Honeywell Commercial Flight Systems Group Business and Commuter Aviation Systems Division Honeywell Inc. Box 29000 Phoenix, Arizona 85038 C-14, C-14A, and C-140 GYROSYN Compass System Installation and Maintenance Manual TITLE PAGE T-1 P\JB. NO. 15·3fH·01 (FORMERLY LJ•1 S-0510) REVISED 5 NOVE.M8EA 1991 15 DECEMBER 1964 Honeywell INSTALLATION & MAINTENANCE MANUAL C14tx) COMPASS SYSTEM IMPORTANT NOTICE :he ~vionics business units formerly owned by UNISYS Corp. and 1dent1f1ed with the Sperry name or logo have been acquired by Honeywell Inc. Publications, products, and components marked or identified herein with the Sperry name or logo are publications, products. and components of Honeywell Inc. All references to the Sperry name or logo should be taken as referring to Honeywell Inc. PROPRIETARY NOTICE This revised document and the Information disclosed herein are proprietary data of Honeywell Inc. Neither this document nor the information contained herein shall be used, reproduced, or disclosed to others without the written authorization of Honeywell Inc., except to the extent required for installation or maintenance of recipient's equipment. NOTICE • FREEDOM OF INFORMATION ACT (5 use 552) ANO OISCLOSURE OF CONFIDENTIAL INFORMATION GENERALLY (18 use 1905) This revised document is being furnished in confidence by Honeywell Inc. The Information disclosed herein falls within exemption (b) (4) of s USC 552 anc the prohibitions of 18 use 1905. SR91 GYROSYN is a ,.giste,-,;i trademark of Honeywell Inc. TITLE PAGE T-2 Copy,~nt 1991 HontyWell Inc. All Rlgnl-1 Rese!Wd RE''IISE0 5 NOVEMBER 091 15 DECEMBER 1'<14 Honeywell INSTALLATION & M AINTENANCE MANUAL C-14(X) COMPASS SYSTEM RECORD OF REVISIONS Upon receipt of a revision, insert the l atest revised pages and dispose of superseded pages. Enter revi sion number and date, insertion date, and the incorporator's initials on the Record of Revisions . The typed initials HI are used when Honeywel l Inc. i s the incorporator. Revision Number Revision Date Insertion Date 1 Feb 15/65 2 Sep 1V68 Nov 8/68 .....!iL 3 May U72 Aug 2on2 .....!iL 4 May U73 Jun 15n3 .JiL 5 Oct 1004 Nov 1004 .JiL 6 Jul 15/75 Aug 15/75 .JiL 7 Feb 1/77 Har 15/77 .J!L 8 Aug 2U77 Sep 5n1 .....!iL 9 Nov 15/80 Dec 23/80 J:!.L 10 Nov 5/91 Nov 15/21 J:!.L By Revision Number Revision Date Insertion Date By .....!iL Page RR- 1/RR-2 Nov 5/91 U$8 o, d1Sci0$Ure Of 1nform e 1,on or, this pa ge is suo,eet to ftle restnetions on the titte page of ttus docum6nt. Honeywell INSTALLATION & M AINTENANCE MANUAL C-140<) COMPASS SYSTEM LIST Of EFFECTIVE PAGES Dec Feb Sep May May Oct Original 0 Revision .. 1 Revision 2 Revision 3 Revision .. 4 Revision 5 15/64 15/65 11/68 1/72 1/73 10/74 REVISION SUBHEADING AND PAGE Revision 6 Jul 15/75 Revision 7 Feb 1/77 Revision 8 .. Aug 22/77 Revision . . 9 Nov 15/80 Revision . 10 Nov 5/91 SUBHEADING AND PAGE REVISION 1-22 Title T- 1 T-2 • • 10 10 • 10 List of Effective Pages LEP-1 • LEP-2 • 10 10 Table of Contents TC- 1/TC-2 10 Record of Revisions RR-1/RR-2 • Introduction INTR0-1/ I NTR0-2 • Description and Operation 1-1 1-2 1-3 1-4 1-5 1-6 1-7/1-8 • F 1-9/1-10 F 1-11/1-12 1-13 1-1 4 1-15 1-23/1-24 F 1-25/1-26 • Ins ta11 at ion 2-1 2-2 2-3 2-4 2-5 2-6 2-7 9 9 9 9 9 9 9 9 2-8 2-9 10 9 9 9 9 9 9 10 9 9 9 9 9 2-10 2-11 2-12 F 2-13/2-14 F 2- 15/2 - 16 F 2-17/2-18 2-19 2-20 2-21 2-22 2-23 2-24 2-25/2-26 9 9 9 • 9 3-2 1-17 1-18 1-19 1-20 1-21 9 9 9 9 9 3-3 3-4 3-5 3-6 3-7 9 10 9 • Compass Swing Cal ibration 3-1 1-16 9 9 10 10 9 9 9 9 9 9 9 9 9 9 9 9 9 9 • indicates changed, added, or deleted page. F indicates right foldout page with blank back . Use Ot disclosure ot 1ntonnett0n Page LEP-1 Nov 5/91 on this page is sub;ect to the restnchons on 1he tnte l)llge of t~s documem. Honeywell SUBHEADING AND PAGE REVISION INSTALLATION & MAINTENANCE MANUAL C-14()() COMPASS SYSTEM SUBHEADING AND PAGE REVISION Compass Swing Calibration (cont) 3-8 3-9/3-10 9 9 Ground Operational Tests (Ground Check) 4-1 9 4-2 9 Shipping, Handling , and Storage 5-1/5-2 • 10 Use or OlselOsure of ,nfO<mahon Page LEP-2 Nov 5/91 on this Ptlg9 rs suqec1 10 the res1ne11ons on 1ne t1oe Qage OC this dOCum&m. Honeywell TABLE I II I MANUAL C-l◄ (X)COMPASS SYSTEM CONTENTS Subheading Section I OF INSTAU.ATION & MAINTENANCE DESCRIPTION AND OPERATION 1- 1 1.1 Physical Description 1.2 Component Description 1.3 Functional Operation 1-1 1-5 IV V 1-21 INSTALLATION 2-1 2.1 General 2-1 2-2 2.2 Mechanical Installation 2.3 Electrical Installation 2.4 Loading and Gradient Characteristics II I Page 2-12 2-12 COMPASS SWING CALIBRATION 3-1 GROUND OPERATIONAL TESTS (GROUND CHECK) 4-1 SHIPPING, HANDLING, AND STORAGE 5-1 Page TC-l/TC-2 Nov 5/91 Use or d1scl0s1Jre ol 1ntOrm1110n nn th1, p,ge •s SUbJect to the restneuons on 1t1e 1,ue pag~ or this oocumem Honeywell INSTALLATION & MAINTENANCE MANUAL C.!◄ (X) COMPASS SYSTEM INTRODUCTION I This manual provides general system maintenance and installation instructions for the C-14, C-14A, and C-140 Gyrosyn® Compass System. The Compass System can comprise any number of components, providing various level s of capability and display depending on the user's requirements. (Refer to Section 1.) This manual provides block diagram information and interconnect diagrams to permit a general understanding of System interface. Colllllon system maintenance procedures are not presented in this manual. The best established shop and flight line practices shoul d be used. I Infomation on shipping, handling, and storage of all System collllonents is contained in Honeywell Pub. No. 09- 1100-01. Abbreviations used in this manual are defined as follows: Abbreviation A/P CT ex FV FVCT GRO POT SYNC Definition Autopilot Control Transformer Control Transmitter Flux Valve Flux Valve Control Transformer Ground Potentiometer Synchronization Page INTR0-1/INTR0-2 Nov 5/91 Use or d•sclosu,e ol ,ntormation on thts page ,s subf8CI to the restnct'1ons on !he title page or rt11s csocument +~t:!.~ A"10,,,C$ DIVISION lNl'TALLATION a MAINTENANCE MANUAL C-14(XI COMl'ASS SYSTEM SECTION I DESCRIPTION ANO OPERATION 1.1 Physical Description The Conpass System (figure 1-1) uses the horizontal conponent of the earth 's 11111gnetic field to provide continuoU!I m119netic head ing reference for 4 aircraft navigation. The basic Coq,ass System consists of a directional gyro, flux valve, colJl)ensator, and an annunciator. Table 1-1 lists the conponents and part nuni>ers that COIJllrise the Conpass System. The C-14(X) Directional Gyro is a gyro and synchronizer asseni>ly packaged in a cylindrical upper housing and a base asseni>ly. In the C-14 configuration, a gyro and an;,lifier asserooly is contained in the cylindrical housing mounted on the base. The synchronizer asseni>ly is contained in the base. In the C-14A configuration, all subasseroolies are contained in the cylindrical housing and the base is used for support and mounting. The C-14D confi9Jration is a C-14A with a de static inverter mounted in the base assembly. The different asseimly and subassembly combinations are detailed in tables 1-2 and 1-3. Conponent Sperry Part No. Directional Gyro (Optional): C-14 Directional Gyro C-14A Directional Gyro C-14D Directional Gyro 2587193-X, -2X, -3X 2587193-4X 4020577-3, -6 2594484 FX-220 Flux Valve Co11pensator (Optional): CS-212 Magnetic Co11pensator CS-412 Dual Remote Compensator CS-313 Remote Magnetic Com;iensator AN-140 Annunciator 656767 2593379-1 2586257-1 2503148-2 System Components Table 1-1 Page 1-1 Nov 15/80 ....JLsr=e~v -,r INSTALLATION & MAINTENANCE Fl,IGHr SYSTEM S MANUAL AVt0NJC$ OIVISION C•14fXJ COMPASS SYSTEM AN-140 ANNUNCIATOR CS-212 ••GNET,c coC'°" w /_, FX-220 FLUX VALVE C-14(X) DIRECTIONAL GYRO CS--412 D UAL REMOTE COMPENSATOR CS-313 REMOTE MAGNETIC COMPENSATOR A0-100< Co111>ass System Co111>onents Fi gure 1-1 Page 1- 2 Nov 15/80 INSTALLATION & MAINTENANCE MANUAL AYIOIMCS DIYltlON Asseni>ly C-14 comeass sistem 2587193-1 [l] 2587193-2 [l] 2587193-3 [l] 2587193-4 [2] 2587193-5 [2] 2587193-6 [2] 2587193- 7 (1) 2587193-21 (1] 2587193- 22 (l] 2587193-23 [l] 2587193-24 (2) 2587193-25 [2] 2587193- 26 [2] 2587193-33 [l] 2587193-36 [2] C-14(XI COMPASS SVfflM Subasserri> 1i es DG 401, Giro &Amelifier Assi 2585113-1 2585113-2 2585113-3 2585113-4 2585113- 5 2585113- 6 2585113-3 2585113- 1 2585113- 2 2585113-3 2585113- 4 2585113-5 2585113- 6 2585113-13 2585113- 16 Synchronizer Assi 2587194-901 2587194-901 2587194- 901 2587194- 902 2587194-902 2587194-902 2587194-903 2587194-904 2587194-904 2587194-904 2587194-905 2587194-905 2587194- 905 2587194- 904 2587194-905 Annunciator Part No. 2503148-2 used. [2] Annunciator in C6, C-6A, C- 60, C-6E, or C- 6H used. [l) C- 14 Coffl)ass System Table 1- 2 Page 1-3 Nov 15/80 ...JLst=e~v - , , - f LIGHTSY'ITPIS .lWONICS D M - Assenbly C- 14A Comeass Sxstem 2587193-41 [2] 2587193-42 [2] 2587193-43 [2] 2587193-44 [3] 2587193- 45 (3) 2587193-46 (3) 2587193-47 (2) C-14D C0111JJass Ststem [2] 4020577-3 [2] 4020577 -6 INSTALLATION • MAINTENANC£ MANUAL C-1• 1Xl COWAIS SYSTI:M Subassent>l ies Giro-Sxnchroni zer Assx 4019190- 1 4019190-2 4019190-3 4019190-4 4019190- 5 4019190-6 4019190- 7 4019190-13 4019190-16 Base Asst 4019759 4019759 4019759 4019759 4019759 4019759 4019759-l 4021979-901 (1] 4021979-901 [l] [1] Base assembly, Part No. 4021979- 901 i ncl udes a de i nverter circuit. Part No. 4019759 contai ns no circuitry. (2] Ann unciator Part No. 2503148- 2 used. [3J Annuncia t or in C- 6, C- 6A , C- 6D, C- 6E, or C- 6H used . C- 14A and C- 140 Compass Systems Table 1-3 Page 1-4 Nov 15/80 +~st~4:V AVIONICS 01VlS10N INSTALLATION a MAINTENANCE MANUAL C•14IXI COMPASS SYSTEM 1.2 Component Description This section provides a brief description, an illustration, leading particulars, and a block diagram or schematic of each COlft)Onent used in the System. The coll1)onents are separated as follows: C-14A and C-140 Directional Gyros, paragraph 1.2.1; FX-220 Flux Valve and CS-212 Colft)ensator, paragraph 1.2.2; CS-412 Dual Renote Corrpensator, paragraph 1.2.3; CS-313 Remote ~agnetic Coll1)ensator, paragraph 1.2.4; and AN-140 Annunciator, paragraph J.2.5. Page 1-5 Nov 15/80 ...JL SPE~Y - , , - HIGHTSYSTEMS INSTALLATION 1k MAINTENANCE MANUAL C-14IX) COMPASS SYSTEM AVIONICS DIVISION 1.2.l C- 14A and C-14D Directional Gyros (See figures 1- 2 thru 1-4, and t~ble 1-4.) e !Q ~ 2$750 Typical Directi onal Gyro Figure 1-2 Dirrensions (maxi11UJm): Length . • • • • • • • • • • • • • • • • • • • • • • • .