pietro.ciniero pietro.ciniero This standard supersedes Solvay legacy standard STD11012. It was reviewed with the team Capex X, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - THIS STANDARD COMPLY WITH CODES API 620, API 650 AND EN 14015 REGARDING THE MINIMUM DIAMETER OF BOLTS AND THE MINIMUM ANCHOR QUANTITY. - RELATED DOCUMENTS : - GEC-WW-MEC-STD112-01E : FABRICATION TOLERANCES - GEC-WW-MEC-STD112-11E SKIRT SUPPORT BOX FOR EQUIPMENT) GEC-WW-EDO-STD346-02E : :ANCHOR BOX FOR(ANCHOR EQUIPMENT MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev TYPE 1 - ANCHOR BOLT BRACKET TYPE 2 - ANCHOR BOLT CHAIR E TO BE USED FOR VESSELS NOT SUBJECT TO UPLIFT FORCES THREADED PLASTIC CAP PROTECTION TO BE USED FOR VESSELS SUBJECT TO UPLIFT FORCES C W S (NOTE 8) 50 SQUARE WASHER 100 TANK SHELL 12 (NOTE 2) 135 12 (NOTE 2) T1 TANK SHELL T2 20 MAX L F REINFORCING PLATE (NOTE 4) 50 20 225 THREADED PLASTIC CAP PROTECTION TANK BOTTOM PLATE R3 65 TANK BOTTOM PLATE 0 SEE TABLE FOR MINIMUM QUANTITY M SQUARE WASHER 70 75X15 G G SECTION -A-A- 110 BOLT CIRCLE DIAMETER (NOTE 3) TANK OUTSIDE MIN. BOLT QTY. DIAMETER 2351 to 4900 4 8 4901 to 7400 12 7401 to 10000 16 10001 to 12500 20 12501 to 22000 24 22001 to 26500 28 26501 to 30400 32 BOLT CIR CLE DIAM ETER (NO TE 3) 50 50 N 180 2350 NOTES U EXTENSION CAN BE REPLACED BY FULL CIRCULAR TANK BOTTOM PLATE IF MORE ATTRACTIVE P R THE NUMBER OF BOLTS MUST BE A MULTIPLE OF 4 1 - ALL DIMENSIONS ARE GIVEN IN mm. 2 - ALL DIMENSIONS SHALL BE CHECKED AND JUSTIFIED BY THE MANUFACTURER (BUT THEY SHALL BE CONSIDERED AS A MINIMUM) TAKING INTO ACCOUNT AN ENVIRONMENTAL CORROSION ALLOWANCE APPLIED ON BOTH SIDES OF 1 mm ON ALL UNINSULATED CARBON STEEL SURFACES AND 2 mm ON ALL INSULATED CARBON STEEL SURFACES OR FOR CHAIR WITH FIREPROOFING PROTECTION. NO CORROSION ALLOWANCE FOR STAINLESS STEEL PARTS. 3 - BOLT HOLES TO BE OFF EQUIPMENT MAIN CENTERLINES UNLESS OTHERWISE STATED. 4 - WELD BETWEEN REINFORCING PLATE AND TANK SHELL SHALL BE 100% INSPECTED BY: - A) MAGNETIC PARTICLE TESTING FOR MAGNETIC MATERIALS. - B) DYE PENETRANT TESTING FOR OTHERS MATERIALS. 5 - THESE VALUES ARE BASED ON DESIGN BOND RESISTANCE OF THE CONCRETE ON ANCHOR BOLTS (AS PER EN 1992-1-1).THE DESIGN OF THE CHAIR SHOULD CONSIDER THE MAX. LOAD THE ADOPTED ANCHOR BOLT CAN ABSORB (FMAX). - REINFORCING PLATE AND CHAIRS : ACCORDING TO VESSEL DRAWING. - SQUARE WASHERS SHALL BE HOT DEEP GALVANIZED CARBON STEEL FOR CARBON STEEL CHAIRS AND IN THE SAME MATERIAL AS CHAIRS FOR STAINLESS STEEL CHAIRS. 7 - TOLERANCES OF FABRICATION ACCORDING GEC-WW-MEC-STD112-01E. 8 - MINIMUM VALUE = TANK SHELL THICKNESS ; MAXIMUM VALUE = 1,5 x TANK SHELL THICKNESS. 9 - TANK CENTER LINES AND NORTH POSITION MUST BE HARD STAMPED ON THE TANK BOTTOM PLATE UPPER FACE. 10 - THROAT FILLET WELDS = 0,7 X THINNEST WELDED PLATE THICKNESS. 11 - ANCHOR BOLTS & NUTS, SQUARE WASHERS AND PLASTIC CAP PROTECTIONS SHOULD NOT BE SUPPLIED BY THE VESSEL MANUFACTURER 12 - THIS STANDARD COMPLY WITH CODES API 620, API 650 AND EN 14015 REGARDING THE MINIMUM DIAMETER OF BOLTS AND THE MINIMUM ANCHOR QUANTITY. EXTENSION CAN BE REPLACED BY FULL CIRCULAR TANK BOTTOM PLATE IF MORE ATTRACTIVE (*) = SEE NOTE 2 BOLT SIZE M33 M36 C E G* MIN L M N P 80 150 12 350 105 80 150 85 160 12 400 110 80 160 R 74 76 T1* T2* MIN MIN 225 25 240 25 15 15 U W FMAX NOTE 5 kN 100 105 110 120 75 108 MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev This standard supersedes Solvay legacy standard STD11901. It was reviewed with the team Capex X, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev ITEM 6 TOP VIEW 22 NEGATIVES TOLERANCES NOT ALLOWED 6 5 NOMINAL DIMENSIONS (mm) DESIGNATION 1 Up to +0,5 % -0,25 % INSIDE DIAMETER I.D. NOTE 2 1a - - - - - - - - - - SHELL CIRCUMFERENTIAL LENGTH 6 5 T.L. NOTE 4 5 2 LENGTH BETWEEN TANGENT LINES T.L. 3 HEIGHT OF SKIRT OR LEGS OR BRACKETS TO T.L. OR TO BODY FLANGE FACE 4 HEIGHT OF SKIRT SUPPORT RING 5 DISTANCE FROM NOZZLE OR MANHOLE FLANGE FACE TO THE O.D. OF THE SHELL OR TO THE T.L. OR TO THE BODY FLANGE FACE 6 DISTANCE FROM NOZZLE OR MANHOLE CENTERLINE TO COLUMN CENTERLINE OR TO T.L. OR TO BODY FLANGE 7 DISTANCE FROM CENTERLINE TO CENTERLINE OF NOZZLES 8 ANCHOR BOLT CIRCLE DIAMETER OR DISTANCE BETWEEN ANCHOR BOLT CENTERLINE 9 DISTANCE OF EACH TRAY SUPPORT RING TO THE REFERENCE LINE 6 23 1 % OF I.D. 0,4% OF I.D. FOR TRAYS COLUMN MANHOLE 1 mm/m // MAX 20 mm SECTION A-A 1 (I.D.) < 18 F1 A F2 B mm 11 15 CONNECTION TOLERANCES 13 16 1,5 mm 12 9 MAXIMUM FLANGE ROTATION IN THE INDICATED POSITION AND MEASURED AS SHOWN ON THE FIGURE. 5 +0 -16 - - - DISTANCE BETWEEN THE LOWER EDGE OF THE DOWNCOMER PLATE TO THE LOWER TRAY UPPER SURFACE 12 DISTANCE BETWEEN THE WEIR OR THE DOWNCOMER PLATE TO THE COLUMN WALL 13 WEIR HEIGHT 14 DISTANCE BETWEEN WEIR UPPER EDGE AND CHIMNEY UPPER LEVEL ON THE SAME TRAY 15 DISTANCE BETWEEN WEIR UPPER EDGE AND UPPER EDGE OF CHIMNEY OF LOWER TRAY 16 DISTANCE BETWEEN CHIMNEY UPPER EDGE AND TRAY UPPER LEVEL 17 HEIGHT OF A CAP WHEN IN POSITION 18 HORIZONTALITY OF TRAY SUPPORTS RINGS 19 HORIZONTALITY OF WEIR UPPER EDGE 20 TRAY OUT OF FLATNESS MAX. 3 mm 21 BUCKLING OF THE SHELL BUCKLING DEPTH = 1 % OF THE DEPRESSION WIDTH 22 OUT OF PLUMB OF ENTIRE COLUMN OUT OF PLUMB OF COLUMN 'S ELEMENTS WILL BE PROPORTIONNAL TO THE HEIGHT OF THIS ELEMENT AND THE TOTAL HEIGHT OF ENTIRE COLUMN. 23 FLATNESS OF FLANGES GASKET SEATING FACE MANHOLE 6 NOZZLES FOR CONNECTED INSTRUMENTS 7 21 +0 -12 11 8 12 +0 -8 DISTANCE BETWEEN TRAY SUPPORT RINGS 8 1 x 22 (2+3+5) 14 17 2 19 8 7 20 5 +0 -6 10 10 1a +0 -4 F1 & F2 = 0,2% OF I.D. FOR PACKED COLUMN - MAX. 6 mm = 0,1% OF I.D. FOR TRAYS COLUMN - MAX. 3 mm 0,2 % OF INSIDE DIAMETER , MAX. 5 mm 1 mm / m - MAX. 20 mm 0,2 x GASKET THICKNESS - UNLESS OTHER RULES IMPOSED BY THE GASKET MANUFACTURER B WELDING LINE NOTES : 1 - "S" VALUES ACC. TO ASME UW-33. 2 - BOLT HOLES ORIENTATION SHALL BE SPECIFIED ON THE VESSEL DRAWING. 3 - // PARALLELISM ROUNDNESS CYLINDRICITY 4 - FOR OTHERS INTERNALS, USE CLASS " m " IN EN 22768-1 AND CLASS " K " IN EN 22768-2 S (NOTE 1) 3 ALIGNMENT TOLERANCE OF WELDED SEAMS 6 5 REF. LINE (NOTE 3) MECHANICAL DEPARTMENT A This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. 3 6 The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. 4 PAGE 8 Rev 2 10 1 % OF I.D. 5 A 5 4 9 NEGATIVES TOLERANCES NOT ALLOWED 1 mm/m 5 6 7 1 6 1a DESIGNATION Up to 1,5 mm +0,5 % -0,25 % OUTSIDE DIAMETER O.D. - - - - - - - - - - - - - - - - - - - - - - SHELL CIRCUMFERENTIAL LENGTH 2 LENGTH BETWEEN REFERENCE LINES. 3 HEIGHT OF SADDLES 4 DISTANCE FROM THE NOZZLES FACING TO THE OUTSIDE OF SHEEL , TO A REFERENCE LINE. 5 DISTANCE FROM THE AXIS OF A NOZZLE TO THE AXIS OF THE VESSEL OR TO A REFERENCE LINE. DISTANCE BETWEEN TWO NOZZLES. 6 DISTANCE BETWEEN SADDLES AXIS OR DISTANCE FROM SADDLE AXIS TO A REFERENCE LINE. 7 DISTANCE BETWEEN ANCHOR BOLTS AXIS. 8 CAVITY OF THE SHELL. 9 FLATNESS OF FLANGES GASKET SEATING FACE +0 -4 +0 -6 +0 -8 +0 -12 DEPTH OF BOSSES = 1 % OF THE LENGTH OR THE WIDTH OF BOSSES. 0,2 x GASKET THICKNESS - UNLESS OTHER RULES IMPOSED BY THE GASKET MANUFACTURER 5 NOTE 2 NOMINAL DIMENSIONS (mm) 4 CONNECTION TOLERANCES VIEW " X " A ITEM NOZZLES FOR CONNECTED INSTRUMENTS 1a REF. LINE REF. LINE 3 1 (O.D.) 5 5 5 NOTE 2 4 WELDING LINE 8 MANHOLE 5 10 HORIZONTALITY OF AGITATOR FLANGE GASKET SEATING FACE AGITATOR MANUFACTURER 3 5 MAXIMUM FLANGE ROTATION IN THE INDICATED POSITION AND MEASURED AS SHOWN ON THE FIGURE. NOTES : 1 - "S" VALUES ACC. TO ASME UW-33. 2 - BOLT HOLES ORIENTATION SHALL BE SPECIFIED ON THE VESSEL DRAWING. 3 - // PARALLELISM ROUNDNESS CYLINDRICITY 4 - FOR INTERNALS, USE CLASS " m " IN EN 22768-1 AND CLASS " K " IN EN 22768-2 7 ALIGNMENT TOLERANCE OF WELDED SEAMS MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. S (NOTE 1) The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev 10 A 5 2 4 4 5 NEGATIVES TOLERANCES NOT ALLOWED 5 4 1 NOZZLES FOR CONNECTED INSTRUMENTS 2 2 2 NOMINAL DIMENSIONS (mm) ITEM 1 (O.D.) 1 (O.D.) MANHOLE DESIGNATION Up to 4 1 5 1 % OF I.D. CONNECTION TOLERANCES 3 1 mm/m 3 A 6 MAXIMUM FLANGE ROTATION IN THE INDICATED POSITION AND MEASURED AS SHOWN ON THE FIGURE. 7 - - - - - - - - - - - - - - - - - - SHELL CIRCUMFERENTIAL LENGTH 2 LENGTH BETWEEN REFERENCE LINES OR BETWEEN A REFERENCE LINE AND THE BODY FLANGE. 3 HEIGHT FROM SKIRT , LEGS OR BRACKETS TO THE REFERENCE LINE. 4 3 4 6 3 1,5 mm REF. LINE 1a +0,5 % -0,25 % OUTSIDE DIAMETER O.D. +0 -4 +0 -6 DISTANCE FROM THE NOZZLES FACING TO THE OUTSIDE OF SHEEL ,TO A REFERENCE LINE OR TO THE BODY FLANGE FACING. 5 DISTANCE FROM THE AXIS OF A NOZZLE TO THE VESSEL , TO A REFERENCE LINE OR TO THE BODY FLANGE FACING. 6 DISTANCE FROM THE AXIS OF A LEG SUPPORT TO THE AXIS OF VESSEL. 7 DISTANCE BETWEEN THE AXIS OF LEGS SUPPORTS , OR BETWEEN THE AXIS OF ANCHOR BOLTS. 8 CAVITY OF THE SHELL. 9 FLATNESS OF FLANGES GASKET SEATING FACE +0 -8 +0 -12 7 10 5 ALIGNMENT TOLERANCE OF WELDED SEAMS AGITATOR MANUFACTURER NOTES : 1 - "S" VALUES ACC. TO ASME UW-33. 2 - BOLT HOLES ORIENTATION SHALL BE SPECIFIED ON THE VESSEL DRAWING. 3 - // PARALLELISM ROUNDNESS CYLINDRICITY 4 - FOR INTERNALS, USE CLASS " m " IN EN 22768-1 AND CLASS " K " IN EN 22768-2 7 5 NOTE 2 HORIZONTALITY OF AGITATOR FLANGE GASKET SEATING FACE 0,2 x GASKET THICKNESS - UNLESS OTHER RULES IMPOSED BY THE GASKET MANUFACTURER S (NOTE 1) MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev FOR GLASS LINED EQUIPMENTS: TOLERANCES ACCORDING - DIN 28006-2 : " GENERAL TOLERANCES FOR MIXING VESSELS FOR USE IN PROCESS ENGINEERING " - DIN 28007-2 : " GENERAL TOLERANCES FOR COLUMNS FOR USE IN PROCESS ENGINEERING " MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev This standard supersedes Solvay legacy standard STD11014. It was reviewed with the team Capex X, who agreed Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - RELATED DOCUMENTS : MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev HORIZONTAL VESSEL ROUNDED UP 10 mm 200 100 MIN. VERTICAL VESSEL T.L. X ROUNDED UP 10 mm T.L. 100 MIN. X ON ROUNDED UP 10 mm 100 MIN. ROUNDED UP 10 mm X TH K. TI A UL S IN X X L SE S . VE O.D ANGLE ACCORDING TO EQUIPMENT GUIDE DRAWING ROUNDED UP 10 mm X UP ED D UN mm RO 10 O.D. MIN X 150 MIN. VESSEL 100 X ROUNDED UP 10 mm X X X PLATFORM OR BUILDING INSULATION THK. INSULATION THK. ROUNDED UP 10 mm ROUNDED UP 10 mm ROUNDED UP 10 mm DN x NPS PN 10 - PN16 PN25 CLASS 150 PN 40 CLASS 300 PN 63 CLASS 600 PN 100 CLASS 900 15 1 2" 20 3 4" 25 1" 32 40 1 1 4" 1 1 2" 50 65 80 - 100 150 200 250 300 350 400 450 500 600 - 700 - 800 - 900 - 1000 2" 2 1 2" 3" 3 1 2" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 26" 28" 30" 32" 34" 36" 38" 40" 150 200 250 200 220 250 270 300 250 320 300 300 320 350 - 350 400 350 450 GROUP ENGINEERING & CONSTRUCTION - MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev . This standard supersedes Solvay legacy standard STD11007. It was reviewed with the team Capex X, who agreed Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES : - RELATED DOCUMENTS : ASME B16.5 ( PIPE FLANGES AND FLANGED FITTINGS ). EN 1092-1 ( CIRCULAR FLANGES FOR PIPES, PN DESIGNATED ). MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev ASME B16.5 - PAD DIMENSIONS SEE NOTE 4 CLASS 150 # NPS STUD BOLTS Q'TY x D x L PxWxZ U2 PxWxZ (NOTE 7) STUD BOLTS Q'TY x D x L U1 U2 PxWxZ (NOTE 7) 4 x 1/2" x 60 28 20 8x7x4 4 x 5/8" x 70 34 24 12x10x5 4 x 5/8" x 80 34 24 12x10x5 1 2" 38,1 4 x 1/2" x 65 28 20 8x7x4 4 x 3/4" x 85 40 30 14x11x6 4 x 3/4" x 95 40 30 14x11x6 2" 50,8 4 x 5/8" x 75 34 24 12x10x5 8 x 5/8" x 75 34 24 12x10x5 8 x 5/8" x 90 34 24 12x10x5 3" 76,2 4 x 5/8" x 80 34 24 12x10x5 8 x 3/4" x 90 40 30 14x11x6 8 x 3/4" x 105 40 30 14x11x6 4" 101,6 8 x 5/8" x 80 34 24 12x10x5 8 x 3/4" x 95 40 30 14x11x6 8 x 7/8" x 120 45 34 14x11x6 6" 152,4 8 x 3/4" x 90 40 30 14x11x6 12 x 3/4" x 100 40 30 14x11x6 12 x 1" x 140 50 38 14x11x6 8" 203,2 8 x 3/4" x 90 40 30 14x11x6 12 x 7/8" x 115 45 34 14x11x6 12 x 1 1/8" x 155 58 44 18x13x6 10" 254 12 x 7/8" x 105 45 34 14x11x6 16 x 1" x 130 50 38 14x11x6 16 x 1 1/4" x 175 62 48 18x13x6 12" 304,8 12 x 7/8" x 105 45 34 14x11x6 16 x 1 1/8" x 140 58 44 18x13x6 20 x 1 1/4" x 175 62 48 18x13x6 14" 355,6 12 x 1" x 115 50 38 14x11x6 20 x 1 1/8" x 145 58 44 18x13x6 20 x 1 3/8" x 185 70 54 25x22x9 16" 406,4 16 x 1" x 120 50 38 14x11x6 20 x 1 1/4" x 155 62 48 18x13x6 20 x 1 1/2" x 200 74 58 25x22x9 (18") 457,2 16 x 1 1/8" x 130 58 44 18x13x6 24 x 1 1/4" x 160 62 48 18x13x6 20 x 1 5/8" x 220 80 62 28x24x10 20" 508 20 x 1 1/8" x 135 58 44 18x13x6 24 x 1 1/4" x 160 62 48 18x13x6 24 x 1 5/8" x 225 80 62 28x24x10 24" 609,6 20 x 1 1/4" x 145 62 48 18x13x6 24 x 1 1/2" x 190 74 58 25x22x9 24 x 1 7/8" x 255 90 72 32x27x11 L E E 5 MIN. U1 25,4 D R6 FULL PENETRATION WELDING U2 1 U2 U1 FLATNESS SEE NOTE 5 U1 CLASS 600 # 1" P A = BORE DIA. FOR FLANGE RATING & FACE TYPE, SEE EQUIPMENT GUIDE DRAWING STUD BOLTS Q'TY x D x L A (NOTE 7) W Z TO USE ON SHELL CLASS 300 # PAD O.D. , BOLT CIRCLE DIA, AND FACING DIMENSIONS ACCORDING ASME B16.5 EN 1092-1 - PAD DIMENSIONS SEE NOTE 4 PN 10 TO USE ON HEAD P L PN 25 STUD BOLTS STUD BOLTS Q'TY x D x L U1 U2 PxWxZ Q'TY x D x L U1 U2 PxWxZ (NOTE 7) 25 25 4 x M12 x 60 26 18 40 40 4 x M16 x 75 50 50 80 8x7x4 PN 40 (NOTE 7) 8x7x4 4 x M12 x 60 STUD BOLTS Q'TY x D x L U1 U2 PxWxZ (NOTE 7) 4 x M12 x 60 26 18 34 24 12x10x5 4 x M16 x 75 34 24 12x10x5 4 x M16 x 75 34 24 12x10x5 4 x M16 x 75 34 24 12x10x5 4 x M16 x 75 80 8 x M16 x 75 34 24 12x10x5 100 100 8 x M16 x 75 150 150 200 200 D U2 U1 FLATNESS SEE NOTE 5 STUD BOLTS Q'TY x D x L U1 U2 PxWxZ (NOTE 7) A = BORE DIA. FOR FLANGE RATING & FACE TYPE, SEE EQUIPMENT GUIDE DRAWING A W z DN PN 16 26 18 8x7x4 4 x M12 x 60 26 18 8x7x4 4 x M16 x 75 34 24 12x10 x5 34 24 12x10x5 4 x M16 x 75 34 24 12x10 x5 4 x M16 x 75 34 24 12x10x5 8 x M16 x 75 34 24 12x10x5 8 x M16 x 80 34 24 12x10x5 8 x M16 x 80 34 24 12x10x5 34 24 12x10x5 8 x M16 x 75 34 24 12x10x5 8 x M20 x 90 40 30 14x11x6 8 x M20 x 90 40 30 14x11x6 8 x M20 x 90 40 30 14x11x6 8 x M20 x 90 40 30 14x11x6 8 x M24 x 110 48 36 14x11x6 8 x M24 x 110 48 36 8 x M20 x 90 40 30 14x11x6 12 x M20 x 90 40 30 14x11x6 12 x M24 x 110 48 36 14x11x6 12 x M27 x 125 55 42 18x13x6 14x11x6 250 250 12 x M20 x 90 40 30 14x11x6 12 x M24 x 110 48 36 14x11x6 12 x M27 x 120 55 42 18x13x6 12 x M30 x 135 60 45 18x13x6 R6 FULL PENETRATION WELDING E 5 MIN. E 300 300 12 x M20 x 90 40 30 14x11x6 12 x M24 x 110 48 36 14x11x6 16 x M27 x 125 55 42 18x13x6 16 x M30 x 140 60 45 18x13x6 NOTE 6 350 350 16 x M20 x 90 40 30 14x11x6 16 x M24 x 110 48 36 14x11x6 16 x M30 x 135 60 45 18x13x6 16 x M33 x 150 65 50 25x22x9 400 400 16 x M24 x 110 48 36 14x11x6 16 x M27 x 125 55 42 18x13x6 16 x M33 x 145 65 50 25x22x9 16 x M36 x 160 70 54 25x22x9 (450) 450 20 x M24 x 110 48 36 14x11x6 20 x M27 x 130 55 42 18x13x6 20 x M33 x 155 65 50 25x22x9 20 x M36 x 165 70 54 25x22x9 500 500 20 x M24 x 110 48 36 14x11x6 20 x M30 x 140 60 45 18x13x6 20 x M33 x 155 65 50 25x22x9 20 x M39 x 175 76 60 28x24x10 600 600 20 x M27 x 125 55 42 18x13x6 20 x M33 x 160 65 50 25x22x9 20 x M36 x 175 70 54 25x22x9 20 x M45 x 205 86 68 32x27x11 PAD O.D. , BOLT CIRCLE DIA, AND FACING DIMENSIONS ACCORDING EN 1092-1 NOTES : 1 - ALL DIMENSIONS ARE GIVEN IN mm. 2 - PAD THICKNESSES SHALL BE CHECKED AND JUSTIFIED BY THE MANUFACTURER. 3 - FOR ALL DIMENSIONS AND TOLERANCES NOT SHOWN SEE ASME B16.5 OR EN 1092-1 4 - STUDS, NUTS AND WASHERS TO BE SUPPLIED BY THE EQUIPMENT MANUFACTURER. 5 - THE PERFECT FLATNESS OF GASKET SEATING FACE MUST BE CHECKED AFTER WELDING. THE FLATNESS IMPERFECTION WILL NOT EXCEED 0,6mm ON THE WHOLE GASKET SEATING FACE. 6 - IF A SLOPE IS REQUIRED IN THE EQUIPMENT GUIDE DRAWING, THE PAD THICKNESS MUST BE INCREASED ACCORDINGLY, THE REMAINING THK. UNDER THE THREADED HOLES IS TO BE CHECKED. 7 - THE STUD BOLT LENGTH IS BASED FOR A CONNECTION WITH A STANDARD BLIND FLANGE. TO ADAPT IF REQUIRED. 8 - MATERIALS ACCORDING TO EQUIPMENT GUIDE DRAWING. MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev This standard replace the Solvay legacy standard STD11007 (type 6) & the Rhodia legacy standard EC213. It was reviewed with teams Capex X and HSE, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES : - RELATED DOCUMENT : ASME B16.5 ( PIPE FLANGES AND FLANGED FITTINGS ). EN 1092-1 ( CIRCULAR FLANGES FOR PIPES, PN DESIGNATED ) . MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev SIGHT GLASS TYPE IS MANDATORY SIGHT GLASS BY EQUIPMENT MANUFACTURER (CRIMPED GLASS) TYPE " METAGLAS 176 " (ASME) OR TYPE "METAGLAS 76 " (EN) CONCAVE SHAPED GLASS D NOTE 4 CLAMP FLANGE BY MANUFACTURER (NOTE 9) NOTE 10 C 5 GASKET THK. NOTE 10 ASME B16.5 - DIMENSIONS CLASS 300 C D1 STUD BOLTS Q'TY x D x Lmin U1 U2 PxWxZ C D1 STUD BOLTS Q'TY x D x L min U1 U2 PxWxZ 4" 101,6 23,8 171 8 x 5/8" x 95 34 24 12x10x5 101,6 31,8 177 8 x 3/4" x 120 40 30 14x11x6 6" 152,4 25,4 218 8 x 3/4" x 115 40 30 14x11x6 152,4 36,5 244 12 x 3/4" x 135 40 30 14x11x6 8" 203,2 28,6 273 8 x 3/4" x 120 40 30 14x11x6 203,2 41,3 305 12 x 7/8" x 155 45 34 14x11x6 10" 254 30,2 336 12 x 7/8" x 130 45 34 14x11x6 254 47,6 358 16 x 1" x 175 50 38 14x11x6 A 10 A U1 U2 CLASS 150 NPS L min. FINAL LTH. BY MANUFACTURER FOLLOWING GLASS THK. W Z P NOTE 11 A PAD OD, BOLT CIRCLE DIA. AND FACING DIMENSIONS ACCORDING TO ASME B16.5 D1 THIS PART WILL BE ADAPTED ACCORDING TO BELOW DETAILS EN 1092-1 - DIMENSIONS PN 16 DN STUD BOLTS U1 Q'TY x D x Lmin U2 PxWxZ A C D1 STUD BOLTS Q'TY x D x L min U1 U2 PxWxZ 34 24 12x10x5 100 24 162 8 x M20 x 115 40 30 14x11x6 8 x M20 x 115 40 30 14x11x6 150 28 218 8 x M24 x 140 48 36 14x11x6 12 x M20 x 120 40 30 14x11x6 200 36 273 12 x M27 x 165 55 42 18x13x6 A C D1 100 100 20 162 8 x M16 x 95 150 150 22 218 200 200 24 273 250 PN 40 TO USE ON SHELL TO USE ON HEAD DOES NOT EXIST PAD OD, BOLT CIRCLE DIA. AND FACING DIMENSIONS ACCORDING TO EN 1092-1 9 - FOR A SIGHT GLASS WITH LIGHTING, HOLES WILL BE TAPPED IN THE CLAMP FLANGE FOLLOWING TO THE LAMP DIMENSIONS. 10 - THIS DIMENSION IS TO BE DEFINED BY SIGHT GLASS MANUFACTURER 11 - SIGHT GLASS FACING FINISH : MACHINED ACCORDING ASME B16-5 " SERRATED CONCENTRIC" OR ACCORDING EN 1092-1 TYPE B1 FULL PENETRATION WELDING 5 MIN. 1 - ALL DIMENSIONS ARE GIVEN IN mm. 2 - PAD THICKNESSES SHALL BE CHECKED AND JUSTIFIED BY THE MANUFACTURER. 3 - FOR ALL DIMENSIONS AND TOLERANCES NOT SHOWN SEE ASME B16.5 OR EN 1092-1 4 - CLAMP FLANGE, STUDS, NUTS AND WASHERS TO BE SUPPLIED BY THE EQUIPMENT MANUFACTURER. 5 - THE PERFECT FLATNESS OF GASKET SEATING FACE MUST BE CHECKED AFTER WELDING. THE FLATNESS IMPERFECTION WILL NOT EXCEED 0,3 mm ON THE WHOLE GASKET SEATING FACE. 6 - IF A SLOPE IS REQUIRED IN THE EQUIPMENT GUIDE DRAWING, THE PAD THICKNESS MUST BE INCREASED ACCORDINGLY, THE REMAINING THICKNESS UNDER THE THREADED HOLES IS TO BE CHECKED. 7 - MATERIALS : - PAD NOZZLE AND BOLTING : ACCORDING EQUIPMENT GUIDE DRAWING - CLAMP FLANGE : S.S. 1.4307 / X2CrNi18-9 / EN 10222 OR ASME SA-182 GRADE F304L - GLASS : BOROSILICATE FOR STANDARD CASES SAPHIR IF BOROSILICATE INCOMPATIBILITY WITH THE PROCESS FLUID (E.G. CONCENTRATED AND HOT SODA) - GASKET, SIGHT GLASS RING : ACCORDING EQUIPMENT GUIDE DRAWING 8 - OPERATING TEMPERATURES FOLLOWING SIGHT GLASS RING MATERIAL : FULL PENETRATION WELDING NOTE 6 5 MIN. E E NOTES : MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev This standard supersedes Solvay legacy standard STD11013. It was reviewed with the team Capex X, who agreed Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev DETAIL 1 DETAIL 1 O,5 E X 10 MA C B B C A E A OUTSIDE DIA. OF NOZZLE PIPE TO BE IN LINE WITH INSIDE DIA. OF SHELL , EXCEPT IF OTHERWISE NOTED ON EQUIPMENT GUIDE DRAWING DETAIL 2 DETAIL 2 IN 5 M . 