Service Manual
Barkey Prismacomfort
blood heater for
Gambro Prismaflex®
Barkey autocontrol 3XPT
Barkey autoline XPT 4R
version 5 GB
Issue 2016-04-07
Sales by:
Gambro Lundia AB
Monitor Division
Box 10101
SE-220 10 Lund
Sweden
Manufactured by:
Barkey GmbH & Co. KG
Gewerbestrasse 8
33818 Leopoldshoehe
Germany
Contents
Service Manual
Barkey Prismacomfort
Contents
1
1.1
1.2
1.3
1.4
1.5
1.6
1.6.1
Introduction.......................................................................................................................... 1
Important things to observe ................................................................................................... 2
Pictograms, signal words and symbols .................................................................................. 3
Target group........................................................................................................................... 3
Disclaimer .............................................................................................................................. 4
Copyright ............................................................................................................................... 4
Symbols on labels .................................................................................................................. 5
Safety information sticker for Barkey autoline XPT 4R heating device ............................... 6
2
2.1
2.2
Safety information ............................................................................................................... 7
Safety information for carrying out service work .................................................................. 7
Safety information on environmental influences ................................................................... 9
3
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
Operating the autocontrol 3XPT controller / service menu........................................... 10
Operating panel .................................................................................................................... 10
Start screen / service menu .................................................................................................. 11
Menu structure / service menu ............................................................................................. 12
Time and date check "view-time-date" ................................................................................ 13
Time setting "set time"......................................................................................................... 14
Date setting "set date" .......................................................................................................... 15
Error list "list of errors" ....................................................................................................... 16
Temperature inspection "temp. inspection" ......................................................................... 16
Calibrating the autocontrol 3XPT “temp.calibration ac" ..................................................... 17
Overtemperature inspection "overtemp. inspection" ........................................................... 19
Setting the autocontrol 3XPT calibration date “calibration date ac“ ................................... 21
Setting the heating device calibration date "calibration date hd" ........................................ 21
Language selection "select the language" ............................................................................ 22
4
4.1
4.2
4.3
4.4
4.5
4.6
Testing equipment set ........................................................................................................ 23
Adapter 1 (temperature reference) ....................................................................................... 24
Adapter 2 (overtemperature test) ......................................................................................... 25
Adapter 3 (programming) .................................................................................................... 26
Adapter 4 (external temperature) ......................................................................................... 27
Digital thermometer GMH 1170.......................................................................................... 27
Temperature sensor .............................................................................................................. 28
5
5.1
5.1.1
5.1.2
5.1.3
5.1.4
5.1.5
5.1.6
5.1.7
5.1.8
5.1.9
5.2
5.2.1
5.2.2
Technical safety inspection (TSI) ..................................................................................... 29
autocontrol 3XPT controller ................................................................................................ 29
Visual inspection.................................................................................................................. 29
Maintenance ......................................................................................................................... 29
Temperature inspection........................................................................................................ 30
Measurement as per EN 62353 ............................................................................................ 30
Overtemperature control ...................................................................................................... 31
Function test......................................................................................................................... 32
Comments ............................................................................................................................ 32
TSI has been passed ............................................................................................................. 32
Set calibration date / affix test sticker .................................................................................. 33
autoline XPT 4R heating device .......................................................................................... 34
Visual inspection.................................................................................................................. 34
Temperature inspection........................................................................................................ 34
Service Manual Barkey Prismacomfort - V5 GB - ac-200-EW-0000-06 - 2016-04-07
Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany - Switchboard: +49(0)5202-9801-0
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Service Manual
Barkey Prismacomfort
Contents
5.2.3
5.2.4
5.2.5
5.2.6
5.2.7
Measurements as per EN 62353........................................................................................... 36
Function testing and overtemperature inspection................................................................. 36
Comments ............................................................................................................................ 37
TSI has been passed ............................................................................................................. 37
Setting the calibration date ................................................................................................... 37
6
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
Service work on the autocontrol 3XPT controller .......................................................... 38
Electronic block diagram ..................................................................................................... 39
Opening / closing housing.................................................................................................... 40
Removing and refitting the "power section" PCB ............................................................... 40
Replacing the mains power cable ......................................................................................... 43
Selection of mains voltage 115 V~ / 230 V~ ....................................................................... 45
Replacing fuses .................................................................................................................... 45
Cleaning ventilation ............................................................................................................. 47
Replacing the battery ........................................................................................................... 47
Replacing the microcontroller in the autocontrol 3XPT ...................................................... 48
Cleaning and disinfection..................................................................................................... 49
7
Warranty and disclaimer of liability ................................................................................ 50
8
8.1
Customer Service ............................................................................................................... 51
Service information .............................................................................................................. 52
9
9.1
9.2
9.3
9.4
9.5
9.6
Appendix ............................................................................................................................. 58
Exploded drawings for Barkey autocontrol 3XPT ............................................................... 58
Spare parts list ...................................................................................................................... 60
Material list for testing equipment set .................................................................................. 61
Barkey autocontrol 3XPT language options ........................................................................ 61
Error messages ..................................................................................................................... 62
Inspection logs for the technical safety inspection............................................................... 64
Service Manual Barkey Prismacomfort - V5 GB - ac-200-EW-0000-06 - 2016-04-07
Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany - Switchboard: +49(0)5202-9801-0
Customer service: +49(0)5202-9801-30 - Fax: +49(0)5202-9801-99 - e-mail: info@barkey.de
Introduction
1
Service Manual
Barkey Prismacomfort
Introduction
This service manual is intended to give you an introduction to carrying out the technical
safety inspection (in short TSI) and to carrying out service work on the system components of the Barkey Prismacomfort blood heater listed below for the Gambro Prismaflex
haemodialysis system:
• Barkey autocontrol 3XPT
• Barkey autoline XPT 4R low-flow (internal Ø 4.3 mm)
• Barkey autoline XPT 4R high-flow (internal Ø 6.0 mm)
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Service Manual
Barkey Prismacomfort
1.1
Introduction
Important things to observe
A prerequisite for carrying out the technical safety inspection (TSI) is possession of the
controller software version: sv 1.6x or above (x stands for the language version). If your
controller has an older software version than that stated above, please contact Barkey
GmbH or your responsible Gambro sales office.
WARNING
Read this service manual and the instruction manual through thoroughly before you
operate the device or carry out service work.
This should ensure that no incorrect handling can take place which could lead to
faults or damage.
You should also observe the servicing staff qualifications requirements stated in
Chapter 1.3.
It is imperative that the installation conditions and safety information described in this
service manual and in the instruction manual are observed during service work on the device. This ensures that the device is not used in an incorrect way which might endanger
patients and device users and cause damage to the device.
WARNING
Medical electrical devices are subject to particular precautionary measures with regard to EMC (electromagnetic compatibility). Please ensure that the device is installed and operated in accordance with the EMC guidelines contained in this instruction manual.
WARNING
The testing equipment set for the Barkey Prismacomfort blood heater and the components contained within are subject to natural ageing. In order to guarantee correct
functioning of the testing equipment set, the set must undergo an annual inspection
by the manufacturer. As soon as the time for inspecting the testing equipment set
has been reached, you will be automatically reminded of the necessary annual inspection via the display after plugging adapter 1 or adapter 2 into the Barkey autocontrol 3XPT.
Barkey GmbH & Co. KG can accept no liability for damage caused as a result of failure
to adhere to this service manual or the instruction manual.
2
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Service Manual
Barkey Prismacomfort
Introduction
1.2
Pictograms, signal words and symbols
This service manual uses the following pictograms and symbol words to indicate warnings and special advice:
WARNING
If not observed: danger to people.
CAUTION
If not observed: danger to property,
the device or basic functions of the device.
NOTE
Additional helpful advice and information.
(The "i" stands for "information".)
You will find the following symbol in instructions about the use and maintenance of the
device:
Instruction step.
Carry out this step, as indicated.
►
NOTE
The symbols representing the controls and device displays, along with the symbols
used on device labels, are listed in Chapter 1.6 of the service manual together with
their meaning.
1.3
Target group
The service manual is intended for specialist medical technicians who:
•
can demonstrate that they hold a recognised professional qualification as an electronics technician for electrical appliances or an equivalent qualification;
•
have been trained in the implementation of technical safety inspections and in carrying out service work on the XPT device series system components by the manufacturer through training courses.
WARNING
Only personnel who have fulfilled one of these qualifications may carry out service
work on the device.
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Service Manual
Barkey Prismacomfort
1.4
Introduction
Disclaimer
The manufacturer and/or its subsidiary companies are only liable for the safety, reliability
and performance of the system if all operating procedures, calibrations and repairs are
carried out by suitably trained and qualified personnel; if all alterations to the device have
been approved in writing by the manufacturer and have been carried out by suitably
trained and qualified personnel; if the electrical installation within the treatment room satisfies local regulations and, if applicable, IEC requirements; if the devices are used in accordance with the published instruction manual (these documents).
1.5
Copyright
This service manual, including all the images it contains, is protected by copyright regulations. Translation, duplication, reprinting, extraction of images, reproduction using photographic technology and storage and processing in electronic systems, even only excerpts, or any alterations shall require the written authorisation of Barkey GmbH & Co.
KG. Any further usage which goes beyond using the contents described in connection
with the product purchased is not permitted.
Third party products, protected trademarks etc. are stated without reference to the registration or copyright status as a matter of principle. Existing industrial property rights and
registered trademarks are explicitly acknowledged.
We reserve the right to make printing errors, mistakes and revisions which serve technical
progress, or which are necessary due to changes in regulations.
4
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Service Manual
Barkey Prismacomfort
Introduction
1.6
Symbols on labels
Labels showing printed symbols are affixed to the device. These have the following
meaning:
IP X1
This symbol means that the device is protected against vertically dripping water according to IEC 601-1 in its intended operating conditions.
This symbol shows the year of manufacture as a four-digit number.
2013
This symbol declares that the device conforms to Medical Device Directive 93/42/EEC of 14 June 1993. The four-digit number indicates the
appointed body (TÜV Product Service) which supervises the manufacturer's quality assurance system.
This symbol indicates that the electrical protective insulation within the
device protects the user from electric shocks and that the device does
not need to be connected to the earthing cable of the building's alternating current power supply (Safety Class II).
