Project management framework ABB project management framework Contents Foreword 1 Vision and road map 3 4 2 5 Project success criteria 3 Foundation 3.1 Project Complexity Calculator 3.2 ABB Project Management Competencies 6 6 7 4 Processes 4.1 Key deliverables 4.2 Project initiation and start-up 4.3 Project planning 4.4 Project execution 4.5 Project monitoring and control 4.6 Project closeout 4.7 Change handling during project execution 4.8 Risk handling during project execution 4.9 Project reviews and reporting 4.10 Independent project peer reviews 4.11 ABB Quality policy 4.12 Health and safety 8 8 8 8 9 9 9 9 11 12 13 14 15 5 5.1 5.2 5.3 5.4 Organization Project organization Roles and responsibilities, RACI Chart Execution of Cross – BU / Country Contracts Project manager development 16 17 18 23 24 6 6.1 6.2 6.3 6.4 6.5 6.6 Project Management Tools ABB collaboration program Document Management System (Documentum) ProSales Risk review ProMIS ServIS 26 26 26 26 26 26 26 7 7.1 7.2 7.3 Project Management Communities Project Management Council PM Champions and Project Managers PM Council and Network – Links to division and country 26 27 27 27 2 Project Management Framework | Brochure Foreword High performance project execution is the key to our business success. It allows us to consistently meet our customer’s expectations, while improving our profitability. We have a long track record in executing a wide variety of projects in many different industries - ranging from small, fast track projects to large or complex projects. This gives us enormous resource base of experience, knowledge and expertise - a significant competitive advantage. knowledge and collaboration. This ABB Project Management Framework provides the basis for our work in project management. We trust that everyone involved with project execution within our organization will familiarize themselves with this framework. Utilizing the best practices defined in this framework has the potential to yield significant returns, quickly, in terms of on-time, on-cost and on-quality project deliveries for higher profitability and even more satisfied customers. Successful project execution depends on solid project management principles, bringing together the best of people, Foundation Communities Tools Processes Organization These five building blocks aim to integrate the work of ABB PM Council with an aim to build Project Management as a core competency to achieve the Project success criteria during the execution of individual projects. Project Management Framework | Brochure 3 1 Vision and road map To strengthen the ABB Project Management competencies, and make it as one of the core competencies, the ABB Project Management Council was officially launched on 5th November 2009. This Council will provide functional leadership to the global community of ABB project managers with the primary goal of improving the ABB project management performance for the benefit of both our customers and our shareholders. The objectives of the ABB Project Management Council (ABB PMC) include: The following five work streams were formed among the PM Council members as part of meeting the objectives: – Identifying, promoting and spreading existing ABB best practices – Project planning and execution tracking: processes, tools and behaviors – Driving implementation of project management training and certification processes – Project risk and change management during project execution phase – Identifying common gaps in project management processes, tools and setting priorities for action – Clarity of and support for the ‘Project Management Organisation’ (PMO) – Providing coaching and mentoring support to less experienced PMs – Internal ABB delivery performance, on-time and on-quality – Skills and competencies of Project Managers and related key project roles – Promoting project management as a key career option in ABB Following is the initial road map integrating the different actions: 2010 P Mgr Competency assessments conducted in 2011 2012 2013 Project Management to Senior Project Mgrs & Project Directors recognized as key leaders and role models become a core competency in ABB with 100% on-time, on profit, on quality project key countries execution PM Skills and >90% of large complex & Competencies group Accounts Projects LBU P Mgt Maturity led by Senior Managers >80% P Mgrs assessed and certified P Mgt processes and guidelines Certification PMgr Network (e.g. PMI OPM3) actively Project review and spreading best execution ( & review) tools practices roadmap developed LBU Pmgt ABB PMgr Network social Certification piloted networking processes developed e.g. peer to peer formalized in P Mgmt framework ABB PMgr Network defined PM Processes and Tools 4 Project Management Framework | Brochure problem solving and online coaching support Local Engagement 2 Project success criteria S.No. KPI KPI description 1 On-time delivery – Meet the project milestones or contractual key dates 2 Degree of customer satisfaction – Deliver project / product on-time according to scope of work. – Create additional value to customer – Customer confidence and additional orders 3 Budget compliance – Original sales price vs. final sales price 4 Project safety – Zero incidents (fatal and serious) 5 Project quality – Traceability of project / product phases (engineering, procurement, construction) – Respect project / product specification, execute test verifying project/product performance, produce certifications demonstrating the total quality process 6 Manage changes in project / product required during the project / product Scope and change management effectiveness – development while maintaining the project on-time and increasing margins (if possible) 7 Risk management result % – (Risk provisions remaining + provisions turned to profit ) / Original risk provision 8 Risk management effectiveness – (Total number of risks - risks not identified at the risk review - risks not mitigated or mitigated effectively ) / Total number of risks Where total number of risks includes all risks from time to time including occurrence of new risks. – 9 Competence growth – (Total number