July 2001 Process Industry Practices Vessels PIP VEDBI003 Vessels for Bulk Solids Data Sheet PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES In an effort to minimize the cost of process industry facilities, this Practice has been prepared from the technical requirements in the existing standards of major industrial users, contractors, or standards organizations. By harmonizing these technical requirements into a single set of Practices, administrative, application, and engineering costs to both the purchaser and the manufacturer should be reduced. While this Practice is expected to incorporate the majority of requirements of most users, individual applications may involve requirements that will be appended to and take precedence over this Practice. Determinations concerning fitness for purpose and particular matters or application of the Practice to particular project or engineering situations should not be made solely on information contained in these materials. The use of trade names from time to time should not be viewed as an expression of preference but rather recognized as normal usage in the trade. Other brands having the same specifications are equally correct and may be substituted for those named. All Practices or guidelines are intended to be consistent with applicable laws and regulations including OSHA requirements. To the extent these Practices or guidelines should conflict with OSHA or other applicable laws or regulations, such laws or regulations must be followed. Consult an appropriate professional before applying or acting on any material contained in or suggested by the Practice. This Practice is subject to revision at any time by the responsible Function Team and will be reviewed every 5 years. This Practice will be revised, reaffirmed, or withdrawn. Information on whether this Practice has been revised may be found at http://www.pip.org. © Process Industry Practices (PIP), Construction Industry Institute, The University of Texas at Austin, 3208 Red River Street, Suite 300, Austin, Texas 78705. PIP member companies and subscribers may copy this Practice for their internal use. Changes, overlays, addenda, or modifications of any kind are not permitted within any PIP Practice without the express written authorization of PIP. Not printed with State funds ASSOC. PIP: VESBI002 DATA SHEET VEDBI003 PAGE 1 OF 5 July 2001 VESSELS FOR BULK SOLIDS Issued for Proposal Facility Name/Location Purchase As Built Item Name Item Tag No. Service Purchaser/Location Job No. Purchaser Order No. Unit: P&ID No. Supplier/Location Supplier Order/Serial Nos. No. Date Description Date: / By Check . App. A. ENGINEERING REQUIREMENTS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. Design Pressure Internal: psig External: psi Maximum Design Temperature: F Minimum Design Metal Temperature: °F Operating Pressure: psig @ F. Max. Bulk Density of Contained Solids: lb/cu ft Min. Bulk Density of Contained Solids: lb/cu ft Total Operating Capacity: cu ft Maximum Product Level: ft Inside Diameter: ft Straight Side Length: ft Shop Fabricated: Field Erected: Type of Flow: _______________ Type of Vessel: ____________ Construction Code: ASME Section VIII, Division 1, Edition , Addenda MAWP Basis: Calculated , Same as Design Corrosion Allowance, inch: Internal: , External: , Nozzles: , Internals: Supports: , External Attachments: For Non-Corrosive Service: . Seal Weld Internal Parts to Pressure Boundary: ____ Internal Surface Finish: ______________ Cycles per Life of Unit: Design Life: years Fatigue Analysis/Evaluation by Supplier: ____ Welded Pressure Joint Requirements: Shell & Bottom Head Longitudinal Seams: , Shell & Bottom Head Circumferential Seams: , Top Head Seams: Nozzle Pipes: , Nozzle to Flange Butt Welds: Post Weld Heat Treatment: ________ Weld Hardness Control: ____ Maximum Hardness Value: Wind Design Building Code: Basic Wind Speed: Elevation above Grade: ft Exposure Category: __________ Classification Category: ____ Topographic Factor: Seismic Design Building Code: Soil Profile Classification: ___ Aa: , Av: , R: Other Loads: Integral Bag House on Roof: Weight: lb Size: Thickness, inch: Shell: Top Head: Bottom: Type of Top Head: _______________ Type of Bottom: _______________ Type of Roof Reinforcement: ___________ Stiffening Ribs for Ext. Press./Wind: ____ Type of Body Flange: ________ Body Flange Facing: _________ Flange Face Finish (Ra): micro-inch Type of Flow Aid in Bottom: _______________ Fluidization Required: Blend Tubes in Silo: ____ Number of Tubes: Diameter of Tubes: Type: Bottom Discharge Type: _____________ Type of Support: ____________ No. of Supports: Lifting Lugs: Tailing Lugs: Grounding Lug: Shop Prime: Shop/Field Painting: Specification: Insulation by Others: ____ Thickness: inch Type: Density: lb/cu ft Accessories: Ladder: Stairs: Railings: Platform(s): Explosion Panel: Pipe Supports: Circumferential Internal Weld Finish: __________________ Longitudinal Internal Weld Finish: __________________ Notes: ASSOC. PIP: VESBI002 DATA SHEET VEDBI003 PAGE 2 OF 5 July 2001 VESSELS FOR BULK SOLIDS B. 1. 2. 3. 4. PROCESS DATA FOR CONTAINED PRODUCT Effective Angle of Internal Friction: Angle of Repose: Kinematic Wall Friction Angle: Based on Testing with Product Flow Rate: lb/hr C. 1. 2. 3. 4. 5. 6. SUPPLEMENTARY DATA TO BE PROVIDED BY THE SUPPLIER Test Pressure: psig Tested in __________ Position Type of Test: _______________ Fill Level: MAWP: psig, @ °F Limited by: MDMT: °F @ psig Limited by: As Built Thickness, inch: Shell: , Top Head/Roof: , Bottom Head: Estimated Weight: Shipping: lb , Empty: lb , Operating (w/Operating Material: Full of Water: lb D. MATERIALS Material with a All materials must be specified in accordance with ASME Pressure Vessel Code. Material (ASME/UNS No.) 1. Shell 2. Top Head 3. Bottom 4. Reinforcing Pads 5. Nozzle Necks 6. Nozzle Flanges 7. Manhole Neck 8. Manhole Flange and Cover 9. Internal Bolting: Bolts Nuts 10. External Bolting: Bolts Nuts 11. Gaskets 12. Supports 13. Lifting/Grounding Lugs 14. Internals 15. Body Flanges 16. Top Angle 17. Stiffening Rings 18. Insulation Rings 19. Blend Tubes 20. Lining 21. Special Requirements Surface Finish lb, ASSOC. PIP: VESBI002 DATA SHEET VESSELS FOR BULK SOLIDS E. VEDBI003 PAGE 3 OF 5 July 2001 SUMMARY OF REFERENCES PIP Practice No. VESBI002 VEFV1100 Check If Applicable Title and/or Detail No. PIP & Other Standards Specification for Vessels for Bulk Solids STF05501 Fixed Ladders and Cages Vessel/S&T Heat Exchanger Standard Details VEFV1101 - Vessel: Nameplate Bracket VEFV1102 - Vessel: Tolerances VEFV1103 - Vessel: Grounding Lug VEFV1107 - Vessel: Vertical, Type “A” Base Plate W/ Gussets VEFV1108 - Vessel: Vertical, Type “B” Base Plate W/ Cap Plate and Gussets VEFV1109 - Vessel: Vertical, Type “C” Base Plate W/ Cap Plate and Offset Gussets VEFV1110 - Vessel: Vertical, Type “D” Base Plate W/ Top Ring and Gussets VEFV1111 - Vessel: Vertical, Beam Type Leg Supports VEFV1112 - Vessel: Angle W/O Pad Type Leg Supports VEFV1113 - Vessel: Vertical, Angle W/ Pad Type Leg Supports VEFV1114 - Vessel: Vertical, Type “A” Support Lug Base Plate W/ Cap and Gussets VEFV1115 - Vessel: Vertical, Type “B” Support Lug Base Plate W/ Cap or Top Ring and Gussets VEFV1116 - Vessel: Manway Hinges STF05520 Pipe Railing for Walking and Working Surfaces Details Angle Railing for Walking and Working Surfaces Details Vessel Platform Details VEFV1117 - Vessel: Manway Vertical Davit VEFV1118 - Vessel: Manway Horizontal Davit VEFV1119 Type ___ Vessel: Column Davit VEFV1120 Type ___ Vessel: Pipe Supports VEFV1121 Type ___ VEFV1123 - Vessel: Vertical, Insulation, and Fireproofing Supports VEFV1128 Type ___ -Vessel: Skirt Attachment Details STF05521 STF05535 Check If Applicable Title ASSOC. PIP: VESBI002 DATA SHEET VESSELS FOR BULK SOLIDS VEDBI003 PAGE 4 OF 5 July 2001 F. ENGINEERING NOTES G. NOZZLE SCHEDULE The Purchaser will orient and locate nozzle orientation on the Manufacturer’s approval drawings. NO. MARK SIZE RATING TYPE PROJECTION DESCRIPTION REQ’D Notes: ASSOC. PIP: VESBI002 DATA SHEET VESSELS FOR BULK SOLIDS SKETCH Outlines of Equipment and Dimensions that Manufacturer Must Hold VEDBI003 PAGE 5 OF 5 July 2001