PDHonline Course E522 (3 PDH) Anatomy of P&ID (Process & Instrument Diagram) Instructor: Clifford T Johnson, P.E., CSE 2020 PDH Online | PDH Center 5272 Meadow Estates Drive Fairfax, VA 22030-6658 Phone: 703-988-0088 www.PDHonline.com An Approved Continuing Education Provider www.PDHcenter.com PDHonline Course E522 www.PDHonline.org Anatomy of P&ID (process& Instrument Diagram) Clifford T Johnson, PE, Control Systems Engineer . COURSE CONTENT 1. Introduction The acronym “P&ID” is widely understood within the process industries as the name for the principal document used to define a process-- the equipment, the piping and all the Instrument & Control (I&C) system components. The comprehensive dictionary of instrumentation and control (1988 edition) states “abbreviation for piping and instrumentation drawing, which is the primary schematic drawing used for laying out a process control installation”. The P&ID show the interconnection of process equipment and the instrumentation used to control processes. The fact that the P&ID is the principal, defining document is proven by its widespread use across most processes and industries. Once you become familiar with the language of the symbols and the presentation, you will come to appreciate its efficiency and simplicity in documenting salient information in an easily understandable way. The fact that confusion exists is understandable because, oddly, there is no universal standard that specifies the information that should be included on the P&ID or how it should be shown. Even more strangely, the meaning of the letters P&ID are not even universally agreed upon. You may know what “P” stands for or what the “D” means or even what a P&ID contains but the person in the facility down the road probably doesn’t agree in every way. For instance the “P” in P&ID may stand for piping or process. The “I” may refer to instrumentation or instrument. The “D” may mean Drawing or Diagram. P&IDs may even be called flow diagrams, which are not to be confused with the process flow diagram (PFD) discussed later in this course. Since the P&IDs are the definitive resource used by operations and maintenance staff to understand the process, they are likely to be the document that organizes the plants equipment identification system and they are the key to work done by most design entities. Consequently, it is necessary to first ensure that all required information is shown and that it is presented in the best way possible. The owner gets to define “required” and once that is established, everyone involved must be sure the expectation is met every time. From the P&ID comes the instrument list or index, which documents the specification, acquisition and installation of all the instruments. The P&ID gives the motor list and the horsepower. From the P&ID, the piping line list, sizes, service and purpose. The P&IDs even documents critical information regarding tanks, vessels and other equipment. All of this information is used to lay out equipment on the location plan drawings and to start specification and purchasing efforts. A PE’s stamp is required and some states. This means that an engineer licensed by the state where the design will be implemented is in charge of the design and will review or approve the drawings as if you. The engineer who stamp appears on the drawing is responsible for the ©2 16 Clifford T Johnson, PE, CSE Page 2 of 25 www.PDHcenter.com PDHonline Course E522 www.PDHonline.org content and accuracy. This can be challenging requirement to fulfill when designs are developed remotely from the physical construction site, as is often the case. All members of the project team in charge of design have access to the P&ID in most cases the mechanical department is in charge of actually developing the drawing in a Computer Aided System; however the electrical, instrument and process departments all have access to the drawing as necessary. As mentioned above, the drawings are so important that key milestones are often built into the project schedule based on the different issues of the P&IDs. Large projects may have many P&IDs as they normally assign one for each area or process. Typically P&ID and drawing issues