of risks shared with the customer up front - risks not identified at the start-up - risks not mitigated or mitigated effectively) / Total number of risks Permit to people working in the project to improve competency and experience obtaining an organic and objective growth of the organisation 10 Standardize as far as possible the process and procedures in to order to establish an Standardization – efficient and reliable way to proceed Project Management Framework | Brochure 5 3 Foundation 3.1 Project complexity calculator 3.1.3 Contractual and commercial complexity Project complexity calculator is a simple model to determine the complexity of the project management challenge based on three dimensions. The complexity points determined by the complexity calculator can help the decision making: Contractual and commercial complexity identifies: – degree of complexity resulting from commercial conditions – degree of complexity resulting from project size and value. – degree of risk our customers want to transfer as a mitigation action to de-risk their projects. As a result, we will be increasingly forced to accept commercial conditions that we may have rejected in the past. – degree to which the contractual complexity can provoke blockages in decision making that can significantly delay the projects, as we try to pass these down back-to-back with our suppliers – degree of complexity due to customer size, maturity and importance – consortium-related complexity – to select the right project organisation – to determine the composition of project review committee and review frequency 3.1.1 Technical complexity Technical complexity identifies: – degree to which the products, by design, use new technologies or materials that are novel or unproven in service; – degree to which the integration of the products into plants or systems, even previously proven products, brings complexity in combination; – degree to which the systems engineering required to ensure our products function in combination, and the robustness and maturity of the customers systems, into which our systems and products will be integrated; – need for project managers who deeply understand the customer’s technology; – time constraints if any 3.1.2 Geographical complexity Geographical complexity identifies: – complexity due to transport, logistics and communications difficulties introduced from the geographical spread – complexity of different national regulations applicable, particularly on systems where physical elements of our system (e.g. cables) cross national borders. – complexity due to dealing across differing business cultures, e.g., a Japanese customer will expect a behavior from their suppliers that will not be the norm for a western company – supply chain complexity that is greatly influenced by geography 6 Project Management Framework | Brochure 3.2 ABB Project management competencies 3.2.1 Project oriented Project Planning & Scheduling Customer Satisfaction Management in Projects Project Financial & Cost Management Legal & Contract Management for Projects Project Execution Tracking and Reporting Scope & Change Management in Projects Project Risk and Opportunity Management Procurement Management for Projects Results Orientation Strategic Orientation Teamwork & Collaboration People Development Personal Leadership Change Leadership Intercultural Sensitivity & Effectiveness Customer & Market Orientation 3.2.2 Leadership 0riented Project Management Framework | Brochure 7 4 Processes 4.1 Key deliverables S. No. Deliverable name Objectives Related project management phases 1 Project charter Describes the high level strategy for executing the project Project initiation and start-up 2 Project document distribution matrix Identify which stakeholders needs to be involved in 3 document distribution Project initiation and start-up Project coordination procedure / communication plan Defines client / project team interfaces and way 4 for communication Project initiation and start-up Project management plan (Also called project execution plan or project plan) Details the high level strategy outlined in the project charter for executing the project - how the project is executed, monitored, controlled and closed. It may be a summary or detailed, and may be composed of subsidiary planning documents Project planning 5 Change & Variation log Project execution 6 Risk register (Risk Management Plan) Project execution 7 Project review report States the current key data of the project. Also includes risks and opportunities. Project monitoring and control 8 Final version of the review report, plus lessons learnt, Project closure report customer feedback and similar results Project close-out 4.2 Project initiation and start-up Project Monitoring & Control Change & Claim Management Project Initiation & Start-up Project Planning Project Execution Risk & Opportunity Management Reviews & Reporting Independent Project Peer Reviews Quality, Health & Safety Scalability & Process Tailoring 8 Project Management Framework | Brochure Project Closure Gathering data relevant to the project; identifying the need for the project; developing statement of work/scope; establishing project goals and objectives; determining project feasibility, risk level, strategy; identifying project stakeholders and possible project team members; developing a project resource list and listing various implementation/ resourcing alternatives; obtaining approval for the project; and developing a project charter, endorsement of project budget. 4.3 Project planning Appointing various project team members and defining their project assignments; developing the project WBS; establishing the scope baseline; assessing the risks in the project and defining alternative mitigation strategies; establishing a project baseline including schedule, budget, list of deliverables, quality standards and monitoring/reporting indices; and conducting a project kickoff/celebration/ ceremony. 