• • • • • • • • • • • • •• • • • • Width {C-14A) •• • • • . •• • • •• • • • • • . ••• •• •• • • • •• • • • • •• Width (C-14D) • •• • ••• •• •• • •• •• ••••••••••••••••• ••• Hei ght • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 9. 03 in. 6.06 in. Heistit (shock mounts extended 7.50 in. • . • •• ••• •••• • •• .•••• 6.25 in. 7. 22 i n. (229 ( 154 (159 ( 183 (190 mm) mm) mm) mm) mm) Weight (approximate): C-14A C-140 ............................................. •••••• ••• ••• •••• ••• ••••••.•••••••••••••••••.• 4.7 lb (2.13 kg ) 6. 7 lb (3.04 kg) C-14A and C-14D Directional Gyros Leading Particulars Table 1- 4 Page 1-6 Nov 15/80 Honeywell INSTALLATION & MAINTENANCE MANUAL C-14()() COMPASS SYSTEM Input Power Requirements: C-14A ............. ...... ..... .... .. .. 115 V, 400 Hz , 40 VA starting, 30 VA running C-14D .. ........ . ............ ...... . ... . .. .. . 28 V de, 125 Wstarting, 100 Wrunning C-14D Output Power: 0-22* VA to instrument components 115 V, 400 Hz at IJ2-T 26V, 400 Hz at 1J2-S 3 VA to flux valve 26V, 400 Hz at IJ2-k 0-42* VA to i nstrument components and heading CX excitation** SV, 400 Hz at 1J2-W -2 VA to instrument lighting Total SO VA *Sum of output power from these tvo sources shall not exceed 42 VA . **Each heading CX requires 4.5 VA excitation. Gimbal Freedom: I Vert ical (Azimuth) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360 deg Horizontal (Pitch and Roll) . .. ..• .. ... ........ ..... .. .. .. ... ±85 deg Slaved accuracy . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . ±2 deg Gyro free drift (exclusive of earth rate) .........• ±24 deg/hr (max) Slaving rate (normal) ....... . .... .. ... . . . .. ... ... 2.5 to 5.0 deg/min Slew rate (automatic fast or manual) . . . . • . . . . . . . . . . . . . . . • 30 deg/min Mating Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MS3126Fl8-32S Mounting Hard Mount C-14A and C-14D Directional Gyros Leading Particulars Table 1-4 (cont) The C-14( ) Directional Gyro provides three-wire synchro heading information to various flight instruments, autopilots, and navigation receivers. A remotely mounted MAG/DG switch controls compass slaved or nonslaved modes of operation. A remotely mounted slew switch (INC-DEC) is used to align gyro heading in case of loss of the slaving amplifier. Page 1-7/1-8 Nov 5/91 Use Of dlSCIOS.ure ol antonnation on th,:, page ,s subject 10 the restncuons on the t1Ue page ot this ooeumant u, '" ,'O:::i= "" ~' "'·'""" .1 __ ,,. - '' I I II I -..~ --~ r I -· I ~·~ !""'"·I ".. ! ' I I ' I I I t_ __ .1_ _ ___ ' -, - _J I M)lU. l'lfll~..Oi.""O"'UNl'I. ) . t,-(11,&fCf-l ~ - ,,1,11t..O. ZOIJ1'}'! .ti,.,.,,-..r .. .o.e,u,-.. tou,.,- ,u1ut11u..nor ,,._,,110..•1 ~ ~ 001101 .. oo•~r,-IIO-o 1 ~ ,11su,u.l(I. .-.y,o ,t,..vf ••st• I I • t-~ ~·.. Mt"O- lr'lttlOIIII I I I -----{ I---------- 1) · ) oe.-o~niv.~no.0.0.1 I Page l -9/1-10 tlov lS/80 -aVIIQT(IIUJlCO'IJ,flO't {: : }"~·-··""· ,, ~. "" 1) · II0.1 ~-------------{ ... PA }-ltli.-.11U•IOO..O.-t r<'a '"' C-14A 01rect1orr.al Gyro Stock Olag..-a u figure- 1-3 I) !Q -~-I----------------{ :: !;~ ..""'"t,.. 0----~-j -" I !. Nt'T<IUI • - - ~,.,. n 11,11-,. I I ,,...,,_..: ..,,,.,...0 um ...,1 •• • ) • ' ) £ ..,. IIOl"C. UUTJ,tlCW }:..--:"U~"O-"O<M"l.lf +~!¥f.;<Y •·• ~-ll• r-~~ ;;.,;.;a4u- - - - -- - - - - --- - - - -- - -- - I wt'oo.o.loi: f'OIOtJ 1 n 91,'. ••.., wi•11i ( ~ i-- -~ l l l ~fJI !--++~! _, t,- JW/flll:lld"111 :IUQ00.(,1•0. HIATII0.4WPJfffl' ....lrJ II !L ______ _ _ : rJ=: • __ ___ _ - _ ________ _JI L---------------- -- - - - - - - - - - - . 1 C- 140 Sloe\'. Oiagrtni Figure l-4 Page: 1-11/1- 12 JiO't 15/80 .....-.o ... oo»>Ut • AA:~•'~" +~~~,, AVIOttlCS DIVISION INSTALLATION • MAINTI:NANCE MANUAL C-14IXI COMPAIS SYSTEM This page intentionally left blank. Page 1-13 Nov 15/80 +~st~;t,, AV10NtCI O C - INSTALLATION & MAINTENANCE MANUAL C•14 1XI COMPASS SYSTEM 1.2.2 FX-220 Flux Valve and CS-212 Coq>ensator (See f igures 1-5 and 1-6, and tables 1-5 and 1-6. ) COMPENSATOR FLUX VALVE FX- 220 Flux Valve and CS-212 ColTlJensator Figure 1-5 Dimensions (rraxi111Jm): Bowl diameter • . • • •••..• • ...•.•• • • • •••••••..• . • 3.58 in. (90.93 11111) Mounting flange diameter •••••••••••••••••••••• 4.78 in. (121.4 mm) Hei ~t ........ ... ...... · • · · · · • • • • • • • • • • • • • • • • • 2.88 in. (73.15 mm) Weight (maximum) Power Requirerrents Mounting ••. • ••• •• .•••••. .••• ..•.•.••• ••• • • • •• 1.5 lb (0.68 kg) •••••••••••••••••••••••••••.•••• 26 V, 400 Hz, 1.1 VA •••••••••••••••••••••••••• Nonmagnetic machine screws, 6-40 by 3/8 i n. round head, Sperry Part No. 319011 FX-220 Flux Va l ve Leading Particulars Table 1-5 Page 1-14 Nov 15/80 +~~'!"" A - 1 IIIVI- INSTALLATION • MAINTENANCE MANUAL C•14(l() COMPASS IYIT!M Dilrensions (approximate): Length Width Height ........................................ ......................................... ....•...........................•.•.•... 3.88 in. (98,5 mm) 2,88 in. (73,2 11111) 0,75 in. (19.1 11111) Weight (naxinum) ••• ••• ••• • •••••••••••••••••••••••• 0.25 lb (0.113 kg) Mount in9 ···································· Hard Mount to Flux Valve CS-212 Corrpensator Leading Particulars Table 1-6 The flux valve detects the magnitude and direct ion of the earth's magnetic field and converts it to elect rical information which is used to align the directional gyro to magnetic north. The nagnetfc co°"ensator consists of two sets of adjustable permanent bar nagnets which are used to CO!ll)ensate the flux valve for the effects of magnetizable material in the aircraft structure. LI ------F SHIELD 111:a FX-220 Flux Valve Schematic Figure 1- 6 Page 1-15 Nov 15/80 +~st~=<¥ &YIONJCS OIVl.s&ON INSTALLATION & MAINTENANCE MANUAL C-14(XI COMPASS SYSTEM 1.2.3 CS-412 Remote Compensator (See figures 1-7 and 1-8, and table 1-7.) CS-412 Remote Compensator Figure 1-7 Dimensions (maximum): length .•........•. .. ..................•........ Width ••. ••.•. ••••.•.•.•••• ••••.•. ..•.•.•. ....• Height .•..•. ... ... ...•... ..•.•. ... . .••... .. . •• Weight (maximum) Power Requirenents 5.62in. (142.7nvn) 2.56· in. (65.0 mm) 2.99 i n. (75.9 rrvn) •••••••••••••••••••••• . •••••••••••••• • 1.0 lb (0.45 kg} ••••••••.•••••••••••.•••••••••.• 26 V, 400 Hz, 2.5 VA Hating Connectors: Jl J2 ••.••• •.• •.••••.••.••.••.••••••. .•• ••••.••.••••. MS3126F14-19SX MS3126Fl4-19SY CS-412 Remote Compensator Leading Particulars Table 1-7 Page 1-16 Nov 15/80 INSTALLATION • MAINTENANCE MANUAL +~sSt~=t-r C•141Xl COMPASS SYSTEM AVIOtllCS DMSION The CS-412 Dual Remote COff1)ensator co.,.,ensates the flux valves by inserting small de currents to cancel the errors caused by aircraft magnetic disturbances. SCREWDRIVER ADIUSTMENTS r----, N-S E•W .... Vilt REGULATtD De POWl!II SUPf'LY FLUX VALVE I I I ,, I ---, LIMITING RESISTORS @~:,_ ,_ __________ N0.1 I I I. CURRENT ~ ~.___oc__,, 8LOC•1NG CMACITDRS -~ L ____________ J NOTI: : ( 1--1--- J :~ux I VAi.YE CT TMl DU4L REMOTE COMPENSATOR CONTAINS TWO IDENTICAL COMPUIISI.TlON CIRCUITS. CUICUITRY AND CONNECTIONS SHOWN ARE FOR THE NUMBER ONE SYSTOf THROUGH CONNECTOR J1. CIRCUITRY FOi! THE NUMIER TWO SYSTEM IS IDENTICAL TO SY$TEM NUMBER ONE. EXCtn CO"INECTIONS ARE MA.DE fHROUGH CONNECTOR J:t. CS-412 Dual Remote Compensator Block Diagram Figure 1-8 Page 1-17 Nov 15/80 INSTALLATION • MAINTENANCE MANUAL -.v10MtC$ DtV1~ Cl◄IXI COMPASS SYSTEM 1.2.4 CS-313 Remote Coni>ensator (See f1!J)res 1-9 and } 10. and table 1•8,} 5 CS- 313 Remote Compensator Figure 1- 9 Di mensions (maximum): Length Width Height Weight ............................................ .... ... .... .. ...•.•......•.........• .. ....... 4.78 in. (121.4 mm) 5.75 in. (146.1 rrm) 1.87 in. (47 . 5 mm} ............................................. (maximum) ........................................... Power Requirements ••• • •••• •••••• •••• •• ••• .•. •• •• • •• 1. 5 1b (680 g) 115 V, 400 Hz, 1.75 VA Inputs (maxi11Um): Coriolis Signal • •• • , •••••• • •••••• ••• • •• •••••.