6 5 3 4 2 C COMMAND ELITE PANEL SYSTEM OUTLINE D ENGINE TO CIB HARNESSES QSK19 QSK38/50/60 LENGTH(M) EA 4063 EA 6028 EA 4066 EA 6031 1. USE OF THIS DRAWING IS CONTROLLED BY THE TERM OF A DESIGN RESPONSIBILITY AGREEMENT BETWEEN CUMMINS AND AUTO MASKIN. THIS AGREEMENT IS STORED IN ARIBA CONTRACT WORKBENCH UNDER CONTRACT ID CW213295. D REMOTE DISPLAY/CONTROL PANEL OPTIONS OPTION QSK19 QSK38/50/60 5 1 CONTROL PANEL EG 4032 EG 6018 10 2 CONTROL PANELS EG 4033 EG 6019 3 CONTROL PANELS EG 4037 EG 6020 1 ED-3 EG 4038 EG 6021 2 ED-3 EG 4039 EG 6022 3 ED-3 EG 4040 EG 6023 OPTION QSK19 QSK38/50/60 1 GAUGE PANEL EG 4041 EG 6024 1 RP EG 4044 EG 6027 2 GAUGE PANELS EG 4042 EG 6025 2 RP EG 4045 EG 6028 3 GAUGE PANELS EG 4043 EG 6026 3 RP EG 4046 EG 6029 CUSTOMER INTERFACE BOX PRE-LUBE OPTION MANDATORY OPTION QSK19 QSK38/50 QSK60 Location Voltage QSK19 QSK38/50/60 N/A PL 6029 PL 6012 On Engine 24VDC SD 4034 SD 6028 N/A N/A PL 6017 Remote 24VDC HC22 PRE-LUBE SYSTEM HC21 STARTER SOLENOID C 1 ENGINE HARNESS C8 X4 HC1 HC8 CUSTOMER SUPPLIED (SEE NOTE1) Power HC9 HC2 C10 HC10 HC3 J1939 HC41 SECONDARY STATION REMOTE PANEL OPTIONS RP RP Power C Ethernet REMOTE DISPLAY PANEL SEE NOTE10 C9 MAIN STATION REMOTE PANEL OPTIONS Ethernet C1 CUSTOMER INTERFACE BOX (CIB) QUANTUM ENGINE CONTROL MODULE ELITE DISPLAY/REMOTE PANEL OPTIONS CP CONTROL PANEL CP CONTROL PANEL REMOTE DISPLAY PANEL C2 C3 CUSTOMER SUPPLIED (SEE NOTE1) NOTE 13 X4 IND.CYLINDER EXHAUST GAS TEMP.SENSORS B EXHAUST GAS TEMPERATURE OPTION QSK19 QSK38 QSK50 QSK60 N/A M/DM: SD 6047 M1/DM1: SD 6062 M/DM: SD 6048 M1/DM1: SD 6063 SD 6032 GEAR OIL PRESSURE SENDER CUSTOMER SUPPLIED (SEE NOTE1) C51 SEE QSOL WEBSITE FOR DETAILED INFORMATION ON SERVICE WIRING DIAGRAMS OEM WIF SERVICE TOOL HC33 HC32 C21 C22 C23 C24 C17 C18 C19 C20 HC31 QSK38/50/60 FS4082 FS6074 A GEAR OIL TEMPERATURE SENDER MAIN THROTTLE ASSY. QSK19 QSK38/50/60 MS 4005 MS 6003 REMOTE (BACKUP) THROTTLE QSK19 QSK38/50/60 EG 4058 EG 6041 GEAR OIL PRESSURE OPTION QSK19 QSK38/50/60 SD 4037 SD 6023 QSK19 QSK38/50/60 EG 4034 EG 6031 THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CONFIDENTIAL AND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC. BATTERY 24V ITEM NAME QSK38/50/60 SD 4064 SD 6104 7 Cummins Inc. A DIAGRAM,WIRING GEAR OIL TEMPERATURE OPTION QSK19 IDENTIFIER DIAGRAM DRAWING DIMENSIONING AND TOLERANCING PER ASME Y14.5M-1994 REF. ITEM NO.: 8 B C COMMAND SWITCH PANEL OEM WATER IN FUEL QSK19 NEXT REMOTE STATION PIGTAIL HARNESSES-1M (INCLUDED WITH THROTTLE OPTIONS) 6 5 CAUTION: THIS DRAWING IS INCOMPLETE AND NOT INTENDED FOR COMMUNICATION OR USE Cummins Data Classification: Cummins Confidential Disclosure of this data must comply with Cummins Inc. policy CORP 00-24-00-00, Classification and Protection of Data. 4 3 ENGR. STD.: . AS A RELEASED DRAWING. USE IN-PROCESS STAMPING FUNCTION IN PLM TO COMMUNICATE Drafter: Jared P Hansen Date: 10MAR2016 Checker: Mary E Dixon Date: 10MAR2016 Approver: Der Lee Date: 08MAR2016 SIZE CODE IDENT NO. D . SCALE 2 IN-PROCESS DRAWINGS. NONE ITEM NUMBER 4989146 SHEET REVISION: 05 1 1 OF 16 RELEASE: 151490-096 Revision: 5 State: Released Change: 151490-096 Document Generated: 10Mar2016 18:39 UTC 7 8 7 8 6 5 3 4 2 1 CABLE DUCT 60x60mm, L=350mm D CABLE DUCT 25x60mm L=345mm CABLE DUCT 40x60mm L=345mm RELAY C L=380mm CLU X5 C CABLE DUCT 60x60mm L=370mm L=380mm B X4 B ETHERNET SWITCH CABLE DUCT 100x60mm L=450mm THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CONFIDENTIAL AND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC. PE A ITEM NAME IDENTIFIER DIAGRAM DRAWING DIMENSIONING AND TOLERANCING PER ASME Y14.5M-1994 REF. ITEM NO.: 7 6 5 CAUTION: THIS DRAWING IS INCOMPLETE AND NOT INTENDED FOR COMMUNICATION OR USE Cummins Data Classification: Cummins Confidential Disclosure of this data must comply with Cummins Inc. policy CORP 00-24-00-00, Classification and Protection of Data. A DIAGRAM,WIRING MOUNTING PLATE 8 Cummins Inc. 4 3 ENGR. STD.: . AS A RELEASED DRAWING. USE IN-PROCESS STAMPING FUNCTION IN PLM TO COMMUNICATE Drafter: Jared P Hansen Date: 10MAR2016 Checker: Mary E Dixon Date: 10MAR2016 Approver: Der Lee Date: 08MAR2016 SIZE CODE IDENT NO. D . SCALE 2 IN-PROCESS DRAWINGS. NONE ITEM NUMBER 4989146 SHEET REVISION: 05 2 1 OF 16 RELEASE: 151490-096 Revision: 5 State: Released Change: 151490-096 Document Generated: 10Mar2016 18:39 UTC D 6 5 CIB SCHEMATICS D ECM ON ENGINE C8 A B C HC8 A B C F F ECM