Journal of Environmental Chemical Engineering 9 (2021) 106681 Contents lists available at ScienceDirect Journal of Environmental Chemical Engineering journal homepage: www.elsevier.com/locate/jece Ameliorated polyvinylidene fluoride based proton exchange membrane impregnated with graphene oxide, and cellulose acetate obtained from sugarcane bagasse for application in microbial fuel cell Mukesh Sharma a, Pranjal P. Das b, Trishla Sood b, Arun Chakraborty a, Mihir K. Purkait b, * a b Centre for Oceans, Rivers, Atmosphere and Land Sciences, Indian Institute of Technology Kharagpur, Kharagpur, West Bengal, India 721302 Department of Chemical Engineering, Indian Institute of Technology Guwahati, Guwahati, Assam, India 781039 A R T I C L E I N F O A B S T R A C T Editor: Dr. G. Palmisano Polyvinylidene fluoride (PVDF) based, Cellulose acetate (CA), and Graphene oxide (GO) doped membrane acts as a superior cost-effective cation exchange membrane (CEM) for the energy extraction application using microbial fuel cells (MFCs). In this study, the waste sugarcane bagasse was used to prepare CA, and the Tour method was used to prepare GO. CA and GO compositions were varied to prepare CEMs WCA-1, WCA-2, WCA-3, and WCA-4. Doping the functionalized GO material in the hydrophilic membranes enhances the contribution of conducting phase concerning its hydrophilic nature and facilitates its functional characteristics at the surface. Further, adding an adequate amount of GO improves the physicochemical properties of the membrane and its mechanical stability. Also, with the fusion of GO in the membrane, the trend for water uptake ability significantly increases. Post sulfonating the prepared membranes the enhancement in the attained proton conductivity values from 0.025 Scm-1 for WCA-1 to 0.4 Scm-1 for WCA-4 was observed, which may be attributed to the increase in the GO content in the prepared membranes. Among various prepared membranes, WCA-3 was considered for MFC application. The WCA-3 membrane outperformed several membranes for wastewater treatment and energy extraction using MFC. Columbic efficiency (CE) of 7.1%, chemical oxygen demand (COD) removal efficiency of 97.5 ± 0.8%, and power density of more than 150.22 mW m− 2 were achieved without any electrode modifi­ cation. Thus, the prepared low-cost novel PVDF-based, GO and CA membrane (WCA-3) elucidated its appro­ priateness for proliferating the efficacy of MFC and is recommended for scaling up of MFCs. Keywords: Cation exchange membrane Microbial fuel cell Wastewater treatment Proton conductivity 1. Introduction Rapid population growth has led to rising energy demands and environmental concerns, necessitating the development of renewable and sustainable energy production techniques. Advances in microbial fuel cell (MFC) technology have been the subject of extensive investi­ gation, with promising outcomes. MFC is a bio-electrochemical reactor system that utilizes electrons liberated in the biochemical oxidation of organic substrates catalyzed by anaerobic microbes [1,2]. A conven­ tional MFC reactor comprises an anaerobic biotic anode chamber, an aerobic biotic or abiotic cathode chamber, and a separator (such as a proton exchange membrane (PEM)) [3]. The active biocatalyst in the anodic chamber anaerobically oxidizes organic matter in wastewater to produce electrons and protons. Protons are transported to the cathodic chamber through the PEM. The external circuit conducts the electrons to the cathode, completing the electrical circuit. At the cathode, electrons and protons react in the presence of oxygen (or another electron acceptor), which gets reduced to water [4]. MFCs use a variety of inorganic compounds in addition to the fuel to enhance microbial metabolism, which dissociates in the aqueous phase to create cations such as K+, Na+, and NH4+ [5,6]. PEMs have a crucial role in selectively allowing proton flow to the cathode while resisting the migration of other ions [7–10]. Moreover, they must restrict oxygen flow from the cathodic to the anodic chamber, ensuring that anaerobicity in the anodic chamber is undiminished [7,8,13]. Poor power generation, low coulombic efficiency (CE), and high cost of materials have hindered practical applications of MFCs [14]. Nafion, the most common PEM used for MFC applications, is permeable to cations such as Na+ and K+ leading to pH gradients, susceptible to oxygen transfer from anode to cathode, expensive, and physically unstable at temperatures above * Corresponding author. E-mail address: mihir@iitg.ac.in (M.K. Purkait). https://doi.org/10.1016/j.jece.2021.106681 Received 13 September 2021; Received in revised form 14 October 2021; Accepted 25 October 2021 Available online 28 October 2021 2213-3437/© 2021 Elsevier Ltd. All rights reserved. M. Sharma et al. Journal of Environmental Chemical Engineering 9 (2021) 106681 100 ◦ C [1–4,6,7,9–11]. Thus, designing low-cost, high-selectivity sepa­ rators with low oxygen transfer coefficients and simple fabrication procedures is imperative. Nylon and glass fiber filter separators were found to exhibit higher power density but decreasing CE with increasing pore size [17]. Zirfon membranes have also been examined as a low-cost alternative to Nafion separators [11]. Other materials such as cellulose, polycarbonate, sulfonated polystyrene ethylene butylenes polystyrene membrane (SPSEBS), clay ceramic, sulfonated polyether ether ketone membrane (SPEEK), polyvinyl alcohol-Nafion-borosilicate have also been explored [11,13,14]. High-performance PEMs must possess high ion-exchange capacity, high perm-selectivity, good mechanical and chemical stability, and resistance to organic fouling for applications in MFCs [6,9]. Such desirable properties are developed by regulating the composition of the polymer matrix and introducing fillers [8,15,17]. Ion-functionalized