GE Healthcare Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 5358881-1EN Rev. 2 © 2010 ©General Electric Company All Rights Reserved Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual Revision History Revision Date (Month & Year) Description of Change 1 Feb. 2010 Initial release 2 Apr. 2010 Update information IMPORTANT SAVE THESE INSTRUCTIONS. . PLEASE READ THIS MANUAL BEFORE USING Brivo OEC 850 Mobile C-Arm X-ray Product. This manual may not be reproduced, in whole or in part, without the written permission of GE Healthcare. Other product and company names mentioned herein are the property of their respective owners. The contents of this document are accurate at the time of publication. However, changes in design and additional features can, at any time, be incorporated in the hardware and software and may not be reflected in this version of the document. Contact GE Healthcare Technical Support for clarification, if discrepancies arise. The text of this manual was originally written, approved and published by the manufacturer in English. GE HUALUN Medical Systems Co. Ltd., a General Electric company, going to market as GE Healthcare. GE HUALUN Medical Systems Co. Ltd No. 1 Yongchang North Road Beijing Economic & Technological Development Area Beijing, P.R. China 100176 Tel: 8610-58068888 Fax: 8610-67881850 i Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual REGULATORY REQUIREMENTS This product complies with the regulatory requirements of the following: Council Directive 93/42/EEC concerning medical devices: the CE 0459 CE label affixed to the product testifies compliance to all requirements of the Directive. The location of the CE 0459 label is described in this manual. European Representative: GE Medical Systems S.C.S. Quality Assurance Manager 283 rue de la Minière 78530 BUC France Tel: +33 1 30 70 40 40 International Electrotechnical Commission (IEC), international standards organization, when applicable. ii Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual ПРЕДУПРЕЖДЕНИЕ Това упътване за работа е налично само на английски език. (BG) • Ако доставчикът на услугата на клиента изиска друг език, задължение на клиента е да осигури превод. • Не използвайте оборудването, преди да сте се консултирали и разбрали упътването за работа. • Неспазването на това предупреждение може да доведе до нараняване на доставчика на услугата, оператора или пациентa в резултат на токов удар, механична или друга опасност. 警告 本维修手册仅提供英文版本。 (ZH-CN) • 如果客户的维修服务人员需要非英文版本,则客户需自行提供翻译服务。 • 未详细阅读和完全理解本维修手册之前,不得进行维修。 • 警告 (ZH-HK) 警告 (ZH-TW) UPOZORENJE (HR) VÝSTRAHA (CS) ADVARSEL (DA) WAARSCHUWING (NL) 忽略本警告可能对维修服务人员、操作人员或患者造成电击、机械伤害或其他形式的伤 害。 本服務手冊僅提供英文版本。 • 倘若客戶的服務供應商需要英文以外之服務手冊,客戶有責任提供翻譯服務。 • 除非已參閱本服務手冊及明白其內容,否則切勿嘗試維修設備。 • 不遵從本警告或會令服務供應商、網絡供應商或病人受到觸電、機械性或其他的危險。 本維修手冊僅有英文版。 • 若客戶的維修廠商需要英文版以外的語言,應由客戶自行提供翻譯服務。 • 請勿試圖維修本設備,除非 您已查閱並瞭解本維修手冊。 • 若未留意本警告,可能導致維修廠商、操作員或病患因觸電、機械或其他危險而受傷。 Ovaj servisni priručnik dostupan je na engleskom jeziku. • Ako davatelj usluge klijenta treba neki drugi jezik, klijent je dužan osigurati prijevod. • Ne pokušavajte servisirati opremu ako niste u potpunosti pročitali i razumjeli ovaj servisni priručnik. • Zanemarite li ovo upozorenje, može doći do ozljede davatelja usluge, operatera ili pacijenta uslijed strujnog udara, mehaničkih ili drugih rizika. Tento provozní návod existuje pouze v anglickém jazyce. • V případě, že externí služba zákazníkům potřebuje návod v jiném jazyce, je zajištění překladu do odpovídajícího jazyka úkolem zákazníka. • Nesnažte se o údržbu tohoto zařízení, aniž byste si přečetli tento provozní návod a pochopili jeho obsah. • V případě nedodržování této výstrahy může dojít k poranění pracovníka prodejního servisu, obslužného personálu nebo pacientů vlivem elektrického proudu, respektive vlivem mechanických či jiných rizik. Denne servicemanual findes kun på engelsk. • Hvis en kundes tekniker har brug for et andet sprog end engelsk, er det kundens ansvar at sørge for oversættelse. • Forsøg ikke at servicere udstyret uden at læse og forstå denne servicemanual. • Manglende overholdelse af denne advarsel kan medføre skade på grund af elektrisk stød, mekanisk eller anden fare for teknikeren, operatøren eller patienten. Deze onderhoudshandleiding is enkel in het Engels verkrijgbaar. • Als het onderhoudspersoneel een andere taal vereist, dan is de klant verantwoordelijk voor de vertaling ervan. • Probeer de apparatuur niet te onderhouden alvorens deze onderhoudshandleiding werd geraadpleegd en begrepen is. • Indien deze waarschuwing niet wordt opgevolgd, zou het onderhoudspersoneel, de operator of een patiënt gewond kunnen raken als gevolg van een elektrische schok, mechanische of andere gevaren. iii Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual WARNING (EN) HOIATUS (ET) VAROITUS (FI) ATTENTION (FR) WARNUNG (DE) ΠΡΟΕΙΔΟΠΟΙΗΣΗ (EL) FIGYELMEZTETÉS (HU) iv This service manual is available in English only. • If a customer's service provider requires a language other than english, it is the customer's responsibility to provide translation services. • Do not attempt to service the equipment unless this service manual has been consulted and is understood. • Failure to heed this warning may result in injury to the service provider, operator or patient from electric shock, mechanical or other hazards. See teenindusjuhend on saadaval ainult inglise keeles • Kui klienditeeninduse osutaja nõuab juhendit inglise keelest erinevas keeles, vastutab klient tõlketeenuse osutamise eest. • Ärge üritage seadmeid teenindada enne eelnevalt käesoleva teenindusjuhendiga tutvumist ja sellest aru saamist. • Käesoleva hoiatuse eiramine võib põhjustada teenuseosutaja, operaatori või patsiendi vigastamist elektrilöögi, mehaanilise või muu ohu tagajärjel. Tämä huolto-ohje on saatavilla vain englanniksi. • Jos asiakkaan huoltohenkilöstö vaatii muuta kuin englanninkielistä materiaalia, tarvittavan käännöksen hankkiminen on asiakkaan vastuulla. • Älä yritä korjata laitteistoa ennen kuin olet varmasti lukenut ja ymmärtänyt tämän huolto-ohjeen. • Mikäli tätä varoitusta ei noudateta, seurauksena voi olla huoltohenkilöstön, laitteiston käyttäjän tai potilaan vahingoittuminen sähköiskun, mekaanisen vian tai muun vaaratilanteen vuoksi. Ce manuel d’installation et de maintenance est disponible uniquement en anglais. • Si le technicien d'un client a besoin de ce manuel dans une langue autre que l'anglais, il incombe au client de le faire traduire. • Ne pas tenter d'intervenir sur les équipements tant que ce manuel d’installation et de maintenance n'a pas été consulté et compris. • Le non-respect de cet avertissement peut entraîner chez le technicien, l'opérateur ou le patient des blessures dues à des dangers électriques, mécaniques ou autres. Diese Serviceanleitung existiert nur in englischer Sprache. • Falls ein fremder Kundendienst eine andere Sprache benötigt, ist es Aufgabe des Kunden für eine entsprechende Übersetzung zu sorgen. • Versuchen Sie nicht diese Anlage zu warten, ohne diese Serviceanleitung gelesen und verstanden zu haben. • Wird diese Warnung nicht beachtet, so kann es zu Verletzungen des Kundendiensttechnikers, des Bedieners oder des Patienten durch Stromschläge, mechanische oder sonstige Gefahren kommen. Το παρόν εγχειρίδιο σέρβις διατίθεται μόνο στα αγγλικά. • Εάν ο τεχνικός σέρβις ενός πελάτη απαιτεί το παρόν εγχειρίδιο σε γλώσσα εκτός των αγγλικών, αποτελεί ευθύνη του πελάτη να παρέχει τις υπηρεσίες μετάφρασης. • Μην επιχειρήσετε την εκτέλεση εργασιών σέρβις στον εξοπλισμό αν δεν έχετε συμβουλευτεί και κατανοήσει το παρόν εγχειρίδιο σέρβις. • Αν δεν προσέξετε την προειδοποίηση αυτή, ενδέχεται να προκληθεί τραυματισμός στον τεχνικό σέρβις, στο χειριστή ή στον ασθενή από ηλεκτροπληξία, μηχανικούς ή άλλους κινδύνους. Ezen karbantartási kézikönyv kizárólag angol nyelven érhető el. • Ha a vevő szolgáltatója angoltól eltérő nyelvre tart igényt, akkor a vevő felelőssége a fordítás elkészíttetése. • Ne próbálja elkezdeni használni a berendezést, amíg a karbantartási kézikönyvben leírtakat nem értelmezték. • Ezen figyelmeztetés figyelmen kívül hagyása a szolgáltató, működtető vagy a beteg áramütés, mechanikai vagy egyéb veszélyhelyzet miatti sérülését eredményezheti. Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual AÐVÖRUN (IS) AVVERTENZA (IT) (JA) Þessi þjónustuhandbók er aðeins fáanleg á ensku. • Ef að þjónustuveitandi viðskiptamanns þarfnast annas tungumáls en ensku, er það skylda viðskiptamanns að skaffa tungumálaþjónustu. • Reynið ekki að afgreiða tækið nema að þessi þjónustuhandbók hefur verið skoðuð og skilin. • Brot á sinna þessari aðvörun getur leitt til meiðsla á þjónustuveitanda, stjórnanda eða sjúklings frá raflosti, vélrænu eða öðrum áhættum. Il presente manuale di manutenzione è disponibile soltanto in lingua inglese. • Se un addetto alla manutenzione richiede il manuale in una lingua diversa, il cliente è tenuto a provvedere direttamente alla traduzione. • Procedere alla manutenzione dell'apparecchiatura solo dopo aver consultato il presente manuale ed averne compreso il contenuto. • Il mancato rispetto della presente avvertenza potrebbe causare lesioni all'addetto alla manutenzione, all'operatore o ai pazienti provocate da scosse elettriche, urti meccanici o altri rischi. このサービスマニュアルには英語版しかありません。 •サービスを担当される業者が英語以外の言語を要求される場合、翻訳作業はその業者の 責任で行うものとさせていただきます。 •このサービスマニュアルを熟読し理解せずに、装置のサービスを行わないでください。 • この警告に従わない場合、サービスを担当される方、操作員あるいは患者さんが、感 電や機械的又はその他の危険により負傷する可能性があります。 경고 (KO) 본 서비스 매뉴얼은 영어로만 이용하실 수 있습니다. • 고객의 서비스 제공자가 영어 이외의 언어를 요구할 경우, 번역 서비스를 제공하는 것은고객의 책임입니다. • 본 서비스 매뉴얼을 참조하여 숙지하지 않은 이상 해당 장비를 수리하려고 시도하지 마십시오. • RĪDINĀJUMS (LV) ĮSPĖJIMAS (LT) 본 경고 사항에 유의하지 않으면 전기 쇼크, 기계적 위험, 또는 기타 위험으로 인해 서비스 제공자, 사용자 또는 환자에게 부상을 입힐 수 있습니다. Šī apkopes rokasgrāmata ir pieejama tikai angļu valodā. • Ja klienta apkopes sniedzējam nepieciešama informācija citā valodā, klienta pienākums ir nodrošināt tulkojumu. • Neveiciet aprīkojuma apkopi bez apkopes rokasgrāmatas izlasīšanas un saprašanas. • Šī brīdinājuma neievērošanas rezultātā var rasties elektriskās strāvas trieciena, mehānisku vai citu faktoru izraisītu traumu risks apkopes sniedzējam, operatoram vai pacientam. Šis eksploatavimo vadovas yra tik anglų kalba. • Jei kliento paslaugų tiekėjas reikalauja vadovo kita kalba – ne anglų, suteikti vertimo paslaugas privalo klientas. • Nemėginkite atlikti įrangos techninės priežiūros, jei neperskaitėte ar nesupratote šio eksploatavimo vadovo. Jei nepaisysite šio įspėjimo, galimi paslaugų tiekėjo, operatoriaus ar paciento sužalojimai dėl elektros šoko, mechaninių ar kitų pavojų. v Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual ADVARSEL (NO) OSTRZEŻENIE (PL) AVISO (PT-BR) ATENÇÃO (PT-PT) ATENŢIE (RO) ОСТОРОЖНО! (RU) UPOZORENJE (SR) vi Denne servicehåndboken finnes bare på engelsk. • Hvis kundens serviceleverandør har bruk for et annet språk, er det kundens ansvar å sørge for oversettelse. • Ikke forsøk å reparere utstyret uten at denne servicehåndboken er lest og forstått. • Manglende hensyn til denne advarselen kan føre til at serviceleverandøren, operatøren eller pasienten skades på grunn av elektrisk støt, mekaniske eller andre farer. Niniejszy podręcznik serwisowy dostępny jest jedynie w języku angielskim. • Jeśli serwisant klienta wymaga języka innego niż angielski, zapewnienie usługi tłumaczenia jest obowiązkiem klienta. • Nie próbować serwisować urządzenia bez zapoznania się z niniejszym podręcznikiem serwisowym i zrozumienia go. • Niezastosowanie się do tego ostrzeżenia może doprowadzić do obrażeń serwisanta, operatora lub pacjenta w wyniku porażenia prądem elektrycznym, zagrożenia mechanicznego bądź innego. Este manual de assistência técnica encontra-se disponível unicamente em inglês. • Se outro serviço de assistência técnica solicitar a tradução deste manual, caberá ao cliente fornecer os serviços de tradução. • Não tente reparar o equipamento sem ter consultado e compreendido este manual de assistência técnica. • A não observância deste aviso pode ocasionar ferimentos no técnico, operador ou paciente decorrentes de choques elétricos, mecânicos ou outros. Este manual de assistência técnica só se encontra disponível em inglês. • Se qualquer outro serviço de assistência técnica solicitar este manual noutro idioma, é da responsabilidade do cliente fornecer os serviços de tradução. • Não tente reparar o equipamento sem ter consultado e compreendido este manual de assistência técnica. • O não cumprimento deste aviso pode colocar em perigo a segurança do técnico, do operador ou do paciente devido a choques eléctricos, mecânicos ou outros. Acest manual de service este disponibil doar în limba engleză. • Dacă un furnizor de servicii pentru clienţi necesită o altă limbă decât cea engleză, este de datoria clientului să furnizeze o traducere. • Nu încercaţi să reparaţi echipamentul decât ulterior consultării şi înţelegerii acestui manual de service. • Ignorarea acestui avertisment ar putea duce la rănirea depanatorului, operatorului sau pacientului în urma pericolelor de electrocutare, mecanice sau de altă natură. Данное руководство по техническому обслуживанию представлено только на английском языке. • Если сервисному персоналу клиента необходимо руководство не на английском, а на каком-то другом языке, клиенту следует самостоятельно обеспечить перевод. • Перед техническим обслуживанием оборудования обязательно обратитесь к данному руководству и поймите изложенные в нем сведения. • Несоблюдение требований данного предупреждения может привести к тому, что специалист по техобслуживанию, оператор или пациент получит удар электрическим током, механическую травму или другое повреждение. Ovo servisno uputstvo je dostupno samo na engleskom jeziku. • Ako klijentov serviser zahteva neki drugi jezik, klijent je dužan da obezbedi prevodilačke usluge. • Ne pokušavajte da opravite uređaj ako niste pročitali i razumeli ovo servisno uputstvo. • Zanemarivanje ovog upozorenja može dovesti do povređivanja servisera, rukovaoca ili pacijenta usled strujnog udara ili mehaničkih i drugih opasnosti. Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual UPOZORNENIE (SK) ATENCION (ES) VARNING (SV) OPOZORILO (SL) DİKKAT (TR) Tento návod na obsluhu je k dispozícii len v angličtine. • Ak zákazníkov poskytovateľ služieb vyžaduje iný jazyk ako angličtinu, poskytnutie prekladateľských služieb je zodpovednosťou zákazníka. • Nepokúšajte sa o obsluhu zariadenia, kým si neprečítate návod na obluhu a neporozumiete mu. • Zanedbanie tohto upozornenia môže spôsobiť zranenie poskytovateľa služieb, obsluhujúcej osoby alebo pacienta elektrickým prúdom, mechanické alebo iné ohrozenie. Este manual de servicio sólo existe en inglés. • Si el encargado de mantenimiento de un cliente necesita un idioma que no sea el inglés, el cliente deberá encargarse de la traducción del manual. • No se deberá dar servicio técnico al equipo, sin haber consultado y comprendido este manual de servicio. • La no observancia del presente aviso puede dar lugar a que el proveedor de servicios, el operador o el paciente sufran lesiones provocadas por causas eléctricas, mecánicas o de otra naturaleza. Den här servicehandboken finns bara tillgänglig på engelska. . • Om en kunds servicetekniker har behov av ett annat språk än engelska, ansvarar kunden för att tillhandahålla översättningstjänster. • Försök inte utföra service på utrustningen om du inte har läst och förstår den här servicehandboken. • Om du inte tar hänsyn till den här varningen kan det resultera i skador på serviceteknikern, operatören eller patienten till följd av elektriska stötar, mekaniska faror eller andra faror. Ta servisni priročnik je na voljo samo v angleškem jeziku. • Če ponudnik storitve stranke potrebuje priročnik v drugem jeziku, mora stranka zagotoviti prevod. • Ne poskušajte servisirati opreme, če tega priročnika niste v celoti prebrali in razumeli. • Če tega opozorila ne upoštevate, se lahko zaradi električnega udara, mehanskih ali drugih nevarnosti poškoduje ponudnik storitev, operater ali bolnik. Bu servis kılavuzunun sadece ingilizcesi mevcuttur. • Eğer müşteri teknisyeni bu kılavuzu ingilizce dışında bir başka lisandan talep ederse, bunu tercüme ettirmek müşteriye düşer. • Servis kılavuzunu okuyup anlamadan ekipmanlara müdahale etmeyiniz. • Bu uyarıya uyulmaması, elektrik, mekanik veya diğer tehlikelerden dolayı teknisyen, operatör veya hastanın yaralanmasına yol açabilir. vii Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual Contents Chapter1. Introduction and Safety ........................................................................................................................................... 1-1 1.1. Introduction ................................................................................................................................................................... 1-2 1.1.1. Objective .................................................................................................................................................................... 1-2 1.1.2. Scope ........................................................................................................................................................................... 1-2 1.1.3. Service Philosophy ................................................................................................................................................ 1-2 1.1.4. Qualifications........................................................................................................................................................... 1-2 1.1.5. Unauthorized Modifications ............................................................................................................................. 1-2 1.1.6. Manual Organization and Use......................................................................................................................... 1-2 1.2. Safety ................................................................................................................................................................................ 1-3 1.2.1. Safety Hazard Alerts............................................................................................................................................. 1-3 1.2.2. Ingress of Fluids...................................................................................................................................................... 1-4 1.2.3. Electrical Shock....................................................................................................................................................... 1-4 1.2.4. Explosion.................................................................................................................................................................... 1-5 1.2.5. Thermal Harm ......................................................................................................................................................... 1-5 1.2.6. Equipment Stability............................................................................................................................................... 1-5 1.2.7. X-Radiation ............................................................................................................................................................... 1-6 1.2.8. Motorized Mechanical Movement................................................................................................................. 1-6 1.2.9. Safety Interlock....................................................................................................................................................... 1-7 1.2.10. Labels .......................................................................................................................................................................... 1-7 1.2.11. Locations of the Labels ...............................................................................................................................1-16 1.2.12. Symbols ....................................................................................................................................................................1-18 1.2.13. Electromagnetic Compatibility Statement ..............................................................................................1-20 Chapter2. System Overview ................................................................................................................................................... 2-1 2.1. System Descriptions............................................................................................................................................. 2-2 2.1.1. System overview .............................................................................................................................................. 2-2 2.1.2. Component Locator........................................................................................................................................ 2-3 2.2. System block ................................................................................................................................................................. 2-7 2.3. System Schematics .................................................................................................................................................... 2-8 Chapter3. Installation ................................................................................................................................................................ 3-1 3.1. Overview .................................................................................................................................................................... 3-2 3.2. Pre-Installation........................................................................................................................................................ 3-2 viii 3.2.1. Dimensions and Weights of System.................................................................................................. 3-2 3.2.2. Site Requirement ........................................................................................................................................ 3-2 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 3.2.3. Power Supply Requirement....................................................................................................................3-2 3.2.4. Environments ................................................................................................................................................3-3 3.2.5. Tools and Test Equipment.......................................................................................................................3-4 3.3. Unpacking..................................................................................................................................................................3-5 3.4. Inspection................................................................................................................................................................ 3-10 3.4.1. Label Inspection........................................................................................................................................ 3-10 3.4.2. External Inspection.................................................................................................................................. 3-11 3.4.3. Internal Inspection................................................................................................................................... 3-12 3.5. Setup ......................................................................................................................................................................... 3-13 3.5.1. Power Supply Adaption ......................................................................................................................... 3-13 3.5.2. UPS .................................................................................................................................................................. 3-15 3.5.3. Power on....................................................................................................................................................... 3-16 3.5.4. System Configuration............................................................................................................................. 3-17 3.6. Functional Checks............................................................................................................................................... 3-18 3.6.1. C-Arm Checks ............................................................................................................................................ 3-18 3.6.2. Workstation Checks ................................................................................................................................ 3-23 3.6.3. Auto Technique Tracking...................................................................................................................... 3-29 3.6.4. Image Resolution ..................................................................................................................................... 3-29 3.6.5. Dose Checks ............................................................................................................................................... 3-29 3.7. Options Installation ............................................................................................................................................ 3-31 3.7.1. Laser Aimer ................................................................................................................................................. 3-31 3.7.2. Video distributor ....................................................................................................................................... 3-34 3.7.3. Printers .......................................................................................................................................................... 3-35 3.7.4. Film cassette holder................................................................................................................................ 3-37 3.7.5. DAP.................................................................................................................................................................. 3-37 3.7.6. Skin Spacer.................................................................................................................................................. 3-42 3.7.7. 110V Power Cable Kit ............................................................................................................................. 3-42 3.7.8. Two-pedal Footswitch ........................................................................................................................... 3-42 3.7.9. EU standard Plug...................................................................................................................................... 3-43 Chapter4. Subsystem .................................................................................................................................................................4-1 4.1. Power Distribution and Control.............................................................................................................................4-2 4.2. MCB.....................................................................................................................................................................................4-5 4.3. Display Board.................................................................................................................................................................4-8 4.4. kV control and IGBT assembly...............................................................................................................................4-9 ix Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 4.5. Filament Control Board ..........................................................................................................................................4-11 4.6. Monoblock ....................................................................................................................................................................4-12 4.7. X-ray/key Switches and Emergency Switch.................................................................................................4-14 4.8. Image Chain.................................................................................................................................................................4-16 4.8.1. Overview.............................................................................................................................................................4-16 4.8.2. Collimator Control..........................................................................................................................................4-16 4.8.3. Image Intensifier.............................................................................................................................................4-18 4.8.4. CCD/CCU ............................................................................................................................................................4-19 4.8.5. Image Grabber Card.....................................................................................................................................4-22 4.8.6. Monitor ................................................................................................................................................................4-22 4.9. Computer and Peripheral......................................................................................................................................4-23 4.9.1. Computer ...........................................................................................................................................................4-23 4.9.2. DVD and USB....................................................................................................................................................4-24 4.9.3. Keyboard and Mouse ...................................................................................................................................4-25 Chapter5. Calibration................................................................................................................................................................. 5-1 5.1. Overview.......................................................................................................................................................................... 5-2 5.2. kV Measurement and Adjustment ...................................................................................................................... 5-3 5.2.1. kV Measurement and Accuracy Check ................................................................................................. 5-3 5.2.2. kV Adjustment.................................................................................................................................................... 5-3 5.3. mA Measurement and Adjustment.................................................................................................................. 5-6 5.3.1. mA Measurement and Accuracy Check ............................................................................................... 5-6 5.3.2. mA calibration ................................................................................................................................................... 5-9 5.4. x mAs Measurement and Calibration .................................................................................................................5-12 5.4.1. mAs Measurment and Accuracy Check..............................................................................................5-12 5.4.2. mAs Calibration...............................................................................................................................................5-12 5.5. X-Ray Generator Warm..........................................................................................................................................5-13 5.6. Beam Alignment ........................................................................................................................................................5-14 5.6.1. Beam Alignment Setup................................................................................................................................5-14 5.6.2. Camera Orientation ......................................................................................................................................5-17 5.6.3. Camera Centering .........................................................................................................................................5-18 5.6.4. Collimator Centering.....................................................................................................................................5-21 5.6.5. I.I. Field Size .......................................................................................................................................................5-23 5.6.6. Limiting Field Size (Collimator Iris Field Size) .....................................................................................5-24 5.6.7. ABS Tracking Check and Adjustment ...................................................................................................5-25 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual ABS Tracking Check ............................................................................................................................................................ 5-25 Entrance Dose Rate Check and Camera Iris Adjustment................................................................................. 5-25 5.6.8. Limiting Resolution........................................................................................................................................ 5-27 5.6.9. Shading Correction ....................................................................................................................................... 5-30 5.7. DAP and Dose Calibration .................................................................................................................................... 5-33 5.8. Monitor Brightness and Contrast Adjustment ............................................................................................ 5-33 5.8.1. Keys assignment and operation LED ................................................................................................... 5-33 5.8.2. Lock and unlock the OSD menu ............................................................................................................. 5-33 5.8.3. Key functions in the OSD menu .............................................................................................................. 5-33 5.8.4. Brightness and Contrast Adjustment................................................................................................... 5-34 Chapter6. Software......................................................................................................................................................................6-1 6.1. Overview.....................................................................................................................................................................6-2 6.2. Service Tool ...............................................................................................................................................................6-3 6.2.1. Service ID Setting..............................................................................................................................................6-4 6.2.2. Multi-language Setting...................................................................................................................................6-5 6.2.3. Time Zone Setting.............................................................................................................................................6-5 6.2.4. Get System Information.................................................................................................................................6-6 6.2.5. Exposure Management .................................................................................................................................6-7 6.2.6. Database Backup and Restore ............................................................................................................... 6-15 6.2.7. Set Imaging Defaults.................................................................................................................................... 6-16 6.2.8. Consistency Check ........................................................................................................................................ 6-17 6.2.9. Image Import/Export ................................................................................................................................... 6-18 6.2.10. Log Viewer......................................................................................................................................................... 6-21 6.2.11. Config File Export ........................................................................................................................................... 6-23 6.2.12. Restore Default ............................................................................................................................................... 6-24 6.3. Software Installation and Upgrade ............................................................................................................ 6-25 6.3.1. Software Installation .................................................................................................................................... 6-25 6.3.2. Application Software Upgrade................................................................................................................ 6-38 7.Chapter7. Troubleshooting......................................................................................................................................................7-1 7.1. Overview ..........................................................................................................................................................................7-2 7.2. Error Recovery Steps..................................................................................................................................................7-2 7.3. Messages .........................................................................................................................................................................7-2 7.4. Troubleshooting Guide........................................................................................................................................... 7-19 Chapter8. Replacement.............................................................................................................................................................8-1 xi Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 8.1. FRU list ........................................................................................................................................................................ 8-2 8.2. Locations of FRU .................................................................................................................................................... 