5, and 0.67. DNV Replaces this box with usage factor Ns (pressure yielding) from Tables C1 or C2. The value must be between 0.77 and 0.96. EN-13480 Ignored for the flexibility calculations. SH is multiplied by Eff when calculating the minimum wall thickness. PD-8010 Part 1 Weld joint factor used in determining the allowable hoop stress. See Section 6.4.3.1 for details. PD-8010 Part 2 Not used. ISO 14692 Eff is used in a different way. See the Reference for ISO 14692. HPGSL Longitudinal weld joint efficiency. JPI Longitudinal weld joint efficiency. Eh/Ea Specifies the ratio of the hoop modulus E h to the axial modulus of elasticity Ea. If you do not define this value, the software uses a default value of 2.0. The software uses Eh/Ea to calculate the bend flexibility factor, K-Factor (page 135). You can adjust K-Factor by changing the value of Eh/Ea. Ehb Specifies the hoop (circumferential) bending modulus, E hb. This value is required for calculating the ring bending stress. If you do not define Ehb, the software uses the value defined for E h. Typical units (depending on your unit system): lb/in² N/mm² KPa CAESAR II User's Guide 230 Piping Input F1, F2, ... F9 Specifies the stress range reduction factor for most piping codes. B31.1 Stress range reduction factor is obtained from equation 1c. Consult the applicable piping code for methods of combining cycle life data where several thermal states exist and where the number of thermal cycles is high. The software assumes a value of one if you do not type a value. B31.3 Stress range reduction factor is obtained from equation 1c corresponding to Fig 302.3.5. If certain criteria are met, then the stress range reduction factor can exceed 1.0. The number of cycles can be specified in this box for B31.3. This allows CAESAR II to compute the cyclic reduction factor according to equation 1c. B31.4, B31.4 Chapter XI Stress range reduction factor is obtained from the equation given in Section 403.3.2. The number of cycles can also be specified in this box for B31.4 which allows CAESAR II to compute the cyclic reduction factor according to the equation. The fatigue factor cannot exceed 1.2. B31.4 Chapter IX Not used. B31.8 Stress range reduction factor is obtained from the equation given in Section 833.8(b). The number of cycles can be specified in this box for B31.8 which allows CAESAR II to compute the cyclic reduction factor according to this equation. B31.8 CHAPTER VIII Not used. B31.9 References B31.1 for detailed stress analysis. For more information, see Paragraph 919.4.1.b. CODETI Called U in the code. NORWEGIAN Called fr in the code. This value can be as high as 2.34. DNV Material ultimate tensile strength at temperature. CAN Z662 F1 = L - The location factor from Table 4.2 F2 - T - The temperature derating factor from Table 4.4 CAESAR II User's Guide 231 Piping Input For F1 = L: Application CLASS 1 CLASS 2 CLASS 3 CLASS 4 General & Cased crossings 1.000 0.900 0.700 0.550 Roads 0.750 0.625 0.625 0.500 Railways 0.625 0.625 0.625 0.500 Stations 0.625 0.625 0.625 0.500 Other 0.750 0.750 0.625 0.500 General & Cased crossings 0.900 0.750 0.625 0.500 Roads 0.750 0.625 0.625 0.500 Railways 0.625 0.625 0.625 0.500 Stations 0.625 0.625 0.625 0.500 Other 0.750 0.750 0.625 0.500 General & Cased crossings 1.000 0.800 0.800 0.800 Roads 0.800 0.800 0.800 0.800 Railways 0.625 0.625 0.625 0.625 Stations 0.800 0.800 0.800 0.800 Other 0.800 0.800 0.800 0.800 Uncased railway crossings 0.625 0.625 0.625 0.625 All others 1.000 1.000 1.000 1.000 Gas (non-sour) Gas (sour service) HVP LVP Class 1 - Location areas containing ten or fewer dwelling units intended for human occupancy Class 2 - Location areas containing 11 to 46 dwelling units intended for human occupancy OR CAESAR II User's Guide 232 Piping Input Buildings with more than 20 persons Outside areas with more than 20 persons Industrial installations Class 3 - Location areas with more than 46 dwelling units intended for human occupancy OR institutions where rapid evacuation may be difficult Class 4 - Location areas where buildings intended for human occupancy have 4 or more stories. For F2 = T: Temperature Derating Factor T up to 120 (C) 1.00 150 0.97 180 0.93 200 0.91 230 0.87 F3 through F9 are not used. CAN Z662 Chapter 11 F1 - Not used. F2 = T - Temperature derating factor obtained from Table 4.4 F3 = - FA design factor for Condition A from Table 11.1, column A F4 = - FB design factor for Condition B from Table 11.1, column B F5 through F9 are not used. BS 806 Mean stress to failure in design life at design temperature. F1, F2, ... F9. This value corresponds to the nine possible thermal states. FDBR Identical to B31.1, unless you type the expansion coefficients directly instead of temperatures. In that case, the software cannot determine Ehot. In this case, type a value of 1.0 in the FAC box and use these boxes to specify the product of f * Ehot / Ecold for each temperature case. SWEDISH METHOD 1 Creep rupture stress at temperature. F1, F2 ... F9. This value corresponds to the nine possible thermal states. CAESAR II User's Guide 233 Piping Input STOOMWEZEN Creep related material properties as follows: F1 = Rrg - Average creep stress to produce 1% permanent set after 100,000 hours at temperature (vm). F2 = Rmg - Average creep tensile stress to produce rupture after 100,000 hours at temperature (vm). F3 = Rmmin - Minimum creep tensile stress to produce rupture after 100,000 hours at temperature (vm). BS 7159 Fatigue factor Kn. This value is used inversely compared to other codes so that its value is greater than 1.0. Kn is calculated as follows: Kn = 1 + 0.25(As/sn) (log10(n) - 3) Where: As = stress range during fatigue cycle σn = Maximum stress during fatigue cycle n = number of stress cycles during design life UKOOA Ratio r from the material UKOOA idealized allowable stress envelope. This ratio is defined as sa(0:1)/sa(2:1) as shown on the figure below. One value should be given for each of the operating temperature cases. IGE/TD/12 UTS value. EN-13480 Stress range reduction factor taken from Table 12.1.3-1 (which matches the B31.1 table above) or computed from equation 12.1.3-4. You can specify the number of cycles in this box for EN-13480. This allows CAESAR II to compute the cyclic reduction factor according to equation 12.1.3-4. GPTC/Z380 Not used. PD-8010 (Part 1 & Part 2) Not used. ISO 14692 F is used in a different way. See the Reference for ISO 14692. HPGSL Stress range reduction factor at design temperature. JPI Stress range reduction factor at design temperature. CAESAR II User's Guide 234 Piping Input Fac Specifies the multiplication factor. The field changes according to the current piping code and is generally used for the transmission and non-US piping codes. B31.1 Not used. B31.3 Not used B31.4, B31.4 Chapter XI Not used. B31.4 Chapter IX Used only when you select Custom for Design Factor (page 227). Define a Hoop Stress Factor value in the range of 0.5 and 0.72. B31.5 Not used. B31.8 Not used. B31.8 Chapter VIII F1, Hoop stress design factor, according to Table A842.22 of B31.8. Appropriate values are 0.72 for pipelines or 0.50 for platform piping and risers. B31.9 Not used. ASME Sect III, Class 2 and 3 Not used. B31.1 (1967) Not used. Navy 505 Not used CAN Z662 Indicates whether the pipe is restrained, such as long or buried, or unrestrained. The equation for pipe under complete axial restraint is: Stress = (Fac) x abs[ E(T2-T1) + (1-) Shoop ] + (SE + SL)(1-Fac) Where: E = elastic modulus = thermal expansion coefficient per degree T2 = operating temperature T1 = ambient temperature = Poisson's ratio CAESAR II User's Guide 235 Piping Input Shoop = hoop stress in the pipe. SE = expansion stress due to bending SL = sustained stress due to pressure. Fac should be 1.0, 0.0, or 0.001. This value should be one for pipe under complete axial restraint. This value should be one when the pipe is fully restrained, such as buried for a long distance. The default value for Fac is 0.0. When Fac is 0.001, this indicates to CAESAR II that the pipe is buried but that the soil supports have been modeled. This causes the hoop stress component, rather than the longitudinal stress, to be added to the operating stresses if the axial stress is compressive. BS806 Not used. Swedish Power Code, Method 1 Sigma(tn) multiplier. This value is usually 1.5. This value should be 1.35 for prestressed (cold sprung) piping. The default value is 1.5. Swedish Power Code, Method 2 Not used. Stoomwezen Constant whose value is either 0.44 or 0.5. For more information, see Stoomwezen Section 5.2. RCC-M C, D Not used. CODETI Not used. Norwegian Typical units (depending on your unit system): lb/in2 KPa N/mm² Material ultimate tensile strength at room temperature, RM. If this value is not specified, this factor is not considered to control the expansion stress allowable. FDBR Overrides the ratio of Ehot/Ecold which is automatically determined by CAESAR II. The modulus ratio is used to compute the expansion case allowable stress based on the material and temperature. Normally, you can leave this box blank. However, if necessary, you can type a value greater than zero and less than one to override the ratio calculated by the software. To use FBDR, type the hot modulus in the Elastic Modulus box of the dialog box. CAESAR II looks up the cold modulus and computes this necessary ratio. Using the hot modulus in the flexibility analysis is a deviation of FBDR from every other piping code in CAESAR II. If you type expansion coefficients directly instead of temperatures, then the software cannot CAESAR II User's Guide 236 Piping Input determine Ecold. In this case, type a value of 1.0 in this cell and use the cyclic reduction factor boxes to specify the product of (f * Ehot /Ecold) for each temperature case. BS 7159 Mean temperature change multiplier k as defined in Section 7.2.1 of the code. This should be 0.85 for liquids, 0.8 for gases, and 1.0 for ambient temperature changes. If left blank, this value defaults to 1.0. UKOOA Mean temperature change multiplier k as defined for the BS 7159. If left blank, this value defaults to 1.0. IGE/TD/12 Material shakedown factor Ksd described in Table 4 of the IGE/TD/12 code. Typical values are 1.8 for carbon steel and 2.0 for austenitic steel. HPGSL Not used. JPI Not used. DNV Usage factor Nu (pressure bursting) from Tables C1or C2. Values must be between 0.64 and 0.84. EN-13480 Not used. GPTC/Z380 Construction design factor from Table 192.111. PD-8010 Part 1 Same usage as CAN Z662. PD-8010 Part 2 Not used. ISO 14692 Fac is used in a different way. See the Reference for ISO 14692. Fatigue Curves Displays the Material Fatigue Data dialog box, where you specify cycle and stress values. Stress - Typical units (depending on your unit system): lb/in2 KPa N/mm² CAESAR II User's Guide 237 Piping Input Use material fatigue curve data to evaluate fatigue load cases and cumulative use scenarios. The software considers fatigue curves to be specified using a logarithmic interpolation. IGE/TD/12 provides the opportunity to type up to five fatigue curves, representing fatigue classes D, E, F, G, and W. Fatigue evaluations are explicitly specified by IGE/TD/12. CAESAR II offers them as extensions to other codes. Cycles / Stress Defines cycles and stresses in pairs. You must type the values in ascending order by cycles. Type stress values as the allowable stress range rather than allowable stress amplitude. You can type up to eight cycle-stress pairs. Read from File Displays the Open dialog box where you can select a .fat file containing cycle and stress data. The software provides some .fat files. Cycle and stress values carry forward (in cycle/stress pairs) to succeeding elements until you manually change a value. When you change a cycle or stress value, the software retains the values of the cycle/stress pair even if the values later change in a preceding element. The software always replaces a blank field with 0. Static fatigue cases are evaluated against the full range of the fatigue curve, while dynamic fatigue cases are assumed to represent amplitudes, and are therefore evaluated against half of the range of the fatigue curve. Gamma:c Specifies the condition load effect factor (c). This option displays for the DNV 2017 code. h_R Specifies the long-term hoop stress for a partially restrained hydraulic (R_test) condition. Typical units (depending on your unit system): lb/in2 KPa N/mm² For information on failure envelope points, see Figure B.1 of ISO 14692-2:2017. If you do not specify a value for h_R and a_R (page 220) then the software uses a simplified failure envelope based on other defined envelope points: al(0:1) (page 220), al(2:1) (page 221), and hl(2:1) (page 239). The value of h_R must be less than the value of hl(2:1) (page 239). CAESAR II User's Guide 238 Piping Input Hand Lay Indicates that the bend is hand-laid. If this box is selected, the software assumes smooth bends. This affects the calculations of the flexibility factor for the bend. hl(1:1) Specifies the long-term hoop stress at 1:1 stress ratio. According to ISO 14692, hoop stress has the same value as that for axial stresses at a 1:1 stress ratio. That is, hl(1:1) = al(1:1). However, CAESAR II allows a different value for al(1:1) and hl(1:1) for a generalized failure profile. In this case, CAESAR II displays a warning message displays in the Error Checker. Typical units (depending on your unit system): lb/in2 KPa N/mm² If you do not define al(1:1) (page 221) and hl(1:1), the software uses a simplified envelope for plain pipe. If you specify al(1:1) (page 221) and leave hl(1:1) blank, the software assumes that hl(1:1) is equal to al(1:1) and displays a warning message in the Error Checker. hl(2:1) Specifies the long-term hoop stress at a 2:1 stress ratio. According to ISO 14692, hoop stress is twice the axial stress at a 2:1 stress ratio. That is, hl(2:1)= 2*al(2:1). However, CAESAR II allows hl(2:1) to have a different value than twice of al(2:1). In this case, CAESAR II displays a warning message in the Error Checker. Typical units (depending on your unit system): lb/in2 KPa N/mm² If you specify al(2:1) and leave hl(2:1) blank, CAESAR II assumes that hl(2:1) is equal to twice al(2:1) and displays a warning message in the error checker. For more information, see al(2:1) (page 221). For information on failure envelope points, see Figure B.1 of ISO 14692-2:2017. Ksd Material shakedown factor described in Table 4 of the IGE/TD/12 code. Typical values are: Carbon Steel: 1.8 Austenitic Steel: 2.0 CAESAR II User's Guide 239 Piping Input LCC Specifies the load-controlled condition. Select a safety class of Low, Medium, or High. This option displays for the DNV 2017 code. Material with Luder Plateau For tensile stress, specifies a material with a stress-strain curve that includes a Lüder plateau. A Lüder plateau is a discontinuity due to yield point elongation in the post-yield state of the stressstrain curve. This option displays for the DNV 2017 code. N Specifies the equivalent stress check usage factor. Define a value between 0.77 and 1.00. Ns Specifies the pressure yielding usage factor. Define a value between 0.77 and 0.96. Nu Specifies the pressure bursting usage factor. Define a value between 0.64 and 0.84. Partial Factors for Temperature 1, 2, ... 9 Specifies the partial factor for temperature. Because each operating temperature needs an A 1 factor, you may need to specify up to 9 factors if all 9 operating temperatures are defined in a model. If you do not define these values, the software uses the default value of 1.0. The maximum value is 1.0. The following passage is from ISO14692-3:2002(E) section 7.4.2 Design Temperature. The effect of temperature on reduction of mechanical properties shall be accounted for by the partial factor A1, which is determined according to Annex D in ISO 14692-2:2002. The maximum operating temperature of the piping system shall not exceed the temperature used to calculate the partial factor A1 of the GRP components. If the operating temperature is less than or equal to 65°C, then A1 is generally equal to 1.0 The effect of low temperatures on material properties and system performance shall be considered. For service temperatures below 0°C, the principal should consider the need for additional testing, depending on the resin system. Both qualification as well as additional mechanical tests should be considered. Glass Reinforced Plastic GRP materials do not undergo ductile/brittle transition within the temperature range of this part of ISO 14692. Because of this, there is no significant abrupt change in mechanical properties at low temperatures. A concern is that at temperatures lower than –35°C, internal residual stresses could become large enough to reduce the safe operating envelope of the piping system. CAESAR II User's Guide 240 Piping Input Prop. Buckling Specifies propagation buckling. Select a safety class of Low, Medium, or High. This option displays for the DNV 2017 code. Pvar Specifies the pressure variance. Typical units (depending on your unit system): lb/in² Bar KPa MPa The field name changes according to the selected piping code. ASME and RCC-M C, D Variance in the pressure between operating and peak to be used as the component in equation 9 above that found from B1 * P * Do / 2tn. Do not type the peak pressure for Pvar. Type the difference between the operating pressure and the peak pressure. Swedish Power Code, Methods 1 & 2 Beta for the Seff calculation. If not given, this value defaults to 10%. Type ten percent as 10.0. Values must be between 0.1 and 25.0. Values specified outside of this range are automatically adjusted to the outer limit of the allowed range. The definition for beta, as given in the Swedish piping code in section 5.6.2.1, is the "maximum allowable minus the tolerance as a percentage of the nominal wall thickness". Stoomwezen Cm coefficient in the code whose value is usually 1.0. Norwegian Difference between design pressure P (in equation 10.7) and peak pressure Pmaks (in equation 10.8). The table that follows defines when each of these parameters is valid input for the piping code (V) or not required (N). DNV Usage factor N for equivalent stress check from Table C4. Values must be between 0.77 and 1.00. PD-8010 Part 1 Design factor as discussed in Section 6.4.1.2. Typical limits on this value are 0.3 and 0.72, depending on categories and class locations. This design factor determines the allowable hoop stress. This value has no units for PD-8010 Part 1. PD-8010 Part 2 Design factor as discussed in Section 6.4.1 Table 2. Type the value of fd for the hoop stress CAESAR II User's Guide 241 Piping Input evaluation. This value should be either 0.6 (riser/land fall) or 0.72 (seabed/tie-in). CAESAR II determines the appropriate fd values for the equivalent stress from Table 2. This value has no units for PD-8010 Part 2. This value is taken from the Material Database, if available and applicable, unless you type a value. ISO 14692 Pvar is used in a different way. See the Reference for ISO 14692. Qs Specifies the qualified stress for joints, bends, and tees. Typical units (depending on your unit system): lb/in2 KPa N/mm² A qualified stress, Qs, provided by the manufacturer is defined as: Pq is the qualified pressure; D is the average diameter of the pipe; tr is the average reinforced wall thickness of the pipe. The qualified stress, qs, for fittings is calculated as: CAESAR II does not require qualified stress Qs for plain pipe. Qs for pipe = hl(2:1), and hl(2:1) is required input for plain pipe. You must enter qualified stress Qs for joints, bends and tees even if these fitting are not in the piping model. You can type positive values (1000.0 for Qs and 1.0 for r, for example) to pass the Error Checker. r Specifies the bi-axial stress ratio for bends, tees, and joints. The bi-axial stress r is defined as: where: sh(2:1) is the short-term hoop strength, under 2:1 stress conditions sa(0:1) is the short-term axial strength, under axial loading only CAESAR II User's Guide 242 Piping Input In the absence of data from the manufacturer, use the default values: Fitting Component Filament-wound unidirectional 90° and ± ° Filament-wound and hand-lay 1 100% hand-lay Tees Other Hand laminated Bends Joints Short-term Strength Bi-axial Stress Ratio (r)* 0.45 1.0 1.9 Filament-wound and hand-lay 1 1.0 CSM/WR 1, 9 1.9 Spigot/Socket Adhesive or Mechanical Connection 1.0 Threaded 0.45 Flange 1.0 Laminated 2.0 You can use a higher factor for r if justified by testing according to 6.2.6 ISO 14692-2-2002. CAESAR II assumes that the bi-axial stress ratio r is 1.0 for tees according to ISO 14692. CAESAR II displays a warning message in the Error Checker if the bi-axial stress ratio r is greater than 20 for bends or joints. You can ignore the warning message. If a piping system has no joints or bends, the corresponding bi-axial stress ratio r should not be required. However, you must type a positive value (such as 1.0) for r to get rid of error messages. R Specifies the reaction force or resistance point load. Typical units (depending on your unit system): lbm kg This option displays for the DNV 2017 code. Sc Specifies the cold stress value. Typically, this is the cold allowable stress for the specific material taken directly from the governing piping code. CAESAR II fills this box automatically after you select the material and piping code. The value of SC is usually divided by the longitudinal weld efficiency (Eff) before being used. CAESAR II User's Guide 243 Piping Input Typical units (depending on your unit system): lb/in2 KPa N/mm² See the notes that follow for your selected piping code. B31.1 Allowable stress tables in Appendix A include the longitudinal weld joint efficiencies where applicable. Do not use these efficiencies for flexibility stress calculations. If the joint efficiency (Eff) is given on this dialog box, then CAESAR II divides the SC by the joint efficiency before using it in the allowable stress equations. B31.3, B31.3 Chapter IX Values from tables in Appendix A do not include the joint efficiency. The Eff value should be zero, blank, or one. The 1980 version of B31.3 included the longitudinal weld joint efficiencies as part of the tables in Appendix A. If you are using this version of the code, then you should type a value for Eff in the appropriate box on this dialog box. B31.4, B31.4 Chapter IX, B31.4 Chapter XI Not used. The only stress value in B31.4 is the yield stress taken from Table 1 in the appendix. For more information, see Sy (page 249). B31.5 Values from tables in Appendix A do not include the joint efficiency. The value of Eff should be zero, blank, or one. B31.8 Su, the specified minimum ultimate tensile strength. B31.8 Chapter VIII Not used. The only stress value in B31.8 is the yield stress taken from Appendix D. For more information, see Sy (page 249). B31.9 SC is taken directly from I-1. If you define a value for Eff, the software only uses it in the minimum wall thickness check. ASME NC and ND SC is taken directly from Appendix I. If you define a value for Eff, the software ignores it. Navy 505 There is no mention of joint efficiency in the 505 specification; however, it is implied in Footnote 1 of Table TIIA. If a joint efficiency is given, then CAESAR II divides SC by the joint efficiency before using it in the allowable stress equations. Eff should be zero, blank, or one. CAN Z662 Not used. The only stress value in Z184 is the yield stress specified in the standards or specification under which the pipe was purchased. For more information, see Sy (page 249). CAESAR II User's Guide 244 Piping Input BS 806 0.2% of the proof stress at room temperature from Appendix E. Eff is not used in BS 806. If you define a value for Eff, the software ignores it. Swedish Method 1 Not used. Method 1 only uses the yield or creep rupture stress at temperature (SHn and Fn respectively on this dialog box). Eff is used but is the circumferential weld joint efficiency and has a different meaning. Swedish Method 2 SC is the allowable stress at room temperature from Appendix 2. Eff is not used. If you define a value for Eff, the software ignores it. B31.1 (1967) SC is the allowable stress at room temperature from the tables in Appendix A. These tables include the longitudinal weld joint efficiencies where applicable. Do not use these efficiencies for flexibility stress calculations. If you define a value for Eff, then CAESAR II divides the SC by the joint efficiency before using it in the allowable stress equations. Stoomwezen (1989) SC is the yield stress at room temperature. This value is referred to as Re in the code. RCC-M C, D SC is taken from the Appendix. Eff is not used. If you define a value for Eff, the software ignores it. CODETI This is famb from the code. Eff is not used. If you define a value for Eff, the software ignores it. Norwegian This is f1 from the code. Eff is not used for longitudinal joint efficiency. BS 7159 Not used. Design stress is typed in the SH boxes. UKOO Not used. Design stress (in the hoop direction) is typed in the SH boxes. IGE/TD/1 Not used. DNV Not used. EN-13480 SC is the basic allowable stress at minimum metal temperature as defined in Section 12.1.3. GPTC/Z380 Not used. CAESAR II User's Guide 245 Piping Input PD 8010-1 Not used. PD 8010-2 Not used. ISO 14692 SC is used in a different way. See reference for ISO 14692. HPGSL Not used. JPI Not used. SH1, SH2, ... SH9 Specifies the hot stresses. Typically, these are the hot allowable stress for the specific material taken directly from the governing piping code. Typical units (depending on your unit system): lb/in2 KPa N/mm² CAESAR II fills the boxes automatically after you select the material and piping code. There are nine boxes corresponding to the nine operating temperatures. You must type a value for each defined temperature case. The value of SH is usually divided by the longitudinal weld efficiency (Eff) before being used. See the recommendations that follow for your selected piping code. B31.1 Allowable stress from Appendix A. For more information, see Sc (page 243). B31.3, B31.3 Chapter IX Allowable stress from Appendix A. For more information, see Sc (page 243). B31.4, B31.4 Chapter IX, B31.4 Chapter XI Not used. B31.5 Allowable stress from Appendix A. For more information, see Sc (page 243). B31.8 Temperature derating factor, T, according to Table 841.116A. B31.8, Chapter VIII Temperature derating factor, T (according to Table 841.116A). CAESAR II User's Guide 246 Piping Input B31.9 Allowable stress from Table I-1. For more information, see Sc (page 243). ASME NC and ND Allowable stress from Appendix I. Navy 505 Allowable stress from Table XIIA. For more information, see Sc (page 243). CAN Z662 Not used. BS 806 0.2% of the proof stress at design temperature Appendix E. Eff is not used. Swedish Method 1 Yield stress at temperature from Appendix 1. Swedish Method 2 Allowable stress at temperature from Appendix 2. B31.1 (1967) Allowable stress from Appendix A. For more information, see Sc (page 243). Stoomwezen Yield stress at design temperature. This value is referred to as Re (vm) in the code. RCC-M C, D Taken from the Appendix. CODETI f from the code. Norwegian f2 from the code. FDBR Hot allowable defined in Section 3.2. BS 7159 Design stress sd in the longitudinal direction as defined in Section 4.3 of the code (σd =Σd * Elamx). Specify design stress in the circumferential (hoop) direction by typing the ratio of the circumferential design stress to the axial design stress in the Eff box. Because design strain should be the same for both directions, the value in the Eff box is also the ratio of Elamf(hoop) to Elamx (longitudinal). UKOOA Allowable design stress in the hoop direction defined in the code as f1 * LTHS. The three hot allowable stress boxes correspond to the three possible temperature cases. CAESAR II User's Guide 247 Piping Input DNV Yield stress is used here instead of hot allowable stress. IGE/TD/12 Yield stress is used here instead of a hot allowable stress. EN-13480 Allowable stress at maximum metal temperature. GPTC/Z380 Temperature reduction factor T according to Par. 192.115. PD-8010 (Part 1 & Part 2) Not used. ISO 14692 SH is used in a different way. See the reference for ISO 14692. HPGSL Not used. JPI Not used. SMTS Defines the minimum tensile stress specified by DNVGL-ST-F101. Typical units (depending on your unit system): lb/in2 KPa N/mm² This option displays for the DNV 2017 code. SMYS Defines the minimum yield stress specified by DNVGL-ST-F101. Typical units (depending on your unit system): lb/in2 KPa N/mm² This option displays for the DNV 2017 code. CAESAR II User's Guide 248 Piping Input Supplementary Requirement Select Supplementary Requirements to apply a material factor U of 1.0. This option displays for the DNV 2017 code. Sy Specifies the yield stress, Sy. CAESAR II fills the box automatically after you select the material and piping code. Typical units (depending on your unit system): lb/in2 KPa N/mm² The field changes according to the current piping code and is generally used for transmission and non-US piping codes. B31.1 Used only for the hydrotest allowable. B31.3, B31.3 Chapter IX Used only for the hydrotest allowable. B31.4, B31.4 Chapter IX, B31.4 Chapter XI Specified minimum yield stress. Used for the allowable stress determination. B31.5 Used to satisfy the requirements of Paragraph 523.2.2.f.4. This paragraph addresses ferrous materials in piping systems between -20F and -150F. The value typed here should be the quantity (40% of the allowable) as detailed in the Code. When Sy is defined, the OPE case is considered a stress case. This value is the allowable reported in the output report. The computed operating stress includes all longitudinal components and ignore torsion. B31.8, B31.8 Chapter VIII Specified minimum yield stress. B31.9 Used only for the hydrotest allowable. ASME Sect III Class 2 and 3 Basic material yield strength at design temperature for use in Eqn. 9 for consideration of Level A and B service limits. Level C and Level D service limits must be satisfied in separate runs by adjusting the value for the occasional factor in the CAESAR II configuration file. If the occasional factor is set to 1.2, the allowable stress is the minimum of 1.2 x 1.5 S H or 1.5 SY. If the factor is 1.5, the allowable is the minimum of 1.5 x 1.5 S H or 1.8 SY. If the factor is 2.0, the allowable is the minimum of 2.0 x 1.5 SH or 2.0 SY. To satisfy the code, replace SH with SM for the latter two. Navy 505 Not used. CAESAR II User's Guide 249 Piping Input CAN Z662 Minimum yield strength taken from the standards or specifications under which the pipe was purchased or according to clause 4.3.3. BS 806 Sustained stress limit. The lower of 0.8 X 0.2% Proof stress value or the creep rupture design stress value defined in Appendix A under cold, or any other, operating condition. See 17.2(c) Swedish Method 1 Not used. Type the yield stress at temperature in the respective SHn boxes for the up to nine possible thermal states. Swedish Method 2 Ultimate tensile strength at room temperature. B31.1 (1967) Not used. Stoomwezen (1989) Tensile strength at room temperature. This value is referred to as Rm in the code. RCC-M C, D - Used only for the hydrotest allowable. CODETI Used only for the hydrotest allowable. Norwegian Allowable stress at 7000 load cycles, RS, from Code Table 10.2. If you do not type a value, then this factor is not considered to control the expansion stress allowable. FDBR Used only for the hydrotest allowable. BS 7159 Not used. UKOOA Not used. IGE/TD/12 - Minimum yield stress (SMYS). DNV Not used. This value is calculated as Sy = min(Sy1, ..., Sy9). EN-13480 Used only for the hydrotest allowable. GPTC/Z380 Minimum yield stress. CAESAR II User's Guide 250 Piping Input PD-8010 Part 1 Minimum yield stress. PD-8010 Part 2 Minimum yield stress. ISO-14692 Sy is used in a different way. See the Reference for ISO 14692. HPGSL Not used. JPI Not used. SY (c) Specifies the minimum yield point or 0.2% endurance strength at room temperature. Typical units (depending on your unit system): lb/in2 KPa N/mm² SY1, SY2, ... SY9 Specifies Syt, the specified minimum yield or stated 0.2% endurance (proof stress) of the pipe material at maximum design temperature. Typical units (depending on your unit system): lb/in2 KPa N/mm² This option only displays when you select JPL or HPGSL in the Codes list.. If you do not type a value, the software takes the value from the Material Database if that value is available and applicable. SYa Specifies the specified minimum yield or stated proof stress of the pipe material at room temperature. This is also referred to as SMYS or SY. Typical units (depending on your unit system): lb/in2 KPa N/mm² CAESAR II User's Guide 251 Piping Input If you do not type a value, the software takes the value from the Material Database if that value is available and applicable. System Design Factor Specifies the system design factor. This value is multiplied by the occasional load factor (k) to generate the value of the part factor for loading (f 2). If you do not define this value, the software uses the default value of 0.67. The purpose of the system design factor is to define an acceptable margin of safety between the strength of the material and the operating stresses for the three load cases. These load cases are occasional, sustained including thermal loads, and sustained excluding thermal loads. The following table shows the relationship between the system design factor, the occasional load factor, and f2, along with their default values. Loading Type Load Duration System Design Occasional Factor (SDF) Load Factor Occasional Short-term 0.67 1.33 0.89 Sustained Including Long-term 0.67 Thermal Loads 1.24 0.83 Sustained Excluding Thermal Loads 1.00 0.67 Long-term 0.67 Part Factor for Loading (f2) The part factor for loading f2 is equal to System Design Factor times the Occ Load Factor. TD/12 Modulus Correction Specifies the modulus correction divisor. Typical units (depending on your unit system): lb/in² N/mm² KPa IGE/TD/12 Section A5.6 requires that the allowable fatigue stress (as specified in the fatigue curves) be adjusted by the ratio of the material modulus of elasticity divided by 209103 N/mm2. This divisor can be adjusted if necessary by changing the entry in the Modulus Correction box. Thermal Factor (k) Specifies the thermal factor. This factor is defined in Section 8.4 of ISO-14692-3:2002(E). In the absence of further information, the thermal factor k should be taken as 0.85 for liquids and 0.8 for gasses. If you leave this box blank, CAESAR II uses a default value of 1.0. CAESAR II User's Guide 252 Piping Input UTS (c) Specifies the minimum tensile strength at room temperature. Typical units (depending on your unit system): lb/in2 KPa N/mm² UTS1, UTS2, ... UTS9 Specifies the ultimate tensile strength, S ut, at the design temperature. Typical units (depending on your unit system): lb/in2 KPa N/mm² If you do not type a value, the software takes the value from the Material Database if that value is available and applicable. UTSa Specifies the ultimate tensile strength of the pipe material corresponding to the specified ambient temperature. Typical units (depending on your unit system): lb/in2 KPa N/mm² y/D Specifies the predicted vertical pipe deflection. The software requires a value for y/D to calculate the ring bending stress. If you do not define this value, the software uses the maximum value of 0.05. Typical units (depending on your unit system): in mm cm For more information, see AWWA-M45, third edition, 2014. CAESAR II User's Guide 253 Piping Input Elastic Properties Shortcut keys: F7 - Jumps to Elastic Properties ALT+6 - Opens Edit Elastic Properties dialog box Displays the elastic modulus and Poisson’s ratio of the material for the selected element. The software automatically fills in the properties from the materials database. If you want to change any material property extracted from the material database, change the value in the corresponding box. You must manually define the properties for Material type 21 (user specified). Elastic modulus: Typical units (depending on your unit system): lb/in² N/mm² KPa To edit the elastic moduli for operating conditions 4 through 9, double-click >> to display the Edit Elastic Properties dialog box. CAESAR II User's Guide 254 Piping Input EH1 through EH9 define elastic moduli for operating conditions defined by Temperatures (page 126) and Pressures (page 128). When the temperature for an operating condition falls above the maximum temperature or below the minimum temperature for the material, the software defines the corresponding EH value as 0. Material properties in the database can be changed permanently using the Material Database editor. For more information, see Material Database (page 1157). Fiberglass Reinforced Plastic (FRP) The CAESAR II FRP pipe element models an orthotropic material whose properties can be defined by: Ea - Axial Modulus-of-elasticity Eh - Hoop Modulus-of-elasticity h/a - Poisson's ratio of the strain in the axial direction resulting from a stress in the hoop direction. G - Shear Modulus (Not related to the Elastic Modulus and Poisson's ratio in the conventional manner.) FRP pipe is specified by setting the Material box to 20. The material name displays and FRP properties from the configuration file display on the dialog box. Some of the material parameters are renamed when the FRP material is selected: Elastic Modulus changes to Elastic Modulus/axial and Poisson's Ratio changes to "E a/Eh*h/a". The latter entry requires the value of the following expression: (Ea*h/a) / Eh. This expression is equal to a/h, Poisson's ratio of the strain in the hoop direction resulting from a stress in the axial direction. The shear modulus G is defined by typing the ratio of G/Ea (shear modulus to axial modulus) on the special execution parameters screen. You can type only one ratio for each job. The decrease in flexural stiffness at bends and intersections due to changes in the circular cross-section is typically negligible because the hoop modulus is usually considerably higher than the axial modulus for FRP pipe. Because of this, a default flexibility factor of 1 is used for these components. Similarly, because the fatigue tests performed by Markl on steel pipe are likely to have no bearing on FRP design, the software applies a SIF of 2.3 to all fittings. CAESAR II uses these recommendations for all FRP fittings unless you specifically override the defaults. You can override the defaults on a point-by-point basis or by forcing all calculations to adhere to the requirements of the governing code through a CAESAR II configuration parameter. Note that if the BS 7159, UKOOA, or ISO 14692 code is in effect, all SIFs and CAESAR II User's Guide 255 Piping Input flexibility factors are calculated according to that code regardless of the configuration parameter settings. Propagate Parameters Indicates whether to propagate the property changes. Clear this check box to indicate that properties apply to the current element only. Densities Shortcut keys: F8 - Jumps to Densities ALT+7 - Opens Edit Densities dialog box Specifies the densities of the piping material, insulation, and fluid contents in this block from the Classic Piping Input dialog box. The piping material density is a required entry and is usually extracted from the Material Database. You can also type Fluid density in terms of specific gravity, if convenient, by following the input immediately with the letters: SG, for example, 0.85SG (there can be no spaces between the number and the SG). If an insulation thickness is specified (in the pipe section properties block) but no insulation density is specified, CAESAR II defaults to the density of calcium silicate. Double-click >> to display the Edit Densities dialog box. Refract Thk Specifies the thickness of refractory to apply to the piping. Refractory is applied to the inside of the pipe. It is included in the dead weight of the system and reduces the internal pipe area affecting the fluid weight in the system. Typical units (depending on your unit system): in mm cm CAESAR II User's Guide 256 Piping Input Refract Density / Liner Density Defines the density of the refractory or liner. Type a value or select a material from the list for Refract Density. When you select a material, the density value displays. Type a value for Liner Density. Refractory densities are much higher than insulation densities and could lead to undersized restraints. If you specify Liner Thk (page 258), but do not specify Liner Density, then the software uses Pipe Density (page 125) as the liner density. Example Refractory Density Values Metric units Material Density English (lb/in3) SI / MM / TUV (kg/cm3) Deutsch (kg/dm3) Bar / France /Japan (kg/m3) A.P. Green Greencast 94 0.9433E-01 0.2611E-02 0.2611E+01 0.2611E+04 A.P. Green Kast-O-Lite 25 0.5208E-01 0.1442E-02 0.1442E+01 0.1442E+04 A.P. Green Kast-Set 0.6655E-01 0.1842E-02 0.1842E+01 0.1842E+04 A.P. Green Kruzite Castable 0.8391E-01 0.2323E-02 0.2323E+01 0.2323E+04 A.P. Green MC-22 0.7234E-01 0.2002E-02 0.2002E+01 0.2002E+04 A.P. Green MC-30 0.8391E-01 0.2323E-02 0.2323E+01 0.2323E+04 A.P. Green VSL-35AST 94 0.2257E-01 0.6247E-03 0.6247 0.6247E+03 B & W Kaocrete 32-C 0.8333E-01 0.2307E-02 0.2307E+01 0.2307E+04 B & W Kaocrete B 0.5787E-01 0.1602E-02 0.1602E+01 0.1602E+04 B & W Kaolite 2200 0.3241E-01 0.8971E-03 0.8971 0.8971E+03 B & W Kaolite 2200-HS 0.4745E-01 0.1313E-02 0.1313E+01 0.1313E+04 B & W Kaolite 2500-LI 0.3472E-01 0.9610E-03 0.9610 0.9610E+03 B & W KAO-TAB 95 0.9549E-01 0.2643E-02 0.2643E+01 0.2643E+04 CAESAR II User's Guide 257 Piping Input Insul Thk Specifies the thickness of the insulation to be applied to the piping. Insulation applied to the outside of the pipe is included in the dead weight of the system and in the projected pipe area used for wind load computations. Typical units (depending on your unit system): in mm cm Even if you specify the unit weight of the insulation or cladding, the thickness values are still required so that the software can determine the correct projected area. Clad Thk Specifies the thickness of the cladding to be applied to the piping. Cladding is applied to the outside of the insulation. It is included in the dead weight of the system and in the projected pipe area used for wind load computations. Typical units (depending on your unit system): in mm cm Even if you specify the unit weight of cladding plus insulation, the thickness values are still required so that the software can determine the correct projected area. Liner Thk Specifies the thickness of the liner (tl) to be applied to the piping. Typical units (depending on your unit system): in mm cm The liner is applied to the inside of the pipe. The software includes the liner in the dead weight of the system and in the projected pipe area used for wind load computations. Even if you specify the unit weight of liner, the thickness values are still required so that the software can determine the correct projected area. CAESAR II User's Guide 258 Piping Input Sheath Thk Specifies the thickness of the sheath (ts) to be applied to the piping. Typical units (depending on your unit system): in mm cm The sheath is applied to the outside of the pipe. The software includes the sheath in the dead weight of the system and in the projected pipe area used for wind load computations. Even if you specify the unit weight of sheathing plus liner, the thickness values are still required so that the software can determine the correct projected area. Insulation Density / Sheath Density Displays the density of the insulation or sheath on a per unit volume basis. After you select an insulation material from the list, the numeric density value replaces the material name. If you do not specify Insulation Density, then the software uses the default value of Calcium Silicate, having a density of 0.6655E-02 lb./cu.in. (in English units). If you specify Sheath Thk (page 259) but do not specify Sheath Density, then the software uses Pipe Density (page 125) as the sheath density. Example Density Values Metric units Material Density English (lb/in3) SI / MM / TUV (kg/cm3) Deutsch (kg/dm3) Bar / France /Japan (kg/m3) Amosite Asbestos 0.9259E-02 0.2563E-03 0.2563 0.2563E+03 Calcium Silicate 0.6655E-02 0.1842E-03 0.1842 0.1842E+03 Careytemp 0.5787E-02 0.1602E-03 0.1602 0.1602E+03 Fiberglass (Owen/Corning) 0.4051E-02 0.1121E-03 0.1121 0.1121E+03 Foam-Glass/Cellular Glass 0.4630E-02 0.1282E-03 0.1282 0.1282E+03 High Temp 0.1389E-01 0.3845E-03 0.3845 0.3845E+03 Kaylo 10 (TM) 0.7234E-02 0.2002E-03 0.2002 0.2002E+03 CAESAR II User's Guide 259 Piping Input Metric units Material Density English (lb/in3) SI / MM / TUV (kg/cm3) Deutsch (kg/dm3) Bar / France /Japan (kg/m3) Mineral Wool 0.4919E-02 0.1362E-03 0.1362 0.1362E+03 Perlite / Celo-Temp 1500 0.7523E-02 0.2082E-03 0.2082 0.2082E+03 Polyurethane 0.1273E-02 0.3524E-04 0.3524E-01 0.3524E+02 Styrofoam 0.1042E-02 0.2884E-04 0.2884E-01 0.2884E+02 Super X 0.1447E-01 0.4005E-03 0.4005 0.4005E+03 Cladding Density Displays the thickness of the cladding to apply to the piping. Cladding is applied to the outside of the insulation and is included in the dead weight of the system. Cladding is also included in the projected pipe area used for wind load computations. Typical units (depending on your unit system): lb/in3 kg/cm3 kg/dm3 kg/m3 Insul/Cladding Unit Weight Displays an alternative to specifying the insulation and cladding thickness and density. This is an optional combined uniform load (weight per unit length). Typical units (depending on your unit system): lb/in kN/m N/m N/cm N/mm If you are applying wind loads, then you must type the insulation and cladding thickness to obtain the correct projected area for wind load computation. CAESAR II User's Guide 260 Piping Input Propagate Parameters Indicates whether to propagate the property changes. Clear this check box to indicate that properties apply to the current element only. Line Number Shortcut key: F9 Specifies the line number or name for a pipeline/pipe run containing one or more pipe elements. Line numbers carry forward to successive elements. Because of this, you only need to specify data on the first element of a new line. To assign a line number or name, do one of the following: Select the Line Number box, or press F9. Select <new..> to automatically assign a name. The line number is named Line Number <x>, where <x> is a sequential number. Type to manually create a new name. Use the auto-complete feature that populates with the nearest match as you type. For example, if you have a line named “8”-300-123” and you want to assign 8”-150-124, Type ‘8’ and the box automatically fills with the first line number that matches what you have typed. Press End to change the last character. You can also select elements on the graphics model and click Create from Selection in the Line Numbers dialog box. For more information, see Line Numbers (page 321). Element Name Specifies the name or identifier of the selected element. Type to create a new name. You can use Element Name to provide a name more descriptive than from/to node names. If you use Valve Flange Database and have not previously typed an element name, then the software creates a name in the format <Rigid Type>_<End Type>_<Class>. You can type a different name. For more information, see Valve Flange Database (page 283). The element name: Displays in piping input, model graphics, and Isogen. Exports to applicable output reports and MDB files. Duplicates when you duplicate the element. CAESAR II User's Guide 261 Piping Input If you have not specified a value for Element Name, then the software defines Element Name with the value for Rigid Type (page 136). No change is made to Element Name when Rigid Type is Unspecified. Available Commands The following commands are available in the CAESAR II Classic Piping Input dialog box. Topics File Menu ....................................................................................... 262 Edit Menu ....................................................................................... 268 Model Menu ................................................................................... 279 Environment Menu......................................................................... 323 Global Menu .................................................................................. 384 Options Menu ................................................................................ 391 View Menu ..................................................................................... 406 Tools Menu .................................................................................... 428 File Menu Performs actions associated with opening, closing, and running the job file. New Piping Input menu: File > New Standard toolbar: New Shortcut key: CTRL+N Creates a new CAESAR II job. New Job Name Specification Dialog Box (page 262) New Job Name Specification Dialog Box Controls parameters for creating a new CAESAR II job. Enter the name for the new job file Specifies the job name. Piping Input Indicates that the job is a piping job. The software only displays this radio button option when you create a new file from the CAESAR II main window. Structural Input Indicates that the job is a structural job. The software only displays this radio button option when you create a new file from the CAESAR II main window. CAESAR II User's Guide 262 Piping Input Enter the data directory Specifies the location of the job file. You can type the directory into the field, or click the browse button to browse to the directory. Open Piping Input menu: File > Open Standard toolbar: Open Shortcut key: CTRL+O Opens an existing CAESAR II job. Open Dialog Box (page 263) Open Dialog Box Controls options for opening existing files. Look in Specifies the folder in which the file exists. Name Lists the files in the selected folder that match the selected file type. You can sort the list by clicking the Name, Data modified, or Type column headers. File Name Specifies the name of the selected file. This field is automatically filled in if you click a file in the Name list. Files of type Specifies the type of file listed in the Name list. System Changes the Look in box to the CAESAR II System folder. Examples Changes the Look in box to the CAESAR II Examples folder. Open CADWorx Model Piping Input menu: File > Open CADWorx Model Reference CAD Models toolbar: CADWorx Model Opens an existing CADWorx model. CAESAR II User's Guide 263 Piping Input Save Piping Input menu: File > Save Standard toolbar: Save Shortcut key: CTRL+S Saves the current CAESAR II job under its current name. Save As Piping Input menu: File > Save As Saves the current CAESAR II job under a new name. Save As Dialog Box (page 264) Save As Dialog Box Save in Specifies the folder in which to save the job. Name Lists the files in the selected folder that match the selected file type. You can sort the list by clicking the Name, Data modified, or Type column headers. File Name Specifies the name of the selected file. This field is automatically filled in if you click a file in the Name list. Save as type Specifies the type of file listed in the Name list. Save Writes the file to the selected folder. Save as Graphics Image Piping Input menu: File > Save as Graphics Image Saves the current CAESAR II job as an HTML page, .TIFF, .BMP, or .JPG file. Error Check Piping Input menu: File > Error Check CAESAR II Tools toolbar: Start Run Shortcut key: CTRL+E Sends the model through interactive error checking. This is the first step of analysis. When the error check is complete, the Errors and Warnings Dialog Box (page 574) displays the results. For more information, see Error Checking (page 574). CAESAR II User's Guide 264 Piping Input Archive Piping Input menu: File > Archive Input Tools toolbar: Archive Assigns a password to the job to prevent inadvertent alteration of the model or to type the password to unlock the file. Archived input files cannot be altered or saved without this password; however, they can be opened and reviewed. Archive Dialog Box (page 265) Archive Dialog Box Controls options for archiving a CAESAR II job. Password Specifies the password for the job. Type a password between 6 and 24 characters in length. Batch Run Piping Input menu: File > Batch Run CAESAR II Tools toolbar: Batch Run Shortcut key: CTRL+R Error checks the model and then runs static analysis. This process stops only for errors, which must be resolved for the analysis to run successfully. When you select Batch Run, the software uses the existing or default static load cases when performing the static analysis. Print Setup Piping Input menu: File > Print Setup Sets up the printer for the input listing. Print Setup Dialog Box (page 265) Print Setup Dialog Box Controls parameters for setting up a printer. Name Specifies the name of the printer. Properties Displays printer properties. Size Specifies the size of the paper in the printer. Source CAESAR II User's Guide 265 Piping Input Specifies the active paper tray Portrait Prints the file using a vertical orientation. Landscape Prints the file using a horizontal orientation. Network Allows you to specify a printer from the network. Print Preview Piping Input menu: File > Print Preview Displays a preview of the printed output. Print Piping Input menu: File > Print Standard toolbar: Print Shortcut key: CTRL+P Prints the current file. The software prompts you to select the reports to print, prior to printing. Input Listing Options Dialog Box (page 267) Any time an input listing is written to a file or to the printer, the format of each of the reports is obtained from the .inp file. The .inp files are ASCII text files which can be modified to create reports of differing styles or content. You can modify the Initial.inp to change the page length in the report, and the starting and stopping column positions. Any text editor (such as Notepad) can be used to change any of the .inp files. If you change the .inp file, you may receive fatal errors during report generation if impossible formats, or if invalid commands are requested. If you prefer a different (more columnar) form of the basic element data, three additional formatting files have been provided. ELEMENT0.INP - Intergraph CAS standard element format ELEMENT1.INP - 1st alternate element format ELEMENT2.INP - 2nd alternate element format ELEMENT3.INP - 3rd alternate element format To use any of these formatting files, change folders to the CAESAR II\System folder. Then, copy the formatting file that you want to use into Element.inp. To print an Input Echo from the input dialog box, click File > Print. To write an Input Echo to the screen for review, click File > Print Preview. You can print an input listing from the output module as part of the entire output report. CAESAR II User's Guide 266 Piping Input Input Listing Options Dialog Box Controls the options to include in the print job. You can change the report contents by modifying the input options. All basic element data (geometry), operating conditions, material properties, boundary conditions, and report formatting are available: Elements Allowables Units Material ID Coordinates Node Names Setup File Offsets Title Forces Control Parameters Uniform Loads Wind/Wave SIF's and TEE's Bends Rigids Expansion Joints Reducers Flanges Equipment Check Restraints Displacements Hanger Flexible Nozzles Select what you want to print, and then click OK. Recent Piping Files Piping Input menu: File > Recent Piping Files Displays a list of most recently opened piping files. Recent Structural Files Piping Input menu: File > Recent Structural Files Displays a list of most recently opened structural files. Exit Piping Input menu: File > Exit CAESAR II User's Guide 267 Piping Input Closes the session and the CAESAR II Classic Piping Input dialog box. The software prompts you to save any unsaved changes. Edit Menu Performs actions associated with cutting and pasting, navigating through the elements, and performing a few small utilities. Cut Piping Input menu: Edit > Cut Standard toolbar: Cut Shortcut key: CTRL+X Cuts selected elements from the document and pastes them to the Clipboard. The selected elements replace the previous contents of the Clipboard. Copy Piping Input menu: Edit > Copy Standard toolbar: Copy Shortcut key: CTRL+C Copies selected elements to the Clipboard. When you use this command, it replaces the previous contents of the Clipboard with the new contents. Paste Piping Input menu: Edit > Paste Standard toolbar: Paste Shortcut key: CTRL+V Inserts the Clipboard contents into the file. The command is not available if the Clipboard is empty. Continue Piping Input menu: Edit > Continue Navigation Tools toolbar: Continue Shortcut key: ALT+C Moves the dialog box to the next element in the model. The software adds a new element if there is no next element. CAESAR II User's Guide 268 Piping Input Duplicate Element Piping Input menu: Edit > Duplicate Element Navigation Tools toolbar: Duplicate Element Duplicates the last element in a model so that you can quickly continue building the model. Select the last element, and then click Duplicate Element. For more information on duplicating groups of elements in a model, see Duplicate (page 385). If you select an element that is not at the end of the model and click Duplicate Element, the software continues to the next element in the model without duplicating the selected element. Insert Element Piping Input menu: Edit > Insert Element Input Tools toolbar: Insert Element Shortcut key: CTRL+I Inserts an element. Insert Element Dialog Box Controls options for inserting an element. Before Inserts a new element prior to the current element. The To node of the new element is then equal to the From node of the current element. After Inserts a new element following the current element. The From node of the new element is then equal to the To node of the current element. Delete Element Piping Input menu: Edit > Delete Element Input Tools toolbar: Delete Element Shortcut key: CTRL+D Deletes all selected elements. You must select the current element to delete the current element. You can also select and delete other elements without deleting the current element. Find Node Piping Input menu: Edit > Find Plot Tools toolbar: Find Node Shortcut key: CTRL+F CAESAR II User's Guide 269 Piping Input Displays a specific element in the view. This command displays a dialog box that allows you to specify the From and To nodes for which you want to search. You can type the node numbers in either of the two fields, or in both. If you define only the From node number, the software searches for the first available element that starts with that node number. If you define only the To node number, the software searches for an element ending with that node number. When the software locates the element, it highlights the element and fits it in the view. You can zoom out to better identify the location of the highlighted element within the model. Find Element Dialog Box Controls parameters for finding elements. Node Numbers Specifies the node numbers to search for. Enter a single node number to find the next element containing that node number (either as a From or To node). Enter two node numbers to find the next element containing both of those node numbers (in either order). Zoom to Node if Found Indicates that the software will display the found node in the active view. View/Set Coordinates Piping Input menu: Edit > View/Set Coordinates Input Tools toolbar: View/Set Coordinates Coordinates List input right-click menu: View/Set Coordinates Shortcut key: CTRL+G Specifies the absolute (global) coordinates for the start node of each disconnected pipe system segment. This may be required when: 1. You want to show nodal coordinates in absolute, rather than relative, coordinates. 2. Defining global coordinates for discontinuous segments must allow the piping segments to plot in the correct locations, rather than superimposed at the origin. 3. It is important that the pipe be given the correct elevation if wind loading is present. For addition, you can add two or more positive operands. The software does not directly support subtraction because a dash (-) after a number indicates a unit for a compound length. As a result, you cannot subtract a positive amount, such as 15-4-12-3. You must add a negative amount (such as -12-3+15-4), and you can use only two operands. When units for length and compound length are the same, using the dash (-) is not recommended. For example, if both units are mm, then 6-10 results in 6 mm 10 mm. The software displays the values as the sum of 16 mm. CAESAR II User's Guide 270 Piping Input Global Coordinates Dialog Box Defines the global coordinates for the starting (From (page 113)) node of a disconnected element. Node Specifies the node number for the starting end of the disconnected element. You can change the node number to another valid node number to reconnect the element. All following elements move with respect to the new node number. X Coordinate Specifies the global X coordinate for the starting node. You can change the coordinate value. All following elements move with respect to the new coordinate. Y Coordinate Specifies the global Y coordinate for the starting node. You can change the coordinate value. All following elements move with respect to the new coordinate. Z Coordinate Specifies the global Z coordinate for the starting node. You can change the coordinate value. All following elements move with respect to the new coordinate. If the node and any coordinate are both changed, and the changed node is valid, then the software ignores the coordinate change and moves the disconnected element to the new node. After closing the Global Coordinates dialog box, disconnected element rows display in light green shading on the Coordinates and Elements lists. Close Loop Piping Input menu: Edit > Close Loop Input Tools toolbar: Close Loop Closes a loop by filling in the delta coordinates between two nodes in the model. Increment Piping Input menu: Edit > Increment Input Tools toolbar: Increment node Specifies the increment between nodes. CAESAR II uses the nodal increment set in Configure/Setup when generating the From and To nodes for new elements. You can override this behavior by typing a different value in this dialog box. For more information, see Auto Node Number Increment (page 76). Set Node Increment Dialog Box Specifies the parameters for setting an increment between nodes. CAESAR II User's Guide 271 Piping Input Node Increment Specifies the increment between node numbers. Distance Piping Input menu: Edit > Distance Input Tools toolbar: Distance Shortcut key: CTRL+M Finds the distance between two specified nodes or between any two points you select on the model. Press CTRL + click to select multiple distances along a line of pipe. Distance Dialog Box (page 273) What do you want to do? Measure between two nodes (page 272) Measure between the first (origin) node and a selected node on a model (page 272) Measure between two nodes 1. Open a CAESAR II file. 2. Click Home > Input > Piping Input in the main window. The Classic Piping Input dialog box displays. 3. Click Distance on the Input Tools toolbar. The Distance dialog box opens. 4. Click Between Element Nodes to measure distance between two specified nodes. 5. Type the starting and ending node numbers and click Calculate. The software displays the measured distance in the Delta X, Y, Z boxes at the bottom of the Distance dialog box, on the measure line in the model, and in the status bar at the bottom of the window. After you select the method for measuring the distance, you can dock the Distance dialog box to the side or even minimize the dialog box entirely. Then, as you measure distances, the results display on the model and in the status bar at the bottom of the window. Press ESC to stop the distance measuring functionality on the model (but leave the dialog box open) or close the Distance dialog box. CAESAR II User's Guide 272 Piping Input Measure between the first (origin) node and a selected node on a model 1. Open a CAESAR II file. 2. Click Home > Input > Piping Input in the main window. The Classic Piping Input dialog box displays. 3. Click Distance on the Input Tools toolbar. The Distance dialog box opens. 4. Double-click to select the element. 