General Laboratory Safety Training Presented by Martina Schmeling Adapted from UC Davis Staying safe means that you… • Read labels on containers of chemicals • Read Material Safety Data Sheets (MSDS) • Handle chemicals with care • Use correct protective clothing and equipment • Remember emergency procedures Chemical Labels • Every container of chemicals is labeled by the manufacturer. • The label will tell you – Name of chemical – Name, address and emergency phone number of manufacturer – Physical and health hazards – Precautionary measures – First-aid instructions – Proper handling/storage instructions Health Hazards on a Chemical Label • • • • Carcinogen Highly toxic agent Toxic agent Reproductive hazard • Irritant • • • • • Corrosive Sensitizer Hepatotoxin Nephrotoxin Neurotoxin Typical Precautionary Measures on a Label • Do not breathe vapors • Use in well-ventilated areas • Keep container closed when not in use • Avoid contact with skin • Wash thoroughly with soap and water after handling • Keep away from sparks, heat, and flame • Do not store near combustible materials • Store in tightly closed container • Remove and wash contaminated clothing promptly • Keep from contact with clothing and other combustible materials Common Signal Words on Labels • Danger – Can cause immediate serious injury or death • Warning – Can cause potentially serious injury or death • Caution – Can cause potentially moderate injury Special Symbols Used on Labels Helps you recognize kind of hazard a chemical could present if you are not careful – Toxicity – Corrosivity (acids and bases) – Ignitability (flammable solvents and certain solids) – Reactivity (sodium and various waterreactive reagents) Color and Number Coded Label Systems NFPA-type label 3 4 Colors represent kind of hazard • • • • 2 Red = fire Yellow = instability Blue = health black = specific hazard & personal protection Numbers show degree of hazard • • • • • 0 = Minimal 1 = Slight 2 = Moderate 3 = Serious 4 = Severe Color and Number Coded Label Systems NFPA-type labels Black = specific hazard • OX = Oxidizer 3 4 • ACID = Acid 2 COR • ALK = Alkali • COR = Corrosive • W = Use no water • Other symbols: Material Safety Data Sheets (MSDS) Provides more detailed information about a chemical, including – Composition, information on ingredients (Section 2) – Hazards identification (Section 3) – First aid measures (Section 4) – Accidental Release measures (Section 6) – Handling and Storage (Section 7) – Exposure controls, personal protection (Section 8) – Stability and reactivity (Section 10) – Toxicological information (Section 11) MSDS (cont’d) Hazards Identification – Inhalation: Respiratory tract (lungs) through inhalation – Ingestion: Digestive tract through eating or smoking with contaminated hands or in contaminated work areas – Absorption through the skin or eyes: Dermatitis or damage to the liver, kidney, or other organ systems – Injection: Percutaneous injection of a toxic substance through the skin MSDS (cont’d) Specific possible health hazards: – Acute poisoning (rapid assimilation of substance, i.e., carbon monoxide) – Chronic poisoning (prolonged exposure, i.e., lead poisoning) – Cumulative poisons (numerous chronic exposures, i.e., heavy metals) – Substances in combination (synergistic effect, i.e., exposure to alcohol and chlorinated solvents) MSDS (cont’d) Potential Health Effects – Eye irritation – Nausea – Dizziness – Skin rashes – Headache – Existing medical conditions possibly aggravated by exposure MSDS (cont’d) • Emergency/first-aid procedures to follow • Accidental Release Measures What to do if substance spills and leaks How to correctly dispose of substance Equipment/procedures for cleaning up spills and leaks MSDS (cont’d) Handling and Storage – How to handle and store substance safely – Any other precautions (i.e., grounding containers during transfer of flammables) MSDS (cont’d) • Exposure Controls, Personal Protection Respirator Gloves Eye protection Protective clothing Ventilation • Special work and hygiene practices that should be followed MSDS (cont’d) • Exposure Limits Threshold Limit Value (TLV) TLV-C TLV-STEL TLV-TWA Permissible Exposure Limit (PEL) Recommended Exposure Limit (REL) MSDS (cont’d) • Toxicological Information LC50: median lethal concentration by inhalation in a single exposure over a specified time period LCLO: lowest reported LC50 LD50: median lethal concentration by a route other than inhalation So, what is “highly toxic”? • “Highly