•• •• ••• • ••• 8.2 V, 400 Hz Heading Signal ••• •• •• ••• •• .• • . • •..•• ••• .•••• •. • •••• •• •• • 50 mV, 800 Hz Outputs: One-cycle Error Correction • .. •• • ••. •••. •. .• . •. . ••• .• ••••. t8 to 12 deg Index Error Correction ...• . .• • • •• •. • ••• • ••• • •••• •• ••••• •••.·• 2 deg min Two-cycle Error Correction . •• •• •. •• .•••• •• • • . . •• •• •• • •••• • t l.4 deg min Coriolis Error Correction •••••••••• •• •.••• • ••• •••••• •••••• 1000 kn max Ooppler Vari able Resistor Excitation •••• •••• •••••• • •• 26 t 2 V, 400 Hz Mating Connector ••.•• • • ••• •••• •• ••••••• . • • •• . ••••• •• •• • Cannon K03-19-20SW Mounting • . • . . . . . . . . . . . . . . . . . • . . . . . • . . . • .• • . . . . . . . . . . • . . . . . • CS- 313 Remote Co111>ensator Leading Particulars Table 1- 8 Unit Fasteners Page 1- 18 Nov 15/80 +~~l~-<Y AVIONICS OIVISIO<I INSTALLATION • MAINTENANCE MANUAL C.l4 CXI COMPASS SYSTEM The remte co~ensator co,rpensates the FX- 220 Flux Valve by inserting small de cur rents to cancel the errors caused by magnet ic disturbances• o l'Ot'I.UX VALVf CON'T'IIIOI. _,..,_ l { etu.arS GtlOUlm • x :i::~ .. I I <+-:i •I 111\1.eDOMII L -· "'·· -"'[ u s to , w~YALVl M I ' I - •o OCPPUflllQ1 l DI • • I , • I I ..' , , TO f\.UX V Ai.Vt C .. . ,_ ~Ol.,11 I .I I ....,. I , .. I ., I ,T,...,_,a,o,wl " , I to ~ I • POT :~ :~ .. ., ,,_., .,,. .,.,,, .} Ill " - _ -·· n w _. •EGUUTCO @) IEJ y y I .., I, • !. • I: I, C I. , I --°" .,_..,..,.. IIC,1 IIC-1 JOfll.MACM F'T 40Mf~ PIUIE.LI ....., ' CS- 313 Remote Co,rpensator Block Di a gram Figure 1-10 Page 1- 19 Nov 15/80 +~!t~;ey AVIONICS D<YISION INSTALLATION • MA.INffNANCE MANUAL C•141Xl COMPASS SYSTEM 1.2.s AN-140 Annunciator (See fi~re 1-11. ) 35229 AN-140 Annunciator Figure 1-11 The annunciator is a null microa1T111eter which ioonitors the output of the slaving amplifier of the gyro and alf4)1ifier asserrbly. The arrangement of the annunciator is such that, when the system is synchronized, the meter will be in the center (null position). When the gyro heading output is less than the magnetic heading, the pointer of the annunciator is to the left ( +) of its center (synchronized) position. When t he pointer is to the right (e) of its center position, the gyro heading output is greater than the magnetic heading. With directional gyros, Part No. 2587193-1, -2, -3, -7, -21, -22, - 23, -33, -41, -42, -43, -47, and 4020577-3, the annunciator is a col"f1)onent of the system. With directional gyros Part No. 2587193-4, -5, -6, -24, -25, -25, -36 , -44, -45 , -46, and 4020577-6, the annunciator in the C-6 indicator is used as the system annunciator. C-6 indicators used with the Corrpass System are the C-6, C-6A, C-60, C-6E, and C-6H. Page 1-20 Nov 15/80 +~st~4;T' AVIOIMC$ DIVISION INSTALLATION • MAINTENANCE MANUAL C-14CX) COMPASS SYSTEM 1.3 Functional Operation This paragraph contains the theory of operation for the Compass System, Compass System Signal Flow Diagraa1 (figure 1-12) provides a general understanding of the system and i ts major signal flow and connections. NOTE: Figure 1-12 shows a C-14A Directional Gyro, Part No, 2587193-43, and a CS-412 Dual Remote Compensator for descriptive purposes. Configuration differences are discussed in the text. Basic power for the system is the 115-volt, 400-Hz input to the C-14A Directional Gyro. This provides internal power for the gyro and a 26-volt ac power output for the flux valve and CS-412 Dual Remote Compensator. The C-140 Directional Gyros, Part No. 4020577-3 and -6, contain a de static inverter in the base .assembly that provides ac inputs to the gyro synchronizer 4019190-13, -16 and the other . external system components. The flux valve senses the horizontal component of the earth's magnet ic field. Using the 26-volt ac reference signal it provides an output signa l I magnetic field. This signal that represents aircraft heading in the earths wi l l provide a conmand to keep the rotor spin axis of the gyro al ign ed to magnetic north in the slaved mode. The CS-412 Dual Remote Compensator compensates the flux valve for single-cycle error (hard-iron effects) by inducing small de currents into the flux valve coils to correct for errors caused by ferrous metal in the aircraft. The procedure for adjusting this level of compensation is discussed i n Section Ill. The directional gyro receives an input fran the flux valve through the flux valve control transfonner (FVCT) (B2) i n Part No. 2587193-1 thru 3, -7, -21 thru -23, 33, -41, thru -43, and -47 , and Part No. 4020577-3 units, and through the FVCT in the C-6 indicator in Part No. 2587193-4 thru -6, -24 thru -26, -36, -44 thru -46, and 4020577-6 units. The output from the FVCT is tuned to 800 Hz and applied to the slaving 11111pl ifier. The slaving amplifier output is then applied to the precession coils in the gyro and to the annunciator. The Compass System may be operated in either the slaved or free gyro mode. In the slaved mode of operation, the di rect ional gyro is slaved to a position relative to the magnetic heading reference as supplied by the flux valve and the compensator. In the free mode of operation, magnetic infonnat ion fran the flux valve and canpensator is disabled in the gyro and no slaving is perfonned. The directional gyro provides compass info nnat ion as a product of the position of the aircraft with reference to the position of the unslaved gyro. As no slaving is performed, the displayed heading infonnat ion is subject to error as the result of free gyro drift. Page 1-21 Nov 15/80 +~s~V AVIOPOCS D4VISt0N INSTALLATION & MAINTENANCE MANUAL C-141XI COMPASS SYSTEM The C~ass System ; s operated in the free gyro mode by removing the connection between pins E and G on connector lJl Of the d1rect1onal gyro. Usually an operational switch is installed between pins E and G. When pins E and Gare open circuited, the slaving system is made inoperative. If the SLAVED-FREE switch is not used, a jumper wire R11St be inserted to connect pin E of connector lJl to pin G of connector lJl. The system then operates in the slaved mode at all times. Slaving of the directional gyro is accomplished by supplying current flow through precession coils affecting the sensitive axis of the gyro. The MANUAi. SYNCHRONIZATION switch is used to engage fast slaving of the directional gyro. When fast slaving is engaged, the slaving rate is increased from approximately 3.5 degrees per minute to approximately 40 degrees per minute. Once engaged, fast slaving continues until the coffl)ass card of the HSI indicates within 4 degrees of actual heading, at which time the normal slaving rate is reestablished. Fast slaving is autoll'atically initiated during the start-up initialization cycle. NOTE: Directional gyro, Part No. 2587193-47, contains a circuit (Ml) that allows the manual fast sync. switch wiper to be grounded externally instead of being connected back to the unit connector pin lPl-A as required in all other C-14, A or D units. During operation of the directional gyro, any of the following conditions will cause a loss of the 0G valid signal and allow relay K2 to deenergize. (a) Low voltage to the directional gyro power supply (b) Improper wheel speed of the spin motor (c) Fast sync (manual synchronization) The directional gyro provides three-wire co111>ass information from an ARINC heading synchro transmitter No. 1 (83) and uses it to move the HSI c~ass card to the proper heading. Additional heading information outputs are available through a second identical heading transmitter (84) or a clutched potentiometer depending upon dash number. Heading transmitter CX No. 2 provides additional three-wire (ARINC) heading information while the clutched potentiometer provides an automatic pilot heading hold function. The clutched potentiometer consists of a 5k-ohm potentiometer with a sensitivity of 2.5 volts per degree and a clutch which is geared to the output axis of the gyro. The clutch requires 28 volts de excitation and the potentiometer requires 100 volts de excitation. The potentiometer provides a linear output proportional to gyro rotation up to ±20 degrees. The arm of the Page 1-22 Nov 15/80 INSTALLATION It MAINTENANCE MANUAL AVIONIC$ Orv1S10N C-1'1X) COMl'ASS SYSTEM potentiometer is spring loaded so that when the clutch is disengaged the arm will return to the center (null} position. The system configurations are as follows: C-14, C-14A, C-140 Directional Gyro Part No. Contents 2587193-1, -21, and -41 Heading Transmitter No. I (83) Flux Valve Control Transformer (B2) 2587193-2 , -22, and -42 Heading Transmitter No. 1 (83) Clutched Potentiometer (84) Flux Valve Control Transformer (82) 2587193-3, -7, - 23, -33, -43, -47, and 4020577-3 Heading Transmitter No. 1 {B3) Heading Transmitter No. 2 (B4) Flux Valve Control Transformer (82) 2587193-4, -24, and -44* Heading Transmitter No. 1 (83) 2587193-5, -25, and -45* Heading Transmitter No. 1 (B3) Clutched Potentiometer {B4) 2587193-6, -26 , -36, -46, and 4020577-6* Heading Transmitter No. 1 (BJ) Heading Transmitter No. 2 (84) '"The flux valve control transformer 1n the external C-6 1nd1cator 1s used in these configur ations . Synchronization between the flux valve and the actual head ing of the aircraft is indicated by an external sync annunciator or by the compass synchronization annunciator of the HSI. When the+ is in view on the annunciator, the compass card is rotating in the counterclcokwise direction (actual heading greater than indicated) . When the • is in view, the colJl)ass card is rotating in the clockwise direction (actual headi ng less than indicated). When synchronized, the annunciator slowly oscillates between the + and the •· Page 1-23/1-24 Nov 15/80 INSTALLA'JION Honeywell t MAINn NAN(:£ M.ANUA.L C,UOC> OOWl'...n S'f9TEM - - -- -- ,... --,-.