A classification of power semiconductor devices Power Electronic LOGO Can be categorised into three groups: – Uncontrolled: Diode – Fully controlled: Power transistors e.g. (BJT, MOSFET, IGBT, GTO, IGCT….) –Semi-controlled: Thyristor (SCR), Triac… Chapter 1 Power semiconductor devices ThS: TRẦN VĂN HÙNG Email: tranvanhung@iuh.edu.vn E-Learning: Trần Văn Hùng ocw.fet.iuh.edu.vn – Other new power electronic devices: SIT, SITH, MCT, IGCT, Power electronic devices based on wide band gap semiconductor material 2 1 SCR (Silicon Controlled Rectifier) Semi-controlled: Thyristor (SCR), Triac History 1 2 3 SCR TRIAC GTO (Silicon Controlled Rectifier) (Triode Alternative Current) (Gate turn – off Thyristor) Another name: SCR—silicon controlled rectifier Thyristor Opened the power electronics area 1956, invention, Bell Laboratories 1957, development of the 1st product, GE 1958, 1st commercialized product, GE Thyristor replaced vacuum devices in almost every power processing area. Still in use in very high power situation. Thyristor still has the highest powerhandling capability. 3 4 SCR (Silicon Controlled Rectifier) SCR (Silicon Controlled Rectifier) Appearance and symbol of thyristor Device Rating V (V) 12000 Appearance 12000V/1500A (M itsubishi) SCR 27M VA SCR: GTO/GCT: 36M VA 6M VA IGBT: 10000 6500V/600A (Eupec) 8000 Symbol Cathode Gate Anode 7500V/1650A (Eupec) 6000V/3000A (ABB) 6500V/4200A (ABB) 6000V/6000A (M itsubishi) 6000 6500V/1500A (M itsubishi) GTO/GCT 4800V 5000A (Westcode) 3300V/1200A (Eupec) 4000 4500V/900A (Mitsubishi) 2000 2500V/1800A (Fuji) 1700V/3600A (Eupec) IGBT 0 0 1000 2000 3000 4000 5 SCR (Silicon Controlled Rectifier) 5000 6000 I (A) 6 SCR (Silicon Controlled Rectifier) Structure of thyristor • Structure • Sy - Thicker n- layer gives higher voltage blocking capability to the device. - The forward voltage at which the device turns on decreases with increase in gate current. 7 8 SCR (Silicon Controlled Rectifier) SCR (Silicon Controlled Rectifier) J1 Structure and equivalent circuit of thyristor • Structure • Equivalent circuit J1 J2 n1 p1 n1 A iAK J3 p2 n2 K J3 A p1 J2 p2 n2 K iAG G A J2 J1 + SCR1 • IA and IG G p1 n1 J3 iAK p2 n2 2N3668 G + 9 K iGK 10 SCR (Silicon Controlled Rectifier) Physics of thyristor operation Equivalent circuit: A pnp transistor and an npn transistor interconnected together. Positive feedback Trigger Can not be turned off by control signal SCR (Silicon Controlled Rectifier) Quantitative description of thyristor operation Ic1=1 IA + ICBO1 Ic2=2 IK + ICBO2 IK=IA+IG IA=Ic1+Ic2 2IG ICBO1 ICBO2 IA 1 (1 2 ) When IG=0, 12 is small. When IG>0, 12 will approach 1, and IA will be very large. Half-controllable 11 _ 12 SCR (Silicon Controlled Rectifier) Factors Causing Turn ON of SCR High voltage across anode and cathode avalanche breakdown High rising rate of anode voltage du/dt too high High junction temperature Light activation SCR (Silicon Controlled Rectifier) How to Turn Off SCR? Gate current has no control over the SCR after it turns ON. IA should be reduced below the holding value IH in order to make (α1+α2) → 0 to stop the internal regenerative action to turn OFF the device. After IA drops to zero, the device should be reverse biased for a duration tq > tOFF where tOFF is known as the device turn OFF time and tq is known as the circuit turn-off time. 13 14 SCR (Silicon Controlled Rectifier) Static characteristics of thyristor IA forward conducting increasing IG IH U RSM U RRM reverse blocking O I G2 forward blocking I G= 0 I G1 U DRM U bo U DSM avalanche breakdown 15 Blocking when reverse biased, no matter if there is gate current applied Conducting only when forward biased and there is triggering current applied to the gate Once triggered on, will be latched on conducting even U Ak when the gate current is no longer applied Turning off: decreasing current to be near zero with the effect of external power circuit Gate I-V characteristics SCR (Silicon Controlled Rectifier) Switching characteristics of thyristor iA 100% 90% 10% 0 td uAK Turn-on transient Delay time td Rise time tr Turn-on time tgt t Turn-off transient tr IRM t O trr URRM t gr 16 Reverse recovery time trr Forward recovery time tgr Turn-off time tq SCR (Silicon Controlled Rectifier) Snubber Circuit for SCR Specifications of thyristor Peak repetitive forward blocking voltage UDRM Peak repetitive reverse