INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) UNIT-1 (PART-I) Introduction to transportation engineering Overview Mobility is a basic human need. From the times immemorial, everyone travels either for food or leisure. A closely associated need is the transport of raw materials to a manufacturing unit or finished goods for consumption. Transportation fulfils these basic needs of humanity. Transportation plays a major role in the development of the human civilization. For instance, one could easily observe the strong correlation between the evolution of human settlement and the proximity of transport facilities. Also, there is a strong correlation between the quality of transport facilities and standard of living, because of which society places a great expectation from transportation facilities. In other words, the solution to transportation problems must be analytically based, economically sound, socially credible, environmentally sensitive, practically acceptable and sustainable. Alternatively, the transportation solution should be safe, rapid, comfortable, convenient, economical, and eco-friendly for both men and material. 1 Transportation system In the last couple of decades transportation systems analysis has emerged as a recognized profession. More and more government organizations, universities, researchers, consultants, and private industrial groups around the world are becoming truly multi-modal in their orientation and are opting a systematic approach to transportation problems. 1.1 Diverse characteristics The characteristics of transportation system that makes it diverse and complex are listed below: 1. Multi-modal: Covering all modes of transport; air, land, and sea for both passenger and freight. 2. Multi-sector: Encompassing the problems and viewpoints of government, private industry, and public. 3. Multi-problem: Ranging across a spectrum of issues that includes national and international policy, planning of regional system, the 1 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) location and design of specific facilities, carrier management issues, regulatory, institutional and financial policies. 4. Multi-objective: Aiming at national and regional economic development, urban development, environment quality, and social quality, as well as service to users and financial and economic feasibility. 5. Multi-disciplinary: Drawing on the theories and methods of engineering, economics, operations research, political science, psychology, other natural, and social sciences, management and law. 1.2 Study context The context in which transportation system is studied is also very diverse and are mentioned below: 1. Planning range: Urban transportation planning, producing long range plans for 5-25 years for multi-modal transportation systems in urban areas as well as short range programs of action for less than five years. 2. Passenger transport: Regional passenger transportation, dealing with inter-city passenger transport by air, rail, and highway and possible with new modes. 3. Freight transport: Routing and management, choice of different modes of rail and truck. 4. International transport: Issues such as containerization, inter-modal co-ordination. 1.3 Background: A changing world The strong interrelationship and the interaction between transportation and the rest of the society especially in a rapidly changing world is significant to a transportation planner. Among them four critical dimensions of change in transportation system can be identified; which form the background to develop a right perspective. 1. Change in the demand: When the population, income, and landuse pattern changes, the pattern of demand changes; both in the amount and spatial distribution of that demand. 2. Changes in the technology: As an example, earlier, only two alternatives (bus transit and rail transit) were considered for urban transportation. But, now new systems like LRT, MRTS, etc offer a variety of alternatives. 2 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 3. Change in operational policy: Variety of policy options designed to improve the efficiency, such as incentive for car-pooling, bus fare, road tolls etc. 4. Change in values of the public: Earlier all beneficiaries of a system was monolithically considered as users. Now, not one system can be beneficial to all, instead one must identify the target groups like rich, poor, young, work trip, leisure etc. 2 Role of transportation engineer In spite of the diversity of problem types, institutional contexts and technical perspectives there is an underlying unity: a body of theory and set of basic principles to be utilized in every analysis of transportation systems. The core of this is the transportation system analysis approach. The focus of this is the interaction between the transportation and activity systems of region. This approach is to intervene, delicately and deliberately in the complex fabric of society to use transport effectively in coordination with other public and private actions to achieve the goals of that society. For this the analyst must have substantial understanding of the transportation systems and their interaction with activity systems; which requires understanding of the basic theoretical concepts and available empirical knowledge. 2.1 Basic premise of a transportation system The first step in formulation of a system analysis of transportation system is to examine the scope of analytical work. The basic premise is the explicit treatment of the total transportation system of region and the interrelations between the transportation and socioeconomic context. They can be stated as: P1 The total transportation system must be viewed as a single multimodal system. P2 Considerations of transportation system cannot be separated from considerations of social, economic, and political system of the region. This follows the following steps for the analysis of transportation system: 3 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) • • • • S1 Consider all modes of transportation S2 Consider all elements of transportation like persons, goods, carriers (vehicles), paths in the network facilities in which vehicles are going, the terminal, etc. S3 Consider all movements of passengers and goods for every O-D pair. S4 Consider the total trip for every flows for every O-D over all modes and facilities. As an example, consider the study of intra-city passenger transport in metro cities. • • • • Consider all modes: i.e. rail, road, buses, private automobiles, trucks, new modes like LRT, MRTS, etc. Consider all elements like direct and indirect links, vehicles that can operate, terminals, transfer points, intra-city transit like taxis, autos, urban transit. Consider diverse pattern of O-D of passenger and goods. Consider service provided for access, egress, transfer points and midblock travel etc. Once all these components are identified, the planner can focus on elements that are of real concern. 3 Major disciplines of transportation Transportation engineering can be broadly consisting of the four major parts: • • • • Transportation Planning Geometric Design Pavement Design Traffic Engineering A brief overview of the topics is given below: Transportation planning deals with the development of a comprehensive set of action plan for the design, construction and operation of transportation facilities. 3.1 Transportation planning Transportation planning essentially involves the development of a transport model which will accurately represent both the current as well as future transportation system. 4 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 3.2 Geometric design Geometric design deals with physical proportioning of other transportation facilities, in contrast with the structural design of the facilities. The topics include the cross-sectional features, horizontal alignment, vertical alignment and intersections. Although there are several modes of travel like road, rail, air, etc. the underlying principles are common to a great extent. Therefore, emphasis will be normally given for the geometric design of roads. 3.3 Pavement analysis and design Pavement design deals with the structural design of roads, both (bituminous and concrete), commonly known as (flexible pavements and rigid pavements) respectively. It deals with the design of paving materials, determination of the layer thickness, and construction and maintenance procedures. The design mainly covers structural aspects, functional aspects, drainage. Structural design ensures the pavement has enough strength to withstand the impact of loads, functional design emphasizes on the riding quality, and the drainage design protects the pavement from damage due to water infiltration. 3.4 Traffic engineering Traffic engineering covers a broad range of engineering applications with a focus on the safety of the public, the efficient use of transportation resources, and the mobility of people and goods. Traffic engineering involves a variety of engineering and management skills, including design, operation, and system optimization. In order to address the above requirement, the traffic engineer must first understand the traffic flow behavior and characteristics by extensive collection of traffic flow data and analysis. Based on this analysis, traffic flow is controlled so that the transport infrastructure is used optimally as well as with good service quality. In short, the role of traffic engineer is to protect the environment while providing mobility , to preserve scarce resources while assuring economic activity, and to assure safety and security to people and vehicles, through both acceptable practices and hightech communications. 4 Other important disciplines In addition to the four major disciplines of transportation, there are several other important disciplines that are being evolved in the past few decades. Although it is difficult to categorize them into separate well defined disciplines because of the significant overlap, it may be worth the effort to 5 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) highlight the importance given by the transportation community. They can be enumerated as below: 4.1 4.2 4.3 4.4 4.5 Public transportation: Public transportation or mass transportation deals with study of the transportation system that meets the travel need of several people by sharing a vehicle. Generally, this focuses on the urban travel by bus and rail transit. The major topics include characteristics of various modes; planning, management and operations; and policies for promoting public transportation. Financial and economic analysis Transportation facilities require large capital investments. Therefore, it is imperative that whoever invests money should get the returns. When government invests in transportation, its objective is not often monetary returns; but social benefits. The economic analysis of transportation project tries to quantify the economic benefit which includes saving in travel time, fuel consumption, etc. This will help the planner in evaluating various projects and to optimally allocate funds. On the contrary, private sector investments require monetary profits from the projects. Financial evaluation tries to quantify the return from a project. Environmental impact assessment The depletion of fossil fuels and the degradation of the environment has been a severe concern of the planners in the past few decades. Transportation; in spite of its benefits to the society is a major contributor to the above concern. The environmental impact assessment attempts in quantifying the environmental impacts and tries to evolve strategies for the mitigation and reduction of the impact due to both construction and operation. The primary impacts are fuel consumption, air pollution, and noise pollution. Accident analysis and reduction One of the silent killers of humanity is transportation. Several statistics evaluates that more people are killed due to transportation than great wars and natural disasters. This discipline of transportation looks at the causes of accidents, from the perspective of human, road, and vehicle and formulate plans for the reduction. Intelligent transport system with advent to computers, communication, and vehicle technology, it is possible in these days to operate transportation system much effectively with significant reduction in the adverse impacts of transportation. Intelligent transportation system offers better mobility, efficiency, and safety with the help of the state-of-the-art-technology. 6 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) In addition, disciplines specific to various modes are also common. This includes railway engineering, port and harbour engineering, and airport engineering. Summary Transportation engineering is a very diverse and multidisciplinary field, which deals with the planning, design, operation and maintenance of transportation systems. Good transportation is that which provides safe, rapid, comfortable, convenient, economical, and environmentally compatible movement of both goods and people. This profession carries a distinct societal responsibility. Transportation planners and engineers recognize the fact that transportation systems constitute a potent force in shaping the course of regional development. Planning and development of transportation facilities generally raises living standards and enhances the aggregate of community values. 7 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Introduction to Highway Engineering Overview Road transport is one of the most common mode of transport. Roads in the form of trackways, human pathways etc. were used even from the prehistoric times. Since then many experiments were going on to make the riding safe and comfort. Thus road construction became an inseparable part of many civilizations and empires. In this chapter we will see the different generations of road and their characteristic features. Also we will discuss about the highway planning in India. 1 History of highway engineering The history of highway engineering gives us an idea about the roads of ancient times. Roads in Rome were constructed in a large scale and it radiated in many directions helping them in military operations. Thus, they are considered to be pioneers in road construction. In this section we will see in detail about Ancient roads, Roman roads, British roads, French roads etc. 1.1 Ancient Roads The first mode of transport was by foot. These human pathways would have been developed for specific purposes leading to camp sites, food, streams for drinking water etc. The next major mode of transport was the use of animals for transporting both men and materials. Since these loaded animals required more horizontal and vertical clearances than the walking man, track ways emerged. The invention of wheel in Mesopotamian civilization led to the development of animal drawn vehicles. Then it became necessary that the road surface should be capable of carrying greater loads. Thus roads with harder surfaces emerged. To provide adequate strength to carry the wheels, the new ways tended to follow the sunny drier side of a path. These have led to the development of foot-paths. After the invention of wheel, animal drawn vehicles were developed and the need for hard surface road emerged. Traces of such hard roads were obtained from various ancient civilization dated as old as 3500 BC. The earliest authentic record of road was found from Assyrian empire constructed about 1900 BC. 8 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 1.2 Roman roads The earliest large-scale road construction is attributed to Romans who constructed an extensive system of roads radiating in many directions from Rome. They were a remarkable achievement and provided travel times across Europe, Asia minor, and north Africa. Romans recognized that the fundamentals of good road construction were to provide good drainage, good material and good workmanship. Their roads were very durable, and some are still existing. Roman roads were always constructed on a firm formed subgrade strengthened where necessary with wooden piles. The roads were bordered on both sides by longitudinal drains. The next step was the construction of the agger. This was a raised formation up to a 1 meter high and 15 m wide and was constructed with materials excavated during the side drain construction. This was then topped with a sand leveling course. The agger contributed greatly to moisture control in the pavement. The pavement structure on the top of the agger varied greatly. In the case of heavy traffic, a surface course of large 250 mm thick hexagonal flag stones were provided. A typical cross section of roman road is given in Figure 1 The main features of the Roman roads are that they were built straight regardless of gradient and used heavy foundation stones at the bottom. They mixed lime and volcanic pozzolana to make mortar and they added gravel to this mortar to make concrete. Thus, concrete was a major Roman road making innovation 9 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 1.3 French roads Figure 2: French roads The next major development in the road construction occurred during the regime of Napoleon. The significant contributions were given by Tresaguet in 1764 and a typical cross section of this road is given in Figure 1. He developed a cheaper method of construction than the lavish and locally unsuccessful revival of Roman practice. The pavement used 200 mm pieces of quarried stone of a more compact form and shaped such that they had at least one flat side which was placed on a compact formation. Smaller pieces of broken stones were then compacted into the spaces between larger stones to provide a level surface. Finally the running layer was made with a layer of 25 mm sized broken stone. All this structure was placed in a trench in order to keep the running surface level with the surrounding country side. This created major drainage problems which were counteracted by making the surface as impervious as possible, cambering the surface and providing deep side ditches. He gave much importance for drainage. He also enunciated the necessity for continuous organized maintenance, instead of intermittent repairs if the roads were to be kept usable all times. For this he divided the roads between villages into sections of such length that an entire road could be covered by maintenance men living nearby. 1.4 British roads Figure 3: British roads 10 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) The British government also gave importance to road construction. The British engineer John Macadam introduced what can be considered as the first scientific road construction method. Stone size was an important element of Macadam recipe. By empirical observation of many roads, he came to realize that 250 mm layers of well compacted broken angular stone would provide the same strength and stiffness and a better running surface than an expensive pavement founded on large stone blocks. Thus, he introduced an economical method of road construction. The mechanical interlock between the individual stone pieces provided strength and stiffness to the course. But the inter particle friction abraded the sharp interlocking faces and partly destroy the effectiveness of the course. This effect was overcome by introducing good quality interstitial finer material to produce a well-graded mix. Such mixes also proved less permeable and easier to compact. A typical cross section of British roads is given in Figure 3. 1.5 Modern roads The modern roads by and large follow Macadam's construction method. Use of bituminous concrete and cement concrete are the most important developments. Various advanced and cost-effective construction technologies are used. Development of new equipment’s help in the faster construction of roads. Many easily and locally available materials are tested in the laboratories and then implemented on roads for making economical and durable pavements. Scope of transportation system has developed very largely. Population of the country is increasing day by day. The life style of people began to change. The need for travel to various places at faster speeds also increased. This increasing demand led to the emergence of other modes of transportation like railways and travel by air. While the above development in public transport sector was taking place, the development in private transport was at a much faster rate mainly because of its advantages like accessibility, privacy, flexibility, convenience and comfort. This led to the increase in vehicular traffic especially in private transport network. Thus, road space available was becoming insufficient to meet the growing demand of traffic and congestion started. In addition, chances for accidents also increased. This has led to the increased attention towards control of vehicles so that the transport infrastructure was optimally used. Various control measures like traffic signals, providing roundabouts and medians, limiting the speed of vehicle at specific zones etc. were implemented. 11 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) With the advancement of better roads and efficient control, more and more investments were made in the road sector especially after the World wars. These were large projects requiring large investment. For optimal utilization of funds, one should know the travel pattern and travel behaviour. This has led to the emergence of transportation planning and demand management. 2 Highway planning in India Excavations in the sites of Indus valley, Mohenjo-dero and Harappan civilizations revealed the existence of planned roads in India as old as 25003500 BC. The Mauryan kings also built very good roads. Ancient books like Arthashastra written by Kautilya, a great administrator of the Mauryan times, contained rules for regulating traffic, depths of roads for various purposes, and punishments for obstructing traffic. During the time of Mughal period, roads in India were greatly improved. Roads linking North-West and the Eastern areas through gang etic plains were built during this time. After the fall of the Mughals and at the beginning of British rule, many existing roads were improved. The construction of Grand-Trunk road connecting North and South is a major contribution of the British. However, the focus was later shifted to railways, except for feeder roads to important stations. 3 Modern developments The first World war period and that immediately following it found a rapid growth in motor transport. So need for better roads became a necessity. For that, the Government of India appointed a committee called Road development Committee with Mr.M.R. Jayakar as the chairman. This committee came to be known as Jayakar committee. 3.1 Jayakar Committee In 1927 Jayakar committee for Indian road development was appointed. The major recommendations and the resulting implementations were: • Committee found that the road development of the country has become beyond the capacity of local governments and suggested that Central government should take the proper charge considering it as a matter of national interest. 12 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) • • • • They gave more stress on long term planning programme, for a period of 20 years (hence called twenty-year plan) that is to formulate plans and implement those plans with in the next 20 years. One of the recommendations was the holding of periodic road conferences to discuss about road construction and development. This paved the way for the establishment of a semi-official technical body called Indian Road Congress (IRC) in 1934 The committee suggested imposition of additional taxation on motor transport which includes duty on motor spirit, vehicle taxation, license fees for vehicles plying for hire. This led to the introduction of a development fund called Central road fund in 1929. This fund was intended for road development. A dedicated research organization should be constituted to carry out research and development work. This resulted in the formation of Central Road Research Institute (CRRI) in 1950. 3.2 Nagpur road congress 1943 The second World War saw a rapid growth in road traffic and this led to the deterioration in the condition of roads. To discuss about improving the condition of roads, the government convened a conference of chief engineers of provinces at Nagpur in 1943. The result of the conference is famous as the Nagpur plan. • • • • • A twenty-year development programme for the period (1943-1963) was finalized. It was the first attempt to prepare a co-ordinated road development programme in a planned manner. The roads were divided into four classes: o National highways which would pass through states, and places having national importance for strategic, administrative and other purposes. o State highways which would be the other main roads of a state. o District roads which would take traffic from the main roads to the interior of the district. According to the importance, some are considered as major district roads and the remaining as other district roads. o Village roads which would link the villages to the road system. The committee planned to construct 2 lakh kms of road across the country within 20 years. They recommended the construction of star and grid pattern of roads throughout the country. One of the objectives was that the road length should be increased so as to give a road density of 16kms per 100 sq.km 13 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 3.3 Bombay road congress 1961 The length of roads envisaged under the Nagpur plan was achieved by the end of it, but the road system was deficient in many respects. The changed economic, industrial and agricultural conditions in the country warranted a review of the Nagpur plan. Accordingly, a 20-year plan was drafted by the Roads wing of Government of India, which is popularly known as the Bombay plan. The highlights of the plan were: • • • • • It was the second 20-year road plan (1961-1981) The total road length targeted to construct was about 10 lakhs. Rural roads were given specific attention. Scientific methods of construction were proposed for the rural roads. The necessary technical advice to the Panchayaths should be given by State PWD's. They suggested that the length of the road should be increased so as to give a road density of 32kms/100 sq.km The construction of 1600 km of expressways was also then included in the plan. 3.4 Lucknow road congress 1984 This plan has been prepared keeping in view the growth pattern envisaged in various fields by the turn of the century. Some of the salient features of this plan are as given below: • • • • • • This was the third 20-year road plan (1981-2001). It is also called Lucknow road plan. It aimed at constructing a road length of 12 lakh kilometres by the year 1981 resulting in a road density of 82kms/100 sq.km The plan has set the target length of NH to be completed by the end of seventh, eighth and ninth five-year plan periods. It aims at improving the transportation facilities in villages, towns etc. such that no part of country is farther than 50 km from NH. One of the goals contained in the plan was that expressways should be constructed on major traffic corridors to provide speedy travel. Energy conservation, environmental quality of roads and road safety measures were also given due importance in this plan. 14 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Summary This lecture covers a brief history of highway engineering, highlighting the developments of road construction. Significant among them are Roman, French, and British roads. British road construction practice developed by Macadam is the most scientific and the present-day roads follows this pattern. The highway development and classification of Indian roads are also discussed. The major classes of roads include National Highway, State highway, District roads, and Village roads. Finally, issues in highway alignment are discussed. 