8-7 8.3. Replacement..........................................................................................................................................................8-10 8.3.1. Covers..................................................................................................................................................................8-10 8.3.2. Brake, Handle and Wheel ..........................................................................................................................8-15 8.3.3. Generator...........................................................................................................................................................8-19 8.3.4. Collimator(with MP1 board).......................................................................................................................8-20 8.3.5. PCBs......................................................................................................................................................................8-22 8.3.6. Parts in Computer and Peripheral .........................................................................................................8-28 8.3.7. Exposure Indicator ........................................................................................................................................8-31 8.3.8. Monitors..............................................................................................................................................................8-32 8.3.9. CCD Camera with CCU ................................................................................................................................8-33 8.3.10. Image Intensifier with power supply ....................................................................................................8-38 8.3.11. UPS ........................................................................................................................................................................8-39 8.3.12. Misc Parts...........................................................................................................................................................8-40 8.3.13. Linear Actuator ...............................................................................................................................................8-48 8.3.14. Switch ..................................................................................................................................................................8-51 8.3.15. Others ..................................................................................................................................................................8-52 Chapter9. 9.1. xii Periodic Maintenance.......................................................................................................................................... 9-1 Overview.......................................................................................................................................................................... 9-2 9.1.1. Safety ..................................................................................................................................................................... 9-2 9.1.2. Tools and Test Equipment............................................................................................................................ 9-3 9.2. PM Checklist................................................................................................................................................................... 9-4 9.3. Administrative Information .................................................................................................................................... 9-6 9.4. Safety Inspection......................................................................................................................................................... 9-6 9.4.1. Antistatic Drag Wires ..................................................................................................................................... 9-6 9.4.2. Electrical Plug and power cord.................................................................................................................. 9-6 9.4.3. Interconnect cable and Connector ......................................................................................................... 9-6 9.4.4. Footswitch cable and pins........................................................................................................................... 9-7 9.4.5. Ground Continuity............................................................................................................................................ 9-7 9.5. PC Clean........................................................................................................................................................................... 9-7 9.6. System Function checks .......................................................................................................................................... 9-7 9.6.1. Perform Power On Checks ................................................................................................................................ 9-7 9.6.2. C-Arm Checks .................................................................................................................................................... 9-8 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 9.6.3. Workstation Checks...................................................................................................................................... 9-10 9.6.4. Dose Rate .......................................................................................................................................................... 9-11 9.7. DAP Calibration.......................................................................................................................................................... 9-11 9.8. Radiographic Film Beam Alignment Test...................................................................................................... 9-13 9.9. X-ray Generator Accuracy Tests ....................................................................................................................... 9-13 9.9.1. kVp Accuracy ................................................................................................................................................... 9-13 9.9.2. mA Accuracy.................................................................................................................................................... 9-14 9.9.3. mAs Accuracy.................................................................................................................................................. 9-14 9.10. Reporting ...................................................................................................................................................................... 9-14 9.10.1. Install Equipment Covers ........................................................................................................................... 9-14 9.10.2. Complete PM Comments ........................................................................................................................... 9-14 Chapter 10. Technical Reference..........................................................................................................................................10-1 10.1. Overview .................................................................................................................................………………………………………..10-2 10.2. System Specifications ....................................................................................................................................... 10-2 10.2.1. Safety Classification................................................................................................................................ 10-2 10.2.2. Environmental Requirements............................................................................................................. 10-2 10.2.3. Power Requirements .............................................................................................................................. 10-2 10.2.4. Circuit Breaker ........................................................................................................................................... 10-3 10.2.5. Earth leakage current ............................................................................................................................ 10-3 10.2.6. Physical Specifications .......................................................................................................................... 10-4 10.3. Specification of Key Components ............................................................................................................... 10-6 10.3.1. X-Ray Generator ....................................................................................................................................... 10-6 10.3.2. X-Ray tube ................................................................................................................................................... 10-7 10.3.3. X-ray tube assembly............................................................................................................................... 10-8 10.3.4. Collimator..................................................................................................................................................... 10-9 10.3.5. Others ......................................................................................................................................................... 10-10 10.4. Tube Rating Chart ............................................................................................................................................ 10-11 10.4.1. Filament Emission Characteristics................................................................................................ 10-11 10.4.2. Single Load Ratings.............................................................................................................................. 10-13 10.4.3. Thermal Characteristic ....................................................................................................................... 10-15 10.5. Radiation Safety Specification ................................................................................................................... 10-16 10.5.1. Scatter Data............................................................................................................................................. 10-16 10.5.2. Scatter radiation specification........................................................................................................ 10-17 10.6. Material Safety Data Sheets............................................................................................................................. 10-18 xiii Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 10.7. Appendix xiv Material Recycling.................................................................................................................................................. 10-18 Chapter1. Introduction and Safety Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 1.1. Introduction 1.1.1. Objective Provide Brivo OEC 850 Mobile C-Arm X-ray Product service documentation that is consistently organized, easy to access and is designed to aggressively expedite fault isolation and decrease product down-time. 1.1.2. Scope This manual’s contents document the necessary information for service. 1.1.3. Service Philosophy Brivo OEC 850 Mobile C-Arm X-ray Products use precision components and utilize complex manufacturing techniques. Component-level repairs that maintain compliance with these requirements are sometimes not possible in the field. The system is therefore designed to be field serviceable at the modular or Field Replaceable Unit (FRU) level. 1.1.4. Qualifications Reading this manual does not qualify an untrained person to service the equipment. This publication assumes the reader is a skilled and fully qualified electronic technician who has experience servicing medical imaging systems. Factory trained service personnel will benefit the most from this material. 1.1.5. Unauthorized Modifications GE HUALUN Medical Systems, Inc. certifies that when assembled according to the manufacturer's instructions, this equipment meets US Federal Performance standard 21 CFR Subchapter J and applicable international standards. Unauthorized modifications to the equipment may impact adherence to these standards and make the equipment unsafe to operate. The owner is responsible for verifying continued compliance with all applicable regulations and standards. Consult local, state, federal and/or international agencies regarding specific requirements and regulations applicable to the use of this type of medical electronic equipment. 1.1.6. Manual Organization and Use The information documented here has been analyzed and divided into several sections. This manual contains the following types of information: 1-2 • Introduction and Safety-Information of the system and safety. • System Overview-General description of the system. • Installation Procedure –Information of pre-installation, unpacking and installation check. Introduction and Safety • Subsystem-The subsystems have been analyzed and divided into functional sections. Each functional section contains major assembly and control locations, theory, functional tests and other information relevant at the subsystem level. • Adjustment and Calibration-Procedures for tuning and calibration relevant at the subsystem and system level. • Software Maintenance- Provides procedures for software maintenance and service mode utilities. • Troubleshooting- Provides error code, error messages, and diagnostic programs that expedite the diagnostic process. • Replacement- Removal and installation procedures for fuses, covers and field replaceable units. • Periodic Maintenance Procedure-Procedures for periodic maintenance. • Technique Reference-Technique Reference of the system. • Appendix-Schematics and information of some key parts. 1.2. Safety Do not attempt to service or maintain this equipment before reading this entire section. 1.2.1. Safety Hazard Alerts There are three hazard classifications used in this document. They are: WARNING WARNING indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. CAUTION CAUTION indicates a potentially hazardous situation that, if not avoided, may result in moderate to minor injury, equipment damage or loss of data. NOTE NOTE is given in situation requiring special attention. 1-3 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 1.2.2. Ingress of Fluids Excessive amounts of fluids such as antiseptics, cleaning solutions or bodily fluids may damage internal components if they are allowed inside the equipment. WARNING The equipment is not rated for water-tight operation. Do not allow any liquids to leak into the equipment where they can cause electric shock, fires, and short circuits. If leakage does occur, ensure that all internal circuitry is completely dry before attempting to operate the equipment. WARNING Never store or operate the system in the presence of conductive fluids like water or saline solution unless the system is adequately protected by an approved bagging or draping system. 1.2.3. Electrical Shock If the equipment must be serviced with the covers removed, observe the following precautions: WARNING WARNING WARNING WARNING WARNING 1-4 Equipment that contains high power electrical components must be serviced only by personnel familiar with proper safety procedures for working near these components. Disconnect AC power (and battery packs if used) before discharging static electricity in components such as electrolytic capacitors and high voltage cables. Failure to heed this message will result in death or severe personal injury. Allow adequate time for static charges to discharge through bleeder resistors. Use a high wattage resistor when discharging circuits to avoid burns. Have someone watch while you work near high voltages. This person must remain clear of all circuitry and be prepared to turn off the power to the system and render aid in an emergency. High voltage cables, electrolytic capacitors, and CRTs can retain a dangerous static charge for long periods after power has been removed. Some devices can acquire a charge spontaneously without direct contact with other circuitry. Do not touch these components unless power has been completely removed and they have been discharged. CAUTION Never operate the system unless all safety ground wires (green wire with a yellow stripe) and related components are fastened in place. Dangerous electrical shock and improper equipment operation can otherwise result. CAUTION Remove all metal rings and watchbands before working on system circuitry. Skin burns and damage from involuntary muscle contractions can result if metal jewelry shorts electrical circuits. Introduction and Safety 1.2.4. Explosion If an abnormal condition occurs, such as the room fills with flammable gas, steps must be taken to prevent the gas from contacting components within the equipment. Follow these guidelines: 1. Do not turn the system on or off. 2. Do not un-plug or plug-in system or peripheral equipment power cords. 3. Do not operate light switches or other electrical equipment. 4. Evacuate all personnel immediately. 5. Notify the hospital administration and/or fire department. 6. Ventilate the room to clear the air of all flammable vapor or gas. 7. Identify and remove the source of the flammable liquid, vapor, or gas. 1.2.5. Thermal Harm Before you remove the cover of the system for maintenance or service. Please pay attention to the points with high temperature, for example, the current limiters, internal power distribute circuit etc. Otherwise it may harm your hand or body. 1.2.6. Equipment Stability Brivo OEC 850 Mobile C-Arm X-ray Product is mounted on wheels. And if it is moved or operated improperly it could roll out of control. Follow these guidelines: Two people should maintain control of the equipment when moving up or down an incline. Place all mechanical assemblies in their most compact (transport) position and lock brake handles prior to moving the equipment. Use the handles designed for moving the equipment and mechanical assemblies. Never attempt to move the system up or down steps. Do not operate the equipment on unlevel floors. Do not lock the wheel brakes and leave the equipment unattended on unlevel floors. Always apply the wheel locks when the system is in its final position. Do not move the equipment if the castors or wheels are not functioning properly. Mechanical shocks to the equipment while disk drives are accessing information may cause damage to the disk drive and loss of data. 1-5 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 1.2.7. X-Radiation CAUTION This equipment either produces or is used in the vicinity of ionizing radiation. Observe proper safety practices during operation. Use lead aprons, eye protection, thyroid protection, and similar devices to protect yourself and others. CAUTION Where local Entrance Exposure Rates (EER) are different than the GE HUALUN rate specified, the EER should be adjusted to the lower of the two. 1.2.8. Motorized Mechanical Movement Brivo OEC 850 Mobile C-Arm X-ray Product has motorized mechanical assemblies. Please follow these guidelines: Always observe mechanical assemblies when operating the motor to avoid pinching or collision with a person or object. Use care when working around equipment to avoid unintentional motor actuation. Do not carelessly place objects on the equipment or bump or lean against the equipment. Observe and prevent articles of clothing from getting caught in moving parts. 1-6 Introduction and Safety 1.2.9. Safety Interlock WARNING Never bypass, jumper, or otherwise disable any equipment safety feature. 1.2.10. Labels NOTE Item 1 2 3 4 Even though this manual is supplied only in English, some labels may have a foreign language equivalent that will appear on your system. Label Quantity Description 1 This label indicates the position of the C-Arm Wig-Wag movement handle. When the handle is rotated to dashed position, the Wig-Wag brake is released. When the handle is in horizontal position, the Wig-Wag brake is locked. 1 This label indicates the position of the C-Arm Wig-Wag movement handle. When the handle is rotated to dashed position, the Wig-Wag brake is released. When the handle is in horizontal position, the Wig-Wag brake is locked. 1 This label indicates the position of the C-Arm rotation handle. When the handle is rotated to the dashed position, the brake is released. When the handle is in horizontal position, the brake is locked. 1 This label indicates the position of the C-Arm rotation handle. When the handle is rotated to the dashed position, the brake is released. When the handle is in horizontal position, the brake is locked. 1-7 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 1 This label indicates the position of the C-Arm orbital movement handle. When the handle is rotated to the dashed position, the brake is released. When the handle is in horizontal position, the brake is locked. 1 This label indicates the position of the C-Arm orbital movement handle. When the handle is rotated to the dashed position, the brake is released. When the handle is in horizontal position, the brake is locked. 7 1 This label indicates the position of the C-Arm horizontal movement handle. When the handle is rotated to the horizontal position, the brake is released. When the handle is in vertical position, the brake is locked. 8 1 9 1 5 6 1-8 This label indicates that the Mobile C-Arm’s mechanical subassemblies position should be placed in their most compact position before transporting or moving the system. Introduction and Safety 10 1 This label on the control panel of the C-Arm indicates the procedure of shutting down and restart to avoid data missing. 11 1 Potential equalization terminal label. 12 4 This label means that there is accessible moving parts and keep hands/fingers away. 1 This label near 2050 lateral rotation limit switch reminds operator to release the switch to continue rotating. 13 14 1 This label indicates that you should not touch the connector and the patient at the same time. The connector must be connected to the appointed device only. This port is only used for user to store patient image by USB stick. Any other equipment is forbidden to be connected strictly. 1-9 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 1 This label on the footswitch means that the degree of protection of the footswitch is IP X8. The electrical mechanism within the footswitch is protected from the effects of continuous immersion in water. 16 1 This symbol indicates the location of Emergency Stop Switch on the Brivo OEC 850 equipment. 17 1 System rating plate indicates manufacture information and input power requirements. 18 1 This is the label of generator rating plate. 19 1 This is the label of collimator. Remove the tube head cover. This label is on the collimator. 15 1-10 IPX8 Introduction and Safety 1 This is the label of laser warning. (The label will only be required if there is laser aimer.) 1 This label warns the operator or the patient not to look at the laser beams directly. (The label will only be required if there is laser aimer.) 2 This label indicates the equipment was tested by a Notified Body and was found to be in compliance with the requirements of all relevant directives and standards in effect within the European Union at the time of manufacture. 23 2 This label indicates that waste electronic and electrical equipment must not be disposed of as unsorted municipal waste and must be collected separately. Please contact an authorized representative of the manufacturer for information concerning the decommissioning of your equipment. 24 2 This is the label of branding. 20 21 22 0459 1-11 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 1 This symbol indicates the system was tested by CCC authorized body and was found to be in compliance with the requirements of all relevant directives and standards at the time of manufacture. 1 This label indicates the system was tested by ITS authorized body and was found to be in compliance with the requirements of all relevant directives and standards at the time of manufacture. 27 1 This label can be found on the XRay generator. It indicates the location of the X-Ray source and the controls used to produce ionizing X-Radiation. Use appropriate precautions and protective equipment when using the system and at all times when X-Rays are present. 28 1 USB warning label 29 1 C-Arm weight label 25 26 1-12 S Introduction and Safety 30 1 Workstation weight label This label is near the capacitor to warn that you shall discharge the capacitor before touching it. 31 32 33 34 35 2 The label attached to UPS indicates that the users are not allowed to replace battery of UPS. The UPS is charged even though the system was not connected to power supply. Do not touch UPS at random. 1 This label indicates the key switch. Turn the key switch located on the C-arm interface panel to enable X-rays and motorized mechanical movement. 1 This is the label of functional earth ground connection. It is attached near the COM pin of PS1. 1 This label is on the right side of the two-pedal footswitch. Twopedal footswitch is an optional part. Press the right switch to save an image displayed on the left monitor. 1 This label is on the left side of the two-pedal footswitch. Two-pedal footswitch is an optional part. Press the left switch to start fluoroscopy in the mode selected. 1-13 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 36 1 This is the label of J1 connector 37 2 This is the label of Mark A. 38 1 This is the label of Mark E. It’s on the tube. 39 1 This is the label of fuse 1-14 Introduction and Safety 40 41 42 43 44 1 This is the label of J3 connector. Remove the workstation back cover. The label is near the connector on the bottom. 1 This warning label is on the control panel. It is only on the system in America. Attach the label if the system is installed in America. 1 This label indicates the system complies with the US Federal Performance standard 21 CFR Subchapter J and applicable international standards. It is only on the system in America. Attach the label on the top cover of Carm console if the system is installed in America. 1 This label indicates the system complies with 21 CFR 801.109. Attach the label on the base of the C-arm if the system is installed in America. 1 This label is attached on UPS shut down button to avoid misusing. Only when UPS can’t shut down automatically after system power off process complete, the user should press the UPS shut down button to shut off UPS manually. 1-15 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 1.2.11. Locations of the Labels 12 42 1-16 Introduction and Safety 44 14 30 1-17 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 1.2.12. Symbols Be familiar with the following symbols that may appear on equipment and schematics so you can safely maintain and operate the system: Dangerous Voltage This symbol identifies areas where hazardous voltages may be present. Use appropriate safety precautions. Protective Earth Ground This symbol identifies the system’s main protective earth ground terminal, which connects to the facility earth ground through the grounding prong on the AC power plug. This connection must be in place at all times for safe system operation. Earth Ground Connection This symbol identifies an earth ground connection that is necessary to maintain grounding throughout the system. X-Ray Source This X-Ray Source symbol is used to identify controls that will produce ionizing X-radiation when activated. Always use appropriate safety precautions when generating X-rays. This X-Ray Source symbol is used to identify controls that will produce ionizing X-radiation when activated. Always use appropriate safety precautions when generating X-rays. Potential Equalization Terminal This symbol identifies system terminals which, when connected together, are at the same potential (not necessarily earth ground). Green/yellow wires normally connect potential equalization terminals together. 1-18 Introduction and Safety Attention Attention, see accompanying documentation for information. You can refer to this manual for the operation instructions. Type B This symbol indicates the equipment is protected against electric shock by a protective earth ground connection. Ionization Radiation This symbol indicates that there is ionization radiation. 1-19 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 1.2.13. Electromagnetic Compatibility Statement This equipment may generate and use radio frequency energy. The equipment must be installed and used according to the manufacturer’s instructions in order to avoid radio frequency interference. If this equipment generates or receives interference do the following to correct the problem: • Verify that the equipment is the cause by turning the system on and off. • In the event of unintended motor actuation, immediately remove power to the equipment. • In the event of unintended X-ray actuation, immediately remove power to the equipment. • Reorient the equipment until the interference stops. • Relocate the equipment with respect to other equipment in the room. • Plug the equipment into a different outlet so that the equipment and the receiver are on different branch circuits. • Use only input/output (I/O) cables supplied by GE HUALUN Medical Systems Co. Ltd. This product conforms with IEC60601-1-2: 2001 Amd. 1: 2004 Ed.2.1 EMC standard for medical devices. NOTE This equipment generates, uses, and can radiate radio frequency energy. The equipment may cause or be subject to radio frequency interference with other medical and non–medical devices and radio communications. To provide reasonable protection against such interference, the Brivo OEC 850 system complies with emissions limits for a Group 1, Class A Medical Devices and has applicable immunity level as stated in IEC60601-1-2: 2001 Amd.1: 2004 Ed2.1. However, there is no guarantee that interference will not occur in a particular installation. Special precautions and other information regarding EMC provided in the accompanying documents of this equipment shall be observed during installation and operation of this equipment. NOTE If this equipment is found to cause interference (which may be determined by switching the equipment on and off), the user (or qualified service personnel) should attempt to correct the problem by one or more of the following measure(s): 1. Reorient or relocate the affected device(s). 2. Increase the separating space between the equipments and the affected device. 3. Power the equipment from a source different from that of the affected device. 4. Consult the point of purchase or service representative for further suggestions. WARNING 1-20 Use of accessories, transducers, cables and other parts other than those specified by the manufacturer of this equipment may result in increased emissions or decreased immunity of the equipment. The manufacturer is not responsible for any interference caused either by the use of interconnect cables other than those recommended, or unauthorized changes or modifications to this equipment. Unauthorized changes or modifications could void the user’s authority to operate the equipment. Introduction and Safety To comply with the regulations applicable to an electromagnetic interface for a Group 1, Class A Medical Device, and to minimize interference risks, the following requirements shall be applied: NOTE 1. All interconnect cables to peripheral devices must be shielded and properly grounded. The use of cables that are not properly shielded and grounded may result in the equipment causing radio frequency interference in violation of the European Union Medical Device directive and FCC regulations. 2. All of those recommended guidance regarding electromagnetic environment shall be followed. WARNING Do not use devices that intentionally transmit RF signals (Cellular Phones, Transceivers, or Radio Controlled Products) in the vicinity of this equipment as it may cause performance outside the published specifications. Keep the power to these types of devices turned off when near the equipment. The medical staff in charge of this equipment is required to instruct technicians, patients, and others. Guidance and manufacturer’s declaration – Electromagnetic Emissions The Brivo OEC 850 Mobile C-Arm X-ray Product is intended to use in the specified electromagnetic environment. The purchaser or user of the Brivo OEC 850 Mobile C-Arm X-ray Product should assure that it is used in an electromagnetic environment as described below: Emissions Test RF Emissions Compliance Electromagnetic Environment Guidance Group1 The Brivo OEC 850 Mobile C-Arm X-ray Product uses RF energy only for its internal function. Therefore, its RF emissions are very low and are not likely to cause any interference in nearby electronic equipment. CISPR11 RF Emissions Class A CISPR11 Harmonic emissions IEC 61000-3-2 Voltage fluctuations/ flicker emissions Not applicable The Brivo OEC 850 Mobile C-Arm X-ray Product is suitable for use in all establishments other than domestic and those directly connected to the public low-voltage power supply network that supplies buildings used for domestic purposes. Not applicable IEC 61000-3-3 1-21 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual Guidance and manufacturer’s declaration - Electromagnetic Immunity The Brivo OEC 850 Mobile C-Arm X-ray Product is intended to use in the specified electromagnetic environment. The purchaser or user of the Brivo OEC 850 Mobile C-Arm X-ray Product should assure that it is used in an electromagnetic environment as described below: Immunity Test IEC 60601 Compliance Level Test Level Electrostatic discharge (ESD) IEC 61000-4-2 Electrical fast transient Pulse IEC 61000-4-4 Surge IEC 61000-4-5 Voltage dips, short interruptions and voltage variations on power supply input lines IEC 61000-4-11 ±6 kV contact ±6 kV contact ±8 kV air ±8 kV air ±2 kV for power supply lines ±2 kV for power supply lines ±1 kV for input/output lines ±1 kV for input/output lines ±1 kV differential mode voltage ±1kV differential mode voltage ±2 kV common mode voltage ±2 kV common mode voltage < 5 % UT ,for 0.5 cycle 0 % UT for 5 sec (> 95 % dip in UT) (> 95 % dip in UT) 40 % UT ,for 5 cycles (60 % dip in UT) 70 % UT ,for 25 cycles (30 % dip in UT) < 5 % UT ,for 5 s Electromagnetic Environment Guidance Floors are wood, concrete, or ceramic tile, or floors are covered with synthetic material and the relative humidity is at least 30 %. Mains power quality is that of a typical commercial and/or hospital environment Mains power quality is that of a typical commercial and/or hospital environment. Mains power quality is that of a typical commercial and/or hospital environment. If the user of the Brivo OEC 850 Mobile C-Arm X-ray Product requires continued operation during power mains interruptions, it is recommended that the Brivo OEC 850 Mobile C-Arm X-ray Product be powered from an uninterruptible power supply or a battery. (> 95 % dip in UT) Power frequency magnetic field (50/60Hz) 3 A/m 3 A/m IEC 61000-4-8 Note: UT means AC voltage before the test. These are guidelines. Actual conditions may vary. 1-22 Power frequency magnetic fields are at levels characteristic of a typical location in a typical commercial and/or hospital environment. Introduction and Safety Guidance and manufacturer’s declaration - Electromagnetic Immunity The Brivo OEC 850 Mobile C-Arm X-ray Product is intended to use in the specified electromagnetic environment. The purchaser or user of the Brivo OEC 850 Mobile C-Arm X-ray Product should assure that it is used in an electromagnetic environment as described below: IEC 60601 Test Level Conducted RF 3 V rms IEC 61000-4-6 150 kHz to Compliance Level [V1 =] 3 V 80 MHz Electromagnetic Environment Portable and mobile RF communications equipment are used no closer to any part of the [EQUIPMENT and/or SYSTEM], including cables, than the recommended separation distance calculated from the equation appropriate for the frequency of the transmitter. Recommended separation distance d =[ Radiated RF 3 V/m IEC 61000-4-3 80 MHz to [E1=] 3 V/m d =[ 2.5 GHz 3,5 ] P 3 7 d =[ ] P 3 3,5 ] P 3 80 MHz to 800 MHz 800 MHz to 2,5 GHz Note: P is the power rating of the transmitter in watts (W) according to the transmitter manufacturer and d is the recommended separation distance in meters (m). Field strengths from fixed RF transmitters, as determined by an electromagnetic site survey a, are less than the compliance level in each frequency range b. Interference may occur in the vicinity of equipment marked with the following symbol: a: Field strengths from fixed transmitters, such as base stations for cellular telephones and land mobile radios, amateur radio, AM and FM radio broadcast, and TV broadcast cannot be estimated accurately. To assess the electromagnetic environment due to fixed RF transmitters, an electromagnetic site survey should be performed. If the measured field strength exceeds the RF compliance level above, observe the Brivo OEC 850 Mobile C-Arm X-ray Product to verify normal operation in each use location. If abnormal performance is observed, additional measures may be necessary, such as re-orienting or relocating the [EQUIPMENT and/or SYSTEM]. b: Over the frequency range 150 kHz to 80 MHz, field strengths are less than 3 V/m. NOTE 1: At 80 MHz and 800 MHz, the higher frequency range applies. NOTE 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures, objects and people. Note3: These are guidelines. Actual conditions may vary. 1-23 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual The Recommended Separation Distances are listed in the next table. Recommended Separation Distances for Portable and Mobile RF Communications Equipment and the Brivo OEC 850 system The Brivo OEC 850 Mobile C-Arm X-ray Product is intended to use in the electromagnetic environment where the RF interference is controlled. According to the rating power of the communication equipment, the purchaser or user of the Brivo OEC 850 Mobile C-Arm X-ray Product can prevent the Electromagnetic interference by the recommended separation distance below: Separation Distance/m Rated Power of Transmitter/W 150KHz to 80 MHz d =[ 3,5 ] P 3 80 MHz to 800 MHz d =[ 3,5 ] P 3 800 MHz to 2,5 GHz 7 d =[ ] P 3 0.12 0.12 0.23 0.38 0.38 0.73 1.2 1.2 2.3 10 3.8 3.8 7.3 100 12 12 23 0.01 0.1 1 For transmitters rated at a power not listed above, the DISTANCE can be estimated using the equation in the corresponding column, where P is the power rating of the transmitter in watts (W) according to the transmitter manufacturer. Note 1: NOTE 1: At 80 MHz and 800 MHz, the higher frequency range applies. NOTE 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures, objects and people. Note 3: These are guidelines. Actual conditions may vary. 1-24 Chapter2. System Overview Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 2.1. System Descriptions 2.1.1. System overview Brivo OEC 850 Mobile C-Arm X-ray Product is intended to provide fluoroscopic and film imaging of the patient in diagnostic and surgical applications. Clinical applications may include, but are not limited to, surgery, critical care and emergency room procedures. Such users will use this system on a daily basis. The system may be used for other imaging applications at the user’s discretion. WARNING Only properly trained persons can operate this equipment. Brivo OEC 850 Mobile C-Arm X-ray Product includes: • Mobile C-Arm Includes high frequency X-Ray generator, image intensifier, CCD camera and console. • Mobile WorkStation Includes dual LCD monitors, 1 computer, External storage media (DVD/USB), etc. • Options Thermal Printer DAP Laser aimer device on tube and image intensifier Two-pedal footswitch EU standard Plug 30cm skin spacer Film cassette holder Video Distributor for External DVI video output 110V power kit The C-Arms derive their name from the rigid, C-shaped weldment that supports the Image Intensifier, collimator, CCD Camera, and X-ray tube. These components together are commonly called the “C”, and the entire assembly from the casters up is known as the “C-Arm”. The X-Ray tube generates an X-ray beam that is shaped and oriented by the collimator. After passing through patient anatomy, the beam is directed onto a film cassette to produce a radiographic film image, or through the image intensifier and CCD camera, to convert the X-ray image to a video signal that is transmitted to the Workstation for display, processing, and storage. 