energies Article The Effect of Elliptical Diesel Nozzles on Spray Liquid-Phase Penetration under Evaporative Conditions Bifeng Yin *, Bin Xu , Hekun Jia and Shenghao Yu School of Automotive and Traffic Engineering, Jiangsu University, Zhenjiang 212013, China; 2211704049@stmail.ujs.edu.cn (B.X.); human_cm@126.com (H.J.); ysh@ujs.edu.cn (S.Y.) * Correspondence: ybf@ujs.edu.cn Received: 7 March 2020; Accepted: 2 April 2020; Published: 3 May 2020 Abstract: Elliptical diesel nozzles affect the fuel–air mixing process, and thus combustion and exhaust emissions. Experiments were conducted to study biodiesel spray liquid-phase behaviors for elliptical and circular nozzles through the Mie-scattering method under evaporative conditions. Based on the measurements, the results show that the elliptical nozzle spray liquid-phase penetration is smaller than the circular one under steady-state conditions. The deformation and the axis-switching behaviors of the elliptical jet are helpful in accelerating the breakup of the liquid core. Moreover, the injection pressure has little impact on the penetration of the liquid-phase spray for either geometrical orifice. Additionally, increasing the ambient temperature can reduce the penetration of liquid-phase spray, because an increase in temperature increases the rate of evaporation. The differences in steady liquid-phase penetration between circular and elliptical sprays decrease as the ambient temperature increases. Additionally, increasing the backpressure can decrease the liquid-phase penetration. The differences in steady liquid-phase penetration between circular and elliptical nozzles are reduced with the increase in backpressure, probably due to the axis-switching and deformation behaviors of the elliptical jet being restrained under high-backpressure conditions. Finally, the application of an elliptical orifice is beneficial for decreasing the spray liquid-phase penetration, and thus avoiding the fuel impingement in small engine combustion chambers. The lower liquid-phase penetration for elliptical spray indicated higher fuel and air mixture quality, which is helpful for reducing the diesel engine exhaust soot emissions. Keywords: diesel nozzle; elliptical orifice; biodiesel; liquid-phase penetration 1. Introduction Fuel spray evaporation and liquid fuel penetration, before ignition and combustion, are relevant issues concerning diesel spray behavior subsequent to air–fuel mixing, and is related to combustion processes and exhaust emissions [1]. In the traditional research related to fuel injection and atomization, spray and atomization quality is improved by increasing the injection pressure and reducing the diameter of the nozzle hole [2,3]. However, when blindly increasing the injection pressure, the penetration of the long spray tip is prone to adverse effects such as wall impingement and lubricating oil dilution [4,5]. Therefore, people have tried to use orifices with new structures, having different cross-section shapes, in order to improve the fuel atomization quality. The elliptical orifice has obvious advantages with respect to improving the fuel–air mixture quality, and it has therefore become a hot research topic [6,7]. Yu et al. [8–10] compared the spray characteristics of a diesel injector with circular and elliptical cross-section shapes under room temperature, the results showed that using an elliptical nozzle reduced Energies 2020, 13, 2234; doi:10.3390/en13092234 www.mdpi.com/journal/energies Energies 2020, 13, 2234 2 of 14 the spray tip penetration, and the elliptical spray cone angle and the projection area were both higher than the circular spray, indicating that the application of the elliptical hole nozzle could greatly increase the air–fuel mixture quality. Ku et al. [11] presented a study of the macro spray characteristics by using an elliptical hole injector and a conventional circular nozzle under non-evaporative conditions. The results indicated that the application of the elliptical hole injector sped up the liquid core breakup progress, resulting in a larger spray cone angle. Matsson et al. [12] presented the impact of the elliptical hole diesel nozzle on engine exhaust emissions. They found that the diesel nozzle with an elliptical orifice reduced the NOx emission, while the use of the elliptical nozzle had little effect on the soot emission. Ho and Gutmark [13] found that the elliptical jet had a better air entrainment ratio than that of the circular jet. Hong et al. [14,15] also investigated the effects of the non-circular hole on the cavitation and spray patterns with a large transparent nozzle at room temperature. The results indicated that when the cavitation appeared in the elliptical hole, the elliptical spray cone angle became larger than the circular spray. Sharma and Fang [16,17] studied the spray behaviors with various cross-section hole shapes under non-evaporative conditions. They presented results claiming that the use of the elliptical orifice reduced the jet breakup length in comparison with the circular orifice. Cung et al. [18] characterized the effects of non-circular diesel nozzles on diesel spray and combustion characteristics by a numerical simulation method, and the results revealed that the non-circular nozzle had a larger spray cone angle and a longer ignition delay than the circular nozzle. Stinivansan and Bowersox [19] presented the numerical simulation to study the characteristics of the circular and rhomboid jet when the flow Mach number was 5, and it was found that the rhomboid jet generated a reverse rotating vortex, which was conducive to strengthening the fuel and air mixing quality. Jadidi et al. [20] investigated the elliptical