User Manual of S-type Ram BOP User MANUAL OF RAM BOP SHANGHAI SHENKAI PETROLEUM EQUIPMENT CO., LTD. User Manual of S-type Ram BOP Safety Guidance This manual states the precautions for compliance to ensure the personal safety and protect the products and equipment connected to it from damaging. These precautions are marked with symbols and described as below according to the severity: Note: It indicates the possibility of death, serious personal injuries or major property damage due to improper preventative measures. Note: It is used to draw your attention for the crucial information and special parts for handling the products or documents. Qualified Persons Only the qualified persons can install and operate the device. Qualified persons are defined as personnel with some job experiences of on-site well control, installing, commissioning and operating the equipment in accordance with the established safety practice and standards. Proper Use Precautions: Note: This device and its accessories are only used for the purposes stated in the product catalogue or technical specifications and can only connected to device or components recognized or recommended by SHENKAI Company that are produced by other manufacturers. Safety first for the well control device, replace the damageable metal and non-metal parts that may affect the safety and performances of products during the test, especially the ram rubber core。 This product shall be operated and maintained as per the recommended means under the conditions of proper transportation, storage, assembly and installation to function properly and safely. Trademark R ○ R ○ , R ○ and are the registered trademarks of SHENKAI Company. Any third party using other descriptions related to the trademark referred to herein will infringe the benefits of trademark owner. SHENKAI Company is entitled to the copyright of ○c 2009 and reserves all rights concerned. No one can copy, transfer or use this manual or its contents without the expressed written authorization. The violators will be called to account and SHENKAI Company reserves all right like patent right, utility model or appearance design exclusive right. All the BOP products of our company are in compliance with API 16A and GB/T20174 standard, we have obtained the license for using API monogram and get manufacturing license from AQSIQ, which are 16A-0111 , XK14-001-0002 . SHANGHAI SHENKAI PETROLEUM EQUIPMENT CO., LTD. Hereby tell the world that we have verified that the contents herein comply with the said product; yet we cannot avoid the errors. We will review the contents in this manual and may modify them in next version. You are welcome to file the opinion for improvement. SHENKAI Company reserves the copyright ○c 2010 and will not notify otherwise in case of any changes. User Manual of S-type Ram BOP SHANGHAI SHENKAI PETROLEUM EQUIPMENT CO., LTD. Technical Support Department Customer Service Hotline: +86(21)64290467 FAX: +86(21)34030004 Web-site: www.shenkai.com Zip Code: 201114 User Manual of S-type Ram BOP Table of Contents 1. Overview……………………………………………………………… 1 . 2. Connection and outline dimension figure ……………………… 2 3. Working Principle…………………………………………………… 4 4. Structural Features ………………………………………………… 5 5. Structures and Features of Major Parts ……………………………6 6. Method of Installation…………………………………………………… 19 7. Operation and Caution ………………………………………………… 19 8. Servicing and Maintenance………………………………………… 20 9. Common troubles and settlements …………………………………22 10. Ordering Information……………………………………………… 23 User Manual of S-type Ram BOP 1.Overview SHANGHAI SHENKAI PETROLEUM EQUIPMENT CO., LTD. is a professional company engaged in manufacturing the petroleum equipment and tools and it started to produce various kinds of BOPs since 1974, with a long history and powerful product development and manufacturing capacity; with self-contained product quality inspecting and testing device, it has been elected the hi-tech enterprise by Shanghai Science Commission for years. 105Mpa BOP sets produced by it have been entitled the Importance New Product of Shanghai Municipality and National Importance New Product. At present, the BOP sets produced by this company are made in series applicable for land offshore oil drill platform. This company employs the integral QHSE management system, the product design and manufacturing process comply with the national standards of API Spec 16A—Specification for Drill-through Equipment and GB20174—Petroleum and Natural Gas Industries - Drilling and Production Equipment - Drill-through Equipment and this company has been certified by API Spec Q1 and ISO 9001 Certificates of Quality Certification and get the permit of API Spec 16A product trademark. 1.1 Type shows below: F Z New No.:E、F、G… Connection: A—top、bottom flanged B—top studded and bottom flanged C—top flanged and bottom studded D—top、bottom studded, omitted D shows that pressure-containing parts are forge, casts can be omitted Shows the rating working pressure: e.g. “70” shows 70MPa Bore dimension: e.g. 28 shows that Bore is 279.4mm (11″) Ram BOP for short: “FZ” Single Ram BOP-omitted,Double Ram BOP -“2” ,Triple Ram BOP“3” Example: 2FZ2870A shows: Double Ram BOP, Bore is φ279.4, rating working pressure is 70MPa, pressure-containing parts are casts,manual-lock,top and bottom flanged. FZ3570DB shows: Single Ram BOP, Bore is φ346.1,rating working pressure is 70MPa, pressure-containing parts are forge, poslock, top studded and bottom flanged. 