5. Click Origin and To Nodes. You must have only one element selected on the model to use Origin and To Nodes. The software displays the measured distance from the To node of the element selected to the origin (first) node in the model. The distance measurement, including the location of the start and end points, displays in the Results section of the dialog box and at the bottom of the main CAESAR II window. The delta DX, DY, DZ boxes at the bottom of the Distance dialog box show the differences of change along the three axes. After you select the method for measuring the distance, you can dock the Distance dialog box to the side. Then, as you measure distances, the results display on the model and in the status bar at the bottom of the window. Press ESC to stop the distance measuring functionality on the model (but leave the dialog box open),or close the Distance dialog box. Distance Dialog Box Allows measurements for finding distances between nodes or specified points on a model. Choose a measuring method, and then view results for the measurements in the Distance dialog, at the bottom of the dialog box, and on the model. Use the Pan and Zoom functions to move around larger models when measuring the distance between two nodes. Press SHIFT to confine the measuring line to the x-, y-, or z-axis directions. When you press SHIFT, the software selects the axis nearest to the cursor location. As the mouse moves around the model, the software changes the measuring line direction to the closest axis to the cursor location. Press CTRL + click to select multiple distances along a line of pipe. Measure Method Between Element Nodes Directs the software to choose the start and end point of an element on the model by highlighting snap points. Snap points are markers that indicate element node points. The software uses snap points to highlight a node when the mouse cursor comes within a certain CAESAR II User's Guide 273 Piping Input proximity range of it. Between Element Nodes is selected by default. Clear this option to measure without using the snapping functionality. Clear Between Element Nodes when measuring distance in imported graphics models, such as from CADWorx or Smart 3D. The software cannot snap to nodes on models created outside of CAESAR II. Change the shape, size, and color of snap point markers by right-clicking and selecting Properties > Display Options. Make changes to the Graphic Edit Options > Symbol Information settings, and then click Apply in the Plot Settings dialog box. Origin and To Nodes Calculates the distance between the origin point using the starting node coordinates (0,0,0), and a selected point on the model. To and From Nodes Calculates the distance between two nodes. Type the node numbers in the boxes and click Calculate (or press ENTER) for the software to perform the distance calculation. The distance calculated displays in the Results area of the dialog box. To and From Nodes is selected by default. Calculate Calculates the To and From Nodes measurement specified in the Measure Method. Free Measure Calculates the distance between two points anywhere in an orthogonal view of the model (regardless of the node). Free measure lets you measure randomly on a model to get general estimates of distance. You should only use Free Measure when you are in a 2D view, such as a front, back, top, bottom, left-side, or right-side view. Do not use Free Measure in isometric views (southeast, southwest, northeast, or northwest) or other non-orthogonal views. For precise measurements in any view, use the Between Element Nodes option. Results Displays the results of the distance calculation. The software also displays the result on the status bar at the bottom of the window. The results indicate the start and end point and the length measured in the unit of measure specified for the current model. The software displays the difference of change along the three axes in the delta (DX, DY, DZ) boxes. List Piping Input menu: Edit > List List Operations toolbar: List input List input right-click menu: Choose List Related commands: Piping Input menu: Edit > List > Show All Lists CAESAR II User's Guide 274 Piping Input Piping Input menu: Edit > List > Close All Lists Displays the selected input data, such as for Allowables, Bends, and Elements, in a grid. You can edit, delete, or modify data in the lists. The list dialog boxes display as a row of tabs at the bottom of the piping input. These tabs specify the list options that you can access. When you select a tab, a grid of input data displays. You can access all input data through the various list dialog boxes. The following shows an example of an Elements list dialog box. If you edit input data on a list dialog box, the software also updates values in the Classic Piping Input dialog box. The software indicates values that carry forward on the Classic Piping Input dialog box by displaying the value in red if there is a change to the data value. In the example shown above, the PIPE OD value changes from 8.6250 inch to 6.6250 inch on the element From Node 30 to To Node 50. The software displays the first element in the list with the new value in red. Elements 2 through 3 inherit the value of element 1 automatically. The value of PIPE OD does not change until you enter a new value for element 4. All elements below element 4 inherit that value unless a new value is entered. Right-Click Context Menu The following commands are available when you right-click an editable cell in a list. Choose List Opens and closes a list. Block Operations > Rotate, Delete, Duplicate, Renumber, Invert, and Change Sequence Performs global editing operations on the block of selected elements of the piping system. For more information on the block operations, see Block Operations Toolbar (page 419). Block Operations > Status Displays the Block Status dialog box, which shows the piping data in the current job and in the block. Block Operations > Hide Duplicate Data On the Elements list only, hides duplicated (grey) fields and displays only black and red fields, so that you can more easily review changes. CAESAR II User's Guide 275 Piping Input Find/Replace Displays the Find/Replace dialog box, where you can search and replace data in the selected column. Find what - Defines the value to find in the column. Replace with - Defines the replacement value. Match whole word only - Limits the search to cells that exactly match the complete value in Find what. Find Next - Proceeds to the next matching cell. Replace - Replaces the value in a matching cell with the value in Replace with. Replace All - Replaces all matching cells with the value in Replace with. Close - Closes the Find/Replace dialog box. Find/Replace is only available for user-defined data. Find/Replace is not available for row and column headers and columns containing check boxes. When you change a cell value, the value carries forward to all subsequent cells in the column until you define a new cell value. After selecting a cell, you can also access Find/Replace by using CTRL+F or Edit > Find. View/Edit Disconnects Displays the Disconnected Segments dialog box, which specifies the absolute coordinates for each disconnected pipe system segment. For more information, see View/Set Coordinates (page 270). This option is available in the Coordinates list. Change Properties Specifies display properties for the current list on the Display Settings dialog box, including title, grid line, color, and current cell properties. You can specify different properties for each list. Reset Default Properties Resets display properties for the current list to the default software values. Zoom In Increases the text, column, and rows sizes of the grid for the current list. Zoom Out Decreases the text, column, and rows sizes of the grid for the current list. Restore 100% Restores the text, columns, and rows of the grid to the default sizes. CAESAR II User's Guide 276 Piping Input X Coordinate, Y Coordinate, Z Coordinate Displays the global X, Y, and Z coordinates of the starting (From (page 113)) node of an element. These are read-only values defined in one of the following ways: The software calculates the global coordinates by cumulatively adding the delta values (DX, DY, and DZ) from each element. For more information, see Deltas (page 114). You can specify global coordinates for the first node of each disconnected pipe system segment. For more information, see View/Set Coordinates (page 270). This coordinate values display in the Coordinates list. Next Element Piping Input menu: Edit > Next Element Navigation Tools toolbar: Next Element Shortcut key: PAGE DOWN Skips to the next element. Alternate command Shortcut key: CTRL+PAGE DOWN Skips to the next element and only displays data that changed from the original element. Previous Element Piping Input menu: Edit > Prev Element Navigation Tools toolbar: Previous Element Shortcut key: PAGE UP Skips to the previous element. Alternate command Shortcut key: CTRL+PAGE UP Skips to the next element and only displays data that changed from the original element. First Element Piping Input menu: Edit > First Element Navigation Tools toolbar: First Element Shortcut key: CTRL+HOME Skips to the first element. CAESAR II User's Guide 277 Piping Input Last Element Piping Input menu: Edit > Last Element Navigation Tools toolbar: Last Element Shortcut key: CTRL+END Skips to the last element. Undo Piping Input menu: Edit > Undo Input Tools toolbar: Undo Shortcut key: CTRL+Z Reverses or cancels any modeling steps. This can also be accomplished by pressing Ctrl-Z. You can undo an unlimited number of steps. Undo is limited only by the amount of available memory. Making any input change while in the middle of the undo function resets the redo function. Redo Piping Input menu: Edit > Redo Input Tools toolbar: Redo Shortcut key: CTRL+R Repeats the last step done You can redo an unlimited number of steps. Redo is limited by the amount of available memory. Making any input change while in the middle of the redo function resets the undo function. Edit Static Load Cases Main window ribbon: Home > Analysis > Static Analysis Main window ribbon: Analysis > Piping > Static Analysis In the Classic Piping Input window: Piping Input menu: Edit > Edit Static Load Cases CAESAR II Tools toolbar: Edit Static Load Cases Displays the Static Analysis - Load Case Editor dialog box. For more information, see Static Analysis (page 573). CAESAR II User's Guide 278 Piping Input Edit Dynamic Load Cases Main window ribbon: Home > Analysis > Dynamic Analysis Main window ribbon: Analysis > Piping > Dynamic Analysis In the Classic Piping Input window: Piping Input menu: Edit > Edit Dynamic Load Cases CAESAR II Tools toolbar: Dynamic Analysis Displays the Dynamic Analysis dialog box displaying static load information. For more information, see Dynamic Analysis (page 707). Review Units Piping Input menu: Edit > Review Units Displays the Review Current Units dialog box. This dialog box displays the units used to create the report file. Changing the units in the configuration does not affect the input. To change the input units, click Tools > Change Model Units. Model Menu Performs actions associated with modeling, as well as specifying associated system-wide information. Break Piping Input menu: Model > Break Input Tools toolbar: Break Shortcut key: CTRL+B Divides an element into two or more individual elements. This command displays the Break at element <node> - <node> dialog box. Break at Element Dialog Box (page 279) Break at Element <node> - <node> Dialog Box Controls options for breaking an element. A straight run of pipe between two nodes needs to be broken to insert a restraint, or some other change in properties. A long straight run of pipe needs to be broken into multiple, uniform lengths of pipe with similar support conditions on each length. For example, a long straight run of rack piping, or a buried run with multiple soil supports at each point in the run. CAESAR II User's Guide 279 Piping Input For the Insert Single Node option, the software provides default values for New Node Number and Distance at the halfway point between the two existing nodes. You can change these values. In the example below, nodes 10 and 20 are 12 feet apart. The software sets the default New Node Number to 15, and the default Distance to 6 feet. If there was some other node in the model with a restraint (or imposed displacements), like the one to be put on the newly generated node 15, then the node identifying that restraint location could be filled in at the line Get Support From Node and the restraint would be automatically placed at 15. In this case, the +Y support at node 10 is copied to node 15. For the Insert Multiple Nodes option, the software defines the Length of each element value based on the values you specify for Total Number of Break Elements and Node Step. CAESAR II User's Guide 280 Piping Input If you type the node where a +Y restraint has already been defined at the prompt for "support condition", a +Y restraint is placed at all generated nodes, namely 110, 112, ... , 120. The multiple insert Break is used primarily for three reasons: Rack piping supports where the total length and node spacing is known and typed directly when requested at the prompts. Underground pipe runs where the overall length of the run is known, and the lengths of the individual elements in the run are known. To add mass points in order to refine a model for dynamic analysis. Break does not work when the element is an expansion joint or the delta dimensions in the DX, DY, and DZ boxes are blank or zero. Insert Single Node Indicates that only one node is inserted. Insert Multiple Nodes Indicates that more than one node is inserted. Single Node Information New Node Number Indicates the node number for the inserted node. Distance in (in.) from Node <node number> Specifies the distance from the selected node. Multiple Node Information Total Number of Break Elements Specifies the number of elements to insert. Node Step Specifies the increment between node numbers. Length of each element Displays the length of each element to insert. Allow Duplicate Node Numbers Indicates that duplicate node numbers are allowed. Get Support From Node Specifies the node from which to copy support information. CAESAR II User's Guide 281 Piping Input Insert Restraints Piping Input menu: Model > Insert Restraints Right-click menu: Restraint > Insert Restraint Related commands: Right-click menu: Restraint > Delete Restraint Right-click menu: Restraint > Edit Restraint Divides the selected element into two elements and places a restraint at the break. This command displays the Insert Restraint dialog box. Insert Restraint Dialog Box (page 282) Insert Restraint Dialog Box Controls options for inserting a restraint. Selected Element Length Displays the length of the selected element. Break and Insert at New Node Breaks the selected element by the defined parameter, creates a new node, and inserts the restraint at the node. Type a value for the new node number. Element Midpoint - Breaks the element at its midpoint. Distance in from Node <node number> - Breaks the element at a distance from the selected node. Select the node and type a value. Define restraint properties on the Restraints auxiliary tab of the Classic Piping Input dialog box. Insert at Existing Inserts a restraint at one or both nodes for the element. From Node - Select to insert the restraint at the starting node. To Node - Select to insert the restraint at the end node. Define restraint properties on the Restraints auxiliary tab of the Classic Piping Input dialog box. Copy Restraint from Node Copies the properties from the restraint at the specified node when creating the new restraint. Properties display in on the Restraints auxiliary tab of the Classic Piping Input dialog box. OK Creates the new restraint. Cancel Closes the dialog box without creating a new restraint. CAESAR II User's Guide 282 Piping Input Valve Flange Database Piping Input menu: Model > Valve Input Tools toolbar: Valve Flange Database Shortcut key: CTRL+V Provides access to the CADWorx valve and flange databases. This command displays the Valve and Flange Database: <database name> dialog box. Valve and Flange Database Dialog Box (page 285) Add an Element from the Valve Flange Database 1. Type the node numbers for the rigid element in the From and To boxes on the Classic Piping Input dialog box. 2. Click Valve/Flange on the toolbar, or click Model > Valve from the menu. 3. Highlight blocks to select the fitting. 4. Select where to insert the new element. Clicking the Flange Valve Flange check box enables CAESAR II to generate three RIGID elements whose length and weight are automatically populated with data from the Valve/Flange database. 5. Click OK to accept the selection. If the selection is valid for the current line size, CAESAR II displays the length of the element in the DX, DY, and DZ boxes, designates the element as RIGID, and inserts the weight in the appropriate slot in the Auxiliary box. The assumed orientation of the rigid is taken from the preceding element. CAESAR II is doing a table lookup based on line-size and is inserting the selected table values into the dialog box. If the line size later changes, you must come back and ask CAESAR II to perform another table look-up for the new size. Use of the CADWorx Plant database offers several benefits over the use of other databases: The CADWorx Plant database provides more accurate component lengths and weights than those typically available in the GENERIC database. Using the same component data for CAESAR II and CADWorx Plant modeling promotes the efficiency of the bi-directional interface between them. Total sharing of data files and specifications between CAESAR II and CADWorx Plant occurs when the CADWorx installation option is saved in the registry. In that case, you should edit the third line of the CADWORX.VHD file to name the actual CADWorx specifications. These specifications are in the CADWORX\SPEC subfolder. For more information on editing this file, see below. You can more easily modify the CADWorx Plant Valve and Flange database, because the specification files and component data files are ASCII text files. This process, which involves possibly editing the CADWORX.VHD, specification, and data files, is described below. CAESAR II User's Guide 283 Piping Input The CADWORX.VHD ASCII text file is structured as follows: The first line must read CADWORX.DAT. It must not be changed. The second line is editable. It must begin with a zero. The second number on the line designates the number of specifications to make available. It can be a maximum of 7. The third line is editable. It lists the available specifications. Each specification name must consist of 8 characters, padded by blanks on the right. The specification names designate files with extension .SPC, located in the SPEC subfolder of the CAESAR II or the CADWorx Plant specification folder (if the CADWORX option is set in the registry). The fourth line is editable. It designates whether each specification uses English or Metric nominal pipe sizes. Seven blanks followed by a 1 indicate an English nominal, while seven blanks followed by a 2 indicate a metric nominal. The last five lines are not editable. The specification files are in the SPEC subfolder of the CAESAR installation folder. They are designated by the extension .SPC. The specification files correlate pipe size and component with the appropriate data file. Individual lines in the file list the library subfolder to the LIB_I or LIB_M folder, depending on whether English or Metric units are in effect), file name (with an extension equal to the library name), range of nominal pipe sizes for which the specified data file applies. You can edit any of these items. The last item on the line is the component type number and should not be changed. Other items in the file pertain to CADWorx Plant and are not significant to CAESAR II. The data files hold the dimensional and weight values. Data files for different types of components hold different types of data. The data columns are labeled. The only data with significance to CAESAR II involves the weight and lengths. You can change these values. The following is a typical component data file for weld neck flanges: CAESAR II User's Guide 284 Piping Input You can find more extensive information on editing these files in the CADWorx Plant User Manual. For information on editing ASCII text, see ASCII Text File Rules (page 50). Valve and Flange Database: <database name> Dialog Box Provides the following databases: CRANE steel valves and total flange length GENERIC valves and 2/3 flange length Corner and Lada valves - no flanges CADWorx Plant (this is the CAESAR II default) The CRANE database contains all flanged and welded fittings in the CRANE steel valve catalog. The GENERIC database contains information from a variety of sources. In some cases, such as weights for control valves, information from different sources was found to vary considerably. In these cases, the largest reasonable weight was selected for use in the database. In other cases, only the length of the fitting was available. The default database, CADWorx Plant, is a subset of the full component database provided with CADWorx Plant, Intergraph CAS's piping design and drafting software. This database offers nine different component types (gate, globe, check, control, ball, plug, butterfly valves, flange pair, and single flange) as well as four different end types (flanged, no-flanged, threaded, CAESAR II User's Guide 285 Piping Input or socket). Selection of flanged-end components or flanges themselves automatically provides for gaskets. Rigid Type Specifies the rigid type for the fitting. End Type Specifies the end type for the fitting. Selecting flanged ends (FLG) for a valve adds the length and weight of two flanges and gaskets to the valve length and weight. NOFLG selects a valve without including the two mating flanges. Class Specifies the class for the fitting. Whole element Indicates that the selections apply to the whole element. From end Indicates that the selections apply to the From end of the fitting. To end Indicates that the selections apply to the To end of the fitting. Both ends Indicates that the selections apply to both ends of the fitting. Flange-Valve-Flange Automatically generates data lengths and weights of rigid elements for flange-valve-flange combinations. Activate Flange Check Turns on the flange check. CAESAR II User's Guide 286 Piping Input If you use Valve Flange Database and have not previously typed a value for Element Name (page 261), then the software creates a name in the format <Rigid Type>_<End Type>_<Class>. You can type a different name. Expansion Joint Piping Input menu: Model > Expansion Joint Input Tools toolbar: Expansion Joint Modeler Shortcut key: CTRL+J Creates expansion joints and displays the Expansion Joint Database <data file> and Expansion Joint Modeler dialog boxes. The software displays expansion joints in blue. Expansion Joint Dialog Box CAESAR II automatically generates an expansion joint model from catalog data. The catalog used may be selected in the CAESAR II Configure/Setup routine. You decide where in the model the expansion joint should go, that is, between which two nodes, and the modeler assembles the completed joint. Selectable joint styles include Untied, Tied, Hinged, Gimbaled, Untied-Universal, and Tied Universal expansion joints. An example selection session is illustrated as follows. You can select any of four material types. These material types are used to adjust the bellows stiffnesses to the actual highest temperature in the model. This typically results in higher stiffnesses than those shown in the vendor's catalog because the stiffnesses in the catalog may be based on a higher design temperature. You can select any combination of end types. Bellows, liner, cover, rod, and hinge or gimbal assembly weights are looked up from the stored database and automatically included in the expansion joint model. For universal joints, the minimum allowed length is stored, but when the available space exceeds the minimum allowed, you are prompted for the length that you want the expansion joint assembly to occupy. The last screen that follows shows the "proposed" model before it is inserted into the CAESAR II input. This allows you to investigate the characteristics of several joints before settling on one. Actual maximum pressure ratings are also a part of the database, and in many cases exceed the nominal pressure rating shown in the catalog. You can use pressures up to these actual allowed maximums. Allowed joint movements are also stored as part of the database and are printed with each proposed model. These values should be recorded for use in checking the model after a successful design pass has been completed. Pressure thrust is included in the modeling considerations for each of the expansion joint styles, removing this concern. CAESAR II User's Guide 287 Piping Input In the case of "tied" expansion joints, rigid elements are used to model the tie-bars. Restraints with connecting nodes are used to contain the pressure thrust, and to keep the ends of the expansion joint parallel. CAESAR II User's Guide 288 Piping Input From / To Nodes Indicates whether the expansion joint assembly should be installed at the From end or the To end of the current element if the length of the current element exceeds the length of the expansion joint assembly. Hinge/Pin Axis Specifies the direction cosines which define the axis of the hinge pin of the expansion joint assembly. That is, the axis about which the joint can rotate. For example, if the hinge can rotate about the X-axis, type:1.0 0.0 0.0 Tie Bar Plane Specifies the direction cosines corresponding to a line drawn from the mid-point of one tie rod to the mid-point of the other. If an expansion joint has only two tie rods permitting rotation about the plane defined by the tie rods, type the direction cosines which, when crossed with the axis of the expansion joint assembly, define the plane. In this example, you would enter VX as1.000, VY as -0.000, and VZ as 0.000. Overall Length Specifies the length of the universal joint. Alternatively, select the check box to default the joint length to the shortest recommended length. The length of a universal joint is variable depending upon the length of the intermediate spool piece. CAESAR II User's Guide 289 Piping Input Expansion Joint Database Specifies the database to use in the modeler. The current expansion joint vendor provides multiple databases. You can change the default expansion joint vendor in Expansion Joints (page 67). Torsional Spring Rates Type a large value such as 1E10 if the torsional spring rate is unknown. This produces conservative results. These results are conservative with respect to loads and non-conservative with respect to displacements. It is very common to rate the bellows allowed torsion by the amount of rotation that it experiences. Large torsional stiffnesses result in small, seemingly satisfactory rotations. When results from a piping analysis are communicated back to the expansion joint manufacturer, it is important to report both the rotation and the stiffness used to produce that rotation. For more information, see Expansion Joints (page 1015). Expansion Joint Design Notes It was common practice in the expansion joint industry to design expansion joint bellows and hardware (restraints) for the system pressure, and pressure thrust only. Generally, no consideration was given to the system deadweight or thermal forces. This poor practice was tolerated before the wide-spread use of piping analysis software because: The deadweight and thermal forces are normally small compared to the pressure and pressure thrust. Designers laid out expansion joints so that the thermal forces were very low and therefore not significant. The allowable stresses used in hardware designs have a significant safety factor. The forces and moments generally were not known. Today, when an expansion joint is modeled, it is recommended that al information relating to the joint be submitted to the expansion joint manufacturer. This is especially true of the forces and moments resulting from the operating loads, such as deadweight, thermal forces, and operating deflections. Better evaluations of the loading conditions on the bellows and hardware simply help the manufacturer make sure that his design is suited for the intended installation and service. Modeler Results Click Build to insert the proposed model of the expansion joint assembly into the piping system model. The Bellows Catalog Data (at the bottom of the Expansion Joint Modeler dialog box) shows the bellows stiffness parameters and allowable movements from the vendor catalog. Note the allowable movements for later evaluation of the expansion joint. Expansion Joint Modeler Notes Expansion joints cannot be inserted on an element that is either already rigid or an expansion joint. Bends, however, can be at either end of the element where you are inserting the expansion. CAESAR II User's Guide 290 Piping Input You do not have to give a length on the element where you are inserting the expansion joint. The six types of expansion joint models supported currently by CAESAR II are: Untied single bellows Tied single bellows Hinged single bellows Gimbaled single bellows Untied universal bellows Tied universal bellows The four possible joint end types are: Welded-end Slip-on flange Weld neck flange Plate flange If the length of the element to receive the expansion joint model is given, then the expansion joint assembly should fit within this length. If it does not, a warning message displays. If a universal joint has been requested, the length of the receiving element should be at least long enough to accept the smallest possible universal length, as defined by the minimum spool piece size from the manufacturers' database. If the element to receive the universal expansion joint model is zero, you are prompted for the expansion joint length. If the element to receive the universal expansion joint model had an original length, then the maximum possible space available for the universal is reported and you are asked for the length. If the element to receive any expansion joint is longer than the expansion joint to be inserted, you are prompted for the end of the element where the joint should be inserted. Overall universal lengths should be limited to about 10 times the pipe diameter before the center spool piece weight begins to become a problem. If there is a bend at either the From or the To end of the element to receive the expansion joint, then you must define the length of the element. To find extra nodes needed for the expansion joint model, CAESAR II starts with the element From node and increments by one until enough nodes not used elsewhere in the model are encountered. It is these nodes that are reported in the Proposed-model dialog box. Angular stiffnesses reported are given in the current set of units. Only the translational stiffness label is found at the top of the bellows stiffness report. If you are unsure about the rotational stiffness units, they may be seen either in the help screens or in the UNITS report from the LIST option. You are prompted to adjust the stiffness for the expansion joint if the highest operating temperature is given and not equal to the expansion joint catalog design temperature. This reduces bellows stiffnesses greater than those published in the catalog. Bellows, tie-bar, and hinge/gimbal assembly weights are combined and distributed over the expansion joint rigid end pieces. The expansion joint modeler makes every attempt possible to generate nodes in the model that are unique. Inspect the nodes that are generated closely and make sure that you do not use them unintentionally in any future model building. CAESAR II User's Guide 291 Piping Input Review the generated CAESAR II models and be sure that everything is consistent with your intentions. Expansion Joint Styles The following six styles of expansion joints are built automatically by CAESAR II. With each type is a brief discussion of its use when associated with hot, pressurized equipment protection. Untied Specifies a single unrestrained expansion joint. This type of joint can absorb movement in all directions. It also subjects the system to pressure thrust which must be designed for, external to the expansion joint. This type of joint should almost never be used by the expansion joint novice needing to protect hot, pressurized equipment. The conditions below make using and analyzing an untied expansion joint difficult: Guide restrictions limiting displacements into the joint Regular maintenance problems because of support hardware away from the bellows Pressure thrust Tied Specifies a tied single expansion joint that is capable only of transverse (lateral) movement. Pressure thrust is restrained internally by the tie-bars. This is a good, dependable expansion joint to use for several reasons: You do not have to design for pressure thrust. Tie rods provide stability to the overall joint. This makes working with it in the field easier. There is a single displacement mode (lateral). You can compare this mode directly to the rated lateral movement in the catalog without the need for the relatively complicated geometric calculations in the Expansion Joint Rating. The disadvantages to the single tied expansion joint are: They are fairly stiff in practice. This joint often does not provide the needed flexibility to sufficiently reduce the loads on sensitive equipment. The tie-bar assembly does provide some nonlinear restraining effect on flexibility that is unaccounted for in the analysis. This may be appreciable when the bellows displacement becomes large, such as when it is most critical that it perform as predicted. Hinged Specifies a single hinged expansion joint. This type of joint can only angulate about one axis. Pressure thrust is retained internally by the hinge mechanism. Hinge joints are often used in pairs to absorb considerable displacement in a single plane while transmitting very little load to any attached equipment. The piping system must be designed to assure that displacement into the hinges is planar for all types of thermal and occasional loadings to be experienced by the system. Where pressure loads to be absorbed by the hinge mechanism are high, considerable friction forces can be generated that somewhat limits further flexing of the joint. This transmits larger loads than expected back into the piping system. CAESAR II User's Guide 292 Piping Input Gimbal Specifies a single gimbal expansion joint. This type of joint can angulate about two axes. Gimbaled joints restrain both pressure thrust and torsion by the gimbal mechanism. These joints are often used in pairs to absorb considerable displacement in several directions, while transmitting very little load to any attached equipment. U-UNIV Specifies an untied universal expansion joint. This type of unit is similar to a single unrestrained expansion joint. It can absorb movement in all directions and normally has a much higher capacity for transverse (lateral) deflection than a single bellows. An untied universal expansion joint subjects the system to pressure thrust loads which must be designed for external to the expansion joint. Even when pressure is negligible, these joints can often be difficult to use in practice unless proper guiding of the thermal displacement protects the joint against unwanted movement. T-UNIV Specifies a tied universal expansion joint. This is similar to a tied single joint, except that the tied universal has much higher transverse (lateral) movement capability. Pressure thrust loads are restrained internally by the tie-bars. These types of joints are a good option where vertical pipe runs close to the equipment are available. The tie-bars restrict movement to a single mode (lateral) and eliminate the worry about pressure thrust design. Longer lengths result in smaller lateral stiffnesses, but overall length is somewhat restricted by the weight of the center spool. A good rule of thumb is to restrict the overall length of the assembly to ten times the pipe diameter. Be careful not to put the assembly into compression, as the tie bar mechanisms are not designed to take this load and damage to the bellows can result. These six types of expansion joints are not all the types available, but they are the most common. If a joint is needed that is not covered by the above, select the style closest to that required. Edit the resulting input after the EJ Modeler is complete and processing returns to the Classic Piping Input dialog box. Available Expansion Joint End-Types The following expansion joint end-types are available in the CAESAR II modeler. Welded Indicates standard pipe beveled for welding. Slipon Indicates a slip-on flange. WN Indicates a weld neck flange. Plate Indicates a plate flange in accordance with the manufacturers catalog. CAESAR II User's Guide 293 Piping Input Slip-on, weld neck, and plate flanges may not be available in all diameters and pressure ratings, such as over 24-in. diameters. Consult the catalog for specific interface dimensions, codes, and materials. When you select a combination that is not available, you are warned that there are no database values for the geometry and line size. Bellows Application Notes The following considerations are important when selecting the number of convolutions for an application. Movement Capability The more convolutions selected, the greater the movement capacity of the bellows. It is a common practice to perform a quick hand calculation to estimate the required movement and then select the number of convolutions from the rated movements in the catalog. After an analysis is performed, the exact evaluation of the bellows performance can be made using the expansion joint rating module provided with CAESAR II. Spring Forces Specifies the spring forces. The more convolutions that you select, the lower the resulting bellows spring forces become. This is particularly critical when the expansion joint is located near rotating equipment. Available Space The more convolutions selected, the greater the required overall length. If working in a confined area, the number of convolutions may be restricted by the space. Pressure Rating The pressure rating should be equal to, or larger than the design pressure of the system. In many instances, larger pressures can be tolerated than the rated pressure shown. In many small diameter expansion joints, the same bellows is used in 50, 150, and 300 psi-rated joints. The CAESAR II modeler contains the true minimum pressure limits for all bellows in the database and checks the maximum pressure in the line (as specified) against the allowed pressure. This allows you to select a smaller joint with more flexibility for certain applications. Materials Bellows can be formed from most ductile materials that can be welded by the automatic T.I.G. butt welding process and yield a homogeneous ductile weld structure. Because the specific media content varies from system to system, and most media data specified prior to system operation is approximate with considerable fluctuation possible, it is not feasible to make specific recommendations concerning bellows materials. The following are the four most common bellows materials that are supported by CAESAR II: 304SS—A240 to 304 Stainless Steel 316SS—A240 to 316 Stainless Steel 600Inc—Inco 600 High Nickel 625Inc—Inco 625 High Nickel CAESAR II User's Guide 294 Piping Input Liners Internal liners smooth the flow through the expansion joint. The smooth flow reduces pressure drop and prevents flow-induced vibration of the bellows. Liners are usually recommended when the flow velocity exceeds 1.3 ft./sec. as a minimum and are recommended when the flow velocity exceeds about 25 ft./sec. Consult the manufacturers catalog for additional information. Heavy gage liners should be used in high velocity or turbulent flow systems. Also, heavy liners should be used when the media is abrasive. Covers External covers protect very thin bellows, (0.010 to 0.090 in.) from mechanical damage. Covers are also recommended when the line is insulated. Title Piping Input menu: Model > Title Input Tools toolbar: Title Shortcut key: CTRL+T Displays the title page of the current job. This is up to 60 lines of text that is stored with the problem, and may be used for detailing run histories, discussing assumptions, and so on. These lines may be printed with the output report through the input echo. Hanger Design Control Data Piping Input menu: Model > Hangar Design Control Data Input Tools toolbar: Hangar design criteria Shortcut key: CTRL+H Specifies global spring hanger design criteria for the model. Hanger Design Control Data Dialog Box The Hanger Design Control Data dialog box contains data that also displays for each hanger in your model. The software populates values you specify in this dialog box on the individual Hangers tab in the Piping Input auxiliary panel. However, you can override those values on a hanger-by-hanger basis. You can globally specify the following properties: No. of Hanger Design Operating Load Cases (page 296) Calculate Actual Cold Loads (page 296) Allow Short Range Springs (page 181) Allowable Load Variation (%) (page 180) Rigid Support Displacement Criteria (page 180) Maximum Allowed Travel Limit (page 181) Hanger Table (page 177) CAESAR II User's Guide 295 Piping Input Multiple Load Case Design Option (page 182) For examples of incorporating spring hanger designs into your models, see Hangers in the CAESAR II Application Guide. For more information on how CAESAR II selects hangers, see Hanger Sizing Algorithm (page 1017) Topics No. of Hanger Design Operating Load Cases ............................... 296 Calculate Actual Cold Loads ......................................................... 296 Allow Short Range Springs ............................................................ 296 Allowable Load Variation (%) ........................................................ 297 Rigid Support Displacement Criteria ............................................. 297 Maximum Allowed Travel Limit ...................................................... 298 No. of Hanger Design Operating Load Cases Specifies the number of thermal operating load cases to be considered when designing spring hangers, as defined in Operating Conditions (page 126). You can specify a maximum of nine operating load cases. You should not pick a value that exceeds the number of operating cases defined in Operating Conditions. For example, if you want to design some hangers based on operating load case 1 and other hangers based on operating load case 2, then define No. of Hanger Design Operating Load Cases as 2. If the value is more than one, then you must also select Multiple Load Case Design Option (page 182). Calculate Actual Cold Loads Indicates that CAESAR II makes one additional pass after the hanger design is completed and the hangers are installed. The pass determines the actual loads that should be used when the hangers are first installed and the load flanges adjusted in the field. This calculation tends to be important in the following situations: The stiffness of the piping system is small. The stiffness of the hanger selected is high. The hanger travel is large. This is usually more important in smaller diameter piping systems that are spring supported away from equipment nozzles. Actual cold loads should be calculated when springs in smaller diameter lines are to be adjusted in the cold position. Allow Short Range Springs Indicates that hanger design allows short range springs. CAESAR II gives you the option of excluding short range springs from consideration from the selection algorithms. Short range springs are considered specialty items in some instances and CAESAR II User's Guide 296 Piping Input are not used unless their shorter length is required for clearance reasons. Clear this check box in this case. If this option is not selected, CAESAR II selects a mid-range spring over a short-range spring. The software assumes that mid-range springs are more standard, readily available, and in general cheaper than their short-range counterparts. If the default should be that short-range springs are used wherever possible, then check the box on the Hanger Design Control Data dialog box. Allowable Load Variation (%) Specifies the limit on the allowed variation between the hot and cold hanger loads. Type the value as a percentage. For example, type twenty five percent as 25.0. If this value is not specified, the only limit on load variation is that inherent in the spring table. This is approximately 100% when the hot load is smaller than the cold load and 50% when the hot load is larger than the cold load. Hot loads are smaller than cold loads whenever the operating displacement in the Y direction is positive. The default value for the load variation is 25%. The Allowable Load Variation value is the percentage variation from the hot load: or as may be more familiar: For a cold load design, the denominator is Cold Load. Rigid Support Displacement Criteria Specifies the minimum amount of travel for hanger design. This is a cost saving feature that replaces unnecessary springs with rigid rods. Typical units (depending on your unit system): in mm cm The hanger design algorithm operates by first running a restrained weight case. The load to be supported by the hanger in the operating condition is determined from this case. After the hanger design load is known, the software runs an operating case with the hot hanger load installed. This analysis determines the travel at the hanger location. If this determined hanger travel is less than the Rigid Support Displacement Criteria, then a rigid Y-support is selected instead of a spring for the location. The software does not apply the criteria if you leave the Rigid Support Displacement Criteria box blank or zero. A typical value is 0.1 in. CAESAR II User's Guide 297 Piping Input You should insert a single directional restraint instead of a rigid rod in some cases. Rigid rods are double-acting restraints. In some cases, these can develop large hold down forces that do not really exist because the support has lifted off, or because the rigid rod has bowed slightly. When this condition develops, you should rerun the hanger design inserting single directional restraints where rigid rods were put in by CAESAR II. Do not replace hangers with rigid rods in very stiff parts of the piping system. These parts are usually associated with rotating equipment or vessel nozzles that need to be protected. Maximum Allowed Travel Limit Specifies the maximum amount of travel for hanger design. CAESAR II selects a constant effort support if the design operating travel exceeds this limit, even though a variable support from the manufacturer table would have been satisfactory in every other respect. Typical units (depending on your unit system): in mm cm You can design a constant effort hanger by specifying a very small number for the Maximum Allowed Travel Limit. A value of 0.001 typically forces CAESAR II to select a constant effort support for a location. Seismic Wizard Piping Input menu: Model > Seismic Wizard Wizards toolbar: Static Seismic Wizard Selects a seismic code and its associated data. The wizard computes the applicable g factor and fills in the appropriate data cells. X-component is set into Vector 1, Y-component is set into Vector 2, and Z-component is set into Vector 3; all other load components are set to zero. A warning displays if the current element has uniform loads defined. Because the wizard sets data in gravitational loading, you must verify other uniform load definitions for correctness. Seismic Design Code Specifies the design code and edition for the current job. You can select ASCE 7-05/IBC 2006, ASCE 7-10/IBC 2012, ASCE 7-16, CFE Sismo, KHK 2012, NBC 2005, or NBC 2010. ASCE Static Seismic Wizard (page 299) CFE Sismo Static Seismic Wizard (page 300) KHK Static Seismic Wizard (page 302) NBC Static Seismic Wizard (page 310) CAESAR II User's Guide 298 Piping Input ASCE Static Seismic Wizard Computes the static g-factor based on the ASCE 7 (or IBC) methodology. Select your Seismic Design Code edition. CAESAR II displays the calculated gravity factor on the Uniform Loads tab. Importance Factor I (ASCE) Specifies the component importance factor from ASCE #7 Section 11.5.1. Type 1.5 for lifesafety components, components containing hazardous material, or components that are required for continuous operation. Type 1.0 for all others. Response Factor R (ASCE) Specifies the component response modification factor, from ASCE #7 Table 13.6-1. In accordance with ASME B31, the software provides 3.5 as the default value for piping with joints made by welding or brazing. Type a value range as low as 3.0 for other joints and for less ductile materials. Max. Mapped Res. Acc. Ss (ASCE) Specifies the maximum mapped MCE spectral response acceleration at short periods according to Section 11.4.1, Chapter 22 – Seismic Ground Motion and Long-period Transition Maps – provide values for Ss. Site Class (ASCE) Specifies the site class code. Based on the soil properties, the site is classified as Site Class A, B, C, D, E, or F according to Chapter 20, Site Classification Procedure for Seismic Design. If you do not know the soil properties in enough detail to determine the site class, use Site Class D. Component Elevation Ratio z/h (ASCE) Specifies the ratio of height in structure at the point of attachment over the average height of the supporting structure. Component Amplification Factor ap (ASCE) Specifies the component amplification factor from Table 13.6-1. Type 2.5 for distribution system, such as piping. This term reflects the relationship of the piping response to the structure response. Long-Period Transition Period TL Specifies the time period for a longer-period structure when generating an ASCE 7 Spectrum Type in Dynamic Analysis. TL is determined from maps provided by ASCE, similar to zone maps, for all 50 states. ASCE 7-2005 and ASCE 7-2010 reference the maps in section 11.4.5. ASCE Example For further information on the Seismic Wizard see the example below and ASCE 7 Wind and Seismic Load Combinations (page 1036). Importance Factor IP = 1 CAESAR II User's Guide 299 Piping Input Component Response Modification Factor RP = 3.5, from Table 13.6-1, "Piping in accordance with ASME B31," Mapped MCE Spectral Response Acceleration Ss = 1.552, Mapped MCE Spectral Response Acceleration at short periods according to Section 11.4.1. Site Coefficient (Fa) = 1.0 for Site Class D, according to Table 11.4-1. Maximum Considered Earthquake MCE SMS - The MCE is adjusted for site class effects as defined in Section 11.4.3, SMS = Fa SS = 1.552 SDS - Design elastic response acceleration at short period (0.2 sec), from Section 11.4.4. SDS= 2/3 SMS = 2/3 * 1.552 = 1.0347 The appropriate seismic acceleration is aH = [ (0.4aPSDS) / ( RP / IP )] ( 1 + 2z/h) = [(0.4 x 2.5 x 1.0347)/(3.5/1.0)](1 + 2 * 0.5) = 0.59126 Check limits on aH: aH <= 1.6 * SDS* IP = 1.6 * 1.0347 * 1.0 = 1.65552 aH >= 0.3 * SDS * IP = 0.3 * 1.0347 * 1.0 = 0.31041 aH = 0.31041 aH = 0.2 SDS= 0.2 * 1.0347 = 0.20694, Section 13.1.7 states, "The earthquake loads determined in accordance with Section 13.3.1 shall be multiplied by a factor of 0.7." aH = 0.7 * 0.31041 = 0.2173 av = 0.7 * 0.20694 = 0.1149 CAESAR II displays the calculated gravity factor on the Uniform Loads tab. CFE Sismo Static Seismic Wizard Computes the static g-factor based on the Manual De Diseno por Sismo (Seismic Design Manual) 1993 methodology. CAESAR II displays the calculated gravity factor on the Uniform Loads tab. Seismic Zone (CFE) Specifies the seismic zone. Zone D is the zone of highest seismic activity. Zone A is the least active. For more information, review the Manual De Diseno por Sismo (Seismic Design Manual). A map with different regions displays on page 1.3.29. CAESAR II User's Guide 300 Piping Input Structure Group (CFE) Specifies the structural group as defined in the following table: Group A High Degree of Safety Group B Intermediate Degree of Safety Group C Low Degree of Safety Soil Type (CFE) Specifies the soil type as defined in the following table: I Hard Soil Ground deposits formed exclusively by layers with propagation velocity bo = 700 m/s or modulus of rigidity >= 85000 t/m2 II Med. Soil Ground deposits with fundamental period of vibration and effective velocity of propagation which meets the condition: c5 5c cc III Soft Soil Ground deposits with fundamental period of effective vibration of propagation which meets the conditions: c5 5c cc First Mode Period (CFE) Specifies the period of first natural mode of the piping system in seconds. Increase Factor (CFE) Specifies the increase factor. The Mexican Earthquake Code considers an SRSS type effect on the structure. This value scales up the earthquake loads in a linear (Scalar) fashion. This value is traditionally 1.118 and should always be greater or equal to 1.0. CFE Sismo Example For further information on CFE Sismo, see the example below. For seismic zone D and soil type I, the following parameters are found in Table 3.1. a0 = 0.50 C = 0.50 Ta (s) = 0.0 Tb (s) = 0.0 r=½ If T> Tb , then a = c ( Ta / Tb)r = 0.50 * (0.6 / 1.15) ^ 0.5 = 0.3612 For a structure group of A – High Safety, the acceleration is multiplied by 1.5 CAESAR II User's Guide 301 Piping Input a = 0.3612 * 1.5 = 0.5417 CAESAR II displays the calculated gravity factor on the Uniform Loads tab. KHK Static Seismic Wizard Computes the static g-factor based on the High Pressure Gas Safety Institute of Japan (KHK) methodology. CAESAR II displays the calculated gravity factor on the Uniform Loads tab. Seismic Level (KHK) Specifies the earthquake level factor. Select 1 for a level 1 earthquake or 2 for a level 2 earthquake. CAESAR II User's Guide 302 Piping Input Seismic Zone (KHK) Specifies the seismic zone, as defined in the following graphic. Select SA, A, B, or C. Source: Seismic Design Standard for the High Pressure Gas Facilities, MITI Notice No. 515 dated Oct. 26, 1981. METI Amended Notice No. 250 dated Nov 29, 2013. High Pressure Gas Safety Institute of Japan (KHK), Seismic Design Guideline for the High Pressure Gas Facilities to the 2012 edition, newest revision Sep 25, 2015. The zone determines the zoning factor (β2.). Zone Level 1 Earthquake β2 Level 2 Earthquake β2 SA (special A) 1.0 1.0 A 0.8 0.8 CAESAR II User's Guide 303 Piping Input Zone Level 1 Earthquake β2 Level 2 Earthquake β2 B 0.60 0.7 C 0.4 0.7 Soil Profile (KHK) Specifies the type of soil. Select 1, 2, 3, or 4. The soil type determines the soil factor (β3.). Soil Profile Value Type of Soil Soil Factor β3 1 Before tertiary deposit ground 1.4 2 Diluvial deposit ground 2.0 3 All types other than 1, 2, and 4 2.0 4 The thickness of soil fill or alluvial deposit is 25m or more 2.0 Importance Class (KHK) Specifies the importance class as designated by the type of gas, storage capacity (W), and distance of the transmission pipe layout (X). Select Ia, I, II, or III. The importance class determines the importance factor (β 1.). Importance Class Importance Factor β1 Ia 1.00 I 0.80 II 0.65 III 0.5 Source: Seismic Design Standard for the High Pressure Gas Facilities, MITI Notice No. 515 dated Oct. 26, 1981. METI Amended Notice No. 250 dated Nov 29, 2013. High Pressure Gas Safety Institute of Japan (KHK), Seismic Design Guideline for the High Pressure Gas Facilities to the 2012 edition, newest revision Sep 25, 2015. When β1x β1 is less than 0.33, the value of β1 shall be 0.33. CAESAR II User's Guide 304 Piping Input Damping Factor (KHK) Specifies the damping factor used to determine the modification (or response compensation) factor. Source: Seismic Design Standard for the High Pressure Gas Facilities, MITI Notice No. 515 dated Oct. 26, 1981. METI Amended Notice No. 250 dated Nov 29, 2013. High Pressure Gas Safety Institute of Japan (KHK), Seismic Design Guideline for the High Pressure Gas Facilities to the 2012 edition, newest revision Sep 25, 2015. Natural Period (KHK) Specifies the natural period of the seismic structure in seconds. Vertical Response Magnification Factor (KHK) Specifies the vertical response magnification factor (β6), typically 1.5 for a skirt-supported tower and 2.0 for other structures. Horizontal Response Magnification Factor (KHK) Specifies the horizontal response magnification factor (β 5), the product of the standard response magnification factor and the response compensation factor. The standard response magnification factor is defined in the following graphics. CAESAR II User's Guide 305 Piping Input For SA and A seismic zones: Source: Seismic Design Standard for the High Pressure Gas Facilities, MITI Notice No. 515 dated Oct. 26, 1981. METI Amended Notice No. 250 dated Nov 29, 2013. High Pressure Gas Safety Institute of Japan (KHK), Seismic Design Guideline for the High Pressure Gas Facilities to the 2012 edition, newest revision Sep 25, 2015. CAESAR II User's Guide 306 Piping Input For B and C seismic zones: Source: Seismic Design Standard for the High Pressure Gas Facilities, MITI Notice No. 515 dated Oct. 26, 1981. METI Amended Notice No. 250 dated Nov 29, 2013. High Pressure Gas Safety Institute of Japan (KHK), Seismic Design Guideline for the High Pressure Gas Facilities to the 2012 edition, newest revision Sep 25, 2015. CAESAR II User's Guide 307 Piping Input For Seismic Level 2: Source: Seismic Design Standard for the High Pressure Gas Facilities, MITI Notice No. 515 dated Oct. 26, 1981. METI Amended Notice No. 250 dated Nov 29, 2013. High Pressure Gas Safety Institute of Japan (KHK), Seismic Design Guideline for the High Pressure Gas Facilities to the 2012 edition, newest revision Sep 25, 2015. When a plastic response is expected for a strong earthquake, the natural period of the structure may move to a longer period. As a result, the response in a shorter period takes the maximum (peak) value for each response spectrum. Height of Supporting Structure (KHK) The height of the supporting frame (Ht). Height at Support Point (KHK) Height at the supporting point of the pipe-supporting structure. This value is optional if you define the seismic coefficient distribution factor (μ). Seismic Coefficient Distribution Factor (mu) (KHK) Specifies the seismic coefficient distribution factor (μ). The minimum value is 1.0. KHK Example The seismic wizard computes the g-factors for the three global directions and defines the uniform load vector on the selected element. The wizard uses the specified height of the associated support elevation of the element to compute the seismic coefficient distribution factor (µ). The computed uniform load vector is applied (that is, carried forward) to all subsequent CAESAR II User's Guide 308 Piping Input elements until changed. If the support elevation changes or if the support is a vessel, you may need to use the wizard multiple times. KHK Input Data Seismic Level = 2 Seismic Zone = SA Soil Profile = 1 Importance Class = Ia Damping Factor = 0.030000 Natural Period = 0.200000 Vertical Response Magnification Factor (β6) = 2.000000 Horizontal Response Magnification Factor (β8) = 2.000000 Height of Supporting Structure (Ht) = 10.000000 Height at Support Point (H) = 10.000000 Seismic Coefficient Distribution Factor (µ) = 1.200000 Elevation unit label = meters KHK Output Earthquake Level Factor = 2.000000 Seismic Importance Factor(β1) = 1.000000 Seismic Zoning Factor (β2) = 1.000000 β1 * β2 = 1.000000 Seismic Soil Factor (β3) = 1.400000 Vertical Response Magnification Factor (β9) = 2.000000 Horizontal Seismic Coefficient (Kh) = 0.420000 Vertical Seismic Coefficient (Kv) = 0.210000 Standard Response Magnification Factor = 3.000000 (Damping) Compensation Modification Factor = 1.180000 Horizontal Response Magnification Factor (β5) = 3.540000 Design Modified Horizontal Seismic Coeff (Kmh) = 1.486800 Design Modified Vertical Seismic Coeff (Kmv) = 0.420000 Seismic Coefficient Distribution Factor (µ) = 1.200000 Design Modified Horizontal g-factor = 3.568320 Design Modified Vertical g-factor = 0.840000 CAESAR II User's Guide 309 Piping Input NBC Static Seismic Wizard Computes the static g-factor based on the NBC 2005 methodology. CAESAR II displays the calculated gravity factor on the Uniform Loads tab. Importance Factor IE (NBC) Specifies the importance factor as defined in Article 4.1.8.5 as defined in the following table: Importance Category Importance Factor (IE) Low 0.8 Normal 1.0 High 1.3 Post-disaster 1.5 Site Class (NBC) Specifies the site classification for the seismic site response from Table 4.1.8.4.A. Sa(0.2) (NBC) Specifies the spectral response acceleration value at 0.2 seconds as defined in Paragraph 4.1.8.4.(1). Component Elevation Ratio [hx/hn] (NBC) Specifies the component elevation ratio. The values hx and hn are the height above the base to level n or x respectively. The base of the structure is the level at which horizontal earthquake motions are imparted to the structure. Component Amplification Factor [Rp] (NBC) Specifies the force amplification factor from Table 4.1.8.17. Element or Component Factor [Cp] (NBC) Specifies the component factor from Table 4.1.8.17. Component Force Amp. Factor [Ar] (NBC) Specifies the component response modification factor from Table 4.1.8.17. CAESAR II User's Guide 310 Piping Input NBC Example For further information on the use of the Static Seismic Wizard see the example below. Importance Factor IE = 1.0 for a "Normal" category by Table 4.1.8.5. The Site Class is "C" for "Very dense soil and soft rock" by Table 1.1.8.4.A: Sa (0.2) = 0.55, spectral response acceleration value at 0.2 s, as defined in Sentence 4.1.8.4.(1). According to Table 4.1.8.4.B.,Fa = 1.0: Sp = Cp Ar Ax / Rp = 1 * 1 * (1 + 2 * 0.5) / 3 = 0.6667 Cp = 1, Ar = 1 and Rp = 3 according to Table 4.1.8.17. The maximum value of Sp is 4.0 and minimum value of Sp is 0.7, therefore: Sp = 0.7 aH= 0.3 * Fa Sa (0.2)IE Sp = 0.3 * 1.0 * 0.55 * 1.0 * 0.7 = 0.1155 CAESAR II displays the calculated gravity factor on the Uniform Loads tab. Optimization Wizard Piping Input menu: Model > Optimization Wizard Wizards toolbar: Optimization Wizard Assists with expansion loop design. This wizard allows you to specify the element into which the loop should be incorporated, the loop type, the item to be optimized - nodal stress or restraint load, and the target value to which the item should be optimized. The optimization routines run the analysis several times to arrive at an acceptable loop size such that the code stress or restraint load on the target element is at the specified limit. Besides offering the opportunity to specify various loop configurations and a selection of height to width ratios, the wizard also provides an option to allow CAESAR II to select the most economical (based on length of pipe and number of bends) of those possible. The Optimization Wizard automatically chooses the most economical loop solution based on your target input. If there is an issue with the target input or loop sizing, the wizard prompts you and attempts to insert the most ideal loop possible. However, you can always revise your target input or loop sizing and re-run the wizard. CAESAR II User's Guide 311 Piping Input To use the optimization wizard, the job must be run at least once so that there is an issue, such as an overstress, to resolve. These results must be current. The process is illustrated by the example LOOP-WIZARD.C2, as displayed below. Reviewing the results of the LOOP-WIZARD job shows that it is suffering an expansion overstress of 46,741 psi. The allowable value at node 20 is 41,288 psi. This is due to the expansion of the long run 60-140. A loop should be installed somewhere along that run. The questions are where, and how big should it be? CAESAR II User's Guide 312 Piping Input Before you start the Loop Optimizer, examine the area of the plant surrounding the piping system. To do this, import the CADWorx (or AutoCAD) plant model, using the CADWorx Model command. In this case, import the ...\EXAMPLES\LOOP-WIZARD-PLANT\OVERALL.DWG model. This model shows that there is a convenient area to place a loop beside element 60-70. CAESAR II User's Guide 313 Piping Input Select element 60-70 and then click Model > Optimization Wizard Optimization Wizard. The Loop Design Wizard dialog box displays. start the Loop Using the Loop Optimization Wizard: 1. Loop 60-70 is already indicated as the element upon which the loop is installed. You can change this value by selecting a different value from the list, or by selecting other elements in the model. 2. Click Stress as the optimization type. Optionally, you can optimize restraint load components as well. 3. Select EXP from the Load Case list. This fills in the element list showing stresses on the left side of the dialog box. 4. Type 36,000 in the Stress box to define a target maximum stress. This value refines the element list, so that it displays only those elements with stress levels higher than the target. 5. Select the Max Stress box to limit the maximum stress in the system to the target value. 6. Select the Loop Type from the available icons. For this example, select the first loop type. 7. Select <none> from the Height to Width Ratio list to allow the loop height to vary to any size while keeping the width constant. In this case, the terminal run of pipe is set to one bend radius with the loop width fixed to the remaining length of element 60-70. CAESAR II User's Guide 314 Piping Input At this point, there are two alternatives to indicating where the loop should be placed. 8. Click Draw Cube to generate a transparent cube anchored on the selected element. You can adjust the size and location of this cube by using the mouse. Use the corner points (Pt1 or Pt2) to adjust the major direction of the loop and the available space. Use the triangle to adjust the minor axis of the loop and the available space. Drag the cube over the decking adjacent to element 60-70 to build a cube with a Major dimension of 17ft 11 inches in the –X direction. CAESAR II User's Guide 315 Piping Input 9. After the dialog box is complete, Click Design to start the optimization procedure. The progress of the design scheme displays. After the loop is designed, you are informed of how much pipe and how many bends were required to create the loop. 10. Click Undo to restart the Loop Wizard using different loop types. You can use this information to find the most economical implementation. CAESAR II User's Guide 316 Piping Input When the optimizer finishes, the new expansion loop is inserted into the selected element. 11. Run a final analysis to verify all results. There are instances where the optimizer reports an error. Examples of such situations are: (a) requesting a loop insertion in an element that is not long enough, or (b) setting an impossible target maximum. Selecting the special loop type enables CAESAR II to select the best loop to reach the indicated target. This loop type is indicated on the dialog box by a lightning bolt. The best characteristic of each loop is based on the relative cost of bends to straight pipe. When you select the lightning bolt loop type, the Bend Cost Factor box activates. The default value of 100 indicates that a bend costs 100 times as much as the equivalent length of straight pipe. Adjust this value as necessary. CAESAR II User's Guide 317 Piping Input Loop Optimization Wizard Overview The Loop Optimization Wizard automates the sizing of expansion loops in a piping system. Optimization Type Specifies the type of output value to optimize or reduce. You can use the Loop Design Wizard to improve Stress levels or Restraint load components for any piping loop in a model. Load Case (for Design) Specifies the load case for which to reduce an output value. Adding a loop may well solve a problem in a displacement-driven load case (Operating or Expansion) but not in a force-driven load case (Sustained or Occasional). After you select the Load Case value, the software displays Stress or Restraint Load output values for review and selection. Target Stress Specifies the target level to which you would like to reduce the output value. Typing a stress value (or a Load, in conjunction with a Load Component type) acts as a filter, showing only elements which have stress values exceeding that level. This target value also becomes the stress or load for which the selected target (Maximum System Stress, Restraint Load Component, or Node) is optimized. Design is not activated until you designate both a Target and Optimization Type. Max. Stress Optimizes the maximum stress level in the system (as opposed to a stress level at a single node) to the value in the Target Data box. Design is not activated until you designate both a Target and Optimization Type. At Node Specifies either the node at which the stress level is to be optimized (and the element upon which that node is located) or the node at which a restraint load component is to be optimized (along with the Load Component Type). Double-click one of the entries in the Element/Node/Stress list or a Load Component in the Restraint Load to automatically fill in these entries. Design is not activated until you designate both a Target and Optimization Type. On Element For Stress Optimization: Specifies the element on which the node for which the stress level is to be optimized is located. Double-click one of the entries in the Element/Node/Stress list to automatically fill in this entry. Design is not activated until you designate both a Target and Optimization Type. For Restraint Load Optimization: Specifies the restraint load component which is to be optimized. Double-click one of the Load Component entries in the Restraint Load list to automatically fill in this entry. CAESAR II User's Guide 318 Piping Input Design is not activated until you designate both a Target and Optimization Type. Element/Node/Stress/Restraint Load Component Displays the items which you can double-click to automatically fill in the entries designating the item (either nodal stress or restraint load component) for which the results should be optimized. Create Loop on Element Specifies the element which is replaced by the loop. You can select the element from the list or from the model. The Loop Optimization Wizard can only be used to substitute loops in place of single elements. Loop Type Specifies the general configuration of the loop. Type #1 Places the loop at the From end of the original element in the plane of the Major Direction. Type #2 Places a 2-D (both dimensions the same size) loop at the From end of the original element, first in the plane of the Major Direction and then in the plane of the Minor Direction. Type #3 Places the loop in the middle of the original element in the plane of the Major Direction. Type #4 Places 2-D (both dimensions the same size) loop in the middle of the original element, first in the plane of the Major Direction and then in the plane of the Minor Direction. Type #5 Places the loop at the To end of the original element, in the plane of the Major Direction. Type #6 Places 2-D (both dimensions the same size) loop at the To end of the original element, first in the plane of the Major Direction and then in the plane of the Minor Direction. Type # 7 Builds a loop of the same size as the original element. CAESAR II User's Guide 319 Piping Input Type # 8 Builds a 2-D (both dimensions the same size) loop of the same size as the original element, first in the Major Direction and then in the Minor Direction. Type #9 Causes CAESAR II to try all eight loop types and find the most economically efficient solution based on total pipe length and number of bends. Bend Cost Factor Specifies the relative cost of a bend relative to straight pipe. This value is used when CAESAR II is asked to select the most economic loop design. For example, if a bend (including hardware, fabrication, and other costs) costs 100 times as much as the same length of straight pipe, then the appropriate value would be 100.0. Width to Height Ratio Specifies the loop height to width ratio that should be maintained when building the loop. Available options are 2.0, 1.0, 0.5, and none. Select none if the segments of the selected loop configurations still coincide with the original element run. For example, segment #4 of Loop Type #1, segment #6 of Loop Type #2, segments #1 and #5 of Loop Type #3, segments #1 and #7 of Loop Type #4, or segment #1 of Loop Types #5 and #6 have a length equal to exactly the length of a long radius bend. This entry does not apply when you select Loop Types #7 or #8. In this case, the height to width ratio is not used. The height varies as necessary and the width is held constant to the length necessary to make up the original element length. This last option is often preferable in areas where there is limited room for wide loops. Draw Cube Graphically creates the anticipated area where the loop is installed. This cube may then be resized or moved to reflect the preferred area for the loop. The Loop Optimization Wizard tries to design a loop that fits in the allocated space. Major Direction Specifies the direction and distance of the primary direction of the loop. Minor Direction Specifies direction and distance of the secondary direction of a 2-D loop. Major Direction Available Space Specifies the maximum available space for the loop in the major direction. Minor Direction Available Space Specifies the maximum available space for the loop in the minor direction. CAESAR II User's Guide 320 Piping Input Design (Button) Begins the loop optimization process. If an appropriate loop cannot be designed, you must change some of the parameters and try again. Line Numbers Piping Input menu: Model > Line Numbers Organization Tools toolbar: Line Numbers Displays the Line Numbers dialog box. Line Numbers Dialog Box Controls options of the line number or name for a pipeline/pipe run containing one or more pipe elements. You can set options for line numbers on the Classic Piping Input and the Static Output Processor. Create (Create from Selection) Creates a pipe run from the selected elements. You can select elements from the 3D model or the Line Numbers dialog box. The line number is given the default name Line Number <x>, where <x> is a sequential number. This option is only available in Classic Piping Input. Remove (Remove Line Number) Deletes the selected pipe run line numbers. Elements in the pipeline move to the next line number up in the sequence. This option is only available in Classic Piping Input. You can also right-click select Remove Line Number. Reset (Reset Settings) Returns settings for all line numbers and their elements to their default values. Use the drop down to select Reset Visibility, Reset Color, or Reset All. You can also right-click on a line and select Reset Visibility, Reset Color, or Reset All to only reset the selected line number. Line Number Views Line number and element rows display in a tree view. Elements are named by their beginning and ending node numbers. You can create a view using the following methods: Select a row to change the visibility to 100%. Clear a row to change the visibility to 0%. When you select or clear a line number, the software also selects or clears all of line number's elements. You can then select or clear individual elements. Select or clear Main to change the selection of all line numbers and elements. You can then select or clear individual line numbers and elements. Press SHIFT + click to select multiple line numbers or multiple elements. CAESAR II User's Guide 321 Piping Input Previous (Previous View) Saves the current view and returns to the previous view. If no view is saved, all rows are selected. This option is not available in the Static Output Processor. Invert (Invert Selection) Reverses the line number selection to clear the selection of previously-selected rows and to select the rows not previously selected. This option is not available in the Static Output Processor. <type here to search> Limits the elements that display in the Line Numbers dialog box to pipe run line numbers or elements that match the text in this field. Clear this field to display all line numbers and elements in the tree view. You can search for a name or a node number. Show/Hide Turns the display of line numbers and elements on or off. Clear a line number to reduce visibility to 0% for the line number and its elements. Clear an element to reduce visibility to 0% for only that element. If node numbers are turned on, node numbers do not display when the element opacity is 0%. For more information on displaying node numbers, see Node Numbers (page 400). Visibility Specifies the opacity of line numbers and elements. 100% indicates that the element is opaque. 