15 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) HIGHWAY PLANNING 1 Objects of highway planning: Planning is considered as a pre-requisite before attempting any development programme in the present era. This is particularly true for any engineering project, as planning is the basic requirement for any new project or an expansion programme. Thus there is a need for planned development of the road network and the links. Highway planning is of great importance when the funds available are limited whereas the total requirement is much higher. In developing countries like India it is important to utilize the available funds in the best possible manner by resorting to best planning principles. 1.1 The objects of highway planning are briefly given below: (a) To plan overall road network for efficient and safe traffic operation, but at minimum cost. Here the costs of construction, maintenance and resurfacing or strengthening of pavement layers and the vehicle operation cost are to be given due consideration (b) To arrive at the road system and the lengths of different categories of roads which could provide maximum utility and could be constructed within the available resources during the plan period under consideration (c) To divide the overall plan into phases and to decide priorities (d) To fix up date-wise priorities for development of each road link based on utility as the main criterion for phasing the road development programme (e) To plan for future requirements and improvements of roads in view of anticipated developments (f) To work out suitable financing system Phases of highway planning Highway planning includes the following phases: (a) Assessment of road length requirement for an area (it may be a district, state or the whole country) (b) Preparation of master plan showing the phasing of plan in five year plans or annual plans In order to plan the road system in the selected region, state or country, different studies and surveys are to be carried out to collect the data required. The data collected are to be processed and analysed to arrive at the best possible road network and to arrive at the optimum length of the road system. 16 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 1.2 Classification of Roads Different approaches Types of roads The roads are generally classified into two categories, depending on whether they can be used during different seasons of the year: (i) All-weather roads and (ii) Fair-weather roads All-weather roads are those which are negotiable during all seasons of the year, except at major river crossings where some interruption to traffic is permissible up to a certain extent, but the road pavement should be negotiable during all weathers. On 'fair weather roads' the traffic may be interrupted during monsoon season at causeways where streams may overflow across the road. Based on the type of the carriageway or the road pavement, the roads are classified as `paved roads' and `un-paved roads'. The roads with a hard pavement surface on the carriageway are called 'paved roads'. The roads without a hard pavement surface on the carriageway are called 'unpaved roads'. Earth roads and gravel roads may be called unpaved roads. Based on the type of pavement surfacing provided, the roads may be classified as `surfaced roads' and `un-surfaced roads. Road pavements with any type of bituminous surface or cement concrete are called surfaced roads. The roads which are not provided with a bituminous or cement concrete surfacing are called un-surfaced roads. 1.3 Methods of classification of roads The roads are generally classified based on the following: (a) Traffic volume (b) Load transported or tonnage (c) Location and function The classification based on traffic volume or tonnage has been arbitrarily fixed by different agencies and there may not be a common agreement regarding the limits for each of classification group. Based 17 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) on the traffic volume or flow, the roads are classified as heavy, medium and low volume roads. These terms are relative and so the limits under each class should be clearly defined and expressed as vehicles per day or 'annual average daily traffic', etc. Likewise, the classification based on load or tonnage is also relative and the roads may be classified as class L II etc. or class A, B etc. and the limits may be expressed in terms of tones per day. The classification based on location and function should therefore be a more acceptable classification method for a country as they may be defined clearly. 2 Road classification based on location and function 2.1 Road classification as per Nagpur road plan: The Nagpur Road Plan classified the roads in India based on location and function into following five categories and described below: (i) National Highways (NH) (ii) State Highways (SH) (iii)Major District Roads (MDR) (iv) Other District Roads (ODR) and (v) Village Roads (VR) National Highways (NH) are main highways running through the length and breadth of India, connecting major ports, foreign highways, capitals of large states and large industrial and tourist centres including roads required for strategic movements for the defence of India. All the national highways are assigned the respective numbers. For example, NHI is the national highway connecting Delhi, Ambala, Jalandhar and Amritsar (up to Pakistan border); NH-4 connects Thane, Pune, Belgaum, Hubli, Bangalore, Chittoor and Chennai. State Highways (SH) are arterial roads of a state, connecting the national highways of adjacent state, district headquarters and important cities within the state and serve as the main arteries for traffic to and from district roads. These highways are considered as main arteries of commerce by road within a state or a similar geographical unit. 18 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Major District Roads (MDR) are important roads within a district serving areas of production and markets and connecting with other major roads or main highways of a district. The MDR has lower speed and geometric design specifications than NH/SH. Other District Roads (ODR) are roads serving rural areas of production and providing them with outlet to market centres, taluk headquarters, block development headquarters or other main roads. These are of lower design specifications than MDR Village Roads (VR) are roads connecting villages or groups of villages with each other to the nearest road of a higher category. It was specified that these village roads should be in essence farm tracks, but it was desired that the prevalent practice of leaving such tracks to develop and maintain by themselves should be replaced by a plan for a designed and regulated system. Road classification as per third 20-year road development plan, 1981 2001 The road classification system was modified in the third 20-year road development plan. The roads in the country are now classified into three classes, for the purpose of transport planning, functional identification, earmarking administrative jurisdictions and assigning priorities on a road network. (i) Primary system (ii) Secondary system and (iii) Tertiary system or rural roads Primary system consists of two categories of highways: (a) Expressways and (b) National Highways (NH) Expressways are a separate class of highways with. Superior facilities and design standards and are meant as through routes having very high volume of traffic. The expressways are to be provided with divided carriageways, controlled access, grade separations at cross roads and fencing. These highways should permit only fast-moving vehicles. Expressways may be owned by the Central Government or a State Government, depending on whether the route is a 19 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) National Highway or State Highway. The National Highways form the other main category of primary system in the country. The Secondary system consists of two categories of roads: (a) State Highways (SH) and (b) Major District Roads (MDR) The Tertiary systems are rural roads and these consist of two categories of roads: (a) Other District Road (ODR) (b) Village Roads (VR) The definitions of NH, SH, MDR, ODR and VR are the same as given under classification of roads by Nagpur Road Plan. 3 Road Patterns: The various road Patterns may be classified as follows: (a) Rectangular or block pattern (b) Hexagonal pattern (c) Radial or star and block pattern (d) Radial or star and circular pattern (e) Radial or star and grid pattern The above types of road patterns have been shown in Fig. a, b, c, d & e. Each of these patterns has its own advantages and limitations. There can be a number of other geometric patterns also. The choice of the pattern very much depends on the locality, the layout of different towns, villages, industrial and production centres and on the choice of the planning engineer. 20 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 21 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 22 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) PLANNING SURVEYS AND INTERPRETATION 1 Planning Surveys The studies for collecting the factual data for highway planning are known as 'fact finding studies' or 'planning surveys. The fact - finding studies point to an intelligent approach for planning and these studies should be carried out if the highway programme is to be protected from inconsistent and short-sighted policies. Planning based on the factual data and analysis may be considered scientific and sound. The planning surveys consist of the following studies: (a) Economic studies (b) Financial studies (c) Traffic or road use studies (d) Engineering studies Economic studies The details to be collected during economic studies are useful in estimating the requirements, cost involved for the proposed highway improvement programme and the economic justification. Hence it is desirable to find the service given by each road system to the population and various types of products (such as different types of agricultural produce and industrial products) of the area. It is essential to first collect all details of the existing facilities, the deficiencies, future trends additional requirements and the estimated cost of improvements. These particulars are useful to work out economic justification of each plan. The details to be collected include the following: (a) Total population and classified distribution of the different population groups based on occupation, income, etc. in each village, town or other locality and the area of settlement of each classified in group (b) Trend of population growth of various population groups (c) Agricultural and industrial products and their listing in classified groups, area wise (d) Industrial and agricultural development, diversifications if any and future trends (e) Existing facilities with regard to communication, education, banks, hospitals, post office, recreation facilities, etc (f) Per capita income 23 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) HIGHWAY ALINGMENT: 1. Alignment: is an arrangement in a straight line or in correct relative positions The position or the layout of the central line of the highway on the ground is called the alignment. Horizontal alignment includes straight and curved paths. Vertical alignment includes level and gradients. Alignment decision is important because a bad alignment will enhance the construction, maintenance and vehicle operating cost. Once an alignment is fixed and constructed, it is not easy to change it due to increase in cost of adjoining land and construction of costly structures by the roadside. A new road should be aligned very carefully as improper alignment would result in increase in one or more of the following: (a)Construction cost (b)Maintenance cost (c)Vehicle operation cost (d)Accident rate FIG-1 24 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 1.1 Types of alignment: A. Horizontal Alignment: Horizontal alignment in road design consists of straight sections of road, known as tangents, connected by circular horizontal curves. It is the design of the road in the horizontal plane. Consists of a series of tangents (straight lines), circular curves and transition curves. Should provide safe travel at a uniform design speed. Horizontal Alignment: FIG-2 B. Vertical Alignment: Vertical alignment is the longitudinal section (shown on the y-axis of a road, it consists of straight grades joined by vertical curves. Vertical alignment specifies the elevations of points along the roadway. Road Shoulders: Shoulders are provided along the road edge to serve as an emergency lane for vehicles. As per IRC, the min. width of shoulder should be 2.5m. Uses: Repair of broken-down vehicles Overtaking operations To act as an emergency lane For future widening of road For temp. diversion of traffic during road repair etc Formation width: Formation width is the top width of the highway embankment or the bottom width of cutting excluding the side drain. Formation width = Width of Carry. Way + Width of shoulder 25 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) FIG-3 FORMATION WIDTH Right of way: Right of way is the area of land acquired for the land, along its alignment. It is the distance between boundary stones of road on either side of road. FIG -4A FIG -4-B RIGHT OF WAY Side slope: The slope of earthwork in Filling(embankment) or cutting is called side slope. Berm: The distance between the road toe and inner edge of borrow pit is called berm. It prevents the erosion of embankment soil. Side drain: For the drainage of rain water, drains are provided on either side of the road. 26 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Normally, Side drain are required for road in cutting. For road in embankment side drain is not necessary. Building line: The distance from the centre line of road on either side, within which construction of building is not permitted is called building line. Purposes: For future widening of road To reduce the chance of accidents To relieve residents from noise pollution To prevent disturbance to the traffic by nearby residents Borrow pits: The pits dug along the road alignment for using excavated earth in construction of embankment are known as borrow pits. Borrow pit should be dug at least 5m from toe of embankment. The small portion left undug in a borrow pit to measure the depth of excavation is called Deadman FIG-5 KERBS-The boundaries between pavement and shoulders or footpath are known as kerbs. FIG-6 Mountable kerbs: These kerbs are indicator between the boundary of a road and shoulder. The height of the kerb is such that driver find no difficulty in crossing these kerbs and use the shoulder in-case of emergency. Its height is kept on 10cm above the pavement edge. Semi-barrier kerbs: It prevents encroachment of slow speed or parking vehicles to the footpath 27 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) But at emergency vehicle can climb over and can be parked on footpath or shoulder. Its height is 15 to 20cm Barrier kerbs: They are mainly provided to cause obstruction to the vehicles leaving the carriage way under emergency. Its height is 23 to 45cm Generally, such kerbs are provided on hills bridges etc. FIG-7 TYPES OF KERBS Once the road is aligned and constructed, it is not easy to change the alignment due to increase in cost of adjoining land and construction of costly structures by the road side, as the land value increases manifolds once the road is opened to traffic. Hence the importance of car eful considerations while finalizing the alignment of a new road need not be over-emphasized. 1.2 Requirements: The basic requirements of an ideal alignment between two terminal stations are that it should be: (a)Short (b)Easy (c)Safe and (d)Economical Short: It is desirable to have a short (or shortest) alignment between two 28 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) terminal stations. A straight alignment would be the shortest, though there may be several practical considerations which would cause deviations from the shortest path. Easy: The alignment should be such that it is easy to construct and maintain the road with minimum problems. Also, the alignment should be easy for the operation of vehicles with easy gradients and curves. Safe: The alignment should be safe enough for construction and maintenance from the view point of stability of natural hill slopes, embankment and cut slopes, foundation of embankments. Also, it should be safe for the traffic operation with safe geometric features. Economical: The road alignment could be considered economical only if the total life cycle cost considering the initial cost, maintenance cost and vehicle operation cost is lowest. 1.3 Factors Controlling Alignment: For an alignment to be shortest, it should be straight between the two terminal stations. This is not always possible due to various practical difficulties such as intermediate obstructions and topography. A shortest route may have very steep gradients and hence not easy for vehicle operation. Similarly, there may be construction and maintenance problems along a route which may otherwise be short and easy. Roads are often deviated from the shortest route in order to cater for intermediate places of importance or obligatory points. A road which is economical with lowest initial construction cost, need not necessarily be the most economical in maintenance or in vehicle operation cost. It may also happen that the shortest and easiest route for vehicle operation may work out to be the costliest of the different alternatives from construction view point. Thus, it may be seen that an alignment can seldom fulfil all the requirements simultaneously; hence a judicial choice is made considering all the factors. The various factors which control the highway alignment in general are: (a)Obligatory points (b)Traffic (c)Geometric design (d)Economics (e)Other considerations Obligatory points: These are control points governing the alignment of the highways. These control points may be divided broadly into two categories. (i)Points through which the alignment is to pass (ii)Points through which the alignment should not pass Points through which the alignment has to pass Obligatory points through which the road alignment has to pass are generally due to the topographic and other site conditions including 29 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) natural obstructions. Some of the examples of this category include location of a mountain pass, suitable location of bridge to cross a river, presence of quarry or an intermediate town to be connected. These obligatory points necessitate deviation of the road alignment from the straight alignment with shortest or easiest path. Points through which the alignment should not pass There are obligatory points through which the road should not pass and these locations may make it necessary to deviate from the proposed shortest alignment. The obligatory points which should be avoided while aligning a road include religious places, very costly structures, unsuitable land etc. Religious places like temple, mosque, church, grave or tomb have been protected by the law from being acquired for any purpose. Acquiring costly structures would mean heavy compensation resulting in increased cost. Marshy, peaty and water logged areas are generally unsuitable for road construction and should be avoided as far as possible. If a marshy land with peaty soil falls on the path of a straight alignment, it may be necessary to deviate the road alignment from the straight path and go around the unsuitable land or pond. The other alternative method is to resort to very expensive construction techniques. 2 Traffic The road alignment should be decided based on the requirements of road traffic. Origin and Destination study should be carried out in the area and the desire lines be drawn showing the trend of traffic flow. The new road to be aligned should keep in view the desire lines, anticipated traffic flow, classified traffic volume, their growth and future trends. Geometric design Geometric design factors such as gradient, radius of curve and sight distances also would govern the final alignment of the highway. If straight alignment is aimed at, often it may be necessary to provide very steep gradients. As far as possible while aligning a new road, the gradient should be flat and less than the ruling or design gradient. Thus, it may be necessary to change the alignment considering the design speed, maximum allowable super elevation and coefficient of lateral friction. It may be necessary to make adjustment in the horizontal alignment of roads keeping in view the minimum radius of curve and the transition curves. The absolute minimum sight distance, which should invariably be made available in every section of the road, is the safe stopping distance for the fast moving vehicles. Also, there should be enough distance visible ahead for safe overtaking manoeuvres of vehicles moving at design speed on the road. Hence the alignment should be finalized in such a way that the 30 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) obstructions to visibility do not cause restrictions to the sight distance requirements. Economics The alignment finalized based on the above factors should also be economical. While working out the economics, the factors to be considered are, (I) initial construction cost of the road, (ii) regular and periodic maintenance cost of the road and (iii) vehicle operation cost in future years. While trying to decrease the initial construction cost, either the future road maintenance cost or vehicle operation cost or both of these may increase considerably. Therefore, while carrying out economic analysis, it is essential to work out overall economics based on life cycle cost' of the road project and not consider the initial cost of the road project only. Other considerations Various other factors which may govern either the horizontal or vertical alignment of the road are drainage considerations, hydrological factors, political considerations and monotony. The vertical alignment is often guided by drainage considerations. The sub-surface water level, seepage flow and high flood level are the factors to be kept in view, while deciding the highway alignment. Special Considerations while Aligning Roads on Hilly Areas During alignment of hill roads, special care should be taken on the following points which pertain to the hill roads: (a)Stability of hill side slopes (b)Drainage of surface and subsurface water flowing from the hill side (c)Special geometric standards for hill roads, and (d)Resisting length Stability While aligning hill roads, special care should be taken to align the road along the side of the hill which is stable. A common problem in hill roads is that of landslides. The cutting and filling of earth to construct roads on hill-side causes steepening of existing slopes and this affect its stability of the hill slopes. Drainage Numerous hill-side drains should be provided for adequate drainage facility across the road. But the cross-drainage structure being costly, attempts should be made to align the road in such a way that the number of very expensive cross drainage structures is kept minimum. Geometric standard of hill roads Different sets of geometric design standards are followed on hill roads with reference to gradient, curves and speed and they consequently influence the sight distance, radius of curve and other related features. The route 31 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) should enable the ruling gradient to be attained in most of the length, minimizing steep gradients, hair pin bands and needless rise and fall. Resisting length The resisting length of a road may be calculated from the total work to be done to move the loads along the route taking the horizontal length, the actual difference in levels between the two stations and the sum of ineffective rise and fall in excess of floating gradient. In brief, the resisting length of the alignment should kept as low as possible. Thus, the ineffective rise and excessive fall should be kept minimum. Engineering surveys for highway alignment 3 Stages of Engineering Surveys Before a highway alignment is finalized in a new highway project, enearring surveys are to be carried out. These engineering surveys may be completed in the following four stages: (a)Map study (b)Reconnaissance survey (c)Preliminary surveys and (d)Final location and details -surveys. 