Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SURFACE VEHICLE STANDARD J514™/1 Issued DEC2021 2021-12 Metallic Connections for Fluid Power and General Use Part 1: 37 Degree Flared Fittings RATIONALE Rewrite of SAE J514 to harmonize with ISO 8434-2 where applicable, and properly organize similar adapters into individual parts. 37 degree connectors with ISO 6149-3 stud ends are specified in ISO 8434-2 and are not included in this revision of SAE J514. In an effort to standardize within a global market and ensure that companies can remain competitive in an international market, it is the intent to convert to metric hex sizes, which will: • Lead to one global system. • Guide users to preferred system. • Reduce complexity. • Eliminate duplications. Performance requriements have been revised to remove ambiguity. Internal and external hex O-ring plugs were removed from SAE J514. These plugs are now specified in SAE J1926-4. Straight thread O-Ring ports, formerly part of SAE J514, are specified in SAE J1926-1. The seat diameter d28 in Figure 15 was brought in line with diameter d24 for like parts. Minimum stock sizes for female pipe listed in Table A9 have been revised due to a contradiction between the listed minimums and the stock sizes specified for adapter unions, which will now appear in SAE J514/3. 37 degree fittings with NPTF pipe threads, formerly part of SAE J514, are now attached as Appendix B. All dimensions are given in SI units. Except for nominal sizes, and thread designations, U.S. customary units have been eliminated from this standard. __________________________________________________________________________________________________________________________________________ SAE Executive Standards Committee Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright © 2021 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: SAE WEB ADDRESS: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerService@ SAE.org http://www. SAE.org For more information on this standard, visit https://www. SAE.org/standards/content/J514/1_202112/ Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 2 of 60 FOREWORD The January 2012 edition of SAE J514 was a single document specifying the requirements for the following: • 37 degree flare adapters with SAE J1926-3 stud ends and NPTF pipe ends. • Flareless bite type adapters with SAE J1926-3 stud ends and NPTF pipe ends. • O-ring plugs with internal and external hex. • NPTF pipe adapters • 30 degree NPSM adapter unions. ISO 8434-2 was published covering the requirements for 37 degree flare adapters with ISO 6149-3, ISO 1179-3, ISO 11926-3, and ISO 9974-3 stud ends. This revision of SAE J514 adopts the connectors covered within ISO 8434-2, incorporating the rationalized dimensions from ISO 8434-2 where applicable, for the inch (ISO 11926-3/SAE J1926-3) stud end 37 degree connectors, as well as fitting configurations that are not specified in the ISO standard. Formerly, SAE J514 was organized as a single document with ten clauses, which included six sections. This revision of SAE J514 has been organized into three sections as follows: Part 1: 37 Degree Flared Fittings Part 2: Flareless (Bite Type) Fittings Part 3: NPTF Pipe Fittings and Pipe Unions Grandfather clause: Fittings must conform to this revision of SAE J514 by April 1, 2025. It is important to note that this and all SAE J-documents are intended for ground vehicle use only and not intended for aerospace applications. Modification of -2 through -16 sizes in these types of fittings for use with MS 33649 are no longer specified in this standard. KEY: 1 Straight stud connector body 2 Tube nut 3 Tube 4 5 a Sleeve O-ring (SAE J515) Stud end in accordance with SAE J1926-3 Figure 1 - Cross section of typical 37 degree flared connection Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 3 of 60 TABLE OF CONTENTS 1. SCOPE .................................................................................................................................................5 2. 2.1 2.1.1 2.1.2 2.2 2.3 2.4 REFERENCES .....................................................................................................................................5 Applicable Documents ..........................................................................................................................5 SAE Publications ..................................................................................................................................5 ANSI Accredited Publications ................................................................................................................5 ASME Publications................................................................................................................................6 ASTM Publications ................................................................................................................................6 ISO Publications ...................................................................................................................................6 3. DEFINITIONS .......................................................................................................................................7 4. 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 REQUIREMENTS - GENERAL SPECIFICATIONS ...............................................................................8 Size Designations .................................................................................................................................8 Dimensions and Tolerances ..................................................................................................................8 Passages ............................................................................................................................................10 Wall Thickness....................................................................................................................................10 Contour ...............................................................................................................................................10 Screw Threads....................................................................................................................................10 Material ...............................................................................................................................................10 Corrosion Protection ...........................................................................................................................11 Workmanship ......................................................................................................................................11 5. 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 PERFORMANCE REQUIREMENTS ...................................................................................................11 Working, Proof, and Burst Pressure ....................................................................................................13 Proof Test ...........................................................................................................................................13 Burst Test ...........................................................................................................................................13 Cyclic Endurance (Impulse) Test .........................................................................................................13 Hose Fitting/Tube Components Interface.............................................................................................13 O-Ring ................................................................................................................................................13 Overtorque test ...................................................................................................................................13 Repeated Assembly ............................................................................................................................14 Test Data Form ...................................................................................................................................14 6. 6.1 6.2 6.3 6.3.1 6.3.2 6.3.3 PACKAGING AND MARKING .............................................................................................................14 Marking ...............................................................................................................................................14 Protection ...........................................................................................................................................14 SAE J846 Ordering Designation, Part Identification Number (PIN)....................................................... 14 Connector Designation Code ..............................................................................................................14 Style and Material Modifiers ................................................................................................................15 Size Designation .................................................................................................................................15 7. 7.1 7.2 7.3 NOTES ...............................................................................................................................................16 Assembly Information..........................................................................................................................16 Identification Statement and Procurement Information ......................................................................... 16 Revision Indicator ...............................................................................................................................46 APPENDIX A TABLES FOR CALCULATING DIMENSIONS ON SPECIAL SIZES .................................................... 47 APPENDIX B 37 DEGREE FLARED PIPE FITTINGS ...............................................................................................55 Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Cross section of typical 37 degree flared connection .............................................................................2 Run and branch illustration ....................................................................................................................7 Hex details ............................................................................................................................................9 Connector style designations ..............................................................................................................14 Connector style designation with material modifier .............................................................................. 15 Connector style, material, and size designation ................................................................................... 15 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 4 of 60 Figure 7A Figure 7B Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 Figure 30 Figure 31 Figure 32 Figure 33 Figure 34 Figure 35 Figure 36 Figure 37 Figure 38 Figure 39 Three piece tube assembly .................................................................................................................17 Two piece tube assembly ....................................................................................................................17 Details of 37 degree flared hydraulic tube fitting assemblies (Figure 1) ................................................ 