blocking voltage URRM Peak on-state voltage UTM Average on-state current IT(AV) Holding current IH Latching up current IL Peak forward surge current ITSM du/dt di/dt 17 SCR (Silicon Controlled Rectifier) Switching states 19 18 SCR (Silicon Controlled Rectifier) Shape of SCR 20 SCR (Silicon Controlled Rectifier) TRIAC (Triode Alternative Current) The family of thyristors Shape of SCR I Fast switching thyristor—FST Triode AC switch—TRIAC (Bi-directional triode T1 thyristor) IG=0 O G U T2 Reverse-conducting thyristor K RCT Light-triggered (activited) thyristor LTT A K G G G A K A 21 TRIAC (Triode Alternative Current) 22 TRIAC (Triode Alternative Current) • Structure • Symbol N1 MT2 MT2 MT2 MT2 P1 MT2 P N G N2 N3 Shorting of p1 region to n3 region due to MT2 metal contact, and the p2 region to the n2 region due to MT1 metal contact results in two anti-parallel SCR structures: p1n1p2n2 and p2 n1p1n3. 23 P2 G N4 MT1 G P N MT1 24 G G P MT1 MT2 N MT1 N G MT1 P MT1 TRIAC (Triode Alternative Current) TRIAC (Triode Alternative Current) • Structure The basic operation of Triac • Equivalent circuit MT2 N1 MT2 N1 P1 P2 N1 P1 N2 N2 N3 MT2 N3 N4 G MT1 N1 P1 N2 G P2 N3 N4 P2 IG <0 MT2 >MT1 P1 N2 G N3 N4 MT1 MT1 IG >0 MT2 >MT1 MT2 P2 G N4 MT1 IG <0 MT1 >MT2 IG >0 MT1 >MT2 26 25 TRIAC (Triode Alternative Current) TRIAC (Triode Alternative Current) • Equivalent circuit T T1 U1 U1 Z T2 u u i 1 iG1 I-V characteristics of Triac 27 3 2 iG2 28 Z TRIAC (Triode Alternative Current) TRIAC (Triode Alternative Current) Shape of Triac Shape of Triac MT1 2N6346 MT1 MT2 MT2 G MT1 G 29 Limitations of TRIAC as Compared to SCRs • Has lower dv/dt rating. • Requires well designed R-C snubber connected across it to limit dv/dt. • Has longer turn-off time. • Has lower power handling capability. • Typically used in small motor speed regulators, temperature control, illumination control, liquid level control, phase control circuits, power switches. • Cannot be used in A.C. systems of frequency more than 400 Hz. 31 30 GTO (Gate turn – off Thyristor) GTO: Typical fully-controlled devices Symbol Structure G K N2 K G P2 G N2 N1 P1 A a) b) Major difference from conventional thyristor: The gate and cathode structures are highly integrated, with various types of geometric forms being used to layout the gates and cathodes. 32 GTO GTO (Gate turn – off Thyristor) (Gate turn – off Thyristor) GTO: Typical fully-controlled devices • Current distribution in a GTO Structure 33 34 GTO GTO (Gate turn – off Thyristor) (Gate turn – off Thyristor) Physics of GTO operation GTO: Typical fully-controlled devices The basic operation of GTO is the same as that of the conventional thyristor. Basic Structure A IA PNP V1 I Ic1 G G S EG NPN Ic2 V2 IK K 35 The principal differences lie in the modifications in the structure to achieve gate turnoff capability. EA Large 2 1+2 is just a little larger than the critical value 1. Short distance from gate to cathode makes it possible to drive current out of gate. R 36 GTO GTO (Gate turn – off Thyristor) (Gate turn – off Thyristor) Characteristics of GTO GTO: Turning ON Static characteristics Identical to conventional thyristor in the forward direction Rather low reverse breakdown voltage (20-30V) Switching characteristics iG O GTO: Turning off t iA IA 90%IA 10%IA 0 td t0 tr t1 ts t2 t3 37 t4 tt t5 t6 t 38 GTO GTO (Gate turn – off Thyristor) (Gate turn – off Thyristor) Specifications of GTO tf • Switching Characteristics vT , iT Maximum controllable anode current IATO 0 .9 I D 0 .9V D meanings as those of conventional thyristor. Specifications different from thyristor’s iT vT Most GTO specifications have the same ID VD 0 . 1V D 0 .1I D t don t r iG Current turn-off gain βoff t tail t doff tf diG 1 / dt I G 1M Turn-on time ton 0 0 . 