SUPPLY +24V H H KEYSWITCH/ENGINE STOP K K ECM SUPPLY 0V L ECM SUPPLY 0V L ECM SUPPLY 0V 3 PRELUBE ACTIVATION 3 5 1 PRELUBE SUPPLY + 1 2 4 C 6 5 PRELUBE COMPLETE 2 PRELUBE SUPPLY - 173 D D 172 F 171 H 170 K 169 F G H J K L M N P R 4 S 6 122 C 121 E 127 G 126 J 125 L 168 INTERMEDIATE SPEED CONTROL 1/50-60Hz IDLE/DIAGNOSTIC DECREMENT 200R NOTE 2 SIGN 0V 162 124 B C C DUAL OUPUT A/-PERCENT LOAD/ POWER PWM OUTPUT D D ENGINE COOLANT TEMP. METER DRIVER F F LOW OIL PRESS. WARNING LAMP DRIVER H HIGH ENG. TEMP. WARNING LAMP DRIVER E G H P R S T U B B V X J W K X Q L M N O E DUAL OUPUT B/-- G HIGH ENG. TEMP. SD LAMP DRIVER P R MULTI-UNIT SYNC. ID/-- (N/A) T MULTI-UNIT SYNC. ID/-- (N/A) V MULTI-UNIT SYNC. ON/OFF SWITCH/-- (N/A) J COOLANT LEVEL SENSOR +5V K CENTINEL OIL LEVEL Q SPARE/FREQ. ADJ. SIGNAL M REMOTE THR. POS./DROOP ADJ. SIGNAL O REMOTE THROTTLE SWITCH/-- S U B C D E F G H X COOLANT LEVEL SENSOR 0V W COOLANT LEVEL SENSOR SIGNAL X COOLANT LEVEL SENSOR 0V L REMOTE THR. POS./DROOP ADJ. SIGNAL +5V N REMOTE THR. POS./DROOP ADJ. SIGNAL 0V W K X Q L M N O 148 0V +5V SIGN. 147 0V 146 +5V 145 G SIGN. 144 H U J 2k4 F U X 149 E S V 330R NOTE 11 D S T MULTI-UNIT SYNC. ON/OFF COMP. SWITCH/-- (N/A) C P R MULTI-UNIT SYNC. ID/-- (N/A) B P SIGN 150 - ECM ON ENGINE 68R 143 270R 142 NOTE 12 R 0V 0V +5V 122 SWITCH REMOTE THR. POS./DROOP ADJ. +5V SIGNAL SPARE/FREQ. ADJ. 0V COOLANT LEVEL SENSOR FOR REMOTE TANK 0V SIGNAL +5V 157 J 156 K 155 X 105 W 104 X 103 C C A A B C C25 C26 2 2 1 1 C27 C28 C C B A SEE NOTE 11 B A REMOTE COOLANT LEVEL SENSOR T V A REMOTE (BACKUP) THROTTLE 0V CENTINEL OIL LEVEL 141 C SEE NOTE 2 REMOTE THROTTLE SWITCH/-- 151 C2 A C B SIGNAL MAIN THR. POS./SPEED BIAS B C29 C30 +5V TACHOMETER SIGNAL/SPEED METER DRIVER 123 HC2 A IDLE VALIDATION-OFF IDLE SWITCH +5V 161 160 C9 HC9 A A OFF IDLE IDLE VALIDATION-ON IDLE SWITCH B A 0V IDLE VALIDATION 0V SHLD MAIN THROTTLE C31 C32 ON IDLE IDLE/DIAGNOSTIC INCREMENT 163 S (N/A) 0V 164 R D ISC 3/IDLE/RATED 165 P 1 ENGINE PROTECTION OVERRIDE 166 N 2 ALTERNATE IDLE/AUX. GOVERNOR SWITCH 167 M 3 CUSTOMER TERMINAL STRIP X4 B E START RELAY 0V J HC22 HC21 Jumper START RELAY+ CUSTOMER INTERFACE BOX (CIB) B C ECM SUPPLY +24V J HC1 C1 A A ECM SUPPLY +24V D D PRELUBE SYSTEM SIGNAL NAMES FOR PROP./AUX. ENGINES Note 13 ECM SUPPLY +24V 4 C C A A B SEE NOTE 12 B B REMOTE START REMOTE STOP REMOTE SILENCE ALARM Q L M 152 N 121 SERVICE TOOL POWER 101 94 93 + 92 - CIB Wiring Details Shown on Pages 11-16 REMOTE ENGINE STOP (NO) 102 - 0V +24V O 91 + 24VDC AUX. POWER THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CONFIDENTIAL AND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC. 24VDC MAIN POWER A ITEM NAME Cummins Inc. A DIAGRAM,WIRING IDENTIFIER DIAGRAM DRAWING DIMENSIONING AND TOLERANCING PER ASME Y14.5M-1994 REF. ITEM NO.: 8 7 6 5 CAUTION: THIS DRAWING IS INCOMPLETE AND NOT INTENDED FOR COMMUNICATION OR USE Cummins Data Classification: Cummins Confidential Disclosure of this data must comply with Cummins Inc. policy CORP 00-24-00-00, Classification and Protection of Data. 4 3 ENGR. STD.: . AS A RELEASED DRAWING. USE IN-PROCESS STAMPING FUNCTION IN PLM TO COMMUNICATE Drafter: Jared P Hansen Date: 10MAR2016 Checker: Mary E Dixon Date: 10MAR2016 Approver: Der Lee Date: 08MAR2016 SIZE CODE IDENT NO. D . SCALE 2 IN-PROCESS DRAWINGS. NONE ITEM NUMBER 4989146 SHEET REVISION: 05 3 1 OF 16 RELEASE: 151490-096 Revision: 5 State: Released Change: 151490-096 Document Generated: 10Mar2016 18:39 UTC 7 8 7 6 5 CIB SCHEMATICS ENGINE ECM D C10 HC10 1 1 3 4 9 9 IDLE VALIDATION-OFF IDLE SWITCH 16 16 RED STOP/COMMON SD LAMP DRIVER 18 MAINTENANCE/OVERSPEED LAMP DRIVER 21 MAIN THR. POS./SPEED BIAS SIGNAL IDLE VALIDATION/RUN/STOP 0V 17 AMBER LAMP DRIVER 20 MAIN THR. POS./SPEED BIAS +5V 22 MAIN THR. POS./SPEED BIAS 0V 23 23 IDLE/DIAGNOSTIC INCREMENT 25 25 INTERMEDIATE SPEED CONTROL 1 31 TACHOMETER SIGNAL 17 18 20 21 22 24 26 31 30 IDLE/DIAGNOSTIC DECREMENT 26 ISC 3/IDLE/RATED 5 7 8 5 10 16 16 22 23 25 25 HC31 HC32 1 1 3 7 2 3 2 HC33 1 3 2 5 GP NOTE X4 301 7 7 351 6 6 GOT ON ENGINE C 321 1 1 1 OEM WIF OFF ENGINE 2 J1 J2 342 1 2 3 341 4 ED-3 X4 301 X4 REMOTE PANEL +24V (UNSWITCHED) 70 301 REMOTE PANEL 0V 71 321 +24V FROM ERP POWER ON SWITCH 108 351 CAN SHIELD 7a 343 CAN H 7a 342 CAN L 7a 341 J1939 Data Link 3x 16AWG 11 1 2 3 J3 1 2 3 D C A 1 2 3 VOLT 1 2 3 1 2 3 EXH. R. 1 2 3 1 2 3 COOL. 1 2 3 OIL PR. 1 2 3 1 2 3 1 2 3 EXH. L. 1 2 3 GOP B NOTE 4. 