CHAPTER Ill HISTORICAL OUTLINE OF THE GROWTH OF PETROLEUM INDUSTRY IN INDIA Any study of the petroleum pricing policy would be incomplete without an appreciation of the developments in the oil industry over the years. The present chapter gives a brief account of the oil scenario that existed at the time of India's independence and the developments in the areas of exploration and production, refining. marketing and distribution, imports, production and distribution of natural gas, and oil conservation. Petroleum Industrv in 1947 Perhaps no other sector of Indian economy was so much neglected during the British regime as oil. It was widely believed that excepting Digboi in Assam, there was no oil elsewhere in India. Even Digboi remained neglected till 1921 when Burmah Shell became its owner. The first refinery was built by the Assam Railway and Trading Company in 1883 at Margherita. After the discovery of oil in the Digboi field, a new refinery was commissioned in 1901 and the first kerosene from it was marketed in December 1901. On the marketing side the Asiatic Petroleum Company entered the Indian market in 1903 and later in 1921 the Burmah Oil Company (BOC) started marketing in India. The Burniah Shell Company which was formed in January 1928 and the Standard Vacuum Oil ('on~pany (SVOC) which commenced its operations Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam in 13 September 1933 built extensive networks of distribution facilities throughout lndia. Esso came to India on March 31, 1962 when the SVOC was reorganised and named Esso Standard Eastern India, wholly owned by the Standard Oil Company (New Jersey). The other major marketing companies were the Caltex Company (jointly owned subsidiary of Standard Oil Company of California and Texas Oil Company), the BOC (India Trading) Ltd, the latter operating exclusively in Assam and later known as the Assam Oil Con~pany(AOC).' Thus the entire oil industry in India was under the control of one or the other major international company. This was the position in the entire non-Communist world, where seven companies known as the "Seven Sisters" ruled the oil industry. These companies, also referred to as the international majors, were the five US giants, Exxon, Gulf, Texaco, Mobil and Socal (Standard Oil of California, later renamed Chevron), one British company (British Petroleum) and one Anglo-Dutch company (Royal DutchiShell). On the eve of independence, India's demand for petroleum products was to the tune of about 2.2 million metric tons (mmt), of which roughly 0.2 mmt were produced in the country and the balance was imported. In 1947 the production of crude was 2,51,100tomes. 1 Est~mates ('onunittee; Fiftieth Report to the Fourlh Lok Sabha on the Ministy of Petroleutrr and Chemicals. 1968 Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam 14 Independence and the declaration of the Industrial Policy Resolution of 1948 produced little qualitative change in India's oil policy. During the first three years following independence, the share of local production of oil products ranged from 5 per cent to I0 per cent and, in the subsequent years, it fell to less than 5 per cent until the beginning of a new phase in refinery construction in 1954. Ex~loration and Production For a long time even after Independence, the Government of India took no serious interest in oil exploration. Somehow, the planners had very little faith in the possibility of a substantial oil discovery and the nascent nation's technical expertise was considered inadequate to undertake any exploration. More attention was therefore given to refineries where there was no risk element. The balance of payments problem, the growing level of oil consumption and the need for self-reliance in the major petroleum products during the years following the Second World War made the Govenunent to assign a significant role to refinery construction in the nationai economic agenda. When K.D.Malaviya joined Nehru's cabinet and was given the charge of Mineral Oil, a change in thinking took place in the Government that only if Indian technicians were unable to prospect for oil, should the Government consider inviting foreign companies for prospecting new areas. An Oil and Natural Gas Division was created as a part of the Ministry of Natural Resources & Scientific Research in 1955. Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam 15 As suggested by N.A.Kaliin, the Soviet oil exploration consultant, and in pursuance of the new Industrial Policy Resolution of 1956, oil exploration became a monopoly of the Central Government. Consequently, the Oil and Natural Gas Commission (ONGC) was set up in August 1956 as a Government department. The very structure of ONGC rendered it incapable of undertaking exploration for oil on a scale that would ensure self-reliance. It was only in October 1959 that ONGC became a statutory Commission owned wholly by the Govenunent of India. Despite its limitations, ONGC struck oil in Cambay in 1958. In 1972, the first offshore wells were drilled in Bombay High, where too ONGC met with early success. Table 3.1 which reveals a reasonably stable reserves1 production ratio over the years is a record of ONGC's efforts to match the pace of exploration with the increasing production and consumption. There has been a significant augmentation of the recoverable reserves of both crude oil and natural gas, particularly after 'he discovery of Bombay High. Although production has also been steadily on the rise, the reserves1 production ratio has remained more or less constant around 25 because of the discovery of new reserves. The physical significance of the ratio lies in the fact that if production continues at the current level and no more reserves are found, the current reserves will last only for 25 years. The need for accelerated exploration cannot be overemphasized. Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam Table 3.1 Reserves and Production of Cmde Oil and Natural Gas Year 1947-48 1950-51 1960-6 1 1966-67 1970-71 1975-76 1980-81 1985-86 1990-91 1991-92 1992-93 1993-94 1994-95 Balance of recoverable reserves N.Gas Crude mmt bcm 4.00 4.00 45.00 153.00 127.84 143.90 366.33 499.51 738.80 806.1 5 801.05 779.06 765.00 3.00 2.00 22.00 63.15 62.48 87.67 35 1.31 478.63 686.45 729.79 735.46 717.95 707.00 Production Crude mmt 0.25 0.26 0.45 4.65 6.82 8.45 10.51 30.17 33.02 30.35 26.95 27.03 32.23 RIP Ratio N.Gas bcm N.A. N.A. N.A. N.A. 1.45 2.37 2.36 8.13 18.00 18.65 18.06 18.34 19.38 Crude Oil 16.00 15.38 100.45 32.92 18.74 17.03 34.87 16.56 22.37 26.57 29.72 28.82 23.74 Natural Gas 43.24 37.02 148.99 58.84 38.14 39.14 40.7? 39.1:) 36.48 - Note: Reserves as on 1st January of initial year mrnt = Million metric ton bcrn = Billion cubic metres N.A. = not available Compiled from Indian Petroleum & Natural Gas Statistics, various issues Source: (Latest 1994-95) Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam 17 Oil India Ltd. (OIL), the other public sector enterprise involved in exploration and production, started as a joint venture of the Government of India with Assam Oil Company/ Burmah Oil Company to exploit the oil fields of NaharkatiyaMoran- Hugrijan (Assam), discovered in 1953 by the latter. The Government's share was increased to 50 per cent in early 1961 and OIL became a fully owned company of the Government of India with effect from 14 October 1981. Until the early 1970s. the oil exploration and production policy reflected a desire to have a strong, national oil industry with all the necessary infrastructure. With the oil crisis of 1973-74,the gravity of the situation was further emphasized. The Fuel Policy Committee observed in 1974: The oil policy of our country will have to be based on the perspective that oil prlces are likely to prevail at a significantly higher level than that anticipated in early 1973 and that India's dependence on import of oil is likely to continue right upto 1990-91.. . At the present price of crude in the international market, oil exploration in India is an economically viable activity even if the risks are rated high. ..All evidence points towards the need for speeding up exploration activities particularly in the off-shore areas and selected onshore areas. ...there is urgent need to augment the capabilities of the ONGC by providing them with more modem equipment and seismic exploration vessels and off-shore rigs, and training our men in new technologies of exploration. ' 1 Report of the Fuel Policv Committee, 1974, paras 8.17.8.27 Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam 18 Shocked by the oil crisis of 1973, the policy makers in India renewed their faith in coal, but in order to meet the demand for oil products and to reduce the cost in terms of foreign exchange, the Committee recommended stepping up of oil exploration, augmenting the capabilities of ONGC and participating in crude production in the Middle East. Still, the planners emphasized reduced dependence on oil and aspired for a self-reliant growth strategy based on coal. But such optimism soon gave way to euphoria over oil when Bombay High was discovered. Global bidding for oil prospecting and production was started in July 1980. Initially the exploration work was confined largely to the proven petroliferous basins, while the demand was increasing steadily during the Sixth Plan period. Therefore, a widening of the exploration base was considered necessary. The Economic Survey, 1984-85 observed: In order to stabilize the present reserves1 production ratio, it is necessary to widen the area of exploratory drilling to cover sedimentary basins with known occurrence of hydrocarbons, but from which no commercial production has yet been obtained. During the Sixth Plan period, the level of self- sufficiency rose from about 35 per cent in 1979-80 to about 67 per cent in 1984-85. New discoveries during this period, however, fell short of expectations, in spite of the 'accelerated' programme of production of ONGC. This programme, approved in July 1982 envisaged speedier development of Bombay High and satellite fields in the offshore during the Sixth Plan Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam to get an additional production of 12.04mmt. Acknowledging this failure, the Seventh Plan made the following recommendation: The individual discoveries and finds made were, in general, small, suggesting that a similar pattern could prevail in the Seventh Plan as well. Hence the need for intensifying exploration to inadequately explored and unexplored basins. Results obtained during drilling indicate the need for more meticulous planning and preparation for drilling in those areas where due to either greater depths or abnormal conditions, high pressures and temperatures may be encountered. Since future exploration would involve deeper drilling as well as drilling in such abnormal areas, it is expected to be both costlier and time consuming. With encouraging results obtained from water injecting technology, its application to other areas is desirable. If not effective application of other suitable enhanced oil recovery (EOR) techniques would be required.' While the first two bids for exploration in 1980 and 1982 did not attract many international companies, the international companies showed encouraging interest in the third round of bidding in 1986. Thanks to a more liberal package and the prevailing international environment, five foreign companies entered into production sharing contracts (PSCs) for nine offshore blocks. However, this did not result in any new hydrocarbon discovery. During the Seventh Plan period, the national oil companies, ONGC and OIL, yielded relatively more encouraging results. The total accretion in geological Seventh Five Year plat^. 