Advanced Heat Transfer (MEC508) Dr. Pawan K. Singh Asst. Professor, Mech. Engg., IIT (ISM) Dhanbad Department of Mechanical Engineering, IIT (ISM) Dhanbad 11 Module 1 Steady State Heat Conduction References: 1. F. Incropera, and D. J. Dewitt, Fundamentals of Heat and Mass Transfer –Wiley & Sons Inc., 7th Edition, 2011. 2. Latif M. Jiji., “Heat Conduction”, Springer, 3rd Edition, 2009. Department of Mechanical Engineering, IIT (ISM) Dhanbad 22 Review of basic modes of Heat Transfer Thermodynamics: talks about the end state of process but it does not provide any information about the nature of interaction. Heat Transfer: is thermal energy in transit due to a spatial temperature difference. Conduction: Heat Transfer that will occur across a stationary medium. Convection: Heat Transfer that will occur between surface and a moving fluid with different temperature. Thermal radiation: In absence of an intervening medium, there is a net heat transfer by radiation between surface at different temperatures by electromagnetic waves. Department of Mechanical Engineering, IIT (ISM) Dhanbad 33 Conduction: Physical origin and rate equation Conduction may be viewed as the transfer of energy from the more energetic to the less energetic particles of a substance due to interactions between the particles. • Consider a gas with temperature gradient and no bulk macroscopic motion. • Temperature at any point can be associated with the energy of gas molecules (due to random translational motion, as well as to the internal rotational and vibrational motions, of the molecules) in proximity to the point. • In case of collision, the energy will be transferred form higher energy molecules to lower energy molecules, essentially transferring energy in the direction of deceasing temperature. • This net transfer of energy by random molecular motion can be called as a diffusion of energy. Department of Mechanical Engineering, IIT (ISM) Dhanbad 44 Conduction: Physical origin and rate equation__cont. • The situation is much the same in liquids, although the molecules are more closely spaced and the molecular interactions are stronger and more frequent. • In a solid, conduction may be attributed to atomic activity in the form of lattice vibrations. The modern view is to ascribe the energy transfer to lattice waves induced by atomic motion. • Non Conductor: exclusively due to Lattice waves only • Conductor: Also due to the translational motion of the free electrons • For heat conduction, the rate equation is known as Fourier’s law. For the one dimensional plane wall shown in Figure, having a temperature distribution T(x), the rate equation is expressed as ππ" π π» =−π π π Department of Mechanical Engineering, IIT (ISM) Dhanbad 55 Convection: Physical Origin and Rate Equation • In addition to energy transfer due to random molecular motion (diffusion), energy is also transferred by the bulk, or macroscopic, motion of the fluid. • Convection = Diffusion + Advection • Convection heat transfer is related to • (i) Velocity Boundary layer • (ii) Thermal Boundary layer • The contribution due to random molecular motion (diffusion) dominates near the surface where the fluid velocity is low. • For convection heat transfer process, the appropriate rate equation is of the π" = π (π»π − π»∞) and is known as Newton’s law of cooling