--------,• ~-~ ~ h -·.....::.: .• -- - :rc-~.;-t '=' •io'!:.. 0 ,-_,. c,1-.0J11Knc.i41, GYflO s I ' -·· Lf ~ :::. "os..Go; ~n¢;;t";;i•toii(;llc,n7i .z: • ' ',(0(-••" •i>M'""''.J I " ~ ,<o >CJQ ' I .!!: L __ ' l,' •,~ ~ ~ -·.... ~-'........ -........,, '7 - - --- - - .• ~ ~ •-M r .' • -,_ . • '" "''"''""' I- • _. _,_c-_,... . . . ._ __ , . .. ;• . , -~-..~ .. , .,• '7 • -------- - ---------r-· ---r~ • ... '' '' ,._v,,o_ ~ o...-..... ' '' ,. ' - ·42_.. ,-i···:;i L '-1/ '' ,. ·~ •§ - · '' .. • ,, --"' • _, IJ---:i; "' ...... C •oO) I ~ I I -· C~ass S-ysten Flo~ 01agr~ n91rr~ 1-11 $ - , a~, •• • ' •' .,_ I ~ . -- _,l<.... -~ '"'"~-......, i. l--•1"'« • i; M> •◄ ( ,_,.. 9,..,.. .-!!! 1 .J ....., .-. ' ,..,.. I ·~ • V ' u ~ --- f- --... •1.v;.>•o tt,11i,o, c,,.,, ~ ~ ' -~~• ~..,.-o _ ,_,._,~• • _•••(a..("_.,,_ ,,.....,_.,...."u"' , _,. C'"("'te •oo "" _,. ,_,.. ...... _'"'"' . I ............ ..OIH -- 1--nt"~ro C::J : I: -• I - ~• I " ·- f-- I- ,...... ..... .,, - · h r- . --· I: ! IT-r .' ' " t .. YAI.Y& .,...oc •- " -«M.•1" • ' F-ua y m~ ·~ • _ ..,,-oc, r·~-.1.!'"• '~ .:.. I '"""•-o<•&-"11 ,o r+ I ..,.,,.,..,n' .r-•l>C -•' ~----------- -----~~ ~ ..JLSPE~Y ,r INSTALLATION & MAINTENANCE H IGHT SYSTEMS MANUAL AVIONICS OIVISION C-14(X I COMPASS SYSTEM SECTION II INSTALLATION 2.1 General This section provides information for installing and interconnecting co111>onents that COfllJrise the ColJl)ass System. This section has been divided into the following three subsections: Paragraph 2. 2, Mechanical Installation, contains informat ion on how and where to mount each component in the aircraft; Paragraph 2.3, Electrical Installation, contains general electrical installation data and the point-to-point wiring interconnects; Paragraph 2.4, Loading/Gradient Character isti cs, contains input/output signal data for each colJl)onent of the system. A list of system components and their mating connectors is provided in Table 2- 1. COl11)onent C-14 Directional Gyro C- 14A Directional Gyro C-14D Directional Gyro FX- 220 Flux Valve CS-412 Dual Remote Compensator CS-313 Remote Magnetic Compensator Sperry Part No. Connector Designation Hating Connector lJl MS3126Fl8-32S lJl 1J2 MS3126F18-32S MS3126F20-41S 5Jl 5J2 3Jl MS3126Fl4-19SX MS3126F14-19SY Cannon Part No. K03- 19- 20SW 2587193-X, - 2X, - 3X 2587193-4X 4D20577-3, -6 2594484 2593379- 1 2586257- 1 Mating Connectors Table 2-1 Page 2-1 Nov 15/80 +~!t~:.?,' AYt0NtC$ OfV1S.ON INSTALLATION & MAINTENANCE MANUAL C-14(X> COMPASS SYSTEM 2.2 Mechanical Installation This paragraph contains information on how and where to mount each cofll)onent of the Cofll)ass System. Cofll)onents are separated as follows: C-14(X) Directional Gyros, paragraph 2.2.l; FX-220 Flux Valve and CS-212 Cofll)ensator, paragraph 2.2.2; CS-412 Dual Remote Cofll)ensator, paragraph 2,2,3; CS- 313 Remote Magnet ic Cofll)ensator, paragraph 2.2,4; and, AN-140 Annunciator, paragraph 2,2.5. 2.2.1 C-14(X) Directional Gyro (a) Location Locate the units near and preferably forward of the aircraft's most aft CG position. Laterally they should be placed within 2 feet of the aircraft's vertical plane of syflllletry and vert ically they should be placed within 5 feet of the fuselage reference plane. (b) Mounting Mount the gyros rigidly to the aircraft primary structure in the fuselage, using the mounting holes in the gyro base. See figures 2-1 thru 2-3 for mounting. NOTE: In dual C-14 installations, the directional gyro should be mounted so that both spin axes are aligned parallel. This will be accofllllished when both units are mounted with their connectors pointing in the same direction. This alignment is necessary to minimize differences between the two cofll)ass heading outputs during turns, These differences between the dual systems are attributed to gimbal error. CAUTION: MOUNTING THE DIRECTIOllAL GYRO IN ANY LOCATION SUBJECT TO EXCESSIVE STRUCTURAL FLEXURE OR VIBRATION MAY IMPAIR INSTRUMENT OPERATION AND SHORTEN GYRO LIFE. IT IS RECOMNOED THAT THEY BE MOUNTED IN A LOCATION WHERE VIBRATION DOES NOT EXCEED 0,5 g AT ANY FREQUENCY, Page 2-2 Nov 15/80 +~~~~'('( INSTALLATION & MAINTENANCE MANUAL C•14 !Xl COMPASS SYSTEM AVIONICS DIVJS'O"I ,----- - - "-= - - - - - -,--- - - -- e - - - - - - - - I I. I i ij l I ; "' I ~ .. I ~g,;·.,·~ ~ ~ .e 'ii~--r•1~·· ,-- · 'I ~~- COtM.C."m~ ~ ~ PJt.. 1779~!0·?!. PTO'Z,E: •1&-?i.tP sy.., MAfe ~ >,,/ll'1: ~~'t 11/w l.S&~IO· 40 ' e,o.,o,,. .,.,,., ~e:-ic-~1.scsa:1 '' I z ,I ~ I ~ 2 ~ 0 ~ ~ -c: ~ i "'I: ... = -N ~ 0 ;------.. /£1-/ \ .. N OTES: 1. ~ DENOTES APPAOX. CENTEA OF GRAVITY. 2. APPROXIMATE WEIGHT $ ,5 LBS, ' E2H7U:).C(R) Outline and Installation of C-14 Directional Gyro, Part No. 2587 193- 1 thru -7, -21 thru - 26, -33, and -36 Figu re 2-1 Page 2-3 Nov 15/80 +~s~'!"(Y INSTALLATION & MAINTENANCE MANUAL C-14()(1 COMPASS SYSTEM AVtONtCS DIVISION 2'.5,0 MU ( 43,SO) ~••v~------i-- - ---- (.~.~) l "iiO ~ -=---. +-- -_-_:_---- -, "- "";::::::::::::::- -..... .I~ I co,,f.t1t)Q SPBIQ\' MA1 ~WA1 o;,.. 6l2'4l-9' I etH0ll ~ PTOZ! ·IIMZfl("liR} I 5,PEDOY '¼, t $6~\Q.- 4.& L- ~ ll; I 'J,. PT06C • IO-~t.S(SA:) ~ 7.SO £1 £NOCD M.A.1. , I -,,cto.so) ~ OO !RUl ?~~ :"" 1?) 0 .&t i I "'"., l""--'\ NOTES: ' \ i 1, 0 DENOTES APPAOX. CENTEFl OF GRAVIT Y . 2 , APPROX IMATE we IGHT •., LB$. 3, OIMENSIONS IN PARENTHESES ARE IN MILLIMETERS, Outline and Installation of C-14A Directional Gyro, Part No. 2587193-41 thru -47 Figure 2-2 Page 2-4 Nov 15/80 _JLs;pe~v ,r INSTALLATION & MAINTENANCE FllGHT SYSTEMS MANUAL AvtON1CS OfVISION C•14IX) COMPASS SYSTEM {)1.'1$) I.ZS (ONfffC1'0" l0CA110N ~OOCREF) l ,SO M.,U. ,.•4Y (~3 .1,0) ·I __ J I I I c=, COHNE.:ToQ ~ ~- -1 l ~o MAJ. c;.w,11 (ii,~.SO) 7.21 (RH) {.l ~l-1') ' o~ ti l!!l)IO· i'? I '16~s vm-.: 9EIX1't' 0,.~ 400080t) • C.Oc. MS3126S• 20·41S(SR) I) l 7~ [IT(ND(O M~l ,,qo.~ o) OOCR!O l .7S ,,._ l bJ. f4S:&'S.' t I I I 4 00/RfF) NOTES: 1. " DENOTES Af'PROX, CENTER OF GRAVITY . 2. APPAOX IMATE WEIGHT 6 . 7 L8S. 3. DIM ENSIONS IN PARENTHESES ARE IN MILLI METERS. E4022361CR) Outline and Installation of C-14D Directional Gyro, Part No. 4020577-3 and -6 Figure 2- 3 Page 2-5 Nov 15/80 +~!.~"' AVIONICS DIVISION INSTALLATION II MAINTENANCE MANUAL C-14(XI COMPASS SYSTEM 2.2.2 FX-220 Flux Valve and CS-212 Compensator (a) Location The flux valve should be located as far as Possible from all sources of local magnetic disturbances, such as electrical cables, engines and magnetic materials. Generally, the best location is in the outer wing panel, as near the wing tip as possible. Where a wing installat ion is not feasible, an alternate location in the tail may be satisfactory. To detennine a suitable location for the flux valve, place an uncompensated magnetic compass in each of the Possible locations for an installation, then turn the aircraft to each of the four cardinal headings, noting amount of error at locations. While detennining location, simulate as nearly as possible actual flight conditions by operating engines, electrical systems, radio equipment, and accessories. Select location offering least magnetic error. (b) Mounting The flux valve should be mounted to a suitable bracket or frame which is rigidly attached to the aircraft structure such that the flux valve mounting flange is parallel within 2 degrees of the level flight attitude on the aircraft. The bracket used for mounting the flux valve should be of 202-T4 aluminum alloy or its equivalent, with a minimum thickness of 1/16 inch. rt should be reinforced by ribs, flanges, or angles such that local aircraft structure vibration will not be amplified by more than 15 percent at any frequency experienced or the flux valve will not be subjected to more than 3 g's acceleration, whichever is smaller. The mounting flange of the flux va he is not to be considered as adding to the rigidity of the bracket. NOTE: If an MC-1 or MC-2 Magnetic Compass Calibrator Set is to be used for calibration of the Compass System, the flux valve should be mounted with a 7-inch minimum diameter access hole directly over the top mount or directly under the bottom mount. The flux valve top or bottom should be within 3 inches of the access hole. A 7-inch square access plate is recommended for mounting in the vertical stabilizer. The nearest edge of the flux valve should be within 3 inches of the access plate, and the top of the flux valve should be a minimum of 3-1/2 inches below the top of the access hole to facilitate use of optical alignment gear. The mounting surface should be laid out as shown in figure 2-4. \-lhenever possible, the unit shoul d be top mounted; that is, with the mounting flange of the flux valve above the surface of the mounting bracket. The single drilled hole, shown on the centerline of the cutout drawing, should face in the direction of f l ight of the aircraft, and the centerline should be parallel the longitudinal axis of the a i rcraft. Page 2-6 Nov 15/80 +~.5~4!'1' AVIONICS DIYIIIOII INSTALLATION • MAINTENANCE MANUAL C-141XI COMPASS SYSTEM Fasten the flux valve to the mounting braclcet with three 6-40 by 3/8 inch (0,138 dial) round head, nonmagnetic machine screws, Sperry Part No, 319011, The screws are supplied with the flux valve. r~orarily align the valve parallel to the longitudinal axis of the aircraft; elongated holes in the flange are provided for making this alignment. 