Operator Pr er op ty of an ic er Am Ai es rli n Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor SECTION 2: OPERATION A. PREOPERATIONAL CHECKS rli ne s CAUTION: BEFORE USING THE EQUIPMENT, THE OPERATOR MUST CAREFULLY READ THE INSTRUCTIONS IN THE SAFETY SECTION OF THIS MANUAL AND IN THIS SECTION. THE OPERATOR MUST ALSO BECOME FAMILIAR WITH THE TOW TRACTOR’S CONTROLS, INDICATORS, AND EQUIPMENT AS DESCRIBED IN TABLES 2-1 thru 2-7 OF THIS SECTION. er NOTE: In temperatures below 40 °F (4.4 °C), ensure that units with an engine coolant heater option are connected to engine external power source 1 hour prior to engine starting and operation. of Note NOTE: In temperatures below 40 °F (4.4 °C), ensure that in units with an engine fuel heater option, heaters are operating 10 minutes prior to engine starting and turned off before ENGINE STOP/RUN switch is placed in the RUN position. Am Note ic an Ai CAUTION: NEVER RUN THE ENGINE WITH RECEPTACLE CONNECTED TO THE OPTIONAL ENGINE COOLANT HEATER. A FLOW CHECK VALVE STOPS COOLANT FLOW THROUGH THE HEATER WHILE THE ENGINE IS RUNNING. THE HEATER WILL BE DAMAGED IF CONNECTED TO THE HEATER RECEPTACLE WHILE THE ENGINE IS RUNNING. ty In order to ensure safe, reliable operation, perform the following checks prior to operating the tractor: Ensure the park brake switch is applied (set to ON). 2. Walk around the tractor and inspect it for damage or missing equipment. op Check for damaged or under-inflated tires. Check that cold tire pressure is 130 psi (896.3 kPa). Look for cuts and cracks in the tire’s sidewalls and for foreign objects in the tread. Pr 3. er 1. CD389 4. Check the front/rear axle differential cases and planetary hubs for oil leaks. 5. Check for proper operation of the hitches. 1-2-1 Orig Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor Check for damage to the vehicle’s lights and beacons. Check that all lights are in proper working order. 7. Check that the fire extinguishers are in place and fully charged . 8. Look underneath the tractor for signs of leaking coolant, hydraulic fluid, transmission fluid, or lubricating oil. If significant leaks are found, repair them before using the unit for regualar operation. 9. Check the engine oil. rli ne s 6. Ai WARNING: DO NOT LOOSEN OR REMOVE THE RADIATOR CAP WHEN THE COOLANT IS HOT. HOT COOLANT UNDER PRESSURE CAN SPRAY OR BOIL OUT, CAUSING SEVERE BURNS. Check that the engine coolant level is approximately 1-1/2 in (4 cm) below top of radiator fill neck. If not, add coolant as necessary, being careful not to overfill. Visually check for coolant leaks. 11. Inspect the engine compartment for loose hardware, loose wires, and leaking lines or fittings. 12. Check the hydraulic fluid level in the sight glass on the hydraulic reservoir. The sight glass is slightly above eye level on the driver’s side of the vehicle between the front and rear axles. A very low fluid level indicates a serious leak in the system. If that is the case, find the leak and repair it immediately. 13. Check the operation of the hazard flasher, stoplights, taillights, headlights, backup lights, and dash panel lights. 14. Check the fuel level. NOTE: By keeping the fuel tank as full as possible, the tendency for moisture to condense on the inner surfaces of the fuel tank can be minimized or eliminated. Top off the fuel tank at the end of the day’s operation as part of the post-operation maintenance routine. Pr op Note er ty of Am er ic an 10. 1-2-2 Orig CD389 Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor rli ne s CAUTION: IF THE EMERGENCY STEERING PUMP IS OPERATED FOR MORE THAN 1 MINUTE, ITS MOTOR MAY OVERHEAT AND BE DAMAGED. DO NOT OPERATE THE EMERGENCY PUMP ANY LONGER THAN NECESSARY. Place one hand on the steering wheel and the other on the Emergency Steering switch. Depress the switch and hold it down while turning the steering wheel a quarter turn or less in each direction. Listen to the pump’s operation. The steering wheel should turn effortlessly and the feel and sound should be smooth. Release the switch. 16. Start the engine. With the (foot) brake pedal depressed, cycle the transmission through all gears and allow transmission to reach 160 °F (71.8 °C). Return to neutral and check the transmission’s oil level. Add oil as required but do not overfill. ic an Ai 15. er TOW TRACTOR CONTROLS, INDICATORS AND OPERATIONAL EQUIPMENT Table 2-1 lists the front cab controls, indicators, and equipment not found on the instrument panel and explains the specific function of each. Reference Figure 2-1 for location of the items listed. 2. Table 2-2 lists the front cab instrument panel controls and indicators and explains the specific function of each. Reference Figure 2-2 for location of the items listed. 3. Figure 2-3 Steering Mode Selection Display. 4. Table 2-4 lists Cab Select Plate controls and indicators and explains the specific function of each. Reference Figure 2-4 for location of the items listed. 5. Table 2-5 lists the rear operator station option controls, indicators, and equipment not found on the instrument panel and explains the specific function of each. Reference Figure 2-5 for location of the items listed. op er ty of Am 1. Pr B. 6. CD389 Table 2-6 lists the rear operator station instrument panel controls and indicators and explains the specific function of each. Reference Figure 2-6 for location of the items listed. 1-2-3 Orig Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor 1. Front cab controls, indicators, and equipment. 9 10 11 13 12 15 14 16 17 18 19 20 8 21 rli ne s 7 6 5 Ai 4 3 an 2 22 23 Pr op er ty of Am er ic 1 Figure 2-1. Front Cab Controls, Indicators and Equipment 1-2-4 Orig CD389 Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor Table 2-1. Front Cab Controls, Indicators and Equipment Parking Brake Switch 4 Transmission Shift Selector 5 Horn Button 6 Turn Signal and Hazard Switch Intercom Plug, Front Bumper 17 Front Hitch Light 18 Heater/Defroster Unit 19 Headlight, R/H 20 Turn Signal/Parking Light, R/H of 21 Fuse Box 22 Warning Beacon 23 Dome Light ty 10 Headlight, L/H 11 Brake Pedal 12 Accelerator Pedal CD389 16 er 9 Disk Horn, 24V, Low Note op 8 Emergency Engine Shutdown Switch This switch shuts down the engine in a emergency. To use, press down on the red buttin. To reset, pull up the button. Instrument Panel, Front Cab Refer to Figure 2-2 for desriptions of the instrument panel controls and indicators. Turn Signal/Parking Light, L/H The turn signals flashes when the turn signal/hazard switch is set to signal a turn or hazard. The parking light will illuminate steadily when the parking lights switch is ON. 15 The headlight illuminates the area in front of the tractor when the headlights switch is in LO or HI and the parking light switch is ON. The