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INTRODUCTION ..................................................................................................................................... INTRO 1
1.
GENERAL ........................................................................................................................... INTRO 1
2.
MANUFACTURER .............................................................................................................. INTRO 1
3.
FAILURE, MALFUNCTION AND DEFECT REPORTING ................................................... INTRO 1
4.
MANUAL LAYOUT .............................................................................................................. INTRO 1
5.
MAINTENANCE POLICY ................................................................................................... INTRO 2
6.
REVISION SERVICE .......................................................................................................... INTRO 2
7.
SHOP VERIFICATION ........................................................................................................ INTRO 2
8.
WARNINGS, CAUTIONS AND NOTES .............................................................................. INTRO 3
9.
MEASUREMENT UNITS .................................................................................................... INTRO 3
10.
LIST OF ABBREVIATIONS ................................................................................................. INTRO 3
DESCRIPTION AND OPERATION ...................................................................................................................... 1
1.
GENERAL .......................................................................................................................................... 1
2.
DESCRIPTION ................................................................................................................................... 1
3.
OPERATION OF THE COFFEE MAKER ........................................................................................... 3
4.
OPERATION OF THE BEVERAGE MAKER ...................................................................................... 6
5.
TECHNICAL DATA .............................................................................................................................. 8
A.
DIMENSIONS .............................................................................................................................. 8
B.
WEIGHT ...................................................................................................................................... 8
C.
GENERAL TECHNICAL DATA .................................................................................................... 8
D.
RECOMMENDED PARTS ........................................................................................................... 9
TESTING AND FAULT ISOLATION ............................................................................................................... 1001
1.
GENERAL ................................................................................................................................. 1001
2.
LIST OF TOOLS AND EQUIPMENT ........................................................................................ 1001
3.
LIST OF STANDARD TOOLS ................................................................................................... 1002
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VISUAL INSPECTION .............................................................................................................. 1003
5.
FUNCTIONAL TESTS .............................................................................................................. 1003
6.
HIGH VOLTAGE / DIELECTRIC AND INSULATION RESISTANCE TEST ............................... 1010
A.
HIGH VOLTAGE / DIELECTRIC TEST .............................................................................. 1011
B.
INSULATION RESISTANCE TEST .................................................................................... 1013
C.
CLOSING PROCEDURE ................................................................................................... 1014
7.
BONDING RESISTANCE TEST ............................................................................................... 1014
8.
TEST OF THE TEMPERATURE SENSORS ............................................................................ 1015
9.
TEST OF THE TANK LEVEL SENSOR .................................................................................... 1016
10.
TEST OF THE OVERHEAT DEVICE TS03 .............................................................................. 1016
11.
TEST OF THE HEATING ELEMENTS ...................................................................................... 1018
12.
NOMINAL VALUES ................................................................................................................... 1018
13.
A.
POWER CONSUMPTION ................................................................................................. 1018
B.
TEMPERATURE ................................................................................................................ 1019
C.
BREW TIME ...................................................................................................................... 1019
D.
WEIGHT ............................................................................................................................ 1019
WATER SYSTEM TESTS ......................................................................................................... 1019
14.
A.
WATER TIGHTNESS / PROOF PRESSURE TEST .......................................................... 1019
B.
PRESSURE RELIEF VALVE TEST ................................................................................... 1021
FAULT ISOLATION .................................................................................................................... 1021
SCHEMATICS AND WIRING DIAGRAMS ..................................................................................................... 2001
1.
GENERAL .................................................................................................................................... 2001
2.
SCHEMATICS .............................................................................................................................. 2001
3.
ELECTRICAL COMPONENTS - WIRING DIAGRAMS - COFFEE MAKER (ATLAS) .................. 2001
A.
ELECTRICAL COMPONENTS - COFFEE MAKER (ATLAS) ............................................... 2001
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B.
4.
5.
6.
WIRING DIAGRAMS - COFFEE MAKER (ATLAS) ............................................................... 2004
ELECTRICAL COMPONENTS - WIRING DIAGRAMS - COFFEE MAKER (ARINC) .................. 2011
A.
ELECTRICAL COMPONENTS - COFFEE MAKER (ARINC) ............................................... 2011
B.
WIRING DIAGRAMS - COFFEE MAKER (ARINC) ............................................................... 2014
ELECTRICAL COMPONENTS - WIRING DIAGRAMS - BEVERAGE MAKER (ATLAS) ............. 2021
A.
ELECTRICAL COMPONENTS - BEVERAGE MAKER (ATLAS) .......................................... 2021
B.
WIRING DIAGRAMS - BEVERAGE MAKER (ATLAS) .......................................................... 2023
ELECTRICAL COMPONENTS - WIRING DIAGRAMS - BEVERAGE MAKER (ARINC) ............. 2031
A.
ELECTRICAL COMPONENTS - BEVERAGE MAKER (ARINC) .......................................... 2031
B.
WIRING DIAGRAMS - BEVERAGE MAKER (ARINC) .......................................................... 2033
DISASSEMBLY .............................................................................................................................................. 3001
1.
GENERAL ................................................................................................................................. 3001
2.
LIST OF TOOLS AND EQUIPMENT ........................................................................................ 3001
3.
LIST OF MATERIALS ............................................................................................................... 3001
4.
DISASSEMBLY OF THE ELECTROMECHANICS ................................................................... 3002
A.
DISASSEMBLY OF THE ELECTROMECHANICS ............................................................ 3002
B.
DISASSEMBLY OF THE ELECTROMECHANICS ............................................................ 3003
5.
DISASSEMBLY OF THE STRUCTURAL ASSY ....................................................................... 3004
6.
DISASSEMBLY OF THE MAIN ASSY ...................................................................................... 3005
7.
DISASSEMBLY OF THE FRONT PANEL ASSY ....................................................................... 3006
8.
A.
DISASSEMBLY OF THE FRONT PANEL ASSY (COFFEE MAKER) ................................ 3006
B.
DISASSEMBLY OF THE FRONT PANEL ASSY (BEVERAGE MAKER) ........................... 3006
DISASSEMBLY OF THE E-BOX CONSOLE ASSY .................................................................. 3007
A.
DISASSEMBLY OF THE E-BOX CONSOLE ASSY .......................................................... 3007
B.
DISASSEMBLY OF THE E-BOX CONSOLE ASSY .......................................................... 3008
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DISASSEMBLY OF THE PRIMARY LATCH ASSY ................................................................... 3008
10.
DISASSEMBLY OF THE CASE ASSY ..................................................................................... 3008
11.
DISASSEMBLY OF THE DRIP TRAY ASSY ............................................................................ 3008
12.
DISASSEMBLY OF THE TANK ASSY ...................................................................................... 3008
13.
DISASSEMBLY OF THE ELECTRICAL BOX KIT ..................................................................... 3009
14.
DISASSEMBLY OF THE BREWHEAD ASSY .......................................................................... 3009
A.
DISASSEMBLY OF THE BREWHEAD ASSY ................................................................... 3009
B.
DISASSEMBLY OF THE BREWHEAD ASSY ................................................................... 3010
15.
DISASSEMBLY OF THE COFFEE BREW HEAD ASSY .......................................................... 3010
16.
DISASSEMBLY OF THE INNER SHELF ASSY ....................................................................... 3010
17.
DISASSEMBLY OF THE RH LEVER BEARING ASSY ............................................................ 3010
18.
DISASSEMBLY OF THE ELECTRICAL BOX ASSY ................................................................. 3011
19.
DISASSEMBLY OF THE FAUCET ASSY ................................................................................. 3011
20.
DISASSEMBLY OF THE FLOAT VALVE ASSY ........................................................................ 3011
21.
DISASSEMBLY OF THE LOWER BREW HEAD ASSY ........................................................... 3011
22.
REPLACEMENT OF THE NAME PLATE .................................................................................. 3011
CLEANING ..................................................................................................................................................... 4001
1.
GENERAL .................................................................................................................................... 4001
2.
LIST OF MATERIALS ................................................................................................................... 4001
3.
CLEANING PROCEDURES OF THE COFFEE MAKER ............................................................. 4001
4.
CLEANING PROCEDURES OF THE BEVERAGE MAKER ........................................................ 4002
5.
DISINFECTION AFTER SHOP VISIT .......................................................................................... 4003
6.
MANUAL DRAINING PROCEDURE ............................................................................................ 4004
CHECK .......................................................................................................................................................... 5001
1.
GENERAL .................................................................................................................................... 5001
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COMPONENT MAINTENANCE MANUAL
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TABLE OF CONTENTS
2.
GENERAL CHECKS .................................................................................................................... 5001
A.
CHECK OF THE COFFEE MAKER ...................................................................................... 5001
B.
CHECK OF THE BEVERAGE MAKER ................................................................................. 5001
REPAIR .......................................................................................................................................................... 6001
1.
GENERAL .................................................................................................................................... 6001
2.
TECHNIQUES AND PRECAUTIONS ........................................................................................... 6001
3.
REPAIR PROCEDURE ................................................................................................................. 6001
ASSEMBLY .................................................................................................................................................... 7001
1.
GENERAL ................................................................................................................................. 7001
2.
LIST OF TOOLS AND EQUIPMENT ........................................................................................ 7001
3.
LIST OF MATERIALS ............................................................................................................... 7001
4.
REPLACEMENT OF THE NAME PLATE .................................................................................. 7002
5.
ASSEMBLY OF THE LOWER BREW HEAD ASSY ................................................................. 7002
6.
ASSEMBLY OF THE FLOAT VALVE ASSY .............................................................................. 7003
7.
ASSEMBLY OF THE FAUCET ASSY ....................................................................................... 7003
8.
ASSEMBLY OF THE ELECTRICAL BOX ASSY ....................................................................... 7003
9.
ASSEMBLY OF THE RH LEVER BEARING ASSY .................................................................. 7003
10.
ASSEMBLY OF THE INNER SHELF ASSY ............................................................................. 7003
11.
ASSEMBLY OF THE COFFEE BREW HEAD ASSY ................................................................ 7004
12.
ASSEMBLY OF THE BREWHEAD ASSY ................................................................................ 7004
A.
ASSEMBLY OF THE BREWHEAD ASSY ......................................................................... 7004
B.
ASSEMBLY OF THE BREWHEAD ASSY ......................................................................... 7004
13.
ASSEMBLY OF THE ELECTRICAL BOX KIT ........................................................................... 7005
14.
ASSEMBLY OF THE TANK ASSY ............................................................................................ 7005
15.
ASSEMBLY OF THE DRIP TRAY ASSY .................................................................................. 7006
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TABLE OF CONTENTS
16.
ASSEMBLY OF THE CASE ASSY ........................................................................................... 7006
17.
ASSEMBLY OF THE PRIMARY LATCH ASSY ......................................................................... 7006
18.
ASSEMBLY OF THE E-BOX CONSOLE ASSY ........................................................................ 7007
19.
A.
ASSEMBLY OF THE E-BOX CONSOLE ASSY ................................................................ 7007
B.
ASSEMBLY OF THE E-BOX CONSOLE ASSY ................................................................ 7008
ASSEMBLY OF THE FRONT PANEL ASSY ............................................................................. 7008
A.
ASSEMBLY OF THE FRONT PANEL ASSY (COFFEE MAKER) ...................................... 7008
B.
ASSEMBLY OF THE FRONT PANEL ASSY (BEVERAGE MAKER) ................................. 7010
20.
ASSEMBLY OF THE MAIN ASSY ............................................................................................ 7011
21.
ASSEMBLY OF THE STRUCTURAL ASSY ............................................................................. 7014
22.
ASSEMBLY OF THE ELECTROMECHANICS ......................................................................... 7015
23.
A.
ASSEMBLY OF THE ELECTROMECHANICS .................................................................. 7015
B.
ASSEMBLY OF THE ELECTROMECHANICS .................................................................. 7017
SEALING INSTRUCTION ......................................................................................................... 7018
FITS AND CLEARANCES ............................................................................................................................. 8001
1.
TORQUE VALUES ....................................................................................................................... 8001
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES .......................................................... 9001
1.
LIST OF TOOLS AND EQUIPMENT ............................................................................................ 9001
2.
LIST OF STANDARD TOOLS ....................................................................................................... 9003
3.
LIST OF MATERIALS ................................................................................................................... 9003
ILLUSTRATED PARTS LIST ............................................................................................................ IPL-TP 10001
INTRODUCTION ................................................................................................................... INTRO 10001
1.
IPL INTRODUCTION .............................................................................................. INTRO 10001
2.
LIST OF VENDORS ................................................................................................ INTRO 10004
NUMERICAL INDEX ..................................................................................................................... NI 10001
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TABLE OF CONTENTS
OPTIONAL VENDOR INDEX ..................................................................................................... OVI 10001
DETAILED PARTS LIST ............................................................................................................. DPL 10001
FIGURE 1: COFFEE / BEVERAGE MAKER .............................................................................. 10001
FIGURE 2: ELECTROMECHANICS .......................................................................................... 10002
FIGURE 2A: ELECTROMECHANICS ...................................................................................... 10002A
FIGURE 3: STRUCTURAL ASSY .............................................................................................. 10003
FIGURE 4: COFFEE / BEVERAGE MAKER MAIN ASSY ......................................................... 10004
FIGURE 5: FRONT PANEL ASSY .............................................................................................. 10005
FIGURE 5A: FRONT PANEL ASSY ......................................................................................... 10005A
FIGURE 6: E-BOX CONSOLE ASSY ......................................................................................... 10006
FIGURE 6A: E-BOX CONSOLE ASSY .................................................................................... 10006A
FIGURE 7: PRIMARY LATCH ASSY .......................................................................................... 10007
FIGURE 8: CASE ASSY ............................................................................................................. 10008
FIGURE 9: DRIP TRAY ASSY .................................................................................................... 10009
FIGURE 10: TANK ASSY ........................................................................................................... 10010
FIGURE 11: ELECTRICAL BOX KIT .......................................................................................... 10011
FIGURE 12: BREWHEAD ASSY ................................................................................................ 10012
FIGURE 12A: BREWHEAD ASSY ........................................................................................... 10012A
FIGURE 13: COFFEE BREW HEAD ASSY ............................................................................... 10013
FIGURE 14: INNER SHELF ASSY ............................................................................................. 10014
FIGURE 15: RH LEVER BEARING ASSY ................................................................................. 10015
FIGURE 16: ELECTRICAL BOX ASSY ...................................................................................... 10016
FIGURE 17: FAUCET ASSY ...................................................................................................... 10017
FIGURE 18: FLOAT VALVE ASSY ............................................................................................. 10018
FIGURE 19: LOWER BREW HEAD ASSY ................................................................................ 10019
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TABLE OF CONTENTS
SPECIAL PROCEDURES ........................................................................................................................... 11001
1.
GENERAL .................................................................................................................................. 11001
REMOVAL .................................................................................................................................................... 12001
1.
GENERAL .................................................................................................................................. 12001
INSTALLATION ............................................................................................................................................ 13001
1.
GENERAL .................................................................................................................................. 13001
SERVICING ................................................................................................................................................. 14001
1.
GENERAL .................................................................................................................................. 14001
STORAGE INCLUDING TRANSPORTATION .............................................................................................. 15001
1.
GENERAL .................................................................................................................................. 15001
2.
LIST OF MATERIALS ................................................................................................................. 15001
3.
PREPARATION FOR STORAGE ................................................................................................ 15001
4.
STORAGE INSTRUCTIONS ...................................................................................................... 15001
5.
LIMITING PERIOD ..................................................................................................................... 15002
REWORK ..................................................................................................................................................... 16001
1.
GENERAL .................................................................................................................................. 16001
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9001, 9002, 9201 and 9202 Series
LIST OF ILLUSTRATIONS
TITLE
FIGURE
PAGE
COFFEE MAKER
FIGURE 1
2
BEVERAGE MAKER
FIGURE 2
3
COFFEE MAKER SWITCH PANEL
FIGURE 3
4
BEVERAGE MAKER SWITCH PANEL
FIGURE 4
6
TEST SET-UP (ATLAS)
FIGURE 1001
1004
TEST SET-UP (ARINC)
FIGURE 1002
1005
COFFEE MAKER SWITCH PANEL
FIGURE 1003
1007
BEVERAGE MAKER SWITCH PANEL
FIGURE 1004
1008
PLUG D04P
FIGURE 1005
1016
CONNECTOR D05P
FIGURE 1006
1018
TEST SET UP FOR THE PRESSURE TESTS
FIGURE 1007
1020
ELECTRICAL INSTALLATION - COFFEE MAKER
(ATLAS)
FIGURE 2001
2005
WIRING DIAGRAM - COFFEE MAKER (ATLAS)
FIGURE 2002
2007
ELECTRICAL IDENTIFICATION - COFFEE MAKER
(ATLAS)
FIGURE 2003
2009
ELECTRICAL INSTALLATION - COFFEE MAKER
(ARINC)
FIGURE 2004
2015
WIRING DIAGRAM - COFFEE MAKER (ARINC)
FIGURE 2005
2017
ELECTRICAL IDENTIFICATION - COFFEE MAKER
(ARINC)
FIGURE 2006
2019
ELECTRICAL INSTALLATION - BEVERAGE MAKER
(ATLAS)
FIGURE 2007
2025
WIRING DIAGRAM - BEVERAGE MAKER (ATLAS)
FIGURE 2008
2027
ELECTRICAL IDENTIFICATION - BEVERAGE
MAKER (ATLAS)
FIGURE 2009
2029
ELECTRICAL INSTALLATION - BEVERAGE MAKER
(ARINC)
FIGURE 2010
2035
WIRING DIAGRAM - BEVERAGE MAKER (ARINC)
FIGURE 2011
2037
ELECTRICAL IDENTIFICATION - BEVERAGE
MAKER (ARINC)
FIGURE 2012
2039
SEALING OF THE SWITCH BOARD ASSY AND
EDGE PROFILE
FIGURE 7001
7009
SEALING OF THE SWITCH BOARD ASSY AND
EDGE PROFILE
FIGURE 7002
7011
SEALING OF THE DRIP TRAY ASSY
FIGURE 7003
7013
SEALED AREA
FIGURE 7004
7019
COFFEE / BEVERAGE MAKER
FIGURE 1
10001 - 0
ELECTROMECHANICS [1 OF 2]
FIGURE 2
10002 - 0
ELECTROMECHANICS [2 OF 2]
FIGURE 2
10002 - 1
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LIST OF ILLUSTRATIONS
TITLE
FIGURE
PAGE
ELECTROMECHANICS [1 OF 2]
FIGURE 2A
10002A - 0
ELECTROMECHANICS [2 OF 2]
FIGURE 2A
10002A - 1
STRUCTURAL ASSY [1 OF 2]
FIGURE 3
10003 - 0
STRUCTURAL ASSY [2 OF 2]
FIGURE 3
10003 - 1
COFFEE / BEVERAGE MAKER MAIN ASSY [1 OF 2]
FIGURE 4
10004 - 0
COFFEE / BEVERAGE MAKER MAIN ASSY [2 OF 2]
FIGURE 4
10004 - 1
FRONT PANEL ASSY
FIGURE 5
10005 - 0
FRONT PANEL ASSY
FIGURE 5A
10005A - 0
E-BOX CONSOLE ASSY
FIGURE 6
10006 - 0
E-BOX CONSOLE ASSY
FIGURE 6A
10006A - 0
PRIMARY LATCH ASSY
FIGURE 7
10007 - 0
CASE ASSY
FIGURE 8
10008 - 0
DRIP TRAY ASSY
FIGURE 9
10009 - 0
TANK ASSY
FIGURE 10
10010 - 0
ELECTRICAL BOX KIT
FIGURE 11
10011 - 0
BREWHEAD ASSY
FIGURE 12
10012 - 0
BREWHEAD ASSY
FIGURE 12A
10012A - 0
COFFEE BREW HEAD ASSY
FIGURE 13
10013 - 0
INNER SHELF ASSY
FIGURE 14
10014 - 0
RH LEVER BEARING ASSY
FIGURE 15
10015 - 0
ELECTRICAL BOX ASSY
FIGURE 16
10016 - 0
FAUCET ASSY
FIGURE 17
10017 - 0
FLOAT VALVE ASSY
FIGURE 18
10018 - 0
LOWER BREW HEAD ASSY
FIGURE 19
10019 - 0
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
LIST OF TABLES
TITLE
TABLE
PAGE
SHOP VERIFICATION DATES
TABLE 1
INTRO 2
DIMENSIONS
TABLE 1
8
WEIGHT
TABLE 2
8
RECOMMENDED PARTS FOR ATLAS COFFEE MAKER
TABLE 3
9
RECOMMENDED PARTS FOR ARINC COFFEE MAKER
TABLE 4
9
RECOMMENDED PARTS FOR ATLAS BEVERAGE MAKER
TABLE 5
10
RECOMMENDED PARTS FOR ARINC BEVERAGE MAKER
TABLE 6
10
LIST OF TOOLS AND EQUIPMENT
TABLE 1001
1001
LIST OF STANDARD TOOLS
TABLE 1002
1003
MEANING OF THE LED INDICATION
TABLE 1003
1010
TEST POINTS - VARIANT 1
TABLE 1004
1011
TEST POINTS - VARIANT 2
TABLE 1005
1012
TEST POINTS FOR GROUNDING AND BONDING
TABLE 1006
1014
TEST POINTS FOR GROUNDING AND BONDING
TABLE 1007
1015
FAULT ISOLATION
TABLE 1008
1021
ELECTRICAL PARTS - COFFEE MAKER (ATLAS)
TABLE 2001
2001
ELECTRICAL PARTS - COFFEE MAKER (ARINC)
TABLE 2002
2011
ELECTRICAL PARTS - BEVERAGE MAKER (ATLAS)
TABLE 2003
2021
ELECTRICAL PARTS - BEVERAGE MAKER (ARINC)
TABLE 2004
2031
LIST OF TOOLS AND EQUIPMENT
TABLE 3001
3001
LIST OF MATERIALS
TABLE 3002
3002
LIST OF MATERIALS
TABLE 4001
4001
LIST OF TOOLS AND EQUIPMENT
TABLE 7001
7001
LIST OF MATERIALS
TABLE 7002
7002
TORQUE VALUES
TABLE 8001
8001
LIST OF TOOLS AND EQUIPMENT
TABLE 9001
9001
LIST OF STANDARD TOOLS
TABLE 9002
9003
LIST OF MATERIALS
TABLE 9003
9004
LIST OF VENDORS
TABLE 10001
10004
LIST OF MATERIALS
TABLE 15001
15001
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9001, 9002, 9201 and 9202 Series
INTRODUCTION
TASK 25-37-40-99F-802-A00
1.
GENERAL
A.
This manual has been compiled in accordance with the requirements set out in the
specification iSpec 2200. The information is prepared in accordance with air transport
requirements in order to supply such data as is necessary for a skilled person to return an
unserviceable coffee / beverage maker to a serviceable condition.
B.
Referenced manuals issued by suppliers (refer to the figures and item numbers in pageblock
ILLUSTRATED PARTS LIST) have been established under the authority of the manufacturer.
TASK 25-37-40-99F-803-A00
2.
MANUFACTURER
A.
The coffee / beverage maker is manufactured and product supported by:
Sell GmbH
ZODIAC ELECTRICAL INSERTS EUROPE
Junostrasse 1
D-35745 Herborn
Germany
CAGE: CH550
B.
Contact
Tel: +49 (0)2772-707 9000
Fax: +49 (0)2772-707 195
Email: sell.cs-inserts@zodiacaerospace.com
Internet: www.zodiacaerospace.com
TASK 25-37-40-99F-804-A00
3.
FAILURE, MALFUNCTION AND DEFECT REPORTING
Failures, malfunctions, defects and bad conditions at the unit must be reported to the manufacturer
immediately.
TASK 25-37-40-99F-805-A00
4.
MANUAL LAYOUT
A.
You will find the following sections in this manual:
–
DESCRIPTION AND OPERATION
–
TESTING AND FAULT ISOLATION
–
SCHEMATICS AND WIRING DIAGRAMS
–
DISASSEMBLY
–
CLEANING
–
CHECK
–
REPAIR
##(##<lep-entry>
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<page-number>1</page-number>
<page-date>
</page-date>
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
–
ASSEMBLY
–
FITS AND CLEARANCES
–
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES
–
ILLUSTRATED PARTS LIST
–
SPECIAL PROCEDURES
–
REMOVAL
–
INSTALLATION
–
SERVICING
–
STORAGE INCLUDING TRANSPORTATION
–
REWORK
TASK 25-37-40-99F-806-A00
5.
MAINTENANCE POLICY
A.
The component maintenance manual provides procedures that will let an approved
Maintenance Organization and/or Repair Station, to repair the component to a serviceable
condition. These procedures are prepared for the repairer who performs the shop work.
B.
To become further support on all parts, assemblies, procedures etc. of the component not
given in this CMM - due to legal, official or organizational regulations - the manufacturer must
be contacted.
C.
It is the manufacturer’s decision how support, other than in the CMM is given, i.e. Temporary
Revisions, Service Bulletins or Repair Approvals.
TASK 25-37-40-99F-807-A00
6.
REVISION SERVICE
This manual will be updated as required by revisions. Changes to hardware given in service bulletins
will be included in this manual with revisions. Configuration changes will be shown in the text by the
service bulletin number, i.e. pre SB and post SB. Procedures of illustrations not identified by pre SB or
post SB refer to all configurations.
TASK 25-37-40-99F-808-A00
7.
SHOP VERIFICATION
The procedures within this manual have been shop verified by the manufacturer. The page blocks
TESTING AND FAULT ISOLATION, DISASSEMBLY and ASSEMBLY were verified by actually
performing the functions described in these sections.
DATES OF VERIFICATION BY ACTUAL PERFORMANCE
TESTING AND FAULT
ISOLATION
verified
Feb 06/2015
SHOP VERIFICATION DATES
TABLE 1 (continued on next page)
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
DISASSEMBLY
verified
Feb 06/2015
ASSEMBLY
verified
Feb 06/2015
SHOP VERIFICATION DATES
TABLE 1
TASK 25-37-40-99F-809-A00
8.
WARNINGS, CAUTIONS AND NOTES
A.
The adjuncts to the text are expressed by the following signal words:
(1)
WARNING
Warnings tell attention to the use of materials, processes, procedures, methods, or
limits that must be followed accurately to prevent death or injury of persons.
(2)
CAUTION
Cautions tell attention to methods and procedures that must be followed to prevent
damage to the component.
(3)
NOTE
Notes tell attention to methods that make the work easier.
TASK 25-37-40-99F-810-A00
9.
MEASUREMENT UNITS
A.
All the units in this manual are metric with English equivalents shown in parenthesis. Units of
temperature are in degrees Celsius, Fahrenheit shown in parenthesis.
B.
Temperature differences are shown in Kelvin.
TASK 25-37-40-94A-802-A00
10.
LIST OF ABBREVIATIONS
A
AMPERE
AC
ALTERNATING CURRENT
AIRL.
AIRLINE
ALTPN
ALTERNATE PART NUMBER
AR
AS REQUIRED
ASSY
ASSEMBLY
C
CELSIUS
CAGE
COMMERCIAL AND GOVERNMENT CODE
CMM
COMPONENT MAINTENANCE MANUAL
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<page-number>3</page-number>
<page-date>
</page-date>
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9001, 9002, 9201 and 9202 Series
DC
DIRECT CURRENT
DET
DETAIL, DETAILS
DPL
DETAILED PARTS LIST
EFF
EFFECTIVE, EFFECTIVITY
F
FAHRENHEIT
FIG.
FIGURE
FTS
FUNCTIONAL TEST STEP
in.
INCH
IND
INDENTURE
INTRO
INTRODUCTION
IPL
ILLUSTRATED PARTS LIST
K
KELVIN
kg
KILOGRAM
lbf.
POUND-FORCE
lbf.in.
POUND-FORCE INCH
lbs
POUNDS
LEP
LIST OF EFFECTIVE PAGES
LFM
LOCAL FABRICATION MATERIAL
LH
LEFT HAND
LOI
LIST OF ILLUSTRATIONS
LOT
LIST OF TABLES
LOV
LIST OF VENDORS
m
MILLI
NHA
NEXT HIGHER ASSEMBLY
NI
NUMERICAL INDEX
Nm
NEWTONMETER
NO.
NUMBER
NP
NOT PROCURABLE
OVI
OPTIONAL VENDOR INDEX
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9001, 9002, 9201 and 9202 Series
PNR
PART NUMBER
psi
POUNDS PER SQUARE INCH
RF
REFERENCE
RH
RIGHT HAND
ROR
RECORD OF REVISIONS
ROTR
RECORD OF TEMPORARY REVISIONS
SBL
SERVICE BULLETIN LIST
SPM
STANDARD PRACTICES MANUAL
TOC
TABLE OF CONTENTS
UPA
UNITS PER ASSY
V
VENDOR
V
VOLT
ZEIE
ZODIAC ELECTRICAL INSERTS EUROPE
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INTENTIONALLY LEFT BLANK
R
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
INTRO
PAGE 6
Jun 01/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
DESCRIPTION AND OPERATION
TASK 25-37-40-99F-811-A00
1.
GENERAL
This page block has description and operation information about the coffee / beverage maker.
TASK 25-37-40-870-801-A00
2.
DESCRIPTION
EFFECT: 9001-01-0000-01, 9002-01-0000-01
A.
The coffee maker is used to supply coffee or hot water for in-flight catering.
EFFECT: 9201-01-0000-01, 9202-01-0000-01
B.
The beverage maker is used to supply hot water for in-flight catering.
C.
The coffee / beverage maker comprises the following main components:
- Structural Assembly with the sub-components boiler assy, front panel assy and the case assy
- Electrical Installation with the sub-components E-box assy, three (3) heating elements, switch
panel and wire bundles
- Water Installation
D.
Connectors are installed to the coffee / beverage maker for easy installation into the rail as
recommended in accordance to the Interface Control Drawing.
E.
A faucet is located at the front panel for controlling the water flow through the coffee / beverage
maker.
F.
A drain valve can be operated when the server is removed to ensure complete draining before
the coffee / beverage maker will be removed from its installed position.
##(##<lep-entry>
<page-title>DESCRIPTION AND OPERATION</page-title>
<page-number>1</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 1
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
EFFECT: 9001-01-0000-01, 9002-01-0000-01
Hot Water Faucet
Primary Latch
Brew Cup
CH550_C253740_DOP01_R00.cgm
Secondary Latch for
Server and Brew Cup
Server
COFFEE MAKER
FIGURE 1
##(##<lep-entry>
<page-title>DESCRIPTION AND OPERATION</page-title>
<page-number>2</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 2
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
EFFECT: 9201-01-0000-01, 9202-01-0000-01
Hot Water Faucet
Primary Latch
CH550_C253740_DOP02_R00.cgm
Secondary Latch for
Server
Server
BEVERAGE MAKER
FIGURE 2
EFFECT: 9001-01-0000-01, 9002-01-0000-01
TASK 25-37-40-870-802-A00
3.
OPERATION OF THE COFFEE MAKER
WARNING:
DO NOT PUT YOUR HANDS UNDER THE FAUCET USING THE COFFEE
MAKER DUE TO HOT WATER (WATER TEMPERATURE APPR. 82ºC (180ºF)).
WARNING:
DO NOT OPERATE THE COFFEE MAKER WITHOUT THE SERVER AND BREW
CUP IN POSITION AND THE PRIMARY LATCH DOWN.
CAUTION:
USE THE COFFEE MAKER ONLY IF IT IS SAFELY INSTALLED IN THE RAIL
(LOCKING MECHANISM IN DOWN POSITION).
A.
Close the corresponding circuit breaker on the galley electrical panel.
##(##<lep-entry>
<page-title>DESCRIPTION AND OPERATION</page-title>
<page-number>3</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 3
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
"BREW TEA" "LAMP TEST"
Button
Button
"FAULT"
Indicator Light
"POWER ON"
Button
"BREW COFFEE"
Button
CH550_C253740_DOP03_R00.cgm
"LOW WATER"
Indicator Light
COFFEE MAKER SWITCH PANEL
FIGURE 3
B.
Start the Coffee Maker:
(1)
Push the “Secondary Latch” button to the left position (refer to Fig. 1).
NOTE:
(2)
Lift the “Primary Latch” to its upper position (refer to Fig. 1).
(3)
Insert the server and the brew cup in position.
(4)
Pull the “Primary Latch” down to its lower position.
(5)
Push the “Secondary Latch” button to the right position (refer to Fig. 1).
NOTE:
(6)
The “Secondary Latch” button must indicate green.
Press the ‘POWER ON’ button to switch on the coffee maker.
NOTE:
C.
The “Secondary Latch” button must indicate red.
The ‘LOW WATER’ light will extinguish automatically when the
water tank is full.
To brew coffee:
(1)
Push the “Secondary Latch” button to the left position (refer to Fig. 1).
NOTE:
The “Secondary Latch” button must indicate red.
(2)
Lift the “Primary Latch” to its upper position (refer to Fig. 1).
(3)
Remove the “Server” from the coffee maker.
##(##<lep-entry>
<page-title>DESCRIPTION AND OPERATION</page-title>
<page-number>4</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 4
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
(4)
Check that the server is empty.
NOTE:
(5)
Remove the “Brew Cup” and place the pillow pack in the “Brew Cup”.
(6)
Insert the “Brew Cup”.
(7)
Push the “Primary Latch” to its lower position (refer to Fig. 1).
(8)
Push the “Secondary Latch” button to the right position (refer to Fig. 1).
NOTE:
CAUTION:
(9)
D.
If required empty and rinse the server.
The “Secondary Latch” button must indicate green.
IN THE UNLIKELY EVENT THAT THE SERVER OVERFILLS, IT MAY BE
STOPPED BY RAISING THE PRIMARY LATCH OR SWITCHING OFF THE
COFFEE MAKER USING THE „POWER ON“ BUTTON. IF THE LIQUID
CONTINUES TO FLOW THE GALLEY WATER SUPPLY SHOULD BE
SHUT OFF.
Press the “BREW COFFEE” button to start the coffee brew cycle.
NOTE:
When the “Server” is fully charged with hot coffee, the “BREW
COFFEE” light extinguishes automatically.
NOTE:
The brew cycle will automatically be interrupted in case that the
water temperature gets too low for brewing coffee, e.g. when hot
water has been withdrawn from the faucet during brew cycle. The
brew cycle will automatically continue when the water temperature
is again high enough for brewing coffee.
To brew tea:
(1)
Push the “Secondary Latch” button to the left position (refer to Fig. 1).
NOTE:
The “Secondary Latch” button must indicates red.
(2)
Lift the “Primary Latch” to its upper position (refer to Fig. 1).
(3)
Remove the “Server” from the coffee maker.
(4)
Check that the server is empty.
NOTE:
If required empty and rinse the server.
(5)
Place the tea bags in the “Server”.
(6)
Insert the “Server” into the coffee maker.
(7)
Push the “Primary Latch” to its lower position (refer to Fig. 1).
(8)
Push the “Secondary Latch” button to the right position (refer to Fig. 1).
NOTE:
CAUTION:
The “Secondary Latch” button must indicates green.
IN THE UNLIKELY EVENT THAT THE SERVER OVERFILLS, IT MAY BE
STOPPED BY RAISING THE PRIMARY LATCH OR SWITCHING OFF THE
COFFEE MAKER USING THE „POWER ON“ BUTTON. IF THE LIQUID
##(##<lep-entry>
<page-title>DESCRIPTION AND OPERATION</page-title>
<page-number>5</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 5
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
CONTINUES TO FLOW THE GALLEY WATER SUPPLY SHOULD BE
SHUT OFF.
(9)
Press the “BREW TEA” button to start the tea brew cycle.
NOTE:
When the “Server” is fully charged with hot tea, the “BREW TEA”
light extinguishes automatically.
NOTE:
The brew cycle will automatically be interrupted in case that the
water temperature gets too low for brewing tea, e.g. when hot water
has been withdrawn from the faucet during brew cycle. The brew
cycle will automatically continue when the water temperature is
again high enough for brewing tea.
EFFECT: 9201-01-0000-01, 9202-01-0000-01
TASK 25-37-40-870-803-B00
4.