polymeric materials promote the improvement of the conductivity of ions through the construction of water channels [21]. However, for PEMs containing sulfonic acid groups (~HSO3-), a high degree of sulphonation can lower mechanical stability due to water swelling [18,19]. PVDF, a hydrophobic polymer that is thermally stable and possesses good chemical resistance, can be introduced to counteract this [23]. Another effective way of tuning the properties of CEMs is polymer blending. By introducing two or more polymers and controlling their composition, properties such as ion conductivity, chemical stabil­ ity, and swelling degree can be tuned [13–15]. Similarly, various advanced membranes incorporating crucial membrane modifications using nanoparticles like GO have been used in several environmental remediation applications [20–26,29]. For instance, Sharma et al., 2021 investigated the acid recovery analysis and dye rejection using a CA-based membrane doped with varying concentrations of GO [22,35]. As sugarcane bagasse is a major waste product from sugarcane mill, and hence using it for preparing membrane modifier material would pro­ mote utilization of the waste for preparing a value added product. In this regard, cellulose has promising applications in membrane technology. In particular, cellulose acetate (CA) is cost-effective, possesses neutral properties, and can be cast into transparent films [18]. Various studies have demonstrated that CA, on account of its hydrophilic nature, en­ hances membrane hydrophilicity, porosity, proton conductivity, and antifouling property [16,19,27,28]. Moreover, agricultural wastes such as sugarcane bagasse (SCB) can be utilized to synthesize CA [34]. Membrane performance in terms of ion exchange capacity and ion conductivity can be further optimized by dispersing inorganic fillers in the polymer matrix to form mixed matrix membranes (MMMs). A wide range of inorganic materials like metal oxides and graphene oxide (GO) have been investigated as additives [13,30]. GO has been extensively used in membrane-based applications because of its unique properties such as high mechanical and thermal stability, high surface area [36]. The presence of different oxygen-containing functional groups entails higher solubility and presents opportunities for surface functionalization [31,32]. Incorporating GO in membranes has been shown to increase membrane hydrophilicity and permeability [20]. However, no such low-cost, high-performance proton exchange membrane integrating cellulose acetate produced from sugarcane bagasse and GO with PVDF as a base polymer has been used in MFC. Although multiple studies on COD removal and energy extraction utilising microbial fuel cells with various electrode modifications and catalysts have been published in the past [50,51], only a handful have achieved significant COD removal efficiency and power density. Moreover, the investigation has been done without any catalyst involved and modification of the electrode. Studies on wastewater treatment for COD removal have been previously re­ ported incorporating both individual and hybrid processes [33,34,38, 39]. The present work focuses on synthesizing a novel high-performance CEM comprising a polymeric blend of PVDF and CA and impregnating GO to obtain membranes with high ion exchange capacity (IEC) and proton conductivity. Dual-chamber MFC design was selected as it is the most widely used design owing to its usefulness in wastewater treatment and energy generation. In batch mode, a dual-chamber is generally used. It comprises two electrodes separated by a membrane that transfers electrons between the chambers, while the proton exchange membrane can be a porous polymeric or a porous ceramics [40]. The membrane permits protons to flow from the anode to the cathode and O2 to diffuse in the anode However, it does not allow substrates or microbes to pass between the electrodes. Previous studies also reported the fabrication of the functionalized zeolite for applications in water treatment [41]. In this work, CA has been synthesized from waste sugar cane bagasse. GO was synthesized by the Tour method [37]. The effect of different blend ratios of GO and CA on physicochemical properties such as water up­ take, proton conductivity, and ion exchange capacity was examined. The power density and polarization curves were analyzed, and the perfor­ mance of the membrane was compared to that of other separators in the literature. Finally, an investigation for cost analysis has been done with the previously reported high-performance membranes for application in extracting clean energy. 2. Materials and methodology 2.1. Materials required Sulfuric acid (95–97%), ortho-phosphoric acid (≥85% MSDS), po­ tassium permanganate (Grade value: ACS,Reag. Ph Eur), hydrogen peroxide (30%), hydrochloric acid (≥37%), PVDF, Dimethylformamide (DMF) (Grade:ACS,ISO,Reag. Ph Eur), sodium chloride (NaCl) (Grade: ACS,ISO,Reag. Ph Eur), polyethylene glycol (PEG) (Mw=6000 g/mol), NaOH (MFCD00003548), MgSO4, EDTA, glacial acetic acid (≥99%) were obtained from Merck specialties Private Ltd. Germany. Deionized Millipore water has been used throughout the experiments. 