1985-90, Vol 11, p. 129 Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam 20 resource during this period was 1536 mmt of oil and oil equivalent of natural gas, exceeding the target of 1453 mmt in spite of the exploratory drilling meterage being only 82 per cent of the target. The fourth round awards were basically 'seismic options', wherein the companies were required to commit only a small amount of capital to make a further assessment and perhaps acquire a limited volume of geophysical data. They were not required to give a firm commitment for drilling. The 'rounds' system as practised in India during the 1980s has been very cumbersome and it meant a delay of at least four years during which no new exploration contracts could be granted to any one. These were the very years when India's Balance of Payment problem became very alarming on account of heavy oil import bills. A continuous process of bidding, whereby interested parties can be offered suitable contracts without losing valuable time would have prevented the delay. Malaysia and Indonesia had reaped considerable benefits by giving up the policy of 'rounds' and replacing it with a policy whereby blocks were continuously offered round the year. Following the new investment policy announced by the then Finance Minister Manmohan Singh in his budget speech of 29 February 1992, the Government in July 1992 decided to offer oil blocks for exploitation to foreign and private companies on a round-the-year basis. Under this liberalized policy, small discovered Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam 21 oil and gas fields too were opened on a production sharing basis. Initially, 28 such fields were offered for collaboration. T h ~ swas expected to result in an additional production of approximately 8-9 mmt of oil during the Eighth Plan. The total investment required for development of these 28 fields was estimated to be around $450 million. The total oil reserves were estimated to be 57.62 mmt. of which 11.52 mmt were recoverable. The gas reserves in these fields were estimated at 7202 million cubic metres (mcm) of which 5000 mcm were recoverable. According to the Eighth Plan estimates, India has 21.31 billion tonnes prognosticated geological resources of hydrocarbons, which, by more intense exploration efforts may perhaps be raised to 50 billion tomes or more. Of this, only 5.32 billion tomes have been established so far. Out of this, the recoverable oil amounts to only 806 rnmt. The annual demand for petroleum is Likely to grow to about 120 mmt by the year 2000 AD. It is, therefore, possible for India to meet a major part of her petroleum requirements for several decades to come, but it calls for a level of investment unthinkable in the present economic conditions of the country. The Eighth Plan strategy for exploration envisaged intensive exploration of Category I basins, limited exploratory drilling with emphasis on close-grid seismic data acquisition in the other basins, increased participation in overseas exploration ventures, and greater emphasis on 3-D seismic surveys. Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam 22 The Rs.65,000 crore accelerated programme of exploration (APEX), intended to make up for lost petroleum exploration efforts, has virtually remained on paper. The focus of APEX, which was to be implemented over a three year period 1994-95 to 1996-97, was intensification of the efforts to add to crude oil reserves during the Eighth Plan period through enhanced exploration in areas known to have crude oil, upgradation of areas for formulating strategy for the Ninth Plan and beyond and greater participation in overseas projects. However, an evaluation by the Planning Commission has shown considerable slippage in the seismic surveys planned for 199495.' Predominantly smaller size discoveries were being made, which either individually o r collectively did not promise any substantial and sustainable incremental production of oil. If this trend persists, the domestic crude oil production may stagnate or even decline in the Ninth Plan. ONGC was restructured on the lines suggested by the P.K.Kau1 Committee to relieve the resource crunch and to give greater autonomy. It was converted into the Oil and Natural Gas Corporation Limited, a public limited company with effect from 1 February 1994. To attract foreign investors and to provide a level playground for the national exploring companies, the Government on 18 March 1997 announced a New Exploration Licensing Policy (NELP), with the following initiatives: ...5 The Times of India, 3 January 1995 Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam 23 Companies, including ONGC and OIL, will be paid the international price of oil for new discoveries made under the NELP; Royalty payments will be fixed on an ad valorem basis instead of the present system of specific rates; Royalty payment for exploration in deep waters would be charged at half the rate of 10 per cent for offshore areas for the first seven years after commencement of commercial production. For onland areas, the rates would be 12.5 per cent: Half the royalty from the offshore area would he credited to a hydrocarbon development fund to promote and fund exploration-related activities such as acquisition of geological data on poorly explored basins, promotion of investment opportunities in the upstream sector, institution building, etc; Freedom for marketing of crude oil and gas in the domestic market; Tax holiday for seven years after commencement of commercial production for blocks in the North-East region; ONGC and OIL will get the same duty concessions on import of capital goods under the NELP as private PSCs; Cess levied under the Oil Industry Development Act, 1974 will be abolished for the new exploration blocks; and A separate petroleum tax code will be put in place as in other countries to facilitate new investments. Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam 24 The exploration blocks will be allotted on the basis of an open acreage system which would allow companies to apply for exploration blocks without being restricted to bidding rounds. ' This policy, based on the recommendations of the R-Group (See Chapter 12) is likely to be a major step towards dismantling the regulated regime in the petroleum sector. Refining Action to establish refineries was initiated as early as July 1947 when the Interim Government asked Burmah Shell, Standard Vacuum and Caltex to examine the feasibility of setting up oil refineries in India. At that time they were primarily interested in marketing and could meet their requirements with their own cheaper products from the Middle East. They took advantage of the widespread belief that the Indian geology outside Assam was not favourable to oil accumulation. They demanded extraordinary assurances. includmg a guarantee against nationalisation, before any refining or prospecting would be undertaken. The international companies changed their stand on refinery construction and agreed to build refineries without insisting on the "cost conditions" only when compelled by the Abadan crisis in Iran, where the Government of Prime Minister Mohammad Mossadeq took over the 25 million ton Excerpted from the Economic Times, 19 March 1997 and the Finance Minister's Budget speech. 