OPERATION OF THE BEVERAGE MAKER
WARNING:
DO NOT PUT YOUR HANDS UNDER THE FAUCET USING THE BEVERAGE
MAKER DUE TO HOT WATER (WATER TEMPERATURE APPR. 82ºC (180ºF)).
WARNING:
DO NOT OPERATE THE BEVERAGE MAKER WITHOUT THE SERVER IN
POSITION AND THE PRIMARY LATCH ASSY DOWN.
CAUTION:
USE THE BEVERAGE MAKER ONLY IF IT IS SAFELY INSTALLED IN THE RAIL.
A.
Close the corresponding circuit breaker on the galley electrical panel.
"LAMP TEST"
Button
"FAULT"
Indicator Light
"POWER ON"
Button
"BREW"
Button
CH550_C253740_DOP04_R00.cgm
"LOW WATER"
Indicator Light
BEVERAGE MAKER SWITCH PANEL
FIGURE 4
##(##<lep-entry>
<page-title>DESCRIPTION AND OPERATION</page-title>
<page-number>6</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 6
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
B.
Start the Beverage Maker:
(1)
Push the “Secondary Latch” button to the left position (refer to Fig. 2).
NOTE:
(2)
Lift the “Primary Latch” to its upper position (refer to Fig. 2).
(3)
Insert the server in position.
(4)
Pull the “Primary Latch” down to its lower position.
(5)
Push the “Secondary Latch” button to the right position (refer to Fig. 2).
NOTE:
(6)
The “Secondary Latch” button must indicate green.
Press the ‘POWER ON’ button to switch on the beverage maker.
NOTE:
C.
The “Secondary Latch” button must indicate red.
The ‘LOW WATER’ light will extinguish automatically when the
water tank is full.
To brew tea:
(1)
Push the “Secondary Latch” button to the left position (refer to Fig. 2).
NOTE:
The “Secondary Latch” button must indicate red.
(2)
Lift the “Primary Latch” to its upper position (refer to Fig. 2).
(3)
Remove the “Server” from the beverage maker.
(4)
Check that the server is empty.
NOTE:
If required empty and rinse the server.
(5)
Place the tea bags in the “Server”.
(6)
Insert the “Server” into the beverage maker.
(7)
Push the “Primary Latch” to its lower position (refer to Fig. 2).
(8)
Push the “Secondary Latch” button to the right position (refer to Fig. 2).
NOTE:
CAUTION:
(9)
The “Secondary Latch” button must indicate green.
IN THE UNLIKELY EVENT THAT THE SERVER OVERFILLS, IT MAY BE
STOPPED BY RAISING THE PRIMARY LATCH OR SWITCHING OFF THE
BEVERAGE MAKER USING THE „POWER ON“ BUTTON. IF THE LIQUID
CONTINUES TO FLOW THE GALLEY WATER SUPPLY SHOULD BE
SHUT OFF.
Press the “BREW TEA” button to start the tea brew cycle.
NOTE:
When the “Server” is fully charged with hot tea, the “BREW TEA”
light extinguishes automatically.
NOTE:
The brew cycle will automatically be interrupted in case that the
water temperature gets too low for brewing tea, e.g. when hot water
has been withdrawn from the faucet during brew cycle. The brew
cycle will automatically continue when the water temperature is
again high enough for brewing tea.
##(##<lep-entry>
<page-title>DESCRIPTION AND OPERATION</page-title>
<page-number>7</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 7
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
TASK 25-37-40-870-808-A00
5.
TECHNICAL DATA
SUBTASK 25-37-40-870-007-A00
A.
DIMENSIONS
DIMENSION IN MM
DIMENSION IN IN.
Height
306.3
12.06
Width
165.0
6.50
Depth
402.5
15.85
DIMENSIONS
TABLE 1
SUBTASK 25-37-40-870-008-A00
B.
WEIGHT
WEIGHT IN KG
WEIGHT IN LBS
Coffee Maker Weight
6.750
14.88
Beverage Maker Weight
6.400
14.11
WEIGHT
TABLE 2
SUBTASK 25-37-40-870-009-A00
C.
GENERAL TECHNICAL DATA
(1)
Voltage: 115V/200V AC, 360 - 800 Hz, 3 Phases
(2)
Power Consumption: 2060 watt +/- 10%
(3)
Temperature Setting: 89°C +/- 1°C (192°F +/- 1.8°F)
(4)
Temperature in the Server: 82°C +/- 1°C (180°F +/- 1.8°F)
(5)
Overheat Temperature: 105°C +/- 8°C (221°F +/- 14.4°F)
(6)
Water Flow Rate: 2 liters (4.27 pt.) +/- 15% per minute at 1.7 bar (25 psi) water supply
pressure at the faucet
##(##<lep-entry>
<page-title>DESCRIPTION AND OPERATION</page-title>
<page-number>8</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 8
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
SUBTASK 25-37-40-800-002-A00
D.
RECOMMENDED PARTS
EFFECT: 9001-01-0000-01
RECOMMENDED PART
PART NUMBER
SUPPLIER'S CODE
ATLAS Rail
9601-01-0000-01
CAGE: CH550
(CMM 25-37-38) or
Sell GmbH
64759-151 or
64759-151-001 or
(ZODIAC ELECTRICAL INSERTS
EUROPE)
64759-151-101
Junostrasse 1
(CMM 25-32-93)
D-35745 Herborn
Serving Pot with Lid
9202-01-4000-01
Serving Pot without Lid
9002-01-4000-01
Germany
RECOMMENDED PARTS FOR ATLAS COFFEE MAKER
TABLE 3
EFFECT: 9002-01-0000-01
RECOMMENDED PART
PART NUMBER
SUPPLIER'S CODE
ARINC Rail
9602-01-0000-01
CAGE: CH550
(CMM 25-37-38)
Sell GmbH
Serving Pot with Lid
9202-01-4000-01
Serving Pot without Lid
9002-01-4000-01
(ZODIAC ELECTRICAL INSERTS
EUROPE)
Junostrasse 1
D-35745 Herborn
Germany
RECOMMENDED PARTS FOR ARINC COFFEE MAKER
TABLE 4
##(##<lep-entry>
<page-title>DESCRIPTION AND OPERATION</page-title>
<page-number>9</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 9
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
EFFECT: 9201-01-0000-01
RECOMMENDED PART
PART NUMBER
SUPPLIER'S CODE
ATLAS Rail
9601-01-0000-01
CAGE: CH550
(CMM 25-37-38) or
Sell GmbH
64759-151 or
64759-151-001 or
(ZODIAC ELECTRICAL INSERTS
EUROPE)
64759-151-101
Junostrasse 1
(CMM 25-32-93)
D-35745 Herborn
Serving Pot with Lid
9202-01-4000-01
Serving Pot without Lid
9002-01-4000-01
Germany
RECOMMENDED PARTS FOR ATLAS BEVERAGE MAKER
TABLE 5
EFFECT: 9202-01-0000-01
RECOMMENDED PART
PART NUMBER
SUPPLIER'S CODE
ARINC Rail
9602-01-0000-01
CAGE: CH550
(CMM 25-37-38)
Sell GmbH
Serving Pot with Lid
9202-01-4000-01
Serving Pot without Lid
9002-01-4000-01
(ZODIAC ELECTRICAL INSERTS
EUROPE)
Junostrasse 1
D-35745 Herborn
Germany
RECOMMENDED PARTS FOR ARINC BEVERAGE MAKER
TABLE 6
##(##<lep-entry>
<page-title>DESCRIPTION AND OPERATION</page-title>
<page-number>10</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 10
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
TESTING AND FAULT ISOLATION
TASK 25-37-40-99F-812-A00
1.
GENERAL
A.
This page block contains testing and fault isolation for the coffee / beverage maker.
B.
The procedures given below must be executed if a failure of the coffee / beverage maker is
found during use.
C.
Make sure that the unit is serviceable before it is put into or put back into service.
D.
Do all procedures in a clean area to prevent scratches or other damage of any part.
E.
For numbers in parenthesis which follow item names in the procedures, refer to the figures and
item numbers in the ILLUSTRATED PARTS LIST.
F.
Unless otherwise specified testing must be conducted in usual ambient conditions:
Temperature: +15 °C to +24 °C (+59.0 °F to +75.2 °F)
Relative Humidity: not greater than 85%
Ambient Pressure: 84 to 107 kPa
NOTE:
When the tests are conducted at ambient conditions that differ from above,
the actual conditions must be recorded.
NOTE:
Unless otherwise specified, tests made at environmental conditions other
than ambient as defined above, the ambient conditions must be conducted
to the following tolerances:
Temperature: +/- 3 °K (+/- 5.4 °F)
Pressure: +/- 5% of specified pressure
Voltage: +/- 5%
Current: +/- 10%
TASK 25-37-40-940-803-A00
2.
LIST OF TOOLS AND EQUIPMENT
The equipment and tools that follow are used in this section.
NOTE:
Equivalent alternatives can be used for items in the list.
ITEM
SPECIFICATION
SUPPLIER'S CODE
BONDING RESISTANCE
MEASURING DEVICE (PNR:
TY2323)
TEST VOLTAGE: 500 VOLT DC
METERING RANGE: 0 TO 6
MILLIOHM
ACCURACY: +/- 1%
BURSTER
PRAEZISIONSMESSTECHNIK
GMBH & CO KG
TALSTRASSE 1-5
D-76593 GERNSBACH
GERMANY
LIST OF TOOLS AND EQUIPMENT
TABLE 1001 (continued on next page)
##(##<lep-entry>
<page-title>TESTING AND FAULT ISOLATION</page-title>
<page-number>1001</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 1001
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
ITEM
SPECIFICATION
SUPPLIER'S CODE
HIGH VOLTAGE TEST DEVICE
(PNR: UH28M)
TEST VOLTAGE: 1500 VOLT AC
ACCURACY: +/- 1%
METERING RANGE: 0 TO 10
MILLIAMPERE
ACCURACY: +/- 2%
ELEKTRONISCHES
LABORATORIUM
LEMBERGSTRASSE 23
D-70825 KORNTALMUENCHINGEN
GERMANY
INSULATION RESISTANCE
TEST DEVICE (PNR: ISOLAVI
8)
TEST VOLTAGE: 500 VOLT DC
METERING RANGE: 0 TO >/=
200 MEGOHM,
ACCURACY: +/- 2 %
K+S MESSTECHNIK SERVICE
GBR
SERVICE FUER H&B ELIMA
PRODUKTE
AM SCHLANGENSEE 115
D-64807 DIEBURG
GERMANY
MANOMETER (PNR: RF 160 /
D401S)
RANGE: 0 TO 25 BAR (0 TO
362.8 PSI)
ACCURACY: CLASS 1
ROHRFEDER INDUSTRY
MECHANICAL BALANCE (PNR: RANGE: 0.050 KG TO 100 KG
NO. 7742)
(0.11 LBS TO 220.46 LBS)
GRADUATION: 0.050 KG (0.11
LBS)
SOEHNLE INDUSTRIAL
SOLUTIONS GMBH & CO. KG
GAILDORFER STRASSE 6
D-71522 BACKNANG
GERMANY
MULTIMETER (PNR: M240A)
AMPERE RANGE: 0 - 16 A
ACCURACY: +/- 1.5%
VOLT RANGE: 0 - 500 V AC
ACCURACY: +/- 0.5%
CAGE: D0290
GMC-I MESSTECHNIK GMBH
SUEDWESTPARK 15
90449 NUERNBERG
GERMANY
TEMPERATURE MEASURING
DEVICE (PNR: TESTO 946)
RANGE UNIT: -200 °C TO
+1370 °C (-328 °F TO 2498 °F)
ACCURACY UNIT: +/- 1.8 °K
(3.24 °F)
RANGE SENSOR: -60 °C TO
+250 °C (-76 °F TO 482 °F)
ACCURACY SENSOR: +/- 1.5
°K (2.70 °F)
CAGE: D2238
TESTO AG
TESTO-STRASSE 1
D79853 LENZKIRCH
GERMANY
TEST PUMP (PNR: RP 50-60)
TESTING AND PRESSURE
RANGE: 0 - 60 BAR, 1 BAR
STEPS (0 - 860 PSI, 20 PSI
STEPS)
CAGE: C0273
ROTHENBERGER
WERKZEUGE GMBH
INDUSTRIESTRASSE 7
D-65779 KELKHEIM
GERMANY
LIST OF TOOLS AND EQUIPMENT
TABLE 1001
TASK 25-37-40-94D-801-A00
3.
LIST OF STANDARD TOOLS
##(##<lep-entry>
<page-title>TESTING AND FAULT ISOLATION</page-title>
<page-number>1002</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 1002
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
The standard tools that follow are used in this section.
NOTE:
Equivalent alternatives can be used for items in the list.
ITEM
SUPPLIER'S CODE
BENCH POWER SUPPLY
COMMERCIALLY AVAILABLE
OHMMETER
COMMERCIALLY AVAILABLE
LIST OF STANDARD TOOLS
TABLE 1002
TASK 25-37-40-200-801-A00
4.
VISUAL INSPECTION
Do a visual inspection in accordance with chapter CHECK.
TASK 25-37-40-700-803-A00
5.
FUNCTIONAL TESTS
A.
Install the coffee / beverage maker to the rail and secure the coffee / beverage maker to the rail
by use of the two locking mechanisms.
B.
Check the locking mechanisms for correct function.
C.
Connect coffee / beverage maker with rail to the water and the power supplies on the test
bench facility.
##(##<lep-entry>
<page-title>TESTING AND FAULT ISOLATION</page-title>
<page-number>1003</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 1003
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
EFFECT: 9001-01-0000-01, 9201-01-0000-01
0-15A AC
A
115 / 200V
360 - 800 Hz
3 PHASE
4500 WATT
A
A
V
4
5
6
V
RAIL
ASSY
PL1
AC-NEUTRAL
STATIC
GROUND
WATER
SUPPLY
PRESSURE SHUT OFF GAUGE
REGULATOR VALVE
0-382 PSIG
CH550_C253740_TFI01_R00.cgm
1
2
3
V
TEST SET-UP (ATLAS)
FIGURE 1001
##(##<lep-entry>
<page-title>TESTING AND FAULT ISOLATION</page-title>
<page-number>1004</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 1004
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
EFFECT: 9002-01-0000-01, 9202-01-0000-01
0-15A AC
A
115 / 200V
360 - 800 Hz
3 PHASE
4500 WATT
A
A
1
2
3
V
V
4
5
6
V
ELECTRICAL CONNECTOR
RADIALL P/N 617610189
OR EQUIVALENT
PL1
CH550_C253740_TFI02_R00.cgm
AC-NEUTRAL
STATIC
GROUND
WATER
SUPPLY
PRESSURE SHUT OFF GAUGE
REGULATOR VALVE
0-382 PSIG
TEST SET-UP (ARINC)
FIGURE 1002
D.
Make sure that the water supply to rail is off.
E.
Set the water pressure to nominally 1.7 bar (25 psi) static pressure.
F.
Supply 115 V AC with Bench Power Supply to the rail.
G.
Push ‘Power On’ switch.
NOTE:
H.
The current flow must be zero, measured by the Multimeter (PNR: M240A).
NOTE:
I.
‘Power On’ and ‘Low Water’ lights must illuminate.
Otherwise pull the circuit breaker.
Push the ‘Lamp Test’ switch.
NOTE:
All lights must illuminate.
J.
Release the ‘Lamp Test’ switch.
K.
With power ‘ON’, open the shut off valve at the test bench facility.
L.
The water tank fill automatically, venting through the float valve.
NOTE:
The float valve must not discharge any water once the pressure is up.
M.
When the tank is full, check that the ‘Low Water’ light extinguishes.
N.
The heating elements must switch on.
O.
Measure the current flow with the Multimeter (PNR: M240A).
##(##<lep-entry>
<page-title>TESTING AND FAULT ISOLATION</page-title>
<page-number>1005</page-number>
<page-date>
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</lep-entry>##)##
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
NOTE:
Check the current input values in accordance with the task TESTING AND
FAULT ISOLATION, 12..
P.
Make sure that water flows when the faucet is fully open.
Q.
Check the current input values in accordance with the task TESTING AND FAULT ISOLATION,
12..
R.
Check the water system for leaks.
S.
Measure the current flow with the Multimeter (PNR: M240A).
T.
The heating elements must switch off when the water temperature is 89ºC (192ºF).
U.
The current flow must be zero measured by the Multimeter (PNR: M240A).
V.
Operate the faucet and check that the thermistor circuit response time is max. 15 seconds.
NOTE:
W.
Make sure that the control system maintains a maximum water temperature in accordance with
the task TESTING AND FAULT ISOLATION, 12. measured at the faucet using the Temperature
Measuring Device (PNR: testo 946), while withdrawing 1 liter (2.11 liquid pt.) of water into a
measuring jug, after a minimum of 3 cycles from cold.
NOTE:
X.
Otherwise pull the circuit breaker.
Check the temperature after each cycle.
While the heating elements are energized, remove phase B or phase C to make sure that the
‘Fault’ light illuminates ‘yellow’.
NOTE:
The ‘FAULT’ light extinguishes when the coffee / beverage maker will be
restarted switching the ‘POWER ON’ button.
EFFECT: 9001-01-0000-01, 9002-01-0000-01
Y.
Put server and brew cup in the coffee maker and pull down handle of the brew head.
##(##<lep-entry>
<page-title>TESTING AND FAULT ISOLATION</page-title>
<page-number>1006</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
EFFECT: 9001-01-0000-01, 9002-01-0000-01
"BREW TEA" "LAMP TEST"
Button
Button
"FAULT"
Indicator Light
"POWER ON"
Button
"BREW COFFEE"
Button
CH550_C253740_TFI03_R00.cgm
"LOW WATER"
Indicator Light
COFFEE MAKER SWITCH PANEL
FIGURE 1003
##(##<lep-entry>
<page-title>TESTING AND FAULT ISOLATION</page-title>
<page-number>1007</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
EFFECT: 9201-01-0000-01, 9202-01-0000-01
"LAMP TEST"
Button
"FAULT"
Indicator Light
"POWER ON"
Button
"BREW"
Button
CH550_C253740_TFI04_R00.cgm
"LOW WATER"
Indicator Light
BEVERAGE MAKER SWITCH PANEL
FIGURE 1004
EFFECT: 9001-01-0000-01, 9002-01-0000-01
Z.
Start the brew cycle by pushing the “BREW COFFEE” button.
AA.
The “BREW COFFEE” LED illuminates yellow.
AB.
The brewing cycle starts, when the hot water temperature is reached.
AC.
The brewing cycle is finished, when the “BREW COFFEE” LED extinguishes.
AD.
Check that the control system maintains a maximum water temperature measured in the server
with the Temperature Measuring Device (PNR: testo 946) after a minimum of 3 brew cycles.
AE.
Start the brew cycle by pushing the “BREW TEA” button.
AF.
The “BREW TEA” LED illuminates yellow.
AG.
The brewing cycle starts, when the hot water temperature is reached.
AH.
The brewing cycle is finished, when the “BREW TEA” LED extinguishes.
EFFECT: 9001-01-0000-01, 9002-01-0000-01
AI.
Check the following functions of the coffee maker:
(1)
The coffee server is installed, the brew cup is removed and the primary latch assy is
closed.
NOTE:
The coffee maker must not brew.
##(##<lep-entry>
<page-title>TESTING AND FAULT ISOLATION</page-title>
<page-number>1008</page-number>
<page-date>
</page-date>
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
(2)
The coffee server is removed, the brew cup is installed and the primary latch assy is
closed.
NOTE:
(3)
The coffee server and the brew cup are removed and the primary latch assy is closed.
NOTE:
(4)
The coffee maker must not brew.
The coffee maker must not brew.
The coffee server and the brew cup are installed and the primary latch assy is opened.
NOTE:
The coffee maker must not brew.
EFFECT: 9201-01-0000-01, 9202-01-0000-01
AJ.
Check the following functions of the beverage maker:
(1)
The beverage server is removed and the primary latch assy is closed.
NOTE:
(2)
The beverage maker must not brew.
The beverage server is installed and the primary latch assy is opened.
NOTE:
The beverage maker must not brew.
AK.
During heating elements are energized remove phase B or phase C to check that the ‘Fault’
light illuminates ‘yellow’.
AL.
Shut off the power supply and shut on the power supply again to reset the yellow failure.
NOTE:
The “FAULT” LED must be extinguished.
##(##<lep-entry>
<page-title>TESTING AND FAULT ISOLATION</page-title>
<page-number>1009</page-number>
<page-date>
</page-date>
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</lep-entry>##)##
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
INDICATOR
INDICATION
“POWER ON”
Illuminates “White” when the coffee/beverage maker is
switched on.
“BREW COFFEE”
Illuminates “Yellow” when pushed. When the brew cycle
is finished the “Yellow” LED will extinguish.
“BREW TEA”
“LOW WATER”
Illuminates “Red” when the coffee/beverage maker is
powered and the tank is not fully filled with water.
The “Red” LED extinguishes when tank is fully filled.
“LAMP TEST”
When push button “Low Water” is pushed, a lamp test
will be done and all LED of the switch assy will illuminate
while push button is pushed.
“FAULT”
Illuminates “Yellow” at minor failure (one Phase (B) or (C)
is interrupted, or one Heating element failed or a MOSFET of the Solid State Relay is defect). If so the coffee/
beverage maker can be operated but the brew cycle
times will be increased.
NOTE:
The “FAULT” LED continue to
illuminate until service is done and
the restart button is pushed.
Illuminates “Red” at major failure (e.g. thermistor sensor
shorted or open, or the overheat cut-off switch is
activated, or one of the two thermistor sensors sending
overheat). The coffee/beverage maker is shut down and
can only be reactivated after fault correction and pushing
the reset button.
MEANING OF THE LED INDICATION
TABLE 1003
TASK 25-37-40-700-804-A00
6.
HIGH VOLTAGE / DIELECTRIC AND INSULATION RESISTANCE TEST
WARNING:
MAKE SURE THAT YOU HAVE NO CONTACT WITH THE UNIT. PARTS OF THE
UNIT CARRY HIGH VOLTAGE. ELECTRICAL SHOCKS ARE DANGEROUS.
CAUTION:
COMPONENTS WHICH USUALLY NOT CAN RESISTANT THE TEST VOLTAGES
SUCH AS FILTERS, PROTECTION DIODES, CAPACITORS, EMI FILTER, ETC.
MUST BE DISCONNECTED OR ISOLATED FROM WIRING BEFORE THE TEST
IS CONDUCTED. MAKE SURE THAT EVERY COMPONENT IS DISCONNECTED
AS SHOWN IN GENERAL PREPARATION. AFTER THE END OF THE TEST
SEQUENCE, THE DISCONNECTED ITEMS MUST BE RECONNECTED.
##(##<lep-entry>
<page-title>TESTING AND FAULT ISOLATION</page-title>
<page-number>1010</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
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PAGE 1010
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
SUBTASK 25-37-40-700-009-A00
A.
HIGH VOLTAGE / DIELECTRIC TEST
(1)
General
The function of the high voltage /dielectric test is to guarantee the sufficient dielectric
strength of the equipment.
(2)
High Voltage / Dielectric Test
(a)
General Preparation
1
Use drawings in the page block SCHEMATICS AND WIRING
DIAGRAMS to identify the test points.
2
Before the test disconnect
–
the plug D02P from the plug D02J of the item M001
–
the plug D05P of the items B001, B002, B003 and TS03 from
the plug D05J of the item M001
3
Check the wires of the item M003 to the plug D03P visually.
4
Check the wires from the items TS01, TS02, TS05, S001 to S004 to
the plug D04P visually.
5
Check the wires from S005 to the plug D06P visually.
EFFECT: 9001-01-0000-01, 9201-01-0000-01
(b)
Test Procedure - Variant 1
1
Do the high voltage / dielectric test between all terminals as listed in
the following table:
TEST POINTS
D01PB(4)
to
D01PB(5), D01PB(1), D01PB(2),
D05P(D5-4), D05P(D5-2), D05P(D1-2),
D01PB(3) or D01PB(6)
D01PB(5)
to
D01PB(1), D01PB(2), D05P(D5-4),
D05P(D5-2), D05P(D1-2), D01PB(3) or
D01PB(6)
D01PB(1)
to
D01PB(2), D05P(D5-4), D05P(D5-2),
D05P(D1-2), D01PB(3) or D01PB(6)
D01PB(2)
to
D05P(D5-4), D05P(D5-2), D05P(D1-2),
D01PB(3) or D01PB(6)
TEST POINTS - VARIANT 1
TABLE 1004 (continued on next page)
##(##<lep-entry>
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<page-number>1011</page-number>
<page-date>
</page-date>
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</lep-entry>##)##
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
TEST POINTS
D05P(D54)
to
D05P(D5-2), D05P(D1-2), D01PB(3) or
D01PB(6)
D05P(D52)
to
D05P(D1-2), D01PB(3) or D01PB(6)
D05P(D12)
to
D01PB(3) or D01PB(6)
TEST POINTS - VARIANT 1
TABLE 1004
2
Apply with the High Voltage Test Device (PNR: UH28M) the test
voltage between all terminals as given in the table TABLE 1004.
NOTE:
The test voltage must be applied and removed at a
equal rate of 250 to 500 volts per second within 20
seconds.
NOTE:
The equipment must resistant the high voltage /
dielectric test without damage.
NOTE:
The maximum leakage current must not be more
than 2.0 mA.
EFFECT: 9002-01-0000-01, 9202-01-0000-01
(c)
Test Procedure - Variant 2
1
Do the high voltage / dielectric test between all terminals as listed in
the following table:
TEST POINTS
D02P(D51)
to
D02P(D5-3), D02P(D5-4), D02P(D5-2),
D05P(D5-4), D05P(D5-2), D05P(D1-2),
D02P(C1-1)
D02P(D53)
to
D02P(D5-4), D02P(D5-2), D05P(D5-4),
D05P(D5-2), D05P(D1-2), D02P(C1-1)
D02P(D54)
to
D02P(D5-2), D05P(D5-4), D05P(D5-2),
D05P(D1-2), D02P(C1-1)
D02P(D52)
to
D05P(D5-4), D05P(D5-2), D05P(D1-2),
D02P(C1-1)
D05P(D54)
to
D05P(D5-2), D05P(D1-2), D02P(C1-1)
TEST POINTS - VARIANT 2
TABLE 1005 (continued on next page)
##(##<lep-entry>
<page-title>TESTING AND FAULT ISOLATION</page-title>
<page-number>1012</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
TEST POINTS
D05P(D52)
to
D05P(D1-2), D02P(C1-1)
D05P(D12)
to
D02P(C1-1)
TEST POINTS - VARIANT 2
TABLE 1005
2
(d)
Apply with the High Voltage Test Device (PNR: UH28M) the test
voltage between all terminals as given in the table TABLE 1005.
NOTE:
The test voltage must be applied and removed at a
equal rate of 250 to 500 volts per second within 20
seconds.
NOTE:
The equipment must resistant the high voltage /
dielectric test without damage.
NOTE:
The maximum leakage current must not be more
than 2.0 mA.
Do the insulation resistance test in accordance to TESTING AND FAULT
ISOLATION, 6.B..
SUBTASK 25-37-40-700-010-A00
B.
INSULATION RESISTANCE TEST
(1)
(2)
General
(a)
The function of the insulation resistance test is to make sure, that the
insulation has not been damaged during the high voltage / dielectric test.
(b)
The insulation resistance test must be done after finalization of the high
voltage / dielectric test.
Test Procedure
EFFECT: 9001-01-0000-01, 9201-01-0000-01
(a)
Do the insulation resistance with the Insulation Resistance Test Device (PNR:
ISOLAVI 8) between the terminals as given in table TABLE 1004.
NOTE:
The insulation resistance must not be less than 200
MEGOHM.
EFFECT: 9002-01-0000-01, 9202-01-0000-01
(b)
Do the insulation resistance with the Insulation Resistance Test Device (PNR:
ISOLAVI 8) between the terminals as given in table TABLE 1005.
NOTE:
The insulation resistance must not be less than 200
MEGOHM.
##(##<lep-entry>
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<page-date>
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
SUBTASK 25-37-40-700-017-A00
C.
CLOSING PROCEDURE
(1)
Disconnect and remove the test equipment.
(2)
Connect the disconnected plugs
–
the plug D02P to the plug D02J of the item M001
–
the plug D05P of the items B001, B002, B003 and TS03 to the plug D05J of
the item M001
TASK 25-37-40-700-805-A00
7.
BONDING RESISTANCE TEST
A.
B.
General
(1)
The bonding and ground resistance test will be done to make sure correct bonding.
(2)
The bonding resistance must not be more than 5 MILLIOHM.
Preparation of the Bonding Resistance Test
(1)
Make sure that all connections are correctly fitted.
(2)
Make sure that all test points are clean.
(3)
Use the Bonding Resistance Measuring Device (PNR: TY2323) to do the bonding
resistance test.
NOTE:
The test voltage must be 500 V DC.
NOTE:
The test duration must be 10 seconds.
EFFECT: 9001-01-0000-01, 9201-01-0000-01
C.
Bonding Resistance Test
(1)
General Preparation
Use the drawings in the page block SCHEMATICS AND WIRING DIAGRAMS to
identify the test points.
(2)
Test Procedure
Do the bonding measurement between all terminals listed in the following table:
TEST POINTS
D01P
contact F & G to
GD02
Electrical Box Ground Stud
D01P
contact F & G to
GD05
Rear Plate
TEST POINTS FOR GROUNDING AND BONDING
TABLE 1006 (continued on next page)
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PAGE 1014
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
TEST POINTS
D01P
contact F & G to
GD06
Tank Ground Stud
D01P
contact F & G to
GD08
Case Ground
D01P
contact F & G to
GD09
Lid Electrical Box Ground Stud
TEST POINTS FOR GROUNDING AND BONDING
TABLE 1006
EFFECT: 9002-01-0000-01, 9202-01-0000-01
D.
Bonding Resistance Test
(1)
General Preparation
Use the drawings in the page block SCHEMATICS AND WIRING DIAGRAMS to
identify the test points.
(2)
Test Procedure
Do the bonding measurement between all terminals listed in the following table:
TEST POINTS
D01PB
contact 3 & 6 to
GD02
Electrical Box Ground Stud
D01PB
contact 3 & 6 to
GD05
Rear Plate
D01PB
contact 3 & 6 to
GD06
Tank Ground Stud
D01PB
contact 3 & 6 to
GD08
Case Ground
D01PB
contact 3 & 6 to
GD09
Lid Electrical Box Ground Stud
TEST POINTS FOR GROUNDING AND BONDING
TABLE 1007
TASK 25-37-40-700-806-A00
8.
TEST OF THE TEMPERATURE SENSORS
A.
Disconnect the plug D04P from the electrical box assy.
##(##<lep-entry>
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CH550_C253740_TFI05_R00.cgm
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
PLUG D04P
FIGURE 1005
B.
Measure the resistance of temperature sensor TS01 between pin G2-1 and G2-5 with the
Ohmmeter.
C.
The resistance must be 100 kΩ (+/- 1 kΩ) at a water temperature of 25°C (77°F) and 7.7 kΩ
(+/- 100 Ω) at 90°C (194°F).
D.
Measure the resistance of temperature sensor TS02 between pin G2-9 and G5-1 with the
Ohmmeter.
E.
The resistance must be 100 kΩ (+/- 1 kΩ) at a water temperature of 25°C (77°F) and 7.7 kΩ
(+/- 100 Ω) at 90°C (194°F).
NOTE:
F.
The temperature sensor is ok when both values are ok.
Connect the plug D04P to the electrical box assy.
TASK 25-37-40-700-807-A00
9.
TEST OF THE TANK LEVEL SENSOR
NOTE:
The tank level sensor is included in the temperature sensor TS02.
A.
Make sure the coffee/beverage maker tank is not filled with water and the Water Supply valve is
closed.
B.
Switch on the Power supply.
C.
Push “POWER ON” switch.
NOTE:
Power on and low water light must illuminate.
D.
Open water supply valve.
E.
When tank is filled, low water light must extinguish.
NOTE:
Low Water circuit is ok.
NOTE:
When the tank is filled and the low water light is illuminated, replace tank
level sensor TS02
TASK 25-37-40-700-808-A00
10.
TEST OF THE OVERHEAT DEVICE TS03
##(##<lep-entry>
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<page-date>
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PAGE 1016
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
WARNING:
MAKE SURE THAT THE TANK IS FILLED WITH WATER DURING THE
OVERHEAT TEST.
A.
Make sure that the coffee / beverage maker is de-energized by pushing the ‘POWER ON’
button.
B.
Close the shut off valve (refer to figure Fig. 1001 and figure Fig. 1002) and open the faucet for
a short time to release the pressure in the water tank.
C.
Remove the temperature sensors TS01, TS02 and install dummy plugs.
NOTE:
The temperature sensors TS01 and TS02 will stay in operation by measure
ambient.
D.
Provide a short cut between the metal-end of the temperature sensor TS02 and the static
ground of the tank.
E.
Install the temperature sensor of the Temperature Measuring Device (PNR: testo 946) on the
tank close to the contact area of the overheat switch.
F.
Open the shut off valve (refer to figure Fig. 1001 and figure Fig. 1002) to supply water to the
coffee / beverage maker.
G.
Push the ‘POWER ON’ button.
H.
Record the temperature of the installed temperature sensor of the Temperature Measuring
Device (PNR: testo 946) in the moment when the reset button in the overheat switch pops out.
NOTE:
I.
Check that the 3 pole overheat switch has disconnected all 3 phases from the power supply
when activated.
NOTE:
The ‘Fault’ light must illuminate ‘RED’.
NOTE:
Switch off the coffee / beverage maker, if the measured temperature
between water tank and the 3 pole overheat switch will run out of the
tolerance as given in the task “NOMINAL VALUES”.
WARNING:
J.
The temperature must be 105ºC +/- 8ºC (221ºF +/- 14.4ºF).
BE CAREFUL BY OPENING THE FAUCET IF THE WATER TANK IS ON A
TEMPERATURE OF 100°C (212°F) OR HIGHER, BECAUSE OF HOT STEAM
AND SPRAY OF THE HOT WATER.
Switch off the coffee / beverage maker and cool down the water tank.
NOTE:
Wait approximately 15 min to get a temperature below 100°C (212°F) or
open the faucet to remove water to cool down the water tank.
K.
Close the water supply by the Shut-off-valve.
L.
Open the faucet for a short time to decrease the pressure in the water tank.
M.
Install the temperature sensors TS01, TS02 to the water tank.
N.
Reset the 3 pole overheat switch.
O.
Push the ‘POWER ON’ button and push the reset button on the rear side of the electrical box
assy to erase the failure memory.
P.
The ‘FAULT’ light extinguishes.
##(##<lep-entry>
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
Q.
Push the ‘POWER ON’ button to shut off the coffee / beverage maker and remove the server.
R.
Open the drain valve to drain the water tank.
TASK 25-37-40-700-816-A00
11.
TEST OF THE HEATING ELEMENTS
Disconnect the connector D05P from the electrical box assy.
CH550_C253740_TFI06_R00.cgm
A.
CONNECTOR D05P
FIGURE 1006
B.
Measure with the Ohmmeter a resistance of 5,9Ω (+/- 4Ω) between D1-1 to D1-2 to measure
the heating element B003.
C.
Measure with the Ohmmeter a resistance of 5,9Ω (+/- 4Ω) between D5-1 to D5-2 to measure
the heating element B002.
D.
Measure with the Ohmmeter a resistance of 5,9Ω (+/- 4Ω) between D5-3 to D5-4 to measure
the heating element B001.
E.
Connect the connector D05P to the electrical box assy.
TASK 25-37-40-700-817-A00
12.
NOMINAL VALUES
SUBTASK 25-37-40-700-018-A00
A.
POWER CONSUMPTION
(1)
For the measurement of the power consumption use the Multimeter (PNR: M240A).
