Technical Publications sm 2401594--100 Revision 4 Proteus XR/e sm Service Manual do not duplicate WARNING THIS EQUIPMENT IS DANGEROUS TO BOTH PATIENT AND OPERATOR UNLESS MEASURES OF PROTECTION ARE STRICTLY OBSERVED Though this equipment is built to the highest standards of electrical and mechanical safety, the useful radiation beam becomes a source of danger in the hands of the unauthorized or unqualified operator. Excessive exposure to radiation causes damage to human tissue. Therefore, adequate precautions must be taken to prevent unauthorized or unqualified persons from operating this equipment or exposing themselves or others to its radiation. Before operation, persons qualified and authorized to operate this equipment should be familiar with the Recommendations of the International Commission on Radiological Protection, contained in Annals Number 60 of the ICRP, with applicable National Standards, and should have been trained in use of the equipment. ENVIRONMENTAL STATEMENT ON THE LIFE CYCLE OF THE EQUIPMENT OR SYSTEM This equipment or system contains environmentally dangerous components and materials (such as PCB‘s, electronic components, used dielectric oil, lead, batteries etc.) which, once the life-cycle of the equipment or system comes to an end, becomes dangerous and need to be considered as harmful waste according to the international, domestic and local regulations. The manufacturer recommends to contact an authorized representative of the manufacturer or an authorized waste management company once the life-cycle of the equipment or system comes to an end to remove this equipment or system. --- MEDICAL EQUIPMENT --WITH RESPECT TO ELECTRIC SHOCK, FIRE AND MECHANICAL HAZARDS ONLY IN ACCORDANCE WITH UL 60601---1, CAN/CSA C22.2 NO.601.1 <14NN> Proteus XR/e GE Healthcare REV 4 sm 2401594--100 REVISION HISTORY REV DATE REASON FOR CHANGE 1 NOV 23, 2004 First edition. 2 OCT 25, 2005 Updated Schematics. 3 FEB 02, 2007 Added Wall Bucky stand 40 x 120 (optional). 4 JUL 31, 2008 Adjustments and general review. This Document is the English original version, edited and supplied by the manufacturer. ADVISORY SYMBOLS The following advisory symbols will be used throughout this manual. Their application and meaning are described below. DANGERS ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT HEEDED OR AVOIDED WILL CAUSE SERIOUS PERSONAL INJURY OR DEATH. ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT HEEDED OR AVOIDED COULD CAUSE SERIOUS PERSONAL INJURY, OR CATASTROPHIC DAMAGE OF EQUIPMENT OR DATA. Advise of conditions or situations that if not heeded or avoided could cause personal injury or damage to equipment or data. Note . Alert readers to pertinent facts and conditions. Notes represent information that is important to know but which do not necessarily relate to possible injury or damage to equipment. 3 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 SAFETY SYMBOLS The following safety symbols will be used in the equipment. Their meaning are described below. Attention, consult accompanying documents. Ionizing radiation. Type B equipment. Dangerous voltage. Ground. This symbol indicates that the waste of electrical and electronic equipment must not be disposed as unsorted municipal waste and must be collected separately. Please contact an authorized representative of the manufacturer or an authorized waste management company for information concerning the decommissioning of your equipment. 4 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 TABLE OF CONTENTS Section 1 Page INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 Objective and Scope of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Pre-installation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.3 Tools and Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3.1 Installation Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3.2 Floor Mounted Tube Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3.3 Radiographic Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 3.4 Wall Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 3.5 Undertable Installation of the Generator (option) . . . . . . . . . . . . . . . . . . . . . . . . 22 3.6 Wall Bucky Stand 40 x 120 (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 3.7 Interconnection Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 3.7.1 Cables from Floor Mounted Tube Stand . . . . . . . . . . . . . . . . . . . . . . . . . 27 3.7.2 Cables from Radiographic Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 3.7.3 Cables from Table / Wall Bucky . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Installation of the Adhesive Scales for SID Reference . . . . . . . . . . . . . . . . . . . . 29 FINAL INSTALLATION AND CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 4.1 Floor Mounted Tube Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 4.2 Cable Fastening and Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 3.8 4 1 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 Section 5 Page ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 5.1 Perpendicular Balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 5.2 Brake Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 5.2.1 Table Brakes (Lateral and Bucky) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 5.2.2 Column Vertical Brakes (Left and Right) . . . . . . . . . . . . . . . . . . . . . . . . . 38 5.2.3 Column Foot Brakes (Left and Right) . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 5.3 Pedal Microswitch Replacing and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 5.4 Eccentric Bearing Adjustment for the Floor Mounted Tube Stand . . . . . . . . . . 41 5.4.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 5.4.2 Field Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Alignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 5.5.1 X-ray Beam Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 5.5.1.1 Light and X-ray Field Alignment . . . . . . . . . . . . . . . . . . . . . . . . . 46 5.5.1.2 Adjusting Perpendicularity (X-ray Beam and Image Receptor) 49 5.5 5.5.1.3 X-ray Field and Image Receptor (Bucky Assembly) Centering51 5.5.2 X-ray Beam and Wall Bucky Stand Alignment . . . . . . . . . . . . . . . . . . . . 52 5.5.3 Field Size Indicator Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 5.5.4 Collimator Lamp Brightness Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 5.5.4.1 Collimator Light Field Intensity . . . . . . . . . . . . . . . . . . . . . . . . . . 54 5.5.4.2 Collimator Light Field Contrast Ratio . . . . . . . . . . . . . . . . . . . . 56 PERIODIC MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 6.1 Maintenance Activities Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 6.2 Checking of Floor Mounted Tube Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 6.3 Checking of Radiographic Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 6.4 Checking of Wall Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 6.5 Check Off Maintenance Revision Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 7 RENEWAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 8 SYSTEM INTERCONNECTION MAPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 6 2 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 SECTION 1 1.1 INTRODUCTION OBJECTIVE AND SCOPE OF THIS MANUAL This Service Manual is intended to describe the installation, adjustments, configuration, calibration, troubleshooting and periodic maintenance of the Proteus XR/e. 1.2 PRE-INSTALLATION CHECK Prior to beginning installation, it is recommended to inspect the site and verify that the X-ray room complies with Pre-installation requirements, such as: incoming line, main switch(es), safety devices, conduits and space requirements. Note 1.3 . Refer to Direction 2401591--100 “Pre-Installation Manual” of Proteus XR/e for more Pre-Installation details. TOOLS AND TEST EQUIPMENT The following tools and test equipment are required for the installation: • Standard service engineers tool kit. • Standard and extended levels (1 meter for Column Base). • Electric drill motor and assorted bits. The following special Tools are commonly used for adjustment of the Rad Room (these tools are not included with the System. Use the suggested tools or equivalent): • Collimator Test Tool (Model RMI 161B9). • Beam Alignment Test Tool (Model RMI 162A). • SID Test Stand Tool (Inside Case: RMI Model 175). • Light Meter (Standard). 7 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 This page intentionally left blank. 8 Proteus XR/e GE Healthcare REV 4 SECTION 2 sm 2401594--100 UNPACKING The system is shipped in different crates to facilitate transport and installation. Upon receipt of components and parts of the equipment, inspect all shipping crates for signs of damage. If damage is found, immediately notify the agent or carrier. 1. Place crates close to the location in the room where the system is intended to be placed and remove each wood--packed part. Do not discard any packing material (envelopes, boxes, bags) until all parts are identified as listed in the packing list. AT LEAST 2 / 3 PEOPLE ARE REQUIRED TO REMOVE ALL HEAVY COMPONENTS FROM THE SHIPPING PALLET. 2. When the equipment is unpacked, check the part and serial number of each component’s identification label. Inspect all pieces for visible damages. If any damaged part is found, repair it or order a replacement to prevent unnecessary delay in installation. 3. Verify that all items on the customer order are present. 4. Leave a free working area around the equipment until installation is complete. 9 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 This page intentionally left blank. 