jet in low-speed cross flows experimentally, and it was reported that the elliptical spray liquid penetration height was shorter than the circular injector. Kasyap et al. [21,22] presented a study analyzing the influence of non-circular diesel nozzles on the jet breakup process under non-evaporative conditions. The results claimed that the use of an elliptical hole increased the instability of the jet deformation and thus accelerated the jet fragmentation, which was beneficial to improving the fuel atomization quality. Morad and Khosrobeygi [23] investigated the elliptical liquid jet under low-speed crossflow conditions at room temperature, their results illustrated that the elliptical hole with larger aspect ratio had a shorter liquid breakup length. Molina et al. [24] carried out a computational study in order to investigate the influence of the use of elliptical orifices on the inner nozzle flow and cavitation development, and the results showed that elliptical geometries with a vertically oriented major axis were less prone to cavitation and had a lower discharge coefficient, whereas elliptical geometries with a horizontally oriented major axis were more prone to cavitation and showed a higher discharge coefficient. Chiatti et al. [25] investigated the influence of the Slot orifice in diesel common rail nozzles under transient injection conditions, and their results illustrated that the Slot hole shape exerted a robust influence on the fuel flow pattern within the nozzle that was weakly reflected by the rate of injection, but well evidenced by the spray evolution. Some beneficial innovations and explorations have been carried out with respect to the spray emerging from non-circular orifices. Preliminary study shows that the spray and atomization quality of non-circular orifices can be improved effectively when compared to circular orifices. However, previous research works have been conducted under room temperature conditions (non-evaporative), which does not adequately represent the high-temperature conditions of a real diesel engine. Additionally, these existing works do not answer the questions regarding evaporative elliptical spray behaviors at high ambient temperature; in particular, elliptical spray liquid breakup behaviors under evaporative conditions are more complex than those under non-evaporative conditions, and more detailed research work is necessary in order to understand the liquid breakup process for the elliptical nozzle. Additionally, considering the liquid-phase penetration under evaporative conditions has major relevance for fuel impingement in small direct injection diesel engines. Therefore, a better understanding of this phenomenon is important for improving engine performance. Energies 2020, 13, 2234 3 of 14 Energies 2020, 13, x FOR PEER REVIEW 3 of 14 This study is a contribution to understanding the effects of the elliptical and circular holes injectors overfollow-up the spraytoliquid-phase penetration under evaporative conditions. This study is a follow-up to our previous works, which investigated elliptical spray at room temperature (under our previous works,conditions). which investigated elliptical spraypresented at room temperature non-evaporative non-evaporative Consequently, the study in this article (under compares the spray conditions). Consequently, the study presented in thisdiesel article compares spray liquid-phase liquid-phase breakup characteristics for non-circular nozzles underthe evaporative conditions, breakup by characteristics for non-circular nozzles evaporative by using Mie-scattering using Mie-scattering with a diesel Nd: YAG laserunder system, providing aconditions, comprehensive analysis of the of variables, such as elliptical aand circular orifices, injection (80 MPa, 100 MPa, such withinfluence a Nd: YAG laser system, providing comprehensive analysis ofpressures the influence of variables, 120 MPa), bulk temperatures (600 K, 700 K), and backpressures MPa, 2 MPa), on spray liquid-phase as elliptical and circular orifices, injection pressures (80 MPa,(1100 MPa, 120 MPa), bulk temperatures penetration characteristics. (600 K, 700 K), and backpressures (1 MPa, 2 MPa), on spray liquid-phase penetration characteristics. 2. Experimental Method 2. Experimental Method 2.1. Diesel Nozzle 2.1. Diesel Nozzle The experiment was conducted for two different diesel nozzles with different cross-section The experiment was conducted for two different diesel nozzles with different cross-section shapes: shapes: circular and elliptical. Figure 1 presents the diesel injector used and the two cross-section circular andThe elliptical. Figure 1 presents the diesel injector used and two cross-section shapes. shapes. two nozzles are both micro-sac single-hole diesel nozzles with the the same exit cross-section The two bothgeometric micro-sacparameters single-holeare diesel withTable the same exit cross-section area, and area,nozzles and theareother keptnozzles the same. 1 summarizes the normal the other geometric parameters are kept the same. Table 1 summarizes the normal geometric parameters. geometric parameters. Figure Thediesel diesel injector injector with elliptical holes. Figure 1. 