Polymer Degradation and Stability 70 (2000) 31±37 www.elsevier.nl/locate/polydegstab Quantifying rubber degradation using NMR A.E. Somers a, T.J. Bastow b, M.I. Burgar b, M. Forsyth a,c, A.J. Hill b,* a Department of Materials Engineering, Monash University, Clayton, VIC 3800, Australia CSIRO Manufacturing Science and Technology, Private Bag 33, S. Clayton, MDC 3169, Australia c Department of Chemistry, Monash University, Clayton, VIC 3800, Australia b Received 24 February 2000; accepted 23 March 2000 Abstract Ageing can lead to the degradation of the tensile properties of natural rubber. The ageing process causes changes in the polymer segmental motion as well as the chemical structure, both of which can be monitored using nuclear magnetic resonance (NMR) spectroscopy. This work demonstrates that NMR can quantify rubber degradation due to ageing, and also that relatively simple NMR equipment can be used. This simpler equipment can be made portable and so could give a simple and fast indication of the condition of rubber in service. The 1H NMR transverse relaxation time, T2 , and the 13C NMR spectrum using cross polarization and magic angle spinning (CP MAS) for samples taken at various levels of a degraded natural rubber liner were compared. These experiments showed that, as the level of degradation increased, the 1H NMR transverse relaxation time decreased. The 13C spectra showed considerable peak broadening, indicative of decreased mobility with increased level of degradation as well as the presence of degradation products. Further investigations using lower powered NMR equipment to measure the 1H NMR transverse relaxation times of two dierent series of natural rubbers were also performed. This work has shown that this simpler method is also sensitive to structural and mechanical property changes in the rubber. This method of monitoring rubber degradation could lead to the nondestructive use of NMR to determine the condition of a part in service. # 2000 Elsevier Science Ltd. All rights reserved. Keywords: Rubber degradation; NMR spectroscopy 1. Introduction As a result mainly of its ¯exibility, wear and chemical resistance, rubber is utilized in many applications, especially in the mining and transport industries. Rubber is used for such things as tyres (wear resistance, ¯exibility), conveyor belts (¯exibility, chemical and wear resistance) and processing tank liners (chemical and wear resistance). Unfortunately, rubber performance with time degrades due to ageing, and the extent of this degradation is very dicult to predict [1]. This is because the rate at which a rubber degrades depends on many factors such as the operating temperature, chemical environment, loading conditions and type of rubber [1]. Ageing results in a loss of ¯exibility, abrasion resistance and elasticity. In some abrasive or erosive applications this time scale of degrading properties is not a concern as the rubber will be worn away before any serious loss of properties * Corresponding author. Tel.: +61-3-9545-2665; fax: +61-3-95441128. E-mail address: hill@cmst.csiro.au (A.J. Hill). occurs. For instance in most passenger car tyres and conveyor belts transporting highly abrasive material the part is worn out before any signi®cant ageing occurs. However, there are applications in which the rubber is in service long enough for the rate of degradation to determine its useful service life, such as conveyor belts transporting non-abrasive material and the sidewalls of re-treaded truck and aircraft tyres. In some cases this unpredictability of degradation rate can lead to catastrophic failure in service such as a conveyor belt breakage or tyre `blow out', which cause downtime and can be very dangerous [2]. At present inspection techniques for rubber condition rely upon observing the subsequent eects of ageing, which in many cases can be too late to prevent failure. For example, for steel cord reinforced conveyor belts electromagnetic techniques are used to observe the integrity of the steel cords within the rubber [3]. This technique can identify corrosion and delamination of the steel cord exposed to the atmosphere as a result of the rubber cracking and de-bonding due to age. Other inspection methods rely upon visually identifying cracks or tears in the rubber, which occur only after the 0141-3910/00/$ - see front matter # 2000 Elsevier Science Ltd. All rights reserved. PII: S0141-3910(00)00076-8 32 A.E. Somers et al. / Polymer Degradation and Stability 70 (2000) 31±37 rubber has degraded signi®cantly. These techniques do not assess the rubber condition; they can only identify the results of rubber failure, which often occurs in a very abrupt manner after signi®cant degradation has occurred. Rubbers consist of long, ¯exible polymer chains interconnected via physical or chemical cross-links. The density of cross-links for most applications must be sucient to give the rubber mechanical integrity so that it can bear loads and recover deformation. However, the cross-link density