ENGINEER’S REPORT THE MUSE HOTEL BORACAY Station 1, Balabag, Boracay Island, Malay, Aklan WASTEWATER TREATMENT FACILITY THE MUSE HOTEL BORACAY - ENGINEER’S REPORT OVERVIEW / BACKGROUND The MUSE HOTEL BORACAY formerly known as NANDANA HOTEL was established as one of the major 4-star hotels in the island on 2012. Facility components / amenities: restaurants, bakeshop, spa, jacuzzi, swimming pool Maximum no. of guests: 69,350 tourists Actual no. of employees: 32 personnel Volume of water supply: 24.05 m3 average Wastewater usage/activities generating wastewater: o Washing / cleaning of process equipment: 0.6 m3 o Domestic: 23.45 m3 Water balance: o Others (drinking water, gardening, evaporation, leaks, product components, etc.): 3.45 m3 Volume of effluent discharge: 20.0 m3 (average) The Wastewater Treatment Facility of The Muse Hotel Boracay was constructed in compliance to the present regulatory requirements which points to the imposition of the Water Quality Guidelines and General Effluent Standards of 2016 (DENR DAO 2016-08) pursuant to Section 19c and 19f of R.A. 9275 otherwise known as “The Philippine Clean Water Act of 2004” and Executive Order 192 dated June 10, 1987. The system acquired to treat the wastewater from the hotel is a two-stage electrochemical process which include electrocoagulation and electro-oxidation and has a design capacity of sixty (60) m³ per day. Volume calculations: o 2.0 m³ volume per cycle 1 cycle = 90 minutes running time 24 cycles per day Skid-type Electrochemical Reactor (STER) 15 minutes running time (Flow-through) to fill the 2.5 m³ capacity retention / holding chamber of BER, pumped by a 1HP-capacity submersible pump from the equalization tank Page 2 of 9 THE MUSE HOTEL BORACAY - ENGINEER’S REPORT o Inside dimension of the STER chambers: L - 300mm, W 224mm, H-900mm Overflow of colloidal sludge 1 minute, allowing surfaced coagulated colloidal sludge to overflow to sand bed filter; liquid that passed through will return to leaching tank Batch Electrochemical Reactor (BER) 60 minutes (treatment time) disinfection and polishing o Inside dimension of the BER chamber: L – 1600mm, W – 1000mm, H – 1400mm Settling time 2 minutes to allow all suspended solids to surface Pump out / release 12 minutes to release to treated water line of BTSI Expected efficiency Effective removal of wastewater contaminants based on the parameters of DENR DAO 2016-08 o BOD, COD, TSS, Oil and grease, Color, Total Coliform, Fecal Coliform, Ammonia as NH3-N,Nitrate as NO3-N, Phosphate, Surfactants (MBAS) The initial treatment stage is composed of two (2) skid-type electrochemical reactors for initial treatment where solids will be separated. Also in this process, organic pollutants, emulsified oil, suspended solids, color and other contaminants will be removed. (See fig.1 in page 4) Page 3 of 9 THE MUSE HOTEL BORACAY - ENGINEER’S REPORT Fig. 1 – Complete assembly of twin skid-type electrochemical reactor The final treatment is the disinfection stage for the destruction of residual pathogens, removal of dissolved solids and enhancement of initial treatment as well. (See fig.2 below) Fig. 2 – A drawing of batch reaction chamber. Installed inside is a batch electrochemical reactor Page 4 of 9 THE MUSE HOTEL BORACAY - ENGINEER’S REPORT The foamy sludge due to oxidation will be screened by a sand bed for dripping and drying. (See fig. 3 below) Fig. 3 – Sand bed filter use to catch the foamy sludge for further processing The wastewater treatment facility is consisting of three (3) electrochemical reactors powered by heavy duty rectifiers, fiberglass reaction chambers, submersible pump (for influent) and centrifugal pump (effluent for discharge or to the holding tank if desired for reuse) and a stainless steel sand bed filter. (See fig. 4 below) Fig. 4 – The complete components of the wastewater treatment facility designed with electrochemical process Page 5 of 9 THE MUSE HOTEL BORACAY - ENGINEER’S REPORT The entire system was adapted to the existing septic vault and chambers of the establishment (See figs. 5-7 on pages 7 and 8): 1st chamber - Septic vault – gross solids from wastewater will be removed 2nd chamber - Leaching tank – normal settling tank 3rd chamber - Equalization tank – homogenization, source of waste matters to be treated 4th chamber – (optional) holding tank for non-potable reuse Fig.5 – Perspective drawing of the facility – FRONT/TOP Fig.6 – Perspective drawing of the facility – LEFT Page 6 of 9 THE MUSE HOTEL BORACAY - ENGINEER’S REPORT Fig.7 – Perspective drawing of the facility – RIGHT A programmable logic controller (PLC), is the heart of the automation system, was installed to easily operate the wastewater treatment facility by sequence, for monitoring and maintenance, as designed to meet the desired treatment and volume capacity. 