UNIVERSAL ELECTRIFICATION ACCESS PROGRAM (UEAP) Planning and Engineering Guideline for Rural Electrification Projects 15-Feb-14 0 Table of Contents 1. Background ........................................................................................................................................ 2 2. Objective ............................................................................................................................................. 2 3. Scope .................................................................................................................................................... 2 4. Development of rural villages’ electrification plan .................................................................. 17 5. Project identification...................................................................................................................... 18 6. 5.1. Definition of the Scope of the Project and Information Compilation........................ 18 5.2. Project Energy Source ........................................................................................................ 20 Demographic analysis .................................................................................................................... 20 6.1. 7. Community Survey .............................................................................................................. 20 Determining and Projecting Energy Demand............................................................................ 27 7.1. Consumer Growth Projection ........................................................................................... 28 7.2. Electrification Penetration Rate....................................................................................... 32 7.3. Demand Projection ............................................................................................................. 36 7.3.1. Residential Consumers ...................................................................................................... 36 7.3.2. Commercial Consumers ..................................................................................................... 40 7.3.3. Industrial Consumers ......................................................................................................... 41 7.3.4. Public Lighting ..................................................................................................................... 44 7.3.5. Distribution Losses ............................................................................................................. 44 8. Demand Projection Model ............................................................................................................. 46 9. Preliminary Electric Line Design ................................................................................................. 48 10. Engineering analysis and cost estimation. ................................................................................. 51 11. Economic analysis ........................................................................................................................... 52 12. Project Feasibility Analysis ........................................................................................................... 53 13. Conclusion ........................................................................................................................................ 53 1 1. Background Rural electrification is a key component of national economic and socialdevelopment efforts. It is a challenge requiring consideration of many technical, economic, demographic, and financial factors. Communities require access to electricity to improve their quality of life, and to offer improved economic sectors,health, education, and potable water. The role of government is to appropriate limited public financial resources in a manner that assures transparency and objectivity in the prioritization and selection of projects with a reasonable potential to succeed. This implies that projects must be sustainable and designed to maximize economic and social impact. Now a days there are a lot of planning software like NEPLAN, ETABS, Open ++ Integra, etc.. , which are best for designing a power network to mitigate a good power stability and network optimization as well as to create a good power network management system. 2. Objective The planning objectives of rural electrification projects are To optimize the capital investment required for the project To provide qualitative and reliable power supply to the prospective customer in the rural village To design the infrastructure that would be capable of meeting anticipated load growth in the next3to5(15 to 20) years 3. Scope The scope of this guideline is to present planning milestones for the selection of feasible rural electrification projects specifically for the rural distribution extension projects and to estimate the required load demand of these Towns/village. 4. Selection Criteria To select the rural towns/villages to be planed for electrification for the specified budget year plan among the government list comes to our office; we should have followed the following steps. a). define the quota for towns or villages in each region, zone and weredas of Ethiopia. b). check for acceptable distance limit for the towns/villages from substation, either for both 15kv and 33mv lines around it. 2 For 15kv MV Line------50 km _ 60 km For 33kv MV Line------100 km _ 120 km Note:- consider the Towns/Villages from the existing substation should not be far distant to keep MV Line voltage drop to the acceptable limit 10%. c). check for the road access availability of the towns/villages. d). list the towns/villages according to their priority with reference to the density of their consumers or households. Towns/Villages with concentrated households should be given first priority and with scattered households should be given last. Note:- consider the last point consumer from the allocated/mounted distribution transformer should not be far distant like 600m-750m to keep LV Line voltage drop to the acceptable limit 5%. e) list the Towns/villages according to their priority with reference to the availability of governmental offices and important loads inside their boundaries. f) list the Towns/Villages according to their priority with reference to the shortest distance from the existing grid. 4.1. Planning and Design criteria 4.1.1. Conductors and cables The overhead line conductors must have an adequate current carrying capacity. Besides the loading current, also the short-circuit and earth-fault currents and their duration shall be taken into account. Short-time exceptional operation and switching situations are not necessary to take into account, when defining the short-circuit and earth-fault current. The overhead conductors must be mechanically strong and conform to the up-to-date standards for overhead lines. Each conductor size has its own economic range of use. The economic dimensioning means that it is worth choosing a conductor with greater cross-section, if saving in the loss cost is greater during the expected operating time than the difference between the investment costs of the two conductors. 