Basic Level One Scaffolding CISRS Level 1 Day 1 1 Your safety during your stay, is our concern. CISRS Level 1 Day 1 2 Mobile Phones CISRS Level 1 Day 1 3 Fire Procedures On hearing the fire alarm, you must STOP WHAT YOU ARE DOING & calmly make your way to the Assembly Point. Do not collect personal belongings. Stay in at the Assembly Point and await further instruction. Do not re-enter the building until told it is safe to do so. If you discover a fire raise alarm and vacate building. CISRS Level 1 Day 1 4 Accident Reporting ▪ In the unlikely event of you having an accident, you must report to your instructor immediately. Your instructor will arrange for the appropriate first aid treatment. ▪ All injuries no matter how trivial, must be reported, this enables us to record the accident, prevent any reoccurrence and provide first aid if necessary ▪ Your Instructor is a Qualified First Aider CISRS Level 1 Day 1 5 Smoking It is the policy of Simian Risk Management not to permit the smoking of tobacco products within its premises; offices, canteens, toilets, training rooms and training areas. Smoking is only permitted outside during break times. Please extinguish cigarettes properly. CISRS Level 1 Day 1 6 Welfare Start time 07.30 (In the classroom) Morning Break 10.00 – 10.20 Dinner Break 12.00 - 13.00 Afternoon Break 14.00 – 14.20 Full attendance of courses is required, failing to do so may see you removed from course. Toilets Please inform instructor if blocked or out of toilet roll, paper towels, soap. Please ensure any rubbish is put in the bins provided. CISRS Level 1 Day 1 7 PPE REQUIRMENTS The following P.P.E must be worn at all times in the training area: Hard Hat (DO NOT remove hard hats) Safety Foot Wear Harness with Lanyard Gloves Failure to comply may see you being issued with a warning or removed from the training. CISRS Level 1 Day 1 8 Health & Safety In Construction CISRS Level 1 Day 1 9 Health & Safety at Work Act 1974 (BEST PRACTICE) CISRS Level 1 Day 1 10 HASAWA 1974 When starting work on a new site you may need to receive a site induction talk! This will include. Emergency Assembly points Who / where to go for first aid Restricted areas. General site rules such as? Safe access on and off the site & Safe Working Practices CISRS Level 1 Day 1 11 Employers Duties To Employee Section 2: The Duties of the Employer to the Employee The GENERAL DUTY “It shall be the general duty of every employer to ensure the health & safety & welfare of all his employees.” So far as reasonably practicable.” CISRS Level 1 Day 1 12 The Duties of Employees Section 7 & 8 Health & Safety at Work Act 1974. Section 7: Take reasonable care of their own health & safety and that of others who may be affected by their acts or omissions. Example? You are responsible for your own actions that may cause injury to yourself or others. CISRS Level 1 Day 1 13 Risk Assessments and Method statements CISRS Level 1 Day 1 14 Risk assessment cont. What is a risk assessment? Risk assessments are done to identify hazards. They try to eliminate , control and reduce the risk by putting measures in place. Your employer has a duty to carry out a risk assessment on your work activity. CISRS Level 1 Day 1 15 What’s a hazard? risk Hazard‐something with the potential to cause harm. What’s a risk ? Risk‐is the probability of damage or harm CISRS Level 1 Day 1 16 Method Statements What is a method statement? Sequence of work What do method statements tell us? The method in which to apply the sequence of work (step by step instruction of the task) How will the method statement be given to you and when? Prior to work(s) commencing, - TBT (toolbox Talk) or job brief from your supervisor CISRS Level 1 Day 1 17 Common causes of Accidents Bad house keeping / slips trips and falls Tools not been used correctly Poor manual handling P.P.E not been worn /used (i.e) hi viz when around plant. Horse play CISRS Level 1 Day 1 18 Prevention Follow the safe system of works / method statements. Do not take short cuts (i.e) fix toe boards when stacking materials and fittings. Keep work area tidy. Most important watch each others back. Falls from height is the biggest cause of deaths CISRS Level 1 Day 1 19 Accidents At Work All accidents Must be reported immediately to your supervisor, site agent or charge hand. Depending on how severe it may need to be reported by your company or the client or to the authorities. CISRS Level 1 Day 1 20 Electrical Regs 1989 Working Safety with electricity CISRS Level 1 Day 1 21 The main dangers from electricity are: Damaged wires/cables Faulty electrical equipment Incorrect fuses Tape joints Repairs by untrained personnel CISRS Level 1 Day 1 22 CISRS Level 1 Day 1 23 What is manual handling Anything moved by hand which includes Lifting Pushing Pulling Lowering Carrying Approx. 90,000 workers a year with related manual handling injuries in UK. Always use mechanical methods 1st if possible Risk assessments must be done CISRS Level 1 Day 1 24 Method of Lifting Correct position of feet Flexible knees Straight back Arms close to body Correct grip or hold Chin in, head up Kinetic using the muscles in the legs CISRS Level 1 Day 1 25 NASC SG6 Manual Handling Video CISRS Level 1 Day 1 26 CISRS Level 1 Day 1 27 CISRS Level 1 Day 1 28 Noise CISRS Level 1 Day 1 29 Noise If you have to shout to some one at 2m away you probably should be wearing ear protection. Employers responsibility to let you know about noise. Remember if P.P.E is provided You Must Use It CISRS Level 1 Day 1 30 What's correct and which is incorrect Fire CISRS Level 1 Day 1 32 Fire and Emergency Procedures Every site has there own procedures Up to the employer/main contractor to inform you. Know the procedure for your site. You may need a Hot Work Permit before you start work. Does training need to be given. CISRS Level 1 Day 1 33 The Fire Triangle Fire Safety, at its most basic, is based upon the principle of keeping fuel sources and ignition sources separate. CISRS Level 1 Day 1 34 Safety Guidance Preventing Falls in Scaffolding (SG4) BEST PRACTICE CISRS Level 1 Day 1 35 Accident Performance - Falls According to NASC accident statistics in UK Falls form a working platforms or scaffolds have been significantly reduced since 2000 when SG4 was introduced 1999 – 93 falls 2009 – 20 falls 78% reduction CISRS Level 1 Day 1 36 Preventing Falls in Scaffolding (SG4) TRAVERSING / TUNNELLING METHOD NO LONGER ACCEPTED CISRS Level 1 Day 1 37 “The Unprotected Traverse” CISRS Level 1 Day 1 38 “The Unprotected Traverse” CISRS Level 1 Day 1 39 WAHR - Hierarchy AVOID PREVENT MITIGATE COLLECTIVE OVER PERSONAL Avoid WAH? Most suitable method of working and equipment to prevent falls Both the consequences and distance of a potential fall must be minimised At all stages you must consider COLLECTIVE protection over PERSONAL protection… CISRS Level 1 Day 1 40 Single Guardrails? Best Practice accepts the use of single guardrails. Only for “Scaffolders’ Working Platforms” Doesn’t comply with WAHR’s CISRS Level 1 Day 1 41 Avoid Working at Height CISRS Level 1 Day 1 42 Avoid Working at Height CISRS Level 1 Day 1 43 Avoid Working at Height CISRS Level 1 Day 1 44 Preventing Falls in Scaffolding (SG4) What Employers Must DO & Scaffolders Responsibility. CISRS Level 1 Day 1 45 WHAT EMPLOYERS NEED TO DO? Planning Organising Controlling your Work Identify hazards and assess risks, establish controls to prevent injury. Including planning for emergencies & rescue CISRS Level 1 Day 1 46 Scaffolders Responsibilities! With particular consideration for working at height and the potential hazards involved, you should always: Follow work instructions