may include: issue for scope definition, issue for client approval, issue for bid, Issue for detailed design, and issue for construction. The first construction issue is typically “0”, and as the project continues construction issues will be revised as number 1,2,3,4, etc. Before we start looking more closely at a P&ID we will define a few terms. Acronyms for some of the common type control systems are: o ACS = Analyzer Control System. o DMS = Burner Management System. o CCS = Computer Control System. o CEMS = Continuous Emissions Monitoring Systems. o DCS = Distributed Control System. o HMI = Human Machine Interface. o MMS = Machine Monitoring System. o PCCS = Personal Computer Control System. o PLC = Programmable Logic Controller. o SCADA = Supervisory Control And Data Acquisition o SIS = Safety Instrumented System. o VMS = Vibration Monitoring System. Instrument: o Devices for measuring the value of an observable attribute; the device may merely indicate the observed value, or it may also record or control the value Process Control: The regulation or manipulation of variables influencing the conduct of a process in such a way as to obtain a product of desired quality and quantity in an efficient manner. Before even thinking about developing a P&ID the person must be familiar with process control; the sensing of the parameters or services to be controlled, the comparing those to the set points set of the controllers and then correcting a the process by manipulating the final control elements such as valves and pumps. This course does not go into the depths of the actual control of the process, it is assumed that the person taking this course understands these parameters and wants to learn how they are depicted in a P&ID. This course attempts to help that person understand the graphic symbols and identification tags that are used in the P&ID to show the instruments and mechanical devices used in the control system. All first – level control – process or discrete – consist of three parts: ©2 16 Clifford T Johnson, PE, CSE Page 3 of 25 www.PDHcenter.com PDHonline Course E522 www.PDHonline.org Sensing Comparing Correcting 2. Standard for I&C Diagrams and Drawings ISA (International Society of Automation) Standard ANSI/ISA-5.1-2009 Instrumentation Symbols and Identification; ISBN: 978-1-936007-29-5 is used in the development of the P&ID and may be purchased from ISA.org. The standard was first published in 1949 as non mandatory rather than as a mandatory consensus document. Versions of the standard have been used for more than 50 years. Most of the identification letter and symbol meanings or definitions that were contained in the original version have taken on proprietary nature and have become accepted industry practice and assumed to be mandatory. ISA-5.1 uses the term Basic Process Control System is the control system needed for normal plant or process operation and High Level Control System as a SIS (Safety Instrument System). The SIS systems purpose is to take the process to a safe state when predetermined conditions are met. All types of process control include three functions: sensing, comparing and correcting. Instrumentation, or “measurement and control” devices are used to accomplish each of these functions or even all of these functions simultaneously, along with indicating and presenting information to the operator. 3. Major Documents developed by the I&C Department The following document types are developed sequentially as a project progresses and as the relevant information becomes available. They will be covered in future courses. 