This symbol indicates that the device with its application part is of type
CF (cardio floating) and is defibrillation proof.
This symbol identifies the month and the year in which the next safety
inspection must be carried out.
This symbol indicates that the device may not be disposed of with
household waste. It must be recycled professionally or returned to the
manufacturer for disposal. (Directive 2002/96/EC regarding waste electrical and electronic equipment, WEEE)
This hazard symbol advises you that failure to follow the instruction
manual can result in hazards to patients, the device user or the device
itself.
This symbol advises you that you must comply with the user manual
supplied.
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Service Manual
Barkey Prismacomfort
Introduction
This symbol indicates that the mains plug must be withdrawn from the
socket before the device housing is opened.
This symbol indicates the humidity range which the medical device can
be safely exposed to. The values limiting humidity are located next to
the upper and lower horizontal line. You can find the limit values in the
“Technical data” section.
1.6.1
Safety information sticker for Barkey autoline XPT 4R heating device
A sticker is attached to the front panel of the Barkey autocontrol 3XPT controller containing printed symbols which show which safety information must be observed in particular
during use of the Barkey autoline XPT 4R heating device, or how the Barkey autoline
XPT 4R heating device may not be used.
WARNING
If instructions contained in this service manual are not observed, hazards can occur
for patients, the device user or the device itself.
This service manual and the instruction manual must be read through thoroughly
before using the device.
Do not kink, cover, warm or cool the heating device! Do not cover the heating device with cloths or bandage material, and do not run it below bedcovers, warm air
blankets or similar. Do not expose it to direct sunlight or heat radiation. Only run
the heating device uncovered through the air. Do not run into or through incubators!
Do not shorten or damage the heating device.
Figure 1: Barkey autoline safety information sticker
6
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Service Manual
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Safety information
2
Safety information
2.1
Safety information for carrying out service work
WARNING
Read the instruction manual through thoroughly before using
the heating system.
Before carrying out the TSI or any servicing work, read this
service manual through thoroughly.
The annual technical safety inspection (TSI) must be carried
out by qualified service personnel or employees of
Barkey GmbH & Co. KG.
All electrical installations must comply with the relevant applicable regulations and standards, along with the specifications
stated by the manufacturer.
Only power supply connections approved by Barkey GmbH &
Co. KG which are designed for the device's rated voltage and
rated current may be used.
The mains plug must be removed from the mains socket before
the device housing is opened.
Do not make any sharp kinks in the heating devices or fold
them!
Do not pierce the heating device with sharp objects!
No mechanical or electrical alterations may be carried out to
the components of the heating system.
After being connected to the Barkey autocontrol 3XPT, a heating device must remain connected for at least 6 seconds. Otherwise, the parameters saved in the heating device cannot be
correctly recognised.
After disconnecting a heating device from the Barkey autocontrol 3XPT, you must wait at least 6 seconds before connecting
another heating device. Otherwise, the parameters saved in the
heating device cannot be correctly recognised.
All electrical installations must comply with the relevant applicable regulations and standards in addition to the specifications
stated by the manufacturer. The user is responsible for correct
installation.
Repair work and device modifications may only be carried out
by qualified service personnel, representatives of Gambro Renal Products sales company or employees of Barkey GmbH &
Co. KG.
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Service Manual
Barkey Prismacomfort
WARNING
CAUTION
8
Safety information
The manufacturer accepts no responsibility for the safety of
patients if the operating, maintenance and calibration procedures for the system do not comply with the procedures stated
in the instruction and service manuals. Technical personnel
must be suitably trained and qualified.
Repair work and device modifications may only be carried out
by qualified service personnel, representatives of Gambro Renal Products sales companies or employees of Barkey GmbH
& Co. KG.
The battery (lithium battery CR 1225, 3 V) must be replaced
every three years by qualified service personnel or employees
of Barkey GmbH & Co. KG.
The Barkey autocontrol 3XPT controller nameplate is fixed to
the rear of the device. The power supply requirements and the
serial number ("SN") of the device are specified on this.
The heating device nameplate is attached to the cable near the
plug. The description of the device and the serial number
("SN") is stated on it.
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Safety information
2.2
Service Manual
Barkey Prismacomfort
Safety information on environmental influences
The influence of strong electromagnetic fields (e. g. through
the use of HF therapy or surgical devices) can lead to malfuncWARNING
tions of the Barkey Prismacomfort device. If interference of
this type occurs, increase the distance between the Barkey
Prismacomfort and the device causing the interference, or operate the devices at separate times. The Barkey Prismacomfort
works perfectly within the limit values set in the EN 60601-1-2
standard. The device can be influenced outside the limit values
set by the EN 60601-1-2 standard.
Portable and mobile HF communication equipment such as
mobile phones can influence the device.
The actual temperature of the heating device depends to a
small extent on the room temperature. During manufacture, the
heating devices are calibrated at a room temperature of 22 ±
1°C. Temperature inspections can be carried out at a room
temperature of 20°C ...28°C. If the temperature tolerances for
the heating device are not met in this process, the temperature
inspection must be repeated at a room temperature of 22 ± 1°C.
During the measuring process, the heating device must not be
exposed to sunlight, draughts or any other conditions influencing the measurement.
Do not cover the heating profile with cloths or bandage material, and do not run it below bedcovers, warm air blankets or
similar.
Do not use the device in the immediate vicinity of
• flammable materials (e.g. gases, liquids),
• flammable mixtures of anaesthetic substances with air,
• flammable mixtures of anaesthetic substances with oxygen
or laughing gas
whose flashpoint is below 50°C. In particular, it is imperative
that the device is not used in areas where alcohol disinfectants
and anaesthetising substances are being used at the same time.
The device may not be set up or operated in the immediate
vicinity of devices with a high waste heat output.
When setting up the Barkey autocontrol 3XPT controller, you
must ensure that there is an unrestricted feed and discharge
airflow around the base and rear of the device.
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Service Manual
Barkey Prismacomfort
Operating the autocontrol 3XPT controller / service menu
3
Operating the autocontrol 3XPT controller / service menu
3.1
Operating panel
The Barkey autocontrol 3XPT controller is provided with an operating panel on the front
with a multi-line display, 4 buttons and 4 lights (LEDs).
Figure 2: Barkey autocontrol 3XPT operating panel
The display is used
•
for displaying the menu system for the operation of the device,
•
for information about the heating devices connected and the current target and actual
values
•
and for outputting error messages.
An acoustic signal transmitter alerts you to the fact that an error has occurred. A message
is also shown in the display.
Please also observe the following table of controls.
Button for turning the device on and off.
Selection buttons for menu operation.
Each button has its function shown in the display.
Confirmation button for menu navigation selection. Use this button to
acknowledge the OK display each time.
The green light (LED) shows that the device has been switched on.
Orange lights 1 and 2 show that a heating device has been connected to
channel 1 or channel 2.
The yellow light (LED) indicates a device malfunction.
10
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Operating the autocontrol 3XPT controller / service menu
3.2
Service Manual
Barkey Prismacomfort
Start screen / service menu
An additional menu has been integrated into the Barkey autocontrol 3XPT controller for
servicing and technical safety inspections (TSI).
NOTE
A prerequisite for carrying out the technical safety inspection (TSI) is possession of
the controller software version: sv 1.6x or above (x stands for the language version).
If your controller has an older software version than that stated above, please contact our service department.
This menu is not available to normal users, and can only be used after entering a special
keystroke combination while switching the Barkey autocontrol 3XPT on.
► Ensure that the controller is properly fixed.
► Press the left-hand and right-hand selection buttons below the display simultaneously.
► Hold these buttons pressed down and switch the controller on with the other hand.
► Hold both buttons pressed down until the following screen is displayed (approx.10
seconds):
service menu
The menu, which is now accessible, will
be referred to from now on as the "service
menu" and explained in greater detail.
select an option
menu
end
For all controllers, everything is done in
English.
This is irrespective of the selected language setting and the available languages.
Figure 3: Start screen / service menu
Now press the left-hand menu button to access menu screen 1.
(see Chapter 3.3)
Using the right-hand end button, you can quit the "service menu". After this button has
been pressed, you can use the "select the language" button to return to the main screen
for normal users.
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Service Manual
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3.3
Operating the autocontrol 3XPT controller / service menu
Menu structure / service menu
Press the left-hand button under the display which is assigned to the menu display. A
menu with the following selection options is then shown:
• "view-time-date"
the current time and date is displayed for checking the
settings
• "set time"
for adjusting the time setting
• "set date"
for adjusting the date setting
• "list of errors"
the error list is displayed and can be deleted if
required.
• "next->"
switches to the second selection screen
• "temp. inspection"
the current temperature measurement values for
channel 1, channel 2 and external connections are
displayed as a check
• "temp. calibration ac"
starts guided calibration of the autocontrol 3XPT
controller
• "overtemp. inspection"
starts the overtemperature check for the heating
device connected to channel 1
• "calibration date ac"
the autocontrol 3XPT calibration date can be set to the
current date
• "calibration date hd"
the calibration date for heating devices connected to
channel 1 can be set to the current date
• "<- back"
switches back to the first selection screen
view-time-date
set time
set date
list of errors
next ->
select
Figure 4: Menu screen 1
OK
end
temp. inspection
temp. calibration ac
overtemp. inspection
calibration date ac
calibration date hd
<- back
select
OK
end
Figure 5: Menu screen 2
The three buttons beneath the display are allocated functions which can be carried out in
the bottom display line. If you use the left-hand select button, you can highlight the individual menu options one after the other. The highlighted menu option is selected with the
middle button OK, and the chosen menu option is displayed. For the "next->" and "<back" menu options, you switch using the left-hand select button.
Using the right-hand end button, you can quit the "service menu". After this button has
been pressed, you can use the "select the language" button (see Chapter 3.13) to return
to the main screen for normal users.
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Operating the autocontrol 3XPT controller / service menu
Service Manual
Barkey Prismacomfort
The functions for these three buttons change depending on the menu option chosen and
are described for the individual selections below.
3.4
Time and date check "view-time-date"
the current system
time:
14:19:11
the date:
28/01/2003
back
k
Figure 6:
The Barkey autocontrol 3XPT controller's
current time and date setting is displayed
for inspection.