3.1 Map Study If the topographic map of the area is available, it is possible to suggest the likely routes of the road. In India; topographic maps are available from the Survey of India with 15- or 30-meter contour intervals. The main features like rivers, hills valleys, etc. are also shown on these maps. By careful study of such maps, it is. possible to have an idea of several possible alternate routes so that further details of these may be studies. Later at the site. The probable alignment can be located on the map from the following details available on the map. (a)Alignment avoiding valleys, ponds or lakes (b)When the road has to cross a row of hills or mountains, possibility of crossing through a mountain pass (c)Approximate location of bridge site for crossing rivers, avoiding bend of the river, if any (d)when a road is to be connected between two stations, one of the top and the other on the foot of the hill, then alternate routes can be suggested keeping in view the design or ruling gradient and the maximum permissible gradient 3.2 Reconnaissance The second stage of engineering surveys for highway alignment is the reconnaissance survey. During the reconnaissance, the engineer visits the site and examines the general characteristics of the area before deciding the most feasible routes for detailed studies A field survey party -may inspect a fairly broad stretch of land along the proposed alternative routes of the map in the field. Only very simple survey instruments are 32 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) used by the reconnaissance party to collect additional details rapidly, but not accurately. All relevant details which are not available in the map are collected and noted down. Some of the details to be collected during reconnaissance are given below: (i)Valleys, ponds, lakes, marshy land, ridge, hills, permanent structures and other obstructions along the route which are not available in the map (ii)approximate values of gradient, length of gradients and radius of curves of alternate alignments. (iii)Number and type of cross drainage structures, maximum flood level and natural ground water level along the probable routes (iv)Soil type along the routes from field identification tests and observation of geological features (v)Sources of construction materials, water and location of stone quarries (vi)When the road passes through hilly or mountainous terrain, additional data regarding the geological formation, type of rocks, dip of strata, seepage flow etc. may be observed so as to decide the stable and unstable sides of the hill for highway alignment 3.3 Preliminary Survey The main objectives of the preliminary survey are: (i) To survey the various alternate alignments proposed after the reconnaissance and to collect all the necessary physical information and details of topography, drainage and soil (ii) To compare the different proposals in view of the requirements of a good alignment (iii) To estimate quantity of earth work materials and other construction aspects and to work out the cost of alternate proposals (iv) To finalize the best alignment from all considerations the preliminary survey is carried out to collect all the physical information which ire necessary in connection with the proposed highway alignment. The preliminary survey may be carried out by any one of the following methods: 3.3.1 Soil survey Soil survey is an essential part of the preliminary survey as the suitability of the proposed location is to be finally decided based on the soil survey data. The soil survey conducted at this stage also helps in working out details of earth work, slopes, suitability of materials, subsoil and surface drainage requirements and pavement type and the approximate thickness requirements. All these details are required to make a comparative study of alternate proposals. 3.3.2 Material survey The survey for naturally occurring materials likes stone aggregates, soft 33 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) aggregates, etc. and identification of suitable quarries should be made. Also, availability of manufactured materials like cement, lime, brick, etc. and their locations may be ascertained. 3.3.3 Traffic survey Traffic surveys conducted in the region form the basis for deciding the number of traffic lanes and roadway width, pavement design and economic analysis of the highway project. Traffic volume counts of the classified vehicles are to be carried out on all the existing roads in the region, preferably for 24 hours per day for seven days. Origin and destination surveys are very useful for deciding the alignment of the roads. This study may be carried out on a suitable sample of vehicle users or drivers. In addition, the required traffic data may also be collected so that the traffic forecast could be made for 10 to 20-year periods. 3.3.4 Determination of final centre line After completing the preliminary surveys and conducting the comparative studies of alternative alignments, the final centre line of the road is to be decided in the office before the final location survey. For this, the preliminary survey maps consisting of contour plans, longitudinal profile and cross sections of the alternate alignments should be prepared and carefully studied to decide the best alignment satisfying engineering, aesthetic and economical requirements. After selecting the final alignment, the grade lines are drawn and the geometric elements of the horizontal and vertical alignments of the road are designed. 3.3.5 Rapid method using aerial survey and modern technique using GPS Aerial photographic surveys and photogrammetric methods are very much suited for preliminary surveys, especially when the distance and area to be covered are vast. The survey may be divided into the following steps: Taking aerial photographs of the strips of land to be surveyed with the required longitudinal and lateral overlaps. Vertical photographs are necessary for the preparation of mosaics. (a)The photographs are examined under stereoscopes and control points are selected for establishing the traverses of the alternate proposals. The control points are located on the maps (b)Using stereo-pair observations, the spot levels and subsequently contour details may be noted down on the maps (c)Photo-interpretation methods are used to assess the geological features, soil conditions, drainage requirements etc. 3.4 Final Location and Detailed Survey The alignment finalized at the design office after the preliminary survey is to be first located on the field by establishing the centre line. Next detailed survey should be carried out for collecting the information necessary for 34 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) the preparation of plans and construction details for the highway project. 3.4.1 Location The centre line of the road finalized in drawings is to be transferred on the ground during the location survey. This is done using a transit theodolite and by staking of the centre line. The location of the centre line should follow, as closely as practicable, the alignment finalized after the preliminary surveys. Major and minor control points are established on the ground and centre pegs are driven, checking the geometric design requirements. However, modifications in the final location may be made in the field, if found essential. The centre line stakes are driven at suitable intervals, say at 50 metre intervals in plain and rolling terrains and at 20 metre in hilly terrain. 3.4.2 Detailed survey Temporary bench marks are fixed at intervals of about 250 m and at all drainage and under pass structures. Levels along the final centre line should be taken at all staked points. Levelling work is of great importance as the vertical alignment, earth work calculations and drainage details are to be worked out from the level notes. The cross-section levels are taken up to the desired width, at intervals of 50 to 100 m in plain terrain, 50 to 75 m in rolling terrain, 50 m in built -up areas and 20 m in hilly terrain. The cross sections may be taken at closer intervals at horizontal curves and where there is abrupt change in cross slopes. All river crossing, valleys etc. should be surveyed in detail up to considerable distances on either side. All topographical details are noted down and also plotted using conventional signs. Adequate hydrological detail s is also collected and recorded. 4 DRAWINGS AND REPORT 4.1 Drawings The following drawings are usually prepared in a highway project: (i)Key map (ii)Index map (iii)Preliminary survey plans (iv)Detailed plan and longitudinal section (v)Detailed cross section (vi)Land acquisition plans (vii)Drawings of cross drainage and other retaining structures (viii)Drawings of road intersections (ix)Land plans showing quarries, etc. 4.2 Key map should show the proposed and existing roads, and important places to be connected. The size of the plan generally should not exceed 22 x 20 cm. The scale of the map is chosen suitably depending upon the length of road. 35 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 4.3 Index map should show the general topography of the area. The details are symbolically represented. The index map should also be of suitable scale, the size being 32 x 20 cm. 4.4 Preliminary survey plans showing details of the various alternate alignments and all information collected should be normally drawn to scale of 10 cm = 1 km to 25 cm =1 km. 4.5 Detailed plans show the ground plan with alignment and the boundaries, contours at intervals of 1 to 2 m in plain terrain and 3 to 6 m in hills, showing all details including existing structures. A scale of 1/2400 in close country and a scale of 1/1200 may be adopted for detailed plans. The size of the drawing may be A-2 size or 60 x 42 cm approximately. 4.6 Longitudinal sections should be drawn to the same horizontal scale of the ground as in detailed plan. Vertical scale may be enlarged 10 times of the longitudinal scale. The longitudinal section should show the details such as datum line, existing ground surface, vertical profile of the proposed road and position of drainage crossings. 4.7 Detailed cross sections are generally drawn to natural scale of 1 cm = 2.0 to 2.5 m. Cross section should be drawn every 100 m or where there are abrupt changes in level. In hill roads the cross sections should be drawn at closer intervals. The cross-section drawings should extend at least up to the proposed right of way. The cross-section number, the reduced distances and the area of filling and/or cutting should be shown- on cross section drawings. 4.8 Land acquisition plans and schedules are usually prepared from the survey drawings for land acquisition details. These plans show all general de tails such as buildings, wells, nature of gradients and other details required for assessing the values. The scale adopted may be 1 cm = 40 m or less. 4.9 Detailed design for cross drainage and masonry structures are usually drawn to scale of 1 cm = 1 m. For details of any complicated portion of the structure enlarged scales up to 8 cm = 1 m or up to half full size may be employed. However, the size of drawing should not exceed the standard size. Cross sections of streams should be to a scale of not less than 1 cm = 10 m. Drawings of road intersections should be prepared showing all details of pavement, shoulders, islands etc. to scale. 4.10Land plans for quarries: Where quarries for construction materials are to be acquired for new projects, separate land plans should be prepared. The size of these maps and scales may be similar to those suggested under land acquisition. 4.11 Estimates 36 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) The project estimates should consist of general abstract of cost and detailed estimates for each major head. If the project work is proposed to be executed in stages, the estimate should be prepared for each stage separately. 5 Project Report The first phase of project report soon after completing the preliminary surveys, feasibility and EIA studies is to prepare a 'Feasibility Report'. The Detailed Project Report (DPR) should be prepared after completing all the detailed studies including final location survey, preparation of longitudinal and cross sections, soil and material surveys, drainage studies, etc. The design details of the pavements and all CD structures including major bridges should be carried out and the relevant drawings prepared as specified in the terms of reference for the project preparation. 6 HIGHWAY PROJECTS General In a new highway project, the engineer has to plan, design and construct either a net-work of new roads or a road link. There are also projects requiring re-design and re-alignment of existing roads of upgrading the geometric design standards. Once a highway is constructed, development takes place along the adjoining land and subsequent changes in alignment or improvements in geometric standards become very difficult. A badly al igned highway is not only a source of potential traffic hazard, but also causes a considerable increase in transportation cost and strain on the drivers and the passengers. Therefore, proper investigation and planning are most important in a road project, keeping in view the present day needs as well as the future developments of the region. 6.1 New Highway Project The new highway project work may be divided into the following stages: (i)Selection of route, finalization of highway alignment and geometric design details (ii)Collection of materials and testing of sub grade soil and other construction materials, mix design of pavement materials and design details of pavement layers (iii)Construction stages including quality control 6.2 Route selection The selection of route is made keeping in view the requirements of alignment and geological, topographical and other features of the locality as explained However special care should be taken as regards the geometric design standards of the road for possible upgrading of speed standards in future, without being necessary to re. align the road. After the alignment if finalized, the plans and working drawings are prepared 6.3 Materials and design The soil samples collected from the selected route during the soil surveys 37 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) are tested in the laboratory in order to design the required pavement thickness and the design of embankment and cut slopes. The basic construction materials such as selected soil, aggregates etc. are collected from the nearest borrow pits and quarries and stacked along the road alignment after subjecting these materials to the specified laboratory tests. In order to design the mixes for the pavement component layers and to specify quality control test values during road construction, mix design tests are carried out in the laboratory. 6.5.4 Construction The construction of the road may be divided into two stages, (i) earth work (ii) pavement construction. The earth work consists of excavation and construction of the embankments. During the excavation for highway cuts, the earth slopes, their protection and construction of drainage network are taken care of. Highway embankments may be best constructed by rolled -fill method by compacting the soil in layers under controlled moisture and density using suitable rollers. In the case of high embankments, the stability of the embankment foundation and slopes and the possible settlement of the embankment with time are to be investigated. The pavement construction is subsequently taken up starting with the preparation of sub grade and the construction of sub-base, base and surface courses of the pavement. OBJECTIVE TYPE QUESTION: 1. A district road with a bituminous pavement has a horizontal curve of 1000 m for a design speed of 75 km ph. The super-elevation is A. 1 in 40 B. 1 in 50 C. 1 in 60 D. 1 in 70 E. none of these. 2. The minimum value of camber provided for thin bituminous surface hill roads, is A. 2.2% B. 2.5% C. 3.0% D. 3.5% 3. Design of horizontal and vertical alignments, super-elevation, sight distance and grades, is worst affected by A. width of the vehicle B. length of the vehicle C. height of the vehicle 38 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) D. speed of the vehicle 4. Thickness of a pavement may be reduced considerably by A. compaction of soil B. stabilization of soil C. drainage of soil D. combination of all the above. 5. The total length of a valley formed by two gradients - 3% and + 2% curve between the two tangent points to provide a rate of change of centrifugal acceleration 0.6 m/sec2, for a design speed 100 km ph, is A. 16.0 m B. 42.3 m C. 84.6 m D. none of these. 6. For the movement of vehicles at an intersection of two roads, without any interference, the type of grade separator generally preferred to, is A. delta B. trumpet C. diamond interchange D. clover leaf. 7. If the ruling gradient on any highway is 3%, the gradient provided on the curve of 300 metre radius, is A. 2.00% B. 2.25% C. 2.50% D. 2.75% E. 3.00% 8. As per recommendations of I.R.C., traffic volume study is carried out for rural roads for 7 days continuously during A. harvesting B. lean season C. harvesting and lean season D. none of these. 9. The minimum ratio of the radii of two circular curves of a compound curve, is kept A. 1.25 B. 1.5 C. 1.75 D. 2.0 10. Pick up the incorrect statement from the following. The super-elevation on roads is A. directly proportional to width of pavement B. directly proportional to velocity of vehicles C. inversely proportional to acceleration due to gravity 39 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) D. inversely proportional to the radius of curvature. KEY 1)a 2) b 3) d 4) d 5) c 6) d 7) d 8) c 9) b 10) b 40 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) B-Highway materials and testing 1.SUB GRADE SOIL Soil is an accumulation or deposit of earth material, derived naturally from the disintegration of rocks or decay of vegetation, that can be excavated readily with power equipment in the field or disintegrated by gentle mechanical means in the laboratory. The supporting soil beneath pavement and its special under courses is called sub grade. Undisturbed soil beneath the pavement is called natural sub grade. Compacted sub grade is the soil compacted by controlled movement of heavy compactors. FIG-1 SUB GRADE SOIL 1.2 SOIL TYPES • The wide range of soil types available as highway construction materials have made it obligatory on the part of the highway engineer to identify and classify different soils. • Broadly, the soil types can be categorized as Laterite soil, Moorum / red soil, Desert sands, Alluvial soil, Clay including Black cotton soil. 41 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) FIG-2 SOIL TYPES Gravel: These are coarse materials with particle size under 2.36 mm with little or no fines contributing to cohesion of materials. Moorum: These are products of decomposition and weathering of the pavement rock. Visually these are similar to gravel except presence of higher content of fines. Silts: These are finer than sand, brighter in color as compared to clay, and exhibit little cohesion. When a lump of silty soil mixed with water, alternately squeezed and tapped a shiny surface makes its appearance, thus dilatancy is a specific property of such soil. Clays: These are finer than silts. Clayey soils exhibit stickiness, high strength when dry, and show no dilatancy. Black cotton soil and other expansive clays exhibit swelling and shrinkage properties. Paste of clay with water when rubbed 1.3 TESTS ON SOIL Sub grade soil is an integral part of the road pavement structure as it provides the support to the pavement from beneath. The sub grade soil and its properties are important in the design of pavement structure. The main function of the sub grade is to give adequate support to the pavement and for this the sub grade should possess sufficient stability under adverse climatic and loading conditions. Therefore, it is very essential to evaluate the sub grade by conducting tests. The tests used to evaluate the strength properties of soils may be broadly divided into three groups: 42 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Shear tests Bearing tests Penetration tests 1.3.1 CALIFORNIA BEARING RATIO TEST California Bearing Ratio (CBR) test was developed by the California Division of Highway as a method of classifying and evaluating soil-sub grade and base course materials for flexible pavements. CBR test, an empirical test, has been used to determine the material properties for pavement design. Empirical tests measure the strength of the material and are not a true representation of the resilient modulus. It is a penetration test wherein a standard piston, having an area of 3 in2 (or 50 mm diameter), is used to penetrate the soil at a standard rate of 1.25 mm/minute. The pressure up to a penetration of 12.5 mm and its ratio to the bearing value of a standard crushed rock is termed as the CBR. In most cases, CBR decreases as the penetration increases. The ratio at 2.5 mm penetration is used as the CBR. In some case, the ratio at 5 mm may be greater than that at 2.5 mm. If this occurs, the ratio at 5 mm should be used. The CBR is a measure of resistance of a material to penetration of standard plunger under controlled density and moisture conditions. The test procedure should be strictly adhered if high degree of reproducibility is desired. The CBR test may be conducted in re-moulded or undisturbed specimen in the laboratory. The test is simple and has been extensively investigated for field correlations of flexible pavement thickness requirement. FIG-3 CALIFORNIA BEARING RATIO TEST 43 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 1.3.2 PLATE BEARING TEST Plate bearing test is used to evaluate the support capability of subgrades, bases and in some cases, complete pavement. Data from the tests are applicable for the design of both flexible and rigid pavements. In plate bearing test, a compressive stress is applied to the soil or pavement layer through rigid plates relatively large size and the deflections are measured for various stress values. The deflection level is generally limited to a low value, in the order of 1.25 to 5 mm and so the deformation caused may be partly elastic and partly plastic due to compaction of the stressed mass with negligible plastic deformation. The plate-bearing test has been devised to evaluate the supporting power of sub grades or any other pavement layer by using plates of larger diameter. The plate-bearing test was originally meant to find the modulus of sub grade reaction in the Westergaard's analysis for wheel load stresses in cement concrete pavements. FIG-4 2. PAVEMENT MATERIALS 2.1 Aggregates Aggregate is a collective term for the mineral materials such as sand, gravel, and crushed stone that are used with a binding medium (such as water, bitumen, Portland cement, lime, etc.) to form compound materials (such as bituminous concrete and Portland cement concrete). By volume, aggregate generally accounts for 92 to 96 percent of Bituminous concrete and about 70 to 80 percent of Portland cement concrete. Aggregate is also used for base and sub44 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) base courses for both flexible and rigid pavements. Aggregates can either be natural or manufactured. 