10 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 SECTION 3 Note 3.1 INSTALLATION . Follow Installation sequence process as described. At least two or three people are required for the following tasks. INSTALLATION TIPS The following advices are to be taken in a common installation, as every room has it own characteristics and options, please plan the room distribution before starting the installation. • For Column Base positioning, a good reference is 1140 mm distance from the wall where the Wall Bucky Stand is installed to the first drilling hole of the Column Base. Otherwise keep in mind the length of the Wall Spacer or Support to increase the reference distance. (Refer to Illustration 1). The minimum distance from the Column Base to its parallel wall is variable depending on the room size. • For Wall Stand positioning, a good reference is to install it at 1021 mm from the transverse axis of the Wall Bucky to the Column Base Back Wall for Non Telescopic Column Arm, (Refer to Illustration 1) and 1215 mm for Telescopic Column Arm (Refer to Illustration 1). • For Table positioning, a good reference is to install it at 748 mm from the longitudinal Axis of the Table Bucky to the Column Base Back Wall for Non Telescopic Column Arm, (Refer to Illustration 1) and 942 mm for Telescopic Column Arm (Refer to Illustration 1). 11 A 12 12 (0.5”) DETAIL A 480 (18.9”) 20 (0.8”) DETAIL B 10 (0.4”) 1215 (47.8”) 480 (18.9”) 200 Min. (7.9”) 480 (18.9”) 480 (18.9”) 1693 Min. (66.7”) 100 (3.9”) 1140 Max. (44.9”) (*) 155 Min (6.1”) 275 Max (10.8”) (*) Distances in italic- bold correspond to Rooms with optional Telescopic Arm 885 691 (27.2”) (34.8”) 113 (4.5”) 434 (17.1”) 40 (1.6”) B 1215 (47.8”) 1021 (40.2”) 1091 (43”) 897 (35.3”) 248 (9.8”) 942 (37.1”) 748 (29.5”) 457 (18”) 3650 Min. (143.7”) REV 4 20 (0.8”) GE Healthcare Proteus XR/e sm 2401594--100 Illustration 1 Drilling Template Proteus XR/e GE Healthcare REV 4 sm 2401594--100 Illustration 1 (cont.) Drilling Template (*) Depends on type of spacer used (*) 155 (6.1”) 140 (5.5”) 41 Film (1.6”) (9.8”) Floor Cable Entrance (4”) Wood Block 600 x 25 mm (23.5” x 1”) 2 Wall Drilling Holes for M10 Bolts (1.2”) (2.4”) 2165 mm (85.2”) STANDARD WALL BUCKY STAND (*) Depends on type of spacer used 338(13.3”) (*) 155 (6.1”) Film 1 69 40 (2.7”) (1.5”) Film 2 (4”) (9.8”) Floor Cable Entrance (1.2”) (*) Depends on type of spacer used Minimum 155 mm (6.1”) Maximum 275 mm (10.8”) (2.4”) Film 1 -- Film in the Extended Cassette Film 2 -- Film in the Cassette of the Tray 2 Floor Drilling Holes for M10 Bolts 13 40x120 WALL BUCKY STAND (optional) Proteus XR/e GE Healthcare REV 4 sm 2401594--100 Illustration 1 (cont.) Drilling Template OPTIONAL FLOOR AND WALL SUPPORTS FOR LINE POWERED GENERATORS (ONLY 1 TUBE -- LOW SPEED STARTER) OPTIONAL FLOOR AND WALL SUPPORTS FOR LINE POWERED GENERATORS (1 or 2 TUBES -- LOW or HIGH SPEED STARTER) 592 445 57 83 57 57 68 67 57 57 57 57 57 57 57 57 40 280 250 206 Wall Support 336 150 150 33 40 33 40 251 580 105 110 435 Floor Support 234 224 Floor Support 19 40 19 40 Wall Support 200 150 200 8 8 80 28 28 68 40 44 57 44 67 462 315 14 Proteus XR/e GE Healthcare REV 4 3.2 sm 2401594--100 FLOOR MOUNTED TUBE STAND 1. Position the Column Base on the floor according to the distribution plan for the RAD Room. Keep in mind the dimensions and final position of each component in the System (Column, Wall Bucky, Table, etc.). The Column Base has to be placed with the Brake Track at the rear side and perpendicular to the wall where the Vertical Bucky will be installed. 2. Mark the position of the ten (10) anchoring holes on the floor. Move the Base and drill the anchoring holes. Bolts and hardware are field provided. 3. Check the leveling in different points on the Base and adjust it by using leveling plates. Anchor slightly the Base to the floor. 4. Remove the Rail Stop from one of the Base laterals. Rail Stops can be installed in the front or in the rear rails. Illustration 2 Column Base BRAKE TRACK ANCHORING HOLES BUCKY - COLUMN BASE LINK (OPTIONAL) COLUMN SCREWS COLUMN FOOT BRAKES COLUMN CARRIAGE 5. With the Column laid on the floor, remove the Upper Cap and Upper Front Cover (both are secured with two screws). (Refer to Illustration 3). 6. Stand the Column up, in line with the Column Base. 7. In order to ease the placement of the Column inside the Base, remove or loosen the Column Foot Brakes located at the rear side of the Column Foot. (Refer to Illustration 2). 8. Carefully slide the Column into the Base. 15 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 Do not remove the Counterweight Safety Bar nor the two Shipping Safety Screws close to the Vertical Carriage until specifically instructed to do so in this document. Make sure that the iron cables are properly routed around the pulleys before standing the Column up. 9. Reinstall the Rail Stop at the lateral side of the Base and the Column Foot Brakes. 10. Vertically level the Column (both laterals and front side). Adjustments are carried out by means of the leveling plates at the Column Base. Anchor the Base tightly to the floor. (Refer to Illustration 3). Illustration 3 Column Base UPPER CAP UPPER FRONT COVER COUNTERWEIGHT SAFETY BAR LEVELS UPPER FRONT COVER SHIPPING SAFETY SCREW VERTICAL CARRIAGE COLUMN FOOT BASE ANCHORING HOLES 16 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 11. To facilitate the installation of the Tube-Collimator Assembly, remove the two Shipping Safety screws close to the Vertical Carriage and re-install them in the medium position of the Column (refer to Illustration 4). Then remove the Counterweight Safety Bar while the Vertical Carriage is held in position. Carefully move the Vertical Carriage up to the Shipping Safety screws. Illustration 4 Removing the Counterweight Safety Bar COUNTERWEIGHT SAFETY BAR SHIPPING SAFETY SCREW VERTICAL CARRIAGE SHIPPING SAFETY SCREW VERTICAL CARRIAGE COLUMN FOOT COLUMN FOOT BASE BASE 17 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 12. Install the Tube-Collimator Support to the Column Arm (Coupling Plate) by using the four screws mounted at the rear side of the Support (upper and lower holes). The two rods will be used to level the Support when all the components are assembled. Illustration 5 Coupling of Tube-Collimator Support -- Rear View Coupling Plate of the Column Arm(Fixed SID) Coupling for Telescopic Arms Coupling Screws Tube-Collimator Support Coupling for Non Telescopic Arms Tube-Collimator Support Levelling Rods 13. Tube-Collimator Support On the backside of the Control Panel, remove the six (6) Allen Screws that fix the Control Panel Cover to the Control Panel and then dismount the Control Panel Cover. Allen Screws 14. Pass the GND wire and the Rot/Transv Lock Cable (A7220-XX) through the left hole and the Vertical Lock Cable (A7219-XX) through the right hole; connect these cables to TS2 inside the Control Console as shown in block diagram 54301085. Connection for A7219 & A7220 to TS2 GND 18 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 Note 15. Remount the Control Panel Cover and fix it with the six (6) Allen Screws. 16. Install the Column Control Panel by using the two bolts in the rear side of the Control Panel. 17. Carefully remove the Collimator Adaptation Ring from the Collimator. . When removing the Adaptation Ring, the screws could fall into the Collimator which may cause later damage to the Collimator. 18. Install the X-ray Tube on its Support using the Collimator Adaptation Ring and its four Security Screws (Allen). Illustration 6 X-ray Tube, Collimator and Control Panel X-RAY TUBE CONTROL PANEL COLLIMATOR COLLIMATOR ADAPTATION RING 19. Before installing the Collimator, unscrew the four Centering Adjustment and Security Screws of the Collimator Adaptation Ring using the same number of turns to allow an even Collimator fastening. Adjust the Collimator Blades to their widest setting and carefully install the Collimator centering it with the X-ray Tube window. Tighten the four Centering Adjustment and Security Screws (Allen) equally (same number of turns) until the Collimator is centered and held firm on the Collimator Adaptation Ring. (See the Collimator Manual). 19 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 20. Level the Tube-Collimator Assembly on the Tube and Collimator base. Adjust the horizontal level by using the two rods on the backside of the Coupling Plate (Arm). 21. Remove the two Shipping Safety screws close to the Vertical Carriage. The weight of the Counterweight is equal or slightly greater than the weight of the Carriage + Arm + Tube + Collimator + Console. It is factory adjusted including the HV Cables of the Tube that will be installed later. 22. Install the Upper Front Cover and then the Upper Cap (both are secured with two screws). Install the Foot Cover of the Column by snapping it in. Illustration 7 Tube Support Arm Leveling UPPER CAP UPPER FRONT COVER SHIPPING SAFETY SCREW LEVEL LEVELING RODS VERTICAL CARRIAGE LEVEL 20 Proteus XR/e GE Healthcare REV 4 3.3 sm 2401594--100 RADIOGRAPHIC TABLE 1. Remove the transport screws that secure the Radiographic Table to the pallet and move away the Table. 2. Remove the front cover screws of the Table in order to access inside the Table. 3. Power ON the Collimator Lamp and align perfectly the Bucky axes with the Collimator light beam. During alignment, place the Tube-Collimator Assembly and the Bucky Carriage at different positions to check that it is correctly aligned. 4. Mark on the floor the four anchoring holes of the Table Base. ANCHORING HOLES Note 5. Move away the Table Base and prepare its anchors. 6. Position the Table Base at its final place and anchor the Table Base to the floor. Check that it is properly leveled placing levels in different points of the Upper Frame. Use leveling plates to level the Base, before securing definitively the Table. . Use an extended level (1 meter) or several standard levels placed in different points for leveling the Table Base. 7. Connect the Power Supply cable for the Table Locks from the Table TS1 the TB7 of the Lock Board in the Generator, and connect the GND cable from the Table Base to the GND Stud in the Generator (refer to schematics 54302065). 21 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 8. Connect the Table Bucky Cables as per Bucky schematics. The Bucky ground cable (yellow/green) must be connected to the GND Stud in the Generator. 