should not be so high that the polymer chains are immobilized, which would lead to a hard, brittle rubber. The optimum cross-linking between polymer chains gives a rubber the properties of good ¯exibility and elasticity leading to high wear resistance and resilience to ¯exing Ð two of the most important features of rubbers. Rubber ageing is a process in which a rubber loses some of its ¯exibility and elasticity with time due to chemical reactions occurring between the rubber and its environment. These reactions may change the polymer chain length, cross-link density and/ or chemical structure. The two main ageing processes in rubbers are oxidation and ozonolysis. Oxidation ageing generally occurs quite slowly at ambient temperatures, but is of greater consequence as the temperature is increased [4]. Oxidation of rubbers involves the reaction of free radicals present in the rubber with molecular oxygen. The free radicals can be formed by the decomposition of hydroperoxides, which are present in the rubber in minute amounts after processing. These reactions then lead to chain scission and/or increased cross-linking, depending on the type of rubber. For instance, oxidation of natural rubber is initially dominated by chain scission, which causes the rubber to soften. This softening is followed by an increase in cross-linking, which then leads to hardening. In the case of styrene±butadiene rubbers increased cross-linking dominates from the beginning leading to hardening of the rubber [4]. Both processes lead to a weaker, brittle polymer. Anti-oxidants incorporated in the rubber work either by reacting with any polymer peroxides present to form stable end groups, or by reacting with free radicals before they can react with the polymer main chain. At ambient temperatures the main ageing mechanism involves the presence of ozone in the atmosphere. Even the low ozone levels present in the atmosphere without pollution (as low as 0.1 ppm) are sucient to cause degradation in rubbers with main chain unsaturation. This is due to the high reactivity of ozone with carbon± carbon double bonds (i.e. unsaturated carbon bonds) present in rubbers such as natural rubber and styrene butadiene rubber [5]. The reaction with ozone leads to chain scission and the formation of polymeric peroxides, which can also increase the rate of oxidative ageing [6]. Anti-ozonants added to the rubber network hinder ozonolysis by reacting with ozone before it can react with the carbon±carbon double bonds. Despite the additions of anti-ozonants and anti-oxidants to rubbers the ageing processes still occur, if at a somewhat reduced rate. As mentioned, this rate of ageing depends on many factors, such as operating temperature, chemical environment and loading conditions, making it dicult to predict the condition of the rubber. It is therefore important to ®nd characterisation tools that can be readily used to assess the extent of ageing in rubbers. Nuclear magnetic resonance (NMR) spectroscopy is a characterisation technique that can identify dierent molecular environments and, in conjunction with NMR relaxation techniques, can be used to characterise molecular motions occurring in the NMR time scale (kHz to MHz frequencies). In the case of rubber ageing, processes are occurring in which both the molecular environment and the molecular motion of the polymer chains change due to chain scission, increased crosslinking and the presence of degradation products. Speci®c molecular changes can be accurately characterized with high-®eld laboratory NMR equipment (magnetic ®elds >7 Tesla) [7±9] whilst bulk average motional changes can be determined using much simpler, less costly NMR equipment which operate at lower magnetic ®elds (<1 Tesla). This type of lower-®eld equipment can be used in a portable form and has been utilized to investigate such things as sulfur contents in rubbers [10,11] and water content of mineral formations via bore holes [12]. To observe the speci®c chemical changes the resonance frequencies (chemical shifts) of the 13C nuclei, dispersed into a multi-line spectrum of the chemically distinguishable molecules, are used for tracking degradation reactions and products. Information about the molecular motion can be obtained from the transverse (spin±spin) relaxation of 1H, that is, observing the time after the protons are pulsed for the magnetic moments to dephase. The transverse relaxation experiments are performed by observing the protons, as opposed to the 13 C nucleus, as it would take far too long to obtain a useful result using 13C. This is because the natural abundance of 13C is less than 1% and the gyromagnetic ratio 1/4 that of 1H. This low abundance means there is little dipole±dipole interaction between 13C nuclei and so signals received from this nucleus are very speci®c, leading to a spectrum with narrow peak widths, which are extremely useful for identifying chemical structure. However, this low abundance and low gyromagnetic ratio results in a relatively weak signal. Since 