TUV Water Audit Report XXXXX One-Chennai, India Feb-2023 Water Audit Report XXXXX One Building – Chennai, India www.irepartners.com IREP ENERGY & ASSET MANAGEMENT SERVICES 1 Water Audit Report XXXXX One-Chennai, India Feb-2023 RESTRICTED - COMMERCIAL Water Audit Report For XXXXX One, Chennai, India – Feb 2023 Prepared for Prepared by Mr. XXXXX Hari Vignesh S Certified Energy Auditor Sr Engineer – Energy & Technical XXXXXXXXXX Certified Energy Auditor For XXXXX One, Chennai, India International Real Estate Partners +91-98411-86158 hari.vignesh@irepartners.com Survey Reference IREP/2022/India/TUV-XXXXX/02 Country India Date 06-02-2023 & 08-02-2023 Report Status Draft report Prepared by Checked by Approved by Hari Vignesh S Suresh Kumar DK John Weber IREP ENERGY & ASSET MANAGEMENT SERVICES 2 Water Audit Report XXXXX One-Chennai, India Feb-2023 Contents 1. Executive Summary ..................................................................................................................... 4 2. Site brief ........................................................................................................................................ 5 3. Scope of Work.............................................................................................................................. 5 4. List of Water Conservation Measures ...................................................................................... 6 5. Monthly Water Consumption & Cost Trend for the year Jan22-Dec22 ............................ 7 6. Water Network Diagram at XXXXX One ................................................................................. 9 7. Water Management system at XXXXX One ......................................................................... 10 8. Water Treatment plant at XXXXX One .................................................................................. 10 9. Water Treatment plant at XXXXX One Observations & Recommendations .................. 11 10. RO plant at XXXXX One ....................................................................................................... 11 11. RO plant at XXXXX One Observations & Recommendations ....................................... 11 12. STP plant at XXXXX One ...................................................................................................... 12 13. STP plant at XXXXX One Observations & Recommendations ...................................... 14 14. Water Balance Diagram at XXXXX One ............................................................................ 15 15. Site Level Water Conservation Measures (WCMs) Opportunities: - ............................ 17 16. Standards ................................................................................................................................ 29 17. Annexure ................................................................................................................................. 30 18. Proposed flow meter areas .................................................................................................. 31 19. Standard Operating Procedure .......................................................................................... 32 20. Awareness and Training on Water Savings ...................................................................... 34 IREP ENERGY & ASSET MANAGEMENT SERVICES 3 Water Audit Report XXXXX One-Chennai, India Feb-2023 1. Executive Summary XXXXX One commercial office complex building located in Ambattur, Chennai, India is important for Chennai office hub. The buildup area of the building is 1.9 Million sq ft Baseline information and water conservation opportunities summary, ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ 2022 Annual Raw Flush water consumption 2022 Annual Raw water consumption 2022 Annual Flush water consumption 2022 Annual water cost Unit Raw water cost Annual operating days considered. Annual Water cooled chiller operating hours Annual Water saving potential Annual Water Cost saving potential % Water reduction % Water cost reduction Overall investment required Overall Return on Investment = = = = = = = = = = = = = 1,41,647 kL 52,404 kL 89,243 kL 45,38,186 Rs. 86.8 Rs./kL 300 days. 3544 hours. 21,038 kL 18,21,920 Rs. 40.1% 40.1% 58,94,500 Rs. 3.2 years Highlights of the Water Audit Report: ✓ Five individual Water Conservation Measures (WCMs) presented here have a total annual cost savings potential is Rs. 18,21,920 with an investment of Rs. 73,94,500 i.e., with an attractive payback of 4.1 Years. This will result in annual water savings of 21,038 kL at XXXXX One Chennai. ✓ Taken together, once implemented, the actions should lead to a reduction of 40.1% in the overall Domestic Water consumption and 40.1% reduction in cost which translates into direct profit improvement. ✓ There are 2 individual Water Conservation Measures (WCMs) presented here have a total annual water cost savings potential of Rs. 1,19,934 with no investment i.e., Immediate payback. Water Performance Index (WPI) : Liter/Person/Day Below is the baseline water consumption, present Water Performance Index, and post WCM project implementation optimized Water Use Intensity, WPI is optimized from current 66.4 Liter/Person/day to 56.5 Liter/Person/day which implies significant water performance improvement is possible. Metrics