0% indicates that the element is invisible. Specify the value of a line number to change opacity for the line number and its elements. Specify the value of an element to change opacity for only that element. If node numbers are turned on, the node number opacity matches the element opacity. For more information on displaying node numbers, see Node Numbers (page 400). CAESAR II User's Guide 322 Piping Input Color Displays the Color dialog box from which you can specify a color for a line number and its elements. Name Displays the name of line number and elements. Click on a line number to change its name. See Also Line Number (page 261) Environment Menu Performs actions associated with miscellaneous items. Intersection SIF Scratchpad Piping Input menu: Environment > Review SIFs at Intersection Nodes Input Tools toolbar: Intersection SIF Scratchpad Displays the Node Selection dialog box, and then the Review Intersection SIF's dialog box. You can calculate stress intensification factors (SIFs) for intersection configurations under different codes. Node Selection Dialog Box Controls options for selecting the node. Enter intersection Node Number to be reviewed Specifies the node number where you want to evaluate the stress intensification factors. OK Displays the Review Intersection SIF's dialog box. Review Intersection SIFs Dialog Box Controls options for reviewing intersection SIFs. The boxes that display in this dialog box depend upon the piping code you select for the job. Node Specifies the node number where the stress intensification exists. CAESAR II displays the To node of the current element by default. You can type any node in the system, but it is most often at a pipe intersection or joint. If the node is at an intersection, CAESAR II calculates SIFs for all pipes going to the intersection if the intersection Type is specified. You only need to type the intersection type once. CAESAR II finds all other pipes framing into the intersection and applies the appropriate SIFs. If the node is at a two-pipe joint, such as a butt weld, CAESAR II calculates SIFs for the two pipes going to the joint node if the joint Type is specified. You only need to specify the joint type once. CAESAR II finds the other pipe completing the joint and applies the appropriate SIFs. CAESAR II User's Guide 323 Piping Input If the node is not at an intersection or a joint then, leave the Type box blank and type user defined SIFs in the SIF(i) and SIF(o) boxes. Entries in the SIF(i) and SIF(o) boxes only apply to the element on which they are defined. User defined stress intensification factors must be greater than or equal to one. CAESAR II calculates and displays code-defined SIFs in the Intersection SIF scratchpad. Access this scratchpad from the Classic Piping Input dialog box by clicking Environment > Review SIFs at Intersection Nodes or Intersection SIF scratchpad on the Input Tools toolbar. You can modify parameters used in the scratchpad so that you can observe the effects of different geometries and thicknesses. Most changes made in the scratchpad can be automatically transferred back into the model. If the node is on any part of the bend curvature then the following applies: You cannot override code calculated SIFs for bends by default. A configuration option exists to override this default. For more information, see Allow User's SIF at Bend (page 102). If you set Allow User's SIF at Bend to True, then you can specify SIFs for bend To nodes. The SIFs specified in this way apply for the entire bend curvature. CAESAR II applies user-defined SIFs to straight pipe going to points on a bend curvature regardless of any parameter in the setup file. This option is commonly used to intensify injector tie-ins at bends, or dummy legs, or other bend attachment-type of supports. Type Specifies the type of tee or joint. Non-FRP piping codes Select one of six types of tees and ten types of joints. These elements correspond to 1 to 6 and 7 to 16 in the table Input Items Optionally Affecting SIF Calculations (Except for ISO 14692)* (page 142). BS 7159 and UKOOA Select Moulded or Fabricated. A moulded tee corresponds to either the Welding (3) or Extruded (6) welding tee Type. A fabricated tee corresponds to a tee Type of Reinforced (1). IGE/TD/12 Select one of 11 types of tees and joints. For specialized diagrams of tee type with this code, see IGE\TD\12 Reference (page 159). ISO 14692 2005 Select one of three types of tee and joints: Tee (1), Qualified Tee (3), and Joint (2). Select 1 - Tee for the software to use the method specified in the ISO 14692 code for non-qualified tees. Select 2 - Joint for CAESAR II to use the calculations specified in the code for joints and fittings. Select 3 - Qualified Tee for the software to use the code-specified calculation for qualified service stress for tees (including the pressure stress multiplier, m pst). ISO 14692 2017 Select 1 - Tee for a SIF of 1.5 or 2 - Other for a SIF of 1.0. ASME NC and ND piping codes These codes do not include equations for SIFs with a tee Type of Sweepolet (4), Weldolet (5), or Extruded (6). When you specify one of these tee types, CAESAR II uses B31.1 equations. CAESAR II User's Guide 324 Piping Input You must define a tee as the appropriate tee in Type for the proper application of in-plane and out-of-plane SIFs along the tee's local axis. Otherwise, the software assumes the tee is a pipe and apples SIFs along the pipe's local axis. Pad Thk Specifies the thickness of the reinforcing pad for reinforced fabricated or full encirclement tees (intersection type #1 and #17, respectively). The pad thickness is only valid for these intersection types. If the thickness of a type #1 or type #17 intersection is left blank or the value entered is zero, the software uses the SIFs for an unreinforced fabricated tee. In most piping codes, the beneficial effect of the pad thickness is limited to 1.5 times the nominal thickness of the header. This factor does not apply in BS 806 or Z184 and is 2.5 in the Swedish piping code. Ftg Ro Specifies the fitting outside radius for branch connections. This option is used for reduced branch connections in the ASME and B31.1 piping codes, Bonney Forge Insert Weldolets, and for WRC 329 intersection SIF calculations. Configuration options exist to invoke the WRC 329 calculations and to limit the application of the reduced branch connection rules to unreinforced fabricated tees, sweepolets, weldolets, and extruded welding tees. If omitted, Ftg Ro defaults to the outside radius of the branch pipe. Te/Tb Specifies Te or Tb based on component type. Typical units (depending on your unit system): in mm cm Fabricated Tee with Pad Specifies the Te value. For more information on Te, see IGE\TD\12 Reference (page 159). Forged Tee to BS 1640 Specifies the Tb value. For more information on Tb, see IGE\TD\12 Reference (page 159). Weldolet Specifies the Tb value. For more information on Tb, see IGE\TD\12 Reference (page 159). Drawn/Extruded Tee Specifies the Tb value. For more information on Tb, see IGE\TD\12 Reference (page 159). Full Encirclement Tee Specifies the Te value. For more information on Te, see IGE\TD\12 Reference (page 159). Long Weldneck Flange Specifies the Tb value. For more information on Tb, see IGE\TD\12 Reference (page 159). Weldoflange Specifies the Tb value. For more information on Tb, see IGE\TD\12 Reference (page 159). CAESAR II User's Guide 325 Piping Input Crotch R Specifies the crotch radius of the formed lip on an extruded welding tee, intersection type 6. This is also the intersection weld crotch radius for WRC329 calculations. Specifying this value can result in a 50% reduction in the stress intensification at the WRC 329 intersection. If you attempt to reduce the stress riser at a fabricated intersection by guaranteeing that there is a smooth transition radius from the header to the branch pipe, then you may reduce the resulting stress intensification by a factor of 2.0. Weld ID Specifies the weld identifier value. Choose from the following options: 0 or BLANK - As Welded 1 - Finished/Ground Flush This box is only applicable for: IGE/TD/12 Bonney Forge Sweepolets Bonney Forge Insert Weldolets Butt Welds in the Swedish Piping Codes or the IGE/TD/12 code If you specify a value of 1 - Finished/Ground Flush, then the software considers the weld to be ground flush on the inside and out and it calculates the SIF as 1.0. For more information on how input parameters are used to compute SIFs for girth butt welds, see WELD (D) (page 148). Weld(d) Specifies the average circumferential weld mismatch measured at the inside diameter of the pipe. This value is used for butt welds and tapered transitions. This is the average; not the maximum mismatch. You must verify that any maximum mismatch requirements are satisfied for your code. Fillet Specifies the fillet leg length. This option is used only in conjunction with a socket weld component. This value is the length of the shorter leg for an unequal leg fillet weld. If a fillet leg is given, both socket weld types result in the same SIF. See appendix D of the B31 piping codes for further clarification. Header OD Specifies the actual outside diameter of the header matching pipe. Header Thk Specifies the actual wall thickness of the header matching pipe. Branch OD Specifies the actual outside diameter of the matching pipe. Branch Thk Specifies the actual wall thickness of the matching pipe. CAESAR II User's Guide 326 Piping Input Header SIF(i) Displays the SIF in-plane for the header. Header SIF(o) Displays the SIF out-of-plane for the header. Branch SIF(i) Displays the SIF in-plane for the branch. Branch SIF(o) Displays the SIF out-of-plane for the branch. Flexibility Characteristic Displays the flexibility characteristic. For more information on how wall thickness is used in the flexibility characteristic (h) equation, see Wall Thickness of Bend (page 866). Branch Section Modulus Displays the branch section modulus. Recalculate Displays the SIFs after you enter a different set of data. If you change the input data, CAESAR II allows you to transfer the data back to a CAESAR II model. Other Code-Specific Inputs The following inputs appear only when you select certain piping codes. Do/r3 Specifies the Do or r3 values for each component type Typical units (depending on your unit system): in mm cm Forged Tee to BS 1640 Specifies the Do value. For more information on Do, see IGE\TD\12 Reference (page 159). Weldolet Specifies the r3 value. For more information on r3, see IGE\TD\12 Reference (page 159). Drawn/Extruded Tee Specifies the Do value. For more information on Do, see IGE\TD\12 Reference (page 159). Weldoflange Specifies the r3 value. For more information on r3, see IGE\TD\12 Reference (page 159). T/Th/Tb Specifies the following terms for each component type: CAESAR II User's Guide 327 Piping Input Forged Tee to BS 1640 Typical units (depending on your unit system): in mm cm Specifies the T value. For more information on T, see IGE\TD\12 Reference (page 159). Weldolet Specifies the theta () value in degrees. For more information on theta, see IGE\TD\12 Reference (page 159). Drawn/Extruded Tee Typical units (depending on your unit system): in mm cm Specifies the T value. For more information on T, see IGE\TD\12 Reference (page 159). Weldoflange Specifies the theta () value in degrees. For more information on theta, see IGE\TD\12 Reference (page 159). Te/Tb Specifies Te or Tb based on component type. Typical units (depending on your unit system): in mm cm Fabricated Tee with Pad Specifies the Te value. For more information on Te, see IGE\TD\12 Reference (page 159). Forged Tee to BS 1640 Specifies the Tb value. For more information on Tb, see IGE\TD\12 Reference (page 159). Weldolet Specifies the Tb value. For more information on Tb, see IGE\TD\12 Reference (page 159). Drawn/Extruded Tee Specifies the Tb value. For more information on Tb, see IGE\TD\12 Reference (page 159). Full Encirclement Tee Specifies the Te value. For more information on Te, see IGE\TD\12 Reference (page 159). CAESAR II User's Guide 328 Piping Input Long Weldneck Flange Specifies the Tb value. For more information on Tb, see IGE\TD\12 Reference (page 159). Weldoflange Specifies the Tb value. For more information on Tb, see IGE\TD\12 Reference (page 159). rp/do Specifies rp or do based on the component type. Typical units (depending on your unit system): in mm cm Fabricated Tee Specifies the rp value. For more information on rp, see IGE\TD\12 Reference (page 159). Forged Tee to BS 1640 Specifies the do value. For more information on do, see IGE\TD\12 Reference (page 159). Weldolet Specifies the rp value. For more information on rp, see IGE\TD\12 Reference (page 159). Drawn/Extruded Tee Specifies the do value. For more information on do, see IGE\TD\12 Reference (page 159). Long Weldneck Flange Specifies the rp value. For more information on rp, see IGE\TD\12 Reference (page 159). Weldoflange Specifies the rp value. For more information on rp, see IGE\TD\12 Reference (page 159). r2/rc Specifies r2 or rc values based on the component type. Typical units (depending on your unit system): in mm cm Fabricated Tee Specifies the r2 value. For more information on r2, see IGE\TD\12 Reference (page 159). Forged Tee to BS 1640 Specifies the rc value. For more information on rc, see IGE\TD\12 Reference (page 159). Sweepolet Specifies the rc value. For more information on rc, see IGE\TD\12 Reference (page 159). CAESAR II User's Guide 329 Piping Input Weldolet Specifies the r2 value. For more information on r2, see IGE\TD\12 Reference (page 159). Drawn/Extruded Tee Specifies the rc value. For more information on rc, see IGE\TD\12 Reference (page 159). Long Weldneck Flange Specifies the r2 value. For more information on r2, see IGE\TD\12 Reference (page 159). Weldoflange Specifies the r2 value. For more information on r2, see IGE\TD\12 Reference (page 159). r1/Tc/Lh Specifies r1, Tc, or Lh based on the component type. Typical units (depending on your unit system): in mm cm Fabricated Tee Specifies the r1 value. For more information on r1, see IGE\TD\12 Reference (page 159). Forged Tee to BS 1640 Specifies the Tc value. For more information on Tc, see IGE\TD\12 Reference (page 159). Sweepolet Specifies the r1 value. For more information on r1, see IGE\TD\12 Reference (page 159). Weldolet Specifies the r1 value. For more information on r1, see IGE\TD\12 Reference (page 159). Drawn/Extruded Tee Specifies the Lh value. For more information on Lh, see IGE\TD\12 Reference (page 159). Long Weldneck Flange Specifies the r1 value. For more information on r1, see IGE\TD\12 Reference (page 159). Weldoflange Specifies the r1 value. For more information on r1, see IGE\TD\12 Reference (page 159). L1/Lb Specifies L1 or Lb based on the component type. Typical units (depending on your unit system): in mm cm CAESAR II User's Guide 330 Piping Input Fabricated Tee Specifies the L1 value. For more information on L1, see IGE\TD\12 Reference (page 159). Weldolet Specifies the L1 value. For more information on L1, see IGE\TD\12 Reference (page 159). Drawn/Extruded Tee Specifies the Lb value. For more information on Lb, see IGE\TD\12 Reference (page 159). Long Weldneck Flange Specifies the L1 value. For more information on L1, see IGE\TD\12 Reference (page 159). Weldoflange Specifies the L1 value. For more information on L1, see IGE\TD\12 Reference (page 159). Ferric Material for Note 3673.2b-1.3 Indicates that the material for this tee is ferrous, which enables the Y value to be computed on the highest temperature value specified. This option is available for when you select ASME NC and ASME ND in the Piping Code ID list. Bend SIF Scratchpad Piping Input menu: Environment > Review SIFs at Bend Nodes Input Tools toolbar: Bend SIF Scratchpad Displays the Node Selection dialog box, and then the Review Bend SIF's dialog box. You can calculate stress intensification factors (SIFs) for bend configurations under different codes. Node Selection Dialog Box Controls options for selecting the node. Enter bend Node Number to be reviewed Specifies the node number where you want to evaluate the stress intensification factors. OK Displays the Review Bend SIF's dialog box. Review Bend SIFs Dialog Box Controls options for reviewing bend SIFs. Node Displays the node number. Bend Radius Displays the bend radius. CAESAR II assumes a long radius by default. You can override this value. Alternatively, select a value from the list. CAESAR II User's Guide 331 Piping Input Typical units (depending on your unit system): in mm cm Long Indicates a long radius bend. The radius is equal to 1.5 times the nominal diameter. Short Indicates a short radius bend. The radius is equal to the nominal pipe diameter. 3D Indicates a 3D bend. The radius is equal to 3 times the nominal diameter. 5D Indicates a 5D bend. The radius is equal to 5 times the nominal diameter. Bend Type Specifies the bend type. For most codes, this refers to the number of attached flanges: 1 - Single Flange and 2 - Double Flange. A bend should be considered flanged if there is any heavy or rigid body within two diameters of the bend that significantly restricts the bends ability to ovalize. If there are no flanges on the bend, then do not specify a value for Type. For BS 7159 or UKOOA codes with fiberglass reinforced plastic (FRP) pipe, this entry refers to the material laminate type. The laminate type affects the calculation of flexibility factors and stress intensification factors. 1 - CSM (Chopped Strand Mat) All chopped strand mat (CSM) constructing with internal and external surface tissue reinforced layer. 2 - VM & Woven Roving Chopped strand mat (CSM) and woven roving (WR) construction with internal and external surface tissue reinforced layer. 3 - CSM & Multi-Filament Chopped strand mat (CSM) and multi-filament roving construction with internal and external surface tissue reinforced layer. For ISO 14692 2005, only 3 - CSM & Multi-Filament displays. For ISO 14692 2017, only 1 - Hand Lay displays. For more information, see Hand Lay (page 239).Bend Angle Displays the bend angle. Fitting Thickness Specifies the thickness of the bend if that thickness is different than the thickness of the matching pipe. If the thickness is greater than the matching pipe wall thickness, then the inside diameter of the bend is smaller than the inside diameter of the matching pipe. CAESAR II User's Guide 332 Piping Input Typical units (depending on your unit system): in mm cm CAESAR II calculates section modulus for stress computations based on the properties of the matching pipe as defined by the codes. The pipe thickness is used twice when calculating SIFs and flexibility factors; once as Tn, and once when determining the mean cross-sectional radius of the pipe in the equation for the flexibility characteristic (h): h = (Tn)(R) / (r2) Tn = Thickness of bend or fitting R = Bend radius r = Mean cross-sectional radius of matching pipe = (OD - WT) / 2 OD = Outside Diameter of matching pipe WT = Wall Thickness of matching pipe Most codes use the actual thickness of the fitting (this entry) for Tn, and the wall thickness of the matching pipe for the calculation of the mean cross-sectional radius of the pipe (the WT value). More specifically, the individual codes use the two wall thicknesses as follows: Code For Tn: For Mean Radius Calculation: B31.1 Fitting Fitting B31.3 Fitting Matching Pipe B31.4 Fitting Matching Pipe B31.5 Fitting Matching Pipe B31.8 Fitting Matching Pipe B31.8 Ch VIII Fitting Matching Pipe SECT III NC Fitting Matching Pipe SECT III ND Fitting Matching Pipe Z662 Matching Pipe Matching Pipe NAVY 505 Fitting Fitting B31.1 (1967) Fitting Fitting SWEDISH Fitting Matching Pipe CAESAR II User's Guide 333 Piping Input Code For Tn: For Mean Radius Calculation: BS 806 N/A N/A STOOMWEZEN N/A N/A RCC-M C/D Matching Pipe Matching Pipe CODETI Fitting Fitting NORWEGIAN Fitting Fitting FDBR Fitting Fitting BS 7159 Fitting Fitting UKOOA Fitting Fitting IGE/TD/12 Fitting Fitting EN-13480 Fitting Matching Pipe GPTC/Z380 Fitting Matching Pipe The bend fitting thickness (FTG) is always used as the pipe thickness in the stiffness matrix calculations. However, the thickness of the matching pipe (WT) is always used in the bend stress calculations. Number of Miter Cuts Specifies the number of cuts in the bend if it is mitered. The software checks if the value creates cuts that are closely or widely spaced. If the bend is determined to be widely spaced, and the number of miter cuts is greater than one, the bend should be broken down into “n” single cut widely spaced miters, where “n” is the total number of cuts in the bend. The number of cuts and the radius of the bend are all that is required to calculate the SIFs and flexibilities for the bend as defined in the B31 codes. The bend radius and the bend miter spacing are related by the following equations: Closely Spaced Miters R = S / (2 tan θ ) q = Bend Angle / (2 n) where n = number of miter cuts Widely Spaced Miters R = r2 (1.0 + cot q) / 2.0 r2 = (ri + ro) / 2.0 θ = Bend Angle / 2.0 Seam Weld Indicates that the bend is seam welded. CAESAR II User's Guide 334 Piping Input B31.3 If the B31.3 piping code is active, the Seam Welded check box is used to activate the Wl box for bends. The Wl box is the weld strength reduction factor used to determine the minimum wall thickness of the bend element. B31.3 Chapter IX Not used. IGE/TD/12 Used by IGE/TD/12 to calculate the stress intensification factors due to seam welded elbow fabrication as opposed to extruded elbow fabrication. This option is only available when IGE/TD/12 is active. Matching Pipe OD Specifies the outside diameter of the matching pipe. This is used in the average crosssectional radius calculation: r2 = (OD - WT) / 2 OD = Outside Diameter as entered WT = Wall Thickness of attached pipe The B31.3 (1993) code defines r2 as the mean radius of matching pipe. Matching Pipe Thk Specifies the match pipe wall thickness. You should not subtract any corrosion. All SIF calculations are made ignoring corrosion. This wall thickness is used in the mean radius (r2) calculation as defined in the piping codes. Elastic Modulus Specifies the elastic modulus among EC, E1 to E9. This value is used for the pressure stiffening calculations. Pressure Specifies the pressures among PMax, P1 to P9, PHydro and none. This value is used for the pressure stiffening calculations. Bend In-Plane SIF Displays the SIF under in-plane bending. Bend Out-of-Plane SIF Displays the SIF under out-of-plane bending. In-Plane Flexibility Factor Displays the flexibility factor under in-plane bending. Out-of-Plane Flexibility Factor Displays the flexibility factor under out-of-plane bending. Pressure Stress Multiplier Displays the factor by which to increase pressure stresses for a mitered bend. This option only displays for the ISO-14692 2005 code. CAESAR II User's Guide 335 Piping Input Flexibility Characteristic Displays the pipe factor. Recalculate Displays the SIFs after you enter a different set of data. If you change the input data, CAESAR II allows you to transfer the data back to a CAESAR II model. DNV Wall Thickness Calculator Piping Input menu: Environment > DNV Wall Thickness Calculator Input Tools toolbar: DNV Wall Thickness Calculator Piping Input window: Allowable Stresses tab > DNV Wall Thickness Calculator Displays the DNV Wall Thickness Calculator dialog box. You can calculate DNV 2017 (DNVGL-ST-F101) output for the selected pipe element and estimate required wall thicknesses based on burst, collapse, and load interaction criteria at defined depths. The software displays some properties as read-only and pulls the values from the model. You define other properties to calculate the output. The software saves properties you define in the DNV Calculator to the model. The selected element displays in the dialog box title. CAESAR II User's Guide 336 Piping Input Results Results display on the right side of the calculator as treq and Utility values and Thickness vs. Depth graphs. When you change a value, the results update. Wall Thickness Results Load Interaction Results Burst Operation (page 348) LCC, comb. a (page 350) Burst System Test (page 349) LCC, comb. b (page 350) Collapse (page 349) DCC, comb. a (page 351) Propagation Buckling (page 350) DCC, comb. b (page 351) Graph Results Min Depth Displayed Specifies the minimum value for the Depth axis on the calculated Thickness vs. Depth graphs. CAESAR II User's Guide 337 Piping Input Max Depth Displayed Specifies the maximum value for the Depth axis on the calculated Thickness vs. Depth graphs. Update Saves changed values to the model and closes the window. Cancel Closes the window without saving changes. Topics Estimate offshore pipe wall thicknesses ........................................ 338 Global Tab (DNV Wall Thickness Calculator) ................................ 340 Geometry Tab (DNV Calculator) .................................................... 343 Material Tab (DNV Calculator) ....................................................... 344 Reference Data Tab (DNV Calculator) .......................................... 345 Design Tab (DNV Calculator)......................................................... 345 Load Interaction Tab (DNV Calculator) .......................................... 347 Burst Operation .............................................................................. 348 Burst System Test .......................................................................... 349 Collapse ......................................................................................... 349 Propagation Buckling ..................................................................... 350 LCC, comb. a ................................................................................. 350 LCC, comb. b ................................................................................. 350 DCC, comb. a ................................................................................. 351 DCC, comb. b ................................................................................. 351 Estimate offshore pipe wall thicknesses The DNV Wall Thickness Calculator, combined with CAESAR II piping analysis, lets you estimate the necessary wall thicknesses along an offshore pipeline, based on pipeline depth, pressure conditions, and DNVGL-ST-F101 standards. Different locations along the pipeline may use different thicknesses based on water depth and material cost. At each of these transition points, use the DNV Wall Thickness Calculator to estimate a new, required thickness. Set up the model 1. Click Home > Input > Piping Input in the CAESAR II main window and design the pipeline model in the Classic Piping Input dialog box (page 111). 2. Assign DNV 2017 as the Code (page 225) and assign Allowable Stress (page 219) information. 3. Click Start Run (page 264) software. to run error checking. Correct any errors found by the 4. Click Edit Static Load Cases (page 573) . The Static Analysis - Load Case Editor (page 595) window displays. CAESAR II User's Guide 338 Piping Input 5. Create your needed load cases and wave loads. Use the LMST stress type (page 601) for combination load cases. You can import example load cases for empty, water-filled installation, operation, and hydrotest conditions. The software includes DNV Recommended Load Cases.xlsx in the C:\ProgramData\Intergraph CAS\CAESAR II\<version number>\System folder. Use Import Excel File in the Static Analysis - Load Case Editor (page 596) dialog box. 6. Click Save and Cancel to return to Classic Piping Input. 7. Determine element locations along the pipeline to use for estimating wall thicknesses. Run the DNV Wall Thickness Calculator 1. Select the first element with DNV parameters, and then click DNV Wall Thickness Calculator . a. Define global settings for the pipeline on the Global tab (page 340). b. Review piping input and allowable stress properties on the Geometry tab (page 343) and the Material tab (page 344). c. Define pressure cases on the Reference Data tab (page 345), burst and buckling details on the Design tab (page 345), and load interaction details on the Load Interaction tab (page 347). d. Review results on the right side of the calculator window. Find the results that indicate the recommended maximum required wall thickness (treq) to use for the pipeline element. The results automatically update as you add and change values. e. Click Update.-8 0v The software displays a message asking if you want to transfer the maximum wall thickness to the piping input. f. Click Yes to change the selected element wall thickness in the model. The DNV Wall Thickness Calculator closes. The software changes the value of Wt/Sch (page 123) in Classic Piping Input to the maximum value of treq in the calculator. Check the value of Depth of Pint in Pipe on the Design tab. It must match the depth defined by the node coordinates on the Coordinates list in Classic Piping Input. The wall thickness is a calculated value that may not match a commercial pipe size. In that case, round up the thickness to the next commercial pipe size. 2. Repeat step 1 for each of the remaining elements to estimate, changing wall thickness as required due to water depth and material cost CAESAR II User's Guide 339 Piping Input Analyze the model with calculator results 1. In Classic Piping Input, click Batch Run (page 265) the model. to check for errors and analyze When the analysis completes, the Static Output Processor (page 634) window displays. 2. Create the following reports: DNV Thickness Overview (page 663) for design wall thicknesses. DNV Components (page 661) for minimum thickness and utility values. DNV Details (page 662) for forces and moments. 3. On the DNV Components report, review the minimum thickness and utility values. If all utility values are less than 1.0, the thickness values are acceptable, and no refinement of the model is needed. If a utility value is 1.0 or greater, you must refine the model and continue with the procedure below. If a utility value is 1.0 or greater, re-run the calculator and analysis to refine the model 1. Close Static Output Processor and return to Classic Piping Input. 2. For each element, click DNV Wall Thickness Calculator . a. Add forces and moments from the DNV Details report to the Load Interaction tab. b. Observe how the new forces and moments affected the required wall thickness (treq) calculations. If treq calculation results changed from the previous results, click Update to re-apply the maximum treq value to Wt/Sch (page 123) in Classic Piping Input. Do not change values on the Global tab. Changing global values invalidates previous results. You must re-run the calculator again on previously calculated elements. 3. Click Batch Run (page 265) wall thicknesses. to check for errors and re-analyze the model with the new 4. Recreate the DNV Components report and check that all utility values are less than 1.0. Global Tab (DNV Wall Thickness Calculator) Defines global properties that apply to all elements in the model. The first time you use the DNV Wall Thickness Calculator, type property values on the Global tab. Enable Input Allows you to edit the properties on the Global tab. After you define global properties for the first element, the properties display as read-only for subsequent elements. When you change a value and click Update, the software saves the new value to the model. Any change to global values invalidates previous results. You must rerun the calculator on previously calculated elements. CAESAR II User's Guide 340 Piping Input Loads Defines load reference levels. Reference level refers to the height relative to the mean sea level (MSL) where you measure pressure. Operation Reference Level (page 341) System (Hydro) Test Reference Level (page 341) Water-Filled Installation Reference Level (page 342) Minimum Sustained Reference Level (page 342) Minimum Sustained Pressure (page 342) Minimum Sustained Density (page 342) Design Defines design criteria. Gamma_inc (page 342) Maximum High Tide (page 342) Minimum Low Tide (page 343) Minimum Sustained Pressure (page 343) Load Interaction Specifies the use of minimum sustained pressure. Minimum Sustained Pressure (page 343) Operation Reference Level Specifies the reference level for operational pressure. Typical units (depending on your unit system): ft m mm System (Hydro) Test Reference Level Specifies the reference level for system test pressure. Typical units (depending on your unit system): ft m mm CAESAR II User's Guide 341 Piping Input Water-Filled Installation Reference Level Specifies the reference level for water-filled installation pressure. Typical units (depending on your unit system): ft m mm Minimum Sustained Reference Level Specifies the reference level for minimum sustained pressure. Typical units (depending on your unit system): ft m mm Minimum Sustained Pressure Specifies the minimum sustained pressure remaining in the pipe. Typical units (depending on your unit system): lb/in² Bar KPa MPa Minimum Sustained Density Specifies the minimum sustained pressure density. Typical units (depending on your unit system): lb/in3 kg/cm3 kg/dm3 kg/m3 Gamma_inc Specifies the incidental pressure used to design pressure ratio, inc. The value of Gamma_inc must be 1 or greater. Incidental pressures occur during secondary operations connected with normal operations and are based on the pipeline control and safety system tolerances. CAESAR II User's Guide 342 Piping Input Maximum High Tide Specifies the maximum level of high tide. Typical units (depending on your unit system): ft m mm Minimum Low Tide Specifies the minimum level of low tide. Typical units (depending on your unit system): ft m mm Minimum Sustained Pressure Specifies when to use the minimum sustained pressure in buckling calculations. Collapse Uses the minimum sustained pressure in collapse calculations for local buckling. Propagation Buckling Uses the minimum sustained pressure in propagation buckling calculations. Minimum Sustained Pressure Specifies the use of minimum sustained pressure in the load-controlled condition (LCC) calculations or displacement-controlled condition (DCC) calculations. Geometry Tab (DNV Calculator) Displays geometric properties of the pipe. Piping Input Properties defined in the Classic Piping Input dialog box. Diameter (page 122) Wt/Sch (page 123) t:Fab (-Mill Tol) (page 124) Corrosion (page 124) Ovality (+Mill Tol) (page 123) CAESAR II User's Guide 343 Piping Input Piping Code/Allowable Properties defined by the piping code. Alpha:gw (page 223) Material Tab (DNV Calculator) Displays material properties of the pipe. Temperature Case (page 344) Temperature (page 344) Material (page 219) SMYS (page 248) SMTS (page 248) SY (page 344) UTS (page 345) Elastic Modulus (page 345) Poisson's Ratio (page 345) Alpha:h (page 223) Alpha:fab (page 223) Supplementary Requirement (page 248) Material with Luder Plateau (page 240) Temperature Case Specifies a temperature case. For more information, see Temperatures (page 126). Temperature Specifies the temperature for the selected Temperature Case (page 344). For more information, see Temperatures (page 126). Typical units (depending on your unit system): ºF ºC SY Displays the yield strength value, Sy, for the selected Temperature Case (page 344). For more information, see SY1, SY2, ... SY9 (page 251). Typical units (depending on your unit system): lb/in2 KPa N/mm² CAESAR II User's Guide 344 Piping Input UTS Displays the ultimate tensile strength value, S ut, for the selected Temperature Case (page 344). For more information, see UTS1, UTS2, ... UTS9 (page 253). Typical units (depending on your unit system): lb/in2 KPa N/mm² Elastic Modulus Displays the modulus of elasticity for the selected Temperature Case (page 344). For more information, see Elastic Properties (page 254). Typical units (depending on your unit system): lb/in² N/mm² KPa Poisson's Ratio Displays Poisson's Ratio, , for the selected Material (page 219). For more information, see Elastic Properties (page 254). Reference Data Tab (DNV Calculator) Displays pressure, reference level, and density for: Operation, System (Hydro) Test, and Water-Filled Installation conditions. Minimum Sustained pressure. Pressure Case Specifies the pressure case as P1 to P9, PMax, or PHydro. Pressure Displays the pressure for the selected Pressure Case. Reference Level Displays the height relative to the mean sea level (MSL) where you measure pressure for the selected Pressure Case. Density Displays the density for the selected Pressure Case. CAESAR II User's Guide 345 Piping Input Design Tab (DNV Calculator) Defines design criteria for the DNV 2017 piping code. Depth of Point in Pipe (page 346) Burst - Operation (page 223) Burst - Test (page 224) Collapse (page 226) Propagation Buckling (page 241) Corroded (page 346) Derated (page 346) Min Sust Pressure (page 343) Gamma_inc (page 342) Density of Sea Water (page 346) Max High Tide (page 342) Min Low Tide (page 343) Depth of Point in Pipe Specifies the depth of a point on the submerged pipe used for calculations. Typical units (depending on your unit system): ft m mm Density of Sea Water Displays the density of sea water as defined by the software, 1024.16 kg/cm 3. Typical units (depending on your unit system): lb/in3 kg/cm3 kg/dm3 kg/m3 Corroded Specifies the use of corroded thickness in the calculations. Corroded thickness is the design thickness of the pipe minus Corrosion (page 124). Derated Specifies the use temperature-derated yield and tensile strengths in the calculation. Select Derated to use the values of Sy (page 249) and UTS (page 253) for the selected Temperature Case (page 344) shown on the Material tab. CAESAR II User's Guide 346 Piping Input Clear Derated to use the values of SMYS (page 248) and SMTS (page 248) shown on the Material tab. Load Interaction Tab (DNV Calculator) Defines load related properties for the selected pipe element. Local Buckling - Combined Loading Criteria Specifies loading for local buckling. Gamma:c (page 238) R (page 243) Condition (page 226) Load Controlled Condition (LCC) Specifies loading for the load-controlled condition. The software includes the values in calculations on the Output tab when you select Load Controlled Condition (LCC). Axial Force (page 348) Bending Moment (page 347) LCC - Safety Class (page 240) Corroded (page 346) Derated (page 346) Point Load (page 348) Min Sust Pressure (page 343) Displacement Controlled Condition (DCC) Specifies loading for the displacement-controlled condition. The software includes the values in calculations on the Output tab when you select Displacement Controlled Condition (LCC). Compressive Strain (page 348) DCC - Safety Class (page 227) Corroded (page 346) Derated (page 346) Point Load (page 348) Min Sust Pressure (page 343) Bending Moment Specifies the bending moments to use for calculations. Typical units (depending on your unit system): in•lb Nm CAESAR II User's Guide 347 Piping Input Functional The bending moment due to the pipe system and its intended use. Environmental The bending moment due to loads on the pipe system from the surrounding environment. Axial Force Specifies the axial loads to use for calculations. Typical units (depending on your unit system): lb N Functional The axial force due to the pipe system and its intended use. Environmental The axial force due to loads on the pipe system from the surrounding environment. Compressive Strain Specifies the longitudinal compressive strain (due to applied displacements and internal overpressure) to use for calculations. Typical units (depending on your unit system): in/in mm/mm cm/cm Functional The compressive strain due to the pipe system and its intended use. Environmental The compressive strain due to loads on the pipe system from the surrounding environment. Point Load Specifies the inclusion of the point load R (page 243) in the calculations. CAESAR II User's Guide 348 Piping Input Burst Operation Displays the calculated values for treq and Utility based on the safety class defined for Burst Operation (page 223). treq The required minimum thickness. Typical units (depending on your unit system): in mm cm Utility Specifies the utilization base on the wall thickness, defined as the ratio of the amount of wall thickness used to contain the pressure divided by the actual wall thickness of the pipe (LSd/RRd). The value must be less than 1.0 for proper utilization. Burst System Test Displays the calculated values for treq and Utility based on the safety class defined for Burst Test (page 224). treq The required minimum thickness. Typical units (depending on your unit system): in mm cm Utility Specifies the utilization base on the wall thickness, defined as the ratio of the amount of wall thickness used to contain the pressure divided by the actual wall thickness of the pipe (LSd/RRd). The value must be less than 1.0 for proper utilization. Collapse Displays the calculated values for treq and Utilities based on the safety class defined for Collapse (page 226). treq The required minimum thickness. Typical units (depending on your unit system): in mm cm CAESAR II User's Guide 349 Piping Input Utility Specifies the utilization base on the wall thickness, defined as the ratio of the amount of wall thickness used to contain the pressure divided by the actual wall thickness of the pipe (LSd/RRd). The value must be less than 1.0 for proper utilization. Propagation Buckling Displays the calculated values for treq and Utility based on the safety class defined for Propagation Buckling (page 241). treq The required minimum thickness. Typical units (depending on your unit system): in mm cm Utility Specifies the utilization base on the wall thickness, defined as the ratio of the amount of wall thickness used to contain the pressure divided by the actual wall thickness of the pipe (LSd/RRd). The value must be less than 1.0 for proper utilization. LCC, comb. a Displays the calculated values for treq and Utility based on LCC - Safety Class (page 240) and the limit effect factor combination a (system check) for the ultimate limit state (ULS). treq The required minimum thickness. Typical units (depending on your unit system): in mm cm Utility Specifies the utilization base on the wall thickness, defined as the ratio of the amount of wall thickness used to contain the pressure divided by the actual wall thickness of the pipe (LSd/RRd). The value must be less than 1.0 for proper utilization. CAESAR II User's Guide 350 Piping Input LCC, comb. b Displays the calculated values for treq and Utility based on LCC - Safety Class (page 240) and the limit effect factor combination b (local check) for the ultimate limit state (ULS). treq The required minimum thickness. Typical units (depending on your unit system): in mm cm Utility Specifies the utilization base on the wall thickness, defined as the ratio of the amount of wall thickness used to contain the pressure divided by the actual wall thickness of the pipe (LSd/RRd). The value must be less than 1.0 for proper utilization. DCC, comb. a Displays the calculated values for treq and Utility based on DCC - Safety Class (page 227) and the limit effect factor combination a (system check) for the ultimate limit state (ULS). treq The required minimum thickness. Typical units (depending on your unit system): in mm cm Utility Specifies the utilization base on the wall thickness, defined as the ratio of the amount of wall thickness used to contain the pressure divided by the actual wall thickness of the pipe (LSd/RRd). The value must be less than 1.0 for proper utilization. DCC, comb. b Displays the calculated values for treq and Utility based on DCC - Safety Class (page 227) and the limit effect factor combination b (local check) for the ultimate limit state (ULS). treq The required minimum thickness. Typical units (depending on your unit system): in mm cm CAESAR II User's Guide 351 Piping Input Utility Specifies the utilization base on the wall thickness, defined as the ratio of the amount of wall thickness used to contain the pressure divided by the actual wall thickness of the pipe (LSd/RRd). The value must be less than 1.0 for proper utilization. Special Execution Parameters Piping Input menu: Environment > Special Execution Parameters Input Tools toolbar: Special execution options Displays the Special Execution Parameters dialog box. The software globally sets the parameters for the model. Topics Print Forces on Rigids and Expansion Joints ................................ 352 Print Alphas and Pipe Properties ................................................... 352 Activate Bourdon Effects ............................................................... 353 Branch Error and Coordinate Prompts .......................................... 353 Thermal Bowing Delta Temperature .............................................. 354 Liberal Stress Allowable ................................................................ 354 Uniform Load in G's ....................................................................... 354 Ambient Temperature .................................................................... 355 FRP Coef. of Thermal Expansion (x 1,000,000) ........................... 355 FRP Ratio of Shear Modulus/Emod Axial...................................... 356 FRP Laminate Type ....................................................................... 356 Z-Axis Vertical ................................................................................ 356 Set North Direction ........................................................................ 357 DNV Mill Tolerance Measure ......................................................... 357 Bandwidth Optimizer Options ........................................................ 357 Print Forces on Rigids and Expansion Joints Indicates whether forces are printed on rigid elements and expansion joints. Forces and moments are not normally printed for these elements because the forces that act on these elements can usually be read directly from the forces that act on the adjacent pipe elements. Select this option to cause forces and moments to be calculated and printed for all rigid elements and expansion joints in the system. Print Alphas and Pipe Properties Indicates whether the software prints alphas and pipe properties. CAESAR II prints the thermal expansion coefficients along with the pipe, insulation, fluid, and refractory weights in the error checker. This report can be very useful during error checking to help identify possible problems in the temperature or weight input specifications. Rigid elements and expansion joints are treated the same as straight pipe. Rigid weights and insulation cladding factors are not reflected in this table. CAESAR II User's Guide 352 Piping Input Activate Bourdon Effects Specifies the Bourdon effects option to use. Choose the option from the drop list to activate the Bourdon pressure effect. The Bourdon pressure effect causes straight pipes to elongate, or displace along their axes, and causes curved pipes or bends to elongate along the line that connects the bends near and far nodes. If the Bourdon effect is not activated, there are no global displacements due to pressure. The Bourdon effect is always considered when plastic pipe is used, regardless of the setting of the Activate Bourdon Effects option. By default, CAESAR II does not include the Bourdon effect in the analysis of steel piping systems. That is, there are no displacements of the system due to pressure. As an option, you can include pressure displacement effects. These effects can be appreciable in long runs of pipe or in high pressure, large diameter bends adjacent to sensitive equipment. Bourdon effects are almost always important in fiberglass reinforced plastic piping systems. For this reason, the Bourdon (Translational) is automatically turned on for all FRP pipe runs and bends. Two Bourdon options are available: Use the Translation only option when the elbows in the system are forged or welded fittings and can reasonably be assumed to have a circular cross section. Use the Translational & Rotational option when the bends in the system are fabricated by the hot or cold bending of straight pipe. In these cases, the slight residual ovalization of the bend cross-section, after bending, causes the bend to try to straighten out when pressurized. Fixed end moments are associated with this opening. These fixed end moments do not exist when the original shape of the bend cross-section is circular. Branch Error and Coordinate Prompts Specifies how branch error and coordinate prompts display. You are prompted for two pieces of information: The loop closure tolerance. The global coordinates of the first point of the piping system and each following piece of the piping system that is not connected to the first. This data is needed the first time CAESAR II prepares a global geometry calculation. This calculation is made on three different occasions: Before preprocessor plots are generated. Before global coordinate reports are built. Before error checking is performed. Alternatively, you can select Edit > Global and specify the global coordinates to avoid any prompting. There are several major uses for this flag: Set the loop closure tolerance. Define the elevation of the piping system for wind/wave load calculations. Give the proper east-west or north-south coordinates for dimension checks. CAESAR II User's Guide 353 Piping Input Move parts of the system around in the plotted output for visual checking. Whenever you create a physical loop in the piping system, there are at least two different sets of dimensions between the same points. If the two dimensions are not within a certain tolerance of each other, a fatal error occurs. You can set this tolerance interactively or in the configuration file. Select Both for the Branch Error and Coordinate Prompts option to cause CAESAR II to interactively prompt for this tolerance. Thermal Bowing Delta Temperature Specifies the temperature differential which exists between the top of the pipe and the bottom of the pipe. This differential is used to compute an elemental load. It is added to each temperature case for horizontal pipes. Typical units (depending on your unit system): ºF ºC This entry is computed from the equation: dT = Ttop - Tbottom For example, consider a horizontal pipe where the temperature on the top is 20 degrees hotter than the temperature on the bottom. The proper value to type in this box is 20, not -20. Liberal Stress Allowable Indicates use of a liberal stress allowable. Conservative formulation of the allowable expansion stress range for many codes in CAESAR II is calculated from: f ( 1.25 Sc + .25 Sh ) When select this option, the difference between Sh and Sl, provided Sh > Sl, is added to the term inside the parenthesis. That is: SA(Liberal) = f[ 1.25 Sc + .25 Sh + ( Sh - Sl) ] The liberal expression is only used when there is at least one sustained stress case in the load set. If there is more than one sustained stress case in a single problem, then the largest of Sl, considering all sustained cases for any single element end, is chosen to subtract from Sh. Because the sustained stress varies from one pipe to another, the allowable expansion stress also varies. By default, CAESAR II uses the liberal stress allowable setting in the configuration file in its computation of the expansion stress allowable. New models are created using this configuration setting. If you do not want to use this default setting for calculating the expansion, clear this check box. Uniform Load in G's Specifies whether to use a magnifier of gravitational loading for the uniform load. Uniform load in G's is used most often for static earthquake loadings. When you select this option, in G’s is the default foreach uniform load vector on the Uniform Loads tab of the Piping Input auxiliary panel. You can override this option by selecting the in F/L option. For more information, see Uniform Loads (page 215). CAESAR II User's Guide 354 Piping Input Uniform load can be defined either in terms of force per unit length or in terms of a magnifier of gravitational loading. Earthquake loads are occasional loadings and as such are not directly addressed by the CAESAR II recommended load case logic. You must form your own combination cases at the output processor level that represent the algebraic sum of the stresses due to sustained and occasional loads. For more information, see Occasional Load Factor (page 99). Uniform load can be defined either in terms of force per unit length or in terms of a magnifier of gravitational loading. Ambient Temperature Specifies the actual ambient temperature. The default ambient temperature for all elements in the system is 70°F/21°C. If this does not accurately represent the installed, or zero expansion strain state, then type the actual value in this box. Typical units (depending on your unit system): ºF ºC The ambient temperature is used in conjunction with the specified hot temperature and the interpolated expansion coefficient to calculate the thermal expansion per inch of pipe length experienced by the element when going from the ambient temperature to the hot temperature. A default ambient temperature can be defined in the configuration file. For more information, see New Job Ambient Temperature (page 62). The software uses this configuration file value to set the ambient temperature when you create a new model. FRP Coef. of Thermal Expansion (x 1,000,000) Specifies the thermal expansion coefficient. The coefficient is used in conjunction with the temperatures on the Classic Piping Input dialog box for each plastic pipe element to calculate the thermal strain (linear thermal expansion) for the element. Typical units (depending on your unit system): in/in/ºF x 1.0E6 mm/mm/ºC x 1.0E6 cm/cm/ºC x 1.0E6 The default thermal expansion coefficient for fiberglass reinforced plastic pipe is 12.0E-6 in./in./deg.F (21.6E-6 mm./mm./deg.C). If you have a more suitable value for this composite, type that value without the implied exponent of 10-6 (E-6). For example, if the value is 8.5E-6, then type 8.5. This method does not provide for any variation in the thermal expansion coefficient as a function of temperature. This may not be accurate if parts of the system are at different non-ambient temperatures. In this case, you can always calculate the thermal strain at temperature in units of length-per-length (such as in/in or mm/mm) and then type this value into the Temperature box on the Classic Piping Input dialog box. For new models, the default value is obtained from the configuration file. CAESAR II User's Guide 355 Piping Input FRP Ratio of Shear Modulus/Emod Axial Specifies the ratio of the shear modulus to the modulus of elasticity in the axial direction of the fiberglass reinforced plastic pipe. For example, if the material modulus-of-elasticity (axial) is 3.2E6 psi, and the shear modulus is 8.0E5 psi, type 0.25 as the ratio of these two. For new models, the default value is obtained from the configuration file. FRP Laminate Type Specifies the default laminate type as defined in the BS 7159 code for the fiberglass reinforced plastic pipe. Valid laminate types are: CSM and Woven Roving Chopped strand mat (CSM) and woven roving (WR) construction with internal and external surface tissue reinforced layer. CSM and Multi-filament Chopped strand mat and multi-filament roving construction with internal and external surface tissue reinforced layer. CSM All chopped strand mat construction with internal and external surface tissue reinforced layer. The software uses this entry to calculate the flexibility and stress intensity factors of bends; therefore, this default entry may be overridden using the Type field on the bend auxiliary dialog boxes. Z-Axis Vertical Indicates that the Z axis is vertical. Traditionally CAESAR II has used a coordinate system where the Y-axis coincides with the vertical axis. In one alternative coordinate system, the Zaxis represents the vertical axis (with the X axis chosen arbitrarily, and the Y-axis being defined according to the right-hand rule. CAESAR II now gives you the ability to model using either coordinate system. You can also switch between the systems in most cases. You can specify that CAESAR II start with the Z axis vertical. For more information, see New Job Z-Axis Vertical (page 77). A new piping model determines its axis orientation based on the setting in the Configure/Setup module. An existing piping model uses the same axis orientation under which it was last saved. You can change the axis orientation from Y-Axis to Z-Axis vertical by clicking the check box on the Environment-Special Execution Parameters dialog box. Clicking this check box causes the model to immediately convert to match the new axis orientation. That is, Y-values become Z-values or the reverse. There is no change in the model; only the representation changes. This allows any piping input file to be immediately translated from one coordinate system into the other. When including other piping files in a model, the axis orientation of the included files need not match that of the piping model. Translation occurs immediately upon inclusion. CAESAR II User's Guide 356 Piping Input When including structural files in a piping model, the axis orientation of the include files need not match that of the piping model. Translation occurs immediately upon inclusion. The axis orientation on the Static Load Case Builder (such as wind and wave loads), the Static Output Processor, The Dynamic Input Module, and the Dynamic Output Processor is dictated by the orientation of the model input file. Set North Direction Specifies the plant north direction mapping so that the Intergraph Smart 3D ® PCF model north direction aligns with the CAESAR II global axis. You can import a model via PCF, and then set the north direction to map from a model N-S, E-W system used in isometrics to the XYZ coordinate system used in CAESAR II. The mapping updates the orientation as the model rotates and exports the mapping to CAESAR II Access format. Software such as SmartPlant® Interop Publisher (SPIOP) and CAESAR II ISOGEN can import the Access data and properly orient the model. Set North Direction is useful when you do not use the default CAESAR II mapping. You can map the north arrow to a CAESAR II global axis: -X (the default value for no rotation), +X, -Z, or +Z. DNV Mill Tolerance Measure Specifies the display of mill tolerance for DNV 2017 (DNVGL-ST-F101). Select Percent or Thickness. All other codes always display mill tolerance as a percentage. Bandwidth Optimizer Options Orders the set of piping system equations for both static and dynamic analyses. The default settings combine ordering efficiency and speed for most piping systems (systems having greater than 100 nodes or that are highly interconnected). Optimizer Method Select Both, Collins, or Cuthill-McKee. The default value is Both. Next Node Selection Select Decreasing or Increasing. The default value is Decreasing. Final Ordering Select Not reversed or Reversed. The default value is Reversed. Collins Ordering Select # of coefficients or Band. The default value is Band. Degree Determination Select Band or Connections. The default value is Connections. CAESAR II User's Guide 357 Piping Input User Control Select Allow user re-looping or None. The default value is None. If you set User Control to Allow User Re-looping, the software allows you to interactively try as many different combinations of switch settings as needed. When you find the most efficient ordering, you can continue to the analysis. This interactive prompting for optimization parameters is done in the analysis level processing. Include Piping Input Files Piping Input menu: Environment > Include Piping Input Files Import Model toolbar: Include piping files Includes other piping models in the current piping model. Piping models added may have a node offset applied and can optionally be rotated about the Y-axis before being added. Include Piping Files Dialog Box File Name Displays the file to include. Click Browse to browse for the file name. The file need not reside in the current data directory. Read Now Specifies whether the file is read immediately. Select Y if the file is to be read immediately and stored as part of the current input. The file read may be edited as part of the current job. Select N, if the file is to be read for plotting and fully processed only during error checking. The file read may not be edited as part of the current job. RotY Specifies the angle about the Y axis to rotate the model before including it in the current job. The rotation applies regardless of the Read Now setting. You can also rotate the model from the List utility. For more information, see Rotate (page 384). Inc Specifies the increment to be added to all nodes in the model before including it in the current job. The node increment applies regardless of the Read Now setting. Including Structural Input Files Piping Input menu: Environment > Include Structural Input Files Import Model toolbar: Include structural files Includes existing structural model into the current job. The structural model must have been built and successfully error checked in the structural steel preprocessor accessed from the CAESAR II menu. For more information, see Structural Steel Modeler (page 459). After a structural model has been built, you can include it into any piping input. You can include the names of up to 20 different structural models. After this is done, you can plot and analyze CAESAR II User's Guide 358 Piping Input the structural model with the piping model. The structural models need not reside in the current folder. Piping systems are usually tied to structural steel models by using restraints with connecting nodes. Check that there are no node number conflicts between structure and pipe models. After you define a restraint with a connecting node between the pipe and structure, CAESAR II knows where to put the structure in the resulting preprocessor plot. If no connection between the pipe and the structure is given, the structure is plotted starting from the origin of the piping system. In this case, the resulting plot may not meet your expectations. Advanced PCF Import (APCF) Piping Input menu: Environment > Advanced PCF Import (APCF) Import Model toolbar: APCF Displays the Advanced PCF Import (APCF) dialog box and imports piping component files (.pcf) into the CAESAR II piping environment. A .pcf is a flat text file containing detailed information about the piping system components. The information is extracted from a CAD system. The .pcf format is a standard drawing exchange format developed by Alias Ltd. You can obtain details on the format and its capabilities from Alias. APCF contains all functionality of the Import PCF (page 1287) external interface with a more customizable interface that allows you to: Create a new model or add elements to an existing model. Control element sequencing. Define and control node numbering. Incrementally build and verify the model by creating as many .pcf files as needed. Selectively update an existing CAESAR II model. CAESAR II User's Guide 359 Piping Input Use the block operations modeling tools to assist modeling changes. For more information, see Block Operations Toolbar (page 419). A CAESAR II model constructed from .pcf files uses the units of the current model and automatically attaches/intersects the piping generated from the .pcf to the existing piping, if appropriate. Selecting Files After selecting files using Choose Files (page 378), you can select all .pcf files to convert at the same time or select them in smaller groupings to convert incrementally. The software only processes selected files. Drag files to arrange them in the needed order. Conversion Options Set the conversion options listed in the lower left-hand pane. Condense options Miscellaneous options CAESAR II element properties Options apply to all files selected when you click Begin Processing (page 378). If you select groups of files to convert incrementally, you can set different conversion options for each group. Supports, restraints, and boundary conditions (such as equipment connections) transfer from the PCF_RES_MAP.TXT file. You can change the thermal displacements. For information on mapping parameters used during the conversion, see PCF Mapping (page 363). CAESAR II User's Guide 360 Piping Input Node Numbering and Element Sequencing Define the Start Node as 0 when you want numbering for a file to start with the next available number defined by the value of Increment. You can also use a Start Node other than 0 or change the value of the node number Increment for specific files. In the following example, the selected files represent vent branches with starting nodes defined for each branch. Before (first group processed): CAESAR II User's Guide 361 Piping Input After (vent branches in second group processed): Define the default start node and increment values in the Configuration Editor dialog box. For more information, see Configuration Editor (page 56). Rounding of Converted Values After you perform multiple conversions, some values, such as delta coordinates, temperatures, and pressures, may contain values calculated to many decimal places. The software automatically rounds these entries to the nearest integer when you close the Advanced PCF Import (APCF) dialog box. Do not close the Advanced PCF Import (APCF) dialog box until all .pcf files have been imported. The software determines connectivity between piping based upon sharing global coordinates. If element delta coordinates are rounded, then nodal global coordinates may change enough to fall outside of the connection tolerances. CAESAR II User's Guide 362 Piping Input Topics PCF Mapping ................................................................................. 363 Choose Files .................................................................................. 378 Begin Processing ........................................................................... 378 Save Warnings .............................................................................. 378 Import a piping model from a PCF using APCF ............................ 379 PCF Mapping Opens the PCF Mapping dialog box, where you define .pcf mapping for the software. With this utility, you can: Change the mapping of PCF keywords to CAESAR II attributes. Change the keyword names. Add new keywords. Create new attributes, such as cladding thickness, cladding density, and additional temperatures and pressures. You can achieve the best results by preparing customized mapping before beginning the import process. Save Saves the mapping to the PCF_MAP.XML file in the System folder. Open System Folder Opens the C:\ProgramData\Intergraph CAS\CAESAR II\11.00\System folder. From here, you can open other .pcf mapping files in a text editor to manually change mapping. PCF Unit Mapping (page 365) PCF Material Mapping (page 366) PCF Restraint Mapping (page 367) PCF Stress Intensification Factor Mapping (page 377) Reset Mappings Changes the mapping template. Select Stress ISO or Super PCF. Stress ISO is the default value. Full Text Search Searches the CAESAR II Attribute and PCF Keyword columns. Stress ISO Mapping Defines custom attributes in the component-attribute<n> format supported by Intergraph Smart 3D. CAESAR II User's Guide 363 Piping Input CAESAR II Attribute PCF Keyword Pressure 1 (design pressure) COMPONENT-ATTRIBUTE1 Temperature 1 (maximum temperature) COMPONENT-ATTRIBUTE2 Material COMPONENT-ATTRIBUTE3 Wall Thickness (reducing thickness in the case of reducing components) COMPONENT-ATTRIBUTE4 Insulation Thickness COMPONENT-ATTRIBUTE5 Insulation Density COMPONENT-ATTRIBUTE6 Corrosion Allowance COMPONENT-ATTRIBUTE7 Fluid Density COMPONENT-ATTRIBUTE9 Hydro Test Pressure COMPONENT-ATTRIBUTE10 Line Number PIPELINE-REFERENCE Super PCF Mapping CAESAR II Attribute PCF Keyword Pressure 1 DESIGN-PRESSURE Pressure 2 ALT-DESIGN-PRESSURE Pressure 3 OPERATING-PRESSURE Temperature 1 DESIGN-TEMPERATURE Temperature 2 ALT-DESIGN-TEMPERATURE Temperature 3 OPERATING-TEMPERATURE Insulation Thickness INSULATION-THICKNESS Fluid Density SPECIFIC-GRAVITY Hydro Test Pressure TEST-PRESSURE Line Number PIPELINE-REFERENCE CAESAR II User's Guide 364 Piping Input Units The units associated with the values of these attributes are defined by including a descriptive unit label after the value. For example, the pressure attribute, COMPONENT-ATTRIBUTE1, can be specified as COMPONENT-ATTRIBUTE1 15.3 barg. If the unit label chosen (such as barg) is not one of the labels recognized by the software, as defined through Utilities > Tools > Create/Review Units on the main window ribbon, then you must include that label in the PCF_UNITS_MAP.TXT file in the System folder. For more information, see Create/Review Units (page 1171) and PCF Unit Mapping (page 365). For Material Number (page 1160), the selected material is applied to a piping element as the default only if the PCF COMPONENT-ATTRIBUTE3 for that element is not specified or recognized. PCF Unit Mapping The PCF_UNITS_MAP.TXT file maps the PCF Units name to the conversion factor used to convert it to the CAESAR II internal units (English). This file defines three columns: CAESAR II Unit - Displays the internal unit used by the software PCF Unit - Displays the user-supplied unit label Conversion from CAESAR II -> PCF - Displays the conversion factor used to convert the user-supplied unit to a CAESAR II internal unit Comments can be added at the end of each line separated from the last column value by spaces and preceded by the "*" character. All PCF component attributes can be specified inside the PCF with their associated units. Any unit specified by the PCF component attributes which is not a standard internal CAESAR II unit must be mapped inside the PCF_UNITS_MAP.TXT file, as defined by Utilities > Tools > Create/Review Units on the main window ribbon. CAESAR II divides the user-supplied value by this constant to calculate the value for the attribute that is displayed by the software according to the units specified in the configuration options (except that temperature from C° to F° will also add the 32 °). CAESAR II User's Guide 365 Piping Input To Modify the PCF_UNITS_MAP.TXT File Locate this file in the CAESAR II System folder. This is an optional task. You can review the default file and determine if you need to make changes to fit your model. 1. Open the PCF_UNITS_MAP.TXT file in any text editor, such as Notepad. An example of the CAESAR II default file is shown below. 2. Modify any of the units definitions or add another unit definition as needed. 3. Save, and close the file. PCF Material Mapping The PCF_MAT_MAP.TXT file maps PCF material names to a corresponding CAESAR II material number. Note that the first line is currently reserved to the CAESAR II version number. The match in this file must be an exact match. If no match is found, then the software searches the CAESAR II material database to find the "best match" (where the "best match" tries to do an intelligent match, adjusting for dashes, spaces, "GR", "SA" versus "A", and so forth) for the material name. PCF COMPONENT-ATTRIBUTE3 is used by the software to set the material attribute for each component. If the COMPONENT-ATTRIBUTE3 value is not defined or recognized, the software applies the default material as specified by the Material Number value in the dialog box. Any material specified by the PCF COMPONENT-ATTRIBUTE3 which is not a standard CAESAR II material as defined in the Tools > Materials dialog under the Material > Edit… menu must be mapped inside the PCF_MAT_MAP.TXT file. CAESAR II User's Guide 366 Piping Input To Modify the PCF_MAT_MAP.TXT File This file is in the CAESAR II System folder. This is an optional task. You can review the default file and determine if you need to make changes to fit your model. 1. Open the PCF_MAT_MAP.TXT file in any text viewer, such as Notepad. The CAESAR II default file looks like this. 2. Modify any of the materials definitions. 3. Save and close the file. PCF Restraint Mapping The PCF_RES_MAP.TXT file defines the CAESAR II restraint types corresponding to PCF support/restraint names. CAESAR II uses the SUPPORT mapping component to apply supports at the specified coordinates. If the software is unable to match a SUPPORT with a <SUPPORT_NAME> keyword in the PCF_RES_MAP.TXT file, only the SUPPORT-DIRECTION attribute is interpreted by the software. The SUPPORT-DIRECTION attribute must have a value of UP, DOWN, EAST, WEST, NORTH, or SOUTH. Support configurations can vary from project-to-project. In order to fine-tune the configuration CAESAR II uses with an imported model for a given SUPPORT component, you need to map an attribute to the <SUPPORT_NAME> keyword in the PCF_RES_MAP.TXT file. CAESAR II User's Guide 367 Piping Input The following example displays a typical SUPPORT component. The attribute definition (VG100) for the NAME attribute is highlighted and should be used to define CAESAR II support mapping. Remember that, as your support configuration changes, you can customize this mapping file to ensure proper import into the software. To Modify the PCF_RES_MAP.TXT File Locate the PCF_RES_MAP.TXT file in the CAESAR II system folder. This file defines the CAESAR II function corresponding to PCF support/restraint names. This is an optional task. You can review the default file and determine if you need to make changes to fit your model. 1. Open the PCF_RES_MAP.TXT file in any text editor, such as Notepad. 2. Modify any of the attribute customization options or restraint definitions. 