9. Bucky link option. If this option is provided, although the Bucky Link is factory-levelled, it may require height adjustment. Four (4) Bucky Link Screws fix the Link through a Fitted--slot Plate which may be used for this adjustment. The Base Screws may also be used for height adjustment; but if doing so, the Microswitch must also be adjusted by using the Slot Screws shown in the photo below. Bucky Link Screws Switch Slot Screws Bucky Link Base Screws Cover Screws 22 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 10. Route the cables through the rear cables outlet of the Table Base along the room for their later connection. 11. Re-install the Front Cover of the Table Base. 12. Remove the two rubber stops of the same end of the Table-Top. To avoid damage to the Lock Pin of the longitudinal lock of the Table-Top, place the Lock Pin in its lower position and secure it by using a wire ty-wrap before sliding the Table-Top over the frame. LOCK PIN WIRE TY-WRAP 23 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 13. Install the Table-Top from one of the Table sides (right or left) inserting the Bearings inside of their Rails. At least two people are required for this operation. Be sure that the Table-Top slides over the bearings and Longitudinal Lock Pin do not block its way. 14. Remove the wire ty-wrap of the Longitudinal Lock Pin. 15. Re-install the rubber stops of the Table-Top end. 24 Proteus XR/e GE Healthcare REV 4 3.4 sm 2401594--100 WALL STAND The Shipping Safety Screws used to block carriage movement and the Counterweight Safety Bar are used to prevent not only damage during shipment but also unwanted weight imbalance in the column during installation. The counterweights come pre-adjusted for the weight of the Bucky with the Tray inserted. Make sure that the mechanical brake is secure before releasing the safety screws. There are three options for this assembly: A) Spacers anchored to the wall; B) Wall Support; C) Column anchored directly to the wall (No support between the Wall Bucky Stand and the wall). 1. Place the Wall Stand in Vertical position. Illustration 8 Wall Bucky Stand ANCHORING HOLES COUNTERWEIGHT SAFETY BAR UPPER CAP UPPER FRONT COVER LEVELS SHIPPING SAFETY SCREW VERTICAL CARRIAGE BASE ANCHORING HOLES 25 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 2. Remove the Upper Cap and Upper Front Cover. The two lower screws shown in the photo below are used to secure the Upper Front Cover to the Column. The tool below is an Allen Type Screwdriver. 3. Remove the Counterweight Safety Bar (behind the Front Cover). 4. Remove the Shipping Safety Screws from the Carriage Rails. For this operation, it is advisable to have a person pushing the Bucky Assembly downwards to ease the removal (Mechanical Brake should be released). Shipping Safety Screw Counterweight Safety Bar 5. Lock the Carriage with the Mechanical Brake. 6. Decide wether installing the wall anchors with the supplied Small Spacers, Wall Support or nothing to separate the Wall Bucky Stand from the wall. 7. Place the Column at its desired final position in the room so that the longitudinal axis of the X-ray Tube meets the vertical axis of the Bucky. 8. Power ON the Collimator Lamp and correctly align the Wall Bucky axes with the Collimator light beam (the counterweights are made for the Bucky with the Cassette Tray). During alignment, place the Tube-Collimator Assembly and the Bucky Vertical Carriage at different heights to check that it is correctly aligned. 26 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 9. If Column is to be anchored directly to the wall: Mark two of the upper anchoring holes of the Column on the wall as well as the two anchoring holes on the floor. If using a Spacer or Wall Support: Separate the Column from the wall and assemble the Spacer or Wall Support at the upper part of the Column before marking the anchoring holes in the wall. 10. Move the Column aside and prepare their anchors. Illustration 9 Wall Stand -- Anchoring Holes and Dimensions Wood Block 600 x 25 mm (23.5” x 1”) 2 Wall Drilling Holes for M10 Bolts (*) Depends on type of spacer used (*) 155 (6.1”) 140 (5.5”) Film (4”) (9.8”) 2165 mm (85.2”) Floor Cable Entrance (1.2”) (2.4”) STANDARD WALL BUCKY STAND (*) Depends on type of spacer used Minimum 155 mm (6.1”) Maximum 275 mm (10.8”) 2 Floor Drilling Holes for M10 Bolts 27 41 (1.6”) Proteus XR/e GE Healthcare REV 4 3.5 sm 2401594--100 11. Position the Column and secure it to the floor and wall. Check that it is properly leveled in both laterals and front side. Use the leveling plates provided to raise and level the Column previous to secure it definitively. (Refer to Illustration 8). 12. Install the Upper Front Cover and then the Upper Cap (both are secured with two screws). Install the Foot Cover of the Column pushing it. 13. Route the cables along the room to the Generator for their later connection. UNDERTABLE INSTALLATION OF THE GENERATOR (OPTION) Follow the steps below to install the Generator underneath the Table. 1. Remove the Front Cover after unscrewing the four (4) screws. FRONT COVER SCREWS 2. Disconnect the ground cable and dismount the front cover. 3. Disconnect the three faston terminals of microswitch SW1 located inside the Table Base. 4. Remove the four (4) allen screws of the pedal assembly at both sides of the Table Base (a pair on each side) and pull out the pedal assembly. MICROSWITCH SW1 PEDAL ASSEMBLY SCREWS 28 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 5. Place the Generator Cabinet (without covers) on its carriage in front of the Table. This component is freestanding below the Table. Seismic areas and other conditions require the Generator Cabinet to be secured to the floor through the mounting holes on the bottom. GENERATOR CARRIAGE Note . Do not slide the Generator under the Table until Configuration and Calibration procedures are completed. Refer to the Generator Service Manual for further information. 6. Once configured and calibrated, push the Generator inside the Table. 7. Reassemble all of the components, parts and connections; then replace the Front Cover of the Table. 29 Proteus XR/e GE Healthcare REV 4 3.6 sm 2401594--100 WALL BUCKY STAND 40 X 120 (OPTIONAL) The Shipping Safety Screws used to block carriage movement and the Counterweight Safety Bar are used to prevent not only damage during shipment but also unwanted weight imbalance in the column during installation. The counterweights come pre-adjusted for the weight of the Bucky with the Tray inserted. Make sure that the mechanical brake is secure before releasing the safety screws. There are three options for this assembly: A) Spacers anchored to the wall; B) Wall Support; C) Column anchored directly to the wall (No support between the Wall Bucky Stand and the wall). 1. Place the Wall Stand in Vertical position. Illustration 10 Wall Bucky Stand UPPER CAP ANCHORING HOLES COUNTERWEIGHT SAFETY BAR UPPER FRONT COVER LEVELS SHIPPING SAFETY SCREW VERTICAL CARRIAGE BASE ANCHORING HOLES 30 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 2. Remove the Upper Cap and Upper Front Cover. The two lower screws shown in the photo below are used to secure the Upper Front Cover to the Column. The tool below is an Allen Type Screwdriver. 3. Remove the Counterweight Safety Bar (behind the Front Cover). 4. Remove the Shipping Safety Screws from the Carriage Rails. For this operation, it is advisable to have a person pushing the Bucky Assembly downwards to ease the removal (Mechanical Brake should be released). Shipping Safety Screw Counterweight Safety Bar 5. Lock the Carriage with the Mechanical Brake. 6. Decide wether installing the wall anchors with the supplied Small Spacers, Wall Support or nothing to separate the Wall Bucky Stand from the wall. 7. Place the Column at its desired final position in the room so that the longitudinal axis of the X-ray Tube meets the vertical axis of the Bucky. 8. Power ON the Collimator Lamp and correctly align the Wall Bucky axes with the Collimator light beam (the counterweights are made for the Bucky with the Cassette Tray). During alignment, place the Tube-Collimator Assembly and the Bucky Vertical Carriage at different heights to check that it is correctly aligned. 31 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 9. If Column is to be anchored directly to the wall: Mark two of the upper anchoring holes of the Column on the wall as well as the two anchoring holes on the floor. If using a Spacer or Wall Support: Separate the Column from the wall and assemble the Spacer or Wall Support at the upper part of the Column before marking the anchoring holes in the wall. 10. Move the Column aside and prepare their anchors. Illustration 11 Wall Bucky Stand -- Anchoring Holes and Dimensions Wood Block 600 x 25 mm (23.5” x 1”) 2 Wall Drilling Holes for M10 Bolts (*) Depends on type of spacer used 338(13.3”) (*) 155 (6.1”) Film 1 69 40 (2.7”) (1.5”) Film 2 (4”) (9.8”) 2165 mm (85.2”) Floor Cable Entrance (1.2”) (2.4”) Film 1 -- Film in the Extended Cassette Film 2 -- Film in the Cassette of the Tray 40x120 WALL BUCKY STAND (optional) (*) Depends on type of spacer used Minimum 155 mm (6.1”) Maximum 275 mm (10.8”) 2 Floor Drilling Holes for M10 Bolts 32 Proteus XR/e GE Healthcare REV 4 3.7 3.7.1 sm 2401594--100 11. Position the Column and secure it to the floor and wall. Check that it is properly leveled in both laterals and front side. Use the leveling plates provided to raise and level the Column previous to secure it definitively. (Refer to Illustration 8). 12. Install the Upper Front Cover and then the Upper Cap (both are secured with two screws). Install the Foot Cover of the Column pushing it. 13. Route the cables along the room to the Generator for their later connection. 14. Route and connect the following cables to the Generator: 3TS1 and Ground as per schematics 5432039 and IF-048. INTERCONNECTION CABLES CABLES FROM FLOOR MOUNTED TUBE STAND 1. Connect aerial cable connections J1-J1 (Lock cables from the Vertical Carriage) and J2-J2 (from the Column Control Panel) located at the Tube-Collimator Support (refer to Interconnection Map IM 341). 2. Connect the Collimator Lamp (if not already connected). 