4.1.2. Low-Voltage Network design 3 The aim is to find the most economical development scheme which will fulfill the technical criteria and whose practical implementation is reasonable. The design should be started by estimation of the loads for the economic life-time of the network. The design then continues with the determination of line routes and applied crosssections. Alternative line routes and transformer locations can be considered and the most economical line routes and transformer locations, as well as the optimum amount of transformers needed, can be defined. After the voltage drop constraint is met, the design continues with checking of the functioning of the protection. The network obtained in this way is the economical optimum based on the given criteria and cost parameters. However, it may not be practically acceptable. After the economical and technical criteria have been fulfilled, the network shall be checked from practical point of view (available space, right-of-ways). Voltage Drop Calculation For an electrical conductor with impedance Z, the voltage drop is calculated by the formula: ΔU=K*Z*Ib=K*Ib*L/n*(rcos φ +xsinφ)[v] Where K is a coefficient equal to: * 2 for single phase and two phase system. * ♪ 3 for three phase system Ib[A] is the load current; if no information are available, the cable carrying capacity Iz shall be considered; L[km] is the length of the conductor; n is the number of conductor in parallel per phase: r[Ω/km] is the resistance of the single cable per kilometer x[Ω/km] is the reactance of the single cable per kilometer cos φ is the power factor of the load: sinφ=sqrt(1-power(cos φ,2)) Normal the percentage value in relation to the rated value Ur is calculated by ΔU%= ΔU/Ur*100 4.1.3. High-Voltage Network Design 4 As for the LV-network, different alternatives for line routes must be checked for the MV-network. The location of MV/LV transformer substations must also be reconsidered in view of accessibility by the MV -line. The main MV -line shall be constructed with AAAC 95 mm2 and the T-offs with AAAC 50 mm2. A technique for analyzing and designing an MV distribution system is explained in this technical note. The primary task is to model the network to be represented by a simple line diagram as in Fig 1. Line lengths and expected loads (for the target year) are then determined. Loads are classified to ‘distributed’ loads within a section or ‘spot loads’ at each node. The analysis consists of finding the voltage drop (and losses if needed) of each section using the standard spreadsheet depending on the configuration type and conductor size intended to be used. Usually the number of options to be tried will be limited based on the experience of the person conducting the analysis. Alternative to be tried out consist of: Standard three phase configuration Two phase networks (two phases derived from a three phase system) Single phase networks (phase and neutral from a three phase four wire system) SWER networks (with earth return) An additional consideration will be the voltage of the network. This will depend on the source voltage available and where necessary increase of the network voltage may be considered by using a step up transformer station. A model spreadsheet for calculating the voltage drop and losses of a section is presented. This spreadsheet provides for the alternatives described above for a number of conductor sizes in use. Voltage drop calculations are based on the following formula: For tail end loads: For three phase systems (with V = VL , Line voltage): 5 For duel phase systems (with V = VL , Line voltage): For single phase systems (with V = VN , Line to Neutral voltage): For SWER systems (with V = VN , Line to Neutral voltage; the inductance (x) will be calculated with a return path 1.5 km deep and resistance of grounding points to be added to conductor resistance): For distributed loads: A convenient methodology for converting the ‘tail end voltage’ drop and loss calculations for a ‘distributed’ load situationis presented in the Annex 1. A distributed load may be represented as an equivalent system with equal loads at equal distances and a ‘multiplying factor’ used to obtain the voltage drop and loss of the distributed load case. This offers a convenient methodology as the alternative would be to use special load flow programs with a laborious data input procedure. In view of the uncertainties involved in load estimation and the fact that networks are designed for a future year (more precisely a future load situation) this methodology would provide sufficient information for network planning purposes. 4.1.4. Load Measurnments Two of the most important parameters in distribution network design are the average consumer load and the annual load growth percentage in each consumer category. Correct load information is essential for accurate and reliable network analysis. The economic life-time of network components is 15 ... 20 years, so the planning horizon of network design should be the same. The best way to achieve consumer load information is to carry out load measurements. Homogenous consumers like households are measured in large groups, e.g by measuring the load of a single feeder at transformer. Bigger consumers must be analyzed individually. 6 In case of electrification of new areas, consumer load information of similar consumers in other areas should be used when estimating the future loads in the new network. Required information A map including the following: - houses - shops - schools - hospitals - other special consumers Load data: - average load of consumers, according to the statistics and measured information, and - street lighting data. Estimate of load growth: - increase in consumer amount, and - increase in load of "average consumer". 4.1.5. Determination of Line Route The MV-line routes should approximately follow roads, in order to make the line construction and maintenance works easier. However, angles should be avoided when reasonably possible. The LV-line routes should be defined so that all consumers requiring electricity are considered. The straightest routes are preferred in order to save cable and facilitate the installation work. 4.1.6. Location of Transformer The transformer density should be defined so that the line distance from the MV/LV transformer to the furthest consumer should not be longer than 600m, to avoid problems in protection and voltage level. In special cases upto 900m distance may be approved after detailed analyses of the voltage drops, short-circuit currents and functionality of fuse protection. 4.1.6. Determination of the Cross-Section of the Line 7 First, the peak loads of all present and potential future consumers during the 15 years planning horizon are estimated and loads of line sections calculated, in accordance with the planned network topology. Then the present peak load of each line section is estimated by using the diversity factor as follows: Number of consumers: 1-3 4-9 10 - 2021 - ... Diversity factor: 1.0 0.75 0.70 0.85 The future load can be estimated using the following formula: P = Po x e Where: p = annual load growth in percent t = time of the load growth (15 years) If relevant information concerning the annual load growth is not available, then estimates of the growth of "Gross Domestic Product" can be used as general approximation. When the present and future peak loads (after the 15 years planning horizon) have been determined, the losses of each line section with different cross-sections can be calculated and compared with relevant investment costs to find the "minimum cost alternative". However, the required extensive calculations are very time-consuming and may not be carried out without computerised planning systems. Therefore, a manual simplified method is presented below. 8 Manual method for dimensioning of LV -line cross-sections: The cross-sections of the feeders with aluminium conductors are selected firstly based on economical optimum of present peak load of 1.0 A per square millimeter. ABC 3x50+25 should be used when the peak load of the line section is about 25 kW or more. ABC 3x25+16 should be used when the peak load of the line section is about 15 kW or less. The ABC 3x35+16 should be used for line sections with peak load of 15 ... 