4.4 Project execution 4.6 Project closeout Assigning work to each project team member with clear communications of their deliverables, roles and responsibilities; selecting suppliers / subcontractors and establishing appropriate/necessary work contracts with each supplier / subcontractor with clear definition of the scope of their deliverables, prices, delivery schedule and performance measurement indices, along with all legal / contractual terms and conditions governing their relationship to the project and the PMs’ company; establishing systems / indices for evaluating the implementation of the project, and regularly monitoring / controlling the implementation of the project by each team member with reference to the established indices; and establishing procedures for issues reporting and resolution, and change management. Obtaining all necessary review / sign-offs / acceptance certifications; ensuring that all costs have been recognized and invoices have been paid, and financial closure has been applied; ensuring that all contracts have been closed-off; documenting the results of the project and lessons learned; conducting project handover to the downstream recipient organization; releasing the project resources; having a project closeout celebration; and releasing the project team members. 4.7 Change handling during project execution 4.5 Project monitoring and control Happens throughout during the above phases: – Establish a method of earned value measurement (progress) based on objective deliverables, monitoring periodically the project status. – Measure and check schedule (in particular critical path) and cost. – Identify corrective actions for leading the project according to the base line A clear scope definition and understanding of who is undertaking what responsibility is crucial for a reliable determination of cost, time and resource requirement, as well as the risks associated with scope of delivery. This must be established during the tender preparation process, and during contract negotiations with the customer. The Change Management process is the means by which technical issues, or issues with financial or schedule impact, are raised, and managed. Change Management Query Management Query/Change Request Change/Claim Management Close Query/ Change Note External Change Immediate action required YES Initiate Claim Negotiate Claim NO Reply to and/or Engineering resolve Query Installation & Commissioning Project Management Others Query (Fault/ Action Item, Change Request/ Claim, Non Conformance) from: - Customer - Third Parties - Vendors - Other Stages and Functions Log Query Review & Evaluate Query/Change Request Quote Change Customer Approval YES Specify Change Internal Change ABB Approval Produce Change Note and/or Change Order Change Note and/or Change Order NO Project Management Framework | Brochure 9 Query with no cost, scope, or schedule impact may be immediately answered / re-solved and closed. Queries with cost and/or schedule impact, or that requires a more comprehensive review, are directed to the appropriate function for further action. Query may initiate a project change and / or claim. Customer dissatisfaction issue is addressed also through the Customer Complaint Resolution Process (CCRP). Following options are usually available for Project Manager and CCB to deal with changes: – Reject the change – Implement the change – Delay the change – Send for approval to senior managements Receive change request Requests for changes to the project scope of supply, schedule and financial issues, whether generated externally or internally, must be managed so that any potential impact can be properly assessed. Change note is generated to order and document every change. PM reviews initial impact Claim is the result of a change asked for or required but not yet confirmed in a change order to the contract. Changes which are expected to be paid for by others, i.e. customer or other party, should only exceptionally be proceeded with, without first reaching an agreement. When a change that should be paid by someone else is necessary to proceed with, but an agreement confirming this is not yet obtained it becomes a claim. A claim can be made to the customer, to a vendor or to any contractor or third party involved. The project manager acts to avoid/minimize claims towards ABB. Is change worth? NO NO CCB Review needed CCB Review Is change worth? NO Yes Roles and responsibilities while handling changes during project execution The PM is accountable for change management and may delegate responsibility to others, e.g. Lead Engineer, Site Manager. Everyone involved with projects is responsible to log queries, as they arise. Changes are efficiently managed in accordance with established procedure. No changes are made without appropriate approval. Change Control Board (CCB) is formally constituted team responsible for reviewing, evaluating, and appropriately dealing with changes to project. The CCB members are identified as part of the project charter, and usually will have: Project Manager Project Engineering Manager Procurement Manager Site / Construction Manager Contracts & Claim Manager Commercial Manager / Proposal Manager 10 Project Management Framework | Brochure Is cost within limits? NO Yes Reject Seek sponsor’s approval * Document and implement change NO Change accepted after implementation Yes Close change request *Seek appropriate management approval based on the Table of Authority (ToA), if the sponsor is not appointed for the project. 4.8 Risk handling during project execution The purpose of risk management is to identify potential obstacles and hazards to the successful execution for the project. These risks maybe technical, commercial, legal understanding and relationship with different project stakeholders. It is of utmost importance that these risks are handled in an open and transparent manner to ensure that appropriate resources are allocated from all stakeholders as early as possible to mitigate obstacles for the successful execution of the project. This process should involve ABB, the customer, the suppliers and any other partner such as consultants or consortium partner. 