1.The withcircular circularand and elliptical holes. Table different orifices. Table1.1.The The parameters parameters ofofdifferent orifices. Nozzle Circle Circle Elliptical OrificeOrifice Major Minor CrossHydraulic Hydraulic Perimeter Major Axis Minor Axis Cross-Section Perimeter Length Diameter Length Axis Axis Section Area [µm] [µm] Area [µm2 ][μm] [µm] Diameter [mm] [mm] [mm] [mm] [μm] [μm] [μm2] 160160 160 160 20106.2 20,106.2 205.7 205.7 1.23 1.23 160 160 189.3 135.2 135.2 20106.2 20,106.2 533.0 533.0 1.23 1.23 150.9 189.3 150.9 2.2. Experimental Visualization Work 2.2. Experimental Visualization Work The Mie-scattering spray test experiment was operated in a high-temperature and high-pressure The Mie-scattering spray test experiment was operateddiagram in a high-temperature and high-pressure constant volume combustion chamber, and the schematic for this experimental set up is constant volume combustion chamber, and the schematic diagram for this experimental up is shown shown in Figure 2. The optical configuration setup is shown in Figure 2a, includingset a camera in Figure 2. Thewith optical configuration is shown in Figure 2a, including a camera connected with a connected a spike filter and a setup Nd: YAG laser for the visualization of the spray liquid-phase. the YAG Nd: YAG and spray image system can be found previously spikeMore filterdetails and aofNd: laserlaser for system the visualization of thecapture spray liquid-phase. Moreindetails of the Nd: works highcapture bulk temperature achieved by previously setting electrical resistors inside YAGpublished laser system and[10,26]. sprayThe image system canisbe found in published works [10,26]. the bottom of the chamber, as shown in Figure 2b. The heating system is able to provide a maximum The high bulk temperature is achieved by setting electrical resistors inside the bottom of the chamber, bulk temperature and The pressure of 900system K in theisconstant chamber, and thebulk bulktemperature temperature and as shown in Figure 2b. heating able to volume provide a maximum was calibrated with a fluctuation of ±10 K. The chamber has four optical accesses placed orthogonally, pressure of 900 K in the constant volume chamber, and the bulk temperature was calibrated with a in order to obtain complete access to the spray domain. The fuel injection system, which consists of a fluctuation of ±10 K. The chamber has four optical accesses placed orthogonally, in order to obtain high-pressure pump with an electronic motor, can generate an injection pressure of up to 180 MPa. complete access to spray domain. The injection system,system, whichand consists of asystem high-pressure Additionally, thethe fuel injection system, thefuel spray image capture the laser are pump with anby electronic motor, can generate an injectionofpressure up tocan 180 Additionally, controlled a delay controller, so accurate measurement the spray of images beMPa. achieved. the fuel injection system, the spray image capture system, and the laser system are controlled by a delay controller, so accurate measurement of the spray images can be achieved. Energies 2020, 13, 2234 Energies 2020, 13, x FOR PEER REVIEW 4 of 14 4 of 14 (a) (b) Figure 2. Experimental equipment diagram. (a) Mie-scattering test schematic; (b) Constant volume chamber. Figure 2. Experimental equipment diagram. (a) Mie-scattering test schematic; (b) Constant volume 2.3. Experimental Test Plan chamber. The experimental test plan is shown in Table 2. To simulate actual engine operating conditions, 2.3. Experimental Test Plan various high injection pressures were adopted, and the chamber was filled with nitrogen to provide different Considering the test was performed under evaporative conditions, the bulk The backpressures. experimental test plan is shown in Table 2. To simulate actual engine operating conditions, temperatures were set as 600 K and 700adopted, K. For the whole injection test, injection durationtotime was various high injection pressures were and the chamber was the filled with nitrogen provide fixed at 2 ms. The whole experiment was performed for conventional biodiesel fuel. Table 3 illustrates different backpressures. Considering the test was performed under evaporative conditions, the bulk the fuel used and the properties temperatures were setphysical as 600 K and 700 of K. biodiesel. For the whole injection test, the injection duration time was fixed at 2 ms. The whole experiment was performed for conventional biodiesel fuel. Table 3 Table 2. Spray visualization text conditions. illustrates the fuel used and the physical properties of biodiesel. Parameter Value-Type Table 2. Spray visualization text conditions. Fuel Biodiesel Injection pressure (Pinj ) 80 MPa, 100 MPa, 120 MPa Parameter Value-Type Backpressure 1Biodiesel MPa, 2 MPa Fuel(Pback ) Gas property Nitrogen Injection pressure (Pinj) 80 MPa, 100 MPa, 120 MPa Ambient temperature (Tbulk ) 600 K, 700 K Backpressure (Pback) Gas property Ambient temperature (Tbulk) 1 MPa, 2 MPa Nitrogen 600 K, 700 K Energies 2020, 13, x FOR PEER REVIEW 5 of 14 -Energies 2020, 13, 2234 5 of 14 Table 3. Biodiesel fuel used and its properties. Table 3. Biodiesel fuel used and its properties. Physical Properties Density (kg/m ) 3) 2 Density (kg/m Kinetic viscosity (mm /s)(40 °C) 2 Kinetic viscosity (mm /s)(40 ◦ C) Surface tension (mN/m) Surface tension (mN/m) Flashpoint temperature Flashpoint temperature (◦ C)(°C) Physical Properties 3 Biodiesel Biodiesel 876 876 4.52 4.52 35.2 35.2 169.0 169.0 3. Experimental Procedure 3. Experimental Procedure Figure 3 presents the development of the spray liquid-phase images at different injection Figure 3 presents the development of the spray liquid-phase images at different injection pressures, pressures, with a fixed bulk temperature of 600 K. The present work investigates liquid-phase with a fixed bulk temperature of 600 K. The present work investigates liquid-phase penetration, and penetration, and therefore all of the images were captured at the major view planes of the elliptical therefore all of the images were captured at the major view planes of the elliptical nozzle. Considering nozzle. Considering the fluctuation in the process of the spray, ten spray