by Engr. Edwin D. Soriano, PME PSME FIRE PROTECTION TECHNICAL DIVISION 4 5 I. Definition - Fire Safety Maintenance Report (FSMR) A written report prepared by the building owner, his/her fire safety practitioner or authorized representative. This is a compilation of the maintenance and testing records kept by the building’s engineering and maintenance department, as a prerequisite for the issuance of FSIC for Business or Mayor’s Permit renewal, Certificate of Annual Inspection, Permit to Operate, PHILHEALTH Accreditation for Hospitals, DOH License to Operate and other permits or licenses being issued by other government agencies. 6 7 I. Definition Inspection - A visual examination of fire protection system or portion thereof to verify that it appears to be in operating condition and is free of physical damage. Testing - A procedure used to determine the status of a system as intended by conducting periodic physical checks on fire protection systems such as functional tests, alarm tests, and trip tests of solenoid valves. These tests follow up on the original acceptance test at intervals specified in the appropriate code and standards. 8 Maintenance - Work performed to keep equipment operable or to make repairs. Inspection, Testing, and Maintenance Service - A service program provided by a qualified contractor or owner’s representative in which all components unique to the property’s systems are inspected and tested at the required times and necessary maintenance is provided. 2019 RIRR of RA 9514 SECTION 9.0.2.4 BUSINESS AND ROUTINE/ANNUAL INSPECTION A. Inspection for the purpose of Business/Mayor’s Permit and other Permits or Licenses Application 3. No FSIC shall be issued without the submission of Fire Safety and Maintenance Report (FSMR), if applicable, in accordance with Division 3 of this Rule and payment of appropriate Fire Code Fees. 2019 RIRR of RA 9514 2019 RIRR of RA 9514 2019 RIRR of RA 9514 The FSMR shall contain among others the following: 1. Short Description of Building or Facilities 2.Statement of Testing and Maintenance Standards Used 3.Discussions of Fire Protection and Life Safety Issues a.Exit and Egress b.Fire Suppression c.Fire Detection, Alarm Communication and Evaluation System d.Smoke Control Management (if applicable) e.Emergency Power Supply f.Other testing and maintenance records, including test results of the elevator recall system 2019 RIRR of RA 9514 SECTION 9.0.3.5 FIRE SAFETY PRACTITIONERS Only Fire Safety Practitioners issued with Certificate of Competency (COC) shall be allowed to prepare, sign and certify the FSCR, FSCCR and FSMR. The issuance of COC shall be pursuant to the duly issued guidelines. 2019 RIRR of RA 9514 SECTION 10.2.6.7 AUTOMATIC SPRINKLERS AND OTHER EXTINGUISHING EQUIPMENT All automatic sprinkler and standpipe systems required by RA 9514 and its RIRR shall be inspected, tested, and maintained in accordance with NFPA 25, Standard for the Inspection, Testing, and Maintenance of Water- Based Fire Protection Systems. Records of conducted maintenance and testing should be maintained and submitted together with FSMR. WHY ITM The purpose of this document is to provide requirements that ensure a reasonable degree of protection for LIFE and PROPERTY from fire through minimum inspection, testing, and maintenance methods of water-based fire protection systems. *96% operated with effective success rate of achieving the objective of fire and life safety systems. *Reasons for failure to operate when Fire was Large enough to activate equipment and equipment was present in area of fire. * When System Fail to Operate • 64% Equipment Shut-off before the fire 17% 7% 6% 5% 64% • 17% Manual Intervention • 7% Damaged Component • 6% Lack of Maintenance • 5% fire Water did not reach II. General Requirements Responsibility of the Owner or Occupant. • The responsibility for properly maintaining a waterbased fire protection system shall be that of the owner of the property. • Inspection, testing, and maintenance shall be implemented in accordance with procedures meeting or exceeding those established in this document and in accordance with the manufacturer’s instructions. • These tasks shall be performed by personnel who have developed competence through training and experience. II. General Requirements Corrections and Repairs • The property owner or designated representative shall correct or repair defeciencies or impairments. New from NFPA 25, 2021 Edition II. General Requirements 1 Responsibility of the Owner or Occupant. • The owner or occupant shall promptly correct, or repair deficiencies, damaged parts, or impairments found while performing the inspection, test, and maintenance requirements of this standard. • Corrections and repairs shall be