1 User Manual of S-type Ram BOP 1.2 Application Ram BOP with hydraulic control is a key part of well-control equipment. It’s used for controlling wellhead pressure during well drilling, workover and testing etc., preventing well blowout effectively and realizing safe construction. It can be used for the following:(Figure 1): With proper pipe ram sealing the annular space between casing and drilling string when there is pipe in the hole; With blind ram sealing the well head completely When the well head is closed, use the kill manifold and choke manifold connected to the spool and the outlet of the body doing mud circulating, choking and releasing, well killing etc.; Necessarily, drilling tolls can be hung on pipe ram. With shear/blind rams shearing the drilling tools to seal the well in some special circs. Annular BOP Double Ram BOP Drilling Spool Single Ram BOP Figure 1 sketch map for installation of Ram BOP 2.Connection and outline dimension figure(Figure 2、Figure3) 2 User Manual of S-type Ram BOP Figure2 Figure 3 3 User Manual of S-type Ram BOP 3. Working Principle 3.2 Principle of Sealing Ram BOP consists of some main parts such as Ram BOP has 4 sealing parts in order to seal the body, side door, cylinder, piston, ram shaft, locking wellhead effectively. The ram top seal and body shaft, cylinder head, and ram assembly etc.(Figure 4) seal; sealing between ram front seal and the pipe; sealing between the body and the side door; sealing 3.1 Principle of Opening and Closing Operation between ram and the side door. Produce of ram When pressure oil of hydraulic pressure system sealing divided into 2 steps. First when closing the is pumped into the closing cavity of left and right ram, ram shaft affected by hydraulic oil pushes ram cylinder, it pushes the piston with ram shaft and ram front seal rubber to press the front part of sealing assembly to move to the center along the orbit limited distorted and seal off pipe string or well hole forming by the guide rid in the ram chamber to realize well front sealing, over compression between the top seal sealing. When it pumped into the opening cavity of rubber and the body seal the top part, forming top left and right cylinder, it pushes the piston with ram sealing and accomplishes primary sealing. Second shaft and ram assembly to move to the center to open when there is pressure in the well, it pushes the ram the wellhead. The conversion valve of hydraulic front seal from back part of ram to extrude distortion pressure system controls the ram switch; Ram switch more deeply, at the same time, the ram up against the force is direct ratio with the forced area of piston and body seal face, thus forming reliable sealing. This is the hydraulic pressure on this area. called well pressure assisting sealing. Ring Groove Side Door Bolt Side Door Seal Side Outlet Side Door Cylinder Head Cylinder Locking Shaft Seal Pipe Ram Assembly Piston Blind Ram Assembly Locking Shaft Ram Shaft Ram Shaft Seal Figure 4 The Consist parts of Ram BOP 4 User Manual of S-type Ram BOP 4.Structure Features 4.1 Main pressure-containing parts such as body and 4.2 There are high supporting rib and oblique plane for side door are cast with high-quality alloy steel, the settling and sloping to the well hole at the bottom of the material conform to NACE MR-01-75 specification, ram cavity of the body, de-sanding automatically when apply to the working condition of acid medium and opening and closing the ram, prevent blocking and speci`ally heat treatment. The pressure-containing reducing friction of the ram. It is also helpful for well parts has do the hydrostatic pressure assisting ram seal. test in accordance to the specification of API 16A to ensure safety during operating under working pressure. 4.3 Using floating ram scaling can reduce the resistance force of opening and closing the ram, wearing of ram rubbers, prolonging ram life and preventing rust between body and ram, accessible for changing. 4.4 There is a guide-block on the front end of ram, it can plug in the groove of the opposite ram and the slope of guide-block can move grilling tool toward well bore during closing rams, ensure reliable sealing between the ram and drilling tool. 4.5 The BOP using the inner flow to avoid damaging the pipe during installing, transporting and operating. 4.6 Load hinges separate from the fluid hinges, they are equipped with self-lubricated diametrical needle bearings and thrust bearings to support the full weight of the side door grow quick and easy opening and closing, the up and down positions of the side door 4.8 When the rated working pressure is more than can be adjusted with load hinges. Middle fluid hinges 105Mpa, door seal use floated sealing assembly. only connect oil lines and seal oil pressure, don’t support the weight of side door then increase the seals service life. It also can change seals directly on the body without disassembling the side door.(Except FZ35-70、2FZ35-70) 4.7 Ensure to seal well more safety and reliable, there is a manual-operated control system. If the control 4.9 Ram shaft seal use the lip type seal structure. system of BOP is out of control, you can use the manual-operated one to close the ram. If you want to 4.10 Top, bottom and flange outlet connection seal well for a long time, then you can use dimensions conform to Specification for Drilling manual-operated control system. (Figure 3 ) Through Equipment API Spec 16A. 5 User Manual of S-type Ram BOP 5 Structure and feature of main part(s) 5.1 Ram: Model S ram(figure 4)、Model HF ram(figure 5)、Model H ram(figure 6) Shear ram(figure 7) 5.1.1 Type S Ram: Structure feature of Type S ram:(see figure 5) Top and bottom of ram are symmetric. When top surface of the ram rubber has been worn seriously, another side can be used to prolong rubber life. Ram assembly consists of ram block, holder, rubber and retracting screw. Floating performance of the ram is good. Because the ram seat (ram holder) and the ram body (block) are separated, the ram can move slightly in the holder to ensure positive alignment of the rubber faces as face seal contact occurs. There is 3mm installing clearance between the ram body and the ram seat. When shutting off the ram, the holder extruded top rubber distorted to bulge up to enhance effectiveness of sealing and reduces the wear of the ram rubbers. 