Project Report Bank About Us My Account Login Logout G E T RE A DY TO U S E P R O J E CT REPORTS Home S e l f Study Repor t s C u s tomized Rep o r t Project Report Bank Blog S m a r t Business D o c u m e n t s C o n tact Us Search products… G E T READY TO USE PRO J E CT R E P O RTS Lock Manufacturing Project Report 0 0 0 0 Total Total ₹0 ₹0 HOW TO DOWNLOAD PROJECT REPORT ₹500 Step 1: Adding a report to your basket. 1 Step 2: Click on the Proceed to Add to basket Checkout button. Category: Metal & Alloy Products Project Report Step 3: Finalise checking out Step 4: And then click on the place order. Help ? Step 5: Make Payment Last & Final Step: You can download the project report in PDF immediately after payment. Additionally, a download link Add to wishlist will be sent to your email. You can also download the project report with the help of download link. Description Description You can immediate download the Lock Manufacturing sample project report format template, in MS excel or word / pdf format. These reports will help you prepare a project report as per your objectives. This report will also be helpful in studying the project and gathering information about the project. Aligarh’s lock manufacturing history is fascinating. A gentleman from England founded Johnson and Company almost 125 years ago, in 1870, to import locks from England for sale in Aligarh. Johnson and Company began regular lock production on a small scale in 1890, cutting the sheets and shaping them. Aside from England, sheet metal locks began to be imported from Germany for sale in Aligarh. Johnson and Company and a few other companies began producing sheet metal locks in 1930, based on German locks. These locks are known as Aligarh locks since they were made in Aligarh. However, due to a family feud, this world-famous lock manufacturing company has closed its doors. When the company went bankrupt in 1975, the engineer, contractors, mechanics, and labourers who worked for it started up their small-scale lock units. Aligarh has recently become India’s largest lock manufacturing centre. The origins of the lock business in Aligarh have been interpreted in several ways. Regarding its origin, Jain Smart Project Report ₹15,000 offered one theory. ADD TO BASKET Aligarh’s lock business dates back over a century and is considered a traditional occupation of Aligarh residents. At least 5,000 lock manufacturing units’ employ about 2 lakh people, either directly or indirectly. The majority of craftspeople in this industry are Muslims, but Hindus and Muslims jointly own large industrial units and corporate companies. Muslim artists make approximately 80% of Aligarh’s locks. They work as labourers and make things for major corporations. How to Download Lock Project Report Gone are the days waiting at the door of the expert , as a result, get you Lock Manufacturing sample report in hand, now you can instantly download report in excel or word format. First Step – Click add to basket >> Check Out >> Payment Second Step – Immediately after successful payment, you will get a link to download the report. You can download the report immediately from this link. Lock Industry’s Categories The lock industry’s entire structure can be classi ed into three categories: Small Scale Factories. Units that produce forty to eighty percent of the components themselves are registered with the District Industries Centre and hire outside labour. Cottage or household units. Cottages or housing units serve as residences and workplaces for the production and distribution of lock parts to small industries. Family labour and simple tools are used to carry out the majority of their manufacturing operations. The traders or commission Agents. The commission agents purchase all of the components of locks from household units and assemble them before selling them under their brands. Market Potential Aligarh is the leading manufacturer of locks for the national market, accounting for 80% of the Indian lock industry’s turnover. Because this industry falls under the small-scale sector, it bene ts from the government’s facilities and discounts for small-scale businesses. Even then, the industry was beset by issues relating to nance, raw materials, marketing, and so on. Because it is still not operated on modern lines, it is unable to compete effectively in the international market. In this study, an attempt was made to give a critical analysis of the industry, in which the industry’s structure and current situation were analysed. The industry’s challenges have been explored, and appropriate treatments for bringing the industry out of its current state of stagnation. Locks are not only important for safety in Aligarh, Uttar Pradesh old city; they also open the entrance to a craft history. Consider a sh-shaped lock suspended from a rod-shaped like a seated camel or an owl with Smart Business Documents Download large round eyes. These brass locks have a triple locking mechanism and are handcrafted. They were on Now Click Here display at a recent exhibition in Delhi. As indirect exports, some Aligarh-based lock makers sell their locks to merchant exporters in Delhi, Mumbai, and Chennai. Some lock manufacturers sell their products to hardware exporters who include them in larger shipments of hardware. Because of a developing market where price realisation is faster, and the industry is more organised, the shift from handcrafted to machinemade locks is taking place. RECENTLY VIEWED PRODUCTS Handcrafted locks are costly, and the volume of manufacture cannot compete with that of machines. “Handmade locks used to have a 