2,2,2 (c) Adjustnents Refer to Sect ion III for adjustnent procedures, NOTE: Before adjustnents can be made, all C0"'1onents of the Co""ass System111Jst be installed, If the performance of the flux valve is faulty ~lhile checking for magnetic deviation, index error, or proper C0"'1ensation, it should be replaced with another unit. CAUTION: (d) DO NOT USE A DC OHMTER ACROSS ANY TERMINALS OF THE FLUX VALVE. CHECK THE CONTINUITY WITH CONTINUITY CHECKER Tl00870 ONLY, CS-212 Co""ensator Mounting The CS-212 Magnet ic COfll)ensator is mounted on top of the flux valve and is held in pl ace by six screws, which are suppl ied with the flux valve. See figure 2-4. Page 2-7 Nov 15/80 .JL.sr=E~Y ,r INSTALLATION & MAINTENANCE FUGHT SVST£M$ MANUAL AVIONIC$ OIYISION C-141Xl COMPASS SYSTEM HUSTIC $TO, NUTS. CAT. NO, Mf'WA1-t0(QUAUY SrAC:f O ON f;.(IQ O IA AS SM0w"I 16-«tTHO> ...... 10T1'OM U ,N fl._ MOUNTING 816-48-53 Outline and Installation of FX- 220 Flux Valve and CS-212 Coa;:iensator Figure 2- 4 Page 2-8 Nov 15/80 FUGHT SYSlEMS INSTALLATION & MAINTENANCE MANUAL AYt()NtCS orv•SIOH C•14IXI COMPASS SYSTEM ..JLsr-,E~V ,r 2.2.3 CS-412 Dual Remote Compensator (a) Location The recofll11ended location for the unit is i n the cockpit area or adjacent to it so that adjustments can be made while viewing the indicators on the instrument panel. Allow enough room in the location chosen to facilitate rerrova l of the cover. The unit may be mount ed in allY position. (b) Mounting Mount the unit rigidly to the aircraft structure. using the mounting holes in its base plate. See figure 2-5. CAUTION: MOUNTING THE UNIT IN ANY LOCATION SUBJECT TO EXCESSIVE STRUCTURAL FLEXURE OR VIBRATION MAY IMPAIR INSTRUMENT OPERATION AND SHORTEN EQUIPMENT LIFE. IT IS RECOMMENDED THAT THE UNIT BE MOUNTED I N A LOCATION WHERE VIBRATI ON DOES NOT EXCEED 0.5 g AT ANY FREQUENCY. (c) Adjustments Refer to Section III for adjustment procedures. ,. ...... J - 2.kl' ~ - ..,. 1 '..,... o.o~o- - l. Z ! l t ! 001~ I 1 I -0--0 I I - 0 s~ ..§: .. - ,o .o - 0 >o _;$. • ? I 0 - - e I ;-' J l [ ! I 'i ! !o.11S S.ffl t. 0.010 ' ! ' I I' I I _.--0' 7 - I : : I 1'iC>TtS: I 1, tt,,1.A)IIM UM Ultll l'j£U;WT 11.e 1,tSKG} 2 . 4 t.L Ol~E.NSION$~,- Al\ !' IM rNC"'U Out line and Installation of Dua l Remote Corrpensator Fi gure 2- 5 CS-4 12 Page 2- 9 Nov 15/80 +~5~4:Y AVIONICS D4'11110N IWTALLATION •MAtNTINANCE MANUAL C-141XI COMPASS SYSTEM 2.2.4 CS-313 Remote Magnetic C~ensator (a) Location The reco11111ended location for the unit is in the cockpit area or adjacent to it so that adjustnents can be made during a COlllJaSs swing. Allow enough room in the location chosen to facilitate removal of the cover and ensure uniJl'1aired operation of controls physically and visually. If MC-1 or MC-2 electrica l co~ass swing is anticipated, allow sufficient space for connection to panel connector. (b) Mounting Mount the unit rigidly to the aircraft structure, us ing unit dzus fasteners. See figure 2-6. CAUTION: fi()UNTING THE UNIT IN ANY LOCATION SUBJECT TO EXCESSIVE STRUCTURAL FLEXURE OR VIBRATION HAY IMPAIR INSTRUMENT OPERATION AND SHORTEN EQUIPMENT LIFE. IT IS RECOMMENDED THAT THE UNIT BE MOUNTED IN A LOCATION WHERE VIBRATION ODES NOT EXCEED 0.5 g AT ANY FREQUENCY. (c) Adjustments Refer to Section III for adjustment procedures. 0 S.00 NOTE: ALL OIMENSIOl<S AA[ IN INCHES. Outline and Installation of CS-313 Remote Magnetic Compensator Figure 2-6 Page 2-10 Nov 15/80 INSTALLATION • MAINTENANCE MANUAL c.1,00 COMPASS SYSTEM 2.2 . 5 AN-140 Annunciator (a) Location The annunciator should be 1110unted on the i nstrument panel and should be easily seen by the pilot at all times. (b) Mount ing See figure 2-7. 1.2Sf MAX 1··-nur.s-.:M N:lll'TIVE f£,WINAI.. M.,iKfO .......... #u .., WUIIE MAX 4 SLOTS.,. Al'A,tT, ,040 DEEP X ,OIJ WIDE Outl i ne and Installation of AN-140 Annunciator (null-meter), Part No. 2503148-2 Figure 2-7 Page 2-11 Nov 15/80 +~st~'(,, AVIONICS DIVISION tNSTALLATION a MAINTENANCE MANUAL C-14IX) COWASS 5Y$TEM 2.3 Electrical Installation This paragraph contains the electrical interconnect data required for instal lation of the C014(X) Compass Systen. Refer to figure 2-8, 2-9, or 2-10 for appropriate interconnect data. 2.4 Loading and Gradient Characterisics This paragraph contains loading and gradient characteristics for the input and output signals of each component of the Compass System. Component infonnation is as fo llows: C-14A Directional Gyro, table 2-2 ; C-14D Directional Gyro, table 2-3; FX-220 Flux Valve, table 2-4, CS-412 Dual Remote Compensator, table 2-5, and, CS-313 Remote Magnetic Compensator, table 2-6. Page 2-12 Nov 15/80 INS'TALLAftON Honeywel .... ....... , _. M ' /.OI ~- ~ .. I MAINTEKAHCE MANl,JAl (;14~¢0WAA$$ MlEM "' . ,...,._., .I"" W :-, ,----.,.,... .. TAOLC <- t"°"' ••·-u-.(---.:..•~·~,. ,c~.. _l,.., •"'"+-- -.,c-" ~~~ ,':~~ -•-•s•~~~ - ... ,.rt. ~ ...:o ...o, •.,..,,_! .. •"f'll'l(~ · ~ } { Oil ..._ (;, IPl-lil-'. IPl • N !Pl • l - · - .....,,, <• (',~ ..~•v-• ...," •w• M\.-((1 O l - 0 • ~ • . . . . i - , ..,._,._ 1Pl• S - -· ....... (., 1o1--~,..... -..... . . . 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'<ITC~ , i-•u.o ~ll-0 )~h•C (a( r ".Al','( .4-'ll) U • i1) 11(,IIIOTt ~ T I C ¢0111i>llo'S.l.tOII ~A.Rt HO, Y_..,Hlil3•'1. •U, •>l, -,.,, _.., .412, , o11) ANO .., 4 ll'! !Plf; TW1&1'1,'.0, "'4"1,1,.0!:;Q (,AIIU 1)$1!0 fO CON;N€CT Ovl'IOS:vt.1 COMPt.$$ ;1,,-0 1"4,vx VAlVt AtY.> ti;t,& AH 11',~V\.AHO CO'Vt llUHO OVCfl r,,,I! !IHl!!\.0, ~y$tQffi lnt ercoorwct u,ag~ifl tor C• t4 tnd C•l4A COrtt>iH Systen, PaJ"t N(., 268719l-1, -2, -3, -t. ·Zl , ·ZZ. -23, · l3, •41, •42, -'1 30 arid ·47 Fi 9t.1re Z·8 ""'"" IHSfALLATION ll MAtHrt,.,.NCl Ml.HUA.I.. C. l•!XI COWl'I\M IIV'JlllM -! -~~-:r.:. lJ.lllC 01 • l ·•·• ·• &"r°:"' __ , ,.. -~.r:-- •J•• ~-· ..,.,~ . O,)•~ "~'" ..,.1 ·~ -' ,, . l• l A•• ..,.. J 'tl)l 11'1C "" . .~~+J'WI.' U.11' "J •>l •l•" ' •)•I . ...... ~.... ' •c• t••O.ol. c.,r.._.h '<¢. ot,,~<TQo t"'P !V, • ,. •t)-:, "'"!• ~a-')( r-,--o ll': ~ •:o i:-IC~ "l • ~ ...,, ,...s-.. ' ._....,_ • f <ltt ..:iro,il• t1>1• ......>(•I .,..•._ , c.c .:a •--'4-,•4-J1$, ux {',n:::r:;~ .. m ..4-' •" " -n~••n••· "11,•U ...o ...CS!. •• - «A'"'J' .- o, . ,c, ,- :io 't7. 1~\~•1 t -.-,--- ~r !i.:'----~1 -"?· ., ..,-.,o -_ ___ ...._ •1•,-.- ' - I ll~ff-00 "~- " l i - " " ,i,;,o i ••,... ,0-........, • .,,. ..... A,.. l 0. ., , --rt-~ _ , . ..,.• ..,(,_..,_,....,,,.. .... .., _, ~ -..cr......-.-..,l)Rc4'l. " fl;,• •S " ~ ;,-.,·u1• tUt _ , ,o,o _ , _ _ _ &..,04 • ~ J¥.o ( .... ........... r- ~.,.,:·.-.,1., ,( ~ . ' • ' ,, j I . -~ '" •- • b l •; ·--•.. ..~--·-- ,,. .. ·•·• ...... ·-·...· ··,· .,, I ' ~ 'I •~~ _ _ _,., •-• ,_"':: .,., "-".) """ " ., ('- ·-·iir.:.:..--- "·m· ::,..•. -. .... .. - . - 4 "'"II """'10. ...h4C)bli.l,;Q,O I ,,! c..:..1-.':...1.s'..J-:..J.c'..Jc.;':..,u...cl't'.)I, ...,,. Sys:e!I lnterconr<ect 0fa9Tan tor c-,4 and C-10. C)Pil4SS Systen. Part lfo. 2587193-4. -s. - 6, ..z, • ..2s. •26 , -36, ..«, -45, and '"40 figure 2-9 , ....- ~ . _.<•"n '... 4.. _ <lQ-('1"G'l'-ll«--O t , W~••~f ~ • ·--~--·_,..,11 ,fi-1..,.,•- ........- --;,?J· ••-.•,.. ;•• '" .. "'••f·• ' ""' ... ,1·t r 1µ .,.,.,-~..:i..,~r ,,._,..,,_,.u, .... ..., ,..,.,....1(0(.(lo\ot•"" _,. ''"" ""n• -•I"" .=.:' ..~"'. ==-~:c~:..-=·~ ___.. _.......,...,.t< s,,. o• ..~..,t ,-.,.,:; ' ..·-· --·--· I fi l =~~, · ' """' - __ __ .. ' - ~.. H•• C ... C . . - ~ - I. 1"1-4,,..:._ ,.,., ., ,,:,_ "w ......,, ..,.. .... .... .... {w-~i-1- 'I'"'""'~ l>"9e 2-lS/2- 16 Nov 15/80 •I•••' ', 1,t;.t,... . .. . , • . · ~ - · ~ .·.:.:: : : ,, • • , ' .,,ou ... . ¢ ..••"". ....-...:-~ I\/. ...... ·-·-=...;'.)·.~ ........ ' ' , ,, ~-' ,r''';:,/, ~ •~ , , ' -·~•ffl•••) .... - .... -~·-'"!''~ .J •·• "' ............ -~-............ ...... _ _ INSTAllATION HoneyweU I c.•-OO<fl( ~ < I •..., ••---N ♦ ..C-•1;•11• pt"....._ .. . • '" ·•-· """·-· -................ .............. {i {: l ~ t ,,..,, .,, 1< '" --VCn('I .,,,,,.._..,,_l'HU ................ " :0! ••.,,.,...,.,..;_,o ..........,o _ .,.,...,.,..,,..,,IIO,M •< < w ......w,o,.n (t r•• "('.ZJ 0 1 U! t L('o• _,._,,,,,!(> ' • • . • • --_ )'7 ---~- -•••,.c-• .. ' ' -•'" ' ..__ -- ·· . • -· -· ' < ' -• '--• - .. .: ..I .: . ..... -" 0 " - - .__, · ,, .~ 10 - •;.;:, ' - ...--· ...__ ____ ~f-',,, ..... I , · .. ~,· ""'7, • ' ' , ." ~ •E-1•., ... fl, ..... ... . ....·-... - ,-,.. - :~•,,= ;~u::;w.\:1- , ..... ,;;-< ~ ' -t••--<.,.i..;..,2.., .,.. .. ' .... ~ .....-.-<~~· -=-·.:-:. J ~~· '~".::. ~~:\~--~ I ..... _,. ·••«.