1997. Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam 25 giant Abadan oil refinery after disputes between the Anglo-Persian Oil company and the Government could not be resolved through negotiations. Burmah Shell and Standard Vacuum agreed to set up a refinery each in Bombay and Caltex agreed to set up a refinery at Visakhapatnam. It was only in the mid-fifties that the idea of public ownership of refineries was translated into action. The immediate provocation was perhaps the suicide of President Getulio Vargas of Brazil in 1954 which deeply stirred Nehru. In a message to the nation released after his death, President Vargas had explained how he was driven to such a desperate act by the pressure of the oil cartel which had a complete grip on the main sectors of the economy. The American investors had been reaping a return of as high as 500 per cent per annum on their Brazilian investments. It was after considerable delay and consequent loss to the exchequer that the work on the Barauni and Guwahati refineries could be started. The first public sector refinery at Nunmati (Guwahati) went on stream on 1 January 1962 and in July 1964, the Barauni Refinely was commissioned. The Indian Refineries Ltd was already registered in August 1958 to manage them. Later when the Koyali refinery was built, the new company was entrusted with its management also. In September 1964, the Indian Oil Company and Indian Refineries Ltd were merged into the Indian Oil Corporation (IOC). Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam 26 In September 1963, the Cochin Refineries Ltd (CRL) was incorporated as a public limited company under a tripartite agreement between the Government of India holding 51 per cent of the shares, Philips Petroleum Company of USA 25 per cent, Duncan Brothers & Company Ltd of Calcutta two per cent and the balance held by others. CRL went on stream in September 1966. The Fom~ationAgreement of the Madras Refineries Limited (MRL) was concluded on 18 November 1965 between the Govemment of India with 74 per cent participation III the initial equity capital, and the National Iranian Oil Company (NIOC) of Iran and Amoco India Inc of USA. This refinery was commissioned in September 1969. Only after the 1973-74 oil crisis was the need to match refinery configuration to the quality of available crude and the production demand mix recognized. Simultaneously, refinery location and the consequent distribution costs also became important issues. The Fuel Policy Committee, 1974 recommended that: ...in each plan period, there should be a very careful examination u l the relinery locations, the product mix required in each refinery, the extent of secondary processing to be established, and the feedstock choiccs for the fertilizer industry should be examined by considering these options s~multaneously,if necessary, with the help of programming models. ' I Relxw' ( 1 1 rhf, Fuel Po1ic.i. ( 'otnmitree. 1974, para 8.25 ~ Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam - - -- 27 By late 1970s, it became evident that middle distillates, particularly kerosene and high speed diesel (HSD) would continue to account for a major portion of the petroleum product consumption mix. The Working Group on Energy Policy observed: In view of the fact that the demand for middle distillates is large in our country, process technologies to upgrade heavier fractions such as LSHS to distillate products is of considerable importance.. . The Group would like to emphasize the need for R&D which is directed towards optimizing such process technologies. ' With debottlenecking, the throughput capacity of several existing refineries was increased since 1975. The Sixth Five Year Plan foresaw substantial deficits in middle distillates. To increase the production of middle distillates, fluidized catalytic cracker (FCC) facilities were installed in several refineries in the Sixth Plan period. Soon. this technology was also found inadequate to meet the long-term demands and the emphasis shifted to hydrocracking. In order to meet the demand pattern, it is necessary to install more of hydrocracker units instead of fluidized catalytic crackers. Till such hydrocrackers come up, import of middle distillates may have to ~ontinueeven though there may be a surplus in somz of the petroleum products like naphtha and bitumen. The policy of establishing new refining capabilities also needs a closer look.. .. The goal of total self-sufficiency to meet the entire requirctnent of petroleum products .... and the argument that there is - Kr,poti 0/ rhe Working (;roup on Energy P o l i o . 1979, p 101 Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam security of supply through national refining capacity does not hold good when the crude has to be imported.. . OPEC is also expanding its refining capacity, and in the none too distant future (by 1990), it is anticipated that at least 30 per cent of its oil exports would be in the form of refined products. Capital costs of new refineries have also gone up more than three-fold in the last five years or so ...T Even though the Panipat and Mangalore refineries did not take off during the Seventh Plan period as planned, the refining capacity increased from 45.55 mmt in 1984-85 to 51.85 mmt at the end of the Seventh Plan period, due mainly to capacity expansions of the existing refineries. It reached 56.4mmt per annum (mmtpa) by 1 April 1995. In recent years we are witnessing a complete reversal of the Government policy towards setting up of refineries. While the philosophy in the late sixties led to the take-over of the refining and marketing operations of the private companies, by the late 1980s private companies were being encouraged to set up new refining capacity in joint ownership with the national oil companies. Simultaneousiy, the establishment of a number of refineries in other Asian countries opened