Product Data Sheet Advanced Unit Management Software February 2006—Page 1 TM Advanced Unit Management Software Q Integrated, multi-state, class-based phase logic Q IEC61131-3 sequential function charts, function block diagramming, and structured text Q ISA S88 and NAMUR NE33 standards Q Unit-relative software support Q FOUNDATION™ fieldbus functionality Q Scalable software to meet any need Introduction DeltaV Advanced Unit Management software provides class-based Unit, Equipment, Control modules and Unit Phases to make developing unit-relative equipment strategies simple. IEC 61131-3 control languages can be used to graphically assemble or modify control strategies using standard drag-and-drop technology. This makes learning and using the DeltaV system easy, and it allows you to improve the process while implementing your batch process controls. Product Data Sheet Advanced Unit Management Software February 2006—Page 2 TM Benefits Integrated, multi-state, class-based phase logic. Using sequential function charts (SFCs) and a built-in state transition diagram, you can create batch phase control using class-based phases. This easy-to-use structure includes predefined phase states, automatic state switching, built-in failure monitoring and a preconfigured faceplate to manually control your phases from the Operator Interface. Recipe management software also orchestrates the execution of phases including passing recipe parameters and collecting history data. system’s performance. Many functions like override control, tracking, and state control are built into these powerful blocks to save you engineering time. Plus, with fieldbus you get the added bonus of decreased wiring costs and improved instrument diagnostics. Scalable software to meet any need. As your needs grow, the DeltaV automation system is ready to expand with you. Additional capacity can be added online while you continue to control your process. Control Language Typical Usage IEC61131-3 Control Languages. DeltaV software supports three IEC61131-3 graphical control languages so you can always use the tools most appropriate for the job. Function Block Diagrams (FBD), Sequential Function Chart (SFC), and Structured Text (ST) are all available, making control strategy development both intuitive and easy. ISA S88 and NAMUR NE33 Standards. These standards are used throughout the DeltaV system. For example, both the physical and procedural models are used as a basis for building batch-related equipment and sequences. Control modules and process units can be created and used in conjunction with phases to carry out a batch process. Phases are executed within the controller and are tightly integrated with the recipe management software. Unit-relative Software Support. Aliasing and dynamic path reference capabilities are key benefits of the DeltaV object-oriented batch architecture. By using the aliasing and dynamic path reference capabilities, users can create generic phase logic that may be executed on several different process units. Taking advantage of these capabilities can dramatically reduce software design, implementation, test, validation, and maintenance costs. FOUNDATION fieldbus functionality. These blocks are used throughout the DeltaV system. Control strategies are developed using these standards-based blocks, which minimize development time and maximize the Function Block Diagram (FBD) Monitoring and alarming Continuous calculations Analog control (pressure, temperature, flow) Motor and block valve control Totalizers Sequential Function Chart (SFC) Charging systems Startup/shutdown control Batch sequences (fill, mix, heat, dump) Structured Text (ST) Advanced math functions Complex calculations Interlock condition detection If-then-else decisions Looping (WHILE…DO) Bit manipulations Product Data Sheet Advanced Unit Management Software February 2006—Page 3 TM Product Description and Specification The Advanced Unit Management license provides users with the ability to build class-based units and phase logic to create unit-relative equipment control strategies. These licenses may be upgraded online while you continue to monitor and control your process. Both phases and unit modules are fully integrated, with batch recipes automatically providing execution control, recipe parameter passing, and history tracking. Users do not have to map registers or write custom logic. Operator interfaces and alarm management are provided as standard features. Advanced Unit Management control software includes the ability to display, trend, alarm, and collect history for values brought in through the controller’s I/O subsystem using Classic I/O, HART, FOUNDATION fieldbus, Profibus DP, AS-i bus, DeviceNet and Serial Interface cards. Units and phases are integrated into the standard DeltaV Explorer hierarchy and can be used to organize the control modules and equipment modules that make up your system’s database. Following the S88.01 Physical Model, the database can be segregated into areas, process cells within an area, units within a process cell, and modules within a unit. Phases are included as well. A list of phases that can run on a given unit appears under that unit in the hierarchy. Class-based, multi-state control. The Advanced Unit Management control software provides class-based, multi-state phase control in addition to all of the other DeltaV monitoring, discrete, sequencing and analog control functions. Each state (such as running, holding, and aborting) is configured using standard SFCs, and branching between the states is fully automatic. Additionally, the phase logic within each state can be written generically, using aliases or dynamic references in place of a standard DeltaV parameter path. Aliases are resolved at run time based on the unit module that is executing the phase. Dynamic references are also resolved at run time and can be used when the information needed to determine the parameter path is not available when the phase is configured. Area Process Cell Unit Equipment Module Control Module Integrated batch equipment. Product Data Sheet Advanced Unit Management Software February 2006—Page 4 TM Different control languages are optimized for various tasks, making control strategies simple to configure. The control languages can be mixed within a single DeltaV module, and the choice of control languages (FBD, SFC, and ST) allows you to use the tools most appropriate for the tasks at hand. All three languages execute within the controller in their native form without translation from one language to another. With these IEC61131-3 graphical control languages, control strategies are assembled and modified using standard drag-and-drop technology. Strategy development is visually intuitive, making it easy for first-time users to quickly become productive. Context-sensitive, online help is available for all functions. Sequential Function Charts enable you to configure operator-independent time variant actions. An SFC comprises a series of steps and transitions. Each step contains a set of actions that affect the process. Transitions control when processing moves on to the next step(s). Both single-stream and parallel execution of logic are supported within SFCs. SFCs can be used to generate controller based dynamic operator prompts, which allow the embedding of phase parameter values in the prompt string. The DeltaV system uses Function Block Diagrams to implement continuously executing calculations, process monitoring, and control strategies. Graphical “wires” are used to connect the different blocks within a diagram. Each wire transfers one or more pieces of data. All communications throughout the DeltaV system are handled automatically. PID loop function block diagram DeltaV function blocks are implemented using the structure specified by the FOUNDATION fieldbus standard, but they are also enhanced and extended to provide greater flexibility in control strategy design. FOUNDATION fieldbus-compliant function blocks enable you to take advantage of control in the field. Using fieldbus also gives you reduced wiring costs and improved instrument diagnostics. Executing control in the field using FOUNDATION fieldbus distributes the control algorithms as close to the transmitters and final control elements as possible, thus increasing the integrity of your control loop. Sequential function chart. You design control strategies that best meet your control application requirements. Then, decide whether the function blocks controlling the process run in the controller, field devices, or both. The discrete control functions, as well as graphical control languages, are also included. Discrete motor and Product Data Sheet Advanced Unit Management Software February 2006—Page 5 TM discrete valve control provide comprehensive control strategies that incorporate interlocking, permissives, field start-stop, hand-off-auto, and state control under a single easy-to-configure control tag. Finally, the DeltaV system’s library of pre-engineered module templates, provided with the Configuration Suite, enables fast and easy control software implementation. Using simple drag-and-drop features, it takes only seconds to create completed loop, motor, and valve modules. These pre-engineered modules provide a reliable, proven solution and incorporate all the alarming and operator interface requirements under the same tag. However, if they don’t meet all your requirements, they can be easily modified and extended. Tracking these additions, as well as deletions and changes made to any item in the configuration database, is accomplished with the Configuration Audit Trail and Version Management option. Capacity The DeltaV system provides the exact level of monitoring and control functionality your application requires. The software is also scalable in size. It is sized according to the number of device signal tags (DSTs) and SCADA tags that are used in the system. A DST is any signal used as a measured variable or controlled output. A SCADA tag is a value brought into the DeltaV system for monitoring, display, and history collection. Classic I/O supports one tag per device. HART, FOUNDATION fieldbus, and serial communications can support multiple tags per device. OPC communications can support multiple tags per server. System stress tests have proven that the DeltaV system is capable of providing the capacity and performance needed to handle applications of any size. While there are no fixed limits on the number of phases and units that can be created, these tests provide recommended guidelines for setting up your system. The DeltaV system provides the scalable solution to your process control software requirements. System Specifications Hardware MD or MDPlus Controllers DeltaV Software Release > 5.x Capacity SCADA Tags 25,000 per workstation Device Signal Tags 30,000 per system 750 per controller* *25–-750 in increments of 25 Phases No Fixed Limit Tested: 2500 communicating with a single Batch Executive Unit Modules Phases per Unit Data Source No Fixed Limit Tested: 200 per system 5 per controller No Fixed Limit Tested: 100 per unit Classic I/O (AI, AO, DI, DO) HART (AI, AO) FOUNDATION fieldbus Profibus DP DeviceNet ASI Bus Serial Product Data Sheet Advanced Unit Management Software February 2006—Page 6 TM Related Products 9 Configuration Software Suite. Configures your entire DeltaV system. 9 FOUNDATION Fieldbus in the DeltaV System. Accesses the FOUNDATION fieldbus database using AMSinside. 9 mimic. Provides process simulation using direct connection to DeltaV controllers. 9 Monitor and Control Software Functions. Licensing and functionality of monitor and control applications. Related Batch Products 9 Batch Executive. Executes and schedules your recipes and resources. 9 Batch Historian. Automatically collects and displays recipe execution data from the DeltaV Batch Executive and process event data from the DeltaV Event Chronicle. 9 Batch Operator Interface. Uses operator graphics to start, monitor, and operate your batch process. 9 Campaign Manager. Creates and manages a campaign by specifying the recipe, formula, equipment, and number of batches that are to be run within the campaign. An API and a Web Service are available to enable productionscheduling packages to initiate the creation of campaigns in the DeltaV system. 9 Configuration Audit Trail. A powerful tool that collects and monitors revision information for any item in the DeltaV configuration database 9 Recipe Studio. Configures recipes (with formulations) and creates the steps for successful batch production. 9 Recipe Exchange. Provides an open, programmatic interface to the DeltaV recipe management system for the import and export of recipes. Product Data Sheet Advanced Unit Management Software February 2006—Page 7 TM Ordering Information Description Model Number Advanced Unit Management Software License 3109xxxxx xxxxx = 25 to 30,000 DSTs Prerequisites • DeltaV MD or MDPlus controller. • One ProfessionalPLUS Station is required in the DeltaV system to configure the control software. To locate a sales office near you, visit our website at: www.EasyDeltaV.com/reach …or call us at: Asia Pacific: Europe, Middle East: North America, Latin America: 65.777.8211 41.41.768.6111 +1 800.833.8314 or +1 512.832.3774 For large power, water, and wastewater applications contact Power and Water Solutions at: www.emersonprocess-powerwater.com …or call us at: Asia Pacific: Europe, Middle East, Africa: North America, Latin America: 65.777.8211 48.22.630.2443 +1 412.963.4000 ©Fisher-Rosemount Systems, Inc. 1996—2006 All rights reserved. DeltaV, the DeltaV design, SureService, the SureService design, SureNet, the SureNet design, and PlantWeb are marks of one of the Emerson Process Management group of companies. All other marks are property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warrantees or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the design or specification of such products at any time without notice. Product Data Sheet DeltaV I/O Subsystem Carriers May 2005—Page 1 TM DeltaV I/O Subsystem Carriers Redundant power/controller pairs plugged into 2-wide carriers I/O cards plugged into an 8-wide carrier Additional I/O Additional The DeltaV modular I/O subsystem is easy to install and maintain. Modular design allows flexible installation Benefits Allows you to expand online Modular design allows flexible installation. A T-type DIN rail is all you need to mount the power/controller carrier into place. The I/O interface carrier plugs on to the power/controller carrier. Simply plug your I/O terminal blocks into the carrier. The DeltaV system’s modular design approach allows you to add I/O carriers as you need them. Increases I/O density for cabinet-mounted systems Introduction Get your I/O subsystem up and running efficiently with the DeltaV horizontal- or vertical-mount I/O carriers. The power/controller contains internal power buses. You don’t need to use external cabling to connect the system power supply to the DeltaV controller and the I/O interface carriers. The power/controller and I/O carriers are modular. Purchase only what you need but be assured that as your system grows you can add plug-and-play carriers—Easy! Allows you to expand online. Additional 8-wide carriers may be added online as desired. Increases density for cabinet-mounted systems. Alternatively, if flexibility, increased capacity, and simple cabinet installation are your goals, use the vertical-mount solution. Six I/O carriers (384 classic I/O) fit in one side of a standard 800mm x 600mm x 2200mm cabinet. Product Data Sheet DeltaV I/O Subsystem Carriers May 2005—Page 2 TM The DeltaV horizontal-mount carriers provide plug-and-play ease for your I/O subsystems. These vertical carriers also provide plug-and-play ease. Product Data Sheet DeltaV I/O Subsystem Carriers May 2005—Page 3 TM Product Description and Specification The I/O interface carrier plugs on to the power/controller carrier. The power/controller carrier supplies the system power and communications between the I/O interfaces and the controller. The controller processes the I/O interface information. For the horizontal-mount solution, an additional power/controller carrier is required for use with redundant controllers. Mount your interface carrier on a T-type DIN rail. The I/O interface carrier includes the connections for the bulk AC to 24 VDC power supply, I/O interfaces, and terminal blocks. Each I/O interface carrier is equipped with a connector that allows an additional I/O interface carrier to be plugged on to it. Up to 64 I/O interfaces and eight 8-wide I/O interface carriers are supported by a single I/O subsystem. For the horizontal-mount solution, a 1-wide local bus cable enables you to connect 2-wide carriers together. For the vertical-mount solution, the connector for the cable is already in place. Both carrier styles can be used with any DeltaV system, regardless of software revision level. Vertical-mount I/O carriers mounted in a standard-sized cabinet. With the introduction of DeltaV SIS in the V8 software release, the left one-wide and right onewide dual carrier extenders have two, 44-pin D-Shell connectors which supports dual cables for a fault tolerant configuration. The A and B connectors are in parallel so either port may be used. The Vertical mount carriers do not support dual cables. DeltaV SIS cannot be used on Vertical carriers – the new dual carrier extenders (for horizontal) are a prerequisite for DeltaV SIS. Front View of Dual Carrier Extenders Product Data Sheet DeltaV I/O Subsystem Carriers May 2005—Page 4 TM Common Environmental Specifications Category Specifications Storage Temperature -40 to 85 °C (-40 to 185 °F) Operating Temperature -40 to 70 °C (-40 to 158 °F) Relative humidity 5 to 95% , non-condensing • ISA-S71.04-1985 Airborne Contaminants Class G3 • Conformal coating Airborne contaminants Protection rating IP 20, NEMA 12 ATEX EEx nA IIC T4 Hazardous area/location Class I, Div 2, Groups A, B, C, D, T4 hazardous locations. Location of field wiring for 8-wide carrier CENELEC Zone 0, IIC hazardous area or Div 1, Group A- D hazardous location Shock 10 g ½-sine wave for 11 ms Vibration 1 mm peak-to-peak from 5 to 16 Hz; 0.5 g from 16 to 150 Hz Product Data Sheet DeltaV I/O Subsystem Carriers May 2005—Page 5 TM The following tables list the specifications for the horizontal 2-wide and 8-wide carriers. Horizontal 2-Wide Power/Controller Carrier Specifications Capacity One system power supply and one controller or two system power supplies Dimensions Centimeters Height 16.5 6.5 Width 8.4 3.3 Depth 3.1 1.2 Connector to connector width 9.1 3.6 Inches Horizontal 8-Wide I/O Carrier Specifications Capacity Eight I/O cards and eight terminal blocks Dimensions Centimeters Inches Height 16.5 6.5 Width 33.6 13.2 Depth 3.1 1.2 Current Rating Backplane Bussed field power bus 8 A max (supplied to I/O cards) 6.5 A max (supplied to field terminals) Product Data Sheet DeltaV I/O Subsystem Carriers May 2005—Page 6 TM The following tables list the vertical-mount specifications Vertical Power/Controller Carrier Specifications Capacity Two system power supplies and two controllers or four system power supplies Dimensions Centimeters Inches Height 18.0 7.1 Width 18.3 7.2 Depth 4.1 1.6 Vertical I/O Carrier Specifications Capacity Eight I/O cards and eight terminal blocks Dimensions Centimeters Inches Height 56.4 22.2 Width 18.3 7.2 Depth 4.3 1.7 Current Rating Backplane Bussed field power bus (shared by multiple I/O card pairs) 15 A max (supplied to I/O cards) 6.5 A max (supplied to field terminals) Product Data Sheet DeltaV I/O Subsystem Carriers May 2005—Page 7 TM Ordering Information Horizontal-mount Model Number 8-Wide I/O Interface Carrier with Carrier Shield Bar VE4050S2K1C0 8-Wide I/O Interface Carrier with Single Carrier Extension Cable and Carrier Shield Bar VE4050E1C0 8-Wide I/O Interface Carrier with Dual Carrier Extension Cable and Carrier Shield Bar VE4050E2C0 2-Wide Power/Controller Carrier VE3051C0 2-Wide Power/Controller Carrier with Carrier Extension Cable VE3051C1 Protective Cover VE6101 Vertical-mount Model Number 8-Wide Left-Side Vertical-mount Interface Carrier VE4055S1C0 8-Wide Left-Side Vertical-mount Interface Carrier with top 2-meter cable to extend from right-side carrier VE4055S1C1 8-Wide Right-Side Vertical-mount Interface Carrier VE4055S2C0 8-Wide Right-Side Vertical-mount Interface Carrier with bottom 1-meter cable to extend from left-side carrier VE4055S2C2 4-Wide Top Vertical-mount Power/Controller Carrier VE3055M1 4-Wide Bottom Vertical-mount Power/Controller Carrier VE3055M2 Product Data Sheet DeltaV I/O Subsystem Carriers May 2005—Page 8 TM To locate a sales office near you, visit our website at: http://www.EasyDeltaV.com/ …or call us at: Asia Pacific: Europe, Middle East: North America, Latin America: 65 777 8211 31 70 413 6666 1 800 833-8314 or 1 512 832 3774 For large power, water, and wastewater applications contact Westinghouse Process Control at: http://www.westinghousepc.com …or call us at: Asia Pacific: Europe, Middle East, Africa: North America, Latin America: 65 777 8211 48 22 630 2443 412 963 4000 Fisher-Rosemount Systems, Inc. 1996—2005 All rights reserved. DeltaV, the DeltaV design, SureService, the SureService design, SureNet, the SureNet design, and PlantWeb are marks of one of the Emerson Process Management group of companies. All other marks are property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warrantees or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the design or specification of such products at any time without notice. Product Data Sheet Classic I/O May 2006—Page 1 TM Classic I/O I/O cards plugged into an 8-wide carrier Redundant power supplies and controllers plugged into 2-wide carriers Additional I/O The DeltaV I/O subsystem is easy to install and maintain. Q Decreases capital equipment costs Q Decreases installation time and expense Q Increases productivity The Classic I/O subsystem includes: I/O interface carrier (a DIN rail surface mounted) on which all I/O related components are installed. Bulk AC to 24 VDC power supply for field Introduction Classic I/O is a modular subsystem that offers flexibility during installation. It’s designed to be installed in the field, near your devices. Classic I/O is equipped with function and field wiring protection keys to ensure that the correct I/O card is always plugged into the corresponding terminal block. Modularity, protection keys, and plug and play capabilities make DeltaV Classic I/O a smart choice for your process control system. devices. An I/O interface consisting of an I/O card and an I/O terminal block. A variety of analog and discrete I/O cards enclosed in a common form factor that easily plugs into the I/O interface carrier. A variety of I/O terminal blocks mounted on the I/O interface carrier that can be pre-wired before I/O card installation. Product Data Sheet Classic I/O May 2006—Page 2 TM Benefits Decreases capital equipment costs. Full system modularity. The Classic I/O subsystem was designed with your investment in mind. All components are fully modular and may be installable under power.1 You add I/O interface carriers and I/O interfaces in groups of 8 channels as you need them. The modular design enables you to purchase the exact amount of I/O cards, 8-wide carriers, power/controllers, and 2-wide carriers you need and add more DeltaV I/O as your system grows. Reduced system footprint. The DeltaV system’s state-of-the-art form factor design of the I/O components enables you to mount the I/O interface carrier in a junction box in the field so you significantly reduce the footprint of your equipment and increase valuable control room space for other uses. Decreases installation time and expense. Plug-and-play installation saves money. All Classic I/O components plug into the I/O interface carrier. You can install the I/O interface carriers to manage anticipated growth and postpone the I/O interfaces until you’re ready to install your additional field devices. Phased installation saves time. As soon as you mount the I/O interface carrier, you’re ready to begin installing the field devices. I/O terminal blocks plug directly onto the I/O interface carrier. There is no need to have the I/O cards installed. Installation. Save on wiring expenses by installing Classic I/O in the field, near the actual field devices. Mounting the controller with the I/O further reduces your wiring expenditures by eliminating the need for long runs of multi-cores. The integrated design of the I/O subsystem can eliminate the need for marshaling panels. This saves you even more in your total capital costs. The provision of in-line fuses and bussed power saves on installation costs compared with external fuses and power distribution. Classic I/O terminal block. Keys. Classic I/O interfaces and terminal blocks have I/O function keys. These keys ensure that the correct I/O card is always plugged into the corresponding terminal block. It’s incredibly easy to use and gives you time to do more. 1 Refer to Zone 2 installation instructions (12P2046) and/or Class 1 Division 2 installation instructions (12P1293) for details. This design enables you to initially install Classic I/O quickly and efficiently. When you need to replace an I/O card, the function key design ensures that you Product Data Sheet Classic I/O May 2006—Page 3 TM will always install it correctly. This keying system provides a safety measure by preventing the wrong I/O interface’s being installed. Product Description and Specification Increases productivity. A variety of analog and discrete I/O cards is available to meet your specific requirements. All I/O cards are enclosed in a common form factor that plugs into the I/O interface carrier. The housing is clearly labeled with the enclosed I/O card type. Clearly visible LEDs on the top of the I/O card display the power, error, and status to the channels included in the I/O card. Real-time, online equipment additions. Online addition of new I/O interfaces means your process does not get interrupted. As new equipment is added, the DeltaV Explorer acknowledges it and assigns it basic configuration. I/O Cards We have met ISA G3 corrosion specifications by the careful selection of superior electronic components and the use of conformal coating. For slow pulse applications (< 125 Hz) any discrete input card can be used. The most commonly used discrete input cards for pulse applications are the discrete input 24 VDC. If you’re entering the world of smart plants, then you may be interested in the benefits associated with HART and FOUNDATION fieldbus I/O. For detailed information about these products, refer to the appropriate product data sheet. A Classic I/O card easily plugs into an I/O carrier. Product Data Sheet Classic I/O May 2006—Page 4 TM The following tables list the specifications for the Classic I/O: Common Environmental Specifications for all I/O Interfaces Category Specifications: Storage temperature -40 to 85 °C (-40 to 185 °F) Operating temperature 0 to 60 °C (32 to 140 °F) Relative humidity 5 to 95% , non-condensing • ISA-S71.04-1985 Airborne Contaminants Class G3 • Conformal coating Airborne contaminants Protection rating IP 20, NEMA 12 • Hazardous area/location* • Class 1, Div 2, Groups A, B, C, D, T4 hazardous locations, or ATEX 3 G IIC T4 Shock 10 g ½-sine wave for 11 ms Vibration 1 mm peak-to-peak from 5 to 16 Hz; 0.5 g from 16 to 150 Hz Dimensions H 10.7 cm (4.2 in.) W 4.1 cm (1.6 in.) Depth 10.5 cm (4.1 in.) *Refer to Zone 2 installation instructions (12P2046) and/or Class 1 Division 2 installation instructions (12P1293) for information on installing in hazardous areas. Product Data Sheet Classic I/O May 2006—Page 5 TM Analog I/O Cards Specifications for AI-Card, 8 channel, 1 to 5 VDC Number of channels 8 Isolation Each channel is optically isolated from the system at field to system isolation = 100 VAC (verified by 1700 VDC factory test) Nominal signal range (span) 1 to 5 VDC Full signal range 0.19 to 5.64 VDC, with overrange checking LocalBus current (12 VDC nominal) per card 100 mA typical, 150 mA maximum Field circuit power per card 100 mA (used on card) Input impedance 2 MΩ Accuracy over temperature range 0.1% of span Resolution 16 bits Repeatability 0.05% of span Rolloff frequency -3 dB at 2.7 Hz; -20.5 dB at ½ the sampling frequency Calibration None required Optional fuse 2.0 A Hazardous area/location Class 1, Div 2, Groups A, B, C, D, T4 hazardous locations ATEX 3 G IIC T4 Field wiring Class I, Div 2 Groups A, B, C, D, T4 non-incendive2 3 ATEX 3 G IIC T4 -nL 2 Non-incendive field circuits are designed such that under normal operating conditions energy is limited. The circuit is not capable of igniting the surrounding flammable gas or vapor by opening, shorting or grounding the field wiring. 