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Licence agreement - NWM - paid V1 FOURTH EDITION Standard method of detailing structural concrete FOURTH EDITION Standard method of detailing structural concrete Production supported by: ii Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Task Group L Brankley O Brooker A Gardner M Gilliver C Goodchild E Halliwell D Keogh S Mahmood S Nadarajah R Vollum R Whittle BSc MSc MBA MCQI CQP (CARES – UK Certification Authority for Reinforcing Steels) BEng CEng MICE MIStructE MCS (Modulus) Chair CEng MIStructE (Arup) BEng MEng (CCL) BSc CEng MIStructE MCIOB (MPA The Concrete Centre) MA(Cantab) MEng CEng MICE (MPA The Concrete Centre) (Laing O’Rourke) BSc CEng MIStructE (Consultant) CEng, MIStructE (Praeter Engineering) MSc PhD (Imperial College London) MA(Cantab) CEng MICE (Arup Research and Development) Publishing L Baldwin BA(Hons) DipPub (The Institution of Structural Engineers) Acknowledgements Permission to reproduce extracts from British Standards is granted by BSI. British Standards can be obtained in PDF or hard copy formats from the BSI online shop: www.bsigroup.com/Shop Permission to reproduce the following has been obtained, courtesy of these individuals/organisations: Figures 2.1, 6.2, 6.8 and 6.16: MPA The Concrete Centre Figure 2.2: Laing O’Rourke Figures 2.3–2.6, 5.3–5.12, 6.1, 6.3–6.7, 6.9–6.11, 6.14, 6.17–6.23, 6.27–6.32, 6.36–6.39, 6.42, 7.17–7.21, 8.1, D1–3: Arup Figures 4.5 and 4.6: The Concrete Society Figures 4.7, 4.8 and 7.9 (left): BSI Figures 5.1 and 5.2: CARES (UK Certification Authority for Reinforcing Steels) Figures 6.12, 6.13, 6.15, 6.24–6.26, 6.33–6.35: Arup/CADS Figures 6.40, 6.41, 6.43 and 6.44: CADS Figures 7.1–7.6, 7.8, 7.9 (right), 7.10, 7.13–7.16: CCL (GB) Ltd Figures 7.7a and 7.12b: Praeter Engineering Tables 5.2, 5.4, 5.6–5.10, 7.1, A5, A7, A8, B1, C1–C3, J1: BSI Tables 6.1–6.6: Modulus Table E1: MPA The Concrete Centre The Institution would also like to acknowledge its appreciation of CADS for their support in the production of all the Model Details. Published by The Institution of Structural Engineers International HQ, 47–58 Bastwick Street, London EC1V 3PS, United Kingdom T: +44(0)20 7235 4535 E: mail@istructe.org W: www.istructe.org First published (version 1.0) January 2021 978-1-906335-48-9 (print) 978-1-906335-49-6 (pdf ) © 2021 The Institution of Structural Engineers The Institution of Structural Engineers and the members who served on the Task Group which produced this Manual have endeavoured to ensure the accuracy of its contents. However, the guidance and recommendations given should always be reviewed by those using the Manual in light of the facts of their particular case and any specialist advice. No liability for negligence or otherwise in relation to this Manual and its contents is accepted by the Institution, its servants or agents. Any person using this Manual should pay particular attention to the provisions of this Condition. 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The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | iii Contents Foreword viii 1 Introduction and scope 1 2 2.1 Communication of information General 3 3 2.2 The reinforcement process 4 2.3 2.4 Designer detailing Contractor detailing 8 9 2.5 2.6 BIM and 3D detailing Electronic data interchange (EDI) 9 10 2.7 Typical methods of providing required information for detailing 11 2.7.1 Flat slabs 11 2.7.2 Beams 12 2.7.3 Pile caps 14 2.7.4 Pro formas 15 3 Drawings 16 3.1 General 16 3.2 Types of drawings 16 3.2.1 Structural drawings 16 3.2.2 Reinforcement drawings 16 3.2.3 Standard details 17 3.2.4 Diagrams 17 3.2.5 Record drawings 17 3.3 Photocopying and reduction 17 3.4 Abbreviations 17 3.5 Dimensions of drawing sheets 18 3.6 Borders 18 3.7 Title and information panels 18 3.8 Key 19 3.9 Orientation 19 3.9.1 Site plans 19 3.9.2 All other drawings 19 3.10 Thickness of lines 19 3.11 Lettering 20 3.12 Spelling 20 3.13 Dimensions 20 3.14 Levels 20 3.14.1 Datum 20 3.14.2 Levels on plan 21 3.14.3 Levels on section and elevation 21 iv Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) 3.15 Scales 21 3.16 Plans 21 3.17 Elevations 21 3.18 Sections 22 3.19 Gridlines and a recommended reference system 22 3.20 Layout of slabs 23 3.20.1 Methods of preparing GA drawings for concrete structures 23 3.20.2 Information shown on GA drawings for concrete structures 23 3.20.3 Fixing in concrete 27 3.20.4 GA drawing for concrete structures 27 3.21 Layout of foundations 27 3.22 Layout of stairs 29 4 Detailing and scheduling 30 4.1 Detailing techniques 30 4.1.1 Tabular method of detailing 30 4.1.2 Template drawings/typical details 31 4.1.3 Overlay drawings 31 4.2 Detailing reinforcement 31 4.2.1 General 31 4.2.2 Intersection and layering of reinforcement 33 4.2.3 Preformed cages 35 4.2.4 Straight bars 36 4.2.5 Welded fabric 36 4.2.6 Chairs 36 4.3 Precast concrete 36 4.4 Checklist for detailer 37 4.5 Schedules and scheduling 37 4.5.1 General 37 4.5.2 Allowances for tolerances/deviations 40 4.5.3 Out-of-plane deviations 40 4.6 Procedure for checking reinforcement drawings and schedules 41 5 Technical information and requirements 42 5.1 Reinforcement 42 5.1.1 General 42 5.1.2 Strength/ductility properties 42 5.1.3 Bar identification 42 5.1.4 Notation 44 5.1.5 Specifying stainless steel 44 5.1.6 Sizes of reinforcing bars 44 5.1.7 Length and overall dimensions of reinforcing bars 46 5.1.8 Rebending bars 46 5.1.9 Large diameter bends 46 The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) 5.2 |v 5.1.10 Structural tying reinforcement to ensure robustness 46 5.1.11 Fabric reinforcement 47 Cover to reinforcement 48 5.2.1 General 48 5.2.2 Cover for durability 49 5.2.3 Cover for fire resistance 49 5.2.4 Fixing reinforcement to obtain correct cover 49 5.2.5 Minimum spacing of reinforcement 50 5.3 Cutting and bending tolerances 50 5.4 Anchorage and lap lengths 52 5.4.1 General 52 5.4.2 Laps in reinforcement 52 5.4.3 Additional rules for large bars 53 5.4.4 Bundled bars 54 5.4.5 Laps in welded fabric 56 5.5 Welding of reinforcement 57 5.5.1 General 57 5.5.2 Semi-structural welding 57 5.5.3 Tack welding 57 6 Common structural elements 58 6.1 Introduction 58 6.2 Slabs 58 6.3 6.4 6.5 6.2.1 Scope 58 6.2.2 Design and detailing notes 58 6.2.3 Detailing information 74 6.2.4 Presentation of working drawings 75 Beams 91 6.3.1 Introduction 91 6.3.2 Design and detailing notes 91 6.3.3 Detailing information 97 6.3.4 Presentation of working drawings 97 Columns 104 6.4.1 Introduction 104 6.4.2 Design and detailing notes 104 6.4.3 Detailing information 107 6.4.4 Presentation of working drawings 108 Walls 118 6.5.1 Introduction 118 6.5.2 Design and detailing notes 118 6.5.3 Detailing information 121 6.5.4 Presentation of working drawing 121 vi Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) 6.6 6.7 6.8 6.9 6.10 Retaining walls 127 6.6.1 Introduction 127 6.6.2 Design and detailing notes 127 6.6.3 Detailing information 128 6.6.4 Presentation of working drawings 128 Foundations 134 6.7.1 Introduction 134 6.7.2 Design and detailing notes 134 6.7.3 Detailing information 137 6.7.4 Presentation of working drawings 137 Staircases 145 6.8.1 Introduction 145 6.8.2 Design and detailing notes 145 6.8.3 Detailing information 146 6.8.4 Presentation of working drawings 146 Corbels, half-joints and nibs 151 6.9.1 Introduction 151 6.9.2 Design and detailing notes 151 6.9.3 Detailing information 152 Composite slabs 156 6.10.1 Introduction 156 6.10.2 Design and detailing notes 156 6.10.3 Detailing information 156 7 Prestressed concrete 157 7.1 General 157 7.2 Prestressing strand 157 7.3 Post-tensioning 158 7.3.1 Anchorage and tendons 158 7.3.2 Anchor cover and spacing 160 7.3.3 Anchor pockets and stressing access 161 7.3.4 Tendon ducts 164 7.3.5 Anti-bursting reinforcement 166 7.3.6 Tendon profile detailing 167 7.4 7.5 Pre-tensioning 170 7.4.1 Anchorage and debonding 170 7.4.2 Transmission zones 170 7.4.3 Strand cover and spacing 171 7.4.4 Supports and bearings 171 7.4.5 Tendon profiles 172 Exchange of information 172 The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | vii 8 Precast concrete 175 8.1 Introduction 175 8.2 Particular durability problems 176 Appendix A: Changes to reinforcement since 1948 177 Appendix B: Bar shapes (BS 8666:2020) 187 Appendix C: Scheduling radii 194 Appendix D: Mechanical couplers for bars 197 Type 1: Couplers with parallel threads 197 Type 2: Couplers with taper-cut threads 198 Type 3: Couplers with integral threads over full length bar 199 Type 4: Metal sleeves swaged onto bars 199 Type 5: Threaded couplers swaged onto ends of reinforcing bars 199 Type 6: Wedge locking sleeves 200 Type 7: Couplers with shear bolts and serrated saddles 200 Appendix E: Lap and anchorage lengths 201 Appendix F: Effective anchorage length 205 Appendix G: Minimum overall depth of various U-bars 207 Appendix H: Large diameter bends 208 Appendix I: Abbreviations 214 Appendix J: Fabric types 215 References 216 Appendix K: Bar areas/weights Inside back cover viii Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Foreword Standard method of detailing reinforced concrete was published in 1970 and followed in 1973 by the Concrete Society’s publication on Standard reinforced concrete details. This was updated in 1989 to incorporate a section on prestressed concrete and the title was amended to Standard method of detailing structural concrete. A steering group from across the concrete industry was formed to present guidance consistent with BS EN 1992 (‘Eurocode 2’/‘EC2’) which was published in 2006 as the third edition. The third edition was produced to prepare the concrete industry for the implementation of BS EN 1992. It is fair to say that while the Eurocode is less prescriptive than BS 8110, it also contains some ambiguities and variations from previous practice. It was therefore deemed necessary to produce this fourth edition. The primary aim is to clarify the application of BS EN 1992 to UK detailing practice, and to provide a consistent approach that can be applied by all members of the construction project team. Guidance in BS 8110 was reasonably prescriptive and could often be implemented by a detailer without in-depth knowledge of the design of an element. The Eurocode, being less prescriptive, does require more information to be provided by the designer to the detailer. This edition clarifies where these situations occur, so that information is conveyed at the outset of the detailing phase. There have been many welcome contributions to this new edition, but one I must mention is that of CADS (Computer and Design Services Ltd.) who have redrawn and updated all the Model Details in Chapter 6. A new version of the Eurocode is currently being prepared but in the interim, the fourth edition of this Manual is expected to continue to be widely used, and provides useful new tables, guidance and details to assist in the detailing of reinforcement. Owen Brooker Chair The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) |1 1 Introduction and scope This Manual is a working document for concrete reinforcement that can be used to interpret the designer’s instructions in the form of drawings and schedules for communication to the construction site. The information given is essential for both the designer and detailer — and both parties are responsible for ensuring that they are working with correct information, particularly as the designer is likely to be just one component of a wider project team. The information and guidance is based on Eurocodes and UK practice but considered relevant for use in most parts of the world with only minor adjustment. The purpose of this Manual is to provide a standard reference that can be used by practising designers and detailers, as well as being a valuable teaching aid for more junior engineers. It uses ‘Model Details’ (MDs) to illustrate the preferred method of detailing for each type of structural element (Chapter 6). It is assumed that it is the designer’s responsibility to specify design requirements clearly to the detailer — and the detailer’s responsibility to implement these requirements in a consistent, unambiguous and complete way, for the end user. Certain details have design implications, and this guidance does not attribute a lesser degree of responsibility to the designer. In detailing reinforcement for structural concrete, the impact on the entire project team should be borne in mind; poor detailing can lead to other issues/additional costs at a later stage. The term ‘standard method’ should also be clarified. It is not intended that any one detail should be copied verbatim for all situations, but all the principles should be followed. Details can be prepared with different objectives in mind, e.g. to reduce labour on site by allowing off-site prefabrication of reinforcement into cages, or to utilise the materials most readily available in a particular location — the principles covered in this Manual apply to almost any objective. The details have been prepared with the following priorities in mind: • technical correctness and safety • buildability and speed of construction • labour and material costs The previous (third) edition of this Manual (2006–20) introduced detailing rules that conformed to the current version of principal standards at that time, which remains the case for this edition: BS EN 1992-1-1. Eurocode 2. Design of concrete structures. General rules and rules for buildings 1 BS EN 1992-1-2. Eurocode 2. Design of concrete structures. General rules. Structural fire design 2 BS EN 1992-2. Eurocode 2. Design of concrete structures. Concrete bridges. Design and detailing rules 3 BS EN 1992-3. Eurocode 2. Design of concrete structures. Liquid retaining and containing structures 4 It should be noted that UK National Annex values are embedded in the equations and tables. In general, the conventional use of materials covered by European Standards or British Standards is assumed. Where other authoritative documents exist, this Manual refers to them rather than repeating them in full. It refers to generic rather than particular proprietary systems — and any proprietary systems shown are for general illustrative purposes only and are not specifically endorsed. 2 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) The third edition also placed more emphasis on the communication of information and the responsibility for detailing — the use of ‘contractor detailing’ was recognised. This edition builds on that with a checklist of information that should be provided by the designer to the detailer; and decisions that should be coordinated between the contractor, detailer and designer. Within the UK, the use of mild steel reinforcement is no longer common practice. Class B or C high yield reinforcement is considered to provide the required ductility for specific situations where mild steel was considered necessary. Accordingly, reference to mild steel has been removed. In deriving details and standards it is good practice that reinforcement will be supplied by a company holding a valid certificate of approval from a recognised third party product certification body, e.g. CARES – UK Certification Authority for Reinforcing Steels5. There is growing use of stainless steel for reinforcement in situations where greater durability is required. BS 67446 provides details on its use and testing. The principles covered by BS 8666:20207 have been adopted. BS 8666 defines a standard method of scheduling, and a set of bar shapes that, in suitable combination, are normally sufficient for any detailing situation; it is considered to be an essential companion document to this Manual. The division between civil and structural engineering is somewhat arbitrary, and it follows that good practice is common to both structural engineering and civil engineering. There are, however, a number of factors that occur in large-scale works of which account should be taken when detailing reinforcement. These include: • • • • provision of access for concrete to be safely placed in massive concrete sections such as raft foundations adjustments of reinforcement to take account of the effects in large pours of concrete8,9 suitable reinforcement arrangements to suit long-strip methods of laying ground slabs recognition of the likely positioning of construction joints and their effect on reinforcement arrangements (also important for building slabs) • recognition of the effects of different concrete mixes and aggregates Note: this Manual does not cover: • • • • • • detailing of structures designed for seismic situations10 detailing of joints and reinforcement for ground slabs11 water-resistance of wall and slab elements in contact with the ground9,12 detailing of marine structures13 use of lightweight aggregate concrete1 temporary stability of reinforcement cages The temporary stability of reinforcement cages is an important consideration as collapses have occurred. Guidance on good management practice and technical aspects of cages in the temporary condition is available from the Temporary Works forum website at: www.twforum.org.uk. This edition has been published as an interim update, pending publication of a second generation of Eurocodes, expected to be available during the early/mid 2020s. It is believed that sufficient knowledge in the use of BS EN 1992 makes dissemination of the current understanding of how to apply its detailing requirements, worthwhile. In the process of reviewing the details, it also became apparent that some of the standard details no longer reflected current practice and this opportunity has been taken to bring them up to date. This edition has also placed an emphasis on providing figures and tables with recommended values to use, rather than detailed design equations. However, it should be recognised that BS EN 1992 has fewer “deemed to satisfy” rules, and there are more situations where the designer should provide information to the detailer; and this edition places more emphasis on noting where these situations occur. In particular, Chapter 2 now includes a detailed list of information that should be provided to the detailer. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) |3 2 Communication of information 2.1 General Accurate detailing has an important role in the procurement and durability of reinforced concrete (RC) structures. The actual process of detailing normally comes relatively late in the procurement process. Concepts and working details can be confirmed during the early design phases but the preparation of final reinforcement drawings and schedules is generally squeezed into a period between completion of final design and the start of construction on site. Detailing very often becomes a critical process in the construction programme. Figure 2.1 illustrates the process between completion of the RC design and the final reinforcement drawings and schedules. Figure 2.1: From RC design to contract drawings and schedules DETAILER1 CONTRACT ADMINISTRATOR DESIGNER MAIN CONTRACTOR SPECIALIST CONCRETE SUBCONTRACTOR RC design2 Agree detailing specification Preferred methods of construction Provide GAs Provide design3 Detail and schedule Y Comments from checks? Comments from checks? Issue drawings and schedules to designer Key Design issues? N Y 1. N Issue drawings and schedules to CA Receive and issue drawings and schedues to design team and main contractor 2. 3. Process Link. As contract conditions. Extent of traditional areas of responsibility. The detailer is shown here as being responsible to the designer. In less traditional arrangements the detailing may be in the main or specialist concrete subcontractor’s domain. RC design includes early and final structural concrete design and changes to design. RC design may by agreement be provided in the form of calculations, marked up GA drawings, design intent drawings, models, etc. Contract RC drawings and schedules There are various forms of procuring detailing services. Traditionally, detailing is the responsibility of the structural designer. Other lines of responsibility may exist with non-traditional forms of contract such as contractor detailing, design-and-build, management contracting etc. In each case, the aim is to produce accurate contract RC drawings and schedules in a timely manner. The contract RC drawings and schedules are used to procure the reinforcement, programme reinforcement works on site, call-off deliveries, fix the reinforcement, and to check the reinforcement at various stages. Schedules are often used for costing purposes. In the UK, pressure on construction timescales and moves toward non-traditional forms of construction has made detailing an even more critical and pressured activity. 4 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) 2.2 The reinforcement process Detailing can only really begin once the final design is available. The design requirements are normally given to the detailer in the form of design calculations, marked-up general arrangement (GA) drawings, design intent drawings, beam schedules or completed pro forma or similar. It is important that detailing is carried out with responsibilities and adequate timescales clearly defined. Issues such as site constraints, relevant standards, laps, covers, concrete grades, holes, detailing preferences, etc. must all be covered. These requirements should be formalised into a detailing specification — whether detailing is carried out in-house or outsourced. Ideally the contractor’s preferred methods and sequence of construction should be made available and accommodated for. The requirements for the whole structure should be handed over and explained to the detailer at a single point in time. Packages of information that need to be provided to match the construction sequence or phasing must be defined. For instance, sufficient information for the detailing of foundations and (wall and column) starter bars may be the first package required to be delivered. Designers and detailers should be aware that BS EN 1992 has fewer “deemed-to-satisfy” rules than previous standards and that there are situations where it is necessary for the designer to undertake calculations based on the proposed design and then convey the required information to the detailer. Notes are included in the Model Details to highlight where this is necessary. There will be fewer queries between parties if the designer is familiar with these requirements and provides the information at the outset. Drawings and schedules can then be prepared by the detailer. Once drawings and schedules have been completed, they are usually checked by the detailers themselves, checked by the designer for design intent and compliance with standards, and where appropriate, checked by contractors for buildability and completeness, all in accordance with the relevant contracts, specifications and quality assurance (QA) procedures. Once detailing is underway, design changes should be avoided unless absolutely necessary. Any changes significantly disrupt workflows, increase workloads and greatly increase the risk of errors. However, there are often situations where final design information is not available, and design developments and checks will result in changes being required. While not ideal, changes are almost inevitable, and should be controlled. An agreed system of ‘design freezes’ is most beneficial. Once the reinforcement drawings and schedules gain the status of ‘construction drawings’ they are distributed to the relevant parties. In traditional contracts, these will be issued physically or electronically to the contract administrator and to the main contractor, client’s quantity surveyor, etc. The main contractor normally distributes the information to site staff, quantity surveyors, buyers etc. and to specialist subcontractors. The schedules will be sent to the reinforcement fabricator/supplier. The reinforcement is usually ‘called-off’ from site. As the work proceeds and reinforcement is required, the site will ask for reinforcement from certain schedules to be delivered. Again, depending on circumstances, these may be bulk deliveries, individual pages of schedules or schedules reconfigured by site into work packages. On site, deliveries of reinforcement call for inspection, craneage, sorting, storage, and document processing. Unless just-intime deliveries are feasible or suitable storage areas are available adjacent to the work area, the reinforcement may need to be sorted and moved again immediately prior to fixing. Prefabrication, e.g. prefabricated pile, column and beam cages, may be undertaken either on or off site. The reinforcement supplier or fabricator has to predict call-offs so that sufficient stock and labour is available to meet customer requirements. The cutting and bending process is well documented but of most concern are issues such as price changes, clarity of information, off-cuts, non-standard shapes, full deliveries and delivery timescales. Deliveries required within 48hrs of receipt of a call-off usually attract a premium. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) |5 Reinforcement is placed and fixed by steel fixers then checked in situ. Responsibility for checking reinforcement should be covered in the specification. Formal pre-concreting checks should include checks of the reinforcement, covers, inserts and specialist items. The reinforcement should be checked again during concreting for position, and dowels and starter bars should be treated and/or protected. The specification may also require a cover meter survey after concreting. Through all these processes, correct and current reinforcement drawings and schedules play a vital role. The schedules also form the basis for payments to suppliers and contractors. The communication of reinforcement detailing information from design office to site must be as efficient as possible. Traditionally, the designer has also been responsible for preparing the reinforcement detail drawings and schedules (designer detailing). The emergence of specialist concrete contractors has provided an alternative means of producing the information through contractor detailing. Both systems have advantages and disadvantages because although both parties handle the same technical information, the timing and way in which they are produced, differs: Advantages of designer detailing • Details are produced as an integral part of the design and can be more easily tailored. • Production of reinforcement details can take place while the design is still being finalised, saving time (e.g. in the design of foundations). Disadvantages of designer detailing • Work may require revision to take into account the contractor’s preferred construction methods. Advantages of contractor detailing • Details can more readily take account of the contractor’s preferred method of working. • Reinforcement detailing will take account of the contractor’s preferred construction methods and final material selection. Disadvantages of contractor detailing • Preparing design information takes longer (reducing checking time) and is likely to be at a later stage in the process (possibly requiring further checking/changes). • Approval process can take longer due to likely rechecking. Irrespective of the system chosen, it is essential that all the design information is provided. If different designers on the same project are producing calculations (and thus detailing instructions) in a non-standard way, the format and content differences can result in: • making the checking of calculations and instructions time-consuming and laborious. In addition, the communication of design information to external checking authorities can be unnecessarily confused and protracted • it taking longer for the detailer to absorb the reinforcement information supplied, and increases the possible need for clarification. It can also lead to a degree of abortive work and misunderstanding between designer and detailer Although it is clearly more efficient to invoke a time freeze on the provision of new or altered information (e.g. mechanical and electrical information) this may not always be in the interests of the client, who is looking for the optimum solution. The use of BIM and 3D detailing is becoming increasingly widespread in RC construction, certainly on major projects. Indeed, their use may be part of the employer’s requirements. The principles and rules of detailing in these environments should be the same as those used in producing traditional 2D drawings and schedules. For detailing, this may mean a degree of upskilling from a 2D CAD/Excel environment. 6 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Box 1 provides a checklist of information normally required by the detailer (see Section 2.7 for examples of methods for conveying reinforcement requirements). Box 2 notes information required by the detailer, but which affects the construction process. It is usually necessary to discuss and agree these aspects with the contractor. Box 1: Checklist of information to be provided by designer: 1) General arrangement (GA) drawings showing: • • • • • • • • • • • • • • • • column plan dimension including any chamfers floor levels — sufficient to enable all column heights to be determined beam sizes including details of any chamfers and nibs level of beams in relation to slabs/columns/other interfaces slab thicknesses (and ribbed details where appropriate) landing levels and thickness, going and tread dimension, waist thickness for stairs plan dimensions for pile caps and pad foundations, pile and column locations in relation to caps/bases wall thicknesses and any requirements for links full section details for retaining walls, including any large radius bend sizes depths, wall thicknesses, sump size and location, and cover recess sizes for trenches and manholes full section details for corbels movement joint locations, including details of joint concrete classes for each element (consider using a tabular format) details for all necessary service holes, including sizes and location full details of any conduits, cladding fixings, puddle flanges and gullies provisions for ducts and cast-in fittings etc. 2) Project specification including: • • • • • • • • lap/anchorage lengths or concrete classes reinforcement class (i.e. H, A, B, C or S) stainless steel specification (to BS 67446 if required) proprietary systems to be used/permitted/excluded e.g. wall pull-out bars, shear studs or couplers tolerances cover requirements for all elements, including foundations any tying requirements for robustness any special requirements e.g. seismic 3) Design requirements in one of the following forms: • • • • structural design calculations marked-up GAs (common practice for small-scale, simple projects) element schedules: sketches of the required reinforcement by element pre-printed drawings (completed pro formas), sketches and tables incorporated with CAD. They should provide: – bar size and pitch – link size, pitch and number of legs 4) Specific detailing requirements: • lap and anchorage lengths • layering directions (T1, T2 etc.) and layering at cross-over of elements • stress in bar and crack width size limit, or max. bar spacing/max. bar size • curtailment of reinforcement — if slab arrangement and load limits are outside the limitations of simplified rules in Figures 6.3 or 6.14 • effective width of flange for distribution of tension reinforcement in T-beams and L-beams • any requirement for additional distribution reinforcement in a flanged beam to meet requirements of Clause 6.2.4 of BS EN 1992-1-1 • curtailment of reinforcement for cantilevers • punching shear requirements under large concentrated loads The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) • • • • • • • • • • • • • • • • • • • • • • details for moment connections for columns, determine if 0.10 NEd/fyd is greater than 0.002Ac and advise accordingly increase in link requirements due to shear in column section requirements for shear enhancement in column at moment connection (Figure 6.30) requirements to restrain bursting action in columns where column section changes size details of lapping requirements for bundled bars details of any column links within slab depth details for construction joints minimum reinforcement for water-resisting retaining walls details for handrail supports for slab edges on stairs when θ is greater than 21.8° in beam shear calculations, designer should inform detailer of curtailment length (MD B1) where a beam is resisting torsion, the torsion link shape should be specified — Clause 9.2.3(1) of BS EN 1992-1-1 fully dimensioned bearing and reinforcement details for corbels and nibs — Clause 10.9.5.2 of BS EN 1992-1-1 requirements for water-resisting concrete large radius bends where required (e.g. retaining walls, corbels, pile caps) requirement to use Detail B or C in MD S2 spacing of links for columns in concrete with a strength greater than fck = 50MPa for composite slabs, U-bar sizes, reinforcements sizes, shear stud spacing, slabs edge locations — check reinforcement can fit in slab depth, e.g. for 130mm thick slab, max. recommended U-bar size is 10mm advise which beams are ‘deep beams’ (Section 6.3.2) links requirements for walls where the area of reinforcement in one face is greater than 0.02Ac fastenings designed in accordance with BS EN 1992-414 if small circular columns can be detailed with less than 6No. bars The efficient communication of information from designer to detailer is important. Box 2: Construction information to be coordinated between designer, contractor and detailer • • • • • • • • • • • • location of construction joints for slabs and walls, pour sizes use of kickers (and height), or kickerless construction use of wall pull-out bars use of shear studs use of other proprietary systems value of Δcdev , deviation to adopt, in particular if a quality control system is to be used type of chairs to be used if they are to be scheduled on reinforcement drawings max. pitch of top reinforcement in slabs to safely walk over aggregate size unless 20mm is to be used proprietary systems to be used for retaining wall construction joints preferred punching shear link shape (MD S6) elements to be pre-fabricated (e.g. columns), including how column/slab interface is to be detailed, responsibilities for various components. Impact on design of slab is not considered here. Note that it may be necessary to revise slab design to accommodate precast column • reinforcement cages to be pre-fabricated However, it is not suggested that a rigorous format for calculations be adopted throughout the industry. It is preferred that the designer should recognise and tailor the guidelines given in this Manual to suit different situations that arise. |7 8 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) The following should be considered when preparing instructions to the detailer: • Instructions should be indexed. An edited calculation index is normally sufficient. Any special requirements should be noted on individual calculation/instruction pages. • Detailing instructions should comprise only the calculation sheets describing the geometric and reinforcement requirements of a particular structural element. Information concerning general analysis of the structure, e.g. stability analysis, computer listings etc. is not required. • Instructions should include clear diagrams of the reinforcement, consistent with the design calculations. • Where appropriate and/or where alternative sketches are supplied, reference should be made to the Model Details in this Manual. • Detailing information should normally be given in the right-hand margin of the calculation sheet. Where the calculations for an element or series of elements are lengthy or complex, the relevant reinforcement information should be extracted and presented in a summary sheet. • The use of marked-up outline drawings as a summary should be accompanied by calculations for congested areas or where the section is small. • Sketch details: all instructions should explicitly address the curtailment of reinforcement including the angle of strut assumed in shear design (Section 6.3.2). Where conditions permit the use of standard arrangements these should be adopted. The instructions should also note where the standard curtailments may still be used where the elements fall outside the conditions for their use. • Where only bending moment and shear force diagrams are provided these should be accompanied with clear instructions concerning curtailment. This method can be inefficient for detailing unless the designer has given thought to the rationalisation of the layout (e.g. beam cages). • Where reinforcement is congested or there are particularly complex connections e.g. corbels, nibs, deep beams to thin cross-section walls or columns, details should be sketched at a large size, even full-size, to confirm buildability. The sequence of installation must be considered to ensure beams can be lifted and placed. • Each particular structural element requires specific design and geometric information. The list of information required is given in the ‘Detailing information’ sub-section of Chapter 6 for each element. • Always provide the detailer with the latest revision of relevant GAs and sections to avoid abortive work and the possibility of incorrect details. Drawings and details should be made available in CAD formats (DWG/DGN) as well as PDF. Where 3D detailing is to be used, the relevant Industry Foundation Class (IFC) should be made available. • The designer should seek to maintain regular direct contact with the detailer during the detailing process. • It is recommended that in the absence of an instruction from the designer for a particular detail, or for nominal reinforcement, the detailer should assume that the standards described in this Manual are to be applied. The designer should take responsibility for ensuring that critical details are provided to the detailer. • Where Model Details given in this Manual are not applicable to the geometric configuration, the detailer should provide suitable alternatives based on similar principles. 2.3 Designer detailing To ensure efficient detailing, the designer should understand the contractor’s preferred methods and agree a sensible programme and sequence of work eliminating any unrealistic demands. Where the construction sequence is dependent on the design, the designer should provide a description of the design philosophy and constraints in addition to the information listed in Section 2.2. Provide a description of the design intent and the form of construction assumed in design. All sketches and reinforcement correspondence should be given a unique identification sketch or instruction number. ‘Nominal’ reinforcement should be assumed to be in accordance with the relevant element in Chapter 6 unless clearly stated by the designer. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) |9 2.4 Contractor detailing Where detailing is commissioned through the contractor under the contract for a project, the following managerial points should be noted: • The sub-contract should clearly state and define the responsibilities of each party. • Legal advice should be sought, where necessary, to remove any ambiguity over contractual liabilities. • The specialist concrete contractor should be satisfied with the obligations and duties imposed by the contract and any warranties. • The specialist concrete contractor should have insurance cover commensurate with the exposure to the relevant risks and liabilities. 2.5 BIM and 3D detailing BIM and 3D detailing are becoming increasingly prevalent. The software provides users with diverse tools for solid modelling, reinforcement modelling, detailing and scheduling. With clear understanding and practice, reinforcement detailers can automate many of the more tedious parts of their work including: the creation of bending schedules, annotation of rebar, 2D RC drawings, plans and sections, representation of complicated details by using 3D views, etc. 3D RC details are often built up from the base BIM model and other design inputs, such as separate calculations, design intent drawings, marked up GAs, construction methodology, BIM protocols, detailing specification, etc. The detailer’s skill is in aggregating these inputs into complete RC models and details that satisfy the structural design and detailing rules, yet afford best constructability. Figure 2.2 illustrates a possible workflow that may include collaborative reviews, checks and approvals. Figure 2.2: 3D RC detailing — summarised workflow Utilise 3D model for onsite activities (construction, inspection, records etc.) RFI BIM execution plan including data specification GA and design intent 3D modelling/ RC detailing 3D model issued for collaborative review 3D model issued for approval Approved 3D model issued Annotate and dimension model Construction methods Temporary works design Comments Comments Call off rebar from model Digital bar schedule (csv, BVBS or similar) 3D RC detailing should be a tool that supports improved collaboration — allowing the designer, contractor and specialist trades to have input and review with a target of promoting efficiency and reducing risk. 2D drawings and bar schedules should be representations of data within the 3D model, to ensure that all the information contained within each is consistent. This allows some/all information formats to be utilised — to best suit project and user requirements. With the progression of technology, consideration should be given to effective use of the 3D model at all stages of the RC detailing process, with an evolution towards the model becoming the primary deliverable and source of construction information as illustrated (Fig. 2.2). 10 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) 3D RC detailing can provide further enhancement to the construction process. All the bars are represented within the 3D model (but still collated into bar marks to bundle common bars), whereas in 2D only a range is indicated on the drawing. With the model detailing every individual bar, processes further downstream can be linked to the model data, enhancing quality and traceability. Such processes may include: materials management, quality inspection sign-off, end-to-end traceability and records. The file formats utilised in the 3D RC detailing process should allow information to be shared, reviewed and commented on, without a need for a licence of the authoring software. An example would be the export of an IFC file format model (other sharing formats can be utilised). Reinforcement is a variable material, and issues such as out-of-plane bending and ‘springback’ may, in practice, render bars not quite as accurate as 3D models might suggest. 2.6 Electronic data interchange (EDI) The widespread adoption of electronic data interchange (EDI) necessitates careful and consistent schedule formats complying with BS 86667. This allows the data to be transferred throughout the entire supply chain. Minimum requirements • Use of consistent nomenclature for drawing and revision numbers or letters, i.e.: ○ Revisions 1 and 2 should never be succeeded by Revisions C and D. ○ The number 0 should never be interchanged with the letter O. ○ A revision at bar mark level should be consistent with the drawing level, e.g. if a bar mark revision is marked ‘2’ the drawing and schedule revision should be marked ‘2’ (although lower revisions can be displayed against the appropriate bar mark, if they were not changed in the new revision). • Member names must remain consistent through a schedule. The name itself is not important but a member called, for example ‘garage-1’ in one part of a schedule and later abbreviated to ‘grge-1’ in another part will be recognised by software as two different members. • The same bar mark must never repeat within the same member name. • When a library of Shape Code 99s is created (e.g. 99-01, 99-02 etc.) the shapes should be defined graphically and remain consistent for the duration of the contract. Recommended procedures • When a revision is issued, each schedule page should display this revision, regardless of whether any bar marks have changed on that page. • Where bar marks are revised, this should be indicated in the appropriate column of the schedule, with the revision number or letter. This column should be left blank for any bar marks which have not been altered since the previous revision. • When schedules are produced, a naming convention of drawing number revision, e.g. 213_02 is suggested. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 11 2.7 Typical methods of providing required information for detailing 2.7.1 Flat slabs Figure 2.3 is an example of a marked-up GA for a flat slab. Notes on the drawing should include concrete grade or cover (or at least a reference to these). GA drawings should also be provided. Figure 2.3: General arrangement drawing (flat slab) B C D 565mm2 565mm2 A 565mm2 1795mm2 565mm2 565mm2 565mm2 1795mm2 565mm2 565mm2 565mm2 565mm2 2094 mm2 565mm2 2805mm2 1795mm2 565mm2 2094 mm2 646mm2 565mm2 1795mm2 1796mm2 565mm2 2094 mm2 1795mm2 1005 mm2 2094 mm2 565mm2 565mm2 565mm2 565mm2 565mm2 2094 mm2 4 1795mm2 565mm2 A 1796mm2 565mm2 565mm2 3 565mm2 1796mm2 1795mm2 565mm2 565mm2 565mm2 565mm2 2094 mm2 565mm2 1796mm2 2 646mm2 565mm2 565mm2 565mm2 1796mm2 565mm2 2094 mm2 1 565mm2 646mm2 1005mm2 565mm2 1005mm2 1005mm2 565mm2 5 Where contour plots from proprietary systems are provided, the level of rationalisation to be applied should be agreed between designer and detailer. Alternatively, where crack control is important, a schematic layout of bars should be given. The method used for indicating holes, and the associated reinforcement trimming details required, must be clearly stated (Section 6.2.2). 12 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) 2.7.2 Beams Figure 2.4 is an example of a calculation sheet for beams. Figure 2.4: Calculation sheet (beams) Job No. Calculation sheet Sheet No. Rev. 56789 FB.3 Beam, Level 2, Grid 4, B-C LO2 Date AB Nov 2019 Chd CD Member/Location Job Title. EC2 Org. Ref Euro House Made by Beam, Level 2, Grid 4, B-C fck = 30 MPa Beam, Level 2 fy = 500 MPa Grid 4, B-C Supports B & C Supports B & C MEd = 645 kNm h = 500, bN = 400 40 cover 20 allowance for slab steel 12 link d = 500 – 40 – 20 – 20 = 420 dc = 40 + 20 + 13 = 65 For x/d = 0.5, max. moment without comprssn 3.1.7(3) steel, Mu = 0.32 bd2fcd ∴ Mu = 0.32 x 0.4 x 0.422 x 0.85 x 30 x 103 1.5 = 384 kNm ASC = MEd – Mu = (645 – 384) x 103 fyd (d – dc) 500 (0.42 – 0.065) 1.15 Use 4H25 bottom = 1691 mm2 AS = ASC + Mu = 1691 + fyd 0.8d 384 x 103 500 x 0.8 x 0.42 1.15 = 4320mm 2 (1963mm2) 1.2% Use 4H40 top (5027mm2) 3.0% Span Span MEd = 615 kNm h = 500, beff = 3340 40 cover 12 link d = 500 – 40 – 12 – 20 = 428 5.3.2.1(3) beff = 400 + 2 x 1470 = 3340mm x = 1.25d – 1.56d2 – M/(0.32befffcd) = 1.25 x 0.428 – 1.56 x 0.4282 – = 33mm (within slab) ASC = MEd fyd (d – 0.4x) = 0.615 0.85 x 30 0.32 x 3.34 x 1.5 615 x 103 500 (0.428 – 0.4 x 0.033) 1.15 = 3400mm2 Use 4H40 bottom (5027mm2) 2.9% The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) Figure 2.4: Continued Job No. Calculation sheet Sheet No. Rev. 56789 FB.4 Beam, Level 2, Grid 4, B-C LO2 Date AB Nov 2019 Chd CD Member/Location Job Title. Org. Ref Euro House Made by Shear at supports Shear at supports VEd Zsupport Z = 343, bw = 400 = = 512kN 645 x 106 = 343mm 4320 x 500 1.15 6.2.3(3) Calculate maximum value of cot θ VEd < VRd, max = αcw bw z y1 fcd / (cot θ + tan θ) ∴ cot θ + tan θ < 1 x 0.4 x 0.343 x 0.6 (1 – 30) x 1 x 30 250 1.5 0.512 < 2.83 ∴ cot θ = 2.42 (< 2.50) 512 x 103 ∴ As = VEd . = S zfywd . cot θ 0.343 x 500 x 2.42 1.15 = 1419mm/mm 9.2.13 Shift rule al = z cot θ = 343 x 2.42 = 415mm 2 2 Use 2legsH12@150 (1508mm2/m) Shift rule al = 415mm | 13 14 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) 2.7.3 Pile caps Figure 2.5 is an example of a sketch on a calculation sheet. Figure 2.5: Calculation sheet sketch (pile cap) Pile cap: Core 6. GL. A13, B2 Type/Size H16 H40 H16 H16 H40 H16 Spacing 250 – – @ same spacing as 08 – – 4 6 13 No. – 4 4 – 5 – 628 band width A Mark 6 7 8 9 10 11 11 B2 695 band width 08 07 06 10 09 6 11 11 11 11 10 10 10 10 10 6–6 8 8 8 9 9 9 13 The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) 2.7.4 Pro formas Figure 2.6 contains example pro formas. Figure 2.6: Sample pro formas | 15 16 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) 3 Drawings 3.1 General Drawings are prepared so that designers can communicate their requirements clearly and concisely. It is important to ensure that drawings are not unnecessarily congested or complicated. Original drawings will almost certainly be supplied to the detailer digitally — and the clarity of these originals is important because reproductions used on site are likely to suffer wear and tear. It is recommended that A1 size drawings are generally used for GAs, larger sized drawings being used only when unavoidable. A3 and A4 are recommended for details. For each task, the chosen drawing size should be used consistently. Annotations should be as brief as possible, consistent with completeness, and if hand-written, clearly legible. Any instructions on drawings should be positive; they should be written in the imperative. Each drawing should give all the information necessary (together with reference to associated drawings) for the construction of the portion of the work shown, omitting irrelevant detail. Details of materials to be used will normally be given in a separate specification, and reference to the concrete or other types of material on drawings will be in an abbreviated form. Reference to any special items concerned with construction details should be made on the GA drawings and not via separate correspondence. Special requirements of the designer, e.g. details of cambers, chamfers, sequence of construction, position and type of joints etc., should all be described on the GA drawings. 3.2 Types of drawings The main purpose of preparing structural drawings is to explain the shape and position of all the parts of the structure. Such drawings are used to progress the architect’s concept and then to enable construction of the structure on site. Structural drawings are also necessary for the preparation of the reinforcement drawings. 3.2.1 Structural drawings Drawings for concrete structures consist of dimensional data necessary for the setting-out and construction of the concrete formwork, e.g.: • setting-out of the concrete structure on site • plans, sections and elevations (where appropriate) showing layout, dimensions and levels of all concrete members within the structure • location of all holes, chases, pockets, fixings and items affecting the concrete work • north point • notes on specifications, finishes and cross-references of the construction They also provide the detailer with the layout and sectional information required to specify the length, shape and number of each type of reinforcing bar. All these matters should be considered at the outset of every drawing programme. Detailed examples of structural layout drawings and guidance notes are illustrated in Section 3.20. 3.2.2 Reinforcement drawings Reinforcement drawings describe and locate the reinforcement in relation to the outline of the concrete work, and to relevant holes and fixings. Generally, circular holes ⩽150mm diameter and rectangular holes up to 150 × 150mm in slabs or walls need not be indicated on the reinforcement drawings. All other holes should be indicated and should be trimmed, where necessary, by suitable reinforcing bars. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 17 Separate drawings or plans for top and bottom layers of reinforcement should be used only for fabric and in exceptional cases, e.g. voided bridge decks and box girders with four layers of reinforcement. Reinforcement drawings are primarily for the use of the steel fixers. It is preferable that GA and reinforcement drawings be kept separate, but for simple structures a combined drawing may be appropriate. 3.2.3 Standard details ‘Standard details’ are details used on a repetitive basis. They must be carefully worked out, fully detailed and totally applicable to each location where they are to be specified. Standard details may apply to concrete profiles or reinforcement arrangements, and they should be drawn to a large scale. 3.2.4 Diagrams Diagrams may be used as a means of communicating design ideas, both pre- and post-contract. Diagrams may be formally presented or sketched, provided they convey information clearly and in detail. The information contained in diagrams should be drawn to scale. 3.2.5 Record drawings When the RC structure has been constructed, the original drawings used for the construction process should be amended to indicate any changes in detail that were made during construction. A suffix reference should be added to the drawing number to indicate the drawing is a ‘record’ drawing. The amendments should be described verbally against the appropriate suffix reference. A register of drawings should be kept; listing reference numbers, titles and recipients of drawings. The record drawings should be included in the Construction Phase Plan compiled under Construction (Design and Management) Regulations 2015 (CDM 2015)15 and submitted to the client for safekeeping at handover of the project. 3.3 Photocopying and reduction There are a number of considerations if photographically reduced drawings are to be fully understandable (Section 3.15). These include: • • • • • chosen range of line thickness size and nature of annotations arrangement of information on drawings, avoiding congestion ensuring that graphical and verbal information is, as far as possible, kept separate awareness that solid black areas may not print properly Since many drawings will be reduced for archive storage on completion of the construction, these aspects should be considered at the outset of every drawing programme. It is recommended that checking of reinforcement is undertaken on full-size prints. Errors can easily occur if reduced-sized prints are used, e.g. from A1 to A3. 3.4 Abbreviations Standard abbreviations are recommended, but if there is any risk of confusion or ambiguity with their use in any particular circumstances, then the words should be written in full. No other abbreviations should be used unless clearly defined on all the drawings on which they appear. Particular attention is drawn to the use of lowercase and capital letters. All abbreviations are the same in the plural as in the singular. Appendix I provides a list of common abbreviations. 18 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) 3.5 Dimensions of drawing sheets The recommended dimensions of drawing sheets are given in Table 3.1. Figure 3.1 shows the relative sizes. Table 3.1: Size of drawing sheets BS reference Dimensions mm × mm A0 841 × 1189 A1 594 × 841 A2 420 × 594 A3 297 × 420 A4 210 × 297 Note: Margins and information panels are contained within these dimensions. Figure 3.1: Relative size of recommended drawings A0 A2 A1 A4 A3 3.6 Borders Borders should be 20mm (min.) for A0 and A1 and 10mm (min.) for A2, A3 and A4. The border margin line should be at least 0.5mm thick. 3.7 Title and information panels Key information relating to the task and drawings should be placed in the bottom right-hand corner of the drawing sheet (panel A in Figure 3.2). Figure 3.2: Layout of key information 0.5mm min. 20mm min. B A 20mm min. A0 – A1 10mm min. A2 – A3 – A4 180 The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 19 Panel A should include at least the following information: • • • • • • • • • office project number project title drawing number with provision for revision suffix drawing title office of origin scales drawn by (name) checked by (name) date of drawing A box should be provided immediately above panel A to contain the necessary reference to relevant bar and fabric schedule page numbers. Panel B may be developed vertically from panel A to include such information as revisions working up from panel A and notes (working down from the top of panel B). Notes on reinforcement drawings should include cross-references to GAs, a list of abbreviations, the grade of concrete, specified covers and the relevant ‘schedule refs’. 3.8 Key For tasks where a portion of the work has to be divided into several drawings, it is useful to have a small diagrammatic key on each drawing, with the portion covered by that drawing clearly defined, and adjacent panels identified with a given drawing number. 3.9 Orientation 3.9.1 Site plans The direction of the north point should be clearly shown. 3.9.2 All other drawings All other drawings relating to particular buildings or major subdivision of a task should have consistent orientation, which should preferably be as close as possible to the site-plan orientation. 3.10 Thickness of lines The objective of using varying line thicknesses is to improve clarity by differentiation. The scale of drawing and the need for clear prints to be taken from the original should be borne in mind. The following suggested line thicknesses are considered suitable for RC drawings: Concrete outlines generally and GA drawings 0.35mm Concrete outlines on reinforcement 0.35mm Main reinforcing bar 0.70mm Links 0.35–0.70mm Dimension lines and centrelines 0.25mm Cross-sections of reinforcement should be drawn approximately to scale. 20 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) 3.11 Lettering Distinct and uniform letters and figures ensure the production of good, legible prints; the style should be simple. Capital letters should be used for all titles and subtitles. Lowercase letters may be used in notes. 3.12 Spelling The spelling of all words should be in accordance with BS 6100-916. 3.13 Dimensions The GA drawing should show all setting-out dimensions and sizes of members. The reinforcement drawings should contain only those dimensions necessary for the correct location of reinforcement. Figure 3.3 shows the points to which the dimension lines should relate. Figure 3.3: Dimension lines 1104 1800 Dimensions should be written in such a way that they may be read when viewed from the bottom or the right-hand side of the drawing. They should, where possible, be kept clear of structural detail and placed near to and above the line, not through the line. For site layouts and levels, the recommended unit is the metre. For detailing reinforcement and the specification of small sections, the recommended unit is the millimetre. It is not necessary to write ‘mm’. Dimensions should normally be to the nearest whole millimetre. Thus: 4.250 114.200 6.210m 5 15 1725 3.14 Levels 3.14.1 Datum On civil engineering and major building works it is usually necessary to relate the task datum — a temporary benchmark (TBM) or transferred Ordnance Survey benchmark — to the Ordnance Survey datum. On other works, a suitable fixed point should be taken as task datum, such that all other levels are positive. This datum should be clearly indicated or described on the drawings, and all levels and vertical dimensions should be related to it. Levels should be expressed in metres. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 21 3.14.2 Levels on plan It is important to differentiate between existing levels and intended levels on site layout drawings (Table 3.2, row n). 3.14.3 Levels on section and elevation The same method for levels on plan should be used, except that the level should be projected beyond the drawing with a closed arrowhead indicating the appropriate line. When developing a structure, it is the level of the structure that is important. If it is necessary to refer to the finished floor level, this should be a reference in addition to the structural floor level (Figure 3.4). Figure 3.4: Levels on sections 40 FFL SSL 12.000 3.15 Scales Scales should be expressed as ratios e.g. 1 :10 (one to ten). The following scales are recommended as suitable for concrete work: GAs wall and slab detail beam and column elevations beam and column sections 1 :100 1 :50 1 :50 1 :20 Where larger scales are required, 1 : 10, 1 : 5, 1:2 or full-size are preferred. It is quite common for a drawing to be printed at a different scale than that for which it was drawn. For this reason, further information should be added indicating the original size of drawing (e.g. 1 :100 for A1). 3.16 Plans Plans should be drawn in such a way as to illustrate the method of support below, which should be shown as dashed lines. This is achieved if one assumes a horizontal section drawn immediately above the surface of the structural arrangement or component. Dimension lines should be kept clear of the structural details and information. 3.17 Elevations An elevation on a portion of a structure will normally be taken as a vertical cut immediately adjacent to the element under consideration. Structural members cut by the section should be shown in continuous lines. Other connecting members behind the member being detailed should be identified by dashed lines. 22 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) 3.18 Sections Where sections are taken through structural elements, only the material in the cutting plane is shown on a section; in general a cut showing features beyond should not be used. For clarity, the cut member may be shaded. The directions of sections should be taken looking consistently in the same direction, looking towards the left for beams and downwards for columns. A section should be drawn as near as possible to the detail to which it relates. 3.19 Gridlines and a recommended reference system A grid system provides a convenient way to locate and reference members, since columns are usually placed at or near the intersection of gridlines (Figure 3.5). Figure 3.5: Framing plan 1 2 3 2:5 C22 C12 C Ba2:52 B31 B25 B21 B11 Ba B23 B24 B12 B B22 A A12 A31 A14 A15 A21 A13 A11 A16 2A2 Grid notation should be agreed with the architect and would normally be numbered 1, 2, 3 etc., in one direction, and lettered A, B, C, … X, Y, Z, AA, AB, etc. (omitting I and O) in the other direction. These sequences should start at the lower left corner of the grid system. Supplementary grids, if required, can be incorporated within the system and identified as follows: Aa, Ab, Ac, Ba, 2.5, 4.2, etc. Referring to Fig. 3.5: • All beams within a floor panel are referenced from the column situated in the lower left corner of that panel, e.g. column reference B2 occurs at the intersection of grids B and 2. • Each beam reference includes the column reference plus a suffix number, e.g. B21, B23, etc. for beams spanning up the panel, and B22, B24, etc. for beams across the panel. • similarly for supplementary column Ba2:52 This format is similar to the system used successfully for structural steelwork. Beams should be labelled on the GA drawing, particularly off-grid members. Beams on gridlines may have their labels omitted, in which case strings of beams should be described as: ‘beams along gridline B/1 to 3’. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 23 3.20 Layout of slabs GAs are developed over a period of time and coordinated from dimensional information provided by the architect, engineer and specialists. The dimensions should be checked and approved before commencing the detailing of reinforcement. 3.20.1 Methods of preparing GA drawings for concrete structures As projects vary in size and complexity, it is important to select a scale that will enable the final drawing to be read with clarity. Large floor areas can be spread over several drawings and linked and referenced by means of key plans. Local complexities, such as staircases, can be isolated and referenced to a larger-scale drawing. 3.20.2 Information shown on GA drawings for concrete structures On plan (Table 3.2) Table 3.2: GA drawings: information shown on plan (a) Gridlines 2 These form a network across the job and provide a convenient way of dimensioning and referencing elements (Section 3.19). Grids usually coincide with the centrelines of columns; clarify if they do not. D (b) Centrelines C These often coincide with gridlines. Otherwise notate and locate by offset dimensions from nearest grid. It is useful to locate groups of holes, pockets, isolated bases, plinths, machinery, plant, etc. 3050 50 CL (c) Columns 150 CL COL. CL BASE MILL 100 200 300 State overall concrete size (with clear indication of orientation) and locate relative to the nearest gridlines. If the size of the column is greater below floor, show the lower profile dashed; its size will be indicated on the lower floor plan. Where repetition occurs it may be convenient to add an explanatory note, e.g. ‘all columns 300 × 300 and centred on gridlines unless noted’. col. 500 × 300 (d) Nibs on columns 80 50 80 200 Where the profile becomes more complex it may be necessary to refer to an enlarged detail for dimensions. Elevations will be required if the vertical extent of the nibs is not obvious from the plan. 300 200 Dimension on plan. 90 100 200 24 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Table 3.2: Continued h (e) Downstand beams State beam reference (Section 3.19) and overall concrete size (h × b), both preferably at the centre of span. The dashed line plots the profile of the lowest beam soffit. b 200 Where repetition occurs it may be convenient to add an explanatory note, e.g. ‘all internal beams 600 × 300 unless noted’. 4B1 h h (f ) Upstand beams 500 × 300 550 × 300 3B4 State beam reference and overall concrete size (h × b). Add level to top of beam and/or draw section to clarify. b b 3C2 2.570 800 × 350 (g) Nibs and kerbs on beams NIB Locate extent of projection on plan and notate, indicating depth. Clarify with section and/or add levels to top. 200 deep 2.150 425 1575 150 600 150 KERB 150 high (h) Bases and ground slabs (150) GROUND SLAB Notate and indicate thickness. (500) BASE Type ‘A’ (j) Suspended slabs Show direction of span and indicate thickness of slab, preferably near the centre of the panel. • one-way spanning 160 175 • two-way spanning • cantilever 150 CANTILEVER • tapered cantilever (add section and indicate direction of taper) 150 to 200 CANTILEVER 175 The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) Table 3.2: Continued (k) Walls 150 95 State wall thickness and its location relative to the nearest datum. If the wall size under is different, show its profile dashed; its thickness will be indicated on the lower floor plan. 105 150 WALL (l) Dwarf walls and parapets 350 150 105 95 These walls are viewed just above their top and notated. Sections and/or levels are added for clarity. 150 PARAPET 31.100 32.500 (m) Loadbearing walls 450 475 • Indicate wall material and thickness and its location relative to the nearest datum. Supporting walls under to be shown dashed and notated on the lower floor plan. 225 Block WALL • Locate and identify walls above floors that are not continuously supported by walls below. 225 Brick WALL 425 above slab only Non-loadbearing partitions are not generally shown on structural drawings. (n) Levels These provide a vertical datum and should be displayed prominently at each level as appropriate, thus: • top level of concrete, e.g. foundation base 125.000 • top of structural slab level SSL 150.050 • top of finished floor level FFL 150.075 • top of existing level EL 150.075 50 FALL • arrow indicates direction of down-slopes and falls, and up-slopes • arrow indicates level to top surface as noted UP LEDGE 245.750 | 25 26 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) 50 STEP Table 3.2: Continued (p) Steps in level Lines at a change in level can be quickly identified by adding sectional hatching to the plan as follows: • step on top surface • splay on slab soffit shown dashed • locate steps to nearest datum appropriate 150.050 150.000 150 45º splay under 2000 (q) Joints 100 Description of Any special joint required by the designer should be located and notated on plan with a bold chain-dashed line and supported by a section if required for clarification. JOINT 5250 (r) Stairwells STAIR See drg.. (s) Holes C L group All should be drawn to scale, sized and located to the nearest datum (circular holes ⩽150mm diameter and rectangular holes up to 150 × 150mm may not be shown): 175 75 C L 300 × 200 C L 175 x 100 2 no HOLES 100 x 100 80 160 • holes through beams or walls Indicate level to bottom of hole, e.g. window sill. Show cross dashed if below the section, e.g. downstand beam. An elevation will be required if holes are too complicated to show on plan. 200 C L 170 175 • hole through slab • groups of holes Identify holes with a cross. 450 250 350 On floor plans, complicated areas such as stairwells are often referred to an enlarged layout drawing. The direction of stair flights should be indicated with an arrow pointing in the relevant direction. 1250 × 500 350 9.750 500 500 175 200 • similar to holes but identify area with diagonal only and notate. • small pockets such as those used for anchor bolts are usually identified by a large dot and notated. pkt 25 deep 170 275 4 no pkt 125 × 125 100 deep 350 325 75 (t) Pockets and recesses 350 OPENING The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 27 On section Sections are drawn to clarify the plan and provide mainly vertical information (Table 3.3) Table 3.3: GA drawings: information shown on section (a) General cross-sections 175 75 SFL 1.500 600 (b) Local sections 200 200 These provide a general impression of the entire vertical structure. Major dimensions and levels shown. Complicated profiles etc. may remain undimensioned; these are shown by local section prepared with the floor layouts. The elevation of background walls and columns are often included to increase impression. Show all vertical dimensions and levels. Adding some horizontal dimensions will help to tie in with the plan. It is preferable for local sections to be placed alongside the plan. 3.20.3 Fixing in concrete Where ancillary fixings are likely to affect the proper location of the reinforcement, they should be located on the drawings. Where extensive, these fixings may be indicated only, and refer to other drawings for location etc. Consideration should also be given to any extra reinforcement required. 3.20.4 GA drawing for concrete structures Figure 3.6 is an example GA drawing. 3.21 Layout of foundations The position of each foundation should be given relative to the gridlines. The width, length and depth should be given and the level of the bottom of the foundation should be supplied relative to a given datum. This information is often supplied in tabular form. Each foundation should be given a distinguishing letter that will serve as a cross-reference for the foundation details given elsewhere. The maximum allowable safe ground bearing pressure should be shown in note form on the drawing. The blinding thickness and type should be noted. When piling is employed it is usual to have a separate GA or piling plan. This shows the position of piles relative to gridlines, and contains a schedule and notes which include the following relevant items depending on the project: • • • • • • • • • pile reference number diameter safe working load of pile imposed moment imposed horizontal force cut-off level minimum toe level angle of rake pile positional tolerances The horizontal dimensional permissible deviation is normally stated in the piling specification, but it should also be repeated on the piling plan. 28 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Figure 3.6: GA drawing: example for concrete structure 4 5 6 4250 3750 150 150 N KERB 150 high H52 600 × 300 250 150 H42 450 × 300 125 150 WALL G53 SSL 112.000 400 × 300 1650 125 PLINTH 1500 × 750 × 300 high with 4 no pkt 75 × 75 × 75 deep G61 G51 G54 STAIR See drg.... 3450 G41 450 × 300 150 7000 600 × 300 250 SSL 600 × 300 150 150 STEP 300 × 250 550 250 500 H NIB 200 deep 112.150 175 1100 G42 500 × 300 125 G52 G 500 500 F61 600 × 300 150 600 × 300 F51 CL 150 STEP 150 F42 F52 500 1800 1 COL. 500 × 300 400 × 300 CL 175 175 F41 450 × 300 3000 1350 450 × 300 600 × 300 250 150 F 7TH FLOOR LAYOUT All columns 300 × 300 and centred on grids, unless noted. 5 6 200 125 300 600 600 SSL 112.150 150 150 300 450 150 4 1 The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 29 3.22 Layout of stairs The stair GA drawing should indicate all the dimensions required to set out the concrete profile (Figure 3.7). Figure 3.7: Typical stair notation Flight 9 equal treads 20 18 Flight Architectural finishes shown 16 FFL 19 17 Soffit 14 Pitch 10 9 8 7 Tread or going Flight 6 5 20 equal risers 12 11 Landing FFL Storey height 13 Riser 4 3 Pitch Pitch line 2 1 FFL The architect will normally locate the stair between floors using the top of the finishes as the vertical datum. The height of risers will be equal but the thickness of finish may vary, particularly at floors and landings. It follows that structural risers may vary in height. Treads may require sloping risers to provide a nosing, and fillets may be needed to maintain a constant waist thickness (Figure 3.8). Figure 3.8: Typical stair shapes Finished risers equal Structural tread or going Riser Going Structural risers vary to suit thickness of finish Nosing Finishes Fillet Structural SFL waist Finishes Vertical risers Structural waist Sloping risers with fillets Finishes to treads of each flight align Finishes to soffit junction align It is often devised such that the finishes to nosings of adjacent flights will align across the stair. Sometimes the junctions of all soffits are made to align. 30 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) 4 Detailing and scheduling 4.1 Detailing techniques The majority of detailing examples contained in this guidance are based on a manual detailing system, that fully describes all aspects of each element. This is the traditional method of detailing in the UK, and tends to be simpler to plan and operate than the other methods listed here — but in certain circumstances can take longer to produce. 4.1.1 Tabular method of detailing The tabular method may be adopted where a number of concrete elements have a similar profile and reinforcement arrangement but have differing dimensions and quantity of reinforcement. A typical element is drawn, usually not to scale, but visually representative of its shape, with the dimensions and reinforcement given as code letters. A table is given to show the actual values of these code letters for each individual element (Table 4.1). Table 4.1: Tabular method of detailing — examples Plan Elevation Y Z B1 Level C 75 Blinding conc. B2 X B2 B1 Column bases Base No. off X Y Z Level — C Reinforcement B1 B2 7A, 7B, 7C 3 1800 1800 400 12 H20-1-150 12 H20-1-150 19.000 8A, 8B, 8C 3 1800 1350 400 9 H16-2-150 12 H20-1-150 19.000 Level D A E Lap length E 75 Kicker E E F B F A E E B F Level C E A–A E 1–1 E E E 2–2 Column starters Col No. off Level C Reinforcement D E Sect Elev Column dims F A B 7A, 7B, 7C, 7D 3 19.000 19.400 4 H32-3 3 H10-4-150 1-1 A-A 350 550 8C 3 19.500 19.950 6 H25-5 6 H10-6-150 + 6 H10-7-150 2-2 A-A 575 575 The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 31 Advantages • a large number of similar elements may be detailed on a few drawings • quicker to produce and thus saves detailing time Disadvantages • elements are not drawn to scale • checking of drawings and schedules tends to take longer and is more prone to error • once alterations or additions are made, special details may be required to which the initial tables have to refer, this complicates the system and can lead to errors • visual checks of drawings may be misleading 4.1.2 Template drawings/typical details These are used where a library of typical elements and details have been set up. The advantage of these drawings is obvious, but care must be taken to ensure that the details given do, in fact, apply to the condition required. A check should also be made to ensure that they reflect the requirements of the client and architect. 4.1.3 Overlay drawings These are layers of information brought together to form a single drawing. 4.2 Detailing reinforcement 4.2.1 General Reinforcement detailing should be kept as simple as possible, consistent with showing its shape and exact location (a list of standard shapes is given in Appendix B). The information given on a drawing should be in accordance with BS 86667. The standard sequence of description is as follows: 1. 2. 3. 4. 5. 6. Number Type and grade Size Mark Bar centres Location or comment For example, a slab described as ‘20H16-63-150B1’ contains 20No. high yield deformed bars of 16mm nominal size at a pitch of 150mm in the bottom outer layer. The bar mark is -63-. The bar centres, location or comment, are not usually required for beams and columns (Sections 6.3 and 6.4). To avoid confusion when totalling quantities for entry on the schedule, the number of bars in a group should be stated only once on the drawing. The comment is usually used to indicate the position, arrangement or orientation of the reinforcement. A number of abbreviations are used to keep the description brief (Appendix I). It is good practice to include the abbreviations in the drawing notes. Since the contractor may not be familiar with this notation it should be illustrated by a sketch on the relevant drawings. All reinforcement must be fixed prior to concreting. Bar bending schedules must include all relevant elements relating to the pour, e.g. wall starters, column starters and shear rebar/studs. Although the elements of a structure, such as beam, slabs and columns, are detailed separately, the designer and the detailer should always consider each element as a part of the entire structure. Frequently, the arrangement for reinforcement in an element will affect the arrangement in the adjacent elements, and the following cases often arise: • at beam-to-column intersections where the beam reinforcement must avoid the column reinforcement, which is likely to be cast into the concrete before the beam reinforcement is fixed 32 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) • at beam-to-beam intersections where levels of several layers of reinforcement in each beam must be such that they will pass over each other and give the correct cover to the upper and lower layers • at slab-to-beam intersections the cover over the reinforcement in the beam must be sufficient for the top steel in the slab to pass over the beam with the correct cover Generally, it is advisable early in the design to establish a system for achieving this, particularly in projects on which several detailers may be working simultaneously on adjacent structural elements. Flexible detailing should be carried out so that reinforcement cages can be prefabricated or fixed in situ. Figure 4.1 shows a typical layout to achieve this. The decision to preassemble the reinforcement will normally be taken by the contractor. However, the designer and detailer should keep the possibility in mind. Figure 4.1: Internal beam/column intersection — flexible detailing of reinforcement Column bars straight through junction Link hanger bars stop short of column face Top support bars and primary beam bars placed above secondary beam bars Secondary beam Primary beam Bottom support bars Bottom span bars stop short of column face Bottom span bars stop short of column face The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 33 4.2.2 Intersection and layering of reinforcement The physical size and shape of bars affects how the intersection and layering of bars is arranged. Figures 4.2–4.4 show the intersection of a complex beam and column intersection (and the following notes provide guidance to the detailer): 1. Every column bar must be retained by a link except where the distance between column bars is ⩽150mm, in which case every other bar should be retained by a link. 2. Where column reinforcement is bent out, e.g. top-lift of column, the position should be clearly shown in order to maintain the correct concrete cover and clearance for slab and beam reinforcement. This may be in layer three for ease of fixing and to avoid clashing. 3. Where the secondary-beam reinforcement has increased top cover, check that the resulting reduction in lever arm is satisfactory (Section 5.1.6). Figure 4.2: Elevation of reinforcement at beam/column intersection Column reinforcement from above cranked inside Crank 1:12 Check that when column bars are cranked in they do not foul any other reinforcement 1 Compression or tension lap depending on design 50 12 Kicker Hole for vibrator, allow 75mm space for every 300mm of beam width See note 3 See note 2 Check sufficient space for slab reinforcement at correct cover Nominal longitudinal lacing bar Cross ties at 1000 crs to limit free height of link to 400mm Check concrete cover is maintained to link Spacer bars See enlarged detail Check whether chamfers/fillets are required (they may affect cover to reinforcement) 34 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Figure 4.3: Detail of beam corner See Section 5.2.5 If corner bar has to move to the right use smaller diameter to fit into radius of link. Check with designer Link Spacer bars at 1000 Link Check that if main bar is displaced it will not foul any other bar Check that standard radius for both links and secondary beam reinforcement will pass between main reinforcement Figure 4.4: Plan of reinforcement at beam/column intersection Check there is sufficient space between links to allow concrete and a vibrator to pass through. When calculating actual space between links remember to add thickness of returned legs of link Returned leg of link With large columns it is advisable to keep central area free of links to allow access for cleaning out formwork prior to concreting Check minimum spacing (see Sections 6.3.2.2 and 6.4.2) Check whether chamfers/fillets are required (they may affect cover to reinforcement) Denotes column bars from below Beam bar The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 35 4.2.3 Preformed cages The use of preformed cages can improve the speed and efficiency of work on site (assuming adequate storage, craneage and correct handling). It allows the contractor to assemble a large proportion of the reinforcement in one place, and from there to lift the cages into position using cranes. Prefabrication of reinforcement cages in either a designated site or off site, may have site safety benefits. Flexible detailing The term ‘flexible detailing’ is used to describe the method of detailing end bars (as separate from the main longitudinal bars of an element). This method ensures that the correct end cover can be achieved by a limited amount of telescoping at the splice. It also encourages the detailing of preformed cages. A typical example is the detail of separate bottom splice bars at the supports of continuous beams which lap on to the main span bars. Internal beam/column intersection The beam/column intersection (Fig. 4.1) demonstrates some basic rules in the preferred method of detailing such cages, namely: • neither the bottom span bars nor the link hanger bars extend into the column • continuity through the column is provided by the main support bars and by bottom support bars of appropriate sizes This arrangement of steel has two major advantages. Firstly, the links, bottom span bars and link hanger bars can be completely prefabricated. Secondly, since the support bars do not have to be positioned in the corners of the links, there is considerable scope, without resorting to cranking, for them to be positioned to avoid column or intersecting beam reinforcement. External beam/column intersection The method of connecting a beam with an edge column (Figure 4.5) should take account of the construction sequence. U-bars may be placed into the column reinforcement. These can be fitted after the column below has been cast and before the prefabricated beam cage is fixed in position. Note: U-bars must be positioned as close to the far face of the column as possible. Figure 4.5: External beam/column intersection — flexible detailing of reinforcement 36 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Where the design requires L-bars with the vertical leg to be fixed into the lower column (MD S2), their position should be clearly shown on the drawings. The beam L-bars are cast into the lower column before the prefabricated beam cage is placed in position (Figure 4.6). It should be noted that this detail can delay construction if the reinforcement is not fixed in the correct position. Figure 4.6: External beam/column intersection — main top-beam bars bent down into column 4.2.4 Straight bars Straight bars are easier to detail, supply, transport and fix than bars with bends. They should be used wherever possible. 4.2.5 Welded fabric Where the same fabric is used throughout, it is good practice to identify the perimeter and note the type of fabric (including orientation), layers, laps, etc. Where the fabric type varies, individual locations should be shown. The number of fabric sheets in a set should be stated only once on the drawing. Layering of fabric sheets can be avoided by clearly stating/scheduling the use of ‘flying end’ fabrics, or by suitable detailing of purpose-made fabrics. Where complicated detailing of fabric sheets is required e.g. for voided slab construction, manufacturers will often be able to assist. Also see Sections 5.1.11 and 6.2.2.14. 4.2.6 Chairs BS 797317,18 provides the specification for proprietary chairs. In general, this Manual does not include the detailing of top steel support chairs since this is considered to be the contractor’s responsibility. An exception to this concerns multi-column foundations and rafts (Section 6.7.2). 4.3 Precast concrete Where congestion of reinforcement occurs in precast concrete it may be necessary to fabricate a prototype before finalising the details. It is essential to check: • cover shown on drawing with that assumed in the calculation • cover to reinforcement actually achieved on site The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 37 4.4 Checklist for detailer • Study and be familiar with what is to be detailed. Check that calculations, setting-out details, concrete profiles, services, concrete covers, type of reinforcement, and the concrete grade required, are known. • Decide which scales are to be used. • Plan out the contents of the drawings and therefore the number required. • Determine which are secondary and which are main beams from calculations and GA drawings; check direction of slab spans and layering of slab reinforcement. • Determine setting-out of column reinforcement. • Consider any difficult junctions and draw sketch details to a scale of 1: 10 or larger to clarify. • Check that beam reinforcement will pass column reinforcement. • Check beam-to-beam connections and ensure layers of reinforcement do not clash. • Check location of laps, remembering maximum lengths of bar available. • Detail all beams in one direction, then all beams in the other direction. • Draw sufficient sections or details to show reinforcement arrangement — not only in simple areas but particularly in congested areas of reinforcement. • Check wording required for title boxes, notes, job number and drawing number. • Produce bar or fabric schedules, using a print of the drawing and mark off bars as they are listed; update drawing with errors found during scheduling. • Provide copies of both drawing and schedules for checking by another competent person. 4.5 Schedules and scheduling 4.5.1 General Scheduling is the operation of listing the location, mark, type and size, quantity, length and bending details of each bar or sheet of fabric. When dealing with bars, the completed lists are called ‘bar schedules’ (Figure 4.7). The bars should be grouped together for each structural unit, e.g. beam, column, etc. In a building the bars should be listed pour by pour, element by element, level by level, floor by floor, to allow the reinforcement to be called-off without error. Separate schedules should be prepared for fabric reinforcement using a form fabric schedule (Figure 4.8). Fabrics should be grouped together according to their BS reference number and sheet size. For cutting and bending purposes, schedules should be provided separately (A4 size) and not as part of the detailed reinforcement drawings. Each schedule should be a document complete in itself, and reference to earlier schedules by the use of terms such as ‘as before’ or ‘repeat as 1st floor’ should not be made. Schedules and drawings should have the same revision to ensure the latest schedule and drawing is used. Schedules are used by the: • • • • • • • detailer person checking the drawing contractor who orders the reinforcement organisation responsible for fabricating the reinforcement steel fixer clerk of works or other inspector quantity surveyor The schedules should have simple consecutive reference numbers not exceeding six characters, and should be cross-referenced to the relevant drawing number. A convenient way of achieving this is to use the first three characters to refer to the drawing number (implying that the task will be divided into units with a maximum number of 999 drawings per unit), to use the next two characters to describe the schedule number (starting at 01 and not exceeding 99 schedules per drawing), and to reserve the last character for revision letters. If an internal job number or other internal reference number is used, it is suggested that this should be incorporated in the site reference, rather than extending the reinforcement schedule reference. Drawing and schedule numbers may be determined using the numbering systems found within collaborative tools. 