1H is almost 100% abundant and has a higher gyromagnetic ratio, a much stronger signal is obtained and so much fewer scans are required to achieve a useful result. However, since the protons from dierent chemical positions interact so well the speci®city of the signal is reduced, resulting in broad peaks in the 1H NMR spectra. A.E. Somers et al. / Polymer Degradation and Stability 70 (2000) 31±37 Fortunately, for relaxation experiments this general response is sucient to obtain an accurate result for molecular mobility. Lower-®eld NMR equipment, robust and portable enough to be used in the ®eld, is also better suited to 1H relaxation measurements. The low ®eld used by such equipment means the signal to noise ratio is lower than for higher-®eld equipment and so it would not be possible to distinguish the signal from the noise if the 13C nuclei were targeted. The transverse relaxation curve obtained from a sample can give information relating to the elasticity and ¯exibility of a material. For `simple' systems, such as single component solids or liquids, the transverse relaxation curve generally follows the relationship: M t exp ÿt=T2 1 From Eq. (1) the transverse relaxation time, T2 , is extracted. The more restricted a molecules motion is, i.e. a solid as opposed to a liquid, the faster it will return to its initial condition (relax) after being excited and so the shorter its T2 . Unfortunately, in the case of rubber the relaxation curve is not so simple and this is due to the complex nature of rubber, as reported in the literature [7±9]. Rubber is a multi-component material, showing solid and liquid like behaviour. This leads to a complicated NMR relaxation curve, due to a distribution of correlation times for molecular motion in the rubber. The main forms of molecular motion within a rubber, which aect the transverse relaxation, are assumed to be the local segmental motions within the polymer chain, the overall motion of polymer chains between cross links and the motion of dangling chain ends [7]. The transverse relaxation function for rubbers is generally described as being due to two main contributing factors [7±9]. The ®rst is that of a gaussian behaviour corresponding to slight anisotropic behaviour of the local segmental motions within the chain, while the second is due to a pure exponential portion corresponding to the motions of dangling chain ends and chain lengths between cross-links. The motion of any small free molecules can form a long exponential tail, which is usually subtracted or ignored. The function can be approximated by [9]: ÿt t2 ÿt ÿ qM2 2 B exp M t A exp 2 T2 T2 where A represents the weight fraction of the network chains and B the weight fraction of the dangling chain ends, T2 is the transverse relaxation time, q is a measure of the anisotropic nature of the local chain motions and M2 is the second moment of their interaction. For this equation to be applicable the transverse relaxation curve obtained, M t, must only be due to the dipolar interactions of a certain group of proton couples, such 33 as methylene. When using the high powered NMR equipment it is possible to observe the relaxation of a single group, and thus use Eq. (2). In our experiments using equipment with a lower ®eld, however, the dipolar interactions of all protons must be observed in order to receive a strong enough signal. This means the transverse relaxation curve will be a composite of all these groups relaxation, since the various groups of protons involved in the decay of magnetization each have different responses [13]. Thus, Eq. (2) cannot be used to ®t the transverse relaxation curve obtained from the lower ®eld equipment. For this study we assume that the rubber relaxation curves follow a simple relationship, such as Eq. (1), and obtain an overall relaxation time, T2 . For a given rubber we assume that any changes in this T2 are due to degradation. This assumption can be made since, from Eq. (2), we see that any changes in the relaxation behaviour are due to changes in the density of crosslinks and/or dangling chain ends. These changes will only occur in a rubber through degradation or changes in the formulation. Whilst this approximation means the degradation process is not as fully characterized as it could be, it gives a simple method for quantifying the level of degradation. The goal is then to correlate the level of degradation to performance. The ultimate aim of this study is to identify a potential method for regularly assessing the condition of a rubber so its performance can be predicted and replacement can be scheduled before catastrophic failure occurs. In the present study we report on experiments using NMR to observe changes occurring within rubber due to degradation. We also characterize the behaviour of rubber samples of varying formulations. The NMR results are then compared to the mechanical performance of the rubber. 