General 2 Engine programme 3 Engine data, 9-series 4 Engine data, 13-series 5 Engine data, 16-series 6A 6C 7A 7B General info • Power definitions • Reference conditions • Output corrections • Step loads • Dimensions • Conversion factors • EC Machinery Directives DATA HANDBOOK Power Generation Engines Engine programme 9-, 13- and 16-series • Emission regulations General information • Engine programme • Basic data • Technical data • Basic dimensions • Altitude power reduction • Coolant flow • Noise / sound • Equipment list General information • Engine programme • Basic data • Technical data • Basic dimensions • Altitude power reduction • Coolant flow • Noise / sound • Equipment list E2011 General info. • Engine programme • Basic data • Tech. data • Basic dimensions • Gas engines Altitude power reduction • Coolant flow • Noise/sound • Equipment list Equipment data REF 25-58 Illustrations • Drawings • Measurements REF 60-99 Part no 1 716 138 © Scania Engines Edition 2018:1 Type of engine Type of operation Type of application Environmental demands, temperatures +/-, ATB, dust, metres above/below sea level etc. Driven units, transmissions Load matrix Dynamic load cycle Operating angle of the equipment Special communication requirements, CAN Product and functionality Estimated engine volume Targeted markets and segments Volumes, markets and certificates Step into the detailed technical engine information, standard and optional equipment; customize the engine 9-, 13- and 16- series engines Basic data Standard equipment Technical data for each engine type Basic dimensions Altitude power reduction Coolant flow, exhaust noise Sound power level Equipment list 4 5 6A/BENGINE DATA ! Get informed about the measurements and illustrations of the additional equipment Technical data, measurements, drawings and illustrations 7A/B EQUIPMENT DATA Any requested product or functionality which is not included in the Data Handbook should be handled separately through the Product Request System (PRS). Thus, an offer can only be sent to the customer after handling of the request within the PRS process. All aspects regarding the technical solution, cost and lead time, support etc. are taken into consideration. Important parameters to check before making the offer Choose which engine type, output and emission legislation fits your customer best Inform yourself before starting to work with the DHB ! Overview of all engine types, outputs, emission regulations and certifications 3 ENGINE PROGRAMME Engine compliance Power definitions Reference conditions Output corrections Calculation form General information Conversion factors 2 GENERAL These guidelines have been created to make sure that all parameters affecting engine specification have been taken into consideration before making the final customer offer. The Data Handbook contains the following chapters: Data Handbook - Guidelines DATA HANDBOOK Power generation engines 2 General GENERAL 2 Contents General information�������������������������������������������������������������������������������������������������������������������������������� 2 Power definitions������������������������������������������������������������������������������������������������������������������������������������ 3 Reference conditions����������������������������������������������������������������������������������������������������������������������������� 4 Output corrections���������������������������������������������������������������������������������������������������������������������������������� 5 Output corrections due to fuel properties������������������������������������������������������������������������������������������ 6 Output corrections due to air properties�������������������������������������������������������������������������������������������� 7 Output losses in driven equipment���������������������������������������������������������������������������������������������������� 8 Calculation of engine output��������������������������������������������������������������������������������������������������������������9 Generator output�����������������������������������������������������������������������������������������������������������������������������10 Calculation of electrical power�������������������������������������������������������������������������������������������������������� 11 Calculation of required engine output��������������������������������������������������������������������������������������������� 12 Step loads�������������������������������������������������������������������������������������������������������������������������������������������� 13 Dimensions on drawings���������������������������������������������������������������������������������������������������������������������� 16 Conversion factors������������������������������������������������������������������������������������������������������������������������������� 17 EC Machinery Directives���������������������������������������������������������������������������������������������������������������������� 19 © Scania Engines Edition 2018:1 1 DATA HANDBOOK Power generation engines General General information The Data Handbook describes Scania Engines current product programme, i.e. Industrial, Marine and Power generation engines, in 3 separate books. The paper version of the Data Handbook is normally printed and sent to our subscribers twice a year. In between these you can find the latest version as PDF files in the Technical Information Library, TIL, at http:// til.scania.com or via the Scania Group Intranet (Reflex), commercial support site, https://salesservices-intranet. scania.com. If you would like to start subscribing to the Data Handbook, or just want to get in contact with the Product Information department at Scania Engines you can find the contact details below. Scania Engines KEXS/Sales support By 004, BV S-151 87 Södertälje SWEDEN Telephone: +46 (0) 8 553 810 00 Telefax: +46 (0) 8 553 829 93 literature.indmar@scania.com www.scania.com https://salesservices-intranet. scania.com If you find incorrect information in the Data Handbook, you can use the Follow-up Report Administration System, FRAS, to report it. You can access FRAS at http://distributorfras.scania.com or via the Scania Group Intranet (Reflex). You can also send an e-mail to the e-mail address above. Rules and regulations Scania will not accept any responsibility for applications made not covered by the certificate(s) and typ approval(s) of the engine. Scania strives to ensure compliance of our products with regard to rules and regulations covering the application of our products. Given the variety of regulations and the complexity of final applications of industrial and marine engines, it is of utmost importance that precautions are taken to avoid any violation of local rules and regulations. Emission compliance All engines are listed with their intended emission compliance. Engine compliance implies that the engine fulfuls the emission regulation level. However, this does not mean that the engine is approved and certified. For detailed information about approved and certified engines, access the Scania Group Intranet (Reflex), commercial support site, https://salesservices-intranet.scania.com to view or download the appropriate certificate. ISO 9001 and ISO 14001 Scania CV AB conforms to the Quality Management System Standard ISO 9001:2000 and the Environmental Management System Standard ISO 14001:2004. The certifications apply to the design, manufacture and marketing of trucks, bus and coach chassis and industrial and marine engines. 2 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines General Power definitions The power generation engines have different power ratings depending on the type of service in which the engine will be employed. Our experience is that most of the power requirements are covered by PRP and ESP. PRP Prime power For continuous operation at varying load. Max mean load factor of 70% of rated power over 24 h of operation. 1 hour/12 hours period of accumulated peak overload to 110%. Power definition acc. to ISO 8528. Power test code: ISO 3046, ISO 8528, DIN 6280 Dauerbetrieb. COP Continuous power For continuous operation at constant load for an unlimited number of hours per year. The permitted load is defined for each engine and specified in the Data handbook, see chapter 3. 2 ESP Maximum stand-by power For operation under normal varying load during a power outage. Not overloadable. Max mean load factor of 70% of rated power over 24 h of operation. Not for applications intended for more than 200 h/year. Intended for electrical networks, which under normal conditions, are well established (Europe, North and South America, Australia, New Zealand, Japan and Taiwan). For other areas, prime power rating is recommended to be used for stand-by power as well. Power test code: ISO 3046, DIN 6280 Begr. Dauerbetrieb 300 h/Jahr. Certain installations have other demands on power than those covered by PRP, ESP and COP, Continuous Power 100% acc. to ISO 8528, Peak shaving connected to grid or LTP, Limited Time Power acc. to ISO 8528. For these types of installations, special considerations have to be made regarding the cooling system, air intake etc. In such cases, please contact your Product Sales Manager at Scania. When we know more about the installation in question, we will help you to find a solution that fulfils your requirements regarding power and running time, as well as Scania’s demands on quality and reliability. © Scania Engines Edition 2018:1 3 DATA HANDBOOK Power generation engines General Reference conditions When talking about output for an industrial engine, it should be noted that the ‘output’ depends on a number of physical circumstances which always influence the engine performance. The outputs stated in the Data Handbook have been determined under certain given test conditions according to the international performance standard ISO 3046. Output and other technical data apply to an engine without cooling fan and under the following conditions: Atmospheric conditionsDiesel fuel Barometric pressure: 1000 mbar Energy value: Air temperature: 25°C Density: Relative humidity: 30% Viscosity: 42 700 kJ/kg 0.84 kg/dm3 3.0 cSt at 40°C For a new engine the brake output delivered may deviate from ‘sold output’ as ISO 3046 permits a tolerance of ±3%. According to our experience the output will also increase by 1.5-2% after a running period of 50-100 h. For gas engines the reference conditions are depending on the engine output, see the Gas quality specification in chapter 3. Engine starting conditions At air temperatures below -10°C or altitudes above 2000 m the use of an engine heater is recommended. 4 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines General Output corrections As we know that the physical circumstances may have considerable effect on the engine output we recommend that an output calculation is made for each engine. The output calculation will show if the output will be sufficient for the installation. In the output calculation the following must be considered: Installation • Intake underpressure (should not exceed 30 mbar) • Exhaust back pressure (should not exceed 100 mbar) 2 Fuel • Quality • Temperature • Density • Viscosity Intake air • Temperature • Barometric pressure Output losses in driven equipment • Fan power demand • Transmission losses • Other equipment connected direct to the engine (compressor, hydraulic pump, PTO, alternator etc.) Output losses due to altitude If an installation is used at high altitude, a reduction of the engine power output must be made. The power decrease at high altitude occurs because of the low ambient pressure and thus less oxygen content in the combustion charge. In sections 4, 5 and 6 respectively you find more information about this together with graphs for ‘Altitude power reduction’. On the following pages you will find more information about when and how to correct the sold output. © Scania Engines Edition 2018:1 5 Industrial diesels General Industrial diesels General DHA Section 2. DHA Section 2. DATA HANDBOOK Power generation engines Output corrections due to fuel properties ons due to fuel properties General Output corrections due to fuel properties “Sold output” presuppose the following fuelfuel properties; Sold output presupposes the following diesel properties: uel properties; Energy value: 42 700 kJ/kg Energy value 42 700 kJ/kg 3 Density: 0.840.84 kg/dm Density kg/dm3 Viscosity: 3.0 cSt at 40°C Viscosity 3.0 cSt at 40q C If the diesel fuel properties deviate from these values, correction factors in % are found in the graphs below. The If thefactors fuel properties deviates from these values, correction factors in %which are found thefind later in this handbook. correction can then be applied in ‘Calculation of engine output’, youinwill graphs below. Apply theincorrection factors in “Calculation of engine output”, page 9. values, correction factors in % are found the rs in “Calculation of engine output”, page 9. Effect of diesel fuel density on engine output: +6 +6 +4 +2 Output correction % Output correction % Output correction % +4 +1 +2 0 0 -1 -2 -2 10 20 30 40 50 60 Fuel temperature qC - 6Effect of fuel temperature on engine output -4 ut +2 0 -2 -4 -6 0.78 0.80 0.82 0.84 0.86 0.88 0.90 Density kg/dm3 Effect of fuel density on engine output Specified value is 0.84 kg/dm3 0.78 0.80 0.82 0.84 0.86 0.88 0.90 Density kg/dm3 Effect of fuel density on engine output Specified value is 0.84 kg/dm3output: Effect of diesel fuel viscosity on engine +3 Output correction % +2 +1 0 -1 -2 -3 1 2 3 4 5 6 7 Viscosity, cSt Effect of fuel viscosity on engine output Specified value is 3.0 cSt at 40 qC Part No. 1 588 242 6 © Scania Engines 6 Edition 2018:1 © Scania Engines 2008:1 © Scania Engines 2008:1 “Sold output” presuppose the following air properties (as per ISO3046); Air pressure Air temperature Relative humidity 1000 mbar (250 mm Hg) 25q C DATA HANDBOOK 30% Power generation engines General If the air properties deviates from these values, correction factors in % are found in the graphs Outputbelow. corrections to air properties Apply the due correction factors in “Calculation of engine output”, page Sold output presupposes the following air properties (as per ISO 3046): Note! If an installation, 25°C more than occasionally, is used in temperature conditions exceeding the test standard Air temperature: values above, a reduction of the output must be factors made due to are the found “thinner” intake air,below. otherwise is a If the air properties deviate from this value, correction in % in the graph The there correction overspeeding and‘Calculation overheatingofdamages to turbocharger etc. factors risk can of then be applied in engine output’, which you will find later in this handbook. To avoid this the output must be reduced according to “Derating of engine”, page 11. +6 +6 +4 +4 Output correction % Output correction % Effect of intake air temperature on engine output: +2 0 -2 -4 +2 0 -2 -4 -6 0 10 20 30 40 50 1050 1000 950 60 300 Temperature qC Effect of intake air temperature on engine output Output corrections valid for diesel fuel Specified value is 25 qC 2008:1 2 900 1000 850 800 750 mbar 2000 m above sea level Effect of air pressure on engine output Specified value is 1000 mbar © Scania Engines © Scania Engines Part No. 1 588 242 7 Edition 2018:1 7 DATA HANDBOOK Power generation engines Output losses in driven equipment When calculating the power loss, all equipment driven by the engine must be considered. For example: Fan Power demand for fans depends on: • Fan size • Pusher or puller type • Ratio • Pressure drop Compressor Maximum power demand for Scania 2-cylinder air compressor ~4 kW. Alternator Maximum power demand for Scania alternators (alternator efficiency ~40%): 100A = 6 kW Hydraulic pump Maximum power demand for Scania hydraulic steering pump ~8 kW. For other types of hydraulic pump the power demand can be calculated with the following formula: QxP 600 x ηtot = power demand where: Q = Capacity in dm3/min P = Pressure in bar 600 = Calculation constant ηtot = Pump efficiency Pump efficiency can be estimated to: 0.9 for gear pump 0.95 for piston pump 0.8 for wing pump Transmission For efficiency/losses in transmission or gears, contact the manufacturer. Power take-off For equipment driven by power take-offs, contact the manufacturer. 8 Edition 2018:1 © Scania Engines General DATA HANDBOOK Power generation engines General Calculation of engine output This form can be used in order to check if sold output will be sufficient for the installation in question. Engine type: Sold output: kW Corrections due to: Fuel density % Fuel viscosity % Air intake temperature % Total correction = ↓ Sold output: % ----------------------------► Engine output: Other output losses: kW + kW = kW ↓ Engine output: 2 kW Fan kW Driven equipment (alternator, fan etc.) + kW Net engine output: = kW Calculated power loss in engine = kW (Total correction + Fan + Driven equipment) Example: Engine type: Sold output: DC13 073A 400 kW Corrections due to: Fuel density 0 % (0.83 kg/dm3) Fuel viscosity 0 % (3cSt) Air intake temperature -1 % (35°C) -1 % Total correction = ↓ Sold output: ----------------------------► Engine output: 400 kW + -4 kW = 396 kW ↓ Engine output: 396 kW -11 kW + -3 kW Net engine output: = 382 kW Calculated power loss in engine = 18 kW Other output losses: Fan Driven equipment (alternator, fan etc.) (Total correction + Fan + Driven equipment) © Scania Engines Edition 2018:1 9 DATA HANDBOOK Power generation engines General Generator output A genset delivers electric power, usually expressed in kVA. The periodicity is most often 50 or 60 Hz corresponding to 1500 and 1800 rpm engine speed respectively. The genset output has to be re-calculated to obtain the ‘sold output’ required. When calculating, the output factor for the electric load, cosφ, and losses in the generator have to be included. On the following pages there are formulas (with examples) for calculating ‘sold output required’ from ‘electrical output’ and vice versa. Reactive and active output In an AC generator both active and reactive output is generated depending on the type of load (usually electric motors, lighting or heating). In electric motors a counter-voltage is inducted. This prevents the current from increasing in pace with the voltage and results in a phase (time) delay between maximum values of current and voltage. See figure. With a phase delay of 90° between voltage and current the result is zero. This means that the engine is loaded only with the losses in the generator and the lines to the output user. Voltage Amperage Ø The power caused by the phase delayed current is called ‘reactive output’, VAr. With less phase delay than 90° an ‘active output’ is obtained. As the phase delay normally is less than 45°, the ‘active output’ is larger than the reactive. The vector sum of ‘reactive’ and ‘active output’ is called ‘apparent output’, VA or kVA (1000 VA). How large the ‘active output’ part of the load is depends on the type of load. This can be calculated with the formula: P = S x cosφ where: P = active output, kVAa (kWe) S = apparent output, kVA φ = output factor (phase delay) The output factor in the operation of electric motors and lighting is normally assumed to be 0.8. It may exceed 0.8 if the load is mainly resistive, e.g. lighting or electric heating. The maximum output of a complete genset is normally specified in kVA with an output factor of 0.8. The required ‘sold output’ is determined by the active output plus the losses in the generator. This can be calculated with the formula: Pe = P x 1 / η where: Pe = engine net output, kW P = active output, kVA, of the generator η = generator efficiency Note: In the above calculations, no output losses due to fuel and air properties etc. are included. Such losses must be considered when making a complete calculation. 10 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines General Calculation of electrical power To verify that the ‘sold output’ will be sufficient for the installation in question, you can calculate the electrical power. You can convert the sold output in kW to kWe or kVA by means of the following formulas: kWm = η = cosφ = net engine output, i.e. sold output - power loss (due to fuel and air properties, fan, driven equipment etc.) according to the ‘Calculation of engine output’ generator efficiency degree, expressed as a decimal number 0.8 (phase delay or output factor) 2 The following limit values are used for the generator efficiency percentage when calculating kVA: <300 kVA = 92% (0.92) ≥300 - <500 kVA = 93% (0.93) ≥ 500 kVA = 94% (0.94) Example: Sold output: 400 kW Total power loss: 22 kW ---> kWm = 400 - 22 = 378 Generator efficiency (η): 93% Output factor (cosφ): 0.8 © Scania Engines Edition 2018:1 11 DATA HANDBOOK Power generation engines General Calculation of required engine output To calculate what engine output is required to obtain a certain electrical output you can use the formulas below. The formulas are based on the same formulas used for calculating electrical power. kWm = η = cosφ = net engine output, i.e. sold output - power loss (due to fuel and air properties, fan, driven equipment etc.) according to the ‘Calculation of engine output’ generator efficiency degree, expressed as a decimal number 0.8 (phase delay or output factor) Example: As an example we need to obtain 352 kWe or, if expressed in kVA, 439 kVA. The generator efficiency (η) is 93% and the output factor (cosφ) is 0.8. Calculated power loss is 22 kW. Since kWm = sold output - power loss, the required engine output (sold output) is calculated after adding the calculated power loss to kWm, i.e. 378 + 22 = 400 kW. 12 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines General Step loads The speed of a genset engine when load is applied depends on several factors. It is important that the engine speed can be kept within specified limits since it is proportional to the voltage and electric frequency delivered by the generator. For engines used in genset application the step load capability is stipulated by ISO 8528-5 ‘Reciprocating internal combustion engine driven alternating current generating sets - Part 5: Generating sets’. Examples of factors where Scania influences the step load performance are design of the turbocharging system, brake mean effective pressure at rated power and governor behaviour. As the turbocharged engine has a delay in delivering power, due to time need for charge air pressure build up, the response to load change will have a short delay. This effect will increase as the degree of turbocharging increases. In the combustion engine the rate of turbocharging is proportional to the pressure, mean effective pressure (Pme), created in the cylinders during a work cycle of the engine. This means that the mean effective pressure is proportional to the load applied to the engine. 2 Other factors that influences the engine characteristics when load is applied: - Installation of charge air cooler. Routing of the charge air pipes will affect the charge air flow and influence response time. - Air and fuel properties. Cold intake air will have a positive effect as well as fuel at low temperature. - Total inertia of the rotating mass. If the generator diameter is changed or intermediate shafts are added, this will influence total mass moment of inertia and thus response time. - Characteristics of the voltage regulator. This is set by the generator manufacturer and reflects the electric response to the load change. According to ISO 8528-5 there are different performance classes associated with step load. The classes describe requirements for different parameters that an engine should fulfil. The most important parameters are frequency deviation, recovery time and voltage drop. Frequency deviation describes how much the frequency is allowed to drop, utilizing the maximum allowed voltage drop, when the engine is exposed to a sudden load. Recovery time describes within how long the frequency must have recovered. The table below shows the different parameters for each performance class. G1 G2 G3 Frequency deviation < 15% < 10% < 7% Recovery time < 10 s <5s <3s Voltage drop -25% -20% -15% G1: Required for applications where the connected loads are such that only voltage and frequency need to be specified. Typically used in general purpose applications, lighting and electrical loads. G2: Required for applications where the demand on voltage is almost similar as for the commercial power system. Can be applied when load changes, temporary deviations in voltage and frequency are acceptable. Typically used in lighting systems, fans, pumps and lifting devices. G3: Required for applications where the connected equipment may make severe demands on voltage and frequency and waveforms. Typically used in telecommunication applications. G4: Required for applications where the demands on voltage, frequency, and waveform are extremely severe. Normally the performance is defined in agreement between generator manufacturer and customer. Typically used in data centres applications and for powering other computer equipment. © Scania Engines Edition 2018:1 13 DATA HANDBOOK Power generation engines General In the Data Handbook for Power Generation Engines step load performances according to class G2 are found in sections 4-6 for each engine type/order reference. The step load figures indicate how much load the engine can handle in proportion to sold output - according to class G2. To see how a Scania engine could handle tougher demands, eg. class G3, the graph below could be useful. The graph is an excerpt from ISO8528-5, showing ‘Guide values for maximum possible sudden power increases as a function of brake mean effective pressure, Pme, at declared power’. If the generator fulfils the factors mentioned above in the best possible way and at normal operating temperature and normal ambient conditions, the Scania engine will provide step load capability in the range between the ‘Second’ and ‘Third power stage’ curves, i.e. class G2. Formula for calculation of Pme: Pme (bar) = K x Ne / n K = Conversion factor 9-series engine: K = 129.0 13-series engine: K = 94.5 16-series engine: K = 73.1 Ne = rated power in kW n = rated speed in r/min 14 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines General Example: Looking at engine DC13 072A, order ref 02-12 (to be found in the Data Handbook for Power generation engines). At 1800 rpm the ESP power for this engine is 449 kW. Using the formula above Pme (bar) = K x Ne / n gives: Pme (bar) = 94.5 x 449 / 1800 = 23.5725 2 Inserting the calculated Pme (23.57525) in the graph we can see that this engine (DC13 072A, 02-12, ESP, 1800 rpm) theoretically has the following approximate step load capability, according to the different classes: G1: G2: G3: 75-100% 58-75% 33-58% According to the Data Handbook for Power generation engines the verified step load capability according to class G2 for this engine is 72%. © Scania Engines Edition 2018:1 15 DATA HANDBOOK Power generation engines General Step loads test example Scania reported load step response capability is valid when the engine is connected to an alternator with inertia of >= 9 kgm2. After reaching fully warm engine (coolant and oil) the load is gradually raised in maximum 5% load steps (calculated from sold power) in the load area of interest, with a minimum of two loaded events performed before reaching G3 fail-level. The test normally starts at 30% load and stops after G1 level fails (frequency or recovery time). Duration 15 seconds for both 0-load step and loaded steps of the test ladder. Step load test example 80 70 Load (% of sold power) Loading (%) 60 50 40 30 20 10 0 0 50 100 150 200 250 300 Time (sec) Dimensions in drawings For all dimensions in drawings the following applies: • All dimensions are indicated in mm, unless otherwise indicated. • The drawings show the dimensions at the time of printing. • The drawings are intended only as general sales information. • Dimensions are subject to changes from time to time. For that reason, drawings must not be used for installation purposes. • Before dimensioning any installation, the latest issue of the drawing must be ordered from Scania. • Scania will not accept any responsibility for dimensioning made without consulting the correct drawing. All drawings mentioned in the Data Handbook can be supplied at short notice and will be sent free of charge. 16 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines General Conversion factors The list is based on SI units (European standard) with conversion factors to frequently used units in other parts of the world. We have tried to limit the conversion factors to a maximum of 5 significant digits, and in certain cases the factor is replaced with ‘-’ because the large number of digits makes the factor useless in calculations. Length (1 m = 1 000 mm) m in ft yd 1 39.370 3.2808 1.0936 0.0254 1 0.08333 0.02778 0.3048 12 1 0.33333 0.9144 36 3 1 2 Area (1 m2 = 1 000 000 mm2) m2 in2 ft2 yd2 1 1 550 10.764 1.1960 0.00065 1 0.00694 0.00077 0.0929 144 1 0.11111 0.83613 1 296 9 1 Volume (1 dm3 = 1 000 cm3 = 1 000 0003) m3 dm3, l (litre) in3 ft3 US gallon 1 1 000 61 024 35.315 264.17 0.001 1 61.024 0.03532 0.26417 - 0.01639 1 0.00058 0.00433 0.02832 28.317 1 728 1 7.4805 0.004546 4.546 277.420 0.16054 1.2010 0.003785 3.785 231 0.13368 1 Mass (1 kg = 1 000 g) Power (1 kW = 1 000 W)) kg lb (pound) oz (ounce) kW, kNm/s, kJ/s hk, metric hp hp, US 1 2.2046 35.274 1 1.3596 1.3410 0.45359 1 16 0.7355 1 0.98632 0.02835 0.0625 1 0.7457 1.0139 1 14.5939 32.174 514.78 0.00136 0.00184 0.00182 1 016 2 240 35 840 907.18 2 000 32 000 Energy, Work (1 kWs = 1 000 Ws) kWs, kJ, kNm kWh kpm hkh (metric hph) ft x lbf (foot pound-force) 1 0.00028 101.97 0.00038 737.56 3 600 1 367 100 1.3596 2 655 200 0.00981 - 1 - 7.2330 2 631.6 0.7355 270 000 1 1 952 910 0.00136 - 0.13826 - 1 © Scania Engines Edition 2018:1 17 DATA HANDBOOK Power generation engines General Torque Nm kpm lbf x in lbf x ft 1 0.10197 8.8508 0.73756 9.8067 1 86.796 7.2330 0.11299 0.011521 1 0.08333 1.3558 0.13826 12 1 N/m2, Pa bar (= 1000 mbar) mm Hg kp/cm2 Pressure, Stress kp/mm2 mm Wc 1 0.00001 0.0075 - - - 0.1 100 000 1 750.062 1.0197 0.01097 14.503 10 000 133.32 0.00133 1 0.00136 - 0.01934 13.332 98 066 0.98066 735.56 1 0.010 14.223 9 806.6 9 806 650 98.066 73 556 100 1 1 422.3 980 665 6 894.76 0.06895 51.715 0.07031 - 1 689.476 10 0.0001 0.07501 - - 0.00145 1 kg/dm3 g/mm3 lb/in3 lb/ft3 1 0.001 0.03613 0.06243 Density 1 000 1 36.1273 62.428 27.679 0.02768 1 1 728 0.01602 - 0.00058 1 Temperature °C °F 100 212 38 100 Formula: (1.8 x C) + 32 = F Formula: (F-32) x 0.5556 = C Heating value 18 psi, lbf/in2 1 BTU/ft3 CHU/ft3 MJ/m3 kcal/m3 therm/ft3 1 0.555555 0,0372589 8,899146 0,00001 1.799999 1 0,0670661 16,01846 0,000018 26.83919 14.91066 1 238,8458 0,000268 0.112370 0.062428 0,0041868 1 0,000001 100 000 55 555.55 3725,8946 899 914,6 1 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines General EC Machinery Directives Applicable to the European Community, EC To declare Scania’s incorporation with the EC Machinery Directive, the sign below is attached to all engines delivered from Scania. The Scania engine is, as stated on the sign, supplied as a component and must not be operated until installed and equipped with proper covers and protection for the drive belts, fan, couplings etc. in accordance with the EC Machinery directive 2006/42 EC. 2 DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY IN ACCORDANCE WITH EC DIRECTIVE 2006/42 EC 18 pt Helvetica bold SCANIA Engines declares that engines referenced below are manufactured as Partly completed machinery in accordance with Machinery directive 2006/42/EC. This partly completed machinery shall not be put into service in the European Community until the final 18 machinery pt Timesinto boldwhich it is to be incorporated has been declared in conformity with the provisions of Directive 2006/42/EC and all other applicable EC Directives. The engines within any of the following generic engine family names comply with this declaration: 2607880 DC09 A, DI09 M DC13 A, DI13 M DC16 A, DI16 M OC16 A Joel Granath Senior Vice President, Scania Engines Södertälje, 26 June 2015 Scania CV AB, S-151 87 Södertälje, Sweden © Scania Engines Edition 2018:1 19 DATA HANDBOOK Power generation engines 3 Engine programme 9-, 13- and 16-series ENGINE PROGRAMME 9-, 13- and 16-series Contents General information�������������������������������������������������������������������������������������������������������������������������������� 2 Engine programme��������������������������������������������������������������������������������������������������������������������������������� 4 1500 rpm (50 Hz)������������������������������������������������������������������������������������������������������������������������������4 1800 rpm (60 Hz)������������������������������������������������������������������������������������������������������������������������������8 Emission regulations���������������������������������������������������������������������������������������������������������������������������� 12 © Scania Engines Edition 2018:1 3 1 DATA HANDBOOK Power generation engines Engine programme 9-, 13- and 16-series General information All engines are listed with their intended emission compliance. Engine compliance implies that the engine fulfils the emission regulation level. However, this does not mean that the engine is approved and certified. For detailed information about approved and certified engines, access the Scania Group Intranet (Reflex), Commercial support site, https://salesservices-intranet.scania.com to view or download the appropriate certificate. Below are some definitions of the output units that are being used in the tables on the following pages: 1) Gross power/sold output, kW Gross engine output on crankshaft 2) Net engine output, kWm Gross power (kW) - Fan loss (kW) 3) Electrical power, kWe Net engine output (kWm) x Generator efficiency 4) Electrical power, kVA Electrical power (kWe) Power factor cosφ 0.8 5) Fan loss, kW Power loss using recommended fan from Scania. Using a different fan will probably result in a different output. 6) Generator efficiency The following limit values are used for the generator efficiency percentage when calculating kVA: <300 kVA = 92% (0.92) ≥300 - <500 kVA = 93% (0.93) ≥500 kVA = 94% (0.94) Note that all power values are based on the following conditions: Atmospheric conditions Diesel fuel Gas fuel Barometric pressure: 1,000 mbar Energy value: 42,700 kJ/kg Heating value: 46.3 Mj/kg Air temperature: 25°C Density: 0.84 kg/dm Density: Relative humidity: 30% Viscosity: 3.0 cSt at 40°C 3 0.751 kg/Nm3 If the air or fuel properties deviate from these values, corrections must be made. See sections Reference conditions and Output corrections in chapter 2 for more information. 2 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Engine programme 9-, 13- and 16-series Gas quality specification The required gas quality depends on the engine output. Engine type Engine output 1500/1800 rpm (kW) Rating Fuel Minimum Methane number Minimum Heating value (LHV) (Mj/Nm3)1) OC16 071A 333/372 PRP Natural gas 70 25 OC16 071A 372/411 PRP Natural gas 72 26 OC16 071A 407/426 PRP Natural gas 75 28 1) Normal cubic meter (Nm ) refers to gas with temperature, T = 273.1 K and pressure, p = 101.325 kPA. 3 3 © Scania Engines Edition 2018:1 3 DATA HANDBOOK Power generation engines Engine programme 9-, 13- and 16-series Engine programme 1500 rpm (50 Hz) Emission compliance: EU Stage IIIA, China Phase, III CPCB-II1) Engine type Eng. ref. PRP kW ESP COP2) Fan loss Generator efficiency kWm kWe kVA kW kWm kWe kVA kW kVA kW PRP ESP COP DC09 071A 02-01 226 220 202 253 - - - - 214 239 6a) 0.92 0.92 DC09 071A 02-02 248 242 223 279 - - - - 214 239 6 a) 0.92 0.92 DC09 071A 02-03 267 261 243 304 - - - - 214 239 6a) 0.93 0.92 DC09 071A 02-04 289 283 263 329 - - - - 214 239 6a) 0.93 0.92 Emission compliance: Fuel optimized Engine type Eng. ref. PRP kW ESP COP2) Fan loss Generator efficiency kWm kWe kVA kW kWm kWe kVA kW kVA kW PRP ESP COP DC09 072A 02-11 226 220 202 253 249 243 224 280 154 170 6a) 0.92 0.92 0.92 DC09 072A 02-12 248 242 223 279 273 267 248 310 154 170 6a) 0.92 0.93 0.92 DC09 072A 02-13 267 261 243 304 294 288 268 335 154 170 6 a) 0.93 0.93 0.92 DC09 072A 02-14 289 283 263 329 317 311 289 361 154 170 6a) 0.93 0.93 0.92 Fan loss Generator efficiency Emission compliance: EU Stage II, China Phase II, CPCB-I1) Engine type Eng. ref. PRP kW ESP COP2) kWm kWe kVA kW kWm kWe kVA kW kVA kW PRP ESP COP DC09 073A 02-21 226 220 202 253 - - - - 226 253 a) 6 0.92 - 0.92 DC09 073A 02-22 248 242 223 279 - - - - 246 276 6a) 0.92 - 0.92 DC09 073A 02-23 267 261 243 304 - - - - 246 276 6a) 0.93 - 0.92 DC09 073A 02-24 289 283 263 329 - - - - 246 276 6 0.93 - 0.92 a) 1) Mass Emission & Smoke Norms for Genset Diesel Engine, up to 800 kW (for India). 2) The COP output is determined by the engine’s physical limits. a) Fan loss with fan from Scania: Pusher, Ø813 mm, ratio 1:0.9. Note: For definitions of kW, kWm, kWe, kVA, fan loss and generator efficiency, see the beginning of this chapter. 