(2)
The input current value (Ampere) must be:
Phase A: 6.1 A (+/- 0.6 A)
Phase B: 5.9 A (+/- 0.6 A)
Phase C: 5.9 A (+/- 0.6 A)
NOTE:
The current measuring must be done at a supply of 115V (400Hz)
Phase against Neutral.
##(##<lep-entry>
<page-title>TESTING AND FAULT ISOLATION</page-title>
<page-number>1018</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 1018
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
SUBTASK 25-37-40-700-019-A00
B.
TEMPERATURE
(1)
For the measurement of the temperature use the Temperature Measuring Device
(PNR: testo 946).
(2)
Temperature Setting of water flow out of the faucet: 90.0°C +/– 1.0°K (194.0°F +/–
1.8°F)
NOTE:
(3)
The temperature of 1l withdrawn water will be below 90°C
(194.0°F).
Overheat Temperature: 105.0°C +/– 8.0°K (221.0°F +/– 14.4°F)
SUBTASK 25-37-40-700-020-A00
C.
BREW TIME
(1)
The brew coffee time is 3min 10sec (+/- 15sec) at 1.7 bar.
(2)
The brew tea time is 1min 50sec (+/- 15sec) at 1.7 bar.
SUBTASK 25-37-40-700-021-A00
D.
WEIGHT
(1)
After assembling of the coffee / beverage maker and finishing of all tests the actual
weight must be determined.
(2)
Use the Mechanical Balance (PNR: No. 7742) to measure the weights:
max. Structural Weight Coffee Maker: 6.75 kg (14.88 lb.)
max. Structural Weight Beverage Maker: 6.40 kg (14.11 lb.)
TASK 25-37-40-700-818-A00
13.
WATER SYSTEM TESTS
SUBTASK 25-37-40-700-022-A00
A.
WATER TIGHTNESS / PROOF PRESSURE TEST
(1)
Connect the coffee / beverage maker to the Test Pump (PNR: RP 50-60) with the
additional Manometer (PNR: RF 160 / D401S) (refer to figure Fig. 1007).
NOTE:
The pressure relief valve outlet must be blocked.
##(##<lep-entry>
<page-title>TESTING AND FAULT ISOLATION</page-title>
<page-number>1019</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 1019
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
Hydraulic pressure
water pump
Manometer
Manometer
EUT
V1
V2
Water
inlet
CH550_C253740_TFI07_R00.cgm
V3
TEST SET UP FOR THE PRESSURE TESTS
FIGURE 1007
(2)
Open the faucet.
(3)
Open the shut of valves V1 and V3 (refer to figure Fig. 1007).
(4)
Pump water with the Test Pump (PNR: RP 50-60) until all the air has left the coffee /
beverage maker.
(5)
Close the faucet.
(6)
Apply 12.96 bar (188 psi) to the coffee / beverage maker.
(7)
Close the shut of valves V1 and V3 (refer to figure Fig. 1007).
(8)
Hold pressure for 5 minutes.
(9)
Check the system visually for leakage and monitor the manometer.
NOTE:
There must not be any leakage, permanent deformation or
structural defect.
(10)
Open the shut of valves V1, V2 and V3 (refer to figure Fig. 1007) to release the
pressure.
(11)
Disconnect the coffee / beverage maker from the Test Pump (PNR: RP 50-60) and the
additional Manometer (PNR: RF 160 / D401S) (refer to figure Fig. 1007).
NOTE:
The pressure relief valve must be de-blocked.
##(##<lep-entry>
<page-title>TESTING AND FAULT ISOLATION</page-title>
<page-number>1020</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 1020
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
SUBTASK 25-37-40-700-023-A00
B.
PRESSURE RELIEF VALVE TEST
(1)
Connect the coffee / beverage maker to the Test Pump (PNR: RP 50-60) with the
additional Manometer (PNR: RF 160 / D401S) (refer to figure Fig. 1007).
(2)
Adjust the pressure relief valve so that it is closed.
(3)
Open the faucet.
(4)
Open the shut of valves V1 and V3 (refer to figure Fig. 1007).
(5)
Pump water with the Test Pump (PNR: RP 50-60) until all the air has left the coffee /
beverage maker.
(6)
Close the faucet.
(7)
Apply 10.3 bar (150 psi) to the coffee / beverage maker.
(8)
Close the shut of valves V1 and V3 (refer to figure Fig. 1007).
(9)
Adjust the pressure relief valve to 9.9 +/– 0.3 bar (144 ± 4 psi) so that water will flow
from the relief valve.
NOTE:
Replace or clean the relief valve if it is not in these limits.
(10)
Open the shut of valves V1, V2 and V3 (refer to figure Fig. 1007) to release the
pressure.
(11)
Disconnect the coffee / beverage maker from the Test Pump (PNR: RP 50-60) and the
additional Manometer (PNR: RF 160 / D401S) (refer to figure Fig. 1007).
NOTE:
The pressure relief valve must be de-blocked.
TASK 25-37-40-810-802-A00
14.
FAULT ISOLATION
STEP
5.G
5.I.
TROUBLE
PROBABLE CAUSE
The “Power On” and “Low
No electrical power at the
Water” lights do not illuminate Coffee Maker or Beverage
Maker
During “Lamp Test” not all
lights illuminate
CORRECTIVE PROCEDURE
Check the Power Supply
Check the wires from D01PB
to D02P
The electrical box is defect
Change the electrical box
The switch board assy is
defect
Change the switch board
assy
The electrical box is defect
Change the electrical box
The switch board assy is
defect
Change the switch board
assy
FAULT ISOLATION
TABLE 1008 (continued on next page)
##(##<lep-entry>
<page-title>TESTING AND FAULT ISOLATION</page-title>
<page-number>1021</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 1021
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
STEP
TROUBLE
PROBABLE CAUSE
CORRECTIVE PROCEDURE
5.L.
Water discharges through the The float valve assy is defect Change the float valve
float valve
5.N.
The heating elements do not
switch on
5.R.
5.AE.
5.AF.
The heating elements do not
switch off
The coffee maker does not
brew
The heating element(s) is/are Change the corresponding
defect
heating element(s)
The temperature sensor(s)
is/are defect
Change the corresponding
temperature sensor(s)
The electrical box is defect
Change the electrical box
The temperature sensor(s)
is/are defect
Change the corresponding
temperature sensor(s)
The electrical box is defect
Change the electrical box
The brew cup is defect
Change the brew cup
The reed sensor is defect
Change the reed sensor
The microswitch is defect
Change the microswitch
The electrical box is defect
Change the electrical box
The beverage maker does not The reed sensor is defect
brew
The microswitch is defect
The electrical box is defect
Change the reed sensor
Change the microswitch
Change the electrical box
FAULT ISOLATION
TABLE 1008
##(##<lep-entry>
<page-title>TESTING AND FAULT ISOLATION</page-title>
<page-number>1022</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 1022
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
SCHEMATICS AND WIRING DIAGRAMS
TASK 25-37-40-99F-813-A00
1.
GENERAL
A.
This page block provides all the schematics, wiring diagrams and interconnecting diagrams of
the wiring, modules and sub-assemblies.
B.
Refer to page block TESTING AND FAULT ISOLATION for electrical test procedures.
TASK 25-37-40-990-801-A00
2.
SCHEMATICS
Not applicable.
EFFECT: 9001-01-0000-01
TASK 25-37-40-990-802-A00
3.
ELECTRICAL COMPONENTS - WIRING DIAGRAMS - COFFEE MAKER (ATLAS)
SUBTASK 25-37-40-990-003-A00
A.
ELECTRICAL COMPONENTS - COFFEE MAKER (ATLAS)
ITEM
NOMENCLATURE
QTY
PART NUMBER
B001
HEATING ELEMENT
1
9002-01-3201
B002
HEATING ELEMENT
1
9002-01-3201
B003
HEATING ELEMENT
1
9002-01-3201
D01P
PLUG, PIN
1
CA3106R165-1P-F80
PART OF ITEM 35
D02P
PLUG, FEMALE
1
SP2CE1F8200AA
D04P
PLUG, FEMALE
1
SP2HK1F8200AA
D05P
CONNECTOR
1
SP2BC1M8201AA
GD02
GROUND STUD
1
0-212-006400000
GD03
GROUND STUD
1
0-212-012000000
GD05
GROUND STUD
1
0-212-006400000
GD08
GROUND STUD
1
0-212-006400000
GD09
GROUND STUD
1
0-212-006400000
M001
MOTHER PCB
1
9002-01-2100-01
PART OF ITEM M004
ELECTRICAL PARTS - COFFEE MAKER (ATLAS)
TABLE 2001 (continued on next page)
##(##<lep-entry>
<page-title>SCHEMATICS AND WIRING DIAGRAMS</page-title>
<page-number>2001</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 2001
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
ITEM
NOMENCLATURE
QTY
PART NUMBER
M002
CONTROL PCB CM
1
9002-01-2200-01
PART OF ITEM M004
M003
SWITCH BOARD CPL
1
9002-01-2500-01
M004
ELECTRICAL BOX ASSY
1
9002-01-2900-01
R005
BONDING LEAD ASSY
3
RGS3132-005
S001
REED SENSOR
1
PRX1500-514B
S002
MICROSWITCH
1
170018
S003
SOLENOID VALVE
1
VA721-015E20SAL6002800SW
RESET BUTTON
1
9002-01-2300-01
+
S004
S005
PART OF ITEM M004
TS01
TEMPERATURE SENSOR
1
TT4-100KC6-22BE4
TS02
TEMPERATURE SENSOR
1
TT4-100KC6-22BE4
TS03
TEMPERATURE LIMITER,
105°C
1
BS0141
TS05
EXTENDED LEVEL PROBE
1
6001-99-0606
0007
PIN SEALING(16)
1
225-0071-000
PART OF ITEM 35
0009
WIRE(AWG16)
AR
M22759-8-16-9
0010
WIRE(AWG12)
AR
M22759-8-12-9
0011
WIRE(AWG22)
AR
M22759-8-22-9
0012
SLEEVING, BLACK
AR
GM32BK (RNF100-1-8)
0013
SLEEVING
AR
S200-2-5MM
0014
ACTUATOR
1
JE5
0023
PIN, AWG14-16
6
MC114NAA
0024
SOCKET, AWG22-26
16
FC422P9AA
0025
SOCKET, AWG14-16
4
FC114P2AAPA907
0026
SOCKET, AWG12
2
FC1212P2AA
0030
TERMINAL LUG
6
320565
0031
TERMINAL LUG
3
36161
ELECTRICAL PARTS - COFFEE MAKER (ATLAS)
TABLE 2001 (continued on next page)
##(##<lep-entry>
<page-title>SCHEMATICS AND WIRING DIAGRAMS</page-title>
<page-number>2002</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 2002
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
ITEM
NOMENCLATURE
QTY
PART NUMBER
0032
TERMINAL LUG
2
320574
PART OF ITEM 35
0033
GROMMET
1
6001-99-0591
0035
WIRE BUNDLE
1
9001-01-2510-01
0039
TIE WRAP
30
T18RHS
0040
SCREW
6
MS27039C0806
0041
WASHER
12
NAS1149FN832P
0042
NUT
6
MS21043-08
0043
WASHER
2
SP25C (MW182)
1
DIN985M5A2
FOR GROUNDING GD06
TANK
0044
NUT
FOR GROUNDING GD06
TANK
0052
WIRE LIST
1
9001-01-2000-01
0060
IDENT SLEEVE "0"
2
AC948-0
0061
IDENT SLEEVE "1"
2
AC948-1
0062
IDENT SLEEVE "2"
2
AC948-2
0063
IDENT SLEEVE "3"
2
AC948-3
0064
IDENT SLEEVE "4"
2
AC948-4
0066
IDENT SLEEVE "6"
8
AC948-6
0067
IDENT SLEEVE "7"
6
AC948-7
0068
IDENT SLEEVE "8"
1
AC948-8
0069
IDENT SLEEVE "9"
1
AC948-9
0070
IDENT SLEEVE "0"
1
AC964-0
0071
IDENT SLEEVE "1"
7
AC964-1
0072
IDENT SLEEVE "2"
1
AC964-2
0073
IDENT SLEEVE "3"
1
AC964-3
0074
IDENT SLEEVE "4"
1
AC964-4
0075
IDENT SLEEVE "5"
1
AC964-5
ELECTRICAL PARTS - COFFEE MAKER (ATLAS)
TABLE 2001
##(##<lep-entry>
<page-title>SCHEMATICS AND WIRING DIAGRAMS</page-title>
<page-number>2003</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 2003
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
SUBTASK 25-37-40-990-006-A00
B.
WIRING DIAGRAMS - COFFEE MAKER (ATLAS)
(1)
Electrical Installation 9001-01-2000-01 sheet 1 (refer to Fig. 2001)
(2)
Wiring Diagram 9001-01-2000-01 sheet 2 (refer to Fig. 2002)
(3)
Electrical Identification 9001-01-2000-01 sheet 3 (refer to Fig. 2003)
##(##<lep-entry>
<page-title>SCHEMATICS AND WIRING DIAGRAMS</page-title>
<page-number>2004</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 2004
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
ELECTRICAL INSTALLATION - COFFEE MAKER (ATLAS)
FIGURE 2001
##(##<lep-entry>
<page-title></page-title>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
PAGE 2005/6
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Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
WIRING DIAGRAM - COFFEE MAKER (ATLAS)
FIGURE 2002
##(##<lep-entry>
<page-title></page-title>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
PAGE 2007/8
Feb 13/2015
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
ELECTRICAL IDENTIFICATION - COFFEE MAKER (ATLAS)
FIGURE 2003
##(##<lep-entry>
<page-title></page-title>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
PAGE 2009/10
Feb 13/2015
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
EFFECT: 9002-01-0000-01
TASK 25-37-40-990-808-B00
4.
ELECTRICAL COMPONENTS - WIRING DIAGRAMS - COFFEE MAKER (ARINC)
SUBTASK 25-37-40-990-009-A00
A.
ELECTRICAL COMPONENTS - COFFEE MAKER (ARINC)
ITEM
NOMENCLATURE
QTY
PART NUMBER
B001
HEATING ELEMENT
1
9002-01-3201
B002
HEATING ELEMENT
1
9002-01-3201
B003
HEATING ELEMENT
1
9002-01-3201
D01P
PLUG KIT, ARINC
1
617610477
1
EPXBE00PA
1
EPXBE06PB
1
SP2CE1F8200AA
(FOR ORDER ONLY)
D01PA
DUMMY INSERT, A-SIDE
PART OF D01P
D01PB
INSERT
INSTALLED ON ITEM 35
D02P
PLUG, FEMALE
INSTALLED ON ITEM 35
D04P
PLUG, FEMALE
1
SP2HK1F8200AA
D05P
CONNECTOR
1
SP2BC1M8201AA
GD02
GROUND STUD
1
0-212-006400000
GD03
GROUND STUD
1
0-212-012000000
GD05
GROUND STUD
1
0-212-006400000
GD08
GROUND STUD
1
0-212-006400000
GD09
GROUND STUD
1
0-212-006400000
M001
MOTHER PCB
1
9002-01-2100-01
1
9002-01-2200-01
PART OF ITEM M004
M002
CONTROL PCB CM
PART OF ITEM M004
M003
SWITCH BOARD ASSY
1
9002-01-2500-01
M004
ELECTRICAL BOX ASSY
1
9002-01-2900-01
R005
BONDING LEAD ASSY
3
RGS3132-005
ELECTRICAL PARTS - COFFEE MAKER (ARINC)
TABLE 2002 (continued on next page)
##(##<lep-entry>
<page-title></page-title>
<page-number>2011</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 2011
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
ITEM
NOMENCLATURE
QTY
PART NUMBER
S001
REED SENSOR
1
PRX1500-514B
S002
MICROSWITCH
1
170018
S003
SOLENOID VALVE
1
VA721-015E20SAL6002800SW
RESET BUTTON
1
9002-01-2300-01
+
S004
S005
PART OF ITEM M004
TS01
TEMPERATURE SENSOR
1
TT4-100KC6-22BE4
TS02
TEMPERATURE SENSOR
1
TT4-100KC6-22BE4
TS03
TEMPERATURE LIMITER,
105°C
1
BS0141
TS05
EXTENDED LEVEL PROBE
1
6001-99-0606
0006
PIN SIDE SHELL
1
617610212
6
617250
2
617954003
PART OF D01P
0007
PIN CONTACT
PART OF ITEM 35
0008
DUST CAP, PIN SIDE
(FOR TRANSPORT ONLY)
0009
WIRE(AWG16)
AR
M22759-8-16-9
0010
WIRE(AWG12)
AR
M22759-8-12-9
0011
WIRE(AWG22)
AR
M22759-8-22-9
0012
SLEEVING, BLACK
AR
GM32BK (RNF100-1-8)
0013
SLEEVING
AR
S200-2-5MM
0014
ACTUATOR
1
JE5
0023
PIN, AWG14-16
6
MC114NAA
0024
SOCKET, AWG22-26
16
FC422P9AA
0025
SOCKET, AWG14-16
4
FC114P2AAPA907
2
FC1212P2AA
PART OF ITEM 35
0026
SOCKET, AWG12
PART OF ITEM 35
ELECTRICAL PARTS - COFFEE MAKER (ARINC)
TABLE 2002 (continued on next page)
##(##<lep-entry>
<page-title></page-title>
<page-number>2012</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 2012
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
ITEM
NOMENCLATURE
QTY
PART NUMBER
0030
TERMINAL LUG
6
320565
5
36161
BL, 16-14AWG, 8
0031
TERMINAL LUG
GB, 12-10AWG, 10
3 UNITS INSTALLED ON ITEM
35
0033
GROMMET
1
6001-99-0591
0035
WIRE BUNDLE
1
9002-01-2510-01
0039
TIE WRAP
30
T18RHS
0040
SCREW
6
MS27039C0806
0041
WASHER
12
NAS1149FN832P
0042
NUT
6
MS21043-08
0043
WASHER
2
SP25C (MW182)
1
DIN985M5A2
FOR GROUNDING GD06
TANK
0044
NUT
FOR GROUNDING GD06
TANK
0052
WIRE LIST
1
9002-01-2000-01
0060
IDENT SLEEVE "0"
2
AC948-0
0061
IDENT SLEEVE "1"
2
AC948-1
0062
IDENT SLEEVE "2"
2
AC948-2
0063
IDENT SLEEVE "3"
2
AC948-3
0064
IDENT SLEEVE "4"
2
AC948-4
0066
IDENT SLEEVE "6"
8
AC948-6
0067
IDENT SLEEVE "7"
6
AC948-7
0068
IDENT SLEEVE "8"
1
AC948-8
0069
IDENT SLEEVE "9"
1
AC948-9
0070
IDENT SLEEVE "0"
1
AC964-0
0071
IDENT SLEEVE "1"
7
AC964-1
0072
IDENT SLEEVE "2"
1
AC964-2
0073
IDENT SLEEVE "3"
1
AC964-3
0074
IDENT SLEEVE "4"
1
AC964-4
ELECTRICAL PARTS - COFFEE MAKER (ARINC)
TABLE 2002 (continued on next page)
##(##<lep-entry>
<page-title></page-title>
<page-number>2013</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 2013
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
ITEM
NOMENCLATURE
QTY
PART NUMBER
0075
IDENT SLEEVE "5"
1
AC964-5
ELECTRICAL PARTS - COFFEE MAKER (ARINC)
TABLE 2002
SUBTASK 25-37-40-990-012-A00
B.
WIRING DIAGRAMS - COFFEE MAKER (ARINC)
(1)
Electrical Installation 9002-01-2000-01 sheet 1 (refer to Fig. 2004)
(2)
Wiring Diagram 9002-01-2000-01 sheet 2 (refer to Fig. 2005)
(3)
Electrical Identification 9002-01-2000-01 sheet 3 (refer to Fig. 2006)
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9001, 9002, 9201 and 9202 Series
ELECTRICAL INSTALLATION - COFFEE MAKER (ARINC)
FIGURE 2004
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COMPONENT MAINTENANCE MANUAL
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WIRING DIAGRAM - COFFEE MAKER (ARINC)
FIGURE 2005
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COMPONENT MAINTENANCE MANUAL
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ELECTRICAL IDENTIFICATION - COFFEE MAKER (ARINC)
FIGURE 2006
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
EFFECT: 9201-01-0000-01
TASK 25-37-40-990-809-C00
5.
ELECTRICAL COMPONENTS - WIRING DIAGRAMS - BEVERAGE MAKER (ATLAS)
SUBTASK 25-37-40-990-015-A00
A.
ELECTRICAL COMPONENTS - BEVERAGE MAKER (ATLAS)
ITEM
NOMENCLATURE
QTY
PART NUMBER
B001
HEATING ELEMENT
1
9002-01-3201
B002
HEATING ELEMENT
1
9002-01-3201
B003
HEATING ELEMENT
1
9002-01-3201
D01P
PLUG, PIN
1
CA3106R165-1P-F80
PART OF ITEM 35
D02P
PLUG, FEMALE
1
SP2CE1F8200AA
D04P
PLUG, FEMALE
1
SP2HK1F8200AA
D05P
CONNECTOR
1
SP2BC1M8201AA
GD02
GROUND STUD
1
0-212-006400000
GD03
GROUND STUD
1
0-212-012000000
GD05
GROUND STUD
1
0-212-006400000
GD08
GROUND STUD
1
0-212-006400000
GD09
GROUND STUD
1
0-212-006400000
M001
MOTHER PCB
1
9002-01-2100-01
1
9002-01-2200-01
PART OF ITEM M004
M002
CONTROL PCB CM
PART OF ITEM M004
M003
SWITCH BOARD CPL
1
9202-01-2500-01
M004
ELECTRICAL BOX ASSY
1
9002-01-2900-01
R005
BONDING LEAD ASSY
3
RGS3132-005
S002
MICROSWITCH
1
170018
S004
SOLENOID VALVE
1
600000666
S005
RESET BUTTON
1
9002-01-2300-01
1
TT4-100KC6-22BE4
PART OF ITEM M004
TS01
TEMPERATURE SENSOR
ELECTRICAL PARTS - BEVERAGE MAKER (ATLAS)
TABLE 2003 (continued on next page)
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
ITEM
NOMENCLATURE
QTY
PART NUMBER
TS02
TEMPERATURE SENSOR
1
TT4-100KC6-22BE4
TS03
TEMPERATURE LIMITER,
105°C
1
BS0141
TS05
EXTENDED LEVEL PROBE
1
6001-99-0606
0007
PIN SEALING(16)
1
225-0071-000
PART OF ITEM 35
0009
WIRE(AWG16)
AR
M22759-8-16-9
0010
WIRE(AWG12)
AR
M22759-8-12-9
0011
WIRE(AWG22)
AR
M22759-8-22-9
0012
SLEEVING, BLACK
AR
GM32BK
0013
SLEEVING
AR
S200-2-5MM
0014
ACTUATOR
1
JE5
0023
PIN, AWG14-16
6
MC114NAA
0024
SOCKET, AWG22-26
16
FC422P9AA
0025
SOCKET, AWG14-16
4
FC114P2AAPA907
0026
SOCKET, AWG12
2
FC1212P2AA
0030
TERMINAL LUG
6
320565
0031
TERMINAL LUG
3
36161
0032
TERMINAL LUG
2
320574
PART OF ITEM 35
0033
GROMMET
1
6001-99-0591
0035
WIRE BUNDLE
1
9001-01-2510-01
0039
TIE WRAP
30
T18RHS
0040
SCREW
6
MS27039C0806
0041
WASHER
12
NAS1149FN832P
0042
NUT
6
MS21043-08
0043
WASHER
2
SP25C
1
DIN985M5A2
1
9201-01-2000-01
FOR GROUNDING GD06
TANK
0044
NUT
FOR GROUNDING GD06
TANK
0052
WIRE LIST
ELECTRICAL PARTS - BEVERAGE MAKER (ATLAS)
TABLE 2003 (continued on next page)
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PAGE 2022
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
ITEM
NOMENCLATURE
QTY
PART NUMBER
0060
IDENT SLEEVE "0"
1
AC948-0
0061
IDENT SLEEVE "1"
1
AC948-1
0062
IDENT SLEEVE "2"
1
AC948-2
0063
IDENT SLEEVE "3"
2
AC948-3
0064
IDENT SLEEVE "4"
2
AC948-4
0066
IDENT SLEEVE "6"
7
AC948-6
0067
IDENT SLEEVE "7"
3
AC948-7
0068
IDENT SLEEVE "8"
1
AC948-8
0069
IDENT SLEEVE "9"
1
AC948-9
0070
IDENT SLEEVE "0"
1
AC964-0
0071
IDENT SLEEVE "1"
7
AC964-1
0072
IDENT SLEEVE "2"
1
AC964-2
0073
IDENT SLEEVE "3"
1
AC964-3
0074
IDENT SLEEVE "4"
1
AC964-4
0075
IDENT SLEEVE "5"
1
AC964-5
ELECTRICAL PARTS - BEVERAGE MAKER (ATLAS)
TABLE 2003
SUBTASK 25-37-40-990-016-A00
B.
WIRING DIAGRAMS - BEVERAGE MAKER (ATLAS)
(1)
Electrical Installation 9201-01-2000-01 sheet 1 (refer to Fig. 2007)
(2)
Wiring Diagram 9201-01-2000-01 sheet 2 (refer to Fig. 2008)
(3)
Electrical Identification 9201-01-2000-01 sheet 3 (refer to Fig. 2009)
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
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9001, 9002, 9201 and 9202 Series
ELECTRICAL INSTALLATION - BEVERAGE MAKER (ATLAS)
FIGURE 2007
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
WIRING DIAGRAM - BEVERAGE MAKER (ATLAS)
FIGURE 2008
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
ELECTRICAL IDENTIFICATION - BEVERAGE MAKER (ATLAS)
FIGURE 2009
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
EFFECT: 9202-01-0000-01
TASK 25-37-40-990-810-D00
6.
ELECTRICAL COMPONENTS - WIRING DIAGRAMS - BEVERAGE MAKER (ARINC)
SUBTASK 25-37-40-990-017-A00
A.
ELECTRICAL COMPONENTS - BEVERAGE MAKER (ARINC)
ITEM
NOMENCLATURE
QTY
PART NUMBER
B001
HEATING ELEMENT
1
9002-01-3201
B002
HEATING ELEMENT
1
9002-01-3201
B003
HEATING ELEMENT
1
9002-01-3201
D01P
PLUG KIT, ARINC
1
617610477
1
EPXBE00PA
1
EPXBE06PB
1
SP2CE1F8200AA
(FOR ORDER ONLY)
D01PA
DUMMY INSERT, A-SIDE
PART OF D01P
D01PB
INSERT
INSTALLED ON ITEM 35
D02P
PLUG, FEMALE
INSTALLED ON ITEM 35
D04P
PLUG, FEMALE
1
SP2HK1F8200AA
D05P
CONNECTOR
1
SP2BC1M8201AA
GD02
GROUND STUD
1
0-212-006400000
GD03
GROUND STUD
1
0-212-012000000
GD05
GROUND STUD
1
0-212-006400000
GD08
GROUND STUD
1
0-212-006400000
GD09
GROUND STUD
1
0-212-006400000
M001
MOTHER PCB
1
9002-01-2100-01
1
9002-01-2200-01
PART OF ITEM M004
M002
CONTROL PCB CM
PART OF ITEM M004
M003
SWITCH BOARD ASSY
1
9202-01-2500-01
M004
ELECTRICAL BOX ASSY
1
9002-01-2900-01
R005
BONDING LEAD ASSY
3
RGS3132-005
ELECTRICAL PARTS - BEVERAGE MAKER (ARINC)
TABLE 2004 (continued on next page)
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PAGE 2031
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
ITEM
NOMENCLATURE
QTY
PART NUMBER
S002
MICROSWITCH
1
170018
S004
SOLENOID VALVE
1
600000666
S005
RESET BUTTON
1
9002-01-2300-01
PART OF ITEM M004
TS01
TEMPERATURE SENSOR
1
TT4-100KC6-22BE4
TS02
TEMPERATURE SENSOR
1
TT4-100KC6-22BE4
TS03
TEMPERATURE LIMITER,
105°C
1
BS0141
TS05
EXTENDED LEVEL PROBE
1
6001-99-0606
0006
PIN SIDE SHELL
1
617610212
6
617250
2
617954003
PART OF D01P
0007
PIN CONTACT
PART OF ITEM 35
0008
DUST CAP, PIN SIDE
(FOR TRANSPORT ONLY)
0009
WIRE(AWG16)
AR
M22759-8-16-9
0010
WIRE(AWG12)
AR
M22759-8-12-9
0011
WIRE(AWG22)
AR
M22759-8-22-9
0012
SLEEVING, BLACK
AR
GM32BK
0013
SLEEVING
AR
S200-2-5MM
0014
ACTUATOR
1
JE5
0023
PIN, AWG14-16
6
MC114NAA
0024
SOCKET, AWG22-26
16
FC422P9AA
0025
SOCKET, AWG14-16
4
FC114P2AAPA907
2
FC1212P2AA
PART OF ITEM 35
0026
SOCKET, AWG12
PART OF ITEM 35
0030
TERMINAL LUG
6
320565
0031
TERMINAL LUG
5
36161
1
6001-99-0591
3 UNITS INSTALLED ON ITEM
35
0033
GROMMET
ELECTRICAL PARTS - BEVERAGE MAKER (ARINC)
TABLE 2004 (continued on next page)
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PAGE 2032
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
ITEM
NOMENCLATURE
QTY
PART NUMBER
0035
WIRE BUNDLE
1
9002-01-2510-01
0039
TIE WRAP
30
T18RHS
0040
SCREW
6
MS27039C0806
0041
WASHER
12
NAS1149FN832P
0042
NUT
6
MS21043-08
0043
WASHER
2
SP25C
1
DIN985M5A2
FOR GROUNDING GD06
TANK
0044
NUT
FOR GROUNDING GD06
TANK
0052
WIRE LIST
1
9202-01-2000-01
0060
IDENT SLEEVE "0"
1
AC948-0
0061
IDENT SLEEVE "1"
1
AC948-1
0062
IDENT SLEEVE "2"
1
AC948-2
0063
IDENT SLEEVE "3"
2
AC948-3
0064
IDENT SLEEVE "4"
2
AC948-4
0066
IDENT SLEEVE "6"
7
AC948-6
0067
IDENT SLEEVE "7"
3
AC948-7
0068
IDENT SLEEVE "8"
1
AC948-8
0070
IDENT SLEEVE "0"
1
AC964-0
0071
IDENT SLEEVE "1"
7
AC964-1
0072
IDENT SLEEVE "2"
1
AC964-2
0073
IDENT SLEEVE "3"
1
AC964-3
0074
IDENT SLEEVE "4"
1
AC964-4
0075
IDENT SLEEVE "5"
1
AC964-5
ELECTRICAL PARTS - BEVERAGE MAKER (ARINC)
TABLE 2004
SUBTASK 25-37-40-990-018-A00
B.
WIRING DIAGRAMS - BEVERAGE MAKER (ARINC)
(1)
Electrical Installation 9202-01-2000-01 sheet 1 (refer to Fig. 2010)
(2)
Wiring Diagram 9202-01-2000-01 sheet 2 (refer to Fig. 2011)
(3)
Electrical Identification 9202-01-2000-01 sheet 3 (refer to Fig. 2012)
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
ELECTRICAL INSTALLATION - BEVERAGE MAKER (ARINC)
FIGURE 2010
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
WIRING DIAGRAM - BEVERAGE MAKER (ARINC)
FIGURE 2011
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
ELECTRICAL IDENTIFICATION - BEVERAGE MAKER (ARINC)
FIGURE 2012
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
DISASSEMBLY
TASK 25-37-40-99F-814-A00
1.
GENERAL
A.
This page block gives instructions for the disassembly of the coffee / beverage maker.
B.
Disassemble the coffee / beverage maker only if repair is necessary and only the steps
necessary for repair.
C.
Before disassembly, do a visual inspection of the coffee / beverage maker as described in
CHECK.
D.
Do a test of the coffee / beverage maker as described in TESTING AND FAULT ISOLATION.
E.
For numbers in parenthesis which follow item names in the procedures, refer to the figures and
item numbers in the ILLUSTRATED PARTS LIST.
TASK 25-37-40-940-804-A00
2.
LIST OF TOOLS AND EQUIPMENT
The equipment and tools that follow are used in this section.
NOTE:
Equivalent alternatives can be used for items in the list.
ITEM
SPECIFICATION
SUPPLIER'S CODE
CONTACT EXTRACTION TOOL
(PNR: 9081-3-0)
CAGE: 28198
POSITRONIC INDUSTRIES,
INC.
423 N CAMPBELL AVE
SPRINGFIELD, 65806
USA
CONTACT EXTRACTION TOOL
(PNR: 9081-0-0)
CAGE: 28198
POSITRONIC INDUSTRIES,
INC.
423 N CAMPBELL AVE
SPRINGFIELD, 65806
USA
LIST OF TOOLS AND EQUIPMENT
TABLE 3001
TASK 25-37-40-94A-803-A00
3.
LIST OF MATERIALS
The materials that follow are used in this section.
NOTE:
Equivalent alternatives can be used for items in the list.
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<page-date>
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25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 3001
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
ITEM
SUPPLIER'S CODE
SEALANT (RTV108)
MOMENTIVE PERFORMANCE MATERIALS INC.
22 CORPORATE WOODS BLVD
ALBANY NY 12211
USA
SILICONEHEAT CONDUCTION PASTE (V5350)
ASSMANN ELECTRONIC GMBH
AUF DEM SCHUEFFEL 3
D-58513 LUEDENSCHEID
GERMANY
LIST OF MATERIALS
TABLE 3002
TASK 25-37-40-040-819-A00
4.
DISASSEMBLY OF THE ELECTROMECHANICS
EFFECT: 9001-01-0000-01, 9201-01-0000-01
SUBTASK 25-37-40-040-009-A00
A.
DISASSEMBLY OF THE ELECTROMECHANICS
(1)
Remove the nut (Fig. 2 ‑ 290) and the washer (Fig. 2 ‑ 270) from the GD08 ground stud
(Fig. 2 ‑ 240).
(2)
Disconnect the bonding lead assy (Fig. 11 ‑ 220) from the GD08 ground stud
(Fig. 2 ‑ 240).
(3)
Remove the nut (Fig. 11 ‑ 90) and the washer (Fig. 11 ‑ 70) from the GD02 ground stud
(Fig. 11 ‑ 40).
(4)
Remove the nut (Fig. 2 ‑ 170) and the washers (Fig. 2 ‑ 180) from the GD06.
(5)
Remove the nut (Fig. 6 ‑ 220) and the washers (Fig. 6 ‑ 200) from the GD05.
(6)
Remove the bonding lead assy (Fig. 2 ‑ 330).
(7)
Remove all tie wraps (Fig. 2 ‑ 160).
(8)
Remove the screws (Fig. 2 ‑ 130), the washers (Fig. 2 ‑ 140) and the electrical box kit
(Fig. 2 ‑ 30) from the structural assy (Fig. 2 ‑ 10).
(9)
Remove the screws (Fig. 2 ‑ 80), the washers (Fig. 2 ‑ 70), (Fig. 2 ‑ 90) and the
overheat device guard assy (Fig. 2 ‑ 40).
(10)
Disassembly of the overheat device guard assy (Fig. 2 ‑ 40).
Remove the cable grommet (Fig. 2 ‑ 60) from the overheat device guard (Fig. 2 ‑ 50).
(11)
Remove the screws (Fig. 2 ‑ 190), the nuts (Fig. 2 ‑ 210) and the washers
(Fig. 2 ‑ 200).
(12)
Disconnect the wire loom (Fig. 2 ‑ 320) from the overheat cut-off switch (Fig. 2 ‑ 150).
##(##<lep-entry>
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<page-number>3002</page-number>
<page-date>
</page-date>
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25-37-40
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PAGE 3002
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
(13)
Remove the spacers (Fig. 2 ‑ 100), the washers (Fig. 2 ‑ 90), the overheat cut-off
switch (Fig. 2 ‑ 150) and the packers (Fig. 2 ‑ 110).
NOTE:
Remove the Siliconeheat Conduction Paste (V5350) from the
overheat cut-off switch (Fig. 2 ‑ 150).