2 1 343 Shielded/twisted pair 8 342 3x 20AWG 120R POS (+) POS (+) +24V FROM ERP POWER ON SWITCH 108 352 REMOTE PANEL START 11a 349 REMOTE PANEL STOP 10 348 SILENCE ALARM 4 347 LOCAL MODE 1 346 ENGINE RED LAMP ALARM 2a 345 BUZZER 3a 344 REMOTE PANEL 0V 71 322 Note 13 ED-3 7 341 C51 D C E A B SERVICE TOOL CONNECTOR CP NOTE X4 352 NEG (-) ED-3 321 NOTE 5. NEG (-) E 1 2 3 351 AIR SHUTOFF VALVE ON ENGINE CONTACTS QSK60-DR ONLY GP SERVICE TOOL CONNECTOR ENGINE HARNESS B 4. TACHOMETER 2 2 5 C51 1 2 30 GOP ON ENGINE 1 2 0V 343 1 2 +24V POWER 31 30 CAN SHIELD 321 RP 26 31 C 351 24 24 RJ 45 X4 8 23 ETHERNET CABLE RJ 45 21 8 CAN L D ETHERNET SWITCH 20 22 CAN H CANopen for vessel 233 18 21 B 234 17 18 20 HC41 A CUSTOMER INTERFACE BOX (CIB) 11 26 J1939 CANBUS ON ENGINE 8 10 17 30 C 9 11 MAIN THR. POS./SPEED BIAS SHIELD 24 4 9 10 11 3 4 10 11 C3 1 3 OEM SWITCH/FAULT ACKNOWLEDGE IDLE VALIDATION-ON IDLE SWITCH 1 X4 HC3 1 ENG. PROTECT. OVERRIDE 4 2 235 DIAGNOSTIC 3 3 4 B CP 4. START STOP SILENCE ALARM 349 348 8x 16AWG 347 346 345 344 BUZZER 322 BATTERY (24V) LOCAL ALARM PWR ON THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CONFIDENTIAL AND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC. A ITEM NAME Cummins Inc. A DIAGRAM,WIRING IDENTIFIER DIAGRAM DRAWING DIMENSIONING AND TOLERANCING PER ASME Y14.5M-1994 REF. ITEM NO.: 8 7 6 5 CAUTION: THIS DRAWING IS INCOMPLETE AND NOT INTENDED FOR COMMUNICATION OR USE Cummins Data Classification: Cummins Confidential Disclosure of this data must comply with Cummins Inc. policy CORP 00-24-00-00, Classification and Protection of Data. 4 3 ENGR. STD.: . AS A RELEASED DRAWING. USE IN-PROCESS STAMPING FUNCTION IN PLM TO COMMUNICATE Drafter: Jared P Hansen Date: 10MAR2016 Checker: Mary E Dixon Date: 10MAR2016 Approver: Der Lee Date: 08MAR2016 SIZE CODE IDENT NO. D . SCALE 2 IN-PROCESS DRAWINGS. NONE ITEM NUMBER 4989146 SHEET REVISION: 05 4 1 OF 16 RELEASE: 151490-096 Revision: 5 State: Released Change: 151490-096 Document Generated: 10Mar2016 18:39 UTC 8 7 6 CUSTOMER INTERFACE BOX (CIB) START DISABLE 104 244 NO 243 C 242 NC 240 239 NO 238 C 237 NC MANUAL/AUTOMATIC SELECT 105 106 VESSEL ANALOG #6 (BINARY) 232 106 VESSEL ANALOG #5 (BINARY) 231 228 +24V 227 VESSEL ANALOG #2 (PT100) t $ 225 Vessel Analog Inputs VESSEL ANALOG #3 (4-20mA) t $ 226 VESSEL ANALOG #4 (4-20mA) - + 229 - + +24V 4-20mA Terminals for Auxiliary Applications DCU 410 COMMON ALARM 236 230 1 D AUTOMATIC START 102 4-20mA 2 AUTOMATIC STOP 103 +24V 3 READY FOR PMS START 241 +24V 4 CIB SCHEMATICS X4 245 D C 5 VESSEL ANALOG #1 (PT100) C 224 223 222 221 220 219 218 217 128 216 128 215 214 213 B 212 211 210 108 127 209 126 208 125 207 129 206 124 205 0V 204 123 203 107 202 A 107 +24V 201 101 FREQ.THROTTLE SIGNAL/-- (Not Available) FREQ. INPUT SIGNAL (VSS)/-FAN CLUTCH SWITCH/-- (Not Available) ISC 2/-DROOP SELECT SIGNAL (Not Available) TORQUE CURVE SELECT SIGNAL/-- SPARE/LOW OIL PRESSURE SD LAMP DRIVER MULTI-UNIT SYNC. COMP. ON/OFF SW./-MULTI-UNIT SYNC. ON/OFF SW./-- B (Not Available) (Not Available) (Not Available) (Not Available) DUAL OUPUT B/-DUAL OUPUT A/-ENGINE TEMP. METER DRIVER (Not Available) THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CONFIDENTIAL AND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC. PERCENT LOAD/ POWER PWM OUTPUT HIGH ENGINE TEMP. WARNING (Not Available) HIGH ENGINE TEMP. SD (Not Available) ITEM NAME LOW OIL PRESSURE WARNING IDENTIFIER REF. ITEM NO.: 7 A DIAGRAM,WIRING (Not Available) X4 DIAGRAM DRAWING DIMENSIONING AND TOLERANCING PER ASME Y14.5M-1994 8 Cummins Inc. 6 5 CAUTION: THIS DRAWING IS INCOMPLETE AND NOT INTENDED FOR COMMUNICATION OR USE Cummins Data Classification: Cummins Confidential Disclosure of this data must comply with Cummins Inc. policy CORP 00-24-00-00, Classification and Protection of Data. 4 3 ENGR. STD.: . AS A RELEASED DRAWING. USE IN-PROCESS STAMPING FUNCTION IN PLM TO COMMUNICATE Drafter: Jared P Hansen Date: 10MAR2016 Checker: Mary E Dixon Date: 10MAR2016 Approver: Der Lee Date: 08MAR2016 SIZE CODE IDENT NO. D . SCALE 2 IN-PROCESS DRAWINGS. NONE ITEM NUMBER 4989146 SHEET REVISION: 05 5 1 OF 16 RELEASE: 151490-096 Revision: 5 State: Released Change: 151490-096 Document Generated: 10Mar2016 18:39 UTC 8 7 8 6 5 3 4 2 1 CLU DRY CONTACTS FOR ALARM/STATUS D D C C CLU E STOP B LOCAL MODE RED LAMP AMBER LAMP WHITE RUNNING LAMP SPEED RELAY B Note 6 47 48 49 50 51 52 53 54 55 56 57 58 X5 