17 37 degree flared connection ................................................................................................................18 Sleeves (070115) ................................................................................................................................19 Short tube nut (070110, 07M0110) ......................................................................................................20 Long tube nut (070111, 07M0111).......................................................................................................21 Cap nut (070112, 07M0112)................................................................................................................23 Cap assembly (moveable insert) (070112A) ........................................................................................ 25 Plug (070109, 07M0109) .....................................................................................................................26 Reducing adapter (070123)(1)(2) ...........................................................................................................27 Straight thread connector short (070120, 07M0120) ............................................................................ 28 Large hex union (070119, 07M0119) ...................................................................................................28 Straight thread connector (071720, 07M1720) ..................................................................................... 29 90 degree straight thread elbow (070220, 07M0220) ........................................................................... 30 45 degree straight thread elbow (070320, 07M0320) ........................................................................... 31 Straight thread run tee (070428, 07M0428) .........................................................................................31 Straight thread branch tee (070429, 07M0429).................................................................................... 32 90 degree straight thread elbow, long (071520, 07M1520) .................................................................. 32 90 degree straight thread elbow, extra long (071620, 07M1620) .......................................................... 33 90 degree straight thread elbow, extra extra long (072120, 07M2120) ................................................. 34 Bulkhead lock nut (070118, 07M0118) ................................................................................................35 Bulkhead union (070601, 07M0601), optional construction .................................................................. 36 90 degree bulkhead elbow (070701, 07M0701) ................................................................................... 36 45 degree bulkhead elbow (070801, 07M0801) ................................................................................... 37 Bulkhead branch tee (070958, 07M0958) ............................................................................................37 Bulkhead run tee (070959, 07M0959)..................................................................................................38 Union (070101, 07M0101) ...................................................................................................................40 90 degree union elbow (070201, 07M0201) ......................................................................................... 40 Union tee (070401, 07M0401) .............................................................................................................41 Union cross (070501, 07M0501) .........................................................................................................41 90 degree swivel elbow (070221, 07M0221) ........................................................................................ 43 45 degree swivel elbow (070321, 07M0321) ........................................................................................ 43 Swivel run tee (070432 07M0432) .......................................................................................................44 Swivel branch tee (070433, 07M0433) ................................................................................................44 Table 1A Table 1B Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 Table 11 Table 12 Table 13 Table 14 Table 15 Table 16 Table 17 Table 18 Table 19 Table 20 Table 21 Hex tolerances ......................................................................................................................................9 Hole tolerances .....................................................................................................................................9 Linear tolerances (except for broken edges) ..........................................................................................9 Broken edges tolerances (external radii and chamfer heights) ...............................................................9 Angular tolerances ..............................................................................................................................10 Qualification test torque(1)(2) requirements ............................................................................................12 Working pressure ratings(1)..................................................................................................................12 Ordering code examples .....................................................................................................................16 Dimensions of 37 degree flared hydraulic tube fitting assemblies (Figures 7A and 7B)......................... 17 Dimensions of 37 degree flared connections (Figure 8) ....................................................................... 18 Dimensions of sleeves for metric and inch tubing (1) (Figure 9) ............................................................. 19 Dimensions of short tube nuts (Figure 10) ...........................................................................................20 Dimensions of long tube nuts (Figure 11) ............................................................................................21 Dimensions of cap nuts (Figure 12) .....................................................................................................23 Dimensions of cap assembly (1) (Figure 13) .......................................................................................... 25 Dimensions of plug (Figure 14)............................................................................................................26 Dimensions(1) of reducing adapter (Figure 15) ..................................................................................... 27 Dimensions of Figures 16 through 18(2) ...............................................................................................29 Dimensions of Figures 19 through 25(1) ................................................................................................34 Dimensions of Figures 26 through 31 ..................................................................................................38 Dimensions of Figures 32 through 35 ..................................................................................................42 Dimensions of Figures 36 through 39 ..................................................................................................45 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 5 of 60 1. SCOPE This part of SAE J514 covers general and dimensional specifications for 37 degree flared tube fittings. Also included are 37 degree flared fittings with NPTF pipe threads in Appendix B. These fittings are intended for general application in hydraulic systems on industrial equipment and commercial products. These fittings are capable of providing leak-proof, full flow connections in hydraulic systems operating at working pressures as specified in Table 6. Since many factors influence the pressure at which a hydraulic system will or will not perform satisfactorily, the values shown in Table 6 should not be construed as a guaranteed minimum. For any application, it is recommended that sufficient testing be conducted and reviewed by both the user and fitting manufacturer to assure that performance levels will be safe and satisfactory. 2. REFERENCES 2.1 Applicable Documents The following publications form a part of this specification to the extent specified herein. Unless otherwise indicated, the latest issue of SAE publications shall apply. 2.1.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or +1 724-776-4970 (outside USA), www.sae.org. SAE J356 Welded, Flash-Controlled, Low-Carbon Steel Tubing Normalized for Bending, Double Flaring, Beading, Forming, and Brazing SAE J403 Chemical Compositions of SAE Carbon Steels SAE J405 Chemical Compositions of SAE Wrought Stainless Steels SAE J515 Specification for O-Ring Materials Used with Hydraulic Connectors SAE J524 Seamless Low-Carbon Steel Tubing Annealed for Bending and Flaring SAE J525 Welded and Cold Drawn Low-Carbon Steel Tubing Annealed for Bending and Flaring SAE J533 Flares for Tubing SAE J846 Coding Systems for Identification of Fluid Conductors and Connectors SAE J1065 Nominal Reference Working Pressures for Steel Hydraulic Tubing SAE J1926-3 Connections for General Use and Fluid Power - Ports and Stud Ends with ASME B1.1 Threads and O-Ring Sealing - Part 3: Light-Duty (L-Series) Stud Ends SAE J2593 Information Report for the Installation of Fluid Conductors and Connectors 2.1.2 ANSI Accredited Publications Copies of these documents are available online at http://webstore.ansi.org/. ANSI B4.2 Preferred Metric Limits and Fits Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL 2.2 J514™/1 DEC2021 Page 6 of 60 ASME Publications Available from ASME, P.O. Box 2900, 22 Law Drive, Fairfield, NJ 07007-2900, Tel: 800-843-2763 (U.S./Canada), 001-800-843-2763 (Mexico), 973-882-1170 (outside North America), www.asme.org. ASME B1.1 Unified Inch Screw Threads ASME B46.1 Surface Texture (Surface Roughness, Waviness and Lay) 2.3 ASTM Publications Available from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org. ASTM A380 Standard Practice for Cleaning, Descaling, and Passivation of Stainless Steel Parts, Equipment and Systems ASTM B117 Method of Salt Spray (Fog) Test ASTM B633 Standard Specifications for Electrodeposited Coatings of Zinc on Iron and Steel 2.4 ISO Publications Copies of these documents are available online at http://webstore.ansi.org/. ISO 48 Vulcanized Rubbers - Determination of Hardness (Hardness Between 30 and 85 IRHD) ISO 68-2 ISO General Purpose Screw Threads - Basic Profile - Part 2: Inch Screw Thread ISO 263 ISO Inch Screw Threads - General Plan and Selection for Screws, Bolts and Nuts - Diameter Range 0.06 to 6 Inch ISO 725 ISO Inch Screw Threads - Basic Dimensions ISO 2768-1 General Tolerances - Part 1: Tolerances for Linear and Angular Dimensions without Individual Tolerances Indications ISO 3448 Industrial Liquid Lubricants - ISO Viscosity Classification ISO 5598 Fluid Power Systems and Components - Vocabulary ISO 5864 ISO Inch Screw Threads - Allowances and Tolerances ISO 6508 Metallic Materials - Hardness Test - Rockwell Test (Scales A - B - C - D - E - F - G - H - K) ISO 8434-2 Metallic Tube Connections for Fluid Power and General Use - Part 2: 37 Degree Flared Connectors ISO 9227 Corrosion Tests in Artificial Atmospheres - Salt Spray Tests ISO 11926-3 Connections for General Use and Fluid Power - Ports and Stud Ends with ISO 725 Threads and O-Ring Sealing - Part 3: Light Duty (L) Series Stud Ends ISO 19879 Metallic Tube Connections for Fluid Power and General Use - Test Methods for Hydraulic Fluid Power Connections Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 7 of 60 3. DEFINITIONS For this part of SAE J514, the definitions given in ISO 5598 and the following definitions shall apply: 3.1 FLUID POWER (From ISO 5598) Means by which energy is transmitted, controlled, and distributed using a pressurized fluid as the medium. 