3. Route all cables from the Collimator and X-ray Tube along the Arm, securing them with the Cable Clamp over the Arm. CABLES CLAMP 4. Ground cables should be connected to the main Generator GND stud. 33 Proteus XR/e GE Healthcare REV 4 3.7.2 3.7.3 sm 2401594--100 CABLES FROM RADIOGRAPHIC TABLE 1. Route and connect the Locks cables (24V Power Supply) from the Table to Terminal Block TB7 of the Locks Board (Refer to Fixed Table Block Diagram 54302065). 2. The Table Bucky Cable runs directly to Terminal Block 3TS1 of the Generator Cabinet (refer to Interconnection Map IM 341). 3. Ground cable should be connected to the main GND stud in the Generator. CABLES FROM TABLE / WALL BUCKY Cables from the Bucky are connected directly to the Terminal Block 3TS1 of the Generator Cabinet as indicated in Section 8 “System Interconnections Maps” (refer to Map -- IM 341) and in “Installation” chapter of the “Generator Service Manual sm2401593--100” (refer to Bucky Connections and Maps IF-001 and IF-002). Check the Bucky operation before connecting the Ion Chambers (if applicable). 34 Proteus XR/e GE Healthcare REV 4 3.8 sm 2401594--100 INSTALLATION OF THE ADHESIVE SCALES FOR SID REFERENCE The System includes 2 autoadhesive scales for operator easy reference. The scale for the Wall Bucky Stand SID reference is stuck on the Column Base and the Scale for the Table Bucky SID reference is stuck on the Tube-Support Column. The following illustrations show the recommended placing of the scales although it is the operator convenience what the installer should meet. 1.-- Place the Tube-Collimator Assembly at 91.5 cm (40”) from the table-top. For that, measure with the Collimator tape. (91.5 + 8.5 tabletop-Film distance). 2.-- Mark the Position of the LOWER PART of the Carriage in the Column. 3.-- Raise the Tube-Collimator Assembly. 4.-- Stick the Scale, for that make sure that the 100 (40”) in the scale coincides with the mark. 91.5 cm (36”) Scale Mark 100 cm (40”) The reference mark is the lower part of the carriage 100 cm (40”) Illustration 12 Installation of Vertical SID Scale in the Column 8.5 cm (3.3”) Tabletop -- Film distance 35 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 2.-- Mark the Position of the RIGHT SIDE of the Carriage on the Base of the Column. 3.-- Move away the Tube-Collimator Assembly. 4.-- Stick the Scale, for that make sure that the 100 (40”) in the scale coincides with the mark. Scale Mark (100 cm (40”) The reference mark is the Side part of the carriage 4.1 cm (1.6”) 95.9 cm (37.7”) Place the Tube-Collimator Assembly at 95.9 cm (37.7”) from the table-top of the Wall Bucky Stand. For that measure with the Collimator Tape. (95.9 + 4.1 tabletop-film distance = 100 cm) 100 cm (40”) 1.-- COLUMN BASE Illustration 13 Installation of Horizontal SID scale on the Column Base with the Wall Bucky Stand at the Right side of the room Tabletop -- Film distance GENERATOR WALL BUCKY STAND 36 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 1.-- Place the Tube-Collimator Assembly at 95.9 cm (37.7”) from the table-top of the Wall Bucky Stand. For that measure with the Collimator Tape. (95.9 + 4.1 tabletop-film distance = 100 cm) 2.-- Mark the Position of the LEFT SIDE of the Carriage on the Base of the Column. 3.-- Move away the Tube-Collimator Assembly. 4.-- Stick the Scale, for that make sure that the 100 (40”) coincides with the mark. Scale Mark (100 cm (40”) 4.1 cm (1.6”) The reference mark is the Left Edge of the carriage 95.9 cm (37.7”) 100 cm (40”) COLUMN BASE Illustration 14 Installation of Horizontal SID scale on the Column Base with the Wall Bucky Stand at the Left side of the room Tabletop -- Film distance GENERATOR WALL BUCKY STAND 37 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 This page intentionally left blank. 38 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 SECTION 4 4.1 FINAL INSTALLATION AND CHECKS FLOOR MOUNTED TUBE STAND Install the Cable Support on the upper right/left side of the Column. Route and Fasten all the cables to it by using cable ties (tie wraps) as strain reliefs. TOP OF COLUMN CABLE SUPPORT CABLE SUPPORT Position the Floor Mounted Tube Stand with the Tube-Collimator Assembly facing the Wall Bucky. With the Collimator Metric Tape, measure the SID from the Collimator to the Wall Bucky to determine the position where the Column should stop when the required SID is reached (1 m, 1.8 m, 2 m, etc.). Drill the Base and install the Centering Plates where the Column has to stop. Adjust the Longitudinal Detent. on the Column Foot. Illustration 15 Centering Plate in Base COLUMN FOOT CAP OF DETENT COLUMN BASE CENTERING PLATE LONGITUDINAL DETENT 39 Proteus XR/e GE Healthcare REV 4 4.2 sm 2401594--100 CABLE FASTENING AND COVERS Note . Before re-installing the cabinet covers, perform the rest of the Calibration procedures if required. Ensure that all cables are correctly routed and that electrical connections are firm and secure. Remove the ferrite blocks that are factory clamped to the cables when required to carry out a correct routing; re-installing them at the same place around cables once routing is completed. (Refer to Section 3.7) In order to avoid signal interferences, it is strongly recommended to fold and fasten the portion of cables not routed close to Generator Cabinet (see picture below). Never wrap in circles. YES NO Reinstall Cabinet Covers and connect internal ground wires. Power line, High Voltage and Interconnections cables must go through the cable outlet. 40 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 SECTION 5 5.1 ADJUSTMENTS PERPENDICULAR BALANCE Due to differences in some Tube and Collimator weights, the balance for the Tube-Collimator Assembly may need adjustment. Position the Tube-Collimator Assembly around 70o and release the brakes (switch off the system), if the assembly does not remain in position and rotates either upwards or downwards, perform the following steps to adjust the balance of the Tube-Collimator Assembly. 1. Place the Tube-Collimator Assembly at 0o. 2. Installing both Shipping Safety Screws in the Column rails (medium height of the Column) and move/lock the Central Carriage in this position. 3. Once the Central Carriage is locked in position, adjust the balance of the Tube-Collimator Assembly by moving the Tube-Collimator Support one level upward or downward respect to the Coupling Plate of the Column Arm. G If during the test, the Collimator tends to be facing up, move the Support one level downward. (Refer to Illustration 15-1 for more information). G If during the test, the Collimator tends to be facing down, move the Support one level upward. (Refer to Illustration 15-2 for more information). At least two (2) people are needed to carry out this adjustment, one for holding the Tube-Collimator Assembly while the other secures the Support to the Coupling Plate. 4. Check the balance of the Tube-Collimator Assembly again and repeat the above steps if needed. 41 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 Illustration 16 Coupling of Tube-Collimator Support -- Rear View Coupling Plate of the Column Arm(Fixed SID) Coupling Screws Tube-Collimator Support Levelling Rods Coupling for Telescopic Arms Tube-Collimator Support Coupling for Non Telescopic Arms Tube-Collimator Support 42 Proteus XR/e GE Healthcare REV 4 5.2 sm 2401594--100 BRAKE ADJUSTMENT Note . As brakes come factory-adjusted, field adjustment should only be necessary when replacing Brakes. All brakes must have a space between the brake surface and the actioned surface of less than or equal to one (1) millimeter (≤1mm). If the space is too close, the equipment may drag, or movements may be difficult. If the space is too large, the brakes may not be strong enough to block movement. 5.2.1 TABLE BRAKES (LATERAL AND BUCKY) To raise, lower or level the Brake Assembly, loosen the screws indicated in the following illustration and move the Brake Assembly to the desired position. Illustration 17 Lateral and Bucky Brakes Screws Lateral Brakes Screws Bucky Brake 43 Proteus XR/e GE Healthcare REV 4 5.2.2 sm 2401594--100 COLUMN VERTICAL BRAKES (LEFT AND RIGHT) The Vertical Brakes are levelled, raised or lowered by loosening the two (2) screws as in Illustration 18 and then adjusting the Brake Assembly position. Illustration 18 Column Vertical Brakes (Left shown) Screws Space 5.2.3 COLUMN FOOT BRAKES (LEFT AND RIGHT) Column Foot Brakes are levelled, raised or lowered by dismounting the Brakes and then loosening or tightening the two (2) Set Screws as in Illustration 19. Illustration 19 Column Foot Brakes Screws Set Screws 44 Proteus XR/e GE Healthcare REV 4 5.3 sm 2401594--100 PEDAL MICROSWITCH REPLACING AND ADJUSTMENT 1. Remove the Table Front Cover. 2. Disconnect Microswitch cables (check previously the cable identification to connect the cables to the new switch in the same position). 3. Remover nut 2, for that hold nut 1 with a 14 mm. open wrench and loose nut 2 with another 14 mm. Remove nut 2. 4. Remove defective Microswitch. 5. Install the new Microswitch. 6. Adjust the Microswitch at 1 or 2 mm. from the cam to the wheel neck with the Table Pedal fully pressed. Illustration 20 Microswitch Replacement Nut 1 Nut 2 Microswitch Wheel Wheel neck Adjust at 1 or 2 mm CAM 45 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 7. Check that the rolling wheel is perfectly aligned with the cam movement to ensure proper activation of the wheel. 8. Avoid wrong assembling of Microswitch as shown in illustrations below: Illustration 21 Wrong Installation of Microswitch Rolling wheel not aligned Rolling wheel not aligned Rolling wheel too close to cam, microswitch breaks 9. Re-install the Table Font Cover. 46 Proteus XR/e GE Healthcare REV 4 5.4 sm 2401594--100 ECCENTRIC BEARING ADJUSTMENT FOR THE FLOOR MOUNTED TUBE STAND Adjustment of the two Eccentric Bearings (factory set) at the Column Foot to remove a possible gap between the Bearings of the Column Foot and the Column Base. The photo below shows a perfect fit (no gap) for one of the Eccentric Bearings. Illustration 22 Eccentric Bearing Adjustment Bearing Track at Column Base Column Foot Possible Gap Eccentric Bearing 5.4.1 TOOLS Note . • Standard service engineers tool kit. • Specially--designed Wrench (supplied with the unit). This on-site adjustment is only necessary if the Column Base is replaced and/or a gap is present between the Column Foot and the Column Base. Movements not smooth and/or wobbling. 