applied sciences Article Non-Uniform Distribution of Contamination on Composite Insulators in HVDC Transmission Lines Zhijin Zhang *, Xinhan Qiao * , Shenghuan Yang and Xingliang Jiang State Key Laboratory of Power Transmission Equipment & System Security and New Technology, Chongqing University, Chongqing 400044, China; yangshenghuan@cqu.edu.cn (S.Y.); xljiang@cqu.edu.cn (X.J.) * Correspondence: zhangzhijin@cqu.edu.cn (Z.Z.); qiaoxinhan@cqu.edu.cn (X.Q.); Tel.: +86-138-8320-7915 (Z.Z.) Received: 17 September 2018; Accepted: 12 October 2018; Published: 17 October 2018 Featured Application: The proposed pollution non-uniformity coefficient K provides guidance for insulation design and field anti-pollution works, which helps prevent the occurrence of pollution flashover accidents. Abstract: In recent years, the air particulate pollutants formed by the combustion of fossil fuels and the emission of industrial waste gases have constantly been produced, and the polluted particles deposit also seriously affects social production and people’s lives. For instance, pollution-induced flashover is seriously threatening the safe operation of the power system, while insulator pollution non-uniformity has great influence on the flashover voltage of insulators. Therefore, in this paper both field contamination experiments of HVDC (High Voltage Direct Current) transmission lines and wind tunnel contamination simulation tests were conducted, and pollution non-uniformity coefficient KT/B , KW/L and KH/M were proposed and obtained. The results showed that the degree of contamination on top surface and leeward side is heavier than that on bottom surface and windward side. Thus, in the DC energized condition, contamination along the string is also non-uniform, and serious pollution occurs mainly in the high voltage terminal. In order to explain the uneven distribution phenomenon along the string, the coupling-physics model of composite insulator string was established and using the finite element method, the electric field around the insulator was simulated. Furthermore, basing on the field charging theory, the value of electric field force on particles around the insulator surface was calculated and the mechanism of non-uniformity along the insulator sting was then explained. The results are very important for guiding insulation design and field anti-pollution works. Keywords: contamination; non-uniform distribution; composite insulators; electric field; HVDC transmission lines 1. Introduction Because of the deterioration of the atmosphere environment in China, the operating HVDC transmission lines are still under high pollution flashover risks [1,2]. Pollution flashover of insulator is a serious threat to safe operation of the power grid. It risks causing large-scale power outages, and badly impacting development of the social economy [3–5]. The primary cause of pollution flashover is contaminants accumulating and depositing on the insulator surface. Besides this, it is important to further study insulator contamination rules to better guide the anti-pollution works of transmission line and substation outdoor insulation. Plenty of research [6–8] has been done through simulation and pollution tests to reveal insulator contamination mechanisms. Literature [6] has put forward a power law relationship between the pollution accumulation rate and wind velocity through a simplified wind tunnel contamination Appl. Sci. 2018, 8, 1962; doi:10.3390/app8101962 www.mdpi.com/journal/applsci Appl. Sci. 2018, 8, 1962 2 of 14 experiment. Literature [7] built a pollution deposit model of rail insulator using a gas–solid aerosol flow simulation to show the rules of wind velocity affecting pollution deposits and distribution. Through a simulation and wind tunnel test, literature [8] concluded that the DC voltage results in a larger contaminant deposition rate of particles on the insulator surface and a larger increasing rate than AC voltage and non-energized conditions. Not only does the contamination degree have an effect on flashover voltage, but also the contamination non-uniformity has great influence on flashover voltage, many documents have conducted in-depth research on this [9–16]. In literature [9], we can find that the uniform distribution of the pollution has given a weaker dielectric rigidity than the one obtained in non-uniform pollution. Besides, the influence of non-uniform pollution distribution on DC composite insulators on their flashover performance was analyzed [10], and a correction formula for the non-uniform pollution flashover voltage was proposed. The test results showed that the flashover voltage U50 decreases with the increase of T/B, where T/B is ratio of the salt deposit density (SDD) on the top surface to that on the bottom surface. Similar conclusions can be found in references [11,12]. In literature [13], DC pollution flashover tests of insulators under fan-shaped non-uniform pollution were presented, and the influence of fan-shaped non-uniform pollution on flashover voltage, arc propagation, and critical leakage distance were investigated. Research results indicate that a reduction in the ratio W/L from 1/1 to 1/15 gave a median 35% ± 4% decrease in flashover strength, where W/L is ratio of the salt deposit density (SDD) on the windward surface to that on the leeward surface. Thus, in literature [14], artificial pollution tests of 4 types of porcelain and glass insulators with ring-shaped non-uniform pollution were carried out. Experimental results indicate that the non-uniform pollution degree K (the SDD ratio of inner part to outer part) has significant effects on insulator flashover performance. AC (Alternating Current) pollution flashover tests of 7-unit insulators in all three different non-uniform pollution conditions were carried out in reference [15]. The results indicate that the increase of uneven pollution degree J (J = SDD2 /SDD1 , SDD1 and SDD2 represent different parts of the insulator’s SDD, specifically, SDD2 represents SDD of bottom surface, leeward side, inner ring side, SDD1 represents SDD of top surface, windward side, outer ring side respectively.) from 1 to 15 will give a 39% raise of U50 under non-uniform pollution on top and bottom surfaces, a 23% decrease for fan-shaped non-uniform pollution and a 21% higher U50 with ring-shaped non-uniform pollution. What is more noteworthy is that, in literature [16], the effect of pollution non-uniformity distribution on the insulators performance under ac voltage has been studied with three types of distribution: Transversal, periodic longitudinal and non-periodic longitudinal. Transversal and periodic longitudinal distribution are similar to W/L and T/B non-uniform pollution noted above. However, the effect of non-periodic longitudinal distribution on the insulator’s performance is indeed a new discovery, which showed that this