(14)
Remove the temperature sensor kits (Fig. 2 ‑ 300), (Fig. 2 ‑ 310) from the tank assy
(Fig. 4 ‑ 300).
(15)
Disconnect the hose (Fig. 3 ‑ 190) from the straight union (Fig. 6 ‑ 110).
(16)
Remove the screws (Fig. 3 ‑ 60), (Fig. 3 ‑ 70) and the washers (Fig. 3 ‑ 80).
(17)
Move the e-box console assy (Fig. 3 ‑ 50) from the main assy (Fig. 3 ‑ 40).
(18)
Remove the screws (Fig. 2 ‑ 120) and the reinforcement plate (Fig. 2 ‑ 20).
(19)
Remove the D04P female plug (Fig. 2 ‑ 220) from the e-box console assy (Fig. 3 ‑ 50).
(20)
Remove the D05P connector kit (Fig. 2 ‑ 230) from the e-box console assy
(Fig. 3 ‑ 50).
(21)
Remove the plug (D03P) of the front panel assy (Fig. 3 ‑ 10) from the e-box console
assy (Fig. 3 ‑ 50).
(22)
Remove the plug D02P of the wire loom (Fig. 2 ‑ 320) from the e-box console assy
(Fig. 3 ‑ 50).
(23)
Remove the wires from the D04P female plug (Fig. 2 ‑ 220) with the Contact Extraction
Tool (PNR: 9081-3-0).
(24)
Remove the wires from the D05P connector kit (Fig. 2 ‑ 230) with the Contact
Extraction Tool (PNR: 9081-0-0).
EFFECT: 9002-01-0000-01, 9202-01-0000-01
SUBTASK 25-37-40-040-010-B00
B.
DISASSEMBLY OF THE ELECTROMECHANICS
(1)
Remove the nut (Fig. 2 ‑ 290) and the washer (Fig. 2 ‑ 270) from the GD08 ground stud
(Fig. 2 ‑ 240).
(2)
Disconnect the bonding lead assy (Fig. 11 ‑ 220) from the GD08 ground stud
(Fig. 2 ‑ 240).
(3)
Remove the nut (Fig. 11 ‑ 90) and the washer (Fig. 11 ‑ 70) from the GD02 ground stud
(Fig. 11 ‑ 40).
(4)
Remove the nut (Fig. 2A ‑ 170) and the washers (Fig. 2A ‑ 180) from the GD06.
(5)
Remove the nut (Fig. 6A ‑ 170) and the washers (Fig. 6A ‑ 150) from the GD05.
(6)
Remove the bonding lead assy (Fig. 2A ‑ 340).
(7)
Remove all tie wraps (Fig. 2A ‑ 160).
(8)
Remove the screws (Fig. 2A ‑ 130), the washers (Fig. 2A ‑ 140) and the electrical box
kit (Fig. 2A ‑ 30) from the structural assy (Fig. 2A ‑ 10).
##(##<lep-entry>
<page-title>DISASSEMBLY</page-title>
<page-number>3003</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
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PAGE 3003
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
(9)
Remove the screws (Fig. 2A ‑ 80), the washers (Fig. 2A ‑ 70), (Fig. 2A ‑ 90) and the
overheat device guard assy (Fig. 2A ‑ 40).
(10)
Disassembly of the overheat device guard assy (Fig. 2A ‑ 40).
Remove the cable grommet (Fig. 2A ‑ 60) from the overheat device guard
(Fig. 2A ‑ 50).
(11)
Remove the screws (Fig. 2A ‑ 190), the nuts (Fig. 2A ‑ 210) and the washers
(Fig. 2A ‑ 200).
(12)
Disconnect the wire loom (Fig. 2A ‑ 320) from the overheat cut-off switch
(Fig. 2A ‑ 150).
(13)
Remove the spacers (Fig. 2A ‑ 100), the washers (Fig. 2A ‑ 90), the overheat cut-off
switch (Fig. 2A ‑ 150) and the packers (Fig. 2A ‑ 110).
NOTE:
Remove the Siliconeheat Conduction Paste (V5350) from the
overheat cut-off switch (Fig. 2A ‑ 150).
(14)
Remove the temperature sensor kits (Fig. 2A ‑ 300), (Fig. 2A ‑ 310) from the tank assy
(Fig. 4 ‑ 300).
(15)
Disconnect the hose (Fig. 3 ‑ 190A) from the elbow union (Fig. 6A ‑ 80).
(16)
Remove the screws (Fig. 3 ‑ 60), (Fig. 3 ‑ 70) and the washers (Fig. 3 ‑ 80).
(17)
Move the e-box console assy (Fig. 3 ‑ 50A) from the main assy (Fig. 3 ‑ 40).
(18)
Remove the screws (Fig. 2A ‑ 120) and the reinforcement plate (Fig. 2A ‑ 20).
(19)
Remove the D04P female plug (Fig. 2A ‑ 220) from the e-box console assy
(Fig. 3 ‑ 50A).
(20)
Remove the D05P connector kit (Fig. 2A ‑ 230) from the e-box console assy
(Fig. 3 ‑ 50A).
(21)
Remove the plug (D03P) of the front panel assy (Fig. 3 ‑ 10) from the e-box console
assy (Fig. 3 ‑ 50A).
(22)
Remove the plug D02P of the wire loom (Fig. 2A ‑ 320) from the e-box console assy
(Fig. 3 ‑ 50A).
(23)
Remove the wires from the D04P female plug (Fig. 2A ‑ 220) with the Contact
Extraction Tool (PNR: 9081-3-0).
(24)
Remove the wires from the D05P connector kit (Fig. 2A ‑ 230) with the Contact
Extraction Tool (PNR: 9081-0-0).
TASK 25-37-40-040-820-A00
5.
DISASSEMBLY OF THE STRUCTURAL ASSY
A.
Remove the tube (Fig. 3 ‑ 140) and the quick sleeve (Fig. 3 ‑ 130).
B.
Remove the screws (Fig. 3 ‑ 160) and the cable guide (Fig. 3 ‑ 150).
C.
Disconnect the hose (Fig. 3 ‑ 170) from the elbow union (Fig. 5 ‑ 130), (Fig. 5A ‑ 130).
D.
Remove the hose (Fig. 3 ‑ 170) and the conduit (Fig. 3 ‑ 180).
##(##<lep-entry>
<page-title>DISASSEMBLY</page-title>
<page-number>3004</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
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PAGE 3004
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
E.
Disconnect the hose (Fig. 3 ‑ 190) from the connection assy (Fig. 10 ‑ 120).
F.
Remove the screw (Fig. 3 ‑ 210), the nut (Fig. 3 ‑ 230), the washers (Fig. 3 ‑ 220) and the cable
clamp (Fig. 3 ‑ 240).
G.
Disconnect the hose (Fig. 3 ‑ 280) from the water tank.
H.
Remove the hose (Fig. 3 ‑ 270) and the conduit (Fig. 3 ‑ 290).
I.
Remove the hose (Fig. 3 ‑ 280), the elbow unions (Fig. 3 ‑ 250) and the straight pipes
(Fig. 3 ‑ 120) from the pressure relief valve (Fig. 3 ‑ 260).
J.
Remove the screws (Fig. 3 ‑ 60) and the carry handle assy (Fig. 3 ‑ 110).
K.
Remove the screws (Fig. 3 ‑ 60), (Fig. 3 ‑ 70), the washers (Fig. 3 ‑ 80) and the e-box console
assy (Fig. 3 ‑ 50).
L.
Remove the screw (Fig. 3 ‑ 100) and the primary latch handle (Fig. 3 ‑ 90).
M.
Remove the batten (Fig. 8 ‑ 40) from the case kit (Fig. 8 ‑ 10).
N.
Remove the screws (Fig. 3 ‑ 20), (Fig. 3 ‑ 30) and the front panel assy (Fig. 3 ‑ 10) from the
main assy (Fig. 3 ‑ 40).
NOTE:
The primary latch assy (Fig. 4 ‑ 50) must be in the open position.
TASK 25-37-40-040-821-A00
6.
DISASSEMBLY OF THE MAIN ASSY
A.
Remove the complete flexible hose.
NOTE:
The complete hose has the flexible hose (Fig. 4 ‑ 10), the hose clamps
(Fig. 4 ‑ 20) and the fittings (Fig. 4 ‑ 30).
B.
Remove the screws (Fig. 4 ‑ 40), (Fig. 4 ‑ 60), the washers (Fig. 4 ‑ 70) and the primary latch
assy (Fig. 4 ‑ 50) together with the brewhead assy (Fig. 7 ‑ 10).
C.
Remove the hose (Fig. 4 ‑ 80).
D.
Remove the screws (Fig. 4 ‑ 100), the lock washers (Fig. 4 ‑ 110), the washers (Fig. 4 ‑ 120)
and the valve kit (Fig. 4 ‑ 90).
E.
Remove the elbow unions (Fig. 4 ‑ 130), (Fig. 4 ‑ 140), (Fig. 4 ‑ 150) from the valve kit
(Fig. 4 ‑ 90).
F.
Remove the grommets (Fig. 4 ‑ 160), (Fig. 4 ‑ 170).
G.
Open the quarter turn fastener of the locking mechanism (Fig. 4 ‑ 180), (Fig. 4 ‑ 190).
H.
Remove the screws (Fig. 4 ‑ 200) and the locking mechanism (Fig. 4 ‑ 180), (Fig. 4 ‑ 190).
I.
Remove the screws (Fig. 4 ‑ 60), (Fig. 4 ‑ 250), the washers (Fig. 4 ‑ 70) and the rear bracket
assy (Fig. 4 ‑ 210).
J.
Remove the screws (Fig. 4 ‑ 310), the washers (Fig. 4 ‑ 120) and the tank assy (Fig. 4 ‑ 300).
K.
Remove the bended pipe (Fig. 4 ‑ 260) and the hose (Fig. 4 ‑ 270).
L.
Remove the elbow unions (Fig. 4 ‑ 130) and the drain outlets (Fig. 4 ‑ 280) from the case assy
(Fig. 4 ‑ 330).
##(##<lep-entry>
<page-title>DISASSEMBLY</page-title>
<page-number>3005</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
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PAGE 3005
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
M.
Remove the cover cap (Fig. 4 ‑ 380).
N.
Remove the screw (Fig. 4 ‑ 360), the washer (Fig. 4 ‑ 120) and the bowl (Fig. 4 ‑ 370).
O.
Disconnect the drain valve kit (Fig. 4 ‑ 290) from the elbow union of the tank assy (Fig. 4 ‑ 300).
P.
Remove the drain valve kit (Fig. 4 ‑ 290).
Q.
Remove the screws (Fig. 4 ‑ 250), the drip tray assy (Fig. 4 ‑ 220), the left runner (Fig. 4 ‑ 230)
and the right runner (Fig. 4 ‑ 240).
R.
Remove the grommets (Fig. 4 ‑ 320).
S.
Remove the screws (Fig. 4 ‑ 350) and the handle (Fig. 4 ‑ 340) from the case assy
(Fig. 4 ‑ 330).
TASK 25-37-40-040-822-A00
7.
DISASSEMBLY OF THE FRONT PANEL ASSY
EFFECT: 9001-01-0000-01, 9002-01-0000-01
SUBTASK 25-37-40-040-011-A00
A.
DISASSEMBLY OF THE FRONT PANEL ASSY (COFFEE MAKER)
(1)
Remove the clip nuts (Fig. 5 ‑ 40) from the front panel (Fig. 5 ‑ 20).
(2)
Remove the switch foil (Fig. 5 ‑ 30).
(3)
Remove the small plate (Fig. 5 ‑ 50).
(4)
Remove the green panel plunger (Fig. 5 ‑ 60).
(5)
Remove the yellow panel plunger (Fig. 5 ‑ 70).
(6)
Remove the white panel plunger (Fig. 5 ‑ 80).
(7)
Remove the elbow union (Fig. 5 ‑ 130).
(8)
Remove the nuts (Fig. 5 ‑ 120), the washer (Fig. 5 ‑ 110), the reinforcement angle assy
(Fig. 5 ‑ 100) and the faucet assy (Fig. 5 ‑ 90) from the front panel kit (Fig. 5 ‑ 10).
(9)
Remove the screws (Fig. 5 ‑ 160) and the switch board cover (Fig. 5 ‑ 150).
(10)
Remove the edge profile (Fig. 5 ‑ 140) from the switch board cover (Fig. 5 ‑ 150) only if
damaged or detached.
(11)
Remove the screws (Fig. 5 ‑ 160), the washers (Fig. 5 ‑ 180) and the switch board assy
(Fig. 5 ‑ 170).
(12)
Remove the screw (Fig. 5 ‑ 160) and the primary indication (Fig. 5 ‑ 190).
EFFECT: 9201-01-0000-01, 9202-01-0000-01
SUBTASK 25-37-40-040-012-B00
B.
DISASSEMBLY OF THE FRONT PANEL ASSY (BEVERAGE MAKER)
(1)
Remove the clip nuts (Fig. 5A ‑ 40) from the front panel (Fig. 5A ‑ 20).
##(##<lep-entry>
<page-title>DISASSEMBLY</page-title>
<page-number>3006</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
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PAGE 3006
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
(2)
Remove the switch foil (Fig. 5A ‑ 30).
(3)
Remove the small plates (Fig. 5A ‑ 50).
(4)
Remove the green panel plunger (Fig. 5A ‑ 60).
(5)
Remove the yellow panel plunger (Fig. 5A ‑ 70).
(6)
Remove the white panel plunger (Fig. 5A ‑ 80).
(7)
Remove the elbow union (Fig. 5A ‑ 130).
(8)
Remove the nuts (Fig. 5A ‑ 120), the washer (Fig. 5A ‑ 110), the reinforcement angle
assy (Fig. 5A ‑ 100) and the faucet assy (Fig. 5A ‑ 90) from the front panel kit
(Fig. 5A ‑ 10).
(9)
Remove the screws (Fig. 5A ‑ 160) and the switch board cover (Fig. 5A ‑ 150).
(10)
Remove the edge profile (Fig. 5A ‑ 140) from the switch board cover (Fig. 5A ‑ 150)
only if damaged or detached.
(11)
Remove the screws (Fig. 5A ‑ 160), the washers (Fig. 5A ‑ 180) and the switch board
assy (Fig. 5A ‑ 170).
(12)
Remove the screw (Fig. 5A ‑ 160) and the primary indication (Fig. 5A ‑ 190).
TASK 25-37-40-040-823-A00
8.
DISASSEMBLY OF THE E-BOX CONSOLE ASSY
EFFECT: 9001-01-0000-01, 9201-01-0000-01
SUBTASK 25-37-40-040-013-A00
A.
DISASSEMBLY OF THE E-BOX CONSOLE ASSY
(1)
Remove the screws (Fig. 6 ‑ 30), the washers (Fig. 6 ‑ 40) and the complete rear plate
assy from the connector bracket assy (Fig. 6 ‑ 10).
(2)
Remove the screws (Fig. 6 ‑ 60), the anti-twist protection (Fig. 6 ‑ 100), the washer
(Fig. 6 ‑ 90), the spacer (Fig. 6 ‑ 80), the packer (Fig. 6 ‑ 70) and the wire-bundle
(Fig. 6 ‑ 50).
(3)
Remove the coupling (Fig. 6 ‑ 150) from the water connector (Fig. 6 ‑ 130).
(4)
Remove the o-ring (Fig. 6 ‑ 160).
(5)
Remove the water connector (Fig. 6 ‑ 130) from the adapter (Fig. 6 ‑ 120).
(6)
Remove the o-ring (Fig. 6 ‑ 140).
(7)
Remove the straight union (Fig. 6 ‑ 110) from the adapter (Fig. 6 ‑ 120).
(8)
Removal of the ground stud (Fig. 6 ‑ 170) from the rear plate assy (Fig. 6 ‑ 20).
(a)
Remove the nut (Fig. 6 ‑ 220) and the washer (Fig. 6 ‑ 200) to disconnect the
bonding cable.
(b)
Remove the nut (Fig. 6 ‑ 210), the washers (Fig. 6 ‑ 200), the lock washer
(Fig. 6 ‑ 190) and the screw (Fig. 6 ‑ 180).
##(##<lep-entry>
<page-title>DISASSEMBLY</page-title>
<page-number>3007</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 3007
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
EFFECT: 9002-01-0000-01, 9202-01-0000-01
SUBTASK 25-37-40-040-014-B00
B.
DISASSEMBLY OF THE E-BOX CONSOLE ASSY
(1)
Remove the screws (Fig. 6A ‑ 30), the washers (Fig. 6A ‑ 40) and the complete rear
plate assy from the connector bracket assy (Fig. 6A ‑ 10).
(2)
Remove the screws (Fig. 6A ‑ 60), the lock washers (Fig. 6A ‑ 70), the washers
(Fig. 6A ‑ 40) and the pin side shell (Fig. 6A ‑ 50).
(3)
Remove the elbow union (Fig. 6A ‑ 80).
(4)
Remove the adapter (Fig. 6A ‑ 90), the water connector (Fig. 6A ‑ 100) and the o-ring
(Fig. 6A ‑ 110).
(5)
Removal of the ground stud (Fig. 6A ‑ 120) from the rear plate assy (Fig. 6A ‑ 20).
(a)
Remove the nut (Fig. 6A ‑ 170) and the washer (Fig. 6A ‑ 150) to disconnect
the bonding cable.
(b)
Remove the nut (Fig. 6A ‑ 160), the washers (Fig. 6A ‑ 150), the lock washer
(Fig. 6A ‑ 140) and the screw (Fig. 6A ‑ 130).
TASK 25-37-40-040-824-A00
9.
DISASSEMBLY OF THE PRIMARY LATCH ASSY
A.
Remove the screws (Fig. 7 ‑ 50) and the LH lever bearing assy (Fig. 7 ‑ 30).
B.
Remove the screws (Fig. 7 ‑ 50) and the RH lever bearing assy (Fig. 7 ‑ 40).
C.
Remove the bushes (Fig. 7 ‑ 60) from the lever assy (Fig. 7 ‑ 20).
D.
Remove the hose (Fig. 7 ‑ 70) from the elbow union (Fig. 14 ‑ 40).
TASK 25-37-40-040-825-A00
10.
DISASSEMBLY OF THE CASE ASSY
Remove the screws (Fig. 8 ‑ 30) and the bar guides (Fig. 8 ‑ 20) from the case kit (Fig. 8 ‑ 10).
TASK 25-37-40-040-826-A00
11.
DISASSEMBLY OF THE DRIP TRAY ASSY
Remove the screw (Fig. 9 ‑ 30), the lock washer (Fig. 9 ‑ 40) and the grill (Fig. 9 ‑ 20) from the drip tray
(Fig. 9 ‑ 10).
TASK 25-37-40-040-827-A00
12.
DISASSEMBLY OF THE TANK ASSY
A.
Remove the elbow union (Fig. 10 ‑ 50).
B.
Remove the float valve assy (Fig. 10 ‑ 10) and the seal (Fig. 10 ‑ 30).
C.
Remove the heating element kit (Fig. 10 ‑ 20) and the seal (Fig. 10 ‑ 30).
##(##<lep-entry>
<page-title>DISASSEMBLY</page-title>
<page-number>3008</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
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PAGE 3008
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
D.
Remove the plug screw (Fig. 10 ‑ 40) from the tank kit (Fig. 10 ‑ 190).
E.
Remove the elbow unions (Fig. 10 ‑ 60), (Fig. 10 ‑ 140) from the top of the tank kit
(Fig. 10 ‑ 190).
F.
Remove the straight unions (Fig. 10 ‑ 70).
G.
Remove the screw (Fig. 10 ‑ 100) and the washer (Fig. 10 ‑ 110).
H.
Remove the hoses (Fig. 10 ‑ 80), (Fig. 10 ‑ 90) and the connection assy (Fig. 10 ‑ 120) from
the elbow unions (Fig. 10 ‑ 60).
I.
Remove the upper elbow union (Fig. 10 ‑ 60) and the thermistor nozzle (Fig. 10 ‑ 130).
J.
Remove the lower elbow union (Fig. 10 ‑ 60).
K.
Remove the nut (Fig. 10 ‑ 150), the washers (Fig. 10 ‑ 160), the cable clamp (Fig. 10 ‑ 170) and
the spacer (Fig. 10 ‑ 180).
TASK 25-37-40-040-828-A00
13.
DISASSEMBLY OF THE ELECTRICAL BOX KIT
A.
Remove the screws (Fig. 11 ‑ 30).
B.
Remove the electrical box lid assy (Fig. 11 ‑ 20) from the electrical box assy (Fig. 11 ‑ 10).
C.
Remove the nut (Fig. 11 ‑ 210), the washer (Fig. 11 ‑ 190) and disconnect the wire loom
(Fig. 11 ‑ 230) from the electrical box lid assy (Fig. 11 ‑ 20).
D.
Remove the nut (Fig. 11 ‑ 200), the lock washer (Fig. 11 ‑ 180), the washers (Fig. 11 ‑ 190) and
the screw (Fig. 11 ‑ 170) (parts of GD09 ground stud (Fig. 11 ‑ 160)) from the electrical box lid
assy (Fig. 11 ‑ 20) only if damaged.
E.
Remove the nuts (Fig. 11 ‑ 80), (Fig. 11 ‑ 90), the washers (Fig. 11 ‑ 70), the lock washer
(Fig. 11 ‑ 60) and the screw (Fig. 11 ‑ 50) (parts of GD02 ground stud (Fig. 11 ‑ 40)) from the
electrical box lid assy (Fig. 11 ‑ 20) only if damaged.
F.
Remove the nut (Fig. 11 ‑ 150), the washer (Fig. 11 ‑ 130) and the wire loom (Fig. 11 ‑ 230).
G.
Remove the nut (Fig. 11 ‑ 140), the washers (Fig. 11 ‑ 130), the lock washer (Fig. 11 ‑ 120), the
screw (Fig. 11 ‑ 110) and the bonding lead assy (Fig. 11 ‑ 220).
TASK 25-37-40-040-829-A00
14.
DISASSEMBLY OF THE BREWHEAD ASSY
EFFECT: 9001-01-0000-01, 9002-01-0000-01
SUBTASK 25-37-40-040-015-A00
A.
DISASSEMBLY OF THE BREWHEAD ASSY
(1)
Remove the lock washers (Fig. 12 ‑ 90).
(2)
Remove the guide washers (Fig. 12 ‑ 80), the pressure springs (Fig. 12 ‑ 60) and the
coffee brew head assy (Fig. 12 ‑ 70).
(3)
Slide the inner shelf assy (Fig. 12 ‑ 50) from the lower brew head assy (Fig. 12 ‑ 40).
##(##<lep-entry>
<page-title>DISASSEMBLY</page-title>
<page-number>3009</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 3009
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
(4)
Remove the lock washers (Fig. 12 ‑ 30), the guide axis (Fig. 12 ‑ 10) and the pressure
springs (Fig. 12 ‑ 20) from the lower brew head assy (Fig. 12 ‑ 40).
EFFECT: 9201-01-0000-01, 9202-01-0000-01
SUBTASK 25-37-40-040-016-B00
B.
DISASSEMBLY OF THE BREWHEAD ASSY
(1)
Remove the lock washers (Fig. 12A ‑ 90).
(2)
Remove the guide washers (Fig. 12A ‑ 80), the pressure springs (Fig. 12A ‑ 60) and
the sleeve spacers (Fig. 12A ‑ 70).
(3)
Slide the inner shelf assy (Fig. 12A ‑ 50) from the lower brew head assy
(Fig. 12A ‑ 40).
(4)
Remove the lock washers (Fig. 12A ‑ 30), the guide axis (Fig. 12A ‑ 10) and the
pressure springs (Fig. 12A ‑ 20) from the lower brew head assy (Fig. 12A ‑ 40).
TASK 25-37-40-040-830-A00
15.
DISASSEMBLY OF THE COFFEE BREW HEAD ASSY
A.
Remove the straight union (Fig. 13 ‑ 50).
B.
Remove the jet (Fig. 13 ‑ 20), the jet housing (Fig. 13 ‑ 40) and the sealing washer
(Fig. 13 ‑ 30).
C.
Remove the brew head gasket (Fig. 13 ‑ 60) from the coffee brew head (Fig. 13 ‑ 10) only if
damaged or detached.
TASK 25-37-40-040-831-A00
16.
DISASSEMBLY OF THE INNER SHELF ASSY
A.
Remove the screws (Fig. 14 ‑ 30), the threaded block (Fig. 14 ‑ 20) and the microswitch kit
(Fig. 14 ‑ 10).
B.
Remove the elbow union (Fig. 14 ‑ 40) from the water pipe (Fig. 14 ‑ 70).
C.
Remove the screws (Fig. 14 ‑ 50) and the fixing plates (Fig. 14 ‑ 60).
D.
Remove the water pipe (Fig. 14 ‑ 70) from the inner shelf (Fig. 14 ‑ 90).
E.
Loosen and remove the reed sensor kit (Fig. 14 ‑ 80) from the inner shelf (Fig. 14 ‑ 90).
TASK 25-37-40-040-832-A00
17.
DISASSEMBLY OF THE RH LEVER BEARING ASSY
A.
Remove the screws (Fig. 15 ‑ 30).
B.
Slide the lever guide (Fig. 15 ‑ 20) from the operating lever (Fig. 15 ‑ 70).
C.
Remove the screw (Fig. 15 ‑ 80).
D.
Remove the thread flange (Fig. 15 ‑ 40), the washer (Fig. 15 ‑ 50) and the guide bush
(Fig. 15 ‑ 60) from the operating lever (Fig. 15 ‑ 70).
##(##<lep-entry>
<page-title>DISASSEMBLY</page-title>
<page-number>3010</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 3010
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
E.
Remove the bearing bush (Fig. 15 ‑ 90) from the RH lever bearing kit (Fig. 15 ‑ 10).
TASK 25-37-40-040-833-A00
18.
DISASSEMBLY OF THE ELECTRICAL BOX ASSY
A.
Disconnect the reset button assy (Fig. 16 ‑ 10) electrical connection from the electrical boards
assy (Fig. 16 ‑ 60).
B.
Remove the reset button assy (Fig. 16 ‑ 10) from the box assy (Fig. 16 ‑ 70).
C.
Remove the screws (Fig. 16 ‑ 20), (Fig. 16 ‑ 30), the washers (Fig. 16 ‑ 40), (Fig. 16 ‑ 50) and
the boards assy (Fig. 16 ‑ 60).
TASK 25-37-40-040-834-A00
19.
DISASSEMBLY OF THE FAUCET ASSY
A.
Remove the bonnet kit (Fig. 17 ‑ 10) and the o-ring (Fig. 17 ‑ 30) from the housing kit
(Fig. 17 ‑ 20).
B.
Remove the aerator (Fig. 17 ‑ 40) from the housing kit (Fig. 17 ‑ 20).
TASK 25-37-40-040-835-A00
20.
DISASSEMBLY OF THE FLOAT VALVE ASSY
A.
Remove the float valve base (Fig. 18 ‑ 20) from the float valve cap (Fig. 18 ‑ 10).
B.
Remove the float (Fig. 18 ‑ 40) and the float seal (Fig. 18 ‑ 30) from the float valve cap
(Fig. 18 ‑ 10).
TASK 25-37-40-040-836-A00
21.
DISASSEMBLY OF THE LOWER BREW HEAD ASSY
A.
Remove the tie wrap (Fig. 19 ‑ 40).
B.
Remove the Sealant (RTV108) around the level sensor (Fig. 19 ‑ 30).
C.
Remove the screws (Fig. 19 ‑ 20) and the level sensor (Fig. 19 ‑ 30) from the lower brew head
(Fig. 19 ‑ 10).
D.
Remove the wires (Fig. 19 ‑ 50), the conduit (Fig. 19 ‑ 60) and the sockets (Fig. 19 ‑ 70) from
the level sensor (Fig. 19 ‑ 30).
TASK 25-37-40-010-802-A00
22.
REPLACEMENT OF THE NAME PLATE
CAUTION:
IF DUE TO DAMAGE OF THE REAR BRACKET ASSY, A NEW ONE MUST BE
USED, REMOVE THE NAME PLATE IN ORDER TO ATTACH IT TO THE NEW
REAR BRACKET ASSY.
Remove the rivets (Fig. 1 ‑ 40) and the name plate (Fig. 1 ‑ 20) from the rear bracket assy
(Fig. 4 ‑ 210).
##(##<lep-entry>
<page-title>DISASSEMBLY</page-title>
<page-number>3011</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
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PAGE 3011
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
##(##<lep-entry>
<page-title>DISASSEMBLY</page-title>
<page-number>3012</page-number>
<page-date>blank</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
INTENTIONALLY LEFT BLANK
25-37-40
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PAGE 3012
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
CLEANING
TASK 25-37-40-99F-815-A00
1.
GENERAL
A.
This page block gives procedures to clean the coffee / beverage maker.
B.
Full cleaning is essential after every flight to meet public health requirements, prevent corrosion
and to make sure satisfactory operation.
C.
Full cleaning and sterilization is very important also during maintenance.
D.
Clean especially all recessed parts of the coffee / beverage maker.
E.
Deposits of spilled liquids are quite likely to be missed in nooks and crevices and thus allowed
to cultivate bacteria and fungi spores.
F.
Full cleaning is also an essential prelude for inspection to determine the existence, extent and
exact location of defects like wear, minor nicks, scratches and acids in the form of liquid or
vapors.
TASK 25-37-40-94A-804-A00
2.
LIST OF MATERIALS
The materials that follow are used in this section.
NOTE:
Equivalent alternatives can be used for items in the list.
ITEM
SUPPLIER'S CODE
LINT-FREE COTTON CLOTH (AMS 3819)
COMMERCIALLY AVAILABLE
MILD SOAP (SOAP)
COMMERCIALLY AVAILABLE
LIST OF MATERIALS
TABLE 4001
TASK 25-37-40-100-804-A00
3.
CLEANING PROCEDURES OF THE COFFEE MAKER
WARNING:
OBEY THE MANUFACTURER'S INSTRUCTIONS AT ALL TIMES WHEN YOU
USE SPECIFIED MATERIALS.
WARNING:
CLEAN ALL COMPONENTS IN A WELL LIT AREA WITH GOOD AIRFLOW.
WARNING:
PUT ON SPLASH GOGGLES, RESISTANT GLOVES AND PROTECTIVE
CLOTHING.
WARNING:
DO NOT EAT OR DRINK IN THE WORKING AREA.
WARNING:
MOST CLEANING SOLVENTS ARE POISONOUS AND SKIN IRRITANT.
PREVENT INHALING FUMES. PREVENT EXTENDED CONTACT WITH THE
SKIN.
##(##<lep-entry>
<page-title>CLEANING</page-title>
<page-number>4001</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 4001
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
WARNING:
CLEAN YOUR HANDS WHEN WORK IS COMPLETED. IN CASE OF SKIN
CONTACT WITH CLEANING SOLVENTS, CLEAN WITH MILD SOAP (SOAP)
AND WATER. IN CASE OF EYE CONTACT, FLUSH WITH LOT OF WATER AND
GET MEDICAL AID.
WARNING:
MOST CLEANING SOLVENTS ARE FLAMMABLE AND MUST BE KEPT AWAY
FROM HEAT OR OPEN FLAME. CLEANING AREAS MUST HAVE SUFFICIENT
AND CLEAR WARNING NOTICES TO TELL PERSONS OF THE DANGEROUS
AREA.
CAUTION:
ONLY USE DETERGENTS WITH PH-VALUE BETWEEN PH 7 AND PH 9.
CAUTION:
DO NOT USE ABRASIVE MATERIALS TO CLEAN PRINTED AREAS OR PLASTIC
SURFACES. ABRASIVE MATERIALS CAN CAUSE DAMAGE TO PRINTED
AREAS AND PLASTIC SURFACES. USE A CLEAN LINT-FREE COTTON CLOTH
(AMS 3819).
A.
Cleaning Intervals
For cleaning intervals refer to the Standard Practices Manual (SPM) 20-00-01 Chapter
CLEANING OF THE COFFEE MAKER, page block CLE 2.
B.
Cleaning of the Coffee Maker Casing
Refer to Standard Practices Manual (SPM) 20-00-01 Chapter CLEANING OF THE COFFEE
MAKER, page block CLE 2.
C.
Cleaning of the Electrical Components
Refer to Standard Practices Manual (SPM) 20-00-01 Chapter CLEANING OF THE COFFEE
MAKER, page block CLE 2.
D.
Cleaning of the Faucet Assembly
Refer to Standard Practices Manual (SPM) 20-00-01 Chapter CLEANING OF THE COFFEE
MAKER, page block CLE 2.
E.
Decalcification of the Coffee Maker
Refer to Standard Practices Manual (SPM) 20-00-01 Chapter CLEANING OF THE COFFEE
MAKER, page block CLE 2.
TASK 25-37-40-100-805-A00
4.
CLEANING PROCEDURES OF THE BEVERAGE MAKER
WARNING:
OBEY THE MANUFACTURER'S INSTRUCTIONS AT ALL TIMES WHEN YOU
USE SPECIFIED MATERIALS.
WARNING:
CLEAN ALL COMPONENTS IN A WELL LIT AREA WITH GOOD AIRFLOW.
WARNING:
PUT ON SPLASH GOGGLES, RESISTANT GLOVES AND PROTECTIVE
CLOTHING.
WARNING:
DO NOT EAT OR DRINK IN THE WORKING AREA.
WARNING:
MOST CLEANING SOLVENTS ARE POISONOUS AND SKIN IRRITANT.
PREVENT INHALING FUMES. PREVENT EXTENDED CONTACT WITH THE
SKIN.
##(##<lep-entry>
<page-title>CLEANING</page-title>
<page-number>4002</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 4002
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
WARNING:
CLEAN YOUR HANDS WHEN WORK IS COMPLETED. IN CASE OF SKIN
CONTACT WITH CLEANING SOLVENTS, CLEAN WITH MILD SOAP (SOAP)
AND WATER. IN CASE OF EYE CONTACT, FLUSH WITH LOT OF WATER AND
GET MEDICAL AID.
WARNING:
MOST CLEANING SOLVENTS ARE FLAMMABLE AND MUST BE KEPT AWAY
FROM HEAT OR OPEN FLAME. CLEANING AREAS MUST HAVE SUFFICIENT
AND CLEAR WARNING NOTICES TO TELL PERSONS OF THE DANGEROUS
AREA.
CAUTION:
ONLY USE DETERGENTS WITH PH-VALUE BETWEEN PH 7 AND PH 9.
CAUTION:
DO NOT USE ABRASIVE MATERIALS TO CLEAN PRINTED AREAS OR PLASTIC
SURFACES. ABRASIVE MATERIALS CAN CAUSE DAMAGE TO PRINTED
AREAS AND PLASTIC SURFACES. USE A CLEAN LINT-FREE COTTON CLOTH
(AMS 3819).
A.
Cleaning Intervals
For cleaning intervals refer to the Standard Practices Manual (SPM) 20-00-01 Chapter
CLEANING OF THE BEVERAGE MAKER, page block CLE 3.
B.
Cleaning of the Beverage Maker Casing
Refer to Standard Practices Manual (SPM) 20-00-01 Chapter CLEANING OF THE BEVERAGE
MAKER, page block CLE 3.
C.
Cleaning of the Electrical Components
Refer to Standard Practices Manual (SPM) 20-00-01 Chapter CLEANING OF THE BEVERAGE
MAKER, page block CLE 3.
D.
Cleaning of the Faucet Assembly
Refer to Standard Practices Manual (SPM) 20-00-01 Chapter CLEANING OF THE BEVERAGE
MAKER, page block CLE 3.
E.
Decalcification of the Beverage Maker
Refer to Standard Practices Manual (SPM) 20-00-01 Chapter CLEANING OF THE BEVERAGE
MAKER, page block CLE 3.
TASK 25-37-40-100-806-A00
5.
DISINFECTION AFTER SHOP VISIT
WARNING:
OBEY THE MANUFACTURER'S INSTRUCTIONS AT ALL TIMES WHEN YOU
USE SPECIFIED MATERIALS.