2-2 System Overview 2.1.2. Component Locator 1 8 2 9 10 3 11 4 12 5 13 6 1 14 7 15 16 18 19 17 2-3 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 1. Image intensifier and CCD camera 2. Lateral rotation movement brake handle 3. Orbital movement brake handle 4. Skin spacer 5. X-ray tube head (X-ray tube and collimator) 6. Front wheel 7. Rear wheel 8. Wig-wag movement brake handle 9. Steering handle 10. Horizontal movement brake handle 11. Control panel 12. Hand switch 13. Brake release pedal 14. Brake pedal 15. Driving handle 16. Fast stop switch 17. Female sockets (interconnect cable and footswitch) 18. Incoming circuit breaker 19. Key switch and power on indicator 2-4 System Overview 4 1 2 5 6 7 3 8 8 10 10 11 9 9 2-5 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 1. LCD Monitors 2. Keyboard 3. USB connector 4. Exposure indicator 5. Mouse 6. Cabinet for printer 7. DVD driver 8. Front wheels 9. Back wheels 10. Handles 11. Interface for DICOM and Video distributor 2-6 System Overview 2.2. System block 2-7 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 2.3. System Schematics 2-8 System Overview 2-9 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 2-10 System Overview 2-11 Chapter3. Installation Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 3.1. Overview This chapter described the installation procedure of Brivo OEC 850 Mobile C-Arm X-ray Product. 3.2. Pre-Installation 3.2.1. Dimensions and Weights of System Dimensions: C-Arm: 181cm × 76cm × 175cm (71.3’’ × 30’’ × 69’’) Workstation: 62.8cm×89cm×167cm (24.7’’×35’’×65.8’’) Weights: C-Arm: 245±10kg Workstation: 140±10kg 3.2.2. Site Requirement Scan room (L × W × H) ≥5.0 m × 5.5 m ×2.8 m Entrance (W× H) ≥1.2 m × 2.0 m Aisle (W) ≥2m WARNING Enough room should be provided for the movement, installation and operation of the system. WARNING The floor should be hard enough to support the system. It should also be smooth and horizontal. 3.2.3. Power Supply Requirement Voltage: AC 100V/110V/120V/220V/230V/240V Frequency: 50Hz/60Hz±3Hz Rated Momentary Line Current (shorter than 5s): 3-2 • 25A (220V/230V/240V) • 50A (100V/110V/120V) Installation Rated Continuous Line Current: • 10A (220V/230V/240V) • 20A (100V/110V/120V) NOTE 16A power supply is required in China. And 20 A is required in Japan. Suitable sockets are required both in Scan room and Operating room for maintenance. Power supply should comply with requirement of the system power supply requirements. The sockets should be 3 cores with protective earth, which complies with the requirement of the applicable electrical codes. Other equipment electrically connected with this apparatus share the same grounding connection. WARNING You should check the local power supply first. If it is not 220 V/230 V/240 V (50 Hz), you need change the power supply cables and change the connections of the system. Refer to the Power Supply Adaptation section for details. 3.2.4. Environments Operating Conditions: Temperature: +10°C~+40°C (+50F~+104F) Humidity: 30~75% Relative, non-condensing Atmospheric Pressure: 700hPa~1060hPa Transportation and Storage: Temperature: -20°C~+55°C (-4°F~+131°F) Humidity: 10~95% Relative, non-condensing Atmospheric Pressure: 500hPa~1060hPa 3-3 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 3.2.5. Tools and Test Equipment Standard Tools and Test Equipment are required to install the system. In addition to standard service tools and test equipments, the following special tools and standard test equipment are required to complete this procedure. Standard Tool Item Tool 1 A series of screw driver 2 Wrench 3 Dosimeter 4 10’’×12’’ Film 5 Blank CD/DVD disk 6 Spatial Resolution Tool 7 Lead Apron, thicker than 3mm 8 Pinchers 9 Scissors 10 Stopwatch 11 Network cable 12 Printer paper or film 13 Ruler longer than 12 inches (30cm) 14 Digital volt-ohm meter or equivalent Special Tool Item 3-4 Tool GE part number 1 9 inch Film cassette holder (if required) 5304073 2 9 inch target for Laser Aimer (if required) 00-878223-02 3 Three copper sheets, each 1mm thick 00-877682-01 Installation 3.3. Unpacking NOTE There are 2 packages for Brivo OEC 850 Mobile C-Arm X-ray Product. One is for C-Arm (L X W X H=1900mmX900mmX1970mm. And the other is WorkStation (L X W X H=800mmX960mmX1820mm). NOTE Before unpacking, inspect the shipping enclosure /boxes for damage and report to the shipper if available. The unpacking of the system should be done before moving it into the operation room, in order to check if there’s damage or non-apparent damage occurred during transportation. The packages should be examined minutely during installation to avoid missing parts with small dimensions or envelopes containing screws, washers, etc. Once damage is observed, notify service of the transportation and insurance company immediately. If non-apparent damage due to transportation was found during unpacking or installation, take the same action in 15 days after delivery. The transportation corporation will not pay for non-apparent damage generally unless making an application for inspection in 15 days after delivery. If damage is discovered, contact the related company immediately, with specifying the type of apparatus, the serial number and the order number if possible, and describing the nature of the damage. Please follow the steps below to unpack the Brivo OEC 850 Mobile C-Arm X-ray Product. C-Arm: 1. Place the C-Arm and workstation packages on the flat and leave enough space around. 2. Cut off the binding tie and remove the packing of the C-Arm. Remove the wrapper on the C-Arm. 3. Lock the cross-arm, wig-wag, lateral rotation and orbital movement brakes. Get the accessory package, crowbar, stow-woods and ramp from the C-arm package. Put the wood ramp behind of the C-arm. NOTE The ramp and crowbar will also be used to workstation unpacking. 3-5 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual Ramp Accessory Crowbar and stow-woods 4. Loosen the screws and remove the wood support of image intensifier. Wood support 5. Remove the baffle of the tube. 3-6 Installation 6. Loosen the screws and remove the three fastening metal strips of the wheels. 7. Pry up one side of the C-arm with the crowbar and put the stow-wood under each rear wheel. Loose all the screws and remove the wood fastening assembly on each rear wheels of the Carm. 8. Hold the handles and move the C-arm backward to draw out backwards the image intensifier and tube until the front wheels located on the front wood fastening assembly. NOTE Take care to protect the Image intensifier and gird when move the C-arm. 3-7 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 9. Release the lateral rotation brake. Rotate the C-arm to horizontal location and lock the brake. Remove the stow-woods under the rear wheels. Hold the right steering handle in a vertical position to keep the rear wheels in a straight direction. Then carefully move the C-Arm backward along the ramp to the site you desire. 10. Loosen the bolt and remove the backward-forward fastening. Loosen the horizontal movement brake handle and push the C-Arm forward. Lock the brake handle. 11. Check parts according to packing list (refer to the packing list with the system for details). WARNING 3-8 Before moving the system, please make sure the 4 brake handles: the C-Arm orbital rotation brake, the lateral rotation brake, the Wig-Wag brake, and the horizontal crossarm brake are locked. Otherwise, equipment damage or personal injury may result. Installation Workstation: 1. Cut off the binding tie and remove the packing of the workstation. Take out the ramp on standby. And remove the wrapper on the workstation. 2. Loose the screws of the fastening assembly cover around the four wheels. Remove all the screws on the wood support. Use the crowbar to pry and remove the wood support. 3. Put the ramp in position. Move the workstation along the ramp. 3-9 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 3.4. Inspection 3.4.1. Label Inspection After the system installation, check and verify that all labels in section 1.2.10 should be in position. NOTE Labels below should be in local language according to the regulation requirement. Find the labels in local language in the language option and C-arm package. Attach the labels to the correct position. (There’s only English and Chinese version) (Only exists when there’s laser aimer option) 3-10 Installation 3.4.2. External Inspection 1. Cabling and Connector inspection Check the interconnect cable for damage or other problems. Verify that connector on cable mates well with the connector on C-Arm and that there are no bent or missing pins. Make sure the strain relief attaches securely to both the interconnect cable and connector. 2. C-Arm Inspection Inspect each C-arm component listed under the heading C-arm Inspection. Select one check box for each item in the list. The choices are: • No problem Found • Loose or missing parts • Broken or damaged parts • Chipped or scratched paint The items to inspect are grouped according to the larger visible, easily accessible assemblies and/or modular parts of the system. Each inspection of an assembly item should include its visible component parts and sub-assemblies. C-Arm Inspection Physical Location No problem found Loose or Missing parts Broken or Damaged Parts Chipped or Scratched paint Image Intensifier C-Arm X-ray Tube Control Panel Handles Cabinet Wheels 3-11 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 3. Workstation Inspection Inspect each workstation component listed under the heading workstation inspection. Select one check box for each item in the list. WorkStation Inspection Physical Location No problem found Loose or missing parts Broken or damaged parts Chipped or scratched paint Monitor and Arm Keyboard and Mouse Covers Frame Handles Wheels 3.4.3. Internal Inspection NOTE WARNING Observe electrostatic discharge safety procedures. Removing any covers exposes dangerous electrical voltages on several components. When possible, disconnect system from AC line before removing any covers. When it is necessary to leave the power applied, use extreme care to avoid death or injury from electrical shock. (1) Remove workstation cover. Inspect the internal labels and parts. Check if there are loose parts. (2) Remove the C-Arm’s covers. Check all cables and PCBs inside C-arm. Look for loose PCBs and connectors and reset. 3-12 Installation 3.5. Setup 3.5.1. Power Supply Adaption The system is prefabricated for 220V power. If your power supply is 220V, go to the section 3.5.2. If your power supply is 110V, please follow steps below to change power supply: 1. Make sure that C-arm covers have been removed. Unplug the cable connected to circuit breaker and earth. Loosen the screws of the circuit breaker. Remove the 220V power supply cable and breaker. 2. Connect adaptive plug to 110V power cable. Select or buy the relative plugs according to your local regulatory requirements and sockets style. They must be reliably grounded. If the system is used in Canada and Australian and USA, please select and buy the relative plugs according to the list below. The selected plugs shall be listed or recognized type plugs. The manufacture doesn’t provide these types of plugs. Countries Rated Current Comments Voltage Frequency Canada 20 A Hospital Grade Plug 120 V 60 Hz Australian 16 A Transparent 230 V 50 Hz USA 20 A "Hospital grade" or "Hospital only" type plug 120 V 60 Hz NOTE The plug should be installed by GE service representative. 3. Replace 220V breaker with 110V breaker. Connect 110 V power supply cable to breaker and earth. 3-13 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 4. Change the bridge connectors of the transformer to connect 9-10 and 11-12 of J1. The system can also adapt power supply of AC230V, AC240V and AC120V by different connections of the transformer. Before install the system, please check the power supply voltage range and adjust the connector. Transformer taps Wire 240 V 230 V 220 V 120 V 110 V Wire N (blue) 1 1 1 1 1 Wire L1 (Brn) 4 3 3 4 3 Wire N1 (blue) 5 5 5 5 5 Wire L(Brn) 8 8 7 8 7 10-11 10-11 10-11 9-10 9-10 11-12 11-12 120VAC 1 2 3 4 5 6 7 8 9 10 11 12 3-14 220VAC 1 2 3 4 5 6 7 8 9 10 11 12 12 11 10 9 8 5 2 3 4 5 110VAC L N1 4 2 1 1 J1 3 L1 N 6 7 8 Jumper 6 Voltage 7 NOTE 230VAC 1 2 3 4 5 6 7 8 9 10 11 12 240VAC 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 Installation 5. Adjust jumper on PDU board. 6. Plug the power supply plug into the socket and verify the system can power on normally. 7. Install all the covers of the C-arm. 3.5.2. UPS Follow these steps to setup the UPS. 1. Make sure that the rear cover and both lower side covers of workstation have been removed. 2. Plug the UPS battery connector. 3. Connect the interconnect cable to C-arm. Plug the power cord into appropriate AC receptacle. Voltage increase Power on indicator Voltage Decrease Test Overload On Battery Indicator Replace battery Off 3-15 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 4. Press and hold UPS “test” button for several seconds to initiate a self-test. The workstation will start up and enter BIOS. There will be a message to inform that there’s no AC power and need to shut down. 5. Press “off” button to turn off the UPS. 6. Install all the covers of the workstation. The UPS receives AC power whenever the system power switch is on. The battery recharges if necessary. If the AC mains power fails, the UPS supplies power to workstation using its internal battery. The online indicator goes out and the battery indicator comes on. UPS sounds “bi-bi-bi-bi” every four seconds. Do not connect any other devices to the UPS receptacles. WARNING UPS battery should be disconnected before transportation. Battery can be left in the UPS. 3.5.3. Power on CAUTION When you place a recently unpacked system into use, allow it to stand in its new environment long enough for any condensed moisture to evaporate. A decrease in temperature or a humidity increase can cause water vapor in the air to condense, sometimes on electric circuits. You may damage the equipment if you apply power before this condensation dries. 1. Take out foot switch from the accessory package. Connect the Footswitch to C-arm. 2. Press the power on switch on control panel. WARNING Before power on the system, please check and make sure that the power frequency and voltage of the system are compatible with the power supply. Or you must change the power supply and frequency settings of the system. Refer to Section 3.5.1 for details. 3. Verify that the workstation and C-arm complete software boot and initialization with no errors reported on their displays. The auto fluoroscopy mode is selected and the power on indicator lights. The field size is in its maximum. The left monitor of workstation will display GE logo screen. The right monitor will enter into the PATIENT INFORMATION Screen automatically. 3-16 Installation 4. Press vertical lift button and verify that vertical lift column is operational. 3.5.4. System Configuration Hold down Ctrl +Shift+Alt key and press ”E”, ”V”, ”R” keys orderly and quickly to invoke the service tool. 1. Input the service ID of the system. Refer to section 6.2.1. 2. Set up local language and time zone. Refer to section 6.2.2 and 6.2.3. 3. Choose the exposure option and dose group by country though Exposure Management screen. Refer to section 6.2.5. 4. Choose Fluoro Alarm Control through exposure management screen. Refer to section 6.2.5. 5. Return main screen of service tool and click “Shutdown” button to shut down the system. CAUTION The configuration must be complete in case the local regulation is not complied. 3-17 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 3.6. Functional Checks 3.6.1. C-Arm Checks Mechanical Movement Perform the following mechanical inspections and checks. Wig-Wag Movement 1. Release the Wig-Wag brake. 2. Move the mechanics through the entire operational range. Verify Wig-Wag for ease of movement without excessive play. 3. Verify that tightening the Wig-Wag brake prevents Wig Wag motion. Horizontal Movement 1. Unlock Horizontal bake and fully extend and retract the Horizontal Cross-Arm. 2. Verify that the Cross-Arm moves smoothly and quietly through the bearing block without excessive play. 3. Place the Cross-arm brake in the lock position. 4. Verify that the cross-arm does not move. CAUTION Make sure cross arm is fully retracted and brake is set before moving C-arm. Equipment damage or personal injury may otherwise result. C-arm Orbital Rotation CAUTION When you release the orbital movement brake, place your other hand on the C-arm so that you have control of the C-arm’s movement. 1. Release the orbital brake. 2. Verify that C-arm orbits smoothly in its cradle without excessive play. 3. Verify that the entire orbital scale is readable and in good condition. 4. Set the brake handle to lock position and verify that C-arm locks firmly in position. Lateral Rotation 1. Release lateral rotation brake. 2. Verify C-arm rotates smoothly in both directions. 3. Lock the brake and verify the brake locks C-arm firmly in position. WARNING 3-18 Before transporting the system, please make sure the 4 brake handles: the C-Arm orbital rotation brake, the lateral rotation brake, the Wig-Wag brake, and the horizontal cross-arm brake are locked. Otherwise, equipment damage or personal injury may result. Installation Vertical Column test 1. Power on the system. Set the keyswitch in ON position ( ). Press and hold the up vertical switch. The maximum distance is about 40cm. Verify that vertical column stops when it column reaches the limit and that operation is smooth and quiet. 2. Press and hold down vertical column switch. When the movement stops, press two keys at the same time and C-arm will be lowered to the lowest position. Wheels 1. Push C-arm slowly and verify that the wheels contact the floor and that they roll freely. 2. Make sure there are no worn or damaged areas on the wheel tread. 3. Verify that there is no wobble or binding associated with wheels. Brakes 1. Step on the rear wheel pedal brake. Verify that the rear wheels lock. 2. Step on wheel pedal release brake. Verify that brakes release and that both rear wheels roll and steer freely. Steering 1. Verify that both rear casters respond appropriately to movement of the steering handle. 2. Verify that you can steer the rear casters 90 degrees to the left and 90 degrees to the right. 3. Verify that the casters track together when you steer them. 4. Place the mobile C-arm’s rear wheel brake in release position. Push the C-arm slowly and verify that C-arm can turn smoothly. 3-19 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual C-Arm Controls The following procedure produces X-rays. Use the appropriate personal protective equipment to protect yourself from X-ray exposure. WARNING , mA/mAs kVp Press the kVp and mA/mAs keys and verify that the technique can be adjusted manually. Pulse Fluoroscopy Select Pulsed normal fluoro mode via the C-arm control panel. The X-Ray Exposure indicator flashes when taking an exposure. Manual HLF + Select manual HLF mode. Take exposure and verify that a HLF exposure is taken. Verify that audible tone beeps at normal rate. Auto HLF + + Place an object in front of Image Intensifier. Select Auto HLF mode to take exposure. The exposure will stop automatically after 20 seconds if you selected “Exposure Limit 20sec” in “Exposure Management” screen of service tool. Digital Spot Select digital spot via control panel. Take a digital spot shot and verify that fluoro exposure automatically terminates and image automatically saves to hard drive. Image Orientation Using the line pair tool as a phantom, take exposure in normal fluoro mode and verify the following functions: • Image Rotation key rotates the image clockwise and counter-clockwise. • Image Reverse key inverts and reinverts the image. 3-20 Installation Collimator Press each of the following collimator switches while taking exposure and verify each of the following collimator actions. • Collimator iris opens and closes. • Collimator leaves open and close. • Collimator leaves rotate. Field size repeatedly, verifying ability to select Place something on the Image Intensifier. Press field size key ability to select any of the three available sizes: NORM, MAG1 and MAG2. Recursive Factor to select 2, 4, 8, 16 respectively to take an exposure. Verify the amount of Press recursive factor key filtering can be increased and decreased. The noise in the image should be decreased as the Recursive Factor is increased. Motion Artifact Reduction Take exposure and rotate the image by pressing image rotation key. Observe the motion artifact of the image. Press motion artifact reduction key and verify that the indicator lights. Alarm Reset Press and hold Alarm Reset key arm control panel resets to zero. for approximately 2 seconds. Verify Fluoro time displayed on the C- Radiographic Mode Select Radiography mode and verify that the indicator lights. 3-21 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual C-arm key/X-ray switch test Perform the following test to verify that the system’s X-ray and key switches are operating satisfactorily. WARNING The following procedure produces X-rays. Use the appropriate personal protective equipment to protect yourself from X-ray exposure. Key switch ). Press Handswitch and verify that no X-rays 1. Place the X-ray keyswitch in STANDBY position ( are generated. Press Vertical lift button and verify that vertical lift column is not operational. ). Press handswitch and verify that no X-rays are 2. Place X-ray keyswitch in XRAYOFF position ( generated. Press vertical lift button and verify the vertical lift column is operational. 3. Place X-ray keyswitch in ON position ( ). Press handswitch, footswitch and vertical lift button to verify X-ray and vertical lift column are enable. Emergency Switch Perform the following test to verify the emergency switch. 1. Press the emergency switch during raising C-arm. Emergency Switch 2. Verify that vertical column operation and exposure are disabled. 3. Release the emergency switch. Verify that the vertical column operation and exposure are available. 3-22 Installation 3.6.2. Workstation Checks Mechanical Movement 1. Push the workstation and verify that the wheels roll smoothly without vibration and that they are securely attached to the wheels. 2. Verify the operation of the brakes of workstation. 3. Check movement of the monitor arm for ease of movement without excessive play. Make sure that the monitors do not move after being positioned. Workstation Operation ) key and verify this function exchanges images between the left monitor and 1. Press SWAP ( the right monitor. ) key. And then press 2. Press the SAVE ( in the Image Directory screen. key. Verify that the left monitor image is previewed 3. Verify Patient Information function activates the Patient Information screen. Enter patient information ( ), display scheduled exams, display resume exams screen. 4. Verify Image Directory function ( ) allows you to enter Image Directory screen. 5. Verify the SETUP function ( ) allows access to the Setup screen. Press “Security” button and select “Require Users to Login” in the screen. 6. Verify ZOOM function ( magnify the ROI. 7. Verify NEGATE ( left monitor. ) displays a square region of interest (ROI) box and that you can ) function reverses the light and dark values on the image displayed on the 8. Verify the CONTRAST function ( contrast can be increased and decreased. ) displays and indicator bar and that the amount of 9. Verify the BRIGHTNESS function ( brightness can be increased and decreased. 10. Verify that Auto Contrast/Brightness ( contrast and brightness. ) displays an indicator bar and that amount of ) automatically selects the optimum values of ) displays an indicator bar and that amount of 11. Verify ENGE ENHANCE function ( enhancement level increased and decreased. 3-23 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 12. Press ALT key and the LOGOUT key ( ) at the same time. Verify that it can log the user out of the workstation applications. The default password is “123456”. Enter “Security” screen and you can disable the logout function or change password. CD/DVD check 1. Place a blank CD or DVD in the in the CD/DVD drive and wait for the green LED on the front of the drive to turn off. ) on the keyboard to open the Image Directory. Make sure the 2. Press the Image Directory key ( Image Directory has some saved images. Otherwise, then save some images by taking test shots. 3. Select the “Copy To…” button on the “Image Directory” screen. The “Copy To… “ screen lists the available print and storage devices. Select CD/DVD and click the “OK” button to confirm your selection. 4. Click “Option…” button. Select “Include Viewer” in copy option and click “OK” button. 5. Select one or more images from the Image Directory. 6. Click “Copy” button on the Image Directory screen to copy the queued image. 7. Insert the CD/DVD to other computer. The media viewer will run automatically. Use the viewer to confirm that the image was written to the CD/DVD successfully. 3-24 Installation DICOM Check NOTE You can choose the verification items from DICOM worklist server, storage server and printer server, according to the customer’s network situation and equipment. 1. Remove the cable cover from the back cover of workstation. 2. Plug the network cable into the network connector on the computer. 3. Install the cable cover. 4. Press the Setup key on the workstation keyboard. 3-25 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 5. Click “Network Config…”button. Input the “Station Name” and “AE Title”. The default AE Title is “OEC850”. You can change it according to the DICOM service’s requirement. Click “Config…”button and fill in the network information. You can obtain the information from network administrator. 6. Select “DICOM Worklist…”button from the workstation setup screen. Click “Add…” button and fill in the information of the DICOM worklist server. Obtain the information from network administrator. Click “OK” button to return to DICOM worklist screen. Click “Verify” button. The message “ The DICOM server has verified successfully.” will display if the server has connected. Click “OK” button and then select the Exit button to close the DICOM Worklist screen. 3-26 Installation 7. Select “DICOM Storage…” from the workstation setup screen. Click “Add…” button and fill in the information of the DICOM storage server. Obtain the information from network administrator. Click “OK” button to return to DICOM storage server list screen. Click “Verify” button. The message “ The DICOM server has verified successfully.” will display if the server has connected. Click “OK” button and then select the “Exit” button to close the DICOM Storage server list screen. 8. Click “DICOM printer…” button on setup screen. 3-27 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual Click “Add…” button and fill in the information of the DICOM printer server. Obtain the information from network administrator. Click “OK” button to return to DICOM printer server list screen. Click “Verify” button. The message “ The DICOM server has verified successfully.” will display if the server has connected. Click “OK” button and then select the “Exit” button to close the DICOM printer server list screen. 9. Select “Scheduled Exams…” button on Patient Information screen. Choose the worklist server and click the “schedule filter” button. Setup the query filter and click OK. Click “Update schedule” button to perform a DICOM query. Verify that the search results will be displayed in the scheduled exams screen. 10. Press Image Directory key on the workstation keyboard. Select DICOM printer server from the Copy To screen. Click the preview image and then click the queue box. Click “Print” button. Verify that the images can be printed successfully after the process complete. 11. Click “Copy To…” button. Select the DICOM storage server. Select one or more preview images you want to archive. Press and hold CTRL key on the keyboard to select multiple images from the previews in the directory. Click “Copy” button. Verify that the images are copied to the storage server successfully after the copy progress complete. 3-28 Installation 3.6.3. Auto Technique Tracking Select Auto Fluoroscopy mode ( ), and the NORM field size to take an exposure. Put the copper filter on the tube head. Verify that the kVp changes accurately as copper filters are inserted into the field in the following ranges: Copper mm kVp range 1mm 2mm 3mm 64±4kVp 74±4kVp 82±4kVp If the kVp is not in the range, refer to 5.7.1 for calibration. 3.6.4. Image Resolution Place a special resolution card in the front of the image intensifier. The angle between the horizontal axis of the image and the test card must be 45°. Select Manual Fluoroscopy mode ( ) and appropriate kV value. Take an exposure, and stop when image is stable. The image is frozen on the left monitor. Verify the resolution in lp/mm is equal to, or greater than, the values listed below. Repeat and select any of three field sizes (NORM, MAG1 and MAG2) to verify the resolution. NORM Field Size Resolution (lp/mm) ≥ 2.2 MAG1 MAG2 ≥ 3.0 ≥ 3.5 If the resolution check fails, refer to section 5.6.8 for Camera Focus calibration. 3.6.5. Dose Checks Normal fluoro dose rate check 1. Position the dosimeter in the center of the X-ray beam 30cm above the grid. Cover the image intensifier with lead thicker than 3mm for protection of the image intensifier. 2. Set kVp as 110kVp, increase mA to maximum in manual mode. Measure the dose rate while making exposure. Limits vary by the dose group, which was selected in software configuration section by country. Continuous fluoro ≤ 50 mGy/min (Dose group: Normal 50 and HLF 50) ≤ 88 mGy/min (Dose group: Normal 88 and HLF 100) Pulse fluoro ≤ 50 mGy/min (Dose group: Normal 50 and HLF 50) ≤ 88 mGy/min (Dose group: Normal 88 and HLF 100) 3-29 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual HLF dose rate check 1. Position the dosimeter in the center of the X-ray beam 30cm above the grid. Cover the image intensifier with lead thicker than 3mm for protection of the image intensifier. 2. Set kVp as 110kVp, increase mA to maximum in manual mode. Measure the dose rate while making exposure. Limits vary by the dose group, which was selected in software configuration section by country. Continuous fluoro ≤ 50 mGy/min (Dose group: Normal 50 and HLF 50) ≤ 100 mGy/min (Dose group: Normal 88 and HLF 100) Pulse fluoro ≤ 50 mGy/min (Dose group: Normal 50 and HLF 50) ≤ 100 mGy/min (Dose group: Normal 88 and HLF 100) Digital Spot Dose rate check 1. Position the dosimeter in the center of the X-ray beam 30cm before the center of the entrance surface of the image intensifier. Cover the image intensifier with lead thicker than 3mm for protection of the image intensifier. 2. Set parameters as 110kVp, 12mA in digital spot mode. Measure dose of each pulse while taking exposure. Dose rate =Dose value/exposure time The dose rate should be less than 82.4 mGy/min. NOTE 3-30 After the installation, please fill in the product locator card for PLC parts below and mail the cards to local service operation office. Item Part Number Part Description 1 5325576 Generator, monoblock, EVR 2 5330059 Assembly, I.I with power supply, EVR (Cert. Comp.) 3 5336403 ASM COLLIMATOR, EVR Installation 3.7. Options Installation 3.7.1. Laser Aimer Laser Aimer on Tube 1. Laser Aimer, which attaches to tube, is incorporated with the tube cover. Remove the standard tube cover. Position the tube cover with laser aimer and plug the power cable. Tighten the secure screws of the tube cover. Remove the laser aimer cover. Power on the system. Power cable 2. Install the beam alignment tool to Image Intensifier. 3. Press the laser aimer’s green ON switch to generate the laser beam. 4. Loose the holding inside so that you can adjust the beam by the adjuster. Holding 5. Adjust the adjusters of the laser until the intersection of the laser beam is in the center circle of the beam alignment tool. (Use the circle to adjust the line to be vertical with the other and the screw to adjust the position of the line.) Circle adjuster 3-31 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 6. Fasten the holding and then install the laser aimer cover. 7. Functional check: Press the laser aimer’s ON switch and verify that the intersection of the laser beam is in the center circle of the beam alignment tool and the two laser lines are vertical. Laser Aimer on Image Intensifier Perform the following procedure to install and operate the laser aimer on the Image Intensifier. The Carm can be placed in any orientation that is convenient for attaching the laser aimer. There are no alignment marks or notches on the laser aimer that need to match any points on the image intensifier. When the laser aimer is attached to the C-arm, releasing the orbital or rotational brake could cause the C-arm to move. Make sure to hold the C-arm to control its movement CAUTION whenever a brake is released. 1. Place the laser aimer’s attachment handle in the open position. 2. Move the laser aimer flush with the Image Intensifier, but slightly off center. 3. Center the laser aimer with the relation to the Image Intensifier. As you center the laser aimer, the attachment hooks catch on the edge of the image intensifier. 4. Turn the attachment handle inward until the handle is completely closed and the laser aimer is securely attached to the image intensifier. Insert the metal bolt to the hole of the handle to lock. 3-32 Installation CAUTION Do not grasp the Laser Aimer's handle to position the C-arm or to move the system. Pulling the handle may cause the Laser Aimer to release from the image intensifier and fall. 5. Use the image intensifier handle to position the C-arm or to move the system to the desired location. 6. After attaching the laser aimer, place the C-arm in the position it will be used during the procedure. 7. Turn the laser aimer ON and adjust the beam alignment knobs until the laser beam is centered on the intersection of the cross-hair on the tube cover. CAUTION If the laser is ON, do not look directly into the laser aimer’s aperture. 8. Functional check: Using fluoroscopy, verify that the cross-hair in the fluoro image, at the center of the area of interest. NOTE The location where the laser beam marks the patient corresponds to the center of the area of interest, indicated by the cross-hair in the fluoro image. Perform procedure below to remove the laser cover from the laser aimer: 1. Switch OFF the power to the laser aimer. 2. Grasp the two knobs on the laser cover. 3. Press down and rotate the cover (approximately 10 degrees counterclockwise) until the knobs align with the notches on the housing. 4. Lift off the cover and resume laser aimer operation. 3-33 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 3.7.2. Video distributor Perform the following procedures to install the video distributor. 1. Power off the system. Remove the rear cover of the workstation. 2. Put the video distributor on the backboard. Tighten the four screws to secure the video distributor. 3. Unplug the video cable of left monitor from computer and plug it to the DVI-I connector of the video distributor. 4. Plug the video cable of video distributor to the computer’s video connector DVI-1, which was connected with the left monitor’s cable before. 5. Plug power cable to video distributor power input port. 3-34 Installation 6. Functional check: Power on the system. Check that the left monitor will display GE logo screen. Plug the left monitor video cable and connect to output2, output 3 and output4 respectively. Verify that the left monitor will display GE logo screen in each case. Then connect the video cable to DVI-I port. 7. Install the rear cover of the workstation. 3.7.3. Printers Brivo OEC 850 offers four types of printers as option. • UP-990AD Thermal Printer • UP-D897 Printer • UP-970AD Thermal Printer • UP-DF500 DICOM Printer Follow the steps below to install the printers except for the UP-DF500 DICOM printer. 1. Power off the system. Open the rear cover of the workstation. 2. Plug one end of the video cable to the video port of the printer. Plug the power supply cable into the socket on the printer. Put the cables through the hole of the workstation. Put the printer in the cabinet. 3. Plug the video cable into the USB port on computer. 3-35 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 4. Cut off the other end of the power supply cable. Strip off 3 wire ends. Connect the 3 wires to the terminal blocks at the bottom of the workstation (connect the brown line to connector 1, 2 or 3, blue line to 6,7 or 8 and the green-yellow line to earth). Put the power supply cable along the wiring harness to get a good layout. 5. Functional check: Power on the system. Verify that an image can be printed to the printer and the printer works with both paper and film. Perform the following steps to install UP-DF500 DICOM printer. 1. Plug one end of the network cable to the printer. 2. Remove the cable cover of the workstation. 3. Plug the other end of the network cable to the network interface port. 4. Connect the power cable plug of printer to AC receptacle. 5. Functional check: Power on the system. Verify that an image can be printed to the printer and the printer works with both paper and film. 3-36 Installation 3.7.4. Film cassette holder Please follow the steps below to install and remove the cassette holder: 1. Place the cassette holder over the face of the image intensifier with the handle opened out. 2. Rotate the cassette holder handle to securely attach the cassette holder to the image intensifier. WARNING Verify that the cassette holder is securely attached to the image intensifier. Unsecured cassette holders may fall, injuring patients or personnel. 3. Insert a film cassette into the cassette holder and center it. NOTE WARNING The cassette holder uses friction to hold the cassette. Verify that cassette is held securely within the cassette holder. Unsecured film cassettes may fall, injuring patients or personnel. 4. Remove the film cassette by pushing the cassette out of the cassette holder. 5. To remove the cassette holder, open the cassette holder handle and press firmly against the side of the cassette holder. NOTE The cassette holder is designed to snuggle attach to the image intensifier lip when the handle is engaged. It may be necessary to strike the cassette holder with the palm of your hand to dislodge the cassette holder from the image intensifier. 3.7.5. DAP Perform the following procedure to install the DAP. 1. Loose the screws of tube cover and remove the tube cover. 2. Install the three studs on the top plate of collimator. 3. Fasten the DAP chamber to the adjustment set. Fasten the chamber set to the three studs with screws. 3-37 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 4. Place the DAP module on the metal block and tighten the 2 screws as below: DAP Module Chamber 5. Use socket to connect DAP cable and cable of chamber. 6. Don’t install the tube cover first. After connected all the cables. Put the circular adjustment tool on the chamber. Ensure the circles of the iron sheet and DAP chamber are tangent. 7. Adjust precision of the DAP chamber’s position according to the procedure below: (1) Coarse tuning Boot up Brivo OEC 850 system. Take exposure at low kV (about 45 kV) in normal fluoro mode. Image below will display on the screen. Release the screws that secured DAP. Adjust the adjustable screws of the DAP chamber set until the circular image is on the center of the screen. 3-38 Installation Image of the adjustment tool (2) Fine tuning (Ensure the iris works normally before this procedure) Switch to the manual fluoro mode. Take exposure at high or middle kV (about 70kV). Meanwhile, make the iris in the field and adjust kV value to ensure the edges of the iris and circular tool are clear enough. Adjust the screws of the chamber set until the center of the circular image and center of the iris are superposed. Close the iris to make the image edge of the iris is close to the edge of circular image. Maintain the center of the circular image and center of the iris are superposed. The error of the center’s position should not exceed 2mm. Edge of circular tool Edge of the iris 8. Login the service mode. Click “Exposure management…”button on the main screen. Choose “enable” item for the DAP option. Save the setting and shut down the system. 