1. The Process Flow Diagram (Not developed by the Instrument Department) The Process Flow Diagram (PFD) is the starting point for designing any process plant. It is the macroscopic, schematic view of the major features of a process or facility; it is the "talking document" for managers, planners and the process design team. The I&C design group has little involvement in developing the PFD, due to its macroscopic nature. The Mechanical and Process departments create the PFD and share it with all departments involved in the project. The PFDs are used to develop a project scope and is the basis for the all important P&ID Supply Tank Receiver Tank Fig 1- PFD ©2 16 Clifford T Johnson, PE, CSE Page 4 of 25 2. Piping and Instrumentation Drawing The Piping and Instrumentation Drawing (P&ID) is the overall design document for a process plant. It defines - using symbols and word descriptions - the equipment, piping, and I&C system. It is also the key to other documents. For example instrument tag numbers are shown on a P&ID. This tag number is the key to finding additional information about this device on many other documents. The same is true for line and equipment numbers. From the P&ID comes the instrument list or index, which documents the specification, acquisition and installation of all the instruments. The P&ID gives the motor list and the horsepower. From the P&ID, the piping line list, sizes, service and purpose. The P&IDs even documents critical information regarding tanks, vessels and other equipment. All of this information is used to lay out equipment on the location plan drawings and to start specification and purchasing efforts. LT 102 I/P H LICA 102 LY 102 A.S. N.C. LSH 102 3/4 in PVC sched 40 A.S. LV 102 LIK 102a HS 121 S FC DE 3/4 in PVC sched 40 LIK EN 102b LCV 102 Receiver Supply T1 T2 SC 121 FI 103 3/4 in PVC sched 40 1 in PVC sched 40 P1 Fig 2- P&ID 202 developed from PFD The P&ID shows two control loops: Level control for Receiver tank and Speed control for the water pump. A single self contained rotameter for measuring the water flow to the receiver tank (T2) has a loop number FI-103, but does not require a Loop Sheet to be developed. LIK-102a & b are Level Indicating Stations, “a” controls air pressure to the bubbler tube that is measuring the level in the receiver tank. The LT-102 is measuring the back pressure inches of water created by the tank level and then transmitting it via a 4-20mA signal to the LICA-102 controller. The controller also received an on-off signal from the LSH-102 that opens on high level. The controller LICA-102 controls LCV-102, Level Control Valve, and LV-102 Solenoid Valve that would dump the air control pressure to the LCV on high level. NOTE: an interlock symbol could be shown next to LCV. HS-121 is a hand on-off switch that operates the VSD to An Approved Continuing Education Provider www.PDHcenter.com PDHonline Course E522 www.PDHonline.org the pump motor. The following index describes the instrument devices only, there are separate listis developed by other departments for mechanical items like pumps, tanks and piping. 3. Instrument Index (list or database) The Instrument Index is a searchable database all instrument I&C components and functions. Instrument Indexes are organized using the alphanumeric tag numbers of the I&C devices, but also able to be sorted by any field. They reference the documents such as P&ID, Location drawing, Specification Sheets, etc. Fig 3 is an example of the bare minimum fields required. A future course will define it in detail. Fig 3- Instrument Index A usable index would contain separate the ISA tag field to Instrument (FI) and Loop (103) Type would be expanded to Type, Modifier and Alarm. A viable instrument index may contain as many as 80 fields, however, there are several computer applications available that automate the development providing specification sheets, control panel terminations, wire numbering, cable numbering and conduit runs. If your project is larger than 100 loops I recommend trying AVEVA Instrumentation’s four integrated program modules that support the entire Instrumentation and Control system lifecycle from engineering and design, through installation, maintenance and modification. ©2 16 Clifford T Johnson, PE, CSE Page 6 of 25 www.PDHcenter.com PDHonline Course E522 www.PDHonline.org 4. Specification Forms The Specification Forms or instrument data sheets define each tagged instrument and control system device--with sufficient detail so a supplier can quote and eventually furnish the device. Fig 4 – Specification sheet ©2 16 Clifford T Johnson, PE, CSE Page 7 of 25 www.PDHcenter.com PDHonline Course E522 www.PDHonline.org 5. Logic Diagrams Logic Diagrams are the drawings used to design and define the on-off or sequential part of a continuous