2.2. Graphene oxide synthesis using Tour method GO was prepared according to the Tour method, a more efficient and greener alternative to Hummer’s method [37]. A mixture of 4.5 g KMnO4 and 0.5 g graphite was taken and ground to a fine powder using pestle and mortar. To this, a mixture of 90 ml of conc. H2SO4 and 10 ml of conc. H3PO4 (9:1 v/v solution) was added. The resulting mass was heated to a temperature of 50 ℃ in a water bath, with continuous stir­ ring for 12 hrs. The mixture was observed to turn into a paste as the reaction progressed. This paste was then cooled to room temperature, and the reaction was arrested by adding 250 ml of distilled water. Re­ sidual KMnO4 was reduced to soluble MnSO4 by adding 10 ml of H2SO4. The resulting reaction precipitated bubbling, and yellow color was observed. MnSO4 was removed using filter paper. The graphite oxide (GTO) cake formed was washed with 5% HCl solution repeatedly and centrifuged at 4000 RPM until the removal of sulfate ions was confirmed using BaCl2 solution. The GTO thus obtained was dispersed in distilled water and stirred at 60 ◦ C for 12 h to form a single-layer GO. The resulting dark brown paste was collected using a freeze drier (Lyophi­ lizer) for 24 h. 2.3. Cellulose acetate extraction from sugarcane bagasse Cellulose acetate used in this work was synthesized from waste sugarcane bagasse obtained from local vendors. The initial steps involved the washing of waste sugarcane bagasse (SCB) followed by cutting the same into small pieces after drying [34]. The material was first dried for 12 h in a hot air oven at 80 ᵒC. Acid pre-treatment was carried out with 10% (v/v) H2SO4 and 1/10 (w/v) solid/liquid ratio of dry SCB. The resulting mixture was stirred at 250 RPM for 16 h at 60 ᵒC. Further, the solid fraction obtained was repeatedly washed with deionized water till it achieved a neutral pH and dried. The alkaline pretreatment was carried out with 2 M NaOH and 1/10 (w/v) solid/­ liquid ratio of acid-treated material loading with stirring at 250 RPM and heating at 70 ᵒC. The resulting mass was washed with deionized 2 M. Sharma et al. Journal of Environmental Chemical Engineering 9 (2021) 106681 water till it achieved a neutral pH. Further, the chelation was carried out with 0.5% EDTA at 70 ᵒC for 30 min. The material was then washed with deionized water at 70 ᵒC till neutral pH. Bleaching was performed with 5% (v/v) H2O2 and 0.1% MgSO4. The material was again washed with deionized water at 70 ᵒC till a pH of 7.0 was achieved. Finally, the obtained cellulose was converted to cellulose acetate by adding 24 ml glacial acetic acid to 10 g of material. The obtained mixture was stirred at 37.8 ᵒC for 2 h. Later, 40 ml acetic acid and 0.08 ml H2SO4 were added to the product obtained. The material was later cooled to room temperature. Thereafter, 28 ml of acetic acid anhydride and 0.6 ml H2SO4 were added to it and the mixture obtained was stirred for 2 h at 40 ᵒC. Subsequently, 10 ml of deionized water and 20 ml of glacial acetic acid were added to the mixture. The material obtained was washed with deionized water till a pH of 7.0 was realized. solution and placed in an orbital shaker for 24 h. The samples were then removed from the solutions, dried in a hot air oven, and weighed. The solutions were titrated against 0.01 M NaOH solution using phenol­ phthalein as the endpoint indicator. The IEC was estimated using the following Eq.: IEC = FIC = σ= 2.4.3. Ion exchange capacity The amount and species of ion-exchange groups are critical de­ terminants of CEM performance. Therefore, the IEC is an integral part of membrane characterization [43]. The titration method was employed to determine membrane IEC. Membrane samples of dimensions 2 cm × 2 cm were immersed in 50 ml each of freshly prepared 2 M NaCl Table 1 Membrane composition. GO (%) DMF (%) CA (%) PEG (%) 18 15 13 11 0 3 5 7 80 80 80 80 1 1 1 1 1 1 1 1 (4) 2.4.6. MFC fabrication and operation A dual-chamber aqueous-cathode MFC was designed and fabricated for evaluating the performance of the as-synthesized membrane. The MFC setup comprised of membrane synthesized using PVDF as a base polymer and, graphene oxide along with cellulose acetate extracted from sugarcane bagasse as the membrane modifier materials. The membrane was pre-treated for removal of impurities before using in fabricated MFC. The pre-treatment process involved the treatment of membranes using alkali and DI water and further followed by the sul­ fonating process to attach the necessary functional groups in the mem­ branes. Carbon cloth was used as the electrode material for the prepared MFC assembly. The involved projected electrode surface area is similar to the anode surface area (16 cm2), and the internal volume of the anodic and cathode chamber of the MFC was100 ml each. The stainlesssteel wires were used for all the necessary connections, and the external resistance of 100 Ω was connected across the two electrodes. The anodic chamber of the MFC was inoculated with the anaerobic mixed sludge collected from the sewage tank at IIT Guwahati, India. Before inocula­ tion of the MFC, the methanogenesis suppression in the anaerobic sludge was done with Chloroform [44]. In order to maintain the anaerobic environment in the anodic chamber, the MFC was hermetically sealed at the anodic sides. To ensure continuous flow of oxygen in the cathodic chamber a hole of diameter 1.5 in. was made, and the aeration pump was used to supply continuous flow of air into it. Sucrose-based synthetic wastewater having chemical oxygen demand (COD) of 3 g L-1 was used in the anodic chamber of the MFC [45]. The MFC was operated in the Where Wd is the dry and Ww is the wet weight of membrane samples. PVDF (%) l R×d×w Here, l, d, w, and R are the distance between the platinum rods, membrane thickness, width of the membrane, and low intersect of highfrequency semicircle obtained in the Nyquist plot on complex imped­ ance plane with the real (Z) axis. (1) WCA-1 WCA-2 WCA-3 WCA-4 (3) 2.4.5. Proton conductivity The proton conductivity of the prepared membranes was calculated using electrochemical impedance spectroscopy (EIS) with frequency in the range of 100 Hz to 2 MHz. The membranes (2 cm × 2 cm) were well hydrated by immersing in water before testing to ensure complete saturation. The period of immersion was varied to confirm that inter­ calated sulfuric acid did not leach out during soaking in water and the proton conduction was effectively due to the functional groups present in GO. The proton conductivity was calculated using Eq. (4) [42]. 