Time and date check / view-time-date
The time is displayed in the following format:
hh:mm:ss
hh
hours
mm
minutes
ss
seconds
The date is displayed in the following format:
dd.mm.yy
dd
day
mm
month
yy
year
You can return to menu screen 1 using the middle button back.
If discrepancies are detected, they can be corrected as described in Chapters 3.5 and 3.6.
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Service Manual
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3.5
Operating the autocontrol 3XPT controller / service menu
Time setting "set time"
please set the
current time
hh:mm:ss
-
OK
+
The display now shows a request to set
the time. In the process, the hh:mm:ss
text flashes in the centre of the display.
Figure 7: Time setting / set time
You can now carry out the settings separately for each individual figure from left to right
in the sequence:
1.
2.
3.
4.
5.
6.
hh:mm:ss
hh:mm:ss
hh:mm:ss
hh:mm:ss
hh:mm:ss
hh:mm:ss
To adjust, use the left-hand – button to reduce the relevant value or the right-hand + button to increase it. After the value has been correctly set, acknowledge this by pressing the
centre OK button, and the adjusted figure will stop flashing.
After all figures have been set, including acknowledgement, the selected time stops flashing in the display. You can only quit the menu option and carry out the time setting of the
integrated clock by pressing the confirmation button.
When setting the time, it has proved helpful to set a time which will only be valid a few
seconds later. This enables exact synchronisation between the integrated clock and a time
reference.
NOTE
If an incorrect time is entered, the restricted number of buttons does not allow this
process to be broken off. If this is the case, you must complete the input of the incorrect value and then set the time correctly afterwards by reselecting the "set
time" menu option.
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Operating the autocontrol 3XPT controller / service menu
3.6
Service Manual
Barkey Prismacomfort
Date setting "set date"
please set the
current date
dd.mm.yy
-
OK
+
The display now shows a request to set
the date. In the process, the dd:mm:yy
text flashes in the centre of the display.
Figure 8: Date setting / set date
You can now carry out the settings separately for each individual figure from left to right
in the sequence:
dd.mm.yy
dd.mm.yy
dd.mm.yy
dd.mm.yy
dd.mm.yy
dd.mm.yy
To adjust, use the left-hand – button to reduce the relevant value or the right-hand + button to increase it. After the value has been correctly set, acknowledge this by pressing the
centre OK button, and the adjusted figure will stop flashing.
After all figures have been set, including their acknowledgement, the selected date stops
flashing in the display.
You can only quit the menu option and carry out the date setting of the integrated clock
by pressing the confirmation button.
NOTE
If an incorrect date is entered, the restricted number of buttons does not allow this
process to be broken off. If this is the case, you must complete the input of the incorrect value and then set the time correctly afterwards by reselecting the "set
date" menu option.
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3.7
Operating the autocontrol 3XPT controller / service menu
Error list "list of errors"
following errors
occurred before:
no.1: 000
no.3: 000
no.5: 000
no.2: 000
no.4: 000
no.6: 000
delete
back
The display shows a list of errors which
have occurred up to this time. These could
have been caused both by the controller
and the heating devices driven by it.
Figure 9: Error list / list of errors
Exact classification of the errors listed is documented in Chapter 9.5 and so provides excellent support for troubleshooting or device repair.
The list can be completely deleted by pressing the delete button. Now press the righthand back button to return to menu screen 1.
3.8
Temperature inspection "temp. inspection"
temp. inspection
ch1 a
|ch1 b
39.03 ºC | 39.04 ºC
ch2 a
|ch2 b
--.-- ºC | --.-- ºC
room
|external
--.-- ºC | --.-- ºC
back
The display now shows six different temperature measurement values for:
• temperatures of the heating device on
channel 1
• temperatures of the heating device on
channel 2
• temperatures of the room or external
temperature sensor
Figure 10: Temperature inspection / temp. inspection
The values are displayed to an accuracy of 0.01°C. If there are no heating devices or temperature sensors connected, these measurement channels are displayed as dashes
(--.-- °C).
The abbreviations shown are allocated as follows:
ch1 a
ch1 b
heating device on channel 1 sensor a
heating device on channel 1 sensor b
ch2 a
ch2 b
heating device on channel 2 sensor a
heating device on channel 2 sensor b
room
external
room temperature sensor
external temperature sensor
The temperature measurement values displayed using this menu option are firstly used for
checking the measurement system within the autocontrol 3 XPT controller, and secondly
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Operating the autocontrol 3XPT controller / service menu
Service Manual
Barkey Prismacomfort
for checking the temperatures of the connected heating devices or the external temperature sensors.
You can return to menu screen 2 using the middle button back.
NOTE
Heating devices connected to the Barkey autocontrol 3XPT controller, or which are
connected for the "temp. inspection" temperature inspection are automatically allocated their maximum permissible setpoint. The reason for this is to warm the
heating devices up to the maximum operating temperature for temperature inspections during the technical safety inspection (TSI).
3.9
Calibrating the autocontrol 3XPT “temp.calibration ac"
The display shows a request to plug in the reference adapter. In this case, the please plug
in the reference adapter! flashes.
The autocontrol is calibrated in 9 steps. The menu guides the user through the individual
steps.
The first 3 steps calibrate channel 1 (left-hand socket):
calibration step 1/9
channel
:
ref.adapter:
1
0ºC
please plug in the
reference adapter!
Adapter 1 (temperature reference) with
the reference resistance for 0°C is plugged
into channel 1. After the adapter has been
plugged in, the please confirm insertion
text is displayed. This is acknowledged
using the centre button. The display text
then disappears. The reference resistance
is measured over the next 5 seconds.
Figure 11: Calibration step 1
The next stage is displayed when this measurement has been completed.
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Operating the autocontrol 3XPT controller / service menu
Always follow the instructions on the display for this and all further steps:
calibration step 2/9
calibration step 3/9
channel
:
ref.adapter:
channel
:
ref.adapter:
1
37ºC
please plug in the
reference adapter!
Figure 12: Calibration step 2
1
60ºC
please plug in the
reference adapter!
Figure 13: Calibration step 3
Steps 4 to 6 calibrate channel 2 (right-hand socket):
calibration step 4/9
calibration step 5/9
channel
:
ref.adapter:
channel
:
ref.adapter:
2
0ºC
please plug in the
reference adapter!
Figure 14: Calibration step 4
2
37ºC
please plug in the
reference adapter!
Figure 15: Calibration step 5
calibration step 6/9
channel
:
ref.adapter:
2
60ºC
please plug in the
reference adapter!
Figure 16: Calibration step 6
Steps 7 to 9 calibrate the measurement channels for room temperature and the external
sensor. To do this, adapter 4 (external temperature) with a 3-pole plug is plugged into the
socket on the underside of the controller. Adapter 1 (temperature reference) is plugged
into the relevant reference resistance in the coupling on adapter 4:
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Operating the autocontrol 3XPT controller / service menu
Service Manual
Barkey Prismacomfort
calibration step 7/9
calibration step 8/9
channel
: extern
ref.adapter:
0ºC
channel
: extern
ref.adapter: 37ºC
please plug in the
reference adapter!
please plug in the
reference adapter!
Figure 17: Calibration step 7
insertion
Figure 18: Calibration step 8
calibration step 9/9
channel
: extern
ref.adapter: 60ºC
please plug in the
reference adapter!
Figure 19: Calibration step 9
The data is only accepted after the process has run through completely. The calibration
process can be broken off at any time by switching the device off. If this is the case, the
old calibration values will be retained.
3.10
Overtemperature inspection "overtemp. inspection"
There is an independent temperature sensor in every heating device. This sensor is continually monitored by the electronic system. If a fixed set temperature is exceeded, the
heater will be switched off permanently.
overtemp. inspection
of heating device 1
heating to max.
setpoint
please wait!
back
The electrical overtemperature threshold
is checked in the "overtemp. inspection"
menu option.
You can return to menu screen 2 at any
time by using the back button.
The heating device must be connected to
channel 1.
Figure 20: Overtemperature inspection part 1
The heating device is automatically warmed up to its maximum setpoint.
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Operating the autocontrol 3XPT controller / service menu
During this period, the display shows the flashing text "heating to max. setpoint please
wait!" This process can take between 5 and 10 minutes depending on the initial temperature of the heating device.
overtemp. inspection
of heating device 1
43.0ºC
start
back
When the setpoint has been reached, the
heating device temperature is displayed.
The maximum setpoint depends on the
heating device and does not have to match
the value in Figure 21.
Figure 21: Overtemperature inspection part 2
When the setpoint has been achieved, the heating device temperature is displayed. The
overtemperature protection trigger value is dependent on the heating device and does not
have to match the value in Figure 21.
Now you have to press the start button. The heating device is continually heated until the
overtemperature threshold has been reached.
overtemp. inspection
of heating device 1
44.7
º
When the electrical overtemperature
threshold is reached, the temperature display starts flashing.
C
back
If this temperature is outside the tolerance, the heating device will have to be
sent to the manufacturer for recalibration.
Figure 22: Overtemperature inspection part 3
The overtemperature protection trigger value is dependent on the heating device and does
not have to match the value in Figure 22.
After the overtemperature inspection, first allow the heating device to cool down to room
temperature again before further measurements are carried out.
NOTE
If no heating device is connected, this function cannot be carried out.
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Operating the autocontrol 3XPT controller / service menu
3.11
Service Manual
Barkey Prismacomfort
Setting the autocontrol 3XPT calibration date “calibration date ac“
WARNING
The manufacturer accepts no responsibility for the safety of patients if the operating, maintenance and calibration procedures for the system do not comply with the
procedures stated in the operating and service manuals. Technical personnel must
be suitably trained and qualified.
Repair work and device modifications may only be carried out by qualified service
personnel, representatives of Gambro Renal Products sales companies or employees of Barkey GmbH & Co. KG.
WARNING
This procedure may only be carried out after a technical safety inspection (TSI) has
been fully completed.
calibration date ac
the old date is:
20/08/2005
the new date is:
28/08/2006
set
back
In the upper part of the display, the calibration date which was read from the
autocontrol 3XPT controller is shown as
"old date".
In the lower part of the display, the current date is shown as "new date".
Figure 23: Setting the autocontrol 3XPT
calibration date / calibration date ac
If you press the set button, the current "new date" will be saved to the controller as the
new calibration date and you will quit the menu option.