2. Experimental 2.1. Materials Three sets of natural rubber samples were used for the investigations detailed here: . Series (i): Initial investigations to determine if NMR could quantify degradation were carried out on a tank lining that had been exposed to chemical attack at elevated temperatures. The liner was analyzed because of the large dierence between the condition of the surface, which was obviously degraded, being hard and cracked, and the bulk, which still appeared to be in good condition. . Series (ii): A series of six industrial natural rubbers were then examined. These samples were cured using a semi-ecient vulcanization (semi EV) cure system, plus additional free sulfur ranging from 0 34 A.E. Somers et al. / Polymer Degradation and Stability 70 (2000) 31±37 to 3.5 parts per hundred rubber (phr). Semi EV uses low amounts of sulfur (0.5±1.5 phr) and high amounts of accelerator (2.5±1.5 phr) as compared to a conventional cure system (2±5 phr sulfur and 1.5± 0 phr accelerator). A sample with a semi EV cure system and no extra free sulfur will predominately contain mono and disul®dic cross-links [4]. As free sulfur is added, the cross-link length and density will increase. These materials were chosen to investigate the eect of cross-link type and density separate from any degradation products. The aim of studying this series was to see if the low ®eld NMR equipment could identify known changes within the rubber to a similar level as the higher ®eld instruments. . Series (iii): Finally, a single composition set of 16 industrial natural rubber samples were thermally aged at 100 C for periods of 0±240 h. These samples were investigated to evaluate low ®eld NMR techniques when the complexities of degradation processes are introduced in a controlled laboratory environment. Tensile tests were also performed on series (ii) and (iii) according to the standard method ASTM-D378 for comparison to the T2 values. 3. Results and discussion Fig. 1 shows the 13C CPMAS NMR spectra obtained from sample series (i), the aged rubber liner. Spectra were obtained for samples taken from the surface, subsurface (about 1 mm below the surface) and the bulk. At the top of Fig. 1 the chemical structure of the main repeat unit of natural rubber is shown, as well as the 2.2. Procedures and apparatus Several NMR techniques were used to investigate the above samples. Series (i) was examined using 13C high resolution NMR with cross polarization (CP) and magic angle spinning (MAS). The 1H transverse relaxation times, T2 , were also obtained for the series using a Carr±Purcell Meiboom±Gill (CPMG) pulse sequence [14]. These tests were conducted using a Varian Unity 300 NMR spectrometer operating at 75.45 MHz for the 13C and 300 MHz for the protons. 1 H transverse relaxation times were obtained for series (ii) and (iii) using low-®eld equipment, and these were compared to results obtained using high-®eld equipment. For the low-®eld experiments a Bruker IBM PC/20B Minispec spectrometer operating with a magnetic ®eld of 0.47 Tesla and a frequency of 20 MHz was used. For this equipment a Hahn spin-echo pulse sequence was found to give the best results. For the high-®eld experiments series (ii) was tested using a Bruker MSL 400, which has a magnetic ®eld of 9.4 Tesla and operates at a frequency of 400 MHz for protons while series (iii) was tested using the Varian Unity 300, having a ®eld of 7.1 Tesla and a frequency of 300 MHz. For these high-®eld, transverse relaxation experiments, the CPMG pulse sequence was used. The 1H NMR transverse relaxation curves obtained from the low- and high-®eld experiments for all series were ®tted to an exponential equation of the type: ÿ M t M 0 A exp ÿt=T2 from which T2 was extracted. Fig. 1. 13C CPMAS spectra for samples of natural rubber taken from dierent depths of a used liner. A.E. Somers et al. / Polymer Degradation and Stability 70 (2000) 31±37 proposed peak assignments for the resonance frequencies of the typical carbon atoms relating to the spectra. While only minor changes in the chemical structure can be seen between the bulk and the sub-surface spectra, there is a dramatic dierence between those of the surface and the sub-surface. Two main dierences in the spectra are clearly visible. Firstly, it can be seen that the peaks for the surface spectra have become much broader. This is mainly due to the fact that the resonance line width is related to the segmental polymer motion. If the molecule is free to move in any direction then the spectrum line width is narrow. If the motion of the molecule becomes restricted then the line width increases and this indicates that the material is becoming more `solid-like'. In terms of rubber degradation processes this would be consistent with the formation of extra cross-links restricting the motion of molecules. The second obvious dierence in the spectra are the appearance of extra peaks in the spectra of the surface sample, which can be identi®ed as belonging to the degradation products resulting from oxidation of the carbon±carbon double bonds. In this case the oxidation products, CHnO, can be seen in the