3 Energy-limited field circuits (-nL) are designed such that any spark or thermal effect produced in test conditions is not capable of causing ignition of given flammable gas or vapor. Product Data Sheet Classic I/O May 2006—Page 6 TM Specifications for AI-Card, 8 channel, 4 to 20 mA Number of channels 8 Isolation Each channel is optically isolated from the system at field to system isolation = 100 VAC (verified by 1700 VDC factory test) Nominal signal range (span) 4 to 20 mA Full signal range 1 to 23 mA, with overrange checking LocalBus current (12 VDC nominal) per card 120 mA typical, 150 mA maximum Field circuit power per card 300 mA maximum at 24 VDC (+10%) Accuracy over temperature range 0.1% of span Resolution 16 bits Repeatability 0.05% of span Rolloff frequency -3 dB at 2.7 Hz; -20.5 dB at ½ the sampling frequency Calibration None required Optional fuse 2.0 A Hazardous area/location Class 1, Div 2, Groups A, B, C, D, T4 hazardous locations ATEX 3 G IIC T4 Field wiring Class 1, Div 2, Groups A, B, C, D, T4 2-wire—non-incendive 4-wire—non-arcing 2-wire— ATEX 3 G IIC T4 -nL 4-wire— ATEX 3 G IIC T4 -nA Product Data Sheet Classic I/O May 2006—Page 7 TM Specifications for AO Card, 8 channel, 4 to 20 mA Number of channels 8 Isolation Each channel is optically isolated from the system at field to system isolation = 100 VAC (verified by 1700 VDC factory test) Nominal signal range (span) 4 to 20 mA Full signal range 1 to 23 mA LocalBus current (12 VDC nominal) per card 100 mA typical, 150 mA maximum Field circuit power per card 300 mA maximum Accuracy over temperature range 0.25% of span Resolution 12 bits Output compliance 20 mA at 21.6 VDC supply into 700 Ω load Calibration Information stored on card. Optional fuse 2.0 A Hazardous area/location Class 1, Div 2, Groups A, B, C, D T4 hazardous locations ATEX 3 G IIC T4 Field wiring Class I, Div 2, Groups A, B, C, D T4 non-incendive ATEX 3 G IIC T4 -nL Product Data Sheet Classic I/O May 2006—Page 8 TM RTD I/O Card Specifications for RTD Input Card, 8 channel RTD channels per card Sensor types LocalBus power rating Repeatability Calibration Resolution Wiring Sensor type Units Temperature range Sensor excitation Common mode rejection Common mode impedance Normal mode rejection rolloff Frequency Open RTD response time Scan time Environmental conditions Temperature Operating Rate of Change Storage Relative humidity Operating Storage 8 2 wire, 3 wire, or 4 wire: Resistance, Pt100, Pt200, Pt500, Ni120, Cu10, user defined 12 VDC, 160 mA 0.05% of span None required 0.03 Degrees C (16 bit) 3 and 4 wire sensors 100 ohm platinum 200 ohm platinum 10 ohm copper Custom RTD available Degrees C Degrees F -200 to 870 Degrees C Constant current source supplied by card 100 dB at 60 Hz > 10 megohms 100 dB at 50/60 Hz, -20dB at ½ the sampling frequency 1 second 1 second (filtering is appropriate to realize a true 1 second detection 0 to 60 Degrees C 1 degree C per minute without performance degradation -40 to 85 degrees C 5 to 95% (non-condensing) 5 to 95% (non-condensing) Hazardous area/location Class 1, Div 2, Groups A, B,C,D, T4 ATEX 3 G IIC T4 Field wiring Class 1, Div 2, Groups A, B,C,D, T4 non-incendive ATEX 3 G IIC T4 -nL Product Data Sheet Classic I/O May 2006—Page 9 TM RTD, ohms Sensor Type Specifications Sensor Type Full Scale Operating Range 25° Reference Accuracy Resistance 0 to 2,000 ohms 0 to 2,000 ohms ± 6.2 ohms ± 0.112 ohms/°C ~0.02 ohms Pt100 -200 to 850°C -200 to 850°C ± 0.5° C ± 0.018° C/°C ~0.05° C Pt200 -200 to 850°C -200 to 850°C ± 0.5° C ± 0.012° C/°C ~0.05° C Pt500 -200 to 850°C -200 to 850°C ± 3.5° C ± 0.063° C/°C ~0.18° C Ni120 -70 to 300°C 70 to 300°C ± 0.2° C ± 0.006° C/°C ~0.02° C Cu10 -30 to 140°C -30 to 140°C ± 1.0° C ± 0.157° C/°C ~0.23° C User defined 0 to 1000 ohms 0 to 1000 ohms ± 0.4 ohms ± 0.009 ohms/°C ~0.05 ohms Temperature Drift Resolution Product Data Sheet Classic I/O May 2006—Page 10 TM Thermocouple/ Millivolt I/O Card Specifications for Thermocouple Input Card, 8 channel Thermocouple or millivolt channels per card 8 Resolution 16 bit Isolation Each channel is optically isolated from the system and factory tested to 1400 VDC. Channels 1, 2, 3, and 4 are isolated from channels 5, 6, 7, and 8 (verified by 1400 VDC factory test). Thermocouples attached to channels 1, 2, 3, and 4 are not electrically isolated and should be within + 0.7 VDC of each other. Thermocouples attached to channels 5, 6, 7, and 8 are not electrically isolated and should be within + 0.7 VDC of each other. Sensor type mV Low level voltage source B, E, J, K, N, R, S, T, uncharacterized Thermocouple LocalBus power rating 12 VDC, 350 mA Repeatability 0.05% of span Rolloff frequency mV -25 dB at 50/60 Hz, -20 dB at ½ the sample frequency –100 at 50/60 Hz, -200 dB at ½ the sample frequency Thermocouple Calibration None required Units Degrees C Degrees F Millivolt range -100 to 100 mV Cold junction compensation Integral terminal block with cold junction compensation. Also, one input channel may be configured to use external cold junction compensation Common mode rejection 100 dB at 60 Hz Common mode impedance > 10 megohms Normal mode rejection 60 dB at 60 Hz Open thermocouple response time 1 second Open circuit detection Yes Product Data Sheet Classic I/O May 2006—Page 11 TM Specifications for Thermocouple Input Card, 8 channel Scan time 1 second (filtering is appropriate to realize a true 1 second detection Environmental conditions Temperature 0 to 60 degrees C 1 Degree C per minute without performance degradation -40 to 85 degrees C Operating Rate of change Storage Relative humidity 5 to 95% (non-condensing) 5 to 95% (non-condensing) Operating Storage Hazardous area/location Class 1, Div 2, Groups A, B, C , D, T4 hazardous location ATEX 3 G IIC T4 Field wiring Class 1, Div 2, Groups A, B, C, D, T4 non-incendive ATEX 3 G IIC T4 -nL Thermocouple Sensor Type Specifications Sensor Type Full Scale Operating Range -100 to 100 mV 25° Temperature Drift Resolution Reference Accuracy Uncharacterized (no linearization, no cold junction compensation.) -100 to 100 mV 0.1 mV ± 0.002 mV/ °C ~ 0.003mV B 250 to 1810° C 500 to 1810° C ± 2.4° C ± 0.056 ° C/ °C ~ 0.18° C E -200 to 1000° C -200 to 1000° C ± 0.6° C ± 0.008° C/ °C ~ 0.07° C J -210 to 1200° C -190 to 1200° C ± 0.8° C ± 0.011° C/ °C ~ 0.05° C K -270 to 1372° C -200 to 1372° C ± 0.5° C ± 0.016° C/ °C ~ 0.18° C N -270 to 1300° C -190 to 1300° C ± 1.0° C ± 0.007° C/ °C ~ 0.10° C R -50 to 1768° C -50 to 1768° C ± 2.1° C ± 0.013° C/ °C ~ 0.14° C S -50 to 1768° C -40 to 1768° C ± 2.2° C ± 0.067° C/ °C ~ 0.24° C T -270 to 400° C -200 to 400° C ± 0.7° C ± 0.001° C/ °C ~ 0.04° C Product Data Sheet Classic I/O May 2006—Page 12 TM mV Sensor Type Specifications Sensor Type Full Scale Operating Range 25° Reference Accuracy Temperature Drift Resolution Low-level voltage -100 to 100 mV -100 to 100 mV 0.1 mV 0.002 mV/° C ~ 0.003 mV° source Isolated Input I/O Card Specifications for Isolated Input Card,4 channel4 Number of channels 4 Isolation CAN/CSA-C22.2 No.1010.1-925 Installation Cat II, Pollution degree 2 Channel to system - 600 VAC double insulation Channel to channel - 600 V basic insulation Each channel is optically isolated from the system and factory tested to 5000 VDC. Each channel is optically isolated from each other and factory tested to 3100 VDC. Dielectric strength Channel to system - 3700 V RMS Channel to channel - 2200 V RMS ADC Resolution 16 bit -3dB Filter Frequency 2.7 Hz DC/50/60 Hz Common Mode Rejection 120 dB Input Impedance 10 M Thermocouple Sensor Types B, E, J, K, N, R, S, T, Uncharacterized RTD Sensor Types 4 5 PT100, PT200, Ni120, Cu10, Resistance, User defined mV and V ranges Refer to following Tables. Input type mix Independently configurable Ambient temperature -40° to 70°C Calibration None required Mounting Assigned slot of I/O carrier LocalBus power rating 12 VDC, 350 mA, no field power required DeltaV version 7.3 is required for this card. Warning: When hazardous live voltages are present on a channel, adjacent channel wiring must be inaccessible. Product Data Sheet Classic I/O May 2006—Page 13 TM Isolated Input Card, Thermocouple and MilliVolt Input Specifications Item Specification Linearization error 0.003% Full Scale Cold Junction Compensation Accuracy 1.0°C Cold Junction Compensation types Off, local, remote Cold Junction Compensation range -40 to 85°C Temperature scale ITS90 Open circuit detection (Thermocouple only) 0.4 mA DC Detection time 1 second Isolated Input Thermocouple Sensor Type Specifications Sensor Types 25°C Reference Accuracy Temperature Drift B 0.8° C 0.116 ° C/ °C E 0.6° C J Nominal Resolution Full Scale Operating Range 0.09° C 250 to 1810° C 500 to 1810° C 0.004° C/ °C 0.05° C -200 to 1000° C -200 to 1000° C 0.6° C 0.005° C/ °C 0.06° C -210 to 1200° C -190 to 1200° C K 0.7° C .013° C/ °C 0.05° C -270 to 1372° C -200 to 1372° C N 0.8° C .015° C/ °C 0.05° C -270 to 1300° C -190 to 1300° C R 0.9° C .083° C/ °C 0.06° C -50 to 1768° C 0 to 1768° C S 0.9° C .095° C/ °C 0.08° C -50 to 1768° C 0 to 1768° C T 0.3° C .025° C/ °C 0.04° C -270 to 400° C -200 to 400° C 0.05 mV .0003 mV/ °C .0031 mV -100 to 100 mV -100 to 100 mV Uncharacterized no linearization or CJC Product Data Sheet Classic I/O May 2006—Page 14 TM Isolated Input Card, RTD, ohms Input Specifications Item Specification Measurement configurations 2, 3, and 4 wire Excitation current 100 µA DC Temperature scale ITS90 Open sensor detection time 1 second Short circuit detection time 1 second Pt 100 and Pt 200 alpha 0.00385 Isolated Input Card, RTD, ohms Input Range Specifications Sensor Type Pt100 25°C Reference Accuracy ± 0.5° C Temperature Drift Resolution Sensor Input Range ± 0.018° C/°C 0.05° C -200 to 850° C Pt200 ± 0.5° C ± 0.012° C/°C 0.05° C -200 to 850° C Ni120 ± 0.2° C ± 0.006° C/°C 0.02° C -70 to 300° C Cu10 ± 1.0° C ± 0.076° C/°C 0.23° C -30 to 140° C Resistance ± 0.5 ohms ± 0.018 ohms/°C 0.02 ohms 1 to 1000 ohm Product Data Sheet Classic I/O May 2006—Page 15 TM Isolated Input Card, Voltage Input Range Specifications Sensor Type Sensor Range 0-5V 0-5V 0 - 10 V 0 - 10 V 1-5V 25°C Reference Accuracy ± 0.005 V Temperature Drift Maximum Resolution ± 0.0002 V° C 0.00009 V ± 0.010 V ± 0.0004 V° C 0.00016 V 1-5V ± 0.0005 V ± 0.0002 V° C 0.00009 V 1V ±1V ± 0.0025 V ± 0.0002 V° C 0.00015 V 5V ±5V ± 0.005 V ± 0.0002 V° C 0.00017 V 10 V ± 10 V ± 0.010 V ± 0.0004 V° C 0.0003 V Product Data Sheet Classic I/O May 2006—Page 16 TM High-Density Discrete I/O Cards Specifications for DI Card, 32 channel, 24 VDC, Dry Contact 6 Number of channels 32 Isolation Each channel is optically isolated from the system at 250 VAC (No channel-to-channel isolation) Detection level for On > 2 mA Detection level for Off < 0.25 mA Input impedance 5K ohm (approximate) LocalBus current (12 VDC nominal) per card 50 mA typical, Field circuit power per card 150 mA at 24 VDC Return Uses common return Terminal block 32-screw termination block Hazardous areas/location Class 1 Div 2, Groups A, B, C, D, T4 hazardous location ATEX 3 G IIC T4 Field wiring Class 1, Div 2, Groups A, B, C, D, T4 non-arcing6 ATEX 3 G IIC T4 -nA7 75 mA maximum Non-arcing field circuits are designed so that ignition does not occur during normal operation. Non-sparking circuits (-nA) are designed to minimize the risk of occurrence of arcs, sparks, or hot spots capable of creating ignition hazards during normal operation. Normal operation excludes the removal or insertion of field wiring with circuits energized. 7 Product Data Sheet Classic I/O May 2006—Page 17 TM Specifications for DO Card, 32 channel, 24 VDC, High Side Number of channels 32 Isolation Each channel is optically isolated from the system at 250 VAC (No channel-to-channel isolation) Output range 24 VDC ± 10% Output rating 100 mA per channel Off-state leakage 0.1 mA maximum LocalBus current (12 VDC nominal) per card 100 mA typical, Field circuit power per card 3.2 A at 24 VDC per I/O interface Return Uses common return Terminal block 32-screw termination block Hazardous area/location Field wiring 150 mA maximum Class 1, Div 2, Groups A, B, C, D, T4 hazardous location ATEX 3 G IIC T4 Class 1, Div 2, Groups A, B, C, D, T4 non-arcing ATEX 3 G IIC T4 -nA Product Data Sheet Classic I/O May 2006—Page 18 TM Discrete I/O Cards Specifications for DI Card, 8 channel, 24 VDC, Dry Contact Number of channels 8 Isolation Each channel is optically isolated from the system at 250 VAC Detection level for On > 2.2 mA Detection level for Off < 1 mA Output Impedance 5 KΩ (approximate) LocalBus current (12 VDC nominal) per card 75 mA typical, Field circuit power per card 40 mA at 24 VDC Optional fuse 2.0 A Hazardous area/location Class 1, Div 2, Groups A, B, C, D, T4 hazardous location ATEX 3 G IIC T4 Field wiring Class 1, Div 2, Groups A, B, C, D, T4 non-incendive ATEX 3 G IIC T4 -nL 100 mA maximum Specifications for DI Card, 8 channel, 24 VDC, Isolated Number of channels 8 Isolation Each channel is optically isolated from the system at 250 VAC and from other channels at 150 VAC Detection level for On > 10 VDC Detection level for Off < 5 VDC Input impedance 5 mA at 24 V LocalBus current (12 VDC nominal) per card 75 mA typical, Field circuit power per card None Optional fuse 2.0 A Hazardous area/location Class 1, Div 2, Groups A, B, C, D, T4 hazardous location ATEX 3 G IIC T4 Field wiring Class 1, Div 2, Groups A, B, C, D, T4 non-arcing ATEX 3 G IIC T4 -nA 100 mA maximum Product Data Sheet Classic I/O May 2006—Page 19 TM Specifications for DI Card, 8 channel, 120 VAC, Isolated Number of channels 8 Isolation Each channel is optically isolated from the system at 250 VAC and from other channels at 150 VAC Detection level for On 84 to 130 VAC Detection level for Off 0 to 34 VAC Input load (contact cleaning) 2 mA at 120 VAC Input Impedance 60 KΩ LocalBus current (12 VDC nominal) per card 75 mA typical, Field circuit power per card None Optional fuse 2.0 A Hazardous area/location Class 1, Div 2, Groups A, B, C, D T4 hazardous location Field wiring Class 1, Div 2, IIC T4 non-arcing 100 mA maximum Product Data Sheet Classic I/O May 2006—Page 20 TM Specifications for DI Card, 8 channel, 120 VAC, Dry Contact Number of channels 8 Isolation Each channel is optically isolated from the system at 250 VAC Detection level for On > 1.4 mA Detection level for Off < 0.56 mA Output Impedance 60 KΩ LocalBus current (12 VDC nominal) per card 75 mA typical, Field circuit power per card 15 mA at 120 VAC Optional fuse 2.0 A Hazardous area/location Class 1, Div 2, Groups A, B, C, D T4 hazardous location Field wiring Class 1, Div 2 IIC T4 non-arcing 100 mA maximum Specifications for DI Card, 8 channel, 230 VAC, Isolated Number of channels 8 Isolation Each channel is optically isolated from the system at 250 VAC Detection level for On 168 to 250 VAC Detection level for Off 0 to 68 VAC Input load (contact cleaning) 1 mA at 230 VAC Input impedance 238 KΩ LocalBus current (12 VDC nominal) per card 75 mA typical, Field circuit power per card None Optional fuse 2.0 A Hazardous area/location Class 1, Div 2, Groups A. B, C, D T4 hazardous location Field wiring Class 1, Div 2 IIC T4 non-arcing 100 mA maximum Product Data Sheet Classic I/O May 2006—Page 21 TM Specifications for DI Card, 8 channel, 230 VAC, Dry Contact Number of channels 8 Isolation Each channel is optically isolated from the system and from other channels at 250 VAC Detection level for On > 0.71 mA Detection level for Off < 0.28 mA Output impedance 238 KΩ LocalBus current (12 VDC nominal) per card 75 mA typical, Field circuit power per card 7 mA at 230 VAC Optional fuse 2.0 A Hazardous area/location Class 1, Div 2, Groups A, B, C, D T4 hazardous location Field wiring Class 1, Div 2 IIC T4 non-arcing 100 mA maximum Product Data Sheet Classic I/O May 2006—Page 22 TM Specifications for DO Card, 8 channel, 120/230 VAC, Isolated Number of channels 8 Isolation Each channel is optically isolated from system at 250 VAC and from other channels at 150 VAC Output range 20 to 250 VAC Output rating 1.0 A continuous per channel; 2.0 A maximum per card up to 60 C° (140 F°) 3.0 A maximum per card up to 50 C° (122 F°) Off state leakage 2 mA maximum at 120 VAC 4 mA maximum at 230 VAC LocalBus current (12 VDC nominal) per card 100 mA typical, Field circuit power per card None Configurable channel types: Output 150 mA maximum Discrete output Output stays in last state submitted by the controller. Momentary output Output is active for a pre-configured time period (100 ms to 100 s). Continuous pulse output Output is active as a percentage of a pre-configured base time period (100 ms to 100 s). Resolution = 5 ms Optional fuse 2.0 A Hazardous area/location Class 1, Div 2, Groups A, B, C, D T4 hazardous location Field wiring Class 1, Div 2 IIC T4 non-arcing Product Data Sheet Classic I/O May 2006—Page 23 TM Specifications for DO Card, 8 channel, 120/230 VAC, High Side8 8 Number of channels 8 Isolation Each channel is optically isolated from the system at 250 VAC Output range 20 to 250 VAC Output rating 1.0 A continuous per channel; 2.0 A maximum per card up to 60 C° (140 F°) 3.0 A maximum per card up to 50 C° (122 F°) Off state leakage 2 mA maximum at 120 VAC 4 mA maximum at 230 VAC LocalBus current (12 VDC nominal) per card 100 mA typical, Field circuit power per card 3.0 A at 120 VAC or 230 VAC Configurable channel types: Output 150 mA maximum Discrete output Output stays in last state submitted by the controller Momentary output Output is active for a pre-configured time period (100 ms to 100 s). Continuous pulse output Output is active as a percentage of a pre-configured base time period (100 ms to 100 s). Resolution = 5 ms Optional fuse 2.0 A Hazardous area/location Class 1, Div 2, Groups A, B, C, D T4 hazardous location Field wiring Class 1, Div 2 IIC T4 non-arcing High-side means the output signal is switched on the positive leg. Switching on the positive leg avoids current in field wiring when there is no output signal. Product Data Sheet Classic I/O May 2006—Page 24 TM Specifications for DO Card, 8 channel, 24 VDC, Isolated Number of channels 8 Isolation Each channel is optically isolated from the system at 250 VAC and from other channels at 150 VAC Output range 2 VDC to 60 VDC Output rating 1.5 A Off state leakage 1.2 mA maximum LocalBus current (12 VDC nominal) per card 100 mA typical, Field circuit power per card None Configurable Channel Types: Output 150 mA maximum Discrete output Output stays in last state submitted by the controller. Momentary output Output is active for a pre-configured time period (100 ms to 100 s). Continuous pulse output Output is active as a percentage of a pre-configured base time period (100 ms to 100 s). Resolution = 5 ms Hazardous area/location Class 1, Div 2, Groups A, B, C, D, T4 hazardous locations ATEX 3 G IIC T4 Field wiring Class I, Div 2 Groups A, B, C, D, T4 non-arcing ATEX 3 G IIC T4 -nA Product Data Sheet Classic I/O May 2006—Page 25 TM Specifications for DO Card, 8 channel, 24 VDC, High Side Number of channels 8 Isolation Each channel is optically isolated from the system at 100 VAC Output range 2 VDC to 60 VDC Output rating 1.0 A continuous per channel; 3.0 A maximum per I/O Interface Off state leakage 1.2 mA maximum LocalBus current (12 VDC nominal) per card 100 mA typical, Field circuit power per card 3.0 A at 24 VDC per I/O Interface Configurable channel types: Output 150 mA maximum Discrete output Output stays in last state submitted by the controller. Momentary output Output is active for a pre-configured time period (100 ms to 100 s). Continuous pulse output Output is active as a percentage of a pre-configured base time period (100 ms to 100 s). Resolution = 5 ms Optional fuse 2.0 A Hazardous area/location Class 1, Div 2, Groups A, B, C, D, T4 hazardous locations ATEX 3 G IIC T4 Field wiring Class I, Div 2 Groups A, B, C, D, T4 non-arcing ATEX 3 G IIC T4 -nA Product Data Sheet Classic I/O May 2006—Page 26 TM I/O Terminal Blocks A variety of I/O terminal blocks is available to meet specific functionality and environmental requirements. I/O terminal blocks and I/O cards used together are equipped with function and field wiring protection keys to ensure that only the I/O card and I/O terminal block that match functionally can be plugged into each other. The terminal block keys can be preset to speed installation. For field devices that are located in an intrinsically safe zone, or discrete field devices that require more than the maximum specified current, standard mass terminated interfaces are provided with 10-, 16-, or 24-pin connections to allow mass termination cable connection to intermediary panels. The systems integrator usually installs these panels. The low-level signals are conducted over 0.093 mm² (28 AWG) ribbon cable or round instrument cable. For field devices requiring external power, the 4-wire I/O terminal block is available. This particular I/O terminal block is used in conjunction with the AI, 420 mA card. Function keys 24 pin 10 pin 16 pin Standard mass terminated interfaces. Product Data Sheet Classic I/O May 2006—Page 27 TM The following tables list specifications for I/O and mass termination blocks: Specifications for I/O Terminal Blocks Voltage rating Varies for card type Maximum current Varies for card type Hazardous area/location • • Class 1, Div 2, Groups A, B, C, D T4 hazardous locations ATEX 3 G IIC T4 Specifications for Mass Terminal Blocks Models 10-pin mass termination block 16-pin mass termination block 24-pin mass termination block Maximum current 1 A per I/O Channel (16-pin) 1 A per cable (10-pin, 24-pin) Voltage rating 30 VDC between non-connected signals Maximum cable length 4 m. (13.1 ft.) Key position Set the key position based on I/O card type. Factory settings: 10-pin: B6 16-pin: A1 24-pin: A3 Hazardous area/location • • Class 1, Div 2, Groups A, B, C, D T4 hazardous locations ATEX 3 G IIC T4 Product Data Sheet Classic I/O May 2006—Page 28 TM Options The table below lists Classic I/O and terminal block compatibility: I/O Card – Terminal Block Compatibility I/O Card I/O Card Keying Recommended I/O Terminal Block Optional I/O Terminal Block AI, 8-channel, 4–20 mA A1 I/O terminal block AI, 8-channel, 1–5 VDC AO, 8-channel,4–20 mA A3 A4 4-wire I/O terminal block I/O terminal block Isolated Input Card C2 DI, 8-channel, 24 VDC, Isolated DI, 8-channel, 24 VDC, dry contact B2 Isolated Input Terminal Block I/O terminal block Fused I/O terminal block 4-wire I/O terminal block 16-pin mass termination block (2-wire connection) 24-pin mass termination block Fused I/O terminal block 16-pin mass termination block NA B1 Fused I/O terminal block DI, 8-channel, 120 VAC, isolated DI, 8-channel, 120 VAC, dry contact DI, 8-channel, 230 VAC, isolated DI, 8-channel, 230 VAC, dry contact DO, 8-channel, 120 VAC/230 VAC, isolated DO, 8-channel, 120 VAC/230 VAC, high side DO, 8-channel, 24 VDC, isolated DO, 8-Channel, 24 VDC, High Side E4 I/O terminal block Fused I/O terminal block 16-pin mass termination block I/O terminal block 16-pin mass termination block Fused I/O terminal block E1 Fused I/O terminal block I/O terminal block E5 I/O terminal block Fused I/O terminal block E2 Fused I/O terminal block I/O terminal block F4 I/O terminal block Fused I/O terminal block F1 Fused I/O terminal block I/O terminal block B5 I/O terminal block B6 Fused I/O terminal block Fused I/O terminal block 16-pin mass termination block I/O terminal block 10-pin mass termination block 16-pin mass termination block Product Data Sheet Classic I/O May 2006—Page 29 TM Ordering Information Model Number Description VE4001S2T1B1 Discrete Input Card: 8 Channels, 24Vdc, Isolated, Standard I/O Termination Block VE4001S2T1B2 Discrete Input Card: 8 Channels, 24Vdc, Isolated, Fused I/O Termination Block VE4001S2T1B3 Discrete Input Card: 8 Channels, 24Vdc, Isolated, 16-Pin Mass I/O Termination Block VE4001S2T2B1 Discrete Input Card: 8 Channels, 24Vdc, Dry Contact, I/O Termination Block VE4001S2T2B2 Discrete Input Card: 8 Channels, 24Vdc, Dry Contact, Fused I/O Termination Block VE4001S2T2B3 Discrete Input Card: 8 Channels, 24Vdc, Dry Contact, 16-Pin Mass I/O Termination Block VE4001S2T2B4 Discrete Input Card: 32 Channels, 24 Vdc, Dry Contact, Termination Block VE4001S3T1B1 Discrete Input Card: 8 Channels, 120Vac, Isolated, I/O Termination Block VE4001S3T1B2 Discrete Input Card: 8 Channels, 120Vac, Isolated, Fused I/O Termination Block VE4001S3T2B1 Discrete Input Card: 8 Channels, 120Vac, Dry Contact, I/O Termination Block VE4001S3T2B2 Discrete Input Card: 8 Channels, 120Vac, Dry Contact, Fused I/O Termination Block VE4001S4T1B1 Discrete Input Card: 8 Channels, 230Vac, Isolated, I/O Termination Block VE4001S4T1B2 Discrete Input Card: 8 Channels, 230Vac, Isolated, Fused I/O Termination Block VE4001S4T2B1 Discrete Input Card: 8 Channels, 230Vac, Dry Contact, I/O Termination Block VE4001S4T2B2 Discrete Input Card: 8 Channels, 230Vac, Dry Contact, Fused I/O Termination Block VE4002S1T1B1 Discrete Output Card: 8 Channels 24Vdc, Isolated, I/O Termination Block VE4002S1T1B2 Discrete Output Card: 8 Channels 24Vdc, Isolated, Fused I/O Termination Block VE4002S1T1B3 Discrete Output Card: 8 Channels 24Vdc, Isolated, 16-Pin Mass I/O Termination Block VE4002S1T2B1 Discrete Output Card: 8 Channels 24Vdc, High Side, I/O Termination Block VE4002S1T2B2 Discrete Output Card: 8 Channels 24Vdc, High Side, Fused I/O Termination Block Product Data Sheet Classic I/O May 2006—Page 30 TM Ordering Information (continued) VE4002S1T1B1 Discrete Output Card: 8 Channels 24Vdc, Isolated, I/O Termination Block VE4002S1T1B2 Discrete Output Card: 8 Channels 24Vdc, Isolated, Fused I/O Termination Block VE4002S1T1B3 Discrete Output Card: 8 Channels 24Vdc, Isolated, 16-Pin Mass I/O Termination Block VE4002S1T2B1 Discrete Output Card: 8 Channels 24Vdc, High Side, I/O Termination Block VE4002S1T2B2 Discrete Output Card: 8 Channels 24Vdc, High Side, Fused I/O Termination Block VE4002S1T2B3 Discrete Output Card: 8 Channels 24Vdc, High Side, 16-Pin Mass I/O Termination Block VE4002S1T2B4 Discrete Output Card: 8 Channels 24Vdc, High Side, 10-Pin Mass I/O Termination Block VE4002S1T2B5 Discrete Output Card, 32 Channels, 24Vdc, High Side, I/O Termination Block VE4002S2T1B1 Discrete Output Card: 8 Channels 115/230Vac, Isolated, I/O Termination Block VE4002S2T1B2 Discrete Output Card: 8 Channels 115/230Vac, Isolated, Fused I/O Termination Block VE4002S2T2B1 Discrete Output Card: 8 Channels 115/230Vac, High Side, I/O Termination Block VE4002S2T2B2 Discrete Output Card: 8 Channels 115/230Vac, High Side, Fused I/O Termination Block VE4003S2B1 Analog Input Card: 8 Channels 4-20 mA, HART, I/O Termination Block VE4003S2B2 Analog Input Card: 8 Channels 4-20 mA, HART, Fused I/O Termination Block VE4003S2B3 Analog Input Card: 8 Channels 4-20 mA, HART, 4-wire I/O Termination Block VE4003S2B4 Analog Input Card: 8 Channels 4-20 mA, HART, 16-Pin Mass I/O Termination Block VE4003S3B3 Analog Input Card: 8 Channels 1-5 Vdc, 4-wire I/O Termination Block VE4003S3B4 Analog Input Card: 8 Channels 1-5 Vdc, 16-Pin Mass I/O Termination Block VE4003S3B5 Analog Input Card: 8 Channels 1-5 Vdc, 24-Pin Mass I/O Termination Block VE4003S4B1 Analog Input Card: 8 Channels, mV Ranges, I/O Termination Block VE4003S5B1 Analog Input Card: 8 Channels Thermocouple, CJC Termination Block Product Data Sheet Classic I/O May 2006—Page 31 TM Ordering Information (continued) VE4003S6B1 Analog Input Card: 8 Channels RTD, RTD Termination Block VE4003S7B1 Isolated Input Card , 4 Isolated Channels for T/C, RTD, mv, or volts; Isolated Input terminal Block VE4005S2B1 Analog Output Card: 8 Channels 4-20 mA, HART, I/O Termination Block VE4005S2B2 Analog Output Card: 8 Channels 4-20 mA, HART, Fused I/O Termination Block VE4005S2B3 Analog Output Card: 8 Channels 4-20 mA, HART, 16-Pin Mass I/O Termination Block Prerequisites DeltaV version 7.3 is required for 4-channel isolated card. To locate a sales office near you, visit our website at: www.EasyDeltaV.com/reach Asia Pacific: Europe, Middle East: North America, Latin America: …or call us at: 65.777.8211 41.41.768.6111 +1 800.833.8314 or +1 512.832.3774 For large power, water, and wastewater applications contact Power and Water Solutions at: www.emersonprocess-powerwater.com …or call us at: Asia Pacific: Europe, Middle East, Africa: North America, Latin America: 65.777.8211 48.22.630.2443 +1 412.963.4000 ©Fisher-Rosemount Systems, Inc. 1996—2006 All rights reserved. DeltaV, the DeltaV design, SureService, the SureService design, SureNet, the SureNet design, and PlantWeb are marks of one of the Emerson Process Management group of companies. All other marks are property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warrantees or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the design or specification of such products at any time without notice. Product Data Sheet DeltaV Control Network Hardware April 2006—Page 1 TM DeltaV Control Network Hardware The standards-based, high-performance DeltaV Control Network is easy to install and maintain. Easy to use Scalable and cost-effective Flexible Redundant Introduction Your control network is the backbone of your system. The DeltaV Control Network is a standard Ethernet network dedicated to the DeltaV system. You interconnect the DeltaV workstations and the controllers using the Control Network. The Control Network is a dual-speed 10/100BaseT network. CAT 5 screened (ScTP) twisted-pair cable connects each node to the hub or switch. The DeltaV system supports a specific set of network hubs and switches for the DeltaV Control Network (see the ordering information included in this document for details of the specific control network devices we support.) Benefits Plug-and-play components. You can expand the network easily; just plug in another workstation or controller and it is recognized by the system. Product Data Sheet DeltaV Control Network Hardware April 2006—Page 2 TM Standard compliance. Network components are compliant with standards such as IEEE, EMC and CSA. Installation under power. You can install and remove nodes under power. Hubs and switches make a convenient attachment point for new nodes: no breaking of existing cables or failover issues in a redundant system. Network diagnostics. On the managed switches you can use software diagnostics to verify proper communication-line health. The LEDs on each individual hub/switch provide health status information. Off-the-shelf products. DeltaV systems use the highest-quality third-party products to ensure reliability. Scalable in small increments. The DeltaV system provides a package with very low initial cost. You are able to expand the system readily and economically by adding hardware incrementally to your system. Further, the Control Software comes with different sizing and functionality options tailored to your needs. Fast communication. The hub is used for electrical connectivity of the networked system. It is a passive device that is invisible to network nodes. The switch is an active device and provides higher performance than the hub. It is also invisible to network nodes. Redundant. The Control Network is a fully redundant communication network. Nodes may also be connected using a simplex network but this is not a recommend practice. Control Network connections Product Data Sheet DeltaV Control Network Hardware April 2006—Page 3 TM Product Description and Specification The DeltaV Control Network is configured in a star topology. Other network configurations are not supported. Hubs and Switches The Control Network can use one or more Ethernet hubs or switches for communications connections. To be supported by Emerson Process Management, the DeltaV control network must be set up using the network equipment listed in the ordering section (or using the 3COM equipment previously sold by Emerson Process Management). Wiring The maximum Control Network cable length from the hub/switch to a node is 100m (330 ft). For longer distances, use a fiber-optic solution. A workstation, a hub, and a controller can be connected with 10BaseT Ethernet. If a switch is used, they can be connected using 10/100BaseT Ethernet. A workstation contains two Ethernet interface ports, providing a simplex or redundant 10BaseT or 100BaseT connection to the Control Network. The MD controller provides a redundant 10/100 BaseT (8-pin RJ45) port. Controllers prior to the MD run 10BaseT Ethernet. Ethernet Cable The DeltaV system requires the use of Category 5 screened (ScTP) cable for the 10/100BaseT dualspeed network. Fiber-optic Wiring Because fiber-optic cables do not conduct electricity, they should be used in connections between buildings or in plant areas where electromagnetic interference is present. For more information on wiring, please see the DeltaV Network Hardware Configuration whitepaper. Fiber-optic cabling should also be used where wire runs are longer than 100 meters (330 ft). Product Data Sheet DeltaV Control Network Hardware April 2006—Page 4 TM Ordering Information 10/100 Unmanaged Switches When ordering, please make sure to use the model number for destination country. The appropriate electrical connectors will be selected for compatibility with local power requirements. Note The switches in this section are low port density, unmanaged switches intended for use in smaller DeltaV systems containing up to 12-15 network devices. They are offered to replace the network hubs that are no longer available. For larger systems, please use the managed switches in the next section. It is possible to use these Allied Telesyn switches in the same network as the Cisco switches and any existing 3COM devices. (For detailed technical information please see www.alliedtelesyn.com). This unit comes with a rack mount kit and can be installed on 19” rack rails. The Fiber-optic to Copper Ethernet switch was developed for use on class 1 remote I/O to provide a currentlimited fiber-optic link to IS-classed areas. It can also be used as an unmanaged switch on the DeltaV communications network for connections between controllers and DeltaV workstations. VE6019 Fiber-optic to Copper Ethernet Switch Description Ports Power Cabling Front panel LEDs Environmental Dimensions (WxHxD) Weight Protection Class EMC: Safety: ATEX: FM: NAMUR Specifications 4 x10/100BASE-TX, Twisted-pair cable, RJ45 connector, auto-crossing, autonegotiation 1 x 100BASE –FX, Multi-mode cable, MT-RJ connector Operating voltage 24VDC (18 to 32VDC) Current consumption 24 VDC 250mA max Redundant power connections Twisted pair (TP) 0-100 m Muiltmode fiber (MM) 62.5.125 µm 0-2000m 11dB link budget at 1300 nm A=4 dB/km, 3dB reserve, B= 500MHz x km Power, link status, collision/duplex and speed Operating temp -40 to +70 oC Storage Temp -40 to +85 oC ISA 74.04 G3 Airborne contaminates 35mm x 100mm x 114mm Mounting DIN rail 35MM 206g IP20 EN 61326 with Class A emissions, Annex A immunity CSA-C22.2 No 1010.1-92 EN 50021:1999 Zone 2, fiber port IS Draft IEC 60079-28:2005 Part 28 (Protection of equipment and transmission systems using optical radiation) 3611 Class1 Div2, Class 1 Zone 2 NE21 Product Data Sheet DeltaV Control Network Hardware April 2006—Page 5 TM Description Model Number Fiber-optic to Copper Ethernet Switch VE6019 8-Port 10/100BASE-TX Ethernet Switch VE6017F0P1 North American power cord VE6017F0P2 United Kingdom power cord Allied Telesyn AT-FS708 switch VE6017F0P3 European power cord VE6017F0P4 Australian power cord 8-Port 10/100BASE-TX Ethernet Switch (with 100BASE-FX port supports up to 2KM of fiber.) VE6017F1P1 North American power cord VE6017F1P2 United Kingdom power cord VE6017F1P3 European power cord Allied Telesyn AT-FS 709FC VE6017F1P4 Australian power cord Product Data Sheet DeltaV Control Network Hardware April 2006—Page 6 TM 10/100 Managed Switches The Cisco managed switches listed below are intended for use in larger DeltaV networks (greater than 15 nodes) and in any DeltaV network where a managed switch network is desired. These switches can be installed on a DeltaV system containing SMC switches or existing 3COM switches. DeltaV supports only a specific version of Cisco switch software, depending on the switch type. DeltaV requires a specific configuration of the switch that is different from the Cisco default configuration. All Cisco switches shipped from Emerson have the correct software version installed and have been pre-configured per our specifications. Any switch supplied by others must have the software version changed to our supported version and configured per the instructions in DeltaV Books Online to be supported by Emerson Process Management. Note The Catalyst® 2950- 24 is a 1-rack unit (RU) stackable** switch providing 24 10/100 ports. It comes with a rack mount kit. The Catalyst® 2950C- 24 is a 1-rack unit (RU) stackable** switch providing 24 10/100 ports and two fixed 100BASE-FX uplink ports. It comes with a rack mount kit. Description 24-Port 10/100BASE-TX Fast Ethernet Switch Model Number VE6012P1 North American power cord VE6012P2 United Kingdom power cord Catalyst 2950-24 - Cisco Software version supported 12.1-13.EA1c* 24-Port 10/100BASE-TX Fast Ethernet Switch with two 100BASE-FX MTRJ uplinks VE6012P3 European power cord VE6012P4 Australian power cord VE6013P1 North American power cord VE6013P2 United Kingdom power cord Catalyst 2950C – Cisco software version supported 12.1-13.EA1c* VE6013P3 European power cord VE6013P4 Australian power cord Product Data Sheet DeltaV Control Network Hardware April 2006—Page 7 TM 10/100 Managed Switches (continued) Description 24-Port 100BASE-FX Fiber-Optic Switch Model Number VE6014P1 North American power cord VE6014P2 United Kingdom power cord Catalyst 3550 24 FX SMI – Cisco software version supported 12.1-13.EA1c* 8-Port 10/100BASE-TX Fast Ethernet Switch with one 100BASE-FX port VE6014P3 European power cord VE6014P4 Australian power cord VE6015P1 North American power cord VE6015P2 United Kingdom power cord Catalyst 2940 VE6015P3 European power cord VE6015P4 Australian power cord Note The 3550 switch is going end-of-life in May 2006. The replacement switch is the Catalyst 3750-24FS –VE6018 listed below. The Catalyst® 3550 24 FX SMI is a 1-rack unit (RU) stackable**, multilayer switch providing 24 100BASE-FX multimode fiber ports (the 2 GBIC-based Gigabit Ethernet ports are unpopulated and are not supported with the DeltaV system). It comes with a rack mount kit. The Catalyst® 2940 switch is a small, standalone, managed switch with eight Fast Ethernet ports and a single integrated Fast Ethernet FX Fiber uplink (the 1000Base-X slot is not supported in the DeltaV system). The switches are designed to be used outside the wiring closet in the end-user workspace with easy wall or underthe-desk mounting. (The unit is not designed for 19” rack mounting—it requires a shelf or other mounting arrangement if rack mounting is required.) An optional cable guard is available from Cisco to secure the Ethernet cables and switch. Product Data Sheet DeltaV Control Network Hardware April 2006—Page 8 TM 10/100/1000 (Gigabit) Managed Switches The DeltaV system supports gigabit connections only between switches. Connections between workstations and controllers are still 100MB. The Cisco 3750 series Gigabit Switches Description 24-Port 100Base-FX Fiber-Optic Switch with 2 1-Gigabit Interface Converter Ethernet ports Model Number VE6018P1 North American power cord VE6018P2 United Kingdom power cord VE6018P3 European power cord Catalyst 3750-24FS –Cisco software version supported 12.2.