Press the right-hand back button to return to menu screen 2 without making any changes.
3.12
Setting the heating device calibration date "calibration date hd"
WARNING
This procedure may only be carried out after a technical safety inspection (TSI) has
been fully completed.
NOTE
In order for the information to be successfully saved in the heating device, you
must first insert adapter 3 (programming) between the controller and the heating
device.
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Service Manual
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Operating the autocontrol 3XPT controller / service menu
WARNING
The manufacturer accepts no responsibility for the safety of patients if the operating, maintenance and calibration procedures for the system do not comply with the
procedures stated in the operating and service manuals. Technical personnel must
be suitably trained and qualified.
Repair work and device modifications may only be carried out by qualified service
personnel, representatives of Gambro Renal Products sales companies or employees of Barkey GmbH & Co. KG.
calibration date hd
the old date is:
19/06/2005
the new date is:
22/06/2006
set
back
In the upper part of the display, the calibration date which was read from the
heating device on channel 1 is shown as
"old date".
In the lower part of the display, the current date is shown as "new date".
Figure 24: Setting the heating device
calibration date / calibration date hd
If you press the set button, the current "new date" will be saved to the heating device as
the new calibration date and you will quit the menu.
Press the right-hand back button to return to menu screen 2 without making any changes.
3.13
Language selection "select the language"
select the language
for the user:
deutsch
nederlands
italiano
français
select
OK
The display shows a request to choose one
of the four languages shown using the
select button. The available languages are
displayed in the list depending on the
software version.
Figure 25: Language selection / select the language
Use the OK button to set the language required (marked with a bar) and the controller will
then restart.
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Testing equipment set
4
Service Manual
Barkey Prismacomfort
Testing equipment set
Figure 26: Overview of testing equipment set
There is a material list for the testing equipment set in Chapter 9.3 in the appendix.
WARNING
All components in the testing equipment set must be checked for damage each time
before being used. Damaged components may not be used and must be replaced.
WARNING
The testing equipment set and the components contained within are subject to natural ageing. In order to guarantee correct functioning of the testing equipment set,
the set must undergo an annual inspection by the manufacturer. As soon as the time
for inspecting the testing equipment set has been reached, you will be automatically reminded of the necessary annual inspection via the display after plugging
adapter 1 or adapter 2 into the Barkey autocontrol 3XPT.
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4.1
Testing equipment set
Adapter 1 (temperature reference)
Adapter 1 (temperature reference) is used for inspection and calibration of the Barkey
autocontrol 3XPT controller. It contains high-precision temperature references for the following temperature values:
•
0 °C
•
37 °C
•
60 °C
The housing is designed so that the appropriate plug connections can be made to the controller one after the other.
Figure 27: Adapter 1 (temperature reference)
Use of this adapter is described in more detail in the following chapters of the technical
safety inspection (TSI).
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Testing equipment set
4.2
Service Manual
Barkey Prismacomfort
Adapter 2 (overtemperature test)
Adapter 2 (overtemperature test) is used for inspection of the Barkey autocontrol 3XPT
controller. It contains test capabilities for:
• the supply / functions of the heating devices (LED)
• the overtemperature protection (potentiometer)
• the independent overtemperature circuitry (button)
Figure 28: Adapter 2 (overtemperature test)
Use of this adapter is described in more detail in the following chapters of the technical
safety inspections (TSI).
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4.3
Testing equipment set
Adapter 3 (programming)
Adapter 3 (programming) is used for setting a new or current calibration date for heating
devices.
The housing has been designed so that the heating device can be connected to the adapter
already plugged into the controller in a simple manner. Normal operation of a heating device using this adapter is not affected.
NOTE
When using this adapter please ensure that external mechanical loading, such as
tension on the cable of the connected heating device, does not result in damage to
the adapter.
Figure 29: Adapter 3 (programming)
Use of this adapter is described in more detail in the following chapters of the technical
safety inspections (TSI).
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Testing equipment set
4.4
Service Manual
Barkey Prismacomfort
Adapter 4 (external temperature)
Adapter 4 (external temperature) is used for inspection and calibration of the Barkey
autocontrol 3XPT controller. It is used in order to connect adapter 1 (temperature reference) to the controller via the connection for external sensors.
Figure 30: Adapter 4 (external temperature)
Use of this adapter is described in more detail in the following chapters of the technical
safety inspections (TSI).
4.5
Digital thermometer GMH 1170
The heating device temperature inspection is carried out using a digital thermometer.
Temperature sensors are connected to this thermometer. The digital thermometer has a
display accuracy of 0.1 °C.
Figure 31: Digital thermometer GMH 1170
The temperature sensors are connected using a 2-pole connector plug. Ensure that the polarity is correct when connecting the temperature sensors. For this reason, the plugs have
been fitted with two reverse polarity protected contacts of different widths.
The digital thermometer carries out a self-test when switched on. The temperature unit is
also displayed during the self-test, as well as other information. Ensure that this is displayed as "°C". If "°F" is displayed here, the configuration must be changed. Otherwise,
the device configuration may not be changed.
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Testing equipment set
Please also pay attention to the digital thermometer operating manual.
WARNING
Ensure that you never use the offset and gradient correction function. If you carry
out any changes here, the thermometer will no longer display the correct temperatures.
4.6
Temperature sensor
The temperature sensors are used to measure the temperature on the various heating devices. The actual temperature sensor is located in the metal casing. A connector plug is attached to the other end of the 2 m long cable.
Figure 32: Temperature sensor
There are temperature sensors with two different diameters (Ø 5 mm and Ø 7 mm) for the
various heating devices. The relevant chapter describing the technical safety inspections
for the heating device gives information about which sensors can be used for which heating device.
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Technical safety inspection (TSI)
5
Technical safety inspection (TSI)
5.1
autocontrol 3XPT controller
Service Manual
Barkey Prismacomfort
Device data must be entered at the top of each page in the inspection log. This information must be entered on every page, so that all pages of an inspection log can be clearly
allocated to one particular device.
► The operator must enter their name and address.
► The serial number must be taken from the nameplate.
► The date of the commissioning measurement must be entered in the initial measurement field.
► The current date must be entered in the date field.
► The operator's internal identification or inventory number can be entered in the "internal device ID no. (operator)" field.
5.1.1
Visual inspection
The Barkey autocontrol 3XPT which is being checked must first undergo a visual inspection. The visual inspection must include all points stated in the inspection log in point 1.
5.1.2
Maintenance
► Clean ventilator and ventilation openings:
If significant dust deposits are visible on the air entry (underneath the device) or on
the air discharge (in the handle recess), the ventilation openings and the ventilator
must be cleaned.
See Chapter 6.7
► Replacing the battery:
The battery must be replaced every 3 years.
See Chapter 6.8
An entry must be made in the inspection log if the battery has been replaced.
► Checking the date and time:
The Barkey autocontrol 3XPT will inform you that a TSI is due after a year. The internal clock must be checked for correct time and correct date so this information can
be given at the right time.
The time and date can be checked in the "service menu".
See Chapter 3.4
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5.1.3
Technical safety inspection (TSI)
Temperature inspection
The temperature inspection is used to check correct functioning of the measurement inputs. The inspection is carried out using a reference resistance. A reference resistance for
37°C from adapter 1 (reference temperature) is used for the temperature inspection.
► In the "service menu", select the "temp. inspection" menu option. Temperature
measurement values are displayed with an accuracy of 0.01°C here.
► The serial number for the adapter 1 which is used must be entered in the inspection
log.
► The plug labelled "37°C" is plugged into the socket on channel 1. After about 5 seconds, the measured values for ch1 a and ch1 b are displayed. These measured values
must be entered in the inspection log.
► The plug labelled "37°C" is now plugged into the socket on channel 2. After about 5
seconds, the measured values for ch2 a and ch2 b are displayed. These measured values must be entered in the inspection log.
► The cable labelled adapter 4 is now plugged into the 3-pole socket on the underside
of the controller. The plug labelled "37°C" is now plugged into the socket on adapter
4. After about 5 seconds, the measured values for room and external are displayed.
These measured values must be entered in the inspection log.
► If one of the six measured values is outside the tolerance, the Barkey autocontrol
3XPT must be recalibrated (see Chapter 3.9).
After this, the temperature inspection must be carried out again.
5.1.4
Measurement as per EN 62353
The safety check is to be carried out in accordance with EN 62353 in the version valid at
the time. When carrying out the inspection, you must also read and observe the operating
manual of the test equipment being used.
► Enter the type and serial number of the test equipment in the inspection log.
► The test probe is connected to all contactable conductive parts in order to measure the
insulation resistance and the leakage current. Values ascertained must be entered in
the inspection log.
► An evaluation is then carried out using the measurement results and taking earlier
measurements into account to ensure that the device complies with safety requirements.
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Technical safety inspection (TSI)
5.1.5
Service Manual
Barkey Prismacomfort
Overtemperature control
The Barkey autocontrol 3XPT is fitted with two independent mechanisms to protect it
from high temperatures.
One of these is the software overtemperature protection. In this case, the software continuously monitors the temperature of the heating devices connected. When the measured
temperature exceeds that of the setpoint by a specified value, the heating will be permanently switched off.
The other method is an independent temperature sensor which is fitted to every heating
device. This sensor is continually monitored by the electronic system. If a fixed set temperature is exceeded, the heating will be switched off permanently.
At the same time as the heating is switched off, an error number is shown on the display.
After error recognition, the device can only be switched to normal operating mode by
switching it off and on again.
► The serial number of the adapter 2 (overtemperature test) which is used must be entered in the inspection log.
► Software overtemperature triggering channel 1:
On adapter 2, the rotary knob for temperature setting (temperature) must be turned
completely to the left (anticlockwise).
Adapter 2 is then plugged into channel 1 of the controller.
Switch the Barkey autocontrol 3XPT on in normal operating mode.
After around 5 seconds, the control unit displays a temperature of approx. 38°C ± 1 K
for channel 1. The LED for heating on adapter 2 must come on.
Now turn the rotary knob for temperature setting slowly to the right. The temperature
displayed will slowly rise. The LED for heating should be flashing, if the temperature
display rises above 39°C. The more the temperature rises, the more rapidly the display flashes. The LED remains off above a temperature of 40°C.
Turn the rotary knob for temperature settings slowly further to the right.