-1, ..- - - ...~,.. ...,,,.. , ,_,.,..,., ~,. ._,. ..,,...,. ,o•--(1._C~T("•°'"'~ lo''O-C: •~' "'\QC"'"' a.to••--"'•" k.,.~ ., ,..._,,_I..., OO°""'C,00."'"1 i-c• .,., ........... ~ ..... . .... ""°·.,.1o,_o..-11--C,.~ - • . .. ....0 1,. 1'1( $ - ~ , . . . . , ~ -- .,-C: ~ 1f'l;t --•'f.,1\,4..... C _ _ .,..,i._,,..., 1,:o(Ut ~ .,,._ .'!'. ~ Systecn lntel"'(onntct Oiogr;ni fo r C• l 40 Cot1pass Syste,i, Part Ho. •oios71. 3 and •6 Figur•e 2· 10 \JWI o, _ _ , . Of <ftl,Off;_, Ol'I ... ~ ,,, =~;~1~~~::; = ~t~, ••to.,.,_ - •-•• " O00-•ll•~ 111i '--• '--•",. ~ · •·• l . : . ..... ' ..... -~ .......... ......... '-- '--, .... :'\.'!~- ' - -• .__. ' -• .__ • • ifo,t ..,- _.. ' -• : I .. •·- . . ' -......"'"_,.;::.. -: ;, ···--~ •! r-<·'7, ··~· - ' ... . t-...., ':;... '--- ---"'' . '-· .' _ ...,~...,,,---,;::f . '" ...... ~ .. ~ ,___,.•• _.........-•--:;-·· _ ,.. ...... '-- • • . "' ' - "" . . •►• -!'-; · ~ ..."'""T"'••r ...-:. •::i ..~ ... ~- : • • "'""'"'-"i.:• .......... ..• .,-, '' '' _....-;,,uo ,.... ,.. .... w_ ~ ,,., , •. ,±..,,.,.... •.... '-- : " • _,...,.c ,,v,. ---- -· - ·... ' ' ' _ ..c••• '- < . ____ .. TASLf 1 • I(L~ • t( .... ~ i : ' ~ssvsra. ' lffo. .............,, --.-,~•· ....... 4 M.AINTV,AHCE Page 2- 17/2· 18 Nov S/ 91 - - 0,0, ' " ' lol!o l"'9f 1t1 'ha cloc:u- +~st!~"' AVIONICS DIVIS10H TITLE: 1. INSTALLATION & MAINTENANCE MANUAL C-14(XI COMPASS SYSTEM Loading and gradient characteristics for the C-14A Directional Gyro, Part No. 2587193-4X. QUALIFICATIONS 1.1 Technical Standard Order - The C-14A is qualified to TSO-C6c. 1.2 Other Qualification Tests - The C-14A is also qualified to SAE 399A. 2. 2.1 POWER Input Power The aircraft ac power supply must be 115 + 5 volts at 400 + 20 Hz, single phase sine wave (51 maxi,rum harmonic distorti on). Alll)litude modulation of the power supply for all load conditions shall not exceed 2 percent at aey frequency. (Percent modulation is defined as one-half of the peak-to-peak modulation envelope di vided by the carrier amplitude, multiplied by one hundred.) Within the power supply's load rating, its output iffl)edance shal l be less than 0.3 ohm for sinusoidal load variations at all frequencies below 10 Hz. Maximum starting power required i s 40 VA. Maximum runni ng power required is 30 VA. 2.2 Output Power - The following outputs are available for external power requirements. 26 volts, 400 Hz, 26 VA; pins lJl-S to lJl-T (Lo) 5 volts, 400 Hz, 6 VA; pins lJl-W to lJI-T (Lo) 3. INPUT SIGNALS/COMMANDS 3.I Slave-Free Switch - In the free mode, it removes slaving conmand by opening lJl-G t o lJl-E. In the slave mode, it closes the circuit between lJl-G and lJ l-E. 3.2 External Synchronizat ion Swi t ch - With the Slave-Free switch in the Free position, moving this center off switch to the INCREASE (+) posi t ion connects lJl-f to lJl-A. This causes the compass card to rotate counterc lockwise. Moving this switch to the DECREASE (e ) pos ition connects lJl-g to lJl-A. This causes the COl!lJass card to rotate clockwise. With the Slave-Free switch i n the Slave posit ion, moving this switch in either direction (+) or ( e) engages the fast slave mode. C-14A Directional Gyro Loading and Gradient Characteristics Table 2-2 Page 2-19 Nov 15/80 ..JLSPe~v - , , - FLIGHT SYSTEMS AVtONICS IMY'ISIOH 4. INSTALLATION • MAINT£NANCE MANUAL C-l◄ CXI COMPASs SYSTEM OUTPUT SIGNALS 4. 1 Heading Synchro Transmitter No. l (B3) provides continuous heading data throusjlout 360 de~rees of heading change. The output is on pins L, M, K of lJl (ARING 407 (XJ , (Y), (Z), respectively) with 11.8 volts leg-to- leg which represents a nominal sensitivity of 200 mV per degree. Loading characteristics are: DC Resistance± 15% - Rotor = 16 ohms; S~ator = 5 ohms Impedance t 15% - Zso: 23 ohms at 70°; Zro ~ 150 ohms at 78° Maxi mum load is three AY- 500 (222 + j 470) synchro loads. 4.2 Heading Synchro Transmitter No. 2 (B4) (Applicable to -43 , - 46 , and -47 uni ts only). Exactly same characteristics as Heading Synchro No. 1. The No. 2 t r ansmitter is driven by an antibacklash gear for use wit h the Sper ry autopilot appl ication. 4. 3 Clutched Potentiometer (B4) (Applicable to -42 and - 45 units only). The clutched potentiometer cons ists of a 5k-ohm potentiometer with a sensitivity of 2.5 volts per degree and a clutch which is geared to the output axis of the gyro. The clutch r equires 28 vo l ts de excitation and the potentiometer requi res 100 vol t s de excitat ion. The potentiomet er provi des a li near output proportional to gyro rotation up t o a maximum of +20 degrees. The arm of the potentiometer is spri ng l oaded so that when the clutch is di sengaged the arm will return to the center (null) position. 4.4 Monitor Interlock Two sets of relay contacts are controlled by the gyro monitor. Pins lJl -h and lJl- j are used with the autopilot. Pins lJl- c, d, e are used for f l ight directors or i nstruments. When the gyro n~nitor is valid, pins lJl-h and j and also pi ns lJ l-d and e are closed. 4.5 Sync Annunciator The output from lJl pins U and Vis capable of driving only ONE sync annunciator with the fol l owing characteristics: DC Resistance= 250 ohms Meter Movenent 250-0- 250 microamps C-14A Directional Gyro Loading and Gradient Character istics Table 2- 2 (cont) Page 2-20 Nov 15/80 +~~.t!~Y AvtONICS OIVISION TITLE: - INSTALLATION • MAINTENANCE MANUAL C·14(Xl COMPASS SYSTEM Loading and gradient character! st 1cs for the C-140 Direct ion al Gyro, Part No. 4020577-3 and -6. 1. QUALIFICATIONS 1.1 Technical Standard Order - The C-140 is qualified to TSO-C6c. 1.2 Other Qualification Tests - The C-14D is also qualified to SAE 399A. 2. 2.1 POWER Input Power The aircraft de power supply must be 22 to 29,5 volts de. Ripple amplitude shall not exceed 2.0 volts peak. The 28-volt de input shall be connected to pins 1J2-C (+) and 1J2-B (-). Maximum startin9 power required is 125 watts. Maximum runnng power required is LOO watts. 2.2 Output Power - The following outputs are available for external power requirements: 115 V, 400 Hz at 1J2-T •••••.•• 0 to 22* VA to instrument canponents 26 V, 400 Hz at 1J2-S •••.••.•••••• 3 VA to flux valve 26 V, 400 Hz at 1J2-k .••••••.•• 0 to 42* VA to instrument canponents and heading CS excitation** 5 V, 400 Hz at 1J2-W .••••.••.••••••• 5 VA to i nstrument lighting Tocal 50 VA *Sum of output power fran these two sources shall not exceed 42 VA. **Each heading CX requires 4.5 VA excitation. 3. INPUT SIGNALS/COl'flANDS 3.1 Slave-Free Switch - In the free mode, it renoves slaving command by opening 1J2-G to 1J2-E. In the slave mode, it closes the circuit between 1J2-G and 1J2-E. 3.2 External Synchronization Switch - With the Slave-Free switch in the Free position, moving this center off switch to the INCREASE (+) position connects 1J2-n to 1J2-p. This causes the compass card to· rotate counterclockwise. Moving this switch to the DECREASE (e) position connects 1J2- n to 1J2-m. This causes the compass card to rotate clockwi se. With the Slave-Free switch in the Slave position, moving this switch in either direction(+) or(•) engages the fast slave mode. C-140 Directional Gyro Loading and Gradient Characteristics Table 2-3 Page 2-21 llov 15/80 ..JL.SPe~v 1r FLIGHT SYSTt:MS AVtONICS OIVISJON 4. 4.1 INSTALLATION & MAINTENANCE MANUAL c.,14(X) COMPASS SYSTEM OUTPUT SIGNALS Headi ng Synchro Transmitter No. l provides continuous heading data throughout 360 de~rees of heading change. The output is on pins L, M, K of 1J2 (ARlNC 407 (X), (Y), (Z), respective ly) with 11.8 volts leg-to-leg which represents a nominal sensitivity of 200 mV per degree. Loading characteristics are: DC Resistance+ 15% Rotor = !€"°ohms Stator= 5 ohms Impedance + 15% Z = 23 ohms at 70° Z~~ = 150 ohms at 78° Maximum load is three AY-SOO (222 + j470) synchro loads. 4.2 Heading Synchro Transmitter No. 2 Exactly same characteristics as Heading Synchro No. 1. The No. 2 transmitter is driven by an ant ibacklash gear for use with the Sperry autopilot app 1i caU on. 4.3 Monitor Interlock Two sets of relay contacts are controlled by the gyro monitor. Pins 1J2-h, i, and j are used with the autopilot. Pins c, d, and e are used for fl i ght director s or instruments. When the gyro monitor is valid, pins 1J2-h and j and also pins lJ2-d and e are closed. 4.4 Sync Annunciator The output from 1J2 pins U and V is capab 1e of driving only ONE sync annunciator with t he fol l™ing characteristics: DC Resistance = 250 ohms Meter Mo ve,aent 250-0-250 mi croafll)s C-14D Directional Gyro Loading and Gradient Characteristics Table 2-3 (cont) Page 2-22 Nov 15/80 +~~!