25 kW. In T-offs, 2x25+16 should be used when the expected future peak load of the line section is about 10 kW or less. In "bigger" T-offs (upto 20 kW), ABC 2x35+16 or ABC 3x25+16 should be used. 3-phase lines: 2-phase T-offs: 3x25+16 mm2 = max. 15 kW 2x25+16 mm2 = max 10 kW 3x35+16 mm2 = 15...25 kW 2x35+16 mm2 = 10...20 kW 3x50+25 mm2 = min. 25 kW The rated max. currents of ABC cables (at 30°C) are: 16 mm2 = 72 A 35 mm2 = 116 A 25 mm2 = 94 A 50 mm2 = 142 A The rated max. currents are not to be used for economical dimensioning, but only for planning of (i) fuse protection and (ii) temporary supply arrangements. It is essential that these max. currents are not exceeded in any situation (if such occures, the protective fuse must quickly cut off the line), as such would destroy the XLPE insulation of the conductor. Within all 2- and 3-phase line sections, the consumer connections should be balanced between phases to reach as symmetrical load as possible. Also, the 1-phase and 2phase T-offs should be connected to the main line in such balanced sequence, that all phases of the main line are equally loaded. 4.1.6. Short-Circute Protection of the LV Feeder The LV-fuse switch acts as the short circuit protection of the feeder. The rating of the fuse must be bigger than the maximum load current of the feeder. 9 The short circuit protection must be checked based on the smallest short-circuit current of the line, usually at the end of the longest branch. The single-phase short circuit current at the furthest end of the feeder should be at least 2.5 times the nominal current of the fuse protecting the feeder, to secure fast operation of the fuse (in few seconds). The resistance values for different aluminium conductors (at 60 °C) are as follows: 16 mm2 → 2,2 Ω/km 35 mm2 → 1,0 Ω/km 25 mm2 → 1,4 Ω/km 50 mm2 → 0,7 Ω/km The single phase short circuit current at the end of the LV-line can be approximated by formula: I sc1 [A] = Uph [V] / Σ R sc1 where: Uph = 220 V (voltage between phase and earth) Σ R sc1 = total resistance of all line sections between the transformer and the furthest end of the feeder. In system-earthed LV-networks, the short-circuit current returns partly along the neutral conductor and partly through earth. For each line section, the Rsc1 can therefore be approximated by formula: R sc1 = L [km] x ( Rph [Ω/km] + ½ R0 [Ω/km] ) where: L = length of line section [km] Rph = phase conductor resistance [Ω/km] R0 = neutral conductor resistance [Ω/km] An assumption in the approximation is that one half of the returning fault current flows through the neutral conductor and another half through earthings (it is expected that the installed LV earthings are adequate but the soil conditions may be less favourable). If the soil conditions are very poor, the fault current returns mainly through the messenger and is therefore reduced to about 2/3 of the I sc1 -value presented above. If the soil conditions are very good, the fault current returns mainly through earthings and is therefore increased to almost twice the I sc1 -value presented above. In 3-phase short-circuit, the fault impedance is: 10 R sc3 = L [km] x Rph [Ω/km] In 3-phase short-circuit, the fault current is about twice the I sc1 -value presented above. However, too high 3-phase short-circuit currents (in case of fault near the PMT) do not cause problems in rural electrification, because all correctly sized fuses cut off "dangerously high" fault currents (i.e. in range of kA's) very quickly. The following curves can be used to estimate the 1-phase short-circuit current I sc1 of the 3-phase LV-line. An assumption in the curves is that one half of the returning fault current flows through the neutral and another half through earth. 1-ph. Short-circuit currents 450 400 I [A] 350 300 50+25mm2 250 50/35+25/16mm2 200 35+16mm2 150 25+16mm2 100 50 90 0 80 0 70 0 60 0 50 0 40 0 0 Line length [m] The curve "50/35+25/16mm2" represents occasion where the first 400m of the line is "ABC 3x50mm2 + 25mm2" and the rest of the line is "ABC 3x35mm2 + 16mm2". The fuse protection is acceptable, if the smallest short-circuit current (at the furthest end of the line) is at least 2.5 times the nominal current of the fuse. If it is not, then the following alternatives must be considered: a) reduction of LV-line length by increasing transformer density in the area, b) using of intermediate fuse (selectivity between fuses must be checked), and/or c) using bigger conductor cross-sections. 4.1.7. Controling The Voltage Drop 11 The voltage drop is checked at the end of the same branch as the short circuit protection (longest branch). The voltage drop at the transformer has only negligible effect on the total voltage drop at the end of LV-line, and is therefore not considered here. The voltage drop at each 3-phase section of the LV-line can be approximated by the following formula: ΔUph [V] = R [Ω] x I [A] = L [km] x Rph [Ω/km] x P [kW] / (3 x 0,22) where: ΔUph = voltage drop between phase and earth P= total power flowing through the line section L = length of the line section R ph = resistance of the line section The following curves can be used to estimate the maximum length of 3-phase LV-line, considering the max. allowed voltage drop of 10 %, in relation to the estimated peak load of the feeder (evenly distributed along the line). Voltage drop 7% 120 100 3x50mm2 P [kW] 80 3x50/35mm2 60 3x35mm2 40 3x25mm2 20 90 0 80 0 70 0 60 0 50 0 40 0 30 0 0 Line length [m] The curve "3x50/35mm2" represents occasion where the first 400m of the line is "ABC 3x50mm2 + 25 mm2" and the rest of the line is "ABC 3x35 mm2 + 16 mm2". 12 If the peak load and required line length would result in excessive voltage drop (i.e. point above the corresponding curve), then the following alternatives must be considered: a) changing of the conductor cross-section to one step bigger, b) divide the load on two separate feeders, and/or c) increase of transformer density (i.e. shorter LV-lines). 4.1.8. Required MV/LV Distribution Transformer The total load of the transformer's LV network is calculated taking into account the diversity factor and growth factor. After the load has been calculated, the "next bigger" transformer size is chosen, i.e. 50 kVA, 100 kVA, or 200 kVA. 4.1.9. Bush Clearing and Survay The bush clearing is mainly made for the medium voltage lines. The low voltage ABC lines are constructed in the towns and villages where the need for bush clearing is very small. When clearing the way for the lines, the trees which are within the right of way, usually about 10 meters, are cut and the trees are removed from the line area. The weeding of the grass and bushes must also be done. Additionally, the trees which are within falling distance from the line should be cut. Depending on the type of terrain and environment the weeding must be repeated with certain time intervals. In some areas it could be useful to encourage the people to plant for example yam or cassava under the lines in order to prevent high growing bushes/trees to survive. Especially bamboo is growing very fast, and making the electrical line through bamboo areas should be avoided whenever possible. The preliminary line route should first be drawn on a geographical map. The suitability of the route is then checked on site. After that, the actual survey will start with measuring of the ground profile. When choosing the line route, it is advisable to avoid angles as much as possible in order to save costs. The ground profile is put on drawings, preferably of size A3 to make handling on site easier. Roads, existing lines, houses, etc., must be checked on site, and also put on the drawings. If there are side slopes affecting the dimensioning of the poles, this shall be 13 clearly marked by measuring the ground profile also max. 2 meters aside of the line route. Highway and town planning authorities must be contacted in order to avoid obstacles due to already made plans in the area concerned. The pole spotting will be made on the profile drawings by using suitable templates. Stacking charts must also be prepared. The next procedure is to do the pegging at site. The position of the poles can be marked with paint in the towns but otherwise with suitable wooden pegs. Concrete pegs can be used for angle pole and tension pole positions. For the LV survey, suitable town maps should be used. The scale of the map can normally be 1:2500, but if the house density is very high, then other scales can also be considered. Angles should be avoided as far as possible also for the LV lines. The reduction in angle poles will result in cost savings due to decreased number of stay materials as well as work stages. Long LV branch lines should also be avoided, and parallel lines should be considered instead. All possible line routes should be indicated on the maps as well as different possible transformer locations. This will enable the designer to optimize the network configuration, i.e. minimizing the total costs considering the material and labor costs as well as the cost of losses. After the MV and LV lines have been constructed, all drawings, charts, etc. must be updated in order to have correct as-built drawings. 