region of 70±90 ppm. This is consistent with studies done on natural rubber degradation using XPS [15] and NMR [16] which shows the presence of epoxides, peroxides, hydroperoxides and alcohols as a result of degradation. The dierences between the spectra of the sub-surface and the bulk in Fig. 1 are much subtler than between the surface and the bulk. Slight broadening of the peaks and changes in the relative intensities of the sub-surface spectra can be seen. Since the spectra were obtained using cross-polarization the absolute integrated intensities of these peaks are not related to quantities but rather the eectiveness of the cross-polarization, which is clearly changing. This could mean that the interaction between certain protons and carbon atoms is changing, presumably due to the degradation process. From this experiment we can see that the degradation of the natural rubber article can be clearly identi®ed using NMR. By measuring the spectra at dierent depths in the material we have eectively investigated the degradation at various stages, from the bulk, which appears unaected, to the surface, which is in very poor condition. However, although the 13C NMR spectra are qualitatively useful in identifying degradation products, it is dicult to use such information quantitatively. From the 13C spectra in Fig. 1 we see that the peaks become broader as the degradation proceeds, which, as mentioned earlier, is due to molecular motion changes. As discussed, a quantitative measure of molecular motion that can be obtained using NMR is the transverse relaxation time, T2 , which could be used to give an indication of amount of degradation. Table 1 shows the 1H NMR T2 values of the methylene group for the same samples used to obtain the 35 Table 1 Transverse relaxation time (T2 ) at various depths of a degraded natural rubber liner Sample position T2 (ms) Bulk Sub-surface Surface 2.496 1.329 1.225 spectra in Fig. 1. In this case a dramatic dierence can be seen between the bulk and the sub-surface. In fact the sub-surface value for T2 is actually much closer to that of the surface. This is to be expected if the degradation is progressing through the material. These result show that the 1H T2 measurements are sensitive to the degradation of the liner. The 1H T2 measurements are less subjective than the 13C spectra as they give a quantitative measure of the level of degradation. Another advantage of measuring 1H T2 over 13C spectra is the reduction from hours to minutes in the time needed to gather reliable data. Fig. 2 shows the results for the T2 values as a function of free sulfur content obtained for series (ii) using highand lower-®eld NMR. It can be seen that the trends are similar for both the high- and lower-®eld instruments. This is an important result as it shows that both the much simpler low-®eld equipment and the high-®eld instrument are sensitive to changes in the rubber structure. Both results show the T2 values going through a minimum at around 1.5±2.5 phr of free sulfur. This indicates that the segmental polymer motion decreases with the addition of sulfur to a point, and then begins to increase, or level out, as more sulfur is added. In Fig. 3, we see the tensile strength plotted against free sulfur content for series (ii). Initially the tensile strength increases with free sulfur amount until around 1.5 phr of free sulfur, after which it drops rapidly and appears to level out. This trend is almost the exact opposite as that observed for the T2 s in Fig. 2, especially that seen Fig. 2. Comparison of transverse relaxation times (T2 ) obtained using low- and high-®eld NMR equipment of a semi EV cure natural rubber with 0±3.5 phr of additional free sulfur. 36 A.E. Somers et al. / Polymer Degradation and Stability 70 (2000) 31±37 Fig. 3. Tensile strength of semi EV cured natural rubber samples with 0±3.5 phr of additional free sulfur. Fig. 4. Comparison of transverse relaxation times (T2 ) taken using high- and low-®eld NMR equipment for natural rubber aged in an oven at 100 C. using the lower ®eld equipment. From these results we may assume that the same changes occurring within the rubber are responsible for both T2 and the tensile strength. As the free sulfur content is increased two changes will occur within the rubber. Firstly, the crosslink density will increase and secondly the length of the cross-links will increase. In the literature [17] it is stated that this characteristic change in the tensile strength with amount of sulfur for natural rubber is due to strain induced crystallization. For lower amounts of sulfur, and hence lower cross-link density, when a force is applied to the rubber the polymer chains become aligned in the direction of tension (i.e. strain-induced crystallization) giving the rubber good tensile strength properties. As more sulfur is added the cross-link density increases and when tension is applied the chains will again align in the direction of tension, but will not slide past each other to the same extent since