0 10 ,5 E M AX NOTE 4 ,3 R6 SECTION -A-ASECTION -B-B- SECTION -C-C- 0,5 E 10 MAX E 0,5 X A M 0 1 R6 ,35 MIN E 0,5 AX M 10 . MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. NOTES: 1 - SHELL WELD PREPARATION VARIES GRADUALLY FROM DETAIL "A" THROUGH "B-B" , "C-C" , "D-D" TO DETAIL "E" 2 - REINFORCING PLATE TO NOZZLE NECK WELD VARIES BUT MUST EQUAL A FULL PENETRATION WELD. 3 - TANGENTIAL NOZZLES TO COMPLY WITH CODE REQUIREMENTS. 4 - IF STAND OUT FROM VESSEL SHELL EXCEEDS 300 mm, PROVIDE BRACING BARS FOR ALL NOZZLES UP TO DN 80 (NPS 3"). 5 - WELDS SHALL BE GRINDED WITH SMOOTH CONTOUR. 6 - THIS STANDARD IS A GUIDE WHICH THE MANUFACTURER MAY DEVIATE IF IT HAS ITS OWN DESIGN, AFTER APPROVAL BY SOLVAY The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev This standard supersedes Solvay legacy standard STD11018. It was reviewed with the team Capex X, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - RELATED DOCUMENTS : ASME B16.5 ( PIPE FLANGES AND FLANGED FITTINGS ). EN 1092-1 ( CIRCULAR FLANGES FOR PIPES, PN DESIGNATED ). MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev Es DN 300 NPS 12" A 0,7 x Es ( MAX. 6mm ) 2 FLANGE SHAPE WITHOUT HUB 1 NOTE 4 NOTE 3 0,7 x Ef ALTERNATIVE WELD WHEN FILLET WELD INTERFER WITH BOLTS HOLES 3 Ef = MIN. 5 mm AFTER MACHINING (NOTE 2) DN > 300 NPS > 12" Es A 0,7 x Es ( MAX. 6mm ) ALTERNATIVE WELD Es 2 0,7 x Es ( MAX. 6mm ) 2 Es FLANGE SHAPE WITHOUT HUB R7 1 NOTE 4 R7 Es 1 NOTE 3 0,7 x Ef 3 0,7 x Ef 3 1/4" NPT PLUG IN SAME MATERIAL AS FLANGE TO INSTALL AS SOON AS POSSIBLE AFTER WELDING OF THE FLANGE Ef = MIN 5 mm FOR DN 1000 ( NPS 40" ) MIN 8 mm FOR DN > 1000 ( NPS 40" ) AFTER MACHINING (NOTE 2) 0,7 x Ef 3 0,7 x Ef 3 Ef = MIN 5 mm FOR DN 1000 ( NPS 40" ) MIN 8 mm FOR DN > 1000 ( NPS 40" ) AFTER MACHINING (NOTE 2) MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. NOTES : 1- 1 The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. THIS NUMBER INDICATES THE ORDER IN WHICH THE WELDS MUST BE PERFORMED. 2 - FOR TONGUE, GROOVE AND RING JOINT FACE, THIS THICKNESS AND PROFILE MUST BE ADAPTED ACCORDINGLY 3 - SURFACE FINISH FOR JOINTING FACES : SERRATED CONCENTRIC GROOVES ACCORDING RULES OF EN 1092-1 OR ASME B16.5 4- THESE SURFACES SHALL BE NOT CORRODED, CLEAN, DRY AND DEGREASED BEFORE WELDING OF THE FLANGE. PAGE Rev This standard supersedes the Solvay legacy document STD11012 and Rhodia legacy document EC202. It was reviewed with the team Capex X, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES -RELATED DOCUMENTS : GEC-WW-MEC-STD112-01E : FABRICATION TOLERANCES GEC-WW-MEC-STD344-06E : PLINTHS FOR HORIZONTAL EQUIPMENTS GEC-WW-MEC-STD552-01E : EARTHING LUGS FOR STATIC EQUIPMENT MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev DETAIL 1 160 E O.D. 0,7 X S2 DETAIL 1 30 R25 S2 H OPENING X X 400 MAX. OPENING DETAIL 2 16 ANCHORING SEE DETAIL 2 EARTHING LUGS ACCORDING GEC-WW-MEC-STD552-01E SUPPLIED BY OTHERS 2 10 SEE EQUIPMENT GUIDE DRAWING M16 18 SECTION X-X B1 = 200 B1 = 200 50 65 SPACER PIPE 6 520 450 580 510 (NOTE 9) 17 kg 17 kg 18 kg 18 kg 24 kg 24 kg 27 kg 27 kg 28 kg ADDITIONAL MASS (NOTE 10) 2,8 kg 2,8 kg 2,8 kg 2,8 kg 3,7 kg 3,7 kg 4 kg 4 kg 4 kg 50 50 44 10 8 40 (NOTE 11) FOR ANCHOR BOLTS M16 NOTES: 50 380 300 MASS L3 S2 8 L3 FIXED SADDLE 1 - ALL DIMENSIONS IN mm. 2 - THIS STANDARD DOES NOT COVER THE ANALYSIS OF SADDLE SUPPORTS (E.G. WIND AND EARTHQUAKE LOADS). ALL THICKNESS SHALL BE CHECKED AND JUSTIFIED BY CONSTRUCTOR , BUT THEY SHALL BE CONSIDERED AS A MINIMUM. 3 - MATERIALS : SEE EQUIPMENT GUIDE DRAWING. 4 - 0,7 x E S2 1,5 x E. 5 - FOR ALL CORNER WELDS, THROAT THICKNESS NOT EXCEEDING 0,7 x THE THINNEST OF WELDED PLATES THK. 6 - FOR COLD INSULATED VESSELS, THE DESIGN OF SADDLE SUPPORTS SHALL BE ADAPTED TO FIT INSULATION BLOCKS. 7 - TOLERANCES OF FABRICATION ACCORDING GEC-WW-MEC-STD112-01E. 8 - SEE PAGE 4/4 FOR ARRANGEMENTS. 9 - MASS FOR 1 SADDLE AND FOR H min. 10 - ADDITIONAL MASS FOR 100 mm ADDITIONAL HEIGHT. 11 - THE MANUFACTURER WILL CHECK THIS LENGTH ACCORDING TO THE POSSIBLE THERMAL EXPANSION CALCULATED CONSIDERING THE SITE TEMPERATURE AND THE EQUIPMENT OPERATING TEMPERATURES. HE WILL ALSO CONSIDER THE USUAL TOLERANCES ON CONCRETE OR STEEL STRUCTURE. 30 168,3 219,1 273,1 323,9 355,6 406,4 457 508 559 L1 L1 - 40 6" - DN 150 8" - DN 200 10" - DN 250 12" - DN 300 14" - DN 350 16" - DN 400 18" - DN 450 20" - DN 500 22" H H min. max. 390 410 800 440 470 480 1000 510 530 560 1100 580 L1 O.D. L3 NPS - DN 0.25 x L3 NPS 3/4" SCH. 80 SLIDING SADDLE MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev E O.D. 200 DETAIL 1 SECTION Y-Y 5 DETAIL 1 E1 R2 0,7 xS2 OPENING 50 H Y 400 MAX. X S1 40 40 S2 X S3 OPENING ANCHORING SEE DETAIL 2 Y SEE EQUIPMENT GUIDE DRAWING EARTHING LUGS ACCORDING GEC-WW-MEC-STD552-01E SECTION X-X B1 = 200 50 NOTES: 500 16 600 8 35 6 650 750 800 20 850 10 45 SUPPLIED BY OTHERS S1+2 5,4 kg 5,4 kg 5,4 kg 6 kg 6 kg 6,3 kg 6,3 kg 7 kg 7 kg 7,3 kg 7,3 kg 9,9 kg 9,9 kg 10,3 kg 10,3 kg 10,7 kg 10,7 kg 2 37 kg 37 kg 38 kg 42 kg 44 kg 46 kg 48 kg 52 kg 54 kg 56 kg 58 kg 74 kg 76 kg 79 kg 81 kg 84 kg 86 kg 65 65 SPACER PIPE NPS 1" SCH. 80 S3 10 65 450 (NOTE 9) ADDITIONAL MASS (NOTE 10) 12 350 MASS L3 E1 36 S3 L1-50 S2 (NOTE 4) L1 S1 S3 L3 100 H L1 max. 750 750 500 800 850 600 900 800 650 850 900 750 950 900 800 950 1000 900 1035 1080 950 1125 1170 1000 1215 S3 600 610 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 H min. 600 610 630 650 680 700 730 750 780 800 830 850 880 900 930 950 980 M20 65 L3 O.D. DETAIL 2 B1 = 200 40 (NOTE 11) 140 FOR ANCHOR BOLTS M20 FIXED SADDLE 1 - ALL DIMENSIONS IN mm. 2 - THIS STANDARD DOES NOT COVER THE ANALYSIS OF SADDLE SUPPORTS (E.G. WIND AND EARTHQUAKE LOADS). ALL THICKNESS SHALL BE CHECKED AND JUSTIFIED BY CONSTRUCTOR , BUT THEY SHALL BE CONSIDERED AS A MINIMUM. 3 - MATERIALS : SEE EQUIPMENT GUIDE DRAWING. 4 - S2 1,5 x E. 5 - FOR ALL CORNER WELDS, THROAT THICKNESS NOT EXCEEDING 0,7 x THE THINNEST OF WELDED PLATES THK. 6 - FOR COLD INSULATED VESSELS, THE DESIGN OF SADDLE SUPPORTS SHALL BE ADAPTED TO FIT INSULATION BLOCKS. 7 - TOLERANCES OF FABRICATION ACCORDING GEC-WW-MEC-STD112-01E. 8 - SEE PAGE 4/4 FOR ARRANGEMENTS. 9 - MASS FOR 1 SADDLE AND FOR H min. 10 - ADDITIONAL MASS FOR 100 mm ADDITIONAL HEIGHT. 11 - THE MANUFACTURER WILL CHECK THIS LENGTH ACCORDING TO THE POSSIBLE THERMAL EXPANSION CALCULATED CONSIDERING THE SITE TEMPERATURE AND THE EQUIPMENT OPERATING TEMPERATURES. HE WILL ALSO CONSIDER THE USUAL TOLERANCES ON CONCRETE OR STEEL STRUCTURE. SLIDING SADDLE 40 MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev O.D. E O.D. DETAIL 1 B2 E1 R H Y 40 S1 40 X SEE EQUIPMENT GUIDE DRAWING EARTHING LUGS ACCORDING GEC-WW-MEC-STD552-01E Y DETAIL 1 DETAIL 2 SECTION X-X 0,7 x S2 D B1 SUPPLIED BY OTHERS B1 100 S1+2 2 50 F T S4 L3 S4 OPENING B C SECTION Y-Y S3 L2 L3 L1 G L1 - 60 S4 B4 B4 S2 K E D M24 M27 M30 NOTES: G 1400 1450 1500 1550 1600 1650 1700 1750 1800 1850 1900 1950 2000 2100 2200 2300 2400 X 2500 2600 2700 ANCHORING 2800 SEE DETAIL 2 2900 3000 3100 3200 3300 3400 A 3500 3600 3700 3800 3900 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 15 5000 K 3,38 (SCH 40) 4,85 (SCH 80) OPENING 60 (NOTE 11) B3 FIXED SADDLE SLIDING SADDLE 1 - ALL DIMENSIONS IN mm. 2 - THIS STANDARD DOES NOT COVER THE ANALYSIS OF SADDLE SUPPORTS (E.G. WIND AND EARTHQUAKE LOADS). ALL THICKNESS SHALL BE CHECKED AND JUSTIFIED BY CONSTRUCTOR , BUT THEY SHALL BE CONSIDERED AS A MINIMUM. 3 - MATERIALS : SEE EQUIPMENT GUIDE DRAWING. 4 - S2 1,5 x E. 5 - FOR ALL CORNER WELDS, THROAT THICKNESS NOT EXCEEDING 0,7 x THE THINNEST OF WELDED PLATES THK. 6 - FOR COLD INSULATED VESSELS, THE DESIGN OF SADDLE SUPPORTS SHALL BE ADAPTED TO FIT INSULATION BLOCKS. 7 - TOLERANCES OF FABRICATION ACCORDING GEC-WW-MEC-STD112-01E. 8 - SEE PAGE 4/4 FOR ARRANGEMENTS. 9 - MASS FOR 1 SADDLE AND FOR H min. 10 - ADDITIONAL MASS FOR 100 mm ADDITIONAL HEIGHT. 11 - THE MANUFACTURER WILL CHECK THIS LENGTH ACCORDING TO THE POSSIBLE THERMAL EXPANSION CALCULATED CONSIDERING THE SITE TEMPERATURE AND THE EQUIPMENT OPERATING TEMPERATURES. HE WILL ALSO CONSIDER THE USUAL TOLERANCES ON CONCRETE OR STEEL STRUCTURE. H H L1 L2 L3 min. max. 1000 1260 1150 950 1030 1300 1050 1350 1200 1000 1080 1400 500 1100 1440 1300 1100 1130 1500 1150 1530 1400 1200 1180 1580 1200 1440 1450 1250 1230 1480 1250 1520 1500 1300 600 1280 1560 1600 1400 1300 1600 1350 1680 1700 1500 1400 1760 1800 1500 1450 1840 1900 800 1600 1500 1920 1550 2000 2000 1700 1600 2080 2100 1800 1650 2160 2200 1000 1900 1700 2240 1750 2320 2300 2000 2100 1800 2100 2400 1850 2170 2500 1100 2200 1900 2240 1950 2310 2600 2300 2400 2000 2380 2700 2450 2050 2800 1300 2500 2100 2520 2600 2150 2590 2900 2700 2200 2660 3000 2250 2730 3100 1400 2800 2300 2800 2900 2350 2870 3200 3000 2400 2940 3300 2450 3010 3400 1600 3100 2500 3080 3200 2550 3150 3500 2600 3220 3600 3300 2650 3290 3700 1700 3400 2700 3360 3500 2750 3430 3800 2800 3500 3900 1900 3600 O.D. 1400 to 1599 1600 to 2199 2200 to 2599 2600 to 2899 2900 to 2999 A B 65 75 80 36 100 115 C E B1 B3 B4 S1 S2 (NOTE 4) S3 S4 E1 M R 200 6 220 240 180 80 24 60 10 12 8 250 300 220 100 10 70 10 28 28 M24 85 14 300 360 270 130 12 12 115 350 400 320 150 32 16 32 370 400 460 M27 180 14 14 140 360 36 450 500 410 200 18 16 F 12 O.D. A 3000 to 3399 115 3400 to 4199 125 4200 to 5000 125 180 35 16 40 40 65 B2 20 B 45 C E 85 85 90 90 M30 T MASS (NOTE 9) ADDITIONAL MASS (NOTE 10) 125 kg 128 kg 131 kg 134 kg 141 kg 143 kg 150 kg 25 152 kg 165 kg 60 167 kg 172 kg 181 kg 182 kg 192 kg 268 kg 281 kg 286 kg 299 kg 406 kg 423 kg 80 430 kg 447 kg 556 kg 576 kg 90 584 kg 605 kg 757 kg 782 kg 40 791 kg 817 kg 100 898 kg 925 kg 929 kg 962 kg 1151 kg 1182 kg 1194 kg 1226 kg 1332 kg 110 1366 kg 1378 kg 1412 kg 1451 kg 15 kg 15 kg 15 kg 15 kg 16 kg 16 kg 17 kg 17 kg 17 kg 17 kg 18 kg 18 kg 18 kg 19 kg 23 kg 24 kg 24 kg 24 kg 31 kg 32 kg 32 kg 33 kg 38 kg 39 kg 39 kg 40 kg 47 kg 48 kg 48 kg 50 kg 53 kg 54 kg 54 kg 55 kg 64 kg 65 kg 65 kg 66 kg 70 kg 71 kg 71 kg 72 kg 74 kg F 14 65 MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev 0,25 x OD WHEN POSSIBLE 0,25 x OD WHEN POSSIBLE SEE VESSEL DRAWING OD ARRANGEMENT ON STEEL STRUCTURE 100 MIN. 150 MIN. 20 20 LOCAL WEB EXTENSION MIN LTH. = SADDLE BASE PLATE LTH. (L1 ) + 50 mm FIXED SADDLE SLIDING SADDLE STEEL STRUCTURE (SHALL BE ADAPTED TO SADDLE SUPPORT WIDTH) 0,25 x OD WHEN POSSIBLE 0,25 x OD WHEN POSSIBLE SEE VESSEL DRAWING 100 MIN. 150 MIN. OD ARRANGEMENT ON CONCRETE FOUNDATIONS SLIDING PLATE BY OTHERS SEE GEC-WW-MEC-STD344-06E MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. ANCHORING BOLT The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. FIXED SADDLE CONCRETE FOUNDATIONS SLIDING SADDLE PAGE Rev Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES -RELATED DOCUMENTS : -GEC-WW-MEC-STD112-01E : FABRICATION TOLERANCES. -STD83001 : HOT INSULATION FIXING. GROUP ENGINEERING & CONSTRUCTION GEC Design Offices This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. STANDARD PAGE STATIC EQUIPMENTS SUPPORT BRACKETS FOR VERTICAL EQUIPMENT Rev NOTES : EQUIPMENT O.D. PROCESS INSULATION THICKNESS BACKING PLATE (NOTE 17) HOT INSULATION PROTECTION (NOTE 11) UNINSULATED EQUIPMENT ON CONCRETE BASE PLATE INSULATED EQUIPMENT ON CONCRETE = P = P ( NOTES 5 & 6 ) 50 MIN. NOTE 13 , 22 30 GROUTING 30 GROUTING GUSSETS 50 MIN. 1 - ALL DIMENSIONS ARE GIVEN IN mm. 2 - REQUIRED EQUIPMENT WALL INSULATION THK. : SEE EQUIPMENT DRAWING, BUT NOT OVER 200 mm 3 - ALL DIMENSIONS SHALL BE CHECKED AND JUSTIFIED BY THE CONSTRUCTOR (BUT THE MENTIONNED THICKNESSES SHALL BE CONSIDERED AS MINIMUM VALUES FOR THE LOAD "P"). 4 - FOR COLD INSULATED EQUIPMENT, THE DESIGN OF BRACKETS SHALL BE ADAPTED TO FIT INSULATION BLOCK AS WELL AS THE SLOTTED HOLES LOCATION REGARDING THE THERMAL EXPANSION DIRECTION. 5 - LOAD "P" IS CONSIDERED AS APPLIED IN THE MIDDLE OF BEARING SURFACE SUPPORT. 6 - EACH EQUIPMENT WILL HAVE A SUPPORT QUANTITY AS MENTIONED ON THE GENERAL DRAWING GUIDE. IT REMAINS TO THE MANUFACTURER RESPONSIBILITY TO CHECK THAT THESE SUPPORT QUANTITY IS IN ACCORDANCE WITH THE SUPPORT CAPACITY. THE RULE TO BE APPLIED TO CHECK THE SUPPORT IS : - FOR EQUIPMENT WITH TWO BRACKETS SUPPORTS, EACH SUPPORT WILL BE DESIGNED WITH THE TOTAL LOAD APPLIED (EQUIPMENT TOTAL WEIGHT) DIVIDED BY TWO. - FOR EQUIPMENT WITH MORE THAN TWO BRACKETS SUPPORTS, EACH SUPPORT WILL BE DESIGNED WITH THE TOTAL LOAD (EQUIPMENT TOTAL WEIGHT) DIVIDED BY THE SUPPORT QUANTITY MINUS 1. 7 - ALL WELDS MUST BE CONTINUOUS. 8 - FOR ALL FILLET WELDS, THROAT THICKNESS SHALL NOT EXCEED 0,7 x THE THINNEST OF WELDED PLATES. 9 - DRILLING OF BRACKETS MUST BE DONE ACCORDING TO STEEL BEAMS DRILLING GAUGE AND CODES. 10 - TOLERANCES OF FABRICATION ACCORDING TO GEC-WW-MEC-STD112-01E. GEC-WW-EDO-STD112-01E HOT HOT INSULATION PROTECTION NOTDETAILS REQUIRED. 11 - FOR INSULATION PROTECTION SEE GEC-WW-EDO-STD830-02E 12 - FOR BRACKETS WITH CONCRETE FIREPROOFING PROTECTION, THE DESIGN FOR INSULATED EQUIPMENT BRACKETS MUST BE APPLIED. 13 - NUTS WILL BE MOUNTED WITHOUT TIGHTENING, COUNTER-NUTS TO ENSURE THE NUTS POSITION. 14 - THE THICKNESSES OF THE TABLE INCLUDE A CORROSION ALLOWANCE OF 2 mm ON EACH SURFACE IN CONTACT WITH THE ATMOSPHERE. IN CASE OF STAINLESS STEEL SUPPORT, THE THICKNESSES E & T CAN BE REDUCED OF 1,5 mm ON EACH FACES IN CONTACT WITH THE ATMOSPHERE. 15 - APPROXIMATE MASS, WITHOUT LIFTING BARS, FOR ONE CARBON STEEL BRACKET. 16 - N.A. 17 - EQUIPMENT SHELL THICKNESS HAS NOT BEEN CONSIDERED IN THE DESIGN OF THE BRACKETS. 18 - MATERIALS : - GUSSETS AND BASE PLATE : ACCORDING TO EQUIPMENT DRAWING. IF NO MATERIAL IS INDICATED, USE P235GH - 1.0345 - EN 10028-2 OR ASME SA-285 GRADE C, OR OTHER MATERIAL SUITABLE FOR THE DESIGN TEMPERATURE (I.E. IF LOW TEMPERATURE) - BACKING PLATE : SAME MATERIAL AS EQUIPMENT WALL. 19 -N.A. 20 - IF THE DESIGN SUPPORT LOAD "P" IS MUCH MORE SMALLER AS THOSE INDICATED IN THE TABLES, THE MANUFACTURER MAY, WITH JUSTIFICATIONS, REDUCE ONLY THE SIZES "E" & "T" BUT NEVER UNDER 6mm THK. 21 - PRE-DIMENSIONNING HAS BEEN MADE ACCORDING AD2000 MERKBLATTER - S3/4 - EDITION 2001. 22 - EXCEPT IF OTHERWISE NOTED, ANCHOR BOLTS, NUTS AND WASHERS SHOULD NOT BE PROVIDED BY EQUIPMENT MANUFACTURER. UNINSULATED EQUIPMENT ON STEEL STRUCTURE INSULATED EQUIPMENT ON STEEL STRUCTURE NOTE 13 , 22 P ( NOTES 5 & 6 ) 50 MIN. P GROUP ENGINEERING & CONSTRUCTION 50 MIN. GEC Design Offices This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. STANDARD PAGE STATIC EQUIPMENTS SUPPORT BRACKETS FOR VERTICAL EQUIPMENT Rev T (NOTE 14) 50 H K = T (NOTE 14) E (NOTE 14) = R = M NOTE: No.2 SUPPORTS BRACKET CAN BE USED ONLY FOR EQUIPMENT UP TO 20"/508 mm (RESPECTING MAX ACCEPTABLE LOAD FOR EACH LUG AS SPECIFIED). = EQUIPMENT O.D. CASE -1- CASE -2- CASE -1- : FOR EQUIPMENT ERECTED ANYWHERE IN A BUILDING. CASE -2- : FOR EQUIPMENT LINKED TO A COLUMN. N N C C d/2 GROUP ENGINEERING & CONSTRUCTION GEC Design Offices This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. L F D L F The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. STANDARD PAGE d D d/2 d 50 B 50 A B STATIC EQUIPMENTS SUPPORT BRACKETS FOR VERTICAL EQUIPMENT A Rev T (NOTE 14) T (NOTE 14) = THERMAL INSULATION = INSULATION PROTECTION (IF APPLICABLE) (NOTE 11) W (MAX = 200) CASE -1CASE -1- : FOR EQUIPMENT ERECTED ANYWHERE IN A BUILDING. E (NOTE 14) 50 K H R = EQUIPMENT O.D. M NOTE: No.2 SUPPORTS BRACKET CAN BE USED ONLY FOR EQUIPMENT UP TO 20"/508 mm (RESPECTING MAX ACCEPTABLE LOAD FOR EACH LUG AS SPECIFIED). = CASE -2CASE -2- : FOR EQUIPMENT LINKED TO A COLUMN. C C N N d/2 d/2 d GROUP ENGINEERING & CONSTRUCTION GEC Design Offices The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. L F D L F STANDARD PAGE d D This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. 50 B 50 A W B A STATIC EQUIPMENTS SUPPORT BRACKETS FOR VERTICAL EQUIPMENT W Rev = T (NOTE 14) T (NOTE 14) = E (NOTE 14) 50 H K R = M = EQUIPMENT O.D. L N d D C GROUP ENGINEERING & CONSTRUCTION GEC Design Offices This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. d/2 The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. 50 B STANDARD A PAGE STATIC EQUIPMENTS SUPPORT BRACKETS FOR VERTICAL EQUIPMENT Rev INSULATION PROTECTION (IF APPLICABLE) (NOTE 11) T (NOTE 14) = T (NOTE 14) E (NOTE 14) = 50 K H R = M = THERMAL INSULATION EQUIPMENT O.D. N L d D C GROUP ENGINEERING & CONSTRUCTION GEC Design Offices This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. 50 The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. d/2 B A STANDARD W PAGE STATIC EQUIPMENTS SUPPORT BRACKETS FOR VERTICAL EQUIPMENT Rev New Standard.It was reviewed with teams Capex X and HSE, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - THE DESIGN OF THE LEGS, BACKING PLATE & BASE PLATE REMAINS UNDER THE RESPONSABILITY OF THE VESSEL MANUFACTURER. - THE LEGS SIZED IN THIS STANDARD ARE VALID FOR A VERTICAL VESSEL WHERE : - THE MAXIMUM DISTANCE BETWEEN T.L. IS LESS OR EQUAL TO TWICE THE VESSEL O.D. - A CORROSION ALLOWANCE EQUAL TO 1mm. FOR OTHER / STRONGER CONDITIONS THE MANUFACTURER WILL PERFORM A CORRESPONDING DESIGN. - WELDS MUST BE SMOOTH, REGULAR. UNDERCUTS ARE NOT ALLOWED. - IF FIREPROOFING IS SPECIFIED ON THE VESSEL DATASHEET, THE LEGS WILL BE EQUIPPED WITH TWO OPPOSITE SQUARE NUTS M10 (OR CLIPS WITH 12mm HOLE DIA.) WELDED ON THE WHOLE LEGS LENGTH EQUALLY SPACED OF MAX. 500mm ( MIN. NUTS PER LEG : 6 ). - EARTHQUAKE DESIGN HAS NOT BEEN TAKED INTO ACCOUNT. IF EARTHQUAKE HAS BEEN SPECIFIED, A CORRESPONDING DESIGN HAS TO BE PERFORMED BY THE MANUFACTURER. - EXCEPT IF OTHERWISE NOTED, ANCHOR BOLTS, NUTS AND WASHERS SHOULD NOT BE PROVIDED BY THE EQUIPMENT MANUFACTURER. MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. STANDARD PAGE STATIC EQUIPMENTS SUPPORT LEGS FOR VERTICAL VESSEL Rev SHELL THK. G O.D. R2 M H BACKING PLATE 0 50 J MIN. . IN WELD LINE . T.L. 50 mm MIN. OR 3 x SHELL THK. L ( MAX. ) WELD LINE LEGS MADE FROM ANGLES ON CONCRETE OD L(max) (mm) (mm) UP TO 610 100 BASE PLATE BACKING PLATE (mm) BASE PLATE (mm) ON STEEL STRUCTURE FROM 611 UP TO 1000 C EARTHING LUG PROFILE A B 1300 60 x 60 x 8 80 50 1700 80 x 80 x 10 100 60 100 x 100 x 10 120 70 FROM 1701 UP TO 2000 FROM 1001 UP TO 1200 2000 100 x 100 x 10 120 70 FROM 1201 UP TO 1400 1500 100 x 100 x 10 120 70 C D E F 12 18 12 WEIGHT FOR FOURLEGS ( kg ) H J M16 120 5 7,63 + 0,0284 x ( L+ 126 ) 18 M16 120 5 11,79 + 0,0476 x ( L + 132 ) 12 18 M16 160 5 14,45 + 0,06 x ( L + 178 ) 12 18 M16 180 5 21,34 + 0,06 x ( L + 198 ) 12 18 M16 200 5 22,86 + 0,06 x ( L + 218 ) G SHELL THK MIN. EARTHING LUG GEC-WW-MEC-STD552-01E REFER TO VESSEL DRAWING 30 mm GROUTING D LEG A B A C 50 MI N. B MECHANICAL DEPARTMENT N. MI 0 5 This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. C STANDARD PAGE STATIC EQUIPMENTS SUPPORT LEGS FOR VERTICAL VESSEL Rev SHELL THK. O.D. G 0 R2 H BACKING PLATE WELD LINE . T.L. 50 mm MIN. OR 3 x SHELL THK. 50 J MIN. LEGS MADE FROM BEAMS BACKING PLATE (mm) BASE PLATE (mm) OD L(max) WEIGHT FOR FOURLEGS ( kg ) A B D E F FROM 1501 UP TO 2000 HEB100 180 120 14 18 M16 200 5 31,67 + 0,0283 x ( L + 216 ) 1600 HEB100 180 120 14 18 M16 200 5 35,16 + 0,0816 x ( L + 222 ) FROM 1601 UP TO 2000 HEB120 200 140 16 18 M16 200 5 43,46 + 0,1068 x ( L + 220 ) FROM 1601 TO 2200 2500 HEB160 260 180 18 22 M20 200 5 71,19 + 0,1704 x ( L + 224 ) FROM 2201 TO 2400 2500 HEB180 280 200 20 22 M20 250 5 92,32 + 0,2048 x ( L + 278 ) FROM 2401 TO 3000 2500 HEB240 390 290 22 26 M24 250 5 174,61 + 0,3328 x ( L + 278 ) 1900 HEB260 410 310 22 22 M20 300 5 213,04 + 0,372 x ( L + 328 ) FROM 1901 UP TO 3000 HEB280 430 330 24 30 M27 300 5 242,12 + 0,412 x ( L + 326 ) 1300 HEB280 430 330 24 30 M27 300 5 242,12 + 0,412 x ( L + 326 ) FROM 1301 UP TO 3000 HEB300 450 350 24 30 M27 300 5 261,25 + 0,468 x ( L + 326 ) (mm) FROM 1201 TO 1400 FROM 1401 TO 1600 30 D BASE PLATE 100 EARTHING LUG GEC-WW-MEC-STD552-01E ON CONCRETE ON STEEL STRUCTURE FROM 3001 TO 3200 C FROM 3201 TO 3400 EARTHING LUG A C G SHELL THK MIN. LEG PROFILE (mm) REFER TO VESSEL DRAWING L ( MAX. ) WELD LINE H J 50 B EARTHING LUG A M IN C B MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. 