4.8.1 Framework Along the business process, project risk management is continuously applied: During the sales and marketing process, to ensure that tenders will: – have defined deliverables based on proven technology, fulfilling customer’s demand – have adequate commercial and contractual conditions – be compliant with international business ethics, social, environment and tax requirements – be aligned with the company’s portfolio strategy and financial targets During the Project execution process, to ensure that: – the project is managed by the required qualified resources – the project activities are systematically planned, monitored and adapted to ensure timely delivery – all measures are taken to ensure that the project economics are safeguarded to guarantee, at the minimum, the achievement of financial targets 4.8.2 Risk handling process during project execution 4.8.2.1 Risk assessment 4.8.2.1.1 Risk identification The risk management database has identified possible risks as a checklist for each of the tabs. 4.8.2.1.2 Risk analysis and evaluation Classify risks in addition to checking complexity factors: – unimportant risks – medium risks – important risks – heavy risks – project endangering risks Almost Certain Risk management context Yes Avoidance Mitigation Transference Probability Impact Acceptance Moderate No Unlikely Need risk treatment ? Rare Quantitative risk analysis and evaluation Likelihood Quanlitative risk analysis and evaluation Likely Risk identification Review residual risks No Tolerable ? Impact Unimportant Less important medium Important Urgent/heavy Critical/ project endangering Yes Risk monitoring and review Project Management Framework | Brochure 11 4.8.2.2 Risk treatment The project manager will open and maintain the risk register with appropriate risk response strategies. 4.8.2.3 Risk monitoring and review All team members and Project Review Committee (PRC) are made aware of top 5 risks and opportunities and risk treatment strategy and implementation plan. 4.8.2.4 Communication and consultation Reviews are overseen and coordinated by project manager and project controller. 4.8.2.5 Effectiveness of the risk management process The project manager shall document the lessons learnt during execution at regular intervals and during project closure. 4.9 Project reviews and reporting Periodic reviews and reporting of projects under execution is the key for the successful project execution, for ensuring timely delivery, customer satisfaction and achievement of approved project performance targets. Timely and accurate reports are required to keep the stakeholders updated with the status of the project. Main objectives of project reviews are to: – support the project manager in executing the project to enhance ABB profit opportunities and risk mitigation, in compliance with USGAAP and SOX (Sarbanes-Oxley Act) requirements – ensure customer’s satisfaction in line with ABB contractual obligations – evaluate the latest project’s estimates at completion presented by the project manager – approve the project estimates to completion, and the changes proposed by the project manager, prior to their release as report in ERP systems and in ProMIS. 12 Project Management Framework | Brochure Following are the guidelines for the project manager while creating agenda for project reviews or preparing project reports: – Provide an objective rather than subjective status evaluation of the project status – Match level of the detail to the needs of the stakeholders who are participating in reviews or reading the project report – Report information consistently across time. – Provide the relevant information to stakeholders on timely basis – Use appropriate graphics and figures to condense and streamline the project information – Be proactive and positive. (Present solutions, not just problems) – Critically evaluate actual or potential deviations to scope, plan and budget – A ‘tough and challenging’ inquiry focused on risks and potential risks to project’s success – Actions to resolve current issues & risks and potential issues & risks – Questions should not be viewed as challenging a person’s capability or performance rather, questions are focused on business processes Typical project review / or report content includes: – Project scope – Project status and progress – Financial status and project calculation ( cost and cost to complete, cashflow) – Monthly earned value freezing – Risks and opportunities – Claims – Project planning, scheduling and resources – Engineering & Quality – Procurement & Deliveries – Customer and internal changes (Change management) – Project health and safety – Site and logistics management – Project warranty and close out – Action Plan 4.10 Independent project peer reviews 4.10.1 Overview of independent project peer reviews Main objectives of project reviews are to: – provide an assessment of project maturity for continuation to next phase/milestone; – improve project management behaviors and performance with in ABB; – achieve improved business results and Net Promoter Score (NPS) – provide an opportunity to transfer knowledge and experience from senior project managers across the Group – determine the current real status of the project and the changes (if any) that need to be made in people, solutions or processes 1. Preparation (2-4 weeks before PR) 2. Pre-Review (1.2 weeks before PR) 3. Review Meeting (Phase review, during existing planned project review) Intial assessment telecon with PM Review of key project documents Finalize agenda and interview schedule Conduct telephone interviews Pre-review synthesis of initial observations Phase review (PR) 4. Report (<1week after PR) Finalize reports and recommended actions 4.10.2 Typical mandatory independence during peer reviews Typical milestone name Peer review objectives Project start-up and requirements review – Confirm resource availability and project planning – Evaluate the project risks and opportunities. – Accept the detailed requirements, specifications and the preliminary design. – Secure route to achieve top level project objectives and requirements. System design review – Determine prior to full-scale development and integration, whether the design is acceptable in terms of customer requirements and specifications, quality, manufacturing ability, regulations