2.2 DESIRABLE PROPERTIES Strength The aggregates used in top layers are subjected to (i) Stress action due to traffic wheel load, (ii) Wear and tear, (iii) crushing. For a highquality pavement, the aggregates should possess high resistance to crushing, and to withstand the stresses due to traffic wheel load. Hardness The aggregates used in the surface course are subjected to constant rubbing or abrasion due to moving traffic. The aggregates should be hard enough to resist the abrasive action caused by the movements of traffic. The abrasive action is severe when steel tyers vehicles moves over the aggregates exposed at the top surface. Toughness Resistance of the aggregates to impact is termed as toughness. Aggregates used in the pavement should be able to resist the effect caused by the jumping of the steel tyred wheels from one particle to another at different levels causes severe impact on the aggregates Shape of aggregates Aggregates which happen to fall in a particular size range may have rounded, cubical, angular, flaky or elongated particles. It is evident that the flaky and elongated particles will have less strength and durability when compared with cubical, angular or rounded particles of the same aggregate. Hence too flaky and too much elongated aggregates should be avoided as far as possible. Adhesion with bitumen The aggregates used in bituminous pavements should have less affinity with water when compared with bituminous materials, otherwise the bituminous coating on the aggregate will be stripped o in presence of water. Durability The property of aggregates to withstand adverse action of weather is called soundness. The aggregates are subjected to the physical and chemical action of rain and bottom water, impurities there-in and that of atmosphere, hence it is desirable that the road aggregates 45 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) used in the construction should be sound enough to withstand the weathering action 2.3 AGGREGATE TESTS In order to decide the suitability of the aggregate for use in pavement construction, following tests are carried out: Crushing test Abrasion test Impact test Soundness test Shape test Specific gravity and water absorption test Bitumen adhesion test 2.3.1 AGGREGATE TESTS Crushing test One of the models in which pavement material can fail is by crushing under compressive stress. A test is standardized by IS:2386 part-IV and used to determine the crushing strength of aggregates. The aggregate crushing value provides a relative measure of resistance to crushing under gradually applied crushing load. Fig-5 CRUSHING TEST 2.3.2 ABRASION TEST 46 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Abrasion test is carried out to test the hardness property of aggregates and to decide whether they are suitable for different pavement construction works. Los Angeles abrasion test is a preferred one for carrying out the hardness property and has been standardized in India (IS:2386 part-IV). The principle of Los Angeles abrasion test is to find the percentage wear due to relative rubbing action between the aggregate and steel balls used as abrasive charge. FIG-6 2.3.3Impact test The aggregate impact test is carried out to evaluate the resistance to impact of aggregates. Aggregates to be used for wearing course, the impact value shouldn't exceed 30 percent. For bituminous macadam the maximum permissible value is 35 percent. For Water bound macadam base courses the maximum permissible value defined by IRC is 40 percent 47 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) FIG-7 2.3.4 Soundness test Soundness test is intended to study the resistance of aggregates to weathering action, by conducting accelerated weathering test cycles. The Porous aggregates subjected to freezing and thawing are likely to disintegrate prematurely. To ascertain the durability of such aggregates, they are subjected to an accelerated soundness test as spaced in IS:2386 part-V. 2.3.5 Shape tests The particle shape of the aggregate mass is determined by the percentage of flaky and elongated particles in it. Aggregates which are flaky or elongated are detrimental to higher workability and stability of mixes. The flakiness index is defined as the percentage by weight of aggregate particles whose least dimension is less than 0.6 times their mean size. Test procedure had been standardized in India (IS:2386 part-I) fig-8 48 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 2.3.6 The flakiness index is defined as the percentage by weight of aggregate particles whose least dimension is less than 0.6 times their mean size. Test procedure had been standardized in India (IS:2386 part-I) The elongation index of an aggregate is defined as the percentage by weight of particles whose greatest dimension (length) is 1.8 times their mean dimension. This test is applicable to aggregates larger than 6.3 mm. This test is also specified in (IS:2386 Part-I). Specific Gravity and water absorption The specific gravity and water absorption of aggregates are important properties that are required for the design of concrete and bituminous mixes. Fig-9 Tests for aggregates with IS codes 3 PAVEMENT MATERIALS 3.1 Bitumen Bituminous materials or asphalts are extensively used for roadway construction, primarily because of their excellent binding characteristics and water proofing properties and relatively low cost. Bituminous materials consists of bitumen which is a black or dark coloured solid or viscous cementations substances consists chiefly high molecular weight hydrocarbons derived from distillation of petroleum or natural asphalt, has adhesive properties, and is soluble in carbon disulphide. Tars are residues from the destructive distillation of organic substances such as coal, wood, or petroleum and are temperature sensitive than bitumen. Bitumen will be dissolved in petroleum oils where unlike tar. 3.2 Production of Bitumen bitumen is the residue or by-product when the crude petroleum is refined. A wide variety of refinery processes, such as the straight distillation process, solvent extraction process etc. may be used to produce bitumen of different consistency and other desirable 49 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) properties. Depending on the sources and characteristics of the crude oils and on the properties of bitumen required, more than one processing method may be employed. 3.3 DIFFERENT FORMS OF BITUMEN 3.3.1 Cutback bitumen Normal practice is to heat bitumen to reduce its viscosity. In some situations, preference is given to use liquid binders such as cutback bitumen. In cutback bitumen suitable solvent is used to lower the viscosity of the bitumen. From the environmental point of view also cutback bitumen is preferred. The solvent from the bituminous material will evaporate and the bitumen will bind the aggregate. Cutback bitumen is used for cold weather bituminous road construction and maintenance. The distillates used for preparation of cutback bitumen are naphtha, kerosene, diesel oil, and furnace oil. There are different types of cutback bitumen like rapid curing (RC), medium curing (MC), and slow curing (SC). RC is recommended for surface dressing and patchwork. 3.3.2 Bitumen Emulsion Bitumen emulsion is a liquid product in which bitumen is suspended in a finely divided condition in an aqueous medium and stabilised by suitable material. Normally cationic type emulsions are used in India. The bitumen content in the emulsion is around 60% and the remaining is water. When the emulsion is applied on the road it breaks down resulting in release of water and the mix starts to set. The time of setting depends upon the grade of bitumen. The viscosity of bituminous emulsions can be measured as per IS: 88871995. Three types of bituminous emulsions are available, which are Rapid setting (RS), Medium setting (MS), and Slow setting (SC). FIG-10 3.3.3 Bituminous primers 50 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) In bituminous primer the distillate is absorbed by the road surface on which it is spread. The absorption therefore depends on the porosity of the surface. Bitumen primers are useful on the stabilised surfaces and water bound macadam base courses. Bituminous primers are generally prepared on road sites by mixing penetration bitumen with petroleum distillate. FIG-11 3.3.4 Modified Bitumen Certain additives or blend of additives called as bitumen modifiers can improve properties of Bitumen and bituminous mixes. Bitumen treated with these modifiers is known as modified bitumen. Polymer modified bitumen (PMB)/ crumb rubber modified bitumen (CRMB) should be used only in wearing course depending upon the requirements of extreme climatic variations. 3.4 REQUIREMENTS OF BITUMEN The desirable properties of bitumen depend on the mix type and construction. In general, Bitumen should posses following desirable properties. The bitumen should not be highly temperature susceptible: during the hottest weather the mix should not become too soft or unstable, and during cold weather the mix should not become too brittle causing cracks. The viscosity of the bitumen at the time of mixing and compaction should be adequate. This can be achieved by use of cutbacks or 51 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) emulsions of suitable grades or by heating the bitumen and aggregates prior to mixing. There should be adequate affinity and adhesion between the bitumen and aggregates used in the mix. 3.5 TESTS ON BITUMEN There are a number of tests to assess the properties of bituminous materials. The following tests are usually conducted to evaluate different properties of bituminous materials. 1. Penetration test 2. Ductility test 3. Softening point test 4. Specific gravity test 5. Viscosity test 6. Flash and Fire point test 7. Float test 8. Water content test 9. Loss on heating test 3.5.1 PENETRATION TEST It measures the hardness or softness of bitumen by measuring the depth in tenths of a millimetre to which a standard loaded needle will penetrate vertically in 5 seconds. BIS had standardised the equipment and test procedure. The penetrometer consists of a needle assembly with a total weight of 100g and a device for releasing and locking in any position. The bitumen is softened to a pouring consistency, stirred thoroughly and poured into containers at a depth at least 15 mm in excess of the expected penetration. The test should be conducted at a specified temperature of 25o C. It may be noted that penetration value is largely influenced by any 52 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) inaccuracy with regards to pouring temperature, size of the needle, weight placed on the needle and the test temperature. A grade of 40/50 bitumen means the penetration value is in the range 40 to 50 at standard test conditions. In hot climates, a lower penetration grade is preferred. FIG-12 3.5.2 DUCTILITY TEST Ductility is the property of bitumen that permits it to undergo great deformation or elongation. Ductility is defined as the distance in cm, to which a standard sample or briquette of the material will be elongated without breaking. The ductility value gets affected by factors such as pouring temperature, test temperature, rate of pulling etc. A minimum ductility value of 75 cm has been specified by the BIS. 53 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) FIG-13 3.5.3 SOFTENING POINT TEST Softening point denotes the temperature at which the bitumen attains a particular degree of softening under the specifications of test. The test is conducted by using Ring and Ball apparatus. A brass ring containing test sample of bitumen is suspended in liquid like water or glycerine at a given temperature. FIG-14 54 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) A steel ball is placed upon the bitumen sample and the liquid medium is heated at a rate of 5o C per minute. Temperature is noted when the softened bitumen touches the metal plate which is at a specified distance below 3.5.4 SPECIFIC GRAVITY TEST In paving jobs, to classify a binder, density property is of great use. In most cases bitumen is weighed, but when used with aggregates, the bitumen is converted to volume using density values. The density of bitumen is greatly incensed by its chemical composition. Increase in aromatic type mineral impurities cause an increase in specific gravity. The specific gravity of bitumen is defined as the ratio of mass of given volume of bitumen of known content to the mass of equal volume of water at 27o C. The specific gravity can be measured using either pycnometer or preparing a cube specimen of bitumen in semi solid or solid state. The specific gravity of bitumen varies from 0.97 to 1.02. 3.5.6 VISCOSITY TEST Viscosity denotes the fluid property of bituminous material and it is a measure of resistance to flow. At the application temperature, this characteristic greatly influences the strength of resulting paving mixes. Low or high viscosity during compaction or mixing has been observed to result in lower stability values. At high viscosity, it resists the comp active effort and thereby resulting mix is heterogeneous, hence low stability values. And at low viscosity instead of providing a uniform film over aggregates, it will lubricate the aggregate particles. Orifice type viscometers are used to indirectly find the viscosity of liquid binders like cutbacks and emulsions. The viscosity expressed in seconds is the time taken by the 50 ml bitumen material to pass through the orifice of a cup, under standard test conditions and specified temperature. Viscosity of a cutback can be measured with either 4.0 mm orifice at 25o C or 10 mm orifice at 25 or 40o C. 3.5.7 FLASH AND FIRE POINT TEST At high temperatures depending upon the grades of bitumen materials leave out volatiles. And these volatiles catch fire which is 55 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) very hazardous and therefore it is essential to qualify this temperature for each bitumen grade. BIS defined the flash point as the temperature at which the vapour of bitumen momentarily catches fire. in the form of ash under specified test conditions. The fire point is defined as the lowest temperature under specified test conditions at which the bituminous material gets ignited and burns. FIG-15 3.5.8 FLOAT TEST Normally the consistency of bituminous material can be measured either by penetration test or viscosity test. But for certain range of consistencies, these tests are not applicable and Float test is used. The apparatus consists of an aluminium float and a brass collar filled with bitumen to be tested. The specimen in the mould is cooled to a temperature of 5oC and screwed in to float. The total test assembly is floated in the water bath at 50oC and the time required for water to pass its way through the specimen plug is noted in seconds and is expressed as the float value. 56 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) FIG-16 3.5.9 WATER CONTENT TEST It is desirable that the bitumen contains minimum water content to prevent foaming of the bitumen when it is heated above the boiling point of water. The water in a bitumen is determined by mixing known weight of specimen in a pure petroleum distillate free from water, heating and distilling of the water. The weight of the water condensed and collected is expressed as percentage by weight of the original sample. The allowable maximum water content should not be more than 0.2% by weight. 3.5.10 LOSS ON HEATING TEST When the bitumen is heated it loses the volatility and gets hardened. About 50gm of the sample is weighed and heated to a temperature of 1630C for 5hours in a specified oven designed for this test. The sample specimen is weighed again after the heating period and loss in weight is expressed as percentage by weight of the original sample. Bitumen used in pavement mixes should not indicate more than 1% loss in weight, but for bitumen having penetration values 150-200 up to 2% loss in weight is allowed. 57 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) TABLE-I TEST OF BITUMEN WITH IS CODES 58 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) UNIT-2 2.A. Introduction to geometric design Overview The geometric design of highways deals with the dimensions and layout of visible features of the highway. The emphasis of the geometric design is to address the requirement of the driver and the vehicle such as safety, comfort, efficiency, etc. The features normally considered are the cross-section elements, sight distance consideration, horizontal curvature, gradients, and intersection. The design of these features is to a great extend influenced by driver behaviour and psychology, vehicle characteristics, traffic characteristics such as speed and volume. Proper geometric design will help in the reduction of accidents and their severity. Therefore, the objective of geometric design is to provide optimum efficiency in traffic operation and maximum safety at reasonable cost. The planning cannot be done stage wise in this case like that of a pavement, but has to be done well in advance. The main components that will be discussed are: 1. 2. 3. 4. 5. 6. 7. 8. Factors affecting the geometric design, Highway alignment, road classification, Pavement surface characteristics, Cross-section elements including cross slope, various widths of roads and features in the road margins. Sight distance elements including cross slope, various widths and features in the road margins. Horizontal alignment which includes features like super elevation, transition curve, extra widening and set back distance. Vertical alignment and its components like gradient, sight distance and design of length of curves. Intersection features like layout, capacity, etc. 2.1 Factors affecting geometric design A number of factors affect the geometric design and they are discussed in detail in the following sections 2.1.1 Design speed Design speed is the single most important factor that affects the geometric design. It directly affects the sight distance, horizontal curve, and the length of vertical curves. Since the speed of vehicles vary with driver, terrain etc, a design speed is adopted for all the geometric design. 59 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Design speed is defined as the highest continuous speed at which individual vehicles can travel with safety on the highway when weather conditions are conducive. Design speed is different from the legal speed limit which is the speed limit imposed to curb a common tendency of drivers to travel beyond an accepted safe speed. Design speed is also different from the desired speed which is the maximum speed at which a driver would travel when unconstrained by either traffic or local geometry. Since there are wide variations in the speed adopted by different drivers, and by different types of vehicles, design speed should be selected such that it satisfies nearly all drivers. At the same time, a higher design speed has cascading effect in other geometric designs and thereby cost escalation. Therefore, an 85th percentile design speed is normally adopted. This speed is defined as that speed which is greater than the speed of 85% of drivers. In some countries this is as high as 95 to 98 percentile speed. 2.1.2 Topography The next important factor that affects the geometric design is the topography. It is easier to construct roads with required standards for a plain terrain. However, for a given design speed, the construction cost increases multiform with the gradient and the terrain. Therefore, geometric design standards are different for different terrain to keep the cost of construction and time of construction under control. This is characterized by sharper curves and steeper gradients. Other factors In addition to design speed and topography, there are various other factors that affect the geometric design and they are briefly discussed below: • • • Vehicle: The dimensions, weight of the axle and operating characteristics of a vehicle influence the design aspects such as width of the pavement, radii of the curve, clearances, parking geometrics etc. A design vehicle which has standard weight, dimensions and operating characteristics are used to establish highway design controls to accommodate vehicles of a designated type. Human: The important human factors that influence geometric design are the physical, mental and psychological characteristics of the driver and pedestrians like the reaction time. Traffic: It will be uneconomical to design the road for peak traffic flow. Therefore, a reasonable value of traffic volume is selected as the design hourly volume which is determined from the various traffic data collected. The geometric design is thus based on this design volume, capacity etc. 60 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) • • • Environmental: Factors like air pollution, noise pollution etc. should be given due consideration in the geometric design of roads. Economy: The design adopted should be economical as far as possible. It should match with the funds allotted for capital cost and maintenance cost. Others: Geometric design should be such that the aesthetics of the region is not affected. We will discuss on alignment, classification and factors affecting GD. 2.2 Road classification The roads can be classified in many ways. The classification based on speed and accessibility is the most generic one. Note that as the accessibility of road increases, the speed reduces. (See figure 1). Accordingly, the roads can be classified as follows in the order of increased accessibility and reduced speeds. • • • • • Freeways: Freeways are access-controlled divided highways. Most freeways are four lanes, two lanes each direction, but many freeways widen to incorporate more lanes as they enter urban areas. Access is controlled through the use of interchanges, and the type of interchange depends upon the kind of intersecting road way (rural roads, another freeway etc.) Expressways: They are superior type of highways and are designed for high speeds ( 120 km/hr is common), high traffic volume and safety. They are generally provided with grade separations at intersections. Parking, loading and unloading of goods and pedestrian traffic is not allowed on expressways. Highways: They represent the superior type of roads in the country. Highways are of two types - rural highways and urban highways. Rural highways are those passing through rural areas (villages) and urban highways are those passing through large cities and towns, ie. urban areas. Arterials: It is a general term denoting a street primarily meant for through traffic usually on a continuous route. They are generally divided highways with fully or partially controlled access. Parking, loading and unloading activities are usually restricted and regulated. Pedestrians are allowed to cross only at intersections/designated pedestrian crossings. Local streets : A local street is the one which is primarily intended for access to residence, business or abutting property. It does not normally carry large volume of traffic and also it allows unrestricted parking and pedestrian movements. 61 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) • Collector streets: These are streets intended for collecting and distributing traffic to and from local streets and also for providing access to arterial streets. Normally full access is provided on these streets. There are few parking restrictions except during peak hours. Figure 1: Speed vs accessibility 2.2.1 Nagpur classification In Nagpur road classification, all roads were classified into five categories as National highways, State highways, Major district roads, Other district roads and village roads. National highways • • • • • • They are main highways running through the length and breadth of India connecting major ports, foreign highways, capitals of large states and large industrial and tourist centers including roads required for strategic movements. It was recommended by Jayakar committee that the National highways should be the frame on which the entire road communication should be based. All the national highways are assigned the respective numbers. For e.g. the highway connecting Delhi-Ambala-Amritsar is denoted as NH-1 (Delhi-Amritsar), where as a bifurcation of this highway beyond Fullundar to Srinagar and Uri is denoted as NH-1_A. They are constructed and maintained by CPWD. The total length of National highway in the country is 58,112 Kms, and constitute about 2% of total road networks of India and carry 40% of total traffic. 62 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) State highways • • • They are the arterial roads of a state, connecting up with the national highways of adjacent states, district headquarters and important cities within the state They also serve as main arteries to and from district roads. Total length of all SH in the country is 1,37,119 Kms. Major district roads • • Important roads with in a district serving areas of production and markets, connecting those with each other or with the major highways. India has a total of 4,70,000 kms of MDR. Other district roads • Roads serving rural areas of production and providing them with outlet to market centers or other important roads like MDR or SH. Village roads • • They are roads connecting villages or group of villages with each other or to the nearest road of a higher category like ODR or MDR. India has 26,50,000 kms of ODR+VR out of the total 33,15,231 kms of all type of roads. 2.2.2 Modern-Lucknow classification The roads in the country were classified into 3 classes: Primary roads • • Expressways National highways Secondary roads • • State highways Major district roads Tertiary roads • • Other district roads Village roads 2.3 Roads classification criteria 63 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Apart from the classification given by the different plans, roads were also classified based on some other criteria. They are given in detail below. 2.3.1 Based on usage This classification is based on whether the roads can be used during different seasons of the year. • All-weather roads: Those roads which are negotiable during all weathers, except at major river crossings where interruption of traffic is permissible up to a certain extent are called all weather roads. • Fair-weather roads: Roads which are negotiable only during fair weather are called fair weather roads. 2.3.2 Based on carriage way This classification is based on the type of the carriage way or the road pavement. • Paved roads with hards surface : If they are provided with a hard pavement course such roads are called paved roads.(eg: stones, Water bound macadam (WBM), Bituminous macadam (BM), concrete roads) • Unpaved roads: Roads which are not provided with a hard course of atleast a WBM layer they is called unpaved roads. Thus earth and gravel roads come under this category. 2.3.3 Based on pavement surface Based on the type of pavement surfacing provided, they are classified as surfaced and unsurfaced roads. • Surfaced roads (BM, concrete): Roads which are provided with a bituminous or cement concreting surface are called surfaced roads. • Unsurfaced roads (soil/gravel): Roads which are not provided with a bituminous or cement concreting surface are called unsurfaced roads. Other criteria Roads may also be classified based on the traffic volume in that road, load transported through that road, or location and function of that road. 64 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) • Traffic volume : Based on the traffic volume, they are classified as heavy, medium and light traffic roads. These terms are relative and so the limits under each class may be expressed as vehicles per day. • Load transported : Based on the load carried by these roads, they can be classified as class I, class II, etc. or class A, class B etc. and the limits may be expressed as tonnes per day. • Location and function : The classification based on location and function should be a more acceptable classification since they may be defined clearly. Classification of roads by Nagpur Road plan is based on the location and function which we had seen earlier 2.4 Highway alignment Once the necessity of the highway is assessed, the next process is deciding the alignment. The highway alignment can be either horizontal or vertical and they are described in detail in the following sections. 