5 Procedure of changing rubber for Type S ram Unscrew the two ram bolts and take down the holder. 4 Remove the two ram rubber bolts. Take out the top seal from the groove of the ram block 2 with a screwdriver. Remove the whole rubber from the rams. 1 Before installing, clear the ram block, the holder, the rubber and retracting screw and smear oil unit. The procedure 3 of assembling is in the opposite order. Don’t push out the top seal rubber excessively and avoid wearing and scratching the ram rubber rapidly. Figure 5 Sheet 2 Type S Ram Assembly Parts List FZ28-35 2FZ28-35 Ram Type S Item Number Description Assembly Quantity 1 2 3 4 5 Retracting Screw Holder Rubber Retaining Screw Block 2 1 1 2 1 DFZ2835-01B-03 DFZ2835-01B. 01-00 GB70-76 M12×60 DFZ2835-01B-02 DFZ2835-01B-03 DFZ2835-01C. 01-00 GB70-76 M12×60 DFZ2835-01C-02 GB70-76 M12×60 DFZ2835-01B-02 Ram Size 27/8″ Type S Ram Part Number DFZ2835-01B-00 DFZ2835-01B-05 31/2″ 41/2″ DFZ2835-01D-00 DFZ2835-01B-05 DFZ2835-01B-03 DFZ2835-01D. 01-00 5″ DFZ2835-01E-00 DFZ2835-01B-05 DFZ2835-01B-03 DFZ2835-01E. 01-00 GB70-76 M12×60 DFZ2835-01E-02 7″ DFZ2835-01G-00 DFZ2835-01B-05 DFZ2835-01B-03 DFZ2835-01G. 01-00 GB70-76 M12×60 DFZ2835-01G-02 Blind Ram DFZ2835-01H-00 DFZ2835-01B-05 DFZ2835-01B-03 DFZ2835-01H. 01-00 GB70-76 M12×60 DFZ2835-01H-02 DFZ2835-01C-00 DFZ2835-01B-05 6 User Manual of S-type Ram BOP Sheet 3 Type S Ram Assembly Parts List Be applicable to : FZ35-35 2FZ35-35 FZ35-70 Ramtype Type S Item Description 2FZ35-70 1 Assembly 2 Retracting Screw Qty. 2 Ram Size 3 Ram Holder 1 4 Rubber 1 5 Retaining Screw Block 2 1 Part Number 27/8″ 31/2″ 41/2″ DFZ1310.01G-00 DFZ1310.01A-04 DFZ1310.01A-02 DFZ1310.01G-01-00 GB70-76 M12×65 DFZ1310.01G-02 DFZ1310.01C-00 DFZ1310.01A-04 DFZ1310.01A-02 DFZ1310.01C-01-00 GB70-76 M12×65 DFZ1310.01C-02 DFZ1310.01B-00 DFZ1310.01A-04 DFZ1310.01A-02 DFZ1310.01B-01-00 GB70-76 M12×65 DFZ1310.01B-02 5″ DFZ1310.01A-00 DFZ1310.01A-04 DFZ1310.01A-02 DFZ1310.01A-01-00 GB70-76 M12×65 DFZ1310.01A-02 51/2″ DFZ1310.01H-00 DFZ1310.01A-04 DFZ1310.01A-02 DFZ1310.01H-01-00 GB70-76 M12×65 DFZ1310.01H-02 7″ DFZ1310.01D-00 DFZ1310.01A-04 DFZ1310.01A-02 DFZ1310.01D-01-00 GB70-76 M12×65 DFZ1310.01D-02 95/8″ DFZ1310.01F-00 DFZ1310.01A-04 DFZ1310.01A-02 DFZ1310.01F-01-00 GB70-76 M12×65 DFZ1310.01F-02 BlindRam DFZ1310.01E-00 DFZ1310.01A-04 DFZ1310.01A-02 DFZ1310.01E-01-00 GB70-76 M12×65 DFZ1310.01E-02 ※ ※ ※ ※ ※ ※ ※ ※ ※ ※ ※ 5.1.2 Model HF Ram: 1 Structure feature:(figure 6) 2 Ram assembly has an integral design. The ram rubber is composing seal. Ram 3 assembly consists of ram block, face seal and top seal. Procedure of changing rubber for model HF ram: Prize out the top seal and then face seal. Smear grease before the new installation. Install the face seal rubber (pay attention to Figure 6 Model HF Ram the face direction) and then install the top seal into the ram block. 7 User Manual of S-type Ram BOP Sheet 4 Type HF Ram Assembly Parts List FZ5414, FZ2335 Ram Type HF Item Number Description Assembly Quantity 1 2 3 Top Seal Block Face Seal 1 1 1 Ram Size Part 2 7/8″ 2S23.01A.00 2S23.01A.03-00 2S23.01A.02-00 2S23.01A.01-00 3 1/2″ 2S23.01B.00 2S23.01A.03-00 2S23.01B.02-00 2S23.01B.01-00 4 1/2″ 2S23.01C.00 2S23.01A.03-00 2S23.01C.02-00 2S23.01C.01-00 5″ 2S23.01D.00 2S23.01A.03-00 2S23.01D.02-00 2S23.01D.01-00 5 1/2″ 2S23.01E.00 2S23.01A.03-00 2S23.01E.02-00 2S23.01E.01-00 Blind Ram 2S23.01F.00 2S23.01A.03-00 2S23.01F.02-00 2S23.01F.01-00 5″ DFZ5414 . 47B-00 DFZ5414 . 47A. 03-00 DFZ5414 . 47B-01 DFZ5414 . 47B . 02-00 13 3/8″ DFZ5414 . 47C-00 DFZ5414 . 47A. 03-00 DFZ5414 . 47C-01 DFZ5414 . 47C . 02-00 Blind Ram DFZ5414 . 47A-00 DFZ5414 . 47A. 03-00 DFZ5414 . 47A-01 DFZ5414 . 47A . 02-00 FZ23-35 FZ54-14 5.1.3 Number Model H Ram: Structure feature:(figure 7) The ram rubber is single-face composing seal in which the top seal and the face seal are separated. Ram assembly consists of ram block, holder, face seal, top seal and retracting screw. It reserves the advantage of good floating performance of model s ram. Top seal and face seal that are separated can be changed independently depending on different damage situation. So it’s easy to assemble and disassemble. For various size drilling tools, only need to change relevant top seal and face seal including shear/blind ram, other element are universal. 4 5 Procedure for changing rubber and disassembly procedure: Unscrew the two retracting 3 screw, remove the holder. 2 Take down the top seal. Take out the face seal. 1 Procedure for assembling is in the opposite order (pay attention to the face direction). Installation requirements are the same as model s ram. Figure 7 8 Model H Ram User Manual of S-type Ram BOP Sheet 5 Type H Ram Assembly Parts List FZ28-70 FZ23-35 RamType H Item Description Assembly Qty. 1 2 3 4 5 Retracting Screw Ram Holder Block Top seal Face seal 2 1 1 1 1 2FZ1835.04B.01-00 2FZ1835.04A.02-00 2FZ1835.04B.02-00 2FZ2870. 02A-02 2FZ2870. 02A-05 Ram Size Part Number FZ18-35 23/8″ FZ28-70 FZ18-35 27/8″ FZ28-70 FZ18-35 31/2″ FZ28-70 FZ28-70 FZ28-70 FZ28-70 FZ28-70 2FZ1835.04A-05 2FZ1835.04A-01 2FZ2870. 2FZ2870. 2FZ2870. 02A-00 02A-04 02A-03 2FZ1835.04C-00 2FZ1835.04A-05 2FZ1835.04A-01 2FZ2870. 2FZ2870. 2FZ2870. 02B-00 02A-04 02A-03 2FZ1835.04D-00 2FZ1835.04A-05 2FZ1835.04A-01 2FZ2870. 2FZ2870. 2FZ2870. 02C-00 02A-04 02A-03 2FZ2870. 2FZ2870. 2FZ2870. 02D-00 02A-04 02A-03 2FZ2870. 2FZ2870. 2FZ2870. 4 1/2" 02E-00 02A-04 02A-03 2FZ2870. 2FZ2870. 2FZ2870. 2FZ1835.04C.01-00 2FZ1835.04A.02-00 2FZ2870. 02B-02 2FZ2870. 02A-05 02F-00 02A-04 02A-03 2FZ2870. 2FZ2870. 2FZ2870. 7″ 01-00 2FZ1835.04D.01-00 2FZ1835.04A.02-00 2FZ2870. 02C-02 2FZ2870. 02A-05 02A-04 02A-03 2FZ1835.04E-00 2FZ1835.04A-05 2FZ1835.04A-01 2FZ2870. 