brake pedal is foot operated and located in the front of operator and to the left of accelerator pedal. Pushing on it engages the service brakes. The accelerator pedal is foot-operated and located in the front of operator and to the right side of the brake pedal. It regulates the speed of engine. Pr 7 Cab Ventilation Fans This is high tone, disk style sound making device. This horn is used to warm others of the approach of the vehivle or of its presence. They provide cooling air circulation when activated by the integral swithes. This is low tone, disk style sound making device. This horn is used to warm others of the approach of the vehivle or of its presence. This intercom plug accepts a communication cable linking the aircraft and the tow tractor. This light illuminates the front hitch when the front hitch light switch is ON. It provides front cab heating and windshield defrosting. Its two-speed blower is controlled by the blower fan switch. The headlight illuminates the area in the front of the tractor when the headlights switch is in LO or HI and the parking light switch is ON. The turn signals flash when the turn signal/hazard switch is set to signal a turn or hazard. The parking light illuminates steadily when the parking lights switch is ON. The fuse box contains fuses, relay and circuit breaker for electrical system circuit protection. The operator actuated beacon alerts others that the tow tractor is in operation. When turned ON by an integral switch, the dome light illuminates the cab's interior. rli ne s 3 14 Ai Intercom Plug, Front Cab an 2 This mehanical gauge indicates the hydraulic system pressure The front cab intercom plug is interconnected to plugs located inside rear operator station (optional), on the front bumper, and on the rear bumper This switch is used to set the parking brake. To set the parking brake, move switch to ON position and observe that the parking brake applied indicators are illuminated. To release the parking brake, move the switch to OFF position. The transmission shift selector selects the direction of travel and speed range of the tractor. The horn button is located in the center of steering wheel and sounds the horns. To sounds the horns, push in on the botton This switch controls the turn signals and hazard warning lights. To indicate a left turn, pull the arm down. To indicate a right turn, push the arm up. The arm must be manually returned to the center position (OFF) after each turn. To actuate the hazard lights, pull outward (away from the steering wheel) on the tab, located directly behind the turn signal switch arm. To turn off the hazard lights, push up or pull down on the turn signal switch arm until the tab pops back into position. DESCRIPTION Disk Horn, 24V, High Note ic Hydraulic System Pressure Gauge NAME 13 er 1 ITEM DESCRIPTION Am ITEM NAME 1-2-5 Orig Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor 2. Front cab instrumental panel controls and indicators. 2 3 5 7 9 7 8 13 11 14 an Ai rli ne s 1 10 Am er ic 6 4 15 12 of RAISE 28 27 26 25 Pr op er ty LOWER 24 23 22 21 20 19 18 17 16 Figure 2-2. Front Cab Instrument Panel 1-2-6 Orig CD389 Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor Table 2-2. Front Cab Instrument Panel ITEM NAME DESCRIPTION Emergency Engine Stop Button This shuts down the engine in an emergency situation. Press down on the button to stop the engine. To reset, pull up on the button. 2 Left Turn Indicator This light illuminates when the left turn signal is on. 3 Low Oil Pressure Light This light illuminates whenever the engine oil pressure drops below 5.8 psi (39.99 kPa). 4 Engine Fault Light This light illuminates whenever the engine experiences a fault condition 5 Glow Plug Light This light illuminates whenever the glow plugs come on and goes out when they reach the proper temperature. The engine is then ready to start. 6 Alternator No Charge Light This light illuminates when the alternator is not charging the electrical system. 7 Dash Panel Lights 8 Multifunction LCD Display Panel er ic an Ai rli ne s 1 Pr op er ty of Am The dash panel lights are used to illuminate the instrument panel during low-light conditions. These lights automatically turn on when the Parking/Headlight Switch is turned on. The multifunction LCD display shows vehicle and engine data gauges including: tachometer, vehicle speed, fuel level, coolant temperature, oil pressure and transmission oil temperature. The display will also show the user if any engine or transmission fault codes are present as well as give a description of the fault.When the tractor is in reverse, the display will change to show the rear view camera. 9 Transmission Warning Light This light illuminates when a problem occurs with the transmission. 10 Four-Wheel Steering System Warning Light This light illuminates when a problem occurs with the four-wheel steering system. 11 High Beam Indicator This light tells the operator that high beam headlights are selected. CD389 1-2-7 Orig Chapter 1 Section 2 a21n Ai 20 rli ne s 19 18 17 LOWER RAISE 12 10 i 22 c 26 25 24 23 er 28 27 1 Pr 2 3 5 7 8 op er ty 4o 6 fA m 7 9 11 13 14 16 15 GT110 (24V0 Aircraft Tow Tractor Figure 2-2. Front Cab Instrument Panel (Cont'd) 1-2-8 Orig CD389 Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor Table 2-2. Front Cab Instrument Panel (Cont'd) NAME DESCRIPTION Parking Brake Applied Light This light illuminates whenever the parking brake is engaged. 13 Right Turn Indicator This light illuminates when the right turn signal is on. 14 Transmission Display This displays gear selection, fault codes, and other information from the transmission. (See ZF operation manual located in Chapter 5.) 15 Engine Diagnostic Connector This connector attaches the Deutz programming cable to the port. (Only performed by an authorized Deutz or TUG representative. See the Deutz service manual in Chapter 5 for more details.) 