up the issue relating to crude oil versus product import. According to the Eighth Plan document: In determining the refining capacity that needs to be added during the Eighth and Ninth Plan periods, due consideration will be given to the region-wise pattern of demand, the source of indigenous crude oil and optimal choices regarding the location and technology of new refining capacity.. . .Considering that indigenous crude availability in 1996-97 has Econorr~ic.Survev, 3984/85. Chapter 7 , pp.2 1 -24 Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam been targeted at 50 million tonnes and that in addition to this quantity, a minimum of about 15 million tonnes of imported crude oil of appropriate quality needs to be processed specially to meet the domestic requirement of lubricants and bitumen, it is necessary to augment the refining capacity to about 65 million tonnes by 1996-97. Any further addition to refining capacity will depend upon the relative economics of import of crude oil vis-a-vis petroleum products.. ... In planning additions to the refining capacity, highest priority will be accorded to cost-effective debottlenecking schemes and low cost expansions. lo In July 1992, the Government of India decided to allow private and foreign investment in the refining sector. The public sector oil companies and the coventurers would have 26 per cent equity each and the balance 48 per cent would be offered to the public. In line with this policy, the Government cleared the setting up of three grassroot refineries with a capacity of 6 mmtpa each during the Eighth and Ninth Plans. These are to be located in the Eastern, Central and Western India, with IOC, the Bharat Petroleum Corporation 1,td (BPCL) and the Hindustan Petroleum Corporation Ltd (HPCL) respectively as the public sector companies involved. The Government also gave investment approval to set up the Assam accord refinery at Numaligarh at a cost of Rs. 1830 crores. with a capacity of 3 mmtpa. The public sector company involved is the indo-Bumah Petroleum (IBP). At 6 per cent annual increase in product demand, India's product demand in 1999-2000 will be 90.6mmt. At 7 per cent increase per year it will be 97.7 mmt. On this basis India would need to build 45-52 mmtpa additional capacity to fully meet the projected demands. Even assuming that al: of the planned 18 mmt of existing refinery 1" Eighth Five Year Plan, 1992-97. L 01 11. p. 171 Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam 30 expansions go ahead, a minimum of 4 large scale refineries would need to be completed by the year 2000. However, any new entrant in the refining sector has to face significant barriers to entry on account of heavy depreciation advantage of the existing refineries, marketing monopoly of the public sector and the restrictive Government policies. The Oil Industry Planning Group set up in 1994 under the Chairmanship of U.Sundararajan, Chairman and Managing Director, BPCL estimated that the current refining capacity deficit of 9.8 mmt would increase to 12.5 mmt by 2006-7. It was projected that the demand for POL products would be 124.1 mmt vis-a-vis the present level of 64 mmt. The investment required to develop the infrastructure for handling this volume of products is in the range of Rs.42,000 crores to Rs.58,000 crores. According to the Committee estimates, in 2006-7, the total refining capacity would be 11 1.6 mmt, conlprising of 67.3 mmt in the public sector, 27.6 mmt in the joint sector and 16.7 nimt in the private sector. Marketine and Distribution At the time of independence, the import of products and their distribullon were mainly controlled by three foreign oil companies. Well over half this trade was held by Burmah Shell, the other two being the Standard Vacuum Oil Compaiiv 2uid Caltex. Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam 31 The Government entered the sphere the Indian Oil Company was formed. The main objective was to supply oil products to the state enterprises, which accounted for 10 per cent of the total oil consumption in Inda. Subsequently, the Company's role was broadened to take over at least half the import trade of the country and to market the products of state refineries. When refineries, like CRL and MRL, partly controlled by the Government in collaboration with foreign companies came into being, their products were also to be sold through IOC, now the Indian Oil Corporation. In 1965, the Government prohibited import trade by private oil companies and it became IOC's monopoly and by 1967, IOC became the market leader with 35.5 per cent market share. Distribution of petroleum products is a major area of concern as it adds to the cost the consumer has to bear. The most economic means of long distance transportation is the pipeline, which is a relatively neglected area. The cost of transportation per unit volume of oil by pipelines is roughly one-tenth of that by rail or road tankers. Environmental and safety considerations also weigh heavily in favour of pipelines. As the laying of pipelines is a capital intensive project, the Eighth Plan stressed the need for attracting private investments in marketing operations. To improve the supply conditions and to reduce the fiscal burden owing to the sale of subsidised petroleum products and in line with the liberalised economic policies, the Government has set up Parallel Marketing System for Liquefied Petroleum Gas (LPG), Superior Kerosene Oil (SKO) and Low Sulphur Heavy Stock Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam 32 (LSHS, used as boiler fuel) since February 1993. Under this system, private parties are allowed to import these products and market them through their own distribution network at market determined prices. Safeguards were incorporated into the system to prevent diversion of the kerosene and LPG marketed by the public sector companies. " India's foreign exchange reserve was dwindling over the years. The value of imports of major oil products increased from Rs.309 million in 1947-48 to Rs.833 million in 1953-54 as a result of higher prices of oil, a higher level of consumption and the currency devaluation of 1949. Although the Government took timely decisions to bring oil imports under a licensing