~:;a,' AVIONICS OMSION INSTALLATION • MAINTENANCE MANUAL C:.14CXI COMPASS SVSTEM TITLE: Loading and gradient characteristics for FX-220 Flux Valve, P~rt No. 2594484. l. QUALIFICATIONS 1.1 Technical Standard Order - The flux valve conforms to TS0-C6c. 2. POWER The aircraft ac power supply must be 115 + 5 volts at 400 + 20 Hz, single phase sine wave (SS maximum harmonic distortion). Ampl i tude modulation of the power supply for all load conditions shall not exceed 2 percent at any frequency. (Percent modulation is defined as one-half of the peak-to-peak modulation envelope divided by the carrier affl)litude, irultiplied by one hundred.) Within the power supply's load rating, its output impedance shall be less than 0,3 ohm for sinusoidal load variations at all frequencies below 10 Hz. Power consumnption, 26V, 400 Hz for the flux valve is 1.1 VA. FX-220 Flux Valve Loading and Gradient Characteristics Table 2-4 Page 2-23 Nov 15/80 ..JLSPe~v - , , - - FLIGHT SYSTEM$ AVH)trUCS DCVISION TITLE: 1. INSTALLATION • MAINTENANCE MANUAL C-141Xl COMPASS SYSTEM Loading and gradient characteristics for CS-412 Dual Remote Compensator, Part No. 2593379-1. QUALIFICATIONS 1.1 Technical Standard Order - The dual remote compensator confonns to TSO-C6c. 2. POWER The aircraft ac power supply must be 115 + 5 volts at 400 + 20 Hz, single phase sine wave {Si maximum harmonic distortion). Amplitude modulation of the power supply for all load conditions shall not exceed 2 percent at any frequency. {Percent modulation is defined as one-half of the peak-to-peak modulation envelope divided by the carrier ampl i tude, multiplied by one hundred.) Within the power supply's load rating, its output impedance shall be less than 0.3 ohm for sinusoidal load variations at all frequencies below 10 Hz. Power consumption, 26V, 400 Hz is 2.5 VA. CS-412 Dual Remote Compensator Loading and Gradient Characteristics Table 2-5 Page 2-24 Nov 15/80 1~~~~~"' AV1ONICS DMStON TITLE: - INSTALLATION • MAINTENANCE MANUAL C,t41XI COMPASS SYS'nM Loading and gradient characteristics for CS-313 Remote Magnetic Compensator, Part No. 2586257-1. 1. QUALIFICATIONS 1.1 Technical Stan·dard Order - The remote magnetic canpensator confonns to TSO-C6c. 2. POWER The aircraft ac power supply must be 115 + 5 volts at 400 + 20 Hz, single phase sine wave (5% maximun hannonic distortion). Ampl itude modulation of the power supply for all load conditions shall not exceed 2 percent at aey frequency. (Percent modulation is defined as one-half of the peak-to-peak modulation envelope divided by the carrier amplitude, multiplied by one hundred.) Within the power supply's load rating, its output impedance shall be less than 0.3 ohm for sinusoidal load variations at all frequencies below 10 Hz. Power consumption, 26V, 400 Hz is 1.75 VA. CS-313 Remote Magnetic Compensator Loading and Gradient Characteristi cs Table 2-6 Page 2-25/2-26 Nov 15/80 +~~!~°'.,, AV.ONICS DIVISION INSTALLATION • MAINTENANCE MANUAL C-14CXI COMPASS SYSTEM SECTION III COfll'ASS SWING CALIBRATION 3.1 General This section contains the procedures necessary to ensure that the Compass System is operating properly when instal led in the aircraft, and the procedures requi red to perfonn a canpass swing calibration. This calibration should be perfonned after installation of the equipment in the aircraft prior to actual flight use of the aircraft and thereafter only when necessary to maintain desired heading accuracy, and when a system component is changed. 3.2 Compass Swing and Adjustment 3.2,l Flux Valve Index Error Adjustment NOTIS: 1. When perfonning a compass swing, the aircraft should be in its nonnal flight position with the electrical system and radio equipment operating. The engines need not be running during this adjustment, unless their operation affects the heading indication of the flux valve. 2. On initial compass swing, the compensator adj ustment potentiometers should be set to approximate center position. 3. The Sperry MC-1, MC-IM, or MC-1 Magnetic Compass Calibrator Set can be used for index error and canpensator adjustments instead of procedures provided below. 3.2.2 Energize t he Compass System and allow several minutes for the gyro to reach operating speed and for the system to slave to the magnetic heading. 3.2.3 Position the aircraft on a canpass rose and turn it to each of the four cardinal headings. 3.2.4 Allowing suff icient time for the heading indicator to settle, record the differences in readings between the heading indicator and the compass rose at each cardinal heading as plus or minus, dependi ng on whether the dial readings are greater or less than the compass rose readings. NOTE: Instead of the canpass rose, a magnetic sighting compass may be used. To take a reading, the compass is located at a considerable distance fore and aft of the aircraft and is moved back and forth from the line of sight coinciding with the plane extended centerline. When a sight is taken facing aft, 180 degrees must be added or subtracted from the sighting compass reading. When facing fore, the compass reads directly. 3.2.5 Add the err ors algebraical ly and divide by four. error. The result is the index Page 3•1 Nov 15/80 +~~t~-<'1' AVIOHlCS OJVISIOft INSTALLATION • MAINTENANCE MANUAL C•14CXI COMPASS SYSTEM 3.2.6 Loosen the screws holding the flux valve flange to its mounting surface and rotate the flange of the unit to cancel out the index error. If the error is positive, the flange should be rotated in the counterclockwise direction (giving a minus reading on the flange) as observed fran above the unit. 3.2.7 If the error is negative, rotate the flange in the clockwise direction (giving a plus reading on the flange). The amount of rotation should equal the index error. 3•.2. 8 Tighten the mounting screws and recheck the readings at the four cardi na 1 headings . Recalculate the index error to make sure it is near zero. 3.2.9 If the index error is not zero, readjust the flux valve flange until this error is cancelled. 3.2.10 Any remaining errors in excess of ±1 degree which are caused by extraneous magnetic fields should be counteracted by readjusting the canpensator. Page 3-2 Nov 15/80 +~st~-<V AVIONICS DIVISION INSTALLATION • MAINTENAN<:£ MANUAL C-141XI COM'ASS SYSTEM 3.3 CS-412 Dual Remote Compensator Adjustments !!Qm: l, The CS-412 Dual Remote Compensator is a dual corrpensator used with dual compass systems. The following adjustment .procedures are required for each corrpass system. 2, Before making the following adjustments to the corrpensator, perform flux valve index error adjustment. 3. The MC-1, MC-lM, or MC-2 Magnetic Compass Calibrator Set can be used for conpensator adjustment in lieu of the procedure provided be 1ow. 3.3.1 Remove the conpensator cover. 3.3.2 Make sure compensation potentiorreters are in their center position. 3.3.3 Using a cofll)ass rose, place the aircraft on a north heading and allow COfll)aSS dial to settle. 3,3.4 Cofll)ensate for any difference between actual heading and corrpass dial indication by loosening locking nut and adjusting N-S {North-South) potentiometer on conpensator. Tighten locking nut. 3.3.5 Place the aircraft on an east heading and allow corrpass dial to settle. 3.3.6 COlll)ensate for any difference between actual heading and colll)ass dial indication by loosening tocking nut and adjusting E-W {East-West) potentiometer on compensator. Tighten locking nut, 3.3.7 Place the aircraft on a sout h heading and allow co111>ass dial to settle. 3.3.8 COITl)ensate for half of any difference between actual heading and colll)ass dial indication by loosening locking nut and adjusting N-S potentiometer on COfll)ensator. Tighten locking nut. 3.3.9 Place the aircraft on a 11est heading and allow cofll)ass dial to settle, 3.3.10 Compensate for half of any difference bet ween actual heading and compass dial indicat ion by loosen ing l ocking nut and adjusting E-W potentiometer on cofll)ensator. Tighten tocki ng nut. 3.3.11 The co1Tpensator should now be fully adjusted for proper compensat i on. As a check, swing the aircraft on JO-degree increments and note readi ngs on compass dial. All readings shoul d be within l degree of the act ua l heading. If errors are greater than 1 degree, repeat index error adjustn~nt and above adjust ments for greater accuracy. Page 3-3 Nov 15/80 FLIGKJ' SVSTDIS INSTALLATION • MAINTENANCE MANUAL AVIONICS DIVISION C-1'lXI COMPASS SYSTEM ..JLSPE~V ,r 3.4 CS-313 Remote Magnetic Compensator Adjustment 3.4.1 General After the remote colJl)ensator has been installed, it must be adjusted t o provide proper colJl)ensation to the aircraft co1Tpass system. Adjustments may be most conveniently made while using an MC-1 or MC-2 Magnetic Compass Calibrator Set. The magnetic COIJllass calibrator set can be connected to the remote magnetic corrpensator through connector 3J2 and will provide the effect of positioning the aircraft on various compass headings without actually moving the aircraft. If the magnetic corrpass calibrator set is not used, the aircraft must be accurately positioned on a cof11)ass rose to each of the headings noted in the following procedures. NOTES: 1. When performing a corrpass swing, the aircraft should be in its normal flight posit ion with the electrical system and radio equipment operating. The· engines need not be running during this adjustment, unless their operation affects the heading i ndi cation of the flux valve. 2. The terms "aircraft heading" and "actual heading" will be used throughout this procedure to indicate the aircraft directions obta i ned either by simulation using the MC-1 or MC-2 Magnetic Corrpass Calibrator Set or by actual rotation of the aircraft on a corrpass rose. Throughout this procedure, errors will be defined as positive if the indicated heading (as read on the aircraft compass system ) is greater than the actual heading and negative if the indicated heading is less tha.n the actual heading. 