process plant. Fig 5 – Logic & Electrical Elementary 6. Loop Diagrams A Loop Diagram is a schematic representation of a single control loop (sensing element, control component, and final element). It depicts the process connections and the components' interconnection to the power sources and transmission systems (pneumatic, electronic, or digital). It also shows graphically the various areas that device are located to support the efforts of construction and maintenance. Field Junction Box Main Control Room 115 VAC LSH 123 EV123C BLK NO LSH123C BLK com H LSH123C WHT NC N EV123C BLK EV123C WHT 123 F5 Blk-L1 To level Xmitter (not shown LIC 123 Wht-L2 N Grn-Gnd G EV 123 Local Control Area S FC LCV123C DE Receiver Tank EV123C LIK 123b EN LCV 123 IY 123 A.S. FI 123 P2 From Supply Tank P1 Fig 6 – Loop Diagram ©2 16 Clifford T Johnson, PE, CSE Page 8 of 25 www.PDHcenter.com PDHonline Course E522 www.PDHonline.org 7. Installation Details Installation Details are used to show how the instrumentation and control system components are connected and interconnected to the process. They provide the methods the plant uses to support the devices and the specific requirements for properly connecting to the process. Installation Details are discussed in. Fig 7 (8.2) Installation Detail 8. Location Plans Location Plans are orthographic views of the plant, drawn to scale, that show the locations of instruments and control system components. They often show other control system hardware including marshaling panels, termination racks, local control panels, junction boxes, instrument racks, and perhaps power panels and motor control centers. For a typical Location Plan, see Figure). Fig 8 – Location Plans ©2 16 Clifford T Johnson, PE, CSE Page 9 of 25 www.PDHcenter.com PDHonline Course E522 www.PDHonline.org 4. Minor Drawings that may be created by the I&C department SAMA (Scientific Apparatus Makers Association) diagram Drawing Index Cable Conduit Schedule Control Panel Layout Control Panel Terminals & Components Configuration Logic for programmable devices Motor Controls Elementary (Electrical Schematics) For examples of actual drawings by Cliff Johnson for a typical set of these drawings Click Here 5. Symbols and identification The ISA -5.1 sets the standard for the symbols, identification and tagging for development of the P&ID. Unfortunately, the ISA standard is copy righted and I cannot directly show it in this course. If you search on the Internet for the standard you can find some illegal copies that are outdated. I have, however, put together an Identification listing because of my need to use them in my position as Control Systems Engineer. If, however, you are a member of the ISA you can log on to ISA.org and view the ISA standards. The symbols and tagging information that I have developed is not as all encompassing as is the ISA standard, but should help you to understand the actual standard better. Standard definitions or meanings for letters used in identification and for symbols used in graphic depiction of I&C devices and functions will be stated in this course or linked to web sites for the information. Consistency is the one criterion that should govern that selection and application of identification and graphic schemes. All sets of P&ID must include a Legend sheet depicting every symbol and identification used in the set of diagrams because many organizations customize the standards to suit their purpose. Also, the standards include letters that are intended for the users own purpose. Fig 5-1 Legend Sheet ©2 16 Clifford T Johnson, PE, CSE Page 10 of 25 www.PDHcenter.com PDHonline Course E522 www.PDHonline.org The symbols and designations are used as conceptualizing aids, as design tools, as teaching devices, and as a concise and specific means of communications in all types and kinds of technical engineering, procurement, construction, and maintenance documents, and not just piping and instrument diagrams. Fig 5-2 Letters A-P for tag creation ©2 16 Clifford T Johnson, PE, CSE Page 11 of 25 Tagging format Q-Z Fig 5-3 Letters Q-Z for tag creation Creating the first part and letter of an instrument tag is not too difficult because it basically uses