WARNING:
DISINFECT THE UNIT IN A WELL LIT AREA WITH GOOD AIRFLOW.
WARNING:
PUT ON SPLASH GOGGLES, RESISTANT GLOVES AND PROTECTIVE
CLOTHING.
WARNING:
DO NOT EAT OR DRINK IN THE WORKING AREA.
WARNING:
MOST DISINFECTION SOLVENTS ARE POISONOUS AND SKIN IRRITANT.
PREVENT INHALING FUMES. PREVENT EXTENDED CONTACT WITH THE
SKIN.
##(##<lep-entry>
<page-title>CLEANING</page-title>
<page-number>4003</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 4003
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
WARNING:
A.
CLEAN YOUR HANDS WHEN WORK IS COMPLETED. IN CASE OF SKIN
CONTACT WITH CLEANING SOLVENTS, CLEAN WITH MILD SOAP (SOAP)
AND WATER. IN CASE OF EYE CONTACT, FLUSH WITH LOT OF WATER AND
GET MEDICAL AID.
Disinfection of the Coffee Maker
Refer to Standard Practices Manual (SPM) 20-00-01 Chapter CLEANING OF THE COFFEE
MAKER, page block CLE 2, para 6.
B.
Disinfection of the Beverage Maker
Refer to Standard Practices Manual (SPM) 20-00-01 Chapter CLEANING OF THE BEVERAGE
MAKER, page block CLE 3, para 6.
TASK 25-37-40-880-803-A00
6.
MANUAL DRAINING PROCEDURE
CAUTION:
THE UNIT SHALL BE COMPLETELY DRAINED. THERE SHALL BE NO
RESIDUAL WATER IN THE TANK, PIPING AND CONNECTIONS OF THE WATER
SYSTEM.
A.
Disconnect the EUT from the water supply.
B.
Drain the water tank via the drain valve.
##(##<lep-entry>
<page-title>CLEANING</page-title>
<page-number>4004</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 4004
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
CHECK
TASK 25-37-40-99F-816-A00
1.
GENERAL
A.
This page block gives the procedures to examine the coffee / beverage maker for damage and
the necessary detailed checks and adjustments.
B.
Examine the coffee / beverage maker removed from the aircraft or from the storage for
damage.
C.
Replace worn or damaged parts which do not agree with the inspection limits, as given in the
page blocks DISASSEMBLY, ASSEMBLY and STORAGE INCLUDING TRANSPORTATION.
TASK 25-37-40-210-801-A00
2.
GENERAL CHECKS
EFFECT: 9001-01-0000-01, 9002-01-0000-01
SUBTASK 25-37-40-210-003-A00
A.
CHECK OF THE COFFEE MAKER
(1)
Check Intervals
For the check intervals of the coffee maker refer to the Standard Practices Manual
(SPM) 20-00-01 Chapter CHE 2.
(2)
Daily Checks
For daily checks of the coffee maker refer to the Standard Practices Manual (SPM)
20-00-01 Chapter CHE 2.
(3)
Minor Checks
For minor maintenance checks of the coffee maker refer to the Standard Practices
Manual (SPM) 20-00-01 Chapter CHE 2.
(4)
Major Checks
For major maintenance checks of the coffee maker refer to the Standard Practices
Manual (SPM) 20-00-01 Chapter CHE 2.
EFFECT: 9201-01-0000-01, 9202-01-0000-01
SUBTASK 25-37-40-210-004-B00
B.
CHECK OF THE BEVERAGE MAKER
(1)
Check Intervals
For the check intervals of the beverage maker refer to the Standard Practices Manual
(SPM) 20-00-01 Chapter CHE 3.
(2)
Daily Checks
For daily checks of the beverage maker refer to the Standard Practices Manual (SPM)
20-00-01 Chapter CHE 3.
##(##<lep-entry>
<page-title>CHECK</page-title>
<page-number>5001</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 5001
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
(3)
Minor Checks
For minor maintenance checks of the beverage maker refer to the Standard Practices
Manual (SPM) 20-00-01 Chapter CHE 3.
(4)
Major Checks
For major maintenance checks of the beverage maker refer to the Standard Practices
Manual (SPM) 20-00-01 Chapter CHE 3.
##(##<lep-entry>
<page-title>CHECK</page-title>
<page-number>5002</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 5002
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
REPAIR
TASK 25-37-40-99F-817-A00
1.
GENERAL
This page block contains repair instructions on the coffee / beverage maker.
TASK 25-37-40-99F-818-A00
2.
TECHNIQUES AND PRECAUTIONS
WARNING:
MAKE SURE THAT ALL POWER SOURCES ARE DISCONNECTED BEFORE
REPAIR.
CAUTION:
IN CASE THAT MORE THAN LISTED IN THE CMM HAS TO BE REPAIRED,
CONTACT SELL GMBH - ZODIAC ELECTRICAL INSERTS EUROPE FOR MORE
INFORMATION.
Before disconnecting electrical plugs or wiring, attach identification tags to make sure correct location.
TASK 25-37-40-300-801-A00
3.
REPAIR PROCEDURE
EFFECT: 9001-01-0000-01, 9002-01-0000-01
A.
For the repair procedures of the coffee maker refer to Standard Practices Manual (SPM)
20-00-01 Chapter REP 2.
EFFECT: 9201-01-0000-01, 9202-01-0000-01
B.
For the repair procedures of the beverage maker refer to Standard Practices Manual (SPM)
20-00-01 Chapter REP 3.
##(##<lep-entry>
<page-title>REPAIR</page-title>
<page-number>6001</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 6001
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
##(##<lep-entry>
<page-title>REPAIR</page-title>
<page-number>6002</page-number>
<page-date>blank</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
INTENTIONALLY LEFT BLANK
25-37-40
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PAGE 6002
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
ASSEMBLY
TASK 25-37-40-99F-819-A00
1.
GENERAL
A.
This page block gives instructions for the assembly of the coffee / beverage maker.
B.
Replace all screws, nuts, washers, gaskets, sealing washers, etc. with new items, regardless of
the condition of the items removed.
C.
For numbers in parenthesis after item names in the procedures, refer to the figures and item
numbers in the ILLUSTRATED PARTS LIST.
TASK 25-37-40-940-809-A00
2.
LIST OF TOOLS AND EQUIPMENT
The equipment and tools that follow are used in this section.
NOTE:
Equivalent alternatives can be used for items in the list.
ITEM
SPECIFICATION
SUPPLIER'S CODE
CONTACT INSERTION TOOL
(PNR: 9099-0-0)
CAGE: 28198
POSITRONIC INDUSTRIES,
INC.
423 N CAMPBELL AVE
SPRINGFIELD, 65806
USA
CONTACT INSERTION TOOL
(PNR: 9099-1-0)
CAGE: 28198
POSITRONIC INDUSTRIES,
INC.
423 N CAMPBELL AVE
SPRINGFIELD, 65806
USA
LIST OF TOOLS AND EQUIPMENT
TABLE 7001
TASK 25-37-40-94A-809-A00
3.
LIST OF MATERIALS
The materials that follow are used in this section.
NOTE:
Equivalent alternatives can be used for items in the list.
##(##<lep-entry>
<page-title>ASSEMBLY</page-title>
<page-number>7001</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 7001
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
ITEM
SUPPLIER'S CODE
BOLT LOCK (A63.80)
EURO-LOCK-VERTRIEBS GMBH
KAMENER STR. 33
D-59368 WERNE
GERMANY
EURO-LOCK (A22.20)
EURO-LOCK-VERTRIEBS GMBH
KAMENER STR. 33
D-59368 WERNE
GERMANY
SEALANT (RTV108)
MOMENTIVE PERFORMANCE MATERIALS INC.
22 CORPORATE WOODS BLVD
ALBANY NY 12211
USA
SILICONE ADHESIVE (ELASTOSIL E43)
WACKER-CHEMIE GMBH
HANNS-SEIDEL-PLATZ 4
D-81737 MUENCHEN
GERMANY
SILICONE SEALANT (PACTAN7041)
COMPACT TECHNOLOGY GMBH
TRAUNRING 65
D-83301 TRAUNREUT
GERMANY
SILICONEHEAT CONDUCTION PASTE (V5350)
ASSMANN ELECTRONIC GMBH
AUF DEM SCHUEFFEL 3
D-58513 LUEDENSCHEID
GERMANY
LIST OF MATERIALS
TABLE 7002
TASK 25-37-40-410-801-A00
4.
REPLACEMENT OF THE NAME PLATE
CAUTION:
IF A NEW REAR BRACKET ASSY IS USED, INSTALL THE REMOVED NAME
PLATE TO THE NEW REAR BRACKET ASSY.
Install the name plate (Fig. 1 ‑ 20) with the rivets (Fig. 1 ‑ 40) to the rear bracket assy (Fig. 4 ‑ 210).
TASK 25-37-40-440-819-A00
5.
##(##<lep-entry>
<page-title>ASSEMBLY</page-title>
<page-number>7002</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
ASSEMBLY OF THE LOWER BREW HEAD ASSY
A.
Install the wires (Fig. 19 ‑ 50), the conduit (Fig. 19 ‑ 60) and the sockets (Fig. 19 ‑ 70) to the
level sensor (Fig. 19 ‑ 30).
B.
Install the level sensor (Fig. 19 ‑ 30) to the lower brew head (Fig. 19 ‑ 10) with the screws
(Fig. 19 ‑ 20).
C.
Seal the gap around the level sensor (Fig. 19 ‑ 30) with Sealant (RTV108).
D.
Install the tie wrap (Fig. 19 ‑ 40).
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 7002
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
TASK 25-37-40-440-820-A00
6.
ASSEMBLY OF THE FLOAT VALVE ASSY
A.
Install the float (Fig. 18 ‑ 40) and the float seal (Fig. 18 ‑ 30) to the float valve cap (Fig. 18 ‑ 10).
B.
Install the float valve base (Fig. 18 ‑ 20) to the float valve cap (Fig. 18 ‑ 10).
TASK 25-37-40-440-821-A00
7.
ASSEMBLY OF THE FAUCET ASSY
A.
Install the aerator (Fig. 17 ‑ 40) to the housing kit (Fig. 17 ‑ 20).
B.
Install the bonnet kit (Fig. 17 ‑ 10) and the o-ring (Fig. 17 ‑ 30) to the housing kit (Fig. 17 ‑ 20).
Tighten the bonnet kit (Fig. 17 ‑ 10) to the housing kit (Fig. 17 ‑ 20) with 4.0
Nm (35.4 lbf.in.).
NOTE:
TASK 25-37-40-440-822-A00
8.
ASSEMBLY OF THE ELECTRICAL BOX ASSY
CAUTION:
DO NOT SAFETY THE SCREWS WITH ANY SECURING AGENT.
A.
Install the boards assy (Fig. 16 ‑ 60) with the screws (Fig. 16 ‑ 20), (Fig. 16 ‑ 30) and the
washers (Fig. 16 ‑ 40), (Fig. 16 ‑ 50).
B.
Install the reset button assy (Fig. 16 ‑ 10) to the box assy (Fig. 16 ‑ 70).
C.
Connect the reset button assy (Fig. 16 ‑ 10) electrical connection to the electrical boards assy
(Fig. 16 ‑ 60).
TASK 25-37-40-440-823-A00
9.
ASSEMBLY OF THE RH LEVER BEARING ASSY
A.
Install the bearing bush (Fig. 15 ‑ 90) to the RH lever bearing kit (Fig. 15 ‑ 10).
B.
Install the thread flange (Fig. 15 ‑ 40), the washer (Fig. 15 ‑ 50) and the guide bush
(Fig. 15 ‑ 60) to the operating lever (Fig. 15 ‑ 70).
C.
Install the screw (Fig. 15 ‑ 80) with Bolt Lock (A63.80).
NOTE:
Tighten the screw (Fig. 15 ‑ 80) with 1.2 Nm (10.6 lbf.in.).
D.
Slide the lever guide (Fig. 15 ‑ 20) to the operating lever (Fig. 15 ‑ 70).
E.
Install the screws (Fig. 15 ‑ 30).
NOTE:
Tighten the screw (Fig. 15 ‑ 30) with 1.2 Nm (10.6 lbf.in.).
TASK 25-37-40-440-824-A00
10.
##(##<lep-entry>
<page-title>ASSEMBLY</page-title>
<page-number>7003</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
ASSEMBLY OF THE INNER SHELF ASSY
A.
Install the reed sensor kit (Fig. 14 ‑ 80) to the inner shelf (Fig. 14 ‑ 90) with Silicone Adhesive
(ELASTOSIL E43).
B.
Install the water pipe (Fig. 14 ‑ 70) to the inner shelf (Fig. 14 ‑ 90).
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 7003
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
C.
Install the screws (Fig. 14 ‑ 50) and the fixing plates (Fig. 14 ‑ 60).
Tighten the screws (Fig. 14 ‑ 50) with 1.2 Nm (10.6 lbf.in.).
NOTE:
D.
Install the elbow union (Fig. 14 ‑ 40) to the water pipe (Fig. 14 ‑ 70).
E.
Install the microswitch kit (Fig. 14 ‑ 10) with the screws (Fig. 14 ‑ 30) and the threaded block
(Fig. 14 ‑ 20).
NOTE:
Tighten the screws (Fig. 14 ‑ 30) with 0.3 Nm (2.7 lbf.in.).
NOTE:
Install the screws (Fig. 14 ‑ 30) with Silicone Adhesive (ELASTOSIL E43).
TASK 25-37-40-440-825-A00
11.
ASSEMBLY OF THE COFFEE BREW HEAD ASSY
A.
Install the brew head gasket (Fig. 13 ‑ 60) with Sealant (RTV108) to the coffee brew head
(Fig. 13 ‑ 10) if removed.
B.
Install the jet (Fig. 13 ‑ 20), the jet housing (Fig. 13 ‑ 40) and the sealing washer (Fig. 13 ‑ 30).
C.
Install the straight union (Fig. 13 ‑ 50).
TASK 25-37-40-440-826-A00
12.
ASSEMBLY OF THE BREWHEAD ASSY
EFFECT: 9001-01-0000-01, 9002-01-0000-01
SUBTASK 25-37-40-440-009-A00
A.
ASSEMBLY OF THE BREWHEAD ASSY
(1)
Install the guide axis (Fig. 12 ‑ 10) and the pressure springs (Fig. 12 ‑ 20) with the lock
washers (Fig. 12 ‑ 30) to the lower brew head assy (Fig. 12 ‑ 40).
(2)
Slide the inner shelf assy (Fig. 12 ‑ 50) onto the lower brew head assy (Fig. 12 ‑ 40).
(3)
Slide the coffee brew head assy (Fig. 12 ‑ 70) onto the inner shelf assy (Fig. 12 ‑ 50).
(4)
Install the guide washers (Fig. 12 ‑ 80), the pressure springs (Fig. 12 ‑ 60) and the
coffee brew head assy (Fig. 12 ‑ 70).
(5)
Install the lock washers (Fig. 12 ‑ 90).
EFFECT: 9201-01-0000-01, 9202-01-0000-01
SUBTASK 25-37-40-440-010-B00
B.
##(##<lep-entry>
<page-title>ASSEMBLY</page-title>
<page-number>7004</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
ASSEMBLY OF THE BREWHEAD ASSY
(1)
Install the guide axis (Fig. 12A ‑ 10) and the pressure springs (Fig. 12A ‑ 20) with the
lock washers (Fig. 12A ‑ 30) to the lower brew head assy (Fig. 12A ‑ 40).
(2)
Slide the inner shelf assy (Fig. 12A ‑ 50) onto the lower brew head assy (Fig. 12A ‑ 40).
(3)
Install the guide washers (Fig. 12A ‑ 80), the pressure springs (Fig. 12A ‑ 60) and the
sleeve spacers (Fig. 12A ‑ 70).
(4)
Install the lock washers (Fig. 12A ‑ 90).
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 7004
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
TASK 25-37-40-440-827-A00
13.
ASSEMBLY OF THE ELECTRICAL BOX KIT
CAUTION:
TORQUE ALL SCREWS WITH THE TORQUE VALUES AS GIVEN IN THE PAGE
BLOCK FITS AND CLEARANCES TO PREVENT DAMAGE TO THE UNIT.
CAUTION:
IF NOT OTHERWISE MENTIONED, SAFETY ALL SCREWS WITH EURO-LOCK
(A22.20). LOOSE COMPONENTS CAN CAUSE DAMAGE OF THE UNIT.
A.
Install the bonding lead assy (Fig. 11 ‑ 220) with the nut (Fig. 11 ‑ 140), the washers
(Fig. 11 ‑ 130), the lock washer (Fig. 11 ‑ 120) and the screw (Fig. 11 ‑ 110) of the GD03
ground stud (Fig. 11 ‑ 100).
B.
Install the wire loom (Fig. 11 ‑ 230) to the GD03 ground stud (Fig. 11 ‑ 100) with the nut
(Fig. 11 ‑ 150), the washer (Fig. 11 ‑ 130).
C.
For securing of the ground stud refer to Standard Practices Manual (SPM) 20–00–01 Page
Block “SPECIAL PROCEDURES”.
D.
Install the nuts (Fig. 11 ‑ 80), (Fig. 11 ‑ 90), the washers (Fig. 11 ‑ 70), the lock washer
(Fig. 11 ‑ 60) and the screw (Fig. 11 ‑ 50) (parts of GD02 ground stud (Fig. 11 ‑ 40)) to the
electrical box assy (Fig. 11 ‑ 10) if removed.
E.
Install the nut (Fig. 11 ‑ 200), the lock washer (Fig. 11 ‑ 180), the washers (Fig. 11 ‑ 190) and
the screw (Fig. 11 ‑ 170) (parts of GD09 ground stud (Fig. 11 ‑ 160)) to the electrical box lid
assy (Fig. 11 ‑ 20) if removed.
F.
Connect the wire loom (Fig. 11 ‑ 230) to the electrical box lid assy (Fig. 11 ‑ 20) GD09 ground
stud (Fig. 11 ‑ 160)) and install the washer (Fig. 11 ‑ 190) and the nut (Fig. 11 ‑ 210).
G.
For securing of the ground stud refer to Standard Practices Manual (SPM) 20–00–01 Page
Block “SPECIAL PROCEDURES”.
H.
Install the electrical box lid assy (Fig. 11 ‑ 20) with Sealant (RTV108) to the electrical box assy
(Fig. 11 ‑ 10).
I.
Install the screws (Fig. 11 ‑ 30).
TASK 25-37-40-440-828-A00
14.
ASSEMBLY OF THE TANK ASSY
CAUTION:
TORQUE ALL SCREWS WITH THE TORQUE VALUES AS GIVEN IN THE PAGE
BLOCK FITS AND CLEARANCES TO PREVENT DAMAGE TO THE UNIT.
CAUTION:
IF NOT OTHERWISE MENTIONED, SAFETY ALL SCREWS WITH EURO-LOCK
(A22.20). LOOSE COMPONENTS CAN CAUSE DAMAGE OF THE UNIT.
A.
Install the cable clamp (Fig. 10 ‑ 170) and the spacer (Fig. 10 ‑ 180) with the nut (Fig. 10 ‑ 150)
and the washer (Fig. 10 ‑ 160).
NOTE:
B.
Install the lower elbow union (Fig. 10 ‑ 60).
NOTE:
C.
Tighten the nut (Fig. 10 ‑ 150) with 2.5 Nm (22.1 lbf.in.).
Tighten the elbow unions (Fig. 10 ‑ 60) with 5 Nm (44.3 lbf.in.).
Install the upper elbow union (Fig. 10 ‑ 60) and the thermistor nozzle (Fig. 10 ‑ 130).
##(##<lep-entry>
<page-title>ASSEMBLY</page-title>
<page-number>7005</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 7005
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
D.
Install the hoses (Fig. 10 ‑ 80), (Fig. 10 ‑ 90) and the connection assy (Fig. 10 ‑ 120) to the
elbow unions (Fig. 10 ‑ 60).
E.
Install the screw (Fig. 10 ‑ 100) and the washer (Fig. 10 ‑ 110).
Tighten the screw (Fig. 10 ‑ 100) with 2 Nm (17.7 lbf.in.).
NOTE:
F.
Install the straight unions (Fig. 10 ‑ 70).
Tighten the straight unions (Fig. 10 ‑ 70) with 5 Nm (44.3 lbf.in.).
NOTE:
G.
Install the elbow unions (Fig. 10 ‑ 60), (Fig. 10 ‑ 140) to the top of the tank kit (Fig. 10 ‑ 190).
H.
Install the plug screw (Fig. 10 ‑ 40) to the tank kit (Fig. 10 ‑ 190).
Tighten the plug screw (Fig. 10 ‑ 40) with 5 Nm (44.3 lbf.in.).
NOTE:
I.
Install the heating element kit (Fig. 10 ‑ 20) with the seals (Fig. 10 ‑ 30).
NOTE:
J.
Tighten the heating elements with 15 Nm (132.8 lbf.in.).
Install the float valve assy (Fig. 10 ‑ 10) with the seal (Fig. 10 ‑ 30).
Tighten the float valve assy (Fig. 10 ‑ 10) with 4 Nm (35.4 lbf.in.).
NOTE:
K.
Install the elbow union (Fig. 10 ‑ 50).
Tighten the elbow union (Fig. 10 ‑ 50) with 2 Nm (17.7 lbf.in.).
NOTE:
TASK 25-37-40-440-829-A00
15.
ASSEMBLY OF THE DRIP TRAY ASSY
CAUTION:
DO NOT SAFETY THE SCREW WITH ANY SECURING AGENT.
Install the grill (Fig. 9 ‑ 20) with the screw (Fig. 9 ‑ 30) and the lock washer (Fig. 9 ‑ 40) to the drip tray
(Fig. 9 ‑ 10).
Tighten the screw (Fig. 9 ‑ 30) with 0.5 Nm (4.4 lbf.in.).
NOTE:
TASK 25-37-40-440-830-A00
16.
ASSEMBLY OF THE CASE ASSY
Install the bar guides (Fig. 8 ‑ 20) with the screws (Fig. 8 ‑ 30) using Euro-Lock (A22.20) to the case kit
(Fig. 8 ‑ 10).
Tighten the screws (Fig. 8 ‑ 30) with 1.2 Nm (10.6 lbf.in.).
NOTE:
TASK 25-37-40-440-831-A00
17.
ASSEMBLY OF THE PRIMARY LATCH ASSY
CAUTION:
TORQUE ALL SCREWS WITH THE TORQUE VALUES AS GIVEN IN THE PAGE
BLOCK FITS AND CLEARANCES TO PREVENT DAMAGE TO THE UNIT.
CAUTION:
IF NOT OTHERWISE MENTIONED, SAFETY ALL SCREWS WITH EURO-LOCK
(A22.20). LOOSE COMPONENTS CAN CAUSE DAMAGE OF THE UNIT.
A.
##(##<lep-entry>
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<page-number>7006</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
Install the hose (Fig. 7 ‑ 70) to the elbow union (Fig. 14 ‑ 40).
25-37-40
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PAGE 7006
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
B.
Install the bushes (Fig. 7 ‑ 60) to the lever assy (Fig. 7 ‑ 20).
C.
Put the brewhead assy (Fig. 7 ‑ 10) and the lever assy (Fig. 7 ‑ 20) in position to install the
lever bearing assies (Fig. 7 ‑ 30), (Fig. 7 ‑ 40).
D.
Install the RH lever bearing assy (Fig. 7 ‑ 40) with the screws (Fig. 7 ‑ 50).
Tighten the screws (Fig. 7 ‑ 50) with 1.2 Nm (10.6 lbf.in.).
NOTE:
E.
Install the LH lever bearing assy (Fig. 7 ‑ 30) with the screws (Fig. 7 ‑ 50).
Tighten the screws (Fig. 7 ‑ 50) with 1.2 Nm (10.6 lbf.in.).
NOTE:
TASK 25-37-40-440-832-A00
18.
ASSEMBLY OF THE E-BOX CONSOLE ASSY
EFFECT: 9001-01-0000-01, 9201-01-0000-01
SUBTASK 25-37-40-440-011-A00
A.
ASSEMBLY OF THE E-BOX CONSOLE ASSY
CAUTION:
TORQUE ALL SCREWS WITH THE TORQUE VALUES AS GIVEN IN THE
PAGE BLOCK FITS AND CLEARANCES TO PREVENT DAMAGE TO THE
UNIT.
CAUTION:
IF NOT OTHERWISE MENTIONED, SAFETY ALL SCREWS WITH EUROLOCK (A22.20). LOOSE COMPONENTS CAN CAUSE DAMAGE OF THE
UNIT.
(1)
Installation of the ground stud (Fig. 6 ‑ 170) to the rear plate assy (Fig. 6 ‑ 20).
Install the nut (Fig. 6 ‑ 210), the washers (Fig. 6 ‑ 200), the lock washer (Fig. 6 ‑ 190)
and the screw (Fig. 6 ‑ 180).
NOTE:
(2)
Install the straight union (Fig. 6 ‑ 110) to the adapter (Fig. 6 ‑ 120).
(3)
Install the o-ring (Fig. 6 ‑ 140).
(4)
Install the water connector (Fig. 6 ‑ 130) to the adapter (Fig. 6 ‑ 120).
NOTE:
Tighten the water connector (Fig. 6 ‑ 130) to the adapter with 5.0
Nm (44.25 lbf.in.).
(5)
Install the o-ring (Fig. 6 ‑ 160).
(6)
Install the coupling (Fig. 6 ‑ 150) to the water connector (Fig. 6 ‑ 130).
NOTE:
##(##<lep-entry>
<page-title>ASSEMBLY</page-title>
<page-number>7007</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
Tighten the nut (Fig. 6 ‑ 210) with 2.5 Nm (22.13 lbf.in.).
Tighten the coupling (Fig. 6 ‑ 150) to the water connector
(Fig. 6 ‑ 130) with 5.0 Nm (44.25 lbf.in.).
(7)
Install the wire-bundle (Fig. 6 ‑ 50) with the screws (Fig. 6 ‑ 60), the anti-twist protection
(Fig. 6 ‑ 100), the washer (Fig. 6 ‑ 90), the spacer (Fig. 6 ‑ 80) and the packer
(Fig. 6 ‑ 70).
(8)
Install the complete rear plate assy to the connector bracket assy (Fig. 6 ‑ 10) with the
screws (Fig. 6 ‑ 30) and the washers (Fig. 6 ‑ 40).
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 7007
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
Tighten the screws (Fig. 6 ‑ 30) with 2.0 Nm (17.70 lbf.in.).
NOTE:
EFFECT: 9002-01-0000-01, 9202-01-0000-01
SUBTASK 25-37-40-440-012-B00
B.
ASSEMBLY OF THE E-BOX CONSOLE ASSY
CAUTION:
TORQUE ALL SCREWS WITH THE TORQUE VALUES AS GIVEN IN THE
PAGE BLOCK FITS AND CLEARANCES TO PREVENT DAMAGE TO THE
UNIT.
CAUTION:
IF NOT OTHERWISE MENTIONED, SAFETY ALL SCREWS WITH EUROLOCK (A22.20). LOOSE COMPONENTS CAN CAUSE DAMAGE OF THE
UNIT.
(1)
Installation of the ground stud (Fig. 6A ‑ 120) to the rear plate assy (Fig. 6A ‑ 20).
Install the nut (Fig. 6A ‑ 160), the washers (Fig. 6A ‑ 150), the lock washer
(Fig. 6A ‑ 140) and the screw (Fig. 6A ‑ 130).
Tighten the nut (Fig. 6A ‑ 160) with 2.5 Nm (22.13 lbf.in.).
NOTE:
(2)
Install the adapter (Fig. 6A ‑ 90), the water connector (Fig. 6A ‑ 100) and the o-ring
(Fig. 6A ‑ 110).
Tighten the adapter (Fig. 6A ‑ 90) to the water connector
(Fig. 6A ‑ 100) with 5.0 Nm (44.25 lbf.in.).
NOTE:
(3)
Install the elbow union (Fig. 6A ‑ 80).
Tighten elbow union (Fig. 6A ‑ 80) to the adapter (Fig. 6A ‑ 90) with
5.0 Nm (44.25 lbf.in.).
NOTE:
(4)
Install the pin side shell (Fig. 6A ‑ 50) with the screws (Fig. 6A ‑ 60), the lock washers
(Fig. 6A ‑ 70) and the washers (Fig. 6A ‑ 40).
Tighten the screws (Fig. 6A ‑ 60) with 1.5 Nm (13.28 lbf.in.).
NOTE:
(5)
Install the complete rear plate assy to the connector bracket assy (Fig. 6A ‑ 10) with
the screws (Fig. 6A ‑ 30) and the washers (Fig. 6A ‑ 40).
Tighten the screws (Fig. 6A ‑ 30) with 2.0 Nm (17.70 lbf.in.).
NOTE:
TASK 25-37-40-440-833-A00
19.
ASSEMBLY OF THE FRONT PANEL ASSY
EFFECT: 9001-01-0000-01, 9002-01-0000-01
SUBTASK 25-37-40-440-013-A00
A.
ASSEMBLY OF THE FRONT PANEL ASSY (COFFEE MAKER)
CAUTION:
TORQUE ALL SCREWS WITH THE TORQUE VALUES AS GIVEN IN THE
PAGE BLOCK FITS AND CLEARANCES TO PREVENT DAMAGE TO THE
UNIT.
CAUTION:
DO NOT SAFETY THE SCREWS WITH ANY SECURING AGENT.
##(##<lep-entry>
<page-title>ASSEMBLY</page-title>
<page-number>7008</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 7008
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
Install the primary indication (Fig. 5 ‑ 190) with the screw (Fig. 5 ‑ 160).
NOTE:
(2)
Tighten the screw (Fig. 5 ‑ 160) with 1.2 Nm (10.6 lbf.in.).
Install the switch board assy (Fig. 5 ‑ 170) with the screws (Fig. 5 ‑ 160) and the
washers (Fig. 5 ‑ 180).
NOTE:
Tighten the screw (Fig. 5 ‑ 160) with 1.2 Nm (10.6 lbf.in.).
(3)
Seal the gap between the switch board assy (Fig. 5 ‑ 170) and the front panel
(Fig. 5 ‑ 20) with Sealant (RTV108).
(4)
Install the edge profile (Fig. 5 ‑ 140) to the switch board cover (Fig. 5 ‑ 150) only if
removed.
(5)
Install the switch board cover (Fig. 5 ‑ 150) with the screws (Fig. 5 ‑ 160).
NOTE:
(6)
Tighten the screw (Fig. 5 ‑ 160) with 1.2 Nm (10.6 lbf.in.).
Seal the gap between the edge profile (Fig. 5 ‑ 140) and the wire bundle of the switch
board assy (Fig. 5 ‑ 170) with Sealant (RTV108).
SUPERIMPOSE SEALING
SEALING CABLE OUTLET
SEALED AREA
CH550_C253740_ASY01_R00.cgm
(1)
SEALING OF THE SWITCH BOARD ASSY AND EDGE PROFILE
FIGURE 7001
(7)
Install the reinforcement angle assy (Fig. 5 ‑ 100) and the faucet assy (Fig. 5 ‑ 90) to
the front panel (Fig. 5 ‑ 20) with the nuts (Fig. 5 ‑ 120) and the washer (Fig. 5 ‑ 110).
NOTE:
(8)
Tighten the nuts (Fig. 5 ‑ 120) with 8 to 9 Nm (70.8 to 79.6 lbf.in.).
Install the elbow union (Fig. 5 ‑ 130).
##(##<lep-entry>
<page-title>ASSEMBLY</page-title>
<page-number>7009</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 7009
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
Tighten the elbow union (Fig. 5 ‑ 130) with 2 Nm (17.7 lbf.in.).
NOTE:
(9)
Install the white panel plunger (Fig. 5 ‑ 80).
(10)
Install the yellow panel plunger (Fig. 5 ‑ 70).
(11)
Install the green panel plunger (Fig. 5 ‑ 60).
(12)
Install the small plate (Fig. 5 ‑ 50).
(13)
Install the self-adhesive switch foil (Fig. 5 ‑ 30).
(14)
Install the clip nuts (Fig. 5 ‑ 40) to the front panel (Fig. 5 ‑ 20).
EFFECT: 9201-01-0000-01, 9202-01-0000-01
SUBTASK 25-37-40-440-014-B00
B.
ASSEMBLY OF THE FRONT PANEL ASSY (BEVERAGE MAKER)
CAUTION:
TORQUE ALL SCREWS WITH THE TORQUE VALUES AS GIVEN IN THE
PAGE BLOCK FITS AND CLEARANCES TO PREVENT DAMAGE TO THE
UNIT.
CAUTION:
DO NOT SAFETY THE SCREWS WITH ANY SECURING AGENT.
(1)
Install the primary indication (Fig. 5A ‑ 190) with the screw (Fig. 5A ‑ 160).
NOTE:
(2)
Tighten the screw (Fig. 5A ‑ 160) with 1.2 Nm (10.6 lbf.in.).
Install the switch board assy (Fig. 5A ‑ 170) with the screws (Fig. 5A ‑ 160) and the
washers (Fig. 5A ‑ 180).
NOTE:
Tighten the screw (Fig. 5A ‑ 160) with 1.2 Nm (10.6 lbf.in.).
(3)
Seal the gap between the switch board assy (Fig. 5A ‑ 170) and the front panel
(Fig. 5A ‑ 20) with Sealant (RTV108).
(4)
Install the edge profile (Fig. 5A ‑ 140) to the switch board cover (Fig. 5A ‑ 150) only if
removed.
(5)
Install the switch board cover (Fig. 5A ‑ 150) with the screws (Fig. 5A ‑ 160).
NOTE:
(6)
Tighten the screw (Fig. 5A ‑ 160) with 1.2 Nm (10.6 lbf.in.).
Seal the gap between the edge profile (Fig. 5A ‑ 140) and the wire bundle of the switch
board assy (Fig. 5A ‑ 170) with Sealant (RTV108).
##(##<lep-entry>
<page-title>ASSEMBLY</page-title>
<page-number>7010</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 7010
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
SEALING CABLE OUTLET
SEALED AREA
CH550_C253740_ASY02_R00.cgm
SUPERIMPOSE SEALING
SEALING OF THE SWITCH BOARD ASSY AND EDGE PROFILE
FIGURE 7002
(7)
Install the reinforcement angle assy (Fig. 5A ‑ 100) and the faucet assy (Fig. 5A ‑ 90) to
the front panel (Fig. 5A ‑ 20) with the nuts (Fig. 5A ‑ 120) and the washer
(Fig. 5A ‑ 110).
Tighten the nuts (Fig. 5A ‑ 120) with 8 to 9 Nm (70.8 to 79.6 lbf.in.).
NOTE:
(8)
Install the elbow union (Fig. 5A ‑ 130).
Tighten the elbow union (Fig. 5A ‑ 130) with 2 Nm (17.7 lbf.in.).
NOTE:
(9)
Install the white panel plunger (Fig. 5A ‑ 80).
(10)
Install the yellow panel plunger (Fig. 5A ‑ 70).
(11)
Install the green panel plunger (Fig. 5A ‑ 60).
(12)
Install the small plates (Fig. 5A ‑ 50).
(13)
Install the self-adhesive switch foil (Fig. 5A ‑ 30).
(14)
Install the clip nuts (Fig. 5A ‑ 40) to the front panel (Fig. 5A ‑ 20).
TASK 25-37-40-440-834-A00
20.
ASSEMBLY OF THE MAIN ASSY
CAUTION:
TORQUE ALL SCREWS WITH THE TORQUE VALUES AS GIVEN IN THE PAGE
BLOCK FITS AND CLEARANCES TO PREVENT DAMAGE TO THE UNIT.
CAUTION:
IF NOT OTHERWISE MENTIONED, SAFETY ALL SCREWS WITH EURO-LOCK
(A22.20). LOOSE COMPONENTS CAN CAUSE DAMAGE OF THE UNIT.
##(##<lep-entry>
<page-title>ASSEMBLY</page-title>
<page-number>7011</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 7011
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
A.