3-39 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 9. Screw down the screws that secure the DAP chamber set. Remove the circular adjustment tool. Install the tube cover. DAP Test and Calibration Set Dosimeter as accumulative/maintenance. Put the detector of dosimeter on the center of the grid on image intensifier. Power on the system and create a new exam. Ensure the DAP and Dose value on the right monitor are cleared. Set exposure parameters as 80kV, 10 mAs in radiography mode. Install the cassette holder on image intensifier. Insert a film to cassette holder and press hand switch to take exposure. Record the DAP show value on right monitor and dose value on dosimeter. Get the film and test the diameter of the image. Calculate the circle area of the image on film. DAP calculated value= Dosimeter reading×circular area on film Compare the DAP calculated value with DAP show value on the right monitor. The error should be less than 20%. ERROR= DAPCalculatedvalue − DAPshowvalue DAPCalculatedvalue × 100% 1. Units should be consistent during comparing. NOTE 2. The test should be done after the tube cover installation complete. If the error above is too large, adjust DAP calibration coefficient to calibrate: Login service tool. Click “Exposure Management” button on main screen. Change the DAP Calibration Coefficient. DAP show value on the workstation right monitor is in direct proportion with the calibration coefficient. Set the coefficient and test DAP value again until the error is less than 20%. Dose Test and Calibration Install the beam alignment tool. Set Dosimeter as accumulative/maintenance. Put the detector of dosimeter on the axis of image intensifier and focus, 30 cm away from grid center. Clear the dosimeter. Create a new exam on workstation and ensure the DAP and dose show value on the workstation are cleared. Set kV/mA value as 110kV/4mA in manual fluoro mode. Open the collimator completely. Take exposure for 3-5 seconds. Record Dose show value on right monitor and dosimeter measured value. Repeat three times and get the average of the dose show value on right monitor and the average of measured value on dosimeter. Calculate the error between show value average and measured value average. NOTE After each test, reset the dosimeter and create a new exam to clear the DAP and dose show value on workstation. ERROR= DoseMeasuredvalue − Doseshowvalue DoseMeasuredvalue × 100% If the error is more than 5%, adjust Dose Calibration Coefficient: Login service tool. Enter “Exposure Management” screen. Change Dose Calibration Coefficient. Dose/Dose rate show value on the workstation right monitor is in direct proportion with the calibration coefficient. Dose Accuracy Test According to the collimator field size settings, adjust the collimator opening size by beam alignment tool. In each opening size test, create a new exam on the workstation. Set the exposure parameters as 45kV, 3-40 Installation 1.3mA in manual fluoro. Adjust collimator field size. Record dose show value on right monitor of the workstation as D0. Reset the dosimeter. Take exposure at high and lower kV value for 3-5 seconds. Record the dose show value on the right monitor and measured dose value on dosimeter. Calculate dose value on the right monitor of the workstation. @60kV, 1.3mA: Dose value on workstation=D1-D0 (D1: Dose show value on right monitor after exposure @60kV, 1.3mA) @110kV, 4mA: Dose value on workstation=D2-D1 (D2: Dose show value on right monitor after exposure @110kV, 4mA) Calculate the error between the dose value on workstation and measured value on dosimeter. ERROR= DoseMeasuredvalue − Dosevalue(onworkstation) DoseMeasuredvalue × 100% The error should be less than 30% in every state. NOTE After each test, dosimeter must be cleared. Create new exam to ensure DAP and dose show value on workstation be cleared. Collimator field size 45mm-43mm 110-120mm 140-150mm Largest size NOTE kV/mA Dose value (mGy) Dose measured value on dosimeter (mGy) Error 60kv/1.3mA 110kv/4mA 60kv/1.3mA 110kv/4mA 60kv/1.3mA 110kv/4mA 60kv/1.3mA 110kv/4mA The field size in the form should be measured by field size measure tool. 3-41 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 3.7.6. Skin Spacer Install the skin spacer as the following steps: 1. If there isn’t laser aimer on tube, go to step 2 directly. Otherwise, put the skin spacer on the X-ray tube head. Make sure the skin spacer’s quadrate hole superpose with the hole of tube head cover as below. 2. Find two screw holes on the skin spacer. Remove the skin spacer and then loose two screws on the tube head cover, which are corresponding to the two screw holes on skin spacer. 3. Install the skin spacer on the cover and tighten the two screws to secure skin spacer to tube head cover. 3.7.7. 110V Power Cable Kit 110V power cable kit includes 110V power cable and breaker for 110V power supply. Refer to section 3.3.1 for replacement of breaker and cable. 3.7.8. Two-pedal Footswitch Brivo OEC 850 Mobile C-Arm X-ray Product provides a two-pedal footswitch as an option. Plug the cable of two-pedal footswitch to the socket on the right side of the C-Arm interface panel. Verify that the connector locks in place. 3-42 Installation Functional check: Power on the system. Press the left switch to start fluoroscopy in the mode selected. Press right switch to save an image displayed on the left monitor. 3.7.9. EU standard Plug Brivo OEC 850 provides a EU standard Plug. If the system is used in some countries of Europe, where the plug is applicable, change the power supply plug to the EU standard plug. 3-43 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 3-44 Chapter4. Subsystem Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 4.1. Power Distribution and Control Power to main transformer is applied by pressing the Power ON key on the membrane control panel. Relay JR1 in PDU board energizes, then the relay JR1 and timer circuit in PDU board begin to work. The transformer will be powered by R1 and R2. After about 1.5 second, the R1 and R2 are shorted by the relay, which is controlled by timer circuit. The R1 and R2 can resolve the power on surge current problem. Relay JR1 in PDU board energizes, then the relay JR1 and timer circuit in PDU board begin to work. Pressing the Power Off key on control panel will power off the equipment. In interlock loop, the interconnect cable, display board, collimator control board (MP1), MCB, filament control board (MP4), and PDU Board compose the safety loop. If the interconnect cable between C-Arm and the Workstation is removed or any PCBs in C-Arm loose from slot due to collision, the relay JR2 will not be energized so that the system can't be powered on. There is a relay in workstation, which is powered by PC +12V. The contactor of the relay is connected to power off key, if the PC isn't powered off, the power off key on C-Arm is open and the system will not be powered off. This function is used to protect PC from unintended power off. 4-2 Subsystem Power Distribution_Mainframe To workstation IGBT Fan Boot Up Transformer Line Filter TUBE AC24 AC220 IGBT AC/DC Display BD (Boot up Section) DC24 DC+-15 MP4 (Filament Drive) DC5 Main Transformer Seal BD Display BD (Display Section) DC15/5 AC220 Membrane Panel DC3.3 DC3.3 PDU Board AC220 AC220 DC+-15/5 PS1 +-15/ +5VDC Laser Aimer (Tube) Laser Aimer(I.I) Battery DC+-15/5 AC22 MCB PS2 +5/+24VDC MP1 DC8 Collimator DC12 DAP DC24 Image Intensifier AC24 DC24 Mother BD CCU DC24 Circuit Breaker Line Filter Up/Down Driver 24VDC DC 24 CCD Camera X-ray On Indicator (WKS) Up/Down Actuator DC+-15 Drive Transformer Mul Volt. KV Control BD 4-3 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual Power Distribution_Workstation AC220 Monitor1 AC220 Monitor2 J3 PC Display adapter DC+-12/5 AC220 Interconnect Cable AC220 Line Filter AC220 UPS PC ATX PS Frame Grabber AC220 Main BD SATA HD UPS Control BD AC220 AC220 DC24 4-4 DC+-12/5 DVD-RW DC12 Protection Relay Video distributor USB Printer (not including DICOM Printer) X-Ray indicator USB Subsystem 4.2. MCB The MCB (Mainframe Control Board) is located in C-Arm mainframe and is the main control unit in mainframe. It is responsible for five functions. - X-ray control: KV, mA and exposure control interfacing with collimator board, filament board, and KV control board - Image chain control: control CCU and image intensifier - User interface: key input and LED display interfacing with display board - System monitor: check various error and warning - Communication with workstation The structure of MCB interface is illustrated in the following diagram. 4-5 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual For detailed circuit schematics of MCB, please refer to Appendix. MCB consists of 10 function blocks, which are illuminated as follows. MCB functional Block MCU function - Read the registers of peripheral controller to get the status of sub-systems, such as getting the alarm status, etc. - Write the registers of peripheral controller to control the status of sub-systems, such as PIO (Programmable Input Output), light indicator, buzzer, etc. - Sample watchdog bite signal from supervisor circuit to check peripheral is still working - Check all switch signals to respond user’s input - Control power down sequence - Communicate with Control Panel board to get the key input and control the LED output - A/D convert all analog signal, such as shutter location, temperature of oil tank, mA feedback, KV feedback, IBS, etc. - Communicate with DAC to control mA and KV output - Communication with Workstation - Communication with DAP - Communication with peripheral controller to report the working status of MCU • Peripheral controller function 4-6 - Sample the status of input pins, and record them into status registers polled by MCU - Set output pins according to the control registers accessed by MCU - Generate interrupt signal of alarm to MCU in order to request the processing Subsystem - Generate exposure control signals - Check switch stuck error - Control mAS control signals • Operational amplifier circuit function - Amplify or adjust input analog signals, such as kV feedback, mA feedback, temperature, shutter location sample signal, and output those signals to the ADC unit (Analog Digital Converter) - Amplify or adjust analog signals output from DAC (Digital Analog Converter), such as kV setting, mA setting, mA preheat, and output those signals to other sub-systems - mA PI control • Transceiver - Transceiver circuit is responsible for regulating voltage level and supplying driving current. • Optical coupling - Optical coupling circuit is responsible for changing voltage level and isolating the ground of circuit at each sides of optical coupler. • DAC - DAC (Digital Analog Converter) circuit is responsible for output analog signal, such as KV setting, mA setting and mA preheat. • VFC - VFC (Voltage Frequency Converter) circuit is responsible for converting mA signal to frequency value in order to implement mAs function. • Communication - RS485 protocol is used for MCU to communicate with workstation or DAP. - SPI protocol is used for MCU to communicate with Control Panel. • Indication - Indication circuit includes LED and buzzer, which are controlled by MCU and peripheral controller. • Miscellaneous hardware - Other circuits include power supply, supervisor circuit, watchdog circuit, clock generator, and security control, etc. The external physical interfaces of MCB are defined in the table below: Connector J1 Name MCB digital signal connector Type DN41612 C Type Male Gender Pin J2 MCB analog signal connector DN41612 Half C Type Male Pin Description All digital signals from/to other sub-system, such as collimator board, filament board, sealing board, CCU, KV control board etc. All analog signals from/to other sub-system, such as collimator board, filament board, sealing board, CCU, KV control board etc. 4-7 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 4.3. Display Board Display board and membrane kit compose a whole control panel of C-Arm. Control panel receives user input command and sends signal to MCB, PDU and motor drive board. For detailed circuit schematics of display board, please refer to Appendix. PWR_ON UP/DOWN Membrane ControlB KV_UP mA_DOWN DX1~DX4 DX7 PDU DX8 Motor Driver Display Board DX6 MX1 MCB SPI Mother Board Signal from MCB to display board: Name Description Attribution Scale SPI_CLK Clock of SPI bus Digital 0/+15V SPI_SIMO Data from master to slave Digital 0/+15V SPI_/CS1 Chip select 1 for MAX9654 Digital 0/+15V 0V=enable SPI_/CS2 Chip select 2 for MAX7301 Digital 0/+15V 0V=enable YELLOW_LED Enable signal for exposure LED on Control Panel Digital 0/+15V +15V=enable POWER_OFF_COMMAND One termination of power off relay Passive - POWER_OFF_RETURN Passive - 4-8 The other termination of power off relay Comment POWER_OFF_COMMAND & POWER_OFF_RETURN connected means power off command Subsystem Signal from display board to MCB: Name Description Attribution Scale SPI_SOMI Data from slave to master Digital 0/24V DB_INT Interrupt of Display Board Digital 0/24V Comment 0V=enable 4.4. kV control and IGBT assembly X-ray generator structure is illustrated in below diagram. For detailed circuit schematics of kV control and IGBT board, please refer to Appendix. It mainly consists of two parts: inverter and monoblock. The inverter consists of rectifier bridge, DC bus capacitor, driver power transformer, kV control board, IGBT inverter board. This section only involves inverter. The detailed information of monoblock will be introduced in section 4.3.5. AC Main transformer DC bus capacitor Rectifier bridge 24V Generator Driver power transformer kV control board MCB L, C filter IGBT inverter board Monoblock Mother board The inverter provides 40kHz AC power to monoblock. It can control kV value to follow the kV set value. There are two parts in the inverter: power converter and controller. Power converter consists of 1 AC-DC converter and 1 DC-AC converter. AC-DC converter includes rectifier bridge D and DC bus capacitor C1, C2. DC-AC converter includes fuse F, IGBT devices Q1, Q2, Q3, Q4 and resonant inductor L and resonant capacitor C. Power converter input AC 220V voltage and output 40kHz variable voltage to monoblock. The serial resonant frequency of L and C is nearly 40kHz. AC-DC DC-AC F Q1 D Q3 L C1 C2 C AC AC Q2 Q4 4-9 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual The controller mainly consists of kV control board and driver power transformer. The power transformer provides 4 channel isolation powers to kV control board. Every channel output voltage is 20V AC. The kV control board will provide the following function and performance. • Send out 4 channel PWM (Pulse Width Modulation) signal for IGBT inverter board • Provide insulated driver signal for IGBT • KV feedback control circuit • KV feedback value output • Exposure control • KV value set Protect circuit and error signal output Signals from MCB to KV control board are listed as follows. Name Description SAFETY_EN Safety line EXPOSURE_COMMAND EXPOSURE_COMMAND Attribution Scale for Digital Exposure command 0/+15V Comment +15V=enable 0V=disable Digital 0/+15V +15V=enable 0V=disable KV_SET_INPUT KV set value to KV control Analog board 0-6V Unit is 20KV/V Signals from KV control board to MCB are listed as follows. Name Description Attribution Scale Comment KV_LOW_ALM KV too low alarm, lower than 35KV Digital 0/+15V 0V=alarm KV_HIGH_ALM KV too High alarm, higher than 120KV Digital 0/+15V 0V=alarm OVERCURRENT_ALM Inverter over current alarm Digital 0/+15V 0V=alarm IGBT_ERROR_ALM IGBT error alarm Digital 0/+15V 0V=alarm DC_ERROR_ALM DC Power Bus Error alarm Digital 0/+15V 0V=alarm KV_UNBALANCE_ALM KV unbalance in two bridges of inverter. Digital 0/+15V 0V=alarm KV_FEEDBACK_OUTPUT KV sample value from KV control board Analog 0-6V Unit 20KV/V 4-10 Subsystem 4.5. Filament Control Board Filament control board (MP4) can be separated to two parts simply, one is power unit and other is control unit. The power unit offers the energy to the filament transformer primary coil and the control unit control the energy input to the transformer by control the output voltage of the power unit. The theory is illustrated in the following chart. For detailed circuit schematics of filament control board, please refer to Appendix. In the power unit, the DC 24V is fed through two parallel power transistors V6 & V7 and drives the pushpull complementary amplifier consisting of V8, V9, V10 and V11. The V6, V7, V13 and V12 are used to adjust the voltage of the filament transformer primary. A 600Hz pulse as the V8, V9, V10 and V11 drive signal is from MCB. V1, V4, R4 and R12 compose over current protecting circuit. When the current through R4//R12 is too big, a signal will lock then trigger the alarm module. In the control unit, A3A acts as an analog adder and drivers the V13 and V12 through A3B. Adjusting POT1 may control the filament base heating current. In Fluoroscopy mode, gate A4B is on, and MAC is fed to A3A. MAC is the Fluoro mA reference signal and controls the tube current in Fluoro mode. In the system, the Radiography current is constant 20mA. If the Radiography mode been selected, IDRGHC is active, gate A4B is off, gate D5C is on, a 10V voltage inputs to A3A positive port for Radiography preheating. When the exposure commend signal “EXPRCM-HC” is effective, gate A4D & D5D are on. A 10V voltage adds to A3B for Radiography quick heating and KVC signal adds to the negative port of A3B through amplifier A2B for KV compensation. The relay K1 is used to select the small focal spot of the X-ray tube in Fluoro and the large focal spot in Radiography In the Radiography mode, IDRG is high, K1 is active, and the large focal spot works. Signals from filament control board to MCB: Name Description Attribution Scale Comment FILAL-HC Over current alarm of +24V power supply in filament board Digital +15V=alarm 0/+15V Signals from MCB to filament control board: Name Description Attribution Scale Comment EXPRCM-HC Exposure command in radiographic function Digital 0/+15V +15V=enable ALRSCM-HC System general alarm Digital 0/+15V +15V=alarm Trigger by anyone of several alarms IDRG-HC_1 Radiographic function selected Digital 0/+15V +15V=enable GENRESHC Generator reset signal during system boot up Digital 0/+15V +15V=enable Persist High for 300mS approximately after power on 4-11 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 1200Hz Clock of filament board Digital 0/+15V Used for filament drive signal (600Hz) generation MAC Fluoro mA control signal Analog 3.05.0V - KVC KV control signal Analog 4-12V Unit V/10KV Analog signals (KVC/MAC), which are from DAC (Digital Analog Converter) circuit of MCB to MP4, are amplified or adjusted by operational amplifier circuit. All the digital signals between MCB and MP4 are transformed their voltage levels between +3.3V and +15V through optical couple circuit. 4.6. Monoblock Monoblock can generate X-ray. It mainly consists of high voltage generator and tube insert. All high voltage components are put into oil box, which can enhance the insulation performance. Monoblock generates 110kV inside the oil tank. The input voltage changes from 0V to 240V peak value. High voltage is got from high frequency and high voltage transformer T1. The primary coil is 10T and the secondary coil is 2500T. So the maximum voltage of secondary side is 60kV peak value at 40kHz. T1 D1 C1 R1 +kV D2 { C2 R2 -mA kV Inverter Tube D3 C3 D4 C4 R3 -kV R4 T2 { filament Inverter T3 Monoblock Schematic Diagram High voltage circuit comprises rectifier circuit and voltage doubler. High voltage circuit composes of high voltage diode D1-D4, high voltage capacitor C1-C4. If output voltage from T1 is 60kV peak value the high voltage circuit output 120kV to the tube. The controller needs to get kV value and mA value from monoblock. KV sense circuit comprises high voltage resistor R1, R4 and sense resistor R2, R3. The high voltage resistor value is 400M ohm, sense resistor is 20k ohm If the voltage on the tube is 120kV the +kV output 3V and –kV output –3V. mA value is measured by serial resistor between –mA and ground. So the mA voltage value is negative. 4-12 Subsystem The tube is used to generate X-ray. This tube is a kind of double focus with fixed copper anode tube. It is suitable for oil insulation generator. Analog signals KV_GND and MA_CAT of sealing board are the anode and cathode of mA current signal respectively. There are two temperature measurement circuits in sealing board. One’s output is analog signal OIL_TEMP. The other’s output is connected/open status between THERMAL_SWITCH_A and THERMAL_SWITCH_B. If the temperature of oil tank is higher than a preset threshold, the relationship between THERMAL_SWITCH_A and THERMAL_SWITCH_B changes from connected to open. Signals from sealing board to MCB: Name Description Attribution Scale Comment OIL_TEMP Output voltage of temperature sensor Analog 0-5V - OIL_TEMP_GND Reference of OIL_TEMP Ground 0V - Passive - THERMAL_SWITCH_A & THERMAL_SWITCH_B connected means that temperature is lower than threshold. THERMAL_SWITCH_A One termination of temperature switch THERMAL_SWITCH_A & THERMAL_SWITCH_B disconnected means that temperature is higher than threshold. THERMAL_SWITCH_B The other termination of temperature switch Passive - MA_CAT The cathode of mA sample Analog - - KV_GND The anode of mA sample Analog - - Technical Specifications: Nominal high voltage 110 kV Nominal input power 2.2 kW Maximum anode heat content 53 kJ Target material Tungsten Target angle 10° Small focal spot 0.6×1.4 mm Large focal spot 1.4 mm 4-13 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual Filtration equiv. 0.55 mm Al Anode Stationary Typical filament specification 4.2 V, 3.5A Maximum filament current 4.6A Weight 0.65 kg Nominal heat capacity 76kHU 4.7. X-ray/key Switches and Emergency Switch Key switch is used to control the unauthorized usage of X-ray exposure and vertical lift motor. Signals from Key switch to MCB: Name Description Attribution Scale XRAYOFF The termination which indicates lift column enable and x-ray disable Passive Open/Close XRAYOFF & COMMON is connected means XRAYOFF switch has pressed, which represents lift column function has been selected and exposure enable has not been selected. ON The termination which indicates lift column and x-ray are both enable Passive Open/Close ON & COMMON is connected means ON switch has pressed, which represent both lift column and exposure enable function have been selected. Passive - COMMON Common termination Comment - X-rays can be enabled via the Footswitch or the Handswitch. Only Fluoro can be initiated from footswitch while handswitch can also initiate radiography. Signals from footswitch and handswitch to MCB are listed in the following charts. Detailed interconnect information, please refer to chapter 2.3. Signals from Handswitch to MCB: 4-14 Name Description Attribution Scale Comment HAND_SWITCH Hand switch termination Passive Open/Clos e HAND_SWITCH & REF_HAND_SWT is connected means HAND_SWITCH has pressed HAND_SECURIT Y Hand security termination Passive Open/Clos e HAND_SECURITY & REF_HAND_SWT is connected means HAND_SECURITY has Subsystem pressed REF_HAND_SW T Common termination Passive - - Signals from Footswitch to MCB: Name Description Attribution Scale Comment FOOT-SWITCH Foot switch termination Passive Open/Close FOOT_SWITCH & REF_FOOT_SWT is connected means FOOT_SWITCH has pressed FOOT-SECURITY Foot security termination Passive Open/Close FOOT_SECURITY & REF_FOOT_SWT is connected means FOOT_SECURITY has pressed REF_FOOT_SWT Common termination Passive - RESERVE_SWT Reserved foot switch termination Passive Open/Close RESERVE_SWT & REF_FOOT_SWT is connected means RESERVE_SWT has pressed RESERVE_SECURITY Reserved foot security termination Passive Open/Close RESERVE_SECURITY & REF_FOOT_SWT is connected means RESERVE_SECURITY has pressed - Emergency switch, located on the control panel of C-arm mainframe, stops all motorized motion immediately, interrupts any X-rays in progress, and prevents further X-rays until you reset the system. At any time, if the emergency switch is pushed down, the X-ray exposure shall be stopped immediately. System shall trigger the related error message. 4-15 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 4.8. Image Chain 4.8.1. Overview The following diagram the image chain pipeline of Brivo850. X-ray Generation X-ray Gen X-ray Collimator X-rays Collimat X-rays or X-ray Detection Grid X-rays I.I Image Acquisition Light Camera head Analog Video CCU Image Processing Analog Video Frame grabber Digital Video IP CPU & display board Image Display Digital Image Left 19" LCD Realtime display VLI (kV+) (kV, mA) Exposure Manage ABS Servo Exposure Manage Collimator collimates the X-ray beam to the appropriate field size and user’s setting. The x-ray beam passes through Grid to reduce scattered X-ray photons. Image Intensifier converts this X-ray into lights for each field size selection, and sends the light to CCD Camera head. CCD Camera head captures the light image and sends the analog video to CCU. The CCU performs preliminary image processing, and outputs analog signal to Frame Grabber Card. Frame Grabber card in the workstation reads the analog signal, register into digital video, and the CPU performs real-time post-processing (Brightness, Contrast, Edge Enhance, Zoom, and Negate) to be sent to image display. CCU also analyzes the analog input signal, and outputs an indicator kv+ to MCB; higher kv+ when the X-ray dose is higher than desired, and lower kv+ when the X-ray dose is lower than desired. With AutoTechnique enabled, MCB S/W converts this signal into digital signal, and send command to X-ray Generator to increase or decrease kVp/mA depending on the kv+ value. 4.8.2. Collimator Control The collimator is an electromechanical assembly designed to allow the operator to restrict the size and shape of the X-ray beam. The unit has a lead iris and shutters and is mounted directly over the X-ray tube beam aperture. The collimator use three independent motors to control the following degrees of freedom: • The diameter of the iris aperture • The gap spacing between the semi-transparent copper leaves • The rotational position/orientation of the copper leaves Collimator specification: • Length×Width×Height: 290 mm×120 mm×100 mm • Weight: 2kg 4-16 Subsystem • 8 leafs Motorized iris collimator • Shutter rotate angle: 180 degree The collimator is controlled by control panel through MCB and collimator control board (MP1). The function of the collimator control board is to control the iris and the Semi-transparent leaves of collimator. The circuit of MP1 is in Appendix. Motor M1 opens or closes the shutter. Depressing the switch “OPEN” or “CLOSE” on the console panel energizes the motor drives the petals for desired width. Analog signals (SWPO, SRPO, FSPO and VREF), which are transmitted from MP1 to MCB, show the location information of iris. They are amplified by operational amplifier circuit, and then sampled by ADC circuit of MCU. The output control signal of MCB is transmitted to MP1 through optical couple circuit. LEFT, RIGHT, OPEN, CLOSE, IRD and IRI are control command from control panel. F1 and F2 are three-horizon control of image intensifier. IDRG-HC is exposure control command. Signals from MCB to MP1: Name Description Attribution Scale Comment Right Shutter turn clockwise Digital 0V/open Left Shutter turn counter-clockwise Digital 0V/open 0V=enable, Mutex signals, which means those two signals should not enable at the same time. Open Shutter open Digital 0V/open 0V=enable Close Shutter close Digital 0V/open Mutex signals IRD Iris close Digital 0V/open 0V=enable IRI Iris open Digital 0V/open Mutex signals F1 The LSB (Least Significant Bit) of three Digital fields code, which indicates the MAG size. 0V/+15V “F2F1”=”00 ” means that MAG size set to 9’’ “F2F1”=”01 ” means that MAG size set to 4.5’’ F2 The MSB (Most Significant Bit) of three Digital fields code 0V/+15V “F2F1”=”10 ” means that MAG size set to 6’’ 4-17 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual “F2F1”=”11 ” is invalidation 37.5Hz Clock of MP1 Digital 0V/+15V The clock doesn’t need a precise frequency IDRG-HC_2 Radiographic function selected Digital 0V/+15V +15V=enab le Signals from MP1 to MCB are listed as follows. Name Description Attribution Scale Comment FSPO Feedback voltage from Iris position rheostat. Analog 05.6V Reserved for preview SRPO Feedback voltage from shutter rotation position rheostat. Analog 05.6V Reserved for preview SWPO Feedback voltage from shutter width position rheostat. Analog 05.6V Reserved for preview 4.8.3. Image Intensifier Parameter Code Description Setup Criteria Image tube size A Adjust the imaging field size Meet imaging field size requirement Image tube focus B&C Adjust the image tube focusing Meet spatial resolution requirement The code position can refer to the following Fig of I.I power supply, 4-18 Subsystem 4.8.4. CCD/CCU N30 PWR2 NDR ADV J 1 2 1 2 J6 1 2 J8 J7 J4 R1 01 Parameter CODE SHADING ENABLE J4 AUTO WTH J5 AUTO BLK J6 KV CONTROL MODALITY J7-J8 SHADING (VS-VP-HS-HP) AUTO KV WINDOW R1 00 R8 4 R6 1 R5 2 R4 7 R4 8 R7 R1 9 06 DESCRIPTION It is used to enable shading regulations (J4 ON: position 1-2, J4 OFF: position 2-3) It is used to enable the Auto White Level. (J5 ON: position 1-2, J5 OFF: position 2-3) It is used to enable the Auto black Level. (J6 ON: position 1-2, J6 OFF: position 2-3) Setup Criteria J4 ON: position 1-2 J5 OFF: position 2-3 J6 OFF: position 2-3 Controls the KV control modality. J7: position 2-3 (J7-J8 UP/DOWN mode: position 1-2, J7-J8 ANALOG mode: position 2-3) J8: position 2-3 R61-R52R47-R48 Set the shading gain to compensate picture non-uniformity because of Image Intensifier. Adjust to get uniform image with 1mm copper on the tube. R106 Increase or decrease the sensibility of the automatic KV control. This feature is very useful in according to adapt the CCD camera N33 for any kind of X-ray generator Anti-clockwise maximum limit (all the way to the left) 4-19 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual BLACK LEVEL R101 Ad just black level pedestal (BOTTOM BLACK). Regulate the pedestal to 30mV respect referring video level 20~30mV AUTO KV LEVEL R79 Set the value of AUTO KV Adjust to get –80~0mV when there is no x-ray IRIS On camera head Adjust Iris open/close position to balance image brightness and X-ray dose. Adjust iris to get 3.8~4.2mR/min of dose rate at the II using the stable technique in the ABS mode with 2mm Copper filter on the tube. FOCUS On camera head Adjust the camera focusing Meet limiting resolution requirement CCU Connector Legend DB9 V4 CH B V3 CH A 24V DB25 DB25 Connector Legend 4-20 Name Description CHA Output video channel A CHB Output video channel B V3 Sync output V4 Output video scan conversion (option) DB9 CCD head connector (FEMALE) DB25 Commands interface connector (FEMALE) 24V Power Supply 24Vdc Subsystem +KV -KV ND FILTER AUTO OFF NOT USED NOT USED NOT USED ROI INVH FREEZE-A LIH X16 FILTER X8 FILTER 1 14 2 GND 15 ROT 3 16 ROT 4 5 6 7 8 9 10 11 12 13 17 18 19 20 21 22 23 24 25 HALF GAIN NOT USED NOT USED NOT USED DRF INVV FREEZE-B X4 FILTER X0 FILTER 4-21 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 4.8.5. Image Grabber Card Specification: Specification A/D conversion 10 bits Brightness/Contrast Has (offset/gain) control Pixel jetter 0.5ns Acquisite video: 1049lines /60Hz Has Support Linux OS Support Supplier JoinHope Model OK_M30B Setup points: No setup points available. 4.8.6. Monitor Parameter Code Description Setup Criteria Brightness N/A Image display brightness: 500/600/700 Default: 500 Display curve N/A Image display curve:Dicom/CIE/ Gamma1.8/Gamma2.0/Gamma2.2 Defult: Gamma2.2 4-22 Subsystem 4.9. Computer and Peripheral 4.9.1. Computer The computer mounted in the workstation takes over most of the communication with external devices and is the main device of workstation. The computer runs Linux system working with image grabber card and display card. The computer has 2 1GB memory banks and a 250GB hard disk with standard 3.5’ SATA interface. The partitioned SATA hard drive contains Linux system and system software. The Serial ATA interface provides several advantages over the traditional (parallel) ATA interface. The primary advantages include: • Easy installation and configuration with true plug-and-play connectivity. It is not necessary to set any jumpers or other configuration options. • Thinner and more flexible cabling for improved enclosure airflow and ease of installation. • Scalability to higher performance levels. The Ethernet port can be used to connect DICOM printer. The system operator can use the Ethernet connector to interface the workstation to a DICOM server through the facility’s computer network. Once the Workstation is connected to the network, the operator can query the local server to determine if the desired images are available for download, and then download selected images to the Workstation. The Workstation can also upload images over the same network connection. Detailed instructions on DICOM operation are available in the Operator Manual. Signals from MCB to workstation: Name Description Attribution Scale Wk_Y One of two differential signals from MCB to Workstation Differential signal 1.5-5V Wk_Z The other one of two differential signals from MCB to workstation Differential signal 1.5-5V Signals from workstation to MCB: Name Description Attribution Scale Wk_A One of two differential signals from workstation to MCB Differential signal 1.55v Wk_B The other one of two differential signals from workstation to MCB Differential signal 1.55v Comment 4-23 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual POWER_SECURITY_A One termination of relay which indicates whether power of workstation is on/off Passive - POWER_SECURITY_A & POWER_SECURITY_B connected means that workstation is powered on POWER_SECURITY_A & POWER_SECURITY_B disconnected means that workstation is powered off POWER_SECURITY_B The other termination of relay which indicates whether power of workstation is on/off Passive - 4.9.2. DVD and USB A CD/DVD RW drive that archives images runs to disk and is also used to update workstation software. The DVD RW drive is SATA interface and supports the following writing medias: • DVD+R media. • DVD+RW • DVD-R • DVD-RW • CD-R • CD-RW The drive doesn’t have CD-DA audio circuitry. The drive unit accepts a standard CD or DVD disc using a powered tray for both loading and unloading. This drive unit has an optical pickup head, servo electronics to maintain correct focus, tracking. feed position, radial tilt and spindle speed, analog electronics to recover conventional CD-DA audio stereo sound, digital electronics to recover the recorded data and provide error correction in Mode 1 and Mode 2 Form 1 to the maximum capabilities of the CDROM ECC, and a Serial ATA interface to the host computer. The DVD is mounted in the front of workstation and connected to computer chassis backplane with a SATA interface and power cable. As the interconnect diagram in chapter2.3 shows, the computer provides 4 USB 2.0 ports. USB1 supports the USB printer. USB3 connects to external USB port, which can be used to support external USB device. The remaining 2 USB ports are spare. Each USB device is hot swappable, meaning you can plug it in or disconnect it at any time. 4-24 Subsystem 4.9.3. Keyboard and Mouse The keyboard contains a simple switch matrix for alphanumeric data. The keyboard connects to computer though PS2 interface. The following illustration shows the workstation keyboard. The mouse is an ambidextrous three-button optical wheel mouse that plugs into a PS2 port. 4-25 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 4-26 Chapter5. Calibration Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 5.1. Overview The Calibration described herein should be performed each time you replace a major system component. Perform these tests in sequence that appears in this section if necessary. The following tools and test equipment are required to complete the calibration. Standard Tool Item Tool 1 Oscilloscope Tektronix 2236 or equivalent 2 Digital Volt-Ohm-Meter or equivalent 3 Spatial Resolution Tool 4 Lead Apron 5 kV meter 6 Dosimeter 7 Ampere meter or equivalent 8 Ruler longer than 12 inches (30cm) 9 Erasable marker (whiteboard marker) 10 mAs meter 11 Small (specify size) of screw driver to adjust camera iris, focus 12 Transparent adhesive tape, with cutter (or need scissor or knife to cut the tape) Special Tool Item Tool GE part number 1 Three copper sheets, each 1mm thick 00-877682-01 2 9-inch BAFT Tool 010-878105-02 3 PWA, MCB extend board, EVR 5326478 WARNING The system will produce X-Rays when implementing the following procedures. Take appropriate measures and precautions to protect yourself and others from X-Ray exposure. CAUTION You must obey the following steps to guarantee the safe operation of the C-Arm. Improper adjustment may cause premature failure of major system components. 5-2 Calibration 5.2. kV Measurement and Adjustment 5.2.1. kV Measurement and Accuracy Check The X-ray generator is composed of high voltage transformer, high voltage rectifier and X-ray tube in one pressurized oil tank. KV value can be measured by kV meter. Position the kV meter in the center of the Xray beam 30 cm above the focal spot. Take exposure at kV values below in manual normal fluoro mode. The error should be within ±5% ranges (meter accuracy is not less than ±2%.). Otherwise, perform the kV adjustment procedure in section 5.2.2 until all the kV values meet the requirement above. Exposure mode KVp value Minimum (kVp) Maximum (kVp) Normal Fluoro 66kVp 62.7 69.3 99 kVp 94.05 103.95 110 kVp 104.5 115.5 66 kVp 62.7 69.3 99 kVp 94.05 103.95 110 kVp 104.5 115.5 55 kVp (1mAs) 52.25 57.25 55 kVp (2mAs) 52.25 57.25 110 kVp (2mAs) 104.5 115.5 Digital Spot Radiography 5.2.2. kV Adjustment 1. Remove the C-arm console cover. Check that the connection of IGBT board cables. 2. Set to 70kV, 2.4mA. Remove the cover of PCB box. Adjust POT6 on MCB board until TP5 on MCB is 3.5V±0.01V. 3. Power on the system. Check DS9, DS10 and DS3 indicators on kV control board should be light. 4. Rotate R40 and R27 on kV control board clockwise to the end. 5. Test the frequency of TP4 on kV control board with Oscilloscope. Adjust R13 to make the frequency of TP4 is 80kHz±1kHz. (TP6 and TP9 are signal ground.) 6. Test the voltage of TP16 and TP17 on kV control board with Digital Volt-Ohm-Meter. The voltage should be 3.15±0.05V. Otherwise, adjust R109 and R110. 7. Take exposure at 70kV, 2.4mA manual normal fluoro. Test wave of TP15 on kV control board with Digital Volt-Ohm-Meter. Adjust R50 on kV control board to make the voltage is 3.5V±0.05V. Check that DS1 should be light when exposure. Refer to the drawing below for the test points, indicators and adjustors. 5-3 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual MCB 5-4 Calibration kV control board 5-5 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 5.3. mA Measurement and Adjustment 5.3.1. mA Measurement and Accuracy Check 1. Remove the cover of the C-arm console and the cover of PCB box. Extend MCB board with MCB extend board. 2. Remove the J46 jumper on MCB extend board. Connect the probes of ampere meter to TP222 (+) and TP210 (-) on MCB extend board. 3. Power on and take exposure. The mA value can be measured. The measured value will include mA real value and mA leakage from tube insert. So that: Exposure mA_real =mA_measure –kV/800 Take exposure at mA values below in manual normal fluoro mode. Calculate the Exposure mA_real value. The error of Exposure mA_real value should be within ±9% ranges (meter accuracy is not less 5-6 Calibration than ±1%.). Otherwise, mA calibration procedure should be performed until all the mA values meet the requirement in the list. Exposure mode mA value Setting Minimum (mA) Maximum (mA) Normal Fluoro 0.1mA@45kVp 0.091 0.109 0.8mA@55kVp 0.728 0.872 1.8mA@60kVp 1.638 1.962 3.5mA@80kVp 3.185 3.815 4mA@110kVp 3.64 4.36 0.2mA@45kVp 0.182 0.218 1.5mA@50kVp 1.365 1.635 3.8mA@60kVp 3.458 4.142 7.0mA@80kVp 6.37 7.63 10.0mA@60kVp 9.10 10.9 12mA@55kVp 10.92 13.08 HLF 4. Measure the voltage of TP7 on MCB board with oscilloscope. Exposure mA_real =Voltage(TP7)/400-kV/800 Calculate the Exposure mA_real value. The error of Exposure mA_real value should be within ±9% ranges (meter accuracy is not less than ±1%.). Otherwise, mA calibration procedure should be performed until all the mA values meet the requirement in the list. Digital Spot 1mA@45kVp 0.91 1.09 4mA@60kVp 3.6 4.36 8mA@80kVp 7.28 8.72 12mA@110kVp 10.92 13.08 16mA@80kVp 14.56 17.44 5-7 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 5-8 Calibration 5.3.2. mA calibration Refer to the drawings at the end of this section for the location of the points. 