Journal Pre-proof Improved reduction of contact resistance in NiSi/Si junction using Holmium interlayer Sunil Babu Eadi, Hyeong-Sub Song, Hyun-dong Song, Jungwoo Oh, Hi-Deok Lee PII: S0167-9317(19)30309-0 DOI: https://doi.org/10.1016/j.mee.2019.111153 Reference: MEE 111153 To appear in: Microelectronic Engineering Received date: 3 June 2019 Revised date: 17 September 2019 Accepted date: 4 October 2019 Please cite this article as: S.B. Eadi, H.-S. Song, H.-d. Song, et al., Improved reduction of contact resistance in NiSi/Si junction using Holmium interlayer, Microelectronic Engineering (2018), https://doi.org/10.1016/j.mee.2019.111153 This is a PDF file of an article that has undergone enhancements after acceptance, such as the addition of a cover page and metadata, and formatting for readability, but it is not yet the definitive version of record. This version will undergo additional copyediting, typesetting and review before it is published in its final form, but we are providing this version to give early visibility of the article. Please note that, during the production process, errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain. © 2018 Published by Elsevier. Journal Pre-proof Improved reduction of contact resistance in NiSi/Si junction using Holmium interlayer Sunil Babu Eadi1, Hyeong-Sub Song1, Hyun-dong Song1, Jungwoo Oh2, and Hi-Deok Lee1* 1 Department of Electronics Engineering, Chungnam National University, Daejeon, Korea. 2 School of Integrated Technology, Yonsei Institute of Convergence Technology, Yonsei University, Incheon. *Correspondence author: hdlee@cnu.ac.kr; Tel.: (+82-042-821-7702) Abstract: In this study, effect of Ho interlayer was investigated in nickel silicide (NiSi)/Si of junction for contact resistance reduction. A thin Holmium (Ho) interlayer was applied to Ni/(p/n)-Si contact to reduce contact resistance between NiSi and Si. Thickness of 5 nm Ho ro layer was first deposited on As-doped n-type Si layer and BF2-doped p-type Si layer, -p followed by in situ deposition of a 15 nm-thick Ni film and 10 nm-thick TiN film. After the formation of the NiSi by rapid thermal annealing (RTA) at 450 °C for 30 s, specific contact re resistivity (ρc) between Ni-silicide and doped silicon region is extracted. There is a great reduction of the ρc, that is, from 9.84 x 10-5 Ω·cm2 to 1.16 × 10-5 Ω·cm2 for n-Si and 6.24 × lP 10-5 Ω·cm2 to 1.84 × 10-5 Ω·cm2 for p-Si substrates, respectively. The improved interface na morphology by introducing of Ho interlayer could be responsible for the ρc reduction. point probe 1. Introduction Jo ur Keywords: Contact Resistance; Nickel Silicide; Rapid Thermal Annealing; Ho Interlayer; Kelvin four- The performances of sub-5nm MOSFET’s are highly dominated by contact resistance (Rsc) at Source/Drain (S/D) junctions and gate electrodes [1,2]. Hence, various new approaches like heavy doping S/D, New channel materials (InGaAs, Ge) and Metal-Silicide techniques are pursued to improve the device performance as well as controlling the contact resistance [3-5]. Self–aligned metal silicide contacts have generated a great interest among the scientific world for reducing the contact resistance by forming Ohmic contacts at the metal-semiconductor junctions. Metal-Silicides such as, TiSi2, COSi2, NiSi, PtSi2 etc., are been widely reported [6,7]. Among this silicides, Nickel silicide (NiSi) remains the best metal silicide material for the future Source/Drain (S/D) contacts. The main advantages of using NiSi are low temperature processing, low silicon consumption, and low resistivity phase compare to other metal silicides [8,9]. However, obtaining low contact resistance below 10-6 Journal