performed by qualified maintenance personnel or a qualified contractor. • All water-base fire protection system, its associated equipment, control valves, gauges, alarm devices, and systems interface shall be inspected, tested and serviced in accordance with the following clauses. • A standard Service Form shall accompany the tests, which shall be undertaken by authorized Service Personnel with a copy duly signed by service personnel and the Client’s representatives. A detailed Service Report, incorporating all tests shall be submitted to Client when all systems involved had been accomplished. • Before proceeding with any testing all persons and facilities who may receive an alarm, supervisory, or trouble signal, and building occupants, shall be notified to prevent unnecessary response. At the conclusion of testing, those previously notified (and others necessary) shall be further notified that testing has been concluded. • Service personnel shall be qualified and experienced in the inspection, testing and maintenance of Automatic Sprinkler Systems. What is an Inspection ? A visual examination of the system Fire Protection system ❑Verify that no changes have occurred that would affect system performance. ❑Good operating condition ❑Free from physical damage TESTING • All components and system shall be tested to verify that they function as intended. What is Testing? Validate the FUNCTIONALITY …… of the system (Water-based fire protection) ❑Physical check to determine operational status ❑Simulate events or conditions experienced during a fire ❑May require measurement using calibrated equipment or reading of gauges ❑Record results and compare to past test results ❑Require advanced planning Notify occupants Notify monitoring service and fire department Sufficient personel MAINTENANCE • Maintenance shall be performed to keep the system equipment operable. What is Maintenance? The work necessary to KEEP the system operating properly ❑Repairs should be made immediately after the failure of inspection or test ❑Routine preventive maintenance ❑Performed in accordance with the equipment manufacturer’s requirement SPRINKLER SYSTEM What is Sprinkler System ? A Sprinkler system is a networks of piping designed in accordance with fire protection engineering standard (such as NFPA 13 “Standard for the Installation of sprinkler Systems) that includes a water supply source, a water control valve, a waterflow alarm, and a drain that provides water to sprinkler that are located throughout a building. FOUR TYPES OF SPRINKLER SYSTEMS ACCORDING TO CONDITIONS OF APPLICATION Wet Pipe Sprinkler System is the most common installation in an environment not subject to freezing to protect the property, contents and personnel. A system that uses automatic sprinklers attached to a piping system always containing water and connected to a water supply and pump where water discharges immediately from sprinklers activated by heat from a fire. Wet type Sprinkler System is the least expensive type of automatic sprinkler system. Major drawback: 1. Cannot be used in areas where temperatures drop below freezing 2. Will also flow water if a sprinkler head is accidentally opened, or a leak occurs in the piping. Dry Pipe Sprinkler System is used where the water in the piping would be subject to freezing. Water is held back from the piping network by a special dry pipe valve which is kept closed by air or nitrogen pressure maintained in the piping. Dry Pipe Sprinkler System uses a dry pipe valve that keeps pressurized air above the supply water pressure ❑ Dry pipes systems are used in unheated buildings, but the valve room must be heated. ❑ Pipes are not filled with water (but with pressurized gas or air). ❑ Heat from a fire opens a sprinkler head. Usually only one or two heads open. ❑ Air pressure drops in the piping and opens the dry-pipe valve that allows water fills the pipes and exits through an open sprinkler head(s). ❑ The clapper valve has a locking mechanism to keep the clapper open until it is reset by draining the system and resetting the lock. DELUGE SPRINKLER SYSTEM Deluge Systems are used for protection against rapidly spreading, high hazard fires or extra hazard occupancies ❑ Pipes in protected area are empty, it is not filled with water (or gas). ❑ A detector signal triggers the system, allowing water/foam to enter pipes and flow from all sprinkler heads (which are already open). ❑ Primarily installed in special hazard areas that have fast spreading fire or low flash point, ( i.e. flammable liquid storage, lumberyards, large airplane hangars and electrical transformers.) ❑ Also used to apply protein and foams suppression agent. ❑ Activation causes water to flow simultaneously from all of the open