47 Proteus XR/e GE Healthcare REV 4 5.4.2 sm 2401594--100 FIELD ACTION 1. Remove the Rail Stop from each one of the Base Lateral and place the Column Foot into the Column Base as shows the image in order to evaluate the space between the Eccentric Bearing and the Column Base. The two Eccentric Bearing are located at the rear side of the Column Foot. 2. If the Eccentric Bearing does not fit perfectly into the Bearing Track of the Column Base, adjust the bearing by first loosening the nut below the plate with the Standard Wrench (see photo below). 3. Adjust the bearing to the required position (above the plate) with the Special Wrench (supplied) and then tighten the nut to secure the position with the Standard Wrench (see photo below). Plate Special Wrench (supplied) Standard Wrench Note . The bearing should fit perfectly, as shown on the first page. 4. Slide the Column to the other end and repeat the same sequence of procedures for the other bearing. 5. Verify that the movement of the Floor Mounted Tube Stand is smooth and without wobbling. 48 Proteus XR/e GE Healthcare REV 4 5.5 sm 2401594--100 ALIGNMENTS The following Tools are used to adjust the X-ray System (these tools are not included with the System): 5.5.1 • Collimator Test Tool (Model RMI 161B9). • Beam Alignment Test Tool (Model RMI 162A). • SID Test Stand Tool (Inside Case: RMI Model 175). • Light Meter (Standard). X-RAY BEAM ALIGNMENT 1. Place the Tube-Collimator Assembly facing the Horizontal Bucky at a SID of 1 meter. Check for a level and correct horizontal position of both the Tube-Collimator Assembly and Table-Top. 2. Turn on the Collimator Lamp and center the light with the Bucky. Horizontal and transverse position of light axes projected by the Collimator Lamp must be in line with the axes of the horizontal Bucky. If needed, modify the position of the Collimator by carefully unscrewing or screwing the four Centering Adjustment and Safety Screws (Allen). Illustration 23 Collimator -- Centering Screws CENTERING ADJUSTMENT AND SAFETY SCREWS 49 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 3. Position the Collimator Test Tool (RMI model 161B) on the Table-Top. 4. Turn on the Collimator Lamp and, by means of the Collimator Control Knobs, center the Collimator Test Tool with the light axes projected by the Collimator Lamp. 5. Adjust the Light Field of the Collimator Lamp to the rectangle within the Collimator Test Tool. 6. Place the Beam Alignment Test Tool (RMI model 162A) on the center of the Collimator Test Tool. Illustration 24 Alignment Test Tools BEAM ALIGNMENT TEST TOOL -- RMA MODEL 162A COLLIMATOR TEST TOOL -- RMA MODEL 161B 7. Load the Cassette Film Tray with a cassette film of 24x30 and insert it into the Bucky. 8. Make an exposure at 60 kVp / 5 mAs. 9. Process film and: a. Check that the X-ray Field falls just within the image of the inner rectangle of the Collimator Test Tool. An edge of the X-ray Field outside of the inner rectangle means a misalignment of the Light Field with the X-ray Field. The maximum acceptable misalignment is 2 % of the SID (for SID 1m = 2 cm tolerance). Refer to Section 5.5.1.1 for alignment of the Light Field with the X-ray Field. 50 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 b. Check that the X-ray Beam is perpendicular to the plane of the Image Receptor. If the Image receptor is parallel to the Table-Top, the perpendicularity of the X-ray Beam can be checked using the Beam Alignment Test Tool along with the Collimator Test Tool. Based on next illustration, the criteria for the SID at 1 meter is: -- If the image of the two balls coincide as in the first drawing (A), the X-ray Beam is perpendicular; within 0.5o. -- If the image of the top ball (larger shadow) is within the threshold of the first circle (B), the X-ray Beam is about 1.5o away from the perpendicular. -- If the image of the top ball (larger shadow) is within the threshold of the second circle (C), the X-ray Beam is about 3o away from the perpendicular. In cases (A) and (B), perpendicularity is within tolerance for a SID at 1 meter (top ball is within the threshold of the first circle). The third case (C) needs readjustment. Refer to Section 5.5.1.2 for perpendicularity adjustment. A c. B C Check that the X-ray Beam is centered within the Image Receptor. To determine the center of the Image Receptor, draw diagonal lines from corner to corner of the X-ray Film. (Alternatively, the film can be folded in half and creased at the center). The two lines will cross in the center of the Image Receptor (film). Draw diagonal lines from the corners of the imaged X-ray Field. When the X-ray Field and Image Receptor centers coincide, the diagonals of both sets of lines cross at the same point. The maximum misalignment allowed is 2 % of the SID (for a SID of 1m = 2 cm tolerance). Refer to Section 5.5.1.3 to center the X-ray Field with the Image Receptor. 51 Proteus XR/e GE Healthcare REV 4 5.5.1.1 sm 2401594--100 LIGHT AND X-RAY FIELD ALIGNMENT 1. Turn on the Collimator Lamp and place the Tube-Collimator Assembly perfectly centered with the Horizontal Bucky (use the mark on the Bucky Tray Handle as a reference for centering). With a level, check for correct horizontal positioning of the Tube-Collimator Assembly and Table-Top. 2. Set the SID at 1 meter. 3. Center the Collimator Test Tool (RMI model 161B) on the Table-Top with the light axes projected by the Collimator Lamp. 4. Adjust the Light Field of the Collimator Lamp to the rectangle drawn inside the Collimator Test Tool. COLLIMATOR TEST TOOL 52 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 5. On the processed film, the adjustment required to meet the Light Field with the X-ray Field will be shown by the deviation on the axes displayed on the film. PROCESSED FILM COLLIMATED LIGHT FIELD COLLIMATED X-RAY FIELD LIGHT FIELD MISALIGNMENT PROCESSED FILM COLLIMATED LIGHT FIELD = COLLIMATED X-RAY FIELD LIGHT FIELD ALIGNMENT 53 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 6. Adjust the Light Field by moving the Collimator Unit and/or Lamp; but do not remove the Collimator Test Tool from its original position. a. Collimator Lamp must be ON during the Light Field adjustment. b. Modify the position of the Collimator by carefully unscrewing and/or screwing the four Centering Adjustment and Safety Screws (Allen) until the Light Field coincides with the reference axes of the images (numbers and dots) on the processed film. Illustration 25 Collimator Screws CENTERING ADJUSTMENT AND SAFETY SCREWS c. 7. If adjustment is still necessary, modify the position of the Collimator Lamp (refer to the Collimator Manual). Repeat exposures and follow the same steps in this section until a satisfactory result is acheived. The maximum misalignment allowed is 2 % of the SID (for a SID of 1m = 2 cm of tolerance). 54 Proteus XR/e GE Healthcare REV 4 5.5.1.2 sm 2401594--100 ADJUSTING PERPENDICULARITY (X-RAY BEAM AND IMAGE RECEPTOR) In case the perpendicularity is out of tolerance (top ball is out of first circle), adjust as follows: 1. Place the Tube-Collimator Assembly perfectly centered with the Horizontal Bucky (use the mark at the Bucky Tray Handle as a reference for centering). Check with a level for the correct horizontal position of the Tube-Collimator Assembly and Table-Top. 2. Place the SID at 1 meter. 3. Position the Collimator Test Tool (RMI model 161B) on the Table-Top. 4. Turn on the Collimator Lamp and, by means of the Collimator Control Knobs, center the Collimator Test Tool with the light axes projected by the Collimator Lamp. 5. Place the Beam Alignment Test Tool (RMI model 162A) centered on the Collimator Test Tool (fix the Test Tool with adhesive or another product). Turn on the Collimator Lamp and ensure that the shadow of the Beam Alignment Test Tool is projected in equal proportion around it. 6. Check for any required adjustment to center the top ball mark on the processed film. The shadow around the Beam Alignment Test Tool can also help to make a first correction. 7. Loosen slightly the four Safety Screws (M6) at the rear side of the Coupling Plate (Tube-Collimator Assembly). Then loosen or tighten the two rods (Allen M5) to adjust horizontally the Tube-Collimator Assembly with reference to the Horizontal Bucky. (Refer to Illustration 26). If horizontal deviation is considerable, loosen the two Safety Screws of the Arm (refer to Illustration 26), perform the horizontal adjustment and tighten the two Safety Screws again. This adjustment is only possible for Non Telescopic Arms. 8. Repeat exposures and the procedure until the result is satisfactory (top ball must be inside of the first circle). 55 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 Illustration 26 Safety Screws and Rods for Perpendicularity Adjustment SAFETY SCREWS (M6) COUPLING PLATE LEVELING RODS (M5) ARM SAFETY SCREWS (ALLEN) COUPLING PLATE OF COLUMN ARM SAFETY SCREWS TUBE-COLLIMATOR SUPPORT LEVELING RODS 56 Proteus XR/e GE Healthcare REV 4 5.5.1.3 sm 2401594--100 X-RAY FIELD AND IMAGE RECEPTOR (BUCKY ASSEMBLY) CENTERING The error between the center of the X-ray Field and the Image Receptor should not be greater than 2% of the SID. (for SID 1m = 2 cm tolerance). CENTER OF THE IMAGE CENTER OF THE X--RAY FILM DEVIATION If the deviation is greater than 2% of the SID, perform the following procedure: 1. On the processed film, check for the correction required to center the X-ray Field with the Image Receptor. Adjustments will be performed as the same way described for Perpendicularity correction, so only re-adjust if absolutely necessary. Centering adjustments corrections. 2. may affect perpendicularity Repeat exposures and check centering until the result is satisfactory (center positions are within tolerance). 57 Proteus XR/e GE Healthcare REV 4 5.5.2 sm 2401594--100 X-RAY BEAM AND WALL BUCKY STAND ALIGNMENT 1. Wall Bucky Stand has to be properly positioned and aligned with the Tube-Collimator Assembly in its central position. 