RMIT University © 2021 School of Engineering Electrical Energy Conversion Online Laboratory 3: Three-Phase SCR Rectifier 1. Aims To analyse experimental operational measurements obtained using three phase SCR rectifiers feeding into various load combinations. To calculate quantitative output voltages and currents from the rectifier experimental traces, and to compare these results with theoretical predictions. To explore and quantify the impact of source inductance on the rectifier operation. 2. Equipment All experimental data sets provided for this online laboratory have been obtained using the following experimental equipment: 3 Phase Controlled Rectifier Test Set (see Fig. 5, Left Hand Side Front Panel) DC Load Box (see Fig. 5, Right Hand Side Front Panel) Digital Oscilloscope (Keysight Technologies DSO-X 3024A 200MHz 4 Channels) 2 off Differential Voltage Amplifiers (Tektronix P5200 Series) 2 off clamp ON current Probes (Tektronix A600 Series) 3. Software The following software tools can be utilised to assist and validate experimental results through simulation: Powersim PSIM simulation package. Student version download instructions are available on the EEET2274/2337 Canvas shell. Mathworks MATLAB can be used to aid calculation and analysis. 4. Background The general arrangement of a three-phase SCR rectifier is shown in Fig. 1, and consists of a three phase AC supply (variac) which feeds through line inductors into the rectifier bridge structure. The DC output supplies a load resistor, optionally through a series filter inductance or in parallel with a shunt filter capacitance as determined by the switch positions. ~ B ~ R 1 3 5 W ~ 3 phase AC supply (variac) 4 Variable Inductors 6 2 DC Filter Inductor DC Filter Capacitor DC Load 3 phase SCR Rectifier Fig. 1: Schematic arrangement of 3-phase Diode/SCR rectifier Prof. B. McGrath, Dr. R. Wilkinson EEET2274/EEET2337 Online Laboratory #3 V1 1 RMIT University © 2021 School of Engineering The principle of operation of a three-phase diode rectifier is that diodes 1,3,5 each conduct for 1200 at the time when their respective input phase voltages are the most positive, and diodes 4,6,2 each conduct at the time when their respective input phase voltages are the most negative. This means that the line current for each AC phase input has a 1200 positive conduction interval and a 1200 negative conduction interval, spaced 1800 apart. Fig. 2 shows this conduction sequence. Fig. 2: Conduction sequence for 3-phase Diode rectifier The DC output voltage from the rectifier is the difference between the upper and the lower rail voltages, which is a waveform which ripples at 6 times the fundamental frequency between the limits of 1.5V p (1.22Vl-l) and 3V p (1.414Vl-l). The overall average DC output voltage is calculated using: π VDC = π 3 6 ∫ − π 2Vl −l cos(θ )dθ = 1.35Vl −l 6 Whilst the DC output voltage is not affected by load, the shape of the DC output current waveform is significantly affected by the load topology, as follows: • • • For a resistive load, the DC current follows the voltage exactly. For a load with a DC series inductance, the output current AC ripple component is reduced, so that the current becomes constant DC in the limit when a load with an “infinite” inductance is used. For a load with a large shunt capacitive filter, the rectifier output current becomes discontinuous whenever the rectified voltage falls below the output filter capacitor voltage. The point at which this occurs depends both on the average output current and size of the capacitor. Fig. 3 illustrates these three conduction conditions. Prof. B. McGrath, Dr. R. Wilkinson EEET2274/EEET2337 Online Laboratory #3 V1 2 RMIT University © 2021 School of Engineering Rectifier DC Current - Resistive Load Rectifier DC Current - Inductive Load Rectifier DC Current - Capacitive Load Fig. 3: Rectifier current waveforms for different load types For operation as an SCR controlled rectifier with a variable output voltage, the conduction of each SCR is delayed by a firing angle “ α ”. Provided the DC output current remains continuous, the effect of this firing angle is to delay the transfer of current from the previously conducting input phase. Hence the rectified output voltage follows the previous AC input voltage further down the outgoing conducing sinewave, and the average DC output is reduced. Figure 4 shows this conduction sequence. Fig. 4: Conduction sequence for 3- phase SCR rectifier, = 400 The DC output voltage once again is the voltage difference between the positive and negative DC output rails, with a significant 6 pulse ripple. Note also that the AC line input current is phase delayed by α because of the change in conduction position of the SCRs. • For a SCR bridge the DC output voltage is calculated using: • π +α 6 = 2Vl −l cos (θ ) dθ 1.35Vl −l cos α π 