category has allowed the identification of the existence of a minimum voltage of about 42% of those acquired under uniform distribution. From the above analysis, we can see that the contamination non-uniformity did have great influence on flashover voltage, but few of the reports on pollution non-uniformity in energized condition were presented. Natural exposure tests with −280 kV DC voltage energization were carried out for 5 years in reference [17]. The results show that insulators near the line and ground sides of a string collect more contaminant than the middle when DC voltage is applied. However, the specific values and influencing factors of non-uniformity are not given. In this paper, both field contamination experiments of HVDC transmission lines and wind tunnel contamination simulation tests in dc energized condition were conducted, and pollution non-uniformity coefficients KT/B , KW/L and KH/M were proposed and obtained. Thus, the effects of particle diameter, wind velocity and relatively humidity on pollution non-uniformity were quantitatively computed. In order to explain the uneven distribution phenomenon along the string, the coupling-physics model of composite insulator string was established. Furthermore, basing on field Appl. Sci. 2018, 8, 1962 Appl. Sci. Sci. 2018, 2018, 8, 8, xx FOR FOR PEER PEER REVIEW REVIEW Appl. 3 of 14 of 14 14 33 of theory, the the mechanism of non-uniformity non-uniformity along insulator insulator sting was was then revealed. Research results charging theory, the mechanism of non-uniformity along insulator sting was then revealed. Research theory, mechanism of along sting then revealed. Research results are valuable for field pollution level mapping works and for DC lines outdoor insulation design. results are valuable for field pollution level mapping works and for DC lines outdoor insulation design. are valuable for field pollution level mapping works and for DC lines outdoor insulation design. 2. Natural Pollution Test Test in in the the Operating Operating HVDC HVDC Transmission TransmissionLines Lines 2. Natural Pollution Test in the Operating HVDC Transmission Lines 2.1. The Sample Sample Arrangement Arrangement and Contamination Distribution 2.1. The The and Contamination Contamination Distribution Distribution 2.1. Sample Arrangement and The contamination samples were arranged in The contamination contamination samples samples were were typical typical type type suspension suspension composite composite insulators insulators arranged arranged in in The typical type suspension composite insulators different towers in a certain ± 800 kV HVDC transmission line corridor. The tower views and diagram different towers in a certain ±800 kV HVDC transmission line corridor. The tower views and diagram different towers in a certain ±800 kV HVDC transmission line corridor. The tower views and diagram of test were shown in and test of test test samples samples arrangement arrangement were were shown shown in in Figure Figure 1. 1. The The sample sample arrangement arrangement and and test test procedures procedures of samples arrangement Figure 1. The sample arrangement procedures were based exactly on guideline [18]. were based exactly on guideline [18]. were based exactly on guideline [18]. (a) (a) (b) (b) 1. Field Field pollution pollution test test of of transmission transmission line lineoperating operatinginsulators. insulators. (a) (a)the the± ±800 transmission Figure 1. 800 kV kV transmission Figure 1. Field pollution test of transmission line operating insulators. (a) the ±800 transmission line view; (b) Diagram natural contamination insulator string sample arrangement. line view; (b) Diagram natural contamination contamination insulator insulator string string sample sample arrangement. arrangement. The contamination contamination period from 2014 to November 2017.to to the contamination period was was from March MarchMarch 2014 to to November November 2017. According According toAccording the meteorological meteorological The period was from 2014 2017. the meteorological monitoring statistics nearthe thatfrequency location, the frequency wind speed within 0.5–5.4 95% m/s monitoring statistics statistics near that that location, the frequency of wind wind speedofwithin within 0.5–5.4 m/s reaches reaches 95% monitoring near location, of speed 0.5–5.4 m/s reaches 95% during test period. And basing on the TSP (total suspended particles) monitoring data during test test period. period. And And basing basing on on the the TSP TSP (total (total suspended suspended particles) particles) monitoring monitoring data data near near that that area, area, during ≤ near that area, the cumulative probability particles d 50 µm is about and PM hold the the cumulative probability of particles d p ≤of 50 μm is about 90%, and PM 10 90%, hold the majority of p 10 the cumulative probability of particles dp ≤ 50 μm is about 90%, and PM10 hold the majority of the majority of the TSP. After the contamination period, contamination distribution on insulator surface TSP. After the contamination period, contamination distribution on insulator surface were obtained, TSP. After the contamination period, contamination distribution on insulator surface were obtained, were obtained, as is shown in Figure 2. as is is shown shown in Figure Figure 2. as in 2. Figure 2. Field Field pollution test test of transmission transmission line operating operating insulators. Figure Figure 2. 2. Field pollution pollution test of of transmission line line operating insulators. insulators. The following following phenomena phenomena can can be be observed. observed. Contamination Contamination distribution distribution on on insulator insulator surface surface is is The distribution non-uniform. Contamination Contamination degree on top top surface surface and and leeward leeward side side is is heavier heavier than than that that on on bottom bottom non-uniform. Contamination degree degree on surface and windward side. Thus, in the DC energized condition, contamination along the string is surface and windward side. Thus, in the DC energized condition, contamination along the string is also non-uniform, and serious pollution occurs mainly in the high voltage terminal and ground also non-uniform, and serious pollution occurs mainly in the high voltage terminal and ground Appl. Sci. 2018, 8, 1962 4 of 14 Appl. Sci. 2018, 8, x FOR PEER REVIEW of 14 surface and windward side. Thus, in the DC energized condition, contamination along the4string is also non-uniform, and serious pollution occurs mainly in the high voltage terminal and ground terminal. In order to quantify contamination non-uniformity, ESDD (equivalent salt deposit density, terminal. In order to quantify contamination non-uniformity, ESDD (equivalent salt deposit density, mg/cm2)2and NSDD (non-soluble pollution deposit density, mg/cm2)2of the samples will be measured. mg/cm ) and NSDD (non-soluble pollution deposit density, mg/cm ) of the samples will be measured. 