Annual Raw + Flush Water Consumption (Year Jan 2022-Dec 22) Expected Annual Raw Water savings Average Annual foot fall count Unit Total Built up area Value kL 1,41,647 kL Nos 21,038 21,34,675 Million Sq ft 1.9 Present Water Use Intensity (WUI) Liter/Person/day 66.4 Optimized Water Use Intensity (WUI) Liter/Person/day 56.5 WPI 66.4 WPI = 65.7 WPI 56.5 WPI = 64.6 26.37 Good Housekeeping HVAC, Water, STP IREP ENERGY & ASSET MANAGEMENT SERVICES Ceramic Filtration 4 Water Audit Report XXXXX One-Chennai, India Feb-2023 2. Site brief This report presents the results of Water audit at XXXXX One, Chennai. The agreed objectives of the assessment were: ✓ ✓ To identify and prioritize actions that can be taken by the organization to improve water management effectiveness. To identify and prioritize actions that can be taken by the organization at site level to reduce water costs and move towards zero liquid discharge (ZLD). Whilst XXXXX one have made initiated many water conservation initiative in progress and in incorporating water efficiency at design stage, XXXXX One has requested specific support to: ✓ ✓ Identify additional water saving opportunities that can reduce their water bill / ZLD. Identify standard water saving opportunities that can be implemented. XXXXX one had agreed to accelerate the water management program with an overall effective water management planning. To start with, During onsite water assessment on 6th to 8th Feb 2022, we thank you for the support while sharing the necessary information through-out the detailed water audit process. We are pleased to outline the audit findings. 3. Scope of Work ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Development of Water Circuit Flow Diagram (using PPT) for the entire complex showing locations of reservoir tanks and pumps etc. Collection compilation of basic data of pumps rated details, operating hours of pumps, reservoirs/tanks capacities etc. Measurements of Flow Pressure and Power at major operating pumps Performance Assessment of Pumps in terms of actual v/s rated efficiency Identification of inefficient pumps Preparation of Water Balance Diagram (using PPT) Study of existing Water Distribution system Estimation of associated losses Evolving recommendations on water conservation cost reductions Suggestions for reduction, reuse, recycling, regeneration recharging options for water conservation with cost benefit analysis and the required investment. Provide details on Rainwater Harvesting (Potential for the given site and suggest possible RWH schemes) IREP ENERGY & ASSET MANAGEMENT SERVICES 5 TUV Water Audit Report XXXXX One-Chennai, India Feb-2023 4. List of Water Conservation Measures List of Water Conservation Measures (WCM) Identified at XXXXX ONE- Chennai Estimated Annual Estimated Water savings Investment WCM Description no. Water, Rs. Rs. m3 A. No investment proposals (Immediate Payback) WCM 1: Arrest the water leaks at identified location to save water and 1 367 31,800 NIL energy cost 2 WCM 2: Reduce the makeup water consumption by maintaining the COC from 2.6 to 3.5 in CT-3 Return On Investment Immediate Good housekeeping Good housekeeping 1,018 88,134 NIL Immediate 1,385 1,19,934 NIL Immediate 1,740 1,50,664 2,00,000 1.3 720 62,352 1,94,500 3.1 2,460 2,13,016 3,94,500 1.9 17,194 14,88,971 55,00,000 3.7 SUB TOTAL - C 17,194 14,88,971 55,00,000 3.7 OVERALL TOTAL (A + B + C) 21,038 18,21,920 58,94,500 3.2 SUB TOTAL - A Category Years B. Low/Medium investment proposals (Payback between 1-2.5 years) 3 WCM 3: Segregate low TDS AHU condensate water from STP line to use for Cooling tower makeup line to reduce domestic water consumption and cost 4 WCM 4: Convert Common area Gents and Ladies Restroom Manual Handwash Taps and Urinals to Sensor based system to reduce water consumption SUB TOTAL - B C. Medium/high investment proposals (Payback >2.5 years) 5 WCM 5: Recover Cooling tower blowdown, RO reject, UF 1&2 backwash, STP & WTP backwash and treat using new UF & RO system for Cooling tower makeup water IREP ENERGY & ASSET MANAGEMENT SERVICES 6 Water Audit Report XXXXX One-Chennai, India Feb-2023 Limitations of the report ✓ ✓ ✓ Report is prepared based on the site operation for the year Jan 2022-Dec 22. Annual water cost considered 86.6 Rs./kL Annual Chiller operation hours 3544 hr/annum 5. Monthly Water Consumption & Cost Trend for the year Jan22-Dec22 Table 1 Monthly Water consumption & cost trends for the Year Jan22-Dec22. Month Raw Water purchased kL Raw Water Cost Rs. Flush water consumption kL Occupancy Nos Water Cost, Rs./KL Jan-22 2,376 2,05,762 5,653 68,801 86.6 Feb-22 2,880 2,49,408 4,142 64,627 86.6 Mar-22 3,684 3,19,034 7,336 1,39,839 86.6 Apr-22 4,140 3,58,524 7,245 1,63,117 86.6 May-22 4,440 3,84,504 8,287 1,87,623 86.6 Jun-22 4,584 3,96,974 7,778 2,04,904 86.6 Jul-22 5,652 4,89,463 8,066 1,98,199 86.6 Aug-22 4,872 4,21,915 8,624 2,11,462 86.6 Sep-22 5,136 4,44,778 7,883 2,22,850 86.6 Oct-22 4,572 3,95,935 7,766 2,12,044 86.6 Nov-22 4,776 4,13,602 8,007 2,33,715 86.6 Dec-22 5,292 4,58,287 8,457 2,27,494 86.6 52,404 45,38,186 89,243 21,34,675 86.6 TOTAL IREP ENERGY & ASSET MANAGEMENT SERVICES 7 Water Audit Report XXXXX One-Chennai, India Feb-2023 52,404, 37% Raw water Flush water Raw water & Flush in kL 89,243, 63% 10,000 8,000 6,000 4,000 2,000 0 600,000 500,000 400,000 