3 ∫− 6 +α For a pure resistive load, the SCRs turn off naturally when the rectified voltage instantaneously reaches zero. Hence conduction becomes discontinuous for a firing delay of more than 60 , and the above equation is no longer valid. No conduction at all occurs for a firing delay angle of more than 120 . For a large inductive load with essentially constant current, a 120 conduction interval is maintained from one conduction period to the next. Hence zero average current occurs for a firing delay angle of 90 (in practice a zero average current implies discontinuous operation, so the real firing limit is somewhat less than 90 ). = VDC • π Prof. B. McGrath, Dr. R. Wilkinson EEET2274/EEET2337 Online Laboratory #3 V1 3 RMIT University © 2021 School of Engineering In a practical rectifier, the input current cannot change instantly from one phase to the next as the diode conduction attempts to crossover, because of the AC source inductance (Ls). Hence as conduction transfers from one phase to the next, there is a period of time when both the incoming Diode/SCR and outgoing Diode/SCR are both conducting. This causes the rectified output voltage to take a value midway between the incoming and outgoing phase voltages until the current “commutation” process is complete. For a smooth continuous DC output current, the result is a reduction in the DC output voltage 3ωLs of: I DC VDC = 1.35Vl −l cosα − π 5. General Test System Description The Three Phase Controlled Rectifier Test Set shown in Fig. 5 is a custom designed digitally controlled SCR bridge that can be operated as either a single or a three phase rectifier, in either half or full wave operation. The Test Set is powered by an AC supply voltage, either single or three phase, typically provided by a separate single or three phase variac. It is controlled by an internal Digital Signal Processor that changes mode between half wave and full wave, single and three phase, as selected by switches on the front panel. Minor wiring configuration changes are also required to swap between half and full wave operation. A selectable series inductance can also be included between the AC supply and the SCR bridge to investigate the effect of source impedance on the rectifier operation. The Test Set feeds into a reconfigurable DC Load Box that can switch between low and high load resistors, with an adjustable inductance added in series as required. A shunt capacitor can be switched across the load resistor to smooth the output voltage, and a Free Wheel Diode can also be switched across the input to the Load Box (i.e. the rectifier output as required. The SCR firing angle can be selected by a multiturn potentiometer. A firing angle of zero places the test set into “diode” mode, where the SCRs are turned permanently on during their conduction half cycle. All of the experimental data-sets provided for this online laboratory exercise have been obtained using this rectifier and load system. Voltages across various sections of the equipment have been measured using the P5200 Series differential voltage probes, while the rectifier currents have been measured using A600 Series current probes which have been clamped-on to the various wire-measurement-loops shown in Fig. 5. The current and voltage probes are connected to the Keysight Digital Oscilloscope to allow waveform measurements to be obtained. For all experimental traces the Oscilloscope trigger has been set to “LINE” in order to synchronise the measurements with the incoming AC mains voltage. 3 Phase Controlled Rectifier 415V, 5A, 3 phase AC RED 0mH DC LOAD 15mH RED DC Amps Meter RED 0mH 30mH WHITE 0mH 15mH WHITE WHITE + 30mH BLUE 0mH 15mH BLUE BLUE 30mH - FW NEUTRAL + Input DC Only Max 350V - DC Volts Meter HW + 50mH 200mH Reverse Polarity Protection + 2200uF 60uF 750W 50 Ω 250W 15 0 Ω - RED NEUTRAL Full wave 3 phase Half wave 1 phase ON OFF LCD SYNCH Parameter #1 Parameter #2 Fig. 5: Three Phase Controlled Rectifier Test Set and DC Load Box Prof. B. McGrath, Dr. R. Wilkinson EEET2274/EEET2337 Online Laboratory #3 V1 4 RMIT University © 2021 School of Engineering 6. Resistive Load a) Diode Rectifier The archive <Data_Set_1.zip> contains 3 oscilloscope images that capture the operation of a three phase full-wave SCR rectifier supplying a purely resistive nominal 50Ω load. The rectifier is supplied from a variac set to produce a nominal 100Vl −l (rms ) 50Hz AC source voltage. The measurements shown in these oscilloscope traces are as follows: • • • • • Channel 1 (Yellow) – Rectified DC Voltage using P5200 probe @ 500X attenuation. Channel 2 (Green) – AC Supply Voltage (VRW and VBN) using P5200 probe @ 500X attenuation. Channel 3 (Blue) – DC Load Current using A600 current probe @ 100mV/A. Channel 4 (Magenta) – AC Supply Current (IR) using A600 current probe @ 100mV/A. Reference 1 (Orange) – AC