system, and also to prohibit imports of oil from the dollar area, with which the balance of trade was very unfavourable, the position of the foreign exchange fund was still precarious. There was no import of crude till 1954 as there was no refining capacity excepting the Digboi refinery with a capacity of 0.45 mmt only. Under the refinery agreements the coastal refineries had been importing crude on their own and the indigenous supply was limited to a small quantity from Ankleswar. Establishment of I, Economic Survey, 1995-96 ~ ~ Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam 33 refineries at Cochin, Madras and Haldia did not change this position. The gap between indigenous production and demand kept on widening during the 1960s and 1970s. To reduce dependence on the oil majors and to ease the balance of payments problem, the Government in 1960 entered into an agreement with the USSR to import crude. As the refineries refused to process Russian crude and the Government lacked the will to retaliate in strong terms, the agreement was broken off. The Government also imported HSD from the Soviet Union in August 1961, but it led to a price war between the oil companies and the newly born Indian Oil Corporation as the former refused to handle Russian products in their marketing networks. As the IOC did not have any retail outlets of its own, it could only sell to the bulk consumers, particularly the state transport enterprises. The majors, in a bid to retain their business, offered prices even lower than those quoted by IOC for its Russian products. As a result, a large part of IOC's supply was unsold for a period of time which also created storage problems. IOC then offered even lower prices which were below economic level in order to secure some business. However, the price war did not last very long as the oil companies were fully conscious of the serious risks to which their large investments in India were exposed by these conflicts with the Government. Unlike the refineries, the marketing companies were not protected against nationalisation through any agreement. The main objective of the price war was apparently to put pressure on the Government to reject the proposals of the Oil Price Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam 34 Enquiry Committee of 1961, which prescribed a lower schedule of prices for imported products. From May 1965, under pressure of the foreign exchange crisis, the Government prohibited import of products by private oil companies and it became IOC's monopoly. IOC could import oil from USSR and Rumania at cheaper than world average prices, the price payable in rupees. The first oil price increase of 1973-74 was associated with a balance of trade deficit of Rs. 1,190 crores in 1974-75 which was 1.63 per cent of GDP and Rs. 1,229 crores in the next year (1.56 per cent of GDP). Correspondingly. the share of oil imports in export earnings nearly doubled from 10.5 per cent in 1972-73 to 21.4 per cent in 1973-74 and jumped to 33.4 per cent in 1974-75. (See Table 3.1). The corresponding figures for the second oil crisis of 1979-80 were a terms-of-trade deterioration of Rs. 2,725 crores or 2.38 per cent of GDP in 1979-80 and Rs. 5,838 crores or 4.3 per cent of GDP in 1980-81. The rise in the share of oil imports in export earnings was from 28.4 per cent during 1978-79 to 50.9 per cent in 1979-80 and 78.5 per cent in 1980-81. Table 3.2depicts the impact of oil imports on India's balance of trade. Thanks to the discovery of new petroleum reserves, the index of self-reliance (Percentage share of indigenous production in total demand) had been steadily rising in the 1970s and the 1980s. but this index has been falling in recent years. U Dasgupta; The Oil Industry in India, Some Economic Aspects, 1971, p.71 Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam Table 3.2 I ofP r I m 1 Year Crude Rs.Cr. Products Rs.Cr. Total Rs.Cr. CIF Value of c~de India's Total imports Imports Exports Rs.lMT Rs.Cr. Rs.Cr. Note : Figures for 1994-95 are provisional. Source : Indian Petroleum & Natural Gas Statistics (Latest 1994-95). Economic Survey, Various issues. Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam Balance of Trade Rs.Cr. Gross POL imports as %age of total exports lndex of Self Reliance % age Table 3.3 Consumation of Major Petroleum Products: 1950-95 ('OW tons) Year 1950-51 1955-56 1960-61 1965-66 1970-71 1974-75 1975-76 1980-81 1985-86 1990-91 1991-92 1992-93 1993-94 1994-95 LPG . 8 46 176 289 336 405 1,241 2,415 2,650 2,866 3,113 3,434 MS 624 850 859 1,102 1,453 1,264 1,275 1,522 2,275 3,545 3,573 3,595 3,834 4,141 Total 704 850 983 1,370 2,697 3,423 3,596 4,388 6,776 9,801 10,115 10,310 10,570 11,637 SK HSDO Total 899 1,404 2,024 2,455 3,283 2,828 3,104 4,228 6,229 8,423 8,377 8,478 8,704 8,964 185 43 1 1,270 2,410 3,837 6,450 6,595 10,345 14,886 21,139 22,680 24,293 25,878 28,261 1,499 2,263 4,297 6,225 9,040 11,354 11,653 17,056 23,948 33,106 34,404 36,152 38,146 40,976 Grand total does not include refinery fuel and losses. Note:Source: Govt. of India, Ministry of Petroleum & Chemicals: Petroleum & Natural Gas Statistics. (Latest 1995-96) Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam Heavy Ends GRAND TOTAL 37 Table 3.3 shows that from 17.9mmt in 1970-71, oil consumption rose to 30.9 mmt in 1980-81 and 55 mmt in 1990-91. This table presents the figures of consumption of the major petroleum products from 1950 to 1995. It also gives the break-up of total consumption in terms of light and middle distillates and heavy ends. While illustrating the trends in consumption growth, this table also highlights the fact that this growth was more pronounced in the case of the middle distillates. This' important aspect of oil consumption will be analyzed in detail in Chapter 5. With domestic oil production growing at a much slower rate, this rising consumption has necessitated increasingly larger imports of crude oil and petroleum products. The import bill of c ~ d eand petroleum products skyrocketed from Rs. 136.63 crores in 1970-71 to Rs. 5,266.49crores in 1980-81 and more than doubled during the next 10 years as a result of the increased volume of import as well as a rise in international price of crude oil and