3. Save, and close the file. Defining PCF Keywords In the Keyword Mapping Section, define an attribute from your PCF file to associate with the following CAESAR II keywords: <SUPPORT_NAME> <SUPPORT_TAG> <SUPPORT_GUID> The CAESAR II keywords located within "<>" are used in the PCF import process. The <SUPPORT_NAME> keyword is used by CAESAR II to map the supports. The <SUPPORT_TAG> and <SUPPORT_GUID> keywords are support properties that are imported into CAESAR II. Defining Support Mapping In the Support Mapping Section, define the support mapping. In the following example file, VG100 corresponds functionally to two CAESAR II supports: +Vertical support (weight support) Guide, each with friction coefficients equal to 0.3 CAESAR II User's Guide 368 Piping Input This file supports a wide range of support functions, plus the key words MU= (for friction) and GAP= (to define gaps in the restraint). The syntax for each support type is: <Support Name> <N> <Restraint Function> <MU=> <GAP=> When creating the blank space use the Space Bar. Do not use the Tab key. <Support Name> CAESAR II attempts to match the <Support Name> with the attribute definition from your PCF mapping file. Any attribute definition in the PCF file that contains the <Support Name> is considered a match (it does not have to be an exact match). For example, if the <Support Name> is VG1, an attribute definition such as VG100 would be considered a match. For optimal results, list the <Support Names> in the order from longest name to shortest name. Otherwise, if you have both VG1 and VG100 as <Support Names>, the software reads VG1 as a match before VG100 is processed. <N> Specifies the number of CAESAR II restraints to be placed in the corresponding Restraint auxiliary panel in the Piping Input. CAESAR II allows up to six restraints on any element. <Restraint Function> Specifies the purpose/type of restraint (GUI, LIM, VHGR, and so forth.), Global Axes (VERT, NS, EW, and so forth), or Local Axes (a, b, c, and so forth): ANC, GUI, LIM, VHGR, CHGR Creates a CAESAR II Anchor, Guide, Axial Restraint, Variable Hanger, or Constant Hanger, respectively. The variable and constant attributes create to-be-designed hangers, which may end up as either variable or constant hangers. VERT, EW, NS Indicates a translational restraint that corresponds to the compass points of the global axes (Y, X, Z respectively for the Y-up setting, and Z, X, Y respectively for the Z-up setting). See the figure below. Create one-way restraints by prefixing the attribute with CAESAR II User's Guide 369 Piping Input "+" or "-". A, B, C Indicates a translational restraint that corresponds to the local axes of the support/pipe installation. The A corresponds to the centerline of the pipe, B corresponds to the "direction" attributed to the support, and C corresponds to the cross-product of the A and B axes. As with the global restraints, one-way restraints may be created by prefixing with + or -. See the figure below. <MU=> Optional keyword followed by a value for adding a friction coefficient to the restraint. (This keyword is not valid with ANC, VHGR, CHGR.) <GAP=> Optional keyword followed by a value and set of units for adding a gap to the restraint (This keyword is not valid with ANC, VHGR, CHGR.) The software also processes equipment nozzles designated by the ENDCONNECTION-EQUIPMENT keyword as imposed thermal displacements in all degrees of freedom, all with values of 0.0. This creates an initial behavior of an anchor but allows you to easily impose actual thermal displacements when known. CAESAR II User's Guide 370 Piping Input Examples The examples below illustrate typical restraint configurations, along with suggested mapping entries. Variable Spring Hanger These represent variable spring hangers and are mapped onto a single CAESAR II support (= VHGR). This is interpreted as a program-designed spring hanger in CAESAR II. Constant Effort Spring Hanger This represents a constant effort spring hanger, and thus is mapped onto a single CAESAR II support (= CHGR). This is treated as a program-designed spring hanger in CAESAR II. Note that it is identical to the VHGR shown in the figure above. CAESAR II User's Guide 371 Piping Input These hanger rod assemblies only resist downward (weight) loads and allow upward movement. In CAESAR II, they are typically modeled as +Y (or +Z, depending on how the vertical axis is set). These sliding supports only resist downward (weight) loads and allow upward movement. They are represented as a single +VERT support. However, because they slide against a base, most stress analysts prefer to add a friction coefficient (MU=x.xx). These restraints resist load/movement in both directions (so the "+" of the previous two supports is eliminated). If the restraint is always installed vertically, then use the first definition (VERT). If the restraint is installed in any direction (for example, vertically or horizontally), use the second definition B, indicating that it acts along the installed support direction. This assumes that the installed direction of the restraint is always defined as the direction from the main steel towards the pipe. Because sliding is involved, a friction coefficient is included as well. CAESAR II User's Guide 372 Piping Input YRIGID 1 VERT MU=0.3 or YRIGID 1 B MU=0.3 If this restraint is always installed vertically on horizontal lines (as shown in the figure above), then the support function can always be modeled as a Guide (with sliding friction). If the restraint may be installed in any direction at all (with restraint direction corresponding to the direction of the attachment point toward the pipe), then use the second definition (C) as it represents the direction lateral to the pipe and the restraint. UGUIDE GUI 1 MU=0.3 or UGUIDE C 1 MU=0.3 This restraint maps to two functions: +VERTical GUIde CAESAR II User's Guide 373 Piping Input TEESUPPORT 2 +VERT MU=0.3 GUI MU=0.3 Because sliding is involved in both functions, friction coefficients are provided for both. VERTLATERAL VERT MU=0.3 GUI MU=0.3 2 or VERTLATERAL B MU=0.3 C MU=0.3 2 This restraint maps to two functions: up/down restraint side-to-side restraint If it is always installed vertically, then it is defined as a VERTical and a GUIde. If it is possible that the restraint may be rotated about the pipe to be installed in any direction, then use the CAESAR II User's Guide 374 Piping Input second definition, which represents restraint along the direction of the support as well as lateral to the support and pipe. VERTAXIAL 2 +VERT MU=0.3 LIM MU=0.3 or VERTAXIAL 2 +VERT MU=0.3 A MU=0.3 This restraint maps to two functions: +VERT support An axial restraint. The axial restraint can be defined equally as LIM or A (as A corresponds to restraint along the direction of the pipe centerline). SWAYSTRUT 1 B These represent sway struts, which may be installed in any direction, and provide restraint along the line of action of the sway strut. Assuming that the restraint direction corresponds to the CAESAR II User's Guide 375 Piping Input direction of the sway strut, then the best way to define these restraints is B (restraint along the support direction). ANCHOR 1 ANC These restraints all restrict movement of the pipe in all six degrees-of-freedom, so they can be defined as Anchors ("ANC"). PENETRATION 4 +C GAP=aMM -C GAP=bMM -VERT GAP=cMM +VERT GAP=dMM CAESAR II User's Guide 376 Piping Input In the example above, the pipe (and the local A-axis) is running into the page. With B up, +C is to the right. Some of these can get quite complex, especially if restraints have different gaps in different directions. It may require trial and error to determine exactly how the +/- restraint directions correspond to the support direction passed in the PCF. In some cases, you may want to model the restraint behavior in CAESAR II rather than in the mapping file. PCF Stress Intensification Factor Mapping The PCF_SIF_MAP.TXT file defines the CAESAR II SIF data to be applied at the intersection of tees and olets. The file also provides support for some SIF keywords. Stress Intensification Factors (SIF) are not assigned a separate PCF COMPONENTATTRIBUTE or defined in any other way inside PCFs. In order to tune Stress Intensification Factor settings of imported PCF components, CAESAR II provides the PCF_SIF_MAP.TXT mapping file. The file defines five columns: SKEYS - PCF components use SKEYS to indicate how their subtype is used within the general component group. CAESAR II SIF TYPE - Should be set to the SIF type number used by CAESAR II as shown in the CAESAR II SIF TYPE figure below. PAD=X.X UNITS - (optional) Should be set to the SIF pad thickness, including the applicable unit (for example, PAD=10 MM) Ii=X.XX - (optional) Should be set to the in-plane SIF of the component. This is a multiplier, and therefore unit-less (for example, Ii=1.23) Io=X.XX - (optional) Should be set to the out-plane SIF of the component. This is Applying the above example values to set the TERF SKEY to the associated reinforced type requires the following mapping entry to be specified inside the PCF_RES_MAP.TXT file: CAESAR II User's Guide 377 Piping Input TERF 1 PAD=10 MM Ii=1.23 Io=2.34 Each PCF component defines an SKEY. For an example, see the SUPPORT component identifier listed in the figure in PCF Restraint Mapping (page 367) (SKEY 01HG). In this case, these are typically four-character words indicating tee type (CROSS, OLET) and end type. The PCF menu command matches the SKEYS to the entries in this mapping file. If an SKEY is not found in this file, you should add it. To Modify the PCF_SIF_MAP.TXT File Locate this file in the CAESAR II system folder. This step is strongly recommended in order to take advantage of the capabilities of the PCF menu command. 1. Open the PCF_SIF_MAP.TXT file in any text editor, such as Notepad. 2. Modify any of the SIF definitions. 3. Save, and close the file. Choose Files Selects .pcf files to convert. The files then display in the top pane of the dialog box. Begin Processing Processes the selected .pcf files using the selected conversion options. If you select multiple groups of files to convert, you can set different conversion options for each group. CAESAR II User's Guide 378 Piping Input Save Warnings Saves status messages to a file other than the default file of CAESAR II file name>.LOG.rtf. During the conversion process, the status messages display in the message area in the lower right hand pan Import a piping model from a PCF using APCF 1. Click APCF on the Import Model toolbar or click Environment > Advanced PCF Import (APCF) on the Piping Input menu. The Advanced PCF Import (APCF) dialog box displays. 2. Click Choose Files. The Open dialog box displays. 3. Select one or more PCFs and click Open. The selected file(s) display in the Advanced PCF Import (APCF) dialog box. Multiple files typically represent different sections of a model or individual pipe runs. To remove a PCF, select the file and press Delete. 4. Type the Start Node and Increment value for each of the files. 5. For each file, change any of the conversion options in the lower left-hand pane as needed. Condense Rigids (page 381) Condense Tees (page 381) Condense Elbows (page 381) CAESAR II User's Guide 379 Piping Input Use Pipe Materials Only (page 381) Combine PCF Files (page 382) Set North Direction (page 382) Diameter Limit (page 382) Length for Nodal Increment (page 382) Material Number (page 383) Pipe Schedule/Wall Thickness (page 384) 6. If you opened more than one file and only want to import part of the model, select the files to import. You can import the other files after reviewing the first import. 7. To initiate the import, click Begin Processing. During the conversion process, status messages display in the lower right-hand pane. After processing completes, the imported model displays in the Classic Piping Input dialog box and the graphic view. The software saves status messages to a log file with the name <CAESAR II file name>.LOG.rtf. The log file is saved in the selected CAESAR II output file folder. 8. View your new CAESAR II input model in the Classic Piping Input graphic view. If needed, resize the view to see the model. For example, the software imports the below model from the sample file 1001-P-Input.pcf: Click Undo CAESAR II User's Guide on the Input Tools toolbar to remove the imported elements. 380 Piping Input 9. If you have additional PCFs to import, select the files, change any conversion options as needed, clear the selection of the previously imported files, and click Begin Processing. 10. Save the model. 11. Close the Advanced PCF Import (APCF) dialog box after importing all files. Start Node Indicates the starting node number in the resulting CAESAR II model. By default, the entire model is renumbered using this value as the starting point. To disable renumbering, you must set this option and Increment (page 381) to zero. Increment Defines the value used as a node number increment. This value is used during the renumbering of the model. To disable renumbering, you must set this option and Start Node (page 381) to zero. Condense Rigids Instructs the software to combine rigids that connect to each other into a single element. This indicates whether these items should be condensed/merged into adjacent elements. For example, a valve with adjacent gaskets and flanges would be combined into a single rigid element. If activated, then elements are condensed/merged unless there is a valid reason not to (change of cross section, change of operating conditions, restraint at the location, and so forth). The default value is TRUE. Condense Tees When set to TRUE, this directive instructs the software NOT to treat tees as three elements but instead condense them to a single node. The SIF is applied at the tee node. The use of the three elements allows pipe properties of the tee to differ from the attached piping. The default value is TRUE. Condense Elbows Controls whether the software treats elbows as two designated elements. When set to TRUE, this directive instructs the software NOT to treat elbows as two designated elements. Rather, it is condensed into its adjacent elements for each direction in which the elbow travels. The default value is TRUE. Use Pipe Materials Only Instructs the software to apply pipe materials only as defined by the PCF COMPONENTATTRIBUTE3 identifiers. Activating this option replaces the material of various components (elbows, valves, flanges, reducers, tees, and so forth) with the appropriate piping material, where possible, leading to a much more homogenous CAESAR II model. Matching components to their corresponding piping material is done by assembling a matrix of Pipe Spec/diameter combinations, based the available data transmitted in the PCF. Where an exact match is available, the material CAESAR II User's Guide 381 Piping Input substitution is made. Where piping materials are available for the Pipe Spec but not the diameter, a match is made to the closest diameter. Where no piping material is available for the Pipe Spec, the component material is retained. For example, A106 Grade B would be applied but A234 Grade WPB would be ignored. If you choose to condense Rigids, Tees, or Elbows, set Use Pipe Materials Only to TRUE. Combine PCF Files Converts and combines PCFs in the dialog box into a single CAESAR II model. You are prompted for the name of the combined CAESAR II file. When you merge multiple PCFs into a single CAESAR II model using Combine PCF Files, line numbers are assigned based on the originating PCF name. Set North Direction Specifies the plant north direction mapping so that the Intergraph Smart 3D® PCF model north direction aligns with the CAESAR II global axis. You can import a model via PCF, and then set the north direction to map from a model N-S, E-W system used in isometrics to the XYZ coordinate system used in CAESAR II. The mapping updates the orientation as the model rotates and exports the mapping to CAESAR II Access format. Software such as SmartPlant® Interop Publisher (SPIOP) and CAESAR II ISOGEN can import the Access data and properly orient the model. Set North Direction is useful when you do not use the default CAESAR II mapping. You can map the north arrow to a CAESAR II global axis: -X (the default value for no rotation), +X, -Z, or +Z. Diameter Limit Use this to exclude the processing of small pipes, such as vents and drains, by specifying the size (nominal diameter) below which pipes will be ignored. Enter a diameter limit of -1.000 to include all pipe sizes that you want to import into CAESAR II. Length for Nodal Increment Increases node increments for pipe lengths greater than the specified value. This option allows you to set the nodal increment for imported PCF files based on pipe length, which means you can specify a larger buffer of node numbers for longer pipe lengths. This feature is helpful when creating intermediate nodes and elements to place supports. Typical units (depending on your unit system): in mm cm Type a value to activate this option. The software divides the length of each piping element by the value entered in Length for Nodal Increment (The answer is rounded to the next whole number). The software multiplies that quotient by the value in the Increment field for the specified PCF file. The result is the node increment for that element. CAESAR II User's Guide 382 Piping Input For example, if you do not enter a value in Length for Nodal Increment the software numbers all the nodes according to the value in the Increment column. If you enter a value in Length for Nodal Increment, the software performs the procedure listed above to determine the nodal increment for each element. In the following example, if you enter 15 in Length for Nodal Increment and a piping element is 7.875 feet (94.5 inches), the software divides 94.5 by 15 and gets 6.3. Because the software rounds the quotient to the next whole number, 6.3 is rounded to 7. So, if the value in the Increment column is 10, the software multiplies 10 by 7, which results in a nodal increment of 70, as shown below. Material Number Select the CAESAR II material to be assigned to components which do not have the material attribute explicitly set otherwise. The default is low carbon steel (material number 1). CAESAR II User's Guide 383 Piping Input Pipe Schedule/Wall Thickness Select the default schedule of the pipe to be used in case the wall thickness of the pipe cannot be determined from the PCF. Show Informational Messages Piping Input menu: Environment > Show Informational Messages Displays informational messages upon the conversion of nominal to actual diameters, schedule to wall thickness, and specific gravity to density. Click Environment > Show Informational Messages. Clear the check box to suppress these messages. Reset View on Refresh Piping Input menu: Environment > Reset View on Refresh Reset and Refresh Tools toolbar: Reset View Controls the way graphics behave when you add or modify elements. When this option is turned on, CAESAR II resets the plot to the default view each time you refresh. CAESAR II Configuration Piping Input menu: Environment > CAESAR II Configuration CAESAR II Tools toolbar: CAESAR II Configuration Opens the configuration file for review and editing. For more information, see Configuration Editor (page 56). Global Menu Performs actions associated with commands you can perform on a group of elements, such as the block operations (Rotate, Invert, and so forth). Rotate Piping Input menu: Global > Rotate Block Operations toolbar: Rotate Rotates elements defined in the block. Displays the Block Rotate dialog box. This dialog box rotates the block through some angle about the X, Y, or Z axis. For more information, see Performing Block Operations (page 439). Unskew Returns skewed geometry to an orthogonal orientation. CAESAR II User's Guide 384 Piping Input Setup Determines what in the block should be rotated, including restraints, displacements, force/moments, uniform loads, flexible nozzles, flanges, and element characteristics. The default is for all items that appear in the block to be rotated with the block. Degrees Specifies the degrees of the rotation. Add Bends Specifies that the software includes bends in the block rotation. Duplicate Piping Input menu: Global >Duplicate Block Operations toolbar: Duplicate Duplicates elements in a block. Displays the Block Duplicate dialog box. You can make identical copies of the block. You can also make a mirror image by flipping the chosen elements in one of the orthogonal planes. Mirror imaging is done on the piping delta dimensions only. That is, restraints are copied but not mirror imaged. A +Y restraint does not become a -Y restraint when mirrored in the XZ plane. Setup Restraints, displacements, forces/moments, uniform loads, nozzles, flanges, and element characteristics can be individually included or excluded from the duplication. CAESAR II User's Guide 385 Piping Input After the type of duplication is determined, you must decide the following: Where in the Elements List to put the duplicated group of elements, either at the end of the current block, the end of the input file, or after a specific element in the model. What node increments to add to the nodes in the block so that they define unique pipe elements. Be sure this increment is large enough to avoid any duplication of node numbers. For more information, see Performing Block Operations (page 439). Delete Piping Input menu: Global > Delete Block Operations toolbar: Delete Deletes the selected block of elements. A confirmation message displays before the delete action is taken. For more information, see Performing Block Operations (page 439). Nodes Piping Input menu: Global > Nodes Block Operations toolbar: Renumber Rearranges the node numbers in the block. You can use this command to clean up part or all of the piping system. It is not unusual to put the entire model in one block and do a full renumber of all nodes. To renumber the node numbers in a block Make copies of any large jobs before renumbering them. Be particularly careful when renumbering systems containing large numbers of interconnected restraints with CNodes. 1. Select the block of nodes you want to renumber from the 3D Graphics pane or in the Elements dialog box. 2. Click Renumber in the Block Operations toolbar. The Block Renumber dialog box displays. 3. Select whether you want the software to increment or renumber the block nodes. Select Increment to change all node numbers in the block. The change (+ or -) is specified as the Node Increment. For example, if you have nodes of 10, 30, 600, 25 and 670 in a block, and you select Increment and specify a Node Increment of 100, the software changes the node numbering in the block to 110, 130, 700, 125 and 770, respectively. Select Renumber to enable the Start Node box and renumber the selected block of nodes from the Start Node number by the Node Increment that you specify. For example, if you have nodes of 10, 30, 600, 25, and 670 in a block, and you select Renumber and specify a Start Node of 100 and a Node Increment of 10, the software changes the node block numbering to 100, 110, 120, 130, and 140, respectively. CAESAR II User's Guide 386 Piping Input Be aware that the Start Node and Node Increment values may introduce node numbers used elsewhere in the model. 4. Select Renumber Matching Nodes Outside to renumber the same nodes outside of the selected block. CAESAR II renumbers the nodes of the elements that are connected to the selected block, and the model remains connected in the same way as it was before the renumber. The boundary nodes include the From and To nodes of the elements connected to the selected block, plus the nodes of the auxiliary data block that are connected to the selected block. The software renumbers every node in the selected block on the model. If you clear Renumber Matching Nodes Outside, the software does not apply the increment or renumber action to restraints, displacements and branch connections in the selected block of nodes. CAESAR II does not typically renumber a CNode in a block, because the CNode is connected to a node outside the block. The software does not renumber CNodes if they do not connect to a node in the block and on the piping system. To avoid any confusion when renumbering nodes, start the renumbering at a node greater than the largest node in the model. If all nodes renumber successfully (that is, there are not any dangling CNodes), then you can specify a Node Increment with a negative increment to shift the newly renumbered nodes back into the original range. Typically, you may graphically select multiple blocks to renumber. However, CAESAR II can only perform the renumber operation for the first block, with respect to the element list. In this case, CAESAR II displays a message box with information about the block that is to be renumbered. You can then continue to renumber the second block and so on until all blocks are renumbered. For more information, see Performing Block Operations (page 439). Invert Piping Input menu: Global > Invert Block Operations toolbar: Invert Assigns new From Node and To Node values to the selected block of elements. The Invert command reverses the order of the elements in the selected group as well as the node numbering while preserving the geometry of the input model. CAESAR II User's Guide 387 Piping Input Contiguous segments (sets of elements) may be selected in either the Elements dialog box, the 3D Graphics pane, or the Line Numbers dialog box. Why use the Invert command? The Invert command can be very helpful when you have imported a new piping input model from an external source, such as a Piping Component File (PCF), and you want to re-assign node numbers. For example, for an imported run from a termination to a tee, invert it to run from the tee to the termination. To invert a block of elements 1. Select the block of elements (nodes) you want to invert, either from the Elements dialog box or from the 3D Graphics pane or from the Line Numbers dialog box. If you select a block of elements from the Elements dialog box or from the Line Numbers dialog box, the corresponding elements are selected (highlighted) in the 3D Graphics panel. If you select a block of elements in the 3D Graphics pane or from the Line Numbers dialog box, the corresponding elements are NOT selected (highlighted) in the Elements dialog box. 2. Click the Invert icon on the Block Operations tool bar. Alternatively, right-click in the Elements dialog box to display the menu and click Block Operation > Invert. The delta dimensions (DX, DY, DZ) of the elements are reversed. In most cases, the node sequence (From and To nodes) remains the same, but the order and direction of the elements are reversed. Notice that only the node numbers are changed in the 3D Graphics pane. CAESAR II User's Guide 388 Piping Input 3. Review the Elements dialog box to verify the new delta dimension assignments. For example: For more information, see Performing Block Operations (page 439). Change Sequence Piping Input menu: Global > Change Sequence Block Operations toolbar: Change Sequence Changes or rearranges the sequence (order) of elements while preserving the geometry. CAESAR II User's Guide 389 Piping Input Why use the Change Sequence command? Typically, the Elements dialog box displays by the order of elements entered during the input process. The order in the list is important because when you specify an input value for an element in the list, that value propagates to all the elements in the list following it UNTIL the value is explicitly changed. When you import piping model data (in the form of PCFs) from other piping input design software such as Intergraph Smart3D, CAESAR II imports the elements in one sequence. However, that sequence may not be what you want. For example, you may want all the highpressure elements to be listed together. This reduces the number of unique input fields to verify and can help you to logically organize the model. You can re-organize elements in a way so that those with similar carry-forward properties are placed consecutively. To change the sequence of elements 1. Select the block of elements (nodes) whose sequence you want to change, either from the Elements dialog box, from the 3D Graphics pane, or from Line Numbers dialog box. 2. Click Change Sequence in the Block Operations tool bar. Alternately, you can right-click in the Elements dialog box, and then click Block Operations > Change Sequence. The Change Sequence dialog box displays. 3. Choose where in the list you want to move the selected block. To move the selected block after a given element, click Follow. To move the selected block before a given element, click Precede. The cursor changes to indicate the operation is in progress. 4. From the Elements dialog box, position the cursor in the line where you want the selected block to be placed. Alternatively, you can select elements in the 3D Graphics pane and then click on the element where you want to move them. The selected block of elements displays in the new order. The 3D graphics model does not change. This command only affects the Elements dialog box display contents. Remember that this command provides you with the capability of organizing "like" types of elements together. To re-store the order of the Elements dialog box to the original list, use the Undo button. For more information, see Performing Block Operations (page 439). CAESAR II User's Guide 390 Piping Input Options Menu Performs actions associated with the display of the model. Range Piping Input menu: Options > Range Plot Tools toolbar: Range Shortcut key: CTRL+ALT+U Displays only the elements that contain nodes within a range. This is helpful when you need to locate specific nodes or a group of related elements in a large model. This command displays the Range dialog box. Alternatively, press U. Using the Range command affects the display and operation of other 3D graphics highlighting options. For example, if part of the model is not visible because of the use of the Range command, then the Diameters command only highlights the elements that are visible. Also, if using the Range command hides any nodes containing the predefined displacements, the Displacements legend grid still displays, but the model may not highlight correctly. Find may not work properly for the part of the model that is hidden by the range. The corresponding message displays in the status bar. Range Dialog Box (page 391) Range Dialog Box Controls options for manipulating ranges. Show only Specifies the items to show. From Specifies the node number for the start of the range. To Specifies the node number for the end of the range. At These Elements All elements that exist in the model are displayed. This list indicates which elements are included in the range. Clear the check box for elements that you do not want to include. Add Adds an item to the At These Elements list. Reverse Selection Clears all check boxes that were selected in the At These Elements list and selects all check boxes that were cleared. CAESAR II User's Guide 391 Piping Input Select All Selects all check boxes in the At These Elements list. Clear All Clears all check boxes in the At These Elements list. Restraints Piping Input menu: Options > Restraints Plot Tools toolbar: Restraints Shortcut keys: CTRL+ALT+R Turns the display of restraints on or off on the current model. On the toolbar, click the arrow on the icon to indicate the display size of the restraints and whether the software displays restraints with or without connecting nodes (CNodes). When Restraints is turned on the software displays: A directional arrow for a restraint. A directional arrow and curved arrow (following the right-hand rule) for rotational restraints, such as RX, RY, or RZ. To graphically display restraint gaps, use the Restraint legend. For more information, see Legends Toolbar (page 413) and Check your model with legends (page 414). Anchors Piping Input menu: Options > Anchors Plot Tools toolbar: Anchors Shortcut key: CTRL+ALT+A CAESAR II User's Guide 392 Piping Input Turns the display of anchors on or off. Click the arrow on the icon to indicate what size you want the anchors to display on your model, as well as whether the software displays anchors with or without connecting nodes (CNodes). Displacements Piping Input menu: Options > Displacements Plot Tools toolbar: Displacements Shortcut key: CTRL+SHIFT+D Turns the display of displacements on or off. This option also controls the display of displacements on CNode restraints. When Displacements is turned on, the software displays: A directional arrow for the resultant linear displacement vector. A directional arrow and curved arrow (following the right-hand rule) for the resultant rotational displacement vector. A pair of shorter directional arrows for Fixed linear displacement. (Disp. Value = 0) A pair of shorter directional arrows with curved arrows for Fixed rotational displacement. CAESAR II User's Guide 393 Piping Input A directional arrow with a sphere at the top for non-fixed displacement which indicates hidden fixed vectors. A directional arrow and curved arrow (following the right-hand rule) with a sphere at the top for the resultant rotational non-fixed displacement which indicates hidden fixed vectors. On the toolbar, you can also specify: The arrow size - Largest, Larger, Medium, Smaller, or Smallest. Whether to hide or show fixed displacements - Show Fixed. The vector to display - Vector1, Vector2, and so on. CAESAR II User's Guide 394 Piping Input Hover the cursor over displacement arrows to see the displacement values for the displayed vector: Where a restraint has a CNode with displacement, the displacements are displayed with values displayed with the Node number: You can change the default arrow color in the Graphics Settings of the Configuration Editor or by using Plot Properties . For more information, see Displacements (page 81) and Display Options Toolbar (page 410). Hangers Piping Input menu: Options > Hangers Plot Tools toolbar: Hangers Shortcut key: CTRL+ALT+H Turns the display of hangers and cans on or off. This is a graphical representation of the number of hangers at the location, not of the hanger installation. CAESAR II User's Guide 395 Piping Input On the toolbar, click the arrow on the icon to indicate the display size of the hangers and whether the software displays hangers with or without connecting nodes (CNodes). When Hangers is turned on, the software displays: A single hanger at the location of the hanger. A single can at the location of the can. Multiple hangers or cans at a single location as separate symbols. CAESAR II User's Guide 396 Piping Input Nozzle Flexibility Piping Input menu: Options > Nozzle Flexibility Plot Tools toolbar: Nozzles Displays the nozzles for which you want to specify stiffnesses. Flange Check Piping Input menu: Options > Flange Check Plot Tools toolbar: Flanges Displays the flange nodes that the software evaluates. CAESAR II User's Guide 397 Piping Input Nozzle Check Piping Input menu: Options > Nozzle Check Plot Tools toolbar: Nozzle Limits Displays the nozzles in which you want to set a check. Forces Piping Input menu: Options > Forces Legends toolbar: Forces Shortcut key: CTRL+ALT+F Turns the display of forces and moments on and off. When Forces are turned on, the software displays: A directional arrow for a force. A directional arrow and curved arrow (following the right-hand rule) for a moment. You can also specify: The arrow size - Largest, Larger, Medium, Smaller, or Smallest. The vector to display - Vector1, Vector2, and so on. You can change the default arrow colors in the Graphics Settings of the Configuration Editor. For more information, see Forces/Moments 1 (page 81) and Forces/Moments 2 (page 81). CAESAR II User's Guide 398 Piping Input Uniform Loads Piping Input menu: Options > Uniform Loads Legends toolbar: Uniform Loads Updates the model to show each uniform load in a different color. Use this option to see the uniform load variations throughout the system or to verify that changes have been made. A color key displays the uniform loads defined in the model. You can change the assigned colors to meet your needs. The uniform load parameters display in a table. Use the scroll bars to view all the data. Click Next >> and Previous << to move through the displacement or force vectors. Uniform Loads has three vectors defined. The Node column represents the start node number where the uniform loads vector was first defined. Because the data propagates throughout the model until changed or disabled, the model is colored accordingly. Wind/Wave Piping Input menu: Options > Wind/Wave Legends toolbar: Wind/Wave Updates the model to show each wind or wave load in a different color. Use this option to see the variations throughout the system or to verify that changes have been made. A color key displays the wind or wave loads defined in the model. The wind and wave load parameters display in a table. Use the scroll bars to view all the data. Click Next >> and Previous << to move through the loads. All the elements with wind defined display in red. All the elements with wave data defined display in green. The legend grid shows the relevant data. Axis Piping Input menu: Options > Axis Plot Tools toolbar: Axis Shortcut key: ALT+SHIFT+P Turns the display of the coordinate system on or off. You can select the following options (in Classic Piping Input and Static Output Processor): Axis Planes Displays planes with the coordinate system axes. CAESAR II User's Guide 399 Piping Input Axis Displays the coordinate system axes. Off Turns off axis display. The software sets the default value from the value of Axis Mode (page 90) in the Configuration Editor. North Arrow Displays a north arrow with the coordinate system. The North arrow indicates the North orientation of the plant. The software sets the default value from the value of North Direction (page 90) in the Configuration Editor. Node Numbers Piping Input menu: Options > Node Numbers Piping Input Plot Tools toolbar: Node Numbers Shortcut key: CTRL+ALT+N Turns the display of node numbers on or off. When node numbers are turned on, the software always displays the number in front of the pipe: You can also click CAESAR II User's Guide and select Node Display Options to control the node number display: 400 Piping Input Filters Show All Displays all node numbers or names. Anchors Displays anchor node numbers or names. Hangers Displays hanger node numbers or names. Restraints Displays restraint node numbers or names. Format Show Tags Displays support tags, hanger tags, and element names. Number Only Displays node numbers if they are assigned. Node names do not display. Name Only Displays node names if they are assigned. Node numbers do not display. The following formats display node name and node number: Number (Name) Name (Number) Number - Name Name - Number Filter and Format Combinations You must select a format in combination with the Show All, Anchors, Hangers, or Restraints filters. You can customize node number, node name, and tag display by combining options, such as: All + Show Tags displays all node numbers, names, and tags. Anchors + Show Tags displays anchor node numbers, names, and tags. All + Names Only displays all node names. Node numbers and tags do not display. Hangers + Names Only displays hanger node names. Node numbers and tags do not display. All + Show Tags + Names Only displays all node names. Node numbers and tags do not display. In cases where a node contains multiple values, a tag overrides a node name, and a node name overrides a node number. CAESAR II User's Guide 401 Piping Input Length Piping Input menu: Options > Length Plot Tools toolbar: Lengths Shortcut key: ALT+SHIFT+L Turns the display of element lengths on or off. Alternatively, press L. Tees Piping Input menu: Options > Tees Plot Tools toolbar: Tees Shortcut key: ALT+SHIFT+T Displays where you have specified tees or SIFs on the model. Expansion Joints & Rigids Piping Input menu: Options > Expansion Joints & Rigids Plot Tools toolbar: Expansion Joints & Rigids Emphasizes the display of elements such as restraints, anchors, displacements, and expansion joints by changing pipe element display to lines. CAESAR II User's Guide 402 Piping Input Diameters Piping Input menu: Options > Diameters Legends toolbar: Diameters Shortcut key: CTRL+ALT+D Updates the model to show each diameter in a different color. Use this option to see the diameter variations throughout the system or to verify that diameter changes have been made. Alternatively, press D. A color key displays the diameters defined in the model. You can change the assigned colors to meet your needs and update diameter settings. Wall Thickness Piping Input menu: Options > Wall Thicknesses Legends toolbar: Wall Thicknesses Shortcut key: CTRL+ALT+W Updates the model to show each wall thickness in a different color. Use this option to see the wall thickness variations throughout the system or to verify that changes have been made. Alternatively, press W. A color key displays the thicknesses defined in the model. You can change the assigned colors to meet your needs. Corrosion Piping Input menu: Options > Corrosion Legends toolbar: Corrosion Updates the model to show each corrosion allowance in a different color. Use this option to see the corrosion variations throughout the system or to verify that changes have been made. A color key displays the corrosion allowances defined in the model. You can change the assigned colors to meet your needs. Piping Codes Piping Input menu: Options > Piping Codes Legends toolbar: Piping Codes Updates the model to show each piping code in a different color. Use this option to see the piping code variations throughout the system or to verify that changes have been made. Materials Piping Input menu: Options > Material Legends toolbar: Materials Shortcut key: CTRL+ALT+M CAESAR II User's Guide 403 Piping Input Updates the model to show each material in a different color. Use this option to see the material variations throughout the system or to verify that changes have been made. Alternatively, press M. A color key displays the materials defined in the model. You can change the assigned colors to meet your needs. Pipe Density Piping Input menu: Options > Pipe Density Legends toolbar: Pipe Density Updates the model to show each pipe density in a different color. Use this option to see the pipe density variations throughout the system or to verify that changes have been made. A color key displays the pipe densities defined in the model. You can change the assigned colors to meet your needs. Fluid Density Piping Input menu: Options > Fluid Density Legends toolbar: Fluid Density Updates the model to show each fluid density in a different color. Use this option to see the fluid density variations throughout the system or to verify that changes have been made. A color key displays the fluid densities defined in the model. You can change the assigned colors to meet your needs. -Mill Tolerance (%) Piping Input menu: Options > -Mill Tolerance (%) Legends toolbar: -Mill Tolerance (%) Updates the model to show each mill tolerance percentage in a different color. Use this option to see the mill tolerance variations throughout the system or to verify that changes have been made. A color key displays the mill tolerances defined in the model. You can change the assigned colors to meet your needs. The Mill Tolerance legend does not display the positive mill tolerance used with the IGE/TD/12 code. Refractory Thickness Piping Input menu: Options > Refractory Thickness Updates the model to show each refractory thickness in a different color. Use this option to see the refractory thickness variations throughout the system or to verify that changes have been made. A color key displays the thicknesses defined in the model. You can change the assigned colors to meet your needs. CAESAR II User's Guide 404 Piping Input Refractory Density Piping Input menu: Options > Refractory Density Updates the model to show each refractory density in a different color. Use this option to see the refractory density variations throughout the system or to verify that changes have been made. A color key displays the refractory densities defined in the model. You can change the assigned colors to meet your needs. Insulation Thickness Piping Input menu: Options > Insulation Thickness Legends toolbar: Insulation Shortcut key: ALT+SHIFT+I Updates the model to show each insulation thickness in a different color. Use this option to see the insulation thickness variations throughout the system or to verify that changes have been made. Alternatively, press I. A color key displays the thicknesses defined in the model. You can change the assigned colors to meet your needs. Insulation Density Piping Input menu: Options > Insulation Density Legends toolbar: Insulation Density Updates the model to show each insulation density in a different color. Use this option to see the insulation density variations throughout the system or to verify that changes have been made. A color key displays the insulation densities defined in the model. You can change the assigned colors to meet your needs. Cladding Thickness Piping Input menu: Options > Cladding Thickness Updates the model to show each cladding thickness in a different color. Use this option to see the cladding thickness variations throughout the system or to verify that changes have been made. A color key displays the thicknesses defined in the model. You can change the assigned colors to meet your needs. Cladding Density Piping Input menu: Options > Cladding Density Updates the model to show each cladding density in a different color. Use this option to see the cladding density variations throughout the system or to verify that changes have been made. A color key displays the cladding densities defined in the model. You can change the assigned colors to meet your needs. CAESAR II User's Guide 405 Piping Input Insul/Cladding Unit Wt Piping Input menu: Options > Insul/Cladding Unit Wt Updates the model to show each insulation or cladding unit weight in a different color. Use this option to see the variations throughout the system or to verify that changes have been made. A color key displays the insulation or cladding unit weights defined in the model. You can change the assigned colors to meet your needs. Temperatures Piping Input menu: Options > Temperatures > T1 ...T9 Static Output Processor menu: Plot Options > Temperatures > T1 ...T9 Legends toolbar: Show Temps Shortcut keys: CTRL+1 - Show Temperature 1 CTRL+2 - Show Temperature 2 CTRL+3 - Show Temperature 3 CTRL+4 - Show Temperature 4 CTRL+5 - Show Temperature 5 CTRL+6 - Show Temperature 6 CTRL+7 - Show Temperature 7 CTRL+8 - Show Temperature 8 CTRL+9 - Show Temperature 9 Displays the temperature parameters that you have defined. You can define up to nine temperature parameters. Pressures Piping Input menu: Options > Pressures Legends toolbar: Show Pressures Displays the pressure parameters that you have defined. CAESAR II User's Guide 406 Piping Input View Menu Performs actions associated with viewing the model. Toolbars Piping Input menu: View > Toolbars > <toolbar name> All toolbars: Right-click > <toolbar name> Displays or hides the toolbars. Select a toolbar to toggle the toolbar on and off. Customize Toolbars You can drag a toolbar to change the location. You can dock a toolbar on any side of the window, or the toolbar can float above the window. You can customize command locations by pressing ALT-SHIFT and dragging a command button to a new position. To further customize toolbars, commands, key assignments, and menus, right-click a toolbar, and then select Customize to open the Customize dialog box. Customize Dialog Box (page 423) Topics Standard Toolbar ........................................................................... 407 Standard Operators Toolbar .......................................................... 408 Standard Views Toolbar ................................................................ 410 Display Options Toolbar ................................................................ 410 Markups Toolbar ............................................................................ 410 Cutting Planes Toolbar .................................................................. 411 Plot Tools Toolbar.......................................................................... 411 Legends Toolbar ............................................................................ 413 Edit Mode Toolbar ......................................................................... 415 CAESAR II Tools Toolbar .............................................................. 416 Navigation Tools Toolbar ............................................................... 416 List Operations Toolbar ................................................................. 417 Input Tools Toolbar ........................................................................ 417 Block Operations Toolbar .............................................................. 419 Aux Tools Toolbar.......................................................................... 419 Edit Tools Toolbar.......................................................................... 421 Reference CAD Models Toolbar.................................................... 421 Wizards Toolbar ............................................................................. 422 Import Model Toolbar..................................................................... 422 Organization Tools Toolbar ........................................................... 422 Customize Dialog Box ................................................................... 423 CAESAR II User's Guide 407 Piping Input Standard Toolbar The Standard toolbar, which you can access from the Classic Piping Input dialog box, contains the following functions. New - Starts a new piping job. The software opens the New Job Name Specification dialog box. You can also click File > New on the main window ribbon. Open - Opens a different piping input job. You are prompted for the file to open. Save - Saves the selected piping input job. You are prompted for the file name. Cut - Removes the selected data from its current location and places a copy on the Clipboard. Copy - Creates a copy of the selected data and places it on the Clipboard. Paste - Places a copy of the Clipboard contents in the specified location Print - Prints the selected piping input job. Standard Operators Toolbar The Standard Operators toolbar, which you can access from the Classic Piping Input dialog box or the 3D Model, contains the following functions. When you select an operator, the software keeps it active until you click another operator. (For example, Move Geometry stays selected until you select Orbit or Pan.) Zoom to Extents - Fits the entire model in the view. Zoom to Window - Changes the magnification of the model to fit an area that you specify. Click one corner of the area and then while holding the mouse button, stretch a box diagonally to the opposite corner of the area Zoom to Selection - Fits the selected element in the view. Orbit - Rotates the model interactively. Rotate the model using the mouse or the arrow keys on the keyboard. To use the mouse, click the left mouse button on the model to start a bounding box. Hold the left mouse button and move the mouse to the other end of the bounding box. Release the mouse button to update the view. If the bounding box is not visible, check the corresponding box on the User Options tab of the Plot Configuration dialog box For more information, see Configuring 3D Graphics (page 443). During rotation, the model may in centerline mode, or some of the geometry details may disappear or become distorted. This is to improve the display speed. The actual conversion depends on the size and complexity of the model. After the rotation is complete, the model returns to its original state. CAESAR II User's Guide 408 Piping Input Orbit Vertical- Rotates the model on the vertical axis only. Pan - Pans the model. The cursor changes to a hand. Move the cursor while holding down the left mouse button. You can also pan the view while another command is active by holding the center mouse button (or wheel) down while moving the mouse. This provides the panning effects of riding the elevator up/down or stepping to either side. Zoom - Increases or decreases the magnification of the model. Move the cursor up or down holding the left mouse button. Release the mouse button to stop the zoom. Alternatively, press + and - to zoom in and out. You can change the zoom level of the model while in another command by rotating the mouse wheel. Walkthrough - Explores the model with a setup similar to a virtual reality application. This command produces the effect of walking towards the model. For more information, see Walking Through the Model (page 451). Select Element - Select a single element in the model. Hover over an element in the model to display information about that element. Press Ctrl when you select to add or remove elements from the selection. Select Group - Select a group of elements in the model by dragging a window around them. You can add elements to the selection by pressing Ctrl while dragging the window. Remove elements from the selection by pressing Shift while dragging the window. Shaded View - Displays the model as shaded 3D shapes. Restraints and other element information items display. Hidden Line Wire Frame - Displays the model as a wire frame with hidden lines removed. Restraints and other element information items display. Wire Frame - Displays the model as a wire frame. Restraints and other element information items display. Silhouette - Displays the model as a silhouette, or a two-line plot. Restraints and other element information items display. Translucent Objects - Displays the model as translucent 3D shapes. Restraints and other element information items display. You can select Translucent Objects with any of the other display options (Shaded View, Hidden Line Wire Frame, Wire Frame, Silhouette, Center Line View). Select a different type of operator to deactivate Translucent Objects. Center Line View - Displays model data in single line mode. This often makes the view clearer. In this mode, restraints and other element information items display. Display the volume or double line plot by clicking the corresponding button. Press V to switch among the views in the following order: Shaded View (rendered mode) / Two Line Mode / Center Line View. CAESAR II User's Guide 409 Piping Input Standard Views Toolbar The Standard Views toolbar, which you can access from the Classic Piping Input dialog box or the 3D Model, contains the following functions. Front - Displays the model from the front. Alternatively, press Z. Back - Displays the model from the back. Alternatively, press Shift + Z. Top - Displays the model from the top. Alternatively, press Y. Bottom - Displays the model from the bottom. Alternatively, press Shift + Y. Left - Displays the model from the left. Alternatively, press X. Right - Displays the model from the right. Alternatively, press Shift + X. Southeast ISO View - Displays the model isometrically from the southeast. Alternatively, press F10. Display Options Toolbar The Display Options toolbar, which you can access from the Classic Piping Input dialog box or the 3D Model, contains the following functions. Plot Properties - Opens the Plot Settings dialog box where you can adjust properties for the current model. You can also open the Plot Settings dialog box by right-clicking in the graphic view and selecting Properties > Display Options . Perspective - Displays the model in perspective mode. Orthographic - Displays the model in orthographic mode. Markups Toolbar The Markups toolbar, which you can access from the Classic Piping Input dialog box, contains the following functions. Freehand Markup - Draws a line in the model. Click and drag the mouse to draw the line. Rectangle Markup - Draws a rectangle in the model. Click and drag the mouse to draw the rectangle. Circle Markup - Draws a circle in the model. Click and drag the mouse to draw the circle. CAESAR II User's Guide 410 Piping Input Annotate - Adds a brief description to the model. The annotation may be especially useful in the output processor. The annotation text box is a single line. Annotation is printed and saved to the bitmap. Annotation is not saved to HTML. Annotate w/Leader - Adds a brief description to the model. This annotation includes a leader line. Drag the annotation box to extend the leader. The annotation text box is a single line. The annotation with a leader stays with the model when you zoom, pan, rotate, or use any of the highlight options. Annotation is printed and saved to the bitmap. Annotation is not saved to HTML. The markup annotation text box is a single line. The color and the font face/size cannot be changed. The default color is red. Markup annotations are saved to the .TIF file and spooled to the printer. The geometry and the text of the markup annotations are temporary. They are not saved with the model. The software removes these graphics from view with any action such as zoom, rotate, pan, or reset all. The color, font face, and size of the annotation text can be changed by clicking Home > Setup > Configure on the main window ribbon. For more information, see Configuring 3D Graphics (page 443). When you select an operator, the software keeps it active until you click another operator. (For example, Freehand Markup stays selected until you select Orbit or Pan.) Cutting Planes Toolbar The Cutting Planes toolbar, which you can access from the Classic Piping Input dialog box or the 3D Model, contains the following functions. 3D Cutting Plane - Defines the cutting plane for the model. This option is useful when trying to emphasize a specific element. In many cases, the elements or node numbers are not defined consecutively. Because of this, it may be easier to cut a portion of the model at a certain location to see more details. When the cutting plane displays, use the handles to move and or rotate the planes. If cutting the plane's handles are not visible, or the display goes blank, use the Zoom command to expand the view. To disable the cutting plane, select the command again. This command can be used along any of the three axes. CAESAR II User's Guide 411 Piping Input Plot Tools Toolbar The Plot Tools toolbar, which you can access from the Classic Piping Input dialog box or the 3D Model, contains the following functions. Restraints - Turns the display of restraints on or off on the current model. For more information, see Restraints. Anchors - Turns the display of anchors on or off on the current model. For more information, see Anchors (page 392). Hangers - Turns the display of hangers on or off on the current model. For more information, see Hangers (page 395). Displacements - Turns the display of displacements on or off on the current model. Nozzles - Turns the display of nozzle flexibility on or off on the current model. Flanges - Turns the display of flanges on or off on the current model. Nozzle Limits - Turns nozzle checking on or off on the current model. You can also specify the size the nozzle limit that displays on the model by clicking the arrow on the icon and choosing a size. Expansion Joints & Rigids - Turns the display of expansion joints or rigid elements on or off on the current model. Tees - Turns the display of Tees on or off on the current model. Compass - Turns the display of the orientation compass on or off on the current model. The compass indicates the X, Y and Z axis direction of the model. Node Numbers - Turns the display of node numbers on or off. Alternatively, press N. You can display node numbers for a specific element such as only restraints or only anchors by selecting the down arrow from the Node Numbers option on the Plot Tools toolbar in piping input. Select Names Only from the options to display only the node names on the model, and not the node numbers. Lengths - Turns the display of element lengths on or off on the model. Alternatively, press L. Range - Displays only the elements that contain nodes within a range. This is helpful when you need to locate specific nodes or a group of related elements in a large model. This command displays the Range dialog box. Alternatively, press U. For more information, see Range (page 391). Find Node - Displays a specific element in the view. This command displays a dialog box that allows you to specify the From and To nodes for which you want to search. For more information, see Find Node (page 269). CAESAR II User's Guide 412 Piping Input Legends Toolbar The Legends toolbar lets you quickly view legends for areas of the model input. Review the model specifications for the legend function and make any changes, if necessary. You can access the toolbar from the Classic Piping Input dialog box or the 3D model. Check your model with legends (page 414) Materials - Opens the Materials legend, where you can make changes to the color display settings for materials on the model. Piping Codes - Opens the Piping Codes legend, where you can view and make changes to the color display settings for piping codes on the model. Insulation - Opens the Insulation legend, where you can view and make changes to the color display settings for insulation on the model. Diameter - Opens the Pipe Diameters legend, where you can view pipe diameter dimensions and make changes to the color display settings for pipes on the model. Wall Thickness - Opens the Wall Thickness legend, where you can view wall thickness dimensions and make changes to the color display settings for wall thicknesses on the model. -Mill Tolerance (%) - Opens the -Mill Tolerance (%) legend where you can view mill tolerance percentages and make changes to the color display settings for the mill tolerance on the model. Forces - Opens the Forces/Moments legend, where you can view the forces and moments applied to each node and make changes to the color display settings for forces and moments on the model. Click the arrow buttons at the top of the legend to scroll through the various forces and moments. Uniform Loads - Opens the Uniform Loads legend, where you can view the uniform loads applied to each node and make changes to the color display settings for uniform loads on the model. Click the arrow buttons at the top of the legend to scroll through the various uniform loads. Wind/Wave - Opens the Wind/Wave Loads legend, where you can view the wind or wave loads applied to each node and make changes to the color display settings for loads on the model. Click the arrow buttons at the top of the legend to scroll through the various wind or wave loads. Show Temps - Opens the Temperatures legend, where you can view the temperatures of model elements and make changes to the color display settings for temperatures. Show Pressures - Opens the Pressures legend, where you can view the pressures on model elements and make changes to the color display settings for pressures. Corrosion - Opens the Corrosion legend, where you can view the elements that have corrosion specified and make changes to the color display settings for showing corrosion. CAESAR II User's Guide 413 Piping Input Pipe Density - Opens the Pipe Density legend, where you can view the elements with pipe density specified and make changes to the color display settings for showing pipe density. Fluid Density - Opens the Fluid Density legend, where you can view the elements with fluid density specified and make changes to the color display settings for showing fluid density. Insulation Density - Opens the Insulation Density legend, where you can view the elements with insulation density specified and make changes to the color display settings for showing insulation density. Restraint - Opens the Restraint legend, where you can view and edit restraint gaps and make changes to the color display settings for showing restraint gaps. Check your model with legends Legends allow you to easily review model specifications for a specific legend function and make changes to your model, if necessary. Examples are for the Restraint legend. Perform the following tasks on a legend using the procedures below. Open and close a legend To open a legend or close an open legend, click the appropriate icon in the Legends Toolbar (page 413). Edit a legend value 1. Double-click the cell containing the value you wish to edit. A new Edit row displays containing the value. 2. Select the cell containing the value in the Edit row and edit the field to contain the new value. CAESAR II User's Guide 414 Piping Input 3. Press Enter. The software saves the new value and the Edit row closes. The software also updates values associated with the legend color. Change the legend color 1. Select the row for the value for whose color you wish to change. 2. Select ... The Colors dialog box displays. 3. Use the Standard tab to select a predefined color. Select the Custom tab to define a color using the RGB color model. 