TECHNICAL CATALOG ADDRESS Z.a.c 02 , Ain oulmene Setif / Algeria CONTACTS Mail : sales.manager@utec.com.dz Tél : +213-560-895-137 / +213-660-649-860 Web : www.utec.com.dz Contents INTRODUCTION 4 ELECTRICAL SPECIFICATIONS5 TECHNICAL FEATURES7 BUSHINGS8 STANDARD PRODUCTS9 ACCESSORIES10 TESTING11 GROUND MOUNTED TRANSFORMER 12 POLE MOUNTED TRANSFORMER 13 TRANSFORMER FOR PACKAGE SUBSTATION 13 3 TECHNICAL CATALOG United technology Electric Company (UTEC) is an Algerian company specializing in the production of all types of electrical transformers and all power. The transformers comply with all international standards and are approved by SADEG. Within the framework of improving its positioning on the market of manufacture of the electric transformers and to ensure its perenniality, SARL UTEC sets up a system of integrated management "SMI" (quality, environment and health and safety at work) according to the requirement of the standards ISO 9001 v 2015, ISO 45001 v 2018 in order to consolidate the organization, to improve the management of the activities, to adapt to the needs and waitings of the customers and the other relevant interested parts. The company produces electrical transformers, these transformers are different accordingto size: small, medium, large and according to type. This product goes through several stages to reach the final stage, these stages we will try to summarize:The winding stage, which starts from the insulators section as a raw material, is pressed with high pressure and then low pressure. It is high and includes health, safety and quality conditions. It is transferred to the mechanics department, so the various parts that make up the transformer are welded, the fins are placed, and then painted, so that the product is ready and marketable. 4 ELECTRICAL SPECIFICATIONS STANDARDS IEC 60076 and IEC 60354 CONSTRUCTION Corrugated or rigid tank, hermetically sealed with or without gas cushion. Immersed in mineral oil (IEC60296 - Class I) Natural cooling: ONAN (KNAN can be provided on request) WINDING Both HV and LV windings are made of copper (Aluminum on special request) High Voltage winding: Delta connected. Low Voltage winding: Star connected with neutral brought out. Connection Group: Dyn11 Other configurations like: YNd11, YZn11 ...etc, can be provided TEMPERATURE RISE LIMITS Maximum ambient temperature: 55°C (Standard 50°C). Temperature rise of top oil: 40-60 °C (as per customer request) standard 45°C. Avg. Temperature rise of windings: 45-65 °C (as per customer request) standard 50 °C. ELECTRICAL CHARACTERISTICS Frequency: 50 or 60 Hz High Voltage: - per customer request. (Up to 36 kV class) Low Voltage (at no load): - Most used values: 400 V - We may supply any voltage required by our client. - Tapping on HV side (by off-load tap changer): +/-2.5% +/- 5% (we may also supply any tapping required by client). - Short Circuit withstand time = 2 seconds. (5 sec shot on customer request) Impedance voltage: - As per IEC 60076 - 5 or as per customer request 5 TECHNICAL CATALOG State of the art design tools and engineering capabilities enable UTEC to fulfill most stringent requirements. 