the first letter of the measurement or sensor that is to be described. The “P” is used for pressure, the “T” is used for temperature, the letter “F” is used for flow, the letter “L” is used for level and these measurements are the majority of the services that are used in instrument and control. The second letter can modify the measurement or sensor as shown in the tadding format listing, or it can identify the type if device. The minimum of two letters must be used to identify the measurement (or service) and the type of instrument. A maximum of five letters as in “PDIAH” Pressure Differential Indicating Alarm High. Fig 6a list many of the more common tags An Approved Continuing Education Provider www.PDHcenter.com PDHonline Course E522 www.PDHonline.org showing the instrument measurement, function and device type along with part two of the tag, the loop number. Some of the letters used, like “Y” for Relay, Compute, or Convert don’t make sense and just have to be taken with a grain of salt. A device that “converts” is a commonly known as a Transducer, but we cannot use the letter “T” because it identifies a Transmitter. So a pressure to current device that measure 0-100 PSIG and converts to 4-20mA should be identified as a “Transmitter” (PT), but if is measuring a standard instrument signal and converting it to another standard signal such as measuring 3-15 PSIG and converting it to 4-20mA it would be a transducer and the tag would be “PY”. In plan English, if a device is measuring a process pressure and “Transmitting” it to a controller or recorder it would be a Transmitter, however, if the device is converting a standard communication signal to a another device, it would be a “transducer”. Unfortunately, many manufacturers of measuring devices that are truly transmitters misidentify them as transducers. This particular error plays havoc with P and IDs sense a transmitter that should be identified as a “T” is then identified with a “Y”. The simplest way to make this identification would be if that the device has its source in a pump, tank or pipe it would be a transmitter, on the other hand, if the source is another instrument device it would be a transducer. ISA 5.1 added a significant modifier to the first letter that being the letter “Z” as a modifier meaning safety or safety instrument system. I have revised my tagging format to include as the first letter actually two letters. Thusly a Pressure Safety Differential Indicating Alarm High would require a identifier that is six letters “PZDIAH” and may not all fit in the instrument bubble and that would be OK PZDIAH 123 Fig 5-4 shows how addition letters are depicted. Since the primary bubble cannot state everything that is required to identify the instrument additional information about it can be inserted at the upper right to the bubble as is required for the “AIT” tag must have because it can only state that it is an analytical device. It should be AIT 123 pH shown as: Fig 5-5 states that the transmitter is measuring pH acidity. The additional information shown in Fig 5-7 is inside a box, ether method is acceptable, I personally do not use the box an normally show like Fig 5-5 unless the client has a standard that takes president. Fig 5-7 below shows a Flow Transducer FY-101 as an I/P Curent/Pneumatic. Additional symbols are used to show other functions such as the diamond that indicates when a 6 FC device is interlocked by another: Fig 5-6 Valve is shown interlocked by instrument listed as number 6 on the right side of the diagram or drawing. See Fig 5-8 for an interlock listing. In addition to the letter part of the tag there is a second part made up of numerals. The numbers would indicate the loop in which the device is operating. A Loop Diagram a schematic representation of the complete hydraulic, electric, magnetic or pneumatic circuit. This loop ©2 16 Clifford T Johnson, PE, CSE Page 13 of 25 www.PDHcenter.com PDHonline Course E522 www.PDHonline.org number would be later used in loop sheets that detail the complete installation of the devices in that loop which include such items as wiring and wire numbers, terminals etc. Loop numbers are simply sequential and a majority of