2.4.2. Water uptake Water uptake (WU) was calculated by measuring the difference in weight of the membranes before and after hydration. 2 cm × 2 cm samples were immersed in water in a glass dish at ambient temperature overnight. Excess water on the samples was absorbed using tissue paper, and the samples were then weighed. Water uptake was estimated using the following Eq. [22]: Sample IEC S Where FIC is expressed in meq L-1. 2.4.1. Membrane pre-treatment Deionized Millipore water was used throughout the sulphonation process. A 3% (v/v) solution of H2O2 was prepared, and the membranes were immersed in it for 1 h at a temperature of 65ᵒC. The membranes were then immersed in deionized Millipore water for 2 h at 65ᵒC to remove excess H2O2. Afterward, the membranes were immersed in freshly prepared 0.5 M H2SO4 for 4 hr at 65ᵒC. The membranes were again rinsed with deionized millipore water to remove excess acid [42]. × 100 (2) 2.4.4. Fixed ion concentration IEMs consist of fixed-charged groups connected to the polymer backbone. Fixed ion concentration (FIC) of a membrane defines the counter ion transportation perm-selectivity across the membrane. The following Eq. can be used to determine the FIC for the CEM [12]. Dispersion of graphene oxide (GO) in DMF was prepared by adding 0.3 gm GO to 15 ml DMF, followed by sonication for 10 min. The base polymer, PVDF, along with CA, was dissolved in DMF. Polyethylene glycol (average molecular weight 6000 g/mol) (PEG-6000) was added as the pore-forming agent. The compositions of the casting solutions of the four membranes prepared are given in Table 1. The casting solutions were mixed using a magnetic stirrer operating at 300 RPM at 65ᵒC for 16 h. The solutions obtained were then degassed in a hot air oven at 50ᵒC for 12 h. The solutions were then cast on a dry glass plate. A thickness of 120 µm was obtained with the help of a casting knife. Deionized water was used as the non-solvent for immersion precipitation and the mem­ branes prepared were kept in deionized water for 24 h. Ww − Wd Wd × NNaOH Wdry Where VNa0H is the volume of NaOH consumed in the titration, NNaOH is the normality of the NaOH solution used and Wdry is the mass of the dried membrane samples. 2.4. Membrane preparation and characterization WU(%) = VNaOH 3 M. Sharma et al. Journal of Environmental Chemical Engineering 9 (2021) 106681 batch mode and after each three days interval, the synthetic wastewater was replaced with freshly prepared synthetic wastewater. The MFC was operated for 30 days and the performance of the MFC was evaluated during this period. Further, the measurements for the current density and power density were obtained by dividing the current and power with the projected anode surface area. The polarization was performed after the MFC attained steady-state performance. During polarization, the feed of the MFC was replaced by freshly prepared synthetic wastewater and after that, the MFC was kept in open circuit condition for about 30 min to 1 h till the MFC attain a stable voltage. After that, a very high external resistance was connected between cathode and anode and after getting stable reading the voltage reading was measured, and the current value was evaluated using Ohm’s law. After the external resistance was gradually decreased till 10 Ω and stable voltage readings were noted down and corresponding current readings were calculated current density and power density were further calculated by using Eq. 1 and dividing the current and power value with projected electrode surface area. Further, the internal resistance was evaluated by measuring the slope of the Current vs. Voltage graph of polarization. Finally, the columbic efficiency (CE) of the MFC was calculated by using Eq. (6) 2.4.7. Electricity recovery from MFC Electricity recovery in terms of voltage and current was also evalu­ ated. The voltage of the MFC corresponding to an eternal resistance of 100 Ω was measured daily and the corresponding current (I) was calculated by dividing the voltage (V) by external resistance (R) as per the Ohms law, V=IR. The effluent and influent concentrations of COD were measured after every three days batch cycle with the help of a spectrophotometer (Hach; Model DR-900). Regular measurement of open-circuit voltage (OCV) was also conducted by removing external resistance. HTC instrument DM-97, a digital multimeter was used for measuring all electrical parameters. The power recovery was calculated as the product of voltage ‘V’ and the current produced ‘I’ [42]. Fig. 1. a. FTIR spectrum for prepared cellulose acetate. Inset: FTIR spectrum for commercial CA 1b. Raman shift for CA (Inset: FESEM (CA)). 1c. XRD analysis; outset: prepared CA; inset: XRD for commercial CA. 4 M. Sharma et al. Journal of Environmental Chemical Engineering 9 (2021) 106681 [44]. ∫t CE = M 0 Idt × 100 FbvΔCOD – C bonding stretching of the carboxyl-carbonyl group and unchanged C– were observed for before and after oxidation of graphite by two familiar peaks at 1735 cm-1 and 1617 cm-1, respectively. The availability of the epoxy group in the basal plane of GO is identified at a peak near 1060 cm-1. Additionally, the oxide functional group with lower trans­ mittance % was observed. Therefore, it can be concluded that the oxy­ gen functional groups with stretching vibrations of GO can be located at – O), and 1060 cm-1 (C-O) about 3000–3700 cm-1 (OH), 1735 cm-1 (C– which can overlap the CA peaks. The obtained results were further supported by the respective Raman spectra (Fig. 2c), where several new peaks attributed to the availability of various functional groups. Further, the morphological analysis of the synthesized GO was also done using a field emission scanning electron microscope (FESEM) to confirm the exfoliation process of the obtained product (Fig. 2d). Hence it can be inferred that the quality of the GO and, CA obtained from the sugarcane bagasse is superior, which is further reflected by the enhanced values of the IEC and proton conductivity post incorporating them. (6) Here, I, M, v, b, F and ΔCOD represents the, generated electric cur­ rent, Oxygen’s molecular weight, the volume of the anodic chamber, number of electrons available in a mole of oxygen (4), Faraday’s con­ stant (96,485 C mol-1) and variation in the effluent and influent COD concentration in gL-1 in time t [45]. 