6 TECHNICAL FEATURES WINDINGS Fig.1 Both the Low Voltage and High Voltage windings (Fig.2) are made of copper. (Aluminum winding can also be provided upon special request). The high Voltage winding is wound directly on the Low Voltage winding, with insulating paper and cooling duct, between the two windings. Most modern techniques are used to provide adequate short circuit strength. CONSTRUCTION Tank construction can be of any type mentioned below. Hermetically Sealed without gas cushion. Sealed with gas cushion. Conservator type with breather. Cooling with radiator Magnetic Circuit Fig.2 MAGNETIC CIRCUIT The magnetic circuit (Fig.1) is made of a high quality cold rolled, grain oriented silicon steel strips. Each strip is insulated from both sides by Carlite and is cut with an angle 45° step lap and conventional mitered joint stacking is employed to reduce the no-load losses and the exciting current. STANDARDS Transformers are manufactured according to IEC 60076. In general and in particular as per concerned Utility / Client specifications. Windings Fig.3 TAP CHANGER Tappings are provided on the HV windings (number and step according to client requirements) with standard values of ±2.5% & ±5%. The step change from one tapping to another is done by operating an offload tap changer. Padlock for tap changer handle can be provided. OIL TYPE Transformers are supplied filled with mineral oil according to IEC 60296 - Class I. In addition Silicon or Midel oil can be provided on request. Tap changer / voltage selector handle ( lockable ) 7 TECHNICAL CATALOG BUSHINGS High voltage bushings DIN type, made of porcelain Plug-in type BS type Low voltage bushings DIN type, made of porcelain 8 Epoxy Bus bar type Mono block TECHNICAL DATA OF POWER TRANSFORMERS 36KV Power (KVA) full (Hz) losses 75° C (w) Vcc% noise level length (mm) width (mm) height (mm) OIL Mass (kg) total mass 100 50 2340 4,4 55 960 795 1453 175 750 160 50 3330 4,5 61 1207 799 1572 210 940 250 50 4320 4,5 64 1387 800 1588 265 1100 400 50 6210 4,5 67 1496 911 1588 380 1550 630 50 8820 6 69 1750 980 1598 450 2020 800 50 8900 6 55 1706 996 1820 450 2020 1000 50 10500 6 59 2016 1046 1880 650 3030 1250 50 15000 6 59 1733 1176 1790 730 3360 1600 50 18400 6 69 1900 1350 1850 900 4100 2000 50 22000 6 63 1966 1376 1965 1035 5030 TECHNICAL DATA OF POWER TRANSFORMERS 10KV Power (KVA) full (Hz) losses 75° C (w) Vcc% noise level length (mm) width (mm) height (mm) OIL Mass (kg) total mass 100 50 2100 4 60 946 664 1139 115 560 160 50 2350 4 60 1092 744 1313 165 830 250 50 3250 4 65 1202 776 1315 175 990 400 50 4600 4 65 1322 854 1313 240 1340 630 50 6500 6 54 1536 946 1425 360 1900 800 50 850 6 55 1626 996 1547 430 2240 1000 50 10500 6 56 1716 1046 1647 485 2500 1250 50 13500 6 57 1740 1635 1620 790 3380 1600 50 17000 6 60 1915 1715 1950 810 4000 2000 50 21000 6 65 1765 1270 1750 920 4800 9 TECHNICAL CATALOG ACCESSORIES Fig.1 Fig.2 STANDARD ACCESSORIES —Earthing terminals on tank bottom (Fig.1) —Oil drain valve (Fig.2) —Lifting lugs (Fig.3) —Bi-directional rollers (Fig.4) —Top oil thermometer with a maximum indicator (Fig.5) (with or without contacts) —Pressure relief device (Fig.6) (with or without contacts) Earthing terminal Fig.3 Oil darin Valve Fig.4 —Oil level indicator: vertical float type :(Fig.7) —Dial type (Fig.8) OPTIONAL —Buchholz relay —Silica gel Breather Lifting lug Adjustable roller —Winding temperature indicator with contacts —DGPT2 multi-function protection relay (Fig.9) that detects and signals: Fig.5 Fig.6 ——— Reduction of oil level ——— Presence of gas ——— Over temperature Fig.9 Top oil thermometer Fig.7 DGPT2 multi-function protection relay 10 Oil level indicator: vertical float type Pressure relief device Fig.8 Oil level indicator: dial type TESTINGS On each manufactured