Supply Voltage (VRN) using P5200 probe @ 500X attenuation and saved to R1. Analysis: • • • • • • Draw the circuit topology of the rectifier for this operating condition using a schematic editor (e.g. PSIM, VISIO, etc.). Show the AC source, the rectifying devices, the DC load and all measurement locations. Extract from the data set measurements of the line-to-line AC supply voltage (VRW), the rectified DC voltage, the AC supply current (IR), and the DC load current. Using VRN as the reference, compare these voltages and currents in terms of their magnitude and phase relationships. Note in particular the phase relationship between VRN and IR. Examine VRN carefully, and compare it against VBN. Locate and explain the four notches in these voltages over one fundamental cycle, and measure the width of these notches. Extract from the data set measurements of the average rectified DC output voltage, and compare this with the theoretical response for a full-wave three-phase rectifier supplying a resistive load. Explain any discrepancy from the ideal relationship between the magnitude of the average DC output voltage and the incoming AC line-to-line voltage. Using the measured notch width in VRN, estimate the input source inductance of the incoming AC supply (refer to formula in lecture notes). b) SCR Rectifier The archive <Data_Set_2.zip> contains 9 oscilloscope images that capture the operation of a three phase full-wave SCR rectifier supplying a purely resistive nominal 50Ω load. The rectifier is supplied from a variac set to produce a nominal 100Vl −l (rms ) 50Hz AC source voltage. The measurements shown in these oscilloscope traces are as follows: • • • • • Channel 1 (Yellow) – Rectified DC Voltage using P5200 probe @ 500X attenuation. Channel 2 (Green) – AC Supply Voltage (VRW) using P5200 probe @ 500X attenuation. Channel 3 (Blue) – DC Load Current using A600 current probe @ 100mV/A. Channel 4 (Magenta) – AC Supply Current (IR) using A600 current probe @ 100mV/A. Reference 1 (Orange) – AC Supply Voltage (VRN) using P5200 probe @ 500X attenuation and saved to R1. Analysis: Prof. B. McGrath, Dr. R. Wilkinson EEET2274/EEET2337 Online Laboratory #3 V1 5 RMIT University © 2021 • • • • • School of Engineering Draw the circuit topology of the rectifier for this operating condition using a schematic editor (e.g. PSIM, VISIO, etc.). Show the AC source, the rectifying devices, the DC load and all measurement locations. Extract from the data set measurements of the average rectified DC output voltage, and plot this response as a function of the SCR firing angle. Compare this with the theoretical response for a full-wave three-phase rectifier supplying a resistive load. Similarly, plot the measurements of the average load current as a function of the SCR firing angle, and compare this response with the theoretical response. Compare against theory the firing angles at which rectifier conduction becomes discontinuous, and at which conduction ceases entirely. Explain any discrepancies that exist between the theoretical rectifier responses and the measured data. 7. Resistive Inductive Load. a) Diode Rectifier The archive <Data_Set_3.zip> contains one oscilloscope image that captures the operation of a full-wave three-phase SCR rectifier supplying a series connected resistive and inductive load with the nominal parameters of 50Ω and 200mH . The rectifier is supplied from a variac set to produce a nominal 100Vl −l (rms ) 50Hz AC source voltage. The measurements shown in these oscilloscope traces are as follows: • • • • • Channel 1 (Yellow) – Rectified DC Voltage using P5200 probe @ 500X attenuation. Channel 2 (Green) – AC Supply Voltage (VRW) using P5200 probe @ 500X attenuation. Channel 3 (Blue) – DC Load Current using A600 current probe @ 100mV/A. Channel 4 (Magenta) – AC Supply Current (IR) using A600 current probe @ 100mV/A. Reference 1 (Orange) – AC Supply Voltage (VRN) using P5200 probe @ 500X attenuation and saved to R1. Analysis: Draw the circuit topology of the rectifier for this operating condition using a schematic editor (e.g. PSIM, VISIO, etc.). Show the AC source, the rectifying devices, the DC load and all measurement locations. • Extract from the data set measurements of the line-to-line AC supply voltage (VRW), the rectified DC voltage, the AC supply current (IR), and the DC load current. Compare the waveforms for IR and IDC against the results of the previous resistor only load condition in Section 6a). • How does the rectified DC output voltage compare with the measured value of Section 6a)? • Explain the effect of the DC load inductance on the input AC and DC load current waveforms. • Explain any variations in DC output voltage compared to the results of Section 6a). • Explain any discrepancies that exist between the theoretical rectifier responses and the measured