2.2. 2.2.Contamination ContaminationNon-Uniformity Non-UniformityofofOperating OperatingHVDC HVDCComposite CompositeInsulator Insulator Following guidelinesininliterature literature[18], [18], ESDD NSDD of samples the samples measured Following the the guidelines ESDD andand NSDD of the werewere measured based based on the method shown in Figure 3: Firstly, moderately purified water was used to clean up the on the method shown in Figure 3: Firstly, moderately purified water was used to clean up the surface surface of the polluted insulator, the conductivity of theliquid dirtyafter liquid after filtering was measured, of the polluted insulator, then thethen conductivity of the dirty filtering was measured, the salt the salt quantity attached to surface each group sheds was calculated separately, and finally, quantity attached to surface of eachofgroup sheds was calculated separately, and finally, based based on the on theofareas of the insulator the converse salt quantity ESDD was calculated; the dirty areas the insulator surface,surface, the converse salt quantity to ESDD to was calculated; the dirty liquid was liquid was filtered after cleaning the insulator, then the insoluble materials were left on the filtering filtered after cleaning the insulator, then the insoluble materials were left on the filtering paper to paper to dry were weighed. Lastly, referring to thearea, surface the converse of the of quantity of dry and wereand weighed. Lastly, referring to the surface the area, converse of the quantity insoluble insoluble materials to NSDD was calculated. materials to NSDD was calculated. Figure 3. The flowchart of the measuring of the ESDD and NSDD. Figure 3. The flowchart of the measuring of the ESDD and NSDD. In this test, 64 series of measurements were made. Each group was taken for calculating In this test,non-uniformity 64 series of measurements werebottom made.surface, Each group was side takenand forleeward calculating contamination of top surface and windward side, contamination non-uniformity of top surface and bottom surface, windward side and leeward side, high voltage groups and middle groups respectively. The SDD and relative standard deviation error high voltage groupsby and middle groups respectively. The SDD and relative standard deviation error (σ) were calculated the equation as follows: (σ) were calculated by the equation as follows: n ∑ SDDi i =1SDD i SDD = SDD = i =1 n n n s σ= n( (1)(1) n ∑ (SDDi − SDD2)2 )/(n − 1)/SDD × 100% 1 σ = (i=(SDD i − SDD) ) / (n − 1) / SDD ×100% (2) (2) where SDDi is a calculated SDDi =1from test results, and n is the number of measurements made. To better understand contamination non-uniformity of insulators, KT/B , KW/L , KH/M , K*T/B , where SDDi is a calculated SDD from test results, and n is the number of measurements made. K*W/L and K*H/M were proposed and calculated as follows: To better understand contamination non-uniformity of insulators, KT/B, KW/L, KH/M, K*T/B, K*W/L and K*H/M were proposed and calculated as follows: KT/B = NSDDT /NSDDB K T/B ==NSDD NSDDT WNSDD /NSDD B L KW/L KKH/M ==NSDD NSDDH /NSDD M (3) W NSDDL KW/L ∗ = ESDD /ESDD T B T/B KH/M = NSDDH NSDDM K∗ = ESDDW /ESDDL (3) K*W/L= ESDD ESDD T/B = ESDD T H /ESDD B M K∗H/M K*W/L = ESDDW ESDDL L , NSDDH and NSDDM , are the NSDD of top surface, bottom where NSDDT , NSDDB , NSDDW , NSDD *H/M = ESDDH ESDDM K surface, windward side, leeward side, high voltage group and middle group respectively, as is ESDD. The Contamination degree and calculated K are Hshown in Table 1. the NSDD of top surface, bottom where NSDDT, NSDDB, NSDDW, NSDDL, NSDD and NSDD M, are surface, windward side, leeward side, high voltage group and middle group respectively, as is ESDD. The Contamination degree and calculated K are shown in Table 1. Appl. Sci. 2018, 8, 1962 5 of 14 Table 1. Contamination degree and non-uniformity results for field operating insulators. NSDD (mg/cm2 ) NSDDT NSDDB NSDDW NSDDL NSDDH NSDDM Average value σ 0.342 13.5% 0.167 11.1% 0.208 8.6% 0.301 9.6% 0.316 9.3% 0.193 8.2% ESDDB ESDDW ESDDL ESDDH 2 ) REVIEW Appl. Sci.ESDD 2018, 8, (mg/cm x FOR PEER ESDDT ESDDM5 of 14 Average value 0.061 0.031 0.037 0.054 0.056 0.035 Table 1. Contamination degree and non-uniformity results for field operating insulators. σ 13.6% 9.1% 8.8% 10.5% 10.2% 8.7% NSDD L NSDD H NSDDK* M K (mg/cm2) NSDD KT/B T NSDD K*T/B B NSDD KW/LW NSDD K*W/L KH/M H/M Average value 1/0.51 1/1.45 1/1.46 0.316 1/0.61 0.1931/0.62 Average value 1/0.49 0.342 0.167 0.208 0.301 σ 13.5% 11.1% 8.6% 9.6% 9.3% 8.2% ESDD (mg/cm2) ESDDT ESDDB ESDDW ESDDL ESDDH ESDDM It can be seen from the table that both KT/B and K*T/B are around 1/0.51, which means that Average value 0.061 0.031 0.037 0.054 0.056 0.035 the amount of contamination on13.6% the top 9.1% surface is 2 times10.5% than that of the bottom surface. Thus, σ 8.8% 10.2% 8.7% KW/L , K*W/L , KH/M , K* 1/1.46, respectively, this we can get two K*T/B 1/0.61, KW/L 1/0.62 K*W/L KH/M from K*H/M K H/M are 1/1.45, KT/B 1/0.49 1/0.51 1/1.45 1/1.46 1/0.61 1/0.62 conclusions, on Average the onevalue hand, the contamination on insulator surfaces is very uneven, on the other hand, the value of K and K* is almost equal. The above data is very important for guiding insulation can be seen from the table that both KT/B and K*T/B are around 1/0.51, which means that the design andItfield anti-pollution works. amount of contamination on the top surface is 2 times than that of the bottom surface. Thus, KW/L, The measurement of contamination non-uniformity on insulator surface in operating HVDC K*W/L, KH/M, K*H/M are 1/1.45, 1/1.46, 1/0.61, 1/0.62 respectively, from this we can get two conclusions, transmission lines is complicated and on dangerous work which plenty manpower. But by using on the one hand, the contamination insulator surfaces is veryneeds uneven, on theof other hand, the value wind tunnel simulation the factors particle diameter, wind insulation velocity, design relative humidity and of K and K* is almostmethod equal. The above dataof is very important for guiding and field anti-pollution works. electric field can also be considered. It may be a useful way for obtaining contamination non-uniformity measurement of contamination non-uniformity on insulator surface operating measurements. HVDC K, withoutThe so much time-consuming, danger and sometimes irregular fieldinpollution transmission lines is complicated and dangerous work which needs plenty of manpower. But by Because the non-uniformity of NSDD is almost equal to that of ESDD, only the non-uniformity of using wind tunnel simulation method the factors of particle diameter, wind velocity, relative NSDD humidity is considered in the wind tunnel simulation. and electric field can also be considered. It may be a useful way for obtaining contamination non-uniformity K, without so much time-consuming, danger and sometimes irregular field pollution 3. Contamination Test in Wind Tunnel measurements. Because the non-uniformity of NSDD is almost equal to that of ESDD, only the nonuniformity of NSDD is considered in the wind tunnel simulation. 