16 Front Cab Lift Switch (Optinal) This switch lifts and lower front cab. Push and hold the switch as indicated to raise or lower the cab. 17 Headlight Mode Switch 18 Parking/Headlight Switch 19 Amber Beacon Switch 20 er ic an Ai rli ne s 12 op ITEM Am of ty er Pr Rear Hitch Light Switch 21 CD389 Front Hitch Light Switch This switch selects the headlight mode. Pressing the switch to the upper position turns on the low beams and the lower position turns on the high. The headlights are turned on/off using the Parking/Headlight Switch. This 3-position switch controls the headlights and parking lights. The upper position turns off all lights, the middle position will illuminate the parking and dash lights. The lower position turns on the headlights. This switch controls the amber beacon. Pressing the lower side of the rocker switch turns the hitch light on. Pressing the upper side of the switch turns it off. This switch controls the rear hitch light when the tractor is being operated from the front cab. Pressing the lower side of the rocker switch turns the hitch light on. Pressing the upper side of the switch turns it off. This switch controls the front hitch light. Pressing the lower side of the rocker switch turns on the light. Pressing the upper side of the switch turns it off. 1-2-9 Orig Chapter 1 Section 2 Ai 20 rli ne s 19 18 17 LOWER RAISE 12 a21n 10 26 25 24 23 22 ic er 28 27 1 Pr o2 p3 5 7 8 er ty o 4 f6 Am 7 9 11 13 14 16 15 GT110 (24V0 Aircraft Tow Tractor Figure 2-2. Front Cab Instrument Panel (Cont'd) 1-2-10 Orig CD389 Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor Table 2-2. Front Cab Instrument Panel (Cont'd) ITEM NAME DESCRIPTION Emergency Steering Pump Switch This switch activates the emergency steering pump. Press and hold the switch to start the pump. Release the switch to stop it. The steering pump activates only if the hydraulic system pressure is below 1800 psi. Do NOT press and hold the switch for more than 1 minute! 23 Rear Window Defroster Switch This momentory switch operates the rear window defroster. Press once to turn the defroster ON. The switch has timer relay that will turn the defroster OFF after 9-12 minutes. It can alse be manually turned OFF by pressing the defroster switch a second time. 24 Blower Heater Fan Switch (Optinal) The front cab's blower fan is controlled by this switch. The blower fan is used to heat the cab and has a HIGH and LOW speed position. 25 Heated Mirror Switch 26 Windshield Washer Switch 27 Windshield Wiper Switch er ic an Ai rli ne s 22 Am of ty er op Switch, Starter Pr 28 CD389 This momentory switch operates the heated mirrors. Press once to turn the heated mirrors ON, press again to turn it OFF. Pressing and holding this switch will activate the windshield washers. Once the switch is released, the washers turn off. This 3-position switch controls the windshield wipers. The upper position turns the wipers on low speed, the middle position turns the wipers OFF. The lower position turns the wipers on high speed. The starter switch starts and stops the engine and connects and disconnects the electrical controls. The switch has three positions: STOP, RUN, and START. Moving the switch from STOP to RUN energizes the electrical system. Moving the switch from RUN to START starts the engine. (Once the engine starts, release the switch.) To stop the engine, place the transmission in neutral, set parking brake ON, and turn the switch to STOP. 1-2-11 Orig Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor 3. Front cab steering display. LCD rli ne s COORD Mode (Four-Wheel Steering) CRAB Mode ty of Am er ic an Ai TRACK Mode (Front-Wheel Steering) op er Figure 2-3. Front Cab Steering Display Pr The steering terminal allows the user to interact with the four wheel stering system. From this terminal the operator can select a steering mode, view rear axle position/mode, and obtain diagnostic information for the steering system. 1-2-12 Orig CD389 Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor 4. Front cab select plate. 3 2 1 4 5 rli ne s 6 an Ai 8 ic 7 NAME DESCRIPTION Indicator, Front Cab Indicator light shows that front cab is selected 2 Indicator, Rear Operator Station Indicator light shows that rear operators station is selected 3 Indicator, Shifters In Neutral This green indicator illuminates if both front and rear transmission sheifters are in Neutral 4 Indicator, Front Park Brake Switch Thes red light is on if the front parking brake switch is set to On ON and the Stop, Run, Start switch is in RUN 5 Indicator, Rear Park Brake Switch On Thes red light is on if the rear parking brake switch is set to ON and the Stop, Run, Start switch is in RUN 6 Indicator, Park Brake Applied This red light comes on if the parking brake is applied and the STOP, RUN, START switch is in RUN Pr op ty of 1 er ITEM Am er Figure 2-4. Front Cab Select Plate 7 Indicator, Rear Shifter Not In Neutral This red light indicates that the front shifter is not in Neutral 8 Cab Select Switch This switch shifts operational control from the front cab to rear ooperator station. It transfers control of the accelerator, parking brake, transmission, and steering; hower, service brake control remains active in both cabs regardless of which cab is selected. Table 2-4. Front Cab Select Plate CD389 1-2-13 Orig Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor 5. Rear operator station controls, indicators, and equipment. 9 8 rli ne s 7 6 10 11 Ai 12 16 15 14 13 Pr op er ty of Am er ic an 5 1 3 2 4 17 18 Figure 2-5. Rear Operator Station Controls, Indicators and Equipment 1-2-14 Orig CD389 Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor Table 2-5. Rear Operator Station Controls, Indicators and Equipment ITEM NAME DESCRIPTION Headlight, L/H The headlight illuminates the area in back of the tractor when the rear headlights switch is in activated. 2 Reverse Light, L/H The reverse light is ON when front cab shifter is in reverse position 3 Brake Light, L/H The brake light is on when front cab brake pedal is pushed. 4 Turn/Hazard Light, L/H The turn signals flash when the turn signal/hazard switch is set to signal a turn or hazard. The parking light illuminates steadily when the parking lights switch is ON. 5 License Plate Holder License plate is to be installed on this holder. 6 Fire Extinguisher 20lb fire extinguisher. In case of emergency follow instructions located on the fire extiguisher 7 Intercom Plug, Front Cab The rear operator compartment intercom plug is interconnected to plugs located inside front cab and on the front bumper. 8 This switch shuts down the engine in an emergency Emergency Engine Shutdown Switch situation. Press down on the red button to stop engine. To reset, pull up the button. 9 The horn button is located in the center of steering wheel and sounds the horns. To sound the horns, push in on the botton Pr op er Horn Button ty of Am er ic an Ai rli ne s 1 CD389 1-2-15 Orig Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor 9 8 rli ne s 7 6 10 11 Ai 12 16 15 14 13 Pr op er ty of Am er ic an 5 1 3 2 4 17 18 Figure 2-5. Rear Operator Station Controls, Indicators and Equipment (Cont'd) 1-2-16 Orig CD389 Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor Table 2-5. Rear Operator Station Controls, Indicators and Equipment (Cont'd) ITEM NAME DESCRIPTION Transmission Shift Selector The transmission shift selector selects the direction of travel and speed range of the tractor. 11 Rear Hitch Light This light illuminates the rear hitch when the rear hitch light switch is ON. 12 Instrument Panel, Rear Operator Station Refer to Figure 2-4 for descriptions of the instrument panel controls and indicators. 