images were taken under the fluctuation in the process of the spray, ten spray images were taken under the respective conditions the respective conditions for each injection shot. Please note that the spray image presented in Figure for each injection shot. Please note that the spray image presented in Figure 3 is only one injection 3 is only one injection event. From Figure 3, it can be seen that the spray liquid-phase of the elliptical event. From Figure 3, it can be seen that the spray liquid-phase of the elliptical nozzle is shorter nozzle is shorter than the circular spray in the steady state. Additionally, as compared to the circular than the circular spray in the steady state. Additionally, as compared to the circular nozzle spray, nozzle spray, the distribution area of the elliptical spray liquid-phase is smaller. In general, lower the distribution area of the elliptical spray liquid-phase is smaller. In general, lower liquid-phase liquid-phase penetration and smaller distributions are evidence of faster and better fuel and air penetration and smaller distributions are evidence of faster and better fuel and air mixture qualities [27]. mixture qualities [27]. Moreover, in the following sections, the influence of the elliptical diesel nozzle, Moreover, in the following sections, the influence of the elliptical diesel nozzle, the ambient and the ambient and injection conditions on the liquid-phase penetration will be analyzed in more detail. injection conditions on the liquid-phase penetration will be analyzed in more detail. (a) Figure 3. Cont. Energies 2020, 13, 2234 Energies 2020, 13, x FOR PEER REVIEW 6 of 14 6 of 14 (b) (c) Figure 3. Evolution of liquid mass fraction for various geometrical orifices (Pback = 1 MPa, Tbulk = 600 MPa). (a) The injection pressure of 120 MPa; (b) The injection pressure of 100 MPa; Figure 3. Evolution of liquid mass fraction for various geometrical orifices (Pback = 1 MPa, Tbulk = 600 (c) The injection pressure of 80 MPa. The original spray images were obtained using the Mie-scattering MPa). (a) The injection pressure of 120 MPa; (b) The injection pressure of 100 MPa; (c) The injection method, and these need to be subtracted from the background image, which were taken before the pressure of 80 MPa.The original spray images were obtained using the Mie-scattering method, and injection began. After that, the spray liquid-phase images were distinguished from the background with these need to be subtracted from the background image, which were taken before the injection began. an in-house MATLAB code. The spray liquid-phase penetration was identified from the background After that, the spray liquid-phase images were distinguished from the background with an in-house with an intensity threshold calculated as suggested in [28,29]. After this, the spray liquid-phase was MATLAB code. The spray liquid-phase penetration was identified from the background with an analyzed for each spray image. The spray liquid-phase length is the length between the tip of the intensity threshold calculated as suggested in [28,29]. After this, the spray liquid-phase was analyzed spray and the orifice tip. The final liquid-phase length is the average of ten spray images, and the error for each spray image. The spray liquid-phase length is the length between the tip of the spray and the analysis for the spray liquid-phase penetration indicated that the difference from the average value orifice tip. The final liquid-phase length is the average of ten spray images, and the error analysis for was less than 4.0%. the spray liquid-phase penetration indicated that the difference from the average value was less than 4.0%. Energies 2020, 13, 2234 7 of 14 4. Results Energiesand 2020, Discussion 13, x FOR PEER REVIEW 7 of 14 4. Results Discussion 4.1. The Effects and of Injection Pressure on the Spray Liquid-Phase Penetration In 4, the spray Pressure liquid-phase penetration is depicted against injection time for orifices 4.1.Figure The Effects of Injection on The Spray Liquid-Phase Penetration with different cross-section shapes under various injection pressure conditions, and a fixed ambient In Figure 4, the spray liquid-phase penetration is depicted against injection time for orifices with temperature of 600 K. The time used in the present research work is the time since the start of the different cross-section shapes under various injection pressure conditions, and a fixed ambient injection (ASOI). Based on Figure 4, it can be seen that the elliptical liquid-phase penetration increases temperature of 600 K. The time used in the present research work is the time since the start of the during the stages then toelliptical remainliquid-phase steady at the end of increases the injection. injectionearly (ASOI). Basedofoninjection, Figure 4, itand can be seentends that the penetration The variation the same for the circular spray research Additionally, during theisearly stages as of injection, and then tendsin toprevious remain steady at theworks end of[30,31]. the injection. The very early injection times,asthe spray liquid-phase was longerAdditionally, than the circular variation is the same forelliptical the circular spray in previous penetration research works [30,31]. very one. early injection times, the elliptical spray wasthe longer than the circular one. However, for quasi-stationary injection, theliquid-phase important penetration finding is that elliptical spray liquid-phase However, for quasi-stationary injection, the important finding is that the elliptical spray liquid-phase penetration is shorter than the circular one, indicating that the application of the elliptical hole nozzle is penetration is shorter than the circular one, indicating theinstability applicationdeformation of the elliptical nozzle helpful for speeding up liquid core fragmentation due that to the of hole the asymmetric is helpful for speeding up liquid core fragmentation due to the instability deformation of the elliptical jet and the axis-switching phenomenon, as well as the axis-switching behaviors that were asymmetric elliptical jet and the axis-switching phenomenon, as well as the axis-switching behaviors found in our previous work [10]. Spray liquid-phase penetration (mm) that were found in our previous work [10]. 