50 to 60 percent market share, but now they barely have a 5% market Lock Manufacturing share.” Project Report ₹500 The lock industry, which employs over 6,000 cottage and mid-scale lock units in Aligarh and generates over Rs 210 crore in annual revenue from the export of locks and other brass hardware, is the city’s economic backbone. Usage of the product A lock is a mechanical fastening device that restricts access to the space or property enclosed by a door, vehicle, or container. It’s usually unlocked by a key or a combination of keys. Compliances Required This product comes under the ambit of small-scale industries, so the basic quality standard of manufacturing should be maintained. Also, it is advisable to check your local laws as per your state or area to complete all compliances. Still, some basic points are explained here while we go for compliances: REGISTRATION OF BUSINESS We can start with a proprietorship or partnership rm. GST Registration Udyam Registration TRADEMARK Registration (Optional) Investment & Pro t from Lock Business When an entrepreneur starts a rm, they always have a business plan, also known as a project report, on hand, and you can quickly compute nancial gures from this project report. If you need a location to work but don’t have one, consider renting one, as we say during the early stages of your rm. Renting a space allows you to avoid making large investments in land and buildings. You will, nevertheless, need to invest xed cash in the acquisition of machines. You can readily invest in raw materials, employing people, licencing and registration, administrative fees, and transportation with working capital support. However, you’ll need to set aside money for advertising and promotion. This business approximately needs; Capital investment: 25 – 30 Lakhs…Depending upon the production and business model, pro t earned can be 9 to 10 percent. Land, Electricity, And Manpower Requirement Land Required: 1500 – 1800 square feet area. Electricity Load required: 15 – 18 kilowatt load. Manpower required: We can start this manufacturing business with 12 to 15 artisans, including 2 – 3 machine operators, 3-4 skilled labour, 3 – 4 unskilled labour & o ce staff. Raw Material Brass is the base material for these handcrafted locks (60 percent copper and 40 percent zinc). The moulds are made of brass. In the sand casting process, this is utilised for shaping. Standard ve-tumbler key locks are constructed of a variety of durable metals. Locks’ interior mechanisms are usually composed of brass or zinc die-cast. Steel or stainless steel is commonly used for the cam, the tongue protruding from the lock to secure it. Brass, chrome, steel, nickel, or any other robust metal or alloy can be used for a lock’s exterior casing. The average cost of raw materials for a set of Door Locks is Rs. 320-390 (Approx.). So majorly following raw materials required: Brass Blocks Mild Steel Sheets Case Hardened and stainless Steel Sheets Bolt, Key Cylinder, spring, Lever, Washer & similar small appliances. Machines and Equipment Required Furnace Power Press Drilling Machine Sheet Metal Bending Machine Milling Machine Grinding Machine Pro le Moulds Casting Patterns Spray Painting Machine Electroplating Plant Foundry Equipment Other Handling Equipment Machinery Tools Manufacturing Methodology Lock makers manufacture locks using both ancient and modern processes. The conventional process is mostly utilised to create heavy brass and iron locks. The lock maker creates a lock and collects an order from the trader using this mechanism. While making an order, the trader also gives the lock maker a cash advance or a loan to purchase necessary raw materials and components. The lock maker then sends the raw material, together with a model, to the foundry. The foundry casts all of the pieces according to the speci cations and then delivers them to the lock manufacturer, who assembles them. A die-casting machine is used to die-cast and cut the major mechanical components of the gate entrance lock housing. After the mechanical pieces of the entrance door lock have been die-cast, they must be polished. The trim is the most important thing to polish. Surface cleaning, grinding, polishing, and anti-corrosion treatment are crucial steps in the polishing process for the trim. Then applying a quenching treatment to the lock core to increase its hardness and prevent it from being damaged by tools like drills and prys, nally using a wire cutting method to machine a keyhole with a thickness of 0.1-0.9mm. The matched ultra-thin key has a reinforcing rib and is produced by punch forming stainless steel with a certain strength and elasticity, grinding machining, or wire cutting, resulting in the thickness, width, and curvature of the ultra-thin key being mutually t with the keyhole of the lock core. Further Process The gate entrance lock can be assembled after the trim, and mechanical parts are completed. The nal assembly combines semi-automatic and manual auxiliary production while also combining scienti c and reasonable assembly processes, dividing assembly positions into dozens of positions, making the assembly more reasonable, strengthening the assembly process’ e ciency, and improving assembly quality. Before marketing the locks, the dealers have them polished and engraved with their brand name. Smaller locks are created in factories using contemporary manufacturing techniques. Cutting, bending, forming grooves, polishing, and piercing holes in locks and keys are all done with power presses. Bu ng machines or dhol or drum polishing are used to polish the corroded