and standards – Start of manufacturing and integration. Site start-up review – Confirm site readiness, resource availability, and project planning – Evaluate the risks and opportunities during site works, installation and commissioning. Page Independent project peer reviews are recommended for all large / complex projects, based on project complexity points. The independent assessor will provide an external view on the project, constructively challenging the view project progress and content from an objective point of view. 4.10.3 Independent peer review - Report overview On track Project on the right track with only minor or ‘normal’ issues to be resolved – All expected deliverables are complete, phase review objectives and criteria are largely met – Expected project maturity is achieved and no more major / significant actions are identified Significant issues Project under threat due to significant or ‘abnormal’ issues to be resolved – Expected maturity is achieved with some exceptions, no major risks and / or show stoppers identified – A plan for remedial actions must be implemented within an agreed time scale – Assessor will meet again with project team to ensure recommended actions are taken and effective Blocking issues Project in real trouble, immediate senior management support needed – Major risks and / or show stoppers have been identified, recorded and need immediate mitigation – Expected project maturity is not achieved and specific actions have to be launched for recovery actions – Project team to provide weekly status review of recommended actions – Assessor will meet again with project team, together with relevant senior management, to ensure recommended actions are taken and effective Project Management Framework | Brochure 13 4.11 ABB Quality policy 14 Project Management Framework | Brochure 4.12 Health and safety 4.12.2 Safety audits A sustainable safe working environment depends on three basic conditions as follows; 1. Safe facilities and equipment 2. Safe operating procedures 3. A safety culture based on good safety behavior and practices So, how do we ensure that these three legs are always in place? We do so by a series of inspections and audits. Health and safety audits are done to verify how the requirements of the OHS management system: procedures, instructions, objectives, plans, schedules, etc. are being implemented. There are external audits (performed by third party) and internal audits. 4.12.1 Safety inspections Workplace inspections are performed regularly to ensure a safe working environment is maintained. The inspections aim to identify any potential and occurring hazards in the workplace, and to determine the causes of the hazards. The inspections examine unsafe or unhealthy physical conditions. The typical inspection focuses on hazards related to buildings, storage facilities, first aid facilities, walkways, production equipment, fire and protection equipment, hazardous materials, PPE, tools, etc. 4.12.3 Safety observation tours (SOTs) These tours must be focused on the behavior of individuals and teams and are much more than inspections. In an SOT, the team members should identify and record both good and bad practices and be prepared to discuss these with the individuals concerned; praising and encouraging them for good behavior and coaching them where the behavior is not in accordance with requirements. It involves open and unemotional discussion on a one to one basis so that the reasons for and the potential impact of negative behavior are explored and there is influence, coaching and agreement (a contract) on how the behavior should change. Safety inspections are normally carried out by a team which include representatives from management, safety, operations and other departmental representatives. These inspections are carried out at regular intervals. Deviations and corresponding corrective actions are recorded and followed up. Project Management Framework | Brochure 15 5 Organization 5.1 Project organization The following is the high-level functional view of a project organization. Sponsor Project Manager PM Tasks Contract & Claims Manager Project Controller Interface Manager Commercial Manager Project Safety Manager Project HR & Compliance Manager Project Quality Manager Supply Chain Manager Site Manager Project Logistics Manager Construction Manager Lead Engineer / Project Engineering Manager Commissioning Engineer /Manager Project Planner Project Cost Controller Design Engineer, Discipline Engineer, Documentation Engineer / Manager Page No 19 16 Project Management Framework | Brochure 5.1.1 Scalability of project organization Characteristic < 200 Project 200-450 Project 450-750 Project > 750 Project Complexity Points Complexity Points Complexity Points Complexity Points Project ABB Certified Associate PM ABB Certified Project Manager ABB Certified Senior PM ABB Certified Project Director Organization PM does all with support from Identify named people May be part-time Dedicated people for each block. respective line functions. Identify named people for Identified named people for each block. Some dedicated each of PM’s tasks may be part time and some part-time. Manager level for each block. 5.2 Roles and responsibilities, RACI Chart Responsible (R) The person involved in performing the committed task who has to make something happen. The degree of responsibility is defined by the accountable person. Responsibility can be shared amongst different persons. Accountable (A) The person who has the power of veto and is in charge of the fact that the task will be performed: Important: for - in the right way each task there is - with the right outcomes one and only “A”. - in the assigned time - with the involvement of right resources Consulted (C) The person that is in charge of providing needed information or advice before the task is executed or decision is taken. It can range from a simple information input to a genuine veto power, but whatever the case the person must always be consulted. Informed (I) The individuals that must always be informed after a decision/ action is taken or a task is executed The RACI chart for