Install the handle (Fig. 4 ‑ 340) to the case assy (Fig. 4 ‑ 330) with the screws (Fig. 4 ‑ 350).
NOTE:
Tighten the screws (Fig. 4 ‑ 350) with 2 Nm (17.7 lbf.in.)
B.
Install the grommets (Fig. 4 ‑ 320).
C.
Install the drip tray assy (Fig. 4 ‑ 220), the left runner (Fig. 4 ‑ 230) and the right runner
(Fig. 4 ‑ 240) with the screws (Fig. 4 ‑ 250).
NOTE:
Tighten the screws (Fig. 4 ‑ 250) with 1.8 Nm (15.9 lbf.in.).
D.
Install the drain valve kit (Fig. 4 ‑ 290).
E.
Connect the drain valve kit (Fig. 4 ‑ 290) to the elbow union of the tank assy (Fig. 4 ‑ 300).
F.
Install the bowl (Fig. 4 ‑ 370) with the screw (Fig. 4 ‑ 360) and the washer (Fig. 4 ‑ 120).
G.
Install the cover cap (Fig. 4 ‑ 380).
H.
Install the elbow unions (Fig. 4 ‑ 130) and the drain outlets (Fig. 4 ‑ 280) to the case assy
(Fig. 4 ‑ 330).
NOTE:
Tighten the elbow unions (Fig. 4 ‑ 130) with 1.2 Nm (10.6 lbf.in.).
I.
Install the bended pipe (Fig. 4 ‑ 260) and the hose (Fig. 4 ‑ 270).
J.
Install the tank assy (Fig. 4 ‑ 300) with the screws (Fig. 4 ‑ 310) and the washers (Fig. 4 ‑ 120).
NOTE:
K.
Tighten the screws (Fig. 4 ‑ 310) with 2 Nm (17.7 lbf.in.)
Seal the gap between the drip tray assy (Fig. 4 ‑ 220) and the case assy (Fig. 4 ‑ 330) with
Sealant (RTV108).
##(##<lep-entry>
<page-title>ASSEMBLY</page-title>
<page-number>7012</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 7012
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
SEALED AREA
CASE ASSY
CASE ASSY
DRIP TRAY ASSY
CH550_C253740_ASY03_R00.cgm
DRIP TRAY ASSY
SEALING OF THE DRIP TRAY ASSY
FIGURE 7003
CAUTION:
L.
INSTALL THE SCREWS (FIG. 4 ‑ 250) WITH SILICONE ADHESIVE (ELASTOSIL
E43). LOOSE COMPONENTS CAN CAUSE DAMAGE OF THE UNIT.
Install the rear bracket assy (Fig. 4 ‑ 210) with the screws (Fig. 4 ‑ 60), (Fig. 4 ‑ 250) and the
washers (Fig. 4 ‑ 70).
NOTE:
Tighten the screws (Fig. 4 ‑ 60) with 2 Nm (17.7 lbf.in.).
NOTE:
Tighten the screws (Fig. 4 ‑ 250) with 1.8 Nm (15.9 lbf.in.).
M.
Close the quarter turn fastener of the locking mechanism (Fig. 4 ‑ 180), (Fig. 4 ‑ 190).
N.
Install the grommets (Fig. 4 ‑ 160), (Fig. 4 ‑ 170).
O.
Install the elbow unions (Fig. 4 ‑ 130), (Fig. 4 ‑ 140), (Fig. 4 ‑ 150) to the valve kit (Fig. 4 ‑ 90).
NOTE:
CAUTION:
P.
Tighten the elbow unions (Fig. 4 ‑ 130), (Fig. 4 ‑ 140), (Fig. 4 ‑ 150) with 5
Nm (44.3 lbf.in.).
INSTALL THE SCREWS (FIG. 4 ‑ 100) WITH SILICONE ADHESIVE (ELASTOSIL
E43). LOOSE COMPONENTS CAN CAUSE DAMAGE OF THE UNIT.
Install the valve kit (Fig. 4 ‑ 90) with the screws (Fig. 4 ‑ 100), the lock washers (Fig. 4 ‑ 110)
and the washers (Fig. 4 ‑ 120).
NOTE:
Make sure that the elbow union (Fig. 4 ‑ 150) is installed, that the outlet fits
through the hole in the case assy (Fig. 4 ‑ 330) when installing the valve kit
(Fig. 4 ‑ 90).
NOTE:
Tighten the screws (Fig. 4 ‑ 100) with 2 Nm (17.7 lbf.in.).
##(##<lep-entry>
<page-title>ASSEMBLY</page-title>
<page-number>7013</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 7013
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
Q.
Install the hose (Fig. 4 ‑ 80).
R.
Install the primary latch assy (Fig. 4 ‑ 50) with the screws (Fig. 4 ‑ 40), (Fig. 4 ‑ 60) and the
washers (Fig. 4 ‑ 70).
S.
NOTE:
Tighten the screws (Fig. 4 ‑ 40) with 2 Nm (17.7 lbf.in.).
NOTE:
Tighten the screws (Fig. 4 ‑ 60) with 1.5 Nm (13.3 lbf.in.).
Install the complete flexible hose.
The complete hose has the flexible hose (Fig. 4 ‑ 10), the hose clamps
(Fig. 4 ‑ 20) and the fittings (Fig. 4 ‑ 30).
NOTE:
TASK 25-37-40-440-835-A00
21.
ASSEMBLY OF THE STRUCTURAL ASSY
CAUTION:
TORQUE ALL SCREWS WITH THE TORQUE VALUES AS GIVEN IN THE PAGE
BLOCK FITS AND CLEARANCES TO PREVENT DAMAGE TO THE UNIT.
CAUTION:
IF NOT OTHERWISE MENTIONED, SAFETY ALL SCREWS WITH EURO-LOCK
(A22.20). LOOSE COMPONENTS CAN CAUSE DAMAGE OF THE UNIT.
A.
B.
Install the front panel assy (Fig. 3 ‑ 10) to the main assy (Fig. 3 ‑ 40) with the screws
(Fig. 3 ‑ 20), (Fig. 3 ‑ 30).
NOTE:
Tighten the screws (Fig. 3 ‑ 20) with 1.2 Nm (10.6 lbf.in.).
NOTE:
Tighten the screws (Fig. 3 ‑ 30) with 2 Nm (17.7 lbf.in.).
Install the batten (Fig. 8 ‑ 40) with Sealant (RTV108) to the case kit (Fig. 8 ‑ 10).
CAUTION:
C.
Install the primary latch handle (Fig. 3 ‑ 90) with the screw (Fig. 3 ‑ 100).
NOTE:
CAUTION:
D.
INSTALL THE SCREW (FIG. 3 ‑ 100) WITH SILICONE ADHESIVE (ELASTOSIL
E43). LOOSE COMPONENTS CAN CAUSE DAMAGE OF THE UNIT.
Tighten the screw (Fig. 3 ‑ 100) with 1.2 to 1.5 Nm (10.6 to 13.3 lbf.in.).
INSTALL THE SCREWS (FIG. 3 ‑ 60) WITH SILICONE ADHESIVE (ELASTOSIL
E43). LOOSE COMPONENTS CAN CAUSE DAMAGE OF THE UNIT.
Install the e-box console assy (Fig. 3 ‑ 50) with the screws (Fig. 3 ‑ 60), (Fig. 3 ‑ 70) and the
washers (Fig. 3 ‑ 80).
CAUTION:
INSTALL THE SCREWS (FIG. 3 ‑ 60) WITH SILICONE ADHESIVE (ELASTOSIL
E43). LOOSE COMPONENTS CAN CAUSE DAMAGE OF THE UNIT.
E.
Install the carry handle assy (Fig. 3 ‑ 110) with the screws (Fig. 3 ‑ 60).
F.
Install the hose (Fig. 3 ‑ 280), the elbow unions (Fig. 3 ‑ 250) and the straight pipes
(Fig. 3 ‑ 120) to the pressure relief valve (Fig. 3 ‑ 260).
G.
Install the hose (Fig. 3 ‑ 270) and the conduit (Fig. 3 ‑ 290).
H.
Connect the hose (Fig. 3 ‑ 280) to the water tank.
I.
Install the cable clamp (Fig. 3 ‑ 240) with the screw (Fig. 3 ‑ 210), the nut (Fig. 3 ‑ 230) and the
washer (Fig. 3 ‑ 220).
##(##<lep-entry>
<page-title>ASSEMBLY</page-title>
<page-number>7014</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 7014
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
J.
Install the hose (Fig. 3 ‑ 190) and the conduit (Fig. 3 ‑ 200).
K.
Install the hose (Fig. 3 ‑ 170) and the conduit (Fig. 3 ‑ 180).
L.
Connect the hose (Fig. 3 ‑ 170) to the elbow union (Fig. 5 ‑ 130), (Fig. 5A ‑ 130).
INSTALL THE SCREWS (FIG. 3 ‑ 160) WITH SILICONE ADHESIVE (ELASTOSIL
E43). LOOSE COMPONENTS CAN CAUSE DAMAGE OF THE UNIT.
CAUTION:
M.
N.
Install the cable guide (Fig. 3 ‑ 150) with the screws (Fig. 3 ‑ 160).
NOTE:
The conduit (Fig. 3 ‑ 180) is above the hose (Fig. 3 ‑ 170).
NOTE:
Tighten the screws (Fig. 3 ‑ 160) with 1.2 Nm (10.6 lbf.in.).
Install the tube (Fig. 3 ‑ 140) and the quick sleeve (Fig. 3 ‑ 130).
TASK 25-37-40-440-836-A00
22.
ASSEMBLY OF THE ELECTROMECHANICS
EFFECT: 9001-01-0000-01, 9201-01-0000-01
SUBTASK 25-37-40-440-015-A00
A.
ASSEMBLY OF THE ELECTROMECHANICS
CAUTION:
TORQUE ALL SCREWS WITH THE TORQUE VALUES AS GIVEN IN THE
PAGE BLOCK FITS AND CLEARANCES TO PREVENT DAMAGE TO THE
UNIT.
CAUTION:
IF NOT OTHERWISE MENTIONED, SAFETY ALL SCREWS WITH EUROLOCK (A22.20). LOOSE COMPONENTS CAN CAUSE DAMAGE OF THE
UNIT.
(1)
Install the wires to the D05P connector kit (Fig. 2 ‑ 230) with the Contact Insertion Tool
(PNR: 9099-0-0).
(2)
Install the wires to the D04P female plug (Fig. 2 ‑ 220) with the Contact Insertion Tool
(PNR: 9099-1-0).
(3)
Install the plug D02P of the wire loom (Fig. 2 ‑ 320) to the e-box console assy
(Fig. 3 ‑ 50).
(4)
Install the plug D03P of the front panel assy (Fig. 3 ‑ 10) to the e-box console assy
(Fig. 3 ‑ 50).
(5)
Install the D05P connector kit (Fig. 2 ‑ 230) to the e-box console assy (Fig. 3 ‑ 50).
(6)
Install the D04P female plug (Fig. 2 ‑ 220) to the e-box console assy (Fig. 3 ‑ 50).
(7)
Install the reinforcement plate (Fig. 2 ‑ 20) with the screws (Fig. 2 ‑ 120).
NOTE:
Tighten the screws (Fig. 2 ‑ 120) with 2 Nm (17.7 lbf.in.).
(8)
Move the e-box console assy (Fig. 3 ‑ 50) to the main assy (Fig. 3 ‑ 40).
(9)
Install the screws (Fig. 3 ‑ 60), (Fig. 3 ‑ 70) and the washers (Fig. 3 ‑ 80).
(10)
Connect the hose (Fig. 3 ‑ 190) to the straight union (Fig. 6 ‑ 110).
##(##<lep-entry>
<page-title>ASSEMBLY</page-title>
<page-number>7015</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 7015
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
(11)
Install the temperature sensor kits (Fig. 2 ‑ 300), (Fig. 2 ‑ 310) to the tank assy
(Fig. 4 ‑ 300).
(12)
Install the overheat cut-off switch (Fig. 2 ‑ 150) with the distance spacers (Fig. 2 ‑ 100),
the washers (Fig. 2 ‑ 90) and the packers (Fig. 2 ‑ 110).
NOTE:
Use Siliconeheat Conduction Paste (V5350) on the backside of the
overheat cut-off switch (Fig. 2 ‑ 150).
NOTE:
Tighten the distance spacers (Fig. 2 ‑ 100) with 1.2 Nm (10.6 lbf.in.)
+/- 10%.
(13)
Connect the wire loom (Fig. 2 ‑ 320) to the overheat cut-off switch (Fig. 2 ‑ 150) with
the the screws (Fig. 2 ‑ 190), the nuts (Fig. 2 ‑ 210) and the washers (Fig. 2 ‑ 200).
(14)
Assembly of the overheat device guard assy (Fig. 2 ‑ 40).
Install the cable grommet (Fig. 2 ‑ 60) to the overheat device guard (Fig. 2 ‑ 50).
(15)
Install the overheat device guard assy (Fig. 2 ‑ 40) with the screws (Fig. 2 ‑ 80) and the
washers (Fig. 2 ‑ 70), (Fig. 2 ‑ 90).
NOTE:
(16)
Install the electrical box kit (Fig. 2 ‑ 30) to the structural assy (Fig. 2 ‑ 10) with the
screws (Fig. 2 ‑ 130) and the washers (Fig. 2 ‑ 140).
NOTE:
(17)
Tighten the screws (Fig. 2 ‑ 80) with 1.5 Nm (13.3 lbf.in.).
Tighten the screws (Fig. 2 ‑ 130) with 2 Nm (17.7 lbf.in.).
Attach the locking mechanism (Fig. 4 ‑ 180), (Fig. 4 ‑ 190) with the screws
(Fig. 4 ‑ 200).
NOTE:
Tighten the screws (Fig. 4 ‑ 200) with 1.2 Nm (10.6 lbf.in.).
(18)
Install the tie wraps (Fig. 2 ‑ 160).
(19)
Install the bonding lead assy (Fig. 2 ‑ 330).
EFFECT: 9001-01-0000-01
NOTE:
Refer to SCHEMATICS AND WIRING DIAGRAMS Fig. 2001 and
Fig. 2002 for identification of the connection points.
EFFECT: 9201-01-0000-01
NOTE:
Refer to SCHEMATICS AND WIRING DIAGRAMS Fig. 2007 and
Fig. 2008 for identification of the connection points.
(20)
Install the nut (Fig. 6 ‑ 220) and the washers (Fig. 6 ‑ 200) to the GD05.
(21)
Install the nut (Fig. 2 ‑ 170) and the washers (Fig. 2 ‑ 180) to the GD06.
(22)
Install the nut (Fig. 11 ‑ 90) and the washer (Fig. 11 ‑ 70) to the GD02 ground stud
(Fig. 11 ‑ 40).
(23)
Connect the bonding lead assy (Fig. 11 ‑ 220) to the GD08 ground stud (Fig. 2 ‑ 240).
(24)
Install the nut (Fig. 2 ‑ 290) and the washer (Fig. 2 ‑ 270) to the GD08 ground stud
(Fig. 2 ‑ 240).
##(##<lep-entry>
<page-title>ASSEMBLY</page-title>
<page-number>7016</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 7016
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
(25)
For securing of the ground studs refer to Standard Practices Manual (SPM) 20–00–01
Page Block “SPECIAL PROCEDURES”.
EFFECT: 9002-01-0000-01, 9202-01-0000-01
SUBTASK 25-37-40-440-016-B00
B.
ASSEMBLY OF THE ELECTROMECHANICS
CAUTION:
TORQUE ALL SCREWS WITH THE TORQUE VALUES AS GIVEN IN THE
PAGE BLOCK FITS AND CLEARANCES TO PREVENT DAMAGE TO THE
UNIT.
CAUTION:
IF NOT OTHERWISE MENTIONED, SAFETY ALL SCREWS WITH EUROLOCK (A22.20). LOOSE COMPONENTS CAN CAUSE DAMAGE OF THE
UNIT.
(1)
Install the wires to the D05P connector kit (Fig. 2A ‑ 230) with the Contact Insertion
Tool (PNR: 9099-0-0).
(2)
Install the wires to the D04P female plug (Fig. 2A ‑ 220) with the Contact Insertion Tool
(PNR: 9099-1-0).
(3)
Install the plug D02P of the wire loom (Fig. 2A ‑ 320) to the e-box console assy
(Fig. 3 ‑ 50A).
(4)
Install the plug D03P of the front panel assy (Fig. 3 ‑ 10) to the e-box console assy
(Fig. 3 ‑ 50A).
(5)
Install the D05P connector kit (Fig. 2A ‑ 230) to the e-box console assy (Fig. 3 ‑ 50A).
(6)
Install the D04P female plug (Fig. 2A ‑ 220) to the e-box console assy (Fig. 3 ‑ 50A).
(7)
Install the reinforcement plate (Fig. 2A ‑ 20) with the screws (Fig. 2A ‑ 120).
NOTE:
Tighten the screws (Fig. 2A ‑ 120) with 2 Nm (17.7 lbf.in.).
(8)
Move the e-box console assy (Fig. 3 ‑ 50A) to the main assy (Fig. 3 ‑ 40).
(9)
Install the screws (Fig. 3 ‑ 60), (Fig. 3 ‑ 70) and the washers (Fig. 3 ‑ 80).
(10)
Connect the hose (Fig. 3 ‑ 190A) to the elbow union (Fig. 6A ‑ 80).
(11)
Install the temperature sensor kits (Fig. 2A ‑ 300), (Fig. 2A ‑ 310) to the tank assy
(Fig. 4 ‑ 300).
(12)
Install the overheat cut-off switch (Fig. 2A ‑ 150) with the distance spacers
(Fig. 2A ‑ 100), the washers (Fig. 2A ‑ 90) and the packers (Fig. 2A ‑ 110).
NOTE:
Use Siliconeheat Conduction Paste (V5350) on the backside of the
overheat cut-off switch (Fig. 2A ‑ 150).
NOTE:
Tighten the distance spacers (Fig. 2A ‑ 100) with 1.2 Nm (10.6
lbf.in.) +/- 10%.
(13)
Connect the wire loom (Fig. 2A ‑ 320) to the overheat cut-off switch (Fig. 2A ‑ 150) with
the screws (Fig. 2A ‑ 190), the nuts (Fig. 2A ‑ 210) and the washers (Fig. 2A ‑ 200).
(14)
Assembly of the overheat device guard assy (Fig. 2A ‑ 40).
##(##<lep-entry>
<page-title>ASSEMBLY</page-title>
<page-number>7017</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 7017
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
Install the cable grommet (Fig. 2A ‑ 60) to the overheat device guard (Fig. 2A ‑ 50).
(15)
Install the overheat device guard assy (Fig. 2A ‑ 40) with the screws (Fig. 2A ‑ 80) and
the washers (Fig. 2A ‑ 70), (Fig. 2A ‑ 90).
NOTE:
(16)
Install the electrical box kit (Fig. 2A ‑ 30) to the structural assy (Fig. 2A ‑ 10) with the
screws (Fig. 2A ‑ 130) and the washers (Fig. 2A ‑ 140).
NOTE:
(17)
Tighten the screws (Fig. 2A ‑ 80) with 1.5 Nm (13.3 lbf.in.).
Tighten the screws (Fig. 2A ‑ 130) with 2 Nm (17.7 lbf.in.).
Attach the locking mechanism (Fig. 4 ‑ 180), (Fig. 4 ‑ 190) with the screws
(Fig. 4 ‑ 200).
NOTE:
Tighten the screws (Fig. 4 ‑ 200) with 1.2 Nm (10.6 lbf.in.).
(18)
Install the tie wraps (Fig. 2A ‑ 160).
(19)
Install the bonding lead assy (Fig. 2A ‑ 340).
EFFECT: 9002-01-0000-01
NOTE:
Refer to SCHEMATICS AND WIRING DIAGRAMS Fig. 2004 and
Fig. 2005 for identification of the connection points.
EFFECT: 9202-01-0000-01
NOTE:
Refer to SCHEMATICS AND WIRING DIAGRAMS Fig. 2010 and
Fig. 2011 for identification of the connection points.
(20)
Install the nut (Fig. 6A ‑ 170) and the washers (Fig. 6A ‑ 150) to the GD05.
(21)
Install the nut (Fig. 2A ‑ 170) and the washers (Fig. 2A ‑ 180) to the GD06.
(22)
Install the nut (Fig. 11 ‑ 90) and the washer (Fig. 11 ‑ 70) to the GD02 ground stud
(Fig. 11 ‑ 40).
(23)
Connect the bonding lead assy (Fig. 11 ‑ 220) to the GD08 ground stud (Fig. 2 ‑ 240).
(24)
Install the nut (Fig. 2 ‑ 290) and the washer (Fig. 2 ‑ 270) to the GD08 ground stud
(Fig. 2 ‑ 240).
(25)
For securing of the ground studs refer to Standard Practices Manual (SPM) 20–00–01
Page Block “SPECIAL PROCEDURES”.
TASK 25-37-40-880-804-A00
23.
SEALING INSTRUCTION
Seal the coffee / beverage maker with Silicone Sealant (PACTAN7041) as shown in Fig. 7004.
##(##<lep-entry>
<page-title>ASSEMBLY</page-title>
<page-number>7018</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 7018
Feb 13/2015
SEALED AREA
CH550_C253740_ASY04_R00.cgm
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
SEALED AREA
FIGURE 7004
##(##<lep-entry>
<page-title>ASSEMBLY</page-title>
<page-number>7019</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 7019
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
##(##<lep-entry>
<page-title>ASSEMBLY</page-title>
<page-number>7020</page-number>
<page-date>blank</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
INTENTIONALLY LEFT BLANK
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 7020
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FITS AND CLEARANCES
TASK 25-37-40-99F-820-A00
1.
TORQUE VALUES
CAUTION:
TORQUE ALL SCREWS/BOLTS WITH THE TORQUE VALUES GIVEN IN THIS
TABLE TO PREVENT DAMAGE TO THE UNIT.
A.
Special torque values are mentioned in the page block ASSEMBLY.
B.
All screws/bolts not mentioned in this table are hand tightened.
Ground Studs
Nm
lbf.in.
4
35.4
TORQUE VALUES
TABLE 8001
##(##<lep-entry>
<page-title>FITS AND CLEARANCES</page-title>
<page-number>8001</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 8001
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
##(##<lep-entry>
<page-title>FITS AND CLEARANCES</page-title>
<page-number>8002</page-number>
<page-date>blank</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
INTENTIONALLY LEFT BLANK
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 8002
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES
TASK 25-37-40-940-810-A00
1.
LIST OF TOOLS AND EQUIPMENT
The equipment and tools in the list are necessary for the maintenance of the component.
NOTE:
Equivalent alternatives can be used for items in the list.
ITEM
SPECIFICATION
SUPPLIER'S CODE
USE
T
F
I
BONDING RESISTANCE
MEASURING DEVICE
(PNR: TY2323)
TEST VOLTAGE: 500 VOLT
DC
METERING RANGE: 0 TO 6
MILLIOHM
ACCURACY: +/- 1%
BURSTER
PRAEZISIONSMESSTECH
NIK GMBH & CO KG
TALSTRASSE 1-5
D-76593 GERNSBACH
GERMANY
D
I
S
A
S
Y
X
CONTACT EXTRACTION
TOOL (PNR: 9081-3-0)
CAGE: 28198
POSITRONIC INDUSTRIES,
INC.
423 N CAMPBELL AVE
SPRINGFIELD, 65806
USA
X
CONTACT EXTRACTION
TOOL (PNR: 9081-0-0)
CAGE: 28198
POSITRONIC INDUSTRIES,
INC.
423 N CAMPBELL AVE
SPRINGFIELD, 65806
USA
X
CONTACT INSERTION
TOOL (PNR: 9099-0-0)
CAGE: 28198
POSITRONIC INDUSTRIES,
INC.
423 N CAMPBELL AVE
SPRINGFIELD, 65806
USA
X
CONTACT INSERTION
TOOL (PNR: 9099-1-0)
CAGE: 28198
POSITRONIC INDUSTRIES,
INC.
423 N CAMPBELL AVE
SPRINGFIELD, 65806
USA
X
LIST OF TOOLS AND EQUIPMENT
TABLE 9001 (continued on next page)
##(##<lep-entry>
<page-title>SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES</page-title>
<page-number>9001</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 9001
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
ITEM
SPECIFICATION
SUPPLIER'S CODE
USE
T
F
I
HIGH VOLTAGE TEST
DEVICE (PNR: UH28M)
TEST VOLTAGE: 1500 VOLT
AC
ACCURACY: +/- 1%
METERING RANGE: 0 TO
10 MILLIAMPERE
ACCURACY: +/- 2%
ELEKTRONISCHES
LABORATORIUM
LEMBERGSTRASSE 23
D-70825 KORNTALMUENCHINGEN
GERMANY
INSULATION RESISTANCE
TEST DEVICE (PNR:
ISOLAVI 8)
TEST VOLTAGE: 500 VOLT
DC
METERING RANGE: 0 TO
>/= 200 MEGOHM,
ACCURACY: +/- 2 %
K+S MESSTECHNIK
X
SERVICE GBR
SERVICE FUER H&B ELIMA
PRODUKTE
AM SCHLANGENSEE 115
D-64807 DIEBURG
GERMANY
MANOMETER (PNR: RF
160 / D401S)
RANGE: 0 TO 25 BAR (0 TO ROHRFEDER INDUSTRY
362.8 PSI)
ACCURACY: CLASS 1
X
MECHANICAL BALANCE
(PNR: NO. 7742)
RANGE: 0.050 KG TO 100
KG (0.11 LBS TO 220.46
LBS)
GRADUATION: 0.050 KG
(0.11 LBS)
SOEHNLE INDUSTRIAL
SOLUTIONS GMBH & CO.
KG
GAILDORFER STRASSE 6
D-71522 BACKNANG
GERMANY
X
MULTIMETER (PNR:
M240A)
AMPERE RANGE: 0 - 16 A
ACCURACY: +/- 1.5%
VOLT RANGE: 0 - 500 V AC
ACCURACY: +/- 0.5%
CAGE: D0290
GMC-I MESSTECHNIK
GMBH
SUEDWESTPARK 15
90449 NUERNBERG
GERMANY
X
TEMPERATURE
MEASURING DEVICE
(PNR: TESTO 946)
RANGE UNIT: -200 °C TO
+1370 °C (-328 °F TO 2498
°F)
ACCURACY UNIT: +/- 1.8 °K
(3.24 °F)
RANGE SENSOR: -60 °C
TO +250 °C (-76 °F TO 482
°F)
ACCURACY SENSOR: +/1.5 °K (2.70 °F)
CAGE: D2238
TESTO AG
TESTO-STRASSE 1
D79853 LENZKIRCH
GERMANY
X
D
I
S
A
S
Y
X
LIST OF TOOLS AND EQUIPMENT
TABLE 9001 (continued on next page)
##(##<lep-entry>
<page-title>SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES</page-title>
<page-number>9002</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 9002
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
ITEM
SPECIFICATION
SUPPLIER'S CODE
USE
T
F
I
TEST PUMP (PNR: RP
50-60)
TESTING AND PRESSURE
RANGE: 0 - 60 BAR, 1 BAR
STEPS (0 - 860 PSI, 20 PSI
STEPS)
CAGE: C0273
ROTHENBERGER
WERKZEUGE GMBH
INDUSTRIESTRASSE 7
D-65779 KELKHEIM
GERMANY
D
I
S
A
S
Y
X
LIST OF TOOLS AND EQUIPMENT
TABLE 9001
TASK 25-37-40-940-811-A00
2.
LIST OF STANDARD TOOLS
The standard tools in the list are necessary for the maintenance of the component.
NOTE:
Equivalent alternatives can be used for items in the list.
ITEM
SUPPLIER'S CODE
USE
T
F
I
BENCH POWER SUPPLY
COMMERCIALLY AVAILABLE
X
OHMMETER
COMMERCIALLY AVAILABLE
X
LIST OF STANDARD TOOLS
TABLE 9002
TASK 25-37-40-940-812-A00
3.
LIST OF MATERIALS
The consumables in the list are necessary for the maintenance of the component.
NOTE:
Equivalent alternatives can be used for items in the list.
##(##<lep-entry>
<page-title>SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES</page-title>
<page-number>9003</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE 9003
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
ITEM
SUPPLIER'S CODE
USE
D
I
S
BOLT LOCK (A63.80)
EURO-LOCK-VERTRIEBS GMBH
KAMENER STR. 33
D-59368 WERNE
GERMANY
DUST CAP (617954003)
RADIALL
EURO-LOCK (A22.20)
EURO-LOCK-VERTRIEBS GMBH
KAMENER STR. 33
D-59368 WERNE
GERMANY
C
L
E
A
S
Y
S
T
O
X
X
X
LINT-FREE COTTON CLOTH (AMS 3819) COMMERCIALLY AVAILABLE
X
MILD SOAP (SOAP)
COMMERCIALLY AVAILABLE
X
PLASTIC BAG
LOCALLY AVAILABLE
X
PROTECTING CAP (AC1742)
COMMERCIALLY AVAILABLE
X
PROTECTING CAP (AC1743)
COMMERCIALLY AVAILABLE
X
SEALANT (RTV108)
MOMENTIVE PERFORMANCE
MATERIALS INC.
22 CORPORATE WOODS BLVD
ALBANY NY 12211
USA
X
X
SILICONE ADHESIVE (ELASTOSIL E43) WACKER-CHEMIE GMBH
HANNS-SEIDEL-PLATZ 4
D-81737 MUENCHEN
GERMANY
X
SILICONE SEALANT (PACTAN7041)
COMPACT TECHNOLOGY GMBH
TRAUNRING 65
D-83301 TRAUNREUT
GERMANY
X
SILICONEHEAT CONDUCTION PASTE
(V5350)
ASSMANN ELECTRONIC GMBH
AUF DEM SCHUEFFEL 3
D-58513 LUEDENSCHEID
GERMANY
X
X
LIST OF MATERIALS
TABLE 9003
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
ILLUSTRATED PARTS LIST
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IPL-TP
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
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PAGE 10002
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
INTRODUCTION
TASK 25-37-40-99F-828-A00
1.
IPL INTRODUCTION
A.
General Information
This ILLUSTRATED PARTS LIST (IPL) contains all replaceable parts of the coffee / beverage
maker.
B.
Organization
(1)
The IPL has the following sections:
(a)
Introduction
The introduction gives the basic data that is necessary to use the IPL.
The introduction contains a list of vendors (LOV).
(b)
Numerical Index
This section lists part numbers in alphanumerical sequence with reference to
the figure and item numbers and units per assy.
The structure of the part numbers is as follows (from the left side to the right
side):
- A through Z (without "O" as zero)
- 0 to 9.
For subsequent rows, the order is:
- a dash
- A through Z (without "O" as zero)
- 0 to 9.
(c)
Optional Vendor Index
The optional vendor index (OVI) lists the standard part numbers and the
related optional part numbers of Sell GmbH - ZODIAC ELECTRICAL
INSERTS EUROPE.
(d)
Detailed Parts List
1
Column "FIG. / ITEM"
The first number in the first line of a page shows the number of the
figure that shows the part. The second number shows the item number
by which the part is identified on the illustration. A dash in front of the
item number shows that the part is not illustrated.
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
2
Column "PART NUMBER"
The part number column has the original manufacturer's part numbers.
When standard part numbers are used, the standard part number is
listed in this column.
3
Column "AIRL. STOCK NO."
The column airline stock number is blank for airline internal use.
4
Column "Nomenclature"
a
Indenture System
The indenture system shows the relationship of parts and
assemblies to next higher assemblies or installations, as
follows:
1234567
Assembly or installation assembly RF number
Attaching parts for assembly or installation
.Detail parts for assembly
.Sub-assembly
Attaching parts for sub-assembly
..Detail parts for sub-assembly
..Sub-sub-assembly
Attaching parts for sub-sub-assembly
...Detail parts for sub-sub-assembly etc.
b
Attaching Parts
Attaching parts are written ATTACHING PARTS and are listed
immediately after the parts which they attach. The *** symbol
follows the last item of the attaching parts group.
c
Vendor Codes
Parts made by companies other than Sell GmbH - ZODIAC
ELECTRICAL INSERTS EUROPE are identified by an
applicable vendor code after the nomenclature.
Vendor codes are written with current issues of U.S. Federal
Supply Codes for Manufacturer Handbooks H4-1, H4-2 and
H4-3 and have the letter "V".
d
Optional Part
The optional parts identify the manufacturer's part number.
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INTRO
PAGE 10002
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
5
Column "EFF CODE"
The effectivity column shows parts connections to units or assemblies
which are almost the same but have small differences. These units or
assemblies have reference letters such as A, B, C, etc.
Parts which are not the same in all configurations but are related to
one or more of the next higher assy, are identified with the letter or
letters of the top item.
When a component is part of all top items, the effectivity column is
blank.
6
Column "UPA"
The column units per assy contains the quantity of a part required in
the sequence of only one next higher assembly. For items with variable
quantities, the letters "AR" are put in the quantity column to show "As
Required". When items are recorded for reference function, they are
identified with "RF".
(e)
Explanation of Terms and Symbols
1
Part numbers with more than 15 characters require the introduction of
a dummy part number with a cross-reference to the overlength part
number. This will be shown in the detailed parts list as follows:
"ORDER OVERLENGTH PNR (Vx)".
2
Part numbers amended with a capital letter (shown in the
nomenclature column) means, that this equipment is improved without
any change to the operational effect.
3
The term "REPLACED BY" means that the part in the part number
column is replaced by and is interchangeable with the part number
shown in the notation.
4
The term "REPLACES" means that the part in the part number column
replaces and is interchangeable with the part number shown in the
notation.
5
The term "SUPERSEDED BY" means that the part in the part number
column is replaced by and is not interchangeable with the part number
shown in the notation.
6
The term "SUPERSEDES" means that the part in the part number
column replaces and is not interchangeable with the part number
shown in the notation.
7
The term "ALTPN" means that the part is an alternative for another
part with equal value, weight, dimension, etc. It can be noted with
some specifications or fully interchangeable.
8
The term "OPTIONAL PART" means that the part is fully equal to other
variants listed without any differing specifications. It can be used in any
instance where the optional part is referenced.
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INTRO
PAGE 10003
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
C.
The term "NP" means that the part is not procurable. Order next higher
assembly.
10
The term "LFM" means that part number in the nomenclature column
is specified as raw material and is required to make the subject part
classified as optional "Make or Buy".
How to use the IPL
(1)
(2)
2.
9
If the part number is known
(a)
Find the part number in the numerical index and record the figure and the item
number.
(b)
Turn to the figure.
(c)
Find the part on the illustration and in the parts list by the item number.
If the part number is unknown
(a)
Refer to Figure 1 and find the figure item number of the part.
(b)
Record the figure item number.
(c)
Turn to the figure parts list and find the related part number.
LIST OF VENDORS
MFR
VENDOR ADDRESS
28198
POSITRONIC INDUSTRIES, INC.
423 N CAMPBELL AVE
65806 SPRINGFIELD, MO
USA
73992
TUTHILL CORP
HANSEN COUPLING DIV.
1000 W BAGLEY RD
44017-0805 BEREA, OH
USA
81205
BOEING CO
THE BOEING COMPANY!DBA BOEING!DIV DEFENSE, SPACE & SECURITY
7755 E MARGINAL WAY S
98108-4002 SEATTLE, WA
USA
97393
SHUR-LOK CORPORATION
2541 WHITE ROAD
92623-9584 IRVINE, CA
USA
C1213
RADIALL GMBH
ELEKTRONISCHE BAUELEMENTE
P.O. BOX 200143
D-63307 ROEDERMARK
GERMANY
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INTRO
PAGE 10004
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
MFR
VENDOR ADDRESS
CH550
ZODIAC ELECTRICAL INSERTS EUROPE
SELL GMBH
JUNOSTRASSE 1
D-35745 HERBORN
GERMANY
D2249
SELL GMBH
ZODIAC AEROSPACE GROUP
P.O. BOX 1161
D-35745 HERBORN
GERMANY
LIST OF VENDORS
TABLE 10001
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COMPONENT MAINTENANCE MANUAL
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
NUMERICAL INDEX
FIG.