40 35 30 25 20 Circular Elliptical 15 Pinj=120MPa 10 5 Pback=1MPa 0.0 0.3 0.6 0.9 1.2 1.5 1.8 2.1 ASOI (ms) Spray liquid-phase penetration (mm) (a) 40 35 30 25 20 Circular Elliptical 15 Pinj=100MPa 10 5 Pback=1MPa 0.0 0.3 0.6 0.9 1.2 ASOI (ms) (b) Figure 4. Cont. 1.5 1.8 2.1 Energies Energies 2020, 13,2020, 223413, x FOR PEER REVIEW 8 of 14 8 of 14 8 of 14 40 Spray liquid-phase penetration (mm) Spray liquid-phase penetration (mm) Energies 2020, 13, x FOR PEER REVIEW 40 35 35 30 30 2525 2020 Circular Circular Elliptical Elliptical Pinj =80MPa P=80MPa inj 1515 1010 Pback P =1MPa =1MPa back 5 5 0.0 0.3 0.0 0.3 0.6 0.6 0.9 0.9 1.2 1.2 1.5 1.5 1.8 1.8 2.12.1 ASOI (ms) ASOI (ms) (c) (c) Figure 4. The spray liquid-phase penetration for various injection pressures and the bulk temperature is Figure 4. The spray liquid-phase for various injection pressures and the fixed at 600 K. (a)The injection pressurepenetration of 120 MPa; (b) The injection pressure ofbulk 100 temperature MPa; (c) The injection is fixed atspray 600 K.liquid-phase (a)The injection pressure offor 120various MPa; (b) The injection pressure 100bulk MPa;temperature (c) The The penetration injection pressures andofthe pressureFigure of 804.MPa. injection of 80 MPa. pressure of 120 MPa; (b) The injection pressure of 100 MPa; (c) The is fixed at 600pressure K. (a)The injection injection pressure of 80 MPa. In order toInanalyze the influence of of the parameters onlength the of length of the order to analyze the influence theinjection injection parameters on the the stable spraystable spray liquid phase, Figure 5 Figure shows5 shows the method used the stabilized of the spray liquid-phase liquid phase, the method usedto to obtain obtain the stabilized value value of the spray liquid-phase In order to analyze the influence of the injection parameters on the length of the stable spray penetration. The red line window, which was used to the average of the spray liquid-phase penetration. The red line window, which was tocalculate calculate the average ofspray the spray liquid-phase liquid phase, Figure shows in theorder method usedused to the stabilized the liquid-phase penetration, was 5selected to capture theobtain stabilized region for value circularofand elliptical sprays penetration, was selected in window, order towhich capture stabilized region for circular and elliptical sprays penetration. The red line was the used to last calculate the in average the spray liquid-phase under various injection conditions. The average of the six values the laterofstage of injection was penetration, was selected in order to capture the stabilized region for circular and elliptical sprays under various injection conditions. The average of the last six values in the later stage of injection was taken as the steady spray liquid-phase penetration. Spray liquid-phase penetration (mm) various spray injection conditions. The average of the last six values in the later stage of injection was 40 taken asunder the steady liquid-phase penetration. Spray liquid-phase penetration (mm) taken as the steady spray liquid-phase penetration. 4035 3530 Stability regions 25 30 Stability regions 20 25 Circular 15 Pinj=120MPa 20 Pback=1MPa 10 15 10 5 Circular 0.0 0.3 0.6 0.9 1.2 ASOI (ms) Pinj=120MPa 1.5P 1.8 =1MPa2.1 back Figure 5. Spray 5 liquid-phase penetration averaging methodology. The colored area represents the 0.0 has0.3 0.6 0.9 1.2 1.5 1.8 2.1 domain where the average been calculated. ASOI (ms) Figure 5. Spray liquid-phase penetrationaveraging averaging methodology. TheThe colored area represents the Figure 5. Spray liquid-phase penetration methodology. colored area represents the domain where the average has been calculated. domain where the average has been calculated. Figure 6 demonstrates the steady spray liquid-phase penetration for the circular and the elliptical sprays. As can be seen from Figure 6, the elliptical orifice presents a shorter steady spray liquid-phase penetration than the circular spray under all injection conditions. In particular, the steady spray liquid-phase penetration was reduced by 34.5% with the application of the elliptical hole nozzle as compared to the circular one at the injection pressure of 120 MPa; the results show that the elliptical hole nozzle effectively accelerates the unstable fracture of the liquid jet, thus decreasing the length of the spray liquid-phase. Additionally, for the same geometrical orifice, the difference in spray liquid-phase penetration decreases as the injection pressure increases, and these presented results indicate that the Steady liquid spray penetration (mm) Figure 6 demonstrates the steady spray liquid-phase penetration for the circular and the elliptical sprays. As can be seen from Figure 6, the elliptical orifice presents a shorter steady spray liquid-phase penetration than the circular spray under all injection conditions. In particular, the steady spray liquid-phase penetration was reduced by 34.5% with the application of the elliptical hole nozzle as compared to the circular one at the injection pressure of 120 MPa; the results show that Energies 2020, 13, 2234 hole nozzle effectively accelerates the unstable fracture of the liquid jet, thus decreasing 9 of 14 the elliptical the length of the spray liquid-phase. Additionally, for the same geometrical orifice, the difference in spray liquid-phase penetration decreases as the injection pressure increases, and these presented injection pressure has little onpressure the spray liquid-phase penetration of the penetration two geometric results indicate that the effect injection has little effect on the spray liquid-phase of the orifices, as has also been reported previously for circular diesel nozzles [32,33]. two geometric orifices, as has also been reported previously for circular diesel nozzles [32,33]. 