3.1. Samples 3. Contamination Test in Wind Tunnel The sample was big-small sheds composite insulators named Type-A. The technical parameters and structure of the sample are shown in Table 2 and Figure 4, in which H is structure height, D is 3.1. Samples big-shed diameter, and d is small-shed diameter. The sample was big-small sheds composite insulators named Type-A. The technical parameters and structure of the sample are shown in Table 2 and Figure 4, in which H is structure height, D is 2. Structure parameters of the tested insulators. big-shed diameter, andTable d is small-shed diameter. Parameters (mm) Table 2. StructureMaterial parameters of the tested insulators. Sample D Sample Material Silicon Type-A Silicon rubber Type-A rubber d H Parameters (mm) 135 d 105 H 660 D 135 105 660 Figure 4. Structure of the samples. Figure 4. Structure of the samples. Appl. Sci. Sci.2018, 2018, 8, 8, x1962 Appl. FOR PEER REVIEW Appl. Sci. 2018, 8, x FOR PEER REVIEW 14 6 6ofof 14 6 of 14 The contaminants were simulated by SiO2 powder. After screening, 250 mesh, 400 mesh, 800 The contaminants were simulated bybySiO After screening, 250250 mesh, 400 mesh, 800 2 powder. were simulated SiO 2 powder. After screening, mesh, 400 mesh, 800 meshThe andcontaminants 2000 mesh SiO 2 powder samples were obtained for wind tunnel contamination test.mesh The and 2000 mesh SiO powder samples were obtained for wind tunnel contamination test. The optical 2 mesh and 2000 mesh SiO 2 powder samples were obtained for wind tunnel contamination test. The optical microscope magnification of SiO2 powder sample is shown in Figure 5 and diameter situations microscope magnification of SiO2 powder sample is shown in Figure 5 and diameter situations of optical microscope magnification 2 powder sample is shown indiameter Figure 5 and are shown of in SiO Table 3, where d is the particle . diameter situations of tested SiO2 powder tested SiO powder are shown in Table 3, where d is the particle diameter. 2 2 powder are shown in Table 3, where d is the particle diameter. of tested SiO (a) (a) (b) (b) Figure 5. SiO2 powder samples used in the tunnel test: (a) optical microscope; (b) 250 and 2000 mesh Figure SiO samples Figure5.5.specimen SiO2 2powder powder samplesused usedininthe thetunnel tunneltest: test:(a) (a)optical opticalmicroscope; microscope;(b) (b)250 250and and2000 2000mesh mesh powder enlargement. powder powderspecimen specimenenlargement. enlargement. Table 3. Diameter situations of tested SiO2 powder. Table 3. Diameter situations of tested SiO powder. Table 3. Diameter situations of tested SiO22powder. Powder Specification (mesh) d (10%) d (50%) d (90%) D50 (μm) Specification (mesh)d (10%) d (10%) dd(50%) (50%) d (90%) D50 (µm) Powder Powder Specification (mesh) d (90%) D 5046.5 (μm) 250 35.3 46.5 57.8 250 35.3 46.5 57.8 46.5 250 35.3 46.5 57.8 46.5 400 22.3 27.7 35.2 27.7 400 22.3 27.7 35.2 27.7 400 22.3 27.7 35.2 27.7 800 800 11.811.8 15.9 15.9 17.617.6 15.9 15.9 800 2000 11.8 15.9 2000 2.8 2.8 4.2 5.8 4.2 4.2 5.817.6 4.2 15.9 2000 2.8 4.2 5.8 4.2 Note: (10%),10% 10%particle particle size is smaller this value; d (50%), 50% particle size isthan smaller than Note: d d (10%), size is smaller thanthan this value; d (50%), 50% particle size is smaller this value; Note: d (10%), 10% size particle size is smaller thanDthan this value; d (50%), 50% particle sizesize, is smaller than d (90%), 90%dparticle smaller than this value, particle size, cumulative probability distribution 50 , average , average particle cumulative this value; (90%), 90%isparticle size is smaller this value, D50 of particle size is 50%. this value; ddistribution (90%), 90% of particle size is smaller probability particle size is 50%. than this value, D50, average particle size, cumulative probability distribution of particle size is 50%. 3.2. Experimental Experimental Devices Devices 3.2. 3.2. Experimental Devices The tests tests were were carriedout outininaacirculating circulatingwind windtunnel, tunnel,asasshown showninin Figure The power The carried Figure 6. 6. The testtest power is is provided by the YDTW-50/50kVA test transformer. The range of wind speed in the wind tunnel The tests were carried out in a circulating wind tunnel, as shown in Figure 6. The test power is provided by the YDTW-50/50kVA test transformer. The range of wind speed in the wind tunnel is is 0–7 adjustable accuracy is 0.1 It is range mainly of contaminated section, provided byand the YDTW-50/50kVA test ofcomposed wind of speed in the wind tunnel is 0–7 m/sm/s and the the adjustable accuracy is transformer. 0.1 m/s.m/s. It is The mainly composed contaminated section, fan fan section and test section. The front end of the test section is equipped with a six angle cellular 0–7 m/s and andtest the section. adjustable is mainly composed of acontaminated section, fan section Theaccuracy front endisof0.1 them/s. testItsection is equipped with six angle cellular devices devices to reduce the air flow turbulence, a deflector for equalizing airflow is installed at the corner of section and test section. The front end of the test section is equipped with a six angle cellular devices to reduce the air flow turbulence, a deflector for equalizing airflow is installed at the corner of the the wind tunnel. Other equipment includes frequency converter, anemometer, electronic balance of to reduce the Other air flow turbulence, a deflector for equalizing is installed at the balance corner of wind tunnel. equipment includes frequency converter,airflow anemometer, electronic ofthe 0.1 0.1 mg accuracy, temperature hygrometer, air particulate mattercollection collectioninstrument, instrument, scrubbing tools, wind tunnel. Other equipment includesair frequency converter, anemometer, electronic balance of 0.1 mg accuracy, temperature hygrometer, particulate matter scrubbing tools, Ultrasonic fogtemperature generator, etc. etc. mg accuracy, hygrometer, air particulate matter collection instrument, scrubbing tools, Ultrasonic fog generator, Ultrasonic fog generator, etc. (a) (a) (b) (b) Figure Figure6. 