sprinklers thus creating a fire buffer zone by cooling surfaces to prevent deformation or structural collapse. ❑ Primarily installed in special hazard areas that have fast spreading fire or low flash point, ( i.e. flammable liquid storage, lumberyards, large airplane hangars and electrical transformers.) ❑ Also used to apply protein and foams suppression agent. ❑ Activation causes water to flow simultaneously from all of the open sprinklers thus creating a fire buffer zone by cooling surfaces to prevent deformation or structural collapse. Pre-action systems are generally used where accidental discharge of water could severely damaged facilities or equipment such as historical items or computer areas. ❑ Similar to dry-pipe and deluge system; ▪ Pipes are not filled with water. ▪ Piping in a preaction system does not contain water and may or may not be filled with pressurized air or gas, ▪ Water does not flow to the sprinkler heads until detector activates. Types of Preaction Sprinkler Systems Single interlock preaction system: It uses a deluge valve with single interlock trim, the system is used to protect high-value electronic equipment in areas such as computer rooms. Double interlock system: Double Interlock uses Electric and Pneumatic Actuation designed for use in applications, such as refrigerated areas, requiring the maximum degree of protection against inadvertent flooding of the sprinkler system piping What is Sprinkler ? (BACK TO BASIC) Open sprinkler are similar to automatic sprinklers, but they do not have actuators or heat elements holding back water. When the sprinkler system with open sprinkler activates, all of the sprinklers discharge water. Escutcheon Orifice Cap Fusible Link Frame Arms Deflector AUTOMATIC OPEN Automatic sprinkler operate or open automatically when heat activated element holding a plug that holds the water back breaks. In a system with automatic sprinklers, only the sprinkler closest to the fire activate from the heat of the fire. Automatic sprinklers are the most common type of sprinklers. SPRINKLER COMPONENT Escutcheon Orifice Cap Fusible Link Fusible Link Deflector ORIFICE SZE ORIFICE SIZE : The size of the sprinkler opening through which water flows. Q=K P Q = Flow K = Constant associated with orifice size of the sprinkler P = Pressure PSME FIRE PROTECTION TECHNICAL DIVISION PSME FIRE PROTECTION TECHNICAL DIVISION Upright Sprinkler – it is to be installed in such a way that the water spray is directed upwards against the deflector. NFPA 13, 8.4.2 Sidewall Spray Sprinklers Sidewall sprinklers shall only be installed as follows: (1) Light hazard occupancies with smooth, horizontal or sloped, flat ceilings (2) Ordinary hazard occupancies with smooth, flat ceilings where specifically listed for such use (3) To protect areas below overhead doors Pendent Sprinkler - designed to be installed in such a way that the water stream is directed downward against the deflector. Return Bends A return bend is the piping arrangement for pendent sprinklers where piping stems from the top of the branch pipe (riser nipple), runs horizontally (arm over), and then down to the sprinkler (drop). SPECIAL SERVICE CONDITIONS SPECIAL SERVICE CONDITIONS PERTAIN TO UNIQUE CIRCUMTANCES WHERE SPECIFIC SPRINKLER ARE LISTED AND THUS PERMITTED TO BE USED. FOR EXAMPLE, TAMPER-RESISTANT, ARE USED IN CORRECTIONAL FACILITIES AND INSTITUTIONS SPECIAL LISTING SPRINKLER DISTRIBUTION PATTERNS Some sprinkler have patterns suited for a specific application. Attic sprinkler and hall sprinkler, they are designed to cover elongated or nonstandard space shapes. SPRINKLER OR SPRAY NOZZLES NOZZLE : A device for use in application requiring special water discharge patterns, directional spray, or other unusual discharge characteristics. Replacement Sprinkler. Sprinkler with any of the following qualifications shall be replaced: N 5.4.1.1 1. Sprinkler manufactured prior to 1920 2. Sprinkler showing signs described in 5.2.1.1.1 3. Sprinkler with unsatisfactory performance when tested in accordance with 5.3.1 4. Sprinkler affected by a fire as determined by the AHJ PSME FIRE PROTECTION TECHNICAL DIVISION Sprinkler shall be inspected from the floor level annually. 5.2.1.1 Any sprinkler that shows sign of any of the following shall be replaced. 