2FZ2870. 2FZ2870. 02A-04 01-00 2FZ2870. 02D. 2FZ2870. 02A-05 01-00 2FZ2870. 02E. 2FZ2870. 02A-05 01-00 2FZ2870. 02F. 2FZ2870. 02A-05 01-00 2FZ2870. 02G. 2FZ2870. 02A-05 01-00 2FZ1835.04E.01-00 2FZ1835.04A.02-00 2FZ2870. 02H-02 2FZ2870. 02A-05 2FZ1835.04E.02-00 2FZ2870. 02H. 02A-03 Variable Bore Ram Some BOP is featured variable bore ram, which can seal different size drilling tools in stated range without opening BOP. So far, provide 3-1/2″~5 ″(13-5/8″-70Mpa), structure model is H(figure 6). Disassembly and assembly, also rubber change are the same as model H ram. 9 2FZ1835.04D.02-00 2FZ2870. 02C. 2FZ2870. 02G-02 02G-00 2FZ1835.04C.02-00 2FZ2870. 02B. 2FZ2870. 02F-02 02H-00 5.1.4 01-00 2FZ2870. 02E-02 5 1/2" 全封 2FZ2870. 02A. 2FZ2870. 02D-02 5" FZ18-35 FZ28-70 2FZ1835.04B-00 01-00 User Manual of S-type Ram BOP Shear/Blind Ram:(figure 8) 5.1.5 1 2 3 4 5 6 7 8 9 10 11 The function of shear/blind ram: When blowout is happening, shear/blind ram can shear tube in the well in order to shut off the well completely. It can be used as blind ram also in working order. In model F35-70 ram BOP, fit shear/blind model SR3570 ram assembly which can shear 5 inches, 19.5 pound per inch, S(135) grade rig and completely 12 shut off the well. Figure 8 Sheet 6 Item 13 Shear/Blind Ram Parts List Of Shear Ram Description No. SR3570 SR2870 Part Number Part Number Procedure for changing rubber and disassembly procedure: 1 Upper Holder SR3570-01 SR2870-01 1 2 Upper Rubber SR3570.02-00 SR2870.02-00 1 unscrew the screw,remove 3 Upper Block SR3570-03 SR2870-03 1 the 4 Shear Blade SR3570-05 SR2870-05 GB3452.1-82 GB3452.1-82 28×2.65 28×2.65 Remove the lower difficult to retainer , ram.. If it’s remove, use copper stick to strike the 5 O Ring 6 Copper Washer SR3570-06 SR2870-06 6 Remove the rubber. 7 Nylok Screw SR3570-.07-00 SR2870.07-00 6 Remove the nylok screw, 8 Lower Rubber SR3570.09-00 SR2870.09-00 1 9 Lower Block SR3570-08 SR2870-08 1 10 O Ring GB3452.1-82 GB3452.1-82 51.5×5.3 48.7×5.3 11 Lower Holder SR3570-10 SR2870-10 1 SR3570.04-00 SR2870.04-00 6 Retainer GB893.1-86 GB893.1-86 Ring φ63 φ62 12 13 Retainer Screw 6 holder. remove the shear blade. The procedure of disassembling upper ram is 6 the same as the lower ram. The procedure of assembling the upper and lower ram is the opposite order. Clean each part and smear grease 6 10 before installation. User Manual of S-type Ram BOP 5.2 Manual-lock System 5.2.1 Ram Manual-lock System All ram BOPs are equipped with manual-lock system. Manual-lock system closes and locks the ram by the manual wheel, it consist of locking shaft, ram shaft, manual-operated rod and hand wheel etc. (Figure 8) Its applications as follows: when hydraulic system is fail, rams can close by manual system timely to seal well head; when sealing well for a long time, lock rams in closing position after close ram with hydraulic pressure. Turn the hand wheel to the right, drive the locking shaft rotating through operating rod, because the locking shaft shoulder presses against the cylinder head, it can’t go back, thus it can only drive the ram shaft to move toward the well head center and locking the rams. (Figure 8 Ram) Note: Manual-lock system can only close the rams, can’t open. If you want to open rams closed by manual system, you must unlock the system to original position and then open the ram with hydraulic pressure. It is the only method to open rams, operation procedure as following: Turn the wheel hand to the left untilmanual-lock end, then turnsystem back 1/8~1/4 circle to avoid the locking shaft blocking at the unlocking position when the temperature changes. Open the rams with hydraulic pressure. 5.2.2 Automatically Radial Hydraulic Locking System: Principle: Automatically radial hydraulic locking system pushes the dowel pin to lock the ram shaft (figure 9) by oil pressure in the locking cylinder, which is installed behind the main cylinder, and vertically ram shaft. Since the oil piping of both the locking cylinder and the main cylinder are shunt-wound,dowel pin will lock the ram shaft automatically when close the ram. Because the incline angle can lock by itself, the ram won’t become loose along the ram shaft if there is no oil press to unlock the locking cylinder. Only hydraulic take effect if the ram is to be opened. At first, unlock the locking cylinder, the ram shaft reback and through the hole in the middle of dowel pin, then the ram open completely. Ram open and close, lock and unlock is isochroous with the main cylinder’s open and close ram. Needn’t other operation. 11 User Manual of S-type Ram BOP Main cylinder Ram shaft Dowel pin Locking cylinder Display device Figure 9 Automatically radial hydraulic locking system Debug: Normally, hydraulic locking location has been debugged before leaving factory. If the ram is wearing a bit after using, repair the ram shaft tail’s incline and dowel pin’s incline. 5.3 Side Door Seal System When the rated working pressure is more than 70MPa, door seal can use advanced floated seal system(Fig 10、Sheet 7), it can make the door stud’s torque less than general door seal about 20%~30%, ensure the seal reliable when it is working. The labour strength is also obviously decline when we open the side door. When the rated working pressure is less than 70MPa, side door seal can use steel grouping seal rings. 