4.2 . SYSTEM PLANNING • System planning is essential to assure that the growing demand for electricity can be satisfied by distribution system additions which are both technically adequate and reasonably economical. • The objective of distribution system planning is to assure that the growing demand for electricity, in terms of increasing growth rates and high load densities can be satisfied in an optimum way by additional distribution systems, from the secondary conductors through the bulk power substations. 14 • Substations must be placed and sized in such a way as to serve the load at maximum cost effectives by minimizing feeder losses and construction costs, while considering the constraints of service reliability. 4.1. LOAD FORECAST The load growth of the geographical area is the most important factor influencing the expansion of the distribution system. Therefore, forecasting of load increases and system reaction to these increases is essential to the planning process. Factors that affects load forecast • Geographical Factors • Historical Data • Population Growth • Load Density • Alternative Energy Source • Land Use System • Town/Villages Plan • Industrial Plan • Community Development Plan Substation Site Selection • Existing Sub Transmission Line Location • Load Forecast • Load Density • Closeness to load center • Feeder Limitation • Land Availability • Cost of Land • Land use Regulation • The nearby Substation • Physical Limitation • Load center • Feeder load condition 15 • Geographical location of the site • Investment plan • MV Line design criteria • LOAD FORECAST 16 System 5. Development of rural Towns and Villages’ electrification plan Development of rural villages’ electrification plan is prepared towns/village wise to meet the load growth in the towns/village. The preparation of rural electrification plan envisages the following activities. Survey of rural towns/village Load forecast for rural towns/village Network planning and design Project cost estimate Therefore, the planning engineer for rural electrification programs must compile the necessary data to identify projects with potential, analyze the feasibility of such projects, and elaborate a suitable investment program. This guideline presents a quantitative evaluation methodology for the planning engineers engaged in designing and implementing rural electrification projects. The methodology describes the 17 concepts, objectives and practical steps required to evaluate technical viability. Theplanning engineer should go through the following six steps in the project definition, design and analysis process. 1. Project Identification 2. Demographic Analysis 3. Demand Determination 4. Preliminary Line Design 5. Engineering Analysis and Cost Determination 6. Economic Analysis 6. Project identification Each electrification project involves a specific geographic area and serves a specific group of rural communities or housing clusters. The geographical limits of a rural electrification project relate to factors such as the distance between the project’s energy sourceand the community, the distance to the existing electric grid, the distances between communities and the electric demand of each community. These factors have an important impact on the project’s implementation. The project must present economies of scale to be able to serve sufficient energy demand. 6.1. Definition of the Scope of the Project and Information Compilation Project identification consists of defining the project’s scope and geographic location, as well as compiling the target area’s data, and the energy options. The first task within this process is defining the geographic location and physical scope of the project. Keep in mind that grid line extensions are to be built adjacent to roadways to facilitate line construction and line maintenance. Roads facilitate and permit the service provider to attend to its customers, verify consumer data, and collect for services rendered, eliminating overbearing logistical and transportation difficulties. After defining the project area, the gathering of demographic and infrastructure data starts, alongwith the organization of the analysis process. The project maps should present cartographic, technical, political and geographic attributes of the project area. Figure 1:- present the geographic characteristics of the xxx project. 18 Geographic Characteristics Physical Characteristics Human Characteristics include: include: Physical features Landforms Bodies of water Human-made features - modification to the environment Buildings Bridges Houses Cultivated lands weather and climate Religion Soil Political system Minerals Economic activities (how people make a living) Population distribution Vegetation animal life Other data that should be included and compiled in project databases include the number ofcommunities, which Region, Zone and Wereda they are in, the number of inhabitants per Towns/village and in total, and the number of un-electrified homes in the project area. The project analysis database should include fields for community names, number of inhabitants in each community, and monthly energy consumption. The nearest substation, District and Ware Houses (Stores) along with the distance from project site, distance from the nearest Grid to the project site for each Voltage level of Medium Voltage line should be identified. Census data, if available, can be an important data source that should be investigated. However, if a 19 census is over five years old, the planner should search for other, more up-to-date data sources. To geographically reference the attributes of thedatabase with the project area maps, a unique identifier must be established. Normally, thiswould be the name of the village or community.However, sometimes communities share thesame name. In such cases, establish a data fieldcontaining a code that provides an alphanumericrepresentation for each community. 6.2. Project Energy Source The extension of an electric distribution grid to an un-electrified Towns/village depends uponthe distance from the Towns/village to the nearest interconnection point for a grid substation. Note that distance includes not only horizontal distance but also vertical distance, in that hilly terrain requires more kilometers of line and more poles to connect a village to the grid. 7. Demographic analysis The demographic study defines the number and type of project beneficiaries, and identifies uses of the to-be-constructed electricsystem. The analyst carries out field surveys to compile the necessary information. Among the most significant information obtained is data regarding the project beneficiaries’capacity. This information enables the analyst to calculate the quantity and percentage of consumers who may connect to the electric distribution system during its first year of operation and in subsequent years of study period(15-20 years). It also classifies the potential consumers as residential, commercial, or industrial. In addition,the demographic study evaluates consumer capacity. The demographic study also compiles data pertinent to the demographic characteristicsof thetowns orvillages, the economic activities of the area, and the energy demand related to theproductive utilization of electricity (such as Grain mills, Hotels, Hospitals, Health Centers , Higher Educations (Collages), Worship places(church and mosque), FTC, Micro-industries, or Agro-industries etc). 