components of locks. If visible sections aren’t electroplated, they’re spray painted. Different units handle different aspects of the lock-making process. The nal phase in the appearance of a main entrance door lock is electroplating. Multiple processes and components are involved in its impact. The results of different electroplating rms, masters, electroplating bath compositions, and methods are all distinct. Cutting, bending, and groove-making operations are typically performed in relatively large units using power presses. In contrast, activities such as polishing, electroplating, spray painting, and assembly are typically performed in small workshops and household units. The key is made initially in a normal ve-tumbler key lock. The lock maker purchases the key blanks, who then cuts the ridges, or combinations, in each key. Each key features ve bumps, each of which is sliced to a different degree. From the time the specs are supplied to the time the locks are packed and dispatched, a respectable manufacturer of anything except low-security locks may take eight to twelve weeks to build locks for an order. Target Customers Wholesalers Distributors Retailers Online shopping websites Hardware Shops Furniture making small scale Industries Local Shops. Marketing Strategies Personal selling Advertising Sales Promotion Direct marketing Publicity Key Points Cover in Sample Project Report Table of Contents Sr. No. Particulars 1 Purpose Of The Document 2 Introduction 3 Market Potential 4 Product Description 5 Product Uses 6 Raw Material 7 Manufacturing Process 8 Project Components 9 Land 10 Civil Work 11 Machinery & Equipments 12 Miscellaneous Asset 13 Power Requirement 14 Man Power Requirement 15 Financial Aspects 16 Balance Sheet 17 Pro tability Statement 18 Cash Flow Statement 19 Repayment Schedule 20 Depreciation Schedule 21 Computation Of Sale 22 Production And Raw Material Consumed 23 Closing Stock 24 Computation Of Working Capital 25 Computation Of Electricity 26 Salary & Wages 27 Financial Indicators 28 Break-Even Analysis 29 Dscr 30 License & Approvals 31 Swot Analysis 32 Assumptions Apart from this, all the information is being provided. To help in preparing project reports. FAQs Q1. Which factors affect the pricing of the product? Ans. Following factors affect: New product- as it is a new product and in the market, its name is not established. Therefore the prices are less. Product cost- cost xed after considering all operating expenses and pro t margins. Penetration Pricing- always tries to keep prices low to capture a large market. The extent of competition in the market- seeing the intense competition with other competitors and keep your prices low. Q2. What types of channels are used for the distribution of locks manufactured? .Ans. Sold through two-level channels, i.e. Manufacturer-Wholesaler-Retailer-Consumer. This is used to cover some large market areas. The physical movement of the product- means locks manufactured in one area and transported to the rest of India. Q3.How much pro t can a lock manufacturer make? Ans. The lock manufacturing business is not so big that it can provide you with so huge amount of pro ts, but it provides handsome income by giving some smart efforts like contacting small furniture traders or manufacturers. Provide free samples at local retail or hardware shops to highlight your business. Pro t earned can be 9 to 10 percent. Sample Project Report Format In our project report format, we cover technology details, its diagrams, ow chart etc. as and when required or deemed t to include. Also, prepare in-depth nancial calculations which is necessary for the Investor/bank. You will get the report data l Lock Manufacturing Business in PDF or MS word. Which you can use easily. You can also modify the information according to your need. You will be able to access the data easily according to the your requirement. Additionally you can easily convert the data to PDF format. Also Buy :Wire Mesh Fencing Project Report Plywood Manufacturing Project Report Furniture Making Project Report Format For whom are these formats useful? 1. CA Chartered Accountants 2. Tax Consultants 3. Small Business Owners 4. Students 5. Engineers . Who want to self study In addition to those who want to prepare project reports themselves. You may also like… Nuts And Bolts Project Report Plywood Manufacturing Project Report Cement Pipe Manufacturing Project Report Plaster of Paris Project Report ₹500 ₹500 ₹500 ₹500 Add to basket Add to basket Add to basket Add to basket Steel Scrubbers Project Report Aluminium Fabrication Project Report Gas Lighter Project Report Aluminium Foil Container Project Report ₹500 ₹500 Add to basket Add to basket Related products Project Report Bank Support We provide immediate downloadable project reports. In Project Report, we cover related industry introduction, Feasibility, manufacturing process, nancial analysis, projected balance sheet, pro t loss statement, and other necessary information for lender/investor. Reports help get information about the business and prepare project reports for other purposes. About Us ₹500 Add to basket ₹500 Add to basket Contact Us Pricing Privacy Policy Terms & Conditions Refund Policy Career – Project Report Bank Smart Project Report ₹15,000 ADD TO BASKET Recent Posts ✜ Top 10 Most Successful Unique Businesses Ideas to Start in 2022 ✜ PMEGP Loan Process Time ✜ Project Report on Arti cial Sand – A Viable Alternative, An Alternate to River Sand ✜ Project Report on Opening A School In India On CBSE Pattern Project Report Bank | Designed by: Theme Freesia | © 2023 WordPress