π" the convective heat flux (W/m2), is proportional to the where, difference between the surface and fluid temperatures, Ts and π»∞ respectively. The form: parameter h (W/m2K) is termed the convection heat transfer coefficient. It depends on conditions in the boundary layer, which are influenced by surface geometry, the nature of the fluid motion, and an assortment of fluid thermodynamic and transport properties. Department of Mechanical Engineering, IIT (ISM) Dhanbad 66 Convection: Physical origin and rate equation__cont • • • • • Type of Convection: (a) Forced Convection (b) Free/natural Convection (c) Boiling (d) Condensation Typical values of the convection heat transfer coefficient Department of Mechanical Engineering, IIT (ISM) Dhanbad 77 Thermal Radiation: Physical Origin and Rate Equation • Thermal radiation is energy emitted by matter that is at a nonzero temperature. It may occur from solid surfaces, liquids and gases. • The energy of the radiation field is transported by electromagnetic waves (or alternatively, photons). • Radiation that is emitted by the surface originates from the thermal energy of matter bounded by the surface, and the rate at which energy is released per unit area (W/m2) is termed the surface emissive power, E. There is an upper limit to the emissive power, which is prescribed by the Stefan–Boltzmann law πΈπ = πππ 4, where TS is surface temperature and σ is Stefan-Boltzmann constant - 5.67×10-8 W/m2K. For real surface , πΈ = ππππ 4, where ε is a radiative property of the surface termed the emissivity. 0 ≤ ε ≤ 1 Department of Mechanical Engineering, IIT (ISM) Dhanbad 88 Thermal Radiation: Physical origin and rate equation___cont. • Irradiation (G): All incident radiation on unit surface area • Absorptivity (α): A portion, or all, of the irradiation may be absorbed. 0 ≤ α ≤ 1 • Reflectivity: for opaque surface • Transmissivity: for semi-transparent surface Radiation exchange between a small surface at Ts and a much larger, isothermal surface that completely surrounds the smaller one: For a grey surface (α=ε),the net rate of radiation heat transfer from the surface, expressed per unit area of the surface, is: π = = ππΈπ(ππ) − πΌπΊ π΄ = ππ(ππ 4 − π∞4) ππππ" Department of Mechanical Engineering, IIT (ISM) Dhanbad 99 Heat Diffusion equation What determines temperature distribution in a region? The temperature is adjusted in such a way that conservation of energy is applied at each point; so differential formulation may be applied. • Figure shows a region described by rectangular coordinates in which heat conduction is three-dimensional. • The material is assumed to be moving. • Energy is generated throughout the material at a rate per unit volume. We select an infinitesimal element dxdydz and apply the principle of conservation of energy (first law of thermodynamics). Rate of energy added + Rate of energy generated - Rate of energy removed = Rate of energy change within element Department of Mechanical Engineering, IIT (ISM) Dhanbad 10 10 Heat Diffusion equation____cont.. Λ ππ’π‘ πππ πΈ Λ respectively, Denoting these terms by the symbols πΈΛππ, πΈΛπ, πΈ Λπ−π¬ Λ πππ = π¬ Λ . − − − − − − − − − − − − − − − − − − − (π) we obtain, π¬Λππ+ π¬ Due to conduction Due to mass motion Assumptions: 1. uniform velocity, 2. constant pressure, 3. constant density 4. negligible