1. Leakage 2. Corrosion detrimental to sprinkler performance 3. Physical Damage 4. Loss of fluid in the glass bulb heatresponsive element 5. Loading detrimental to sprinkler performance 6. Paint other than that applied by the sprinkler manufacturer, detrimental to sprinkler performance. INCORRECT ORIENTATION,UPRIGHT CORRECT ORIENTATION,UPRIGHT Any Sprinkler that has been installed in the incorrect orientation shall be corrected by repositioning the branchline, drop, or sprig, or shall be replaced. NPFA 25, 5.2.1.1.3 FAQ Is paint permitted on a sprinkler? NFPA 25 does not permit paint on a sprinkler. This requirement is further clarified in 6.2.6.2 NFPA 13, Standard for the Installation of Sprinkler Systems, which stipulate that sprinkler can be painted only by the manufacturer and any other painted sprinkler must be replaced. In addition, 5.2.1.1.1(6) stipulate that a sprinkler must be free of paint other than applied by the manufacturer. Sprinkler that are leaking or that have been damaged must be replaced without testing. Dissolved minerals and other residues in the water can solidify as the sprinkler leaks, hampering the operation of the sprinkler by changing the clearances or acting like an adhesive, preventing parts from moving as intended. If corrosion is significant problem, special corrosion resistant can be used. PSME FIRE PROTECTION TECHNICAL DIVISION COVER PLATE AND ESCUTCHEONS USED SPRINKLER USED SPRINKLER Used sprinkler are not permitted. Sprinkler should be permitted to be re installed when the sprinkler being removed from the system remains attached to the original fitting or welded outlet, provided care has been taken to USED SPRINKLER ensure the sprinkler has not ARE NOT been damaged. Flexible hose PERMITTED. connections are considered a fitting. Where threaded sprinkler has been removed from a fitting or welded outlet for any reason, the sprinkler shall not be reinstalled. 5.4.1.2 PSME FIRE PROTECTION TECHNICAL DIVISION A sprinkler shall be permitted to be reinstalled where the sprinkler being removed remains attached to the original fittings or welded outlet or can be removed by a grooved connection, provided that care is taken to ensure the sprinkler is not damaged. N 5.4.1.2.2 Sprinkler listed for use with a specifically listed fittings shall be permitted to be reinstalled in accordance with the manufacturer’s installation and maintenance instruction. N 5.4.1.2.3 PSME FIRE PROTECTION TECHNICAL DIVISION SPRINKLER GUARD Sprinkler installed in areas that are inaccessible for safety consideration due to process operations shall be inspected during each schedule shutdown. * • Escutcheons and cover plates for recessed, flush, and concealed sprinkler shall be replaced with listed escutcheon or cover plate. If found missing during the inspection. Where the listed escutcheons or cover plate from listed assembly is missing and is no-longer commercially available. the sprinkler shall be replaced. Obstruction to sprinkler distribution patterns can hamper the effectiveness of sprinkler. Obstruction that are closer than 18 inches (457 mm) below the sprinkler have a greater impact on distribution patterns than do obstruction located further away. NFPA 13 provides guidance on these types of obstructions. Spare sprinkler head storage cabinet Storage Cabinet must contain ▪ extra heads ▪ sprinkler wrench Minimum number of spare sprinkler head in accordance with NFPA® 13. ▪ Less than 300 heads min 6 spares ▪ 300 – 1,000 heads min 12 spares ▪ More than 1000 heads min 24 spares Sprinkler storage cabinets are usually installed near a riser or valve • The list shall include the following: 1. Sprinkler identification number (SIN) if equipped; or the manufacturer, model, orifice, deflector type, thermal sensitivity, and pressure rating 2. General description 3. Quantity of each type to be contained in the cabinet 4. Issue or revision date of the list FIRE PUMP Common Types of Fire Pumps There are 5 common types of Fire Pumps used in Fire Protection System and they are used depending on engineer’s decision and water source. Horizontal Split Case Pumps are the most commonly used type of pump. This is due to their ease of access to all working parts, availability of various sizes, efficiently move large amounts of water, and their long-term dependability. This type of pump requires a water source that provides a positive suction pressure. It is characterized by a housing that is split parallel to the shaft. These high-efficiency units are commercially available with pressures above 390 psi (27 bar), produce heads to 750 ft (229 m) and flows from 150 to 5,000 gpm (568 to 18,925 litres/min). Horizontal End – Suction Pump End-Suction Pump is considered a horizontal pump having its suction nozzle on the opposite side of the casing from the stuffing box and having the face of the suction nozzle perpendicular to the longitudinal axis of the shaft. The water flowing through an Endsuction Pump makes a 90° radial turn from suction to discharge. This type of pump requires a water source that provides a positive suction pressure. Commercially available with capacities up to 750 GPM, 40 to 165 PSI pump pressures Vertical Split Case Pumps Vertical