50 C M STANDARD IN PAGE STATIC EQUIPMENTS SUPPORT LEGS FOR VERTICAL VESSEL Rev This standard replace the Solvay legacy standard STD10203 ( adapted with Basf document WN 72-010 LU-MC310 ). It was reviewed with the team Capex X, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - RELATED DOCUMENTS : GEC-WW-MEC-STD112-01E : FABRICATION TOLERANCES GEC-WW-MEC-STD112-12E : TEMPLATE FOR SKIRT SUPPORT GEC-WW-MEC-STD552-01E : EARTHING LUGS ON STATIC EQUIPMENTS GEC-WW-MEC-STD836-01E : CONCRETE FIRE PROTECTION FOR EQUIPMENTS GEC-WW-MEC-STD836-02E : SRINKLING FIRE PROTECTION FOR EQUIPMENTS GEC-WW-MEC-STD346-01E : ANCHOR BOLT FRAME FOR EQUIPMENT ON TYPE 2 SKIRT GEC-WW-MEC-STD830-02E : HOT INSULATION FIXING MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev ACCESS OPENING DETAIL VESSEL O.D. INSULATION (IF REQUIRED) SMALLEST VALUE BETWEEN 15 mm AND "S" (NOTE 15) S PADLOCKED DOOR 25 THK. GRATING (NOTE 23) T.L. X VALVES AND FLANGED CONNECTIONS SHALL NOT BE LOCATED WITHIN THE SKIRT SKIRT ACCESS OPENINGS SCAFFOLDING SUPPORTS (NOTE 9) VESSEL O.D. OD < 900 INTERNAL LADDER (NOTE 9) HEAD HOLE EARTHING LUGS SEE GEC-WW-MEC-552-01E TAILING LUG BOTTOM OF SKIRT ELEVATION ACCORDING TO VESSEL DRAWING FIXING TYPE 2 ANCHOR BOLT CHAIR SEE PAGE 5 DRAIN HOLES ACCESS OPENING A 4 x ANCHOR BOLT DIA. WITH FIXING TYPE 2 MIN.= 120 500 MAX. PIPE OPENING 2200 MIN. ACCORDING VESSEL DRAWING SKIRT VENTS HINGE 'X' FOR SKIRT INSULATION VENTS THICKNESS UP TO (NOTE 6) HEAD HOLE 8 MIN.THK. B 75 125 250 QTY. 210 270 400 2 250 310 450 2 280 350 500 4 320 380 540 4 350 410 580 4 380 440 620 4 400 480 650 8 450 530 710 8 480 560 750 8 530 620 820 8 550 640 840 8 70 MIN. (NOTES 15 & 22) 70 MIN. (NOTE 22) FIXING TYPE 1 ANCHOR BOLT BRACKET SEE PAGE 5 NOTE 18 TEMPLATE FOR ANCHORAGE TO BE SUPPLIED BY VESSEL MANUFACTURER. SEE GEC-WW-MEC-112-12E MIN. 4 SCAFFOLDING SUPPORTS. QUANTITY & DESIGN BY VESSEL MANUFACTURER (NOTE 9) INTERNAL LADDER VESSEL OD TAILING LUG (NOTE 21) 300 WITH FIXING TYPE 1 INSULATION SUPPORT RINGS SEE GEC-WW-MEC-STD830-02E A QTY. B 600 TO 800 HEAD HOLE DN 300 (12"NPS) 1 801 TO 1000 HEAD HOLE DN 400 (16" NPS) 1 1001 TO 1400 800 400 1 1401 TO 3000 1200 600 1 > 3000 1200 600 MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. ANCHOR HOLES (NOTE 14) MATERIALS : SEE PAGE 6 - NOTE 19 PAGE 0 E2 T NO Rev SKIRT VENTS T.L. DRAIN HOLES T.L. 100 (NOTE 22) 70 (NOTE 22) DRAIN HOLES EQUISPACED AND CENTRALLY BETWEEN 2 ANCHOR BOLTS. POSITIONING A HOLE CLOSE TO THE ACCESS IN THE SKIRT. 2 HOLES FOR O.D. <= 1500 4 HOLES FOR O.D. > 1500 8 MIN. MIN. 100 100 70 (NOTE 22) 70 (NOTE 22) PIPES DN 100 - 6,3 mm THK. - C.S. PIPES DN 100 - 3,2 mm THK. - S.S. PIPES 4" NPS - SCH. 40 - C.S. PIPES 4" NPS - SCH. 10S - S.S 120 (NOTE 22) PIPE OPENINGS ONE OF THE SKIRT VENT IS SIZED FOR A PORTABLE BLOWER FLEXIBLE HOSE. - FOR SKIRT DIA. 2000 : PIPE DN 200 - 8,8 mm THK. - C.S. PIPE DN 200 - 4 mm THK. - S.S. PIPE 8" NPS - SCH. 40 - C.S. PIPE 8" NPS - SCH. 10S - S.S. - FOR SKIRT DIA. > 2000 : PIPE DN 300 - 11 mm THK. - C.S. PIPE DN 300 - 5 mm THK. -S.S. PIPE 12" NPS - SCH. 40 - C.S. PIPE 12" NPS - SCH. 10S - S.S. LADDER RUNGS WELDED ON PIPE ONLY. THK = 0,03 PIPE O.D. - MIN. 6 mm 100 70 (NOTE 22) 300 MIN. GAP (TYP) "X" SEE PAGE 3 50 MIN. 300 INSULATION INNER AND OUTER INSULATION SUPPORT RINGS. HOLES 12 DIA. SPACED 300 MAX. THROUGH INNER AND OUTER SUPPORT RINGS (NOTE 7) SKIRT VENT PIPES CARBON STEEL MIN. CARBON STEEL PART SKIRT O.D. (NOTE 4) SKIRT O.D. X S (300 MIN.) SKIRT UPPER PART MATERIAL TO BE IDENTICAL TO DISHED HEAD MATERIAL S T.L. NOTE 5 10 8 MIN. (NOTE 15) 70 MIN (NOTES 15 & 22) MIN. WELD HEIGHT = 2 x S T.L. 70 MIN (NOTES 15 & 22) FULL PENETRATION WELD TO BLEND SMOOTHLY WITH DISHED HEAD (NOTE 3) VESSEL O.D. (NOTE 4) MAX. GAP AT ROOT OF WELD TO BE 3 mm BEFORE WELDING. SKIRT TO BE A CLOSE FIT WITH HEAD. 300 INSULATION SUPPORT RINGS 150 MIN. SKIRT WELD 250 + FIREPROOFING THK. SKIRT O.D. MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE MATERIALS : SEE PAGE 6 - NOTE 19 Rev TYPE 2 - ANCHOR BOLT CHAIR TYPE 1 - ANCHOR BOLT BRACKET TO BE USED FOR VESSELS NOT SUBJECT TO SIGNIFICANT BENDING MOMENTS. A E THREADED PLASTIC CAP PROTECTION C W T2 SQUARE WASHER HOLE DIA. = BOLT DIA. + 3 mm (NOTE 8) CONICAL SKIRT 125 CONICAL SKIRT 14 T3 14 20 THREADED PLASTIC CAP PROTECTION TOP RING (NOTE 12) a (0,7 x S) a (0,7 x S) a (0,7 x S) L1 65 F B 20 20 15 SQUARE WASHER HOLE 27 DIA. 12 BASE RING 40 MAX T1 200 a (0,7 x S) BASE RING M 24 (NOTE 8) 60 M 160 G K U G NOTE 16 BOLT CIRCLE DIAMETER BOLT CIRCLE DIAMETER VIEW -A- P R TYPE 2 - DIMENSIONS MIN. BOLT QTY TYPE 1 & 2 TYPE TYPE SKIRT DIA. 1 2 4 4 BOLT SIZE C E NOTE 13 M24 M27 G MIN. K L1 M MIN. N P R VIEW -BT1 T2 T3 MIN. MIN. MIN. FMAX U W kN NOTE 17 50,8 65 120 10 40 300 80 70 130 64 190 25 20 15 90 80 70 130 10 45 300 85 70 130 67 195 25 20 15 90 90 67 81,4 1200-1799 4 8 M30 75 140 10 50 300 90 75 140 70 210 25 25 15 95 100 1800-2099 8 12 M36 85 160 12 55 400 105 80 160 76 240 30 25 15 105 120 119 2100-2699 8 16 M42 95 175 12 60 400 120 90 180 82 275 30 30 15 120 130 159,1 2700-3599 12 20 M48 100 185 15 65 400 125 95 190 88 315 35 35 20 125 140 209,6 12 24 M56 105 195 15 70 500 135 105 210 96 325 45 40 20 135 150 290 NOTE 20 M64 110 200 20 75 500 145 115 230 104 345 50 45 25 155 150 372,2 THE NUMBER OF HOLES MUST BE A MULTIPLE OF 4 M72 115 210 20 80 600 155 125 255 112 355 55 55 25 165 160 485,6 125 230 25 85 600 165 130 270 120 410 60 60 30 180 180 612,2 MATERIALS : SEE PAGE 6 - NOTE 19 N MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev NOTES : 1- ALL DIMENSIONS ARE GIVEN IN mm. 2- ALL DIMENSIONS SHALL BE CHECKED AND JUSTIFIED BY THE EQUIPMENT MANUFACTURER (BUT THEY SHALL BE CONSIDERED AS A MINIMUM) TAKING INTO ACCOUNT AN ENVIRONMENTAL CORROSION ALLOWANCE OF 1 mm ON ALL C.S. SURFACES AND 2mm ON ALL C.S. SURFACES FOR SKIRT WITH FIREPROOFING PROTECTION. NO CORROSION ALLOWANCE FOR S.S. PARTS. 3- CIRCUMFERENTIAL WELD BETWEEN SKIRT AND EQUIPMENT HEAD SHALL BE INSPECTED BY: - A) MAGNETIC PARTICLE METHOD FOR MAGNETIC MATERIALS. - B) DYE PENETRANT METHOD FOR OTHERS MATERIALS. 4- IF THE DIFFERENCE BETWEEN THE SKIRT THICKNESS AND EQUIPMENT THICKNESS IS GREATER THAN 6 mm, THEN LINE UP BOTH WALL CENTER LINES. 5- IF BOTTOM OF EQUIPMENT IS EQUIPPED WITH AN INSIDE SKIRT FLANGED CONNECTION PIPE, SKIRT PIPE OPENING OR ACCESS OPENING MUST BE BIG ENOUGH TO PERMIT DISMANTLING OF THE PIPE AND ITS ACCESSORIES. 6- "X" DIM. IS BASED ON 2:1 RATIO ELLIPTICAL HEADS, IT MUST BE ADAPTED FOR OTHER TYPES. 7- INSULATION SUPPORT RINGS TO HAVE A MINIMUM THICKNESS = 4 mm IN CORRODED CONDITION. THEIR MATERIAL MUST BE IDENTICAL TO THE SKIRT ON WHICH THEY ARE WELDED. 8- EXCEPT IF OTHERWISE NOTED, ANCHOR BOLTS, NUTS, CAPS AND WASHERS SHOULD NOT BE PROVIDED BY EQUIPMENT MANUFACTURER. 9- INTERNAL LADDER AND SCAFFOLDING SUPPORTS REQUIRED ONLY IF REQUESTED ON EQUIPMENT DRAWING 10 - DELETED. ACCESSORIES FOR FIREPROOFING AND SPRINKLER FIXING : ONLY IF REQUIRED BY EQUIPMENT DRAWING, ACCORDING GEC-WW-MEC-STD836-01 AND GEC-WW-MEC-STD836-02E 11 - TOLERANCES OF FABRICATION ACCORDING GEC-WW-MEC-STD112-01E. 12 - CONTINUOUS TOP RING MAY BE SUBSTITUTED IN ALL CASES, BUT MUST BE PROVIDED IF THE FOLLOWING LIMITS ARE EXCEEDED : 3,14 x BOLT CIRCLE DIAMETER BOLT QUANTITY 13 - IN THE CASE OF MOUNTING ON A STEEL STRUCTURE, BOLTS FIXATION DIA. SHALL BE LIMITED TO M27. M27 BOLT SIZE SHOULD BE ONLY USED FOR EQUIPMENT ATTACHED TO METALLIC STRUCTURE. M80 BOLT SIZE SHOULD ONLY BE SPECIFIED IF NO ALTERNATIVE IS POSSIBLE. 14 - BOLT HOLES TO BE OFF EQUIPMENT MAIN CENTER LINES UNLESS OTHERWISE STATED. 15 - THE VALUES GIVEN FOR THE REINFORCEMENT OF OPENINGS ARE GUIDE VALUES, LENGTH AND PLATE THICKNESS ARE TO BE VERIFIED BY CALCULATION. 16 17 - THESE VALUES APPLY TO ANCHOR BOLTS MATERIAL S355J2 - 1.0577 - EN10025-2 (NOV 2004) IN DESIGN CONDITIONS. ALLOWABLE STRENGTH BASED ON YIELD STRENGTH DIVIDED BY 2,2 AND APPLIED TO MIN. ROOT CROSS SECTION. ALLOWABLE STRENGTH VALUES : THE USE OF HIGHER STRENGTH MATERIAL DOES NOT CHANGE THE VALUES OF F MAX. 18 19 - MATERIALS : ANCHOR BOLT CHAIRS OR BRACKETS, SKIRT, PIPE OPENINGS, ACCESS HOLES : ACCORDING TO EQUIPMENT DRAWING. SQUARE WASHERS SHALL BE GALVANIZED CARBON STEEL FOR C.S. CHAIRS AND IN THE SAME CHAIR MATERIAL FOR STAINLESS STEEL CHAIRS. SKIRT ACCESS PADLOCKED DOOR : GALVANIZED CARBON STEEL. 20 - THE ANCHOR BOLT SPACING IN ALL CASES MUST NOT BE LESS THAN 6 x THE ANCHOR BOLT DIA. 21 - TAILING LUG : IF SKIRT BRACES ARE NEEDED, THEY WILL BE BOLTED TO THE SKIRT. 22 - INCREASE THIS DIMENSION IF NECESSARY; DEPENDING ON THE FIREPROOFING THICKNESS. 23 - USE OF GRATING FOR PADLOCKED DOOR IS MANDATORY (FULL PANEL DOOR IS FORBIDDEN) MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev This standard supersedes Solvay legacy standard STD11019. It was reviewed with the team Capex X, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES : - RELATED DOCUMENTS : GEC-WW-MEC-STD346-01E : ANCHOR BOLT FRAME FOR EQUIPMENT ON TYPE 2 SKIRT GEC-WW-MEC-STD112-11E : SKIRT SUPPORT MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev 160 B B 140 = = OT N 1( 80 W . E DIA RCL LT CI = BO = ANCHOR BOLT DIA. + 3 mm QUANTITY DEFINED BY MANUFACTURER ( NOTE 8 ) = C 15 ( NOTE 2 ) C SECTION -B-B- ) E6 15 PLATE 12 THK. 6) 80 ( W1 TE NO DETAIL 1 . C= OLT DIA B BOLTS M16 100 LE C CIR 140 140 A 160 80 A DI A . 80 ( W1 = SECTION -A-A- = BO 15 20 ANCHOR BOLT DIA. + 3 mm QUANTITY DEFINED BY MANUFACTURER ( NOTE 8 ) BOLTS M16 BOLTS M16 DETAIL -115 ( NOTE 2 ) DETAIL -1- 15 ( NOTE 2 ) C 30 15 = E RC L C LT CI TE NO 15 ( NOTE 2 ) 140 80 SECTION -C-C6) 6 6 3 6 ANCHOR BOLT DIA. + 3 mm QUANTITY DEFINED BY MANUFACTURER ( NOTE 8 ) DO NOT WELD (NOTE 9) NOTES : DO NOT WELD (NOTE 9) 1 - ALL DIMENSIONS ARE GIVEN IN mm. 2 - ALL DIMENSIONS SHALL BE CHECKED AND JUSTIFIED BY THE MANUFACTURER ( BUT THEY SHALL BE CONSIDERED AS A MINIMUM ). 3 - BOLT HOLES TO BE OFF EQUIPMENT MAIN CENTER LINES UNLESS OTHERWISE STATED. 4 - MATERIALS : PLATES S235JR - 1.0038 - EN 10025-2 OR ASME SA-283 GRADE C BOLTS : CLASS 8.8 OR ASME SA-307 NUTS : CLASS 8 OR ASME SA-563 GRADE A NO CORROSION PROTECTION TO PROVIDE. YELLOW PAINTED. 6 - W1 = 150 FOR ANCHOR BOLTS M24 TO M56. W1 = 200 FOR ANCHOR BOLTS M64 TO M80. 7 - TO BE USED WITH ANCHOR BOLT CHAIRS TYPE 2 ACCORDING GEC-WW-MEC-STD112-11E ( SKIRT SUPPORT ). 8 - THE TEMPLATE MUST BE DRILLED TOGETHER WITH THE SKIRT ANCHOR BOLT CHAIRS OR BRACKETS. 9 - THESE WELDS WILL BE PERFORMED ON SITE BY THE CIVIL WORKS CONTRACTOR. MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev This standard supersedes Solvay legacy standard STD11008. It was completed with DIN lugs and lifting trunnions. It was reviewed with teams Capex X and HSE, who agreed. The loads for the model with thermal insulation were added on pages 3 & 5 Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - THIS DOCUMENT SPECIFIES STANDARDS TO BE USED, ACCORDING TO THE TYPE OF LIFTING DEVICE DEFINED ON THE GUIDE DRAWING. IT ALSO DEFINES THE LIMITS OF USE OF THEM AND SOME SPECIFIC RULES OF SOLVAY. - RELATED DOCUMENTS : - GEC-WW-MEC-STD-830-02E : HOT INSULATION FIXING MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev FG NO LOAD ALLOWED IN THIS DIRECTION UNINSULATED EQUIPMENT S1 CHAMFER R1 FG S2 H D LE HO L INSULATION THK. (mm) FG max. SIZE FH max. (kg) B R2 AREA TO ENGRAVE THE MAX. LIFTING LOAD FG B D H L R1 R2 50 100 150 200 S1 S2 1 1900 90 38 55 170 55 20 10 10 12 16 20 2 7700 110 38 60 250 85 30 15 15 22 26 32 3 13100 160 50 75 320 105 40 15 20 24 32 38 4 21800 200 62 95 390 130 50 20 24 30 38 44 5 33200 240 74 115 470 155 60 25 30 36 42 50 TO BE CALCULATED 0 INSULATED EQUIPMENT NO LOAD ALLOWED IN THIS DIRECTION FH INSULATION THK. H HOT INSULATION PROTECTION NOT REQUIRED ACCORDING GEC-WW-MEC-STD830-02E SEE PAGE 6/6 FOR NOTES MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE AREA TO ENGRAVE THE MAX. LIFTING LOAD Rev NO LOAD ALLOWED IN THIS DIRECTION UNINSULATED EQUIPMENT INSULATED EQUIPMENT F2 S1 NO LOAD ALLOWED IN THIS DIRECTION HOT INSULATION PROTECTION F1 ACCORDING GEC-WW-MEC-STD830-02E NOT REQUIRED S1 CHAMFER F2 D LE HO 1 R S1 L3 AREA TO ENGRAVE THE MAX. LIFTING LOAD BY LIFTING DEVICE F1 A3 = S1 L8 AREA TO ENGRAVE THE MAX. LIFTING LOAD BY LIFTING DEVICE L1 L6 xB 2 T.L. 0, 5 W.L. L4 3 MIN. 5 R2 L5 L7 L2 R2 R2 A1 S2 B2 INSULATION THK. B1 B1 + 60 2100 2 4600 3 8000 4 12200 5 17700 A1 B1 min. B2 D L1 L2 L3 min. min. L4 L6 L5 L7 max. min. 5 110 40 38 355 120 80 50 100 60 70 7,5 142 50 38 446 155 90 55 130 68 100 7,5 210 70 50 625 210 110 60 180 90 150 10 260 90 62 765 265 160 65 230 110 200 12,5 310 100 74 885 300 200 70 260 120 230 L8 R1 R2 S1 55 15 10 71 20 15 105 30 15 130 40 20 155 50 25 S2 SEE PAGE 6/6 FOR NOTES MECHANICAL DEPARTMENT TO BE CALCULATED 1 F2 VARIABLE FOLLOWING INSULATION THK. F1 max. (kg) TO BE CALCULATED SIZE This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev UNINSULATED EQUIPMENT INSULATED EQUIPMENT FA D3 D2 B D1 S1 FB (1) FB (2) R VENT HOLE 6 DIA. VENT HOLE 6 DIA. AREA TO ENGRAVE THE MAX. LIFTING LOAD AREA TO ENGRAVE THE MAX. LIFTING LOAD B = S3 = S2 L1 = INSULATION THK. ( UNINSULATED ) L1 5 D1 D2 D3 S1 S2 1 4900 2000 1200 114,3 175 275 5,6 20 2 7350 3800 2500 168,3 265 375 5,6 20 3 18200 10600 7600 219,1 400 470 11 30 4 32100 20800 12500 273 450 520 12,5 30 5 53000 37100 23600 355.6 535 605 14,2 30 6 72500 52600 34500 406,4 585 655 16 30 S3 TO BE CALCULATED FA FB(1) FB(2) SIZE max. (kg) max. (kg) max. (kg) = L1 B R 40 230 50 60 340 80 80 440 100 125 550 125 This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. 135 710 160 The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. 135 810 200 SEE PAGE 6/6 FOR NOTES MECHANICAL DEPARTMENT PAGE Rev SCOPE THIS DOCUMENT SPECIFIES STANDARDS TO BE USED, ACCORDING TO THE TYPE OF LIFTING DEVICE DEFINED ON THE GUIDE DRAWING. IT ALSO DEFINES THE LIMITS OF USE OF THEM AND SOME SPECIFIC RULES OF SOLVAY. THE LATEST EDITION OF BASIC STANDARDS TO BE USED ARE: NOTES 1. FOR ANY OTHER CASES BEYOND THE LIMITS OF THE 3 BASIC STANDARDS, THE MANUFACTURER SHALL VERIFY WITH THE CALCULATING METHOD DEFINED IN THESE STANDARDS, THE VALIDITY OF LIFTING ACCESSORIES AND RESIZE IF NECESSARY. (E.G. LESS RESISTANT MATERIAL, GREATER LEVER ARM , ETC.). THE MANUFACTURER WILL MAINTAIN IN THIS CASE THE PRINCIPLE OF THE DESIGN OF THE BASIC STANDARDS. 2. QUALITY AS THE EQUIPMENT WALL. 3. THE MANUFACTURER MUST ENSURE THE RESISTANCE OF THE EQUIPMENT WALL ON WHICH IS ATTACHED THE LIFTING DEVICE; IT WILL DO THROUGH THE METHOD OF "WRC BULLETIN 107" AND / OR "WRC BULLETIN 297" 4. LIFTING DEVICE SIZE SHALL BE SELECTED FOR A LOAD TAKING INTO ACCOUNT A DYNAMIC IMPACT FACTOR EQUAL TO 1,6 AND TO APPLY ON THE MAXIMUM VESSEL ERECTION WEIGHT. 5. IF THE EQUIPMENT IS LINED, INTERNALLY COATED OR ENAMELED, COMPLIANCE WITH THE RELEVANT REQUIREMENTS SHALL BE ENSURED BY THE MANUFACTURER. 6. THE MANUFACTURER MUST ENSURE THAT THE FINAL DESIGN IS CONSISTENT WITH THE EXISTING LOCAL LEGISLATION AND RULES. 7. THE QUANTITY AND LOCATION OF LIFTING ACCESSORIES ARE GIVEN IN THE GUIDE DRAWING OF THE EQUIPMENT BUT ARE PART OF THE MANUFACTURER RESPONSIBILITY. THE MANUFACTURER WILL ALSO CONSIDER THE HANDLING OF THE EQUIPMENT IN THE WORKSHOP, AT THE HARBOR AND ON SITE. 8. ON VERTICAL VESSEL TRANSPORTED HORIZONTALLY, A THIRD LIFTING LUG SHALL BE PROVIDED FOR SETTING UP-RIGHT AGAIN ON SITE USING 2 CRANES. 9. NO WELDING ON THE EQUIPMENT WILL BE LOCATED WITHIN 50 MM OF THE WELDING EQUIPMENT. IF THIS IS NOT POSSIBLE, THEN THE SEAM UNDER LIFTING DEVICE SHALL BE GROUND FLUSH AND RADIOGRAPHED. 10. ALL WELDING SHALL BE PERFORMED IN ACCORDANCE WITH APPLICABLE SPECIFICATION AND USING QUALIFIED WELD PROCEDURES. 11. BEFORE CUTTING AND MACHINING OF LIFTING DEVICES PARTS, ULTRASONIC EXAMINATIONS SHALL BE CARRIED OUT FOR LAMELLAR TEARING OR PLATE DELAMINATION. AFTER COMPLETION OF FABRICATION AND HEAT TREATMENT, MAGNETIC PARTICLE EXAMINATIONS SHALL BE CARRIED OUT. 12. EQUIPMENT ERECTION SHALL BE CONDUCTED IN SUCH A WAY THAT LOADS WILL BE APPLIED IN THE DIRECTION PROVIDED BY BASIC STANDARDS. IT IS IMPERATIVE THAT A SPREADER BEAM BE USED DURING ERECTION TO SATISFY THIS REQUIREMENT. 13. ALL TELLTALES HOLE 6,8 MM DIA. PROVIDED IN BASIC STANDARDS FOR REINFORCEMENT PLATES ARE NOT ALLOWED. 14. THE LIFTING DEVICES DESIGNED TO LIFT THE ENTIRE EQUIPMENT MUST BE PAINTED YELLOW. OTHER LIFTING DEVICES MUST BE PAINTED THE SAME COLOR AS THE EQUIPMENT. 15. FOR EACH LIFTING DEVICE, THE MANUFACTURER SHALL ENGRAVE THE MAXIMUM LOAD IN THE INTENDED AREA. MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev This standard supersedes Solvay legacy standard STD11004. It was reviewed with teams Capex X and HSE, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES : IT WAS COMPLETED FOR MANHOLES DIAMETER GREATER THAN DN 600 / NPS 24". - RELATED DOCUMENTS : - ASME B16.5 ( PIPE FLANGES AND FLANGED FITTINGS ). - ASME B16-47 SERIE B ( LARGE DIAMETER STEEL FLANGES) - EN 1092-1 ( CIRCULAR FLANGES FOR PIPES, PN DESIGNATED ). MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev EYE BOLT DETAIL 2 DETAIL -1- DETAIL -2- LUG DETAIL 4 DAVIT DETAIL 1 DETAIL -3- EYE BOLT DAVIT BRACKETS 0.5 D MIN. B a10 a10 L WASHER M20 95 165 HANDLES DETAIL 5 WELD a6 a6 I.D DETAIL -450 E R 20 B 50 THRUST WASHER a8 DETAIL -5- 5 SEE EQUIPMENT GUIDE DRAWING 0.5 E = 40 20 DIA. ROD 15 22 80 LUG H 25 D+15 400 = FLANGE THK. A .3 0 = K 25 = F a12 4 THREADED HOLES M20 WITH JACK SCREWS RECOMMANDED LAYOUT 600 MIN. HANDLE = 160 = a6 LUG R2 ASME 20" B16.5 24" B16.5 26" 28" 30" 32" 34" 36" 38" 40" B16.47 SERIE B CLASS A B 150# 300# 600# 150# 300# 600# 635 673 695 693 745 765 678 705 750 780 813 863 923 948 400 445 475 460 515 545 445 470 495 535 570 605 640 665 150# D 40 45 55 40 55 65 40 45 45 50 55 60 65 65 +/- 600 5 TYPE OF NOZZLE FLANGE ACCORDING TO EQUIPMENT DRAWING . BLIND FLANGE ACCORDING TO ASME B16.5 UP TO 24" AND ASME B16.47 SERIE B FROM 26" AND HIGHER SIZE K 8 NOTE 7 ARM (NOTE 4) 15 G BRACKETS DETAIL 3 70 NOTES : E F G H K L 80 110 135 85 125 145 80 90 90 95 105 110 120 120 330 360 380 380 430 450 380 380 400 430 460 480 480 480 495 530 550 550 600 615 535 560 585 615 645 670 705 730 260 265 270 265 270 280 265 270 310 310 315 365 415 415 230 235 240 235 240 250 235 240 280 280 285 335 385 385 25 30 35 30 35 45 30 35 35 40 45 55 55 55 WEIGHT (NOTE 3) 14 kg 19 kg 28 kg 16 kg 28 kg 40 kg 15 kg 19 kg 20 kg 24 kg 30 kg 38 kg 47 kg 48 kg 1 - ALL DIMENSIONS ARE IN mm. 2 - THE THICKNESSES SHALL BE CHECKED AND JUSTIFIED BY THE MANUFACTURER, BUT THEY SHALL BE CONSIDERED AS A MINIMUM 3 - WEIGHT EXCLUDING FLANGE, BLIND FLANGE & THEIR BOLTS. 