Technical Note Lateral–Torsional Buckling of Suspended I-Shape Lifting Beams Downloaded from ascelibrary.org by UNIVERSITY OF NEW MEXICO on 10/29/21. Copyright ASCE. For personal use only; all rights reserved. David Duerr, P.E., M.ASCE1 Abstract: The equations commonly used in practice for the design of beams are based on the assumption that the members are restrained against lateral displacement and twist at the ends of the unbraced length. Beams suspended by wire rope or other flexible elements, such as lifting beams, are not restrained as such. Thus, the buckling behavior of suspended beams can be expected to vary from that predicted by the common design equations. This note examines the lateral–torsional buckling behavior of suspended I-shaped beams. A correction factor by which existing beam-design equations can be modified to provide a practical means of accounting for the buckling behavior of suspended beams is evaluated. The use of this correction factor for I-shaped beams has been tested by comparison to published experimental data. DOI: 10.1061/(ASCE)SC.1943-5576.0000263. © 2015 American Society of Civil Engineers. Author keywords: Allowable stress design; Beams; Buckling; Design; Lifting; Standards and codes. Introduction The equations most commonly used in practice for the design of steel beams (e.g., AISC 2010) are based on the assumption that the members are restrained against lateral displacement and twist at the ends of the unbraced length. Beams that are suspended by wire rope, chains, or other flexible elements, as is the case with beams used for lifting, are not restrained as such. Thus, the buckling behavior of suspended lifting beams can be expected to vary from that predicted by the common design equations. A standard applicable to the design of lifting and spreader beams (ASME 2014) introduced in its 2011 edition a buckling strength–correction factor, C LTB , to be used in the design of I-shaped beams suspended from flexible elements, rather than framed into a structure. The current edition refined the definition of C LTB . Otherwise, the basic beam-design equations in ASME (2014) are similar to those in AISC (1989) and AISC (2010). The purpose of this note is to present the results of a finite-element analysis (FEA) study of the lateral–torsional buckling of I-shaped beams modeled to represent suspension supports. The validity of the ASME (2014) correction factor is demonstrated by comparison to the FEA results and to test data (Dux and Kitipornchai 1990). Elastic Buckling of I-Shape Lifting Beams by FEA Elastic-buckling analyses have been performed using BASP, an FEA program developed at the University of Texas at Austin to solve elastic buckling problems (the program’s name is an acronym for buckling analysis of stiffened plates). The models used for the buckling analyses of I-shaped beams are illustrated in Fig. 1. Beam cross sections were developed with depths of 152 mm with flange widths of 76 and 152 mm; 305 mm with 1 President, 2DM Associates, Inc., 9235 Katy Freeway, Suite 350, Houston, TX 77024-1526. E-mail: Duerr@2DM.us Note. This manuscript was submitted on November 6, 2014; approved on April 10, 2015; published online on June 10, 2015. Discussion period open until November 10, 2015; separate discussions must be submitted for individual papers. This technical note is part of the Practice Periodical on Structural Design and Construction, © ASCE, ISSN 1084-0680/ 06015001(4)/$25.00. © ASCE flange widths of 76, 102, 152, and 203 mm; and 610 mm with flange widths of 152, 203, 254 and 305 mm. Flange and web thicknesses were 9.5 mm for the beams of 152 mm depth and were 12.7 mm for all other shapes. Various lengths of each cross section were modeled to provide a range of length/width ratios. The model of the restrained beam [Fig. 1(a)] is consistent with the condition normally found in building structures. The load is applied downward at the top, whereas the ends are supported vertically and are restrained laterally and torsionally. The model of the suspended beam [Fig. 1(b)] is consistent with a lifting beam. The beam is lifted from a midspan attachment at the top, and rigging to the payload is attached at the bottom at each end. The ends of the beam as modeled are laterally restrained only at the bottom. Fifty models were analyzed with both support and load configurations. Forty-two of the models used elastic properties for steel, and the remaining eight models used elastic properties for aluminum. The difference in the buckling behavior of the suspended beam relative to that of the restrained beam is quantified by the ratio of the buckling loads calculated using BASP. These ratios are plotted against an expression that relates cross-sectional properties to the length (Fig. 2). At shorter spans, the correcting effect of the applied load acting away from the