Split Case Pumps has the functionality similar to that of a Horizontal Split Case pump except for the vertical orientation of the pump and motor. The vertical motor placement offers the advantages of less required floor space and the protection of the motor against potential flooding conditions. This type of pump also requires a water source that provides a positive suction pressure. Like horizontal split case, commercial sizes available with pressures up to 390 psi (27 bar), produce heads to 750 ft (229 m) and flows from 150 to 5,000 gpm (568 to 18,925 litres/min). Vertical In – Line Fire Pump Vertical In-Line is a vertically oriented centrifugal pump whose drive unit is supported by the pump having its suction and discharge flanges on approximately the same centerline. Designed for easy maintenance, the motor and pump rotating assembly pull out easily from the top without removing the pump casing from the piping. Since the impeller is mounted on the motor shaft, there is no need for field alignment. The bearing-free pump design operates efficiently with fewer maintenance and servicing problems. With only one stuffing box, leakage is reduced by 50 percent. Generally, these are smaller, compact pumps requiring 30% less space than horizontal split case pumps hence suited for applications with limited space. A positive suction pressure is required for this type of pump. Vertical Turbine Fire Pump Vertical Turbine Pump is a vertical shaft centrifugal pump used for fire protection where the water source is below ground or deck level. Commercial pressure ratings available is 50 PSI to 350 PSI and capacity rating of 250 GPM to 5,000 GPM. Vertical turbine pump does not require a water source that provides a positive suction pressure. As such, this type of pump can operate without priming. When operating, these pumps force water up through the column pipe to the pump discharge. Approved Fire Pump for Suction Lift If your project will be using an underground (cistern) water tank, the use of HSC centrifugal pump requiring static suction lift is not permitted as stated in NFPA 20.6.12 NFPA 20, Chapter 7, Section 7.1.1 specifically stated that a vertical turbine pump shall be installed where the water supply is located below the discharge flange centerline. Right Installation Right Installation According to NFPA 20, the reason for this is that a horizontal pump, when used for suction from a tank located below, it can create a condition called “VAPOR LOCK”. This occurs when the pump is unable to draw enough liquid to maintain a consistent flow rate, and instead pulls air or vapor from the tank. This can cause the pump to loss prime and ultimately fail to operate. Fire Pump – General Requirements Electrical Connections. New from NFPA 25, 2023 Edition PSME FIRE PROTECTION TECHNICAL DIVISION INSPECTION - PUMP HOUSE • Check pump house condition, housekeeping, and ventilating louvers if they are free to operate. INSPECTION - PUMP SYSTEM Verify and check pump suction and discharge, and bypass valves if fully open. Inspect for piping leaks. INSPECTION - PUMP SYSTEM • Inspect for piping leaks I. General Requirements – Suction Pipes and Fittings Suction pipe shall be laid carefully to avoid air leaks and air pockets, either of which can seriously affect the operation of the pump. INSPECTION - PUMP SYSTEM • Verify tightness of stuffing box glands. Check packing glands for slight discharge during testing. INSPECTION - PUMP SYSTEM • Check suction line pressure gauge reading if normal. Inspection - ELECTRICAL SYSTEM – Verify that Controller selector switch is in AUTO position. Verify that battery (2) pilot lights are on, or battery failure (2) pilot lights are off. Battery 1 trouble - off Battery 2 trouble - off Inspection - DIESEL ENGINE SYSTEM Verify if fuel tank is at least two-thirds full. DIESEL FUEL TANK • Verify if suction reservoir is full. NO-FLOW TEST A no flow test of Fire Pump assemblies shall be conducted in accordance with NFPA 25 The test shall automatically FAQ be conducted by starting What is meant by an automatic start? The test shall require that pumps be started automatically, rather than using “ START” button on the front panel of the fire pump controller. The pump must be started by drawing water from the sensing line to simulate a pressure switch drop in the system. As the pressure drops, the pressure switch will sense this drop pressure and should start the pump automatically. the pump The Electric pump shall minimum of 10 minutes. run a When a pump is started, a great deal of heat is generated in the pump windings from the energy needed to bring the pump up to speed. Fire pump requires that the electric motor be run 10 minutes, which is seen as minimum time for the motor