4 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Engine programme 9-, 13- and 16-series 1500 rpm (50 Hz) Emission compliance EU Stage II, China Phase II Engine type Eng. ref. PRP ESP COP2) Fan loss Generator efficiency PRP ESP COP kW kWm kWe kVA kW kWm kWe kVA kW kVA kW DC09 073A 02-21 - - - - 249 243 224 280 246 276 6a) - 0.92 0.92 DC09 073A 02-22 - - - - 273 267 248 310 246 276 6a) - 0.93 0.92 DC09 073A 02-23 - - - - 294 288 268 335 246 276 6a) - 0.93 0.92 DC09 073A 02-24 - - - - 317 311 289 361 246 276 6a) - 0.93 0.92 Emission compliance: EU Stage IIIA, China Phase, III CPCB-II1) Engine type Eng. ref. PRP kW ESP COP2) Fan loss Generator efficiency 3 kWm kWe kVA kW kWm kWe kVA kW kVA kW PRP ESP COP DC13 071A 02-01 325 315 293 366 - - - - 293 329 10b) 0.93 - 0.93 DC13 071A 02-02 364 354 329 411 - - - - 293 329 10b) 0.93 - 0.93 Emission compliance: Fuel optimized Engine type Eng. ref. PRP COP2) Fan loss Generator efficiency kWm kWe kVA kW kWm kWe kVA kW kVA kW PRP ESP COP DC13 072A 02-11 326 320 298 373 356 350 326 408 302 344 6a) 0.93 0.93 0.93 DC13 072A 02-12 365 355 330 413 403 393 365 456 302 339 10b) 0.93 0.93 0.93 DC13 072A 02-13 403 393 365 456 438 428 402 503 302 339 10 b) 0.93 0.94 0.93 DC13 072A 02-14 438 428 402 503 480 470 442 553 302 339 10b) 0.94 0.94 0.93 - - - 356 350 326 408 302 344 6a) DC13 072A 02153) kW ESP - - 0.93 0.93 1) Mass Emission & Smoke Norms for Genset Diesel Engine, up to 800 kW (for India). 2) The COP output is determined by the engine’s physical limits. 3) Engine type 02-15 is only available in the SLA market. a) Fan loss with fan from Scania: Pusher, Ø813 mm, ratio 1:0.9. b) Fan loss with fan from Scania: Pusher, Ø914 mm, ratio 1:0.9. Note: For definitions of kW, kWm, kWe, kVA, fan loss and generator efficiency, see the beginning of this chapter. © Scania Engines Edition 2018:1 5 DATA HANDBOOK Power generation engines Engine programme 9-, 13- and 16-series 1500 rpm (50 Hz) Emission compliance: EU Stage II, China Phase II, CPCB-I1) Engine type Eng. ref. PRP kW ESP COP2) Fan loss Generator efficiency kWm kWe kVA kW kWm kWe kVA kW kVA kW PRP ESP COP DC13 073A 02-21 326 320 300 373 - - - - 326 373 6a) 0.93 - 0.93 DC13 073A 02-22 365 355 330 413 - - - - 335 378 10 b) 0.93 - 0.93 DC13 073A 02-23 403 393 365 456 - - - - 335 378 10b) 0.93 - 0.93 DC13 073A 02-24 438 428 402 503 - - - - 335 378 10b) 0.94 - 0.93 Emission compliance EU Stage II, China Phase II Engine type Eng. ref. PRP ESP COP2) Fan loss Generator efficiency PRP ESP COP kW kWm kWe kVA kW kWm kWe kVA kW kVA kW DC13 073A 02-21 - - - - 356 350 326 408 335 382 6a) - 0.93 0.93 DC13 073A 02-22 - - - - 403 393 365 456 335 378 10b) - 0.93 0.93 DC13 073A 02-23 - - - - 438 428 402 503 335 378 10 b) - 0.94 0.93 DC13 073A 02-24 - - - - 480 470 442 553 335 378 10b) - 0.94 0.93 Emission compliance: EU Stage IIIA, China Phase, III CPCB-II1) Engine type Eng. ref. PRP kW ESP COP2) Fan loss Generator efficiency kWm kWe kVA kW kWm kWe kVA kW kVA kW PRP ESP COP DC16 071A 02-01 438 425 400 500 - - - - 325 363 13c) 0.94 - 0.93 DC16 071A 02-02 480 467 439 549 - - - - 325 363 13c) 0.94 - 0.93 1) Mass Emission & Smoke Norms for Genset Diesel Engine, up to 800 kW (for India) 2) The COP output is determined by the engine’s physical limits. a) Fan loss with fan from Scania: Pusher, Ø813 mm, ratio 1:0.9. b) Fan loss with fan from Scania: Pusher, Ø914 mm, ratio 1:0.9. c) Fan loss with fan from Scania: Pusher, Ø965 mm, ratio 1:0.9. Note: For definitions of kW, kWm, kWe, kVA, fan loss and generator efficiency, see the beginning of this chapter. 6 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Engine programme 9-, 13- and 16-series 1500 rpm (50 Hz) Emission compliance: Fuel optimized Engine type Eng. ref. PRP kW ESP COP2) Fan loss Generator efficiency kWm kWe kVA kW kWm kWe kVA kW kVA kW PRP ESP COP DC16 072A 02-11 536 511 481 601 587 562 529 661 N/A - 25d) 0.94 0.94 - DC16 072A 02-12 578 553 521 651 634 609 573 716 N/A - 25d) 0.94 0.94 - DC16 072A 02-13 621 596 561 701 680 655 617 771 N/A - 25 0.94 0.94 - DC16 078A 02-41 536 511 480 600 587 562 528 660 400 436 25d) 0.94 0.94 0.93 DC16 078A 02-42 578 553 520 650 634 609 572 715 400 436 25d) 0.94 0.94 0.93 DC16 078A 02-43 621 596 560 700 680 655 616 770 400 436 25 d) 0.94 0.94 0.93 DC16 093A 02-51 451 438 407 514 496 483 454 567 421 474 13c) 0.94 0.94 0.93 DC16 093A 02-52 486 473 444 555 535 522 490 613 421 474 13c) 0.94 0.94 0.93 DC16 093A 02-53 529 516 485 606 582 569 534 668 421 474 13 c) 0.94 0.94 0.93 DC16 093A 02-54 558 545 512 640 614 601 565 706 421 474 13c) 0.94 0.94 0.93 d) 3 2) The COP output is determined by the engine’s physical limits. c) Fan loss with fan from Scania: Pusher, Ø965 mm, ratio 1:0.9. d) Fan loss with fan from Scania: Pusher, Ø965 mm, ratio 1:1. Note: For definitions of kW, kWm, kWe, kVA, fan loss and generator efficiency, see the beginning of this chapter. Gas engines Emission compliance: Fuel optimized PRP Mech eff @COP COP usage2) Fan loss Generator efficiency kW PRP COP Engine type Eng. ref. kW kWm kWe kVA kW kWm kWe kVA OC16 071A 02-81 333 313 291 364 330 310 288 360 40% 20 0.93 0.93 OC16 071A 02-82 372 352 327 409 330 310 288 360 40% 20 0.93 0.93 OC16 071A 02-83 407 387 364 455 330 310 291 360 40% 20 0.94 0.93 2) The COP output is determined by the engine’s physical limits. Note: For definitions of kW, kWm, kWe, kVA, fan loss and generator efficiency, see the beginning of this chapter. © Scania Engines Edition 2018:1 7 DATA HANDBOOK Power generation engines Engine programme 9-, 13- and 16-series 1800 rpm (60 Hz) Emission compliance: EU Stage IIIA, China Phase, III CPCB-II1) Engine type Eng. ref. PRP kW ESP COP2) Fan loss Generator efficiency kWm kWe kVA kW kWm kWe kVA kW kVA kW PRP ESP COP DC09 071A 02-01 251 241 222 278 - - - - 251 277 10 a) 0.92 - 0.92 DC09 071A 02-02 273 263 245 306 - - - - 252 278 10a) 0.93 - 0.92 DC09 071A 02-03 292 282 262 328 - - - - 252 278 10a) 0.93 - 0.92 DC09 071A 02-04 313 303 282 353 - - - - 252 278 10a) 0.93 - 0.92 Emission compliance: Fuel optimized Engine type Eng. ref. PRP kW ESP COP2) Fan loss Generator efficiency kWm kWe kVA kW kWm kWe kVA kW kVA kW PRP ESP COP DC09 072A 02-11 251 241 222 278 276 266 247 309 151 162 10a) 0.92 0.93 0.92 DC09 072A 02-12 273 263 245 306 300 290 270 338 151 162 10 a) 0.93 0.93 0.92 DC09 072A 02-13 292 282 262 328 321 311 289 361 151 162 10a) 0.93 0.93 0.92 DC09 072A 02-14 325 315 293 366 358 348 324 405 151 162 10a) 0.93 0.93 0.92 Fan loss Generator efficiency Emission compliance: EU Stage II, China Phase II, CPCB-I1) Engine type Eng. ref. PRP kW ESP COP2) kWm kWe kVA kW kWm kWe kVA kW kVA kW PRP ESP COP DC09 073A 02-21 251 241 222 278 - - - - 251 278 10a) 0.92 - 0.92 DC09 073A 02-22 273 263 245 306 - - - - 264 292 10a) 0.93 - 0.92 DC09 073A 02-23 292 282 262 328 - - - - 264 292 10a) 0.93 - 0.92 DC09 073A 02-24 325 315 293 366 - - - - 264 292 10a) 0.93 - 0.92 Emission compliance EU Stage II, China Phase II Engine type Eng. ref. PRP ESP COP2) Fan loss Generator efficiency PRP ESP COP kW kWm kWe kVA kW kWm kWe kVA kW kVA kW DC09 073A 02-21 - - - - 276 266 247 309 264 292 10a) - 0.93 0.92 DC09 073A 02-22 - - - - 300 290 270 338 264 292 10a) - 0.93 0.92 DC09 073A 02-23 - - - - 321 311 289 361 264 292 10a) - 0.93 0.92 DC09 073A 02-24 - - - - 358 348 324 405 264 292 10a) - 0.93 0.92 1) Mass Emission & Smoke Norms for Genset Diesel Engine, up to 800 kW (for India). 2) The COP output is determined by the engine’s physical limits. a) Fan loss with fan from Scania: Pusher, Ø813 mm, ratio 1:0.9. Note: For definitions of kW, kWm, kWe, kVA, fan loss and generator efficiency, see the beginning of this chapter. 8 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Engine programme 9-, 13- and 16-series 1800 rpm (60 Hz) Emission compliance: EU Stage IIIA, China Phase, III CPCB-II1) Engine type Eng. ref. PRP kW ESP COP2) Fan loss Generator efficiency kWm kWe kVA kW kWm kWe kVA kW kVA kW PRP ESP COP DC13 071A 02-01 371 354 329 411 - - - - 304 334 17b) 0.93 - 0.93 DC13 071A 02-02 371 354 329 411 - - - - 304 334 17b) 0.93 - 0.93 Emission compliance: Fuel optimized Engine type** Eng. ref. PRP kW ESP COP2) Fan loss Generator efficiency kWm kWe kVA kW kWm kWe kVA kW kVA kW PRP ESP COP DC13 072A 02-11 372 362 337 421 406 396 368 460 346 390 10a) 0.93 0.93 0.93 DC13 072A 02-12 410 393 365 456 449 432 406 508 346 382 17b) 0.93 0.94 0.93 DC13 072A 02-13 445 428 402 503 487 470 442 553 346 382 17b) 0.94 0.94 0.93 DC13 072A 02-14 445 428 402 503 487 470 442 553 346 382 17b) 0.94 0.94 0.93 DC13 072A 02153) - - - - 415 405 377 471 346 390 10a) DC13 093A 02724) 443 426 400 501 487 470 442 552 392 441 17b) 0.94 0.94 0.94 DC13 093A 02734) 485 468 440 550 534 517 486 607 392 441 17b) 0.94 0.94 0.94 DC13 093A 02744) 499 482 453 566 549 532 500 625 392 441 17b) 0.94 0.94 0.94 Fan loss Generator efficiency - 3 0.93 0.93 Emission compliance: EU Stage II, China Phase II, CPCB-I1) Engine type Eng. ref. PRP kW ESP COP2) kWm kWe kVA kW kWm kWe kVA kW kVA kW PRP ESP COP DC13 073A 02-21 372 362 337 421 - - - - 360 406 10a) 0.93 - 0.93 DC13 073A 02-22 410 393 365 456 - - - - 360 398 17b) 0.93 - 0.93 DC13 073A 02-23 445 428 402 503 - - - - 360 398 17b) 0.94 - 0.93 DC13 073A 02-24 445 428 402 503 - - - - 360 398 17b) 0.94 - 0.93 1) Mass Emission & Smoke Norms for Genset Diesel Engine, up to 800 kW (for India). 2) The COP output is determined by the engine’s physical limits. 3) Engine ref. 02-15 is only available in the SLA market. 4) Engine ref. 02-72, -73 and -74 are only manufactured in the SLA. a) Fan loss with fan from Scania: Pusher, Ø813 mm, ratio 1:0.9. b) Fan loss with fan from Scania: Pusher, Ø914 mm, ratio 1:0.9. Note: For definitions of kW, kWm, kWe, kVA, fan loss and generator efficiency, see the beginning of this chapter. © Scania Engines Edition 2018:1 9 DATA HANDBOOK Power generation engines Engine programme 9-, 13- and 16-series 1800 rpm (60 Hz) Emission compliance EU Stage II, China Phase II Engine type Eng. ref. PRP ESP COP2) Fan loss Generator efficiency kW kWm kWe kVA kW kWm kWe kVA kW kVA kW PRP ESP COP DC13 073A 02-21 - - - - 406 396 368 460 360 406 10a) 0.93 0.93 0.93 DC13 073A 02-22 - - - - 449 432 406 508 360 398 17b) 0.93 0.94 0.93 DC13 073A 02-23 - - - - 487 470 442 553 360 398 17b) 0.93 0.94 0.93 DC13 073A 02-24 - - - - 487 470 442 553 360 398 17b) 0.93 0.94 0.93 Fan loss Generator efficiency Emission compliance: EU Stage IIIA, China Phase, III CPCB-II1) Engine type Eng. ref. PRP ESP COP2) kW kWm kWe kVA kW kWm kWe kVA kW kVA kW PRP ESP COP DC16 071A 02-01 483 460 432 540 - - - - 415 456 23 c) 0.94 0.93 0.93 DC16 071A 02-02 483 460 432 540 - - - - 415 456 23c) 0.94 0.93 0.93 Fan loss Generator efficiency Emission compliance: Fuel optimized Engine type Eng. ref. PRP ESP COP2) kW kWm kWe kVA kW kWm kWe kVA kW kVA kW PRP ESP COP DC16 072A 02-11 576 553 520 650 632 609 572 715 N/A - 23 c) 0.94 0.94 DC16 072A 02-12 619 596 560 700 678 655 616 770 N/A - 23c) 0.94 0.94 DC16 072A 02-13 642 619 582 728 704 681 640 800 N/A - 23c) 0.94 0.94 DC16 078A 02-41 534 511 480 600 585 562 528 660 472 527 23c) 0.94 0.94 0.94 DC16 078A 02-42 576 553 520 650 632 609 572 715 472 527 23c) 0.94 0.94 0.94 DC16 078A 02-43 620 597 562 700 680 657 618 770 472 527 23c) 0.94 0.94 0.94 DC16 093A 02-51 447 426 400 501 492 471 442 553 447 501 21c) 0.94 0.94 0.94 DC16 093A 02-52 489 468 440 550 538 517 486 607 489 550 21c) 0.94 0.94 0.94 DC16 093A 02-53 532 511 480 600 585 564 530 663 498 560 21c) 0.94 0.94 0.94 DC16 093A 02-54 576 555 521 652 634 613 576 720 498 560 21c) 0.94 0.94 0.94 1) Mass Emission & Smoke Norms for Genset Diesel Engine, up to 800 kW (for India). 2) The COP output is determined by the engine’s physical limits. a) Fan loss with fan from Scania: Pusher, Ø813 mm, ratio 1:0.9. b) Fan loss with fan from Scania: Pusher, Ø914 mm, ratio 1:0.9. c) Fan loss with fan from Scania: Pusher, Ø965 mm, ratio 1:0.9. Note: For definitions of kW, kWm, kWe, kVA, fan loss and generator efficiency, see the beginning of this chapter. 10 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Engine programme 9-, 13- and 16-series 1800 rpm (60 Hz) Gas engines Emission compliance: Fuel optimized Engine type PRP Mech eff @COP COP usage2) Fan loss Generator efficiency kW PRP COP Engine ref. kW kWm kWe kVA kW kWm kWe kVA OC16 071A 02-81 372 352 327 409 350 330 307 383 39% 20 0.93 0.93 OC16 071A 02-82 411 391 363 455 350 330 307 383 39% 20 0.93 0.93 OC16 071A 02-83 426 406 381 477 350 330 307 383 39% 20 0.94 0.93 2) The COP output is determined by the engine’s physical limits. Note: For definitions of kW, kWm, kWe, kVA, fan loss and generator efficiency, see the beginning of this chapter. © Scania Engines Edition 2018:1 3 11 DATA HANDBOOK Power generation engines Engine programme 9-, 13- and 16-series Emission regulations NOX HC NOX+HC PM CO Segment (g/kWh) (g/kWh) (g/kWh) (g/kWh) (g/kWh) Phase II Stage II 6.0 1.0 Phase III Stage IIIA - - Power Region - 0.2 3.5 Nonroad ≤560 kW China Russia 4.0 0.2 - Nonroad ≤560 kW China 4.0 0.2 3.5 Mobile ≤560 kW Europe Russia Mobile ≤560 kW Europe Stage V 0.4 Tier 4i (interim) 2.0 - - 0.02 - Nonroad ≤560 kW USA Tier 4i (interim) 3.5 0.40 - 0.10 - Nonroad >560 kW USA Tier 4f (final) 0.4 0.19 - 0.02 3.5 Nonroad ≤560 kW USA Tier 4f (final) 3.5 0.19 - 0.04 3.5 Nonroad except generator sets >560 kW USA Tier 4f (final) 0.67 0.19 - 0.03 3.5 Mobile generator sets >560 kW USA CPCB-II 4 3.5 - 0.2 3.5 Genset applications 130-800 kW India Bharat Stage IIIA - - 4.0 0.2 3.5 Construction 130-560 kW India 0.02 Emission time schedule 2013 EUROPE USA CHINA INDIA RUSSIA 2014 Mobile ≤560 kW Nonroad >560 kW All ≤560 kW 2017 2018 2019 Stage V None Tier 4i Tier 4f Tier 4i Tier 4f Phase II Genset 130-800 kW Phase III CPCB-II Construction 130-560 kW Genset 2016 Stage IIIA Stationary ≤560 kW Nonroad ≤560 kW 2015 Bharat Stage IIIA Stage II Stage IIIA (not decided) Note: The emission time schedule should only be seen as an indication of emission regulations and may have been changed since the last update. 12 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines 4 Engine data 9-series ENGINE DATA 9-series Contents General information�������������������������������������������������������������������������������������������������������������������������������� 3 Engine programme��������������������������������������������������������������������������������������������������������������������������������� 4 Basic data ��������������������������������������������������������������������������������������������������������������������������������������������� 6 Technical data DC09 071A, 226-251 kW / 253-278 kVA (engine ref. 02-01)������������������������������������������������������������ 8 DC09 071A, 248-273 kW / 279-306 kVA (engine ref. 02-02)������������������������������������������������������������ 9 DC09 071A, 267-292 kW / 304-328 kVA (engine ref. 02-03)���������������������������������������������������������� 10 DC09 071A, 289-313 kW / 329-353 kVA (engine ref. 02-04)���������������������������������������������������������� 11 DC09 072A, 226-276 kW / 253-309 kVA (engine ref. 02-11)���������������������������������������������������������� 12 DC09 072A, 248-300 kW / 279-338 kVA (engine ref. 02-12)���������������������������������������������������������� 13 DC09 072A, 267-321 kW / 304-361 kVA (engine ref. 02-13)���������������������������������������������������������� 14 DC09 072A, 289-358 kW / 329-405 kVA (engine ref. 02-14)���������������������������������������������������������� 15 DC09 073A, 226-276 kW / 253-309 kVA (engine ref. 02-21)���������������������������������������������������������� 16 DC09 073A, 248-300 kW / 279-338 kVA (engine ref. 02-22)���������������������������������������������������������� 17 DC09 073A, 267-321 kW / 304-361 kVA (engine ref. 02-23)���������������������������������������������������������� 18 DC09 073A, 289-358 kW / 329-405 kVA (engine ref. 02-24)���������������������������������������������������������� 19 Basic dimensions DC09 071A��������������������������������������������������������������������������������������������������������������������������������������20 DC09 072/073A�������������������������������������������������������������������������������������������������������������������������������22 Altitude power reduction����������������������������������������������������������������������������������������������������������������������� 24 Coolant flow����������������������������������������������������������������������������������������������������������������������������������������� 26 Exhaust noise��������������������������������������������������������������������������������������������������������������������������������������� 27 Engine sound power level�������������������������������������������������������������������������������������������������������������������� 27 Equipment list��������������������������������������������������������������������������������������������������������������������������������������� 30 © Scania Engines Edition 2018:1 4 1 DATA HANDBOOK Power generation engines Engine data 9-series General information Standard equipment Scania Engine Management System, EMS Unit injectors, PDE Turbocharger Fuel filter Fuel pre-filter with water separator, for separate mounting Oil filter, full flow Centrifugal oil cleaner Oil cooler, integrated in cylinder block Oil filler, in valve cover Deep front oil sump Oil dipstick, in cylinder block Magnetic drain plug for oil draining Starter, 1-pole 6,0 kW (EMS controlled) Alternator, 1-pole 100A (EMS controlled) Flywheel, SAE 14 Silumin flywheel housing, SAE 1 flange Front-mounted engine brackets EGR system - only DC09 071A Open crankcase ventilation 4 For optional equipment, see ‘Equipment list’ at the end of this section. Power Ratings For power rating definitions, see section 2. Emission compliance For detailed information about approved and certified engines, access the Scania Group Intranet (Reflex), Commercial support site, https://salesservices-intranet.scania.com to view or download the appropriate certificate. Dual speed configuration The engine speed can be switched between 1500 rpm (50 Hz) and 1800 rpm (60 Hz) via the Coordinator/EMS. Note: The default setting is 1500 rpm (50 Hz) from factory. To manually change the nominal speed, see the electrical systems Installation manual or EMS CAN specifications on the Scania Group Intranet (Reflex), commercial support site, https://salesservices-intranet.scania.com. © Scania Engines Edition 2018:1 3 DATA HANDBOOK Power generation engines Engine data 9-series Engine programme EU Stage IIIA, China Phase III and CPCB-II* compliant engines Engine type 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP PRP Factory order reference sequence Engine ref. kW kVA kW kVA DC09 071A 226 253 251 278 PRP: 13-03 35-20 12-21 02-01 DC09 071A 248 279 273 306 PRP: 13-03 35-20 12-22 02-02 DC09 071A 267 304 292 328 PRP: 13-03 35-20 12-24 02-03 DC09 071A 289 329 313 353 PRP: 13-03 35-20 12-26 02-04 Rating Engine speed Output *) Mass Emission & Smoke Norms for Genset Diesel Engine, up to 800 kW (for India) EU Stage II, CPCB-I* and China Phase II compliant engines Engine type 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP PRP Factory order reference sequence kVA kW kVA DC09 073A 226 253 251 278 PRP: 13-03 35-20 12-21 02-21 DC09 073A 248 279 273 303 PRP: 13-03 35-20 12-22 02-22 DC09 073A 267 304 292 328 PRP: 13-03 35-20 12-24 02-23 DC09 073A 289 329 325 366 PRP: 13-03 35-20 12-27 02-24 Rating Engine speed Output *) Mass Emission & Smoke Norms for Genset Diesel Engine, up to 800 kW (for India) 4 Engine ref. kW Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Engine data 9-series EU Stage II and China Phase II compliant engines Engine type 1500 rpm (50 Hz) 1800 rpm (60 Hz) ESP ESP Factory order reference sequence Engine ref. kW kVA kW kVA DC09 073A 249 280 276 309 ESP: 13-04 35-20 12-23 02-21 DC09 073A 273 310 300 338 ESP: 13-04 35-20 12-25 02-22 DC09 073A 294 335 321 361 ESP: 13-04 35-20 12-28 02-23 DC09 073A 317 361 358 405 ESP: 13-04 35-20 12-29 02-24 Rating Engine speed Output Fuel optimized, non-compliant engines Engine type 1500 rpm (50 Hz) PRP ESP 1800 rpm (60 Hz) PRP Factory order reference sequence ESP kW kVA kW kVA kW kVA kW kVA DC09 072A 226 253 249 280 251 278 276 309 DC09 072A 248 279 273 310 273 306 300 338 DC09 072A 267 304 294 335 292 328 321 361 DC09 072A 289 329 317 361 325 366 358 405 Rating Engine speed Output PRP: ESP: PRP: ESP: PRP: ESP: PRP: ESP: © Scania Engines 13-03 13-04 13-03 13-04 13-03 13-04 13-03 13-04 35-20 35-20 35-20 35-20 35-20 35-20 35-20 35-20 12-21 12-23 12-22 12-25 12-24 12-28 12-27 12-29 Engine ref. 02-11 02-11 02-12 02-12 02-13 02-13 02-14 02-14 Edition 2018:1 4 5 DATA HANDBOOK Power generation engines Engine data 9-series Basic data General Configuration and number of cylinders......................................................................................... 5 in-line Working principle...........................................................................................................................4-stroke Bore x stroke.............................................................................................................................. 130 x 140 mm Displacement .......................................................................................................................................9.3 dm3 Compression ratio...............................................................................................................................16:1 Firing order.......................................................................................................................... 1 - 2 - 4 - 5 - 3 Piston speed at 1500 rpm.....................................................................................................................................7.0 at 1800 rpm.....................................................................................................................................8.4 Pistons..........................................................................................................................Aluminium pistons Camshaft.............................................................................................................. High position alloy steel Connection rods...............................................................................I-section press forgings of alloy steel Crankshaft.........................................................Alloy steel with hardened and polished bearing surfaces Rotation, seen from flywheel end..................................................................................Counter clockwise Total moment of inertia with flywheel SAE 14 .........................................................................................................................................2.63 Number of teeth on flywheel ring gear.................................................................................................158 Weight approx. (excl. oil and coolant)..................................................................................................950 m/s m/s kgm2 kg Lubrication system Oil capacity (deep front oil sump without ladder frame) min....................................................................................................................................................31 max...................................................................................................................................................36 Oil consumption..................................................................................................................................<0.2 Oil change intervals..............................................................................................................................500 Oil grade engines run on low-sulphur fuel................................ACEA E5, ACEA E7, API CI-4, API CI-4+, CK-4 engines not run on low-sulphur fuel....................Total Base Number (TBN) at least 12 (ASTM 2896) Oil pressure normal.............................................................................................................................................3-6 minimum permitted at idle speed....................................................................................................0.7 Oil temperature normal.......................................................................................................................................90-110 Oil cleaner Centrifugal filtration.........................................................................................................................5-7 Oil filter................................................................................................................................ Paper/full flow Oil cooler...............................................................................................................Coolant cooled/full flow 6 Edition 2018:1 © Scania Engines dm3 dm3 g/kWh h bar bar °C microns DATA HANDBOOK Power generation engines Engine data 9-series Injection system Type.............................................................................................................................Unit injectors, PDE Governor................................................................................Scania Engine Management System, EMS Fuel filter.................................................................................................................Paper filter element, 6 microns Fuel pre-filter with water separator........................................................................Paper filter element, 10 microns Cooling system Coolant volume excl. radiator DC09 072/073A................................................................................................................................15 DC09 071A.......................................................................................................................................16 Coolant volume incl. 1.1 m2 radiator DC09 072/073A................................................................................................................................37 DC09 071A.......................................................................................................................................38 Coolant temperature.........................................................................................................................90-95 Number of thermostats.............................................................................................................................1 Opening temperature for thermostat.................................................................................................80/87 dm3 dm3 dm3 dm3 °C °C 4 Intake system Permissible pressure drop in intake system with cleaned or new filter..................................................................................................................30 mbar with blocked (dirty) filter....................................................................................................................65 mbar Electrical system, optional equipment Type..................................................................................................................................1-pole, 24V, DC Starter, standard equipment........................................................................................1-pole, 24V, 6,0 kW Alternator, standard equipment..................................................................................... 1-pole, 28V, 100A © Scania Engines Edition 2018:1 7 DATA HANDBOOK Power generation engines Engine data 9-series Technical data DC09 071A, 226-251 kW / 253-278 kVA (engine ref. 02-01) Emission compliance Fuel injection system Emission control technique EU Stage IIIA, China Phase III, CPCB-II Unit injectors, PDE EGR 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP PRP Unit 226 251 kW 253 278 kVA 1439 1332 Nm full load 211 214 g/kWh 3/4 load 216 215 g/kWh 1/2 load 219 223 g/kWh Gross power Gross torque Fuel consumption Heat rejection to coolant 107 114 kW to exhaust gas 175 191 kW to charge air 44 66 kW to surrounding air 20 22 kW 19 25 kg/min upstream of charge air cooler 178 199 °C downstream of charge air cooler 50 50 °C Pressure in intake manifold 1.8 2.1 bar Pressure drop in charge air cooler 0.10 0.10 bar Exhaust flow 20 26 kg/min Exhaust temperature 502 435 °C 79 94 % 181 238 kW Air consumption Air temperature Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.1 m2, fan Ø813, ratio 1:0.9 PRP 1500 rpm (50 Hz) 1800 rpm (60 Hz) Air-on temp* (°C) 47 57 64 50 53 58 63 Airflow (kg/s) 5.5 7 9 6.5 8 9 11 Restriction (Pa) 200 150 90 300 250 190 130 Fan power losses (kW) 6 *Based on engine coolant temperature 105°C. 8 Edition 2018:1 © Scania Engines 10 DATA HANDBOOK Power generation engines Engine data 9-series Technical data DC09 071A, 248-273 kW / 279-306 kVA (engine ref. 02-02) Emission compliance Fuel injection system Emission control technique EU Stage IIIA, China Phase III, CPCB-II Unit injectors, PDE EGR 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP PRP Unit 248 273 kW 279 306 kVA 1579 1448 Nm full load 208 210 g/kWh 3/4 load 215 214 g/kWh 1/2 load 218 220 g/kWh to coolant 113 122 kW to exhaust gas 183 204 kW to charge air 52 66 kW to surrounding air 22 24 kW 20 25 kg/min upstream of charge air cooler 190 199 °C downstream of charge air cooler 50 50 °C Pressure in intake manifold 2.0 2.1 bar Pressure drop in charge air cooler 0.10 0.10 bar Exhaust flow 21 26 kg/min Exhaust temperature 507 460 °C 72 87 % 181 238 kW Gross power Gross torque Fuel consumption Heat rejection Air consumption 4 Air temperature Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.1 m2, fan Ø813, ratio 1:0.9 PRP 1500 rpm (50 Hz) 1800 rpm (60 Hz) Air-on temp* (°C) 43 52 59 47 51 57 61 Airflow (kg/s) 5.5 7 9 6.5 8 9 11 Restriction (Pa) 200 150 90 300 250 190 130 Fan power losses (kW) 6 *Based on engine coolant temperature 105°C. © Scania Engines 10 Edition 2018:1 9 DATA HANDBOOK Power generation engines Engine data 9-series Technical data DC09 071A, 267-292 kW / 304-328 kVA (engine ref. 02-03) Emission compliance Fuel injection system Emission control technique EU Stage IIIA, China Phase III, CPCB-II Unit injectors, PDE EGR 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP PRP Unit 267 292 kW 304 328 kVA 1700 1549 Nm full load 205 207 g/kWh 3/4 load 214 215 g/kWh 1/2 load 217 219 g/kWh to coolant 119 128 kW to exhaust gas 191 213 kW to charge air 56 66 kW to surrounding air 23 25 kW 21 25 kg/min upstream of charge air cooler 197 199 °C downstream of charge air cooler 50 50 °C Pressure in intake manifold 2.1 2.1 bar Pressure drop in charge air cooler 0.15 0.15 bar Exhaust flow 22 26 kg/min Exhaust temperature 512 478 °C 67 81 % 181 238 kW Gross power Gross torque Fuel consumption Heat rejection Air consumption Air temperature Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.1 m2, fan Ø813, ratio 1:0.9 PRP 1500 rpm (50 Hz) 1800 rpm (60 Hz) Air-on temp* (°C) 40 49 57 45 49 55 59 Airflow (kg/s) 5.5 7 9 6.5 8 9 11 Restriction (Pa) 200 150 90 300 250 190 130 Fan power losses (kW) 6 *Based on engine coolant temperature 105°C. 10 Edition 2018:1 © Scania Engines 10 DATA HANDBOOK Power generation engines Engine data 9-series Technical data DC09 071A, 289-313 kW / 329-353 kVA (engine ref. 02-04) Emission compliance Fuel injection system Emission control technique EU Stage IIIA, China Phase III, CPCB-II Unit injectors, PDE EGR 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP PRP Unit 289 313 kW 329 353 kVA 1840 1661 Nm full load 204 205 g/kWh 3/4 load 214 215 g/kWh 1/2 load 217 218 g/kWh to coolant 128 138 kW to exhaust gas 206 226 kW to charge air 60 66 kW to surrounding air 25 27 kW 22 25 kg/min 201 199 °C Gross power Gross torque Fuel consumption Heat rejection Air consumption 4 Air temperature upstream of charge air cooler 50 50 °C Pressure in intake manifold downstream of charge air cooler 2.2 2.1 bar Pressure drop in charge air cooler 0.15 0.15 bar Exhaust flow 23 26 kg/min Exhaust temperature 518 507 °C 61 72 % 181 238 kW Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.1 m2, fan Ø813, ratio 1:0.9 PRP 1500 rpm (50 Hz) 1800 rpm (60 Hz) Air-on temp* (°C) N/A 45 53 42 47 52 57 Airflow (kg/s) 5.5 7 9 6.5 8 9 11 Restriction (Pa) 200 150 90 300 250 190 130 Fan power losses (kW) 6 *Based on engine coolant temperature 105°C. © Scania Engines 10 Edition 2018:1 11 DATA HANDBOOK Power generation engines Engine data 9-series Technical data DC09 072A, 226-276 kW / 253-309 kVA (engine ref. 02-11) Emission compliance Fuel injection system Fuel optimized, non-compliant Unit injectors, PDE 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP ESP PRP ESP Unit 226 249 251 276 kW 253 280 278 309 kVA 1439 1585 1332 1464 Nm full load 189 192 197 199 g/kWh 3/4 load 189 188 197 197 g/kWh 1/2 load 196 194 205 202 g/kWh to coolant 78 85 86 92 kW Gross power Gross torque Fuel consumption Heat rejection to exhaust gas 142 166 171 201 kW to charge air 48 53 65 66 kW to surrounding air 18 20 21 23 kW 21 22 27 27 kg/min upstream of charge air cooler 180 189 194 196 °C downstream of charge air cooler 47 49 49 51 °C Pressure in intake manifold 2.0 2.2 2.2 2.2 bar Pressure drop in charge air cooler 0.10 0.10 0.10 0.10 bar Exhaust flow 22 23 27 28 kg/min Exhaust temperature 390 428 381 434 °C 79 72 94 86 % 181 181 238 238 kW Air consumption Air temperature Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.1 m2, fan Ø813, ratio 1:0.9 1500 rpm (50 Hz) PRP 1800 rpm (60 Hz) ESP ESP Air-on temp* (°C) 53 62 70 76 50 58 67 73 59 62 65 68 57 60 63 67 Airflow (kg/s) 3 5.5 7 9 3 5.5 7 9 6.5 8 9 11 6.5 8 9 11 90 300 250 190 130 300 250 190 130 Restriction (Pa) 300 200 150 90 300 200 150 Fan power losses (kW) 6 *Based on engine coolant temperature 105°C. 12 PRP Edition 2018:1 10 © Scania Engines DATA HANDBOOK Power generation engines Engine data 9-series Technical data DC09 072A, 248-300 kW / 279-338 kVA (engine ref. 02-12) Emission compliance Fuel injection system Fuel optimized, non-compliant Unit injectors, PDE 1500 rpm (50 Hz) Gross power Gross torque 1800 rpm (60 Hz) PRP ESP PRP ESP Unit 248 273 273 300 kW 279 310 306 338 kVA 1579 1738 1448 1592 Nm Fuel consumption full load 192 196 199 202 g/kWh 3/4 load 188 189 197 197 g/kWh 1/2 load 194 192 203 200 g/kWh to coolant 84 93 91 102 kW to exhaust gas 165 194 197 234 kW 4 Heat rejection to charge air 52 57 66 65 kW to surrounding air 20 22 23 25 kW 22 23 27 27 kg/min upstream of charge air cooler 189 198 196 197 °C downstream of charge air cooler 49 51 51 52 °C Air consumption Air temperature Pressure in intake manifold 2.2 2.3 2.2 2.2 bar Pressure drop in charge air cooler 0.10 0.10 0.10 0.10 bar Exhaust flow 23 24 28 28 kg/min Exhaust temperature 427 471 426 493 °C Step load performance (According to class G2. See section 2 for more information.) 