3. Results and discussion 3.1. Modifiers characterization 3.1.1. FTIR study of GO and CA The FTIR study is a crucial method for a qualitative investigation of the synthesized materials. As depicted in Fig. 1a the comparative anal­ ysis of the extracted CA and the commercially available CA has been done. As can be observed clearly, the obtained CA as compared to the commercially available CA exhibited functional groups at nearly the same intensity, which describes the quality of the product synthesized. – O (1740.15 cm-1), CThe characteristics peak pf OH (3475.86 cm-1), C– CH3 (1805.00 cm-1), CH2 (1369.28 cm-1), C-O (1229.23 cm-1), C-O-C (1040.13 cm-1) and CH (902.93 cm-1) were obtained nearly at the same location for both the cases. Further, the results were supported with the respective Raman spectra (Fig. 1b), where several new peaks correspond to the presence of several functional groups. The analysis facilitates the identification of the organic/ inorganic functional groups in the ob­ tained material. The modifiers, GO and, CA obtained from sugar bagasse were observed via the FTIR technique. As illustrated in Fig. 2a the specific and intense peak at 3421 cm-1 with lower transmittances states –O the presence of the hydroxyl groups in the prepared GO. Further, C– 3.1.2. XRD analysis of GO and CA The X-Ray diffraction plots for the CA synthesized from the waste sugarcane bagasse, and the CA purchased commercially are illustrated in Fig. 1c. The obtained peaks reveal the interlayer distance variation in the two nanofibers. As can be clearly seen from Fig. 1c the diffraction peaks for the synthesized CA shows two major peaks at 2θ = ~15o and ~24o whereas, for the commercially available CA the peaks were ob­ tained at 2θ= ~11o, ~13o, ~15o, and ~18o. The absence of the Peak at 24o at the commercially available CA may be attributed to the fact that it is purer than the CA extracted from sugarcane bagasse. The crystal structure study, D-spacing, and phase identification of GO were carried out using the X-ray diffraction technique after the GO powder had been properly dried. The investigation of crystal structure, D-spacing, and phase identification of graphene oxide (GO) obtained after drying was Fig. 2. a. FTIR analysis for GO 2b. XRD plot for GO 2c. Raman shift for GO 2d. FESEM analysis for GO. 5 M. Sharma et al. Journal of Environmental Chemical Engineering 9 (2021) 106681 done by the powder X-ray diffraction technique. The XRD spectra of the prepared GO using the Tours method are depicted in Fig. 2b, with several needed modifications. From figure Fig. 2c it can be observed that post oxidation the peaks have shifted to smaller angles. The obtained sharp diffraction peak at 2θ = ~8o (d = 0.832 nm) confirms the oxidation reactions efficiency by enhancing the interplanar distance of the graphene plates with the inclusion of the oxygen groups [46]. uptake values were observed with an increment in the GO content for the membranes incorporated with CA extract, and PVDF as the base polymer, however, the WCA-3 was found to be superior considering the other relevant parameters. However, it was seen that any further in­ crease in the GO content for the membrane preparation may lead to detrimental effect on the membrane properties. The reason may be attributed to the incorporation of a large quantity of GO in the mem­ brane which behaves as a filler material, thereby leading to a decrease in the water uptake ability up to a certain level. Also, regardless of a more hydrophilic surface, the depleted value of S refers to an insubstantial holding capability of the water molecules in the membrane matrix of the fabricated membranes. The value of IEC (0.169 m. mol./g) for pure PVDF incorporated CA membrane is because of the availability of the functional groups available in the CA. The value of IEC obtained in this study can be compared with the most widely used separators. The water uptake ability of the membrane significantly influences its IEC value due to the permeation of both the ions and water molecules through the membrane. Moreover, the proton mobility through the membrane is highly influenced by its water con­ tent. The water uptake ability of the considered membrane for the MFC study was found to be as high as 54.5%, which is comparable to the water uptake ability of several standard reported membranes [42]. In fact, the values were even better than that of the widely recognized Nafion 117 membrane (29%). As such, the water absorption capacity can be considered as the performance evaluating factor in WCA-3, while the sulfonated groups are responsible for the higher IEC in Nafion 117 membrane. However, excess addition of the GO as a filler material de­ creases the uniformly formed pores. The ion exchange groups present in a membrane determine the ion exchange capacity of the membrane. The involved separator showed an ion exchange capacity of 0.7 m. mol. /g, while in the case of commercially available Nafion 117 membrane an ion exchange capacity of 0.95 m. mol./g was reported [42]. As seen from the XRD and FTIR studies, groups which are competent in the transportation of cations in WCA-3 are accountable for their higher IEC and proton conductivity. 