At a temperature ≥ 41°C, the yellow "error" LED must light up on the control unit
and the display must show error number 104. If this is the case, the software
overtemperature trigger is working correctly.
The result of this software overtemperature test must be entered in the log.
The Barkey autocontrol 3XPT must be switched off to reset the error display.
► Electrical overtemperature triggering channel 1:
Adapter 2 stays on channel 1. The rotary knob for temperature setting (temperature)
must be turned completely to the left (anticlockwise).
Switch the Barkey autocontrol 3XPT to normal operating mode again.
Wait until the temperature is shown in the display.
Then press the overtemperature button. The LED for heating must go out on adapter
2. The yellow "error" LED must light up on the control unit and the display must
show error number 105. If this is the case, the electrical overtemperature trigger is
working correctly.
The result of the electrical overtemperature test must be entered in the log.
► Software overtemperature triggering channel 2:
Carry out as for channel 1. The only difference is that the software overtemperature
triggering will display error number 204.
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Technical safety inspection (TSI)
► Electrical overtemperature triggering channel 2:
Carry out as for channel 1. The only difference is that the electrical overtemperature
triggering will display error number 205.
5.1.6
Function test
► After the Barkey autocontrol 3XPT has been switched on, the green LED (power)
must light up and the start screen must be displayed.
► The yellow “error” LED and the two orange LEDs (ch1 + ch2) must flash twice
shortly after switching on.
► An acoustic signal must sound simultaneously with the flashing LEDs.
► Any two heating devices (autotherm, autoline, paddytherm, etc.) can be connected to
both channels. If there is only one heating device, this must be connected to both
channels one after the other. The temperature will be displayed after approximately 5
seconds. The temperature must rise rapidly a further 15 seconds later.
5.1.7
Comments
► Individual notes can be entered here, which are for example relevant for follow-up
tests.
5.1.8
TSI has been passed
If all the above points of the TSI have been completed with a positive outcome, the TSI
test has been passed.
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Technical safety inspection (TSI)
5.1.9
Service Manual
Barkey Prismacomfort
Set calibration date / affix test sticker
WARNING
The manufacturer accepts no responsibility for the safety of patients if the operating, maintenance and calibration procedures for the system do not comply with the
procedures stated in the operating and service manuals. Technical personnel must
be suitably trained and qualified.
Repair work and device modifications may only be carried out by qualified service
personnel, representatives of Gambro Renal Products sales companies or employees of Barkey GmbH & Co. KG.
If the TSI test has been passed, the calibration date must be set. This will ensure that the
user is reminded of the TSI being due next year.
► Select the "calibration date ac" menu option in the "service menu".
The date of the last TSI test is shown in the upper part of the display. The current date
should be displayed below this. If this is not the case, the date must be reset first (see
Chapter 3.6).
► If the current date is correctly displayed in the "calibration date ac" menu option,
you must set the calibration date with the set button.
► The test sticker with the date of the next test must be affixed to the Barkey autocontrol 3XPT. There is an area provided for this between the ventilation openings on the
underside. The sticker should be affixed so that the arrow is pointing to the month in
which the test is due.
The name and address of the person carrying out the test must be stated in the inspection
log (company stamp if necessary).
It is to be certified in the inspection log that the TSI test has been properly carried out
with name, date and signature.
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5.2
Technical safety inspection (TSI)
autoline XPT 4R heating device
Device data must be entered at the top of each page in the inspection log. This information must be entered on every page, so that all pages of an inspection log can be clearly
allocated to one particular device.
► The operator must enter their name and address.
► The serial number must be taken from the nameplate.
► The date of the commissioning measurement must be entered in the initial measurement field.
► The current date is to be entered as the date.
► The operator's internal identification or inventory number can be entered in the "internal device ID no. (operator)" field.
A control unit of a Barkey autocontrol 3XPT type is required to carry out a TSI on a heating device. If the TSI needs to be carried out on the control unit and the heating device at
the same time, the temperature inspection must be carried out on the control unit first.
► Take the serial number for the control unit used from its nameplate.
► You choose the menu option "Information System" in the "main menu" (see instruction manual). The calibration date of the Barkey autocontrol 3XPT is displayed
there. This date must be entered in the inspection log.
5.2.1
Visual inspection
► The Barkey autoline XPT 4R to be checked must first undergo a visual inspection.
The visual inspection must include all points stated in the inspection log in point 1.
5.2.2
Temperature inspection
The actual temperature of the heating device depends to a small extent on the room temperature. During manufacture, the heating devices are calibrated at a room temperature of
22 ± 1°C. Temperature inspections can be carried out at a room temperature of
20°C ...28°C. If the temperature tolerances for the heating devices are not met in this
process, the temperature inspection must be repeated at a room temperature of 22 ± 1°C.
The heating device should not be subjected to direct sunshine or draughts, or other conditions affecting measurement, during measurement activities.
The temperature inspection can take place simultaneously using one heating device connected to each channel.
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Technical safety inspection (TSI)
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► Select the "temp. inspection" menu option in
the "service menu". The temperature measurement values are displayed with an accuracy
of 0.01°C here.
► The Barkey autoline XPT 4R heating device
must be fixed to the autoline bracket in its correct position in accordance with the instruction
manual;
- The head of the Barkey autoline XPT 4R
is hung into the autoline bracket.
- The end of the Barkey autoline XPT 4R is
then pressed into the groove on the autocontrol bracket.
Figure 33: Assembly position
► The GMH 1170 digital thermometer is
used for temperature measurement, together with two temperature sensors.
The temperature sensors are available
in two versions for the various heating
profiles. Temperature sensors with a
diameter of 5 mm are used for the
Barkey autoline XPT 4R low-flow.
Temperature sensors with a diameter
of 7 mm are used for the Barkey autoline XPT 4R high-flow. One temperature sensor (with the appropriate diameter) is placed in the heating profile
at the head and at the end of the
Barkey autoline 4R in each case. At
the head, the temperature sensor is
flush with the lower edge of the widened part. At the end, the
temperature sensor is placed centrally
in the widened part (see image). At
least 20 cm of the sensor cable must
also be placed in the heating profile.
► The "temp inspection" menu option
is used to warm the heating devices
Figure 34: Position of the temperature sensors
automatically up to their maximum setpoint. After around 45 minutes the
Barkey autoline XPT 4R and the temperature sensors will be uniformly heated.
► Now, both temperature sensors are connected to the digital thermometer one after the
other. The temperature values for the "head" and the "end" are entered in the inspection log.
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Technical safety inspection (TSI)
The values for the "head" and the "end" must not be mixed up.
For technical reasons, the Barkey autocontrol 3XPT regulates the temperature of the
warmest sensor in the Barkey autoline XPT 4R to 43°C. The temperature of the other
sensor can be considerably lower. This means that there are also temperature differences for both reference temperatures.
One of the two reference temperatures must be 43.0°C ± 1.0 K, the other reference
temperature may be considerably lower than 43°C.
► The temperatures chX a and chX b shown on the autocontrol must be entered in the
inspection log (X is the placeholder for the channel which the heating device is connected to). These temperatures must not deviate from the reference temperature by
more than ± 1.0K in each case.
5.2.3
Measurements as per EN 62353
The safety check is to be carried out in accordance with EN 62353 in the version valid at
the time. When carrying out the inspection, you must also read and observe the operating
manual of the test equipment being used.
► Enter the type and serial number of the test equipment in the inspection log.
► The (test equipment) test probe is connected to the contactable conductive parts of the
control unit for all measurements. Connections for application parts (on the test
equipment) are connected to the end of the Barkey autoline XPT 4R. Ensure that the
autoline is not damaged while doing this.
► The measured values for insulation resistance and leakage current must be entered in
the inspection log.
► An evaluation is then carried out using the measurement results and taking earlier
measurements into account to ensure that the device complies with safety requirements.
5.2.4
Function testing and overtemperature inspection
There is an independent temperature sensor in every heating device. This sensor is continually monitored by the electronic system. If a fixed set temperature is exceeded, the
heater will be switched off permanently.
► To carry out the overtemperature inspection, the temperature sensors belonging to the
digital thermometer must be positioned in the Barkey autoline XPT 4R as for the
temperature inspection. This results in uniform heat release and a homogeneous
measured value.
► The heating device must be connected to channel 1.
► In the "service menu", select the "overtemp. inspection" menu option. Here the
electrical overtemperature triggering is checked. The function test is carried out simultaneously.
► The Barkey autoline XPT 4R is automatically warmed up to its maximum setpoint.
During this period, the display shows the flashing text "heating to max. setpoint
please wait !". This process can take between 5 and 10 minutes depending on the initial temperature of the heating device.
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Technical safety inspection (TSI)
Service Manual
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► When the setpoint has been achieved, the heating device temperature is displayed.
This shows that the heating device is functioning correctly and must be entered in the
inspection log.
► Now you have to press the start button. The heating device is further heated until the
overtemperature threshold has been reached.
► When the electrical overtemperature threshold is reached, the temperature display
starts flashing. This temperature value must be entered in the inspection log.
► If this temperature is outside the tolerance, the heating device will have to be sent to
the manufacturer for recalibration.
5.2.5
Comments
► Individual notes can be entered here, which are for example relevant for follow-up
tests.
5.2.6
TSI has been passed
If all the above points of the TSI have been completed with a positive outcome, the TSI
test has been passed.
5.2.7
Setting the calibration date
If the TSI test has been passed, the heating device calibration date must be set. This will
ensure that the user is reminded of the TSI being due next year.
► Connect adapter 3 (programming) to channel 1 on the control unit. The heating device is then connected to the adapter.
► Select the "calibration date hd" menu option in the "service menu".
The date of the last TSI test is shown in the upper part of the display. The current date
should be displayed below this. If this is not the case, the date must be reset first (see
chapter 3.6).
► If the current date is correctly displayed in the "calibration date hd" menu option,
you must set the calibration date with the set button.
The name and address of the person carrying out the test must be stated in the inspection
log (company stamp if necessary).
It is to be certified in the inspection log that the TSI test has been properly carried out
with name, date and signature.
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6
Service work on the autocontrol 3XPT controller
Service work on the autocontrol 3XPT controller
WARNING
The manufacturer accepts no responsibility for the safety of patients if the operating, maintenance and calibration procedures for the system do not comply with the
procedures stated in the operating and service manuals. Technical personnel must
be suitably trained and qualified.