given by your Supervisor. Check fall arrest equipment daily before use and report to your employer any damaged or defective equipment. CISRS Level 1 Day 1 47 Scaffolders Responsibilities! IMPORTANT : You should STOP work and report to your supervisor if you cannot work safely or to the requirements of the work instructions, risk assessment, method statement or scaffold plan. CISRS Level 1 Day 1 48 Preventing Falls in Scaffolding (SG4) THE PRESENT / FUTURE ‘SAFE ZONES’ CISRS Level 1 Day 1 49 The Safe Zone Scaffolder must focus on creating a Safe Zone with: A fully boarded platform without gaps A single main guardrail (950mm), where there is a risk of a fall. CISRS Level 1 Day 1 50 The Safe Zone BIRDCAGE SCAFFOLD CISRS Level 1 Day 1 51 The Safe Zone Must be clipped on within 1m of the leading edge 1m CISRS Level 1 Day 1 52 The Safe Zone Safe handling bay - with double guardrails including stop-ends CISRS Level 1 Day 1 53 The Safe Zone Must be clipped on when working below the guardrail CISRS Level 1 Day 1 54 The Safe Zone Must be clipped on when within 1m of an opening, gap or void, including: Raising/lowering boards Window opening Inside gaps Unprotected stop-ends Ladder trap CISRS Level 1 Day 1 55 The Safe Zone Hemping over guardrails! CISRS Level 1 Day 1 56 Creating the ‘Safe Zone’ CISRS Level 1 Day 1 57 MEWP’s Collective Fall Protection CISRS Level 1 Day 1 58 Improvise Guardrail Frame Method Improvised Guardrail Two-man operation Less productive Material utilization Cost effective solution CISRS Level 1 Day 1 59 Advanced Guardrail Methods (AGM) Horizontal Method Improvised Guardrail One-man operation Material utilization Cost effective solution CISRS Level 1 Day 1 60 Short-lift System of Work 1m Lift Heights Best suited to System Scaffolding CISRS Level 1 Day 1 61 Scaffolders’ Step Up… System scaffold alternative step CISRS Level 1 Day 1 62 Protected Traverse However, where it can be demonstrated that it is not reasonably practicable to provide guardrail protection, then personal fall protection equipment (Safety Harnesses) must be utilised by Scaffolders and they MUST remain continually attached. In order to traverse along an unprotected platform a minimum system of work would be required utilising double or twin-tailed lanyards. 100% Clipped on when outside of the Safe Zone CISRS Level 1 Day 1 63 PERSONAL FALL PROTECTION EQUIPMENT It is suggested that the following PPE should be issued to all Scaffolders as part of a Minimum personal fall arrest system : Fall arrest harness complete with rear dorsal ring (BS EN 361) to offer maximum protection to the user; CISRS Level 1 Day 1 64 User Inspection Harnesses and associated equipment must be visually inspected daily or before use, by the user, as directed. Any defects identified by the user must be reported to the your Supervisor. Companies normally carry out a 3 monthly recorded inspection. Demonstrate Inspection and Fitting. CISRS Level 1 Day 1 65 Damage to Lanyard Small cut in a lanyard 1mm cut can result in a 5% to 39% loss of strength Lanyards need to be inspected very carefully… YOUR LIFE COULD DEPEND ON IT!!! CISRS Level 1 Day 1 66 ANCHOR POINTS WHAT ARE SUITABLE ANCHOR POINTS? CISRS Level 1 Day 1 67 Suitable ANCHOR POINTS CISRS Level 1 Day 1 Guardrail supported by Right Angled Couplers 68 Suitable ANCHOR POINTS Ledger above head height CISRS Level 1 Day 1 69 Suitable ANCHOR POINTS CISRS Level 1 Day 1 Ledger below feet 70 Suitable ANCHOR POINTS Transom above head height. Fixed at both ends with single couplers. CISRS Level 1 Day 1 71 ANCHOR POINTS WHAT ARE UNSUITABLE ANCHOR POINTS? CISRS Level 1 Day 1 72 Unsuitable ANCHOR POINTS Any Vertical Brace. Ledger brace or Face brace. CISRS Level 1 Day 1 73 Unsuitable ANCHOR POINTS Any Standard or vertical tubes (puncheons) CISRS Level 1 Day 1 74 Unsuitable ANCHOR POINTS Any transom below foot level. CISRS Level 1 Day 1 75 Unsuitable ANCHOR POINTS Any tube not supported by right angled couplers. Anchor point must be able to take 6.1KN. CISRS Level 1 Day 1 76 Unsuitable ANCHOR POINTS Any tube with a sleeve in the bay. CISRS Level 1 Day 1 77 Unsuitable ANCHOR POINTS Any open ended tube CISRS Level 1 Day 1 78 Inherent Risk Mitigate distance and consequences of a fall The inherent risk – will never be completely eliminated Personal Fall Protection (harness will still be required) Scaffolders using personal fall protection CISRS Level 1 Day 1 79 Rescue Emergency Services work at height rescue 999 /911 is not a rescue plan. What is your companies? CISRS Level 1 Day 1 80 Rescue – First Aid Recent HSL & HSE research project has dispelled some the myths and hysteria regarding so called ‘suspension trauma’ If you are suspended in Personal Fall Protection Equipment (PFPE) after a fall you will faint after a time and possibly die from asphyxia (blocked airway) – now known as ‘Suspension Syncope’ (fainting). Conclusion – ‘no need to change current first aid advice!’ CISRS Level 1 Day 1 81 WORKING AT HEIGHT REGULATIONS 2005 CISRS Level 1 Day 1 82 Work at Height Regulations 2005 BEST PRACTICE Defines Work at height as… ‘work in any place from which, if measures required by these Regulations were not taken, a person could fall a distance liable to cause personal injury’ CISRS Level 1 Day 1 83 Fall Prevention Minimum Working Platform Requirements Min main guardrail 950mm Max gap 470mm Min toe-board 150mm Min Platform width 600mm CISRS Level 1 Day 1 84 Organisation and Planning Employers ensure Work at Height… Properly planned Appropriately supervised Done in manner SFARP safe Including planning for emergencies & rescue Weather conditions do not jeopardise health and safety CISRS Level 1 Day 1 85 Competence Employer to ensure no person engages in organisation, planning and/or supervision of work at height unless competent to do so or if being trained, is being supervised by a competent person CISRS Level 1 Day 1 86 Competence Scaffolding assembled, dismantled or altered under supervision of competent person & by persons who have received specific training…with assessment. CISRS Level 1 Day 1 87 Falling Objects Prevent objects falling from scaffold Prevent any person being struck by falling objects No materials thrown or allowed to drop - liable to cause injury Materials or objects safely stored to prevent: Collapse Overturning Unintended movement CISRS Level 1 Day 1 88 Danger areas If there is an area where there is a risk of a person falling or being struck by a falling object, then there is a need to prevent unauthorised access and make sure area is clearly signed… CISRS Level 1 Day 1 89 Duties of persons at work Report any activity or defect relating to work at height if you know likely to endanger safety of self or others Use work equipment or safety device provided by employer in accordance with: Training received Instructions provided Only if it is safe to do CISRS Level 1 Day 1 90 Work at Height Regulations Assembly, use & dismantling plan by competent person (Method Statement) Copy of plan onsite When scaffold is not in use, warning signs & physical means to prevent access must be provided. CISRS Level 1 Day 1 91 Raising and Lowering Materials CISRS Level 1 Day 1 92 Raising & Lowering Controlled Handling (Handballing) If the work does not take place behind a double handrail, then suitable and sufficient alternative measures must be taken to prevent the risk of anyone falling. All materials must be handled in a controlled manner I.e. hand-to-hand NEVER throw, bomb or allow materials to fall CISRS Level 1 Day 1 93 Raising & Lowering Light line / Hand line Often used on scaffolds up to 15 m high. Tubes, boards or bags of fittings are tied to the lower