72 65 87 78 % 181 181 238 238 kW Cooling performance Cooling package 1.1 m2, fan Ø813, ratio 1:0.9 1500 rpm (50 Hz) PRP 1800 rpm (60 Hz) ESP PRP ESP Air-on temp* (°C) 50 58 67 73 46 53 62 69 57 60 63 67 54 57 62 65 Airflow (kg/s) 3 5.5 7 9 3 5.5 7 9 6.5 8 9 11 6.5 8 9 11 90 300 250 190 130 300 250 190 130 Restriction (Pa) 300 200 150 90 300 200 150 Fan power losses (kW) 6 *Based on engine coolant temperature 105°C. 10 © Scania Engines Edition 2018:1 13 DATA HANDBOOK Power generation engines Engine data 9-series Technical data DC09 072A, 267-321 kW / 304-361 kVA (engine ref. 02-13) Emission compliance Fuel injection system Fuel optimized, non-compliant Unit injectors, PDE 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP ESP PRP ESP Unit 267 294 292 321 kW 304 335 328 361 kVA 1700 1872 1549 1703 Nm full load 194 197 201 204 g/kWh 3/4 load 188 189 197 197 g/kWh 1/2 load 192 191 201 199 g/kWh to coolant 90 102 98 110 kW to exhaust gas 186 214 222 258 kW to charge air 56 59 66 67 kW to surrounding air 22 24 24 27 kW 23 23 27 27 kg/min upstream of charge air cooler 196 201 197 201 °C downstream of charge air cooler 51 52 52 53 °C Pressure in intake manifold 2.3 2.4 2.2 2.3 bar Pressure drop in charge air cooler 0.10 0.10 0.10 0.10 bar Exhaust flow 24 24 28 28 kg/min Exhaust temperature 460 506 473 529 °C 67 60 81 73 % 181 181 238 238 kW Gross power Gross torque Fuel consumption Heat rejection Air consumption Air temperature Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.1 m2, fan Ø813, ratio 1:0.9 1500 rpm (50 Hz) PRP 1800 rpm (60 Hz) ESP ESP Air-on temp* (°C) 47 55 64 71 42 50 59 66 54 57 62 65 52 55 59 63 Airflow (kg/s) 3 5.5 7 9 3 5.5 7 9 6.5 8 9 11 6.5 8 9 11 90 300 250 190 130 300 250 190 130 Restriction (Pa) 300 200 150 90 300 200 150 Fan power losses (kW) 6 *Based on engine coolant temperature 105°C. 14 PRP Edition 2018:1 10 © Scania Engines DATA HANDBOOK Power generation engines Engine data 9-series Technical data DC09 072A, 289-358 kW / 329-405 kVA (engine ref. 02-14) Emission compliance Fuel injection system Fuel optimized, non-compliant Unit injectors, PDE 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP ESP PRP ESP Unit 289 317 325 358 kW 329 361 366 405 kVA 1840 2018 1724 1899 Nm full load 197 197 204 205 g/kWh 3/4 load 189 191 197 198 g/kWh 1/2 load 191 190 198 197 g/kWh Gross power Gross torque Fuel consumption Heat rejection 4 to coolant 101 109 111 123 kW to exhaust gas 210 232 261 292 kW to charge air 58 64 68 76 kW to surrounding air 24 26 28 31 kW 23 24 27 28 kg/min upstream of charge air cooler 200 209 202 214 °C downstream of charge air cooler 52 53 53 54 °C Pressure in intake manifold 2.4 2.5 2.3 2.4 bar Pressure drop in charge air cooler 0.10 0.10 0.10 0.10 bar Exhaust flow 24 25 28 29 kg/min Exhaust temperature 501 525 534 563 °C 61 56 72 65 % 181 181 238 238 kW Air consumption Air temperature Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.1 m2, fan Ø813, ratio 1:0.9 1500 rpm (50 Hz) PRP 1800 rpm (60 Hz) ESP PRP ESP Air-on temp* (°C) 42 50 59 66 N/A 45 54 62 52 55 59 63 46 50 56 60 Airflow (kg/s) 3 5.5 7 9 3 5.5 7 9 6.5 8 9.5 11 6.5 8 9 11 90 300 250 190 130 300 250 190 130 Restriction (Pa) 300 200 150 90 300 200 150 Fan power losses (kW) 6 *Based on engine coolant temperature 105°C. 10 © Scania Engines Edition 2018:1 15 DATA HANDBOOK Power generation engines Engine data 9-series Technical data DC09 073A, 226-276 kW / 253-309 kVA (engine ref. 02-21) Emission compliance Fuel injection system PRP: EU Stage II, CBCP I, China Phase II ESP: EU Stage II, China Phase II Unit injectors, PDE 1500 rpm (50 Hz) Gross power Gross torque 1800 rpm (60 Hz) PRP ESP PRP ESP Unit 226 249 251 276 kW 253 280 278 309 kVA 1439 1585 1332 1464 Nm 203 203 212 212 g/kWh Fuel consumption full load 3/4 load 203 203 214 215 g/kWh 1/2 load 207 205 216 213 g/kWh to coolant 84 91 92 101 kW to exhaust gas 170 191 206 232 kW Heat rejection to charge air 50 54 67 66 kW to surrounding air 19 21 22 24 kW 22 23 27 27 kg/min upstream of charge air cooler 183 191 195 196 °C downstream of charge air cooler 48 50 50 51 °C Air consumption Air temperature Pressure in intake manifold 2.1 2.2 2.2 2.2 bar Pressure drop in charge air cooler 0.10 0.10 0.10 0.10 bar Exhaust flow 23 24 28 28 kg/min Exhaust temperature 445 475 441 488 °C 79 72 94 86 % 181 181 238 238 kW Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.1 m2, fan Ø813, ratio 1:0.9 1500 rpm (50 Hz) PRP 1800 rpm (60 Hz) ESP ESP Air-on temp* (°C) 50 58 67 73 47 55 65 71 57 60 64 67 55 58 62 65 Airflow (kg/s) 3 5.5 7 9 3 5.5 7 9 6.5 8 9 11 6.5 8 9 11 90 300 250 190 130 300 250 190 130 Restriction (Pa) 300 200 150 90 300 200 150 Fan power losses (kW) 6 *Based on engine coolant temperature 105°C. 16 PRP Edition 2018:1 10 © Scania Engines DATA HANDBOOK Power generation engines Engine data 9-series Technical data DC09 073A, 248-300 kW / 279-338 kVA (engine ref. 02-22) Emission compliance Fuel injection system PRP: EU Stage II, CBCP I, China Phase II ESP: EU Stage II, China Phase II Unit injectors, PDE 1500 rpm (50 Hz) Gross power Gross torque 1800 rpm (60 Hz) PRP ESP PRP ESP Unit 248 273 273 300 kW 279 310 303 338 kVA 1579 1738 1448 1592 Nm 203 204 212 211 g/kWh Fuel consumption full load 3/4 load 203 203 215 214 g/kWh 1/2 load 206 204 213 211 g/kWh to coolant 91 100 100 111 kW to exhaust gas 190 214 229 255 kW Heat rejection to charge air 54 57 66 66 kW to surrounding air 21 23 24 26 kW 23 23 27 27 kg/min upstream of charge air cooler 191 197 196 197 °C downstream of charge air cooler 49 52 51 51 °C Air consumption 4 Air temperature Pressure in intake manifold 2.2 2.3 2.2 2.2 bar Pressure drop in charge air cooler 0.10 0.10 0.10 0.10 bar Exhaust flow 24 24 28 28 kg/min Exhaust temperature 474 514 482 526 °C 72 65 87 78 % 181 181 238 238 kW Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.1 m2, fan Ø813, ratio 1:0.9 1500 rpm (50 Hz) PRP 1800 rpm (60 Hz) ESP PRP ESP Air-on temp* (°C) 47 55 65 71 N/A 50 59 66 55 58 62 65 52 55 59 63 Airflow (kg/s) 3 5.5 7 9 3 5.5 7 9 6.5 8 9 11 6.5 8 9 11 90 300 250 190 130 300 250 190 130 Restriction (Pa) 300 200 150 90 300 200 150 Fan power losses (kW) 6 *Based on engine coolant temperature 105°C. 10 © Scania Engines Edition 2018:1 17 DATA HANDBOOK Power generation engines Engine data 9-series Technical data DC09 073A, 267-321 kW / 304-361 kVA (engine ref. 02-23) Emission compliance Fuel injection system PRP: EU Stage II, CBCP I, China Phase II ESP: EU Stage II, China Phase II Unit injectors, PDE 1500 rpm (50 Hz) PRP Gross power 1800 rpm (60 Hz) ESP PRP ESP Unit 267 294 292 321 kW 304 335 328 361 kVA 1700 1872 1549 1703 Nm full load 204 205 212 209 g/kWh 3/4 load 203 203 214 213 g/kWh 1/2 load 204 203 211 211 g/kWh to coolant 97 109 107 119 kW to exhaust gas 208 233 249 267 kW to charge air 57 60 66 69 kW Gross torque Fuel consumption Heat rejection to surrounding air 23 25 26 28 kW 23 24 27 27 kg/min upstream of charge air cooler 196 201 196 200 °C downstream of charge air cooler 51 52 51 50 °C Pressure in intake manifold 2.3 2.4 2.2 2.3 bar Pressure drop in charge air cooler Air consumption Air temperature 0.10 0.10 0.10 0.10 Exhaust flow 24 25 28 28 kg/min bar Exhaust temperature 502 541 517 538 °C 67 60 81 73 % 181 181 238 238 kW Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.1 m2, fan Ø813, ratio 1:0.9 1500 rpm (50 Hz) PRP Air-on temp* (°C) Airflow (kg/s) Restriction (Pa) N/A 52 61 3 5.5 7 300 200 150 1800 rpm (60 Hz) ESP 67 9 90 N/A 45 55 3 5.5 7 300 200 150 Fan power losses (kW) 6 *Based on engine coolant temperature 105°C. 18 Edition 2018:1 PRP 61 ESP 53 56 60 63 47 52 57 61 9 6.5 8 9 11 6.5 8 9 11 90 300 250 190 130 300 250 190 130 10 © Scania Engines DATA HANDBOOK Power generation engines Engine data 9-series Technical data DC09 073A, 289-358 kW / 329-405 kVA (engine ref. 02-24) Emission compliance Fuel injection system PRP: EU Stage II, CBCP I, China Phase II ESP: EU Stage II, China Phase II Unit injectors, PDE 1500 rpm (50 Hz) PRP Gross power 1800 rpm (60 Hz) ESP PRP ESP Unit 289 317 325 358 kW 329 361 366 405 kVA 1840 2018 1724 1899 Nm full load 205 204 209 207 g/kWh 3/4 load 203 203 213 212 g/kWh 1/2 load 204 203 211 213 g/kWh to coolant 107 114 120 127 kW to exhaust gas 229 248 269 294 kW to charge air 59 67 70 82 kW Gross torque Fuel consumption Heat rejection to surrounding air 25 27 28 31 kW 24 25 27 29 kg/min upstream of charge air cooler 200 212 201 219 °C downstream of charge air cooler 52 53 50 52 °C Pressure in intake manifold 2.4 2.6 2.3 2.5 bar Pressure drop in charge air cooler Air consumption 4 Air temperature 0.10 0.10 0.10 0.10 Exhaust flow 24 26 29 30 kg/min bar Exhaust temperature 536 545 539 557 °C 61 56 72 65 % 181 181 238 238 kW Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.1 m2, fan Ø813, ratio 1:0.9 1500 rpm (50 Hz) PRP Air-on temp* (°C) Airflow (kg/s) Restriction (Pa) N/A 47 56 3 5.5 7 300 200 150 1800 rpm (60 Hz) ESP 62 9 90 N/A N/A 3 5.5 50 7 300 200 150 Fan power losses (kW) 6 *Based on engine coolant temperature 105°C. PRP 59 ESP 47 52 57 61 46 50 56 59 9 6.5 8 9 11 6.5 8 9 11 90 300 250 190 130 300 250 190 130 10 © Scania Engines Edition 2018:1 19 DATA HANDBOOK Power generation engines Engine data 9-series Basic dimensions The basic dimensions are indicated with coordinates. The coordinate system is three dimensional and consists of three planes at straight angles to each other; x, y and z. The dimensions are indicated in mm from centre of the crankshaft. -584 +350.3 +642.6 2 x y z -631 +428.7 +434.1 3 x y z -1084 -343.6 +691.5 4 x y z -862.6 +350.3 +642.6 5 x -1012.7 y +330.7 z +24 6 x y z -1107 +197.6 +370.3 9 x y z -303 -213.8 +137.1 10 Fuel return (Ø 12 mm) x 10 y z -483 -375.4 +195.7 11 Oil filler, option 12 Oil filler 13 Oil dipstick x 11 y z -930.2 -72.7 +682 14 Oil drain plug x 14 y z -660 -70 -437 2 Connection to charge air cooler 3 Connection from charge air cooler 4 Exhaust outlet 5 Coolant inlet (Ø 57 mm) 6 Coolant outlet (Ø 57 mm) 7 Coolant drain 8 Coolant bleed pipe (Ø 10 mm) 9 Fuel inlet (Ø 12 mm) 10 9 z+ x y z z 1 z- 1 Air intake (Ø 101.6 mm) 15 16 17 18 19 11 3 DC09 071A 15 12 16 x- Battery connection + (M10) Battery connection - (M10) To cab heater (M18 x 1.5) From cab heater (M22 x 1.5) Static line (M30x1.5 or Ø 25 mm hose) 19 18 7 x+ x x- 6 1 4 2 y- z- y z y+ z+ 13 5 8 xEdition 2018:1 x+ 14 17 20 x x x+ © Scania Engines y+ y y- DATA HANDBOOK Power generation engines Engine data 9-series Dimensional drawings All drawings are only intended as general sales information and must not be used for installation purposes. The values for centre of gravity apply to engines with standard equipment including coolant. All dimensions are indicated in mm. DC09 071A 473 Drawing no 1 822 972 433 4 (2x) 69.5 343 1242 343 437 ~199 848 ~1 ~559 For removal of oil sump, min 716 1355 Engine Mass Inertia (kgm2) lx 73.6 ly 145 lz 124 966 © Scania Engines Edition 2018:1 21 DATA HANDBOOK Power generation engines Engine data 9-series Basic dimensions The basic dimensions are indicated with coordinates. The coordinate system is three dimensional and consists of three planes at straight angles to each other; x, y and z. The dimensions are indicated in mm from centre of the crankshaft. DC09 072/073A -388.1 +306.6 +650.2 2 x y z -456.3 +120.3 +759.2 3 x -1136.4 y -223.1 z +626 4 x y z 5 x -1012.7 y +330.7 z +24 6 x -1106.3 y +197 z +370.2 9 x y z -303 -213.8 +132.1 10 Fuel return (Ø 12 mm) x 10 y z -483 -375.4 +195.7 11 Oil filler, option 12 Oil filler 13 Oil dipstick x 11 y z -930.2 -72.7 +682 14 Oil drain plug x 14 y z -660 -70 -437 2 Connection to charge air cooler 3 Connection from charge air cooler 4 Exhaust outlet 5 Coolant inlet (Ø 57 mm) 6 Coolant outlet (Ø 57 mm) 7 Coolant drain 8 Coolant bleed pipe (Ø 10 mm) 9 Fuel inlet (Ø 12 mm) 10 9 z+ x y z z 1 -656.9 +340.5 +650.2 z- 1 Air intake (Ø 101.6 mm) 15 16 17 18 19 11 3 12 15 16 x- x 14 Battery connection + (M10) Battery connection - (M10) To cab heater (M18 x 1.5) From cab heater (M22 x 1.5) Static line (M30x1.5 or Ø 25 mm hose) 19 18 x+ x 7 x2 17 4 1 6 y- z- y z y+ z+ 13 5 8 x22 Edition 2018:1 x x+ © Scania Engines y+ y y- x+ DATA HANDBOOK Power generation engines Engine data 9-series Dimensional drawings All drawings are only intended as general sales information and must not be used for installation purposes. The values for centre of gravity apply to engines with standard equipment including coolant. All dimensions are indicated in mm. DC09 072/073A 433 428 Drawing no 1 939 437 4 (2x) 69.5 343 1242 343 437 ~199 855 ~1 ~559 For removal of oil sump, min 716 1355 Engine Mass Inertia (kgm2) lx 73.6 ly 145 lz 124 966 © Scania Engines Edition 2018:1 23 DATA HANDBOOK Power generation engines Engine data 9-series Altitude power reduction If an installation is used at high altitude, an automatic reduction of the ouput is made by the EMS due to the ‘thinner’ air intake. This means that in these cases you can not make use of the highest output available for the engine type in question. Engine usage above 4000 m altitude must be approved from Scania factory. The graphs below show the maximum power output for different engine types depending on altitude. Power output (kW) DC09 071A 425 400 375 350 325 300 275 250 225 200 175 150 125 100 75 50 25 0 Power reduction DC09 71A@1500rpm (PRP) Power reduction 10% overload 0 500 1000 1500 2000 2500 3000 3500 4000 3000 3500 4000 Power output (kW) Altitude (m) 425 400 375 350 325 300 275 250 225 200 175 150 125 100 75 50 25 0 Power reduction DC09 71A@1800rpm (PRP) Power reduction 10% overload 0 500 1000 1500 2000 2500 Altitude (m) 24 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Engine data 9-series Power output (kW) DC09 072/073A 425 400 375 350 325 300 275 250 225 200 175 150 125 100 75 50 25 0 Power reduction DC09 72/73A@1500rpm (PRP) Power reduction 10% overload 0 500 1000 1500 2000 2500 3000 3500 4000 3000 3500 4000 4 Power output (kW) Altitude (m) 425 400 375 350 325 300 275 250 225 200 175 150 125 100 75 50 25 0 Power reduction DC09 72/73A@1800rpm (PRP) Power reduction 10% overload 0 500 1000 1500 2000 2500 Altitude (m) © Scania Engines Edition 2018:1 25 DATA HANDBOOK Power generation engines Engine data 9-series Coolant flow The coolant flow depends on the pressure drop in the external system according to the graphs below. 361 898 Pressure drop external system (bar) Valid for Stage IIIA Coolant flow (l/min) Coolant flow (l/min) 26 Edition 2018:1 © Scania Engines 361 897 Pressure drop external system (bar) Valid for all engines except above DATA HANDBOOK Power generation engines Engine data 9-series Exhaust noise The table below presents unsilened exhaust noise measured 1 m after the turbocharger at maximum power. Most important overall frequency range for exhaust noise is 50-500 Hz. Noise at higher frequencies is generally not induced by the engine gas pulsations but by the exhaust system itself, for example turbulent and whistle noise. Engine size Power (kW) Engine speed (rpm) Sound level (dB(A)) 1/3 octave band (Hz) D9 202-243 1500 115 63 + 125 1800 117 80 + 160 1500 117 63 + 125 1800 119 80 + 160 257-294 Engine sound power level The engine sound power level measurements are performed according to ISO 3744 with 10 microphones placed in a hemispherical pattern with the engine in the centre. There has been one exception concerning the radius of the hemisphere and that is that it has been limited by the dimensions of the test cell to 2 m, which is less than what is recommended in ISO 3744. The sound power level measurements are made with the following test parameters: Frequency range: Frequency resolution: Engine speed: 4 0-16384 Hz 1 Hz 1500 rpm and 1800 rpm The results of the sound power level measurements are presented on the following pages in several 1/3 octave band charts in dB(A). The bar furthest to the right in every chart shows the total level of all 1/3 octave band in dB(A). © Scania Engines Edition 2018:1 27 DATA HANDBOOK Power generation engines Engine data 9-series DC09 PDE, 1500 rpm 120 110 120 112.6 90 80 dB W W d B (A ) 100 70 D9 PDE 316 kW 1500 rpm 60 50 40 40 200 250 315 400 500 630 800 1000 1250 1600 2000 Octave 1/3 Hz 2500 3150 4000 5000 6300 8000 10000 12500 120 110 120 111.7 100 90 80 dB W W d B (A ) AL 70 D9 PDE 237 kW 1500 rpm 60 50 40 40 200 250 315 400 500 630 800 1000 1250 1600 2000 Octave 1/3 Hz 2500 3150 4000 5000 6300 8000 10000 12500 120 110 120 110.5 100 90 80 dB W W d B (A ) AL 70 D9 PDE 158 kW 1500 rpm 60 50 40 40 200 28 Edition 2018:1 250 315 400 500 630 800 1000 1250 1600 2000 Octave 1/3 Hz © Scania Engines 2500 3150 4000 5000 6300 8000 10000 12500 AL DATA HANDBOOK Power generation engines Engine data 9-series DC09 PDE, 1800 rpm 120 110 113.8 120 90 80 dB W W d B (A ) 100 70 D9 PDE 354 kW 1800 rpm 60 50 40 40 200 250 315 400 500 630 800 1000 1250 1600 2000 Octave 1/3 Hz 2500 3150 4000 5000 6300 8000 10000 12500 120 110 AL 120 113.3 90 80 dB W W d B (A ) 100 70 D9 PDE 266 kW 1800 rpm 60 50 40 4 40 200 250 315 400 500 630 800 1000 1250 1600 2000 Octave 1/3 Hz 2500 3150 4000 5000 6300 8000 10000 12500 120 110 AL 120 111.9 90 80 dB W W d B (A ) 100 70 D9 PDE 177 kW 1800 rpm 60 50 40 40 200 250 315 400 500 630 800 1000 1250 1600 2000 Octave 1/3 Hz © Scania Engines 2500 3150 4000 5000 6300 8000 10000 12500 AL Edition 2018:1 29 DATA HANDBOOK Power generation engines Engine data 9-series Equipment list S = Standard O = Optional For illustrations and technical data, please see ‘Equipment data’. Drawings referred to in this section are available in Scania’s Technical Information Library, TIL, under ’Drawings industrial & marine engines’. Other drawings can be ordered via Pre-sales FRAS. Ref Description 10A APPLICATION Requirements Remark Intended application must be specified for all engines. -01 Reach stacker -02 Forklift truck -03 Material handling other -04 Wheel loader -05 Excavator -06 Dump truck -07 Construction other -08 Pump -09 Crusher -10 Wood chipper -11 Compressor -12 Powerpack other -13 Railway -14 Agriculture -15 Genset -16 Crane -60 Other 10C C300 -00 S Without -02 O With, Europe and ROW, cable harness 4.5 m Note: Engines equipped with C300 will transmit data during the 50 first running hours. -03 O With, Europe and ROW, cable harness 6.0 m 30 Edition 2018:1 © Scania Engines Drw No DATA HANDBOOK Power generation engines Ref Description 10K TORSIONAL VIBRATION CALCULATIONS Requirements Engine data 9-series Remark Drw No -00 S Without Note: TVC cannot be ordered directly. -01 O Single engine installation with 1-3 driven masses. Typical genset or direct driven propeller installations Torsional vibration calculations must be requested using the TVC form available at https://salesservices-intranet.scania. com/ and sent to factory for evaluation, before an actual order can be placed. -02 O Several driven masses both behind and/or in front of the engine. Genset with auxiliary devices, propeller installations with front PTO, propeller installations with marine transmissions -03 O Branched drive train, multi engine (advanced) installations, belt driven units etc. If a TVC calculation has been rejected, further investigation may be necessary and will be charged per hour. -04 O Written statement for approval in regards of torsional vibrations for a drive train, as proposed in the TVC matrix The TVC matrix is available at https://salesservices-intranet.scania.com 4 -05 O Recalculation of the engine part of an To be used for repowering existing TVC calculation a Scania installation with a new engine from Scania. 10S EAC LABEL -00 S Without -01 O With 25A CONNECTION EMS The connector kit contains pins and a connector for connection to the electrical interface on the engine. -00A O Without -01 S With connector kit -02 O With cable 6.3 m incl. connector 25C COOLANT LEVEL MONITOR The coolant level monitor is used to ensure that coolant does not start to boil, risking damage to the engine. A coolant level sensor must be used for remotely operated generator sets. -00 S Without -01 O With, normally closed (when mounted in application) Req. 28F-01, -02, -03 or -04 -03 O Prepared for coolant level sensor, normally closed Req. 28F-01, -02, -03 or -04 25D Delivered separately if no radiator is chosen. STARTER MOTOR -00 O Without -01 S 1-pole, 6,0 kW, EMS controlled 25E 1 796 026 ALTERNATOR -00 O Without -01 S 1-pole, 100A, EMS controlled -03 O 1-pole, 150A, EMS controlled 1 884 268 Req. 74-00, -01 or-02 © Scania Engines 2 146 186 Edition 2018:1 31 DATA HANDBOOK Power generation engines Ref Description 25F ENGINE HEATER Requirements Engine data 9-series Remark Drw No The engine heater ensures that the engine maintains its temperature above the ambient temperature, to facilitate starting. Since a warm engine has less friction and emission, and operates more smoothly due to warm oil, it will be more environmentally friendly and significantly reduce engine wear. The power is selected dependent on the ambient temperature and the volume of the cooling system. For cold climates (below -5°C ambient temperature), the 1500 W heater is recommended. The aim of the engine heater with thermostat is to keep engine temperature between 30°C and 50°C. -00 S Without -01 O 1500 W/230V, plug in type 1 722 729 -06 O 1500 W/115V, plug in with thermostat With cables for US market including UL marking -07 O 1500 W/230V, plug in with thermostat 25G 2 074 315 2 074 315 POWER CABLE BETWEEN ALTERNATOR AND STARTER The power cable is the feed cable from the alternator to the starter motor to charge the batteries. The cable must either be supplied by Scania or by the customer. -00 S Without -01 O With Req. 25D-01 Req. 25E-01 or -02 25H OIL LEVEL SENSOR The oil level sensor enables the engine operator to read the oil level in the engine electronically as a part of daily maintenance. It is a complement to the oil dipstick and eliminates the need for manual access to the engine during daily maintenance. -00 S Without -02 O With 25J Req. 60-01 With separate electrical connection. GROUND CABLE -00 S Without -01 O With 28B HIGH ENGINE TEMP. REACTION (EMS parameter setting) High engine temp reaction, 28B-03 to -06, is recommended in applications where the engine is remotely operated. The selection of torque reduction or engine shutdown should be discussed with customer. Note: • Alarm is always included regardless of option. • Override option refers to engine shutdown only, not torque reduction. -01 O Alarm only -02 O Torque reduction on low limit -03 O Engine shutdown on high limit -04 O Engine shutdown on high limit and torque reduction on low limit -05 S Engine shutdown on high limit (with override option) -06 O Engine shutdown on high limit (with override option) and torque reduction on low limit 32 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Ref Description 28C TEMP. LIMIT HIGH (EMS parameter setting) Requirements Engine data 9-series Remark Drw No Temp. limit high determines what temperature will be the highest high engine temperature reaction. Note: It is not possible to choose a lower limit for the Temp. limit high value (ref. 28C) than the Temp. limit low value (ref. 28D). The high temp. limit value must be identical or above the low temp. limit value. -01 O 98°C -02 O 100°C -03 O 102°C -04 O 103°C -05 O 104°C -06 S 105°C (default value) -07 O 106°C -08 O 107°C -09 O 108°C -10 O 109°C -11 O 110°C 28D TEMP. LIMIT LOW (EMS parameter setting) 4 Temp. limit low determines what temperature will be the lowest high engine temp reaction. -01 S 95°C (default value) -02 O 98°C -03 O 100°C -04 O 103°C -05 O 105°C -06 O 106°C Note: It is not possible to choose a higher limit for the Temp. limit low value Not with 28C-01 (ref. 28D) than the Temp. limit high Not with 28C-01, -02 or -03 value (ref. 28C). The low temp. limit value must be identical or below the high temp. limit value. -07 O 107°C -08 O 108°C -09 O 109°C 28E LOW OIL PRESSURE REACTION (EMS parameter setting) Low oil pressure reaction -03 or -04 is recommended in applications where the engine is remotely operated. The selection of torque limit or stopping the engine must be discussed with customer. -01 O Only alarm -02 O Torque reduction, ~30% -03 O Engine shutdown -04 S Engine shutdown with override (default value) 28F LOW COOLANT LEVEL REACTION (EMS parameter setting) Low coolant level reaction -03 or -04 is recommended in applications where the engine is remotely operated. The selection of torque limit or stopping the engine must be discussed with customer. -00 S Without -01 O Only alarm Req. 25C-01 or -03 -02 O Torque reduction, ~30% Req. 25C-01 or -03 -03 O Engine shutdown Req. 25C-01 or -03 -04 O Engine shutdown with override Req. 25C-01 or -03 © Scania Engines Edition 2018:1 33 DATA HANDBOOK Power generation engines Ref Description Requirements 28H DROOP SETTING (EMS parameter setting) -01 O 0% Engine data 9-series Remark Drw No The droop setting value is defined as how much the engine speed increases from full load to zero load, in % in relation to nominal speed. -02 O 2.0% -03 O 3.5% -04 S 4.0% (default value) -05 O 6.0% Mathematically it can be expressed as: High _ Nominal speed Speed idling x 100 % = droop Nominal speed -06 O 8.0% -07 O 10.0% Example: 4%= 28I – 1500 1500 x 100 GOVERNOR SETTING -01 S Normal (default value) Note: 28I-02 and 28I-03 must not be chosen without consulting after sales services. The options may only come into question after tests have been made at the site. -02 O Soft -03 O Stiff 28J 1560 RAMP START DELAY -01 S 0 seconds (default value) At start this is the time the engine speed shall remain at low idle speed before starting the ramp up to nominal operational speed. -02 O 2 seconds -03 O 5 seconds -04 O 10 seconds -05 O 30 seconds -06 O 60 seconds -07 O 90 seconds -08 O 120 seconds 28K RAMP UP RATE -01 O 100 rpm/seconds This is the rate by which the engine speed ramps up, starting from low idle up to nominal operational speed after the delay value defined in Ramp start delay (price ref 28J). -02 O 200 rpm/seconds -03 O 300 rpm/seconds -04 O 400 rpm/seconds -05 S 500 rpm/seconds 28N LOW IDLE SPEED (EMS parameter setting) -01 O 500 rpm -02 O 550 rpm -03 O 600 rpm -04 O 650 rpm -05 O 700 rpm -06 O 750 rpm -07 O 800 rpm -08 O 850 rpm -09 O 900 rpm -10 O 950 rpm -11 S 1000 rpm (default value) -12 O 1050 rpm 34 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Ref Description 28O THROTTLE SETTINGS (EMS parameter setting) Requirements Engine data 9-series Remark Drw No -06 S Nominal speed 1500/1800 rpm Note: Ref. 28O-07 is intended for customers who wish to mount a potentiometer directly to the EMS for fine tuning of the nominal engine speed. -07 O Fine tune of nominal speed always active 28S HIGH CHARGE TEMP REACTION Note: • Alarm is always included regardless of option. • Override option refers to engine shutdown only, not torque reduction. -01 O Alarm only -02 O Torque reduction on low limit -03 O Engine shutdown on high limit -04 O Engine shutdown on high limit and torque reduction on low limit -05 S Engine shutdown on high limit (with override option) -06 O Engine shutdown on high limit (with override option) and torque reduction at low limit 29E SMOKE LIMITER SETTINGS This option determines the relationship between the engine response and the engine smoke limiter. 5 is the highest engine respons and 1 is the highest smoke limiter. 4 -01 O 1 -02 O 2 -03 O 3 -04 O 4 -05 S 5 45 FLYWHEEL -01 S SAE14, pilot hole Ø80 mm 46 1 925 825 FLYWHEEL HOUSING -01 S SAE1 flange, silumnin -11 O SAE1 flange, cast iron 1 925 826 Req. 99L-03 © Scania Engines 1 925 826 Edition 2018:1 35 DATA HANDBOOK Power generation engines Ref Description 49 ENGINE SUSPENSION Requirements Engine data 9-series Remark Drw No All engine suspensions are available with • Front-mounted brackets • Front- and rear-mounted brackets or • Front-mounted brackets and prepared for rear-mounted brackets, which means that the surface on the flywheel housing intended for rear-mounted brackets is unpainted. -00 O Without Req. 74-15 -01 S Fixed suspension, low: 120 mm below the crankshaft Front-mounted brackets 1 858 891 -01Z O Fixed suspension, low: 120 mm below the crankshaft Front-mounted brackets. Prepared for rear-mounted brackets. 1 858 891 -02 O Fixed suspension, low: 120 mm below the crankshaft Front- and rear-mounted brackets 1 858 891 -03 O Fixed suspension, power pack type: 230 mm below the crankshaft Front-mounted brackets 1 858 891 -03Z O Fixed suspension, power pack type: 230 mm below the crankshaft Front-mounted brackets. Prepared for rear-mounted brackets. 1 858 891 -04 O Fixed suspension, power pack type: 230 mm below the crankshaft Front- and rear-mounted brackets 1 858 891 -05 O Stiff rubber suspension, low: 186-190 mm below the crankshaft Front-mounted brackets 1 858 891 -05Z O Stiff rubber suspension, low: 186-190 mm below the crankshaft Front-mounted brackets. Prepared for rear-mounted brackets. 1 858 891 -06 O Stiff rubber suspension, low: 186-190 mm below the crankshaft Front- and rear-mounted brackets 1 858 891 -07 O Stiff rubber suspension, power pack type: 296-300 mm below the crankshaft Front-mounted brackets 1 858 891 -07Z O Stiff rubber suspension, power pack type: 296-300 mm below the crankshaft Front-mounted brackets. Prepared for rear-mounted brackets. 1 858 891 -08 O Stiff rubber suspension, power pack type: 296-300 mm below the crankshaft Front- and rear-mounted brackets 1 858 891 49B RUBBER SUSPENSION FOR ALTERNATOR SUPPORT Rubber insulators should be selected depending on the installation. Each installation holds special physical characteristics that may affect the performance of the rubber. To be able to select insulators with the correct rubber properties, the builder should perform a proper calculation that verifies that the rubber insulators are suitable for the installation. -00 S Without 36 -01 O 55 shore, 2 pieces Nominal stiffness: 870 N/mm. 1 119 157 Max allowable static deflection: 6 mm. -02 O 55 shore, 4 pieces Nominal stiffness: 870 N/mm. 1 119 157 Max allowable static deflection: 6 mm. -03 O 65 shore, 2 pieces Nominal stiffness: 1300 N/mm. 1 119 158 Max allowable static deflection: 6 mm. -04 O 65 shore, 4 pieces Nominal stiffness: 1300 N/mm. 1 119 158 Max allowable static deflection: 6 mm. Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Ref Description 51 AIR CLEANER Requirements Engine data 9-series Remark Drw No The selection of air cleaner depends on the concentration of dust in the air surrounding the generator set. • Light duty air cleaner is suitable for applications in urban areas, indoor use and other low dust environments. • Medium duty air cleaner is suitable for applications working in dusty environments like general construction and agriculture equipment. -00 S Without -01 O Prepared -02 O Light duty Ø13” Mounted on the flywheel housing 1 818 656 -04 O Light duty Ø13” Delivered separately, without hose 1 925 156 -05 O Light duty Ø15” Delivered separately, without hose 1 925 175 -16 O Light duty Ø15” Mounted on the flywheel housing 2 051 133 -51 O Medium duty Ø13” with rain protection cap Mounted on the flywheel housing DC09 071A: 1 818 656 DC09 072/073A: 2 602 589 -53 O Medium duty Ø13” with rain protection cap Req. 51A-00 Delivered separately, without hose DC09 071A: 1 925 156 DC09 072/073A: 2 602 589 -54 O Medium duty Ø13” Req. 51A-00 Delivered separately, without hose DC09 071A: 1 925 156 DC09 072/073A: 2 602 589 -55 O Medium duty Ø15” with rain protection cap Mounted on the flywheel housing 2 051 133 -56 O Medium duty Ø15” Mounted on the flywheel housing 2 051 133 -57 O Medium duty Ø15” with rain protection cap Req. 51A-00 Delivered separately, without hose 2 602 590 -58 O Medium duty Ø15” Req. 51A-00 Delivered separately, without hose 2 602 590 Only for medium duty air cleaner . 51A 4 SAFETY CARTRIDGE -00 S Without -01 O With Not with 51-53, -54, -57 or-58 51B HOSE FOR AIR CLEANER -00 S Without -01 O With 56 Between turbocharger and separately delivered air filter; 1050 mm 1 933 007 EXHAUST BEND Exhaust bend should be selected to fit the connecting exhaust system. Please consider the entire exhaust system installation. -01 S Without, but with turbo-mounted flange 1 746 176 Note: Check ref. 57- for suitable exhaust fitting. -02 O 90° bend, adjustable direction DC09 071A:2 135 460 DC09 072/073A:1 746 176 © Scania Engines Edition 2018:1 37 DATA HANDBOOK Power generation engines Ref Description 57 EXHAUST FITTINGS Requirements Engine data 9-series Remark Drw No Exhaust fittings are selected in cooperation with the customer in order to fit the exhaust system. -00 S Without -01 O Flange, Ø114 mm Req. 56-02 1 746 176 -02 O Flange, Ø130 mm Req. 56-02 1 746 176 -03 O Flange, Ø155 mm Req. 56-02 1 746 176 -04 O Exhaust bellows and flange, Ø114 mm Req. 56-02 1 746 176 -05 O Exhaust bellows and flange, Ø130 mm Req. 56-02 1 746 176 -06 O Exhaust bellows and flange, Req. 56-02 1 746 176 Ø155 mm 60 OIL SUMP There are 2 basic versions of the oil sump: deep front and low. The deep front oil sump can be used in most applications, and the low oil sump should be used where there is limited space below the engine. -01 S Deep front oil sump 1 927 084 -02 O Low oil sump 1 927 084 60A OIL DIPSTICK The position of the oil dipstick is chosen in cooperation with the customer in order to have an easy access for daily maintenance. -01 S Short, left-hand side, in cylinder block Req. 61-01A or -01B 2 060 862 -02 O Long, left-hand side, rear, in cylinder block Req. 61-05A or -05B 1 861 112 -03 O Long, left-hand side, above the valve cover Req. 61-04 60B Accessible from the right-hand side 2 007 889 ENGINE OIL, FACTORY FILLED The engine can be delivered with factory filled engine oil. This option is suitable for customers who want to reduce or eliminate handling of oil in their production process. Engine oil: Scania LDF-3. Viscosity class: 10W-40. Outside temperature: -20ºC - >+30ºC. -00 S Without -01 O For deep front oil sump Req. 60-01 -03 O For low oil sump Req. 60-02 61 OIL FILLER The position of the oil filler should be selected in cooperation with the customer, to ensure easy access. Req.60A-01 2 060 862 -01BO In cylinder block, left-hand side and Req.60A-01 extra oil filler in valve cover, cylinder 1 2 060 862 -01AS In cylinder block, left-hand side 38 -04 O In valve cover, cylinder 1 Req. 60A-03 -05A In cylinder block, rear, left-hand side Req. 60A-02 1 861 112 -05B In cylinder block, rear, left-hand side, Req. 60A-02 and extra oil filler in valve cover, cylinder 1 1 861 112 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Ref Description 62 OIL DRAINING Requirements Engine data 9-series Remark Drw No The selection of oil draining depends on the installation. If the oil should be drained through a hose, a valve for gravity draining can be used. The oil should be warm, otherwise the usage of a hand pump is recommended.The hand pump is also to be used if the oil is drained to a level above the engine. -01 S With magnetic drain plug -02 O With valve Req. 60-01 -03 O With hand pump, right-hand side 2 012 121 Delivered loose 1 859 126 Not with 60-02 Delivered loose 1 859 126 -01 O With Not with 25E-00 Req. 72-00 For inner belt drive 2 035 947 -02 O With, incl. dust cover for fan drive Not with 25E-00 or 72-00 For both inner and outer belt drive 2 035 947 -04 O With hand pump, left-hand side 67 HEAVY-DUTY BELT TRANSMISSION -00 S Without 72 FAN The selection of fan depends on the need for engine cooling. Factors that need to be considered are the air pressure drop in the installation and air flow necessary. The fan is normally matched with the radiator selected for the application. 4 -00 S Without fan and fan drive -01 O Prepared for fan, ratio 1:0.9 1 861 092 -02 O Prepared for fan, ratio 1:1.1. 1 861 092 -12 O Pusher, Ø813 mm, ratio 1:0.9 1 918 482 72A FAN SPACER LENGTH -00 S Without Not with 72-01 or -02 -01 O 116 mm (default if prepared for fan) Req. 72-01 or -02 1 940 791 -02 O 70 mm Req. 72-01 or -02 1 940 791 -03 O 86 mm Req. 72-01 or -02 1 940 791 -04 O 96 mm Req. 72-01 or -02 1 940 791 -05 O 125 mm Req. 72-01 or -02 1 940 791 -06 O 136 mm Req. 72-01 or -02 1 940 791 -07 O 144 mm Req. 72-01 or -02 1 940 791 -08 O 170 mm Req. 72-01 or -02 1 940 791 © Scania Engines Edition 2018:1 39 DATA HANDBOOK Power generation engines Ref Description 74 COOLING PACKAGE Requirements Engine data 9-series Remark Drw No The selection of cooling package depends on the engine rating, ambient temperature and the load profile of the application. Scania Power Pack (option 74-16) consists of a radiator with all piping fitted. It is suitable for heavyduty conditions. Option 74-03 is not assembled on the engine and needs to be assembled by customer. With adequate belt protection and captive screws Scania’s cooling packages meet the EC Machinery Directive. They fit within the 1066 mm limit for installations in canopies. Cooling capacity is improved with approx. 