petroleum products. (See Table 3.1) The total demand for petroleum products in the terminal year of the Eighth Plan has been estimated to be about 81 mmt. Even if the ambitious crude oil production target of 50 mmt in 1996-97 is achieved, the level of self-sufficiency will be below the 60 per cent level achieved at the end of the Seventh Plan period. lndia has been a net importer of petroleum products from the very beginning. There appears no improvement in this status at least for several years to come, as the production is not likely to keep pace with the demand in the near future. The countries from where India has been importing oil include Iran, Iraq, Saudi Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam 38 Arabia, UAE and the erstwhile USSR. Most of these countries have been facing internal problems or international hostilities in the recent past and this has created difficulties for India both in terms of availability and price. The import policy, therefore, will always remain influenced by international politics including oil politics. At the same time, since the oil imports bill constitutes nearly 2 per cent of the GNP (as in 1990-91) and 25-30 per cent of the total import of the country, the fluctuations in international market prices seriously affect the balance of payment situation and bring inflation and other pressures on the economy. Assuming that the ratio of oil imports to total export earnings continue to remain at around 32 per cent and the price of oil in the international market would not be higher than $22 per barrel by the year 2010-1 1, India's POL import bill is likely to reach a level 3 or 4 times the present level, depending on which of the various projections of demand comes true. (See Chapter 4 for demand projections). Apart from the balance of payments problem, this will make the country more vulnerable to sudden hikes in oil prices. Natural Gas Natural gas is often found in its free form as well as in association with oil. Table 3.4depicts the relation between production and utilization of oil and natural gas. While it had been possible to utilize the entire crude oil produced, a substantial portion of the natural gas produced i11 the well had either to be re-injected or flared Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam Crude in rnmt Natural Gas in bcm Year 1947-48 1950-51 1960-61 1966-67 1970-71 1975-76 1980-81 1985-86 1990-91 1991-92 1992-93 1993-94 1994-95 Refinery crude thruput 0.25 0.26 6.13 12.71 18.38 22.28 25.84 42.91 51.77 51.42 53.48 54.30 56.53 Production 0.23 0.23 5.78 11.88 17.11 20.83 24.12 39.88 48.56 48.35 50.36 51.08 52.93 Production na na na na 1.45 2.37 2.36 8.13 18.00 18.65 18.06 18.34 19.38 Natural Gas ReFlared injected 0.04 0.16 0.07 0.07 0.10 0.13 0.09 0.07 0.23 Source: lndian Petroleum & Natural Gas Statistics (Latest 1994-95) Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam 0.76 1.08 0.77 3.12 5.13 4.07 1.85 1.92 2.02 Net Production 0.65 1.12 1.52 4.95 12.77 14.44 16.12 16.34 17.34 40 due to technical reasons or lack of infrastructure. The production of gas increased from 1.45 billion cubic metres (bcrn) in 1970-71 to a mere 2.36 bcm in 1980-81, of which only 1.52 bcm was used. Thereafter the production and utilisation of natural gas has grown faster. Gas is not merely a source of energy. It is also an excellent raw material for several petrochemicals. Each component of its fractionation has its own use. The lightest component methane can be used to manufacture urea, for power generation and in the manufacture of several industrial products like sponge iron. It can also be converted to methanol which is increasingly being used as a fuel and as a raw material in the chemical industry. It can even be converted to diesel oil. The other constituents like ethane and propane can be used to manufacture ethylene and propylene, the basic building blocks of the petrochemical and synthetic fibre industries. Another major component of natural gas is LPG. LPG consumption in India increased from 1,76,000 tonnes in 1970-71 to 4,05,000 tonnes in 1980-81 and 24.15.000 tons in 1990-91. Since India is a net importer of kerosene, it is necessary to reduce our dependence on kerosene. For heating purposes, LPG is a better substitute but there is need to make it more easily avdable to domestic consumers. The reduced dependence on kerosene is a remedy for our middle distillates problem. Since there are different uses for gas, the distribution will have to depend on its opportunity cost. Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam 41 During the Seventh Plan period great emphasis was laid on the increased exploitation of Natural Gas. Recoverable reserves of Natural Gas went up by about 40 per cent during the Seventh Plan period, while production went up by almost 2.5 times during the same period. Gas utilisation has also become more varied. In the early eighties, Natural Gas was kept reserved only for fertilizer plants. increased .domestic availability, gas based power plants, petrochemical units and other industries could also be set up. In spite of this emphasis and the fact that the total production of Natural Gas during the Seventh Plan was 59.65 bcm, against a target of 59.68bcm, the actual despatches to consumers were only 40.41 bcm. About one-third of the gas produced had to be tlared due to technical constraints, non-lifting by consumers, nonavailability of down-stream facilities for utilising gas and also inadequacy of compression and transportation facilities for associated gas. The Eighth Plan, therefore, emphasised the need to eliminate the flaring of natural gas at the earliest, in any case not later than 1996-97. Still, the Eighth Plan projected a natural gas demand of only 25 bcm against an estimated domestic availability of 30.18 bcm by 1996-97. The planners observed: It is assumed that half of the prognosticated reserves represents natural gas, of which only 12 per cent has been till now established. The possibility of discovering significant reserves of natural gas in the future will need to be kept in view for the purpose of planning. * LT Eighth Five Year Plan, 1992-97, Vol 11, p. 161 - -- Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam -. 