40 Circular Elliptical 35 30 25 20 15 10 120MPa 100MPa 80MPa The injection pressure Figure 6. Steady spray liquid-phase penetration for circular and elliptical nozzles at a temperature bulk Figure 6. Steady spray liquid-phase penetration for circular and elliptical nozzles at a bulk temperature of 600 K. of 600 K. The Effects of Bulk Temperature SprayLiquid-Phase Liquid-Phase Penetration 4.2. The4.2. Effects of Bulk Temperature on on Spray Penetration Bulk temperature is one of the most important parameters for analyzing evaporative diesel Bulk temperature is one of the most important parameters for analyzing evaporative diesel sprays, sprays, significantly influencing the spray and combustion characteristics. The effects of different significantly influencing the spray and combustion characteristics. The effects of different ambient ambient temperatures on circular and elliptical spray liquid-phase penetration are presented in temperatures circular and elliptical spray liquid-phase penetration are presented Figure 7. For the Figure on 7. For the circular liquid-phase penetration, as expected, the curves for each in temperature circularoverlap liquid-phase penetration, asinjection, expected, thefor curves for eachspray, temperature at the beginning at the beginning of the while the elliptical there wasoverlap no overlap. From Figure 7, it can be found that increasing the ambient temperature decreases spray liquid-phase of the injection, while for the elliptical spray, there was no overlap. From Figure 7, it can be found penetration forambient both nozzles; Xu et al. [34]decreases and Payri etspray al. [35]liquid-phase have reported similar results previously. that increasing the temperature penetration for both nozzles; Additionally, for the same ambient temperature, it is noted that using an elliptical orifice leads to Xu et al. [34] and Payri et al. [35] have reported similar results previously. Additionally, for the same shorter liquid-phase penetration, as well as a shorter period of time to achieve a quasi-steady liquid ambientlength. temperature, it is noted usingorifice an elliptical orificeshorten leads totheshorter penetration, The application of anthat elliptical can effectively length liquid-phase of the liquid-phase as wellpenetration as a shorter period of time to achieve a quasi-steady liquid length. The application and thus avoid the fuel impingement under the realistic diesel engine operating of an conditions. Additionally, theshorten shorter liquid-phase for the elliptical orifice indicated better elliptical orifice can effectively the length penetration of the liquid-phase penetration and thus avoid the fuel and air mixture quality, which is helpful for reducing engine exhaust soot emissions. fuel impingement under the realistic diesel engine operating conditions. Additionally, the shorter liquid-phase penetration for the elliptical orifice indicated better fuel and air mixture quality, which is helpful Energies for reducing engine 2020, 13, x FOR PEERexhaust REVIEW soot emissions. 10 of 14 Spray liquid-phase penetration (mm) 40 35 30 25 20 Circular-600K Elliptical-600K Circular-700K Elliptical-700K 15 10 0.0 0.3 0.6 0.9 1.2 1.5 1.8 2.1 ASOI (ms) 7. Spray liquid-phase penetration differentbulk bulk temperatures temperatures (P(P inj = 120 MPa, Pbcak P = bcak 1 MPa). Figure Figure 7. Spray liquid-phase penetration forfor different MPa, = 1 MPa). inj = 120 Figure 8 depicts the steady liquid-phase penetration at various ambient temperatures, indicating that increasing the ambient temperature reduces the liquid-phase penetration for both nozzles, and the differences in steady liquid-phase penetration between circular and elliptical orifice decrease with an increase in ambient temperature. For the ambient temperature of 700 K, in particular, the steady elliptical spray liquid-phase penetration was 7.9% smaller than that of the circular spray. Otherwise, Spray liquidEnergies 2020, 13, 2234 20 Circular-600K Elliptical-600K Circular-700K Elliptical-700K 15 10 0.0 0.3 0.6 0.9 1.2 1.5 1.8 2.1 10 of 14 ASOI (ms) 7. Spray penetration for penetration different bulk temperatures inj = 120 MPa, Pbcak = 1 MPa). Figure Figure 8 depicts theliquid-phase steady liquid-phase at various(Pambient temperatures, indicating that increasing the ambient temperature reduces the liquid-phase penetration for both nozzles, and Figure 8 depicts the steady liquid-phase penetration at various ambient temperatures, indicating the differences in steady liquid-phase penetration between circular and elliptical orifice decrease with that increasing the ambient temperature reduces the liquid-phase penetration for both nozzles, and an increase in ambient temperature. For the ambient temperature 700 K,orifice in particular, the steady the differences in steady liquid-phase penetration between circular andof elliptical decrease with anspray increase in ambient temperature. Forwas the ambient temperature of 700ofK,the in particular, the steady elliptical liquid-phase