4 - THE LIFTING CAPACITY OF THE DAVIT WILL BE STAMPED ON THE ARM. 5 - FLATNESS OF SEALING FACE WILL BE CHECKED AFTER WELDING OF BRACKETS. 6 - MATERIALS : EXCEPT OTHERWISE NOTED : - DAVIT : PAINTED CARBON STEEL - ASME SA675 GRADE 90 - HANDLES : SAME MATERIAL QUALITY AS THE BLIND FLANGE - BRACKETS : SAME MATERIAL QUALITY AS THE PART ON WHICH THEY ARE WELDED - EYE BOLT , LUG , NUTS , WASHER , SPLIT PIN : SAME MATERIAL QUALITY AS FLANGE BOLTING - JACK SCREWS : SA-540 GRADE B22 CLASS 1 - GALVANIZED ASTM A153 - THRUST WASHER : BRASS 7- FULL PENETRATION WELD. DIMENSIONS SUITABLE FOR BRACKET THICKNESS. MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev EYE BOLT DETAIL 2 DETAIL -1- DAVIT DETAIL 1 DETAIL -2- DETAIL -3- EYE BOLT DAVIT BRACKETS B 0.5 D MIN. WASHER M20 HANDLES DETAIL 5 K 8 G BRACKETS DETAIL 3 a10 a10 L LUG DETAIL 4 NOTE 7 95 H 20 DIA. ROD 0.5 E 50 R 15 = B E D+15 80 LUG 40 22 25 DETAIL -4- = FLANGE THK. .3 0 400 4 THREADED HOLES M20 WITH JACK SCREWS a6 a6 I.D A = 25 K F a12 WELD 15 165 = ARM (NOTE 4) SEE EQUIPMENT GUIDE DRAWING 20 a8 50 THRUST WASHER 600 MIN. = 5 DETAIL -5- RECOMMANDED LAYOUT HANDLE = a6 160 LUG SIZE DN 500 DN 600 DN 700 DN 800 DN 900 DN 1000 NOTES : CLASS A B D E F G H K L PN10 PN16 PN25 PN40 PN10 PN16 PN25 PN40 PN10 PN16 PN10 PN16 PN10 PN16 PN10 PN16 620 645 655 655 680 710 710 735 745 760 825 830 880 890 945 965 395 410 415 440 450 490 490 505 515 525 585 585 635 640 695 705 40 40 40 40 40 45 50 50 45 50 55 55 60 60 65 70 80 80 80 90 80 90 90 90 85 90 90 95 95 105 105 125 310 330 330 350 365 390 390 420 420 420 470 470 510 510 560 580 480 505 515 515 535 565 565 590 590 600 650 655 700 710 760 775 260 260 260 260 270 270 270 270 290 300 330 330 340 340 350 360 230 230 230 230 240 240 240 240 260 270 300 300 310 310 320 330 30 30 30 30 35 35 40 40 40 45 50 50 60 60 65 65 WEIGHT (NOTE 3) 15 kg 15 kg 15 kg 16 kg 16 kg 20 kg 23 kg 23 kg 21 kg 25 kg 31 kg 32 kg 38 kg 40 kg 48 kg 54 kg +/- 600 R2 5 TYPE OF NOZZLE FLANGE ACCORDING TO EQUIPMENT DRAWING. BLIND FLANGE ACCORDING EN 1092-1 TYPE 05 70 1 - ALL DIMENSIONS ARE IN mm. 2 - THE THICKNESSES SHALL BE CHECKED AND JUSTIFIED BY THE MANUFACTURER, BUT THEY SHALL BE CONSIDERED AS A MINIMUM 3 - WEIGHT EXCLUDING FLANGE, BLIND FLANGE & THEIR BOLTS 4 - THE LIFTING CAPACITY OF THE DAVIT WILL BE STAMPED ON THE ARM. 5 - FLATNESS OF SEALING FACE WILL BE CHECKED AFTER WELDING OF BRACKETS 6 - MATERIALS : EXCEPT OTHERWISE NOTED : - DAVIT : PAINTED CARBON STEEL - 1.0045 / S355JR / EN 10025-2 - HANDLES : SAME MATERIAL QUALITY AS THE PART ON WHICH THEY ARE WELDED - BRACKETS : SAME MATERIAL QUALITY AS THE PART ON WHICH THEY ARE WELDED - EYE BOLT , LUG , NUTS , WASHER , SPLIT PIN : SAME MATERIAL QUALITY AS FLANGE BOLTING - JACK SCREWS : SA-540 GRADE B22 CLASS 1 - GALVANIZED EN ISO 1461 - THRUST WASHER : BRASS 7- FULL PENETRATION WELD. DIMENSIONS SUITABLE FOR BRACKET THICKNESS. MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev DETAIL 1 B = WASHER 30 a12 0 R= 305 8 A 22 25 M20 WELD a6 a6 H D+15 K 80 NOTE 7 15 ARM (NOTE 4) L a10 a10 F.O.F. SEE EQUIPMENT GUIDE DRAWING BRACKETS 100 G BRACKETS DETAIL 3 EYE BOLT B 25 HANDLE DETAIL 5 LUG DETAIL 4 DETAIL 3 DAVIT 0,5 D MIN. DAVIT DETAIL 1 DETAIL 2 = EYE BOLT DETAIL 2 0,5 E I.D .3 15 E 0 TYPE OF NOZZLE FLANGE ACCORDING TO EQUIPMENT DRAWING . BLIND FLANGE ACCORDING TO ASME B16.5 UP TO 24" AND ASME B16.47 SERIE B FROM 26" AND HIGHER 20 5 THRUST WASHER RECOMMANDED LAYOUT 400 DETAIL 4 DETAIL 5 40 LUG HANDLE 20 DIA. ROD OBSTRUCTION 160 50 5 R2 R 70 a6 DAVIT ORIENTATION TO BE DEFINED TO ALLOW EASY OPERATION AND A COMPLETE OPENING OF THE HOLE ACCESS 50 a8 4 THREADED HOLES M20 WITH JACK SCREWS WEIGHT SIZE ASME 20" B16.5 24" B16.5 26" 28" 30" 32" 34" 36" 38" 40" B16.47 SERIE B CLASS A B D E G H K L (NOTE 3) 150# 300# 600# 150# 300# 600# 570 615 690 570 630 710 560 570 595 595 600 625 625 630 400 445 470 460 515 535 455 480 510 540 570 600 635 660 40 45 55 45 55 65 40 45 50 50 55 65 65 65 80 100 120 85 120 135 80 90 90 95 100 110 110 120 335 348 377 335 357 390 328 334 334 336 337 338 337 339 230 255 285 230 260 290 230 235 260 260 265 290 290 295 200 225 255 200 230 260 200 205 230 230 235 260 260 265 25 30 35 30 35 45 30 35 35 40 45 50 50 55 15 kg 20 kg 30 kg 18 kg 30 kg 43 kg 15 kg 19 kg 23 kg 24 kg 29 kg 39 kg 41 kg 43 kg 150# NOTES : 1 - ALL DIMENSIONS ARE IN mm. 2 - THE THICKNESSES SHALL BE CHECKED AND JUSTIFIED BY THE MANUFACTURER, BUT THEY SHALL BE CONSIDERED AS A MINIMUM 3 - WEIGHT EXCLUDING FLANGE, BLIND FLANGE & THEIR BOLTS. 4 - THE LIFTING CAPACITY OF THE DAVIT WILL BE STAMPED ON THE ARM. 5 - FLATNESS OF SEALING FACE WILL BE CHECKED AFTER WELDING OF BRACKETS. 6 - MATERIALS : EXCEPT OTHERWISE NOTED : - DAVIT : PAINTED CARBON STEEL - ASME SA675 GRADE 90 - HANDLES : SAME MATERIAL QUALITY AS THE PART ON WHICH THEY ARE WELDED - BRACKETS : SAME MATERIAL QUALITY AS THE PART ON WHICH THEY ARE WELDED - EYE BOLT , LUG , NUTS , WASHER , SPLIT PIN : SAME MATERIAL QUALITY AS FLANGE BOLTING - JACK SCREWS : SA-540 GRADE B22 CLASS 1 (GALVANIZED ASTM A153) - THRUST WASHER : BRASS 7- FULL PENETRATION WELD. DIMENSIONS SUITABLE FOR BRACKET THICKNESS. MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev DETAIL -2- DAVIT EYE BOLT 0,5 D MIN. WASHER 0 a12 L 30 R= NOTE 7 A ARM (NOTE 4) 100 a10 a10 BRACKETS DETAIL 3 25 G LUG DETAIL 4 = B DAVIT DETAIL 1 HANDLE DETAIL 5 BRACKETS = B DETAIL -3- 8 EYE BOLT DETAIL 2 DETAIL -1- M20 22 80 a6 a6 H D+15 K WELD 15 SEE EQUIPMENT GUIDE DRAWING 325 F.O.F. 0,5 E I.D E 15 25 .3 0 TYPE OF NOZZLE FLANGE ACCORDING TO EQUIPMENT DRAWING . BLIND FLANGE ACCORDING TO EN 1092-1 TYPE 05 20 5 THRUST WASHER RECOMMANDED LAYOUT DETAIL 5 400 DETAIL 4 HANDLE LUG 40 OBSTRUCTION 20 DIA. ROD 160 50 R 5 R2 70 a6 DAVIT ORIENTATION TO BE DEFINED TO ALLOW EASY OPERATION AND A COMPLETE OPENING OF THE HOLE ACCESS 50 4 THREADED HOLES M20 WITH JACK SCREWS SIZE DN 500 DN 600 DN 700 DN 800 DN 900 DN 1000 CLASS PN10 PN16 PN25 PN40 PN10 PN16 PN25 PN40 PN10 PN16 PN10 PN16 PN10 PN16 PN10 PN16 A 569 580 616 618 575 590 622 641 575 600 584 600 589 604 595 615 a8 B D E G H K L 385 410 415 435 445 480 480 505 505 515 565 570 615 625 675 690 40 40 40 45 40 45 50 55 45 50 55 55 60 60 65 70 80 80 80 90 85 90 95 100 100 110 130 135 160 135 175 140 340 350 360 360 345 360 370 380 345 365 355 365 360 370 360 375 230 230 250 250 230 230 250 250 230 235 230 235 230 235 235 240 200 200 220 220 200 200 220 220 200 205 200 205 200 205 205 210 25 30 30 35 25 35 40 45 30 35 35 35 35 45 40 55 WEIGHT (NOTE 3) 17 kg 18 kg 18 kg 23 kg 18 kg 23 kg 28 kg 34 kg 24 kg 29 kg 35 kg 36 kg 44 kg 44 kg 52 kg 59 kg NOTES : 1 - ALL DIMENSIONS ARE IN mm. 2 - THE THICKNESSES SHALL BE CHECKED AND JUSTIFIED BY THE MANUFACTURER, BUT THEY SHALL BE CONSIDERED AS A MINIMUM 3 - WEIGHT EXCLUDING FLANGE, BLIND FLANGE & THEIR BOLTS. 4 - THE LIFTING CAPACITY OF THE DAVIT WILL BE STAMPED ON THE ARM. 5 - FLATNESS OF SEALING FACE WILL BE CHECKED AFTER WELDING OF BRACKETS. 6 - MATERIALS : EXCEPT OTHERWISE NOTED : - DAVIT : PAINTED CARBON STEEL - 1.0045 / S355JR / EN 10025-2 - HANDLES : SAME MATERIAL QUALITY AS THE PART ON WHICH THEY ARE WELDED - BRACKETS : SAME MATERIAL QUALITY AS THE PART ON WHICH THEY ARE WELDED - EYE BOLT , LUG , NUTS , WASHER , SPLIT PIN : SAME MATERIAL QUALITY AS FLANGE BOLTING - JACK SCREWS : CLASS 12.9 EN ISO 898-1 - GALVANIZED EN ISO 1461 - THRUST WASHER : BRASS 7- FULL PENETRATION WELD. DIMENSIONS SUITABLE FOR BRACKET THICKNESS. MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev This standard supersedes the Rhodia legacy standard EC219. It was reviewed with the team Capex X and HSE, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - RELATED DOCUMENTS : GEC-WW-MEC-STD830-02E : HOT INSULATION FIXING FOR STATIC EQUIPMENTS MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev OUTSIDE NOZZLE PIPE 355,6 RAISED FACE 430 460 505 80 A INSULATION PROTECTION ACCORDING GEC-WW-MEC-STD830-02E BOLTS M20 INSPIRED BY FLANGE DN 350 - PN10 150 OUTSIDE NOZZLE PIPE 505,6 RAISED FACE 580 INSULATION THK. 250 INSULATION THK. 250 610 655 OUTSIDE NOZZLE PIPE 406,4 RAISED FACE 482 515 565 SECTION A-A BOLTS M24 INSPIRED BY FLANGE DN 400 - PN10 100 OUTSIDE NOZZLE PIPE 506,4 RAISED FACE 582 INSULATION PROTECTION ACCORDING GEC-WW-MEC-STD830-02E A 615 MECHANICAL DEPARTMENT 665 This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. NOTES : 1 - ALL DIMENSIONS ARE GIVEN IN mm 2 - ALL THICKNESSES SHALL BE CALCULATED BY MANUFACTURER ACCORDING TO EQUIPMENT DESIGN CONDITIONS. 3 - MATERIALS : SEE EQUIPMENT GUIDE DRAWING 4 - HANDLING DEVICES SHOULD BE DESIGNED BY THE MANUFACTURER ACCORDING TO THE COVER WEIGHT (HANDLES, LIFTING LUG, DAVIT, ETC...) PAGE Rev A OUTSIDE NOZZLE PIPE 355,6 RAISED FACE 412,8 476,3 533,4 INSULATION PROTECTION ACCORDING GEC-WW-MEC-STD830-02E BOLTS 1" UNC INSPIRED BY FLANGE NPS 14" - 150# 150 OUTSIDE NOZZLE PIPE 505,6 RAISED FACE 562,8 INSULATION THK. 250 INSULATION THK. 250 626,3 683,4 OUTSIDE NOZZLE PIPE 406,4 RAISED FACE 469,9 539,8 596,9 SECTION A-A BOLTS 1" UNC INSPIRED BY FLANGE NPS 16" - 150# 100 OUTSIDE NOZZLE PIPE 506,4 INSULATION PROTECTION ACCORDING GEC-WW-MEC-STD830-02E A RAISED FACE 569,9 639,8 MECHANICAL DEPARTMENT 696,9 This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. NOTES : 1 - ALL DIMENSIONS ARE GIVEN IN mm 2 - ALL THICKNESSES SHALL BE CALCULATED BY MANUFACTURER ACCORDING TO EQUIPMENT DESIGN CONDITIONS. 3 - MATERIALS : SEE EQUIPMENT GUIDE DRAWING 4 - HANDLING DEVICES SHOULD BE DESIGNED BY THE MANUFACTURER ACCORDING TO THE COVER WEIGHT (HANDLES, LIFTING LUG, DAVIT, ETC...) PAGE Rev New Standard. It was reviewed with the team Capex X and HSE, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - RELATED DOCUMENTS : GEC-WW-MEC-STD830-02E : HOT INSULATION FIXING FOR STATIC EQUIPMENTS MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev 9 BRACING - IPE 80 TYPE OF TROLLEY TO CHOOSE BY THE MANUFACTURER 25 20 3 130 100 5 1 6 PTFE WASHER 2 THK. 0 20 MAIN AXLE 20 LOAD CAPACITY LABEL (NOTES 4 & 8) 5 ATTACH TO ADAPT TO THE TYPE OF TROLLEY 120 110 55 20 GREASE NIPPLE M6 M 20 HANDLE NUT NOTE 3 VARIABLE TO CALCULATE BY MANUFACTURER BOTTOM EYE BOLT LUGS DESIGN FOLLOWING C.G. LOCATION CENTER OF GRAVITY OF BLIND FLANGE WITH BUFFER 100 M 20 6 C.G. 150 68 4 R1 22 0 SPINDLE BOTTOM EYE BOLT SPLIT PIN 15 BACKING PLATE 24 FLAT SPOT FOR KEY 36 mm INSULATION THK. 16 HANDLE NUT 120 15 CHAMBERING 55 10 36 BUSHING 130 M 20 LEFT THREAD 65 INSULATION PROTECTION NOT REQUIRED ACCORDING GEC-WW-MEC-STD830-02E TOP EYE BOLT 110 100 M 20 LEFT THREAD SEE EQUIPMENT GUIDE DRAWING SEE EQUIPEMENT GUIDE DRAWING (BUT 950 MAX. ) TOP EYE BOLT HOLE BACKING PLATES DIMENSIONS SHALL BE DEFINED BY MANUFACTURER 14 100 x 70 20 450 DAVIT - IPN 100 20 200 R1 145 15 THRUST WASHER 5 VARIABLE TO ADAPT FOLLOWING TROLLEY DIMENSIONS M 10 x 20 110 12 BLIND FLANGE AND BUFFER DETAILS ACCORDING EQUIPMENT GUIDE DRAWING LUGS MECHANICAL DEPARTMENT NOTES : 1 - ALL DIMENSIONS ARE GIVEN IN mm. 2 -THIS DAVIT IS DESIGNED FOR A LOAD OF 700 kg MAXIMUM BUT THE THICKNESSES SHALL BE CHECKED AND JUSTIFIED BY THE MANUFACTURER, AND THEY SHALL BE CONSIDERED AS MINIMUM AFTER MACHINING. 3 - NUTS TO BE LOCKED AFTER ADJUSTMENT 4 - THE NOMINAL LOAD LABEL WILL BE PAINTED IN YELLOW WITH HEIGHT OF CHARACTERS = 50 mm 5 - MATERIALS : - DAVIT & BRACINGS : ASME SA-36 OR 1.0038 / S235JR / EN 10025-2 - BACKING PLATES : SAME MATERIAL AS EQUIPMENT SHELL - BUSHING AND THRUST WASHERS : BRONZE - PLATES, EYE BOLTS, SPINDLE, HANDLE NUT & MAIN AXLES : ASME SA-36 OR 1.0038 / S235JR / EN 10025-2 - SPLIT PIN : S.S. TYPE 304 - LUGS ON COVER : SAME MATERIAL AS COVER FLANGE This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev This standard supersedes Solvay legacy standard STD11017. It was reviewed with teams Capex X & HSE, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - OTHER DIAMETERS MAY IN FUTURE BE STUDIED AND WILL BE ADDED AS AND WHEN REQUIRED. MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev 3 MANDATORY LIGHT SLOPE TO AVOID WATER STAGNATION 3 MANDATORY 50 115 LIGHT SLOPE TO AVOID WATER STAGNATION 3 MANDATORY GASKET NOTE 1 3 MANDATORY 2 CROSS STIFFENERS 30 x 12 RING 30 x 12 35 30 SQUARE PITCH 20 mm TACK WELDED ON RING 3 NUTS M10 CONTINUOUSLY WELDED PTFE WASHER SCREWS M10 x 55 I.D. STOP PLATE 3 SUPPORTS FOR DN400 TO DN600 (NPS 16" TO 24") 4 SUPPORTS FOR DN700 TO DN900 (NPS 28" TO 36") NOZZLE THK. ACCORDING EQUIPMENT GUIDE DRAWING - 5 MIN. 60 5 (SLOTTED HOLE IN COVER RIBS) 25 50 85 55 25 20 TEST COVER OPENED POSITION VIEW 20 20 0 NOTE 3 25 1 HANDLE FOR DN400 TO DN600 (NPS 16" TO 24") FULL DISC GASKET 10 RIB 10 STOP PLATE NOTE 6 45 ACCORDING EQUIPMENT GUIDE DRAWING OPERATING HINGED COVER SNAP HOOK NOTE 4 E O.D. NOTES 1 - PTFE WALFLON TAPE 30 x 6 THK. FIXED WITH STAINLESS STEEL RIVETS ON COVER. EACH RIVET HOLE MUST BE IN FRONT OF A FLANGE BOLT HOLE (RIVET HOLES TO BE SEALED WITH SILICONE AFTER ASSEMBLING). 2 - MATERIALS: - LIGHT COVER AND FLANGE PROTECTION GRID : SAME MATERIAL AS EQUIPMENT INTERNALS. 25 35 5 2 HANDLES FOR DN700 TO DN900 (NPS 28" TO 36") HOLE FOR SPLIT F SIZE SIZE O.D. NPS DN A B C D E F G BOLTS Q' TY J COVER WEIGHT (kg) (NOTE 5) (mbar) (NOTE 5) TOTAL WEIGHT (kg) 16" 400 406 486 451 520 530 160 300 20 350 11,5 8,2 45 20" 500 508 588 553 620 630 160 350 20 450 16,5 7,6 60 24" 600 610 690 655 720 730 160 400 20 550 18,5 6 70 28" 700 711 791 756 830 840 200 455 24 655 25,5 6,1 90 32" 800 813 893 858 930 940 200 505 24 755 27,5 5 95 36" 900 914 994 959 1030 1040 200 555 24 855 32,5 4,8 110 I.D.-15 FOR 200mm NOZZLE LENGHT- 5 mm THK. - SCREWS AND NUTS ON NOZZLE PIPE : SAME MATERIAL AS EQUIPMENT INTERNAL SCREWS - GASKET : EXPANDED PTFE TYPE "WALFLON" TAPE 30 x 6 OR EQUIVALENT - TEST COVER: ASME SA 285 GRADE C (P235GH 1.0345 EN 10028-2) - TEST GASKET: KLINGERSIL C4400 3 mm THK OR EQUIVALENT (FULL DISC GASKET) - TEST BOLTS: ASME SA-193 GRADE B7 (CLASS 5.6 EN ISO 898 - 1) - TEST NUTS: ASME SA-194 GRADE 2H (CLASS 5 EN ISO 20898 - 2) 3 - RED PAINTED BLIND FLANGE FOR TEST (TO BE REMOVED AFTER TEST OR DELIVERY FOR SHOP FABRICATED EQUIPMENT). TO BE TENSE FOR A FULL OPENING. 5 - THE LIGHT COVER OPERATES AS A RELIEF-VALVE FOR THE EQUIPMENT, THEREFORE, THE WEIGHT OF COVER CANNOT BE MODIFIED . P" IS THE OPENING PRESSURE . 6 - SUPPORT FOR OPENING DETECTION SWITCH. DETAILS WILL BE PROVIDED DURING DETAIL ENGINEERING. 7 - ALL WELDS MUST BE CONTINUOUS. 8 - THE MANUFACTURER MUST CHECK THE OPENING PRESSURE BY A TEST AND PROVIDE A TEST REPORT IN THE DATA BOOK MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev This standard supersedes Solvay legacy standard STD11009. It was reviewed with teams Capex X & HSE, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev SECTION -AA- A 75 280 TO 300 400 2000 MAX. 530 MAX. 115 MANHOLE 200 A MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. NOTES : 1 - USE THIS STANDARD ONLY FOR EQUIPMENT WITHOUT INTERNAL CORROSION / EROSION. 2 - SEE EQUIPMENT GUIDE DRAWING FOR LADDER RUNGS QUANTITY 3 - RUNGS SHALL BE SAME MATERIAL AS SHELL OF EQUIPMENT. 4 - RUNGS WELDS SHALL BE 100 % DYE-PENETRANT CHECKED. PAGE Rev This standard supersedes the Rhodia legacy standard EC 222. It was reviewed with the team Capex X and HSE, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - RELATED DOCUMENTS : GEC-WW-MEC-STD830-02E : HOT INSULATION FIXING FOR STATIC EQUIPMENTS MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev 20 30 260 L - ACCORDING EQUIPMENT GUIDE DRAWING (NOTE 8) 20 180 1000 235 185 SEE EQUIPMENT GUIDE DRAWING 10 20 2 PIPES 1" SCH 80 DN 25 x 5,6 INSULATION H - ACCORDING EQUIPMENT GUIDE DRAWING 0 R80 150 50 50 TROLLEY SEE PAGE 4 FOR DETAILS (NOTE 5) 1000 50 P VIEW -X- GUIDE (NOTE 6) 20 E 20 20 BR AC IN D G N P 2 IP X 415 5 LOAD CAPACITY LABEL (NOTES 4 & 8) 750 MIN. STOP DISC DAVIT PIPE DN1 INSULATION PROTECTION NOT REQUIRED ACCORDING GEC-WW-MEC-STD830-02E 90 SEATING PLATE 20 E BACKING PLATE THK. DEFINED BY MANUFACTURER F B A B + 100 MIN. A NOTES : 300 1 - ALL DIMENSIONS ARE GIVEN IN mm. 2 - THE THICKNESSES SHALL BE CHECKED AND JUSTIFIED BY THE MANUFACTURER, BUT THEY SHALL BE CONSIDERED AS MINIMUM AFTER MACHINING. 3 - MATERIALS : - PLATES: ASME SA-283 GRADE C OR 1.0038 / S235JR / EN 10025-2 - DAVIT : ASME SA-53 GRADE B - TYPE E OR 1.0345 / P235GH / EN 10217-2 (WELDED PIPE) - BACKING PLATE : SAME MATERIAL AS EQUIPMENT SHELL - SEATING PLATE & STOP DISC : ASME SA-240 TYPE 304L OR 1.4307 / X2CRNI18-9 / EN 10028-7 - SPLIT PIN : S.S. TYPE 304 4 - THE NOMINAL LOAD LABEL WILL BE PAINTED IN YELLOW WITH HEIGHT OF CHARACTERS = 50 mm 5 - THE CART IS NOT MANDATORY, HIS PRESENCE IS DEFINED IN THE EQUIPMENT GUIDE DRAWING. 6 - WELDED GUIDE TO BE PROVIDED IF TROLLEY IS REQUESTED. 7 - THE HOIST WEIGHT IS LIMITED TO 20% OF NOMINAL LOAD 8 - SELECTION FOR DIMENSION "L" AND LOAD "P" , SEE TABLE ON PAGE 4 MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. A SECTION -AA- 5 0, A 50 MIN. PAGE Rev TROLLEY TYPE 1 136 FOR SPLIT PIN 80 R 57 ,2 50 15 DN1 GUIDE 30 x 30 (NOTE 6) 115 19 135 335 34 10 140 10 20 20 50 ARM NPS 4" SCH.80 DN 100 x 8,8 THK. 100 TROLLEY TYPE 2 FOR SPLIT PIN P - NOMINAL LOAD (kg) 190 50 15 4 L H 110 R8 (NOTE 7) ,2 34 GUIDE 30 x 30 (NOTE 6) 120 165 395 21 DN1 50 20 ARM NPS 6" SCH.80 DN 100 x 11 THK. 20 194 12 12 100 TROLLEY TYPE 3 2000 200 150 100 - - 2500 150 100 - - - 3000 150 100 - - - 2000 800 550 400 350 300 2500 650 450 350 250 200 3000 550 350 300 200 200 2000 2200 1500 1100 900 700 2500 1800 1200 900 800 600 3000 1500 1000 700 600 500 TROLLEY A TYPE DN1 DN2 4" SCH 80 DN 100 x 8,8 THK 2" SCH 80 DN 50 x 5,6 THK 1 210 150 133 x 6 12 6" SCH 80 DN 100 x 11 THK 3" SCH 80 DN 80 x 8 THK 2 300 200 194 x 10 16 3 400 250 245 x 10 20 8" SCH 80 4" SCH 80 DN 200 x 12,5 THK DN 100 x 8,8 THK B F FOR SPLIT PIN 140 R1 50 09 ,6 236 1000 1500 2000 2500 3000 15 34 GUIDE 30 x 30 (NOTE 6) MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. 50 ARM NPS 8" SCH.80 DN 200 x 12,5 THK. 20 115 185 22 445 1 DN 15 20 100 240 The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE 15 Rev This standard supersedes Solvay legacy standard STD10301. It was reviewed with the team Capex X, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES : - TYPE 3 OF STD10301 WAS NOT INCLUDED BECAUSE NEVER USED AND EXPENSIVE TO MANUFACTURE. A SIMPLER FILTRATION SOLUTION WILL BE APPLIED IN EACH FUTURE CASE. MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev A S ( NOTE 2 ) B S S ( NOTE 2 ) PLATE THK."S" S TYPE - 2 - AT THE END OF AN INNER PIPE TYPE - 1 - ON THE BOTTOM HEAD B PLATE THK."S" D FILTER (NOTE 6) DN ( NPS ) B = DN 100 20 50 3 FLAT BARS TO BE DEFINED ON EQUIPMENT GUIDE DRAWING 50 100 20 TO BE DEFINED ON EQUIPMENT GUIDE DRAWING B = DN 3 FLAT BARS DN ( NPS ) DN ( NPS ) 75 TO BE DEFINED ON EQUIPMENT GUIDE DRAWING FILTER (NOTE 6) 4 WINGS THK."S" 75 4 WINGS THK."S" DN ( NPS ) DN ( NPS ) NOTES : 1 - ALL DIMENSIONS ARE GIVEN IN mm 2 - THICKNESS " S " = 5 mm MIN. + 2 x INTERNAL CORROSION ALLOWANCE FOR CARBON STEEL. 3 mm MIN. + 2 x INTERNAL CORROSION ALLOWANCE FOR STAINLESS STEEL AND NONFERROUS MATERIAL. 3 - IN CASE OF DISCORDANCE WITH VESSEL STANDARD, EQUIPMENT GUIDE DRAWING SHALL GOVERN. 4 - MATERIAL : IN ACCORDANCE WITH EQUIPMENT GUIDE DRAWING. 