300,000 200,000 100,000 0 Raw water Flush Raw water cost Raw water cost in Rs. Water consumption Vs Cost, Occupancy Water Share Occupancy *Note: 1.The Average Specific Water Consumption is arrived by the formula [Liters/Person] = (Raw water + Flush water) [Liter] Occupancy [Person] IREP ENERGY & ASSET MANAGEMENT SERVICES 8 TUV Water Audit Report XXXXX One-Chennai, India Feb-2023 6. Water Network Diagram at XXXXX One Recycled STP treated water Usage Raw water Usage Tanker water purchased Cooling Tower makeup RO Inlet Mobile rest room RBS Low rise Domestic RBS High rise Domestic Food court Total Flush water consumption RBS High rise Flush RBS Low rise Flush kL kL kL kL kL kL kL kL kL kL Jan-22 2,376 927 88 14 1,531 590 75 5,653 275 0* Feb-22 2,880 1,133 126 22 1,150 417 75 4,142 162 0* Mar-22 3,684 1,699 152 35 2,203 530 81 7,336 793 0* Apr-22 4,140 1,625 144 26 2,351 618 101 7,245 456 0* May-22 4,440 1,605 170 20 727 536 81 8,287 532 0* Jun-22 4,584 1,817 191 31 746 315 111 7,778 313 0* Jul-22 5,652 1,663 229 36 169 383 155 8,066 590 0* Aug-22 4,872 1,290 346 46 733 286 170 8,624 610 0* Sep-22 5,136 1,461 305 44 2,706 233 251 7,883 466 0* Oct-22 4,572 1,175 128 31 616 208 178 7,766 385 0* Nov-22 4,776 1,238 209 56 0* 346 211 8,007 462 0* Dec-22 5,292 1,281 242 32 0* 292 260 8,457 647 0* TOTAL 52,404 16,914 2,330 393 12,932 4,754 1,748 89,243 5,692 0 Month Note: 0* indicates the meter has become faulty for the particular duration based on XXXXX One Historic data IREP ENERGY & ASSET MANAGEMENT SERVICES 9 Water Audit Report XXXXX One-Chennai, India Feb-2023 7. Water Management system at XXXXX One The major water consumers contributing to the facility consumptions are Domestic, Flush, Cooling tower makeup, Ro plant, Cleaning, Gardening, WTP, UF 1& 2 Backwash. The Water is being purchased from tanker water supplied by two vendors locally, the Raw water purchased is stored in storage tank at Basement Floor. Automatic Hydro Pneumatic water transfer pumps used to transfer the water from basement tank to all end users through automatic pressure based hydro pneumatic pumping. Building used water to be treated with the help of 510 KLD Sewage Treatment Plant (STP) and STP treated water is pumped for flushing and for landscaping. In the year Jan’22 – Dec’22, XXXXX Domestic water consumption is 52,404 kL and cost spent on 45,38,186 Rs. per annum and at an average water charge per m3 is 86.6 Rs/kL. Table 2 Monthly Water consumption source wise & cost trends for the Year Jan22-Dec22. Source 1 Source 2 Source 3 Borewell water Municipal water Tanker water Jaya Murugan No of 12 kL No of 24 kL tankers tankers Nos Nos K.K. Water No of 12 kL No of 24 kL tankers tankers Nos Nos Raw Water purchased in kL Raw Water Cost, Water Cost, Recycled water Rs. Rs./KL kL kL Flush water consumption kL 99 0 99 0 2,376 2,05,762 86.6 0 0 5,653 120 0 120 0 2,880 2,49,408 86.6 0 0 4,142 153 0 154 0 3,684 3,19,034 86.6 0 0 7,336 158 0 181 3 4,140 3,58,524 86.6 0 0 7,245 168 0 202 0 4,440 3,84,504 86.6 0 0 8,287 174 0 208 0 4,584 3,96,974 86.6 0 0 7,778 220 0 251 0 5,652 4,89,463 86.6 0 0 8,066 184 0 222 0 4,872 4,21,915 86.6 0 0 8,624 198 0 230 0 5,136 4,44,778 86.6 0 0 7,883 192 0 189 0 4,572 3,95,935 86.6 0 0 7,766 171 0 227 0 4,776 4,13,602 86.6 0 0 8,007 216 0 225 0 5,292 4,58,287 86.6 0 0 8,457 2,053 0 2,308 3 52,404 45,38,186 86.6 0 0 89,243 8. Water Treatment plant at XXXXX One ✓ ✓ ✓ ✓ ✓ ✓ ✓ XXXXX One have installed one water treatment plant consisting of Pressurized Sand Filter (PSF) and Activated Carbon Filter (ACF) and water is sent to final treated water tank. Note: There is no softener installed Automatic Hydro Pneumatic water transfer pumps used to transfer the water from basement treated water tank and flush tank for Domestic and Flushing purpose to all end users through automatic pressure based hydro pneumatic pumping. For Domestic water pumping the Hydro-pneumatic pumps are set at 5 bar for low rise level which is from B2 level to 6th floor in all three towers A,B& C For Domestic water pumping the Hydro-pneumatic pumps are set at 7 bar for low rise level which is from 7th floor to Terrace in all three towers A,B& C For Flush water pumping the Hydro-pneumatic pumps are set at 5 bar for low rise level which is from B2 level to 6th floor in all three towers A,B& C For Flush water pumping the Hydro-pneumatic pumps are set at 7 bar for low rise level which is from 7th floor to Terrace in all three towers A,B& C IREP ENERGY & ASSET MANAGEMENT SERVICES 10 Water Audit Report XXXXX One-Chennai, India Feb-2023 The Efficiency of Domestic High and Low rise, Flush High rise and Low rise pumps were done and refer below table for efficiency Location Low Rise Flush-8 Low Rise Domestic-4 High Rise Domestic-1 High Rise Flush-6 Set Pressure Date Trail time 5 bar 5 bar 7 bar 7 bar 07-02-2023 07-02-2023 08-02-2023 08-02-2023 30 minutes 29 minutes 19 minutes 12 minutes Energy consumed kWh 1.63 0.56 2.24 0.27 Water Utilized kL 7.0 3.0 5.0 1.0 SEC of HNP 0.23 0.19 0.45 0.27 9. Water Treatment plant at XXXXX One Observations & Recommendations S.no 1 2 Observation Hardness of Raw water is 383 ppm which is on higher side, and there is no softener plant installed at XXXXX one Identified Pumps were operating at <72% Recommendation Photo It is recommended to install Softener to reduce the hardness of raw water Ref test report in Annexure Replace the pumps with energy efficient pump for energy savings General observation Measured Values Description Voltage Current Power Power factor Motor Efficiency Frequency Measured flow Suction Pressure Discharge Pressure Total Head Operating Pump Efficiency Unit WTP Filter feed pump Volt Ampere kW PF 421 13.7 9.1 0.90 83.2 50 46.3 0.30 4.60 43.0 72 ηmotor% Hz m3/hr kg/cm2 kg/cm2 meter η% 10. RO plant at XXXXX One XXXXX One have installed one RO treatment plant of 4.5m3/hr for Drinking purpose. 