PROJECT: MICHAEL KUSALBA BRANCH LIBRARY SECTION 05100 STRUCTURAL METAL FRAMING PART 1 GENERAL 1.1 SUMMARY 1.2 A. Section includes: 1. Structural Steel Framing. 2. Anchor Bolts, Loose Bearing and Base Plates. 3. Loose Lintels. B. Related sections: Documents relating to the work of this section include the General Conditions, Supplementary Conditions and sections of Division 1. Examine all other sections of the Specifications for related work. C. Work furnished but Installed Under Other Sections: Anchor bolts, wedge anchors, loose bearing and base plates and loose lintels. D. Work Affected by Others: Framing, loads, openings and structure in any way related to plumbing, HVAC or electrical requirements is shown for bidding purposes only. Responsibility for coordinating the work of this section with these requirements is solely that of the Contractor. REFERENCES (Refer to Section 01090) A. 1.3 1.4 Provide materials, products and workmanship in accordance to the latest applicable editions of the following regulatory and specification organizations; specific chapters or divisions of these reference standards may be noted elsewhere within this section. 1. American Institute of Steel Construction (AISC) 2. American Welding Society (AWS) - (D1.1 and A2.4) 3. Code of Standard Practice for Steel Buildings and Bridges. SUBMITTALS (Refer to Section 01300) A. Furnish for approval the following: 1. Shop Drawings 2. Erection Drawings 3. Material Specifications B. Submit, on request only, the following: 1. Mill reports for properly identified material. 2. Certificates of compliance for structural steel shapes and high strength threaded fasteners. QUALITY ASSURANCE A. Fabricator's Qualifications: 1. Minimum five years continuous experience in the fabrication of steel for projects of similar quality and scope. 2. Membership in the American Institute of Steel Construction. 05100-1 PROJECT: MICHAEL KUSALBA BRANCH LIBRARY 1.5 B. Erector's Qualifications: Personnel and procedures are to be qualified in accordance with AWS D1.1. C. Welder's Qualifications: Personnel and procedures are to be qualified in accordance with AWS D1.1. DELIVERY, STORAGE & HANDLING (Refer to Section 01600) A. Comply with ASTM A6-84C. Non-compliance will be cause for rejection. B. Deliver anchor bolts and other items to be embedded in cast-inplace concrete or masonry prior to the start of that work. PART 2 PRODUCTS 2.1. MATERIALS 2.2. A. Structural Steel Shapes, Plates, Bars, etc.: 1. ksi Steel: ASTM A36-84a. 2. ksi Steel: ASTM A573-84. B. Structural Steel Tubing: 1. ksi Round Tubing: ASTM A501-84, or ASTM A53-84a, Grade B. 2. ksi Square and Rectangular Tubing: ASTM A500-84, Grade B. 3. Steel Pipe: ASTM A53, Grade B. C. Anchor Bolts, Standard Bolts and Nuts: ASTM A307-84, or ASTM A36-84a. Provide heavy washers for anchor bolts (both ends where shown) per ANSI std. B27.2, Type B. D. High Strength Threaded Fasteners: ASTM A325-84, or A490-84, of domestic manufacture. E. Welded Electrodes: Conform to requirements of AWS D1.1, using Series E70 electrodes, appropriate for the materials being welded. FABRICATION A. Fabrication shall be in accordance with Section 1.23, Specification for the Design, Fabrication and Erection of Structural Steel for Buildings. B. Connection Design 1. Design connections per AISC standards for full strength of the member. 2. Connection details, where shown on the Drawings, illustrate location, type, and general arrangement only and establish minimum requirements. 3. Provide welded or bolted shop connections, unless shown otherwise. 4. Bolt field connections, unless shown otherwise. 05100-2 PROJECT: MICHAEL KUSALBA BRANCH LIBRARY 5. 2.3. 