Pre-proof still faces many challenges. Therefore, a new approach of introducing a new metal interlayer beneath the NiSi junction to reduce the junction resistance has been reported in recent years. Agrawal et al., reported the contact resistivity reduction using a titania interlayer in n-silicon [10]. Wong et al., studied the contact resistance reduction using selenium segregation (SeS) technology in the silicide contact of strained n-MOSFETs, their report the enhancement in the drive current [11]. Ok et al., introduced Mo interlayer system in Ni-Silicided for the improvement of electrical properties [12]. Zhao et al., studied Schottky barrier heights modulation by Sulfur segregation in Ni-silicide [13]. Liu et al., studied the thermal stability of of NiSi films by applying Pt interlayer and reported the enhanced stability in NiSi [14]. However, to obtain the ultra-low contact resistance, still extensive research on interlayer ro effect has to be established. In this study, first time Holmium (Ho) metal interlayer is introduced to NiSi and reduction of contact resistance at NiSi/Si junctions are studied. Ho -p metal belongs to Rare Earth Metal Series (REMs), which are widely known to be low work re function metals and having similar crystal lattice properties to that of Silicon [15,16]. Eremenko et al., studied the holmium–silicon binary system and their electro resistivity lP properties [17]. Sakho et al., reported the Ho-silicide formation by depositing on Si (111) and crystal lattice properties were probed [18]. Woffinden et.al., reported top silicon bi-layer na effect the electronic properties of Holmium silicide [19]. However, no reports of Ho interlayer effect on Nickel-Silicide/Si junctions are investigated. Therefore, the effect of Ho Jo ur interlayer on NiSi were systematically investigated for specific contact resistivity (ρc), using Circular Transfer Length measurement (CTLM) pattern procedure and thermal stability during rapid annealing process are discussed. 2. Experimental Methods The surface morphology and structural properties were characterized by using Field emission scanning electron microscope (FESEM, Hitachi 4800) and X-ray diffractometer (XRD, XRD, D/MAX 2500PC, Rigaku, Japan) with CuKα (λ = 1.5418 Å) radiation. Depth profiles of the chemical elements were analysed using a secondary ion mass spectroscope (SIMS, SIM (IMS7F, CAMCEA). Arsenic (As) and Boron fluoride (BF2) were used as a n and p dopant by ion implantation with a dose of 5 × 1015 cm−2 at 50 keV to make n/p-Si substrates respectively. Initially, substrates were cleaned in dilute hydro fluoric acid (DHF) for 150 s. The chamber pressure was maintained to 2.5 millTorr using Argon gas flow rate of 1.8 SCCM and sputtering power of 100 W and 80 W were used to deposit Nickel (Ni) and Holmium (Ho) and Titanium nitride (TiN) respectively. The Ho/Ni/TiN (5/15/10 nm) layers Journal Pre-proof were deposited in situ using radio frequency (RF) sputtering on the Si substrates. Ni/TiN (15/10 nm) structure without Ho is also formed as a reference sample for comparison. The main process flow of the sample fabrication and CTLM pattern are shown in Fig. 1. The contact resistance was measured using Kelvin four-point probe. The specific contact resisitivity (ρc) was obtained by using this following two equations [20,21]: R 𝑇𝑜𝑡𝑎𝑙 = 𝑅𝑠ℎ 2𝜋𝑟 (1) (𝑑 + 2𝐿 𝑇 )𝑆 (2) 𝜌𝑐 = 𝑅𝑠ℎ 𝐿2𝑇 Where, RTotal = Total Resistance with different gap space, Rsh is the sheet resistance, LT is of the effective transfer length and r is the fixed radius of the inner circle (80 µm) and d is the ro gap space with split distance of 8, 12, 16, 20, 24, 32, 40, and 48 µm. Sheet resistance and -p Transfer