1. Power on the system. Adjust POT4 on MCB board to make the voltage of TP17 is 0V. 2. Adjust POT1 on MCB board to make the voltage of TP16 is 0V. 3. Make J5 on MCB board short. Hold down Ctrl +Shift+Alt key and press ”E”, ”V”, ”R” keys orderly and quickly to invoke the service tool. Login service tool and click “Exposure management” button. Click “Calibration” button. Select “Adjust mA” in the calibration screen. “CA1” will display on control panel. 4. Take exposure and adjust POT4 on MP4 board to make the measured mA value is 2.1mA. Clockwise rotation will increase the current. And anticlockwise rotation will decrease the current. 5. Remove jumper on J5 of MCB board. Take exposure and adjust POT 5 on MCB board to make the measurement current is 2.1mA. Clockwise rotation will increase the current. And anticlockwise rotation will decrease the current. 6. Make J5 short. Select “Adjust preheat table” in calibration screen of service mode. “CA2”will display on control panel. Press footswitch or hand switch and hold on until “END” is displayed on control panel LED field, which would last for about 20 minutes. If the footswitch or hand switch is released early, you should press the switch again until the control panel LED displays “END”. 7. Remove the jumper on J5. Reboot the system. Take exposure at 80kV, 0.2mA. Check the measured current value should be 0.3mA. Otherwise, adjust POT4 on MCB board. Clockwise rotation will increase the current. And anticlockwise rotation will decrease the current. 8. Take exposure at 80kV, 2mA. Measure TP7 on MCB board with oscilloscope. The wave should be orthogonal and similar to the picture below: 5-9 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual Otherwise, adjust POT4 on MP4 board. 5-10 Calibration 5-11 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 5.4. mAs Measurement and Calibration 5.4.1. mAs Measurment and Accuracy Check Connect the probes of ampere meter to TP222 (+) and TP210 (-) on MCB extend board. Connect the mAs meter to ampere meter in serial. Take exposure by the parameters below. The error of mAs should be within ±8% (meter accuracy is not less than 2%). kV, mAs Minimum (mAs) Maximum (mAs) 40kV, 80mAs 73.6 86.4 70kV, 2mAs 1.84 2.16 110kV, 1mAs 0.92 1.08 5.4.2. mAs Calibration 1. Rotate POT2 and POT3 on MP4 board anticlockwise to the end. 2. Take exposure at 80kVp, 20mAs. Adjust POT1 on MP4 board until the measured mA value is 6.5 ±0.5mA. 3. Take exposure at 110kVp, 20mAs. Adjust POT2 on MP4 board until the measured mA value is 20.0±1mA. 4. Take exposure at 40kVp, 20mAs. Adjust POT3 on MP4 board until the measured mA value is 20.0 ±1mA. 5. Take exposure at 80kVp, 20mAs. Adjust POT2 on MCB board until the measured mAs value is 20.0mAs±0.1mAs. NOTE 5-12 After the calibration, connect the jumper to J46 on MCB extend board. Calibration 5.5. X-Ray Generator Warm This procedure is used to improve the life of the X-Ray generator. It is only performed after the Generator is not powered for more than 3 months. 1. Power on the system 2. Close the collimator IRIS and place a lead shield in the X-Ray beam to protect the Image Intensifier and CCD camera. 3. Select the Manual Fluoroscopy mode. Increase the kVp value to 60 kVp. Take an exposure for 3 minutes. 4. Wait for 5 minutes after exposure. 5. Increase the kVp value to 80kVp and take an exposure for 3 minutes. 6. Wait for 5 minutes. 7. Power off the system. 5-13 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 5.6. Beam Alignment 5.6.1. Beam Alignment Setup Workstation Setup 1. Power on the system, and wait until the system boot up completes. 2. Press Ctrl+Alt+Shift, and type “e”,”v”,”r” to enter Service Mode. 3. Select User as “Service”, and type password as “@dminB50”, and click “Login” button. 4. Select Imaging Defaults. 5. Disable IP Circular Mask, disable CCU Circular Mask, enable Display Marks, and press OK. 6. Press Shutdown, and select “Yes” to confirm. 7. Wait for the system to shutdown, and reboot the system. NOTE NOTE Enabling Display Marks displays 3 iso-centric white circles, and one center crossing. Disabling IP Circular Blanking and CCU Circular Blanking shows image outside the normal display field. With CCU Circular Blanking disabled, Recursive Factor button will not be effective, and the image will show much noise. With IP Circular Blanking disabled, Image Processing buttons (Brightness, Contrast, Negate, Edge sharpening) will be effective only within the middle white circle region. 5-14 Calibration BAFT Installation 1. Put the 9-inch BAFT (Beam Alignment Tool) on top of the Image Intensifier. 2. Orient the tool so that the number 1 and 2 on the BAFT tool is away from the mainframe, number 3 and 4 is on the Mainframe side. (See the picture below) 3. Orient the tool so that the tool sides are aligned with the mounting surface of the Image Intensifier. Aligned in 4. Set to Mag2 mode, and fully open the collimator, and to make a shot. 5. Check if you can see a full circular image. If camera is not centered, image does not show full circular image. If collimator is not centered, it will shadow one side of the image boundary. If the camera or collimator is not in reasonably calibrated position, roughly calibrate them first. Refer to Section 5.6.3 for Camera Centering, and Section 5.6.4 for Collimator centering. <Camera is not centered> <Collimator shadows the image boundary> 5-15 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 6. Align the BAFT tool to the circular optical field in the image as follows: a. Loosen the securing screws (4 screws for each horizontal and vertical adjustment). b. Adjust position adjustment screws (1 screw for each horizontal and vertical adjustment) on the BAFT tool. c. Make x-ray shot, read the BAFT tool’s tick marks on circular optical field boundary. d. Check if BAFT tool’s tick marks reading is the same in all angles. e. Tighten the securing screws, after the make x-ray shot, and double check the BAFT alignment. 8 Securing Screws 2 Alignment Screws 5-16 Calibration 5.6.2. Camera Orientation Camera Orientation Check 1. Create a new exam. 2. Set to Mag2 mode, and make an exposure. 3. Verify if the central square of the BAFT tool image is aligned with the vertical and horizontal lines of the display screen. Visual accuracy is sufficient. 4. Verify if the BAFT tool number marking 1,2,3,4 displays as shown below. 5. Verify if the center square of BAFT tool image is aligned with the vertical and horizontal lines of the display screen (to the original position). Camera Home Positioning Check 1. Take an image in a rotated camera angle. 2. Create a new exam. 3. Verify if the camera rotated to the home position. Camera Orientation Calibration 1. Refer to Camera Replacement Instruction, and check if Camera is assembled in the right angle. 2. There is no calibration available. If the camera is installed in the right angle, this is a defective camera. Replace the camera. 5-17 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 5.6.3. Camera Centering Camera Centering Verification 1. During a MAG 2 Fluoro exposure, use a Dry-Erase marker to make a dot on the left monitor at the center of the BAFT. 2. Rotate the Camera to 90°, 180° and 270° and mark the BAFT center at each camera rotation angle. Draw a line between the 0° mark and the 180° mark. Draw a line between the 90° mark and the 270° mark. The intersection of the two lines is the Camera Rotation Center. 3. Observe the gap between the Rotation center and BAFT tool center. This is the decentering deviation. 4. The de-centering deviation should be within the range of the values below. (Note: Each ring in the Bull’s eve is 1mm wide with 1mm spacing between rings.) Mag Mode MAG2 Decentering (mm) ≤3 5. If the requirement is not met, adjust the Camera Centering. 5-18 Calibration Camera Centering Calibration 1. To have access to the Camera Securing Screws, perform the following. a. Power off the system. b. Position the C-arm to lateral position with Image Intensifier on the left and X-ray tube on the right side when looking from the main frame. c. Remove the I.I. back cover. d. Disassemble the Camera cable plug-in port of the EMI shield. e. Power on the system. 2. Loosen the 3 Camera Securing Screws. (Do not unscrew 6 EMI Shield Securing Screw). EMI Shield Securing Screw Camera Securing Screw EMI Shield Camera cable plug-in port is disassembled 3. Make sure that 4 Camera Alignment Screws are not too loose. If they are loose, tighten all 4 screws with modest torque. Camera Alignment Screws (there are 4 screws with 90 degrees apart) 5-19 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 4. Set to Mag2 mode, and make a shot. 5. Refer to the BAFT image, and use the 4 Camera alignment screws to adjust the camera center. Make sure to unscrew one screw first, and then tighten the screw on the opposite side. Camera Centering Example a. b. c. a. BAFT image center is not aligned with Rotation Center Marking. Need to Shift BAFT center to the SE (bottom right) direction. b. Shift the camera to the same direction to shift the BAFT image center, i.e., S.E. (South East, or bottom right) direction. c. Make a shot, and confirm the alignment. 6. Perform Camera Centering Verification. Repeat as many time as necessary. 7. When the camera centering verification meets the specification, tighten the 3 Camera Securing Screws. 8. Remove the rotation center marking on display monitor. Cleanup a. Erase the Camera Rotation Center marking on the display monitor. b. When you follow the normal beam alignment procedure, at this stage, you do not need to reassemble the EMI shield and Camera Cable Port, and I.I. back cover. You may still need to access the camera head for Camera focus and Camera Iris adjustment. Recover the workstation setup. 1. Power On the workstation, and wait until the system boot up completes. 2. Press Ctrl+Alt+Shift, and type “e”,”v”,”r” to enter Service Mode. 3. Select User as “Service”, and type password as “@dminB50”, and click “Login” button. 4. Select Imaging Defaults. 5. Enable IP Circular Mask, enable CCU Circular Mask, disable Display Marks, and press OK. 5-20 Calibration 6. Press Shutdown, and select “Yes” to confirm. 7. Wait for the system to shutdown, and reboot the system. 5.6.4. Collimator Centering Collimator Iris Centering Check / Calibration 1. Position the C-arm to AP position with Image Intensifier below the X-ray tube. 2. Create a new exam to make default settings. 3. Make Normal Fluoro exposures. Close the iris a bit to show the iris near the image boundary. 4. If not aligned, open the X-ray tube cover, and adjust the collimator iris X and Y-axis alignment screws to center the collimator on the BAFT. (Reference the BAFT image to determine the direction to shift the collimator iris) 5. After Iris center is adjusted, make sure to tighten the collimator’s X and Y-axis screws. 6. Make another exposure to verify that the collimator iris is still centered. 5-21 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual Shutter Centering Check / Calibration 1. Close the collimator shutter to the smallest. 2. Select manual Fluoroscopy mode and take exposures. 3. Rotate the shutter and stop at vertical position during live exposure. 4. Open the collimator shutters a little to see the BAFT center square. 5. Check if the center of the shutter is aligned with the BAFT center square. 6. If not aligned, loosen the securing screws, and adjust collimator shutter vertical adjustment screw. (Reference the BAFT image to determine the direction to shift) 7. Rotate the shutter and stop at horizontal position during live exposure. 8. Check if the center of the shutter is aligned with the BAFT center square. 9. If not aligned, loosen the securing screws, and adjust two collimator shutter horizontal adjustment screws. (Reference the BAFT image to determine the direction to shift) 10. After shutter centering is adjusted, make sure to tighten the 2 securing screws. 11. Make another exposure to verify that the collimator shutter is still centered. Cleanup 1. When collimator iris/shutter center is adjusted, make sure to tighten all 2 Collimator Iris securing screws, and 2 Collimator shutter securing screws. 2. Assemble the X-ray tube cover. 3. Remove the BAFT tool from the Image Intensifier 5-22 Calibration 5.6.5. I.I. Field Size I.I. Field Size Verification 1. Select relative field size, open the collimator to the maximum, and take an exposure. 2. Read the BAFT tick mark on the boundary of the image. The size of the image should be within the range of the values below. Mag Mode NORM MAG1 MAG2 Displayed Image Diameter (mm) 215 ±8 157 ±8 119 ±8 3. If the requirement is not met, you must perform I.I. Field Size Calibration. I.I. Field Size Calibration I. I. Size adjustment is done in the factory. Adjust with much care only if necessary. NOTE Always use non-metal flathead screwdriver to adjust the I.I. potentiometer to avoid short circuit. 1. Open the I. I. Potentiometer cover, and carefully adjust the I. I. Size trimmer. 2. Make an exposure, and check the resolution again. Repeat as many times as necessary. 3. Close the I.I. Potentiometer cover. A. Size B. Focus C. Edge 5-23 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 5.6.6. Limiting Field Size (Collimator Iris Field Size) Limiting Field Size Verification 1. Create a new exam. 2. Load a film cassette in the BAFT. 3. Make an exposure at 50kVp@1.3mAs in Normal, MAG 1, MAG 2, and then with the collimator iris completely closed. Take the four exposures on one sheet of film. Note: to select the Film MAG Mode, do the following: Select Manual - Fluoro, then Normal, MAG1 or MAG 2 and then Film mode. 4. Remove the Film Cassette and develop the film. 5. Measure, using the ruler, the maximum diameter of the collimator iris as projected on the film when the collimator iris is fully closed. Ensure that it is less than 50.0mm. 6. Measure, using the ruler, the Normal field size diameter of the collimator iris as projected on the film at 45° and 135° angle. 7. Set the system to Normal field size, and take an exposure. 8. Measure, using the BAFT tick marks on the display monitor, the diameter of the circular image at 45° and 135° angle. 9. Calculate the diameter difference between film and display monitor at each 45° and 135° angle. 10. The difference should be within the range of the values below. Mag Mode NORM MAG1 MAG2 Diameter difference at 45° and 135° angle ≤ 10 mm ≤ 10 mm ≤ 10 mm 11. Calculate the sum of diameter difference at 45° and 135° angle. 12. The difference should be within the rnage of the values below. Mag Mode NORM MAG1 MAG2 Combined diameter difference ≤ 16 mm ≤ 16 mm ≤ 16 mm 13. Repeat step 6 to step 12 for MAG1 and MAG2 field size. 14. If the requirements are not met, you must perform Limiting Field Size (Collimator Iris Field Size) Calibration. Limiting Field Size (Collimator Iris Field Size) Calibration Refer to Collimator Replacement instruction to adjust default opening for collimator iris. 5-24 Calibration 5.6.7. ABS Tracking Check and Adjustment ABS Tracking Check 1. Position the C-arm to AP position with I.I. above the X-ray tube. 2. Select Auto Fluoroscopy mode, and the NORM field size to take an exposure. Put the 1mm, 2mm, and 3mm copper filter on the tube head. 3. Verify that the kVp stabilizes in the specified range below for each copper filter thickness: Copper Filter Thickness kVp range 1mm 2mm 3mm 64±4kV 74±4kV 82±4kV 4. If the ABS Tracking check fails, proceed to Entrance Dose Rate Check and Camera Iris Adjustment. Entrance Dose Rate Check and Camera Iris Adjustment NOTE Camera Iris adjustment is done in the factory. Adjust with much care only if necessary. 1. Place the dosimeter probe on the I.I. grid center, and secure it with transparent tape. 2. Use 2mm copper to cover the beam path on the X-ray tube, and secure it with tape. 3. Position the C-arm to lateral position. 4. Make an exposure in Auto Fluoroscopy, and check if the dose rate is within 4.0 ± 0.3mR/min (35.04 ± 2.63 μGy/min or 2102 ± 157 μGy/sec). 5. If failed, open the Camera head cover, and carefully adjust the camera iris trimmer. 6. Make an exposure to make sure the entrance dose rate 4.0mR/min (35.04 μGy/min or 2102 μGy/sec) as close as possible. Repeat as many time as necessary. 5-25 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual Camera Iris CCW: Close Iris to increase dose rate CW: Open Iris to decrease dose rate Camera Focus 7. If failed after many trials, check the kVp and mA calibration, and come back to Camera Iris Adjustment. 8. When passed, remove the dosimeter probe from the I.I., and copper from the X-ray tube, and perform ABS Tracking check. Cleanup When you follow the normal beam alignment procedure, at this stage, you do not need to reassemble the Camera Head Cover. You may still need to access the camera head for Camera focus adjustment. 5-26 Calibration 5.6.8. Limiting Resolution Limiting Resolution Setup 1. Position the C-arm to AP position with I.I. below the X-ray tube. 2. Create a new exam to make default settings. 3. Place a Spatial Resolution tool on the Image Intensifier, and secure it with transparent tape. The angle between the horizontal axis of the image and the Spatial Resolution tool shall be around 45 degrees. ~45° 4. Select Auto Fluoroscopy mode. Take an exposure, and stop when image is stable. Adjust kVp and mA if necessary. 5. Read the limiting resolution on the display image. It is the maximum number (lp/mm) where half of the lines are distinguishable. 6. Verify if the resolution is within the specified value range below. 7. Repeat step 2 to step 6 for MAG1 mode. 8. Repeat step 2 to step 6 for MAG2 mode. Field Size NORM MAG1 MAG2 Resolution (lp/mm) ≥ 2.2 ≥ 3.0 ≥ 3.5 9. If the resolution check fails, adjust the Camera Focus. 5-27 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual Camera Focus Calibration NOTE Camera Focus adjustment is done in the factory. Adjust with much care only if necessary. 1. To have access to CCD Camera Focus Trimmer, perform the following. a. Turn off the power. b. Position the C-arm to lateral position. c. Disassemble plug-in port of Camera cable, and disconnect the Camera cable. d. Disassemble EMI shield by unscrewing 6 screws. (Do not remove 3 Camera securing screws) e. Open the CCD Camera Head Cover. f. Reconnect the Camera Cable. g. Power on the system. 2. Use a small flat head screwdriver to carefully adjust the camera focus trimmer. 3. Make an exposure, and check the resolution again. Repeat as many times as necessary. 4. If the resolution check still fails after many trials, proceed to I.I. Focus adjustment. Camera Iris Camera Focus Slowly turn CW or CCW 5-28 Calibration Image Intensifier Focus Calibration I.I. Focus adjustment is done in the factory. Adjust with much care only if necessary. Always use non-metal flathead screwdriver to adjust the I.I. potentiometer to avoid short circuit. NOTE 1. Open the I. I. Potentiometer cover, and carefully adjust the I. I. Focus trimmer. 2. Make an exposure, and check the resolution again. Repeat as many times as necessary. 3. Put the I.I. Potentiometer cover back. A. Size B. Focus C. Edge Cleanup 1. After passing, remove the resolution tool from the I.I. Grid. 2. Make sure to re-assembly of all components as the following: a. Power off the system. b. Assemble Camera Head Cover. c. Disconnect Camera Head Cable. d. Assemble EMI shield by screwing 6 securing screws. e. Connect Camera Head Cable, and make sure to tighten the securing screw. f. Assemble the Camera Head Cable Port in the EMI Shield. g. Assemble the I.I. cover. h. Power on the system. 5-29 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 5.6.9. Shading Correction Shading Check 1. Put 1mm Copper on the X-ray tube and secure it with tape. 2. Set to Normal Mag mode, Auto Technique On. 3. Take a Shot. 4. Turn on the Automatic Brightness& Contrast. 5. Keep the brightness level and manually increase Contrast Level to see well on Brightness uniformity. Adjust the brightness level if necessary. 6. At contrast level 67, pass if you see the whole circular region. For example, at contrast 67, the 1st image shows the whole circular region, and the 2nd image dose not. 7. At contrast level 85 or higher, pass if you do not see the central region darker than the outside. For example, at contrast 90, the 1st image shows brighter center, and 2nd image shows darker center. Too much shading makes darker center. 8. If you fail in step 5 or 6, proceed to Shading Correction. 5-30 Calibration Shading Correction 1. Power off the system, and wait for complete shutdown. 2. Open Mainframe Back Cover to access t he CCU. 3 CCU Securing Screws 3. Disconnect the cables from CCU. 4. Unscrew 3 CCU securing screws, and shift the CCU to the left side and pull out the CCU. 5. Unscrew 8 CCU Cover screws, and open the CCU Cover. 6. Assemble the CCU to the Mainframe with the CCU cover open. 7. Connect the cables to CCU. (Power, Camera Cable DB9, Camera Cable DB25, Video, Frame Sync). Power Camera Cable DB25 Video 8. Power on the system. Camera Cable DB9 Frame Sync <Warning> The following steps are strongly recommended to reduce the Radiation Hazard to the FSE. a. Position the C-arm so that the X-ray tube is directing away from the Mainframe. This is important to minimize the radiation hazard of the FES. b. Make sure to wear Radiation Protective Garment. c. If available, locate the mobile Radiation Protective Shield between X-ray tube and Mainframe. 9. Put 1mm copper on the X-ray tube, and secure it with tape. 10. Make an exposure with Auto Technique on. 11. Turn on the Automatic Brightness& Contrast. 12. Keep the brightness level and manually increase Contrast level to see well on Brightness uniformity. Adjust the brightness level if necessary. 13. Manually increase contrast to 85. 5-31 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 14. During live x-ray exposures, adjust trimmer R61, R52, R47, and R48 to adjust brightness uniformity. Keep contrast level 85 and adjust brightness if necessary to see the shading effect. R61 R52 R47 R48 R61 R52 R47 R48 Vertical Level Vertical Position Horizontal Position Horizontal Level 15. Adjust contrast level 85 or higher, and make sure that the center region is not darker than the image boundary. Cleanup 1. Power off the system, and wait for complete shutdown. 2. Disconnect the cables from CCU. c. Disassemble the CCU from the Mainframe. d. Assemble CCU cover, and tighten 8 cover screws. e. Assemble the CCU to the Mainframe, and tighten 3 CCU securing screws to the Mainframe. f. Connect the cables to CCU (Power, Camera Cable DB9, Camera Cable DB25, Video, Frame Sync; reference the picture in step 8 above). g. Re-assemble the Mainframe Back Cover. h. Power on the system. 5-32 Calibration 5.7. DAP and Dose Calibration Refer to section 3.7.5 for DAP and dose calibration. 5.8. Monitor Brightness and Contrast Adjustment 5.8.1. Keys assignment and operation LED A “dynamic help for keypad function” is available for each menu. It explains the role of each Key on the OSD menu window, which is currently active. 5.8.2. Lock and unlock the OSD menu Action Lock OSD menu (except hotkeys if enabled) Unlock OSD menu (except hotkeys if enabled) Key sequence Press key Exit and Up Up Up in 3 seconds, when keys are unlocked. Press key Exit and Up Up Up in 3 seconds, when keys are locked 5.8.3. Key functions in the OSD menu Key(s) Situation Action Menu Always Jump to next line Up Slide controller Increase value Selection point To previous selection Command "Enter key" Slide controller Decrease value Down 5-33 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual Exit Selection point Except "Exit OSD" menu In "Exit OSD" menu To subsequent selection One menu level upwards (settings are retained) Return to main menu (settings are retained) 5.8.4. Brightness and Contrast Adjustment Adjust monitor’s Contrast Adjust monitor’s Backlight. NOTE Main Menu The monitor is factory calibrated. For DVI-D input we suggest don’t change the contrast value, any change of this will change the optimized LUT settings and will lose some of the image information. We suggest to only adjust the backlight of the monitor if the luminance is not acceptable. Function Adjustment range Description Adjustment of contrast Brightness Contrast 0…255 This allows the brighter area to be seen more distinctly. The center point is in 128 position. Note: for DVI-D signals the Contrast setting is optimized. Manual changes are not recommended. It is used to adjust the black level of the monitor. The center point is in 128 position. Brightness 0…255 This allows the darker area to be seen more distinctly. Note: for DVI-D signals the brightness setting is optimized. Manual changes are not recommended. Backlight 5-34 0…255 Adjustment brightness of LCD backlight to adapt total brightness for room illumination Calibration SETTING1 Settings SETTING2 SETTING3 While choose backlight it will recall factory default contrast, brightness, backlight. User Accept changes Quit OSD menu Reject changes OSD is locked Quick OSD menu and either save or reject the changes. If you have reached this menu unintentionally, you can return to the main menu using the EXIT key. If this message is displayed, you do not have the authority to carry out the changes in the OSD menu. Please contact your servicing partner in this case. 5-35 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 5-36 Chapter6. Software Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 6.1. Overview Brivo OEC 850 Mobile C-Arm X-ray Product provides service tool in software for the service engineer. Using the service tool, service engineer can: • Set service ID, language and time zone for system • Get system information • Exposure management • Database Backup and Restore • Set Imaging Defaults • Consistency Check • Import/Export image • Export Config file • Restore Defaults • Search and export system log This chapter will describe how to use the service tool and the installation and upgrade procedure for software. 6-2 Software 6.2. Service Tool Hold down Ctrl +Shift+Alt key and press ”E”, ”V”, ”R” keys orderly and quickly to invoke the service tool, when Brivo OEC 850 software is running in user interface. The service tool login screen will display. Select Service as the user. Input the password: @dminB50. Click “Login” button to enter the main screen of service tool. Click “Shut Down” button to shut the down the system. Click “Logout” button to return to service tool login screen. 6-3 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 6.2.1. Service ID Setting Click “Service ID Setting… “ button on the main screen to set or update service ID for the system. Current service ID is displayed on the screen automatically. Fill in the new service ID in the textbox. Then press “OK” button to update. The service ID will be left blank before leaving factory. Field engineer must set Service ID during installation and make sure it’s the same as the SID in service record system (GIB). This ID can’t be changed after the first setting, if it is not necessary. 6-4 Software 6.2.2. Multi-language Setting Click “Multi-Language Setting…” button on main screen to select the local language by country. 6.2.3. Time Zone Setting Click “ Time Zone…” button on main screen to set time zone for system. 6-5 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 6.2.4. Get System Information Press “System information…” on main screen to get the system information, including: 6-6 • Version of workstation software • Version of MCB software • Number of saved exams in system • Number of saved images in system • Free disk space • Total disk space Software 6.2.5. Exposure Management Select “Exposure Management…” on the main screen. The exposure management screen is displayed. • Dose Group Setting Input Voltage 100V AC: Enable or disable “AC100V power” according to the AC power used. If AC 100V power is enabled, the Dose Group will be set as Normal 50 and HLF 50 automatically. NOTE The following section describes the instruction how to set Dose Group and X-ray Control according to the following Table “Exposure Management Matrix”. If the instruction contradicts the corresponding regulatory requirements of certain countries or regions (for example, some regulatory requirements are updated), change the setting according to the regulatory requirements. Select Dose Group option by country to set the dose limitation in normal (standard) and HLF exposure. The available options are: Normal 88 and HLF 100 Normal 50 and HLF 50 Normal 50 and HLF 100 Refer to the following table “Exposure Management Matrix” to set Dose Group. The skin dose rate in the Dose Group represents the value for conditions of free-in-air irradiation at the patient skin: 30cm along the beam axis from the image intensifier surface. 6-7 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 1. Two dose groups in nomral (standard) fluoro mode -Normal50: The skin dose rate does not exceed 50mGy/min in standard fluoro mode, such as Australia, Japan, New Zealand, etc. -Normal88: The skin dose rate does not exceed 88mGy/min in standard fluoro mode, such as USA, Germany, etc. 2. Two dose groups in HLF mode: -HLF50: The skin dose rate does not exceed 50 mGy/min in HLF mode, such as Australia, New Zealand, etc. -HLF100: The skin dose rate does not exceed 100 mGy/min in HLF mode, such as Japan, Italy, UK, etc. For the country, such as USA, if the skin dose rate shall not exceed 176 mGy/min in HLF mode from its regulatory requirements, the system will use HLF100 in HLF mode because the maximum skin dose rate of the X-ray tube cannot exceed 100 mGy/min. 3. For some country, its dose limitation should be the combination of the above normal and HLF groups. For example, -Australia: Normal50 and HLF50 -China: Normal88 and HLF100 4. For countries or regions that have a higher standard fluoro dose (at the patient skin) rate limit than USA, the dose limits are set to the same value as for USA. 5. For countries or regions that have a higher HLF dose (at the patient skin) rate limit than USA, the dose limits are set to the same value as for USA. 6. For countries or regions that do not specify standard fluoro dose at patient skin, the dose limits are set to the same value as for USA. 7. For countries or regions that do not specify HLF dose at patient skin, the dose limits are set to the same value as for USA. • HLF scene setting: Accessible Only In Auto: Enable or disable “HLF mode only accessible in auto mode”. Some countries or regions, such as certain provincial locations in Australia, may require enabling it. Exposure Limit 20 Sec: Enable or disable “HLF terminates after 20 seconds of continuous exposure”. Some countries or regions, such as Australia or Switzerland, require enabling it. Auto-return After Exposure: Enable or disable “ The system automatically returns to normal mode after HLF termination”. Some countries or regions, such as certain provincial locations in Australia, may require enabling it. Auto-return After 5min Without X-Ray: Enable or disable “ The system returns from HLF mode to normal mode if not used for 5 minutes”. Some countries or regions, such as certain provincial locations in Australia, may require enabling it. Refer to the following table “Exposure Management Matrix” to set HLF scene setting. 6-8 Software • Fluoro Alarm Control: Enable or disable X-ray termination function after 9’30’’ fluoro. If this function is enable, when the accumulated fluoroscopy time reaches 9’30’’, X-rays will be terminated automatically. Refer to the following table “Exposure Management Matrix” to set Fluoro Alarm Control. • Select DAP option to enable or disable DAP function. NOTE • Only when the system is equipped with DAP meter, can DAP option be enabled. Calibration: Fill in DAP calibration coefficient. The value should be from 0.0 to 10.0. Fill in Dose calibration coefficient. The value should be from 0.0 to 1.0. These two coefficients are used to DAP and Dose calibration. Refer to chapter 3. Click OK button to save the setting. Select Cancel button to leave the screen. Table : Exposure Management Matrix Countries / Regions Auto-return Auto-return After 5min Terminate XDose Group Accessible Exposure After Without X- Ray After Option Only In Auto Limit 20 Sec Exposure 9'30" Fluoro Ray Algeria Normal 88 and HLF 100 Disable Disable Disable Disable Enable Argentina Normal 88 and HLF 100 Disable Disable Disable Disable Enable Australia Enable for certain Normal 50 provincial and HLF 100 locations Enable Enable for certain provincial locations Enable for certain provincial locations Enable Austria Normal 88 and HLF 100 Disable Disable Disable Disable Enable Bangladesh Normal 88 and HLF 100 Disable Disable Disable Disable Enable Belgium Normal 88 and HLF 100 Disable Disable Disable Disable Enable Bolivia Normal 88 and HLF 100 Disable Disable Disable Disable Enable Bosnia Normal 88 and HLF 100 Disable Disable Disable Disable Enable 6-9 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual Countries / Regions Auto-return Auto-return After 5min Terminate XDose Group Accessible Exposure After Without X- Ray After Option Only In Auto Limit 20 Sec Exposure Ray 9'30" Fluoro Brazil Normal 50 and HLF 100 Disable Disable Disable Disable Enable Brunei Normal 88 and HLF 100 Disable Disable Disable Disable Enable Bulgaria Normal 88 and HLF 100 Disable Disable Disable Disable Enable Cambodia Normal 88 and HLF 100 Disable Disable Disable Disable Enable Canada Normal 88 and HLF 100 Disable Disable Disable Disable Disable Chile Normal 88 and HLF 100 Disable Disable Disable Disable Enable China (P.R.) Normal 88 and HLF 100 Disable Disable Disable Disable Enable Columbia Normal 88 and HLF 100 Disable Disable Disable Disable Disable Costa Rica Normal 88 and HLF 100 Disable Disable Disable Disable Enable Cyprus Normal 88 and HLF 100 Disable Disable Disable Disable Enable Czech Republic Normal 88 and HLF 100 Disable Disable Disable Disable Enable Denmark Normal 88 and HLF 100 Disable Disable Disable Disable Enable Dominican Republic Normal 88 and HLF 100 Disable Disable Disable Disable Enable Egypt Normal 88 and HLF 100 Disable Disable Disable Disable Enable Estonia Normal 88 and HLF 100 Disable Disable Disable Disable Enable Finland Normal 88 and HLF 100 Disable Disable Disable Disable Enable France Normal 88 and HLF 100 Disable Disable Disable Disable Enable 6-10 Software Countries / Regions Auto-return Auto-return After 5min Terminate XDose Group Accessible Exposure After Without X- Ray After Option Only In Auto Limit 20 Sec Exposure Ray 9'30" Fluoro Georgia Normal 88 and HLF 100 Disable Disable Disable Disable Enable Germany Normal 88 and HLF 100 Disable Disable Disable Disable Enable Greece Normal 88 and HLF 100 Disable Disable Disable Disable Enable Guatemala Normal 88 and HLF 100 Disable Disable Disable Disable Enable Honduras Normal 88 and HLF 100 Disable Disable Disable Disable Enable Hongkong /Macau Normal 88 and HLF 100 Disable Disable Disable Disable Enable Hungary Normal 88 and HLF 100 Disable Disable Disable Disable Enable Iceland Normal 88 and HLF 100 Disable Disable Disable Disable Enable India Normal 88 and HLF 100 Disable Disable Disable Disable Disable Indonesia Normal 88 and HLF 100 Disable Disable Disable Disable Enable Iraq Normal 88 and HLF 100 Disable Disable Disable Disable Enable Ireland Normal 88 and HLF 100 Disable Disable Disable Disable Enable Israel Normal 88 and HLF 100 Disable Disable Disable Disable Enable Italy Normal 88 and HLF 100 Disable Disable Disable Disable Enable Jamaica Normal 88 and HLF 100 Disable Disable Disable Disable Enable Japan Normal 50 and HLF 50 Disable Disable Disable Disable Disable Jordan Normal 88 and HLF 100 Disable Disable Disable Disable Enable 6-11 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual Countries / Regions Auto-return Auto-return After 5min Terminate XDose Group Accessible Exposure After Without X- Ray After Option Only In Auto Limit 20 Sec Exposure Ray 9'30" Fluoro Kuwait Normal 88 and HLF 100 Disable Disable Disable Disable Enable Laos Normal 88 and HLF 100 Disable Disable Disable Disable Enable Latvia Normal 88 and HLF 100 Disable Disable Disable Disable Enable Lebanon Normal 88 and HLF 100 Disable Disable Disable Disable Enable Libya Normal 88 and HLF 100 Disable Disable Disable Disable Enable Lithuania Normal 88 and HLF 100 Disable Disable Disable Disable Enable Normal 88 Liechtenstein and HLF 100 Disable Disable Disable Disable Enable Normal 88 Luxembourg and HLF 100 Disable Disable Disable Disable Enable Macedonia Normal 88 and HLF 100 Disable Disable Disable Disable Enable Malaysia Normal 88 and HLF 100 Disable Disable Disable Disable Enable Malta Normal 88 and HLF 100 Disable Disable Disable Disable Enable Mexico Normal 88 and HLF 100 Disable Disable Disable Disable Disable Normal 88 Montenegro and HLF 100 Disable Disable Disable Disable Enable Normal 88 and HLF 100 Disable Disable Disable Disable Enable Normal 50 New Zealand and HLF 100 Disable Enable Disable Disable Enable Normal 88 Netherlands and HLF 100 Disable Disable Disable Disable Enable Normal 88 and HLF 100 Disable Disable Disable Disable Enable Morocco Norway 6-12 Software Countries / Regions Auto-return Auto-return After 5min Terminate XDose Group Accessible Exposure After Without X- Ray After Option Only In Auto Limit 20 Sec Exposure Ray 9'30" Fluoro Oman Normal 88 and HLF 100 Disable Disable Disable Disable Enable Pakistan Normal 88 and HLF 100 Disable Disable Disable Disable Enable Panama Normal 88 and HLF 100 Disable Disable Disable Disable Enable Paraguay Normal 88 and HLF 100 Disable Disable Disable Disable Enable Peru Normal 88 and HLF 100 Disable Disable Disable Disable Enable Philippines Normal 88 and HLF 100 Disable Disable Disable Disable Enable Poland Normal 88 and HLF 100 Disable Disable Disable Disable Enable Portugal Normal 88 and HLF 100 Disable Disable Disable Disable Enable Puerto Rico Normal 88 and HLF 100 Disable Disable Disable Disable Disable Romania Normal 88 and HLF 100 Disable Disable Disable Disable Enable Russia Normal 88 and HLF 100 Disable Disable Disable Disable Enable Normal 88 Saudi Arabia and HLF 100 Disable Disable Disable Disable Enable Singapore Normal 88 and HLF 100 Disable Disable Disable Disable Disable Slovenia Normal 88 and HLF 100 Disable Disable Disable Disable Enable Normal 88 South Africa and HLF 100 Disable Disable Disable Disable Enable Normal 88 South Korea and HLF 100 Disable Disable Disable Disable Enable Normal 88 and HLF 100 Disable Disable Disable Disable Enable Spain 6-13 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual Countries / Regions Auto-return Auto-return After 5min Terminate XDose Group Accessible Exposure After Without X- Ray After Option Only In Auto Limit 20 Sec Exposure Ray 9'30" Fluoro Sweden Normal 88 and HLF 100 Disable Disable Disable Disable Enable Switzerland Normal 88 and HLF 100 Disable Enable Disable Disable Enable Taiwan (Republic of China) Normal 88 and HLF 100 Disable Disable Disable Disable Disable Thailand Normal 88 and HLF 100 Disable Disable Disable Disable Disable Trinidad & Tobago Normal 88 and HLF 100 Disable Disable Disable Disable Enable Tunisia Normal 88 and HLF 100 Disable Disable Disable Disable Enable Turkey Normal 88 and HLF 100 Disable Disable Disable Disable Enable United Arab Emirates Normal 88 and HLF 100 Disable Disable Disable Disable Enable USA Normal 88 and HLF 100 Disable Disable Disable Disable Disable United Kingdom Normal 88 and HLF 100 Disable Disable Disable Disable Enable Uruguay Normal 88 and HLF 100 Disable Disable Disable Disable Enable Venezuela Normal 88 and HLF 100 Disable Disable Disable Disable Disable Vietnam Normal 88 and HLF 100 Disable Disable Disable Disable Enable 6-14 Software 6.2.6. Database Backup and Restore Click “Database Backup/Restore…” button to display the screen. You can backup the current database file on this screen. The database file will save patient information and images. Click “Start backup…” button to save the current database file. A double confirm screen will pop up. Click “Yes” button to start backup. The process will complete until “Database backup finished.” message display. Click “Start Restore…”. The backup time of the file will be displayed in the name of the backup file. You can choose a database according to the time. Click Restore button to restore the file. After double confirm, the restore will complete until “Database restore finished.” message display. 