(25)SEB2 24-Port 10/100Base-TX Fast Ethernet Switch with 2 slots for Gigabit Transceivers VE6018P4 Australian power cord VE6021P1 North American power cord VE6021P2 United Kingdom power cord VE6021P3 European power cord Cisco 3750-24-TS-S 12-Slot Gigabit Switch Requires any combination of Cisco transceiver modules listed below plugged into slots. VE6021P4 Australian power cord VE6022P1 North American power cord VE6022P2 United Kingdom power cord VE6022P3 European power cord Cisco 3750G12S-S VE6022P4 Australian power cord Product Data Sheet DeltaV Control Network Hardware April 2006—Page 9 TM 10/100/1000 (Gigabit) Transceivers 1000BASE-T small form-factor pluggable transceiver with RJ-45 connector Description Model Number Gigabit Transceiver Module Up to 550 meter of fiber-optic cable. VE6023 Cisco GLC-SX-MM Gigabit Transceiver Module Up to 10 kilometers of fiber-optic cable VE6024 Cisco GLC-LH-SM Gigabit Transceiver Module Up to 100 meters of copper cable. VE6025 Cisco GLC-T Product Data Sheet DeltaV Control Network Hardware April 2006—Page 10 TM Hubs This hub is offered for use in very small DeltaV systems of 3-5 nodes, usually a demo or training system. If it is used in a system installed in an operating facility, special installation is required to properly connect the CAT5 cable shield to a ground bar because this device does not ground cable shields via the power cord ground. These hubs can be mixed with SMC, Cisco or existing 3COM network devices. Description Model Number 8 port 10Base-T Hub VE6001P1 (3Com® OfficeConnect® Ethernet Hub 8) Cabling Description MTRJ-MRTJ Fiber-Optic Crossover Cable for Cisco switches; 3 feet long Model Number VE6104 Picture unavailable Note The Fiber-optic crossover cable is used to connect the VE6014 switch to the fiber port on the VE6013 or VE6015. The VE6014 has no Cu ports and must connect through a device with fiber and Cu ports. Product Data Sheet DeltaV Control Network Hardware April 2006—Page 11 TM * Versions are correct as of the latest revision of this document but are subject to change without notice. If switches are supplied by others, they must have their software versions flashed to the supported version and they must be configured specifically for use with the DeltaV system per the instructions in our documentation. Please confirm latest supported software versions with your DeltaV sales office before providing equipment not purchased from Emerson Process Management. ** These units are “stacked” by using standard CAT5 or Fiber MTRJ cables on the front panel connections. A single 100MB connection provides sufficient bandwidth to interconnect these switches in a DeltaV system. DeltaV supports Cisco EtherChannel connections if more bandwidth is desired. Note that “stacking” these devices reduces the available front panel connections by one port for each “stacked” connection. To locate a sales office near you, visit our website at: www.EasyDeltaV.com/reach …or call us at: Asia Pacific: Europe, Middle East: North America, Latin America: 65.777.8211 41.41.768.6111 +1 800.833.8314 or +1 512.832.3774 For large power, water, and wastewater applications contact Power and Water Solutions at: www.emersonprocess-powerwater.com …or call us at: Asia Pacific: Europe, Middle East, Africa: North America, Latin America: 65.777.8211 48.22.630.2443 +1 412.963.4000 (c) 1996-2006 Fisher-Rosemount Systems, Inc. All rights reserved DeltaV, the DeltaV design, SureService, the SureService design, SureNet, the SureNet design, and PlantWeb are marks of one of the Emerson Process Management group of companies. All other marks are property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warrantees or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the design or specification of such products at any time without notice. Product Data Sheet DeltaV Operate March 2006—Page 1 TM DeltaV Operate You can easily manage your process with DeltaV Operate. Powerful operator interface, optionally up to four monitors Alarms prioritized by user Secure, standard operating desktop Intuitive graphics configuration Introduction Are you tired of cryptic display configuration? Do you want to operate your process control system with a user-friendly interface that has full-function graphics, real-time and historical trending capabilities, process alarms prioritized by the user, and system-wide, built in security? Use the standard operating desktop or modify it to fit your specific operational philosophies and work preferences. Take advantage of single-click access to graphics, directories, and other applications. Display configuration is simply a mouse click away. Use standard tools such as cut, copy, paste, and drag-and-drop to easily configure your displays. DeltaV Operate can run on a DeltaV workstation connected directly or remotely to the DeltaV system. Also includes full display configuration capability. Benefits Powerful operator interface. DeltaV Operate provides a powerful environment for process operation, with built-in features for easy information access. Whether you are viewing the highest-priority Product Data Sheet DeltaV Operate March 2006—Page 2 TM alarm, the next display, or detailed module information, common operator navigation is consistent and intuitive. Standard faceplates and detail displays provide a consistent operating philosophy for all modules. High-resolution graphics allow extensive detail and flexibility in the way information is displayed. This easy-to-use system enables you to creatively present your important process control information. Alarms prioritized by user. Alarm prioritization, presentation and management focuses the operator on the most important alarms. The alarm banner provides constant visibility and access to the highest-priority alarms. The DeltaV system provides built-in alarm summaries, providing complete alarm information, organized by priority. Operators can view all alarms or alarms for a specific unit or area. Operators can easily focus on the most important alarms. DeltaV Operate supports one or two screens as standard, and optionally up to four screens for monitoring your process graphics. Plant photographs create intuitive, life-like operator displays Standard operating desktop. These leading-edge operator display products include a standard operating desktop specific for process operations. They offer context-sensitive navigation with one-click access for the most important operator tasks. Process security is critical to any control system. The DeltaV system provides built-in security based on user and plant areas. You can use the predefined DeltaV capabilities or easily customize the operator display products to fit your operational philosophies and work preferences. Up to four monitors increase your operational view with the DeltaV Four-Monitor Workstation option Product Data Sheet DeltaV Operate March 2006—Page 3 TM Product Description and Specification DeltaV Operate incorporates Active X technology and Visual Basic for Applications (VBA) as the display scripting language. It can run on a DeltaV workstation connected directly or remotely to the DeltaV system. Since no one knows how to operate your plant better than you do, DeltaV also is fully modifiable to match your plant. This includes everything, from graphics such as alarm summaries and faceplates, to the standard desktop and user security. The product provides a complete set of high performance tools: operator graphics, sophisticated alarm management and presentation, real-time and historical trending and online context-sensitive help. The product also includes full display configuration capability. User-specific security ensures that only authorized operators can make process changes or access specific information. With the appropriate system licenses, operators can add and operate batches, as well as view batch status from DeltaV Operate. Operators can also enter comments and answer prompts related to active batches. DeltaV Operate is specifically designed for process control applications. This includes a pre-defined operating desktop for single, dual and optionally up to four monitor workstations and operator navigation for alarms, graphics and faceplates. Predefined motor detail display DeltaV Operate provides electronic signature verification for your critical parameters, addressing to the requirements of 21 CFR Part 11. The parameters that require electronic signature are defined with the control module, thus consistent electronic signature policies are applied to the parameter, regardless of the operator display being used. Predefined motor faceplate Predefined faceplates and detail displays provide a consistent, powerful operator interface. Product Data Sheet DeltaV Operate March 2006—Page 4 TM View executing control strategies in Control Studio Online Control Studio Online is one of a wide range of related DeltaV products available to expand your operators’ capabilities. Operator Graphics. DeltaV Operate includes powerful graphics capability. All control system information is readily available for display. Based on process conditions, virtually any graphic element can have visually dynamic characteristics, including color, size, and movement. Graphics for DeltaV Operate are configured from within DeltaV Operate. You can even use scanned plant images to help operator easily identify with the process being operated. Then add dynamic information—easy! Each control module has pre-engineered pop-up faceplates, trends, and detail displays. The predefined process graphics buttons provide easy access to this information. Historical trends can be embedded within the graphics. You can also directly view the module’s executing control strategy with Control Studio Online or with History View by selecting pre-defined buttons when these related DeltaV products are on the workstation. DeltaV graphics support powerful display calculations. You can compare values, perform math functions, etc., within the graphics. Sound can be fully integrated with your graphics to make the graphics more intuitive to operators. For example, a message describing the graphic could be played when the graphic is first accessed. Alarms. The alarm banner displays, in descending order, the five highest-priority alarms. You can view the process graphic associated with the control module in alarm by a single click of the alarm button. Alarms are also displayed on faceplates, process graphics and alarm summaries. The alarm summaries show all active alarms for the operator, all alarms for an area or all alarms for a unit. Alarms are organized by alarm priority. Although many alarms may be present in your system, only the alarms within an operator’s area of responsibility are shown. This means that the operator is not distracted by alarms from other areas of the plant. However, if an operator with different responsibilities logs on, the alarm banner automatically adjusts for this new operator. Alarms are prioritized, managed, and timestamped at the source (e.g., a controller). This ensures that Product Data Sheet DeltaV Operate March 2006—Page 5 TM an alarm is displayed with the same priority, acknowledgment status, and timestamp across multiple workstations. Each module can have unlimited standard and user-defined alarms. User-defined alarms can be easily created. These alarms can be a combination of other alarms and process conditions. Unlike other control systems, which require an expert system to achieve smart alarms, these come built into the DeltaV system. You can even dynamically change alarm priorities, enable or disable alarms, as your process requires. Alarm presentation is consistent across all Operator Stations. All alarms of the same priority are displayed identically throughout the system. Alarm priority characteristics are defined globally for the system with the DeltaV Explorer. For example, all high-priority alarms may be red, blink when unacknowledged, and produce the same horn sound. Horn acknowledgement is managed for all workstations. When the horn is silenced at one workstation, all other workstations sounding the horn for the same reason are also silenced. Trending. One or more historical and real-time trends can be embedded right in the process graphics, with the appropriate system license. The trend button on a faceplate displays a historical trend specifically for the control module you have selected. Historical trends can be accessed through History View. View overview of alarms by Access to the highest-priority alarms by area provides instant operator focus on critical areas. Product Data Sheet DeltaV Operate March 2006—Page 6 TM Toolbar Main Display Embedded Historical Trend Alarm Banner Standard Operating Desktop allows you to focus on the operator displays. Standard Operating Desktop. The DeltaV operating desktop is specifically designed for the critical needs of process automation. The operating desktop is divided into three predesigned sections: Button Toolbar. Located at the top of the screen, the toolbar provides single-click access to important graphic displays, directories, and other applications. The toolbar offers several predefined buttons. You can add, delete, or modify these predefined buttons and layout. Main Display. The center of the screen is the primary working area featuring the process graphics. These graphics range from typical process line graphics to artistically rendered plant graphics— even photographs of the plant. Alarm Banner. The bottom of the screen is dedicated to the alarm banner. The alarm banner displays the five highest-priority alarms based on the operator currently logged on. By simply selecting an alarm, the operator goes directly to the process graphic and the faceplate is automatically displayed. Security and Span of Control. Individual users can have specific privileges that determine which functions (e.g., operate and debug) they are allowed to perform and which parameters they are allowed to change. These user privileges can have a defined span of control, enabling the privileges to be tailored to certain plant areas. Each Operator Station can be limited to certain plant areas for viewing and operating. This security feature can be defined for an individual station, as well as for specific users. Use the DeltaV exclusive Flexlock to ensure that operators remain dedicated to monitoring, troubleshooting, and maintaining the process according to plant operating philosophies. Display configuration. DeltaV Operate display configuration is included. Product Data Sheet DeltaV Operate March 2006—Page 7 TM DeltaV Operate is one application used for both operation and display configuration. Display configuration is intuitive and designed for process control. Display configuration is loaded with predefined functionality such as faceplates, trends, alarm summaries, display directories, and detail displays. You can focus on building the right displays, instead of creating custom operator interface designs and layouts. However, you can also use these pre-defined displays to easily customize them to fit your requirements. For example, perhaps you would like to have alarm summary information as part of your process graphic. Simply open the DeltaV alarm summary, copy the appropriate display links and paste them into the new display. DeltaV software has been designed to allow you to "break apart" the standard displays so that you can easily build displays most appropriate for your plant. Dynamos simplify display configuration You don’t need to know the physical location of a module or perform any database mapping to use the module information in a graphics display. All you need to know is the name of the module, and you can simply browse the system for that loop, much like browsing for files on your PC. Browse inside a display group and edit its properties Configure DeltaV Operate using intuitive dialogs and tree structure. Product Data Sheet DeltaV Operate March 2006—Page 8 TM Operation-related Products 9 To enhance your Operator Display Product, the following applications may be added. 9 9 9 9 9 9 9 9 9 9 9 9 9 9 Batch Operator Interface. Use operator graphics to start, monitor, and operate your batch process. Control Studio Online. Graphically monitors and troubleshoots running control strategies at the click of a button. DeltaV Continuous Historian. Collect, store, and easily retrieve continuous historical data. 9 9 9 DeltaV Inspect. An advanced processmonitoring system that instantly identifies underperforming loops. 9 DeltaV Operate for PROVOX. PROVOX points integrated into process graphics. 9 DeltaV Remote Access Service. Remotely locate operator workstations. MPC Operate and MPC OperatePro. Easily operate multivariable model predictive control strategies executing in DeltaV MPC function blocks. Touchscreen. Allows you to simply touch the screen to easily manage your process with the intuitive DeltaV Operator Touchscreen interface. Configuration-related Products DeltaV Four-Monitor Workstation. DeltaV Operate support of up to four screens to monitor your process. DeltaV Operate for RS3. RS3 blocks integrated into process graphics. History View Suite. Monitor your plant’s continuous, event and batch data—historically and in real time. Configuration Studio Edit. Add full configuration capabilities to the maintenance capabilities. Configuration Audit Trail. Add audit trail capabilities to display configuration. Recipe Studio. Configures recipes (with formulations) and creates the steps for successful batch production. Third-party-related applications 9 Sytech Report Manager. From Sytech, delivers process reports when and where you need them. DeltaV Remote Client. Locate full function operator capabilities remotely from the DeltaV control Network Related DeltaV Products DeltaV Tune. Easily tune your closed-loop process control based on either PID and fuzzy control algorithms. The following related DeltaV products enhance your system. These may be added to a separate workstation, depending on the workstation type. Diagnostics. Instantaneously checks out the health of your DeltaV system. 9 Event Chronicle. Captures and stores events— such as alarms and operator changes. 9 Excel Add-in. Accesses any online data and brings it into your copy of Excel. 9 FlexConnect Solutions. Include additional DeltaV Operate faceplates and detail displays for a variety of legacy control systems. 9 DeltaV Analyze. Allows you a view of your alarms and events graphically using the web. DeltaV Web Server. Allows you a view of your process using the web OPC Pager. Keeps a 24-hour eye on your critical values and notifies you when the values meet your alert criteria. PlantWeb Messenger. Notify personnel or applications with e-mail, pagers or XML on critical events. Product Data Sheet DeltaV Operate March 2006—Page 9 TM Ordering Information Description Model Number Operations Software Add-on VE2126Sxxxx Where xxxx represents the DeltaV Operations Software Add-on DST size and xxxx varies from 100 to 30,000 DSTs. Prerequisites • • One ProfessionalPLUS Station is required for each DeltaV system. DeltaV Operate (Operations Software Add-on) must be loaded onto a workstation. A variety of hardware is available to meet your specific requirements. Call your local sales office for details. To locate a sales office near you, visit our website at: www.EasyDeltaV.com/reach …or call us at: Asia Pacific: Europe, Middle East: North America, Latin America: 65.777.8211 41.41.768.6111 +1 800.833.8314 or +1 512.832.3774 For large power, water, and wastewater applications contact Power and Water Solutions at: www.emersonprocess-powerwater.com …or call us at: Asia Pacific: Europe, Middle East, Africa: North America, Latin America: 65.777.8211 48.22.630.2443 +1 412.963.4000 ©Fisher-Rosemount Systems, Inc. 1996—2006 All rights reserved. DeltaV, the DeltaV design, SureService, the SureService design, SureNet, the SureNet design, and PlantWeb are marks of one of the Emerson Process Management group of companies. All other marks are property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warrantees or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the design or specification of such products at any time without notice. Product Data Sheet DeltaV Operate for PROVOX November 2005—Page 1 TM DeltaV Operate for PROVOX You can easily manage your process with PROVOX Operator Console Data Server and DeltaV Operate. Q Redundant Console Data Servers Available Q Intuitive graphics configuration Q Single operator interface to both PROVOX and DeltaV Q Console Resident Points Q Q Powerful operator interface Provides an easy replacement for PROVUE and OWP consoles Q Alarms prioritized by user Q Q Secure, standard operating desktop Reduced cost to migrate operator interface from PROVUE or OWP to DeltaV Operate with iFix graphics Product Data Sheet DeltaV Operate for PROVOX November 2005—Page 2 TM Introduction Interoperability and Console Replacement Emerson Process Management’s long-standing excellence in providing operator interface solutions continues with DeltaV Operate for PROVOX. The PROVOX Operator Console Data Server and DeltaV Operate can interoperate to provide a replacement console for PROVUE and OWP consoles. DeltaV Operate for PROVOX can also provide a single operator interface for both PROVOX and DeltaV systems. DeltaV Operate for PROVOX can display operating information from the PROVOX Operator Console Data Server to the client workstations running DeltaV Operate. Robust, scalable and secure The PROVOX Operator Console Data Server and DeltaV Operate can work together to bring a new industry-leading operator interface to your plant, providing new ease to the operators using robust Windows functionality. The familiar global standard for office management is now setting global standards for operations control of both PROVOX and DeltaV systems. That means your operators can quickly learn to operate the world’s most powerful, dependable process management systems in a compact, intuitive PC environment. From this graphically-rich platform, DeltaV Operate for PROVOX displays operating information from the PROVOX Operator Console Data Server to the client workstations running DeltaV Operate. The PROVOX Operator Console Data Server is scalable from 500 points to 2000 points in 500 point increments, and from 2000 to 10,000 points in 1000 point increments, and you can connect up to six different single- or dual-headed workstations concurrently. The Data Server is designed with the years of operator interface experience found in the previous PROVOX operator consoles – Operator WorkPlace and PROVUE Consoles. This legacy of experience provides the security you need in the operator interface for your plant. POC has excellent server redundancy, which allows all the workstations of a failed server to switchover to the backup server. Run your process control system using DeltaV Operate for PROVOX. Use the standard operating desktop or modify it to fit your specific operational philosophies and work preferences. Take advantage of single-click access to graphics, directories, and other applications. Powerful operator interface. DeltaV Operate for PROVOX provides a powerful environment for process operation, with built-in features for easy information access. Whether you are viewing the highest-priority alarm, the next display, or detailed module information, common operator navigation is consistent and intuitive. Standard faceplates and detail displays provide a consistent operating philosophy for all modules. High-resolution graphics allow extensive detail and flexibility in the way information is displayed. This easy-to-use system enables you to creatively present your important process control information. Server Redundancy. Server redundancy provides connections to both primary and secondary Console Data Servers. If a problem occurs on the primary Console Data Server the Console Workstation can switch to the secondary server. The switchover can be manual or automatic. The server redundancy also provides console-resident point redundancy for DCD, Accumulation, and Integrity points, with a warm standby for Activity points. Alarms prioritized by user. Alarm prioritization, presentation and management helps to focus the operator on the most important alarms. The PROVOX and DeltaV alarm banners provide constant visibility and access to the highest-priority alarms. And, provided the alarm schemes for both the PROVOX and the DeltaV systems are configured similarly, DeltaV Operate for PROVOX can provide a single alarm banner for all alarms. Product Data Sheet DeltaV Operate for PROVOX November 2005—Page 3 TM The DeltaV and PROVOX systems provide built-in alarm summaries, providing complete alarm information, organized by priority. Operators can view all alarms or alarms for a specific unit or area. Operators can easily focus on the most important alarms. Activity Processing Add-in (Optional) The Activity Point provides batch processing capability to the Console Data Server as a consoleresident point. This point provides processing for up to 32 Activities that are downloaded from the configuration software and is compatible with activities that run on Operator Workplace and PROVUE consoles. Redundancy is provided in the form of a warm standby. Standard operating desktop. This leading-edge operator display product includes a standard operating desktop specific for process operations. They offer context-sensitive navigation with one-click access for the most important operator tasks. Process security is critical to any control system. The DeltaV and PROVOX systems provide built-in security based on user and plant areas. You can use the predefined capabilities or easily customize the operator display products to fit your operational philosophies and work preferences. Benefits Windows functionality; proven PROVOX and DeltaV power. DeltaV Operate for PROVOX is compatible with all existing PROVOX highway devices and DeltaV devices for easy retrofit to existing systems. Operators can use additional compatible products without losing critical views of process control graphics through a multiple-window environment. Plant photographs create intuitive, life-like operator displays Product Data Sheet DeltaV Operate for PROVOX November 2005—Page 4 TM Open. Improve process consistency and availability by enabling exceptional information integration from the field to the boardroom. By opening the process to a wide variety of users, you promote process improvements. For example, with the proper privileges, a manager can review trend, alarm or event data and look for ways to improve the process. Or track problems and find solutions with easy access to historical events information. PROVOX Operator Console saves PROVOX events and alarms in files on the server. You don’t lose event journals to one-time printouts. And because the event log is in simple text files, you can analyze the information using off-the-shelf applications like Excel or Access. Or use the optional Event Journal software to analyze this information right on the console workstation—quickly and easily. Secure. Protect processes and investments with safe, effective tools that support an open environment. Password security and user authorization protect the process from inappropriate changes. By setting user privileges, the engineer defines the plant area operators work within, what group they occupy, and which applications they can use. Privileges are set for predefined groups operate, tune, access, lock and download. Automatic startup saves valuable time after a shutdown. A robust set of client/server communication services helps maintain high system integrity. If communication between server and workstation is lost, the system will automatically try to reconnect and inform the operator if the re-connection is unsuccessful. Easy. Increase productivity by using powerful tools in a flexible graphical process control environment. Online display editing—a key new feature—lets you modify graphics and faceplates simply and quickly without the need for downloads from ENVOX. New graphics are immediately available for use. Menudriven applications—all with a common look and feel—simplify configuration. Throughout DeltaV Operate for PROVOX environment menus, forms, and dialogs guide you through display-building, trend setup, and operation. You’re just a few clicks away from almost anywhere in the process. For example, a click lets you view and address alarms. A few clicks will adjust the fill rate of a tank. And smart alarm navigation allows operators to view and resolve active alarms immediately. On-line help provides relevant information when you need it. A combination of context-sensitive and menu-driven