5 - USE : WHEN REQUIRED AT ORIFICE OF CONNECTION NOZZLE FOR CENTRIFUGAL PUMP SUCTION LINE. 6 - OPTIONAL CIRCULAR FILTER. TO INSTALL ONLY IF REQUIRED ON EQUIPMENT GUIDE DRAWING. HEIGHT AND SPECIFICATION ACCORDING EQUIPMENT GUIDE DRAWING. B = DN S C B = DN C S DN ( NPS ) MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev This standard supersedes Solvay legacy standard STD11005. It was reviewed with the team Capex X, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES : - MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev ELEVATION VIEW SECTION -A-A- B A A B/2 R = 2 x E (NOTE 4) H G L D NOTE 4 e A M e e M K C B E e (NOTE 3) (NOTE 3) 40 6 300 60 360 400 375 450 12" 450 350 14" 400 DN NPS A B C D 100 4" 150 180 200 150 6" 225 270 200 8" 300 250 10" 300 E F B/2 L E B DN ( NPS ) E F G H K L M 4 130 20 45 180 30 30 6 4 195 30 70 280 30 45 80 8 6 260 40 90 375 30 60 500 100 10 6 325 50 105 475 50 75 540 600 120 10 6 390 50 140 575 50 75 525 630 700 140 12 8 455 50 160 675 50 100 16" 600 720 800 160 12 8 520 50 180 750 50 100 450 18" 675 810 900 180 14 10 585 50 200 850 50 120 500 20" 750 900 1000 200 16 12 650 50 220 950 50 120 600 24" 900 1080 1200 240 16 12 780 50 260 1100 50 120 NOTES : 1 - ALL DIMENSIONS ARE GIVEN IN mm 2 - MATERIALS IN ACCORDANCE WITH EQUIPMENT GUIDE DRAWING. 3 - MINIMUM THICKNESS ( CORROSION / EROSION ALLOWANCE EXCLUDED ). 4 - USED ONLY FOR DN 350 - NPS 14" MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev This standard supersedes Solvay legacy standard STD11006. It was reviewed with the team Capex X, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES : - MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev SECTION VIEW - 4 DEFLECTORS 1, 5 G (2 1,5 5 M G IN .) SECTION VIEW - 3 DEFLECTORS 5 (2 MIN. GAP IN M ) MIN. GAP = D = D DN NPS A B 100 4" 170 109 150 6" 220 149 C (NOTE 2) D E 100 65 G ( NOTE 3 ) DEFLECTOR WEIGHT QUANTITY ( NOTE 5 ) 4 kg 8 kg 150 3 = F 6 2 x M12 3 8" 270 194 175 11 kg 250 10" 330 229 200 15 kg 300 12" 380 272 G (2 1,5 5 M G IN ) (2 5 M IN 5 1, .) = 200 ) 14" 420 302 400 16" 460 340 M IN 350 23 kg 160 75 4 175 4 200 ) 0 M IN (1 (1 0 C C C 18" 520 365 500 20" 580 413 29 kg 38 kg 3 x M16 5 450 3 x M12 10 175 43 kg 200 63 kg 230 86 kg 6 = MIN. GAP ) 24" 680 488 650 26" 740 524 28" 775 614 12 0 (1 4 x M16 5 151 kg 265 = C 700 100 750 30" 820 650 800 32" 900 710 900 36" 195 kg 270 G (1 0 ) 300 236 kg 16 1000 770 283 kg 325 PLAN VIEW - TYPICAL IN 5 1, 5 (2 C SECTION VIEW - 5 DEFLECTORS 10 C M IN ) = B C 131 kg 250 8 MIN. GAP IN M 600 = C = B C C C M C MIN. GAP NOTES : = = = = = = D A = 1 - ALL DIMENSIONS ARE GIVEN IN mm. 2 - MINIMUM THK. EXCLUDING CORROSION ALLOWANCE. CORROSION ALLOWANCE IS APPLICABLE ON BOTH SIDES. 3 - BOLT DIA. MUST BE ADAPTED FOR CORROSION ALLOWANCE, IF APPLICABLE. GIVEN QUANTITY IS PER SIDE. 4 - MATERIALS : EXCEPT OTHERWISE NOTED ON EQUIPMENT GUIDE DRAWING: ) IN M - DEFLECTOR PLATES: SIMILAR TO SHELL - BOLTS : ASME SA 193 GRADE B8 ( S.S. 304) 1.4307 / X2CrNi18-9 / EN 10269 - NUTS : ASME SA 194 GRADE 8 ( S.S. 304) 1.4307 / X2CrNi18-9 / EN 10269 C 0 (1 OR HIGHER QUALITY 5 - IN CORRODED CONDITION. MECHANICAL DEPARTMENT G = C C C C C F The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. B = C = ) 1,5 G ( 25 MIN ) FLUSH WELD M IN This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. = MIN. GAP (1 0 5 (2 IN C 1, 5 G ) M WELDS DIMENSION TO ADAPT FOLLOWING SUPPORT PLATE THK. PAGE E Rev This standard supersedes Solvay legacy standard STD11016. It was reviewed with the team Capex X, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev ACCORDING EQUIPMENT GUIDE DRAWING NPS DN A B C D 1/2" 15 20 50 50 100 ( 3/4" ) ( 20 ) 25 50 50 100 1" 25 30 50 50 100 ( 1" 1/4 ) ( 32 ) 40 60 60 100 1" 1/2 40 45 70 70 100 50 50 80 80 100 ( 2" 1/2 ) ( 65 ) 65 100 100 130 3" 80 80 120 120 160 ( 3" 1/2 ) - 90 130 150 180 4" 100 100 150 170 200 ( 5" ) ( 125 ) 125 180 200 250 6" 150 150 230 250 300 8" 200 200 300 350 400 10" 250 250 350 400 500 12" 300 300 400 500 600 14" 350 350 450 550 700 16" 400 400 500 600 800 18" 450 450 550 700 900 20" 500 500 600 750 1000 ( 22" ) - 550 650 850 1100 24" 600 600 700 900 1200 2" VIEW -AD SUPPORT BRACKET(S) IF SPECIFIED ON EQUIPMENT GUIDE DRAWING B HOLES 15 DIA. FOR PLUG WELDS (NOTE 2) C a = 0,7 T A A R TELLTALE HOLE 1/4" NPT (NOTE 5) R 35 50 T - SAME THICKNESS AS SHELL BUT MAX. 6 THK. IN CORRODED CONDITION NOTES : 1 - ALL DIMENSIONS ARE GIVEN IN mm. MECHANICAL DEPARTMENT 2 - PLUG WELDS ; QUANTITY AND ARRANGEMENT SHALL BE DEFINED BY THE MANUFACTURER. THEY SHALL BE USED ONLY FOR VESSELS SUBJECT TO NEGATIVE DESIGN PRESSURE. This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. 3 - MATERIAL : EXCEPT OTHERWISE NOTED, USE SAME MATERIAL AS SHELL. 4 - A DYE PENETRANT TEST WILL BE PERFORMED ON ALL WELDS. PAGE 5 - TIGHTNESS OF WELD SEAMS SHALL BE TESTED WITH DRY AIR AT A MINIMUM 0,3 barg USING A SOAP SOLUTION. TELLTALE HOLE MUST BE PLUGGED & SEALED BY WELD PLUG IMMEDIATELY AFTER TIGHTNESS TEST. Rev This standard supersedes Solvay legacy standard STD11010. It was reviewed with the team Capex X, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev T T "ASME" EQUIPMENT NPS "ASME" EQUIPMENT - DRILLING DIMENSIONS, OUTSIDE DIAMETER, RAISED FACE DIMENSIONS AND FLANGE FACINGS FINISH ACCORDING TO ASME B16-5 CLASS 150. - GASKET DIMENSIONS ACCORDING TO ASME B16.21 - FLANGE THICKNESSES ACCORDING TO THE TABLE. - BOLTING DIMENSIONS ACCORDING TO ASME 18.2.1 & ASME 18.2.2 ( UNC 2A/2B ). T "EN" EQUIPMENT MASS ( kg ) MASS ( kg ) ( PAIR OF FLANGES WITH BOLTING ) ( mm ) ( PAIR OF FLANGES WITH BOLTING ) DN 1" 14 1,93 25 1,55 1" 1/2 16 2,79 40 2,75 2" 16 4,10 50 2,98 3" 18 6,44 80 5,82 4" 18 9,32 100 6,59 6" 20 12,75 150 10,33 8" 22 19,08 200 14,41 10" 24 28,68 250 25,56 12" 24 39,27 300 26,10 14" 26 53,42 350 35,71 16" 28 70,13 400 43,33 18" 30 80,78 150 52,75 20" 30 94,30 500 57,93 24" 32 126,22 600 77,84 NOTES : 1 - ONLY TO BE USED FOR NON PRESSURE PIPE CONNECTIONS INSIDE EQUIPMENTS 2 - MASS CALCULATED WITH SPECIFIC GRAVITY OF 7,85. 3 - MATERIALS : ACCORDING TO EQUIPMENT GUIDE DRAWING. 4 - MASS WILL BE ADAPTED WITH SPECIFIC GRAVITY OF USED MATERIAL. 5 - ALL WELDS MUST BE CONTINUOUS. MECHANICAL DEPARTMENT "EN" EQUIPMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. - FLANGES ACCORDING TO EN 1092-1 PN6 TYPE 01-B1 - GASKETS DIMENSIONS ACCORDING TO EN1514-1 TYPE IBC PAGE - BOLTING DIMENSIONS ACCORDING ISO 4017 / ISO 4032 Rev This standard supersedes Rhodia legacy standards EC209 & EC218. It was reviewed with the team Capex X, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - RELATED DOCUMENTS : - GEC-WW-MEC-STD112-02E "NOZZLES PROJECTION" - GEC-WW-IAE-GDE6-03E "GUIDE - INSTRUMENT INSTALLATION ON PIPING AND VESSEL MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev D1 NOTE 2 A ACCORDING EQUIPMENT GUIDE DRAWING NOTE 2 ACCORDING EQUIPMENT GUIDE DRAWING 150 75 ACCORDING EQUIPMENT GUIDE DRAWING D2 HOLES DEFINITION ACCORDING EQUIPMENT GUIDE DRAWING CENTERING PIN ACCORDING EQUIPMENT GUIDE DRAWING D1 D2 TYPE 4 TYPE 3 NOTE 2 D1 TYPE 2 NOTE 2 TYPE 1 ( STANDARD DESIGN ) C DN 32 DN 50 DN 80 DN 100 DN 150 DN 200 DN 250 DN 300 DN 350 DN 400 DN 450 DN 500 DN 600 DN 80 DN 100 DN 150 DN 150 DN 250 DN 300 DN 350 DN 400 DN 450 DN 500 DN 600 DN 600 DN 700 1 1/2" NPS 2" NPS 3" NPS 4" NPS 6" NPS 8" NPS 10" NPS 12" NPS 14" NPS 16" NPS 18" NPS 20" NPS 24" NPS 3" NPS 4" NPS 6" NPS 6" NPS 10" NPS 12" NPS 14" NPS 16" NPS 18" NPS 20" NPS 24" NPS 24" NPS 28" NPS EN D2 DN 50 D1 ASME D2 2" NPS NOTES : B 1 - ALL DIMENSIONS ARE IN mm 2 - SEE EQUIPMENT GUIDE DRAWING OR STANDARD GEC-WW-MEC-STD112-02E 3 - FOR DIP PIPES CONNECTED TO AN INSTRUMENT, SEE DOCUMENT GUIDE GEC-WW-IAE-GDE6-03E MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev 45 5 50 BOLTED GUIDES 50 45 45 5 TYPE 4 TYPE 1 FUNNEL (NOTE 4) FOR 6 50 6 6 WELDED GUIDES L 400 FOR L 400 L BOLTS M12 DN 250 (10" NPS) BOLTS M16 FOR D1> DN 250 (10" NPS) FOR D1 45 6 45 6 40 40 40 (FLANGE OD) FOR TYPE 6 6 L TYPE 2 45 FOR (FLANGE OD) L L TYPE 7 FOR TYPE 5 50 TYPE 3 > 50 FOR BOLTS M12 FOR D1 DN 250 (10" NPS) BOLTS M16 FOR D1> DN 250 (10" NPS) MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. 6 ACCORDING EQUIPMENT GUIDE DRAWING 50 50 FOR The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. NOTES : 1 - ALL DIMENSIONS ARE IN mm AND IN CORRODED CONDITION 2 - ALL DIMENSIONS SHALL BE CHECKED AND JUSTIFIED BY THE EQUIPMENT MANUFACTURER (BUT THEY SHALL BE CONSIDERED AS A MINIMUM) 3 - MATERIAL : SIMILAR TO EQUIPMENT SHELL. 4 - ALL FUNNEL DIMENSIONS ARE TYPICAL PAGE Rev New standard. It was reviewed with the team Capex X, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev BOLTING & GASKET ACCORDING EQUIPMENT GUIDE DRAWING ASME B16-5 SLIP-ON FLANGE OR FLAT FLANGE TYPE 01- EN 1092-1 MATERIAL SIMILAR TO EQUIPMENT NOZZLE FLANGE. DN - PN / NPS - CLASS : ACCORDING TO EQUIPMENT GUIDE DRAWING 20 20 ASTM A580 TYPE 304L 1.4307 X2CrNi18-9 EN 10088-3 TACK WELD EACH 100 mm. BUT MIN 8 WELDS PER GRID MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev New Standard. It was reviewed with the team Capex X, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev ALTERNATIVE WITH HEX. HEAD SCREW DETAIL 2 (NOTE 6) ALTERNATIVE WITH PLUG WELD DETAIL 3 (NOTE 6) LINING WELDABLE TO FLANGE 20 DETAIL 1 NOTES 1 & 2 PLUG WELD DETAIL 1 3 NOTE 3 IN S.S. 304 TO INSTALL IMMEDIATLY AFTER WELDING OF THE LINING IN S.S. 304 TO INSTALL IMMEDIATLY AFTER WELDING OF THE LINING BUFFER WELD SAME GRADE MATERIAL AS LINING HEX. HEAD SCREW SAME MATERIAL AS LINING 18 22 DETAIL 2 M8 3,5 DETAIL 3 18 20 NOTE 3 SLOTTED COUNTERSUNK HEAD SCREW SAME MATERIAL AS LINING NOTES : M8 1 - FOR TONGUE, GROOVE AND RING JOINT FACE, THE THICKNESS AND PROFILE MUST BE ADAPTED ACCORDINGLY 2 - SURFACE FINISH FOR JOINTING FACES : SERRATED CONCENTRIC GROOVES ACCORDING RULES OF EN 1092-1 OR ASME B16.5 3 - THESE SURFACES SHALL BE NOT CORRODED, CLEAN, DRY AND DEGREASED BEFORE WELDING OF THE LINING. 4 - QUANTITY AND LAYOUT OF PLUG WELDS IS TO BE DEFINED BY EQUIPMENT MANUFACTURER BUT NO LESS THAN 4 EQUISPACED WELDS FOR NPS 8" ( DN 200 ) 8 EQUISPACED WELDS - MORE 1 WELD IN CENTER OF FLANGE - FOR NPS > 8" ( DN > 200 ). 5 - BLIND FLANGE AND LINING MATERIAL ACCORDING EQUIPMENT GUIDE DRAWING. 6 - THE ALTERNATIVE WITH HEX. HEAD SCREWS IS THE STANDARD VERSION. USE SLOTTED COUNTERSUNK HEAD SCREWS FOR EQUIPMENTS TO BE POLISHED. 7 - ALL WELDS SHALL BE 100 % DYE-PENETRANT CHECKED AND TIGHTNESS TEST SHALL BE PERFORMED. MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev 5 MIN. AFTER MACHINING NOTES 1 & 2 LINING UNWELDABLE TO FLANGE 5 MIN. AFTER MACHINING 3 SILVER BRAZING New standard. It was reviewed with teams Capex X & HSE, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev DETAIL1 DETAIL 2 ELEVATION VIEW TOP VIEW DETAIL 1 50 TAPPING SCREWS OVERFLOW LEVEL OR MAX. LIQUID LEVEL TANK WALL 3) T EN EX T EN RE C S A NG L E 200 50 40 20 UPPER PART TAPPING SCREWS D. K O. TAN SC R E EN 50 TAPPING SCREWS NOZZLE COVER SCREEN OT E (N X SPLASH SCREEN CORRUGATED PLATE 0,7 MIN. THK. HORIZONTAL RING EX T EN T D2 TANK WALL DETAIL 2 A NG L E D1 30 FOLDED ANGLE 3 THK. IN CORRODED CONDITION BUND H MIN. GAP RIVET HOLE FOR ACCESS TO NOZZLE WELDS USE GREATEST OF D1 - D2 50 50 BUND WALL MIN. NOZZLE COVER SCREEN 1000 MAX. (TYP.) SPLASH SCREEN 20 DETAIL 3 BUND SC REE N LOWER PART FOLDED ANGLE DETAIL 3 TANK WALL OF NG RDI PE O CC TY T A ATE DAP ED PL A 0 TO GAT ~ 50 ORRU C VERTICAL CLOSING ANGLE AT SPLASH SCREEN EXTREMITIES FOLDED ANGLE A NG L E T EN EX T NOTES : 1 - ALL DIMENSIONS ARE GIVEN IN mm. 2 - ALL DIMENSIONS SHALL BE CHECKED AND JUSTIFIED BY THE MANUFACTURER. 3 - X = 0,5 (H + 10 P) ( X = m. H = m. P = MAX. OPERATING PRESSURE OF TANK = barg.) 4 - MATERIALS : - SPLASH SCREEN, NOZZLE COVER SCREEN & VERTICAL CLOSING ANGLE : ALUMINUM OR STAINLESS STEEL SA 240 TYPE 304L (X2CrNi18-9 1.4307 EN 10028-7) (TO DEFINE BY THE PROJECT) - HORIZONTAL RING, RIVETS & TAPPING SCREWS : SA 240 TYPE 304L (X2CrNi18-9 1.4307 EN 10028-7) - FOLDED ANGLE 50x50 : IDENTICAL TO TANK MATERIAL 5 - REMOVE BURRS FROM ALL EDGES WITH 180 GRIT SANDPAPER AND THEN PROTECT THE SHARP EDGES WITH A RUBBER PROTECTION PROFILE. RIVETS MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. HORIZONTAL RING PAGE RIVETS SPLASH SCREEN Rev New Standard. It was reviewed with the team Capex X, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev A + 25 A 2xD A A + 25 2xD NOTE 4 I.D. B.C.D. STOP BLOCK DIMENSIONS DETERMINED BY MANUFACTURER OF EQUIPMENT CLAMPED ELEMENT INTERNAL DIA. OF THE EQUIPMENT I.D. > 3000 QUANTITY M12 2 M16 4 M20 4 M24 4 M33 6 M36 > B.C.D. x 3,14 / 1500 ROUNDED TO THE NEXT HIGHER EVEN NUMBER NOTES : MECHANICAL DEPARTMENT 1 - ALL DIMENSIONS ARE IN GIVEN mm. 2 - LOCATE THE JACK SCREWS IN THE FLANGE BOLT CIRCLE, BETWEEN 2 FLANGE BOLTS AS SYMMETRICALLY AS POSSIBLE. This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. JACK SCREW HOLE TO BE THREADED OVER FULL FLANGE THICKNESS. 4 - JACK SCREWS SHALL BE FITTED IN THE FLANGE OF THE REMOVABLE PART ( E.G. FOR HEAT EXCHANGER : AT SHELL COVER FLANGE , AT CHANNEL FLANGE AT TUBESHEET) 5 - MATERIALS : JACK SCREWS : CLASS 12.9 / EN ISO 898-1 (GALV. EN ISO 1461) OR ASME SA-540 GRADE B22 CLASS 1 (GALV. ASTM A153) STOP BLOCK : IDENTICAL TO CLAMPED ELEMENT PAGE Rev This standard supersedes Solvay legacy standard STD11001. It was reviewed with the team Capex X, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - IT WAS CREATED FOR THE MOST COMMON LANGUAGES . OTHERS NAMEPLATES WILL BE MADE AS AND WHEN REQUIRED. - RELATED DOCUMENTS : GEC-WW-MEC-STD112-35E : BRACKET SUPPORT FOR NAMEPLATE SUMMARY OF NAMEPLATE TYPES : - ENGLISH LANGUAGE INSIDE EEC VESSEL HEAT EXCHANGER JACKETED VESSEL PAGE 3 PAGE 4 PAGE 5 OUTSIDE EEC ASME VESSEL ASME HEAT EXCHANGER W/UNFIXED TUBESHEETS ASME HEAT EXCHANGER W/FIXED TUBESHEETS ASME JACKETED VESSEL PAGE 6 PAGE 7 PAGE 8 PAGE 9 - FRENCH LANGUAGE INSIDE EEC VESSEL HEAT EXCHANGER JACKETED VESSEL PAGE 10 PAGE 11 PAGE 12 - DUTCH LANGUAGE INSIDE EEC VESSEL HEAT EXCHANGER JACKETED VESSEL PAGE 13 PAGE 14 PAGE 15 - PORTUGUESE LANGUAGE (FOR BRAZILIAN EQUIPMENTS) NR-13 VESSEL NR-13 HEAT EXCHANGER NR-13 JACKETED VESSEL PAGE 16 PAGE 17 PAGE 18 MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev 165 155 5 5 5 (MANUFACTURER'S NAME, ADRESS AND LOGO) YEAR BUILT (YEAR OF THE MANUFACTURING COMPLETION) SERVICE (NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET) EQUIPMENT CATEGORY (DIRECTIVE 2014/68/EU) OPERATING PRESSURE (7) PS : MAX. ALLOWABLE PRESSURE (7) MIN. ALLOWABLE PRESSURE (7) (7) PT : TEST PRESSURE (VERT. / HORIZ.) bar (7) bar (AREA FOR bar STAMPS) bar (45 x 56) 155 (DIRECTIVE 2014/68/EU) 145 FLUID GROUP OPERATING TEMPERATURE TS min. / TS max. ALLOWABLE TEMPERATURE TOTAL CORROSION AND EROSION ALLOWANCE mm RADIOGRAPHY % (8) HEAT TREATMENT TEST DATE (5) CONSTRUCTION CODE & EDITION (FLUIDS GIVEN ON GUIDE DWG. OR DATA SHEET) FLUIDS TOTAL VOLUME TARE MASS (10) L DENSITY kg MAX. FILLING MASS kg/L (9) kg 5 R2 SCALE : 1/1 NOTES : 1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD. 2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR X2CrNi18-9 - 1.4307 - EN 10028-7. 3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED BACKGROUND. 4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm. 5 - THE "CE" MARK MAY NOT APPEAR IF THE EQUIPMENT IS NOT SUBJECTED TO "CE" MARKING ACCORDING TO THE DIRECTIVE 2014/68/EU MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. 6 - FOR NAMEPLATE SUPPORT SEE Ta91/100/06/AD. GEC-WW-MEC-STD112-35E 7 - RELATIVE PRESSURE 8 - YES OR NONE 9 - THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY 10 - INCLUDING INTERNALS, WITHOUT EXTERNAL DEVICES (LADDERS,PLATFORMS ,ETC ...) 11 - THIS STANDARD IS ALSO APPLICABLE FOR STORAGE TANKS. PAGE Rev 165 155 5 5 5 (MANUFACTURER'S NAME, ADRESS AND LOGO) YEAR BUILT (YEAR OF THE MANUFACTURING COMPLETION) SERVICE (NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET) EQUIPMENT CATEGORY (DIRECTIVE 2014/68/EU) TUBE SIDE OPERATING PRESSURE (7) bar (7) bar PS : MAX. ALLOWABLE PRESSURE (7) bar (7) bar MIN. ALLOWABLE PRESSURE (7) bar (7) bar STAMPS) bar (37 x 52) PT : TEST PRESSURE (VERT. / HORIZ.) (7) (7) bar (7) (7) (AREA FOR 155 (DIRECTIVE 2014/68/EU) 145 SHELL SIDE PRODUCT GROUP OPERATING TEMPERATURE TS min. / TS max. ALLOWABLE TEMPERATURE TOTAL CORROSION AND EROSION ALLOWANCE mm RADIOGRAPHY mm % (8) HEAT TREATMENT % (8) TEST DATE (5) CONSTRUCTION CODE & EDITION FLUIDS SHELL VOLUME L DENSITY (SHELL / TUBES) TUBE VOLUME L MAX. FILLING MASS (9) kg kg EXCHANGE SURFACE (11) m TARE MASS (10) kg/L 5 R2 SCALE : 1/1 NOTES : 1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD. 2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR X2CrNi18-9 - 1.4307 - EN 10028-7. 3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED BACKGROUND. 4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm. 5 - THE "CE" MARK MAY NOT APPEAR IF THE EQUIPMENT IS NOT SUBJECTED TO "CE" MARKING ACCORDING TO THE DIRECTIVE 2014/68/EU ( E.G.: IF PS <= 0.5 Bar ) 6 - FOR NAMEPLATE SUPPORT SEE Ta91/100/06/AD. GEC-WW-MEC-STD112-35E. 7 - RELATIVE PRESSURE 8 - YES OR NONE 9 - SUM OF BOTH SIDES, CONSIDERING THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY. 10 - INCLUDING BUNDLE, WITHOUT EXTERNAL DEVICES (LADDERS, PLATFORMS, ETC...) 11 - TOTAL EXTERNAL SURFACE OF TUBES. 12 - THIS NAMEPLATE IS SPECIFIC TO SHELL AND TUBE HEAT EXCHANGERS AND SHALL BE ADAPTED BY MANUFACTURER FOR OTHER TYPE OF HEAT EXCHANGER. MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev 165 155 5 5 5 (MANUFACTURER'S NAME, ADRESS AND LOGO) YEAR BUILT (YEAR OF THE MANUFACTURING COMPLETION) SERVICE (NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET) (DIRECTIVE 2014/68/EU) (DIRECTIVE 2014/68/EU) OPERATING PRESSURE (7) PS : MAX. ALLOWABLE PRESSURE (7) (7) MIN. ALLOWABLE PRESSURE PT : TEST PRESSURE (VERT. / HORIZ.) (7) (7) bar bar (7) bar (AREA FOR bar STAMPS) (7) bar (7) (7) bar (7) MAX. DIFFERENTIAL DESIGN PRESSURE bar (7) bar 155 PRODUCT GROUP EQUIPMENT CATEGORY 145 SHELL SIDE JACKET SIDE (37 x 54) bar OPERATING TEMPERATURE TS min. / TS max. ALLOWABLE TEMPERATURE TOTAL CORROSION AND EROSION ALLOWANCE mm mm % % RADIOGRAPHY (8) HEAT TREATMENT TEST DATE (5) CONSTRUCTION CODE & EDITION FLUIDS kg/L SHELL VOLUME L JACKET VOLUME L (9) kg kg (9) kg TARE MASS (10) 5 R2 SCALE : 1/1 NOTES : 1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD. 2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR X2CrNi18-9 - 1.4307 - EN 10028-7. 3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED BACKGROUND. 4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm. 5 - THE "CE" MARK MAY NOT APPEAR IF THE EQUIPMENT IS NOT SUBJECTED TO "CE" MARKING ACCORDING TO THE DIRECTIVE 2014/68/EU 6 - FOR NAMEPLATE SUPPORT SEE Ta91/100/06/AD. GEC-WW-MEC-STD112-35E 7 - RELATIVE PRESSURE 8 - YES OR NONE 9 - THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY 10 - INCLUDING INTERNALS, WITHOUT EXTERNAL DEVICES (LADDERS, PLATFORMS, ETC....) MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev 180 170 5 EXAMPLE OF ADDITIONAL NAMEPLATE FOR " U" STAMPED EQUIPMENTS (OTHERS DIMENSIONS AND LAYOUT CAN BE USED) (NOTE 11) 5 5 CERTIFIED BY CERTIFIED BY (MANUFACTURER'S NAME, ADRESS AND LOGO) ACME MFG. YEAR BUILT (YEAR OF THE MANUFACTURING COMPLETION) SERVICE U W - RT1 HT (NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET) OPERATING PRESSURE (6) bar DESIGN PRESSURE (6) bar TEST PRESSURE (VERT. / HORIZ.) (6) (6) MAWP 12 bar AT 200 MAWP - 0,5 bar AT 150 AT 12 YEAR 2014 MDMT - 20 SERIAL # 1234567 bar bar OPERATING TEMPERATURE SCALE : 1/1 (6) MAX. ALLOWABLE WORKING PRESSURE (6) MAX. ALLOWABLE EXTERNAL WORKING PRESSURE (6) 155 MAX. ALLOWABLE WORKING PRESSURE 145 DESIGN TEMPERATURE ( AREA FOR STAMPS ) (6) bar mm TOTAL CORROSION AND EROSION ALLOWANCE % RADIOGRAPHY (7) HEAT TREATMENT TEST DATE CONSTRUCTION CODE & EDITION (FLUIDS GIVEN ON GUIDE DWG. OR DATA SHEET) FLUIDS TOTAL VOLUME TARE MASS (9) L DENSITY kg MAX. FILLING MASS (DESIGN DENSITY) (8) kg/L kg 5 R2 SCALE : 1/1 NOTES : 1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD. 2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR X2CrNi18-9 - 1.4307 - EN 10028-7. 