3.2 CONNECTOR (From ISO 5598) Leak-proof device to connect pipelines (conductors) to one another, or to equipment. 3.3 FASTENING THREAD Terminal thread of a complete connector. 3.4 RUN Two axially aligned outlets of a tee or cross. See Figure 2. Figure 2 - Run and branch illustration 3.5 BRANCH Side outlet of a tee or cross. 3.6 CHAMFER/COUNTERSINK Removal of a conical portion at the entrance (female) or end (male) of a thread to assist assembly and prevent damage to the start of the thread. 3.7 3.7.1 TORQUES ASSEMBLY TORQUE The recommended torque value to be applied in order to achieve a satisfactory final assembly. 3.7.2 QUALIFICATION TEST TORQUE The torque used to verify conformance of the connector to the requirements of this standard. 3.7.3 OVERTORQUE The torque the nut shall withstand without deformation that renders it unusable. 3.8 WORKING PRESSURE (From ISO 5598) Pressure at which the apparatus is being operated in a given application, as shown in Table 6. 3.9 ADJUSTABLE STUD END A stud end connector that allows for connector orientation before final tightening of the locknut to complete the connection. This type of stud end is typically used on shaped connectors (e.g., tees, crosses, and elbows). Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 8 of 60 3.10 NONADJUSTABLE STUD END A stud end connector that does not require specific orientation before final tightening of the connection because it is normally used on straight connectors. 3.11 PREFERRED DESIGN Connectors shown in the main body of this document. 3.12 JUMP SIZE CONNECTOR Connectors with dis-similar size end connections, for example, -6 male flare with a -12 stud end. 3.13 SIZE DESIGNATION Connector sizes are designated by the nominal outside diameter of the tubing or nominal inside diameter of hose. Refer to SAE J846 for specific size details. 3.14 CONTACT SURFACES All mating interfaces within a connection including, but not limited to, threads, flare seat, and shoulders of nut and sleeve. 4. REQUIREMENTS - GENERAL SPECIFICATIONS The following general specifications supplement the dimensional data contained in Tables 8 to 21 with respect to all unspecified detail. 4.1 Size Designations Fitting sizes are designated by the corresponding outside diameter of the tubing for the various types of tube and stud ends. Refer to SAE J846 for proper coding and call-out 4.2 Dimensions and Tolerances Except for nominal sizes and thread designations, dimensions and tolerances are given in SI units. Tabulated dimensions shall apply to the finished parts, plated or otherwise processed, as specified by the user. Hex tolerances across flats are listed in Table 1A. For machined from bar stock and cold formed surfaces, hexagonal tolerances across flats shall be in accordance with ISO 4579-1, product grade C. The minimum across corner hex dimensions shall be 1.092 times the nominal width across flats, and the minimum side flat shall be 0.43 times the nominal width across flats, but shall not result in a side flat width less than 0.75 times the nominal width across flats as shown in Figure 3. The minimum across-corners dimensions of external squares shall be 1.25 times the nominal width across flats, but shall not result in a side-flat width less than 0.75 times the nominal width across the flats. Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 9 of 60 Figure 3 - Hex details Table 1A - Hex tolerances Nominal Hex Nominal Hex Nominal Hex Nominal Hex Size Across Size Across Size Across Size Across Tolerance Tolerance Flats Flats Flats Flats (Minus Only) (Minus Only) mm mm Inches Inches Over Include Over Include mm Inches 19.05 25.40 34.92 19.05 25.40 34.92 and up 0.750 1.000 1.375 0.750 1.000 1.375 and up 0.3 0.4 0.5 0.8 0.012 0.016 0.020 0.031 Tolerance on all dimensions not otherwise limited shall be ±0.4 mm. Fitting seats shall be concentric with straight thread pitch diameters within 0.25 mm full indicator movement (FIM). Unless otherwise specified, tolerances on hole diameters in the dimensional tables shall be as tabulated in Table 1B: Table 1B - Hole tolerances Hole Size Range mm Tolerance mm ≤6 >6 and ≤30 >30 ±0.1 ±0.2 ±0.3 Other tolerances not specified shall be in accordance with ISO 2768-1 as shown in Tables 2 to 4 for designation m (medium). Table 2 - Linear tolerances (except for broken edges) >0.5 ≤6 ±0.1 >6 ≤30 ±0.2 >30 ≤120 ±0.3 >120 ≤400 ±0.5 >400 ≤1000 ±0.8 >1000 ≤2000 ±1.2 NOTE: For nominal sizes below 0.5, the tolerances shall be indicated adjacent to the relevant nominal sizes. Table 3 - Broken edges tolerances (external radii and chamfer heights) ≥0.5 ≤3 ±0.2 >3 ≤6 ±0.5 >6 ±1 NOTE: For nominal sizes below 0.5, the tolerances shall be indicated adjacent to the relevant nominal sizes. >2000 ≤4000 ±2 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 10 of 60 Table 4 - Angular tolerances ≤10 ±1 degree >10 ≤50 ±0 degree 30 minutes >50 ≤120 ±0 degree 20 minutes >120 ≤400 ±0 degree 10 minutes >400 ±0 degree 5 minutes NOTE: Tolerances for ranges of lengths, in millimeters, of the shorter side of the angle concerned. Angular tolerance on axis of ends on elbows, tees, and crosses shall be ±2.50 degrees for -2 to -6 tube fittings and ±1.50 degrees for -8 to -32 OD tube fittings. Where so illustrated and not otherwise specified, hexagon corners shall be chamfered 15 to 30 degrees to a diameter equal to the width across flats, with a minus tolerance of 0.4 mm; or, where design permits, corners may be chamfered to the diameter of the abutting surface providing the length of chamfer does not exceed that produced by the 30 degree chamfer previously described. Alternatively, on connections other than SAE J1926-3 straight thread, a 5 degree chamfer starting at the undercut diameter behind the threads or outside diameter of the threads shall be allowed, providing the hex width at corners is not reduced below that produced by the 30 degree chamfer previously described. 4.3 Passages Where passages in straight fittings are machined from opposite ends, the offset at the meeting point shall not exceed 0.4 mm. The cross-sectional area at the junction of passages in angle fittings shall not be less than that of the smallest passage. 4.4 Wall Thickness Unless otherwise designated, the wall thickness at any point on fittings shall not be less than the thickness established by the specified dimensions, tolerances, and eccentricities for inner and outer surfaces. 4.5 Contour Details of contour (e.g., bodyshape, construction type, etc.) shall be optional with the manufacturer, provided the dimensions and tolerances in this document are maintained. 4.6 Screw Threads The screw threads on the tube/hose connection ends of the connectors shall be inch screw threads per ASME B1.1 (ISO 725). Straight threads shall be class 2A or 2B, except external threads which are plated or coated may exceed 2A diameters but shall not exceed maximum of 3A diameters. Internal threads of all classes shall be within specified limits after plating or coating. Tables 11 through 13 specify minor diameters for 37 degree tube and cap nuts, which have been modified. When external threads are produced by thread rolling and the body is not undercut, the unthreaded area adjacent to the shoulder may be reduced to the minimum pitch diameter. External threads shall be chamfered and internal threads shall be countersunk as specified. 4.7 Material Unless otherwise specified, fittings shall be made from carbon steel. Stainless steel fittings shall be made from AISI Type 300 Series stainless steel in accordance with SAE J405. Unless otherwise specified by the purchaser, stainless steel fittings shall be passivated per ASTM A380. Carbon steel and stainless steel fittings fabricated from multiple components must be bonded together with materials having a melting point of not less than 996 °C (1825 °F). Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 11 of 60 37 degree flared type brass fittings shall be made from C36000 (CA360) one-half hard barstock or extruded shapes or C37700 (CA377) forgings or equivelant materials. 4.8 Corrosion Protection The external surfaces and threads of all carbon steel parts shall be plated or coated with a suitable material that passes a salt spray test in accordance with ISO 9227 ASTM B117. The following requirements shall apply: • No appearance of corrosion products of the protective coating before 96 hours. • No appearance of corrosion products of the base metal before 144 hours. The following exceptions shall apply a. All internal fluid passages. b. Edges such as hex points, serrations, and crests of threads where there may be mechanical deformation of the plating or coating typical of mass-produced parts or shipping effects. c. Areas where there is mechanical deformation of the plating or coating caused by crimping, flaring bending, and other post-plate metal forming operations. d. Areas where the parts are suspended or affixed in the test chamber where condensate can accumulate. Parts manufactured to this specification shall not be cadmium plated and shall not use hexavalent chromate coatings. Internal fluid passages shall be protected from corrosion during storage and shipping. Changes in plating or coating shall be re-qualified to ensure assemby torque is not affected. 4.9 Workmanship Workmanship shall conform to the best commercial practice to produce high-quality connectors. Connectors shall be free from all hanging burrs, loose scale, and slivers which might become dislodged in usage and all other defects which might affect their serviceability. All sealing surfaces must be smooth except that annular tool marks up to 2.5 µm max Ra shall be permissible. The O-ring washer must be clinched to the fitting as specified in SAE J1926-3 5. PERFORMANCE REQUIREMENTS The following outlines the performance test requirements for standard 37 degree flared fittings. Connectors, swivel nuts, and sleeves shall be tested in acccordance with ISO 19879, unless otherwise specified. In addition to the test requirements and procedures specified, all components must be able to pass the performance requirements in the as-shipped condition (e.g., annealed components, plating, coatings, rust preventative, etc.). Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 12 of 60 Table 5 - Qualification test torque(1)(2) requirements Nom SAE Dash Size Nom Tube OD Metric Inch Nom Tube OD mm Inch Nom Tube OD Inches 2 3 4 5 6 8 10 12 14 16 20 24 32 4 5 6 8 10 12 16 20 22 25 30 38 50 3.18 4.76 6.35 7.94 9.52 12.70 15.88 19.05 22.22 25.40 31.75 38.10 50.80 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 7/8 1 1-1/4 1-1/2 2 (1) (2) 37 Degree Tube End Flare End and SAE Swivel Nut O-Ring Port Torque Thread Size Nm 5/16-24 3/8-24 7/16-20 1/2-20 9/16-18 3/4-16 7/8-14 1-1/16-12 1-3/16-12 1-5/16-12 1-5/8-12 1-7/8-12 2-1/2-12 37 Degree Flare End Swivel Nut Over Torque Nm 8- 9 11- 12 15- 16 19- 21 24- 28 49- 53 77- 85 107-119 127-140 147-154 172-181 215-226 332-350 15 19 24 31 42 80 114 160 186 214 271 339 497 Test torques given here are for low carbon steel fittings only. Consult the manufacturer for values for other materials. For stud end test torques, refer to SAE J1926-3. Table 6 - Working pressure ratings(1) Nom SAE Dash Size Nom Tube OD Metric Inch Nom Tube OD mm 2 3 4 5 6 8 10 12 14 16 20 24 32 4 5 6 8 10 12 16 20 22 25 30 38 50 3.18 4.76 6.35 7.94 9.52 12.70 15.88 19.05 22.22 25.40 31.75 38.10 50.80 (1) (2) (3) (4) (5) (6) Inch Nom Tube OD Inches Straight Thread Size 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 7/8 1 1-1/4 1-1/2 2 5/16-24 3/8 -24 7/16-20 1/2 -20 9/16-18 3/4 -16 7/8 -14 1-1/16-12 1-3/16-12 1-5/16-12 1-5/8 -12 1-7/8 -12 2-1/2 -12 Based on a 4:1 design factor. Applies to 37 degree tube ends and SAE J1926-3 nonadjustable stud ends. Applies to 37 degree female swivels and SAE J1926-3 adjustable stud ends. Proof pressure = 2 x Working pressure. Burst pressure = 4 x Working pressure. Impulse = 133% working pressure. 