changes in potential energy. Department of Mechanical Engineering, IIT (ISM) Dhanbad 11 11 Heat Diffusion equation____cont. ^ π π π π − (π) Λ ππ = ππ"π ππ π + ππ"π ππ π + ππ"π π π π + ππΌ π^ π π π π + ππ½ π^ π π π π + ππΎ π π¬ Λ π is Energy generation πΈ Λ π = π′′′π π π π π π − − − − − − − − − − − − − − − − − − − − − − − − − − − − − − − − − − − − − (π) π¬ For the energy leaving using Taylor series expansion Λ πππ = (π " + π¬ π ^ ^ ^ πππ" πππ" πππ" ππ ππ ππ π π)π ππ π + (ππ" + π π)π ππ π + ππ" + π π π π π π + ππΌ π^ + π π π π π π + ππ½ π^ + π π π π π π + ππΎ π^ + π π π π π π − − (π) ( ) ππ ππ ππ ππ ππ ππ where U, V, W are constant since motion is uniform. Λ π’π¬ ππ±π©π«ππ¬π¬ππ ππ¬ Energy change within the element π¬ ^ ππ Λ π¬=π π π π π π π − − − − − − − − − − − − − − − − − − − − − − − − − − − − − − − − − − − − − (π ) ππ Department of Mechanical Engineering, IIT (ISM) Dhanbad 12 12 Heat Diffusion equation____cont. Substituting a-d in equation 1 ^ ^ ^ πππ" πππ" πππ" ππ ππ ππ − − − − ππΌ − ππ½ − ππΎ + π′′′ = ππ ππ ππ ππ ππ ππ ^ ππ π − − − − − − − − − (π) ππ π· ^ ^ ^ Enthalpy π is defined as , π = π + , here P is pressure assumed constant. Putting this h in π eqn e, ^ ^ ^ ^ πππ" πππ" πππ" ππ ππ ππ ππ − − − + π′′′ = π +πΌ +π½ +πΎ − − − − − − − − − − − − (π ) ππ ππ ππ ππ ππ ππ ππ ^ Now writing enthalpy in term of temperature, π π = πππ π» πππ ππππππππππ ππ πππ π π ππ» π ππ» π ππ» ππ» ππ» ππ» ππ» π + π + π + π′′′ = πππ( +πΌ +π½ +πΎ ) ( ) ( ) ( ) ππ ππ ππ ππ ππ ππ ππ ππ ππ ππ For a constant conductivity and stationary material, this equation simplifies to π ππ» π ππ» π ππ» π′′′ ππ» πΆ( π + π + π ) + = ππ ππ ππ πππ ππ Department of Mechanical Engineering, IIT (ISM) Dhanbad 13 13 The Heat Conduction Equation in Cylindrical Coordinates πΆπ¦πππππππππ πΆππππππππ‘ππ (π, π, π§): 1 π ππ 1 π 2π π 2π π′′′ ππ ππ ππ ππ ππ πΌ π + 2 2 + 2 + = + ππ + + ππ§ ππ§ ] πππ [ ππ‘ ππ π ππ ππ§ ] [ π ππ ( ππ ) π ππ Where Vr, Vθ and Vz are velocity component in r, θ and z direction respectively. For a stationary medium the equation simplifies to 1 π ππ 1 π 2π π 2π π′′′ ππ πΌ π + 2 2 + 2 + = ππ§ ] πππ ππ‘ [ π ππ ( ππ ) π ππ Department of Mechanical Engineering, IIT (ISM) Dhanbad 14 14 The Heat Conduction Equation in Polar Coordinates πΉππ πππππ πΆππππππππ‘ππ (π, π, π) : πΌ ππ ππ 1 π 1 π 2π 1 π ππ π′′′ ππ ππ ππ ππ 2 ππ π + + (π πππ ) + = + π + + π 2 2 2 2 π π πππ ππ ππ ] πππ ππ‘ ππ π ππ ππ πππ ππ [ π ππ ( ππ ) π 2π ππ π ππ Where Vφ are velocity component in φ direction. For a stationary medium the equation simplifies to 2 1 π ππ 1 π π 1 π ππ π′′′ ππ 2 πΌ 2 π + + (π πππ ) + = ππ ] πππ ππ‘ [ π ππ ( ππ ) π 2π ππ2π ππ 2 π 2π πππ ππ Department of Mechanical Engineering, IIT (ISM) Dhanbad 15 15 One dimensional Steady state Conduction Governing equation: π π π» π + π′′′ = π ( ) π π π π Where k=Thermal conductivity, π′′′=rate of energy generation per unit volume, T is temperature and x is independent variable Department of Mechanical Engineering, IIT (ISM) Dhanbad 16 16 Example: Plate with Energy generation and variable thermal conductivity ππ π = ππ(π − γπ» ) πππππ γ ππ ππππππππ. For one dimensional, steady state, stationary and uniform energy generation, the governing equation can be written as π π π» π + π′′′ = π ( ) π π π π π π π» ππ(π − γπ» )) + π′′′ = π − − − − − (π) ( [ ] π π π π π π π» π′′′ π − γπ» + =π ( ) π π [ π π ] ππ Boundary condition: T(0)=0 and T (L) =0 Integrating equation 1 π π» π′′′ + . π = πͺπ (π − γπ» ) π π ππ π»π π′′′ π π =− + πͺπ.x+πͺπ − − − − − − − (π) Again, π» − πΈ π ππ π Department of Mechanical Engineering, IIT (ISM) Dhanbad 17 17 Example: Plate with Energy generation and variable thermal conductivity___cont. π»π π′′′ π π π»−πΈ =− + πͺπ.x+πͺπ − − − − − − − (π) π ππ π Applying Boundary conditions, At x=0, T=0 π′′′ 0 − πΎ0 = − 0 + πΆ1 . 