ITEM
TTL
REQ
AC1305
3
260
1
AC1509
4
10
AR
AC1520
6
150
1
AC1721
5
180
4
5A
180
4
BACC10GE10
3
240
1
BS0013
18
20
1
BS0085
18
40
1
BS0121
10
130
1
BS0141
2
150
1
2A
150
1
BS0145
4
280
2
DIN125B4-3A2
2
90
6
2A
90
6
2
70
2
2A
70
2
12
30
2
12A
30
2
12
90
2
12A
90
2
2
80
2
2A
80
2
2
170
1
2A
170
1
10
150
1
6
160
1
6A
110
1
DT1140202630
10
30
4
FC422P9AA
19
70
2
GN749G1-8B
10
40
1
HE64750Z37-501
15
50
1
MS21042L3
2
290
1
2A
290
1
6
220
1
6A
170
1
11
90
1
PART NUMBER
DIN6798J4-3A2
DIN6799-4A3K
DIN6799-6A3K
DIN7985MAX10A2
DIN985M5A2
DT1140201814
AIRLINE
STOCK NUMBER
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PAGE 10001
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
NUMERICAL INDEX
FIG.
ITEM
TTL
REQ
11
150
1
11
210
1
2
210
6
2A
210
6
MS24693C25
11
30
6
MS24693C26
2
120
4
2A
120
4
3
160
2
3
20
4
4
40
8
MS24693C28
8
30
4
MS24693C280
3
100
1
MS24693C48
4
350
2
15
80
1
MS24693C49
3
30
4
MS24693C50
3
60
5
4
250
9
MS25281R4
10
170
1
MS27039C0806
2
190
6
2A
190
6
MS27039C1-07
3
210
1
MS35338-135
9
40
1
MS35338-136
6A
70
2
MS35338-137
4
110
2
MS35338-43
2
260
1
2A
260
1
6
190
1
6A
140
1
11
60
1
11
120
1
11
180
1
2
280
1
2A
280
1
6
210
1
6A
160
1
11
80
1
PART NUMBER
MS21043-08
MS24693C27
MS35650-305T
AIRLINE
STOCK NUMBER
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PAGE 10002
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
NUMERICAL INDEX
FIG.
ITEM
TTL
REQ
11
140
1
11
200
1
MS51957-13
9
30
1
MS51957-17
16
30
3
MS51957-20
10
100
1
MS51957-28
6A
60
2
16
20
2
2
130
4
2A
130
4
3
70
4
4
60
4
6
30
2
6A
30
2
MS51957-45
4
310
4
MS51957-46
4
360
1
6
60
2
MS51957-8
14
30
2
M22759-8-22-9
19
50
AR
NAS1149CN432R
10
110
1
16
50
2
2
140
4
2A
140
4
3
80
4
4
70
4
6
40
2
6A
40
4
16
40
2
2
200
12
2A
200
12
4
120
6
2
180
2
2A
180
2
10
160
2
5
110
1
5A
110
1
2
270
3
PART NUMBER
MS51957-29
NAS1149CN632R
NAS1149CN832R
NAS1149C0332R
NAS1149C0832R
NAS1149D0316J
AIRLINE
STOCK NUMBER
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PAGE 10003
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
NUMERICAL INDEX
FIG.
ITEM
TTL
REQ
2A
270
3
6
200
3
6A
150
3
11
70
3
11
130
4
11
190
3
NAS1291C3M
3
230
1
NAS1801-3-10
2
250
1
2A
250
1
6
180
1
6A
130
1
11
50
1
11
170
1
NAS1801-3-13
11
110
1
NAS1802-08-7
4
100
2
RGS3132-005
2
330
2
2A
340
2
11
220
1
5
40
4
5A
40
4
SP123D
3
220
2
SP2BC1M8200AA
2
230
1
2A
230
1
2
220
1
2A
220
1
SP93B12
4
320
1
SP93C08
4
160
1
S200-2-5MM
19
60
AR
TAPDBS33
1
40
4
T18RHS
2
160
25
2A
160
25
19
40
1
12
20
2
12A
20
2
5
160
11
5A
160
11
PART NUMBER
SL210-06-1
SP2HK1F8200AA
VD115K
WN545130X9DSA2
AIRLINE
STOCK NUMBER
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PAGE 10004
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
NUMERICAL INDEX
FIG.
ITEM
TTL
REQ
14
50
4
19
20
2
4
200
4
7
50
4
15
30
2
0-176-9002-0048
10
180
1
0-212-006400000
2
240
1
2A
240
1
6
170
1
6A
120
1
11
40
1
0-212-006400001
11
160
1
0-212-012000000
11
100
1
1-140-201-815
6
140
1
1059646
4
380
1
1074
2
60
1
2A
60
1
1077000075
4
20
2
11-4006-2022
17
30
1
2KLS4
6A
100
1
5
140
AR
5A
140
AR
264723-045
3
180
AR
264723-135
3
200
AR
264723-190
3
290
AR
44-3251-01001
17
40
1
505511471-2200
5
80
2
5A
80
2
5
70
2
5A
70
1
5
60
1
5A
60
1
6001-99-0556-05
10
90
1
6001-99-0556-06
3
280
1
6001-99-0556-11
10
80
1
6001-99-0556-22
3
190
1
PART NUMBER
WN5454-30-12
262564-022
505511471-2400
505511471-2500
AIRLINE
STOCK NUMBER
##(##<lep-entry>
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<page-date>
</page-date>
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PAGE 10005
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
NUMERICAL INDEX
FIG.
ITEM
TTL
REQ
6001-99-0556-24
3
190A
1
6001-99-0556-38
3
270
1
6001-99-0556-43
3
170
1
6001-99-0591
4
170
1
6001-99-0606
19
30
1
6001-99-0617-09
4
80
1
6001-99-0617-16
4
270
1
7
70
1
12
60
4
12A
60
4
6A
50
1
64751-121-001
6
90
1
64751-125-001
6
70
1
64761-107-101
2
110
2
2A
110
2
64769-118-101
4
340
1
64771-096-101
18
30
1
66001-142-001
2
100
2
2A
100
2
66001-182-001
3
140
1
9001-01-0000-01
1
1
RF
9001-01-0021-01
1
20
1
9001-01-0022-01
1
30
1
9001-01-1000-01
2
10
1
3
1
RF
3
40
1
4
1
RF
9001-01-1360
4
210
1
9001-01-1380-02
4
190
1
9001-01-1400-02
3
50
1
6
1
RF
9001-01-1412
6
20
1
9001-01-1414
6
10
1
9001-01-1500-01
1
10
1
2
1
RF
6
50
1
PART NUMBER
6001-99-0631
617610212
9001-01-1300-01
9001-01-2510-01
AIRLINE
STOCK NUMBER
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<page-date>
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PAGE 10006
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
NUMERICAL INDEX
FIG.
ITEM
TTL
REQ
9001-01-2512
6
100
1
9001-01-2513
6
80
1
9001-01-3010
6
130
1
9001-01-3015
6
120
1
9002-01-0000-01
1
1A
RF
9002-01-0021-01
1
20A
1
9002-01-0022-01
1
30A
1
9002-01-1000-01
2A
10
1
3
1A
RF
9002-01-1001
3
110
1
9002-01-1100-01
3
10
1
5
1
RF
9002-01-1102
5
30
1
9002-01-1107
5
190
1
5A
190
1
5
150
1
5A
150
1
5
120
2
5A
120
2
9002-01-1114RF
5
20
1
9002-01-1117
5
50
1
5A
50
2
5
100
1
5A
100
1
3
40A
1
4
1A
RF
9002-01-1301
4
230
1
9002-01-1304
12
10
2
12A
10
2
9002-01-1306
4
240
1
9002-01-1308
15
20
1
9002-01-1309
8
40
2
9002-01-1310
4
50
1
7
1
RF
9002-01-1311
7
20
1
9002-01-1312
7
30
1
PART NUMBER
9002-01-1108
9002-01-1109
9002-01-1120
9002-01-1300-01
AIRLINE
STOCK NUMBER
##(##<lep-entry>
<page-title>NUMERICAL INDEX</page-title>
<page-number>10007</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
NI
PAGE 10007
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
NUMERICAL INDEX
FIG.
ITEM
TTL
REQ
7
40
1
15
1
RF
9002-01-1314
7
60
2
9002-01-1315
15
90
1
9002-01-1316
4
30
2
9002-01-1317
4
370
1
9002-01-1320
7
10
1
12
1
RF
12
70
1
13
1
RF
9002-01-1321-02
13
60
1
9002-01-1321-04
13
30
1
9002-01-1322
12
40
1
12A
40
1
19
1
RF
9002-01-1324RF
13
10
1
9002-01-1325-01
19
10
1
9002-01-1326-02
13
20
1
9002-01-1328-01
13
40
1
9002-01-1330
12
50
1
14
1
RF
9002-01-1334
14
90
1
9002-01-1335
14
70
1
9002-01-1336
14
60
2
9002-01-1337
14
20
1
9002-01-1340
4
330
1
8
1
RF
9002-01-1343
8
20
2
9002-01-1344
3
150
1
9002-01-1350
4
220
1
9
1
RF
9002-01-1353
9
20
1
9002-01-1354
9
10
1
9002-01-1355
12
80
2
12A
80
2
4
210A
1
PART NUMBER
9002-01-1313
9002-01-1321
9002-01-1360
AIRLINE
STOCK NUMBER
##(##<lep-entry>
<page-title>NUMERICAL INDEX</page-title>
<page-number>10008</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
NI
PAGE 10008
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
NUMERICAL INDEX
FIG.
ITEM
TTL
REQ
9002-01-1380-01
4
180
1
9002-01-1380-02
4
190A
1
9002-01-1392
15
70
1
9002-01-1394
15
40
1
9002-01-1395
15
60
1
9002-01-1398
3
90
1
9002-01-1400-02
3
50A
1
6A
1
RF
9002-01-1411
16
70
1
9002-01-1412-01
6A
20
1
9002-01-1414
6A
10
1
9002-01-1415
2
20
1
2A
20
1
1
10A
1
2A
1
RF
9002-01-2300-01
16
10
1
9002-01-2400-01
16
60
1
9002-01-2500-01
5
170
1
9002-01-2510-01
2A
330
1
9002-01-2900-01
11
10
1
16
1
RF
9002-01-3001
6A
90
1
9002-01-3002
3
120
2
9002-01-3003
4
260
1
9002-01-3200-01
4
300
1
10
1
RF
10
10
1
18
1
RF
9002-01-3231
18
10
1
9002-01-5000-02
1
50
1
9002-01-5012
1
60
1
9002-01-6000-01
11
20
1
9002-01-7000-01
2
40
1
2A
40
1
2
50
1
2A
50
1
PART NUMBER
9002-01-1500-01
9002-01-3230
9002-01-7001
AIRLINE
STOCK NUMBER
##(##<lep-entry>
<page-title>NUMERICAL INDEX</page-title>
<page-number>10009</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
NI
PAGE 10009
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
NUMERICAL INDEX
FIG.
ITEM
TTL
REQ
9002-01-9111-01
5
10
1
9002-01-9130-01
4
290
1
9002-01-9131-01
15
10
1
9002-01-9134-01
8
10
1
9002-01-9201-01
2
300
1
2A
310
1
2
310
1
2A
300
1
9002-01-9203-01
14
10
1
9002-01-9204-01
14
80
1
9002-01-9205-01
10
20
1
9002-01-9206-01
4
90
1
9002-01-9290-01
2
30
1
2A
30
1
11
1
RF
5
90
1
5A
90
1
17
1
RF
9002-01-9311-01
17
20
1
9002-01-9320-01
17
10
1
9002-01-9332
10
190
1
9201-01-0000-01
1
1B
RF
9201-01-0021-01
1
20B
1
9201-01-0022-01
1
30B
1
9201-01-1000-01
2
10A
1
3
1B
RF
3
40B
1
4
1B
RF
1
10B
1
2
1A
RF
9202-01-0000-01
1
1C
RF
9202-01-0021-01
1
20C
1
9202-01-0022-01
1
30C
1
9202-01-1000-01
2A
10A
1
3
1C
RF
3
10A
1
PART NUMBER
9002-01-9202-01
9002-01-9310-01
9201-01-1300-01
9201-01-1500-01
9202-01-1100-01
AIRLINE
STOCK NUMBER
##(##<lep-entry>
<page-title>NUMERICAL INDEX</page-title>
<page-number>10010</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
NI
PAGE 10010
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
NUMERICAL INDEX
FIG.
ITEM
TTL
REQ
5A
1
RF
9202-01-1102
5A
30
1
9202-01-1107RF
5A
20
1
9202-01-1300-01
3
40C
1
4
1C
RF
4
50A
1
7
1A
RF
7
10A
1
12A
1
RF
9202-01-1321
12A
70
2
9202-01-1330
12A
50
1
14
1A
RF
1
10C
1
2A
1A
RF
9202-01-2500-01
5A
170
1
9202-01-9111-01
5A
10
1
9202-01-9203-01
14
10A
1
9202-01-9206-01
4
90A
1
9202-01-9207-01
2
320
1
2A
320
1
9202-01-9208-01
11
230
1
930P3-4FF1-8S8
4
150
1
4
150A
2
10
140
1
4
130
3
4
130A
2
6A
80
1
10
60
4
4
140
1
10
50
1
5
130
1
5A
130
1
6
110
1
13
50
1
951X4-8FF1-8S9
10
70
2
955P3-4FFS8
14
40
1
PART NUMBER
9202-01-1310
9202-01-1320
9202-01-1500-01
930P3-6FF1-8S8
930X4-4FF1-8S9
930X4-6FF1-8S9
951P3-6FF1-8S8
AIRLINE
STOCK NUMBER
##(##<lep-entry>
<page-title>NUMERICAL INDEX</page-title>
<page-number>10011</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
NI
PAGE 10011
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
NUMERICAL INDEX
FIG.
ITEM
TTL
REQ
955P3-6FFS8
3
250
2
958X4-3-8FFS9
3
130
1
982P3-6FFS8
10
120
1
PART NUMBER
AIRLINE
STOCK NUMBER
##(##<lep-entry>
<page-title>NUMERICAL INDEX</page-title>
<page-number>10012</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
NI
PAGE 10012
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
OPTIONAL VENDOR INDEX
PART NUMBER
VENDOR PART NUMBER
VENDOR CODE
##(##<lep-entry>
<page-title>OPTIONAL VENDOR INDEX</page-title>
<page-number>10001</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
R
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
OVI
PAGE 10001
Jun 01/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
##(##<lep-entry>
<page-title>OPTIONAL VENDOR INDEX</page-title>
<page-number>10002</page-number>
<page-date>blank</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
INTENTIONALLY LEFT BLANK
R
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
OVI
PAGE 10002
Jun 01/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
DETAILED PARTS LIST
##(##<lep-entry>
<page-title>DETAILED PARTS LIST</page-title>
<page-number>10001</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
DPL
PAGE 10001
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
20
40
CH550_C253740_IPL01_R00.cgm
30
10
COFFEE / BEVERAGE MAKER
FIGURE 1
##(##<lep-entry>
<page-title>FIGURE 1: COFFEE / BEVERAGE MAKER</page-title>
<page-number>10001 - 0</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10001 - 0
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FIG.
ITEM
PART NUMBER
AIRL.
STOCK
NO.
NOMENCLATURE
1234567
EFF
CODE
UPA
1
-
1 9001-01-0000-01
COFFEE MAKER, ATLAS
A
RF
-
1A 9002-01-0000-01
COFFEE MAKER, ARINC
B
RF
-
1B 9201-01-0000-01
BEVERAGE MAKER, ATLAS
C
RF
-
1C 9202-01-0000-01
BEVERAGE MAKER, ARINC
. ELECTROMECHANICS
FOR DET SEE FIGURE 2
. ELECTROMECHANICS
FOR DET SEE FIGURE 2A
. ELECTROMECHANICS
FOR DET SEE FIGURE 2
. ELECTROMECHANICS
FOR DET SEE FIGURE 2A
. PLATE, NAME
D
RF
A
1
B
1
C
1
D
1
NP
A
1
10 9001-01-1500-01
-
10A 9002-01-1500-01
-
10B 9201-01-1500-01
-
10C 9202-01-1500-01
20 9001-01-0021-01
-
20A 9002-01-0021-01
. PLATE, NAME
NP
B
1
-
20B 9201-01-0021-01
. PLATE, NAME
NP
C
1
-
20C 9202-01-0021-01
. PLATE, NAME
NP
D
1
30 9001-01-0022-01
. PLATE, BARCODE NAME
NP
A
1
-
30A 9002-01-0022-01
. PLATE, BARCODE NAME
NP
B
1
-
30B 9201-01-0022-01
. PLATE, BARCODE NAME
NP
C
1
-
30C 9202-01-0022-01
. PLATE, BARCODE NAME
NP
D
1
40 TAPDBS33
. RIVET
-
50 9002-01-5000-02
. CUP ASSY, BREW
-
60 9002-01-5012
.. CUP, BREW
ORDER NHA
4
NP
AB
1
AB
1
##(##<lep-entry>
<page-title>FIGURE 1: COFFEE / BEVERAGE MAKER</page-title>
<page-number>10001 - 1</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
- ITEM NOT ILLUSTRATED
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10001 - 1
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
30
130
140
110
90
GD08
240
10
90
150
230
100
50
60
90
320
A
70
80
120
20
140
130
CH550_C253740_IPL02_1_R00.cgm
220
ELECTROMECHANICS
FIGURE 2 [SHEET 1 OF 2]
##(##<lep-entry>
<page-title>FIGURE 2: ELECTROMECHANICS</page-title>
<page-number>10002 - 0</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10002 - 0
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
A
310
300
200
210
190
170
180
GD06
330
CH550_C253740_IPL02_2_R00.cgm
GD05
ELECTROMECHANICS
FIGURE 2 [SHEET 2 OF 2]
##(##<lep-entry>
<page-title>FIGURE 2: ELECTROMECHANICS</page-title>
<page-number>10002 - 1</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10002 - 1
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
##(##<lep-entry>
<page-title>FIGURE 2: ELECTROMECHANICS</page-title>
<page-number>10002 - 2</page-number>
<page-date>blank</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
INTENTIONALLY LEFT BLANK
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10002 - 2
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FIG.
ITEM
PART NUMBER
AIRL.
STOCK
NO.
NOMENCLATURE
1234567
EFF
CODE
UPA
ELECTROMECHANICS
FOR NHA SEE FIGURE 1
A
RF
ELECTROMECHANICS
FOR NHA SEE FIGURE 1
. STRUCTURAL ASSY
FOR DET SEE FIGURE 3
. STRUCTURAL ASSY
FOR DET SEE FIGURE 3
. PLATE ASSY, REINFORCEMENT
B
RF
A
1
B
1
2
-
1 9001-01-1500-01
-
1A 9201-01-1500-01
10 9001-01-1000-01
-
10A 9201-01-1000-01
20 9002-01-1415
40 9002-01-7000-01
. KIT, ELECTRICAL BOX
FOR DET SEE FIGURE 11
. GUARD ASSY, OVERHEAT DEVICE
1
50 9002-01-7001
.. GUARD, OVERHEAT DEVICE
1
60 1074
.. GROMMET, CABLE
1
70 DIN6798J4-3A2
. WASHER
2
80 DIN7985MAX10A2
. SCREW
2
90 DIN125B4-3A2
. WASHER
6
100 66001-142-001
. SPACER, DISTANCE
2
110 64761-107-101
. PACKER
2
120 MS24693C26
. SCREW
4
130 MS51957-29
. SCREW
4
140 NAS1149CN632R
. WASHER
4
150 BS0141
. SWITCH, OVERHEAT CUT-OFF
1
160 T18RHS
. TIE WRAP
25
170 DIN985M5A2
. NUT
1
180 NAS1149C0332R
. WASHER
2
190 MS27039C0806
. SCREW
6
200 NAS1149CN832R
. WASHER
12
210 MS21043-08
. NUT
6
220 SP2HK1F8200AA
30 9002-01-9290-01
-
-
1
-
250 NAS1801-3-10
. PLUG, FEMALE
D04P
. CONNECTOR KIT
D05P
. STUD ASSY,
GROUND
GD08
.. SCREW
-
260 MS35338-43
.. WASHER, LOCK
230 SP2BC1M8200AA
240 0-212-006400000
1
V28198
1
V28198
1
VD2249
1
1
1
##(##<lep-entry>
<page-title>FIGURE 2: ELECTROMECHANICS</page-title>
<page-number>10002 - 3</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
- ITEM NOT ILLUSTRATED
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10002 - 3
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FIG.
ITEM
PART NUMBER
AIRL.
STOCK
NO.
NOMENCLATURE
1234567
EFF
CODE
UPA
2
-
270 NAS1149D0316J
.. WASHER
3
-
280 MS35650-305T
.. NUT
1
-
290 MS21042L3
.. NUT
1
300 9002-01-9201-01
. SENSOR KIT, TEMPERATURE
1
310 9002-01-9202-01
. SENSOR KIT, TEMPERATURE
1
320 9202-01-9207-01
. LOOM, WIRE
FOR IDENTIFICATION OF BKDN
PARTS REFER TO PAGEBLOCK
SCHEMATICS AND WIRING
DIAGRAMS
. LEAD ASSY, BONDING
1
330 RGS3132-005
2
##(##<lep-entry>
<page-title>FIGURE 2: ELECTROMECHANICS</page-title>
<page-number>10002 - 4</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
- ITEM NOT ILLUSTRATED
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10002 - 4
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
##(##<lep-entry>
<page-title>FIGURE 2: ELECTROMECHANICS</page-title>
<page-number>10002 - 5</page-number>
<page-date>blank</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
INTENTIONALLY LEFT BLANK
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10002 - 5
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
30
130
140
110
90
GD08
240
10
90
150
100
330
230
50
60
90
320
A
70
80
120
20
140
130
CH550_C253740_IPL02A_1_R00.cgm
220
ELECTROMECHANICS
FIGURE 2A [SHEET 1 OF 2]
##(##<lep-entry>
<page-title>FIGURE 2A: ELECTROMECHANICS</page-title>
<page-number>10002A - 0</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10002A - 0
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
A
310
300
200
210
190
170
180
GD06
CH550_C253740_IPL02A_2_R00.cgm
340
GD05
ELECTROMECHANICS
FIGURE 2A [SHEET 2 OF 2]
##(##<lep-entry>
<page-title>FIGURE 2A: ELECTROMECHANICS</page-title>
<page-number>10002A - 1</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10002A - 1
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
##(##<lep-entry>
<page-title>FIGURE 2A: ELECTROMECHANICS</page-title>
<page-number>10002A - 2</page-number>
<page-date>blank</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
INTENTIONALLY LEFT BLANK
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PAGE
10002A - 2
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FIG.
ITEM
PART NUMBER
AIRL.
STOCK
NO.
NOMENCLATURE
1234567
EFF
CODE
UPA
ELECTROMECHANICS
FOR NHA SEE FIGURE 1
A
RF
ELECTROMECHANICS
FOR NHA SEE FIGURE 1
. STRUCTURAL ASSY
FOR DET SEE FIGURE 3
. STRUCTURAL ASSY
FOR DET SEE FIGURE 3
. PLATE ASSY, REINFORCEMENT
B
RF
A
1
B
1
2A
-
1 9002-01-1500-01
-
1A 9202-01-1500-01
10 9002-01-1000-01
-
10A 9202-01-1000-01
20 9002-01-1415
40 9002-01-7000-01
. KIT, ELECTRICAL BOX
FOR DET SEE FIGURE 11
. GUARD ASSY, OVERHEAT DEVICE
1
50 9002-01-7001
.. GUARD, OVERHEAT DEVICE
1
60 1074
.. GROMMET, CABLE
1
70 DIN6798J4-3A2
. WASHER
2
80 DIN7985MAX10A2
. SCREW
2
90 DIN125B4-3A2
. WASHER
6
100 66001-142-001
. SPACER, DISTANCE
2
110 64761-107-101
. PACKER
2
120 MS24693C26
. SCREW
4
130 MS51957-29
. SCREW
4
140 NAS1149CN632R
. WASHER
4
150 BS0141
. SWITCH, OVERHEAT CUT-OFF
1
160 T18RHS
. TIE WRAP
25
170 DIN985M5A2
. NUT
1
180 NAS1149C0332R
. WASHER
2
190 MS27039C0806
. SCREW
6
200 NAS1149CN832R
. WASHER
12
210 MS21043-08
. NUT
6
220 SP2HK1F8200AA
30 9002-01-9290-01
-
-
1
-
250 NAS1801-3-10
. PLUG, FEMALE
D04P
. CONNECTOR KIT
D05P
. STUD ASSY,
GROUND
GD08
.. SCREW
-
260 MS35338-43
.. WASHER, LOCK
230 SP2BC1M8200AA
240 0-212-006400000
1
V28198
1
V28198
1
VD2249
1
1
1
##(##<lep-entry>
<page-title>FIGURE 2A: ELECTROMECHANICS</page-title>
<page-number>10002A - 3</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
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PAGE
10002A - 3
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FIG.
ITEM
PART NUMBER
AIRL.
STOCK
NO.
NOMENCLATURE
1234567
EFF
CODE
UPA
2A
-
270 NAS1149D0316J
.. WASHER
3
-
280 MS35650-305T
.. NUT
1
-
290 MS21042L3
.. NUT
1
300 9002-01-9202-01
. SENSOR KIT, TEMPERATURE
1
310 9002-01-9201-01
. SENSOR KIT, TEMPERATURE
1
320 9202-01-9207-01
. LOOM, WIRE
FOR IDENTIFICATION OF BKDN
PARTS REFER TO PAGEBLOCK
SCHEMATICS AND WIRING
DIAGRAMS
. WIRE-BUNDLE
FOR IDENTIFICATION OF BKDN
PARTS REFER TO PAGEBLOCK
SCHEMATICS AND WIRING
DIAGRAMS
. LEAD ASSY, BONDING
1
330 9002-01-2510-01
340 RGS3132-005
1
2
##(##<lep-entry>
<page-title>FIGURE 2A: ELECTROMECHANICS</page-title>
<page-number>10002A - 4</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
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10002A - 4
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
##(##<lep-entry>
<page-title>FIGURE 2A: ELECTROMECHANICS</page-title>
<page-number>10002A - 5</page-number>
<page-date>blank</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
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Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
110
160
170
150
70
60
10 180
80
B
20
20
90
50
60
40
100
80
70
CH550_C253740_IPL03_1_R00.cgm
A
STRUCTURAL ASSY
FIGURE 3 [SHEET 1 OF 2]
##(##<lep-entry>
<page-title>FIGURE 3: STRUCTURAL ASSY</page-title>
<page-number>10003 - 0</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
A
20
30
190
200
140
130
B
230
280
220
250
120
260
120
210
240
CH550_C253740_IPL03_2_R00.cgm
250
270
290
STRUCTURAL ASSY
FIGURE 3 [SHEET 2 OF 2]
##(##<lep-entry>
<page-title>FIGURE 3: STRUCTURAL ASSY</page-title>
<page-number>10003 - 1</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
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PAGE
10003 - 1
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
##(##<lep-entry>
<page-title>FIGURE 3: STRUCTURAL ASSY</page-title>
<page-number>10003 - 2</page-number>
<page-date>blank</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
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PAGE
10003 - 2
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FIG.
ITEM
PART NUMBER
AIRL.
STOCK
NO.
NOMENCLATURE
1234567
EFF
CODE
UPA
STRUCTURAL ASSY
FOR NHA SEE FIGURE 2
A
RF
3
-
1 9001-01-1000-01
-
1A 9002-01-1000-01
STRUCTURAL ASSY
FOR NHA SEE FIGURE 2A
B
RF
-
1B 9201-01-1000-01
STRUCTURAL ASSY
FOR NHA SEE FIGURE 2
C
RF
-
1C 9202-01-1000-01
D
RF
AB
1
CD
1
20 MS24693C27
STRUCTURAL ASSY
FOR NHA SEE FIGURE 2A
. PANEL ASSY, FRONT
FOR DET SEE FIGURE 5
. PANEL ASSY, FRONT
FOR DET SEE FIGURE 5A
. SCREW
30 MS24693C49
. SCREW
40 9001-01-1300-01
60 MS24693C50
. MAIN ASSY, COFFEE MAKER
FOR DET SEE FIGURE 4
. MAIN ASSY, COFFEE MAKER
FOR DET SEE FIGURE 4
. MAIN ASSY, BEVERAGE MAKER
FOR DET SEE FIGURE 4
. MAIN ASSY, BEVERAGE MAKER
FOR DET SEE FIGURE 4
. CONSOLE ASSY, E-BOX
FOR DET SEE FIGURE 6
. CONSOLE ASSY, E-BOX
FOR DET SEE FIGURE 6A
. SCREW
70 MS51957-29
. SCREW
4
80 NAS1149CN632R
. WASHER
4
90 9002-01-1398
. HANDLE, PRIMARY LATCH
1
100 MS24693C280
. SCREW
1
110 9002-01-1001
. HANDLE ASSY, CARRY
1
120 9002-01-3002
. PIPE, STRAIGHT
2
130 958X4-3-8FFS9
1
140 66001-182-001
. SLEEVE, QUICK
OEMPNR: 958X4-3-8FF-S9
. TUBE
150 9002-01-1344
. GUIDE, CABLE
1
160 MS24693C26
. SCREW
2
10 9002-01-1100-01
-
10A 9202-01-1100-01
-
40A 9002-01-1300-01
-
40B 9201-01-1300-01
-
40C 9202-01-1300-01
50 9001-01-1400-02
-
50A 9002-01-1400-02
4
4
A
1
B
1
C
1
D
1
AC
1
BD
1
5
1
##(##<lep-entry>
<page-title>FIGURE 3: STRUCTURAL ASSY</page-title>
<page-number>10003 - 3</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
- ITEM NOT ILLUSTRATED
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PAGE
10003 - 3
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FIG.
ITEM
PART NUMBER
AIRL.
STOCK
NO.
NOMENCLATURE
1234567
EFF
CODE
UPA
3
210 MS27039C1-07
. HOSE
CUT TO LENGTH
LFM S1815-20
245 MM, 9.65 INCH
. CONDUIT
CUT TO LENGTH
LFM NSA935805-09
45 MM, 1.8 INCH
. HOSE
CUT TO LENGTH
LFM S1815-20
140 MM, 5.51 INCH
. HOSE
CUT TO LENTGH
LFM S1815-20
120 MM, 5.91 INCH
. CONDUIT
CUT TO LENGTH
LFM NSA935805-09
135 MM, 5.3 INCH
. SCREW
220 SP123D
. WASHER
2
230 NAS1291C3M
. NUT
1
240 BACC10GE10
. CLAMP, CABLE
250 955P3-6FFS8
. UNION, ELBOW
OEMPNR: 955P3-6FF-S8
. VALVE, PRESSURE RELIEF
170 6001-99-0556-43
180 264723-045
190 6001-99-0556-22
-
190A 6001-99-0556-24
200 264723-135
260 AC1305
270 6001-99-0556-38
280 6001-99-0556-06
290 264723-190
. HOSE
CUT TO LENGTH
LFM S1815-20
220 MM, 8.66 INCH
. HOSE
CUT TO LENGTH
LFM S1815-20
30 MM, 1.18 INCH
. CONDUIT
CUT TO LENGTH
LFM NSA935805-09
190 MM, 7.5 INCH
1
VCC683
AR
VF6198
AC
1
BD
1
VCC683
VCC683
AR
VF6198
1
V81205
1
2
1
1
VCC683
1
VCC683
AR
VF6198
##(##<lep-entry>
<page-title>FIGURE 3: STRUCTURAL ASSY</page-title>
<page-number>10003 - 4</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
- ITEM NOT ILLUSTRATED
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10003 - 4
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
##(##<lep-entry>
<page-title>FIGURE 3: STRUCTURAL ASSY</page-title>
<page-number>10003 - 5</page-number>
<page-date>blank</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
300
80
150
270
130
170
20
90
20
350
160
50
30
10
30
A
70
60
240
340
120
310
200
210
220
70
60
CH550_C253740_IPL04_1_R00.cgm
250
330
COFFEE / BEVERAGE MAKER MAIN ASSY
FIGURE 4 [SHEET 1 OF 2]
##(##<lep-entry>
<page-title>FIGURE 4: COFFEE / BEVERAGE MAKER MAIN ASSY</page-title>
<page-number>10004 - 0</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
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PAGE
10004 - 0
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
A
380
360
120
120
110
100
370
140
B
260
280
40
130
290
130
230
B
180
190
CH550_C253740_IPL04_2_R00.cgm
320
COFFEE / BEVERAGE MAKER MAIN ASSY
FIGURE 4 [SHEET 2 OF 2]
##(##<lep-entry>
<page-title>FIGURE 4: COFFEE / BEVERAGE MAKER MAIN ASSY</page-title>
<page-number>10004 - 1</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
##(##<lep-entry>
<page-title>FIGURE 4: COFFEE / BEVERAGE MAKER MAIN ASSY</page-title>
<page-number>10004 - 2</page-number>
<page-date>blank</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
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PAGE
10004 - 2
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FIG.
ITEM
PART NUMBER
AIRL.
STOCK
NO.
NOMENCLATURE
1234567
EFF
CODE
UPA
4
-
1 9001-01-1300-01
MAIN ASSY, COFFEE MAKER
FOR NHA SEE FIGURE 3
A
RF
-
1A 9002-01-1300-01
MAIN ASSY, COFFEE MAKER
FOR NHA SEE FIGURE 3
B
RF
-
1B 9201-01-1300-01
MAIN ASSY, BEVERAGE MAKER
FOR NHA SEE FIGURE 3
C
RF
-
1C 9202-01-1300-01
D
RF
10 AC1509
MAIN ASSY, BEVERAGE MAKER
FOR NHA SEE FIGURE 3
. HOSE, FLEXIBLE
20 1077000075
. CLAMP, HOSE
2
30 9002-01-1316
. FITTING
2
40 MS24693C27
. SCREW
8
50 9002-01-1310
60 MS51957-29
. LATCH ASSY, PRIMARY
FOR DET SEE FIGURE 7
. LATCH ASSY, PRIMARY
FOR DET SEE FIGURE 7
. SCREW
70 NAS1149CN632R
. WASHER
4
80 6001-99-0617-09
. HOSE
CUT TO LENGTH
LFM S1815-12
75 MM, 2.95 INCH
. VALVE KIT
1
-
50A 9202-01-1310
90 9002-01-9206-01
-
-
-
-
AR
AB
1
CD
1
4
VCC683
AB
1
CD
1
90A 9202-01-9206-01
. VALVE KIT
100 NAS1802-08-7
. SCREW
2
110 MS35338-137
. WASHER, LOCK
2
120 NAS1149CN832R
. WASHER
6
130 930P3-6FF1-8S8
AB
3
CD
2
140 930X4-4FF1-8S9
. UNION, ELBOW
OEMPNR: 930P3-6FF-1-8-S8
. UNION, ELBOW
OEMPNR: 930P3-6FF-1-8-S8
. UNION, ELBOW
150 930P3-4FF1-8S8
. UNION, ELBOW
AB
1
150A 930P3-4FF1-8S8
. UNION, ELBOW
CD
2
130A 930P3-6FF1-8S8
1
160 SP93C08
. GROMMET
1
170 6001-99-0591
. GROMMET
1
180 9002-01-1380-01
. MECHANISM, LH LOCKING
1
190 9001-01-1380-02
. MECHANISM, RH LOCKING
AC
1
190A 9002-01-1380-02
. MECHANISM, RH LOCKING
BD
1
##(##<lep-entry>
<page-title>FIGURE 4: COFFEE / BEVERAGE MAKER MAIN ASSY</page-title>
<page-number>10004 - 3</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
- ITEM NOT ILLUSTRATED
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PAGE
10004 - 3
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FIG.
ITEM
PART NUMBER
AIRL.
STOCK
NO.