winding to cool back down after starting. Repeatedly starting and running a motor-driven fire pump for less than 10 minutes each time, it is started could significantly shorten the motor’s life span. Another reason for the 10-minutes requirement is that it allows to check the pump packing and bearing to determine if they are overheating or leaking excessively. It is important to inspect the pump bearing, as failed bearings can lead to larger issues. As shown an impeller that was destroyed due to the outboard bearing failing, which caused the impeller to come into contact with the pump casing, a stone in the impeller of a fire pump. The stone was revealed by weekly testing. FAQ Why does NFPA 25 require the diesel pump to be run at churn for 30 minutes each week? Diesel engine fire pump requires for 30 minutes each week. This requirement is intended to allow the pump and driver to reach operating temperature, which is the point most experts agree that overheating problems can be detected. The 30-minutes operating time is also intended to consume enough fuel to prevent the fuel from stagnating. Running the driver long enough to get up to rated temperature also helps prevent wet stacking. Wet stacking is a condition where unburned fuel residue collect in diesel engine cylinders and exhaust. Over a prolonged period, this buildup can seriously degrade engine performance, increase fuel consumption, and ultimately cause engine failure 97 STEP 1 • You need to know the equipment / devices you needed for the testing. Please make sure the following are available before the test. 98 STEP 2 • Make sure that all measuring devices / equipment are calibrated (e.g pressure gauge, flow meter, and tachometer) STEP 3 • Prepare a record sheet to record the design and actual parameters of fire pumps. Please see the sample for reference. STEP 4 • Fill the record sheet DESIGN PARAMETERS with details from pump and motor plate. Filling details PERFORMANCE RECORD SHEET ACTUAL DESIGN TEST 0% 100% 150% FLOW GPM DISCHARGE PSI SUCTION RPM PSI 0 142 83 2950 1500 128 83 2950 2250 106 83 2950 FLOW GPM DISCHARGE PSI SUCTION PSI RPM 1500 X 150% 2250 240 TEST RECORD SHEET DESIGN TEST VOLTAGE 0% 415 100% 150% AMPERE ACTUAL VOLTAGE AMPERE 247 415 247 415 247 240 PERFORMANCE RECORD SHEET ACTUAL DESIGN TEST FLOW GPM 0% 100% 150% DISCHARGE PSI SUCTION RPM PSI FLOW GPM 0 142 83 2950 0 1500 128 83 2950 1500 2250 106 83 2950 2250 DISCHARGE PSI SUCTION PSI RPM STEP 5 • Fill the record sheet ACTUAL READING by conducting the testing 240 PSME FIRE PROTECTION TECHNICAL DIVISION TESTING 1. Isolate the building system by closing the isolation valve from main discharge header and make sure that all valves both in upstream and downstream of flow meter are closed. 2. Start the fire pump by manually pressing start button or automatically by reducing the pressure to the cut-in set point 3. While all the valves in upstream and downstream of flow meter are closed, take reading from discharge and suction pressure gauge. That is the actual reading at 0% flow. Filling details TESTING RECORD SHEET ACTUAL DESIGN TEST 0% 100% 150% FLOW GPM DISCHARGE PSI SUCTION RPM PSI FLOW GPM 0 142 83 2950 0 1500 128 83 2950 1500 2250 106 83 2950 2250 DISCHARGE PSI 150 SUCTION PSI 0 RPM 2960 4. Take the RPM reading from the shop by using tachometer 240 Filling details TEST RECORD SHEET ACTUAL VOLTAGE TEST 0% AMPERE L1 415 199 L2 414 201 L3 416 199 5. Take the voltage and ampere from control panel screen display. 240 Filling details 6. After taking all the readings at 0%, open the upstream valve of flow meter fully. Then slowly open the downstream valve up to 100% flow which is in our example, it is 1500 GPM. ACTUAL DESIGN TEST 0% 100% 150% FLOW GPM DISCHARGE PSI SUCTION RPM PSI FLOW GPM 0 142 83 2950 0 1500 128 83 2950 1500 2250 106 83 2950 2250 DISCHARGE PSI 150 SUCTION PSI 0 RPM 2960 100% (1500 gpm) 240 Filling details 100% 7. Take the reading from discharge and suction pressure gauge. That is actual reading at 100%. ACTUAL DESIGN TEST 0% 100% 150% FLOW GPM DISCHARGE PSI SUCTION RPM PSI FLOW GPM DISCHARGE PSI SUCTION PSI RPM 0 142 83 2950 0 150 0 2960 1500 128 83 2950 1500 125 0 2955 2250 106 83 2950 2250 8. Repeat no 4 for RPM 240 Filling details actual for 100% TEST RECORD SHEET ACTUAL VOLTAGE TEST 100% AMPERE L1 416 210 L2 415 212 L3 416 211 8. Repeat item no. 5 240 TESTING 150% 9. After taking all the readings at 100%,. slowly open the downstream valve up to 150% flow which is in our example, it is 2250 GPM. 10. Take the reading for discharge and suction. Actual reading at 150% flow 11. Repeat the step 4 and 5 Filling details 150% ACTUAL DESIGN TEST 0% 100% 150% FLOW GPM DISCHARGE PSI SUCTION RPM PSI FLOW GPM DISCHARGE PSI SUCTION PSI RPM 0 142 83 