11. RO plant at XXXXX One Observations & Recommendations S.no 1 2 Observation RO inlet water TDS is ~900 ppm, RO reject is 1450 ppm. RO product flow is 3.4 kL/hr and reject is 3 kL/hr average operating hour of RO plant is 1hr/day for 365 days Recommendation RO reject water is recoverable and be used for cooling tower after proper treatment Identified Pumps were operating at <39% Replace the pumps with energy efficient pump for energy savings IREP ENERGY & ASSET MANAGEMENT SERVICES Photo Process improvement General observation 11 Water Audit Report XXXXX One-Chennai, India Feb-2023 Measured Values Description Voltage Current Power Power factor Motor Efficiency Frequency Measured flow Suction Pressure Discharge Pressure Total Head Operating Pump Efficiency Unit RO high Pressure pump RO Filter feed pump Volt Ampere kW PF Hz 394 6.3 3.8 0.86 88.0 50 389 4.0 2.3 0.86 83.2 50 m3/hr 8.0 8.0 kg/cm2 kg/cm2 meter η% 1.00 7.00 60.0 39 0.10 2.50 24.0 27 ηmotor% 12. STP plant at XXXXX One XXXXX one have installed one Sewage Treatment Plant (STP) of 510 kLD Moving Bed Bio-Film Reactor (MBBR) which is recently retrofitted from existing SBR system. After Aeration and settling tank the pre treated water is filtered through PSF and ACF and sent to treated water tank STP have also installed with two Ultra Filtration system with capacity of UF1 (310 kLD) & UF2 (510 kLD) for final treatment of STP treatment water, where treated water is pumped and Ultra filtered and stored in flush tank and this water is used for Flushing and Gardening purpose. IREP ENERGY & ASSET MANAGEMENT SERVICES 12 Water Audit Report XXXXX One-Chennai, India Feb-2023 IREP ENERGY & ASSET MANAGEMENT SERVICES 13 Water Audit Report XXXXX One-Chennai, India Feb-2023 13. STP plant at XXXXX One Observations & Recommendations S.no 1 2 Observation Soil well chamber design capacity (86 kL) is not adequate for present STP inflow, not able to maintain the retention time there by quality of treated STP water is reduced and foul smell is observed. UF outlet water and inlet water clarity remains the same, possibility for membrane puncture is like to be there. Need to check the membrane condition and revamp the system thereby improve the water quality. Note: As per UF1 membrane design spec: effective membrane area 64m2 per membrane, as a thumb rule 64x35 L/m2/hr = 2.5 m3/hr/membrane. total 6 membrane = 13. 44 m3/hr is the maximum possible but actual measured flow 14.5 to 17 m3/hr which is sign of membrane puncture. It was observed membrane failure recently and the present one was replace 6 months ago, but still UF is not performing well Recommendation Photo Additional collection tank shall be arranged at Basement General observation Segregate the UF backwash water separately from the exiting line which is to the Pre filtration tank. Which is increasing the TDS concentration of STP system UF backflush water is being sent to prefiltration tank-Not a good engineering practice Segregate the UF backwash water separately from the exiting line which is to the Pre filtration tank. Which is increasing the TDS concentration of STP system Process improvement 4 No chemical cleaning at UF filter is done Use generic low cost and safe handling acid like citric acid to clean the filter membrane Process improvement 5 Identified Pumps were operating at <45% Replace the pumps with energy efficient pump for energy savings General observation 3 IREP ENERGY & ASSET MANAGEMENT SERVICES 14 Water Audit Report XXXXX One-Chennai, India Feb-2023 14. Water Balance Diagram at XXXXX One Name - Water Source Water Source kL/yr Bore Well Tanker Source 1 Tanker Source 2 Other Source Municipal water Rain water Recycled STP water 0 24,636 27,768 0 0 0 Total 1,41,647 89,243 IREP ENERGY & ASSET MANAGEMENT SERVICES Area of Use Domestic Flushing Cooling Tower WTP Back Wash UF 1& 2 Back Wash Garden Ro Plant Food court Usage kL/yr Water Usage (%) 19,513 84,984 16,914 3,431 8,468 4,259 2,330 1,748 1,41,647 14% 60% 12% 2% 6% 3% 2% 1% 100% 15 Water Audit Report XXXXX One-Chennai, India Feb-2023 Sources of water % 2022 Bore Well 0% Tanker Source 1 17% Bore Well Tanker Source 1 Tanker Source 2 Other Source Tanker Source 2 Municipal water 20% Recycled STP water 63% Rain water Rain water 0% Other Source 0% Recycled STP water Municipal water 0% Section wise water consumption in kL, 2022 UF 1& 2 Back Wash 6% Garden 3% Ro Plant Food courtDomestic 14% 2% 1% Domestic WTP Back Wash 2% Flushing Cooling Tower WTP Back Wash UF 1& 2 Back Wash Cooling Tower 12% Garden Ro Plant Food court Flushing 60% IREP ENERGY & ASSET MANAGEMENT SERVICES 16 Water Audit Report XXXXX One-Chennai, India Feb-2023 15. Site Level Water Conservation Measures (WCMs) Opportunities: WCM-01 Arrest the water leaks at identified location to save water and energy cost Water Savings (kL/year) Cost Saving (Rs.) 367 31,800 Details • Rational • • • • • • • • Risk Not identified. Next step • • • Energy saving (kWh) 66 Investment (Rs.) Nil ROI (Years) Immediate Direct water leaks that are drained and let outside the building can be arrested to avoid the raw water consumption Identified are the locations of water leaks Domestic water line to UF-2 Pump priming line Jockey pump hydrant line Inlet line to Pr monitoring header WTP filter feed pump seal leak WTP pump beside Pr gauge ball valve passing WTP discharge line (inlet line to filter) It is proposed to arrest all the identified leaks to reduce the raw water consumption and reduce the water cost. Explained to operation team. Implement the proposal by the vendor/OEM support verify the water savings. Monitor and control the energy consumption IREP ENERGY & ASSET MANAGEMENT SERVICES 17 Water Audit Report XXXXX One-Chennai, India Feb-2023 Backup Calculation: - WCM 1: Arrest the water leaks at identified location to save water and energy cost Description Unit Formula Domestic water line to UF-2 pump Sampling volume Sampling time Water quantity leak lost Water quantity leak lost Water quantity leak lost Annual operating days Annual Domestic water savings Total Annual Domestic water savings Domestic water cost Annual water cost savings Makeup water cost pumping SEC Proposed power savings in makeup water pumping system Annual operating hours Annual energy savings Electricity cost Recurring annual cost savings One-time cost of implementation Payback period ml sec A B 220 30 10 30 20 30 50 10 WTP pump beside Pr gauge ball valve passing 15 30 ml/sec C=A/B 7.33 0.33 0.67 5.00 0.50 0.33 l/hr D=C*60*60/ 1000 26.4 1.2 2.4 18 1.8 1.2 l/day E=D*24 634 29 58 432 43 29 days F 300 300 300 300 300 300 m3/year G=E*F 190 9 17 130 13 9 kL/year H=SUM(G1:G6) 367 Rs/kL I 86.6 Rs/year J=H*I 31,800 kW/m3/hr K 0.18 kW L=K*(H/8760) 0.0075 hours M 8,760 kWh Rs./kWh N=L*M O 66.1 9.08 Rs. P=N*O 600 Rs. Q 0 Years R=Q/P Immediate IREP ENERGY & ASSET MANAGEMENT SERVICES Jockey pump hydrant line leak Inlet line to Pr monitoring header WTP Filter feed pump seal leak 18 WTP pump discharge line (inlet line to filter) 10 30 Water Audit Report XXXXX One-Chennai, India Feb-2023 WCM-02 Reduce the makeup water consumption by maintaining the COC from 2.6 to 3.5 in CT-3 Water Savings (kL/year) Cost Saving (Rs.) 1,018 Details 88,134 • • • • • Energy saving (kWh) 0 Investment (Rs.) Nil ROI (Years) Immediate XXXXX one has four cooling tower for four water cooled chillers, with two of capacity 357.5 TR and two of capacity 306 TR commissioned on 2009 Chiller 3 & 4 of 306 TR are operational and Chiller 1& 2 are not operated Four cooling towers – CT 1 & 2 are BAC make cross flow cooling tower, which is not in operational. CT-3 & 4 of Paharpur make Induced counter flow is used for chiller 3 & 4 of 306 TR. During audit chillers 3 & 4 were in operation and CT 3 was in operation. CT performance study was done on CT3 Rational • • • Risk Not identified. Next step • • It is observed the sump TDS is 2,310 ppm and makeup water is 890 ppm COC of CT 3 is 2.6 It is proposed to operate the cooling tower blow down set point from existing 2000 ppm to 3100 ppm with COC 3.5, thereby reducing the makeup water consumption Discussion with facility manager and implement by vendor/OEM support. Monitor the parameters and energy consumption to be achieved. Cooling Tower 3 IREP ENERGY & ASSET MANAGEMENT SERVICES Cooling Tower 4 19 Water Audit Report XXXXX One-Chennai, India Feb-2023 Cooling tower 3 Makeup, Evaporation and Blow down losses Calculation. Description Unit Tag No. / ID Year of Installation CT Type CT Material Total no. of cells (Installed/Operating) Ambient Dry Bulb temperature nos o C CT 3 Actual Utility block terrace CT3 2008 ID Counter flow FRP 4 32.0 Location Ambient Web Bulb temperature o C 25.0 Hot water temperature o C 30.1 Cold water temperature o C 28.5 Range o C 1.55 C nos ppm ppm 3.5 4 2,310 890 2.6 644 161.0 1.527 0.957 2.484 9,98,200 31% CT 3 Actual 36.7 23.0 59.6 Approach Total no. of fans (Installed/Operating) Supply Water TDS Make UP water TDS COC Total Circulation rate of CT Circulation rate/cell Evaporation loss Blow down loss Make-up Heat Load of CT Effectiveness m3/hr m3/hr m3/hr m3/hr m3/hr kcal/hr % Evaporation loss Blow down loss Make-up m3/day m3/day m3/day IREP ENERGY & ASSET MANAGEMENT SERVICES o 20 Water Audit Report XXXXX One-Chennai, India Feb-2023 Backup Calculation: - WCM 2: Reduce the makeup water consumption by maintaining the COC from 2.6 to 3.5 in CT-3 Description Sump water TDS Makeup water TDS Measured COC Measured Condenser water circulation flow in CT3 Measured Condenser water inlet temperature in CT3 Measured Condenser water outlet temperature in CT3 Present Calculated Evaporation loss water quantity Present Calculated Blow down loss water quantity Proposed COC Proposed Calculated Blow down loss water quantity Reduction in Blowdown water quantity Annual operating hours Annual Domestic water savings Domestic water cost Annual water cost savings One-time cost of implementation Payback period IREP ENERGY & ASSET MANAGEMENT SERVICES Unit ppm ppm m3/hr °C °C m3/hr m3/hr m3/hr m3/hr hours m3/year Rs/kL Rs/year Rs. Years Formula A B C=A/B E F G E=0.00085*1.8*E*(F-G) F=E/(C-1) G H=E/(G-1) I=F-H J K M N O P=O/N CT 3 2,310 