3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED BACKGROUND. 4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm. 5 - FOR NAMEPLATE SUPPORT SEE Ta91/100/06/AD. GEC-WW-MEC-STD112-35E 6 - RELATIVE PRESSURE 7 - YES OR NONE 8 - THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY 9 - INCLUDING INTERNALS, WITHOUT EXTERNAL DEVICES (LADDERS,PLATFORMS,ETC....) 10 - THIS STANDARD IS ALSO APPLICABLE FOR STORAGE TANKS. 11 - FOR "U" STAMPED EQUIPMENTS, AN ADDITIONAL NAMEPLATE CONFORMING TO THE CODE EXAMPLE SHALL BE USED, WITH OTHERS MANDATORY MARKINGS AS TYPE OF CONSTRUCTION ( W , P ,...) - SPECIAL SERVICE ( L , UB ,...) - EXTENT OF RADIOGRAPHY ( RT1 , RT2 ,...) - POSTWELD HEAT TREATMENT ( HT,...). MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev 180 170 EXAMPLE OF ADDITIONAL NAMEPLATE FOR " U" STAMPED HEAT EXCHANGERS WITH UNFIXED TUBESHEETS (OTHERS DIMENSIONS AND LAYOUT CAN BE USED (NOTE 12)) 5 5 5 CERTIFIED BY (MANUFACTURER'S NAME, ADRESS AND LOGO) CERTIFIED BY ACME MFG. YEAR BUILT MAWP 12 / - 1 (YEAR OF THE MANUFACTURING COMPLETION) SERVICE bar - 20 (6) bar (6) bar DESIGN PRESSURE (6) bar (6) bar (6) (6) AT 12 AT 100 AT 10 YEAR 2014 bar TUBE SIDE OPERATING PRESSURE TEST PRESSURE (VERT. / HORIZ.) 200 U SHELL MDMT W - RT1 (NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET) SHELL SIDE AT bar (6) (6) MAWP 10 bar bar TUBES DESIGN TEMPERATURE MAX. ALLOWABLE WORKING PRESSURE (6) (6) MAX. ALLOWABLE WORKING PRESSURE (6) (6) (6) (6) (6) TOTAL CORROSION AND EROSION ALLOWANCE ( AREA FOR STAMPS ) (33 x 67) (6) bar mm RADIOGRAPHY MDMT - 20 SERIAL # 1234567 bar bar mm % % (7) HEAT TREATMENT 155 145 OPERATING TEMPERATURE (7) SCALE : 1/1 TEST DATE CONSTRUCTION CODE & EDITION (FLUIDS GIVEN ON GUIDE DWG. OR DATA SHEET) FLUIDS (FLUIDS GIVEN ON GUIDE DWG. OR DATA SHEET) SHELL VOLUME L DENSITY (SHELL / TUBES) TUBE VOLUME L MAX. FILLING MASS kg EXCHANGE SURFACE TARE MASS (9) kg/L (8) kg (10) m 5 R2 SCALE : 1/1 NOTES : 1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD. 2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR X2CrNi18-9 - 1.4307 - EN 10028-7. 3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED BACKGROUND. 4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm. 5 - FOR NAMEPLATE SUPPORT SEE GEC-WW-MEC-STD112-35E. Ta91/100/06/AD. 6 - RELATIVE PRESSURE 7 - YES OR NONE 8 - SUM OF BOTH SIDES, CONSIDERING THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY. 9 - INCLUDING BUNDLE, WITHOUT EXTERNAL DEVICES (LADDERS,PLATFORMS,ETC....) 10 - TOTAL EXTERNAL SURFACE OF TUBES. 11 - THIS NAMEPLATE IS SPECIFIC TO SHELL AND TUBE HEAT EXCHANGERS AND SHALL BE ADAPTED BY MANUFACTURER FOR OTHER TYPE OF HEAT EXCHANGER. 12- - FOR "U" STAMPED EXCHANGERS, AN ADDITIONAL NAMEPLATE CONFORMING TO THE CODE EXAMPLE SHALL BE USED, WITH OTHERS MANDATORY MARKINGS AS TYPE OF CONSTRUCTION ( W , P ,...) - SPECIAL SERVICE ( L , UB ,...) - EXTENT OF RADIOGRAPHY ( RT1 , RT2 ,...) - POSTWELD HEAT TREATMENT ( HT,...). MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev 180 170 5 5 5 CERTIFIED BY EXAMPLE OF ADDITIONAL NAMEPLATE FOR " U" STAMPED HEAT EXCHANGERS WITH FIXED TUBESHEETS (OTHERS DIMENSIONS AND LAYOUT CAN BE USED) (NOTE 11) (MANUFACTURER'S NAME, ADRESS AND LOGO) CERTIFIED BY YEAR BUILT ACME MFG. (YEAR OF THE MANUFACTURING COMPLETION) MAWP 12 / - 1 SERVICE (NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET) SHELL SIDE (6) OPERATING PRESSURE (6) DESIGN PRESSURE TEST PRESSURE (VERT. / HORIZ.) (6) (6) bar (6) - 20 MAWP 10 bar DESIGN TEMPERATURE MAX. ALLOWABLE WORKING PRESSURE (6) (6) STAMPS) (6) (6) (33 x 67) (6) bar mm % % (7) HEAT TREATMENT (7) TEST DATE CONSTRUCTION CODE & EDITION L DENSITY (SHELL / TUBES) TUBE VOLUME L MAX. FILLING MASS kg EXCHANGE SURFACE (9) bar 100 AT 12 bar YEAR 2014 (FLUIDS GIVEN ON GUIDE DWG. OR DATA SHEET) SHELL VOLUME TARE MASS MDMT - 20 SERIAL # 1234567 (FLUIDS GIVEN ON GUIDE DWG. OR DATA SHEET) FLUIDS AT bar CAUTION : THE CODE REQUIRED PRESSURES AND TEMPERATURES MARKED ON THE HEAT EXCHANGER RELATE TO THE BASIC DESIGN CONDITIONS. THE HEAT EXCHANGER DESIGN HAS BEEN EVALUATED FOR SPECIFIC OPERATING CONDITIONS AND SHALL BE REEVALUATED BEFORE IT IS OPERATED AT DIFFERENT OPERATING CONDITIONS. bar mm 170 (6) 160 (6) TOTAL CORROSION AND EROSION ALLOWANCE 12 TUBES (AREA FOR MAX. ALLOWABLE WORKING PRESSURE RADIOGRAPHY AT bar (6) OPERATING TEMPERATURE (6) 200 bar (6) bar (6) AT U SHELL MDMT W - RT1 TUBE SIDE bar bar kg/L (8) kg (10) m SCALE : 1/1 CAUTION : THE CODE REQUIRED PRESSURES AND TEMPERATURES MARKED ON THE HEAT EXCHANGER RELATE TO THE BASIC DESIGN CONDITIONS. THE HEAT EXCHANGER DESIGN HAS BEEN EVALUATED FOR SPECIFIC OPERATING CONDITIONS AND SHALL BE REEVALUATED BEFORE IT IS OPERATED AT DIFFERENT OPERATING CONDITIONS. 5 R2 SCALE : 1/1 NOTES : 1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD. 2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR X2CrNi18-9 - 1.4307 - EN 10028-7. 3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED BACKGROUND. 4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm. 5 - FOR NAMEPLATE SUPPORT Ta91/100/06/AD. SEE GEC-WW-MEC-STD112-35E. 6 - RELATIVE PRESSURE 7 - YES OR NONE 8 - SUM OF BOTH SIDES, CONSIDERING THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY. 9 - INCLUDING BUNDLE, WITHOUT EXTERNAL DEVICES (LADDERS,PLATFORMS,ETC....) 10 - TOTAL EXTERNAL SURFACE OF TUBES. 11 - FOR "U" STAMPED EQUIPMENTS, AN ADDITIONAL NAMEPLATE CONFORMING TO THE CODE EXAMPLE SHALL BE USED, WITH OTHERS MANDATORY MARKINGS AS TYPE OF CONSTRUCTION ( W , P ,...) - SPECIAL SERVICE ( L , UB ,...) - EXTENT OF RADIOGRAPHY ( RT1 , RT2 ,...) - POSTWELD HEAT TREATMENT ( HT,...). MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev 180 170 5 5 5 CERTIFIED BY EXAMPLE OF ADDITIONAL NAMEPLATE FOR " U" STAMPED JACKETED EQUIPMENTS (OTHERS DIMENSIONS AND LAYOUT CAN BE USED) (NOTE 10) (MANUFACTURER'S NAME, ADRESS AND LOGO) CERTIFIED BY ACME MFG. YEAR BUILT MAWP 12 / - 1 (YEAR OF THE MANUFACTURING COMPLETION) SERVICE bar - 20 (6) bar (6) bar DESIGN PRESSURE (6) bar (6) bar (6) (6) (6) bar (6) MAWP 10 bar (6) (6) (AREA FOR MAX. ALLOWABLE WORKING PRESSURE (6) (6) STAMPS) (6) (6) (6) TOTAL CORROSION AND EROSION ALLOWANCE RADIOGRAPHY AT 100 AT 10 YEAR 2014 bar (6) bar MDMT - 20 SERIAL # 1234567 bar (33 x 70) N.A. bar 155 MAX. ALLOWABLE WORKING PRESSURE 145 DESIGN TEMPERATURE (6) 12 JACKET OPERATING TEMPERATURE MAX. DIFFERENTIAL DESIGN PRESSURE AT JACKET SIDE OPERATING PRESSURE TEST PRESSURE (VERT. / HORIZ.) 200 U SHELL MDMT W - RT1 (NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET) SHELL SIDE AT bar mm mm % % SCALE : 1/1 (7) HEAT TREATMENT TEST DATE CONSTRUCTION CODE & EDITION (FLUIDS GIVEN ON GUIDE DWG. OR DATA SHEET) FLUIDS (FLUIDS GIVEN ON GUIDE DWG. OR DATA SHEET) DENSITY (SHELL / JACKET) kg/L SHELL VOLUME L JACKET VOLUME L (8) kg kg (8) kg TARE MASS (9) 5 R2 SCALE : 1/1 NOTES : 1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD. 2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR X2CrNi18-9 - 1.4307 - EN 10028-7. 3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED BACKGROUND. 4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm. 5 - FOR NAMEPLATE SUPPORT SEE Ta91/100/06/AD. GEC-WW-MEC-STD112-35E 6 - RELATIVE PRESSURE 7 - YES OR NONE 8 - THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY 9 - INCLUDING INTERNALS, WITHOUT EXTERNAL DEVICES (LADDERS,PLATFORMS,ETC....) 10 - FOR "U" STAMPED EQUIPMENTS, AN ADDITIONAL NAMEPLATE CONFORMING TO THE CODE EXAMPLE SHALL BE USED, WITH OTHERS MANDATORY MARKINGS AS TYPE OF CONSTRUCTION ( W , P ,...) - SPECIAL SERVICE ( L , UB ,...) - EXTENT OF RADIOGRAPHY ( RT1 , RT2 ,...) - POSTWELD HEAT TREATMENT ( HT,...). MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev 165 155 5 5 5 (MANUFACTURER'S NAME, ADRESS AND LOGO) ANNEE DE CONSTRUCTION SERVICE (YEAR OF THE MANUFACTURING COMPLETION) GROUPE DE FLUIDE (DIRECTIVE 2014/68/EU) CATEGORIE DE L'EQUIPEMENT (DIRECTIVE 2014/68/EU) (7) bar PRESSION MAXIMALE ADMISSIBLE (7) bar (AREA FOR PRESSION MINIMALE ADMISSIBLE (7) bar STAMPS) bar (45 x 56) PRESSION D' EPREUVE (HORIZONTALE / VERTICALE) (7) (7) 145 PRESSION NORMALE DE SERVICE 155 (NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET) TEMPERATURE NORMALE DE SERVICE TS min. / TSmax. TEMPERATURES ADMISSIBLES SUREPAISSEUR TOTALE DE CORROSION/EROSION mm RADIOGRAPHIE % (8) TRAITEMENT THERMIQUE DATE DE L' EPREUVE (5) CODE DE CONSTRUCTION & EDITION FLUIDES VOLUME TOTAL TARE (10) L MASSE SPECIFIQUE kg MASSE DE REMPLISSAGE kg/L (9) kg 5 R2 SCALE : 1/1 NOTES : 1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD. 2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR X2CrNi18-9 - 1.4307 - EN 10028-7. 3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED BACKGROUND. 4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm. 5 - THE "CE" MARK MAY NOT APPEAR IF THE EQUIPMENT IS NOT SUBJECTED TO "CE" MARKING ACCORDING TO THE DIRECTIVE 2014/68/EU 6 - FOR NAMEPLATE SUPPORT SEE GEC-WW-MEC-STD112-35E Ta91/100/06/AD. 7 - RELATIVE PRESSURE 8 - YES (OUI) OR NONE (NON) 9 - THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY 10 - INCLUDING INTERNALS, WITHOUT EXTERNAL DEVICES (LADDERS,PLATFORMS, ETC....) 11 - THIS STANDARD IS ALSO APPLICABLE FOR STORAGE TANKS. MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev 165 5 155 5 5 (MANUFACTURER'S NAME, ADRESS AND LOGO) ANNEE DE CONSTRUCTION SERVICE (YEAR OF THE MANUFACTURING COMPLETION) (NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET) CALANDRE (DIRECTIVE 2014/68/EU) PRESSION NORMALE DE SERVICE (7) bar (7) bar PRESSION MAXIMALE ADMISSIBLE (7) bar (7) bar PRESSION MINIMALE ADMISSIBLE (7) bar (7) bar STAMPS) bar (37 x 52) PRESSION D' EPREUVE (7) (7) bar (7) (7) 155 (AREA FOR 145 GROUPE DE FLUIDE BOITE TEMPERATURE NORMALE DE SERVICE TS min. / TS max. TEMPERATURES ADMISSIBLES SUREPAISSEUR TOTALE DE CORROSION/EROSION mm RADIOGRAPHIE mm % TRAITEMENT THERMIQUE (8) % (8) DATE DE L' EPREUVE (5) CODE DE CONSTRUCTION & EDITION FLUIDES VOLUME CALANDRE L MASSE SPECIFIQUE ( CALANDRE / BOITE ) VOLUME BOITE L MASSE DE REMPLISSAGE (9) kg kg SURFACE D' ECHANGE (11) m TARE (10) kg/L 5 R2 SCALE : 1/1 NOTES : 1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD. 2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR X2CrNi18-9 - 1.4307 - EN 10028-7. 3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED BACKGROUND. 4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm. 5 - THE "CE" MARK MAY NOT APPEAR IF THE EQUIPMENT IS NOT SUBJECTED TO "CE" MARKING ACCORDING TO THE DIRECTIVE 2014/68/EU MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. 6 - FOR NAMEPLATE SUPPORT SEE Ta91/100/06/AD. GEC-WW-MEC-STD112-35E 7 - RELATIVE PRESSURE 8 - YES (OUI) OR NONE (NON) 9 - SUM OF BOTH SIDES, CONSIDERING THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY 10 - INCLUDING BUNDLE, WITHOUT EXTERNAL DEVICES (LADDERS, PLATFORMS, ETC...) 11 - TOTAL EXTERNAL SURFACE OF TUBES. 12 - THIS NAMEPLATE IS SPECIFIC TO SHELL AND TUBE HEAT EXCHANGERS AND SHALL BE ADAPTED BY MANUFACTURER FOR OTHER TYPE OF HEAT EXCHANGER. PAGE Rev 165 155 5 5 5 (MANUFACTURER'S NAME, ADRESS AND LOGO) (YEAR OF THE MANUFACTURING COMPLETION) ANNEE DE CONSTRUCTION (NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET) SERVICE DOUBLE ENVELOPPE CORPS PRESSION NORMALE DE SERVICE (7) PRESSION MAXIMALE ADMISSIBLE (7) (7) PRESSION MINIMALE ADMISSIBLE PRESSION D' EPREUVE (7) (7) bar bar (7) bar (AREA FOR bar STAMPS) (7) bar (7) (7) PRESSION DIFFERENTIELLE MAXIMALE bar (7) bar bar (7) bar 155 (DIRECTIVE 2014/68/EU) 145 GROUPE DE FLUIDE (37 x 54) N.A. TEMPERATURE NORMALE DE SERVICE TS min. / TS max. TEMPERATURES ADMISSIBLES SUREPAISSEUR TOTALE DE CORROSION/EROSION mm mm % % RADIOGRAPHIE TRAITEMENT THERMIQUE (8) DATE DE L' EPREUVE (5) CODE DE CONSTRUCTION & EDITION FLUIDES VOLUME CORPS L MASSE SPECIFIQUE ( CORPS / DOUBLE ENVEL.) VOLUME DOUBLE ENVELOPPE L MASSE DE REMPLISSAGE CORPS (9) kg kg MASSE DE REMPLISSAGE DOUBLE ENVELOPPE (9) kg TARE (10) kg/L 5 R2 SCALE : 1/1 NOTES : 1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD. 2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR X2CrNi18-9 - 1.4307 - EN 10028-7. 3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED BACKGROUND. 4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm. 5 - THE "CE" MARK MAY NOT APPEAR IF THE EQUIPMENT IS NOT SUBJECTED TO "CE" MARKING ACCORDING TO THE DIRECTIVE 2014/68/EU 6 - FOR NAMEPLATE SUPPORT SEE GEC-WW-MEC-STD112-35E. Ta91/100/06/AD. 7 - RELATIVE PRESSURE 8 - YES (OUI) OR NONE (NON) 9 - THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY. 10 - INCLUDING INTERNALS, WITHOUT EXTERNAL DEVICES (LADDERS,PLATFORMS, ETC....) MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev 165 155 5 5 5 (MANUFACTURER'S NAME, ADRESS AND LOGO) SERIE NR. BOUWJAAR (YEAR OF THE MANUFACTURING COMPLETION) TAG NR./ EQUIPMENT NR. FUNCTIE VLOEISTOF GROEP (RICHTLIJN 2014/68/EU) RISICO CATEGORIE (RICHTLIJN 2014/68/EU) (7) bar MAX. TOEGELATEN WERKDRUK (7) bar (AREA FOR MIN. TOEGELATEN WERKDRUK (7) bar STAMPS) bar (45 x 56) HYDRAULISCHE TESTDRUK (VERT. / HORIZ.) (7) (7) 145 NORMALE WERKDRUK 155 (NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET) NORMALE WERKTEMPERATUUR MIN. / MAX. TOEGELATEN TEMPERATUUR CORROSIE / EROSIE TOESLAG mm RADIOGRAFIE % SPANNINGSVRIJ GLOEIEN (8) PROEFDATUM (5) CONSTRUCTIE CODE EN UITGAVE (FLUIDS GIVEN ON GUIDE DWG. OR DATA SHEET) VLOEISTOF TOTAAL VOLUME LEDIG GEWICHT (10) L DICHTHEID kg GEWICHT VOL kg/L (9) kg 5 R2 SCALE : 1/1 NOTES : 1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD. 2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR X2CrNi18-9 - 1.4307 - EN 10028-7. 3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED BACKGROUND. 4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm. 5 - THE "CE" MARK MAY NOT APPEAR IF THE EQUIPMENT IS NOT SUBJECTED TO "CE" MARKING ACCORDING TO THE DIRECTIVE 2014/68/EU 6 - FOR NAMEPLATE SUPPORT SEE GEC-WW-MEC-STD112-35E Ta91/100/06/AD. 7 - RELATIVE PRESSURE 8 - YES (YA) OR NONE (NEE) 9 - THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY 10 - INCLUDING INTERNALS, WITHOUT EXTERNAL DEVICES (LADDERS,PLATFORMS,ETC....) 11- THIS STANDARD IS ALSO APPLICABLE FOR STORAGE TANKS. MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev 165 155 5 5 5 (MANUFACTURER'S NAME, ADRESS AND LOGO) SERIE NR. BOUWJAAR (YEAR OF THE MANUFACTURING COMPLETION) TAG NR./ EQUIPMENT NR. FUNCTIE (NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET) PIJPEN ZIJDE RISICO CATEGORIE (RICHTLIJN 2014/68/EU) NORMALE WERKDRUK (7) bar (7) bar MAX. TOEGELATEN WERKDRUK (7) bar (7) bar MIN. TOEGELATEN WERKDRUK (7) bar (7) bar STAMPS) bar (37 x 52) HYDRAULISCHE TESTDRUK (VERT. / HORIZ.) (7) (7) bar (7) (7) (AREA FOR 155 (RICHTLIJN 2014/68/EU) 145 VLOEISTOF GROEP NORMALE WERKTEMPERATUUR MIN. / MAX. TOEGELATEN TEMPERATUUR CORROSIE / EROSIE TOESLAG mm RADIOGRAFIE mm % (8) SPANNINGSVRIJ GLOEIEN % (8) PROEFDATUM (5) CONSTRUCTIE CODE EN UITGAVE VLOEISTOF INHOUD MANTEL L DICHTHEID (MANTEL / PIJPEN) INHOUD PIJPEN L GEWICHT VOL (9) kg kg W.W. OPPERVLAKTE (11) m LEDIG GEWICHT (10) kg/L 5 R2 SCALE : 1/1 NOTES : 1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD. 2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEELASME SA240 TYPE 304 OR X2CrNi18-9 - 1.4307 - EN 10028-7. 3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED BACKGROUND. 4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm. 5 - THE "CE" MARK MAY NOT APPEAR IF THE EQUIPMENT IS NOT SUBJECTED TO "CE" MARKING ACCORDING TO THE DIRECTIVE 2014/68/EU MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. 6 - FOR NAMEPLATE SUPPORT SEE Ta91/100/06/AD. GEC-WW-MEC-STD112-35E 7 - RELATIVE PRESSURE 8 - YES (YA) OR NONE (NEE) 9 - SUM OF BOTH SIDES, CONSIDERING THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY 10 - INCLUDING BUNDLE, WITHOUT EXTERNAL DEVICES (LADDERS, PLATFORMS,ETC....) 11 - TOTAL EXTERNAL SURFACE OF TUBES. 12 - THIS NAMEPLATE IS SPECIFIC TO SHELL AND TUBE HEAT EXCHANGERS AND SHALL BE ADAPTED BY MANUFACTURER FOR OTHER TYPE OF HEAT EXCHANGER. PAGE Rev 165 155 5 5 5 (MANUFACTURER'S NAME, ADRESS AND LOGO) SERIE NR. BOUWJAAR (YEAR OF THE MANUFACTURING COMPLETION) TAG NR./ EQUIPMENT NR. FUNCTIE (RICHTLIJN 2014/68/EU) (RICHTLIJN 2014/68/EU) NORMALE WERKDRUK (7) bar (7) bar MAX. TOEGELATEN WERKDRUK (7) bar (7) bar (AREA FOR MIN. TOEGELATEN WERKDRUK HYDRAULISCHE TESTDRUK (VERT. / HORIZ.) (7) bar STAMPS) MAX. DRUKVERSCHIL (7) (7) (7) bar (7) (7) bar bar (7) bar 155 VLOEISTOF GROEP RISICO CATEGORIE 145 (NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET) (37 x 54) N.V.T. NORMALE WERKTEMPERATUUR MIN. / MAX. TOEGELATEN TEMPERATUUR CORROSIE / EROSIE TOESLAG mm mm % % RADIOGRAFIE (8) SPANNINGSVRIJ GLOEIEN PROEFDATUM (5) CONSTRUCTIE CODE EN UITGAVE VLOEISTOF INHOUD MANTEL L DICHTHEID (MANTEL/DUBBELE MANTEL) INHOUD DUBBELE MANTEL L GEWICHT VOL MANTEL (9) kg kg GEWICHT VOL DUBBELE MANTEL (9) kg (10) kg/L 5 R2 SCALE : 1/1 NOTES : 1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD. 2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR X2CrNi18-9 - 1.4307 - EN 10028-7. 3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED BACKGROUND. 4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm. 5 - THE "CE" MARK MAY NOT APPEAR IF THE EQUIPMENT IS NOT SUBJECTED TO "CE" MARKING ACCORDING TO THE DIRECTIVE 2014/68/EU 6 - FOR NAMEPLATE SUPPORT SEE Ta91/100/06/AD. GEC-WW-MEC-STD112-35E. 7 - RELATIVE PRESSURE 8 - YES (YA) OR NONE (NEE) 9 - THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY. 10 - INCLUDING INTERNALS, WITHOUT EXTERNAL DEVICES (LADDERS,PLATFORMS, ETC....) MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev 165 155 5 5 5 (MANUFACTURER'S NAME, ADRESS AND LOGO) (YEAR OF THE MANUFACTURING COMPLETION) TAG DO EQUIPAMENTO (NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET) CATEGORIA DO EQUIPAMENTO (6) (6) (6) bar (AREA FOR bar STAMPS) bar 145 (6) 155 bar (6) (45 x 70) mm RADIOGRAFIA % (7) DATA DO TESTE (FLUIDS GIVEN ON GUIDE DWG. OR DATA SHEET) FLUIDOS L VOLUME TOTAL PESO DA TARA (9) kg/L DENSIDADE kg (8) kg 5 R2 SCALE : 1/1 NOTES : 1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD. 2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR X2CrNi18-9 - 1.4307 - EN 10028-7. 3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED BACKGROUND. 