EE Department Instrumentation and Measurement Experiment No: 14 Open Ended Lab (OEL) Special Motors (Repulsion Motors, Stepper Motors). Objective: To study and understand the construction and working of special motors. Apparatus and Components: Repulsion motor Stepper motor Connecting wires Resume of Theory: 1. Repulsion Motor: A repulsion motor is a single-phase electric motor that operates by providing input AC. The main application of repulsion motor is electric trains. It starts as a repulsion motor and runs as an induction motor, where the starting torque should be high for a repulsion motor and very good running characteristics for an induction motor. In repulsion motor direction of rotation of the motor is the same as that of brush shift. Figure: 14.1 Repulsion Motor EE Department Instrumentation and Measurement Construction of repulsion motor: The repulsion motor is equipped with the stator, rotor, and commutator brush assembly. The stator carries a single-phase exciting winding similar to the main winding of a single-phase induction motor. The rotor has distributed DC winding connected to the commutator at one end just like in the DC motor. The carbon brushes are short-circuited on themselves and find a use for conducting current using the armature. Working principle of repulsion motor: The basic principle behind the working of repulsion motor is that “similar poles repel each other.” This means two North poles will repel each other. Similarly, two South poles will repel each other. When the repulsion motor winding is supplied with single-phase AC, it produces a magnetic flux along the direct axis. When this magnetic flux links with the rotor winding, it creates an EMF. Due to this EMF, a rotor current is produced. This rotor current in turn produces a magnetic flux that is directed along the brush axis due to commutator assembly. Due to the interaction of stator and rotor produced fluxes, an electromagnetic torque is produced. Types of Repulsion Motors: There are three types of repulsion motor they are i. ii. iii. Compensated repulsion motor Repulsion-start induction motor Repulsion induction motor Applications of Repulsion Motor: The applications of repulsion motors include the following. Applications of Farm Motors Film winding machines Hoists Machines in Textile Machines for floor maintenance Advantages of a Repulsion Motor: Excellent beginning torque, low starting current, and a wide range of speed control with smooth speed fluctuation are all advantages of a repulsion motor. The following are some of the repulsion motor’s drawbacks. At lower speeds, the power factor is much lower. Brushes and commutators quickly exhaust owing to heat production and arcing at the brush assembly. Thus, this is all about the repulsion motor. Most of the commutator motors are restricted to about 1500 V as high voltages provide rise to a threat of arcing across it. These motors find use where high voltages are required because the circuit of the rotor is not connected electrically to the power supply. EE Department Instrumentation and Measurement 2. Stepper Motor: A stepper motor is an electromechanical device it converts electrical power into mechanical power. Also, it is a brushless, synchronous electric motor that can divide a full rotation into an expansive number of steps. The motor’s position can be controlled accurately without any feedback mechanism, as long as the motor is carefully sized to the application. Stepper motors are similar to switched reluctance motors. The stepper motor uses the theory of operation for magnets to make the motor shaft turn a precise distance when a pulse of electricity is provided. The stator has eight poles, and the rotor has six poles. The rotor will require 24 pulses of electricity to move the 24 steps to make one complete revolution. Another way to say this is that the rotor will move precisely 15° for each pulse of electricity that the motor receives. Construction & Working Principle: The construction of a stepper motor is fairly related to a DC motor. It includes a permanent magnet like Rotor which is in the middle & it will turn once force acts on it. This rotor is enclosed through a no. of the stator which is wound through a magnetic coil all over it. The stator is arranged near to rotor so that magnetic fields within the stators can control the movement of the rotor. Figure: 14.2 Stepper Motor The stepper motor can be controlled by energizing every stator one by one. So the stator will magnetize & works like an electromagnetic pole which uses repulsive energy on the rotor to move forward. The stator’s alternative magnetizing as well as demagnetizing will shift the rotor gradually &allows it to turn through great control. The stepper motor working principle is Electro-Magnetism. It includes a rotor which is made with a permanent magnet whereas a stator is with electromagnets. Once the supply is provided to the winding of the stator then the magnetic field will be developed within the stator. Now rotor in the motor will start to move with the rotating magnetic field of the stator. So this is the fundamental working principle of this motor. In this motor, there is a soft iron that is enclosed through the electromagnetic stators. The poles of the stator as well as the rotor don’t depend on the kind of stepper. Once the stators of this motor are energized then the rotor will rotate to line up itself with the stator otherwise turns to have the least gap through the stator. In this way, the stators are activated in a series to revolve the stepper motor. EE Department Instrumentation and Measurement Types of Stepper Motor: There are three main types of stepper motors, they are: i. ii. iii. Permanent magnet stepper Hybrid synchronous stepper Variable reluctance stepper Advantages of Stepper Motor: The advantages of stepper motor include the following. Ruggedness Simple construction Can work in an open-loop control system Maintenance is low It works in any situation Reliability is high Disadvantages of Stepper Motor: The disadvantages of stepper motor include the following. Efficiency is low The Torque of a motor will declines fast with speed Accuracy is low Feedback is not used for specifying potential missed steps Small Torque toward Inertia Ratio Extremely Noisy Applications of Stepper Motor: The applications of stepper motor include the following. 1. Industrial Machines – Stepper motors are used in automotive gauges and machine tooling automated production equipment. 2. Security – new surveillance products for the security industry. 3. Medical – Stepper motors are used inside medical scanners, samplers, and also found inside digital dental photography, fluid pumps, respirators, and blood analysis machinery. 4. Consumer Electronics – Stepper motors in cameras for automatic digital camera focus and zoom functions. EE Department Instrumentation and Measurement EE-301(L) Electrical Machines lab Rubric Lab Learning Outcomes (LLOs) LLO-1 Data Acquisition Program Learning Outcome s (PLOs) PLO-5 (Modern tool Usage) Blooms Taxonomy 4.0 P.3 (Guided Response) LLO-2 Safety LLO-3 (Lab Report) Excellent PLO-6 (The Engineer and Society) A-2 (Responding ) PLO-10 (Commu nication) C-3 (Apply) Good 3.0 Satisfactory Poor 2.0 1.0 Data gathered Data gathered Data gathered Data gathered independently in independently in independently in independently least organized organized manner least organized in organized manner and only manner manner and evaluate further evaluate it further Adhere to all Adhere to all Less information No information safety safety to safety to safety precautions precautions less precautions precautions while cautiously while performing lab performing lab and acquiring and acquiring data data Complete Lab Complete Lab Issues in Fail to submit report report with formatting of lab report in according to formatting / data report as well as given time required issues data missing format Total score:12 Score