Repair work and device modifications may only be carried out by qualified service
personnel, representatives of Gambro Renal Products sales companies or employees of Barkey GmbH & Co. KG.
38
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Service work on the autocontrol 3XPT controller
6.1
Electronic block diagram
Toroidal
Transformer
Ferrite with 4
windings
primary
secondary
Ventilator
Power section
PCB
Mains power supply
with contoured plug
Connecting cable 1
10-pole
socket
3-pole
socket
9-pole
socket
Connecting cable 5
Connecting cable 2
Connecting cable 3
Connecting cable 5
Ferrite with 6
windings
Microcontroller PCB
4-pole
socket
10-pole
socket
Figure 35: Electronic block diagram
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6.2
Service work on the autocontrol 3XPT controller
Opening / closing housing
WARNING
Pull out the mains plug before opening the housing.
► Having done this, remove the four screws at the rear corners of the Barkey autocontrol 3XPT using a TORX screwdriver, size TX10.
► The two halves of the housing can then be opened wide enough for the 20-pole pin
connector to be carefully removed.
► The 20-pole pin connector must be plugged in again before reassembling.
► When the two halves of the housing are fitted together again, ensure that no cables
get trapped.
► Finally, retighten the four screws again to hand tight.
6.3
Removing and refitting the "power section" PCB
CAUTION
Settings for mains voltage (115 V~ / 230 V~) are carried out using the "power section" PCB.
It is imperative to ensure that the settings are correct before refitting a new PCB.
See Chapter 6.5
Removal:
► Unsolder the connection cables for heating from channels 1 and 2.
► The "power section" PCB has a cover over its mains supply side. This touch protection must be removed first. To do this, press the spigots on the spacer bolts lightly together with pliers. The PCB touch protection can now be removed.
► Now remove the 4 screws with a TORX screwdriver, size TX10. The power section
PCB can now be raised.
► After you have unsoldered the ventilator cables, the power section PCB can be folded
upwards.
► The transformer connections and the mains power cable can now be unsoldered.
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Service work on the autocontrol 3XPT controller
Refitting:
► The procedure for assembly is in the opposite order to the one for disassembly.
► When reassembling, ensure that no cables get trapped.
Transformer
primary connection
Flat ribbon cable connection to µController
brown blue
Mains connection
Transformer secondary connection
black
red grey orange
white blue brown violett
red blue
fan
Figure 36: Connection plan - power section component side
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Service work on the autocontrol 3XPT controller
Heating channel 1
blue
red
blue
red
Heating channel 2
Figure 37: Connection plan - power section soldered side
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Service work on the autocontrol 3XPT controller
6.4
Replacing the mains power cable
The housing must be opened and the "power section" PCB must be removed in order to
replace the mains power cable.
► Strip the first 20 mm of the mains power cable. Shorten the cables (brown and blue)
by 4 mm, twist and tin.
► Fix the cable clip for tension relief on the cable inlet with both screws (only screw the
screws one rotation into the plastic).
Figure 38: Tension relief
► Thread the mains power cable through the cable
inlet and push around a further 60 cm through to aid assembly.
► Push the ferrite approximately 37 cm over the mains power cable.
Approx.37 cm
Figure 39: Mains power cable fitting (1)
► Push the mains power cable another 3 times through the ferrite (total of 4 windings).
Fix the windings to the ferrite with a cable clamp. The cable end is then still 15 cm
long.
15 cm
Figure 40: Mains power cable fitting (2)
Figure 41: Mains power
cable fitting (3)
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Service work on the autocontrol 3XPT controller
► Pull the mains power cable back until
the ferrite is jammed against the tension relief. Now screw the tension relief down tightly.
CAUTION
Do not overtighten, otherwise the
cable insulation will be damaged.
Figure 42: Mains power cable fitting (4)
► Push a Ø 9.5 mm x 60 mm shrinkage
hose over the power cable. Solder the
mains power cable (br and bl) into the
soldering eyes on the "power section"
PCB.
Figure 43: Mains power cable connection (1)
► Push the shrinkage hose over the soldering eyes and shrink.
CAUTION
Set the hot air blower to max.
200°C.
Figure 44: Mains power cable connection (2)
► After the mains power cable has been replaced, refit the "power section" PCB and
screw the housing back together.
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Service work on the autocontrol 3XPT controller
6.5
Selection of mains voltage 115 V~ / 230 V~
You have the option of operating the Barkey autocontrol 3XPT with a mains voltage of
115 V~ or 230 V~. To select the mains voltage, solder the "power section" PCB cable
bridges in accordance with the following drawing. Fuses F100 and F101 must also be
adapted to suit the current consumption.
115 V~
F100 / F101: 2A slow blow
115 V~
T 2A
230 V~
F100 / F101: 1A slow blow
230 V~
T 1A
Figure 45: Adaptation to mains voltage
CAUTION
The mains voltage setting must match the information given on the nameplate.
NOTE
The Barkey autocontrol 3XPT can be operated using power frequencies of 50 Hz
and 60 Hz. No adaptations are necessary for this.
6.6
Replacing fuses
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Service work on the autocontrol 3XPT controller
There are 4 fuses built into the Barkey autocontrol 3XPT to protect against overcurrent in
the event of a fault.
Figure 46: Fuse overview
Fuses F100 and F101 are mains fuses. The rated values for these fuses are dependent on
the mains voltage.
Fuse F110 protects the power section protective low voltage.
Fuse F120 protects the controller protective low voltage.
Fuse
F100, F101
F110
F120
Mains voltage
115 V~
230 V~
-
Fuse
2 A slow blow / 250 V
1 A slow blow / 250 V
6.3 A slow blow / 250 V
1 A slow blow / 250 V
WARNING
Only fuses with German VDE and UL approval may be used.
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Service work on the autocontrol 3XPT controller
6.7
Service Manual
Barkey Prismacomfort
Cleaning ventilation
Dust deposits can build up on the ventilator and ventilation openings due to dust particles
in the surrounding air. The ventilation openings for air entry are underneath the device.
The ventilation openings for air discharge are in the handle recess. These can be blocked
by dust deposits forming on the ventilator. If air circulation is restricted by dust deposits
or a blocked ventilator, the housing can become overheated. If the temperature in the
housing rises too steeply, the electronics system switches off automatically. This condition is shown as an error (error number: 74). This error does not lead to damage to the
electronic system. It does not cause any hazard either.
The housing has to be opened up in order to clean the ventilation openings and the ventilator. (see Chapter 6.2)
Components can then be cleaned using a cotton bud or compressed air. Ensure that no
dust particles lodge themselves between the display and the front screen.
6.8
Replacing the battery
The battery must be replaced every 3 years. To do this, unscrew the housing (see Chapter 6.2).
A lithium battery of type CR 1225 (3 V / 48 mAh) is used.
The battery can be removed from or fitted into the battery holder without tools.
The time and date must be reset after replacing the batteries (see Chapters 3.5 and 3.6).
The language required must also be reselected for the particular user. (see Chapter 3.13)
NOTE
Old batteries must not be disposed of in domestic waste. Please take old batteries
back to the correct collection points or send them back to the manufacturer.
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6.9
Service work on the autocontrol 3XPT controller
Replacing the microcontroller in the autocontrol 3XPT
All work on the electronics system must be carried out in an electrostatic dischargeprotected workstation.
Special removal tools are available for electronic components in the PLCC housing. To
avoid damage to the microcontroller and the IC socket, the microcontroller may only be
removed using this special removal tool.
The position of the microcontroller in the IC socket is predefined by the bevelled corner
on both components. This makes incorrect positioning almost impossible.
Bevelled corner
Figure 47: Positioning the PLCC socket and microcontroller
The microcontroller has been placed in the right position in the IC socket. It may only be
pressed into the socket when it is straight and sits evenly on all sides.
After the microcontroller has been successfully fitted, the "service menu" must be called
up on the initial start-up of the controller. It can be ended directly using the end button.
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Service work on the autocontrol 3XPT controller
6.10
Service Manual
Barkey Prismacomfort
Cleaning and disinfection
The Barkey autocontrol 3XPT and the heating device are simple and easy to clean due to
their smooth surfaces and rounded corners.
The heating device surface must be cleaned and disinfection-wiped after every use.
WARNING
Before cleaning, disconnect the Barkey autocontrol 3XPT from the mains supply
by switching off the device with the mains power switch and then removing the
mains plug from the mains socket.
Never apply cleaning fluid or disinfectants directly to the device. Always moisten a
cloth and clean the devices using this cloth.
Never apply cleaning agents to the ventilation openings on the controller.
Never close up the controller ventilation openings with cleaning cloths!
Never use steam (i.e. in autoclaves), hot air or thermo-chemical cleaning solutions
to disinfect the control unit and the heating devices.
You should use standard commercial preparations based on alcohol without oxygenreleasing components (with sodium hydrochloride with 1.4% bleach solution or aldehyde
content < 0.2%) as a disinfectant.
► Clean the Barkey autocontrol 3XPT and the heating devices as far as possible with a
water / soap solution.
► Dry the surfaces and use a surface disinfectant. Observe the acting time stated by the
disinfectant manufacturer.
► After allowing the disinfectant to act, dry the device off with disposable tissues.
WARNING
You should never use any cleaning or decontamination processes except those recommended by the manufacturer without first checking with the manufacturer to see
whether these proposed processes will damage the device.
In addition to these recommendations, we refer you to the hygiene measures and
regulations set by your company.
Serviceanweisung Barkey Prismacomfort - V5 GB - ac-200-EW-0000-06 - 2016-04-07
49
Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany - Switchboard: +49(0)5202-9801-0
Customer service: +49(0)5202-9801-30 - Fax: +49(0)5202-9801-99 - e-mail: info@barkey.de
Service Manual
Barkey Prismacomfort
7
Warranty and disclaimer of liability
Warranty and disclaimer of liability
Due to the fact that Barkey GmbH & Co. KG has absolutely no control over the quality of
maintenance work which is not carried out by Barkey personnel, and that Barkey GmbH
& Co. KG cannot estimate what effects such service and repair work will have on the device and its serviceability, Barkey GmbH & Co. KG accepts absolutely no responsibility
for material damages, injuries or consequential damages which result from use of a device which has not been repaired or maintained by Barkey service personnel.