4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm. 5 - FOR NAMEPLATE SUPPORT Ta91/100/06/AD. SEE GEC-WW-MEC-STD112-35E. 6 - RELATIVE PRESSURE MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE 8 - THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY. 9 - INCLUDING INTERNALS, WITHOUT EXTERNAL DEVICES (LADDERS,PLATFORMS, ETC....) Rev 165 155 5 5 5 (MANUFACTURER'S NAME, ADRESS AND LOGO) (YEAR OF THE MANUFACTURING COMPLETION) TAG DO EQUIPAMENTO (NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET) LADO TUBO CATEGORIA DO EQUIPAMENTO (6) bar (6) bar (6) bar (6) bar (6) bar (6) bar STAMPS) bar (37 x 67) (6) bar (6) (6) mm RADIOGRAFIA 155 mm % (7) (AREA FOR 145 (6) % (7) DATA DO TESTE FLUIDOS kg/L VOLUME DO COSTADO L VOLUME DO TUBO L (8) kg kg (10) m PESO DA TARA (9) 5 R2 SCALE : 1/1 NOTES : 1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD. 2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEELASME SA240 TYPE 304 OR X2CrNi18-9 - 1.4307 - EN 10028-7. 3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED BACKGROUND. 4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm. 5 - FOR NAMEPLATE SUPPORT SEE Ta91/100/06/AD. GEC-WW-MEC-STD112-35E 6 - RELATIVE PRESSURE 8 - SUM OF BOTH SIDES, CONSIDERING THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY 9 - INCLUDING BUNDLE, WITHOUT EXTERNAL DEVICES (LADDERS, PLATFORMS,ETC....) 10 - TOTAL EXTERNAL SURFACE OF TUBES. 11 - THIS NAMEPLATE IS SPECIFIC TO SHELL AND TUBE HEAT EXCHANGERS AND SHALL BE ADAPTED BY MANUFACTURER FOR OTHER TYPE OF HEAT EXCHANGER. MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev 165 155 5 5 5 (MANUFACTURER'S NAME, ADRESS AND LOGO) (YEAR OF THE MANUFACTURING COMPLETION) TAG DO EQUIPAMENTO (NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET) LADO CAMISA (6) (6) (6) bar (6) bar bar (6) bar (AREA FOR bar STAMPS) (6) bar (6) (6) RADIOGRAFIA (6) bar (6) bar 155 (6) 145 CATEGORIA DO EQUIPAMENTO (37 x 70) bar mm mm % % (6) DATA DO TESTE FLUIDOS kg/L VOLUME DO COSTADO L VOLUME DA CAMISA L (8) kg kg (8) kg PESO DA TARA (9) 5 R2 SCALE : 1/1 NOTES : 1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD. 2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR X2CrNi18-9 - 1.4307 - EN 10028-7. 3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED BACKGROUND. 4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm. 5 - FOR NAMEPLATE SUPPORT SEE GEC-WW-MEC-STD112-35E. Ta91/100/06/AD. 6 - RELATIVE PRESSURE MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE 8 - THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY. 9 - INCLUDING INTERNALS, WITHOUT EXTERNAL DEVICES (LADDERS,PLATFORMS, ETC....) Rev This standard supersedes Rhodia legacy standard EC 210. It was reviewed with the team Capex X, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev LOCATION FOR LOOSE FLANGES WITH WELD-ON COLLAR PLATE ACCORDING EN 1092-1 (TYPE 02 & 32) 10 10 10 LOCATION FOR LAPPED FLANGES ACCORDING ASME B16.5 WITH STUB ENDS SHORT PATTERN ACCORDING ASME B16.9 10 NOTCH DIMENSION SUITABLE FOR PIPE NOZZLE WELD PLAN VIEW FOR STOPPER PLATE DETAIL 30 PLAN VIEW FOR DN < 200 - NPS < 8" 2 STOPPER PLATES 3 STOPPER PLATES 20 NOTES : 1- MATERIAL : IDENTICAL TO NOZZLE PIPE OR STUB END. 3 mm + ENVIRONMENTAL CORROSION ALLOWANCE ON EACH SIDE RELATIVE TO THE HORIZONTAL. MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev New Standard.It was reviewed with teams Capex X and HSE, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES -RELATED DOCUMENTS : - GEC-WW-MEC-STD112-39E : PLATFORM & HANDRAIL FOR STATIC EQUIPMENTS - GEC-WW-MEC-STD112-40E : SUPPORT PLATES FOR LADDERS AND PLATFORMS - EN ISO 14122-4 : SAFETY OF MACHINERY - PERMANENT MEANS OF ACCESS TO MACHINERY. PART 4 : FIXED LADDERS. MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. STANDARD PAGE STATIC EQUIPMENTS ACCESS LADDER FOR STATIC EQUIPMENTS Rev WELDED CONSTRUCTION BOLTED CONSTRUCTION 25 CHAMFER 530 STRINGERS UPE 80 RUNG 25x25 (NOTE 12) PLATFORM, HANDRAIL & ACCESS GATE SEE GEC-WW-MEC-STD112-39E DETAIL 3 85 HOOPS PLATE 40x6 RUNG 25x25 350 FIXATION DETAIL 2 140 NOTE 5 = 0 INSULATED EQUIPMENT 100 100 MIN.600 (450) (NOTE 8) = 35 70 140 BOLTS M16x50 (SEE DETAIL 2 - FIXING) 10 (NOTE 9) 10 = 30 HOOP OR BRACING STRINGERS 30 FIRST RUNG CAN BE FLUSH WELDED IF REQUIRED BY ANGLE LOCATION R1 2 BOLT M10x30 5 DETAIL 1 : ANCHOR BRACKETS DETAIL RUNG 25x25 (NOTE 12) 18 HIGH STRENGTH THERMAL INSULATION 140x60x6 35 200 100 MIN.400 (250) (NOTE 8) 600 BETWEEN ANCHOR BOLTS DETAIL 2 : FIXATION 2500 MAX. OCTOGONAL CONCRETE PEDESTRAL 200 MIN. 300 MAX. 2300 450 BOLTS M10x30 CONCRETE SLAB STRINGERS R3 5 UNINSULATED EQUIPMENT STRINGERS ANCHORING DETAIL 1 SECTION -BBSAFETY CAGE 415 300 TYPICAL (NOTE 6) SAFETY CAGE (NOTE 7) 350 2500 < H <= 6000 MAX 2500 MAX. BOLTS M16x40 5 VERTICAL PLATES 50x8 WELDED B 25 100 MIN.600 (450) (NOTE 8) 100 600 NOTE 3 HOOP 140 1500 25 B = 100 500 600 HOOPS : EQUISPACED <= 1500 DETAIL 3 SUPPORT PLATES GEC-WW-MEC-STD112-40E TOG 700 VIEW -A- SUPPORT PLATES GEC-WW-MEC-STD112-40E 50 A 5 25 500 15 20 BOLT M16x35 RUNG 25x25 (NOTE 12) NOTES : L80x80x8 46 25 15 45 (ANCHORING ON CONCRETE) 45 STANDARD TO BE CHECKED / ADAPTED IN ACCORDANCE WITH LOCAL REGULATIONS / RULES WELDED CONSTRUCTION BOLTED CONSTRUCTION MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. STANDARD PAGE STATIC EQUIPMENTS - ACCESS LADDER FOR STATIC EQUIPMENTS SECTION FROM GROUND - LATERAL ACCESS LADDER Rev SUPPORT PLATES GEC-WW-MEC-STD112-40E DETAIL 1 VIEW -A- 25 HOOP B (NOTE 5) = 140 RUNG 25x25 (NOTE 10) 140 = 25 530 85 RUNG 25x25 2500 MAX. CHAMFER 5 VERTICAL PLATES 50x8 WELDED 50 SAFETY CAGE HOOPS PLATE 50x6 R3 350 STRINGERS UPE 80 420 BOLTS M10x30 H <= 6000 MAX SUPPORT PLATES GEC-WW-MEC-STD112-40E BOLTS M16x40 455 SECTION -BB- VIEW -A- UNINSULATED EQUIPMENT INSULATED EQUIPMENT INSULATED EQUIPMENT 100 2500 MAX. VESSEL O.D. 100 BOLTS M16x50 (SEE DETAIL 2 - FIXING) 10 (NOTE 7) HIGH STRENGTH THERMAL INSULATION - 140x60x6 PLATFORM, HANDRAIL & ACCESS GATE SEE GEC-WW-MEC-STD112-39E 5 100 200 200 MIN. TOG VESSEL O.D. 200 300 TYPICAL (NOTE 6) 200 MIN. 300 MAX. STRINGERS 50 = B 350 HOOPS : EQUISPACED <= 1500 SAFETY CAGE BOLTED CONSTRUCTION = 200 1500 600 FIXATION DETAIL 2 DETAIL 1 WELDED CONSTRUCTION 25 (NOTE 3) 100 700 TOG 2300 SUPPORT PLATES GEC-WW-MEC-STD112-40E UNINSULATED EQUIPMENT 500 600 100 A R1 2 DETAIL 2 : FIXATION 5 10 HOOP OR BRACING RUNG 25x25 BOLT M10x30 500 70 WELDED CONSTRUCTION 35 = 140 = 35 25 30 30 STRINGERS BOLTED CONSTRUCTION STANDARD TO BE CHECKED / ADAPTED IN ACCORDANCE WITH LOCAL REGULATIONS / RULES NOTES : MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. STANDARD PAGE STATIC EQUIPMENTS - ACCESS LADDER FOR STATIC EQUIPMENTS STANDARD SECTION - LATERAL ACCESS LADDER Rev VIEW -A- 530 = 550 85 140 515 RUNG 25x25 (NOTE 10) R3 BOLTS M16x40 5 VERTICAL PLATES 50x8 WELDED = HOOPS PLATE 50x6 SECTION -BB- SAFETY CAGE H <= 6000 MAX UNINSULATED EQUIPMENT INSULATED EQUIPMENT VESSEL O.D. VIEW -AINSULATED EQUIPMENT BOLTS M16x50 (SEE DETAIL 2 - FIXING) 100 PLATFORM, HANDRAIL & ACCESS GATE SEE GEC-WW-MEC-STD112-39E 10 HOOP OR BRACING (NOTE 7) HIGH STRENGTH THERMAL INSULATION - 140x60x6 R1 BOLT M10x30 5 MIN. TOG BOLTS M10x30 85 MAX. 300 TYPICAL (NOTE 6) 200 INSULATION O.D. 200 VESSEL O.D. 100 2500 MAX. STRINGERS 200 MIN. 300 MAX. 2300 B 50 85 MAX. (NOTE 5) GATE SAFETY CAGE 25 (NOTE 7) 25 = 200 350 STRINGERS UPE 80 DETAIL 1 2500 MAX. HOOP CHAMFER RUNG 25x25 50 HOOPS : EQUISPACED <= 1500 GATE VESSEL O.D. FIXATION DETAIL 2 B = 920 500 600 TOG BOLTED CONSTRUCTION 25 700 (NOTE 3) 100 700 600 UNINSULATED EQUIPMENT DETAIL 3 DETAIL 1 WELDED CONSTRUCTION 140 DETAIL 4 50 100 A 2 100 5 10 200 500 25 DETAIL 3 50 20 5 BOLTED CONSTRUCTION DETAIL 3 20 920 35 = 25 70 140 = 35 130 20 RUNG 25x25 (NOTE 10) WELDED CONSTRUCTION BOLTS M12x25 20 STRINGERS DETAIL 4 NOTES : 90 130 = 90 DETAIL 2 : FIXATION = L40x40x4 10 L50x50x5 30 MECHANICAL DEPARTMENT 25 This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. 30 The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. STRINGERS 50 50 STANDARD STANDARD TO BE CHECKED IN ACCORDANCE WITH LOCAL REGULATIONS / RULES PAGE STATIC EQUIPMENTS - ACCESS LADDER FOR STATIC EQUIPMENTS STANDARD AND TOP SECTION - FRONTAL ACCESS LADDER 140 Rev New Standard. It was reviewed with teams Capex X and HSE, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - GEC-WW-MEC-STD112-38E : ACCESS LADDER FOR STATIC EQUIPMENTS - GEC-WW-MEC-STD112-40E : SUPPORT PLATES FOR LADDERS AND PLATFORMS - GEC-WW-MEC-STD111-01E : BRACKETS & CHAIRS FOR FLAT BOTTOM TANK - GEC-WW-MEC-STD112-11E : SKIRT SUPPORT - GEC-WW-EDO-STD344-04E : CONCRETE PEDESTALS FOR FLAT BOTTOM STORAGE TANKS - GEC-WW-EDO-STD344-05E : CONCRETE PEDESTALS FOR EQUIPMENT ON SKIRT - NON CORROSIVE FLUID - EN ISO 14122 : SAFETY OF MACHINERY - PERMANENT MEANS OF ACCESS TO MACHINERY. PART 1 : CHOICE OF FIXED MEANS OF ACCESS BETWEEN TWO LEVELS. PART 2 : WORKING PLATFORMS AND WALKWAYS. PART 3 : STAIRS, STEPLADDERS AND GUARD-RAILS. MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev STANDARD AND TOP SECTION MAX. 6000 INTERMEDIATE LEVEL FOR STANDARD SECTION FRONTAL ACCES LADDER PAGE 7/8 SUPPORT PLATES GEC-WW-MEC-STD112-40E 200 INTERMEDIATE LANDING FOR STANDARD SECTION PAGE 6/8 GATE , PLATFORM & SUPPORTS DETAILS PAGE 8/8 100 ( FROM INSULATION ) SECTION FROM GROUND MAX . 6000 1400 STANDARD SECTION MAX. 6000 100 ( FROM INSULATION ) 1000 or 1200 INTERMEDIATE LEVEL FOR STANDARD SECTION LATERAL ACCES LADDER PAGE 7/8 INTERMEDIATE LANDING FOR SECTION FROM GROUND PAGE 4/8 SUPPORT PLATES GEC-WW-MEC-STD112-40E FIRST INTERMEDIATE LEVEL FOR SECTION FROM GROUND PAGE 5/8 400 ( FOR EQUIPMENT WITH SKIRT ) 250 ( FOR FLAT BOTTOM TANK ) EQUIPMENT O.D. MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. STANDARD PAGE STATIC EQUIPMENTS - PLATFORM & HANDRAIL FOR STATIC EQUIPMENTS GENERAL ARRANGEMENT Rev 15 A 00 B 00 TA N MIN. 0 15 0 C A 15 00 VA RI AB LE 320 700 450 ACCESS LADDER SEE GEC-WW-MEC-STD112-38E 450 C GATE , PLATFORM & SUPPORT DETAIL SEE PAGE 8 600 1400 100 1500 1500 500 DETAIL -1620 L 60 x 60 x 6 ( TYP) = X = VARIABLE ( 200 MAX. ) 1400 SUB HANDRAIL PLATE 40 x 10 DETAIL -1- 600 0 98 VARIABLE ( 200 MAX. ) HANDRAIL L 50x50x5 R: >=1400 LOWER LADDER B 980 500 500 600 700 950 (800) NOTE 4 0 55 R PE ER U P DD LA 340 SECTION -C-C- TA NG EN T 320 100 100 MIN. 10 T.O.G. 110 15 0 T.O.G. >= SUPPORT PLATES GEC-WW-MEC-STD112-40E 600 V ( 2 AR 00 IAB M LE AX .) INSULATED EQUIPMENT 600 GATE , PLATFORM & SUPPORT DETAIL SEE PAGE 8 600 C ACCESS LADDER SEE GEC-WW-MEC-STD112-38E MAX. 300 L 60x60x6 450 600 450 X = 340 PLATES 40 x 10 PLATES 40 x 10 MAX. 300 L 60x60x6 = 0 500 98 2300 700 0 R: >=140 L 60x60x6 L 50x50x5 500 600 0 R PE ER UP DD LA LOWER LADDER 340 PLATES 40 x 10 NT PLATES 40 x 10 55 950 (800) NOTE 4 320 GE 600 C 14 0 600 15 MIN. SECTION -B-B- UPPER LADDER 0 SUPPORT PLATES GEC-WW-MEC-STD112-40E MIN. SECTION -A-A- PLATES 40 x 10 15 0 VIEW -X10 >= UNINSULATED EQUIPMENT L RAIL 150 x 75 x 10 T.O.G. BOLTS M16 x40 BOLTS M16 x 40 ( COUNTERSUNK HEAD ) OPENING AT ACCESS GATE L RAIL 150 x 75 x 10 BOLTS M16 x40 : DENOTES THE GRID SUPPORTING BARS DIRECTION STANDARD TO BE CHECKED / ADAPTED IN ACCORDANCE WITH LOCAL REGULATIONS / RULES MECHANICAL DEPARTMENT NOTES : This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. STANDARD PAGE STATIC EQUIPMENTS - PLATFORM & HANDRAIL FOR STATIC EQUIPMENTS INTERMEDIATE LANDING FOR SECTION FROM GROUND Rev 100 VIEW -X- 1200 ( NOTE 5) 1000 ( NOTE 5) UNINSULATED EQUIPMENT SECTION -A-AUPPER LADDER A SUPPORT PLATES GEC-WW-MEC-STD112-40E MIN. B TA N 450 B ACCESS LADDER SEE GEC-WW-MEC-STD112-38E INSULATED EQUIPMENT PLATE 40 x 10 600 DETAIL -1- T.O.G. 620 A 320 340 VARIABLE ( 200 MAX. ) 320 980 1400 100 1500 SECTION -B-B- SUPPORT PLATES GEC-WW-MEC-STD112-40E MIN. GATE , PLATFORM & SUPPORT DETAIL SEE PAGE 8 VARIA B ( 200 M LE AX. ) 100 1200 ( NOTE 5) 1000 ( NOTE 5) MIN. IF NO NEIGHBOR UPPER LADDER B 700 100 450 X = = 600 0 98 L 60x60x6 L 60x60x6 LOWER LADDER 600 700 500 0 R: >=140 600 ) IN. 2300 500 R PE ER UP DD LA 140 0 600 (B ET W 2000 EE N MAX SU PP . OR TS NT 0 55 950 (800) NOTE 4 45 M GE 110 MIN. PLATES 40 x 10 OPENING AT ACCESS GATE L RAIL 150x75x10 500 HANDRAIL L 50x50x5 LOWER LADDER 0 98 450 R=1 DETAIL -1L RAIL 150x75x10 T.O.G. BOLTS M16x40 = BOLTS M16x40 ( COUNTERSUNK HEAD ) X = L 60x60x6 ( TYP) . 200 MIN 600 BE TW 200 EE 0 M N SU AX. PP OR TS 500 1400 600 700 950 (800) NOTE 4 0 R: >=140 SUB HANDRAIL PLATE 40x10 T EN R PE ER P U DD LA NG TA 0 55 EN T 500 TA NG 450 : DENOTES THE GRID SUPPORTING BARS DIRECTION NOTES : ACCESS LADDER SEE GEC-WW-MEC-STD112-38E B BOLTS M16 x40 STANDARD TO BE CHECKED / ADAPTED IN ACCORDANCE WITH LOCAL REGULATIONS / RULES GATE , PLATFORM & SUPPORT DETAIL SEE PAGE 8 MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. STANDARD PAGE STATIC EQUIPMENTS - PLATFORM & HANDRAIL FOR STATIC EQUIPMENTS FIRST INTERMEDIATE LEVEL FOR SECTION FROM GROUND Rev 10 SECTION -A-A- VIEW -X- 0 SECTION -B-B- M IN . UNINSULATED EQUIPMENT SUPPORT PLATES GEC-WW-MEC-STD112-40E MIN. 200 0 55 PLATES 40 x 10 310 310 310 10 PLATES 40 x 10 L 60x60x6 T.O.G. T.O.G. 0 IN . INSULATED EQUIPMENT 600 600 GATE , PLATFORM & SUPPORT DETAIL SEE PAGE 8 600 C 600 500 450 L60x60x6 X = 600 = L 60x60x6 0 98 ACCESS LADDER SEE GEC-WW-MEC-STD112-38E PLATES 40 x 10 MAX. 300 PLATES 40 x 10 600 R: >=1400 PLATES 40 x 10 550 700 B R PE ER P U DD LA LOWER LADDER 450 A 2300 MIN. C UPPER LADDER 600 15 0 12 00 10 (N 00 OT (N E 15 OT 4 0 E ) 4 ) TA NG EN T M C 200 0 55 700 550 R PE ER P U D D LA 0 1000 OR 1200 ( NOTE 4 ) 1000 ( NOTE 4 ) VARIABLE ( 200 MAX. ) 1200 ( NOTE 4 ) 100 100 SECTION -C-CVARIABLE 700 DETAIL -1- L 60 x 60 x 6 ( TYP) HANDRAIL PIPE L 50 x 50 x 5 600 SUB HANDRAIL PLATE 40 x 10 450 GATE , PLATFORM & SUPPORT DETAIL SEE PAGE 8 BOLTS M16 x40 OPENING AT ACCESS GATE DETAIL -1L RAIL 150 x 75 x 10 T.O.G. C VARIABLE ( 200 MAX. ) = X = ACCESS LADDER SEE GEC-WW-MEC-STD112-38E 320 980 98 450 340 620 R: >=1 400 LOWER LADDER B 320 110 0 15 MIN. A 100 MIN. 12 00 10 (N 00 OT (N E 15 OT 4 0 E ) 4 ) TA NG EN T 500 VARIABLE SUPPORT PLATES GEC-WW-MEC-STD112-40E BOLTS M16 x 40 ( COUNTERSUNK HEAD ) L RAIL 150 x 75 x 10 : DENOTES THE GRID SUPPORTING BARS DIRECTION STANDARD TO BE CHECKED / ADAPTED IN ACCORDANCE WITH LOCAL REGULATIONS / RULES 1000 or 1200 ( NOTE 4 ) MECHANICAL DEPARTMENT NOTES : This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. STANDARD PAGE STATIC EQUIPMENTS - PLATFORM & HANDRAIL FOR STATIC EQUIPMENTS INTERMEDIAIRE LANDING FOR STANDARD SECTION Rev V ( 2 ARIA 00 B MA LE X. ) LATERAL ACCESS LADDER NO 00 TE 12 00 0( A MIN. 4) 10 0 MIN. (N OT NO E 4) TE 4) L 60 x 60 x 6 ( TYP) L 50 x 50 x 5 SUB HANDRAIL PLATE 40 x 10 DETAIL -1L RAIL 150 x 75 x 10 T.O.G. 700 700 550 550 200 MIN. 12 200 MIN. A 00 ( SUPPORT PLATES GEC-WW-MEC-STD112-40E 0 600 SUPPORT PLATES GEC-WW-MEC-STD112-40E 10 700 VARIABLE 10 INSULATED EQUIPMENT 500 10 0 UNINSULATED EQUIPMENT SECTION -A-A- BOLTS M16 x 40 ( COUNTERSUNK HEAD ) BOLTS M16 x40 1000 or 1200 ( NOTE 4 ) 450 450 B A A GATE , PLATFORM & SUPPORT DETAIL SEE PAGE 8 ACCESS LADDER SEE GEC-WW-MEC-STD112-38E SECTION -B-B700 = = = = HANDRAIL L 50x50x5 (TYP) GATE , PLATFORM & SUPPORT DETAIL SEE PAGE 8 500 ACCESS LADDER SEE GEC-WW-MEC-STD112-38E 450 . TS AX POR M 00 UP 20 N S EE W T E 100 450 . TS AX POR M 00 UP 20 N S EE W T BE SUB HANDRAIL PLATE 40x10 FRONTAL ACCESS LADDER INSULATED EQUIPMENT GATE SEE PAGE 8 L: >=1200 L: >=1200 BOLTS M16 x40 DETAIL -1- B 620 = ACCESS LADDER SEE GEC-WW-MEC-STD112-38E = 85 MAX. = = 85 MAX. 200 200 B BOLTS M16 x40 110 580 VARIABLE 580 B L RAIL 150 x 75 x 10 T.O.G. GATE SEE PAGE 8 B L 60x60x6 ( TYP) DETAIL -1- 600 UNINSULATED EQUIPMENT OPENING AT ACCESS GATE ACCESS LADDER SEE GEC-WW-MEC-STD112-38E : DENOTES THE GRID SUPPORTING BARS DIRECTION L RAIL 150 x 75 x 10 STANDARD TO BE CHECKED / ADAPTED IN ACCORDANCE WITH LOCAL REGULATIONS / RULES MECHANICAL DEPARTMENT NOTES : This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. STANDARD PAGE STATIC EQUIPMENTS - PLATFORM & HANDRAIL FOR STATIC EQUIPMENTS INTERMEDIATE LEVEL FOR STANDARD AND TOP SECTION Rev L 50 x 50 x5 PLATFORM & SUPPORT DETAIL HANDRAIL ANGLE CONNECTION DETAIL GATE DETAIL 35 700 L 40 x 40 x 5 VARIABLE ( NOTE 4 ) 10 DETAIL 1 L RAIL 150 x 75 x 10 690 250 200 35 L 60 x 60 x 6 35 130 80 75 10 55 10 130 10 40 10 10 30 70 130 10 120 100 10 155 10 55 10 BOLTS ( FLUSH HEAD ) M16 x 40 DETAIL 2 : LOWER HINGE 10 60 40 3 60 170 40 = 40 10 40 115 NOTES : MATERIAL : STAINLESS STEEL ASME 304L 10 MATERIAL : STAINLESS STEEL ASME 304L = 75 THK. 10 100 DETAIL 1 : TOP HINGE 10 10 10 GAP : 5 50 45 BOLTS M16 x 40 700 10 190 30 TYP. BOLTS M16 x40 L RAIL CONNECTION DETAIL 50 L RAIL 150 x 75 x 10 10 The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. 8 35 35 8 10 10 8 35 This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. SPLINT PIN 4 x 25 8 10 SPLINT PIN 4 x 25 37 MECHANICAL DEPARTMENT 45 170 30 35 30 DETAIL 3 35 30 BOLT M12 x 35 GAP : 10 20 DETAIL 3 160 25 60 PLATE 670 x 100 x 5 T.O.G. 10 UPE 200 80 SUB HANDRAIL PLATE CONNECTION DETAIL DETAIL 2 390 BOLTS M24x50 50 5 600 INSULATION THK. 6 mm 1090 820 640 40 5 PLATE 670 x 40 x 5 L 60 x 60 x 6 600 GRATING THK. 30 80 BOLT M12 x 25 500 SUB HANDRAIL PLATE 40 x 10 1100 SUPPORT PLATES GEC-WW-MEC-STD112-40E 40 60 150 100 L 50 x 50 x 5 500 INSULATION THK. ( 200 MAX. ) 35 STANDARD PAGE STANDARD TO BE CHECKED / ADAPTED IN ACCORDANCE WITH LOCAL REGULATIONS / RULES STATIC EQUIPMENTS - PLATFORM & HANDRAIL FOR STATIC EQUIPMENTS GATE , PLATFORM & SUPPORTS DETAILS Rev New Standard.It was reviewed with teams Capex X and HSE, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES -RELATED DOCUMENTS : - GEC-WW-MEC-STD112-38E : ACCESS LADDER FOR STATIC EQUIPMENTS - GEC-WW-MEC-STD112-39E : PLATFORM & HANDRAIL FOR STATIC EQUIPMENTS MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. STANDARD PAGE STATIC EQUIPMENTS SUPPORT PLATES FOR LADDERS AND PLATFORMS Rev 10 mm + ENVIRONMENTAL CORROSION SUPPORT PLATES FOR PLATFORMS INSULATION THK. ( 200 MAX. ) 10 mm + ENVIRONMENTAL CORROSION 190 50 30 INSULATED 30 UNINSULATED 10 mm + ENVIRONMENTAL CORROSION 390 60 60 390 270 60 50 CHAMFER SAME MATERIAL AS EQUIPMENT WALL 100 30 SLIDING CONNECTION 200 100 100 35 100 = = 35 FIXED CONNECTION INSULATION THK. ( 200 MAX. ) 200 100 1000 or 1200 or 1400 2000 MAX. 35 100 18 = 35 = 70 140 10 mm + ENVIRONMENTAL CORROSION 100 INSULATION THK. ( 200 MAX. ) 10 mm + ENVIRONMENTAL CORROSION 100 SAME MATERIAL AS EQUIPMENT WALL 70 270 60 490 CHAMFER 30 140 50 100 30 190 50 10 mm + ENVIRONMENTAL CORROSION INSULATED 500 UNINSULATED 512 INSULATED ( SEE NOTE 4 ) UNINSULATED SUPPORT PLATES FOR LADDERS NOTES : MECHANICAL DEPARTMENT NOTES : This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. STANDARD PAGE STATIC EQUIPMENTS SUPPORT PLATES FOR LADDERS AND PLATFORMS Rev COMPLEMENTARY NOTES MECHANICAL DEPARTMENT PAGE Rev MECHANICAL DEPARTMENT PAGE Rev MECHANICAL DEPARTMENT PAGE Rev MECHANICAL DEPARTMENT PAGE Rev This standard supersedes the Rhodia legacy standard EC231. It was reviewed with the team Capex X, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev ZONE "X" 50 INTERNAL SLEEVE FOR HORIZONTAL EXCHANGERS ONLY BUNDLE BAFFLE ( NOTE 5 ) FLOW DIRECTION SHELL SIDE HEAT EXCHANGER WALL > MAX. BELLOWS EXPANSION 50 25 FLANGE : 4 25 M 12 1 BOLT EACH 500 mm MIN 6 BOLTS NOTE 3 20 20 40 SHELL PROTECTION IN 2 PARTS NOTE 4 RING : 3 3 RING : 3 20 DRAIN HOLE 10 DIA. ON LOWEST POINT FOR HORIZONTAL EXCHANGERS ONLY 20 40 20 SLOTTED HOLES IN SHELL PROTECTION 14 15 MIN. 8 DRAIN HOLES 10 DIA. EQUISPACED ON LOWER RING FOR VERTICAL EXCHANGERS ONLY MIN. 3 mm THK. IN CORRODED CONDITION BUNDLE BAFFLE ( NOTE 5 ) I.D. NOT SMALLER THAN THE I.D. OF MAIN SHELL ZONE "X" NOTES : 1 - ALL UNREINFORCED AND REINFORCED BELLOWS AND BELLOWS WHOSE THE OUTSIDE DIAMETER OF THE REINFORCEMENT IS LESS THAN THE OUTER DIAMETER OF THE WAVE OF THE BELLOW WILL BE PROTECTED BY THIS DEVICE. 