7.1. Community Survey 20 The community survey defines a profile of the attributes of the community. The results of this survey will include the geographic location of the community, the number of inhabitants, type of household construction (mud, brick, grass, etc.), the number of houses in the community, important landmarks in the village to get ready of a base map (Site handover map), potential location of loads and the characteristics of education, health, and other infrastructure within the community. The method often employed to collect data for this survey is to gather community leaders in a series of focus group meetings. Mapping Land marks of the Village The base map of the rural village is prepared by surveying land base features like roads, rivers, important loads, boundaries of the area, MV and LV lines, distribution transformers , MV & LV poles, churches/mosques and other known places within the Towns/village. The names of roads, rivers, and important parcels will be collected and indicated within the map. The other important land parcels to be indicated on the map are the residential areas, commercial areas, Industrial areasand if the Towns/village is in a hilly location, the altitude of the village’s locations should also be captured with GPS. Mapping Potential Load locations of the Towns/Village The Important Load Locations to be mapped are listed below. a) Location of Households b) Location of School, Collage,if any, c) Location of shops, Hotels, Fuel Stations, etc. d) Location of worships (Churches, Mosque etc) e) Location of small scale industries run with diesel engine if any f) Location of drinking water pump sets run with diesel engine if any g) The distance to the entrance of the Rural Town from the main 15/33 kV line h) The distance to the Rural Town from the substation. i) Summary of Materials descriptions for both MV & LV Line network should be identified. 21 In addition to locating important parcels and landmarks on the map, potential load location data should also be collected using GPS device. Using the Table below the planning engineer has to organize the data. Name of region---------------------------------------Name of Zone------------------------------Name of Wereda-------------------------------------Name of Town/Village---------------------------Altitude of the Town/village------------------------------- Table 1: Locations of Important Loads No Name of Consumers/Description of consumers 1 Name of Primary school 2 Name of Secondary/Tertiary School 3 Name of Health Centers 4 Name of Worship places 5 Name of water pumping stations 6 Name of residential housing cluster 1 North corner 7 Name of residential housing cluster 1 South corner 8 Name of residential housing cluster 1 East corner 9 Name of residential housing cluster 1 West corner 10 Name of residential housing cluster 2 North corner 11 Name of residential housing cluster 2 South corner 12 Name of residential housing cluster 2 East corner 13 Name of residential housing cluster 2 West corner etc 14 Government Offices, if any Name 15 Higher Educations (Collage) Name 16 Grain mill Name 17 Small/ Large Scale Industry Name 18 FTC 19 Hospitals / Health Centers ETC Name 20 Police Office Name 22 Location of Consumer segment Easting Northing 21 ETC Name 22 And any other Important Loads Studied by title signature ------------------------- ----------------- --------------------- date ---------- -- GPS Data Required at Specific Areas No Name of Consumers/Description of consumers 1 Name of Primary School ( 5-8 ) 2 Name of Secondary/Teritiary School 3 Name of Health Centers 4 Name of WORKSHIP PLACE 5 Name of Water pumping Stations 6 Name of Residential Housing -Ato E MOHAMED MUSA 7 VETERNARY CENTER 8 Name of Residential Housing -CORNOR 1 9 MOSQUE 10 WOREDA ADMINESTRATION OFFICE 11 CITY HOLE 12 EDUCATION OFFICE 13 POLICE STATION OFFICE 14 SAFTY NET STORE 15 P.SCHOOL 2 16 CHURCH 17 FLOOR MILL 5 23 Location of Consumer segment Easting Northing 18 FLOOR MILL 6 19 GOMISTA 20 GOMISTA 21 MOSQUE 22 WATER TANK 2 23 SALT STORE 24 WATER TANK 2 25 MOSQUE 26 BANK 27 TELE 28 COURT OFFICE 29 EEV OFFICE 30 UNCHR OFFICE 31 FLOOR MILL 1 32 FLOOR MILL 2 33 WATER PUMP 34 SMALL RIVER 35 UNCHR CAMP 36 P.SCHOOL OF REFUJE 37 WATER TANK 1 38 FLOOR MILL 3 39 FLOOR MILL 4 40 TELE TOWER 41 WATER PUMP 2 Studied by title signature ------------------------- ----------------- -24 --------------------- date ---------- Collection of Socio-Economic data of the Towns/Village The surveyor should also collect the following Socio–Economic information, at the time of survey a) The population as per latest census. b) Status of road access to the rural village c) Number of households existing and number of households likely to avail of the power supply in the rural Towns/village d) Number of shops and other establishments existing and the number of commercial services anticipated in the Towns/village. e) Number of small industries running on diesel, if any and the potential for new industrial loads f) Number of drinking water pump sets running on diesel, if any g) Number of FTC or farmer training center 1 2 Studied by title ------------------------- ----------------- signature --------------------25 date ------------ Remark Nearest electrified village Status of road Access Nearest Electrified Village Estimated Length of Low Voltage Line (km) No of flour mills No of health centers FTC Other government office No of hotels and bars No of pump stations No of small industries No of shops Village No of Schools kebele Number of households likely to avail Wereda No of households existing Zone Type of household construction No. n o Region Population Size H) Number of other government office and nearest to electrified village 26 8. Determining and Projecting Energy Demand Demand analysis proceeds by disaggregating consumer categories, then projecting growth for each individual segment. Planning engineers should normally divide growth into growth of the consumer group (population growth) and growth in energy consumption for each segment. In addition, it should include estimates for energy losses and public lighting within the projection of demand. Therefore, the planning engineer should define the quantity of energy and powerthat the project requires, taking into account consumption by consumer classification,consumer penetration rates, diversity factor, load factor, utilization time factor, demand factor, consumption per household for each consumer segment, consumer growth rates, consumption growth rates, energylosses, and public lighting. Consumers at residential properties are included in the residential consumer category. Any type of business (a “productive use” of electricity consumer) is classified as either a commercial or industrial consumer.Generally, a commercial consumer would be a shop, while an industrial consumer would be a mill or any type of manufacturing products. With the above information in hand, analysts making consumer projections must now considertwo important electrification issues: the electricity penetration rate and the population growth rate. 27 8.1. Consumer Growth Projection To project future electricity consumption and demand, the planning engineer must classify the users into their respective consumer categories and project levels of electric consumption for each category. Using those data, the analyst constructs a growth projection for both the quantity of consumers (per category) andtheir respective electricity demand/consumption patterns. Two main factors influence electricity consumption and demand projections: annualconsumer growth and growth of specific energy consumption (kWh consumed per consumer per year). Annual consumer growth varies according to the electrification penetration rate and the growth rate of the population itself. In estimating consumer growth projections, a (2-5%)2% population growth rate should be considered. Using the table shown below organize projected consumer growth for residential segment.