12 User Manual of S-type Ram BOP Sheet 7 Float Sealing Setting 1 FZ35105 FZ28105 2FZ35105 2FZ28105 Be applicable to : Item Description Quantity Part 2 Number Number 1 骨架 1 2FZ35105A.03-01 FZ2870X-08-12 2 Upper Seal Ring 1 GB3452.1-82 487×7 FZ2870-D-02-07 3 Door Seal Ring 2 2FZ35105A.03-10 GB1235-76 460×5.7 3 Figure 10 Floated seal system 5.4 Ram Shaft Seal Structure and Ram Shaft Secondary Seal System Seal structure of ram shaft are double directions seal to prevent medium in well flowing into the hydraulic which protects hydraulic oil from being polluted and leaked, and reduce the wear of pump-valve element. The secondary seal system is installed at ram shaft, when medium in well leaks out from the weep-hole; the normal seal failed and shall apply secondary seal to remedy. Unscrew the plug in secondary seal hole, clockwise turn the piston screw with proper tool, force the lower clubbed plastics seal grease into the sealing surface through the radial hole of the separation copper case, forming the forced seal. Inject the seal grease until nothing leaks out from the weep hole, the capacity of injection should not be over, and otherwise it will increase the wear of ram shaft and the resistance of opening and closing ram. If the hydraulic oil in the cylinder leaks out from the weep hole, the sealing element in the ram shaft cylinder has failed, the sealing element shall be changed. Sheet 8 The secondary seal is only used under the ram shaft seal FZ28105 Ram Shaft Seal Assembly Item has leaked seriously, as an emergency measure. If possible, Description FZ28-105 1 Back-up Ring FZ28105DA.04-10 2 Wiper Ring 2FZ35105.03-11 3 Wiper Adapter FZ2870X-08-17 Number the ram shaft seal shall be changed at once and cannot depend on the secondary seal to contain the well pressure for a long time. 4 13 Lipring (cover) FZ2870X-08-18 5 Lip ring (front) FZ2870X-08-19 6 Lip ring (back) FZ2870X-08-21 7 Seal Back-up Ring FZ2870X-08-22 8 Septum ring FZ2870X-08-20 9 Washer FZ28105DA.04-6 User Manual of S-type Ram BOP 1 2 3 4 5 Figure 11 1 2 3 Figure 12 Sheet 9 6 7 8 9 FZ28105 Ram Shaft Seal Parts 4 5 6 7 8 9 Ram Shaft Seal Body diagram Ram Shaft Seal Assembly of Various models Item Description FZ23-35 FZ28-35 FZ28-70 FZ35-35 FZ35-70 FZ35105 FZ54-14 Number 1 F03-35 Back-up F03-35 Back-up Ring120 Ring 120 Back-up Ring DFZ5414-33 GB/T893.1 130 SFZ1310-48A DFZ5414-33 2 Wiper Ring Q/ZB336 90 Q/ZB336 90 Q/ZB336 100 Q/ZB336 100 2FZ35105A.03-11 Q/ZB336 100 3 Wiper Adapter 2FZ2821D-05 2FZ2821D-05 2FZ5414B-07 2FZ5414B-07 2FZ35105A.03-12 2FZ5414B-07 4 Lipring (cover) 2FZ2821D-04 2FZ2821D-04 2FZ5414B-05 2FZ5414B-05 FZ2870X-08-18 2FZ5414B-05 5 Lip ring (front) 2FZ2835DD.02.04-00 2FZ2835DD.02.04-00 2FZ5414B.06-00 2FZ5414B.06-00 FZ2870X-08-19 2FZ5414B.06-00 6 GB3452.1 GB1235 O Ring GB3452.190X3.55 GB3452.1 90X3.55 GB3452.1 136X3.55 GB1235 105X3.1 100X3.55 105X3.1 2FZ2870.03-03 DFZ5414-31 SFZ1310-20 DFZ5414-31 GB3452.1 GB1235 GB3452.1 150X3.55 GB1235 120X3.1 112X3.55 120X3.1 7 Support 2S23.03-03 2FZ2835DD.02-05 GB3452.1 103X3.55 GB3452.1 103X3.55 ring 8 O Ring 9 Lip ring (back) 2FZ2835DD.02.04-00 2FZ2835DD.02.04-00 2FZ5414B.06-00 2FZ5414B.06-00 FZ2870X-08-21 2FZ5414B.06-00 10 Back-up Ring 2FZ2821D-03 2FZ2821D-03 DFZ5414-28 DFZ5414-28 2FZ35105A.03-13 DFZ5414-28 1 F03-35 Back-up F03-35 Back-up Back-up Ring DFZ5414-33 GB/T893.1 130 SFZ1310-48A DFZ5414-33 Ring120 Ring 120 14 User Manual of S-type Ram BOP 5.5 Locking Shaft Seal Structure The locking shaft seal is installed on the cylinder head, preventing the hydraulic oil leaking out and preventing the dust getting into the cylinder.(Figure 13、Table 10) 1 2 3 4 6 5 Figure 13 Locking Shaft Seal Sheet 10 Locking Shaft Seal Assembly FZ2835 2FZ2835 Be applicable to: FZ3570 FZ3535 FZ2870 FZ5414 2FZ3570 2FZ3535 2FZ2870 2FZ5414 FZ35105 2FZ35105 Item Description Quantity Part Number 1 Retainer Ring 2(4) Retainer Ring 95 2 Thrust Bushing 2(4) SFZ1310-21 3 Packing 6(12) SFZ2835-18 DFZ5414-25 4 BackingHydraulicseal 2(4) SFZ2835-17 DFZ5414-24 5 Wiper Adapter 2(4) SFZ1310-22 DFZ5414-23 6 Wiper Ring 2(4) SFZ1310-23 DFZ5414-22 2FZ3535-17A DFZ5414-26 Note: Quantities shown for single-ram Bop. Quantities in the parentheses shown for double-ram BOP. 15 User Manual of S-type Ram BOP 5.6 Hinge Structure Sheet 11 Hinge Bracket Assembly(FZ35105) Item Description Quantity Part 1 Hinge Pin 4(8) 2FZ2870.01-01 2 O Ring 4(8) structure has following features: 3 Hinge (2) 2(4) 2FZ35105A.06.01-00 1. Load hinges support the full weight of 4 O Ring 12(24) GB3452.1-82 48.7×3.55 doors; needle 5 Hinge Bracket 4(8) 2FZ35105A.06-02 bearing and palm thrust are installed on 6 Bearing 4(8) GB301-64 Type A Hinge Structure(Figure 14) : Door hinge are designed that the hinge separates from the fluid hinge. This self-lubricated radial the load hinges for quick and easy opening and closing the doors. 2. The fluid hinges only connect with oil pipe and seal oil pressure, they don’t support the weight of the side door, the Washer, 7 Adjust door can be adjusted with load hinges. 63×3.55 8107 8(16) 2FZ2870.01-04 GB290-64 941/30 NeedleBearing 4(8) 9 O Ring 4(8) GB3452.1-82 10 O Ring 4(8) GB3452.1-82 33.5×3.55 4(8) 2FZ35105A.06-03 4(8) 2FZ2870.01-06 Hydraulic 11 Connection body without disassembly the side door. 3. The up and down position of side GB3452.1-82 8 can prolong the life of seal assembly and change the seal assembly directly on the Number 12 Spring Hinge 13 Bracket (2) 14 Hinge (1) 2(4) 2(4) 20×2.65 2FZ35105A.12.01-00 2FZ35105A.06.04-00 2FZ35105A.06.05-00 Note: Quantities shown for single-ram Bop. Quantities in the parentheses shown for double-ram BOP. 1 2 4 3 5 6 Figure 15 Figure 14 Type A Hinge Structure 16 Type B Hinge Structure User Manual of S-type Ram BOP Figure 16 Type C Hinge Structure sheet12 Type C Hinge Structure Part List(FZ2335) Item Description Number Quantit Part Number y 1 Hinge Block 4(8) 2S23-13 2 O Ring 8(16) GB3452.1-2005 33.5×3.55 Side entrance 2(4) 2S23.03-01 right 3 2S23.04-01 left 4 5 Screw 16(32) GB70-85 Parallel pins with 8(16) M16×70 GB120-86 B16×80 internal thread Note: Quantities shown for single-ram Bop. Quantities in the parentheses shown for double-ram BOP. Sheet 13 Hinge Bracket Assembly FZ2835 FZ2870 FZ3535 FZ5414 2FZ2835 2FZ2870 2FZ3535 2FZ5414 Be applicable to: 序号 Description 1 Hinge (2) 2 Hydraulic