penetration 7.9% smaller than that circular spray. Otherwise, elliptical spray liquid-phase penetration was 7.9% smaller than that of the circular spray. Otherwise, for an ambient temperature of 700 K, the difference in steady liquid-phase penetration between circular for an ambient temperature of 700 K, the difference in steady liquid-phase penetration between and elliptical orifice was 84.8% smaller than the difference for the ambient temperature of 600 K. circular and elliptical orifice was 84.8% smaller than the difference for the ambient temperature of The reason forThe this is probably that the influence of temperature on theon spray is greater thanthan the impact 600 K. reason for this is probably that the influence of temperature the spray is greater of the nozzle cross-section shape on the liquid-phase penetration, indicating that thethat high the impact of the nozzle cross-section shape on the liquid-phase penetration, indicating thetemperature high reduces the difference between the steadypenetration liquid-phaseofpenetration of circular andsprays. reducestemperature the difference between the steady liquid-phase circular and elliptical elliptical sprays. Steady liquid penetration (mm) 40 Circular Elliptical 35 30 25 20 15 10 600K 700K The bulk temperature 8. Steady spray liquid-phasepenetration penetration for and elliptical nozzles at different bulk Figure Figure 8. Steady spray liquid-phase forcircular circular and elliptical nozzles at different bulk inj = 120 MPa, Pbcak = 1 MPa). temperatures temperatures (Pinj =(P120 MPa, Pbcak = 1 MPa). 4.3. The Effects of Backpressure on Spray Liquid-Phase Penetration Figure 9 presents the spray liquid-phase penetration against the injection time with different cross-section shapes at various backpressures; the injection pressure is fixed at 120 MPa and the ambient temperature is 700 K. From Figure 9, the results show that increasing the backpressure decreases the liquid-phase penetration for both nozzles; note that Shang et al. [36] and Li et al. [37] observed the same trend in their experimental results. Because the high ambient pressure can reduce the initial spray velocity, on the other hand, the high backpressure is beneficial for increasing the spray cone angle, thus entraining more hot gas in the spray center. Both factors will result in a reduction in liquid-phase penetration when the backpressure is increased. Interestingly, the difference of the liquid-phase penetration between the circular and elliptical nozzle decreases with higher backpressure. In Figure 10, the steady liquid-phase penetration results at different backpressures are plotted. From Figure 10, the steady liquid-phase penetration reduced as the backpressure increases, but the differences of the steady liquid-phase penetration for the circular and elliptical orifice are reduced under the condition of higher ambient density. For the backpressure of 2 MPa, in particular, the steady liquid penetration of the elliptical spray is only 6% smaller than the circular spray, probably because under the environment of high backpressure suppresses in axis-switching and deformation behaviors of the elliptic spray. decreases the liquid-phase penetration for both nozzles; note that Shang et al. [36] and Li et al. [37] observed the same trend in their experimental results. Because the high ambient pressure can reduce the initial spray velocity, on the other hand, the high backpressure is beneficial for increasing the spray cone angle, thus entraining more hot gas in the spray center. Both factors will result in a reduction in liquid-phase penetration when the backpressure is increased. Interestingly, the difference of the liquid-phase penetration between the circular and elliptical nozzle decreases with 11 of 14 Energies 2020, 13, 2234 higher backpressure. Spray liquid-phase penetration (mm) 30 25 20 Circular-1MPa Elliptical-1MPa Circular-2MPa Elliptical-2MPa 15 10 0.0 0.3 0.6 0.9 1.2 1.5 1.8 2.1 ASOI (ms) EnergiesFigure 13,9.xSpray FOR PEER REVIEW penetration for different backpressures (Pinj = 120 MPa, Tbulk = 700 K).12 of 14 liquid-phase Figure 9.2020, Spray liquid-phase penetration for different backpressures (Pinj = 120 MPa, Tbulk = 700 K). Steady liquid penetration (mm) In Figure 10, the 30 steady liquid-phase penetration results at different backpressures are plotted. Circular From Figure 10, the steady liquid-phase penetration reduced as the backpressure increases, but the Elliptical differences of the steady liquid-phase penetration for the circular and elliptical orifice are reduced under the condition of 25higher ambient density. For the backpressure of 2 MPa, in particular, the steady liquid penetration of the elliptical spray is only 6% smaller than the circular spray, probably because under the environment of high backpressure suppresses in axis-switching and deformation behaviors of the elliptic spray. 20 15 10 1MPa 2MPa The backpressure 10. Steady spray liquid-phase penetration penetration for andand elliptical nozzles at different Figure Figure 10. Steady spray liquid-phase forcircular circular elliptical nozzles at different backpressures (P inj = 120 MPa, T bulk = 700 K). backpressures (Pinj = 120 MPa, Tbulk = 700 K). 