20% compared to P96 cooling packages. -00 O Without Note: Not for DC09 071A -01 S Prepared, charge air pipe pointing upwards -02 O Prepared, charge air pipe pointing downwards Note: Not for DC09 071A -03 O Cooling package and radiator 1.1 m2, including fan cover, expansion tank and fan and belt protection 1 861 129 Req. 49-00 -15 O Scania Power Pack Engine-mounted cooling package and Req. 72-12 radiator 1.1 m2 including fan cover, expansion tank, fan and belt protection and front mounting brackets 1 828 755 91 SIDE-MOUNTED POWER TAKE-OFF (PTO) A side-mounted PTO is used for engine-mounted hydraulic pumps or compressors. The gear ratio of the PTO should be selected in accordance with the required speed of the driven pump or compressor. The interface is SAE B or ED120P. -00 S Without -01 O Prepared for SAE B -02 O SAE B, pointing backwards 96C 1 448 964 STUDS IN FLYWHEEL HOUSING -00 S Without -01 O With 98C FUEL PRE-FILTER Note: Requires a pre-filter from an external manufacturer. If no filter is mounted the engine warranty is not valid. -00 O Without -01 S With water separator -04 O With water separator and heater 98R 1 521 714 Only for PDE engines 1 521 714 CENTRIFUGAL OIL CLEANER The option accessible from below should be selected for installations where access from above is limited. -01 S Accessible from above -02 O Accessible from below 40 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Ref Description 99G PAINTWORK Requirements Engine data 9-series Remark Drw No There is a risk for corrosion on unpainted surfaces. In order to avoid corrosion during transport or long storage, Scania recommends to choose an option where all engine parts are painted. -01A S Orange standard quality/unpainted exhaust manifold and turbocharger -21 O Orange heavy-duty quality/silver on exhaust manifold and turbocharger Recommended for engines operating outdoors without shelter. -23AO Orange standard quality/silver on exhaust manifold and turbocharger 99L CRANKCASE VENTILATION -01 S Open, direction downwards, short Req. 46-01 -03 O Closed 2 135 206 Internal ventilation 1 818 656 -01 S Standard 1 sticker assembled on the rocker cover 2 234 806 -02 O 2 assistance stickers Additional sticker supplied separately 2 234 806 99M 99P ASSISTANCE STICKER OPERATOR’S MANUAL -00 S Without Note: If no preferred language is specified when ordering, the Operator’s manual will be delivered in English. The following languages are available: • Chinese (simplified) • Dutch • English • Finnish • French • German • Italian • Japanese • Korean • Norwegian • Russian • Spanish • Swedish The following languages are only available in Scania’s Technical Information Library, TIL: • Czech • Danish • Polish -01 O 1 copy -02 O 2 copies -03 O 3 copies 99Q 4 SPARE PARTS CATALOGUE -00 S Without -01 O 1 copy -02 O 2 copies -03 O 3 copies © Scania Engines Edition 2018:1 41 42 © Scania Engines DATA HANDBOOK Power generation engines 5 Engine data 13-series ENGINE DATA 13-series Contents General information�������������������������������������������������������������������������������������������������������������������������������� 3 Engine programme��������������������������������������������������������������������������������������������������������������������������������� 4 Basic data ��������������������������������������������������������������������������������������������������������������������������������������������� 6 Technical data���������������������������������������������������������������������������������������������������������������������������������������� 8 DC13 071A, 325-371 kW / 366-411 kVA (engine ref. 02-01)������������������������������������������������������������ 8 DC13 071A, 364-371 kW / 411 kVA (engine ref. 02-02)�������������������������������������������������������������������� 9 DC13 072A, 326-406 kW / 373-460 kVA (engine ref. 02-11)���������������������������������������������������������� 10 DC13 072A, 365-449 kW / 413-508 kVA (engine ref. 02-12)���������������������������������������������������������� 11 DC13 072A, 403-487 kW / 456-553 kVA (engine ref. 02-13)���������������������������������������������������������� 12 DC13 072A, 438-487 kW / 503-553 kVA (engine ref. 02-14)���������������������������������������������������������� 13 DC13 072A, 356-415 kW / 408-471 kVA (engine ref. 02-15)���������������������������������������������������������� 14 DC13 073A, 326-406 kW / 373-460 kVA (engine ref. 02-21)���������������������������������������������������������� 15 DC13 073A, 365-449 kW / 413-508 kVA (engine ref. 02-22)���������������������������������������������������������� 16 DC13 073A, 403-487 kW / 456-553 kVA (engine ref. 02-23)���������������������������������������������������������� 17 DC13 073A, 438-487 kW / 503-553 kVA (engine ref. 02-24)���������������������������������������������������������� 18 DC13 093A, 443-487 kW / 501-552 kVA (engine ref. 02-72)���������������������������������������������������������� 19 DC13 093A, 485-534 kW / 550-607 kVA (engine ref. 02-73)���������������������������������������������������������� 20 DC13 093A, 499-549 kW / 566-625 kVA (engine ref. 02-74)���������������������������������������������������������� 21 Basic dimensions��������������������������������������������������������������������������������������������������������������������������������� 22 DC13 071A��������������������������������������������������������������������������������������������������������������������������������������22 DC13 072/073A�������������������������������������������������������������������������������������������������������������������������������24 DC13 093A��������������������������������������������������������������������������������������������������������������������������������������26 Altitude power reduction����������������������������������������������������������������������������������������������������������������������� 28 Coolant flow����������������������������������������������������������������������������������������������������������������������������������������� 30 Exhaust noise��������������������������������������������������������������������������������������������������������������������������������������� 31 Engine sound power level�������������������������������������������������������������������������������������������������������������������� 31 Equipment list��������������������������������������������������������������������������������������������������������������������������������������� 34 © Scania Engines Edition 2018:1 5 1 DATA HANDBOOK Power generation engines 2 Edition 2018:1 © Scania Engines Engine data 13-series DATA HANDBOOK Power generation engines Engine data 13-series General information Standard equipment Scania Engine Management System, EMS Unit injectors, PDE Turbocharger Fuel filter Fuel pre-filter with water separator, for separate mounting Oil filter, full flow Centrifugal oil cleaner Oil cooler, integrated in cylinder block Oil filler, in valve cover Deep front oil sump Oil dipstick, in cylinder block Magnetic drain plug for oil draining Starter, 1-pole 6,0 kW (EMS controlled) Alternator, 1-pole 100A (EMS controlled) Flywheel, SAE 14 Silumin flywheel housing, SAE 1 flange Front-mounted engine brackets EGR system - only DC13 071A Open crankcase ventilation 5 For optional equipment, see ‘Equipment list’ at the end of this section. Power Ratings For power rating definitions, see section 2. Emission compliance For detailed information about approved and certified engines, access the Scania Group Intranet (Reflex), Commercial support site, https://salesservices-intranet.scania.com to view or download the appropriate certificate. Dual speed configuration The engine speed can be switched between 1500 rpm (50 Hz) and 1800 rpm (60 Hz) via the Coordinator/EMS. Note: The default setting is 1500 rpm (50 Hz) from factory. To manually change the nominal speed, see the electrical systems Installation manual or EMS CAN specifications on the Scania Group Intranet (Reflex), Commercial support site, https://salesservices-intranet.scania.com. © Scania Engines Edition 2018:1 3 DATA HANDBOOK Power generation engines Engine data 13-series Engine programme EU Stage IIIA, China Phase III and CPCB II* compliant engines Engine type 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP PRP Factory order reference sequence Engine ref. kW kVA kW kVA DC13 071A 325 366 371 411 PRP: 13-03 35-20 12-30 02-01 DC13 071A 364 411 371 411 PRP: 13-03 35-20 12-33 02-02 Rating Engine speed Output *) Mass Emission & Smoke Norms for Genset Diesel Engine, up to 800 kW (for India) EU Stage II, CBCP I* and China Phase II compliant engines Engine type 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP PRP Factory order reference sequence kVA kW kVA DC13 073A 326 373 372 421 PRP: 13-03 35-20 12-31 02-21 DC13 073A 365 413 410 456 PRP: 13-03 35-20 12-34 02-22 DC13 073A 403 456 445 503 PRP: 13-03 35-20 12-35 02-23 DC13 073A 438 503 445 503 PRP: 13-03 35-20 12-37 02-24 Rating Engine speed Output *) Mass Emission & Smoke Norms for Genset Diesel Engine, up to 800 kW (for India) 4 Engine ref. kW Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Engine data 13-series EU Stage II and China Phase II compliant engines Engine type 1500 rpm (50 Hz) 1800 rpm (60 Hz) ESP ESP Factory order reference sequence Engine ref. kW kVA kW kVA DC13 073A 356 408 406 460 ESP: 13-04 35-20 12-32 02-21 DC13 073A 403 456 449 508 ESP: 13-04 35-20 12-36 02-22 DC13 073A 438 503 487 553 ESP: 13-04 35-20 12-39 02-23 DC13 073A 480 553 487 553 ESP: 13-04 35-20 12-41 02-24 Rating Engine speed Output Fuel optimized, non-compliant engines Engine type 1500 rpm (50 Hz) PRP 1800 rpm (60 Hz) ESP PRP ESP kW kVA kW kVA kW kVA kW kVA - - 356 408 - - - - - - Engine ref. 35-20 35-20 35-20 35-20 35-20 35-20 35-20 35-20 12-31 12-32 12-34 12-36 12-35 12-39 12-37 12-41 02-11 02-11 02-12 02-12 02-13 02-13 02-14 02-14 415 471 ESP: 13-04 35-20 12-68 02-151) 12-134 12-138 12-135 12-139 12-143 12-140 02-722) 02-722) 02-732) 02-732) 02-742) 02-742) PRP: ESP: PRP: DC13 093A 485 550 534 607 ESP: PRP: DC13 093A 499 566 549 625 ESP: 1) Engine ref. 02-15 is only available in the SLA market. 2) Engine ref. 02-72, -73 and -74 are only manufactured in the SLA. DC13 093A Rating Engine speed Output 13-03 13-04 13-03 13-04 13-03 13-04 13-03 13-04 PRP: ESP: PRP: DC13 072A 365 413 403 456 410 456 449 508 ESP: PRP: DC13 072A 403 456 438 503 445 503 487 553 ESP: PRP: DC13 072A 438 503 480 553 445 503 487 553 ESP: DC13 072A 326 373 356 408 372 421 406 460 DC13 072A Factory order reference sequence 443 501 487 552 © Scania Engines 13-03 13-04 13-03 13-04 13-03 13-04 35-20 35-20 35-20 Edition 2018:1 5 5 DATA HANDBOOK Power generation engines Engine data 13-series Basic data General Configuration and number of cylinders......................................................................................... 6 in-line Working principle...........................................................................................................................4-stroke Bore x stroke................................................................................................................................ 130 x 16 Displacement......................................................................................................................................12.7 Compression ratio...................................................................................................................................... DC13 072/073/093A...................................................................................................................16.3:1 DC13 071A.................................................................................................................................17.3:1 Firing order.....................................................................................................................1 - 5 - 3 - 6 - 2 - 4 Piston speed at 1500 rpm.....................................................................................................................................8.0 at 1800 rpm.....................................................................................................................................9.6 Pistons.................................................................................................................................. Steel pistons Camshaft.............................................................................................................. High position alloy steel Connection rods...............................................................................I-section press forgings of alloy steel Crankshaft.........................................................Alloy steel with hardened and polished bearing surfaces Rotation, seen from flywheel end..................................................................................Counter clockwise Total moment of inertia with flywheel SAE 14 ......................................................................................................................................... 3.11 Number of teeth on flywheel ring gear.................................................................................................158 Weight approx. (excl. oil and coolant)................................................................................................1050 mm dm3 m/s m/s kgm2 kg Lubrication system Oil capacity (deep front oil sump without ladder frame) min....................................................................................................................................................30 max...................................................................................................................................................36 Oil consumption..................................................................................................................................<0.3 Oil change intervals..............................................................................................................................500 Oil grade engines run on low-sulphur fuel................................ACEA E5, ACEA E7, API CI-4, API CI-4+, CK-4 engines not run on low-sulphur fuel....................Total Base Number (TBN) at least 12 (ASTM 2896) Oil pressure normal.............................................................................................................................................3-6 minimum permitted at idle speed....................................................................................................0.7 Oil temperature normal.......................................................................................................................................90-110 Oil cleaner.................................................................................................................................................. centrifugal filtration..........................................................................................................................5-7 Oil filter................................................................................................................................ Paper/full flow Oil cooler...............................................................................................................Coolant cooled/full flow 6 Edition 2018:1 © Scania Engines dm3 dm3 g/kWh h bar bar °C microns DATA HANDBOOK Power generation engines Engine data 13-series Injection system Type.............................................................................................................................Unit injectors, PDE Governor................................................................................Scania Engine Management System, EMS Fuel filter.................................................................................................................................................... paper filter element ............................................................................................................................6 microns Fuel pre-filter with water separator............................................................................................................. paper filter element...........................................................................................................................10 microns Cooling system Coolant volume excl. radiator DC13 072/073/093A.........................................................................................................................16 DC13 071A.......................................................................................................................................17 Coolant volume incl. 1.1 m2 radiator DC13 072/073/093A.........................................................................................................................38 DC13 071A.......................................................................................................................................39 Coolant volume incl. 1.3 m2 radiator..........................................................................................approx. 45 Coolant temperature.........................................................................................................................90-95 Number of thermostats.............................................................................................................................1 Opening temperature........................................................................................................................80/87 dm3 dm3 dm3 dm3 dm3 °C °C Intake system 5 Permissible pressure drop in intake system with cleaned or new filter..................................................................................................................30 mbar with blocked (dirty) filter....................................................................................................................65 mbar Electrical system, optional equipment Type..................................................................................................................................1-pole, 24V, DC Starter, standard equipment........................................................................................1-pole, 24V, 6,0 kW Alternator, standard equipment..................................................................................... 1-pole, 28V, 100A © Scania Engines Edition 2018:1 7 DATA HANDBOOK Power generation engines Engine data 13-series Technical data DC13 071A, 325-371 kW / 366-411 kVA (engine ref. 02-01) Emission compliance Fuel injection system Emission control technique EU Stage IIIA, China Phase III, CPCB-II Unit injectors, PDE EGR 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP PRP Unit 325 371 kW 366 411 kVA 2069 1968 Nm full load 204 208 g/kWh 3/4 load 204 211 g/kWh 1/2 load 206 215 g/kWh to coolant 138 151 kW to exhaust gas 232 283 kW to charge air 68 78 kW to surrounding air 32 37 kW 27 31 kg/min 198 200 °C Gross power Gross torque Fuel consumption Heat rejection Air consumption Air temperature upstream of charge air cooler 48 51 °C Pressure in intake manifold downstream of charge air cooler 2.1 1.9 bar Pressure drop in charge air cooler 0.10 0.15 bar Exhaust flow 28 32 kg/min Exhaust temperature 476 502 °C 82 82 % 267 306 kW Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.3 m2, fan Ø914, ratio 1:0.9 PRP 1500 rpm (50 Hz) Air-on temp* (°C) 45 60 69 72 57 63 68 70 Airflow (kg/s) 1.5 6 8.5 11.5 5.5 8.5 11 14 Restriction (Pa) 500 300 200 150 500 400 300 220 Fan power losses (kW) *Based on engine coolant temperature 105°C. 8 1800 rpm (60 Hz) Edition 2018:1 10 © Scania Engines 17 DATA HANDBOOK Power generation engines Engine data 13-series Technical data DC13 071A, 364-371 kW / 411 kVA (engine ref. 02-02) Emission compliance Fuel injection system Emission control technique EU Stage IIIA, China Phase III, CPCB-II Unit injectors, PDE EGR 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP PRP Unit 364 371 kW 411 411 kVA 2317 1968 Nm full load 202 208 g/kWh 3/4 load 204 211 g/kWh 1/2 load 205 215 g/kWh to coolant 149 151 kW to exhaust gas 262 283 kW to charge air 69 78 kW to surrounding air 35 37 kW 27 31 kg/min upstream of charge air cooler 198 200 °C downstream of charge air cooler 48 51 °C Pressure in intake manifold 2.1 1.9 bar Pressure drop in charge air cooler 0.10 0.15 bar Exhaust flow 28 32 kg/min Exhaust temperature 525 502 °C 73 82 % 267 306 kW Gross power Gross torque Fuel consumption Heat rejection Air consumption Air temperature 5 Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.3 m2, fan Ø914, ratio 1:0.9 PRP 1500 rpm (50 Hz) 1800 rpm (60 Hz) Air-on temp* (°C) 57 65 69 57 63 68 70 Airflow (kg/s) 6 8.5 11.5 5.5 8.5 11 14 300 200 150 500 400 300 220 Restriction (Pa) Fan power losses (kW) 10 *Based on engine coolant temperature 105°C. 17 © Scania Engines Edition 2018:1 9 DATA HANDBOOK Power generation engines Engine data 13-series Technical data DC13 072A, 326-406 kW / 373-460 kVA (engine ref. 02-11) Emission compliance Fuel injection system Fuel optimized, non-compliant Unit injectors, PDE 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP ESP PRP ESP Unit Gross power 326 356 372 406 kW 373 408 421 460 kVA Gross torque 2075 2266 1974 2154 Nm full load 182 183 188 191 g/kWh 3/4 load 183 184 187 187 g/kWh 1/2 load 188 187 194 192 g/kWh to coolant 105 111 115 125 kW to exhaust gas 207 229 251 283 kW to charge air 50 59 72 83 kW to surrounding air 25 27 29 32 kW 25 27 32 33 kg/min upstream of charge air cooler 156 169 180 195 °C downstream of charge air cooler 40 43 48 49 °C Pressure in intake manifold 1.6 1.8 1.8 2.0 bar Pressure drop in charge air cooler 0.10 0.10 0.15 0.15 bar Fuel consumption Heat rejection Air consumption Air temperature Exhaust flow 26 28 33 35 kg/min Exhaust temperature 475 485 457 484 °C 85 71 87 80 % 278 257 328 328 kW Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.1 m2, fan Ø813, ratio 1:0.9 1500 rpm (50 Hz) PRP 1800 rpm (60 Hz) ESP PRP Air-on temp* (°C) 48 57 64 44 54 61 50 54 58 62 46 50 56 60 Airflow (kg/s) 5.5 7 9 5.5 7 9 6.5 8 9.5 11 6.5 8 9 11 Restriction (Pa) 200 150 90 200 150 90 300 250 190 130 300 250 190 130 Fan power losses (kW) 6 *Based on engine coolant temperature 105°C. 10 ESP Edition 2018:1 10 © Scania Engines DATA HANDBOOK Power generation engines Engine data 13-series Technical data DC13 072A, 365-449 kW / 413-508 kVA (engine ref. 02-12) Emission compliance Fuel injection system Fuel optimized, non-compliant Unit injectors, PDE 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP ESP PRP ESP Unit 365 403 410 449 kW 413 456 456 508 kVA 2324 2566 2175 2382 Nm full load 183 186 191 195 g/kWh 3/4 load 184 183 187 187 g/kWh 1/2 load 186 185 192 190 g/kWh Gross power Gross torque Fuel consumption Heat rejection to coolant 112 119 127 143 kW to exhaust gas 235 271 287 324 kW to charge air 61 75 84 98 kW to surrounding air 28 31 33 37 kW 28 30 34 35 kg/min upstream of charge air cooler 173 192 197 214 °C downstream of charge air cooler 44 48 49 50 °C Pressure in intake manifold 1.9 2.2 2.0 2.1 bar Pressure drop in charge air cooler 0.10 0.15 0.15 0.15 bar Exhaust flow 29 32 35 36 kg/min Exhaust temperature 488 509 488 524 °C 69 63 79 72 % 257 257 328 328 kW Air consumption Air temperature 5 Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.3 m2, fan Ø914, ratio 1:0.9 1500 rpm (50 Hz) PRP 1800 rpm (60 Hz) ESP PRP ESP Air-on temp* (°C) 45 61 68 Airflow (kg/s) 1.5 6 8.5 11.5 Restriction (Pa) 500 300 200 150 300 200 150 500 400 300 220 500 400 300 220 72 57 65 69 59 64 69 71 55 60 66 68 6 8.5 11.5 5.5 8.5 11 14 5.5 8.5 11 14 Fan power losses (kW) 10 *Based on engine coolant temperature 105°C. 17 © Scania Engines Edition 2018:1 11 DATA HANDBOOK Power generation engines Engine data 13-series Technical data DC13 072A, 403-487 kW / 456-553 kVA (engine ref. 02-13) Emission compliance Fuel injection system Fuel optimized, non-compliant Unit injectors, PDE 1500 rpm (50 Hz) PRP Gross power 1800 rpm (60 Hz) ESP PRP ESP Unit 403 438 445 487 kW 456 503 503 553 kVA 2566 2788 2361 2584 Nm full load 186 192 195 199 g/kWh 3/4 load 183 183 187 188 g/kWh 1/2 load 185 184 190 187 g/kWh to coolant 119 134 142 166 kW to exhaust gas 271 309 320 358 kW to charge air 75 89 96 112 kW Gross torque Fuel consumption Heat rejection to surrounding air 31 35 36 41 kW 30 32 35 36 kg/min upstream of charge air cooler 192 211 213 231 °C downstream of charge air cooler 48 50 50 50 °C Pressure in intake manifold 2.2 2.4 2.1 2.2 bar Pressure drop in charge air cooler Air consumption Air temperature 0.10 0.10 0.15 0.15 Exhaust flow 32 34 36 38 kg/min bar Exhaust temperature 509 536 521 557 °C 63 57 72 66 % 257 257 328 328 kW Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.3 m2, fan Ø914, ratio 1:0.9 1500 rpm (50 Hz) PRP Air-on temp* (°C) Airflow (kg/s) Restriction (Pa) 57 1800 rpm (60 Hz) ESP 65 69 6 8.5 11.5 300 200 150 52 PRP 60 64 6 8.5 11.5 5.5 8.5 11 14 5.5 8.5 11 14 300 200 150 500 400 300 220 500 400 300 220 Fan power losses (kW) 10 *Based on engine coolant temperature 105°C. 12 Edition 2018:1 55 60 66 ESP 68 49 17 © Scania Engines 56 64 66 DATA HANDBOOK Power generation engines Engine data 13-series Technical data DC13 072A, 438-487 kW / 503-553 kVA (engine ref. 02-14) Emission compliance Fuel injection system Fuel optimized, non-compliant Unit injectors, PDE 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP ESP PRP ESP Unit Gross power 438 480 445 487 kW 503 553 503 553 kVA Gross torque 2788 3056 2361 2584 full load 192 196 195 199 g/kWh 3/4 load 183 183 187 188 g/kWh 1/2 load 184 183 190 187 g/kWh to coolant 134 158 142 166 kW to exhaust gas 309 344 320 358 kW to charge air 89 104 96 112 kW to surrounding air 35 39 36 41 kW 32 34 35 36 kg/min upstream of charge air cooler 211 227 213 231 °C downstream of charge air cooler 50 50 50 50 °C Pressure in intake manifold 2.4 2.6 2.1 2.2 bar Pressure drop in charge air cooler Fuel consumption Heat rejection Air consumption Air temperature 0.10 0.10 0.15 0.15 Exhaust flow 34 36 36 38 kg/min Exhaust temperature 536 563 521 557 °C 57 52 72 66 % 257 257 328 328 kW 5 bar Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.3 m2, fan Ø914, ratio 1:0.9 1500 rpm (50 Hz) PRP 1800 rpm (60 Hz) ESP PRP ESP Air-on temp* (°C) 52 60 64 47 55 59 55 60 66 68 49 56 64 66 Airflow (kg/s) 6 8.5 11.5 6 8.5 11.5 5.5 8.5 11 14 5.5 8.5 11 14 300 200 150 300 200 150 500 400 300 220 500 400 300 220 Restriction (Pa) Fan power losses (kW) 10 *Based on engine coolant temperature 105°C. 17 © Scania Engines Edition 2018:1 13 DATA HANDBOOK Power generation engines Engine data 13-series Technical data DC13 072A, 356-415 kW / 408-471 kVA (engine ref. 02-15) Note: This engine ref. is only available in the SLA market. Emission compliance Fuel injection system Fuel optimized, non-compliant Unit injectors, PDE 1500 rpm (50 Hz) 1800 rpm (60 Hz) ESP ESP Unit Gross power 356 415 kW 408 471 kVA Gross torque 2266 2202 Nm full load 183 192 g/kWh 3/4 load 184 187 g/kWh 1/2 load 187 192 g/kWh to coolant 111 129 kW to exhaust gas 229 292 kW to charge air 59 86 kW to surrounding air 27 33 kW 27 34 kg/min upstream of charge air cooler 169 199 °C downstream of charge air cooler 43 49 °C Pressure in intake manifold 1.8 2.0 bar Pressure drop in charge air cooler Fuel consumption Heat rejection Air consumption Air temperature 0.10 0.15 Exhaust flow 28 35 kg/min bar Exhaust temperature 485 493 °C Cooling performance Cooling package 1.1 m2, fan Ø813, ratio 1:0.9 ESP 1500 rpm (50 Hz) Air-on temp* (°C) 44 54 1800 rpm (60 Hz) 61 50 56 60 Airflow (kg/s) 5.5 7 9 6.5 8 9 11 Restriction (Pa) 200 150 90 300 250 190 130 Fan power losses (kW) 6 *Based on engine coolant temperature 105°C. 14 46 Edition 2018:1 10 © Scania Engines DATA HANDBOOK Power generation engines Engine data 13-series Technical data DC13 073A, 326-406 kW / 373-460 kVA (engine ref. 02-21) Emission compliance Fuel injection system PRP: EU Stage II, CPCB-I, China Stage II ESP: EU Stage II, China Phase II Unit injectors, PDE 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP ESP PRP ESP Unit 326 356 372 406 kW 373 408 421 460 kVA 2075 2266 1974 2154 Nm full load 201 203 204 199 g/kWh 3/4 load 198 200 206 206 g/kWh 1/2 load 198 198 208 207 g/kWh to coolant 111 121 126 130 kW Gross power Gross torque Fuel consumption Heat rejection to exhaust gas 252 278 293 306 kW to charge air 70 80 86 90 kW to surrounding air 27 30 32 34 kW 29 31 34 34 kg/min upstream of charge air cooler 180 193 194 200 °C downstream of charge air cooler 39 41 46 47 °C Pressure in intake manifold 1.9 2.1 1.9 2.0 bar Pressure drop in charge air cooler 0.10 0.10 0.15 0.15 bar Exhaust flow 30 32 35 36 kg/min Exhaust temperature 501 517 496 507 °C 85 71 87 80 % 278 257 328 328 kW Air consumption 5 Air temperature Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.1 m2, fan Ø813, ratio 1:0.9 1500 rpm (50 Hz) PRP 1800 rpm (60 Hz) ESP PRP ESP Air-on temp* (°C) 46 55 62 42 52 59 48 52 56 60 44 48 54 58 Airflow (kg/s) 5.5 7 9 5.5 7 9 6.5 8 9 11 6.5 8 9 11 Restriction (Pa) 200 150 90 200 150 90 300 250 190 130 300 250 190 130 Fan power losses (kW) 6 *Based on engine coolant temperature 105°C. 10 © Scania Engines Edition 2018:1 15 DATA HANDBOOK Power generation engines Engine data 13-series Technical data DC13 073A, 365-449 kW / 413-508 kVA (engine ref. 02-22) Emission compliance Fuel injection system PRP: EU Stage II, CPCB-I, China Stage II ESP: EU Stage II, China Phase II Unit injectors, PDE 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP ESP PRP ESP Unit 365 403 410 449 kW 413 456 456 508 kVA 2324 2566 2175 2382 Nm full load 203 196 198 196 g/kWh 3/4 load 200 200 206 205 g/kWh 1/2 load 198 198 207 206 g/kWh to coolant 123 125 131 138 kW Gross power Gross torque Fuel consumption Heat rejection to exhaust gas 285 298 308 331 kW to charge air 83 87 91 99 kW to surrounding air 31 33 34 37 kW 31 32 35 35 kg/min upstream of charge air cooler 196 202 200 211 °C downstream of charge air cooler 41 42 47 47 °C Pressure in intake manifold 2.2 2.2 2.0 2.0 bar Pressure drop in charge air cooler 0.10 0.10 0.15 0.15 bar Exhaust flow 32 33 36 37 kg/min Exhaust temperature 522 531 508 529 °C 69 63 79 72 % 257 257 328 328 kW Air consumption Air temperature Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.3 m2, fan Ø914, ratio 1:0.9 1500 rpm (50 Hz) PRP 1800 rpm (60 Hz) ESP PRP Air-on temp* (°C) 42 59 67 Airflow (kg/s) 1.5 6 8.5 11.5 Restriction (Pa) 500 300 200 150 300 200 150 500 400 300 220 500 400 300 220 70 55 63 67 57 62 67 69 52 58 69 72 6 8.5 11.5 5.5 8.5 11 14 5.5 8.5 11 14 Fan power losses (kW) 10 *Based on engine coolant temperature 105°C. 16 ESP Edition 2018:1 17 © Scania Engines DATA HANDBOOK Power generation engines Engine data 13-series Technical data DC13 073A, 403-487 kW / 456-553 kVA (engine ref. 02-23) Emission compliance Fuel injection system PRP: EU Stage II, CPCB-I, China Phase II ESP: EU Stage II, China Phase II Unit injectors, PDE 1500 rpm (50 Hz) Gross power Gross torque 1800 rpm (60 Hz) PRP ESP PRP ESP Unit 403 438 445 487 kW 456 503 503 553 kVA 2566 2788 2361 2584 Nm Fuel consumption full load 196 194 196 200 g/kWh 3/4 load 200 201 205 205 g/kWh 1/2 load 198 198 206 206 g/kWh to coolant 125 130 136 162 kW to exhaust gas 298 320 328 365 kW to charge air 87 94 98 111 kW to surrounding air 33 35 36 41 kW 32 33 35 37 kg/min 202 212 210 225 °C Heat rejection Air consumption 5 Air temperature upstream of charge air cooler 42 43 47 48 °C Pressure in intake manifold downstream of charge air cooler 2.2 2.3 2.0 2.2 bar Pressure drop in charge air cooler 0.10 0.10 0.15 0.15 bar Exhaust flow 33 34 37 38 kg/min Exhaust temperature 531 549 526 561 °C Step load performance (According to class G2. See section 2 for more information.) 63 57 72 66 % 257 257 328 328 kW Cooling performance Cooling package 1.3 m2, fan Ø914, ratio 1:0.9 1500 rpm (50 Hz) PRP 1800 rpm (60 Hz) ESP PRP ESP Air-on temp* (°C) 55 63 67 50 62 62 52 58 69 72 49 56 64 66 Airflow (kg/s) 6 8.5 11.5 6 8.5 11.5 5.5 8.5 11 14 5.5 8.5 11 14 300 200 150 300 200 150 500 400 300 220 500 400 300 220 Restriction (Pa) Fan power losses (kW) 10 *Based on engine coolant temperature 105°C. 17 © Scania Engines Edition 2018:1 17 DATA HANDBOOK Power generation engines Engine data 13-series Technical data DC13 073A, 438-487 kW / 503-553 kVA (engine ref. 02-24) Emission compliance Fuel injection system PRP: EU Stage II, CPCB-I, China Phase II ESP: EU Stage II, China Phase II Unit injectors, PDE 1500 rpm (50 Hz) Gross power Gross torque 1800 rpm (60 Hz) PRP ESP PRP ESP Unit 438 480 445 487 kW 503 553 503 553 kVA 2788 3056 2361 2584 Nm Fuel consumption full load 194 198 196 200 g/kWh 3/4 load 201 203 205 205 g/kWh 1/2 load 198 198 206 206 g/kWh to coolant 130 158 136 162 kW to exhaust gas 320 355 328 365 kW to charge air 94 107 98 111 kW to surrounding air 35 40 36 41 kW 33 34 35 37 kg/min 212 226 210 225 °C Heat rejection Air consumption Air temperature upstream of charge air cooler 43 45 47 48 °C Pressure in intake manifold downstream of charge air cooler 2.3 2.5 2.0 2.2 bar Pressure drop in charge air cooler 0.10 0.10 0.15 0.15 bar Exhaust flow 34 36 37 38 kg/min Exhaust temperature 549 577 526 561 °C Step load performance (According to class G2. See section 2 for more information.) 57 52 72 66 % 257 257 328 328 kW Cooling performance Cooling package 1.3 m2, fan Ø914, ratio 1:0.9 1500 rpm (50 Hz) PRP 1800 rpm (60 Hz) ESP PRP Air-on temp* (°C) 50 62 62 47 55 59 52 58 69 72 49 56 64 66 Airflow (kg/s) 6 8.5 11.5 6 8.5 11.5 5.5 8.5 11 14 5.5 8.5 11 14 300 200 150 300 200 150 500 400 300 220 500 400 300 220 Restriction (Pa) Fan power losses (kW) 10 *Based on engine coolant temperature 105°C. 18 ESP Edition 2018:1 17 © Scania Engines DATA HANDBOOK Power generation engines Engine data 13-series Technical data DC13 093A, 443-487 kW / 501-552 kVA (engine ref. 02-72) Note: This engine ref. is only manufactured in the SLA. Emission compliance Fuel injection system Fuel optimized, non-compliant Unit injectors, PDE 1800 rpm (60 Hz) Gross power Gross torque PRP ESP Unit 443 487 kW 501 552 kVA 2350 2584 Nm 190 193 g/kWh Fuel consumption full load 3/4 load 187 187 g/kWh 1/2 load 191 189 g/kWh to coolant 115 127 kW to exhaust gas 315 364 kW to charge air 95 104 kW to surrounding air 40 45 kW 38 39 kg/min upstream of charge air cooler 192 200 °C downstream of charge air cooler 42 44 °C Pressure in intake manifold 2.1 2.3 bar Pressure drop in charge air cooler 0.1 0.1 bar Exhaust flow 39 41 kg/min Exhaust temperature 472 514 °C 76 69 % 335 335 kW Heat rejection Air consumption 5 Air temperature Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.3 m2, fan Ø914, ratio 1:0.9 1800 rpm (60 Hz) PRP ESP Air-on temp* (°C) 67 69 71 65 67 69 Airflow (kg/s) 9 11 14 9 11 14 260 220 190 260 220 190 Restriction (Pa) Fan power loss (kW) *Based on engine coolant temperature 105°C. 17 © Scania Engines Edition 2018:1 19 DATA HANDBOOK Power generation engines Engine data 13-series Technical data DC13 093A, 485-534 kW / 550-607 kVA (engine ref. 02-73) Note: This engine ref. is only manufactured in the SLA. Emission compliance Fuel injection system Fuel optimized, non-compliant Unit injectors, PDE 1800 rpm (60 Hz) Gross power Gross torque PRP ESP Unit 485 534 kW 550 607 kVA 2573 2833 Nm 193 197 g/kWh Fuel consumption full load 3/4 load 187 188 g/kWh 1/2 load 189 188 g/kWh to coolant 126 144 kW to exhaust gas 362 418 kW to charge air 103 114 kW to surrounding air 45 50 kW 39 41 kg/min upstream of charge air cooler 200 211 °C downstream of charge air cooler 44 46 °C Pressure in intake manifold 2.3 2.5 bar Pressure drop in charge air cooler 0.1 0.1 bar Exhaust flow 41 43 kg/min Exhaust temperature 512 555 °C 69 63 % 335 335 kW Heat rejection Air consumption Air temperature Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.3 m2, fan Ø914, ratio 1:0.9 1800 rpm (60 Hz) PRP ESP Air-on temp* (°C) 65 67 69 63 65 67 Airflow (kg/s) 9 11 14 9 11 14 260 220 190 260 220 190 Restriction (Pa) Fan power loss (kW) *Based on engine coolant temperature 105°C. 20 Edition 2018:1 17 © Scania Engines DATA HANDBOOK Power generation engines Engine data 13-series Technical data DC13 093A, 499-549 kW / 566-625 kVA (engine ref. 02-74) Note: This engine ref. is only manufactured in the SLA. Emission compliance Fuel injection system Fuel optimized, non-compliant Unit injectors, PDE 1800 rpm (60 Hz) Gross power Gross torque PRP ESP Unit 499 549 kW 566 625 kVA 2647 2913 Nm 194 198 g/kWh Fuel consumption full load 3/4 load 187 188 g/kWh 1/2 load 189 188 g/kWh to coolant 130 150 kW to exhaust gas 378 433 kW to charge air 106 120 kW to surrounding air 46 52 kW 40 42 kg/min upstream of charge air cooler 202 217 °C downstream of charge air cooler 44 47 °C Pressure in intake manifold 2.4 2.6 bar Pressure drop in charge air cooler 0.1 0.1 bar Exhaust flow 41 44 kg/min Exhaust temperature 525 559 °C 67 61 % 335 335 kW Heat rejection Air consumption 5 Air temperature Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.3 m2, fan Ø914, ratio 1:0.9 1800 rpm (60 Hz) PRP ESP Air-on temp* (°C) 64 66 68 62 64 66 Airflow (kg/s) 9 11 14 9 11 14 260 220 190 260 220 190 Restriction (Pa) Fan power loss (kW) *Based on engine coolant temperature 105°C. 17 © Scania Engines Edition 2018:1 21 DATA HANDBOOK Power generation engines Engine data 13-series Basic dimensions The basic dimensions are indicated with coordinates. The coordinate system is three dimensional and consists of three planes at straight angles to each other; x, y and z. The dimensions are indicated in mm from centre of the crankshaft. -583.7 +350.8 +642 2 x y z -630.8 +429.1 +434 3 x y z -1248 -343 +691.5 4 x y z -861.5 +350.8 +642 5 x -1176.7 y +330.7 z +24 6 x -1269.8 y +197.3 z +370.6 9 x y z -303 -213.8 +137.1 10 Fuel return (Ø 12 mm) x 10 y z -483 -375.4 +195.7 11 Oil filler, option 12 Oil filler 13 Oil dipstick x -1094.2 11 y -72.7 z +682 14 Oil drain plug x 14 y z 2 Connection to charge air cooler 3 Connection from charge air cooler 4 Exhaust outlet 5 Coolant inlet (Ø 57 mm) 6 Coolant outlet (Ø 57 mm) 7 Coolant drain 8 Coolant bleed pipe (Ø 10 mm) 9 Fuel inlet (Ø 12 mm) 10 9 z+ x y z z 1 z- 1 Air intake (Ø 101.6 mm) 15 16 17 18 19 11 3 DC13 071A 15 12 16 x- x 14 -634.5 -58 -431 Battery connection + (M10) Battery connection - (M10) To cab heater (M18 x 1.5) From cab heater (M22 x 1.5) Static line (M30x1.5 or Ø 25 mm hose) 19 7 x+ x x17 6 1 4 2 y- z- y z y+ z+ 13 5 8 x22 Edition 2018:1 x+ x x+ © Scania Engines y+ y y- 18 DATA HANDBOOK Power generation engines Engine data 13-series Dimensional drawings All drawings are only intended as general sales information and must not be used for installation purposes. The values for centre of gravity apply to engines with standard equipment including coolant. All dimensions are indicated in mm. DC13 071A Drawing no 1 859 346 433 474 (2x) 69.5 343 1406 343 5 431 ~212 778 ~8 For removal of oil sump, min 716 ~659 1519 Engine Mass Inertia (kgm2) lx 76.4 ly 198 lz 172 1130 © Scania Engines Edition 2018:1 23 DATA HANDBOOK Power generation engines Engine data 13-series Basic dimensions The basic dimensions are indicated with coordinates. The coordinate system is three dimensional and consists of three planes at straight angles to each other; x, y and z. The dimensions are indicated in mm from centre of the crankshaft. 11 DC13 072/073A 3 4 Exhaust outlet 5 Coolant inlet (Ø 57 mm) 6 Coolant outlet (Ø 57 mm) 7 Coolant drain 8 Coolant bleed pipe (Ø 10 mm) 9 Fuel inlet (Ø 12 mm) 10 Fuel return (Ø 12 mm) 11 Oil filler, option 12 Oil filler 13 Oil dipstick 14 Oil drain plug 15 16 17 18 19 -581.4 +304.6 +647 2 x y z -628.1 +385.1 +434 3 x -1300.4 y -223.1 z +626 4 x y z 5 x -1176.7 y +330.7 z +24 6 x -1269.8 y +197.3 z +370.6 9 x y z -303 -213.8 -137.1 10 x y z -483.9 -375.4 +195.7 11 x -1094.2 y -67 z +682 14 x y z 10 9 z+ 3 Connection from charge air cooler x y z z 2 Connection to charge air cooler 1 -827 +304.6 +647 z- 1 Air intake (Ø 101.6 mm) 12 15 16 x- x 14 -634.5 -58 -431 Battery connection + (M10) Battery connection - (M10) To cab heater (M18 x 1.5) From cab heater (M22 x 1.5) Static line (M30x1.5 or Ø 25 mm hose) 19 18 7 x+ x x17 6 4 1 2 y- z- y z y+ z+ 13 5 8 x24 Edition 2018:1 x+ x x+ © Scania Engines y+ y y- DATA HANDBOOK Power generation engines Engine data 13-series Dimensional drawings All drawings are only intended as general sales information and must not be used for installation purposes. The values for centre of gravity apply to engines with standard equipment including coolant. All dimensions are indicated in mm. DC13 072/073A 433 427 Drawing no 1 938 197 (2x) 69.5 343 1406 343 5 431 ~212 790 ~8 ~659 For removal of oil sump, min 716 1519 Engine Mass Inertia (kgm2) lx 76.4 ly 198 lz 172 1130 © Scania Engines Edition 2018:1 25 DATA HANDBOOK Power generation engines Engine data 13-series Basic dimensions The basic dimensions are indicated with coordinates. The coordinate system is three dimensional and consists of three planes at straight angles to each other; x, y and z. The dimensions are indicated in mm from centre of the crankshaft. DC13 093A 4 Exhaust outlet 5 Coolant inlet (Ø 57 mm) 6 Coolant outlet (Ø 57 mm) 7 Coolant drain 8 Coolant bleed pipe (Ø 10 mm) 9 Fuel inlet (Ø 12 mm) 10 Fuel return (Ø 12 mm) 11 Oil filler, option 12 Oil filler 13 Oil dipstick 14 Oil drain plug -530.8 +315 +666 2 x y z -591.4 +394.7 +455 3 x y z -1300 -223 +626 4 x y z -861.5 +350.8 +642 5 x -1176.7 y +330.7 z +24 6 x -1269.8 y +197.3 z +370.6 9 x y z -303 -213.8 -137.1 10 x y z -483.9 -375.4 +195.7 11 x -1094.2 y -67 z +682 14 x y z 10 9 z+ 3 Connection from charge air cooler x y z z 2 Connection to charge air cooler 1 z- 1 Air intake (Ø 101.6 mm) 15 16 17 18 19 11 3 12 15 16 x- x 14 -634.5 -58 -433 Battery connection + (M10) Battery connection - (M10) Cab heater outlet (M18 x 1.5) Cab heater inlet (M18 x 1.5) Static line (M30x1.5 or Ø 25 mm hose) 19 18 x+ x 7 x17 6 4 1 2 y- z- y z y+ z+ 13 5 8 x26 Edition 2018:1 x+ x x+ © Scania Engines y+ y y- DATA HANDBOOK Power generation engines Engine data 13-series Dimensional drawings All drawings are only intended as general sales information and must not be used for installation purposes. The values for centre of gravity apply to engines with standard equipment including coolant. All dimensions are indicated in mm. DC13 093A 433 447 For removal of fuel filter, min 623 Drawing no 2 664 389 (2x) 69.5 373 373 5 ~8 433 ~212 827 For removal of oil filter, min 835 1406 For removal of oil sump, min 716 ~659 1519 Engine Mass Inertia (kgm2) lx 76.4 ly 198 lz 172 1132 © Scania Engines Edition 2018:1 27 DATA HANDBOOK Power generation engines Engine data 13-series Altitude power reduction If an installation is used at high altitude, an automatic reduction of the ouput is made by the EMS due to the ‘thinner’ air intake. This means that in these cases you cannot make use of the highest output available for the engine type in question. Engine usage above 4000 m altitude must be approved from Scania factory. The graphs below show the maximum power output for different engine types depending on altitude. Power output (kW) DC13 071A 425 400 375 350 325 300 275 250 225 200 175 150 125 100 75 50 25 0 Power reduction DC13 71A@1500rpm (PRP) Power reduction 10% overload (ESP) 0 500 1000 1500 2000 2500 3000 3500 4000 3000 3500 4000 Power output (kW) Altitude (m) 425 400 375 350 325 300 275 250 225 200 175 150 125 100 75 50 25 0 Power reduction DC13 71A@1800rpm (PRP) Power reduction 10% overload (ESP) 0 500 1000 1500 2000 2500 Altitude (m) 28 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Engine data 13-series DC13 072/073A Power output (kW) The graph below shows the maximum power output for DC13 072/073A depending on altitude. Lower power outputs that do not reach the maximum power curve will have an output reduction due to air properties with approximately 1.5% per 1000 metres above sea water level. 