13 Turn/Hazard Light, R/H The turn signals flash when the turn signal/hazard switch is set to signal a turn or hazard. The parking light illuminates steadily when the parking lights switch is ON. 14 Brake Light, R/H The brake light is on when front cab brake pedal is pushed. 15 Reverse Light, L/H The reverse lights is ON when front cab shifter is in reverse position 16 Headlight, R/H 17 Brake Pedal 18 Accelerator Pedal er ty ic er Am of The headlight illuminates the area in the back of the tractor when the rear headlights switch is activated. The brake pedal is foot operated and located in the front of operator and to the left of accelerator pedal. Pushing on it engages the service brakes. The accelerator pedal is foot-operated and located in the front of operator and to the right side of the brake pedal. It regulates the speed of engine. Pr op an Ai rli ne s 10 CD389 1-2-17 Orig Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor 6. Rear operator station instrument panel. 11 7 5 9 22 10 8 rli ne s 6 12 3 4 an Ai 2 14 ic 15 13 1 18 20 19 Am er 16 21 Pr op er ty of 17 Figure 2-6. Rear Operator Station Instrument Panel 1-2-18 Orig CD389 Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor Table 2-6. Rear Operator Station Instrument Panel NAME DESCRIPTION 1 Steering Terminal 2 Transmission Display This displays gear selection, fault codes, and other information from the transmission. (See ZF operation manual located in Chapter 5.) 3 Glow Plug Light This light illuminates whenever the glow plugs come on and goes out when they reach the proper temperature. The engine is then ready to start. 4 Alternator No Charge Light This light illuminates when the alternator is not charging the electrical system. 5 Low Oil Pressure Light This light illuminates whenever the engine oil pressure drops below 5.8 psi (39.99 kPa). 6 Engine Fault Light 7 Transmission Warning Light 8 Four-Wheel Steering System Warning Light 9 Indicator, Front Shifter Not In Neutral This red light indicates that the front shifter is not in Neutral op ITEM This green indicator illuminates if both front and rear transmission sheifters are in Neutral Am er ic an Ai rli ne s The steering terminal allows the user to interact with the four wheel steering system. From this terminal the operator can select a steering mode, view rear axle position/mode, and obtain diagnostic information for the steering system. (See Fig. 2-3 this Section) Indicator, Shifters In Neutral Pr 10 er ty of This light illuminates whenever the engine experiences a fault condition This light illuminates when a problem occurs with the transmission. This light illuminates when a problem occurs with the fourwheel steering system. 11 Indicator, Front Park Brake Switch On 12 Indicator, Rear Park Brake Switch On This red light is on if the rear parking brake switch is set to ON and the Stop, Run, Start switch is in RUN CD389 This red light is on if the front parking brake switch is set to ON and the Stop, Run, Start switch is in RUN 1-2-19 Orig Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor 11 7 5 9 22 10 8 rli ne s 6 12 3 4 an Ai 2 1 19 17 21 Pr op er ty of 20 18 Am er 16 14 ic 15 13 Figure 2-6. Rear Operator Station Instrument Panel (Cont'd) 1-2-20 Orig CD389 Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor Table 2-6. Rear operator Station Instrument Panel (Cont'd) ITEM NAME DESCRIPTION Indicator, Park Brake Applied This red light comes on if the parking brake is applied and the STOP, RUN, START switch is in RUN 14 Parking Brake Switch This switch is used to set the parking brake. To set the parking brake, move switch to ON position and observe that the parking brake applied indicators are illuminated. To release the parking brake, move the switch to OFF position. 15 Cab Select Switch This switch shifts operational control from the rear cab to front cab. It transfers control of the accelerator, parking brake, transmission, and steering; hower, service brake control remains active in both cabs regardless of which cab is selected. 16 Indicator, Rear Operator Station Indicator light shows that rear operators station is selected 17 Indicator, Front Cab Indicator light shows that front cab is selected 18 Rear Hitch Light Switch 19 Emergency Steering Pump Switch 20 Rear Work/Headlight Switch The rear work/ headlights are turned on/off using the Rear Work/Headlight Switch. Emergency Engine Stop Button This shuts down the engine in an emergency situation. Press down on the button to stop the engine. To reset, pull up on the button. The dash panel Light is used to illuminate the instrument panel during low-light conditions. This light automatically turns on when Parking/Headlight Switch is turned on er ic an Ai rli ne s 13 op Pr 21 er ty of Am This switch controls the rear hitch light when the tractor is being operated from the rear cab. Pressing the lower side of the rocker switch turns the hitch light on. Pressing the upper side of the switch turns it off. 22 CD389 Dash Panel Light This switch activates the emergency steering pump. Press and hold the switch to start the pump. Release the switch to stop it. The steering pump activates only if the hydraulic system pressure is below 1800 psi. *Do NOT press and hold the switch for mor 1-2-21 Orig Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor 7. Rear cab controls, indicators and equipment an Ai rli ne s 10 9 Am er ic 8 6 5 2 1 4 Pr op er ty 3 of 7 11 Figure 2-7 Rear Cab Controls, Indicators and Equipment 1-2-22 Orig CD389 GT110 (24V0 Aircraft Tow Tractor Chapter 1 Section 2 Table 2-7 Rear Cab Controls, Indicators and Equipment ITEM NAME Description Intercom Plug, Rear Cab The rear cab intercom plug is interconnected to plugs located inside the front cab, on the front bumper, and on the rear bumper 2 Horn Button The horn button located in the center of the steering wheel, sounds the horns when pushed. 3 Emergency Stop Pulling up on this button will execute an emergency stop on the engine. To reset the emergency stop button, push down on it. 4 Park Brake Switch This switch sets the parking brake. Put the switch to ON position to set the parking brake. Observe that the rear parking brake ON and park brake applied indicators are illuminated. Put switch to the OFF position to release the parking brake. 5 Rear Cab Instrument Panel Refer to Figure 2-8 for description of the instrument panel controls and indicators 6 Stop/Park/Turn/BackUp Light Set, RH This stop/ turn signal element flashes when the turn signal/hazard switch (item #6, Table 2-1) is set to signal a turn or hazard. The stop/turn element illuminates when the service brakes are applied. The parking element illuminates when the park lights are turned on. The backup light illuminates when the front cab shift selector is set to reverse. 