5. Conclusions 5. Conclusions The spray liquid breakup behaviors for diesel nozzles with the application of non-circular crossThe spray liquid breakup behaviors for diesel nozzles with the application of non-circular section shapes (elliptical, circular) were studied using the Mie-scattering method under evaporative cross-section shapes (elliptical, circular) were studied using the Mie-scattering method under conditions. This study provides a comprehensive analysis of the influence of variables such as evaporative conditions. This studyinjection provides a comprehensive analysis of MPa), the influence of variables such elliptical and circular orifices, pressures (80 MPa, 100 MPa, 120 bulk temperatures as elliptical and orifices, injection pressures MPa, 100 MPa,penetration 120 MPa), bulk temperatures (600 K, 700circular K), and backpressures (1 MPa, 2 MPa) on(80 spray liquid-phase characteristics. conclusions can be (600 K, The 700following K), and backpressures (1drawn: MPa, 2 MPa) on spray liquid-phase penetration characteristics. (1) The elliptical spray liquid length The following conclusions can be drawn: increased in the early stages of injection, and tended to be steady then. The elliptical spray liquid-phase penetration was smaller than the circular spray at the (1) The elliptical spray liquid length increased in the early stages of injection, and tended to be end of the injection, due to the deformation and the axis-switching behaviors both being helpful for steady then. The elliptical spray was smaller than the circular spray at the accelerating the breakup of theliquid-phase elliptical liquidpenetration core. end of the injection, duespray to the deformation and the axis-switching both being helpful for (2) The steady liquid-phase penetration of the elliptical dieselbehaviors nozzle was 34.5% lower than accelerating the breakup of thethat elliptical liquid core. orifice nozzle can effectively shorten the liquidthe circular one, indicating the use of an elliptical the same geometricalpenetration orifice, the differences in the spray liquid-phase (2)phase The length. steadyFor spray liquid-phase of the elliptical diesel nozzle penetration was 34.5% lower were reduced with an increase in injection pressure, suggesting that injection has little shorten than the circular one, indicating that the use of an elliptical orifice nozzle pressure can effectively impact on the spray liquid-phase penetration for either geometrical orifice. the liquid-phase length. For the same geometrical orifice, the differences in the spray liquid-phase (3) Increasing the ambient temperature is able to reduce the spray liquid-phase penetration for penetration reduced with an increase injection pressure, suggesting that injection pressure has both were orifices. The differences in steady in liquid-phase penetration between circular and elliptical little impact onwere the spray liquid-phase penetration for either geometrical orifice. temperature nozzles reduced with an increase in ambient temperature. Under high-bulk conditions of 700 K, the steady elliptical spray liquid-phase penetration was 7.9% lower than the circular spray. (4) Increasing the backpressure is able to lower the liquid-phase penetration for both orifices, because higher ambient gas density consumes the momentum of the spray. With the increase of the backpressure, the differences in the steady liquid-phase penetration between circular and elliptical orifices were reduced, probably due to the axis-switching and deformation behaviors of the elliptical jet being restrained under high-backpressure conditions. Energies 2020, 13, 2234 12 of 14 (3) Increasing the ambient temperature is able to reduce the spray liquid-phase penetration for both orifices. The differences in steady liquid-phase penetration between circular and elliptical nozzles were reduced with an increase in ambient temperature. Under high-bulk temperature conditions of 700 K, the steady elliptical spray liquid-phase penetration was 7.9% lower than the circular spray. (4) Increasing the backpressure is able to lower the liquid-phase penetration for both orifices, because higher ambient gas density consumes the momentum of the spray. With the increase of the backpressure, the differences in the steady liquid-phase penetration between circular and elliptical orifices were reduced, probably due to the axis-switching and deformation behaviors of the elliptical jet being restrained under high-backpressure conditions. (5) With the application of the elliptical orifice, which can effectively decrease the liquid-phase penetration, it can be inferred that for small cylinder size diesel engines, the use of elliptical holes can effectively avoid fuel impingement. Additionally, the lower liquid-phase penetration for the elliptical orifice indicated better and faster fuel and air mixture quality, which is helpful for reducing engine emissions. Author Contributions: B.X. and B.Y. designed research; B.X. and S.Y. performed research, analyzed data, and wrote the paper; H.J. supervised research and reviewed the paper. All authors have read and agreed to the published version of the manuscript. Funding: Graduate Student Innovation Fund Project of Jiangsu Province [KYCX17_1778]; Science and Technology on Scramjet Laboratory Project of China [STS/MY-KFKT-2017001]; Jiangsu Province Post-Doctoral Fund [2018K031B]. Acknowledgments: This work was supported by the contribution of Graduate Student Innovation Fund Project of Jiangsu Province [KYCX17_1778]; Science and Technology on Scramjet Laboratory Project of China [STS/MY-KFKT-2017001]; Jiangsu Province Post-Doctoral Fund [2018K031B]; The Priority Academic Program Development of Jiangsu Higher Education Institutions [PAPD]. Conflicts of Interest: The authors declare no conflict of interest. References 1. 2. 3. 4. 5. 6. 7. 8. 9. Wang, Z.; Shi, S.; Huang, S.; Tang, J.; Du, T.; Cheng, X.; Huang, R.; Chen, J.-Y. Effects of water content on evaporation and combustion characteristics of water emulsified diesel spray. Appl. Energy 2018, 226, 397–407. [CrossRef] Tian, J.; Zhao, M.; Long, W.; Nishida, K.; Fujikawa, T.; Zhang, W. 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