500 475 450 425 400 375 350 325 300 275 250 225 200 175 150 125 100 75 50 25 0 Power reduction DC13 72A/73A (PRP) Power reduction 10% overload (ESP) 0 500 1000 1500 2000 2500 3000 3500 5 4000 Altitude (m) DC13 093A Power output (kW) The graph below shows the maximum power output for DC13 093A depending on altitude. Lower power outputs that do not reach the maximum power curve will have an output reduction due to air properties with approximately 1.5% per 1000 metres above sea water level. 600 575 550 525 500 475 450 425 400 375 350 325 300 275 250 225 200 175 150 125 100 75 50 25 0 Power reduction DC13 093A@1800 rpm (PRP) Power reduction 10% overload (ESP) 0 500 1000 1500 2000 Altitude (m) 2500 © Scania Engines 3000 3500 4000 Edition 2018:1 29 DATA HANDBOOK Power generation engines Engine data 13-series Coolant flow The coolant flow depends on the pressure drop in the external system according to the graphs below. 361 898 Pressure drop external system (bar) Valid for Stage IIIA Coolant flow (l/min) Coolant flow (l/min) 30 Edition 2018:1 © Scania Engines 361 897 Pressure drop external system (bar) Valid for all engines except above DATA HANDBOOK Power generation engines Engine data 13-series Exhaust noise The table below presents unsilened exhaust noise measured 1 m after the turbocharger at maximum power. Most important overall frequency range for exhaust noise is 50-500 Hz. Noise at higher frequencies is generally not induced by the engine gas pulsations but by the exhaust system itself, for example turbulent and whistle noise. Engine size Power (kW) Engine speed (rpm) Sound level (dB(A)) 1/3 octave band (Hz) D13 257-316 1500 115 80 + 160 1800 117 100 + 200 1500 118 80 + 160 1800 120 100 + 200 331-405 Engine sound power level The engine sound power level measurements are performed according to ISO 3744 with 10 microphones placed in a hemispherical pattern with the engine in the centre. There has been one exception concerning the radius of the hemisphere and that is that it has been limited by the dimensions of the test cell to 2 m, which is less than what is recommended in ISO 3744. The sound power level measurements are made with the following test parameters: Frequency range: Frequency resolution: Engine speed: 0-16384 Hz 1 Hz 1500 rpm and 1800 rpm 5 The results of the sound power level measurements are presented on the following pages in several 1/3 octave band charts in dB(A). The bar furthest to the right in every chart shows the total level of all 1/3 octave band in dB(A). © Scania Engines Edition 2018:1 31 DATA HANDBOOK Power generation engines Engine data 13-series DC13 PDE, 1500 rpm 120 120 110 111�7 100 70 W 80 dB W dB(A) 90 D13 PDE 481 kW 1500 rpm 1 60 50 40 40 200 250 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000 6300 8000 10000 12500 Octave 1/3 Hz AL 120 120 110 111�2 100 70 W 80 dB W dB(A) 90 D13 PDE 360 kW 1500 rpm 1 60 50 40 40 200 250 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000 6300 8000 10000 12500 Octave 1/3 Hz AL 120 120 110 110�7 100 70 D13 PDE 240 kW 1500 rpm 1 60 50 40 40 200 32 Edition 2018:1 250 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000 6300 8000 10000 12500 Octave 1/3 Hz © Scania Engines AL W 80 dB W dB(A) 90 DATA HANDBOOK Power generation engines Engine data 13-series DC13 PDE, 1800 rpm 120 120 113�8 110 100 70 W 80 dB W dB(A) 90 D13 PDE 481 kW 1800 rpm 1 60 50 40 40 200 250 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000 6300 8000 10000 12500 Octave 1/3 Hz AL 120 120 110 112�6 100 70 W 80 dB W dB(A) 90 D13 PDE 360 kW 1800 rpm 1 60 5 50 40 40 200 250 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000 6300 8000 10000 12500 Octave 1/3 Hz AL 120 120 110 111�8 100 70 W 80 dB W dB(A) 90 D13 PDE 240 kW 1800 rpm 1 60 50 40 40 200 250 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000 6300 8000 10000 12500 Octave 1/3 Hz © Scania Engines AL Edition 2018:1 33 DATA HANDBOOK Power generation engines Engine data 13-series Equipment list S = Standard O = Optional For illustrations and technical data, please see ‘Equipment data’. Drawings referred to in this section are available in Scania’s Technical Information Library, TIL, under ’Drawings industrial & marine engines’. Other drawings can be ordered via Pre-sales FRAS. Ref Description 10A APPLICATION Requirements Remark Intended application must be specified for all engines. -01 Reach stacker -02 Forklift truck -03 Material handling other -04 Wheel loader -05 Excavator -06 Dump truck -07 Construction other -08 Pump -09 Crusher -10 Wood chipper -11 Compressor -12 Powerpack other -13 Railway -14 Agriculture -15 Genset -16 Crane -60 Other 10C C300 -00 S Without -02 O With, Europe and ROW, cable harness 4.5 m Note: Engines equipped with C300 will transmit data during the 50 first running hours. -03 O With, Europe and ROW, cable harness 6.0 m 34 Edition 2018:1 © Scania Engines Drw No DATA HANDBOOK Power generation engines Ref Description Requirements 10K TORSIONAL VIBRATION CALCULATIONS Engine data 13-series Remark Drw No -00 S Without Note: TVC cannot be ordered directly. -01 O Single engine installation with 1-3 driven masses. Typical genset or direct driven propeller installations Torsional vibration calculations must be requested using the TVC form available at https://salesservices-intranet.scania. com/ and sent to factory for evaluation, before an actual order can be placed. -02 O Several driven masses both behind and/or in front of the engine. Genset with auxiliary devices, propeller installations with front PTO, propeller installations with marine transmissions -03 O Branched drive train, multi engine (advanced) installations, belt driven units etc. If a TVC calculation has been rejected, further investigation may be necessary and will be charged per hour. -04 O Written statement for approval in regards of torsional vibrations for a drive train, as proposed in the TVC matrix The TVC matrix is available at https://salesservices-intranet.scania.com -05 O Recalculation of the engine part of an To be used for repowering existing TVC calculation a Scania installation with a new engine from Scania. 10S EAC LABEL 5 -00 S Without -01 O With 25A CONNECTION EMS The connector kit contains pins and a connector for connection to the electrical interface on the engine. -00A O Without -01 S With connector kit -02 O With cable 6.3 m incl. connector 25C COOLANT LEVEL MONITOR The coolant level monitor is used to ensure that coolant does not start to boil, risking damage to the engine. A coolant level sensor must be used for remotely operated generator sets. -00 S Without -01 O With, normally closed (when mounted in application) Req. 28F-01, -02, -03 or -04 -03 O Prepared for coolant level sensor, normally closed Req. 28F-01, -02, -03 or -04 25D Delivered separately if no radiator is chosen. STARTER MOTOR -00 O Without -01 S 1-pole, 6,0 kW, EMS controlled 25E 1 796 026 ALTERNATOR -00 O Without -01 S 1-pole, 100A, EMS controlled -03 O 1-pole, 150A, EMS controlled 1 884 268 Req. 74-00, 01 or -02 © Scania Engines Brushless 2 146 186 Edition 2018:1 35 DATA HANDBOOK Power generation engines Ref Description 25F ENGINE HEATER Requirements Engine data 13-series Remark Drw No The engine heater ensures that the engine maintains its temperature above the ambient temperature, to facilitate starting. Since a warm engine has less friction and emission, and operates more smoothly due to warm oil, it will be more environmentally friendly and significantly reduce engine wear. The power is selected dependent on the ambient temperature and the volume of the cooling system. For cold climates (below -5°C ambient temperature), the 1500 W heater is recommended. The aim of the engine heater with thermostat is to keep engine temperature between 30°C and 50°C. -00 S Without -01 O 1500 W/230V, plug in type 1 722 729 -06 O 1500 W/115V, plug in with thermostat With cables for US market including UL marking -07 O 1500 W/230V, plug in with thermostat 25G 2 074 315 2 074 315 POWER CABLE BETWEEN ALTERNATOR AND STARTER The power cable is the feed cable from the alternator to the starter motor to charge the batteries. The cable must either be supplied by Scania or by the customer. -00 S Without -01 O With Req. 25D-01 Req. 25E-01 or -02 25H OIL LEVEL SENSOR The oil level sensor enables the engine operator to read the oil level in the engine electronically as a part of daily maintenance. It is a complement to the oil dipstick and eliminates the need for manual access to the engine during daily maintenance. -00 S Without -02 O With 25J Req. 60-01B With separate electrical connection. GROUND CABLE -00 S Without -01 O With 28B HIGH ENGINE TEMP. REACTION (EMS parameter setting) High engine temp reaction, 28B-03 to -06, is recommended in applications where the engine is remotely operated. The selection of torque reduction or engine shutdown should be discussed with customer. Note: • Alarm is always included regardless of option. • Override option refers to engine shutdown only, not torque reduction. -01 O Alarm only -02 O Torque reduction on low limit -03 O Engine shutdown on high limit -04 O Engine shutdown on high limit and torque reduction on low limit -05 S Engine shutdown on high limit (with override option) -06 O Engine shutdown on high limit (with override option) and torque reduction on low limit 36 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Ref Description 28C TEMP. LIMIT HIGH (EMS parameter setting) Requirements Engine data 13-series Remark Drw No Temp. limit high determines what temperature will be the highest high engine temperature reaction. -01 O 98°C -02 O 100°C -03 O 102°C -04 O 103°C -05 O 104°C -06 S 105°C (default value) 28D TEMP. LIMIT LOW (EMS parameter setting) Temp. limit low determines what temperature will be the lowest high engine temp reaction. -01 S 95°C (default value) -02 O 98°C -03 O 100°C Not with 28C-01 -04 O 103°C Not with 28C-01, -02 or -03 28E LOW OIL PRESSURE REACTION (EMS parameter setting) Low oil pressure reaction -03 or -04 is recommended in applications where the engine is remotely operated. The selection of torque limit or stopping the engine must be discussed with customer. -01 O Only alarm -02 O Torque reduction, ~30% -03 O Engine shutdown 5 -04 S Engine shutdown with override (default value) 28F LOW COOLANT LEVEL REACTION (EMS parameter setting) Low coolant level reaction -03 or -04 is recommended in applications where the engine is remotely operated. The selection of torque limit or stopping the engine must be discussed with customer. -00 S Without -01 O Only alarm Req. 25C-01 or -03 -02 O Torque reduction, ~30% Req. 25C-01 or -03 -03 O Engine shutdown Req. 25C-01 or -03 -04 O Engine shutdown with override Req. 25C-01 or -03 28H DROOP SETTING (EMS parameter setting) -01 O 0% The droop setting value is defined as how much the engine speed increases from full load to zero load, in % in relation to nominal speed. -02 O 2.0% -03 O 3.5% -04 S 4.0% (default value) -05 O 6.0% Mathematically it can be expressed as: High _ Nominal speed Speed idling x 100 % = droop Nominal speed -06 O 8.0% -07 O 10.0% Example: 4%= © Scania Engines 1560 – 1500 1500 x 100 Edition 2018:1 37 DATA HANDBOOK Power generation engines Ref Description Requirements 28I GOVERNOR SETTING (EMS parameter setting) -01 S Normal (default value) Remark Note: 28I-02 and 28I-03 must not be chosen without consulting after sales services. The options may only come into question after tests have been made at the site. -02 O Soft -03 O Stiff 28J Engine data 13-series RAMP START DELAY (EMS parameter setting) -01 S 0 seconds (default value) At start this is the time the engine speed shall remain at low idle speed before starting the ramp up to nominal operational speed. -02 O 2 seconds -03 O 5 seconds -04 O 10 seconds -05 O 30 seconds -06 O 60 seconds -07 O 90 seconds -08 O 120 seconds 28K RAMP UP RATE (EMS parameter setting) -01 O 100 rpm/seconds This is the rate by which the engine speed ramps up, starting from low idle up to nominal operational speed after the delay value defined in Ramp start delay (price ref 28J). -02 O 200 rpm/seconds -03 O 300 rpm/seconds -04 O 400 rpm/seconds -05 S 500 rpm/seconds (default value) 28N LOW IDLE SPEED (EMS parameter setting) -01 O 500 rpm -02 O 550 rpm -03 O 600 rpm -04 O 650 rpm -05 O 700 rpm -06 O 750 rpm -07 O 800 rpm -08 O 850 rpm -09 O 900 rpm -10 O 950 rpm -11 S 1000 rpm (default value) -12 O 1050 rpm 28O THROTTLE SETTINGS (EMS parameter setting) -06 S Nominal speed 1500/1800 rpm Note: Ref. 28O-07 is intended for customers who wish to mount a potentiometer directly to the EMS for fine tuning of the nominal engine speed. -07 O Fine tune of nominal speed always active 38 Edition 2018:1 © Scania Engines Drw No DATA HANDBOOK Power generation engines Ref Description 28S HIGH CHARGE TEMP REACTION Requirements Engine data 13-series Remark Drw No Note: • Alarm is always included regardless of option. • Override option refers to engine shutdown only, not torque reduction. -01 O Alarm only -02 O Torque reduction on low limit -03 O Engine shutdown on high limit -04 O Engine shutdown on high limit and torque reduction on low limit -05 S Engine shutdown on high limit (with override option) -06 O Engine shutdown on high limit (with override option) and torque reduction at low limit 28U SPLIT FUELING -00 S Without -01 O With 29E SMOKE LIMITER SETTINGS This option determines the relationship between the engine response and the engine smoke limiter. 5 is the highest engine respons and 1 is the highest smoke limiter. -01 O 1 -02 O 2 5 -03 O 3 -04 O 4 -05 S 5 45 FLYWHEEL -01 S SAE14, pilot hole Ø80 mm 46 1 925 825 FLYWHEEL HOUSING -01 S SAE1 flange, silumin -11 O SAE1 flange, cast iron 1 925 826 Req. 99L-03 © Scania Engines 1 925 826 Edition 2018:1 39 DATA HANDBOOK Power generation engines Ref Description 49 ENGINE SUSPENSION Requirements Engine data 13-series Remark Drw No Main factors to consider when selecting engine suspension are the installation height of the engine and the forces applied to the engine and driven equipment due to operating conditions. For further information please see the Installation manual. All engine suspensions are available with • Front-mounted brackets • Front- and rear-mounted brackets or • Front-mounted brackets and prepared for rear-mounted brackets, which means that the surface on the flywheel housing intended for rear-mounted brackets is unpainted. -00 O Without 40 Req. 74-15 or -17 -01 S Fixed suspension, low: 120 mm below the crankshaft Front-mounted brackets 1 858 891 -01Z O Fixed suspension, low: 120 mm below the crankshaft Front-mounted brackets. Prepared for rear-mounted brackets. 1 858 891 -02 O Fixed suspension, low: 120 mm below the crankshaft Front- and rear-mounted brackets 1 858 891 -03 O Fixed suspension, power pack type: 230 mm below the crankshaft Front-mounted brackets 1 858 891 -03Z O Fixed suspension, power pack type: 230 mm below the crankshaft Front-mounted brackets. Prepared for rear-mounted brackets. 1 858 891 -04 O Fixed suspension, power pack type: 230 mm below the crankshaft Front- and rear-mounted brackets 1 858 891 -05 O Stiff rubber suspension, low: 186-190 mm below the crankshaft Front-mounted brackets 1 858 891 -05Z O Stiff rubber suspension, low: 186-190 mm below the crankshaft Front-mounted brackets. Prepared for rear-mounted brackets. 1 858 891 -06 O Stiff rubber suspension, low: 186-190 mm below the crankshaft Front- and rear-mounted brackets 1 858 891 -07 O Stiff rubber suspension, power pack type: 296-300 mm below the crankshaft Front-mounted brackets 1 858 891 -07Z O Stiff rubber suspension, power pack type: 296-300 mm below the crankshaft Front-mounted brackets. Prepared for rear-mounted brackets. 1 858 891 -08 O Stiff rubber suspension, power pack type: 296-300 mm below the crankshaft Front- and rear-mounted brackets 1 858 891 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Ref Description 49B RUBBER SUSPENSION FOR ALTERNATOR SUPPORT Requirements Engine data 13-series Remark Drw No Rubber insulators should be selected depending on the installation. Each installation holds special physical characteristics that may affect the performance of the rubber. To be able to select insulators with the correct rubber properties, the builder should perform a proper calculation that verifies that the rubber insulators are suitable for the installation. -00 S Without -01 O 55 shore, 2 pieces Nominal stiffness: 870 N/mm. 1 119 157 Max allowable static deflection: 6 mm. -02 O 55 shore, 4 pieces Nominal stiffness: 870 N/mm. 1 119 157 Max allowable static deflection: 6 mm. -03 O 65 shore, 2 pieces Nominal stiffness: 1300 N/mm. 1 119 158 Max allowable static deflection: 6 mm. -04 O 65 shore, 4 pieces Nominal stiffness: 1300 N/mm. 1 119 158 Max allowable static deflection: 6 mm. 51 AIR CLEANER The selection of air cleaner depends on the concentration of dust in the air surrounding the generator set. • Light duty air cleaner is suitable for applications in urban areas, indoor use and other low dust environments. • Medium duty air cleaner is suitable for applications working in dusty environments like general construction and agriculture equipment. -00 S Without -01 O Prepared -02 O Light duty Ø13” Not for DC13 093A Mounted on the flywheel housing 1 925 156 -16 O Light duty Ø15” Mounted on the flywheel housing 2 051 133 -55 O Medium duty Ø15” with rain protection cap Mounted on the flywheel housing 2 051 133 -56 O Medium duty Ø15” Mounted on the flywheel housing 2 051 133 -57 O Medium duty Ø15” with rain protection cap Req. 51A-00 Delivered separately, without hose 2 602 590 -58 O Medium duty Ø15” Req. 51A-00 Delivered separately, without hose 2 602 590 -25 O Light duty Ø13” Req 74-17 - Mounted parts delivered separately Not for DC13 093A -26 O Light duty Ø15” Req 74-17 - Mounted parts delivered separately -75 O Medium duty Ø15” with rain protection Req 74-17 cap - Mounted parts delivered separately 5 Note: In case of container transport, Scania recommends 51-25, -26, -75 or -76. These comply to 51-02, -16, -55 or -56, but with mounted parts delivered separatetly, which enables a more efficient and optimised transport. -76 O Medium duty Ø15” Req 74-17 - Mounted parts delivered separately © Scania Engines Edition 2018:1 41 DATA HANDBOOK Power generation engines Ref Description 51A SAFETY CARTRIDGE Engine data 13-series Requirements Remark Only for medium duty air cleaner Not with 56-57 or-58 Not for DC13 093A . Drw No -00 S Without -01 O With 51B HOSE FOR AIR CLEANER -00 S Without -01 O With 56 Between turbocharger and separately delivered air filter; 1050 mm 1 933 007 EXHAUST BEND Exhaust bend should be selected to fit the connecting exhaust system. Please consider the entire exhaust system installation. -01 S Without, but with turbo-mounted flange Note: Check ref. 57- for suitable exhaust fitting. -02 O 90° bend, adjustable direction DC13 072/073/093A:1 746 176 DC13 071A:1 926 534 57 EXHAUST FITTINGS Exhaust fittings are selected in cooperation with the customer in order to fit the exhaust system. -00 S Without -01 O Flange, Ø114 mm Req. 56-02 1 926 536 -02 O Flange, Ø130 mm Req. 56-02 1 926 536 -03 O Flange, Ø155 mm Req. 56-02 1 926 536 -04 O Exhaust bellows and flange, Ø114 mm Req. 56-02 1 926 536 -05 O Exhaust bellows and flange, Ø130 mm Req. 56-02 1 926 536 -06 O Exhaust bellows and flange, Ø155 mm Req. 56-02 1 926 536 60 OIL SUMP There are 2 basic versions of the oil sump: deep front and low. The deep front oil sump can be used in most applications, and the low oil sump should be used where there is limited space below the engine. -01BS Deep front oil sump without ladder frame -03 O Low oil sump 60A 1 927 084 Not with 74-04 or -17 1 927 084 OIL DIPSTICK The position of the oil dipstick is chosen in cooperation with the customer in order to have an easy access for daily maintenance. 42 -01 S Short, left-hand side, in cylinder block Req. 61-01A or -01B 2 060 862 -02 O Long, left-hand side, rear, in cylinder block Req. 61-05A or -05B 1 861 112 -03 O Long, left-hand side, above the valve cover Req. 61-04 Edition 2018:1 © Scania Engines Accessible from the right-hand side 2 007 889 DATA HANDBOOK Power generation engines Ref Description 60B ENGINE OIL, FACTORY FILLED Requirements Engine data 13-series Remark Drw No The engine can be delivered with factory filled engine oil. This option is suitable for customers who want to reduce or eliminate handling of oil in their production process. Engine oil: Scania LDF-3. Viscosity class: 10W-40. Outside temperature: -20ºC - >+30ºC. -00 S Without -01 O For deep front oil sump without ladder frame Req. 60-01B -04 O For low oil sump Req. 60-03 61 OIL FILLER The position of the oil filler should be selected in cooperation with the customer, to ensure easy access. Req. 60A-01 2 060 862 -01BO In cylinder block, left-hand side and Req. 60A-01 extra oil filler in valve cover, cylinder 1 2 060 862 -01AS In cylinder block, left-hand side -04 O In valve cover, cylinder 1 Req. 60A-03 -05AO In cylinder block, rear, left-hand side Req. 60A-02 1 861 112 -05BO In cylinder block, rear, left-hand side, Req. 60A-02 and extra oil filler in valve cover, cylinder 1 1 861 112 62 OIL DRAINING The selection of oil draining depends on the installation. If the oil should be drained through a hose, a valve for gravity draining can be used. The oil should be warm, otherwise the usage of a hand pump is recommended.The hand pump is also to be used if the oil is drained to a level above the engine. 5 -01 S With magnetic drain plug -02 O With valve Req. 60-01B 2 012 029 -03 O With hand pump, right-hand side Delivered loose 1 859 126 -04 O With hand pump, left-hand side Delivered loose 1 859 126 67 HEAVY-DUTY BELT TRANSMISSION -00 S Without -01 O With Not with 25E-00 Req. 72-00 For inner belt drive 2 035 947 -02 O With, incl. dust cover for fan drive Not with 25E-00 or 72-00 For both inner and outer belt drive 2 035 947 72 FAN The selection of fan depends on the need for engine cooling. Factors that need to be considered are the air pressure drop in the installation and air flow necessary. The fan is normally matched with the radiator selected for the application. -00 S Without fan and fan drive -01 O Prepared for fan, ratio 1:0.9 1 861 092 -02 O Prepared for fan, ratio 1:1.1 -12 O Pusher, Ø813 mm, ratio 1:0.9 1 861 092 Not for DC13 093A -15 O Pusher, Ø914 mm, ratio 1:0.9 © Scania Engines For cooling package 1.1 m2 1 918 482 For cooling package 1.3 m 1 918 483 2 Edition 2018:1 43 DATA HANDBOOK Power generation engines Ref Description 72A FAN SPACER LENGTH -00 S Without Requirements Engine data 13-series Remark Drw No Not with 72-01 or -02 -01 O 116 mm (default if prepared for fan) Req. 72-01 or -02 1 940 791 -02 O 70 mm Req. 72-01 or -02 1 940 791 -03 O 86 mm Req. 72-01 or -02 1 940 791 -04 O 96 mm Req. 72-01 or -02 1 940 791 -05 O 125 mm Req. 72-01 or -02 1 940 791 -06 O 136 mm Req. 72-01 or -02 1 940 791 -07 O 144 mm Req. 72-01 or -02 1 940 791 -08 O 170 mm Req. 72-01 or -02 1 940 791 74 COOLING PACKAGE The selection of cooling package depends on the engine rating, ambient temperature and the load profile of the application. Scania Power Pack (option 74-16) consists of a radiator with all piping fitted. It is suitable for heavyduty conditions. Option 74-03 is not assembled on the engine and needs to be assembled by customer. With adequate belt protection and captive screws Scania’s cooling packages meet the EC Machinery Directive. They fit within the 1066 mm limit for installations in canopies. Cooling capacity is improved with approx. 20% compared to P96 cooling packages. -00 O Without Not for DC13 071A -01 S Prepared, charge air pipe pointing upwards 44 -02 O Prepared, charge air pipe pointing downwards Not for DC13 071A -03 O Cooling package and radiator 1.1 m2 including fan cover, expansion tank and fan and belt protection Not for DC13 093A -04 O Cooling package and radiator 1.3 m2 including fan cover, expansion tank and fan and belt protection Not with 60-03 Recommended for max. 406 kW 1 746 151 1 746 150 Req. 49-00 -15 O Scania Power Pack 1.1 m2 Engine-mounted cooling package and Req. 72-12 radiator 1.1 m2 including fan cover, Not for DC13 093A expansion tank, fan and belt protection and front mounting brackets 1 828 755 Req. 49-00 -17 O Scania Power Pack 1.3 m2 Engine-mounted cooling package and Req. 72-15 radiator 1.3 m2 including fan cover, Not with 60-03 expansion tank, fan and belt protection Not for DC13 093A and front mounting brackets 2 138 977 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Ref Description 91 SIDE-MOUNTED POWER TAKE-OFF (PTO) Requirements Engine data 13-series Remark Drw No A side-mounted PTO is used for engine-mounted hydraulic pumps or compressors. The gear ratio of the PTO should be selected in accordance with the required speed of the driven pump or compressor. The interface is SAE B or ED120P. -00 S Without -01 O Prepared for SAE B -02 O SAE B, pointing backwards 92 1 448 964 AIR COMPRESSOR -00 S Without -01 O With 96C Only DC13 071/72/73A 1 869 629 STUDS IN FLYWHEEL HOUSING -00 S Without -01 O With 98C FUEL PRE-FILTER Note: Requires a pre-filter from an external manufacturer. If no filter is mounted the engine warranty is not valid. -00 O Without -01 S With water separator -04 O With water separator and heater 98R 1 521 714 Only PDE engines 1 521 714 CENTRIFUGAL OIL CLEANER The option accessible from below should be selected for installations where access from above is limited. 5 -01 S Accessible from above -02 O Accessible from below 99G PAINTWORK There is a risk for corrosion on unpainted surfaces. In order to avoid corrosion during transport or long storage, Scania recommends to select an option where all engine parts are painted. -01A S Orange standard quality/unpainted exhaust manifold and turbocharger -21 O Orange heavy-duty quality/silver on exhaust manifold and turbocharger Recommended for engines operating outdoors without shelter. -23AO Orange standard quality/silver on exhaust manifold and turbocharger 99L CRANKCASE VENTILATION -01 S Open, direction downwards, rear Req. 46-01 -03 O Closed 2 108 157 Internal ventilation Oil filler in cyl 1 © Scania Engines 1 818 657 Edition 2018:1 45 DATA HANDBOOK Power generation engines Ref Description 99M ASSISTANCE STICKER -01 S Standard Requirements Req. 46-01 -02 O 2 assistance stickers 99P Engine data 13-series Remark Drw No 1 sticker assembled on the rocker cover2 234 806 Additional sticker supplied separately 2 234 806 OPERATOR’S MANUAL -00 S Without Note: If no preferred language is specified when ordering, the Operator’s manual will be delivered in English. The following languages are available: • Chinese (simplified) • Dutch • English • Finnish • French • German • Italian • Japanese • Korean • Norwegian • Russian • Spanish • Swedish The following languages are only available in Scania’s Technical Information Library, TIL: • Czech • Danish • Polish -01 O 1 copy -02 O 2 copies -03 O 3 copies 99Q SPARE PARTS CATALOGUE -00 S Without -01 O 1 copy -02 O 2 copies -03 O 3 copies 46 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines 6 Engine data 16-series, E2011 ENGINE DATA 16-series, E2011 Contents General information�������������������������������������������������������������������������������������������������������������������������������� 2 Engine programme��������������������������������������������������������������������������������������������������������������������������������� 4 Basic data ��������������������������������������������������������������������������������������������������������������������������������������������� 6 Technical data���������������������������������������������������������������������������������������������������������������������������������������� 8 DC16 071A, 438-483 kW / 500-540 kVA (engine ref. 02-01)������������������������������������������������������������ 8 DC16 071A, 480-483 kW / 549-540 kVA (engine ref. 02-02)������������������������������������������������������������ 9 DC16 072A, 536-632 kW / 601-715 kVA (engine ref. 02-11)���������������������������������������������������������� 10 DC16 072A, 578-678 kW / 651-770 kVA (engine ref. 02-12)���������������������������������������������������������� 11 DC16 072A, 621-704 kW / 701-800 kVA (engine ref. 02-13)���������������������������������������������������������� 12 DC16 078A, 534-587 kW / 600-660 kVA (engine ref. 02-41)���������������������������������������������������������� 13 DC16 078A, 576-634 kW / 650-715 kVA (engine ref. 02-42)���������������������������������������������������������� 14 DC16 078A, 620-680 kW / 700-770 kVA (engine ref. 02-43)���������������������������������������������������������� 15 DC16 093A, 447-496 kW / 501-567 kVA (engine ref. 02-51)���������������������������������������������������������� 16 DC16 093A, 486-538 kW / 550-613 kVA (engine ref. 02-52)���������������������������������������������������������� 17 DC16 093A, 529-585 kW / 600-668 kVA (engine ref. 02-53)���������������������������������������������������������� 18 DC16 093A, 558-634 kW / 640-720 kVA (engine ref. 02-54)���������������������������������������������������������� 19 Basic dimensions��������������������������������������������������������������������������������������������������������������������������������� 20 DC16 071A��������������������������������������������������������������������������������������������������������������������������������������20 DC16 072/078A�������������������������������������������������������������������������������������������������������������������������������22 DC16 093A��������������������������������������������������������������������������������������������������������������������������������������24 Altitude power reduction����������������������������������������������������������������������������������������������������������������������� 26 Coolant flow����������������������������������������������������������������������������������������������������������������������������������������� 30 Exhaust noise��������������������������������������������������������������������������������������������������������������������������������������� 31 Engine sound power level�������������������������������������������������������������������������������������������������������������������� 31 Equipment list��������������������������������������������������������������������������������������������������������������������������������������� 34 © Scania Engines Edition 2018:1 6A 1 DATA HANDBOOK Power generation engines General information Standard equipment Scania Engine Management System, EMS Extra high pressure fuel injection system, XPI - only DC16 072/078A Unit injectors, PDE - only DC16 071/093A Turbocharger Fuel filter Fuel pre-filter with water separator, for separate mounting Fuel heater - only DC16 072/078A Oil filter, full flow Centrifugal oil cleaner Oil cooler, integrated in cylinder block Oil filler, in valve cover Deep front oil sump Oil dipstick, in cylinder block Magnetic drain plug for oil draining Starter, 1-pole 7.0 kW (EMS controlled) Alternator, 1-pole 100A (EMS controlled) Flywheel, SAE 14 Silumin flywheel housing, SAE 1 flange Cast iron flywheel housing, SAE 1 flange Front-mounted engine brackets EGR system - only DC16 071A Open crankcase ventilation For optional equipment, see ‘Equipment list’ at the end of this section. 2 Edition 2018:1 © Scania Engines Engine data 16-series, E2011 DATA HANDBOOK Power generation engines Engine data 16-series, E2011 Power Ratings For power rating definitions, see section 2. Emission compliance For detailed information about approved and certified engines, access the Scania Group Intranet (Reflex), commercial support site, https://salesservices-intranet.scania.com to view or download the appropriate certificate. Dual speed configuration The engine speed can be switched between 1500 rpm (50 Hz) and 1800 rpm (60 Hz) via the Coordinator/EMS. Note: The default setting is 1500 rpm (50 Hz) from factory. To manually change the nominal speed, see the electrical systems Installation manual or EMS CAN specifications on the Scania Group Intranet (Reflex), Commercial support site, https://salesservices-intranet.scania.com. 6A © Scania Engines Edition 2018:1 3 DATA HANDBOOK Power generation engines Engine data 16-series, E2011 Engine programme EU Stage IIIA, China Phase III and CPCB II* compliant engines Engine type 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP PRP Factory order reference sequence Engine ref. kW kVA kW kVA DC16 071A 438 500 483 540 PRP: 13-03 35-20 12-38 02-01 DC16 071A 480 549 483 540 PRP: 13-03 35-20 12-40 02-02 Rating Engine speed Output *) Mass Emission & Smoke Norms for Genset Diesel Engine, up to 800 kW (for India) Fuel optimized engines These engines do not comply with any emission legislations and therefore cannot be sold or used in any markets where certain emission requirements need to be fulfilled. Below the power levels 50 Hz and 60 Hz for both DC16 072A and DC16 078A are shown. Please note that according to the engines stepload performance, the engine DC16 072A is optimized for 60 Hz and DC16 078A for 50 Hz. More details can be found in the engine specific technical data on the following pages. Engine type PRP ESP 536 601 587 661 DC16 072A 578 651 634 716 DC16 072A 621 701 680 771 DC16 078A DC16 078A DC16 078A Edition 2018:1 1800 rpm (60 Hz) PRP ESP kW kVA kW kVA kW kVA kW kVA DC16 072A Engine type 4 1500 rpm (50 Hz) 1500 rpm (50 Hz) PRP ESP PRP: ESP: PRP: 619 700 678 770 ESP: PRP: 642 728 704 800 ESP: 576 650 632 715 1800 rpm (60 Hz) PRP ESP Factory order reference sequence Rating Engine speed Output 13-03 13-04 13-03 13-04 13-03 13-04 35-20 35-20 35-20 35-20 35-20 35-20 12-62 12-64 12-63 12-66 12-65 12-67 Rating Engine speed Output PRP: ESP: PRP: 578 650 634 715 576 650 632 715 ESP: PRP: 621 700 680 770 620 702 680 772 ESP: 13-03 13-04 13-03 13-04 13-03 13-04 © Scania Engines 02-11 02-11 02-12 02-12 02-13 02-13 Factory order reference sequence kW kVA kW kVA kW kVA kW kVA 536 600 587 660 534 600 585 660 Engine ref. 35-20 35-20 35-20 35-20 35-20 35-20 12-93 12-96 12-94 12-97 12-95 12-98 Engine ref. 02-41 02-41 02-42 02-42 02-43 02-43 DATA HANDBOOK Power generation engines Engine data 16-series, E2011 Fuel optimized engines Engine type DC16 093A DC16 093A DC16 093A DC16 093A 1500 rpm (50 Hz) PRP ESP 1800 rpm (60 Hz) PRP ESP Factory order reference sequence kW kVA kW kVA kW kVA kW kVA Rating Engine speed Output PRP: ESP: PRP: 486 555 535 613 489 550 538 607 ESP: PRP: 529 606 582 668 532 600 585 663 ESP: PRP: 558 640 614 706 576 652 634 720 ESP: 13-03 13-04 13-03 13-04 13-03 13-04 13-03 13-04 451 514 496 567 447 501 492 553 35-20 35-20 35-20 35-20 35-20 35-20 35-20 35-20 12-120 12-124 12-121 12-125 12-122 12-126 12-123 12-127 Engine ref. 02-51 02-51 02-52 02-52 02-53 02-53 02-54 02-54 Recommendation: Calculations have indicated that single bearing alternators might cause too high torsional vibrations due to high engine outputs. Thus, it is recommended to check if there is an TVC report already available when ordering. More information about already approved TVC calculations can be found on the Scania Group Intranet (Reflex), commercial support site, https://salesservices-intranet.scania.com 6A © Scania Engines Edition 2018:1 5 DATA HANDBOOK Power generation engines Engine data 16-series, E2011 Basic data General Configuration and number of cylinders........................................................................................... 90° V8 Working principle...........................................................................................................................4-stroke Bore x stroke.............................................................................................................................. 130 x 154 Displacement .....................................................................................................................................16.4 Compression ratio............................................................................................................................16.7:1 Firing order.......................................................................................................... 