help guides you through tasks such as configuration, building graphics, and addressing alarm issues. There is also context- and menu- driven help specifically designed to help operators learn and manipulate the console. Since these are written in standard Windows help format, you can easily add your own plant/process-specific help information. With a single button click and a quick search, the operator can find online help, ranging from how to operate the console to specifics on how to operate your process. The PROVOX Instrument Area (IA) application enhances efficiency. Operators use only one standardized window to modify process operation. The IA contains all the controls the operator needs, from changing setpoints to closing a valve, to tuning a loop. A single click on the Instrument Area toolbar brings up the familiar detailed display parameters (DDP) for operator inspection. With the proper security you can modify the DDP values from this screen. An easy toggle moves between the remote and local DDP lists. Real-time trending. The PROVOX Operator Console trend application can collect trend data for up to 1200 different point tag attributes from any point in the database. Data collection rates range from 2 seconds to 8 minutes and can store a full 72 hours of data for trended variables. Existing trend sets from ENVOX can be imported into this new database. The new trend viewer window can show up to 6 traces on the same screen. The window can pan across the full 72 hours of data collected and trend traces can easily be added as needed for new operations. Graphics. DeltaV Operate for PROVOX lets you customize your displays by importing bitmaps or scanned high-resolution images. Standard, pre-configured graphic dynamos have embedded script language and logic capability. This gives you built-in coordinated display management and dynamic symbol definition. All PROVOX information is available for viewing on any process graphics. No special database mapping is necessary. You needn't know the physical location of a module to use its information in a graphics display. All you need is the point name—or just part of it. Then simply browse the system for that point—like you’d search for a file on your PC. Alarms. To provide a safe and effective process, the Operate displays—in priority order—the most critical plant alarms listed in the alarm banner at the bottom of the screen. This alarm banner is always on top of other windows. The console’s advanced alarm management Product Data Sheet DeltaV Operate for PROVOX November 2005—Page 5 TM includes the PROVOX standard Plant Management Area (PMA) and Plant Process Area (PPA) functionality. These easily manage the operator’s span of control and automatically filter out inappropriate process alarms. To address your particular needs, alarm annunciation can be visual, audible, or both. The alarm banner provides direct access to this dynamic alarm listing. Selecting a specific alarm event calls up the point-specific Instrument Area and direct display access for operator action. providing a plant data view for plant managers and process engineers. DeltaV Operate for PROVOX provides network connections to a plant operations database for use by non-operators. Management and engineering users can view plant information easily, right from their offices, using any Windows NT-based platform (NT initially, with Windows XP in following release) that meets our performance specifications. Password protection provides security, which prevents view-only users from making changes to plant operations. Operator Console highlights. • Uses Windows XP-based, common commercial hardware (initial release on Windows NT). • Accepts existing OWP database downloads from ENVOX databases. • Uses new graphics editor with PROVOX-specific commands and functions for viewing and editing process graphic displays. • Has browser-based, point-and-click placement of dynamic data into graphics. • Supports all remote, targeted OWP/PROVUE point types. • Console-resident points, including Activity, DCD, Single-bit Discrete, Accumulation, and EPCI points. • Supports process graphic displays with trend windows, instrument areas, and Event Journal windows. • Provides span-of-control for operators to fit typical PROVOX applications. The console workstations allow multiple operators to control the process from a single set of console electronics. • Compatible with all existing PROVOX highway devices (at LCON reporting or greater) for easy retrofit to existing systems. • Allows operators to run additional applications without losing critical views of process control graphics through a multiple-window environment. System enhancement—management data connection. Many customers are looking for a low-cost method of For installed PROVOX systems or for adding new DeltaV systems. If you’re choosing a DeltaV system for the first time to enhance your PROVOX system, you’ll find DeltaV Operate for PROVOX provides robust, full console functionality that helps you maximize the power of DeltaV’s best-in-class process control and real-time information access. And if you’re already using PROVOX, DeltaV Operate for PROVOX will help you manage the process better, easier—with all the functionality you’ve come to expect and rely on, such as Plant Management Areas (PMA), Plant Process Areas (PPA), Alarm Management, and all the existing PROVOX point types. DeltaV Operate for PROVOX is completely compatible with your existing PROVOX system configurations, so no database reconfiguration is required. Migration never made more sense. Evolution is the process by which we adapt to changing demands and environments—moving toward smarter, stronger, faster, better performance. Evolution has kept PROVOX the industry’s leading process control system for over a decade. Today, with the process control industry migrating toward the Windows standard, engineering and configuration costs are dropping dramatically. The interoperability and migration of DeltaV Operate for PROVOX with new and existing PROVOX devices lets you realize these cost reductions now, while maximizing the return on your investment over many, many years of system life. The next, best step to increased plant productivity. DeltaV Operate for PROVOX is the next step along the critical migratory path of the PROVOX system. Because today’s evolving technologies and economic demands stand still for no one. And inertia is the worst enemy to your productivity. The good news is: DeltaV Operate for PROVOX makes your migration easier—by reducing your cost with off-the-shelf components, with reduced operator learning curve, and with reduced engineering and configuration costs. Product Data Sheet DeltaV Operate for PROVOX November 2005—Page 6 TM Easier control for increased productivity starts today. For more information on how DeltaV Operate for PROVOX can help you manage your process better, contact your local Emerson representative or sales office today. View our web site at http://www.frsystems.com for the office nearest you. Product Description and Specification 9 DeltaV Operate for PROVOX. Incorporates Active X technology and Visual Basic for Applications (VBA) as the display scripting language. DeltaV Operate for PROVOX also includes full display configuration capability. For use with the DeltaV system, the workstation can be connected directly or remotely to the DeltaV system. DeltaV Operate for PROVOX features client-server architecture. The PROVOX Operator Console Data Server communicates with the controllers, and serves the controller point data to the DeltaV Operate workstations. The workstations provide a complete set of high performance tools: operator graphics, sophisticated alarm management and presentation, real-time trending and online contextsensitive help. User-specific security ensures that only authorized operators can make process changes or access specific information. The workstation software provided in DeltaV Operate for PROVOX is the same software as found in DeltaV Operate. This allows an operator to monitor and control a plant area controlled by PROVOX controllers, and to monitor and control a plant area controlled by DeltaV controllers. Data from the DeltaV system and the PROVOX system can be shown on the same display! DeltaV Operate for PROVOX provides a complete set of high performance tools: operator graphics, sophisticated alarm management and presentation, real-time trending and online context-sensitive help. User-specific security ensures that only authorized operators can make process changes or access specific information. DeltaV Operate for PROVOX is specifically designed for process control applications. This includes a predefined operating desktop for both single- and dualmonitor workstations and operator navigation for alarms, graphics and faceplates. Since no one knows how to operate your plant better than you do, DeltaV Operate for PROVOX also is fully modifiable to match your plant. This includes everything, from graphics such as alarm summaries and faceplates, to the standard desktop and user security. Product Data Sheet DeltaV Operate for PROVOX November 2005—Page 7 TM Discrete control faceplate Predefined discrete control detail display Predefined faceplates and detail displays provide a consistent, powerful operator interface. Operator Graphics. DeltaV Operate for PROVOX includes a powerful graphics capability. All control system information is readily available for display. Based on process conditions, virtually any graphic element can have visually dynamic characteristics, including color, size, and movement. Graphics are configured from within DeltaV Operate for PROVOX. You can even use scanned plant images to help operator easily identify with the process being operated. Then add dynamic information—easy! Each PROVOX point and DeltaV control module has pre-engineered pop-up faceplates, trends, and detail displays. The predefined process graphics buttons provide easy access to this information. You can also directly view the DeltaV control module’s executing control strategy with Control Studio Online or history with History View by selecting pre-defined buttons when these related DeltaV products are on the workstation The display graphics support powerful display calculations. You can compare values, perform math functions, etc., within the graphics. Sound can be fully integrated with your graphics to make the graphics more intuitive to operators. For example, a message describing the graphic could be played when the graphic is first accessed. Alarms. The PROVOX alarm banner displays - in descending order - the five highest-priority alarms. The DeltaV alarm banner displays the five highestpriority alarms from the DeltaV system. You can view the process graphic associated with the DeltaV control module or the PROVOX point in alarm by a single click of the alarm button. You can optionally set up the DeltaV Operate workstation to display a single alarm banner for alarms from both PROVOX and DeltaV systems, providing that the alarm schemes for both systems are configured in a similar manner. Product Data Sheet DeltaV Operate for PROVOX November 2005—Page 8 TM Alarms are also displayed on faceplates, process graphics and alarm summaries. The alarm summaries show all active alarms for the operator, all alarms for an area or all alarms for a unit. Alarms are organized by alarm priority. Although many alarms may be present in your system, only the alarms within an operator’s area of responsibility are shown. This means that the operator is not distracted by alarms from other areas of the plant. However, if an operator with different responsibilities logs on, the alarm banner automatically adjusts for this new operator. Alarms are prioritized, managed, and time-stamped at the proper location for the system (e.g., a controller for DeltaV, PROVOX Operator Console Data Server for PROVOX). This ensures that an alarm is displayed with the same priority, acknowledgment status, and timestamp across multiple workstations. Each DeltaV control module can have unlimited standard and user-defined alarms. User-defined alarms can be easily created. These alarms can be a combination of other alarms and process conditions. Unlike other control systems, which require an expert system to achieve smart alarms, these come built into DeltaV Operate for PROVOX. You can even dynamically change alarm priorities or enable or disable alarms, as your process requires. Alarm presentation is consistent across all Operator Stations. All alarms of the same priority are displayed identically throughout the system. Alarm priority characteristics are defined globally for the system with the DeltaV Explorer or ENVOX Server. For example, all high-priority alarms may be red, blink when unacknowledged, and produce the same horn sound. Horn acknowledgement is managed for all workstations. When the horn is silenced at one workstation, all other workstations sounding the horn for the same reason are also silenced. Trending. One or more real-time trends can be embedded right in the process graphics. The DeltaV system and the PROVOX system support real-time and historical trends. The trend button on a faceplate displays a historical trend specifically for the control module you have selected. Historical trends can be accessed through History View. View alarm overview by time or priority Access to the highest-priority alarms by area provides instant operator focus on critical areas. Product Data Sheet DeltaV Operate for PROVOX November 2005—Page 9 TM Toolbar Main Display Alarm Banner Standard Operating Desktop allows you to focus on the operator displays. Standard Operating Desktop. The operating desktop is specifically designed for the critical needs of process automation. The operating desktop is divided into three pre-designed sections: Button Toolbar. Located at the top of the screen, the toolbar provides single-click access to important graphic displays, directories, and other applications. The toolbar offers several predefined buttons. You can add, delete, or modify these predefined buttons and layout. Main Display. The center of the screen is the primary working area featuring the process graphics. These graphics range from typical process line graphics to artistically rendered plant graphics— even photographs of the plant. Alarm Banner. The bottom of the screen is dedicated to the alarm banner. The alarm banner displays the five highest-priority alarms based on the operator currently logged on. By simply selecting an alarm, the operator goes directly to the process graphic and the faceplate is automatically displayed. Security and Span of Control. Individual users can have specific privileges that determine which functions (e.g., operate and debug) they are allowed to perform and which parameters they are allowed to change. These user privileges can have a defined span of control, enabling the privileges to be tailored to certain plant areas. Each DeltaV Operate for PROVOX station can be limited to certain plant areas for viewing and operating. This security feature can be defined for an individual station, as well as for specific users. Product Data Sheet DeltaV Operate for PROVOX November 2005—Page 10 TM Use the FRS exclusive Flexlock to ensure that operators remain dedicated to monitoring, troubleshooting, and maintaining the process according to plant operating philosophies. . Display configuration. DeltaV Operate for PROVOX is one application used for both operation and display configuration. DeltaV Operate software has been designed to allow Display configuration is intuitive and designed for process control. Display configuration is loaded with predefined functionality such as faceplates, trends, alarm summaries, display directories, and detail displays. You can focus on building the right displays, as an alternative to the operator interface design and layout. you to "break apart" the standard displays so that you can easily build displays most appropriate for your plant. You can use these pre-defined displays or easily customize them to fit your requirements. For example, perhaps you would like to have alarm summary information as part of your process graphic. Simply open the alarm summary, copy the appropriate display links and paste them into the new display. Graphics Studio configures Operator Interface displays You don’t need to know the physical location of a module or point or perform any database mapping to use the module information in a graphics display. All you need to know is the tag name of the module or point, and you can simply browse the system for that loop, much like browsing for files on your PC. Product Data Sheet DeltaV Operate for PROVOX November 2005—Page 11 TM Browse inside a display group and edit its properties Configure DeltaV Operate using intuitive dialogs and tree structure. Products Included Related Products 9 The following related product enhance your system DeltaV Operate. Can run on a DeltaV operator station or a DeltaV ProfessionalPlus station connected to the POC Data Server, or connected directly or remotely to the DeltaV system. DeltaV Operate for PROVOX also includes full display configuration capability. Third-party Application Options 9 9 OPC Server. Allows you to serve data from your process to OPC Clients on your ethernet network. Prerequisites • One ProfessionalPLUS Station is required for each system (can be used with multiple Data Servers). • The DeltaV Operator Workstation product must be loaded onto a workstation. A variety of hardware is available to meet your specific requirements. Call local sales office for details PI Data Link. From OSI, accesses historical data and brings it into your copy of Excel. Product Data Sheet DeltaV Operate for PROVOX November 2005—Page 12 TM Ordering Information DeltaV Operate for PROVOX consists of the PROVOX Operator Console Data Server and DeltaV Operator Workstation Software with an appropriate workstation hardware selection. The order entry numbers for the POC Data Server and the Operator Workstation Software are shown below. Description Model Number DeltaV Operate for PROVOX Data Server Software for DeltaV v7.1 (NT) FSDVP301-1 (with options) DeltaV Operate for PROVOX Data Server Software for DeltaV v7.2 (XP) FSDVP301-2 (with options) DeltaV Operate for PROVOX Data Server Software for DeltaV v7.3 (XP) FSDVP301-3 (with options) DeltaV Operate for PROVOX Hardware Pack (without server PC) – US (110 V) – Highway II FSDVP301-HW1 DeltaV Operate for PROVOX Hardware Pack (without server PC) – EMA (230 V) – Highway II FSDVP301-HW2 DeltaV Operate VE2104S0100 PC Hardware (server and workstation) See Sales Wizard for Series VE2056 through VE2060 and VE2071 through VE2073 servers and VE2061 through VE2070 workstations. All workstations must have three network cards. To locate a sales office near you, visit our website at: www.EasyDeltaV.com/reach …or call us at: Asia Pacific: Europe, Middle East: North America, Latin America: 65.777.8211 41.41.768.6111 +1 800.833.8314 or +1 512.832.3774 For large power, water, and wastewater applications contact Power and Water Solutions at: www.emersonprocess-powerwater.com …or call us at: Asia Pacific: Europe, Middle East, Africa: North America, Latin America: 65.777.8211 48.22.630.2443 +1 412.963.4000 ©Fisher-Rosemount Systems, Inc. 1996—2005 All rights reserved. DeltaV, the DeltaV design, SureService, the SureService design, SureNet, the SureNet design, and PlantWeb are marks of one of the Emerson Process Management group of companies. All other marks are property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warrantees or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the design or specification of such products at any time without notice. Product Data Sheet Device Interface Card November 2003—Page 1 TM DeviceNet Interface Card The DeltaV DeviceNet Interface Cards provide the solutions for interfacing to discrete actuators and sensors. Q Offers freedom to choose appropriate bus for application Q Supports standard device-level busses Q Reduces wiring costs Q Features native controller level interface Q Able to mix and match bus technologies to meet application requirements Introduction The DeltaV DeviceNet interface is a field-proven interface for discrete actuators and sensors. It is easy to install, reliable, and simple to use. High data throughput, simple installation, good diagnostic capabilities and error-free proven transmission technology make the DeltaV DeviceNet a good interface solution for complex devices. Benefits Offers freedom to choose appropriate bus for application. The DeltaV system supports sensor, device, and fieldbus technologies. Choose the most efficient and effective DeltaV interface for your needs, based on your operating philosophy and plant constraints. Supports standard device-level busses. The DeltaV system gives a seamless interface with CENELEC or IEC standard device busses. Our support of standards ensures your freedom to use the devices you prefer. Reduces wiring costs. The DeltaV DeviceNet interface decreases the number of wiring diagrams and cable and clamp labeling needed. The modular designs reduce network creation time. And, it takes less time to install and test the DeviceNet than Classic I/O for the equivalent number of discrete signals. Product Data Sheet Device Interface Card November 2003—Page 2 TM Features native controller-level interface. DeltaV DeviceNet cards communicate directly to the controller, without the need for a serial interface and other intermediate converters. This greatly simplifies the configuration and maintenance. You can rely on DeltaV DeviceNet cards to provide real-time, consistently accurate inputs and outputs. As the network of field devices grows, maintenance remains constant. Able to mix and match bus technologies to meet application requirements. The DeltaV system makes it easy to configure and activate the devices. For devices not in the library, users can add devices and customize signal labeling according to specific plant standards. DeviceNet, AS-i bus, Profibus DP, FOUNDATION fieldbus, HART, and traditional I/O can be easily intermixed on an I/O card basis on the same DeltaV controller. The same configuration, diagnostic, and operator interface techniques are used to configure the system. Product Description and Specification The DeltaV DeviceNet card uses standard DeviceNet cabling. The interface is based on the master/slave principle. Sixty-one slaves may run on a cable. One DeviceNet segment is supported on a single interface. Temperature and certification specifications are the same as other DeltaV I/O. The DeviceNet transmission technology is easy to install. The bus structure permits addition and removal of stations or step-by-step commissioning of the system without influencing the other stations. Future expansions have no effect on stations already in operation. Transmission speeds between 125 kbit/sec and 500 kbit/sec can be selected. One unique transmission speed is selected for all devices on the bus when the system is commissioned. It should be noted that signals connected to the controller through the DeviceNet interface are not as fast as signals that are directly wired to DeltaV discrete I/O cards. Although each signal brought into the controller via DeviceNet counts as a DST, and is handled in the same manner as directly connected I/O in the control strategy, the effect of device communication failure and recovery must be taken into account. DeviceNet devices may also support diagnostic information, which is made available in the Diagnostics explorer, and as such does not consume a DST. The number of DSTs per connected device can vary from 4 to several hundred. A motor starter, for example, may consume 4 to 5 DSTs, and a remote I/O island will consume as many DSTs as there are I/O connections. Performance of the DeviceNet segment will be a function of the number of devices connected and the baud rate; typically, an additional 80—100mS latency will be introduced rather than directly connecting the signal. Product Data Sheet Device Interface Card November 2003—Page 3 TM DeviceNet transmission speeds and cable lengths Baud rate (kbit/sec) 125 250 500 Distance/segment 500m 250m 100m Common Environmental Specifications for all I/O Carriers and Power/Controller Interfaces Series 1 Card Category Series 2 Card** Specifications: Storage Temperature -40 to 85 °C (-40 to 185 °F) -40 to 85 °C (-40 to 185 °F) Operating Temperature 0 to 55 °C (32 to 131 °F) -40° C to 70° C (-40° to 158° F) Relative humidity 5 to 95% , non-condensing 5 to 95% , non-condensing • ISA-S71.04-1985 Airborne Contaminants Class G3 • ISA-S71.04-1985 Airborne Contaminants Class G3 • Conformal coating • Conformal coating Airborne contaminants Protection rating IP 20, NEMA 12 IP 20, NEMA 12 ATEX EEx nA IIC T4 Class 1, Div 2, Groups A, B, C, D, T4 ATEX EEx nA IIC T4 Class 1, Div 2, Groups A, B, C, D, T4 Shock 10 g ½-sine wave for 11 ms 10 g ½-sine wave for 11 ms Vibration 1 mm peak-to-peak from 5 to 16 Hz; 0.5 g from 16 to 150 Hz 1 mm peak-to-peak from 5 to 16 Hz; 0.5 g from 16 to 150 Hz Hazardous area/location* *Refer to Zone 2 installation instructions (12P2046) and/or Class 1 Division 2 installation instructions (12P1293) for information on installing in hazardous areas. **Series 2 card complies with NAMUR NE21 per DeltaV Digital Automation System NAMUR NE21 Installation Instructions 12P2822. Product Data Sheet Device Interface Card November 2003—Page 4 TM DeviceNet Interface Specifications Number of ports 1 DeviceNet Slave A DeviceNet slave is a peripheral device (I/O device, drive, HMI, valve, etc.) that collects input information and sends output information to the master. There are also devices that supply only input or only output information. The amount of input and output information depends on the device type. Only slave devices that support polling may be used. The DeltaV DeviceNet card (master) cyclically reads the input information from the slaves and cyclically writes the output information to the slaves. In addition to cyclic user data transmission, DeviceNet provides powerful functions for diagnostics and configuration. EDS Files A EDS file is used to identify a DeviceNet device. (master or slave). It contains data making it possible to have manufacturer-independent configuration tools. Typical information in an EDS file is vendor information, device identification, and configuration and diagnostic parameter information. An EDS file must be available for every DeviceNet slave. The DeltaV system uses the information in the EDS file to set up the communications to the slave device. The EDS can be imported into the DeltaV system to add the new slave to the library. Product Data Sheet Device Interface Card November 2003—Page 5 TM Ordering Information Description DeviceNet Interface Card Model Number VE4016 Prerequisites • DeltaV version 6.1 • MD or later controller To locate a sales office near you, visit our website at: www.EasyDeltaV.com/reach …or call us at: Asia Pacific: Europe, Middle East: North America, Latin America: 65.777.8211 41.41.768.6111 +1 800.833.8314 or +1 512.832.3774 For large power, water, and wastewater applications contact Power and Water Solutions at: www.emersonprocess-powerwater.com …or call us at: Asia Pacific: Europe, Middle East, Africa: North America, Latin America: 65.777.8211 48.22.630.2443 +1 412.963.4000 ©Fisher-Rosemount Systems, Inc. 1996—2005 All rights reserved. DeltaV, the DeltaV design, SureService, the SureService design, SureNet, the SureNet design, and PlantWeb are marks of one of the Emerson Process Management group of companies. All other marks are property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warrantees or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the design or specification of such products at any time without notice. Product Data Sheet FOUNDATION Fieldbus I/O Redundancy June 2004—Page 1 TM FOUNDATION™ Fieldbus I/O Redundancy Use DeltaV state-of-the-art FOUNDATION fieldbus redundant I/O for your process control system. Q Increases input/output Q Takes advantage of all smart device capabilities If you want an efficient, economical, and secure process control system, use DeltaV FOUNDATION fieldbus redundant I/O. It greatly enhances device diagnostics that affect your control strategy and alerts operators to device malfunctions. Q Automatic switchover FOUNDATION fieldbus I/O modular design offers flexibility during installation. It’s designed to be installed in the field, close to your devices. FOUNDATION fieldbus is equipped with function and field-wiring protection keys to ensure that the correct I/O card is always plugged into the corresponding terminal block. Modularity, protection keys, and increased input/output capacity make FOUNDATION fieldbus I/O a smart choice for your process control system. Introduction Benefits Are you looking for an efficient, yet robust, I/O subsystem? FOUNDATION fieldbus redundant I/O is a modular subsystem that communicates digitally with field devices, increases your input/output capacity, and gives you access to more information about your process than conventional I/O subsystems. Increases input/output. Use FOUNDATION fieldbus I/O instead of Classic I/O to increase information flow. Take advantage of FOUNDATION fieldbus digital communications to access additional information from your smart devices. Get more information over one wire than over multiple wires with Classic I/O. Q Facilitates multi-drop 16 devices on one port Q Features secure uninterrupted control Q Provides third-party device support Q Autosense of redundant I/O Product Data Sheet FOUNDATION Fieldbus I/O Redundancy June 2004—Page 2 TM Takes advantage of all smart device capabilities. Increase your ability to communicate with your devices using DeltaV FOUNDATION fieldbus I/O. Field device status is updated continuously using FOUNDATION fieldbus I/O. For multi-variable devices, all process variables are available on the single fieldbus connection. Facilitates multi-drop 16 devices on one port. Save on wiring expenditures by installing FOUNDATION fieldbus I/O in the field, close to the actual field devices.1 Mounting the controller with the I/O further reduces your wiring costs by eliminating the need for long runs of multi-cores. Multi-dropping up to 16 devices on one port reduces your wiring expenses substantially. The integrated design of the FOUNDATION fieldbus I/O can eliminate the need for marshaling panels. This saves you even more. Features secure uninterrupted control. A DeltaV system offers back-up link active schedule (LAS) to ensure secure control when upgrading a card or in the case of card failure. LAS control is automatically transferred to the backup device when upgrading or experiencing card failure. Control is automatically transferred back to the H1 Interface Card when the system detects a new card. This process requires no user interaction. Provides third-party device support. The DeltaV system provides third-party device support for devices that have successfully passed rigorous testing by Emerson Process Management. This testing ensures reliability and safety and allows you to benefit from the open fieldbus architecture when selecting field devices. The tables listing the supported fieldbus devices follow on page 3. Autosense of redundancy. DeltaV autosenses redundant I/O which greatly simplifies the task of adding redundancy to the system. The redundant pair of cards are treated as one card in the system tools. Automatic Switchover. Should a primary I/O card fail, the system automatically switches to the "standby" card without user intervention. The 1 Refer to Zone 2 installation instructions (12P2046) and/or Class 1 Division 2 installation instructions (12P1293) for details. operator is given clear notification of a switchover at the operator display. Additional Benefits Increase your process control system’s level of sophistication using FOUNDATION fieldbus I/O. You are already aware of the increased input/output capabilities and improved communication with your smart devices. Now go one step further and use AMSinside with your FOUNDATION fieldbus I/O—from the control room. Using AMSinside, access all of your process information from the FOUNDATION fieldbus device database to configure, monitor, and troubleshoot all your smart devices. Using AMSinside you can access status and diagnostic data from smart devices and monitor their performance. Increase product quality and minimize unplanned downtime with this dynamic application. Improve the productivity and profitability of your process control system. Fieldbus devices not manufactured by Emerson Process Management divisions are categorized as third-party devices. The DeltaV system provides third-party device support for devices that have successfully passed rigorous testing by Emerson Process Management and are registered by the Fieldbus Foundation. This allows you to benefit from the open fieldbus architecture when selecting field devices. Product Data Sheet FOUNDATION Fieldbus I/O Redundancy June 2004—Page 3 TM Product Description and Specification The active and standby I/O cards are connected to the field at the redundant terminal block. When a fault is detected, the system automatically switches to the backup I/O card. The reliability rating of the terminal block is greater than the high reliability of the I/O cards. The controller scans each card of a redundant pair. Incremental controller loading is a function of the number of redundant cards. In addition the redundant cards have dedicated communication between the pair and the backup card monitors the health of the active card Configuration of redundancy is not required as the DeltaV system automatically recognizes the redundant pair of cards and assigns a device signal tag (DST) to the channels on the primary card. Switchover time for redundant I/O is minimal, and the process will be undisturbed. An alarm on the integrity error for the primary notifies the operator of a switchover. The backup card is also monitored for integrity alarms. Events that can cause a switchover include. • Hardware failure within the active card. • Communications failure between the active card and the controller. • Removal of the active card from the carrier. • Detection of a fault in the field wiring A switchover may also be initiated from the diagnostics explorer, and the health and status of both cards and their channels are available in the diagnostics explorer. The system automatically commissions a new standby card. In safe areas, failed cards can be replaced under power. In hazardous areas, appropriate installation procedures must be followed. Foundation Fieldbus I/O Redundancy is available in localized-language versions beginning with version 6.2. The Redundant FOUNDATION fieldbus I/O subsystem includes: H1 card fieldbus power supply fieldbus junction block fieldbus terminator fieldbus power conditioner. The I/O card is enclosed in a DeltaV-designed common form factor that plugs into the I/O interface carrier. The housing is clearly labeled with the enclosed I/O card type. Clearly visible LEDs on the top of the I/O card display the power, error, and status to the two channels included in the I/O card. The Fieldbus I/O Card meets ISA G3 corrosion specifications by using superior electronic components and conformal coating. For details on other components, refer to the Foundation Fieldbus I/O product data sheet. Product Data Sheet FOUNDATION Fieldbus I/O Redundancy June 2004—Page 4 TM Specifications for H1 card, 2 channel, FOUNDATION Fieldbus Number of channels 2 Number of field devices: 16 per port (dependent on device power consumption – an IS requirement) Number of Ff function blocks 64 per card Isolation Each channel is isolated from the system at field to system isolation = 100 VAC (verified by 1700 VDC factory test) Nominal signal range (span) Fieldbus FOUNDATION IEC 61158-2 Localbus current per card (12 VDC nominal) 200 mA typical, 300 mA maximum Field circuit power per card Provided externally Standards IEC 1158 data link layer Airborne contaminants Hazardous area/location* 1) I/O interfaces • ISA-S71.04-1985 Airborne Contaminants Class G3 • Conformal coating CENELEC Zone 2 IIC T4 hazardous area or Class, I Div 2, Groups A, B. C. D T4 hazardous locations. 