Altering properties of materials Presented by Tim Hilditch Deakin University CRICOS Provider Code: 00113B Altering or improving material properties To change the properties of a material, we need to understand how the structure of the material controls the property we want to change Altering or improving material properties To change the properties of a material, we have three main options: • Change the composition – add one or more different elements • Change the internal structure – typically by using heat treatments or deformation so that the arrangement of the atoms within the material is different • Add reinforcement – the addition of a distinctly different material with properties we want to produce a composite material Altering properties What do you notice about the “bubbles” for the different type of materials in the metals, ceramics and polymers regions of the strength chart (compared to Young’s modulus)? Manipulating strength in metals For metals, we are often trying to manipulate the strength when we alloy or heat treat – this means trying to make it harder for dislocations to move (i.e. resist plastic deformation) Pure metal - In some metals (such as steel and titanium) we can also change the unit cell (some unit cells are naturally more resistant to dislocation motion) Example – carbon in iron (steel) Very small additions of carbon into iron provides drastic increases in strength - Initially due to individual atom strengthening (solute) before starting to form larger particles or regions Strengthening metals Alloying - an alloy is a mixture of a metal with at least one other element Heat treatment – Temperature allows the atoms to rearrange – controlled cooling allows us some influence over how they are arranged once back at room temperature Work hardening – plastic deformation of most metals make them stronger, so using deformation processes that allow high levels of deformation can produce very high strength materials Our metals trade-off The strengthening mechanisms we typically use for a given metal class generally results in a decrease in ductility (generally means not always) Polymer Crystallinity Crystallinity in polymers is important because it: Increases Strength and Modulus How to increase the crystallinity in (most) polymers: • Draw it! (it aligns the chains) • Heat treat it! (annealing) Polymer additives • Fillers – improve mechanical strength, abrasion resistance and toughness and are often particulate (wood flour, silica flour, glass, clay, talc, limestone • Plasticizers – improve flexibility, ductility and toughness and are molecules that help lower the glass transition temp • Stabilizers – counteract any deterioration from environmental effects, such as light • Colourant – dyes or pigments to add colour • Flame retardant – most polymers are flammable in their pure form Reinforcements Polymers and ceramics are more difficult to strengthen than metals – a good solution is to add a second material 1. 2. 3. What you should do now • Ensure you can explain different ways to improve the strength of a metal, polymer or composite