(B/c of Rural migration).Consumer growth rate may vary from 2% to 5% depending on the population and household characteristics of the area under considered. Note:- During Consumer growth projection take into account to use population number, constant Population per household (Pop/HH) for rural areas 4 and in towns 5-7, Rural population growth (2%-5%), Penetration rate 5.81% calculated with initial penetration 40% and Final 70% for a sample period 15 years. But for consumer growth for Industrial we should have to do in special case due to it’s specific characteristics nature of future demand of Industrial loads. Penetration rate(PR)=1+( FINP / INIP)(1/t) FINP –Fianal penetration=70% INIP –Fianal penetration=40% PR=5.81% 28 Pop/HH=4-7 t= the study period Table 3: Consumer Growth Projection for Residential Segment Consumer Growth Projection Domestic Consumers Category Existing Potential No. Region Zone Wereda Village Name Consumer growth projection (using penetration rate 5.81%) Beneficiaries (No of Residential 1st 2nd 3rd 4th 15th year Total Projected Households to be year year year year Potential Beneficiaries connected at initial) 1 2 3 Total Table 4: Consumer Growth Projection for CommercialSegment Consumer Growth Projection Commercial Consumers Category Potential No. Region Zone Wereda Village Name Beneficiaries Consumer growth projection (using penetration rate 5.81%) (No of 1st 2nd 3rd 4th 15th year Total Projected Commertial year year year year Potential Beneficiaries 29 Households to be connected at initial) 1 2 3 Total For Industrial consumer growth should not be done with the below table, rather we have to do in special analysis(referring with exact or estimated planned by the owners in the boundary of the site for future industrial investments). Table 5: Consumer Growth Projection for IndustrialSegment Consumer Growth Projection industrial Consumers Category No. Region Zone Wereda Village Name Consumer growth Potential Beneficiaries 1 2 3 Total 30 1st 2nd 3rd 4th 15th year Total Projected year year year year Potential Beneficiaries Table 6: Total Consumers Growth Projection Consumer Growth Projection during the 15 years panning horizon Domestic, Commercial and Industrial(not necessary) Consumers Category Number of Existing No. Category Region Zone Wereda Village Name Potential Number of Projected Beneficiaries Potential Beneficiaries at (No of Residential, 15th or 20th year Commertial Households to be connected at initial) 1 Domestic 2 Commercial 3 Industrial Total 31 8.2. Electrification Penetration Rate The electrification penetration rateconsists of the percentage of consumers who are likely to connect to the electric service, over the total number of potential consumers within the population. This percentage varies from location to location. The average initial penetration percent value (not rate) varies from approximately 40% to 50% of the residential or commertial households of the Towns/Villages to be connected from the grid. during the initial year of project implementation. During the subsequent years, more consumers usually connect to the electric distribution system. The penetration percent value (not rate) increases until it reaches a saturation point 70% to 90%, occurring approximately 15 years after system energization. It takes more than one year for all potential consumers to connect to the system due to consumer preference. However, for most potential consumers, the largest barrier to connection is cost. To gain access to electric energy services, the consumer must normally pay both a connection fee and a fee for the installation of an electric meter. Gaining access to electric service also means the customer must be located close to a transformer or secondary power line. Service drop distances are generally limited to approximately30 meters. Customers located further away must generally pay an additional fee to cover the cost of the longer service installation, which may pose a significant barrier for the consumer. A significant influence on the penetration rate and the time it takes to reach the saturation point is the experience of adjacent communities that have already been electrified and have had experience dealing with the cost and benefits of a modern electric service. By considering projected potential beneficiaries at the 5th year, the planning engineer should assume the average initial penetration percent value (not rate) to be 40% during the initial year of project implementation for the residential consumer segment. During the subsequent years more consumers usually connect to the electric distribution network and therefore the planning engineer should consider the penetration rate 5.81% according to initial penetration percent value 32 40% and final penetration percent value 70% for 15 years to 20 years of study. (the Sum is above 50) the rest sentence is not necessary 25%, 15%, 10% and 5% for the subsequent four consecutive years and within the 5 years planning horizon the planner should assume that 100% of projected potential beneficiaries will be connected to the 33 electricity network. The penetration rate for the other consumer categories, such as not commercial and/or industrial consumers, must be assumedas 100% at the initial year. The reason is that most commercial and industrial consumers have a keen interest in reliable modern energy services to improve their production output and sales. Moreover, the cost of service provided by the electric grid is typically less than the cost of service of their current source of electricity. Therefore, these consumers readily subscribe to the electric service and therefore 100% of projected beneficiaries should be considered. Table 7: Residential Consumers Penetration Note:- For Residential Consumers Penetration we have to use the below formula; Penetration rate(PR)=1+( FINP / INIP)(1/t) FINP –Fianal penetration=70% INIP –Fianal penetration=40% PR=5.81% Pop/HH=4-7 A=POP/HH PR=5.81% t= the study period Consumer Growth(CGR)= POP/A(1+PR) POP= Residential or Commercial Consumer population in Towns/Villages HH= Residential or Commercial Consumer Households in Towns/Villages CGR= Residential Consumer Growth 34 Consumer Penetration Residential Consumers Category Total Projected Consumer penetration Potential Beneficiaries No. Region Zone Wereda Village Name (No of Residential, 1st 2nd 3rd 4th 15th Commertial year year year year year Households to be connected at initial) 1 2 3 4 . . . Total *This should be done based on the population growth rate, penetration rate, population per household and the population number of the study area. 35 8.3. Demand Projection The electricity consumption growth rate is a key variable for estimation of energy demand. Energy consumption naturally increases overtime as consumers grow more accustomed to electric energy use and as economic activities grows. Energy cconsumption growth is made for each rural villages sector wise. The planning engineer should follow three steps in the demand projection process Constructing consumer growth projection over the planning horizon. Determiningthe growth of specific consumption (energy consumption per consumer) over the projecthorizon period for each consumer category. Multiplying the number of consumers (for each category) by specific consumption (also for each category) to calculate total consumption for each consumer category. 