2) Field circuits *Refer to Zone 2 installation instructions (12P2046) and/or Class 1 Division 2 installation instructions (12P1293) for information on installing in hazardous areas. Product Data Sheet FOUNDATION Fieldbus I/O Redundancy June 2004—Page 5 TM Ordering Information Description Model Number H1 Fieldbus Card VE4037 PO Prerequisites • A fieldbus power supply is required for each bus segment. • Each fieldbus segment must be terminated at both ends. A fieldbus brick and terminator for each segment are recommended. • DeltaV version 6.0 or later • DeltaV MD Controller • Series 2 I/O cards are required for redundancy. To locate a sales office near you, visit our website at: www.EasyDeltaV.com/reach …or call us at: Asia Pacific: Europe, Middle East: North America, Latin America: 65.777.8211 41.41.768.6111 +1 800.833.8314 or +1 512.832.3774 For large power, water, and wastewater applications contact Power and Water Solutions at: www.emersonprocess-powerwater.com …or call us at: Asia Pacific: Europe, Middle East, Africa: North America, Latin America: 65.777.8211 48.22.630.2443 +1 412.963.4000 ©Fisher-Rosemount Systems, Inc. 1996—2004 All rights reserved. DeltaV, the DeltaV design, SureService, the SureService design, SureNet, the SureNet design, and PlantWeb are marks of one of the Emerson Process Management group of companies. All other marks are property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warrantees or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the design or specification of such products at any time without notice. Product Data Sheet Fieldbus H1 Carrier November 2003—Page 1 TM Fieldbus H1 Carrier The DeltaV Fieldbus H1 Carrier is your field-mounted fieldbus I/O carrier solution. Q Mixes conventional and fieldbus devices on same segment Q Uses DeltaV Classic I/O cards on a fieldbus segment Q Reduces wiring costs Introduction Benefits Mixes conventional and fieldbus devices on same segment. For signals or measurements not available on fieldbus, connect your conventional devices to DeltaV Classic I/O cards in the DeltaV Smart Carrier and obtain the benefits of the DeltaV plantweb architecture. The DeltaV system automatically knows that a new device has been added to the fieldbus segment and seamlessly activates the new device. It is now possible to connect your field-mounted discrete I/O to your fieldbus segment and take advantage of the substantial reduction in wiring and associated costs that are typical of the fieldbus architecture. The Fieldbus H1 Carrier is programmed to accept DeltaV Classic I/O discrete signals and transmit the signals over the fieldbus segment to the controller. Now you have control in the field or in the controller for your non-fieldbus devices. Uses DeltaV Classic I/O cards on a fieldbus segment. The Fieldbus H1 Carrier uses DeltaV Classic I/O cards, the same DeltaV Classic I/O cards that are used in the rest of your system. This ensures easy maintenance and reduces inventory. Currently the Fieldbus H1 Carrier handles one 8channel DI card and one 8-channel DO card. Others will soon follow. Use the DeltaV Fieldbus H1 Carrier as remote I/O to bring in 16 signals on one segment, thereby greatly reducing costs. Reduces wiring costs. Take advantage of the substantial reduction in wiring and associated costs that are typical of the PlantWeb architecture for your conventional signals. Product Data Sheet Fieldbus H1 Carrier November 2003—Page 2 TM Product Description and Specification The 8-channel DeltaV Classic I/O card uses bussed field power. In this release, slot 1 supports any 8channel DI card and slot 2 supports any DO card. In subsequent releases, all other DeltaV Classic I/O cards will be supported. A multi-channel function block inside the Smart Carrier brings the 8 channels to one function block. The Fieldbus H1 Carrier can be DIN-rail mounted or panel mounted. Wiring is easy because the fieldbus segment and the bussed carrier power are on removable connectors. The DeltaV Fieldbus H1 Carrier is a 2-wide carrier that comes with or without an enclosure. All DeltaV Classic I/O cards are enclosed in a common form factor that easily plugs into the SMART carrier. Clearly visible LEDs on the top of the I/O card display the power, error, and status of the 8 channels. Common Environmental Specifications for all I/O Carriers and Power/Controller Interfaces Category Specifications: Storage Temperature -40 to 85 °C (-40 to 185 °F) Operating Temperature -40 to 70 °C (-40 to 158 °F) Relative humidity 5 to 95% , non-condensing • ISA-S71.04-1985 Airborne Contaminants Class G3 • Conformal coating Airborne contaminants Protection rating Hazardous area/location IP 20, NEMA 12 ATEX EEx nA IIC T4 Class 1, Div. 2, Groups A, B, C, D, T4 Shock 10 g ½-sine wave for 11 ms Vibration 1 mm peak-to-peak from 5 to 16 Hz; 0.5 g from 16 to 150 Hz Product Data Sheet Fieldbus H1 Carrier November 2003—Page 3 TM Ordering Information Description Model Number Fieldbus H1 Carrier with enclosure VE4052M1 Fieldbus H1 Carrier without enclosure VE4052M0 Prerequisites • DeltaV version 4.2 or later To locate a sales office near you, visit our website at: www.EasyDeltaV.com/reach …or call us at: Asia Pacific: Europe, Middle East: North America, Latin America: 65.777.8211 41.41.768.6111 +1 800.833.8314 or +1 512.832.3774 For large power, water, and wastewater applications contact Power and Water Solutions at: www.emersonprocess-powerwater.com …or call us at: Asia Pacific: Europe, Middle East, Africa: North America, Latin America: 65.777.8211 48.22.630.2443 +1 412.963.4000 ©Fisher-Rosemount Systems, Inc. 1996—2005 All rights reserved. DeltaV, the DeltaV design, SureService, the SureService design, SureNet, the SureNet design, and PlantWeb are marks of one of the Emerson Process Management group of companies. All other marks are property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warrantees or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the design or specification of such products at any time without notice. Product Data Sheet HART I/O March 2004—Page 1 TM HART I/O HART input and output interfaces plugged into an 8-wide carrier The modular HART I/O is easy to install and maintain Q Accesses multivariable instruments Benefits Q Takes advantage of smart device capabilities Accesses multivariable instruments. Reduce capital and labor costs using HART instead of Classic I/O by increasing information flow four- to eight-fold. For example, a Coriolis mass flow meter can measure mass flow, temperature, density, and volume flow, but a HART output channel can read back information such as the actual valve position without the need for additional wiring. Using Classic I/O you would need to wire each of these signals individually, Q Increases accuracy by eliminating A/D and D/A errors Q Features modular design Introduction HART I/O communicates digitally with field devices, increases your input/output capacity, and gives you access to more information about your process than conventional I/O subsystems. It greatly enhances device diagnostics that affect your control strategy and alerts operators to device malfunctions. HART I/O modular design offers unique flexibility during installation. It’s designed to be installed in the field, close to your devices. Hart I/O is equipped with function and field wiring protection keys to ensure that the correct I/O card is always plugged into the corresponding terminal block. Modularity, protection keys, and increased input/output capacity make the HART I/O a smart choice for your process control system. Takes advantage of smart device capabilities. Increase your ability to communicate with field devices using DeltaV HART I/O. Field device status is updated every three seconds using HART I/O. You can have complete trust in your signal, knowing that HART I/O is in constant communication with your smart devices. Use the additional HART I/O information from the devices in a control strategy for trending and alarming just like signals from Classic I/O. The HART output card is able to pass advanced valve diagnostics into an optional software package, Valvelink, where performance details can be determined and compared with historical Product Data Sheet HART I/O March 2004—Page 2 TM performance. Early diagnosis of valve problems allows preventive maintenance as required, rather than on a scheduled basis. Increases accuracy by eliminating A/D and D/A errors. By using the digital signal from the device you can achieve greater accuracy because the A/D converter in the I/O card and the D/A converter in the device are bypassed. Features modular design. HART I/O was designed with your investment in mind. All components are fully modular and may be installed under power. You add I/O interface carriers and I/O interfaces in groups of 8 channels, as you need them. The plug-and-play design, together with the function and field keys, keeps installation simple and efficient. When you need to replace an I/O card, the function key design ensures that you will always install it correctly. Your wiring costs will decrease substantially because HART I/O can be installed in the field, close to the actual field devices. Remote mounting the controller with the I/O further reduces your wiring expenditures by eliminating the need for long runs of multi-cores. The integrated design of the HART I/O can eliminate the need for marshaling panels. This saves you even more. Additional Benefits Increase your process control system’s level of sophistication using HART I/O. You’re already aware of the increased input/output capabilities and improved communication with your smart devices. Now go one step further and use AMS with your HART I/O. AMS software allows you to configure, calibrate, diagnose, and troubleshoot your smart field devices from the control room using AMS with HART I/O. See the AMSinside HART product data sheet for more information. Increase product quality and minimize unplanned downtime with this dynamic application, while improving the productivity and profitability of your process. We have met ISA G3 corrosion specifications by the careful selection of superior electronic components and the use of conformal coating. Product Description and Specification A variety of analog and discrete I/O cards is available to meet your specific requirements. All I/O cards are enclosed in the common form factor that plugs into the I/O interface carrier. The housing is clearly labeled with the enclosed I/O card type. Clearly visible LEDs on the top of the I/O card display the power, error, and status to the 8 channels included in the I/O card. The HART I/O includes: Analog Input HART Analog Input 16 channel HART Analog Output HART For leading-edge I/O system technology, DeltaV offers the FOUNDATION fieldbus I/O subsystem. For detailed information, please refer to the FOUNDATION fieldbus product data sheet. The DeltaV system provides the capability to interface with HART devices. The HART information is communicated digitally and is very helpful for device diagnostics. This information can be used in the DeltaV system to affect control strategy or to alert operators to a transmitter malfunction. AMS software gives you access to additional capabilities, such as managing the device calibration, advanced diagnostics, and assigning device tags. For more information on HART, refer to the DeltaV HART Capabilities whitepaper. Product Data Sheet HART I/O March 2004—Page 3 TM The following tables list HART analog I/O channel values: The HART analog input channel provides the following values for display purposes or a control strategy. Type HART Status Raw 4 to 20 mA signal Not applied Hybrid 4 to 20 mA signal Applied HART dynamic variables Digital signal applied Primary Engineering units Secondary Engineering units Tertiary Engineering units Fourth Engineering units I/O card initialization. When an AI-HART card is plugged in, it assumes that all channels are only analog. When you configure the card, you can set the channel to HART analog input or output. The card tests for an open circuit. If no open circuit is detected, the card sends out HART command 0 followed by command 59. Controller function block channel initialization. The DeltaV controller performs HART channel initialization. As soon as the controller is notified that an AI-HART card configuration is complete, it sends a command to each HART channel. If an AI function block is linked to a HART channel field value parameter, it sends scaling information the first time it executes to the HART instrument for its analog output signal. At this time, the HART instrument sets a bit saying that it has changed its configuration to the new values. The controller sends a HART command to read the range and units information. Another command clears the change flag in the instrument. Other scenarios that affect link initialization are: The HART analog output channel provides the following values for display purposes or a control strategy. HART dynamic variables • Connecting a hand-held device to a field instrument to change its scale values. The controller detects this change in the instrument and sends a command to read the new values. • Changing values in an AI function block during loop tuning. These changes are sent to the HART instrument. • Specifying high-level precision range values, but with some HART instruments they are unable to suppport that precision. The controller sends a command to detect the actual range value the instrument is using. Digital signal applied Primary Engineering units Secondary Engineering units Tertiary Engineering units Fourth Engineering units Slot 0 Engineering units Slot 1 Engineering units Slot 2 Engineering units Slot 3 Engineering units The DeltaV system also offers Classic I/O for communicating with non-smart field devices and for discrete I/O. Please refer to the Classic I/O product data sheet for detailed information. Product Data Sheet HART I/O March 2004—Page 4 TM . The following tables list the specifications for HART I/O: Common Environmental Specifications HART I/O Interface Category Specifications Storage Temperature -40 to 85 °C (-40 to 185 °F) Operating Temperature 0 to 60 °C (32 to 140 °F) Relative humidity 5 to 95% , non-condensing Airborne contaminants Protection rating • ISA-S71.04-1985 Airborne Contaminants Class G3 • Conformal coating IP 20, NEMA 12 AI 2-2ire—ATEX II 3G EEx nL IIC T4 Hazardous area/location AI 4-wire—ATEX II 3G EEx nA Iic T4 AO—ATEX II 3G EEx nL IIC T4 Class I, Div 2, Groups A,B,C,D T4 hazardous locations Shock 10 g ½-sine wave for 11 ms Vibration 1 mm peak-to-peak from 5 to 16 Hz; 0.5 g from 16 to 150 Hz H 10.7 cm (4.2 in.) Dimensions W 4.1 cm (1.6 in.) Depth 10.5 cm (4.1 in.) A HART I/O card installed in a carrier. Product Data Sheet HART I/O March 2004—Page 5 TM Specifications for HART AI-Card, 4 to 20 mA Number of channels 8 Isolation Each channel is optically isolated from the system at Field-to system isolation = 100 VAC (verified by 1700 VDC factory test) Nominal signal range (span) 4 to 20 mA Full signal range 1 to 23 mA, with overrange checking LocalBus current (12 VDC nominal) per Card 120 mA typical, 150 mA maximum Field circuit power per Card 300 mA maximum at 24 VDC Accuracy over temperature range 0.1% of span Resolution 16 bits Repeatability 0.05% of span Rolloff frequency -3 dB at 2.7 Hz; -20.5 dB at ½ the sampling frequency Calibration None required Communications support HART pass-through request/response HART variable reporting Field device status reporting Hart Scan Time 600 – 800 mS (typical) per enabled channel Optional fuse 2.0 A Product Data Sheet HART I/O March 2004—Page 6 TM Specifications for HART AI-Card 16 channel , 4 to 20 mA1 1 Number of channels 16 Isolation Each channel is optically isolated from the system at Field-to system isolation = 100 VAC (verified by 1500 VDC factory test) Nominal signal range (span) 4 to 20 mA Full signal range 2 to 22 mA, with overrange checking LocalBus current (12 VDC nominal) per Card 85 mA typical, 150 mA maximum Field circuit power per Card 600 mA maximum at 24 VDC Accuracy over temperature range 0.2% of span Resolution 16 bits Repeatability 0.05% of span Rolloff frequency -3 dB at 2.7 Hz; -20.5 dB at ½ the sampling frequency Calibration None required Communications support HART pass-through request/response HART variable reporting Field device status reporting Hart Scan Time 600 – 800 mS (typical) per enabled channel DeltaV version 7.3 is required for this card. Product Data Sheet HART I/O March 2004—Page 7 TM Specifications for HART AO Card, 8 channel, 4 to 20 mA Number of channels 8 Isolation Each channel is optically isolated from the system at 100 VAC Nominal signal range (span) 4 to 20 mA Full signal range 1 to 23 mA LocalBus current (12 VDC nominal) per Card 120 mA typical, 150 mA maximum Field circuit power per Card 300 mA maximum Accuracy over temperature range 0.25% of span Resolution 14 bits Output compliance 20 mA at 21.6 VDC supply into 700 Ω load Calibration Information stored on card. Communications support HART pass-through request/response HART variable reporting Field device status reporting Hart Scan Time 600 – 800 mS (typical) per enabled channel Optional fuse 2.0 A Product Data Sheet HART I/O March 2004—Page 8 TM Options The HART I/O subsystem may be ordered with various terminal blocks. The following table lists HART I/O card and terminal block compatibility: HART I/O Card – Terminal Block Compatibility I/O Card I/O Card Keying Recommended I/O Terminal Block Optional I/O Terminal Block HART AI, 8-Channel, 4–20 mA A1 I/O terminal block Fused I/O terminal block 4-wire I/O terminal block 16-pin mass termination block (2-wire connection) HART AI 16 Channel, 4 – 20 mA A2 16 ch Analog terminal block NA HART AO, 8-Channel, 4–20 mA A4 I/O terminal block Fused I/O terminal block 16-pin mass termination block Product Data Sheet HART I/O March 2004—Page 9 TM The following table lists the devices supported by DeltaV HART I/O: Company Device Brooks 0a02 (3809 OR 38XX OR MT 3800 Series Metal) Brooks Tri-20 OR 9900 Smart Oval OR Smart Electronic Register Probar rev 4 Probar UC rev 3 Probar UC rev 4 DVC5000 9701 9712 9739 2081CT 2081pH 3081-81C 3081-81pH 54pH/ORP Ht 3081FG OPM2000R Opacity Oxmiter 4000 WC3000 1151 2088 2090 3044 3051 3095c 3095mv 3144 3244 3244MV 3750 APEX 644 8712 8732 8800 Model 333 Tri-loop Dieterich Standard Dieterich Standard Dieterich Standard Fisher Controls, Marshalltown Micro Motion Inc. Micro Motion Inc. Micro Motion Inc. Rosemount Analytical, Irvine Rosemount Analytical, Irvine Rosemount Analytical, Irvine Rosemount Analytical, Irvine Rosemount Analytical, Irvine Rosemount Analytical, Irvine Rosemount Analytical, Orrville Rosemount Analytical, Orrville Rosemount Analytical, Orville Rosemount Inc. Rosemount Inc. Rosemount Inc. Rosemount Inc. Rosemount Inc. Rosemount Inc. Rosemount Inc. Rosemount Inc. Rosemount Inc. Rosemount Inc. Rosemount Inc. Rosemount Inc. Rosemount Inc. Rosemount Inc. Rosemount Inc. Rosemount Inc. Product Data Sheet HART I/O March 2004—Page 10 TM Ordering Information Description Model Number AI, 8 Ch, 4-20 mA, HART, I/O Term Block VE4003S2B1 AI, 8 Ch, 4-20 mA, HART, Fused I/O Term Block VE4003S2B2 AI, 8 Ch, 4-20 mA, HART, 4-wire I/O Term Block VE4003S2B3 AI, 8 Ch, 4-20 mA, HART, 16-Pin Mass I/O Term Block VE4003S2B4 AI 16 Ch, 4-20 mA Hart , I/O Term Block VE4003S2B6 AO, 8 Ch, 4-20 mA, HART, I/O Term Block VE4005S2B1 AO, 8 Ch, 4-20 mA, HART, Fused I/O Term Block VE4005S2B2 AO, 8 Ch, 4-20 mA, HART, 16-Pin Mass I/O Term Block VE4005S2B3 Prerequisites DeltaV version 7.3 is required for the 16-channel AI card. To locate a sales office near you, visit our website at: www.EasyDeltaV.com/reach …or call us at: Asia Pacific: Europe, Middle East: North America, Latin America: 65.777.8211 41.41.768.6111 +1 800.833.8314 or +1 512.832.3774 For large power, water, and wastewater applications contact Power and Water Solutions at: www.emersonprocess-powerwater.com …or call us at: Asia Pacific: Europe, Middle East, Africa: North America, Latin America: 65.777.8211 48.22.630.2443 +1 412.963.4000 ©Fisher-Rosemount Systems, Inc. 1996—2005 All rights reserved. DeltaV, the DeltaV design, SureService, the SureService design, SureNet, the SureNet design, and PlantWeb are marks of one of the Emerson Process Management group of companies. All other marks are property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warrantees or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the design or specification of such products at any time without notice. Product Data Sheet DeltaV Intrinsically Safe I/O November 2003—Page 1 TM DeltaV Intrinsically Safe I/O DeltaV Intrinsically Safe I/O makes your I.S. installations easy and compact. Q Features full system modularity Benefits Q Reduces system footprint Features full system modularity. The I.S. I/O subsystem was designed to optimize your automation investment. All components are fully modular and installable under power. You add I/O interface carriers and I/O interfaces in groups of 8 channels, as you need them. The modular design enables you to buy the exact amount of I/O cards and power/controllers that you need. Add more DeltaV I/O as your system grows. Q Decreases installation time and expense Introduction Running I/O in hazardous areas is always precarious. Now there’s DeltaV Intrinsically Safe Input/Output (I.S. I/O) to put an end to this precarious situation. DeltaV I.S. I/O is a distributed I/O system capable of withstanding Class I Division 2 and IEC Zone II environmental conditions. The I.S. I/O subsystem connects field circuits and field devices to the DeltaV system. Intrinsically safe field circuits and field devices can enter Class I Division 1, Zone 1, and Zone 0. The DeltaV I.S. I/O supports industry-standard AI, AO, DI, and DO, applications. Reduces system footprint. The state-of-the-art form factor design of the DeltaV I/O components enables you to mount the I/O interface carrier in a junction box in the field. You significantly reduce the footprint of your equipment and free up valuable control room space for other uses. Decreases installation time and expense. Save on wiring expenses by installing I.S. I/O in the field, close to the actual field devices. Mounting the controller with the I/O further reduces your wiring expenditures by eliminating the need for long runs of multi-cores. The integrated design of the I/O subsystem can eliminate the need for marshaling panels. This saves you even more. Product Data Sheet DeltaV Intrinsically Safe I/O November 2003—Page 2 TM Additional Benefits Product Description and Specifications Plug-and-play installation saves money. We talked to customers like you to find out what you wanted in an I/O system. We designed and produced exactly what you wanted. The I.S. I/O subsystem is easy to use. All I.S. I/O components plug into the I/O interface carrier. You can install the I/O interface carriers to manage anticipated growth, without purchasing the I/O interfaces until you’re ready to install your additional field devices. A variety of analog and discrete I/O cards is available to meet your specific requirements. All I/O cards are enclosed in a common form factor that plugs into the I/O interface carrier. The housing is clearly labeled with the I/O card type. Clearly visible LEDs on the top of the I/O card display the power, error, and status to the channels included in the I/O card. (It is important to note that, when connecting standard I/O carriers to I.S.I.O. carriers, more standard I.O. carriers may not be added after I.S. carriers—the I.S.I.O. carriers must always be mounted last in line.) Phased installation saves time. Mount the I/O interface carrier and you are ready to begin installing the field devices. I/O terminal blocks plug directly onto the I/O interface carrier—there’s no need to have the I/O cards installed. Easy to use. I.S. I/O interfaces and terminal blocks have I/O function keys. These keys ensure that the correct I/O card is always plugged into the corresponding terminal block—easy! This fail-safe design enables you to initially install I.S. I/O quickly and efficiently. When you need to replace an I/O card the function key design ensures that you will always install it correctly. DeltaV I.S. I/O—easy to install and maintain. Real-time, online equipment additions. Online addition of new I/O interfaces means your process does not get interrupted. As new equipment is added, DeltaV Explorer acknowledges it and assigns it basic configuration. If you’re looking to enter the world of smart plants, then you may be interested in the benefits associated with HART and FOUNDATION fieldbus I/O. For detailed information about these products, please refer to the appropriate product data sheet. Product Data Sheet DeltaV Intrinsically Safe I/O November 2003—Page 3 TM Common Environmental Specifications for all I/O Interfaces Category Specifications Storage temperature -40 to 85 °C (-40 to 185 °F) Operating temperature 0 to 60 °C (32 to 140 °F) Relative humidity 5 to 95% , non-condensing • ISA-S71.04-1985 Airborne Contaminants Class G3 • Conformal coating Airborne contaminants Protection rating Hazardous area/location 1) 2) I/O Interfaces Field circuits IP 20, NEMA 12 1) 2) CENELEC Zone 2 IIC T4 hazardous area or Class I, Div 2, Groups A. B, C, D T4 hazardous locations. CENELEC Zone 0, IIC hazardous area or Class 1, Div 1, Groups A,B,C,D hazardous locations Shock 10 g ½-sine wave for 11 ms Vibration 1 mm peak-to-peak from 5 to 16 Hz; 0.5 g from 16 to 150 Hz H 10.7 cm (4.2 in.) Dimensions W 4.1 cm (1.6 in.) Depth 10.5 cm (4.1 in.) Product Data Sheet DeltaV Intrinsically Safe I/O November 2003—Page 4 TM Intrinsically Safe Analog I/O Cards Specifications for DeltaV I.S. I/O AI, 4 to 20 mA with HART Number of channels 8 Isolation • LocalBus to any channel • Between channels • I. S. Channel to non-I. S. LocalBus • • • Nominal signal range (span) 4 to 20 mA Full signal range 2 to 22 mA, LocalBus current (12 VDC nominal) per card 600 mA Line fault detection short circuit current open circuit current >21.5 mA < 0.5 mA Resolution 16 bits Calibration None required Optional loop disconnect Yes Voltage to transmitter @ 20 mA 15 V (min) Temperature stability ±0.006% of span per °C 60 VAC None 250 VAC Product Data Sheet DeltaV Intrinsically Safe I/O November 2003—Page 5 TM Specifications for DeltaV I.S. I/O AO, 4 to 20 mA Number of channels 8 Isolation • LocalBus to any channel • Between channels • I. S. channel to non-I. S. LocalBus • • • Nominal signal range (span) 4 to 20 mA Full signal range 1 to 22 mA, LocalBus current (12 VDC nominal) per card 630 mA (typical) Open circuit detection threshold 0.7 mA ± 0.2 mA Resolution 12 bits Calibration None required Optional loop disconnect Yes Voltage to load 13 V (min) @ 20 mA Load resistance 450 Ω max. Temperature stability ±0.006% of span per °C 60 VAC None 250 VAC Specifications for DeltaV I.S. I/O AO, 4 to 20 mA with HART Specifications to be determined. Call local sales office for details. Product Data Sheet DeltaV Intrinsically Safe I/O November 2003—Page 6 TM Intrinsically Safe Discrete I/O Cards Specifications for DeltaV I.S. I/O DI Number of channels 16 Isolation • LocalBus to any channel • Between channels • I. S. Channel to non-I. S. LocalBus 60 VAC None 250 VAC Detection level for On > 2.1 mA Detection level for Off < 1.2 mA Output Impedance 100 Ω @ >6 mA (wetting current) LocalBus current (12 VDC nominal) per card 350 mA Switching hysteresis 200 μA nominal Applicable specifications NAMUR, DIN 19234 Voltage applied to sensor 7.0 to 9.0 V from 1 kΩ ± 10% Line fault detection • short circuit • < 100Ω • open circuit • > 50 kΩ Maximum input frequency in pulse counting mode 20 Hz Minimum pulse width detected 45 ms Optional loop disconnect No Product Data Sheet DeltaV Intrinsically Safe I/O November 2003—Page 7 TM Specifications for DeltaV I.S. I/O DO Number of channels 4 Isolation • LocalBus to any channel • Between channels • I. S. Channel to non-I. S. LocalBus • • • Output range 22 V 11 V @ 45 mA load 25 V maximum Off state leakage N/A LocalBus current (12 VDC nominal) per card 560 mA Field circuit power per card None Configurable channel types: Output 60 VAC None 250 VAC Discrete Output Output stays in last state submitted by the controller. Momentary Output Output is active for a