62 63 64 65 66 67 68 69 70 THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CONFIDENTIAL AND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC. A ITEM NAME Cummins Inc. A DIAGRAM,WIRING IDENTIFIER DIAGRAM DRAWING DIMENSIONING AND TOLERANCING PER ASME Y14.5M-1994 REF. ITEM NO.: 8 7 6 5 CAUTION: THIS DRAWING IS INCOMPLETE AND NOT INTENDED FOR COMMUNICATION OR USE Cummins Data Classification: Cummins Confidential Disclosure of this data must comply with Cummins Inc. policy CORP 00-24-00-00, Classification and Protection of Data. 4 3 ENGR. STD.: . AS A RELEASED DRAWING. USE IN-PROCESS STAMPING FUNCTION IN PLM TO COMMUNICATE Drafter: Jared P Hansen Date: 10MAR2016 Checker: Mary E Dixon Date: 10MAR2016 Approver: Der Lee Date: 08MAR2016 SIZE CODE IDENT NO. D . SCALE 2 IN-PROCESS DRAWINGS. NONE ITEM NUMBER 4989146 SHEET REVISION: 05 6 1 OF 16 RELEASE: 151490-096 Revision: 5 State: Released Change: 151490-096 Document Generated: 10Mar2016 18:39 UTC X5 7 8 6 5 3 4 2 1 REMOTE PANEL LAYOUT & SCHEMATICS D GP X4 MULTI-STATION CONNECTIONS NOTE 4. D GP 301 351 321 J1 J2 11 1 343 1 2 3 2 3 342 4 341 J3 TACHOMETER C51 D C E A 1 2 3 1 2 3 1 2 3 VOLT 1 2 3 1 2 3 EXH. R. 1 2 3 COOL. 1 2 3 1 2 3 OIL PR. 1 2 3 1 2 3 1 2 3 EXH. L. 1 2 3 GOP B C CIB X4 301 321 ED-3/GP #1 X4 301 3x 16AWG 321 351 343 341 Shielded/twisted pair 3x 20AWG 343 342 341 NEXT ED-3/GP 301 3x 16AWG Shielded/twisted pair 3x 20AWG C ED-3 351 351 Note 8 NOTE 4. ED-3 X4 301 321 321 343 2 1 343 342 120R 342 351 ED-3/GP #2 X4 341 NOTE 5. ED-3 8 342 7 341 C51 D C E A B SERVICE TOOL CONNECTOR SHIPYARD SUPPLIED HARNESS B CP #1 X4 CP #2 X4 352 352 352 348 348 CIB X4 349 347 346 345 349 347 8x 16AWG 346 345 344 8x 16AWG Note9. B CP NOTE 4. START SILENCE ALARM STOP 349 348 348 347 347 346 346 345 345 344 322 CP X4 352 349 344 322 NEXT CP 344 322 BUZZER 322 LOCAL ALARM PWR ON THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CONFIDENTIAL AND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC. A ITEM NAME Cummins Inc. A DIAGRAM,WIRING IDENTIFIER DIAGRAM DRAWING DIMENSIONING AND TOLERANCING PER ASME Y14.5M-1994 REF. ITEM NO.: 8 7 6 5 CAUTION: THIS DRAWING IS INCOMPLETE AND NOT INTENDED FOR COMMUNICATION OR USE Cummins Data Classification: Cummins Confidential Disclosure of this data must comply with Cummins Inc. policy CORP 00-24-00-00, Classification and Protection of Data. 4 3 ENGR. STD.: . AS A RELEASED DRAWING. USE IN-PROCESS STAMPING FUNCTION IN PLM TO COMMUNICATE Drafter: Jared P Hansen Date: 10MAR2016 Checker: Mary E Dixon Date: 10MAR2016 Approver: Der Lee Date: 08MAR2016 SIZE CODE IDENT NO. D . SCALE 2 IN-PROCESS DRAWINGS. NONE ITEM NUMBER 4989146 SHEET REVISION: 05 7 1 OF 16 RELEASE: 151490-096 Revision: 5 State: Released Change: 151490-096 Document Generated: 10Mar2016 18:39 UTC SERVICE TOOL CONNECTOR 8 7 6 5 3 4 2 1 MULTI-STATION CONNECTIONS D CIB D ETHERNET SWITCH RJ 45 RJ 45 C C ETHERNET CABLE RJ 45 RJ 45 X4 351 POWER 321 RJ 45 RP RJ 45 RP RJ 45 RP +24V +24V +24V +24V 0V 0V 0V 0V RP POWER X4 101 POWER 121 343 B CAN Bus 342 Shielded/twisted pair 341 101 B 121 A 343 E 342 C 341 D Service Connector (Required) B 120R NOTE 5. CAN Bus THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CONFIDENTIAL AND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC. A ITEM NAME Cummins Inc. A DIAGRAM,WIRING IDENTIFIER DIAGRAM DRAWING DIMENSIONING AND TOLERANCING PER ASME Y14.5M-1994 REF. ITEM NO.: 8 7 6 5 CAUTION: THIS DRAWING IS INCOMPLETE AND NOT INTENDED FOR COMMUNICATION OR USE Cummins Data Classification: Cummins Confidential Disclosure of this data must comply with Cummins Inc. policy CORP 00-24-00-00, Classification and Protection of Data. 4 3 ENGR. STD.: . AS A RELEASED DRAWING. USE IN-PROCESS STAMPING FUNCTION IN PLM TO COMMUNICATE Drafter: Jared P Hansen Date: 10MAR2016 Checker: Mary E Dixon Date: 10MAR2016 Approver: Der Lee Date: 08MAR2016 SIZE CODE IDENT NO. D . SCALE 2 IN-PROCESS DRAWINGS. NONE ITEM NUMBER 4989146 SHEET REVISION: 05 8 1 OF 16 RELEASE: 151490-096 Revision: 5 State: Released Change: 151490-096 Document Generated: 10Mar2016 18:39 UTC RJ 45 7 8 6 5 3 4 2 1 D D A ECM SUPPLY +24V 9A50 POWER ON B C ECM SUPPLY +24V 9Q22 D ECM SUPPLY +24V 6A E START RELAY+ 1 G START RELAY 0V H KEYSWITCH/EMERGENCY STOP 11 J ECM SUPPLY 0V 3 K ECM SUPPLY 0V L ECM SUPPLY 0V 3 ENGINE 44 STOP F ECM SUPPLY +24V 9S30 9S37 Jumper 14 Jumper X1 12 4 45 4 13 2 AIR SHUTOFF VALVE SWITCH 0V Switch