2. Place the Tube-Collimator Assembly at a SID of 1 meter centered in front of the Vertical Bucky. With a level, check for a correct vertical position of the Tube-Collimator Assembly and Bucky Table-Top. 3. Turn on the Collimator Lamp and center the Collimator with the Bucky Table-Top. The horizontal and transverse position of the light axes projected by the Collimator Lamp must be in line with the axes or film sizes marked on the Table-Top. The horizontal and vertical position of the light axes projected by the Collimator Lamp must be in line with the horizontal and vertical axes of the Table-Top. (Alignment can also be performed by placing a mirror in the center of the Table-Top and checking the Collimator light reflection). If needed, readjust the position of the Wall Bucky Stand. 4. Load the Cassette film Tray with a 24x30 cassette film and insert it into the Bucky. 5. Make an exposure at 60 kVp / 5 mAs. 6. Process the film and check that the X-ray Beam is properly centered with the Image Receptor. a. To determine the center of the Image Receptor, draw diagonal lines from corner to corner of the X-ray film. (Alternatively, the film can be folded in half and creased at the center). The two lines will cross in the center of the Image Receptor (film). b. Draw diagonal lines from the corners of the imaged X-ray Field. If the center of the X-ray Field and Image Receptor are the same, the diagonals of both sets of lines should cross at the same point. The maximum misalignment allowed is 2 % of the SID (for a SID of 1 m = 2 cm tolerance). 7. If the deviation is greater than 2 % of the SID, correct the position of the Wall Bucky Stand by adjusting its anchors at the wall and floor. 8. Repeat exposures and check centering until the result is satisfactory (center positions are within tolerance). 58 Proteus XR/e GE Healthcare REV 4 5.5.3 sm 2401594--100 FIELD SIZE INDICATOR TEST Note . Before starting with the Field Size Indicator Test, the Alignment of X-Ray Beam Test and the Alignment of Light Field with X-Ray Field Test should be performed. 1. Place the Tube-Collimator Assembly perfectly centered with the Horizontal Bucky (use the mark at the Bucky Tray Handle as a reference for centering). With a level, check for a correct horizontal position of the Tube-Collimator Assembly and Table-Top. 2. Position the SID at 1 meter. 3. Open the Collimator blades, setting a Field Size of 24 x 30 cm for a SID at 1 m. 4. Turn on the Collimator Lamp and center the Collimator with the Horizontal Bucky. The Horizontal and Transverse position of the light axes projected by the Collimator Lamp must be in line with the axes of the Horizontal Bucky. 5. Load the Cassette Film Tray a Cassette Film of 35 x 43 cm centered and insert it into the Bucky. 6. Make an exposure at 60 kVp, 1 mAs. 7. Process film and check the following measurements (refer to Illustration 27): a. Measure the length of the X-ray Field on the Processed Film (identified as L) b. Measure the width of the X-ray Field on the Processed Film (Identified as W) Illustration 27 X-ray Field Size X-RAY FIELD SIZE ON THE FILM PROCESSED FILM LENGTH DIMENSION (L) 59 WIDTH DIMENSION (W) FILM 35x43 cm Proteus XR/e GE Healthcare REV 4 sm 2401594--100 8. With the measurements obtained and according to the field size indication selected, the results should be: G Length dimension (L) = 300 mm G Width dimension (W) = 240 mm 9. The difference between the indicated Field Size and the obtained Field Size can not exceed 1.5 % (rejection limit) of the SID in either direction. Therefore, the deviation in any direction should not be higher than 15 mm (rejection limit) for a SID at 1 meter. 10. If the deviation of the Field Size Indication is beyond acceptable limits, it will be necessary to readjust the index of the Control Knobs of the Collimator Blades: Loosen each Collimator Control Knob and position it according to the deviation. Repeat the complete test until the X-Ray Field Size selected (24 x 30 cm) is obtained. 5.5.4 COLLIMATOR LAMP BRIGHTNESS TEST 5.5.4.1 COLLIMATOR LIGHT FIELD INTENSITY 1. Place the Tube-Collimator Assembly perfectly centered with the Horizontal Bucky (use the mark at the Bucky Tray Handle as a reference for centering). With a level, check for the correct horizontal position of the Tube-Collimator Assembly and Table-Top. 2. Position the SID at 1 meter. 3. Open the Collimator Blades with the Collimator Control Knobs and set a Field Size of 25 x 25 cm for a SID of 1m. 4. Turn on the Collimator Lamp and center the Collimator with the Horizontal Bucky. The horizontal and transverse positions of the light axes projected by the Collimator Lamp must be in line with the axes of the Horizontal Bucky. 5. Place the Light Meter on the Table-Top with the sensor directed towards the Light Source. 60 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 6. Place the Light Meter in the center of a quadrant within the light field (refer to Illustration 28). Illustration 28 Light Meter on Table-Top LIGHT SENSOR ON THE 2nd QUADRANT 1st QUADRANT 4th QUADRANT 3rd QUADRANT LIGHT FIELD LIGHT METER 7. With Collimator Lamp OFF, measure and note the ambient light level. 8. Without moving the Light Meter and with the Collimator Lamp ON, measure and note the light level of the chosen quadrant. 9. Determine the light intensity of this quadrant by subtracting the ambient light level from the corresponding light level. 10. Repeat these measurements at the approximate center of the other three quadrants within the light field. 11. With the measurements obtained in the step-10., the results of the Light Field Intensity in all quadrants should be higher than 170 lux (16 foot-candles) Among all the quadrants, the light field intensity should not differ by more than 10%. 12. The average illumination at a distance of 1 meter from the focal spot should not be less than 160 lux (15 foot-candles). The rejection limit is 170 lux (16 foot-candles). 13. If the deviation of the Light Field Intensity is beyond acceptable limits, the following should be taken into account: a. If the difference of Light Field Intensity among all quadrants is higher than 10%, the Collimator Lamp socket must be readjusted. (Refer to the Collimator Manual). 61 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 b. c. 5.5.4.2 If the light level in all quadrants is less than 170 lux, it is necessary to check the following: G The lamp voltage level when it is ON should not be lower than 24VAC. (Measure on the Bulb socket contact). G Check that the Collimator Lamp, the Mirror and the Mylar window are not dirty or discolored. G The Mirror should be correctly positioned (Refer to the Collimator Manual). If the light level is still low: G Replace the Collimator Bulb. G Replace the Collimator Bulb socket. COLLIMATOR LIGHT FIELD CONTRAST RATIO 1. Center the Tube-Collimator Assembly perfectly with the Horizontal Bucky (use the mark at the Bucky Tray Handle as a reference for centering). With a level, check for a correct horizontal position of the Tube-Collimator Assembly and Table-Top. 2. Position the SID at 1 meter. 3. Open the Collimator Blades to set a Field Size of 25 x 25 cm for a SID of 1 m. 4. Turn ON the Collimator Lamp and center the Collimator with the Horizontal Bucky. The horizontal and transverse positions of the light axes projected by the Collimator Lamp must be in line with the axes of the Horizontal Bucky. 5. Place the Light Meter on the Table-Top with the sensor directed toward the Light Source. 6. Place the Light Meter in the center of a quadrant within the light field. (Refer to Illustration 28). 7. Minimize the room lighting. With the Collimator Lamp OFF, measure and record the ambient light level. 62 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 8. Turn ON the Collimator Lamp. Measure the maximum illumination; this should occur near the field center. Slide the light sensor along the Table-Top and locate the point where the illumination drops to 75% of the maximum. This point is defined by BRH as “lying on the edge of the Light Field” (refer to Illustration 29). All subsequent measurements will be referred to hereinafter using this definition of “edge”. Illustration 29 Light Contrast Calculation EDGE OF A QUADRANT LIGHT SENSOR ON THE RIGHT EDGE LIGHT SENSOR ON THE LEFT EDGE BRH POINT (LIGHT DROPS 25%) 9. Measure the illumination at a point 3 mm from the edge of the field toward the center of the field (Light sensor on the left of edge). (Refer to Illustration 29). Record this value as I1. 10. Measure the illumination at a point 3 mm from the edge of the field away from the center of the field (Light sensor on the right of edge). (Refer to Illustration 29). Record this value as I2. 11. Correct the values of I1 and I2 by subtracting from each value the ambient light level measured in step-7. Now divide the corrected value of I1 by I2. This ratio should be 4 or more. 12. Repeat the process from step-8. for all quadrants within the Light Field. 13. If the deviation of Contrast Ration in the Light Field is beyond the acceptable limits, it will be necessary check the following: G Check that the Collimator Lamp, the Mirror and the Mylar window are not dirty or discolored. G The Light Field Intensity level should be higher than 170 lux. G The ambient light level should be low as possible due to the fact that it affects the accuracy of these measurements. 63 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 This page intentionally left blank. 