6-15 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 6.2.7. Set Imaging Defaults The service tool allows to set imaging parameters’ defaults. Click “Image Defaults…” on the main screen. NOTE Changes on Image Brightness, Image Contrast, Black/Wihte Margin and Sharpen power are not recommended because these values have been optimized for the image quality to compromise any anatolomical imaging. Any changes will affect the system image quality. • Image Brightness: Pressing up or down arrow or dragging the block allows you to adjust image brightness default from 0 to 100. • Image Contrast: Pressing up or down arrow or dragging the block allows you to adjust image contrast default from 0 to 100. • Black/White Margin: This adjustment shall be made very carefully only when necessary, as it may affect the overall image quality. Pressing up or down arrow allows you to adjust image margin from 0 to 50%. Increasing White Margin value may enhance contrast in bright regions, and increasing Black Margin value may enhance contrast in dark regions. Increasing White Margin may decrease overall image brightness. Increasing Black Margin may increase overall image brightness. • Sharpen Power: Select default value of sharpening power from 0-10. • Enable or disable IP circular mask: it is used to assist beam alignment calibration. Make sure it is set back to the default setting “Enable” after beam alignment. • Enable or disable CCU circular mask: it is used to assist beam alignment calibration. Make sure it is set back to the default setting “Enable” after beam alignment. 6-16 Software • Enable or disable Display Marks: it is used to assist beam alignment calibration. Make sure it is set back to the default setting “Disable” after beam alignment. 6.2.8. Consistency Check The consistency check function is to check the consistency of patient information with database. Click “Consistency Check…” button on main screen to display the screen. Click “Check” button on the screen. And then click “Yes” button in confirmation screen to start the check process. The result will display on the frame after the process complete. 6-17 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 6.2.9. Image Import/Export Service tool allows importing images from USB disk to local disk or exporting images from local disk to USB device. 1. Click “Image Import/Export…” on the main screen. The “Image Import& Export” screen will display. 2. If you want to import images from USB to local disk, click Import button on the screen. The screen will show local directory used to save the images in “Copy To” column. 6-18 Software (1) Insert USB disk to USB interface. Click “Copy From” button to select USB devices to copy from. Choose the device in the USB list and click “OK”. NOTE Only those images, which are exported from Brivo OEC850 system, can be imported back. (2) Select the images to copy. Select All: Used to select all images in the gallery for copying. Up/Down Arrow: Used to scroll through all preview images. The arrow buttons are only active if more than sixteen images are retrieved. (3) Click “Copy” button. Click “Yes” button in confirmation screen to execute a copy operation. Import images to local disk. The process will complete with a message: “ Image Import finished.”. 6-19 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 3. If you want to export images from local disk to USB, click export button on the screen. The screen will show local saved directory to copy from. (1) Click “Copy To” button. Select USB device as target destination to copy. Choose the device in the USB list and click OK. (2) Select the images to copy. Select All: Used to select all images in the gallery for copying. Up/Down Arrow: Used to scroll through all preview images. The arrow buttons are only active if more than sixteen images are retrieved. (3) Click “Copy” button. Then click “Yes” in confirmation screen to execute a copy operation. Copy selected images to the designated destination. The process will complete when the message “Image export finished.” displayed. NOTE 6-20 The exported images can’t be viewed in other computer and only can be imported to Brivo OEC850 systems. Software 6.2.10. Log Viewer Log viewer screen allows service engineer to review the system log including the event of software and exposure and detailed information of error, warning and information messages. Click “Log Viewer…” button on main screen. 1 2 3 4 5 6 1. Search Options: Enable to set the conditions to search. Date: Used to select the period to show the log. You can search the logs created in the selected period. The available options are: all date, day, week, month, half year or one year. Type: Select the log type including error, warning, information and event. Sub-system: Search the log information according to software sub-system that the event or failure happened on. Search for: Input the key words of the log in the textbox to search. Error code: Input the error code displayed on the monitor and control panel to search the log. Module: Search the log information according to module that the event or failure happened on. The available options are: computer, software, X-ray exposure and all. 2. Search Click the button to start the search operation. 6-21 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 3. Page Number Display the total and current page number of the log. Click the arrows to turn the pages. 4. Log Information Display the search results of the log. This field will show the error code, Type, sub-system, module, create date and log text of the log. 5. Reset Click “Reset” button to clear all selected search option and restore to defaults. 6. Export Click “Export” button to export log file to USB disk. The export complete with a message “Log export finished.”. 6-22 Software 6.2.11. Config File Export The config file export screen allows service engineer to export system configuration files: IPConfig.xml: This file contains the parameter of image processing, including the setting values in “Image Defaults” screen. ServiceTool.xml: This file contains all the setting values in service tool except for image related. Click “Config File Export…” on main screen. Click “Target Path” button to select the destination. Click “Export” button to start the export process. When the process complete, a message “ Export config files finished.” will display. 6-23 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 6.2.12. Restore Default Click “Restore Default…” on main screen. From this screen, you can: Delete all database records and all images. WARNING Click “Delete” button will remove all patient information and all images. Clear all system logs. Click the “Clear” button to cleanup all system logs. Restore the information in ServiceTool.xml to defaults. It will restore all setting parameters in service tool to defaults, except for those in “Image Defaults” screen. Restore the information in IPConfig.xml to defaults. It will restore parameters in “Image Defaults” screen to defaults. Restore the information in WKSSetup.xml to defaults. It will restore all parameters in “Setup” screen of workstation user interface. 6-24 Software 6.3. Software Installation and Upgrade 6.3.1. Software Installation There are two software installation disks for Brivo OEC 850 C-Arm X-ray Product. One is the Operating System (OS) installation CD. The other is the Application CD. The OS installation CD should be installed prior to Application during the initial installation. NOTE System will sounds beeps during the whole software installation procedure. Install Operating System CAUTION You must press “Del” key immediately during system booting in step 1 and step8. 1. Turn on the system, during the memory testing, press “Del” key on the keyboard to get to BIOS. 6-25 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 2. Type in “EVR850BJ”, then press “Enter” key. 3. 6-26 When the BIOS menu shows, use the arrow down button to select the “Advanced BIOS Features” and then press “Enter”. Software 4. Select “First Boot Device” and press “Enter”. Then choose the “CDROM” and press “Enter”. 6-27 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 5. Press the “ ” key and then press “Enter”. This will save your settings, and the system will reboot. (The system is now set to boot from CD ROM first.) 6-28 Software 6. When the screen display “DISK BOOT FAILURE, INSERT SYSTEM DISK AND PRESS ENTER”, insert the OS installation CD into the CD/DVD drive of the WS, then press “Enter”. 7. Once you get to the prompt, type in “SG_EVR”. The OS software will then load on the system. 6-29 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 8. Once the software installation is complete, CD will be rejected automatically. Remove the CD and close the CD tray. Click the “reboot” button. 9. During the memory testing, press “Del” key on the keyboard to get to BIOS. 10. Type in “EVR850BJ” , then press “Enter” key. 11. When the BIOS menu shows, use the arrow down button and “Enter” key to select the “Advanced BIOS Features” and then press “Enter”. 6-30 Software 12. Select “First Boot Device” and press “Enter”. Then choose the “HDD-0” and press “Enter”. “key and then press “Enter”. This will save your settings, and the system will 13. Press the “ reboot. (The system is now set to boot from hard disk first) 6-31 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 14. System will enter GDM desktop with a terminal pop up. 6-32 Software Install Application Software 1. Insert the Application CD to CD/DVD drive of the workstation. Click “Run Command” in the warning message box. 2.The welcome screen will display. And the serial number of the system from the manufacture will be displayed automatically. 6-33 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual Select “OK” to start the Stage 1 process. 6-34 Software If the user data is detected on the workstation, the welcome screen will ask you to choose whether retain user data or not. If you want to retain user data, make Option 1 selected and enter OK. Select “Yes” to confirm your selection and start the Stage 1 process. Select “No” to return back the previous welcome screen. CAUTION Select do not retain the existing user data will delete all existing data and it cannot be recovered. 6-35 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 3. After stage1 process complete, enter “OK” to reboot the workstation. The Stage2 process will start automatically after reboot. 6-36 Software If “Retain existing user data” option is selected restoring user data screen will display after the application packages installed. 4. At the end of stage2, press “OK” to shut down the system. Functional test: Power on the system. The left monitor of workstation will display GE logo screen. The right monitor will enter into the PATIENT INFORMATION Screen automatically. Perform workstation operation check in section3.6.2. 6-37 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 6.3.2. Application Software Upgrade 1. Login service tool. Click “Upgrade” button on main screen. Preparation process screen will display. 2. After the preparation process the workstation will reboot. NOTE 6-38 Error code will display on the control panel board when the system enter reboot process. Software 3. Login the system with “root” account and the password is “install”. 4. System will enter GDM desktop with a terminal pop up. 5. Insert the Application CD to CD/DVD drive of the workstation. Click “Run Command” in the warning message box. 6-39 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 6. The welcome screen will display. And the serial number of the system from the manufacture will be displayed automatically. Click “OK” button and the system will ask you to choose whether retain user data or not. If you want to retain user data, make Option 1 selected and enter OK. Select “No” to return back the previous welcome screen. Select “Yes” to confirm your selection and start the Stage 1 process. 6-40 Software 7. The stage1 of installation will start. The rest processes will be the same as the installation process including stage1 and stage 2. 6-41 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 9. After stage1 process complete, enter “OK” to reboot the workstation. 10. The Stage2 process will start automatically after reboot. 6-42 Software If “Retain existing user data” option is selected restoring user data screen will display after the application packages installed. 11. At the end of stage2, press “OK” to shut down the system. Due to C-arm can’t shut down automatically after upgrade process completes, you should press shut down button on control panel manually. 6-43 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual Functional test: Power on the system. The left monitor of workstation will display GE logo screen. The right monitor will enter into the PATIENT INFORMATION Screen automatically. Perform workstation operation check in section3.6.2. 6-44 7. Chapter7. Troubleshooting Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 7.1. Overview This chapter describes messages that appear on the right workstation monitor during system operation. Messages may indicate any of the following: • Information • Warning Messages • Error Messages When the error message appears, error code will also displayed on the kV, mA display field on control panel. 7.2. Error Recovery Steps Perform the following error recovery procedures if you encounter problems during start-up or operation: 1. Some messages can be cleared by pressing OK button or taking exposure, but will periodically redisplay while the condition exists. 2. If an error message occurs, power off the system. Wait one minute, and then press the power on key. If this fails to restore normal operation then proceed with step 3. 3. Press the power off key, disconnect the power cord, and call for service. Refer to chapter 1 for communication center telephone numbers. Do not continue using the system. System may fail at any time. Ignoring error and warning messages may result in equipment damage and personal injury. WARNING 7.3. Messages Error Code 00001 00002 00003 7-2 Type Error Error Error Message "Please turn the system off, wait 1 minute, and then restart the system. Comments Servant activation fails. If this message persists, call for service. Code:00001" "Please turn the system off, wait 1 minute, and then restart the system. Memory allocation fails. If this message persists, call for service. Code:00002" "Please turn the system off, wait 1 minute, and then restart the system. If this message persists, call for service. Code:00003" Binding name service fails. Troubleshooting 00004 00005 00006 00007 00008 00009 00010 00011 00012 Error Error Error Error Error Error Error Error Error "Please turn the system off, wait 1 minute, and then restart the system. Invoking interface fails. If this message persists, call for service. Code:00004" "Please turn the system off, wait 1 minute, and then restart the system. Canceling thread fails. If this message persists, call for service. Code:00005" "Please turn the system off, wait 1 minute, and then restart the system. CORBA notification service connection fails. If this message persists, call for service. Code:00006" "Please turn the system off, wait 1 minute, and then restart the system. CORBA notification service disconnection fails. If this message persists, call for service. Code:00007" "Please turn the system off, wait 1 minute, and then restart the system. ORB creation fails. If this message persists, call for service. Code:00008" "Please turn the system off, wait 1 minute, and then restart the system. Database operation fails. If this message persists, call for service. Code:00009" "Please turn the system off, wait 1 minute, and then restart the system. Servant deactivation fails. If this message persists, call for service. Code:00010" "Please turn the system off, wait 1 minute, and then restart the system. ORB destruction fails. If this message persists, call for service. Code:00011" "Please turn the system off, wait 1 minute, and then restart the system. ORB initialization fails. If this message persists, call for service. Code:00012" 7-3 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 00013 00014 00015 00016 00017 00018 00019 00020 00021 7-4 Error Error Error Error Error Error Error Error Error "Please turn the system off, wait 1 minute, and then restart the system. Joining thread fails. If this message persists, call for service. Code:00013" "Please turn the system off, wait 1 minute, and then restart the system. Loading multi-language fails. If this message persists, call for service. Code:00014" "Please turn the system off, wait 1 minute, and then restart the system. Resource file crashes. If this message persists, call for service. Code:00015" "Please turn the system off, wait 1 minute, and then restart the system. CORBA name service resolution fails. If this message persists, call for service. Code:00016" "Please turn the system off, wait 1 minute, and then restart the system. CORBA ORB execution fails. If this message persists, call for service. Code:00017" "Please turn the system off, wait 1 minute, and then restart the system. Setting UI to front fails. If this message persists, call for service. Code:00018" "Please turn the system off, wait 1 minute, and then restart the system. Starting thread fails. If this message persists, call for service. Code:00019" "Please turn the system off, wait 1 minute, and then restart the system. Accessing system resource fails. If this message persists, call for service. Code:00020" "Please turn the system off, wait 1 minute, and then restart the system. If this message persists, call for service. Code:00021" Unbinding CORBA name service fails. Troubleshooting 00022 00023 00101 00102 00103 00104 00105 00106 00107 Error Error Error Error Error Error Error Error Error "Please turn the system off, wait 1 minute, and then restart the system. Java module fails to wait for notify. If this message persists, call for service. Code:00022" “Please turn the system off, wait 1 minute, and then restart the system. UI activation fails. If this message persists, call for service. Code:00023” "Please turn the system off, wait 1 minute, and then restart the system. Serial port closedown fails. If this message persists, call for service. Code:00101" "Please turn the system off, wait 1 minute, and then restart the system. Communication disconnected. If this message persists, call for service. Code:00102" "Please turn the system off, wait 1 minute, and then restart the system. Incompatible RCC version. If this message persists, call for service. Code:00103" "Please turn the system off, wait 1 minute, and then restart the system. Opening serial port fails. If this message persists, call for service. Code:00104" "Please turn the system off, wait 1 minute, and then restart the system. Reading serial port fails. If this message persists, call for service. Code:00105" "Please turn the system off, wait 1 minute, and then restart the system. Sending message fails. If this message persists, call for service. Code:00106" "Please turn the system off, wait 1 minute, and then restart the system. Setting serial port fails. If this message persists, call for service. Code:00107" 7-5 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 00108 00109 00501 00601 00602 00603 00604 00605 00606 7-6 Error Error Error Error Error Error Error Error Error "Please turn the system off, wait 1 minute, and then restart the system. Connection setup fails. If this message persists, call for service. Code:00108" "Please turn the system off, wait 1 minute, and then restart the system. Writing serial port fails. If this message persists, call for service. Code:00109" Please turn the system off, wait 1 minute, and then restart the system. Loading library fails. If this message persists, call for service. Code:00501 Please turn the system off, wait 1 minute, and then restart the system. Capturing single image fails. If this message persists, call for service. Code:00601 Please turn the system off, wait 1 minute, and then restart the system. Choosing two-buffered visual fails. If this message persists, call for service. Code:00602 Please turn the system off, wait 1 minute, and then restart the system. GLX context creation fails. If this message persists, call for service. Code:00603 "Please turn the system off, wait 1 minute, and then restart the system. Window creation fails. If this message persists, call for service. Code:00604" "Please turn the system off, wait 1 minute, and then restart the system. Servant deactivation fails. If this message persists, call for service. Code:00605" "Please turn the system off, wait 1 minute, and then restart the system. If this message persists, call for service. Code:00606" Font resource error. Troubleshooting 00607 00608 00609 00610 00611 00612 00613 Error Error Error Error Error Error Error "Please turn the system off, wait 1 minute, and then restart the system. Grabber card buffer error. If this message persists, call for service. Code:00607" "Please turn the system off, wait 1 minute, and then restart the system. Image process parameter error. If this message persists, call for service. Code:00608" "Please turn the system off, wait 1 minute, and then restart the system. Grabber card initialization fails. If this message persists, call for service. Code:00609" "Please turn the system off, wait 1 minute, and then restart the system. Loading grabber card config file fails. If this message persists, call for service. Code:00610" "Please turn the system off, wait 1 minute, and then restart the system. Loading IP config file fails. If this message persists, call for service. Code:00611" "Please turn the system off, wait 1 minute, and then restart the system. Making GLX current fails. If this message persists, call for service. Code:00612" "Please turn the system off, wait 1 minute, and then restart the system. Timer creation fails. If this message persists, call for service. Code:00613" "Please turn the system off, wait 1 minute, and then restart the system. 00614 00615 Error Error Grabber card is missing. Check the connection of grabber card in the computer. If the connection is OK, If this message persists, call for service. replace the grabber card. Code:00614" "Please turn the system off, wait 1 minute, and then restart the system. Grabber card driver is missing. If this message persists, call for service. Code:00615" 7-7 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 00616 00901 00902 00903 01101 01102 01103 01104 01105 7-8 Error Error Error Error Error Error Error Error Error "Please turn the system off, wait 1 minute, and then restart the system. Opening default display fails. If this message persists, call for service. Code:00616" "Please turn the system off, wait 1 minute, and then restart the system. CORBA communication error. If this message persists, call for service. Code:00901" "Please turn the system off, wait 1 minute, and then restart the system. Image data processing error. If this message persists, call for service. Code:00902" "Please turn the system off, wait 1 minute, and then restart the system. Main screen startup fails. If this message persists, call for service. Code:00903" "Please turn the system off, wait 1 minute, and then restart the system. Exam Management activation fails. If this message persists, call for service. Code:01101" "Please turn the system off, wait 1 minute, and then restart the system. WorkStation Setup customization fails. If this message persists, call for service. Code:01102" "Please turn the system off, wait 1 minute, and then restart the system. Loading domain fails. If this message persists, call for service. Code:01103" "Please turn the system off, wait 1 minute, and then restart the system. Locking fails. If this message persists, call for service. Code:01104" "Please turn the system off, wait 1 minute, and then restart the system. If this message persists, call for service. Code:01105" Login error occurs. Troubleshooting 01106 01107 01108 Error Error Error 01109 Error 01201 Error 01202 01203 01204 01301 01302 Error Error Error Error Error "Please turn the system off, wait 1 minute, and then restart the system. MCB version mismatches. If this message persists, call for service. Code:01106" "Please turn the system off, wait 1 minute, and then restart the system. UI status error occurs. If this message persists, call for service. Code:01107" "Please turn the system off, wait 1 minute, and then restart the system. Waiting firmware fails. If this message persists, call for service. Code:01108" "Please turn the system off, wait 1 minute, and then restart the system. Software unlocking fails. If this message persists, call for service. Code:01109" " Need to restart the system after deleting all information. Code:01201" Need to restart the system after deleting all information. "Please turn the system off, wait 1 minute, and then restart the system. Checking MCB compatibility fails. If this message persists, call for service. Code:01202" "Please turn the system off, wait 1 minute, and then restart the system. Configuration file resume fails. If this message persists, call for service. Code:01203" "Please turn the system off, wait 1 minute, and then restart the system. WKS Setup file IO error If this message persists, call for service. Code:01204" "Please turn the system off, wait 1 minute, and then restart the system. ADC sample time out. If this message persists, call for service. Code:01301" "Please turn the system off, wait 1 minute, and then restart the system. Collimator stuck. If this message persists, call for service. Code:01302" 7-9 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 01303 01304 01305 01306 01307 Error Error Error Error Error "Please turn the system off, wait 1 minute, and then restart the system. If this message persists, call for service. Code:01303" "Please turn the system off, wait 1 minute, and then restart the system. Error Control panel initialization fails. Change control panel or MCB. If this message persists, call for service. Code:01304" "Please turn the system off, wait 1 minute, and then restart the system. CPLD version incompatible. If this message persists, call for service. Code:01305" "Please turn the system off, wait 1 minute, and then restart the system. CPLD watch dog error. If this message persists, call for service. Code:01306" "Please turn the system off, wait 1 minute, and then restart the system. If this message persists, call for service. Code:01307" "Please turn the system off, wait 1 minute, and then restart the system. 01308 Command buffer overflow. DC power bus error. Check the DC bus fuse. Check if the input power voltage exceeds the range. Filament over current. Check signal FILAL_HC. If the value is If this message persists, call for service. 0V, change MCB. If the value is +15V approximately, change MP4. If the Code:01308" value is still +15V, change monoblock or filament. "Please turn the system off, wait 1 minute, and then restart the system. 01309 Error Foot switch stuck. Verify that the footswitch was pressed correctly and check the connection of the If this message persists, call for service. footswitch. Otherwise, replace the Code:01309" footswitch or MCB. "Please turn the system off, wait 1 minute, and then restart the system. 01310 01311 7-10 Error Error Hand switch stuck. Verify that the hand switch was pressed correctly and check the connection of the hand If this message persists, call for service. switch. Otherwise, replace the hand Code:01310" switch or MCB. "Please turn the system off, wait 1 minute, and then restart the system. If this message persists, call for service. Code:01311" IGBT error occurs. Check and replace IGBT inverter module. Troubleshooting 01312 01313 01314 01315 01316 01317 01318 01319 01320 Error Error Error Error Error Error Error Error Error "Please turn the system off, wait 1 minute, and then restart the system. Inverter over current. If this message persists, call for service. Code:01312" "Please turn the system off, wait 1 minute, and then restart the system. kV value is higher than 120KV. If this message persists, call for service. Code:01313" "Please turn the system off, wait 1 minute, and then restart the system. kV value is lower than 35KV. If this message persists, call for service. Code:01314" "Please turn the system off, wait 1 minute, and then restart the system. Bridges of inverter unbalance. Change monoblock. If this message persists, call for service. Code:01315" "Please turn the system off, wait 1 minute, and then restart the system. SPI2 with control panel error If this message persists, call for service. Code:01316" "Please turn the system off, wait 1 minute, and then restart the system. SPI9 error If this message persists, call for service. Code:01317" "Please turn the system off, wait 1 minute, and then restart the system. If this message persists, call for service. Code:01318" "Please turn the system off, wait 1 minute, and then restart the system. Monitor tube temperature by hardware. The temperature is over 60(+/-) centigrade. Communication UART with WKS command buffer overflow. If this message persists, call for service. Code:01319" "Please turn the system off, wait 1 minute, and then restart the system. UART1 transmit error. If this message persists, call for service. Code:01320" 7-11 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 01321 01322 01323 01324 01325 01326 01327 01328 01329 7-12 Error Error Error Error Error Error Error Error Error "Please turn the system off, wait 1 minute, and then restart the system. Communication with WKS faults. If this message persists, call for service. Code:01321" "Please turn the system off, wait 1 minute, and then restart the system. WKS version incompatible. If this message persists, call for service. Code:01322" "Please turn the system off, wait 1 minute, and then restart the system. Communication with WKS RCC time out. If this message persists, call for service. Code:01323" "Please turn the system off, wait 1 minute, and then restart the system. Communication with WKS received buffer overflow. If this message persists, call for service. Code:01324" "Please turn the system off, wait 1 minute, and then restart the system. Communication with WKS transmit time out. If this message persists, call for service. Code:01325" "Please turn the system off, wait 1 minute, and then restart the system. Communication with WKS transmit buffer overflow. If this message persists, call for service. Code:01326" "Please turn the system off, wait 1 minute, and then restart the system. Communication UART with WKS time out. If this message persists, call for service. Code:01327" "Please turn the system off, wait 1 minute, and then restart the system. Communication UART with WKS writing fails. If this message persists, call for service. Code:01328" "Please turn the system off, wait 1 minute, and then restart the system. If this message persists, call for service. Code:01329" WKS power off. Troubleshooting 01330 01331 01332 01333 01334 01401 01402 01403 01404 Error Error Error Error Error Error Error Error Error "Please turn the system off, wait 1 minute, and then restart the system. When there is no exposure, current deviation value is over 0.05mA. If this message persists, call for service. Code:01330" "Please turn the system off, wait 1 minute, and then restart the system. If this message persists, call for service. Code:01331" "Please turn the system off, wait 1 minute, and then restart the system. If this message persists, call for service. Code:01332" "Please turn the system off, wait 1 minute, and then restart the system. Monitor tube temperature by software. The temperature is over 60 centigrade at 6 times continuously. No calibrated mA table for preheating the filament is found in flash. Create a calibrated mA table first. Writing flash fails. If this message persists, call for service. Code:01333" "Please turn the system off, wait 1 minute, and then restart the system. Can not find WKS communication in 4 minutes after MCB boot up. If this message persists, call for service. Code:01334" "Please turn the system off, wait 1 minute, and then restart the system. Serial port closedown fails. If this message persists, call for service. Code:01401" "Please turn the system off, wait 1 minute, and then restart the system. Opening serial port fails. If this message persists, call for service. Code:01402" "Please turn the system off, wait 1 minute, and then restart the system. Reading serial port fails. If this message persists, call for service. Code:01403" "Please turn the system off, wait 1 minute, and then restart the system. Setting serial port fails. If this message persists, call for service. Code:01404" 7-13 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual "Please turn the system off, wait 1 minute, and then restart the system. Writing serial port fails 01405 Error 01406 Error AC power is lost. The system will shut down in 30 seconds. Code: 01406 AC power lost. Check power supply. 10002 Warning A Software Exception has occurred. Code: 10002 Adjusting priority fails. 10003 Warning Loading multi-language fails. English will be used as default. Code: 10003 Loading multi-language fails. 10201 Warning DICOM operation fails. Code: 10201 DICOM association abortion fails. 10202 Warning DICOM operation fails. Code: 10202 DICOM association request fails. 10203 Warning DICOM operation fails. Code: 10203 Association is rejected by DICOM server. 10204 Warning DICOM operation fails. Code: 10204 Connection to DICOM server fails. 10205 Warning DICOM operation fails. Code: 10205 DICOM interchange file creation fails. 10206 Warning DICOM operation fails. Code: 10206 DICOM file or temp file creation fails. 10207 Warning DICOM operation fails. Code: 10207 Temp folder creation fails. 10208 Warning DICOM operation fails. Code: 10208 A bad DICOM file is accessed. 10209 Warning DICOM operation fails. Code: 10209 DICOM file does not exist. 10210 Warning DICOM operation fails. Code: 10210 System association destruction fails. 10211 Warning DICOM operation fails. Code: 10211 System disconnection from server fails. 10212 Warning DICOM verify fails. Code: 10212 DICOM verify fails. 10213 Warning DICOM server configuration error. Code: 10213 DICOM server Parameters setting error. 10214 Warning DICOM operation fails. Code: 10214 DICOM application initialization fails. 10215 Warning DICOM print fails. Code: 10215 DICOM print fails. 10216 Warning DICOM worklist query fails. Code: 10216 DICOM worklist query fails. 10217 Warning DICOM operation fails. Code: 10217 DICOM association release fails. 10218 Warning DICOM operation fails. Code: 10218 DICOM resource file is lost. 10219 Warning DICOM operation fails. Code: 10219 DICOM application exception occurs. 10220 Warning DICOM storage fails. Code: 10220 DICOM storage fails. 10221 Warning DICOM operation fails. Code: 10221 DICOM Service is not supported. 10222 Warning DICOM operation fails. Code: 10222 DICOM CD Viewer files are lost. 7-14 If this message persists, call for service. Code:01405" Troubleshooting 10401 A Software Exception has occurred. Code: 10401 DICOM worklist query data parse error. Displayed when a software exception occurred. Click OK button to close the message. You can continue to take exposure. A Software Exception has occurred. Code: 10501 Closing file fails. Displayed when a software exception occurred. Click OK button to close the message. You can continue to take exposure. Warning 10501 Warning 10502 Warning Deleting image fails. Code: 10502 Deleting image file fails. 10503 Warning A software exception has occurred. Code: 10503 Reading config file fails. 10504 Warning Reading image fails. Code: 10504 Reading image file fails. 10505 Warning A software exception has occurred. Code: 10505 Writing config file fails. 10506 Warning A software exception has occurred. Code: 10506 Writing image file writing fails. A Software Exception has occurred. Code: 10601 Grabber capture thread's priority error occurs. Displayed when a software exception occurred. Click OK button to close the message. You can continue to take exposure. A Software Exception has occurred. Code: 10602 Grabber capture thread's scheduler error occurs. Displayed when a software exception occurred. Click OK button to close the message. You can continue to take exposure. A Software Exception has occurred. Code: 10603 OpenGL thread setting fails. Displayed when a software exception occurred. Click OK button to close the message. You can continue to take exposure. 10601 10602 Warning Warning 10603 Warning 10801 Warning Accessing device fails. Code: 10801 Accessing device fails 10802 Warning The target device is not found or has been removed from the USB port. Code: 10802 The destination directory is not found or has been removed from the usb port. There is no space for the files. Code: 10803 The space is unsupported to store the files. The current target disk doesn’t have enough space to complete the copy operation. Insert a new disk and retry the operation. The printer initialization fails. Code: 10804 The printer initialization fails. Check the printer and refer to operating instructions of the printer for more 10803 Warning 10804 Warning 7-15 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual information. 10901 10902 10903 10904 10905 Warning Warning A Software Exception has occurred. Code: 10901 There is no such view. Displayed when a software exception occurred. Click OK button to close the message. You can continue to take exposure. A Software Exception has occurred. Code: 10902 Resource files are damaged. Displayed when a software exception occurred. Click OK button to close the message. You can continue to take exposure. A Software Exception has occurred. Code: 10903 There is no database primary key, can not change DAP. Displayed when a software exception occurred. Click OK button to close the message. You can continue to take exposure. A Software Exception has occurred. Code: 10904 There is no database primary key, can not change dose. Displayed when a software exception occurred. Click OK button to close the message. You can continue to take exposure. A Software Exception has occurred. Code: 10905 There is no database primary key, can not change dose exposure Time. Displayed when a software exception occurred. Click OK button to close the message. You can continue to take exposure. A Software Exception has occurred. Code: 11201 Displayed when a software exception occurred. Click OK button to close the message. You can continue to take exposure. Warning Warning Warning 11201 Warning 11202 Warning One format should be selected at least. Code: 11202 Displayed when the format is not selected during DICOM print. 11203 Warning Maximum must be greater than minimum. Code: 11203 Maximum must be greater than minimum. 11204 Warning Same name DICOM server exists. Code: 11204 Same name DICOM server exists. 11205 Warning A software exception has occurred. Code: 11205 Configuration file loading fails. 11206 Warning All text fields except gateway must be input. Code: 11206 All text fields except gateway must be input. 11207 Warning AE Title must be input. Code: 11207 AE Title is missing. 11208 Warning The length of password is not correct, 4-10 is acceptable. Code: 11208 The length of password is not correct, 4-10 is acceptable. 7-16 Troubleshooting 11209 Warning New password mismatches with the retyped one. Code: 11209 New password mismatches with the retyped. 