2950 0 150 0 2960 1500 128 83 2950 1500 125 0 2955 2250 106 83 2950 2250 104 0 2942 Repeat no 4 for RPM 240 Filling details actual for 100% TEST RECORD SHEET ACTUAL VOLTAGE TEST 150% AMPERE L1 416 219 L2 415 212 L3 416 210 Repeat item no. 5 240 8.3.7TEST RESULTS AND EVALUATION Data Interpretation A.8.3.7.1 Where the information is available, the test plot should be compared with the original acceptance test plot. It should be recognized that the acceptance test plot could exceed the minimum acceptable pump requirements as indicated by the rated characteristics for the pump. While a reduction in output is a matter of concern, this condition should be evaluated in light meeting the rated characteristics for the pump. The test equipment should be of high quality and accuracy. All equipment should have been calibrated within the last 12 months by an approved calibration facility. Where possible, the calibration facility should provide documentation indicating the instrument reading against the calibrated reading. Instrument that pass the calibration test should be labeled by the calibration facility with the name of the facility and the date of the test. 8.3.7.2 Evaluation of Fire Pump Test Results 8.3.7.2.1 The fire pump test results shall be evaluated in accordance with 8.3.7.2.2 through 8.3.7.2.9 8.3.7.2.2 Increasing the engine speed beyond the rated speed of the pump shall not be permitted as a method for meeting the rated pump performance. 8.3.7.2.3 The fire pump test results shall be considered acceptable if both of the following conditions are satisfied. 1. Fire pump can supply the full system demand as provided by the owner. 2. Fire pump test results are no less than 95 percent of the flow rates and pressures at each point . 8.3.7.2.4* Upon failure to meet the criteria in 8.3.7.2.3, the following actions occur: 1. The owner shall be notified 2. An investigation shall be conducted to reveal the cause of the degraded performance 3. The deficiency shall be corrected. If the pump pressure falls more than 5 percent below that shown on the nameplate or the initial pump acceptance test, an investigation must be undertaken. History shows that the most common cause of degraded pump performance is the presence of a shut or partially shut control valve in the water supply. If water supplies appear to be normal, the cause might rest within the pump itself, and the pump should be evaluated by qualified personnel. Example of causes of vibration concerns are as follows 1. Bearing, due to lack of lubrication 2. Impeller vibration due to debris in impeller, due to poor flushing 3. Foundation concerns due to poor designed and installed foundations 4. Lack of proper grouting of the pump base and foundation 5. Main drive coupling require the proper alignment of the driver and the pump AIR POCKET 10 D RULES PACKING GLAND 8.5 MAINTENANCE 8.5.1* A preventive maintenance program shall be established on all components of the pump assembly in accordance with the manufacturer’s recommendations or an approved alternative maintenance plan. It is important to provide proper bearing lubrication and to keep bearings clean. Some bearing are the sealed type and need no relubrication. Coupling with rubber drive parts do not need lubrication; other types generally do. The following practices are recommended: 1. Lubricant fittings should be cleaned before relubricating with grease. 2. The proper amount of lubricant should be used. To much lubricant results in churing, causing excessive power loss and overheating. 3. The correct lubricant should be used WATER SUPPLY 9 INTERIOR INSPECTION. Exhibit drawing shows the interior of a tank revealing silt and a noncompliant vortex plate. This material was found inside suction tank. This tank supplies fire pump. The photo demonstrate the importance of performing an interior inspection of water tanks supplying fire protection systems. When an interior inspection of a tank is performed, it is critical to comply with proper safety precautions, including confined space entry requirements. WHAT ARE THE ACCEPTABLE TYPE OF WATER SUPPLIES FOR USE WITH A FIRE PUMP? PSME FIRE PROTECTION TECHNICAL DIVISION Recycled or Reclaimed Water, There is an increased interest in using recycled or reclaimed water as a potential water supply for fire protection system, such as sprinkler system, due to increased interest in Green and Sustainable water usage, and changes in weather patterns that result in drought. The source of the water and the treatment process (if any) must be analyzed to determine that any materials, chemicals, or contaminants in the water. PSME FIRE PROTECTION TECHNICAL DIVISION COMMON COMPONENTS, VALVES, PIPING 10 Alarm valves and system riser check valves shall be externally inspected quarterly and shall verify the following: 1. The gauges indicate normal supply water pressure is being maintained. 