4. Click OK. The software saves the color. The software also updates graphics associated with the legend color. Edit Mode Toolbar The Edit Mode toolbar lets you move selected elements on the model. You can access this toolbar from the Classic Piping Input dialog box or the 3D Model. This toolbar contains the following functions. Move Geometry - Moves selected elements to a new location in the model. Move Geometry (X-Axis) - Moves selected elements along the x-axis on the model. Move Geometry {Y-Axis) - Moves selected elements along the y -axis on the model. Move Geometry (Z-Axis) - Moves selected elements along the z-axis on the model. For more information, see Moving Elements (page 452). CAESAR II User's Guide 415 Piping Input CAESAR II Tools Toolbar The CAESAR II Tools toolbar contains common functions to the CAESAR II software. You can access this toolbar from the Classic Piping Input dialog box or the 3D Model. This toolbar contains the following functions. CAESAR II Configuration - Contains instructions specifying how CAESAR II performs an analysis. Each time that you open the software, it searches for this configuration file in the current data directory and uses it to perform the analysis. For more information, see Configuration Editor (page 56). Start/Run (Error Checker) - Sends the model through interactive error checking. This is the first step of analysis. When the error check is complete, the Errors and Warnings dialog box displays the results. For more information, see Error Checking (page 574). Batch Run - Error checks the model in a non-interactive way. This process halts only for fatal errors. It uses the existing or default static load cases and performs the static analysis. Edit Static Load Cases - Displays the Static Analysis dialog box. For more information on static analysis, see Static Analysis (page 573). View Static Results - Provides an interactive review of static analysis results for the open job. The Static Output Processor window automatically displays upon completion of a static analysis. For more information, see Static Output Processor (page 634). Dynamic Analysis - Performs dynamic analysis on a piping model. For more information, see Dynamic Analysis (page 707). Navigation Tools Toolbar The Navigation Tools toolbar contains functions that help you move about the Classic Piping Input dialog box or the 3D Model. This toolbar contains the following functions. First Element - Skips to the first element. Previous Element - Skips to the previous element. Next Element - Skips to the next element. Last Element - Skips to the last element. Continue - Moves the dialog box to the next element in the model. The software adds a new element if there is no next element. CAESAR II User's Guide 416 Piping Input Duplicate Element - Duplicates the last element in a model so that you can quickly continue building the model. Select the last element, and then click Duplicate Element. For more information on duplicating groups of elements in a model, see Duplicate (page 385). If you select an element that is not at the end of the model and click Duplicate Element, the software continues to the next element in the model without duplicating the selected element. Undo - Reverses or cancels any modeling steps. This can also be accomplished by pressing Ctrl-Z. You can undo an unlimited number of steps. Undo is limited only by the amount of available memory. Redo - Repeats the last step done You can redo an unlimited number of steps. Redo is limited by the amount of available memory. List Operations Toolbar The List Operations toolbar, which you can access from the Classic Piping Input dialog box or the 3D Model, contains the following functions. List Input - Displays the model in a spreadsheet view at the bottom of the Classic Piping Input dialog box. From this view, you can quickly review and enter input data. Additionally, you can rotate the 3D model along the various axes and duplicate input values from the List Input view. For more information, see List (page 274). Input Tools Toolbar The Input Toolbars toolbar, which you can access from the Classic Piping Input dialog box or the 3D Model, contains the following functions. Archive - Assigns a password to the job to prevent inadvertent alteration of the model or to type the password to unlock the file. Archived input files cannot be altered or saved without this password; however, they can be opened and reviewed. For more information, see Archive (page 265). Insert - Inserts an element. For more information, see Insert Element (page 269). Delete - Deletes all selected elements. You must select the current element to delete the current element. You can also select and delete other elements without deleting the current element. For more information, see Delete Element (page 269). Break - Divides an element into two or more individual elements. For more information, see Break (page 279). CAESAR II User's Guide 417 Piping Input Global Coordinates - Specifies the absolute (global) coordinates for the start node of each disconnected pipe system segment. For more information, see View/Set Coordinates (page 270). Close Loop - Closes a loop by filling in the delta coordinates between two nodes in the model. Increment Node - Specifies the increment between nodes. CAESAR II uses the nodal increment set in Configure/Setup when generating the From and To nodes for new elements. You can override this behavior by typing a different value in this dialog box. For more information, see Auto Node Number Increment (page 76). Distance - Finds the distance between two specified nodes or between any two points you select on the model. For more information, see Distance (page 272). Valve Flange Database - Provides access to the CADWorx valve and flange databases. This command displays the Valve and Flange Database: <database name> dialog box. For more information, see Valve Flange Database (page 283). Expansion Joint Modeler - Creates expansion joints and displays the Expansion Joint Database <data file> and Expansion Joint Modeler dialog boxes. For more information, see Expansion Joint (page 287). Title - Displays the title page of the current job. This is up to 60 lines of text that is stored with the problem, and may be used for detailing run histories, discussing assumptions, and so on. These lines may be printed with the output report through the input echo. Hanger Design Criteria - Specifies global spring hanger design criteria for the model. For more information, see Hanger Design Control Data (page 295). Intersection SIF Scratchpad - Displays the Review Intersection SIF's dialog box. You can calculate stress intensification factors (SIFs) for intersection configurations under different codes. For more information, see Intersection SIF Scratchpad (page 323). Bend SIF Scratchpad - Displays the Review Bend SIF's dialog box. You can calculate stress intensification factors (SIFs) for bend configurations under different codes. For more information, see Bend SIF Scratchpad (page 331). DNV Wall Thickness Calculator - Displays the DNV Wall Thickness Calculator dialog box. You can calculate DNV 2017 output for the selected pipe element using the scratchpad. For more information, see DNV Wall Thickness Calculator (page 336). Special Execution Options - Displays the Special Execution Parameters dialog box. The software globally sets the parameters for the model. For more information, see Special Execution Parameters (page 352). CAESAR II User's Guide 418 Piping Input Block Operations Toolbar The Block Operations toolbar, which you can access from the Classic Piping Input dialog box or the 3D model, contains the following functions. For more information, see Performing Block Operations (page 439). Rotate - Rotates elements defined in the block. For more information, see Rotate (page 384). Duplicate - Duplicates elements in a block. For more information, see Duplicate (page 385). Delete - Deletes the selected block of elements. Renumber - Rearranges the node numbers in the block. For more information, see Nodes (page 386). Invert - Assigns new From Node and To Node values to the selected block of elements. The Invert command reverses the order of the elements in the selected group as well as the node numbering while preserving the geometry of the input model. Contiguous segments (sets of elements) may be selected in either the Elements dialog box, the 3D Graphics pane, or the Line Numbers dialog box. For more information, see Invert (page 387). Change Sequence - Changes or rearranges the sequence (order) of elements while preserving the geometry. For more information, see Change Sequence (page 389). Aux Tools Toolbar The Aux Tools toolbar, which you can access from the Classic Piping Input dialog box or the 3D Model, contains auxiliary data functions most often used in piping input. Use this toolbar to quickly access the Auxiliary Data dialog box found in the piping input. This toolbar includes the following functions. Bend - Puts a bend at the To node of every element that you have selected on the model. Select an element(s) on the model and click Bend to view the Bends tab on the Auxiliary Data dialog box of the current piping input job. Click the down arrow to change the icon function to delete all bends or toggle between the select and delete functions. Rigids - Replaces the element(s) that you selected with a rigid. Select an element(s) on the model and click Rigids to view the Rigids tab on the Auxiliary Data dialog box of the current piping input job. Click the down arrow to change the icon function to delete all rigid elements or toggle between the select and delete functions. CAESAR II User's Guide 419 Piping Input Expansion Joint - Replaces the currently selected element with an expansion joint. Select an element(s) on the model and click Expansion Joint to view the Expansion Joints tab on the Auxiliary Data dialog box of the current piping input job. Click the down arrow to change the icon function to delete all expansion joints or toggle between the select and delete functions. Reducer - Select an element(s) on the model and click Reducer to view the Reducers tab on the Auxiliary Data dialog box of the current piping input job. Click the down arrow to change the icon function to delete all reducers or toggle between the select and delete functions (Toggle). SIFs/Tees - Inserts a SIF or Tee at the end of the selected elements on the model. Restraints - Adds a new restraint or deletes an existing restraint to the selected element on the model. For more information, see Restraints (page 163). Hangers - Adds a hanger to each of the selected elements on the model. Click the down arrow to change the icon function to delete all hangers or toggle between the select and delete functions. Nozzles - Adds a nozzle to each of the selected elements on the model. Displacements - Adds a displacement at each of the selected elements on the model. Forces/Moments - Adds a forces and moments at each of the selected elements on the model. Wind/Wave - Adds wind or wave details to each of the selected elements on the model. Uniform Loads - Adds a uniform load to each of the selected elements on the model. Allowables - Adds an allowable stress at each of the selected elements on the model. Node Names - Adds a node name to each of the selected elements on the model. Offsets - Adds an offset to each of the selected elements on the model. Flange - Adds a flange to either end or both ends of the selected elements on the model. Click the down arrow to change the icon function to delete all flanges or toggle between the select and delete functions. CAESAR II User's Guide 420 Piping Input Edit Tools Toolbar The Edit Tools toolbar, which you can access from the Classic Piping Input dialog box or the 3D Model, contains icons that let you access the most commonly used editing windows in piping input. This toolbar includes the following functions. Node Number Edit Window- Displays the Edit Node Numbers dialog box. For more information, see Node Numbers (page 112). Mini-Delta Box - Displays the Edit Deltas dialog box. For more information, see Deltas (page 114). Mini-Pipe Size Box - Displays the Edit Pipe Sizes dialog box. For more information, see Pipe Sizes (page 121). Mini-Temps and Pressures Box - Displays the Edit Operating Conditions dialog box. For more information, see Temperatures (page 126). Mini-Material Box - Displays the Edit Materials dialog box. For more information, see Materials (page 218). Mini-Elastic Properties Box - Displays the Edit Elastic Properties dialog box. For more information, see Elastic Properties (page 254). Mini-Densities Box - Displays the Edit Densities dialog box. For more information, see Densities (page 256). Mini-Aux Screens Box - Displays the Auxiliary Data dialog box. For more information, see Auxiliary Element Data (page 1181). Reference CAD Models Toolbar The Reference CAD Models toolbar, which you can access from the Classic Piping Input dialog box or the 3D Model, contains icons that let you import CAD-based models into the piping input. This toolbar includes the following functions. CADWorx Model - Opens a CADWorx model for use with this model. If you have already opened a CADWorx model, click the down arrow on the icon to select Load CWx Model. For more information, see Open CADWorx Model (page 263). S3D/SPR Model - Opens the Load an S3D/SPR Model (page 453) dialog box. If you have already opened a S3D or SPR model, click the down arrow on the icon to select other options, including the Show/Hide S3D/SPR Model, Dim S3D/SPR Model, S3D/SPR Visibility Options. These options only display when you have a S3D/SPR model already open. For more information, see S3D/SPR Model View (page 452) and S3D/SPR Visibility Options (page 457). CAESAR II User's Guide 421 Piping Input Wizards Toolbar The Wizards toolbar, which you can access from the Classic Piping Input dialog box or the 3D Model, contains icons that let you access the most commonly used wizards in piping input. This toolbar includes the following functions. Static Seismic Wizard - Opens the Seismic Wizard, which selects a Seismic code and its associated data. For more information, see Seismic Wizard (page 298). Optimization Wizard - Opens the Optimization Wizard, which assists with expansion loop design. For more information, see Optimization Wizard (page 311). Import Model Toolbar The Import Model toolbar, which you can access from the Classic Piping Input dialog box or the 3D Model, contains functions that let you access various import dialog boxes used in piping input. This toolbar includes the following functions. Include Piping Files - Opens the Include Piping Files dialog box, which lets you include other piping models into the current piping model. For more information, see Include Piping Input Files (page 358). Include Structural Files - Opens the Include Structural Files dialog box, which lets you include structural models into the current job. For more information, see Including Structural Input Files (page 358). APCF - Opens the Advanced PCF Import (APCF) dialog box, which provides an interactive, customizable way to import Piping Component Files (PCFs) into the CAESAR II piping environment. For more information, see Advanced PCF Import (APCF) (page 359). Organization Tools Toolbar The Organization Tools toolbar, which you can access from the Classic Piping Input dialog box or the 3D Model, contains functions let you organize or move the elements on a model. This toolbar includes the following functions. Move Geometry - Selects or moves nodes or node groups on the model. Move Geometry (X-Axis) - Restricts mouse movement on the model to the X axis. Move Geometry (Y-Axis) - Restricts mouse movement on the model to the Y axis. Move Geometry (Z-Axis) - Restricts mouse movement on the model to the Z axis. CAESAR II User's Guide 422 Piping Input Customize Dialog Box All toolbars: > Add or Remove Buttons > Customize All toolbars: Right-click > Customize Controls options for customizing the CAESAR II interface. Profiles Tab (Customize Dialog Box) (page 423) Toolbars Tab (Customize Dialog Box) (page 424) Commands Tab (Customize Dialog Box) (page 424) Keyboard Tab (Customize Dialog Box) (page 424) Menus Tab (Customize Dialog Box) (page 425) Profiles Tab (Customize Dialog Box) Allows the creation of custom toolbar configurations in the Piping Input window. A profile consists of the toolbars displayed, the commands displayed on each toolbar, and the toolbar positions. You can create multiple profiles and switch between profiles as needed. Profiles Displays a list of the available toolbar configurations. Functional - Groups the toolbars by function around the Piping Input window. Functional is the default selection. Classic - Displays toolbars in the locations used by previous versions of the software. Set Sets the selected profile as the active profile in the Piping Input window. You can also double-click a profile in the Profiles list to set it. New Creates, names, and saves a new profile. Save Saves the selected profile. Click Save after making your needed changes on the Toolbars tab and Commands tab. Rename Allows you to rename the selected profile. Delete Deletes the selected profile. Import Imports a .c2ppi profile file. CAESAR II User's Guide 423 Piping Input The software automatically saves the profile to the System Toolbars folder after import. Export Exports the selected profile as a .c2ppi file. Toolbars Tab (Customize Dialog Box) Controls options for customizing toolbars. Toolbars Displays the toolbars. Select the checkbox to display a toolbar. Clear the checkbox to hide the toolbar. For a description of the available toolbars, see Toolbars (page 407). New Displays the New Toolbar dialog box, where you create a new custom toolbar and specify the name for the toolbar. Rename Displays the Rename Toolbar dialog box, where you change the name for an existing custom toolbar. Delete Deletes the selected toolbar. You can only delete custom toolbars. Reset Returns the toolbars to their original configuration. You can also drag a toolbar directly in the Piping Input window to change the location. You can dock a toolbar on any side of the window, or the toolbar can float above the window. Commands Tab (Customize Dialog Box) Controls options for adding commands to toolbars. Categories Controls the category of commands available to drag. Commands Lists the commands in the selected category. Select a command and drag it to a toolbar. You can also customize command locations directly on a toolbar in the Piping Input window by pressing ALT-SHIFT and dragging a command button to a new position. Keyboard Tab (Customize Dialog Box) Controls options for assigning keyboard shortcuts to commands. Category Specifies the category of commands to modify. Commands Lists the commands in the category. CAESAR II User's Guide 424 Piping Input Key assignments Lists the keyboard shortcuts assigned to the selected command. Press new shortcut key Displays the shortcut key. Description Displays a description of the selected command. Assign Adds the shortcut key from the Press new shortcut key field to the Key assignments list for the command. Remove Deletes the selected entry from the Key assignments list. Reset All Returns all keyboard shortcuts to their default settings. Menus Tab (Customize Dialog Box) Controls options for customizing menus. Show Menu Specifies the active menu. Reset Returns the selected menu to the default settings. Select context menu Specifies the active context menu. Reset Returns the selected context menu to the default settings. Reset Piping Input menu: View > Reset Reset and Refresh Tools toolbar: Reset Plot Resets the view to the default settings. If a list has focus, resets the list to the default size. Front View Piping Input menu: View > Front View Standard Views toolbar: Front Shortcut Key: ALT+Z Displays the model from the front. CAESAR II User's Guide 425 Piping Input Back View Piping Input menu: View > Back View Standard Views toolbar: Back Shortcut key: ALT+SHIFT+Z Displays the model from the back. Top View Piping Input menu: View > Top View Standard Views toolbar: Top Shortcut key: ALT+SHIFT+Y Displays the model from the top. Bottom View Piping Input menu: View > Bottom View Standard Views toolbar: Bottom Shortcut key: ALT+Y Displays the model from the bottom. Left-side View Piping Input menu: View > Left-side View Standard Views toolbar: Left Shortcut key: ALT+X Displays the model from the left side. Right-side View Piping Input menu: View > Right-side View Standard Views toolbar: Right Shortcut key: ALT+SHIFT+X Displays the model from the right side. CAESAR II User's Guide 426 Piping Input Southeast ISO View Piping Input menu: View > Southeast ISO View Standard Views toolbar: Southeast Isometric View Shortcut key: F10 Displays the model isometrically from the southeast. Alternatively, press F10. Southwest ISO View Piping Input menu: View > Southwest ISO View Standard Views toolbar: Southwest Isometric View Displays the model isometrically from the southwest. Northeast ISO View Piping Input menu: View > Northeast ISO View Standard Views toolbar: Northeast Isometric View Displays the model isometrically from the northeast. Northwest ISO View Piping Input menu: View > Northwest ISO View Standard Views toolbar: Northwest Isometric View Displays the model isometrically from the northwest. 4 View Piping Input menu: View > 4 View Plot Tools toolbar: 4 View Displays the model in four windows. This command automatically places the horizontal and vertical dividers, or splitter bars, and changes the cursor to a four-way arrow. You can change the position of the splitter bars by moving the mouse. Click to fix the position. Drag the splitter bars to change the size of the windows. Drag the splitter bars out of the view to remove those views. You can drag the splitter located at the top or left scroll bar to add views. You can manipulate the image in any of these panes individually. CAESAR II User's Guide 427 Piping Input Review Error Report Piping Input menu: View > Review Error Report Displays the Errors and Warnings dialog box. This option is only available if you have run the File > Error Check command. For more information, see Error Check (page 264). Errors and Warnings Dialog Box (page 574) Review Static Results Piping Input menu: View > Review Static Results Standard Views toolbar: Review Static Results Displays the results of the static load analysis. This option is only available if you have run the Edit > Edit Static Load Cases command. For more information, see Edit Static Load Cases. Tools Menu Performs actions associated with toolbars, mini-windows, and importing and exporting displacements. Reset Toolbar Layout Piping Input menu: Tools > Reset Toolbar Layout Sets toolbars to the default layout. Mini-windows Piping Input menu: Tools > Mini-windows Displays a list of mini-windows that you can display. Mini-windows provide a quick way to provide specific types of data. Node Numbers - Displays the Edit Node Numbers dialog box. Edit Deltas - Displays the Edit Deltas dialog box. Pipe Sizes - Displays the Edit Pipe Sizes dialog box. Temps & Pressures - Displays the Edit Operating Conditions dialog box. Materials - Displays the Edit Materials dialog box. Elastic Properties - Displays the Edit Elastic Properties dialog box. Densities - Displays the Edit Densities dialog box. CAESAR II User's Guide 428 Piping Input Auxiliary Data - Displays the Auxiliary Data dialog box. Classic Input - Displays the Classic Piping Input dialog box. Import/Export Displacements from File Piping Input menu: Tools > Import/Export Displacements from File Imports or exports nodal displacements from a file. The software allows you to import and export displacements to and from a flat .disp text file. This feature is very useful in situations where you need to define several displacements in a CAESAR II model. You can import the displacements into a model with a few mouse clicks instead of manually typing all the displacements in the Classic Piping Input. A displacements file in the specified format must exist. This feature works on the From and To nodes, CNodes, and Bend middle nodes in either the fixed ASCII file format (.disp), or the comma separated value (.csv) format. For information on editing ASCII text, see ASCII Text File Rules (page 50). You can easily generate and maintain a displacement file in .csv format using Microsoft Excel™. Import/Export Displacements Dialog Box Controls parameters for importing and exporting nodal displacements. Export Displacements To a File Specifies the file name for the export. Type the full path to the file, or use the browse button to browse to the file. Export Exports the nodal displacements to the specified file. Import Displacements From a File Specifies the file name for the import. Type the full path to the file, or use the browse button to browse to the file. Import Imports the specified nodal displacement file. Displacement File Formats A displacement file is a flat text file in versions 5.10 and 5.20, which can be created and edited by any text editor such as Notepad. In CAESAR II Version 2019 (11.0), a displacement file can be in either fixed format .disp or comma separated value format .csv. For both formats, use * to indicate a comment line in the displacement file. You can type anything on the line following the *. CAESAR II User's Guide 429 Piping Input Displacement files can have as many comment lines as necessary. The comment line is not counted in line numbering in the file format descriptions. Fixed Format A fixed format displacement file has the .disp extension and this format: 1. The first line has only one the conversion factor value, which is used to divide the translational displacements (DX, DY, and DZ) to convert them to the internal unit of inches. 2. The second line is either Y axis up or Z axis up to indicate the CAESAR II Coordinate System that the following displacement data corresponds to. 3. All the remaining lines are displacement data lines: a. Each line must have 58 values: Node X, Y, Z and 54 displacements for the nodes (6 degrees of freedom times 9 vectors is 54). b. The first value is a node number. c. The following three values, the three coordinates of a node, are ignored. d. The final 54 values are displacements of the node, in the order: DX1, DY1, DZ1, RX1, RY1, RZ1... DX9, DY9, DZ9, RX9, RY9, RZ9. e. The first character space is reserved for the comment "*", each of the 58 values must be 12 characters long so the total length of a displacement data line should be 697 (1+58x12) characters long. f. The position of each of the 54 displacement values is used to determine its location in a CAESAR II model. For example, values at position 5, 8, 55 and 58 correspond to DX1, and RX1, DZ9, and RZ9 of the node in the model. g. A value must occupy a 12-character field. When a value has fewer than 12 characters, you must pad either to the left or right of the blanks to make it 12-characters in length. If there is no displacement value, a 12 character blank field must be reserved for it. When creating the blank space use the Space Bar. Do not use the Tab key. Comma Separated Value Format A comma separated value format displacement file has the .csv extension and follows this format: 1. The first line has only the conversion factor value, which is used to divide the translational displacements (DX, DY, and DZ) to convert them to the internal unit of inches. 2. The second line is either Y axis up or Z axis up to indicate the CAESAR II Coordinate System that the following displacement data corresponds to. 3. All the remaining lines are displacement data lines: a. Each line could have 58 values: Nodes X, Y, Z and the 54 displacements for the node (6 degrees-of-freedom times 9 vectors is 54). b. The first value is a node number, which is required. c. The following three values, the three coordinates of the node, are ignored. CAESAR II User's Guide 430 Piping Input d. The final 54 values are displacements of the node, in the order: DX1, DY1, DZ1, RX1, RY1, RZ1... DX9, DY9, DZ9, RX9, RY9, RZ9. They are optional. You can specify all 54 values, or not a single value, or any number of values in between. e. Values are separated by commas. The length of a displacement data line is not fixed. f. Because each value is followed by a comma, a comma counter is used to determine the placement of the value in a CAESAR II model. For example, values at positions 5, 8, 55 and 58 correspond to DX1, and RX1, DZ9, and RZ9 of the node in the model, respectively. g. A value can be any number of characters in length. When there is no displacement value, you can use a zero length or blank field. For example, if a comma is followed by a comma, or if a comma is followed by blank spaces and then a comma, it means that its corresponding location in a CAESAR II model has no displacement value. Generally, the csv format is recommended for a displacement file because it is relatively easy to generate and maintain in Microsoft Excel™. The fixed format of a displacement file is more difficult to maintain. A displacement file from version 5.10 or 5.20 cannot be used directly in CAESAR II Version 2019 (11.0) because the formats are different. Warning Messages There are three kinds of warning messages: 1. Node xxx is not in the model - Indicates that a node in the displacement file does not exist in the CAESAR II model. 2. Node xxx could not find an empty location - Indicates that a node in the displacement file exists in the CAESAR II model but that the software thinks that all displacement slots in the model have already been occupied by other nodes. In this case, it is still possible for you to input displacements for the node through the CAESAR II Classic Piping Input dialog box. 3. Node xxx does not have displacements - Indicates that a node in the displacement file does not have a displacement value. where xxx denotes a node number such as 100. Generally, when a warning message is issued it indicates that an error exists either in the displacement file or in the corresponding CAESAR II model. Carefully examine the offending node in the displacement file or in the corresponding model and correct the error. Summary Report The Import and Export Summary reports are generated in the import and export operations. The reports provide information about the nodes in a displacement file just imported into a CAESAR II Import model: 1. The number of displacement nodes existing in the model before import. 2. The number of displacement nodes existing in the model after import. 3. The number of displacement nodes that have been read in. 4. The number of displacement nodes that are not in the model. 5. The number of displacement nodes that cannot find empty locations in the model. CAESAR II User's Guide 431 Piping Input 6. The number of displacement nodes that do not have displacements. 7. The number of displacement nodes that have stored displacements in the model. 8. The number of displacement nodes that are replacing values in the model. 9. The number of displacement nodes that are new in the model. Similar in operation to the warning messages, the summary report can help you identify potential problems in a displacement file. However, you should remember the following points: 1. Because every displacement data line in a displacement file has a node number, the total number of nodes processed is equal to the total number of displacement data lines in the file. 2. Each displacement data line should have a unique node number. However, if the same node number appears in many data lines, it would be counted many times. In this case, the displacement values in the last data line are used in the model, overwriting the previous values. 3. If no node number appears in a displacement data line, CAESAR II indicates the corresponding data line number and stops the import process. 4. If there is a node in a displacement file that is not in the model, or cannot find a slot in the model, or does not have a displacement, the displacement file or the model should be checked carefully to understand the reasons behind it. 5. If a displacement node exists both in the model and the displacement file, the displacement values from the file are used to overwrite the ones in the model, and this node is counted as a replacement node. 6. The number of displacement nodes existing in the model after import should be equal to the number of displacement nodes existing in the model before import, plus the number of new displacement nodes. 7. The number of displacement nodes that have stored displacements in the model should be equal to the number of replacement nodes, plus the number of new displacement nodes. Exporting Displacements to a File 1. Click Tools > Import/Export Displacements from File. The Import/Export Displacements dialog box displays. 2. Type the path and name of a displacement file in the Export Displacements To a File box, or click ... to browse to the file. 3. Click Export to send the nodal displacements to the selected file. 4. Click Done to exit the Import/Export Displacements dialog. If there are no displacements in a CAESAR II job, an export operation creates a displacement template file in which all nodes are listed according to the element list. Importing Displacements from a File 1. Click Tools > Import/Export Displacements from File. The Import/Export Displacements dialog box displays. CAESAR II User's Guide 432 Piping Input 2. Type the path and name of the displacement file in the Import Displacements From a File box, or click ... to browse to the file. The Open dialog box displays. Two file formats can be used to create a displacement file: Fixed format with a .disp file extension. Commas Separated Value format with a .csv file extension. By default, displacement files display in comma separated values format(.csv). You can also choose displacement files with the fixed format (.disp) by clicking Displacement Import File (*.dsp) from the Files of type list. 3. Select the displacement file. 4. Click Open. 5. Click Import. During the import process, if an erroneous condition is detected for a displacement node, a warning message displays. A summary report is generated after all displacement data is processed. For more details about warning messages and the summary report, see Imposed Loads. CAESAR II User's Guide 433 Piping Input 6. After reviewing warning messages and a summary report, click Done. The first two figures show displacement files Notepad for disp and csv formats. The third and fourth figures show displacement files in Microsoft Excel. For a detailed description of both file formats, see Displacement File Formats (page 429). Examples Notepad (*.disp) format Notepad (*.csv) format Excel (*.csv) format Excel Example (*.csv) format Displacement File Template CAESAR II User's Guide 434 Piping Input If a CAESAR II job has no displacements the displacement export operation creates a displacement template file. 3D Modeler When you start CAESAR II and start the piping input processor, the software automatically displays a graphic representation of the model to the right of the Classic Piping Input dialog box. To increase the window space available for graphics you can hide the Classic Piping Input dialog box by clicking . The initial view for a job that has never been plotted displays according to the configuration defaults. These defaults include: A rendered view - restraints shown XYZ compass - isometric view Tees and nozzles highlighted - orthographic projection The plotting begins by displaying the model in centerline/single line mode to speed up the process. Then all the elements are rendered one-by-one. Later, the restraints and other relevant items are added. The model is fully operational while it is being drawn. You can apply any available option to the model at any time. The status bar at the bottom displays the drawing progress in CAESAR II User's Guide 435 Piping Input the form of Drawing element X of Y. When the plot operation is complete, the status message changes to Ready. When you hover the cursor over a button, the name of the button and a short description of the functionality displays in the status bar at the bottom of the view window. There are several methods of accomplishing nearly every command in the Input Plot utility. You can access commands by clicking buttons, by selecting menu items, or by using hot keys. Center Line View - Displays model data in single line mode. This often makes the view clearer. In this mode, restraints and other element information items display. Display the volume or double line plot by clicking the corresponding button. Press V to switch among the views in the following order: Shaded View (rendered mode) / Two Line Mode / Center Line View. Shaded View - Displays the model as shaded 3D shapes. Restraints and other element information items display. Silhouette - Displays the model as a silhouette. Restraints and other element information items display. Hidden Line Wire Frame - Displays the model as a wire frame with hidden lines removed. Restraints and other element information items display. Wire Frame - Displays the model as a wire frame. Restraints and other element information items display. CAESAR II User's Guide 436 Piping Input Translucent - Displays the model as translucent 3D shapes. Restraints and other element information items display. Front - Displays the model from the front. Alternatively, press Z. Back - Displays the model from the back. Alternatively, press Shift + Z. Top - Displays the model from the top. Alternatively, press Y. Bottom - Displays the model from the bottom. Alternatively, press Shift + Y. Left - Displays the model from the left. Alternatively, press X. Right - Displays the model from the right. Alternatively, press Shift + X. Southeast ISO View - Displays the model isometrically from the southeast. Alternatively, press F10. Node Numbers - Turns the display of node numbers on or off. Alternatively, press N. Click the down arrow to display node numbers for a specific element, such as for only restraints or only anchors. Select Names Only to display only the node names on the model, and not the node numbers. Length - Turns the display of element lengths on or off. Alternatively, press L. Select Element - Select a single element in the model. Hover over an element in the model to display information about that element. Press Ctrl when you select to add or remove elements from the selection. Select Group - Select a group of elements in the model by dragging a window around them. You can add elements to the selection by pressing Ctrl while dragging the window. Remove elements from the selection by pressing Shift while dragging the window. Perspective - Displays the model in perspective mode. Orthographic - Displays the model in orthographic mode. You can turn off the display of node numbers (for restraints, hangers, and anchors) for a clearer view. The size of boundary condition symbols (such as restraints, anchors, and hangers) is relative to the pipe size outer diameter. You can change the size of these symbols clicking the black arrow to the right of the relevant button and selecting a size from the list. You can adjust the color of the node numbers, lengths, elements, boundary conditions, and so on by clicking Change Display Options . For more information, see Configuring 3D Graphics (page 443). CAESAR II User's Guide 437 Piping Input Reset - Returns the model returns to its default state as defined by the configuration. Any elements hidden by the Range command are restored. Zoom - Increases or decreases the magnification of the model. Move the cursor up or down holding the left mouse button. Release the mouse button to stop the zoom. Alternatively, press + and - to zoom in and out. You can change the zoom level of the model while in another command by rotating the mouse wheel. Zoom to Window - Changes the magnification of the model to fit an area that you specify. Click one corner of the area and then while holding the mouse button, stretch a box diagonally to the opposite corner of the area Zoom to Selection - Fits the selected element in the view. Zoom to Extents - Fits the entire model in the view. Orbit - Rotates the model interactively. Rotate the model using the mouse or the arrow keys on the keyboard. To use the mouse, click the left mouse button on the model to start a bounding box. Hold the left mouse button and move the mouse to the other end of the bounding box. Release the mouse button to update the view. If the bounding box is not visible, check the corresponding box on the User Options tab of the Plot Configuration dialog box. For more information, see Configuring 3D Graphics (page 443). During rotation, the model may in centerline mode, or some of the geometry details may disappear or become distorted. This is to improve the display speed. The actual conversion depends on the size and complexity of the model. After the rotation is complete, the model returns to its original state. Pan - Pans the model. The cursor changes to a hand. Move the cursor while holding down the left mouse button. You can also pan the view while another command is active by holding the center mouse button (or wheel) down while moving the mouse. Walk Through - Explores the model with a setup similar to a virtual reality application. This command produces the effect of walking towards the model. For more information, see Walking Through the Model (page 451). Load CADWorx Model - Displays the model in CADWorx. Building Models Quickly CAESAR II has several features that help you build models more quickly from the 3D model. Select one or groups of elements and right-click the model to access context menus so you can quickly perform some of your most common tasks. See Performing Single-Element Operations (page 439) and Performing Block Operations (page 439) for more information. Limit the items you display on the model to simplify the functions you need to use. See Limiting the Display (page 441) for more information. Use legends to update properties across the current model. See Updating Properties from the 3D Model (page 442) for more information. CAESAR II User's Guide 438 Piping Input Performing Single-Element Operations Access the most frequently used commands through a right-click Element context menu, all without ever leaving your 3D model. These commands include: Insert, break, or delete elements Insert, delete, and edit restraints Look up valve and flange data from the Valve and Flange Database Insert or delete rigid elements (such as valves and flanges) To quickly access single element commands from the 3D model 1. Select any element on the model and right-click the element to see the commands available from the context menu. You must unlock the 3D model to access the right-click menu. You must also right-click directly on the element selected to access the Element context menu. 2. Select the element command that you want to perform. The software completes the action and moves the cursor to the next logical box on the piping input. Performing Block Operations Perform block (global) operations to elements in the model using one of the following methods: To access Block Operations commands from the 3D model 1. Access the Block Operations commands from one of the following options: a. Click the Block Operations toolbar, or CAESAR II User's Guide 439 Piping Input b. Select more than one element on the model and right-click to see the block operations available from the context menu. You must unlock the 3D model to access the right-click element context menu. 2. Select one of the following options: Rotate Duplicate Delete Renumber Invert Change Sequence You can also access block operation commands from the Global menu in piping input. To access Block Operations commands from the Elements dialog box 1. Right-click in the Elements dialog box to display the menu. 2. Click Block Operation. 3. Select one of the sub-menu items to perform the indicated operation. Rotate Delete Duplicate Nodes Invert Change Sequence Status You can also access block operation commands from the Global menu in piping input. CAESAR II User's Guide 440 Piping Input To define a block of elements in the 3D model 1. Click Select Element the 3D model. on the Standard Operators toolbar and select a single element on The selected element highlights. To select more than one element, press the Shift key while clicking the additional elements. The entire group (block) of elements highlights. Alternatively, you can click Select Group box around the items you want to select. on the Standard Operators toolbar and draw a The highlighted elements define the set that any Block Operations command affects. A block can contain any number of elements, from a single element to every element in the model. To define a block of elements from the Elements dialog box 1. Move the cursor to the first element in the group (block) to be operated on and click the row number for that item on the far left of the dialog box. The software highlights the row for the element highlights in the Element dialog box and in the 3D Graphics pane. 2. Move the cursor to the last element in the group (block) to be operated on, press Shift and click the corresponding row number. 3. Alternatively, you can Select Group around the items you want to select. in the Standard Operators toolbar and draw a box The entire group (block) of elements highlights. The highlighted rows define the elements that any block operations affect. A block may contain any number of elements from a single element to every element in the model. To define a block of elements by selecting by Line Number 1. Display the Line Numbers dialog box. 2. Select the element or block of elements for which you want to perform a block operation. The corresponding element(s) highlight in the 3D Graphics pane. The highlighted rows define the elements that any block operations change. A block may contain any number of elements from a single element to every element in the model. Limiting the Display Sometimes it is necessary to limit the amount of information displayed on the screen. This may be useful when the model is large, or if it has many similar looking branches. Find - Displays a specific element in the view. This command displays a dialog box that allows you to specify the From and To nodes for which you want to search. For more information, see Find Node (page 269). CAESAR II User's Guide 441 Piping Input 3D Cutting Plane - Defines the cutting plane for the model. This option is useful when trying to emphasize a specific element. In many cases, the elements or node numbers are not defined consecutively. Because of this, it may be easier to cut a portion of the model at a certain location to see more details. When the cutting plane displays, use the handles to move and or rotate the planes. If cutting the plane's handles are not visible, or the display goes blank, use the Zoom command to expand the view. To disable the cutting plane, select the command again. This command can be used along any of the three axes. Range - Displays only the elements that contain nodes within a range. This is helpful when you need to locate specific nodes or a group of related elements in a large model. This command displays the Range dialog box. Alternatively, press U. For more information, see Range (page 391). Line Numbers - Displays the Line Numbers pane which allows graphical editing of line numbers. You can do the following from this pane. Assign a new line number to the block of elements that have been selected on the 3D graphical display. Remove an existing line number. Set and reset visibility options to hide and unhide elements. Assign a color to an individual line number. To reassign one or more elements from one line number to another existing line number, simply drag-and-drop (move) the elements between existing Line Numbers in the Line Numbers pane. When you click the Line Number name in the Line Number pane, the corresponding elements are highlighted in the 3D pane and are selected to perform Block operations. For more information, see Line Numbers (page 321). Updating Properties from the 3D Model You can update many of the piping input properties globally from within the Legends dialog box in the 3D model. To update a piping input property from the 3D model 1. Select the property you want to update using the Legends toolbar in 3D model. You can also update many of these properties by right-clicking, selecting Highlights from the context menu, and then specifying the property that you want to edit. The Legend dialog box opens with the selected property displayed. CAESAR II User's Guide 442 Piping Input 2. Double-click on the property value in the left column to open the Edit box. 3. Type a new value in the Edit box and press ENTER or click anywhere in the dialog box. The software updates all elements that have the same property value, represented in the Legend dialog box, on the 3D model, and in the List dialog box. Currently, the software does not include global update functionality for the following piping input properties: Materials Piping Codes Forces Uniform Loads Wind/Wave Data Displacements Pipe Density Configuring 3D Graphics The CAESAR II 3D Graphics engine remembers the state of the model between sessions. When you exit and return, the model displays in the same state in which it was last viewed. To obtain a more uniform look for the graphics, change the color and font options: 1. Click Home > Setup > Configure on the main window ribbon. The CAESAR II Configuration Editor dialog box displays. 2. Open the Graphics Settings category. 3. Set the Always Use System Fonts and Always Use System Colors options to True under the Visual Options section. CAESAR II User's Guide 443 Piping Input These settings are stored in the computer's registry and CAESAR II always displays the graphics according to these settings. If the settings are set to False, then the state of each model is maintained individually as an XML data file (job- name.XML) in the current data folder. After starting another input session, CAESAR II reads this XML file and restores the 3D graphics to its previous state. This includes the rotation and zoom level of the model; color settings, data display, and the current graphics operator. Option Description Colors Select any color item in the list, then click to display a Windows color selection tool. Select the new color. Click Reset All to return all settings to CAESAR II defaults, as defined in configuration. Fonts Selecting any font item in the list, then click to display the standard Windows font selection tool. Set the options to meet your requirements and click OK. CAESAR II User's Guide 444 Piping Input Changing the Model Display You can specify the way the model displays when you open a file. The session can start with a preset command active (such as Zoom), or start with the last command still active. Similarly, the graphics can start in a preset view (such as isometric) or in the last rotated zoomed position. Option Description Show Bounding Box Determines if rotations using the mouse include an outline box surrounding the model. Hide Overlapped Text Prevents text from appearing on top of other text items. Restore Previous Operator Determines whether the software remembers your last command (operator) between sessions or always defaults to a specified command. Restore Previous View Determines whether the graphics engine remembers the last displayed view of the model, or defaults to a specified view. Default Projection Mode Determines the initial projection style of the model. Visibility Alters the degree of transparency when translucent pipe is activated. Increasing this value makes it easier to see through the pipe elements. The Visibility option is only effective when viewing the model in rendered mode. Markers CAESAR II User's Guide Displays a symbol denoting the element’s end points. 445 Piping Input Highlighting Graphics You can review the piping model in the context of certain data such as by diameter, wall thickness, temperature, or pressure. You can make changes to some piping input properties from the Legends dialog box. The software updates all elements that have the same property value in the model. For more information, see Updating Properties from the 3D Model (page 442). Command Description Diameters Updates the model to show each diameter in a different color. Use this option to see the diameter variations throughout the system or to verify that diameter changes have been made. Alternatively, press D. A color key displays the diameters defined in the model. You can change the assigned colors to meet your needs and update diameter settings. Wall Thickness Updates the model to show each wall thickness in a different color. Use this option to see the wall thickness variations throughout the system or to verify that changes have been made. Alternatively, press W. A color key displays the thicknesses defined in the model. You can change the assigned colors to meet your needs. Insulation Thickness Updates the model to show each insulation thickness in a different color. Use this option to see the insulation thickness variations throughout the system or to verify that changes have been made. Alternatively, press I. A color key displays the thicknesses defined in the model. You can change the assigned colors to meet your needs. You can change the display to cladding thickness or refractory thickness by selecting that option from the list. Cladding Thickness Updates the model to show each cladding thickness in a different color. Use this option to see the cladding thickness variations throughout the system or to verify that changes have been made. A color key displays the thicknesses defined in the model. You can change the assigned colors to meet your needs. You can change the display to insulation thickness or refractory thickness by selecting that option from the list. Refractory Thickness Updates the model to show each refractory thickness in a different color. Use this option to see the refractory thickness variations throughout the system or to verify that changes have been made. A color key displays the thicknesses defined in the model. You can change the assigned colors to meet your needs. You can change the display to insulation thickness or cladding thickness by selecting that option from the list. CAESAR II User's Guide 446 Piping Input Material Updates the model to show each material in a different color. Use this option to see the material variations throughout the system or to verify that changes have been made. Alternatively, press M. A color key displays the materials defined in the model. You can change the assigned colors to meet your needs. Piping Codes Updates the model to show each piping code in a different color. Use this option to see the piping code variations throughout the system or to verify that changes have been made. Corrosion Updates the model to show each corrosion allowance in a different color. Use this option to see the corrosion variations throughout the system or to verify that changes have been made. A color key displays the corrosion allowances defined in the model. You can change the assigned colors to meet your needs. Pipe Density Updates the model to show each pipe density in a different color. Use this option to see the pipe density variations throughout the system or to verify that changes have been made. A color key displays the pipe densities defined in the model. You can change the assigned colors to meet your needs. Fluid Density Updates the model to show each fluid density in a different color. Use this option to see the fluid density variations throughout the system or to verify that changes have been made. A color key displays the fluid densities defined in the model. You can change the assigned colors to meet your needs. Insulation Density Updates the model to show each insulation density in a different color. Use this option to see the insulation density variations throughout the system or to verify that changes have been made. A color key displays the insulation densities defined in the model. You can change the assigned colors to meet your needs. You can change the display to cladding density, insulation or cladding unit weight, or refractory density by selecting that option from the list. Cladding Density Updates the model to show each cladding density in a different color. Use this option to see the cladding density variations throughout the system or to verify that changes have been made. A color key displays the cladding densities defined in the model. You can change the assigned colors to meet your needs. You can change the display to insulation density, insulation or cladding unit weight, or refractory density by selecting that option from the list. CAESAR II User's Guide 447 Piping Input Insul/Cladding Unit Wt. Updates the model to show each insulation or cladding unit weight in a different color. Use this option to see the variations throughout the system or to verify that changes have been made. A color key displays the insulation or cladding unit weights defined in the model. You can change the assigned colors to meet your needs. You can change the display to insulation density, cladding density, or refractory density by selecting that option from the list. Refractory Density Updates the model to show each refractory density in a different color. Use this option to see the refractory density variations throughout the system or to verify that changes have been made. A color key displays the refractory densities defined in the model. You can change the assigned colors to meet your needs. You can change the display to insulation density, insulation or cladding unit weight, or insulation density by selecting that option from the list. The Legend dialog box can be resized, docked, or removed from view. You can still zoom, pan, or rotate the model while in highlight mode. You can also use any of orthographic projections and single line or volume modes without affecting the model highlighted state. Clicking one of the highlight commands a second time cancels the coloring effect. If you print the model while it is in highlight mode, the color key legend displays in the upper left corner of the page, even if the actual legend window has been dragged away from the view. Manipulating the Toolbar You can rearrange or remove buttons on toolbars. There are two methods to make these adjustments. Right-click the toolbar, and click Customize. Remove or reposition the button using drag and drop. To remove buttons from the toolbar, click the down arrow located at the end of each toolbar and then click Add or Remove Buttons. Turn on the check box to add buttons to the toolbar. Clear the check box to remove buttons. To rearrange buttons, press ALT and then drag the button to a different location. To restore the CAESAR II default toolbar configuration, click Reset . For more information, see Toolbars (page 407). CAESAR II User's Guide 448 Piping Input Displaying Displacements, Forces, Uniform Loads, and Wind/Wave Loads You can display applied or predefined displacements, forces, uniform loads, or wind and wave loads in a table. You can scroll the display windows vertically and/or horizontally to view all node points where data has been defined. To move through the defined displacement or force vectors 1 through 9, click Next >> and Previous <<. The color key assists you in locating the node points on the model when the model geometry is complex. The displacements window shows user-specified values as well as free or fixed degrees of freedom (DOF). In this case, a DOF is free if a displacement value is not specified in any of the displacement load vectors. If a DOF has a specified displacement in at least one of the load vectors, then it is fixed in all other load vectors. Forces - Turns the display of forces and moments on and off. Uniform Loads - Updates the model to show each uniform load in a different color. Use this option to see the uniform load variations throughout the system or to verify that changes have been made. A color key displays the uniform loads defined in the model. You can change the assigned colors to meet your needs. The uniform load parameters display in a table. Use the scroll bars to view all the data. Click Next >> and Previous << to move through the displacement or force vectors. Uniform Loads has three vectors defined. The Node column represents the start node number where the uniform loads vector was first defined. Because the data propagates throughout the model until changed or disabled, the model is colored accordingly. Wind/Wave - Updates the model to show each wind or wave load in a different color. Use this option to see the variations throughout the system or to verify that changes have been made. A color key displays the wind or wave loads defined in the model. The wind and wave load parameters display in a table. Use the scroll bars to view all the data. Click Next >> and Previous << to move through the loads. All the elements with wind defined display in red. All the elements with wave data defined display in green. The legend grid shows the relevant data. The legend window can be resized, docked, or removed from view. You can still zoom, pan, or rotate the model while in highlight mode. You can also use any of orthographic projections and single line or volume modes without affecting the model highlighted state. Clicking one of the highlight commands a second time cancels the coloring effect. If you print the model while it is in highlight mode, the color key legend displays in the upper left corner of the page. This is true even if the actual legend window has been dragged away from the view. You can display predefined displacements by pressing F3. You can display forces/moment vectors by pressing F5. Select Element displays element data. When this command is active, hovering the cursor over a pipe element displays the element's nodes, delta dimensions, and pipe size data. CAESAR II User's Guide 449 Piping Input Clicking an element highlights the element and updates the information on the dialog box. Click in the empty space of the graphics view to remove highlighting. The dialog box still contains the information from the last element that you selected. Saving an Image for Later Presentation Occasionally, it is necessary to add a graphical representation of a model to the CAESAR II Stress reports. The graphics view can be saved as a graphic by clicking File > Save As Graphics Image. The model geometry, colors, highlighting, Plot Settings legend, as well as restraints and most of the other options are transferred to the graphic. The default graphic file name is the job name with an extension .TIF. This is a standard Windows-supported image file extension that can be opened for viewing. The image resolution can also be changed in the Save Image dialog box. This is a static graphic file. You also have the option to save the graphics as .HTML file. After saving as .HTML CAESAR II creates two files in the current data directory using the current job name: *.HTML and *.HSF. Opening the .HTML file displays the corresponding .HSF file. This is an interactive file. The first time a CAESAR II-created .HTML file is opened with an Internet browser, you receive a message asking you to download a control from Tech Soft 3D. Answer Yes to allow the download, and the image displays. After the model displays, right-clicking the model shows the available viewing options such as orbit, pan, zoom, different render modes, and so on. The image can be printed or copied to the clipboard. Internet Explorer (IE) version 5.0 and earlier may not display the image properly. Intergraph CAS recommends IE6 or later. You can use the Markups toolbar functions to add additional lines or annotations to the image. The Markups toolbar, which you can access from the Classic Piping Input dialog box, contains the following functions. Freehand Markup - Draws a line in the model. Click and drag the mouse to draw the line. Rectangle Markup - Draws a rectangle in the model. Click and drag the mouse to draw the rectangle. Circle Markup - Draws a circle in the model. Click and drag the mouse to draw the circle. Annotate - Adds a brief description to the model. The annotation may be especially useful in the output processor. The annotation text box is a single line. Annotation is printed and saved to the bitmap. Annotation is not saved to HTML. Annotate w/Leader - Adds a brief description to the model. This annotation includes a leader line. Drag the annotation box to extend the leader. The annotation text box is a single line. The annotation with a leader stays with the model when you zoom, pan, rotate, or use any of the highlight options. Annotation is printed and saved to the bitmap. Annotation is not saved to HTML. CAESAR II User's Guide 450 Piping Input The markup annotation text box is a single line. The color and the font face/size cannot be changed. The default color is red. Markup annotations are saved to the .TIF file and spooled to the printer. The geometry and the text of the markup annotations are temporary. They are not saved with the model. The software removes these graphics from view with any action such as zoom, rotate, pan, or reset all. The color, font face, and size of the annotation text can be changed by clicking Home > Setup > Configure on the main window ribbon. For more information, see Configuring 3D Graphics (page 443). When you select an operator, the software keeps it active until you click another operator. (For example, Freehand Markup stays selected until you select Orbit or Pan.) Walking Through the Model CAESAR II lets you explore the model with a feature similar in operation to a virtual reality game. It produces the effect of walking towards the model. After you are close to or inside the model, you can look left, right, up, and down, step to a side, or ride an elevator up and down. Walk Through is useful in providing a real-time interactive view of the model. Click Walk Through to display the cursor as a pair of feet. Walking Around You can begin walking by clicking and holding the left mouse button. Move forward by moving the mouse toward the top of the window. Move back by doing the opposite. You can also pan the view by holding the center mouse button (or wheel) down while moving the mouse. This provides the panning effects of riding the elevator up/down or stepping to either side. Walk Through also provides an additional control that aids in navigation. Clicking the various hot spots on the control duplicates mouse movements with the added benefit of providing the ability to move in a perfectly straight line. In addition, Walk Through also provides you with the added functionality of determining the walking speed. In general, walking speed is determined by the distance between where you first click and how far you move the mouse. The keys below which, if held down while walking, effect walk through's operation: Shift - Changes the walk mode to run mode, effectively doubling the walk speed. Ctrl - Changes the walk mode to slow mode, effectively halving the walk speed. Alt - Enables you to look left or right without changing the walk path. Releasing the key, automatically returns your viewpoint to looking forward. To exit from this command, click any other command. CAESAR II User's Guide 451 Piping Input Moving Elements The Move Geometry commands, located in the Edit Mode toolbar, let you select and move nodes or elements along a specified axis. Select the node or element, and then press Tab or click to select the x-, y-, or z-axis option (located next to the Move Geometry option in the toolbar). The software defaults to the X-Axis. For example, to move a restraint along a corresponding pipe centerline, select Move Geometry and specify the direction of the axis for the line. Or, if your model includes an expansion loop, select Move Geometry to change the length or depth of the loop in the direction of the specified axis. After you select an operator, the software keeps it active until you click another operator. (For example, Move Geometry stays selected until you select Orbit or Pan.) To move elements on the 3D model 1. Click Move Geometry to display marker control points at all nodes and tangent points. On bends, the marker control points display on the far weld-line. 2. Click and drag the cursor to select the nodes to move. 3. Click any of the selected nodes. The mouse is in move mode. The mouse movement is clamped to either the x, y, or z axis. 4. To change the axis, press Tab or click one of the Axis commands on the Edit Mode toolbar. 5. Click to specify the new location. The model geometry is updates. 6. Alternatively, you can type the magnitude of the movement. If you type a single number, the movement is applied to the currently selected axis. You can move in multiple directions at once by typing <x-value>, <y-value>, <z-value>. S3D/SPR Model View CAESAR II provides functionality to load Smart 3D (S3D) or SmartPlant Review (SPR) reference models either partially or in full. You can then rotate and/or filter the loaded S3D/SPR graphic models to adjust the visibility or isolate specific component classes. This functionality allows you to interpret the design environment surrounding the piping system and use this knowledge to readily identify optimal support point and expansion loop locations, judge available clearances, and so forth. Generally, this functionality provides a more seamless means of communication across all disciplines involved in the design process when Smart 3D is used as the overall design platform. Click S3D/SPR Model in the Reference CAD Models toolbar in the Classic Piping Input and select one of the following drop-down menu options: Load S3D/SPR Model Show/Hide S3D/SPR Model Dim S3D/SPR Model S3D/SPR Visibility Options CAESAR II User's Guide 452 Piping Input Load an S3D/SPR Model To Load a Full Smart 3D or SmartPlant Review model from a VUE or HSF file 1. From the piping input, click S3D/SPR Model . The software opens the Load S3D/SPR Model dialog box. 2. Click Browse and navigate to the location of the VUE or HSF file you want to display and click Open. Alternatively, you can type the path name in the field. 3. Select Full Load. 4. Select the degree to rotate the model, if necessary, from the Model Rotation. The software rotates the model to the angle you specify based on the original angle of the model when you loaded it. 5. Click Load File to display the graphic file in the CAESAR II 3D Graphics pane. You can return to the dialog box and select another angle from the Model Rotation. The software displays the rotation immediately on the 3D graphics pane so that you can review the rotation before you click Load File. To Load a Partial Smart 3D or SmartPlant Review model using the Bounding Box The bounding box functionality allows you to specify which portion of the graphic model to import into your CAESAR II model. You can either define the bounding box to the boundaries of the existing CAESAR II model or select part of the existing CAESAR II model using the Select Group option on the Standard Operators toolbar. Then, click Draw Cube at the bottom of the dialog box, and adjust as needed. 1. From the piping input, click S3D/SPR Model . The software opens the Load S3D/SPR Model dialog box. 2. Click Browse and navigate to the location of the VUE or HSF file you want to display and click Open. 3. Select Partial Load. Select Re-Import if you need to refresh or change your visibility settings. 4. Select the degree to rotate the model, if necessary, from the Model Rotation. The software rotates the model to the angle you specify based on the original angle of the model when you loaded it. CAESAR II User's Guide 453 Piping Input 5. Select the Use Model Bounding-Box option. Alternatively, select elements in the area of interest by drawing a selection window around them using the Selection Group option in the Standard Operators toolbar. Then, select Bounding Box from Selection in the Bounding Box Coordinates. 6. Click Draw Cube at the bottom of the dialog box. You can then resize or pan the cube in all six dimensions (up, down, left, right, front, back) until you have enclosed all the parts of the graphic model you want to load into a CAESAR II model. As shown in the figure above, the bounding box has six markers: Anchor Marker - Indicates the starting point of the bounding box (shown in red). You cannot resize the model using this marker. The three faces to which the anchor marker is connected are fixed (cannot be moved via any of the markers). You can move the whole bounding box by panning it. Top Face Marker - Moves the top face (for example, the face that is perpendicular to top-view-axis of the model, such as Y_Up, Z_Up). Base Markers - Allows you to re-size the bounding box by selecting any one of three markers and dragging the mouse. Base Marker 1 - Moves the rest of the two faces along with Base Marker 3. Base Marker 2 - Moves these two faces simultaneously. Base Marker 3 - Moves the rest of the two faces along with Base Marker 1. Centroid Marker - Sits at the center of the bounding box volume and moves the whole bounding box from one position to another. CAESAR II User's Guide 454 Piping Input The values for the X, Y, and Z axes display in the Starting Point boxes, depending on how you manipulate the size and shape of the cube with the graphics markers. The Starting Point boxes are view-only boxes that are for informational purposes only. 7. Click Load File. The software loads all components that are inside the bounding box into your model. A component that originates within the bounding box and extends beyond the boundaries of the bounding box displays in its entirety. A component that lies completely outside of the bounding box is totally excluded from the view. Load S3D/SPR Model Dialog Box In the Reference CAD Models toolbar of piping input, click S3D/SPR Model S3D/SPR Model dialog box displays. . The Load You can load a partial or a full VUE or HSF model. From the Load S3D/SPR Model dialog box, you can specify to rotate the model upon import into CAESAR II, if needed. You can also specify a bounding box area, which indicates a section of the model that you want to load into CAESAR II. Select a File Select a Smart 3D or SmartPlant Review VUE or a HOOPS Stream File (HSF) file from your hard drive. Alternatively, you can type the path name to the location of your graphics file. Full Load Select to load the entire S3D or SPR model from the selected VUE file or HSF. You can select either Full Load or Partial Load as one of the VUE Loading Options. Partial Load Select if you want to load a specified portion of the S3D or SPR model from the selected VUE file or HSF. This option allows you to use the bounding box to specify the section of the graphic model to load into your CAESAR II model. You can select either Full Load or Partial Load as one of the VUE Loading Options. Re-Import Select to re-import the VUE file or HSF. Model Orientation Specifies the north direction of the Smart 3D or SmartPlant Review model. CAESAR II uses this value in combination with the Set North Direction option in Special Execution Parameters (page 352) and Advanced PCF Import (APCF) (page 359) to properly orient the imported model. Select -X, +X, -Y, +Y, -Z, or +Z. CAESAR II User's Guide 455 Piping Input Use Model Bounding Box Select to use the boundaries of your existing CAESAR II model for the graphic model you are loading. Bounding Box from Selection Select to define a bounding box for a selected part of the graphic model in which you are loading. Starting Point X Displays the values for the X, Y, and Z axes, depending on how you manipulate the size and shape of the cube with the graphics tools. Starting Point boxes are for informational purposes only and are not editable. Starting Point Y Displays the values for the X, Y, and Z axes, depending on how you manipulate the size and shape of the cube with the graphics tools. Starting Point boxes are for informational purposes only and are not editable. Starting Point Z Displays the values for the X, Y, and Z axes, depending on how you manipulate the size and shape of the cube with the graphics tools. Starting Point boxes are for informational purposes only and are not editable. Bounding Volume - Width Specifies the width of the bounding box volume. Bounding Volume - Height Specifies the height of the bounding box volume. Bounding Volume - Depth Specifies the depth of the bounding box volume. Show/Hide S3D/SPR Model In the Reference CAD Models toolbar, click S3D/SPR Model from the drop-down list. and select Show 3D Model This option is available if there is a S3D model to display. CAESAR II User's Guide 456 Piping Input Dim S3D/SPR Model In the Reference CAD Models toolbar, click S3D/SPR Model from the drop-down list. and select Dim 3D Model This option is available if there is a S3D model to display. S3D/SPR Visibility Options In the Reference CAD Models toolbar, click S3D/SPR Model Visibility Options from the drop-down list. and select S3D/SPR This option is available if there is a S3D/SPR model to display. You can then modify the graphics to display/hide types of components from the S3D/SPR graphic model. S3D/SPR Visibility Options Dialog Box Allows you to hide details of the S3D/SPR graphic model that are not needed or could be distracting while you are working with the model in CAESAR II. For example, if you import a Smart 3D model using the CAESAR II APCF or PCF import functions and want to reference the S3D/SPR graphic model for context, the piping elements in the CAESAR II model and the S3D/SPR graphic reference model can overlap and cause confusion. You can turn off the display of piping elements from the S3D/SPR Visibility Options, which enables you to compare the changes more easily. To edit S3D/SPR visibility options for a loaded VUE file or HSF model 1. Select S3D/SPR Visibility Options from the S3D/SPR Model piping input. drop-down list in the The S3D/SPR Visibility Options dialog box displays. 2. Select a Visibility percentage from 0% to 100% for each of the five categories of components in a S3D or SPR model. The Visibility percentage indicates the percentage of light allowed to pass through the object. For example, a low percentage value indicates the graphics elements are nearly invisible. CAESAR II User's Guide 457 Piping Input 3. Check the corresponding check boxes to display the elements for a given category or select the top check box to display all the categories. The graphic on the loaded model display based on the specified visibility values. 4. Click the Hide/show icon to hide or display the S3D/SPR model graphic. 5. Click the refresh visibility icon to refresh the S3D/SPR model graphic and display the revised visibility settings. CAESAR II User's Guide 458 SECTION 4 Structural Steel Modeler Main window ribbon: Home > Input > Structural Input Adds structural elements to a model. Using the modeler, you can perform the following functions: Open and view structural files. Enter command and parameter data to build structural models. In This Section Structural Steel Model Basics ........................................................ 459 Structural Steel Graphics ............................................................... 463 CAESAR II Structural Input ............................................................ 464 Structural Steel Input Examples ..................................................... 467 Insert Menu .................................................................................... 490 Commands Menu ........................................................................... 490 Structural Databases ...................................................................... 