Barkey GmbH & Co. KG categorically declines any responsibility whatsoever for indirect damages or consequential damages of any type, and restricts its liabilities exclusively
to repair or replacement of the device.
Barkey GmbH & Co. KG gives this warranty in lieu of other warranties on this product
granted under contract or statute, including other statutory warranties of marketability or
of fitness for a particular purpose, and accepts no other obligations.
The manufacturer accepts absolutely no responsibility or liability for the use of accessories other than those listed in this instruction manual, for the use of non-original components, and for the use/fitting which does not comply with the instruction manual accompanying these components. The use of components and accessories other than those referred to in the instruction manual shall result in a reduction of the manufacturer's warranty for the device.
Barkey GmbH & Co. KG only holds itself responsible for effects on the safety, reliability
and performance of the device when
• extensions, resetting, alterations or repairs are carried out by persons authorised by
the company and
• technical safety inspections have been demonstrably carried out by suitable specialist
personnel at the prescribed intervals, and
• electrical installation has been carried out in accordance with German VDE stipulations or similar, and
• the device is used in accordance with this instruction manual, and
• electrical safety checking has been demonstrably carried out in accordance with the
applicable regulations at the prescribed intervals.
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Serviceanweisung Barkey Prismacomfort V5 GB ac-200-EW-0000-06 - 2016-04-07
Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany - Switchboard: +49(0)5202-9801-0
Customer service: +49(0)5202-9801-30 - Fax: +49(0)5202-9801-99 - e-mail: info@barkey.de
Customer Service
8
Service Manual
Barkey Prismacomfort
Customer Service
Operation of the Barkey Prismacomfort is almost totally maintenance-free and not susceptible to faults. Should a repair be necessary in spite of this, please observe the following:
Please send defective devices for recycling - repairs to any Gambro Renal Products sales
office or to Barkey GmbH & Co. KG. Recycling - repairs save you the cost of recyclable
used parts. Barkey GmbH & Co. KG also ensures that materials are properly separated
and disposed of.
Barkey GmbH & Co. KG accepts no liability for alterations carried out without authorisation or overhaul to the devices carried out by the customer or non-authorised third parties.
We recommend that you have any necessary repairs and regular maintenance carried out
by Barkey GmbH & Co. KG or that you ensure your specialist personnel are trained at
our special product training sessions with regard to inspection and maintenance.
The Barkey GmbH & Co. KG customer service is available as follows
Monday to Friday
07.00 - 20.00
Saturday and Sunday
10.00 - 18.00
on
+49 (5202) 9801-30.
Please ask the appropriate staff about additional customer service times at your Gambro
Renal Products sales office.
The manufacturer and/or its subsidiary companies can supply a service manual on request, and on payment of a nominal fee, which contains all necessary circuit diagrams,
component lists, calibration instructions and service information. This service manual, if
used by suitably trained and qualified technical personnel, can be used to repair all components of the device considered to be repairable by the manufacturer.
Our conditions for repair and assembly and our warranty conditions are applicable. Our
supply is subject to the "general supply conditions for products and services of the electrical industry".
Before shipping a device, please observe the following information:
• The device must be cleaned and disinfected before being dispatched. The sender has
sole responsibility for any losses caused by inadequate cleaning and disinfection.
• Please send a brief description of the fault along with the device. This will save you
the cost of expensive fault diagnosis.
Serviceanweisung Barkey Prismacomfort - V5 GB - ac-200-EW-0000-06 - 2016-04-07
51
Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany - Switchboard: +49(0)5202-9801-0
Customer service: +49(0)5202-9801-30 - Fax: +49(0)5202-9801-99 - e-mail: info@barkey.de
Service Manual
Barkey Prismacomfort
8.1
Customer Service
Service information
If you require any technical assistance for the Prismacomfort device, please contact a
sales representative at one of the following addresses:
AUSTRALIA
Gambro PTY Ltd.
11-13 King Street
Oakleight
AU-VICTORIA 3166
Tel. +61-395-633400
Fax +61-395-630344
BELGIUM
Gambro NV/SA
15, Groenveldstraat
BE-3001 HEVERLEE
BELGIUM
Tel. +32-162-98750
Fax +32-162-26521
DENMARK
Gambro A/S
Jydekrogen 8
2625 VALLENSBAEK
Tel. +45-4362-0500
Fax +45-4362-0749
GERMANY
Gambro Hospal GmbH
Lochhamer Str. 15
D-82152 Planegg-Martinsried
Tel. +49-89-89933-0
Fax +49-89-89933-2999
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Serviceanweisung Barkey Prismacomfort V5 GB ac-200-EW-0000-06 - 2016-04-07
Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany - Switchboard: +49(0)5202-9801-0
Customer service: +49(0)5202-9801-30 - Fax: +49(0)5202-9801-99 - e-mail: info@barkey.de
Service Manual
Barkey Prismacomfort
Customer Service
ESTONIA
Gambro ESTONIA
Raudtee 10-1
11614 TALLINN
Tel. +372-67231-60
Fax +372-67231-61
FINLAND
OY Gambro
Sahaajankatu 24
FIN-00810 HELSINKI
Tel. +358-97-594120
Fax +358-97-81146
FRANCE
Hospal S.A
61 av. Tony Garnier
F-69007 Lyon
Tel. +33-04-3728-1111
Fax +33-04-3728-11 44
GREAT BRITAIN
Hospal Gambro Ltd
Unit 1 & 2, Ermine Business Park
Huntingdon
GB-CAMBRIDGESHIRE PE29
Tel. +44-1480-444-000
Fax +44-1480-434-084
HONG KONG
Gambro CHINA Ltd
Room 3206-8, 32/F New York Life
Tower
Windsor House
311 Gloucestor Road, Causeway Bay
HONG KONG
Tel. +852/2576 2688
Fax +852/2687 1255
ITALY
Hospal S.p.A
Serviceanweisung Barkey Prismacomfort - V5 GB - ac-200-EW-0000-06 - 2016-04-07
53
Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany - Switchboard: +49(0)5202-9801-0
Customer service: +49(0)5202-9801-30 - Fax: +49(0)5202-9801-99 - e-mail: info@barkey.de
Service Manual
Barkey Prismacomfort
Customer Service
Via Ferrarese, 219/9
I-40128 Bologna
Tel. +39-051-6382-411
Fax +39-051-3274-77
CANADA
Gambro Inc
9157, du Champ d´Eau
CDN St. Leonard,
QUEBEC H1P 3M3
Tel. +1-514-327-1635
Fax +1-514-327-0822
LATVIA
Gambro LATVIA
P.O Box 207
LV-1050 RIGA
Tel. +371-921-999
Fax +371-503-0116
LITHUANIA
Gambro Atstovybe
Kareiviu 6-406
LT-2012 Vilnius
Lithuania
Tel./Fax +370-277-6151
MEXICO
Gambro de MEXIKO S.A de CV
Vasco de Quiroga 1900, piso 3
MX-Santa Fe
MEXIKO D. F. 01210
Tel. +52-52 92 31 00
Fax +52-52 92 31 13
54
Serviceanweisung Barkey Prismacomfort V5 GB ac-200-EW-0000-06 - 2016-04-07
Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany - Switchboard: +49(0)5202-9801-0
Customer service: +49(0)5202-9801-30 - Fax: +49(0)5202-9801-99 - e-mail: info@barkey.de
Service Manual
Barkey Prismacomfort
Customer Service
NETHERLANDS
Hospal BV
Franse Akker 1
NL-4824 AL BREDA
Tel. +31-7654-20 207
Fax +31-7654-26 621
NORWAY
Gambro A.S
Blixjordet, Trimveien
3188 HORTEN
Tel. +47-33-0308-50
Fax +47-33-0308-65
NEW ZEALAND
Gambro Pty Ltd
5B Target Court
Glenfield
NZ-AUCKLAND
Tel. +64-9-444-4779
Fax +64-9-443-2222
AUSTRIA
Gambro Hospal GmbH
Ricoweg 30 A
AT-2351 Wr. NEUDORF
Tel. +43-2-23-664-666
Fax +43-2-23-664-666-55
POLAND
Gambro POLAND sp. Zoo
ul. Cylichowska 13/15
PL-04-769 WARSAW
Tel. +48-226-1527-52
Fax +48-226-1527-53
Serviceanweisung Barkey Prismacomfort - V5 GB - ac-200-EW-0000-06 - 2016-04-07
55
Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany - Switchboard: +49(0)5202-9801-0
Customer service: +49(0)5202-9801-30 - Fax: +49(0)5202-9801-99 - e-mail: info@barkey.de
Service Manual
Barkey Prismacomfort
PORTUGAL
Customer Service
Gambro Lda
Av. Salgueiro Maia- 9
Parque Industrial Cotai Abóboda
2785-601. S. Domingos Rana
Tel. +351-21-445-0280
Fax +351-21-444-4216
SWEDEN
Gambro Lundia AB / Gambro
Svenska Försäljning
Krokslätts Fabriker 14
431 37 Mölndal
Sweden
Tel. +46-31-77693-53
Fax +46-31-77693-40
SWITZERLAND
Hospal Gambro SCHWEIZ AG
Sägereistrasse 24
CH-8152 GLATTBRUGG
Tel. +41-1-82882-82
Fax +41-1-82882-83
SINGAPORE
Gambro SINGAPORE
510 Thomson Road
#12-05 /06 SLF Building
SINGAPORE 298135
Tel. +65-356-96-70
Fax +65-356-96-71
SPAIN
Hospal S.A
Avda. de la Industria, 16
28820 Coslada (Madrid)
SPAIN
Tel. +34-91-4852-540
Fax +34-91-4852-610
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Serviceanweisung Barkey Prismacomfort V5 GB ac-200-EW-0000-06 - 2016-04-07
Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany - Switchboard: +49(0)5202-9801-0
Customer service: +49(0)5202-9801-30 - Fax: +49(0)5202-9801-99 - e-mail: info@barkey.de
Service Manual
Barkey Prismacomfort
Customer Service
TURKEY
Gambroturk Tıbbi Ürünler ve
Sağ.Tic.Ltd.Şti.