end of a 13 mm fibre rope and then hauled up by hand. Note: NASC Guidance note SG9 Use, Inspection & Maintenance of Lifting Equipment and Accessories for Lifting in Scaffolding states; Suitable handlines can be used to lift up to 20kg (44lbs). CISRS Level 1 Day 1 94 Gin Wheel & Rope The gin wheel and rope is commonly used to raise materials that are tied to the end of an 18 mm diameter rope passed over a single wheel pulley. The gin wheel (pulley) is fixed to a horizontal cantilevered tube. The material is then hauled up to the working level by the person on the ground. CISRS Level 1 Day 1 95 Gin Wheel & Rope Inspection Every 7 Days When In Use Inspection Every 6 Months By A Competent Person. (LOLER) Lifting Operations and Lifting Equipment Regulations 1998 Tested every 12 months Visual Inspection Pre Use Report Defective/Out Of Date Equipment Max Load to be pulled up 50kg (Recommend 25 30kg) The Safe Working Load is stamped on Max 250 Kg CISRS Level 1 Day 1 96 Gin Wheel & Rope Check fittings be fixed If the cantilevered of theeither tube This should beshould fixedpart properly side of the suspension pointofto ensure is unsupported, the point with right-angle couplers, the gin wheel cannot move. suspension not extend more preferably toshould two standards than 750 mm. 2m above the approximately landing place. Check fittings to be fixed at appropriate points. The fibre rope should have a minimum diameter of 18 mm and a stopper knot (usually a figureNo excessive projections of-eight knot) should be tied near the ends so that it cannot run through the gin wheel. For protection operative must wear gloves, helmet and safety footwear. CISRS Level 1 Day 1 97 Ropes, Knots & Hitches Cotton Manila Hemp Polypropylene CISRS Level 1 Day 1 98 Ropes, Knots & Hitches Rolling Hitch This is the preferred knot for lifting tubes and is used in conjunction with a half hitch to prevent the tubes splaying. Tubes should be lifted in ones or threes. This not a rolling hitch knot CISRS Level 1 Day 1 99 Ropes, Knots & Hitches Timber Hitch The timber hitch is suitable for lifting scaffold boards and is used in conjunction with a half hitch to prevent the boards splaying. CISRS Level 1 Day 1 100 Ropes, Knots & Hitches Figure of Eight Knot Used to prevent the end of a rope slipping through a gin wheel. CISRS Level 1 Day 1 101 Loads & Weights Most commonly used & cheapest. Normal SWL of approx 64KG For SWL Follow The Suppliers / Manufacturers Data CISRS Level 1 Day 1 102 Centre Risk Assessment and Method Statement. Candidates to sign to state they fully understood. CISRS Level 1 Day 1 103 Bracing of Scaffolds CISRS Level 1 Day 1 104 Diagonal Bracing May Be Braced In 3 Directions CISRS Level 1 Day 1 105 Ideal Angle 45 Degrees Tolerance 35 To 55 Degrees CISRS Level 1 Day 1 106 Coupler Minimum 6.1kN May Use Swivels CISRS Level 1 Day 1 107 Tolerance CISRS Level 1 Day 1 108 Practical Exercise 2.1mtr X 2.1mtr scaffold bay CISRS Level 1 Day 1 109 Templates for tower scaffold 200mm 2.5m ledgers tubes 2.5m transom tubes 200mm CISRS Level 1 Day 1 2.1m 2.1m 110 CISRS Level 1 Day 1 111 Tower Scaffold To square the structure we need to use the formula? 345 CISRS Level 1 Day 1 112 300mm/3ft 400mm/4ft CISRS Level 1 Day 1 500mm/5ft 113 1.8m from the ground CISRS Level 1 Day 1 114 Scaffold Foundations and Ties Access and Egress CISRS Level 1– Day 2 1 Foundations Every scaffold structure must be ‘well founded’. This foundation must be capable of carrying the imposed load for the entire life of the scaffold. On hard surfaces, such as steel or concrete, standards may be placed directly on the surface using a base plate. On other surfaces, base plates and sole boards must be used to spread the load. The ground beneath the sole board must be level and properly compacted. CISRS Level 1– Day 2 2 Minimum Requirements 35mm 450mm x 220mm - (Area 1000cm² min) Best across two 220x 1500mm - (3400cm²) CISRS Level 1– Day 2 3 Foundations on Sloping Ground On slopes exceeding 1 vertical to 10 horizontal, a check may have to be made on the stability by a qualified engineer before erecting a scaffold. When using soft ground steps may be cut into surface as shown CISRS Level 1– Day 2 4 Scaffold Ties CISRS Level 1– Day 2 5 Tying to Facades CISRS Level 1– Day 2 6 Box Tie 6.1kN Standard duty A Ties 12.2kN Heavy duty ties if two tie tubes, butting tubes and fittings are used CISRS Level 1– Day 2 7 Tying to Facades Figure 11 Lip and Sway Ties 6.1kN standard duty A ties CISRS Level 1– Day 2 8 ILLEGAL LIP TIE CISRS Level 1– Day 2 9 Tying to steel work Girder Clamps CISRS Level 1– Day 2 10 Through Tie 6.1kN Standard A Ties CISRS Level 1– Day 2 11 Reveal Ties 3.5kN Light duty ties Maximum 50% total of reveal ties but where possible do not use. CISRS Level 1– Day 2 12 TG20 Tie Patterns CISRS Level 1– Day 2 13 Anchor Ties CISRS Level 1– Day 2 14 Masonry Anchors Various types of masonry anchors available for scaffold ties Ringbolt and socket anchor Anchor pushed to base of hole Expander plug hammered fully home using special punch. CISRS Level 1– Day 2 15 Masonry Anchors Proprietary tie and socket anchor CISRS Level 1– Day 2 16 Masonry Anchors Pig-tail hook eyebolt and plastic plug anchor CISRS Level 1– Day 2 17 Masonry Anchors - Testing CISRS Level 1– Day 2 18 `Raker’ used as a tie `Rakers’ can be used for scaffolds of up to 6m height. And at 6m Centres on the `rakers’. The correct angle for the `Raker’ tube should be not more than 2 vertical to 1 horizontal The maximum unsupported length of a Raker is 3m CISRS Level 1– Day 2 19 Raker CISRS Level 1– Day 2 20 Buttressing CISRS Level 1– Day 2 21 Why Tie scaffolds? CISRS Level 1– Day 2 22 Why Tie scaffolds CISRS Level 1– Day 2 23 Why Tie scaffolds ? CISRS Level 1– Day 2 24 Critical Ties Ties replace braces removed for access DO NOT REMOVE! Critical tie DO NOT REMOVE! Normal tie CISRS Level 1– Day 2 Critical ties Where ledger to ledger braces removed Where protective fan erected Where cantilevered stage is erected In centre of bridged scaffold 25 Access And Egress CISRS Level 1– Day 2 26 The following hierarchy should be considered: 1. 2. 3. 4. 5. 6. 7. Staircases or lifts in permanent structures Mechanical hoists for larger projects (with additional emergency access) Temporary staircases Ladder access towers with single lift ladders Ladder access towers with multiple lift ladders Internal ladder access with a protected ladder trap External ladder access using a safety gate or similar Source: NASC TG20:13 Section 8.1 CISRS Level 1– Day 2 27 Staircase An uniformly distributed load of 1.0kN/m2 Maximum height without design 10m CISRS Level 1– Day 2 28 Ladder Access Multiple Lift Ladders Ladder openings Min opening 450 wide. Max length 600mm Single Lift Ladders CISRS Level 1– Day 2 29 Hatches Hatches are fixed over the toe-board and sit flat onto the scaffold platform, users must close hatches behind them CISRS Level 1– Day 2 30 Access Gates It is good practice for the tube (standard / puncheon) which is offered to the gate to close against is fixed at two points using right angle couplers or band and plate. This shall offer the tube (standard / puncheon) a secure and solid fix. The NASC recommends that external ladder access is restricted to the first and second lift only. CISRS Level 1– Day 2 31 Access & Egress Methods Chicane - Alternative to gates and trap doors CISRS Level 1– Day 2 32 Ladders CISRS Level 1– Day 2 33 Ladder Rules Don’t use a ladder if you really need a scaffold Don’t carry objects while climbing Don’t use the top four ladder rungs Don’t allow two people on the ladder at the same time Don’t lean either side while on the ladder Don’t work near power