38 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Figure 4.7: Typical bar schedule Paper width 210mm or 297mm (landscape, columns in same order, widths pro rata) 5 25 9 9 9 9 9 13 13 12 35 Consultant/Detailer name/logo Project: Member: Level: Pour No: Beam 18 12 Job No: New Library Surbridge Ring Beam Level 2 Pour 4 Drawing No: Date Prepared: Prepared By: Bar Type No. No. Total Length Shape mark and of in no. of each Code size mbrs each bar† mm 12 16-01-20 SSK C* mm D* mm (160) (160) B12 1 80 80 2200 51 500 500 02 B20 1 48 48 3000 11 190 (2850) 03 B16 1 80 80 3075 21 1450 225 E04 B16 1 20 20 775 99-xxx 500 12 12 Page No: Rev: Date Revised: Checked By Status: 2200-41983 B* mm 01 12 50200796 A* mm E* mm F* mm R* mm (1450) (300) 13 6 1 of 4 01 31-01-20 AMB C Weight Rev (kg) 156 01 355 01 388 01 24 01 47 01 682 01 197 01 COUPLER MANUFACTURER AND TYPE TO BE ADDED TO THE NOTATION STANDARD FEMALE COUPLER (B) A E05 B16 1 20 20 1500 99-xxx 1500 COUPLER MANUFACTURER AND TYPE TO BE ADDED TO THE NOTATION 21 × 10 = 210 Paper length 297mm or 210mm (landscape, columns in same order, lengths pro rata) 10 15 Member 12 A STANDARD MALE THREADED COUPLER 06 B32 1 12 12 9000 00 9000 07 S16 1 25 25 5000 00 5000 08 D16 1 160 160 1600 00 1600 404 01 09 B16 1 50 50 2000 99-xxx 2000 158 01 Austenitic Ferritic (Duplex) 1.4501 COUPLER MANUFACTURER AND TYPE TO BE ADDED TO THE NOTATION A B C THREADED END WITH HEADED END This schedule conforms to BS 8666:2020 Page Total 2411 kgs 37 * Specified in multiples of 5mm. † Specified in multiples of 25mm Page 1 of 4 Derived/adapted from BS 8666:2020 Status: P Preliminary T Tender C Construction 6 The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 39 Figure 4.8: Typical fabric schedule Consultant/Detailer name/logo Project: Member: Level: Pour No: Job No: New Library Surbridge Ring Beam Level 2 Pour 4 Drawing No: Date Prepared: Prepared By: BS reference or sheet details Fabric mark Type No. and Pitch † of size wires mm mm Length † mm Overhangs O2 O1 O3 O4 mm mm Page No: Rev: Date Revised: Checked By Status: 50200796 2200-41984 16-01-20 SSK 1 of 4 01 31-01-20 AMB C Special details and/or bending dimensions Sheet length “L”† m Sheet width “B”† m No. of sheets Shape Code Bending instruction A* B* C* D* EIR* mm mm mm mm mm Rev letter Purpose-made fabric example 20 H10 125 6600 300 300 6.6 12 38 04 25 H8 250 2450 25 50 150 6300 L 2.45 Standard fabric example 05 B 785 6.2 2.2 12 37 500 B L This schedule conforms to BS 8666:2020 * Specified in multiples of 5mm. † Specified in multiples of 25mm Status: P Preliminary T Tender C Construction Derived/adapted from BS 8666:2020 The form of bar and fabric schedule and the shapes of bar used should be in accordance with BS 8666. The preferred shapes account for more than 95% of the reinforcement used. It is preferable that bars should be listed in the schedule in numerical order. It is essential that the bar mark reference on the label attached to a bundle of bars refers uniquely to a particular group or set of bars of defined length, size, shape and type used for the project. This unique reference is achieved by a combination of the bar schedule reference number and the bar mark number. To comply with BS 8666, both the schedule reference number and the bar mark must appear on the label attached to the bundle of bars. Thus, the bar schedule reference number 046 02A in the example that follows (note the importance of the zeros) and the bar mark are associated, and the bar-marking system that follows is based on the assumption that the bar schedule reference numbering system set out in BS 8666 is used precisely as described with no variations. Each schedule must have a different reference number and must refer only to one drawing. Such terms as sheet number, page number, 1 of 8, 2 of 8, etc. and such practices as including the date, the year, the detailer’s initials, the job number or other internal reference as part of the reference number must not be used 40 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) with this combined system of bar marking and schedule numbering. Each of these practices may have intrinsic merits, but they should be abandoned in favour of a system that is universally applicable and universally understood. Correct scheduling in the UK is not possible without a thorough knowledge of BS 8666. The bar size is not part of the bar mark, and prefixes or suffixes of letters or other characters to describe the location of the bars should not be included. The exception is when bars of varying shape or length are used and are described on the drawing thus: 8H20-1(a to h)-150 Note this may appear to be one bar mark, but in effect it is delivered as eight bars collected together that have to be sorted on site. This should generally be avoided where possible (or bars should be grouped to reduce the number of varying bars). It is good practice to discuss with the contractor prior to implementation. The bar mark given on the schedule is therefore 1a, 1b, 1c. On a small project with only a few drawings it may be convenient to start at bar mark 1 and carry on through the whole task in a consecutive sequence. On larger projects it may be more convenient to start scheduling each drawing with bar mark 1, relying on the site to distinguish between mark 1 on drawing 1 and mark 1 on drawing 2. When top and bottom reinforcement are detailed on separate drawings it is advisable to allocate a group of bar marks for each drawing, e.g. bottom reinforcement bar marks 1–99, top reinforcement bar marks 100–199. When it becomes necessary to revise a bar item on the schedule or drawing, both the drawing and schedules should be re-issued. 4.5.2 Allowances for tolerances/deviations Cover to reinforcement is liable to variation on account of the cumulative effect of inevitable small errors in the dimensions of formwork; and the cutting, bending and fixing of the reinforcement. All reinforcement should be fixed to the nominal cover shown on the drawings; using spacers of the same nominal size as the nominal cover (Section 5.2.1) and the correct size of chairs to achieve the nominal cover. Where a reinforcing bar is to fit between two concrete faces (e.g. a single rectangular link in a beam), the dimensions on the schedule should be determined as the nominal dimension of the concrete, less the nominal cover on each face, and less an allowance for all other errors (Table 5.6). It should be noted that the actual size of the bar is larger than the nominal size (Section 5.1.6). 4.5.3 Out-of-plane deviations Due to the inherent properties of the reinforcement, bars with two or more bends may (albeit rarely) deviate out-of-plane. For 16mm bars and smaller this does not normally cause difficulties with fixing bars on site. For bars larger than 16mm the issue may be more significant and where critical, consideration should be given to specifying the bars using a Shape Code 99 with a limit on out-of-plane deviations. This limit should be agreed with the fabricator. Alternatively, the number of bends in a bar could be restricted e.g. specifying L-bars rather than U-bars. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 41 4.6 Procedure for checking reinforcement drawings and schedules The checking of drawings comprises three stages (detailed in Box 3). Box 3: Checking of reinforcement drawings Stage 1: Design check • Do the drawings correctly interpret the design as described in (and supported by) the checked calculations? Stage 2: Detailing check • Has the drawing been prepared in accordance with current standards and does it meet the requirements of the particular task? • Does the information agree with the GA and other associated drawings, and bar and fabric schedules — with particular reference to dimensions, termination of reinforcement, construction details, notes, etc? • Can the details provided be constructed in practice? Where standard drawings are used they should be checked to ensure they represent the actual structure correctly. When alterations are made, they should be checked to ensure original design intentions have not been lost. Stage 3: Overall check • Is the drawing, in all general aspects, suitable for its purpose and truly reflective of the project’s requirements? • Does each drawing have a ‘box’ containing the name of the detailer and checker? Specific checks (note this list is unlikely to be fully comprehensive): • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Is general presentation and orientation correct? Are title, scales and drawing numbers correct? Are revision letters correct and their location shown? Are sufficient sections and details given? Are general notes complete and can they be understood? Is spelling correct? Have all standards and codes of practice been complied with? Are setting-out dimensions correct? Have check dimensions been included? Do running dimensions agree with overall dimensions? Can materials specified be obtained? Do numbers, sizes and reinforcement agree with the relevant calculations and other drawings? Has cross-referencing to other drawings and bar and fabric schedules been provided? Where applicable, is quantity correct? Are chamfers, fillets and drips, and other similar features shown? Are all projections reinforced? Is the cover specified and correct? Are splices and laps in correct position? Do splices suit construction joints? Is there congestion of reinforcement? Are large-scale details required? Are cranks required where bars cross? Is spacing of reinforcement correct both on plan and section? Is reinforcement required for anti-crack or fire resistance? Do hooks foul other reinforcement? Are schedules correct? Have drawings been signed by the detailer and checker? Where required, are the spacers and chairs shown/specified? Have transverse bars been provided where change in direction of longitudinal reinforcement is greater than 1 in 12? 42 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) 5 Technical information and requirements 5.1 Reinforcement 5.1.1 General BS 444919 specifies the requirements for weldable reinforcing steel manufactured from bar, coil and decoiled product in accordance with Annex C of BS EN 1992. BS 4449 meets the requirements of BS EN 1008020. BS 448321 specifies the requirements for factory-made machine-welded steel fabric manufactured from deformed wires conforming to BS 4449 and Annex C of BS EN 1992. BS 4483 meets the requirements of BS EN 10080. BS 448222 contains provisions for plain, indented and ribbed wire. The characteristic strength and ductility requirements are aligned with Grade B500A of BS 4449. This standard is complementary to the requirements of BS EN 10080 and Annex C of BS EN 1992, except that no fatigue performance is specified and the Eurocode only relates to ribbed and not plain or indented steel. In the UK, CARES5 is the certification body that ensures reinforcement is correctly produced, processed and handled. It covers steel production and billet casting, and the rolling, cutting, bending, fabrication and welding of reinforcement. CARES also operates a Technical Approval scheme, relevant for products derived of reinforcement, e.g. reinforcement continuity systems, punching shear reinforcement systems and couplers. 5.1.2 Strength/ductility properties BS 4449 and Annex C of BS EN 1992 specify the strength and ductility requirements for three grades of ductility: Grade A, Grade B and Grade C. The tensile properties are given in Table 5.1. Grade 250 (mild steel) plain bars are no longer commonly available. Where available they may be found in sizes 8, 10, 12 and 16mm to BS EN 13877-323. Other bar types are as defined in the project specification. Table 5.1: Tensile properties of reinforcement Grade Yield strength Re (MPa) Stress ratio Rm/Re Total elongation at max. force Agt (%) B500A 500 ⩾1.05 ⩾2.5 B500B 500 ⩾1.08 ⩾5.0 B500C 500 ⩾1.15 <1.35 ⩾7.5 Notes: Rm = tensile strength. Re = yield strength. Derived/adapted from Table 4 of BS 4449. 5.1.3 Bar identification Reinforcement can be identified by the arrangement of ribs with dots or spaces between them. For Grade A steel, the bars have two or more series of parallel transverse ribs with the same angle of inclination and the same direction for each series. For Grade B steel, the bars have two or more series of parallel transverse ribs. For bars with two or three rib series, one of the series is at a contrary angle to the remainder; and for bars with four rib series, two of the series are at a contrary angle to the remainder. For Grade C steel, the bars have the same rib series as Grade B. However, in each rib series, the ribs shall alternate between a higher and lower angle with respect to the bar axis (differing by at least 10°). The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 43 The identification of country of origin is as follows: UK, Ireland, Iceland: Austria, Czech Republic, Germany, Poland, Slovakia: Belgium, Luxembourg, Netherlands, Switzerland: France, Hungary: Italy, Malta, Slovenia: Denmark, Estonia, Finland, Latvia, Lithuania, Norway, Sweden: Portugal, Spain: Cyprus, Greece: Other (non-European) countries incl. China, Egypt, Nigeria, Russia, Saudi Arabia and Ukraine: 5 1 2 3 4 6 7 8 9 ribs rib ribs ribs ribs ribs ribs ribs ribs All CARES-approved reinforcing steel is identified by rolling marks on the surface of the bar at intervals of ⩽1.5m (Figure 5.1). Figure 5.1: Rib patterns identifying ductility grades Example rib pattern for Grade B500A Example rib pattern for Grade B500B Example rib pattern for Grade B500C The rolling mark comprises: • the CARES certification mark • the country • the mill Figure 5.2 shows the CARES certification mark and indicates that the product is CARES-approved. The CARES Approved Company tool at: www.ukcares.com/approved-companies may be used to source the country and mill that produced the reinforcement. 44 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Figure 5.2: Manufacturer’s identification mark using CARES’ product marking system Bar mark 5-25 is shown below: The CARES mark 5 ribs 2 ribs 5 ribs Notes: ‘Dot-dash-dot’ denotes CARES-approved steel. Number of ribs between next two dots after CARES certification mark, indicate country of origin (in this example, country = 5). Number of ribs between next two dots indicates steel mill number (in this example, mill number = 25). Dash denotes Grade 500. 5.1.4 Notation The notation (Table 5.2) should appear before the bar diameter, so if a Grade B bar of 20mm diameter is required, B20 should be used. Note that Grade A bars are only available in diameters of ⩽12mm. Also, the majority of reinforcement supplied in the UK is Class B or C, so Class B reinforcement should generally be specified. Table 5.2: Notation of steel reinforcement Type of reinforcement/fabric (in accordance with BS 4449) Notation Strength (MPa) For diameters ⩽12mm, Grade B500A, Grade B500B or Grade B500C For diameters >12mm, Grade B500B or Grade B500C H 500 Reinforcement Grade B500A A 500 Reinforcement Grade B500B or B500C B 500 Reinforcement Grade B500C C 500 Smooth plain round bar, straight Shape Code 00, for dowel bars only conforming to BS EN 13877-3 D The specific grade/s and steel designation number/s of ribbed stainless steel conforming to BS 67446 and BS EN 1008824 shall be stated on each relevant bending schedule S Reinforcement of a type not listed in this table, having material properties that are defined in the design or contract specification X Derived/adapted from Table 1 of BS 8666. 5.1.5 Specifying stainless steel The grade and type of stainless steel reinforcement should be specified by the designer in accordance with BS 67446. The detailer should identify the stainless steel reinforcement on the bar schedule by using the ‘S’ notation in accordance with Table 1 of BS 8666 and should communicate the grade and type of stainless steel reinforcement specified by the designer. The detailer should be aware of potentially longer lead times for stainless steel reinforcement compared to plain carbon steel reinforcement. 5.1.6 Sizes of reinforcing bars Design and detailing of reinforcement is based on ‘nominal sizes’ of bars and wires. The nominal size is the diameter of a circle with an area equal to the effective cross-sectional area of the bar or wire. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 45 The word ‘size’ rather than ‘diameter’ is used to describe the nominal size of bars. For example, on a nominal size 20 bar, the maximum diameter measures 23mm because of the surface deformations. Most deformed bars can be contained in a circumscribing circle 10% larger than the nominal size of bar. However, because of variations in rib size, individual sections can measure 13 or 14% more than the nominal size at the largest cross-dimension (Table 5.3). Examples where special care is required are given in Section 5.3. Table 5.3: Comparison between nominal size of bar and the actual max. size (mm) Nominal size 61 82 10 12 16 20 25 32 40 501 Actual max. size 8 11 13 14 19 23 29 37 46 57 1. Not a preferred size of bar. 2. Check availability in UK. Preferred sizes of high yield reinforcing bars in the UK are 8, 10, 12, 16, 20, 25, 32 and 40mm. Size 6 is not commonly available owing to low demand and infrequent rollings. Size 50 is not generally stocked by fabricators but can be available to order and is dependent on rolling programmes. Since off-cuts of 50mm are useless, the size tends to be ordered cut-to-length from the mill and requires careful planning. Consideration should be given to using the commonly available size 40mm in bundles instead of using 50mm. In the UK some of the larger steel suppliers choose not to stock size 8 bars, so availability should be checked before specifying. Note that large bar sizes may be difficult to handle and may require suitable cranage in accordance with Health and Safety regulations. Table 5.4 gives the cross-sectional area and mass per metre of the bars. Table 5.4: Actual area and mass of bars Bar size (mm) Cross-section (mm2) Mass per metre run (kg/m) 6 28.3 0.222 8 50.3 0.395 10 78.5 0.616 12 113.1 0.888 16 201.1 1.579 20 314.2 2.466 25 490.9 3.854 32 804.2 6.313 40 1256.6 9.864 50 1963.5 15.413 Derived/adapted from Table 7 of BS 4449. 46 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) 5.1.7 Length and overall dimensions of reinforcing bars Maximum bar lengths need to align with good practice, site pour layouts and site requirements/restrictions. Table 5.5 provides guidance. Table 5.5: Recommended maximum straight bar lengths Bar size Length 10–16mm Approx. 6–9m 20–40mm Approx. 12m Note: Approx. 12m may be used for size 16mm bars depending on pour locations and layouts. The stock length of bar is 12m, and the maximum length of bar available and transportable is 18m, but extra cost and delays may be involved if 12m lengths are exceeded. For a bent bar to be transportable the shape should be contained by an imaginary rectangle where the shortest side does not exceed 2.75m. 5.1.8 Rebending bars The minimum mandrel diameter for bending of bars for sizes ⩽16mm is 4∅ and for bar sizes >16mm is 7∅. Generally, rebending bars on site should not be permitted. Where it can be shown that the bars are sufficiently ductile (e.g. Class B or Class C steel), bars ⩽12mm size may be rebent provided that care is taken not to reduce the mandrel size below 4× the bar size. Larger bar sizes may be rebent only where they are within a proprietary reinforcement continuity system which holds a Technical Approval issued by a suitably accredited product certification body (e.g. CARES) and it has been shown by regular testing that no damage to the properties of the bar occur. Note that where rebending of bars is undertaken it can cause damage to the concrete surface. 5.1.9 Large diameter bends The designer will normally be responsible for the calculation of large diameter bends, but the detailer should be aware of their existence and should be able to recognise when a large radius bend is required vs. a standard bend. Tables in Appendix H give values of mandrel size for various concrete grades for a given steel design stress. Examples of where larger diameter bends are required include: • • • • end of column and wall connections to beams or slabs cantilever retaining walls corbels bottom bars for pile caps 5.1.10 Structural tying reinforcement to ensure Tying reinforcement is not intended to be additional minimum to ensure the robustness of the structure. sufficiently ductile, and Class A reinforcement is not robustness reinforcement to that required by the design, but is required as a It should be noted that reinforcement used for tying should be considered suitable for tying purposes. Refer to Clause 9.10 of BS EN 1992-1 for further information. Peripheral ties At each floor and roof level there should be an effective continuous peripheral tie within 1.2m of the edge of the structure. The peripheral tie should be able to resist a design tensile force equal to (20 + 4no ) ⩽ 60kN where no is the number of storeys. While this contradicts what is stated in the UK National Annex, it is considered that this reflects the intention of the UK BSI Committee. Internal ties At each floor and roof level there should be internal ties in two directions approximately at right angles. They should be effectively continuous throughout their length and should be anchored to the peripheral ties at each end, unless continuing as horizontal ties to columns or walls. They may, in whole or in part, be spread evenly in the slabs or The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 47 may be grouped at or in beams, walls or other appropriate positions. In walls they should be within 0.5m of the top or bottom of floor slabs. In each direction, internal ties should be capable of resisting a design tensile force of: Ftie,int = [(gk + qk )/7.5](lr/5)(F1 ) ⩾ Ft kN/m Where: (gk + qk ) = sum of average permanent and variable floor loads (kN/m2) = greater of distances (m) between centres of columns, frames or walls supporting any two adjacent lr floor spans in direction of tie under consideration Ft = (20 + 4no ) ⩽ 60kN/m Maximum spacing of internal ties = 1.5lr Horizontal ties to columns and/or walls Edge columns and walls should be tied horizontally to the structure at each floor and roof level. Such ties should be capable of resisting a design tensile force which is the greater of: 2Ft ⩽ ls/2.5Ft or 3% of total design ultimate vertical load carried by column or wall at that level Where: ls = floor-to-ceiling height (m) Note: Force is in kN per metre run of wall and kN per column Tying of external walls is only required if the peripheral tie is not located within the wall. Corner columns should be tied in two directions. Steel provided for the peripheral tie may be used as the horizontal tie in this case. All precast floor, roof and stair members should be effectively anchored, irrespective of whether members are used to provide other ties. Such anchorages should be capable of carrying the permanent action of the member to that part of the structure containing the ties. Vertical ties Each column and each wall carrying vertical load should be tied continuously from the lowest to the highest level. The tie should be capable of carrying a tensile force equal to the design load likely to be received by the column or wall from any one storey under accidental design situation (i.e. loading calculated using Expression 6.11b of BS EN 199025). Continuity and anchorage of ties Ties in two horizontal directions shall be effectively continuous and anchored at the perimeter of the structure. They may be provided wholly within the in situ concrete topping or at connections of precast members. Where ties are not continuous in one plane, the bending effects resulting from the eccentricities should be considered. Ties should not normally be lapped in narrow joints between precast units. Mechanical anchorage should be used in these cases. 5.1.11 Fabric reinforcement There are two classifications of fabric reinforcement; standard and purpose-made. For detailing and scheduling of fabric see Section 4.2.5. For British Standard fabrics see Appendix J. Standard fabric These are categorised by BS 4483, and have distinct classifications according to the wire orientation and the cross-sectional steel area. Standard sheet size is 4.8m × 2.4m, with the edge overhangs being 0.5× wire centres. There are three main types: 48 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) • ‘A’ or ‘square’ fabrics have wires of equal size at 200mm centres in both directions. Wire sizes are 5–10mm, but exclude 9mm. • ‘B’ or ‘structural’ fabrics have the main reinforcement in the long direction at 100mm centres, with transverse reinforcement at 200mm centres. Main wire sizes are 5–12mm, excluding 9 and 11mm. • ‘C’ or ‘long’ fabrics have the main wires at 100mm, with the transverse steel being nominal size at 400mm centres. Main wire sizes are 6–10mm. In addition, there is a lightweight fabric (D49), which is often used for crack control. ‘Flying end’ fabrics are also available as a standard product from most manufacturers. These have extended overhangs, designed to eliminate the build-up of layers that occur at lapping points with standard fabric. Sheet sizes and overhangs may vary between manufacturers. Purpose-made fabric Purpose-made sheets can be specified using standard reinforcing bars. These bars can be set at varying pitches and edge projections. Sheet sizes can vary, with due consideration given to handling and transportation. Bending of fabric Generally, all fabrics can be cut to size, and bent to most BS shapes. Manufacturers will normally be able to offer guidance. Bending of wire sizes >12mm may not be possible by standard machine manufacture. Laps in fabric Layering of fabric sheets can be avoided by using flying end fabrics, or by suitable detailing of purpose-made fabrics (Section 6.2.2.14). 5.2 Cover to reinforcement 5.2.1 General The required nominal cover should be specified by the designer. Cover to reinforcement is required to ensure: • the safe transmission of bond forces. The minimum cover should not be less than the bar size (or equivalent bar size for bundles of bars) • the protection of the steel against corrosion • adequate fire resistance (BS EN 1992-1-22 refers to ‘axis distance’ for cover). This is the distance from the centre of reinforcing bar to the surface of concrete The importance of achieving cover cannot be overstated since it often determines the structure’s durability. Further guidance on determining concrete cover can be found in Manual for the design of concrete building structures to Eurocode 2 26 and How to design concrete structures to Eurocode 2 27. Refer to Sections 4 and 5 of BS EN 1992-1 for further information. Nominal cover Nominal cover is the cover specified by the designer and shown on the structural drawings. Nominal cover is defined as the minimum cover cmin plus an allowance in design for deviation to all steel reinforcement Δcdev . It should be specified to the reinforcement nearest to the surface of the concrete (e.g. links in a beam). The nominal cover to a link should be such that the resulting cover to the main bar is at least equal to the size of the main bar (or to a bar of equivalent size in the case of pairs or bundles of three or more bars) plus Δcdev . Where no links are present, the nominal cover should be at least equal to this size of the bar plus Δcdev . Where special surface treatments are used (e.g. bush hammering), the expected depth of treatment should be added to the nominal cover. Nominal covers should not be less than the maximum (nominal) aggregate size. Refer to Clause 4.4.1.1 of BS EN 1992-1 for further information. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 49 Deviation, Δcdev The recommended value for Δcdev = 10mm. Where it is specified that only a contractor with a recognised quality system shall do the work, Δcdev may be reduced to 5mm. The designer should confirm the value to be used and whether this is to be specified on the reinforcement drawings. Refer to Clause 4.4.1.3 of BS EN 1992-1 for further information. Limit to positive tolerance, Δc(plus) In addition to the negative tolerance given in BS EN 1992, BS EN 1367028 advises on a max. positive tolerance to avoid excessive cover and a reduction in the section strength. Δc(plus) varies with the size of the member (Table 5.6). Table 5.6: Positive and negative tolerance ∆c(plus) cnom ∆c(minus) cmin Overall section depth h (mm) Δc(plus) , mm ⩽150 10 400 15 ⩾2500 25 Notes: Linear interpolation for intermediate values may be used. Values for Δc(plus) are for Class 1 tolerances. Where Class 2 tolerances are required, refer to BS EN 13670. Derived/adapted from Figure 4 of BS EN 13670. 5.2.2 Cover for durability The exposure conditions to which the structure may be subjected determine the required cover to the reinforcement and should be specified by the designer. Refer to Clause 4.2 of BS EN 1992-1 for further information. 5.2.3 Cover for fire resistance The size of structural members and cover (axis distance) required for fire resistance should be specified by the designer. 5.2.4 Fixing reinforcement to obtain correct cover Non-structural connections for the positioning of reinforcement should be made with steel wire tying devices (e.g. No.16 gauge annealed soft iron wire) or by welding (Section 5.5). It is not necessary to tie every bar intersection, provided that rigidity of the cage or mat can be achieved while the concrete is being placed and vibrated. The most common method of maintaining cover is the use of spacers and chairs. A wide range of plastic and cementitious spacers and steel wire chairs are available. BS 797317,18 provides information concerning spacers and their use. Layers of bars in beams can be separated by means of short lengths of bar. The spacing along the beam should be specified on the drawings (usually 1m), and the bar spacers should be detailed on the schedules. Normally, the method of achieving cover and position is left entirely to the contractor. However, where the detailing is complex the designer may specify spacers and detail chairs, which should be in accordance with the requirements of BS 7973. Note that the weight of reinforcement can damage inserts (e.g. Styrofoam™ inserts) if not properly supported. 50 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) 5.2.5 Minimum spacing of reinforcement The minimum clear distance between bars (horizontal or vertical) should not be less than the bar size, b (dg + 5mm), or 20mm, where dg is the maximum size of aggregate (denoted as Dupper in BS 850029). Where bars are positioned in separate horizontal layers, the bars in each layer should be located vertically above each other. There should be sufficient space between the resulting columns of bars to allow access for vibrators and good compaction of the concrete. Note that the distance between bars is stated as a minimum, and consideration should be given to placing tolerances — particularly when spacing for the scheduled bars is close to the minimum allowable. It may be necessary to consider providing tolerances for critical areas. Refer to Clause 8.2 of BS EN 1992-1 for further information. 5.3 Cutting and bending tolerances Dimensions of reinforcement should take account of cutting and bending tolerances, which are detailed in BS 8666. Where close-fit conditions exist, these should be considered at an early stage, otherwise increases in member size may occur at a much later and more expensive stage in the project. Large-scale sketches may help to highlight any problems. Where an overall/internal dimension of a bent bar is specified, the tolerance unless otherwise stated, is given in Table 5.7. The cutting length is the sum of the bending dimensions and allowances specified, rounded up to the nearest 25mm. Table 5.7: Cutting and bending tolerances Bar dimension Tolerance (mm) Straight bars, all lengths including bars to be bent ±25 Bending dimensions <1m ±5 Bending dimensions 1–2m +5 to −10 Bending dimensions >2m +5 to −25 Wires in fabric Greater of ±25 or ±0.5% length of bar Derived/adapted from Table 7 of BS 8666. Bending dimension For practical reasons there is a minimum end dimension P to allow for cutting and bending bars (Table C.1 in Appendix C). Note that for shear links where the bend is <150° the end dimension is increased. For shapes with two or more bends in the same or opposite directions (whether in the same plane or not), the overall dimension given on the schedule shall include a minimum straight of 4∅ between the curved portion of the bends. The minimum requirements are given in Table C.2 (Appendix C). For hooks, the anticipated actual hook diameter q is given in Table C.1 and is calculated as 3∅ + 2r and rounded up to the nearest whole 5mm increment. The values provided are based on the minimum radius for scheduling and include an allowance of 1∅ for ‘springback’, which occurs when the bar tries to return to its original shape after being bent. For mandrel diameters larger than the minimum, the value of q may be calculated as described previously. ‘Closed’ detailing tolerances Where a closed system of detailing has been used and the reinforcement is required to fit between two concrete faces (e.g. links in beams and columns), a deduction on the scheduled length should be made to allow for member dimensional tolerances (Table 5.8). An additional 10mm should be deducted when determining the cutting length of straight bars when their ends are placed between two concrete faces. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 51 Table 5.8: Standard deductions between two concrete faces Distance between concrete faces (mm) Deduction (mm) ⩽200 5 ⩽400 10 ⩽1,000 15 ⩽2,000 20 >2,000 30 Derived/adapted from Table 3 of BS 8666. Figures 5.3–5.5 illustrate typical situations. The fitting of the whole arrangement can affect the actual position of a bar and can sometimes make compliance difficult. It is important to consider that the maximum bar diameter exceeds the notional bar ‘size’ (Section 5.1.6). Figure 5.3: Beam corner detail H16 44 13 H40 B A Notes: Actual size of H16 may be 18mm (+10%). Curve in H16 link causes further increase of cover to main bar (H32). Main bar in position A has increased cover to one of the faces of 48mm. Main bar in position B has increased cover to both faces of 14mm. Position of bar will affect both crack-width and fire resistance. It may also cause problems at column intersection where clashes of reinforcement may occur. 40 Figure 5.4: Beam/column junction Column link H12 40 40 H32 H32 H32 H32 H32 Beam bars 275 Notes: Since tolerance deduction is 10mm for bending dimensions it is possible that space inside link (H12) could be 275 – 80 – 2(12 + 1) – 10 = 159mm. This is just under 5 × H32. Unfortunately it does not take into account actual bar size (+10%). Actual space required by these bars is 176mm. Hence, they won’t fit. 52 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Figure 5.5: Flanged beam 20 B A H16 H25 H25 H25 150 H16 20 Notes: Without taking tolerances into account the gap between bars A and B is 3mm. However with link tolerance of 5mm and effect of actual size of bar, position of bar A could be 12mm lower. Weight of cage is likely to cause the tolerance to be taken out at top, and cover to bar B could finish up less than 10mm if level of slab formwork was 2 or 3mm out. 5.4 Anchorage and lap lengths 5.4.1 General The bond between concrete and reinforcement determines the anchorage and lap lengths. The designer should ascertain these based on guidance in BS EN 1992. Where the designer has not provided anchorage and lap lengths, values given in the Tables in Appendix E of this Manual may safely be used. The description of bond conditions for different positions of the reinforcement in the concrete are indicated in Figure 5.6. Figure 5.6: Description of bond conditions h ‘Good’ bond conditions ‘Poor’ bond conditions h (a) Vertical bars (b) h #250mm (c) h >250mm 5.4.2 Laps in reinforcement BS EN 1992 recommends that under normal circumstances, laps between bars should be staggered and not located in areas of high moments/forces (e.g. plastic hinges). They should be arranged symmetrically in any section. The arrangement of lapped bars should comply with Figure 5.7. Figure 5.7: Adjacent laps >0.3l0 l0 Fs <50mm <4ø Fs a >2ø >20mm ø Fs Fs Fs Fs The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 53 When the following provisions are met, the permissible percentage of lapped bars in tension may be 100% (i.e. not staggered) where all bars are in one layer: • The clear distance between lapped bars should not be >4∅ or 50mm, otherwise the lap length should be increased by a length equal to the clear space where it exceeds 4∅ or 50mm. • In adjacent laps, the clear distance between adjacent bars should not be <2∅ or 20mm, where the transverse reinforcement is formed by links or U-bars anchored into the body of the section. • The distance a between adjacent laps at a section is ⩽10∅ where the transverse reinforcement is not formed by links or U-bars anchored into the body of the section. However, it is considered that the principles of Clause 8.7.2(1)P of BS EN 1992-1-1 will be met where the laps are not staggered and the bars size is ⩽25mm, provided the laps are detailed to occur at points of low stress (e.g. one third/quarter of the span). Transverse reinforcement for bars in tension Transverse reinforcement is required in the lap zone to resist transverse tension forces. Where the diameter b of the lapped bars is <20mm, or the percentage of lapped bars in any section is <25%, any transverse reinforcement or links necessary for other reasons may be assumed sufficient for the transverse tensile forces without further justification. Where the diameter b of the lapped bars is ⩾20mm, the transverse reinforcement should have a total area Ast (sum of all legs parallel to the layer of the spliced reinforcement) of not less than the area As of one lapped bar (ΣAst ⩾ 1.0As ). The transverse bar should be placed perpendicular to the direction of the lapped reinforcement. If >50% of the reinforcement is lapped at one point and the distance a between adjacent laps at a section is ⩽10∅ (Fig. 5.7) transverse reinforcement should be formed by links or U-bars anchored into the body of the section. The transverse reinforcement provided for this should be positioned at the outer sections of the lap (Figure 5.8a). Transverse reinforcement for bars permanently in compression In addition to the rules for bars in tension, one bar of the transverse reinforcement should be placed outside each end of the lap length and within 4∅ of the ends of the lap length (Figure 5.8b). Figure 5.8: Transverse reinforcement for lapped splices Σ Ast/2 Σ Ast/2 l0 l3 l0 l3 ΣAst/2 <150mm Fs Fs <150mm Fs Fs l0 l0 4ø a) bars in tension Σ Ast/2 l0 l3 l0 l3 4ø b) bars in compression 5.4.3 Additional rules for large bars Additional rules should be applied to bar sizes >40mm. Splitting forces are higher and dowel action is greater for such sizes. They should preferably be anchored with mechanical devices. However, where anchored as straight bars, links should be provided as confining reinforcement in the anchorage zone. These links (Figure 5.9) should be in addition to those provided for shear where transverse compression is not present. 54 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Figure 5.9: Additional reinforcement in anchorage for large diameter bars (no transverse compression) Σ Asv > 0.5 As1 Σ Asv > 0.5 As1 Anchored bar Continuing bar As1 As1 Σ Asv > 0.25As1 Example: In the left hand case n1 = 1, n2 = 2 Σ Asv > 0.5 As1 and in the right hand case n1 = 2, n2 = 2 The area of these should not be less than: • Ash = 0.25Asn1 (in direction parallel to tension face) • Asv = 0.25Asn2 (in direction perpendicular to tension face) Where: As = cross-sectional area of anchored bar n1 = number of layers with bars anchored at same point in member n2 = number of bars anchored in each layer The additional transverse reinforcement should be uniformly distributed in the anchorage zone, and the spacing of bars should not exceed 5× the diameter of the longitudinal reinforcement. Large bars should not be lapped, except for sections with a minimum dimension of ⩾1m or where the stress is not greater than 80% of the design ultimate strength. Surface reinforcement may be required for crack control (Clauses 7.3.4, 8.8 and 9.2.4 of BS EN 1992). Refer to Clause 8.8 of BS EN 1992 for further information. 5.4.4 Bundled bars General It is sometimes preferable to bundle bars to provide better compaction of concrete in heavily reinforced members. Generally, the rules for individual bars also apply for bundles using the equivalent diameter. In a bundle, all the bars should have the same characteristics (type and grade). Bars of different sizes may be bundled provided the ratio of diameters does not exceed 1 :7. In design, the bundle is replaced by a notional bar having the same sectional area and the same centre of gravity as the bundle. The equivalent diameter ∅n of this notional bar is such that: ∅n = ∅√nb ⩽55mm Where: nb = number of bars in bundle Which is limited to: nb ⩽4 for vertical bars in compression and for bars in a lapped joint nb ⩽3 for all other cases. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 55 The clear distance between bundles should be measured from the actual external contour of the bundle. The concrete cover should be measured from the actual external contour of the bundles and should not be less than ∅n . Where two touching bars are positioned one above the other, and where the bond conditions are good, such bars need not be treated as a bundle. Anchorage of bundles of bars Bundles of bars in tension may be curtailed over end and intermediate supports. Bundles with an equivalent diameter <32mm may be curtailed near a support without the need for staggering bars. Bundles with an equivalent diameter ⩾32mm which are anchored near a support should be staggered in the longitudinal direction (Figure 5.10). Figure 5.10: Anchorage of widely staggered bars in bundle >lb >1.3lb A Fs A–A A Where individual bars are anchored with a staggered distance greater than 1.3lb,rqd (where lb,rqd is based on the bar diameter), the diameter of the bar may be used in assessing lbd . Otherwise the equivalent diameter of the bundle ∅n should be used. For compression anchorages, bundled bars need not be staggered. For bundles with an equivalent diameter ⩾32mm, at least four links having a diameter ⩾12mm should be provided at the ends of the bundle. A further link should be provided just beyond the end of the curtailed bar. Lapping bundles of bars The lap length should be calculated as for individual bars using ∅n as the equivalent diameter of bar. For bundles consisting of two bars with an equivalent diameter <32mm, the bars may be lapped without staggering individual bars. In this case the equivalent bar size should be used to calculate l0 . For bundles consisting of two bars with an equivalent diameter ⩾ 32mm or of three bars, individual bars should be staggered in the longitudinal direction by at least 1.3l0 (Figure 5.11), where l0 is based on a single bar. For this case bar No.4 is used as the lapping bar. Care should be taken to ensure that there are not more than four bars in any lap cross-section. Bundles of more than three bars should not be lapped. Figure 5.11: Lap joint in tension, including a fourth bar 1 1 3 Fs 3 Fs 1.3l0 1.3l0 1.3l0 1.3l0 4 2 4 56 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) 5.4.5 Laps in welded fabric Laps of the main reinforcement Laps may be made either by intermeshing (nesting) or by layering of the fabrics (Figure 5.12). Figure 5.12: Lapping of welded fabric Fs Fs l0 a) intermeshed fabric (longitudinal section) Fs Fs l0 b) layered fabric (longitudinal section) Fs Fs l0 ‘flying end’ c) fabric with ‘flying ends’ (longitudinal section) For intermeshed fabric, lapping arrangements for the main longitudinal bars should conform to Section 6.2.2.14. Any favourable effects of the transverse bars should be ignored: thus taking α3 = 1.0. For layered fabric, the laps of the main reinforcement should generally be situated in zones where the calculated stress in the reinforcement at ultimate limit state is not more than 80% of the meshed fabric (longitudinal section) design strength. The percentage of the main reinforcement, which may be lapped in any one section, should comply with the following: • For intermeshed fabric, the values given in Table 5.9 are applicable. • For layered fabric the permissible percentage of the main reinforcement that may be spliced by lapping in any section, depends on the specific cross-section area of the welded fabric provided (As/s)prov, where s is the spacing of wires: • 100% if (As/s)prov ⩽1200mm2/m • 60% if (As/s)prov >1200mm2/m The joints of the multiple layers should be staggered by at least 1.3l0 . Table 5.9: Values of the coefficient α6 Percentage of lapped bars relative to the total cross-section area α6 <25% 33% 50% >50% 1 1.15 1.4 1.5 Note: Intermediate values may be determined by interpolation. Derived/adapted from Table 8.3 of BS EN 1992-1-1. All secondary reinforcement may be lapped at the same location. The minimum values of the lap length l are given in Table 5.10. The lap length of two secondary bars should cover two main bars. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 57 Table 5.10: Required lap lengths for secondary wires of fabrics Size of secondary wires (mm) Lap lengths ∅⩽6 ⩾150mm; at least 1 wire pitch within lap length 6 < ∅ ⩽ 8.5 ⩾250mm; at least 2 wire pitches 8.5 < ∅ ⩽ 12 ⩾350mm; at least 2 wire pitches 5.5 Welding of reinforcement 5.5.1 General On-site welding of reinforcement should be avoided wherever possible. However, where it is deemed necessary, the technical guidance described in BS 854830 should be satisfied in order to produce acceptable welds. The contract administrator should be responsible for ensuring the qualification of weld test procedures and the qualification and testing of welders. The contract administrator should clearly identify any design requirement, including temporary works design, and who is responsible for the design. 5.5.2 Semi-structural welding In the UK, semi-structural welding of reinforcement should only be carried out by firms that have achieved certification to CARES’ Steel for the Reinforcement of Concrete scheme. 5.5.3 Tack welding Tack welding on site should not be permitted, other than in particular circumstances for which special approval must be sought (Section 5.5.1). Tack welding of reinforcement should only be carried out by firms that have achieved certification to CARES’ Steel for the Reinforcement of Concrete scheme. 58 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) 6 Common structural elements 6.1 Introduction Nationally Determined Parameters (NDPs) are based on the UK National Annex to BS EN 199231. Common values of cover are given. However, the designer should review and adjust for the specific cover requirements of the element being considered. The information given in the Model Details (MDs) has been developed over many decades. It is considered good practice and combines a mix of code-based rules plus experience. The detailer is expected to follow the MDs unless the designer has given specific alternative instructions. The designer should always check that where minimum reinforcements are provided, they meet the design requirements. The recommendations given in this chapter assume that the contractor has a recognised quality system in place (Section 5.2.1) and as a consequence, the value of Δcdev assumed in the MDs is 5mm. 6.2 Slabs 6.2.1 Scope The guidance relates to: • • • • • single and two-way orthogonal slabs cantilever slabs orthogonal flat slabs trough and coffered slabs composite slabs using permanent metal formwork Slabs of irregular shape may often be detailed using the same principles. However, six or more layers of reinforcement may be required for skew reinforcement, and allowance should be made for this in design. For ribbed and coffered slabs the ribs should be detailed as beams. For fire ratings greater than 2hrs the need to provide supplementary reinforcement should be considered. For prestressed slabs, the rules in this section are supplemented by those in Chapter 7, which take precedence if contradictory. Ground slabs are not covered, and reference should be made to TR34: Concrete industrial ground floors 11. Special care is required to ensure adequate cover is specified where drainage channels with ‘falls’, run along the surface of the slab. In addition, where the surface finish effects the cover this should be stated on the drawings. 6.2.2 Design and detailing notes 6.2.2.1 Minimum area of reinforcement Solid slabs • Tension reinforcement: As,min = 0.26btd fctm/fyk and not less than 0.0013btd Where: bt d fctm fyk = mean width of tension zone = effective depth = mean tensile strength of concrete (Table 6.1) = characteristic yield strength (500MPa in UK) • For common solid slab thicknesses see Tables 6.1 and 6.2 for calculated minimum areas and suggested reinforcement. • Minimum reinforcement also applies for nominal reinforcement. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 59 Table 6.1: Minimum area of steel As,min for various solid slab thicknesses (mm2/m) fck fctm Min. %a Slab thickness (mm) 125 150 175 200 225 250 275 300 325 350 375 400 ⩽25 2.6 0.13 157 191 223 253 287 320 353 387 417 453 487 157 28 2.8 0.14 170 204 240 273 309 345 381 414 453 489 525 170 30 2.9 0.15 178 214 252 286 324 361 396 434 474 512 547 178 32 3.0 0.16 186 223 259 299 338 377 414 456 495 531 574 186 35 3.2 0.17 195 237 275 317 359 397 439 484 526 568 609 195 40 3.5 0.18 213 255 301 347 392 434 484 525 575 620 662 213 45 3.8 0.20 231 276 326 375 420 474 523 572 622 667 716 231 50 4.1 0.21 248 296 349 398 455 508 557 614 663 716 760 248 Notes: a Where area of concrete is btd. bt = mean width of tension flange (i.e. slab width, flange width for top reinforcement in T-beam, or web width for bottom reinforcement in beam). d = effective depth (distance from top of section to centre of reinforcing bar). Values have been determined using a nominal cover of 25mm and an appropriate bar diameter to provide minimum area of reinforcement. Table 6.2: Suggested minimum reinforcement for various solid slab thicknesses fck Slab thickness (mm) 125 150 200 250 300 350 400 ⩽25 A142 fabric A193 fabric A252 fabric 10 @ 250 10 @ 200 12 @ 250 10 @ 150 28 A142 fabric A193 fabric A252 fabric 10 @ 250 10 @ 200 10 @ 150 12 @ 200 30 A142 fabric A193 fabric A252 fabric 10 @ 200 12 @ 250 10 @ 150 12 @ 200 32 A193 fabric A193 fabric 10 @ 250 10 @ 200 12 @ 250 10 @ 150 10 @ 125 35 A193 fabric A252 fabric 10 @ 250 10 @ 200 12 @ 250 12 @ 200 10 @ 125 40 A193 fabric A252 fabric 10 @ 250 10 @ 200 10 @ 150 10 @ 125 12 @ 150 45 A193 fabric A252 fabric 10 @ 200 12 @ 250 12 @ 200 10 @ 125 12 @ 150 50 A252 fabric A252 fabric 10 @ 200 10 @ 150 12 @ 200 12 @ 150 16 @ 250 Cantilever slabs • For exposed cantilevers where shrinkage and temperature significantly impact the deflection, the area of bottom reinforcement in the direction of span should relate to the top reinforcement (e.g. 50%). Ribbed slabs • Minimum bar diameter in rib as for beams • Minimum reinforcement in flange as for single-way slabs • If fabric is used, spacing of wires should not exceed half the pitch of ribs Refer to Clauses 9.2.1.1, 9.3.1.1 and 9.3.1.2 of BS EN 1992-1-1 for further information. 60 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) 6.2.2.2 Bar spacing Recommended minimum pitch of bars to allow for placing and compaction of concrete are given in Table 6.3. Table 6.3: Recommended minimum pitch of bars in slabs Bar size ∅ No laps occurring Where laps occur ⩽20 75 75 25 75 100 32 75 125 40 100 150 Maximum pitch of bars • Main bars: 3h ⩽ 400mm (in areas of concentrated loads 2h ⩽ 250mm) • Secondary bars: 3.5h ⩽ 450mm (in areas of concentrated loads 3h ⩽ 400mm) These criteria set out the theoretical maxima for strength design. However, making the reinforcement safe for site operatives plus achieving serviceability requirements, can often lead to more onerous limits. Refer to Clauses 8.2 and 9.3.1.1 of BS EN 1992-1-1 for further information. 6.2.2.3 Anchorage and lapping of bars Typical anchorage and lap lengths for ‘good’ and ‘poor’ bond conditions (Fig. 5.6) are given in Appendix E. For slab ends that are on ‘direct supports’ (Figure 6.1) the anchorage length beyond the face of the support may be reduced to d but not less than the greater of 0.3lb,rqd , 10∅ or 100mm. Figure 6.1: Anchorage of bottom reinforcement at end supports lbd lbd b a) Direct support Supported by wall/column b) Indirect support Supported by another beam Where a slab supports a high point load, such as a column, the designer should advise the detailer on the specific anchorage or lapping requirements. Lap lengths provided (for nominal bars etc.) should not be less than 15× the bar size or 200mm, whichever is greater. The arrangement of lapped bars should comply with Fig. 5.7. Refer to Clauses 8.4 and 8.7 of BS EN 1992-1-1 for further information. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 61 6.2.2.4 Simplified rules for the curtailment of reinforcement Figure 6.2 provides guidance on the curtailment of reinforcement for slabs to meet the requirements of Clauses 9.2.1.3 and 9.3.1.2 of BS EN 1992-1-1 and UK National Annex recommendations for load combinations. • Minimum bottom reinforcement in direction of span: 40% of max. required reinforcement • Minimum top reinforcement at support (e.g. where partial fixity exists): 25% of maximum required reinforcement in span, but not less than As,min . • This may be reduced to 15% for an end support Figure 6.2: Curtailment of reinforcement for slabs Face of support 100% Reinforcement for maximum hogging moment 0.15l > lbd 40% 50% 0.2l Position of effective support 0.30l a) Continuous member, top reinforcement 100% Reinforcement for maximum sagging moment b) Continuous member, bottom reinforcement 25% 15% lbd Face of support 100% c) Simple support, bottom reinforcement Notes: l = effective length lbd = design anchorage length Qk < 1.25Gk and qk < 5kN/m2 Minimum of two spans required Applies to uniformly distributed loads only Shortest span must be >0.85× longest span Applies where 20% redistribution has been used Secondary transverse reinforcement: • 20% of main reinforcement except where there is no transverse bending (e.g. near continuous wall supports). • The area of reinforcement provided at supports with little or no end fixity assumed in design should be at least 0.25 of that provided in the span. Curtailment should not reduce the percentage of reinforcement at any section below the minimum percentage except where no tension occurs. Where minimum tension bottom reinforcement is used at the supports or curtailment points of simply supported slabs or beams, the anchorage length may be taken as lb,min , (i.e. maximum of 0.3× anchorage length from Tables in Appendix E, 10∅ or 100mm). 6.2.2.5 Notation for the locating layers of reinforcement Reinforcement is fixed in layers starting from the bottom of the slab upwards, and bar marks should preferably follow a similar sequence of numbering. Notation is as follows: • • • • abbreviation abbreviation abbreviation abbreviation for for for for top outer layer top second layer bottom second layer bottom outer layer T1 T2 B2 B1 62 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) The sketch and notation should be stated on each drawing. T2 T1 T2 B1 B2 B1 6.2.2.6 Typical bar and indicator lines Generally, each bar mark is represented on plan by a typical bar drawn to scale, using a thick line. The bar is positioned approximately midway along its indicator line, the junction highlighted by a large dot. The first and last bars in a zone of several bars are represented by short thick lines, their extent indicated by arrowheads. Bends or hooks, when they occur at either end of the typical bar, are represented by a medium dot or similar. • one bar only 1H10-63-T1 • two bars 2H10-63-150T1 • a zone of three or more bars 20H10-63-150T1 • multiple zones, showing similar marks in each zone, with quantities indicated in brackets 20H10-63-150T1 (12) (8) • multiple zones, showing dissimilar marks in each zone 12H10-63-150T1 8H20-64-200T1 63 64 Generally, the ‘calling up’ of bars is located at the periphery of the detail or as an extension of the indicator line: • when space is restricted ‘calling up’ can be written within the zone of the indicator line 20H10-63 150T1 • or in extreme cases, written along the bar itself 20H10-63 150T1 • instructions to stagger bars of same mark Stg. • instructions to alternate bars of different mark 63 64 Alt. Bars detailed ‘elsewhere’ These are shown as a thick dashed line. SEE DRG The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 63 0 125 3 0- 6 H1 0 1 2 0T 15 750 Bars set out from a radius in a ‘fan’ zone The indicator line can be located on a datum radius for measuring the pitch of the bars. Locate end of bars to datum. s.o.p Bars of varying length in a zone Each bar in the zone is given the same bar mark but a different suffix, beginning with ‘a’. The bar schedule will allocate different bar lengths to each suffix as appropriate. a f v 20H10-65 (a to v)-150 T1 Bars in long panels To simplify the ‘calling up’ of strings of bars in very long panels, e.g. distribution bars in one-way slabs, identical bars of a convenient length can be lapped from end to end of the panel. State minimum lap. The use of random length bars is not recommended. 3 × 8H10-63- 150 B2 min. lap 300 Cranked and bent bars For convenience, these can be drawn on plan as though laid flat. However, confusion on site can result if some of these bars are required to be fixed flat and some upright. Sections and notes should be provided to clarify this method if used. 63 64 Alt. 64 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Fixing dimensions Dimensions (mm) are restricted to those required by the steel-fixer to locate bars not already controlled by end covers. Dimension lines are thin, terminated by short obliques. 1750 Bars in elevation Bars in elevation are represented by a thick line with mark indicators. First and last bars in a zone are indicated by a dot in section with appropriate mark. 64 63 Curtailed bars Curtailed bars are identified by short 30° obliques with appropriate mark. If the bars are congested the ends should be clarified with pointers. 2 3 2 6.2.2.7 Two-way slabs Figure 6.3 shows the recommended arrangement of reinforcement into strips and areas. Bars in the edge strips should be the same length and diameter as those in the middle strips, but the pitch may be increased to give the minimum reinforcement permitted. Figure 6.3: Arrangement for reinforcement strips for two-way slabs Ly Edge strip Edge strip Edge strips. Nominal bars spanning in direction of arrows Ly/8 Middle strip Lx/8 Lx/8 Ly/8 Edge strip Lx The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 65 6.2.2.8 Flat slabs Detailing strips (Figure 6.4) are for analysis by an equivalent frame method or by the use of coefficients. Figure 6.4: Division of reinforcement strips for flat slabs Lx Ly/4 3Ly/4 Ly/4 Ly Middle strip Ly/2 Column strip Column strip Middle strip Nominal strip (one way) 6.2.2.9 Internal panels Each bay is divided into column and middle strips as shown in Fig. 6.4. The width of column strip in both directions is normally half the shorter panel dimension. Where column drops are used, the column strip is set equal to their width. For aspect ratios greater than 2, the centre of the panel behaves as if spanning one way. Distribution reinforcement should be placed in this strip, parallel to the short side. Otherwise, Table 6.2 indicates the proportion of reinforcement which should be placed in each strip. In general, two thirds of the amount of reinforcement required to resist negative moment in the column strip should be placed in a width equal to half that of the column strip, and central with the column. At least two bottom bars should pass through the column. Note: These rules comply with Clause 9.4.1(2) of BS EN 1992-1-1. 6.2.2.10 Slab at edge and corner columns The reinforcement perpendicular to a free edge which is required to transmit moments from the slab to an edge or corner column should be placed within the effective width (Figure 6.5). Nominal reinforcement should be placed along the remainder of the edge. Figure 6.5: Effective width be of flat slab cz cz Slab edge Slab edge cy cy y y z Slab edge be = cx + 2y be = cz + y a) Edge column b) Corner column 66 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) 6.2.2.11 Edge reinforcement Reinforcement should be placed along free (unsupported) edges of slabs and at corners that are supported on both sides. This allows the distribution of local loads which helps to prevent unacceptable cracking. This reinforcement may be supplied in the form of U-bars (Figure 6.6). Figure 6.6: Edge reinforcement for slab h >2h Where the corners of slabs are held down, the bars should extend into the slab a minimum distance of at least one fifth of the shorter span (Figure 6.7). The area of this torsion reinforcement required in each leg should be at least three quarters of the area required for the maximum mid-span design moments in the slab. Only half this area is required at a corner with only one discontinuous edge. Figure 6.7: Torsion reinforcement at slab corners Torsion mat at a corner with two discontinuous edges Torsion mat at a corner with one discontinuous edge Torsion mat at a corner with one discontinuous edge and no torsion mat required in adjacent bay Edge strip Refer to Clauses 9.3.1.3 and 9.3.1.4 of BS EN 1992-1-1 for further information. 6.2.2.12 Trimming holes in a slab • Where holes, or groups of holes are considered to be of structural significance (e.g. in flat slabs), the design data should indicate any special reinforcement. • Where holes or groups of holes are considered to be structurally insignificant, the following rules apply: ○ minimum unsupported edge distance = width of hole w1 ○ maximum width of isolated opening measured at right-angles to span = 1000mm ○ maximum length of isolated opening measured parallel to span = 0.25 span lx. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) ○ | 67 Maximum total width (w1 + w2 + w3 ) of multiple holes measured at right-angles to span lx = 0.25 span ly w1 w1 w2 w3 span lx ○ ○ small isolated holes with sides ⩽150mm can generally be ignored. Significant holes should be drawn to scale and shown on the reinforcement drawing for larger isolated holes with sides ⩽500mm, either displace affected bars equally either side of hole (see MD S1 for spacing details) or: cut or slide back affected bars to face of hole. Compensating bars of equal area should be provided to trim all sides. Trimmers should extend a minimum 45∅ (nominal anchorage length) beyond the hole 45ø 45ø Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) ○ large isolated holes with sides 500–1000mm: treat as ⩽500mm but in addition trim top of holes with similar bars. If depth of slab exceeds 250mm, where practical provide diagonal reinforcement of similar area in top and bottom, but consideration should be given to the congestion of multiple layers ○ groups of holes within boundary of 500mm or less: trim as single hole using methods described for ⩽500mm. Bars should pass alongside holes where possible 45 m ø in 68 45ø min 45ø min Trimmers ○ groups of holes within boundary of 500–1000mm: trim as single hole using methods described for ⩽500mm/500–1000mm Standard details for openings are shown in MD OP1. 6.2.2.13 Secondary reinforcement Distribution reinforcement is provided at right angles to the main tensile reinforcement in all circumstances where other main reinforcement is not already included. Fabric reinforcement (either as loose bars or a welded mat) may be required to control cracking due to shrinkage and temperature in: • whole of top surface of slab • bottom of solid areas around columns of coffered slab construction • bottom of solid areas of troughed slabs adjacent to beams If welded fabric is used for coffered and troughed slabs it is essential to check that sufficient depth has been given to fit all the layers of reinforcement at the laps in the fabric. For coffered slabs this must include two layers of main tension bars together with at least two layers of fabric. Normally the top main tension bars will be positioned to lie within the width of the ribs, even in the solid area of the slab (MD S8). Although this allows the bars to be fitted with sufficient cover, it reduces the effective lever arm. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 69 Supplementary reinforcement may be required in coffered and troughed slabs for fire protection. This should be provided by links and lacer bars for coffered slabs, and by welded fabric (D49) for troughed slabs as indicated in MD S8. Additional reinforcement may be required in prestressed concrete to resist bursting tensile forces in end zones, and to control cracking from restraint to shrinkage due to formwork, before the prestress is applied. Refer to Clause 9.3.1 of BS EN 1992-1-1 for further information. 6.2.2.14 Fabric reinforcement Introduction (also see Sections 4.2.5 and 5.1.11) 3-M k. Suspended solid floor construction Where the lever arm is important, the orientation should indicate the level of the primary reinforcement. For clarity on plan it is recommended that the top sheets of fabric be drawn separately from the bottom sheets, preferably on the same drawing. Fabric is identified by a chain double-dashed line. . Mk T1 B1 Fabric detailing on plan Each individual sheet is given a mark number and related on plan to the concrete outline. Indicate the direction of the main reinforcement and its layer notation. Wherever multiple sheets of identical marks occur they can be combined. Areas of reinforcement can be increased by double-layering. Main T1 T3 Also consider the possible advantages of ‘nesting’ the two sheets to maximise the lever arm. Main B2 Similarly, ‘nesting’ when main steel is required in two directions, crossing at 90°. Main T1 T2 70 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Areas of steel can be increased either by layering, or by using the ‘C’ fabrics as one-directional sheets, laid perpendicularly in two layers. The main bars should always be in the same direction (e.g. facing down). Structural fabric type ‘B’ is often specified for suspended slabs, possibly with the addition of loose bars. With reasonable production runs, consideration should be given to specifying purpose-made fabric. For each fabric mark, indicate its reinforcement in a table alongside the plan. Laps in fabric The need for laps should be kept to a minimum and, where required, should be located away from regions of high tensile force. Allow sufficient clearance to accommodate any multi-layering of sheets at laps, reducing these occurrences where possible by staggering sheets. Lap Lap Show lap dimensions on plan and/or indicate minimum lap requirements in a note on the drawing. Minimum laps are required to prevent cracks caused by secondary stresses. 3 sheets lap Lap 2 sheets lap Voided-slab construction A nominal designated fabric is normally placed within the topping of trough and waffle-type floors. The extent of the fabric is shown by a diagonal on the plan of the reinforcement drawing and the fabric type scheduled as gross area (m2) by adding a suitable percentage to the net area of the floor to allow for laps. For ordering purposes, the contractor should translate this gross area into the quantity of sheets required to suit the method of working. Where more comprehensive detailing of fabric sheets is required, manufacturers will often be able to assist. Ground-slab construction The presence of fabric reinforcement can be indicated by a sketch and a prominent note on the drawing (the GA drawing in straightforward cases). The note should include type of fabric, location within the depth of slab, and minimum lap requirements. A typical section to clarify this construction should be included. The fabric type is scheduled as a gross area by adding a suitable percentage to the net area of slab to allow for laps. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 71 6.2.2.15 Carpet reinforcement Reinforcing bars in a roll-out ‘carpet’ are connected by steel tapes welded to the reinforcement to ensure correct spacing. Each carpet roll contains a single layer of parallel bars. The fixing of the spacers to support the carpets is more complicated than for fixing loose bars, but the advantages of this system include: • time saving. Rolling out a carpet takes minutes compared to hours fixing loose bars • less labour. Rolling out a carpet requires only two or three people Where this type of reinforcement is used, the rolling out of carpets must not clash with projecting column or wall starter bars. Couplers on vertical reinforcement can overcome this. Where the carpet uses bars cut from rod reinforcement (>20mm diameter), and if variable lengths are specified, this could lead to considerable steel wastage from off-cuts. This is not the case where the bars are cut from coils. It is important to recognise the handling requirements, as well as the possible need to strengthen falsework and spacers to accommodate the initial loading from the carpet roll. 6.2.2.16 Shear reinforcement in flat slabs Where punching shear reinforcement is required, it should be placed between the loaded area/column and 1.5d inside the control perimeter at which shear reinforcement is no longer required, subject to a minimum of 1.5d from the column. It should be provided in at least two perimeters of link legs. The spacing of the link leg perimeters should not exceed 0.75d. The spacing of link legs around a perimeter should not exceed 1.5d within the first control perimeter (2d from loaded area) and should not exceed 2d for perimeters outside the first control perimeter where that part of the perimeter is assumed to contribute to the shear capacity (Figure 6.8). Figure 6.8: Recommendations for placing orthogonal links adjacent to edge column with hole Column 400mm square D 1123 375 6H20 @ 175 T2 6H16 @ 175 B2 8H20 T1 U-bars in pairs uout 1 H10 @ 200 T1 U-bars H10 @ 200 T1 U-bars 175 1 500 175 u1 175 Orthogonal links should be positioned such that: • between perimeters at 0.3d and 0.5d from face, at least Asw is provided • in the next perimeter band outwards, 0.75d wide, at least Asw is provided, until uout – 1.5d is reached 175 175 1.5d uout 175 175 175 175 175 Σ = 152H10 legs of links @175mm centres Ineffective area CL 175 175 175 175175 175 200 d = 250mm 0.75d ø 175mm 100 200 175 175 175 175 175 175 100 Asw per perimeter should be based on the perimeter reduced by the hole. Asw should be provided along that reduced perimeter. The same radial and tangential spacings should be used through the ‘shadow’ or ineffective area as the effective area In outer perimeters, spacing rules will often dictate so that Asw per perimeter is often exceeded 72 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Where punching shear reinforcement is required at ends or corners of walls, the design may be based on perimeters extending 1.5d down the straight side of the perimeter. However, where shear reinforcement is not required to extend beyond 1.5d, it is nonetheless recommended that it is provided for at least 3d along the straight perimeter. In the UK, it is traditional to use ‘bob-and-hooks’ (Shape Code 22) although U-bars (Shape Code 21) with dimension (a) and (c) 10∅ straight, may be easier to fix. As the traditional method of fixing conventional shear reinforcement is laborious, prefabricated shear reinforcement systems should be considered when construction time is limited. It is recommended that the use of these systems is confined to punching shear, and not extended to general slab reinforcement. The following are examples of proprietary systems currently available. Stud rail system This system consists of a series of studs with nail heads welded onto a flat strip (Figure 6.9). These rails are often placed radially so as to fan out from each column, and can be lifted easily into position. Although simple to incorporate into a conventional design, care should be taken in construction to ensure adequate cover to rails. Orthogonal layouts use more studs but are less likely to clash with the main reinforcing bars and more likely to satisfy the spacing requirements. The rails may be placed on spacers on the formwork or may be placed from the top once flexural reinforcement is in place. Note that some systems with European Technical Approvals (ETAs) or European Assessment Documents (EDAs) do not necessarily comply with BS EN 1992-1-1, particularly with respect to spacing. Figure 6.9: Stud rail system Orthogonal grid to fit main bar spacing Parallel to bottom mat, covers unaffected Perpendicular to bottom layer ∴ mat pushed up (should not be critical) Spacer to stud rail Bottom rail with cover spacers to rail preferred a) Placed radially b) Placed orthogonally Shear ladders This is a system of prefabricated links welded to longitudinal bars to form ‘ladders’ which can be fixed easily with the normal flexural reinforcement (Figure 6.10). The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 73 Figure 6.10: Typical arrangement of shear ladders of links Centres Centres of ladders Col. Plan Detail Shear ladder also serves as support to top layer reinforcement Structural steel shear head This system forms a column head of steel cross-members, sometimes welded to a perimeter of channels facing outwards. These can easily be placed on reinforced concrete columns or pre-welded to steel columns. This method has the advantage of allowing holes to be placed close to the column. Shear heads are relatively heavy, and compaction and bearing onto concrete should be carefully considered. Composite slabs using permanent metal formwork Composite slabs usually have a number of constraints that require accurate placing of the reinforcement. This is particularly important at the slab edge, where a U-bar is required. MD CS1 shows appropriate reinforcement to provide sufficient cover and meet the requirement for the head of the shear stud to be above the reinforcement for edge conditions for various slab thicknesses. Others Other types of proprietary systems include ‘flying saucers’, shear bands etc. Refer to Clauses 6.4.5 and 9.4.3 of BS EN 1992-1-1 for further information. 6.2.2.17 Connection to walls For simply supported conditions (e.g. a roof supported by brickwork) the details given in MD S3 are relevant. For conditions where the wall continues above and below the slab, the details given in MD S2 (Detail A) are relevant. However, for situations where the transfer of bending moment from slab to wall is large, it may be necessary to pass the top reinforcement from the slab down into the wall (MD S2 – Details B and C). It may be necessary to give such bars large diameter bends (Section 5.1.9). In situations where the construction process requires that edge bars are cast flush with the face of the wall and then have to be rebent to project into the slab, proprietary systems are available. These can either be pull-out bar systems (MD PB1) or coupler/threaded bar systems (MD CBox1). 6.2.2.18 Movement/construction joints Mechanical shear sliding dowels may be considered instead of half-joints to avoid the use of nibs. Two systems are currently available (Figure 6.11). A double dowel connection provides a robust mechanical shear transfer with a sliding joint. This allows contraction and expansion between the two connected pieces of structure. 74 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Figure 6.11: Dowel systems a) Double dowel system b) Single dowel system 6.2.3 Detailing information Design information for detailing should include: • layout and section drawings including details of holes and upstands, etc. • concrete grade and maximum aggregate size (standard 20mm) • nominal cover to reinforcement and the criteria governing this e.g. fire or durability (standard 20mm for internal conditions, 40mm for external conditions) • main reinforcement bar runs and positions. This should include: ○ diameter, pitch of bars and location (e.g. T1, T2, B1, B2, etc.) ○ type of reinforcement and bond characteristics (standard H) ○ fixing dimensions to position bar runs and ends of bars • details of any special moment bars connecting slab to wall or column • details of cut-off rules, if other than standard shown in MDs • details of fabric required. For coffered slabs this should include the fabric required in the topping and in the bottom of solid sections around columns. Sufficient details should be given to show that the reinforcement will fit into the depth available, allowing for laps in the fabric. Guidance should be given for the additional area required for laps, otherwise 22% will be assumed for 300mm lap • details of insertions, e.g. conduit, cable ducting, cladding fixings, etc. should be given where placing of reinforcement is affected The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) 6.2.4 Presentation of working drawings Figures 6.12–6.15 are example drawings for different slab scenarios. Cover should be shown. Figure 6.12: Single-way slab 5 9 H10 05–300 U-BARS 9 H10 06–300 B1 2×8 H10 05–300 U-BARS ES 2×8 H10 15–300 T2&B2 8 H12 08–150 T1 8 H12 09 ALT 4 5 19 H12 16–150 U-BARS TLL 18 H12 17 ALT 26 H12 04–150 B1 26 H12 03 ALT 52 H12 03–150 T1 STG 16 H12 07–150 L-BARS 17 04 16 08 03 09 4 5 12 14 4 12 03 52 H12 03–150 B1 STG 500 03 14 03 52 H12 03–150 T1 STG 600 12 14 600 3 03 2–2 200 52 H12 03–150 B1 STG 12 1 12 600 600 52 H12 03–150 T1 STG 12 13 13 03 03 2 52 H12 03–150 B1 STG 3 3 2 26 H16 10–150 T1 26 H16 11 ALT 10 2 03 12 13 11 3–3 1 10 01 11 02 1 SEE WALL DRG RC10 03 10 2 10/11 12 69 H12 14–250 U-BARS 1 12 12 03 12 12 16 03 17 04 03/04 12 SEE WALL DRG RC10 4–4 12 08/09 12 09 08 05 5 15 15 05 12 12 03 03 03 02 03 01 03 03 1–1 03 03 12 15 15 06 05 SEE BEAM DRG RC10 06 12 07 03 04 03/04 07 01 02 03 11 16/17 01 02 71 H12 13–250 U-BARS 71 H10 12–250 B2 60 H10 12–300 T2 01 02 71 H10 12–250 B2 60 H10 12–300 T2 26 H12 01–150 U-BARS BLL 26 H12 02 ALT 12 03 SEE WALL DRG RC10 5–5 | 75 76 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Figure 6.13: Flat slab 3 500 150 2 (6+5) (14) 2 (14) 1 (7+7) @200 B 800 2 28 H20 10–200 T2 STG 1 (7+6) @250 (7+7) @200 (6+5) 7 H12 06–250 T2 6 H12 07 ALT 12 H16 02–250 T2 10 H16 03 ALT (6+5) (7+7) @200 (14) 35 H10 08–250 T2 STG (6+5) A 13 H12 09–250 T2 STG 21 H16 01–200 B2 20 H16 05 ALT (7+6) @250 (7+7) @200 (14) 35 H12 13–250 U-BARS 12 H16 02–250 T1 10 H16 03 ALT 7 H12 06–250 T1 6 H12 07 ALT 35 H10 08–250 T1 STG 21 H16 11–200 B1 20 H16 12 ALT 13 H12 09–250 T2 STG 28 H20 10–200 T1 STG 35 H12 04–250 U-BARS BAY A 02 3 02 08 08 08 09 10 13 02 03 02 03 10 09 10 10 08 09 B 08 10 08 09 10 10 10 10 13 05 01 05 01 11/12 11 12 1–1 11 12 05 01 11 12 05 SEE SLAB DRG RC02 01 2–2 1 2 3 SHEAR LINKS NOT SHOWN TO AID CLARITY B A BA A Y C KEY PLAN The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) 10 H20 08 T2 AS 2 PER RIB 10 H20 06 B2 AS 2 PER RIB 14 H10 15 B2 2 PER RIB 2 10 H20 08 T2 AS 2 PER RIB Figure 6.14: Coffered slab 3 H20 09 3 H20 10 T1 AP 2 PER RIB (4) 3 H20 09 3 H20 10 T1 AP 2 PER RIB (4) 5 H16 11 5 H16 12 T1 AP 2 PER RIB 3 H25 01 3 H25 02 B1 AP 2 PER RIB 5 H20 03 (4) (4) 2 3 H25 01 3 H25 02 B1 AP 2 PER RIB (4) 500 (4) (4) 1900 1 LAYER MESH FABRIC BS REF A252 TOP. 20 COVER (4) 1900 (4) (4) (4) (4) 1 32 H10 13 200 LINKS PER RIB (7 no RIBS) (4) (4) 500 500 1900 1 (4) 5 H20 04 B1 AP 2 PER RIB 10 H20 08 T1 AS 2 PER RIB 6 H25 07 T1 AS 2 PER RIB 14 14 07 07 07 14 07 25 CVR TO 14 01 02 01 02 06 1–1 09 MESH 13 13 14 08 08 14 14 03 04 03 04 06 09,10 MESH 13 08 08 08 08 13 06 06 15 15 14 08 08 10 13 08 14 14 14 01 02 14 FOR DETAILS OF SHEAR REINF’T REFER TO DRG NO. R006 6 H25 07 T2 AS 2 PER RIB 08 14 14 14 07 07 15 CVR TO 13 PLAN 08 MESH 14 28 H10 14 200 LINKS PER RIB (9 no RIBS) 6 H25 07 T2 AS 2 PER RIB 6 H25 05 B2 AS 2 PER RIB 6 H25 07 T1 AS 2 PER RIB 13 01,02 06 06 15 15 2–2 02 01 SEE BEAM DETAILS | 77 78 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Figure 6.15: Flat slab (shear reinforcement) 1 (See MD S6 for more detailed information) 150 225 225 1 20 H10 01 –150 P1 LINKS 20 H10 01 –210 P2 LINKS A 20 H10 01 –270 P3 LINKS 400 400 1 6 H12 012 LACERS LINKS TO BE EQUALLY SPACED AROUND EACH PERIMETER, MAX. PITCH 375mm, PROVIDE H12 HANGER BARS WHERE MAIN REINFORCEMENT IS NOT AVAILABLE. PS–1 (15 NOS) A 150 01 02 02 02 02 225 225 02 02 02 02 SEE MAIN SLAB REINF. DRG RC01 1–1 A 150 01 02 02 02 02 225 02 02 225 02 02 SEE MAIN SLAB REINF. DRG RC01 1–1 (Prefered Contractor Alternative) The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) Slabs MD S1 ONE- AND TWO-WAY SLABS: SPAN AND INTERNAL SUPPORT Loose bar detailing or option to use mesh with flying ends or carpet reinforcement Reinforcement for max. hogging moment Top bars alternately staggered over support GL * * 0.15l (100% of reinforcement) Face of support * 0.3l (50% of reinforcement) 0.3l (50% of reinforcement) Reinforcement for max. hogging moment * GL 0.15l (100% of reinforcement) lbd Face of support Face of support Face of support l bd 10 dia. 0.2l (40%) (100%) 0.2l (40%) Reinforcement for max. sagging moment * or lbd whichever is greater Reinforcement to resist possible positive moments (settlement of support, explosion etc.). This reinforcement should be continuous, which may be achieved by means of lapping Simplified rules for slab — continuous slab curtailment 0.3l * GL Face of support * GL (50% of reinforcement) * 0.15l (100% of reinforcement) Face of support 10 dia. Face of support 0.3l (50% of reinforcement) * 0.15l (100% of reinforcement) Face of support lbd 0.2l (40%) 0.2l (40% of reinforcement) Reinforcement to resist possible positive moments (settlement of support, explosion etc.). This reinforcement should be continuous, which may be achieved by means of lapping Reinforcement to resist possible positive moments (settlement of support, explosion etc.). This reinforcement should be continuous, which may be achieved by means of lapping Alternative option — lap bars at support Preferred option on site — lap bars at support, option of splice bar through support lapping either side Pitch of distribution bars (mm) Slab depth (mm) Bar size (mm) 100 125 150 175 200 225 250 275 300 325 350 375 400 10 350 425 425 350 300 275 225 200 200 175 150 150 125 450 450 450 400 350 325 275 250 250 250 200 450 450 450 450 450 425 400 375 12 16 | 79 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Slabs MD S2 80 ONE- AND TWO-WAY SLABS: EXTERNAL AND RESTRAINED SUPPORTS GL This detail is used when X is more than an anchorage length. Otherwise Detail B or C is used The area of U-bars equals half the bottom steel at mid span unless otherwise specified # Face of support X l0 50mm A bar is placed inside each corner. Bearing stress to be checked by designer # Greater of: – 0.3 × clear span – lbd Detail A GL This detail is used when X is less than an anchorage length, provided that bearing stress inside standard bend does not exceed limit. Otherwise Detail C is used, to be checked by designer # Face of support l0 50mm Tension anchorage length Bars extending down into wall from slab should be detailed with wall drawings wherever possible. Otherwise they must be clearly cross-referenced Detail B GL This detail is used when bearing stress inside bend requires a nonstandard radius of bend, to be checked by designer # Face of support l0 Tension anchorage length 50mm Detail C Bars extending down into wall from slab should be detailed with wall drawings wherever possible. Otherwise they must be clearly cross-referenced The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) GL This detail is used for slab depth >150. Details B or C are used for slab depth <150mm lbd End U-bars are same dia. as bottom bars lbd 50% of span steel should continue to support (Clause 9.3.1.2 of BS EN 1992-1-1) Face of support Detail A (Slab depth >150) This detail is used for support width <200mm (otherwise Detail C is used) GL Minimum hook (Table C1) lbd Bobbed bars may be laid over to ensure sufficient top cover 50% of span steel should continue to support (Clause 9.3.1.2 of BS EN 1992-1-1) Support width Detail B (Slab depth <150) This detail is used for support width >200mm (otherwise Detail B is used) This detail is also suitable for fabric reinforcement GL lbd Support width Detail C (Slab depth <150) 50% of span steel should continue to support (Clause 9.3.1.2 of BS EN 1992-1-1) Slabs MD S3 ONE- AND TWO-WAY SLABS: EXTERNAL UNRESTRAINED SUPPORTS | 81 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Slabs MD S4 82 CANTILEVER SLABS GL GL Cantilever length k 0.5k Min. l0 Max. 1.5k or 0.3l + d (60% of reinforcement) Max. 0.75k or 0.15l + d (100% of reinforcement) l0 l0 l0 l0 l0 The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) When equivalent column dia. is less than 0.15 × width of panel 2/3 of bars for this strip should be placed in centre half GL GL Column strip Middle strip p11 p11 p1 p1 p1 Two bottom bars should pass through column p21 p21 p2 p2 Section of column strip Optional mesh or carpet reinforcement p1 p1 p2 p2 Section of middle strip 1 p1 : pitch of column strip top bars p21 : pitch of middle strip top bars p1 : pitch of column strip bottom bars p2 : pitch of middle strip bottom bars Bars of longer span are placed in outer layer unless otherwise specified Column strip Slabs MD S5 FLAT SLABS: SPAN AND INTERNAL SUPPORT | 83 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Slabs MD S6 84 FLAT SLABS: SHEAR REINFORCEMENT Links may be fixed around T2 and B2 reinforcement wherever they occur on the perimeter, provided that nominal hanger bars are included where necessary <0.75d <0.75d >0.3d <0.5d >0.3d <0.5d <0.75d <0.75d <0.75d * <0.75d 5Ø but not <50mm (d) b * * c a Shape Code 22 (a) must be 13Ø o/a 10Ø but not <70mm 12 dia. fixing bars are required to locate links in those positions where main reinforcement is not present. These bars should extend an anchorage beyond last link <0.75d <0.75d Links should be placed on rectangular plan perimeters spaced as shown from column face. Links are spaced evenly around each perimeter with a max. pitch of 1.5d within 2d from column face and max. pitch of 2d outside this Shear reinforcement (using Shape Code 22) >0.3d <0.5d >0.3d <0.5d <0.75d <0.75d <0.75d * <0.75d a b * * (c) Shape Code 21 (a) and (c) must be 13Ø o/a Links should be placed on retangular plan perimeters spaced as shown from column face. Links are spaced evenly around each perimeter with a max. pitch of 1.5d within 2d from column face and maximum pitch of 2d outside this 10Ø but not <70mm >0.3d <0.5d <0.75d <0.75d Links may be fixed to same levels of reinforcement wherever they occur on perimeter, provided that nominal hanger bars are included where neccessary Shear reinforcement (using Shape Code 21) <0.75d >0.3d <0.5d <0.75d <0.75d ** <0.75d ** Shear rail T1 ** T2 Shear reinforcement (using shear studs/rails) Shear studs with head dia. = 3× bar dia. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) GL 75mm (min.) Main bars Nominal bars Main bottom bars are carried through column drop. Nominal reinforcement is provided in bottom of drop. 12 dia. bars at 300 pitch Detail A GL Main bars lbd lbd This detail is suitable when bottom steel in column drop is used in design Detail B Slabs MD S7 FLAT SLABS: COLUMN DROPS | 85 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Slabs MD S8 86 RIBBED AND COFFERED SLABS 300 unless otherwise specified Nominal fabric A252 is provided, unless otherwise specified 12d minimum Closed links should be provided if required for shear 12 dia. lacing bars are provided if overall depth exceeds 750 If cover exceeds 40 supplementary reinforcement may be required for fire resistance. This is provided by 6mm links as shown (Max. pitch 200) plus nominal lacer bar for coffered slabs Detail A Detail B (Coffered slab) (Coffered slab with supplementary reinforcement) The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) *Anchorage B3/T3 B3/B4 or T3/T4 if bars overlap 4No. bars displaced 2No. each side Provide diagonal bars for anti-crack top and bottom *An ch ora ge Consideration to be given to the congestion of multiple layers Large isolated holes with sides 500–1000mm Hole 150–500mm similar but diagonal bars unnecessary UNO. Hole <150mm bars to be displaced on site without changes being made to RC drawings or schedule. Hole >1000mm should have specific design, corners of walls etc. (see core below) Core wall (re-entrant corner) *An ch ora ge B3/T3 Core wall (re-entrant corner) *Designer/consultant to advise on anchorage, lap or other requirements Openings MD OP1 Min. 50% of displaced bars to be placed each side of opening e.g. 4No. bars displaced 2No. each side | 87 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Conc. slab edge Specify min. edge dim. to stud SSL Horizontal U-bars Top cover GL Inverted flying end mesh Slab Assume A393 mesh inverted Assume B10 U-bars Spacer 35mm edge cover Composite decking Shear stud 130mm COMPOSITE METAL DECKING SLAB Conc. slab edge Specify min. edge dim. to stud SSL Horizontal U-bars Top cover GL Inverted flying end mesh Slab Assume A393 mesh inverted Assume B12 U-bars Spacer 35mm edge cover Composite decking Shear stud 140mm COMPOSITE METAL DECKING SLAB Conc. slab edge Specify min. edge dim. to stud SSL Horizontal U-bars Top cover GL Flying end mesh Assume A393 mesh Assume B12 U-bars Slab Composite slabs (composite metal decking) MD CS1 88 Spacer 35mm edge cover Composite decking Shear stud 150mm COMPOSITE METAL DECKING SLAB Always consider actual bar size U-bars should be placed under stud head The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) Pull-out bar MD PB1 Legs bent and kept along the wall face within the box when casting wall l0 l0 Legs to rebend to lap with slab bars when pouring slab H W H l0 H W l0 This detail is applicable if bar dia. is <16mm 35mm box (max.) to maintain cover requirements Pull-out bars or similar approved | 89 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Coupler Box MD CBox1 90 COUPLER/THREADED BAR (Coupler box or similar approved) U-bar with coupler Threaded bar (to coupler box manufacturer’s specification) l0 Poor bond lap l0 Good bond lap 35mm box (max.) to maintain cover requirements This detail is applicable if bar dia. is >16mm The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 91 6.3 Beams 6.3.1 Introduction This guidance relates specifically to straight suspended beams with defined supports. Ground beams are considered in Section 6.7. The detailing of holes in beams should not normally be carried out without specific design instructions, as they can dramatically affect the structural adequacy of a beam. 6.3.2 Design and detailing notes 6.3.2.1 Minimum area of reinforcement Tension reinforcement As,min = 0.26btd fctm/fyk and not less than 0.0013btd Where: bt d fctm fyk = mean width of tension zone = effective depth = mean tensile strength of concrete (Table 6.1) = characteristic yield strength (500MPa in UK) See third column of Table 6.1 for minimum percentage of reinforcement. Compression reinforcement Asc,min ⩾ 0.002Ac Transverse reinforcement in top flange As,min ⩾ 0.0015hfl Where: hf = depth of flange l = span of beam Minimum diameter 12mm Refer to Clause 9.2.1.1 of BS EN 1992-1-1 for further information. 6.3.2.2 Bar spacing Minimum horizontal pitch Sufficient space must be allowed for insertion of poker vibrator. Note that where bars are lapped, the pitch of the reinforcement should allow for the laps (and this can be significant for larger bars, unless the lapped bars are placed in a different layer). Table 6.4 provides the recommended pitch, allowing for actual bar size and for vibrating poker. Minimum vertical pitch 25mm or bar diameter, whichever is greater. Maximum pitch The following simplified values may normally be used: • Tension bars: values given in Table 7.3 of BS EN 1992-1-1. The designer should advise the steel stress and crack width wk • Compression bars: 300mm, provided all main bars in compression zone are within 150mm of a restrained bar 92 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Table 6.4: Recommended minimum pitch of bars in beams (mm) Bottom reinforcement Top reinforcementa Bar size ∅ (mm) Actual bar diameter (mm) No laps occurring, or lapped bars in different layers Where laps occur No laps occurring, or lapped bars in different layers Where laps occur 12 14 40 55 55 70 16 19 40 55 60 80 20 23 45 65 65 90 25 29 50 75 70 100 32 37 55 85 80 115 40 46 70 110 90 135 Notes a Allows 40mm space for vibrating poker Pitch is distance between centre of bars. To calculate actual bar pitch use: P = (b − 2cnom − 2fAlink − fAct)/(N − 1) Where: b cnom fAlink fAct N = beam width = nominal side cover = actual link diameter (not bar size) = actual bar diameter (not bar size) = no. of bars 6.3.2.3 Bars along the side faces of beams For beams with a total depth ⩾1000mm, additional reinforcement is required to control cracking in the side faces of the beam. As a simplification, bars (16mm) should be placed along the sides inside the links, at a maximum pitch of 250mm. Links Asw/sbw ⩾ 0.085% Where: Asw = cross-sectional area of 2 legs of link bw = average breadth of concrete below upper flange s = spacing of link (⩽15∅ of main compression bars) Preferred minimum diameter 10mm. Refer to Clause 7.3.3 of BS EN 1992-1-1 for further information. 6.3.2.4 Link spacing Minimum pitch 100mm or [50 + 12.5× (No. of legs)]mm, whichever is greater. This ensures that the space taken up by links along the beam is not overlooked (MDs B1 and B2). 6.3.2.5 Maximum pitch 300mm or 0.75d or 12∅ of compression bar, whichever is least. 6.3.2.6 Maximum lateral pitch of legs 600mm or 0.75d. Previous UK standards advised that the distance of a tension or compression bar from a vertical leg should not be >150mm, but this is not a requirement in BS EN 1992. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 93 6.3.2.7 Anchorage and lapping of bars Minimum anchorage length 10∅ or 100mm, whichever is greater. For high yield steel, Grade B500 and deformed bars, typical anchorage and lap lengths for ‘good’ and ‘poor’ bond conditions (Fig. 5.6) are given in Appendix E. Refer to Clauses 8.4 and 8.7 of BS EN 1992-1-1 for further information. 6.3.2.8 Simplified curtailment rules (longitudinal reinforcement in beams) Figure 6.16 provides guidance on the curtailment of reinforcement for beams to meet the requirements of Clause 9.2.1.3 of BS EN 1992-1-1. Figure 6.16: Curtailment of reinforcement for beams Face of support 100% 0.15l + al > lbd Reinforcement for maximum hogging moment 30% 60% 0.30l + al 0.30l + al 35%* Position of effective support *Reduce to 25% for equal spans 100% Reinforcement for maximum sagging moment a) Continuous member, top reinforcement b) Continuous member, bottom reinforcement 25% Notes: l = effective length al = distance to allow for tensile force due to shear force lbd = design anchorage length Qk < Gk Minimum of two spans required Applies to uniformly distributed loads only Shortest span must be >0.85× longest span Applies where 15% redistribution has been used lbd 0.08l 100% Position of effective support c) Simple support, bottom reinforcement Simplified rules for curtailment of bars may be used without bending moment diagrams, provided adjacent spans are: approximately equal (within 15%) over at least three spans; the characteristic variable action Qk does not exceed the characteristic permanent load Gk ; and the loading is uniformly distributed (Figure 6.17). The effective span L need not be taken greater than: (clear span + d). Figure 6.17: Layout of reinforcement for flexible detailing of beams U-bars at end support Top bars at internal supports Hanger bars Bars in bottom span Lacer bars Bottom splice bars at internal supports 94 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) 6.3.2.9 Hanger bars At least 20% of maximum support area or sufficient for compression area required, whichever is greater, should be carried to 25mm from each support. Diameter: 16mm (recommended size). 6.3.2.10 Top bars at internal support (simplified rules) At least 60% of maximum support area should continue to a point where the hanger bars are sufficient, plus a tension lap, or to a point of zero moment if the nominal hanger bars do not satisfy the minimum spacing rules for tension reinforcement. Where no information is given concerning curtailment, this reinforcement should extend 0.25L from the support face. No reinforcement should extend less than 0.15L from the support face, or 45× bar diameter from the support face, whichever is greater, where L is the effective span of beam. 6.3.2.11 Bottom splice bars at internal support The area should not be less than the minimum percentage required. At least 30% of the maximum span area should be supplied, if the simplified rules are used. Otherwise it should conform to the bending moment diagram as modified by Figure 6.16. These bars should extend for a tension lap with the main bottom bars or, if in compression, to a point at which compression bars are no longer required, plus a compression lap. 6.3.2.12 Bottom bars in span (simplified rules) The area should not be less than the minimum percentage required. At least 30% of maximum span area for continuous beams and 50% of maximum span area for simply supported beams, is continued to 25mm from the support. The remainder extends to within 0.15L of internal supports, 0.1L of exterior supports and 0.08L of simply supported beam supports. The point of support may be considered up to d/2 inside the face. 6.3.2.13 U-bars at end of beam These should provide the tension area required for support moment or 30% of maximum span area (50% for simple supports), if the simplified rules are used, whichever is greater. The length of the top leg of the bar should be calculated in the same way as for internal support bars. The bottom leg of the bar extends to the same distance into the span as for internal support splice bars. Where the design has assumed a simply supported end, sufficient top steel should be provided for crack control. Where this is much less than the bottom reinforcement required, the U-bars should be replaced by L-bars, top and bottom. The bars should extend for a tension lap from the support, both at the top and bottom. 6.3.2.14 Lacer bars at sides of beam As specified in Section 6.3.2.3. 6.3.2.15 Anchorage of bottom reinforcement at end supports The area of bottom reinforcement provided at supports with little or no end fixity assumed in design should be at least 0.25 that provided in the span. Refer to Clauses 8.4.4 and 9.2.1.4 of BS EN 1992-1-1 for further information. 6.3.2.16 Partial fixity with monolithic construction Even when simple supports have been assumed in design, the section at supports should be designed for a bending moment arising from partial fixity of at least 0.25 of the maximum moment in the span. This is the UK National Annex value. The recommended value is 0.15. Refer to Clause 9.2.1.2 of BS EN 1992-1-1 for further information. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 95 6.3.2.17 Flanged beams at intermediate supports of continuous beams The total area of tension reinforcement As of a flanged cross-section should be spread over the effective width of flange. Part of it may be concentrated over the web width (Figure 6.18). The designer should advise the effective width of the flange beff . Figure 6.18: Placing of tension reinforcement in flange cross-section beff As hf beff1 bw beff2 Refer to Clause 9.2.1.2 of BS EN 1992-1-1 for further information. 6.3.2.18 Curtailment of longitudinal reinforcement in cantilevers The curtailment of the main longitudinal reinforcement in cantilevers should always be related to the bending moment diagram and should be advised by the designer. At least 50% of the max. area of reinforcement at the support should be continued to the end of the cantilever. 6.3.2.19 Arrangement of links Links are arranged such that if more than an enclosing link is required, other links are provided at the same section, with the preferred arrangements as shown in Figure 6.19. Figure 6.19: Preferred arrangement of links A pattern which overlaps links makes it difficult to fix the reinforcement and should not be used (Figure 6.20). Open links may be used for beam and slab construction using L-hooks where the width of rib is ⩾450mm. A top locking link is also used (Figure 6.21). Where links are used for torsion they should be shaped as shown in Figure 6.22. Figure 6.20: Overlapping of links (not recommended) Figure 6.21: Open links with top-locking links 10ø 75mm min. 96 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Figure 6.22: Required shape of torsion links Refer to Clause 9.2.2 of BS EN 1992-1-1 for further information. 6.3.2.20 Connection to edge supports Wherever possible, U-bars which can be placed within the depth of beam should be used. Where a moment connection requires bars to be bent down into the column, refer to Section 6.4.2. Bending top bars up into the column is not recommended. For narrow edge supports each tension bar should be anchored by one of the following: • an effective anchorage length equivalent to 12× bar size beyond the centreline of the support. No bend or hook should begin before the centre of the support • an effective anchorage length equivalent to 12× bar size plus d/2 from the face of the support, where d is the effective depth of member. No bend or hook should begin before d/2 from the face of the support These rules should be adhered to where there is no vertical reinforcement through the support (e.g. brickwork, MD S3). Where vertical reinforcement exists, sufficient anchorage can be achieved by ensuring that some mechanical link occurs between the beam and the vertical element. A typical example is where a beam is supported by a wall. Horizontal bars can be threaded through U-bars (Figure 6.23). Figure 6.23: Beam-to-wall connection Beam Wall Where wide, shallow beams are required with narrow columns, it may be necessary to consider the provision of design transverse top steel at the column position, to cater for corbel action, in addition to any links required for shear. This is most likely to occur where precast slabs are used with no transverse beams (note: tying action also to be considered). Generally, this will apply where the beam is wider than the column width plus twice the effective depth. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 97 6.3.2.21 Deep beams Where the span of the beam is less than 3× overall section depth it should be considered to be a ‘deep’ beam. Note that it is the aspect ratio that determines the classification, not the actual depth of the beam. Minimum area of reinforcement Deep beams should normally be provided with an orthogonal mesh near each face with a minimum area of 0.002Ac or 150mm2/m, whichever is greater, in each face and in each direction. Maximum spacing of bars The spacing of the bars in the orthogonal mesh should not exceed 2× beam width or 300mm, whichever is less. Main tension reinforcement The reinforcement corresponding to the ties in the design model should be fully anchored at the support node, either by bending the bars, by using U-bars or by using end anchorage devices, unless there is sufficient length of beam beyond the support for a full anchorage length of bar. Refer to Clause 9.7 of BS EN 1992-1-1 for further information. 6.3.3 Detailing information Design information for detailing should include: • layout and section drawings including details of nibs and upstands etc. • concrete grade and max. aggregate size (standard 20mm) • nominal cover to reinforcement (standard 35 or 40mm), and the criteria governing this (fire resistance or durability). Where nominal cover is >40mm, further information is required for fire resistance • details of the main reinforcement and links including: ○ bar size and number, or pitch ○ type of reinforcement and bond characteristics (standard H) ○ curtailment of bars (if other than standard lap length or normal tension lap) • details of any special moment bar connecting beam to edge columns with sketches at large scale • details of insertion and openings e.g. conduit, cable ducting etc. should be given where the placing of reinforcement is affected 6.3.4 Presentation of working drawings Figures 6.24–6.26 are example drawings for different beam scenarios. Traditional method Individual beams are drawn related to specific gridlines (Fig. 6.24). This method is normally used where the project has little repetition and it is simpler to show the details of all beams individually. Representational method The details relate to a general beam elevation and specific cross-sections (Fig. 6.25). Bar location letters are used to cross-reference the reinforcement on the elevations and the table. Fixing dimension of bars are labelled and cross-referenced from the elevations to the table. The position of each beam is shown on a key plan which also shows the relevant gridlines. Wide beams Fig. 6.26 illustrates a situation where a wide beam is used. 98 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Figure 6.24: Working drawing (beams): Traditional method B 2 1 A 1000 2000 4 H25 04 T1 2 H16 05 T1 2 H25 03 T2 4 H25 10–1000 SPACER BARS 2×1 H12 09 EF 160 250 225 REFER BEAM DRG NO RC010 13 H12 06–150 LINKS 2 4 H20 01 B1 1 2 H20 02 UB (19@300) (5@200) (13@150) 37 H12 07 LINKS 37 H12 08 CAP BARS BEAM ON GRID 1/A–B 1 REFER SLAB DRAWING 1 05 04 08 05 05 04 05 03 03 08 10 02 09 09 07 09 09 06 07 01 01 01 01 COLUMN BARS 1–1 2–2 The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) Figure 6.25: Working drawing (beams): Representational method E C D L1 DIM 2 Y X DIM 1 L2 E L3 40 COVER 225 B A B 50 TO L3 Y X 1525 BEAMS A.B.C. 1 1 04 04 03 03 04 04 05 05 06 08 08 03 03 06 08 08 05 05 06 06 02 02 01 01 02 02 01 01 02 02 07 07 02 02 07 07 1–1 4–4 2–2 5–5 BEAM A 12 11 REFER SLAB DRG. R021 BEAM B 12 12 05 05 12 11 REFER SLAB DRG. R021 E 1 06 06 10 10 09 09 10 10 09 09 3–3 6–6 BEAM–B BEAM–C KEY PLAN BEAM DIM 1 DIM 2 REINFORCEMENT A 1500 250 B 1400 200 C 1100 275 F BEAM–A BEAM C A OUTSIDE FACE OF BEAM B C D E L1 SECTION L2 L3 2 H32 01 4 H25 02 2 H20 03 2 H12 04 2 H20 05 7 H10 06–175 10 H10 16–250 7 H10 06–175 (2+2) 4 H25 02 2 H20 03 2 H12 08 2 H20 05 7 H10 06–175 8 H10 06–250 7 H10 06–175 2 H3 07 (2+2) 2 H25 09 4 H20 10 2 H20 11 2 H12 12 2 H20 05 6 H10 06–200 5 H10 06–300 6 H10 06–200 (2+2) X–X Y–Y 1–1 4–4 2–2 5–5 3–3 6–6 | 99 100 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Figure 6.26: Working drawing (beams): Wide beams E F 1500 500 06 06 2 H12 07 T1 07 3 1 2 05 5 H20 05 T1 08 4 H12 08 T1 4 H20 06 T1 40 COVER 01 01 6 H20 01 B1 04 5 H20 04 UB 50 3 1 2 02 1000 5 H20 03 B2 02 3 H20 02 B1 (14@300) (8@150) 1175 22 H10 09 –300 LINKS 2×22 H10 10 –300 LINKS 22 H10 11 –300 CAP BARS BEAM ON GRIDLINE 6/E–F 6 07 04 04 UB 11 04 07 04 04 04 07 08 11 08 08 10 10 08 07 10 10 01 09 01 01 01 09 1–1 01 01 02 02 2–2 06 05 06 05 06 05 10 06 05 REFER SLAB DRG 05 10 09 03 01 01 03 03 03 01 01 3–3 03 01 01 01 01 02 05 The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) GL GL At lap location links spacing should not exceed 150mm Reinforcement for maximum hogging moment 1 For moment connection between beam and edge columns see Section 6.4.2 2 l0 l0 Nominal spacing of links to be 300mm, 0.75d or 15 x dia. of compression bar (whichever is less) CL Support or d/2 3 1 A 35% hogging steel (reducing to 25% for equal spans) B 0.30l + d# 60% Reinforcement for maximum (100%) sagging moment 0.15l + 1.1d > lbd for fixed support l0 for simply supported (100% of reinforcement) 2 0.15l + 1.1d > lbd (100% of reinforcement) 3 0.3l – d for fixed support (30% of reinforcement) 0.08l for simply supported (25% of reinforcement) A B CL Support or d/2 0.30l – d # (30%) l Beam depth 750 900 1200 1500 Beam width Side bar details 300 450 600 750 >900 3 H16 4 H16 5 H16 6 H16 3 H20 4 H16 5 H16 6 H16 3 H20 4 H20 5 H16 6 H16 3 H25 4 H20 5 H20 6 H16 3 H25 4 H25 5 H20 6 H20 Add additional bar for each 300mm >1500 NOTE: For deep beam refer to relevant section ‘Closer’ bars used with open links to be used for wide beams (to be agreed with contractor) Hanger bars to be 35% of max. support steel Bars specified by designer (or refer to table) A–A Min. of one clear space to be left (75mm) sufficient to insert a poker vibrator Bottom support splice bars to be placed inside main bars. At least 30% of max. span steel Special care should be taken to avoid congestion of reinforcement. The following must be considered: – Laps – Splices – Actual bar size – Clear spacing between bars For more than one layer of main bars, spacers are provided. 25 dia. or main bar diameter (whichever is greater) B–B Beams MD B1 SPAN AND SUPPORT DETAILS Nominal cover to all reinforcement specified by engineer | 101 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Beams MD B2 102 BROAD SHALLOW SECTIONS ’Closer’ bar for overall link (may not be required where slab reinforcement is coincident with links) Min. end projection, P (Table C1) * Detail B or C may be used to maintain min. spacing between legs 75mm min. * Internal links should not overlap Max. lateral spacing of link legs should be lesser of 0.75d or 600mm (each bar in compression should be restrained, or within 150mm of a bar that is restrained by link, or designer to advise) Detail A 3dia. This should be checked to ensure congestion does not occur Internal links may be detailed as single leg to avoid overlap. These links placed either side of outer leg alternatively as shown Plan view of links arrangement Detail B Internal links may be detailed as closed link to avoid overlap Detail C Beam depth Beam width 750 900 1200 1500 >1500 Side bar details 300 450 600 750 >900 3 H16 4 H16 5 H16 6 H16 3 H20 4 H16 5 H16 6 H16 3 H20 4 H20 5 H16 6 H16 3 H25 4 H20 5 H20 6 H16 3 H25 4 H25 5 H20 6 H20 Add additional bar for each 300mm NOTE: For deep beam refer to relevant section The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 103 Beams MD B3 CANTILEVER BEAMS Maximum of 1.5k or 0.3l + 1.1d GL (60% of reinforcement) Cantilever length, k Maximum of 0.75k or 0.15l + 1.1d (100% of reinforcement) (100% of reinforcement) l0 l0 l0 104 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) 6.4 Columns 6.4.1 Introduction This guidance relates specifically to in situ rectangular and circular columns but can also apply to all irregular-shaped columns. The Manual generally (but in this section in particular) is not applicable to seismic conditions10. Walls, as defined in BS EN 1992 with a breadth/thickness ratio greater than 1:4, are considered in Section 6.5 of this Manual. 6.4.2 Design and detailing notes Concrete grade Concrete grades <28/35MPa (cylinder strength/cube strength) are not normally used. Care should be taken to ensure that the design strength of concrete required in a column does not exceed 1.4× that in the slab or beam intersecting with it, unless special measures are taken to resist the bursting forces. Minimum area of reinforcement 0.002Ac or 0.10NEd/fyd, whichever is greater. Where: Ac = area of concrete NEd = design axial compression force fyd = design yield strength of reinforcement The designer should advise if 0.10NEd/fyd is greater than 0.002Ac Recommended minimum bar diameter is 12mm (UK National Annex31). For small section columns, <200mm, the minimum of 8mm given in Clause 9.5.2 of BS EN 1992-1-1 may be applied, provided other requirements are met (note the limited availability of 8mm bars). For columns having a polygonal cross-section, at least one bar should be placed in each corner, i.e. for a square or rectangular column the minimum number of bars is four. Unless advised otherwise by the designer, the minimum number of bars for circular columns should be taken as six. For small diameter columns <200mm, the minimum of four given in BS EN 1992 may be applied, provided the designer has considered the most unfavourable arrangement of the bars in the design. Refer to Clause 9.5.2 of BS EN 1992-1-1 for further information. Maximum area of main reinforcement Maximum area of reinforcement should not exceed 0.04Ac unless it can be shown that any resulting congestion of reinforcement does not hinder the ease of construction. At laps the maximum area of reinforcement should not exceed 0.08Ac . Mechanical splices should be considered where congestion becomes a problem (Appendix D). Refer to Clause 9.5.2 of BS EN 1992-1-1 for further information. Bar spacing Recommended minimum pitch of reinforcing bars is given in Table 6.5. These comply with the minimum spacing rules for compaction of concrete and for bond. Preferred maximum spacing: • compression bars 300mm, provided that all main bars in compression zone are within 150mm of a restrained bar (Figure 6.27) • tension bars 175mm Refer to Clause 9.5.2 of BS EN 1992-1-1 for further information. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 105 Table 6.5: Recommended minimum pitch of bars in columns (mm) Bar size ∅ (mm) Actual bar diameter (mm) Sides where cranked bars are into section Sides where corner bars are cranked along section (average pitch) 3 bars 4 bars 5 bars 6 bars 8 bars 10 13 40 55 50 45 45 45 12 14 40 55 50 50 45 45 16 19 45 65 60 55 55 50 20 23 50 75 65 60 60 55 25 29 55 85 75 70 70 65 32 37 70 110 95 90 85 80 40 46 90 135 120 110 105 100 Notes: Pitch is distance between centre of bars. To calculate actual bar pitch (including average pitch) use: P = (x − 2cnom − 2fAlink − fAct)/(N − 1) Where: x cnom fAlink fAct N = relevant column dimension = nominal side cover = actual link diameter (not bar size) = actual bar diameter (not bar size) = no. of bars Figure 6.27: Requirement of links in columns <150mm >150mm Anchorage and lapping of bars Minimum anchorage length 10∅ or 100mm whichever is greater. Typical anchorage and lap lengths for ‘good’ and ‘poor’ bond conditions (Fig. 5.6) are given in Appendix E. Lapping of bundled bars When lapping bundled bars, care should be taken to avoid congestion. This may be achieved by staggering the laps of the bars in each bundle (Section 5.4.4). Refer to Clauses 8.4 and 8.7 of BS EN 1992-1-1 for further information. Links The size of link should be the greater of a quarter the maximum size of longitudinal bar and 8mm (for very small diameter columns <200mm, the minimum of 6mm given in BS EN 1992 may apply). 106 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Bundled main bars may be represented by a single bar for the purpose of calculating link size and spacing. This single bar has an equivalent size to give it the same cross-section area as the bundle. An overall enclosing link is required, together with additional restraining links for alternate main bars or a bundle of bars. Provided that all other main bars in the compression zone are within 150mm of a restrained bar no other links are required (Fig. 6.27). Otherwise, additional links should be added to satisfy this requirement. Additional links are not required for circular columns. Maximum spacing of links The least of: • 20× size of longitudinal bars • lesser dimension of the column • 400mm The maximum spacing should be reduced by a factor of 0.6 in sections within a distance equal to the larger dimension of the column cross-section above and below a beam or slab. Where the direction of the longitudinal bars changes (e.g. at laps), the spacing of links should be calculated. Spacing should ensure there is a link close to the cranking positions of the main bars. These effects may be ignored if the change in direction is ⩽1 in 12. Links to resist bursting at laps Where the diameter of the longitudinal bar is ⩾20mm, the links required to resist the bursting forces in the lapping zone should have a total area ΣAst of not less than the area As of one lapped bar (ΣAst ⩾ 1.0As ). These links should be positioned at the outer sections of the lap (Figure 6.28). Figure 6.28: Links required for bursting at column laps • Ast /2 • Ast /2 <150mm Fs Fs l0 4ø 4ø Moment connections between beam and edge column Wherever possible, U-bars which can be placed within the depth of beam should be used. L-bars which penetrate down into the column should be used when the distance ‘A’ (Figure 6.29) is less than the anchorage length for that bar diameter. These bars must be fixed accurately at the top of the column lift which is a difficult and unattractive site task; in this regard, U-bars can be more convenient because they do not need to project from the column below the beam soffit. If non-standard, the bend radius should be checked by the designer and specified in the detailing instructions. A bar of the same size or greater should be placed inside the bend unless there is reason to justify the detail without it. Where using a non-standard bend, a thorough check should be carried out to ensure the reinforcement fits and will perform as intended. The critical effective depth may not be obvious, and various locations may need to be assessed. Special care should be taken by the designer and detailer to make sure this reinforcement does not conflict with any beam reinforcement passing through the column in the other direction. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 107 Figure 6.29: Moment connection between beam and edge column A Critical effective depth U-bar Standard bend Non-standard bend Restraint to column bars Where there is no edge beam intersecting at approximately the same level as the joint, transverse column reinforcement should be provided within the depth of the beam (Figure 6.30) to restrain the main column steel. This may be in the form of horizontal links or U-bars extending into the beam; links are required in corner columns. Unless specified by the designer, the spacing should be as for the links in the column. Figure 6.30: Shear enhancement of column Horizontal U-bars Refer to Clause 6.2 of BS EN 1992-1-1 for further information. Bursting action Where a change of column section occurs, particularly at edge and corner locations, links may be required to provide adequate restraint to bursting action (i.e. end block action). These links may occur within the depth of beam or slab, but may also extend further down. Starter bars The designer must take account of the construction sequence and foundation level, as this has implications on the length of the starter bars (e.g. if the foundation reinforcement is placed at a depth lower than specified, the consequent lap of the first lift of column bars is likely to be too short). For this reason, starter bars from pad footings and pile caps are specified longer than required (MDs F1 and F2). 6.4.3 Detailing information Design information for detailing should include: • • • • • section dimensions and its position and orientation relative to particular grid lines. outline drawings which clarify what happens to the column above the lift being considered. kicker height if other than 75mm. concrete grade and aggregate size (standard 30/37MPa and 20mm). nominal cover to all reinforcement (standard 35mm internal, 40mm external). Supplementary mesh reinforcement if required. 108 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) • simple sketch of cross-section of column showing the longitudinal reinforcement in each face of the column, i.e. ○ number and position of bars ○ type of reinforcement and bond characteristics (standard H) ○ diameter of bars ○ lap length (if other than normal compression, lap the linking reinforcement) ○ type of reinforcement (standard H) ○ diameter of links ○ spacing ○ pattern of links (if special). • instructions for lapping of bunched bars if required. • special instructions for links within depth of slab or beam. • if a mechanical or special method of splicing bars is required this must be shown in a sketch, otherwise the method given in the Model Details will be assumed. • Special instructions and sketches should be given where services are provided within the column. • Details of insertions, e.g. conduit, cable ducting, cladding fixings, etc., should be given where the placing of reinforcement is affected. 6.4.4 Presentation of working drawings Figures 6.31 and 6.32 are example drawings for different column scenarios. Traditional method Individual columns are drawn related to specific gridlines (Fig. 6.31). Reinforcement is shown in schematic form on the elevations. Sections are shown with the column outline drawn to scale. This method is normally used where the project has little repetition and it is simpler to show the details of all columns individually. 700 Figure 6.31: Working drawing (columns): Traditional method 330 30.000 4 H20 19 7 6 6 26.750 COLUMN G7 19 19 19 G 15 H8 20 200 FOR DETAILS OF COLUMNS BELOW SEE DRG R22 19 6–6 20 The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 109 Representational method The detail (Fig. 6.32) relates general column elevations and sections, to X and Y directions, together with a table giving details of reinforcement for each type of column. Bar location letters are used to cross-reference the reinforcement on the drawing and in the table. Column outlines to the elevations are not drawn. The section shapes of each column type are only representative, and may not be drawn to scale. Note: • The X and Y directions must be related to the GA drawing • Each column is related to a reinforcement type, either using a location plan or by tabulating the column grid references (Fig. 6.32) • The levels and any relevant fixing dimensions must be specified, either on the drawing or in the table DIM D Figure 6.32: Working drawing (columns): Representational method DIM C LEVEL B Y Y G E+F X LINKS G + H E E E E E E X E E F F F F E E H LEVEL A G H 7–7 8–8 FOR DETAILS OF COLUMNS BELOW SEE DRG R12 MAIN BARS E F COLUMN REF No OFF LEVEL A LEVEL B DIM C DIM D CAGE SECTION G6, H6 2 30.50 33.75 395 850 7–7 6 H25 03 K8, L8 2 30.50 34.00 395 1050 7–7 M9 1 31.50 34.75 425 850 8–8 LINKS G H —— 14 H8 07 200 14 H8 08 200 6 H32 10 —— 14 H8 07 200 14 H8 08 200 4 H25 03 4 H20 10 14 H8 11 200 28 H8 12 200 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Columns MD C1 110 BOTTOM DETAIL This detail allows bars to be easily extended to give foundation-level tolerance A Spacing of links at lap not greater than: – 12 dia. of longitudinal bars – 0.6 × lesser dimension of column – at least 3No. links – 240 (round down to nearest 25mm) – 150mm @ lap locations (Refer to Figure 8.9 in BS EN 1992-1-1) A l0 + 50 (foundation-level tolerance) Kicker: 100 (150 below ground if required) Top of foundation Unless specified by design, use H10-300 (3No. min.) 450 min. (or 2 bars) Cover to starter bars is given from column faces A–A The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) 1 1 150 150 150 150 max. max. max. max. 150 150 max. max. SC51 100 Kicker Lap length, l0 SC21 SECTION 1 SCALE 1:25 – GL 1 150 max. SC21 1 – GL 150 max. Main bars BBS Level by level Spacing of links should be the least of: – 12 dia. of longitudinal bars – 0.6 × lesser dimension of column – 240 (round down to nearest 25mm) – Minimum size of links 8mm (10mm for 40 dia. bar) Beyond a distance equal to cross-section of larger column dimension or 3 links from slab/column interface, (whichever is greater) spacing may be increased by a factor of 1.67. Links should not exceed a spacing of 150mm at lap location SC51 150 150 max. max. 150 150 max. max. 1 – SECTION 1 SCALE 1:25 – Link at knuckle of crank Lap length, l0 No special link required at crank k length Min. cran e offset ntrelin = 12 × ce 100 Kicker Length of crank is 12 × centreline joggle offset or 300mm but shall not be less than: – 10Ø for bars not exceeding a nominal size 16mm – 13Ø for nominal sizes greater than 16mm Centreline joggle offset 50mm Min. overall joggle offset = 2 dia. + 10% Columns MD C2a INTERMEDIATE DETAIL: NOMINAL LINKS FOR NORMAL STRENGTH CONCRETE | 111 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) INTERMEDIATE DETAIL: NOMINAL LINKS FOR HIGH STRENGTH CONCRETE For HSC columns all links to be Shape Code 99 with link ears 135° hooks/180° with hooks of 10 dia. straight (or 70mm whichever the greater). Shape Code 51 or 63 not acceptable 1 1 150 150 max. max. 150 150 150 150 SC99 100 Kicker Lap length, l0 SC99 SECTION 1 SCALE 1:25 – GL 1 SC99 150 SC99 150 150 150 150 max. max. Main bars 1 – 1 – In the UK, the designer should specify link spacing to comply with requirements of Clause 9.5.3(3) of the UK NA to BS EN 1992-1-1. Links should not exceed a spacing of 150mm at lap location SECTION 1 SCALE 1:25 – Lap length, l0 Link at knuckle of crank No special link required at crank Length of crank is 12 × centreline joggle offset or 300mm but shall not be less than: – 10Ø for bars not exceeding a nominal size 16mm – 13Ø for nominal sizes greater than 16mm length Min. crank e offset ntrelin = 12 × ce 100 Kicker GL 150 BBS Level by level Columns MD C2b 112 Centreline joggle offset 50mm Min. overall joggle offset = 2 dia. + 10% The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) l0 Spacing of links above slab/beam should be the least of: – 12 dia. of longitudinal bars – 0.6 × lesser dimension of column – at least 3No. links – 240 (round down to nearest 25mm) – 150mm @ lap locations (Refer to Fig. 8.9 in BS EN 1992-1-1) Where columns are offset or large moments exist these bars should be anchored into floor slab as shown >75mm Detail B may be applied if column offset is less than 75mm l0 Bursting steel specified by designer in accordance with Clause 6.7 of BS EN 1992-1-1 A A Detail A Splice bars located by dimensions from face of lower column Minimum 3 sets of locating links required (if no internal link present) No bar within a compression zone should be further than 150mm from a link (Clause 9.53(6) of BS EN 1992-1-1) Note: This is applicable only when column is located entirely within the perimeter of the column below — otherwise refer to designer A–A ≤75mm This detail is applicable only if this is first lift of column — designer to advise Bars may be cranked and lapped with bars in the level above as necessary Bursting steel specified by designer in accordance with Clause 6.7 of BS EN 1992-1-1 Detail B Columns MD C3 INTERMEDIATE DETAIL: OFFSET COLUMNS | 113 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) TOP DETAIL Detail A applies when slab depth is not less than: – 200 using 20 size of column bars – 250 using 25 size of column bars – 300 using 32 size of column bars otherwise Detail B applies l0 l0 Spacing of links at lap not greater than: – 12 dia. of longitudinal bars – 0.6 × lesser dimension of column – 240 Links should not exceed a spacing of 150mm at lap location – At least 3No. links PLAN Detail A Spacing of links at lap not greater than: – 12 dia. of longitudinal bars – 0.6 × lesser dimension of column – 240 Links should not exceed a spacing of 150mm at lap location – At least 3No. links l0 Columns MD C4 114 Bars must be positioned to avoid clashes PLAN Detail B The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) Min. hook (Table C1) For height of larger dimension of column, spacing of links not greater than: – 12 dia. of longitudinal bars – 0.6 × lesser dimension of column – 240 Links should not exceed a spacing of 150mm at lap location – At least 3No. links 2No. of location links l0 Spacing of links at lap not greater than: – 12 dia. of longitudinal bars – 0.6 × lesser dimension of column – 240 Links should not exceed a spacing of 150mm at lap location – At least 3No. links lbd 450 min. Columns MD C5 TOP DETAIL (INCL. SPLICE BARS) | 115 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) l0 CIRCULAR COLUMNS: HELICAL LINKS Main bars scheduled straight. Cage is rotated to lap with cage below Helical binders scheduled in 12m lengths. Tension lap length is required between helical binders p = pitch of helix l0 Columns MD C6a 116 0.5p Pitch of helix not greater than: – 12 dia. of longitudinal bars – 0.6 × lesser dimension of column – 240 Links should not exceed a spacing of 150mm at lap location – At least 3No. links The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) l0 For height of larger dimension of column, spacing of links not greater than: – 12 dia. of longitudinal bars – 0.6 × lesser dimension of column – 240 Links should not exceed a spacing of 150mm at lap location – At least 3No. links l0 Main bars scheduled straight. Cage is rotated to lap with cage below Spacing of links at lap not greater than: – 12 dia. of longitudinal bars – 0.6 × lesser dimension of column – 240 Links should not exceed a spacing of 150mm at lap location – At least 3No. links Columns MD C6b CIRCULAR COLUMNS: CIRCULAR LINKS | 117 118 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) 6.5 Walls 6.5.1 Introduction This guidance relates specifically to walls that are vertical loadbearing members. It includes plain concrete walls as defined in BS EN 1992. Columns, with a breadth/thickness ratio of not more than 1: 4 are considered separately in Section 6.4 of this Manual. Walls thinner than 150mm are not recommended. Basement retaining walls are considered in Section 6.6. 6.5.2 Design and detailing notes Minimum area of reinforcement • Vertical reinforcement 0.002Ac (half in each face). Minimum bar diameter to ensure robust cage: 12mm Refer to Table 6.6 for recommended minimum areas and suggested bar arrangements. • Horizontal reinforcement 25% of vertical reinforcement or 0.002Ac (half in each face) whichever is greater. Preferred minimum bar diameter not less than a quarter of the diameter of vertical bars. Table 6.6: Suggested minimum reinforcement for walls Wall thickness (mm) Bar size and spacing for vertical/horizontal reinforcement ≤200 A252 fabric or 8 @ 200 225 A252 fabric or 8 @ 200 250 A252 fabric or 8 @ 200 275 10 @ 250 300 10 @ 250 350 A393 fabric or 10 @ 200 400 12 @ 250 450 12 @ 250 500 10 @ 150 600 10 @ 125 700 12 @ 150 800 16 @ 250 Note: Size and spacing proposed avoids specifying excessive reinforcement. Links Diameter to be not less than a quarter of the size of the largest compression bar. Plain concrete walls Where reinforcement is required for the purpose of controlling shrinkage or temperature (also applies to reinforced concrete walls), it should comply with the minimum requirements for a wall with reinforcement. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 119 Minimum steel area for both vertical and horizontal reinforcement 0.0025Ac . This reinforcement should consist of small diameter bars closely spaced, and placed (with adequate cover) near the exposed surface. This reinforcement should be distributed with half near each face. Refer to Clause 9.6.2 of BS EN 1992-1-1 for further information. Maximum area of vertical reinforcement 0.04Ac Refer to Clause 9.6.2 of BS EN 1992-1-1 for further information. Bar spacing Minimum spacing Recommended minimum pitch of reinforcing bars is the same as for slabs and given in Table 6.3. These comply with the minimum spacing rules for compaction of concrete and for bond. Maximum spacing Vertical and horizontal bars. The lesser of: • 2× wall thickness • 400mm Links Where the total area of the vertical reinforcement in the two faces exceeds 0.02Ac , links should be provided (Section 6.4). The larger dimension referred to, need not be made larger than 4× wall thickness). Maximum vertical spacing The lesser of: • 16× diameter of vertical bars • 2× wall thickness • 400mm (BS EN 1992-1-1 recommendation) Maximum horizontal spacing Any vertical compression bar not enclosed by a link should be within 200mm of a restrained bar. The spacing should not exceed 2× wall thickness. Refer to Clause 9.6.3 of BS EN 1992-1-1 for further information. Anchorage and lapping of bars Typical anchorage and lap lengths for ‘good’ and ‘poor’ bond conditions (Fig. 5.6) are given in Appendix E. Lap lengths provided (for nominal bars etc.) should not be less than 15× bar size or 200mm, whichever is greater. Refer to Clauses 8.4 and 8.7 of BS EN 1992-1-1 for further information. 120 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Notation for layers of reinforcement Reinforcement is fixed in two layers at right-angles to form a mat (normally one at each wall face): • • abbreviation for near face N abbreviation for far face F F – far face N – near face Typical bar and indicator line The convention for illustrating and ‘calling up’ bars on walls follows closely that for slabs (Section 6.2.2) A zone of similar bars in one face: 20H10-63-150N1 A zone of similar bars in two faces: 40H10-63-150 (20N1-20F2) A zone of dissimilar bars in two faces: 20H10-63-150N1 63 64 20H10-64-150F2 Identical bars appearing on different faces are itemised separately. To avoid congestion in thin walls <150mm thick, a single mat of reinforcement may be provided, if design requirements permit. Corner details For most conditions of applied moment, MD W2 is suitable. For situations where the opening applied moment requires more than 1.5% tensile reinforcement, consideration should be given to introducing a splay and diagonal reinforcement (Annex J of UK National Annex to BS EN 199231). Openings in walls Isolated openings smaller than the pitch of the reinforcement need not be trimmed under normal circumstances. Where an opening does affect the structural integrity, consideration should be given to the use of diagonal bars at the corners of the hole, to provide better crack control. Where an opening does not affect the structural integrity, it should be trimmed with bars of diameter one size larger than that used in the surrounding wall. For such situations, the minimum wall thickness should be increased to 175mm. U-bars of the same size as the horizontal bars should be placed around the opening, enclosing the trimmer bars (MD W4). Further guidance on trimming openings can be found in Section 6.2 and MD OP1. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 121 Edge wall connections to slabs This method for detailing slab-to-edge walls is described in Section 6.2.2. It is similar to the beam-to-edge columns described in Section 6.3.2. MD S2 shows the reinforcement detail for such a joint. Where slab starter bars are required and cannot be inserted through holes left in the wall, MD W3 is used. Half landings Where starter bars are required for half landings these may be inserted in the walls, preferably using a proprietary reinforcement continuity system which holds a Technical Approval issued by a suitably accredited product certification body (e.g. CARES). Mechanical shear dowels and couplers may be considered as alternatives to half-joints, avoiding the use of nibs. 6.5.3 Detailing information Design information for detailing should include: • layout and section drawings including details of slab intersections and holes, and details of the construction system if known • concrete grade and max. aggregate size (standard 20mm) • nominal cover to reinforcement (standard 20mm for internal conditions, 40mm for external conditions), and the criteria governing this (fire resistance or durability) • details of any design reinforcement required including: ○ type of reinforcement ○ bar diameter ○ pitch or number ○ location ○ lap length (if other than normal compression lap) • details of proprietary reinforcement, insertions and openings e.g. conduit, cable ducting, etc. should be specified where the placing of reinforcement is affected. Provide this information at an early stage • confirmation of whether the walls are to be slipformed (noting the affect this has on bond characteristic — Chapter 5) 6.5.4 Presentation of working drawing Figure 6.33 is an example drawing for a wall scenario. 122 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Figure 6.33: Working drawing: walls 19 H10 09–200 LINKS 19 H10 07–200 UB 12 H10 07–200 UB 1 19 H10 04–200 UB 2×19 H10 08–200 H EF 3 2×7 H10 05–200 H EF 2 16.675 2×5 H12 03–200 UB PROVIDE DIAGONAL BARS IF REQUIRED REFER TO MW4 2×1 H16 06 H EF 600 3 2×2 H16 02 V EF 2 3 (8) 2×26 H12 01–200 V EF 2 (18) 75 1 12 H10 04–200 UB 12.675 WALL ON LINE ‘A’ A 16.675 07 01 01 A 01 03 01 05 08 03 03 05 09 01 01 07 01 08 03 03 2–2 01 01 A 01 01 03 05 05 04 04 04 06 06 1–1 3–3 The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) U-bar may be replaced with L-bar for thin wall, if width of U-bars does not meet min. bending requirement l0 100mm or below slab bars l0 100mm Kicker (if required) For edge walls, starter bars for slabs shown on MD S2 (B and C) should be detailed with wall drawings wherever possible. Otherwise they must be clearly cross-referenced l0 100mm Kicker (150mm below ground if required) lbd Greater of 450mm or 2× Mat bar spacing Where there is no specific design requirement, the bar size and pitch in Table 6.6 may be used. Walls MD W1 GENERAL DETAILS | 123 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) l0 CORNER DETAILS Two bars should be placed within loop for wall thickness <300. For wall thickness >300, four bars should be included as shown l0 Detail A lbd l0 Walls MD W2 124 Two bars should be placed within loop for wall thickness <300. For wall thickness >300, four bars should be included as shown (Designer to clearly advise design requirement) lbd l0 Detail B (for large opening moments) The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) Legs bent and kept along wall face within box when casting wall l0 H l0 W Legs to rebend to lap with slab bars when pouring slab H Note: For slabs >250mm thick this is poor bond lap H l0 W l0 This detail is applicable if bar dia. is <16mm 35mm box (max.) to maintain cover requirements Detail A (Pullout bars or similar approved) U-bar with coupler Threaded bar Note: For slabs >250mm thick this is poor bond lap l0 l0 35mm box (max.) to maintain cover requirements Detail B (Coupler box or similar approved) This detail is applicable if bar dia. is >16mm Walls MD W3 HALF-LANDING DETAIL | 125 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Walls MD W4 l0 lbd HOLE DETAILS for trimmer bars 126 Trimmer bars at top/bottom of opening (designer to advise design requirement) Opening Trimmer bars at side of opening Detail A Section through top of opening Section through bottom similar Opening lbd l0 Trimmer bars at top/bottom of opening Trimmer bars at side of opening (designer to advise design requirement) Detail B Section through left of opening Section through right similar l bd Detail C Typical opening corner The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 127 6.6 Retaining walls 6.6.1 Introduction This guidance relates specifically to retaining walls with two layers of reinforcement. The specification of joints and waterbars for water-resistant structures is not covered — reference should be made to BS EN 1992-34 and Water-resisting basements — a guide 12. Reinforced and plain concrete walls are considered in Section 6.5 of this Manual. Foundations are considered in Section 6.7. Diaphragm walls are not considered. 6.6.2 Design and detailing notes Minimum area of reinforcement Simple earth-retaining walls Retaining walls which provide means for water to drain, e.g. weep holes, and for which minor seepage does not create problems. • vertical reinforcement 0.002Ac (half in each face). Minimum bar size 12mm • horizontal reinforcement Greater of 25% of vertical reinforcement or 0.002Ac (half in each face) See Table 6.6 for recommended minimum areas and suggested bar arrangements. Refer to Clause 9.6.2 of BS EN 1992-1-1 (and BS EN 1992-3) for further information. Water-resisting retaining walls or retaining walls which are required to prevent water seepage, e.g. basements The designer should advise minimum reinforcement. Maximum area of vertical reinforcement 0.04Ac Refer to Clause 9.6.2 of BS EN 1992-1-1 for further information. Bar spacing Recommended minimum pitch of reinforcing bars is the same as for slabs and given in Table 6.3. These comply with the minimum spacing rules for compaction of concrete and for bond. Maximum spacing: 200mm Refer to Clause 9.6.3 of BS EN 1992-1-1 and Clause 7.3.3 of BS EN 1992-3 for further information. Anchorage and lapping of bars Typical anchorage and lap lengths for ‘good’ and ‘poor’ bond conditions (Fig. 5.6) are given in Appendix E. Lap lengths provided (for nominal bars, etc.) should not be less than 15× bar size or 200mm, whichever is greater. Refer to Clauses 5.2.2–5.2.4 of BS EN 1992-1-1 for further information. Edge wall connection to slabs The method for detailing slab-to-edge walls is described in Section 6.2.2. It is similar to that for beam-to-edge columns described in Section 6.3.2. MD S2 shows the reinforcement details for such a joint. Mechanical shear dowels and couplers may be considered as alternatives. Corner details For most conditions of applied moment, MD W2 is suitable. However, for thin sections with a high applied opening moment, a special detail may be required (Annex J of UK National Annex to BS EN 199231). 128 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Construction joints Kicker height for walls below ground level should be a minimum of 150mm and cast integral with the foundations. The requirements for movement joints need to be specified by the designer, taking any restraints and the serviceability requirements (e.g. liquid retention) into account. Wall starters Wall starter bars should always be specified with the base slab reinforcement, and care should be taken to define them relative to the wall section, or at least refer to their location on the drawing and schedule. Links in walls Where the total area of the vertical reinforcement in the two faces exceeds 0.02Ac links should be provided. 6.6.3 Detailing information Design information for detailing should include: • layout and section drawings including plan dimensions, depths and levels • dimensions and positions of kickers (standard kicker height below ground 150mm, above ground 75mm) • detail of design reinforcement required including: ○ type of reinforcement (standard H) ○ bar diameter ○ pitch or number ○ position • details of construction joints • details of any services fittings where placing of reinforcement may be affected, e.g. large openings, puddle flanges 6.6.4 Presentation of working drawings Figures 6.34 and 6.35 are example drawings for retaining wall scenarios. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) 8 H16 04–250 T2 8 H12 05–250 B2 1 PANEL B 2×8 H12 03–250 T2 & B2 47 H16 01–150 T1 47 H12 02–150 B1 Figure 6.34: Working drawing (walls): Free-standing retaining wall 1 A 1 REFER PANEL D 50 14 08 2 (52) 2×11 H12 10 250 H EF 09 08 06 10 07 06 01 03 1.800 (2) 03 07 54 H12 06–150 V NF 54 H16 07–150 V FF 06 10 2 (2) 03 02 1–1 2×11 H12 10 250 H EF 3 11 H10 13 (A–K) 250 (UB) 3 (52) 500 09 07 2×11 H12 11–250 H NF 11 H12 12–250 H FF 08 03 75 1.800 1 54 H10 14–150 UB 54 H12 08–150 V NF 54 H16 09–150 V FF 4.300 4.300 10 14 09 10 PANEL – C PLAN PANEL B 14 PANEL – C ELEVATION 12 09 09 1 09 09 08 13 10 10 13 3–3 08 08 10 11 10 11 2–2 08 PANEL A B B B C 11 12 D REFER PANEL B 1 10 11 13 A 10 WALL A KEY PLAN A | 129 130 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) 03 03 2×4 H16 02 T2 & B2 2×4 H16 01 T2 & B2 2×4 H12 03 SF 21 H12 04–300 T1 21 H12 05–300 B1 21 H12 06–300 B1 A 2×4 H12 03 SF 2×4 H16 02 T2 & B2 1 Figure 6.35: Working drawing (walls): Basement retaining wall B 1 REFER SLAB 12 1 05 12 11 12 10 04 REFER WALL B 10 40 COVER 1 06 13 13 11 50 COVER CJ (2) 550 2 16 H12 14–150 H EF 2×16 H12 15–150 H NF 2×16 H12 13–150 H EF 2×16 H12 16–150 H EF 2×16 H12 13–150 H EF 1 2×16 H12 15–150 H NF 16 H12 14–150 H FF 10.300 10 2 11 12 13 01 13 01 04 03 03 B 06 01 01 04 05 1–1 (45) (2) 3 3 (45) (2) 49 H12 10–150 V NF 49 H16 11–150 V FF 49 H12 12–150 U-BARS 6.800 (2) 07 1 09 49 H12 07–150 V NF 49 H16 09–150 V FF WALL – A ELEVATION 14 13 13 16 11 CJ 10 10 13 16 2–2 13 16 15 13 B A 15 11 11 14 10 REFER WALL B 10 15 1 WALL A 13 3–3 KEY PLAN WALL B 13 11 16 13 WALL B 16 13 11 11 07 09 WALL – A PLAN The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) Bar size and pitch for earth face as specified by designer l0 Cnom Cnom Bar size and pitch for exposed face (based on min. wall thickness) given in MD W1 (table), unless otherwise stated Granular fill l0 Kicker:150 (if required) l0 Bar size and pitch as specified by designer Cnom Cnom Cnom l0 l0 Nominal reinforcement given in MD S1, unless stated otherwise Key added (if required) Large radius of bend specified by designer if necessary Cnom,minimum = 75mm against soil = 50mm against prepared ground and blinding = 40mm to formed surfaces All are subject to design requirement Retaining walls MD RW1 EXTERNAL CANTILEVER WALL | 131 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Retaining walls MD RW2 132 BASEMENT RETAINING WALL CJ Legs bent and kept along the wall face within the box when casting wall Pull-out bars Legs to rebend to lap with slab bars when pouring slab CJ l0 Vertical reinforcement fixed first for ease of construction Cnom Cnom Reinforcement not specified in designer is given in MD W1 (table) l0 Kicker: 150 (cast integrally for basements) CJ Cnom 300 min. overlap Cnom l0 Cnom Cnom Cnom Large radius of bend specified by designer if necessary l0 Cavity drain slot Kicker: 150 (cast integrally for basements) Slab laid to falls Cnom Cnom Cnom 300 min. overlap Cnom Cnom,minimum = 75mm against soil = 50mm against prepared ground and blinding = 40mm to formed surfaces All are subject to design requirement Note: Details for water-resisting concrete are not included — designer to advise on specific requirements if required Large radius of bend specified by designer if necessary Cnom l0 l0 l0 The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) Waterbar (if required) Splice bars of same size and pitch as main bars l0 l0 50mm Detail A Simple construction joint Waterbar (if required) U-bars of same size and pitch as main bars Dowel bars (if required) specified by designer l0 l0 If internal water bar is required, U-bars are displaced to avoid clash 75mm Detail B Full contraction joint U-bars of same size and pitch as main bars Waterbar (if required) l0 l0 75mm Detail C Movement joint Waterbars shown when required for basement walls. Designer to advise on specific requirements for water-resisting concrete. Retaining walls MD RW3 VERTICAL CONSTRUCTION JOINTS | 133 134 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) 6.7 Foundations 6.7.1 Introduction This guidance relates to: • • • • rectangular pad footings and multi-column bases piled foundations rafts ground beams and slabs The specification of joints and waterbars for water-resistant structures is not covered — reference should be made to BS EN 1992-34 and Water-resisting basements — a guide 12. Retaining walls are considered in Section 6.6. Details for holding-down bolts are not included. 6.7.2 Design and detailing notes Minimum area of reinforcement • Tension reinforcement in flexural elements (Table 6.1, column 3). • Reinforcement in sections classed as deep beams (Clause 9.7 of BS EN 1992-1-1): As,dbmin = 0.001Ac ⩾ 150mm2/m • Longitudinal reinforcement in piles (Clause 9.8.5 of BS EN 1992-1-1): Pile cross-section Ac Minimum area of longitudinal reinforcement As,dbmin Ac ⩽ 0.5m2 AS ⩾ 0.005Ac 0.5m2 < Ac ⩽ 1.0m2 AS ⩾ 25cm2 Ac > 1.0m2 AS ⩾ 0.0025Ac Bar diameters <16mm should not be used (except for lacers). Bar spacing Refer to Table 6.4. Max. spacing: Main bars: 200mm Transverse bars: 300mm Refer to Clause 9.8 of BS EN 1992-1-1 for further information. Anchorage and lapping of bars Typical anchorage and lap lengths for ‘good’ and ‘poor’ bond conditions (Fig. 5.6) are given in Appendix E. Starter bars for columns should have a horizontal leg of sufficient length to be tied to two transverse bars in the footing, typically 450mm minimum (MDs C1 and F1). Column starter bars should be anchored, with a full compression lap length. However, bends and hooks cannot be considered to contribute to the compression anchorage (Clause 8.4.1(3) of BS EN 1992-1-1). The compression lap length may exceed the depth of the pad foundation or pile cap. In BS EN 1992, the effect of cover cannot be considered. However, a report32 has demonstrated that it may be considered, and that it reduces the compression anchorage length by a factor of 0.7. It is considered satisfactory to apply this factor to the compression lap length given in Appendix E. Refer to Clauses 5.2.2–5.2.4 of BS EN 1992-1-1 for further information. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 135 Pile caps The full bar tension must be assumed to continue without curtailment. The full anchorage length should be provided from the inner face of each outer pile to the end of each bar. The bars must, as a minimum, continue across the full width of the piles. Standard pile caps The configuration of reinforcement normally adopted for standard pile caps is shown in Table 6.7. Table 6.7: Layout of reinforcement for standard pile caps No. of piles Bar ref. Shape Code Size and type 2 3 4+ 1 2 3 21∗ 12 21 Design H20, H25, H32 or H40 (large diameter bends) Nominal H16, H20 or H25 Nominal H16 1 2 3 4 5 6 21∗ 21∗ 21 21 27 25 Nominal H16 Design H20, H25, H32 or H40 (large diameter bends) Nominal H16 @ 200 Design H20, H25, H32 or H40 Nominal H16 Nominal H16 1 2 3 ∗ 21 21 12 Design H20, H25, H32 or H40 3 1 2 3 6 2 5 5 4 4 1 3 2 Nominal H16 3 Note: ∗ Where design requires a large mandrel size, Shape Code will be 99. Ground slabs TR34: Concrete industrial ground floors 11 provides guidance on lightly loaded ground slabs, typically in buildings. Where such slabs are cast directly onto the ground, they should be reinforced to control cracking (Figure 6.36 in this Manual). Square mesh fabric (A193) is suitable for this purpose. Laps of 300mm (min.) should be used. Details for fully reinforced slabs are given in Section 6.2. Figure 6.36: Detailing of ground slab cast directly onto ground 25 cover (slabs exposed to weather 40) Blinding Sub base Ground beams Detailing of ground beams is discussed in Section 6.3 — except that cover to reinforcement should be increased to 75mm where formwork is not used. Where ground beams span on to pad footings or pile caps which otherwise would not require top steel, the main beam reinforcement should be continued across the entire foundation. Where the ground beam is used as a tie between foundations, the main beam reinforcement should pass around the column or wall starter bars and be fully anchored (Figure 6.37). 136 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Figure 6.37: Beam between two foundations Horizontal U-bars Rafts Detailing reinforcement in rafts is dependent on the construction method and sequence. The designer should give clear instructions which relate to a possible solution. These instructions should be confirmed with the contractor before detail drawings are produced, and should include: • position of construction joints for lapping of reinforcement • position, width and depth of movement joints • position of waterbar joints In order to avoid congestion of reinforcement, consideration should be given to adding splice bars at lapping points and placing them in a separate layer. Ducts and trenches Where ducts and trenches occur in ground slabs, if there is no requirement for design reinforcement, nominal reinforcement should be placed around them (Figure 6.38). Where they occur in rafts or multi-column foundations, special attention should be given to detailing continuity top reinforcement, where moment transfer is required (Figure 6.39). Walls for small trenches and manhole chambers should be detailed with a single layer of reinforcement in each direction. Figure 6.38: Nominal reinforcement for ducts and trenches Tension lap Tension lap 25 cover (slabs exposed to weather 40) Figure 6.39: Continuity reinforcement across trenches Tension lap Tension anchorage Tension anchorage Tension lap Tension anchorage Tension anchorage The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 137 Column and wall starters Wherever possible, column and wall starter bars should be specified with the footing reinforcement, and care taken to define their position relative to the column section or wall. Chairs Where top reinforcement is required in multi-column foundations and rafts, consideration should be given to the method of supporting this with chairs and edge U-bars (BS 797317,18). This should take into account the construction sequence, the weight of top reinforcement and the depth of foundation; which affect the size and number of chairs required. The concrete may be poured in more than one layer, and as such it may be possible to sit the chairs on an intermediate level. 6.7.3 Detailing information Design information for detailing should include: • • • • • • layout drawings including column and wall outlines plan dimensions including depth and level dimensions and positions of kickers (standard kicker height below ground 150mm, above ground 75mm) nominal cover to reinforcement (standard 75mm; bottom cover for piled foundations 100mm) position in plan of starter bars reinforcement parallel to x axis and parallel to y axis, clearly relating to layout drawings. This should include: ○ no. and pitch of bars ○ type of reinforcement and bond characteristics (standard H) ○ diameter of bars and direction of bottom bars If standard pile cap see Table 6.7. • reinforcement for starter bars and links. This should include: ○ number and position of bars ○ type of reinforcement and bond characteristics (noting Clause 2.4.2.5 of BS EN 1992-1-1) • band width details of reinforcement when required • details of L-bends. These are only required if anchorage length necessarily exceeds the length between the face of the column or wall and the edge of foundation ○ details of construction joints ○ details of gullies etc. which affect slab detail 6.7.4 Presentation of working drawings Figures 6.40 and 6.41 are example drawings for pad footing/pile cap scenarios. Traditional method Individual pad footings or pile caps are drawn related to specific gridlines (Fig. 6.40). This method is normally used where the project has little repetition and it is simpler to show the details of all footings individually. Details of column starter bars are shown with the footing drawings wherever possible. The position of these must take into account the position of the main column bars which are spliced to them. 138 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Figure 6.40: Working drawing (pad footings/pile caps): Traditional method 13 H25 02–250 B1 12 13 H25 01–250 B2 1 1 K BASE K/12 12 100 KICKER 4 H20 03 2 4 H10 04–300 LINKS 01 2.75 01 02 1–1 12 03 03 K 2 04 03 03 65 COVER TO 03 2–2 The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 139 Representational method The detail relates a general pad footing or pile cap to X and Y directions, together with a table giving details of reinforcement for each type of footing, and where possible, column starters (Fig. 6.41). The plan shape of each footing type is representative and not drawn to scale. Rectangular footings are divided into those with and without banded reinforcement. Note: • The X and Y directions must be related to the GA drawing. • Each footing is related to a reinforcement type, either by a location plan or by tabulating the column grid references. • Column starters are shown, wherever possible, in the same table. Where column starters are not shown on the same drawing, comprehensive cross-referencing of drawings is an essential requirement. Figure 6.41: Working drawing (pad footings/pile caps): Representational method A Y B X 1 1 Y Y C D X C C C C C C 3–3 Y 100 KICKER D C X 2–2 PLAN C C = = = Level C C C C X A B D A 1–1 4–4 X – X Relates to lettered grids Y – Y Relates to numbered grids Base steel D Starters MK C MK D Column reference No off Base level MK A MK B Cage Sect. A1, A3, A5, A7, F1, F3, F7 7 2.75 15 H25 01–200 15 H25 01–200 2–2 6 H32 10 F5 1 2.75 15 H25 02–200 18 H25 02–200 3–3 8 H25 13 4 H10 14–300 C2, C4, C6 3 3.90 18 H25 06–225 18 H25 06–200 2–2 6 H40 16 4 H10 17–300 C5 1 4.20 12 H20 08–250 12 H20 08–250 4–4 8 H20 21 4 H10 22–300 4 H10 12–300 C Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Foundations MD F1 140 MULTI-COLUMN BASE Cnom,minimum = 75mm against soil = 50mm against prepared ground and blinding = 40mm to formed surfaces All are subject to design requirement A 40 for exposed concrete 50 for buried concrete Foundation level Two (min.) layers of lacers — H12s — specified by designer Cnom A 300 min. overlap Provide U-bars if depth is less than 400mm Cnom Two (min.) layers of lacers — H12s — specified by designer 300 min. overlap A–A The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 141 Foundations MD F2 GROUND SLAB AND BEAM Mesh fabric — A193 unless specified otherwise I0 Cnom Extension to link not required if width of link is 300 or more Cnom,minimum = 75mm against soil = 50mm against prepared ground and blinding = 40mm to formed surfaces All are subject to design requirement Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) TRENCHES TYPICAL DUCT DETAIL I0 Cnom Cnom I0 I0 Detail A Wall thickness <150 Ibd Ibd I0 Splay bars used when design moment specified Cnom l0 Foundations MD F3 142 I0 Detail B Wall thickness >150 Cnom,minimum = 75mm against soil = 50mm against prepared ground and blinding = 40mm to formed surfaces All are subject to design requirement The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) Kicker: 100 (150 below ground if required) Footing level Sufficient cover to ensure no problems of fit Unless specified by designer, use H10-300 (3No. min.) Cnom 450 min. (or 2 bars) Cnom Main bars normally straight. Bars may be bobbed if required by design Cnom,minimum = 75mm against soil = 50mm against prepared ground and blinding = 40mm to formed surfaces All are subject to design requirement Cover to starter bars is given from column faces Pad footings MD PF1 l0 + 50 (foundation-level tolerance) | 143 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Pile caps MD PC1 144 Cover to starter bars is specified from column faces l0 + 50 (foundation-level tolerance) Kicker: 100 (150 below ground if required) Pile cap level Cnom Sufficient cover to ensure no problems of fit Length of bob specified by design 450 min (or) 2 bars Two (min.) layers of lacers — H12s — specified by designer 100 (allows for pile head) 75mm is adequate for small piles e.g. up to 600mm dia. Main bars are bent at both ends Bars normally rest on top of piles — bottom cover allows for this Cnom,minimum = 75mm against soil = 50mm against prepared ground and blinding = 40mm to formed surfaces All are subject to design requirement If large radius of bend, specified corner bar shifted accordingly Unless specified by design use H10-300 (3No. min.) The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 145 6.8 Staircases 6.8.1 Introduction This guidance relates specifically to suspended in situ reinforced concrete stair flights and related half landings. Precast concrete stair flights with half-joints are not covered. 6.8.2 Design and detailing notes Minimum area of reinforcement Tension reinforcement: As,min = 0.26btd fctm/fyk and not less than 0.0013btd Where: bt d fctm f = mean width of tension zone = effective depth = mean tensile strength of concrete (Table 6.1) = characteristic yield strength (500MPa in UK) For common thicknesses see Table 6.1 for calculated minimum areas. Refer to Clauses 9.2.1.1, 9.3.1.1 and 9.3.1.2 of BS EN 1992-1-1 for further information. Bar spacing Recommended minimum pitch of bars to allow for placing and compaction of concrete are given in Table 6.3. Maximum pitch of bars: Main bars: 3h ⩽ 400mm (in areas of concentrated loads 2h ⩽ 250mm) Secondary bars: 3.5h ⩽ 450mm (in areas of concentrated loads 3h ⩽ 400mm) Refer to Clauses 8.2 and 9.3.1.1 of BS EN 1992-1-1 for further information. Anchorage and lapping of bars Typical anchorage and lap lengths for ‘good’ and ‘poor’ bond conditions (Fig. 5.6) are given in Appendix E. Refer to Clauses 8.4 and 8.7 of BS EN 1992-1-1 for further information. End-supported stair flights MD ST1 shows the arrangement of reinforcement and curtailment details for end-supported stair flights. An alternative is for the landings to support the stair flight and to have a simple concrete recess at the end (Figure 6.42). This method avoids congestion of starter bars at the corners of landings. Where there is an in situ wall at the edge of stairs, the recess should be continued up the flight (Fig. 6.42) to avoid cracking. Cantilever stair flights Stair flights cantilevered from the side of a wall should be detailed as shown in MD ST2. Connection to walls This method for detailing connections of half landings to walls is described in Section 6.5.2. Bottom connection of stair flights to ground floor or foundations The following are recommended: • Starter bars projecting from a prepared concrete surface. This is suitable when the position and height of the starter bars is closely controlled. • A pocket left in the ground floor (or foundations of sufficient size) to ensure fitting the end of the stair flight reinforcement cage. 146 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Figure 6.42: Details for stair flight landing a Stair span Landing at mid floor level Confine landing starters to shaded area Landing span 20 deep formed recess Distribution reinforcement a Handrail supports The designer should make sure that adequate consideration is given to the reinforcement detail for handrail supports. If pockets are left in the concrete into which the handrail posts are later concreted, reinforcement must pass around the pockets and be anchored into the main body of the concrete. If inserts are set into the concrete, these should have reinforcement bars passing around them or have sufficient anchorage ties built in. 6.8.3 Detailing information Design information for detailing should include: • layout and section drawings of staircase and landings. The setting-out of the soffit should be clearly shown • concrete grade and aggregate size (standard 20mm) • details of design reinforcement required including: ○ type of reinforcement ○ bar diameter ○ pitch or number ○ location Otherwise, bar size and pitch given in MD ST1 is assumed • Details of cast-in inserts or pocket details, and associated reinforcement details 6.8.4 Presentation of working drawings Figures 6.43 and 6.44 are example drawings for stair flight scenarios. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) Figure 6.43: Working drawing: End-supported stair flights 2 1 H10 12 UB 12.102 (1st floor) 15.642 (2nd floor) 5 H10 10–200 UB 12 H10 01–200 UB 2×6 H10 09–200 T & B (3) (3) 6 H10 11–200 T 15 H10 11–200 B 1 25 50 1 5 H10 10–200 UB 6 sets of bars at 200 each set (H10 02 B. H10 03 B.H10 04 B. H10 05 B. H10 06 B. H10 07 T. H10 08 T) 08 08 06 05 15.642 12.102 05 11 2 11 06 03 07 03 01 07 09 01 09 09 11 05 11 01 02 04 04 07 09 03 WALL REINF’T refer drg. R021 06 02 04 2 02 Flight B 1–1 2nd floor Flight C Flight B 1st floor Flight A Gnd floor STAIR ST1 KEY ELEVATION | 147 148 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Figure 6.44: Working drawing: Cantilever stair flights 6 7 6 H8 04 200 links per tread 10No. treads Refer landing drg R012 1 1 20 H10 01 2 per tread 11 H10 02 B 11 H8 03 UB 1 per tread 6 sets of bars at 200 each set (H10 05 B. H10 06 B.H10 07 B. H10 08 B. H10 09 T. H10 10 T. H10 11 T) FLIGHT B 2 No THUS 11 08 2 SPINE WALL Refer drg R010 11 07 02 04 (typ.) 08 07 06 10 06 Position of 03s in tread 10 09 02 10 05 06 09 05 2 1–1 6 01 01 03 04 C 04 B 03 02 01 7 06 02 02 03 2–2 06 Flight C Flight B Flight A STAIR ST2 KEY ELEVATION The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) Distribution bars as for MD S1 U-bars for both landings to be 50% of area of main bottom reinforcement A to be greatest of 0.1 × design span, tension anchorage length or 500 For detail where landing reinforcement spans in other direction see Section 6.5.2 See also MD W3 Nominal cover specified by designer (min. 20 or bar size whichever is greater) See Section 6.8.2 lbd l bd Construction joint A l0 Similar bars to main bottom reinforcement l0 A Construction joint l0 l0 Similar bars to main bottom reinforcement Staircases MD ST1 END-SUPPORTED WITH LANDINGS | 149 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Staircases MD ST2 150 CANTILEVER FROM WALL OR EDGE BEAM Linking to be H8s at 300 unless otherwise specified. Bends to be adjusted to suit on site A Position of H8 U-bar Specified by designer Distribution bars to be H10s at 300 unless otherwise specified A Corner bar detailed with wall lbd Design reinforcement Nominal H8 U-bar Radiused bar to design requirements A–A The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 151 6.9 Corbels, half-joints and nibs 6.9.1 Introduction This section covers the detailing of in situ corbels, beam half-joints and continuous nibs. The detailing for these elements is very closely related to the joint, and the designer must, in all circumstances, ensure that the detail design is clearly specified. Details given in this section are not intended to cover all aspects of precast concrete corbels, half-joints and nibs. Detailed information concerning the design of bearing pads is not included (for more information refer to specific proprietary literature). 6.9.2 Design and detailing notes Minimum area of reinforcement As,min = 0.26btd fctm/fyk and not less than 0.0013btd Where: bt d fctm fyk = mean width of tension zone = effective depth = mean tensile strength of concrete (Table 6.1) = characteristic yield strength (500MPa in UK) See third column of Table 6.1 for minimum percentage of reinforcement. Refer to Clauses 9.2.1.1, 9.3.1.1 and 9.3.1.2 of BS EN 1992-1-1 for further information. Bar spacing Minimum horizontal pitch Sufficient space must be allowed for insertion of poker vibrator. Note that where bars are lapped, the pitch of the reinforcement should allow for the laps. This can be significant for larger bars, unless the lapped bars are placed in a different layer. Table 6.4 provides the recommended pitch, allowing for actual bar size and for vibrating poker. Minimum vertical pitch Minimum vertical space between individual bars: 25mm or bar size, whichever is greater Continuous nibs Maximum pitch of bars Main bars: 3h ⩽ 400mm (in areas of concentrated loads 2h ⩽ 250mm) Secondary bars: 3.5h ⩽ 450mm (in areas of concentrated loads 3h ⩽ 400mm) Refer to Clauses 8.2 and 9.3.1.1 of BS EN 1992-1-1 for further information. Anchorage and lapping of bars Minimum anchorage length Typical anchorage and lap lengths for ‘good’ and ‘poor’ bond conditions (Fig. 5.6) are given in Appendix E. Refer to Clauses 8.4 and 8.7 of BS EN 1992-1-1 for further information. Arrangement of reinforcement The arrangement of reinforcement is very closely related to the design of corbels, half-joints and nibs, and the designer must ensure that the detail design is clearly specified. 152 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Generally, small bar diameters ⩽16mm, should be used when detailing such elements. If larger diameter bars are used, it is likely that welding will be required. This should normally be carried out off-site under factory conditions (Section 5.5). Corbels The use of small bar diameters, horizontal U-bars or links with large diameter bends is preferred, as shown in MD CB1. However, where the loading is high and the geometry restrictive, large bar diameters may be necessary — in which case, welding them to a crossbar or plate may be the only solution. The size of this may be governed by the strength of weld (Section 5.5). This is shown in MD CB2. It is essential that the main tensile reinforcement is extended as close to the outer face of the corbel as possible, and that it extends beyond the loadbearing area by a minimum of the distance shown on the MDs. Where large horizontal forces are required to be transmitted into the corbel, a welded joint may be the only suitable solution33. Refer to Clauses 6.2 and 6.5 of BS EN 1992-1-1, Annex J of the UK National Annex to BS EN 1992-1-1, and Annex A.3 of PD 668734 for further information. Continuous nibs The arrangement of reinforcement may control the depth of nib. Vertical U-bars or links should be used wherever possible (MD N1). However, where a shallow nib is satisfactory, e.g. for supporting brickwork, horizontal U-bars may be used. In situations where horizontal movement may occur between the nib and the supported member, the outer edge of the nib should be given a 20mm chamfer. Refer to Clauses 6.2 and 6.5 of BS EN 1992-1-1 for further information. 6.9.3 Detailing information Design information for detailing should include: • detail and section drawings at half-scale, giving all relevant dimensions • details of reinforcement required including: ○ type of reinforcement ○ bar diameter ○ number and position of bars (exact position of main bars should be given) The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) Corbels MD CB1 WITHOUT WELDS Vu av < 0.5h Top main bar Ast >0 Start of bend A A 2/3d lbd d h Shear links >0.25Ast lbd Shear links >0.25Ast Top main bar Ast A–A | 153 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Corbels MD CB2 154 WITH WELDS Vu av < 0.5h Top main bar Ast >C Large radius of bend required C, Cover to transverse bar A A 2/3d lbd d h Transverse bar welded to the main tension bar of equal diameter and strength Additional bar for shear link anchorage Shear links >0.25Ast lbd Shear links >0.25Ast Top main bar Ast A–A The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 155 Nibs MD N1 Tension anchorage length if U-bars are used Links to be specified by designer to take load on nib Closed links or U-bars may be used Cnom Not less than bar dia. or 0.75 × nominal cover, whichever is greater a2 + Da2 To be advised by designer (Clause 10.9.5.2 of BS EN 1992-1-1) or 75mm conservatively Dia. of links to be not more than 12mm 156 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) 6.10 Composite slabs 6.10.1 Introduction This section focuses on concrete slabs formed by casting concrete on permanent metal formwork. The guidance does not cover the propping of the slab, the design of the reinforcement or the requirements for fire resistance. 6.10.2 Design and detailing notes MD CS1 shows the reinforcement arrangements required for edge beams. • • • • The critical arrangement is usually where a 130mm thick slab is adopted. The U-bar should be placed as low as possible in the slab so that it is under the head of the shear stud. It is often necessary to invert the mesh so that main bars are at the same level as U-bars. Flying ends should always be used for the reinforcement fabric. 6.10.3 Detailing information Design information for detailing should include: • layout and section drawings including details of holes and slab edges etc. • shear stud spacing • details of the reinforcement (including bar sizes and spacing, and U-bar sizes) The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 157 7 Prestressed concrete 7.1 General This section provides guidance on pre-tensioned and post-tensioned concrete (collectively: prestressed concrete) reinforcement detailing. Further guidance on prestressed concrete design, detailing and systems are available35–36. It should be read in conjunction with earlier chapters for concrete detailing rules and only additional requirements, specific to prestressed members in buildings are considered here. For prestressed elements the designer should specify both the prestressing system and also any additional reinforcement requirements. All standard detailing rules apply as a basic requirement for detailing prestressed structural concrete elements; and in addition, the specific requirements in this chapter also need to be detailed. Post-tensioning is most commonly employed in in situ construction such as buildings and bridges, where a duct and strand are cast into the structure and post-tensioned after the concrete has gained the required strength. It can also be used with precast products such as beams. Post-tensioning is often used for economic reasons, as it has the advantages of giving reduced reinforcement and concrete quantities compared with conventional reinforced concrete elements. Pre-tensioning is typically used with precast concrete units where a tensile stress is applied to the wire/strand in a mould or bed prior to pouring the concrete. Aside from the common forms of floor slabs (e.g. hollowcore and double tee units), pre-tensioned beams may be used for longer spans. 7.2 Prestressing strand The wire and strand used for prestressing in buildings in the UK should comply with the recommendations given in BS 5896:201237. Note that BS EN 1992-1-1 refers to ‘BS EN 10138’ for the requirements for prestressing strand. However, this document has not been published to date, and so the 2012 version of BS 5896 should be used. The strand used in post-tensioning is normally 7-wire, low relaxation strand, defined as ‘Class 2’ in BS EN 1992-1-1. For pre-tensioning, either 7-wire strand or individual wires to BS 5896 are used depending on the application. For in situ applications, consideration should be given to using only one strand type on a project to avoid errors during installation. This also simplifies the coordination of accessories and stressing equipment required. The most common types used in post-tensioning for buildings in the UK are Y1860S7-12.9 and Y1860S7-15.7 (bold in Table 7.1). Table 7.1: Prestressing strands commonly used in post-tensioning Nominal tensile strength (MPa) Nominal cross-sectional area (mm2) Nominal mass (kg/m) Characteristic value of max. force (kN) Characteristic value of 0.1% proof force (kN) ∅ Rm Ap M fpk fp0.1k 1.1365 15.7 1770 150 1.172 266 234 Y1820S7G 1.1371 15.2 1820 165 1.289 300 264 Y1860S7 1.1366 12.9 1860 100 0.781 186 164 Y1860S7 1.1366 15.7 1860 150 1.172 279 246 Y1860S7G 1.1372 12.7 1860 112 0.875 208 183 Steel name Y1770S7 Steel Nominal number diameter, d (mm) Derived/adapted from Table 12 of BS 5896:2012. 158 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) 7.3 Post-tensioning Anchorages are used to transmit the forces in the tendon strands to the concrete in the anchorage zone. In the UK, anchorage components should be CARES-approved to CARES Appendix PT338 and BS EN 1339139, and comply with the performance requirements of ETAG 01340 and EAD 160004-00-030141 for CE marking. 7.3.1 Anchorage and tendons There are many different types of anchorage which vary by manufacturer. However, they can typically be identified by the post-tensioning type, the method of application of force, and the location at which the force is applied. Tendons are typically identified as ‘bonded’ (Figure 7.1) or ‘unbonded’ systems (Figure 7.2). Bonded systems are grouted after tensioning operations are completed, while unbonded tendons are left in a greased duct for the lifetime of the project. A void (or pocket) former is used during concreting at the live end anchor, which is removed when the concrete has been cast, and the edge form removed (Section 7.3.3). The anchor head is then added and the wedges placed prior to stressing. The method of applying the post-tensioning force is contingent on whether one, or all, strands are tensioned simultaneously. For typical flat slab applications, each strand is tensioned individually and is referred to as a ‘monostrand’ system, even when the anchorage contains more than one strand. For larger beams, transfer decks and bridges a ‘multistrand’ system (Figure 7.3) is adopted with a circular anchorage, where all strands are tensioned together in a larger stressing jack. Figure 7.1: Bonded monostrand (live) anchor Before concreting Duct Deviation cone Grout entry After concreting Force transfer unit Deviation cone Pocket former Duct Grout entry Shuttering Wedges Force transfer unit Anchor head The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 159 Figure 7.2: Unbonded monostrand (live) anchor Before concreting Force transfer unit Concrete excluder After concreting Sealing washer Concrete excluder Bayonet fitting Pocket former Slotted nut Shuttering Sealing cap Force transfer unit Force transfer unit Wedge Figure 7.3: Multistrand (live) anchor Locations where the stressing force is to be applied are referred to as ‘live’ anchorages. In some cases, a similar anchor will be placed on both ends of the tendon (normally when the tendon length exceeds 35m due to friction losses). However, if tensioning is not required at both ends, this is referred to as a ‘dead end’ or ‘buried’ anchor. Alternatives include ‘passive’ or ‘basket/onion’ ends (Figure 7.4) — where an exposed length of strand is bonded into the concrete. All systems should be covered by the relevant European Assessment Document (EAD). 160 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Figure 7.4: Buried, passive and basket/onion (dead end) anchors 7.3.2 Anchor cover and spacing The minimum cover of the anchorage and any protruding strand should be provided in accordance with the appropriate EAD. For durability, this should also refer to the requirements of BS EN 1992-1-1 (and for fire to BS EN 1991-1-2). The anchor spacing and edge distances (Figure 7.5) should not be less than those supplied by the manufacturer and as stated in the product EAD — with due regard for the concrete strength at time of load transfer and considering cover to the anti-burst reinforcement. Figure 7.5: Typical anchor cover and spacing requirements for beams (left) and slabs (right) A B B C C C D D A The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 161 7.3.3 Anchor pockets and stressing access Anchors are normally fitted to the ends of the member with a void former or anchor pocket/recess. Recesses should be dimensioned to provide adequate working clearance to the stressing equipment and sufficient depth to ensure they can be subsequently filled with mortar or concrete to provide corrosion protection. The designer should clearly specify the fill material, taking into consideration such requirements as strength, durability and fire resistance. Reinforcement may be required to retain the concrete or mortar filling, particularly for larger multistrand anchorages. A suitable approach is to use small diameter bars with couplers cast into the faces of the recess. Space should be provided in front of the anchorages to enable the stressing jack to be lowered into position and fed onto the protruding stressing length of strand, with its hydraulic pipes, allowing for it to be extended in line with the tendon during application of force and to be removed after stressing (Figure 7.6). Typically for monostrand stressing, a clear working space of approx. 