6.Wind Windtunnel tunnel test test device. device. (a) (a)Diagram Diagramof ofwind wind tunnel; tunnel; (b) (b) Wind Wind tunnel. tunnel. Figure 6. Wind tunnel test device. (a) Diagram of wind tunnel; (b) Wind tunnel. Appl. Sci. 2018, 8, 1962 Appl. Sci. 2018, 8, x FOR PEER REVIEW 7 of 14 7 of 14 3.3. Experimental Methods The wind tunnel contamination test procedure is as follows: Before the test, wash the insulators samples thoroughly thoroughly with with Na Na33PO44 solution solution to to remove remove all all traces traces of of grease grease and and dirt dirton oninsulators insulators surface, surface, and then put the insulators in a dry and clean place and let them dry naturally to prepare for the clean place and let them dry naturally to prepare for the test. test. During the test, firstly control the parameters such as wind wind speed, speed, particle particle (SiO (SiO22) concentration in the wind tunnel to be stable and meet the test setup requirements, then suspend samples into the where the the concentration concentration of of particles particlesin inthe thewind windtunnel tunnelisis15 15mg/m mg/m3, the diameter of the wind tunnel, where 400, 800 800 and and 2000 2000meshes meshesrespectively, respectively,the thewind windvelocity velocityisis1 1m/s, m/s,33m/s, m/s, 55 m/s m/s and particles is 250, 400, 7 m/s m/s respectively, respectively, relatively relatively humidity humidity is is 60%, 60%, 70%, 70%, 80% 80% and 90% respectively. Finally electrify the insulator with voltage of DC + 35 kV. Contamination Contamination particles particles were were accumulated accumulated in in 88 h. h. 4. Simulation Test Results 4.1. The The Contamination Contamination Distribution Distribution of of Insulators Insulators in 4.1. in Wind Wind Tunnel Tunnel When the wind speed is 5 m/s, the diameter of the particles 400 meshes, relatively humidity When the wind speed is 5 m/s, the diameter of the particles is is 400 meshes, relatively humidity is is 60% non-energized condition, thecontamination contaminationdistribution distributionofofType-A Type-Aisisshown shownin inFigure Figure 7a. 7a. 60% in in non-energized condition, the When with voltage voltage of of DC DC ++ 35 35 kV, kV, the the contamination contamination distribution distribution of of Type-A Type-A is is When electrify electrify the the insulator insulator with shown in Figure 7b. shown in Figure 7b. (a) (b) Figure 7. The The contamination contamination distribution distribution of of different different insulators. insulators. (a) (a) Sample Sample in in non-energized non-energized condition; condition; (b) Sample with voltage of DC + 35 kV. From the test results, conclusions can be made made as as follows: follows: (1) As 7a, contamination contamination distribution obviously non-uniform non-uniform on insulator (1) As is is shown shown in in Figure Figure 7a, distribution is is obviously on insulator surface. surface. Contamination Contamination degree degree of of leeward leeward side side of of insulator insulator is is greater greater than than that that of of windward windward side side and fan-shaped pollution layer gets formed at leeward side. Thus, the contamination degree and fan-shaped pollution layer gets formed at leeward side. Thus, the contamination degree of of the surfaceisishigher higherthan than that of the bottom surface. Inposition the position towards aira flow, a the top top surface that of the bottom surface. In the towards air flow, thicker thicker pollution layer get formed round Thistoisthe due the air pressure in the pollution layer will alsowill getalso formed at roundatbar. Thisbar. is due airtopressure in the position position direct to the incoming air flow getting increased, causing more pollution particles to direct to the incoming air flow getting increased, causing more pollution particles to adhere on adhere on the insulator surface. the insulator surface. (2) As (2) As is is shown shown in in Figure Figure 7b, 7b, the the effect effect of of DC DC voltage voltage on on the the contamination contamination degree degree is is obvious. obvious. Contamination degree in the dc energized condition is heavier than that in a non-energized Contamination degree in the dc energized condition is heavier than that in a non-energized condition. condition. Besides Besidesthis, this,contamination contamination distribution distribution along along the the insulator insulator sting sting is isobviously obviously uneven, uneven, and middle and the the contamination contamination degree degree of of the the high high voltage voltage area area is is much much heavier heavier than than that that of of the the middle area along the insulator sting, which is consistent with that observed at the operating HVDC area along the insulator sting, which is consistent with that observed at the operating HVDC transmission transmission lines. lines. Appl. Sci. 2018, 8, 1962 8 of 14 4.2. Effect of Wind Speed on Contamination Non-Uniformity When the test is completed, turn off the power and take the sample out of the tunnel, brush the contamination into a beaker and then filter and weigh the contamination. Then KT/B , KW/L , KH/M were calculated in Formula (1). When the wind speed is 1 m/s, 3 m/s, 5 m/s and 7 m/s respectively, the diameter of the particles is 250 meshes, relative humidity is 60% in DC energized condition, and the results are shown in Table 4. Table 4. Average NSDD, KT/B , KW/L , KH/M under different wind speed. Wind Speed (m/s) NSDD (mg/cm2 ) σ KT/B KW/L KH/M 1 3 5 7 0.12 5.7% 1/0.48 1/0.81 1/0.49 0.16 6.8% 1/0.52 1/1.22 1/0.56 0.21 7.3% 1/0.51 1/1.45 1/0.65 0.32 6.5% 1/0.55 1/1.75 1/0.71 As is shown in Table 4, average NSDD of the Type-A increased with the increase of the wind speed. NSDD increases from 0.12 to 0.32 when the wind speed increases from 1 m/s to 7 m/s, which illustrates that increased wind speed contributes to contamination. Besides this, the KT/B value remains almost constant and stable at around 0.5. However, the KW/L value presents a downward trend, which means that the contamination growth rate of the leeward side is larger than that of the windward side with the increase of wind speed. It is noteworthy that when the wind speed is small, such as 1 m/s, the amount of contamination accumulated on the windward side is greater than that on the leeward side, but the opposite is true when the wind speed is higher. Besides this, the KH/M value also presents a downward trend, which indicates that with the increase of wind speed, the effect of electric field on the growth of contamination at high voltage terminal is weakened. 