lines or other electricity sources Don’t create makeshift ladders and do not put a ladder on top of boxes, barrels or bricks etc to gain extra height Don’t use a ladder in strong winds CISRS Level 1– Day 2 34 Ladder Inspection Check for: Splits and cracks Missing or loose rungs Twisting and warping Wear, tear and damage Non-slip feet Painted ladders Report all defects, label as defective, remove from site and destroy CISRS Level 1– Day 2 35 Ladders continued Must be set at an angle of 75 degrees or 4 in 1 ratio Where these requirements cannot be met with ladders other means should be used. CISRS Level 1– Day 2 36 Only used if risk assessment finds use of more suitable equipment not justified because of low risk & short duration or existing features of site which can not be altered Good surface, stable during use, long enough, max vertical distance 9m, secure handhold… CISRS Level 1– Day 2 37 Ladders will be fixed 4 vertical to 1 horizontal, (75o) Should extend at least 1.0m above landing platform place with the landing rung level or slightly above the level of the landing platform CISRS Level 1– Day 2 38 All ladders should be fixed top and bottom where possible. Where a long ladder is in use, an intermediate tie may be necessary to prevent undue swaying or sagging. As a minimum should be fixed at the top. CISRS Level 1– Day 2 39 The landing places should be kept clear of all material and should be provided with guardrails. Toe boards shall be provided on landing platforms where there is a risk of falling material or objects CISRS Level 1– Day 2 40 Square Lashing CISRS Level 1– Day 2 41 Interior Birdcage Scaffolding CISRS Level 1– Day 3 1 Birdcage Scaffolds TG20 compliant birdcages are erected inside an enclosed building and not subjected to wind loading. External birdcages are subject to bespoke design Typically one working platform at the top lift. Although the perimeter bays may be used for working platforms. Birdcage scaffolds may be: Free-standing Securely butted between permanent structures Tied to a permanent structure TG20 compliant birdcages available in load classes 1 -3. CISRS Level 1– Day 3 2 TG20 Birdcage Loading Top working lift may be loaded as followed: Load Class Max Loading Typical Use Max bay length Max bay width Transom target spans (kN/m2) 1 0.75 Inspection, access, very 2.1m light‐duty work. 2.1m (9 boards) 1.2m 2 1.5 Light duty work, plastering, stone cleaning, glazing. 1.9m 1.9m (8 boards) 0.9m 3 2.0 General building work, rendering, plastering. 1.7m 1.7m (7 boards) 0.9m These bay dimensions allow clearance for standards and transom couplers between the boards. Smaller bay sizes may be used to suit the site. CISRS Level 1– Day 3 3 TG20 Birdcage with perimeter lifts Used to allow access to the walls. Maximum of one perimeter lift to be loaded at any time. Loaded to the same load class as the birdcage. Max. 5 boards wide. CISRS Level 1– Day 3 4 TG20 Birdcage Maximum Heights 10.5m max. First lift may be a maximum of 2.5m Subsequent lifts at no more than 2.0m Free-standing internal birdcages a height to base ratio applies: Measured from the base to the top platform level. A ratio of 4 times the smallest base dimension (4:1). To a maximum of 10.5m Taller birdcages are possible but are subject to bespoke design. CISRS Level 1– Day 3 5 TG20 Birdcage Stability Birdcages may be of a greater height to base ratio (4:1) if they are securely butted against a permanent structure at the top lift every 2 bays. Temporary (or dummy) butting may be required for stability during erection or dismantle. Butting is normally achieved by extending the ledgers or principal transoms against a permanent structure at one end; and, Contact is made at the opposing end with either: A reveal pin An adjustable jack Or a butt tube fixed with right-angle couplers or parallel couplers. Packing is normally required to protect the surfaces. Butting tubes and packing should be checked as part of the statutory inspections. CISRS Level 1– Day 3 6 TG20 Birdcage Stability Ties can be used as an alternative to butting. Push-pull ties may be used at just one end of the birdcage. Tied at the top lift every two bays in both directions. The following tie duties are required depending upon the number of bays Plan retrained in the direction of the tie: Light-duty ties = up to 5 bays Standard duty ties = up to 9 bays Heavy duty ties = up to 18 bays Note that a combination of stability methods may be used e.g. freestanding in one direction and by ties or butting in the other. CISRS Level 1– Day 3 7 TG20 Birdcage Ledgers and Principal Transoms Ledgers and principal transoms must be fixed with RAC’s. Principal transoms can be fixed below the ledger so a uniform bearing surface is provided for boards. Board transoms are then placed on top of the ledgers with PC’s All free-standing birdcages must be constructed in this manner. CISRS Level 1– Day 3 8 TG20 Birdcage Class 2 and 3 Class 2 and 3 Birdcages – top lift ledgers connected to internal standards must be fixed with Class B couplers or supplementary couplers (checks) below. Board transom spacing (target span) is reduced to 900mm. Joints Any joints in the standards, ledgers and principal transoms should be made with sleeve couplers. Joints in standards should be staggered so that do not occur in adjacent bays in the same lift. As a minimum if four joints appear in the same bay one must be spliced. It is good practice for joints in ledgers to be staggered so that they do not fall in the same bay or adjacent lifts. Joints in ledgers in the top lift should be avoided in the end or penultimate spans where possible. If unavoidable they must be positioned within 300mm of the standard. CISRS Level 1– Day 3 9 Single lift birdcage and foot lifts A foot lift (foot tie) should always be provided for single-lift birdcage. Base lifts are formed with ledgers and principal transoms fixed with right-angle couplers. The foot lift can be extended throughout the birdcage or as a minimum should be provided in alternate bays (in both directions) to form boxes. Foot ties can be used intermittently to attach bracing fixed to transoms at the base. CISRS Level 1– Day 3 10 Birdcage Bracing Bracing is required in each direction to stiffen the birdcage. The bracing pattern depends on whether the scaffold is tied/butted or free-standing. Bracing tubes can be fixed to the standards with swivel couplers or fixed ledger to ledger or principal transom to principal transom with right-angle couplers. All bracing should be fixed within 300mm of the node point. Braces connected to the standard or foot lift at the base not more than 300mm above the base plates. It is permissible to use different brace patterns in different directions, or it may be simpler to use the free-standing pattern for both (e.g. if a birdcage is tied or butted in one direction and free-standing in the other direction). CISRS Level 1– Day 3 11 Bracing arrangements for a tied or butted interior birdcage Single bay bracing may be used. At least one bay should be braced in each direction. May be zig-zag or chased pattern. Must be fixed at every lift from the base. Temporary butting tubes or ties should be used during erection and dismantle. Alternatively, the free-standing brace pattern may be adopted. CISRS Level 1– Day 3 12 Bracing arrangements for a tied or butted interior birdcage Every frame must be braced in the bay through the birdcage. CISRS Level 1– Day 3 13 Bracing arrangements for a free-standing interior birdcage Braced in each direction with continuous diagonal bracing. They may be continuous tube or individual tubes for ease of erection. Every frame must be braced in