3.2. Water uptake and ion exchange capacity (IEC) The water uptake ability of the WCA-3 membrane was found to be 54.5% (Fig. 3a). As seen in the figure, there was a steep inclination in the water uptake with the addition of the CA in the membrane. However, with the increase in the GO content the water uptake value was moni­ tored and was controlled to the desired amount. This is because GO acts as a filler material, and the hydrophilic characteristics of CA extracted from the waste sugarcane bagasse assists in retaining the water mole­ cules in the prepared membrane matrix. Thereby, a thin film of desired properties (hydrophilicity and strength) is developed for use in the MFC application. The water uptake ability of the CA plays a crucial part in the transportation of protons through them. The impregnation of CA in the separator not only aids in the improvement of water uptake ability but also enhances the IEC and proton conductivity of the membrane matrix due to the availability of the hydroxyl and methyl functional groups. The presence of ion-exchange functional groups within a CEM could be used to determine the IEC of the membrane. The negatively charged groups present on the surface of CEM allow the protons transportation. This privileged uptake of counterions and the capacity to discard similarly charged ions with the help of a proton exchange separator is designated as Donnan equilibrium. In the present study, WCA-3 showed an IEC value of 0.7 m. mol./g, which is found to be closer to the IEC value of 0.95 m. mol./g for the commercially available and widely used Nafion membrane. Similar trends in the fixed ion concentration (FIC) values were also observed in the prepared membranes. It was observed that the FIC value increased steeply, and later got almost uniform with the appropriate GO loading (Fig. 3a (Inset)). The variation of chemical bonds on the membrane surface as well as between the GO layers is shown in the FTIR analysis. Integration of functionalized GO material in hydrophilic WCA-3 further intensifies the contribution of conducting phase about its hydrophilic nature and its functional characteristics at the fabricated membrane surface. The presence of GO improves the physicochemical properties of the membrane and its mechanical sta­ bility. Membrane thickness, fixed charge density, and ion exchange ca­ pacity are evaluated to assess the physicochemical properties of the fabricated membranes. Also, with the fusion of GO in the membrane, the trend for water uptake ability significantly increases. Better water 3.3. Swelling degree and proton conductivity The swelling degrees for the fabricated membranes viz. WCA-1, WCA-2, WCA-3, and WCA-4 were found to be ~73.39, 73.74, 73.82 and 73.84, respectively. The inclination in the swelling values indicates a higher water uptake ability, which was already conferred in the pre­ vious section. The addition of GO as filler material was found to improve the membrane stability, while the incorporation of a higher quantity of GO nano-sheet in the WCA-3 membrane considerably minimizes the swelling index of the membrane. The value of FCD was enhanced from Fig. 3. a. Change in EWC of the prepared membranes with different compositions of GO, and the prepared CA. Inset: FIC comparison of different membranes 3b. Proton conductivity and IEC variation of the prepared membranes. 6 M. Sharma et al. Journal of Environmental Chemical Engineering 9 (2021) 106681 0.002 meq/L for WCA-1 membrane to 0.01 meq/L for WCA-4 mem­ brane, owing to the addition of GO nano-sheets. Likewise, the proton conductivity value also increased from 0.025 Scm-1 for the WCA-1 membrane to 0.4 Scm-1 for the WCA-4 membrane as shown in Fig. 3b. It was observed that an increasing amount of GO in the membrane matrix led to a considerable decrease in the swelling degree values, while both the values for IEC and proton conductivity gets enhanced simultaneously. Such occurrence was due to the availability of func­ tional groups in the GO nano-sheets. The proton conductivity of the fabricated membrane was evaluated by determining the charge transfer resistance, achieved from EIS anal­ ysis. The addition of both CA (1% by weight) and GO (5% by weight) in the membrane matrix enhances the proton conductivity of the WCA-3 membranes (~0.3 S cm-1) by several folds, which was way cheaper than the Nafion 117 membrane. Moreover, the proton conductivity of the WCA-3 membrane can be further improved by increasing the dosage of CA and GO in the membrane matrix, thereby providing a proton conductivity similar to that of Nafion 117. Fig. 3b depicts the improved performance of the fabricated membrane in terms of proton conductivity and IEC. The presence of several functional groups is responsible for the improved proton conductivity and IEC of the separators. The formation of single-layered GO nano-sheets minimizes the chance of sulphuric acid molecules getting confined between the GO layers, thereby favoring the role of the functional groups to control the improved proton conduc­ tivity. The hydrophilic properties of both GO and CA provide a high adsorption capacity of the water molecules, which eventually increases the swelling degree. However, the swelling degree for the WCA-3 membrane increased due to the improved filling property by GO nanosheets, and further incorporation of a substantial quantity of GO could lead to a possible reduction in the mechanical strength of the membrane. results were comparable to those reported for several other membranes [48]. 