4.3. Effect of Particles Diameter on Contamination Non-Uniformity When the wind speed is 5 m/s, the diameter of the particles is 250, 400, 800 and 2000 meshes respectively, and relative humidity is 60% in DC energized condition. The results are shown in Table 5. Table 5. KT/B , KW/L , KH/M with different particles diameter. D50 (µm) NSDD (mg/cm2 ) σ KT/B KW/L KH/M 46.5 27.7 15.9 4.2 0.21 7.7% 1/0.51 1/1.45 1/0.65 0.25 5.5% 1/0.56 1/1.42 1/0.63 0.30 4.2% 1/0.62 1/1.40 1/0.60 0.35 3.6% 1/0.66 1/1.36 1/0.58 As is shown in Table 5, decreased particle diameter contributes to contamination. When particle diameter decreased from 46.5 to 4.2 µm, NSDD increased by 66.6%. Thus, particle diameter has an effect on all three kinds of non-uniformity. With the decrease of particle diameter, KT/B value is closer to 1. For example, KT/B changed from 1/0.51 to 1/0.66 when particle diameter decreased from 46.5 to 4.2 µm. Which shows that the larger the particles diameter is, the more obvious the non-uniformity degree of contamination on top and bottom surfaces is. Large particles are not easily adhered to the lower surface due to gravity, which can explain the change of KT/B . Similarly, with the decrease of particle diameter, KW/L value is also closer to 1, for example, KW/L changed from 1/1.45 to 1/1.36 when particle diameter decreased from 46.5 to 4.2 µm, which means that the contamination growth rate of the leeward side is lower than that of the windward side with the decrease of particle diameter. This is because small particles are more prone to cake in the position towards air flow, and a thicker pollution layer will get formed at round bar (windward side). Appl. Sci. 2018, 8, 1962 9 of 14 However, non-uniformity degree (KH/M ) of contamination on high voltage group and middle group along insulator string is more obvious with the decrease of particle diameter, which illustrates that the effect of electric field force on the contamination of smaller particles is more obvious. 4.4. Effect of Relatively Humidity on Contamination Non-Uniformity When the wind speed is 5 m/s, the diameter of the particles is 250 meshes, relatively humidity is 60%, 70%, 80% and 90% respectively in DC energized condition, the results are shown in Table 6. Table 6. KT/B , KW/L , KH/M under different relatively humidity. Relatively Humidity NSDD (mg/cm2 ) Σ KT/B KW/L KH/M 60% 70% 80% 90% 0.21 4.1% 1/0.51 1/1.45 1/0.65 0.23 5.6% 1/0.51 1/1.44 1/0.67 0.25 7.2% 1/0.53 1/1.45 1/0.70 0.26 7.7% 1/0.49 1/1.43 1/0.72 As is shown in Table 6, increased relatively humidity contributes to contamination. When relative humidity increased from 60% to 90%, NSDD increased by 23.8%. The change of relative humidity has little effect on KT/B and KW/L . With the increase of relative humidity, the KT/B value remains almost constant and stable at around 0.5, with the KW/L value stable at around 1/1.44. The change of relative humidity has a certain effect on KH/M , which is mainly manifested in the increase of humidity making the K value trend closer to 1. The mechanism of the effect of humidity on KH/M has not been studied. Based on the results, this paper only gives a theory that the change of relative humidity will affect the charge of the polluted particles, which caused the change of electric field force on polluted particles. As a result, the variation of contamination non-uniformity along insulator sting is caused. 5. Discussion This paper presents the pollution non-uniformity on insulator surface, then pollution non-uniformity coefficient KT/B , KW/L and KH/M were proposed and obtained. Previous research drew a conclusion that wind causes non-uniform distribution of pollution on the surfaces. However, there is no literature to explain the mechanism of uneven distribution along the string. Therefore, this chapter mainly explains this phenomenon by calculating the electric field force on contamination particles, then future research directions are also expounded. 5.1. Numerical Calculation and Analysis of Electric Field Force The uneven distribution of contamination along insulator string is due to the influence of electric field force on contamination particles. Before calculating the electric field force, we need to get the electric field distribution around the insulator. The electric field distribution of insulator strings is solved by COMSOL, the control equations of computational domain under DC electric field are as follows. ∇ · D = ρ, E = −∇V, D = ε 0 ε 1 E (4) where E is the electric field strength, in V/m; D is the electric flux density, in C/m2 ; U is the potential value, in V; and the ε0 is the absolute dielectric constant of the vacuum, taking a value of 8.85 × 10−12 F/m; ε1 is relative dielectric constant of the medium, its value of silicon rubber insulator is 3.3; ρ is charge density, in C/m3 . The contour line of the calculated electric field around Type-A is shown in Figure 8. Appl. Sci. 2018, 8, 1962 Appl. Appl.Sci. Sci.2018, 2018,8,8,x xFOR FORPEER PEERREVIEW REVIEW 10 of 14 1010ofof1414 around Type-A. Figure8.8.Contour Contourline lineofofthe theelectric electricfield fieldaround aroundType-A. Type-A. Figure The The electric field around insulators isisdistributed distributed unevenly along the insulator surface, and the Theelectric electricfield fieldaround aroundinsulators insulatorsis distributedunevenly unevenlyalong alongthe theinsulator insulatorsurface, surface,and andthe the electric field at the high and low ends is larger. The maximum value occurs at the surface of the steel electric electricfield fieldatatthe thehigh highand andlow lowends endsisislarger. larger.The Themaximum maximumvalue valueoccurs occursatatthe thesurface surfaceofofthe thesteel steel foot foot close totothe the high voltage end, reaching 13 kV/cm. the surface footclose closeto thehigh highvoltage voltageend, end,reaching reaching13 13kV/cm. kV/cm.The Theincrease increaseofofcontamination contaminationon onthe thesurface surface of insulator isismainly mainly causedby theforce forceofof ofthe the electric field the vertical direction, because ofofthe electric field ininin the vertical direction, because the theinsulator insulatoris mainlycaused bythe the force the electric field the vertical direction, because the the vertical force will deflect the polluted particles into the insulator surface so as to increase the vertical vertical force force will will deflect deflect the the polluted polluted particles particles into into the the insulator insulator surface so asas toto increase the the contamination contamination amount. we calculate YYaxis field ofofthe the path A-C, asas contaminationamount. amount.Therefore, Therefore,we wecalculate calculateY axiscomponent componentofofelectric electricfield fieldof thepath pathA-C, A-C,as shown in Figure 9. shown in Figure 9. shown in Figure 9. Figure Figure 9.9.YYaxis component ofofelectric electric field. Figure9. axiscomponent componentof electricfield. field. It ItItcan can be seen from the graph that the YYaxis axis components ofofelectric electric field atathigh high voltage group canbe beseen seenfrom fromthe thegraph graphthat thatthe theY axiscomponents componentsof electricfield fieldat highvoltage voltagegroup group and middle group are 0.305 kv/cm, 0.24 kv/cm, respectively. Based on the calculated field strength, and middle group are 0.305 kv/cm, 0.24 kv/cm, respectively. Based on the calculated field strength, and middle group are 0.305 kv/cm, 0.24 kv/cm, respectively. Based on the calculated field strength, we particles. we calculate the forces acting on the vertical direction ofofcontamination contamination