1 Operations Mangement Heizer and Render Operations Management, 10e Principles of Operations Management, 8e 1-1 Outline Global Company Profile: Hard Rock Cafe What Is Operations Management? Organizing to Produce Goods and Services Why Study OM? What Operations Managers Do 1-2 Outline - Continued The Heritage of Operations Management Operations in the Service Sector Differences between Goods and Services Growth of Services Service Pay Exciting New Trends in Operations Management 1-3 The Hard Rock Cafe First opened in 1971 Now – 129 restaurants in over 40 countries Rock music memorabilia Creates value in the form of good food and entertainment 3,500+ custom meals per day in Orlando How does an item get on the menu? Role of the Operations Manager © 2011 Pearson Education, Inc. publishing as Prentice Hall 1-4 What Is Operations Management? Production is the creation of goods and services Operations management (OM) is the set of activities that create value in the form of goods and services by transforming inputs into outputs 1-5 Organizing to Produce Goods and Services Essential functions: 1. Marketing – generates demand 2. Production/operations – creates the product 3. Finance/accounting – tracks how well the organization is doing, pays bills, collects the money 1-6 Organizational Charts Airline Operations Ground support equipment Maintenance Ground Operations Facility maintenance Catering Flight Operations Crew scheduling Flying Communications Dispatching Management science Finance/ accounting Accounting Payables Receivables General Ledger Finance Cash control International exchange Marketing Traffic administration Reservations Schedules Tariffs (pricing) Sales Advertising Figure 1.1(B) 1-7 Why Study OM? 1. OM is one of three major functions of any organization, we want to study how people organize themselves for productive enterprise 2. We want (and need) to know how goods and services are produced 3. We want to understand what operations managers do 4. OM is such a costly part of an organization 1-8 What Operations Managers Do Basic Management Functions Planning Organizing Staffing Directing Controlling 1-9 Ten Critical Decision Areas in OM 1. Design of goods and services 2. Managing quality 3. Process and capacity design 4. Location strategy 5. Layout strategy 6. Human resources and job design 7. Supply-chain management 8. Inventory, MRP, JIT 9. Scheduling 10. Maintenance 1 - 10 The Critical Decisions 1. Design of goods and services What good or service should we offer? How should we design these products and services? 2. Managing quality How do we define quality? Who is responsible for quality? Table 1.2 (cont.) 1 - 11 The Critical Decisions 3. Process and capacity design What process and what capacity will these products require? What equipment and technology is necessary for these processes? 4. Location strategy Where should we put the facility? On what criteria should we base the location decision? Table 1.2 (cont.) 1 - 12 The Critical Decisions 5. Layout strategy How should we arrange the facility? How large must the facility be to meet our plan? 6. Human resources and job design How do we provide a reasonable work environment? How much can we expect our employees to produce? Table 1.2 (cont.) 1 - 13 The Critical Decisions 7. Supply-chain management Should we make or buy this component? Who should be our suppliers and how can we integrate them into our strategy? 8. Inventory, material requirements planning, and JIT How much inventory of each item should we have? When do we re-order? Table 1.2 (cont.) 1 - 14 The Critical Decisions 9. Intermediate and short–term scheduling Are we better off keeping people on the payroll during slowdowns? Which jobs do we perform next? 10. Maintenance How do we build reliability into our processes? Who is responsible for maintenance? Table 1.2 (cont.) 1 - 15 Where are the OM Jobs? Technology/methods Facilities/space utilization Strategic issues Response time People/team development Customer service Quality Cost reduction Inventory reduction Productivity improvement 1 - 16 Opportunities Figure 1.2 1 - 17 Significant Events in OM Figure 1.3 1 - 18 The Heritage of OM Division of labor (Adam Smith 1776; Charles Babbage 1852) Standardized parts (Whitney 1800) Scientific Management (Taylor 1881) Coordinated assembly line (Ford/ Sorenson 1913) Gantt charts (Gantt 1916) Motion study (Frank and Lillian Gilbreth 1922) Quality control (Shewhart 1924; Deming 1950) 1 - 19 The Heritage of OM Computer (Atanasoff 1938) CPM/PERT (DuPont 1957, Navy 1958) Material requirements planning (Orlicky 1960) Computer aided design (CAD 1970) Flexible manufacturing system (FMS 1975) Baldrige Quality Awards (1980) Computer integrated manufacturing (1990) Globalization (1992) Internet (1995) 1 - 20 New Challenges in OM From To Local or national focus Global focus Batch shipments Just-in-time Low bid purchasing Supply-chain partnering Lengthy product development Rapid product development, alliances Standard products Mass customization Job specialization Empowered employees, teams 1 - 21 Industry and Services as Percentage of GDP 90 − Services 80 − Manufacturing 70 − 60 − 50 − 40 − 30 − 20 − US UK Spain South Africa Russian Fed Mexico Japan Hong Kong Germany France Czech Rep China Canada 0− Australia 10 − 1 - 22 Goods and Services Automobile Computer Installed carpeting Fast-food meal Restaurant meal Hospital care Advertising agency/ investment management Consulting service/ teaching Counseling 100% 75 50 25 0 25 50 75 100% | | | | | | | | | Percent of Product that is a Good Percent of Product that is a Service 1 - 23 Changing Challenges Traditional Approach Reasons for Change Current Challenge Ethics and regulations not at the forefront Public concern over pollution, corruption, child labor, etc. Local or national focus Growth of reliable, low cost communication and transportation High ethical and social responsibility; increased legal and professional standards Global focus, international collaboration Lengthy product development Shorter life cycles; growth of global communication; CAD, Internet Rapid product development; design collaboration Figure 1.5 1 - 24 Changing Challenges Traditional Approach Low cost production, with little concern for environment; free resources (air, water) ignored Low-cost standardized products Reasons for Change Current Challenge Public sensitivity to environment; ISO 14000 standard; increasing disposal costs Environmentally sensitive production; green manufacturing; sustainability Rise of consumerism; increased affluence; individualism Mass customization Figure 1.5 1 - 25 Changing Challenges Traditional Approach Reasons for Change Current Challenge Emphasis on specialized, often manual tasks Recognition of the employee's total contribution; knowledge society Empowered employees; enriched jobs “In-house” production; low-bid purchasing Rapid technological change; increasing competitive forces Supply-chain partnering; joint ventures, alliances Large lot production Shorter product life cycles; increasing need to reduce inventory Just-In-Time performance; lean; continuous improvement Figure 1.5 1 - 26 New Trends in OM Ethics Global focus Environmentally sensitive production Rapid product development Environmentally sensitive production Mass customization Empowered employees Supply-chain partnering Just-in-time performance 1 - 27