Hinge Qty. 2(4) Part Number SFZ2835.30-00 2FZ2870.01.08-00 2FZ3535.11.07-00 DFZ5414.02-00 SFZ2835-33 2FZ2870.11.01-00(右) 2FZ3535.12.01-00(右) DFZ5414-50 2FZ2870.01.07-00(左) 2FZ3535.11.02-00(左) 2(4) Bracket (2) 3 Spring 4(8) SFZ2835-31 2FZ2870.01-06 2FZ3535.11-03 SFZ2835-31 4 HydraulicConnection 4(8) SFZ2835-32 2FZ2870.01-05 2FZ3535.11-04 DFZ5414-37 5 O Ring GB1235-76 GB3452.1-82 GB1235-76 GB1235-76 35×3.1 33.5×3.55 40×3.1 30×3.1 GB1235-76 GB3452.1-82 GB1235-76 GB1235-76 25×3.1 20×2.65 25×2.4 30×3.1 4(8) 6 O Ring 4(8) 17 User Manual of S-type Ram BOP 7 Needle Bearing GB290-64 GB290-64 GB290-64 GB290-64 941/35 941/30 941/30 942/30 4(8) 8 Washer, Adjust 8(16) … 2FZ2870.01-04 2FZ3535.11-05 … 9 单向推力球轴承 4(8) … GB301-64 8107 GB301-64 8107 … 10 Hinge Bracket 4(8) SFZ2835-29 2FZ2870.01-03 2FZ3535.11-05 DFZ5414-05 11 O Ring GB1235-76 GB3452.1-82 GB1235-76 GB1235-76 50×3.1 48.7×3.55 55×3.1 60×3.1 SFZ2835.26-00 2FZ2870.01.08-00 2FZ3535.11.01-00 DFZ5414.01-00 GB1235-76 GB3452.1-82 GB1235-76 GB1235-76 63×3.1 63×3.55 70×3.1 68×3.1 SFZ2835-28 2FZ2870.01-01 2FZ3535.11-08 DFZ5414-03 GB1235-76 GB3452.1-82 GB1235-76 GB1235-76 45×3.1 48.7×3.55 55×3.1 45×3.1 8(16) 12 Hinge (1) 13 O Ring 2(4) 4(8) 14 Hinge Pin 15 O Ring 4(8) 4(8) Note: Quantities shown for single-ram Bop. Quantities in the parentheses shown for double-ram BOP. Type B Hinge Structure(Fig 15) : Side door hinge is connect with side door, long hinge pin through the top and bottom hinge (Fig 16), Sheet 14 Type B Hinge Structure Part List the route of hydraulic oil pump into FZ3570 Be applicable to: the cylinder as following: 2FZ3570 Item Description Qty. Hinge pin 1 Plug 4(8) SFZ1310-04 Hinge 2 Hinge Pin 2(4) SFZ1310-03 Side door buried oil way 3 Oil Cup 2(4) GB1152-79 Oil pipe(cylinder) 4 HingeBracket 2(4) SFZ1310-05(L)SFZ1310-40(R) Cover of cylinder 5 Door 2(4) SFZ1310-26(L)SFZ1310-41(R) Cylinder 6 O Ring 16(32) Hinge end hole Part Number GB1235-76 M10×1 60×5.7 All along side the oil way use the Note: Quantities shown for single-ram Bop. Quantities in the parentheses “O” seal ring. shown for double-ram BOP. 18 User Manual of S-type Ram BOP 6. Method of Installation 6.2 Pressure Test Running after Installation: The installed ram BOP and the assembled well equipment are performed hydraulic pressure test for inspecting the reliability of all connections and the seal characteristics; it can be used after the test is good. Each ram should be checked by closing and opening twice for each controlled by the driller’s console and remote control platform to inspect correspondence of opening and closing with practical operation and correctness of lines connections. And air in the oil line should be removed. Test the manual lock system to close and lock the rams for inspecting their flexibility and reliability. Note that manual –lock system can only close the rams, but cannot open the rams, if you want to open the rams you must unlock the system manually and then open the ram with hydraulic pressure. Before manually closing, the relevant hydraulic control valves must be turned to their “closed” position. When locking and unlocking, turn the hand wheel to the left or right until dead end, then turn back 1/8~1/4 circle, and put a card on the hand-wheel to note the circles. 6.1 Installation: Ram BOP shall be sealing tested under rated working pressure before use and be transported to well site after the test is good. Install it according to well control specification requirements of BOP combination form. Installation orientation should be: The hand wheel and operation rod of manual-lock system should be located at the two sides of the derrick door. The outlet flange of the body should face side door in order to observe the leaking of the ram shaft packing leaking export. Manual-lock system shall be fully installed and fixed and put a card on the hand wheel to note the closing circles. Ram size used in the BOP must be complying with the drill tool used in the well and mark the ram size on the driller’s console and remote control platform to avoid from wrong installation. 7.Operation and Caution 7.1 The ram BOP is used to seal off the drill’s tool, which has the same size with pipe ram or the blind ram during the blowout. Closing well for a long time, lock ram with locking system hand-control locking situations shall be marked on control platform to prevent wrong operation. 7.2 When open or close side door, controlling main-fold hydraulic pressure must be released to protect hinge bracket O-ring. Ram movement is not permitted on the side door bolt released to protect ram, ram shaft and hinge from damage. For protecting wellhead, no matter ram BOP is fixed on wellhead flange or not. The two side doors cannot be opened simultaneously. 7.3 Prohibit releasing well pressure by opening ram. Before opening ram BOP, check if the manual-lock system kept in unlocking position each time. And after that, check if the ram remaining fully opened (fall back to the body) and it cannot stay in the middle position to prevent ram from drilling tool bumping. 7.4 Only the ram shaft-sealing element is leaking seriously, the secondary seal system is used to inject the seal grease when emergency. The seal grease of injection is not over but stop leakage to prevent the ram shaft and the sealing element from damaging. If possible, the ram shaft seal element shall be changed at once, can not depend on the secondary seal to contain the well pressure for a long time 7.5 When there is drilling tool in the well, prohibit closing the blind ram. 19 User Manual of S-type Ram BOP 7.6 After reaching objective interval, the rams should be opened and closed one time ever day to see if they are flexible. After the drill string is pulled out of the well, should check whether blind ram open and close is flexible, whether manual lock system is in gear. 7.7 When the rams cannot closed or opened under the normal control pressure, can treat with on the base of analyzing reason seriously. When requirement, you can open the passby vavle of control system main-fold to increase the pressure and use directly accumulator pressure 21MPa to control it. Under the specific circumstance, use gas-fluid pump to inflate directly the pressure to 31.5MPa to control it. Before using the hinge pressure, turn off the stop valve and cannot use it for a long time. 7.8 After usage of BOP, keep BOP ram opened fully for easy repair. 