a typical project is shown as part of this section in next few pages. The Project Manager has flexibility to adapt this based on project organization defined for the project as part of Project Management Plan. Project Management Framework | Brochure 17 Documentation Manager R Commissioning Manager R Project Engineers Construction Manager Project Safety Manager R Site Manager R Project Quality Manager A Interface Manager R Project Planner & Cost Controller R Logistics Manager R Commercial Manager A Supply Chain Manager R Project Engineering Manager R Contracts & Claim Manager Project HR & Compliance Manager Define the project team and relevant kick off Organize project handover from sales A Review the contract and summarize deliverables Review and endorse the budget from sales Purchase Order/ Contract is acknowledged A A meeting schedule to customer Project Manager Nominate Project Manager Project Controller Activity Project Review Committee (PRC) / Sponsor 5.2.1 Project initiation and start-up A R R R Open project in the business system (ERP) A R Open repository in Documentum A R Open ProMIS document A R Arrange parent company guarantees / bonds, issue invoice and collect advanced C A R C A R payments Update currency risk, hedging Perform the stakeholder analysis for the project A R R R A R R R R Re-evaluate the complexity calculator results and use this data while preparing Project R Management Plan Approve Project Charter A Page No 21 18 Project Management Framework | Brochure Contracts & Claim Manager Commercial Manager Supply Chain Manager Logistics Manager Interface Manager Project Planner & Cost Controller Project Quality Manager Project Safety Manager Site Manager Construction Manager Commissioning Manager R R R R R R R R R R R R R R R R R R R R R R R R R R R A R R Analyze resource planning A R R Define/refine WBS A R R A R Review the contract Define/organize the project team and roles and responsibilities Review the costing of the project including Insurance and taxes Create/refine Project Schedule Network Create/refine Project Risk Management Plan A Create Communication Plan A Create/refine Quality Plan A Create/refine H&S Plan A Conduct risk analysis and open Risk Register A Create/refine Project Procurement Plan A Create/refine Project Schedule A Create/refine cash-flow/budget A Compile and get approval for Project Management Plan A Conduct kick-off meetings with internal team, Review the project planning & start-up A R R R R R R R R R R R A consortium (if applicable) and client R R R A Diagram Documentation Manager Project Engineering Manager R A Activity Project Engineers Project HR & Compliance Manager R Project Controller R Project Manager Project Review Committee (PRC) 5.2.2 Project planning R R R R Page No 22 Project Management Framework | Brochure 19 Project Manager Project HR & Compliance Manager Project Engineering Manager Contracts & Claim Manager Commercial Manager Supply Chain Manager Logistics Manager Interface Manager Project Planner & Cost Controller Project Quality Manager Project Safety Manager Site Manager Construction Manager Commissioning Manager Project Engineers Documentation Manager Execute the Project Management Plan A R R R R R R R R R R R R R R R R Complete the work packages A R R R R R R R R R R R R R R R R Perform the quality assurance activities A Conduct Safety Observation Tours A Activity Perform Supplier Qualification Assurance (SQA) Project Review Committee (PRC) Project Controller 5.2.3 Project execution R R A R Conduct procurements A Update ERP System & ProMIS A R Organize relevant review meetings A R Manage stakeholder needs and expectations A R R Ramp-up and ramp-down project team A R Develop project team A R Resolve CCRP issues A Take preventive actions to mitigate risks, R R R R R R R R R A R R A R R Look for changes and claims A R R Manage audits A R A R A R R R R R R R A R R R R R R R purse/enhance opportunities Look for and respond to new risks and opportunities R R R R R R R R R R R R R R R R R R R R R R R R Perform contractual and commercial related activities required for the contract including Permanent Establishment (PE) and consortium R R related activities if applicable Manage exceptions to the Project Management Plan Organize lessons learned work-shop and provide feedback 20 Project Management Framework | Brochure Page No 20 R Documentation Manager R Project Engineers R Construction Manager R Commissioning Manager R Site Manager Project Quality Manager Project Safety Manager R R R Project Planner & Cost Controller R R R Logistics Manager R Interface Manager R R Commercial Manager Contracts & Claim Manager R A Supply Chain Manager Project HR & Compliance Manager Project Engineering Manager Management Plan Project Controller Ensuring compliance to the Project Project Manager Activity Project Review Committee (PRC) 5.2.4 Project monitoring & control R R R R R Monitoring the project activities against the Project Management Plan and the performance A baseline for the project Monitor and control resource utilization A Monitor and control scope A Monitor and control schedule A Monitor and control risks and opportunities A R R R R R R R R R R R R R R R R Monitor and control safety A R R R R R R R R R R R R R R R R Monitor and control quality A R R R R R R R R R R R R R R R R Monitor and control contract and commercial activities Monitor and control Permanent Establishment activities (if applicable) Monitor and control consortium related activities (if applicable) Monitor punch list resolution Monitor compliance and initiate appropriate R A R R R A R R R R R A R R A A R A R Administer the project procurements A R Verify scope A Report project claim status A R A R actions Monitor the issues associated with Cost of Poor Quality (COPQ) Report project performance to relevant stakeholders Update the Project Management Plan A R R R R R R R R R R R R R R R R R R R R R R R R R Page No 24 Project Management Framework | Brochure 21 Documentation Manager Commissioning Manager R Close project related consortium agreements C A R Close procurements A R Archive key contractual documents A Update as built documents C A R R C A R R