2.4.1 Alignment The position or the layout of the central line of the highway on the ground is called the alignment. Horizontal alignment includes straight and curved paths. Vertical alignment includes level and gradients. Alignment decision is important because a bad alignment will enhance the construction, maintenance and vehicle operating costs. Once an alignment is fixed and constructed, it is not easy to change it due to increase in cost of adjoining land and construction of costly structures by the roadside. Requirements The requirements of an ideal alignment are • • • The alignment between two terminal stations should be short and as far as possible be straight, but due to some practical considerations deviations may be needed. The alignment should be easy to construct and maintain. It should be easy for the operation of vehicles. So, to the maximum extend easy gradients and curves should be provided. It should be safe both from the construction and operating point of view especially at slopes, embankments, and cutting. It should have safe geometric features. 65 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) • The alignment should be economical and it can be considered so only when the initial cost, maintenance cost, and operating cost are minimum. 2.4.2 Factors controlling alignment We have seen the requirements of an alignment. But it is not always possible to satisfy all these requirements. Hence we have to make a judicial choice considering all the factors. The various factors that control the alignment are as follows: • Obligatory points: These are the control points governing the highway alignment. These points are classified into two categories. Points through which it should pass and points through which it should not pass. Some of the examples are: o bridge site: The bridge can be located only where the river has straight and permanent path and also where the abutment and pier can be strongly founded. The road approach to the bridge should not be curved and skew crossing should be avoided as possible. Thus to locate a bridge the highway alignment may be changed. o mountain: While the alignment passes through a mountain, the various alternatives are to either construct a tunnel or to go round the hills. The suitability of the alternative depends on factors like topography, site conditions and construction and operation cost. o intermediate town: The alignment may be slightly deviated to connect an intermediate town or village nearby. These were some of the obligatory points through which the alignment should pass. Coming to the second category, that is the points through which the alignment should not pass are: • • • religious places: These have been protected by the law from being acquired for any purpose. Therefore, these points should be avoided while aligning. very costly structures: Acquiring such structures means heavy compensation which would result in an increase in initial cost. So the alignment may be deviated not to pass through that point. lakes/ponds etc: The presence of a lake or pond on the alignment path would also necessitate deviation of the alignment. 2.4.3 Traffic: The alignment should suit the traffic requirements. Based on the origin-destination data of the area, the desire lines should be drawn. The new alignment should be drawn keeping in view the desire lines, traffic flow 66 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) pattern etc. Geometric design: Geometric design factors such as gradient, radius of curve, sight distance etc. also govern the alignment of the highway. To keep the radius of curve minimum, it may be required to change the alignment. The alignments should be finalized such that the obstructions to visibility do not restrict the minimum requirements of sight distance. The design standards vary with the class of road and the terrain and accordingly the highway should be aligned. Economy:The alignment finalised should be economical. All the three costs i.e. construction, maintenance, and operating cost should be minimum. The construction cost can be decreased much if it is possible to maintain a balance between cutting and filling. Also try to avoid very high embankments and very deep cuttings as the construction cost will be very higher in these cases. Other considerations : various other factors that govern the alignment are drainage considerations, political factors and monotony. • • • • Drainage: Political: If a foreign territory comes across a straight alignment, we will have to deviate the alignment around the foreign land. Monotony: For a flat terrain it is possible to provide a straight alignment, but it will be monotonous for driving. Hence a slight bend may be provided after a few kilometres of straight road to keep the driver alert by breaking the monotony. Hydrological (rainfall/water table):i 2.4.4 Special consideration for hilly areas Alignment through hilly areas is slightly different from aligning through a flat terrain. For the purpose of efficient and safe operation of vehicles through a hilly terrain special care should be taken while aligning the highway. Some of the special considerations for highway alignment through a hilly terrain is discussed below. • • • Stability of the slopes: for hilly areas, the road should be aligned through the side of the hill that is stable. The common problem with hilly areas is that of landslides. Excessive cutting and filling for road constructions give way to steepening of slopes which in turn will affect the stability. Hill side drainage: Adequate drainage facility should be provided across the road. Attempts should be made to align the roads in such a way where the number of cross drainage structures required are minimum. This will reduce the construction cost. Special geometric standards: The geometric standards followed in hilly areas are different from those in flat terrain. The alignment chosen 67 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) • • • should enable the ruling gradient to be attained in minimum of the length, minimizing steep gradient, hairpin bends and needless rise and fall. Ineffective rise and fall: Efforts should be made to keep the ineffective rise and excessive fall minimum Summary This lecture covers a brief history of highway engineering, highlighting the developments of road construction. Significant among them are Roman, French, and British roads. British road construction practice developed by Macadam is the most scientific and the present day roads follows this pattern. The highway development and classification of Indian roads are also discussed. The major classes of roads include National Highway, State highway, District roads, and Village roads. Finally, issues in highway alignment are discussed. Cross sectional elements Overview The features of the cross-section of the pavement influences the life of the pavement as well as the riding comfort and safety. Of these, pavement surface characteristics affect both of these. Camber,kerbs, and geometry of various cross-sectional elements are important aspects to be considered in this regard. They are explained briefly in this chapter. Pavement surface characteristics For safe and comfortable driving four aspects of the pavement surface are important; the friction between the wheels and the pavement surface, smoothness of the road surface, the light reflection characteristics of the top of pavement surface, and drainage to water. Friction Friction between the wheel and the pavement surface is a crucial factor in the design of horizontal curves and thus the safe operating speed. Further, it also affect the acceleration and deceleration ability of vehicles. Lack of adequate friction can cause skidding or slipping of vehicles. • • Skidding happens when the path traveled along the road surface is more than the circumferential movement of the wheels due to friction Slip occurs when the wheel revolves more than the corresponding longitudinal movement along the road. 68 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Various factors that affect friction are: • • • • Type of the pavement (like bituminous, concrete, or gravel), Condition of the pavement (dry or wet, hot or cold, etc), Condition of the tyre (new or old), and Speed and load of the vehicle. The frictional force that develops between the wheel and the pavement is the load acting multiplied by a factor called the coefficient of friction and denoted as . The choice of the value of is a very complicated issue since it depends on many variables. IRC suggests the coefficient of longitudinal friction as 0.35-0.4 depending on the speed and coefficient of lateral friction as 0.15. The former is useful in sight distance calculation and the latter in horizontal curve design. Unevenness It is always desirable to have an even surface, but it is seldom possible to have such a one. Even if a road is constructed with high quality pavers, it is possible to develop unevenness due to pavement failures. Unevenness affect the vehicle operating cost, speed, riding comfort, safety, fuel consumption and wear and tear of tyres. Unevenness index is a measure of unevenness which is the cumulative measure of vertical undulations of the pavement surface recorded per unit horizontal length of the road. An unevenness index value less than 1500 mm/km is considered as good, a value less than 2500 mm.km is satisfactory up to speed of 100 kmph and values greater than 3200 mm/km is considered as uncomfortable even for 55 kmph. Light reflection • • • White roads have good visibility at night, but caused glare during day time. Black roads has no glare during day, but has poor visibility at night Concrete roads has better visibility and less glare It is necessary that the road surface should be visible at night and reflection of light is the factor that answers it. Drainage The pavement surface should be absolutely impermeable to prevent seepage of water into the pavement layers. Further, both the geometry and 69 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) texture of pavement surface should help in draining out the water from the surface in less time. Camber Camber or cant is the cross slope provided to raise middle of the road surface in the transverse direction to drain off rain water from road surface. The objectives of providing camber are: • • • Surface protection especially for gravel and bituminous roads Sub-grade protection by proper drainage Quick drying of pavement which in turn increases safety Too steep slope is undesirable for it will erode the surface. Camber is measured in 1 in n or n% (Eg. 1 in 50 or 2%) and the value depends on the type of pavement surface. The values suggested by IRC for various categories of pavement is given in Table 1. The common types of camber are parabolic, straight, or combination of them (Figure-2) Figure 2: Different types of camber 70 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Width of carriage way Width of the carriage way or the width of the pavement depends on the width of the traffic lane and number of lanes. Width of a traffic lane depends on the width of the vehicle and the clearance. Side clearance improves operating speed and safety. The maximum permissible width of a vehicle is 2.44 and the desirable side clearance for single lane traffic is 0.68 m. This require minimum of lane width of 3.75 m for a single lane road (Figure 3a). However, the side clearance required is about 0.53 m, on either side and 1.06 m in the center. Therefore, a two lane road require minimum of 3.5 meter for each lane (Figure 3b). The desirable carriage way width recommended by IRC is given in Table-2 Table 2: IRC Specification for carriage way width Figure 3a 3b: Lane width for single- and two-lane roads Kerbs 71 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Kerbs indicate the boundary between the carriage way and the shoulder or islands or footpaths. Different types of kerbs are (Figure 4): • • • • Low or mountable kerbs : This type of kerbs are provided such that they encourage the traffic to remain in the through traffic lanes and also allow the driver to enter the shoulder area with little difficulty. The height of this kerb is about 10 cm above the pavement edge with a slope which allows the vehicle to climb easily. This is usually provided at medians and channelization schemes and also helps in longitudinal drainage. Semi-barrier type kerbs : When the pedestrian traffic is high, these kerbs are provided. Their height is 15 cm above the pavement edge. This type of kerb prevents encroachment of parking vehicles, but at acute emergency it is possible to drive over this kerb with some difficulty. Barrier type kerbs : They are designed to discourage vehicles from leaving the pavement. They are provided when there is considerable amount of pedestrian traffic. They are placed at a height of 20 cm above the pavement edge with a steep batter. Submerged kerbs : They are used in rural roads. The kerbs are provided at pavement edges between the pavement edge and shoulders. They provide lateral confinement and stability to the pavement. Figure 4: Different types of kerbs Road margins The portion of the road beyond the carriageway and on the roadway can be generally called road margin. Various elements that form the road margins are given below. 72 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Shoulders Shoulders are provided along the road edge and is intended for accommodation of stopped vehicles, serve as an emergency lane for vehicles and provide lateral support for base and surface courses. The shoulder should be strong enough to bear the weight of a fully loaded truck even in wet conditions. The shoulder width should be adequate for giving working space around a stopped vehicle. It is desirable to have a width of 4.6 m for the shoulders. A minimum width of 2.5 m is recommended for 2lane rural highways in India. Parking lanes Parking lanes are provided in urban lanes for side parking. Parallel parking is preferred because it is safe for the vehicles moving on the road. The parking lane should have a minimum of 3.0 m width in the case of parallel parking. Bus-bays Bus bays are provided by recessing the kerbs for bus stops. They are provided so that they do not obstruct the movement of vehicles in the carriage way. They should be at least 75 meters away from the intersection so that the traffic near the intersections is not affected by the bus-bay. Service roads Service roads or frontage roads give access to access controlled highways like freeways and expressways. They run parallel to the highway and will be usually isolated by a separator and access to the highway will be provided only at selected points. These roads are provided to avoid congestion in the expressways and also the speed of the traffic in those lanes is not reduced. Cycle track Cycle tracks are provided in urban areas when the volume of cycle traffic is high Minimum width of 2 meter is required, which may be increased by 1 meter for every additional track. Footpath Footpaths are exclusive right of way to pedestrians, especially in urban areas. They are provided for the safety of the pedestrians when both the pedestrian traffic and vehicular traffic is high. Minimum width is 1.5 meter and may be increased based on the traffic. The footpath should be either as smooth as the pavement or more smoother than that to induce the pedestrian to use the footpath. 73 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Guard rails They are provided at the edge of the shoulder usually when the road is on an embankment. They serve to prevent the vehicles from running off the embankment, especially when the height of the fill exceeds 3 m. Various designs of guard rails are there. Guard stones painted in alternate black and white are usually used. They also give better visibility of curves at night under headlights of vehicles. Width of formation Width of formation or roadway width is the sum of the widths of pavements or carriage way including separators and shoulders. This does not include the extra land in formation/cutting. The values suggested by IRC are given in Table-3 Table 3: Width of formation for various classed of roads Right of way Right of way (ROW) or land width is the width of land acquired for the road, along its alignment. It should be adequate to accommodate all the crosssectional elements of the highway and may reasonably provide for future development. To prevent ribbon development along highways, control lines and building lines may be provided. Control line is a line which represents the nearest limits of future uncontrolled building activity in relation to a road. Building line represents a line on either side of the road, between which and the road no building activity is permitted at all. The right of way width is governed by: • Width of formation: It depends on the category of the highway and width of roadway and road margins. 74 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) • • • • • Height of embankment or depth of cutting: It is governed by the topography and the vertical alignment. Side slopes of embankment or cutting: It depends on the height of the slope, soil type etc. Drainage system and their size which depends on rainfall, topography etc. Sight distance considerations : On curves etc. there is restriction to the visibility on the inner side of the curve due to the presence of some obstructions like building structures etc. Reserve land for future widening: Some land has to be acquired in advance anticipating future developments like widening of the road. Table 4: Normal right of way for open areas Figure 5: A typical Right of way (ROW) The importance of reserved land is emphasized by the following. Extra width of land is available for the construction of roadside facilities. Land acquisition is not possible later, because the land may be occupied for various other 75 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) purposes (buildings, business etc.) The normal ROW requirements for built up and open areas as specified by IRC is given in Table 4 A typical cross section of a ROW is given in Figure-5 Summary The characteristics of cross-sectional elements are important in highway geometric design because they influence the safety and comfort. Camber provides for drainage, frictional resistance and reflectivity for safety etc. The road elements such as kerb, shoulders, carriageway width etc. should be adequate enough for smooth, safe and efficient movement of traffic. IRC has recommended the minimum values for all these cross-sectional elements. Problems IRC recommends the value for coefficient of lateral friction as 0.05 0.5 0.15 0.005 The height of semi-barrier type kerbs above the pavement edge is 10cm 15cm 20cm 25cm 2.B. Sight distance 2.1 Overview The safe and efficient operation of vehicles on the road depends very much on the visibility of the road ahead of the driver. Thus the geometric design of the road should be done such that any obstruction on the road length could 76 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) be visible to the driver from some distance ahead . This distance is said to be the sight distance. Types of sight distance Sight distance available from a point is the actual distance along the road surface, over which a driver from a specified height above the carriage way has visibility of stationary or moving objects. Three sight distance situations are considered for design: • • • • • Stopping sight distance (SSD) or the absolute minimum sight distance Intermediate sight distance (ISD) is defined as twice SSD Overtaking sight distance (OSD) for safe overtaking operation Head light sight distance is the distance visible to a driver during night driving under the illumination of head lights Safe sight distance to enter into an intersiection. The most important consideration in all these is that at all times the driver traveling at the design speed of the highway must have sufficient carriageway distance within his line of vision to allow him to stop his vehicle before colliding with a slowly moving or stationary object appearing suddenly in his own traffic lane. The computation of sight distance depends on: • Reaction time of the driver Reaction time of a driver is the time taken from the instant the object is visible to the driver to the instant when the brakes are applied. The total reaction time may be split up into four components based on PIEV theory. In practice, all these times are usually combined into a total perception-reaction time suitable for design purposes as well as for easy measurement. Many of the studies shows that drivers require about 1.5 to 2 secs under normal conditions. However, taking into consideration the variability of driver characteristics, a higher value is normally used in design. For example, IRC suggests a reaction time of 2.5 secs. • Speed of the vehicle The speed of the vehicle very much affects the sight distance. Higher the speed, more time will be required to stop the vehicle. Hence it is evident that, as the speed increases, sight distance also increases. 77 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) • Efficiency of brakes The efficiency of the brakes depends upon the age of the vehicle, vehicle characteristics etc. If the brake efficiency is 100%, the vehicle will stop the moment the brakes are applied. But practically, it is not possible to achieve 100% brake efficiency. Therefore the sight distance required will be more when the efficiency of brakes are less. Also for safe geometric design, we assume that the vehicles have only 50% brake efficiency. • Frictional resistance between the tyre and the road The frictional resistance between the tyre and road plays an important role to bring the vehicle to stop. When the frictional resistance is more, the vehicles stop immediately. Thus sight required will be less. No separate provision for brake efficiency is provided while computing the sight distance. This is taken into account along with the factor of longitudinal friction. IRC has specified the value of longitudinal friction in between 0.35 to 0.4. • Gradient of the road. Gradient of the road also affects the sight distance. While climbing up a gradient, the vehicle can stop immediately. Therefore sight distance required is less. While descending a gradient, gravity also comes into action and more time will be required to stop the vehicle. Sight distance required will be more in this case 2.2 Stopping sight distance Stopping sight distance (SSD) is the minimum sight distance available on a highway at any spot having sufficient length to enable the driver to stop a vehicle traveling at design speed, safely without collision with any other obstruction. There is a term called safe stopping distance and is one of the important measures in traffic engineering. It is the distance a vehicle travels from the point at which a situation is first perceived to the time the deceleration is complete. Drivers must have adequate time if they are to suddenly respond to a situation. Thus, in highway design, sight distance at least equal to the safe stopping distance should be provided. The stopping sight distance is the sum of lag distance and the braking distance. Lag distance is the distance the vehicle traveled during the reaction time and is given by , where is the velocity in . Braking distance is the distance travelled by the vehicle during braking operation. For a level road this is obtained by 78 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) equating the work done in stopping the vehicle and the kinetic energy of the vehicle. If is the maximum frictional force developed and the braking distance is , then work done against friction in stopping the vehicle is where is the total weight of the vehicle. The kinetic energyat the design speed is Therefore, the SSD = lag distance + braking distance and given by: where v is the design speed in acceleration due to gravity and of friction , is the reaction time in , is the is the coefficient of friction. The coefficient is given below for various design speed. When there is an ascending gradient of say %, the component of gravity adds to braking action and hence braking distance is decreased. The component of gravity acting parallel to the surface which adds to the the braking force is equal to and work done: . Equating kinetic energy 79 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Similarly the braking distance can be derived for a descending gradient. Therefore the general equation is given by Equation 2 2.3 Overtaking sight distance Figure 1: Time-space diagram: Illustration of overtaking sight distance The overtaking sight distance is the minimum distance open to the vision of the driver of a vehicle intending to overtake the slow vehicle ahead safely against the traffic in the opposite direction. The overtaking sight distance or passing sight distance is measured along the center line of the road over which a driver with his eye level 1.2 m above the road surface can see the top of an object 1.2 m above the road surface. The factors that affect the OSD are: • • • Velocities of the overtaking vehicle, overtaken vehicle and of the vehicle coming in the opposite direction. Spacing between vehicles, which in-turn depends on the speed Skill and reaction time of the driver 80 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) • • Rate of acceleration of overtaking vehicle Gradient of the road The dynamics of the overtaking operation is given in the figure which is a time-space diagram. The x-axis denotes the time and y-axis shows the distance traveled by the vehicles. The trajectory of the slow moving vehicle (B) is shown as a straight line which indicates that it is traveling at a constant speed. A fast moving vehicle (A) is traveling behind the vehicle B. The trajectory of the vehicle is shown initially with a steeper slope. The dotted line indicates the path of the vehicle A if B was absent. The vehicle A slows down to follow the vehicle B as shown in the figure with same slope from to Then it overtakes the vehicle B and occupies the left lane at time . The time duration . is the actual duration of the overtaking operation. The snapshots of the road at time , and are shown on the left side of the figure. From the Figure 1, the overtaking sight distance consists of three parts. • the distance traveled by overtaking vehicle A during the reaction time • the distance traveled by the vehicle during the actual overtaking operation • is the distance traveled by on-coming vehicle C during the overtaking operation ( ). Therefore: (1) It is assumed that the vehicle A is forced to reduce its speed to , the speed of the slow moving vehicle B and travels behind it during the reaction time of the driver. So is given by: (2) Then the vehicle A starts to accelerate, shifts the lane, overtake and shift back to the original lane. The vehicle A maintains the spacing before and after overtaking. The spacing in is given by: 81 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) (3) Let be the duration of actual overtaking. The distance traveled by B during the overtaking operation is . Also, during this time, vehicle A accelerated from initial velocity and overtaking is completed while reaching final velocity . Hence the distance traveled is given by: (4) The distance traveled by the vehicle C moving at design speed during overtaking operation is given by: (5) The the overtaking sight distance is (Figure 1) (6) where is the velocity of the slow moving vehicle in , the reaction time of the driver in , is the spacing between the two vehicle in given by equation 3 and is the overtaking vehicles acceleration in . In case the speed of the overtaken vehicle is not given, it can be assumed that it moves 16 kmph slower the the design speed. 