890 2.6 534 30.05 28.50 1.266 0.794 3.5 0.507 0.287 3,544 1,018 86.6 88,134 0 Immediate 21 Water Audit Report XXXXX One-Chennai, India Feb-2023 Segregate low TDS AHU condensate water from STP line to use for Cooling tower makeup line to reduce domestic water consumption and cost WCM-03 Water Savings (kL/year) 1,740 • Details • • • Rational • • Cost Saving (Rs.) Energy saving (kWh) Investment (Rs.) 1,50,664 0 2,00,000 ROI (Years) 1.33 XXXXX one has installed total of 105 no of AHUs of different capacities ranging from 32 to 110 TR totaling up to 5577 TR On an average 66 no of AHU with total of 63% of total TR loading is in operational Trails on one 40TR AHU was done to estimate the condensate water flow rate which is 250ml for 30sec equating to 30 liter/ hr It is proposed to utilize this low TDS and low hardness water for cooling tower makeup which can bring down the inlet tanker water consumption with some changes in the existing system. Currently XXXXX one is utilizing this condensate water which is connected to the Soil well chamber. It is proposed to Isolate this line from the STP system and use a dedicated system closed loop system, usable for cooling tower makeup Risk No risk identified. Next step Discussion with Facility Management team and implement by vendor/OEM support Monitor and control the parameter and water consumption throughout the year. Backup Calculation: - WCM 3: Segregate low TDS AHU condensate water from STP line to use for Cooling tower makeup line to reduce domestic water consumption and cost Description Sampling AHU/AC TR capacity Sampling volume Sampling time Water quantity recovery/reuse potential Water quantity recovery/reuse potential Water quantity recovery/reuse potential Specific water recovery/reuse potential Total no of AHU/AC installed Total installed AHU TR capacity Average operation percentage of AHU/AC unit Water recovery potential (Considered Diversity factor=0.186) Annual operating days Annual Domestic water savings Total Annual Domestic water savings Domestic water cost Annual water cost savings One-time cost of implementation Payback period IREP ENERGY & ASSET MANAGEMENT SERVICES Unit Formula TR ml sec ml/sec l/hr l/day l/day/TR nos TR % A B C D=B/C E=60*60/1000 F=E*11.8 G=F/A H I J AHU 3 condensate 40 250 30 8.33 30 354 9 105 5,577 63 kl/day K=(I*J%*G*0.186)/1000 5.8 0.02 days m3/year m3/year Rs/kL Rs/year Rs. Years L M=K*L N=SUM(M1:M2) O P=N*O Q R=Q/P 300 1,735 300 5 Split AC 1,740 86.6 1,50,664 2,00,000 1.33 22 2 100 303 0.33 1.2 14 7 6 12 100 Water Audit Report XXXXX One-Chennai, India Feb-2023 WCM-04 Convert Common area Gents and Ladies Restroom Manual Handwash Taps and Urinals to Sensor based system to reduce water consumption Water Savings (kL/year) 720 • Details • Rational • Cost Saving (Rs.) Energy saving (kWh) Investment (Rs.) 62,352 106 1,94,500 ROI (Years) 3.1 XXXXX One has common area wash room for Gents and Ladies with manual and sensor based taps. Study was conducted in manual taps to arrive the water flow rate in LPM It is proposed to change only the manual taps to sensor based taps to save on domestic water consumption Risk No risk identified. Nest step Discussion with FM team and implement by vendor/OEM support. Monitor and control the parameter and water consumption throughout the year. Manual Tap Manual Tap Manual Urinal flush Sensor taps at XXXXX One IREP ENERGY & ASSET MANAGEMENT SERVICES 23 Water Audit Report XXXXX One-Chennai, India Feb-2023 Backup Calculation: - WCM 4: Convert Common area Gents and Ladies Restroom Manual Handwash Taps and Urinals to Sensor based system to reduce water consumption Gents Ladies Gents Description Unit Formula Handwash Handwash Urinal Taps Taps Total number of Taps/Urinals in Manual system No A 14 9 5 Average operating hours of each tap per day hr/day/tap B 0.5 0.5 0.5 Present Measured water flow rate on manual LPM C 6.0 4.0 6.0 tap (on sampling basis) Proposed Water flow rate on sensor tap LPM D 2.5 2.5 2.5 Water saving per tap LPM E 3.5 1.5 3.5 Annual operating days days F 300 300 300 Annual Domestic water savings kL/year G=E*F 441 122 158 Total Annual Domestic water savings kL/year H=SUM(G1:G6) 720 Domestic water cost Rs/kL I 86.6 Annual water cost savings Rs/year J=H*I 62,352 Makeup water cost pumping SEC kW/m3/hr K 0.18 Proposed power savings in makeup water kW L=K*(H/8760) 0.0148 pumping system Annual operating hours hours M 7,200 Annual energy savings kWh N=L*M 106.5 Electricity cost Rs./kWh O 9.08 Recurring annual cost savings Rs. P=N*O 967 One-time cost of implementation Rs. Q 1,94,500 Payback period Years R=Q/P 3.1 WCM – 05 Recover Cooling tower blowdown, RO reject, UF 1&2 backwash, STP & WTP backwash and treat using new UF & RO system for Cooling tower makeup water Water Savings (kL/year) Cost Saving (Rs.) 17,194 14,88,971 Details • Rational • • • • • • • • • • • • Proposal Energy saving (kWh) • - Investment (Rs.) 55,00,000 ROI (Years) 3.7 XXXXX one has one WTP, Water cooled chiller plant & cooling tower, UF 1 & 2 in STP 510 kLD MBR system for which Domestic water is used for back wash. WTP backwash is drained out of the building – XXXXX one UF 1& 2 backwash is drained out of the building – XXXXX one Cooling tower blowdown water is drained out of the building– XXXXX one RO plant reject water is drained out of the building -– XXXXX one All the water