3.5. Electricity recovery from the MFC The operating and open-circuit voltage was monitored regularly during the operation of the MFC (Fig. 4a). Initially, a sharp increase in the operating voltage was recorded for the MFC and, it took approxi­ mately 20 days to achieve stable voltage. The average stable operating voltage of WCA-3 incorporated MFC was approximately 131.5 mV cor­ responding to 100 Ω external resistance. Further, during the steady-state operation, the average open-circuit voltage for MFC was around 763 mV. The obtained results were comparable to the several reported results without involving the catalysts and the electrode modifications [49]. In fact, the obtained results were found to be superior to the recently published investigation with similar structural configurations involving comparative analysis of the MFCs with standard clayware membrane and the commercially available Nafion 117 membrane [33]. 3.6. MFC operation, polarization, and voltage generation The MFC was operated in the batch mode for a time period of 30 days and the power density and current density were measured (Fig. 4c). It was observed that the power density values increased initially during the lag phase however during steady-state operation of 48 h and a stable power density and current density was observed after that period. The current vs. voltage and current density vs. power density graphs of the synthesized WCA-3 membrane are illustrated in Fig. 4b and c. As illustrated in Fig. 4b, the polarization curve was found to be a steep curve which signifies the internal resistance of the MFC 252.6 Ω. The current density corresponding to the 100 Ω external resistance was found to be 1004.1 mA/m2. As per the reported studies in the literature, the unaltered MFC incorporating a cost-effective clayware membrane demonstrated a current density of 103 mA/m2 [39,40]. In a similar study conducted by Das et al., the clayware membrane was blended with 20% montmorillonite to enhance the performance output, and the achieved current density (492 mA/m2) was much more than the previ­ ously reported study [42]. Hence, the WCA-3 incorporated MFC was evidently superior in performance, which may be attributed to the higher proton conductivity values, less movement of the cations, and proton selective nature of the synthesized membrane. Low power output is the biggest drawback of the MFCs, and re­ searchers are constantly working on designing better membranes and configuration alterations to obtain an ameliorated setup for efficient energy extraction. The previously reported studies have reported a high power density of 1.67 W/cm2, but investigations suggest that the illus­ trations can only be limited to small-scale setups [52]. The obtained power density value (150.22 Wm-2) was superior to the other widely recognized costlier membranes incorporating electrode modifiers like platinum. The obtained power density value was due to the availability of abundant functional groups like epoxy and oxide functional groups in the WCA-3 membrane, resulting in better transportation of ions and enhanced proton conductivity (through the absorbed water molecules added to the available functional groups in the GO) in the wet condi­ tions. The fabricated PEM may be considered as a better membrane capable of reducing the COD to 97.5 ± 0.8% and obtaining superior power density without any electrode modification. The obtained power densities were correlated with the previous crucial investigations (Table 2), and it can be concluded that the prepared separator (WCA-3) outperformed other costlier membranes with optimized doping of GO. This result was further verified with the proton conductivity values obtained. For the polarization study, initially, the resistance was disconnected from the MFC and the setups were kept in the open circuit mode for a duration of around 12–14 h allowing no current flow through the circuit. Further, the connections were made to close the circuit and the external resistance of 10,000 Ω was connected, and the cell voltage 3.4. COD removal and columbic efficiency The wastewater treatment efficiency of the MFC was evaluated by measuring COD removal efficiency. The WCA-3 membrane demon­ strated higher COD removal efficiency (97.5 ± 0.8%,) as compared to the several other reported membrane-based MFC [3]. The CE was also calculated during the steady-state operation of MFC and it was also observed that the average CE value for WCA-3 membrane was 7.1%, which was comparable to the results obtained in several investigations involving standard membranes [3,44]. During the utilization of waste-activated sludge, the average value of CE and COD was found to decrease marginally. A CE value was obtained for WCA-3 mem­ brane-based MFC (100 ml volume) without the use of catalyst and involved no electrode modifications. Nevertheless, the columbic effi­ ciency of an MFC setup is highly dependent on its volume, shape, and electrode materials and direct consideration of columbic efficiency of different MFCs with non-identical volume, shape, and electrode material that were run under different operational conditions in separate studies may not provide uniform output. As such, CE acquired in the current study may not be similar to the CE obtained in previous studies. Furthermore, the improved CE and COD values of WAC-3 suggested higher proton mobility and lesser substrate and oxygen diffusion ca­ pacity, which assisted in an improved electrogenic activity in the anodic chamber, thereby resulting in an increased columbic efficiency and wastewater pollutant removal. Further, the oxygen mass transfer coef­ ficient and oxygen diffusion coefficient of the membrane (WCA-3) were determined using the methodology adopted by Neethu et al., 2019 [47]. The oxygen mass transfer coefficient and oxygen diffusion coefficient are calculated to determine the membranes’ ability to keep oxygen out of the anaerobic anodic chamber. The obtained value for the oxygen mass transfer coefficients was (2.7 ± 0.4) × 10-4 cm/s, whereas the oxygen diffusion coefficient was calculated as 4.05 × 10-6 cm2/s. Furthermore, the substrate diffusion may also occur because of the crossover of the