19 Mayis Mah. Inönü Caddesi Sümko Sitesi
G-4 Blok Kat: 3 D: 6
34736 Kozyatagı - Istanbul
Tel. +90-216-464-3627
Fax +90-216-464-3628
HUNGARY
Gambro Kft
Diosarok ut 5
1125 BUDAPEST
Tel. +36-1-202-6411
Fax +36-1-355-2989
USA
Gambro Renal Care Products, Inc
10810 West Collins Ave.
LAKEWOOD CO 80215-4498
Tel. +1-800-525-2623
Tel. +1-303-232-68 00
Fax +1-303-231-4032
REMAINING COUNTRIES
GAMBRO EXPORT
EUROPE, AFRICA &
MIDDLE EAST
Magistratsvagen 10
P.O. Box 10101
S-220 10 Lund
Middle East: +46-46-169-134
Africa: +46-46-169-270
Russia: +46-46-169-171
Eastern Europe +46-46-169-171
Serviceanweisung Barkey Prismacomfort - V5 GB - ac-200-EW-0000-06 - 2016-04-07
57
Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany - Switchboard: +49(0)5202-9801-0
Customer service: +49(0)5202-9801-30 - Fax: +49(0)5202-9801-99 - e-mail: info@barkey.de
Service Manual
Barkey Prismacomfort
Appendix
9
Appendix
9.1
Exploded drawings for Barkey autocontrol 3XPT
ac 3XPT front film
ac 3XPT
housing front shell
ac 3XPT microcontroller PCB
including display and keypad
Connecting cable 5
heating device connection
Figure 48: Front of Barkey autocontrol 3XPT
58
Serviceanweisung Barkey Prismacomfort V5 GB ac-200-EW-0000-06 - 2016-04-07
Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany - Switchboard: +49(0)5202-9801-0
Customer service: +49(0)5202-9801-30 - Fax: +49(0)5202-9801-99 - e-mail: info@barkey.de
Service Manual
Barkey Prismacomfort
Appendix
ac 3XPT bracket
ac 3XPT housing rear
shell
Toroidal transformer
160 VA
Ventilator 612 FL
ac 3XPT
power section PCB
Figure 49: Rear of Barkey autocontrol 3XPT
Serviceanweisung Barkey Prismacomfort - V5 GB - ac-200-EW-0000-06 - 2016-04-07
59
Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany - Switchboard: +49(0)5202-9801-0
Customer service: +49(0)5202-9801-30 - Fax: +49(0)5202-9801-99 - e-mail: info@barkey.de
Service Manual
Barkey Prismacomfort
9.2
Spare parts list
autocontrol 3XPT housing / description
ac 3XPT housing, 2-piece turquoise
ac 3XPT front film
ac 3XPT front panel
autocontrol 3XPT bracket to Prismaflex
Dust protection cap for 9-pole D-SUB socket
Mains power connection set for autocontrol 3XPT
- EU
(230V~, 2-pole with contoured plug))
- UK
(230V~, 2-pole with UK mains plug)
- US
(115V~, 3-pole with transparent
“hospital grade“ plug)
Item no.
415.12488
415.13897
415.11573
415.12819
415.11662
Microcontroller for autocontrol 3XPT / description
ac 3XPT microcontroller PCB
including display, keypad, battery, software batch
Item no.
823.00036
Please give the language option!
(see 9.4 Barkey autocontrol 3XPT language options)
Lithium battery, type CR 1225
60
Appendix
412.10465
412.10695
412.10696
413.10988
autocontrol 3XPT power section / description
ac 3XPT power section PCB
Contact guard set for ac 3XPT power section PCB
Toroidal transformer 160 VA
2 x 115 V; 22 V/6.82 A; 8 V/1.25 A
Ventilator 612FL
12 Vdc, 11 m³/h
Connecting cable 2 (9-pole / D-Sub)
Connecting cable 3 (3-pole / external temperature sensor)
without mounting socket, without ferrite
Connecting cable 5 (8-pole / heating device connection)
without mounting socket
Mounting socket, 10-pole (heating device connection)
1 A slow blow / 250V~ miniature fuse
2 A slow blow / 250 V~ miniature fuse
6.3 A slow blow / 250 V~ miniature fuse
Item no.
413.11104
413.10812
413.10680
autoline XPT 4R / description
Barkey autoline XPT 4R HighFlow
Barkey autoline XPT 4R LowFlow
autoline XPT 4R bracket to Prismaflex
Item no.
219.10050
219.10052
219.10067
412.10366
412.10404
412.10455
412.10457
413.10627
412.10367
412.10382
412.10368
Serviceanweisung Barkey Prismacomfort V5 GB ac-200-EW-0000-06 - 2016-04-07
Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany - Switchboard: +49(0)5202-9801-0
Customer service: +49(0)5202-9801-30 - Fax: +49(0)5202-9801-99 - e-mail: info@barkey.de
Service Manual
Barkey Prismacomfort
Appendix
9.3
Material list for testing equipment set
Description
Prismacomfort testing equipment set
Comprising:
Adapter 1 (temperature reference)
Adapter 2 (overtemperature test)
Adapter 3 (programming)
Adapter 4 (external temperature)
Digital thermometer
Temperature sensor Ø 5 mm (2 items)
Temperature sensor Ø 7 mm (2 items)
9.4
Item no.
219.10070
Barkey autocontrol 3XPT language options
Software language options
sv x.x a
sv x.x b
sv x.x c
sv x.x d
sv x.x e
sv x.x f
Country
Germany
Netherlands
Italy
France
Great Britain
France
Portugal
Spain
Denmark
Finland
Norway
Sweden
Estonia
Latvia
Lithuania
Russia
Turkey
Poland
Czech Republic
Slovakia
Greece
-
ISO code
DE
NL
IT
FR
GB
FR
PT
ES
DK
FI
NO
SE
EE
LV
LT
RU
TR
PL
CZ
SK
GR
-
NOTE
As a basic principle, the language used in the service menu is English for all language options.
Serviceanweisung Barkey Prismacomfort - V5 GB - ac-200-EW-0000-06 - 2016-04-07
61
Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany - Switchboard: +49(0)5202-9801-0
Customer service: +49(0)5202-9801-30 - Fax: +49(0)5202-9801-99 - e-mail: info@barkey.de
Service Manual
Barkey Prismacomfort
9.5
Appendix
Error messages
If an error message is shown, please proceed as follows:
► Note the error message.
► Make a note of the error number and serial number.
► Switch off the device.
► Notify a medical technician or the service department at Gambro Renal Products
sales offices or Barkey GmbH & Co. KG
NOTE
In some cases, the serial number of the device will no longer be shown with an error message. You can also find the serial number on the nameplate on the rear of
the controller or on the heating device control lines.
If an error occurs, the red "error" light comes on. The code of the error which last occurred is shown in the display.
The following errors
have occurred:
No.:
105
Figure 50: Error message
All error codes under 100 apply to the control unit,
from 100 apply to channel 1
from 200 apply to channel 2
The error codes are explained in detail below.
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Serviceanweisung Barkey Prismacomfort V5 GB ac-200-EW-0000-06 - 2016-04-07
Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany - Switchboard: +49(0)5202-9801-0
Customer service: +49(0)5202-9801-30 - Fax: +49(0)5202-9801-99 - e-mail: info@barkey.de
Service Manual
Barkey Prismacomfort
Appendix
Error codes for Barkey autocontrol 3 XPT controller:
Error
code
10, 12
Error description
Display is incorrect
20 to 23 Internal device data incorrect
30
Checksum for internal device data is
incorrect
31
Checksum for battery backed-up
memory is incorrect
32
40
41
42
43
44
45
Checksum for program memory is
incorrect
Clock is incorrect
Error when setting clock time
Error when setting date
Error when reading clock time
Error when reading date
Clock not running
50
Switch-off relay is faulty
51
The "watchdog timer" is faulty
Comments
It is possible that no text is visible on the
display. What is shown on the display is possibly incorrect. This also applies to the temperatures displayed.
Replace battery (only by authorised specialist
personnel).
NOTE:
If the battery has run down, all text is displayed in the English language.
Replace battery (only by authorised specialist
personnel). Then set the time and date.
In the event of an error, this relay cuts off the
power supply to the heating devices.
NOTE:
Correct functioning of this relay is tested
every time the device is switched on.
Monitoring component which controls correct
functioning of the controller.
NOTE:
Correct functioning of this component is
tested every time the device is switched on.
60
The "watchdog timer" has detected an
error
61
No power supply for the heating dePossible cause: F110 fuse faulty
vices
70 to 73 Error during temperature measurement Possible cause: sensor break, sensor shortcircuit
74
Overtemperature in control unit
Possible cause: ventilator faulty,
ventilation openings blocked
Serviceanweisung Barkey Prismacomfort - V5 GB - ac-200-EW-0000-06 - 2016-04-07
63
Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany - Switchboard: +49(0)5202-9801-0
Customer service: +49(0)5202-9801-30 - Fax: +49(0)5202-9801-99 - e-mail: info@barkey.de
Service Manual
Barkey Prismacomfort
Appendix
Error codes for heating device on channel 1:
Error
code
100 to
102
103
Error description
Comments
Incorrect heating device data
104
Checksum of the device data is incorrect
Software overtemperature
105
Electronic overtemperature
The measured temperature is more than 1.0°C
over the setpoint temperature for this heating
device.
Overtemperature protection independent of
the software, which switches off the Barkey
autoline XPT 4R heating device at a temperature of 45.5°C ± 1.5K
Error codes for heating device on channel 2:
Error
code
200 to
202
203
9.6
Error description
Comments
Incorrect heating device data
204
Checksum of the device data is incorrect
Software overtemperature
205
Electronic overtemperature
The measured temperature is more than 1.0°C
over the setpoint temperature for this heating
device.
Overtemperature protection independent of
the software, which switches off the Barkey
autoline XPT 4R heating device at a temperature of 45.5°C ± 1.5K
Inspection logs for the technical safety inspection
Inspection logs are printed separately on the following pages for the Barkey autocontrol
3XPT and Barkey autoline XPT 4R.
64
Serviceanweisung Barkey Prismacomfort V5 GB ac-200-EW-0000-06 - 2016-04-07
Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany - Switchboard: +49(0)5202-9801-0
Customer service: +49(0)5202-9801-30 - Fax: +49(0)5202-9801-99 - e-mail: info@barkey.de