length are obtained by plotting Total resistance verses gap space values via liner fit. re 3. Results and Discussion The structural properties of NiSi films with and without Ho interlayer are shown in Fig. lP 2(a-d). After in-situ deposition of the Ho/Ni/TiN and Ni/TiN, the samples were annealed using Rapid Thermal Annealing (RTA) process at 400 and 450 °C respectively for 30 s. The na selection of the RTA temperature was done by plotting the RTA temperature versus Sheet Jo ur resistance with temperature range from RT - 600 °C and choosing the lowest Rsh values. After RTA, we can notice the formation of NiSi with corresponding peaks at 34.25°, 47.33°, 55.4°, 62.4° with (200), (211), (212), (203), [PDF 00-038-0844] respectively [22,23] as shown in Fig. 2 (a, b) for NiSi and NiSi-Ho samples for n-Si substrate respectively. It is observed that corresponding peaks intensity reduced with introducing Ho interlayer. Also similar trend was seen with the XRD plot of NiSi and NiSi-Ho samples from p-Si substrates as shown in Fig. 2 (c, d). The reduction in peaks intensity of NiSi-Ho samples could be due to, a new alloy phase formation which may have led to decrease in the peaks intensities. Further to confirm the NiSi formation during RTA process, Raman spectra was measured. The Raman spectrum of a Ni-silicides with/without Ho interlayer on n/p-Si substrates at varying RTA temperatures are shown in Fig. 3. The reference samples characteristic Raman peaks of NiSi at 219, 199, and 377 cm-1 respectively in accordance with the previous reported results [24-26]. Based on the observation, it can be conformed that Ni-silicide formation reaction starts at 300 °C and mono NiSi metastable phase dominates in the temperature range Journal Pre-proof of 300-450 °C. Above this RTA temperature, the intensity of NiSi decrease and disappears above 550 °C. The NiSi reference samples show similar trends as shown in Fig. 3 (a) & (c). However, it’s interesting to note that, by introducing the Ho interlayer, NiSi phase appears to be stable at higher temperature until 600 °C as shown in Fig. 3 (b) & (d) even though the intensities of NiSi peaks decreased. It could that, by using Ho interlayer, thermal stability of NiSi can be enhanced and phase transformation temperature from NiSi to NiSi2 can be increased. Geenen et. al., in their report highlights the alloying of Ni could lead to controlled of phase formation with annealing temperature and addition of interlayer will also alter the ro critical thickness of NiSi [27]. The surface morphology of NiSi and NiSi with Ho on n-Si substrates were characterized -p using FESEM as shown in Fig. 4. The average thickness of NiSi formed after RTA annealing temperature of 450 °C was measured to be 46 nm as shown in Fig.4 (a) and the surface seems re to be smooth and uniform. Fig. 4(b) shows the images of NiSi-Ho film on the substrate and lP the average thickness of 55 nm was measured. In both the cases, thickness of formed nickelsilicide agrees with the previous reports, the formation ratio of NiSi using Ni layer always in 1:3 ratios (Ni: Si), irrespective of Ni thickness [28, 29]. na To study, electrical properties of Ni-silicides formation with annealing temperature, sheet resistance was measured with varying RTA temperature. Plot of sheet resistance versus RTA Jo ur temperature is shown in Fig. 5. It has been noticed that, increasing in the RTA temperature, Rsh gradually decreased. Lowest Rsh values of 3~4 Ω/Sq. are obtained in temperature range between 400-450 °C. Indicating full consumption of Ni film and formation of mono NiSi phase in this temperature region. With further increase in the RTA temperature the Rsh values