64 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 SECTION 6 PERIODIC MAINTENANCE The first maintenance service is to be performed before the end of twelve months after the installation. The rest of maintenance services will be performed according to the following table. Table 1 Periodic Maintenance Floor Mounted Tube Stand Radiographic Table Wall Stand Electrical cables and connections Yearly Yearly Yearly Mechanical cables Yearly N/A Yearly Brakes, locks and detents Yearly Yearly Yearly Functional Check Yearly Yearly Yearly Adjustment and calibration Yearly Yearly N/A Lubrication Yearly Yearly Yearly Cleaning Yearly Yearly Yearly Maintenance 6.1 MAINTENANCE ACTIVITIES DESCRIPTION Electrical cables and connections: Visually check for electrical cables proper isolation and proper connection inside and outside the unit. Mechanical cables: Visually check for possible frayed cable and replace if necessary. Brakes, locks and detents: Perform a functional check of all the locks, brakes and detents of the Room equipment. Adjust or replace as needed. Functional Check: Perform a functional check of all Room equipment, motion of Vertical Bucky, Table-top, Column travel, brakes, keys of consoles, lamps and indicators, Collimator etc. Adjustments and calibrations: Perform adjustments and Calibration of Table, Column and Vertical Bucky as explained in the Adjustments Section of this manual. Lubrication: Lubricate mobile components such as chains, guides, bearings etc as specifies in the Adjustments Section. Cleaning: Clean from dust or moist inner components as Electronic Racks, grids, filters, bearings and rails. 65 Proteus XR/e GE Healthcare REV 4 6.2 6.3 sm 2401594--100 CHECKING OF FLOOR MOUNTED TUBE STAND 1. Turn OFF the system and mains. Check that there is not voltage at Tube-Stand. 2. Disassemble Front covers and check steel cable and brakes. 3. Check anchoring screws, they should be strongly tighten. 4. Turn ON the system and check that the Column and Tube-Collimator Assembly is blocked in all motions. 5. Check motion of Column: horizontal and rotation. 6. Check motion of Tube-Collimator Assembly: vertical, Telescopic Arm motion and rotation. Detents configured should be checked too. 7. Place the Tube at 0o on the Table-Top and check that X-ray indicator lamp and the chassis centering indicator are aligned and they turn off after 30 seconds. 8. Check in the Collimator that light beam is centered with the X-ray beam and the tolerance is not above 1% from focus-film distance. CHECKING OF RADIOGRAPHIC TABLE 1. Turn OFF the system and mains. Check that there is not voltage at Table. 2. Disassemble Front Table cover. 3. Check anchoring screws of the Table, they should be strongly tighten. 4. Turn On the system and press the mushroom shaped switch. Verify that Table is disconnected and the Table travels are blocked. 5. Release the mushroom shaped switch. 6. Connect Table power and check Table-Top brakes and correct motion by pressing the Table pedal. 7. Assemble the Front Table cover. 8. Release the horizontal Bucky brakes and check correct traveling. 9. Take out the Cassette film tray and check correct functioning. 66 Proteus XR/e GE Healthcare REV 4 6.4 6.5 sm 2401594--100 CHECKING OF WALL STAND 1. Disassemble Front covers of Wall Stand and clean steel cable and brakes. 2. Check anchoring screws, they should be strongly tighten. 3. Check the vertical lock. 4. Loose the carriage lock and verify that vertical motion is released and counterweighted at any point. 5. Take out the Cassette film tray and check correct functioning. CHECK OFF MAINTENANCE REVISION TABLE Hospital name: Date: System Name: System Number ID: Customer: Field Engineer Name: Floor Mounted Tube Stand Maintenance activity Comments Electrical cables and connections - Mechanical cables - Brakes, locks and detents - Functional Check - Adjustment and calibration - Replacement - Lubrication - Cleaning - 67 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 Radiographic Table Maintenance activity Comments Electrical cables and connections - Brakes, locks and detents - Functional Check - Adjustment and calibration - Replacement - Lubrication - Cleaning - Wall Stand Maintenance activity Comments Electrical cables and connections - Mechanical cables - Brakes, locks and detents - Functional Check - Adjustment and calibration - Replacement - Lubrication - Cleaning - 68 Proteus XR/e GE Healthcare REV 4 SECTION 7 Item sm 2401594--100 RENEWAL PARTS Designation Qty Mfg. Ref. GEMS Ref. Remarks WALL BUCKY SUPPORT A1 Table-Top 1 7810-01 2406963 Kit of Bearings (Bucky carriage) 1 A9429--01 5182298 A3 Bucky Brake Handle Kit 1 A9806--01 5311854 A4 Steel Cable 2 7205--02 2406966 A5 Wall Stand Frame Kit 1 A520254--01 5311736 A2 Two kits contain all carriage bearings and shafts. A4 A1 A3 A2 A5 69 Proteus XR/e GE Healthcare REV 4 Item sm 2401594--100 Designation Qty Mfg. Ref. GEMS Ref. Remarks WALL BUCKY STAND 40 x 120 (OPTIONAL) B11 Cassette Tray 1 6694--02 2406971 B12 Steel Cable Kit 1 A9800--01 B13 Kit of Bearings (Bucky carriage) 1 A9429--01 5182298 B14 Wall Stand Frame Kit 1 A520254--01 5311736 B15 Bucky Brake Handle Kit 1 A9806--01 5311854 B16 Bucky Assembly 1 A8851--01 B17 Table-Top 1 15210--01 Two kits contain all carriage bearings and shafts. B12 B15 B13 B14 70 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 B17 B11 B16 71 Proteus XR/e GE Healthcare REV 4 Item Designation sm 2401594--100 Qty Mfg. Ref. GEMS Ref. Remarks RADIOGRAPHIC TABLE D1 Electromagnet 2 A6880-01 2406968 D2 Bearing 12x30x8 6 51501204 5181047 D3 Bearing 12x28x8 2RS 2 51501001 5180877 D4 Electro-Brake 24 VDC 1 52301011 2406990 D5 Microswitch 10A/250V 1 50605015 2406975 D6 Push-button 1 50613014 2406964 D7 Wheel (Nylon) D=24 mm 12 53810025 D8 Handle 4735--08--010 1 54402014 D9 Bearing 26x10x8 4 51501030 D10 Bearing 12x32x10 8 51501013 N/A Tabletop 1 11347-01 72 LR6001NPPU LM35P (positive) NY24675 2406969 6000 2RS 5181605 6201-ZZ Proteus XR/e GE Healthcare REV 4 D3 (x2 inside) sm 2401594--100 D1 D4 D6 D2 (x6inside) D9 (x4) D8 D10 (x8) D7 (x12) D5 73 Proteus XR/e GE Healthcare REV 4 Item Designation sm 2401594--100 Qty Mfg. Ref. GEMS Ref. Remarks FLOOR MOUNTED TUBE STAND E1 Steel Cable (1880 mm) 2 7205--05 2406962 E2 Electro-Brake 24 VDC 1 52301011 2406990 LM35P (positive) E3 Bearing 20x37x9 2 51501116 5181153 61904--ZZ E4 Bearing 12x30x8 4+4 51501204 5181047 LR6001NPPU--Column Carriage + Base E5 Bearing 12x28x8 4+4 51520501 5196309 LR6000NPPU--Column Carriage + Base E6 Bearing Axial Needle 160x200x1 1 51501304 AXK 160200 A E7 Rolling Surface for bearing 160x200x1 1 51501305 AS 160200 E8 Bearing Conical 1 51503004 32012 E9 Handgrip 2 S02.05.012 2406982 E10 Push-button 4 50613014 2406964 E11 Overlay 1 55801362 2406974 E12 Tube Rotation Indicator 1 A10501--01 5265046 E13 SID Label for Tube Stand Base 1 55801852 5311846 E14 SID Label for Tube Stand Column 1 55801275 E2 E12 E11 E10 E9 E4 (x4) E5 (x4) (Photo shows base for rotating column) E14 E13 74 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 E1 E2 E3 E4 (x4) E5 (x4) (Photo shows Telescopic Arm option) E6 E7 E8 (Photo shows Bearings for rotating column) 75 Proteus XR/e GE Healthcare REV 4 Item sm 2401594--100 Designation Qty Mfg. Ref. GEMS Ref. Remarks COLLIMATOR Collimator 1 6693--09USA 2407010 Lamp (Collimator 150W, 24V) 1 54203005 2406980 External Cover 1 A525039--01 2408137 Antidust Plastic Panel 1 A525041--01 2408138 Control Knob right 1 A525037--01 2408139 Control Knob left 1 A525023--01 2408140 Metric Tape 1 A525053--01 2408141 Push Button 1 A525015--01 2408142 Timer Electronic FM 338--24V 1 A525016--01 2408143 Timer Electronic FM 431--5 1 A525035--01 2408144 Line Laser Device 1 LG635R 2408146 Note Item . Designation Includes Laser Device For illustrations of the Collimator Spare Parts, refer to the Collimator Manual. Qty Mfg. Ref. GEMS Ref. Remarks BUCKY (VERTICAL AND HORIZONTAL) N/A Bucky (w/o Tray) 2 6685--01 2406970 N/A Tray Cassette 2 6694--02 2406971 N/A Ion Chamber 2 6695--21 5196310 Item Designation Qty Mfg. Ref. GEMS Ref. Remarks X-RAY TUBES N/A X--Ray Tube E7239X 1 6690--06 2404346 N/A X--Ray Tube E7252X 1 6690--09 2403383 N/A X--Ray Tube E7865X 1 6690--29 2403384 N/A X--Ray Tube E7242X 1 6690--10 2403385 76 Replaces Tube E7299X Proteus XR/e GE Healthcare REV 4 sm 2401594--100 SECTION 8 SYSTEM INTERCONNECTION MAPS Refer to the following maps for details of the wire connections. SYSTEM INTERCONNECTION Note . • RAD Room System Interconnection . . . . . . . . . . . . . . . . . . IM-341 • Mobile Column Interconnections . . . . . . . . . . . . . . . . . . . . . 54301085 • Radiographic Fixed Table Interconnections . . . . . . . . . . . . 54302065 • Wall Bucky Interconnections . . . . . . . . . . . . . . . . . . . . . . . . . 54301056 • Wall Support Interconnections . . . . . . . . . . . . . . . . . . . . . . . 54301068 • Bucky Vertical GF (option) . . . . . . . . . . . . . . . . . . . . . . . . . . 54302039 • Bucky Interface (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/F - 048 For System Interconnection Maps I/F-001, I/F-002, I/F-003, IM-015 refer to Generator Service Manual -- Installation Chapter. 77 Proteus XR/e GE Healthcare REV 4 sm 2401594--100 This page intentionally left blank. 78 A B ROT MOBILE COLUMN Note 2.- Cable code: A3052-XX for only Low Speed A7014-XX for Low/High Speed See schematic 54301085 for interconnections 4 C TUBE STATOR CABLE (See Note 2) X-RAY TUBE TS2 C TS1 VAC SUPPLY GENERATOR SUPPLY CABLE (See Note 1) AC LINE Chassis GND COLLIMATOR CABLE (A3111-XX) COLLIMATOR 4 A GND CABLE (A6383-XX) Chassis GND Note 1.- Cable code: A8410-01 for Compact Generator - single phase A8411-01 for Compact Generator - three phase A8412-01 for Battery Generator A8413-01 for Capacitor Generator HV TANK ANODE CABLE A E GENERATOR CABINET CATHODE CABLE C D TB7 SUPPLY CABLE (A6736-XX) LOCKS BOARD TB7 RAD TABLE 3 See schematic 54302065 for interconnections TS1 SUPPLY CABLE (A7235-XX) 3 GND CABLE (A6383-XX) Note 3: AEC CABLE, AEC INTERFACE CABLE AND AEC ADAPTATION BOARD NOT USED FOR RAD ROOM STANDARD (without ION CHAMBER) Chassis GND Chassis GND GENERATOR CONSOLE BUCKY TABLE BUCKY CABLE (A3091-XX) See schematic I/F-001 AEC ADAPTATION BOARD (A3263-03) TS1 See schematic IM-015 AEC CABLE (A3253-XX) ION CHAMBER (Preamplifier) J1,J2,J3 (See Note 3) (See Note 3) ATP CONSOLE BOARD AEC INTERFACE CABLE (A3251-XX) J4 TB1 (See Note 3) J2 AEC CABLE (A7656-XX) ION CHAMBER (Preamplifier) (See Note 3) (See Note 3) WALL BUCKY CABLE (A6703-XX) BUCKY See schematic I/F-002 GND CABLE (A6383-XX) Chassis GND J3 (See Note 3) POWER I/F CABLE (A3252-03) 2 VERTICAL BUCKY J5 (See Note 3) TS1/TS3 POWER CABLE (A7021-XX) J1 COMMUNICATION CABLE (A7022-XX) 2 J3 INTERFACE CABLE (A7069-XX) J2 GND CABLE (A6383-XX) Chassis GND Chassis GND TS1 Chassis GND THIS SHEET ONLY APPLIES with CONVENTIONAL CONSOLE 1 A B C B new interface F. García 10/10/05 A new interface F. García 30/11/04 REV DESCRIPTION ISSUED BY DATE NAME DATE DRAWING F.GARCIA 05/05/04 REVISED A.DIAZ 02/06/04 SEDECAL D SHEET / OF 1 IM - 341 1/2 B A RAD ROOM STANDARD & with AEC SYSTEM E REV A B ROT MOBILE COLUMN Note 2.