cases, although normally only numbers, if there are more than one letter identification of the device such as in our sample P&ID where we have a couple devices that are the same a lowercase character starting with “a” may be added to the loop number to identify the different devices. In the sample loop 123 we can make it 123a and 123b, see Loop Sheet on page 8. The anatomy of a loop sheet will be covered in future courses. The quiz that you must take to receive your PDH credits will include questions on how you make up a tag. The same loop number is assigned to all devices that are in a loop that consist as a minimum of the following devices: Fig 5-7 Instrument loop A listing of interlocks would be stated on the right side of a drawing to what the interlocks were for as show here: INTERLOCKS 1-High level on Oil Storage Tk 2-High Level on Separation Tk 3-High Level on Mix Tank 4- High Level on Batch Tank 5- High Level on Batch Tank 6- High Level on Mix Tank 7- High Level on Water Tank Fig 5-6 interlock list ©2 16 Clifford T Johnson, PE, CSE Page 14 of 25 6. I&C Devices and Functions Symbols Fig 6-1 Graphic depiction of a device and location A circle means that the device is mounted out in the process area. A line added to the center of the circle means the device is located in a primary location normally accessible to the operator. If a second line is added parallel to the first, the device is located in an auxiliary location normally accessible to the operator. A dashed line through the center of the circle shows that the device is normally inaccessible to the operator such as inside a panel. If an external square is added to the circle the symbols represent devices or functions that are part of a shared display computer console, perhaps a DCS. If we substitute a hexagon for the circle or the squared circle the symbols represent a computer function. A diamond within the square is used to define functions within an alternate displayed shared control system, perhaps a PLC or safety instrument system (SIS). Symbols #4 & 5 are rarely used, but, any symbol that is used should be depicted and described on the Legend sheet. An Approved Continuing Education Provider www.PDHcenter.com PDHonline Course E522 www.PDHonline.org Fig 6-2 Common field installed instruments Fig 6a shows the symbols for field installed instruments, however, I would personally change some of the tags and “SV” should be “EV” because “S” is Speed. I would use “CV” for “XV”. This only shows that nothing is set in stone, and does show why Legend sheets are a must In addition to the primary symbol showing the main instrument devices there are other symbols shown in figure 6-3 that are placed along side the primary symbol that indicate interlocks and modify the primary symbol like “AT” for analysis Transmitter to state that it is for “pH”. An actuated valve would usually be FV, PV, TV, or FV, however, automated ball valves used for diverting and directional like 3 way used in batch processing would use XV. The “U” Multivariable can be used when nothing else fits, but, make sure it is identified on the Legend sheet. ©2 16 Clifford T Johnson, PE, CSE Page 16 of 25 www.PDHcenter.com PDHonline Course E522 www.PDHonline.org 7. Line Symbols used on instrument drawings & diagrams Fig 7 - Lines used on instrument Diagrams Fig 7 depicts the primary lines used to connect various devices on I&C drawings, however ISA 5.1 does show several others that are seldom employed. The above EM and Sonic symbol is show being a guided wave; if you remove the line it would be un-guided to depict“wireless” devices. If you use a dotted line for the software connection it could be depicting a connection between “smart” devices. If you replace the circle (○) with a diamond (◊) you would be showing the connection between “bus” devices. You may modify the symbols as necessary, but, be sure to show them on the Legend drawing. ©2 16 Clifford T Johnson, PE, CSE Page 17 of 25 www.PDHcenter.com PDHonline Course E522 www.PDHonline.org 8. Flow Element Symbols Fig 8-1 Flow Element (sensor) Symbols The flow element symbols may represent both the element and transmitter, but many times it is not the case. Since the element may