QSK60-DR ONLY Jumper X2 N PRELUBE COMPLETE P PRELUBE SUPPLY + R PRELUBE SUPPLY - DCU 410 X15 M PRELUBE ACTIVATION CIB 3 CIB Wiring Details C1 S C 80 ETS Relay (Energize To Stop) 69 Local Mode Only (24V Config Out #1) 8 Power On 9 0V Opto 10 0V 25 0V Opto 26 0V 98 0V Opto 99 0V 83 Starter Relay Switch 84 Prelube Activation 86 Prelube Complete 3 Secondary Power Supply +24V 4 Secondary Power Supply 0V 1 Primary Power Supply +24V 2 Primary Power Supply 0V C Engine Stop Indication (Binary #4) 20 8a RJ45 CIB LOGIC UNIT (CLU) 6A 9Q22 Customer Terminal Strip X9 - + 24VDC AUX. POWER RP/ERP Stop 19 Local 13 Prelube Complete 17 Stop 35 ECM Power Mnt. 2 6 0V 5 24V Output 9 24V Input 3 24V Input 94 4 0V 8 0V 7 24V Output 9Q11.1 93 16A - + 24VDC MAIN POWER 9A51 15 24V Input 92 2 0V 9Q11 1 16A 91 X4_107 X4_351 To Customer Terminal Strip B X4_321 X4_123 B To Customer Terminal Strip X4_301 WH35 X4_346 46 9U50 Vessel/Remote Panel Datalink (Ethernet) +24V 0V PE PE 35 5 ETHERNET SWITCH RJ45 1 RJ45 2 RJ45 3 RJ45 4 REMOTE PANELS THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CONFIDENTIAL AND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC. A ITEM NAME Cummins Inc. A DIAGRAM,WIRING IDENTIFIER DIAGRAM DRAWING DIMENSIONING AND TOLERANCING PER ASME Y14.5M-1994 REF. ITEM NO.: 8 7 6 5 CAUTION: THIS DRAWING IS INCOMPLETE AND NOT INTENDED FOR COMMUNICATION OR USE Cummins Data Classification: Cummins Confidential Disclosure of this data must comply with Cummins Inc. policy CORP 00-24-00-00, Classification and Protection of Data. 4 3 ENGR. STD.: . AS A RELEASED DRAWING. USE IN-PROCESS STAMPING FUNCTION IN PLM TO COMMUNICATE Drafter: Jared P Hansen Date: 10MAR2016 Checker: Mary E Dixon Date: 10MAR2016 Approver: Der Lee Date: 08MAR2016 SIZE CODE IDENT NO. D . SCALE 2 IN-PROCESS DRAWINGS. NONE ITEM NUMBER 4989146 SHEET REVISION: 05 9 1 OF 16 RELEASE: 151490-096 Revision: 5 State: Released Change: 151490-096 Document Generated: 10Mar2016 18:39 UTC SIGNAL NAMES FOR PROP./AUX. ENGINES 1 2 3 4 5 6 7 8 9 10 11 6 12 13 14 15 16 17 18 19 5 20 21 22 23 24 25 26 27 28 3 4 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 CIB Wiring Details D SIGNAL NAMES FOR PROP./AUX. ENGINES 46 From DCU D NOTE 18 HIGH ENG. TEMP. SD LAMP DRIVER HIGH ENG. TEMP. WARNING LAMP DRIVER 205 G 206 REMOTE THR. POS./DROOP ADJ. SIGNAL 0V REMOTE THROTTLE SWITCH/-SPARE/FREQ. ADJ. SIGNAL (N/A) MULTI-UNIT SYNC. ID/-- (N/A) MULTI-UNIT SYNC. ID/-- (N/A) MULTI-UNIT SYNC. ON/OFF COMP. SWITCH/-- (N/A) MULTI-UNIT SYNC. ON/OFF SWITCH/-COOLANT LEVEL SENSOR SIGNAL (N/A) M 122 141 N 142 P 144 R DUAL OUPUT B/-- O 143 Q 145 +5V 146 0V S 147 SIGN. T 148 2k4 V 150 U 149 W 151 X 330R M-UNIT SYNC. ON/OFF SW./-- 209 NOTE 14 Remote Engine Stop (Binary #8) 24 Remote Silence Alarm 93 Remote Stop 92 Remote Start 91 DCU 410 Common Alarm 102 103 104 REMOTE STOP 156 75 NOTE 14 105 157 237 PMS Start 89 238 PMS Stop 90 239 65 102 64 240 63 103 87 241 20 242 Start Disable REMOTE SILENCE ALARM 155 NOTE 14 73 Engine Stop Indication (Binary #4) REMOTE ENGINE STOP 152 74 Ready For PMS (Config. Relay #1) MULTI-UNIT SYNC. COMP. ON/OFF SW./-- 127 NOTE 15 +24V SWITCH SUPPLY FROM DCU 410 REMOTE START DCU 410 COMMON ALARM PMS START PMS STOP 244 104 From DCU DCU 410_1 Connections From The DCU DCU 410_2 DCU 410_8 B READY FOR PMS START 243 DCU 410_69 START DISABLE 245 346 LOCAL MODE 347 SILENCE ALARM 348 REMOTE PANEL STOP 349 REMOTE PANEL START 301 RP +24V UNSWITCHED POWER 321 REMOTE PANEL 0V 322 REMOTE PANEL 0V 351 RP +24V SWITCHED POWER 352 - C REMOTE THR. POS./ DROOP ADJ. SIGNAL REMOTE THROTTLE SWITCH/-- 126 10A15 SPARE/FREQ. ADJ. SIGNAL 3R30 208 DCU 410 COOLANT LEVEL SENSOR FOR REMOTE TANK 68R 3R28 123 3 B CENTINEL OIL LEVEL 270R 7 MULTI-UNIT SYNC. ID/-- 125 D 7 REMOTE THR. POS./DROOP ADJ. SIGNAL 207 L CIB DUAL OUPUT A/-- 129 K 54 ENGINE TEMP. METER DRIVER 10A49 REMOTE THR. POS./DROOP ADJ. SIGNAL +5V 53 PERCENT LOAD/ POWER PWM OUTPUT 124 +5V 52 HIGH ENGINE TEMP. WARNING 203 204 H 51 HIGH ENGINE TEMP. SD 123 F 50 1 7 SENTINEL OIL LEVEL NOTE 14 E J COOLANT LEVEL SENSOR +5V C1_R 49 LOW OIL PRESSURE WARNING 107 C LOW OIL PRESS. WARNING LAMP DRIVER 101 202 B DUAL OUTPUT B/-- 48 107 A ENGINE COOLANT TEMP. METER DRIVER 47 Customer Terminal Strip X10 201 C1_P C5 PERCENT LOAD/ POWER PWM OUTPUT COOLANT LEVEL SENSOR 0V 45 NOTE 14 From DCU DUAL OUTPUT A/-- C 44 2 RP +24V SWITCHED POWER + THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CONFIDENTIAL