the bay through the birdcage. In each direction each line of standards must have at least 2 lines of bracing in opposite directions. At least one set of bracing must extend to the top lift. The other set must extend to the top or where it overlaps or meets with the first set. Generally the two sets of bracing must start in either the end bays or penultimate bays. Single-lift birdcages >3 bays the braces must start in the next to end bays. Continuous bracing should be chased or repeated until it reaches the top lift. CISRS Level 1– Day 3 14 Bracing arrangements for a free-standing interior birdcage Long birdcages where both directional braces meet the top lift, there are a number of bays permitted between without bracing. For very large birdcages additional bracing is required. For 3 sets one must be opposing. For 4 sets two must be opposing. CISRS Level 1– Day 3 15 Bracing arrangements for a free-standing interior birdcage Shows a 3 lift birdcage with 2 bays without bracing. CISRS Level 1– Day 3 16 Bracing arrangements for a free-standing interior birdcage Two sets of bracing in opposing directions One must extend to the top lift. The other must extend to the top lift or where it overlaps or meets the other brace. CISRS Level 1– Day 3 17 Bracing arrangements for a free-standing interior birdcage A minimum of one bay must be braced in the opposite direction if the first brace extends to the top lift and the end bay (as shown here). CISRS Level 1– Day 3 18 Bracing arrangements for a free-standing interior birdcage One set must reach the top lift. Zig-zag or chased pattern. Minimum of one set of bracing in the opposite direction CISRS Level 1– Day 3 19 Bracing arrangements for a free-standing interior birdcage Single-lift birdcages >3 bays - bracing must start in the penultimate bays. CISRS Level 1– Day 3 20 Bracing arrangements for a free-standing interior birdcage Single-lift birdcages a maximum of 3 bays between sets of bracing. CISRS Level 1– Day 3 21 Statutory Scaffold Inspection (Brief) CISRS Level 1– Day 3 22 Inspections Scaffold inspections to be done :– Before first use. After adverse weather. After alteration. Inspected every 7 days. All Scaffold Inspections should be carried out by a competent person CISRS Level 1– Day 3 23 User Information & Tagging Scaffold tagging systems are a good practice these are also a legal requirement within the GCC regions. Warning signs are for danger areas and incomplete scaffolds A range of scaffold tag systems are commercially available CISRS Level 1– Day 3 24 User Information & Tagging The ‘red’ do not use sign should be displayed as soon as possible during construction, in addition to any other scaffold incomplete signs required. The tag holders should be positioned at each access point. Note the red do not use sign can only be an interim arrangement until suitable measures can be taken to physically restrict access CISRS Level 1– Day 3 25 User Information & Tagging Following the commissioning inspection a tag insert must be completed with the relevant data and inserted in each holder. The Scaffold Inspector completes the insert after each inspection (usually every 7 days). If a defect or hazard is identified the scaffold tag insert should be removed to display the prohibition ‘do not use scaffold’ sign Scaffold Contractor must be notified directly and the insert returned to the Scaffolding Contractor CISRS Level 1– Day 3 26 Scaffolding Components, Definitions & Terminology CISRS Level 1– Day 4 1 Scaffolding Components NASC Technical Guidance 20 (TG20) requires tube and fitting scaffolding materials to the following standards: Tube - BS EN 39:2001 Type 4 (4mm wall thickness)* Fittings – BS EN 74 Boards – BS 2482 Ladders – BS EN 131 * Note: Aluminium and other EN39 types of tube are used by contractors, however would require design input. CISRS Level 1– Day 4 2 Scaffolding Components - Tube BS EN 39 requires the marking of steel scaffold tube to determine its specification. Maximum length 6.4m Steel tube - EN39 - SB - 4 - E Denomination Corrosion protection EN Number (Equivalent to BS 1139) Type of manufacture ‘S’ = Seamless ‘W’ = Welded ‘A’ = Composition specified ‘B’ = Silicon Content <0.05% ‘C’ temporarily painted ‘D’ paint coated ‘E’ hot dip galvanised ‘R’ no protection (black) CISRS Level 1– Day 4 Wall Thickness ‘type 4’ = 4mm 3 Scaffolding Components – Tube Common defects CISRS Level 1– Day 4 4 Scaffolding Components - Base Plate Main function to distribute load from standard Measure minimum 150mm by 150mm Shank minimum 50mm height centre of plate Min steel thickness of 5mm Aluminium at least 7mm thickness On sloping surface suitable 150mm packing should be used to maintain level bearing 50mm Shank 150mm CISRS Level 1– Day 4 5 Scaffolding Components - Fittings Right Angle Coupler (RAC) (90 Degree Coupler or Double Coupler) Various types available - commonly drop forged or pressed steel Class A - Safe working slip load of 6.1kN Class B - Safe working slip load of 9.1kN CISRS Level 1– Day 4 6 Scaffolding Components - Fittings Swivel Coupler Various types available - commonly drop forged or pressed steel Class A - Safe working Slip Load of 6.1kN Class B – Safe Working Slip Load of 9.1kN CISRS Level 1– Day 4 7 Scaffolding Components - Fittings Putlog Coupler (Single or Clip or Wrap-over) Various types available – pressed steel body with either forged or pressed steel gate. Safe working slip load of 0.63kN CISRS Level 1– Day 4 8 Scaffolding Components - Fittings Sleeve Coupler Safe working load in tension of 3.6kN Class A Safe Working load in tension of 5.5kN Class B CISRS Level 1– Day 4 9 Scaffolding Components - Fittings Expanding Joint Pin or Spigot Pin No safe working load in tension Should only be used in standards under axial compression Should not be use in axial tension If used horizontally or diagonally in tension the joint must be spliced. CISRS Level 1– Day 4 10 Scaffolding Components - Fittings Girder Coupler Must be used in pairs. Safe working slip load varies depending upon application and the manufacturer. Engineers to refer to manufacturer’s data. CISRS Level 1– Day 4 11 Scaffolding Components - Fittings Board Couplers Used to fix boards down CISRS Level 1– Day 4 12 Working Platform – Guardrails Top guard rail 950mm (min) above working platform Unprotected gap no greater than 470mm Toe board 150mm (min) high CISRS Level 1– Day 4 13 Compression and Tension 150 kg Tube in Compression Splice Tube in the Tube Tension spigot CISRS Level 1– Day 4 14 Tubes Through Fittings The Transom tubes should be sufficiently long to span the width of the scaffold allowing a minimum projection of 25mm beyond the coupler CISRS Level 1– Day 4 15 Scaffolding Components - Scaffold Boards Width 225mm (9”) Hoop Iron Gang-nail plate Depths 38mm (1 1/2”) 50mm (2”) 63mm (2 1/2”) Lengths 3.90m (13ft) 3.00m (10ft) 2.40m (8ft),1.80m (6ft)* BS 2482 : 2009 Specification for timber scaffold boards Max Spans 38mm = 1.2m – 50mm = 2.5m - 63mm = 3.25m Short boards less than 2.13m should be tied down to prevent tipping and good practice is to support on at least 3 transoms. CISRS Level 1– Day 4 16 Scaffolding Components - Scaffold Boards Platforms constructed from timber boards or decks of other materials are referred to as ‘boards’. BS2482 Timber board (softwood) BS2482 Board (with nail plate option) LVL Board (Laminated Veneer Lumber) Composite Plastic Board CISRS Level 1– Day 4 17 Scaffolding Components LVL Scaffold Boards Laminated Veneer Lumber (LVL) Scaffold Boards LVL Boards may be used to erect TG20 Compliant Scaffolds, providing the following conditions are met: Target span should be at least 1.2m Equivalent