K J SOMAIYA COLLEGE OF ENGINEERING, MUMBAI-77 (CONSTITUENT COLLEGE OF SOMAIYA VIDYAVIHAR UNIVERSITY) Module 4 : Steam Nozzle 9/12/2023 1 Introduction to Steam Nozzles 1.A steam nozzle is a passage of varying cross-section, which converts heat energy of steam into kinetic energy. 2. A well designed nozzle converts the heat energy of steam into kinetic energy with a minimum loss. 3.The main use of steam nozzle in steam turbines is to produce a jet of steam with a high velocity. TYPES OF STEAM NOZZLES 9/12/2023 2 How pressure decreases and velocity increases in divergent section 9/12/2023 3 Introduction to Steam Nozzles 1. During the first part of the nozzle, the steam increases its velocity. 2. But in its later part, the steam gains more in volume than in velocity. 3. Since the mass or steam, passing through any section of the nozzle remains constant, the variation of steam pressure in the nozzle depends upon the velocity, specific volume and dryness fraction of steam. 4. A well designed nozzle converts the heat energy of steam into kinetic energy with a minimum loss. 5. The main use of steam nozzle in steam turbines is to produce a jet of steam with a high velocity. 6. The smallest section of the nozzle is called throat. 9/12/2023 4 Flow of Steam through Convergent-Divergent Nozzle 1.The steam enters the nozzle with a high pressure, but with a negligible velocity. 2.In the converging portion (i.e. from the inlet to the throat), there is a drop in the steam pressure with a rise in its velocity. 3.There is also a drop in the enthalpy or total heat of the steam. 4.This drop of heat is not utilized in doing some external work, but is converted into kinetic energy. 5.In the divergent portion (i. e. from the throat to outlet), there is further drop of steam pressure with a further rise in its velocity. 6.Again, there is a drop in the enthalpy or total heat of steam, which is converted into kinetic energy. 7.It will be interesting to know that the steam enters the nozzle with a high pressure and negligible velocity. 8.But leaves the nozzle with a high velocity and small pressure. 9.The pressure, at which the steam leaves the nozzle, is known as back pressure. 10.Moreover, no heat is supplied or rejected by the steam during flow through a nozzle. 11.Therefore, it is considered as isentropic flow, and the corresponding expansion is considered as an isentropic expansion. 9/12/2023 5 Velocity of Steam Flowing through a Nozzle Assumptions 1. Steady state 2. Adiabatic boundaries (fluid velocity is very high so there is no time available for heat exchange with surroundings) 3. Equilibrium states at inlet and outlet. 4. Change in potential energy is negligible. 5. No shaft work 9/12/2023 6 We know that for a steady flow process in a nozzle, Neglecting losses in a nozzle V2 2000 h d 44 .72 h d In actual practice, there is always a certain amount of friction present between the steam and nozzle surfaces. This reduces the heat drop by 10 to 15 percent and thus the exit velocity of steam is also reduced correspondingly. Thus the above relation may be written as : V2 44 .72 K h d 9/12/2023 where K is the nozzle coefficient or nozzle efficiency. 7 Friction in a Nozzle or Nozzle Efficiency As a matter fact, when the steam flows through a nozzle, some loss in its enthalpy or total heat takes place due to friction between the nozzle surface and the flowing steam. This can be best understood with the help of h-s diagram or Mollier chart, as shown in Fig. Now the coefficient of nozzle or nozzle efficiency (usually denoted by K) is defined as the ratio of useful heat drop to the isentropic heat drop. K Useful heat drop AC h1 h 3 Isentropic heat drop AB h1 h 2 Nozzle effeciency , K PR PQ In general, if 15% of the heat drop is lost in friction, then efficiency of the nozzle is equal to 100-15 =85% =0.85. 9/12/2023 8 Effects of friction 1. Reduction in actual enthalpy drop. 2. Reduction of exit velocity. 3. The final dryness fraction of steam is increased as the K.E. converted into heat due to friction and is absorbed by steam. 4. The specific volume of the steam is increased as the steam becomes more dry due to frictional reheating. 9/12/2023 9 Efficiency for convergent nozzle How to find h1 and h2 1) Using steam table h = hf + x hfg s = sf + x sfg 2) Using Mollier diagram V2th = 2 ℎ1 − ℎ2 ∗ 1000 V2act = 9/12/2023 2 ( ℎ1 – ℎ2 ’) ∗ 1000 10 Problem 1 In a steam nozzle , the steam expands from 4 bar to 1 bar . The initial velocity of steam is 60 m/s and the initial temp 200 0C. Determine the exit velocity if the nozzle efficiency is 92 % 9/12/2023 11 Mollier chart 9/12/2023 12 Problem 2 Dry saturated steam enters a steam nozzle at a pressure of 15 bar and is discharged at a pressure of 2 bar . If the dryness fraction of discharge steam is 0.96 . What will be final velocity of steam ? Neglect initial velocity of steam . If 10 % of heat drop is lost in friction , find the percentage reduction in the final velocity. Solution : - 9/12/2023 13 9/12/2023 14 Problem 3 Steam initially dry and saturated is expanded in a nozzle from 15 bar at 300 0C to 1 bar . If the frictional loss in the nozzle is 12 % of the total heat drop . Calculate the mass of steam discharged when exit diameter of the nozzle is 15 mm. Solution : - 9/12/2023 15 9/12/2023 16 • Problem 4. A convergent divergent adiabatic steam nozzle is supplied with steam at 10 bar and 250°c.the discharge pressure is 1.2 bar. assuming that the nozzle efficiency is 100% and initial velocity of steam is 50 m/s. find the discharge velocity. • Initial pressure(p )=10bar Initial • Temperature(T )=250°c • Exit pressure(p )=1.2 bar • Nozzle efficiency(η )=100% 9/12/2023 17 Solution 9/12/2023 18 Problem 5 Dry saturated steam at 6.5 bar with negligible velocity expands isentropically in a convergent divergent nozzle to 1.4 bar anddryness fraction 0.956. De termine the final velocity of steam from th e nozzle if 13% heat is loss in friction. Find the %reduction in the final velocity. Given data: Exit pressure (P2) = 1.4 bar Dryness fract ion (X2) = 0.956 Heat loss = 13% Solution: Enthalpy of saturated steam h1 at 6.5 bar h1=2760.3 kJ/kg (from steam table) 9/12/2023 19 • Similarly, at 1.4 bar, • hfg= 2231.9 KJ/Kg • hf = 458.4KJ/Kg • h2 = hf2 + X2 hfg2 • = 458.4 + (0.956) 2231.6 • h2= 2592.1 KJ/Kg • Final velocit (V2) = 2000(ℎ1 − ℎ2) • V2=577.39 m/s for case 2; Heat drop is 13%= 0.13 • Nozzle efficiency (η) = 1- 0.13 = 0.87 • Final velocity 𝑣2′ = η𝑛𝑜𝑧𝑧𝑙𝑒 2000(ℎ1 − ℎ2) • =0.87 2000(2760.3 − 2592.1) • 𝑣2′ = 538.55 m/s • %reduction in the final velocity.= (𝑣2 9/12/2023 - 𝑣2′ )/ 𝑣2 = 6.72% 20 Practice problem A convergent divergent nozzle receives steam at 7bar and 200οC and it expands isentropically into a space of 3bar neglecting the inlet velocity calculate the exit area required for a mass flow of 0.1Kg/sec . when the flow is in equilibrium through all and supersaturated with 𝑃𝑉 1.3 =C • Given Data: 9/12/2023 21