NOMENCLATURE
1234567
EFF
CODE
UPA
4
200 WN5454-30-12
210 9001-01-1360
-
210A 9002-01-1360
. SCREW
ORDER OVERLENGTH PNR
WN5454-30-12DSA2
. BRACKET ASSY, REAR
AC
1
. BRACKET ASSY, REAR
BD
1
4
230 9002-01-1301
. TRAY ASSY, DRIP
FOR DET SEE FIGURE 9
. RUNNER, LEFT
1
240 9002-01-1306
. RUNNER, RIGHT
1
250 MS24693C50
. SCREW
9
260 9002-01-3003
. PIPE, BENDED
1
270 6001-99-0617-16
1
280 BS0145
. HOSE
CUT TO LENGTH
LFM S1815-12
110 MM, 4.33 INCH
. OUTLET, DRAIN
290 9002-01-9130-01
. VALVE KIT, DRAIN
1
300 9002-01-3200-01
1
310 MS51957-45
. TANK ASSY
FOR DET SEE FIGURE 10
. SCREW
320 SP93B12
. GROMMET
1
330 9002-01-1340
1
340 64769-118-101
. CASE ASSY
FOR DET SEE FIGURE 8
. HANDLE
350 MS24693C48
. SCREW
2
360 MS51957-46
. SCREW
1
370 9002-01-1317
. BOWL
1
380 1059646
. CAP, COVER
1
220 9002-01-1350
1
VCC683
2
4
1
##(##<lep-entry>
<page-title>FIGURE 4: COFFEE / BEVERAGE MAKER MAIN ASSY</page-title>
<page-number>10004 - 4</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
##(##<lep-entry>
<page-title>FIGURE 4: COFFEE / BEVERAGE MAKER MAIN ASSY</page-title>
<page-number>10004 - 5</page-number>
<page-date>blank</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
150
130
160
120
100
110
120
140
20
90
A
50
60
70
80
30
A
170
180
160
190
160
CH550_C253740_IPL05_R00.cgm
40
FRONT PANEL ASSY
FIGURE 5
##(##<lep-entry>
<page-title>FIGURE 5: FRONT PANEL ASSY</page-title>
<page-number>10005 - 0</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
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PAGE
10005 - 0
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FIG.
ITEM
PART NUMBER
AIRL.
STOCK
NO.
NOMENCLATURE
1234567
EFF
CODE
UPA
5
-
1 9002-01-1100-01
-
10 9002-01-9111-01
PANEL ASSY, FRONT
FOR NHA SEE FIGURE 3
. PANEL KIT, FRONT
RF
1
30 9002-01-1102
.. PANEL, FRONT
ORDER NHA
.. FOIL, SWITCH
40 SL210-06-1
.. NUT, CLIP
50 9002-01-1117
.. PLATE, SMALL
1
60 505511471-2500
1
100 9002-01-1120
. PLUNGER, GREEN PANEL
OEMPNR: 5.05.511.471/2500
. PLUNGER, YELLOW PANEL
OEMPNR: 5.05.511.471/2400
. PLUNGER, WHITE PANEL
OEMPNR: 5.05.511.471/2200
. FAUCET ASSY
FOR DET SEE FIGURE 17
. ANGLE ASSY, REINFORCEMENT
110 NAS1149C0832R
. WASHER
1
120 9002-01-1109
. NUT
2
130 930X4-6FF1-8S9
. UNION, ELBOW
1
140 262564-022
. PROFILE, EDGE
22 MM
. COVER, SWITCH BOARD
AR
11
170 9002-01-2500-01
. SCREW
OEMPNR: WN545130X9DS-A2
. BOARD ASSY, SWITCH
180 AC1721
. WASHER
4
190 9002-01-1107
. INDICATION, PRIMARY
1
20 9002-01-1114RF
70 505511471-2400
80 505511471-2200
90 9002-01-9310-01
150 9002-01-1108
160 WN545130X9DSA2
NP
1
1
V97393
4
2
2
1
1
1
1
##(##<lep-entry>
<page-title>FIGURE 5: FRONT PANEL ASSY</page-title>
<page-number>10005 - 1</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
- ITEM NOT ILLUSTRATED
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10005 - 1
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
150
130
160
120
100
110
120
140
20
90
A
50
60
70
80
30
A
170
180
160
190
40
CH550_C253740_IPL05A_R00.cgm
160
FRONT PANEL ASSY
FIGURE 5A
##(##<lep-entry>
<page-title>FIGURE 5A: FRONT PANEL ASSY</page-title>
<page-number>10005A - 0</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10005A - 0
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FIG.
ITEM
PART NUMBER
AIRL.
STOCK
NO.
NOMENCLATURE
1234567
EFF
CODE
UPA
5A
-
1 9202-01-1100-01
-
10 9202-01-9111-01
PANEL ASSY, FRONT
FOR NHA SEE FIGURE 3
. PANEL KIT, FRONT
RF
1
30 9202-01-1102
.. PANEL, FRONT
ORDER NHA
.. FOIL, SWITCH
40 SL210-06-1
.. NUT, CLIP
50 9002-01-1117
.. PLATE, SMALL
2
60 505511471-2500
1
100 9002-01-1120
. PLUNGER, GREEN PANEL
OEMPNR: 5.05.511.471/2500
. PLUNGER, YELLOW PANEL
OEMPNR: 5.05.511.471/2400
. PLUNGER, WHITE PANEL
OEMPNR: 5.05.511.471/2200
. FAUCET ASSY
FOR DET SEE FIGURE 17
. ANGLE ASSY, REINFORCEMENT
110 NAS1149C0832R
. WASHER
1
120 9002-01-1109
. NUT
2
130 930X4-6FF1-8S9
. UNION, ELBOW
1
140 262564-022
. PROFILE, EDGE
22 MM
. COVER, SWITCH BOARD
AR
11
170 9202-01-2500-01
. SCREW
OEMPNR: WN545130X9DS-A2
. BOARD ASSY, SWITCH
180 AC1721
. WASHER
4
190 9002-01-1107
. INDICATION, PRIMARY
1
20 9202-01-1107RF
70 505511471-2400
80 505511471-2200
90 9002-01-9310-01
150 9002-01-1108
160 WN545130X9DSA2
NP
1
1
V97393
4
1
2
1
1
1
1
##(##<lep-entry>
<page-title>FIGURE 5A: FRONT PANEL ASSY</page-title>
<page-number>10005A - 1</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
- ITEM NOT ILLUSTRATED
25-37-40
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PAGE
10005A - 1
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
110
50
120
140
220
130
200
20
160
210
10
200
150
200
70
190
80
180
40
30
90
100
CH550_C253740_IPL06_R00.cgm
60
E-BOX CONSOLE ASSY
FIGURE 6
##(##<lep-entry>
<page-title>FIGURE 6: E-BOX CONSOLE ASSY</page-title>
<page-number>10006 - 0</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10006 - 0
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FIG.
ITEM
PART NUMBER
AIRL.
STOCK
NO.
NOMENCLATURE
1234567
EFF
CODE
UPA
6
-
-
1 9001-01-1400-02
10 9001-01-1414
CONSOLE ASSY, E-BOX
FOR NHA SEE FIGURE 3
. BRACKET ASSY, CONNECTOR
RF
20 9001-01-1412
. PLATE ASSY, REAR
1
30 MS51957-29
. SCREW
2
40 NAS1149CN632R
. WASHER
2
50 9001-01-2510-01
. WIRE-BUNDLE
1
60 MS51957-46
. SCREW
2
70 64751-125-001
. PACKER
1
80 9001-01-2513
. SPACER
1
90 64751-121-001
. WASHER
1
100 9001-01-2512
. PROTECTION, ANTI-TWIST
1
110 951P3-6FF1-8S8
1
120 9001-01-3015
. UNION, STRAIGHT
OEMPNR: 951P3-6FF-1/8-S8
. ADAPTER
130 9001-01-3010
. CONNECTOR, WATER
1
140 1-140-201-815
1
150 AC1520
. O-RING
OEMPNR: 1.140.201.815
. COUPLING
160 DT1140201814
. O-RING
1
170 0-212-006400000
180 NAS1801-3-10
. STUD ASSY,
GROUND
GD05
.. SCREW
190 MS35338-43
.. WASHER, LOCK
1
200 NAS1149D0316J
.. WASHER
3
210 MS35650-305T
.. NUT
1
220 MS21042L3
.. NUT
1
1
1
1
VD2249
1
1
##(##<lep-entry>
<page-title>FIGURE 6: E-BOX CONSOLE ASSY</page-title>
<page-number>10006 - 1</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
- ITEM NOT ILLUSTRATED
25-37-40
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PAGE
10006 - 1
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
170
150
160
150
10
80
90
20
60
70
110
40
50
100
150
140
130
40
CH550_C253740_IPL06A_R00.cgm
30
E-BOX CONSOLE ASSY
FIGURE 6A
##(##<lep-entry>
<page-title>FIGURE 6A: E-BOX CONSOLE ASSY</page-title>
<page-number>10006A - 0</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10006A - 0
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FIG.
ITEM
PART NUMBER
AIRL.
STOCK
NO.
NOMENCLATURE
1234567
EFF
CODE
UPA
6A
-
1 9002-01-1400-02
10 9002-01-1414
CONSOLE ASSY, E-BOX
FOR NHA SEE FIGURE 3
. BRACKET ASSY, CONNECTOR
20 9002-01-1412-01
. PLATE ASSY, REAR
1
30 MS51957-29
. SCREW
2
40 NAS1149CN632R
. WASHER
4
50 617610212
. SHELL, PIN SIDE
60 MS51957-28
. SCREW
2
70 MS35338-136
. WASHER, LOCK
2
80 930P3-6FF1-8S8
. UNION, ELBOW
OEMPNR: 930P3-6FF-1-8-S8
. ADAPTER
1
90 9002-01-3001
1
1
1
. CONNECTOR, WATER
OEMPNR: 2-KLS4
. O-RING
V73992
VD2249
130 NAS1801-3-10
. STUD ASSY,
GROUND
GD05
.. SCREW
140 MS35338-43
.. WASHER, LOCK
1
150 NAS1149D0316J
.. WASHER
3
160 MS35650-305T
.. NUT
1
170 MS21042L3
.. NUT
1
100 2KLS4
110 DT1140201814
-
VC1213
RF
120 0-212-006400000
1
1
1
1
##(##<lep-entry>
<page-title>FIGURE 6A: E-BOX CONSOLE ASSY</page-title>
<page-number>10006A - 1</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
- ITEM NOT ILLUSTRATED
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Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10006A - 1
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
30
60
20
70
60
50
40
50
CH550_C253740_IPL07_R00.cgm
10
PRIMARY LATCH ASSY
FIGURE 7
##(##<lep-entry>
<page-title>FIGURE 7: PRIMARY LATCH ASSY</page-title>
<page-number>10007 - 0</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10007 - 0
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FIG.
ITEM
AIRL.
STOCK
NO.
EFF
CODE
UPA
LATCH ASSY, PRIMARY
FOR NHA SEE FIGURE 4
A
RF
B
RF
A
1
B
1
20 9002-01-1311
LATCH ASSY, PRIMARY
FOR NHA SEE FIGURE 4
. BREWHEAD ASSY
FOR DET SEE FIGURE 12
. BREWHEAD ASSY
FOR DET SEE FIGURE 12A
. LEVER ASSY
30 9002-01-1312
. BEARING ASSY, LH LEVER
1
40 9002-01-1313
. BEARING ASSY, RH LEVER
FOR DET SEE FIGURE 15
. SCREW
ORDER OVERLENGTH PNR
WN5454-30-12DSA2
. BUSH
1
PART NUMBER
NOMENCLATURE
1234567
7
-
1 9002-01-1310
-
1A 9202-01-1310
10 9002-01-1320
-
10A 9202-01-1320
50 WN5454-30-12
60 9002-01-1314
70 6001-99-0617-16
. HOSE
CUT TO LENGTH
LFM S1815-12
110 MM, 4.33 INCH
1
4
2
1
VCC683
##(##<lep-entry>
<page-title>FIGURE 7: PRIMARY LATCH ASSY</page-title>
<page-number>10007 - 1</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
- ITEM NOT ILLUSTRATED
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10007 - 1
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
10
30
20
CH550_C253740_IPL08_R00.cgm
40
CASE ASSY
FIGURE 8
##(##<lep-entry>
<page-title>FIGURE 8: CASE ASSY</page-title>
<page-number>10008 - 0</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10008 - 0
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FIG.
ITEM
PART NUMBER
AIRL.
STOCK
NO.
NOMENCLATURE
1234567
EFF
CODE
UPA
8
-
1 9002-01-1340
10 9002-01-9134-01
CASE ASSY
FOR NHA SEE FIGURE 4
. CASE KIT
RF
20 9002-01-1343
. GUIDE, BAR
2
30 MS24693C28
. SCREW
4
40 9002-01-1309
. BATTEN
2
1
##(##<lep-entry>
<page-title>FIGURE 8: CASE ASSY</page-title>
<page-number>10008 - 1</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
- ITEM NOT ILLUSTRATED
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Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10008 - 1
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
30
40
20
CH550_C253740_IPL09_R00.cgm
10
DRIP TRAY ASSY
FIGURE 9
##(##<lep-entry>
<page-title>FIGURE 9: DRIP TRAY ASSY</page-title>
<page-number>10009 - 0</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10009 - 0
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FIG.
ITEM
PART NUMBER
AIRL.
STOCK
NO.
NOMENCLATURE
1234567
EFF
CODE
UPA
9
-
1 9002-01-1350
10 9002-01-1354
TRAY ASSY, DRIP
FOR NHA SEE FIGURE 4
. TRAY, DRIP
RF
20 9002-01-1353
. GRILL
1
30 MS51957-13
. SCREW
1
40 MS35338-135
. WASHER, LOCK
1
1
##(##<lep-entry>
<page-title>FIGURE 9: DRIP TRAY ASSY</page-title>
<page-number>10009 - 1</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
- ITEM NOT ILLUSTRATED
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10009 - 1
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
50
10
30
60
70
70
60
140
60
130
90
120
110
A
100
80
60
190
180
160
A
170
160
150
20
40
CH550_C253740_IPL10_R00.cgm
30
TANK ASSY
FIGURE 10
##(##<lep-entry>
<page-title>FIGURE 10: TANK ASSY</page-title>
<page-number>10010 - 0</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10010 - 0
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FIG.
ITEM
PART NUMBER
AIRL.
STOCK
NO.
NOMENCLATURE
1234567
EFF
CODE
UPA
10
-
1 9002-01-3200-01
20 9002-01-9205-01
TANK ASSY
FOR NHA SEE FIGURE 4
. VALVE ASSY, FLOAT
FOR DET SEE FIGURE 18
. ELEMENT KIT, HEATING
30 DT1140202630
. SEAL
4
40 GN749G1-8B
. SCREW, PLUG
OEMPNR: GN749-G1/8-B
. UNION, ELBOW
1
10 9002-01-3230
50 930X4-4FF1-8S9
RF
1
1
1
100 MS51957-20
. UNION, ELBOW
OEMPNR: 930P3-6FF-1-8-S8
. UNION, STRAIGHT
OEMPNR: 951X4-8FF-1/8-S9
. HOSE
CUT TO LENGTH
LFM S1815-20
VCC683
85 MM, 3.35 INCH
. HOSE
CUT TO LENGTH
LFM S1815-20
VCC683
55 MM, 2.17 INCH
. SCREW
110 NAS1149CN432R
. WASHER
1
120 982P3-6FFS8
1
130 BS0121
. CONNECTION ASSY
OEMPNR: 982P3-6FF-S8
. NOZZLE, THERMISTOR
140 930P3-4FF1-8S8
. UNION, ELBOW
1
150 DIN985M5A2
. NUT
1
160 NAS1149C0332R
. WASHER
2
170 MS25281R4
. CLAMP, CABLE
1
180 0-176-9002-0048
. SPACER
190 9002-01-9332
. TANK KIT
60 930P3-6FF1-8S8
70 951X4-8FF1-8S9
80 6001-99-0556-11
90 6001-99-0556-05
4
2
1
1
1
1
VD2249
1
1
##(##<lep-entry>
<page-title>FIGURE 10: TANK ASSY</page-title>
<page-number>10010 - 1</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
- ITEM NOT ILLUSTRATED
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10010 - 1
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
110
120
130
220
130
10
210
190
230
200
180
130
190
140
50
130
190
150
170
70
70
60
80
LUG
70
90
CH550_C253740_IPL11_R00.cgm
20
30
ELECTRICAL BOX KIT
FIGURE 11
##(##<lep-entry>
<page-title>FIGURE 11: ELECTRICAL BOX KIT</page-title>
<page-number>10011 - 0</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10011 - 0
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FIG.
ITEM
PART NUMBER
AIRL.
STOCK
NO.
NOMENCLATURE
1234567
EFF
CODE
UPA
11
-
1 9002-01-9290-01
20 9002-01-6000-01
KIT, ELECTRICAL BOX
FOR NHA SEE FIGURE 2
FOR NHA SEE FIGURE 2A
. BOX ASSY, ELECTRICAL
FOR DET SEE FIGURE 16
. LID ASSY, ELECTRICAL BOX
30 MS24693C25
. SCREW
40 0-212-006400000
50 NAS1801-3-10
. STUD ASSY,
GROUND
GD02
.. SCREW
60 MS35338-43
.. WASHER, LOCK
1
70 NAS1149D0316J
.. WASHER
3
80 MS35650-305T
.. NUT
1
90 MS21042L3
.. NUT
1
10 9002-01-2900-01
-
-
-
RF
1
1
6
VD2249
1
1
110 NAS1801-3-13
. STUD ASSY,
GROUND
GD03
.. SCREW
120 MS35338-43
.. WASHER, LOCK
1
130 NAS1149D0316J
.. WASHER
4
140 MS35650-305T
.. NUT
1
150 MS21042L3
.. NUT
1
160 0-212-006400001
170 NAS1801-3-10
. STUD ASSY,
GROUND
GD09
.. SCREW
180 MS35338-43
.. WASHER, LOCK
1
190 NAS1149D0316J
.. WASHER
3
200 MS35650-305T
.. NUT
1
210 MS21042L3
.. NUT
1
220 RGS3132-005
. LEAD ASSY, BONDING
1
230 9202-01-9208-01
. LOOM, WIRE
FOR IDENTIFICATION OF BKDN
PARTS REFER TO PAGEBLOCK
SCHEMATICS AND WIRING
DIAGRAMS
1
100 0-212-012000000
VD2249
1
1
VD2249
1
1
##(##<lep-entry>
<page-title>FIGURE 11: ELECTRICAL BOX KIT</page-title>
<page-number>10011 - 1</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
- ITEM NOT ILLUSTRATED
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10011 - 1
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
90
80
60
70
60
10
50
CH550_C253740_IPL12_R00.cgm
20
40
30
BREWHEAD ASSY
FIGURE 12
##(##<lep-entry>
<page-title>FIGURE 12: BREWHEAD ASSY</page-title>
<page-number>10012 - 0</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10012 - 0
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FIG.
ITEM
PART NUMBER
AIRL.
STOCK
NO.
NOMENCLATURE
1234567
EFF
CODE
UPA
12
-
1 9002-01-1320
10 9002-01-1304
BREWHEAD ASSY
FOR NHA SEE FIGURE 7
. AXIS, GUIDE
20 VD115K
. SPRING, PRESSURE
2
30 DIN6799-4A3K
. WASHER, LOCK
2
40 9002-01-1322
. BREW HEAD ASSY, LOWER
FOR DET SEE FIGURE 19
. SHELF ASSY, INNER
FOR DET SEE FIGURE 14
. SPRING, PRESSURE
1
1
80 9002-01-1355
. BREW HEAD ASSY, COFFEE
FOR DET SEE FIGURE 13
. WASHER, GUIDE
90 DIN6799-6A3K
. WASHER, LOCK
2
50 9002-01-1330
60 6001-99-0631
70 9002-01-1321
RF
2
1
4
2
##(##<lep-entry>
<page-title>FIGURE 12: BREWHEAD ASSY</page-title>
<page-number>10012 - 1</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
- ITEM NOT ILLUSTRATED
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10012 - 1
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
90
80
60
70
60
10
50
CH550_C253740_IPL12A_R00.cgm
20
40
30
BREWHEAD ASSY
FIGURE 12A
##(##<lep-entry>
<page-title>FIGURE 12A: BREWHEAD ASSY</page-title>
<page-number>10012A - 0</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10012A - 0
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FIG.
ITEM
PART NUMBER
AIRL.
STOCK
NO.
NOMENCLATURE
1234567
EFF
CODE
UPA
12A
-
1 9202-01-1320
10 9002-01-1304
BREWHEAD ASSY
FOR NHA SEE FIGURE 7
. AXIS, GUIDE
20 VD115K
. SPRING, PRESSURE
2
30 DIN6799-4A3K
. WASHER, LOCK
2
40 9002-01-1322
1
60 6001-99-0631
. BREW HEAD ASSY, LOWER
FOR DET SEE FIGURE 19
. SHELF ASSY, INNER
FOR DET SEE FIGURE 14
. SPRING, PRESSURE
70 9202-01-1321
. SPACER, SLEEVE
2
80 9002-01-1355
. WASHER, GUIDE
2
90 DIN6799-6A3K
. WASHER, LOCK
2
50 9202-01-1330
RF
2
1
4
##(##<lep-entry>
<page-title>FIGURE 12A: BREWHEAD ASSY</page-title>
<page-number>10012A - 1</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
- ITEM NOT ILLUSTRATED
25-37-40
Copyright: ZODIAC ELECTRICAL INSERTS EUROPE, Germany
PAGE
10012A - 1
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
50
40
30
10
CH550_C253740_IPL13_R00.cgm
60
20
COFFEE BREW HEAD ASSY
FIGURE 13
##(##<lep-entry>
<page-title>FIGURE 13: COFFEE BREW HEAD ASSY</page-title>
<page-number>10013 - 0</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
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PAGE
10013 - 0
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FIG.
ITEM
PART NUMBER
AIRL.
STOCK
NO.
NOMENCLATURE
1234567
EFF
CODE
UPA
13
-
1 9002-01-1321
20 9002-01-1326-02
BREW HEAD ASSY, COFFEE
FOR NHA SEE FIGURE 12
. BREW HEAD, COFFEE
ORDER NHA
. JET
30 9002-01-1321-04
. WASHER, SEALING
1
40 9002-01-1328-01
. HOUSING, JET
1
50 951P3-6FF1-8S8
. UNION, STRAIGHT
OEMPNR: 951P3-6FF-1/8-S8
. GASKET, BREW HEAD
1
10 9002-01-1324RF
60 9002-01-1321-02
RF
NP
1
1
1
##(##<lep-entry>
<page-title>FIGURE 13: COFFEE BREW HEAD ASSY</page-title>
<page-number>10013 - 1</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
- ITEM NOT ILLUSTRATED
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PAGE
10013 - 1
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
90
30
80
70
10
40
60
20
50
60
CH550_C253740_IPL14_R00.cgm
50
INNER SHELF ASSY
FIGURE 14
##(##<lep-entry>
<page-title>FIGURE 14: INNER SHELF ASSY</page-title>
<page-number>10014 - 0</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
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PAGE
10014 - 0
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FIG.
ITEM
PART NUMBER
AIRL.
STOCK
NO.
NOMENCLATURE
1234567
EFF
CODE
UPA
SHELF ASSY, INNER
FOR NHA SEE FIGURE 12
A
RF
SHELF ASSY, INNER
FOR NHA SEE FIGURE 12A
. MICROSWITCH KIT
B
RF
A
1
. MICROSWITCH KIT
B
1
14
-
1 9002-01-1330
-
1A 9202-01-1330
10 9002-01-9203-01
-
10A 9202-01-9203-01
20 9002-01-1337
. BLOCK, THREADED
1
30 MS51957-8
. SCREW
2
40 955P3-4FFS8
. UNION, ELBOW
1
50 WN545130X9DSA2
4
60 9002-01-1336
. SCREW
OEMPNR: WN545130X9DS-A2
. PLATE, FIXING
70 9002-01-1335
. PIPE, WATER
1
80 9002-01-9204-01
. SENSOR KIT, REED
1
90 9002-01-1334
. SHELF, INNER
1
2
##(##<lep-entry>
<page-title>FIGURE 14: INNER SHELF ASSY</page-title>
<page-number>10014 - 1</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
- ITEM NOT ILLUSTRATED
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PAGE
10014 - 1
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
70
80
90
60
30
10
50
40
CH550_C253740_IPL15_R00.cgm
20
RH LEVER BEARING ASSY
FIGURE 15
##(##<lep-entry>
<page-title>FIGURE 15: RH LEVER BEARING ASSY</page-title>
<page-number>10015 - 0</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
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PAGE
10015 - 0
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FIG.
ITEM
PART NUMBER
AIRL.
STOCK
NO.
NOMENCLATURE
1234567
EFF
CODE
UPA
15
-
1 9002-01-1313
10 9002-01-9131-01
BEARING ASSY, RH LEVER
FOR NHA SEE FIGURE 7
. BEARING KIT, RH LEVER
RF
20 9002-01-1308
. GUIDE, LEVER
1
30 WN5454-30-12
2
40 9002-01-1394
. SCREW
ORDER OVERLENGTH PNR
WN5454-30-12DSA2
. FLANGE, THREAD
50 HE64750Z37-501
. WASHER
1
60 9002-01-1395
. BUSH, GUIDE
1
70 9002-01-1392
. LEVER, OPERATING
1
80 MS24693C48
. SCREW
1
90 9002-01-1315
. BUSH, BEARING
1
1
1
##(##<lep-entry>
<page-title>FIGURE 15: RH LEVER BEARING ASSY</page-title>
<page-number>10015 - 1</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
- ITEM NOT ILLUSTRATED
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PAGE
10015 - 1
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
20
30
40
50
30
60
70
40
10
CH550_C253740_IPL16_R00.cgm
20
ELECTRICAL BOX ASSY
FIGURE 16
##(##<lep-entry>
<page-title>FIGURE 16: ELECTRICAL BOX ASSY</page-title>
<page-number>10016 - 0</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
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PAGE
10016 - 0
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FIG.
ITEM
PART NUMBER
AIRL.
STOCK
NO.
NOMENCLATURE
1234567
EFF
CODE
UPA
16
-
1 9002-01-2900-01
10 9002-01-2300-01
BOX ASSY, ELECTRICAL
FOR NHA SEE FIGURE 11
. BUTTON ASSY, RESET
RF
20 MS51957-28
. SCREW
2
30 MS51957-17
. SCREW
3
40 NAS1149CN632R
. WASHER
2
50 NAS1149CN432R
. WASHER
2
60 9002-01-2400-01
. BOARDS ASSY
1
70 9002-01-1411
. BOX ASSY
1
1
##(##<lep-entry>
<page-title>FIGURE 16: ELECTRICAL BOX ASSY</page-title>
<page-number>10016 - 1</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
- ITEM NOT ILLUSTRATED
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PAGE
10016 - 1
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
10
30
CH550_C253740_IPL17_R00.cgm
20
40
FAUCET ASSY
FIGURE 17
##(##<lep-entry>
<page-title>FIGURE 17: FAUCET ASSY</page-title>
<page-number>10017 - 0</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
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PAGE
10017 - 0
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FIG.
ITEM
PART NUMBER
AIRL.
STOCK
NO.
NOMENCLATURE
1234567
EFF
CODE
UPA
17
-
1 9002-01-9310-01
10 9002-01-9320-01
FAUCET ASSY
FOR NHA SEE FIGURE 5A
FOR NHA SEE FIGURE 5
. BONNET KIT
RF
20 9002-01-9311-01
. HOUSING KIT
1
30 11-4006-2022
. O-RING
1
40 44-3251-01001
. AERATOR
1
1
##(##<lep-entry>
<page-title>FIGURE 17: FAUCET ASSY</page-title>
<page-number>10017 - 1</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
- ITEM NOT ILLUSTRATED
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PAGE
10017 - 1
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COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
10
30
40
CH550_C253740_IPL18_R00.cgm
20
FLOAT VALVE ASSY
FIGURE 18
##(##<lep-entry>
<page-title>FIGURE 18: FLOAT VALVE ASSY</page-title>
<page-number>10018 - 0</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
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PAGE
10018 - 0
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FIG.
ITEM
PART NUMBER
AIRL.
STOCK
NO.
NOMENCLATURE
1234567
EFF
CODE
UPA
18
-
1 9002-01-3230
10 9002-01-3231
VALVE ASSY, FLOAT
FOR NHA SEE FIGURE 10
. CAP, FLOAT VALVE
RF
20 BS0013
. BASE, FLOAT VALVE
1
30 64771-096-101
. SEAL, FLOAT
1
40 BS0085
. FLOAT
1
1
##(##<lep-entry>
<page-title>FIGURE 18: FLOAT VALVE ASSY</page-title>
<page-number>10018 - 1</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
- ITEM NOT ILLUSTRATED
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PAGE
10018 - 1
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
60
40
70
50
10
CH550_C253740_IPL19_R00.cgm
30
20
LOWER BREW HEAD ASSY
FIGURE 19
##(##<lep-entry>
<page-title>FIGURE 19: LOWER BREW HEAD ASSY</page-title>
<page-number>10019 - 0</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
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PAGE
10019 - 0
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
FIG.
ITEM
PART NUMBER
AIRL.
STOCK
NO.
NOMENCLATURE
1234567
EFF
CODE
UPA
19
-
1 9002-01-1322
10 9002-01-1325-01
BREW HEAD ASSY, LOWER
FOR NHA SEE FIGURE 12A
FOR NHA SEE FIGURE 12
. BREW HEAD, LOWER
RF
1
30 6001-99-0606
. SCREW
OEMPNR: WN545130X9DS-A2
. SENSOR, LEVEL
1
40 T18RHS
. TIE WRAP
1
50 M22759-8-22-9
. WIRE
AR
60 S200-2-5MM
. CONDUIT
AR
70 FC422P9AA
. SOCKET
20 WN545130X9DSA2
V28198
2
2
##(##<lep-entry>
<page-title>FIGURE 19: LOWER BREW HEAD ASSY</page-title>
<page-number>10019 - 1</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
- ITEM NOT ILLUSTRATED
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PAGE
10019 - 1
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
##(##<lep-entry>
<page-title>FIGURE 19: LOWER BREW HEAD ASSY</page-title>
<page-number>10019 - 2</page-number>
<page-date>blank</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
INTENTIONALLY LEFT BLANK
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PAGE
10019 - 2
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
SPECIAL PROCEDURES
TASK 25-37-40-99F-821-A00
1.
GENERAL
There are no Special Procedures for the coffee / beverage maker.
##(##<lep-entry>
<page-title>SPECIAL PROCEDURES</page-title>
<page-number>11001</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
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PAGE 11001
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
##(##<lep-entry>
<page-title>SPECIAL PROCEDURES</page-title>
<page-number>11002</page-number>
<page-date>blank</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
INTENTIONALLY LEFT BLANK
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PAGE 11002
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
REMOVAL
TASK 25-37-40-99F-822-A00
1.
GENERAL
There are no Removal Instructions for the coffee / beverage maker.
##(##<lep-entry>
<page-title>REMOVAL</page-title>
<page-number>12001</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
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PAGE 12001
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
##(##<lep-entry>
<page-title>REMOVAL</page-title>
<page-number>12002</page-number>
<page-date>blank</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
INTENTIONALLY LEFT BLANK
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PAGE 12002
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
INSTALLATION
TASK 25-37-40-99F-823-A00
1.
GENERAL
There are no Installation Instructions for the coffee / beverage maker.
##(##<lep-entry>
<page-title>INSTALLATION</page-title>
<page-number>13001</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
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PAGE 13001
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
##(##<lep-entry>
<page-title>INSTALLATION</page-title>
<page-number>13002</page-number>
<page-date>blank</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
INTENTIONALLY LEFT BLANK
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PAGE 13002
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
SERVICING
TASK 25-37-40-99F-824-A00
1.
GENERAL
There are no Servicing Instructions for the coffee / beverage maker.
##(##<lep-entry>
<page-title>SERVICING</page-title>
<page-number>14001</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
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PAGE 14001
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
##(##<lep-entry>
<page-title>SERVICING</page-title>
<page-number>14002</page-number>
<page-date>blank</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
INTENTIONALLY LEFT BLANK
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PAGE 14002
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
STORAGE INCLUDING TRANSPORTATION
TASK 25-37-40-99F-825-A00
1.
GENERAL
A.
This pageblock gives instructions for the storage of the coffee / beverage maker.
B.
Before storage, the coffee / beverage maker must be fully cleaned as described in CLEANING.
C.
Make sure that all parts which are not installed before storage of the coffee / beverage maker,
such as attachment / installation parts, bolts and washers, are clearly identified in a Plastic Bag
and attached to the coffee / beverage maker.
TASK 25-37-40-94A-810-A00
2.
LIST OF MATERIALS
The materials that follow are used in this section.
NOTE:
Equivalent alternatives can be used for items in the list.
ITEM
SUPPLIER'S CODE
DUST CAP (617954003)
RADIALL
PLASTIC BAG
LOCALLY AVAILABLE
PROTECTING CAP (AC1742)
COMMERCIALLY AVAILABLE
PROTECTING CAP (AC1743)
COMMERCIALLY AVAILABLE
LIST OF MATERIALS
TABLE 15001
TASK 25-37-40-800-801-A00
3.
PREPARATION FOR STORAGE
EFFECT: 9001-01-0000-01, 9201-01-0000-01
A.
Put the Protecting Cap (AC1742) onto the electrical connector of the coffee / beverage maker.
EFFECT: 9002-01-0000-01, 9202-01-0000-01
B.
Put the Dust Cap (617954003) onto the electrical connector of the coffee / beverage maker.
C.
Put the Protecting Cap (AC1743) onto the water connection of the coffee / beverage maker.
TASK 25-37-40-550-801-A00
4.
STORAGE INSTRUCTIONS
A.
If the original packing is not available, prepare the following for temperate conditions:
(1)
Sufficient cellulose paper wadding to completely wrap the coffee / beverage maker.
(2)
Seal with gummed strip.
(3)
Affix the label to package.
##(##<lep-entry>
<page-title>STORAGE INCLUDING TRANSPORTATION</page-title>
<page-number>15001</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
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PAGE 15001
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
(4)
B.
Store in a cool dry place.
For return of the coffee / beverage maker to the vendor
(1)
Pack coffee / beverage maker as detailed in A.
(2)
Include on label:
(a)
Reason for return
(b)
Name and address of sender
TASK 25-37-40-550-802-A00
5.
LIMITING PERIOD
A.
The storage period of the coffee / beverage maker is limited by the insulation properties of the
electrical components and possible corrosion on the metallic parts if not stored in a cool dry
place.
B.
The coffee / beverage maker should be inspected at twelve monthly intervals for the following:
(1)
Visual inspection of all metal parts for signs of deterioration.
(2)
Insulation examine of the electrical equipment.
NOTE:
After any storage period the coffee / beverage maker should be
subjected to a visual inspection and an insulation resistance test.
The insulation resistance of the coffee / beverage maker may be
lower than specification due to moisture absorption. This can be
expelled by placing the coffee / beverage maker in a drying oven for
30 minutes at a temperature not exceeding 70 °C (158.00 °F).
##(##<lep-entry>
<page-title>STORAGE INCLUDING TRANSPORTATION</page-title>
<page-number>15002</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
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PAGE 15002
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
REWORK
TASK 25-37-40-99F-826-A00
1.
GENERAL
There are no Rework Instructions for the coffee / beverage maker.
##(##<lep-entry>
<page-title>REWORK</page-title>
<page-number>16001</page-number>
<page-date>
</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
25-37-40
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PAGE 16001
Feb 13/2015
COMPONENT MAINTENANCE MANUAL
9001, 9002, 9201 and 9202 Series
##(##<lep-entry>
<page-title>REWORK</page-title>
<page-number>16002</page-number>
<page-date>blank</page-date>
<is-revised>}{</is-revised>
</lep-entry>##)##
INTENTIONALLY LEFT BLANK
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PAGE 16002
Feb 13/2015