1 - 5 - 4 - 2 - 6 - 3 - 7 - 8 dm3 Piston speed at 1500 rpm.....................................................................................................................................7.7 at 1800 rpm...................................................................................................................................9.24 Pistons.................................................................................................................................. Steel pistons Camshaft.............................................................................................................. High position alloy steel Connection rods...............................................................................I-section press forgings of alloy steel Crankshaft.........................................................Alloy steel with hardened and polished bearing surfaces Rotation, seen from flywheel end..................................................................................Counter clockwise Total moment of inertia with flywheel SAE 14 .........................................................................................................................................3.48 Number of teeth on flywheel ring gear.................................................................................................158 Weight approx. (excl. oil and coolant)................................................................................................1340 mm dm3 m/s m/s kgm2 kg Lubrication system Oil capacity (deep front oil sump with ladder frame) min....................................................................................................................................................40 max...................................................................................................................................................48 Oil consumption..................................................................................................................................<0.2 Oil change intervals..............................................................................................................................500 Oil grade engines run on low-sulphur fuel................................ACEA E5, ACEA E7, API CI-4, API CI-4+, CK-4 engines not run on low-sulphur fuel....................Total Base Number (TBN) at least 12 (ASTM 2896) Oil pressure normal.............................................................................................................................................3-6 minimum permitted at idle speed....................................................................................................0.7 Oil temperature normal.......................................................................................................................................90-110 Oil cleaner Centrifugal filtration.........................................................................................................................5-7 Oil filter................................................................................................................................ Paper/full flow Oil cooler...............................................................................................................Coolant cooled/full flow 6 Edition 2018:1 © Scania Engines dm3 dm3 g/kWh h bar bar °C microns DATA HANDBOOK Power generation engines Engine data 16-series, E2011 Injection system Type XPI engines...................................................................................................Extra high pressure, XPI PDE engines..........................................................................................................Unit injectors, PDE Governor................................................................................Scania Engine Management System, EMS Fuel filter XPI engines.......................................................................................................Paper filter element, 3 PDE engines.....................................................................................................Paper filter element, 6 Fuel pre-filter with water separator XPI engines.......................................................................................................Paper filter element, 5 PDE engines...................................................................................................Paper filter element, 10 microns microns microns microns Cooling system Coolant volume excl. radiator DC16 072/078A/093.........................................................................................................................24 DC16 071A.......................................................................................................................................26 Coolant volume incl. 1.5 m2 radiator DC16 072/078A/093.........................................................................................................................68 DC16 071A.......................................................................................................................................70 Coolant temperature.........................................................................................................................90-95 Number of thermostats.............................................................................................................................1 Opening temperature........................................................................................................................80/87 dm3 dm3 dm3 dm3 °C °C 6A Intake system Permissible pressure drop in intake system DC09/DC13 with cleaned or new filter.............................................................................................30 DC09/DC13 with blocked (dirty) filter...............................................................................................65 DC16 with cleaned or new filter........................................................................................................40 DC16 with blocked (dirty) filter.........................................................................................................60 mbar mbar mbar mbar Electrical system, optional equipment Type..................................................................................................................................1-pole, 24V, DC Starter, standard equipment........................................................................................1-pole, 24V, 7.0 kW Alternator, standard equipment..................................................................................... 1-pole, 28V, 100A © Scania Engines Edition 2018:1 7 DATA HANDBOOK Power generation engines Engine data 16-series, E2011 Technical data DC16 071A, 438-483 kW / 500-540 kVA (engine ref. 02-01) Emission compliance Fuel injection system Emission control technique EU Stage IIIA, China Phase III, CPCB II Unit injectors, PDE EGR 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP PRP Unit 438 483 kW 500 540 kVA 2788 2562 Nm full load 204 211 g/kWh 3/4 load 210 213 g/kWh 1/2 load 211 215 g/kWh to coolant 198 219 kW to exhaust gas 307 370 kW to charge air 78 96 kW to surrounding air 43 49 kW 32 38 kg/min upstream of charge air cooler 192 199 °C downstream of charge air cooler 50 52 °C Pressure in intake manifold 1.8 1.7 bar Pressure drop in charge air cooler bar Gross power Gross torque Fuel consumption Heat rejection Air consumption Air temperature 0.10 0.10 Exhaust flow 33 40 kg/min Exhaust temperature 524 529 °C 67 73 % 299 355 kW Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.5 m2, fan Ø965, ratio 1:0.9 PRP 1500 rpm (50 Hz) Air-on temp* (°C) Airflow (kg/s) Restriction (Pa) 62 Edition 2018:1 70 64 68 72 7 10 17 9 13 21 350 250 85 480 350 125 Fan power losses (kW) *Based on engine coolant temperature 105°C. 8 67 1800 rpm (60 Hz) 13 © Scania Engines 23 DATA HANDBOOK Power generation engines Engine data 16-series, E2011 Technical data DC16 071A, 480-483 kW / 549-540 kVA (engine ref. 02-02) Emission compliance Fuel injection system Emission control technique EU Stage IIIA, China Phase III, CPCB II Unit injectors, PDE EGR 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP PRP Unit Gross power 480 483 kW 549 540 kVA Gross torque 3056 2562 Nm full load 202 211 g/kWh 3/4 load 209 213 g/kWh 1/2 load 210 215 g/kWh to coolant 202 219 kW to exhaust gas 339 370 kW to charge air 86 96 kW to surrounding air 46 49 kW 34 38 kg/min upstream of charge air cooler 199 199 °C downstream of charge air cooler 50 52 °C Pressure in intake manifold 1.9 1.7 bar Pressure drop in charge air cooler bar Fuel consumption Heat rejection Air consumption Air temperature 0.10 0.10 Exhaust flow 35 40 kg/min Exhaust temperature 542 529 °C 61 73 % 299 355 kW 6A Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.5 m2, fan Ø965, ratio 1:0.9 PRP 1500 rpm (50 Hz) 1800 rpm (60 Hz) Air-on temp* (°C) 61 65 69 64 68 72 Airflow (kg/s) 7 10 17 9 13 21 350 250 85 480 350 125 Restriction (Pa) Fan power losses (kW) *Based on engine coolant temperature 105°C. 13 © Scania Engines 23 Edition 2018:1 9 DATA HANDBOOK Power generation engines Engine data 16-series, E2011 Technical data DC16 072A, 536-632 kW / 601-715 kVA (engine ref. 02-11) Emission compliance Fuel injection system Fuel optimized XPI 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP ESP PRP ESP Unit 536 587 576 632 kW 601 661 650 715 kVA 3412 3737 3056 3353 Nm full load 192 193 199 199 g/kWh 3/4 load 192 191 196 195 g/kWh 1/2 load 196 195 203 202 g/kWh Gross power Gross torque Fuel consumption Heat rejection to coolant 203 221 222 240 kW to exhaust gas 362 397 421 457 kW to charge air 82 96 98 118 kW to surrounding air 49 54 55 60 kW 35 38 41 44 kg/min upstream of charge air cooler 181 195 185 205 °C downstream of charge air cooler 44 46 46 49 °C Pressure in intake manifold 1.9 2.2 1.9 2.2 bar Pressure drop in charge air cooler 0.10 0.10 0.10 0.15 bar Exhaust flow 37 40 43 47 kg/min Exhaust temperature 552 563 551 553 °C 64 60 70 65 % 343 349 403 411 kW Air consumption Air temperature Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.5 m2, fan Ø965, ratio 1500 rpm: 1:1.1, ratio 1800 rpm: 1:0.9 1500 rpm (50 Hz) PRP 1800 rpm (60 Hz) ESP ESP Air-on temp* (°C) 69 70 71 66 68 69 63 66 71 59 63 66 Airflow (kg/s) 16 18 20 16 18 20 16 19 20 16 19 20 Restriction (Pa) 260 150 100 260 150 100 260 150 100 260 150 100 Fan power losses (kW) 25 *Based on engine coolant temperature 110°C. 10 PRP Edition 2018:1 23 © Scania Engines DATA HANDBOOK Power generation engines Engine data 16-series, E2011 Technical data DC16 072A, 578-678 kW / 651-770 kVA (engine ref. 02-12) Emission compliance Fuel injection system Fuel optimized XPI 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP ESP PRP ESP Unit 578 634 619 678 kW 651 716 700 770 kVA 3680 4036 3284 3597 Nm full load 193 193 199 199 g/kWh 3/4 load 191 191 195 196 g/kWh 1/2 load 195 194 202 201 g/kWh to coolant 218 236 235 255 kW to exhaust gas 392 427 449 487 kW to charge air 93 110 114 135 kW to surrounding air 53 58 59 64 kW 37 40 44 47 kg/min upstream of charge air cooler 193 209 200 221 °C downstream of charge air cooler 46 48 48 51 °C Pressure in intake manifold 2.1 2.4 2.1 2.4 bar Pressure drop in charge air cooler 0.10 0.10 0.15 0.15 bar Exhaust flow 39 42 46 49 kg/min Exhaust temperature 563 565 552 557 °C 60 56 66 61 % 345 355 411 411 kW Gross power Gross torque Fuel consumption Heat rejection Air consumption Air temperature 6A Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.5 m2, fan Ø965, ratio 1500 rpm: 1:1.1, ratio 1800 rpm: 1:0.9 1500 rpm (50 Hz) PRP 1800 rpm (60 Hz) ESP PRP ESP Air-on temp* (°C) 67 68 69 64 66 67 60 64 69 56 60 64 Airflow (kg/s) 16 18 20 16 18 20 16 19 20 16 19 20 Restriction (Pa) 260 150 100 260 150 100 260 150 100 260 150 100 Fan power losses (kW) 25 *Based on engine coolant temperature 110°C. 23 © Scania Engines Edition 2018:1 11 DATA HANDBOOK Power generation engines Engine data 16-series, E2011 Technical data DC16 072A, 621-704 kW / 701-800 kVA (engine ref. 02-13) Emission compliance Fuel injection system Fuel optimized XPI 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP ESP PRP ESP Unit 621 680 642 704 kW 701 771 728 800 kVA 3953 4329 3406 3735 Nm full load 193 195 199 200 g/kWh 3/4 load 191 191 195 197 g/kWh 1/2 load 194 194 202 200 g/kWh Gross power Gross torque Fuel consumption Heat rejection to coolant 232 258 243 268 kW to exhaust gas 419 460 463 511 kW to charge air 106 124 122 140 kW to surrounding air 57 63 61 67 kW 39 42 45 47 kg/min upstream of charge air cooler 205 221 208 226 °C downstream of charge air cooler 47 48 49 51 °C Pressure in intake manifold 2.3 2.6 2.2 2.4 bar Pressure drop in charge air cooler 0.10 0.10 0.15 0.15 bar Exhaust flow 41 45 47 50 kg/min Exhaust temperature 565 575 554 574 °C 57 52 65 60 % 355 355 417 427 kW Air consumption Air temperature Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.5 m2, fan Ø965, ratio 1500 rpm: 1:1.1, ratio 1800 rpm: 1:0.9 1500 rpm (50 Hz) PRP 1800 rpm (60 Hz) ESP ESP Air-on temp* (°C) 64 66 68 61 63 65 59 62 68 55 59 63 Airflow (kg/s) 16 18 20 16 18 20 16 19 20 16 19 20 Restriction (Pa) 260 150 100 260 150 100 260 150 100 260 150 100 Fan power losses (kW) 25 *Based on engine coolant temperature 110°C. 12 PRP Edition 2018:1 23 © Scania Engines DATA HANDBOOK Power generation engines Engine data 16-series, E2011 Technical data DC16 078A, 534-587 kW / 600-660 kVA (engine ref. 02-41) Emission compliance Fuel injection system Fuel optimized XPI 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP ESP PRP ESP Unit 536 587 534 585 kW 600 660 600 660 kVA 3412 3737 2833 3104 Nm full load 192 192 198 200 g/kWh 3/4 load 188 189 196 196 g/kWh 1/2 load 191 190 200 199 g/kWh Gross power Gross torque Fuel consumption Heat rejection to coolant 175 187 184 211 kW to exhaust gas 349 389 385 425 kW to charge air 108 116 99 107 kW to surrounding air 48 53 50 55 kW 41 42 43 44 kg/min upstream of charge air cooler 201 209 183 191 °C downstream of charge air cooler 46 47 48 49 °C Pressure in intake manifold 2.4 2.5 2.0 2.1 bar Pressure drop in charge air cooler 0.1 0.1 0.2 0.2 bar Exhaust flow 43 44 45 46 kg/min Exhaust temperature 474 504 496 523 °C 71 65 97 91 % 379 380 520 533 kW Air consumption Air temperature 6A Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.5 m2, fan Ø965, ratio 1500 rpm: 1:1.1, ratio 1800 rpm: 1:0.9 1500 rpm (50 Hz) PRP 1800 rpm (60 Hz) ESP PRP ESP Air-on temp* (°C) 69 70 71 66 68 69 63 66 71 59 63 66 Airflow (kg/s) 16 18 20 16 18 20 16 19 20 16 19 20 Restriction (Pa) 260 150 100 260 150 100 260 150 100 260 150 100 Fan power losses (kW) 25 *Based on engine coolant temperature 110°C. 23 © Scania Engines Edition 2018:1 13 DATA HANDBOOK Power generation engines Engine data 16-series, E2011 Technical data DC16 078A, 576-634 kW / 650-715 kVA (engine ref. 02-42) Emission compliance Fuel injection system Fuel optimized XPI 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP ESP PRP ESP Unit 578 634 576 632 kW 650 715 650 715 kVA 3680 4036 3056 3353 Nm full load 192 191 199 201 g/kWh 3/4 load 188 190 196 197 g/kWh 1/2 load 190 189 199 197 g/kWh to coolant 186 194 206 238 kW Gross power Gross torque Fuel consumption Heat rejection to exhaust gas 382 424 418 461 kW to charge air 115 123 106 115 kW to surrounding air 52 57 54 60 kW 42 43 44 45 kg/min 208 216 190 198 °C Air consumption Air temperature upstream of charge air cooler 47 48 49 50 °C Pressure in intake manifold downstream of charge air cooler 2.5 2.6 2.1 2.2 bar Pressure drop in charge air cooler 0.1 0.2 0.2 0.2 bar Exhaust flow 44 45 46 47 kg/min Exhaust temperature 499 532 518 547 °C 66 60 90 84 % 381 380 520 533 kW Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.5 m2, fan Ø965, ratio 1500 rpm: 1:1.1, ratio 1800 rpm: 1:0.9 1500 rpm (50 Hz) PRP 1800 rpm (60 Hz) ESP ESP 67 68 69 64 66 67 60 64 69 56 60 64 Airflow (kg/s) 16 18 20 16 18 20 16 19 20 16 19 20 Restriction (Pa) 260 150 100 260 150 100 260 150 100 260 150 100 Fan power losses (kW) 25 *Based on engine coolant temperature 110°C. 14 PRP Air-on temp* (°C) Edition 2018:1 23 © Scania Engines DATA HANDBOOK Power generation engines Engine data 16-series, E2011 Technical data DC16 078A, 620-680 kW / 700-770 kVA (engine ref. 02-43) Emission compliance Fuel injection system Fuel optimized XPI 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP ESP PRP ESP Unit 621 680 620 680 kW 700 770 702 772 kVA 3953 4329 3289 3608 Nm full load 191 196 201 202 g/kWh 3/4 load 189 191 197 198 g/kWh 1/2 load 189 188 198 197 g/kWh Gross power Gross torque Fuel consumption Heat rejection to coolant 192 229 231 279 kW to exhaust gas 414 480 451 480 kW to charge air 121 128 113 121 kW to surrounding air 56 63 59 65 kW 43 44 45 47 kg/min upstream of charge air cooler 214 223 196 202 °C downstream of charge air cooler 48 51 49 49 °C Pressure in intake manifold 2.6 2.7 2.2 2.3 bar Pressure drop in charge air cooler 0.1 0.2 0.2 0.2 bar Exhaust flow 45 46 47 49 kg/min Exhaust temperature 524 578 541 557 °C 61 56 84 78 % 381 380 520 533 kW Air consumption Air temperature 6A Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.5 m2, fan Ø965, ratio 1500 rpm: 1:1.1, ratio 1800 rpm: 1:0.9 1500 rpm (50 Hz) PRP 1800 rpm (60 Hz) ESP PRP ESP Air-on temp* (°C) 64 66 68 61 63 65 59 62 68 55 59 63 Airflow (kg/s) 16 18 20 16 18 20 16 19 20 16 19 20 Restriction (Pa) 260 150 100 260 150 100 260 150 100 260 150 100 Fan power losses (kW) 25 *Based on engine coolant temperature 110°C. 23 © Scania Engines Edition 2018:1 15 DATA HANDBOOK Power generation engines Engine data 16-series, E2011 Technical data DC16 093A, 447-496 kW / 501-567 kVA (engine ref. 02-51) Emission compliance Fuel injection system Fuel optimized PDE 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP ESP PRP ESP Unit 451 496 447 492 kW 514 567 501 553 kVA 2871 3158 2371 2610 Nm full load 189 191 199 199 g/kWh 3/4 load 190 190 202 200 g/kWh 1/2 load 197 195 211 208 g/kWh 139 156 158 174 kW Gross power Gross torque Fuel consumption Heat rejection to coolant to exhaust gas 288 329 304 341 kW to charge air 102 107 115 118 kW to surrounding air 41 45 42 47 kW 40 41 45 46 kg/min 194 199 193 196 °C Air consumption Air temperature upstream of charge air cooler 44 45 45 45 °C Pressure in intake manifold downstream of charge air cooler 2.2 2.3 2.1 2.1 bar Pressure drop in charge air cooler 0.1 0.1 0.1 0.1 bar Exhaust flow 41 43 47 47 kg/min Exhaust temperature 413 452 392 427 °C 71 65 98 89 % 322 322 438 438 kW Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.5 m2, fan Ø965, ratio 1:0.9 1500 rpm (50 Hz) PRP ESP PRP ESP Air-on temp* (°C) 62 67 70 60 64 68 68 70 75 64 68 70 Airflow (kg/s) 7 10 17 7 10 17 16 19 20 16 19 20 350 250 100 350 250 100 260 150 100 260 150 100 Restriction (Pa) Fan power losses (kW) 16 1800 rpm (60 Hz) Edition 2018:1 13 21 © Scania Engines DATA HANDBOOK Power generation engines Engine data 16-series, E2011 Technical data DC16 093A, 486-538 kW / 550-613 kVA (engine ref. 02-52) Emission compliance Fuel injection system Fuel optimized PDE 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP ESP PRP ESP Unit Gross power 486 535 489 538 kW 555 613 550 607 kVA Gross torque 3094 3406 2594 2854 Nm full load 190 194 199 200 g/kWh 3/4 load 190 189 200 200 g/kWh 1/2 load 195 194 208 206 g/kWh to coolant 152 177 173 193 kW to exhaust gas 317 374 338 383 kW to charge air 107 108 118 123 kW to surrounding air 44 50 46 51 kW 41 41 46 46 kg/min upstream of charge air cooler 199 201 196 201 °C downstream of charge air cooler 45 45 45 46 °C Pressure in intake manifold 2.3 2.3 2.1 2.2 bar Fuel consumption Heat rejection Air consumption Air temperature 6A Pressure drop in charge air cooler 0.1 0.1 0.1 0.1 bar Exhaust flow 42 43 47 48 kg/min Exhaust temperature 439 501 425 465 °C 66 60 90 81 % 322 322 438 438 kW Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.5 m2, fan Ø965, ratio 1:0.9 1500 rpm (50 Hz) PRP 1800 rpm (60 Hz) ESP PRP ESP Air-on temp* (°C) 60 65 68 57 62 65 66 68 73 62 66 68 Airflow (kg/s) 7 10 17 7 10 17 16 19 20 16 19 20 350 250 100 350 250 100 260 150 100 260 150 100 Restriction (Pa) Fan power losses (kW) 13 21 © Scania Engines Edition 2018:1 17 DATA HANDBOOK Power generation engines Engine data 16-series, E2011 Technical data DC16 093A, 529-585 kW / 600-668 kVA (engine ref. 02-53) Emission compliance Fuel injection system Fuel optimized PDE 1500 rpm (50 Hz) 1800 rpm (60 Hz) PRP ESP PRP ESP Unit 529 582 532 585 kW 606 668 600 663 kVA 3368 3705 2822 3104 Nm full load 193 198 200 202 g/kWh 3/4 load 189 189 200 199 g/kWh 1/2 load 194 192 206 204 g/kWh Gross power Gross torque Fuel consumption Heat rejection to coolant 173 199 191 213 kW to exhaust gas 367 430 376 432 kW to charge air 108 114 122 132 kW to surrounding air 49 55 51 56 kW 41 42 46 48 kg/min upstream of charge air cooler 201 207 200 208 °C downstream of charge air cooler 45 47 46 47 °C Pressure in intake manifold 2.3 2.4 2.2 2.3 bar Pressure drop in charge air cooler 0.1 0.1 0.1 0.2 bar Exhaust flow 43 44 48 50 kg/min Exhaust temperature 494 552 458 500 °C 61 55 82 75 % 322 322 438 438 kW Air consumption Air temperature Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.5 m2, fan Ø965, ratio 1:0.9 1500 rpm (50 Hz) PRP ESP PRP ESP Air-on temp* (°C) 57 62 65 55 59 62 63 66 71 59 63 66 Airflow (kg/s) 7 10 17 7 10 17 16 19 20 16 19 20 350 250 100 350 250 100 260 150 100 260 150 100 Restriction (Pa) Fan power losses (kW) 18 1800 rpm (60 Hz) Edition 2018:1 13 21 © Scania Engines DATA HANDBOOK Power generation engines Engine data 16-series, E2011 Technical data DC16 093A, 558-634 kW / 640-720 kVA (engine ref. 02-54) Emission compliance Fuel injection system Fuel optimized PDE 1500 rpm (50 Hz) Gross power Gross torque 1800 rpm (60 Hz) PRP ESP PRP ESP Unit 558 614 576 634 kW 640 706 652 720 kVA 3552 3909 3056 3363 Nm Fuel consumption full load 197 198 202 207 g/kWh 3/4 load 189 189 199 199 g/kWh 1/2 load 193 192 204 202 g/kWh 189 219 209 242 kW Heat rejection to coolant to exhaust gas 406 443 422 488 kW to charge air 109 125 131 148 kW to surrounding air 52 58 55 63 kW 41 44 47 50 kg/min upstream of charge air cooler 202 218 207 229 °C downstream of charge air cooler 45 48 47 53 °C Pressure in intake manifold 2.4 2.6 2.3 2.5 bar Pressure drop in charge air cooler 0.1 0.1 0.2 0.2 bar Exhaust flow 43 46 49 52 kg/min Exhaust temperature 536 546 493 536 °C 58 52 76 69 % 322 322 438 438 kW Air consumption Air temperature 6A Step load performance (According to class G2. See section 2 for more information.) Cooling performance Cooling package 1.5 m2, fan Ø965, ratio 1:0.9 1500 rpm (50 Hz) PRP 1800 rpm (60 Hz) ESP PRP ESP Air-on temp* (°C) 56 61 64 53 57 60 60 64 69 56 60 64 Airflow (kg/s) 7 10 17 7 10 17 16 19 20 16 19 20 350 250 100 350 250 100 260 150 100 260 150 100 Restriction (Pa) Fan power losses (kW) 13 21 © Scania Engines Edition 2018:1 19 DATA HANDBOOK Power generation engines Engine data 16-series, E2011 Basic dimensions The basic dimensions are indicated with coordinates. The coordinate system is three dimensional and consists of three planes at straight angles to each other; x, y and z. The dimensions are indicated in mm from the centre of the crankshaft. 3 11 DC16 071A -522 -75 +760 2 x y z 313 313 658 3 x y z -1236 +354 +843 4 x y z -43 -108 +604 5 x y z -1072 +285 -25 6 x y z -1187 +433 +207 9 x y z -1127 -567 +249 10 Fuel return (Ø12 mm) x 10 y z -1118 -532 +198 11 Oil filler 12 Oil dipstick x 11 y z -812 -441 +542 13 Oil drain plug x 13 y z -660 -70 -445 2 Connection to charge air cooler 3 Connection from charge air cooler 4 Exhaust outlet 5 Coolant inlet (Ø57 mm) 6 Coolant outlet (Ø57 mm) 7 Coolant drain 8 Coolant bleed pipe 9 Fuel inlet (Ø12 mm) z x y z z- 1 z+ 4 1 Air intake (Ø125 mm) 14 15 16 17 18 1 7 14 15 x- 12 x x+ 18 17 Battery connection + (M10) Battery connection - (M10) To cab heater (M18x1.5) From cab heater (M18x1.5) Static line (M30x1.5 or Ø25 mm hose) x+ x x13 2 6 9 y z y- z- z+ y+ 8 10 16 5 x20 Edition 2018:1 x x+ © Scania Engines y+ y y- DATA HANDBOOK Power generation engines Engine data 16-series, E2011 Dimensional drawings All drawings are intended as general sales information and must not be used for installation purposes. The values for centre of gravity apply to engines with standard equipment including coolant. All dimensions are indicated in mm. DC16 071A 560 Drawing no 1 826 547 567 69.5 342.5 951 342.5 ~8 445 ~244 843 6A ~593 1324 For removal of oil sump, min 603 Engine mass inertia (kgm2) lx 135 ly 231 lz 234 1315 © Scania Engines Edition 2018:1 21 DATA HANDBOOK Power generation engines Engine data 16-series, E2011 Basic dimensions The basic dimensions are indicated with coordinates. The coordinate system is three dimensional and consists of three planes at straight angles to each other; x, y and z. The dimensions are indicated in mm from the centre of the crankshaft. 1 DC16 072/078A -522 -75 +760 x y z x y z 313 313 658 308 313 659 x y z -1236 -217 +673 x y z x y z +2 -114 +604 -40 -103 +604 5 x y z -1072 +285 -25 6 x y z -1187 +433 +207 9 Oil filler 10 Oil dipstick x 10 y z -738 -423 +560 11 Oil drain plug x 12 y z -660 -70 -445 2 Connection to charge air cooler DC16 072A 2 DC16 078A 2 3 Connection from charge air cooler (Ø101.6 mm) 4 Exhaust outlet 3 DC16 072A 4 DC16 078A 4 5 Coolant inlet (Ø57 mm) 6 Coolant outlet (Ø57 mm) 7 Coolant drain 8 Coolant bleed pipe 12 13 14 15 16 z x y z 1 4 z- 1 Air intake (Ø125 mm) 9 z+ 3 7 12 10 13 x- 16 15 5 x+ x x- 11 22 Edition 2018:1 14 z- y- z y 8 z+ y+ 2 x x+ 6 Battery connection + (M10) Battery connection - (M10) To cab heater (M18x1.5 or Ø16 mm hose) From cab heater (M18x1.5 or Ø16 mm hose) Static line (M30x1.5 or Ø25 mm hose) x- x x+ © Scania Engines y+ y y- DATA HANDBOOK Power generation engines Engine data 16-series, E2011 Dimensional drawings All drawings are intended as general sales information and must not be used for installation purposes. The values for centre of gravity apply to engines with standard equipment including coolant. All dimensions are indicated in mm. DC16 072/078A Drawing no 2 141 582 529 595 (2x) 69.5 951 354 354 ~8 445 ~244 770 6A ~593 1324 For removal of oil sump, min 610 Engine mass inertia (kgm2) lx 135 ly 231 lz 234 1351 © Scania Engines Edition 2018:1 23 DATA HANDBOOK Power generation engines Engine data 16-series, E2011 Basic dimensions The basic dimensions are indicated with coordinates. The coordinate system is three dimensional and consists of three planes at straight angles to each other; x, y and z. The dimensions are indicated in mm from the centre of the crankshaft. DC16 093A 1 3 2 x y z 313 313 658 3 x y z -1236 -217 +673 4 x y z -20 -112 +604 5 x y z -1072 +285 -25 6 x y z -1187 +433 204 9 Oil filler 10 Oil dipstick x 10 y z -812 -448 +542 11 Oil drain plug x 12 y z -660 -70 -445 2 Connection to charge air cooler 3 Connection from charge air cooler (Ø101.6 mm) 4 Exhaust outlet 5 Coolant inlet (Ø57 mm) 6 Coolant outlet (Ø57 mm) 7 Coolant drain 8 Coolant bleed pipe 12 13 14 15 16 17 18 9 4 z+ -522 -75 +760 z 1 x y z z- 1 Air intake (Ø125 mm) 7 10 12 13 x- x Battery connection + (M10) Battery connection - (M10) To cab heater (M18x1.5 or Ø16 mm hose) From cab heater (M18x1.5 or Ø16 mm hose) Static line (M30x1.5 or Ø25 mm hose) Fuel inlet (Ø12 mm) Fuel return (Ø12 mm) x+ 6 16 15 5 x- x x+ 11 2 y+ z+ y z 8 17 18 z- y- 14 x24 Edition 2018:1 x x+ © Scania Engines y+ y y- DATA HANDBOOK Power generation engines Engine data 16-series, E2011 Dimensional drawings All drawings are intended as general sales information and must not be used for installation purposes. The values for centre of gravity apply to engines with standard equipment including coolant. All dimensions are indicated in mm. DC16 093A 529 Drawing no 2 114 616 567 (2x) 69.5 951 354 354 ~8 445 ~244 770 6A ~593 1236 For removal of oil sump, min 603 Engine mass inertia (kgm2) lx 135 ly 231 lz 234 1345 © Scania Engines Edition 2018:1 25 DATA HANDBOOK Power generation engines Engine data 16-series, E2011 Altitude power reduction If an installation is used at high altitude, an automatic reduction of the ouput is made by the EMS due to the ‘thinner’ air intake. This means that in these cases you can not make use of the highest output available for the engine type in question. Engine usage above 4000 m altitude must be approved from Scania factory. The graph below shows the maximum power output for different engine types depending on altitude. DC16 071A 550 500 450 Power output (kW) 400 350 300 250 200 Power reduction DC16 71A@1500rpm (PRP) 150 Power reduction 10% overload (ESP) 100 50 0 0 500 1000 1500 2000 2500 3000 3500 4000 3000 3500 4000 Altitude (m) 550 500 450 Power output (kW) 400 350 300 250 200 Power reduction DC16 71A@1800rpm (PRP) 150 Power reduction 10% overload (ESP) 100 50 0 0 500 1000 1500 2000 2500 Altitude (m) 26 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Engine data 16-series, E2011 DC16 072A 700 650 600 550 Power output (kW) 500 450 400 350 300 250 Power reduction DC16 72A@1500rpm (PRP) 200 Power reduction 10% overload (ESP) 150 100 50 0 0 500 1000 1500 2000 Altitude (m) 2500 3000 3500 4000 700 650 600 6A 550 Power output (kW) 500 450 400 350 300 250 Power reduction DC16 72A@1800rpm (PRP) 200 Power reduction 10% overload (ESP) 150 100 50 0 0 500 1000 1500 2000 Altitude (m) 2500 © Scania Engines 3000 3500 4000 Edition 2018:1 27 DATA HANDBOOK Power generation engines Engine data 16-series, E2011 DC16 078A 700 650 600 550 Power output (kW) 500 450 400 350 300 250 Power reduction DC16 78A@1500rpm (PRP) 200 Power reduction 10% overload (ESP) 150 100 50 0 0 500 1000 1500 2000 Altitude (m) 2500 3000 3500 4000 3000 3500 4000 700 650 600 550 Power output (kW) 500 450 400 350 300 250 Power reduction DC16 78A@1800rpm (PRP) 200 Power reduction 10% overload (ESP) 150 100 50 0 28 0 Edition 2018:1 500 1000 1500 2000 Altitude (m) 2500 © Scania Engines DATA HANDBOOK Power generation engines Engine data 16-series, E2011 DC16 093A 700 650 600 550 Power output (kW) 500 450 400 350 300 250 Power reduction DC16 93A@1500rpm (PRP) 200 Power reduction 10% overload (ESP) 150 100 50 0 0 500 1000 1500 2000 Altitude (m) 2500 3000 3500 4000 6A 700 650 600 550 Power output (kW) 500 450 400 350 300 250 Power reduction DC16 93A@1800rpm (PRP) 200 Power reduction 10% overload (ESP) 150 100 50 0 0 500 1000 1500 2000 Altitude (m) 2500 © Scania Engines 3000 3500 4000 Edition 2018:1 29 DATA HANDBOOK Power generation engines Engine data 16-series, E2011 Coolant flow The coolant flow depends on the pressure drop in the external system according to the graph below. Valid for all DC16. 2 MAXIMUM RESTRICTION Pressure drop external system (bar) 1,75 Engine speed 2200 rpm 1,5 Engine speed 2000 rpm 1,25 1 Engine speed 1800 rpm 0,75 Engine speed 1500 rpm 0,5 0,25 0 250 Engine speed 1200 rpm 300 350 400 450 Coolant flow (l/min) 30 Edition 2018:1 © Scania Engines 500 550 600 650 DATA HANDBOOK Power generation engines Engine data 16-series, E2011 Exhaust noise The table below presents unsilened exhaust noise measured 1 m after the turbocharger at maximum power. Most important overall frequency range for exhaust noise is 50-500 Hz. Noise at higher frequencies is generally not induced by the engine gas pulsations but by the exhaust system itself, for example turbulent and whistle noise. Engine size Power (kW) Engine speed (rpm) Sound level (dB(A)) 1/3 octave band (Hz) D16 405 1500 116 100 + 200 1800 119 125 + 250 1500 118 100 + 200 1800 121 125 + 250 478-515 Engine sound power level The engine sound power level measurements are performed according to ISO 3744 with 10 microphones placed in a hemispherical pattern with the engine in the centre. There has been one exception concerning the radius of the hemisphere and that is that it has been limited by the dimensions of the test cell to 2 m, which is less than what is recommended in ISO 3744. The sound power level measurements are made with the following test parameters: Frequency range: Frequency resolution: Engine speed: 0-16384 Hz 1 Hz 1500 rpm and 1800 rpm The results of the sound power level measurements are presented on the following pages in several 1/3 octave band charts in dB(A). The bar furthest to the right in every chart shows the total level of all 1/3 octave band in dB(A). © Scania Engines Edition 2018:1 6A 31 DATA HANDBOOK Power generation engines Engine data 16-series, E2011 120 120 110 112�2 100 80 dB W W dB(A) 90 70 D16 PDE 523 kW 1500 rpm 60 50 40 40 200 250 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000 6300 8000 Octave 1/3 Hz 12500 AL 120 120 110 111�6 100 80 dB W W dB(A) 90 70 D16 PDE 392 kW 1500 rpm 60 50 40 40 200 250 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000 6300 8000 Octave 1/3 Hz 12500 AL 120 120 110 111�5 100 80 dB W W dB(A) 90 70 D16 PDE 261 kW 1500 rpm 60 50 40 40 200 250 315 32 Edition 2018:1 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000 6300 8000 Octave 1/3 Hz © Scania Engines 12500 AL DATA HANDBOOK Power generation engines Engine data 16-series, E2011 120 120 114�5 110 100 80 dB W W dB(A) 90 70 D16 PDE 610 kW 1800 rpm 60 50 40 40 200 250 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000 6300 8000 Octave 1/3 Hz 12500 AL 120 120 114�0 110 100 80 dB W W dB(A) 90 70 D16 PDE 458 kW 1800 rpm 60 50 40 40 200 250 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000 6300 8000 Octave 1/3 Hz 12500 AL 120 6A 120 110 113�0 100 80 dB W W dB(A) 90 70 D16 PDE 305 kW 1800 rpm 60 50 40 40 200 250 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000 6300 8000 Octave 1/3 Hz © Scania Engines 12500 AL Edition 2018:1 33 DATA HANDBOOK Power generation engines Engine data 16-series, E2011 Equipment list S = Standard O = Optional For illustrations and technical data, please see ‘Equipment data’. Drawings referred to in this section are available in Scania’s Technical Information Library, TIL, under ’Drawings industrial & marine engines’. Other drawings can be ordered via Pre-sales FRAS. Ref Description 10A APPLICATION Requirements Remark Intended application must be specified for all engines. -01 Reach stacker -02 Forklift truck -03 Material handling other -04 Wheel loader -05 Excavator -06 Dump truck -07 Construction other -08 Pump -09 Crusher -10 Wood chipper -11 Compressor -12 Powerpack other -13 Railway -14 Agriculture -15 Genset -16 Crane -60 Other 10C C300 -00 S Without -02 O With, Europe and ROW, cable harness 4.5 m Note: Engines equipped with C300 will transmit data during the 50 first running hours. -03 O With, Europe and ROW, cable harness 6.0 m 34 Edition 2018:1 © Scania Engines Drw No DATA HANDBOOK Power generation engines Ref Description 10K TORSIONAL VIBRATION CALCULATIONS Requirements Engine data 16-series, E2011 Remark Drw No -00 S Without Note: TVC cannot be ordered directly. -01 O Single engine installation with 1-3 driven masses. Typical genset or direct driven propeller installations Torsional vibration calculations must be requested using the TVC form available at https://salesservices-intranet.scania. com/ and sent to factory for evaluation, before an actual order can be placed. -02 O Several driven masses both behind and/or in front of the engine. Genset with auxiliary devices, propeller installations with front PTO, propeller installations with marine transmissions If a TVC calculation has been rejected, further investigation may be necessary and will be charged per hour. -03 O Branched drive train, multi engine (advanced) installations, belt driven units etc. -04 O Written statement for approval in regards of torsional vibrations for a drive train, as proposed in the TVC matrix The TVC matrix is available at https://salesservices-intranet.scania.com -05 O Recalculation of the engine part of an To be used for repowering existing TVC calculation a Scania installation with a new engine from Scania. 10S EAC LABEL -00 S Without -01 O With 25A CONNECTION EMS 6A The connector kit contains pins and a connector for connection to the electrical interface on the engine. -00A O Without -01 S With connector kit -02 O With cable 6.3 m incl. connector 25B OIL TEMPERATURE SENSOR -00 S Without -01 O With 25C Only for PDE engines COOLANT LEVEL MONITOR The coolant level monitor is used to ensure that coolant does not start to boil, risking damage to the engine. A coolant level sensor must be used for remotely operated generator sets. -00 S Without -01 O With, normally closed (when mounted in application) Req. 28F-01, -02, -03 or -04 -03 O Prepared for coolant level sensor, normally closed Req. 28F-01, -02, -03 or -04 25D Delivered separately if no radiator is selected. STARTER MOTOR -00 O Without -01 S 1-pole, 7.0 kW, EMS controlled 25E 1 797 880 ALTERNATOR -01 S 1-pole, 100 A, EMS controlled 1 884 268 -03 O 1-pole, 150 A, EMS controlled 2 146 186 © Scania Engines Edition 2018:1 35 DATA HANDBOOK Power generation engines Ref Description 25F ENGINE HEATER Requirements Engine data 16-series, E2011 Remark Drw No The engine heater ensures that the engine maintains its temperature above the ambient temperature, to facilitate starting. Since a warm engine has less friction and emission, and operates more smoothly due to warm oil, it will be more environmentally friendly and significantly reduce engine wear. The power is selected dependent on the ambient temperature and the volume of the cooling system. For cold climates (below -5°C ambient temperature), the 1500 W heater is recommended. The aim of the engine heater with thermostat is to keep engine temperature between 30°C and 50°C. -00 S Without -01 O 1500 W/230V, plug in type Not for DC16 071A -06 O 1500 W/115V, plug in with thermostat 1 810 631 With cables for US market including UL marking 2 074 021 -07 O 1500 W/230V, plug in with thermostat 2 074 021 -08 O 550 W/230V, plug in with thermostat 2 074 021 -09 O 550 W/115V, plug in with thermostat 25G With cables for US market including UL marking 2 074 021 POWER CABLE BETWEEN ALTERNATOR AND STARTER The power cable is the feed cable from the alternator to the starter motor to charge the batteries. The cable must either be supplied by Scania or by the customer. -00 S Without -01 O With Req. 25D-01 Req. 25E-01 or -02 25H OIL LEVEL SENSOR The oil level sensor enables the engine operator to read the oil level in the engine electronically as a part of daily maintenance. It is a complement to the oil dipstick and eliminates the need for manual access to the engine during daily maintenance. -00 S Without -02 O With 25J Req. 60-01 With separate electrical connection GROUND CABLE -00 S Without -01 O With 28B HIGH ENGINE TEMP. REACTION (EMS parameter setting) High engine temp reaction, 28B-03 to -06, is recommended in applications where the engine is remotely operated. The selection of torque reduction or engine shutdown should be discussed with customer. Note: • Alarm is always included regardless of option. • Override option refers to engine shutdown only, not torque reduction. -01 O Alarm only -02 O Torque reduction on low limit -03 O Engine shutdown on high limit -04 O Engine shutdown on high limit and torque reduction on low limit -05 S Engine shutdown on high limit (with override option) -06 O Engine shutdown on high limit (with override option) and torque reduction on low limit 36 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Ref Description 28C TEMP. LIMIT HIGH (EMS parameter setting) Requirements Engine data 16-series, E2011 Remark Drw No Temp. limit high determines what temperature will be the highest high engine temperature reaction. -01 O 98°C -02 O 100°C -03 O 102°C -04 O 103°C -05 O 104°C -06 S 105°C -07 O 106°C Default value for DC16 071/093A Only for DC16 072/078A -08 O 107°C Only for DC16 072/078A -09 O 108°C Only for DC16 072/078A -10 O 109°C Only for DC16 072/078A -11 S 110°C Only for DC16 072/078A Note: It is not possible to choose a lower limit for the Temp. limit high value (ref. 28C) than the Temp. limit low value (ref. 28D). The high temp. limit value must be identical or above the low temp. limit value. Default value for DC16 072/078A 28D TEMP. LIMIT LOW (EMS parameter setting) Temp. limit low determines what temperature will be the lowest high engine temp reaction. -01 S 95°C Default value for DC16 071/093A -02 O 98°C -03 O 100°C -04 O 103°C -05 O 105°C Only for DC16 072/078A -06 O 106°C Only for DC16 072/078A -07 S 107°C Only for DC16 072/078A Note: It is not possible to choose a higher limit for the Temp. limit low value (ref. 28D) than the Temp. limit high value (ref. 28C). The low temp. limit value must be identical or below the high temp. limit value. 