pre-configured time period (100 ms to 100 s). Continuous Pulse Output Output is active as a percentage of a pre-configured base time period (100 ms to 100 s). Resolution = 5 ms Minimum output voltage 22 V (open circuit) Maximum output voltage 25 V Current limit per channel 45 mA (min) Output supply ripple <0.5% of output (peak to peak) Line fault detection • short circuit • <15 Ω • open circuit • >13 kΩ Optional loop disconnect Yes 11 V at 45 mA Product Data Sheet DeltaV Intrinsically Safe I/O November 2003—Page 8 TM Intrinsically Safe Power Supply The intrinsically safe power supply accepts 24 VDC power and converts it to 12 VDC to power the DeltaV I.S. I/O cards. The number of I/O cards that can be powered by a single Intrinsically Safe Power Supply depends on the I. S. I/O card type. Optional power supply redundancy is supported by adding power supplies at a rate of n + 1. The following table gives the specifications for the DeltaV I.S. I/O Power Supply. I.S. I/O Power Supply Specifications Input voltage 18.5 36 VDC Output current 5A Output voltage 12 VDC ± 5% Input protection Internally fused, non-replaceable Input/output isolation 250 V ac rms (tested at 1,500 V ac rms) Input connection 2 part screw terminal, each duplicated Cable size 2.5 mm2 Overvoltage protection Output protected at 110% to 120% Operating temperature - • optimum orientation (full load) • 0 to 55°C (32 to 131 °F) • worst case orientation • 0 to 50°C (32 to 122 °F) Storage temperature -40 to +85 °C Relative humidity 5 to 95%, non-condensing Airborne contaminants ISA-S71.04-1985 airborne contaminants class G2 Shock 10 g, 11 ms pulse width, to BS EN 60 068-2-27 Vibration 2 g @ 10-100 Hz to BS IN60 068-2-6 and BS 2011 part 2.1 Mounting (-40 to 185 °F) On either slot of 2-wide power/controller carrier LED Indicators: Green – DC Power Input DC power is applied and internal fuse/diode is sound. External connectors: Primary power DC input, 3-wire Product Data Sheet DeltaV Intrinsically Safe I/O November 2003—Page 9 TM LocalBus Isolator The DeltaV LocalBus Isolator protects the I.S. I/O from fault voltages from AC main power supplies. The LocalBus Isolator also links intrinsically safe I/O with non-intrinsically-safe. I/O. The following table gives the specifications for the DeltaV LocalBus Isolator. LocalBus Isolator Specifications Dimensions Centimeters Height 11.0 4.3 Width 4.2 1.7 Depth 16.0 6.2 Weight 250 grams Inches 8.7 oz Carriers All DeltaV I.S. I/O cards are contained in modular 8-wide carriers. Connect the carriers in the most efficient configuration for your plant. The carriers have multi-pin connectors to ensure that I.S. I/O is never connected to non-I.S. I/O. Power supplies for I.S. I/O modules using field wiring have their own modular carriers. These carriers connect between the I/O carriers. Use a LocalBus isolator to connect I.S. I/O with non-I.S. field wiring. The LocalBus isolator resides on its own carrier. Product Data Sheet DeltaV Intrinsically Safe I/O November 2003—Page 10 TM A carrier environmental specification table and 8-wide carrier, power supply carrier, and LocalBus isolator carrier specification tables follow: Common Environmental Specifications for all Carriers Category Specifications: Relative humidity 5 to 95% RH, non-condensing Airborne contaminants ISA-S71.04-1985 Airborne Contaminants Class G2 Protection rating IP 20, NEMA 12 Shock 10 g ½-sine wave for 11 ms Vibration 1 mm peak-to-peak from 5 to 16 Hz; 0.5 g from 16 to 150 Hz Hazardous area/location CENELEC Zone 2 IIC T4 hazardous areas or Class I, Div 2, Groups A, B, C, D T4 hazardous locations. • Factory Mutual Research Co., Class I Div 2, Groups A-D hazardous locations. • EN 50 014: 1992 electrical apparatus for potentially explosive atmospheres, general requirements. • EN 50 020: 1995 Electrical apparatus for potentially explosive atmospheres, intrinsically safe “i”. • EC directive 94/9/EC (ATEX 100A) Applicable standards Product Data Sheet DeltaV Intrinsically Safe I/O November 2003—Page 11 TM Carrier Specifications 8-Wide I.S. I/O Carrier Specifications Capacity Dimensions Eight I/O cards and eight terminal blocks Centimeters Inches Height 16.5 6.5 Width 33.6 13.2 Depth 3.1 1.2 I.S. I/O Power Supply Carrier Specifications Capacity One I.S. power supply Dimensions Centimeters Height 16.5 6.5 Width 8.4 3.3 Depth 3.1 1.2 Connector to connector width 9.1 3.6 Inches Product Data Sheet DeltaV Intrinsically Safe I/O November 2003—Page 12 TM LocalBus Isolator Carrier Specifications Capacity One LocalBus Isolator Dimensions Centimeters Height 16.5 6.5 Width 8.4 3.3 Depth 3.1 1.2 Mounting method Flat panel or DIN-rail DIN-rail types Top hat, 3.5 x 0.75 1.37 x 0.3 (EN 50 022) or 3.5 x 1.5 1.38 x 0.6 or G-section to EN 50 022 Inches Electrical LocalBus connectors 48-pin DIN 41612 Connector to connector width 9.1 3.6 Product Data Sheet DeltaV Intrinsically Safe I/O November 2003—Page 13 TM Ordering Information Description Model Number 8-channel AI, 4-20 mA with HART with I/O term block with loop disconnect term block VE4012S2B1 VE4012S2B2 8-channel AI, 4-20 mA with I/O term block with loop disconnect term block Call local sales office for availability 8-channel AO, 4-20 mA with HART with I/O term block with loop disconnect term blocK Call local sales office for availability 8-channel AO, 4-20 mA with I/O term block with loop disconnect term block VE4013S1B1 VE4013S1B2 16-channel DI, switch/proximity detector VE4010B1 4-channel, DO, solenoid driver, IIC Gas Groups with I/O term block with loop disconnect term block VE4011B1 VE4011B2 8-wide carrier without carrier extension cable with carrier extension cable VE4060C0 VE4060C1 24 VDC input I/O module supply and carrier VE5010 LocalBus isolator and carrier VE4070 To locate a sales office near you, visit our website at: www.EasyDeltaV.com/reach …or call us at: Asia Pacific: Europe, Middle East: North America, Latin America: 65.777.8211 41.41.768.6111 +1 800.833.8314 or +1 512.832.3774 For large power, water, and wastewater applications contact Power and Water Solutions at: www.emersonprocess-powerwater.com …or call us at: Asia Pacific: Europe, Middle East, Africa: North America, Latin America: 65.777.8211 48.22.630.2443 +1 412.963.4000 ©Fisher-Rosemount Systems, Inc. 1996—2005 All rights reserved. DeltaV, the DeltaV design, SureService, the SureService design, SureNet, the SureNet design, and PlantWeb are marks of one of the Emerson Process Management group of companies. All other marks are property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warrantees or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the design or specification of such products at any time without notice. Product Data Sheet DeltaV MD Controller November 2003—Page 1 TM DeltaV MD Controller MD Controller The DeltaV Controller and the DeltaV I/O subsystem make rapid installation easy. Q Increases productivity Benefits Q Easy-to-use Increases productivity Faster. The MD Controller is more than 400% faster Q Has the flexibility to meet your needs Introduction MD Controller provides communication and control between the field devices and the other nodes on the control network. Control strategies and system configurations created on earlier DeltaV systems can be used with this powerful controller. The MD Controller provides all the features and functions of the M5 Plus Controller, with plenty of memory for large batch and other memory-intensive applications. Note: The MD Controller is required for using all the new features in v6.x and v7.x releases, such as Redundant I/O, Device Alerts, DeviceNet, DeltaV Interface for PROVOX I/O, DeltaV Interface for RS3 I/O, Model Predictive Control etc. The control languages executed in the controllers are described in the Control Software product data sheet. than the M5 Plus Controller--and has a 10x communication speed increase to 100MB/second. The results are lower CPU utilization and higher capacity for control strategies. The MD controller is recommended for Batch, SOE, and advanced control applications. Self-addressing. The controller is unique in its ability to automatically identify itself to the DeltaV control network. When the controller is powered up, it is automatically assigned a unique address—no dip switches, no configuring—just plug and play! Self-locating. A controller’s physical location is easy to find. LEDs on the face of the controller can be made to flash, providing a strong visual clue. Automatic I/O detection. The controller can identify all I/O interface channels located on the subsystem. As soon as an I/O interface is plugged in, the controller knows the general characteristics of the field devices managed by that I/O interface. This reduces the no value engineering associated with configuration—easy! Product Data Sheet DeltaV MD Controller November 2003—Page 2 TM Easy to use Has the flexibility to meet your needs Total control. The controller manages all control activities for the I/O interface channels. It also manages all communication functions for the communications network. Time tamping, alarming, and trend objects are also managed within the controller. The controller executes your control strategy. Information from an input channel is received, control strategy applied, and data sent to an output channel within 100 ms. Data protection. Each time you install data in a DeltaV controller, the installation information is automatically saved. Likewise, when users make online configuration changes to a controller, the system stores these changes as well. This way, the system always retains a complete record of all the data that has been installed in the controller and any online changes that have been made. Cold restart. This feature ensures that in case of power failure, the controller will restart without manual intervention and without any other device present on the network. Now, you don’t have to reboot from the workstation. Simply set the restart state of the controller to current conditions. The MD Controller. Note: To prevent process disruption during a short power loss, an uninterruptible power supply (UPS) is available for the controller. Advanced operations. The MD Controller is equipped to handle the DeltaV Batch option, as well as Advanced Control functions. For memory-intensive applications such as Batch, you can create complex control schemes without the risk of running out of memory. This option is recommended for users performing a lot of supervisory or batch control layered over process control. You can also use advanced control function such as Neural and Model Predictive Control on the MD controller. Data passthrough. The controller is equipped with the ability to pass smart HART information from field devices to any workstation node in the control network. This means you can take advantage of applications, such as Asset Management Solutions, that enable you to remotely manage the HART information contained in your HART or FOUNDATION fieldbus-equipped devices. Prepares you for the future. As your system grows, you can expand your software license to increase the number of device signal tags (DSTs) allocated to the DeltaV controller. Begin with 50 and expand to 750 DSTs. Control strategy complexity and control module scan rates determine overall controller performance and application size. A redundant controller may be added to back up an MD Controller online. The standby controller comes online automatically, with a bumpless transition. For more information, refer to the I/O Redundancy product data sheet. Mounting. This plug-and-play system structure provides modular system growth with a single controller and can be mounted in a Class 1, Div 2 or ATEX Zone II environment.1 Refer to the System Power Supplies and I/O Subsystem Carriers product data sheets for additional information. 1 Refer to Zone 2 installation instructions (12P2046) and/or Class 1 Division 2 installation instructions (12P1293) for details. Product Data Sheet DeltaV MD Controller November 2003—Page 3 TM Specifications for the MD Controller Power requirement Supplied by System Power Supply through 2-wide Power/Controller Carrier Fuse protection 3.0 A, non-replaceable fuses Power dissipation 5.0 W typical, 7.0 W maximum Environmental specifications: Operating temperature 0 to 60 °C (32 to 140 °F) Storage temperature -40 to 85 ° C (-40 to 185°F) Relative humidity 5 to 95%, non-condensing Airborne contaminants • ISA-S71.04-1985 Airborne Contaminants Class G3 • Conformal coating Shock (normal operating conditions) • Hazardous area/location Refer to Zone 2 installation instructions (12P2046) and/or Class 1 Division 2 installation instructions (12P1293) for information on installing in hazardous areas. Vibration (operative limit) 10 g ½-sine wave for 11 ms ATEX EEx nA IIC T4 Class 1, Div 2, Groups A, B, C, D, T4 1 mm peak-to-peak from 5 Hz to 16 Hz, 0.5 g from 16 Hz to 150 Hz User Memory MD Controller 14 MB LED Indicators: ON Status Green – Power Indicates DC power is applied. Red – Error Indicates an error condition. Green – Active Indicates that the controller is operating as the primary controller. Green – Standby Indicates that the controller is operating as a backup controller (reserved for future use). Yellow flashing – Pri. CN Indicates valid primary control network communication. Yellow, flashing – Sec. CN Indicates valid secondary control network communication. All except Power flashing Visual identification of controller initiated from user interface software by ping command. All except Power flashing, alternating even and odd Firmware upgrade in progress. Mounting On right slot of power/controller carrier. External connections: Primary Control Network 8-pin RJ-45 connector Redundant Control Network 8-pin RJ-45 connector Product Data Sheet DeltaV MD Controller November 2003—Page 4 TM Ordering Information Description Model Number MD Controller VE3005x Prerequisites • For each controller you will need to select the mounting carrier. Please refer to the I/O Carrier product data sheet for details. • Each controller requires a dedicated system power supply. Please refer to the Power Supplies product data sheet for details. • Software release 5.2 or later. To locate a sales office near you, visit our website at: www.EasyDeltaV.com/reach …or call us at: Asia Pacific: Europe, Middle East: North America, Latin America: 65.777.8211 41.41.768.6111 +1 800.833.8314 or +1 512.832.3774 For large power, water, and wastewater applications contact Power and Water Solutions at: www.emersonprocess-powerwater.com Asia Pacific: …or call us at: Europe, Middle East, Africa: North America, Latin America: 65.777.8211 48.22.630.2443 +1 412.963.4000 ©Fisher-Rosemount Systems, Inc. 1996—2004 All rights reserved. DeltaV, the DeltaV design, SureService, the SureService design, SureNet, the SureNet design, and PlantWeb are marks of one of the Emerson Process Management group of companies. All other marks are property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warrantees or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the design or specification of such products at any time without notice. Product Data Sheet DeltaV MD Plus Controller January 2005—Page 1 TM DeltaV MD Plus Controller The DeltaV Controller and the DeltaV I/O subsystem make rapid installation easy. Q Increases productivity Benefits Q Easy to use Increases productivity Faster. The MD Plus Controller is more than 400% Q Has the flexibility to meet your needs Introduction The MD Plus Controller provides communication and control between the field devices and the other nodes on the control network. Control strategies and system configurations created on earlier DeltaV systems can be used with this powerful controller. The MD Plus Controller provides all the features and functions of the M5 Plus Controller, with plenty of memory for large batch and other memory-intensive applications. Note: The MD or MD Plus Controller is required for using all the new features introduced in v6.x and v7.x releases: Redundant I/O, Device Alerts, DeviceNet, DeltaV Interface for PROVOX I/O, DeltaV Interface for RS3 I/O, Model Predictive Control etc. Note: DeltaV version 8.1 or later is a prerequisite for the MD Plus Controller. The control languages executed in the controllers are described in the Control Software product data sheet. faster than the M5 Plus Controller—and has a 10x communication speed increase to 100MB/second. The results are lower CPU utilization and higher capacity for control strategies. Self-addressing. The controller is unique in its ability to automatically identify itself to the DeltaV control network. When the controller is powered up, it is automatically assigned a unique address—no dip switches, no configuring—just plug and play! Self-locating. A controller’s physical location is easy to find. LEDs on the face of the controller can be made to flash, providing a strong visual clue. Automatic I/O detection. The controller can identify all I/O interface channels located on the subsystem. As soon as an I/O interface is plugged in, the controller knows the general characteristics of the field devices managed by that I/O interface. This reduces the no value engineering associated with configuration—easy! Product Data Sheet DeltaV MD Plus Controller January 2005—Page 2 TM Easy to use Total control. The controller manages all control activities for the I/O interface channels. It also manages all communication functions for the communications network. Time tamping, alarming, and trend objects are also managed within the controller. The controller executes your control strategy. Information from an input channel is received, control strategy applied, and data sent to an output channel within 100 ms. Data protection. Each time you install data in a DeltaV controller, the installation information is automatically saved. Likewise, when users make online configuration changes to a controller, the system stores these changes as well. This way, the system always retains a complete record of all the data that has been installed in the controller and any online changes that have been made. Cold restart. This feature ensures that in case of power failure, the controller will restart without manual intervention and without any other device present on the network. Now, you don’t have to reboot from the workstation. Simply set the restart state of the controller to current conditions. Note: To prevent process disruption during a short power loss, an uninterruptible power supply (UPS) is available for the controller. Has the flexibility to meet your needs Advanced operations. The MD Plus Controller is equipped to handle the DeltaV Batch option, as well as advanced control functions. For memory-intensive applications such as Batch, you can create complex control schemes without the risk of running out of memory. This option is recommended for users performing a lot of supervisory or batch control layered over process control. You can also use advanced control function such as Neural and Model Predictive Control on the MD Plus controller. Data passthrough. The controller is equipped with the ability to pass smart HART information from field devices to any workstation node in the control network. This means you can take advantage of applications, such as Asset Management Solutions, that enable you to remotely manage the HART information contained in your HART or FOUNDATION fieldbus-equipped devices. Prepares you for the future. As your system grows, you can expand your software license to increase the number of device signal tags (DSTs) allocated to the DeltaV controller. Begin with 50 and expand to 750 DSTs. Control strategy complexity and control module scan rates determine overall controller performance and application size. A redundant controller may be added to back up an MD Plus Controller online. The standby controller comes online automatically, with a bumpless transition. For more information, refer to the I/O Redundancy product data sheet. Mounting. This plug-and-play system structure provides modular system growth with a single controller and can be mounted in a Class 1, Div 2 or ATEX Zone II environment.1 Refer to the System Power Supplies and I/O Subsystem Carriers product data sheets for additional information. The MD Plus Controller 1 Refer to Zone 2 installation instructions (12P2046) and/or Class 1 Division 2 installation instructions (12P1293) for details. Product Data Sheet DeltaV MD Plus Controller January 2005—Page 3 TM Specifications for the MD Plus Controller Power requirement Supplied by System Power Supply through 2-wide Power/Controller Carrier Fuse protection 3.0 A, non-replaceable fuses Power dissipation 5.0 W typical, 7.0 W maximum Environmental specifications: Operating temperature -40° to 70° C (-40° to 158° F) Storage temperature -40° to 85° C (-40° to 185° F) Relative humidity 5 to 95%, non-condensing Airborne contaminants • ISA-S71.04-1985 Airborne Contaminants Class G3 • Conformal coating Shock (normal operating conditions) • Hazardous area/location Refer to Zone 2 installation instructions (12P2046) and/or Class 1 Division 2 installation instructions (12P1293) for information on installing in hazardous areas. Vibration (operative limit) 10 g ½-sine wave for 11 ms ATEX EEx nA IIC T4 Class 1, Div 2, Groups A, B, C, D, T4 1 mm peak-to-peak from 5 Hz to 16 Hz, 0.5 g from 16 Hz to 150 Hz User Memory MD-PLUS Controller 48 MB LED Indicators: ON Status Green – Power Indicates DC power is applied. Red – Error Indicates an error condition. Green – Active Indicates that the controller is operating as the primary controller. Green – Standby Indicates that the controller is operating as a backup controller (reserved for future use). Yellow flashing – Pri. CN Indicates valid primary control network communication. Yellow, flashing – Sec. CN Indicates valid secondary control network communication. All except Power flashing Visual identification of controller initiated from user interface software by ping command. All except Power flashing, alternating even and odd Firmware upgrade in progress. Mounting On right slot of power/controller carrier. External connections: Primary Control Network 8-pin RJ-45 connector Redundant Control Network 8-pin RJ-45 connector Product Data Sheet DeltaV MD Plus Controller January 2005—Page 4 TM Ordering Information Description Model Number MD-PLUS Controller VE3006 Prerequisites • For each controller you will need to select the mounting carrier. Please refer to the I/O Carrier product data sheet for details. • Each controller requires a dedicated system power supply. Please refer to the Power Supplies product data sheet for details. • Software release 8.1 or later. To locate a sales office near you, visit our website at: www.EasyDeltaV.com/reach …or call us at: Asia Pacific: Europe, Middle East: North America, Latin America: 65.777.8211 41.41.768.6111 +1 800.833.8314 or +1 512.832.3774 For large power, water, and wastewater applications contact Power and Water Solutions at: www.emersonprocess-powerwater.com Asia Pacific: …or call us at: Europe, Middle East, Africa: North America, Latin America: 65.777.8211 48.22.630.2443 +1 412.963.4000 ©Fisher-Rosemount Systems, Inc. 1996—2005 All rights reserved. DeltaV, the DeltaV design, SureService, the SureService design, SureNet, the SureNet design, and PlantWeb are marks of one of the Emerson Process Management group of companies. All other marks are property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warrantees or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the design or specification of such products at any time without notice. Product Data Sheet Monitor and Control Software February 2006—Page 1 TM Monitor and Control Software Q IEC61131-3 languages Q Built-in FOUNDATION fieldbus technology Q Control in the field, controller, or both Q Scalable software meets any needs Q Integrates multi-vendor real-time data into your DeltaV system Q Performs calculations on data from external sources Q Features protecting and hiding of control strategies gives you all this and more. Choose from IEC61131-3 control languages and FOUNDATION Fieldbus function blocks to design your monitoring and control strategies. Need to consolidate your PLC, legacy systems, and gauging systems into a single operator interface? OPC may be used to tear down the barriers between your legacy control systems and your DeltaV system. The DeltaV system provides you with a real-time database where you can store third-party data for use anywhere within the DeltaV system. You can display, trend, alarm and even use it in control strategies. What’s more, you choose the location that is best for integrating the data into the DeltaV system, the workstation or the controller. Q Features class-based configuration Q Features advanced unit management Q Features advanced control Introduction Are you looking for a control system that allows you to use standard control languages and functions? Do you want to use different control languages that are appropriate for the control task within the same strategy? Do you want a control system that permits you to design where and how you perform monitoring and control, rather than forcing you to fit within the constraints of a fixed architecture? A DeltaV system This document details the monitoring and control functions supported by a DeltaV system. These functions can run on DeltaV Application Stations and controllers and many of the function blocks may be assigned to run within FOUNDATION Fieldbus devices. Benefits Uses IEC61131-3 control languages. A DeltaV system supports three languages, so you can always use the tools most appropriate for the job. Function Block Diagrams (FBD), Sequential Function Charts (SFC), and Structured Text (ST) are all available, making control strategy development both intuitive and easy. Product Data Sheet Monitor and Control Software February 2006—Page 2 TM Built-in FOUNDATION fieldbus functionality. These function blocks are used throughout the DeltaV system. Control strategies are developed, using these standards-based blocks that minimize development time and maximize the system’s performance. Many functions (like override control, tracking, and state control) are built into these powerful blocks. Plus, with Fieldbus, you get decreased wiring costs and improved instrument diagnostics. Control in the field, controller, or both. Design control strategies to meet your application requirements. Then decide where each block executes: in the controller, in the field devices, or both. Scalable software meets any needs. As your needs grow, your DeltaV system is ready to expand with you. Additional capacity and even additional control functionality can be added online while you continue to control your process. Your entire configuration remains intact; you simply add to existing control strategies with the newly available functions or configure new control modules to take advantage of higher capacity. Integrates multi-vendor data. Bring data into your DeltaV system for control, display, and historical purposes. When executing in the controller, the monitoring software uses Classic I/O, HART, FOUNDATION Fieldbus, PROFIBUS DP, AS-i bus, DeviceNet and serial interfaces to access data. Running in workstations, OPC technology provides Data Acquisition control software with fast connections and data transfers to and from any system. Performs calculations on data from external sources. Now you can put the data from an existing system to work for you in the DeltaV system. All DeltaV applications can access and use the external data as if it were native DeltaV data. And because you can execute function blocks directly in the workstation, you can really put this external data to work for you. Features protecting and hiding of control strategies. Access to library items like module templates and class definitions can be restricted by to enforce project standards. The internal structure of modules can be hidden to protect intellectual property. Features class-based configuration. Build module class definitions for commonly used control (e.g. motors, valves) and equipment (e.g. valve header) modules. All modules that are created from a definition inherit changes that are made to the definition. Features advanced unit management (AUM). Use powerful DeltaV unit modules and aliasing to write generic logic in control and equipment modules. This will simplify configuration management where there are similar equipment units or trains. Refer to the Advanced Unit Management product data sheet for further details. Features advanced control. Use DeltaV Fuzzy to improve performance of non-linear or noisy loops. The optional DeltaV Tune makes adjusting the Fuzzy rules and PID parameters a snap. Simply run the tuning wizard and your loop is optimized. For more demanding process control requirements, you can use Model Predictive Control or DeltaV Neural. Refer to the Advanced Control product data sheets for details. Product Description and Specification DeltaV Monitoring and Control Software uses standard IEC61131-3 control languages, as well as FOUNDATION Fieldbus function blocks to support strategy development. These strategies may be graphically assembled and modified using standard drag-anddrop techniques. Strategy development is visually intuitive, making it easy for first-time users to quickly become productive. Context-sensitive, online help is available for all functions. The IEC61131-3 control languages include Function Block Diagramming (FBD), Sequential Function Charts (SFC), and Structured Text (ST). Typical uses of each language are listed on page 3. Product Data Sheet Monitor and Control Software February 2006—Page 3 TM Control Language Typical Usages Function Block Diagram (FBD) Monitoring and alarming Continuous calculations Analog control (pressure, temperature, flow) Motor and block valve control Totalizers Sequential Function Chart (SFC) Charging systems Startup/shutdown control Batch sequences (fill, mix, heat, dump) Structured Text (ST) Advanced math functions Complex calculations Interlock condition detection If-then-else decisions Looping Bit manipulations Function Block Diagrams Your DeltaV system uses Function Block Diagrams to implement continuously executing calculations, process monitoring, and control strategies. Graphical “wires” are used to connect the different blocks within a diagram. Each wire transfers one or more pieces of data. All communications throughout the DeltaV system are handled automatically. DeltaV function blocks are implemented using the structure specified by the FOUNDATION Fieldbus standard, but they are also enhanced to provide greater flexibility in control strategy design. FOUNDATION Fieldbus-compliant Function Blocks enable you to take advantage of control in the field. You design control strategies that best meet your control application requirements. Then, decide whether the function blocks controlling the process run in the controller, field devices, or both. Sequential Function Charts This language enables you to configure operatorindependent time-variant actions. SFCs are best at controlling strategies with multiple states. They can be used for sequencing and simple batch applications. An SFC comprises a series of steps and transitions. Each step contains a set of actions that affect the process. Transitions determine when processing moves on to the next step(s). Both single-stream and parallel execution of logic is supported within SFCs. Structured Text With structured text you can write sophisticated calculations using a wide array of algebraic and trigonometric functions and operators. In addition, you can build complex logic expressions using condtional and iterative structures. Data Acquisition Display, trend, alarm, and use third-party data as if it were native DeltaV data. Now you can put the data from an existing system to work for you in a DeltaV system. All DeltaV applications can access and use the external data as if it were native DeltaV data. The data can be used on any DeltaV workstation. It can also be integrated into control strategies, consolidated into reports, historized, and much more. Whether your application uses the workstation’s OPC server or the controller’s I/O subsystem—once accessed, the realtime database makes the data immediately available throughout the DeltaV system. In