that is let out of the building – XXXXX one is recoverable and can be reused after proper water treatment with new technology in place. Quantification of all the water was done during the water audit which are as follows Cooling tower blowdown at 0.957 m3/hr at TDS 2310 ppm at 9.7 hrs/day RO plant reject 3 m3/hr at TDS 1560 ppm at 1 hrs/day UF 1 & 2 backwash at (14.4+14.6)= 29 m3/hr at TDS 1600 ppm at 0.8 hrs/day STP backwash at 51.6 m3/hr at TDS 2100 ppm at 0.8 hrs/day WTP backwash at 9.4 m3/hr at TDS 890 ppm at 1 hr/day It is recommended to install Ceramic filters to treat above mentioned drain water and reduce the TDS to <100 ppm with 65% recovery rate and use it for cooling tower purpose Based on recommendation the water quality test for all the water mixed was done (RO reject, UF1 & 2 backwash, Cooling tower blow down, STP backwash, WTP backwash, STP UF outlet ) IREP ENERGY & ASSET MANAGEMENT SERVICES 24 Water Audit Report XXXXX One-Chennai, India Feb-2023 Refer to below table for water quality parameters • • It is proposed for installation of 120 kLD / 5 kLPH Pipe Flocculator, Settling tank, & Ceramic UF filter for mixed waste water • The treated water from STP cooling tower blowdown, R.O reject from drinking water R.O, Backwash water of filters from WTP,STP, UF1,UF2, from the collection tank is pumped to pipe flocculation system where coagulant & flocculant is dosed due to the turbulence inside the pipe flocculation system flocs formed will overflow into a intermediate settling tank where it has tube settler media to separate solids & liquids, the settled sludge is bleed out at regular intervals, the overflow from settling tank flows into ceramic membrane tank where it has very short retention time in which it will remove all parameters in the effluent and the outlet water will have turbidity less than <1 NTU • The treated water is then passed in R.O For Recovery to topped up in cooling tower Raw water parameter: Design • BOD Mg/l 100 • COD Mg/l 300 • TSS Mg/l 250 Treated Effluent our of Ceramic filter. Parameter Unit Results • BOD Mg/l < 30 mg/l • COD Mg/l <100 mg/l • TSS Mg/l <5ppm • 3 KL/Hr permeate Waste recovery R.O System For Cooling Tower • The reject which is from drinking water R.O, cooling tower blowdown,UF1&II , WTP&STP Backwash & Flush tank water is collected in horizontal HDPE/FRP tanks is passed through Ceramic UF & then passed to recovery R.O in which it has 65%-70% recovery with first of its kind fouling resistant membrane Feed Flow : 5 KL/Hr • Recovery 65%-70% = 3-3.5 KL/HR @ <100 TDS (inlet TDS upto 5000ppm) • Reject 35%-30% =2-1.5 KL/HR will be sent down to drain • Total feed quantity : 120 KL/D • Recovery : 70-80KLD Design Raw water quality Parameter pH Hardness TDS Silica Unit 7.5-8.5 Mg/l Mg/l Mg/l Design 900 3000-7000 <100 IREP ENERGY & ASSET MANAGEMENT SERVICES 25 Water Audit Report XXXXX One-Chennai, India Feb-2023 Treated parameters out of Reject Recovery R.O Parameter Unit Design pH 6.5-8.0 Hardness Mg/l <10 TDS Mg/l <100 Silica Mg/l <5 Risk Not Identified Next step Obtain the supplier quotations & Design review with engineering team Post commercial approval; implement the project and verify water savings Schematic of Ceramic UF Based STP Chemical Dosing Collection Tank P Pipe Floccul ator Primary tube settler P Ceramic UF Skid To end Use Sludge to drain WTP back wash 3,431 kL UF 1 & 2 back wash 8,468 kL RO Reject 1,081 kL CT blow down 3,388 kL Water recovery 28,752 kL Ceramic filter & RO with 65% recover y Water recovery 17,194 kL STP Backwash 12,384 kL IREP ENERGY & ASSET MANAGEMENT SERVICES 26 Water Audit Report XXXXX One-Chennai, India Feb-2023 IREP ENERGY & ASSET MANAGEMENT SERVICES 27 Water Audit Report XXXXX One-Chennai, India Feb-2023 Backup Calculation: - WCM 5: Recover Cooling tower blowdown, RO reject, UF 1&2 backwash, STP & WTP backwash and treat using new UF & RO system for Cooling tower makeup water Description Cooling tower blowdown Cooling tower blowdown operation time RO reject RO reject operation time UF1 & 2 backwash UF1 & 2 backwash operation time STP backwash STP backwash operation time WTP backwash WTP backwash operation time Cooling tower blowdown RO reject UF1 & 2 backwash STP backwash WTP backwash Total recovery water Recovery 65-70% Annual operating hours Annual Domestic water savings Domestic water cost Annual water cost savings One-time cost of implementation Payback period Unit m3/hr hr/day m3/hr hr/day m3/hr hr/day m3/hr hr/day m3/hr hr/day m3/day m3/day m3/day m3/day m3/day m3/day m3/day days m3/year Rs/kL Rs/year Rs. Years Formula A B C D E F G H I J K=A*B L=C*D M=E*F N=G*H O=I*J P=SUM(K:O) Q=P*65% R S=Q*R T U=S*T V W=V/U Value 0.957 11.8 3.0 1.0 29.0 0.8 51.6 0.8 9.4 1.0 11.3 3.0 23.2 41.3 9.4 88 57 300 17,194 86.6 14,88,971 55,00,000 3.7 Vendor details 1. IREP India Pvt Ltd 2nd Floor, No 703, Raj towers, ANNA SALAI, mount road, Thousand lights Chennai Tamil Nadu 600006 Sureshkumar.dk@irepartners.com IREP ENERGY & ASSET MANAGEMENT SERVICES 28 Water Audit Report XXXXX One-Chennai, India Feb-2023 16. Standards IREP ENERGY & ASSET MANAGEMENT SERVICES 29 Water Audit Report XXXXX One-Chennai, India Feb-2023 17. Annexure Summary of Areas Covered in Water Audit at XXXXX One Water Management and Reporting System Policy and Strategy YES Practised at site Water Management responsibility YES Practised