528 Structural Steel Model Basics Start the Structural Steel Modeler from the CAESAR II main window by opening a structural file, and then choosing Home > Input > Structural Input the CAESAR II Structural Input dialog box. CAESAR II User's Guide on the ribbon. The software opens 459 Structural Steel Modeler Define the structural steel model The CAESAR II Structural Input dialog box uses keywords to define parameters. If you are not familiar with the keyword input, refer to Structural Steel Input Examples (page 467). The following example shows a structural steel model with two sections and multiple elements defined. FIX 5 ALL - Fixes node 5, all degrees of freedom. SECID=1,W10X49 - Defines properties for section #1 (a 20-inch wide flange of 49 pounds per foot). EDIM 5 10 DY=12-0 - Defines a vertical element from 5 to 10. Because many structures have a considerable degree of repeatability, there are various forms, options, and deviations for these commands to help you generate large structural models. The method of single element generation is well suited to the needs of most pipers. Create new lines by selecting a keyword command from the Edit menu or from the toolbar. The most typically used commands are as follows: EDim (page 502) Defines structural elements. Fix (page 493) Defines structural anchors (ALL) or restraints. Load (page 508) Defines concentrated forces. Unif (page 505) Defines uniform loads. CAESAR II User's Guide 460 Structural Steel Modeler SecId (page 513) Defines cross-section properties. From the Edit menu, you can complete other frequently used functions, including: Edit > Undo Reverse the last action. Edit > Copy Card Copies an existing command. You must first select the command to copy. Edit > Paste Card Pastes a command in the model at the location specified from the Insert menu. Edit > Delete Card Deletes an existing command. You must first select the command to delete. Certain commands set parameters that the software uses for all future element generations: Default (page 525) Sets the default Section ID and Material ID. Angle (page 503) Sets the default element orientation. Beams (page 517), Braces (page 520), and Columns (page 522) Sets the default end connection type. Before you start working with structural models in CAESAR II, you must specify the database for upon which the software bases the model. Select the database for a structural steel model The full AISC database with more than 900 cross-sectional shapes is available on a “permember-name” basis. Additionally, you can define any arbitrary cross-sectional shapes. 1. Open the CAESAR II Configuration Editor to select the proper database before starting the construction of a structural model. 2. Click Database Definitions in the CAESAR II Configuration Editor, and then click Structural Database. Refer to Structural Databases (page 528) for information on the structural databases available in the software. Click Save to save the configuration settings. CAESAR II User's Guide 461 Structural Steel Modeler AISC database names should be typed exactly as shown in the AISC handbook with the exception that fractions should be represented as decimals to four decimal places. Input is casesensitive. For example, the angle L6X3-1/2X1/2 would be entered L6X3.5X0.5000. Member-end connection freedom is a concept used quite frequently in structural analysis that has no real parallel in piping work. Several of the structural examples contain freeend connection specifications (such as Column, Beam, and Brace), so you should study these examples for details. Structural models may be run alone (singularly) or may be included in piping jobs. Run the structural model without piping (singularly) 1. Open the structural file. 2. Click Home > Input > Structural Input . 3. Enter the structural steel model. 4. Click File > Save to exit the model. 5. Click Yes. The software saves, error checks, and builds the CAESAR II modules automatically, and then opens the Model Generation Status dialog box. 6. Click OK, and close the CAESAR II Structural Steel dialog box to return to the main menu. 7. Click Analysis > Statics to start CAESAR II at the analysis level. 8. Select the load cases you want to analyze. CAESAR II recommends the weight only (W) load case. If needed, create additional load cases to address other input loads or concentrated forces. 9. Click Run Analysis to begin the analysis, and then click OK. When the analysis finishes, the software opens the Static Output Processor. You can also click Static Output to view or print output reports. 10. Close the Static Output Processor. If needed, click Analysis > AISC to open and independently run a Unity Check (stress evaluation) for the most heavily loaded elements, as defined by the American Institute of Steel Construction (AISC). Displacements, forces, and moments are available for each structural element. Include the structural model in a piping job Use caution when establishing steel node numbers. Common nodes with piping have the steel anchored to the corresponding pipe node. Usually, piping is connected to steel through restraints with connecting nodes (CNodes). 1. Complete steps 1 through 6 from the previous section for running a structural model without piping. 2. Click File > Open and select to open a piping input file. 3. Edit the piping file to meet your requirements. CAESAR II User's Guide 462 Structural Steel Modeler 4. Click Environment > Include Structural Input Files from the Classic Piping Input dialog box. The Include Structural Files dialog box displays. 5. Click Browse to select the structural files to include in the piping job, and then click Open. You can browse and select up to 10 structural input files. 6. Click OK. The selected structural models display on the piping input model. 7. Click Batch Run to begin error checking the model. After you resolve and eliminate any warnings and errors, you can run the entire model successfully. The software includes the structural elements in the model for the flexibility calculations. These elements appear as any other piping element, except that CAESAR II does not calculate stresses for structural elements. You can use stand-alone AISC Code Check software to verify that forces and moments on standard structural shapes do not exceed the various allowable stress limits as defined by the American Institute of Steel Construction. Structural Steel Graphics The graphical view of the model in the CAESAR II Structural Input dialog box lets you verify the model geometry for completeness and accuracy. As you enter and update the element data on the interactive Card Stack pane on the left, the graphical view on the right instantly displays any changes. The Structural Steel Modeler 3D graphics engine shares the same general capabilities as the graphics model in the Classic Piping Input. The software displays many of the same toolbars as in the piping input, which let you zoom, orbit, pan, and perform several other actions on the model. You also can switch between orthographic and perspective views as well as alternate between volume to a single line mode. CAESAR II User's Guide 463 Structural Steel Modeler From the model, you can show or hide the supports and restraints, anchors, the compass, node numbers, and element lengths. In addition, you can change the size of restraints relative to the structural elements. The graphics view displays in the right pane when you define enough information in the Card Stack pane. For example, if you specify the method as Method 2 - Node/Element Specifications in the Structural Steel Wizard, and you have only specified the Nodes in the list of commands, the software does not display anything in the graphical view because there is not yet a model to show. However, after you define a single element (Elem) between two points in space, the software displays the corresponding element in the graphical view. When using Method 1 - Element Definitions (EDIM), which is similar to defining elements in the CAESAR II Classic Piping Input, the corresponding graphic element displays after you specify the EDim command parameters. You can resize or disable the Card Stack pane to allow the graphical view to fill the entire screen. Additionally, you can dock the Card Stack pane on or off the main window. After you dock the pane, you can remove it completely from the view or close it. To show or hide the Card Stack pane, click . The CAESAR II Structural Input dialog box has a Change Display Option that lets you change the default colors for all steel elements and restraints. For more information, see Configuring 3D Graphics (page 443). Loads, such as uniform or wind, are not available in graphics mode in the Structural Steel Modeler. You can also flip the coordinate system automatically between displaying the Y-axis up (or Y-up) to the Z-axis up (or Z-up) in the Structural Steel Modeler. The software modifies all relevant data match with the new coordinate system. Click Vertical to insert the VERTICAL command into the command list, and then select Y or Z-from the axis parameter options. CAESAR II Structural Input Click Home > Input > Structural Input on the main window ribbon to enter information to build your structural model. The CAESAR II Structural Input dialog box has two sections. The Card Stack pane displays model parameters and commands on the left, and the graphical view of the model displays on the right. The Card Stack pane is sub-divided into two columns. The first column displays commands and parameters. Click the arrow to the left of any command to view the parameter data in the second column of the pane. CAESAR II User's Guide 464 Structural Steel Modeler To add a command to the model, select the command from either the Commands menu or the Commands toolbar. For more information, see Commands Menu (page 490). Click + to expand command and view the parameters available. Type or select the values in the second column. Add all the commands to the structural model, and then click Save to generate the structural model. Card Stack, List Options, and Errors tabs at the bottom of the Card Stack pane display mode, keyword and error information for the model. Click Auto Hide to collapse the tabs to the left side of the window and expand the graphical view. Click Close X to hide the tabs. The Errors tab does not display when there are no errors in the model. Use the Input Card Toolbar functions to copy, paste, or delete commands from the structural model. Create a model using the Structural Steel Wizard Define job parameters for a new model using the Structural Steel Wizard. Create a new job file 1. Click File > New. The New Job Name Specification dialog box appears. 2. In the Enter the name for the NEW job file box, type the name of the structural steel file you want to create. You must give files a different name than any piping files, even if you plan to combine the files for analysis. 3. Select Structural Input. 4. In the Enter the data directory box, type the directory name or browse for a directory. 5. Click OK. The software displays the Units Selection page of the Structural Steel Wizard. Select a units file Use the Units Selection page of the Structural Steel Wizard to view the units file the software uses with your new model. For more information, see Unit (page 527). The software automatically selects the units based on the units you specified in the CAESAR II Configuration Editor. Select Accept defaults and finish to use all structural options previously selected in Tools > Configure/Setup. 1. Click Next. The software displays the Vertical Axis Selection page of the Structural Steel Wizard. Select a vertical axis Use the Vertical Axis Selection page of the Structural Steel Wizard to specify which is the vertical axis for your model. CAESAR II User's Guide 465 Structural Steel Modeler 1. In the Select which axis is vertical for this box, select Y or Z. 2. Click Next. The software displays the Material Selection page of the Structural Steel Wizard. Select material properties Use the Material Selection page of the Structural Steel Wizard to specify material properties for the structural steel models. 1. Type values for Density, Yield Strength, Young's (Young's Modulus), Poisson's Ratio, and Shear Modulus. 2. Optionally, type one or more thermal expansion coefficient values for Expansion Coefficients. You can have up to nine Expansion Coefficient values and use a separate Material ID for each coefficient. 3. Click Add Another Material if you need to define additional material properties. The software automatically increases the value of the Material ID by one. 4. Click Next. The software displays the Cross Section Selection page of the Structural Steel Wizard. Use the up and down arrows next to Add Another Material to scroll through all materials. Define a cross-section Use the Cross Section Selection page of the Structural Steel Wizard to specify the crosssections in the model. 1. Click Select Section ID. The Section ID Selection dialog box appears. The software defaults the Section ID to 1, but you can type a new ID. 2. Expand the hierarchy as needed, select a cross section and click OK. You can also type a cross section name in the NAME box. For more information, see Structural Databases (page 528) for cross section names in the CAESAR II databases. 3. Optionally, select User Defined? to create a custom cross section. Type values for Area, Ixx (moment of inertia about the strong axis), Iyy (moment of inertia about the weak axis), J (torsion) (torsional resistivity constant), BoxH (overall height) and BoxW (overall width). 4. Click Add Another Section if you need to define additional cross-sections. The value for the Section ID increases by one. Use the up and down arrows next to Add Another Section to scroll through all sections. 5. Click Next. The software displays the Model Definition Method Selection page of the Structural Steel Wizard. CAESAR II User's Guide 466 Structural Steel Modeler Select the model definition method Use the Model Definition Method Selection page of the Structural Steel Wizard to select the method you need to build your model. 1. Review the method options and select Method 1 - Element Definitions or Method 2 Node / Element Specifications. 2. Click Finish. The Structural Steel Wizard closes,. and the new job file opens in the Structural Steel Modeler window. For more information on actions you can perform from the wizard, see Insert Menu (page 490) and Commands Menu (page 490). Structural Steel Input Examples This section contains structural steel examples. Follow the input steps in these examples to learn how to use the Structural Steel Modeler. Structural Steel Example #1 Determine the stiffness of the structural steel support shown below. Use the estimated rigid support piping loads from the piping analysis to back-calculate each stiffness. CAESAR II User's Guide 467 Structural Steel Modeler A U-bolt pins the pipe to the top of the channel at node 20. The piping loads output from the pipe stress program are: Fx= -39.0 lbs. Fy= -1975.0 lbs. Fz= 1350.0 lbs. Complete the initial specifications for Example #1 1. Click File > New from the CAESAR II main window ribbon. 2. Enter a job name (for example, SUPP), click the Structural Input option, and browse to select the data directory. Then, click OK. The software displays the Units Selection page. 3. Specify the units to use with this job, then click Next. The software displays the Vertical Axis Selection page. 4. Verify that the vertical axis is set to the Y-axis, and then click Next. Selecting the Y-axis means that the gravity works in the Y--axis direction on this model. Be sure this coordinate system matches the piping model. The software displays the Material Selection page. 5. Click Next in the Material Selection dialog box to use default material properties. The software displays the Cross Section Selection page. 6. Specify the cross section by typing in the name exactly as it appears (including exact capitalization and trailing zeros) or by clicking Select Section ID and selecting the name from the list. For this example, enter the Section ID 1 name as W16X26. 7. Click Add Another Section to create other cross sections. Enter Section ID 2 as MC8X22.8 and Section ID 3 as L6X4X0.5000. Repeat this until you have three sections specified in this example, then click Next. The software displays the Model Definition Method Selection page. 8. Select Method 1 - Element Definitions Method Selection (the default setting) to use the Element Dimension (EDim) option to define individual elements that span between two node points. Then, click Finish. This input works similarly to piping input, where elements are defined by their end points and delta X, Y, Z distances between those end points. The Method 2 - Node/Element Specifications option uses commands to define an array of nodes in space and commands to add elements bounded by these nodes. The software opens the CAESAR II Structural Modeler dialog box, where you can interactively input data. Click the arrow on each line in the modeler to expand or condense the information. CAESAR II User's Guide 468 Structural Steel Modeler Specify the structural steel model input for Example #1 1. Click on the Commands toolbar to enter commands and parameters that define the model input. 2. Click EDim to add the first element to the end of the list, then click the arrow to the left to expand the data for that group, and enter the column data. Notice that the first element is at node 5 to node 10 and runs 12 feet in the Y direction and has a section number of 1 (the default section). Press TAB to move quickly from one Card Stack box to the next. CAESAR II User's Guide 469 Structural Steel Modeler 3. When you complete the first element, click the next four elements. EDim and repeat the entry process to add Use the Input Card Toolbar functions to copy, paste, or delete a card from the Structural Modeler. Alternatively, you can copy or delete a card element by selecting Edit > Copy Card or Edit > Delete Card. CAESAR II User's Guide 470 Structural Steel Modeler After you complete the element entry, the software displays the current model. Select Reset View to return the model to a default view each time the model refreshes. When activated, this function appears highlighted. You can use Reset View to zoom in and out on the model to make changes, and then quickly return to your default view. CAESAR II User's Guide 471 Structural Steel Modeler 4. Click Fix to add the restraint at the base of the column. 5. Click Loads to enter the loads on this support. You can use a previous CAESAR II analysis for these loads. 6. Enter the loads at Node 20 [(FX, FY, FZ) = (-39, -1975, 1350)]. CAESAR II User's Guide 472 Structural Steel Modeler The software displays the completed model. CAESAR II User's Guide 473 Structural Steel Modeler 7. Add comments to the model by first setting where CAESAR II inserts comments from the Insert menu option. You can specify for comments to appear before or after the currently selected element, or at the end of the model elements list. Click Comment to add comments to the model. After you insert a comment, you must click the down arrow to expand the comment element and add the comment text. The following example shows the completed model with new comments inserted. 8. Click File > Save to check and save the model. Then, click OK. CAESAR II checks the input. If the error checker does not find any fatal errors, the software writes the execution files. You can use the model in a piping analysis, or you can analyze the model singularly. For the purposes of this example, you will analyze the model by itself. 9. Close the CAESAR II Structural Modeler dialog box and return to the CAESAR II main window. 10. With the SUPP file still open as the current model, click Analysis > Statics on the toolbar. Remember to replace the Weight load in Load Case 1 (L1) with F1 (the applied loads). 11. Click Run the Analysis. CAESAR II performs the structural steel analysis, just as a piping analysis. CAESAR II User's Guide 474 Structural Steel Modeler The output from a structural analysis is comprised of displacements, forces, and moments. The results from the analysis of the SUPP model show the displacements at Node 20. These displacements are excessive for a support, which is to be assumed rigid in another analysis. The translational stiffness for the support can be computed as follows: Kx = 39 lb. / 10.125 in. = 3.85 lb./in Ky = 1975 lb. / 0.4228 in. = 4671 lb./in. Kz = 1350 lb. / 0.8444 in. = 1599 lb./in. Structural Steel Example #2 Design a support to limit the loads on the waste heat boiler’s flue gas nozzle connection. The maximum allowable loads on the nozzle are as follows: Faxial = Fshear = Mtorsion Mbending 1500 lb. 500 lb. = 10000 ft. lb. = 5000 ft. lb. In this example, create the structural steel input file, SUPP2.str, from a text file. The structural steel preprocessor converts this file to the CAESAR II model. CAESAR II User's Guide 475 Structural Steel Modeler Check the piping and structure shown in the following four figures: CAESAR II User's Guide 476 Structural Steel Modeler CAESAR II User's Guide 477 Structural Steel Modeler Create the structural input ASCII file using a text editor 1. Using a text editor, type the following input parameters for the model: UNIT ENGLISH.FIL ;DEFINE SECTIONS SECID 1 W24X104 SECID 2 W18X50 ;DEFINE MATERIALS MATID 1 YM=29E6 POIS=0.3 G=11.6E6 DENS=0.283 ;COLUMN STRONG AXIS ORIENTATION ANGLE=90 ;VERTICAL COLUMNS EDIM 230 235 DY=10EDIM 235 220 DY=13-10 EDIM 200 205 DY=10EDIM 205 210 DY=13-10 ;SLOPED COLUMNS EDIM 245 250 DX=8.392- DY=10EDIM 260 255 DX=8.392- DY=10EDIM 250 220 DX=11.608- DY=13-10 EDIM 255 210 DX=11.608- DY=13-10 MAKE BEAMS DEFAULT SECTION DEFAULT SECID=2; EDIM 235 240 DZ=-2.5EDIM 240 205 DZ=-2.5EDIM 220 215 DZ=-2.5EDIM 215 210 DZ= -2.5EDIM 250 255 DZ=-5;THE FINAL SET OF HORIZONTAL BEAMS ;ALONG THE X AXIS HAVE A ;STANDARD STRONG AXIS ORIENTATION ANGLE=0 EDIM 250 235 DX=11.608EDIM 255 205 DX=11.608;ANCHOR THE BASE NODES FIX 200 TO=260 BY=30 ALL FIX 245 ALL After the data is processed, this file does not display the line breaks in Microsoft's Notepad text editor, but the data remains valid. Use a more robust editor to display the individual lines. For information on editing ASCII text, see ASCII Text File Rules (page 50). 2. Name and save the file as SUPP2.str. Import the structural input file into the Structural Steel Modeler 1. Click File > Open from the CAESAR II main window ribbon. 2. Change File of type to Structural (*.str) SUPP2.str. Then, click Open. CAESAR II User's Guide and navigate to the file you created, 478 Structural Steel Modeler 3. Click Home > Input > Structural Input from the CAESAR II main window ribbon. The software opens the structural model for SUPP2.str. 4. After you have confirmed that the model is correct, click File > Save, and click Yes to save the model. 5. Select all the check boxes in the Model Generation Status dialog box, and click OK. CAESAR II checks the input. If the error checker does not find any fatal errors, the software writes the execution files. You can use the model in a piping analysis, or you can analyze the model singularly. For the purposes of this example, you will analyze the model with a piping model. 6. Close the CAESAR II Structural Modeler dialog box and return to the CAESAR II main window. Input piping data for Example #2 Next, enter the input for the piping system to be analyzed in a new piping job. 1. Click File > New from the CAESAR II main window ribbon. 2. Change File of type to Piping Input (*.c2) purposes of this example). , enter the file name as PIPE2 (for the 3. Navigate and select the CAESAR II data folder, and click OK. The software opens the Review Current Units dialog box. 4. Verify the current units are English, then click OK. The software opens the piping input for PIPE2.c2. CAESAR II User's Guide 479 Structural Steel Modeler 5. Click the Classic Piping Input tab on the left of the graphical display. Enter the piping input data using the Input Echo report data shown below. For more information on how to quickly enter piping input data, see Navigating the Classic Piping Input Dialog Box using the Function Keys (page 112). PIPE DATA From 5 to 10 DX= 6.417 ft. PIPE Dia = 30.000 in. Wall= .375 in. GENERAL T1= 850 F Mat= (186)A335 P5 Insul Thk= .000 in. BEND at "TO" end Radius= 45.000 in. (LONG) RESTRAINTS Node 5 ANC ALLOWABLE STRESSES B31.3 (2008) ---------------------------------------------------------From 10 to 15 DY= -8.000 ft. ---------------------------------------------------------From 15 to 20 DY= -13.833 ft ---------------------------------------------------------From 20 to 25 DY= -8.000 ft. BEND at "TO" end Radius= 45.000 in. (LONG) ---------------------------------------------------------From 25 to 30 DX= 10.000 ft. RESTRAINTS Node 30 +Y ---------------------------------------------------------From 30 To 35 DX= 30.000 ft. RESTRAINTS Node 35 +Y ---------------------------------------------------------From 35 To 40 DX= 10.000 ft. BEND at "TO" end Radius= 45.000 in. (LONG) ---------------------------------------------------------From 40 To 45 DZ= -3.750 ft. ---------------------------------------------------------From 45 To 50 DZ= -4.000 ft. PIPE Dia= 30.000 in. Wall= .375 in. Insul Thk= .000 in. REDUCER Diam2= 36.000 in. Wall2= .375 in. ---------------------------------------------------------From 50 To 55 DZ= -20.000 ft. PIPE Dia= 36.000 in. Wall= .375 in. Insul Thk= .000 in. CAESAR II User's Guide 480 Structural Steel Modeler ---------------------------------------------------------From 55 To 60 DZ= -20.000 ft. ---------------------------------------------------------From 60 To 65 DZ= -10.000 ft. RESTRAINTS Node 65 ANC ---------------------------------------------------------From 15 To 115 DX= -2.500 ft. PIPE Dia= 30.000 in. Wall= .375 in. Insul Thk= .000 in. RIGID Weight= .00 lb. RESTRAINTS Node 115 X Cnode 215 Node 115 Z Cnode 215 ---------------------------------------------------------From 20 To 120 DX= -2.500 ft. RIGID Weight= .00 lb. RESTRAINTS Node 120 X Cnode 240 In this piping input example, there are two weightless, rigid elements at nodes 15 to 115 and 20 to 120 that run out from the pipe centerline to the connecting points of the structure. The two restraint sets at the end of the data—115 and 120—are pipe nodes and their CNodes—215 and 240—are structural steel nodes in SUPP2. CAESAR II User's Guide 481 Structural Steel Modeler Connect the pipe to the structure 1. From the Classic Piping Input dialog box, click Environment > Include Structural Input Files. The software opens the Include Structural Files dialog box. 2. Enter the name of the structural steel model to be included (in this example, SUPP2). You can type the name and click Add, or click Browse to search for the file (which has the .str or the compressed .c2s extension), select the file, and click OK. 3. If the pipe and structure do not plot properly relative to one-another, then one of the following situations may have occurred: a. The connecting nodes were not defined correctly. b. The Connect Geometry Through CNodes option was not set to True in the Configuration Editor. For more information, see Connect Geometry Through CNodes (page 76) in the Configuration Options. Refer to the Pipe2 plotted pipe and structure shown below: 4. After the software plots the pipe and structure relative to one another, exit the Generate piping input (page 25) dialog box and run the error check. The error checker includes the pipe and structure together during checking. The execution files that the software writes also include the structural data. CAESAR II User's Guide 482 Structural Steel Modeler 5. Run the analysis using the default load cases. The following shows the restraint report for Load Case 1, W+T1 (OPE): The loads on the anchor at 5 are excessive. The structural steel frame and pipe support structure as shown are not satisfactory. In this example, displacement of the structure is small relative to the displacement of the pipe. The pipe is thermally expanding out away from the boiler nozzle and down, away from the boiler nozzle. The pipe is pulling the structure in the positive X direction at the top support and pushing the structure in the negative X direction at the bottom support. These displacements result in higher CAESAR II User's Guide 483 Structural Steel Modeler loads on the boiler nozzle. The vertical location of the structural supports should be studied more closely. You could add vertical springs at 30 and 35, which might help, along with a repositioning of the structural supports vertically. For example, the support at node 120 should be moved down so that its line of action in the X direction more closely coincides with the center line of the pipe between nodes 25 and 40. Structural Steel Example #3 Estimate the X, Y, and Z stiffness of the structure at the point 1000. In general, the stiffness of a three-dimensional structure, condensed down to the stiffness of a single point, must be represented by a 66 stiffness matrix. Initially, you can estimate only the on-diagonal, translational stiffnesses. Specify the structural input data for Structural Steel Example #3 1. Click File > New from the CAESAR II main window ribbon. 2. Select Structural Input as the file type, and enter the file name as SUPP3 (for the purposes of this example). 3. Navigate and select the CAESAR II data folder, and click OK. The software displays the Units Selection page. 4. Click Next to accept ENGLISH,FIL, the default value for current units. The software displays the Vertical Axis Selection page. CAESAR II User's Guide 484 Structural Steel Modeler 5. Verify that the vertical axis is set to the y-axis, and then click Next. The software displays the Material Selection page. 6. Click Next in the Material Selection dialog box to use default material properties. The software displays the Cross Section Selection page. 7. Specify the two cross sections, Section ID 1 as W12X65 and Section ID 2 as W10X22, and then click Next. The software displays the Model Definition Method Selection page. Select Method 1 - Element Definitions (the default setting) to use the element dimension (Edim) method of input. Then, click Finish. The software opens the CAESAR II Structural Input dialog box, where you can interactively input data. Click the arrow on each line in the modeler to expand or condense the information. 8. Use the interactive input processor to input the following commands. You can also import these commands by inputting them in a text editor and then importing the .str file into the model. For more information, see Structural Steel Example #2 (page 475). UNIT ENGLISH.FIL VERTICAL=Y MATID 1 YM=29E6 POIS=0.3 G=11.6E6 DENS=0.283 SECID 1 W12X65 SECID 2 W10X22 ; Preceding entries completed by opening dialog ; Columns have strong axis in Z (Default is X) ANGLE=90 ; Generate all columns EDIM FROM=5 TO=10 BY=5 LAST=20 DY=12EDIM 25 30 BY=5 LAST=40 DY=12EDIM 45 50 BY=5 LAST=60 DY=12EDIM 65 70 BY=5 LAST=80 DY=12; Beam orientation is standard ANGLE=0 ; Set the default Section ID to 2 DEF SECID=2 ; Beams are pinned, both ends are free to rotate BEAM FIX ; Define most beams EDIM 10 30 5 LAST=35 DZ=-14EDIM 30 50 5 LAST=60 DX=-10EDIM 50 70 5 LAST=80 DZ=14EDIM 70 10 5 LAST=20 DX=10; Node 1000 will be fixed in rotation BEAM FIX FAXIAL FSHRSTR FSHRWEAK TAXIAL TBNDSTR TBNDWEAK TSHRSTR TSHRWEAK TTORS ; Add midpoint 1000 on top beam EDIM 20 1000 DZ=-7EDIM 40 1000 DZ=7; Define anchors at the bottom of each column FIX 5 65 BY=20 ALL CAESAR II User's Guide 485 Structural Steel Modeler ; Set representative loads LOAD 1000 FX=0000 FY=10000 FZ=10000 9. After you enter all model data, the SUPP3 structural model appears as follows: 10. When you are satisfied that the model has been entered properly, click File > Save to check and save the model. CAESAR II checks the input. If no fatal errors are found, the software writes the CAESAR II Execution files. The model may now be used in a piping analysis or analyzed by itself. For the purposes of this example the model will be analyzed by itself. 11. Click OK, and then close the CAESAR II Structural Modeler Input dialog box. 12. Return to the CAESAR II main window. Analyze the structural model for Structural Steel Example #3 The structural input processor generates multiple lists you can use for documentation and checking. 1. With the SUPP3 job still open in the CAESAR II main window, click Analysis > Piping > Static Analysis on the ribbon. The software displays the Static Analysis dialog box. CAESAR II User's Guide 486 Structural Steel Modeler 2. Replace the Weight (W) load in Load Case 1 (L1) with F1 (the applied loads). You can type FI directly in the Load Cases box. From this point, structural steel analysis is performed just like a piping analysis. Output from a structural analysis is comprised of displacements, forces, and moments. 3. Click Run the Analysis , and then click OK. The software displays the Static Analysis dialog box. 4. Select the F1 load case in the Load Cases Analyzed box and Displacements and Global Element Forces in the Standard Reports. 5. Click Add and then Finish to generate the reports. The Displacements and Global Element Forces reports for the F1 load case displays as follows. CAESAR II User's Guide 487 Structural Steel Modeler CAESAR II User's Guide 488 Structural Steel Modeler Notice that the structure is stiffer in the X direction, even though the Z dimension is greater, due to the orientation of the columns. The Global Element Forces report (which displays forces and moments) is particularly interesting because all beams have pinned ends. Most of the beams carry no load. This is because the transfer of the load to the beams in this model is due to rotations at the column ends, and not translations. By adding cross-braces you can eliminate this problem and cause the beams to pick up more of the load. The 1000 end node of the elements from 20-1000 and from 40-1000 carries a moment because it is not a pinned end connection. The 1000 end node is just a point at midspan for the application of the load. Kx = 10,000 lb. / 7.0909 in. = 1410 lb./in Ky = 10,000 lb. / 0.2828 in. = 35360 lb./in. Kz = 10,000 lb. / 25.7434 in. = 388 lb./in. CAESAR II User's Guide 489 Structural Steel Modeler Insert Menu Use the Insert menu to specify where to place a command from the Command menu in the Card Stock pane. Before Current Element Places a new card above the selected card in the Card Stack. After the Current Element Places a new card below the selected command in the Card Stack. At End of Model Places a new card at the end of the model (that is, at the bottom of the Card Stack). Commands Menu Use the Commands Menu to add cards in the Card Stack pane. The cards define parameters used in the structural model. Node Node or Commands > Node defines the coordinates of a point in global X, Y, and Z space and places the following card in the Card Stack pane: Define the coordinates 1. Select the appropriate row in the Card Stack pane. 2. Use the needed command from the Insert menu to place the NODE command in the needed position. For more information, see Insert Menu (page 490). 3. Click Node . The NODE card is added to the Card Stack. 4. Click to expand the NODE card and view the properties. 5. Add values to the NODE properties. 6. Click Save to finish. The CAESAR II Error Checker automatically checks the model for errors. CAESAR II User's Guide 490 Structural Steel Modeler node number Specifies the node number. x, y, z Specifies the global coordinates of the node. NFill NFill or Commands > NFill defines evenly spaced nodes between two end points and places the following card in the Card Stack: Add a node between defined end points 1. Select the appropriate row in the Card Stack. 2. Use the needed command from the Insert menu to place the NFILL card in the needed position. For more information, see Insert Menu (page 490). 3. Click Nfill . The NFILL card is added to the Card Stack. 4. Click to expand the NFILL card and view the properties. 5. Add values to the NFILL properties. 6. Click Save if you are finished. The CAESAR II Error Checker automatically checks the model for errors. from Specifies the from node number. to Specifies the to node number. by Specifies the increment in the range. CAESAR II User's Guide 491 Structural Steel Modeler NGen NGen or Commands > NGen duplicates patterns of nodes and places the following card in the Card Stack pane: The first and last node in the base node pattern must exist before you can use NGen. Other nodes not previously defined in the base node pattern are evenly spaced by a defined increment between the first and last node. Subsequent nodal patterns start from the base pattern. DX, DY, and DZ offsets define nodes duplicated from the base pattern of nodes. Duplicate node 1. Select the appropriate row in the Card Stack pane. 2. Use the needed command from the Insert menu to place the NGEN card in the needed position. For more information, see Insert Menu (page 490). 3. Click NGen . The NGEN card is added to the Card Stack. 4. Click to expand the NGEN card and view the properties. 5. Add values to the NGEN properties. 6. Click Save to finish. The CAESAR II Error Checker automatically checks the model for errors. from Specifies the first node in the base node pattern. You must enter a value for an existing node before you can use NGen. to Specifies the last node in the base node pattern. You must enter a value for an existing node before you can use NGen. inc Specifies a value for the increment you want to use in the base node pattern between the from node and the to node. If you do not enter a value, the default is 1. CAESAR II User's Guide 492 Structural Steel Modeler last Specifies the last node in the last nodal pattern to be generated. If you do not enter a value, single pattern duplication occurs. nodeInc Specifies a value for the increment that you want to use in the base node pattern to the nodes in the first generated pattern and then from this pattern to the next generated pattern and so forth. dx, dy, dz Specifies the global coordinate offsets to get from the nodes in the base pattern to the nodes in the first generated pattern, and then from this pattern to the next generated pattern, and so forth. Example The nodes from 1100 to 2000 with an increment of 100 are duplicated twice. Each new pattern is offset by 10 ft. in the Z-direction. The new nodes created are from 2100 to 3000 and from 3100 to 4000. Fix Fix or Commands > Fix defines the restraint boundary conditions at the structural member end points and places the following card in the Card Stack pane: CAESAR II User's Guide 493 Structural Steel Modeler Define restraint boundary conditions 1. Select the appropriate row in the Card Stack pane. 2. Use the needed command from the Insert menu to place the FIX card in the needed position. For more information, see Insert Menu (page 490). 3. Click Fix . The FIX card is added to the Card Stack. 4. Click to expand the FIX card and view the properties. 5. Add values to the FIX properties. 6. Click Save to finish. The CAESAR II Error Checker automatically begins to check the model for errors. You can enter the stiffness in the field following the fixity indicator. If you omit the stiffness value, the software considers fixity to be rigid. from Specifies the first node number in the range. If you are using FIX to define a single node point, you do not need values for to and by. to Specifies the last node number in the range. If you are using FIX to define a single node point, you do not need values for to and by. by Specifies the increment in the range. If you are using FIX to define a single node point, you do not need values for to and by. all Specifies that all six degrees of freedom (DOF) are Free or Fixed. This parameter is the equivalent of an anchor. all stiffness Specifies the same stiffness value for all six degrees of freedom (DOF). x Specifies the Free or Fixed value in the x direction. CAESAR II User's Guide 494 Structural Steel Modeler x stiffness Specifies the value for the translational stiffness in the x direction. y Specifies the Free or Fixed value in the y direction. y stiffness Specifies the value for the translational stiffness in the y direction. z Specifies the Free or Fixed value in the z direction. z stiffness Specifies the value for the translational stiffness in the z direction. rx Specifies the value for the rotation in the x direction. rx stiffness Specifies the value for the rotational stiffness in the x direction. ry Specifies the value for the rotation in the y direction. ry stiffness Specifies the value for the rotational stiffness in the y direction. rz Specifies the value for the rotation in the z direction. rz stiffness Specifies the value for the rotational stiffness in the z direction. CAESAR II User's Guide 495 Structural Steel Modeler Example 1. FIX 1 ALL. Fix all degrees of freedom at node #1. 2. FIX 5 X1000 Y1000 Z1000. Fix X, Y and Z degrees of freedom at node #5, and use 1,000 lb./in. springs. 3. FIX 100 TO 110. ALL Fix rigidly all degrees of freedom for the nodes from 100 to 110. The increment between 100 and 110 defaults to 1. Eleven nodes have their fixities defined here. 4. FIX 105 TO 125 BY 5 X1000,1000,1000 Fix X, Y, and Z degrees of freedom for the nodes: 105, 110, 115, 120, and 125, and use 1,000 lb./in. springs. 5. FIX (1) to (10) ALL Fix all degrees of freedom for the first 10 nodes in the node list. Elem Elem or Commands > Elem defines a single element between two nodes and places the following card in the Card Stack pane: You can use a section identifier and a material identifier for the element. If you omit the section and/or material IDs the program uses the current default. Define an element between two elements 1. Select the appropriate row in the Card Stack pane. 2. Use the needed command from the Insert menu to place the ELEM card in the needed position. For more information, see Insert Menu (page 490). 3. Click ELEM . The ELEM command is added to the Card Stack. 4. Click to expand the ELEM card and view the properties. 5. Add values to the ELEM properties. 6. Click Save to finish. The CAESAR II Error Checker automatically checks the model for errors. from Specifies the from node number. to Specifies the to node number. CAESAR II User's Guide 496 Structural Steel Modeler secId Specifies the Section ID for the element. matId Specifies the Material ID for the element. EFill EFill generates a consecutive string of elements and places the following card in the Card Stack pane: You can use the EFill command at any time. None of the elements generated need to exist prior to adding the EFill command. Add consecutive elements 1. Select the appropriate row in the Card Stack pane. 2. Use the needed command from the Insert menu to place the EFILL card in the needed position. For more information, see Insert Menu (page 490). 3. Click EFill . The EFILL card is added to the card stack. 4. Click to expand the EFILL card and view the properties. 5. Add values to the EFILL properties. 6. Click Save to finish adding cards to the Card Stack. The stack is saved, and the Error Checker checks your model for errors from Specifies the from node number on the first element generated. to Specifies the to node number on the first element generated. CAESAR II User's Guide 497 Structural Steel Modeler inc Specifies the increment to get from the from node on the first element to the from node on the second element. If you do not enter a value, the default is 1. incTo Specifies the increment to use to get from the to node of the first element to the to node of the second element. If you do not enter a value, the value of inc is used. last Specifies the to node on the last element generated. secId Specifies the Section ID for the first element generated. matId Specifies the Material ID for the first element generated. insecid Specifies the increment to use to get from the Section ID for the first element to the Section ID for the second element. If you do not enter a value, the default is 0. incMatId Specifies the increment to get from the Material ID for the first element to the Material ID for the second element. If you do not enter a value, the default is 0. Example Elements are generated between each pair of nodes between nodes 1200 and 2000. The increment between From nodes and To nodes is 100. Nine elements are created in this example. Elem was not necessary here. Create all nine elements using EFill and by substituting node 1100 in place of node 1200 in the from field. CAESAR II User's Guide 498 Structural Steel Modeler EGen EGen or Commands EGen duplicates patterns of elements and places the following card in the Card Stack pane: Existing elements in the base pattern are redefined during generation. Duplicate elements 1. Select the appropriate row in the Card Stack pane. 2. Use the needed command from the Insert menu to place the EGEN card in the needed position. For more information, see Insert Menu (page 490). 3. Click EGen . The EGEN card is added to the Card Stack. 4. Click to expand the EGEN card and view the properties. 5. Add values to the EGEN properties. 6. Click Save to finish. The CAESAR II Error Checker checks the model for errors. from Specifies the from node on the first element in the base pattern. to Specifies the to node on the first element in the base pattern. inc Specifies the increment to use to get from the from node on the first element in the base pattern to the from node on the second element in base pattern. If you do not enter a value, the default is 1. CAESAR II User's Guide 499 Structural Steel Modeler incTo Specifies the increment to use to get from the to node of the first element to the to node of the second element. If you do not enter a value, the value of inc is used. last Specifies the to node on the last element in the base pattern. The software generates multiple copies from the base pattern of elements. genInc Specifies the increment to get from the from node on the first element in the base pattern to the from node on the first element in the first duplicate pattern. genIncTo Specifies the increment to get from the to node on the first element in the base pattern to the to node on the first element in the first duplicate pattern. If you do not enter a value, the value of genInc is used. genLast Specifies the to node on the last element in the last pattern to be duplicated from the base pattern. secId Specifies the Section ID to use for the elements in the base pattern. If you do not enter a value, the value from the Default card is used. For more information, see Default (page 525). matId Specifies the Material ID to use for the elements in the base pattern. If you do not enter a value, the value from the Default card is used. For more information, see Default (page 525). inSecId Specifies the Section ID increment to use between patterns. For example, the first pattern of elements generated from the base pattern of elements has a Section ID of SECID + INCSECID. If you do not enter a value, the default is 0. incMatId Specifies the Material ID increment to use between patterns. If you do not enter a value, the default is 0. CAESAR II User's Guide 500 Structural Steel Modeler Example Building on the Example (page 498). The base element pattern from 1100 to 2000 is reproduced two additional times, from 2100 to 3000 and from 3100 to 4000. Each element has nodal increments of 100. The increment between the Base Element and the Next Element is 1000 and the last node in the last pattern is 4000. The cross members are created using the base pattern from 1100 to 2100 and reproducing it in nodal increments of 100 until node 4000 is reached. CAESAR II User's Guide 501 Structural Steel Modeler EDim EDim or Commands > EDim defines elements using the dimensions of the element instead of references to nodes and places the following card in the Card Stock pane: Any existing elements encountered are redefined. If you are defining a single element, do not enter values for inc, incto, and last. Define elements using element dimensions 1. Select the appropriate row in the Card Stack pane. 2. Use the needed command from the Insert menu to place the EDIM card in the needed position. For more information, see Insert Menu (page 490). 3. Click EDim . The EDIM card is added to the Card Stack. 4. Click to expand the EDIM card and view the properties. 5. Add values to the EDIM properties. 6. Click Save to finish. The CAESAR II Error Checker checks the model for errors. from Specifies the from node on the first element to be defined. to Specifies the to node on the last element to be defined. inc Specifies the increment to get from the from node on the first element to the from node on the second element. If you do not enter a value, the default is 1. CAESAR II User's Guide 502 Structural Steel Modeler incTo Specifies the increment to use to get from the to node of the first element to the to node of the second element. If you do not enter a value, the value of inc is used. last Specifies the to node on the last element to be defined. dx, dy, dz Specifies the global coordinate offsets to get from the nodes in the base pattern to the nodes in the first generated pattern, and then from this pattern to the next generated pattern, and so forth. secID Specifies the Section ID for the first element. If you do not enter a value, the current default is used. matID Specifies the Material ID for the first element. If you do not enter a value, the current default is used. incSecId Specifies the Section ID increment to use to get from the Section ID of the first element to the Section ID of the second element. incmatId Specifies the Material ID increment to get from the Material ID of the first element to the Material ID of the second element. Example 1. EDIM 5 to 10 DY = 12-3 SECID=2. Column 12-3 high from 5 to 10. 2. EDIM 5,10 DY=12-3,2. Same column 3. EDIM 2 TO 3 LAST=8 DX=13-3. Defining beams 13-3 long and elements 2-3, 3-4, 4-5, 5-6, 6-7, and 7-8. INC defaults to 1. Angle Angle or Commands > Angle defines the default element strong axis orientation and places the following card in in the Card Stack pane: CAESAR II User's Guide 503 Structural Steel Modeler Define the element strong axis 1. Select the appropriate row in the Card Stack pane. 2. Use the needed command from the Insert menu to place the ANGLE card in the needed position. For more information, see Insert Menu (page 490). 3. Click Angle . The ANGLE card is added to the Card Stack. 4. Click to expand the ANGLE card and view the properties. 5. Add values to the ANGLE properties. 6. Click Save to finish. The CAESAR II Error Checker automatically checks the model for errors. Define structural columns when the strong axis is not parallel to the global X-axis Use Angle with a structural column when the strong axis of the column is not parallel to the global X-axis. When the strong axis of the column is parallel to the global Z-axis, redefine the default orientation to ANGLE=90. Define the column elements then use ANGLE again to reset the default orientation to its original value of ANGLE=0.0. Define the angle of rotation Orient and Angle both define the angle of rotation in degrees about the element center line from the standard orientation to the element strong axis. Use Orient to define this angle for a single element or for a group of elements, and Angle to define the default orientation to its original value, such as, ANGLE=0.0. The default orientation angle is 0º. Find the positive angular rotation Use the right-hand rule to find positive angular rotation. Extend the thumb along the element in the direction of the to node. The fingers of the right hand circle in the direction of a positive orientation angle. Determine the default element orientation If the member is vertical, then the default strong axis is along the global-X axis. If the member is non-vertical then the default strong axis is perpendicular to the center line of the member and in the horizontal plane of the member. The strong axis for the WF shape is: CAESAR II User's Guide 504 Structural Steel Modeler angle Specifies a value for the default Strong Axis Orientation Angle to use for all subsequent defined elements. Unif Unif or Commands > Unif defines a constant uniform load that acts over the full length of the member and places the following card in the Card Stack pane: Uniform loads can have special meanings when used in CAESAR II Piping runs. If you are defining a uniform load that acts on a single element only, do not enter values for inc, incTo, and last. Define a uniform load 1. Select the appropriate row in the Card Stack pane. 2. Use the needed command from the Insert menu to place the UNIF command in the needed position. For more information, see Insert Menu (page 490). 3. Click Unif . The UNIF card is added to the Card Stack. 4. Click to expand the UNIF card and view the properties. 5. Add values to the UNIF properties. 6. Click Save to finish. The CAESAR II Error Checker automatically checks the model for errors. from Specifies the from node on the first element this uniform load is to act on. to Specifies the to node on the first element this uniform load is to act on. CAESAR II User's Guide 505 Structural Steel Modeler inc Specifies the increment to get from the from node on the first element to the from node on the second element. If you do not enter a value, the default is 1. incTo Specifies the increment to use to get from the to node of the first element to the to node of the second element. If you do not enter a value, the value of inc is used. last Specifies the to node on the last element this uniform load is to act on. ux, uy, uz Specifies the magnitude of the uniform load in the global X, Y, and Z directions. Unless used in a piping analysis using G loads, use uniform loads in units of force per unit length of member. When used in a piping analysis with G loads the uniform loads are in units of gravitational acceleration, for example, uy=-1 would define a uniform load identical to the member weight load. Examples 1. UNIF 1 TO 2 UY=-2.3 On the element from 1 to 2 a uniform load with a magnitude of 2.3 lbs. per inch acts in the -Y direction. 2. UNIF 1, 2, UY -2, 3 Same 3. UNIF 100 TO 200 INC=2 INCTO=3 4. LAST=500 UX=0.03, -1, 0.03 There are uniform loads acting on elements 100-200, 102203,...,300-500 with a small horizontal component and a -1 load in the Y. It looks like you have G load input for the piping problem. 5. UNIF (1) to (30) UY=-2.3 The first thirty elements in the element list have a uniform load of 2.3 pounds per inch acting in the -Y direction. Orient Orient or Commands > Orient defines the element strong axis orientation and places the following card in the Card Stack pane: CAESAR II User's Guide 506 Structural Steel Modeler Define the element strong axis orientation 1. Select the appropriate row in the Card Stack pane. 2. Use the needed command from the Insert menu to place the ORIENT card in the needed position in the Card Stack. For more information, see Insert Menu (page 490). 3. Click Orient . The ORIENT card is added to the Card Stack. 4. Click to expand the ORIENT card and view the properties. 5. Add values to the ORIENT properties. 6. Click Save to finish. The CAESAR II Error Checker automatically checks the model for errors. from Specifies the from node on the first element. You can use node numbers or element indices as values for from. to Specifies the to node on the first element. You can use node numbers or element indices as values for to. inc Specifies the increment to get from the from node on the first element to the from node on the second element. If you do not enter a value, the default is 1. incTo Specifies the increment to use to get from the to node of the first element to the to node of the second element. If you do not enter a value, the value of inc is used. last Specifies the to node on the last element to have its orientation angle defined. angle Specifies the rotation in degrees from the default position to the actual position of the member strong axis. Examples 1. ORIENT 1 TO 2 ANGLE=90. The strong axis for the element from 1 to 2 is 90º away from the default position. CAESAR II User's Guide 507 Structural Steel Modeler 2. ORIENT 5 TO 10 INC=5 LAST=30 ANGLE=90. The vertical column elements: 5-10, 10-15, 15-20, 20-25, and 25-30 have their strong axes 90º away from the default position. Their new strong axis is along the Z axis. With their new orientation, the columns are better suited to take X direction forces. 3. ORIENT 1 TO (20) ANGLE=90. The first twenty elements in the element list have their strong axes 90º away from the default position. Load Load or Commands > Load defines concentrated forces and moments that act at structural member end points. It places the following card in the Card Stock pane: Define concentrated forces and moments 1. Select the appropriate row in the Card Stack pane. 2. Use the needed command from the Insert menu to place the LOAD card in the needed position. For more information, see Insert Menu (page 490). 3. Click Load . The LOAD command is added to the Card Stack. 4. Click to expand the LOAD card and view the properties. 5. Add values to the LOAD properties. 6. Click Save to finish. The CAESAR II Error Checker automatically checks the model for errors. from Specifies the from node on the first element the load is to act on. If you are defining a load for a single node point, you do not need values for to and by. to Specifies the to node on the first element the load is to act on. If you are defining a load for a single node point, you do not need values for to and by. CAESAR II User's Guide 508 Structural Steel Modeler by Specifies the increment in the range. If you are defining a load for a single node point, you do not need values for to and by. fx, fy, fz Specifies the magnitude of concentrated forces in the global X, Y, and Z directions. mx, my, mz Specifies the magnitude of the moments in the global X, Y, and Z directions. Examples 1. LOAD 305 FY-1000. Have a minus 1,000 lb. Y direction load acting at the structural node #305. 2. LOAD 10 TO 18 BY=1 FX=707, FZ=707. Have skewed loads in the horizontal plane acting at each of the nodes 10, 11,...,17, 18. You do not have to use by here, the default is 1. 3. LOAD (15) to (25) FY=-383. A load of 383 pounds acts in the -Y direction on the 15th through the 25th nodes in the Node list. Wind Wind or Commands > Wind defines the magnitude of the wind shape factor for the structural elements and places a card in the Card Stack pane: Define wind shape factor 1. Select the appropriate row in the Card Stack pane. 2. Use the needed command from the Insert menu to place the WIND card in the needed position. For more information, see Insert Menu (page 490). 3. Click Wind . The Wind card is added to the Card Stack. 4. Click to expand the WIND card and view the properties. 5. Add values to the WIND properties. CAESAR II User's Guide 509 Structural Steel Modeler 6. Click Save to finish. The CAESAR II Error Checker checks the model for errors. from Specifies the from node on the first element the wind load is to act on. to Specifies the to node on the first element the wind load is to act on. inc Specifies the increment to get from the from node on the first element to the from node on the second element. If you do not enter a value, the default is 1. incTo Specifies the increment to use to get from the to node of the first element to the to node of the second element. If you do not enter a value, the value of inc is used. last Specifies the to node of the last element the wind load is to act on. shape Specifies a value for the magnitude of the wind shape factor. For structural steel members, this value is usually 2.0. For elements not exposed to the wind, disable wind loading on the structure by resetting this value to 0. This value populates to all subsequently defined elements. If you do not enter a value, the default is 2.0. Examples 1. WIND 1 TO 2 SHAPE=2.0. The element from 1 to 2 has a shape factor with a magnitude of 2.0 applied. This value is applied to all the following elements. 2. WIND 1, 2, SHAPE 2.0. Same 3. WIND 100 TO 200 INC=2 INCTO=3 4. LAST=500 SHAPE=1.8 There is a wind shape factor of 1.8 on elements 100-200, 102203,...,300-500. CAESAR II User's Guide 510 Structural Steel Modeler GLoads GLoad or Commands > GLoad processes all specified uniform loads as G loads instead of force/length loads and places the following card in the Card Stack pane: You cannot use this command with any other parameters. If structural and piping models are mixed, the GLOADS cards must match. For example, uniform loads in the piping model must be designed as G loads in the special execution parameters. Specify GLoads 1. Select the appropriate row in the Card Stack pane. 2. Use the needed command from the Insert menu to place the GLOADS card in the needed position. For more information, see Insert Menu (page 490). 3. Click GLoad . The GLOADS card is added to the card stack. 4. Click Save to finish. The CAESAR II Error Checker automatically checks the model for errors. MatId MatId or Commands > MatId specifies material properties that correspond to a Material ID number and places the following card in the Card Stack pane: You must have at least one valid material specification in the input file. For more information, see Material Properties. CAESAR II User's Guide 511 Structural Steel Modeler Add material properties 1. Select the appropriate row in the Card Stack pane. 2. Use the needed command from the Insert menu to place the MATID card in the needed position. For more information, see Insert Menu (page 490). 3. Click MatId . The MATID card is added to the Card Stack. You can use one Matid for a group of elements that has many Section IDs (Secid). 4. Click to expand the Matid card and view the properties. 5. Add values to the Matid properties. Use Matid 1 for default A-36 structural steel properties. 6. Click Save to finish. The CAESAR II Error Checker automatically checks the model for errors. matId Specifies a Material ID number. The default value is 1 (for A-36 steel) and numbered sequentially for additional materials. You can change the value assigned by the model input file. ym Specifies a value for Young’s Modulus of Elasticity. The default value is 30,000,000 (30x106) psi for A-36 structural steel. pois Specifies a value for Poisson’s Ratio. The default value is 0.3 for A-36 structural steel. g Specifies a value for the shear modulus. The default value is 11,000,000 (11x106) psi for A-36 structural steel and is typically about one-third the value of Young's Modulus. ys Specifies a value for the yield strength. The default value is 36,000 (36x103) psi for A-36 structural steel. This property is currently not used. dens Specifies a value for the material density. The default value is 0.283 for A-36 structural steel. CAESAR II User's Guide 512 Structural Steel Modeler Alpha [x] Specifies from one to nine values for the coefficients of thermal expansion. Enter values for Alpha after entering a value for dens. SecId SecId or Commands > SecId assigns member cross-section properties to the Section ID numbers and places the following card in the Card Stack pane: Add cross-section properties 1. Select the appropriate row in the Card Stack pane. 2. Use the needed command from the Insert menu to place the SECID card in the needed position. For more information, see Insert Menu (page 490). 3. Click SecId . The SECID card is added to the Card Stack. 4. Click to expand the SECID card and view the properties. 5. Add values to the SECID properties. 6. Click Save to finish. The CAESAR II Error Checker automatically checks the model for errors. section Id Specifies a user-defined Section ID for this set of cross-section properties. Section IDs usually start at 1 and increase incrementally by one, but you can assign values in any order. name Specifies an American Institute of Steel Construction (AISC) shape name. For a user-defined shape, type USER. You must enter the AISC names exactly as shown in the AISC handbook with the exceptions: Enter fractions as decimals. For example, type LX6X3-1/2X1/2 as L6X3.5X0.5 Omit all leading or trailing zeros. CAESAR II User's Guide 513 Structural Steel Modeler You can select the section name from the window after clicking the Select Section ID button. User-Defined Specifies a user-defined shape. You must enter values for the additional parameters to define a user-defined cross-section. area Specifies the cross-section area (in length2 units). lxx Specifies the strong axis moment of inertia (in length 4 units). lyy Specifies the weak axis moment of inertia (in length4 units). torsion Specifies the torsional resistivity constant (in length4 units). boxH Specifies the height (along the weak axis) of a rectangular box for plotting. boxW Specifies the width (along the strong axis) of a rectangular box for plotting. CAESAR II User's Guide 514 Structural Steel Modeler Free End Connections - FREE Free or Commands > Free defines the free element end connection types and places the following card in the Card Stack pane: For example, use Free to describe the element ends in a structure that has pinned-only beam-to-column connections. You can also use Beams , Braces , and Columns to set the free end connection defaults for certain types of members. For more information, see Beams (page 517), Braces (page 520), and Columns (page 522). After you define each element and set the defaults, the program automatically adds a card to the Card Stack and adds values to FREE parameters. Use this to help keep track of the connections and nodes that define the element. Define Free End connection types 1. Select the appropriate row in the Card Stack pane. 2. Use the needed command from the Insert menu to place the FREE card in the needed position. For more information, see Insert Menu (page 490). 3. Click Free . The Free command is added to the Card Stack. 4. Click to expand the FREE card and view the properties. 5. Add values to the FREE properties. 6. Click Save to finish. The CAESAR II Error Checker automatically checks the model for errors. CAESAR II User's Guide 515 Structural Steel Modeler from Specifies the from node on the first element that this FREE command is to apply to. to Specifies the to node on the first element that this FREE command is to apply to. inc Specifies the increment to get from the from node on the first element to the from node on the second element. If you do not enter a value, the default is 1. incTo Specifies the increment to use to get from the to node of the first element to the to node of the second element. If you do not enter a value, the value of inc is used. last Specifies a value for the to node on the last element this FREE command is to apply to. You can omit last, inc, and incTo if the FREE command is only to apply to a single element. Parameters for Degrees of Freedom The following parameters define the degrees of freedom (DOF) at the element end that is free. Any combination can be used. At the from node FAXIAL Axial translational DOF FSHRSTR Strong axis shear translational DOF FSHRWEAK Weak axis shear translational DOF FTORS Torsional DOF FBNDSTR Strong axis bending DOF FBNDWEAK Weak axis bending DOF CAESAR II User's Guide 516 Structural Steel Modeler At the to node TAXIAL Axial translational DOF TSHRSTR Strong axis shear translational DOF TSHRWEAK Weak axis shear translational DOF TTORS Torsional DOF TBNDSTR Strong axis bending DOF TBNDWEAK Weak axis bending DOF Examples 1. A small WF shape has a pinned connection to a large I-beam. The weak axis bending of the WF shape is not transmitted to the web of the I-beam. If the element defining the WF shape uses nodes 1040 to 1045 then the FREE card for this element has the following format: FREE 1040 TO 1045 fbndweak, tbndweak 2. The westward side of a building has a row of beams on the ground floor that are attached rigidly to columns at the other end. The beams are identified by the pattern of nodes: 610710, 620-720, 630-730, ..., 690-790. There are eight beams in this group. The 600 end is pinned. The FREE cards for this group have the following format: FREE 610 TO 710 INC=10 LAST=790 ftors, fbndstr, fbndweak Beams Beams or Commands > Beams defines default end connection types for members identified by the orientation of their center lines. It places the following card in the Card Stack pane: A beam is any member whose center line lies completely along either the global X or global Z axis. After you use Beams to define the element end connections, any element subsequently defined inherits those end connection conditions. CAESAR II User's Guide 517 Structural Steel Modeler Use the standard structural element connections Beams , Braces , and Columns to define default end connection types for members identified by the orientation of their center line. For more information, see Braces (page 520), and Columns (page 522). Add beam element connections 1. Select the appropriate row in the Card Stack pane. 2. Use the needed command from the Insert menu to place the BEAMS card in the needed position. For more information, see Insert Menu (page 490). 3. Click Beams . The BEAMS card is added to the Card Stack. 4. Click to expand the BEAMS card and view the properties. 5. Add values to the BEAMS properties. 6. Click Save to finish. The CAESAR II Error Checker automatically checks the model for errors. If fix is the only parameter defined for Beams, then all degrees of freedom for the beam are fixed. mode Defines the beams end connection type: Free - Releases end connections. Fix - Resets released end connections. If fix is the only parameter defined for Beams, then all degrees of freedom for the beam are fixed. Parameters for Degrees of Freedom The following parameters define the degrees of freedom (DOF) at each element end. Any combination can be used. By default, each end is fixed in all six degrees of freedom. At the from node FAXIAL Axial translational DOF FSHRSTR Strong axis shear translational DOF FSHRWEAK Weak axis shear translational DOF FTORS Torsional DOF FBNDSTR Strong axis bending DOF FBNDWEAK Weak axis bending DOF CAESAR II User's Guide 518 Structural Steel Modeler At the to node TAXIAL Axial translational DOF TSHRSTR Strong axis shear translational DOF TSHRWEAK Weak axis shear translational DOF TTORS Torsional DOF TBNDSTR Strong axis bending DOF TBNDWEAK Weak axis bending DOF Examples 1. A group of beams that has both ends pinned must use the Free command. The BEAMS card for this group has the following format: Beams FREE ftors fbndstr fbndweak tbndstr tbndweak 2. Pinned-end beams must be returned to end connection default values. The BEAMS card for this group has the following format: Beams FIX ftors fbndstr fbndweak tbndstr tbndweak CAESAR II User's Guide 519 Structural Steel Modeler Braces Braces or Commands > Braces defines default end connection types for members identified by the orientation of their center lines. It places the following card in the Card Stack pane: A brace is any member whose center line does not completely lie along any of the global axes. After you use Braces to define element end connections, any brace element subsequently defined inherits those end connection conditions. Use the standard structural element connections Beams , Braces , and Columns to define default end connection types for members identified by the orientation of their center line. For more information, see Beams (page 517) and Columns (page 522). Add Braces 1. Select the appropriate row in the Card Stack pane. 2. Use the needed command from the Insert menu to place the BRACES card in the needed position. For more information, see Insert Menu (page 490). 3. Click Braces . The BRACES command is added to the Card Stack. 4. Click to expand the BRACES card and view the properties. 5. Add values to the BRACES properties. 