particles. wecalculate calculatethe theforces forcesacting actingon onthe thevertical verticaldirection directionof contamination particles. The The movement ofofair air ions will cause neutral atmosphere dust totobe be charged. Research shows Themovement movementof airions ionswill willcause causeneutral neutralatmosphere atmospheredust dustto becharged. charged.Research Researchshows shows that [19] 31% of the fly ash particles in nature have positive charges, 26% of fly ash particles that have that[19] [19]31% 31%ofofthe thefly flyash ashparticles particlesininnature naturehave havepositive positivecharges, charges,26% 26%ofoffly flyash ashparticles particleshave have negative charges, and 43% of particles are not charged. The saturated charge of contaminated particles negative negative charges, charges, and and 43% 43% ofof particles particles are are not not charged. charged. The The saturated saturated charge charge ofof contaminated contaminated can be approximately expressedexpressed as: particles can as: particles canbe beapproximately approximately expressed as: 22 2 εεpεp p Q = 3πε Ed p p 0 QQp p==33πε Edp p εp + 2 πε0 0Ed εε ++22 pp (5) (5) (5) where Qpp is quantity of of electric charge of particle, in C; EEisisthe electric field intensity ininV/m; e is where whereQQ pisisquantity quantity ofelectric electriccharge chargeofofparticle, particle,ininC; C; E isthe theelectric electricfield fieldintensity intensity inV/m; V/m;e eisis elementary charge; ddpp isisparticle particle diameter,ininm; m; εp is the relative dielectric constant of particles, elementary elementarycharge; charge; dp is particlediameter, diameter, in m;εεp pis isthe therelative relativedielectric dielectricconstant constantofofparticles, particles,its its value of SiO 2 is 4.5. In order to simplify the analysis, only the extreme case of saturated electricity is value of SiO2 is 4.5. In order to simplify the analysis, only the extreme case of saturated electricity is Appl. Sci. Sci. 2018, 2018, 8, 8, 1962 x FOR PEER REVIEW Appl. 11 14 11 of 14 considered, so Formula (5) is used to characterize the quantity of electric charge of polluted particles. its value of SiO 4.5. In to simplify theisanalysis, only the extreme 2 isforce The electric field onorder polluted particles expressed as Formula (6).case of saturated electricity is considered, so Formula (5) is used to characterize the quantity of electric charge of polluted particles. (6) The electric field force on polluted particles is fexpressed e = Q p E as Formula (6). field force in the vertical direction on particle where fe is electric field force. The calculated felectric (6) e = Qp E (take the diameter of 200 meshes as example) at the high voltage group and middle group are −10 N and 7.18 × 10−11 N respectively. We can see that the calculated electric field force in the 1.67 × f10 where field force. The calculated electric field force in the vertical direction on particle (take e is electric 10 vertical direction particle at the high voltage almost 1.6middle times group larger are than that the diameter of 200on meshes as example) at the high group voltageisgroup and 1.67 × at 10−the − 11 middle group. to further illustrate the that influence of electricelectric field force thein movement of N and 7.18 × 10In order N respectively. We can see the calculated fieldon force the vertical particles around insulators, we estimate the acceleration of times particles in vertical direction. The formula direction on particle at the high voltage group is almost 1.6 larger than that at the middle group. fororder calculating the quality ofthe particles is asoffollows. In to further illustrate influence electric field force on the movement of particles around insulators, we estimate the acceleration of particles in vertical direction. The formula for calculating d 4 the quality of particles is as follows. (7) mg = ρ pπ ( p )3 d p2 3 4 3 mg = ρ p π( ) (7) 3 2 3 where ρp is the density of particles, its value of SiO2 is 2320 kg/m . The particles are subjected to where ρp is the density of particles, its value of SiO2 is 2320 kg/m3 . The particles are subjected to gravity and aerodynamic drag on the Y axis. It is observed from experiments that the movement of gravity and aerodynamic drag on the Y axis. It is observed from experiments that the movement particles near insulator is basically horizontal under non-energized condition, so there is balance of particles near insulator is basically horizontal under non-energized condition, so there is balance force on particles in the direction of Y axis, which means that fw = −fg, where fw is aerodynamic drag force on particles in the direction of Y axis, which means that fw = −fg , where fw is aerodynamic drag on particles and fg is gravity of particles. The formula for calculating the acceleration of particles is as on particles and fg is gravity of particles. The formula for calculating the acceleration of particles is follows. as follows. aa = = ff/mg / mg (8) (8) where where ff is the resultant force, which is approximately equal to the force of the electric field in the the direction direction of of Y Y axis. The calculated acceleration of different meshes particles at the high voltage group and and middle middle group group are are shown shown in in Figure Figure 10. 10. The calculated results results show that the acceleration acceleration in vertical direction of the the particles particlesatatthe thehigh highvoltage voltage group is about 1.62 times that at middle the middle group. group is about 1.62 times that at the group. This This calculated is close very close the actual KH/M Then, value.we Then, we the cantrajectory get the trajectory of calculated valuevalue is very to theto actual KH/M value. can get trend of trend charged charged in the 11. “+” represents a particle withcharge positive and “−” particles,particles, as shownasinshown the Figure 11.Figure “+” represents a particle with positive andcharge “−” represents represents a particle withcharge. negative charge. a particle with negative Figure Figure 10. 