6A Default value for DC16 072/078A 28E LOW OIL PRESSURE REACTION (EMS parameter setting) Low oil pressure reaction -03 or -04 is recommended in applications where the engine is remotely operated. The selection of torque limit or stopping the engine must be discussed with customer. -01 O Only alarm -02 O Torque reduction, ~30% -03 O Engine shutdown -04 S Engine shutdown with override (default value) 28F LOW COOLANT LEVEL REACTION (EMS parameter setting) Low coolant level reaction -03 or -04 is recommended in applications where the engine is remotely operated. The selection of torque limit or stopping the engine must be discussed with customer. -00 S Without (default value) -01 O Alarm only Req. 25C-01 or -03 -02 O Torque reduction, ~30% Req. 25C-01 or -03 -03 O Engine shutdown Req. 25C-01 or -03 -04 O Engine shutdown with override Req. 25C-01 or -03 © Scania Engines Edition 2018:1 37 DATA HANDBOOK Power generation engines Ref Description Requirements 28H DROOP SETTING (EMS parameter setting) -01 O 0% Engine data 16-series, E2011 Remark Drw No The droop setting value is defined as how much the engine speed increases from full load to zero load, in % in relation to nominal speed. -02 O 2.0% -03 O 3.5% -04 S 4.0% (default value) -05 O 6.0% Mathematically it can be expressed as: High _ Nominal speed Speed idling x 100 droop % = Nominal speed -06 O 8.0% -07 O 10.0% Example: 4%= 28I – 1500 1500 x 100 GOVERNOR SETTING (EMS parameter setting) Note: 28I-02 and 28I-03 must not be selected without consulting after sales services. The options may only come into question after tests have been at the site. -01 S Normal (default value) -02 O Soft -03 O Stiff 28J 1560 RAMP START DELAY (EMS parameter setting) -01 S 0 seconds (default value) At start this is the time the engine speed shall remain at low idle speed before starting the ramp up to nominal operational speed. -02 O 2 second -03 O 5 seconds -04 O 10 seconds -05 O 30 seconds -06 O 60 seconds -07 O 90 seconds -08 O 120 seconds 28K RAMP UP RATE (EMS parameter setting) -01 O 100 rpm/seconds This is the rate by which the engine speed ramps up, starting from low idle up to nominal operational speed after the delay value defined in Ramp start delay (price ref 28J). -02 O 200 rpm/seconds -03 O 300 rpm/seconds -04 O 400 rpm/seconds -05 S 500 rpm/seconds (default value) 28N LOW IDLE SPEED (EMS parameter setting) -01 O 500 rpm -02 O 550 rpm -03 O 600 rpm -04 O 650 rpm -05 O 700 rpm -06 O 750 rpm -07 O 800 rpm -08 O 850 rpm -09 O 900 rpm -10 O 950 rpm -11 S 1000 rpm (default value) -12 O 1050 rpm 38 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Ref Description 28O THROTTLE SETTINGS (EMS parameter setting) Requirements Engine data 16-series, E2011 Remark Drw No -06 S Nominal speed 1500/1800 rpm (default value) Note: Ref. 28O-07 is intended for customers who wish to mount a potentiometer directly to the EMS for fine tuning of the nominal engine speed. -07 O Fine tune of nominal speed always active 28S HIGH CHARGE TEMP REACTION Note: • Alarm is always included regardless of option. • Override option refers to engine shutdown only, not torque reduction. -01 O Alarm only -02 O Torque reduction on low limit -03 O Engine shutdown on high limit -04 O Engine shutdown on high limit and torque reduction on low limit -05 S Engine shutdown on high limit (with override option) -06 O Engine shutdown on high limit (with override option) and torque reduction at low limit 28U SPLIT FUELLING -00 S/ Without O Std for DC16 072/078A -01 S With Not for DC16 072/078A 29E Optional for DC16 071/093A SMOKE LIMITER SETTINGS This option determines the relationship between the engine response and the engine smoke limiter. 5 is the highest engine respons and 1 is the highest smoke limiter. 6A -01 O 1 -02 O 2 -03 O 3 -04 O 4 -05 S 5 45 FLYWHEEL -01 S SAE14, pilot hole Ø80 mm 46 1 925 825 FLYWHEEL HOUSING -01 S SAE1 flange, silumin -01AS SAE1 flange, cast iron 1 925 826 Only for DC16 072/078A -11 O SAE1 flange, cast iron 1 925 826 1 925 826 © Scania Engines Edition 2018:1 39 DATA HANDBOOK Power generation engines Ref Description 49 ENGINE SUSPENSION Requirements Engine data 16-series, E2011 Remark Drw No All engine suspensions are available with • Front-mounted brackets • Front- and rear-mounted brackets or • Front-mounted brackets and prepared for rear-mounted brackets, which means that the surface on the flywheel housing intended for rear-mounted brackets is unpainted. -01AS Fixed suspension, power pack type: 230 mm below the crankshaft Front-mounted brackets 1 927 370 -01Z O Fixed suspension, power pack type: 230 mm below the crankshaft Front-mounted brackets. Prepared for rear-mounted brackets. 1 927 370 -04 O Fixed suspension, power pack type: Front- and rear-mounted brackets 1 927 370 -07 O Stiff rubber suspension, power pack type: 316-321 mm below the crankshaft Front-mounted brackets 1 927 370 -07Z O Stiff rubber suspension, power pack type: 316-321 mm below the crankshaft Front-mounted brackets. Prepared for rear-mounted brackets. 1 927 370 -08 O Stiff rubber suspension, power pack type: 316-321 mm below the crankshaft Front- and rear-mounted brackets 1 927 370 230 mm below the crankshaft 49B RUBBER SUSPENSION FOR ALTERNATOR SUPPORT Rubber insulators should be selected depending on the installation. Each installation holds special physical characteristics that may affect the performance of the rubber. To be able to select insulators with the correct rubber properties, the builder should perform a proper calculation that verifies that the rubber insulators are suitable for the installation. -00 S Without 40 -01 O 55 shore, 2 pieces Nominal stiffness: 870 N/mm. 1 119 157 Max allowable static deflection: 6 mm. -02 O 55 shore, 4 pieces Nominal stiffness: 870 N/mm. 1 119 157 Max allowable static deflection: 6 mm. -03 O 65 shore, 2 pieces Nominal stiffness: 1300 N/mm. 1 119 158 Max allowable static deflection: 6 mm. -04 O 65 shore, 4 pieces Nominal stiffness: 1300 N/mm. 1 119 158 Max allowable static deflection: 6 mm. Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Ref Description 51 AIR CLEANER Requirements Engine data 16-series, E2011 Remark Drw No The selection of air cleaner depends on the concentration of dust in the air surrounding the generator set. • Light duty air cleaner is suitable for applications in urban areas, indoor use and other low dust environments. • Medium duty air cleaner is suitable for applications working in dusty environments like general construction and agriculture equipment. -00 S Without -01 O Prepared -02 O Light duty Ø15” For mounting on engine 1 925 175 -05 O Light duty Ø15” -51 O Medium duty Ø15” Delivered separately, without hose 1 925 175 Req. 51A-00 For mounting on engine 2 602 590 -57 O Medium duty Ø15” with rain protection cap Not for DC16 093A Req. 51A-00 Delivered separately, without hose 2 602 590 -58 O Medium duty Ø15” Not for DC16 093A Req. 51A-00 Delivered separately, without hose 2 602 590 Delivered separately, without hose 2 602 592 Delivered separately, without hose 2 602 592 with rain protection cap -59 O Medium duty Ø18” with rain protection cap -60 O Medium duty Ø18” 51A SAFETY CARTRIDGE -00 S Without -01 O With 51B Only for medium duty air cleaner Not with 51-51, -57 or -58 . 6A HOSE FOR AIR CLEANER -00 S Without -01 O With 56 Between turbocharger and separately delivered air filter; 1050 mm 1 933 007 EXHAUST BEND Exhaust bend should be selected to fit the connecting exhaust system. Please consider the entire exhaust system installation. -01 S Without, but with turbo-mounted flange PDE engines (DC16 071/093A): 1 386 863 XPI engines (DC16 072/078A): 1 383 486 -02 O 90° bend, adjustable direction Note: Check ref. 57- for suitable exhaust fitting. PDE engines (DC16 071/093A): 1 867 915 XPI engines (DC16 072/078A): 1 397 001 56A HEAT PROTECTION SHIELD FOR EXHAUST MANIFOLD -00 S Without -01 O With 355 507 © Scania Engines Edition 2018:1 41 DATA HANDBOOK Power generation engines Ref Description 57 EXHAUST FITTINGS Requirements Engine data 16-series, E2011 Remark Drw No Exhaust fittings are selected in cooperation with the customer in order to fit the exhaust system. -00 S Without -01 O Flange, Ø114 mm Req. 56-02 1 339 246 -02 O Flange, Ø130 mm Req. 56-02 1 339 246 -03 O Flange, Ø155 mm Req. 56-02 1 339 246 -05 O Exhaust bellows and flange, Ø130 mm Req. 56-02 1 943 501 -06 O Exhaust bellows and flange, Ø155 mm Req. 56-02 1 943 501 60 OIL SUMP -01 S Deep front oil sump 60A 1 825 009 OIL DIPSTICK -01 S Left-hand side 60B ENGINE OIL, FACTORY FILLED The engine can be delivered with factory filled engine oil. This option is suitable for customers who want to reduce or eliminate handling of oil in their production process. Engine oil: Scania LDF-3. Viscosity class: 10W-40. Outside temperature: -20ºC - >+30ºC. -00 S Without -01 O For deep oil sump 61 OIL FILLER The position of the oil filler should be selected in cooperation with the customer, to ensure easy access. -01 S In valve cover, cylinder 6 -03 O In valve cover, cylinder 6 and in cylinder block, left-hand side 62 1 769 411 OIL DRAINING The selection of oil draining depends on the installation. If the oil should be drained through a hose, a valve for gravity draining can be used. The oil should be warm, otherwise the usage of a hand pump is recommended.The hand pump is also to be used if the oil is drained to a level above the engine. -01 S With magnetic drain plug -02 O With valve Req. 60-01 2 011 977 -03 O With hand pump, right-hand side Delivered loose 1 825 226 -04 O With hand pump, left-hand side Delivered loose 1 825 226 67 HEAVY-DUTY BELT TRANSMISSION -00 S Without -01 O With 42 Edition 2018:1 2 258 672 © Scania Engines DATA HANDBOOK Power generation engines Ref 72 Description FAN Requirements Engine data 16-series, E2011 Remark Drw No The selection of fan depends on the need for engine cooling. Factors that need to be considered are the air pressure drop in the installation and air flow necessary. The fan is normally matched with the radiator selected for the application. -00 S Without fan and fan drive -01 O Prepared for fan, ratio 1:0.9 1 927 865 -02 O Prepared for fan, ratio 1:1.1. 1 927 865 -16 O Pusher, Ø965 mm, ratio 1:0.9 (1500 and 1800 rpm) 1 506 288 Note: Only engine speed 1500 rpm is allowed -17 O Pusher, Ø965 mm, ratio 1:1.1 (1500 rpm) 72A 1 506 288 FAN SPACER LENGTH -00 S Without Not with 72-01 or -02 -01 O 125 mm (default if prepared for fan) Req. 72-01 or -02 1 940 791 -02 O 70 mm Req. 72-01 or -02 1 940 791 -03 O 86 mm Req. 72-01 or -02 1 940 791 -04 O 96 mm Req. 72-01 or -02 1 940 791 -05 O 116 mm Req. 72-01 or -02 1 940 791 -06 O 136 mm Req. 72-01 or -02 1 940 791 -07 O 144 mm Req. 72-01 or -02 1 940 791 -08 O 170 mm Req. 72-01 or -02 1 940 791 74 COOLING PACKAGE The selection of a cooling package depends on the engine rating, ambient temperature and the load profile of the application. 6A -00 S Without -01 O Prepared, charge air pipe pointing forwards -05 O Cooling package and radiator 1.5 m2 including fan cover, expansion tank and fan and belt protection Req. 72-16 or 72-17 -11 O Prepared, charge air pipe prolonged pointing upwards Not for DC16 071A 91 DC16 071A: 1 826 547 DC16: 2 141 582 2 013 884 2 141 582 SIDE-MOUNTED POWER TAKE-OFF (PTO) A side-mounted PTO is used for engine-mounted hydraulic pumps or compressors. The gear ratio of the PTO should be selected in accordance with the required speed of the driven pump or compressor. -00 S Without -01 O Prepared -02 O SAE B, pointing backwards 96C 1 507 581 STUDS IN FLYWHEEL HOUSING -00 S Without -01 O With © Scania Engines Edition 2018:1 43 DATA HANDBOOK Power generation engines Ref Description 98C FUEL PRE-FILTER Requirements -01 S With water separator 99G Remark Drw No Note: Requires a pre-filter from external manufacturer. If no filter is mounted the engine warranty is not valid. -00 O Without -04 O With water separator and heater Engine data 16-series, E2011 PDE engines (DC16 071/093A): 1 521 714 XPI engines (DC16 072/078A): 1 735 839 Only for PDE engines 1 521 714 PAINTWORK There is a risk for corrosion on unpainted surfaces. In order to avoid corrosion during transport or long storage, Scania recommends to select an option where all engine parts are painted. -01A S Orange standard quality/unpainted exhaust manifold and turbocharger -21 O Orange heavy-duty quality/silver on exhaust manifold and turbocharger Recommended for engines operating outdoors without shelter. -23AO Orange standard quality/silver on exhaust manifold and turbocharger 99L CRANKCASE VENTILATION -01 S Open, direction downwards -02 O Closed (internal ventilation) 99M 44 1 824 821 Not with 51-00 1 927 372 ASSISTANCE STICKER -01 S Standard 1 sticker assembled on the rocker cover 2 234 806 -02 O 2 assistance stickers Additional sticker supplied separately 2 234 806 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Ref Description 99P OPERATOR’S MANUAL Requirements Engine data 16-series, E2011 Remark Drw No -00 S Without Note: If no preferred language is specified when ordering, the Operator’s manual will be delivered in English. The following languages are available: • Chinese (simplified) • Dutch • English • Finnish • French • German • Italian • Japanese • Korean • Norwegian • Russian • Spanish • Swedish The following languages are only available in Scania’s Technical Information Library, TIL: • Czech • Danish • Polish -01 O 1 copy -02 O 2 copies -03 O 3 copies 99Q SPARE PARTS CATALOGUE -00 S Without 6A -01 O 1 copy -02 O 2 copies -03 O 3 copies © Scania Engines Edition 2018:1 45 46 © Scania Engines DATA HANDBOOK Power generation gas engines 6 Engine data 16-series, E2011 ENGINE DATA Gas engine 16-series, E2011 Contents General information�������������������������������������������������������������������������������������������������������������������������������� 2 Engine programme��������������������������������������������������������������������������������������������������������������������������������� 3 Basic data ��������������������������������������������������������������������������������������������������������������������������������������������� 4 Technical data���������������������������������������������������������������������������������������������������������������������������������������� 6 OC16 071A, 333-372 kW / 364-409 kVA (engine ref. 02-81)������������������������������������������������������������ 6 OC16 071A, 372-411 kW / 409-455 kVA (engine ref. 02-82)������������������������������������������������������������ 7 OC16 071A, 407-426 kW / 455-477 kVA (engine ref. 02-83)������������������������������������������������������������ 8 Basic dimensions��������������������������������������������������������������������������������������������������������������������������������� 10 OC16 071A��������������������������������������������������������������������������������������������������������������������������������������10 Altitude power reduction����������������������������������������������������������������������������������������������������������������������� 12 Equipment list��������������������������������������������������������������������������������������������������������������������������������������� 13 6C © Scania Engines Edition 2018:1 1 DATA HANDBOOK Power generation gas engines Engine data 16-series, E2011 General information Standard equipment Engine Management System, OCE1 EMS Zero pressure gas feed regulator Gas mixer Turbocharger Oil filter, full flow Centrifugal oil cleaner Oil cooler, integrated in cylinder block Oil filler, in cylinder block Deep front oil sump Oil dipstick, in cylinder block, left-hand side Magnetic drain plug for oil draining Starter, 1-pole 7.0 kW (EMS controlled) Alternator, 1-pole 100A (EMS controlled) Flywheel, SAE 14 Silumin flywheel housing, SAE 1 flange Front-mounted engine brackets Air cleaner Ø15”, with pre-cleaner and rain protection cap, mounted on engine Pusher fan, diameter 965 mm Cooling package and radiator 1.5 m2 incl. fan cover, expansion tank, fan and belt protection Coolant level monitor Closed crankcase ventilation For optional equipment, see ‘Equipment list’ at the end of this section. Power Ratings For power rating definitions, see section 2. Dual speed configuration The engine speed can be switched between 1500 rpm (50 Hz) and 1800 rpm (60 Hz) via the Coordinator/EMS. Note: The default setting is 1500 rpm (50 Hz) from factory. To manually change the nominal speed, see the electrical systems Installation manual or EMS CAN specifications on the Scania Group Intranet (Reflex), Commercial support site, https://salesservices-intranet.scania.com. 2 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation gas engines Engine data 16-series, E2011 Engine programme Fuel optimized engines These engines do not comply with any emission legislations, and therefore cannot be sold or used in any markets where certain emission requirements need to be fulfilled. OC16 071A, natural gas engine 1500 rpm (50 Hz) 1800 rpm (60 Hz) Factory order reference seque Rating Engine Output Engine ref. speed PRP 333 kW 364 kVA 372 kW 409 kVA 13-03 35-20 12-108 02-81 PRP 372 kW 409 kVA 411 kW 455 kVA 13-03 35-20 12-109 02-82 PRP 407 kW 455 kVA 426 kW 477 kVA 13-03 35-20 12-110 02-83 COP usage 330 kW 360 kVA 350 kW 383 kVA Mechanical efficiency 40% 39% Recommendation: Calculations have indicated that single bearing alternators might cause too high torsional vibrations due to high engine outputs. Thus, it is recommended to check if a TVC report already is available when ordering. More information about already approved TVC calculations can be found on the Scania Group Intranet (Reflex), Commercial support site, https://salesservices-intranet.scania.com © Scania Engines Edition 2018:1 6C 3 DATA HANDBOOK Power generation gas engines Engine data 16-series, E2011 Basic data General Configuration and number of cylinders........................................................................................... 90° V8 Working principle...........................................................................................................................4-stroke Bore x stroke.............................................................................................................................. 130 x 154 Displacement .....................................................................................................................................16.4 Compression ratio............................................................................................................................12.2:1 Firing order.......................................................................................................... 1 - 5 - 4 - 2 - 6 - 3 - 7 - 8 dm3 Piston speed at 1500 rpm.....................................................................................................................................7.7 at 1800 rpm...................................................................................................................................9.24 Pistons..........................................................................................................................Aluminium pistons Camshaft.............................................................................................................. High position alloy steel Connection rods...............................................................................I-section press forgings of alloy steel Crankshaft.........................................................Alloy steel with hardened and polished bearing surfaces Rotation, seen from flywheel end..................................................................................Counter clockwise Total moment of inertia with flywheel SAE 14 .........................................................................................................................................3.48 Number of teeth on flywheel ring gear.................................................................................................158 Weight approx. (excl. oil and coolant)...............................................................................................1,352 dm3 mm m/s m/s kgm2 kg Lubrication system Oil capacity (deep front oil sump with ladder frame) min....................................................................................................................................................40 max...................................................................................................................................................48 Oil consumption..................................................................................................................................<0.2 Oil change intervals..............................................................................................................................500 Oil pressure normal.............................................................................................................................................3-6 minimum permitted at idle speed....................................................................................................0.7 Oil temperature normal.......................................................................................................................................90-110 Oil cleaner Centrifugal filtration.........................................................................................................................5-7 Oil filter................................................................................................................................ Paper/full flow Oil cooler...............................................................................................................Coolant cooled/full flow 4 Edition 2018:1 © Scania Engines dm3 dm3 g/kWh h bar bar °C microns DATA HANDBOOK Power generation gas engines Engine data 16-series, E2011 Injection system Type.......................................................................................Zero pressure venturi gas feed fuel system Governor..................................................Engine Management System, OCE1 EMS (Bosch EGC4 HW) Cooling system Coolant volume incl. 1.5 m2 radiator.......................................................................................................68 Coolant temperature.........................................................................................................................90-95 Number of thermostats.............................................................................................................................1 Opening temperature for thermostat.................................................................................................80/87 High engine temperature limit reaction Only alarm........................................................................................................................................98 Engine shutdown............................................................................................................................105 dm3 °C °C °C °C Intake system Permissible pressure drop in intake system with cleaned or new filter..................................................................................................................30 mbar with blocked (dirty) filter....................................................................................................................65 mbar Electrical system, optional equipment Type..................................................................................................................................1-pole, 24V, DC Starter, standard equipment........................................................................................1-pole, 24V, 7.0 kW Alternator, standard equipment..................................................................................... 1-pole, 28V, 100A 6C © Scania Engines Edition 2018:1 5 DATA HANDBOOK Power generation gas engines Engine data 16-series, E2011 Technical data OC16 071A, 333-372 kW / 364-409 kVA (engine ref. 02-81) Emission compliance Fuel injection system Fuel optimized Zero pressure venturi gas feed fuel system 1500 rpm (50 Hz) 1800 rpm (60 Hz) Unit PRP COP PRP COP 333 330 372 350 kW 364 360 409 383 kVA 2120 2101 1974 1857 Nm Mechanical efficiency 40 40 39 39 % Spec. gas fuel consumption full load* 193 194 200 201 g/kWh to coolant 177 176 201 195 kW to exhaust gas 230 228 287 271 kW to charge air 52 51 55 49 kW to surrounding air 41 33 48 36 kW 27 27 31 29 kg/min upstream of charge air cooler 157 156 147 140 °C downstream of charge air cooler 43 42 42 40 °C Pressure in intake manifold 1.3 1.3 1.2 1.1 Bar Pressure drop in charge air cooler 0.2 0.2 0.2 0.2 Bar Exhaust flow 28 28 32 30 kg/min Exhaust temperature 473 473 512 509 °C Gross power Gross torque Heat rejection Air consumption Air temperature Step load performance (According to class G2. See section 2 for more information.) 28 33 % 95 121 kW *For reference conditions for the gas fuel consumption, see chapter 3. Cooling performance Cooling package 1.5 m2, fan Ø965, ratio 1500 rpm: 1:1.1; ratio 1800 rpm 1:0.9 PRP 1500 rpm (50 Hz) Air-on temp* (°C) 69 71 73 61 64 70 Airflow (kg/s) 16 18 20 16 18 20 Restriction (Pa) 260 150 100 260 150 160 Fan power losses (kW) *Based on engine coolant temperature 105°C. 6 1800 rpm (60 Hz) Edition 2018:1 20 © Scania Engines 20 DATA HANDBOOK Power generation gas engines Engine data 16-series, E2011 Technical data OC16 071A, 372-411 kW / 409-455 kVA (engine ref. 02-82) Emission compliance Fuel injection system Fuel optimized Zero pressure venturi gas feed fuel system 1500 rpm (50 Hz) 1800 rpm (60 Hz) Unit PRP COP PRP COP Gross power 372 330 411 350 kW 409 360 455 383 kVA Gross torque 2368 2101 2180 1857 Nm Mechanical efficiency 40 40 39 39 % Spec. gas fuel consumption full load* 193 194 199 201 g/kWh Heat rejection to coolant 187 176 214 195 kW to exhaust gas 258 228 316 271 kW to charge air 64 51 65 49 kW to surrounding air 46 33 52 36 kW 30 27 34 29 kg/min upstream of charge air cooler 175 156 160 140 °C downstream of charge air cooler 47 42 45 40 °C Pressure in intake manifold 1.6 1.3 1.5 1.1 Bar Pressure drop in charge air cooler 0.2 0.2 0.2 0.2 Bar Exhaust flow 31 28 35 30 kg/min Exhaust temperature 476 473 515 509 °C Air consumption Air temperature 6C Step load performance (According to class G2. See section 2 for more information.) 26 29 % 95 121 kW *For reference conditions for the gas fuel consumption, see chapter 3. Cooling performance Cooling package 1.5 m2, fan Ø965, ratio 1500 rpm: 1:1.1; ratio 1800 rpm 1:0.9 PRP 1500 rpm (50 Hz) Air-on temp* (°C) 66 1800 rpm (60 Hz) 68 69 59 62 68 Airflow (kg/s) 16 18 20 16 18 20 Restriction (Pa) 250 150 100 250 150 100 Fan power losses (kW) *Based on engine coolant temperature 105°C. 20 © Scania Engines 20 Edition 2018:1 7 DATA HANDBOOK Power generation gas engines Engine data 16-series, E2011 Technical data OC16 071A, 407-426 kW / 455-477 kVA (engine ref. 02-83) Emission compliance Fuel injection system Fuel optimized Zero pressure venturi gas feed fuel system 1500 rpm (50 Hz) Gross power Gross torque 1800 rpm (60 Hz) Unit PRP COP PRP COP 407 330 426 350 kW 455 360 477 383 kVA Nm 2591 2101 2260 1857 Mechanical efficiency 40 40 39 39 % Spec. gas fuel consumption full load* 193 194 199 201 g/kWh to coolant 199 176 220 195 kW to exhaust gas 285 228 327 271 kW to charge air 75 51 70 49 kW to surrounding air 50 33 54 36 kW 32 27 35 29 kg/min 188 156 166 140 °C Heat rejection Air consumption Air temperature upstream of charge air cooler 50 42 46 40 °C Pressure in intake manifold downstream of charge air cooler 1.8 1.3 1.6 1.1 Bar Pressure drop in charge air cooler 0.2 0.2 0.2 0.2 Bar Exhaust flow 34 28 36 30 kg/min Exhaust temperature 487 473 515 509 °C Step load performance (According to class G2. See section 2 for more information.) 23 28 % 95 121 kW *For reference conditions for the gas fuel consumption, see chapter 3. Cooling performance Cooling package 1.5 m2, fan Ø965, ratio 1500 rpm: 1:1.1; ratio 1800 rpm 1:0.9 PRP 1500 rpm (50 Hz) Air-on temp* (°C) 64 65 66 58 61 66 Airflow (kg/s) 16 18 20 16 18 20 Restriction (Pa) 250 150 100 250 150 100 Fan power losses (kW) *Based on engine coolant temperature 105°C. 8 1800 rpm (60 Hz) Edition 2018:1 20 © Scania Engines 20 DATA HANDBOOK Power generation gas engines Engine data 16-series, E2011 6C © Scania Engines Edition 2018:1 9 DATA HANDBOOK Power generation gas engines Basic dimensions Engine data 16-series, E2011 For more dimensions see drawing 2 425 744 in Technical Information Library, TIL, at https://til.scania.com/ OC16 071A Drawing no 2 425 744 1 Gas intake (Ø51) 2 Exhaust outlet 3 Oil filling 4 Oil dipstick 10 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation gas engines Engine data 16-series, E2011 Dimensional drawings All drawings are only intended as general sales information and must not be used for installation purposes. The values for centre of gravity apply to engines with standard equipment including coolant. All dimensions are indicated in mm. OC16 071A Drawing no 2 425 744 6C © Scania Engines Edition 2018:1 11 DATA HANDBOOK Power generation gas engines Engine data 16-series, E2011 Altitude power reduction If an installation is used at high altitude, an automatic reduction of the ouput is made by the EMS due to the ‘thinner’ air intake. This means that in these cases you can not make use of the highest output available for the engine type in question. Engine usage above 2000 m altitude must be approved from Scania factory. The graph below shows the maximum power output for different engine types depending on altitude. OC16 071A Fuel: Natural gas 500 475 450 Power output (kW) 425 400 375 350 325 300 275 Power reduction OC16 071A@1500 rpm (COP) 250 Power reduction OC16 071A@1500 pm (Max available power) Power reduction OC16 071A@1500 rpm (PRP) 225 200 0 200 400 600 800 1000 1200 Altitude (m) 1400 1600 1800 2000 1600 1800 2000 Fuel: Natural gas 500 475 450 Power output (kW) 425 nary 400 i Prelim 375 350 325 300 275 Power reduction OC16 071A@1800 rpm (COP) 250 Power reduction OC16 071A@1800 pm (Max available power) Power reduction OC16 071A@1800 rpm (PRP) 225 200 12 0 Edition 2018:1 200 400 600 800 1000 1200 Altitude (m) 1400 © Scania Engines DATA HANDBOOK Power generation gas engines Engine data 16-series, E2011 Equipment list S = Standard O = Optional For illustrations and technical data, please see ‘Equipment data’. Drawings referred to in this section are available in Scania’s Technical Information Library, TIL, under ’Drawings industrial & marine engines’. Other drawings can be ordered via Pre-sales FRAS. Ref Description 10A APPLICATION Requirements Remark Drw No Intended application must be specified for all engines. -01 Reach stacker -02 Forklift truck -03 Material handling other -04 Wheel loader -05 Excavator -06 Dump truck -07 Construction other -08 Pump -09 Crusher -10 Wood chipper -11 Compressor -12 Powerpack other -13 Railway -14 Agriculture -15 Genset -16 Crane -60 Other 10K TORSIONAL VIBRATION CALCULATIONS 6C -00 S Without Note: TVC cannot be ordered directly. -01 O Single engine installation with 1-3 driven masses. Typical genset or direct driven propeller installations Torsional vibration calculations must be requested using the TVC form available at https://salesservices-intranet.scania. com/ and sent to factory for evaluation, before an actual order can be placed. -02 O Several driven masses both behind and/or in front of the engine. Genset with auxiliary devices, propeller installations with front PTO, propeller installations with marine transmissions If a TVC calculation has been rejected, further investigation may be necessary and will be charged per hour. -03 O Branched drive train, multi engine (advanced) installations, belt driven units etc. -04 O Written statement for approval in regards of torsional vibrations for a drive train, as proposed in the TVC matrix The TVC matrix is available at https://salesservices-intranet.scania.com -05 O Recalculation of the engine part of an To be used for repowering existing TVC calculation a Scania installation with a new engine from Scania. © Scania Engines Edition 2018:1 13 DATA HANDBOOK Power generation gas engines Ref Description 10S EAC LABEL Requirements Engine data 16-series, E2011 Remark Drw No -00 S Without -01 O With 25A CONNECTION EMS The connector kit contains pins and a connector for connection to the electrical interface on the engine. -00A O Without -01 S With connector kit -02 O With cable 6.3 m incl. connector 25F ENGINE HEATER The engine heater ensures that the engine maintains its temperature above the ambient temperature, to facilitate starting. Since a warm engine has less friction and emission, and operates more smoothly due to warm oil, it will be more environmentally friendly and significantly reduce engine wear. The power is selected dependent on the ambient temperature and the volume of the cooling system. For cold climates (below -5°C ambient temperature), the 1500 W heater is recommended. The aim of the engine heater with thermostat is to keep engine temperature between 30°C and 50°C. -00 S Without -01 O 1500 W/230V, plug in type 1 810 631 -06 O 1500 W/115V, plug in with thermostat With cables for US market including UL marking -07 O 1500 W/230V, plug in with thermostat 2 074 021 -08 O 550 W/230V, plug in with thermostat 2 074 021 -09 O 550 W/115V, plug in with thermostat 25G 2 074 021 With cables for US market including UL marking 2 074 021 POWER CABLE BETWEEN ALTERNATOR AND STARTER The power cable is the feed cable from the alternator to the starter motor to charge the batteries. The cable must either be supplied by Scania or by the customer. -00 S Without -01 O With 25H OIL LEVEL SENSOR The oil level sensor enables the engine operator to read the oil level in the engine electronically as a part of daily maintenance. It is a complement to the oil dipstick and eliminates the need for manual access to the engine during daily inspection. -00 S Without -01 O With 25J GROUND CABLE -00 S Without -01 O With 28B HIGH ENGINE TEMP. REACTION (EMS parameter setting) Note: • Alarm is always included regardless of option. -01 O Alarm only -03 S Engine shutdown on high limit 14 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation gas engines Ref Description Requirements 28E LOW OIL PRESSURE REACTION (EMS parameter setting) Engine data 16-series, E2011 Remark Drw No Low oil pressure reaction -03 is recommended in applications where the engine is remotely operated. -01 O Only alarm -03 S Engine shutdown 28F LOW COOLANT LEVEL REACTION (EMS parameter setting) Low coolant level reaction -03 is recommended in applications where the engine is remotely operated. -01 O Only alarm -03 S Engine shutdown 28I GOVERNOR SETTING (EMS parameter setting) Note: 28I-02 and 28I-03 must not be chosen without consulting after sales services. The options may only come into question after tests have been at the site. -01 S Normal (default value) -02 O Soft -03 O Stiff 28J RAMP START DELAY (EMS parameter setting) -04 S 10 seconds (default value) 28K At start this is the time the engine speed shall remain at low idle speed before starting the ramp up to nominal operational speed. RAMP UP RATE (EMS parameter setting) -00 S 50 rpm/seconds (default value) 28N This is the rate by which the engine speed ramps up, starting from low idle up to nominal operational speed after the delay value defined in Ramp start delay (price ref 28J). 