at site Use of meters No Data collection and analysis YES Publicising Water Performance YES Reviewed by client No Presently not followed Use of the Standards for Managing Water Connected to BMS Reviewed by client Water Performance (Utility and Process) HVAC systems and plant YES Domestic consumption YES Flushing YES RO plant YES Included in the report Included in the report Included in the report Included in the report Water Treatment plant YES Sewage Treatment plant YES Gardening Included in the report YES Opportunities for Reduce YES Opportunities for Reuse YES Opportunities for Recovery YES Included in the report Included in the report Water Conservation IREP ENERGY & ASSET MANAGEMENT SERVICES Considered, and estimated the savings Considered, and estimated the savings Considered, and estimated the savings 30 Water Audit Report XXXXX One-Chennai, India Feb-2023 18. Proposed flow meter areas - Proposed flow meter in lines - Existing flow meter in lines IREP ENERGY & ASSET MANAGEMENT SERVICES 31 Water Audit Report XXXXX One-Chennai, India Feb-2023 19. Standard Operating Procedure It was observed during water audit, there was no standard operating procedure no operation of all the filters, Pressurized Sand Filter (PSF), Activated Carbon Filter (ACF) and Softener is displayed. Typical Valve numbering for Softener identical to PSF and ACF SOP for WTP and STP Pressure Sand Filter (PSF) 1. Backwash: Whenever the pressure crosses more than 0.8 kg/cm2 or once in a day. Close the normal service valve no V1 & V2, open valve no V3 & V4 for 15 minutes. Switch on raw water pump. 2. Rinse: close Valve no V3 & V4, switch on the filter feed pump, open valve no V1 & V5, for 10 minutes 3. Service: close valve no V5 & Open valve no V1 & V2 maintain the flow rate of 15 m3/hr. Note the maximum and minimum working pressure of sand filter is 3.5 kg/cm2 and 2.0 kg/cm2 respectively. Activated Carbon Filter (ACF) 1. Backwash: Whenever the pressure crosses more than 0.8 kg/cm2 or once in a day. Close the normal service valve no V1 & V2, open valve no V3 & V4 for 15 minutes. Switch on raw water pump. 2. Rinse: close Valve no V3 & V4, switch on the filter feed pump, open valve no V1 & V5, for 10 minutes 3. Service: close valve no V5 & Open valve no V1 & V2 maintain the flow rate of 15 m3/hr. IREP ENERGY & ASSET MANAGEMENT SERVICES 32 Water Audit Report XXXXX One-Chennai, India Feb-2023 Maintenance – Sand Filter/Carbon filter 1. Extended Back wash: Once a week, the duration of back wash may be increased to 45 minutes. This will help minimize the accumulation of the suspended matter on the filter bed. 2. Inside painting/ Rubber Lining: The inside painting/rubber lining should be checked at lease once a year and if metal is exposed at any place, corrective action of repainting/re-lining should be carried out 3. Filter media(sand): One a year open the top cover and observe the filter bed. If any mud balling or lump formation is noticed, air may be admitted into bed through a 25mm steel or GI pipe attached to a hose connected to an air blower or air compressor giving oil free air. Carefully insert steel pipe into the filter bed from top and admit air into the bed to churn the bed water level above the bed should be about 200 mm. The process of inserting the pipe admitting air cross section. After the entire bed has been churned, an extended backwash shall carry out to clean the bed. 4. Filter Media: Inspect the filter media once a year. Open the top cover and observe the carbon bed. Remove the fine dust by back wash and physically scraping of the top layer. A sample may be drawn from about 300mm from and for laboratory analysis. Check the bed depth and make up any shortfall with fresh carbon. If the media is giving unsatisfactory performance and the laboratory analysis confirms the same, replace the entire media. IREP ENERGY & ASSET MANAGEMENT SERVICES 33 Water Audit Report XXXXX One-Chennai, India Feb-2023 20. Awareness and Training on Water Savings The adoption of the above approach ultimately enables ‘Zero Discharge’. This simply implies reducing freshwater usage and increasing treated waste water use in the urban sectors. Below figure identified measures for improving water use efficiency in buildings IREP ENERGY & ASSET MANAGEMENT SERVICES 34 Water Audit Report XXXXX One-Chennai, India Feb-2023 Training and capacity building programs help in not only creating awareness amongst the employees on water conservation measures but also help in promoting the culture of water saving amonst them. Tools such as competitions, suggestion schemes, leaflets, posters, stickets and Department/group meetings are options to increase awareness on key aspects. IREP ENERGY & ASSET MANAGEMENT SERVICES 35 Water Audit Report XXXXX One-Chennai, India Feb-2023 IREP ENERGY & ASSET MANAGEMENT SERVICES 36 Water Audit Report XXXXX One-Chennai, India Feb-2023 IREP ENERGY & ASSET MANAGEMENT SERVICES 37 Water Audit Report XXXXX One-Chennai, India Feb-2023 Water conservation posters IREP ENERGY & ASSET MANAGEMENT SERVICES 38 Water Audit Report XXXXX One-Chennai, India Feb-2023 Water saving awareness poster IREP ENERGY & ASSET MANAGEMENT SERVICES 39 Water Audit Report XXXXX One-Chennai, India Feb-2023 International Real Estate Partners (India) Pvt Ltd Bangalore, India IREP ENERGY & ASSET MANAGEMENT SERVICES 40