runtime, the exception reporting mechanism moves the data to the appropriate system application. The global configuration database makes management and use of this data easy. Product Data Sheet Monitor and Control Software February 2006—Page 4 TM Section 1: Function Blocks Math Blocks Absolute* Provides the absolute value of an integer or floating point input Add* Sums the values of two to sixteen inputs and generates an output value. Arithmetic* Provides standard algorithms for : Flow Compensation Linear, Flow Compensation Square Root, Flow Compensation Approximate, Btu Flow, Traditional Multiply and Divide, Average, Summer, Fourth Order Polynomial, and Simple HTG Compensate Level Comparator* Compares two values for the conditions ‘greater than’, ‘less than’, ‘equal’, ‘not equal’, and generates an output for each comparison (GT, LT, EQ, NEQ). It also checks whether the primary input is within the range defined by two inputs. Divide* Divides one input value by another input value and generates an output value. Integrator* Integrates one or two variables over time. The block compares the integrated or accumulated value to pretrip and trip limits and generates discrete output signals when the limits are reached. Multiply* Multiplies two to sixteen inputs and generates an output value. Subtract* Subtracts one input value from another input value and generates an output value. *Allowed to run in a workstation-based controller Product Data Sheet Monitor and Control Software February 2006—Page 5 TM Input/Output Blocks Alarm Detection* Creates a set of standard alarms (HI_HI, HI, LO, LO_LO) on any system parameter. AI and PID blocks have this function built-in. Analog Input* Accesses a single analog measurement value and status from an I/O channel. The input value can be a transmitter’s 4-20mA signal, the digitally communicated FOUNDATION Fieldbus block, or the digitally communicated primary or non-primary variable from a HART transmitter. Analog Output* Assigns an analog output value to a field device through a specified I/O channel or Fieldbus device. Discrete Input* Accesses a single discrete measurement value and status from a two-state field device and makes the processed physical input available to other function blocks. Discrete Output* Takes a binary setpoint and writes it to a specified I/O channel to produce an output signal. Fieldbus Multiple Discrete Input Accesses a DI card on the H1 carrier device and makes the individual channels available as in an 8-bit integer output. Fieldbus Multiple Discrete Output Takes an 8-bit integer and writes it to the individual channels of a DO card on the H1 carrier device. Fieldbus Multiplexed Analog Input Used to connect to higher density Fieldbus transmitters Pulse Input* Converts the rate parameter on the Pulse Input card to a value in engineering units. *Allowed to run in a workstation-based controller Product Data Sheet Monitor and Control Software February 2006—Page 6 TM Timer and Counter Blocks Counter* Generates a discrete output value of True (1) when the count reaches a specified trip value. The block functions as an increment or decrement counter. Off-delay Timer* Delays the transfer of a False (0) discrete input value to the output by a specified time period. On-delay Timer* Delays the transfer of a True (1) discrete input value to the output by a specified time period. Retentive Timer* Generates a True (1) discrete output after the input has been True for a specified time period. When the reset input is set True, the elapsed time and the output value are reset. Timed Pulse* Generates a True (1) discrete output for specified time duration when the input makes a positive (False-to-True) transition. The output remains True even when the input returns to its initial discrete value; it returns to its original False value only when the output is True longer than the specified time duration. Date Time Event* Generates a pulse at a preset date and time or at preset time intervals *Allowed to run in a workstation-based controller Product Data Sheet Monitor and Control Software February 2006—Page 7 TM Logic Blocks Action* Evaluates a single structured text expression when the input value is True. Mathematical functions, logical operators, and constants may be used in the expression. AND* Generates a discrete output value based on the logical AND of two to sixteen discrete inputs. Bi-directional Edge Trigger* Generates a True (1) discrete pulse output when the discrete input makes a positive (0-to-1, False-toTrue) or a negative (1-to-0, True-to-False) transition since the last execution of the block. If there has been no transition, the discrete output of the block is False. Boolean Fan Input* Generates a discrete output based on the weighted binary sum, binary coded decimal (BCD) representation, transition state, or logical OR of 1 to 16 discrete inputs. Boolean Fan Output* Decodes a binary weighted floating point input to individual bits and generates a discrete output value for each bit (as many as sixteen outputs). Condition* Evaluates a single structured text expression and generates a discrete output value when the expression is evaluated True (1) for longer than a specified time period. Device Control Provides setpoint control for multi-state discrete devices, such as motors, pumps, and block valves. Multiplexer* Selects one input value from up to 16 input values and places it at the output. Negative Edge Trigger* Generates a True (1) discrete pulse output when the discrete input makes a negative (1-to-0, True-toFalse) transition since the last execution of the block. If there has been no transition (or a positive transition), the discrete output of the block is False (0). NOT* Logically inverts a discrete input signal and generates a discrete output value. When the input is True (1), the output is False (0). When the input is False, the output is True. Product Data Sheet Monitor and Control Software February 2006—Page 8 TM Logic Blocks (continued) OR* Generates a discrete output value based on the logical OR of 2 to 16 discrete inputs. When one or more of the inputs is True (1), the output is set True (1). Positive Edge Trigger* Generates a True (1) discrete pulse output when the discrete input makes a positive (0-to-1, False-toTrue) transition since the last execution of the block. If there has been no transition (or a negative transition), the discrete output of the block is False (0). Reset/Set Flip-flop* Generates a discrete output value based on NOR logic of Reset and Set inputs. If the Reset input is False (0) and the Set input is True (1), the output is True. The output remains True regardless of the Set value until the Reset value is True. When Reset becomes True, the output is False. Set/Reset Flip-flop* Generates a discrete output value based on NAND logic of Set and Reset inputs. When the Reset input is False (0) and the Set input is True (1), the output is True. The output remains True until the Reset input is True and the Set input is False. When the Reset input is True, the output is equal to the Set input. Transfer* Selects one of two analog input signals and transfers the selected input to the output after a specified time. The transfer from one input to another is smoothed with a linear ramp. *Allowed to run in a workstation-based controller Product Data Sheet Monitor and Control Software February 2006—Page 9 TM Analog Control Blocks Bias/Gain Provides adjustable gain capability by computing an output value from a bias setpoint, an input, and a gain value. Calc* Allows you to specify an expression that determines the block’s output. Mathematical functions, logical operators, constants, parameter references, and I/O reference values may be used in the expression. Expressions are written using IEC 61131-3 Structured Text. See section 3 for Structured Text details. Control Selector Selects one of three control signals to perform override control to a PID function block. Deadtime* Introduces a pure time delay in the value and status used in a signal path between two function blocks. Fieldbus Input Selector Extended Selects the first good, minimum, maximum, middle, or average of up to eight input signals. Supports operator-selected, mode, and signal disable. Filter* Applies an equation to filter changes in the input signal and generates a smooth output signal. Input Selector* Selects the first good, minimum, maximum, middle, or average of up to four input signals. Supports operator-selected, mode, and signal disable. Lead/Lag* Provides dynamic compensation for an input value. The block can apply a lead time function, a lag time function, or a combination of the two. A specified gain is applied to the compensated value and the value is high/low-limited based on the block mode. Limit* Limits an input value between two reference values. Manual Loader Allows the block output to be set by an operator. Product Data Sheet Monitor and Control Software February 2006—Page 10 TM Analog Control Blocks (continued) PID Combines all the necessary logic to perform analog input channel processing, proportional-integralderivative (PID) control, and analog output channel processing within one function block. Ramp* Creates a ramping output signal to increase or decrease a variable toward a specified target value at a defined rate. Rate Limit* Limits the rate of change of the output value to specified limits. Also provides the derivative of the input signal. Ratio Applies an adjustable ratio setpoint to achieve a desired input/output relationship. Scaler* Provides scaling and dimensional consistency between two values of different engineering units. The block converts the input value to the specified scale and generates an output value. Signal Characterizer* Characterizes or approximates any function that defines an input/output relationship. The function is defined by configuring as many as twenty X, Y coordinates. The block interpolates an output value for a given input value using the curve defined by the configured coordinates. Two separate analog input signals can be processed simultaneously to give two corresponding separate output values using the same defined curve. Signal Generator* Produces an output signal used to simulate a process signal. Signal Selector* Selects the maximum, minimum, or average of as many as sixteen input values and places it at the output. Splitter Takes a single input and calculates two outputs based on specified coordinate values. *Allowed to run in a workstation-based controller Product Data Sheet Monitor and Control Software February 2006—Page 11 TM Advanced Control Blocks Fuzzy Logic Easy to use alternative to PID control. Useful in non-linear and noisy processes. Also very suited to handling unmeasured disturbances. Inspect* Monitors plant area control performance statistics for viewing, trending and history collection. Also provides for programmatic enable/disable of performance monitoring based on equipment or unit state. Model Predictive Control* (basic and professional) Model Predictive constrained multi-variable controller for processes with, interacting variables, difficult dynamics, multiple constraints, and throughput optimization. Related Blocks MPC Process Simulator* Allows the process to be simulated to verify the model. MPC Input Reference* Easily connect input parameters (controlled variables, disturbance variables, and constraint variables) from multiple loops in a single MPC strategy. Useful for implementing MPC in a supervisory fashion. MPC Output Reference* Easily connect output parameters (manipulated variables) from multiple loops in a single MPC strategy. Useful for implementing MPC in a supervisory fashion. Neural Network* Build virtual sensors for on-line qualitative property estimation. Use anywhere samples are taken for analysis, or in place of or back-up to continuous analyzers. Related Blocks Lab Entry* Allows operator input of offline laboratory analysis results to be used in training the neural network. Sample time and test results are easily logged right from the operator interface. Diagnostic* The Diagnostic function block provides a method to monitor device alerts from non-fieldbus assets. *Allowed to run in a workstation-based controller Product Data Sheet Monitor and Control Software February 2006—Page 12 TM Energy and Metering Blocks Isentropic Expansion* Calculates the final enthalpy for isentropic expansion of steam to a given pressure for given entropy. If the entropy-pressure point lies in the two-phase region, the combined enthalpy of steam and water for constant entropy is provided. Steam quality (% moisture) and steam temperature are also calculated. Saturated Steam Properties* Calculates steam enthalpy, entropy, specific volume and pressure for saturation conditions specified by a given temperature. Saturated Temperature* Calculates steam temperature at saturation give steam pressure. Steam Density Ratio* Calculates the square root of the ratio of steam density to the density of steam at the calibration conditions of the flow meter. Steam Properties* Calculates steam enthalpy, entropy and specific volume for a give gauge pressure and a given temperature. Water Enthalpy* Calculates enthalpy of water for a specified temperature. Water Entropy* Calculates entropy of water for a specified temperature. Flow Metering in SI units* Calculates mass flow, volumetric flow and energy flow for orifice and turbine meters. Flow Metering in US units* Calculates mass flow, volumetric flow and energy flow for orifice and turbine meters. *Allowed to run in a workstation-based controller Product Data Sheet Monitor and Control Software February 2006—Page 13 TM Special Items Custom Block Tool* Adds various block types Composite Block* A grouping of individual function blocks. Composites can be of the Embedded type. Linked or Module Block* A block on the diagram that represents another module within the system. It allows connection of parameters between this module and the referenced module. direct Physical Block Tool Used to add Foundation Fieldbus blocks directly to the diagram instead of adding a standard I/O block and then converting it. Input Parameter* A value from another function block, a sequential function chart (SFC), or a field device supplied to a module for use in execution. Internal Read Parameter* A value used within a module that supplies an output for connection to I/O or other module parameters. Internal Write Parameter* A value used within a module that supplies an input for connection to I/O or other module parameters. Output Parameter* A value calculated or triggered by the module and sent to other diagrams or field devices. *Allowed to run in a workstation-based controller Product Data Sheet Monitor and Control Software February 2006—Page 14 TM Section 2: Sequence Function Chart Tools Icon SFC Tools Input Parameter A value from another function block, a sequential function chart (SFC), or a field device supplied to a module for use in execution. Automatically available when the Module Block is used on another module’s diagram. Internal Read Parameter A value used within a module that supplies an output for connection to I/O or other module parameters. Internal Write Parameter A value used within a module that supplies an input for connection to I/O or other module parameters. Output Parameter A value calculated or triggered by the module and sent to other function blocks, SFC’s, or field devices. Automatically available when the Module Block is used on another module’s diagram. Step An element of an SFC that contains a set of actions. The actions define the rules and the behavior of the step. The step manages the execution of the actions they contain. Termination A transition that specifies a condition that represents a logical end to a sequence. Transition An element of a SFC that allows the sequence to proceed from one step to the next if a transition condition is met. A transition condition is the result of evaluating a Boolean expression. Sequence A number of steps and transitions linked together. Product Data Sheet Monitor and Control Software February 2006—Page 15 TM Section 3: Structured Text Instructions The DeltaV system uses IEC 61131-3 Structured Text to create custom functions. The language uses operators, functions, statements and operands in expressions. The Action, Condition, Calc blocks and SFCs use expressions. Any system parameter may be referenced by these expressions. Functions Math ABS (x) EXP Exponential of x Raise x to the power of y FRACT (x) Fractional part of a number LOG (x) Description Operator Absolute value of x EXPT (x, y) LN (x) Operators Description Natural logarithm of x Log base 10 of x LOG2 (x, y) Log base y of x - Unary minus MAX (x, y) Maximum of x and y + Unary plus MIN (x, y) Minimum of x and y ! , NOT Logical NOT ROUND (x) ~ Bitwise NOT SQRT (x) OR Logical OR XOR Logical Exclusive OR AND Logical AND | Bitwise OR ^ Bitwise XOR & Bitwise AND = Equality != , <> , ~= Inequality < Less than > Greater than <= Less than or equal to >= Greater than or equal to + Add + String concatenation – Subtract * Multiply / Divide MOD , % Modulus (remainder) ** Raise to power ?: Conditional evaluation TRUNC (x) Round x to the nearest float Square root of x Floor function Trig ACOS (x) Description Arc cosine of x ASIN Arc sine of x ATAN Arc tangent of x COS Cosine of x SIN(x) TAN (x) Sine of x Tangent of x Bitwise ROL(x,y) / ROTL(x,y) Description Rotate x to the left by y positions ROTL16(i,n) Rotate i to the left by n bits for a 16 bit integer ROR(x,y) / ROTR(x,y) Rotate x to the right by y positions ROTR16(i,n) Rotate i to the right by n bits for a 16 bit integer SHL(x,y) Shift x left by y positions, no carry SHR(x,y) Shift x right by y positions, no carry ASR16(i,n) Arithmetic shift right n bits by I positions for a 16 bit integer STBT(i,b,n) Set bit n in integer i to boolean value b Product Data Sheet Monitor and Control Software February 2006—Page 16 TM Time Description Operands time_to_str converts a time value to a time string • Named set constants in the form “SetName:ValueName.” str_to_time converts a time string to a time value • Inputs are floating-point-with-status data types that may be wired to function block parameter connectors or used in expressions. • Outputs are floating-point-with-status data types that may be wired from function block parameter connectors or written from action expressions. • Input device signal tags (DSTs) are references to signals and also contain signal status data. • Constants- predefined, unchangeable values in expressions. These constants let you test values against DeltaV system values without having to know their internal representations. The DeltaV system supports the constants listed below: Miscellaneous. EUP(e,p0,p100) Description Conversion from engineering units to percent PEU(p,p0,p100) Conversion from percent to engineering units Option Explicit Forces all local variables to require explicit declaration Logevent(x) Logs the event string specified Selstr(n,s1,s2,s3,s4,s5) Returns the nth string. Sysstat(x) Download, Power fail, and switchover event flags Basepath(path_string) Returns the base portion of a path string. Statements Statement Description ; End of statement separator := Assignment If…Then… Conditional execution Else…End_if While...Do… Looping function End_While Exit Exits the innermost While loop Var…End_var Declare variables Option Explicit Force variables to be declared REM Single line comment (*…*) Comment (multi-line) Constant Description GOOD Good status BAD Bad status TRUE Boolean True FALSE Boolean False UNC Uncertain status LIMITED CONSTANT Limited constant status LIMITED HIGH Limited High status LIMITED LOW Limited Low status AUTO Automatic mode CAS Cascade mode IMAN Initializing Manual mode LO Local Override mode MAN Manual mode OS Out of Service mode RCAS Remote Cascade mode ROUT Remote Out mode Product Data Sheet Monitor and Control Software February 2006—Page 17 TM Capacity Related Products Your DeltaV system provides the exact monitoring and control functions your application requires. The software is also scalable in size. The system is sized according to the number of device signal tags (DSTs) and SCADA tags. A DST is any signal used as a measured variable or controlled output. A SCADA tag is a value brought into the DeltaV system for monitoring, display, alarming and history collection. 9 Redundancy. Controller redundancy provides Classic I/O supports only one signal per device. HART, FOUNDATION Fieldbus, PROFIBUS DP, ASi bus and serial communications can support multiple signals per device. OPC communications can support multiple tags per server. System Specifications Hardware MDPLUS, MD Controllers DeltaV software Release: >= 7.3 Capacity SCADA tags 25000 per workstation Device signal tags 30000 per system Data source Classic I/O (AI, AO, DI, DO) HART (AI, AO) FOUNDATION Fieldbus PROFIBUS DP, AS-i bus, DeviceNet, Serial, OPC you with added reliability for critical applications. 9 DeltaV Tune. This lets you determine the right tuning parameters for your PID and fuzzy loops, all at the touch of a button. 9 DeltaV Fuzzy. For difficult-to-control loops, fuzzy logic technology enables more robust control than standard PID algorithms. It improves loop performance by providing faster, tighter control with minimal overshoot and settling time. Fuzzy logic is ideal for controlling non-linear process loops, as well as improving control of simple loops. 9 DeltaV Neural. Provide a continuous indication of lab analysis of difficult measurements. 9 DeltaV Inspect. An advanced process monitoring system that instantly identifies underperforming loops. 9 DeltaV Predict. Obtain greater process throughput to maintain plant operation at measurable operating constraints. 9 DeltaV Simulate. Development environment including simulation on a PC. 9 Mimic. This is tie-back and dynamic simulation software integrated with your DeltaV configuration. Simulates the controller’s I/O without requiring any modifications to your control strategies. 9 Model Predictive Control (refer to the following third-party product data sheet): • HYSYS Operator Traning System • HYSYS.Plant • Intelligent Performance Monitoring • Multivariable Statistical Process Control] • Real Time Optimization Product Data Sheet Monitor and Control Software February 2006—Page 18 TM Ordering Information Controller function licensing is based on the number and type of I/O connected. The license limits are enforced on a system-wide basis and not on a per controller basis. For details, refer to the Controller Licensing white paper. License Type Model Number License Size (DSTs) DI VE3111S xxxxx xxxxx = 00025 to 30000 DO VE3112S xxxxx xxxxx = 00025 to 30000 AI VE3113S xxxxx xxxxx = 00025 to 30000 AO VE3114S xxxxx xxxxx = 00025 to 30000 License Type Model Number License Size (DSTs) ProfessionalPLUS Station VE2101S xxxxx xxxxx = 00025 to 30000 To locate a sales office near you, visit our website at: www.EasyDeltaV.com/reach …or call us at: Asia Pacific: Europe, Middle East: North America, Latin America: 65.777.8211 41.41.768.6111 +1 800.833.8314 or +1 512.832.3774 For large power, water, and wastewater applications contact Power and Water Solutions at: www.emersonprocess-powerwater.com …or call us at: Asia Pacific: Europe, Middle East, Africa: North America, Latin America: 65.777.8211 48.22.630.2443 +1 412.963.4000 ©Fisher-Rosemount Systems, Inc. 1996—2006 All rights reserved. DeltaV, the DeltaV design, SureService, the SureService design, SureNet, the SureNet design, and PlantWeb are marks of one of the Emerson Process Management group of companies. All other marks are property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warrantees or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the design or specification of such products at any time without notice. age 1 TM The DeltaV power supplies are modular, easy to install, and secure. Easy to use Flexible and cost-effective Secure Power—your system won’t operate without it. DeltaV power supplies offer you the most efficient and reliable power solution for your money. The DeltaV power supply suite provides power to the system electronics and to the field. This is all the power required for your DeltaV system. Benefits Easy to use. The system power supplies are plugand-play components. They fit into either position on the 2-wide power/controller carrier. This carrier contains internal power buses, eliminating the need for external cabling to connect the system power supply to the DeltaV controller and I/O interfaces. The carrier mounts easily onto a T-type DIN rail—easy! Flexible and cost-effective. The DeltaV power supply suite is modular. Add power to the field, controller and I/O subsystems as you need it. The power supplies’ load-sharing capabilities enable you to add more power or provide power redundancy to your system. age 2 TM Secure. Your I/O is always accurate because the I/O subsystem and controller always receive a consistent and accurate 12- or 5-VDC power supply. The power supplies are compliant with EMC and CSA standards; there is immediate notification of power failure; and system and field power provisions are completely isolated. ! ! " # ! ! $ Plug-and play components. The system power supply components fit into either position on the 2wide power/controller carrier. This interchangeability means you can expand or replace power components. Just pull out one power supply 1 component and snap in the other. Rail mounted. Power supply installation is simple. Mount the 2-wide power/controller carrier into place on a T-type DIN rail. Then plug the system power supplies into the carrier. Internal power bus. The 2-wide power/controller carrier contains internal power buses. You don’t need to use external cabling to connect the system power supply to the DeltaV controller and the I/O interface carriers. Accurate output. The system power supplies accept a wide range of power inputs and translate the inputs into accurate power output. Field power distribution to I/O interfaces. If multiple I/O modules in the same I/O subsystem need the same VDC to the field, you can wire the I/O modules together, creating a single power connection to the I/O interface carrier. Power redundancy. DeltaV system power supplies can be redundant at 1-to-N versus 1-to-1 in other systems. This provides an economical solution to creating system redundancy. No power overload. Distribution prevents power overloading on the I/O and 2-wide power/controller carriers. No more than 8 A can be carried on the backplane to the controller and the I/O subsystem. Standard compliance. The power supplies are compliant with EMC and CSA standards. Their design meets the new European “power factor correction” standards. No power degradation. The power supplies provide consistent power to the system and the field devices. No de-rating to the power supplies occurs when the temperature is within defined specifications. Immediate notification of power failure. Internal relay outputs change status and alert the user if the incoming voltage fails or if the system power supply fails. Also, the LED on the power supply housing displays the power status. Modular power. You know your power requirements today, but what about the future? Lay a solid foundation now and build on it later. A modular power structure allows you to simply snap on additional power to the field, controller, and I/O subsystems. You can add 2-wide power/controller carriers as you need them and install additional system power supplies. System and field power isolation. The system and field power provisions are completely isolated. For example, if the Bulk AC to 24 VDC power supply providing power to the field fails, the system power supply (AC/DC) is unaffected. 1 Power supply removal. You don’t need to unscrew connections to remove the system power supplies. Simply unplug the connectors. Refer to Zone 2 installation instructions (12P2046) and/or Class 1 Division 2 installation instructions (12P1293) for details. age 3 TM ! ! The system power supply directs DC power to the controller and I/O subsystem. It resides on either slot of the 2-wide power/controller carrier. Power is isolated from the field. Refer to Zone 2 installation instructions (12P2046) and/or Class 1 Division 2 installation instructions (12P1293) for information on installing in hazardous areas. Description Input Inrush (soft start) Output power Output voltages Input protection Overvoltage protection AC/DC System Power Supply Specifications 100 VAC to 264 VAC, 47 Hz to 63 Hz, single-phase 35 A peak maximum for one cycle or less at 230 VAC input 25 W total at 60 °C +12 VDC at 2.1 A maximum +5 VDC at 2.0 A maximum +3.3 VDC at 0.5 A maximum Combined 5 VDC and 3.3 VDC output = 10 W maximum Internally fused, non-replaceable Output protected at 110 to 120% Hold-up time Operating temperature Output: remains within 5% of nominal at full load and 155 VAC input for 20 ms Storage temperature -40 to 70 °C (-40 to 158 °F) 5 to 95%, non-condensing ISA-S71.04 - 1985 Airborne Contaminants Class G2 Class I, Div. II approval 10 g ½-sine wave for 11 ms 1 mm peak-to-peak from 5 Hz to 16 Hz, 0.5 g from 16 Hz to 150 Hz On either slot of 2-wide power/controller carrier Relative humidity Airborne contaminants Hazardous areas Shock Vibration Mounting LED indicators Green—AC power Red—Error External connectors: Primary power Alarm contact 0 to 60° C (32 to 140 °F) without derating Input AC power is applied and internal fuse is sound Outputs are not within ±4% of nominal (normal conditions). AC input: 3-wire 2-wire normally open relay; relay is closed when outputs are within ±4% of nominal; 2.0 A at 30 VDC, 2.0 A at 250 VAC age 4 TM & ' " " % " & ! ! "% " " & $ " & age 5 TM 24/12 VDC System Power Supply & && & # ! $ Description Input " " % " " & & $( " $ 24/12 VDC System Power Supply Specifications 11.4 to 12.6 (12 VDC Input) 20.4 to 28.8 (24 VDC Input) Inrush (soft start) 12 A peak maximum for 5 ms over 12 VDC input range (excluding 12 VDC passthrough output) 20 A peak maximum for 5 ms over 24 VDC input range (including 12 VDC output) Output Power Rating -40-60C +12 VDC at 13 A (12 VDC Input) +12 VDC at 4.5 A (24 VDC Input) +5 VDC at 2.0 A +3.3 VDC at 2.0 A 10 W total for combined outputs of 5 VDC and 3.3 VDC Output Power Rating -40-70C +12 VDC at 10 A (12 VDC Input) +12 VDC at 3.0 A (24 VDC Input) +5 VDC at 2.0 A +3.3 VDC at 2.0 A 10 W total for combined outputs of 5 VDC and 3.3 VDC Input protection Internally fused, non-replaceable Overvoltage protection Output protected at 110% to 120% Hold-up time Output: remains within 5% of nominal at full load and minimum input voltage for 5 ms (excluding 12 VDC current with 12 VDC input) Operating temperature -40 to 60 °C (-40 to 140°F) without de-rating -40 to 70 °C (-40 to 158°F) with de-rating Storage temperature -40 to 70 °C (-40 to 158 °F) Relative humidity 5 to 95%, non-condensing Airborne contaminants ISA-S71.04-1985 airborne contaminants class G3 Shock 10 g ½-sine wave for 11 ms Vibration 1 mm peak-to-peak from 5 Hz to 16 Hz, 0.5 g from 16 Hz to 150 Hz Mounting On either slot of 2-wide power/controller carrier LED Indicators: Green—DC Power Input DC power is applied and internal fuse/diode is sound. Red—Error The +5 VDC and +3.3 VDC outputs are out of tolerance. External connectors: Primary power DC input, 2-wire Alarm contact 2-wire normally open relay; relay is closed when 3.3 and 5 VDC outputs are within ±4% of nominal; 2.0 A at 30 VDC, 2.0 at 250 VAC Environmental Rating: FM Class 1 Div 2; Cenelec Zone 2 A, B, C, D T4 Hazardous locations ATEX 3 G IIC T4 -nC age 6 TM Bulk Power Supplies The 24 V bulk power supply provides a centralized power supply and distributes power to system power supplies and also can provide power for field devices. The DeltaV bulk AC to 24 VDC power supply comes in a 300 W version. It converts 120/230 VAC power to 24 VDC power. The 24 VDC power provides power to the field devices via power distribution. Description DIN-rail Mounted Bulk AC to 24 VDC Power Supply Specifications ! 0 0 ( ( & . "% ' "5 0 & ( & ) ,)./* #$, ! #$, ! #$ 2 # # 2 6 7 6 % $+: ( , 1! - 1! & ! *+ ! ,# ! *#-./ % $ +$ 4 + 7 6 3 2 & " ,# ! 