6C LOW IDLE SPEED (EMS parameter setting) -11 S 1000 rpm (default value) 28S HIGH CHARGE TEMP REACTION Note: • Alarm is always included regardless of option. -01 O Alarm only -03 S Engine shutdown on high limit 46 FLYWHEEL HOUSING -01 S SAE1 flange, silumin 1 925 825 -11 O SAE1 flange, cast iron © Scania Engines Edition 2018:1 15 DATA HANDBOOK Power generation gas engines Ref Description 49 ENGINE SUSPENSION Requirements Engine data 16-series, E2011 Remark Drw No All engine suspensions are available with • Front-mounted brackets • Front- and rear-mounted brackets or • Front-mounted brackets and prepared for rear-mounted brackets, which means that the surface on the flywheel housing intended for rear-mounted brackets is unpainted. -01A S Fixed suspension, power pack type: 230 mm below the crankshaft Front-mounted brackets. 1 927 370 -01Z O Fixed suspension, power pack type: 230 mm below the crankshaft Front-mounted brackets. Prepared for rear-mounted brackets. 1 927 370 -04 O Fixed suspension, power pack type: Front- and rear-mounted brackets. 1 927 370 -07 O Stiff rubber suspension, power pack type: 316-321 mm below the crankshaft Front-mounted brackets. 1 927 370 -07Z O Stiff rubber suspension, power pack type: 316-321 mm below the crankshaft Front-mounted brackets. Prepared for rear-mounted brackets. 1 927 370 -08 O Stiff rubber suspension, power pack type: 316-321 mm below the crankshaft Front- and rear-mounted brackets. 1 927 370 230 mm below the crankshaft 49B RUBBER SUSPENSION FOR ALTERNATOR SUPPORT Rubber insulators should be selected depending on the installation. Each installation holds special physical characteristics that may affect the performance of the rubber. To be able to select insulators with the correct rubber properties, the builder should perform a proper calculation that verifies that the rubber insulators are suitable for the installation. -00 S Without -01 O 55 shore, 2 pieces Nominal stiffness: 870 N/mm. 1 119 157 Max allowable static deflection: 6 mm. -02 O 55 shore, 4 pieces Nominal stiffness: 870 N/mm. 1 119 157 Max allowable static deflection: 6 mm. -03 O 65 shore, 2 pieces Nominal stiffness: 1300 N/mm. 1 119 158 Max allowable static deflection: 6 mm. -04 O 65 shore, 4 pieces Nominal stiffness: 1300 N/mm. 1 119 158 Max allowable static deflection: 6 mm. 56 EXHAUST BEND Exhaust bend should be selected to fit the connecting exhaust system. Please consider the entire exhaust system installation. -01 S Without, but with turbo-mounted flange 1 383 486 Note: Check ref. 57- for suitable exhaust fitting. -02 O 90° bend, adjustable direction 56A 2 408 066 HEAT PROTECTION SHIELD FOR EXHAUST MANIFOLD -00 S Without -01 O With 16 Edition 2018:1 355 507 © Scania Engines DATA HANDBOOK Power generation gas engines Ref Description 57 EXHAUST FITTINGS Requirements Remark Engine data 16-series, E2011 Drw No Exhaust fittings are selected in cooperation with the customer in order to fit the exhaust system. -00 S Without -02 O Flange, Ø130 mm Req. 56-02 1 823 051 -03 O Flange, Ø155 mm Req. 56-02 1 829 193 -05 O Exhaust bellows and flange, Ø130 mmReq. 56-02 2 194 497 -06 O Exhaust bellows and flange, Ø155 mmReq. 56-02 2 194 497 60B ENGINE OIL, FACTORY FILLED The engine can be delivered with factory filled engine oil. This option is suitable for customers who want to reduce or eliminate handling of oil in their production process. Engine oil: LDF-4. -00 S Without -01 O With 62 OIL DRAINING The selection of oil draining depends on the installation. If the oil should be drained through a hose, a valve for gravity draining can be used. The oil should be warm, otherwise the usage of a hand pump is recommended.The hand pump is also to be used if the oil is drained to a level above the engine. -01 S With magnetic drain plug -02 O With valve 2 011 977 -03 O With hand pump, right-hand side Delivered loose 1 825 226 -04 O With hand pump, left-hand side Delivered loose 1 825 226 72 FAN The selection of fan depends on the need for engine cooling. Factors that need to be considered are the air pressure drop in the installation and air flow necessary. The fan is normally matched with the radiator selected for the application. -01B O Pusher, Ø965 mm, ratio 1:0.9 Recommended for 1800 rpm 1 506 288 -01CS Pusher, Ø965 mm, ratio 1:1.1 Recommended for 1500 rpm 1 506 288 91 6C SIDE-MOUNTED POWER TAKE-OFF (PTO) A side-mounted PTO is used for engine-mounted hydraulic pumps or compressors. The gear ratio of the PTO should be selected in accordance with the required speed of the driven pump or compressor. -00 S Without -01 O Prepared -02 O SAE B, pointing backwards 96C 1 507 581 STUDS IN FLYWHEEL HOUSING -00 S Without -01 O With © Scania Engines Edition 2018:1 17 DATA HANDBOOK Power generation gas engines Ref Description 99G PAINTWORK Requirements Engine data 16-series, E2011 Remark Drw No There is a risk for corrosion on unpainted surfaces. In order to avoid corrosion during transport or long storage, Scania recommends to select an option where all engine parts are painted. -01A S Orange standard quality/unpainted exhaust manifold and turbocharger -21 O Orange heavy-duty quality/silver on exhaust manifold and turbocharger Recommended for engines operating outdoors without shelter. -23A O Orange standard quality/silver on exhaust manifold and turbocharger 99M ASSISTANCE STICKER -01 S Standard 1 sticker assembled on the rocker cover 2 234 806 -02 O 2 assistance stickers Additional sticker supplied separately 2 234 806 99P OPERATOR’S MANUAL -00 S Without Note: If no preferred language is specified when ordering, the Operator’s manual will be delivered in English. The following languages are available: • Chinese (simplified) • Dutch • English • Finnish • French • German • Italian • Japanese • Korean • Norwegian • Russian • Spanish • Swedish The following languages are only available in Scania’s Technical Information Library, TIL: • Czech • Danish • Polish -01 O 1 copy -02 O 2 copies -03 O 3 copies 18 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines 7 Equipment data ref 25-58 EQUIPMENT DATA ref 25-58 Contents Information about this section���������������������������������������������������������������������������������������������������������������� 2 10C C300 (Scania Communicator 300)������������������������������������������������������������������������������������������������� 3 10S EAC LABEL������������������������������������������������������������������������������������������������������������������������������������ 5 25C COOLANT LEVER MONITOR�������������������������������������������������������������������������������������������������������� 5 25D STARTER MOTOR������������������������������������������������������������������������������������������������������������������������� 6 25E ALTERNATOR�������������������������������������������������������������������������������������������������������������������������������� 7 25F ENGINE HEATER��������������������������������������������������������������������������������������������������������������������������� 8 45 FLYWHEEL������������������������������������������������������������������������������������������������������������������������������������� 10 46 FLYWHEEL HOUSING������������������������������������������������������������������������������������������������������������������� 11 49 ENGINE SUSPENSION������������������������������������������������������������������������������������������������������������������ 12 49B RUBBER SUSPENSION FOR ALTERNATOR SUPPORT����������������������������������������������������������� 15 51 AIR CLEANER ������������������������������������������������������������������������������������������������������������������������������� 15 51B HOSE FOR AIR CLEANER ��������������������������������������������������������������������������������������������������������� 21 56 EXHAUST BEND���������������������������������������������������������������������������������������������������������������������������� 21 56A HEAT PROTECTION SHIELD FOR EXHAUST MANIFOLD ������������������������������������������������������� 23 57 EXHAUST FITTINGS���������������������������������������������������������������������������������������������������������������������� 24 © Scania Engines Edition 2018:1 7A 1 DATA HANDBOOK Power generation engines Equipment data ref 25-58 Information about this section This section is intended as a complement to the Engine data sections with additional information about engine equipment such as technical data, measurements and illustrations. Note that if a certain equipment does not have any additional information, other than that in the Engine data sections, it is not found in this section. In association with each ordering reference the engine series, for which the equipment is intended, is stated. Note: All conditions and requirements when ordering and combining equipment are stated in the Engine data sections 4-6 and are to be used when specifying your order. S = Standard equipment O = Optional equipment Dimensions in drawings The drawings are intended for sales information only and must not be used for installation purposes as drawings could have been updated without notice. Before dimensioning any installation, please refer to the latest issue of a valid Scania drawing. All drawings can be ordered from Scania (via Pre-sales FRAS) with short notice and will be delivered free of charge. Installation manual If you need more information related to your installation than you find in this Data Handbook, we refer to the installation manual (http://til.scania.com). Below, the sections of the installation manual are listed: 2 01 Industrial and power generation engines 02 Marine engines 03 Electrical equipment 01:01 Engine 01:02 Intake system and ventilation 01:03 DC Fuel system 01:03 OC Fuel system 01:04 Exhaust system 01:05 Cooling system 01:06 Technical data 01:07 Exhaust aftertreatment system 01:08 Measuring instructions for installation maintenance 01:09 Emission related installation instructions 02:01 Engine 02:02 Intake system and ventilation 02:03 Fuel system 02:04 Exhaust system 02:05 Cooling system 02:06 Technical data 02:07 SCR system 02:08 Measuring instructions for installation maintenance 02:09 Emission-related installation instructions 03:01 Electrical system 03:03 Instrumentation 2.0 03:04 Instrumentation 2.1 03:05 CAN interface 03:06 C300 03:10 Fault codes DM1 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Equipment data ref 25-58 10C C300 (Scania Communicator 300) 9-series, 13-series, 16-series System overview 2 3 1 C4000X U20B U20C C4098 5 E89F E89D C4000 E89C M1B1 Ref. Standard Optional 1 Control unit √ - 2 Antenna √ - 3 Adapter cable √ - 4 Cable harnesses 4.5 m 6m 5 Coaxial cable 2.7 m √ - 10C 16:6495 4 7A FOR SALES INFORMATION ONLY © Scania Engines Edition 2018:1 3 DATA HANDBOOK Power generation engines Equipment data ref 25-58 10C C300 (Scania Communicator 300) 9-series, 13-series, 16-series Control unit and bracket 175.5 53 100 100 6 16:6493 178 8 Direction of travel and dimensions of the antenna 130 84 16:6494 270 FOR SALES INFORMATION ONLY 4 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines 10S EAC LABEL Equipment data ref 25-58 9-series, 13-series, 16-series -01 O With DC09, DC13, DC16, OC16 Position of the label 1. DC09, DC13 2. DC16, OC16 25C COOLANT LEVER MONITOR 9-series, 13-series, 16-series -01 O Level monitor, normally closed Drawing: 1 750 068 DC09, DC13, DC16 -01 S Level monitor, normally closed Drawing: 1 750 068 OC16 7A FOR SALES INFORMATION ONLY © Scania Engines Edition 2018:1 5 DATA HANDBOOK Power generation engines 25D STARTER MOTOR -01 S 1-pole, 6,0 kW, EMS controlled Equipment data ref 25-58 9-series, 13-series Drawing: 1 796 026 DC09, DC13 FOR SALES INFORMATION ONLY 25D STARTER MOTOR -01 S 1-pole, 7.0 kW, EMS controlled 16-series Drawing: 1 797 880 DC16, OC16 FOR SALES INFORMATION ONLY 6 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines 25E ALTERNATOR -01 S 1-pole, 100A, EMS controlled Equipment data ref 25-58 9-series, 13-series, 16-series Drawing: 1 884 268 DC09, DC13, DC16 (E2011), OC16 FOR SALES INFORMATION ONLY -03 O 1-pole, 150A, EMS controlled Drawing: 2 146 186 DC 9, DC13, DC16 FOR SALES INFORMATION ONLY 7A © Scania Engines Edition 2018:1 7 DATA HANDBOOK Power generation engines 25F ENGINE HEATER 8 Equipment data ref 25-58 9-series, 13-series -01 O 1500 W/230V, plug in type Drawing: 1 722 729 DC09, DC13 -06 O 1500 W/115V, plug in with thermostat (with cables for US market including UL marking) Drawing: 2 074 315 DC09, DC13 -07 O 1500 W/230V, plug in with thermostat Drawing: 2 074 315 DC09, DC13 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines 25F ENGINE HEATER -01 O 1500 W/230V, plug in type Equipment data ref 25-58 16-series Drawing: 1 810 631 DC16 (E2011), OC16 FOR SALES INFORMATION ONLY 25F ENGINE HEATER 16-series -06 O 1500 W/115V, plug in with thermostat (with cables for US market including UL marking) Drawing: 2 074 021 DC16 (E2011), OC16 -07 O 1500 W/230V, plug in with thermostat Drawing: 2 074 021 DC16 (E2011), OC16 -08 O 550 W/230V, plug in with thermostat Drawing: 2 074 021 DC16 (E2011), OC16 -09 O 550 W/115V, plug in with thermostat Drawing: 2 074 021 DC16 (E2011), OC16 (with cables for US market including UL marking) 7A © Scania Engines Edition 2018:1 9 DATA HANDBOOK Power generation engines 45 FLYWHEEL -01 S SAE14, pilot hole Ø80 mm 9-series, 13-series, 16-series Drawing: 1 925 825 FOR SALES INFORMATION ONLY 10 Edition 2018:1 Equipment data ref 25-58 © Scania Engines DC09, DC13, DC16 (E2011), OC16 DATA HANDBOOK Power generation engines 46 FLYWHEEL HOUSING -01 S SAE1 flange. Silumin. Equipment data ref 25-58 9-series, 13-series, 16-series Drawing: 1 925 826 DC09, DC13, DC16 (E2011), OC16 -01A S SAE1 flange. Cast iron. DC16 072/078A (E2011) -11 O SAE1 flange. Cast iron. DC09, DC13, DC16 (E2011), OC16 FOR SALES INFORMATION ONLY 7A © Scania Engines Edition 2018:1 11 DATA HANDBOOK Power generation engines 49 ENGINE SUSPENSION Equipment data ref 25-58 9-series, 13-series -01 S Fixed suspension, low: 120 mm below the crankshaft. Front-mounted brackets Drawing: 1 858 891 DC09, DC13 -02 O Fixed suspension, low: 120 mm below the crankshaft. Front- and rear-mounted brackets Drawing: 1 858 891 DC09, DC13 FOR SALES INFORMATION ONLY -03 O Fixed suspension, power pack Drawing: 1 858 891 type: 230 mm below the crankshaft. Front-mounted brackets DC09, DC13 -04 O Fixed suspension, power pack Drawing: 1 858 891 type: 230 mm below the crankshaft. Front- and rear-mounted brackets DC09, DC13 FOR SALES INFORMATION ONLY 12 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Equipment data ref 25-58 49 ENGINE SUSPENSION -05 O Stiff rubber suspension, low: Drawing: 1 858 891 186-190 mm below the crankshaft. Front-mounted brackets DC09, DC13 -06 O Stiff rubber suspension, low: Drawing: 1 858 891 186-190 mm below the crankshaft. Front- and rear-mounted brackets DC09, DC13 -07 O Stiff rubber suspension, power Drawing: 1 858 891 pack type: 296-300 mm below the crankshaft. Front-mounted brackets DC09, DC13 -08 O Stiff rubber suspension, power pack type: 296-300 mm below the crankshaft. Front- and rearmounted brackets DC09, DC13 Drawing: 1 858 891 FOR SALES INFORMATION ONLY 7A © Scania Engines Edition 2018:1 13 DATA HANDBOOK Power generation engines 49 ENGINE SUSPENSION 16-series -01AS Fixed suspension, power pack type:Drawing: 1 927 370 230 mm below the crankshaft. Front-mounted brackets DC16 (E2011), OC16 -04 O Fixed suspension, power pack type:Drawing: 1 927 370 230 mm below the crankshaft. Front- and rear-mounted brackets DC16 (E2011), OC16 -07 O Stiff rubber suspension, power pack type: 316-321 mm below the crankshaft. Front-mounted brackets Drawing: 1 927 370 DC16 (E2011), OC16 -08 O Stiff rubber suspension, power pack type: 316-321 mm below the crankshaft. Front- and rear-mounted brackets Drawing: 1 927 370 DC16 (E2011), OC16 FOR SALES INFORMATION ONLY 14 Equipment data ref 25-58 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines 49B RUBBER SUSPENSION FOR ALTERNATOR SUPPORT Equipment data ref 25-58 9-series, 13-series, 16-series -01 O 55 shore, 2 pieces Drawing: 1 119 157 DC09, DC13, DC16, OC16 -02 O 55 shore, 4 pieces Drawing: 1 119 157 DC09, DC13, DC16, OC16 -03 O 65 shore, 2 pieces Drawing: 1 119 158 DC09, DC13, DC16, OC16 -04 O 65 shore, 4 pieces Drawing: 1 119 158 DC09, DC13, DC16, OC16 FOR SALES INFORMATION ONLY 51 AIR CLEANER -02 O Light duty Ø13” Mounted on the flywheel housing. For dimensions see 51-51. 9-series, 13-series Drawing: 1 818 656 DC09, DC13 FOR SALES INFORMATION ONLY 7A -04 O Light duty Ø13” Separately. Without hose. Drawing: 1 925 156 DC09, FOR SALES INFORMATION ONLY © Scania Engines Edition 2018:1 15 DATA HANDBOOK Power generation engines Equipment data ref 25-58 51 AIR CLEANER -05 O Light duty Ø15” Separately. Without hose. Drawing: 1 925 175 DC09 FOR SALES INFORMATION ONLY -16 O Light duty Ø15” Mounted on the flywheel housing. For dimensions see 51-55/56 Drawing: 2 051 133 DC09, DC13 FOR SALES INFORMATION ONLY 16 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Equipment data ref 25-58 51 AIR CLEANER -51 O Medium duty Ø13” With rain protection cap. Mounted on the flywheel housing. Drawing: 1 818 657 Drawing: 1 818 656 DC09 071A DC09 072/73A FOR SALES INFORMATION ONLY -53 O Medium duty Ø13” With rain protection cap. Separately. Without hose. DC09 -54 O Medium duty Ø13” Separately. Without hose DC09 7A FOR SALES INFORMATION ONLY © Scania Engines Edition 2018:1 17 DATA HANDBOOK Power generation engines Equipment data ref 25-58 51 AIR CLEANER -55 O Medium duty Ø15” With rain protection cap. Mounted on the flywheel housing. Drawing: 2 051 133 DC09, DC13 -56 O Medium duty Ø15” Mounted on the flywheel housing. Drawing: 2 051 133 DC09, DC13 FOR SALES INFORMATION ONLY -57 O Medium duty Ø15” With rain protection cap. Separately. Without hose. Drawing: 2 602 590 DC09, DC13 -58 O Medium duty Ø15” Separately. Without hose. Drawing: 2 602 590 DC09, DC13 FOR SALES INFORMATION ONLY 18 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines 51 AIR CLEANER Equipment data ref 25-58 16-series -02 O Light duty Ø15” For mounting on engine. Drawing: 1 925 175 DC16 (E2011) -05 O Light duty Ø15” Separately. Without hose. Drawing: 1 925 175 DC16 (E2011) FOR SALES INFORMATION ONLY -51 O Medium duty Ø15” With rain protection cap. For mounting on engine. Drawing: 1 825 217 DC16 (E2011) 7A FOR SALES INFORMATION ONLY © Scania Engines Edition 2018:1 19 DATA HANDBOOK Power generation engines Equipment data ref 25-58 51 AIR CLEANER -57 O Medium duty Ø15” With rain protection cap Separately. Without hose Drawing: 2 602 590 DC16 (E2011) -58 O Medium duty Ø15” Separately. Without hose. Drawing: 2 602 590 DC16 (E2011) FOR SALES INFORMATION ONLY -59 O Medium duty Ø18” With rain protection cap. Separately. Without hose. Drawing: 2 602 592 DC16 (E2011) -60 O Medium duty Ø18” Separately. Without hose. Drawing: 2 602 592 DC16 (E2011) FOR SALES INFORMATION ONLY 20 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines 51B HOSE FOR AIR CLEANER -01 O With Equipment data ref 25-58 9-series, 13-series, 16-series Drawing: 1 933 007 DC09, DC13, DC16 FOR SALES INFORMATION ONLY 56 EXHAUST BEND -01 S Without, but with turbo-mounted flange 9-series, 13-series Drawing: 1 746 176 Drawing: 1 923 536 Drawing: 1 383 486 DC09 and DC13 072/073A DC09 DC09 and DC13 072/073A DC13 071A, DC13 093A DC13 071A, DC13 093A FOR SALES INFORMATION ONLY -02 O 90° bend, adjustable direction Drawing: 1 746 176 Drawing: 2 135 460 Drawing: 1 923 534 DC09 and DC13 072/073A, DC13 093A DC09 071A DC13 071A DC09 and DC13 072/073A, DC13 093A DC09 071A DC13 071A 7A FOR SALES INFORMATION ONLY © Scania Engines Edition 2018:1 21 DATA HANDBOOK Power generation engines Equipment data ref 25-58 56 EXHAUST BEND -01 S Without, but with turbo-mounted flange 16-series Drawing: 1 386 863 Drawing: 1 383 486 DC16 071A (E2011) DC16 072/078A (E2011), OC16 DC16 071A: DC16 072/078A, OC16 FOR SALES INFORMATION ONLY -02 O 90° bend, adjustable direction Drawing: 1 867 915 Drawing: 1 397 001 DC16 071A: DC16 071A (E2011) DC16 072/078A (E2011) DC16 072A: FOR SALES INFORMATION ONLY -02 O 90° bend, adjustable direction Drawing: 2 408 066 FOR SALES INFORMATION ONLY 22 Edition 2018:1 © Scania Engines OC16 DATA HANDBOOK Power generation engines 56A HEAT PROTECTION SHIELD FOR EXHAUST MANIFOLD -01 O With Drawing: 355 507 Equipment data ref 25-58 16-series DC16, OC16 FOR SALES INFORMATION ONLY 7A © Scania Engines Edition 2018:1 23 DATA HANDBOOK Power generation engines 57 EXHAUST FITTINGS 9-series, 13-series, 16-series -01 O Flange, Ø114 mm Drawing: 1 746 176 Drawing: 1 926 536 Drawing: 1 339 246 DC09 DC13 DC16 (E2011) -02 O Flange, Ø130 mm Drawing: 1 746 176 Drawing: 1 926 536 Drawing: 1 339 246 Drawing: 1 823 051 DC09 DC13 DC16 (E2011) OC16 -03 O Flange, Ø155 mm Drawing: 1 746 176 Drawing: 1 926 536 Drawing: 1 339 246 Drawing: 1 829 193 DC09 DC13 DC16 (E2011) OC16 DC09/13/16: OC16: FOR SALES INFORMATION ONLY 24 Equipment data ref 25-58 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Equipment data ref 25-58 57 EXHAUST FITTINGS -04 O Compensator and flange, Ø114 mm Drawing: 1 746 176 Drawing: 1 926 536 DC09 DC13 -05 O Compensator and flange, Ø130 mm Drawing: 1 746 176 Drawing: 1 926 536 Drawing: 1 943 501 Drawing: 2 194 497 DC09 DC13 DC16 (E2011) OC16 -06 O Compensator and flange, Ø155 mm Drawing: 1 746 176 Drawing: 1 926 536 Drawing: 1 943 501 Drawing: 2 194 497 DC09 DC13 DC16 (E2011) OC16 DC09/13/16: FOR SALES INFORMATION ONLY OC16: 7A © Scania Engines Edition 2018:1 25 DATA HANDBOOK Power generation engines 26 Edition 2018:1 © Scania Engines Equipment data ref 25-58 DATA HANDBOOK Power generation engines 7 Equipment data ref 60-99 EQUIPMENT DATA ref 60-99 Contents Information about this section���������������������������������������������������������������������������������������������������������������� 2 60 OIL SUMP����������������������������������������������������������������������������������������������������������������������������������������� 3 60A OIL DIPSTICK��������������������������������������������������������������������������������������������������������������������������������� 8 61 OIL FILLER������������������������������������������������������������������������������������������������������������������������������������� 10 62 OIL DRAINING�������������������������������������������������������������������������������������������������������������������������������� 12 72 FAN������������������������������������������������������������������������������������������������������������������������������������������������� 14 74 COOLING PACKAGE���������������������������������������������������������������������������������������������������������������������� 19 91 SIDE-MOUNTED POWER TAKE-OFF (PTO)��������������������������������������������������������������������������������� 24 92 AIR COMPRESSOR����������������������������������������������������������������������������������������������������������������������� 26 98C FUEL PRE-FILTER����������������������������������������������������������������������������������������������������������������������� 27 99L CRANKCASE VENTILATION�������������������������������������������������������������������������������������������������������� 29 7B © Scania Engines Edition 2018:1 1 DATA HANDBOOK Power generation engines Equipment data ref 60-99 Information about this section This section is intended as a complement to the Engine data sections with additional information about engine equipment such as technical data, measurements and illustrations. Note that if a certain equipment does not have any additional information, other than that in the Engine data sections, it is not found in this section. In association with each ordering reference the engine series, for which the equipment is intended, is stated. Note: All conditions and requirements when ordering and combining equipment are stated in the Engine data sections 4-6 and are to be used when specifying your order. S = Standard equipment O = Optional equipment Dimensions in drawings The drawings are intended for sales information only and must not be used for installation purposes as drawings could have been updated without notice. Before dimensioning any installation, please refer to the latest issue of a valid Scania drawing. All drawings can be ordered from Scania (via Pre-sales FRAS) with short notice and will be delivered free of charge. Installation manual If you need more information related to your installation than you find in this Data Handbook, we refer to the installation manual (http://til.scania.com). Below, the sections of the installation manual are listed: 2 01 Industrial and power generation engines 02 Marine engines 03 Electrical equipment 01:01 Engine 01:02 Intake system and ventilation 01:03 DC Fuel system 01:03 OC Fuel system 01:04 Exhaust system 01:05 Cooling system 01:06 Technical data 01:07 Exhaust aftertreatment system 01:08 Measuring instructions for installation inspection 01:09 Emission related installation instructions 02:01 Engine 02:02 Intake system and ventilation 02:03 Fuel system 02:04 Exhaust system 02:05 Cooling system 02:06 Technical data 02:07 SCR system 02:08 Measuring instructions for installation inspection 02:09 Emission-related installation instructions 03:01 Electrical system 03:03 Instrumentation 2.0 03:04 Instrumentation 2.1 03:05 CAN interface 03:06 C300 03:10 Fault codes DM1 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Equipment data ref 60-99 60 OIL SUMP 9-series -01 S Deep front oil sump Drawing: 1 927 084 DC09 FOR SALES INFORMATION ONLY 7B Max angle Engine rear down Engine front down Right/left Volume Installation: 12º 12º 12º Min: 31 litres Operation: 30º 30º 30º Max: 36 litres The above numbers indicate max installation and operation angles for an engine with this oil sump. Max. inclination for an engine in operation counts where the engine lubrication still works with minimum oil level. The maximum operation angle should only be utilized for short periods. Specified maximum operation angles do not apply when the engine also is inclined sideways. © Scania Engines Edition 2018:1 3 DATA HANDBOOK Power generation engines Equipment data ref 60-99 60 OIL SUMP -02 O Low oil sump Drawing: 1 927 084 DC09 FOR SALES INFORMATION ONLY Max angle Engine rear down Engine front down Right/left Volume Installation: 12º 12º 12º Min: 28 litres Operation: 25º 25º 30º Max: 35 litres The above numbers indicate max installation and operation angles for an engine with this oil sump. Max. inclination for an engine in operation counts where the engine lubrication still works with minimum oil level. The maximum operation angle should only be utilized for short periods. Specified maximum operation angles do not apply when the engine also is inclined sideways. 4 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Equipment data ref 60-99 60 OIL SUMP 13-series -01BS Deep front oil sump Drawing: 1 927 084 DC13 FOR SALES INFORMATION ONLY 30˚ (12˚) 30˚ (12˚) 30˚ (12˚) 7B 30˚ (12˚) 30˚ (12˚) Max angle Engine rear down Engine front down Right/left Volume Installation: 12º 12º 12º Min: 30 litres Operation: 30º 30º 30º Max: 36 litres 1:7072 30˚ (12˚) The above numbers indicate max installation and operation angles for an engine with this oil sump. Max. inclination for an engine in operation counts where the engine lubrication still works with minimum oil level. The maximum operation angle should only be utilized for short periods. Specified maximum operation angles do not apply when the engine also is inclined sideways. © Scania Engines Edition 2018:1 5 DATA HANDBOOK Power generation engines Equipment data ref 60-99 60 OIL SUMP -03 O Low oil sump Drawing: 1 927 084 DC13 FOR SALES INFORMATION ONLY Max angle Engine rear down Engine front down Right/left Volume Installation: 12º 12º 12º Min: 28 litres Operation: 25º 25º 30º Max: 34 litres The above numbers indicate max installation and operation angles for an engine with this oil sump. Max. inclination for an engine in operation counts where the engine lubrication still works with minimum oil level. The maximum operation angle should only be utilized for short periods. Specified maximum operation angles do not apply when the engine also is inclined sideways. 6 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Equipment data ref 60-99 60 OIL SUMP 16-series -01 S Deep front oil sump Drawing: 1 825 009 DC16, OC16 FOR SALES INFORMATION ONLY 7B Max angle Engine rear down Engine front down Right/left Volume Installation: 12º 12º 10º Min: 40 litres Operation: 25º 25º 30º Max: 48 litres The above numbers indicate max installation and operation angles for an engine with this oil sump. Max. inclination for an engine in operation counts where the engine lubrication still works with minimum oil level. The maximum operation angle should only be utilized for short periods. Specified maximum operation angles do not apply when the engine also is inclined sideways. © Scania Engines Edition 2018:1 7 DATA HANDBOOK Power generation engines 60A OIL DIPSTICK Equipment data ref 60-99 9-series, 13-series -01 S Short, left-hand side, in block Drawing: 2 060 862 DC09, DC13 FOR SALES INFORMATION ONLY -02 O Long, left-hand side, rear in block 8 Edition 2018:1 Drawing: 1 861 112 Drawing: 1 859 140 © Scania Engines DC09 DC13 DATA HANDBOOK Power generation engines Equipment data ref 60-99 60A OIL DIPSTICK -03 O Long, left-hand side above the valve cover. Reachable from right-hand side. Drawing: 2 007 889 DC09, DC13 FOR SALES INFORMATION ONLY 7B © Scania Engines Edition 2018:1 9 DATA HANDBOOK Power generation engines 61 OIL FILLER -01AS In cylinder block, left-hand side Equipment data ref 60-99 9-series, 13-series Drawing: 2 060 862 DC09, DC13 -01BO In cylinder block, left-hand side and Drawing: 2 060 862 extra oil filler in valve cover DC09, DC13 FOR SALES INFORMATION ONLY 10 -05AO In cylinder block, rear left-hand sideDrawing: 1 861 112 Drawing: 1 859 140 DC09 DC13 -05BO In cylinder block, rear left-hand side Drawing: 1 861 112 and extra oil filler in valve cover Drawing: 1 859 140 DC09 DC13 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines 61 OIL FILLER Equipment data ref 60-99 16-series -03 O In valve cover, cyl 6, and cylinder block, low left-hand side Drawing: 1 769 411 DC16 -01 S In cylinder block, left-hand side Drawing 1 769 411 OC16 FOR SALES INFORMATION ONLY 7B © Scania Engines Edition 2018:1 11 DATA HANDBOOK Power generation engines 62 OIL DRAINING -02 O With valve 9-series, 13-series, 16-series Drawing: 2 012 121 Drawing: 2 012 029 Drawing: 2 011 977 DC09 FOR SALES INFORMATION ONLY DC13 DC16, OC16 12 Edition 2018:1 Equipment data ref 60-99 © Scania Engines DC09 DC13 DC16, OC16 DATA HANDBOOK Power generation engines Equipment data ref 60-99 62 OIL DRAINING -03 O With hand pump, right-hand side Delivered separately Drawing: 1 859 126 DC09, DC13, DC16, OC16 -04 O With hand pump, left-hand side Delivered separately Drawing: 1 859 126 Drawing: 1 825 226 DC09, DC13 DC16, OC16 7B © Scania Engines Edition 2018:1 13 DATA HANDBOOK Power generation engines 72 FAN 14 Equipment data ref 60-99 9-series, 13-series, 16-series -01 O Prepared for fan, ratio 1:0.9 Drawing: 1 861 092 Drawing: 1 927 865 DC09, DC13, DC16 -02 O Prepared for fan, ratio 1:1.1 Drawing: 1 861 092 Drawing: 1 927 865 DC09, DC13, DC16 Ratio 1:0.9 DC09/13 Ratio 1:1.1 DC09/13 Ratio 1:0.9 DC16 Ratio 1:1.1 DC16 Edition 2018:1 © Scania Engines DATA HANDBOOK Power generation engines Equipment data ref 60-99 72 FAN -12 O Pusher, Ø813 mm, ratio 1:0.9 Drawing: 1 918 482 DC09, DC13 FOR SALES INFORMATION ONLY Engine speed (rpm) Fan power (kW) 1500 1800 6 10 700 Pusher ø813, Ratio 1:0.9 Engine speed 1800 rpm 7B Static Pressure (Pascal) 600 Engine speed 1500 rpm 500 400 300 200 100 0 0 1 2 3 4 5 6 7 Airflow (kg/s) © Scania Engines 8 9 10 11 12 Edition 2018:1 15 DATA HANDBOOK Power generation engines Equipment data ref 60-99 72 FAN -15 O Pusher, Ø914 mm, ratio 1:0.9 Drawing: 1 918 483 DC13 FOR SALES INFORMATION ONLY Engine speed (rpm) Fan power (kW) 1500 1800 10 17 800 Pusher ø914, Ratio 1:0.9 Engine speed 1800rpm Static Pressure (Pascal) 700 Engine speed 1500rpm 600 500 400 300 200 100 0 0 16 Edition 2018:1 1 2 3 4 5 6 7 8 9 Airflow (kg/s) © Scania Engines 10 11 12 13 14 15 16 DATA HANDBOOK Power generation engines Equipment data ref 60-99 72 FAN -16 O Pusher, Ø965 mm, ratio 1:0.9 Drawing: 1 506 288 DC16 -01BO Pusher, Ø965 mm, ratio 1:0.9 Drawing: 1 506 288 OC16 FOR SALES INFORMATION ONLY Engine speed (rpm) Fan power (kW) 1500 1800 13 23 900 Pusher ø965, Ratio 1:0.9 800 Static Pressure (Pascal) 700 7B Engine speed 1800rpm Engine speed 1500rpm 600 500 400 300 200 100 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Airflow (kg/s) © Scania Engines Edition 2018:1 17 DATA HANDBOOK Power generation engines Equipment data ref 60-99 72 FAN -17 O Pusher, Ø965 mm, ratio 1:1.1 Drawing: 1 506 288 DC16, -01AO Pusher, Ø965 mm, ratio 1:1.1 Drawing: 1 506 288 OC16, Note: Only engine speed 1500 rpm is allowed. FOR SALES INFORMATION ONLY Engine speed (rpm) 1500 Fan power (kW) 24 1400 Pusher ø965, Ratio 1:1.1 1300 1200 Engine speed 1500rpm Static Pressure (Pascal) 1100 1000 900 800 700 600 500 400 300 200 100 0 0 18 Edition 2018:1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Airflow (kg/s) © Scania Engines DATA HANDBOOK Power generation engines 74 COOLING PACKAGE -03 O Cooling package and radiator 1.1 m2 incl. belt protection Equipment data ref 60-99 9-series , 13-series Drawing: 1 861 129 DC09 FOR SALES INFORMATION ONLY 7B © Scania Engines Edition 2018:1 19 DATA HANDBOOK Power generation engines Equipment data ref 60-99 74 COOLING PACKAGE -03 O Cooling package and radiator 1.1 m2 incl. belt protection Drawing: 1 746 151 DC13 FOR SALES INFORMATION ONLY -04 O Cooling package and radiator 1.3 m2 incl. belt protection Drawing: 1 746 150 FOR SALES INFORMATION ONLY 20 Edition 2018:1 © Scania Engines DC13 DATA HANDBOOK Power generation engines Equipment data ref 60-99 74 COOLING PACKAGE -15 O Scania Power Pack 1.1 m2 Engine-mounted cooling package and radiator 1.1 m2 Drawing: 1 828 755 DC09, DC13 FOR SALES INFORMATION ONLY -17 O Scania Power Pack 1.3 m2 Engine-mounted cooling package and radiator 1.3 m2 Drawing: 2 138 977 DC13 7B FOR SALES INFORMATION ONLY © Scania Engines Edition 2018:1 21 DATA HANDBOOK Power generation engines 74 COOLING PACKAGE -01 O Prepared, charge air pipe pointing forwards Equipment data ref 60-99 16-series Drawing: 1 826 547 DC16 Only DC16 071A FOR SALES INFORMATION ONLY -01 O Prepared, charge air pipe pointing forwards Drawing: 2 141 582 FOR SALES INFORMATION ONLY 22 Edition 2018:1 © Scania Engines DC16 Not DC16 071A DATA HANDBOOK Power generation engines Equipment data ref 60-99 74 COOLING PACKAGE -05 O Cooling package and radiator 1.5 m2 incl. belt protection Drawing: 2 013 884 DC16 FOR SALES INFORMATION ONLY -11 O Prepared, charge air pipe prolonged pointing upwards Drawing: 2 141 582 DC16 7B FOR SALES INFORMATION ONLY © Scania Engines Edition 2018:1 23 DATA HANDBOOK Power generation engines 91 SIDE-MOUNTED POWER TAKE-OFF (PTO) -02 O SAE B, 2-hole, 13 teeth Gear ratio 1:1.19 Pointing backwards 9-series, 13-series Drawing: 1 448 964 Connection flange: SAE B 2-hole (J744) Shaft: SAE B (J744) 13 teeth, 0.8125” pitch Ø 16/32” Ø module pitch Gear ratio: 1:1.19 Direction of rotation: Counter clockwise (seen from flywheel end of engine) Maximum torque: 300 Nm FOR SALES INFORMATION ONLY 24 Edition 2018:1 Equipment data ref 60-99 © Scania Engines DC09, DC13 DATA HANDBOOK Power generation engines 91 SIDE-MOUNTED POWER TAKE-OFF (PTO) -02 O SAE B, 2-hole, 13 teeth. Gear ratio 1.19 Equipment data ref 60-99 16-series Drawing: 1 507 581 DC16, OC16 Connection flange: SAE B 2-hole (J744) Shaft: SAE B (J744) 13 teeth, 0.8125” pitch Ø 16/32” Ø module pitch Gear ratio: 1:1.19 Direction of rotation: Clockwise Maximum torque: 300 Nm 7B FOR SALES INFORMATION ONLY © Scania Engines Edition 2018:1 25 DATA HANDBOOK Power generation engines 92 AIR COMPRESSOR -01 O 2-cylinder, liquid cooled. 72cc. Gear ratio 1:1.15 13-series 1 869 629 FOR SALES INFORMATION ONLY 26 Edition 2018:1 Equipment data ref 60-99 © Scania Engines DC13 DATA HANDBOOK Power generation engines 98C FUEL PRE-FILTER -01 S With water separator Equipment data ref 60-99 9-series, 13-series , 16-series Drawing: 1 521 714 DC09, DC13, DC16 071A FOR SALES INFORMATION ONLY -01 S With water separator Fuel pre-filter Drawing: 1 735 839 DC16 072/078A Engine mounted fuel filter 7B 1. Fuel return from main filter (Ø12 mm) 2. Suction hose for water separation to main filter (Ø6 mm) 3. Out to feed pump (Ø16 mm) 4. In from fuel tank (Ø16 mm) 1. Fuel return to pre-filter (Ø12 mm) 2. Suction hose for water separation from pre-filter (Ø6 mm) 3. In to feed pump (M22x1.5) 4. Return to fuel tank (Ø12 mm) FOR SALES INFORMATION ONLY © Scania Engines Edition 2018:1 27 DATA HANDBOOK Power generation engines 98C FUEL PRE-FILTER -04 O With water separator and heater 9-series, 13-series , 16-series Drawing: 1 521 714 FOR SALES INFORMATION ONLY 28 Edition 2018:1 Equipment data ref 60-99 © Scania Engines Only for PDE engines DATA HANDBOOK Power generation engines Equipment data ref 60-99 99L CRANKCASE VENTILATION 9-series, 13-series -01 S Open, direction downwards, short Drawing: 2 135 206 Drawing: 2 108 157 DC09 DC13 DC13 DC09 7B FOR SALES INFORMATION ONLY © Scania Engines Edition 2018:1 29 DATA HANDBOOK Power generation engines Equipment data ref 60-99 99L CRANKCASE VENTILATION -03 O Closed, internal ventilation Drawing: 1 818 656 Drawing: 1 818 657 DC09: FOR SALES INFORMATION ONLY DC13: 30 Edition 2018:1 © Scania Engines DC09 DC13 DATA HANDBOOK Power generation engines Equipment data ref 60-99 99L CRANKCASE VENTILATION -01 S Open, direction downwards 16-series Drawing: 1 824 821 DC16 071A DC16 (E0211) DC16 072A FOR SALES INFORMATION ONLY -02 O Closed, internal ventilation Drawing: 1 927 372 DC16 (E0211) 7B © Scania Engines Edition 2018:1 31 DATA HANDBOOK Power generation engines 32 Edition 2017:2 © Scania Engines Equipment data ref 60-99