7.9 At least one set spare ram which has the same size with the being used ram should be prepared at well site to change the damaged ram in time. 7.10 Note: Keep hydraulic oil clean. 8.Servicing and Maintenance 8.1 Maintenance Notes: After every testing at site, remove the hydraulic pipes of ram BOP and block off bore with blockage. Clear outside of BOP and ram house completely and coat surface of bolt hole, ring groove, top sealing of ram, bottom and side supporter and guide ribs, door hinge with water-proof lubricating oil. Gather and case the connections such as gasket, bolt, nut and special tools to prevent being lost. Screw tightly the stud nuts in timely in case loose stud nuts. Keep hydraulic oil clean and prevent dirty into the cylinder, which avoid to damage cylinder and piston. 8.2 All rubber spare parts shall be stored reasonably as following: Edit number according the time transported in the storehouse and always use the oldest rubbers first. Rubber must be stored in a free state in dark and dry room, prohibit putting them in the open air. Rubber cannot be compressed. It is better to put the rubber in a wooden box. O-ring cannot be hung on the wooden post. Rubber cannot contact corrosive, away from electric motor and high voltage equipment, because these can easily produce ozone to corrode rubber. 8.3 Replacement of ram assembly and ram sealing rubber: Ram assembly and ram sealing rubber are the key part sealing well in a BOP. If damaged, BOP is useless in sealing well. So it is very important to keep it well and replace it in time if there is damage in sealing surface. Procedures of ram rubber replacement: Open the ram completely with hydraulic oil. Remove bolts that retain the side door. Note when BOP installed on well side, door bolt cannot be removed if pressure exciting in hole. Pull out ram assembly from ram shaft tail. About ram rubber replacement refers to 5.1 introduction of ram assembly replacement. 20 User Manual of S-type Ram BOP 8.4 Repair and maintenance of oil cylinder assembly: Procedures of cylinder assembly disassembly: Open the rams completely through hydraulic pressure first. If side door is in opened state, close side door and at least screw a bolt at the opposite side of hinge bracket. Put a clean basin under cylinder to prevent oil from flowing on ground. Remove cylinder cover studs and nuts, screw off cylinder cover, take out retainer ring and take down locking shaft-sealing ring in cylinder cover. Drive out locking shaft from cylinder cover (refer to fig 8 Ram Locking Structure) Remove cylinder. Release fixed screw in piston locking cap. Remove piston lock-cap and pull out piston lightly. Open side door, take off ram, and pull out piston rod (ram shaft). Remove retainer and take out ram shaft sealing ring. Fig 17 Structure of Piston Locking Sealing 8.5 Checking and repair after cylinder disassembly Inner wall of cylinder When wearing exceeds limit 0.4mm or emerging vertical scratch and coating peeling off in cylinder inner wall, it cannot prevent leaking oil even if changing a 8.6 Cylinder assembly installation: new piston seal ring. It should be changed with a new Installation step are reversal disassembly steps cylinder. At the same time, check piston related parts of it. But note the following items: and find out scratching reasons and solve the troubles. If Check if there are burrs and sharp edges on scratch is shallow lined or dotted, amend them with parts. If there is, get rid of them to prevent abrasive paper and abrasive stick. seal ring from scratch and keep parts clean. and locking shaft When set seal ring, lubricate sealing ring area When there is scratch on sealing surface, use the and related area for easy assembly. The outer diameter of sealing surface of ram shaft same inspection and treatment method as the cylinder. If Take care lip seal ring’s direction; ensure lip coating peeling off, that will cause leakage, change them mouth against pressure side. Ensure seal ring with the new parts. passing through thread part smoothly. Seal ring Check sealing parts edges to ensure no scratch, wear and tear, scar and aging first. If there is, change them. Piston When outer diameter wearing exceeds limit 0.25 mm, repair or change it. 21 User Manual of S-type Ram BOP 8.7 Daily Maintenance Please check the jamming situation of the shell cavity when have to operate the ram assembly over working pressure of 3.5MPa (5000psi) Please operate and test the BOP according to API RP53 standard once a week. Warning: Please DO NOT close the pipe ram assembly or variable ram assembly when there isn’t any drill string in the well so as to avoid damaging the ram rubber. 8.8 Operating Maintenance Please dismantle the BOP once a year or half a year in cold regions. Clean all the parts, DON’T use metal brush to clear the seal position. Replace all the sealing rubbers, gaskets, and O rings. Decide whether to change it according to the actual situation of ram rubber in ram assembly. Maintain or replace the damaged metal parts. Wash the piston rod when dismantle the BOP, measure the degree of curvature of the hook position, which should be small than 1mm, and carry on Ultrasonic Test. (if degree of curvature over 1mm, should consider replace it ) 22 User Manual of S-type Ram BOP 9.Common troubles and settlements The reasons and settlements of troubles refer to Sheet 15. Sheet 15 The reasons and settlements of troubles Item Trouble Cause Settlement Number 1 The medium inside well flows out from the clearance between the body and door. 2 3 4 5 Ram movement direction is not conformance with nameplate mark of control valve. Hydraulic system is in order, but ram can not closed fully. The medium inside well flows into the cylinder and there contains water in cylinder oil. BOP hydraulic part cannot hold pressure. 