increase drastically above 500 °C. The Rsh values were 66.84, 19.88, 41.69 and 30.79 Ω/sq. for Ni/TiN (p-Si), Ni/TiN (n-Si), Ho/Ni/TiN (p-Si), and Ho/Ni/TiN (n-Si) respectively. This results are according to the previous reports of phase transformation of Ni-Silicide from Nickel rich silicide (Ni2Si) which occur until 350 °C and then phase transformation to low resistance NiSi phase and at higher temperature phase transformation to silicon rich silicide (NiSi2) occurs. Journal Pre-proof Kelvin four-point probe was used for extracting specific contact resistance (ρc) between NiSi and n/p-Si with and without Ho interlayer to determine the Ho effect on contact resistance. The ρc was obtained by plotting total resistance (Rtotal) measured as a function of gap space (d) between the inner and outer rings of the Ni-Si layers as shown in Fig. 6(a, b). The interface resistance, ρc of NiSi without and with Ho Interlayer are 9.84 x 10-5 Ω·cm2 to 1.16 × 10-5 Ω·cm2 for n-Si and 6.24 × 10-5 Ω·cm2 to 1.84 × 10-5 Ω·cm2 for p-Si, respectively. The results show, contact resistance reduced by 82% in p-Si and 71% in n-Si compared to the reference of samples. The decrease in ρc could be understood as the Ho interlayer deposited underneath the Ni film controls the Ni diffusion during the RTA process and hinders the formation of ro high resistivity NiSi2 phase [30-32]. Indicating, Ho could enhance the interlayer properties. Table 1 shows the values of Sheet resistance, Transfer length and Specific contact resisvity of -p NiSi with and without Ho interlayer. re To investigate, mechanism involving the reduction of contact resistance by introducing Ho interlayer of 5nm thickness and reference samples. Depth profile lP measurements of the elements were taken using SIMS analysis as shown in Fig. 7. Fig. 7(a, b) shows the SIMS depth profile analysis of the reference NiSi and NiSi/Ho samples on p-Si na substrate. Fig. 7(a) confirms the presence of Nickel (Ni), and Silicon (Si) and doped Boron (B) atoms. The intensity of Ni decreased approximately around depth of 50 nm from the surface. Jo ur Fig. 7(b). shows the SIMS depth profile in presence of Ho in the NiSi. However, it is noticed that the distribution of doped B becomes relatively different in presence of the Ho interlayer, that is, the concentration of B dopants at the junction of NiSi and Si enhances as shown in Fig. 7(b). Similar trend was observed in the n-Si substrate sample. In this case, dopant Arsenic (As) pile up increase at the NiSi/Si junction by using Ho interlayer as shown in Fig. 7(c) and Fig. (d) respectively. Although, in both n/p-Si substrate samples Ho intensity decreases sharply in the NiSi layer. In presence of Ho interlayer, controlled diffusion of Ni into Si substrate takes place. Interlayer helps in piling up of dopant atoms (B & As) at the interface of NiSi/Si junction thereby helping in decrease in the contact resistance. Thus, Ho interlayer facilitates the lowering of resistance at NiSi/Si system junctions and could by promising idea for application in future MOSFET devices. 4. Conclusions Holmium (Ho) interlayer was successfully applied to Ni/(p/n)-Si junction and low contact resistance was achieved. The low specific contact resistivity values of 1.16 × 10-5 Ω·cm2 for Journal Pre-proof n-Si and 1.84 × 10-5 Ω·cm2 for p-Si, respectively was extracted using 5 nm Ho interlayer. The improved NiSi/Si interface and controlled NiSi phase formation by introducing of Ho interlayer could be responsible for ρc reduction. Acknowledgments This research was supported by the MOTIE (Ministry of Trade, Industry & Energy (10048536) and the KSRC (Korea Semiconductor Research Consortium) support program for of the development of future semiconductor devices. This research was also supported by Nano·Material Technology Development Program through the National Research Foundation ro of Korea(NRF) funded by the Ministry of Science, ICT and Future Planning. (2009- -p 0082580). S. 