data. • b) SCR Rectifier The archive <Data_Set_4.zip> contains 9 oscilloscope images that capture the operation of a full-wave three-phase SCR rectifier supplying a series connected resistive and inductive load with the nominal parameters of 50Ω and 200mH . The rectifier is supplied from a variac set to a produce a nominal 100Vl −l (rms ) 50Hz AC source voltage. Prof. B. McGrath, Dr. R. Wilkinson EEET2274/EEET2337 Online Laboratory #3 V1 6 RMIT University © 2021 School of Engineering The measurements shown in these oscilloscope traces are as follows: • • • • • Channel 1 (Yellow) – Rectified DC Voltage using P5200 probe @ 500X attenuation. Channel 2 (Green) – AC Supply Voltage (VRW) using P5200 probe @ 500X attenuation. Channel 3 (Blue) – DC Load Current using A600 current probe @ 100mV/A. Channel 4 (Magenta) – AC Supply Current (IR) using A600 current probe @ 100mV/A. Reference 1 (Orange) – AC Supply Voltage (VRN) using P5200 probe @ 500X attenuation and saved to R1. Analysis: • • • • • • • Draw the circuit topology of the rectifier for this operating condition using a schematic editor (e.g. PSIM, VISIO, etc.). Show the AC source, the rectifying devices, the DC load and all measurement locations. Extract from the data set measurements of the line-to-line AC supply voltage (VRW), the AC supply voltage (VRN), the rectified DC voltage, the AC supply current (IR), and the DC load current. Using VRN as the reference, compare these voltages and currents in terms of their magnitude and phase relationships. Note in particular how these waveforms change as α increases past 60 , in comparison to the results of Section 6b). Determine the firing angle ( α ) at which conduction effectively ceases. Extract from the data set measurements of the average rectifier DC output voltage, and plot this response as a function of the SCR firing angle. Compare this with the theoretical response for a full-wave three-phase rectifier supplying a resistive inductive load. Similarly, plot the measurements of the average load current as a function of the SCR firing angle, and compare this response with the theoretical response. Compare the DC output voltage waveforms as α increases past 600 to the response of a resistor only load system from Section 6a). Explain any discrepancies that exist between the theoretical rectifier responses and the measured data. 8. Capacitor Output Filter a) Diode Rectifier – No DC Load Inductor The archive <Data_Set_5.zip> contains 2 oscilloscope images that capture the operation of a full-wave three-phase SCR rectifier supplying a 150Ω resistive load with a parallel capacitive filter equal to 2200µF. The rectifier is supplied from a variac set to produce a nominal 100Vl −l (rms) 50Hz AC source voltage. The measurements shown in these oscilloscope traces are as follows: • • • • • Channel 1 (Yellow) – Rectified DC Voltage using P5200 probe @ 500X attenuation. Channel 2 (Green) – AC Supply Voltage (VRW and VBN) using P5200 probe @ 500X attenuation. Channel 3 (Blue) – DC Load Current using A600 current probe @ 100mV/A. Channel 4 (Magenta) – AC Supply Current (IR) using A600 current probe @ 100mV/A. Reference 1 (Orange) – AC Supply Voltage (VRN) using P5200 probe @ 500X attenuation and saved to R1. Analysis: • Draw the circuit topology of the rectifier for this operating condition using a schematic editor (e.g. PSIM, VISIO, etc.). Show the AC source, the rectifying devices, the DC load and all measurement locations. Prof. B. McGrath, Dr. R. Wilkinson EEET2274/EEET2337 Online Laboratory #3 V1 7 RMIT University © 2021 • • • School of Engineering Extract from the data set measurements of the average rectifier DC output voltage. Compare this with the theoretical response for a full-wave three-phase rectifier supplying continuous current to the load. Extract from the data set measurements of the line-to-line AC supply voltage (VRW), the AC supply voltage (VRN), the rectified DC voltage, the AC supply current (IR), and the DC load current. Explore in particular the waveform of IR. Is this current continuous or discontinuous? Examine VRN carefully, and compare it against VBN. Are the four notches identified in Section 6a) still present in these voltages? If not, explain why they are no longer present. Explain the waveform of IR, including in particular the reasons for deviations in magnitude of successive pulses within a fundamental cycle. Explain any discrepancies that exist between the theoretical and experimental rectifier responses. b) SCR Rectifier – DC Load Inductor The archive <Data_Set_6.zip> contains 5 oscilloscope images that capture the operation of a full-wave three-phase SCR rectifier supplying a 150Ω resistive load with a parallel capacitive filter equal to 60µF, and a series connected inductor equal to 50mH. The rectifier is supplied from a variac set to produce a nominal 