82 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) The acceleration values of the fast vehicle depends on its speed and given in Table 2. Table 2: Maximum overtaking acceleration at different speeds Note that: • • On divided highways, need not be considered On divided highways with four or more lanes, IRC suggests that it is not necessary to provide the OSD, but only SSD is sufficient 2.4 Overtaking zones 83 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Figure 2: Overtaking zones Overtaking zones are provided when OSD cannot be provided throughout the length of the highway. These are zones dedicated for overtaking operation, marked with wide roads. The desirable length of overtaking zones is 5 time OSD and the minimum is three times OSD (Figure-2) 2.5 Sight distance at intersections At intersections where two or more roads meet, visibility should be provided for the drivers approaching the intersection from either sides. They should be able to perceive a hazard and stop the vehicle if required. Stopping sight distance for each road can be computed from the design speed. The sight distance should be provided such that the drivers on either side should be able to see each other. This is illustrated in the figure-3 84 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Figure 3: Sight distance at intersections Design of sight distance at intersections may be used on three possible conditions: • • • Enabling approaching vehicle to change the speed Enabling approaching vehicle to stop Enabling stopped vehicle to cross a main road Summary One of the key factors for the safe and efficient operation of vehicles on the road is sight distance. Sight distances ensure overtaking and stopping operations at the right time. Different types of sight distances and the equations to find each of these had been discussed here. 2.6 Problems 1. Calculate SSD for =50kmph for (a) two-way traffic in a two lane road (b) two-way traffic in single lane road. (Hint: f=0.37, t=2.5) [Ans: (a)61.4 m (b) 122.8 m. Given: =50km/hr = 13.9m/s distance=lag distance =0.37 = 2.5 sec stopping braking distance 85 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Stopping Distance = 61.4 m Stopping sight distance when there are two lanes = stopping distance= 61.4m. Stopping sight distance for a two way traffic for a single lane = 2[stopping distance]=122.8m 2. Find minimum sight distance to avoid head-on collision of two cars approaching at 90 kmph and 60 kmph. Given t=2.5sec, f=0.7 and brake efficiency of 50 percent in either case. (Hint: brake efficiency reduces the coefficient of friction by 50 percent). [Ans: SD=153.6+82.2=235.8m] Given: =90 Km/hr. = 60 Km/hr. = 2.5sec. Braking efficiency=50%. =.7. Stopping distance for one of the cars Coefficient of friction due to braking efficiency of 50% = 0.5*0.7=0.35. Stopping sight distance of first car= = 153.6m Stopping sight distance of second car= = 82.2m Stopping sight distance to avoid head on collision of the two approaching cars + =235.8m. 3. Find SSD for a descending gradient of 2% for V=80kmph. [Ans: 132m]. Given: Gradient(n) = -2 = 80 Km/hr. 86 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) SSD on road with gradient = 132m. 4. Find head light sight distance and intermediate sight distance for V=65 kmph. (Hint: f=0.36, t=2.5 s, HSD=SSD, ISD=2*SSD) [Ans: 91.4 and 182.8 m] Given: =65km/hr =0.36 = 2.5 sec Headlight Sight distance = 91.4m. Intermediate Sight distance= 2[SSD]= 182.8m. 5. Overtaking and overtaken vehicles are at 70 and 40 kmph respectively. find (i) OSD (ii) min. and desirable length of overtaking zone (iii) show the sketch of overtaking zone with location of sign post (hint: a=0.99 m/sec2) [Ans: (i) 278 m (ii) 834 m/1390] 6. Calculate OSD for V=96 kmph. Assume all other data. (Hint: Vb=9616kmph. a=0.72, t=2.5s) [Ans: OSD one way 342m, OSD two way 646m] 2-C-Horizontal alignment I Overview Horizontal alignment is one of the most important features influencing the efficiency and safety of a highway. A poor design will result in lower speeds and resultant reduction in highway performance in terms of safety and comfort. In addition, it may increase the cost of vehicle operations and lower the highway capacity. Horizontal alignment design involves the understanding on the design aspects such as design speed and the effect of horizontal curve on the vehicles. The horizontal curve design elements include design of super elevation, extra widening at horizontal curves, design 87 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) of transition curve, and set back distance. These will be discussed in this chapter and the following two chapters. 2.1 Design Speed The design speed, as noted earlier, is the single most important factor in the design of horizontal alignment. The design speed also depends on the type of the road. For e.g, the design speed expected from a National highway will be much higher than a village road, and hence the curve geometry will vary significantly. The design speed also depends on the type of terrain. A plain terrain can afford to have any geometry, but for the same standard in a hilly terrain requires substantial cutting and filling implying exorbitant costs as well as safety concern due to unstable slopes. Therefore, the design speed is normally reduced for terrains with steep slopes. For instance, Indian Road Congress (IRC) has classified the terrains into four categories, namely plain, rolling, mountainous, and steep based on the cross slope as given in table 1. Based on the type of road and type of terrain the design speed varies. The IRC has suggested desirable or ruling speed as well as minimum suggested design speed and is tabulated in table 2 Table 1: Terrain classification The recommended design speed is given in Table 2. 88 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 2.2 Horizontal curve The presence of horizontal curve imparts centrifugal force which is a reactive force acting outward on a vehicle negotiating it. Centrifugal force depends on speed and radius of the horizontal curve and is counteracted to a certain extent by transverse friction between the tyre and pavement surface. On a curved road, this force tends to cause the vehicle to overrun or to slide outward from the centre of road curvature. For proper design of the curve, an understanding of the forces acting on a vehicle taking a horizontal curve is necessary. Various forces acting on the vehicle are illustrated in the figure 1. Figure 1: Effect of horizontal curve They are the centrifugal force (P) acting outward, weight of the vehicle (W) acting downward, and the reaction of the ground on the wheels ( and ). The centrifugal force and the weight are assumed to be from the centre of gravity which is at h units above the ground. Let the wheel base be assumed as b units. The centrifugal force in is given by (1) where is the weight of the vehicle in , in , is the acceleration due to gravity in of the curve in . is the speed of the vehicle and is the radius 89 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) The centrifugal ratio or the impact factor is given by: (1) The centrifugal force has two effects: A tendency to overturn the vehicle about the outer wheels and a tendency for transverse skidding. Taking moments of the forces with respect to the outer wheel when the vehicle is just about to override, At the equilibrium over turning is possible when and for safety the following condition must satisfy: (2) The second tendency of the vehicle is for transverse skidding. i.e. When the the centrifugal force is greater than the maximum possible transverse skid resistance due to friction between the pavement surface and tyre. The transverse skid resistance (F) is given by: where and is the fractional force at tyre and , and is the reaction at tyre and , is the lateral coefficient of friction and is the weight of the vehicle. This is counteracted by the centrifugal force (P), and equating: 90 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) At equilibrium, when skidding takes place (from equation1) and for safety the following condition must satisfy: (3) Equation 2 and 3 give the stable condition for design. If equation 2 is violated, the vehicle will overturn at the horizontal curve and if equation 3 is violated, the vehicle will skid at the horizontal curve 2.3 Analysis of super-elevation Super-elevation or cant or banking is the transverse slope provided at horizontal curve to counteract the centrifugal force, by raising the outer edge of the pavement with respect to the inner edge, throughout the length of the horizontal curve. When the outer edge is raised, a component of the curve weight will be complimented in counteracting the effect of centrifugal force. In order to find out how much this raising should be, the following analysis may be done. The forces acting on a vehicle while taking a horizontal curve with superelevation is shown in figure 2 91 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Figure 2: Analysis of super-elevation Forces acting on a vehicle on horizontal curve of radius of at a speed are: • • • • the centrifugal force acting horizontally out-wards through the center of gravity, the weight of the vehicle acting down-wards through the center of gravity, and the friction force between the wheels and the pavement, along the surface inward. At equilibrium, by resolving the forces parallel to the surface of the pavement we get, • • • where is the weight of the vehicle, is the centrifugal force, the coefficient of friction, is the transverse slope due to superelevation. Dividing by , we get: is 92 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) (1) • • We have already derived an expression for P/W.By substituting this in equation 1, we get: (2) • • This is an exact expression for superelevation. But normally, and , , and for small , then equation 2 becomes: (3) • • where, friction is the rate of super elevation, , the speed of the vehicle in the coefficient of lateral , the radius of the • curve in and . Three specific cases that can arise from equation 3 are as follows: 1 • If there is no friction due to some practical reasons, then • and • equation 3 becomes . This results in the situation where the pressure on the outer and inner wheels are same; requiring very high super-elevation . 2 If there is no super-elevation provided due to some practical reasons, • then and equation 3 becomes high coefficient of friction. 3 • . This results in a very 93 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) • If and given by then for safe traveling speed from equation 3 is where is the restricted speed. 2.4 Horizontal alignment II Overview This section discusses the design of super elevation and how it is attained. A brief discussion on pavement widening at curves is also given. 2.4.1 Guidelines on super elevation While designing the various elements of the road like super elevation, we design it for a particular vehicle called design vehicle which has some standard weight and dimensions. But in the actual case, the road has to cater for mixed traffic. Different vehicles with different dimensions and varying speeds ply on the road. For example, in the case of a heavily loaded truck with high centre of gravity and low speed, super elevation should be less, otherwise chances of toppling are more. Taking into practical considerations of all such situations, IRC has given some guidelines about the maximum and minimum super elevation etc. These are all discussed in detail in the following sections. 2.4.1.1 Design of super-elevation For fast moving vehicles, providing higher super elevation without considering coefficient of friction is safe, i.e. centrifugal force is fully counteracted by the weight of the vehicle or super elevation. For slow moving vehicles, providing lower super elevation considering coefficient of friction is safe, i.e. Centrifugal force is counteracted by super elevation and coefficient of friction . IRC suggests following design procedure: Step 1 Find for 75 percent of design speed, neglecting , i.e . 94 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Step 2 If , then , else if go to step 3. Step 3 Find for the design speed and max , i.e If , then the maximum else go to step 4. . is safe for the design speed, Step 4 Find the allowable speed for the maximum and , If then the design is adequate, otherwise use speed adopt control measures or look for speed control measures. 2.4.1.2 Maximum and minimum super-elevation Depends on (a) slow moving vehicle and (b) heavy loaded trucks with high CG. IRC specifies a maximum super-elevation of 7 percent for plain and rolling terrain, while that of hilly terrain is 10 percent and urban road is 4 percent. The minimum super elevation is 2-4 percent for drainage purpose, especially for large radius of the horizontal curve. Attainment of super-elevation 1. Elimination of the crown of the cambered section by: 1. rotating the outer edge about the crown : The outer half of the cross slope is rotated about the crown at a desired rate such that this surface falls on the same plane as the inner half. 2. shifting the position of the crown: This method is also known as diagonal crown method. Here the position of the crown is progressively shifted outwards, thus increasing the width of the inner half of cross section progressively. 2. Rotation of the pavement cross section to attain full super elevation by:There are two methods of attaining superelevation by rotating the pavement 1. rotation about the center line : The pavement is rotated such that the inner edge is depressed and the outer edge is raised both by half the total amount of superelevation, i.e., by respect to the centre. with 95 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 2. rotation about the inner edge: Here the pavement is rotated raising the outer edge as well as the centre such that the outer edge is raised by the full amount of superelevation with respect to the inner edge. 2.4.2 Radius of Horizontal Curve The radius of the horizontal curve is an important design aspect of the geometric design. The maximum comfortable speed on a horizontal curve depends on the radius of the curve. Although it is possible to design the curve with maximum superelevation and coefficient of friction, it is not desirable because re-alignment would be required if the design speed is increased in future. Therefore, a ruling minimum radius can be derived by assuming maximum superelevation and coefficient of friction. (1) Ideally, the radius of the curve should be higher than . However, very large curves are also not desirable. Setting out large curves in the field becomes difficult. In addition, it also enhances driving strain. 2.4.3 Extra widening Extra widening refers to the additional width of carriageway that is required on a curved section of a road over and above that required on a straight alignment. This widening is done due to two reasons: the first and most important is the additional width required for a vehicle taking a horizontal curve and the second is due to the tendency of the drivers to ply away from the edge of the carriageway as they drive on a curve. The first is referred as the mechanical widening and the second is called the psychological widening. These are discussed in detail below. 2.4.4 Mechanical widening The reasons for the mechanical widening are: When a vehicle negotiates a horizontal curve, the rear wheels follow a path of shorter radius than the front wheels as shown in figure 4. This phenomenon is called off-tracking, and has the effect of increasing the effective width of a road space required by the vehicle. Therefore, to provide the same clearance between vehicles traveling 96 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) in opposite direction on curved roads as is provided on straight sections, there must be extra width of carriageway available. This is an important factor when high proportion of vehicles are using the road. Trailor trucks also need extra carriageway, depending on the type of joint. In addition speeds higher than the design speed causes transverse skidding which requires additional width for safety purpose. The expression for extra width can be derived from the simple geometry of a vehicle at a horizontal curve as shown in figure 4. Let is the radius of the outer track line of the rear wheel, is the radius of the outer track line of the front wheel is the distance between the front and rear wheel, is the number of lanes, then the mechanical widening (refer figure 3) is derived below: Therefore the widening needed for a single lane road is: (1) If the road has lanes, the extra widening should be provided on each lane. Therefore, the extra widening of a road with lanes is given by, (2) Please note that for large radius, curve,then , which is the mean radius of the is given by: 97 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) (3) Psychological widening Widening of pavements has to be done for some psychological reasons also. There is a tendency for the drivers to drive close to the edges of the pavement on curves. Some extra space is to be provided for more clearance for the crossing and overtaking operations on curves. IRC proposed an empirical relation for the psychological widening at horizontal curves : (4) Therefore, the total widening needed at a horizontal curve is: Figure 3: Extra-widening at a horizontal curve Summary 98 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) In our country, the design of super-elevation follows IRC guidelines wherein the initial design is done by considering 75% of design speed and the safety of design is assessed. Pavement is to be given extra width at curves to account for mechanical and psychological aspects. Problems 1. A national highway passing through a rolling terrain has two horizontal curves of radius 450 m and 150 m. Design the required super-elevation for the curves as per IRC guidelines. Solution Assumptions The ruling design speed for NH passing through a rolling terrain is 80 kmph. The coefficient of lateral friction super elevation =0.07. =0.15. The maximum permissible Case: Radius = 450m Step 1 Find for 75 percent of design speed, neglecting , i.e . Step 2 . Hence the design is sufficient. Answer: Design superelevation: 0.06. Case: Radius = 150m Step 1 Find for 75 percent of design speed, neglecting . provided = , i.e Max. to be Step 3 99 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Find for the design speed and max , i.e . Step 4 Find the allowable speed for the maximum and f=0.15 2.Given R=100m, V=50 kmph, f=0.15. Find: 1. if full lateral friction is assumed to develop [Ans: 0.047] 2. find needed if no super elevation is provided [Ans: 0.197] 3. Find equilibrium super-elevation if pressure on inner and outer outer wheel should be equal (Hint: f=0) [Ans: 0.197] 3.Two lane road, V=80 kmph, R=480 m, Width of the pavement at the horizontal curve=7.5 m. (i) Design super elevation for mixed traffic. (ii) By how much the outer edge of the pavement is to be raised with respect to the centerline, if the pavement is rotated with respect to centerline. [Ans:(i) 0.059 (ii) 0.22m] 4.Design rate of super elevation for a horizontal highway curve of radius 500 m and speed 100 kmph. [Ans: e=0.07, f=0.087 and with in limits] Given V=80 kmph, R=200m Design for super elevation. (Hint: f=0.15) [Ans: Allowable speed is 74.75 kmph and e=0.07] 5.Calculate the ruling minimum and absolute minimum radius of horizontal curve of a NH in plain terrain. (Hint: =100kmph, =80kmph., e=0.07, f=0.15) [Ans: 360 and 230 m] 6.Find the extra widening for W=7m, R=250m, longest wheel base, l=7m, V=70kmph. (Hint: n=2) [Ans:0.662m] 7.Find the width of a pavement on a horizontal curve for a new NH on rolling terrain. Assume all data. (Hint: V=80kmph for rolling terrain, normal W=7.0m, n=2, l=6.0m, e=0.07, f=0.15). [Ans: HC=7.71m =230m, We=0.71, W at 2.5 Horizontal alignment III Overview 100 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) In this section we will deal with the design of transition curves and setback distances. Transition curve ensures a smooth change from straight road to circular curves. Setback distance looks in for safety at circular curves taking into consideration the sight distance aspects. A short note on curve resistance is also included 2.5.1 Horizontal Transition Curves Transition curve is provided to change the horizontal alignment from straight to circular curve gradually and has a radius which decreases from infinity at the straight end (tangent point) to the desired radius of the circular curve at the other end (curve point) There are five objectives for providing transition curve and are given below: 1. to introduce gradually the centrifugal force between the tangent point and the beginning of the circular curve, avoiding sudden jerk on the vehicle.This increases the comfort of passengers. 2. to enable the driver turn the steering gradually for his own comfort and security, 3. to provide gradual introduction of super elevation, and 4. to provide gradual introduction of extra widening. 5. to enhance the aesthetic appearance of the road. Type of transition curve Different types of transition curves are spiral or clothoid, cubic parabola, and Lemniscate. IRC recommends spiral as the transition curve because: 1. it fulfills the requirement of an ideal transition curve, that is; 1. rate of change or centrifugal acceleration is consistent (smooth) and 2. radius of the transition curve is at the straight edge and changes to at the curve point ( field implementation is very easy. ) and calculation and Length of transition curve The length of the transition curve should be determined as the maximum of the following three criteria: rate of change of centrifugal acceleration, rate of change of superelevation, and an empirical formula given by IRC. 1. Rate of change of centrifugal acceleration At the tangent point, radius is infinity and hence centrifugal acceleration is zero. At the end of the transition, the radius R has minimum value R. The rate of change of centrifugal acceleration should be adopted such that the 101 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) design should not cause discomfort to the drivers. If of centrifugal acceleration, it can be written as: Therefore, the length of the transition curve in is the rate of change is (1) where is the rate of change of centrifugal acceleration given by an empirical formula suggested by by IRC as below: (2) 102 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 2. Rate of introduction of super-elevation Raise ( ) of the outer edge with respect to inner edge is given by . The rate of change of this raise from to is achieved gradually with a gradient of in over the length of the transition curve (typical range of is 60-150). Therefore, the length of the transition curve is: (3) 3. By empirical formula IRC suggest the length of the transition curve is minimum for a plain and rolling terrain: (4) and for steep and hilly terrain is: (5) and the shift as: (6) The length of the transition equations 1, 3 and 4or5, i.e curve is the maximum of 103 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 2.5.2 Setback Distance Setback distance or the clearance distance is the distance required from the centerline of a horizontal curve to an obstruction on the inner side of the curve to provide adequate sight distance at a horizontal curve. The setback distance depends on: 1. sight distance (OSD, ISD and OSD), 2. radius of the curve, and 3. length of the curve. Case (a) For single lane roads: (1) Therefore, (2) 104 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Figure 4: Set-back for single lane roads ( ) For multi lane roads, if is the distance between centerline of the road and the centerline of the inner lane, then (3) (4) 105 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Figure 5: Set-back for multi-lane roads ( ) Case (b) For single lane: Figure 6: Set back for single lane roads ( ) 106 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) The set back is the sum of and given by: (1) where . For multi-lane road , and is given by 2.5.3 Curve Resistance When the vehicle negotiates a horizontal curve, the direction of rotation of the front and the r ear wheels are different. The front wheels are turned to move the vehicle along the curve, whereas the rear wheels seldom turn. This is illustrated in figure 7. Figure 7: Curve resistance The rear wheels exert a tractive force in the PQ direction . The tractive force available on the front wheels is in the PS direction as shown in the figure 1. This is less than the actual tractive force, applied. Hence, the loss of tractive force for a vehicle to negotiate a horizontal curve is: Problems 107 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 1. Calculate the length of transition curve and shift for V=65kmph, R=220m, rate of introduction of super elevation is 1 in 150, W+We=7.5 m. (Hint: c=0.57) [Ans: =47.1m, =39m (e=0.07, pav. rotated w.r.t centerline), =51.9m, s=0.51m, =52m] 2. NH passing through rolling terrain of heavy rainfall area, R=500m. Design length of Transition curve. (Hint: Heavy rainfall. Pavement surface rotated w.r.t to inner edge. V=80kmph, W=7.0m, N=1 in 150) [Ans: c=0.52, =42.3, =63.7m (e=0.057, W+We=7.45), =34.6m, =64m] 3. Horizontal curve of R=400m, L=200 m. Compute setback distance required to provide (a) SSD of 90m, (b) OSD of 300 m. Distance between center line of road and inner land (d) is 1.9m. [Ans: (a) m] , m=4.4 m (b)OSD L, for multi lane, with d=1.9, m=26.8 2-D-Vertical alignment Overview The vertical alignment of a road consists of gradients(straight lines in a vertical plane) and vertical curves. The vertical alignment is usually drawn as a profile, which is a graph with elevation as vertical axis and the horizontal distance along the centre line of the road as the the horizontal axis. Just as a circular curve is used to connect horizontal straight stretches of road, vertical curves connect two gradients. When these two curves meet, they form either convex or concave. The former is called a summit curve, while the latter is called a valley curve. This section covers a discussion on gradient and summit curves. 