strength and stiffness to a 38mm BS2482 timber board The weight of the LVL board should not exceed that of a softwood board of the same length, otherwise the safe height may be reduced. CISRS Level 1– Day 4 18 What should you look for when handling scaffold boards? Split Boards Rotten Boards CISRS Level 1– Day 4 Loose / Missing Hoop Irons CISRS Level 1– Day 4 19 Nails 20 Tyre Marks Bombing CISRS Level 1– Day 4 21 Notched Boards Notched boards should be avoided where possible CISRS Level 1– Day 4 22 Score Marks Why should we not paint boards? It can hide defects CISRS Level 1– Day 4 23 Prefabricated Components Ladder Beams, Unit Beams and Lightweight Aluminium Beams Refer to manufacturers data for safe use and design information Never mix different types of beams CISRS Level 1– Day 4 24 System Scaffolding Welded Pressing Cup Type Rosette Type Kwikstage Cuplok Layher Haki Plus 8 Modex Climastage Tradlock Plettac K Lock Scaffom Genlock Peri Up CISRS Level 1– Day 4 25 Independent Scaffolds CISRS Level 1– Day 4 26 Work at Height Regulations 2005 Schedule 3 – part 2 additional requirements for scaffolding 7) Strength & stability calculations for scaffolding shall be carried out unless… a) A note of calculations, covering the structural arrangements contemplated is available; or, b) It is assembled in conformity with a generally recognised standard configuration. TG20 is a generally recognised standard configuration for traditional tube and fitting scaffolds CISRS Level 1– Day 4 27 NASC Safety & Technical Guidance TG20 is the Manufactures Instructions for Tube and Fitting scaffolds The National Access & Scaffolding Confederation is the nationally recognised industry association for scaffolding NASC produces a series of technical and safety guidance notes CISRS Level 1– Day 4 28 TG20 NASC Technical Guidance (TG) Guide to Good Practice for Scaffolding with Tubes & Fittings Introduced November 2013 2 Volumes Volume 1 – Operational Guide, supported by the eGuide software Volume 2 – Design Guide User Guide for awareness of TG20 and principle requirements CISRS Level 1– Day 4 29 TG20 Operational Guide Comprehensive guide to good practice Tube and fitting access scaffolding Guidance for the erection and use of common steel access scaffolds for: Construction Maintenance Repair Demolition Or similar works. Provides clear definitions for TG20 Compliant Scaffolding designed by structural calculation to BS EN 12811. TG20 Compliance Sheets demonstrate that the scaffold configuration does not need bespoke design. CISRS Level 1– Day 4 30 TG20 eGuide Supplements TG20 Operational Guide for the production of TG20 Compliance Sheets. Includes standard configurations for: Independent Scaffolding Putlog Scaffolding Loading Bays Towers Chimney Scaffolds Interior Birdcages eGuide provides Compliance Sheets for a range of independent scaffolding variations that have traditionally required bespoke design (e.g. bridging) CISRS Level 1– Day 4 31 TG20 Design Guide Provides comprehensive technical guidance for the interpretation and application of BS EN 12811. Includes related structural design standards Intended for use by scaffolding designers, temporary works engineers. Also applies to all those involved in the design and manufacture of scaffolding structures and equipment. CISRS Level 1– Day 4 32 TG20 Compliance Sheets Demonstrates compliance and that bespoke design is not required. Typical Scaffolds included in TG20 Operational Guide (Chapter 03). Wider variations included in the TG20 eGuide. Design advice must be sought for any scaffold outside the scope of a TG20 Compliance Sheet. CISRS Level 1– Day 4 33 TG20 eGuide Demonstration CISRS Level 1– Day 4 34 Independent Scaffolds CISRS Level 1– Day 4 35 Independent Scaffolds Most commonly used scaffold in the industry 2 Lines Of Standards Supporting Decking Each Row Parallel To Building Inner Row Close As Possible To Building CISRS Level 1– Day 4 Distance Between Rows Small As Necessary Inside Row May Be Set Back 300mm From Building To Allow Inside Board. Note: If a risk of a person or materials falling than a board must be fitted or guardrail fixed. 36 Main transoms Intermediate transoms Ledger Standards Foot Tie Sole Boards CISRS Level 1– Day 4 Ledger brace Sway brace/face brace 37 Standards (Cont) Maximum lift height of 2m except where access for the public is required under the first lift, a height of 2.7m is permissible, provided the first level is tied at alternate standards. CISRS Level 1– Day 4 38 HOW IMPORTANT IS IT TO STAGGER SLEEVES IN SCAFFOLDS CISRS Level 1– Day 4 39 Independent Tied Scaffolds Joints in Standards Joints in standards are preferably made with sleeve couplers. Spigot joint pins may be used, but must not be placed in tension, unless spliced. Ideally, joints in standards should be staggered so that adjacent standards are not joined within the same lift. CISRS Level 1– Day 4 40 Independent Tied Scaffolds Joints in standards No more than 3 out of four standards in a bay can be jointed in the same lift. If all 4 standards in a bay have joints then 1 must be spliced. If the scaffold extends above the building, joints should be avoided in the projection area to avoid ‘lifting-off’ For projected and free-standing scaffolds, standards should be joined that prevent lifting-off e.g. by splicing joints. CISRS Level 1– Day 4 41 Independent Tied Scaffolds Joints in standards Four joints can be in one bay providing at least one is spliced CISRS Level 1– Day 4 42 Independent Tied Scaffolds Joints in Ledgers Joints in ledgers at the same and adjacent lifts should not normally occur in the same bay. Should be made with sleeve couplers CISRS Level 1– Day 4 43 Independent Tied Scaffolds Joints in ledgers Joint may occur anywhere along the ledger. Except when the lift supports a cantilever platform, where joints must be within 300mm of a standard or spliced. CISRS Level 1– Day 4 44 Independent Tied Scaffolds Joints in ledgers No adjacent joints in the same bay, unless there is a continuous guardrail fixed on RAC’s Joints in guardrails are permitted anywhere, except if the scaffold is: Sheeted in ‘Extreme’ wind. Sheeted exceeding 30m height in ‘High’ winds. Then any joints should be within 300mm of the standards or spliced. CISRS Level 1– Day 4 45 CISRS Level 1– Day 4 46 CISRS Level 1– Day 4 47 Independent Tied Scaffolds Joints in ledgers No adjacent joints in the same bay and lift horizontally One joint MUST be spliced! CISRS Level 1– Day 4 48 Independent Tied Scaffolds Double Standards Also referred to as ‘Secondary Standards’ Maximum safe height of a scaffold is limited by the capacity of the standards. Double standards may be used to achieve the required height under the guidance of a TG20 eGuide compliance sheet or by an engineer’s design. Some designs may specify triple standards or more. CISRS Level 1– Day 4 49 Independent Tied Scaffolds Fixing Double Standards The secondary standard should be fixed immediately adjacent to the primary standard. Fixed with RAC’s to the ledgers. Supported on their own base plates. Sole boards - see previous requirements under foundations. The eGuide Compliance sheet specifies the required height of the secondary standard. Note that double standards are not normally required for the full height. CISRS Level 1– Day 4 50 Independent Tied Scaffolds Double Standards at bridges Double standards may be required to support a scaffold bridge as specified by a TG20 Compliance Sheet or design (see bridging later). Used to transfer loads to foundations and the load exceeds the capacity of a single standard. The secondary standards should be positioned nearest to the span and fixed with