11210 Warning Old password is invalid. Code: 11210 Old password is invalid. IP or gateway is invalid. Code: 11211 11211 Warning IP or gateway is invalid. Obtain the correct information from network administrator. Port Number is invalid. Code: 11212 Port number is invalid. Obtain the correct information from network administrator. 11212 Warning 11213 Warning Network configuration fails. Code: 11213 Network configuration fails. 11214 Warning There is invalid gateway setting in DICOM printer servers. Code: 11214 There is invalid gateway setting in DICOM printer servers. 11215 Warning There is invalid gateway setting in DICOM storage servers. Code: 11215 There is invalid gateway setting in DICOM storage servers. 11216 Warning There is invalid gateway setting in DICOM worklist servers. Code: 11216 There is invalid gateway setting in DICOM worklist servers. DAP not work normally. Code: 11301 11301 Warning DAP does not work normally. Click OK button to close the message. You can continue to take exposure. Emergency switch is pressed. Code: 11302 Emergency switch is pressed. Displayed during exposure. Release the emergency switch and retry the operation. Since hand switch has been pressed, exposure will be refused. Please release hand switch first. Code: 11303 Hand switch is pressed during power on. Release the switch and try again. Key switch off. Code: 11304 Key switch is off. Displayed during exposure. Rotate the key switch to on position and retry the operation. 11302 Warning 11303 Warning 11304 Warning 11305 Warning kVp is not accurate. Please call service for calibration. Code: 11305 kVp is not accurate. Calibrate kVp according to chapter 5. 11306 Warning mA is not accurate. Please call service for calibration. Code: 11306 mA is not accurate. Calibrate mA according to chapter 5. 11307 Warning Tube temperature warm. Code: 11307 Tube temperature warm. 11308 Warninng Since foot switch has been pressed, exposure will be refused. Please release foot switch first. Code: 11308 Foot switch is pressed during power on. Release the switch and try again. 11401 Warning UPS is abnormal. Code: 11401 Check UPS and the connected cable. 7-17 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 11402 Warning UPS's battery needs to be replaced. Code: 11402 Replace UPS battery. 11403 Warning Can not detect UPS output. There is a potential risk of data loss. Code: 11403 Check UPS and connected cables. 11404 Warning UPS connection fails. There is a potential risk of data loss. Code: 11404 Check UPS and connected cables. 20001 Information The device is read only. Code: 20001 The device is read only. 20002 Information No disk is found in the disk drive. Code: 20002 No disk is found in the disk drive. 20003 Information No device is found. Code: 20003 No device is found. 20201 Information DICOM server has verified successfully. Code: 20201 DICOM verify is successful. 20202 Information DICOM operation fails. Code: 20202 DICOM application is busy. 20501 Information Disk is full. Code: 20501 Disk is full. 20801 Information Device is busy. Code: 20801 Device is in busy. 20802 Information A Software Exception has occurred. Code: 20802 Message queue creation in MM module fails. 20803 Information There is no paper in the printer. Code: 20803 There is no paper in the local thermal printer. 20804 Information The printer's door is open. Code: 20804 The local thermal printer door is open. 20805 Information The printer is under analog mode, can not print through USB port. Code: 20805 Change the printer setting as digital mode. 20806 Information The paper type does not match printer setting. Code: 20806 Paper type does not match printer setting. Replace the paper. 20807 Information The printer paper scrolling fails. Code: 20807 Paper scrolls in wrong direction. Open the paper box and load paper properly. 20808 Information The paper is stuck in the printer. Code: 20808 Open the paper box and take out the paper. 20809 Information The local printer is disconnected. Code: 20809 Please check the connection of the printer. The printer type is not supported. Code: 20810 System driver can not support this printer. Replace the printer. Available types are: UP-990AD, UP-D897, and UP-DF500. The printer's thermal accessory is abnormal. Code: 20811 The temperature of printer is too high. Please wait a moment and then continue. 20810 Information 20811 Information 7-18 Troubleshooting 20812 Information The paper entrance is wrong. Code: 20812 Paper entrance error. Put the paper into printer again. 7.4. Troubleshooting Guide Power on System Boot up Failed? No Yes Boot up Failed X_ray Exposure Failed? No Yes X_ray Exposure Failed Image display failed? No Yes Image display failed Power off failed? Yes Power Off failed No Normal System Off 7-19 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 7-20 Troubleshooting 7-21 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 7-22 Troubleshooting 7-23 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 7-24 Troubleshooting 7-25 Chapter8. Replacement Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 8.1. FRU list Item Part number Description Quantity 1 5326480 PWA, COLLIMATOR CONTROL BOARD, EVR 1 2 5326484 PWA, MAINFRAME CONTROLLOR BOARD, EVR 1 3 5326475 PWA, FILAMENT CONTROL BOARD, EVR 1 4 5339933 ASM, IGBT INVERTER MODULE,EVR 1 5 5326487 PWA, kV CONTROL BOARD, EVR 1 6 5326482 PWA, MOTHER BOARD, EVR 1 7 5326476 PWA, UP_DOWN DRIVE BOARD, EVR 1 8 5326479 PWA, POWER DISTRIBUTION BOARD, EVR 1 9 5330056 Component, Image Frame Grabber, EVR 1 10 5325576 Generator, monoblock, EVR 1 11 5336403 ASM, COLLIMATOR, EVR 1 12 5328978 Workstation, Chassis Power, EVR 1 13 5328979 Workstation, Memory Bank, EVR 2 14 5328980 Workstation, mainboard assembly with CPU,EVR 1 15 5328981 Workstation, Display Card, EVR 1 16 5328982 Workstation, Hard Disk, EVR 1 17 5328983 Workstation, DVD-RW, EVR 1 18 5328985 Workstation, Mouse and Keyboard, EVR 1 19 5331655 Cable, Interconnect, EVR 1 20 5331597 MISC, MAIN TRANSFORMER, EVR 1 21 5331610 MISC, WORK STATION RELAY, EVR 1 22 5333060 Cable, 110V Power, EVR 1 8-2 Replacement Item Part number Description Quantity 23 5331651 Cable, 220V Power, EVR 1 24 5331599 MISC, DC POWER SUPPLY +24V AND +5V, EVR 1 25 5331598 MISC, DC POWER SUPPLY +15V, -15V AND +5V, EVR 1 26 5331606 MISC, BREAKER FOR 110V, EVR 1 27 5331605 MISC, BREAKER FOR 220V, EVR 1 28 5331596 MISC, START UP TRANSFORMER, EVR 1 29 5329283 MISC, DRIVE POWER TRANSFORMER, EVR 1 30 5336404 FRU, FUSE KIT, EVR 1 31 5329281 MISC, RESONANT CAPACITOR, EVR 1 32 5329275 MISC, RECTIFIER BRIDGE, EVR 1 33 5331600 MISC, C_ARM POWER FILTER, EVR 1 34 5331604 MISC, POWER ON INDICATOR, EVR 1 35 5331607 MISC, WORK STATION POWER FILTER 1 36 5330055 Component, LCD monitor, EVR 1 37 5330061 Component, I.I Power Supply, EVR 1 38 5330063 Assembly, CCD Camera with CCU, EVR 1 39 5330059 Assembly, I.I with power supply, EVR (Cert. Comp.) 1 40 5330066 Component, Grid, EVR 1 41 5333080 FRU, LINEAR ACTUATOR KIT, EVR 1 42 5333084 FRU, MAINFRAME STEERING HANDLE KIT, EVR 1 43 5333085 FRU, CROSS-ARM BRAKE KIT,EVR 1 44 5333086 FRU, WIG-WAG BRAKE HANDLE KIT, EVR 1 45 5333087 FRU, ORBITAL AND ROTATIONAL BRAKE HANDLES KIT, EVR 1 46 5343599 ASM, UNIVERSAL TRUCKLE WITHOUT BRAKE, EVR 1 8-3 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual Item Part number Description Quantity 47 5343601 ASM, UNIVERSAL TRUCKLE WITH BRAKE, EVR 1 48 5336263 ASM, ONE PEDAL FOOTSWITCH, EVR 1 49 5331609 MISC, HAND SWITCH ASSY, EVR 1 50 5330849 MISC, EMERGENCY SWITCH, EVR 1 51 5325779 ASM, FRONT WHEEL, EVR 1 52 5333094 PLASTIC, SKIN SPACER 30CM,EVR 1 53 2418430 Component, UP-D897 Printer, EVR 1 54 5333092 FRU, STEERING WHEEL PLATE KIT, EVR 1 55 5331638 MISC, EXPOSURE INDICATOR, EVR 1 56 5330067 Component, UP-990AD Thermal Printer, EVR 1 57 5333095 FRU, TUBE COVER KIT, EVR 1 58 5364175 ASM, LASERAIMER KIT IN TUBE, EVR 1 59 5329278 MISC, DC BUS CAPACITOR, EVR 1 60 5329279 MISC, DC BUS FUSE, EVR 1 61 5333096 FRU, C-ARM HANDLES KIT, EVR 1 62 5333088 FRU, WORKSTATION FRONT COVER KIT, EVR 1 63 5333099 FRU, WORKSTATION SIDE AND BACK COVERS KIT, EVR 1 64 5333100 FRU, MAINFRAME BODY COVERS ASSEMBLY, EVR 1 65 5333120 FRU, WORKSTATION TOP COVERS KIT, EVR 1 66 5333101 FRU, WORKSTATION HANDLE, EVR 1 67 5332898 Component, Video distributor for external DVI video output, EVR 1 68 5333061 Cable, Video, EVR 1 69 5326483 PWA, EXTENDED BOARD, EVR 1 70 5326478 PWA, MCB EXTENDED BOARD, EVR 1 8-4 Replacement Item Part number Description Quantity 71 5332880 ASM, CONTROL PANEL, EVR 1 72 5241505 DAP chamber, Dose_DAP measure, EverView7500 1 73 00-878105-02 9" BEAM ALIGHMENT TOOL ASSEMBLY 1 5330473-01 ASM, LASER AIMER, 9 INCH ENGLISH WITH ALL LANGUAGES SUPPLEMENT 1 00-878223-02 9" Target for Laser Aimer (round clear plastic with lead crosshairs in middle) 1 5344737 ASM, DOUBLE FOOT SWITCH, EVR 5325571 Plastic, 9 inch II cover, EVR 5366466 Misc, UPS, EVR 5370278 PWA, UPS control board, EVR 74 75 76 77 78 79 NOTE 1 1 1 1 For the 8 parts as below, field engineer must ship the failed parts to Surgery engineering in China for autopsy in the first year after M3. Contact: Zhang Lihua GE HUALUN Medical Systems Co. Ltd No. 1 Yongchang North Road, Beijing Economic & Technological Development Area Beijing, P.R. China 100176 Tel: 8610-58068888 Item Part Number Part Description 1 5326484 PWA, MAINFRAME CONTROLLOR BOARD, EVR 2 5326487 PWA, KV CONTROL BOARD, EVR 3 5330056 Component, Image Frame Grabber, EVR 4 5325576 Generator, monoblock, EVR 5 5328981 Workstation, Display Card, EVR 6 5330055 Component, LCD monitor, EVR 8-5 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 7 5330063 Assembly, CCD Camera with CCU, EVR 8 5332880 ASM, CONTROL PANEL, EVR After the replacement of the three parts below, please fill in the product locator card and mail it to local service operation office. Item Part Number Part Description 1 5325576 Generator, monoblock, EVR 2 5330059 Assembly, I.I with power supply, EVR (Cert. Comp.) 3 5336403 ASM COLLIMATOR EVR The FRU list contains five special tools to be used in calibration or troubleshooting. Item 1 2 3 4 5 8-6 Part Number Part Description 5333061 Cable, Video, EVR 5326483 PWA, EXTENDED BOARD, EVR 5326478 PWA, MCB EXTENDED BOARD, EVR 00-878105-02 9" BEAM ALIGHMENT TOOL ASSEMBLY 00-878223-02 9" Target for Laser Aimer (round clear plastic with lead crosshairs in middle) Replacement 8.2. Locations of FRU 8-7 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 8-8 Replacement 36 65 18 17 66 63(Right side cover) 63(Left side cover) 62 19 47 46 55 78 63 (Rear cover) 8-9 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 8.3. Replacement WARNING Electrical circuits inside the equipment use voltages that are capable of Causing serious injury or death from electrical shock. Use appropriate precautions. Please use specified fuse. WARNING If the system has power applied, power off the machine and unplug the AC power cord from the wall outlet. 8.3.1. Covers WARNING Never allow anyone to use the system when any C-arm cover is removed. Use extreme caution if you intend to troubleshoot the equipment with the covers off and power applied. Failure to heed this warning may result death, personal injury, or equipment damage. C-Arm covers You must remove the rear cover prior to the front cover. You can remove the Cross-arm bearing cover, X-ray tube cover and Image Intensifier cover in any order. NOTE Set the brakes before attempting to remove C-Arm covers. Follow these steps to remove the C-Arm covers: 1. Disconnect AC power plug from AC outlet. 2. Loosen four screws that secure rear cover to C-Arm. 3. Lift rear cover away from C-Arm. 4. Using the screwdriver through the hole to remove the four screws are located in the front cover. Using great care to avoid electric shock. 5. Loosen two screws that secure front cover to T-base. 6. Slowly move front cover away from C-Arm. NOTE 8-10 Install the covers in reverse sequence (Front cover prior to rear cover). The torque to screw the C-Arm covers is 2.5Nm. Replacement Workstation covers You must remove these workstation covers in the following sequence: 1. Rear Cover 2. Left and Right lower side covers 3. Front Cover 4. Left and right upper side covers Follow these steps to remove the workstation covers: 1. Loosen eight screws of the rear cover. Remove the rear cover. 2. Loose the screws. And remove both side lower covers. 8-11 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 3. Remove the 2 screws inside the front cover and 2 screws in the upside of the printer cabinet as below. Remove the front cover. 4. Loose the screw and disassemble two workstation handles. 5. Remove the screws of each side and remove the left and right upper side covers. Install the covers in reverse sequence. NOTE The torque requirement to fasten the screws that secure the rear and side covers is 2.5Nm. The torque requirement to fasten the screws that secure the front cover is 5.8Nm. 8-12 Replacement Upper Covers NOTE Rear cover must be removed before upper covers can be removed. 1. Loose the screws and remove the monitor support cover. 2. Remove the screws that secure the rear top cover. Remove the rear top cover. 8-13 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 3. Loose the screws on the sheet metal. Disconnect the cables connected to monitor. Pull out the cables through the hole of the sheet metal. Then you can remove the sheet metal. 4. Remove all screws that secure the front top cover. And remove the front top cover. Replace the new top cover kits and install them in reverse sequence. The torque of the screws that secure the top covers is 2.5Nm. 8-14 Replacement 8.3.2. Brake, Handle and Wheel Lateral Rotation Brake, Orbital Movement brake and Wig-Wag brake have the same replacement procedure: 1. Make sure the brake is set. 2. Loosen the screw that secures the handle to C-arm. 3. Remove the handle. 4. Install the new handle and fasten the screw. 5. Release the brake. Move the C-arm and verify that you can lock C-arm by placing the brake in lock position. Horizontal Movement Brake 1. Make sure the horizontal movement brake is set. 2. Loosen 2 screws from horizontal brake handle and Remove the handle. 3. Remove the screws of the cross arm cover and remove the cover. 4. Loosen the screws of the plate cover of the brake and remove the cover. 5. Replace the sheet metal. 8-15 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 6. Reassemble the covers of the cross arm. 7. Replace the new horizontal movement handle. 8. Place the handle in unlock position. Verify that you can push or pull the cross arm and lock the cross arm by placing the brake handle in lock position. C-Arm Steering Handle 1. Remove the 2 screws of the steering handle. 2. Remove the handle. 3. Install the new handle and fasten the screws. 4. Verify that the steering handle can turn the rear wheel. Front wheel of the C-arm Pry up the side of the C-arm carefully and keep the balance of the C-arm. Loose the screws and remove the wheel according to the bomb drawing below: Replace the new wheel. Move the C-arm and verify that the C-arm can move freely. 8-16 Replacement Rear wheel of the C-arm The FRU part for the rear wheel provides the 2 plates and cable pushers (P/N:5333092). 1. Pry up the side of the C-arm carefully and keep the balance of the C-arm. Remove the spring ring on the center of the wheel. 2. Remove the plate of the wheel. Loose the screws and then remove the cable pusher. 3. Replace the new parts and reassemble the all the parts. 4. Move the C-arm and verify that the C-arm can move freely. 8-17 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual Universal truckle of workstation The workstation has two kinds of the truckle: the universal truckle with brake (P/N: 5343601) and the universal without brake (P/N: 5343599). The FRU part contained the wheel and cable pusher. 1. Pry up the side of the C-arm carefully and keep the balance of the workstation. 2. Loose the nut and remove the truckle. Then replace a new one. Universal truckle with brake (P/N: 5343601) Universal without brake (P/N: 5343599) 3. Move the workstation and verify that the workstation can move freely. 8-18 Replacement 8.3.3. Generator 1. Remove the tube cover. 2. Unplug the cables connected to collimator. Unscrew the four screws that secured the collimator and remove it. 3. Disconnect the cables. Loosen the screws and replace the generator. Torque to 10.1Nm during installation 4. Reassemble the collimator. Start the system. 5. Perform calibration procedure in chapter5. 6. Shut down the system. 7. Cover the X-ray tube assembly. Fasten the screws with the torque to 0.56Nm. If the X-ray tube has been produced more than 3 months, it should be warm first. 8-19 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 8.3.4. Collimator(with MP1 board) 1. Remove the tube cover. Loosen screws and replace the collimator. 2. Remove the rear cover of the console and the PCB box cover. 3. Take off the collimator control board (MP1 board) and insert a new one. 4. Power on the system; press the semi-transparent shutter close for more than 10s. 5. Check and verify the movement of the leaf is smooth. 6. Select fluoroscopy mode to take exposure. Verify the shutter’s rotation is at the center of the blanking circle. If not, loosen the screws that secure the shutter and adjustment the shutter. 7. Fasten locating screws. 8. Extend the MP1 board with extend board (5326483). Select the radioscopy mode. Adjust the resistor POT303 on the collimator board. Open the collimator leafs to maximum position. The voltage measured on the two poles of the drive motor should be less than 3V. 9. Power off. 10. Connect Iris (see below Fig for reference), and install it on its position but don’t screw down. 11. Take off the bridge gear. Close the IRIS manually, and then power on the system. 8-20 Replacement Take off the Bridge Gear 12. Press the IRIS close Icon for more than 10s, and then adjust the resistor on the IRIS until the motor doesn’t rotate. Keep the motor resting and install the bridge well. 13. Select the manual fluoroscope mode and take exposure. Verify the IRIS field is at the center of the blanking circle. Screw down the fastening nuts. 14. Open the IRIS to maximum and take exposure. Adjust the POT302 on the collimator control board to make the X-ray field in tangent with blanking circle. 15. Place the Beam Alignment Fixture Tool (9 inch) in front of the Image Intensifier, close the IRIS to minimum, take an exposure to measure the minimum field size is less than 45mm, if not repeat the step14 and step 16. 16. Select MAG1 field mode, take exposure and adjust the POT2 to make the X-ray field in tangent with blanking field. 17. Select MAG2 field mode, take exposure and adjust the POT1 to make the X-ray field in tangent with blanking field. 18. Select the radioscopy mode, adjust the resistor POT304 on the collimator board let the IRIS open to maximum position but the voltage measured on the two poles of the drive motor less than 3V. 19. Perform I.I. field size check and calibration (5.6.5), limiting field size check (5.6.6), ABS tracking procedure (5.6.7), resolution check (5.6.8), DAP and dose calibration (3.7.5). 20. Power off and assemble all the covers. 8-21 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 8.3.5. PCBs Collimator control board (MP1 board) Refer to chapter 8.3.4 for collimator control board replacement and calibration. Mainframe Control Board (MCB board) 1. Remove the rear cover of C-Arm console. 2. Unscrew the screws of PCB box cover and remove it. 3. Remove the MCB board and insert a new one. 4. Perform kV (section 5.2), mA (section 5.3) and mAs (section 5.4) check and calibration procedure in chapter 5. 5. Perform ABS Tracking check and adjustment (section 5.6.7) procedure in chapter 5. 6. Perform DAP and dose calibration in section 3.7.5. Filament Control Board (MP4 board) 1. Remove the rear cover of C-Arm console. 2. Unscrew the screws of PCB box cover and remove it. 8-22 Replacement 3. Extend the new MP4 board with extend board (5326483). Perform mA check and calibration (section 5.3), mAs check and calibration (section 5.4) procedure. 4. Remove the extend board. Insert the new MP4 board and lock in place. 5. Perform ABS Tracking check and adjustment (section 5.6.9) procedure in chapter 5. 6. Perform DAP and dose calibration in section 3.7.5. 7. Install the rear cover of C-arm console. Mother board 1. Remove the rear cover of C-Arm console. 2. Unscrew the screws of PCB box cover and remove it. Remove the MP1, MCB and MP4 board. 3. Unscrew the screws and remove the PCB box. 4. Unplug all cables connected to the motherboard and then remove the metal cover. 5. Loose the screws and replace a new mother board. 6. Reassembly the metal cover. Connect the cables according to the label of the cable and the mark on metal cover. 7. Install the PCB box and insert the MP1, MCB and MP4 board. Install the PCB box cover and C-arm console cover. 8. Power on the system and take exposure. Verify that the system works normally. 8-23 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual kV control board 1. Remove the rear cover of C-Arm console. 2. Unplug all cables connected to kV control board (KJ1, KJ2, KJ3, KJ4, KJ5, KJ6, KJ7). 3. Unscrew the four screws that secured the board. Replace the new kV control board. Connect all cables. 7. Perform kV (section 5.2), mA (section 5.3) and mAs (section 5.4) check and calibration procedure in chapter 5. 8. Perform ABS Tracking check and adjustment (section 5.6.7) procedure in chapter 5. 9. Perform DAP and dose calibration in section 3.7.5. IGBT inverter module 1. Remove the rear cover of the C-arm console. 2. Loose the four screws and remove the shield cover. 3. Disconnect all cables connected to IGBT board and the cables to the fan. 8-24 Replacement Remain the screws on the board as below after disconnect the cable. Be careful not to break the pins. 4. Loose the screws that secured the IGBT module and replace a new one. 5. Connect all cables to IGBT module according to the labels on the cable and the mark on board. (Note: C2 to M1,C1 to P1,C4 to M2,C3 to P2,IGBT+ to P2, IGBT- to N2, yellow line to T1, black line to T2) 6. Reassembly the shield cover and the rear cover of console. 7. Power on the system. Take exposure and verify the system works normally. Power Distribution Board (PDU) 1. Power off the system and disconnect C-arm’s AC plug from the AC receptacle. 2. Remove the covers of console. 3. Disconnect the cabling (PJ1, PJ3, PJ4, PJ5, PJ6, P1) from the PCB board. 4. Remove screws of PDU board. Note: The nylon pillar washer may fall off. 5. Remove the PDU board. 8-25 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 6. Put the insulation washer and new PDU board on position and tighten the screws. 7. Plug the wires (PJ1, PJ3, PJ4, PJ5, PJ6, P1) in the corresponding socket. 8. The default power supply is AC 220V power input. If your power supply is 110V, adjust the jumpers (PJ9 and PJ10) according to wiring diagram. Refer to chapter 3.3 for details. 9. Reinstall the covers of console and restart system to confirm system can power on and take exposure.Check all functions can work normally. Up-down Drive Board 1. Power off the system and disconnect C-arm’s AC plug from the AC receptacle. 2. Remove the covers of console. 3. Disconnect the cabling (J1, J2, J3) of up down drive board. 8-26 Replacement 4. Remove four screws that secure Up-down drive board to chassis. Notice that there are four pillar washers behind the board. 5. Remove old up-down drive board. 6. Install replacement up down drive PCB. Plug the cables to corresponding connectors (J1, J2, J3). 7. Reinstall the covers. Restart system and press lift and down vertical column switches to verify. UPS control board 1. Remove the rear cover of the workstation. 2. Disconnect all cables connected to UPS control board. 3. Loose the screws that secured the board. Remove the board and replace a new one. 4. Functional check: Power on the system. After the booting up process complete, unplug the AC power cord. Verify that the UPS can supply power to workstation until the system can shut down completely. Control panel (including membrane, display board and support board) 1. Remove the rear cover of the C-arm. Unscrew the three screws and open the package box. 2. Disconnect all cables connected to control panel. 3. Loose the screws that secure the control panel and remove the metal shield strips. Then remove the control panel. 4. Replace a new control panel and connect the cables. Install the C-arm cover. 5. Functional check: Power on the system. Pressing the buttons and verify that relative indicator can light. 8-27 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 8.3.6. Parts in Computer and Peripheral Perform the procedures below to replace the parts of computer. 1. Remove the rear cover of the workstation. Unplug the cables from the computer. 2. Loosen the screws and disassemble the network connector from the computer. 3. Loosen the two screws of the computer cover. Lift up and remove the cover. 4. Remove the baffle in the computer. 5. You can replace the FRU parts (such as the hard disk, display card, Memory Bank, mother board, image grabber card and Chassis Power) in the computer. 8-28 Replacement Chassis Power Image Grabber card Mother board Display Card Memory Bank Hard disk NOTE Cut off the binding tie before removing the memory bank. And replace a new one to secure the memory bank after the replacement. Grabber card shall not be installed in the slot beside Display card. There are two hard disks in the computer. One is data disk, and the other is system disk. During replacement of the hard disk, please identify the disk by label on the disk. The labels on one end of the SATA data cables, which marked “SYSTEM” or “DATA”, are used to connect the cable to the corresponding disk. The other ends of the SATA data cables are connected to SATA ports on the mother board. Connect system SATA cable to SATA1, data SATA cable to SATA2 and DVD ROM SATA cable to SATA4. After replacement of either hard disk, you should reinstall both OS and Application software. Refer to section6.3.1. SATA system SATA data SATA ports 8-29 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual Functional check: Power on the system. After login the Patient information screen, enter the patient information and verify that you can enter normally. Create a new exam and take exposure. Verify the system can work normally and the image will display on the left monitor. If you have replaced the SYSTEM hard disk and backup the user data, you should also verify that the original user data and images are remain in the system. Peripheral According to the drawing attached to the computer to install the mouse (connect to port2), keyboard (connect to port3) and DVD RW (connect to 16 and 17). After replacing the mouse, power on the system and move the mouse. Verify that the mouse can move freely. After replacing the keyboard, power on the system. Use the keyboard to enter words to Patient information screen to verify the keyboard. After replacing the DVD RW, power on the system. Perform CD/DVD check in section 3.6.2. 8-30 Replacement 8.3.7. Exposure Indicator Perform the procedures below to replace exposure indicator: 1. Unscrew the 2 screws on the covering strip. Remove the strip. 2. Unplug the cable connected to the indicator. And then remove the four screws secure the support sheet metal of the indicator. 3. Loose the three screws and then you can remove the exposure indicator and replace a new one. 4. Power on the system and take exposure. Verify that the exposure indicator lights during exposure. 8-31 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 8.3.8. Monitors Perform the procedures below to replace the monitors. 1. Loosen the screw and remove the monitor receptacle access cover. Pull out the two cables. Covering strip 2. Remove the covering strip of the exposure indicator wiring. 3. Loosen the screws of the block that secure the cables. And then loosen the screws of the sheet metal and remove it. Remove the sheet metal 4. Remove the sheet metal of the exposure indicator support. 5. Unscrew the four screws on the monitor and remove the monitor. 6. Install the new monitor and reset all parts and cables. 7. Power on the system. The left monitor of workstation will display GE logo screen. The right monitor will enter into the PATIENT INFORMATION Screen automatically. Perform the brightness and contrast adjustment in section5.8 if necessary. 8-32 Replacement The video cable (P/N: 5333061) is used for troubleshooting. Disconnect the DVI cable from the left monitor. Connect the CCU V4 and left monitor VGA interface with the video cable. Verify if there is image displayed on left monitor. 8.3.9. CCD Camera with CCU Dangerous voltage levels are present when covers are removed from the C-arm. WARNING CAUTION To prevent ESD damage to both the old and the new CCD Camera and CCU, make sure that you are grounded with a properly functioning write strap before handling any ESD sensitive electronic components. NOTE CCD and CCU is one set (P/N:5330063). If one component fails, you have to replace both CCU and CCD together. Step 1. Replace CCD Camera 1. Power off the system. 2. Position the C-arm for easy access. 3. Remove the I.I. back cover. 4. Disassemble Camera cable plug-in port. 5. Disconnect the Camera Head Cable from the Camera Head by unscrewing 2 Camera Cable securing screw. 6. Remove the EMI Shield by unscrewing 6 EMI Shield Securing screw. 7. Loosen 4 Camera alignment screws. EMI Shield Securing Screw Camera Securing Screw Camera Head Cable Camera cable plug-in port disassembled EMI Shield 8-33 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual Camera Alignment Screws (there are 4 screws with 90 degrees apart) 8. Unwrap and prepare new camera to be assembled immediately in the next step. 9. Remove 3 Camera Securing Screws, and remove the old Camera from the I.I. NOTE Be careful not to touch the camera lens or I.I. output lens. 10. Assemble the new Camera on the I.I, and tighten 3 Camera Securing screws. 11. Tighten 4 camera adjustment screws with modest torque. 12. Connect the Camera Head Cable. Step2. Replace CCU 1. Power off the system. Plug out the power cable. 2. Remove the Front and Rear Covers of the Mainframe. 3. Disconnect all the cables on the CCU (V3-FrameSync, CHB-Video, DB9, DB25, 24V Power). 4. Unscrew the 3 CCU Securing Screws. 3 CCU Securing Screws 5. Slide the CCU to the left, and pull out the CCU to remove from the Mainframe. 6. Remove the CCU Securing Bracket from the old CCU, and assemble it to the new CCU. 8-34 Replacement 7. Open the new CCU cover. CCU Securing Bracket CCU Cover opened 8. Check the jumper settings on the CCU. N30 PWR20 NDR ADV0 1 1 2 2 3 J53 J6 J8 1 2 J7 1 2 R61 R52 R47 R48 J4 R10 1 R10 0 Parameter CODE SHADING ENABLE J4 AUTO WTH J5 AUTO BLK J6 KV CONTROL MODALITY J7-J8 R84 R79 R10 6 1 2 3 DESCRIPTION It is used to enable shading regulations (J4 ON: position 1-2, J4 OFF: position 2-3) It is used to enable the Auto White Level. (J5 ON: position 1-2, J5 OFF: position 2-3) It is used to enable the Auto black Level. (J6 ON: position 1-2, J6 OFF: position 2-3) Setup Criteria J4 ON: position 1-2 J5 OFF: position 2-3 J6 OFF: position 2-3 Controls the KV control modality. J7: position 2-3 (J7-J8 UP/DOWN mode: position 1-2, J7-J8 ANALOG mode: position 2-3) J8: position 2-3 9. Assemble the new CCU (with CCU cover open) back to the mainframe. 10. Connect the cables back to CCU (V3-FrameSync, CHB-Video, DB9, DB25, 24V Power). 8-35 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual DB25 24V Power CHA DB9 CameraHead V3 FrameSync CHB V4 11. Plug in the system power cable, and power on the system. Step 3. Calibrate the CCU A. Black level setting Parameter CODE DESCRIPTION Setup Criteria BLACK LEVEL R101 Ad just black level pedestal (BOTTOM BLACK). Regulate the pedestal to 30mV respect referring video level 40~60mV from CHA a. Disconnect DB 25 connector from the CCU. b. Measure Video Output voltage in Channel A (CHA) with Oscilloscope. This is DC signal. Use vertical precision 40msec/div. c. Adjust the R101 potentiometer in the CCU, so that the Video Output voltage becomes 40~60mV from CHA. B. AutoKV Level and Window Parameter CODE DESCRIPTION Setup Criteria AUTO KV WINDOW R106 Increase or decrease the sensibility of the automatic KV control. This feature is very useful in according to adapt the CCD camera N33 for any kind of X-ray generator Anti-clockwise maximum limit (all the way to the left) AUTO KV LEVEL R79 Set the value of AUTO KV Adjust to get –80~0mV when there is no x-ray 1. Disconnect DB 25 connector from the CCU. 2. Measure the kV+ signal at Pin1 of DB25. 8-36 Replacement +KV -KV ND FILTER AUTO OFF NOT USED NOT USED NOT USED ROI INVH FREEZE-A LIH X16 FILTER X8 FILTER 1 1 2 3 1 1 4 5 6 7 8 9 10 11 12 13 GND ROT ROT 1 HALF GAIN 1 NOT USED 1 2 2 2 2 2 2 NOT USED NOT USED DRF INVV FREEZE-B X4 FILTER X0 FILTER 3. Adjust R106 (AutoKV Window) potentiometer all the way to the left (anti-clock-wise). 4. Adjust R79 (AutoKV Level) potentiometer, so that the KV+ signal (average) becomes –80~0 mV. NOTE From here, follow the whole procedures in Section 5.6. Beam Alignment Procedure. 8-37 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 8.3.10. Image Intensifier with power supply Perform the procedures below to replace the image intensifier with power supply (P/N: 5330059). 1. Position the C-arm for easy access. Remove the I.I. back cover. Remove CCD camera according to the procedure in section 8.3.9. 2. Loose the four screws that secured the image intensifier and remove the image intensifier. 3. Replace a new I.I. with power supply. Reassemble the I.I and camera. 4. Perform section 5.6 Beam alignment procedure. NOTE There’s another FRU for I.I. power supply (P/N: 5330061). During the replacement of the power supply, replace the new power supply after step2. 1. Disconnect all cables connected to the power supply. Loose the screws on I.I. back cover. 2. Replace the new power supply. Connect the cables and reassembly the I.I. cover. 3. Perform section 5.6 beam alignment procedure. 8-38 Replacement 8.3.11. UPS 1. Remove the rear and front covers of the workstation. 2. Loose the screws that secured UPS assembly. 3. Disconnect the power cable connected to UPS. Use the handle to remove the UPS. 4. Replace a new UPS and reassemble the parts. Connect the cable. 5. Plug the UPS battery connector. 6. Connect the interconnect cable to C-arm. Plug the power cord into appropriate AC receptacle. Voltage increase Power on indicator Voltage Decrease Test Overload On Battery Indicator Replace battery Off 7. Press and hold UPS “test” button for several seconds to initiate a self-test. The workstation will start up and enter BIOS. There will be a message to inform that there’s no AC power and need to shut down. 8. Press “off” button to turn off the UPS. 9. Power on the system. Verify that the system can power on normally. Power off the system. Verify that the system can shut down with no error. 10. Install all the covers of the workstation. 8-39 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 8.3.12. Misc Parts Rectifier Bridge 1. Remove the rear cover of the C-arm. Remove the kV control board according to 8.3.5. 2. Disconnect the cables connected to the rectifier bridge. 3. Loose the screw and replace a new part. 4. Plug the cables to the relative jacks. AC _ + AC 5. Reassemble all the parts. 6. Power on the system and take exposure. Verify that the system can work normally. Drive Power transformer 1. Remove the rear cover of the C-arm. Remove the kV control board according to 8.3.5. 2. Cut off the binding tie. Disconnect the wires of the transformer, which are connected to J2. 3. Loose the screws and replace a new transformer. Connect the wires and bind the wires with the binding tie to make a good layout. 4. Reassemble all the parts. 5. Power on the system and take exposure. Verify that the system can work normally. 8-40 Replacement Main Transformer 1. Remove the rear cover of the C-arm. Unscrew the three screws and open the package box. 2. Cut off the binding tie. Disconnect the wires of the transformer, which are connected to J1 and J2. 3. Loose the secure screws and remove the transformer. 4. Replace a new one. Connect the wires and bind them with binding tie to make a good wire layout. 5. Power on the system and take exposure. Verify that the workstation and C-arm complete software boot and initialization with no errors reported on their displays. Select the film mode, take exposure with 80mAs, 110kVp. Verify that the system can work normally. Start Up transformer 1. Remove the rear cover of the C-arm. Unscrew the three screws and open the package box. 2. Cut off the binding tie. Disconnect the wires of the transformer, which are connected to PDU board PJ4 and ground. 3. Loose the secure screws and remove the transformer. 4. Replace a new one. Connect the wires and make a good wire layout. 5. Power on the system. Verify that the workstation and C-arm complete software boot and initialization with no errors reported on their displays. 8-41 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual DC Power Supply 1. Remove the rear cover of the C-arm. Unscrew the three screws and open the package box. The parts are on the back of the package. DC power supply +15V, -15V and +5V (P/N: 5331598) DC power supply +24V and +5V (P/N: 5331599) 2. Disconnect all cables connected to the power supply. Loose the screws and replace a new part. 3. Connect the cables according to the labels. Reassemble all parts. 4. Power on the system. Verify that the workstation and C-arm complete software boot and initialization with no errors reported on their displays. DC bus capacitor 1. Remove the rear cover of the C-arm. Unscrew the three screws and open the package box. The part is on the back of the package. There are two capacitors here but only one in FRU kit. Please identify the trouble for the part to determine the quantity of FRU parts. DC bus capacitor CAUTION Do not touch the capacitors unless power has been completely removed and they have been discharged. 2. Disconnect the cables. Unscrew the secured screw and remove the capacitor. 3. Replace a new one. Reassemble all the parts. 4. Power on the system and take exposure. Verify that the system can work normally. 8-42 Replacement Resonant Capacitor and DC bus fuse 1. Remove the rear cover of the C-arm. Unscrew the three screws and open the package box. 2. Disconnect the cables connected to the resonant capacitor (P/N: 5329281) or DC bus fuse (P/N: 5329279). Loose the screws and replace a new one. Resonant capacitor DC bus fuse 3. Power on the system and take exposure. Verify that the system can work normally. Breaker Brivo OEC850 provides 110V breaker (P/N: 5331606) and 220V breaker (P/N: 5331605). 1. Remove the rear cover and front cover of the C-arm. Unplug the cable connected to the circuit breaker. 2. Loose the screws and remove the breaker. Then replace a new breaker. 3. Connect the cables to the breaker and reassemble the parts. 4. Power on the system. Verify that the workstation and C-arm complete software boot and initialization with no errors reported on their displays. 8-43 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual C-arm Power filter There are two power filters in the C-arm console. One is behind the kV control board. You should remove the kV control board first. The other is on the base near the breaker. You should remove the rear and front covers of the C-arm console first. Connect the cable according to the schematic on the filter: After the replacement, power on the system and take exposure. Verify that the system can work normally. 8-44 Replacement Power on Indicator 1. Remove the rear and front covers of the C-arm console. 2. Unplug the wires connected to the power on indicator. 3. Remove the indicator and replace a new one. 4. Connect the AC cord to the socket. Verify that the power on indicator will light. Workstation Power filter 1. Remove the workstation rear cover. Remove the UPS control board first. Workstation power filter 2. Unplug the cable connected to the filter. 3. Loose the screws and remove the filter. Replace a new part and connect the cable according to the schematic on the filter. 4. Reassemble the parts. Power on the system. Verify that the workstation and C-arm complete software boot and initialization with no errors reported on their displays. 