Quality Innovation in Motion MIBA Bearing Group © Miba 2006 Quality Quality Contents - Quality Certificates - Customer Quality Rating - Quality Assurance - Sensitive Dimensions Innovation in Motion Quality Quality Certificates We are certified according to ISO 9001:2000 and ISO TS 16949 Standard Innovation in Motion Quality Quality Certificates Concerning environmental aspects, we are certified according to ISO 14.001 :2004 Standard. Innovation in Motion Quality Innovation in Motion Quality Certificates Certification prospects: For the time being we are already fulfilling more advanced customer quality requirements on request. Those requirements are for example: •FMEA (failure mode and effective analysis) •MSA ( measurement system analysis) •PPAP (production part approval process) •APQP (advanced product quality planing), capability studies ... •TS 16.949 (this standard includes QS 9000 as well as VDA 6.1), Quality Customer Quality Rating Pratt&Whitney Innovation in Motion Quality Customer Quality Rating DAF Trucks Innovation in Motion Quality Quality Assurance Innovation in Motion Quality Innovation in Motion Quality Assurance Manufacturing Continuos accompanying manufacturing quality assurance: • automatically data acquisition out of process related quality-checks • automatically calculated statistical parameters and Quality Charts by Software • traceability of produced quality possible at anytime • basis of further analysis in database Sputtering Electroplating Quality Innovation in Motion Quality Assurance CASQ-it 9000 Now we are on the way to implement the new CAQ Software module after module. QDA (Quality Data Acquisition) IGI (Incomming Goods Inspection) CMEC (Complaint Management and Error Cost Analysis) Quality Innovation in Motion Analysis Laboratories are best equiped: • Atomic Absorbation Spectroscopy, Plasma emission Spectroscopy • Metal microscope, Scanning electron microscope Phillips XL30 • Micro analysis: EDX: “Sigma Scan Pro”, ... Quality Measurement Innovation in Motion Quality Innovation in Motion Process Improvement Pre – Quality Planing Data of production and final inspections are uploaded to a database Current process capability is structured according to the most important influences Application Engineers are able to consider possible tolerances before the production started by the “Process capability matrix” Quality Improvement Database Data of final inspections are uploaded to a database Current process capability is structured according to each business unit Quality results are visualised and structured according to the most important influences. Quality Innovation in Motion Bearing Dimensions Bearing shells and thrust washers 1. Free spread 2. Lug (tang) width 3. Lug (tang) position 4. Lug (tang) relief 5. Bearing width 6. Partial oil groove 7. Parting line relief 8. Bearing internal diameter 9. Countersunk oil hole 10. Bearing back 11. Wall thickness 12. Outside edge 13. Inside edge 14. Lug (tang) protrusion 15. Joint face 16. Oil pocket 17. Lug (tang) length 18. Thrust washer thickness 19. Running surface 20. Thrust face 21. Oil groove 22. Locating lug (tang) 23. Bearing length 24. Distance between flanges 25. Locating notch 26. Relief on thrust face 27. Relief 28. Flange thickness 29. Lubrication slot 30. Relief on thrust face 31. Oil groove 32. Flange diameter Quality Innovation in Motion Bearing Dimensions Bushings 1. Oil pocket 2. Oil hole 3. Inside diameter 4. Outside diameter 5. Length 6. Mating faces 7. Clinch butt 8. Oil groove 9. Location notch 10. Axial oil groove Quality Innovation in Motion Key Features Quality Innovation in Motion Sensitive Dimensions relief close to parting line • bore deviation during mounting and operation load • Adjusted wall relief compensates deviations up to some extent f.e. up to - 20µm et1 Quality Innovation in Motion Sensitive Dimensions Key Features Bearing Type 14 thick bearing material thin binding foil Quality Innovation in Motion Sensitive Dimensions Key Features Quality Innovation in Motion Bearnig Dimensions Necessary to mount the bearing properly in the housing Quality Innovation in Motion Sensitive Dimensions parting line running surface deburring bearing back Necessary to mount the bearing properly in the housing Quality Sensitive Dimensions Innovation in Motion