AND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC. A ITEM NAME Cummins Inc. A DIAGRAM,WIRING IDENTIFIER DIAGRAM DRAWING DIMENSIONING AND TOLERANCING PER ASME Y14.5M-1994 REF. ITEM NO.: 8 7 6 5 CAUTION: THIS DRAWING IS INCOMPLETE AND NOT INTENDED FOR COMMUNICATION OR USE Cummins Data Classification: Cummins Confidential Disclosure of this data must comply with Cummins Inc. policy CORP 00-24-00-00, Classification and Protection of Data. 4 3 ENGR. STD.: . AS A RELEASED DRAWING. USE IN-PROCESS STAMPING FUNCTION IN PLM TO COMMUNICATE Drafter: Jared P Hansen Date: 10MAR2016 Checker: Mary E Dixon Date: 10MAR2016 Approver: Der Lee Date: 08MAR2016 SIZE CODE IDENT NO. D . SCALE 2 IN-PROCESS DRAWINGS. NONE ITEM NUMBER 4989146 SHEET REVISION: 05 10 1 OF 16 RELEASE: 151490-096 Revision: 5 State: Released Change: 151490-096 Document Generated: 10Mar2016 18:39 UTC 7 8 D 7 6 5 FAN CLUTCH SWITCH/-ENG. PROTECT. OVERRIDE OEM SWITCH/FAULT ACKNOWLEDGE CAN H CAN L CAN SHIELD 2 1 X11 2 3 4 5 6 7 TWISTED PAIR TWISTED PAIR PE PE PE C7 RED STOP/COMMON SD LAMP DRIVER AMBER LAMP DRIVER MAINTENANCE/OVERSPEED LAMP DRIVER C 16 A1 17 4K30 A2 18 11 14 IDLE/DIAGNOSTIC DECREMENT INTERMEDIATE SPEED CONTROL 1/50-60Hz TACHOMETER SIGNAL D DCU 410 23 CIB Logic Unit Alarm (Binary #7) 22 CIB Aux. Power Failure (Binary #6) 21 CIB Main Power Failure (Binary #5) 51 CAN J1939 H 50 CAN J1939 L 49 CAN J1939 Shield 70 OEM SWITCH/FAULT ACKNOWLEDGE (24V Config Out #2) 100 SHIELD 85 +24V SUPPLY FOR INTERNAL INPUTS 94 ENG.PROTECT. OVERRIDE 61 Buzzer(K7 NO) 60 Buzzer(K7 C) CLU 21 C7 IDLE/DIAGNOSTIC INCREMENT 1 CIB CIB Wiring Details C7 DIAGNOSTIC 3 4 23 24 PE 25 31 Sup1 (K1 NO) 42 Sup1 (K1 C) X4_121 To Customer Terminal Strip 28 50/60Hz 30 Diag. Decr. 31 Diag. Incr. 27 ECM Tacho 26 White Lamp 24 ECM Ackn. 23 Silence 22 Amber Lamp 20 Red Lamp 29 Diag. Mode C B E C51 X4_343 X4_160 C 40 D X4_168 43 A X4_169 B Sup2 (K2 C) Service Connector X4_170 Sup2 (K2 NO) 45 B X4_101 X4_172 46 X4_342 X4_341 X4_345 To Customer Terminal Strip X4 X4_101 THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CONFIDENTIAL AND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC. A ITEM NAME Cummins Inc. A DIAGRAM,WIRING IDENTIFIER DIAGRAM DRAWING DIMENSIONING AND TOLERANCING PER ASME Y14.5M-1994 REF. ITEM NO.: 8 7 6 5 CAUTION: THIS DRAWING IS INCOMPLETE AND NOT INTENDED FOR COMMUNICATION OR USE Cummins Data Classification: Cummins Confidential Disclosure of this data must comply with Cummins Inc. policy CORP 00-24-00-00, Classification and Protection of Data. 4 3 ENGR. STD.: . AS A RELEASED DRAWING. USE IN-PROCESS STAMPING FUNCTION IN PLM TO COMMUNICATE Drafter: Jared P Hansen Date: 10MAR2016 Checker: Mary E Dixon Date: 10MAR2016 Approver: Der Lee Date: 08MAR2016 SIZE CODE IDENT NO. D . SCALE 2 IN-PROCESS DRAWINGS. NONE ITEM NUMBER 4989146 SHEET REVISION: 05 11 1 OF 16 RELEASE: 151490-096 Revision: 5 State: Released Change: 151490-096 Document Generated: 10Mar2016 18:39 UTC 8 6 5 3 4 CIB Wiring Details 1 CIB Customer Terminal Strip D - + D 2 X12 108 C11 FAN CLUTCH SWITCH/-MAIN THR. POS./SPEED BIAS SHIELD IDLE VALIDATION-OFF IDLE SWITCH IDLE VALIDATION-ON IDLE SWITCH IDLE VALIDATION/RUN/STOP 0V TORQUE CURVE SELECT SIGNAL/-DROOP SELECT SIGNAL ALTERNATE IDLE/AUX. GOVERNOR SWITCH FREQ.THROTTLE +/-FREQ. INPUT SIGNAL (VSS)/-MAIN THR. POS./SPEED BIAS +5V MAIN THR. POS./SPEED BIAS SIGNAL MAIN THR. POS./SPEED BIAS 0V 2 From DCU 8 210 C3_31 160 124 9 10 ISC 3/IDLE/RATED C INTERMEDIATE SPEED CONTROL 2 FREQ.THROTTLE -/-LUB. OIL PRESS. LOW (NOTE 1) FREQ. INPUT SIGNAL (VSS)/-- TACHOMETER SIGNAL/SPEED METER DRIVER 7 161 NOTE 4 162 11 163 12 12R47 200R 164 13 14 15 19 20 213 214 25 Connections From The DCU 26 27 28 From DCU 29 122 C3_23 C3_24 IDLE/DIAGNOSTIC DECREMENT 215 128 171 127 216 128 217 218 219 220 C3_3 ALTERNATE IDLE/AUX. GOVERNOR SWITCH IDLE/DIAGNOSTIC INCREMENT 126 From DCU DROOP SELECT SIGNAL 169 170 30 IDLE VALIDATION 0V TORQUE CURVE SELECT SIGNAL/-- 168 125 C3_25 MAIN THR. POS./SPEED BIAS SHIELD IDLE VALIDATION-ON IDLE SWITCH 212 22 MAIN THR. POS./SPEED BIAS SIGNAL 166 211 21 MAIN THR. POS./SPEED BIAS 0V IDLE VALIDATION-OFF IDLE SWITCH 167 +5V MAIN THR. POS./SPEED BIAS +5V 165 173 INTERMEDIATE SPEED CONTROL 1/50-60Hz SPARE/LOW OIL PRESSURE SD LAMP DRIVER 172 121 C 0V INTERMEDIATE SPEED CONTROL 1/50-60Hz ISC 2/-ISC 3/IDLE/RATED FAN CLUTCH SWITCH/-FREQ. INPUT SIGNAL (VSS)/-FREQ.THROTTLE