1I G 1 M Turn-off time toff 40 iT iG vT t 0 .1I G 2 M diG 2 / dt 39 t 0 IG 2M GTO GTO (Gate turn – off Thyristor) (Gate turn – off Thyristor) Control Characteristics of GTO GTO Compared with SCR • GTO can be turned on by applying a positive gate current pulse and turned off by applying a negative gate current pulse. • To prevent unwanted turn-off during transients, it is recommended to apply a low value of continuous positive gate current as long as GTO has to be kept on. 41 42 GTO GTO (Gate turn – off Thyristor) (Gate turn – off Thyristor) Shape of GTO Shape of GTO 43 44 Other new power electronic devices SIT (Static induction transistor) Static induction transistor—SIT 1 2 3 SIT (Static induction transistor) SITH (Static induction thyristor) Another name: power junction field effect transistor—power JFET MCT (MOS controlled thyristor) 4 IGCT (Integrated gate-commutated thyristor) 5 Power electronic devices based on wide band gap semiconductor material 45 SIT (Static induction transistor) Static induction transistor—SIT 46 SITH (Static induction thyristor) Static induction thyristor—SITH other names Field controlled thyristor—FCT Field controlled diode Features Majority-carrier device Fast switching, comparable to power MOSFET Higher power-handling capability than power MOSFET Higher conduction losses than power MOSFET Normally-on device, not convenient (could be made normally-off but with even higher on-state losses) SIT 47 SITH 48 SITH (Static induction thyristor) Static induction thyristor—SITH Features Minority-carrier device, a JFET structure with an additional injecting layer Power-handling capability similar to GTO Faster switching speeds than GTO Normally-on device, not convenient (could be made normally-off but with even higher on-state losses) MCT (MOS controlled thyristor) MOS controlled thyristor—MCT Essentially a MCT with integrated MOSdriven gates controlling both turn-on and turn-off that potentially will significantly simplify the design of circuits using GTO. The difficulty is how to design a MCT that can be turned on and turned off equally well. Once believed as the most promising device, but still not commercialized in a large scale. The future remains uncertain. 49 50 MCT (MOS controlled thyristor) MCT (MOS controlled thyristor) Structure N-MCT Turn OFF MOSFET Turn ON MOSFET 51 52 MCT (MOS controlled thyristor) Structure P-MCT MCT (MOS controlled thyristor) Appearance 53 IGCT (Integrated gatecommutated thyristor) Integrated gate-commutated thyristor — IGCT 54 IGCT (Integrated gatecommutated thyristor) Structure Symbol Introduced in 1997 by ABB A Actually the close packaging of GTO and the gate drive circuit with multiple MOSFETs in parallel providing the gate currents Short name: GCT G G switching speed are superior to GTO Competing with IGBT and other new devices to replace GTO 55 K K Conduction drop, gate driver loss, and 56 IGCT (Integrated gatecommutated thyristor) IGCT (Integrated gatecommutated thyristor) • Equivalent circuit Appearance Turn-on Q1 C1 Cn Qn 10V - 5A GCT Gate Control Q1 Qn 20V - 6 A C1 Cn C2 50,000 µF GCT Cathode Turn-off 57 58 IGCT (Integrated gatecommutated thyristor) Power electronic devices based on wide band gap semiconductor material • Switching Characteristics vT , iT E4 iT vT 0 .9 I D 0 . 9V D ID VD t don Band gap E3 0 .4 I D 0 . 1V D 0 iG Energy band and band gap t tr t doff iT tf iG iG E2 vT diG 1 / dt t 0 vG diG 2 / dt vG E1 Energy levels of an independent atom (left ) and energy bands of an atom in a crystal structure 59 60 Power electronic devices based on wide band gap semiconductor material Review of device classifications Properties of semiconductor materials with potential for power devices Si GaAs GaP 2H-GaN AIN 3C-SiC 4H-SiC 6H-SiC Diamond Band gap at 300K(eV) 1.12 1.43 2.26 3.44 6.28 2.36 3.26 3.1 5.45 Relative dielectric constant 11.8 12.8 11.1 9.5 8.5 9.6 10.3 10.3 5.5 Breakdown electric field ( 106 V / cm) 0.3 0.4 1.3 3.3 12 1.2 2.0 2.4 10 Electron mobility at 300K 2 ( cm / V S ) 1350 8500 350 900 300 900 720 370 2200 Maximum operating temperature (K) 300 460 873 1240 1100 Melting temperature ( C ) 1415 1238 Sublime >>1800 Sublime >>1800 Phase change power electronic devices Current-driven (current-controlled) devices: thyristor, GTO, GTR Voltage-driven (voltage-controlled) devices (Field-controlled devices):power MOSFET, IGBT, SIT, SITH, MCT, IGCT Pulse-triggered devices: thyristor, GTO 61 Symbol of Power semiconductor Devices 63 power electronic devices power electronic devices Level-sensitive (Level-triggered) devices: GTR,power MOSFET, IGBT, SIT, SITH, MCT, IGCT Uni-polar devices (Majority carrier devices): SBD, power MOSFET, SIT Bipolar devices (Minority carrier devices): ordinary power diode, thyristor, GTO, GTR, IGCT, IGBT, SITH, MCT Composite devices: IGBT, SITH, MCT 62 Comparison of the major types of devices 64 Comparison of the major types of devices LOGO tranvanhung@iuh.edu.vn Click to edit company slogan . 65 66