7 Intercom Plug, Rear Bumper 8 Dash Panel Light 9 Transmission Shifter ic er Am of ty er op Pr 10 Stop/Park/Turn/BackUp Light Set, LH 11 Service Brake Pedal CD389 an Ai rli ne s 1 This intercom plug accepts a communication cable linking an aircraft and tow tractor. The dash panel light illuminates the instrument panel in low-light conditions. The transmission shift selector selects the direction of travel of the tractor. When operating from the rear cab, the speed range of the tractor is four forwards and three reverse gears The stop/turn signal element flashes when the turn signal/hazard switch (item #6, Table 2-1) is set to signal a turn or hazard. The stop/turn element illuminates when the service brakes are applied. The parking element illuminates when the park lights are turned on. The backup light illuminates when the front cab shift selector is set to reverse (R). The service brake pedal is in front of and to the right of the operator. It actuates the service brake system and operates similarly to an automobile brake pedal. 1-2-23 Orig Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor 8. Rear cab dash panel 14 13 12 11 7 7 Ai 8 an 5 4 17 3 15 16 Am er 18 ic 6 10 rli ne s 9 2 of 19 22 Pr 21 op 1 er ty 20 Figure 2-8 Rear Cab Dash Panel 1-2-24 Orig CD389 Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor Table 2-8 Rear Cab Dash Panel ITEM DESCRIPTION 12 1 Engine Fault Light This light illuminates whenever the engine experiences a fault condition 2 Emergency Engine Stop Button This shuts down the engine in an emergency situation. Press down on the button to stop the engine. To reset, pull up on the button. 13 Left Turn Indicator This light illuminates when the left turn signal is on. 14 4 Low Oil Pressure Light This light illuminates whenever the engine oil pressure drops below 5.8 psi (39.99 kPa) 15 Glow Plug Light This light illuminates whenever the glow plugs come on and goes out when when they reach proper temperature. The engine is then ready to start CD389 Transmission Warning Light Rear Cab Select Plate This panel has steering terminal (Fig. 2-3) 17 Parking Brake Applied Light This Light illuminates whenever the parking brake is engaged. 18 Four Wheel Sreering System Warning Light This light illuminates when a problem occurs with four wheel steering system. 19 Emergency Steering Pump Switch This switch activates the emergency steering pump. Press and hold the switch to start the pump. Release the switch to stop it. The steering pump activates only if the hydraulic system pressure is below 1800 psi. Do NOT press and hold the switch for more than 1 minute! 20 Blower Heater Fan Switch The rear cab's blower fan is controlled by this switch. The blower fan is used to heat the cab and has a HIGH and LOW speed position. 21 Windshield Washer Switch Pressing and holding this switch will activate the windshield washers. Once the switch is released, the washers turn off. Windshield Wiper Switch This3-position switch controls the windshield wipers. The upper position turns the wipers on low speed, the middle position turns the wipers OFF. The lower position turns the wipers on high speed. er This light illuminates when a problem occurs with the transmission 10 High Beam Indicator This light tells the operator that high beam headlights are selected. 11 Right Turn Indicator This light illuminates when the right turn signal is on. This panel allow to select operation of the unit from front cab (Fig. 2-9) Faceplate 4 Wheel Steering Display 16 Am of Multifunction LCD Display Panel The multifunction LCD Display shows vehicle and engine data gauges including: tachometer, vehicle speed, fuel level, coolant temperature, oil pressure and transmission oil temperature. The display will also show the user if any engine or transmission fault codes are present as well as give a description of the fault. Headlight Mode Switch This switch selects the headlight mode. Pressing the switch to the upper position turns on the low beams and the lower position turns on high. The headlights turned on/off using the Parking/Headlight Switch ic 9 The dash panel lights are used to illuminate the instrument panel during low-light conditions. Parking/Headlight Switch This 3-position switch controls the headlights and parking lights. The upper position turns OFF all lights, the middle position will illuminate the parking and dash lights. The lower position turns on headlights. ty 8 Dash Panel Lights er 7 This light illuminates when the alternator is not charging the electric system. op 6 Alternator No Charge Light Pr 5 Transmission Display an 3 DESCRIPTION This displays gear selection, fault codes, and other information from the transmission. (See ZF operation manual located in Chapter 5.) rli ne s NAME Ai ITEM NAME 22 1-2-25 Orig Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor 9. Rear cab select panel. Table 2-9 Rear Cab Select Plate 3 4 ITEM 2 Indicator, Rear Operator Station Indicator light shows that rear operators station is selected 3 Indicator, Shifters In Neutral This green indicator illuminates if both front and rear transmission sheifters are in Neutral 4 Indicator, Front Park Brake Switch On Thes red light is on if the front parking brake switch is set to ON and the Stop, Run, Start switch is in RUN Indicator, Rear Park Brake Switch On Thes red light is on if the rear parking brake switch is set to ON and the Stop, Run, Start switch is in RUN 6 Indicator, Park Brake Applied This red light comes on if the parking brake is applied and the STOP, RUN, START switch is in RUN 7 Indicator, Front Shifter Not In Neutral This red light indicates that the front shifter is not in Neutral Cab Select Switch This switch shifts operational control from the front cab to rear ooperator station. It transfers control of the accelerator, parking brake, transmission, and steering; hower, service brake control remains active in both cabs regardless of which cab is selected. er Am of Pr op er 8 8 ty 7 rli ne s Indicator light shows that front cab is selected 5 ic 2 Indicator, Front Cab an 1 DESCRIPTION 1 Ai 5 6 NAME Figure 2-9 Rear Cab Select Plate 1-2-26 Orig CD389 Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor C. 1. FRONT CAB OPERATOR'S SEAT The standard operator and passenger suspension seat (Figure 2-10) features several adjustments for the operator’s comfort and to position the seat for optimum access to all controls. Lumbar Adjustment. To make the lumbar adjustment, turn knob until the seat is in desired position. Note symbols on knob (+ or - ) to increase or decrease, and turn knob in the desired direction. Back Angle Adjustment. To adjust backrest to the desired angle, turn knob until the backrest is in the desired position. Turning the knob in the clockwise direction will angle the seat to the rear, and turning the knob counterwise will angle the seat back more forward. 