RAC’s to the top and bottom cords of the beams. Double standards should be extended to the upper most beam where multiple bridges are used. CISRS Level 1– Day 4 51 Transoms Main Transoms Join the ledgers and standards together. Fixed within 300mm of standards for non boarded lifts and 150mm on boarded lifts. Intermediate transoms Intermediate transoms are there to support the boards max 1.2m CISRS Level 1– Day 4 52 Structural Transom Transom on Putlog couplers Supplementary Transom fixed below with right angle or swivel couplers. Note: This would reduce head clearance. CISRS Level 1– Day 4 53 Additional Terminology First lift Standard spacing (or bay length) Scaffold width Lift height or ledger spacing Foot ties, foot lifts or kicker lifts CISRS Level 1– Day 4 54 Independent Tied Scaffolds Ledger Bracing Ledger bracing is import in stiffening and stabilising tube and fitting scaffolds. Ledger bracing was traditionally provided by connecting the inner ledger to the outer ledger of an adjacent lift using right-angle couplers. Swivel couplers can be used to fix ledger bracing to the standards. In either case the connections must be within 300mm of the node point. The direction of the bracing does not affect the structural stability of the scaffold. CISRS Level 1– Day 4 55 Independent Tied Scaffolds Ledger Bracing Connections must be within 300mm of the node point. CISRS Level 1– Day 4 56 Independent Tied Scaffolds Ledger Bracing Frequency Ledger bracing should be fixed to alternate pairs of standards at all lifts. For a single elevation of scaffolding the end frames should always be ledger braced. For an odd number of bays an additional set of ledger bracing will be required. CISRS Level 1– Day 4 57 Independent Tied Scaffolds Ledger Bracing Frequency For scaffolding with corner returns the ledger bracing starts from the first pair of standards at each elevation. CISRS Level 1– Day 4 58 Independent Tied Scaffolds Ledger Bracing options Dog Leg (Zig Zag) Same way Same way CISRS Level 1– Day 4 59 Independent Tied Scaffolds Façade Bracing CISRS Level 1– Day 4 60 Independent Tied Scaffolds Façade Bracing Also known as ‘Sway’ or ‘Face’ bracing Single bay façade bracing is the preferred method, as it is the easiest to construct. One façade brace in every 6 bays Must reach from the base to the top lift Ideally set at angle of 45° with a range of 35° and 55° The direction of façade bracing does not affect the structural performance or stability of the scaffolding. CISRS Level 1– Day 4 61 Independent Tied Scaffolds Façade Bracing For elevations up to 6 bays wide the bracing can be located anywhere to suit the site. Elevations more than 6 bays the bracing must be spaced so that the interval between does not exceed 6 bays. CISRS Level 1– Day 4 62 Independent Tied Scaffolds Façade Bracing Fixed to a structural transoms with doubles at each lift or each pair of standards with swivels Façade braces to be fixed within 300mm of the intersection (Node Point) and within 300mm of the ground. CISRS Level 1– Day 4 63 Independent Tied Scaffolds Façade Bracing If the shape of the scaffold means it is not possible to brace from the base to the top lift (as shown here), then additional lifts should be separately braced. CISRS Level 1– Day 4 64 Independent Tied Scaffolds Single Bay Façade Bracing CISRS Level 1– Day 4 65 Independent Tied Scaffolds Continuous Façade Bracing Must be fixed at each node point. If jointed Class B sleeve couplers should be used. If spigot joint pins are used then they must be spliced. Alternatively tubes may be overlapped by at least 300mm and connected with two parallel or swivel couplers. CISRS Level 1– Day 4 66 Independent Tied Scaffolds Continuous Façade Bracing For taller facades the brace pattern will need to be repeated. CISRS Level 1– Day 4 67 Loading and Duty CISRS Level 1– Day 4 68 BS EN 12811 Load Classes BS EN 12811 defines six load classes TG20 caters for load classes 1 to 4 Load Class Maximum Load kN/m2 1 0.75 2 1.5 3 2.0 4 3.0 5 4.5 6 6.0 CISRS Level 1– Day 4 69 TG20 Load Classes Load Class 1: Very light duty scaffolding Uniform load of 0.75kN/m2 (approximately 75kg per m2) Typically used for inspection, access and light cleaning (e.g. window cleaning). No storage of materials. 3 to 5 boards wide + 1 inside board. Maximum Bay Length 2.4m Maximum Transom Span 1.2m CISRS Level 1– Day 4 70 TG20 Load Classes Load Class 2: Light duty scaffolding Uniform load of 1.5kN/m2 (approximately 150kg per m2) Typically used for plastering, painting, stone cleaning, glazing or pointing. 4 to 5 boards wide + 1 inside board Maximum Bay Length 2.4m Maximum Transom Span 1.2m CISRS Level 1– Day 4 71 TG20 Load Classes Load Class 3: General purpose scaffolding Uniform load of 2kN/m2 (approximately 200kg per m2) Typically used for general building work including brickwork, window and mullion fixing, rendering and plastering. 4 to 5 boards wide + 2 inside boards Maximum Bay Length 2.0m Maximum Transom Span 1.2m CISRS Level 1– Day 4 72 TG20 Load Classes Load Class 4: Heavy duty scaffolding Uniform load of 3kN/m2 (approximately 300kg per m2) Typically used for heavy masonry work, concrete blockwork, and heavy cladding. 4 to 5 boards wide + 2 inside boards Maximum Bay Length 1.8m Maximum Transom Span 0.9m CISRS Level 1– Day 4 73 Platform Loading TG20 Compliant Independent Scaffolding may be fully boarded or partially boarded. There is a difference between a boarded lift and a working lift (also referred to as ‘in service’) BS EN 12811 and TG20 allows for: One lift loaded with personnel and materials (100%) per elevation. Plus, one other lift loaded to 50% per elevation. Working lifts do not need to be adjacent lifts. Note that all decking must be capable of withstanding a minimum 1.5kN of loading to accommodate personnel (BS EN 12811). Should you require more working lifts simultaneously loaded then design advice should be sought. CISRS Level 1– Day 4 74 Platform Loading Inside boards loading TG20 Compliant Independent Scaffolding constructed with inside boards or platforms should only be loaded to a maximum of 0.75kN/m2 If it is necessary to fully load inside boards to the same loading as the main platform, then design advice must be sought. CISRS Level 1– Day 4 75 Platform widths The Work at Height Regulations require sufficient space for working and the safe passage of people and materials BS EN 12811 requires a 500mm clear width. This can be achieved with 3 x 225mm scaffold boards (675mm) CISRS Level 1– Day 4 76 Lift Heights and Headroom TG20 Compliance Sheets allow lifts of up to 2m Designs are available in the TG20 eGuide of up to 3m BS EN 12811 requires a clear headroom of 1.9m. However some structural features may encroach this distance (e.g. plan bracing, tie tubes etc.). Therefore 1.75m is permitted. CISRS Level 1– Day 4 77 Decking Decking should be BS 2482 scaffold boards or equivalent Boards should same length and nominal thickness. Groups of boards are referred to as a ‘fleet’ CISRS Level 1– Day 4 78 Decking Maximum and minimum overhang (measured centre transom) CISRS Level 1– Day 4 79 Decking Stop end Toeboard 6mm Polypropylene Rope (TG12) Board Retainer (Limpet) Board Retainer (Left & Right) CISRS Level 1– Day 4 80 Acceptable Gaps… 50mm gaps created by protruding standards, providing people below are protected from falling objects. Client to specify if gaps between platform boards and inside boards are to be covered, otherwise 50mm gap is acceptable. Consider access beneath working platforms and falling object risk A ‘service’ gap to allow the performance of a task. Kept as small as possible and no greater than 225mm >225mm then suitable