100Vl −l (rms) 50Hz AC source voltage. The measurements shown in these oscilloscope traces are as follows: • • • • • Channel 1 (Yellow) – Rectified DC Voltage using P5200 probe @ 500X attenuation. Channel 2 (Green) – AC Supply Voltage (VRW) using P5200 probe @ 500X attenuation. Channel 3 (Blue) – DC Load Current using A600 current probe @ 100mV/A. Channel 4 (Magenta) – AC Supply Current (IR) using A600 current probe @ 100mV/A. Reference 1 (Orange) – AC Supply Voltage (VRN) using P5200 probe @ 500X attenuation and saved to R1. Analysis: Draw the circuit topology of the rectifier for this operating condition using a schematic editor (e.g. PSIM, VISIO, etc.). Show the AC source, the rectifying devices, the DC load and all measurement locations. • Extract from the data set measurements of the average rectifier DC output voltage, and plot this response as a function of the SCR firing angle. Examine the waveforms of the DC output voltage at different firing angles ( α ). Identify the firing angle where the current becomes discontinuous. Note the magnitude of the plateau voltage when no rectifier current is flowing. • Explain the changes in the SCR DC link voltage waveform as the firing angle is increased past the point of discontinuous conduction. • Explain any discrepancies that exist between the theoretical and experimental rectifier responses. • 9. Effect of Source Inductance a) Diode Rectifier The archive <Data_Set_7.zip> contains two oscilloscope images that capture the operation of a full-wave three-phase SCR rectifier supplying a load consisting of a 200mH inductor and a 150Ω resistor. The rectifier is supplied from a variac set to produce a nominal 100Vl −l (rms ) 50Hz AC source voltage through a 15mH source inductance (for all three phases). The measurements shown in this oscilloscope trace are as follows: Prof. B. McGrath, Dr. R. Wilkinson EEET2274/EEET2337 Online Laboratory #3 V1 8 RMIT University © 2021 • • • • • School of Engineering Channel 1 (Yellow) – Rectified DC Voltage using P5200 probe @ 500X attenuation. Channel 2 (Green) – AC Supply Voltage (VRW) using P5200 probe @ 500X attenuation. Channel 3 (Blue) – DC Load Current using A600 current probe @ 100mV/A. Channel 4 (Magenta) – AC Supply Current (IR) using A600 current probe @ 100mV/A. Reference 1 (Orange) – AC Supply Voltage (VRN) using P5200 probe @ 500X attenuation and saved to R1. Analysis: • • • • • Draw the circuit topology of the rectifier for this operating condition using a schematic editor (e.g. PSIM, VISIO, etc.). Show the AC source, the rectifying devices, the DC load and all measurement locations. Extract from the data set measurements of the average rectifier DC output voltage. Compare this with the results from Section 7a). Determine the width of the notches observed in VRN during one fundamental cycle. Using the measured notch width in VRN, estimate the input source inductance of the incoming AC supply, and compare it with the identified value from the test set front panel. Explain any discrepancies that exist between the theoretical rectifier responses and the measured data. b) SCR Rectifier The archive <Data_Set_8.zip> contains 10 oscilloscope images that capture the operation of a full-wave three-phase SCR rectifier supplying a load consisting of a 200mH inductor and a 150Ω resistor. The rectifier is supplied from a variac set to produce a nominal 100Vl −l (rms ) 50Hz AC source voltage through a 15mH source inductance (for all three phases). The measurements shown in these oscilloscope traces are as follows: • • • • • Channel 1 (Yellow) – Rectified DC Voltage using P5200 probe @ 500X attenuation. Channel 2 (Green) – AC Supply Voltage (VRW) using P5200 probe @ 500X attenuation. Channel 3 (Blue) – DC Load Current using A600 current probe @ 100mV/A. Channel 4 (Magenta) – AC Supply Current (IR) using A600 current probe @ 100mV/A. Reference 1 (Orange) – AC Supply Voltage (VRN) using P5200 probe @ 500X attenuation and saved to R1. The Data Set 8 oscilloscope traces also contain up to two duplicate measurements at the same SCR firing angle, but with horizontal cursors enabled to capture time measurements. Analysis: • • • Draw the circuit topology of the rectifier for this operating condition using a schematic editor (e.g. PSIM, VISIO, etc.). Show the AC source, the rectifying devices, the DC load and all measurement locations. Extract measurements of the notch width in VRN as the firing angle varies. Why does the notch width change as the firing angle is increased? Using the formula given in the background notes, calculate the source inductance. Also check and verify that: = VDC 1.35Vl −l ( cos α + cos (α + γ ) ) / 2 • Explain any discrepancies that exist between the theoretical rectifier responses and the measured data. Prof. B. McGrath, Dr. R. Wilkinson EEET2274/EEET2337 Online Laboratory #3 V1 9