be purchased from a different supplier than the transmitter or gauge (indicator). See below for the depiction of separate items. FT 107 dp FE 107 Fig 8-2 Flow Element and transmitter ©2 16 Clifford T Johnson, PE, CSE Page 18 of 25 www.PDHcenter.com PDHonline Course E522 www.PDHonline.org 9. Valve Symbols, Types and Actuators Fig 9 Valve types on left, actuators on right Pick the types of valve, then choose the actuator and you have the most common control Valves (CV) used in systems 10.Pressure Regulators Fig 10 – Various styles of pressure regulating valves ©2 16 Clifford T Johnson, PE, CSE Page 19 of 25 www.PDHcenter.com PDHonline Course E522 www.PDHonline.org 11.Vessels and tanks Fig 11-1 – various vessels & tanks Fig 11-2 Pump, mixer. Compressor, Fan and vessel Symbols ©2 16 Clifford T Johnson, PE, CSE Page 20 of 25 www.PDHcenter.com PDHonline Course E522 www.PDHonline.org 12. P&ID Examples Oil Instrument Air Oil Oil To sump To Separation from Mix STM 9902 HV-1 FS 1701 FS 5701 LT 3102 HV-3 LT 3101 LT 3105a FT 1904 4 PT 3202 LT 6101 cor PSH 6601 cond LT 6102 P7 Batch Tank T4200 PSH 4601 AT 3801 HV-11 FT 2903 LSL 3303 LSL 3301 View window PT 3201 PSL 6301 FT 4902 LT 5102 6 FV 6 water LSH 5702 TT 5501 FT 5902 FDM 9901 FT 5901 Air Purge Load Cells PT 5201 FT 3902 View window PSH 5601 VB 9902a FY 3902 LSL 5301 LT 5103 PY 5201 LT 4103 HV-9 LT 5101 Mix Tank T5100 LSL 4301 P2 TSL 2401 water VB 9902b To sump FT 4903 TT 4501 PT 4201 PSH 3601 HV-12 LT LY 3103 3103 HV-AS Mixer LY 5101 TT 5502 P5 LY 6101 LT 5104 HV10 P3 7 FT 3901 pH AT 1803 Oil cor LT 2102 FY FT 3903 3903 water Symbols LY 1102 Water T1100 LSH 2302 Oil Storage Tank T2100 TT 2501 PSH 2601 P6 LT 2104 FT 1902 FT 1901 AT 1802 TT 1501 LT 1105 cor INTERLOCKS LSL 1301 LT 1104a AY 1802 LT 1106 mag Wireless Instrument UltraSonic meter Annubar (dp type) Turbine Meter Vortex Meter Orifice Meter (dp type) Magnetic Meter Coriolis Meter HV-6 FY FT 1903 1102 LSY 2301 LT 2103 FT 1905 cond pH LSL 2301 HV-13 LT 1102 LSH 1302 LT 2101 FT 1906 HV-7 LT 1104b LT 1101 PT 2201 FV 7 AT 1803a AT 1803b LY 2102 FY 2901 STM 9903 cond Oil VB 9901b FV 4 LSH 4302 FT 4901 TT 3501 Separation Tank T3100 PSL 9601 FY 3 mag Over Flow Tank SUMP T6100 HV14 FT 2901 FY FT 2902 2902 LT 4102 cor PSH PY 3602 3602 Oil 1 LT 4101 TT 5503 To sump P4 FV 1 5 cor LSH 6302 FV 3 To Separation from Water LSH 3302 LY 6302 PT 6201 2 TSH 3401 LT 6103 FT 6901 3 STM 9901 FV 5 LY 3101 FS 3701 HV-2 FV 2 PT 9201 HV-8 AT 1801 PSY 1601 PT 1201 PSH 1601 FT 1909 1-High level on Oil Storage Tk 2-High Level on Separation Tk 3-High Level on Mix Tank 4- High Level on Batch Tank 5- High Level on Batch Tank 6- High Level on Mix Tank 7- High Level on Water Tank mag HV-5 FT 1908 FT 1907 cor cor HV-4 VB 9901a P1 STM 9904 LT 1103 AIR PURGE Interactive Plant Environment Process & Instrument 6/1/2016 Diagram (P&ID) C T Johnson, PE Fig 12-1 Interactive Plant Environment for Emerson Process The above example is not typical of a P&ID; I developed for a training facility for individual instruments. It consists entirely of field instruments that are tagged to identify their service (measurement) and type. I showed a legend of special symbols on the drawing because the clients requested that only one sheet be used and it would print on a 11X17 sheet . The following drawing was provided me to develop the P&ID. Fig 12-2 Emerson Training Plant ©2 16 Clifford T Johnson, PE, CSE Page 21 of 25 www.PDHcenter.com PDHonline Course E522 www.PDHonline.org AS LV 102 I/P HIK 102A P-13 Close Open FV 108 O-C HS 108B P-11 M LY 102 FT 104 FI 104 P-30 P-22 LAH 103 P-12 LIC 102 P-11 P-29 Close Open LAL LI 114 HS 109B FV 109 FI 105 FT 105 FI 113 P-24 LT 102 P-10 M P-18 Cor LT 114 P-25 P-14 F I-9 Close Open FV 110 HS 110B LSH 103 FI 106 FT 106 M P-9 Mag P-16 HS 111B FV 111 P-15 F I-8 Close Open FT 107 dp FI 107 FE 107 M P-6 P-18 P-7 1 in P-19 1 inch P-5 Sply Tnk Sply Tnk E-3 1 1/2 inch P-4 E-2 P-4 P-1 P-31 Σ FY 101 1 inch 1 FIC 101 SZ 101 P-26 P-28 HOA 2 1 inch SZ 112 P-2 E-1 1 1/2 inch HOA FIC 112 E-4 Fig 12-3 Flow Lab at Central Piedmont Community College I designed Flow Lab as a tool for the Instrument coursing I taught at the local community college. Instruments were donated by Emerson