centroid of the suspended beam results in buckling loads that are greater than those computed for the restrained beam. Apreduction ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi in the buckling load was observed at values of (Lb / bf ) / EI x / GJ greater than about 1.6. The proportions of these beams are in the elastic buckling range as defined in AISC (2010) and ASME (2014). No difference in the ratio of the buckling loads was observed between the steel and aluminum models. ASME Correction Factor The reduced buckling strength of a suspended beam can be accounted for in design through the addition of a correction factor to the standard design equations. ASME (2014) is an allowable strength design standard in which the allowable major axis bending stress for I-shaped beams in the elastic buckling range is defined as the greater of the values given by Eqs. (1) and (2). The correction factor C LTB is defined in Eq. (3) Fbx = C LTB 06015001-1 Pract. Period. Struct. Des. Constr., 2016, 21(1): 06015001 π 2 EC b Fy ≤ N d (Lb / r T )2 N d (1) Pract. Period. Struct. Des. Constr. Fbx = C LTB C LTB = 0:66EC b Fy ≤ N d (Lb d / Af ) N d 2:00(EI x / GJ) + 0:275 ≤ 1:00 (Lb / bf )2 (2) (3) The value of C LTB is taken as 1.00 for a beam braced against twist or lateral displacement of the compression flange at the ends of the unbraced length. The curve in Fig. 2 is a plot of Eq. (3). The performance of the C LTB factor with respect to the FEAs can be evaluated by means of the ratio Rc as defined by Eq. (4) Downloaded from ascelibrary.org by UNIVERSITY OF NEW MEXICO on 10/29/21. Copyright ASCE. For personal use only; all rights reserved. Rc = Suspended beam BASP Pcr C LTB (Restrained beam BASP Pcr ) (4) The values of Rc computed for the FEAs have a mean of 1.03 and a coefficient of variation of 0.05 for those beams with C LTB less than 1.00. The consistency of the results given by the ASME (2014) below-the-hook (BTH-1) equations [Eqs. (1)–(3)] is shown graphically in Fig. 3. The upper portion of the graph compares the buckling loads calculated using BASP with the buckling loads calculated with the BTH-1 equations for beams with torsionally restrained ends. The lower portion of the graph compares the BASP and BTH-1 values for suspended beams. Comparison of Results with Test Data (a) The performance of the C LTB factor can be checked against test results of suspended I-shaped beams (Dux and Kitipornchai 1990). (b) Fig. 1. Models for beam-buckling analyses: (a) model of torsionally restrained beam; (b) model of suspended beam Fig. 3. Below-the-hook (BTH-1) buckling loads versus BASP buckling loads Fig. 2. Comparison of BASP buckling analysis results © ASCE Fig. 4. Lifting beam test configuration 06015001-2 Pract. Period. Struct. Des. Constr., 2016, 21(1): 06015001 Pract. Period. Struct. Des. Constr. Downloaded from ascelibrary.org by UNIVERSITY OF NEW MEXICO on 10/29/21. Copyright ASCE. For personal use only; all rights reserved. Test results for 22 suspended beams of the configuration shown in Fig. 4 are reported, in which α > a in 8 tests, α < a in 10 tests, and α = a in the remaining 4 tests. These beams have been analyzed using the ASME (2014) equations with the design factor N d equal to 1.00. The ratio of the test load at buckling to the calculated load has a mean of 1.01 and a coefficient of variation of 0.06. An example solution using the ASME (2014) design method is illustrated in Tables 1 and 2. Table 1 lists the dimensions, material properties, and test load at buckling for one of the Dux and Kitipornchai (1990) test specimens. Table 2 shows intermediate and final calculation results for the check of this beam using the ASME (2014) equations. In an actual design application, the strength of the beam between the upper lift points must also be checked. The addition of this check shows that the critical section is at the upper lift points, as shown in Table 2. The additional calculations are not shown here for brevity. Other theoretical studies of beams with less than full torsional restraints consider the behavior of suspended beams due to selfweight (Dux and Kitipornchai 1989; Essa and Kennedy 1993). Essa and Kennedy (1993) also present a lifting beam analysis solution in which the beam is supported vertically at each end and loaded by a single point load midspan. Neither of these Table 1. Example Test Beam Properties Property d bf Ix J E G L α a a1 a2 θ Unit weight WExp Value 75.2 mm (2.961 in.) 31.4 mm (1.236 in.) 329,809 mm4 (0:792 in:4 ) 808 mm4 (0:002 in:4 ) 64,825 kPa (9,402 ksi) 26,185 kPa (3,798 ksi) 5,000 mm (196.85 in.) 2,000 mm (78.74 in.) 1,000 mm (39.37 in.) 57.6 mm (2.268 in.) 46.6 mm (1.835 in.) 32.15° 8.53 N/m (0.58 lbs/ft) 81.4 N (18.30 lbs) W Beam self-weight Upper cable tension, Tuc Horizontal component of Tuc α−a Ma Pa f bx Lb CLTB Fbx (from BTH-1 Eq. 3-17) Interaction ratio = f