4 28 " " " "* " % 3 3 9./3 & $ & " $ " & ' " " & & " " ) ( ! $ " " * $;4 & ! $ $ ( " " < Relative humidity 5 to 95%, non-condensing Airborne contaminants ISA-S71.04-1985 airborne contaminants class G3 Shock MIL-STD-810D Method 516.3, Procedure III Vibration MIL-STD-810D Method 514.3, Category 1, Procedure I Approvals CSA certified to C22.2 No. 60-950 FM 3611 ATEX cat 3 EN50021 NE21 CE EN61326 ATEX II 3G EexnC IIC T4 Dimensions / . 2 43 = " 2 43 2 43 = (5 )$ & #$ & $,& ,$ 2 $) $3 2+$ $3 2#$ $3 2 $--> $3 " age 7 TM The 12 V bulk power supply provides a centralized power supply and distributes power to system power supplies. The DeltaV bulk AC to 12 VDC power supply comes in a 177 W version. It converts 120/230 VAC power to 12 VDC power. The 12 VDC power provides power to the controllers and I/O cards Description DIN-rail Mounted Bulk AC to 12 VDC Power Supply Specifications ! 0 0 ( ( & . "% ' "5 0 & ( & ) ,)./* $) ! $) ! )$, 2 # 2 6 7 6 % $+: ( , 1! - 1! & ! *+ ! ,# ! *#-./ % $ +$ 4 + 7 6 3 2 & " ,# ! 4 28 " " " "* " % 3 3 9./3 & $ & " $ " & ' " " & & " " ) ( ! $ " " * $;4 & ! $ $ ( " " < Relative humidity 5 to 95%, non-condensing Airborne contaminants ISA-S71.04-1985 airborne contaminants class G3 Shock MIL-STD-810D Method 516.3, Procedure III Vibration MIL-STD-810D Method 514.3, Category 1, Procedure I Approvals CSA certified to C22.2 No. 60-950 FM 3611 ATEX cat 3 EN50021 NE21 CE EN61326 ATEX II 3G EexnC IIC T4 Dimensions / . 2 43 = " 2 43 2 43 = (5 )$ & #$ & $,& ,$ 2 $) $3 2+$ $3 2#$ $3 2 $--> $3 " age 8 TM Bulk power supply illustrating wiring connections and electrical certifications age 9 TM System Power Supplies One AC/DC system power supply is sufficient for many small DeltaV installations. The power supply provides 1.25 A. This is enough for: • 8 discrete I/O cards • 8 analog I/O cards • 4 serial I/O cards • 4 Series 2 H1 cards One 12/24-volt system power supply is required for medium to large DeltaV installations. A second power supply would be required to provide redundancy. Using Multiple Bulk Power Supplies The DIN rail mounted bulk AC to 24 VDC and bulk AC to 12 VDC power supplies can be used in systems requiring load sharing as well as redundancy. The DIN rail-mounted bulk power supplies have an integrated ORing diode. If the DIN rail-mounted bulk power supply is used in a system that requires redundancy or load sharing, connect the SHARE terminals on the top of the power supplies as shown in the installation manual. Connecting the DIN Rail-Mounted Bulk Power Supply for Redundancy or Load Sharing The following table shows the current provided to the system based on the number of DIN rail-mounted Bulk Power Supplies (AC to 12 and 24 VDC) and whether simplex or redundant power is used in the configuration. Bulk Power Provided to the System Number of Bulk Power Supplies (AC to 24 VDC and AC to 12 VDC) System Current Provided by System Current Provided by Redundant Simplex Power Power 1 12 A N/A 2 24 A 12 A 3 36 A 24 A 4 48 A 36 A 5 - 48 A age 10 TM Description Model Number 115/220 VAC AC to DC System Power Supply VE5001 24/12 VDC System Power Supply VE5008 DIN-rail Mounted Bulk AC to 24 VDC Power Supply VE5011 DIN-rail Mounted Bulk AC to 12 VDC Power Supply VE5012 Bulk 24 VDC to 12 VDC Power Supply VE5005 To locate a sales office near you, visit our website at: www.EasyDeltaV.com/reach Asia Pacific: Europe, Middle East: North America, Latin America: …or call us at: 65.777.8211 41.41.768.6111 +1 800.833.8314 or +1 512.832.3774 For large power, water, and wastewater applications contact Power and Water Solutions at: www.emersonprocess-powerwater.com …or call us at: Asia Pacific: Europe, Middle East, Africa: North America, Latin America: 65.777.8211 48.22.630.2443 +1 412.963.4000 ©Fisher-Rosemount Systems, Inc. 1996—2005 All rights reserved. DeltaV, the DeltaV design, SureService, the SureService design, SureNet, the SureNet design, and PlantWeb are marks of one of the Emerson Process Management group of companies. All other marks are property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warrantees or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the design or specification of such products at any time without notice. Product Data Sheet Serial Interface Series 2 February 2006—Page 1 TM Serial Interface Series 2 Serial Interface The DeltaV Serial Interface provides a connection between the DeltaV system and other devices.. Q Provides seamless information interface added online while the rest of the controller I/O is powered up and in use.1 Q Plug-and-play easy to use Benefits Q Extends the life of existing equipment Introduction The Serial Interface provides a connection between the DeltaV system and devices that support a serial protocol, such as Modbus or Allen Bradley’s Data Highway Plus. The Serial Interface is supplied with Modbus software drivers pre-loaded. Plug your Serial Interface into any available slot in the I/O interface carrier, connect the third-party device, power up and play. Like all DeltaV I/O, the Serial Interface may be Provides seamless information interface. Using the Serial Interface with the DeltaV system, you gain an extended view of your entire plant. All serial information is readily available for display at the Operator Interface. When connected to a PLC, DeltaV software may pass supervisory information to the PLC facilitating the coordination of control strategies across systems. 1 Refer to Zone 2 installation instructions (12P2046) and/or Class 1 Division 2 installation instructions (12P1293) for details. Product Data Sheet Serial Interface Series 2 February 2006—Page 2 TM Plug-and-play easy to use. Plug-and-play installation saves money. The Serial Interface works just like other DeltaV I/O interfaces. It fits into any available slot on the controller I/O carrier. There are no dipswitches. Just plug it in! The DeltaV controller auto-senses the Serial Interface and presents the configuration options. Online help makes this interface a snap to configure. After a simple point-and-click configuration exercise, your integrated solution is up and running. Extends the life of existing equipment. Enhance existing capabilities—don't replace them. Many plants have a variety of devices already installed. With the Serial Interface you are able to effectively interface a DeltaV system with existing PLCs or other serial devices. This means that you can layer the state-of-the-art process control offered by a DeltaV system on to the devices you already have in place. Product Description and Specification The Serial Interface consists of a serial card (KJ3003X1-BA1) and a terminal block. The card contains two serial communications ports that support RS232 and RS422/485 half duplex, or RS422/485 full duplex signals. These ports are individually configurable and support data rates up to 115 KBaud. The card has the common DeltaV form factor, allowing it to be plugged into any available slot in the I/O interface carrier. The card is clearly labeled with the interface type. LEDs, located on the front of the card, show the power, error, and port status of the interface at a glance. The standard Modbus protocol includes the Serial Interface, the Modbus RTU, and ASCII communications protocol as defined in the Modicon Modbus Protocol Reference Manual dated March 1992 (PI-MBUS-300 REV D). Each Serial Interface port may be configured as either a master or slave device. The serial card supports the following features using the Modbus protocol: Reading input data from Modbus coils, input status, holding registers and normal input registers. Writing output data to coils and holding registers. Output data can be written in single coil, register mode, or complete data set mode. This output mode is a configurable parameter. Input data can be read in as a complete data set, providing the best performance. The serial card supports the input and/or output of 16 different data sets per serial port, for a total of 32 data sets per Serial Interface. When data values come into the DeltaV system through a serial card, each data set that lands on one module counts as one DST. Each data set can hold up to 100 data values. Therefore, if you have 100 data values in a data set that comes in on one module, it counts as only one DST. If you have the same 100 values in a data set that comes into six modules, you will have six DSTs. In both cases, you can alarm and control any of the 100 values and the DST count will remain the same. The maximum number of DSTs supported per card in the DeltaV Serial Interface is 500. Both Modbus RTU and Modbus ASCII communications modes are supported by standard Modbus protocol. Product Data Sheet Serial Interface Series 2 February 2006—Page 3 TM Other Protocols Supported The DeltaV serial module can support other serial driver protocols downloaded directly into the serial card. Custom drivers available from Emerson Process Management for the DeltaV serial module include: • • • • • • • • AGA3 Gas Flow Calculators AGA8 Gas Flow Calculators Allen-Bradley Data Highway Plus Control Technique Drive (Modbus) Mettler O-082 Weight Scale Modbus Redundancy Moore Products LIL RMV9000MVCU3 Controller • • • • • • • Rotork Pakscan Satorious MP-8 Weight Scale Satorious xBPI Weight Scale Siemens 3964R Spartan DeltaV Metering Program Turnbull TCS6000 Brooks Instruments Petrocount Ratio Management System Emerson Process Management has a long history of developing new custom serial driver protocols for its other control systems. Call your local sales office for availability of these drivers and any driver not listed above. Product Data Sheet Serial Interface Series 2 February 2006—Page 4 TM Modbus Function Codes Supported The Serial Interface uses the following Modbus communications protocol function codes to read and write values to and from the Modbus device when acting as a Modbus master device. Modbus Function Codes Supported Code Meaning Description 1 Read coil dtatus Obtain current status (on/off) of a group of logic coils 2 Read input status Obtain current status (on/off) of a group of discrete inputs 3 Read holding registers Obtain current binary value of one or more holding registers 4 Read input registers Obtain current binary value of one or more input registers 5 Force single coil Force logic coil to a state of ON or OFF 6 Preset single register Write a single binary value into a holding register Diagnostics Sub-function 2 is used to retrieve the Diagnostic Register of a PLC Force multiple coils Forces a series of consecutive logic coils to defined ON or OFF states 16 Preset multiple registers Writes specific binary values into a series of consecutive holding registers 17 Report slave ID Used to obtain the run (on/off) state of a PLC 8 15 For detailed information on the Modbus communications protocol and specific communications function codes refer to the Modicon Modbus Protocol Reference Guide dated March 1992 (PI-MBUS-300 REV D). Product Data Sheet Serial Interface Series 2 February 2006—Page 5 TM Serial Interface Specifications 2 Number of serial ports 2 Number of data sets per Serial Interface card 32 (16 per port) Number of Device Signal Tags per Serial Interface 500 maximum (total of both ports) Number of device signal tags per Serial Interface port 500 maximum2 Port types RS232, RS422/485 half duplex, RS 422/485 full duplex (configurable with the DeltaV Explorer) Isolation Each port is isolated from the system and from the other. These ports must be externally grounded. Baud rate 300, 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200 Parity Even, Odd, None Data bits 7 or 8 Stop bits 1 or 2 Retry count 0 – 255 Message time out 100 – 25,500 msec. (100 msec. Increments) Transmit delay 0 – 25,500 msec. (100 msec. Increments) Send outputs on startup In the DeltaV Explorer, the user is able to indicate whether or not outputs should be sent on interface initialization. Note that the total capacity of the Serial Interface Card can be used with a single port. This provides maximum flexibility for project needs. Product Data Sheet Serial Interface Series 2 February 2006—Page 6 TM Environmental Specifications Storage temperature -40 to 85 °C (-40 to 185 °F) Operating temperature -40 to 70 °C (-32 to 140 °F) Relative humidity 5 to 95% , non-condensing Airborne contaminants ISA-S71.04-1985 Airborne Contaminants Class G3 Hazardous area/location* ATEX EEx nA IIC T4 Class 1, Div 2, Groups A, B, C, D, T4. Protection rating IP 20 Shock 10 g ½-sine wave for 11 ms Vibration 3 mm peak-to-peak from 5 to 13 Hz; 0.5 g from 13 to 150 Hz *Refer to Zone 2 installation instructions (12P2046) and/or Class 1 Division 2 installation instructions (12P1293) for information on installing in hazardous areas. Product Data Sheet Serial Interface Series 2 February 2006—Page 7 TM Ordering Information The DeltaV Serial Interface ships from the factory with Modbus drivers pre-installed. Drivers other than Modbus must be purchased separately and then downloaded into the Serial Interface. Users must purchase a Serial Interface port-license to activate each port on the Serial Interface, regardless of what protocol they are using on the serial card. Description Model Number Serial Interface, 2-ports, terminal block VE4006P2 Serial Interface port license VE4102 Prerequisites • DeltaV version 3.0 or later software. • DeltaV MD or MD+ controller. To locate a sales office near you, visit our website at: www.EasyDeltaV.com/reach …or call us at: Asia Pacific: Europe, Middle East: North America, Latin America: 65.777.8211 41.41.768.6111 +1 800.833.8314 or +1 512.832.3774 For large power, water, and wastewater applications contact Power and Water Solutions at: www.emersonprocess-powerwater.com …or call us at: Asia Pacific: Europe, Middle East, Africa: North America, Latin America: 65.777.8211 48.22.630.2443 +1 412.963.4000 ©Fisher-Rosemount Systems, Inc. 1996—2006 All rights reserved. DeltaV, the DeltaV design, SureService, the SureService design, SureNet, the SureNet design, and PlantWeb are marks of one of the Emerson Process Management group of companies. All other marks are property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warrantees or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the design or specification of such products at any time without notice. Product Data Sheet DeltaV Zone 1 Remote I/O May 2005—Page 1 TM DeltaV Zone 1 Remote I/O Unlike any other remote I/O solution, DeltaV shared remote I/O connects with any DeltaV controller for maximum installation flexibility. Q Shared remote I/O for maximum flexibility Benefits Q Easy plug-and-play installation Shared Remote I/O. Unlike other remote I/O, DeltaV Zone 1 Remote I/O can be shared amongst several DeltaV controllers for a greater range of applications and installation flexibility. Q Easy to use Introduction DeltaV Zone 1 Remote I/O scanners provide communication and control between the field devices and the other nodes on the control network. Control strategies and system configurations can be used with the DeltaV system’s powerful controllers with I/O residing either local to the controller or on a remote I/O scanner. Easy plug-and-play installation. DeltaV Zone 1 Remote I/O automatically identifies itself to the control network, saving the usual no-value engineering work that other automation systems require. Additionally, I/O cards are recognized as they are inserted into the remote I/O subsystem. Easy to use. Like the regular I/O in your DeltaV system, the DeltaV controller manages all activities for your Zone 1 Remote I/O. Product Data Sheet DeltaV Zone 1 Remote I/O May 2005—Page 2 TM Product Description and Specification The DeltaV Zone 1 Remote I/O delivers big savings in the installation process. The compact, modular design allows you to cost-effectively meet your process needs. data from the I/O channels cannot be used in a control strategy, if it is a requirement to use Hart data in a control strategy then local I/O to the controller must be utilized. Easy plug-and-play installation Shared remote I/O for maximum flexibility I/O Targeting. The Zone 1 Remote I/O scanner can share controllers by supporting the targeting of Classic I/O or Hart I/O cards to controllers on a per card basis. For example, a card can be owned by a controller, with different I/O cards owned by different controller. Up to four controllers can be targeted by a single Remote I/O scanner. Each DeltaV controller can have up to 16 Remote I/O scanners associated with it. The DeltaV system may have up to 60 remote I/O scanners. The scanners communicate on the same ethernet network as the controllers and workstations. Data Passthrough. The controller is equipped with the ability to pass smart HART® information from field devices to any workstation node in the control network. This means you can take advantage of applications, such as AMS™ Suite: Intelligent Device Manager that enable you to remotely manage the HART information contained in your HART equipped devices. Mounting. This plug-and-play system structure provides modular system growth with a single controller and is designed for remote mounting in a Class 1, Div 2 or ATEX Zone 1 environment has been approved. I/O Capacity. The Zone 1 Remote I/O scanner supports one carrier (4 cards) of either Classic I/O or Hart I/O. Redundant I/O is NOT supported. The Hart Self-Addressing. The Zone 1 Remote I/O scanner is unique in its ability to automatically identify itself to the DeltaV control network. When the Zone 1 Remote I/O scanner is powered up, it is automatically assigned a unique address—no dip switches, no configuring—just plug and play! Self-Locating. A Zone 1 Remote I/O scanner’s physical location is easy to find. LEDs on the face of the controller can be made to flash, providing a strong visual clue. Automatic I/O Detection. The Zone 1 Remote I/O scanner can identify all I/O interface channels located on the subsystem. As soon as an I/O interface is plugged in, the scanner knows the general characteristics of the field devices managed by that I/O interface. This reduces the “no value engineering” associated with configuration—easy! Easy to use Total Control. The controller manages all control activities for the I/O interface channels. It also manages all communication functions for the communications network. Time stamping, alarming, and trend objects are also managed within the controller. The controller executes your control strategy. Information from an input channel is on a Zone 1 Remote I/O scanner received, control strategy applied, and data is sent to an output channel on Zone 1 Remote I/O scanner within 200 ms. . Product Data Sheet DeltaV Zone 1 Remote I/O May 2005—Page 3 TM Power Supply Item Specification Input power requirements +24 VDC (-15% - +20%) @ 3 A max Output power rating + 8 VDC + 10% @ 580 mA, safety limited to < 10 V Mounting Slot labeled power supply on the carrier CPU Item Specification Input power requirements +26VDC @ 0.8 A Output power requirements 5 VDC @ 1.6A (for I/O cards) Mounting Slot labeled CPU on the carrier Product Data Sheet DeltaV Zone 1 Remote I/O May 2005—Page 4 TM Analog I/O Card The Zone 1 Analog I/O card provides eight I.S. 2-wire 4-20 mA HART input channels and four I.S. 4-20 mA HART output channels. Item Specification Number of channels Eight Channel-to-channel isolation None 2-Wire Field circuit current limit per channel 30 mA maximum Voltage to transmitter @ 20mA 15.0 V minimum Nominal signal range 4 to 20 mA Full scale signal range 1 to 22 mA Line fault detection: • Short circuit >22.25 mA • Open circuit <0.75 mA Resolution 15 bits Repeatability 0.05% of span Accuracy over temperature range • 0 to 60 degrees C 0.1% of span • -20 to 70 degrees C 0.15% of span Accuracy over EMC conditions 1.0% of span Calibration Factory software calibration. No further calibration required. Communications support • HART pass-through request/response • HART variable report • Field device status report Product Data Sheet DeltaV Zone 1 Remote I/O May 2005—Page 5 TM HART Analog Output Channel Specifications Item Specification Number of channels Four Channel-to-channel isolation None Nominal signal range (span) 4 to 20 mA Full signal range 1 to 22 mA Voltage to load 15 V minimum @ 20 mA Load resistance 750 ohm maximum Open circuit detection threshold 0.75 mA + 0.25 mA Channel readback error threshold + 5% of span Resolution 14 bits Accuracy over temperature range • 0 to 60 degrees C 0.25% of span • -20 to 70 degrees C 0.3% of span Accuracy over EMC conditions 2.5% of span Calibration Factory software calibration. No further calibration required. Communications support • HART pass-through request/response • HART variable report • Field device status report Product Data Sheet DeltaV Zone 1 Remote I/O May 2005—Page 6 TM Discrete Input/Output Card The Zone 1 discrete I/O card provides sixteen I.S. dry contact input channels (the first two channels can support pulse count) and eight I.S. high-side output channels. Discrete Input Channel Specifications Item Specification Number of channels Sixteen Channel-to-channel isolation None Detection level for On > 2.1 mA Detection level for Off < 1.2 mA Voltage applied to sensor 8.0 VDC +/-10% from 1 K ohm Line fault detection: • Short circuit < 200 ohm • Open circuit > 40 K ohm Pulse Count Input Frequency (channels 1 and 2 only) 10 KHz maximum (40 usec minimum pulse width) Product Data Sheet DeltaV Zone 1 Remote I/O May 2005—Page 7 TM Discrete Output Channel Specifications Item Specification Number of channels Eight Channel-to-channel isolation None Output range • 26 V (open circuit typical) • 27.4 VDC (open circuit maximum) • 15 V at 30 mA (typical) Output current rating 30 mA Off state leakage 0.5 mA maximum Current limit per channel 30 mA +/-10% nominal Line fault detection: • Short circuit < 100 ohm • Open circuit > 25 K ohm Line Fault Detection The I.S. discrete output high-side channels have line fault detection that can be enabled on a channel-by-channel basis as a configuration item. When line fault detection is enabled, the card detects open and short line fault conditions by performing an internal readback of the output to verify its value in both on and off states. The card tests the opposite state of its current value by temporarily changing the output to that value, performing the internal readback, then returning the output to its configured output value. The pulses to the opposite state are never greater than 400 μSec. High-speed inputs that connect to a discrete output channel with line fault enabled must consider these pulses in the input software scheme. Note: Total cable capacitance of less than 30nF is acceptable. Line fault detection does not work with large inductive or capacitive loads and must be disabled under these conditions. Product Data Sheet DeltaV Zone 1 Remote I/O May 2005—Page 8 TM Ordering Information Description Model Number Carrier Assembly for up to 4 Zone 1 Remote I/O Cards (Includes Carrier, CPU Card and Power Supply) VE4251 Analog I/O Card for Zone 1 Remote I/O VE4201 Discrete I/O Card for Zone 1 Remote I/O VE4202 1-Port Fiber/4-Port Copper Switch VE6019 The Carrier, CPU Card and Power Supply can be ordered separately for spare/replacement: • Carrier KJ7001X1-BA1 • CPU Card KJ7012X1-BA1 • Power Supply KJ7011X1-BA1 Product Data Sheet DeltaV Zone 1 Remote I/O May 2005—Page 9 TM Prerequisites • For each Zone 1 Remote I/O scanner you will need to select the mounting carrier. This is done by ordering the VE4251 part number. • Each Zone 1 Remote I/O scanner requires a power feed rated for a Zone 1 area to maintain the safety certification when mounted in Hazardous area. If mounted in general purpose area, then regular 24V DC power may be used. • Each Zone 1 Remote I/O scanner requires an energy limited fiber optic connection (or two if redundant communications are used) if mounted in Zone 1. A standard 100Mb fiber optic switch will work, but does not provide the necessary safety requirements. Use the VE6019 fiber switch to provide the necessary energy limiting. • Each Zone 1 Remote I/O scanner requires a dedicated power supply. • Zone 1 Remote I/O is supported in the DeltaV v8.1 release and above. To locate a sales office near you, visit our website at: www.EasyDeltaV.com/reach Asia Pacific: Europe, Middle East: North America, Latin America: …or call us at: 65.777.8211 41.41.768.6111 +1 800.833.8314 or +1 512.832.3774 For large power, water, and wastewater applications contact Power and Water Solutions at: www.emersonprocess-powerwater.com …or call us at: Asia Pacific: Europe, Middle East, Africa: North America, Latin America: 65.777.8211 48.22.630.2443 +1 412.963.4000 ©Fisher-Rosemount Systems, Inc. 1996—2005 All rights reserved. DeltaV, the DeltaV design, SureService, the SureService design, SureNet, the SureNet design, and PlantWeb are marks of one of the Emerson Process Management group of companies. All other marks are property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warrantees or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the design or specification of such products at any time without notice. Product Data Sheet DeltaV Zone 2 Remote I/O August 2005—Page 1 TM DeltaV Zone 2 Remote I/O Zone 2 Remote I/O Scanner Unlike any other remote I/O solution, DeltaV shared remote I/O connects with any DeltaV controller for maximum installation flexibility. Shared remote I/O for maximum flexibility Benefits Easy plug-and-play installation Shared remote I/O. Unlike other remote I/O, DeltaV Zone 2 Remote I/O can be shared amongst several DeltaV controllers for a greater range of applications and installation flexibility. Easy to use Introduction DeltaV Zone 2 Remote I/O scanners provide communication and control between the field devices and the other nodes on the control network. Control strategies and system configurations can be used with the DeltaV system’s powerful controllers with I/O residing either local to the controller, or on a remote I/O scanner. Easy plug-and-play installation. DeltaV Zone 2 Remote I/O automatically identifies itself to the control network, saving the usual no-value engineering work that other automation systems require. Additionally, I/O cards are recognized as they are inserted into the remote I/O subsystem. Easy to use. Like the regular I/O in your DeltaV system, the DeltaV controller manages all activities for your Zone 2 Remote I/O. Product Data Sheet DeltaV Zone 2 Remote I/O August 2005—Page 2 TM Product Description and Specification The DeltaV Zone 2 Remote I/O delivers big savings in the installation process. The compact, modular design allows you to cost-effectively meet your process needs. Shared remote I/O for maximum flexibility I/O Targeting. The Zone 2 Remote I/O scanner supports targeting of either Classic I/O or HART I/O cards to controllers on a per card basis. For example, a card can be owned by a controller, with different I/O cards owned by different controller, with the limit that a Remote I/O scanner can support 4 controllers maximum. Each DeltaV controller can have up to 16 Remote I/O scanners associated with it. The DeltaV system may have up to 60 remote I/O scanners. The scanners communicate on the same ethernet network as the controllers and workstations. The primary port supports 10/100 MB communication, and the secondary supports 10 MB only. Data Passthrough. The controller is equipped with the ability to pass smart HART® information from field devices to any workstation node in the control network. This means you can take advantage of applications, such as AMS™ Suite: Intelligent Device Manager that enable you to remotely manage the HART information contained in your HART equipped devices. Mounting. This plug-and-play system structure provides modular system growth with a single controller and is designed for remote mounting in a Class 1, Div 2 or ATEX Zone II environment has been approved. Refer to the System Power Supplies and I/O Subsystem Carriers product data sheets for additional information. I/O Types and Capacity. The Zone 2 Remote I/O scanner supports one carrier (8 cards) of either Classic I/O or Hart I/O. Any of the Classic or Hart I/O cards may be utilized. The Hart data from the I/O channels cannot be used in a control strategy, if it is a requirement to use Hart data in a control strategy then local I/O to the controller must be utilized. The following card types are not initially supported with Zone 2 remote I/O:- Redundant I/O, Sequence of Events I/O, FOUNDATION fieldbus, Profibus DP, DeviceNet, AS-I, Serial. Easy plug-and-play installation Self-Addressing. The Zone 2 Remote I/O scanner is unique in its ability to automatically identify itself to the DeltaV control network. When the Zone 2 Remote I/O scanner is powered up, it is automatically assigned a unique address—no dip switches, no configuring—just plug and play! Self-Locating. A Zone 2 Remote I/O scanner’s physical location is easy to find. LEDs on the face of the controller can be made to flash, providing a strong visual clue. Automatic I/O Detection. The Zone 2 Remote I/O scanner can identify all I/O interface channels located on the subsystem. As soon as an I/O interface is plugged in, the scanner knows the general characteristics of the field devices managed by that I/O interface. This reduces the “no-value engineering” associated with configuration—easy! Easy to use Total Control. The controller(s) manages all control activities for the I/O interface channels. It also manages all communication functions for the communications network. Time stamping, alarming, and trend objects are also managed within the controller(s). The controller(s) executes your control strategy. Information from an input channel on a Zone 2 Remote I/O scanner is received, control strategy applied, and data is sent to an output channel on Zone 2 Remote I/O scanner within 200 ms -assuming a 100 ms scan time for the I/O. Product Data Sheet DeltaV Zone 2 Remote I/O August 2005—Page 3 TM Specifications for the Zone 2 Remote I/O scanner Power requirement Maximum current Fuse protection Power dissipation Supplied by System Power Supply through 2-wide Power/Controller Carrier 2.0 A 3.0 A, non-replaceable fuses 4.0 W typical, 5.4 W maximum Environmental specifications: • • • • Operating temperature Storage temperature Relative humidity Airborne contaminants • • Shock (normal operating conditions) Vibration (operative limit) Hazardous area/location Refer to Zone 2 installation instructions (12P2046) and/or Class 1 Division 2 installation instructions (12P1293) for information on installing in hazardous areas. -40 to 70 ° -40 to 85 ° C (-40 to 185°F) 5 to 95%, non-condensing ISA-S71.04-1985 Airborne Contaminants Class G3 Conformal coating 10 g ½-sine wave for 11 ms 1 mm peak-to-peak from 5 Hz to 16 Hz, 0.5 g from 16 Hz to 150 Hz ATEX EEx nA IIC T4 Class 1, Div 2, Groups A,B,C,D, T4 hazardous location LED Indicators: ON Status • • • Green – Power Red – Error Yellow flashing – Pri. CN Indicates DC power is applied. Indicates an error condition. Indicates valid primary control network communication. • Yellow, flashing – Sec. CN • All except Power flashing • All except Power flashing, alternating even and odd Mounting Indicates valid secondary control network communication Visual identification of Zone 2 Remote I/O scanner initiated from user interface software by ping command. Firmware upgrade in progress. On right slot of power/controller carrier. External connections: • • Primary Control Network Redundant Control Network 8-pin RJ-45 connector 8-pin RJ-45 connector Product Data Sheet DeltaV Zone 2 Remote I/O August 2005—Page 4 TM Ordering Information Description Model Number Zone 2 Remote I/O scanner VE4021 Prerequisites • For each Zone 2 Remote I/O scanner you will need to select the mounting carrier. Please refer to the I/O Carrier product data sheet for details. Use model VE4050S2K1C0 8-Wide I/O Interface Carrier with Carrier Shield Bar for the I/O cards, and model VE3051C0 2-Wide Power/Controller Carrier for the scanner and associated power supply • Each Zone 2 Remote I/O scanner requires a dedicated system power supply. Please refer to the Power Supplies product data sheet for details. Use model VE5008 24/12 VDC DC to DC System power supply. • Zone 2 Remote I/O is supported in the DeltaV v8.1 release and above. • Zone 2 Remote I/O supports Classic and HART I/O. Refer to the Classic I/O product data sheet, or to the HART I/O product data sheet for details of the supported cards. 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