8.3.1. Residential Consumers The planning engineer should assume that an average household would have the hour (not annual) per consumer energy consumption of 204(360)kWh. This will result in 17(30)kwh energy consumption per consumer per per hour (not month). Since consumption growth in rural villages is not significant, an average energy consumption of 204(360) kwh is assumed within the planning horizon. Using the number of projected beneficiaries from consumer projection database and the monthly average consumption in kwh per consumer, the planner can calculate the total energy by multiplying number of consumers with the average kwh consumption per consumer and use the table below to organizethe result; Note:- The planner should consider the following points during calculation of Consumer demand projection. i) the consumption per household (KWh/HH) for: a ) Residential Consumer Consumption (CR) 204 KWh b) Commercial Consumer Consumption (CC) 378 KWh c) Industrial Consumer Consumption(CI) 1200 KWh 36 d) Straight Light Consumer Consumption(CS) 6.4 KWh ii) Consumption growth (CG): this is consumption growth per individuals a) Residential consumption growth (CGR)= 2.57 % b) Commercial consumption growth (CGC)= 2.98 % c) Industrial consumption growth (CGI)= 1.65 % iii) Diversity Factor (DIVF): it is the sum of individual maximum demand per the maximum demand of the power station. DIVF > 1 iv) Demand Factor (DEMF): it is the maximum demand of a system per the total connected loads on a system. DEMF < 1 v) Load Factor (LF): this is the ratio of the average demand (Load) to the maximum demand (Peak Load). LF < 1 most of the time is 80% vi) Utilization Factor (UF): the time that equipment is in use per the total time that it could be in use. Most of the time for Industries is 0.75. 37 Consumption projection (kwh) Table 8:Residential segment consumption projection Note:- the engineer should consider the following formulas in calculation of consumer consumption projection IL= Initial Load CCR= Residential Consumer Consumption CCR=[ IL(1+CGR)]+[Incr HH * CR/HHR] Pop/HH=4-7 A=POP/HH PR=5.81% t= the study period in year=15 Consumer Growth(CGR)= POP/A(1+PR) POP= Residential or Commercial Consumer population in Towns/Villages HH= Residential or Commercial Consumer Households in Towns/Villages CGR= Residential Consumer Growth Incr HH= Increase in household CR/ HHR]= Residential Consumer Consumption per household= 204 KWh CGR= Residential Consumer Growth=2.57% 38 Residential Number projected potential beneficiaries No. Region Zone Wereda Village Name (No of Residential, Households to be connected at initial) 1 2 3 4 5 6 . . . Total 39 Total projected consumption (kwh) 8.3.2. Commercial Consumers Similarly the planning engineer should assume that an average annual per consumer energy consumption of 378(600)kWh. This will result in 31 (50)kwh energy consumption per consumer per month. Using the number of projected commercial beneficiaries from consumer projection database and the monthly average consumption in kwh per consumer, calculate the total energy by multiplying the number of beneficiaries with the average kwh consumption per commercial consumer and use the table below to organize the result; Table 9: Commercial segment consumption projection IL= Initial Load CCC= Commercial Consumer Consumption CCC=[ IL(1+CGC)]+[Incr HH * CC/HHC] Pop/HH=4-7 A=POP/HH PR=5.81% t= the study period in year=15 Consumer Growth(CGR)= POP/A(1+PR) POP= Commercial Consumer population in Towns/Villages HH= Commercial Consumer Households in Towns/Villages 40 CGC= Commertial Consumer Growth Incr HH= Increament in household CC/ HHC]= Commercial Consumer Consumption per household= 378 KWh CGC= Commertial Consumer Growth=2.98% Consumption projection (kwh) Commercial Number projected potential beneficiaries No. Region Zone Wereda Village Name (No of Commertial Households to be connected at initial) 1 2 3 4 5 6 . . . Total 8.3.3. Industrial Consumers 41 Total projected consumption (kwh) The planning engineer shouldalso assume that an average annual energy consumption of 1200(3600)kWhper consumer. This will result in 100 (300) kwh energy consumption per consumer per month. Using the number of projected industrial beneficiaries from consumer projection database and the monthly average consumption in kwh per consumer, calculate the total energy requirement by multiplying the number of beneficiaries with the average kwh consumption per industrial consumer and use the table below to organize the result; Table 10: Industrial segment consumption projection IL= Initial Load CCI= Indestrial Consumer Consumption CCI=[ IL(1+CGI)]+[Incr HH * CI/HHI] Pop/HH=4-7 A=POP/HH PR=varied % t= the study period in year=15 Consumer Growth(CGI)= POP/A(1+PR) POP= Industrial Consumer population in Towns/Villages CI= Indestrial Consumer in Towns/Villages CGI= Industrial Consumer Growth Incr CI= Increament in Industrial Consumer 42 CI/ SUI]= Industrial Consumer Consumption per Single User= 1200 KWh CGC= Industrial Consumer Growth=1.68% Consumption projection (kwh) Industrial Number projected No. Region Zone Wereda potential beneficiaries Village Name (No of Indestrial Users to be connected at initial) 1 2 3 4 5 6 . . . . . . . . Total 43 Total projected consumption (kwh) 8.3.4. Public Lighting Public lighting is another key component in the projection of electricity demand. Some rural electrification projects include public lighting as an important economic benefit that the project can offer within the project area. Estimate energy consumption and demand for public lighting in each of the rural Towns/villages. The majority of rural electric service providers have established an approximate relationship between total demand and public lighting, wherein public lighting represents 6%-7% 7%of residential consumers’ total demand. Thus the project planner should assume 6%-7%-7% of the residential consumers’ total demand as public lighting energy demand. 8.3.5. Distribution Losses Distribution system losses are important in estimating total energy and power needs. Project planners must consider distribution system losses in two categories, technical and non-technical losses. Technical losses are losses of electrical energy attributed to the impedance of the conductor, the level of current passing through the conductor, and socalled transformer core losses. Non-technical losses include theft and various types of inefficient or ineffective management, such as unregistered consumers, damaged meters, and poor meter reading practices. Assume that the project interconnects to an existing electric distribution grid. Acceptable technical losses for distribution service providers vary in the range of 7-12%. Nontechnical losses are controllable and should be kept near zero with diligent management. After considering the entire project’s energy demand factors, the project planner should consider 10% of energy loss in the energy demand projection. 