0 + πΆ2 ⇒ πΆ2 = 0 π0 At x=L, T=0 π′′′ πΏ 2 π′′′πΏ 0 − πΎ0 = − + πΆ1 . πΏ + 0 ⇒ πΆ1 = π0 2 2π0 Putting in eqn 2 π2 π′′′ 2 π′′′ π−πΎ + π₯ − πΏπ₯ = 0 2 2π0 2π0 2 1 π₯ ⇒π − π+ π′′′πΏπ₯ 1 − =0 ( ) πΎ πΎπ0 πΏ 2 Department of Mechanical Engineering, IIT (ISM) Dhanbad 18 18 Example: Plate with Energy generation and variable thermal conductivity___cont. 2 1 π₯ π − π+ π′′′πΏπ₯ 1 − =0 ( ) πΎ πΎπ0 πΏ 2 ⇒π = 2 +γ ± 1 ⇒π = ± γ 4 γ2 − 4π′′′πΏπ₯ πΎπ0 π₯ (1 − πΏ ) 2 1 π′′′πΏπ₯ π₯ − (1 − ) 2 γ πΎπ0 πΏ For + sign, T at x=0 is not satisfied, 1 So π = − γ 1 π′′′πΏπ₯ π₯ − (1 − ) 2 γ πΎπ0 πΏ Heat Transfer rate, ππ(0) π(0) = − π΄π0[1 − γπ (0)] ππ₯ ππ(πΏ) π(πΏ) = − π΄π0[1 − γπ (πΏ)] ππ₯ Department of Mechanical Engineering, IIT (ISM) Dhanbad 19 19 Example: Radial Conduction in a Composite Cylinder with interface friction Description: A shaft of radius Rs rotates inside a sleeve of inner radius Rs and outer radius R0. Frictional heat is generated at the interface and is represented by heat flux qi”. The outside surface of the sleeve is cooled by convection with an ambient fluid at T∞. The heat transfer coefficient is h. Consider one-D steady state conduction in radial direction and determine the temperature distribution in shaft and sleeve. Department of Mechanical Engineering, IIT (ISM) Dhanbad 20 20 Example: Radial Conduction in a Composite Cylinder with interface friction___cont. Solution: Since the sleeve is free from any external effect and all effect are being applied at boundaries only, π π π» π = π − − − − (π) ( ) π π π π Boundary conditions: 1. At the sleeve interface, r= Rs π π» (πΉπΊ ) and ππ = − ππ π π " Where k1 is thermal conductivity of sleeve and ππ" is interface frictional heat flux 2. At the outer surface at r=Ro −ππ π π» (πΉπ) π π = π[π» (πΉπ) − π»∞] Department of Mechanical Engineering, IIT (ISM) Dhanbad 21 21 Example: Radial Conduction in a Composite Cylinder with interface friction___cont. π°ππππππππππ ππππππππ π π» = πͺπlnπ + πͺπ − − − − − (π) ππ"πΉπΊ πͺπ ⇒ πΆ1 = − At r=Rs, ππ" = − ππ ππ π πΉπΊ Putting the value in equation and applying the 2nd boundary condition πͺπ −ππ = π[πͺπππ πΉπ + πͺπ − π»∞] πΉπ ππ"πΉπΊ ππ"πΉπΊ ππ"πΉπΊ ππ"πΉπΊ + ππ πΉπ + π»∞ +ππ =π − ππ πΉπ + πͺπ − π»∞ ⇒ πͺπ = [ ] ππΉπ ππ πππΉπ ππ ππ"πΉπΊ ππ ⇒ πͺπ = ( + ππ πΉπ) + π»∞ ππ ππΉπ ππ"πΉπΊ ππ"πΉπΊ ππ Finally ⇒ π = − ππ π + ( + ππ πΉπ) + π»∞ ππ ππ ππΉπ π π π − π»∞ ππ ⇒ π "πΉ = ln + π πΊ π ππΉπ ππ Department of Mechanical Engineering, IIT (ISM) Dhanbad 22 22 Example: Composite wall with energy generation (Home Assignment) A plate of thickness L1 and conductivity k1 generates heat at a volumetric rate of q’’’. The plate is sandwiched between two plates of conductivity k2 and thickness L2 each. The exposed surfaces of the two plates are maintained at constant temperature T0. Determine the temperature distribution in the three plates. Department of Mechanical Engineering, IIT (ISM) Dhanbad 23 23