more of them are now connected. This means more force must be applied to either break the cross-links or polymer chains for failure to occur. It is also known that as cross-link length increases the tensile strength increases [4] and so both an increase in cross-link density and cross-link length may be contributing to the increase in the tensile strength. However, as more sulfur is added the polymer chains will become so highly cross-linked that they will no longer be able to align to the direction of the applied force when a load is applied and, thus, the tensile strength decreases. As for the observed trend in the T2 , as the cross-link density increases, the polymer segmental motion becomes more restricted, thus leading to a decrease in T2 . As the cross-link length increases, the free mobility of the chain segments increases [4], and so T2 becomes longer. Presented in Fig. 4 is the change in T2 with ageing time at 100 C for the series (iii) samples tested with high- and lower-®eld NMR. Initially, as the ageing time increases, the T2 decreases rapidly for both test methods, while at longer ageing times this rate of decrease in T2 appears to plateau. The result obtained using the high powered equipment is consistent with similar experiments reported using such equipment [9]. The initial decrease in T2 values is obviously greater for the tests conducted with the high-powered equipment. This initial dierence in T2 behaviour may be because the lower-®eld equipment is not as sensitive to all of the changes occurring within the rubber as the high-®eld equipment may be. In this series of samples the changes within the rubber are quite complex. The trend seen using the high-®eld equipment has been explained in work by Knorgen et al. [9]. At short ageing times (0±20 h) there is a rapid decrease in the T2 , which is said to be due to further cross linking from any unreacted sulfur [9], at the end of which the cross-linking agent has reacted fully. After the initial rapid decrease there is an increase in T2 [9] due to cross-links being broken, and this process is known as reversion. The T2 then decreases again as bonds in the polymer backbone are destroyed leading to radical cross-linking and chain scission. It appears from Fig. 4 that the lower powered equipment is not as sensitive to the changes in the rubber over the initial stages of ageing. This may be due to the lack of speci®city of the low-®eld equipment. At longer ageing times, though, the two methods follow the same trend. These results indicate that at the long ageing times we are concerned with, the low-®eld method is as sensitive to the changes within the rubber due to degradation as the higher-®eld method. Since one of the main aims of the study was to compare the level of degradation as obtained using T2 to a performance level, Fig. 5 shows a comparison between tensile strength and T2 with ageing time. At the shorter ageing times the T2 value decreases at a faster rate than the tensile strength, while at longer ageing times the T2 seems to decrease at a slower rate than the tensile strength. As mentioned, the changes within the rubber due to the ageing are quite complex, and the various stages of cross-link completion followed by reversion and then radical cross-linking and chain scission may eect the tensile and T2 values dierently. Since the area A.E. Somers et al. / Polymer Degradation and Stability 70 (2000) 31±37 37 References Fig. 5. A comparison between the tensile strength and transverse relaxation time (T2 ), obtained using low-®eld NMR equipment, for natural rubber samples aged at 100 C. of importance is that of longer ageing times, where the degradation process is somewhat simpler, it appears that a relationship between these values could be developed. Such a relationship would be very useful in the non-destructive evaluation of rubber parts in service. To fully understand the eects of both the radical cross-linking and chain scission further investigations are required. Work is currently being undertaken to further develop a relationship between T2 and performance. 4. Conclusions The problem of evaluating rubber degradation in service over time is well known. It has been shown that high-®eld nuclear magnetic resonance spectroscopy is a technique that can be used to quantify this level of degradation. Relatively simple, lower-®eld NMR equipment was also shown to be sensitive to changes due to degradation within rubber. It was also shown that it might be possible to relate the degradation level evaluated with such techniques to performance variables, such as tensile tests. These techniques could lead to testing rubber articles non-destructively in the ®eld using transverse relaxation measurements and predicting when these rubber parts should be replaced to prevent unexpected failure. [1] Mardel JI, Somers AE, Forsyth M, Hill AJ. Elastomer durability and wear performance in mining environments. Materials Australasia 1997;29:18±20. 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