transformer the following routine tests will be conducted, in accordance to IEC 60076 prior to final inspection and dispatch to customer. ROUTINE TESTING Measurement of the turns ratio and phase displacement. Measurement of Insulation resistance. Measurement of winding resistance. Separate source voltage witHstand test. Induced over voltage withstand test. Measurement of no load loss and magnetizing current. Measurement of short circuit impedance and Load loss. Dielectric strength test of Insulating oil. Following type tests and special tests can be performed, as per the design/customer request, according to the related IEC standards. TYPE TESTS Temperature Rise Test. (Internal). Lightning Impulse Test Utec transformers have been subjected to special test performed by KEMA-Netherland and King SPECIAL TESTS Sound Level Test. (Internal + External) Short Circuit Withstand Test. (International Laboratories) 11 TECHNICAL CATALOG GROUND MOUNTED TRANSFORMER RIGID TANK WITH RADIATOR 500 kVA to 3150 kVA RATED VOLTAGE ≤ 36 KV DESCRIPTION LIST 1- HV BUSHING 2- LV BUSHING 3- 5 - POSITION OFF - CIRCUIT TAP SELECTOR 4- PRISMATIC OIL LEVEL INDICATOR 5- DIAL TYPE OIL THERMOMETER WITH 2 CON TACTS 6- PRESSURE RELIEF DEVICE WITH 2 CONTACTS 7- DRAIN VALVE WITH SEALING PLUG 8- RATING & DIAGRAM PLATE 9- UNIT LIFTING LUGS 10- EARTH LUG WITH M12 BOLT 11- SKID UNDER BASE 12- RADIATORS 13- LOGO PLATE 14- HV CABLE BOX 15- LV CABLE BOX 16- JACKING PADS 17- THERMOMETER POCKET 18- FILTER VALVE WITH SEALING PLUG With conservator & breather 100 kVA to 3150 kVA. Rated Voltage ≤36 KV DESCRIPTION LIST 1- HV Plug-in bushing 2- LV bushing 4- Dial type oil thermometer 5- Pressure relief device with sealing 6- Drain valve with sealing plug 7- Rating & diagram plate 8- Unit lifting lugs 9- Earth lug with m12 bolt 10- Base channel 11- Side cooling, flexible fins 21- LV extension bus bar 12- End cooling, flexible fins 22- LV bus bar support 13- Logo plate 23- Conservator tank 14- LV phase markers 24- Prismatic oil level indicator 15- HV phase markers 25- Double flanged ball valve 16- Trunking HV & LV removable 26- Silica gel breather 17- LV cable box 27- Conservator oil drain valve 18- HV cable box 28- Conservator filler stack with 19- LV cable support r1” blug 20- HV cable support 29- Buch holz relay 12 POLE MOUNTED TRANSFORMER WITH LV CABLE BOX, HV BUSHING TOP MOUNTED100 kVA to 300 kVA. RATED VOLTAGE ≤ 36 KV DESCRIPTION LIST 1- HV BUSHING 2- LV BUSHING 3- 5 - POSITION OFF - CIRCUIT TAP SELECTOR 4- FILLER STACK WITH LEVEL INDICATOR 5- DIAL TYPE OIL TEMPERATURE THERMOMETER 6- PRESSURE RELIEF DEVICE 7- DRAIN VALVE WITH SEALING PLUG 8- LV CABLE BOX 9- RATING & DIAGRAM PLATE 10- LV CABLE SUPPORT 11- UNIT LIFTING LUGS 12- EARTH LUG WITH M10 BOLT (STAINLESS STEEL) 13- LV PHASE MARKERS (HV MARKERS ON LID) 14- ANGLE FEET WITH 2 SLOTS 17 x 120 15- END COOLING, FLEXIBLE FINS 16- ARRESTER BRACKET 17- LOGO PLATE TRANSFORMER FOR PACKAGE SUBSTATION ALL ACCESSORIES ON FRONT SIDE100 kVA to 1500 kVA. RATED VOLTAGE ≤ 13.8 K V DESCRIPTION LIST 1- HV BUSHING 2- LV BUSHING 3- 5 - POSITION OFF - CIRCUIT TAPSELECTOR 4- FILLER STACK WITH OIL LEVEL INDICATOR 5- DIAL TYPE OIL THERMOMETER 6- PRESSURE RELIEF DEVICE 7- DRAIN VALVE 8- RATING & DIAGRAM PLATE 9- UNIT LIFTING LUGS 10- EARTH LUG WITH M12 BOLT 11- BASE CHANNEL WITH TWO SLOTS 17 x 40 12- SIDE COOLING, FLEXIBLE FINS 13- LOGO PLATE 14- END COOLING, FLEXIBLE FINS 15- FLANGE LV BUSHING 16- FLANGE HV BUSHING 17- LV & HV PHASE MARKERS 13