compensatory measures must be taken. CISRS Level 1– Day 4 81 Working Platform - Gaps Consider the need for service gaps No lateral gaps in guardrails save for access and egress The following may be classed as acceptable gaps: 50mm gaps created by protruding standards, providing people below are protected from falling objects. A ‘service’ gap to allow the performance of a task. Kept as small as possible and no greater than 225mm >225mm then suitable compensatory measures must be taken. CISRS Level 1– Day 4 82 Working Platform ‐ Gaps Methods of Controlling Falling Objects CISRS Level 1– Day 4 83 Working Platform - Toeboard Minimum Toe Board height 150mm Maximum gap from toe board to guard rail 470mm Materials must not be able to fall from scaffold Toe Boards Fixed In 2 Places To Inside Of Standards Risk assessment to establish whether toe boards are required if there is no risk of falling materials e.g. staircase landings for access and egress only CISRS Level 1– Day 4 84 Toe boards Secured at two points per toe board Fixed to the inside of the standards Must resist a minimum horizontal load of 0.15kN CISRS Level 1– Day 4 85 Cladding Plastic sheeting and debris netting are typical forms of cladding. Clad scaffolding attracts significant wind forces (the sail effect). Proprietary steel cladding systems are available for scaffolding. Large advertising hoardings and signs increase wind loading so design advice should be sought. CISRS Level 1– Day 4 86 Cladding Debris netting Designed for light debris containment in mild weather conditions. Does not provide weather protection. Low permeable netting can increase the wind drag along the façade – more than plastic sheeting. Fixed in accordance with the manufactures instructions but at least at 1m intervals to the ledgers and principal guard rails. Should be fixed to the outside. CISRS Level 1– Day 4 87 Cladding Plastic Sheeting Various grades are available, including flameresistant (conforming to BS5867-2 or BS EN 13501). Fixed in accordance with the manufactures instructions but at least at 1m intervals to the ledgers and principal guard rails Should be fixed to the outside. CISRS Level 1– Day 4 88 Cladding Compliant Scaffolding with Sheeting and Netting TG20 includes compliance sheets for independent scaffolding with sheeting and netting. TG20 tie layouts require additional ties to the top lift. Guidance is also provided for bracing when cladding that is fixed above the top guard rail. CISRS Level 1– Day 4 89 Tower Scaffolds CISRS Level 1 1 Tower Scaffolds Free- Standing Tower Industry best practices has provided guidance for the flowing type of tower . Internal Tower External Tower Tied Tower Lift Shaft Tower Maximum heights are determined by base dimensions CISRS Level 1 2 Tower Scaffolds A tower is a structure that is tall in proportion to its width and length. For the purpose of this course a tower has four standards. A tower that has multiple bays may be considered as a birdcage or independent scaffold. A tower may be: Tied to a permanent structure like a tied independent Securely butted between permanent structures such as a lift shaft tower. Free-standing not depending on another structure for stability or rigidity. Mobile towers with casters by Design ONLY CISRS Level 1 3 Tower Scaffolds Supported by only 4 Standards, tower must be erected on firm and level foundation Bracing on all 4 sides Non boarded lifts to have transoms double to double or band and plate connection Must be plan braced Minimum standard spacing of 1.2m and Max of 2.7m All Ledger/transom to standard connections except on a boarded lift should be by Double Coupler Only 1 working lift unless designed CISRS Level 1 4 Tower Scaffolds Ideally every lift would be boarded, however fewer lifts may be boarded and multiple lift ladder access used if justified by risk assessment. At least two lifts should be boarded for external towers to help resist overturning. Ladders should be inclined where possible (4:1) Vertical ladders may be used if the dimensions of the tower necessitate. Ladders should face the shortest side, if rectangular. Rest platforms should be ideally positioned every lift, however must not exceed a maximum of 9m Ladder traps should be protected. CISRS Level 1 5 Tower Scaffolds Tower Load Classes Load class Maximum loading Maximum Base Dimensions Maximum Height for : Interior Tower 4×SBD / Exterior Tower 3×SBD 1 0.75KN/m2 2.7M×2.7M 10.8M 8.0M 2 1.5KN/m2 2.1M×2.1M 8.4M 6.3M 2.0KN/m2 1.8M×1.8M 7.2M 5.4M 0.75KN/m2 2.7M×2.7M 34M N/A 3 Lift Shaft CISRS Level 1 6 Tower Scaffolds Maximum Height The height to base ratio applies to all freestanding tower scaffolds. Internal Static 4 x SBD (Smallest Base Dimension) External Static 3 x SBD CISRS Level 1 7 Tower Scaffolds Height is measured from base to top lift ignoring handrails. Example: Internal Static Tower 2.4m long x 2m width SBD = 2m Ratio 4 x Smallest Base Dimension 4 x 2m = 8m high CISRS Level 1 8 Tower Scaffolds Brace fixed with RAC or Swivels 300mm of node Braced all sides for stability. Chase the Brace Plan brace fixed with RAC 300mm of node at: Base Alternate lifts Below working platform. Smallest Bay size - 1.2M Recommended Bay Size 2.4M Largest Bay Size – 2.7M CISRS Level 1 9 Tower Scaffolds Plan bracing in a Tower scaffold should ALWAYS occur at the BASE LIFT, EVERY OTHER LIFT & UNDER THE TOP LIFT Plan Brace CISRS Level 1 10 Tower Scaffolds Free-standing towers are static and may be erected as: An internal tower within an enclosed building that shields the wind. An external tower used outdoors or within a structure exposed to the wind. Erected in accordance with a BS EN 12811 or compliance sheet otherwise bespoke design is required. CISRS Level 1 11 Tower Scaffolds Maximum lift height 2.0m Guard rails must be fixed to standards with RAC’s Braced on all four sides. Plan braced at alternate lifts, including the top lift. Ledgers and end transoms connected to standards with RAC’s. Board transoms may be fixed to above the ledgers with PC’s. Alternatively Band and Plate couplers may be used. Transoms should be fitted across the shortest span (if rectangular). CISRS Level 1 12 Tower Scaffolds Ideally every lift would be boarded, however fewer lifts may be boarded and multiple lift ladder access used if justified by risk assessment. At least two lifts should be boarded for external towers to help resist overturning. Ladders should be inclined where possible (4:1) Vertical ladders may be used if the dimensions of the tower necessitate. Ladders should face the shortest side, if rectangular. Rest platforms should be ideally positioned every lift, however must not exceed a maximum of 9m Ladder traps should be protected CISRS Level 1 13 Tower Scaffolds You should not lift loads up the outside of a tower unless specially designed & then on the narrow side You should not lean over guard rail CISRS Level 1 Ladder preferably internal if not then on narrow side. Staggered and hatches fixed. 14 Tower Scaffolds A foot tie is recommended. Ground should be level. If on a slope the measures are required to prevent slipping. External towers must be subject to a wind management system – dismantled , temporary ties or stabilised by other means if wind gust speeds exceed 40mph (18m/s). CISRS Level 1 15 Tower Scaffolds Mobile towers mounted on casters are typically prefabricated lightweight (aluminium or GRP) They are rarely formed from Tube and Fitting, therefore are classed as a special scaffold and require bespoke design. Prefabricated mobile towers must be manufactured in accordance with BS EN 1004 and used in accordance with the manufacturer's instructions. CISRS Level 1 16