6. Click Save to finish. The CAESAR II Error Checker automatically checks the model for errors. If fix is the only parameter defined for Braces, then all degrees of freedom for the brace are fixed. CAESAR II User's Guide 520 Structural Steel Modeler mode Defines the braces end connection type: Free - Releases end connections. Fix - Resets released end connections. If fix is the only parameter defined for Braces, then all degrees of freedom for the brace are fixed. Parameters for Degrees of Freedom The following parameters define the degrees of freedom (DOF) at each element end. Any combination can be used. By default, each end is fixed in all six degrees of freedom. At the from node FAXIAL Axial translational DOF FSHRSTR Strong axis shear translational DOF FSHRWEAK Weak axis shear translational DOF FTORS Torsional DOF FBNDSTR Strong axis bending DOF FBNDWEAK Weak axis bending DOF At the to node TAXIAL Axial translational DOF TSHRSTR Strong axis shear translational DOF TSHRWEAK Weak axis shear translational DOF TTORS Torsional DOF TBNDSTR Strong axis bending DOF TBNDWEAK Weak axis bending DOF CAESAR II User's Guide 521 Structural Steel Modeler Examples 1. A group of braces that has both ends pinned to adjoining columns must use the Free command. The BRACES card for this group has the following format: Braces FREE ftors fbndstr fbndweak tbndstr tbndweak 2. Pinned-end braces must be returned to end connection default values. The BRACES card for this group has the following format: Braces FIX ftors fbndstr fbndweak tbndstr tbndweak If Fix appears on the line following Braces then all end connections for the brace are fixed. Columns Columns or Commands > Columns defines default end connection types for members identified by the orientation of their center lines. It places the following card in the Card Stack pane: A column is any member whose centerline is completely vertical. After you use Columns define the element end connections, any element subsequently defined inherits those end connection freedoms. CAESAR II User's Guide to 522 Structural Steel Modeler Use the standard structural element connections Beams , Braces , and Columns to define default end connections types for members identified by the orientation of their center line. For more information, see Beams (page 517) and Braces (page 520). Add columns 1. Select the appropriate row in the Card Stack pane. 2. Use the needed command from the Insert menu to place the COLUMNS card in the needed position. For more information, see Insert Menu (page 490). 3. Click Columns . The Columns command is added to the Card Stack. 4. Click to expand the COLUMNS card and view the properties. 5. Add values to the COLUMNS properties. 6. Click Save to finish. The CAESAR II Error Checker automatically checks the model for errors. If fix is the only parameter defined for Columns, then all degrees of freedom for the column are fixed. mode Defines the columns end connection type: Free - Releases end connections. Fix - Resets released end connections. If fix is the only parameter defined for Columns, then all degrees of freedom for the column are fixed. Parameters for Degrees of Freedom The following parameters define the degrees of freedom (DOF) at each element end. Any combination can be used. By default, each end is fixed in all six degrees of freedom. At the from node FAXIAL Axial translational DOF FSHRSTR Strong axis shear translational DOF FSHRWEAK Weak axis shear translational DOF FTORS Torsional DOF FBNDSTR Strong axis bending DOF FBNDWEAK Weak axis bending DOF CAESAR II User's Guide 523 Structural Steel Modeler At the to node TAXIAL Axial translational DOF TSHRSTR Strong axis shear translational DOF TSHRWEAK Weak axis shear translational DOF TTORS Torsional DOF TBNDSTR Strong axis bending DOF TBNDWEAK Weak axis bending DOF Examples 1. A group of corner columns that are pinned at their to ends must use the Free command. The COLUMNS card for this group has the following format: Columns FREE ftors fbndstr fbndweak tbndstr tbndweak 2. Pinned-end columns must be returned to end connection default values. The COLUMNS card for this group has the following format: Columns FIX ftors fbndstr fbndweak tbndstr tbndweak If Fix is all that appears on the line following Columns, then all end connections for the column are fixed. Generally, an element cannot undergo rigid body motion. Therefore, an element cannot have both ttors and ftors released at the same time. Additionally, beams typically have moment releases only at their ends, not at intermediate nodes used to apply loads or connect bracing. CAESAR II User's Guide 524 Structural Steel Modeler Default Default or Commands > Default specifies the default values of the Section ID and the Material ID and places the following card in the Card Stack pane: If you create an element without a Section ID or Material ID, the default values defined here are used. Set the default Section ID or Material ID 1. Select the appropriate row in the Card Stack pane. 2. Use the needed command from the Insert menu to place the DEFAULT card in the needed position. For more information, see Insert Menu (page 490). 3. Click Default . The DEFAULT card is added to the Card Stack. 4. Click to expand the DEFAULT card and view the properties. 5. Add values to the DEFAULT properties. 6. Click Save to finish. The CAESAR II Error Checker automatically checks the model for errors. Comment Comment or Commands > Comment adds a comment card to the Card Stack pane: Add a comment 1. Select the appropriate row in the Card Stack pane. 2. Use the needed command from the Insert menu to place the COMMENT card in the needed position. For more information, see Insert Menu (page 490). 3. Click Comment . The COMMENT card is added to the Card Stack. 4. Click to expand the COMMENT card. 5. Type the information to add. 6. Click Save to finish. The CAESAR II Error Checker automatically checks the model for errors. CAESAR II User's Guide 525 Structural Steel Modeler Vertical Vertical or Commands > Vertical specifies the axis orientation of a new or existing model and places the following card in the Card Stack pane: The axis orientation of the Static Load Case Builder, (for example in wind and wave loads), the Static Output Processor, the Dynamic Input Module, and the Dynamic Output Processor is specified only by the orientation in the input file. For more information, see Select a vertical axis (page 465). Unlike the piping and equipment files elsewhere in CAESAR II, changing this command does not change the orientation of the structural input file. It rotates the model into the new coordinate system. When you include the structural files in a piping model, the axis orientations of the structural files do not have to match the orientation of the piping model. The software translates the orientation. Specify the axis orientation 1. Select the appropriate row in the Card Stack pane and use the needed command from the Insert menu to place the VERTICAL card in the needed position. For more information, see the Insert Menu (page 490). 2. Click Vertical . The Vertical command is added to the Card Stack. 3. Select Y or Z as the vertical axis. Find the axis orientation of a new model In the main CAESAR II window, click Tools > Configure/Setup to determine the axis orientation of a new structural model based on the selected setting. Find the axis orientation of an existing model Open an existing model and check the last saved axis orientation to visually determine the axis orientation. CAESAR II User's Guide 526 Structural Steel Modeler Unit Unit displays the units file you specified in the Units Selection page of the Structural Steel Wizard in the Card Stack pane: You cannot change the units from the Card Stack pane. The structural file uses the units file specified in the wizard as the unit of measure. You do not have to choose the same file selected in configuration setup. For more information, see Select a units file (page 465). List Options List Options displays node and coordinate data, specifies node ranges, and selects reports. Click ALL to display a copy of each report. View reports 1. Click the List Options tab located at the bottom of the Card Stock. The List Options pane appears. 2. Select the report you want to see. The selected report appears in the Report pane. CAESAR II User's Guide 527 Structural Steel Modeler Structural Databases The CAESAR II Structural databases contain over 20 different properties for each crosssection. For the finite element solution, only six of these items are employed: Area Strong axis moment of inertia Weak axis moment of inertia Torsional resistivity constant Member section height Member section depth There are seven different structural databases included in CAESAR II AISC 1977 AISC 1989 German 1991 Australian 1990 South African 1992 Korean 1990 UK 1993 AISC 1977 Database AISC 1977 - W Shapes W36X300 W36X280 W36X260 W36X245 W36X230 W36X210 W36X194 W36X182 W36X170 W36X160 W36X150 W36X135 W33X241 W33X221 W33X201 W33X152 W33X141 W33X130 W33X118 W30X211 W30X191 W30X173 W30X132 W30X124 W30X116 W30X108 W30X99 W27X178 W27X161 W27X146 W27X114 W27X102 W27X94 W27X84 W24X162 W24X146 W24X131 W24X117 W24X104 W24X94 W24X84 W24X76 W24X68 W24X62 W24X55 W21X147 W21X132 W21X122 W21X111 W21X101 W21X93 W21X83 W21X73 W21X68 CAESAR II User's Guide 528 Structural Steel Modeler AISC 1977 - W Shapes W21X62 W21X57 W21X50 W21X44 W18X119 W18X106 W18X97 W18X86 W18X76 W18X71 W18X65 W18X60 W18X55 W18X50 W18X46 W18X40 W18X35 W16X100 W16X89 W16X77 W16X67 W16X57 W16X50 W16X45 W16X40 W16X36 W16X31 W16X26 W14X730 W14X665 W14X605 W14X550 W14X500 W14X455 W14X426 W14X398 W14X370 W14X342 W14X311 W14X283 W14X257 W14X233 W14X211 W14X193 W14X176 W14X159 W14X145 W14X132 W14X120 W14X109 W14X99 W14X90 W14X82 W14X74 W14X68 W14X61 W14X53 W14X48 W14X43 W14X38 W14X34 W14X30 W14X26 W14X22 W12X336 W12X305 W12X279 W12X252 W12X230 W12X210 W12X190 W12X170 W12X152 W12X136 W12X120 W12X106 W12X96 W12X87 W12X79 W12X72 W12X65 W12X58 W12X53 W12X50 W12X45 W12X40 W12X35 W12X30 W12X26 W12X22 W12X19 W12X16 W12X14 W10X112 W10X100 W10X88 W10X77 W10X68 W10X60 W10X54 W10X49 W10X45 W10X39 W10X33 W10X30 W10X26 W10X22 W10X19 W10X17 W10X15 W10X12 W8X67 W8X58 W8X48 W8X40 W8X35 W8X31 W8X28 W8X24 W8X21 W8X18 W8X15 W8X13 W8X10 W6X25 W6X20 W6X16 W6X15 W6X12 W6X9 W5X19 W5X16 W4X13 CAESAR II User's Guide 529 Structural Steel Modeler AISC 1977 - M Shapes M14X18 M12X11.8 M10X9 M8X6.5 M6X20 M6X4.4 S24X121 S24X106 S24X100 S24X90 S24X80 S20X96 S20X86 S20X75 S20X66 S18X70 S18X54.7 S15X50 S15X42. 9 S12X50 S12X40.8 S12X35 S12X31.8 S10X35 S10X25. 4 S8X23 S8X18.4 S7X20 S7X15.3 S6X17.2 S6X12.5 S5X14.7 S5X10 S4X9.5 S4X7.7 S3X7.5 M5X18.9 M4X13 AISC 1977 - S Shapes S3X5.7 AISC 1977 - Channels C15X50 C15X40 C15X33.9 C12X30 C12X25 C12X20.7 C10X30 C10X25 C10X20 C10X15.3 C9X20 C9X15 C9X13.4 C8X18.7 C8X13.7 C8X11.5 C7X14.7 C7X12.2 C7X9.8 C6X13 C6X10.5 C6X8.2 C5X9 C5X6.7 C4X7.25 C4X5.4 C3X6 C3X5 C3X4.1 AISC 1977 - Miscellaneous Channels MC18X58 MC18X51.9 MC18X45.8 MC18X42.7 MC13X50 MC13X40 MC13X35 MC13X31.8 MC12X50 MC12X45 MC12X40 MC12X35 MC12X37 MC12X32.9 MC12X30.9 MC12X10.6 MC10X41.1 MC10X33.6 MC10X28.5 MC10X28.3 CAESAR II User's Guide 530 Structural Steel Modeler AISC 1977 - Miscellaneous Channels MC10X25.3 MC10X24.9 MC10X21.9 MC10X8.4 MC10X6.5 MC9X25.4 MC9X23.9 MC8X22.8 MC8X21.4 MC8X20 MC8X18.7 MC8X8.5 MC7X22.7 MC7X19.1 MC7X17.6 MC6X18 MC6X15.3 MC6X16.3 MC6X15.1 MC6X12 AISC 1977 - WT Shapes WT18X150 WT18x140 WT18x130 WT18x122.5 WT18X115 WT18X105 WT18X97 WT18X91 WT18x85 WT18x80 WT18x75 WT18X67.5 WT16.5X120.5 WT16.6X110.5 WT16.5x100.5 WT16.5x76 WT16.5x100.5 WT16.5x76 WT16.5X70.5 WT16.5X65 WT16.5X59 WT15X105.5 WT15x95.5 WT15x86.5 WT15x66 WT15x62 WT15X58 WT15X54 WT15X49.5 WT13.5X89 WT13.5X80.5 WT13.5x73 WT13.5x57 WT13.5x51 WT13.5X47 WT13.5X42 WT12X81 WT12X73 WT12x65.5 WT12x58.5 WT12x52 WT12X47 WT12X42 WT12X38 WT12X34 WT12X31 WT12x27.5 WT10.5x73.5 WT10.5x66 WT10.5x61 WT10.5X55.5 WT10.5x50.5 WT10.5x46.5 WT10.5x41.5 WT10.5x36.5 WT10.5X34 WT10.5x31 WT10.5x28.5 WT10.5x25 WT10.5x22 WT9X59.5 WT9x53 WT9x48.5 WT9x43 WT9x38 WT9X35.5 WT9x32.5 WT9x30 WT9x27.5 WT9x25 WT9X23 WT9x20 WT9x17.5 WT8x50 WT8x44.5 WT8X38.5 WT8x33.5 WT8x28.5 WT8x25 WT8x22.5 WT8X20 WT8x18 WT8x15.5 WT8x13 WT7x365 WT7X332.5 CAESAR II User's Guide 531 Structural Steel Modeler AISC 1977 - WT Shapes WT7x302.5 WT7x275 WT7x250 WT7x227.5 WT7X213 WT7x199 WT7x185 WT7x171 WT7x155.5 WT7X141.5 WT7x128.5 WT7x116.5 WT7x105.5 WT7x96.5 WT7X88 WT7x79.5 WT7x72.5 WT7x66 WT7x60 WT7X54.5 WT7x49.5 WT7x45 WT7x41 WT7x37 WT7X34 WT7x30.5 WT7x26.5 WT7x24 WT7x21.5 WT7X19 WT7x17 WT7x15 WT7x13 WT7x11 WT6X168 WT6x152.5 WT6x139.5 WT6x126 WT6x115 WT6X105 WT6x95 WT6x85 WT6x76 WT6x68 WT6X60 WT6x53 WT6x48 WT6x43.5 WT6x39.5 WT6X36 WT6x32.5 WT6x29 WT6x26.5 WT6x25 WT6X22.5 WT6x20 WT6x17.5 WT6x15 WT6x13 WT6X11 WT6x9.5 WT6x8 WT6x7 WT5x56 WT5X50 WT5x44 WT5x38.5 WT5x34 WT5x30 WT5X27 WT5x24.5 WT5x22.5 WT5x19.5 WT5x16.5 WT5X15 WT5x13 WT5x11 WT5x9.5 WT5x8.5 WT5X7.5 WT5x6 WT4x33.5 WT4x29 WT4x24 WT4X20 WT4x17.5 WT4x15.5 WT4x14 WT4x12 WT4X10.5 WT4x9 WT4x7.5 WT4x6.5 WT4x5 WT4X12.5 WT4x10 WT4x7.5 WT3x8 WT3x6 WT3X4.5 WT2.5x9.5 WT2.5x8 WT2x6.5 CAESAR II User's Guide 532 Structural Steel Modeler AISC 1977 - MT and ST Shapes MT7X9 MT6X5.9 MT5X4.5 MT4X3.25 MT3X10 MT3X2.2 MT2.5X9.45 MT2X6.5 ST12X60.5 ST12X53 ST12X50 ST12X45 ST12X40 ST10X48 ST10X43 ST10X37.5 ST10X33 ST9X35 ST9X27.35 ST7.5X25 ST7.5X21.45 ST6X25 ST6X20.4 ST6X17.5 ST6X15.9 ST5X17.5 ST5X12.7 ST4X11.5 ST4X9.2 ST3.5X10 ST3.5X7.65 ST3X8.625 ST3X6.25 ST2.5X7.375 ST2.5X5 ST2X4.75 ST2X3.85 ST1.5X3.75 ST1.5X2.85 AISC 1977 - Double Angle - Long Legs Back-to-Back d8x8x1.1250 d8x8x1.0000 d8x8x0.8750 d8x8x0.7500 d8x8x0.6250 d8x8x0.5000 d6x6x1.0000 d6x6x0.8750 d6x6x0.7500 d6x6x0.6250 d6x6x0.5000 d6x6x0.3750 d5x5x0.8750 d5x5x0.7500 d5x5x0.5000 d5x5x0.3750 d5x5x0.3125 d4x4x0.7500 d4x4x0.6250 d4x4x0.5000 d4x4x0.3750 d4x4x0.3125 d4x4x0.2500 d3.5x3.5x0.3750 d3.5x3.5x0.3125 d3.5x3.5x0.2500 d3x3x0.5000 d3x3x0.3750 d3x3x0.3125 d3x3x0.2500 d3x3x0.1875 d2.5x2.5x0.3750 d2.5x2.5x0.3125 CAESAR II User's Guide 533 Structural Steel Modeler AISC 1977 - Double Angle - Long Legs Back-to-Back d2.5x2.5x0.2500 d2.5x2.5x0.1875 d2x2x0.3750 d2x2x0.3125 d2x2x0.2500 d2x2x0.1875 d2x2x0.1250 d8x6x1.0000 d8x6x0.7500 d8x6x0.5000 d8x4x1.0000 d8x4x0.7500 d8x4x0.5000 d7x4x0.7500 d7x4x0.5000 d7x4x0.3750 d6x4x0.7500 d6x4x0.6250 d6x4x0.5000 d6x4x0.3750 d6x3.5x0.3750 d6x3.5x0.3125 d5x3.5x0.7500 d5x3.5x0.5000 d5x3.5x0.3750 d5x3.5x0.3125 d5x3x0.5000 d5x3x0.3750 d5x3x0.3125 d5x3x0.2500 d4x3.5x0.5000 d4x3.5x0.3750 d4x3.5x0.3125 d4x3.5x0.2500 d4x3x0.5000 d4x3x0.3750 d4x3x0.3125 d4x3x0.2500 d3.5x3x0.3750 d3.5x3x0.3125 d3.5x3x0.2500 d3.5x2.5x0.3750 d3.5x2.5x0.3125 d3.5x2.5x0.2500 d3x2.5x0.3750 d3x2.5x0.2500 d3x2.5x0.1875 d3x2x0.3750 d3x2x0.3125 d3x2x0.2500 d3x2x0.1875 d2.5x2x0.3750 d2.5x2x0.3750 d2.5x2x0.2500 d2.5x2x0.1875 AISC 1977 - Double Angle - Short Legs Back-to-Back B8X6X1.0000 B8X6X0.7500 B8X6X0.2500 B8X4X1.0000 B8X4X0.7500 B8X4X0.5000 B7X4X0.7500 B7X4X0.5000 CAESAR II User's Guide 534 Structural Steel Modeler AISC 1977 - Double Angle - Short Legs Back-to-Back B7X4X0.3750 B6X4X0.7500 B6X4X0.6250 B6X4X0.5000 B6X4X0.3750 B6X3.5X0.3750 B6X3.5X0.3125 B5X3.5X0.7500 B5X3.5X0.5000 B5X3.5X0.3750 B5X3.5X0.3125 B5X3X0.5000 B5X3X0.3750 B5X3XO.3125 B5X3X0.2500 B4X3.5X0.5000 B4X3.5X0.3750 B4X3.5X0.3125 B4X3.5X0.2500 B4X3X0.5000 B4X3X0.3750 B4X3X0.3125 B4X3X0.2500 B3.5X3X0.3750 B3.5X3X0.3125 B3.5X3X0.2500 B3.5X2.5X0.3750 B3.5X2.5X0.3125 B3.5X2.5X0.2500 B3X2.5X0.3750 B3X2.5X0.2500 B3X2.5X0.1875 B3X2X0.3750 B3X2X0.3125 B3X2X0.2500 B3X2X0.1875 B2.5X2X0.3750 B2.5X2X0.3125 B2.5X2X0.2500 B2.5X2X0.1875 AISC 1989 Database W44X285 W44X248 W44X224 W44X198 W40X328 W40X298 W40X268 W40X244 W40X221 W40X192 W40X655 W40X593 W40X531 W40X480 W40X436 W40X397 W40X362 W40X324 W40X297 W40X277 W40X249 W40X215 W40X199 W40X183 W40X167 W40X149 W36X848 W36X798 W36X720 W36X650 W36X588 W36X527 W36X485 W36X439 W36X393 W36X359 W36X328 W36X300 W36X280 W36X260 W36X245 W36X230 W36X256 W36X232 W36X210 W36X194 W36X182 W36X170 CAESAR II User's Guide 535 Structural Steel Modeler W36X160 W36X150 W36X135 W33X619 W33X567 W33X515 W33X468 W33X424 W33X387 W33X354 W33X318 W33X291 W33X263 W33X241 W33X221 W33X201 W33X169 W33X152 W33X141 W33X130 W33X118 W30X581 W30X526 W30X477 W30X433 W30X391 W30X357 W30X326 W30X292 W30X261 W30X235 W30X211 W30X191 W30X173 W30X148 W30X132 W30X124 W30X116 W30X108 W30X99 W30X90 W27X539 W27X494 W27X448 W27X407 W27X368 W27X336 W27X307 W27X281 W27X258 W27X235 W27X217 W27X194 W27X178 W27X161 W27X146 W27X114 W27X102 W27X94 W27X84 W24X492 W24X450 W24X408 W24X370 W24X335 W24X306 W24X279 W24X250 W24X229 W24X207 W24X192 W24X176 W24X162 W24X146 W24X131 W24X117 W24X104 W24X103 W24X94 W24X84 W24X76 W24X68 W24X62 W24X55 W21X402 W21X364 W21X333 W21X300 W21X275 W21X248 W21X223 W21X201 W21X182 W21X166 W21X147 W21X132 W21X122 W21X111 W21X101 W21X93 W21X83 W21X73 W21X68 W21X62 W21X57 W21X50 W21X44 W18X311 W18X283 W18X258 W18X234 W18X211 W18X192 W18X175 W18X158 W18X143 W18X130 W18X119 W18X106 W18X97 W18X86 W18X76 W18X71 W18X65 W18X60 W18X55 W18X50 W18X46 W18X40 W18X35 W16X100 W16X89 CAESAR II User's Guide 536 Structural Steel Modeler WT18X115 WT18X128 WT18X116 WT18X105 WT18X97 WT18X91 WT18X85 WT18X80 WT18X75 WT18X67.5 WT16.5X177 WT16.5X159 WT16.5X145.5 WT16.5X131.5 WT16.5X120.5 WT16.5X110.5 WT16.5X100.5 WT16.5X84.5 WT16.5X76 WT16.5X70.5 WT16.5X65 WT16.5X59 WT15X117.5 WT15X105.5 WT15X95.5 WT15X86.5 WT15X74 WT15X66 WT15X62 WT15X58 WT15X54 WT15X49.5 WT13.5X108.5 WT13.5X97 WT13.5X89 WT13.5X80.5 WT13.5X73 WT13.5X64.5 WT13.5X57 WT13.5X51 WT13.5X47 WT13.5X42 WT12X88 WT12X81 WT12X73 WT12X65.5 WT12X58.5 WT12X52 WT12X51.5 WT12X47 WT12X42 WT12X38 WT12X34 WT12X31 WT12X27.5 WT10.5X83 WT10.5X73.5 WT10.5X66 WT10.5X61 WT10.5X55.5 WT10.5X50.5 WT10.5X46.5 WT10.5X41.5 WT10.5X36.5 WT10.5X34 WT10.5X31 WT10.5X28.5 WT10.5X25 WT10.5X22 WT9X71.5 WT9X65 WT9X59.5 CAESAR II User's Guide 537 Structural Steel Modeler WT9X53 WT9X48.5 WT9X43 WT9X38 WT9X35.5 WT9X32.5 WT9X30 WT9X27.5 WT9X25 WT9X23 WT9X20 WT9X17.5 WT8X50 WT8X44.5 WT8X38.5 WT8X33.5 WT8X28.5 WT8X25 WT8X22.5 WT8X20 WT8X18 WT8X15.5 WT8X13 WT7X365 WT7X332.5 WT7X302.5 WT7X275 WT7X250 WT7X227.5 WT7X213 WT7X199 WT7X185 WT7X171 MT7X9 MT6X5.9 MT5X4.5 MT4X3.25 MT3X2.2 MT2.5X9.45 ST12X60.5 ST12X53 ST12X50 ST12X45 ST12X40 ST10X48 ST10X43 ST10X37.5 ST10X33 ST9X35 ST9X27.35 ST7.5X25 ST7.5X21.45 ST6X25 ST6X20.4 ST6X17.5 ST6X15.9 ST5X17.5 ST5X12.7 ST4X11.5 ST4X9.2 ST3.5X10 ST3.5X7.65 ST3X8.625 ST3X6.25 ST2.5X7.375 ST2.5X5 ST2X4.75 ST2X3.85 ST1.5X3.75 WT7X155. ST1.5X2.85 CAESAR II User's Guide 538 Structural Steel Modeler CAESAR II User's Guide 539 Structural Steel Modeler CAESAR II User's Guide 540 Structural Steel Modeler Australian 1990 Database UB760X244 UB760X220 UB760X197 UB760X173 UB760X148 UB690X140 UB690X125 UB610X125 UB610X113 UB610X101 UB530X92 UB530X82 UB460X82 UB460X74 UB460X67 UB410X60 UB410X54 UB360X57 UB360X51 UB360X45 UB310X46 UB310X40 UB250X37 UB250X31 UB200X30 UB200X25 UB180X22 UB180X18 UB150X18 UB150X14 UC310X283 UC310X240 UC310X198 UC310X158 UC310X137 UC310X118 UC310X97 UC250X89 UC250X73 UC200X60 UC200X52 UC200X46 UC150X37 UC150X30 UC150X23 UC100X15 UBP310X79 UBP250X85 UBP250X63 TFB125X65 TFB100X45 TFC125X65 TFC100X50 TFC75X40 PFC380X100 PFC300X90 PFC250X90 PFC200X75 PFC180X75 PFC230X75 PFC150X75 EL200X200X26 EL200X200X20 EL200X200X18 EL200X200X16 EL200X200X13 EL150X150X19 EL150X150X16 EL150X150X12 EL150X150X10 EL125X125X16 EL125X125X12 EL125X125X10 CAESAR II User's Guide 541 Structural Steel Modeler EL125X125X8 EL100X100X12 EL100X100X10 EL100X100X8 EL100X100X6 EL90X90X10 EL90X90X8 EL90X90X6 EL75X75X10 EL75X75X8 EL75X75X6 EL75X75X5 EL65X65X10 EL65X65X8 EL65X65X6 EL65X65X5 EL55X55X6 EL55X55X5 EL50X50X8 EL50X50X6 EL50X50X5 EL50X50X3 EL45X45X6 EL45X45X5 EL45X45X3 EL40X40X6 EL40X40X5 EL40X40X3 EL30X30X6 EL30X30X5 EL30X30X3 EL25X25X6 EL25X25X5 UL150X100X12 UL150X100X10 UL150X90X16 UL150X90X12 UL150X90X10 UL150X90X8 UL125X75X12 UL125X75X10 UL125X75X8 UL125X75X6 UL100X75X10 UL100X75X8 UL100X75X6 UL75X50X8 UL75X50X6 UL75X50X5 UL65X50X8 UL65X50X6 EL25X25X3 UL65X50X5 CAESAR II User's Guide 542 Structural Steel Modeler German 1991 Database I80 I100 I120 I140 I160 I180 I200 I220 I240 I260 I280 I300 I320 I340 I360 I380 I400 I425 I450 I475 I500 I550 I600 IPE80 IPE100 IPE120 IPE140 IPE160 IPE180 IPE200 IPE220 IPE240 IPE270 IPE300 IPE330 IPE360 IPE400 IPE450 IPE500 IPE550 IPE600 IPEO180 IPEO200 IPEO220 IPEO240 IPEO270 IPEO300 IPEO330 IPEO360 IPEO400 IPEO450 IPEO500 IPEO550 IPEV400 IPEV450 IPEV500 IPEV550 IPEV600 IPBI-100 IPBI-120 IPBI-140 IPBI-160 IPBI-180 IPBI-200 IPBI-220 IPBI-240 IPBI-260 IPBI-280 IPBI-300 IPBI-320 IPBI-340 IPBI-360 IPBI-400 IPBI-450 IPBI-500 IPBI-550 IPBI-600 IPBI-650 IPBI-700 IPBI-800 IPBI-900 IPBI1000 IPB-100 IPB-120 IPB-140 IPB-160 IPB-180 IPB-200 IPB-220 IPB-240 IPB-260 IPB-280 IPB-300 IPB-320 IPEO600 CAESAR II User's Guide 543 Structural Steel Modeler IPB-340 IPB-360 IPB-400 IPB-450 IPB-500 IPB-550 IPB-600 IPB-650 IPB-700 IPB-800 IPB-900 IPB-1000 U30X15 U30 U40X20 U40 U50X25 U50 U60 U65 U80 U100 U120 U140 U160 U180 U200 U220 U240 U260 U280 U300 U320 U350 U380 U400 T20 T25 T30 T35 T40 T45 T50 T60 T70 T80 T90 T100 T120 T140 CAESAR II User's Guide 544 Structural Steel Modeler South African 1992 Database CAESAR II User's Guide 545 Structural Steel Modeler Korean 1990 Database W594X302 W588X300 W582X300 W612X202 W606X201 W600X200 W596X199 W488X300 W482X300 W506X201 W500X200 W496X199 W440X300 W434X299 W450X200 W446X199 W390X300 W386X299 W404X201 W400X200 W396X199 W350X350 W344X354 W344X348 W336X249 W354X176 W350X175 W346X174 W310X310 W310X305 W304X301 W300X305 W300X300 W298X299 W294X302 W298X201 W294X200 W300X150 W298X149 W250X255 W250X250 W248X249 W244X252 W244X175 W250X125 W248X124 W208X202 W200X204 W200X200 W194X150 W200X100 W150X150 W148X100 W150X75 W125X125 W100X100 l250x250x35 l250x250x25 l200x200x25 l200x200x20 l200x200x15 l175x175x15 l175x175x12 l150x150x19 l150x150x15 l150x150x12 l150x150x10 l130x130x15 l130x130x12 l130x130x10 l130x130x9 l120x120x8 l100x100x13 l100x100x10 l100x100x8 l100x100x7 l90x90x13 l90x90x10 l90x90x9 l90x90x8 l90x90x7 l90x90x6 l80x80x7 l80x80x6 l75x75x12 l75x75x9 l75x75x6 l70x70x6 l65x65x8 l65x65x6 l65x65x5 l60x60x6 l60x60x5 l60x60x4 l50x50x6 l50x50x5 l50x50x4 l45x45x5 l45x45x4 l40x40x5 CAESAR II User's Guide W340X250 546 Structural Steel Modeler C300X90 C300X91 C300X92 C125X65 C100X50 C75X40 m300x150 m250x125 m200x100 C300X93 C300X94 m150x75 m125x75 UK 1993 Database CAESAR II User's Guide 547 SECTION 5 Underground Pipe Modeler Main window ribbon: Home > Input > Underground Pipe Modeler Opens the Buried Pipe Modeler, which takes an above-ground layout and buries it. The modeler performs the following functions: Allows the direct input of soil properties. The modeler contains the equations for buried pipe stiffnesses. These equations are used to calculate the stiffnesses on a per length of pipe basis and then generate the restraints that simulate the discrete buried pipe restraint. Breaks down straight and curved lengths of pipe to locate soil restraints using a zone concept. Where transverse bearing is a concern near bends, tees, and entry/exit points, soil restraints are in proximity in a mesh spacing. Breaks down straight and curved pipe so that when axial loads dominate, soil restraints are spaced far apart. Allows the direct entry of soil stiffnesses on a pipe-length basis. Input parameters include axial, transverse, upward, and downward stiffnesses, and ultimate loads. You can specify stiffnesses separately or in conjunction with the software's automatically generated soil stiffnesses. The Buried Pipe Modeler is designed to read a standard CAESAR II input data file that describes the basic layout of the piping system as if it was not buried. From this input, the software creates a second input data file that contains the buried pipe model. This second input file typically contains a much larger number of elements and restraints than the first job. The first file that serves as the pattern is called the original file. The second file that contains the element mesh refinement and the buried pipe restraints is called the buried file. CAESAR II names the buried file by appending the letter B to the name of the original file. During the process of creating the buried model, the modeler removes any restraints in the buried section. Any additional restraints in the buried section can be created in the resulting buried model. The buried file, if it exists, is overwritten by the successful generation of a buried pipe model. The software calculates displacements and stresses on the buried file. CAESAR II User's Guide 548 Underground Pipe Modeler Buried Pipe Modeler Toolbar Commands The Buried Pipe Molder toolbar displays icons for commonly-used commands. Open Opens an input data file that will serve as the original file. Save Creates an input data file that contains the buried pipe model. By default, the software appends the filename of the original job with the letter B to create the buried input data file. Print Prints the data input from the Buried Pipe Modeler window. Print Preview Displays a preview of the printed output. Cut Removes the data in the selected row from its current location and places a copy on the clipboard. Copy Creates a copy of the data in the selected row and places it on the clipboard. Paste Places a copy of the clipboard contents in the specified location. For Cut and Copy , you can select multiple rows by using the standard options CTRL+click, SHIFT+click, SHIFT+ and, SHIFT+. You can only cut, copy, and paste an entire row. Pasting a row pastes row data (such as soil model, end mesh, load, and stiffness values), but does not change the node numbers. Soil Models Opens the Basic Soil Modeler dialog box in which you specify soil properties for the CAESAR II buried pipe equations used by the software to generate one or more soil restraint systems. For more information, see Soil Models (page 553). Convert Converts the original file into the buried file by meshing the existing elements and adding soil restraints. Find Searches for the specified text. Menu Command File > Change Buried Pipe Job Name. Modifies the name of the buried pipe file. CAESAR II User's Guide 549 Underground Pipe Modeler From Node Displays the node number for the starting end of the element To Node Displays the node number for the end of the piping element. Soil Model No. Defines which of the elements in the model are buried. If you enter 0, the element is not buried. If you enter 1, then specify the buried soil stiffnesses per length basis in columns 6 through 13. If you enter a number greater than 1, the software points to a CAESAR II soil restraint model generated using the equations outlined in Soil Models (page 553). You can specify soil properties, such as buried depth, friction factor, undrained shear strength, using the Basic Soil Modeler Dialog Box (page 560). The software uses these properties to calculate the buried soil stiffnesses on a stiffness per length basis. Because the soil properties can change from point-to-point along the pipeline, several different soil models can be entered for a single job. Each different soil model is given a unique soil model number starting with 2. Consider the following example: From Node To Node Soil Model No. 5 10 0 10 15 0 15 20 1 20 25 1 25 30 1 30 35 2 35 40 2 The pipe from nodes 5 through 15 is not buried. From nodes 15 through 30, you will specify your own stiffnesses (using columns 6 through 13 of the data input area). From nodes 35 through 40, the software will use the property values indicated in the corresponding soil model number to generate stiffnesses. CAESAR II User's Guide 550 Underground Pipe Modeler From/To End Mesh Indicates a fine mesh is needed at the From or To element end. Long, single elements that you enter need to be broken down into smaller elements to properly distribute the soil forces. The software performs this breakdown automatically. If the end of an element undergoes lateral displacement, it must have a finer mesh than an element end that only undergoes axial displacements. Axial displacement ends are at the end of a virtual anchor length. Element ends undergo lateral displacements wherever there is a bend at the end of the element. In this case, the software automatically places a fine mesh along the element entering the bend and along the element leaving the bend. At all other locations, you must tell the software where the fine meshes must go. These locations include: 1 - Element ends that frame into intersections. 2 - Element ends that enter or exit from the soil. 3 - Element ends where there is any change in direction not defined by a bend. Follow the rule that too many mesh elements will never hurt the solution, whereas too few may produce incorrect results. Thus, always check the appropriate box if you are uncertain. Consider the following example: CAESAR II places a fine mesh at the node 5 end of the element because the pipe enters the soil at 5, where there are probably some displacements. The software automatically places fine meshes at element ends where there are bends, so checking the FROM END MESH/TO END MESH boxes is not needed on the 10-15 element. A fine mesh is also placed at each element end that frames into the intersection at 20. Finally, a fine mesh is placed at the terminal points 35 and 30. User-Defined Lateral "K" Specifies the soil stiffness perpendicular to the pipe axis on a stiffness per length basis. This stiffness value acts in both directions perpendicular to the pipe. This option is required if Soil Model No. (page 550) is set to 1; otherwise, leave this option blank. The smallest allowable non-zero value is 0.5. CAESAR II User's Guide 551 Underground Pipe Modeler Ultimate Lateral Load Specifies the ultimate lateral load carrying capacity of the soil on a force per length basis. It is at this point in the loading where the soil behavior becomes perfectly plastic. This option is required if Soil Model No. (page 550) is set to 1; otherwise, leave this option blank. The smallest allowable non-zero value is 0.5. User-Defined Axial Stif Specifies the soil stiffness along the axis of the pipe on a stiffness per length basis. This stiffness value acts in both directions along the axis of the pipe. This option is required if Soil Model No. (page 550) is set to 1; otherwise, leave this option blank. The smallest allowable non-zero value is 0.5. To simulate a rigid, perfectly plastic soil for axial pipeline deformation, enter 1.0E12. Ultimate Axial Load Specifies the ultimate axial load carrying capacity of the soil on a force per length basis. It is at this point in the loading where the soil behavior becomes perfectly plastic. This option is required if Soil Model No. (page 550) is set to 1; otherwise, leave this option blank. The smallest allowable non-zero value is 0.5. User-Defined Upward Stif Specifies the soil stiffness in the upward direction on a stiffness per length basis. The value that you enter is the stiffness that will resist upward displacement of the pipeline. This option is required if Soil Model No. (page 550) is set to 1; otherwise, you can leave this option blank. The smallest allowable non-zero value is 0.5. If the upward and downward stiffnesses are equal, then you need only enter a value for one-the stiffness value that is not entered defaults to the stiffness value that is entered. If both User-Defined Upward Stif and User-Defined Downward Stif (page 553) are set to 0 or left blank, the software returns a fatal error. Ultimate Upward Load Specifies the ultimate upward load carrying capacity of the soil on a force per length basis. The value you enter is the maximum resistance of the soil to an upward displacement of the pipeline. It is at this point in the loading where the soil behavior becomes perfectly plastic. This option is required if Soil Model No. (page 550) is set to 1; otherwise, leave this option blank. CAESAR II User's Guide 552 Underground Pipe Modeler The smallest allowable non-zero value is 0.5. If the upward and downward ultimate loads are equal, then you need only enter a value for one. The other load defaults to the entered value. If both Ultimate Upward Load and Ultimate Downward Load (page 553) are set to 0 or left blank, the software returns a fatal error. User-Defined Downward Stif Specifies the soil stiffness in the downward direction on a stiffness per length basis. The value that you enter is the stiffness that will resist downward (-Y) displacement of the pipeline. This option is required if Soil Model No. (page 550) is set to 1; otherwise, you can leave this option blank. The smallest allowable non-zero value is 0.5. If the upward and downward stiffnesses are equal, then you need only enter a value for one. The other stiffness defaults to the entered value. If both User-Defined Upward Stif (page 552) and User-Defined Downward Stif are set to 0 or left blank, the software returns a fatal error. Ultimate Downward Load Specifies the ultimate downward load carrying capacity of the soil on a force per length basis. The value you enter is the maximum resistance of the soil to a downward (-Y) displacement of the pipeline. It is at this point in the loading where the soil behavior becomes perfectly plastic. This option is required if Soil Model No. (page 550) is set to 1; otherwise, leave this option blank. The smallest allowable non-zero value is 0.5. If the upward and downward ultimate loads are equal, then you need only enter a value for one. The other load defaults to the entered value. If both Ultimate Upward Load (page 552) and Ultimate Downward Load are set to 0 or left blank, the software returns a fatal error. Soil Models Only use the following procedures for estimating soil distributed stiffnesses and ultimate loads when you do not have better available data or methods suited. The soil restraint modeling algorithms used by the software are based on the following: CAESAR II Basic Model “Stress Analysis Methods for Underground Pipelines,” L.C. Peng, published in 1978 in Pipeline Industry. For more information, see CAESAR II Basic Model (page 554). CAESAR II User's Guide 553 Underground Pipe Modeler American Lifelines Alliance "Appendix B: Soil Spring Representation" from the Guidelines for the Design of Buried Steel Pipe by the American Lifelines Alliance (http://www.americanlifelinesalliance.org/pdf/Update061305.pdf). For more information, see American Lifelines Alliance Soil Model (page 556). Soil supports are modeled as bi-linear springs having an initial stiffness, an ultimate load, and a yield stiffness. The yield stiffness is typically set close to zero. After the ultimate load on the soil is reached, there is no further increase in load even though the displacement may continue. The axial and transverse ultimate loads must be calculated to analyze buried pipe. Many researchers differentiate between horizontal, upward, and downward transverse loads, but when the variance in predicted soil properties and methods are considered, this differentiation is often unwarranted. The software allows the explicit entry of these data if it is necessary to your specific project. After the axial and lateral ultimate loads are known, the stiffness in each direction can be determined by dividing the ultimate load by the yield displacement. Researchers have found that the yield displacement is related to both the buried depth and the pipe diameter. The calculated ultimate loads and stiffnesses are on a force per unit length of pipe basis. See also Basic Soil Modeler Dialog Box (page 560) CAESAR II Basic Model The following recommendations apply when you select CAESAR II Basic Model as the Soil Model Type in the Basic Soil Modeler dialog box. For more information about the dialog box and the available soil properties, see Basic Soil Modeler Dialog Box (page 560). Either FRICTION COEFFICIENT or UNDRAINED SHEAR STRENGTH may be left blank. With clays, the friction coefficient is typically left blank and is automatically estimated by CAESAR II as Su/600 psf. Both sandy soils and clay-like soils can be defined here. The soil restraint equations use these soil properties to generate restraint ultimate loads and stiffnesses. Defining a value for TEMPERATURE CHANGE is optional. If entered the thermal strain is used to compute and print the theoretical “virtual anchor length. These equations are: CAESAR II User's Guide 554 Underground Pipe Modeler Axial Ultimate Load (Fax) Fax = μD[ (2ρsH) + (πρpt) + (πρf)(D/4) ] Where: μD = Friction coefficient, typical values are: 0.4 for silt 0.5 for sand 0.6 for gravel 0.6 for clay or Su/600 ρs = Soil density H = Buried depth to the top of pipe ρp = Pipe density t = Pipe nominal wall thickness ρf = Fluid density D = Pipe diameter Su = Undrained shear strength (specified for clay-like soils) Transverse Ultimate Load (Ftr) Ftr = 0.5ρs(H+D)2[tan(45 + φ/2)]2OCM If Su is given (that is, the soil is clay), then Ftr as calculated above is multiplied by Su/250 psf. Where: φ = Angle of internal friction, typical values are: 27-45 for sand 26-35 for silt 0 for clay OVERBURDEN COMPACTION MULTIPLIER (OCM) is an artificial CAESAR II term that allows you to take a conservative approach when modeling uncertain soil response. Because a higher stiffness generally produces conservative results, you may wish to increase the transverse soil stiffness. CAESAR II uses the OCM to serve this purpose. You can reduce the OCM from its default of 8 to values ranging from 5 to 7, depending on the degree of compaction of the backfill. There is no theory which suggests that the OCM cannot equal 1.0. For a strict implementation of Peng's Theory as discussed in his articles (April 78 and May 78 issue of Pipeline Industry), use a value of 1.0 for the OCM. Yield Displacement (yd): yd = Yield Displacement Factor(H+D) CAESAR II User's Guide 555 Underground Pipe Modeler The Yield Displacement Factor defaults to 0.015(suggested for H = 3D). Axial Stiffness (Kax) on a per length of pipe basis: Kax=Fax / yd Transverse Stiffness (Ktr) on a per length of pipe basis: Ktr=Ftr / yd American Lifelines Alliance Soil Model The following information references "Appendix B: Soil Spring Representation" in the American Lifelines Alliance document Guidelines for the Design of Buried Steel Pipe (http://www.americanlifelinesalliance.org/pdf/Update061305.pdf). This document provides bilinear stiffness of soil for axial, lateral, uplift and bearing. Each stiffness term has a component associated with sandy soils (subscripted q) and a component associated with clays (subscripted c). Data can be entered for pure granular soils and pure clays. Soil stiffness for both clay and sand (cohesive and granular soils, respectively) are defined through the following user-defined parameters: c = soil cohesion representative of the soil backfill H = soil depth to top of pipe (this is converted by C2 to depth to pipe centerline in ALA calculations) = effective unit weight of soil = total dry unit weight of fill Ko = coefficient of earth pressure at rest (can be calculated based on internal friction angle of soil) f = coating-dependent factor relating the internal friction angle of the soil to the friction angle at the soil-pipe interface φ = internal friction angle of soil Elastic range of soil is either fixed or a function of D & H with limits based on D. CAESAR II User's Guide 556 Underground Pipe Modeler Yield Displacement Factor Entry Limited by Δt (dT) – Axial Length units ― Δp (dP) – Lateral Multiple of D 0.04(H+D/2) Δqu (dQu) – Upward Multiple of H Minimum Δqu (dQu) – Upward Multiple of D Δqd (dQd) – Downward Multiple of D ― Axial Tu = peak friction force at pipe-soil interface maximum axial soil force per unit length that can be transmitted to pipe) D = pipe OD = adhesion factor (for clays only) c = soil cohesion representative of the soil backfill (undrained shear strength) H = depth of cover to pipe centerline = effective unit weight of soil Ko = coefficient of earth pressure at rest The ratio of the horizontal effective stress acting on a supporting structure and the vertical effective stress in the soil at that point. At rest indicates the pipe does not move for this calculation. δ = interface angle of friction for pipe and soil, = f f = coating-dependent factor relating the internal friction angle of the soil to the friction angle at the soil-pipe interface Pipe Coating f Concrete 1.0 Coal Tar 0.9 Rough Steel 0.8 Smooth Steel 0.7 CAESAR II User's Guide 557 Underground Pipe Modeler Pipe Coating f Fusion Bonded Epoxy 0.6 Polyethylene 0.6 = internal friction angle of soil Δt = axial displacement to develop Tu = 0.1 inch for dense sand, 0.2 inch for loose sand, 0.3 inch for stiff clay, and 0.4 inch for soft clay Lateral Pu = maximum horizontal soil bearing capacity (maximum lateral soil force per unit length that can be transmitted to pipe) Nch = horizontal soil bearing capacity factor for clay (0 for c=0) Nqh = horizontal soil bearing capacity factor for sand (0 for =0°) Factor j x a b c d e Nch 0° H/D 6.752 0.065 -11.063 7.119 -- Nqh 20° H/D 2.399 0.439 -0.03 1.059E-3 -1.754E-5 Nqh 25° H/D 3.332 0.839 -0.090 5.606E-3 -1.319E-4 Nqh 30° H/D 4.565 1.234 -0.089 4.275E-3 -9.159E-5 Nqh 35° H/D 6.816 2.019 -0.146 7.651E-3 -1.683E-4 Nqh 40° H/D* 10.959 1.783 0.045 -5.425E-3 1.153E-4** Nqh 45° H/D* 17.658 3.309 0.048 -6.443E-3 1.299E-4** *CAESAR II limits the height/diameter (H/D) ratio to a maximum of 20 for angles at 40 to 45 degrees. The software calculates any values specified that result in a ratio that is greater than 20 as equal to 20. **The American Lifelines Alliance standard lists the horizontal soil bearing capacity factor for sand (Nqh) as a negative value for both 40 and 45 degree angles. This results in negative yield load values. CAESAR II calculates these values as a positive value, as shown in the previous table. CAESAR II User's Guide 558 Underground Pipe Modeler Nqh can be interpolated for φ between 20°and 45°. Vertical Uplift Qu = maximum vertical upward soil bearing capacity (maximum vertical uplift soil force per unit length that can be transmitted to pipe) Ncv = vertical upward soil bearing capacity factor for clay (0 for c=0) Nqv = vertical upward soil bearing capacity factor for sand = 0.01H to 0.02H for dense to loose sands < 0.1D = 0.1H to 0.2H for stiff to soft clays < 0.2D Vertical Bearing Qd - maximum vertical bearing soil force per unit length that can be transmitted to pipe. Nc, Nq, N = vertical downward soil bearing capacity factors = total dry unit weight of fill qd = vertical displacement to develop Qd = 0.1D for granular soils = 0.2D for cohesive soils CAESAR II User's Guide 559 Underground Pipe Modeler Basic Soil Modeler Dialog Box Soil Models specifies options for the soil model method to use and defines basic soil properties, such as undrained sheer strength, friction angles, and so forth. The modeler uses the values that you define to compute axial, lateral, upward, and downward stiffnesses, along with ultimate loads. Each set of soil properties is identified by a unique soil model number, starting with the number 2. The soil model number is used in the buried element descriptions to tell CAESAR II in what type of soil the pipe is buried. You can enter up to 15 different soil model numbers in any one buried pipe job. Soil model number 1 is reserved for user-defined values. The soil models you enter do not have to be used in the current job. This provides a convenient mechanism for soil property range studies. Soil Model Type and Classification Select the soil model method on which the software will base its calculations. Three different soil model methods are available, each with its own set of soil properties. American Lifelines Alliance (Sand/Gravel) This is the default model is that is presented for granular soils in "Appendix B" of the America Lifelines Alliance document Guidelines for the Design of Buried Steel Pipe. This model was developed jointly by the American Society of Civil Engineers and the Federal Emergency Management Agency in July 2001 (addenda through February 2005. American Lifelines Alliance (Clay) This model is for clay soils and from the same document as American Lifelines Alliance (Sand/Gravel). CAESAR II Basic Model A modified implementation of the method described by L.C. Peng in his two-part article "Stress Analysis Methods for Underground Pipe Lines", published in Pipe Line Industry (April/May 1978). For more information, see Soil Models (page 553). ALPHA - ADHESION FACTOR Specifies the soil adhesion factor. This option displays only when you select American Lifelines Alliance in the Soil Model Type list and Clay as the Soil Classification. If no value is defined, the soil adhesion factor is calculated using C - SOIL COHESION OF BACKFILL based upon the following equation: Alpha = 0.608-0.123C-0.274/(C**2+1)+0.695/(C**3+1) Where C is in kips/sq.ft. Possible values are listed in Figure B.2, "Appendix B: Soil Spring Representation" from the Guidelines for the Design of Buried Steel Pipe by the American Lifelines Alliance CAESAR II User's Guide 560 Underground Pipe Modeler C - SOIL COHESION OF BACKFILL Specifies the soil cohesion representative of the backfill. This option displays only when you select American Lifelines Alliance in the Soil Model Type list and Clay as the Soil Classification. Typical values for cohesive soils are between 2.5 and 20 psi (18 and 140kPa). dP - YIELD DISP FACTOR, LAT, MAX MULTIPLE OF D Specifies the value of the soil displacement at which the ultimate lateral restraint load is developed. This is calculated using as the following equation: dP = 0.4 (H + D/2) However, the calculated value must be limited to a maximum multiple for the pipe outer diameter (D). Typical values are between 0.1 and 0.15. dQd - YIELD DISP FACTOR, DOWN, MULTIPLE OF D Specifies the value of the soil displacement at which the ultimate downward restraint load is development. This value is calculated as a multiple of the pipe outer diameter (D). Typical values: Granular soils - 0.1 Cohesive soils - 0.2 dQu - YIELD DISP FACTOR, UP, MAX MULTIPLE OF D Specifies the value of the soil displacement at which the ultimate upward restraint load is developed. This value is calculated as per the following equation: dQu = MIN (MULTIPLE OF H) * H, (MULTIPLE OF D) * D) The maximum multiple of the pipe outer diameter (D), must be entered here. Typical values: Sand - 0.1 Clay - 0.2 dQu - YIELD DISP FACTOR, UPWARD, MULTIPLE of H Specifies the value of the soil displacement at which the ultimate upward restraint load is developed. This value is calculated as per the following equation: dQu - MIN (MULTIPLE OF H) * H, (MULTIPLE OF D) * D The maximum multiple of the pipe buried depth (H) must be entered here. Typical val: Dense Sand - 0.01 Loose Sand - 0.02 Stiff Clay - 0.1 Soft Clay - 0.2 CAESAR II User's Guide 561 Underground Pipe Modeler dT - YIELD DISP FACTOR, AXIAL Specifies the value of the soil displacement at which the ultimate axial restraint load is developed. This option displays only when you select American Lifeline Alliance in the Soil Model Type list. Typical values are as follows: Dense Sand - 0.1 in. (2.5 mm.) Loose Sand - 0.2 in (5.0 mm.) Stiff Clay - 0.3 in. (7.5 mm.) Soft Clay - 0.4 in. (10 mm.) GAMMA - DRY SOIL DENSITY Specifies the dry density of the soil on a per unit volume basis. This option displays only if you select American Lifeline Alliance in the Soil Model Type list and Sand/Gravel as the Soil Classification. Typical soil densities are listed below: Soil Clay Very Loose Sand Dry Density 4.33E-2 lb/cu.in. 1.200E-3 kg/cu.cm. <= 5.79E-2 lb/cu.in. <= 1.606E-3 kg/cu.cm. Loose Sand 6.08E-2 lb/cu.in. 1.686E-3 kg/cu.cm. Medium Sand 6.48E-2 lb/cu.in. 1.797E-3 kg/cu.cm. Dense Sand 6.66E-2 lb/cu.in. 1.847E-3 kg/cu.cm. >= 6.95E-2 lb/cu.in. >= 1.928E-3 kg/cu.cm. Very Dense Sand GAMMA PRIME - EFFECTIVE SOIL DENSITY Specifies the effective density of the soil on a per unit volume basis. This option displays only when you select American Lifelines Alliance in the Soil Model Type list. The effective density of the soil may differ from the dry density if the soil is wet, and thus less buoyant. The effective density of the soil is less than the dry density of the soil. If the water table may engulf the pipe even for a short time, then it is probably appropriate to enter a wet effective density. If the soil is expected to remain dry, then enter the dry soil density. The following tables list some typical soil densities: CAESAR II User's Guide 562 Underground Pipe Modeler Soil Dry Density Clay 4.33E-2 lb/cu.in. Very Loose Sand <= 5.79E-2 lb/cu.in. <= 1.200E-3 kg/cu.cm. <= 1.606E-3 kg/cu.cm. Loose Sand 6.08E-2 lb/cu.in. 1.686E-3 kg/cu.cm. Medium Sand 6.48E-2 lb/cu.in. 1.797E-3 kg/cu.cm. Dense Sand 6.66E-2 lb/cu.in. 1.847E-3 kg/cu.cm. Very Dense Sand >= 6.95E-2 lb/cu.in. Soil 1.928E-3 kg/cu.cm. Wet (Buoyant) Density Clay Very Loose Sand >= 2.73E-2 lb/cu.in. <= 3.62E-2 lb/cu.in. 7.572E-4 kg/cu.cm. <= 1.005E-3 kg/cu.cm. Loose Sand 3.80E-2 lb/cu.in. 1.055E-3 kg/cu.cm. Medium Sand 4.05E-2 lb/cu.in. 1.123E-3 kg/cu.cm. Dense Sand 4.17E-2 lb/cu.in. 1.155E-3 kg/cu.cm. Very Dense Sand >= 4.35E-2 lb/cu.in. >= 1.206E-3 kg/cu.cm. F - COATING FACTOR Specifies the coating dependent factor that relates the internal friction angle of the soil to the friction angle at the soil-pipe interface. This option displays only if you select American Lifeline Alliance in the Soil Model Type list and Sand/Gravel as the Soil Classification. Typical values for external pipe coatings are: Concrete - 1.0 Coal Tar - 0.9 Rough Steel - 0.8 Smooth Steel - 0.7 Fusion Bonded Epoxy - 0.6 Polyethylene - 0.6 CAESAR II User's Guide 563 Underground Pipe Modeler FRICT. ANGLE Specifies the internal friction angle of the soil. Typical values are: Clay - 0 Silt - 26-25 Sand - 27-45 For the American Lifelines Alliance soil model, this entry must be between 20- and 45degrees. For the CAESAR II basic soil model, this entry is used in the soil restraint equations to generate restraint ultimate loads and stiffnesses. FRICTION COEFFICIENT Specifies the coefficient of friction between pipe and soil. If the UNDRAINED SHEAR STRENGTH (page 565) is entered, the friction coefficient may be left blank. The friction coefficient is calculated using the following equation: Friction Coefficient = Su/0.4167E + 1 Typical friction coefficient values are: Silt - 0.4 Sand - 0.5 Gravel - 0.6 Clay - 0.6 or Su/ 0.4167E + 1 This option displays only when you select CAESAR II Basic Model in the Soil Model Type list. H - BURIED DEPTH TO TOP OF PIPE Specifies the buried pipe depth to the top of the pipe. This option displays only when you select American Lifelines Alliance in the Soil Model Type list. The American Lifetime Alliance method defines H as "depth to pipe centerline". CAESAR II automatically converts this based upon the individual pipe sizes. Upward soil stiffness calculations are applicable for H/D ratios of 10 and below. KO - COEFFICIENT OF PRESSURE AT REST Specifies the coefficient of earth pressure. This option displays only if you select American Lifeline Alliance in the Soil Model Type list and Sand/Gravel as the Soil Classification. Typical values are on the order of 1.0. If left blank, K0 defaults to the following: K0 - 1.0 - sin(internal friction angle of the soil) The internal friction angle of the soil is defined by FRICT. ANGLE (page 564). CAESAR II User's Guide 564 Underground Pipe Modeler OVERBURDEN COMPACTION MULTIPLIER Specifies the factor by which the transverse ultimate load is multiplied. This option displays only when you select CAESAR II Basic Model in the Soil Model Type list. This value is used in the soil restraint equations to generate restraint ultimate loads and stiffnesses. The default value is 8. This number can be reduced depending on the degree of compaction of the backfill. Backfill efficiency can be approximated using the proctor number, defined in most soils text books. Standard practice is to multiple the proctor number by 8 and use the result as the compaction multiplier. SOIL DENSITY Specifies the weight of the soil on a per unit volume basis. This value is used in the soil restraint equations to generate restraint ultimate loads and stiffnesses. This option displays only when you select CAESAR II Basic Model in the Soil Model Type list. TEMPERATURE CHANGE Specifies the installed to operating pipe temperature difference. The thermal expansion coefficient and the temperature change inputs are required if you want CAESAR II to calculate and display the virtual anchor length. THERMAL EXPANSION COEFFICIENT Specifies the pipe thermal expansion coefficient. Typical units (depending on your unit system): in/in/ºF x 1.0E6 mm/mm/ºC x 1.0E6 cm/cm/ºC x 1.0E6 The thermal expansion coefficient and the temperature change inputs are required if you want CAESAR II to calculate and display the virtual anchor length. UNDRAINED SHEAR STRENGTH Specifies the undrained shear strength. This option displays only when you select CAESAR II Basic Model in the Soil Model Type list. You can leave this option blank if Friction Coefficient is defined. YIELD DISPLACEMENT FACTOR Specifies the value used to calculate the soil restraint stiffness. This value must be greater than 0.0. This option displays only when you select CAESAR II Basic Model in the Soil Model Type list. CAESAR II User's Guide 565 Underground Pipe Modeler The yield displacement factor is inversely proportional to the soil restraint stiffness. By default, the yield displacement depth of 1.5% of the buried depth is used, which translates to a yield displacement factor of 0.015. Model an underground piping system The recommended workflow for using the Buried Pipe Modeler is outlined in the steps below. A buried pipe example problem is provided to illustrate the features of the modeler. This example should not be considered a guide for recommended underground piping design. For more information, see Buried Pipe Example (page 567). 1. Click Underground Pipe Modeler Underground to open the modeler. on the CAESAR II toolbar or click Input > 2. Click File > Open on the Buried Pipe Modeler main menu and select the original unburied job. The original job serves as the basis for the buried pipe model. It must already exist and need only contain the basic geometry of the piping system. The modeler will remove any existing restraints in the buried portion. 3. Click Soil Models on the Buried Pipe Modeler toolbar. 4. In the Basic Soil Modeler dialog box, select a Soil Model Type. The software populates the dialog box with soil data properties specific to the soil model you select. 5. Enter the necessary soil data and click OK to exit the dialog box. To enter additional soil models, click Add New Soil Model. The software saves the soil data in a file with the extension SOI. 6. In columns 1-5 of the buried element data input area, describe the sections of the piping system that are buried and define any required fine mesh areas and click Save . User-defined soil data can be entered in columns 6-13. 7. On the Buried Pipe Modeler toolbar, click Convert to convert the original model into the buried model. This step produces a detailed description of the conversion. By default, the software appends the name of the job with the letter B. For example, if the original job is named UndergroundPipe, the software saves the second input file with the name UndergroundPipe B. If the default name is not appropriate, click File > Change Buried Pipe Job Name and rename the buried job. 8. Click File > Exit to return the CAESAR II main window. From here, you can use Input > Piping to review and edit the buried model, add any additional underground restraints (such as thrust block) to the buried model, and perform the analysis of the buried pipe job. A buried pipe example problem is provided to illustrate the features of the modeler. This example should not be considered a guide for recommended underground piping design. For more information, see Buried Pipe Example (page 567). CAESAR II User's Guide 566 Underground Pipe Modeler Buried Pipe Example The following buried pipe example problem is provided to illustrate the features of the modeler. This example should not be considered a guide for recommended underground piping design. Consider the following example: The following input listing represents the unburied model shown above. Terminal nodes 100 and 1900 are above ground. Nodes 1250 and 1650 (on the sloped runs) mark the soil entry and exit points. CAESAR II User's Guide 567 Underground Pipe Modeler Using the Basic Soil Modeler Dialog Box (page 560), Soil Model Number 2 properties for a sandy soil is defined. Elements 1250-1300 through 1600-1650 are buried using soil model number 2. Zone 1 meshing is indicated at the entry and exit points. CAESAR II User's Guide 568 Underground Pipe Modeler Clicking Convert model. CAESAR II User's Guide on the Buried Pipe Modeler toolbar begins the conversion to a buried 569 Underground Pipe Modeler The screen listing can also be printed. CAESAR II User's Guide 570 Underground Pipe Modeler The original unburied model is shown along with the buried model below. Restraints have been added around the elbows and along the straight runs. Bi-linear restraints have been added to the buried model. The stiffness used is based upon the distance between nodes. CAESAR II User's Guide 571 Underground Pipe Modeler The first buried element, 1250-1251, has no density. You can now analyze the buried job. CAESAR II User's Guide 572 SECTION 6 Static Analysis Main window ribbon: Home > Analysis > Static Analysis Main window ribbon: Analysis > Piping > Static Analysis In the Classic Piping Input window: Piping Input menu: Edit > Edit Static Load Cases CAESAR II Tools toolbar: Edit Static Load Cases Displays the Static Analysis - Load Case Editor dialog box. In This Section Static Analysis Overview ............................................................... 573 Working with Load Cases .............................................................. 580 Static Analysis - Load Case Editor Dialog Box .............................. 595 Static Analysis Overview During static analysis, CAESAR II assesses all piping data and processes the information for meaningful reporting later. The software creates element stiffness matrices and load vectors, as well as solves for displacements, forces and moments, reactions, and stresses. In addition, you can design specific load cases for analysis, select and design spring hangers, and evaluate environmental loads. You must run error checking prior to performing static analysis. If CAESAR II does not find any errors, the software displays a center of gravity report and generates the analysis data files. It then continues the solution and reporting phase. If the software finds errors with the piping data, it does not continue analysis. You must make corrections and rerun the Error Checker until no errors exist before the software can complete analysis. After error checking, you can specify the load cases to analyze. CAESAR II recommends an initial set of load cases that you can accept or modify. CAESAR II User's Guide 573 Static Analysis Error Checking You must successfully complete the error checking portion of the piping input before you can perform static analysis. When error checking completes, the software creates the required analysis data files. Any changes that you make to the model are not reflected in the analysis unless you rerun the error checking. If the piping input has changed, CAESAR II does not allow an analysis to take place until you successfully run the error checker. Error Check Saves the input and starts the error checking procedure. When the error check completes, the Errors and Warnings dialog box displays the results. You can access this command only from the Classic Piping Input or CAESAR II Structural Input dialog boxes. You can also control the displayed errors and warnings: Show All Show Fatal Errors Only - Limits display to fatal errors without displaying warnings and notes. Limit Repeating Messages - Stops displaying duplicate messages when the quantity exceeds the value of Set Message Repeat Limit. Set Message Repeat Limit - Displays the Set Display Limit dialog box, where you set the number of duplicate messages to repeat. Batch Run Checks the input data, analyzes the system, and presents the results without any additional actions from you. The software assumes that the load cases associated with the current job do not need to change, and that the default account number (if accounting is active) is correct. These criteria are usually met after the first pass through the analysis. During error checking, the software reviews the CAESAR II model and alerts you to any possible errors, inconsistencies, or noteworthy items. These items display in a grid as errors, warnings, or notes. Errors and Warnings Dialog Box (page 574) Errors and Warnings Dialog Box Displays the total numbers of errors, warnings, or notes for the current job. You must resolve all errors for the software to run the analysis. Warnings and notes are for reference and do not prevent analysis. Double-click a row of the message, and the software takes you to the element in the piping input that pertains to the error, warning, or note. Click the tabs at the bottom of the window to alternate between the Classic Piping Input and the Errors and Warnings dialog boxes. Double-click the column headers to sort the messages by Message Type, Message Number, or Element/Node Number. Click File > Print to print the messages. CAESAR II User's Guide 574 Static Analysis You can select and copy one or more rows and then paste into other software, such as Microsoft Excel. Select a row, press SHIFT and select multiple rows, or press CTRL+A to select all rows. Click Copy or press CTRL+C to copy. Error Message The software reports an error when the analysis cannot continue. Errors can be caused by a problem in the model, such as a piping element with no defined length. You must correct all errors before the software allows you to continue the analysis. Warning Message The software reports a warning when there is a problem that can be overcome using some assumptions. An example of this is the wall thickness of an element that is insufficient to meet the minimum wall thickness for the given pressure (hoop stress). You do not have to correct warnings to get a successful analysis, but you should carefully review them. Note Message The software reports a note to inform you of a fact related to the model. An example of a note is the number of hangers to be designed by CAESAR II or the Center of Gravity report generated after analysis. Note messages are just informational, and there is no action required. What is a Load Case? In CAESAR II, a load case is a group of piping system loads that are analyzed together and occur at the same time. An example of a load case is an operating analysis composed of the thermal, deadweight, and pressure loads together. Another example is an as-installed analysis of deadweight loads alone. A load case can also be composed of the combinations of the results of other load cases. For example, a load case can be the difference in displacements between the operating and installed cases. No matter what the contents of the load case, it always produces a set of reports, which list restraint loads, displacements and rotations, internal forces, moments, and stresses. Because of piping code definitions for calculation methods and/or allowable stresses, CAESAR II also tags load cases with a stress type. For example, the combination mentioned previously might be tagged as an expansion stress case (EXP). CAESAR II User's Guide 575 Static Analysis Piping System Loads The piping system loads that compose the basic non-combination load sets relate to various input items found on the Classic Piping Input dialog box. The following tables list the individual load set designations, their names and the input items, which make them available for analysis. Designation Name Input items which activate this load case W Deadweight Pipe Weight, Insulation Weight, Refractory Weight, Cladding Weight, Fluid Weight, Rigid Weight WNC Weight No fluid Contents Pipe Weight, Insulation Weight, Refractory Weight, Cladding Weight, Rigid Weight WW Water Weight Pipe Weight, Insulation Weight, Refractory Weight, Cladding Weight, Water-filled Weight, Rigid Weight (usually used for Hydro Test) T1 Thermal Set 1 Temperature #1 T2 Thermal Set 2 Temperature #2 T3 Thermal Set 3 Temperature #3 T9 Thermal Set 9 Temperature #9 P1 Pressure Set 1 Pressure #1 P2 Pressure Set 2 Pressure #2 P3 Pressure Set 3 Pressure #3 P9 Pressure Set 9 Pressure #9 HP Hydrostatic Test Pressure Hydro Pressure D1 Displacements Set 1 Displacements (1st Vector) D2 Displacements Set 2 Displacements (2nd Vector) D3 Displacements Set 3 Displacements (3rd Vector) D9 Displacement Set 9 Displacements (9th Vector) F1 Force Set 1 Forces/Moments (1st Vector) CAESAR II User's Guide 576 Static Analysis Designation Name Input items which activate this load case F2 Force Set 2 Forces/Moments (2nd Vector) F3 Force Set 3 Forces/Moments (3rd Vector) F9 Force Set 9 Forces/Moments (9th Vector) WIN1 Wind Load 1 Wind Shape Factor WIN2 Wind Load 2 Wind Shape Factor WIN3 Wind Load 3 Wind Shape Factor WIN4 Wind Load 4 Wind Shape Factor WAV1 Wave Load 1 Wave Load On WAV2 Wave Load 2 Wave Load On WAV3 Wave Load 3 Wave Load On WAV4 Wave Load 4 Wave Load On U1 Uniform Loads Uniform Loads (1st Vector) U2 Uniform Loads Uniform Loads (2nd Vector) U3 Uniform Loads Uniform Loads (3rd Vector) CS Cold Spring Material # 18 or 19 H Hanger Initial Loads Hanger Design or Prespecified Hangers Available piping system loads display on the left side of the Static Analysis dialog box. Basic Load Cases Load cases are comprised of one or more major load types as defined in the input. Major load cases are load cases that require a solution to the matrix equation [K]{x} = {f}. For example: W+T1+P1+F1 (OPE) is a major load case W+P1+F1 (SUS) is a major load case Basic load cases can consist of a single load, such as WNC for an as-installed weight analysis. A basic load can also include several loads added together, such as W+T1+P1+D1+F1 for an operating analysis. The stress type categories sustained (SUS), expansion (EXP), occasional CAESAR II User's Guide 577 Static Analysis (OCC), operating (OPE), and fatigue (FAT) are specified at the end of the load case definition. The definition of the two examples is: WNC (SUS) and W+T1+P1+D1+H (OPE). Enter each basic load case in this manner. Load components, such as W, T1, D1, WIN1, can be preceded by scale factors such as 2.0, 0.5, and so forth. Likewise, you can precede references to previous load cases by scale factors when you build combination cases. This provides you with several benefits. If one loading is a multiple of the other (such as Safe Shutdown Earthquake being two times Operating Basis Earthquake) you must type only one loading in the Classic Piping Input dialog box. You can use this loading in a scaled or unscaled form in the Static Analysis Load Case Editor dialog box. If a loading can be directionally reversible, such as wind or earthquake, you must type only one loading in the Classic Piping Input dialog box. You can use this loading preceded by a + or a - to switch the direction. Load Rating Design Factor (LRDF) methods can be implemented by scaling individual load components by their risk-dependent factors. For example: 1.05W + 1.1T1+1.1D1+1.25 WIN1 You can select the stress type from the list on each line. Combination Load Cases You can combine the results of the basic load cases by using combination load cases. Always type these combinations after the last of the basic load cases. Designate combinations of basic load cases by using the prefix L1, L2, and so on. Algebraic combination load cases are combinations of previously-solved major load cases. For example: L1-L2 (EXP) is a combination case which combines the displacements, forces, and stresses using a combination method that you select. L4+L6+L8 (OCC) is a combination case which combines the displacements, forces, and stresses using a combination method that you select. The + and - signs are unary operators/sign of multiplier. If no value precedes the load for major load cases or the load case for combination cases, then the multiplier is +1.0 or -1.0. If a value precedes the load or the load case, then the multiplier is +value or -value. You must specify the expected number of load cycles for all load cases with stress type fatigue (FAT). The following family of load cases provides an example of algebraic combinations. Load Case Designation Comments 1 W+T1+P1+H+0.67CS (OPE) Hot operating. The 0.67scale factor takes credit only for 2/3 of the cold spring. 2 W1+P1+H+0.67CS(OPE) Cold operating with cold spring included. 3 W1+P1+H(SUS) Traditional sustained case. CAESAR II User's Guide 578 Static Analysis Load Case Designation Comments 4 WIN1(OCC) Wind case. This will be manipulated later to represent average wind 1X, maximum wind 2X (in the positive and negative directions). 5 L1-L2(EXP) Traditional cold to hot expansion case. Use L for load, rather than DS. 6 L1-L2(FAT) Same case evaluated for fatigue at 10,000 cycles. 7 L1+L4(OPE) Hot operating with average wind (in positive direction). 8 L1-L4(OPE) Hot operating with average wind (in negative direction). 9 L1+2L4(OPE) Hot operating with maximum wind (in positive direction). 10 L1-2L4(OPE) Hot operating with maximum wind (in negative direction). 11 L2+L4(OPE) Cold operating with average wind (in positive direction). 12 L2-L4(OPE) Cold operating with average wind (in negative direction). 13 L2+2L4(OPE) Cold operating with maximum wind (in positive direction). 14 L2-2L4(OPE) Cold operating with maximum wind (in negative direction). 15 L3+L4(OCC) Occasional stress case, sustained plus average wind. 16 L3+2L4(OCC) Occasional stress case, sustained plus maximum wind. 17 L9+L10+L11+L12(OPE) Maximum restraint load case. The combination option should be MAX. CAESAR II permits the specification of up to 999 load cases for analysis. Copy the model to a new file to specify the additional load cases if more cases are required. CAESAR II User's Guide 579 Static Analysis Working with Load Cases From the Static Analysis - Load Case Editor dialog box, you can create and edit load cases for analysis. A load case is a group of piping system load primitives that are analyzed together. The dialog box features two views that you select from the upper right corner of the dialog box. List View The default view for editing load cases, shows all load cases associated with the job. From this view, you can edit individual load cases, create new load cases by typing in the primitives, and drag and drop from the Loads Defined in Input or the load case identifier to build load cases or create combination load cases. Other List view functionality includes: Group By functionality Click a column heading and drag it to the top to sort the list of load cases by that column. Filter functionality on columns Select the column head filter control column. and choose the filter options for the selected Static columns See the load case identifier, definition and name even when you scroll to set additional load case options. Column re-ordering Click and drag to change the order of the List view columns. Load Case Editor context menu Right-click any load case and insert a blank new load case above or below it, or delete the selected load case without having to click outside of the list. CAESAR II saves the grouping, filtering, and column re-ordering settings for the current session only. Group Edit View A group (or bulk) editing view lets you select multiple load cases and make changes to options all at once. For more information, see Editing Multiple Load Cases (page 580). Editing Multiple Load Cases Use the Group Edit view of the Static Analysis - Load Case Editor to update values on multiple load cases at one time. This view saves you valuable time as you can make global changes to load cases, rather than having to edit each load case individually. To perform a group edit of multiple load cases 1. Open a CAESAR II job. 2. Run error checking or the analysis, and then select Static Analysis. 3. Click Group Edit in the upper-right corner of the Static Analysis - Load Case Editor. CAESAR II User's Guide 580 Static Analysis From the Group Edit view of the Static Analysis - Load Case Editor, you can see the Loads Defined in Input list, the existing load cases already defined for the job, and the available options that you can globally change. 