44 Table 11: Total projected Energy Consumption Total Projected Energy Consumption -kwh Domestic, Commercial, Lighting and Loss Consumers Category No. Category 1 Domestic 2 Commercial Total projected consumption (kwh) (6 %- 3 7%) Public Lighting 17%4 Distribution Loss 22% Total Note: Public lighting will be 6%-7% of domestic consumption Loss will assumed to be10%-22 % of the sum of domestic, commercial and public lighting 45 9. DemandProjection Model Using the averagemonthly consumption in kWh and the total number of projected potential beneficiaries, the engineer should calculate the average energy demand for the entire consumer segment. The planner should further determine power demand using the recommended demand projection model shown below for each of the villages; D= (Factor A) * (Factor B) Factor A= C*(1-0.4*C+0.4*(C^2+40) ^0.5) Factor B= 0.005925*(kWh/month/consumer) ^0.885 Where: D = Demand (kW) C = number of consumers Total Demand for Residential Consumer= CCR)*365*24*UTF*DEMF*LF Total Demand for Comertial Consumer= CCC)*365*24*UTF*DEMF*LF For Total demand for Industrial Consumers is specific The model defines the Consumer Factor (Factor “A”) and the Electricity Consumption Factor – kWh - (Factor “B”), where Factor “A” reflects the increased diversity that results from the increase in the number ofconsumers, and Factor “B” reflectsthe increased load factor that results from an increase in energy use. Table 12: Total projected Energy Consumption Total Projected Demand -kw Domestic, Commercial, Public Lighting and Loss No. Category 1 Domestic 2 Commercial Total Projected Demand(kw) (6.4 %- 3 7%) Public Lighting 17%46 4 Distribution Loss 22% Total The planner must remember that the demand calculation resulting from the electricity consumption data does not include losses. The engineer should calculate losses separately, and include them as an itemized. 47 9.1.1. Preliminary Electric Line Design Preliminary design establishes the general layout of the distribution system and definesthe system parameters. These parameters include line layout, conductor size, substation location and capacity, line device characteristics, etc. The distribution lines will extend from the most likely point ofinterconnection with the existing distribution grid, to the houses, businesses, and small industries the new system will serve. Thus the planner should clearlydefinethe basic structure of theproposed electric grid, as well as the lengths and positions of the medium voltagelines and transformers, using geo-referencing instruments such as a Global Positioning System (GPS) device. Additionally the planner should include geographic attributes of the project environment specifically temperature and soil characteristics that may negatively affect the performance of the project work. Figure 2 Layout of the path of the electric line(include substation, conductor size, transformer and the Towns/villages’ benefited) 48 Table 13: Electric Network Data of the project No Near By District office Name of Village Nearest UEAP store Distance from District Distanc e from UEAP store Name of Supplying Substation Distance from Substation (km) Substatio n Capacity (MVA) Tapping name/ Voltage Level (kv) Type of Supporti ng Structur e (W/C/S) Distance from Tapping Point (km) Status of the Road Site name of pole product ion area Distance of pole producti on from site( km) 1 2 . . Remark W=Wooden, C=Concrete, S=Steel Studied by title ------------------------- signature ----------------- date --------------------- ---------------- 49 Category type Mountainous & Valley area (Not suitable for transportation Material & Pole) and also forest area Construction area Plane area Almost no Labour Labour availability Labour available Rock ( Bad for excavation) Soil(Land) Type Optimal for excavation(Black & Clay) Soil type Discomfort temp. Zone(Hot & Remot) Temperature C Comforting temp. Zone Name of Supplaying Substation Name of Village Woreda Zone No Region Table 14: Environment characteristic data of the project Status Re mar k 1 2 . Studied by ------------------------- title signature ----------------- --------------------- 50 date ---------------- 10. Engineering analysis and cost estimation. In this phase, project planners should dimension and configure the electric distribution system, then estimate the overall capital cost of the project. Here the planner defines the technical characteristics and conditions under which the project will be constructed. These characteristics define the total costs that the project will incur, in addition to determining the selection of components and equipments to be utilized. Thus the project team decides several characteristics of the electrical lines, including: Voltage level Whether the project will provide single/SWER or three phase service Conductor size Line devices, voltage regulationand other system characteristics required to control power quality With all this information resolved, the project planner can finally estimate the construction costs of the project. The energy demand, losses, voltage drop, and economic evaluations are all factors to account for when determining the number of phases, voltage level, and size of the conductors selected for the project. Project planners must consider and evaluate the construction costs to enable selection of the lowest cost construction option, and therefore the lowest investment cost possible for the project using the following cost estimation sheet. Table 15: Project Cost Estimation Sheet Medium Voltage Line Cost Estimate No 1 2 3 4 5 6 Description Poles Conductor Insulator Overhead Hardware Transport and labor Overhead Cost Qty Total 51 Unit Rate Total Transformer Cost Estimate No 1 2 3 Description Transformer Transport and Labor Overhead Cost Qty Unit Rate Total Qty Unit Rate Total Total Low Voltage Line Cost Estimate No 1 2 3 4 5 6 Description Poles Conductor Insulator Overhead accessories Transport and labor Overhead Cost Total Project total estimated cost 11. Economic analysis The economic analysis quantifies the benefits the project will yield for the communityit serves. Generally, rural electrification projects require capital subsidies, due totheir relatively high capital cost in relation to a relatively low expected revenue stream. However, rural electrification projects can yield high economic (non-cash) returns to thecommunity members they serve. The many and multiplicative benefits of a project are sometimes difficult to quantify in real terms. Therefore, it is important to perform an economic benefit analysis, evaluating several well-defined categorized benefits including, educational benefits, health benefits, entertainment and communication value added, quality of lifeimprovements, security benefits, and increases in productivity. 52 12. Project Feasibility Analysis The project feasibility analysis measures the feasibility of the project, evaluating the relationship of the project’s situation in relation to the project objective. This analysis determines the ease of accessibility and available backbone electricity infrastructure of the proposed project. 13. Conclusion This module provides an overview of the process of defining, designing, and analyzing ruralelectrification projects. While other modules in this series provide more in-depth descriptions ofeach individual process, this module integrates each individual step into a consistent whole, describing how each step fits into the project development process. This final section on the project feasibility process summarizes the steps required for each phase of feasibility analysis. Feasibility studies include six components: a. Definition of the project, including a summary of its scope and characteristics b. Evaluation of the demographic characteristics of the project and the project area c. Evaluation of the projected energy consumption and power demand over the life of the project d. Analysis of the engineering characteristics of the project, including an evaluation of the substations and primary distribution line design e. Economic evaluation of project costs and benefits 53 Substation and load average hourly load (---kw ) fedis (25 Mva Example peak day From To MN 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 MD Demand (kw) From MN 1 2 3 4 5 6 7 8 9 10 11 SUM SUM Total Substation Average load ---------------Load factor ---------------- MD ---------- mid day MN ---------------- midnight 54 Demand (kw) 1 2 3 4 5 6 7 8 9 10 11 MD