1. WASTEWATER TREATMENT PROCESS DESCRIPTION At low production cost, electrochemical reactors effectively remove all contaminants from the liquid by destabilizing suspended, emulsified or dissolved contaminants in an aqueous medium through electrical current. It provides a locomotive force to drive oxidation/reduction chemical reactions. This will eliminate the use of heavy-duty air pumps and motors in aeration and chemicals in coagulation, flocculation and disinfection. It further aims to shorten the treatment time of the complete process to lower the cost in electricity and increase the volume of wastewater being treated for discharge and for non-potable use of water if recycled. The equipment will be adaptive to space limitations and can even be retrofitted to any existing sewage treatment plants (STP) and wastewater treatment facilities (WWTF). 1.1. INITIAL TREATMENT MANUAL MESH BOX SCREEN – the influent firstly, will pass thru a mesh box made up of stainless steel mesh at the overflow of the septic vault to trap large objects such as plastic materials, meat scraps, cigarette butts, sanitary napkins, toilet papers, baby wipes and other debris that could clog in the submersible pump and reactor chambers, and could also affect the treatment process. Page 7 of 9 THE MUSE HOTEL BORACAY - ENGINEER’S REPORT As the sewage naturally overflows to the succeeding chambers, it will pass thru the other sets of mesh box screen with smaller slots to filter other light and floating solids. EQUALIZATION TANK – as the influent is inconsistent in most cases, it is necessary to provide a buffer tank to equalize the sewage. It is used to stabilize the variations of inflow and effluent characteristics. A sufficient retention time in the tank is enough to achieve required homogenization. A submersible pump with level switch is installed in the tank to regulate the flow and to convey the sewage to the reactor chambers for initial treatment. SKID-TYPE ELECTROCHEMICAL REACTORS – the Skid-Type Electrochemical Reactor (STER) are sets of special electrode slabs coated with minerals installed inside the reaction chambers made up of fiberglass materials that serve as the conduit of the sewage for the flow-through design of electrochemical process. As the influent pass through the STER, chemical reactions transpired due to oxidation; stabilized dissolved oxygen were infused into the water removing the contaminants for initial treatment. STER produced foamy and colloidal sludge that float and coagulated in the surface of its reaction chamber due to hydrogen gas. Through PLC, a 60-seconds delay was timed to allow the conglomerated mass to overflow to the sand bed filter for dripping and drying. It can be easily collected as the sludge when dried as it turns into a highly mineralized whitish powder. 1.2. FINAL TREATMENT REACTION CHAMBER – the sewage will overflow into a 1.5m³-capacity fiberglass chamber for further treatment. As it reached the desired volume capacity, through a level sensor installed beside the chamber, the submersible pump will stop and the initial treatment as well. Then, final treatment will start. BATCH ELECTROCHEMICAL REACTOR – the Batch Electrochemical Reactor (BER) was installed at the bottom of the 2.5m³-capacity fiberglass reaction chamber (Inside dimension: L-1.6m, W-1.1m, H-1.4m) and was sequenced to function automatically when the overflowing of sludge (to the sand bed filter) will stop. Electro-oxidation using a BER composed of special electrode slabs coated with minerals set to a 40-minute retention / treatment time to complete the process. Here, enhancement and polishing of the prior treatment through STER, including disinfection transpired. CENTRIFUGAL PUMP – after the process time for the final treatment, the system will pause for 120 – 300 seconds to allow all colloidal and foamy sludge to go up to coagulate. Then, through PLC, the centrifugal pump to the treated water line. Through a level sensor, the coagulated sludge on top will remain in the tank and be part of the next cycle to overflow again in the sand bed filter for proper sludge management. Page 8 of 9 THE MUSE HOTEL BORACAY - ENGINEER’S REPORT PROGRAMMABLE LOGIC CONTROLLER (PLC) – the operation of the facility will be carried out by a PLC installed in a NEMA enclosure control panel. It controls all sequence as designed per operation. Detection of any malfunction or failure in any of the major electric and electronic component will activate the alarm tower that is visible to the nearest camera of the CCTV for immediate human intervention and action. The unit control of each component is provided with manual override. SLUDGE MANAGEMENT SYSTEM – the sludge generated during the electro-oxidation process is foamy and colloidal. As it floats in the surface of the reaction chamber of the Batch Electrochemical Reactor, it overflows to the sand bed filter for dripping. When dried, it can easily be scraped for proper sludge management. Prepared by: Eustaquio T. Cabueños Innovator / Provider Page 9 of 9