R R Archive project related technical documentation Publish final project performance report/ ProMIS Organize handover to service Organize lessons learned workshop and A R R R R R R R A A R Close the project in Business System (SAP) A R Formally close the project A R provide feedback Construction Manager R C A Project Safety Manager C A Close PE activities including tax matters Site Manager R Project Quality Manager C A Close parent company guarantee Interface Manager Close Bonds and Bank Guarantees Supply Chain Manager R A Logistics Manager R over by customer Commercial Manager A Organize Final Acceptance (FAC) and take Project Manager Issue final invoice and collect money Activity Project Controller Project Engineers Project Planner & Cost Controller Project Engineering Manager Contracts & Claim Manager Project HR & Compliance Manager Project Review Committee (PRC) 5.2.5 Project closure R R R R R R R R R R R R R R Page No 25 22 Project Management Framework | Brochure 5.3 Execution of Cross – BU / Country Contracts The Term “Collaboration Projects” refers to: – projects that are executed by more than one legal entity within the same BU / System Group as equal partners (even if one unit has the formal project lead); typically two entities are involved, – which often have some degree of commonly shared risks beyond Joint & Several liabilities, and – with a division of work that typically is vertical (WBS) and horizontal (activities1) creating a broad interface between the parties Due to above, the interactions between the participating units require a quality and depth that is beyond typical consortia thus the term “Collaboration project”. Cross BU Contracts fall under three categories: – ABB Unit participating as sub-supplier to main ABB Unit – Internal Consortium (closed/silent). Applicable to ABB and third party companies – External Consortium (open), between ABB and / or third party companies Cross-BU / Country Collaboration projects are a very strong vehicle to leverage and share the available in BU global- (technology, processes, adv.engineering, global SCM, contract/project management etc.) and local expertise (demand and supply market, cost advantages), and thus properly execute projects (i.e. on schedule, on budget and with required quality) with optimized cost base and secure a profitable growth in selected markets. While the responsibility for the scope of Collaboration projects is split between the parties, successful project execution requires the participating units to act as one entity executing one project. This fact has wide ranging effect on the project setup and procedures, and the required mindset of the project team members. 1. e.g. base design, detailed design, project management, procurement, logistics, on- and offshore project management, site management, installation & commissioning, etc. External consortium Customer External consortium External consortium External consortium Customer Customer Customer Customer External Consortium External Consortium Contract Contract Consortium Partner 1 ABB LE 1 LE: Legal Entity Consortium Consortium Partner 2 Partner 1 ABB ABB LE 1 LE 2 External Consortium Internal consortium Internal consortium Internal consortium Consortium Partner 1 ABB LE 1 Consortium Partner 2 ABB LE 2 LE: Legal Entity LE: Legal Entity LE: Legal Entity Consortium Consortium Partner 2 Leader ABB LE 2ABB LE 1 Consortium Internal Leader Consortium ABB LE 1 Consortium Internal Partner Consortium ABB LE 2 Consortium Partner ABB LE 2 LE: Legal Entity Page No 26No 26 Page Project Management Framework | Brochure 23 5.3.1 Key aspects of collaboration projects 5.3.1.1 Division of works (DOW) A clear DOW is the single most important pre-requisite to successful execution of any project with multiple project participants. Each party shall then take full responsibility for the execution of its own portion of the DOW, in the mutually agreed time and sequence, and shall manage any associated risks (even if shared), under the leadership of the Overall PM and in line with the overall project execution schedule. 5.3.1.2 Transparency across units Fast and unhindered access to key project data is a pre-requisite for successful execution of any project. In Collaboration projects, transparency is also a key to building and maintaining mutual trust between the parties. 5.3.1.3 Project organization As the project team is representing multiple units with individual targets, management cultures, and working habits, the forming of a strong project team, with individuals intent on delivering the best result for ABB is a key for successful execution of collaboration projects. The Overall PM is specifically critical to the success of Collaboration projects and shall be given the mandate and resources to act and speak for the project and not for one unit only. The Project Manager from Lead Unit (Lead PM) has ultimate authority on contract execution. – A detailed RACI chart shall be issued to all participating units as part of Project Management Plan. – The Lead PM has the authority to appoint the following project roles to coordinate with different units on defining an integrated technical solution to the customer as per the contract: o Lead Project Engineering Manager o Lead Commissioning Manager o Lead Site Manager 24 Project Management Framework | Brochure 5.3.1.4 Project reporting and reviews Project STECO shall be formed consisting of the Heads of the respective units, and representatives of the BU/SG in order to make sure the project is executed in the best interest of all involved parties, to monitor the progress of the execution and project financial performance, and take measures if last prove unsatisfactory. The responsibility to run the project and for the resulting bottom line remains with Overall PM and the participating units. Required decisions shall be taken by the project team or the management of the participating units in mutual agreement and without STECO involvement, as long as Risk review provision are respected and project risk profile is not negatively affected. 