8-45 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual Workstation Replay Loose the screws and remove the mounting. Loose the screws and unplug the wires connected to the relay mounting. Replace a new one. Power on the system. Verify that the workstation and C-arm complete software boot and initialization with no errors reported on their displays. Shut down the system and verify the system can shut down normally. Interconnect cable Unscrew the sleeve of the interconnect cable. Cut off the binding tie. Unplug the wires of the cable from the socket. And then draw the cable out. Replace a new cable. Insert the wires and make a good wire layout. Power on the system. Verify that the workstation and C-arm complete software boot and initialization with no errors reported on their displays. Shut down the system and verify the system can shut down normally. 8-46 Replacement Grid Loose the screws and remove the grid. Replace a new one. Notice the circle mark on the grid for the direction. Fuse kit The kit contains 10 kinds of fuse. You can choose the fuse to replace according to the requirement. Ref. FUSE5, FUSE6 Part number Description 5331602 Can be used 5330588 ASM, Install plate assebmly, EVR 5330588 ASM, Install plate assebmly, EVR Misc, fuse model 6.3A, EVR FUSE3, FUSE4 F5,F9 F11 F3,F12 F6,F7,F10 F8,F13,F14 F1,F2,F4 5331601 MISC, FUSE MODEL 1A, EVR 5326482 PWA, mother baord, EVR 5347003 FUSE,Circuit Protection,fast-acting Blow, Long Time Lag, 5X20mm,250V 0.5A 5326482 PWA, mother baord, EVR 5347002 FUSE,Circuit Protection,fast-acting Blow, Long Time Lag, 5X20mm,250V 1A 5326482 PWA, mother baord, EVR 5346999 FUSE,Circuit Protection,Fastacting Blow, Long Time Lag, 5X20mm,125V 5A 5326482 PWA, mother baord, EVR 5347001 FUSE,Circuit Protection,fast-acting Blow, Long Time Lag, 5X20mm,125V 4A 5326482 PWA, mother baord, EVR 5347000 FUSE,Circuit Protection,fast-acting Blow, Long Time Lag, 5X20mm,250V 2A 5326482 PWA, mother baord, EVR 5346998 FUSE,Circuit Protection,Slow Blow, Long Time Lag, 5X20mm,250V 10A 5326479 PWA, power distribution board, EVR 5326476 PWA, up-down drive board FL_L,FL_N,FL_L1,FL_N1 5337466 FUSE1,FUSE2 5337461 5mm x 20mm Fuses 250V .25A Time Lag _Slo-Blo 5mm x 20mm Fuses 250V 3.15A Time Lag_Slo-Blo 8-47 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 8.3.13. Linear Actuator 1. Remove the C-arm console covers. Rotate the C-arm to the horizontal position. 2. Loosen 2 screws from horizontal brake handle and remove the handle. 3. Remove the screws of the cross arm cover and remove the cover. 4. Loose the screws and remove the rear plate. Remove the pin in the shaft. 8-48 Replacement 5. Draw out the C-arm slowly. Use some things to block up the C-arm. Loose the screws that secure the cable and pull the cable long enough for the toppled C-arm console. And then topple the Carm console. 6. Remove the cover under the linear actuator. And then remove the pin. 8-49 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 7. Unscrew the nut on the top end of the axis. Open the package box and remove the side cover. Screw the M4 screw to the hole and then draw the pin out. 8. Unplug the J3 from the up down drive board. Cut off the 2 wires. Cut off the binding tie and then draw out the cable from the hole. 9. Draw out the linear actuator from the bottom. 8-50 Replacement 10. Replace a new linear actuator and reassemble the parts. Plug the wire into the connector. And then insert the connector to J3 of the up down drive board. 11. Insert the pin with M4 screw into the hole and check if the pin is in the axis of the linear actuator. Unscrew the M4 screw and tighten the nut on the hole. Lock the pin on the bottom of the linear actuator and put the cover back. 12. Lift the C-arm and reassemble all the parts. 13. Connect the interconnect cable and power on the system. Press the up and down key on control panel and verify that the C-arm can rise and drop freely. 8.3.14. Switch Hand switch 1. Remove the rear and front cover of the C-arm console. Disconnect the cable from the hand switch. 2. Loose the screw that secured the hand switch cable. 3. Remove the hand switch and replace a new one. 4. Power on the system. Press the hand switch to take exposure. Verify that the image will display on the left monitor. 8-51 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual One pedal Footswitch Insert the footswitch to the connector. Power on the system. Press the footswitch to take exposure. Verify that the image will display on the left monitor. Emergency Switch 1. Remove the rear and front cover of the C-arm console. Disconnect the cable connected to mounting of the emergency switch. 2. Loose the screws and remove the base and switch. Then replace a new one. 3. Power on the system. Press the emergency switch, vertical column operation will cease and Xrays will be disabled. Rotate as arrow indication to release the emergency switch. You can continue to use the system. 8.3.15. Others Please refer to chapter3 for the replacement of these FRU parts. Part Number Part Description Section Number 5333060 Cable, 110V Power, EVR 3.5.1 5331651 Cable, 220V Power, EVR 3.5.1 5333094 PLASTIC, SKIN SPACER 30CM,EVR 3.7.6 2418430 Component, UP-D897 Printer, EVR 3.7.3 5330067 Component, UP-990AD Thermal Printer, EVR 3.7.3 5364175 ASM, LASERAIMER KIT IN TUBE, EVR 3.7.1 5332898 Component, Video distributor for external DVI video output, EVR 3.7.2 8-52 Replacement 5330473-01 ASM, LASER AIMER, 9 INCH ENGLISH WITH ALL LANGUAGES SUPPLEMENT 3.7.1 5344737 ASM, DOUBLE FOOT SWITCH,EVR 3.7.8 5241505 DAP chamber and adjustment tool 3.7.5 8-53 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 8-54 Chapter9. Periodic Maintenance Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 9.1. Overview This procedure describes how to conduct performance checks and maintenance procedures. Use the procedure in conjunction with PM checklist in section 9.2. Follow the procedures in the order they appear here and record all required information on the checklist. Serious injury and property damage can result from incorrectly performed service procedures. Observe all operating and safety procedures in this document. WARNING 9.1.1. Procedures should be performed by service personnel specifically trained by GE HUALUN Medical Systems, Inc. to calibrate the Brivo OEC 850 C-Arm and Workstation. Safety Ingress of Fluids WARNING The system must never be operated or stored in locations where conductive fluids, like water and saline solution, might spill on the equipment. Always unplug the AC power cable from the wall outlet before cleaning the equipment. Do not allow water, soap, or other liquids to drip into the equipment and cause short circuits, electric shock and fire hazards. Unauthorized Modifications Under no circumstances should the safety interlock in the system be bypassed, jumped, or otherwise disabled. NOTE All GE Healthcare systems comply with International Electro Technical Commission safety standard IEC-60601. Do not connect any external device to the system that does not meet the requirements of IEC-60601. Only devices provided or approved by GE HUALUN Medical Systems, Inc. should be connected to the system. Motorized Mechanical Operation The Vertical Column is motorized and should be observed continuously during operation to avoid pinching or colliding with people and object. If covers are removed, use extreme care when operating motorized features. Do not carelessly place objects on the equipment or bump or lean against the equipment. Do not wear loose clothing that may be caught by mechanical mechanisms. Keep hands and fingers clear of motorized equipment while the motors are in operation. Electrical Shock WARNING 9-2 This system can generate lethal voltages. Practice safe electrical testing procedures when performing periodic maintenance procedures. Periodic Maintenance After taking X-rays, the high voltage cables can retain a lethal charge, even if you power down the system. Even though the contacts are recessed, high voltages can arc several inches from their terminals if the cables are removed from the connector wells. Use caution when disconnecting high voltage cables even when the power is turned off. If you remove these connections, immediately discharge their contacts against the high voltage tank case (ground). WARNING X-radiation Exposure The X-ray tube assembly produces X-radiation when energized. Never operate this device without X-ray shielding in place. Use lead shielding and draping to protect personnel. Lead aprons, radiation monitors, and appropriate radiation shields must be utilized for the protection of all personnel in the vicinity while performing tests. Living human anatomy should never be used as a phantom or demonstration aid. Do not produce radiation in hallways. WARNING Many of the PCB's in this system contain components, which are sensitive to ElectroStatic Discharge (ESD). Observe ESD safety procedures. CAUTION 9.1.2. Tools and Test Equipment In addition to standard service tools and test equipment, the following special tools and test equipments are required to complete the PM procedure. Standard Tool Item Tool 1 Oscilloscope Tektronix 2236 or equivalent 2 Digital Volt-Ohm-Meter 3 Dosimeter 4 Spatial Resolution Tool 5 10’’×12’’ Film 6 kVp meter 7 Lead Apron Special Tool Item Tool GE part number 1 PWA, MCB extend board, EVR 5326478 2 UNIVERSAL BEAM ALIGHMENT TOOL ASSEMBLY 00-878105-02 3 9’ target for Laser Aimer 00-878223-02 4 Three copper sheets, each 1mm thick 00-877682-01 5 PWA, extend board, EVR 5326483 9-3 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 9.2. PM Checklist Brivo OEC 850 PM Checklist Administrative Information Medical Facility Information Hospital or Clinic Name: Address: State: Postal Code/Zip: Contact Phone: Field Service Engineer Information FSE name: Employee SSO: SO Number: Installation Date: Region ID number: City: Country: Contact Person: Department: System Configuration Workstation Software Version: Serial Number: MCB Software Version: Service ID: Safety Inspection Antistatic Drag-wires Electrical Plug and power cord Footswitch cable and pins Ground Continuity Interconnect Cable and Connector PC Clean Yes No System Function Checks Power On Checks Pass Fail C-Arm Checks C-Arm Controls: Pass Fail Key Switch: Pass Fail Mechanical Movement: Pass Auto Technique Tracking Copper Filters Specification (kVp) Measured (kVp) Fail Image Resolution Adjusted Mag Mode (Field Size) Specification (LP/mm) Measured (LP/mm) Adjusted 1 64 ±4 Yes No NORM (9”) ≤ 2.2 Yes No 2 74± 4 Yes No MAG1 (6”) ≤ 3.0 Yes No 3 82 ± 4 Yes No MAG2 (4.5”) ≤ 3.5 Yes No Workstation Checks Pass Fail Dose Checks Dose rate Measured as found: _______mR/min No adjustment necessary (≤4.0±0.3 mR/min) DAP calibration Radiographic Film Beam Alignment 9-4 Measured if adjusted: _______ mR/min Periodic Maintenance Mag Mode NORM(215 ±8) MAG1(157 ±8) MAG2 (119 ±8) Displayed Image Diameter (mm) X-ray Generator Accuracy Tests kV Accuracy (± 5%) mA Accuracy (± 9%) Normal Fluoro: 66kVp:_______, 99kVp: ________, 110kVp:________ Digital spot: 66kVp:_______, 99kVp: ________, 110kVp:________ Radiography: 55 kVp@1mAs :______, 55 kVp@2mAs: ______, 110 kVp@2mAs: ______ Normal Fluoro: 0.1mA@45kVp:________, 0.8mA@55kVp:_______, 1.8mA@60kVp:_______, 3.5mA@80kVp:________, 4mA@110kVp:________ HLF: 0.2mA@45kVp:_______, 1.5mA@50kVp:_______, 3.8mA@60kVp:_______ 7.0mA@80kVp:_______, 10.0mA@60kVp:______, 12mA@55kVp:________ Digital Spot: 1mA@45kVp:_______, 4mA@60kVp:________, 8mA@80kVp:________, 12mA@110kVp:________,16mA@80kVp:_______ 40kV, 80mAs:______ mAs Accuracy(±8%) 70kV, 2mAs: _______ 110kV, 1mAs:_______ Reporting Install Equipment Covers Reporting complete Yes Yes No No Calibrated Tools List Tool Name Tool Number Calibration Date Comments FSE and Customer sign and date this section when the PM has been completed. Date Field Service Signature Customer Signature 9-5 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 9.3. Administrative Information Medical Facility Information: Enter all information about the medical facility where the system is installed. Field Service Engineer Information: Enter Field Service Engineer name, Region ID number and Employee ID number. System Configuration: Complete each field in the System Configuration section. This section identifies specific information about the system being maintained. 9.4. Safety Inspection Follow this procedure to inspect system components. Look for loose, damaged, or missing parts. Check each component for proper operation. WARNING Electrical circuits inside the equipment use voltages that are capable of causing serious injury or death from electrical shock. Use appropriate precautions. If the system has power applied, power off the system and unplug the C-Arm’s AC power cord from AC outlet. Remove C-arm and workstation covers as needed. 9.4.1. Antistatic Drag Wires Check the system’s antistatic drag wires. There is one suspended below the workstation and one underneath the C-Arm. Both wires must securely attach to the system and not be damaged or encumbered by debris. 9.4.2. Electrical Plug and power cord Inspect the C-Arm’s AC power cord and AC line plug for damage and missing parts. Make sure all wiring insulation is intact. Ensure that there are no broken or frayed wires. Make sure grounding pin is present on AC line plug, and that all conductors on plug are secure and in good condition. WARNING 9.4.3. Some devices such as high voltage cables and electrolytic capacitors can retain a dangerous static charge for long periods after power has been removed. Do not touch these components unless power has been completely removed and they have discharged. Interconnect cable and Connector Check the interconnect cable for damage or other problems. Verify that connector on cable mates well with the connector on C-Arm and that there are no bent or missing pins. Make sure the strain relief attaches securely to both the interconnect cable and connector. 9-6 Periodic Maintenance 9.4.4. Footswitch cable and pins Inspect footswitch cable and verify that the cable, connector and pins are not damaged. 9.4.5. Ground Continuity Perform the ground continuity test described below. WARNING 1. Do not perform this continuity test with the AC plug connected to a power receptacle. Verify continuity between the following: From Pin 4 of the Footswitch Connector 2. To Screw on the bottom of the Footswitch Spec < 0.5 Ω Connect the Interconnect Cable to the C-Arm and verify continuity between the following: From To Spec Screw on the top left corner of the WorkStation AC Power Plug Ground Pin < 0.5 Ω Screw on the tube cover AC Power Plug Ground Pin < 0.5 Ω Screw on the bottom of the Footswitch AC Power Plug Ground Pin < 0.5 Ω Record only the highest resistance on the PM check list. 9.5. PC Clean 1. Remove the workstation cover. 2. Unplug the cable connected to computer. Take the computer out of the workstation. 3. Remove PC cover 4. Clean the PC outside and inside. 5. Recover the computer cover and put it back into the position. Plug the cable to PC. Recover the workstation cover. 9.6. System Function checks Check the following areas of the C-Arm and workstation for proper operation. 9.6.1. WARNING Perform Power On Checks Observe safety procedures when operating motorized features. Perform the following steps with the system powered up and normally booted. 9-7 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 1. Connect the integrated cable in the C-Arm connector and lock it. Connect the Footswitch cable to the C-Arm. 2. Plug the AC power cord into the receptacle. 3. Press the system on key located on the C-Arm control panel. Verify that the workstation and C-Arm complete their software boot and initialization with no errors reported on the workstation and C-Arm displays. Mechanical Movement Test Refer to section 3.6.1 for mechanical inspections and checks. 9.6.2. C-Arm Checks C-Arm Controls Perform the following C-Arm control checks: WARNING Some of the following procedures produce X-rays. Take appropriate precautions. 1. Take X-ray exposure and verify the following Image Orientation functions: A. Image rotation key rotates the image clockwise and counter-clockwise. B. Image Flip key inverts and re-inverts left monitor image vertically. C. Image Flop key inverts and re-inverts left monitor image horizontally. 2. Press the field size key repeatedly, verifying ability to select any of the three available field sizes: NORM, MAG1 and MAG2. 3. Press each of the following collimator switches while X-ray exposure. Verify each of the following collimator functions: A. Collimator iris opens/closes. B. Collimator semi-transparent leaves open and close. C. Collimator semi-transparent leaves rotate. 4. Press kVp and mA keys and verify that the technique can be adjusted manually. 5. Press and hold ALARM RESET key for approximately 2 seconds. Verify fluoro time displayed on the C-arm control panel resets to zero. 6. Check HLF mode as follows: A. Cover the Image Intensifier with the lead aprons. 9-8 Periodic Maintenance B. Take a normal fluoro shot in order allow the kV level to stabilize. C. Select HLF mode via control panel and take a high-level fluoro shot. D. Verify that the audible tone beeps at twice the normal rate. Verify that the mA is driven higher than the normal fluoro at the same kV value. E. Leave lead aprons in place for next step. 7. Check HLF Pulse Mode as follows: A. Select PULSE mode via the C-arm control panel. Select a pulse rate of 4 PPS. B. Take a high-level fluoro shot. C. Verify that the audible tone beeps at twice the normal rate and the X-ray indicator flashes at 2 times/3 seconds. Verify that the mA is driven higher than normal Fluoro. D. Leave lead aprons in place for next step. 8. Assure correct Digital Spot function as follows: via control panel. A. Select DIGITAL SPOT B. Take a digital spot shot. Verify fluoro exposure automatically terminates and image automatically saves to hard drive. C. Remove the lead aprons from the Image Intensifier. 9. Auto Technique Tracking A. Select Auto Fluoro mode and the NORM field size via control panel. B. Open the collimator Iris and leaves completely. C. Place copper filters on the collimator and take exposure. Verify that the kVp tracks within the range indicated in table below. Copper Filter kVp range 1mm 2mm 3mm 64kVp±4kVp 74kVp±4kVp 82kVp±4kVp D. Remove all copper filters. If the kVp is not in the range, refer to 5.71 for calibration. 10. Image Resolution A. Using the Converging line pairs/millimeter (lp/mm) tool on the Image Intensifier. Verify the resolution in lp/mm is equal to, or greater than the following values: Mag Mode (Field Size) NORM (9’’) Resolution (lp/mm) ≥ 2.2 MAG1 (6’’) MAG2 (4.5’’) ≥ 3.0 ≥ 3.5 B. Record test results on PM checklist. If the resolution check fails, refer to section 5.6.8 for Camera Focus calibration. 11. Verify Film mode as follows: 9-9 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual A. Select Film mode . B. Take a 50 kVp 80mAs shot and verify that the audible tone beeps are heard after the exposure and no errors are displayed. X-ray Key/Switch Functional Test Perform the following test to verify that the system’s X-ray and key switches are operating satisfactorily. WARNING This procedure produces X-rays. Take appropriate precautions. 1. Press Place the X-ray keyswitch in STANDBY position ( ). Press handswitch and verify that no Xrays are generated. Press Vertical lift button and verify that vertical lift column is not operational. ). Press handswitch and verify that no X-rays are 2. Place X-ray keyswitch in XRAYOFF position ( generated. Press vertical lift button and verify the vertical lift column is operational. ). Press handswitch, footswitch and vertical lift button to 3. Place X-ray keyswitch in ON position ( verify X-ray and vertical lift column are enable. 9.6.3. Workstation Checks 1. Press SWAP ( ) key and verify this function exchanges images between the left monitor and the right monitor. ) key and press 2. Press the SAVE ( Image Directory screen. key. Verify that the left monitor image is previewed in the ) activates the Patient Information screen. Enter patient 3. Verify Patient Information function ( information. Display scheduled exams, display resume exams screen. 4. Verify Image Directory ( dose information. 5. Verify the SETUP ( ) function allows you to review, print and archive stored images and ) function allows access to the Setup screen. 6. Verify ZOOM ( ) function displays a square region of interest (ROI) box and that you can magnify the ROI. 7. Verify NEGATE ( left monitor. ) function reverses the light and dark values on the image displayed on the ) function displays and indicator bar and that the amount of 8. Verify the CONTRAST ( contrast can be increased and decreased. 9-10 Periodic Maintenance 9. Verify the BRIGHTNESS ( ) function displays an indicator bar and that amount of brightness can be increased and decreased. 10. Verify that Auto Contrast/Brightness ( contrast and brightness. ) automatically selects the optimum values of ) function displays an indicator bar and that amount of 11. Verify ENGE ENHANCE ( enhancement level increased and decreased. 12. Press ALT key and the LOGOUT key ( ) at the same time. Verify that it can log the user out of the workstation applications. The default password is “123456”. 9.6.4. Dose Rate Entrance exposure is the amount of radiation available at the entrance point of patient anatomy. Entrance exposure is measured 9" above the surface of the Image Intensifier in the center of the X-ray beam. This measurement is used to represent the average thickness of patient anatomy. 1. Using a dosimeter for the measurements. Place the dosimeter probe on the I.I. grid center. Use 2mm copper to cover the beam path on the X-ray tube. Take exposure in Auto fluoro mode. Dose rate should be within 4.0±0.3 mR/min. 2. Indicate if adjustments were made on the Checklist. 9.7. DAP Calibration DAP Test and Calibration Set Dosimeter as accumulative/maintenance. Put the detector of dosimeter on the center of the grid on image intensifier. Power on the system and create a new exam. Ensure the DAP and Dose value on the right monitor are cleared. Set exposure parameters as 80kV, 10 mAs in radiography mode. Install the cassette holder on image intensifier. Insert a film to cassette holder and press hand switch to take exposure. Record the DAP show value on right monitor and dose value on dosimeter. Get the film and test the diameter of the image. Calculate the circle area of the image on film. DAP calculated value= Dosimeter reading×circular area on film Compare the DAP calculated value with DAP show value on the right monitor. The error should be less than 20%. ERROR= DAPCalculatedvalue − DAPshowvalue DAPCalculatedvalue × 100% 1. Units should be consistent during comparing. NOTE 2. The test should be done after the tube cover installation complete. 9-11 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual If the error above is too large, adjust DAP calibration coefficient to calibrate: Login service tool. Click “Exposure Management” button on main screen. Change the DAP Calibration Coefficient. DAP show value on the workstation right monitor is in direct proportion with the calibration coefficient. Set the coefficient and test DAP value again until the error is less than 20%. Dose Test and Calibration Install the beam alignment tool. Set Dosimeter as accumulative/maintenance. Put the detector of dosimeter on the axis of image intensifier and focus, 30 cm away from grid center. Clear the dosimeter. Create a new exam on workstation and ensure the DAP and dose show value on the workstation are cleared. Set kV/mA value as 110kV/4mA in manual fluoro mode. Open the collimator completely. Take exposure for 3-5 seconds. Record Dose show value on right monitor and dosimeter measured value. Repeat three times and get the average of the dose show value on right monitor and the average of measured value on dosimeter. Calculate the error between show value average and measured value average. NOTE After each test, reset the dosimeter and create a new exam to clear the DAP and dose show value on workstation. ERROR= DoseMeasuredvalue − Doseshowvalue DoseMeasuredvalue × 100% If the error is more than 5%, adjust Dose Calibration Coefficient: Login service tool. Enter “Exposure Management” screen. Change Dose Calibration Coefficient. Dose/Dose rate show value on the workstation right monitor is in direct proportion with the calibration coefficient. Dose Accuracy Test According to the collimator field size settings, adjust the collimator opening size by beam alignment tool. In each opening size test, create a new exam on the workstation. Set the exposure parameters as 45kV, 1.3mA in manual fluoro. Adjust collimator field size. Record dose show value on right monitor of the workstation as D0. Reset the dosimeter. Take exposure at high and lower kV value for 3-5 seconds. Record the dose show value on the right monitor and measured dose value on dosimeter. Calculate dose value on the right monitor of the workstation. @60kV, 1.3mA: Dose value on workstation=D1-D0 (D1: Dose show value on right monitor after exposure @60kV, 1.3mA) @110kV, 4mA: Dose value on workstation=D2-D1 (D2: Dose show value on right monitor after exposure @110kV, 4mA) Calculate the error between the dose value on workstation and measured value on dosimeter. ERROR= DoseMeasuredvalue − Dosevalue(onworkstation) DoseMeasuredvalue × 100% The error should be less than 30% in every state. NOTE 9-12 After each test, dosimeter must be cleared. Create new exam to ensure DAP and dose show value on workstation be cleared. Periodic Maintenance Collimator field size 45mm-43mm 110-120mm 140-150mm Largest size NOTE 9.8. kV/mA Dose value (mGy) Dose measured value on dosimeter (mGy) Error 60kv/1.3mA 110kv/4mA 60kv/1.3mA 110kv/4mA 60kv/1.3mA 110kv/4mA 60kv/1.3mA 110kv/4mA The field size in the form should be measured by field size measure tool. Radiographic Film Beam Alignment Test Field Size Verification 1. Select relative field size, open the collimator to the maximum, and take an exposure. 2. Read the BAFT tick mark on the boundary of the image. The size of the image should be within the range of the values below. Mag Mode NORM MAG1 MAG2 Displayed Image Diameter (mm) 215 ±8 157 ±8 119 ±8 If the requirement is not met, you must perform I.I. Field Size Calibration in 5.6.5. 9.9. X-ray Generator Accuracy Tests These tests measure the kVp accuracy of the system. Complete the X-ray Generator Accuracy section. 9.9.1. kVp Accuracy Refer to section5.2.1 for kVp accuracy check. 9-13 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 9.9.2. mA Accuracy Refer to section5.3.1 for kVp accuracy check. 9.9.3. mAs Accuracy Refer to section5.4.1 for kVp accuracy check. 9.10. Reporting 9.10.1. Install Equipment Covers Install all equipment covers you removed earlier. Make sure all air filters are clean and properly attached to the covers. 9.10.2. Complete PM Comments Write any comments important to the PM procedure in the Comments section of the PM Checklist. 9-14 10. Chapter 10. Technical Reference Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 10.1. Overview The policy of GE Healthcare is one of continual product development and improvement. For this reason, GE Healthcare reserves the right to change the operating characteristics and specifications of newer products at any time, without prior notice, and without incurring any obligation relating to previously manufactured items. The specifications listed are limited to general performance and physical data. Specifications of optional equipment provided by other manufacturers are given in the applicable manuals provided with those options. 10.2. System Specifications 10.2.1. Safety Classification Class I, Type B, IEC60601-1 Ordinary protection against ingress of water Degree of Protection: • System: IPX0 • Footswitch: IPX8 10.2.2. Environmental Requirements Operating Conditions: Temperature: +10°C~+40°C (+50F~+104F) Humidity: 30%~75% Relative, non-condensing Atmospheric Pressure: 700hPa~1060hPa Transportation and Storage: Temperature: -20°C~+55°C (-4F~+131F) Humidity: 10~95% Relative, non-condensing Atmospheric Pressure: 500hPa~1060hPa 10.2.3. Power Requirements Voltage: AC 100V/110V/120V/220V/230V/240V Frequency: 50Hz/60Hz±3Hz Rated Momentary Line Current (shorter than 5s): • 10-2 25A (220V/230V/240V) Technical Reference • 50A (100V/110V/120V) Rated Continuous Line Current: • 10A (220V/230V/240V) • 20A (100V/110V/120V) Maximum impedance: 0.6 Ω/0.3 Ω NOTE 16A power supply is required in China. And 20 A is required in Japan. 10.2.4. Circuit Breaker Breaker for 110V: Rated Voltage AC 110 V, AC 120 V +/-10% Frequency 50 Hz /60 Hz Rated Current 25A (AC) Breaker for 220V: Rated Voltage AC 220 V Frequency 50 Hz /60 Hz Rated Current 12A (AC) +/-10% 10.2.5. Earth leakage current Normal condition 0.5mA Single fault condition 0.5mA 10-3 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 10.2.6. Physical Specifications C-Arm 10-4 SID 39.2’’ (100cm) Horizontal travel 8’’ (20cm) Vertical travel 16’’ (40cm) Orbital rotation 120°(90°/30°over scan) Lateral rotation ±205° Wig-Wag 25°(±12.5°) Weight 245±10kg Technical Reference Workstation Weight: 140±10kg Option Weight DAP 0.22±0.02kg Skin Spacer 0.17±0.02kg Laser Aimer (tube) 0.65±0.06kg Laser Aimer (Image Intensifier) 2.16±0.2kg Film Cassette holder 1.4±0.1kg Video Distributor 2.3±0.2kg Two-Pedal Footswitch 4±0.4kg 10-5 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 10.3. Specification of Key Components 10.3.1. X-Ray Generator Nominal electric power 2.0kw (100kV, 20mA, 0.1s) Maximum electric power Normal Fluoro 440W HLF 660W Digital Spot 1320W Radiography 2.2 kW High frequency generator 40kHz Voltage 40kV~110kV, step value: 1kV Normal Fluoro When the X-ray tube current reaches its highest value of 4mA, the obtainable highest X-ray tube voltage is 110kV. HLF When the X-ray tube current reaches its highest value of 12mA, the obtainable highest X-ray tube voltage is 55kV. Digital Spot When the X-ray tube current reaches its highest value of 16mA, the obtainable highest X-ray tube voltage is 82kV. Radiography: Current: 20mA, stationary; the obtainable highest X-ray tube voltage is 110kV. Current Step value: 0.1mA Normal Fluoro 0.1 mA~4 mA; when the X-ray tube voltage reaches its highest value of 110kV, the obtainable highest X-ray tube current is 4mA. HLF 0.2 mA~12 mA; when the X-ray tube voltage reaches its highest value of 110kV, the obtainable highest X-ray tube current is 6mA. Digital Spot 0.2mA~16 mA; when the X-ray tube voltage reaches its highest value of 110kV, the obtainable highest X-ray tube current is 12mA. Radiography 1mAs~80mAs; current: 20mA, stationary; the obtainable highest X-ray tube voltage is 110kV. Radiography Voltage 10-6 40~110kVp Technical Reference Value of mAs 1.0, 1.3, 1.6, 2.0, 2.5, 3.2, 4.0, 5.0, 6.3, 8.0, 10, 13, 16, 20, 25, 32, 40, 50, 63, 80 mAs Pulse Fluoro 1/2/4/8pps The lowest Current Time Product or the combination of Loading Factors 40kVp, 1mAs 10.3.2. X-Ray tube (mm) Nominal high voltage 110 kV Nominal input power 2.2 kW Maximum anode heat capacity 53 kJ Target material Tungsten Target angle 10° The reference axis From the center of the spot to the center of the image intensifier Small focal spot 0.6×1.4 mm 10-7 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual Large focal spot 1.4 mm Anode Stationary Typical filament specification 4.2 V, 3.5A Maximum filament current 4.6A Weight 0.65 kg Anode cooling rate 37 kHU/min Anode heat capacity 76kHU Manufacturer LOHMANN MODEL 110/3DF Maximum voltage between anode and ground 55kV Maximum voltage between cathode and ground -55kV Maximum filament voltage 24V AC X-ray radiation angle 10 degree Tolerance: Tube voltage: ± 7% The tube current: ± 10% The current time product: ± 10% 10.3.3. X-ray tube assembly Maximum continuous heat dissipation 177W Tube assembly dimension (length×Width×Height) 327mm ×132 mm×238 mm Tube assembly weight 17.5 kg Maximum heat capacity 800,000HU Maximum cooling rate 18,000HU/min Cooling method Nature cooling Nominal loading condition 70kVp, 2.0mA Maximum symmetrical radiation field on the X-axis 100cm from the spot: Fluoro: 235 mm (diagonal) Radiography: 240mm (diameter) 10-8 Technical Reference To replace the X-ray tube assembly: 1. Open the cover of the X-ray tube assembly. 2. Demount the collimator. 3. Demount the X-ray tube assembly and replace with new ones. 4. Start the system, and choose manual fluoro mode. 5. Adjust the fluoro current, voltage and the radiography mAs, voltage. 6. Shut down the system. 7. Cover the X-ray tube assembly. If the X-ray tube has been produced more than 3 months, it should be warm first. 10.3.4. Collimator Input power: DC 6V, 0.9W Electrical connection mode: through DB9. Mechanical connection mode: cast aluminum bracket, screw fitting Fluoroscopy Nominal diameter circle: 23/15/11cm (9”/6”/4.5”) X-Ray beam continuously adjustable to an area of less than 5×5 cm at the image receptor Radiography Nominal diameter circle: 23cm (9”) 10-9 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 10.3.5. Others Semi-transparent shutters Rotation 180° Operation Controlled on panel Grid Type Circular Material Carbon fiber Lines/cm 60 Ratio 10:1 Focus distance 100 cm Image Intensifier Type 3 Fields 2 Fields 1 Fields Input field size 9’’(23 cm) 6’’(15cm) 4.5’’(11cm) Central resolution ≥51Lp/cm ≥57Lp/cm ≥67Lp/cm Monitor Type Monochrome LCD Size 19’’ Image Storage Capacity 80,000 images Size 1K x 1K Digital Processor Function 10-10 Image Processing, Recursive Noise Reduction, Motion Artifact Reduction, Real-time Edge Enhancement, Auto Brightness/Contrast, Brightness/Contrast Adjustment, Negate, Last Image Hold, Zoom/Roam, Image Rotation/Reversal/Invert and Swap Technical Reference 10.4. Tube Rating Chart The following charts and data describe tube characteristics when operated with three-phase full-wave rectification, a reasonable approximation to the high frequency generator with minimal ripple. 10.4.1. Filament Emission Characteristics Small Focal Spot 10-11 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual Large Focal Spot 10-12 Technical Reference 10.4.2. Single Load Ratings Small Focal Spot Exposure time in seconds 10-13 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual Large Focal Spot Exposure time in seconds 10-14 Technical Reference 10.4.3. Thermal Characteristic Anode Heating and cooling characteristics: Tube Housing heating and cooling characteristic: Joules 800 000 300W 200W 640 000 480 000 320 000 160 000 0 0 25 50 Time (minutes) 75 100 10-15 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 10.5. Radiation Safety Specification Operators are strongly urged to be familiar with the current recommendations from the International Commission on Radiological Protection. (ICPR) Take radiation protection of the patient and operator into consideration seriously. Scatter data in this manual is only for reference. 10.5.1. Scatter Data Filter in the x-ray tube assembly 2.55mm Al Additional filter 1mmAl Total filter 3.55mmAl Leakage radiation Dose area product rate is less than 1.0mGy/h, averaged over any area of 100cm2 of which no principal linear dimension exceeds 20cm at 1m from the focal spot under conditions of loading. (110kVp, 4mA) SID (focal spot to image receptor distance) 100cm WARNING NOTE 10-16 Patients must be kept as far as possible from the focus, with minimum distance of 20cm. Make sure not to operate when a plastic cover in x-ray assembly is disassembled, which properly make the distance meet the above requirements. The operating table matched this equipment should be made of small attenuation equivalent material, otherwise, X-ray dose may be increased. Technical Reference 10.5.2. Scatter radiation specification 10-17 Brivo OEC 850 Mobile C-Arm X-ray Product Service Manual 10.6. Material Safety Data Sheets Manufacturer’s Material Safety Data Sheets are available from the manufacture upon request. Contact the following manufacturers with regard to the materials listed: Oil Sinkiang Kelamayi Lubricating Oil Plant Address: Jinlong Town Youlong Road No. 8, Kelamayi City , Sinkiang Uigur Munisipality Post Code: 834003 Tel: 0990-6831426 10.7. Material Recycling Parts or accessories at end–of–life: The disposing of parts and accessories must be in accordance with national regulations or local regulations for waste processing. All materials and components that could have risks to the environment must be removed from the end–of–life parts and accessories (For examples: transformer oil, etc...). Please consult your local GEMS representative before discarding these products. Packing materials: The materials used to pack our equipment are recycled. They must be collected and processed in accordance with the local regulations. 10-18 11. Appendix Brivo OEC 850 Mobile C-Arm X-ray Product List Appexdix-2 Name Part Number Revision Total Pages Filament Board (MP4) 5326475 1 1 UP/Down Driver Board 5326476 4 1 Power Distribution Board 5326479 1 1 Mother Board 5326482 1 4 Extended Board 5326483 1 2 Collimator Control Board (MP1) 5326480 1 4 Mainframe Control Board 5326484 4 32 Display Board 5326486 2 5 Keyboard Board 5326481 2 2 KV Control Board 5326487 2 9 IGBT Inverter board 5326477 3 2 Seal board 5330746 2 2 UPS control board 5370278 1 2 MCB extend board 5326478 1 7 Circuit Schematics Appendix- 3 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-4 Circuit Schematics Appendix- 5 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-6 Circuit Schematics Appendix- 7 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-8 Circuit Schematics Appendix- 9 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-10 Circuit Schematics Appendix- 11 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-12 Circuit Schematics Appendix- 13 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-14 Circuit Schematics Appendix- 15 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-16 Circuit Schematics Appendix- 17 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-18 Circuit Schematics Appendix- 19 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-20 Circuit Schematics Appendix- 21 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-22 Circuit Schematics Appendix- 23 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-24 Circuit Schematics Appendix- 25 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-26 Circuit Schematics Appendix- 27 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-28 Circuit Schematics Appendix- 29 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-30 Circuit Schematics Appendix- 31 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-32 Circuit Schematics Appendix- 33 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-34 Circuit Schematics Appendix- 35 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-36 Circuit Schematics Appendix- 37 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-38 Circuit Schematics Appendix- 39 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-40 Circuit Schematics Appendix- 41 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-42 Circuit Schematics Appendix- 43 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-44 Circuit Schematics Appendix- 45 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-46 Circuit Schematics Appendix- 47 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-48 Circuit Schematics Appendix- 49 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-50 Circuit Schematics Appendix- 51 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-52 Circuit Schematics Appendix- 53 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-54 Circuit Schematics Appendix- 55 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-56 Circuit Schematics Appendix- 57 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-58 Circuit Schematics Appendix- 59 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-60 Circuit Schematics Appendix- 61 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-62 Circuit Schematics Appendix- 63 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-64 Circuit Schematics Appendix- 65 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-66 Circuit Schematics Appendix- 67 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-68 Circuit Schematics Appendix- 69 Brivo OEC 850 Mobile C-Arm X-ray Product Appexdix-70