3. Height Control Adjustment. To adjust height of seat to the desired position, turn knob as indicated by the plus (+) symbol to increase height of seat or turn knob in the direction of the minus (-) symbol to lower the seat. 4. Fore/Aft Adjustment. To move the seat fore or aft, pull the handle to the left, hold in position, slide the seat to the desired position, and release the handle. er ic an Ai rli ne s 2. BACKREST ADJUSTMENT Am REAR HEIGHT AND INCLINATION ADJUSTMENT ty of FRONT HEIGHT AND INCLINATION ADJUSTMENT op er WEIGHT ADJUSTMENT HORIZONTAL ADJUSTMENT Pr LUMBAR ADJUSTMENT FORE/AFT ADJUSTMENT BACK ANGLE ADJUSTMENT HEIGHT CONTROL ADJUSTMENT FORE/AFT ADJUSTMENT FRONT SIDE Figure 2-10. Front Cab Seats CD389 1-2-27 Orig Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor The optional operator and passenger Scissor suspension seat (Figure 2-11) features several adjustments for the operator’s comfort and to position the seat for optimum access to all controls. Height Control Adjustment. To adjust height of seat to the desired position, turn knob as indicated by the plus (+) symbol to increase height of seat or turn knob in the direction of the minus (-) symbol to lower the seat. 2. Fore/Aft Adjustment. To move the seat fore or aft, pull the handle to the left, hold in position, slide the seat to the desired position, and release the handle. FORE/AFT ADJUSTMENT Pr op er ty of Am er ic an Ai rli ne s 1. HEIGHT CONTROL ADJUSTMENT FORE/AFT ADJUSTMENT FRONT SIDE Figure 2-11. Front Scissor Cab Seats (Optional) 1-2-28 Orig CD389 Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor D. OPERATIONAL PROCEDURES WARNING: NEVER OPERATE CONTROLS FROM OUTSIDE OPERATOR’S COMPARTMENT. SEVERE PERSONAL INJURY OR DEATH CAN RESULT. Starting Procedure rli ne s 1. WARNING: ENSURE THAT ALL PERSONNEL ARE CLEAR OF THE TOW TRACTOR BEFORE STARTING THE ENGINE. an Ai WARNING: DO NOT ATTEMPT TO ADJUST THE SEAT WHILE THE TRACTOR IS IN MOTION. LOSS OF TRACTOR CONTROL MAY RESULT. Adjust the operator’s seat so that all controls may be comfortably reached. (b) Verify that the parking brake switches are set to ON and the shift selector is in neutral (N), and the emergency stop button is not activated. (c) Check that all other switches are OFF. (d) Turn the STOP, RUN, START switch clockwise to RUN. The glow plug light will illuminate. (e) Wait for the glow plug light to extinguish. This is a signal that the engine is ready to start. ty of Am er ic (a) Pr op er CAUTION: TO AVOID OVERHEATING OF STARTER MOTOR, DO NOT OPERATE STARTER MOTOR MORE THAN 30 SECONDS WITHOUT ALLOWING A MINIMUM COOLING PERIOD OF 2 MINUTES. CD389 1-2-29 Orig Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor (f) Turn the STOP, RUN, START switch to START. (g) Start the engine and then check the engine oil pressure gauges and the voltmeter. Observe that they are within limits. Ensure that all warning indicators are extinguished. rli ne s NORMAL OPERATING CONDITIONS NORMAL Temperature Engine Oil Pressure Transmission Fluid Temperature Voltmeter 185-200°F (85-93 °C) 30-90 psi (241-621 kPa) 160-210 °F (71-99°C) +24 Volts Ai SYSTEM Allow the engine to idle for approximately 5 minutes (warm up). (i) Turn on all necessary system switches (lights, etc.) for the operation. An operational check of all accessory systems should be performed at this time, ensuring they operate properly. (j) Turn the steering wheel until the wheels are in the straight-ahead position. Set the steering mode select switch to the desired steering mode. (k) Depress the foot brake pedal. Release the parking brake by setting the parking brake switch to OFF and wait until the PARK BRAKE indicator light extinguishes. (l) Select the desired direction of travel and speed range by placing the shifter in the gear most appropriate for the speed and weight of the tow. er ty of Am er ic an (h) op WARNING: DO NOT SHIFT TRANSMISSION WHILE HANDLING AIRCRAFT. Release the foot brake pedal and slowly depress the accelerator pedal. Pr (m) 1-2-30 Orig CD389 Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor 2. Parking Brake Operation rli ne s WARNING: ALWAYS SET THE PARKING BRAKE ON BEFORE SHUTTING OFF THE ENGINE OR EXITING THE CAB. FAILURE TO SET THE PARKING BRAKE CAN RESULT IN THE TRACTOR ROLLING AWAY, CAUSING SEVERE PERSONAL INJURY, DEATH, AND/OR PROPERTY DAMAGE. Ai CAUTION: THE PARKING BRAKE MUST BE RELEASED BEFORE THE TRACTOR IS MOVED. EXCEPT IN AN EMERGENCY SITUATION, DO NOT APPLY THE PARKING BRAKE WHILE THE TRACTOR IS IN MOTION. PARKING BRAKE DAMAGE WILL OCCUR. To set the park brake, move the parking brake switch to the ON position, and observe that the park brake applied indicator illuminates. (b) To release the park brake, move the parking brake switch to the OFF position, and observe that the park brake applied indicator turns off. ic an (a) er NOTE: The parking brake must be released (set to OFF) before any forward or reverse gear is selected via the transmission shift selector. If not, the horn will sound as a warning. The remote hand pump, located above the passenger side ballast compartment, provides a means of releasing the parking brake should the main piston pump and the emergency pump fail. To use the emergency hand pump, follw these steps: Push down on the black knob and rotate clockwise. ty (1) of (c) Am Note Pr op er (2) CD389 Remove the handle from its storage location and insert it into the hand pump. (3) Pump until 1800 psi is shown on the gauge. DO NOT EXCEED 2500 psi. (4) To reactivate the park brake, push down on the knob and rotate counterclockwise. 