SIGNAL/-ENGINE PROTECTION OVERRIDE - + B B THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CONFIDENTIAL AND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC. A ITEM NAME Cummins Inc. A DIAGRAM,WIRING IDENTIFIER DIAGRAM DRAWING DIMENSIONING AND TOLERANCING PER ASME Y14.5M-1994 REF. ITEM NO.: 8 7 6 5 CAUTION: THIS DRAWING IS INCOMPLETE AND NOT INTENDED FOR COMMUNICATION OR USE Cummins Data Classification: Cummins Confidential Disclosure of this data must comply with Cummins Inc. policy CORP 00-24-00-00, Classification and Protection of Data. 4 3 ENGR. STD.: . AS A RELEASED DRAWING. USE IN-PROCESS STAMPING FUNCTION IN PLM TO COMMUNICATE Drafter: Jared P Hansen Date: 10MAR2016 Checker: Mary E Dixon Date: 10MAR2016 Approver: Der Lee Date: 08MAR2016 SIZE CODE IDENT NO. D . SCALE 2 IN-PROCESS DRAWINGS. NONE ITEM NUMBER 4989146 SHEET REVISION: 05 12 1 OF 16 RELEASE: 151490-096 Revision: 5 State: Released Change: 151490-096 Document Generated: 10Mar2016 18:39 UTC 7 8 7 8 6 D 5 3 4 2 121 32 221 33 222 34 223 35 VESSEL ANALOG #2 (PT100 #2) +24V SUPPLY FOR ANALOG INPUTS +24V SUPPLY FOR SWITCHED INPUTS VESSEL ANALOG #3 (4-20mA #1) VESSEL ANALOG #4 (4-20mA #2) CANopen L CANopen H C CANopen Shield 227 16 228 28 229 29 VESSEL ANALOG #5 (Binary #1) VESSEL ANALOG #6 (Binary #2) 226 27 17 MANUAL/AUTOMATIC SELECT 225 37 71 230 231 88 106 232 18 106 NOTE 15 47 48 46 VESSEL ANALOG #1 (PT100) 224 36 BUZZER FOR BASIC RP PANEL (24v Config out #3) D X13 233 234 PE PE 235 105 236 C51_B Connections From The DCU 101 C51_A 121 CLU_21 C51_D Connections From The DCU VESSEL ANALOG #2 (PT100) VESSEL ANALOG #3 (4-20mA) VESSEL ANALOG #4 (4-20mA) VESSEL ANALOG #5 (BINARY) VESSEL ANALOG #6 (BINARY) CANopen FOR VESSEL C MANUAL/AUTOMATIC SELECT SERVICE TOOL POWER 344 BUZZER 345 RED ALARM 341 C51_C 342 PE C51_E 343 120R 4R43 CAN BUS NOTE 17 - + B B THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CONFIDENTIAL AND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC. A ITEM NAME Cummins Inc. A DIAGRAM,WIRING IDENTIFIER DIAGRAM DRAWING DIMENSIONING AND TOLERANCING PER ASME Y14.5M-1994 REF. ITEM NO.: 8 7 6 5 CAUTION: THIS DRAWING IS INCOMPLETE AND NOT INTENDED FOR COMMUNICATION OR USE Cummins Data Classification: Cummins Confidential Disclosure of this data must comply with Cummins Inc. policy CORP 00-24-00-00, Classification and Protection of Data. 4 3 ENGR. STD.: . AS A RELEASED DRAWING. USE IN-PROCESS STAMPING FUNCTION IN PLM TO COMMUNICATE Drafter: Jared P Hansen Date: 10MAR2016 Checker: Mary E Dixon Date: 10MAR2016 Approver: Der Lee Date: 08MAR2016 SIZE CODE IDENT NO. D . SCALE 2 IN-PROCESS DRAWINGS. NONE ITEM NUMBER 4989146 SHEET REVISION: 05 13 1 OF 16 RELEASE: 151490-096 Revision: 5 State: Released Change: 151490-096 Document Generated: 10Mar2016 18:39 UTC VESSEL ANALOG #1 (PT100 #1) CIB Customer Terminal Strip CIB Wiring Details DCU 410 1 7 8 6 5 3 4 2 1 WIRE HARNESS LAYOUT SCHEMATICS D HC21 HC22 M 3 3 P 1 1 N 5 R 2 4 6 5 HC8 Jumper E 4 F B J J W K K X L L D D F F 17 17 14 U 24 24 25 25 26 26 2 2 31 HC33 HC32 1 1 3 HC8 WH1 2 4 HC2 21 31 HC31 3 2 0.5m C 27 27 GOP m 23 23 HC21 0. 2 13 13 HC22 HC1 1 1 14 R U 18 18 L S R 16 16 12 T S 4 12 V T 11 4 Q N V 10 J M Twisted triple N H All wires 2.5 $ mm Twisted triple M 9 9 10 29 O L 22 Twisted Shielded triple 8 29 X O C C 21 B W Twisted pair Q A A Twisted pair D 20 21 11 K K G HC10 A E E E Note 13 22 D A S F H H D M5 Ring HC3 20 G G 6 J C P R 2 HC9 P C C B G H HC2 P N B S M 4 1 3 2 8 Twisted triple 5 Twisted triple 7 6 4 HC9 WH2 22 Total length HC1-HC8, 10m 3m 0. 2m 30 Total length HC2-HC9, 10m Note 13 30 Twisted pair 19 15 19 15 Twisted pair 28 28 3 3 B B HC41 7 6 C Twisted Shielded pair B A 5 0.3m HC3 0.2m HC10 WH3 23 m m 5 0. 2 0. Total length HC3-HC10, 10m HC31 HC32 ALL WIRES 0.5 $ THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CONFIDENTIAL AND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC. WH21 Total length HC32-HC33, 4m 34 HC33 A UNLESS OTHERWISE NOTED HC41 GOP ITEM NAME Cummins Inc. A DIAGRAM,WIRING IDENTIFIER DIAGRAM DRAWING DIMENSIONING AND TOLERANCING PER ASME Y14.5M-1994 REF. ITEM NO.: 8 7 6 5 CAUTION: THIS DRAWING IS INCOMPLETE AND NOT INTENDED FOR COMMUNICATION OR USE Cummins Data Classification: Cummins Confidential Disclosure of this data must comply with Cummins Inc. policy CORP 00-24-00-00, Classification and Protection of Data. 4 3 ENGR. STD.: . AS A RELEASED DRAWING. USE IN-PROCESS