2. The valves and trim are free of physical damage. 3. All valves are in the appropriate open or closed positions’ 4. The retarding chamber or alarm drains are not being leaking Alarm valves and their associated strainers, filters, and restriction orifices shall be inspected internally every 5 years unless tests indicate a greater frequency is necessary The system should be drained for internal inspection of valve components as follows: 1. Close the control valve 2. Open the main drain valve 3. Open the inspector’s test valve 4. Wait for the sound of draining water to cease and for all gauges to indicate 0 psi before removing the handhole cover or dismantling any component. FAQ Is the requirement for the 5-year internal inspection of an alarm check valve valid if the valve no longer has an active retard chamber. The internal inspection of an alarm valve is not contingent upon retard chamber or any other trim. The purpose of the internal inspection is to verify the operation of the clapper and the condition of the valve seats, as well as to look for evidence of corrosion or obstructing material (inorganic and organic). Inspection and Testing of Sprinkler Pressure-Reducing Valves. All valves shall be inspected quarterly to verify that the valves are in the following condition: 1. In the open position. 2. Not leaking 3. Maintaining downstream pressures in accordance with the design criteria. 4. Handwheels installed unbroken “ A full flow test shall be conducted on each valve at 5-year intervals and shall be compared to previous test results. Fire Department Connection Fire department connection shall be inspected quarterly to verify the following: 1. Fire department connections are visible and accessible. 2. Coupling or swivels are not damaged and rotate smoothly. 3. Plugs or caps are in place and undamaged. 4. Gaskets are in place. 5. Identification signs are in place. 6. Check valve is not leaking 7. Automatic drain valve is in place and operating properly. 8. Fire department connection clapper(s0 is in place and operating properly. Assessment of Internal Condition of piping An assessment of the internal condition of piping shall be conducted at a minimum of every 5 years or in accordance where an assessment frequency has been established by an approved risk analysis, the assessment shall be performed at a frequency determined by the approval risk analysis. For the purpose of inspecting for the presence of foreign organic and inorganic materials. FAQ How can the presence of MIC be detected without an inspection? In the absence of an inspection and field or laboratory test, MIC is usually revealed by the presence of a pinhole leak, like the one as shown in the picture. Unfortunately, by the time such a leak develops and is noticed, it is usually too late to save the affected pipe. It might even be too late to salvage much of the system. FAQ What steps should be taken if MIC is found in the fire protection system? Test kits and services are available to analyze test sample for the presence of microbes affiliated with the development of MIC. If MIC is found, special equipment and flushing services are available for treatment. Tag Impairment system: A tag shall be used to indicate that a system, or part thereof, has been removed from service. A clearly visible tag alerts building occupants and the fire department that all or part of the water-based fire protection system is out of service. The should be weather resistant, plainty visible, and of sufficient size (typically 100 mm x 150 mm) Preplanned Impairment Programs Establishment of temporary water supply d. Establishment and implementation of an approved program to eliminate potential ignition sources and limit the amount of fuel available to the fire. 1. 2. 3. 4. 5. 6. 7. Good housekeeping, on-site security Immediate activation of new or repaired fire protection system as construction or renovation. Preservation of existing fire protection system during building construction or renovation Development of a profile plan with the local fire protection Accurate and rapid communication process Consideration of any special hazard resulting from construction operators Protection of existing structures and equipment from exposure fires resulting from construction, alteration, and demolition operation ARE YOU PROTEC TED? Edwin SORIANO Professional Mechanical Engr Chairman, PSME Fire Protection TD 723 Proverbs St., Don Ramon Village, San Agustin,City of San Fernando Pampanga, Philippines 2000 Mobile No. : +09176710286,09688570989 Email : edwinsoriano386@gmail.com PSME FIRE PROTECTION TECHNICAL DIVISION