1-2-31 Orig Chapter 1 Section 2 Transmission Range Selection The transmission selector is an electronic control unit with a stick type selector. There is a forward and reverse selector side for the transmission selector. The selector control normally resides in the neutral position. The desired direction of travel is always selected starting from the neutral position. Forward gears are selected by depressing the button on top of the shifter joystick and pushing it forward. Pushing the joystick to the right will up-shift and pushing it to the left will down shift. The desired gear can be observed on the gauge on the dash. Reverse is done in the opposite manner. Depressing the button on top of the joystick and pulling back on it, will select Reverse 1. To up-shift, follow the same procedures as for selecting a forward gear. Note there are 4 forward speeds and 2 reverse speeds. (b) The ZF Powershift transmission must be manually shifted into the desired gear. Use the gear most appropriate for the conditions. Shift to the next higher speed when the top speed in any particular gear is reached. Do not tow farther than 6.2 miles (10 km) or faster than 6 mph (10 km/hr). Only tow aircraft in first or second gear. (c) Generally, up shifting and down shifting is best accomplished by shifting through the normal sequence of speeds. Downshifting will produce a braking effect, unless the engine is stopped. In that case, no braking will occur. (d) Stop the tractor before shifting into any reverse speed. rli ne s (a) Am er ic an Ai 3. GT110 (24V0 Aircraft Tow Tractor of CAUTION: DO NOT COAST THE TOW TRACTOR IN NEUTRAL. DOING SO MAY RESULT IN SEVERE DAMAGE TO THE TRANSMISSION. Neutral (N). Select Neutral when starting the engine, when checking the tractor’s accessories, and when idling the engine for extended periods. Use NEUTRAL with the parking brake set if leaving the tractor unattended with the engine running. Pr (e) op er ty CAUTION: NEVER SHIFT FROM ANY FORWARD GEAR TO REVERSE OR FROM REVERSE TO ANY FORWARD GEAR WHILE THE TRACTOR IS IN MOTION. THE TRACTOR CAN BE DAMAGED OR STOP SUDDENLY. (f) 1-2-32 Orig 1-2-3-4 Range Selections. Occasionally, certain conditions make it necessary to restrict shifting to a lower range. In addition to more pulling power at lower speeds, these selections provide progressively greater engine braking for going down medium grades. (The lower the gear range, the greater the braking effect.) CD389 Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor 4. (g) Reverse 1-2. Select a speed range in Reverse adequate to the task at hand. The reverse gears work in the same manner as the forward speed ranges. (h) Rear Cab Shift Selector. The Rear Cab Shift Selector is tagged with four forward speeds and two reverse. The third and fourth forward gears are the same. Otherwise, the rear cab shifter operates identically to the front cab shifter. Cab Selection op er ty of Am er ic an Ai rli ne s To transfer operational control between the front and rear cabs. Pr switch Table 2-12. Cab Select Plate CD389 1-2-33 Orig Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor WARNING: MOVING THE CAB SELECT SWITCH WHILE THE TRACTOR IS IN MOTION CAN CAUSE THE TRACTOR TO LOSE CONTROL, POSSIBLY RESULTING IN DEATH, SEVERE PERSONAL INJURY, OR PROPERTY DAMAGE. Stop the tractor. (b) Return the transmission shift selector to neutral (N). (c) Set the parking brake switch to the ON position, and observe that the park brake applied indicator illuminates. Ai rli ne s (a) Am To select front to rear or rear to front cab control, press the release latch (the raised portion of the rocker switch) and press the rocker switch to make the selection. The switch should lock in position. All controls except the service brake pedal will transfer to the other cab. To make another cab control selection, the change must be initiated from the cab (front or rear) that was selected. Steering Mode Selection er 5. ty of (d) er ic an CAUTION: PRESS THE RELEASE LATCH (THE RAISED PORTION OF THE ROCKER SWITCH) PRIOR TO MAKING A SELECTION FROM FRONT TO REAR OR FROM REAR TO FRONT CAB CONTROL SELECTION. FORCING THE SWITCH INTO POSITION WILL DAMAGE THE LOCKING DEVICE, ALLOWING THE SWITCH TO BE ACCIDENTALLY ACTIVATED. Pr op WARNING: BEFORE ATTEMPTING TO USE THE U-30 AIRCRAFT TOW TRACTOR, THE OPERATOR AND ASSOCIATED GROUND SUPPORT EQUIPMENT EMPLOYEES MUST BE TRAINED ON THE OPERATION OF THE UNIT AND ITS STEERING MODES. ALL PERSONNEL SHOULD REMAIN AWARE OF POSSIBLE DANGEROUS SITUATIONS TO AVOID SERIOUS INJURY OR DEATH. 1-2-34 Orig CD389 Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor WARNING: WHEN THE GT110 UNIT IS IN OPERATION, ALL PERSONNEL EXTERNAL TO THE VEHICLE NEED TO MAINTAIN A SAFE DISTANCE FROM FRONT AND REAR WHEEL WELLS TO AVOID CONTACT WITH THE WHEELS OR BECOME TRAPPED BETWEEN THE VEHICLE FRAME AND THE WHEEL: SINCE THE GT110 CAN STEER WITH FOUR WHEELS, IT IS VERY AGILE AND CAN CHANGE DIRECTION / MOVE SIDEWAYS MUCH FASTER THAN A CONVENTIONAL ROAD VEHICLE; · WHEN STEERING, THE WHEELS WILL PROTRUDE OUTSIDE THE WHEEL WELL; · IN CERTAIN CIRCUMSTANCES, THE WHEELS MAY ALIGN FOR STRAIGHT AHEAD OR TURN LEFT / RIGHT EVEN WHEN THE VEHICLE IS STATIONARY. ic an Ai rli ne s · Am er THEREFORE, MAINTAINING A SAFE DISTANCE TO AVOID CONTACT IS CRITICAL. The steering modes are operated through a Steering Logic Controller (SLC). The SLC contains an LCD display and eight white buttons, with blue back lighthing, to confirm the mode selected. On the GT110 unit, only the three left white buttons on the top row are utilized (see Figure 2-13). (b) When the Start/Run/Stop switch is moved from Stop to Run, the LCD display backlighting will illuminate and “TUG Technologies Corporation” will be written in the display for a period of about 3-5 seconds. Simultaneously, the (8) blue lights will illuminate for about 5 seconds. The company name will extinguish and two audio beeps will be heard and all (8) lights will flash in synchronization. op er ty of (a) Pr (c) CD389 After the two audio beeps, seven of the (8) lights will extinguish and one will remain brightly illuminated. The single blue light illuminated will be the TRACK (front wheel steering) mode button because this is the default steering mode. If the rear wheels are not centered at this point, the light will be flashing. There are three ways to bring rear axle into center position. 1-2-35 Orig Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor LCD COORD Mode (Four-Wheel Steering) CRAB Mode of Am er ic an Ai rli ne s TRACK Mode (Front-Wheel Steering) Turn the steering wheel back and forth. op (2) Press and hold the TRACK mode button. er (1) ty Figure 2-13. Steering Logic Controller (SLC) Pr (3) Turn off the park brake, place the tractor into gear, and start moving in either forward or reverse. The rear axle will slowly swing into the center position as the tractor moves. With any of these methods, the blue light will become solid (and discontinue flashing) when the rear axle is centered. The screen will display the image shown in Figure 2-14, also indicating a centered rear axle. (d) 1-2-36 Orig With the GT-110 park brake on, and the unit running, ensure that no one is near the tractor as the axles will be turning. CD389 Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor <L <L R> Am Rear axle turned all the way to the left er ic an Ai rli ne s R> Rear axle centered Press the key pad button for the desired steering mode. If both axles are centered then the selected mode button will be blue. If the light is flashing, press and hold the button until this light turns solid. The steering system is now in the desired steering mode and can be driven normally. er ty (e) of Figure 2-14. Rear Axle Indicators Pr op Note CD389 NOTE: Alternatively, the