3. The follow·ing procedures assume the use of a magnetic co111>ass calibrator set and adjustment for each error is described separately. If the aircraft is to be swung on a con1>ass rose, it will be possible to combine adjustments to reduce the number of times the a i rcraft must be repositioned, 3.4.2 Remove cover from colJl)ensator. Page 3-4 Nov 15/80 INSTAl.LATIDII • MAINTl:N'INCE MANUAL +~~l~:.:v C•14 1X) CQMPAII SYSTIM A'tlOIOC$ OMSION 3. 4.3 Before starting adjustment procedures, set c~ensator controls as foll CM S: The midrange of the N-5 and E-W coopensators is obtained when minirum de voltage is developed across the appropriate test jack and pin F of connector 3J2, 3.4.4 Index Error Adjus t ment To determine the i ndex error, set the aircraft heading to 0, 90, 180, and 270 degrees, In turn, all owing the Co!!l>ass System to synchronize and stabilize for l mi nute at each heading. Record the difference between the indicated headings (as read on the aircraft Coq,ass System) and the actual heading. Error Record headi ng errors at each heading in chart at right ...... . Headi ng • - o• 90° 180° 270° Add each col urm of errors . .. .. Add the sum of the two colunns algebraica l ly •• Divide al gebraic sum by 4 to obtain index error . •• • Sum Algebraic Sum Index Error Page 3-5 Nov 15/80 +~~t~-<Y AVIONICS DMSIOf< INSTALLATION • MAINTENAllila MANUAL C•140CI COMPASS SYSTEM Rotate the INDEX control until the indicated heading changes by the amount of the index error. If the index error is negative. rotate the INDEX control clockwise. If the index error is positive. rotate the I NDEX control counterclockwise. Lock the INDEX control. u,oc 3.4.5 + Permanent Magnet (One-Cycle) Error Adjustment To determine the permanent magnet error. set the aircraft heading too. 90, 180, and 270 degrees, in turn, allowing the COIT'pass System to synchronize and stabi lize for l minute at each heading. Record the difference between the indicated headings (as read on the aircraft Compass System) and the actual headings. Co~ute the north-south error as follows: N-S Error= Error (0° Heading) - Error (180° Heading) 2 To correct for this error . set the aircraft heading to O degree and adjust the N-S co~ensator until the heading indi cation is increased (negative N-S error) or decreased (positive N-S error ) by the amount of the north-south error. Tighten lock. Co~ute the east-west error as follows: E-W Error= Error (90° Headiny) - Error (270° Heading) 2 To correct for this error, set the aircraft heading to 90 degrees and adjust the E-W co~ensator until the heading indication is increased (negative E- l~ error) or decreased (positive E-W error) by the amount of the east-west error. Tighten lock. ,,,_. I-W ~:~. '/,,, .......,. ;-o• ••n Page 3-6 Nov 15/80 +~!t~'<Y AVIONICS OfvtSION INSTALLATION & MAINTENANCE MANUAL C•14lXI COMPAi$ SYSTEM 3.4.6 Transmission Error Adjustment To detennine the transmission (two-cycle) error compensation required, the residual error in the Compass System 111.1st be determined by means of an eight heading compass swing, Set the aircraft heading to 0, 45, 90, 135 , 180, 225, 270, and 315 degrees. in turn, allowing the Compass System to synchronize and stabilize for 1 minute at each heading, Record the difference between the indicated headings (as read on the aircraft Compass System) and the actual heading. Compute the D and E coefficients which detennine the di rection and magnitude of the transmission error as follows: D • 1/4 [Error (45° Heading) - Error (135° Heading)+ Error (225° Heading) - Error (315° Heading)] E = 1/4 [Error (0° Heading) - Error (90° Heading) + Error ( 180° Heading) - Error (270° !leading)] The direction and magnitude of the transmission error may be obtained fr~n these O and E coefficients by either of the following two methods: 1. Compute the direction and magnitude of the transmission error as fol lows: 1 Direction of error~ 1/2 tan" o/E Magnitude of error= Vo2 + t2 Page 3-7 Nov 15/80 +~st~-<'1' AVIONICS OIVIStON 2. INSTALLATION & MAINTENANCE MANUAL C•141XI COMPASS SYSTEM Scale the direction and magnitude of the transmission error from graph as follows: Draw a line between the value of Don the D and D' scales. Draw a line between t he value of Eon the E and E' scales. At the intersection of the two li nes, read the magnitude of the error on the circular sca le. Draw a line from the or igin to the intersection of the lines just drawn. Read the directions of the error on the polar scale. EXA!f>LE: If D = +0.6 degree and E = - 0 . 8 degree, magnitude is 1.0 degree and direction is 71 degrees . _,..,. NII CICCIIH o -o.s• " ..,,s. E ftlf'"* <W 1, -IO •s •o.s• •o " •• 10 • •• I)' 0 -o.s· -~-I ...,. .. to 0 0 I) '" ITO IOO I%$ I SO ~ 140 -o.s· l4S Page 3-8 Nov 15/80 +~sl~~,, AVIONICS DIVIStON INSTALLATION & MAINTENANCE MANUAL C-14IXI COMPASS SYSTEM Set the TRANSMISSION knob for the direction of the transmission error co111puted or scaled above. Tighten lock • • 2, Set the aircraft heading as close as possible to the setting on the TRANSMISSION knob, Rotate the TRANSMISSION magnitude control clockwise until the heading indicated on the aircraft Compass System is decreased by the magnitude of the error. Tighten lock. 3.4.7 Final Check As a final check of the accuracy of the instal led remote compensator, set the aircraft to 24 headings in 15-degree increments starting with O degree, allowing the Conl)ass System to synchronize and stabilize for l minute at each heading. Record the error at each heading. If errors are within ±1 degree, replace front cover on the co"1)ensator. If errors are not within specified limits, touch up of sone of the compensator adj us trnents may be required. Page 3-9/3-10 Nov 15/80 +~!~~~,, AVIONICS DIYISI~ INSTALLATION • MAINnNANCE MANUAL C-l4(Xl COM'ASS SYSTEM SECTION IV GROUND OPERATIONAL TESTS {GROUND CHECK) 4.1 General This section describes procedures for checking the COlll>ass System for correct installation and proper operation of all corriionents in the system. 4.2 Compass System Checkout Procedure 4.2.l Set the FREE/SLAVED (OG/HAG) switch in the SLAVED (MAG) position. Apply power to system, 4.2.2 After the aircraft power has been applied for a minimum of 3 minutes the Horizontal Situation Indicator (HSI) OFF flag shall be out of view, the synchronization annunciator shall indicate a null, and the compass indication on the HSI shall be synchronized to magnetic heading and shall agree with actual heading. 4.2.3 Rotate the pilot's directional gyro (DG No. l) in a cct1 direction as viewed from the top. The heading indication on the HSI shall decrease and the synchronization annunciator shall indicate a cross (+). 4.2.4 Rotate the DG in a cw direction as viewed from the top. The heading indication on the HSI shall increase and the synchronization annunciator shall indicate a dot (e). Return the DG to its normal position. 4.2.5 Set the FREE/SLAVED (DG/HAG) switch in the FREE (DG) position. synchronization annunciator shall indicate a null. The 4.2,6 Set the MANUAL SYNC switch in the cross (+) (INC] position. The compass card on the HSI shall slowly rotate ccw (increasing heading). 4.2.7 Set the MANUAL SYNC switch in the dot (•) (DEC] position. on the HSI shall slowly rotate cw (decreasing heading). The compass card 4.2.8 With the FREE/SLAVED (DG/MAG) switch in the FREE (DG) position, use the MANUAL SYNC switch to rotate the compass card on the HSI to obtain a headi ng indication of 20 degrees less than actual magnetic heading of aircraft (towards e). Return the FREE/SLAVED (DG/MAG) . switch to the SLAVED (MAG) position. The synchronization annunciator shall i ndicate a cross ( +). 4.2.9 Monentarily set the MANUAL SYNC switch in the cross (+) [INC] position. The Compass System shall engage the fast slave mode (HSI COMP flag in view) and remain in the fast slave mode until the compass card is with in a few degrees of the magnetic heading. When the system switches to s l ow slave mode, all flags should retract. Page 4-1 Nov 15/80 +~~;ey AYIOMICSDMSION INSTALLATION I MAINTENANCE MANUAL t-1'(Xl COMPASS SYST£M 4.2.10 With FREE/SLAVED (DG/HAG) switch in the FREE (DG) position, use the MANUAL SYNC switch to rotate the co~ass card to obtain a heading indication of 10 degrees more than magnetic heading (towards+). Return the FREE/SLAVED (DG/MAG) switch to SLAVED (HAG) position. The synchronization annunciator on the HSI shall indicate a dot (1), The con-.iass cards shall slowly synchronize to the magnetic heading, at whi ch time the synchronization annunciator shall indicate a null . 4.2.11 If applicable. repeat tests 4.2,1 tnru 4.2,lD for copilot's Cofll)ass System. Page 4-2 Nov lS/80 Honeywell INSTALLATION & MAINTENANCE MANUAL C-14(X) COMPASS SYSTEM SECTION V SHIPPING, HANDLING, AND STORAGE I Refer to manual, Honeywell Pub. No. 09-1100-01, for detailed procedures for preparing all System components for storage or shipment . Page 5-1/5-2 Nov 5/91 Use O' disclosure of •nform•tion on this page 1$ sub,ect to th(j re$tr1ctt0ns on the 11Ue page ot thts document