1 bar = 105 N/m2 = 105 Pa = 0.1 MPa = 14.5 psi. Refer to ISO 19879 for minimum number of samples required for testing. Non-Adjustable(2)(4)(5)(6) Stud Ends Unions and Bulkheads MPa 34.5 34.5 34.5 34.5 34.5 31 24 24 21 21 17 14 10.5 Adjustable(3)(4)(5)(6) Stud Ends and Female Swivels MPa 34.5 34.5 31 27.5 27.5 27.5 21 21 17 17 14 10.5 8 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL 5.1 J514™/1 DEC2021 Page 13 of 60 Working, Proof, and Burst Pressure Working pressures for fittings, tube connections, cap nuts, and hose fittings shall be as listed in Table 6 or as specified in its respective section. Proof pressures shall be twice the working pressures and minimum burst pressures shall be four times the working pressures. 5.2 Proof Test All fittings for tubing and adapters shall be capable of withstanding proof pressure per Table 6 for a period of 1 minute without failure or leakage. Lubrication and torque values shall be determined by the manufacturer unless otherwise specified by the customer. The test shall be conducted as specified in ISO 19879. 5.3 Burst Test Burst test shall be conducted at the minimum torque shown in the “37 Degree Flare End Swivel Nut” column of Table 5 and pressures shown in Table 6. All contact surfaces shall be lubricated with SAE 10W hydraulic oil prior to assembly. Test blocks and other mating test components for burst testing shall be unplated and hardened to 45 to 55 HRC. Adjustable fittings shall be backed out one full turn from finger tight position. The test shall be conducted as specified in ISO 19879. 5.4 Cyclic Endurance (Impulse) Test Cyclic endurance test shall be conducted at the minimum torque shown in the “37 Degree Flare End Swivel Nut” column of Table 5 and pressures shown in Table 6. All threads and contact surfaces shall be lubricated with SAE 10W hydraulic oil prior to assembly. Test blocks and other mating test components for cyclic endurance testing shall be unplated and hardened to 45 to 55 HRC. Adjustable fittings shall be backed out one full turn from finger tight position. The test shall be conducted as specified in ISO 19879. 5.5 Hose Fitting/Tube Components Interface Adapter interface and nut/sleeve components used in assemblies shall be capable of meeting proof, burst, cyclic endurance, overtorque, and repeated assembly requirements as shown in this document. For hose and tube assemblies, the lowest pressure rating of any component (including tube/hose material) used within the assembly shall become the working pressure of the assembly, as opposed to the working pressures listed in Table 6. 5.6 O-Ring The standard O-ring used on SAE straight thread end for testing shall be nitrile (NBR) rubber with a durometer “A” hardness of 90, in compliance with type CH specified in SAE J515. 5.7 Overtorque test Overtorque test shall be conducted at the torque shown in the “37 Degree Flare End Swivel Nut Overtorque” column of Table 5. All threads and contact surfaces shall be lubricated with SAE 10W hydraulic oil prior to assembly. Test blocks and other mating test components for overtorque testing shall be unplated and hardened to 40 to 50 HRC. Fitting swivel nuts and sleeves shall be capable of withstanding the overtorque qualification torque with no indication of failure. The test shall be conducted as specified in ISO 19879. Definition of failure after torque testing: a. Nut cannot be removed by hand after breakaway. b. Nut cannot swivel freely by hand (nut and sleeve bonding is allowed). c. Nut no longer conforms with the dimensional and performance requirements. d. Any visible cracks or breakage, or plastic deformation on the swivel nut. Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL 5.8 J514™/1 DEC2021 Page 14 of 60 Repeated Assembly Repeated assembly test shall be conducted at the maximum torque shown in the “37 Degree Flare End Swivel Nut” column of Table 5 and pressures shown in Table 6. All threads and contact surfaces shall be lubricated with SAE 10W hydraulic oil prior to assembly. Test blocks and other mating test components for repeated assembly testing shall be unplated and hardened to 45 to 55 HRC. Samples shall be assembled and disassembled ten times. Proof test per 5.2 shall be conducted following the first and tenth assembly. The test shall be conducted as specified in ISO 19879. The leakage test per ISO 19879 test procedure is not required unless requested by the customer. Definition of failure after repeated assembly testing: a. Nut cannot be removed by hand after breakaway. b. Nut cannot swivel freely by hand (nut and sleeve bonding is allowed). c. Nut no longer conforms with the dimensional and proof test requirements. d. Any visible cracks or breakage, or plastic deformation on the swivel nut. 5.9 Test Data Form Test data shall be reported on the test data form in ISO 19879. 6. PACKAGING AND MARKING 6.1 Marking All connector bodies and tube nuts shall be permanently marked with individual suppliers trademark or code identifier, unless otherwise agreed upon by user and manufacturer. 6.2 Protection By agreement between purchaser and supplier, the threads (both internal and external) may be protected by the manufacturer from nicks and scratches detrimental to their function. 6.3 SAE J846 Ordering Designation, Part Identification Number (PIN) By agreement between the manufacturer and user, the ordering designation from SAE J846 may be used to abbreviate the ordering of 37 degree connectors. 6.3.1 Connector Designation Code Connectors are designated according to SAE J846. The connector designation consists of a basic code symbolizing in sequence the following: (a) the connector type, (b) the connector shape, and (c) the connector connecting ends. For a connector basic code example, see Figure 10. Figure 4 - Connector style designations Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL 6.3.2 J514™/1 DEC2021 Page 15 of 60 Style and Material Modifiers Modifiers are added to the code to provide additional information. An “M” is inserted after the connector type to indicate a metric hex or wrench flat. Suffixes are to be added to indicate the style and material. (Refer to SAE J846 for more complete information.) An example of a complete code follows in Figure 10. Figure 5 - Connector style designation with material modifier 6.3.3 Size Designation The size is indicated by the nominal outside diameter of the tubing or nominal inside diameter of the hose and the port end size for stud connectors. These are added to the connector designation and modifiers. Example using a dash 12 37 degree tube end to a dash 12 inch SAE J1926-3 stud end on a straight connector in steel, use the following designation. The ordering designation is as follows; see Table 7 for additional samples. Figure 6 - Connector style, material, and size designation Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 16 of 60 Table 7 - Ordering code examples Connector Description a b c d To order a size -16 standard short nut (Figure 10) made from carbon (C) steel To order a size -16 bulkhead elbow connector (Figure 27) made from carbon (C) steel To order a jump size (-16 with a -12 branch) swivel run tee connector (Figure 37) made from carbon (C) steel To order a 37 degree straight thread elbow with a -12 37 degree tube end and -16 stud end per SAE J1926-3 (Figure 19) made from carbon steel with 90 durometer nitrile O-ring SAE Part Identification Number SAE J514/1 16 070110 C SAE J514/1 16-16 070701 C SAE J514/1 16-16-12 070432 C SAE J514/1 12-16 070220 CN NOTE: Refer to SAE J846 for complete details. 7. NOTES 7.1 Assembly Information Torque values listed in Table 5 are for controlled testing to establish compliance to the performance requirements set forth in Table 6. Recommended assembly torques by manufacturers may vary from Table 5. Smaller sizes (-2 through -8) of 37 degree flare fittings are less tolerant to overtorque than the larger sizes. Overtorque in these sizes causes deformation of 37 degree cone of the male end. Excessive deformation of the cone results in loss of clamping force and, hence, loss of seal. It can also reduce flow area. For installation information, refer to SAE J2593. 7.2 Identification Statement and Procurement Information Use the following statement in test reports, catalogues, and sales literature when electing to comply with this part of SAE J514/1: “37 degree connectors conform to SAE J514/1: 37 degree flared fittings.” The 37 degree flared tube fittings shall be as shown in Figures 8 to 39 and Tables 9 to 21, as well as Appendix B. Dimensions for double and single 37 degree flares on tubing to be used with these fittings are given in SAE J533. Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 17 of 60 Figure 7A - Three piece tube assembly Figure 7B - Two piece tube assembly Figure 7 - Details of 37 degree flared hydraulic tube fitting assemblies (Figure 1) Table 8 - Dimensions of 37 degree flared hydraulic tube fitting assemblies (Figures 7A and 7B) Dimensions are in millimeters SAE Dash Size -2 -3 -4 -5 -6 Nominal Metric Tube OD --6 8 10 Nominal Inch Tube OD 3.18 4.75 6.35 7.94 9.52 Thread Inches 5/16-24 UNF 3/8-24 UNF 7/16-20 UNF 1/2-20 UNF 9/16-18 UNF L1 Ref 4.8 6.4 4.8 7.6 7.1 L2 Ref 3 3 4.3 2.8 4.8 L3 Ref 12.2 14.2 15 16.8 17.5 -8 -10 -12 -14 -16 12 16 19 20 25 12.70 15.88 19.05 22.22 25.40 3/4-16 UNF 7/8-14 UNF 1-1/16-12 UN 1-3/16-12 UN 1-5/16-12 UN 7.9 9.7 9.1 9.7 8.6 4.8 6.9 6.4 7.9 10.4 20.6 23.9 26.2 30.2 33.3 -20 -24 -32 32 38 50 31.75 38.10 50.80 1-5/8-12 UN 1-7/8-12 UN 2-1/2-12 UN 8.6 12.7 14 9.9 14 13.5 38.1 38.9 44.4 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 KEY: a Pitch diameter b Optional construction for shapes c d Page 18 of 60 Minimum full thread depth Maximum—no axial tool marks allowed on this surface; for spiral tool marks, a surface roughness value of 1.6 μm Ra maximum shall be used Figure 8 - 37 degree flared connection Table 9 - Dimensions of 37 degree flared connections (Figure 8) Dimensions are in millimeters SAE Dash Size (1) (2) (3) (4) Nom Nom Metric Inch Tube OD Tube OD d(1) Thread Inches d1(2) Nom d1(2)(3) Ref Option d2(4) ±0.08 d3 ±0.15 f ±0.4 i1 ±0.4 - 2.11 3.71 4.9 6.5 8.1 6.25 7.82 9.15 10.7 12.1 2.0 2.0 2.3 2.3 2.5 11.4 12.2 14 14 14.1 4.7 4.7 5.1 5.1 5.2 11.0 11.80 13.6 13.6 13.75 i2 ±0.2 i3 Min -2 -3 -4 -5 -6 --6 8 10 1/8 3/16 1/4 5/16 3/8 5/16-24 UNF 3/8-24 UNF 7/16-20 UNF 1/2-20 UNF 9/16-18 UNF 1.6 3.2 4.4 6 7.5 -8 -10 -12 -14 -16 12 16 19 20 25 1/2 5/8 3/4 7/8 1 3/4-16 UNF 7/8-14 UNF 1-1/16-12 UN 1-3/16-12 UN 1-5/16-12 UN 9.9 12.3 15.5 18.3 21.4 18.0 21.5 10.8 13.7 16.85 20.02 23.2 16.65 19.5 23.85 27.03 30.2 2.8 3.1 3.6 3.6 3.6 16.7 19.3 21.9 22.6 23.1 6.6 7 8.2 8.2 8.2 16.3 18.85 21.55 22.20 22.75 -20 -24 -32 32 38 50 1-1/4 1-1/2 2 1-5/8-12 UN 1-7/8-12 UN 2-1/2-12 UN 27.4 33.3 45.2 27.5 33.5 45.0 29.15 35.1 47.75 38.15 44.5 60.35 3.6 3.6 3.6 24.3 27.5 33.9 9.5 9.8 11.9 23.95 27.15 33.5 In accordance with ASME B1.1 (ISO 725). See Table 1B for tolerance. At manufacturer’s option, alternate metric drills shown can be used in line with ISO 8434-2. d2 diameter is the theoretical tangent point at the apex of the 37 degree seat. Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 KEY: a Optional construction b Page 19 of 60 Recommended identification for metric sleeves Figure 9 - Sleeves (070115) Table 10 - Dimensions of sleeves for metric and inch tubing (1) (Figure 9) Dimensions are in millimeters (1) (2) Inch Tubing d5 ±0.05 Nominal Metric Tube OD Metric Tubing d5 ±0.05 d6 ±0.05 --6 8 10 --6.2 8.2 10.2 4.35 5.9 7.5 9.25 10.95 SAE Dash Size Nominal Inch Tube OD -2 -3 -4 -5 -6 1/8 3/16 1/4 5/16 3/8 3.34 4.94 6.55 8.15 9.7 -8 -10 -12 -12 -14 1/2 5/8 3/4 7/8 12.9 16.1 19.25 20.15 22.42 12 16 19 20(2) 20 12.2 16.2 19.2 20.2 20.15 -16 -20 -24 -32 1 1-1/4 1-1/2 2 25.6 32.05 38.4 51.2 25 32 38 50 25.2 32.3 38.4 50.4 d7 ±0.05 Inch Size Body and Nut(1) d8 ±0.15 L4 ±1.0 L5 ±0.5 r ±0.5 6.74 8.32 9.7 11.25 12.7 5.2 6.8 8 9.5 11.2 8.6 8.6 10.4 11.2 12.7 3.0 3.6 3.6 4.1 4.3 0.8 0.8 0.8 0.8 1.2 -2 -3 -4 -5 -6 14.25 17.45 20.95 21.64 24.25 17.3 20.2 24.65 24.73 27.90 15 17.9 22.4 22.6 25.53 14.2 16.8 17.3 17.3 19.3 5.6 6.1 6.6 6.6 6.6 1.6 1.6 2 2 2.4 -8 -10 -12 -12 SPL -14 27.45 33.95 40.85 54.75 31 38.9 45.25 61.15 28.7 35.9 41.4 55.8 19.8 23.1 28.4 30.2 7.1 7.9 8.6 10.4 2.4 2.4 2.8 2.8 -16 -20 -24 -32 With the exception of the 20 mm tube sleeve which requires use of the -12 SPL nut (footnote 4), metric sleeves are used with standard Figure 10, Table 11 (070110) tube nuts and standard fitting bodes. Technically equivalent to the 20 mm tube sleeve specified in ISO 8434-2. Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 KEY: a Break corners h1 minimum both sides, shape optional b Minimum wrench flat length c Break corners d e Page 20 of 60 Full thread length Countersink 60 to 90 degrees to d10 diameter Figure 10 - Short tube nut (070110, 07M0110) Table 11 - Dimensions of short tube nuts (Figure 10) SAE Dash Size Metric Tube OD Inch Tube OD -2 4 1/8 -3 5 3/16 -4 6 1/4 -5 8 5/16 -6 10 3/8 -8 -10 12 16 1/2 5/8 -12 -- 3/4 -12 SPL(2) 20 - -14 -- 7/8 -16 25 1 -20 -24 32 38 1-1/4 1-1/2 d Thread(1)(5) 5/16-24 UNF 3/8-24 UNF 7/16-20 UNF 1/2-20 UNF 9/16-18 UNF 3/4-16 UNF 7/8-14 UNF 1-1/16-12 UN 1-1/16-12 UN 1-3/16-12 UN 1-5/16-12 UN Thread(6) Minor Diameter Min Max Dimensions are in millimeters Nom 6.91 7.04 4.55 8.48 8.61 6.15 9.86 9.99 7.7 d9 Tol +0.10 -0 d10 ±0.2 L6 ±0.5 h1 Min h2 Min k ±0.1 k1 Max 8.3 14 0.4 8.5 0.15 0.5 S(4) Hex mm S(3)(4) Hex Inches t1 ±0.3 t2 min 9.53 11.7 6.2 9.9 15.5 0.4 8.5 0.15 0.5 11.1 12.9 7.0 11.5 15.8 0.4 8.5 0.15 0.5 14 14.27 13.5 7.5 11.46 11.59 9.45 13 17.3 0.4 9.5 0.15 0.5 17 15.88 14.7 8.3 12.90 13.03 11.15 14.6 18.5 0.4 10.5 0.25 0.5 19 17.46 15.3 8.3 17.48 20.42 17.61 20.55 14.45 17.7 19.4 22.6 21.6 24.9 0.4 0.5 12.5 14.5 0.25 0.25 0.5 1 22 27 22.23 25.4 18.4 20.8 9.4 11.6 24.87 25.00 21.15 27.3 26.2 0.5 14.5 0.25 1 32 31.75 22 11.8 24.87 25.00 21.85 30.5 26.2 0.5 14.5 0.25 1 32 34.93 22 11.8 28.04 28.17 24.35 30.5 27.7 0.25 1 38.1 23.2 13.0 31.22 31.35 27.6 33.7 28.7 0.25 1 50.8 24.4 14.2 +0.13 -0 0.7 14.5 41 1-5/8-12 UN 39.14 39.27 34.15 41.6 31.2 0.9 14 0.25 1 50 57.15 25.8 14.2 1-7/8-12 UN 45.49 45.62 41 +0.15 48 36.1 0.9 17 0.25 1 60 73.03 29.7 16.7 -0 2-1/2 -12 -32 50 2 61.37 61.50 54.95 63.8 44.5 1.2 20.5 0.4 1 75 9.53 37.1 21.3 UN (1) For the general plan of threads, refer to ISO 263, except that the minimum thread minor diameter is increased by 0.15 for all sizes; refer to the thread minor diameter column in this table; also refer to provisions for screw threads in ISO 68-2, ISO 725, and ISO 5864, class 2B. (2) For use with 20 mm sleeve specified in Table 9. (3) Not to be used for new design. (4) Across flat widths must fit standard wrench openings. (5) In accordance with ASME B1.1 (ISO 725). (6) Minor diameter tolerance applies full length of t1 depth. Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 KEY: a Break corner 45 degrees x K2 b Break corner 0.13 to 0.25 c Page 21 of 60 CSK 60/90 degrees to d10 diameter Figure 11 - Long tube nut (070111, 07M0111) Table 12 - Dimensions of long tube nuts (Figure 11) Dimensions are in millimeters d Thread(1)(2) 5/16-24 UNF 3/8-24 UNF 7/16-20 UNF 1/2-20 UNF 9/16-18 UNF Thread Minor(1) Diameter Min Max 6.91 7.04 8.48 8.61 9.86 9.99 11.46 11.59 12.90 13.03 d5 +0.8 -0 3.30 4.90 6.48 8.08 9.65 d10 +0.4 -0 8.05 9.65 11.25 12.83 14.40 d11 ±0.3 9.1 10.7 13.7 15.2 17.0 d12 +0.13 -0 4.65 6.25 7.82 9.42 11.00 K2 ±0.13 0.13 0.13 0.13 0.13 0.25 1/2 5/8 3/4 7/8 1 3/4-16 UNF 7/8-14 UNF 1-1/16-12 UN 1-3/16-12 UN 1-5/16-12 UN 17.48 20.42 24.87 28.04 31.22 17.61 20.55 25.00 28.17 31.35 12.83 16.03 19.20 22.38 25.55 19.18 22.35 27.10 30.30 33.45 21.8 24.9 31.5 34.5 37.6 14.17 17.63 21.06 24.49 27.91 0.25 0.25 0.25 0.25 0.25 1-1/4 1-1/2 2 1-5/8-12 UN 1-7/8-12 UN 2-1/2-12 UN 39.14 45.49 31.37 39.27 45.62 61.50 32.00 38.35 51.16 41.40 47.75 63.63 50.3 56.9 72.6 34.37 40.72 54.03 0.25 0.25 0.38 SAE Dash Size -2 -3 -4 -5 -6 Nom(3) Metric Tube OD 4 5 6 8 10 Nom Inch Tube OD 1/8 3/16 1/4 5/16 3/8 -8 -10 -12 -14 -16 12 16 19 20 25 -20 -24 -32 32 38 50 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 22 of 60 Table 12 - Dimensions of long tube nuts (Figure 11) (continued) (1) (2) (3) (4) SAE Dash Size -2 -3 -4 -5 -6 Nom(4) Metric Tube OD 4 5 6 8 10 Nom Inch Tube OD 1/8 3/16 1/4 5/16 3/8 L6 ±0.5 21.3 23.9 25.4 26.9 27.7 L7 ±0.5 2.3 2.3 2.3 2.3 2.3 -8 -10 -12 -14 -16 12 16 19 20 25 1/2 5/8 3/4 7/8 1 32.5 37.6 42.2 46.0 49.3 -20 -24 -32 32 38 50 1-1/4 1-1/2 2 55.6 58.7 69.8 In accordance with ASME B1.1 (ISO 725). Modified minor diameter. Across flat widths must fit standard wrench openings. Size designation only. Not for use with metric tubing. Dimensions are in millimeters L8 ±0.5 6.4 6.9 8.4 8.4 8.6 t3 Full Thread Min 5.5 6.2 7.5 7.5 7.5 t4 ±0.13 7.16 7.95 9.52 9.52 9.78 3.0 4.8 4.8 4.8 4.8 11.4 13.2 16.3 17.5 18.5 8.6 10.4 11.8 11.8 12.6 6.4 6.4 7.9 18.5 21.1 23.4 12.6 14.7 18.9 r1 ±0.3 0.8 0.8 0.8 0.8 1.3 S(3) Hex Metric 10 12 14 17 19 S(3) Hex Inches 9.53 11.10 14.27 15.88 17.46 11.13 31.23 15.09 15.09 15.88 1.5 1.5 2.0 2.3 2.3 22 27 32 36 41 22.23 25.40 31.75 34.93 38.10 15.88 17.98 22.22 2.3 2.8 2.8 50 60 75 50.80 57.15 73.03 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 23 of 60 KEY: a CSK 60/90 degrees to d10 diameter Figure 12 - Cap nut (070112, 07M0112) Table 13 - Dimensions of cap nuts (Figure 12) Thread Minor Diameter Dimensions are in millimeters Max 7.04 8.61 9.99 11.59 13.03 d10 +0.4 -0 8.05 9.65 11.25 12.83 14.40 d11 ±0.3 9.1 10.7 13.7 15.2 17.0 d13(2) ±0.13 1.57 3.18 4.37 5.94 7.54 17.48 20.42 24.87 28.04 31.22 17.61 20.55 25.00 28.17 31.35 19.18 22.35 27.10 30.30 33.45 21.8 24.9 31.5 34.5 37.6 9.93 12.29 15.47 18.26 21.44 39.14 45.49 31.37 39.27 45.62 61.50 41.40 47.75 63.63 50.3 56.9 72.6 27.38 33.32 45.24 Inch Tube OD -2 -3 -4 -5 -6 Metric Tube OD 4 5 6 8 10 Nom Inch Tube OD 1/8 3/16 1/4 5/16 3/8 d Thread (1) 5/16-24 UNF 3/8-24 UNF 7/16-20 UNF 1/2-20 UNF 9/16-18 UNF Min 6.91 8.48 9.86 11.46 12.90 -8 -10 -12 -14 -16 12 16 20 -25 1/2 5/8 3/4 7/8 1 3/4-16 UNF 7/8-14 UNF 1-1/16-12 UN 1-3/16-12 UN 1-5/16-12 UN -20 -24 -32 32 38 50 1-1/4 1-1/2 2 1-5/8-12 UN 1-7/8-12 UN 2-1/2-12 UN Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 24 of 60 Table 13 - Dimensions of cap nuts (Figure 12) (continued) (1) (2) (3) SAE Dash Size -2 -3 -4 -5 -6 Nom Metric Tube OD 4 5 6 8 10 Nom Inch Tube OD 1/8 3/16 1/4 5/16 3/8 L9 ±0.3 12.7 14.3 15.1 15.5 15.9 L10 ±0.3 11.1 12.7 13.5 13.9 14.3 r1 ±0.3 0.8 0.8 0.8 0.8 1.5 t5 Full Thread Min 4.2 5.0 6.2 6.6 6.6 -8 -10 -12 -14 -16 12 16 19 20 25 1/2 5/8 3/4 7/8 1 19.0 21.4 23.0 24.6 25.8 15.9 18.3 19.8 21.4 21.8 1.5 1.5 1.5 1.5 1.5 -20 -24 -32 32 38 50 1-1/4 1-1/2 2 27.0 30.2 36.5 23.0 26.2 32.5 1.5 1.5 1.5 Modified minor diameter. See Table 1B for tolerance. Across flat widths must fit standard wrench openings. Dimensions are in millimeters t6 ±0.13 5.94 6.76 8.33 8.74 8.74 S(3) Hex Metric 10 12 14 17 19 S(3) Hex Inches 9.53 11.10 14.27 15.88 17.46 7.0 9.0 9.4 10.2 11.0 9.52 11.91 12.70 13.49 14.30 22 27 32 36 41 22.23 25.40 31.75 34.93 38.10 11.0 13.4 17.7 14.30 16.66 21.03 50 60 75 50.80 57.15 73.03 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 KEY: a Detail of optional dual angle seat b Nut; see Figure 10 c Page 25 of 60 Stake d15 diameter a minimum of two places to retain movable insert Figure 13 - Cap assembly (moveable insert) (070112A) Table 14 - Dimensions of cap assembly (1) (Figure 13) SAE Dash Size -2 -3 -4 -5 -6 Metric Tube OD 4 5 6 8 10 Inch Tube OD 1/8 3/16 1/4 5/16 3/8 d14 +0.08 -0 6.71 8.28 9.65 11.23 12.68 d15 +0.13 -0 4.24 5.82 7.42 9.17 10.85 -8 -10 -12 -14 -16 12 16 20 -25 1/2 5/8 3/4 7/8 1 17.25 20.17 24.61 27.78 30.96 -20 -24 -32 32 38 50 1-1/4 1-1/2 2 38.88 45.24 61.11 (1) (2) Dimensions are in millimeters d16(2) 2.39 3.96 4.37 5.94 7.54 d24 ±0.25 4.85 6.20 7.35 8.90 10.90 d25 ±0.13 2.67 4.32 6.35 7.93 8.89 L11 Ref 15.27 16.81 17.09 19.46 20.47 L12 Ref 5.74 7.29 8.36 9.14 8.56 L13 ±0.4 9.5 9.5 8.7 10.3 11.9 L14 ±0.4 5.9 5.6 5.2 5.6 6.8 L15 ±0.4 3.2 3.2 3.2 3.6 4.0 ⱷ Deg +3.0 Deg -0.5 Deg 47 47 47 47 47 14.15 17.40 20.85 24.08 27.33 9.93 12.29 14.27 18.26 21.44 14.35 17.15 21.45 24.65 27.80 12.70 15.88 17.65 20.83 24.00 23.93 27.10 31.57 31.95 32.76 10.41 13.61 14.91 16.08 16.89 13.5 13.5 16.7 15.9 15.9 8.0 7.1 7.1 7.1 7.6 4.4 4.8 8.0 6.4 5.6 47 47 42 42 42 33.88 40.73 54.71 27.38 33.32 45.23 35.70 41.15 56.75 29.85 35.81 48.51 35.35 43.20 52.60 16.31 19.41 22.45 19.1 23.8 30.1 9.5 10.3 14.7 7.1 9.5 10.3 42 42 42 See Figure 10, Table 11 for nut specifications. See Table 1B for tolerance. Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 26 of 60 Figure 14 - Plug (070109, 07M0109) Table 15 - Dimensions of plug (Figure 14) SAE Dash Size -2 -3 -4 -5 -6 Inch Tube Size 1/8 3/16 1/4 5/16 3/8 Metric Tube OD --6 8 10 d Thread(1) 5/16-24 UNF 3/8-24 UNF 7/16-20 UNF 1/2-20 UNF 9/16-18 UNF -8 -10 -12 -14 -16 1/2 5/8 3/4 7/8 1 12 16 19 20 25 -20 -24 -32 1-1/4 1-1/2 2 32 38 50 (1) (2) (3) (4) Dimensions are in millimeters d1 Ref 1.6 3.2 4.4 6 7.5 d1(2)(3) Ref Option ------ L46 ±0.5 17.8 18.5 20.3 20.3 21.3 L21 Ref 5.6 5.6 5.6 5.6 6.4 3/4-16 UNF 7/8-14 UNF 1-1/16-12 UN 1-3/16-12 UN 1-5/16-12 UN 9.9 12.3 15.5 18.3 21.4 ---18.0 21.5 23.9 27.9 32.5 33.3 33.8 1-5/8-12 UN 1-7/8-12 UN 2-1/2-12 UN 27.4 33.3 45.2 27.5 33.5 45.0 36.8 41.9 52.1 (2) In accordance with ASME B1.1 (ISO 725). See Table 1B for tolerance. At manufacturer’s option, alternate metric drills shown can be used in line with ISO 8434-2. Across flat widths must fit standard wrench openings. L47 Min 2.8 2.8 2.8 3.0 3.0 S5(4) Hex Metric 11 11 12 14 17 S5(4) Hex Inches 11.10 11.10 12.70 14.28 15.88 6.4 7.9 9.7 9.7 9.7 4.1 4.1 4.8 4.8 4.8 22 24 30 32 36 20.64 23.80 28.58 31.75 34.93 11.7 13.5 17.3 5.8 5.8 8.4 46 50 65 42.85 50.80 66.68 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 27 of 60 KEY: a Detail of optional dual angle seat Figure 15 - Reducing adapter (070123)(1)(2) Table 16 - Dimensions(1) of reducing adapter (Figure 15) Tube Reduction SAE Dash Size -6 x -4 -8 x -4 -8 x -6 -10 x -4 -10 x -6 -12 x -4 -12 x -6 -12 x -8 -16 x -12 (1) (2) (3) Dimensions are in millimeters d1(3) Ref 4.4 4.4 7.5 4.4 7.5 d15 +0 -0.08 10.97 14.27 14.27 17.53 17.53 d17 +0 -0.08 12.75 17.32 17.32 20.24 20.24 d28 ±0.25 10.90 14.35 14.35 17.15 17.15 d25 ±0.13 8.89 12.70 12.70 15.88 15.88 L46 ±0.5 4.3 5.6 5.6 5.8 5.8 L16 ±0.5 24.6 25.4 25.4 26.2 26.2 ⱷ Deg +3.0 Deg -0.5 Deg 47 47 47 47 47 4.4 7.5 9.9 15.5 20.98 20.98 20.98 27.46 24.69 24.69 24.69 31.04 21.45 21.45 21.45 27.80 17.65 17.65 17.65 24.00 6.9 6.9 6.9 7.1 27.7 27.7 30.2 37.3 42 42 42 42 Intended for use with 070110 nut (not shown). See Figure 10, Table 11. For use with a 070110 nut. See Figure 10, Table 11. See Table 1B for tolerance. Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 28 of 60 Figure 16 - Straight thread connector short (070120, 07M0120) Figure 17 - Large hex union (070119, 07M0119) NOTE: Large hex union (070119) is designed as a dual purpose connector. The connector can be substituted in place of straight thread connector short (070120) when the proper O-ring is assembled to one end and port bore clearance is assured. Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 29 of 60 Figure 18 - Straight thread connector (071720, 07M1720) Table 17 - Dimensions of Figures 16 through 18(2) Dimensions are in millimeters Inch Tube OD -2 -3 -4 -5 -6 Metric Tube OD 4 5 6 8 10 Inch Tube OD 1/8 3/16 1/4 5/16 3/8 d(1) Thread 5/16-24 UNF 3/8-24 UNF 7/16-20 UNF 1/2-20 UNF 9/16-18 UNF d1(3) Ref 1.6 3.2 4.4 6 7.5 d1 Ref. Option ------ d27 +0.05 -0.08 6.35 7.95 9.25 10.85 12.24 L18 ±0.5 26.9 27.9 31.2 31.2 33.0 L19 Ref 18.5 19.3 21.1 21.1 22 L20 ±0.5 29.7 31.2 34.8 34.8 35.8 L21(5) Ref 5.6 5.6 5.6 5.6 6.4 -8 -10 -12 -14 -16 12 16 20 -25 1/2 5/8 3/4 7/8 1 3/4-16 UNF 7/8-14 UNF 1-1/16-12 UN 1-3/16-12 UN 1-5/16-12 UN 9.9 12.3 15.5 18.3 21.4 ---18.0 21.5 16.76 19.63 24.00 27.18 30.35 37.6 43.2 50.0 50.5 51.8 25.3 29.5 33.8 34.5 35.8 41.1 47.8 54.9 56.1 57.2 6.4 7.9 9.7 9.7 9.7 -20 -24 -32 32 38 50 1-1/4 1-1/2 2 1-5/8-12 UN 1-7/8-12 UN 2-1/2-12 UN 27.4 33.3 45.2 27.5 33.5 45.0 38.28 44.60 60.48 55.1 60.2 70.6 39.0 44 54.4 61.7 69.8 86.4 11.7 13.5 17.3 (3)(4) Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 30 of 60 Table 17 - Dimensions of Figures 16 through 18(2) (continued) Dimensions are in millimeters (1) (2) (3) (4) (5) (6) Inch Tube OD -2 -3 -4 -5 -6 Metric Tube OD 4 5 6 8 10 Inch Tube OD 1/8 3/16 1/4 5/16 3/8 d(1) Thread 5/16-24 UNF 3/8-24 UNF 7/16-20 UNF 1/2-20 UNF 9/16-18 UNF L22 ±0.5 45.5 47.5 52.8 54.4 58.7 L23 Ref 36.8 38.9 42.4 43.9 47.5 L48 ±0.5 29.7 31.8 35.3 36.8 39.6 S1 Hex Metric 10 12 14 17 17 S1 Hex Inch 11.10 12.70 14.27 15.88 17.45 S4 Hex Metric --17 19 22 S4 Hex Inches 14.27 15.88 17.45 19.05 20.62 -8 -10 -12 -14 -16 12 16 20 -25 1/2 5/8 3/4 7/8 1 3/4-16 UNF 7/8-14 UNF 1-1/16-12 UN 1-3/16-12 UN 1-5/16-12 UN 68.6 77.2 91.7 96.5 101.1 56.4 63.3 75.4 80.2 84.8 47.8 53.1 63.5 68.3 72.1 22 27 32 36 41 22.23 25.40 31.75 34.93 38.10 24 30 36 -41 25.40 28.58 34.93 38.10 41.28 -20 -24 -32 32 38 50 1-1/4 1-1/2 2 1-5/8-12 UN 1-7/8-12 UN 2-1/2-12 UN 119.1 131.1 159.8 102.8 115.1 143.4 88.1 98.6 122.9 50(6) 55 70 47.63 53.98 69.85 50 55 70 47.63 53.98 69.85 In accordance with ASME B1.1 (ISO 725). Refer to SAE J1926-3 for stud end dimensions. See Table 1B for tolerance. At manufacturer’s option, alternate metric drills shown can be used in line with ISO 8434-2. Minimum design thickness, not subject to inspection. Hex corners shall be turned to a diameter of 57 mm ± 0.2 mm to prevent possible interference with the port spot face diameter. Figure 19 - 90 degree straight thread elbow (070220, 07M0220) Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Figure 20 - 45 degree straight thread elbow (070320, 07M0320) Figure 21 - Straight thread run tee (070428, 07M0428) Page 31 of 60 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Figure 22 - Straight thread branch tee (070429, 07M0429) Figure 23 - 90 degree straight thread elbow, long (071520, 07M1520) Page 32 of 60 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Figure 24 - 90 degree straight thread elbow, extra long (071620, 07M1620) Page 33 of 60 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 34 of 60 Figure 25 - 90 degree straight thread elbow, extra extra long (072120, 07M2120) Table 18 - Dimensions of Figures 19 through 25(1) SAE Dash Size -2 -3 -4 -5 -6 -8 -10 -12 -14 -16 -20 -24 -32 Metric Tube OD 4 5 6 8 10 12 16 20 -25 32 38 50 Inch Tube OD 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 7/8 1 1-1/4 1-1/2 2 d(2) Thread 5/16-24 UNF 3/8-24 UNF 7/16-20 UNF 1/2-20 UNF 9/16-18 UNF 3/4-16 UNF 7/8-14 UNF 1-1/16-12 UN 1-3/16-12 UN 1-5/16-12 UN 1-5/8-12 UN 1-7/8-12 UN 2-1/2-12 UN d1(3) Ref 1.6 3.2 4.4 6 7.5 9.9 12.3 15.5 18.3 21.4 27.4 33.3 45.2 d1(3)(4) Ref Option --------18.0 21.5 27.5 33.5 45.0 Dimensions are in millimeters L24 ±0.8 19.6 21.1 22.6 24.1 26.9 31.8 36.8 42.2 45.7 46.0 52.3 59.2 77.7 L25 ±0.8 23.9 23.9 26.2 28.7 31.8 36.8 43.2 49.3 50.8 52.1 57.2 60.7 73.4 L26 Ref 15.5 15.4 15.9 18.4 20.7 24.2 28.8 32.6 34.1 35.4 40.5 44 56.7 L27 ±0.8 17.5 17.5 18.3 19.6 21.1 24.9 28.2 32.5 36.8 37.3 40.4 45.2 56.4 L28 ±0.8 22.4 22.4 26.7 26.7 29.0 33.0 38.6 43.9 47.2 47.2 48.5 48.5 47.2 L29 Ref 14.0 13.9 16.4 16.4 17.9 20.4 24.2 27.2 30.5 30.5 31.8 31.8 30.5 L30 ±0.8 33.27 35.31 39.12 39.88 42.16 50.04 57.40 66.55 70.10 77.72 88.39 99.82 113.28 L31 Ref 24.87 26.81 28.82 29.58 31.06 37.44 43.0 49.85 53.4 61.02 71.69 83.12 96.58 L32 ±0.8 37.34 38.86 43.94 47.24 52.83 62.99 73.41 84.84 90.42 94.49 112.01 122.17 151.89 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 35 of 60 Table 18 - Dimensions of Figures 19 through 25(1) (continued) SAE Dash Size -2 -3 -4 -5 -6 -8 -10 -12 -14 -16 -20 -24 -32 (1) (2) (3) (4) (5) Metric Tube OD 4 5 6 8 10 12 16 20 -25 32 38 50 Inch Tube OD 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 7/8 1 1-1/4 1-1/2 2 L33 Ref 28.94 30.36 33.64 36.94 41.73 40.23 59.01 68.14 73.72 77.79 95.31 105.47 135.19 L34 ±0.8 51.56 53.85 61.98 66.29 73.91 89.66 102.87 120.65 129.29 136.91 166.92 183.64 230.64 L35 Ref 43.2 45.4 51.7 56 62.8 77.1 88.5 104 112.6 120.2 150.2 166.9 213.9 S2 Forging Metric 12.0 12.0 12.0 14.0 14.0 19.0 22.0 27.0 32.0 32.0 41.0 50.0 65.0 S2 Forging Inches 11.1 11.1 11.1 14.3 14.3 19.0 22.2 27.0 33.3 33.3 41.3 47.6 63.5 S2 Forging Tol +0 -0.8 -0.8 -0.8 -0.8 -0.8 -0.8 -0.8 -1.0 -1.0 -1.0 -1.0 -1.0 -1.0 Dimensions are in millimeters S2 Barstock Metric --14 17 22 22 32 36 41 41 55 60 80 S2 Barstock Inches --14.29 15.88 20.62 22.23 28.58 34.93 38.10 41.28 53.98 57.15 82.55 S3 Hex Metric 10 12 14 17 17 22 27 32 36 41 50(5) 55 70 Refer to SAE J1926-3 for stud end dimensions. In accordance with ASME B1.1 (ISO 725). See Table 1B for tolerance. At manufacturer’s option, alternate metric drills shown can be used in line with ISO 8434-2. Hex corners shall be turned to a diameter of 57 mm ± 0.2 mm to prevent possible interference with the port spot face diameter. Figure 26 - Bulkhead lock nut (070118, 07M0118) S3 Hex Inches 11.10 12.70 14.29 15.88 17.46 22.22 25.40 31.75 34.93 38.10 47.63 53.98 69.85 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 KEY: a Maximum bulkhead thickness: 10 mm b Distance from last full-form thread to bearing face Figure 27 - Bulkhead union (070601, 07M0601), optional construction Figure 28 - 90 degree bulkhead elbow (070701, 07M0701) Page 36 of 60 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Figure 29 - 45 degree bulkhead elbow (070801, 07M0801) Figure 30 - Bulkhead branch tee (070958, 07M0958) Page 37 of 60 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 38 of 60 Figure 31 - Bulkhead run tee (070959, 07M0959) Table 19 - Dimensions of Figures 26 through 31 Dimensions are in millimeters SAE Dash Size -2 -3 -4 -5 -6 Nom Metric Tube OD --6 8 10 Nom Inch Tube OD 1/8 3/16 1/4 5/16 3/8 d Thread 5/16-24 UNF 3/8-24 UNF 7/16-20 UNF 1/2-20 UNF 9/16-18 UNF -8 -10 -12 -14 -16 12 16 19 20 25 1/2 5/8 3/4 7/8 1 3/4-16 UNF 7/8-14 UNF 1-1/16-12 UN 1-3/16-12 UN 1-5/16-12 UN -20 -24 -32 32 38 50 1-1/4 1-1/2 2 1-5/8-12 UN 1-7/8-12 UN 2-1/2-12 UN (1) d1(2)(3) Ref Option ------ d19 Ref 7.94 9.53 11.1 12.7 14.3 d20 ±0.8 11.1 12.7 14.3 15.9 17.5 9.9 12.3 15.5 18.3 21.4 ---18.0 21.5 19 22.2 27 30.15 33.3 27.4 33.3 45.2 27.5 33.5 45.0 41.3 47.6 63.5 d1 Ref 1.6 3.2 4.4 6 7.5 (2) d21 ±0.13 14.27 15.88 17.48 19.05 20.62 d22(1) Internal Thread 5/16-24 UNF 3/8-24 UNF 7/16-20 UNF 1/2-20 UNF 9/16-18 UNF d23 +0.4 -0 8.1 9.7 11.3 12.8 14.4 22.2 25.4 30.2 33.3 36.5 25.40 28.58 34.92 38.10 41.28 3/4-16 UNF 7/8-14 UNF 1-1/16-12 UN 1-3/16-12 UN 1-5/16-12 UN 19.2 22.4 27.1 30.3 33.5 44.4 50.8 66.7 47.62 53.98 69.85 1-5/8-12 UN 1-7/8-12 UN 2-1/2-12 UN 41.4 47.8 63.6 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 39 of 60 Table 19 - Dimensions of Figures 26 through 31 (continued) Dimensions are in millimeters SAE Dash Size -2 -3 -4 -5 -6 Nom Metric Tube OD --6 8 10 Nom Inch Tube OD 1/8 3/16 1/4 5/16 3/8 d27 +0.05 -0.08 6.35 7.95 9.25 10.85 12.24 i4 ±0.5 28.2 28.2 30.5 30.5 32.5 i5 ±0.5 23.4 23.4 25.9 25.9 27.7 i6 ±0.5 2.4 2.4 2.4 2.4 2.4 i7 Max 3 3 3 3 3 L27 ±0.8 17.5 17.5 18.3 19.6 21.1 L36 ±0.5 47.5 48.3 52.6 52.6 55.4 L37 ±0.8 22.4 23.9 24.6 26.9 27.7 L38 ±0.8 38.1 38.1 40.4 43.7 46.0 L39 ±0.8 36.1 36.1 38.9 42.2 42.4 -8 -10 -12 -14 -16 12 16 19 20 25 1/2 5/8 3/4 7/8 1 16.76 19.63 24.00 27.18 30.35 36.6 40.1 44.4 44.4 44.4 31.8 35.3 39.6 39.6 39.6 3.2 3.2 3.2 3.2 3.2 3 4 4 4 4 24.9 28.2 32.5 36.8 37.3 62.0 69.6 78.5 79.2 79.8 34.5 39.6 45.2 48.8 49.3 53.6 60.7 67.8 71.1 71.1 49.3 55.1 62.0 63.5 65.0 -20 -24 -32 32 38 50 1-1/4 1-1/2 2 38.28 44.60 60.48 45.7 46.0 53.1 40.9 41.1 48.5 3.2 3.2 3.2 4 4 4 40.4 45.2 56.4 84.1 89.4 106.7 55.1 59.4 73.4 79.2 86.9 104.4 67.3 67.8 73.9 Table 19 - Dimensions of Figures 26 through 31 (continued) (1) (2) (3) Dimensions are in millimeters SAE Dash Size -2 -3 -4 -5 -6 Nom Metric Tube OD --6 8 10 Nom Inches Tube OD 1/8 3/16 1/4 5/16 3/8 L40 ±0.5 5.6 5.6 7.1 7.1 6.9 S2 Forging Inches 11.1 11.1 11.1 14.3 14.3 S2 Forging Metric 12.0 12.0 12.0 14.0 14.0 S2 Nom Forging Tol +0 0.8 0.8 0.8 0.8 0.8 -8 -10 -12 -14 -16 12 16 19 20 25 1/2 5/8 3/4 7/8 1 7.9 9.1 10.4 10.4 10.4 19.0 22.2 27.0 33.3 33.3 19.0 22.0 27.0 32.0 32.0 0.8 0.8 1.0 1.0 1.0 22 32 36 41 41 22.23 28.58 34.93 38.10 41.28 24 30 36 -41 25.40 28.58 34.93 38.10 41.28 -20 -24 -32 32 38 50 1-1/4 1-1/2 2 10.4 10.4 10.4 41.3 47.8 63.5 41.0 50.0 65.0 1.0 1.0 1.0 55 60 80 53.98 57.15 82.55 50 55 70 47.63 53.98 69.85 In accordance with ASME B1.1 (ISO 725). See Table 1B for tolerance. At manufacturer’s option, alternate metric drills shown can be used in line with ISO 8434-2. S2 Nom Barstock Max Metric --14 17 22 S2 Nom Barstock Max Inches --14.28 15.88 20.62 S4 Hex Metric --17 19 22 S4 Hex Inches 14.27 15.88 17.45 19.05 20.62 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Figure 32 - Union (070101, 07M0101) Figure 33 - 90 degree union elbow (070201, 07M0201) Page 40 of 60 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Figure 34 - Union tee (070401, 07M0401) Figure 35 - Union cross (070501, 07M0501) Page 41 of 60 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 42 of 60 Table 20 - Dimensions of Figures 32 through 35 Dimensions are in millimeters SAE Dash Size -2 -3 -4 -5 -6 Nom Metric Tube OD --6 8 10 Nom Inches Tube OD 1/8 3/16 1/4 5/16 3/8 d(1) Thread Inches 5/16-24 UNF 3/8-24 UNF 7/16-20 UNF 1/2-20 UNF 9/16-18 UNF -8 -10 -12 -14 -16 12 16 19 20 25 1/2 5/8 3/4 7/8 1 -20 -24 -32 32 38 50 1-1/4 1-1/2 2 d1 Ref 1.6 3.2 4.4 6 7.5 d1(2)(3) Ref Option ------ d3 ±0.15 6.25 7.82 9.15 10.7 12.1 L20 ±0.8 29.7 31.2 34.8 34.8 35.8 L21(4) Ref 5.6 5.6 5.6 5.6 6.4 L24 ±0.8 19.6 21.1 22.6 24.1 26.9 3/4-16 UNF 7/8-14 UNF 1-1/16-12 UN 1-3/16-12 UN 1-5/16-12 UN 9.9 12.3 15.5 18.3 21.4 ---18.0 21.5 16.65 19.5 23.85 27.03 30.2 41.1 47.8 54.9 56.1 57.2 6.4 7.9 9.7 9.7 9.7 31.8 36.8 42.2 45.7 46.0 1-5/8-12 UN 1-7/8-12 UN 2-1/2-12 UN 27.4 33.3 45.2 27.5 33.5 45.0 38.15 44.5 60.35 61.7 69.8 86.4 11.7 13.5 17.3 52.3 59.2 77.7 (2) Table 20 - Dimensions of Figures 32 through 35 (continued) Dimensions are in millimeters SAE Dash Size -2 -3 -4 -5 -6 Nom Metric Tube OD --6 8 10 Nom Inches Tube OD 1/8 3/16 1/4 5/16 3/8 S2 Forging Inches 11.1 11.1 11.1 14.3 14.3 S2 Forging Metric 12.0 12.0 12.0 14.0 14.0 S2 Tol +0 -0.8 -0.8 -0.8 -0.8 -0.8 S2 Nom Barstock Max Metric --14 17 22 -8 -10 -12 -14 -16 12 16 19 20 25 1/2 5/8 3/4 7/8 1 19.0 22.2 27.0 33.3 33.3 19.0 22.0 27.0 32.0 32.0 -0.8 -0.8 -1.0 -1.0 -1.0 22 32 36 41 41 22.23 28.58 34.93 38.10 41.28 22 24 30 -36 20.62 23.80 28.58 31.75 34.93 -20 -24 -32 32 38 50 1-1/4 1-1/2 2 41.3 47.6 63.5 41.0 50.0 65.0 -1.0 -1.0 -1.0 55 60 80 53.98 57.15 82.55 46 50 65 42.85 50.80 66.68 (1) (2) (3) (4) (5) In accordance with ASME B1.1 (ISO 725). See Table 1B for tolerance. At manufacturer’s option, alternate metric drills shown can be used in line with ISO 8434-2. Minimum design thickness, not subject to inspection. Across flat widths must fit standard wrench openings. S2 Nom Barstock Max Inches --14.27 15.88 20.62 S5(5) Hex Metric --12 14 17 S5(5) Hex Inches 11.10 11.10 12.70 14.27 15.88 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 KEY: a Optional dual seat angle b Method of attachment of swivel nut is as chosen by the manufacturer Figure 36 - 90 degree swivel elbow (070221, 