2.4. Standard bolts and nuts are permitted only for connections of secondary members, unless noted otherwise. Use high strength threaded fasteners for all other bolted connections. C. Finishing: Finish ends of members in direct contact bearing, such as columns at their bases and splices, as defined in the Code of Standard Practice. D. Bearing and Base Plates: Shop-attach column base plates. Beam bearing plates may be attached or loose. E. Holes: Drill or punch holes in members as required for passage of conduit and piping and attachment of joists, nailers, etc. Burnishing of such holes is not permitted. If opening is not shown on structural drawings, obtain prior approval. F. Cleaning: 1. Remove oil, dirt, loose mill scale or other material which would impair welding, performance of friction-type connections or adherence of concrete or sprayed fireproofing. 2. For Steel that is to be painted, provide cleaning techniques as required by the appropriate SSPC paint specification listed below. SHOP PAINTING A. General: All exposed steel work shall be shop painted with primer in accordance with Section 6, Code of Standard Practice for Steel Buildings and Bridges. B. Do not apply paint to the following: 1. Surfaces within 2 inches of joints to be welded in the field. 2. Surfaces which will be encased in concrete. 3. Surfaces which will receive sprayed on fireproofing. 4. Top flange of member which will have shear connector studs applied. 5. Steel which will be concealed by interior building finish that will not be subjected to high humidity or moisture. C. Galvanizing: Where required, galvanizing is to conform to ASTM A153-82 or A123-78. Except for bolts, nuts and anchors galvanize after fabrication. LOOSE LINTELS A. All loose lintels thus required shall bear at least 6" on masonry at each end for openings 6'-0" or less, and 8" for openings greater than 6'-0". 05100-3 PROJECT: MICHAEL KUSALBA BRANCH LIBRARY B. Provide steel lintels over all wall openings and recesses. Unless otherwise noted, provide lintels as follows: SPAN WALL WIDTH 8” 12” Up to 4’-0” 16” 8” 12” 4’-0” to 8’-0” 16” 8” 12” 8’-0” to 12’-0” 16” LINTEL (2) 5” X 3½” X 3/8”LLV, with Plate 3/8” X 7” * (2) 5” X 3½” X 3/8”LLV, with Plate 3/8” X 11” * (2) 5” X 3½” X 3/8” LLV, with Plate 3/8” X 15” * (2) 5” X 3½” X 3/8” LLV, with Plate 3/8” X 7” * W8 X 10, with Plate 3/8” X 11” * W8 X 10, with Plate 3/8” X 15” * W8 X 18, with Plate 3/8” X 7” * W8 X 18, with Plate 3/8” X 11” * W8 X 21, with Plate 3/8” X 15” * * Weld lintel shapes to plate PART 3 EXECUTION 3.1 FIELD VERIFICATION 3.2 A. Prior to beginning work of this Section, verify that the installed work of other trades is complete and correct, including locations of anchor bolts and grades of bearing areas. B. In the event of discrepancies, immediately notify the Architect. Do not proceed with work affected by the discrepancies until they have been resolved. ERECTION A. Comply with AISC specification and Section 7 "Code of Standard Practice", for steel buildings and as specified herein. B. Temporary shoring and bracing: 1. Provide temporary shoring and bracing members with connections of sufficient strength to bear imposed loads. 2. Provide temporary guy lines to achieve proper alignment of the structure as erection proceeds. 3. Remove temporary connections and members when permanent members are in place and the final connections have been made. 05100-4 PROJECT: MICHAEL KUSALBA BRANCH LIBRARY C. Anchor Bolts: 1. Install anchor bolts and other connectors required for securing structural steel to foundations and other in place work. 2. Provide templates and other devices needed for presetting bolts and other anchors to accurate locations. D. Setting bases and bearing plates: 1. Clean concrete bearing surfaces free from bond-reducing materials and then roughen to improve bond to the surface. 2. Tighten anchor bolts after the supported members have been positioned and plumbed. 3. Pack grout solidly between bearing surfaces and bases or plates to assure that no voids remain. E. Field assembly: 1. Set structural frames accurately to the lines and elevations indicated. 2. Align and adjust the members forming part of a complete frame of structure before fastening permanently. 3. Adjust as required to compensate for discrepancies in elevation and alignment. 4. Level and plumb individual members of the structure within specified AISC tolerances. 