2 - BELLOWS REINFORCED BY BOTH INTERMEDIATE REINFORCING RINGS AND END REINFORCEMENTS WHOSE OUTER DIAMETER IS GREATER THAN THE OUTER DIAMETER OF THE WAVE OF THE BELLOW DO NOT NEED TO BE PROTECTED BY THIS DEVICE. 3 - ALL BOLTS MUST BE PAINTED IN RED COLOR. 4 - LABEL TO WRITE IN RED ON THE SHELL : " WARNING - UNSCREWS THE RED SCREWS AFTER INSTALLATION AND BEFORE INSULATING " HEIGHT OF CHARACTERS = 50 mm MIN. MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. 5 - NO BAFFLE IN ZONE "X" The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. 6- MATERIALS : - INTERNAL JACKET AND FLANGES : ASME SA 283 GRADE B OR 1.0038 / S235JR / EN 10025-2 ( PAINTED ). - RINGS : SAME MATERIAL AS SHELL OF HEAT EXCHANGER - SCREWS : CLASS 8.8 EN ISO 898-1 OR ASME SA449 TYPE 1 - NUTS : CLASS 8 EN 20898-2 OR ASME SA449 TYPE 1 - INTERNAL SHELL PROTECTION : SAME MATERIAL AS HEAT EXCHANGER SHELL. PAGE Rev New standard. It was reviewed with the team Capex X, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev IN OPERATION SECTION -AA- A MIN. 4 ( EQUISPACED ) A TUBESHEET SHOULDER BOLT 0,55 D (ROUNDED TO THE HIGHER WRENCH STANDARD SIZE) 0,8 D + 1 * * * 0,25 D * 0,7 D * 0,8 D R = 0,75 D + 1 IN DISASSEMBLED POSITION SHELL SIDE WITH / WITHOUT PRESSURE MECHANICAL DEPARTMENT NOTES : 1 - ALL DIMENSIONS ARE GIVEN IN mm. 2 - THE PURPOSE OF THESE BOLTS IS TO DISMOUNT THE TUBE SIDE TO LEAVE THE SHELL SIDE GASKET IN PLACE AND KEEPING (OR NOT) THE PRESSURE IN THE SHELL . ALL ASSEMBLY BOLTS MUST BE OF SHOULDER TYPE. 3 - ALL DIMENSIONS SHALL BE CHECKED AND JUSTIFIED BY THE MANUFACTURER. 4 - DIMENSIONS MARKED WITH AN " *" ARE TO BE DEFINED BY THE MANUFACTURER. 5 - MATERIALS : SHOULDER BOLTS, NUTS AND WASHERS ACCORDING TO EQUIPMENT GUIDE DRAWING. This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev SECTION -AAHIGHER TORQUE ON THE TUBE SIDE IN OPERATION MIN. 4 ( EQUISPACED ) A SHOULDER BOLT * 0,55 D (ROUNDED TO THE HIGHER WRENCH STANDARD SIZE) * * 0,8 D * A 0,7D * 0,25 D LOWER TORQUE SIDE HIGHER TORQUE SIDE HIGHER TORQUE ON THE SHELL SIDE IN OPERATION HIGHER TORQUE ON THE SHELL SIDE TUBE SIDE DISASSEMBLED SHELL SIDE WITH / WITHOUT PRESSURE A SHELL SIDE WITH / WITHOUT PRESSURE A MECHANICAL DEPARTMENT NOTES : This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. 1 - ALL DIMENSIONS ARE GIVEN IN MM. 2 - THE PURPOSE OF THESE BOLTS IS TO HAVE A DIFFERENT TORQUE FOR EACH SIDE OF THE TUBESHEET. GASKETS ARE VERY DIFFERENT. IT CAN ALSO BE USED FOR TO DISMOUNT THE TUBE SIDE KEEPING THE PRESSURE IN THE SHELL (OR NOT). ALL ASSEMBLY BOLTS MUST BE OF SHOULDER TYPE. 3 - ALL DIMENSIONS SHALL BE CHECKED AND JUSTIFIED BY THE MANUFACTURER. 4 - DIMENSIONS MARKED WITH AN " *" ARE TO BE DEFINED BY THE MANUFACTURER. 5 - MATERIALS : SHOULDER BOLTS, NUTS AND WASHERS ACCORDING TO EQUIPMENT GUIDE DRAWING. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev New Standard. It was reviewed with the team Capex X, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev VENT DRAIN 15 MIN 3000 # HEXAGONAL HEAD PLUG NPT THREADED ACCORDING ASME B16-11 - ASME SA-182 GRADE F304L OR 1.4307 / X2CrNi18-9 / EN 10222-5 FOR CARBON STEEL TUBESHEET - SAME MATERIAL AS TUBESHEET FOR OTHERS TUBESHEETS MATERIAL SEE TABLE FOR SIZE = T = = T = D D 3000 # HEXAGONAL HEAD PLUG NPT THREADED ACCORDING ASME B16-11 - ASME SA-182 GRADE F304L OR 1.4307 / X2CrNi18-9 / EN 10222-5 FOR CARBON STEEL TUBESHEET - SAME MATERIAL AS TUBESHEET FOR OTHERS TUBESHEETS MATERIAL SEE TABLE FOR SIZE 15 MIN T (mm) D (mm) PLUG SIZE 25 TO 29 10 1/4" 30 TO 35 12 3/8" This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. > 35 16 1/2" The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. MECHANICAL DEPARTMENT PAGE Rev This standard supersedes the Solvay legacy standard STD10102. It was reviewed with the team Capex X, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - COMPARED TO STANDARD STD10102, WE REMOVED THE SPECIFIC DETAILS AT THE HOLD SOLVAY FACTORY IN BAHIA BLANCA (ARGENTINA) - RELATED DOCUMENTS : GTS16E-RUB-LIN : METAL EQUIPMENTS AND VESSELS TO BE RUBBER LINED MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev PTFE GASKETS 3mm THK. 32" NPS PIPE OR SHELL ANTI ACID CERAMIC BRICKS 65 mm THK. INSTALLED USING "CARBON CONTAINING FURANIC MORTAR" PTFE GASKETS 3mm THK. 28" NPS PIPE OR SHELL CARBON BRICKS 65 mm THK. INSTALLED USING "CARBON CONTAINING FURANIC MORTAR" 5 MIN. TYPICAL FOR ALL JOINTS BLIND FLANGE 20" NPS - 150# FLAT FACE ASME B16.5 LINED WITH 5 mm THK. PTFE . 20" NPS MANHOLE 5 MIN. CARBON BRICKS 30 mm THK. CARBON BRICKS 65 mm THK. INSTALLED USING "CARBON CONTAINING FURANIC MORTAR" BASED ON SCH. 40 NECK THK. (17,48mm) SUPPLIED WITH LIFTING DEVICES ANTI ACID CERAMIC BRICKS 65 mm THK. INSTALLED USING "CARBON CONTAINING FURANIC MORTAR" 5 MIN. TYPICAL FOR ALL JOINTS 5 MIN. CARBON BRICKS 30 mm THK. NECK THK. ( 15,88 mm) REDUCTION FLANGE 32" NPS - 150# ASME B16.47 SERIE B TO 20" NPS- 150# ASME B16.5 LINED WITH 5 mm THK. PTFE . FLANGE THK. TO BE CALCULATED BY EQUIPMENT MANUFACTURER FINAL SEALING COAT OF FURANIC RESIN GOOD FLATNESS REQUIRED ON GASKET SEATING FACE OPTIONAL 3 mm THK. PTFE GASKET DETAIL 1 DETAIL 1 WELDING NECK FLANGE 32" NPS - 150# FLAT FACE ASME B16.47 SERIE B DIMENSION TO EQUIPMENT C.L. SEE EQUIPMENT GUIDE DRAWING "CARBON CONTAINING FURANIC MORTAR" REDUCTION FLANGE 28" NPS - 150# ASME B16.47 SERIE B TO 16" NPS- 150# ASME B16.5 LINED WITH 5 mm THK. PTFE . FLANGE THK. TO BE CALCULATED BY EQUIPMENT MANUFACTURER SUPPLIED WITH LIFTING DEVICES GOOD FLATNESS REQUIRED ON GASKET SEATING FACE FINAL SEALING COAT OF FURANIC RESIN WELDING NECK FLANGE 28" NPS - 150# FLAT FACE ASME B16.47 SERIE B DIMENSION TO EQUIPMENT C.L. SEE EQUIPMENT GUIDE DRAWING 16" NPS INLET REDUCTION NOZZLE R5 R5 DETAIL -1- NOTES, PREPARATION AND FINISHING, MATERIALS DEFINITION : SEE PAGE 7 HARD RUBBER PLATE MECHANICAL DEPARTMENT EQUIPMENT WALL This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. BUTYL MEMBRANE 4 mm THK. 3 OVERLAPPING LAYERS OF REINFORCED FIBER GLASS The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE PLUS 1 LAYER OF GLASS FLEECE ALL IMPREGNATED WITH "FURANIC RESIN", FIXED TO THE BUTYL MEMBRANE Rev 8 5 MIN. TYPICAL FOR ALL JOINTS 5 MIN. NO GASKET REQUIRED 8 PLAIN PTFE SLEEVE PTFE GASKETS 3mm THK. 30" NPS PIPE OR SHELL ANTI ACID CERAMIC BRICKS 65 mm THK. INSTALLED USING "CARBON CONTAINING FURANIC MORTAR" CARBON BRICKS 65 mm THK. INSTALLED USING "CARBON CONTAINING FURANIC MORTAR" 5 MIN. TYPICAL FOR ALL JOINTS 5 MIN. PTFE GASKET 3mm THK. SLEEVE ASME SB-265 Gr. 7 (TiPa) 100 IN OPERATING POSITION BASED ON SCH. 30 NECK THK. (15,88mm) 30" NPS PIPE OR SHELL 342 O.D. PTFE GASKETS 3mm THK. DIMENSION TO EQUIPMENT C.L. SEE EQUIPMENT GUIDE DRAWING REDUCTION FLANGE 30" NPS - 150# ANTI ACID CERAMIC BRICKS ASME B16.47 SERIE B TO 65 mm THK. 16" NPS- 150# ASME B16.5 INSTALLED USING LINED WITH 5 mm THK. PTFE . "CARBON CONTAINING FLANGE THK. TO BE CALCULATED FURANIC MORTAR" BY EQUIPMENT MANUFACTURER. SUPPLIED WITH LIFTING DEVICES CARBON BRICKS 65 mm THK. INSTALLED USING "CARBON CONTAINING 10 FURANIC MORTAR" BASED ON SCH. 30 NECK THK. (15,88mm) REDUCTION FLANGE 30" NPS - 150# ASME B16.47 SERIE B TO 16" NPS- 150# ASME B16.5 LINED WITH 5 mm THK. PTFE . FLANGE THK. TO BE CALCULATED BY EQUIPMENT MANUFACTURER. SUPPLIED WITH LIFTING DEVICES 16" NPS TITANIUM LINED INLET NOZZLE 4 16" NPS PTFE LINED INLET NOZZLE 100 IN OPERATING POSITION DETAIL 1 FINAL SEALING COAT OF FURANIC RESIN DETAIL 1 WELDING NECK FLANGE 30" NPS - 150# FLAT FACE ASME B16.47 SERIE B DIMENSION TO EQUIPMENT C.L. SEE EQUIPMENT GUIDE DRAWING 3 OFF M6 CENTERING SCREWS EQUISPACED ASME SB-265 Gr.7 (TiPa) GOOD FLATNESS REQUIRED ON GASKET SEATING FACE DETAIL 2 GOOD FLATNESS REQUIRED ON GASKET SEATING FACE DETAIL 2 FINAL SEALING COAT OF FURANIC RESIN WELDING NECK FLANGE - 30" NPS - 150# FLAT FACE ASME B16.47 SERIE B "CARBON CONTAINING FURANIC MORTAR" DETAIL -2- DETAIL -1- 1,3 MIN. RECESS R5 R5 NOTES, PREPARATION AND FINISHING AND MATERIALS DEFINITION : SEE PAGE 7 MECHANICAL DEPARTMENT EQUIPMENT WALL HARD RUBBER PLATE This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. BUTYL MEMBRANE 4 mm THK. 3 OVERLAPPING LAYERS OF REINFORCED FIBER GLASS The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE PLUS 1 LAYER OF GLASS FLEECE ALL IMPREGNATED WITH "FURANIC RESIN", FIXED TO THE BUTYL MEMBRANE Rev 16" NPS TOP OUTLET NOZZLE GOOD FLATNESS REQUIRED ON GASKET SEATING FACE CARBON BRICKS 30 mm THK. INSTALLED USING "CARBON CONTAINING FURANIC MORTAR" WELDING NECK FLANGE 24" NPS - 150# - FLAT FACE ASME B16.5 . 5 MIN R L A FO TYPIC INTS ALL JO CARBON BRICKS 65 mm THK. INSTALLED USING "CARBON CONTAINING FURANIC MORTAR" ANTI ACID CERAMIC BRICKS 65 mm THK. INSTALLED USING "CARBON CONTAINING FURANIC MORTAR" CARBON BRICKS 30 mm THK. INSTALLED USING "CARBON CONTAINING FURANIC MORTAR" ANTI ACID CERAMIC BRICKS 30 mm THK. INSTALLED USING "CARBON CONTAINING FURANIC MORTAR" "CARBON CONTAINING FURANIC MORTAR" HARD RUBBER PLATE DIMENSION TO EQUIPMENT T.L. SEE EQUIPMENT GUIDE DRAWING FINAL SEALING COAT OF FURANIC RESIN ANTI ACID CERAMIC BRICKS 65 mm THK. INSTALLED USING "CARBON CONTAINING FURANIC MORTAR" CARBON BRICKS 65 mm THK. INSTALLED USING "CARBON CONTAINING FURANIC MORTAR" 24" NPS PIPE OR SHELL SCH 30 NECK THK.(14,27 mm) ANTI ACID CERAMIC BRICKS 30 mm THK. INSTALLED USING "CARBON CONTAINING FURANIC MORTAR" FINAL SEALING COAT OF FURANIC RESIN 5 MIN . TYPIC AL FO R ALL JO INTS WELDING NECK FLANGE 24" NPS - 150# - FLAT FACE ASME B16.5 SCH 30 NECK THK.(14,27 mm) DETAIL 1 (BY ANALOGY) REDUCTION FLANGE 24" NPS - 150# ASME B16.5 TO 16" NPS- 150# ASME B16.5 LINED WITH 5 mm THK. PTFE . 24" NPS PIPE OR SHELL GOOD FLATNESS REQUIRED ON GASKET SEATING FACE PTFE GASKETS 3mm THK. SQUARE END MANDATORY TO AVOID CONTENT BUILD-UP R5 DETAIL -1- NOTES, PREPARATION AND FINISHING AND MATERIALS DEFINITION : SEE PAGE 7 MECHANICAL DEPARTMENT EQUIPMENT WALL R5 This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. BUTYL MEMBRANE 4 mm THK. 3 OVERLAPPING LAYERS OF REINFORCED FIBER GLASS PLUS 1 LAYER OF GLASS FLEECE ALL IMPREGNATED WITH "FURANIC RESIN", FIXED TO THE BUTYL MEMBRANE DIMENSION TO EQUIPMENT T.L. SEE EQUIPMENT GUIDE DRAWING DETAIL 1 16" NPS BOTTOM OUTLET NOZZLE PTFE GASKETS 3mm THK. 5 MIN. 5 MIN. REDUCTION FLANGE 24" NPS - 150# ASME B16.5 TO 16" NPS- 150# ASME B16.5 LINED WITH 5 mm THK. PTFE . The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev CARBON BRICKS 65 mm THK. INSTALLED USING "CARBON CONTAINING FURANIC MORTAR" 12" NPS BOTTOM OUTLET NOZZLE 5 MIN. TYPICAL FOR ALL JOINTS ANTI ACID CERAMIC BRICKS 65 mm THK. INSTALLED USING "CARBON CONTAINING FURANIC MORTAR" CARBON BRICKS 30 mm THK. INSTALLED USING "CARBON CONTAINING FURANIC MORTAR" 20" NPS PIPE OR SHELL CARBON TUBULAR BRICK. INSTALLED USING "CARBON CONTAINING FURANIC MORTAR" ANTI ACID CERAMIC BRICKS 30 mm THK. INSTALLED USING "CARBON CONTAINING FURANIC MORTAR" ANTI ACID CERAMIC BRICKS 65 mm THK. INSTALLED USING "CARBON CONTAINING FURANIC MORTAR" . 5 MIN OR LF A C I TYP S OINT ALL J CARBON BRICKS 65 mm THK. INSTALLED USING "CARBON CONTAINING FINAL SEALING COAT FURANIC MORTAR" OF FURANIC RESIN 5 MIN. FINAL SEALING COAT OF FURANIC RESIN DIMENSION TO EQUIPMENT C.L. SEE EQUIPMENT GUIDE DRAWING REDUCTION FLANGE 6" NPS - 150# ASME B16.5 TO 2" NPS- 150# ASME B16.5 LINED WITH 5 mm THK. PTFE 20" NPS PIPE OR SHELL DETAIL 1 PTFE GASKETS 3mm THK. REDUCTION FLANGE 20" NPS - 150# ASME B16.5 TO 12" NPS- 150# ASME B16.5 LINED WITH 5 mm THK. PTFE . FLANGE THK. TO BE CALCULATED BY EQUIPMENT MANUFACTURER. SUPPLIED WITH LIFTING DEVICES 5 MIN. WELDING NECK FLANGE 6" NPS - 150# - FLAT FACE ASME B16.5 GOOD FLATNESS REQUIRED ON GASKET SEATING FACE DETAIL 1 (BY ANALOGY) SCH 30 NECK THK. (12,7 mm) PLUS 1 LAYER OF GLASS FLEECE ALL IMPREGNATED WITH "FURANIC RESIN", FIXED TO THE BUTYL MEMBRANE WELDING NECK FLANGE 20" NPS - 150# - FLAT FACE ASME B16.5 GOOD FLATNESS REQUIRED ON GASKET SEATING FACE PTFE GASKETS 3mm THK. DETAIL -1- 3 OVERLAPPING LAYERS OF REINFORCED FIBER GLASS DIMENSION TO EQUIPMENT T.L. SEE EQUIPMENT GUIDE DRAWING 2" NPS INSTRUMENT NOZZLE SQUARE END MANDATORY TO AVOID CONTENT BUILD-UP EQUIPMENT WALL R 5 BUTYL MEMBRANE 4 mm THK. NOTES, PREPARATION AND FINISHING AND MATERIALS DEFINITION : SEE PAGE 7 MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. R5 PAGE HARD RUBBER PLATE "CARBON CONTAINING FURANIC MORTAR" Rev INTERNAL TRAY OR PACKING BED SUPPORT 5 MIN. TYPICAL FOR ALL JOINTS CARBON BRICKS 65 mm THK. INSTALLED USING "CARBON CONTAINING FURANIC MORTAR" ANTI ACID CERAMIC BRICKS 65 mm THK. INSTALLED USING "CARBON CONTAINING FURANIC MORTAR" FINAL SEALING COAT OF FURANIC RESIN TITANIUM SCREWS FIXED INTO HOLES USING CARBON "CONTAINING FURANIC MORTAR" GOOD FLATNESS REQUIRED ON SEATING FACE 114 NOTES : 1 - ALL DIMENSIONS ARE GIVEN IN mm. 2 - ALL BRICKS TO BE LAID ON A FULL MORTAR BED 3 - AIR GAPS ARE NOT ALLOWED 5 - PREPARATION AND FINISHING : 1 : SHOT BLASTING : SA 2 21 ON INSIDE OF THE EQUIPMENT 2 : PAINTING : 1 COAT OF PRIMER 3 : LINING : SEE DETAILS 4 : RESIN COATING : FURANIC RESIN ON CARBON BRICKS I. D. OF SUPPORT SEE EQUIPMENT GUIDE DRAWING 6 - MATERIALS DEFINITION : - "CARBON CONTAINING FURANIC MORTAR" : FURANIC MORTAR CONTAINING CARBON FOR CARBON AND ANTI-ACID BRICKS LINING AT HIGH TEMPERATURE (ASPLIT VP788 OR EQUIVALENT) - FURANIC RESIN : FURANIC RESIN USED WITH FIBERGLASS REINFORCEMENT (ASPLIT LF OR EQUIVALENT) - EPOXY MORTAR : MORTAR BASED ON EPOXY RESINS USED FOR BONDING OF HARD RUBBER - HARD RUBBER : NATURAL RUBBER - BUTYL : B.I.I.R. (BROMINATED ISOBUTYLENE-ISOPRNE RUBBER) 4 mm THK.SELECTION OF GLUE SYSTEM AND SPECIALLY SHAPED CARBON BRICKS 3 OVERLAPPING LAYERS OF REINFORCED FIBER GLASS PLUS 1 LAYER OF GLASS FLEECE ALL IMPREGNATED WITH "FURANIC RESIN", FIXED TO THE BUTYL MEMBRANE 7 - CARBON STEEL PREPARATION : CARBON STEEL PREPARATION SHALL BE MADE ACCORDING DOCUMENT GTS16E-RUB-LIN " METAL EQUIPMENTS AND VESSELS TO BE RUBBER LINED " MECHANICAL DEPARTMENT BUTYL MEMBRANE 4 mm THK. This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. EQUIPMENT WALL PAGE Rev This standard supersedes Solvay legacy standard STD10101. It was reviewed with the team Capex X, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev LUGS LOCATION (NOTE 2) ON VERTICAL VESSEL WITH SKIRT SUPPORT AND ON FLAT BOTTOM TANK ON HORIZONTAL VESSEL EQUIPMENT WALL OR SUPPORT EARTHING LUG BETWEEN 2 FIRST ANCHORAGE HOLES (NOTE 5) 30 EQUIPMENT WALL OR SUPPORT THK: 3 mm EARTHING LUG 30 12,5 12,5 LE HO 85 25 12,5 25 12,5 HOLE EARTHING LUG 25 15 40 2 ON VERTICAL VESSEL WITH BRACKETS SUPPORTS HOT INSULATION THK. = EARTHING LUG 100 60 3 FOR BODY FLANGES = EQUIPMENT WALL OR SUPPORT EARTHING LUGS THK: 3 mm 25 TABLE -1- 12,5 E OL H 15 40 COLD INSULATION THK. OR FIRE PROOFING THK. OR PERSONNEL PROTECTION THK. TOTAL EQUIPMENT CAPACITY MINIMUM REQ'D LUGS QUANTITY V 300 2 300 < V 1000 4 1000 < V 5000 6 5000 < V 10000 8 V > 10000 10 EARTHING LUG 100 12,5 EARTHING LUG 100 100 EARTHING LUGS ON VERTICAL VESSEL WITH LEGS SUPPORTS EARTHING LUG NOTES : EARTHING LUG 1) IF NOT SPECIFIED ON EQUIPMENT GUIDE DRAWING, AXIS OF LUG WILL BE SET AT MAX. 400 mm ABOVE SUPPORTING LEVEL. MECHANICAL DEPARTMENT 2) ORIENTATION : ACCORDING THIS STANDARD, EXCEPT IF OTHERWISE NOTED ON EQUIPMENT GUIDE DRAWING AND SHALL BE CONFIRMED DURING DETAIL ENGINEERING. This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. 3) MATERIALS : - FOR STAINLESS STEEL AND NONFERROUS WALL : SAME MATERIAL AS THE WALL TO WHICH ITS IS WELDED. - FOR OTHER WALL MATERIALS : ASME SA-240 TYPE 304L ( X2CrNi18-9 1.4307 EN 10028-7) 4) THE EFFICIENCY OF THE EARTHING MUST BE CHECKED BY MEASURING THE RESISTANCE BETWEEN EQUIPMENT AND LUG. THE RESISTANCE MEASURED CANNOT BE MORE THAN 0,1 Ohm. 5) LUGS QUANTITY : SEE TABLE 1 . LUGS SHALL BE EQUIDISTANT, BUT NOT CLASHING WITH MAIN LONGITUDINAL OR CIRCULAR WELDS, NOZZLES, REINFORCEMENT PADS FOR SUPPORTS & NOZZLES. PAGE Rev This standard supersedes Solvay legacy standard STD41901E. It was reviewed with the team Capex X, who agreed. Document Visibility level : Green (ALL) This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. COMPLEMENTARY NOTES - MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev CONNECTION BETWEEN EQUIPMENT NOZZLE AND PIPING EQUIPMENT WALL CONNECTION BETWEEN BODY FLANGES OF EXCHANGER CONNECTION BETWEEN EQUIPMENT PAD NOZZLE AND PIPING EQUIPMENT WALL INSULATION = = LUG WELDED ON BOTTOM PART OF PIPE UNINSULATED NOZZLE = = LUG WELDED ON BOTTOM PART OF PIPE UNINSULATED NOZZLE = = = 50 1 LUG WELDED ON BOTTOM PART OF PIPE 50 + INSULATION THK. = LUG WELDED ON BOTTOM PART 30 30 3 3 2 4 4 1 3 1 INSULATION INSULATION 3 2 2 ALTERNATIVE ATTACHMENT TO BE USED ONLY IF THE NOZZLE LENGTH IS INSUFFICIENT TO INSTALL THE LUG. 1 4 TYPE 1 - WELDED LUG CONNECTION BETWEEN BODY FLANGES OF EQUIPMENT 4 TYPE 2 - BOLTED LUG 30 (TO USE ONLY FOR BLIND FLANGE & FLANGED VALVE ) 25 5M 15 40 IN. ACCORDING TO FLANGE BOLT DIA. RIA VA 1 3 SUPPLIED BY - EQUIPMENT MANUFACTURER (FOR EQUIPMENT NOZZLES) - BY PIPING CONTRACTOR (FOR PIPING) 5 20 3 15 2 BLE 30 3 THK. = = SUPPLIED BY ELECTRICAL CONTRACTOR MECHANICAL DEPARTMENT 1 4 This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. NOTES : 1 - PARTS 1 AND 5 MUST NOT BE PAINTED TO ENSURE GOOD ELECTRICAL CONTACT 2 - PARTS 2 3 4 5 SUPPLIED BY OTHERS MATERIALS : 1 - WELDED LUG : - FOR C.S. AND S.S. PIPING OR NOZZLE : ASME SA-240 TYPE 304L (X2CrNi18-9 1.4307 EN 10028-7). - FOR NON-FERROUS PIPING OR NOZZLE : SAME MATERIAL AS THE NOZZLE PIPE. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE 3 - BOLT M10 x 25 FULL THREADED + NUT + 2 WASHERS : ASME SA-193 GRADE B8 & SA-194 GRADE 8 (A2-70 EN ISO 3506-1 & 3506-2 ). 5 - BOLTED LUG : ASME SA-240 TYPE 304L (X2CrNi18-9 1.4307 EN 10028-7) Rev ASSEMBLY AND ORIENTATIONS CORRECT INCORRECT EQUIPMENT NOZZLE ORIENTATION ON HORIZONTAL NOZZLE FLANGE TO FLANGE INCLUDING : DIAPHRAGM , FLOW ORIFICE , TEMPORARY FILTER, SPECTACLE PLATE ,ETC ... PIPING EQUIPMENT NOZZLE (TYP.) LUG ON BOTTOM PART OF NOZZLE FLANGE TO BLIND FLANGE EQUIPMENT NOZZLE BLIND FLANGE TO FLANGED VALVE ORIENTATION ON VERTICAL NOZZLE EQUIPMENT EQUIPMENT NOZZLE LUG ITEM BETWEEN FLANGES VERTICAL NOZZLE EQUIPMENT NOZZLE MECHANICAL DEPARTMENT This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use. The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement. PAGE Rev FOR STATIC EQUIPMENT NAMEPLATE REFER TO STD.GEC-WW-MEC-STD112-34E REGLEMENTATION 1 - Plaque signalétique Vérification : FA CONVENTIONS GENERALES D'ETUDES IG class. I&C C&E code 9 11 Généralités règlementation Ce document est notre propriété et doit nous être retourné après usage. Sans notre autorisation, il ne peut être communiqué à des tiers. Etabli à Tavaux le 28.07.95 Mis à jour le 01/10/2014 Par CGn Indice Nbre de feuilles : 4 Ta 91/100/06/AD/F1 4 (06)AD.DOC Approbation : JGi NAME PLATE BRACKET STD Ta91/100/06/AD REPLACE THE STD GEC-WW-MEC-STD112-35E 2 - Support pour plaque signalétique : (gabarit supérieure à DN150 ou Ø200) class. I&C C&E code 9 11 Généralités règlementation Mis à jour le 01/10/2014 Ta 91/100/06/AD/F2 Indice 4 3 - Support pour appareil de petit diamètre : (inférieur à DN150 ou Ø200) a) Position verticale : class. I&C C&E code 9 11 Généralités règlementation Mis à jour le 01/10/2014 Ta 91/100/06/AD/F3 Indice 4 b) Position horizontale : class. I&C C&E code 9 11 Généralités règlementation Mis à jour le 01/10/2014 Ta 91/100/06/AD/F4 Indice 4