07M0221) Figure 37 - 45 degree swivel elbow (070321, 07M0321) Page 43 of 60 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Figure 38 - Swivel run tee (070432 07M0432) Figure 39 - Swivel branch tee (070433, 07M0433) Page 44 of 60 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 45 of 60 Table 21 - Dimensions of Figures 36 through 39 Dimensions are in millimeters SAE Dash Size -2 -3 -4 -5 -6 Nom Metric Tube OD --6 8 10 Nom Inches Tube OD 1/8 3/16 1/4 5/16 3/8 d(1) Thread Inches 5/16-24 UNF 3/8-24 UNF 7/16-20 UNF 1/2-20 UNF 9/16-18 UNF -8 -10 -12 -14 -16 12 16 19 20 25 1/2 5/8 3/4 7/8 1 -20 -24 -32 32 38 50 1-1/4 1-1/2 2 L27 ±0.8 17.5 17.5 18.3 19.6 21.1 L41 +0.8 -0.4 7.9 8.3 8.7 9.5 9.5 L42 Full Thread Min 6.38 7.16 7.62 8.41 8.46 L43 ±1.5 24.6 25.4 25.4 26.9 31.8 31.8 36.8 42.2 45.7 46.0 24.9 28.2 32.5 36.8 37.3 10.7 12.7 14.3 14.7 15.1 9.52 11.71 11.91 13.11 14.30 35.1 41.1 44.4 45.2 50.8 52.3 59.2 77.7 40.4 45.2 56.4 15.9 18.6 23.8 14.30 16.79 21.44 58.7 65.8 85.9 d1(2) Ref 1.6 3.2 4.4 6 7.5 d1(2)(3) Ref Option ------ d24 ±0.25 4.85 6.20 7.35 8.90 10.90 d25 ±0.13 2.67 4.32 6.35 7.93 8.89 L24 ±0.8 19.6 21.1 22.6 24.1 26.9 3/4-16 UNF 7/8-14 UNF 1-1/16-12 UN 1-3/16-12 UN 1-5/16-12 UN 9.9 12.3 15.5 18.3 21.4 ---18.0 21.5 14.35 17.15 21.45 24.65 27.80 12.70 15.88 17.65 20.83 24.00 1-5/8-12 UN 1-7/8-12 UN 2-1/2-12 UN 27.4 33.3 45.2 27.5 33.5 45.0 35.70 41.15 56.75 29.85 35.81 48.51 Table 21 - Dimensions of Figures 36 through 39 (continued) Dimensions are in millimeters SAE Dash Size -2 -3 -4 -5 -6 Nom Metric Tube OD --6 8 10 Nom Inches Tube OD 1/8 3/16 1/4 5/16 3/8 L44 ±1.5 23.9 23.9 23.9 25.4 28.4 ⱷ Deg 47 47 47 47 47 S2 Forging Inches 11.1 11.1 11.1 14.3 14.3 S2 Forging Metric 12.0 12.0 12.0 14.0 14.0 S2 Nom Forging Minus Tol +0 -0.8 -0.8 -0.8 -0.8 -0.8 -8 -10 -12 -14 -16 12 16 19 20 25 1/2 5/8 3/4 7/8 1 32.5 36.6 38.1 41.1 44.4 47 47 42 42 42 19.0 22.2 27.0 33.3 33.3 19.0 22.0 27.0 32.0 32.0 -0.8 -0.8 -1.0 -1.0 -1.0 22 32 36 41 41 22.23 28.58 34.93 38.10 41.28 22 27 32 -41 22.23 25.40 31.75 34.93 38.10 -20 -24 -32 32 38 50 1-1/4 1-1/2 2 51.6 57.2 73.9 42 42 42 41.3 47.6 63.5 41.0 50.0 65.0 -1.0 -1.0 -1.0 55 60 80 53.98 57.15 82.55 50 60 75 50.80 57.15 73.03 (1) (2) (3) In accordance with ASME B1.1 (ISO 725). See Table 1B for tolerance. At manufacturer’s option, alternate metric drills shown can be used in line with ISO 8434-2. S2 Nom Barstock Max Metric --14 17 22 S2 Nom Barstock Max Inches --14.27 15.88 20.62 S6 Hex Metric --14 17 19 S6 Hex Inches 11.10 12.70 14.27 15.88 17.45 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL 7.3 J514™/1 DEC2021 Page 46 of 60 Revision Indicator A change bar (I) located in the left margin is for the convenience of the user in locating areas where technical revisions, not editorial changes, have been made to the previous issue of this document. An (R) symbol to the left of the document title indicates a complete revision of the document, including technical revisions. Change bars and (R) are not used in original publications, nor in documents that contain editorial changes only. PREPARED BY THE SAE HYDRAULIC TUBE FITTINGS COMMITTEE (C1) OF THE FLUID CONDUCTORS AND CONNECTORS TECHNICAL STEERING COMMITTEE Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 47 of 60 APPENDIX A - TABLES FOR CALCULATING DIMENSIONS ON SPECIAL SIZES Tables A1 through A11 and Figures A1 thorugh A3 are instructions which may be used for determining the overall lengths, leg lengths, and stock sizes applicable to special size combination fittings not covered in the standard dimensional tabulations. A.1 TABLES FOR CALCULATING DIMENSIONS ON SPECIAL SIZES Tables A1 to A7 present various factors to be used in determining the dimensions applicable to special size combination fittings not contained in SAE J514. In Tables A2, A5, A6, and A7, no factors are given for extreme combination sizes because of differences in factors due to method of manufacture. These extreme conditions are rare and it is suggested a manufacturer be contacted for the proper dimension. No factors are given for bulkhead or swivel ends as combinations are not generally specified for these fittings. Tables A8 to A10 present the minimum stock size acceptable for the various machine ends. For any nonstandard size fitting, be it a connector, 45 degree or 90 degree elbow, tee, or cross, one end is always standard, conforming to the SAE J514 tables of dimensions. Considering this end to be the largest on the fitting, it may then be used as a basis for establishing the stock size and length (either over-all or end to center) for all other parts by deducting factors equivalent to the reduction in machining requirements from the appropriate standard lengths as shown in Figures A2 and A3. The factors applicable to the various end configurations and size reductions tabulated in the tables were determined on the following basis: Those pertaining to lengths were derived by maintaining the standard hexagon thickness for straight fittings and the standard centerline to machining start for shaped fittings. The factors shown in Tables A1 through A7 were derived by subtracting the standard machining length required for the smaller end from that required for the larger standard end and rounding the result to a two-place decimal. The minimum allowable stock size for the various types of ends are also tabulated for reference purposes. A.1.1 Drill Passages At manufacturer’s option, drill passages in special size (jump) fittings may conform to the smaller diameter specified for up to two step size difference, or conform to one of the following for any size difference: a. The appropriate end may be countersunk to the larger diameter, or b. The appropriate end may be drilled to the larger diameter up to the middle of the hex. Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL A.2 A.2.1 J514™/1 DEC2021 Page 48 of 60 EXAMPLES For a 37 degree flared male connector (Figure B1) with -8 tube OD and -12 NPTF, the overall length would be determined as follows: 52.3 = L overall length for -12 tube to -12 NPTF from Table B3 - 5.3 = Factor from Table A1 for -8 machining on -12 size fitting 47.0 = Overall length for the nonstandard male connector Since the -12 NPTF is the larger machining, the hex size of 28.58 (1-1/8) from Table B3 would apply. Table A1 - Factors for 37 degree flared end on straight fittings (Figures 15 to 18, 32, and B1) Standard Machining Size Reduced Machining Size Dimensions are in millimeters A.2.2 SAE Dash Size -3 -4 -5 -6 -8 -10 -12 -14 -16 -20 -24 -32 SAE Dash Size -2 0.8 2.5 2.5 2.8 5.3 7.9 10.7 11.2 11.7 13.0 16.3 22.6 -2 -3 - 1.8 1.8 2.0 4.6 7.1 9.9 10.4 10.9 12.2 15.2 21.6 -3 -4 - - 0.0 0.3 2.8 5.3 7.9 8.6 9.1 10.4 13.5 19.8 -4 -5 - - - 0.3 2.8 5.3 7.9 8.6 9.1 10.4 13.5 19.8 -5 -6 - - - - 2.5 5.1 7.9 8.4 9.1 10.2 13.5 19.8 -6 -8 - - - - - 2.5 5.3 5.8 6.4 7.6 10.9 17.3 -8 -10 - - - - - - 2.8 3.3 3.8 5.1 8.4 14.7 -10 -12 - - - - - - - 0.8 1.3 2.3 5.6 11.9 -12 -14 - - - - - - - - 0.5 1.8 4.8 11.2 -14 -16 - - - - - - - - - 1.3 4.3 10.7 -16 -20 - - - - - - - - - - 3.3 9.7 -20 -24 - - - - - - - - - - - 6.4 -24 For a 37 degree flared 90 degree male elbow (Figure B3) with -8 OD tube and -12 NPTF, the end to center length M would be derived as follows: 42.2 = M dimension for standard -12 37 degree end - 6.1 = Factor from Table A2 for -8 machining on -12 size fitting 36.1 = End to center length Since the 3/4 NPTF is the standard end, the N end-to-center dimension would remain 1.59 as shown in Table B3. The wrench flat size would be as shown by the Y column in Table B3 for the -12 tube OD. Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL A.3 J514™/1 DEC2021 Page 49 of 60 TOLERANCES The following tolerances apply to nonstandard sizes: Overall length of straight fittings = ±0.5 mm Centerline to end on shaped fittings = ±1.5 mm Table A2 - Factors for 37 degree flared end on shape fittings (Figures 19 to 25, 28 to 31, 33 to 39, and B3 to B11) Standard Machining Size Reduced Machining Size Dimensions are in millimeters SAE Dash Size -3 -4 -5 -6 -8 -10 -12 -14 -16 -20 -24 -32 SAE Dash Size -2 0.8 2.8 2.8 3.3 - - - - - - - - -2 2.0 2.0 2.5 5.3 - - - - - - - -3 0.0 0.3 3.3 6.1 - - - - - - -4 0.3 3.3 6.1 9.1 - - - - - -5 2.8 5.8 8.9 9.7 - - - - -6 3.0 6.1 6.9 7.4 - - - -8 3.0 3.8 4.3 5.6 - - -10 -3 -4 - -5 - - -6 - - - -8 - - - - -10 - - - - - -12 - - - - - - - 0.8 1.3 2.3 5.5 - -12 -14 - - - - - - - - 0.5 1.8 4.8 11.2 -14 -16 - - - - - - - - - 1.3 4.3 10.7 -16 -20 - - - - - - - - - - 3.3 9.7 -20 -24 - - - - - - - - - - - 6.4 -24 Table A3 - Factors for nonadjustable straight thread ends(1) (Figures 16 and 18) Standard Machining Size Dimensions are in millimeters -3 -4 -5 -6 -8 -10 -12 -14 -16 -20 -24 -32 SAE Dash Size -2 0.0 -1.5 +0.8 0.0 -1.3 -2.8 -5.3 -5.3 -5.3 -5.3 -5.3 -5.3 -2 -3 - -1.5 -1.5 0.0 -1.3 -2.8 -5.3 -5.3 -5.3 -5.3 -5.3 -5.3 -3 -4 - - 0.0 -0.8 +0.3 -1.3 -3.6 -3.6 -3.6 -3.6 -3.6 -3.6 -4 -5 - - - -0.8 +0.3 -1.3 -3.6 -3.6 -3.6 -3.6 -3.6 -3.6 -5 Reduced Machining Size SAE Dash Size -6 - - - -1.0 +0.3 -2.8 -2.8 -2.8 -2.8 -2.8 -2.8 -6 -8 - - - - - -1.5 -0.8 -0.8 -0.8 -0.8 -0.8 -0.8 -8 -10 - - - - - - --2.3 +0.8 +0.8 +0.8 +0.8 +0.8 -10 -12 - - - - - - - 0.0 0.0 +3.3 +3.3 +3.3 -12 -14 - - - - - - - - 0.0 +3.3 +3.3 +3.3 -14 -16 (1) - - - - - - - - +4.1 +4.1 +4.1 -16 -20 - - - - - - - - - - +4.1 +4.1 -20 -24 - - - - - - - - - - - +4.1 -24 Fittings involving hex sizes larger than “S1” shall include a turned shoulder of diameter “d26” and thickness “L45” as shown in Figure A1. This turned shoulder permits the reduced straight thread end to seat in a standard port spot face. For some combinations, additional length will be required to accommodate this feature. Therefore, all factors designated as plus in above table should be added to standard length dimensions to obtain applicable values Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 50 of 60 Figure A1 - Smaller nonadjustable straight thread end Table A4 - Dimensions from Figure A1 Dimensions are in millimeters SAE Dash Size D26 Dia mm ±0.3 L45 mm ±0.5 S1(1) Hex mm -2 -3 -4 -5 -6 12.7 14.2 16.0 17.5 19.0 2.3 2.3 2.3 2.3 2.3 14.27 15.88 17.48 19.05 20.64 -8 -10 -12 -14 23.9 26.9 33.3 36.6 3.3 3.3 3.3 3.3 25.40 28.58 31.92 38.10 -16 -20 -24 39.6 47.7 54.1 4.1 4.1 4.1 41.28 49.22 55.58 Table A5 - Factors for adjustable straight thread ends (Figures 19 to 25) Standard Machining Size Reduced Machining Size Dimensions are in millimeters SAE Dash Size -3 -4 -5 -6 -8 -10 -12 SAE THROUGH Dash -32 Size -3 - 2.8 2.8 4.3 7.6 - - -3 -4 - - 0.0 1.5 4.8 8.9 - -4 -5 - - - 1.5 4.8 8.9 - -5 -6 - - - - 3.3 7.4 11.4 -6 -8 - - - - - 4.1 8.1 -8 -10 - - - - - - 4.1 -10 -12 to -24 - - - - - - 0.0 -12 to -24 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 51 of 60 Table A6 - Factors for all male pipe ends (Figures B1 to B6, B8, and B9) Standard Machining Size Reduced Machining Size Dimensions are in millimeters SAE Dash Size -4 -6 -8 -12 -2 4.8 4.8 9.7 -4 - - 4.8 -6 - - -8 - - -12 - -16 -20 -24 SAE Dash Size -16 -20 -24 -32 9.7 - - - - -2 4.8 9.7 - - - -4 4.8 4.8 9.7 10.4 - - -6 - 0.0 4.8 5.6 6.4 - -8 - - - 4.8 5.6 6.4 7.1 -12 - - - - - 0.8 1.5 2.3 -16 - - - - - - 0.8 1.5 -20 - - - - - - - 0.8 -24 Table A7 - Factors for all female pipe ends (Figures B2, B7, B10, and B11) Standard Machining Size Reduced Machining Size Dimensions are in millimeters SAE Dash Size -4 -6 -8 -12 -16 -20 -24 -32 SAE Dash Size -2 5.3 5.6 11.2 11.4 - - - - -2 -4 - 0.3 5.8 6.1 11.9 - - - -4 -6 - - 5.6 5.8 11.7 12.2 - - -6 -8 - - - 0.3 6.1 6.6 6.6 - -8 -12 - - - - 5.8 6.4 6.4 6.9 -12 -16 - - - - - 0.5 0.5 1.0 -16 -20 - - - - - - 0.0 0.5 -20 -24 - - - - - - - 0.5 -24 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Figure A2 - Jump size calculations - port side Figure A3 - Jump size calculations - tube side Page 52 of 60 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 