Toxic” is indicated by – LD50 50 mg/kg body wt by ingestion to albino rats each weighing between 200 to 300 gms OR – LD50 200 mg/kg by continuous contact for 24 hrs with skin of albino rabbits each weighing between 2 and 3 kg OR – LC50 200 ppm of gas or vapor inhalation (or 2 mg/L of mist, dust, or fumes) for one hour by albino rats each weighing between 200 to 300 gms How can an MSDS be “Decoded”? • See the glossary produced by CCOHS http://ccinfoweb.ccohs.ca/help/msds/msdstermse.html Handle Chemicals with Care – Dispose of chemicals, broken glass, and other waste in approved containers – Clean up broken glass and spills immediately – Keep the lab clean and neat – Store incompatible chemicals in separate storage areas Chemical Storage • Labs have established separate storage areas for Flammable and combustible organic liquids and solvents Acids Dry poisons, salts, and oxidizers Bases • Chemicals are stored in Chemical storage cabinets Flammable storage refrigerators (No food) Chemical storage refrigerators/freezers (No food) On shelves with retaining barriers Storage Fundamentals • Identify incompatible chemicals – check the Material Safety Data Sheet • Isolate and separate incompatible materials – Isolate by storing in another area or room – Degree of isolation depends on quantities, chemical properties and packaging – Separate by storing in same area or room, but apart from each other Storage of Flammable and Combustible Liquids • Storage must not limit the use of exits, stairways, or areas normally used for the safe regress of people • Storage must be in: • closed metal containers inside a storage cabinet, or • safety cans, or • an inside storage room Inside storage room Storage Cabinets • Not more than 60 gal of Class I and/or Class II liquids, or not more than 120 gal of Class III liquids permitted in a cabinet • Must be conspicuously labeled, “Flammable - Keep Fire Away” • Doors on metal cabinets must have a three-point lock (top, side, and bottom), and the door sill must be raised at least 2 inches above the bottom of the cabinet Use correct protective clothing and equipment • Eye Protection Safety glasses – flying particles, chemical splashes, dust Splash goggles – corrosive liquids, solvents, powders Face Shields – high pressure systems • Respiratory Protection – normally not needed at LUC • Skin and Body Protection Gloves – see the MSDS Aprons and lab coats – strong acids and bases Shoes – always worn in lab, closed toe and closed heel • Hearing Protection – normally not needed at LUC Do not – Use damaged glassware – Store chemicals near heat, sunlight, or other substances with which they might react – Store materials on floors or other places where people could trip over them – Leave equipment unattended when its operating (unless it is designed to do so or you have an SOP) – Put custodians and fellow workers in danger If Overexposed to a Hazardous Substance • • • • Get medical help immediately! Inform your lab supervisor Check MSDS for first-aid instructions. Some general guidelines are • Eyes: Flush with water for 15 minutes • Ingestion: Follow label and MSDS instructions • Skin Contact: Stand under emergency shower and remove contaminated clothing immediately • Inhalation: Get to fresh air and get prompt medical attention Other Emergency Procedures Fire: call 911, activate building fire alarm; safely use fire extinguisher on small fires Hazardous Chemical spill (over 1 pint): evacuate the room; close door; call 911; consider evacuation of building Emergencies can happen, so • Avoid working alone in the lab • Know where emergency phone numbers are posted • Review MSDS • Know where to go and what to do in an emergency • Know the location of the closest safety showers, eyewashes, and fire extinguishers Chemical Hygiene Plan (CHP) Outlines specific work practices for all work involving hazardous substances in the lab • Gives procedures to follow when working with hazardous chemicals • Provides details on how your chemical exposure will be monitored and limited • Assures that you have the right personal protective equipment (PPE) • Specifies that some hazardous tasks to be approved in advance by the PI Useful and helpful websites regarding safety: http://www.luc.edu/environmentalservices/safety_information .shtml http://www.ilpi.com/safety/ http://www.chem.uky.edu/resources/stockroom/waste.html http://www.uttyler.edu/safety/labwastemanual.pdf http://www.cdc.gov/niosh/npg/ http://avogadro.chem.iastate.edu/MSDS/