steering wheel can be turned back and forth or the tractor can be placed into gear and be allowed to move. Either of these actions will cause the rear axle to automatically align to the correct position based on the front axle’s position. (f) The LCD display always shows the position of the rear axle because the rear axle is the only axle being controlled by the steering computer. The front axle is solely controlled by the steering wheel (i.e. the operator). (g) The steering mode can be changed at any time while the transmission is in first or second gear AND the steering angle is less than 10 degrees to either the right or left. 1-2-37 Orig Chapter 1 Section 2 The steering mode can be changed at any angle while the transmission is in neutral. (i) If the transmission is placed into either 3rd or 4th gear, the LCD display will give a warning beep and will place the system into TRACK mode. If the tractor is moving, the rear axle will lock into place the next time that the operator brings it to the center position. If the tractor is not moving, turning the steering wheel will move the rear axle to the center position automatically. For safety reasons, no other modes besides TRACK mode can be used in 3rd or 4th gears due the achievable speeds in these gears. (j) When the transmission is downshifted to 1st or 2nd gear, the steering mode can again be switched to any of the three modes but will remain in TRACK mode until another mode is chosen. rli ne s (h) Ai 6. GT110 (24V0 Aircraft Tow Tractor Front Cab Lift Operation an To raise or lower the front cab: er ic WARNING: FULLY LOWER THE CAB PRIOR TO EXITING TO AVOID POSSIBLE INJURY. Check that no one is entering, exiting, or close to the cab before beginning to raise or lower the cab. (b) Press and hold the upper part of the CAb Lift Switch to raise the cab. Press and hold the lower portiion of the Cab Lift Switch to lower cab. op er ty (a) Once the desired cab height has been reached, release the Cab Lift Switch. Pr (c) 7. of Am WARNING: DO NOT LOWER THE CAB UNTIL ASSURED THAT NO PERSONNEL ARE NEAR OR UNDERNEATH IT. DO NOT LOWER OR RAISE THE CAB IF ANYONE ELSE IS ENTERING OR EXITING OR WORKING NEAR THE FRONT HITCH. OTHERWISE, SEVERE PERSONAL INJURY MIGHT RESULT. Back Up Alarm The back-up alarm activates automatically anytime the transmission is put into Reverse (R) and the tractor’s START-RUN-STOP switch is in RUN. Since it is wired into the same circuit as the back-up lights, it will sound anytime the back-up lights are on. 1-2-38 Orig CD389 Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor 8. Moving an Aircraft Shutdown Procedure 10. Bring the tractor to a full stop. (b) Place the transmission in Neutral (N). (c) Set the parking brake switch to ON. (d) Turn off all system and accessory switches. (e) Allow the engine to run at idle for approximately 5 minutes, then shut it down by turning the STOP, RUN, START switch to STOP. er ic an Ai (a) Am 9. rli ne s Each individual airline has established procedures for attaching the tractor to an aircraft, detaching the tractor from an aircraft, or for towing or pushing back an aircraft. All operators must be familiar with these procedures prior to operating the tractor in any aircraft related operations. Aircraft should only be towed in low gear to prevent transmission/power train overheating. Centralized On-Board Chassis Lubrication System op er ty of This system will automatically or manually provide lubricant to several points on the tow tractor, including king pins, ball joints, steering cylinders, and bolsters. The system requires manual lubrication if the lines have run out of grease or have been drained for any reason. The lube system unit is centrally located on the front bulkhead within the engine compartment. To manually lubricate the system, press the pushbutton located on the bottom of the unit (Figure 2-15). Note: Failing to allow the engine to cool down properly may cause permanent damage to the turbocharger assembly. Pr Note CD389 1-2-39 Orig Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor rli ne s 1 Am er ic an Ai 2 Figure 2-15. Autmatic Lubrication System Reservoir Internal Jacking System (Option) of 11. ty (For tractors that do not have this option, please refer to Chapter 2, Section 1 for jacking instructions). Pr op er WARNING: BE CERTAIN THAT ALL PERSONNEL ARE CLEAR OF THE UNDERSIDE AND ARE WELL AWAY FROM THE TRACTOR PRIOR TO USING THE INTERNAL JACKING FEATURE. Note: The tractor's engine must be running, the parking brake set to "ON", and the transmission shifter must be in neutral (N) for the system to work. Note (a) 1-2-40 Orig To raise the tractor using the internal jacking system: (1) Visually ensure that personnel are not near or underneath the tractor. (2) Check that the parking brake is ON and that the transmission shifter is in neutral (N). Start the engine. CD389 Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor CAUTION: TO AVOIUD GETTING THE TRACTOR INTO POSSIBLY UNSTABLE POSITION, DO NOT RAISE BOTH ENDS OF IT AT THE SAME TIME. Open the jacking system shuoff valve. (4) Each jacking system valve handle on the jacking system valve assembly controls one jack. Select the valve(s) that operate(s) the desired jack(s). It is recommended that one side of the tractor be raised at a time. (5) Pull out the valve handlr(s) to lower the jack(s) and raise the vechicle. Hold the valve handle out until the tractor reaches the desired height. (6) Repeate steps (4) and (5) as necessary. an Ai rli ne s (3) Place blocks or jack stands underneath the tractor before performing any work. (8) Shut down the engine (if prudent) to avoid unnecessary risk during any maintenance procedures. ty of (7) To lower the tractor using the internal jacking system: er (b) Am er ic WARNING: PLACE BLOCKS OR JACK STANDS OF ADEQUATE CAPACITY UNDERNEATH THE VEHICLE BEFORE ALLOWING PERSONNEL TO WORK ON OR NEAR IT. DEATH OR SEVERE INJURY COULD OTHERWISE RESULT. Pr op WARNING: BE CERTAIN THAT ALL PERSONNEL ARE CLEAR OF THE UNDERSIDE AND ARE WELL AWAY FROM THE TRACTOR PRIOR TO LOWER IT. CD389 (1) Visually ensure that personnel are not near or underneath the tractor. (2) Remove the blocks or other supporting materials from underneath the vehicle. (3) Check that the transmission is still in neutral (N), parking brake is ON, and start the engine if it has been shut down. 1-2-41 Orig Chapter 1 Section 2 GT110 (24V0 Aircraft Tow Tractor To lower the tractor, push in the appropriate jack operating valve handle(s) as required until tractor is completely down. (5) Once the tractor is lowered, push in and hold the appropriate jack handle(s) until each jack is fully retracted. (6) Close the jacking system shutoff valve Pr op er ty of Am er ic an Ai rli ne s (4) 1-2-42 Orig CD389