53 of 60 Table A8 - Minimum stock size for tube ends Dimensions are in millimeters Nominal Tube OD Hex Minimum Width Over Forged Pads Minimum -2 -3 -4 -5 -6 9.53 11.10 12.70 14.30 15.90 7.87 9.65 11.18 12.70 14.22 -8 -10 -12 -14 -16 20.62 23.80 28.58 31.75 34.92 19.05 22.35 26.92 30.23 33.27 -20 -24 -32 42.85 50.8 66.68 41.15 47.75 63.50 Table A9 - Minimum stock size for female pipe ends Dimensions are in millimeters Nominal Pipe Size Hex Minimum Width Over Forged Pads Minimum -2 -4 -6 -8 -12 14.3 17.46 22.23 25.4 31.75 14.3 17.46 22.23 25.4 31.75 -16 -20 -24 -32 38.1 47.63 54 66.68 38.1 47.63 54 66.68 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 54 of 60 Table A10 - Minimum stock size for male pipe ends Dimensions are in millimeters Nominal Pipe Size Hex Minimum Width Over Forged Pads Minimum -2 -4 -6 -8 -12 11.10 14.30 19.05 22.23 28.58 11.18 14.22 19.05 22.35 26.92 -16 -20 -24 -32 34.92 42.85 50.80 63.50 33.27 41.15 47.75 63.50 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 55 of 60 APPENDIX B - 37 DEGREE FLARED PIPE FITTINGS The fitting configurations represented in Appendix B are not preffered for new design. Figures B1 thorugh B11 and Tables B1 through B4 provide specific information necessary to produce 37 degree flared fittings with NPTF threads in accordance with this specification. All applicable provisions of SAE J514/1 apply to the configurations specified in this appendix. Specific information required to produce these configurations follows. B.1 ANGULAR TOLERANCE ON AXIS OF ENDS ON ELBOWS, TEES, AND CROSSES Angular tolerance on axis of ends on elbows, tees, and crosses shall be ±2.50 degrees for 1/4 inch pipe fittings and ±1.50 degrees for 3/8 to 2 inch pipe fittings. B.2 PIPE THREADS Pipe threads, unless there is specific authorization to the contrary, shall conform to the Dryseal American Standard Taper Pipe Thread (NPTF). Specifications are given in detail in SAE J476 (ANSI B1.20.3). The length of full form external thread shall not be shorter than L2 plus one pitch (thread). Where external pipe threads are produced by roll threading, the diameter of the unthreaded shank adjacent to shoulder may be reduced to the E2 pitch diameter for brass fittings and to the root diameter on steel fittings. External pipe threads shall be chamfered from the diameters tabulated below to produce the specified length of chamfer or partial thread. Internal pipe threads shall be countersunk 90 degrees, included angle, to the diameters tabulated in Table 2. B.3 LUBRICANT Use of a compatible lubricant is desirable in assembling dryseal pipe threads on hydraulic tube or pipe fittings to minimize galling and effect a pressure-tight seal. Table B1 - Pipe thread chamfer diameters External Thread Length of Chamfer or Partial Thread Min Inches External External Thread Thread Length of Length of Chamfer or Chamfer or Partial Partial Thread Thread Max Max mm Inches External Thread Chamfer Dia Max mm External Thread Chamfer Dia Max Inches 1/8 8.1 0.32 7.6 0.30 0.94 0.037 1.40 1/4 10.7 0.42 10.2 0.40 1.42 0.056 2.13 3/8 14.0 0.55 13.5 0.53 1.42 0.056 1/2 17.3 0.68 16.8 0.66 1.80 3/4 22.6 0.89 22.1 0.87 1 28.4 1.12 27.7 1-1/4 37.1 1.46 1-1/2 43.2 2 55.1 Nominal Pipe Thread Size External Thread Chamfer Dia Min mm External Thread External Length of Thread Chamfer or Chamfer Partial Dia Thread Min Min Inches mm Internal Thread Countersink Dia Min mm Internal Thread Countersink Dia Min Inches 0.055 10.7 0.42 11.2 0.44 0.084 14.0 0.55 14.5 0.57 2.13 0.084 17.5 0.69 18.0 0.71 0.071 2.72 0.107 21.6 0.85 22.1 0.87 1.80 0.071 2.72 0.107 26.9 1.06 27.4 1.08 1.09 2.21 0.087 3.30 0.130 34.0 1.34 34.8 1.37 36.3 1.43 2.21 0.087 3.30 0.130 42.7 1.68 43.4 1.71 1.70 42.4 1.67 2.21 0.087 3.30 0.130 48.8 1.92 49.5 1.95 2.17 54.4 2.14 2.21 0.087 3.30 0.130 60.7 2.39 61.5 2.42 NOTE: Tabulated diameters conform with Appendix A of SAE J476. Internal Internal Thread Thread Counter- Countersink Dia sink Dia Max Max mm Inches Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 56 of 60 Table B2 - Working pressure ratings(1) capable of 4 to 1 minimum burst Nom SAE Dash Size (1) Nom Tube OD mm Nom Tube OD Inches Straight Thread Size Nom Pipe Size Fittings With Pipe Threads MPa Fittings With Pipe Threads psi 2 3 4 5 6 3.18 4.76 6.35 7.94 9.52 0.125 0.188 0.250 0.313 0.375 5/16-24 3/8-24 7/16-20 1/2-20 9/16-18 1/8 1/8 1/8 1/8 1/4 34.5 34.5 34.5 34.5 27.5 5000 5000 5000 5000 4000 8 10 12 14 16 12.70 15.88 19.05 22.22 25.40 0.500 0.625 0.750 0.875 1.000 3/4-16 7/8-14 1-1/16-12 1-3/16-12 1-5/16-12 3/8 1/2 3/4 3/4 1 21 21 17 17 14 3000 3000 2500 2500 2000 20 24 32 31.75 38.10 50.80 1.250 1.500 2.000 1-5/8-12 1-7/8-12 2-1/2-12 1-1/4 1-1/2 2 8 7 7 1150 1000 1000 Working pressures given are for low carbon steel fittings only. Consult manufacturer for values for other materials Figure B1 - Male connector (070102) Figure B2 - Female connector (070103) Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Figure B3 - 90 degree male elbow (070202) Figure B4 - 90 degree male long elbow (071502) Figure B5 - 90 degree male extra long elbow (071602) Figure B6 - 45 degree male elbow (070302) Page 57 of 60 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Figure B7 - 90 degree female elbow (070203) Figure B8 - Male run tee (070424) Figure B9 - Male branch tee (070425) Figure B10 - Female branch tee (070427) Figure B11 - Female run tee (070426) Page 58 of 60 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 59 of 60 Table B3 - Dimensions 37 degree NPTF connectors (Figures B1 to B11) A Nom Dryseal Pipe Tube Thread OD, SAE J476 Inches (ANSI B1.20.3) B Thread Size, Inches SAE J425 (ISO R725) Class 2A Ext Class 2B Inches C(h) Hex Nom Inches C1(h) Hex Nom Inches D(l)(m) D(l) Metric Drill Drill Size mm Inches D1(b)(l) Drill mm J(k) J(k) Full Full D1(b)(l) Thread Thread Min Drill Min Inches mm Inches L mm ±0.5 L Inches ±0.02 L2 mm ±0.5 L2 Inches ±0.02 1/8 1/8-27 5/16-24 7/16 9/16 1.6 0.062 4.8 0.188 11.00 0.433 28.2 1.11 28.4 1.12 3/16 1/8-27 3/8-24 7/16 9/16 3.2 0.125 4.8 0.188 11.81 0.464 29.0 1.14 28.7 1.13 1/4 1/8-27 7/16-20 1/2 9/16 4.4 0.172 4.8 0.188 13.59 0.535 31.0 1.22 30.2 1.19 5/16 1/8-27 1/2-20 9/16 9/16 6.0 0.234 4.8 0.188 13.59 0.535 31.0 1.22 29.7 1.17 3/8 1/4-18 9/16-18 5/8 3/4 7.5 0.297 7.0 0.281 13.74 0.541 36.3 1.43 35.6 1.40 1/2 3/8-18 3/4-16 13/16 7/8 9.9 0.391 10.3 0.406 16.31 0.642 38.9 1.53 39.6 1.56 5/8 1/2-14 7/8-14 15/16 1-1/8 12.3 0.484 13.5 0.531 18.87 0.743 48.0 1.89 48.0 1.89 3/4 3/4-14 1-1/16-12 1-1/8 1-3/8 15.5 0.609 18.3 0.719 21.56 0.849 52.3 2.06 52.3 2.06 7/8 3/4-14 1-3/16-12 1-1/4 1-3/8 18.3 (18.0) 0.719 18.3 0.719 22.22 0.875 53.1 2.09 52.3 2.06 1 1-11-1/2 1-5/16-12 1-3/8 1-5/8 (21.5) 21.4 0.844 23.8 0.938 22.76 0.896 58.4 2.30 59.7 2.35 1-1/4 1-1/4-11-1/2 1-5/8-12 1-11/16 2 (27.5) 27.4 1.078 31.7 1.250 23.95 0.943 62.2 2.45 63.2 2.49 1-1/2 1-1/2-11-1/2 1-7/8-12 2 2-3/8 (33.5) 33.3 1.312 38.0 1.500 27.13 1.068 68.1 2.68 66.5 2.62 2 2-11-1/2 2-1/2-12 2-5/8 2-7/8 45.2 (45.0) 1.781 49.0 1.938 33.48 1.318 79.0 3.11 75.4 2.97 Table B3 - Dimensions 37 degree NPTF connectors (Figures B1 to B11) (continued) Nom Tube OD Inches M mm ±0.8 M Inches ±0.03 M1 mm ±0.8 M1 Inches ±0.03 M2 mm ±0.8 M2 Inches ±0.03 N mm ±0.8 N Inches ±0.03 N1 mm ±0.8 N1 Inches ±0.03 N2 mm ±0.8 N2 Inches ±0.03 N3 mm ±0.8 N3 Inches ±0.03 N4 mm ±0.8 N4 Inches ±0.03 P Min mm P Min Inches 1/8 19.6 0.77 25.4 1.00 17.5 0.69 18.3 0.72 16.8 0.66 13.2 0.52 25.4 1.00 32.5 1.28 9.7 0.38 3/16 21.1 0.83 26.2 1.03 17.5 0.69 18.3 0.72 16.8 0.66 13.2 0.52 26.4 1.04 34.3 1.35 9.7 0.38 1/4 22.6 0.89 27.4 1.08 18.3 0.72 19.8 0.78 16.8 0.66 16.3 0.64 29.7 1.17 39.6 1.56 9.7 0.38 5/16 24.1 0.95 27.4 1.08 19.6 0.77 19.8 0.78 16.8 0.66 16.3 0.64 29.7 1.17 41.4 1.63 9.7 0.38 3/8 26.9 1.06 31.2 1.23 21.1 0.83 27.7 1.09 22.4 0.88 21.8 0.86 40.1 1.58 52.6 2.07 14.2 0.56 1/2 31.8 1.25 36.1 1.42 24.9 0.98 31.0 1.22 25.9 1.02 24.1 0.95 46.2 1.82 61.5 2.42 14.2 0.56 5/8 36.8 1.45 41.7 1.64 28.2 1.11 37.3 1.47 31.2 1.23 29.7 1.17 55.1 2.17 72.9 2.87 19.0 0.75 3/4 42.2 1.66 48.0 1.89 32.5 1.28 40.4 1.59 34.5 1.36 30.5 1.20 62.0 2.44 83.3 3.28 19.0 0.75 7/8 45.7 1.80 47.2 1.86 36.8 1.45 42.9 1.69 36.1 1.42 33.02 1.30 65.8 2.59 88.9 3.50 19.0 0.75 1 46.0 1.81 55.1 2.17 37.3 1.47 50.0 1.97 41.1 1.62 37.6 1.48 76.5 3.01 102.9 4.05 23.9 0.94 1-1/4 52.3 2.06 59.2 2.33 40.4 1.59 60.5 2.38 43.2 1.70 42.4 1.67 93.7 3.69 127.0 5.00 24.6 0.97 1-1/2 59.2 2.33 73.4 2.89 45.2 1.78 67.1 2.64 52.8 2.08 45.0 1.77 104.1 4.10 141.0 5.55 25.4 1.00 2 77.7 3.06 83.8 3.30 56.4 2.22 76.2 3.00 60.7 2.39 53.6 2.11 122.2 4.81 168.4 6.63 26.2 1.03 Downloaded from SAE International by Univ of Toronto, Thursday, December 16, 2021 SAE INTERNATIONAL J514™/1 DEC2021 Page 60 of 60 Table B3 - Dimensions 37 degree NPTF connectors (Figures B1 to B11) (continued) Nom Y P1 S(b) S(b) S1(b)(c) S1(b)(c) S2(c) S2(c) T(d) T(d) Forging(f), Tube P1 Min mm Min Min Min Ref Ref OD, Max Max Max Max Inches mm Inches mm Inches mm Inches mm Inches mm Inches +0.0 Y Forging(f), Inches +0.000 Y(f) Nom Barstock Max mm Y(f) Nom Barstock Max Inches Y1(e)(f) mm +0.0 Y1(e)(f) Inches +0.000 1/8 11.7 0.46 12.4 0.49 20.1 0.79 18.5 0.73 5.6 0.22 11.1-0.8 0.438-0.030 -- -- 14.3-0.8 0.562-0.030 3/16 11.7 0.46 12.4 0.49 20.8 0.82 19.3 0.76 5.6 0.22 11.1-0.8 0.438-0.030 -- -- 14.3-0.8 0.562-0.030 1/4 11.7 0.46 12.4 0.49 23.1 0.91 20.1 0.79 5.6 0.22 11.1-0.8 0.438-0.030 14.3 0.562 14.3-0.8 0.562-0.030 5/16 11.7 0.46 16.3 0.64 28.2 1.11 20.8 0.82 5.6 0.22 14.3-0.8 0.562-0.030 15.9 0.625 14.3-0.8 0.562-0.030 3/8 17.0 0.67 17.0 0.67 31.8 1.25 27.2 1.07 6.4 0.25 14.3-0.8 0.562-0.030 20.6 0.812 19.0-0.8 0.750-0.030 1/2 17.3 0.68 17.3 0.68 37.1 1.46 32.0 1.26 6.4 0.25 19.0-0.8 0.750-0.030 22.2 0.875 22.2-0.8 0.875-0.030 5/8 22.9 0.90 23.1 0.91 44.4 1.75 38.4 1.51 7.9 0.31 22.2-0.8 0.875-0.030 28.6 1.125 27.0-0.8 1.062-0.030 3/4 23.1 0.91 23.9 0.94 49.3 1.94 43.4 1.71 9.7 0.38 27.0-1.0 1.062-0.040 34.9 1.375 33.3-1.0 1.312-0.040 7/8 23.1 0.91 -- -- -- -- 46.2 1.82 9.7 0.38 33.3-1.0 1.312-0.040 38.1 1.500 33.3-1.0 1.312-0.040 1 29.0 1.14 28.7 1.13 61.7 2.43 52.8 2.08 9.7 0.38 33.3-1.0 1.312-0.040 41.3 1.625 41.3-1.0 1.625-0.040 1-1/4 29.5 1.16 30.5 1.20 75.2 2.96 57.9 2.28 11.7 0.46 41.3-1.0 1.625-0.040 54.0 2.125 47.6-1.0 1.875-0.040 1-1/2 29.5 1.16 32.3 1.27 84.8 3.34 70.6 2.78 13.5 0.53 47.6-1.0 1.875-0.040 57.2 2.250 65.1-1.0 2.562-0.040 2 30.0 1.18 34.8 1.37 100.1 3.94 84.6 3.33 17.3 0.68 63.5-1.0 2.500-0.040 82.6 3.250 71.4-1.0 2.812-0.040 (b) At manufacturer’s option, through passages in Figures B1 and B8 may conform with the smaller diameter specified or the appropriate end may be counterbored to the larger diameter for depths S and S1, respectively. (c) Maximum depth shall be optional with manufacturer providing wall thickness is controlled with general specifications. (d) Minimum design thickness, not subject to inspection. (e) The basic dimensions shown shall apply as minimum for boss diameters. (f) For optional metric fitting flats, see Appendix A. (h) Across flat widths must fit standard wrench openings. Refer to ANSI B18.2.2. (k) J full thread minimum with thread runout; see Table 9. (l) See Table 1B for tolerance. (m) At manufacturer’s option, alternate metric drills shown in brackets with corresponding tolerances may be used. By agreement between user and supplier, the metric flat sizes in Table B4, may be used in lieu of inch sizes Table B4 - Optional metric fitting flat dimensions (Figures B2 to B10) Size Y Forging Y Barstock Max Y1 Forging -3 -4 -5 -6 12.00/-0.8 12.00/-0.8 14.00/-0.8 14.00/-0.8 14 17 22 14.00/-0.8 14.00/-0.8 14.00/-0.8 19.00/-0.8 -8 -10 -12 -14 -16 19.00/-0.8 22.00/-0.8 27.00/-1.0 32.00/-1.0 32.00/-1.0 22 32 36 41 41 22.00/-0.8 27.00/-1.0 32.00/-1.0 32.00/-1.0 41.00/-1.0 -20 -24 -32 41.00/-1.0 50.00/-1.0 65.00/-1.0 55 60 80 50.00/-1.0 65.00/-1.0 70.00/-1.0