6 There is leakage on side door hinge connections. 7 It cannot hold pressure when ram closed. 8 Control pipe is in order, but ram cannot he opened with hydraulic pressure. Seal ring between the body and side door is damaged. Connection bolts released between the body and side door. There is dust or damage on the body and side door seal surface. The pipelines between control panel and BOP have been connected wrongly. There are foreign materials, sand and mud on ram contact ends. Piston rod seal ring damaged. Piston rod distortion or surface scratch. BOP cylinder, piston, piston rod, seal ring damaged, seal surface scratched Seal surface scratched, seal ring worn. Ram seal rubber damaged. Upper seal surface of the ram chamber damaged. The ram size is not in accordance with the drilling tool in the well. The locking shaft isn’t unlocked. Ram plugged with sand and mud. Piston seal ring damaged. Reverse pipes that connect BOP. Wash ram and side 23 Change damaged seal ring. Screw up all connection bolts. Remove surface dust and repair damaged parts. door. Change damaged piston piston rod seal ring. Repair the damaged piston rod. Replace all damaged seal rings and repair seal surface or change it with the new parts. Repair seal surface and replace seal ring. Change ram seal rubber. Repair seal surface. Change the relevant size ram. Unlock locking shaft. If damaged, change it. Remove sand and mud. Increase control pressure. Change piston seal ring. User Manual of S-type Ram BOP 10.Ordering Information When ordering ram BOP, please show following content: Model and size of single or double ram BOP. Connection of upper and lower main bore. Size of rams inside (other size of rams are ordered otherwise) Manual locking structure. Working temperature range. Ring groove requires corrosion-resistant overlay or not. Spare parts and other accessories needed. Other special requirements. Note: If the orders do not show above-mentioned contact, then refer to the manufactory’s standard supplying. Company: Shanghai ShenKai Petroleum & Chemical Equipment Co. Ltd. Address: No.1769 PuXing Road MinHang Shanghai Post Code: 201114 Tel: 021-56650478(Marketing Apartment) Fax:021-56560478 24 User Manual of S-type Ram BOP 《User Manual of S-type Ram BOP》 page 3 Table 1 type FZ1835 mm ( in ) Bore ( psi ) hydraulic pressure Piston diameter FZ18105 35 (5000) 70 (10000) FZ2335 FZ2821 FZ2835 228.6(9") 179.4 (7 1/16″) MPa rating working pressure FZ1870 Specification and Technical Data of 105 (15000) 35 (5000) 35 (5000) FZ2870 FZ28105 FZ3535 70 (10000) FZ3570 FZ35105 346.1 (13 5/8″) FZ5414 FZ5321 539.8(21 1/4 ″) 527.1(20 3/4 ″) 105 (15000) 35 (5000) 70 (10000) 105 (15000) 14 (2000) 21 (3000) ≤10.5 MPa mm Single Ram BOP 279.4 ( 11″) 21 (3000) total 24 pages 150 180 280 220 220 220 250 355 250 355 355 250 250 Volume of Opened Hydraulic Cylinder L 2×1.6 2×2.22 2×6.1 2×4.7 2×2.68 2×5.2 2×6.6 2×14.4 2×7.4 2×19.9 2×17.44 2×13.2 2×12.2 Volume of Closed Hydraulic Cylinder L 2×1.9 2×2.5 2×6.56 2×5.3 2×3.22 2×5.45 2×7.4 2×16.7 2×8.3 2×20 2×19 2×15.4 2×13.6 Locking Mechanism bolt M36×3 M39×3 M39×3 M42×3 M36×3 M48×3 M45×3 M50×3 M42×3 M48×3 M58×3 M42×3 M52×3 ring R46 BX156 BX156 R50 R53 R54 BX158 BX158 BX160 BX159 BX159 R73 R74 Locking Shaft non-rising stem L 1392 1720 1842 2036 1846 2265 2370 2640 2468 3274 3074 3366 3424 2615 2710 Connection bolt、ring overall dimensions mm manual operation Locking Shaft rising stem L weight kg remark 2940 3956 W 582 715 934 815 998 860 950 1168 970 1488 1305 1205 1238 H 644 856 922 820 710 900 1076 1244 950 1275 1420 915 1070 1046 1750 3405 2033 1520 2980 3540 7154 4398 9485 10105 6605 5862 Shear Ram Shear Ram Variable Bore Ram Shear Ram Variable Bore Ram Shear Ram Variable Bore Ram Shear Ram 25 User Manual of S-type Ram BOP Data in the table with type A for example Table 2 type Bore 2FZ1835 mm ( in ) rating working pressure 2FZ18105 MPa 35 (5000) 70 (10000) 2FZ2335 2FZ2821 2FZ2835 228.6(9") 179.4 (7 1/16″) ( psi ) hydraulic pressure 2FZ1870 Specification and Technical Data of 105 (15000) 35 (5000) Double Ram BOP 2FZ2870 2FZ28105 2FZ3535 279.4 ( 11″) 21 (3000) 35 (5000) 70 (10000) 2FZ3570 2FZ35105 346.1 (13 5/8″) 2FZ5414 2FZ5321 539.8(21 1/4″) 527.1)20 3/4″) 105 (15000) 35 (5000) 70 (10000) 105 (15000) 14 (2000) 21 (3000) ≤10.5 MPa Piston diameter mm 150 180 280 220 220 220 250 355 250 355 355 250 250 Volume of Opened Hydraulic Cylinder L 4×1.6 4×2.22 4×6.1 4×4.7 4×2.68 4×5.2 4×6.6 4×14.4 4×7.4 4×19.9 4×17.44 4×13.2 4×12.2 Volume of Closed Hydraulic Cylinder L 4×1.9 4×2.5 4×6.56 4×5.3 4×3.22 4×5.45 4×7.4 4×16.7 4×8.3 4×20 4×19 4×15.4 4×13.6 Locking Mechanism bolt M36×3 M39×3 M39×3 M42×3 M36×3 M48×3 M45×3 M50×3 M42×3 M48×3 M58×3 M42×3 M52×3 ring R46 BX156 BX156 R50 R53 R54 BX158 BX158 BX160 BX159 BX159 R73 R74 Locking Shaft non-rising stem L 1392 1720 1842 2036 1846 2265 2370 2640 2468 3274 3074 3366 3424 2615 2710 Connection bolt、ring overall dimensions mm manual operation Locking Shaft rising stem L Weight kg remark 2940 3956 W 582 715 934 815 998 860 950 1168 970 1488 1305 1205 1238 H 918 1262 1372 1200 1090 900 1076 1784 950 1740 1420 1480 1480 1795 3320 6291 3669 2566 4910 6310 12686 6620 14340 16763 10724 12800 Shear Ram Shear Ram Variable Bore Ram Shear Ram Variable Bore Ram Shear Ram Variable Bore Ram Shear Ram 26