2.1 Gradient Gradient is the rate of rise or fall along the length of the road with respect to the horizontal. While aligning a highway, the gradient is decided for designing the vertical curve. Before finalizing the gradients, the construction cost, vehicular operation cost and the practical problems in the site also has to be considered. Usually steep gradients are avoided as far as possible because 108 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) of the difficulty to climb and increase in the construction cost. More about gradients are discussed below. Effect of gradient The effect of long steep gradient on the vehicular speed is considerable. This is particularly important in roads where the proportion of heavy vehicles is significant. Due to restrictive sight distance at uphill gradients the speed of traffic is often controlled by these heavy vehicles. As a result, not only the operating costs of the vehicles are increased, but also capacity of the roads will have to be reduced. Further, due to high differential speed between heavy and light vehicles, and between uphill and downhill gradients, accidents abound in gradients. Representation of gradient The positive gradient or the ascending gradient is denoted as and the negative gradient as . The deviation angle is: when two grades meet, the angle which measures the change of direction and is given by the algebraic difference between the two grades . Example: 1 in 30 = 3.33% is a steep gradient, while 1 in 50 = 2% is a flatter gradient. The gradient representation is illustrated in the figure 1. Figure 1: Representation of gradient Types of gradient Many studies have shown that gradient upto seven percent can have considerable effect on the speeds of the passenger cars. On the contrary, the speeds of the heavy vehicles are considerably reduced when long 109 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) gradients as flat as two percent is adopted. Although, flatter gradients are desirable, it is evident that the cost of construction will also be very high. Therefore, IRC has specified the desirable gradients for each terrain. However, it may not be economically viable to adopt such gradients in certain locations, steeper gradients are permitted for short duration. Different types of grades are discussed below and the recommended type of gradients for each type of terrain and type of gradient is given in table 1. Table 1: IRC Specifications for gradients for different roads Terrain Ruling Limitings Exceptional Plain/Rolling 3.3 5.0 6.7 Hilly 5.0 6.0 7.0 Steep 6.0 7.0 8.0 Ruling gradient, limiting gradient, exceptional gradient and minimum gradient are some types of gradients which are discussed below. Ruling gradient The ruling gradient or the design gradient is the maximum gradient with which the designer attempts to design the vertical profile of the road. This depends on the terrain, length of the grade, speed, pulling power of the vehicle and the presence of the horizontal curve. In flatter terrain, it may be possible to provide flat gradients, but in hilly terrain it is not economical and sometimes not possible also. The ruling gradient is adopted by the designer by considering a particular speed as the design speed and for a design vehicle with standard dimensions. But our country has a heterogeneous traffic and hence it is not possible to lay down precise standards for the country as a whole. Hence IRC has recommended some values for ruling gradient for different types of terrain. Limiting gradient This gradient is adopted when the ruling gradient results in enormous increase in cost of construction. On rolling terrain and hilly terrain it may 110 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) be frequently necessary to adopt limiting gradient. But the length of the limiting gradient stretches should be limited and must be sandwiched by either straight roads or easier grades. Exceptional gradient Exceptional gradient are very steeper gradients given at unavoidable situations. They should be limited for short stretches not exceeding about 100 metres at a stretch. In mountainous and steep terrain, successive exceptional gradients must be separated by a minimum 100 metre length gentler gradient. At hairpin bends, the gradient is restricted to 2.5%. Critical length of the grade The maximum length of the ascending gradient which a loaded truck can operate without undue reduction in speed is called critical length of the grade. A speed of 25 kmph is a reasonable value. This value depends on the size, power, load, grad-ability of the truck, initial speed, final desirable minimum speed etc Minimum gradient This is important only at locations where surface drainage is important. Camber will take care of the lateral drainage. But the longitudinal drainage along the side drains require some slope for smooth flow of water. Therefore minimum gradient is provided for drainage purpose and it depends on the rain fall, type of soil and other site conditions. A minimum of 1 in 500 may be sufficient for concrete drain and 1 in 200 for open soil drains are found to give satisfactory performance. 2.2 Creeper lane When the uphill climb is extremely long, it may be desirable to introduce an additional lane so as to allow slow ascending vehicles to be removed from the main stream so that the fast moving vehicles are not affected. Such a newly introduced lane is called creeper lane. There are no hard and fast rules as when to introduce a creeper lane. But generally, it can be said that it is desirable to provide a creeper lane when the speed of the vehicle gets reduced to half the design speed. When there is no restrictive sight distance to reduce the speed of the approaching vehicle, the additional lane may be initiated at some distance uphill from the beginning of the slope. But when the restrictions are responsible for the lowering of speeds, obviously the lane should be initiated at a point closer to the bottom of the hill. Also the creeper lane should end at a point well beyond the hill crest, so that the slow moving vehicles can return back to the normal lane without any danger. In addition, 111 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) the creeper lane should not end suddenly, but only in a tapered manner for efficient as well as safer transition of vehicles to the normal lane. Grade compensation While a vehicle is negotiating a horizontal curve, if there is a gradient also, then there will be increased resistance to traction due to both curve and the gradient. In such cases, the total resistance should not exceed the resistance due to gradient specified. For the design, in some cases this maximum value is limited to the ruling gradient and in some cases as limiting gradient. So if a curve need to be introduced in a portion which has got the maximum permissible gradient, then some compensation should be provided so as to decrease the gradient for overcoming the tractive loss due to curve. Thus grade compensation can be defined as the reduction in gradient at the horizontal curve because of the additional tractive force required due to curve resistance ( ), which is intended to offset the extra tractive force involved at the curve. IRC gave the following specification for the grade compensation. 1. Grade compensation is not required for grades flatter than 4% because the loss of tractive force is negligible. 2. Grade compensation is curve in meters. %, where is the radius of the horizontal 3. The maximum grade compensation is limited to % 2.3 Summit curve Summit curves are vertical curves with gradient upwards. They are formed when two gradients meet as illustrated in figure 1 in any of the following four ways: 1. when a positive gradient meets another positive gradient [figure 2a]. 2. when positive gradient meets a flat gradient [figure 2b]. . 3. when an ascending gradient meets a descending gradient [figure 2c]. . 4. when a descending gradient meets another descending gradient [figure 2d]. . Type of Summit Curve Many curve forms can be used with satisfactory results, the common practice has been to use parabolic curves in summit curves. This is 112 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) primarily because of the ease with it can be laid out as well as allowing a comfortable transition from one gradient to another. Although a circular curve offers equal sight distance at every point on the curve, for very small deviation angles a circular curve and parabolic curves are almost congruent. Furthermore, the use of parabolic curves were found to give excellent riding comfort. Figure 2: Types of summit curves Design Consideration In determining the type and length of the vertical curve, the design considerations are comfort and security of the driver, and the appearance of the profile alignment. Among these, sight distance requirements for the safety is most important on summit curves. The stopping sight distance or absolute minimum sight distance should be provided on these curves and where overtaking is not prohibited, overtaking sight distance or intermediate sight distance should be provided as far as possible. When a fast moving vehicle travels along a summit curve, there is less discomfort to the passengers. This is because the centrifugal force will be acting upwards while the vehicle negotiates a summit curve which is against the gravity and hence a part of the tyre pressure is relieved. Also if the curve is provided with adequate sight distance, the length would be sufficient to ease the shock due to change in gradient. Circular summit curves are identical since the radius remains same throughout and hence the sight distance. From this point of view, transition curves are not desirable since it has varying radius and so the sight distance will also vary. The deviation angle provided on summit curves for highways are very large, and so the a simple parabola is almost congruent to a circular arc, between the same tangent points. Parabolic curves is easy for computation and also it had been found out that it provides good riding comfort to the drivers. It is also easy for field implementation. 113 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Due to all these reasons, a simple parabolic curve is preferred as summit curve. Length of the summit curve The important design aspect of the summit curve is the determination of the length of the curve which is parabolic. As noted earlier, the length of the curve is guided by the sight distance consideration. That is, a driver should be able to stop his vehicle safely if there is an obstruction on the other side of the road. Equation of the parabola is given by , where , where N is the deviation angle and is the length of the In deriving the length of the curve, two situations can arise depending on the uphill and downhill gradients when the length of the curve is greater than the sight distance and the length of the curve is greater than the sight distance. Let is the length of the summit curve, is the SSD/ISD/OSD, is the deviation angle, driver's eye height (1.2 m), and the height of the obstruction, then the length of the summit curve can be derived for the following two cases. The length of the summit curve can be derived from the simple geometry as shown below: Case a. Length of summit curve greater than sight distance( Figure 3: Length of summit curve ( ) ) The situation when the sight distance is less than the length of the curve is shown in figure 3. 114 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Case b. Length of summit curve less than sight distance The second case is illustrated in figure 4 Figure 4: Length of summit curve ( ) 115 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) From the basic geometry, one can write (1) Therefore for a given , and above equation with respect to Solving the quadratic equation for to get minimum , differentiate the and equate it to zero. Therefore, , (2) 116 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Now we can substitute back to get the value of minimum value of a given . Therefore, , Solving for , and for , 117 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) (3) (4) When stopping sight distance is considered the height of driver's eye above the road surface ( ) is taken as 1.2 metres, and height of object above the pavement surface ( ) is taken as 0.15 metres. If overtaking sight distance is considered, then the value of driver's eye height ( the height of the obstruction ( ) and ) are taken equal as 1.2 metres. Summary Different types of gradients and IRC recommendations for their maximum and minimum limit were discussed. At points of combination of horizontal curve and gradient, grade compensation has to be provided. Due to changes in grade in the vertical alignment of the highway, vertical curves become essential. Summit curve, which is a type of vertical curve was discussed in detail in the chapter. One of the application of summit curves that can be seen usually in the urban areas are where fly-overs come. Problems 118 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 1. A vertical summit curve is formed by 3.0% and 5.0%. Design the length of the summit curve for V=80 kmph. (Hint: SSD=128m). [Ans: 298m] 2. =1 in 1-, 1 in 120. Design summit curve for V=80kmph, OSD=470m. [Ans: L=417m] 3. and , SSD=180m, OSD=640m. Due to site constraints, is limited to 500m. Calculate the length of summit curve to meet SSD, ISD and OSD. Discuss results. [Ans: L for SSD=240m, okay, L for OSD=1387m, ISD=439m ok.] 500m not ok, L for 119 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) UNIT-3 Road Safety Auditing Introduction • • • • In most regions of the world over 1.2 million people die every year due to road crashes. about 50 million suffer non-fatal injuries. In India, in 2010, No. of accidents around 5 lakhs and casualties 134,513 die & 5 lakh injured. • It means that 1 road accident every minute & 1 road accident death every four minutes. • 53.1% of road accident victims were in the age group of 25 to 65 years. NHAI lunched massive Road Safety Audit Programs to carry out the audit at different stages. On 11 May 2011, the Decade of Action for Road Safety 2011-2020 was launched in more than 100 countries including India, with one goal: to prevent five million road traffic deaths globally by 2020. 1. What is Road Safety Audit? DEFINATION “A means of checking the design, implementation and operation of road projects against a set of safety principles as a means of accident prevention and treatment”. Road Safety Audit may be defined as the formal examination of the planning, design and construction of road projects, And of the characteristics and operation of an existing road • By independent and qualified examiners, • To identify any potentially unsafe feature or operational arrangement that may adversely affect the safety of any road user. 120 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) It is also the systematic checking of the safety aspects of new/existing highway and traffic management schemes, including modifications to existing layouts. Safety Audit can be applied on (a) new roads (b) existing roads. On new projects safety audit will lead to avoiding building road crashprone situations and on existing roads audit will lead to improved roads from the safety point of view. 2 Objectives Minimize the risk of road accidents. Minimize the need for remedial work after construction. Reduce the whole-life costs of the project Improve the awareness of the safe design in the planning, design, construction and maintenance of roads 3 Scope of study Future accident can be minimized. The loss of human lives can be reduced. The expenditure can be saved in remedial work. 4 Criteria of auditors 4.1 Skills and Experience are required. Usually people competent and experienced in the work associated with traffic accident investigations and countermeasures have most of the basic skills required for the road safety audit. 4.2 Independence of Auditors. • The credibility and effectiveness of RSA is greatly influenced by the degree of independence of the auditors from the planning, design or construction teams involved in the development of the project. 4.3 Accreditation of auditors. 121 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) • The individual people undertaking an RSA must have an accreditation for this work and be identified in the Audit Report which this accreditation be based on an assessment of the person’s knowledge of road safety principles, practices, training courses and general knowledge and experience in road and highway engineering. 4.4 Arrangements for doing the audit. • The arrangement for doing the project during the stages is involved three parties: The designer of the project (Contractor), The client (Road authority, represented by the Project manager) and the auditor (Consultant engaged by the client). 5. Application of road safety audit Road safety audit may be carried out at any or all following stages Stage 1: Feasibility& Planning stage It’s the earliest recognized stage and may not be applicable where this stage will identify safety, problems associated with the overall concept for a project, road network safety implications, route options, intersection and interchanges types and locations. A safety audit can influence the scope of a project route choice selection of design standards impact on existing road network provisions of interchanges or intersections access control number of lanes route terminals, stage development, etc. Stage 2: - Draft design 122 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) This audit stage is undertaken on completion of a draft plan or a preliminary design. Typical considerations include Horizontal and vertical alignment Sightlines Intersection layouts Lane and shoulder width Super elevation Overtaking lanes Provisions for parked and stationary vehicles Provisions for bicyclists and pedestrians Effects of departures from standards and guidelines Safety during construction, etc. It is at this stage that many of the traffic engineering features of a project are established. Most of these, such as cross section elements, intersection/interchange layout, lane and carriageway layout, traffic control options and alignment standards. 123 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) FIG-1 Stages of RSA Stage 3: - Detailed design This stage is on completion of detailed design, normally before preparation of contract documents, considerations include: Line markings Signing Delineation Lighting Intersection details Clearance to roadside objects Provision to road user groups with special requirements Temporary traffic management and control during construction Drainage Roadside objects Landscaping Batters Guard fencing, etc. In carrying out detailed design, designers are continually making balances and judgments to the project. This stage will test the design decisions made against road safety objectives and also identify potential hazards resulting from adverse combinations of choosing a series of design criteria. Stage 4: - Pre- opening Audit at this stage involves all site inspections of a project. The actual placement of items such as guard railing, traffic signing, street lighting, landscapes etc… should be given to checking that the respective needs 124 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) of all road user groups meet desirable safety standards which that will be the last chance to make sure that the project opens to traffic in the best condition to provide safe and efficient operations. Prior to opening of the road to traffic The audit would involve driving, riding and walking through the project to check the adequacy for the needs of all road users. • Involve night-time inspection • Inspection of both wet and dry conditions It would consider similar issues raised in stage 2 and 3, but with the view of assessing their adequacy as actually constructed. Taking specific note of variations that might have occurred from the lans in the process of construction. Stage 5: - In- service Systematic examination of sections of the existing road network to assess the adequacy of the road, intersection, roadside, etc. from an explicit safety viewpoint This can have two applications: Monitoring a new scheme after it is opened to traffic. i.e. in the weeks and months following the stage 4 audit Safety audit of an existing road network with a view of identifying safetyrelated deficiencies. 6 Checklists A set of checklists Use of checklists which show type of issues and problems that can potentially arise at the relevant stage of the project. Checklists are a memory prompt. When using checklists, it is less likely to overlook problems. 125 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) They cannot be a substitute for expertise. One of the main benefits of checklists is that designers can use that to audit themselves before their work gets to the auditor. CHECKLIST Stage 6: - Audit of existing road S.NO Description Yes/no Photo for example 1 Carry out an inspection -don’t forget to take the results of accident analysis and relevant checklists with you 2 Does the actual function of the road correspond to its intended function? 3 Is the prevailing speed level as desired? 126 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 4 Do road users park in ways that could constitute hazards? 5 Do plantations obscure visibility or mask the view of signs? 6 Are the surface and carriageway markings in good condition (signs of rutting, poor drainage)? 7 Are there any signs that road users? drive over islands or kerbs or that the routes taken by motorists through junctions and bends are less than ideal? Are there signs of other conflict? situations and minor accidents (skid marks, broken glass/plastic, etc.)? 8 127 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 9 10 Are the specified distances to rigid obstacles maintained (plantations and road equipment, etc.) for all groups of road user? Is speed limit at all points where it is necessary? 11 Are the shoulders satisfying them? intended function? 12 Are the sign posts provided are sufficient? 13 Does the width of berm adequate? 14 Will it be possible to carry out maintenance work safely and without 128 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 15 16 using carriage way or cycle path? Is there a suitable gradient or is the carriage way laid at a suitable height above the shoulder? Are there any unlit areas that could conceal hazards? 17 Guardrails hedges and railings: a) Are all vulnerable areas protected? b) Are bridge pillars steel posts etc., protected by guard rails necessary? c) Are there places where hedges are necessary to prevent pedestrians from crossing? d) Are the chosen hedges or guard rails light enough? 18 Plantations: a) Will plantations obscure visibility? b) Will fully grow trees or any other rigid obstacles be observed? c) Can maintenance be carried out safely? Reference IRC: SP-88-2010 RSA report published by Dhiraj N Kumar & Arun S Bagi RSA report published by NIMS university, Rajasthan. Other research papers published online. SlideShare. Traffic data by sayajigunj head quarter, Baroda. 129 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) http://pmgsy.nic.in/Road%20Safety%20Audit%20Guide.doc 130 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) UNIT-4 Highway construction INTRODUCTION Development of a country depends on the connectivity of various places with adequate road network. Roads constitute the most important made of communication in areas where railways have not developed much India has one of the largest road’s networks in the world (over 3 million km at present). PAVEMENT Pavement is load bearing and load distributary component of a road. • PURPOSE OF PAVEMENT1. Load support. 2. Smoothness. 3. Drainage. 4. All weather operation. 5. Direction and guidance. • TYPES OF PAVEMENT STRUCTURE – 1. Flexible Pavement. (Hot mix asphalt (HMA) pavements) Flexible pavements are those which are surfaced with bituminous or asphalt materials. It’s flexible since the total pavement structure bends or deflects due to the traffic loads. Generally, this type of pavement requires some sort of maintenance or restoration every 10 to 15 years. 