5. Comply with AISC specifications for bearing, adequacy of temporary connections, alignment and the removal of paint on surfaces adjacent to field welds. F. Gas cutting: 1. Do not use gas cutting torches for correcting fabricating errors in the structural framing. 2. Cutting will be permitted only on secondary members as acceptable to the Architect. 3. When gas cutting is permitted, finish the section to a sheared appearance acceptable to the Architect. G. Safety: Follow all applicable safety codes and regulations governing this work. H. Touch-up Painting: After erection, touch-up field connections and abrasions in the shop, coat with same paint used for shop coat. Do not paint welds until they have been cleaned in accordance with AWS D1.1. END OF SECTION 05100-5 NO PRINTING ON THIS PAGE PROJECT: MICHAEL KUSALBA BRANCH LIBRARY SECTION 05730 STAINLESS STEEL ORNAMENTAL HANDRAILS AND RAILINGS PART 1 GENERAL 1.1 SUMMARY 1.2 A. Section includes: 1. Stainless steel guardrails and stainless steel cable infill. 2. Free standing stainless steel handrails. B. Related sections: Documents relating to the work of this section include the General Conditions, Supplementary Conditions and sections of Division 1. Examine all other sections of the Specifications for related work, including, but not limited to the following: 1. Section 03300 – Cast-In-Place Concrete C. Work furnished but Installed Under Other Sections: Anchor bolts, wedge anchors, loose bearing and base plates and loose lintels. D. Work Affected by Others: Framing, loads, openings and structure in any way related to plumbing, HVAC or electrical requirements is shown for bidding purposes only. Responsibility for coordinating the work of this section with these requirements is solely that of the Contractor. REFERENCES (Refer to Section 01090) A. 1.3 Provide materials, products and workmanship in accordance to the latest applicable editions of the following regulatory and specification organizations; specific chapters or divisions of these reference standards may be noted elsewhere within this section. 1. ASTM A 492 – Specification for Stainless Steel Rope Wire. 2. ASTM A 500 – Standard Specification for Cold-Formed Welded and Seamless Carbon Steel Structural Tubing in Rounds and Shapes; 2001a. 3. ASTM E 985 – Standard Specification for Permanent Metal Railing Systems and Rails for Buildings; 2000. 4. Mil-W-83420 – Wire Rope, Flexible for Aircraft Control; latest amendment. SUBMITTALS (Refer to Section 01300) A. Submit under provisions of Section 01300. B. Product Data: Manufacturer’s data sheets on each product to be used, including: 1. Preparation instructions and recommendations. 2. Storage and handling requirements and recommendations. a. Deliver materials to site and store in manufacturer’s original containers and packaging, with labels clearly identifying product name and manufacturer. 05730-1 PROJECT: MICHAEL KUSALBA BRANCH LIBRARY b. 3. 1.4 C. Shop Drawings: Indicate profiles, materials, sizes, fabrication, anchorage and installation details and lengths for cable systems. D. Closeout Submittals: Provide manufacturer’s maintenance instructions that include recommendations for periodic checking and adjustment of cable tension and periodic cleaning and maintenance of all railing and infill components. QUALITY ASSURANCE A. 1.5 Store products in clean, dry area indoors until ready to installation. Store materials in accordance with manufacturer’s instructions. c. Protect materials and finish from damage during handling and installation. Installation methods. Manufacturer Qualifications: Minimum five years experience in producing cable assemblies of the type specified. DESIGN/PERFORMANCE REQUIREMENTS A. Cable railing infill system, including cable braces, cables and cable hardware shall be designed to conform to applicable building codes and loading requirements. PART 2 PRODUCTS 2.1. MANUFACTURERS 2.2. A. Acceptable Manufacturer: American Metal Specialties (Prism AMS Holdings Inc. cablerailings.com), which is located at: 2511 S. Holgate St.; Tacoma, WA 98402; Tel: 253-272-9344; Fax: 253Web: 627-3843; Email: paul@cablerailings.com; www.cablerailings.com B. Products specified herein are those of American Metal Specialties. Products of the following Manufacturer’s meeting or exceed the performance standards shall be deemed equal: 1. American Metal Specialities Inc.. 2. Feeny, Inc. 3. Ultra-Tec, Inc. GUARDRAILS A. Design, fabricate and test railing assemblies in accordance with the most stringent requirements of ASTM E 985 and applicable local code. B. See drawings for guardrail dimensions and configuration. 