substrate through the membrane. The substrate diffu­ sion of the WCA-3 membrane was 0.04 × 10-6 cm2/s. The achieved 7 M. Sharma et al. Journal of Environmental Chemical Engineering 9 (2021) 106681 Fig. 4. a. Open circuit voltage and operating voltage for the MFC 4b. Polarization curves of the investigated MFC using sewage waste water obtained from waste water treatment plant IIT Guwahati, and synthetic waste water as a feed 4c. Obtained power density curve of the MFC. 4. Cost efficiency Table 2 Performance comparison of MFCs employing various separators. Membrane Cathode Power density (mW m-2) References Textile separator was made from 46% cellulose and 54% polyester PVA-Nafionborosilicatemembrane SPEEK+ 7.5% TiO2 composite membrane Nafion 117 Sulfonated polyphenylenesulfide Carbon cloth coated with Pt/C Pt/C 120 [53] 103.86 [2] 98.1 [54] Pt/C Carbon cloth coated with Pt/C Carbon felt Carbon felt 47.6 190 [54] [55] 124.16 112.8 [56] [3] Carbon felt coated with Pt/C Carbon felt coated with Pt/C Carbon cloth 226 [57] 312.50 [58] 150.22 Present study NA 5% goethite blended clayware membrane PTDPBSH-70 PTPFBSH-90 WCA-3 Pt/C The cost estimation was primarily done by considering the material costs needed for the fabrication of the WCA-3 membrane (surface area of 100 cm2), which was then compared with the widely recognized and high-performance Nafion 117 membrane having a surface area of 100 cm2 [42]. The cost-effectiveness of the fabricated 100 cm2 WCA-3 membrane with commercially available Nafion 117 and other in­ vestigations with similar setup configuration was done [13]. During the membrane calcination, the energy consumption of 3.6 kWh with a subsequent cost of 0.51 USD was estimated under the Indian scenario. The total fabrication cost per square meter of the WCA-3 membrane was found to be 475 USD. The cost comparison of the prepared membrane in terms of price per square meter of the widely recognized and high-performance membranes such as Nafion, PDMS cast on carbon cloth, Nafion, and G5 membrane was done (Table 3), and the reported values were 1000 USD, 700 USD, 3300 USD, and 607 USD, respectively. Moreover, the cost incurred in generating per unit of electrical power (USD/W) was evaluated by including both the membrane cost and the fabrication cost of the microbial fuel cell. Implementing WCA-3 mem­ brane for energy extraction using MFC in place of costly proton ex­ change separators will lead to cost reduction by several folds. In addition, the cost of the WCA-3 membrane can be decreased consider­ ably if the utilized CA during the membrane fabrication could be was recorded as 561 ± 11 mV for WCA-3 incorporated MFC. Further, the external resistances were reduced to 1.5 Ω and, current vs. voltage and current density vs. power density curves were obtained (Fig. 4b and c). The internal resistance of the MFC incorporating WCA-3 membrane was 253.6 Ω, which was lower than several reported MFC incorporating standard membranes like clayware and Nafion membranes [3]. Table 3 Cost comparison of the various membranes. 8 Membrane Price (USD) Reference Nafion PDMS cast on carbon cloth Nafion 117 G5 WCA-3 1000 USD/ m2 700 USD/ cm2 3300 USD/ m2 607 USD/ m2 475 USD/ m2 [59] [59] [3] [3] Present work M. Sharma et al. Journal of Environmental Chemical Engineering 9 (2021) 106681 retrieved from several other wastes sources. As such, the WCA-3 mem­ brane can easily replace the illustrated membranes shown in Table 3 for the MFC application due to its high cost-effectiveness. Further, the cost of the prepared membrane was estimated as 476.72 $ m− 2 (Table S1(c)), which is much less than the reported commercially available Nafion 117 membranes (2860 $ m− 2) [13]. It can be inferred that, the prepared membrane is approximately 6 times cheaper than the Nafion 117 membrane. Further, the power density obtained per unit cost of mem­ brane synthesized was 0.0344 W $− 1 (Table S3) which is 8 folds lesser than the reported value for Nafion 117 membrane (0.278 W $− 1). 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Considering the mem­ brane characterization results, like IEC, proton conductivity, water up­ take, and other crucial membrane parameters the WCA-3 membrane was used for application in MFC, and the obtained COD removal efficiency of 97.5 ± 0.8% for the WCA-3 was observed. The obtained results were compared with several previous studies involving no catalysts and electrode modification. WCA-3 membrane demonstrated superior elec­ tricity recovery and wastewater treatment. The investigation approves the applicability of WCA-3 membrane as a suitable PEM for application in MFC. Incorporating electrode modification like Pt may surely enhance the process performance of the cell, and can be explored further for successful field-scale application of MFCs. CRediT authorship contribution statement Mukesh Sharma: Writing original draft, Conceptualization, Meth­ odology, Software; Pranjal P. Das: Review and editing, Conceptuali­ zation, Analysis, Software; Trishla Sood: Review and editing; Arun Chakraborty: Supervision; Mihir K Purkait: Supervision, Visualization;. Declaration of Competing Interest The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper. Acknowledgment This work is supported by a grant (DST/TM/WTI/WIC/2K17/84(G)) from the DST (Department of Science and Technology) New Delhi. Any opinions, findings, and conclusions expressed in this paper are those of the authors and do not necessarily reflect the views of DST, New Delhi. Appendix A. Supporting information Supplementary data associated with this article can be found in the online version at doi:10.1016/j.jece.2021.106681. 9 M. Sharma et al. Journal of Environmental Chemical Engineering 9 (2021) 106681 [43] S.M. Hosseini, A. Gholami, S.S. Madaeni, A.R. Moghadassi, A.R. 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