10. The calculated Y-axis acceleration. acceleration. Appl. Sci. 2018, 8, 1962 Appl. Sci. 2018, 8, x FOR PEER REVIEW 12 of 14 12 of 14 The trajectory trajectory trend of charged particles. Figure 11. The It can particle moves toward thethe shed’s surface duedue to the It can be be seen seen from fromFigure Figure11 11that thatthe thecharged charged particle moves toward shed’s surface to effect of the electric field force, increasing the probability of particles hitting the sheds surface of the the effect of the electric field force, increasing the probability of particles hitting the sheds surface of insulator. Thus, the amplitude of particle deflection at theathigh voltage groupgroup is greater than that the the insulator. Thus, the amplitude of particle deflection the high voltage is greater thanatthat middle group due to a larger acceleration of particles, causing the increasing probability of sorption of at the middle group due to a larger acceleration of particles, causing the increasing probability of contamination particle, which explained the cause of non-uniform contamination distribution along sorption of contamination particle, which explained the cause of non-uniform contamination the string. along the string. distribution Besides, after after calculating calculatingthe theelectric electricfield fieldaround around field insulators, have to transfer Besides, thethe field insulators, we we have to transfer the the situation from the field insulators to our model. According to the steps of Section 5.1 above, situation from the field insulators to our model. According to the steps of Section 5.1 above, the the acceleration in vertical direction the particles be obtained. The calculated results show acceleration in vertical direction of theofparticles can becan obtained. The calculated results show that the that the acceleration in vertical direction of the particles at the high voltage group is about 2.51 times acceleration in vertical direction of the particles at the high voltage group is about 2.51 times that at thatmiddle at the middle that aboutwe 1/0.40, we clearly can seethat clearly that the group. group. Which Which means means that KH/M inKtheory about is1/0.40, can see there is H/M inistheory there is35% about 35% in the of result thetest. fieldThis test. shows This shows thatmodel the model is more accurate in about error inerror the result the of field that the is more accurate in the the application of wind tunnel contamination, however there some errors in the application application of wind tunnel contamination, however there are are stillstill some errors in the application of of field contamination. main reason theerror errorisisthat thatthe thescouring scouring of of the the rainwater rainwater reduced field contamination. TheThe main reason forfor the contamination inhomogeneity of field insulators between the high voltage group and middle middle group. group. 5.2. Future Future Research Research Directions Directions 5.2. On the research onon insulator contamination, this this paper has conducted deep On the basis basisofofthe thetraditional traditional research insulator contamination, paper has conducted research, but further work also need to be done to apply the research results to the operation of deep research, but further work also need to be done to apply the research results to the operationthe of power system. Firstly, based on the results of this study, we should continue to study the characteristics the power system. Firstly, based on the results of this study, we should continue to study the of pollution flashover (in non-uniform distribution condition) andcondition) try to predict characteristics of pollution flashover (incontamination non-uniform contamination distribution and the try pollution flashover voltage. Secondly, the contamination prediction model is still needed, and to predict the pollution flashover voltage. Secondly, the contamination prediction model is then still the pollution prediction modelprediction is combined withisthe pollution flashover prediction model. Finally, needed, and then the pollution model combined with the pollution flashover prediction the pollution flashover warning can be realized and measures can be taken in advance to prevent the model. Finally, the pollution flashover warning can be realized and measures can be taken in advance pollution flashover accident. to prevent the pollution flashover accident. 6. Conclusions 6. Conclusions This paper presents the pollution non-uniformity on insulator surface from both field This paper presents the pollution non-uniformity on insulator surface from both field contamination experiments of HVDC transmission lines and wind tunnel contamination simulation contamination experiments of HVDC transmission lines and wind tunnel contamination simulation tests, as well as the mechanism of non-uniformity along insulator sting. Conclusions can be made that: tests, as well as the mechanism of non-uniformity along insulator sting. Conclusions can be made that: (1) The contamination on insulator surfaces is very non-uniform in operating HVDC transmission lines, the non-uniformity is mainly reflected in three aspects, such as the topHVDC and bottom surface, (1) The contamination on insulator surfaces is very non-uniform in operating transmission windward and leeward side, high voltage group and middle group area. The value of K , KW/L , T/B lines, the non-uniformity is mainly reflected in three aspects, such as the top and bottom surface, KH/M are 1/0.49, 1/1.45,side, 1/0.61 respectively. Besides this, thegroup valuearea. of K*The andvalue K is almost windward and leeward high voltage group and middle of KT/B,equal. KW/L, (2) K The effects of particles diameter, wind velocity and relatively humidity on pollution H/M are 1/0.49, 1/1.45, 1/0.61 respectively. Besides this, the value of K* and K is almost equal. non-uniformity were quantitatively computed through tunnel simulation Withnonthe (2) The effects of particles diameter, wind velocity and wind relatively humidity onresults. pollution increase of wind speed (particles diameter is 250 meshes, RH is 60%), K value remains almost uniformity were quantitatively computed through wind tunnel simulation results. With the T/B increase of wind speed (particles diameter is 250 meshes, RH is 60%), KT/B value remains almost Appl. Sci. 2018, 8, 1962 (3) 13 of 14 constant and stable at around 0.5. However, the KW/L value (within 1/0.81–1/1.75) and KH/M value (within 1/0.49–1/0.71) presents a downward trend. With the decrease of particles diameter (wind speed is 5 m/s, RH is 60%), the KT/B value (within 1/0.51–1/0.66) and KW/L (within 1/1.45–1/1.36) value are closer to 1, which means non-uniformity becomes smaller, while the KH/M value (within 1/0.65–1/0.58) is the opposite. The change of relative humidity has little effect on KT/B and KW/L . With the increase of relative humidity (wind speed is 5 m/s, particles diameter is 250 meshes), KT/B and KW/L values remain almost constant and stable at around 1/0.5, 1/1.44 respectively. However, with the increase of humidity, the KH/M value (within 1/0.65–1/0.72) is closer to 1. The electric field around insulators is unevenly distributed around the insulator surface, causing different electric field force and the acceleration on particles in vertical direction at high voltage group and middle group area, which is the cause of the non-uniform distribution of contamination along the insulator string. Author Contributions: Z.Z. and X.Q. conceived the overall outline of the manuscript and all the authors contributed to the writing and revision of the paper. 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