5.4 Project manager development Project Team Member Sales person graduate / New hire I II III IV Associate Project Manager Project Manager Senior Project Manager Project Director The project team member, sales person etc. may start the project management career at Associate PM level or PM level depending on the age, experience, skills, etc., Page No 28 5.4.3 Project management recertification requirements 5.4.1 Overview of project management training Senior Pms and Project Directors ABB Mentoring and Coaching ABB Advanced Project Risk Management Independent Peer Reviews Assessment and Reporting ESI Rapid Assessment and Recovery of Troubled Projects ABB Negotiations ABB Change & Claim Management ABB 4Q for Project Managers Project Leadership, Management and Communication ABB Leadership Competencies ABB Project Risk Management Tools 2: Planning & Execution Tracking ProMIS ESI Project Management Applications Project Managers Recertification is needed in following cases: – The candidate wants to upgrade to next level during or expiry of 3 years. – The candidate wants to extend the certificate for another period of 3 years at the same level after the expiry of the certification period. 5.4.4 Functional competency assessment for project managers Functional competency assessments are: – Mandatory for PMs applying for senior PM or Project Director certification – Recommended for already certified PMs applying for Associate ESI Project Tools 1: ABB Project ABB Health Project Planning, Business recertification Management and Safety Managers Analysis and System / ERP Framework Control The competency assessment process has three parts: 1. The first part of the process is a self-assessment by the candidate. 5.4.2 Project management certification requirements 2. The second part is a 90 minute PM functional competency assessment interview which will be conducted by Local PM Functional No. of years No. of Projects with Certification Division Assessors. Competency of PM Project Level Assessment Experience Complexity 3. The third part focuses on training and development. The candidate will be invited for a feedback interview to 2 projects; > 650 project Project Mandatory 10 complexity points per project Director receive a Personal Competence Development Plan. This Senior Plan includes feedback on candidate’s PM functional 2 projects; > 350 project Project Mandatory 6 complexity points per project competency assessment results and any necessary Manager Project 3 projects; > 200 project development actions to close gaps and enhance 3 Recommended Manager complexity points per project Page No 28competencies to achieve the targeted level. The actions to 2 projects; > 100 project Associate close any identified gaps will be agreed upon by candidate Optional 1 complexity points per project PM and local division assessors. Gaps are then closed through targeted activities such as mentoring, coaching, and training etc. Project Management Framework | Brochure 25 6 Project management tools SharePoint 2010 Collaboration Document Management System (Documentum) Project Planning and Execution Tracking ProSales Risk Review ProMIS ServIS Lessons Learned Knowledge Base ERP System 6.1 ABB Collaboration Program The ABB Collaboration Program will make an extensive set of online collaboration tools and services which aim to increase personal and business productivity. 6.4 Risk Review The Risk Review application and process is designed to support and minimize the number of risk review meetings while ensuring consistency and compliance with GD/LC-24. 6.2 Document Management System (Documentum) 6.5 ProMIS The primary mission of Enterprise Content Management (ECM) service is to: –Facilitate Global Collaboration in projects and between engineering centers – Ensure Security and Compliance – Reduce Infrastructure Footprint Web ProMIS is a Group tool that is used as a framework for holding Project Execution Risk Review meetings. 6.3 ProSales ABB ProSales is a business initiative to facilitate effective project sales collaboration across ABB from lead identification to project award. 26 Project Management Framework | Brochure 6.6 ServIS Page No 30 ServIS is a common global tool to track and help manage ABB installed base of products and systems. 7 Project management communities 7.1 Project management council 7.2 PM champions and project managers Collectively; – decide which improvement actions should be prioritized for implementation group-wide and which should be promoted as best practices for optional Division/Local adoption – approve and implement an “ABB Project Management Framework” to formalize agreed rules & guidelines for Project Management in ABB PM Champions & Project Managers – Actively spread best practices and lessons learned in project management across ABB – Provide mutual support and problem solving on critical project challenges – Support independent phase/project reviews within and across Units & Countries – Support the PM Council by providing constructive feedback from a practitioners viewpoint – Prepare and propose content for the ‘ABB Project Management Framework’ for PM Council approval Individually; – members take responsibility for ensuring their respective Division/ Country remains aligned and positively engaged – represent the PM’s of their home country by acting as Key Country PM Champions 7.3 PM Council and Network – Links to division and country PM Council Local HR Talent Management - Manage local PM Competency Assessment Process - Ensure alignment with local strategy & priorities Division PM Champion Country Management Ensure alignment with locl strategy & priorities Support & Promote the PM Council and Network Region / Local Division PM Champion - Promote ABB PM Processes & Tools locally - Lead Project Reviews & OPM3 Assessments - Conduct local PM Competency Assessments Local Division Management - Support the local PM Champion - Promote ABB PM Processes & Tools locally - Ensure local PM Competency Assessment reporting is done periodically . Project Managers Project Management Framework | Brochure 27 ABB Ltd. Affolternstrasse 44 P.O Box 8131 CH-8050 Zürich Switzerland www.abb.com NOTE: For internal circulation only. © Copyright 2010 ABB. All rights reserved. Contact us