- Cable code: A3052-XX for only Low Speed A7014-XX for Low/High Speed See schematic 54301085 for interconnections 4 C TUBE STATOR CABLE (See Note 2) X-RAY TUBE TS2 C A Chassis GND TS1 GENERATOR SUPPLY CABLE (See Note 1) AC LINE COLLIMATOR CABLE (A3111-XX) COLLIMATOR 4 VAC SUPPLY GND CABLE (A6383-XX) Chassis GND Note 1.- Cable code: A8410-01 for Compact Generator - single phase A8411-01 for Compact Generator - three phase A8412-01 for Battery Generator A8413-01 for Capacitor Generator HV TANK ANODE CABLE A E GENERATOR CABINET CATHODE CABLE C D LOCKS BOARD TB7 SUPPLY CABLE (A6736-XX) TB7 RAD TABLE 3 See schematic 54302065 for interconnections TS1 SUPPLY CABLE (A7235-XX) 3 GND CABLE (A6383-XX) Chassis GND Chassis GND BUCKY TABLE BUCKY CABLE (A3091-XX) See schematic I/F-001 TS1 ATP CONSOLE BOARD AEC CABLE (A3253-XX) ION CHAMBER (Preamplifier) J5 (See Note 3) (See Note 3) Note 3: AEC CABLE, AEC INTERFACE CABLE AND AEC ADAPTATION BOARD NOT USED FOR RAD ROOM STANDARD (without ION CHAMBER) AEC INTERFACE CABLE (A3251-02) (See Note 3) 2 2 AEC ADAPTATION BOARD (A3263-03) VERTICAL BUCKY See schematic IM-015 AEC CABLE (A7656-XX) ION CHAMBER (Preamplifier) J1,J2,J3 (See Note 3) (See Note 3) GENERATOR CONSOLE (TOUCH SCREEN) J4 TB1 INTERFACE BOX CABLE (A7067-XX) J5 (See Note 3) TPC SUPPLY CABLE (A7059-XX) TS1 WALL BUCKY CABLE (A6703-XX) BUCKY See schematic I/F-002 GND CABLE (A6383-XX) Chassis GND TS1 POWER I/F CABLE (A3252-03) AC-SUPPLY GND CABLE (A7023-XX) Chassis GND (See Note 3) GENERATOR Chassis GND Chassis GND 1 1 THIS SHEET ONLY APPLIES with TPC CONSOLE A B C B new interface F. García 10/10/05 A new interface F. García 30/11/04 REV DESCRIPTION ISSUED BY DATE NAME DATE DRAWING F.GARCIA 05/05/04 REVISED A.DIAZ 02/06/04 SEDECAL D SHEET / OF IM - 341 2/2 B A RAD ROOM STANDARD & with AEC SYSTEM E REV A B C D E COLUMNA MOVIL (MOBILE COLUMN) GENERADOR COMPACT (COMPACT GENERATOR) COLUMNA (COLUMN) TS1 Cable Freno Vertical (Vertical Lock Cable) (A7219-01) 1 4 TARJETA FRENOS (LOCKS BOARD) 4 2 Cable Alimentación Soporte Tubo (Tube Support Power Supply Cable) (A6736-XX) TB7 3 +24 VDC LOCKS 5,7 4 0 VDC LOCKS 6,8 GND STUD 5 GND STUD GND Cable CARRO LONG. (LONG. CARRIAGE) Freno Vertical (Vertical Lock) 6 Cable Freno Longitudinal (Long. Lock Cable) (A7005-01) Freno Long. (Long. Lock) TS3 1 Nota.- Para modelos de Generador A6380-2x, conectar el Cable a la regleta TS1 (+24 VDC LOCKS a TS1-31 y 0 VDC LOCKS a TS1-32) Note.- For A6380-2x Generator models, connect the Cable to terminal strip TS1 (+24 VDC LOCKS to TS1-31 and 0 VDC LOCKS to TS1-32) 2 BRAZO (ARM) 3 J1 3 Optional 1 Freno Transversal (Transverse Lock) 2 J2 1 Freno Rotación (Rotation Lock) 2 Cable Freno Rot/Transv (Rot/Transv Lock Cable) (A7220-01) 1 2 3 TS2 4 PANEL CONTROL (CONTROL PANEL) 5 2 6 2 Optional TRANSV SW4 ROT SW2 LONG SW3 VERT SW1 1 1 NAME DATE DRAWING F.GARCIA 23/07/04 REVISED A.DIAZ 23/07/04 SEDECAL REV A B C DESCRIPTION ISSUED BY DATE D SHEET / OF 1/1 54301085 REV COLUMNA MOVIL (MOBILE COLUMN) E A B C D E MESA (TABLE) TS2 Bucky Lock Cable (A7096-01) 4 1 4 Freno Bucky D2 1N4007 (Bucky Lock) 2 Transv. Solenoid Cable (A7098-02) Solenoide Transversal GENERADOR COMPACT (COMPACT GENERATOR) (Transversal Solenoid) TS1 Long. Solenoid Cable (A7098-01) 1 TARJETA FRENOS (LOCKS BOARD) Cable Alimentación (Power Supply Cable) (A7235-XX) TB7 Solenoide Longitudinal D1 1N5408 (Longitudinal Solenoid) 2 TS3 Transversal Lock Cable (A7097-01) 1 +24 VDC LOCKS 5,7 3 0 VDC LOCKS 6,8 GND Cable D3 1N4007 Freno Transversal (Transversal Lock) Foot Switch Cable (A7095-01) 3 GND STUD 2 GND STUD 3 SW1 4 PEDAL (FOOT SWITCH) PULSADOR (HAND SWITCH) SW2 5 Hand Switch Cable (A7094-01) Nota.- Para modelos de Generador A6380-2x, conectar el Cable a la regleta TS1 (+24 VDC LOCKS a TS1-31 y 0 VDC LOCKS a TS1-32) Note.- For A6380-2x Generator models, connect the Cable to terminal strip TS1 (+24 VDC LOCKS to TS1-31 and 0 VDC LOCKS to TS1-32) 6 Tracking SW3 Bucky Tracking Cable (A7099-01) Nota.- La función de tracking con el SW3 y el Cable Bucky Tracking es opcional. Si no se usa esta opción, hacer puente entre TS1-5 y TS1-6. Note.- The tracking function with the SW3 and the Bucky Tracking Cable is optional. Make jumper between TS1-5 and TS1-6 when that option is not used. 2 2 1 1 B A REV A B C new interface F. García 16/11/04 CN 04/156 F. García 14/10/04 ISSUED BY DATE DESCRIPTION NAME DATE DRAWING F.GARCIA 05/05/04 REVISED A.DIAZ 06/06/04 SEDECAL D SHEET / OF 1/1 54302065 B FIXED TABLE E A REV BUCKY MURAL (WALL BUCKY) Tarjeta ADAPTACION AEC (Opcional) (AEC ADAPTATION board – Optional) IC MANGUERA CAMARA IONIZACION SOPORTE MURAL – ver nota 2 (WALL SUPPORT ION CHAMBER CABLE – see note 2) (A3253–01) Conector IC puede ser J1, J2, o J3 dependiendo de la Cámara Ionización seleccionada (Connector IC could be J1, J2, or J3 depending on the Ion Chamber selected) CABLE CAMARA IONIZACION (A6704–01) J2 1 CARRO BUCKY (BUCKY CARRIAGE) 1 1 2 FLD1 DR (LEFT) 2 2 3 FLD2 DR (CENTER) 3 3 4 STRT DR (RESET) 4 4 5 IC OUTPUT 5 5 6 FLD3 DR (RIGHT) 6 6 7 –12 VDC 7 7 8 +12 VDC 8 8 9 GND 9 CAMARA IONIZACION ( ION CHAMBER ) 9 Shield Shield Nota 2.– Para sistemas con sólo una sóla Cámara de Ionización compatible con el Generador, no es necesario instalar la “Tarjeta de Adaptación AEC” (opcional), conectar directamente la Cámara de Ionización a 3TS1 del Armario y a J5 de la “Tarjeta ATP Console CPU” Note 2.– For systems with only one Ion Chamber compatible with the Generator, installation of “AEC Adaptation Board” (optional) is not required, connect the Ion Chamber directly to 3TS1 in the Generator Cabinet and to J5 in the “ATP Console CPU Board”. GENERADOR COMPACT (COMPACT GENERATOR) TS1 12 13 BUCKY 2 MOTION RTN 2 B2 11 BUCKY 2 DR 3 B3 8 115/220 VAC 4 B4 0 VAC 5 B8 6 B6 MANGUERA POTENCIA BUCKY MURAL (ver nota 1) (WALL BUCKY POWER CABLE – see note 1) (A6707–01/02/03) TB7 BUCKY 1 9 TARJETA FRENOS (LOCKS BOARD) CABLE BUCKY (A6705–01) J1 BUCKY 2 MOTION 10 Añadir Puente (Add Jumper) MANGUERA BUCKY MURAL (WALL BUCKY CABLE) (A6703–01) PANEL INTERFACE 5, 7 +24 VDC LOCKS 6, 8 0 VDC LOCKS B1 CABLE PULSADOR (A6706–01) TS2 1 PULSADOR FRENO BUCKY (BUCKY LOCK PUSH–BUTTON) 2 3 4 5 GND GND CABLE FRENOS BUCKY (BUCKY LOCKS) GND Nota 1.– Para Generador de Baterias con Millennium, conectarla a la regleta TS8 de la Mesa (+24 VDC LOCKS a TS8–6, y 0 VDC LOCKS a TS8–5) Note 1.– For Battery Generator with Millennium, connect the cable to TS8 terminal strip of the Table (+24 VDC LOCKS to TS8–6, and 0 VDC LOCKS to TS8–5). B new interface F. GARCIA 11/03/03 A CN 01/205 F. GARCIA 19/11/01 ISSUED BY DATE REV DESCRIPTION NAME DATE DRAWING F. GARCIA 05/05/01 REVISED A. DIAZ 05/05/01 SEDECAL SHEET / OF 1/1 DWG: 54301056 B A INTERCONEXIONES BUCKY MURAL WALL BUCKY INTERCONNECTIONS REV SOPORTE MURAL (WALL SUPPORT ) Tarjeta ADAPTACION AEC (Opcional) (AEC ADAPTATION board – Optional) Conector IC puede ser J1, J2, o J3 dependiendo de la Cámara Ionización seleccionada (Connector IC could be J1, J2, or J3 depending on the Ion Chamber selected) MANGUERA CAMARA IONIZACION SOPORTE MURAL – ver nota (WALL SUPPORT ION CHAMBER CABLE – see note) (A3253–01) CARRO SOPORTE MURAL (WALL SUPPORT CARRIAGE) CABLE CAMARA IONIZACION (A6704–01) IC J2 1 1 1 2 FLD1 DR (LEFT) 2 2 3 FLD2 DR (CENTER) 3 3 4 STRT DR (RESET) 4 4 5 IC OUTPUT 5 5 6 FLD3 DR (RIGHT) 6 6 7 –12 VDC 7 7 8 +12 VDC 8 8 9 GND 9 CAMARA IONIZACION ( ION CHAMBER ) 9 Shield Shield GND Nota.– Para sistemas con sólo una sóla Cámara de Ionización compatible con el Generador, no es necesario instalar la “Tarjeta de Adaptación AEC” (opcional), conectar directamente la Cámara de Ionización a 3TS1 del Armario y a J5 de la “Tarjeta ATP Console CPU” GND PANEL INTERFACE Note.– For systems with only one Ion Chamber compatible with the Generator, installation of “AEC Adaptation Board” (optional) is not required, connect the Ion Chamber directly to 3TS1 in the Generator Cabinet and to J5 in the “ATP Console CPU Board”. GENERADOR COMPACT (COMPACT GENERATOR) TARJETA FRENOS (LOCKS BOARD) MANGUERA POTENCIA SOPORTE MURAL (WALL SUPPORT POWER CABLE) (A6707–01/02/03) TB7 5, 7 +24 VDC LOCKS 6, 8 0 VDC LOCKS CABLE PULSADOR (A6706–01) TS2 1 PULSADOR FRENO SOPORTE MURAL (WALL SUPPORT LOCK PUSH–BUTTON) 2 3 4 FRENOS SOPORTE (SUPPORT LOCKS) 5 GND GND CABLE GND A CN 03/044 REV DESCRIPTION F. GARCIA ISSUED BY 06/03/03 DATE NAME DATE DRAWING F. GARCIA 09/09/02 REVISED A. DIAZ 09/09/02 SEDECAL SHEET / OF 1/1 DWG: 54301068 A INTERCONEXIONES SOPORTE MURAL WALL SUPPORT INTERCONNECTIONS REV 1 F1 F2 1 T1 6 0V 1.25A 230VAC 4 CR1 5 15V C1 1A 8 15V TRF1 0.68uF/250V M1 FB2504 M 24VDC C2 2.2nF/250V C3 2.2nF/250V J1 8 7 6 5 4 3 2 1 0VAC GROUND 230VAC K2 CON8 RELE A 7 A S1 K2A S2 S1 S2 S1 - Microswitch de paso por sincronismo 1 4 K1 RELE K1B 1 7 3 4 9 9 K1A S2 - Microswitch para llevar al Bucky a la posición de inicio. 6 3 0VAC/START 6 K2B NAME DATE DRAWING R.Vidal 1/12/06 REVISED F. Díaz xx/xx/xx SEDECAL REV DESCRIPTION ISSUED BY 1 DATE SHEET / OF 1/2 54302039 b1 BUCKY VERTICAL GF REV VERTICAL TELE--BUCKY GENERATOR POWER MODULE INTERFACE PANEL Interface Control Board Bucky DBP 4120 +24 VDC K4 BUCKY EXP 1 EXP INT 2 B1 BUCKY 2 MOTION TS1--12 BUCKY 2 MOTION RTN TS1--13 J4--10 K3 B2 +24 VDC K3 BUCKY START 3 TS1--11 BUCKY 2 DR B3 J4--7 BUCKY 2 DR CMD K3 SEE NOTE J4--9 R2 C2 8 TS1--10 0 VAC B8 0 VAC ADD JUMPER BUCKY SPLY TS1--9 4 6 TS1--8 230 VAC B4 ADD JUMPER TO { TS1--26 for 230 VAC GND B6 NOTE : In the case of noise due to Bucky, add R2=22 ohm, 1/2w, 5%; and C2=470 nF, 250 VAC as shown. NOTA : En caso de ruidos debido al Bucky, añadir R2=22 ohm, 1/2w, 5%, y C2=470 nF, 250 VAC según se muestra. NAME DATE DRAWING F. GARCIA 06/06/02 REVISED A. DIAZ 06/06/02 SEDECAL REV DESCRIPTION ISSUED BY DATE SHEET / OF 1/1 Interconnection Cable Cable de Inerconexión I/F--048 REV Radiologia Bucky Interface