Voice of the Customer • Voice of the customer (VOC) is a term used to describe the in-depth process of capturing a customer's expectations, preferences and aversions. (stated and unstated) Critical to Quality (CTQ) • VOC’s can be vague and difficult to define, that’s where CTQ’s come in. The customer may identify a requirement that is difficult to measure directly so it will be necessary to break down what is meant by the customer into identifiable and measurable terms Critical to Quality (CTQ) VoC Drivers CTQ Register to Doctor Time < 5 mins Timely Time with doctor > 10 mins Good service in the clinic Cleanliness Cost effective Less Specific More Specific Difficult to Measure Easy to Measure Six Sigma Project Selection External Sources: Voice of Customer • What are we falling short of meeting customer needs? • What are the new needs of customers? Voice of Market • What are market trends? • Voice of Competitors • What are we behind our competitors? Six Sigma Project Selection Internal Sources: Voice of Process • Where are the defects, repairs, reworks? • What are the major delays? • What are the major wastes? Voice of Employee • What concerns or ideas have employees or managers raised? Six Sigma Project Selection 01 02 03 There is a gap between current and desired / needed performance. The cause of problem is not clearly understood. Three basic qualifications: The solution is not pre-determined, nor is the optimal solution apparent. Stakeholders • Any individual, group or institution that is affected or is interested in the project. • Poorly managed stakeholders will have negative effect on the project and this may lead to the project failing. Input Process Output SUPPLIER INPUT PROCESS OUTPUT CUSTOMER Project Charter • Elements of Charter • Business Case • Problem Statement • Project Scope (in scope, out of scope) • Goals and Objectives • Expected Savings/ Benefits • Plan – DMAIC start/end • Team members Communication Plan Type Objective Medium Frequency Audience Owner Deliverable Kickoff meeting Set goal Team alignment Face to face Once Team Champion Sr Mgmt (optional) Team leader Agenda Minutes of meeting Team meetings Review status Plan for future Face to face Weekly Team members Champion (Optional) Team leader Agenda Minutes of meeting Weekly status report Update Champion Email Weekly Champion Team leader Report Monthly report Updates for Presentation senior management Monthly Champion Senior Management Team leader Report WBS WBS is used to breakdown a project into management components. WBS Work Breakdown Structure Plant Section 1 Area 11 Area 12 Section 2 Area 21 Gantt Chart • A Gantt chart is a type of bar chart, • Gantt charts illustrate the start and finish dates of the terminal elements and summary elements of a project. PROJECT MANAGEMENT TOOLS ACTIVITY NETWORK DIAGRAMS AFFINITY DIAGRAMS MATRIX CHARTS RELATIONS CHARTS TREE DIAGRAMS 1. Activity Network Diagrams Activity Duration Depends on A 2 B 4 A C 1 A D 2 B E 7 B, C • To manage number of tasks in a sequence. • List down tasks • Time for each task • Predecessor and successor tasks • Identify bottlenecks 1. Activity Network Diagrams Activity Duration Depends on A 2 B 4 A C 1 A D 2 B E 7 B, C 2. Affinity Diagram • To organize large number of ideas into natural groups • After brainstorming • Interviews/surveys – open ended questions 2. Affinity Diagram More quizzes interactive Easy to understand Flash cards To the point Small videos Detailed coverage Cover the BoK notes slides practice Contents Slides Convenient Practice Small videos Interactive Notes To the point More quizzes Detailed coverage Cover the BoK Easy to understand Flash cards Practice 2. Affinity Diagram 3. Matrix Chart • Shows the relationship between two or more groups. SSWB SSYB SSGB SSBB Difficulty Level 1 2 4 5 Potential to make financial impact 1 2 3 5 Statistical Knowledge 1 1 4 5 Business Application 1 2 4 5 3. Matrix Chart Solution Solution 1 2 Solution 3 Solution 4 Ease of implementation (1-difficult, 5- easy) 5 5 1 3 Cost of change (1-costly, 5 - cheap) 5 1 3 4 Gains (1-low gains, 5 – high gains) 5 1 4 5 TOTAL 15 7 8 12 3. Matrix Chart 4. Relations Chart • Shows the relationship between ideas. 4. Relations Chart Easy to understand interactive To the point Flash cards Small videos More quizzes Detailed coverage Cover the BoK notes slides practice 4. Relations Chart • The ideas with the most arrows are the key ideas. • The idea with the most outgoing arrows are the key causes. • The ideas with the most incoming arrows are the key effects. 5. Tree Diagrams • One idea is branched into multiple ideas 5. Tree Diagrams Course Quality Videos Audio Quizzes Visuals Exercise 5. Tree Diagrams Head Tossing a Coin Head (1/2) (1/4) Tail (1/4) Head Tail (1/2) (1/4) Tail (1/4) Toll Gate Review • Checkpoint to confirm if the work has progressed as per plan, and • Does it make sense to move to the next phase of the project? • Review is conducted if the required steps completed and deliverable prepared. • Review by Sponsor and Stakeholders. IMPROVE MEASURE DEFINE ANALYZE CONTROL