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Zhao, Impact of an ultra-thin Ti interlayer on the formation of NiSiGe/SiGe, Microelectron. Eng. 137 (2015) 92–95. Journal Pre-proof (a) lP re -p ro of Figures (b) na [a] Cleaning to remove native oxide ( DHF ) r Jo ur [b] Photo lithography, CTLM pattern (c) [c] Deposition : Ni/TiN [15/10nm] Ho/Ni/TiN [5/15/10nm] [c-i] PR Lift off (CH3COCH3) [c-ii] RTA (350°C, 30sec) (d) s (e) r r r (f) NiSi n-Si [d] Selective etch (H2SO4:H2O2) [d-i] Resistance measurement p-Si Fig. 1 (a-f). The CTLM pattern fabrication flow chart and Schematic diagram of NiSi on n-Si substrate. Jo ur na lP re -p ro of Journal Pre-proof Fig.2 (a-d) X-ray diffraction plot of NiSi and NiSi-Ho films on various Si substrates (a) NiSi, (b) NiSi-Ho on n-Si substrate and (c) NiSi, (d) NiSi-Ho on p-Si substrate respectively. Jo ur na lP re -p ro of Journal Pre-proof Fig.3 (a-d) Raman spectra plot of NiSi and NiSi-Ho films on various Si substrates (a) NiSi, (b) NiSi-Ho on n-Si substrate and (c) NiSi, (d) NiSi-Ho on p-Si substrate respectively. Jo ur na lP re -p ro of Journal Pre-proof Fig.4. FESEM images of NiSi formed after RTA process on n-Si substrate, (a-1, a-2) NiSi and (b-a, b-2) NiSi-Ho respectively. Reference [Ni/TiN] [15/10 nm] NiSi/n-Si NiSi/p-Si Metal [Ho/Ni/TiN] [5/15/10 nm] NiSi/n-Si NiSi/p-Si Jo ur Sheet resistance [/sq.] 25 na 30 lP re -p ro of Journal Pre-proof 20 15 10 5 0 0 100 Preapred 200 300 400 500 600 RTA Temperature [oC] Fig. 5. Plot of Sheet Resistance verses RTA temperature of reference NiSi and with Ho interlayer samples. na Jo ur Total Resistance [] 100 NiSi/n-Si Schottky contact 90 Ni/TiN [15/10 nm] 80 Ho/Ni/TiN [5/15/10 nm] 70 60 50 40 30 20 10 0 0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 Gap space [m] (a) Total Resistance [] lP re -p ro of Journal Pre-proof 100 90 80 70 60 50 40 30 20 10 0 NiSi/p-Si Schottky contact Ni/TiN [15/10 nm] Ho/Ni/TiN [5/15/10 nm] (b) 0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 Gap space [m] Fig. 6. Plot of total resistance verses gap space of CTLM pattern for extraction of specific contact resistivity between NiSi and n/p-Si with and without Ho interlayer. lP re -p ro of Journal Pre-proof n-Si Ho interlayer thickness [nm] RSh [Ω/sq.] LT [μm] ρC [Ω-cm2] 0 729.36 3.673 9.84×10-5 5 720.04 1.272 1.16×10-5 0 747.59 2.890 6.24×10-5 5 759.19 1.558 1.84×10-5 Jo ur Substrate na Table 1. Contact resistance characteristics of NiSi with and without Ho interlayer on n/p-Si substrates. p-Si Jo ur na lP re -p ro of Journal Pre-proof Fig. 7. SIMS profile of ingredients for (a,b) NiSi/p-Si and NiSi-Ho/p-Si and Fig.3 (c,d) NiSi/n-Si and NiSi-Ho/n-Si respectively. Journal Pre-proof Declaration of interests ☒ The authors declare that they have no known competing financial interests or personal relationships that could have of appeared to influence the work reported in this paper. Jo ur na lP re -p ro Date: September 17, 2019 Journal Pre-proof Highlights Contact resistance obtained in this study is significantly lower than that for NiSi/Si junctions with Holmium interlayer. Specific contact resistivity values reduced by 70% by using Ho Interlayer in n/p-Si. New alloy Ho/NiSi could lower work function and enhance dopant pile-up near interface of NiSi/Si. Introducing Ho interlayer aids in controlled formation of NiSi and makes the Jo ur na lP re -p ro of interface of NiSi/Si smooth.