2. Rigid Pavement. (Portland cement concrete (PCC) pavements) 131 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) A rigid pavement structure is composed of a hydraulic cement concrete surface course and concealed base and sub base courses. The surface course is the rigid layer and provides the majority of strength. While, in case of rigid pavements most of the load carries by slab itself and slight load goes to the underlying strata. Construction of Subgrade Materials- Selected Soil , Moorum , Gravel , Aggregate maximum 50 mm. Construction Method – •The subgrade is constructed by spreading the loose soil and compacting the same at optimum moisture content of the soil in layer. 132 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) •The maximum compacted thickness of each layer is generally limited to 200 mm as per MORTH. 133 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) FIG-WMM PLANT 134 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) BITUMEN ROAD CONSTRUCTION PROCEDURE 1.Preparation of the existing base course layer The existing surface is prepared by removing the pot holes or rust if any. The irregularities are filled in with premix chippings at least a week before laying surface course. 2. Application of Tack Coat It is desirable to lay AC layer over a bituminous base or binder course. A tack coat of bitumen is applied at 6.0 to 7.5 kg per 10 sq.marea, this quantity may be increased to 7.5 to 10 kg for non-bituminous base. 3. Preparation and placing of Premix The premix is prepared in a hot mix plant of a required capacity with the desired quality control. The bitumen may be heated upto150 –177 degC 135 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) and the aggregate temperature should not differ by over 14 degC from the binder temperature. The hot mixed material is collected from the mixture by the transporters, carried to the location is spread by a mechanical paver at a temperature of 121 to 163 degC. the camber and the thickness of the layer are accurately verified. 4. Rolling A mix after it is placed on the base course is thoroughly compacted by rolling at a speed not more than 5km per hour. The initial or break down rolling is done by 8 to 12 tonnesroller and the intermediate rolling is done with a fixed wheel pneumatic roller of 15 to 30 tonneshaving a tyrepressure of 7kg per sq.cm. the wheels of the roller are kept damp with water. The final rolling or finishing is done by 8 to 10 tonnetandem roller. 5. Quality control of bituminous concrete construction The routine checks are carried out at site to ensure the quality of the resulting pavement mixture and the pavement surface. Equipment: Compacting material (vibratory roller) Dozer and scraper Power shover, shovels Concrete mixer Watering devices Mild steel sections and blocks Barricading Signage board 136 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 137 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 138 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 139 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 140 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 141 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) It works at a maximum milling depth of 50 mm, reprofiling the pavement by means of modern levelling technology to produce a level surface. The slightly roughened surface texture produced by fine milling offers. 142 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 143 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 144 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 145 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 146 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) 147 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Construction of Concrete Pavements Objectives The objective of this lecture is to discuss step by step process of concrete pavement construction Concrete pavement construction process The construction of concrete pavement involves sequential construction of subgrade, sub-base/ base and the concrete slab. These are discussed in the following. Subgrade preparation Subgrade preparation involves cleaning, earthwork (excavation or filling of soil, replacement of weak soil, soil stabilization etc.) and compaction. Where the concrete layer is laid directly over the subgrade, the subgrade is moist at the time concrete is placed. If the subgrade is dry, water could be sprinkled over the surface before laying any concrete course, however, care should taken so that soft patches or water pools are not formed at the surface (IRC:15-2002, Chakroborty and Das 2003). As an alternative arrangement, concreting could be done over a water proof polyethylene sheet, and in that case moistening the subgrade surface becomes redundant. This polyethylene sheet acts as a capillary cut-off layer (IRC:15 2002). Figure-31 presents a photograph of subgrade construction in progress. Construction of Base/ Sub-base A base/ sub-base to the concrete pavement provides uniform and reasonably firm support, prevents mud-pumping , and acts as capillary cut-off. Sub-base for concrete pavement could be constituted with brick flat soling, WBM, granular aggregates, crushed concrete, slag, stabilized soil etc. As per IRC:15 (2002), sub-base could be of three types with (i) Granular material (for example, brick soling with one layer of sand under it, WBM, well graded granular materials etc.) (ii) Stabilized soil (iii) Semirigid material, (for example, lime burnt clay puzzolana concrete, lime flyash concrete, lean cement concrete roller compacted concrete etc.). Following contains a brief discussion on dry lean cement (DLC) concrete 148 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) as sub-base, which is popularly being adopted for the current concrete pavement construction in India. Dry lean cement concrete as sub-base The thickness of DLC, generally recommended is 100mm or 150mm (IRC:SP-49 1998). The maximum aggregate to cement ratio is 15:1. The average compressive strength of DLC cubes at 7 days, as recommended by Indian guidelines (IRC:SP-49 1998) should not be less than 10 MPa, tested on 5 samples and individual compressive strength should not be less than 7.5 MPa, at 7 days (MORT&H 2001, IRC:SP-49 1998). (A) is the outer edge, and (B) is the inner edge of the pavement Figure-1 Compaction sequence for DLC ( courtesy: Mr. Ashutosh Gautam, Project Director, NHAI, Kanpur ) 149 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Figure-2 Laying of DLC ( photo courtesy: Mr. Ashutosh Gautam, Project Director, NHAI, Kanpur ) Before construction of DLC sub-base, the prepared subgrade is sprinkled with water to moisten the surface. The material is to be laid uniformly by a paver without any segregation . The paving machine should have high amplitude paving bars. The curing of DLC can be done by spraying liquid curing compound, or by covering the surface by gunny bags. As per Indian guidelines, the construction of cement concrete pavement can only start after 7 days of DLC construction (MORT&H 2001, IRC:SP-49 1998). Figure-2 presents a schematic diagram of the sequence of rolling for DLC construction, and Figure-33 presents a photograph of DLC construction. Construction of concrete slab General The concrete surfacing could be made up of plain concrete or reinforced concrete. Reinforced concrete has been discussed later in a different lecture. The proportions between cement, aggregate and water is determined by standard concrete mix design technique. Premature setting and segregation is to be avoided while transporting the concrete mix through the access haul road and continuous stirring may be helpful in such a case. The spreading of concrete should be done uniformly such that no segregation of materials takes place. A separation membrane, made up of impermeable plastic/ polyethylene sheet (of thickness of the order of 150 micron) is sometimes laid over the sub-base, without creases, on to which concrete slab is laid (IRC:15 2002). Figure-34 presents a photograph of laying polyethylene sheet over DLC. Figure-34 Laying of polyethylene sheet over DLC ( photo courtesy: Mr. Ashutosh Gautam, Project Director, NHAI, Kanpur ) 150 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Compaction and surface finishing Concrete is spread evenly and is rodded with suitable equipment such that formation of honeycombing or voids can be avoided. At the same time, over-compacting needs to be avoided, which can cause segregation and loss of entrained air ( Swanlund and Vanikar 2002 ). The working of fixed form and slip form pavers are different - and has been discussed briefly in the following: Fixed form paving system In fixed-form paver system, generally, separate powered machines for spreading, compacting and finishing are used. The spreader spreads concrete evenly through reversible auger to the desired surcharge level (O'Flaherty 2002). The rotary strike-off paddles trim minor irregularities in the surface of the surcharge concrete and adjusts with the carriage-way cross-slope . The compaction beam applies vibration to the concrete with pre-designed amplitude and frequency (O'Flaherty 2002). This vibration also helps to put the dowel and tie bars at their desired positions (for a single layer construction). The wet formed joint groove is made by introducing vertical cut immediately after compaction is over and inserting a preformed cellular permanent strip . As an alternative, saw joint groove can be made after the concrete is sufficiently hardened and can maintain the sharp edge itself (O'Flaherty 2002). The finishing of the surface is made, generally, with a pair of finishing beams . The leading beam vibrates and smoothens the surface, and the rear beam acts as float . The beams are oriented obliquely so that it causes less damage to the joints (O'Flaherty 2002). Slip form paving system Slip-form paving machine is a self-propelled system that can automatically spread, trim, compact and finish the surface in a synchronized manner through its feedback sensors. Placing of dowel/ tie bars at their pre-designed locations are done by the slip-form pavers. The introduction of joint grooves, surfacing texturing and spraying of curing compound etc. are done by the equipment those follow the paver (O'Flaherty 2002). Slip-form paver requires guide-wires, parallel to edge of construction and maintained at fixed height, installed on the both side. The alignment of the slip-form paver is controlled automatically with respect to the guide-wires. Correct and precise alignment of the guide-wires is therefore extremely important. The hopper/ spreader maintains a constant surcharge of the concrete above the conforming plate level. The conforming plate, vibrators, strike off paddles and the finishing screed gives the final shape of the concrete pavement (O'Flaherty 2002). Figure-35 explains schematically the operation of a typical slip-form paver, and Figure-36 a photograph of concrete pavement construction by a slip form paver. Texturing Finished concrete has a smooth surface; texturing of concrete surface is done to impart required skid resistance to the concrete surface. The texturing is done by means of wire brushing or grooving along the transverse direction. Initial texturing may be done at the time of construction of the paver itself (refer Figure 37). Final texturing is done no sooner the sheen of the concrete surface goes off ( Swanlund and Vanikar 2002 ). 151 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Figure-37 Texturing of finished surface by texturing machine ( photo courtesy: Mr. Ashutosh Gautam, Project Director, NHAI, Kanpur ) Concrete curing Curing is a process in which requisite moisture content and temperature is maintained so that concrete achieves its design strength through hydration of cement. For initial curing, curing compound with high water retentivity may be spread over the finished surface to prevent rapid drying of water. For final curing, continuous ponding or moistened hessain/ gunny bags should be kept for about a fortnight (refer Figure 38). As an alternative arrangement to ponding, impervious liquid maybe spread over the surface so as to restrict evaporation of water from the laid concrete. Forms are removed from the freshly prepared concrete layer after about curing of fourteen hours (IRC:15 2002, Chakroborty and Das 2003). Figure-38 Curing of finished concrete pavement ( photo courtesy: Mr. Ashutosh Gautam, Project Director, Kanpur, NHAI ) 152 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Figure-35 Schematic diagram explaining operation of a typical slip-form paver Figure-36 Construction of concrete pavement slab with slip-form paver ( photo courtesy: Mr. Ashutosh Gautam, Project Director, NHAI, Kanpur ) Opening to traffic After curing period is over, and before opening the road to traffic, the temporary seal material is to be removed, and the joints are to filled with recommended joint sealing compound. The pouring of sealing material is monitored carefully such that it is not spilled over the pavement surface. Construction of joints and joint sealing have been discussed separately (IRC:15 2002,Chakorborty and Das 2003) Recapitulation • • • • The construction of concrete pavement involves construction of subgrade, sub-base/ base and the concrete slab. Subgrade preparation involves cleaning, earthwork (excavation or filling of soil, replacement of weak soil, soil stabilization etc.) and compaction. The various steps involved in cemented/concrete layer construction, depending on requirements, are spreading, trimming, compacting, jointing, finishing, curing, texturing etc. The construction cemented/ concrete is generally done by automated equipment, called paver. Pavers are of two types, fixed form and slip form. Slip-form paving machine is a selfpropelled system that can perform paving in a synchronized manner through its feedback sensors. 153 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Construction of joints Objectives This lecture discusses about construction of pavement joints and related issues. Introduction The various types of joints and their functions have been introduced in the lecture entitled 'basic concepts of pavement analysis and design. Schematic diagrams of some of the typical joint configurations have been presented in Figure-39. From construction point of view, concrete pavement joints could be formed or sawed. Formed joints could be keyed or butt-type and can be of tied or untied variety. Expansion joints are in general formed and tied, contraction joints are generally sawed type (could be tied or untied). (a) Expansion joint with dowel bar (b) Contraction joint as dummy joint (c) Contraction joint with dowel bar (d) Longitudinal joint as plain butt joint (e) Longitudinal joint with tie bar (f) Tongue and groove longitudinal joint Figure-39 Schematic diagram of some typical joint configurations. Sawing is done as concrete achieves adequate strength, usually after 4 to 12 hours after placement (Swanlund and Vanikar 2002) of concrete. The timing of sawing is important. Premature sawing will cause spalling and raveling of concrete, and if sawing is late, shrinkage cracks will appear (refer Figure-40). Sawing is generally done in two stages - the initial saw cut is further 154 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) widened in the second stage of sawing. The transverse and longitudinal joints in sub-base and those of in the concrete pavement are generally placed in staggered way. Figure- 40 Joint sawing time window. Joint sealant Each joint has some gap. This joint gap is filled up by joint fillers . Then, joint sealers are poured over the joint fillers, so as to prevent water to percolate through the joints and also to make a smooth surface for travel. As per the present day practice, a single material is used to both fill and seal, and a term joint sealant has subsequently evolved (ACPA 2005). Three basic categories of joint sealants are (i) hot poured liquid sealants (example, bituminous, polymer, rubber materials ) (ii) cold poured liquid sealants (example, polysulfides, polyurethanes, silicone ) and (iii) preformed elastomeric sealants (example, extruded neoprene rubber ). Elastomeric sealants exert resistive force towards the movement of the joints. Prior to filling, the joint is cleaned by compressed air jets (MORT&H 2001). Beaker rod of circular cross-section, typically made up of foam like material, is inserted to the joints before putting sealants. Joint sealants should be poured into the groove/ gap when the gapis in maximum expanded form. Suitable primer is sometimes applied to ensure good bonding between the cut surface and the sealant (IRC:15-2002). The height of filled joint sealant should be less than the thickness of the concrete slab. Schematic diagram of contraction joint with field poured and preformed type of sealants have been presented in Figure-41. 155 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Figure-41 Schematic diagram of contraction joint with field poured and preformed type of sealants. Joint finishing After putting the joint sealant, finishing the surface is essential so as to prevent rough ride. Squeegee, flat pate or overbanding are the various methods of finishing the surface. The technique adopted for surface finish depends on the type of sealant used. Traffic should be allowed only after the sealing material is adequately set. Figure-42 presents photograph of various stages of concrete pavement joint construction. (a) Initial joint cutting (b) Widening of initial joint cut 156 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) (c) Insertion of baker rod (d) Filling joint with sealant Figure- 42 Various stages of joint construction ( photo courtesy: Mr. Jamil Ahmed, Consulting Engineering Service, New Delhi ). Recapitulation • • • • Concrete pavement joints could be formed or sawed. For sawing proper selection of time window is important, failing of which concrete will either spall or crack. Some of the basic varieties of joint sealants are hot poured liquid, cold poured liquid and preformed elastomeric sealants. Elastomeric sealants exert resistive force towards the movement of the joints. Ideally, joint sealants should be poured into the joint gap when it is in maximum expanded form Maintenance of concrete pavements Objectives This objective of this lecture is to discuss the maintenance issues specific to concrete pavement. Introduction Any in-service pavement shows signs of distresses, and subsequently requires maintenance to retain its serviceability. Various distresses that may occur to the concrete pavement can be, in general, classified as follows (TFHRC 2006): 1. Cracking ▪ ▪ ▪ Corner breaks Longitudinal cracking Transverse cracking 2. Joint deficiencies ▪ Joint seal damage ▪ Spalling of joints 3. Surface defects ▪ Map cracking and scaling ▪ Polished aggregate ▪ Popouts ▪ Loss of skid resistance 4. Miscellaneous distresses ▪ Blowups ▪ Lane-to-shoulder drop-off and separation ▪ Patch ▪ Punch out 157 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL ▪ (Prepared By: Mr. Saurabh, Assistant Professor, CE) Water bleeding and pumping Pictorial description and discussion on various types of pavement distresses can be obtained from reference TFHRC 2006. The following section discusses various maintenance actions undertaken on concrete pavement towards rehabilitation and preservation of concrete pavements. Rehabilitation and preservation of concrete pavements Repair of early distresses Some of the early distresses in concrete pavement and their maintenance actions are discussed in the following: Plastic shrinkage cracking: Plastic shrinkage cracks appear in the form of parallel surface cracks on the surface due to rapid evaporation of water from the surface. The depth of such cracks can be estimated through coring technique . This can be repaired by sealing the surface cracks by injecting low viscosity epoxy, high molecular weight methacrylate (IPRF 2003) etc. Edge slump: When the slip-form paver moves forward, the edge of concrete slab being unsupported, sometimes slumps at isolated locations. This edge slump seriously affects the performance of the constructed pavement. The repair can be done by separately placing fresh concrete (and not mortar) to the affected portions. Such repair should be conducted before application of any curing compound (IPRF 2003). Joint spalling: Joint spalling may occur due to (i) early joint sawing, (ii) use of wrong blade type, or (iii) poor operation of the sawing equipment. Reforming manually the affected portions with fresh concrete is recommended for isolated joint spalling problems. Full depth cracking: Full depth cracking of newly constructed pavement can occur due to one or combination of the following reasons (IPRF 2003): Provide a link to the 'Slip form paving system' discussed in lecture 'construction of concrete pavement' • Late transverse joint sawing or insufficient depth of sawing. • Misaligned dowel bars. • Excessive curling and/or warping. • Rapid surface cooling. • Early age loading by construction equipment. • Excessive drying shrinkage. • Excessive base frictional restraint. 158 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) Complete replacement of the affected slab is generally recommended for such a situation. The removal of the affected slab should be done panel by panel using some saw cutting tool (IPRF 2003), and not by any impact-type tool. Repair of other common distresses Joint seal failure: If the pavement is not badly deteriorated, but the joint seals are showing signs of failure (i.e. missing or debonded sealant) - joint resealing is an appropriate action (ACPA 1993). Hot or cold poured liquid sealants can be used for resealing purpose. The old sealant needs to be removed, and the side walls of the joints need to be cleaned and made free from dust and moisture before applying fresh sealants. Loss of support: The locations of loss of support can be detected by falling weight deflectometer, or other non-destructive techniques, like infrared thermography, ground penetrating radar etc (Gordon et al. 1998, Moropoulou et al. 2001). One of the popular ways of treating loss of support is by slab stabilization, where slab is not lifted, but the voids are filled by under-sealing, sub-sealing or pressure grouting (ACPA 1994). Examples of these grouting materials are flyash grouts, asphalt, polyurethane etc. Partial depth cracking: Partial depth repairing is done when the distress is confined to upper surface of the slab, spalling or fatigue cracking is less severe, and the joints are still functional etc. Conventional portland cement, polymer based concrete or other cementations materials are used for repair purpose. The type of the material chosen is based on (i) curing time, (ii) ambient temperature, (iii) depth of cracks, (iv) expected performance etc (ACPA 1998). The repair area can be decided by sounding technique with the help of a simple hammer. Concrete is removed by sawing and light hammering from the chosen rectangular area, cleaned and bonding and patching materials are applied (ACPA 1998). For cracks of low severity, crackstitching can be performed, which involves applying steel reinforced cement, which helps to hold the cracks tightly (ACPA 1997). Full depth cracking: Full depth repair is recommended for cracks extended to the full depth of the pavements. Full depth repair takes care of blowups, corner breaks, transverse cracking, longitudinal cracking, severe joint spalling etc (ACPA 1995). Conventional portland cement concrete, with suitable additives, if required, is generally used for full depth repair. Same procedure, as that of partial depth repair, is adopted for the full depth. Epoxy coated dowel bar/ tie bars are suitably replaced in their designed positions. Compacting, finishing, curing, sawing, joint sealing, texturing etc are done as required (ACPA 1995). Surface irregularities and loss of skid resistance: The improvement of skid resistance and removal of surface irregularities can be done by grinding and grooving . Equipment fitted with closely spaced diamond blades/ discs are used for this purpose (ACPA 2000, Villemagne et al. 1996 ). Sometimes, riding quality related defects are treated with suitable bituminous surfacing (Villemagne et al. 1996) or thin concrete overlay . Weak load transfer at joints : Weak load transfer at the joints happen due to failure of dowel bars. New set of dowel bars (or wedging system ) can be placed by machining by impact or by sawing (Villemagne et al. 1996). However, replacement of dowel bars is a difficult, costly and timetaking process. Blocking of the whole joint with pressure grouting could be another alternative. Closing remarks 159 INTERNATIONAL INSTITUTE OF TECHNOLOGY & MANAGEMENT, MURTHAL SONEPAT E-NOTES, Subject: Transportation Engineering Subject Code: CE 208 C Course: B. TECH Branch: Civil Engineering, Sem-4th, unit:ALL (Prepared By: Mr. Saurabh, Assistant Professor, CE) The proper timing at which maintenance needs to be initiated, is an important consideration. Sometimes certain limiting values are suggested on the functional or structural serviceability (say, in terms of present serviceability rating, international roughness index etc.) conditions of the pavement. If the serviceability rating falls below (or exceeds) certain specified limits, maintenance of pavement is initiated. Recapitulation • • • • Various distresses of concrete pavement can be grossly categorized as, cracking, joint deficiencies, surface defects and other types. Maintenance strategies adopted for treatment of early stage distress of concrete pavement are generally different than the treatment of distresses which show up gradually with the movement of traffic. Most of the structural repair techniques of concrete pavement generally involve application of fresh concrete or other types binding agents. Slab replacement is generally suggested for major distresses. Joint filling, re-grooving, re-texturing can be considered as some of the functional maintenance strategies. Selection of proper timing for maintenance activity is an important consideration. Sometimes, certain limiting values of structural or functional serviceability conditions are suggested; if the serviceability rating falls below/ exceeds certain specified limits, maintenance of pavement is initiated 160