42 The Gas Flaring Reduction Project of ONGC requiring an investment of Rs. 7500 crores is funded by ONGC from its own resources to the tune of Rs. 2860 crores, the rest coming from World Bank (US $450 million), ADB and Japan Exim Bank. By the end of the Eighth Five Year Plan, gas utilization is expected to go up to about 80 million cubic metres per day which is about 27 mmt of oil equivalent. By 1995, the gas flaring has come down to 6.4per cent. (See Table 3.4). Unless natural gas is extensively used as a fuel in vehicles or in power generation, its availability is not going to make any substantial difference to the level of crude or product imports. The Advisory Board on Energy had recommended that in view of the abundant availability of gas,particularly in the Western Region, and in view of the emerging bottlenecks in the transportation of coal along with a drop in coal quality. we have to rethink past gas utilization policy and plan for the greater use of gas in power generation, at least till such time that we are able to sort out coal transportation problems and improve efficiency of coal use. With an improvement in the use of gas for power generation, industrial production would increase, and to that extent imports of some commodities could decline and exports of some commodities could increase. As an efficient substitute for diesel, natural gas can reduce dependence on HSD for use in generating sets in industry, and in agricultural pumping operations. As will be shown in later chapters, our hydrocarbon problem is essentially a liquid fuel problem and if we are to use our gas reserves to alleviate this problem, we will have to consider the use of gas (a) to substitute for diesel in vehicles; Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam 43 @) directly in homes as cooking fuel; and (c) as boiler fuel in industry. So far, very little headway has been made along these lines. The Advisory Board on Energy pointed out that if we assumed that by 2004-05, a gas supply of 60 mcmd could be possible and of this one-brd would be used to substitute for liquid fuels, then about 6 mmt of crude equivalent could be saved. India's balance of recoverable reserves of natural gas is estimated to be over 700 bcm, which at the current rate of production of nearly 20 bcm is expected to last over 35 years. (See Table 3.1). More intensified exploration is required to maintain thls RIP ratio at least at this level. Oil Conservation Oil conservation became an important part of our economic agenda only after the oil crisis of 1973. The Economic Survey, 1973-74 stated: In order to mlnimise the impact of outback in oil availability, it is important that use of fuel oil in industry is economised, and that cuts are introduced in a planned and phased manner so as to derive the optimum combination of industrial output from a given amount of oil supply. There is a strong correlation between GDP and energy consumption as may be seen from Table 3.5 and Figure 3.1. Here GDP at factor cost has been shown at 1980-81 prices. Consumption figures include refinery fuel and losses. Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam G D P - C ~ ~ ~ u m ~ tCorrelation ion (A11 Petroleum Product& Year GDP at Factor Cost (Rs.Crs) 1980-81 prices Consumption in mmt 42,871 45,117 49,895 54,086 57,487 62,904 66,228 74,858 72,856 80,841 90,426 91,048 96,297 106,280 120,504 122,427 133,915 150,433 163,271 188,943 209,791 221,168 238,900 Sources: Compiled from: 1. Economic & Political Weekly, 10 October 1992 2. Indian Petroleum & Natural Gas Statistics, various issues (latest 1994-95) 3. Economic Survey, Various issues Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam 46 Figure 3.1 shows that for every one per cent increase in our national income, our demand for petroleum increases by more than 1 per cent. Thus the demand, which stabilized around 23 mmt after the oil crisis of 1973 could not be suppressed for long. It picked up again to 29.65 mmt in 1979-80 and reached 54.1 mmt by 1989-90, the terminal year of the Seventh Plan, showing an annual average growth rate of 6.9 per cent. Thereafter, during 1990-91 and 1991-92, it was around 1.7 per cent due to demand containment. Realising this dependence of development on oil, the Sixth Plan conceded that. ...giventhe stage of development of the country and the limited technological options specially in the transport sector, holding the demand for petroleum products to a manageable level will pose a formidable challenge. " Several measures have been adopted by the Government to promote conservation of petroleum products in the transport, industrial, agricultural and household sectors. These include practices to increase fuel efficiency, training programmes in the transport sector, replacement of inefficient boilers and furnaces with efficient ones, promotion of fuel-efficient technologies and equipment in the industrial sector, standardisation of fuel-efficient irrigation pump sets in the agricultural sector, promotion of fuel-efficient stoves in the domestic sector, etc. The Petroleum Conservation Research Association (PCRA) was set up to develop and promote new oil conservation measures and to create awareness among oil users. Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam 47 Other potential methods of oil conservation include quality upgradation of lubricants and inter-fuel substitution. Examples of inter-fuel substitution include replacement of kerosene in the textile pigment printing with synthetic thickeners, use of compressed natural gas (CNG) as automotive fuel, blending methanol and ethanol with petrol (Motor Spirit or MS), promotion of non-conventional sources of energy, battery-operated vehicles, encouraging the use of coal in boilers, etc. The strategy recommended for demand management in the Eighth Plan are : (a) lmprovement in the efficiency of use of petroleum products in different sectors of the economy, @) Promotion of demand management programmes aimed at reducing the 011-intensity of the consuming sectors, and (c) kncouraging substitution of petroleum products by coal, natural gas, electnclty, etc.= - IS - - Eighth P,vr Year Plan, 1992-97, Vol 11, p.169 Prepared by BeeHive Digital Concepts Cochin for Mahatma Gandhi University Kottayam