bx / Fbx © ASCE Value 81:4 / 2 = 40:7 N (9.15 lbs) 42.66 N (9.59 lbs) 116.57 N (26.21 lbs) 98.70 N (22.19 lbs) 1.0 m (39.37 in.) 40:7(1:0) + 8:53(1:5)2 / 2 = 50:298 N ⋅ m (445.18 lbs-in.) 0:00 N ⋅ m (0.00 lbs-in.) 50,298(75:2 / 2)/ 329,809 = 5:734 MPa (832 psi) 2α = 4,000 mm (157.48 in.) 0.40 5.532 MPa (802 psi) 1.036 Comments on Practical Considerations The study reported here, along with the experimental and theoretical studies reported in the referenced papers, clearly indicates that the buckling strength of suspended I-shaped beams of certain proportions is less than that of beams with laterally and torsionally restrained supports. Because the common steel design equations (e.g., AISC 1989 and earlier editions of ASME 2014) have been used for the design of lifting beams for many years, the following question may be asked: Why have there not been many buckling failures of lifting beams? The reduction in buckling strength of an I-shaped beam only occurs in relatively long and slender beams. Practical aspects of lifting beam design most likely have restricted beams in practice to proportions that are stout enough that this loss of buckling strength is not realized. Although the typical proportions and details of suspended lifting beams may preclude buckling failures due to reduced strength, it is still appropriate for designers to have a practical tool for addressing this behavior. Conclusions The study presented in this note examines the lateral–torsional buckling behavior of suspended I-shaped beams, such as those used as lifting beams. The buckling strength of suspended beams has been analyzed through the performance of a study of beams of various proportions using a suitable FEA program. A correction factor by which existing beam-design equations can be modified to provide a practical means of accounting for the buckling behavior of suspended beams is evaluated. The use of this factor has been tested by comparison to experimental data. Notation Table 2. Example Beam Design Solution by ASME (2014) Quantity sources reports any experimental test results. Analyses made using the methods described in these papers do not correlate well with the BTH-1 approach, but a comparison shows that the BTH-1 method is conservative across a wide range of beam proportions and support configurations. Comparing the Essa and Kennedy (1993) lifting beam analysis method with the BTH-1 method shows somewhat less scatter than the self-weight analysis. The following symbols are used in this paper: Af = area of the compression flange; a = horizontal distance from beam midspan to upper lift point; a1 = vertical distance from beam shear center to upper cable attachment; a2 = vertical distance from beam shear center to lower load attachment; bf = width of the compression flange; C b = lateral–torsional buckling modification factor dependent upon moment gradient; C LTB = ASME BTH-1 lateral–torsional buckling strength coefficient; d = beam depth; E = modulus of elasticity; Fy = specified minimum yield stress; G = shear modulus of elasticity; I x = major axis moment of inertia; 06015001-3 Pract. Period. Struct. Des. Constr., 2016, 21(1): 06015001 Pract. Period. Struct. Des. Constr. Downloaded from ascelibrary.org by UNIVERSITY OF NEW MEXICO on 10/29/21. Copyright ASCE. For personal use only; all rights reserved. J = torsional constant; L = overall beam length; Lb = the greater of the maximum distance between supports or the distance between the two points of applied load that are farthest apart; N d = ASME BTH-1 nominal design factor; Pcr = critical buckling load; r T = radius of gyration of a section comprising the compression flange plus one-third of the compression web area, taken about an axis in the plane of the web; Tuc = upper cable tension; W = point load applied to beam; WExp = experimental buckling load; α = horizontal distance from beam midspan to point load; and θ = angle of upper cable to horizontal. © ASCE References AISC. (1989). Specification for structural steel buildings—Allowable stress design and plastic design, 9th Ed., Chicago. AISC. (2010). Specification for structural steel buildings, 14th Ed., Chicago. ASME. (2014). “Design of below-the-hook lifting devices.” BTH-1-2014, New York. BASP [Computer software]. Austin, TX, University of Texas at Austin. Dux, P. F., and Kitipornchai, S. (1989). “Stability of I-beams under self-weight lifting.” Steel Constr., 23(2), 2–11. Dux, P. F., and Kitipornchai, S. (1990). “Buckling of suspended Ibeams.” J. Struct. Eng., 10.1061/(ASCE)0733-9445(1990)116:7(1877), 1877–1891. Essa, H. S., and Kennedy, D. J. L. (1993). “Distortional buckling of steel beams.” Structural Engineering Rep. No. 185, Dept. of Civil Engineering, Univ. of Alberta, Edmonton, AB, Canada. 06015001-4 Pract. Period. Struct. Des. Constr., 2016, 21(1): 06015001 Pract. Period. Struct. Des. Constr.