1m is required. For larger multistrand systems, up to 3m can be required. There must be enough space for the operators to stand alongside the jack. Figure 7.6: Stressing pocket and jack access: a) monostrand b) multistrand c) dimensions to be obtained from manufacturer 162 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Where stressing access will not be available at the vertical face of a member or pour, an alternative detail can be used, such as stressing pans for flat slab anchorages (Figure 7.7). This allows the tendons to be stressed from the top of the slab, although access is still required for the jack between the anchor head and the inaccessible face. Congestion of pans should be avoided as they prevent placement of local top reinforcement and result in a local reduction in slab thickness which can impact on the local slab design or punching shear design if near to columns. The use of stressing pans should be limited where possible and their concentration and displacement must be carefully considered and reviewed by the designer (Fig. 7.7). For the use of pans and other surface stressing options for durability refer to TR72: Durable post-tensioned concrete structures 42. Local reinforcement requirements should be advised by the designer. Stressing pans are infilled using structural concrete of the same grade (or higher) as the surrounding slab unless specified otherwise by the designer following grouting activities (for bonded tendons). Additional reinforcement is required around the pan for crack control and to provide continuity of the reinforcement where the tendon stops short of the slab edge. The magnitude and placing of the reinforcement should be coordinated with other reinforcement and be specified by the designer to suit the specified post-tensioning system and pan dimensions. Figure 7.7: Stressing pan anchor showing trimming reinforcement Slab edge/face of core wall 1 er lay PT 1 O 6-T 4H ing ess Str r cho ) 00 an p 5 r (1 ye 2 la T OP -T 12 2H ) 00 (20 1 PT -TO 6 H1 er lay d ace 0) 0 (10 da har Sp r aye 2L PT O 6-T 1 2H a) tb ns gai pl iral 2 ack an of ) 00 (15 The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 163 Figure 7.7: Continued LAYERS TO SUIT MAIN REINFORCEMENT 800 (TO FACE OF CORE WALL OR EDGE OF SLAB U.N.O ON PLAN) 50 642 50 550 50 285 4 B16 602 – 100 TOP [2300] 4 B16 602 – 100 BTM [2300] D 100 100 2 B16 603 TOP [1200] 2 B16 603 BTM [1200] SPIRAL PLACED HARD AGAINST BACK OF ANCHOR STRESSING PAN b) 800 (TO FACE OF CORE WALL OR EDGE OF SLAB U.N.O ON PLAN) STEEL FORMER PAN (SLAB SURFACE WILL BE FLUSH AFTER CASTING AND INFILLING) 17 625 Typ 100mm D 50 100 100 4 B12 601 TOP [1500] 4 B12 601 BTM [1500] 100 561 SECTION D–D (N.T.S) c) 164 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Slab systems are usually supplied with a recess block. However, beam systems often require the anchor recess to be created with formwork (Figure 7.8). Note that actual sizes will depend on the specific product and number of strands used. Refer to the manufacturer’s instructions. Figure 7.8: Anchorage recess at end of member 220 550 475 215 475 220 210 2500 475 550 550 475 215 TYPE 5 STAGE 2 1500 215 550 475 550 475 550 220 220 600 475 550 END BLOCK TYPE 6 STAGE 1 500 500 TYPE 4 STAGE 1 500 500 7.3.4 Tendon ducts For bonded post-tensioning, metal or plastic ducts may be used. Most commonly used for internal building applications with low exposure conditions, metal galvanised steel ducts should normally meet the requirements of BS EN 52343 (but note that it does not specifically cover the flat galvanised ducts typically used in the UK). Spirally wound, corrugated ducts should have a minimum wall thickness of 0.30mm, and flat smooth folded seam ducts should have a minimum wall thickness of 0.35mm. Plastic ducts may also be used, typically where durability is a key consideration (e.g. in car parks) and should be high density polyethylene or polypropylene with a minimum wall thickness of 2.0mm. The designer should specify the type of duct required. Most bonded monostrand post-tensioning systems in use in the UK adopt a rounded flat duct, approximately 19 × 70mm, although other sizes are available to suit particular systems. The minimum cover to rectangular ducts should be taken as half the duct width (the larger dimension) plus deviation. The max. vertical and horizontal curvature should comply with the manufacturer’s requirements and should be stated in the appropriate EAD for the system. Where significant curvature on plan is close to openings, additional reinforcement may be required to prevent bursting of the slab edge. The cover to ducts for durability should be determined in accordance with BS EN 1992-1-1 and any supplementary requirements of the product EAD. The axis distance to the centreline of the strand for fire resistance should be determined in accordance with BS EN 1992-1-2, and typically requires an additional 15mm for the non-tensioned reinforcement. The designer should specify the requirements to the detailer. The duct spacing is given in Clause 8.10.1 of BS EN 1992-1-1 and Figure 7.9 of this Manual. The ducts should not normally be bundled, unless a pair of ducts are placed vertically one above the another (Clause 8.10.1.3). The exception to this is for unbonded tendons which are normally grouped away from the anchorage zone with up to four strands grouped together horizontally (Figure 7.10). Tolerances relating to the position of tendons are not stated in BS EN 1992-1-1, but guidance is given in BS EN 1367028 and TR43: Post-tensioned concrete floors — design handbook 35. Typical values are presented in Table 7.2 of this Manual, but should be confirmed by the designer. Note that anchor tolerance and duct tolerance may not be the same, as often there are further constraints on anchor locations for items such as cast-in plates or post-fixed anchors for cladding. Where this occurs, the tolerance for both the ducts and anchors should be stated on the drawings. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) Figure 7.9: Minimum clear spacing between post-tensioning ducts >dg + 5 >ø >50mm >dg + 5 >ø >50mm >ø >40mm >ø >40mm >dg >ø >40mm >dg >ø >40mm Note: Where: ø = diameter of post-tension duct dg = max. size of aggregate Figure 7.10: Grouping of unbonded strands Table 7.2: Tolerances on tendon positioning Slab thickness Tolerances Vertically Horizontally h ⩽ 200mm ±5mm ±150mm in slabs h > 200mm The smaller of ±h/40mm or Δcdev ±50mm in beams | 165 166 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) It is necessary for the duct to be straight where it connects to the anchorage (Figure 7.11). The recommended length of straight tendon can usually be obtained from the anchorage manufacturer. Figure 7.11: Minimum straight length of bonded tendon in a post-tensioned system a) typical for deep section, b) typical for flat slab Straight length from anchorage manufacturer Anchorage CL Tangent Duct a) Tendon duct Pocket Refer to reinforcement plans Refer to reinforcement plans b) Where tendon profiles are curved on plan, adequate concrete cover must be provided, and the designer should advise the detailer of the requirements, including any additional confining reinforcement. Critical areas should be identified on the detailing drawings. Changes in horizontal profile should be kept away from voids where possible. 7.3.5 Anti-bursting reinforcement Anti-bursting reinforcement should be provided around the anchorage and/or group of anchors. To prevent failure of the surrounding concrete, primary anti-bursting reinforcement should be placed around each anchor and comply with the minimum requirements stated by the anchor manufacturer and the EAD. The location of the anti-bursting reinforcement varies between manufacturers and should adhere to that given in the EAD, as this is the position that it would have been used in any testing. The spiral reinforcement is ordered loose and should be scheduled accordingly as it is not part of the anchor. Example arrangements are shown in Figure 7.12. Secondary anti-bursting or equilibrium reinforcement should be designed with reference to CIRIA Guide 144 to account for stressing sequence and out-of-balance forces arising during the tensioning sequence, particularly for beams. The designer should provide the additional requirements for this reinforcement, and any specific tensioning sequence required should be clearly noted on the drawings. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 167 Figure 7.12a: Typical monostrand bonded post-tensioning primary anti-burst reinforcement 102 Anchor block to be fixed to formwork prior to installation of adjacent reinforcement 70mm Flat duct Vent pipe extends vertically to protrude through top of slab Strands to be 110 degreased D C 171 A B Edge of slab or face of beam A 1000 Spiral H10 @ 40mm MK102 turns = 7 Plastic former Anchorage length Refer to reinforcement plans 100 Refer to reinforcement plans Figure 7.12b: Example multistrand bonded post-tensioning primary anti-burst reinforcement 500 10 turns @ 50 pitch (B12 sprial) 350 350 ø110/ 109 225 275 150 STRESSING ANCHORAGE 800–1200 DEAD END DETAIL Figure 7.13 is an example of a secondary reinforcement cage for a large multistrand bonded post-tensioned transfer beam. 7.3.6 Tendon profile detailing Detailing of the post-tensioning will typically comprise of details of the strands (Figure 7.14) located on a plan drawing (Figure 7.15). The duct profile for a slab will typically be shown along the length of a typical tendon on plan. Tendons with a similar/identical tendon profile will be linked to this tendon on the plan. 168 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Figure 7.13: Secondary anti-burst (equilibrium steel) reinforcement for staged stressing Figure 7.14: Legend for post-tensioned strand (alternative systems also used) Height from slab soffit to bottom of tendon duct Number of strands Live end Dead end 45 1 2 strands Tendon number TENDON LEGEND (N.T.S) The duct profile for a beam should preferably be given in tabular form; the horizontal and vertical dimensions being based on a datum, often the soffit of the beam, that is easy to identify on site. The profiles for each vertical row of ducts should be tabulated separately (Figure 7.16) with X, Y and Z coordinates in particular showing setting-out of the anchorages at the end of the beam on elevation. Dimensions should be to the top or bottom of the duct/s and should be sufficiently frequent to define the profile, taking account of its radius of curvature. To avoid ambiguity, all tendon profiles supplied by the designer should indicate to the detailer whether they are based on centreline of the strand within the duct, or to soffit of the ducting. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) Figure 7.15: Post-tensioned slab tendon layout drawing | 169 170 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Figure 7.16: Duct profile drawing and coordinates table 300 195 305 305 195 2 1200 3 4 700 900 1 1000 END BLOCK A AA B C Tendon 2, 3, 4 Tendon 1 Z X 1055 700CL 900CL 1055 635 800 1055 540 640 1055 475 530 1055 435 460 1075 420 440 1075 465 485 1075 610 630 1075 845 865 1075 1180 1200 940 1370 1930 745 930 700CL 900CL 940 1170 1240 940 940 900 1045 Y Tendon 2, 3, 4 Tendon 1 7.4 Pre-tensioning 7.4.1 Anchorage and debonding Any requirements for debonding of the tendons should be marked on the section elevations, including the method and length of debonding (Figure 7.17). Figure 7.17: Debonding tendons for pre-tensioned elements Debonded length Strands fully bonded Strands debonded 7.4.2 Transmission zones In a pre-tensioned element, there are increased tension stresses around the anchorage lengths of the strand (either at the end of the member or at the end of a debonded length). This length is calculated in accordance with Clause 8.10.2 of BS EN 1992-1-1. Usually, additional shear links are provided in this zone to resist the tension, and the size and spacing should be advised by the designer (Figure 7.18). Any debonded lengths should be clearly identified. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 171 Figure 7.18: Transmission zones in pre-tensioned elements Length of debonding (see schedule) Debonded tendon Bonded tendon Transmission zone of bonded tendon Transmission zone of debonded tendon 7.4.3 Strand cover and spacing The minimum cover with regard to bond cmin,b for pre-tensioned tendons is: • 1.5× diameter of strand or plain wire • 2.5× diameter of indented wire Other requirements for cover such as fire or durability may be critical, and the designer should advise if an increased cover is required. The spacing requirements are given in Figure 7.19. Figure 7.19: Minimum clear spacing between pre-tensioned tendons ø >dg >2ø >dg + 5 >2ø >20 Note: Where: ø = diameter of pre-tensioned tendon dg = maximum size of aggregate Other layouts may be used if test results show satisfactory behaviour. BS EN 116836 outlines the requirements for hollowcore slabs. Strands should not be bundled in anchorage zones. Tendons should be in vertical rows with spacing and edge dimensions compatible with the max. size of aggregate, to allow placing and compaction of the concrete. For symmetrical concrete sections, the centroid of the tendons should lie on the vertical centroidal axis (Figure 7.20). 7.4.4 Supports and bearings For long-spans, bearings should be designed to allow for long-term creep and shrinkage of the element, and it may be necessary to include these on the detailing drawings. Rotation may also need to be considered depending on the span and expected movements. The designer should advise any requirements to the detailer. 172 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Figure 7.20: Symmetrical arrangement of tendons for pre-tensioned units Tendon locations Dimensions to suit aggregate size and concrete compaction CL Pre-tensioned section 7.4.5 Tendon profiles Any requirements for deflection of the tendons should be determined by the designer and marked on the section elevations, including the horizontal and vertical dimensions (Figure 7.21). Figure 7.21: Pre-tensioned element with deflected tendons A B Elevation Xm Xm B A 60 50 Straight strands Deflected strands 50 Strand positions not used Section A–A 60 Section B–B 7.5 Exchange of information Chapter 2 explains the importance of clearly conveying to the detailer all the information that is required to complete the detailing drawings. Similar principles should be applied for prestressed concrete, and Boxes 4 and 5 provide checkists of additional information required to complete the post-tensioning and pre-tensioning detailing drawings respectively. Checklists for reinforced concrete detailing are given in Boxes 1 and 2 in Chapter 2. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 173 Box 4: Checklist of information to be provided by the designer: post-tensioning 1) GA drawings (refer to Box 1, Chapter 2) 2) Project specific information including: • Strand size (size and grade) • Prestressing system to be used — bonded/unbonded, mono/multistrand and relevant system parameters such as duct friction, anchorage draw-in • Cover requirements for all components (e.g. anchors, ducts) • Anchor and duct placement tolerances • Anchor pocket infill requirements (including any couplers for reinforcement) • Any tying requirements for robustness using prestressing strand • Jack access dimensions 3) Design requirements • • • • • Number, size and setting-out of tendons/strands Forces to be applied to each tendon/strand (and tensioning sequence if appropriate) Concrete class Minimum strength required at transfer of prestress and any staged stressing requirements Expected tendon extensions (not to be placed on site drawings) 4) Specific detailing requirements (Notes and sketches to be provided by designer to detailer) • Profiling of tendons to be clearly indicated and dimensioned both horizontally and vertically • Deviation of ducts around openings — minimum concrete thickness and/or additional reinforcement between ducts and edge of concrete • Anti-bursting reinforcement requirements • Reinforcement around pan anchors • Edge reinforcement between anchorages • Location of grouting points and vents where bonded tendons are used and requirements are for intermediate vents • Areas and extent of ordinary reinforcement (e.g. bottom reinforcement or mesh to control crack widths, punching shear reinforcement, beam cage reinforcement, cantilever slabs etc.) • Infill strips (size, location and requirements regarding minimum length of time before infilling strip with concrete) • Any requirements for camber • Reinforcement around openings • For beams curved in plan — any reinforcement to resist bending in web • Reinforcement for interface with other elements 174 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Box 5: Checklist of information to be provided by the designer: pre-tensioning 1) GA drawings (refer to Box 1, Chapter 2) 2) Project specific information including: • Strand size (size and grade) • Cover requirements for all components 3) Design requirements • • • • Number, size and setting-out of tendons/strands Forces to be applied to each tendon/strand Concrete class Minimum strength required at striking of mould 4) Specific detailing requirements • Any tendons to be debonded — marked on sections and elevations, and method and length of debonding specified • Deflection of tendons/strand to be clearly indicated and dimensioned both horizontally and vertically • Any requirements for camber • Bearing details for long-span pre-tensioned elements • Anti-bursting reinforcement requirements • Areas and extent of ordinary reinforcement • Reinforcement for interface with other elements The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 175 8 Precast concrete 8.1 Introduction For a number of reasons, detailing precast concrete requires a different approach to that of in situ concrete detailing: • Once manufactured, precast units need to be transported to site. • Units are often incorporated into an existing or part-built structure, so consideration of tolerances is important. • Units are often manufactured by third parties who may not have visited the site and may not have all the design information. Early-stage communication with (and clarity of instruction to) the precaster is essential. • Precast concrete structures usually require special consideration of joints. Precast units are often cast in a different orientation to their final use, and decisions on how to cast are usually left to the precaster. At the detailing stage the designer should make their intention clear on matters such as surface finishes and tolerances etc. Areas where tolerances necessarily differ from the specification should be clearly noted. Re-entrant or protruding corners are subject to breakages and unsightly finishes. Acute re-entrant corners are to be avoided as it is difficult to remove the formwork without damage. Acute protruding corners are frequently broken while handling, and are often discoloured because the large aggregate cannot find its way into corners. The need to transport precast concrete units requires consideration of not only their physical measurements (size and weight), but also permissible lifting positions/angles. The following basic rules are not exhaustive (and relate to UK practice) but provide a guide for the detailer in proportioning elements: Length <27.4m: no restriction (police notification required if over 18.3m) >27.4m: special dispensation required from Department for Transport Height <4.88m: this gives a margin under motorway bridges where the minimum standard height is 5.03m >4.88m: two days’ notice to traffic authorities required (re. route) Width <2.9m: no restriction 2.9–3.5m: possible (with notification to police) 3.5–5m: special dispensation required from Department for Transport Weight <26t no restriction on standard 32/36/42t trucks Where weight of vehicle and load exceeds 44t, a ‘Special Types’ vehicle is required under the Road Vehicles (Authorisation of Special Types) (General) Order 2003. The most frequently used loads are with a 20t payload on a 32t gross truck. In these cases, with multiple numbers of units on a load, significant savings can be made if the total weight approaches (but does not exceed) 30t, i.e. 2No. 9.8t per load rather than 1No. 10.2t unit. Permissible support points and packing materials should also be noted. Lifting strengths for the concrete should be identified on the drawing, remembering that mould use for a repetitive job can only be optimised if the minimum lifting strength is specified. The weight of the unit (for craneage and transportation) should also be clearly stated. 176 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Reinforcement is considered generally unsuitable for use as lifting hooks. Some precast manufacturers do use reinforcement for lifting purposes, but it is presumed they do so with proper care and attention to details and lifting practices, and on the basis of practical tests and an assessment of the risks involved. A range of proprietary inserts are available, both for fixing and lifting. It is important that these are used in accordance with the manufacturer’s instructions, and with adequate factors of safety. It is also important that secondary load effects or structural movements do not put forces on inserts for which they have not been tested or designed. In these cases, fixings should be isolated so that only the correct forces are applied. Where a drawing shows a part-unit cast onto another precast unit, the drawings of each should clearly state where the weights are noted and that the weights are only for part-units. Units of complex shapes should be discussed with a precaster before their details are finalised. Units with a requirement for a high quality of finish may be required to be cast in one-piece moulds. In these cases, a drawing for de-moulding is necessary, and the unit and its surrounding structure should be detailed accordingly. The design of joints and the requirements for the detailing of reinforcement and concrete (half-joints, corbels and nibs etc.) are covered in Design of hybrid concrete buildings 33. Where in situ concrete is placed adjacent to precast units, e.g. an infill slab, the precast units should have a key joint cast in the mutual face for mechanical anchorage or shear purposes. Where a precast concrete face is to receive in situ concrete placed against it, that face should be properly prepared (e.g. scabbled when the concrete is ‘green’). For precasting, the detailer needs to be fully aware of the method of moulding, and the assembly and handling of the reinforcement cage. Advice should be sought from the specialist precaster. 8.2 Particular durability problems In bridge and car park construction where there is a risk of chloride exposure, the joints between precast units require special attention in order to protect the reinforcement from corrosion. Figure 8.1 illustrates an example where severe exposure conditions (Exposure Class XD3) exist. Reference should be made to the literature45,46. Figure 8.1: Example of severe exposure (XD3) positions for precast car parks and bridges Zone with possibility of very severe exposure if sealant fails Floor slab Transverse beams Areas of moderate exposure Severe exposure possible in splash zone Soffit and ends of beams can be subject to severe exposure if sealant fails 1.0–1.5m The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 177 Appendix A: Changes to reinforcement since 1948 The following is a list of primary codes/standards and other guidance, used in the design and detailing of concrete reinforcement in the UK between 1948 and 2020: British Standards Institution. BS 785:1938. Hot rolled bars and hard drawn wire for the reinforcement of concrete. London: BSI; 1938. British Standards Institution. BS 1144:1943. Cold twisted steel bars for concrete reinforcement. London: BSI; 1943. Reynolds CE. Reinforced concrete designer’s handbook. London: Concrete Publications Ltd; 1951. British Standards Institution. CP 114:1957. The structural use of reinforced concrete in buildings. London: BSI; 1957. London (County) Council. London building (constructional) by-laws, 1952. London: London (County) Council; 1952. British Standards Institution. CP 114:1965. The structural use of reinforced concrete in buildings [Imperial]. London: BSI; 1965. British Standards Institution. CP 114:1969. The structural use of reinforced concrete in buildings [Metric]. London: BSI; 1969. British Standards Institution. BS 4466:1969. Specification for bending dimensions and scheduling of bars for the reinforcement for concrete. London: BSI; 1969. British Standards Institution. CP 110-1:1972. Code of practice for the structural use of concrete. Design, materials and workmanship. London: BSI; 1972. British Standards Institution. BS 4466:1981. Specification for bending dimensions and scheduling of reinforcement for concrete. London: BSI; 1981. British Standards Institution. BS 8110-1:1985. Structural use of concrete. Code of practice for design and construction. London: BSI; 1985. British Standards Institution. BS 4482:1985. Specification for cold reduced steel wire for the reinforcement of concrete. London: BSI; 1985. British Standards Institution. BS 4466:1989. Specification for scheduling, dimensioning, bending and cutting of steel reinforcement for concrete. London: BSI; 1989. British Standards Institution. BS 8110-1:1997. Structural use of concrete. Code of practice for design and construction. London: BSI; 1997. British Standards Institution. BS 4449:1997. Specification for carbon steel bars for the reinforcement of concrete. London: BSI; 1997. British Standards Institution. BS 4483:1998. Steel fabric for the reinforcement of concrete. London: BSI; 1998. British Standards Institution. BS 8666:2000. Specification for scheduling, dimensioning, bending and cutting of steel reinforcement for concrete. London: BSI; 2000. British Standards Institution. BS 6744:2001. Stainless steel bars for the reinforcement of and use in concrete. Requirements and test methods. London: BSI; 2001. British Standards Institution. BS EN 1992-1-1:2004 + A1:2014. Eurocode 2. Design of concrete structures. General rules and rules for buildings. London: BSI; 2004. British Standards Institution. BS 4449:2005 + A3:2016. Steel for the reinforcement of concrete. Weldable reinforcing steel. Bar, coil and decoiled product. Specification. London: BSI; 2005. British Standards Institution. BS 8666:2005 + A3:2016. Scheduling, dimensioning, bending and cutting of steel reinforcement for concrete. Specification. London: BSI; 2005. 178 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Table A1: Circa 1948–1956 Material properties BS 785:1938 Mild steel: Min. tensile strength Symbol used on drawings R 62,720 (432) Medium tensile steel: Min. tensile strength Min. yield stress Size: up to 2in up to 112in 1in or less M High tensile steel: Min. tensile strength Min. yield stress Size: up to 2in up to 112in 1in or less H BS 1144:1943 Twin twisted bars: Min. tensile strength Min. yield stress Square twisted bars: Min. tensile strength Size: 3/8in and over under 3/8in Min. yield stress Size: 3/8in and over under 3/8in lb/in2 (MPa) 73,920 (510) 39,200 (270) 41,440 (286) 43,680 (301) 82,880 (571) 47,040 (324) 49,280 (340) 51,520 (355) I 63,000 (434) 54,000 (372) S 70,000 (483) 80,000 (552) 60,000 (414) 70,000 (483) The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 179 Table A2: Circa 1957–1964 Material properties Symbol used on drawings lb/in2 (MPa) CP 114:1957 Mild steel (permissible stress): Tension: Size: 12in and under over 20,000 (138) 1 2in 18,000 (124) Compression: Size: 12in and under over 12in 18,000 (124) 16,000 (110) Other steels (permissible stress): Tension: 12 × min. yield stress but not greater than Compression: 12 × min. yield stress but not greater than Shear: 30,000 (207) 23,000 (159) 20,000 (138) London by-laws: 1952 Mild steel (permissible stress): Tension/compression: Other steels (permissible stress): Tension: 12 × min. yield stress but not greater than Compression: 12 × min. yield stress but not greater than Tentor bars (round ‘high yield’ deformed bars): Stress as for square twisted bars Symbols used on drawings otherwise as for 1948–1956 18,000 (124) 27,000 (186) 20,000 (138) T 180 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Table A3: Circa 1965–1971 Material properties Symbol used on drawings lb/in2 (MPa) CP 114:1965 High yield bars (permissible stress): Tension: 0.55 × min. yield stress Size: 7/8in and under over 7/8in Compression and shear: 33,000 (227) 30,000 (207) 25,000 (172) CP 114:1969 (metric) High yield bars (permissible stress): Tension: Size: 20mm and under over 20mm Compression and shear: 230 210 175 BS 4466:1969 Round mild steel R High yield bars No specification concerning deformed properties Not covered by R or Y Y X Before 1969 symbols as for 1948–1964 Table A4: Circa 1972–1980 Material properties Symbol used on drawings MPa CP 110:1972 Hot rolled bars: Cold worked bars: Size: 16mm and under over 16mm Design tensile strength = (0.87 × characteristic strength) Design compression strength = design tensile strength design tensile strength 1+ 2000 410 460 425 The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) Table A5: Circa 1981–1982 Material properties Symbol used on drawings BS 4466:1981 Plain or deformed bars grade 250 Type 2 deformed bars grade 460/425 Not covered by R or T 20 R T X 32 33 A 34 A L=A L=A+h 35 37 A A L = A + 2h L=A+n 38 41 D > 2d A A L = A + 2n 43 L = A + B – 1/2r – d C D A R B B L = A + B – 1/2R – d L = A + B + C – r – 2d 62 81 83 (C) L = A + B for angles <45 else L = A + C – 1/2r – d 39 A A (D) C D L = A + B + C – 1/2r – d 54 A B (E) C A L = A + B + C – r – 2d 65 72 73 A R L=A These bars will be supplied straight when the radius exceeds that given in Table 5 of BS 4466 74 Internal dimensions A 85 C (D) R B r B L = 2A + B + 25d 86 A L = A + B + 0.57C + D – 1/2r – 0.257d Internal dimensions L = 2A + B + C + 10d C Helix B L = 2A + 3B + 20d A Internal dimensions 55 (C) D L = A + B + C + D + E – 2r – 4d B B A = Internal diameter (mm) A B = Helix pitch (mm) C = Helix overall height (mm) L = C/BΠ (A + d) when B < A/5 B L = A + B + C for angles <45 else L = A + B + C – r – 2D B C C L = A + B + C + D – 1 1/2r– 3d D (C) E (C) D 53 B Grade 460, 425, 485 A or B > 10d or 125mm for sizes <20mm Grade 460, 425 A or B > 12d for sizes >25mm 49 B A L = A + B + C + n for angles <45 (D) B B B A (C) L = A + 0.57B + C – 1.57d 52 45 B (D) L = A + 2B + C + D – 2r – 4d if A and/or B and/or C are not external, see Shape Code 99 42 A A L = 2(A + B) + 20d B L = 2A + 3B + 22d R A B B Internal dimensions L = A + B + C for angles <45 else L = A + B + C – 2d Internal dimensions C B D 60 (C) B L = A + 2B + C + E for angles <45 else L = A + 2B + C + E – 2r – 4d A (C) A A B A B A (B) 51 A MPa B (E) C A D B B B (E) D C (E) A C A C D A L = A + B + C + D + E – 2r – 4d 99 ALL OTHER SHAPES A dimensioned sketch shall be drawn out over the schedule columns A to E. Every dimension shall be specified and the dimension that is free to take up tolerances shall be indicated in parentheses, otherwise the fabricator is free to choose which dimension shall take up the tolerances. If the standard shape is required but a different dimension is to take up the tolerance, the shape code shall be drawn out as a 99 and the free dimension indicated in parentheses. Derived/adapted from BS 4466:1981. CP 110: amendment (1980) (characteristic strength) Hot rolled and cold worked bars Size: up to 16mm over 16mm 460 425 | 181 182 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Table A6: Circa 1983–1984 Material properties Symbol used on drawings CP 110: amendment (1983) (characteristic strength) All sizes MPa 460 Table A7: Circa 1985–2004 Material properties Symbol used on drawings MPa BS 8110:1985 Design compressive strength made equal to design tensile strength which is (0.87 × characteristic strength) BS 4466:1989 Plain or deformed Type 2 deformed bars or fabric Stainless reinforcement Plain reinforcement to BS 4482 Type 1 deformed reinforcement to BS 4482 Not covered by others 20 32 33 L=A+h 35 37 A L = A + B – 1/2r – d B C D B (E) 51 L=A+n 38 41 (B) A B R B L = A + B – 1/2R – d L = A + B + C – r – 2d 61 B L = A + B for angles <45 else L = A + C – 1/2r – d L = 2A + 3B + 18d External dimensions If B > 350mm see Clause 10.2 of BS 4466 Derived/adapted from BS 4466:1989. BS 8110:1997 Design strength increased to: Characteristic strength/1.05 D (C) 82 A B A A 62 (C) (C) A B B A L = A + 2h L = A + 2B + C + E for angles <45 else L = A + 2B + C + E – 2r – 4d A 460 460 A A A L = A + 2n 250 460 34 A A L=A 43 R T S W D X L = A + B + C for angles <45 else L = A + B + C – 2d L = 2(A + B) + 12d External dimensions Grade 460 A or B > 12d or 150mm for sizes <20 A or B > 14d for sizes >25 Grade 250, with 100mm min. A or B > 10d for sizes <20 A or B > 12d for sizes >25 B A The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) Table A7: Continued Material properties Symbol used on drawings MPa BS 8666:2000 (replaced BS 4466) Conformed with ISO and European standards Conforming to BS 4449 R 250 Deformed Type 1 conforming to BS 4482 (and for fabric conforming to BS 4483) F 460 Deformed Type 2 conforming to BS 4482 or Ductility A of BS 4449 (and for fabric conforming to BS 4483) D 460 Plain round conforming to BS 4482 (and for fabric conforming to BS 4483) W 460 Ductility A or B deformed Type 2 conforming to BS 4449 T 460 Ductility B deformed Type 2 conforming to BS 4449 (for bar or fabric conforming to BS 4483) B 460 A specified grade and type of stainless steel conforming to BS 6744 S Reinforcement of a type not included here, having material properties that are defined in the design or contract specification X | 183 184 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Table A8: circa 2005–2019 Material properties Symbol used on drawings MPa Either: BS 8110-1:1997 Design strength = characteristic strength/1.15 (amendment 3, published 2005) Or BS EN 1992-1-1:2004 + A1:2014 Design strength = characteristic strength/1.15 For diameters ⩽12mm: Grade B500A, Grade B500B or Grade B500C conforming to BS 4449 H 500 Grade B500A conforming to BS 4449 A 500 Grade B500B or Grade B500C conforming to BS 4449 B 500 Grade B500C conforming to BS 4449 C 500 A specified grade and type of ribbed stainless steel conforming to BS 6744:2001 S For diameters >12mm: Grade B500B or Grade B500C conforming to BS 4449 00 01 A L=A 11 A L=A Stock lengths See Note 4 13 Semi circular A B L = A + (B) – 0.43R – 1.2d Neither A nor B shall be less than P in Table C1 nor less than (R + 6d). See Note 3 15 21 B A A B L = A + (C) – 4d Neither A nor (C) shall be less than P in Table C1. See Note 1 L = A + (C) Neither A nor (C) shall be less than P in Table C1. See Note 1 22 23 24 A Semi circular (D) C > 2r + 2d L = A + B + C + (D) – 1.5r – 3d C shall not be less than 2(r + d). Neither A nor (D) shall be less than P in Table C1. (D) shall not be less than C/2 + 5d. See Note 3 (C) B L = A + B + (C) – r – 2d Neither A nor (C) shall be less than P in Table C1 B L = A + B + (C) – r – 2d Neither A nor (C) shall be less than P in Table C1 (C) D C (C) (C) A A L = A + (B) – 0.5r – d Neither A nor B shall be less than P in Table C1 L = A + 0.57B + (C) – 1.6d B shall not be less than 2(r + d). Neither A nor C shall be less than P in Table C1 nor less than (½B + 5d). See Note 3 B R (B) (C) A 12 (B) 14 (C) A 25 A B C B A L = A + B + (C) A and (C) are at 90º to one another D (E) L = A + B + (E) Neither A nor B shall be less than P in Table C1. If E is the critical dimension, schedule a 99 and specify A or B as the free dimension. See Note 1 The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 185 Table A8: Continued 26 27 (C) B 28 (C) A B (C) (C) A D D 29 B B D D A A L = A + B + (C) Neither A nor (C) shall be less than P in Table C1. See Note 1 L = A + B + (C) – 0.5r – d Neither A nor (C) shall be less than P in Table C1. See Note 1 31 32 A A 34 (D) C A L = A + B + C + (D) – 1.5r – 3d Neither A nor (D) shall be less than P in Table C1 C 35 44 46 47 (E) A B B D A B L = A + 2B + C + (E) Neither A nor (E) shall be less than P in Table C1. See Note 1 (C) (D) B (D) C L = A + B + C + D + (E) – 2r – 4d Neither A nor (E) shall be less than P in Table C1 51 A (C) D C D C B L = A + B + C + (D) – r – 2d Neither A nor (D) shall be less than P in Table C1. See Note 1 D (E) B L = A + B + C + (E) – 0.5r – d Neither A nor (E) shall be less than P in Table C1. See Note 1 B May also be used for flag link: E L = A + B + C + (E) – 0.5r – d Neither A nor (E) shall be less than P in Table C1. See Note 1 (E) L = A + B + C + D + (E) – 2r – 4d Neither A nor (E) shall be less than P in Table C1 A A A D C A C D A (E) B (D) (E) B D A A 36 C B B L = 2A + 1.7B + 2(C) – 4d A shall not be less than 12d + 30mm. B shall not be less than 2(r + d). (C) shall not be less than P in Table C1, nor less than B/2 + 5d. See Note 3 L = A + B + C + (D) – 1.5r – 3d Neither A nor (D) shall be less than P in Table C1 (E) 41 Semi circular C L = A + B + (C) – r – 2d Neither A nor (C) shall be less than P in Table C1. See Note 1 (C) 33 B (D) B L = A + B + (C) – 0.5r – d Neither A nor (C) shall be less than P in Table C1. See Note 1 L = 2A + B + 2(C) +1.5r – 3d (C) and (D) shall be equal and not more than A nor less than P in Table C1. Where (C) and (D) are to be minimized the following formula may be used: L = 2A + B + max (21d, 240). See Note 3 L = 2 (A + B + (C)) – 2.5r – 5d (C) and (D) shall be equal and not more than A or B nor less than P for links in Table C1. Where (C) and (D) are to be minimised the following formula may be used: L = 2 A + 2B + max (16d, 160) 67 A C B R 56 63 C (D) B A (C) (F) (D) B (E) A L = A + B + C + (D)+ 2(E) – 2.5r – 5d (E) and (F) shall be equal and not more than B or C nor less than P in Table C1. See Notes 1 and 2 L = 2A + 3B + 2(C) – 3r – 6d (C) and (D) shall be equal and not more than A or B nor less than P for links in Table C1. Where (C) and (D) are to be minimised the following formula may be used: L = 2A + 3B + max.(14d, 150) 64 L=A See Clause 10 of BS 8666 A D B C 75 A (F) E L = A + B + C + 2D + E + (F) – 3r – 6d Neither A and (F) shall be less than P in Table C1. See Note 2 (B) L = π (A – d) + B Where B is the lap 186 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Table A8: Continued 77 98 B A 99 A B B (D) C = number of turns L = Cπ (A – d) Where B is greater than A/5 this equation no longer applies, in which case the following formula may be used: C All other shapes where standard shapes cannot be used. L to be calculated. No other shape code number, form of designation or abbreviation shall be used in scheduling. See Note 2. A dimensioned sketch shall be drawn over the dimension columns A to E. Every dimension shall be specified and the dimension that is to allow for permissible deviations shall be indicated in parentheses, otherwise the fabricator is free to choose which dimension shall allow for tolerance. L = A + 2B + C + (D) – 2r – 4d Isometric sketch. Neither C nor (D) shall be less than P in Table C1 L = C ((π(A – d))2 + B2)1/2 Notes: Unless specified otherwise all references to tables, are to tables in this Manual. The values for minimum radius and end dimensions, r and A respectively, as specified in Table C1, shall apply to all shape codes. The dimensions in parentheses are the free dimensions. If a shape given in this table is required but a different dimension is to allow for the possible deviations, the shape shall be drawn and given the Shape Code 99 and the free dimension shall be indicated in parentheses. The length of straight between two bends shall be at least 4d (Figure 6 of BS 8666). Figures 4, 5 and 6 of BS 8666 should be used in the interpretation of bending dimensions. 1 The length equations for shapes 14, 15, 25, 26, 27, 28, 29, 34, 35, 36 and 46 are approximate and where the bend angle is greater than 45º, the length should be calculated more accurately allowing for the difference between the specified overall dimensions and the true length measured along the central axis of the bar. When the bending angles approach 90º, it is preferable to specify Shape Code 99 with a fully dimensioned sketch. 2 5 bends or more may be impractical within permitted tolerances. 3 For shapes with straight and curved lengths (e.g. Shape Codes 12, 13, 22, 33 and 47) the largest practical mandrel size for the production of a continuous curve is 400 mm. See also Clause 10 of BS 8666. 4 Stock lengths are available in a limited number of lengths (e.g. 6m, 12m). Dimension A for Shape Code 01 should be regarded as indicative and used for the purpose of calculating total length. Actual delivery lengths should be by agreement with the supplier. Tolerances for Shape Code 01, stock lengths, shall be subject to the relevant product standard, e.g. BS 4449:2005. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 187 Appendix B: Bar shapes (BS 8666:2020) Table B1: Bar shapes (BS 8666:2020) Shape Code Shape 00 A 01 A Total length of bar L measured along centreline A A Stock lengths See Note 4 A + (B) − 0.5r − d A 11 (B) Neither A nor B shall be less than P in Table C1. A + (B) − 0.43R − 1.2d R A 12 Neither A nor B shall be less than (R + d) + greater of 5d or 90mm (B) A + 0.57B + (C) − 1.6d (C) Semi-circular 13 B A Neither A nor C shall be less than B/2 + greater of 5d or 90mm B shall not be less than q in Table C1. B shall not exceed 400 + 2d D A + (C) A 14 B Neither A nor (C) shall be less than P in Table C1. See Note 1. (C) A + (C) D A 15 B (C) Neither A nor (C) shall be less than P in Table C1. See Note 1. 188 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Table B1: Continued Shape Code Total length of bar L measured along centreline Shape A + B + (C) − r − 2d A (C) 21 B Neither A nor (C) shall be less than P in Table C1. A + B + 0.57C + (D) − 0.5r − 2.6d B 22 Semi-circular, radius r A C (D) Neither A nor (D) shall be less than P in Table C1. C shall not be less than q in Table C1. C shall not exceed 400mm + 2d D must not be less than C/2 + greater of 5d or 90mm A + B + (C) − r − 2d May also be used for as a Z bar: A A (C) 23 B B (C) Neither A nor (C) shall be less than P in Table C1. A + B + (C) (C) B 24 D A E A 25 Neither A nor (C) shall be less than P in Table C1. A and C are at 90° to one another. See Note 1. B C D (E) A + B + (E) Neither A nor B shall be less than P in Table C1. If (E) is the critical dimension, schedule a 99 and specify A or B as the free dimension. If bend angles approach 90° schedule as a Shape Code 99. See Note 1. A + B + (C) (C) B 26 D A E Neither A nor (C) shall be less than P in Table C1. See Note 1. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 189 Table B1: Continued Shape Code Total length of bar L measured along centreline Shape A + B + (C) − 0.5r − d B A 27 (C) D Neither A nor (C) shall be less than P in Table C1. See Note 1. E E A + B + (C) − 0.5r − d B (C) 28 D A Neither A nor (C) shall be less than P in Table C1. See Note 1. (C) A + B + (C) E B 29 D Neither A nor (C) shall be less than P in Table C1. See Note 1. A A + B + C + (D) − 1.5r − 3d A (D) 31 B C Neither A nor (C) shall be less than P in Table C1. A + B + C + (D) − 1.5r − 3d A B 32 (D) Neither A nor (C) shall be less than P in Table C1. C 2A + 1.7B + 2(C) − 4d (C) 33 1 Semi-circular, radius r A B A shall not be less than 12d + 30mm. B shall not be less than q in Table C1. B should not exceed 400mm + 2d C must not be less than B/2 + greater of 5d or 90mm 190 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Table B1: Continued Shape Code Total length of bar L measured along centreline Shape F 34 A + B + C + (E) − 0.5r − d C (E) D B Neither A nor (E) shall be less than P in Table C1. See Note 1. A F A + B + C + (E) − 0.5r − d C (E) 35 Neither A nor (E) shall be less than P in Table C1. See Note 1. D B A A + B + C + (D) − r − 2d (D) 36 A C E B Neither A nor (D) shall be less than P in Table C1. See Note 1. F A + B + C + D + (E) − 2r − 4d A (E) Neither A nor (E) shall be less than P in Table C1. May also be used for flag link: B D A (E) 41 C B D C A + B + C + D + (E) − 2r − 4d A (E) 44 B Neither A nor (E) shall be less than P in Table C1. D C A B 46 A + 2B + C + (E) (E) B D D F C F Neither A nor (E) shall be less than P in Table C1. See Note 1. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 191 Table B1: Continued Shape Code Total length of bar L measured along centreline Shape q 2A + B + 2(C) + 2q − r − 3r − 6d q (C) 47 (D) A (C) and (D) shall be equal and not more than A, nor less than P in Table C1. B (C) 2A + B + 2(C) − r − 2d (D) A 48 B (C) and (D) shall be equal and not more than A, nor less than P in Table C1. (C) 2(A + B + (C)) − 2.5r − 5d (D) (C) and (D) shall be equal and not more than A or B, nor less than P in Table C1. B 51 Where (C) and (D) are to be minimised the following formula may be used: A For bar sizes ≤16mm: L = 2A + 2B + max. (16d, 160) For bar sizes ≥20mm: L = 2A + 2B + 15d 2(A + B) + 2(C) − 1.5r − 3d (C) (C) and (D) shall be equal and not more than B nor less than P in Table C1. A (D) 52 Where (C) and (D) are to be minimised the following formula may be used: B For bar sizes ≤16mm: L = 2A + 2B + max. (20d, 180) For bar sizes ≥20mm: L = 2A + 2B + 21d A + B + C + D + 2(E) − 1.5r − 3d C (D) 56 B (F) (E) A (E) and (F) shall be equal and not more than A or B, nor less than P in Table C1. See Note 1. 192 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Table B1: Continued Shape Code Total length of bar L measured along centreline Shape 2A + 3B + 2(C) − 3r − 6d (D) (C) (C) and (D) shall be equal and not more than A, nor less than P in Table C1. A B Where (C) and (D) are to be minimised the following formula may be used: 63 For bar sizes ≤16mm: L = 2A + 3B + max. (14d, 140) For bar sizes ≥20mm: L = 2A + 3B + 13d A + B + C + 2D + E + (F) − 3r − 6d A Neither A nor (F) shall be less than P in Table C1. D B 64 (F) E C A A See Table C3. C 67 B R π(A − d) + B A Where B is the lap. 75 (B) Cπ(A − d) A B 77 Key: C = number of turns Where B is greater than A/5 this equation no longer applies, in which case the following formula may be used: L = C((π(A − d))2 + B2)1/2 The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 193 Table B1: Continued Shape Code Total length of bar L measured along centreline Shape A + 2B + C + (D) − 2r − 4d A Isometric sketch. B 98 Neither C nor (D) shall be less than P in Table C1. B (D) C All other shapes where standard shapes cannot be used. 99–xx No other shape code, number, form of designation or abbreviation shall be used in scheduling. A dimensioned sketch shall be drawn over the dimension columns A to R. Every dimension shall be specified, and the dimension that is to allow permissible deviations shall be indicated in parentheses, otherwise the fabricator is free to choose which dimension shall allow for tolerance. To be calculated. See Note 2. Coupler 99s to be scheduled to the end of the rebar, excluding any coupler type. Coupler 99s may be scheduled to the end of the coupler when coupler type and style are known. Notes: Unless specified otherwise all references to tables, are to tables in this Manual. The values for minimum radius and end projection r and P respectively, as specified in Table C1, shall apply to all shape codes (Clause 7.6 of BS 8666). The dimensions in parentheses are the free dimensions. If a shape in this table is required but a different dimension is to allow for the possible deviations, the shape shall be drawn out and given the Shape Code 99 and the free dimension shall be indicated in parentheses. The minimum length of any straight between two bends shall be 4d (Figure 8 of BS 8666). Figures 4–7 from BS 8666 should be used in the interpretation of bending dimensions. 1. The length equation for Shape Codes 14, 15, 24, 25, 26, 27, 28, 29, 34, 35, 36, 46 and 56 are approximate and where the bend angle is greater than 45°, or for Shape Codes 14, 29 and 56 with an acute angle, the bend angle is close to 90° or exceeds 135°, the length should be calculated more accurately allowing for the difference between the specified overall dimensions and the true length measured along the central axis of the bar. 2. Five beds or more might be impractical within permitted tolerances, unless agreed with the fabricator. 3. For shapes with straight and curved lengths (e.g. Shape Code 12) the largest practical mandrel size for the production of a continuous curve is 400mm. See also Clause 10 of BS 8666. 4. Stock lengths are available in a limited number of lengths (e.g. 6m, 12m, 14m). Dimension A for Shape Code 01 should be regarded as indicative and used for the purpose of calculating total length. Actual delivery should be by agreement with the supplier. See also the footnote to Table 5 of BS 8666. Derived/adapted from BS 8666:2020. 194 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Appendix C: Scheduling radii Table C1: Minimum scheduling radii, madrel diameters and end projections Bend (bob) P Bend (hook) >5d >5d r P r (B) q (B) Nominal size of bar d Minimum radius for scheduling r Minimum diameter of the bending mandrel M (mm) (mm) (mm) Minimum end projection P General bend (bob) (refer to Note 3) (mm) Links where bend is <150° (min 10d, 90mm straight (mm) Anticipated actual hook diameter q (refer to Note 2) (mm) 6 12 24 110a 110a 42 8 16 32 115a 115a 56 10 20 40 120a 130 70 12 24 48 125a 155 84 16 32 64 140 210 112 20 70 140 190 290 200 25 87 175 235 365 250 32 112 224 305 465 320 40 140 280 380 580 400 50 175 350 475 725 500 Notes: a Minimum end projection for smaller bars is governed by practicalities of bending bars. 1. The fabricator shall use the minimum mandrel size wherever possible or their closest mandrel size greater than the minimum (M) and subject to positive tolerances given for bending in Table 5 of BS 8666. 2. An allowable deviation of 1d has been used for ‘Springback’ in value for q. 3. General bend (bob), including links where bend is ⩾150° and straight length is min. of 5d or 90mm whichever is least. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) Table C2: Minimum allowances between two bends Example Shape Codes 21 and 23 r r >4d >4d X r Nominal size of bar d X r Minimum value between two bends X 6 70a 8 80 10 100 12 120 16 160 20 260 25 325 32 416 40 520 50 650 Notes: a Minimum end projection for smaller bars is governed by practicalities of bending bars. 1. Due to ‘springback’ the actual radius of bends will be slightly greater than the radius of the bending former. 2. BS 4449:2005 Grade B500A in sizes below 8mm does not conform to BS EN 1992. | 195 196 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Table C3: Limit for which a preformed radius is required Bar size (mm) Radius (m) 6 2.5 8 2.75 10 3.5 12 4.25 16 7.5 20 14.0 25 30.0 32 43.0 40 58.0 Notes: 1. Required curvature may be obtained during placing. 2. For shape codes with straight and curved lengths (e.g. Shape Code 12) the largest practical radius for the production of a continuous curve is 200mm (400mm diameter mandrel), and for larger radii the curve may be produced by a series of short straight sections. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 197 Appendix D: Mechanical couplers for bars Where the reinforcement in a section is congested, mechanical couplers47 may be used to good effect. There are two distinct types: • tension couplers • compression couplers Unless specified otherwise, tension couplers should be used. Note that the cover provided for couplers should be that specified for the reinforcement. The notation used on the drawings and schedules for any special end preparation requirements is given as ‘E’ immediately before the mark. Couplers are mainly tested in tension, but as required, may be tested under compression, cyclic and fatigue regimes. In the UK, couplers should be manufactured by a company holding a valid third party technical approval certificate issued by CARES or equivalent. The couplers should be processed by fabricators in possession of a valid CARES certificate of approval, or equivalent. Several types of coupler are available for tensile and compressive bars: Type 1: Couplers with parallel threads Threads can be cut, rolled or forged. There are two variations. Type 1a uses reinforcing bars, with the threaded portion having a smaller diameter than the rest. Type 1b uses bars with the threaded portion having a cross-sectional area equal to or greater than the nominal size. The former is rarely used since the load capacity is reduced, while the latter (which maintains the parent bar load capacity) is widely used. An alternative to Type 1 also includes a variant where one end of a parallel threaded coupler is swaged (deformed) on to a bar. Parallel (Type 1) couplers also have transitional and positional variants. The transitional coupler allows two bars of different size to be joined. The positional coupler usually comprises two halves joined by a parallel thread and locknut arrangement. Internally-threaded coupler Threaded bar area less than unthreaded bar area Enlarged bar end Threaded bar area the same as unthreaded bar area Internally-threaded coupler 198 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Type 2: Couplers with taper-cut threads This system consists of an internally-threaded metal coupler with a tapered thread, and matching tapered bars. It is widely used due to its suitability for various structural applications. Internally-threaded tapered coupler Matching tapered bars The standard tapered coupler can only be used in situations where the continuing bars can be rotated. This is not always practical, and more sophisticated tapered couplers have been developed which allow the joining of bars that cannot be rotated, and the joining of bars where the continuing bar can neither be rotated nor moved (e.g. L-bars). a) Positional coupler b) Transitional coupler The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 199 Type 3: Couplers with integral threads over full length bar High yield reinforcing bars are specially manufactured with helical deformations along the full length of the bar. The deformations form a continuous coarse thread onto which an internally-threaded coupler can be screwed. Locknuts are used at either end of the coupler to prevent slippage on the coarse threads. A turnbuckle system for when the continuing bar cannot be rotated is not available, but the coupler can be completely threaded onto one bar and then run back onto the continuing bar to form the joint. Locknut Bar with helical deformations Internally-threaded coupler Locknut Type 4: Metal sleeves swaged onto bars A seamless malleable steel sleeve is slipped over the abutting ends of two reinforcing bars. The sleeve is then swaged onto the ends of the bars using a hydraulic press. This action effectively splices the bars together. The process can be carried out wholly in situ. The hydraulic press compresses the sleeve laterally onto the bars and several ‘bites’ are usually necessary to cover the whole joint. Sufficient working space must be available around the bars to enable the hydraulic press to swage onto them. In addition, swaging equipment for large diameter bars (H40 and larger) may require mechanical support for safe operation. It is important to consider this, both during construction sequencing and when detailing reinforcement in confined areas. Type 5: Threaded couplers swaged onto ends of reinforcing bars In this system two malleable sleeves which are threaded internally for half their length are joined together by a high tensile threaded stud. Steel sleeve half-swaged onto bars half-threaded onto stud Threaded stud 200 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) The unthreaded parts of the sleeves are hydraulically swaged on the two ends of the bar to be joined. These ends can be screwed together using the threaded stud. The swaging process can be performed by the fabricator prior to arrival on site, in a stockyard at the site, or in situ. For in situ swaging there must be sufficient working space around the bars. Connection of the bars with the threaded stud is performed in situ. Type 6: Wedge locking sleeves This system is used for connecting compression bars only. The bars are held in concentric bearing by the lateral clamping action of a sleeve and wedge. The sleeve is cylindrical, with a wedge-shaped opening. This opening has collared flanges, onto which a wedge-shaped piece of metal is driven. This action compresses the sleeve laterally and clamps the bars together. It is very important that the bar faces are cut accurately and aligned to within a 3° max. angle tolerance. Wedge Sleeve Type 7: Couplers with shear bolts and serrated saddles This system does not require rebar threading and consists of a steel coupler with a line of lockshear bolts running along its length. The two bars to be joined are placed inside the coupler on two hardened serrated steel locking strips (‘saddles’), using a ratchet wrench or electric or air-powered nut runner, which forces the bars against the longitudinal saddles. As this happens, the serrated saddles bite into the bar and wall of the coupler. When the predetermined tightening torque for the bolts is reached, the bolt heads shear off leaving the installed bolt proud of the coupler. This provides a visual check of correct installation. This coupler has proved useful in refurbishment work, joining pile cage steel to pile caps and where couplers are required with minimum lead time. They are however, relatively bulky requiring space for sockets to tighten bolts. This should be taken into account when considering concrete placement. Reduced aggregated concrete is often required in congested areas. Coupler containing two serrated locking strips Lockshear bolts tightened until bolts shear off The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 201 Appendix E: Lap and anchorage lengths Table E1: Lap and anchorage lengths Bond condition Reinforcement in tension, bar diameter, ∅ (mm) 8 10 12 16 20 25 32 40 Straight bars only Good 270 370 480 690 910 1180 1500 2040 47∅ Poor 380 520 680 990 1290 1680 2150 2920 67∅ Other bars Good 370 470 570 750 940 1180 1500 2040 47∅ Poor 530 670 810 1080 1340 1680 2150 2920 67∅ Good 370 510 660 970 1270 1640 2100 2860 66∅ Poor 530 730 950 1380 1810 2350 3000 4080 94∅ Good 400 550 710 1030 1360 1760 2250 3060 70∅ Poor 510 790 1010 1480 1940 2320 3220 4370 100∅ Straight bars only Good 230 320 410 600 780 1010 1300 1760 40∅ Poor 330 450 580 850 1120 1450 1850 2510 58∅ Other bars Good 320 410 490 650 810 1010 1300 1760 40∅ Poor 460 580 700 930 1160 1450 1850 2510 58∅ Good 320 440 570 830 1090 1420 1810 2460 57∅ Poor 460 630 820 1190 1560 2020 2590 3520 81∅ Good 340 470 610 890 1170 1520 1940 2640 61∅ Poor 490 680 870 1270 1670 2170 2770 3770 87∅ Reinforcement in compression Concrete class C20/25 Anchorage length, lbd Lap length, l0 50% lapped in one location (α6 = 1.4) 100% lapped in one location (α6 = 1.5) Concrete class C25/30 Anchorage length, lbd Lap length, l0 50% lapped in one location (α6 = 1.4) 100% lapped in one location (α6 = 1.5) 202 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Table E1: Continued Bond condition Reinforcement in tension, bar diameter, ∅ (mm) 8 10 12 16 20 25 32 40 Straight bars only Good 210 300 380 550 730 940 1200 1630 37∅ Poor 300 420 540 790 1030 1340 1720 2330 53∅ Other bars Good 300 380 450 600 750 940 1200 1630 37∅ Poor 420 540 650 860 1070 1340 1720 2330 53∅ Good 300 410 530 770 1010 1320 1680 2280 52∅ Poor 420 590 760 1100 1450 1880 2400 3260 75∅ Good 320 440 570 830 1090 1410 1800 2450 56∅ Poor 450 630 810 1180 1550 2010 2570 3470 80∅ Straight bars only Good 210 280 360 530 690 900 1150 1560 36∅ Poor 290 400 520 750 990 1280 1640 2230 51∅ Other bars Good 290 360 430 580 720 900 1150 1560 36∅ Poor 410 520 620 820 1030 1280 1640 2230 51∅ Good 290 390 510 740 970 1260 1610 2180 50∅ Poor 410 560 720 1050 1380 1790 2290 3110 72∅ Good 310 420 540 790 1040 1350 1720 2340 54∅ Poor 430 600 780 1130 1480 1920 2460 3340 77∅ Straight bars only Good 200 270 350 510 660 860 1100 1490 34∅ Poor 280 380 500 720 950 1230 1570 2130 49∅ Other bars Good 270 350 420 550 690 860 1100 1490 34∅ Poor 390 490 590 790 980 1230 1570 2130 49∅ Good 270 380 490 710 930 1200 1540 2090 48∅ Poor 390 540 690 1010 1320 1720 2200 2980 69∅ Good 290 400 520 760 990 1290 1650 2240 51∅ Poor 420 570 740 1080 1420 1840 2350 3200 73∅ Reinforcement in compression Concrete class C28/35 Anchorage length, lbd Lap length, l0 50% lapped in one location (α6 = 1.4) 100% lapped in one location (α6 = 1.5) Concrete class C30/37 Anchorage length, lbd Lap length, l0 50% lapped in one location (α6 = 1.4) 100% lapped in one location (α6 = 1.5) Concrete class C32/40 Anchorage length, lbd Lap length, l0 50% lapped in one location (α6 = 1.4) 100% lapped in one location (α6 = 1.5) The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 203 Table E1: Continued Bond condition Reinforcement in tension, bar diameter, ∅ (mm) 8 10 12 16 20 25 32 40 Straight bars only Good 190 260 330 480 630 810 1040 1410 32∅ Poor 260 360 470 680 890 1160 1480 2010 46∅ Other bars Good 260 330 390 520 650 810 1040 1410 32∅ Poor 370 470 560 740 930 1160 1480 2010 46∅ Good 260 360 460 670 870 1130 1450 1970 45∅ Poor 370 510 650 950 1250 1620 2070 2810 65∅ Good 280 380 490 710 940 1210 1550 2110 48∅ Poor 390 540 700 1020 1340 1730 2220 3010 69∅ Straight bars only Good 170 230 300 440 570 740 950 1290 30∅ Poor 240 330 430 620 820 1060 1350 1840 42∅ Other bars Good 240 300 360 480 600 740 950 1290 30∅ Poor 340 430 510 680 850 1060 1350 1840 42∅ Good 240 330 420 610 800 1040 1330 1800 41∅ Poor 340 460 600 870 1140 1480 1890 2570 59∅ Good 250 350 450 650 860 1110 1420 1930 44∅ Poor 360 500 640 930 1220 1590 2030 2760 63∅ Straight bars only Good 160 220 280 400 530 690 880 1190 27∅ Poor 220 310 400 580 760 980 1250 1700 39∅ Other bars Good 220 280 330 440 550 690 880 1190 27∅ Poor 310 390 470 630 780 980 1250 1700 39∅ Good 220 300 390 560 740 960 1230 1670 38∅ Poor 310 430 550 800 1060 1370 1750 2380 55∅ Good 230 320 420 600 790 1030 1310 1780 41∅ Poor 330 460 590 860 1130 1470 1880 2550 58∅ Reinforcement in compression Concrete class C35/45 Anchorage length, lbd Lap length, l0 50% lapped in one location (α6 = 1.4) 100% lapped in one location (α6 = 1.5) Concrete class C40/50 Anchorage length, lbd Lap length, l0 50% lapped in one location (α6 = 1.4) 100% lapped in one location (α6 = 1.5) Concrete class C45/55 Anchorage length, lbd Lap length, l0 50% lapped in one location (α6 = 1.4) 100% lapped in one location (α6 = 1.5) 204 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Table E1: Continued Bond condition Reinforcement in tension, bar diameter, ∅ (mm) 8 10 12 16 20 25 32 40 Straight bars only Good 150 200 260 380 490 640 820 1110 25∅ Poor 210 290 370 540 700 910 1170 1580 36∅ Other bars Good 220 280 330 440 550 690 880 1190 27∅ Poor 310 390 470 630 780 980 1250 1700 39∅ Good 220 300 390 560 740 960 1230 1670 38∅ Poor 310 430 550 800 1060 1370 1750 2380 55∅ Good 230 320 420 600 790 1030 1310 1780 41∅ Poor 330 460 590 860 1130 1470 1880 2550 58∅ Reinforcement in compression Concrete class C50/60 Anchorage length, lbd Lap length, l0 50% lapped in one location (α6 = 1.4) 100% lapped in one location (α6 = 1.5) Notes: 1. Cover to all sides ⩾ 25mm distance between bars ⩾ 50mm (i.e. α2 < 1). 2. α1 = α3 = α4 = α5 = 1.0. For the beneficial effects of shape of bar, cover and confinement see Table B.2 of BS EN 1992. 3. Design stress has been taken at 435 MPa. Where the design stress in the bar at the position from where the anchorage is measured, σsd , is less than 435 MPa the figures in this table can be factored by σsd/435. The minimum lap length is given in Clause 8.7.3 of BS EN 1992. 4. The anchorage and lap lengths have been rounded up to the nearest 10mm. 5. Where 33% of bars are lapped in one location, decrease the lap lengths for ‘50% lapped in one location’ by a factor of 0.82. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 205 Appendix F: Effective anchorage length Table F1: L-bars 5ø Mandrel dia. Effective anchorage length = (π (mandrel dia. + ø)/4 + 5ø)/0.7 Mandrel size/Bar dia. Effective anchorage length from start of bend (mm) Bar sizes 4 5 6 7 8 9 10 11 12 13 14 8 10 12 16 20 25 32 40 102 78 84 90 97 103 109 115 122 128 134 128 139 150 161 172 184 195 206 217 229 240 153 166 180 193 207 220 234 247 261 274 288 204 222 240 258 276 294 312 330 348 366 384 255 277 300 322 345 367 390 412 435 457 479 319 347 375 403 431 459 487 515 543 571 599 408 444 480 516 552 588 624 659 695 731 767 510 555 600 645 690 735 779 824 869 914 959 206 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Table F2: U-bars 5ø Mandrel dia. Effective anchorage length = (π (mandrel dia. + ø)/2 + 5ø)/0.7 Mandrel size/Bar dia. Effective anchorage length from start of bend (mm) Bar sizes 4 5 6 7 8 9 10 11 12 13 14 8 10 12 16 20 25 32 40 147 165 183 201 219 237 255 273 291 308 326 184 206 229 251 273 296 318 341 363 386 408 220 247 274 301 328 355 382 409 436 463 490 294 330 366 402 437 473 509 545 581 617 653 367 412 457 502 547 592 637 681 726 771 816 459 515 571 627 683 740 796 852 908 964 1020 588 659 731 803 875 947 1018 1090 1162 1234 1306 735 824 914 1004 1094 1183 1273 1363 1453 1542 1632 The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 207 Appendix G: Minimum overall depth of various U-bars Table G1: Hook 5ø Mandrel dia. B fy = 500 MPa Minimum mandrel diameter: for ø < 16mm mandrel dia. = 4ø for ø > 16mm mandrel dia. = 7ø Bar size 6 8 10 12 16 20 25 32 40 B 40 50 60 75 100 180 225 290 360 Table G2: Trombone 5ø B 4ø Mandrel dia. fy = 500 MPa Minimum mandrel diameter: for ø < 16mm mandrel dia. = 4ø for ø > 16mm mandrel dia. = 7ø Bar size 6 8 10 12 16 20 25 32 40 B 60 80 100 120 160 260 325 420 520 208 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Appendix H: Large diameter bends Table H1: Internal diameter of large bends (mm) — Compressive strength class C20/25 ab (mm) Actual ult. stress in bar (MPa) Bar diameter ∅ (mm) 10 12 16 20 25 32 40 25 100 150 200 250 300 350 400 450 60 90 120 155 185 215 245 280 80 120 160 200 240 285 325 365 125 185 250 315 375 440 505 565 180 270 360 450 540 630 720 810 255 385 515 645 775 905 1035 1165 50 100 150 200 250 300 350 400 450 45 70 95 120 145 165 190 215 60 90 120 150 180 215 245 275 90 135 180 225 270 315 360 405 120 185 245 310 370 435 495 560 170 255 345 430 515 605 690 775 250 375 505 630 755 880 1010 1135 360 540 720 900 1080 1260 1440 1620 75 100 150 200 250 300 350 400 450 40 65 85 105 130 150 175 195 50 80 105 135 160 190 215 245 75 115 155 195 235 275 315 355 105 155 210 265 315 370 425 475 140 215 285 360 430 505 575 645 205 305 410 510 615 715 820 920 285 425 570 715 855 1000 1145 1285 100 100 150 200 250 300 350 400 450 40 60 80 100 120 145 165 185 50 75 100 125 150 180 205 230 70 105 145 180 215 255 290 325 95 145 190 240 290 335 385 435 125 190 255 320 385 450 515 580 180 270 360 450 545 635 725 815 245 370 495 620 745 870 995 1120 150 and over 100 150 200 250 300 350 400 450 35 55 75 95 115 135 155 175 45 70 95 120 140 165 190 215 65 100 130 165 200 235 265 300 85 130 175 215 260 305 350 395 115 170 230 285 345 400 460 515 155 235 315 395 470 550 630 710 210 315 425 530 635 740 850 955 Notes: Maximum design stress = characteristic yield stress/1.15 = 435MPa. Minimum mandrel size may govern: for bar size: <20 4∅ mandrel size ⩾20 7∅ mandrel size Minimum mandrel size, ∅m,min (mm) ∅m,min = Fbt((1/ab) + 1/(2∅))/fcd where: Fbt = tensile force from ultimate loads (N) ∅ = size of bar (mm) = half the pitch of bars or nominal cover + ∅/2 (mm) ab = design concrete strength = αccfck/γc (MPa) fcd The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 209 Table H2: Internal diameter of large bends (mm) — Compressive strength class C25/30 ab (mm) Actual ult. stress in bar (MPa) Bar diameter ∅ (mm) 10 12 16 20 25 32 40 25 100 150 200 250 300 350 400 450 45 70 95 120 145 170 195 220 65 95 130 160 195 225 260 290 100 150 200 250 300 350 400 455 140 215 285 360 430 500 575 645 205 310 415 515 620 725 830 935 50 100 150 200 250 300 350 400 450 35 55 75 95 115 135 155 170 45 70 95 120 145 170 195 220 70 105 145 180 215 250 290 325 95 145 195 245 295 345 395 445 135 205 275 345 415 485 550 620 200 300 400 505 605 705 805 910 285 430 575 720 860 1005 1150 1295 75 100 150 200 250 300 350 400 450 35 50 70 85 105 120 140 155 40 65 85 105 130 150 175 195 60 90 125 155 185 220 250 280 85 125 170 210 255 295 340 380 115 170 230 285 345 400 460 515 160 245 325 410 490 575 655 735 225 340 455 570 685 800 915 1030 100 100 150 200 250 300 350 400 450 30 45 65 80 95 115 130 145 40 60 80 100 120 140 160 185 55 85 115 145 175 200 230 260 75 115 155 190 230 270 310 345 100 155 205 255 310 360 415 465 145 215 290 360 435 505 580 650 195 295 395 495 595 695 795 895 150 and over 100 150 200 250 300 350 400 450 30 45 60 75 90 105 125 140 35 55 75 95 115 135 150 170 50 80 105 130 160 185 215 240 70 105 140 175 210 245 280 315 90 135 180 230 275 320 365 415 125 185 250 315 375 440 505 565 170 255 340 425 510 595 680 765 Notes: Maximum design stress = characteristic yield stress/1.15 = 435MPa. Minimum mandrel size may govern: for bar size: <20 4∅ mandrel size ⩾20 7∅ mandrel size Minimum mandrel size, ∅m,min (mm) ∅m,min = Fbt((1/ab) + 1/(2∅))/fcd where: Fbt = tensile force from ultimate loads (N) ∅ = size of bar (mm) = half the pitch of bars or nominal cover + ∅/2 (mm) ab = design concrete strength = αccfck/γc (MPa) fcd 210 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Table H3: Internal diameter of large bends (mm) — Compressive strength class C28/35 ab (mm) Actual ult. stress in bar (MPa) Bar diameter ∅ (mm) 10 12 16 20 25 32 40 25 100 150 200 250 300 350 400 450 40 65 85 110 130 155 175 200 55 85 115 145 170 200 230 260 90 135 180 225 270 315 360 405 125 190 255 320 385 450 510 575 185 275 370 460 555 645 740 835 50 100 150 200 250 300 350 400 450 30 50 65 85 100 120 135 155 40 65 85 105 130 150 175 195 60 95 125 160 190 225 255 290 85 130 175 220 265 310 355 400 120 185 245 305 370 430 490 555 180 270 360 450 540 630 720 810 255 385 510 640 770 900 1025 1155 75 100 150 200 250 300 350 400 450 30 45 60 75 90 105 125 140 35 55 75 95 115 135 155 175 55 80 110 140 165 195 225 250 75 110 150 185 225 265 300 340 100 150 205 255 305 360 410 460 145 220 290 365 440 510 585 660 200 305 405 510 610 715 815 920 100 100 150 200 250 300 350 400 450 25 40 55 70 85 100 115 130 35 55 70 90 110 125 145 165 50 75 100 130 155 180 205 235 65 100 135 170 205 240 275 310 90 135 185 230 275 320 370 415 125 190 255 320 385 450 515 580 175 265 355 445 530 620 710 800 150 and over 100 150 200 250 300 350 400 450 25 40 55 70 80 95 110 125 30 50 65 85 100 120 135 155 45 70 95 120 140 165 190 215 60 90 125 155 185 215 250 280 80 120 160 205 245 285 325 370 110 165 225 280 335 395 450 505 150 225 300 375 455 530 605 680 Notes: Maximum design stress = characteristic yield stress/1.15 = 435MPa. Minimum mandrel size may govern: for bar size: <20 4∅ mandrel size ⩾20 7∅ mandrel size Minimum mandrel size, ∅m,min (mm) ∅m,min = Fbt((1/ab) + 1/(2∅))/fcd where: Fbt = tensile force from ultimate loads (N) ∅ = size of bar (mm) = half the pitch of bars or nominal cover + ∅/2 (mm) ab = design concrete strength = αccfck/γc (MPa) fcd The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 211 Table H4: Internal diameter of large bends (mm) — Compressive strength class C30/37 ab (mm) Actual ult. stress in bar (MPa) Bar diameter ∅ (mm) 10 12 16 20 25 32 40 25 100 150 200 250 300 350 400 450 40 60 80 100 120 145 165 185 50 80 105 135 160 190 215 240 80 125 165 210 250 290 335 375 120 180 240 300 360 420 480 540 170 255 345 430 515 605 690 775 50 100 150 200 250 300 350 400 450 30 45 60 80 95 110 125 145 40 60 80 100 120 140 160 180 60 90 120 150 180 210 240 270 80 120 165 205 245 290 330 370 115 170 230 285 345 400 460 515 165 250 335 420 505 585 670 755 240 360 480 600 720 840 960 1080 75 100 150 200 250 300 350 400 450 25 40 55 70 85 100 115 130 35 50 70 90 105 125 145 160 50 75 105 130 155 180 210 235 70 105 140 175 210 245 280 315 95 140 190 240 285 335 380 430 135 205 270 340 410 475 545 614 190 285 380 475 570 665 760 855 100 100 150 200 250 300 350 400 450 25 40 55 65 80 95 110 120 30 50 65 85 100 120 135 150 45 70 95 120 145 170 195 215 60 95 125 160 190 225 255 290 85 125 170 215 255 300 345 385 120 180 240 300 360 420 480 545 165 245 330 415 495 580 665 745 150 and over 100 150 200 250 300 350 400 450 25 35 50 65 75 90 100 115 30 45 60 80 95 110 125 140 40 65 85 110 130 155 175 200 55 85 115 145 175 200 230 260 75 115 150 190 230 265 305 345 105 155 210 260 315 365 420 470 140 210 280 350 425 495 565 635 Notes: Maximum design stress = characteristic yield stress/1.15 = 435MPa. Minimum mandrel size may govern: for bar size: <20 4∅ mandrel size ⩾20 7∅ mandrel size Minimum mandrel size, ∅m,min (mm) ∅m,min = Fbt((1/ab) + 1/(2∅))/fcd where: Fbt = tensile force from ultimate loads (N) ∅ = size of bar (mm) = half the pitch of bars or nominal cover + ∅/2 (mm) ab = design concrete strength = αccfck/γc (MPa) fcd 212 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Table H5: Internal diameter of large bends (mm) — Compressive strength class C32/40 ab (mm) Actual ult. stress in bar (MPa) Bar diameter ∅ (mm) 10 12 16 20 25 32 40 25 100 150 200 250 300 350 400 450 35 55 75 95 115 135 155 175 50 75 100 125 150 175 200 225 75 115 155 195 235 275 315 355 110 165 225 280 335 390 450 505 160 240 320 405 485 565 645 730 50 100 150 200 250 300 350 400 450 30 45 60 75 90 105 120 135 35 55 75 95 115 130 150 170 55 85 110 140 170 195 225 255 75 115 155 190 230 270 310 350 105 160 215 270 320 375 430 485 155 235 315 395 470 550 630 710 225 335 450 560 675 785 900 1010 75 100 150 200 250 300 350 400 450 25 40 50 65 80 95 105 120 30 50 65 85 100 120 135 150 45 70 95 120 145 170 195 220 65 95 130 165 195 230 265 295 90 135 180 225 270 315 360 405 125 190 255 320 385 445 510 575 175 265 355 445 535 625 715 805 100 100 150 200 250 300 350 400 450 25 35 50 60 75 90 100 115 30 45 60 80 95 110 125 145 45 65 90 110 135 160 180 205 60 90 120 150 180 210 240 270 80 120 160 200 240 280 320 365 110 170 225 280 340 395 450 510 155 230 310 385 465 545 620 700 150 and over 100 150 200 250 300 350 400 450 20 35 45 60 70 85 95 110 30 45 60 75 90 105 120 135 40 60 80 105 125 145 165 185 50 80 105 135 160 190 215 245 70 105 140 180 215 250 285 320 95 145 195 245 295 345 395 440 130 195 265 330 395 460 530 595 Notes: Maximum design stress = characteristic yield stress/1.15 = 435MPa. Minimum mandrel size may govern: for bar size: <20 4∅ mandrel size ⩾20 7∅ mandrel size Minimum mandrel size, ∅m,min (mm) ∅m,min = Fbt((1/ab) + 1/(2∅))/fcd where: Fbt = tensile force from ultimate loads (N) ∅ = size of bar (mm) = half the pitch of bars or nominal cover + ∅/2 (mm) ab = design concrete strength = αccfck/γc (MPa) fcd The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 213 Table H6: Internal diameter of large bends (mm) — Compressive strength class C35/45 ab (mm) Actual ult. stress in bar (MPa) Bar diameter ∅ (mm) 10 12 16 20 25 32 40 25 100 150 200 250 300 350 400 450 35 50 70 85 105 120 140 160 45 65 90 115 135 160 185 205 70 105 140 180 215 250 285 325 100 150 205 255 305 360 410 460 145 220 295 370 445 515 590 665 50 100 150 200 250 300 350 400 450 25 40 55 65 80 95 110 120 35 50 70 85 105 120 140 155 50 75 100 125 155 180 205 230 70 105 140 175 210 245 285 320 95 145 195 245 295 345 395 445 140 215 285 360 430 505 575 650 205 305 410 510 615 720 820 925 75 100 150 200 250 300 350 400 450 25 35 50 60 75 85 100 110 30 45 60 75 90 105 125 140 45 65 90 110 135 155 180 200 60 90 120 150 180 210 240 270 80 120 160 205 245 285 325 370 115 175 230 290 350 410 465 525 160 245 325 405 490 570 650 735 100 100 150 200 250 300 350 400 450 20 35 45 55 70 80 95 105 25 40 55 70 85 100 115 130 40 60 80 100 125 145 165 185 55 80 110 135 165 190 220 245 70 110 145 185 220 255 295 330 100 155 205 255 310 360 415 465 140 210 285 355 425 495 570 640 150 and over 100 150 200 250 300 350 400 450 20 30 40 55 65 75 85 100 25 40 55 65 80 95 110 120 35 55 75 95 115 130 150 170 50 75 100 125 150 175 200 225 65 95 130 160 195 230 260 295 90 135 180 225 270 315 360 405 120 180 240 300 360 425 485 545 Notes: Maximum design stress = characteristic yield stress/1.15 = 435MPa. Minimum mandrel size may govern: for bar size: <20 4∅ mandrel size ⩾20 7∅ mandrel size Minimum mandrel size, ∅m,min (mm) ∅m,min = Fbt((1/ab) + 1/(2∅))/fcd where: Fbt = tensile force from ultimate loads (N) ∅ = size of bar (mm) = half the pitch of bars or nominal cover + ∅/2 (mm) ab = design concrete strength = αccfck/γc (MPa) fcd 214 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) Appendix I: Abbreviations The following abbreviations are in common use: ABR ABS Add’l ALT AP B1 alternate bar reversed alternate bar staggered additional alternate bar alternately placed bottom layer 1 (layer nearest to face of concrete) B2 bottom layer 2 B3 bottom layer 3 blk blockwork BW both ways bwk brickwork cc centre to centre CL centreline crs centres dia or ∅ diameter drg drawing EF each face EL existing level ES each side EW each way FF far face FF1 far face first layer (layer nearest to face of concrete) FF2 FFL FS horiz LB NF NF1 NF2 NTS pkt PS RC SB SOL SOP SSL Stagg STG T1 T2 T3 UB vert far face second layer finished floor level full-size horizontal L-shape bars (also known as‘ bob bars’) near face near face first layer (layer nearest to face of concrete) near face second layer not to scale pocket punching shear reinforced concrete side bars setting-out line setting-out point structural slab level staggered bars staggered bars top layer 1 (layer nearest to face of concrete) top layer 2 top layer 3 U-shape bars vertical P1 P2 PO SF TH TLL V punching shear perimeter 1 punching shear perimeter 2 pull-out bars side face bars threaded bars top long leg verticals These abbreviations are also used: BLL CP EC H HB IF OF bottom long leg coupler bars each corner horizontals holding bars inner face outer face The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 215 Appendix J: Fabric types Table J1: Fabric types Fabric reference Longitudinal bars Nominal bar size mm Transverse bars Pitch mm Area mm2/m Nominal bar size mm Pitch mm Area mm2/m Mass kg/m2 Square mesh A393 A252 A193 A142 10 8 7 6 200 200 200 200 393 252 193 142 10 8 7 6 200 200 200 200 393 252 193 142 6.16 3.95 3.02 2.22 Structural mesh B1131 B785 B503 B385 B283 12 10 8 7 6 100 100 100 100 100 1131 785 503 385 283 8 8 8 7 7 200 200 200 200 200 252 252 252 193 193 10.9 8.14 5.93 4.53 3.73 Long mesh C785 C636 C503 C385 C283 10 9 8 7 6 100 100 100 100 100 785 636 503 385 283 6 6 6 6 6 400 400 400 400 400 70.8 70.8 49 49 49 6.72 5.55 4.51 3.58 2.78 Wrapping mesh D98 D49 200 100 98 49 5 2.5 200 100 98 49 1.54 0.77 5 2.5 Notes: Stock sheet size: length 4.8m, width 2.4m, sheet area 11.52m2. Derived/adapted from BS 4483:2005. 216 Institution of Structural Engineers | The Standard method of detailing structural concrete (4th edition) References 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 British Standards Institution. BS EN 1992-1-1:2004+A1:2014. Eurocode 2. Design of concrete structures. General rules and rules for buildings. London: BSI; 2004. British Standards Institution. BS EN 1992-1-2:2004+A1:2019. Eurocode 2. Design of concrete structures. General rules. Structural fire design. London: BSI; 2005. British Standards Institution. BS EN 1992-2:2005. Eurocode 2. Design of concrete structures. Concrete bridges. Design and detailing rules. London: BSI; 2005. British Standards Institution. BS EN 1992-3:2006. Eurocode 2. Design of concrete structures. Liquid retaining and containing structures. London: BSI; 2006. CARES – UK Certification for Reinforcing Steels. Available from: https://www.ukcares.com/ [Accessed: 8th December 2020]. British Standards Institution. BS 6744:2016. Stainless steel bars. Reinforcement of concrete. Requirements and test methods. London: BSI; 2016. British Standards Institution. BS 8666:2020. Scheduling, dimensioning, bending and cutting of steel reinforcement for concrete. Specification. London: BSI; 2020. Bamforth PB, Price WF. Concreting deep lifts and large volume pours (R135). London: CIRIA; 1995. Bamforth PB. Control of cracking caused by restrained deformation in concrete (C766). London: CIRIA; 2018. British Standards Institution. BS EN 1998-1:2004+A1:2013. Eurocode 8. Design of structures for earthquake resistance. General rules, seismic actions and rules for buildings. London: BSI; 2005. The Concrete Society. TR34: Concrete industrial ground floors. A guide to design and construction. 4th ed. Camberley: The Concrete Society; 2018. Johnson RA. Water-resisting basements — a guide. Safeguarding new and existing basements against water and dampness (R139). London: CIRIA; 1995. British Standards Institution. BS 6349-1-1:2013. Maritime works – General. Code of practice for planning and designs for operations. London: BSI; 2013. British Standards Institution. BS EN 1992-4:2018. Eurocode 2. Design of concrete structures. Design of fastenings for use in concrete. London: BSI; 2018. Health and Safety Executive. Managing health and safety in construction: Construction (Design and Management) Regulations 2015. London: HSE; 2015. British Standards Institution. BS 6100-9:2007. Building and civil engineering. Vocabulary. Work with concrete and plaster. London: BSI; 2007. British Standards Institution. BS 7973-1:2001. Spacers and chairs for steel reinforcement and their specification. Product performance requirements. London: BSI; 2001. British Standards Institution. BS 7973-2:2001. Spacers and chairs for steel reinforcement and their specification. Fixing and application of spacers and chairs and tying of reinforcement. London: BSI; 2001. British Standards Institution. BS 4449:2005+A3:2016. Steel for the reinforcement of concrete. Weldable reinforcing steel. Bar, coil and decoiled product. Specification. London: BSI; 2005. British Standards Institution. BS EN 10080:2005. Steel for the reinforcement of concrete. Weldable reinforcing steel. General. London: BSI; 2005. British Standards Institution. BS 4483:2005. Steel fabric for the reinforcement of concrete. Specification. London: BSI; 2005. British Standards Institution. BS 4482:2005. Steel wire for the reinforcement of concrete products. Specification. London: BSI; 2005. British Standards Institution. BS EN 13877-3:2004. Concrete pavements. Specifications for dowels to be used in concrete pavements. London: BSI; 2005. British Standards Institution. BS EN 10088-1:2014. Stainless steels. List of stainless steels. London: BSI; 2014. British Standards Institution. BS EN 1990:2002+A1:2005. Eurocode. Basis of structural design. London: BSI; 2005. The Institution of Structural Engineers. Manual for the design of concrete building structures to Eurocode 2. London: IStructE Ltd; 2006. Brooker O et al. How to design concrete structures to Eurocode 2. 2nd ed. Camberley: The Concrete Centre; 2018. The Institution of Structural Engineers Standard method of detailing structural concrete (4th edition) | 217 28 British Standards Institution. BS EN 13670:2009. Execution of concrete structures. London: BSI; 2010. 29 British Standards Institution. BS 8500-1:2015+A2:2019. Concrete. Complementary British Standard to BS EN 206. Method of specifying and guidance for the specifier. London: BSI; 2015. 30 British Standards Institution. BS 8548:2017. Guidance for arc welding of reinforcing steel. London: BSI; 2017. 31 British Standards Institution. NA+A2:14 to BS EN 1992-1-1:2004+A1:2014. UK National Annex to Eurocode 2. Design of concrete structures. General rules and rules for buildings. London: BSI; 2005. 32 Whittle R. Are modern pad footings and pile caps too shallow? Concrete. 2011;45(4): 53–55. 33 Whittle R and Taylor H. Design of hybrid concrete buildings. Camberley: The Concrete Centre; 2009. 34 British Standards Institution. PD 6687-1:2020. Background paper to the National Annexes to BS EN 1992-1, BS EN 1992-3 and BS EN 1992-4. London: BSI; 2020. 35 The Concrete Society. TR43 Post-tensioned concrete floors — design handbook. 2nd ed. Camberley: The Concrete Society; 2005. 36 British Standards Institution. BS EN 1168:2005+A3:2011. Precast concrete products. Hollow core slabs. London: BSI; 2005. 37 British Standards Institution. BS 5896:2012. High tensile steel wire and strand for the prestressing of concrete. Specification. London: BSI; 2012. 38 CARES – UK Certification for Reinforcing Steels. CARES Product Certification. Appendix PT3: Quality and operations schedule for the production and supply of prestressing anchorages for post-tensioning systems. Sevenoaks, Kent: CARES; 2017. 39 British Standards Institution. BS EN 13391:2004. Mechanical tests for post-tensioning systems. London: BSI; 2004. 40 European Organisation for Technical Approvals. ETAG 013. Guideline for European Technical Approval of post-tensioning kits for prestressing of structures. Brussels: EOTA; 2002. 41 European Organisation for Technical Approvals. EAD 160004-00-0301. Post-tensioning kits for prestressing of structures. Brussels: EOTA; 2016. 42 The Concrete Society. TR72: Durable post-tensioned concrete structures. 2nd ed. Camberley: The Concrete Society; 2010. 43 British Standards Institution. BS EN 523:2003. Steel strip sheaths for prestressing tendons. Terminology, requirements, quality control. London: BSI; 2003. 44 Clark JL. Guide to the design of anchor blocks for post-tensioned prestressed concrete members. London: CIRIA; 1976. 45 The Institution of Structural Engineers. Design recommendations for multi-storey and underground car parks. 4th ed. London: IStructE Ltd; 2011. 46 Whapples C, McKibbins L. Recommendations for the inspection, maintenance and management of car park structures. 2nd ed. London: ICE Publishing; 2018. 47 Paterson WS, Ravenhill KR. Reinforcement connector and anchorage methods (R92D). London: CIRIA; 1981. Appendix K: Bar areas/weights Table K1: Bar areas number Sectional area (mm2) Number Size (mm) 6 8 10 12 16 20 25 32 40 50 1 28 50 79 113 201 314 491 804 1257 1963 2 57 101 157 226 402 628 982 1608 2513 3927 3 85 151 236 339 603 942 1473 2413 3770 5890 4 113 201 314 452 804 1257 1963 3217 5027 7854 5 141 251 393 565 1005 1571 2454 4021 6283 9817 6 170 302 471 679 1206 1885 2945 4825 7540 11781 7 198 352 550 792 1407 2199 3436 5630 8796 13744 8 226 402 628 905 1608 2513 3927 6434 10053 15708 9 254 452 707 1018 1810 2827 4418 7238 11310 17671 10 283 503 785 1131 2011 3142 4909 8042 12566 19635 11 311 553 864 1244 2212 3456 5400 8847 13823 21598 12 339 603 942 1357 2413 3770 5890 9651 15080 23562 Perimeter (mm) 18.85 25.13 31.42 37.70 50.27 62.83 78.54 100.53 125.66 157.08 Weight (kg/m) 0.222 0.395 0.616 0.888 1.579 2.466 3.854 6.313 9.864 15.413 Table K2: Bar areas pitch Sectional area (mm2) Pitch (mm) 50 Size (mm) 6 8 10 12 16 20 25 32 40 50 565 1005 1571 2262 4021 – – – – – 75 377 670 1047 1508 2681 4189 6545 – – – 100 283 503 785 1131 2011 3142 4909 8042 – – 125 226 402 628 905 1608 2513 3927 6434 10053 – 150 188 335 524 754 1340 2094 3272 5362 8378 13090 175 162 287 449 646 1149 1795 2805 4596 7181 11220 200 141 251 393 565 1005 1571 2454 4021 6283 9817 250 113 201 314 452 804 1257 1963 3217 5027 7854 300 94 168 262 377 670 1047 1636 2681 4189 6545 Table K3: Bar weights pitch Weight (kg/m2) Pitch (mm) Size (mm) 6 8 10 12 16 20 25 32 40 50 50 4.44 7.89 12.33 17.76 31.57 49.32 – – – – 75 2.96 5.26 8.22 11.84 21.04 32.88 51.38 84.18 – – 100 2.22 3.95 6.17 8.88 15.78 24.66 38.53 63.13 – – 125 1.78 3.16 4.93 7.10 12.63 19.73 30.83 50.51 78.92 – 150 1.48 2.63 4.11 5.92 10.52 16.44 25.69 42.09 65.76 102.76 175 1.27 2.25 3.52 5.07 9.02 14.09 22.02 36.08 56.37 88.08 200 1.11 1.97 3.08 4.44 7.89 12.33 19.27 31.57 49.32 77.07 250 0.89 1.58 2.47 3.55 6.31 9.86 15.41 25.25 39.46 61.65 300 0.74 1.32 2.06 2.96 5.26 8.22 12.84 21.04 32.88 51.38 Standard method of detailing structural concrete This fourth edition of the industry standard Manual develops on previous editions to address detailing uncertainties in Eurocode 2 — providing practical guidance on the application of the code to typical building structures. It has been comprehensively updated to include: • • • • new Model Details consistent with current industry practice new detailing aids a revised chapter on pre-stressing reworked text that provides more emphasis on the requirements for detailing, rather than design • a fully refreshed reference list Shape Codes have been also updated to meet the requirements of BS 8666:2020. The Institution of Structural Engineers International HQ 47–58 Bastwick Street London, EC1V 3PS United Kingdom T: +44 (0)20 7235 4535 E: mail@istructe.org W: www.istructe.org Registered with the Charity Commission for England and Wales No. 233392 and in Scotland No. SC038263