STAMPING FUNCTION IN PLM TO COMMUNICATE Drafter: Jared P Hansen Date: 10MAR2016 Checker: Mary E Dixon Date: 10MAR2016 Approver: Der Lee Date: 08MAR2016 SIZE CODE IDENT NO. D . SCALE 2 IN-PROCESS DRAWINGS. NONE ITEM NUMBER 4989146 SHEET REVISION: 05 14 1 OF 16 RELEASE: 151490-096 Revision: 5 State: Released Change: 151490-096 Document Generated: 10Mar2016 18:39 UTC HC1 6 5 4 3 2 1 D D C C B CONNECTOR NUMBER CUMMINS PART NO. SUPPLIER SUPPLIER PART NO. DESCRIPTION C1 N/A DEUTSCH HDP24-24-16SE ECM INTERFACE C2 N/A DEUTSCH HDP24-24-23PE ECM INTERFACE C3 N/A DEUTSCH HDP24-24-31PE ECM INTERFACE C51 N/A DEUTSCH HD10-9-1939P CAN BUS TEST CONNECTOR B THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CONFIDENTIAL AND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC. A ITEM NAME Cummins Inc. A DIAGRAM,WIRING IDENTIFIER DIAGRAM DRAWING DIMENSIONING AND TOLERANCING PER ASME Y14.5M-1994 REF. ITEM NO.: 8 7 6 5 CAUTION: THIS DRAWING IS INCOMPLETE AND NOT INTENDED FOR COMMUNICATION OR USE Cummins Data Classification: Cummins Confidential Disclosure of this data must comply with Cummins Inc. policy CORP 00-24-00-00, Classification and Protection of Data. 4 3 ENGR. STD.: . AS A RELEASED DRAWING. USE IN-PROCESS STAMPING FUNCTION IN PLM TO COMMUNICATE Drafter: Jared P Hansen Date: 10MAR2016 Checker: Mary E Dixon Date: 10MAR2016 Approver: Der Lee Date: 08MAR2016 SIZE CODE IDENT NO. D . SCALE 2 IN-PROCESS DRAWINGS. NONE ITEM NUMBER 4989146 SHEET REVISION: 05 15 1 OF 16 RELEASE: 151490-096 Revision: 5 State: Released Change: 151490-096 Document Generated: 10Mar2016 18:39 UTC 7 8 8 7 6 5 4 3 2 1 NOTES D D 1. Power wires: Use 16 AWG wires for distances < 300 feet, and 12 AWG for distances > 300 feet. Communication wires (J1939): Use 20AWG, shielded twisted pair. 2. Variable voltage throttle type can only be used when distance from throttle potentiometer to engine control module is less than 300 ft. A triple twisted wire set is required. If distance greater than 300 feet variable current throttle type must be used. IVS circuits excluded with variable current adapter harnesses. 3. Comment removed C 5. The 120 ohm terminating resistor for the J1939 Datalink must be located at the l If this resistor is missing, or if there are too many in the network, communica 6. Maximum current draw from the relay outputs on the CLU is 1A. ast monitoring device in the series. tion errors will occur. C 7. Use Wire Harness WH31 (Item 35) if ERP is not in use. 8. The ED-3/GP can be connected in series, by using the unused connector in the double terminals. 9. The CP can be connected in series, by using the unused connector in the CP. 10. The Customer Interface Box and associated harnesses are Mandatory Option that must be selected for the application. All other options are General Options and can be selected as necessary. B 11. Remove jumper when installing the Remote (Backup) Throttle option. Jumper is required when no Remote (Backup) Throttle is used to prevent a fau lt to occur. 12. For applications that do not require Cummins ECM to monitor Coolant Level, a Failure to install this jumper in this application will cause a fault to occ loose jumper is included in CIB. ur. B 13. Start Circuit current limit is 2A. 14: Terminals 101-120, 121-140, 156, 157 are double 15: Terminals 102 through 106 are jumpered 16: On QSK 19, only Low Oil Pressure Shutdown Active is available 17: Move resistor to the last RP in use. 18: For Aux. engines only THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CONFIDENTIAL AND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC. A ITEM NAME Cummins Inc. A DIAGRAM,WIRING IDENTIFIER DIAGRAM DRAWING DIMENSIONING AND TOLERANCING PER ASME Y14.5M-1994 REF. ITEM NO.: 8 7 6 5 CAUTION: THIS DRAWING IS INCOMPLETE AND NOT INTENDED FOR COMMUNICATION OR USE Cummins Data Classification: Cummins Confidential Disclosure of this data must comply with Cummins Inc. policy CORP 00-24-00-00, Classification and Protection of Data. 4 3 ENGR. STD.: . AS A RELEASED DRAWING. USE IN-PROCESS STAMPING FUNCTION IN PLM TO COMMUNICATE Drafter: Jared P Hansen Date: 10MAR2016 Checker: Mary E Dixon Date: 10MAR2016 Approver: Der Lee Date: 08MAR2016 SIZE CODE IDENT NO. D . SCALE 2 IN-PROCESS DRAWINGS. NONE ITEM NUMBER 4989146 SHEET REVISION: 05 16 1 OF 16 RELEASE: 151490-096 Revision: 5 State: Released Change: 151490-096 Document Generated: 10Mar2016 18:39 UTC 4. Double terminals