Process and Endress + Hauser. The control system was an Emerson Delta-V DCS It is a good example of symbols: FY-101 is a summing function in the DCS, the diamond indicating an interlock; SZ-101 is a local operator accessible Hand-Off-Auto portion of the final control device. There are a total of fourteen instruments loops. Loop numbers are usually sequential as they are in this P&ID, however, they can be used to show different areas or process systems by using the first of three numbers to indicate areas (assuming there are no more than 99 loops in an area), if there are more than 99 loops in and area a four digit loop number can be used. It was also used with a Honeywell single loop controller as show in P&ID 202 Anatomy next. ©2 16 Clifford T Johnson, PE, CSE Page 22 of 25 www.PDHcenter.com PDHonline Course E522 www.PDHonline.org 13. P&ID 202Anatomy LT 102 I/P H LICA 102 LY 102 N.C. LSH 102 3/4 in PVC sched 40 A.S. LV 102 LIK 102a HS 121 S FC DE 3/4 in PVC sched 40 LCV 102 Receiver Supply T1 T2 SC 121 FI 103 3/4 in PVC sched 40 1 in PVC sched 40 P1 Fig 13-1 - P&ID-I-202 Flow Lab at CPCC Fig-13-2 Instrument Index for P&ID I-202 ©2 16 Clifford T Johnson, PE, CSE Page 23 of 25 LIK EN 102b A.S. www.PDHcenter.com PDHonline Course E522 www.PDHonline.org 14. SAMA Logic used in place of P&ID for Boiler Control To become somewhat familiar with how a SAMA diagram replaces a P&ID for Boiler control Click Here for a Siemens overview. SAMA was a forerunner of the P&ID and developed by Bailey Controls. There are still many power plants they use the diagram because it does break the control systems components down further that the P&ID, but it also used much more drawing space to show a similar system. The following is the symbol for a controller The PT-48 is the same as the P&ID The I/O address would be a BUBBLE. However, the controller is made up of several symbols that include the Signal Processing PID, the transfer switch and indicator, that would all be one BUBBLE in a P&ID The I/O address would be a BUBBLE The I/P would be a BUBBLE and the Valve would be a BUBBLE Fig 15 Symbol for control loop in SAMA Logic ©2 16 Clifford T Johnson, PE, CSE Page 24 of 25 www.PDHcenter.com PDHonline Course E522 www.PDHonline.org 15. Summary You should now be able to make sense of a P&ID for use in maintenance or construction, but you will need to study more examples to actually develop one. There are some good examples Click Here Microsoft Visio may be a good choice for learning the symbols because it has a fair symbols library, but Visio is somewhat difficult to use. Libre Open Office is a good (and free) drawing application which I did use when I was teaching; however, it has no symbols, but is easier to use. A newer drawing application EDRAW is good, but its support is none existing as I tried their email support and they failed. It has a trial package to download and I did install it, but it does not import Vision very well. It does have a very good library of symbols which makes it worthwhile to try. TurboCAD is my choice for CAD because it allows me to open AutoCAD and other files that my clients use and it is not expensive. I does have symbol libraries, but not for I&C. Related Links For additional technical information related to this subject, please visit the following websites: http://ctjohnson.com/Programs.html http://www.instrumentationtoolbox.com/2011/01/piping-and-instrumentation-diagrams-p4.html#axzz4E7Xzqt1z https://en.wikipedia.org/wiki/Piping_and_instrumentation_diagram https://www.google.com/search?q=P%26ID&tbm=isch&tbo=u&source=univ&sa=X&ved=0ahUKEwjB 6trHk-fNAhUH9h4KHYzKCxYQsAQIOQ&biw=1212&bih=786 http://www.engineeringtoolbox.com/p-id-piping-instrumentation-diagram-d_466.html https://www.lucidchart.com/pages/p-id-symbols-legend http://www.autodesk.com/products/autocad-p-id/overview https://www.edrawsoft.com/knowing-pid.php https://www.edrawsoft.com/pid-legend.php https://www.edrawsoft.com/pfd-examples.php http://www.aiche.org/chenected/2010/09/interpreting-piping-and-instrumentation-diagrams Once you finish studying the above course content, you need to take a quiz to obtain the PDH credits. 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