4. CTRL+click to select random load cases or SHIFT+click to select a group of load cases for which you want to set options. CAESAR II deactivates any boxes for options that already have differing values in the load cases. The software immediately applies all changes made to the active boxes to the selected load cases. Building Static Load Cases The CAESAR II load case editor combines native and combination loads as needed by the various piping codes that CAESAR II supports. This section describes which load cases to use in a variety of situations. If you need assistance in load case definition for a situation not covered here, or if you need further clarification of the load cases described, please contact ICAS Technical Support by e-mail at caesarii@intergraph.com. Standard load cases for B31.1, B31.3,B31.3 Chapter IX, ASME SECT III Class 2 & 3, NAVY 505, B31.4, B31.4 Chapter XI, B31.5, B31.8, B31.9, Canadian Z662, RCC-M C & D, Stoomwezen, CODETI, Norwegian, FDBR, BS 806 piping codes are as follows: Standard load cases for situations where you have weight, temperature, and pressure: L1 W+T1+P1 (OPE) L2 W+P1 (SUS) L3 L1-L2 (EXP)* * Use the algebraic combination method on the Load Cases tab for the expansion case. Some of the piping codes perform a code stress check on the operating case and some do not. For more information, see the CAESAR II Quick Reference Guide for the equations used by the various piping codes to obtain code stress and allowable stress. The expansion case is a combination case that results from subtracting the sustained case from the operating case. The expansion case represents the change in the piping system because of the effect of temperature in the presence of other loads. This is important because the restraint status of the operating and sustained cases can be different if there are nonlinear restraints (such as +Y, -Z, any restraint with a gap, and so on) or boundary conditions (such as friction). Standard load cases for B31.4 Ch IX, B31.8 Ch VIII, and DNV codes: L1 W+T1+P1 (OPE) L2 W+P1 (SUS) No expansion stress is calculated for these piping codes. CAESAR II User's Guide 581 Static Analysis Standard load cases for BS7159 and UKOOA piping codes: L1 W+T1+P1 (OPE) No expansion or sustained stress is calculated for these piping codes. Recommended Load Cases When you initially open the Static Analysis - Load Case Editor dialog box, the software recommends three types of load cases, based on the loads defined in the model: Operating, Sustained, and Expansion. The software does not recommend Occasional load cases. Operating load cases represent the loads acting on the pipe during hot operation. These load cases include primary loadings (weight pressure, and force), secondary loadings (displacements and thermal expansions). Operating cases are used to find hot displacements for interference checking, and to find hot restraint and equipment loads. CAESAR II combines weight, pressure case, and hanger loads with each of the thermal load cases when recommending operating load cases. For example, the software combines the first displacement set with the first thermal set, the second displacement set with the second thermal set, and so on. Then, the software combines any cold spring loads. Sustained load cases represent the primary force-driven loadings acting on the pipe. This case is weight and pressure alone. This usually coincides with the cold as-installed load case. Sustained load cases are used to satisfy the code sustained stress requirements, as well as to calculate as-installed restraint and equipment loads. Sustained load cases are generally built by combining weight with each of the pressure and force sets, and then with any hanger loads. Expansion load cases represent the range between the displacement extremes usually between the operating and sustained cases. Expansion load cases are used to meet expansion stress requirements. Generally, when you specify only one temperature and one pressure, the recommended cases look like: Case 1 W+D1+T1+P1+H (OPE) Operating Case 2 W+P1+H (SUS) Sustained load case Case 3 L1-L2 (EXP) Expansion load case Review any load recommendations made by CAESAR II. CAESAR II does not recommend any occasional load cases. Definition of these is your responsibility. If the recommended load cases do not satisfy the analysis requirements, you can delete or modify them. Conversely, you can reset the load cases at any time to the software recommended set. If you have an operating temperature below ambient in addition to one above ambient you should add another expansion load case as follows: Case 1 W+D1+T1+P1+H (OPE) Operating Case 2 W+D2+T2 +P1+H (OPE) Operating CAESAR II User's Guide 582 Static Analysis Case 3 W+P1+H (SUS) Sustained load case Case 4 L1-L3 (EXP) Expansion load case Case 5 L2-L3 (EXP) Expansion load case Case 6 L2-L1 (EXP) Expansion load case Static Seismic Load Cases In the Classic Piping Input dialog box, click the Uniform Loads auxiliary panel and select the in G's option. On the first element, type the seismic load in Gs. Enter the X-direction acceleration in the Vector 1 box, the Y-direction acceleration in the Vector 2 box, and the Zdirection acceleration in the Vector 3 box. This makes load case generation easier. Because a seismic event is likely to occur while the piping system is in operation, an operating case should have all operating loads plus the seismic load. This load case is then used with the standard operating case to segregate the effect of the seismic load. The seismic load is then combined with the static sustained load case for code compliance considerations. L1 W+T1+P1 (OPE) L2 W+T1+P1+U1 (OPE) L3 W+T1+P1-U1 (OPE) L4 W+T1+P1+U2 (OPE) L5 W+T1+P1-U2 (OPE) L6 W+T1+P1+U3 (OPE) L7 W+T1+P1-U3 (OPE) L8 W+P1 (SUS) L9 L1-L8 (EXP) L10 L2-L1 (OCC) L11 L3-L1 (OCC) L12 L4-L1 (OCC) L13 L5-L1 (OCC) L14 L6-L1 (OCC) CAESAR II User's Guide 583 Static Analysis L15 L7-L1 (OCC) L16 L8+L10 (OCC) L17 L8+L11 (OCC) L18 L8+L12 (OCC) L19 L8+L13 (OCC) L20 L8+L14 (OCC) L21 L8+L15 (OCC) Load cases 2 through 7 include all the loads and call these operating cases. The subtracted uniform load vectors reverse the direction of the uniform load applied. Use these load case results for occasional restraint loads and occasional displacements. Load cases 10 through 15 signify the segregated occasional loads. These are called occasional load cases, but you do not need a code stress check here because these are only part of the final solution for code compliance. Because of this, you can select the Suppress option for the Output Status. Also, these combination load cases all use the Algebraic Combination Method on the Load Cases tab. Load cases 16 through 21 are all used for code compliance. Add the segregated occasional results to the sustained case results and use either the Scalar or ABS Absolute Value Combination Method. Both scalar and absolute will give the same code stress results although the displacements, forces, and moments could be different. Because you do not use any results except the stresses for combination cases, it does not matter which combination method you use. Sometimes you want to combine the results of vertical g-loads with horizontal g-loads. A factor is often applied to the vertical g-load component of the combined load. You can accomplish this when you type the Uniform Load data on the Classic Piping Input dialog box for the vertical component, or you can do this directly in the load case editor as shown below. Using the previous example, combine .67 vertical g-load with each horizontal component. L1 W+T1+P1 (OPE) L2 W+T1+P1+U1+0.67U2 (OPE) L3 W+T1+P1-U1+0.67U2 (OPE) L4 W+T1+P1+U1-0.67U2 (OPE) L5 W+T1+P1-U1-0.67U2 (OPE) L6 W+T1+P1+U3+0.67U2 (OPE) L7 W+T1+P1-U3+0.67U2 (OPE) L8 W+T1+P1+U3-0.67U2 (OPE) CAESAR II User's Guide 584 Static Analysis L9 W+T1+P1-U3-0.67U2 (OPE) L10 W+P1 (SUS) L11 L1-L10 (EXP) L12 L2-L1 (OCC) L13 L3-L1 (OCC) L14 L4-L1 (OCC) L15 L5-L1 (OCC) L16 L6-L1 (OCC) L17 L7-L1 (OCC) L18 L8-L1 (OCC) L19 L9-L1 (OCC) L20 L10+L12 (OCC) L21 L10+L13 (OCC) L22 L10+L14 (OCC) L23 L10+L15 (OCC) L24 L10+L16 (OCC) L25 L10+L17 (OCC) L26 L10+L18 (OCC) L27 L10+L19 (OCC) Sometimes you need to combine the horizontal and vertical components of seismic loading. You can do this from the Static Analysis - Load Case Editor. Set up the static seismic load cases as shown in the first example, then combine the segregated horizontal and vertical load cases together using the SRSS Combination Method. Add these results to the sustained case. L1 W+T1+P1 (OPE) L2 W+T1+P1+U1 (OPE) L3 W+T1+P1-U1 (OPE) CAESAR II User's Guide 585 Static Analysis L4 W+T1+P1+U2 (OPE) L5 W+T1+P1-U2 (OPE) L6 W+T1+P1+U3 (OPE) L7 W+T1+P1-U3 (OPE) L8 W+P1 (SUS) L9 L1-L8 (EXP) L10 L2-L1 (OCC) * L11 L3-L1 (OCC) * L12 L4-L1 (OCC) * L13 L5-L1 (OCC) * L14 L6-L1 (OCC) * L15 L7-L1 (OCC) * L16 L10+L12 (OCC) ** L17 L10+L13 (OCC) ** L18 L11+L12 (OCC) ** L19 L11+L13 (OCC) ** L20 L14+L12 (OCC) ** L21 L14+L13 (OCC) ** L22 L15+L12 (OCC) ** L23 L15+L13 (OCC) ** L24 L8+L16 (OCC) *** L25 L8+L17 (OCC) *** L26 L8+L18 (OCC) *** L27 L8+L19 (OCC) *** L28 L8+L20 (OCC) *** CAESAR II User's Guide 586 Static Analysis L29 L8+L21 (OCC) *** L30 L8+L22 (OCC) *** L31 L8+L23 (OCC) *** * Use the algebraic combination method in the Static Analysis - Load Case Editor. ** Use the SRSS combination method in the Static Analysis - Load Case Editor. *** Use the ABS or Scalar combination method in the Static Analysis - Load Case Editor. Change the operating load cases that include seismic loads to OCC for piping codes that do not perform a sustained code stress check. Use these cases for code compliance. The combination cases are not needed in such cases. Recommended Load Cases for Hanger Selection CAESAR II must analyze two additional load cases to get the data required to select a variable support, if you want to let the software design spring hangers. The two basic requirements for sizing hangers are the deadweight carried by the hanger, which is hanger hot load, and the range of vertical travel to be accommodated. The first load case, traditionally called restrained weight, consists of only deadweight (W). For this analysis, CAESAR II includes a rigid restraint in the vertical direction at every location where a hanger is to be sized. The load on the restraint from this analysis is the deadweight that must be carried by the support in the hot condition. For the second load case, the hanger is replaced with an upward force equal to the calculated hot load, and an operating load case is run. This load case, traditionally called free thermal, includes the deadweight and thermal effects, the first pressure set if defined, and any displacements, W+D1+T1+P1. The vertical displacements of the hanger locations, along with the previously calculated deadweights, are then passed on to the hanger selection routine. After the hangers are sized, the added forces are removed and replaced with the selected supports along with their pre-loads cold loads designated by load component, H. Load component H can appear in the load cases for hanger design if you have predefined any springs. In this case, it would represent the pre-defined operating loads. CAESAR II then continues with the load case recommendations as defined above. A typical set of recommended load cases for a single operating load case spring hanger design is as follows: Case 1 W Weight for hanger loads Case 2 W+D1+T1+P1 Operating for hanger travel Case 3 W+D1+T1+P1+H (OPE) Operating, hangers included Case 4 W+P1+H (SUS) Sustained load case Case 5 L3-L4 (EXP) Expansion load case These hanger sizing load Cases 1 and 2 generally supply no information to the output reports other than the data found in the hanger tables. Cases 3, 4, and 5 match the recommended load cases for a standard analysis with one thermal and one pressure defined. The displacement CAESAR II User's Guide 587 Static Analysis combination numbers in Case 5 have changed to reflect the new order. If multiple temperatures and pressures existed in the input, they too would appear in this set after the second spring hanger design load case. Two other hanger design criteria also affect the recommended load cases. If the actual cold loads for selected springs are to be calculated, one additional load case, WNC+H, would appear before Case 3. If the hanger design criteria of the piping system are set so that the proposed springs must accommodate more than one operating condition, other load cases must appear before Case 3 above. You must perform an extra hanger design operating load case for each additional operating load case used to design springs. See Load Cases with Hanger Design (page 588) for more information on these options. Load Cases with Hanger Design When CAESAR II designs spring hangers, two additional load cases are required. The letter H designates the hanger installation load (pre-load) that is always present in a spring hanger. L1 W (HGR) *HS = Rigid L2 W+T1+P1 (HGR) *HS = Ignore L3 W+T1+P1+H (OPE) *HS = As Designed L4 W+P1+H (SUS) *HS = As Designed L5 L3-L4 (EXP) ** *HS is the hanger stiffness specified in the Static Analysis - Load Case Editor. ** Use the algebraic combination method in the Static Analysis - Load Case Editor. When you use only predefined spring hangers, there is no need for the first two load cases. However, the letter H is still required in the operating and sustained load cases. Other hanger load cases are required when you use multiple load case design. In such instances, let CAESAR II recommend the load cases. You can then add or edit the non-hanger design load cases as necessary. Load Cases with Pitch and Roll There is often platform movement, or relative movement, between two platforms with interconnected piping, in an offshore piping system. This also applies to FSPO and other shipboard piping systems. Apply the pitch and roll displacements to CNodes on each affected restraint. Use displacement vectors not already in use to describe thermal displacement boundary conditions. There is usually a + displacement and a - displacement to describe the peak pitch and roll conditions. Look at the state of the platform at its peaks to determine the worst two conditions for relative displacement between piping separated by the largest distance along the line of wave travel. D3 and D4 describe two peak pitch conditions. D1 is a thermal displacement. L1 W+T1+D1+D3+P1 (OPE) L2 W+T1+D1+D4+P1 (OPE) CAESAR II User's Guide 588 Static Analysis L3 W+P1 (SUS) L4 L1-L3 (EXP) * L5 L2-L3 (EXP) * * Use the algebraic combination method in the Static Analysis - Load Case Editor. It is likely that you will want to perform a fatigue analysis because of the large number of displacement cycles common in pitch and roll situations. Select the appropriate fatigue curve on the first piping input under the Allowable Stress area on the Classic Piping Input dialog box. Add the following cases to the previous example. Enter the number of cycles for each pitch condition for fatigue stress type (FAT). L6 L1-L3 (FAT) 21000000 L7 L2-L3 (FAT) 21000000 The 21000000 represents 21 million load cycles during the life of the piping system. Use the number of cycles that you would expect to occur during the life of such a storm for large displacements, such as those that occur during a 1-year, 30-year, or 100-year event. Multiply this number by the number storms likely to happen during the lifetime of the piping system. Load Cases with Thermal Displacements Thermal displacements are generally associated with specific operating conditions. D1 is applied with T1, D2 to T2, and so on. When one temperature is below ambient, and one is above ambient, you can determine the full expansion stress range. L1 W+T1+D1+P1 (OPE) L2 W+T2+D2+P1 (OPE) L3 W+P1 (SUS) L4 L1-L3 (EXP) * effects of D1 and T1 L5 L2-L3 (EXP) * effects of D2 and T2 L6 L1-L2 (EXP) * full expansion stress range * Use the algebraic combination method in the Static Analysis - Load Case Editor dialog box. Include the thermal displacements in the operating cases as shown for piping codes with no expansion stress computation. CAESAR II User's Guide 589 Static Analysis Load Cases with Thermal Displacements and Settlement Use a CNode for settlement on any affected restraints. This CNode must be a node number that is not used elsewhere in the model. Place the settlement on the CNode using a displacement vector that is not already used for thermal displacements. This example uses D3 to describe restraint settlement. L1 W+T1+D1+D3+P1 (OPE) L2 W+T2+D2+D3+P1 (OPE) L3 W+P1 (SUS) L4 W+P2 (SUS) L5 L1-L3 (EXP) * effects of D1 and T1 and settlement L6 L2-L4 (EXP) * effects of D2 and T2 and settlement L7 L1-L2 (EXP) * full expansion stress range between OPE1 and OPE2 Settlement is evaluated as an expansion load because it is strain related with a half-cycle. * Include the thermal and settlement displacements in the operating cases as shown for piping codes with no expansion stress computation. Understanding Alternate Sustained (SUS) and Occasional (OCC) Load Cases CAESAR II includes a designation for static load cases called an alternate load case. The B31.3 2014 code edition merged the requirements of the previous Appendix P into the main body of the standard. This appendix related to stresses due to sustained loads. Because of this change, CAESAR II was modified to address these additional sustained conditions using the alternate support condition. You can also associate a related alternate Sustained (SUS) or alternate occasional (OCC) load case that uses the restraint status from the previous Operating (OPE) load case by selecting Alternate SUS/OCC in the Static Analysis - Load Case Editor. CAESAR II uses the stiffness values from the OPE case to create the alternate SUS or OCC load case. In addition, the software disables all load case options that are not applicable on the alternate SUS or OCC load case. B31.3 does not reference an alternate SUS or an alternate OCC load case. However, CAESAR II provides both alternate SUS and alternate OCC because SUS and OCC stresses are both force-based and you may find a need for a similar approach for OCC. Use this functionality in systems where supports are active in some conditions and inactive in others (such as pipes lifting off supports). In these situations, the changing distribution of sustained loads may influence the difference in strains. The software bases the displacement strain range on the algebraic difference between the calculated positions of the pipe that define CAESAR II User's Guide 590 Static Analysis the range. In addition to the displacement strain, each calculated position includes the sustained loads present in the condition under evaluation. The load case generates primary stress corresponding to the restraint configuration for the previous operating (OPE) load case. However, the alternate sustained (SUS) or alternate occasional (OCC) load case is not a valid structural representation of the system. When using the alternate SUS or alternate OCC cases, keep the following in mind: These alternate cases determine the stress and the consideration of this stress state in determining the expansion stress range. Do not use the restraint loads from an alternate SUS or alternate OCC load case as it is not a true structural representation of the system. CAESAR II does not generate restraint reports for alternate SUS and alternate OCC load cases. Do not use an alternate SUS or alternate OCC load case when performing dynamic analysis. Instead, use the corresponding operating case to get the support configuration. Use one of the two new load case templates (.tpl files) when recommending load cases. These templates include support for alternate SUS and alternate OCC load cases. for more information, see Load Case Template (page 67). Alternate SUS provides a simple method to meet the requirements of equation (1b) for the liberal allowable expansion stress range. If you use equation (1a), sustained stress does not affect the allowable expansion stress range. Example While alternate SUS properly sets the expansion stress allowable limit in equation (1b), alternate OCC only affects the SUS+OCC load case. You may want to use the following load case stress types: L1: OPE (Operating case) L2: Alternate SUS (Using the L1 operating support configuration) L3: SUS (Standard sustained case with supports set by sustained loads alone) L4: OPE (Operating case, or consider including OCC occasional loads) L5: Alternate OCC (Using the L4 operating support configuration) L6: EXP (Expansion case, defined as L1-L3) L7: SUS (Maximum of L2 and L3, to sum with OCC using the Max combination method) L8: OCC (L7+L5, using the Scalar combination method) For more information, see Stress Type (page 601) and Combination Method (page 605). For more information on loading conditions and support scenarios that result in the greatest sustained load (SL) for each operating condition, see Appendix S, Example S302, in the B31.3 code standard. CAESAR II User's Guide 591 Static Analysis Providing Wind Data If you specify the wind shape factor in the Classic Piping Input dialog box, CAESAR II lists WIN1, WIN2, WIN3 and WIN4 as available loads in Static Analysis - Load Case Editor dialog box. Because the software requires additional information to make an analysis, CAESAR II activates the Wind Loads tab so that you can define the required wind load data. You can specify up to four different wind load profiles. Omit any of them to exclude the data from the analysis. CAESAR II supports thirteen wind codes. For more information, see Wind Loads Tab (Static Analysis - Load Case Editor Dialog Box) (page 610). Select Wind Code or Profile You can use the following wind codes to generate wind loads on piping systems. Refer to the CAESAR II Quick Reference Guide for details on which versions of each code that CAESAR II supports. ASCE 7 IS 875 AS/NZS 1170.0 Mexico Brazil NBR 6123 NBC BS 6399-2 UBC China GB 50009 Wind Pressure vs Elevation (user defined) EN 1991-1-4 Wind Velocity vs Elevation (user defined) IBC CAESAR II User's Guide 592 Static Analysis Providing Wave Data If you specify the hydrodynamic coefficients in Classic Piping Input dialog box, CAESAR II lists WAV1, WAV2, WAV3 and WAV4 as available loads in Static Analysis (Load Case Editor). Because the software requires additional information to make an analysis, CAESAR II activates the Wave Loads tab so that you can define the extra wave load data. You can specify up to four different wave load profiles. Current data and wave data can be specified and included together. Omit either of them to exclude the data from the analysis. CAESAR II supports three current models and six wave models. For more information, see Wave Loads Tab (Static Analysis - Load Case Editor Dialog Box) (page 629). Running the Static Analysis The static analysis performed by CAESAR II follows the regular finite element solution routine. The software combines element stiffnesses to form a global system stiffness matrix. Each basic load case defines a set of loads for the ends of all the elements. These elemental load sets are combined into system load vectors. Using the relationship of force equals stiffness times displacement (F=KX), the software can calculate unknown system deflections and rotations. The known deflections however, may change during the analysis as hanger sizing, nonlinear supports, and friction all affect both the stiffness matrix and load vectors. CAESAR II uses the root solution from this equation, the system-wide deflections and rotations, with the element stiffnesses to determine the global (X, Y, Z) forces and moments at the end of each element. The software translates these forces and moments into a local coordinate system for the element from which it calculates the code-defined stresses. Forces and moments on anchors, restraints, and fixed displacement points are summed to balance all global forces and moments entering the node. Algebraic combinations of the basic load cases pick up this process where appropriate—at the displacement, force and moment, or stress level. CAESAR II User's Guide 593 Static Analysis After the software completes the setup for the solution, it repeats the calculation of the displacements and rotations for each of the basic load cases. During this step, the software displays the Incore Solver dialog box. This dialog box serves as a monitor of the static analysis. The upper-left portion of the dialog box reflects the job size by listing the number of equations to be solved and the bandwidth of the matrix that holds these equations. Multiplying the number of equations by the bandwidth gives a relative indication of the job size. This area also lists the current load case and the total number of basic load cases the software must analyze and solve. The iteration count, as well as the current case number, shows how much work the software has completed. Load cases with nonlinear restraints can require several solutions or iterations before the software confirms the changing assumptions about the restraint configuration, such as resting or lifting off, active or inactive, and so on. In the lower-left corner of the Incore Solver dialog box are two bar graphs that indicate where the program is in an individual solution. These bar graphs illustrate the speed of the solution. By checking the data in this first box, you have an idea of how much longer to wait for the results. The right side of the Incore Solver dialog box also provides information regarding the status of nonlinear restraints and hangers in the job. For example, the software displays messages noting the number of restraints that have yet to converge or any hangers that appear to be taking no load here. You can step through nonlinear restraint status on an individual basis by pressing the F2 through F4 keys. After the analysis of the system deflections and rotations, the software post-processes the results to calculate the local forces, moments, and stresses for the basic load cases and all results for the algebraic combinations (for example L1-L2). CAESAR II stores the total system results in a file with the suffix _P (for example, TUTOR._P). CAESAR II User's Guide 594 Static Analysis The _A (or input file), the _P (or output file), and the OTL (Output Time Link file) are all that are required to archive the static analysis. The remaining scratch files can be deleted without any impact on the completed work. During this post-processing, the Status frame lists the element for which the forces and stresses are being calculated. After the software calculates the last stresses of an element, the output processor dialog box displays. Use this dialog box to review the graphic and tabular results of the analysis. For more information on interactive processing of output results, see Dynamic Input and Analysis. Controlling Results CAESAR II allows you to specify whether the software retains any or all of the load case results for review in the Static Analysis - Load Case Editor through two options: Output Status (page 604) and Output Type (page 604). This helps ensure that the results you find most meaningful are the ones the software displays. Static Analysis - Load Case Editor Dialog Box Controls options for static analysis. After error-checking your model, specify your static load cases using the Edit Static Load Cases command, which is only available after you have successfully error checked the piping input file. The Static Analysis - Load Case Editor dialog box lists many details about the input, including the following: Available loads that are defined in the input. Available stress types. Current load cases offered for analysis. CAESAR II User's Guide 595 Static Analysis CAESAR II lists recommended load cases if the job is entering static analysis for the first time. The list displays loads saved during the last session if the job has been run previously. Options (on all tabs) Save Saves the load case and environmental data file. For more information, see Save (page 264). Analyze load cases Runs the static analysis. Tabs Load Cases Tab (Static Analysis - Load Case Editor Dialog Box) (page 596) Wind Loads Tab (Static Analysis - Load Case Editor Dialog Box) (page 610) Wave Loads Tab (Static Analysis - Load Case Editor Dialog Box) (page 629) See Also Working with Load Cases (page 580) Building Static Load Cases (page 581) Topics Load Cases Tab (Static Analysis - Load Case Editor Dialog Box) 596 Wind Loads Tab (Static Analysis - Load Case Editor Dialog Box) 610 Wave Loads Tab (Static Analysis - Load Case Editor Dialog Box) 629 Load Cases Tab (Static Analysis - Load Case Editor Dialog Box) Controls options for editing load cases. You can define up to 999 load cases. Click a row in the list to edit the load case properties. You must specify all basic (non-combination) load sets before you can declare any algebraic combinations. This is true for both user-defined and edited load cases. Select combination methods and other specifics pertaining to the load case in the grid. Drag a basic load in the Loads Defined in Input pane to a load definition in the grid to create an algebraic combination case. CAESAR II prompts you for the combination type when necessary. You can change the Stress Type value by clicking in the box and then selecting a different value from the list. Stress type determines the stress calculation method and the allowable stress to use. Options Add a load case Inserts a blank line following the selected load case line in the list. If you do not select a row, the software adds the load case at the end of the list. CAESAR II User's Guide 596 Static Analysis You can also: Right-click > Insert Before to insert a blank line before the selected load case line in the list. Right-click > Insert After to insert a blank line following the selected load case line in the list. Delete a load case Deletes one or more selected load cases from the Static Analysis - Load Case Editor. SHIFT-click to select multiple adjacent rows. CTRL-click to select multiple non-adjacent rows. When you delete a load case, any dependent load cases (combination load cases affected by its removal) are either deleted or revised. The software deletes the entire dependent load case if it only contains two primitives. However, for combination load cases with three or more primitives, the software modifies the load case to remove only the applicable primitive. When you delete an operating (OPE) load case, an alternate sustained or occasional load case based on the operating case (SUS or OCC, with Alternate SUS/OCC selected) is also deleted. Review and confirm the load cases that will be deleted or revised in the Load Case Delete Confirmation window. The Revision column displays the action to be performed for each load case. After reviewing the load cases, press Delete to complete the process. You can also right-click > Delete. Recommend load cases Replaces the current load cases with the CAESAR II recommended load cases. Import load cases Copies the load cases from a file. The units and load types of the copied file must match those of the current file. You can import .c2 or ._J files. Import Excel File Copies the load cases from a Microsoft Excel .xlsx file. The units and load types of the CAESAR II User's Guide 597 Static Analysis copied file must match those of the current file. Click the Import load cases display this option. flyout to The fields of the.xlsx file must match the Static Analysis - Load Case Editor fields. The software provides template files, Load_Cases_Template.xltx and Load_Cases_Template.xlsx, in the C:\\ProgramData\Intergraph CAS\CAESAR II\<current version>\System folder. Export to Microsoft Excel File Exports the load cases to a Microsoft Excel .xlsx file. You can use the file to import load cases into another model. By default, the software saves the .xlsx file in the same folder as the piping model. You can change the folder. Group Edit Edits groups of load cases. For more information, see Editing Multiple Load Cases (page 580). To return to the load case grid, click List. Filter Provides options to filter load cases. Click options. for the required column and select the filter Copy and Paste Options You can copy and paste one or more rows in the grid to create new load cases. Click the line number in the left-most column of the grid (such as L1) to select a row. SHIFT-click to select multiple continuous rows. CTRL-click to select multiple non-continuous rows. Copy Copies one or more selected rows to the clipboard. You can also right-click > Copy or press CTRL-C. Paste > Paste Copied Pastes one or more copied rows at the selected row, also overwriting the selected and following rows. You can also right-click > Paste > Paste Copied or press CTRL-V. Paste > Insert Copied Pastes one or more copied rows at the selected row, inserting the copied rows above the selected rows. When you select multiple rows, the software inserts the copied rows above the first selected row. You can also right-click > Paste > Insert Copied or press CTRL-I. CAESAR II User's Guide 598 Static Analysis You can copy data from an Excel .xlsx file. You can reorder the columns in the list, but you cannot copy, change the column order, and then try to paste in the new order. If you reorder columns, you must copy again in the new column order, and then paste. You can copy non-continuous rows. The software pastes the rows as continuous rows. If you filter the load cases, you can copy one or more rows, but you cannot paste until you clear the filter. When you define a fatigue (FAT) stress type for a load case, you must enter the number of anticipated Load Cycles for that load case or the software prompts you before analysis. When you delete load cases, the software automatically renumbers all subsequent load cases. Recommend Load Cases Displays the Recommended Load Cases dialog box. CAESAR II suggests the load cases that you should run to satisfy the basic requirements of the piping codes. You can then choose to run the load cases as recommended, or you can modify them to meet your requirements. Click Yes to accept the recommended load cases (which you can later edit), or No to return to the Static Analysis dialog box. Recommended Load Cases Dialog Box Displays a list of load cases that CAESAR II recommends satisfying the expansion and sustained code compliance requirements. You can choose to run the load cases as presented, or you can modify the cases to meet your requirements. Import Load Cases Imports load cases from a CAESAR II file. Make sure the units match between the two jobs files prior to importing. When you import load cases from another job, you must verify the load case values, wind data, and wave data to ensure data integrity. Loads Defined in Input Displays the load types available in the model input. For example, if T2 displays on the list then the model has defined Operating Temperature 2. If T2 does not display then the model does not include a second operating temperature. The load types that can be defined are: W Weight including pipe, fluid, and insulation. WW Weight including pipe and water as the fluid. CAESAR II User's Guide 599 Static Analysis WW also includes insulation weight except when you set the load case Stress Type (page 601) to HYD in the Load Case Editor and you set Include Insulation in Hydrotest (page 64) to False. WNC Weight with no contents. Includes the pipe weight. WNC also includes insulation weight except when you set the load case Stress Type (page 601) to HYD in the Load Case Editor and you set Include Insulation in Hydrotest (page 64) to False. T1 Operating temperature 1. T2 - T9 Additional operating temperatures 2 through 9. P1 Operating pressure 1. P2 - P9 Additional operating pressures 2 through 9. HP Hydrostatic pressure. F1 Concentrated force vector 1. F2 - F9 Additional force vectors 2 through 9. D1 Displacement vector 1. D2 - D9 Additional displacement vectors 2 through 9. U1 Uniform load vector 1. U2 - U3 Additional uniform load vectors 2 through 3. WIN1 Wind load vector 1 WIN2 - WIN4 Additional wind load vectors 2 through 4. WAV1 Wave load vector 1. CAESAR II User's Guide 600 Static Analysis WAV2 - WAV4 Additional wave load vectors 2 through 4. CS Cold spring, material 18 or 19. H Hanger initial loads. Exclude Removes a selected load case from static analysis. Select to exclude a load case. By default, the software includes all load cases, with the Exclude option cleared. Definition Specifies a load cases available for analysis. You can build basic load cases by dragging load components from the Loads Defined in Input list and dropping them on the Definition box or by typing in the values. You can also type a previously created load case (such as L1) to create a combination load case. The options you select in the piping input determine what load case values display in this list. For more information, see Building Static Load Cases (page 581). Name Describes the CAESAR II load case. Specify your own names or labels for CAESAR II load case definitions, which you can use for identification purposes when you review the output. Clear the box to display the CAESAR II load case definition name. Load case names cannot exceed 132 characters. These user-defined load case names appear in the Load Case Report. For more information, see Controlling Results (page 595). You can use these names in place of the default load case definition name anywhere in the Static Analysis - Load Case Editor dialog box. Stress Type Displays the stress types. The stress type applies to the load cases. It defines how the element stresses and allowables are computed. The available stress types are: OPE Operating case. For B31.1 and B31.3 (and similar codes) this case is not a code compliance case. The software does not report allowable stresses. SUS Sustained case. EXP Expansion case. CAESAR II User's Guide 601 Static Analysis OCC Occasional case. FAT Fatigue case. You must also specify the number of Load Cycles (page 603) for load cases with a FAT stress type. HGR Spring hanger design case. These are load cases that CAESAR II uses internally to design and select spring hangers. Results are not available for these cases. HYD Hydro test case. Select hanger status. For a hydrotest case, the default hanger status is rigid or locked. CRP Creep case. Code standards such as EN-13480 define a creep stress range for operating conditions, which is defined by the life of the material. In CAESAR II, CRP is a scalar combination of one SUS case and one EXP case. The software sets Output Type (page 604) to Stress. CAESAR II calculates CRP stresses according to EN-13480. If you specify additional load multipliers, the software applies these as additional scale factors. Other codes also use the EN-13480 method. For more information, see Creep Loading (page 1055). You must manually add a CRP case. The default combination method is Scalar. You can also set Combination Method (page 605) to MAX. K1P KHK Level 1 (seismic code) primary longitudinal stress for the HPGSL and JPI piping codes. The longitudinal stress is due to pressure, weight, and design seismic force. The software treats this stress type as OCC for other piping codes. K1SR KHK Level 1 (seismic code) secondary cyclic stress range for the HPGSL and JPI piping codes. The cyclic stress range is due to design force and support movement. The software treats this stress type as EXP for other piping codes. K2P KHK Level 2 (seismic code) primary longitudinal stress for the HPGSL and JPI piping codes. The longitudinal stress is due to internal pressure, weight, seismic force, and response displacement. The software treats this stress type as OCC for other piping codes. K2SA KHK Level 2 (seismic code) secondary cyclic stress amplitude for the HPGSL and JPI piping codes. The cyclic stress amplitude is due to seismic force and response displacement. CAESAR II User's Guide 602 Static Analysis The software treats this stress type as EXP for other piping codes. K2SR KHK Level 2 (seismic code) secondary cyclic stress range for the HPGSL and JPI piping codes. The cyclic stress range is due to seismic force and response displacement. The software treats this stress type as EXP for other piping codes. K2L KHK Level 2 (seismic code) liquefaction for the HPGSL and JPI piping codes. Liquefaction is the angular displacement corresponding to a maximum equivalent plastic strain of 5% (in degrees). The software treats this stress type as EXP for other piping codes. LMST For DNV 2017, you can only use the LMST limit state for combined load cases where local buckling for the combined loading criteria is calculated. For more information, see section 5.4.6 of DNVGL-ST-F101. Alternate SUS/OCC Indicates that the load case is an alternate sustained (SUS) or alternate occasional (OCC) load case. An alternate SUS/OCC load case is associated with the preceding operating (OPE) load case. Due to changes in the B31.3 code for the 2014 edition, the primary stress in each position of the piping system must be evaluated. An alternate SUS/OCC load case uses the restraint status from the previous OPE load case to evaluate the stresses induced by primary loads. When you create a load case that follows an OPE load case and select a Stress Type of SUS or OCC, the software displays the Alternate SUS/OCC check box, which you can select to indicate that the case is an alternate SUS or alternate OCC load case. CAESAR II displays the number of the related OPE load case when you select Alternate SUS/OCC. For more information, see Understanding Alternate Sustained (SUS) and Occasional (OCC) Load Cases (page 590). Load Cycles Indicates the anticipated number of applications of this load on the system for load cases using the Expansion (EXP) or Fatigue (FAT) stress types. The software uses this value to determine the allowable stress from the fatigue curve for the material or the cyclic reduction factor for an Expansion case. For static cases, the software calculates stresses at full range. For dynamic cases, the software calculates stresses at half range, which is the amplitude of the full stress range. For load cases with an Expansion (EXP) stress type, you can enter a value of 1 in the Load Cycles field (for B31.1 jobs) to indicate that the stress range is caused by noncyclic movements. In this situation, the software replaces the allowable stress range value (Sa) with a special noncyclic allowable calculation, as per the B31.1 code standard. The software continues to calculate the displacement stress range (Se) as defined by the applicable piping code. CAESAR II User's Guide 603 Static Analysis Output Status Controls the disposition of the load case results. The available options are Keep or Suppress. Use Keep when the load case is producing results that you want to review. The default for all new cases (except for HGR load cases) is Keep. Use Suppress for artificial cases such as the preliminary hanger cases, or intermediate construction cases. Load cases used for hanger design, that is, the weight load case and hanger travel cases designated with the stress type HGR, must be designated as Suppress. For example, a wind only load case could be designated as Suppress because it was built only to be used in subsequent combinations and has no value as a standalone load case. For all load cases created under previous versions of CAESAR II, all load cases except the HGR cases are converted as Keep. Output Type Designates the type of results available for load cases that have a Keep status. Use this field to help minimize clutter on the output and to ensure that only meaningful results are retained. The available options are: Disp/Force/Stress Provides displacements, restraint loads, global and local forces, and stresses. This is a good choice for operating cases where you are designing to a code which does a code check on operating stresses, because the load case is of interest for interference checking (displacements) and restraint loads at one operating extreme (forces). Disp/Force Provides displacements restraint loads, global and local forces. This is a good choice for OPE cases where you are designing for those codes which do not do a code check on OPE stresses. Disp/Stress Provides displacements and stresses only. Force/Stress Provides restraint loads, global and local forces, and stresses. This is a good choice for the Sustained (cold) case, because the load case would be of interest for restraint loads at one operating extreme (forces), and code compliance (stresses). FR combination loads cases developed under previous versions of CAESAR II are converted with this force/stress type. Disp Provides displacements only. Force Provides restraint loads, global, and local forces only. Stress Provides stresses only. This is a good choice for a sustained plus occasional load case (with Abs combination method), because this is an artificial construct used for code stress checking purposes. ST combination load cases developed under previous versions of CAESAR II are converted with this stress type. CAESAR II User's Guide 604 Static Analysis Combination Method Specifies the combination method to use only for combination cases (containing other load cases, such as L1 and L2). Load case results are multiplied by any associated scale factors before performing the combination and comparison. The available methods are: Algebraic Indicates a signed algebraic combination of displacement and force level. This method combines the displacement vectors and the force vectors algebraically and then calculates the stresses from the combined forces. Displacements are the algebraic combination of the displacement vectors. Forces are the algebraic combination of the force vectors. Stresses are not combined. Stresses are calculated from the algebraically combined forces. The Algebraic method would typically be used to calculate EXP code stresses. The obsolete CAESAR II combination methods DS and FR used an Algebraic combination method. Therefore, load cases built in previous versions of CAESAR II using the DS and FR methods are converted to the Algebraic method. Also, new combination cases automatically default to this method, unless you change them. Algebraic combinations can be built only from basic load cases. Basic load cases are noncombination load cases or other load cases built using the Algebraic combination method. Scalar Indicates a signed combination of displacement, force, and stress level. This method combines the displacement vectors, force vectors, and stress scalars. Displacements are the algebraic combination of the displacement vectors. Forces are the algebraic combination of the force vectors. Stresses are the scalar combination of the stress scalars. The combination of displacements and forces are the same for ALG and Scalar methods. The combinations of stress levels are different between ALG and Scalar methods because the stresses are calculated from the combined forces in the ALG method and summed in the Scalar method. For example: Load Case 1: bending stress = 100 psi, due to X-moment Load Case 2: bending stress - 100 psi, due to Z-moment Algebraic (vectorial) sum = square root of (100*100 + 100*100) = 141.4 psi Scalar sum = 100 + 100 = 200 psi Scalar is typically used to sum (SUS + OCC) code stresses. The obsolete CAESAR II combination methods ST used a Scalar combination method. Therefore, load cases built in previous versions of CAESAR II using the ST method are converted to the Scalar method. For DNV, only Abs and Scalar are allowed. SRSS Indicates a combination of the square root of the sum of the squares of quantities, such as the displacements of the forces or the stresses. Displacements are the square root of the sum of the squares of the displacements of all cases included in the combination. Forces are the square root of the sum of the squares of the forces of all cases included in the CAESAR II User's Guide 605 Static Analysis combination. Stresses are the square root of the sum of the squares of the stresses of all cases included in the combination. This method is typically used to combine seismic directional components. Abs Indicates a combination of the absolute values of quantities, such as the displacements, the forces, or the stresses. Displacements are the sum of the absolute value of the displacements of all cases included in the combination. Forces are the sum of the absolute value of the forces of all cases included in the combination. Stresses are the sum of the absolute value of the stresses of all cases included in the combination. This method is typically used to combine SUS cases with OCC cases for occasional stress code check. For flange checks that use the ABS load case combination method (specified in CAESAR II piping input), the software uses the following calculated (local) values: The axial force and torsion, which is the absolute sum of these values from all load cases included the combination. The bending moment, which is the sum of resultant bending moments from all load cases included in the combination. The flange pressure, which is the maximum pressure defined in the load cases included in the combination. For DNV, only Abs and Scalar are allowed. MAX Indicates a combination that reports the maximum displacement, the maximum force, and the maximum stress value of the cases combined. This method retains the original sign. Displacements are the displacements having the maximum absolute values of all the load cases included in the combination. Forces are the forces having the maximum absolute values of all the load cases included in the combination. Stresses are the stresses having the maximum absolute values of all the load cases included in the combination. This method is typically used to report the greatest restraint loads from among a selected set of load cases. For flange checks that use the MAX load case combination method (specified in CAESAR II piping input), the software uses the following calculated (local) values: The axial force and torsion, which is the maximum magnitude of these values from all load cases included the combination. The bending moment, which is the maximum resultant bending moment from all load cases included in the combination. The flange pressure, which is the maximum pressure defined in the load cases included in the combination. MIN Indicates a combination that reports the minimum displacement, the minimum force, and the minimum stress value of the cases combined. This method retains the original sign. Displacements are the displacements having the minimum absolute values of all the load cases included in the combination. Forces are the forces having the minimum absolute values of all the load cases included in the combination. Stresses are the stresses having the minimum absolute values of all the load cases included in the combination. SIGNMAX CAESAR II User's Guide 606 Static Analysis Indicates a combination that reports the maximum displacement, the maximum force, and the maximum stress value of the cases combined. The sign is considered in the comparison. Displacements are the maximum signed values of all the displacements from each case included in the combination. Forces are the maximum signed values of all the forces from each case included in the combination. Stresses are the maximum signed values of all the stresses from each case included in the combination. This method is typically used in conjunction with SignMin to report the envelope of restrain loads from among a selected set of load cases. SIGNMIN Indicates a combination that reports the minimum displacement, the minimum force, and the minimum stress value of the cases combined. The sign is considered in the comparison. Displacements are the minimum signed values of all the displacements from each case included in the combination. Forces are the minimum signed values of all the forces from each case included in the combination. Stresses are the minimum signed values of all the stresses from each case included in the combination. This method is typically used in conjunction with SignMax to report the envelope of restraint loads from among a selected set of load cases. Snubbers Active Indicates whether snubbers are active. Select the check box to indicate that snubbers are treated as rigid restraints for the load case. By default, Occasional (OCC) load cases activate this option while other types of load cases clear this option. Hanger Stiffness Specifies the hanger stiffness for the load case. The three options are: As Designed, Rigid, and Ignore. As Designed Causes the software to consider the actual spring hanger stiffnesses. Use this option for most real (non-hanger design) load cases. Rigid Causes the software to model the spring hangers as rigid restraints. Use this option for restrained weight cases and hydrotest cases if the spring hangers are pinned. Ignore Causes the software to remove the spring hanger stiffnesses from the model. Use this option for hanger travel cases, unless you want to include the stiffness of the selected spring in the operating for hanger travel case and iterate to a solution. In that case, select As Designed. You must also adjust the hanger load in the cold case (in the physical system) to match the reported hanger cold load. User-defined hangers are not made rigid during restrained weight cases. CAESAR II User's Guide 607 Static Analysis Elastic Modulus Designates use of Cold (EC) or any of the nine (EH1-EH9) hot elastic moduli to determine results on a per-load-case basis. EC Cold elastic modulus. EH1 Hot elastic modulus corresponding to T1. EH2 - EH9 Hot elastic modulus corresponding to T2 through T9. Elbow Stiffening Pressure Specifies the pressure used to determine the modifiers for the SIF and k factors on a per-loadcase basis. Pmax Maximum of P1 through P9. None No pressure stiffening for the elbow. P1 - P9 Operating pressures 1 through 9. Phydro Hydrostatic pressure. Elbow Stiffening Elastic Modulus Specifies the elastic modulus is used to determine the modifiers for the SIF and k factors on a per-load-case basis. EC Cold elastic modulus. EH1 - EH9 Hot elastic modulus corresponding to T1 through T9. SUS Case Sh Designates the use of a hot allowable stress (Sh) to determine the results on a per-load case basis. Use this option for sustained (SUS) and occasional (OCC) load cases. Sh_min Minimum of Sh1 through Sh9. CAESAR II User's Guide 608 Static Analysis Sh1 - Sh9 Hot allowable stresses corresponding to T1 through T9. The SUS Case Sh option applies only to B31.3 2010 Edition codes and later. Friction Multiplier Specifies the multiplier of friction factors used in this load case. The friction factor (Mu) used at each restraint is this multiplier times the Mu factor at each restraint. Set this value to zero to deactivate friction for this load case. OCC Load Factor Displays/overrides the Occasional load factor defined in the configuration. The default value changes according to the piping code and the frequency of occurrence. ISO-14692 Occasional load factors are defined differently for different load cases (Operating, Sustained, Occasional, and Hydrotest). The default occasional load factors for these load cases are: 1.0 Sustained load cases 1.25 Operating load cases 1.33 Occasional and Hydrotest cases The Occasional load factor and the System design factor from the Allowable Stress dialog box are multiplied together to generate the Part Factor for Loading (f2) as defined in ISO14692. As an example, using a default system design factor of 0.67 with the above default occasional load factors results in the following default values for the part factor for loading: Load Case Type System Design Factor Occasional Load Factor Part Factor for Loading Sustained (SUS) 0.67 1.00 0.67 Operating (OPE) 0.67 1.24 0.83 Occasional (OCC) 0.67 1.33 0.89 Hydrotest (HYD) 0.67 1.33 0.89 CAESAR II User's Guide 609 Static Analysis Flange Analysis Temperature Specifies the temperature used to determine the flange allowable. None No flange analysis. T1 - T9 Operating temperatures 1 through 9. Tmax Maximum of T1 through T9. TAmb Ambient temperature. Limit State Load Type Specifies the load type for the DNV limit state. Define these values for non-combined and nonLMST-combined loads for use with combination load cases and the LMST stress type. None The software does not calculate any DNV limit state. Empty Load on empty pipe. You must use Empty with the WNC weight in the load case. Water Filled Load on pipe during water-filled installation. You must use Water Filled with the WW weight in the load case. Test Hydro System testing under hydrostatic pressure. You must use Test Hydro with the WW weight in the load case. Operation Operational loading. You must use Operation with the W weight in the load case. Environment Environmental loading. You must use Environment with the W weight in the load case. Wind Loads Tab (Static Analysis - Load Case Editor Dialog Box) Controls options for wind loads. For more information, see the input descriptions for this tab or Wind Loads (page 1034). Editing Wind Case Specifies the wind case to edit. The first box indicates the active wind case. The second box displays the total number of defined cases. CAESAR II User's Guide 610 Static Analysis Select Wind Code or Profile Specifies the wind code or one of the user-defined (velocity or pressure) profiles. The software updates the dialog box depending on the selection you choose. For more information, see the specific wind code options or Wind Loads (page 1034). See Also ASCE 7 Wind Code Options (page 611) AS/NZS 1170 Wind Code Options (page 613) BS-6399-2 Wind Code Options (page 616) Brazil NBR 6123 Wind Code Options (page 619) China GB 50009 Wind Code Options (page 620) EN Wind Code Options (page 620) IBC/UBC Wind Code Options (page 621) IS 875 Wind Code Options (page 623) Mexico Wind Code Options (page 625) NBC Wind Code Options (page 627) Wind Pressure/Velocity vs. Elevation (User-Defined) (page 628) ASCE 7 Wind Code Options Wind Load Parameters Basic Wind Speed Specifies the three-second gust speed at 33 ft. (10 m.) above ground for Exposure C category as determined according to Section 6.5.6.3. Typical units (depending on your unit system): ft/sec m/sec mm/sec According to ASCE 7, the following are typical basic wind-speed values: California and West Coast Areas -124.6 ft./sec. (85 mph) Rocky Mountains - 132.0 ft./sec (90 mph) Great Plains - 132.0 ft./sec (90 mph) Non-Coastal Eastern United States -132.0 ft./sec (90 mph) Gulf Coast - 190.6 ft./sec (130 mph) Florida-Carolinas - 190.6 ft./sec (130 mph) Miami - 212.6 ft./sec (145 mph) New England Coastal Areas - 176.0 ft./sec (120 mph) Wind Exposure Specifies the wind exposure. This value is the exposure category that adequately reflects the characteristics of ground surface irregularities. The ASCE 7 code standard (found in ASCE 7 2005, Section 6.5.6.3 and ASCE 7 2010, Section 26.7.3) defines exposure categories as follows: CAESAR II User's Guide 611 Static Analysis B or 2 - Exposure B. Urban, suburban, and wooded areas, prevailing. For upwind distance requirements, refer to the code standard. C or 3 - Exposure C. All cases where exposures B and D do not apply. D or 4 - Exposure D. Flat coastal areas, prevailing. Urban, suburban, wooded, or open terrain areas with scattered obstructions. For upwind or downwind requirements, refer to the code standard. See ASCE 7 2005 (Section 6.5. 6.3) and ASCE 7 2010 (Section 26.7.3) for any exceptions on wind exposures. Structural Damping Coeff. Specifies the structural damping coefficient. This value is the percentage of critical damping and is used to calculate the gust factor for the wind load calculations. Structural Classification Specifies the classification of buildings and structures based on the type of occupancy. ASCE 7-2005 Table 1-1, classification is as follows: 1 - Category I - Failure represents low hazard. 2 - Category II - All structures except 1, 3, and 4. 3 - Category III - Primary occupancy more than 300 people. 4 - Category IV - Essential facilities (Hospitals, and so forth) 1, 2, 3 and 4 are the options for structural classification categories, and are equivalent to categories I, II, III and IV defined in ASCE 7. Importance Factor Specifies the importance factor (I). This value is used to calculate the velocity pressure for wind load calculations. The importance factor depends on the structural classification and whether the region is prone to hurricanes, as shown below. For ASCE 7 2010, CAESAR II sets the importance factor to 1, as the code standard no longer addresses this factor. For ASCE 7 2005, set the importance factor as per the code standard in Table 6-1. Category Non-Hurricane Hurricane Prone 1-I 0.87 0.77 2-II 1.00 1.00 3-III 1.15 1.15 4-IV 1.15 1.15 1, 2, 3, and 4 are the options for structural classification categories, and are equivalent to categories I, II, III and IV, defined in ASCE 7. Structure Natural Frequency Specifies the natural frequency used to calculate the dynamic wind gust effect factor for dynamically sensitive structures. (f < 1 Hz.) CAESAR II User's Guide 612 Static Analysis If the natural frequency is not defined, CAESAR II uses a gust effect factor 0.85. Ground (System) Elevation Above Sea Level Specifies the ground elevation factor used to adjust for air density, determined according to Section 26.9 of ASCE 7 (2016). Topographic Factor Parameters Height of Hill or Escarpment Specifies the height of hill or escarpment value. This value is the height relative to the upwind terrain. It is used in calculations of the topographic factor of structures sited on the upper half of hills and ridges or near the edges of escarpments. Typical units (depending on your unit system): ft m mm Crest Distance Specifies the distance upwind of crest to where the difference in ground elevation is half the height of hill or escarpment. Typical units (depending on your unit system): ft m mm Distance from Crest to Site Specifies the distance upwind or downwind from the crest to the building site. Typical units (depending on your unit system): ft m mm Hill Type Specifies the hill type. This value is the hill type is defined as follows: 0 - No Hill 1 - 2D Ridge 2 - 2D Escarpment 3 - 3D Axisymmetric Hill For more information on using wind reduction factors with ASCE 7, see ASCE 7 Wind and Seismic Load Combinations (page 1036). CAESAR II User's Guide 613 Static Analysis AS/NZS 1170 Wind Code Options Specifies options for the AS/NZS 1170.2 wind code. Design Wind Speed Typical units (depending on your unit system): ft/sec m/sec mm/sec Design Wind Speed Vr. This is the regional wind speed described in section 3.2 of the code. Wind Region Wind region. The wind region is determined from the geographic locations for Australia and New Zealand. The maps of these locations are in Figure 3.1 of the code. Terrain Category Value discussed in section 4.2.1 of the code. These categories are defined as: Category 1 - Exposed open terrain with few or no obstructions and water surfaces at serviceable wind speeds Category 2 - Water surfaces, open terrain, grassland with few, well-scattered obstructions having heights generally from 1.5 m to 10 m. Category 3 - Terrain with numerous closely spaced obstructions 3 m to 5 m high such as areas of suburban housing Category 4 - Terrain with numerous large, high (10 m to 30 m high) and closely spaced obstructions such as large city centers and well-developed industrial complexes Choose the terrain category with due regard to the permanence of the obstructions that constitute the surface roughness. Vegetation in tropical cyclonic regions cannot be relied upon to maintain surface roughness during wind events. Lee Effect Multiplier (Mlee) Specifies the Lee Effect Multiplier. The default value is 1.0. Paragraph 4.4.3 discusses the issue of the lee effect multiplier. In the case of New Zealand, reference is made to the New Zealand site map. For all other sites, it shall be taken as 1.0. Hill Shape Factor (Mh) Specifies the appropriate hill shape factor, which can be obtained from Table 4.4 of the code. Please refer to paragraph 4.4.2 which gives precise details for the derivation of the hill shape factor. Upwind Slope (H/2Lu) Mh < 0.05 1.00 0.05 1.8 CAESAR II User's Guide 614 Static Analysis Upwind Slope 0.10 1.16 0.20 1.32 0.30 1.48 >= 0.45 1.71 Wind Direction Multiplier (Md) Specifies the wind direction multiplier. The default value is 1.0. The wind direction multiplier is detailed in paragraph 3.4 of the code, specifically Table 3.2. As the wind multiplier is determined from the cardinal wind directions (N, NE, E, SE, S SW, W and NW), the value for any direction is specified in the table as 1.0. We recommend this value be used for all cases. Convert to Permissible Stress Gust Wind Speed In the standard AS/NZS 1170.2 Supp 1:2002 Section C3, there is a discussion regarding the division of the wind speed given in the standard by the square root of 1.5. Checking the box converts the wind speed given to a permissible stress basis. Doing this lowers the wind loads on the vessel. Surface Roughness Height (hr) Typical units (depending on your unit system): in mm cm This value is used to compute the ratio hr/d which is then used to compute the drag force coefficient (Cd) for rounded cylindrical shapes per Table E3. For pressure vessels, this value ranges from 0.003 mm for painted metal surfaces to 15 mm for heavily rusted surfaces. Light rust has a value of 2.5 mm while galvanized steel has a value of 0.15 mm. The ratio hr/d is taken to be unitless (mm/mm). Site Elevation (E) Specify the height of the site above the mean sea level, E. Average Spacing of Shielding Buildings Typical units (depending on your unit system): ft m mm Specifies the average spacing of the shielding buildings. This is discussed in paragraph 4.3.3 of the code. CAESAR II User's Guide 615 Static Analysis Average Breadth of Shielding Buildings (bs) Typical units (depending on your unit system): ft m mm Specifies the average breadth of the buildings that shield the piping. Average Height of Shielding Buildings (hs) Typical units (depending on your unit system): ft m mm Specifies the average height of the buildings that shield the piping. Number of Upwind Bldgs at 45 degs Specifies the number of upwind buildings within a 45 degree arc. The upwind buildings are the ones shielding the piping. BS-6399-2 Wind Code Options Specifies options for the BS-6399-2 British Wind Code. Design Wind Speed Specifies the design value of the wind speed. These vary according to geographical location and according to company or vendor standards. Here are a few typical wind speeds in miles per hour. Typical wind speeds are shown in Figure 6 of BS-6399-2. The wind speeds are only relevant to the United Kingdom. The wind speeds vary typically from 20 m/sec to 31 m/sec (44.7 mph to 69.3 mph). Type the lowest value reasonably allowed by the standards you are following, because the wind design pressure (and thus force) increases as the square of the speed. Site Elevation - delta s Enter the site altitude above mean sea level (paragraph 2.2.2.2 of the code). Use this value plus the Base Elevation to calculate the height of each point in the vessel above mean sea level. For example, if the vessel is installed on a site that is 100 m (328 ft) above sea level, it is exposed to a higher wind pressure (P) than if installed on the beach (at mean sea level). Upwind Building Height (Obstruction Height) - Ho For buildings in town terrain, type the average height of the building upwind of the piping (as they tend to shield the piping from the wind). To be conservative, this value can be zero, so the piping takes the full force of the wind. Ho is used to modify the effective piping wind height (He) for any piping element. See paragraph 1.7.3.3 of BS-6399-2. Upwind Building Spacing - X For buildings in town terrain, type the average spacing of the buildings upwind of the piping (as they tend to shield the piping from the wind). If the buildings are closer together, they provide greater protection from the wind. See paragraph 1.7.3.3 of BS-6399-2. CAESAR II User's Guide 616 Static Analysis Pipe Location Specifies the location where the system is installed, either in the country, or in a town. The BS-6399-2 factors in Table 4 modify the wind velocity. The final wind pressure acting on any element of the piping is determined by the distance from the coast, whether located in the country or a town, and the effective height (He). This table derives Sb, which is calculated by internally. Distance to Coastline Specifies the distance the vessel is located from the coast in kilometers. This distance affects the corrected wind speed (Ve). The BS-6399-2 factors in Table 4 modify the wind velocity. The final wind pressure acting on any element of the vessel is determined by the distance from the coast, whether located in the country or a town, and the effective height (He). This table derives Sb, which is calculated by internally. Factor Kb from Table 1 - Kb Specifies the 'Building-type factor Kb' taken from Table 1 of BS6399. Choose from one of five values: 8, 4, 2, 1 or 0.5. CAESAR II sets the default to 2, but any other value may be chosen. Please note the following limitations of Kb based on the vessel height: Kb Maximum Vessel Total Height 8 23 m (75.4 ft) 4 75 m (246 ft) 2 240 m (787 ft) 1 300 m (984 ft) 0.5 300 m (984 ft) Designing towers over 75 meters in height is unlikely and you would need to consider many other things. BS 6399 Table 1. Building-type Factor Kb 8 Welded Steel unclad frames 4 Bolted steel and reinforced concrete unclad frames 2 Portal sheds and similar light structures with few internal walls 1 Framed buildings with structural walls around lifts and stairs only (e.g. office buildings of open plan or with partitioning) 0.5 Framed buildings with structural walls around lifts and stairs with additional masonry subdivision walls (for example, apartment buildings), building of masonry construction and timber-framed housing Annual Probability Factor - Q Calculates the final probability factor (Sp) associated with the likelihood of high velocity CAESAR II User's Guide 617 Static Analysis gusts occurring over certain periods such as 50 years. The default value is Q = 0.02. The code sets 0.02 as a standard value for a mean recurrence value of 50 years. Annex D of BS-6399-2 should be consulted for a fuller explanation. Q Explanation 0.632 NOTE 1: The annual mode, corresponding to the most likely annual maximum value. (Sp = 0.749) 0.227 NOTE 2: For the serviceability limit, assuming the partial factor for loads for the ultimate limit is f = 1.4 and for the serviceability limit is f = 1.0, giving Sp = Sqrt(1 / 1.4) = 0.845. (Sp = 0.845) 0.02 NOTE 3: The standard design value, corresponding to a mean recurrence interval of 50 years. (Sp = 1.000) 0.0083 NOTE 4: The design risk for bridges, corresponding to a mean recurrence interval of 50 years. (Sp = 1.048) 0.00574 NOTE 5: The annual risk corresponding to the standard partial factor for loads, corresponding to a mean recurrence interval 1754 years. This is backcalculated assuming the partial factor load for the ultimate limit is ?f = 1.4 and all risk is ascribed to the recurrence of wind. (Sp = Sqrt(1.4)) 0.001 NOTE 6: The design risk for nuclear installations, corresponding to a mean recurrence interval of 10,000 years. (Sp = 1.263) Seasonal Factor - Ss BS6399 in paragraph 2.2.2.4 states: "...For permanent buildings and buildings exposed for continuous periods of more than 6 months a value of 1.0 should be used for Ss..." PV Elite uses 1.0 as the default value for this reason. Using a value of less than 1.0 is not recommended or should only be used with solid research. Directional Factor - Sd Taken from Table 3 of BS6399. Because a tower is symmetrical about its central axis, the default value has been taken as 1.0. It is recommended that this value not be reduced other than for exceptional circumstances. For other values, please consult Table 3. The values in that table range between 0.73 and 1.00. Pipe Surface Type Specifies the pipe surface condition. The three options are: 1 Smooth, 2 Rough, and 3 Very Rough. Total Wind Height Specifies the total height of the building or structure, which CAESAR II uses in wind force equations. For piping systems, consider using the maximum height of the piping system. Refer to the wind code standard for more information on this value. CAESAR II User's Guide 618 Static Analysis Brazil NBR 6123 Wind Code Options Specifies options for the Brazil NBR 6123 wind code. Basic Wind Velocity (Vo) Velocity from a three second gust, exceeded only once in 50 years. It is measured at 10 meters over smooth open ground and depends on the plant location. The wind may blow in any horizontal direction. This velocity is taken from Figure 1, and item 8 which shows the iso-velocities over Brazil. The referred to Figures and Tables are found in the Petrobras document BPE-500-P4-19i and the Brazilian Wind Code NBR 6123. Topographical Factor (S1) Accounts for the variations and profile of the land. For plain or slightly uneven ground, use a value of 1. The larger this value is, the greater the final computed wind pressure is. If the vessel i