Risk Assessment Procedure BASELINE RIS ASSESSMENT The Baseline Risk Assessment is drafted on behalf of the Client, for the Project. Project phases have considered all possible activities during each phase and rated as if there are no mitigating control measures in place, to enable the Contractor to draft their own Issue Based Risk Assessments accordingly and ensure adequate and effective control measures for all identified risks, considering the baseline risk rating. This is to ensure that each identified risk is prioritised according to the baseline risk rating. The Contractor is to ensure that any additional issue-based risk assessments, required from activities covered in the baseline global risk assessment line items in each step or phase, are addressed and effectively mitigated through rigorous control measures, considering the hierarchy of controls, and implementation of effective safe work procedures. All risk assessments and safe work procedures are to be communicated to the workforce and proof of such communication attached to each risk assessment. The Contractor is to ensure that PPE is not an initial control measure, but a last resort to mitigate residual risk after all other possible control measures have been implemented. This baseline risk assessment will be revisited midway during the course of the project and the risk ratings amended according to the actual statistics for the site, after which the Contractor shall review their issue-based risk assessments where required and as identified by the mitigated baseline risk assessment. PROJECT DETAIL CAPTURE FORM Capturing details Date: Time: SHE Representative: Client and Project Details Client (Company Name): Client Representative: Contact Number: Project Name: Project Location: Email contact address: Project number allocated: Project Details Contract or PC managed: Principal contractor/s: New Buildings Construction: Number of sub-contractors: Duration of Project: Agent if appointed: Maximum contractors expected: Brief description of scope of work: Project related Information Size of project (Floor space m2): Hot/Cold site: Hot Number of storeys/Multi level: Multi-level Buildings Greenfield's Development: No Brownfield's Development: Yes Any specific hazards foreseen: Scope of Safety Service Requirements Health and Safety specification: Site safety file required: Meetings to be attended: Design Meetings: Project Meetings: Safety Meetings: Close-Out Meeting: Training needs: Service level required: Duration of Inspections: Overtime required: Level of practitioner required: Any additional service-related information to be noted: Monthly Health and Safety Audit and Document Verification of Principal Contractor. PHASES 1 2 STATUTORY AND ADMINISTRATION Health & Safety Specification 1 2. SITE PREP/ENABLING WORKS Lay down area inadequate (size/location) Fencing of establishment 1 3. BULK EARTHWORKS AND DEMOLITION Existence of underground services 4. CIVIL WORKS 1 2 Overhead power lines 2 Site establishment (loading /offloading) Surveying Provision of temporary electrical power Provision of water 3 Exposing and securing identified utilities if required No perimeter protection 3 Mechanical excavation 4 Hand excavation Sanitation facilities (temporary / portable) Offloading of containers and offices 5 5 Stockpiling of excavated material 6 Perimeter protection Excavations for temporary cabling Excavations for sewer and water tie-in. Surveying activities 7 8 Rodents / snakes / bees and other vermin Hazardous materials – asbestos etc. Blasting required Clearing of existing structures 7 8 9 Salvaging operations 9 10 10 11 Fixing of reinforcing Erection and stripping of temporary works Use of mobile cranes and lifting tackle Concrete pouring - mechanical pump Erection and use of scaffolding 12 Brickwork 13 2 6 Kick off meeting with professional team Involvement in design meetings Evaluation of principal contractors Kick off meeting with appointed contractors Project Contractor managed 7 8 Representing client/owner Project schedule availability 7 8 9 9 11 Safety representation by contractor Exposed geographic location of site Core labour 11 Access and egress to lay down establishment Theft 12 Local labour 12 Rigging and lifting practices 12 13 Existing client 13 Minor concrete work for slabs 13 Groundwater table destabilizes soil conditions Transporting and stock piling of material Unsecured work faces where soil has been excavated Excavating and de-watering 14 14 Erection of temporary shelters 14 Dust 14 15 Time available for induction and training Professional team inductions Installation of plumbing and other utilities Installation of sewer lines 15 15 Flooding 15 Installation of storm water lines 16 ~ 16 Inadequate supervision during establishment Storm water preparation 16 16 Backfilling and compaction 17 ~ 17 De watering requirements 17 17 Internal finishes 18 19 20 ~ ~ ~ 18 19 20 18 19 20 18 19 20 Working at height Flooding of excavations Plant and equipment 21 22 23 21 22 23 21 22 23 Power supply - generated/temp Use of portable electrical tools Use of hand tools 8. STRUCTURAL STEEL 1 2 1 2 Compacting surface beds Layer works / creating platforms Surveying 7. MECHANICAL AND PIPING WORKS Transporting material to site Loading/offloading/storing material 1 2 3 4 Chemicals – use/storage Welding and cutting (hot work) 3 4 Chemicals – use/storage De-crating mechanical equipment 3 4 Surveying Acceptance of anchor points/cast in items Transporting material to site Loading/offloading/storing material 5 Establishment of mobile cranes 5 Fabrication of spool pieces 5 Chemicals – use/storage 6 7 8 ~ ~ ~ 5. CLADDING, ROOFING, SHEETING Transporting material to site Loading/offloading/storing material Chemicals – use/storage Rolling and cutting of sheeting (IBR.etc.) Stacking and storage of sheeting Handling of sheeting Establishment of mobile cranes Use of truck mounted cranes Soil stabilization Maintenance of fencing Maintenance of temporary electrical power Maintenance of temporary shelters ~ ~ 6. ELECTRICAL / INSTRUMENTATION Transporting material to site Loading/offloading/storing material Collapsing of structures and buildings Use of heavy duty construction equipment Interaction between plant/people Securing excavated rock faces Backfilling 6 7 8 6 7 8 Welding and cutting (hot work) Establishment of mobile cranes Use of truck mounted cranes 6 7 8 Assembling material – gantry’s etc Establishing tower cranes Use of mobile cranes 9 Use of fork lifts 9 9 Use of fork lifts 9 Lifting equipment 10 10 10 10 Preparation of bases 11 Hand tools 11 11 12 12 13 Hand tools 13 Erection and use of access scaffolding Use of man cages and other man lifters Portable electric equipment 14 Hand tools 14 14 Hand tools Installation of sag rods Installation of wire tie downs on roof structure 15 16 Placement of equipment on prepared bases Installation of pipe supports. On site fabrication requirements 14 15 16 Provision of temporary construction power Installation of cable trays and supports Installation of transformers and drives Installation of MCC panels Excavations and installation of sleeves Erection and use of access scaffolding Use of man cages and other man lifters Portable electric equipment 13 Erection and use of access scaffolding Use of man cages and other man lifters Preparation of access and roof work area Portable electric equipment Use of truck mounted cranes Use of fork lifts Erection and use of access scaffolding Use of man cages and other man lifters Portable electric equipment 15 16 Hot work Bolting and splicing 3 4 5 10 1 2 3 4 5 11 12 3 4 5 6 10 13 4 6 11 21 22 23 15 16 12 17 Raising insulation material to roof sections Fastening insulation to prepared roof area Hoisting sheeting to roof area and fixing Installation of side sheeting (Method) Installation of louvers / vents and flashing Geographic location – wind exposure Management of waste and other off cuts ~ ~ 9. COMMISSIONING 17 Mounting of field control boxes 17 Assembly of components 17 Lifting and erecting structural steel 18 Pulling cable 18 Rigging and installation 18 Working at height 19 Termination of wiring: Field / MCC 19 Alignment of equipment 19 Painting – touch up 20 Bumping of motors 20 Radiography 20 Belt pulling and splicing 21 Checking functionality of DCS 21 21 22 Lockouts 22 Ceramic and rubber lining requirements Painting – touch up 22 Use of impact wrenches / magbase drills Gas cutting 23 Use of ladders 23 Grouting of bases 23 Stacking and storage of material 24 25 24 25 ~ ~ 11. CONTRACTORS 24 25 Bumping of motors by electrical contractor No clear battery limits set Partial energizing of systems for checks Cold commissioning by contractor System verification checks: MCC/DCS Mechanical correction of deficiencies Erection and use of access scaffolding Lockout / isolation 1 ~ ~ 10. SOFT FIT OUT / REFURBISHMENT Perimeter protection 1 1 2 3 2 3 Final Inspections Site Demobilisation 4 Restricted working times Environmental considerations (Noise) Limited or restricted access Registered for Workmen's Compensation SARS clearance Public Liability Insurance Rigging practices Manual handling requirements 12. HANDOVER AND PROJECT CLOSE OUT Snagging 4 Legal appointments 4 Remove existing fence 5 Availability of storage areas 5 Sub-contractors appointed 5 Pack up and remove site offices 6 Extent of isolation lockout required 6 Portable electrical equipment 7 Competent appointees (legal appointments) Other required appointments 6 7 8 Hand tools 8 8 9 Use of scaffolding 9 10 11 Use of ladders External building work 10 11 Method statements Risk Assessments 10 11 12 Scaffolding 12 Safe work procedures 12 13 14 15 16 17 18 Contractors exposed to live plant Energized areas not identified. No permit to work system in place No handover / take over system ~ ~ ~ ~ ~ ~ Trained appointees (other appointments) Safety Management Plan Pack up and remove tools and equipment Terminate temporary water connections Terminate temporary electricity onncections Remove surplus building material and waste Conduct final performance audit Cancel H&S legal appointments 13 14 15 16 17 18 Suspended platforms Painting Drywall requirements Electrical contractors Plumbing contractors Other contractors 13 14 15 16 17 18 13 14 15 16 17 18 19 ~ 19 ~ 19 Fall protection plan Employee induction DSTI Toolbox talks Registers & checklists Personal Protective Equipment issued Use of PPE enforced H&S operations and maintenance report Consolidated H&S close-out report Handover Certificates Operations Manuals Close-out meeting ~ ~ 19 ~ 18 19 20 21 22 23 24 25 1 2 3 4 5 6 7 8 9 10 11 12 2 3 7 9