05730-2 PROJECT: MICHAEL KUSALBA BRANCH LIBRARY 2.3. RAILING COMPONENTS A. 2.4. 2.5 Steel Tubing: ASTM A 500, Grade B cold-formed structural tubing. 1. Round Posts: 1 1/2 inches (38mm) inside diameter, Schedule 80, minimum, stainless steel. COMPONENTS A. Cable: 1. ¼ inch diameter, 1x19 construction, Type 316, stainless steel. B. Cable Fittings (Attachment and Turnbuckle): Stainless steel; sizes to suit cable. 1. Cable Attachment Method: Swageless locking fitting. 2. Cable Terminals: Ball, button or beveled end terminals. 3. Turnbuckles: Threaded connection each end, minimum 3 inches (75mm) adjustment. C. Mounting Fittings: Suitable for application. D. Exposed Fasteners: Flush countersunk screws or bolts; consistent with design of railing. FABRICATION A. Fabricate free standing handrails and cabled guard handrail systems in accord with approved shop drawings and the manufacturer’s instructions. B. Pre-assemble items in shop to greatest extent practicable to minimize assembly at project site. C. Swage hardware onto ends of cables in manufacturer’s shop to the maximum extent practical. Field connections may be done using manufacturer’s recommended methods. D. Use grommets, bushings and washers as necessary for separation of dissimilar metals. E. Fabricate components with joints tightly fitted and secured. F. Provide anchors and plates required for connecting railings to structure. G. Exposed Mechanical Fastenings: Provide screws or bolts; unobtrusively located; consistent with design of component, except where specifically noted otherwise. H. Supply components required for anchorage of fabrications. Fabricate anchors and related components of same material and finish as fabrication, except where specifically noted otherwise. 05730-3 PROJECT: MICHAEL KUSALBA BRANCH LIBRARY PART 3 EXECUTION 3.1 EXAMINATION 3.2 3.3 3.4 A. Verify that field conditions are acceptable and are ready to receive work. B. Verify that post size, post spacing and cable spacing are in accordance with approved shop drawings. PREPARATION A. Clean and strip primed steel items to bare metal where site welding is required. B. Supply items required to be cast into concrete or embedded in masonry with setting templates, for installation as work of other sections. INSTALLATION A. Install in accordance with manufacture’s instructions. B. Install components plumb and level, accurately fitted, free from distortion or defects. C. Anchor railings securely to structure. D. Separate dissimilar materials with bushings, gaskets, grommets, washers or coatings where required to prevent electrolytic corrosion E. Use manufacturer’s supplied cable and hardware. F. Terminate and tension cables in accordance with manufacturer’s instructions. G. Ensure cables are clean, parallel to each other, and without kinks. H. Tension cables as recommended by cable fittings manufacturer. ADJUSTING A. 3.5 Adjust cable tension with connecting hardware in accordance with manufacturer’s instructions. CLEANING A. Remove temporary coverings and protection of adjacent work areas. Clean installed products in accordance with manufacturer’s instructions before Owner’s acceptance. C. Clean cables thoroughly using synthetic scotch type pads and hot soapy water (or denatured alcohol) to remove residual lubricants; rinse thoroughly with clear water and wipe dry. 05730-4 PROJECT: MICHAEL KUSALBA BRANCH LIBRARY D. 3.6 Remove from project site and legally dispose of construction debris associated with this work. PROTECTION A. Protect installed products until completion of project. B. Repair or replace damaged products before Substantial Completion. END OF SECTION 05730-5