Objective:
To acquire the skill of crafting wooden joints through manual woodcutting, enabling us to
understand their importance and create intricate patterns through fundamental woodworking
techniques.
Procedure 1:
Here is an illustration of a Dove Tail joint, intended to be created using the wooden joinery
method.
Process 1:
- Cut the two wooden boards according to size in close precision using a hand saw by securing
each wood piece in a woodwork vice to keep it steady.
- Mark the joint outline on the wooden pieces and check for the correct dimensions using a tri
square and then carefully cut along the marked lines for the dove and tail using a hand saw, Pay
close attention to the angles to ensure a snug fit.
- A planner is then used to smooth and level the flat surfaces of the wooden boards to a
consistent thickness and plane the four sides which are in line with the wood grains.
- With the boards cut, use a chisel to remove the waste material and properly shape the
wooden boards for fitting. Begin by making small, controlled cuts within the marked
lines.
Gradually chisel away the excess wood to create the precise shape needed for fitting. Be
cautious not to exceed the marked lines, as this could affect the joint's fit.
-Be cautious not to go beyond the marked lines.
- Fit the mating parts of the joints.
- Test the fit of the dovetail joint by joining the two boards together. Ensure a snug and precise
fit.
Instruments 1:
The instruments and materials required for the above-mentioned process are as follows:
Two wooden boards (preferably hardwood)
Hand saw

Wood vice

Tri square

Pencil
Steel Rule

Smooth Planner

Chisels
Safety Precautions 1
Here are essential safety measures to observe during woodworking practice:
Ensure you are dressed appropriately for safety, including wearing an overall, closed-toe shoes,
and a helmet.
1. When using hand tools, always move them in the opposite direction of your body.
2. Maintain sharpness in your hand tools and cutters for efficient and safe operation.
3. Avoid touching tools with sharp edges using your bare hands or fingers.
4. Do not allow wooden tools to come into contact with any metal surfaces.
5. Never leave a machine in operation unattended.
6. Resist the urge to play with or tamper with machine tools.
7. Stay attentive and remain vigilant at all times to prevent accidents.
1.
Procedure for Workshop 2:
Here is the illustration depicting the pattern to be created.
Process:
Preparing the Wood:

We start with two wooden boards, each measuring L126mm x W102mm x
T36mm.

Secure the workpiece in the woodworking vice, ensuring that the grain direction
aligns with our intended design.
2. Surfacing with Precision:

Use a wood planer to meticulously surface all four sides of the boards that run
parallel to the wood grains.

This step ensures uniform dimensions and a smooth finish.
3. Marking the Workpiece:

Then we use marking tools to accurately indicate the areas where sawing, drilling,
and chiseling will occur.

These markings will guide use in the subsequent steps.
Sawing and Shaping:

Proceed with sawing along the marked lines.

Then we use a chisel to meticulously eliminate excess material and sculpt the
workpieces to the desired shape.

Utilize a wood file to refine the wooden boards' surfaces, ensuring they are
smooth and level.

Drilling Recesses:

Next, fix the workpiece securely onto the drill press.

Utilize a spade bit (38mm) to create blind holes or recesses in the workpiece as
indicated by the design.

These recesses will accommodate the corresponding portions of the joint.

Drilling Through Holes:

Following the recessing step, proceed to drill through holes with a 25mm
diameter in the workpiece.


We need to ensure that the holes align with our design specifications.
Creating the Tongue and Groove Joint:
Now that both workpieces are prepared, it's time to create the tongue and groove
joint. One piece will have a protruding tongue, and the other will have a
corresponding groove. The tongue should fit snugly into the groove, creating a secure
joint.
1. Assemble the pieces, interlocking the tongue and groove sections.
Instruments 1:
The instruments and materials required for the above-mentioned process are as follows:
Hand Saw
Half Round File (Rasp cut)
Half Round File (Smooth)
Hand Smooth Planner
Claw Hammer
Tri Square
Spade Bit for Drilling
Drill Press
Steel Rule
Chisel
Wooden Boards
Safety Precautions
Here are essential safety measures to observe during woodworking practice:
1-Ensure you are dressed appropriately for safety, including wearing an overall, closedtoe shoes, and a helmet.
Always wear safety goggles or a face shield to protect your eyes from flying debris when
working on a drilling machine.
2. When using hand tools, always move them in the opposite direction of your body.
3. Avoid touching tools with sharp edges using your bare hands or fingers.
4-Never leave a machine in operation unattended.
4. Resist the urge to play with or tamper with machine tools.
5. Stay attentive and always remain vigilant to prevent accidents.