COMPETENCYBASED LEARNING
MATERIALS
ELECTRONIC PRODUCTS
ASSEMBLY AND SERVICING
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
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HOW TO USE THIS COMPETENCY-BASED LEARNING
MATERIAL
Welcome to the Module Assemble Electronic Product. This module contains
training materials and activities for you to complete.
The unit of competency “Assemble Electronic Product” contained the
knowledge, skills and attitudes required for Electronic Product Assembly and Servicing.
It is one of the specialized modules at National Certificate Level II (NC II).
You are required to do through a series of learning activities in order to complete
each learning outcomes of the module. In each learning outcome there are Information
Sheets. Do these activities on your own and answer the self - checks at the end of each
information sheet. You also have to perform the Operation Sheet and afterwards, you
have to evaluate your own performance using the performance criteria checklist.
If you have questions, don’t hesitate to ask your trainer for assistance.
Recognition of Prior Learning (RPL)
You may already have some or most of the knowledge and skills covered in this
learners guide because you have:


Been working for some time
Already completed training in this area
If you can demonstrate to your trainer that you are competent in a particular
outcome, you don’t have to do the same training again. Talk to your trainer about having
them formally recognized. If you have a qualification or certificate of competence from
previous training, show it to your trainer. If the skills you acquired are still current and
relevant to the unit/s of competency they may become part of evidence you can present to
RPL. If you are not sure about the currency of your skills discuss this with your trainer.
After completing this module ask your trainer to assess your competency. Result of your
assessment will be recorded in your competency profile. All the learning activities are
designed for you to complete at your own pace.
In this module you will find the activities for you to complete and relevant
information sheets for each learning outcome may have more than one learning activity.
This module is prepared to help you achieve the required competency in receiving
and relaying information. This will be the source of information that will enable you to
acquire the knowledge and skills in Assembling Electronic Products.
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
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Training Methodology I
List of Competencies
No
.
1.
2.
3.
CASIFMAS
Unit of Competency
Module Title
Code
Assemble Electronic Products
Assembling Electronic Products
ELC72433
5
Service consumer electronics
products and systems
Servicing consumer electronics
products and systems
Service industrial electronic
modules, products and systems
Servicing industrial electronic
modules, products and systems
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
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ELC724336
ELC724337
MODULE CONTENT
UNIT OF COMPETENCY`
: Assemble Electronic Product
MODULE TITLE
: Assembling Electronic Product
MODULE DESCRIPTOR:
This course is designed to enhance the knowledge, skills and attitudes of a
trainee/student on core competencies such as; assemble electronic products, service
consumer electronics products and systems, and service industrial electronic modules,
products and systems. It includes basic competencies such as; participate in workplace
communication, work in team environment, practice career professionalism and practice
occupational health and safety procedures.
NOMINAL DURATION: 60 hours
SUMMARY OF LEARNING OUTCOMES:
At the end of this module, you must be able to:
1
2
3
4
5
Prepare to Assemble Electronic Product
Make PCB Lay-out/Module
Mount and Solder Electronic Components
Perform Electronic Product Assembly
Test, Adjust and Inspect Assembled Product
LEARNING OUTCOME 1
Prepare to Assemble Electronic
Product
CONTENTS:




Occupational Health and Safety procedures
Identification of Materials, tools and equipment
Identification and classification of electronic components
Testing electronic components
ASSESSMENT CRITERIA:
1. Materials, tools and equipment are inspected for safe working condition
operation in-line with manufacturer’s user guide.
2. Prepare to assemble electronic Product
3. Prepare PCB Lay-out
4. Prepare to mounting and soldering Electronic components
5. Perform electronic Product Assemble
6. Prepare the materials, tools, and Equipment to inspect assembled product
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
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7. Test/inspect assembled product.
CONDITIONS:
The trainees will have access to:
1. Workshop station
2. Working tables, chairs
3. Training Materials ( CBLM)
4. Personal Protective Equipment
5. Power Supply Materials
-
Printed circuit board
-
Sandpaper, alligator clips
-
pencil ,paper, ruler & permanent marker
-
Electronic components (diode, capacitor & transistor)
6. Tools and test instruments
-
Soldering tools (Soldering iron, Soldering stand, Desoldering tool)
-
Driving tools (Flat screwdriver, Philips screwdriver)
-
Splicing tools ( Side cutter, Long nose pliers, Wire Stripper)
-
12 V Mini drill
-
Auxiliary tool ( Utility knife, paint brush/ cleaning brush)
-
Multi tester (VOM)
METHODOLOGIES


Lecture
Individualize Learning
 Demonstration
ASSESSMENT METHODS:

Written Test
 Demonstration
 Oral Questioning
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
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LEARNING EXPERIENCE
LEARNING OUTCOME 1
Learning Activities
Read Information Sheet 1.1-1 on
Special Instructions
Occupational Health and Safety
procedures
Answer the self-check to measure
your knowledge on the topic.
Read Information Sheet 1.1-2 on
You are required to get all the answers
correct. If not, read the Information Sheet
again to answer all questions correctly.
Identification of Materials, tools and
equipment
Answer the self-check to measure
your knowledge on the topic. .
Read Information Sheet 1.1-3 on
Identification and classification of
electronic components
Answer the self-check to measure
your knowledge on the topic.
Read Information Sheet 1.1-4 on
You are required to get all the answers
correct. If not, read the Information Sheet
again to answer all questions correctly.
You are required to get all the answers
correct. If not, read the Information Sheet
again to answer all questions correctly.
Testing electronic components
Answer the self-check to measure your
knowledge on the topic.
Perform Operation Sheet 1.1-1
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
You are required to get all the answers
correct. If not, read the Information Sheet
again to answer all questions correctly.
Your performance will be evaluated using
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Operate a 12V Mini Drill
Perform Task Sheet 1.1-1
the Performance Criteria Checklist 1.1-1
Prepare Assembly Workplace
Perform Job Sheet 1.1-1
Your performance will be evaluated using
the Performance Criteria Checklist 1.1-1
Your performance will be evaluated
through the Performance Criteria
Prepare to Assemble Electronic Products Checklist 1.1-1
Perform Operation Sheet 1.1-1
Your performance will be evaluated
Operate a multi-tester to test electronic
through the Performance Criteria
Checklist 1.1-1
components.
After completing all the activities of this
LO, you are ready to proceed to the next
LO on Prepare/Make PCB modules.
INFORMATION SHEET NO. 1.1-1
OCCUPATIONAL HEALTH AND SAFETY PROCEDURES
Learning Objectives:
After reading this information sheet, you must be able to explain the
occupational Health and Safety procedures.
1. Discuss the occupational health and safety requirements in the workplace
2. Implementing occupational health and safety practices
3. Familiarize the safety tips and practices.
In every field of work, there are safety precautions and practices to be followed to
prevent accidents. Sometimes before an accident occurs, a warning is given so the
individual concerned can prepare for the undesirable eventualities.
In areas where trainees are acquiring basic technical skills, safety begins the
moment they enter the work area or even before reaching the work area. Identifying
health hazards and occupational risk is indispensable. In workshop areas where trainees
stay to acquire skills, there are certain points to consider.
1. Electrical hazards are fatal like electric shocks from open wire and
Grounded electrical appliance.
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
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2. Hazards can be caused by improper use and maintenance of electronic
Hand tools:
a. Cutting tools may inflict injuries and cut through the flesh or
The skin of the human body.
b. Driving tools and boring tools can break human flesh of fracture bones.
c. Soldering tools can cause extreme heat and can burn the skin.
OCCUPATIONAL HEALTH AND SAFETY REQUIREMENTS AT WORK
For your protection, observe the following:
1. Follow all cautions, warnings and instructions.
2. All passage must be free from any obstruction that will hamper the movement
of persons in the area.
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
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3. All tools and equipment must be checked to be In an A1 condition.
4. The shop is a place of work so no one can engage in play while at work.
5. Keep all hand tools inside the tool cabinet, tool box or on the table and not inside
your pocket as it might hurt you or hurt other people.
6. Keep the working area always clean and orderly.
7. Always use protective equipment like safety goggles if needed while performing
a task or job.
8. Some test must be connected with power supply applied. Be extremely cautious
when performing these tests.
9. Keep flammable materials and substances away from your working area by
keeping them in a safe place intended for them.
10. Be physically and mentally fit when working with electrical or electronic
circuits.
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
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CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
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PERSONAL PROTECTIVE EQUIPMENT
It is the employer’s responsibility to provide personnel protective clothing and
equipment. It includes work clothes and specially designed protective clothing
intended for your protection. Wear the correct clothing and equipment to
protect you from possible serious injury. Do not interfere with or misuse any
item provided for health and safety.
Personal Protective Equipment (PPE) is defined in the Occupational
Safety and Health Administration (OSHA) as a tool used to protect workers
from injury or illness caused by having contact with the dangers (hazards) in
the workplace, whether they are chemical, biological, radiation, physical,
electrical, mechanical and other. Exposures to hazards are reduced using
PPE.
The types of Personal Protective Equipment
Personal Protective Equipment can be classified according to target
organs potentially affected of the risk of danger. Identification of hazard and
risk assessment of a job, process and activity must be done first before deciding which
type of PPE to be used.
Organ
CASIFMAS
Source of danger
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
PPE
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1
Eye
2
Ear
3
Head
4
Respiratory
5
Body
6
Hand
and
Arm
7
Foot
splashes of liquid chemicals or
metals, dust, catalyst powder,
projectiles, gas, steam and
radiation.
safety spectacles,
goggles, face shield,
the sound with the noise level more
than 85 dB.
crushed by falling objects, hit by
hard objects,
rotating objects entangled hair
dust, steam, gas, lack of oxygen
(oxygen deficiency).
extreme temperatures, bad weather,
splashes
of liquid chemicals or metals, a blast
from a leaking pressure, penetration
of sharp objects, dust contaminated
extreme temperatures, sharp objects,
crushed by heavy objects, electric
shock, chemicals, skin infections.
slippery floors, wet floors, sharp
objects, falling objects, chemical
splashes and liquid metals
aberration.
ear plug, ear muff,
canal caps.
helmets, bump caps.
1. Mask
respirators, breathing
apparatus
boiler suits, chemical suit,
vest, apron, full body suits,
jackets.
gloves, armlets,
4. Hand Gloves
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PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
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mitts.
safety shoes, safety
boot leggings.
2. Apron
3. Goggles
CASIFMAS
welding shield
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SELF CHECK NO. 1.1-1
Multiple Choice: Choose the correct answer of the following question.
1. Always assume that all the parts in the power supply are?
a)
b)
c)
d)
Hot
Warm
Cold
Temperate
2. The resistor value can be around ____ to _____ kilo ohms 10watts
a)
b)
c)
d)
22.2 to 4.7
2.2 to 4.7
2.2 to 4.8
22.2 to 4.8
True or False
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
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Direction: Read each statement carefully. Write T if the statement is correct and
F if the Statement is false. Write your answer in your answer sheet.
1. Before you start to work on a power supply, always turn off the power and
discharge the capacitor.
2. The capacitor has a range of about 150uf at 330uf at 400 working voltage.
3. Electrical shock a serious shock may stop your heart and if large electric current
flows through your body, you will receives serious burns.
4. Use only Plastic screwdriver for shock protection.
5. Attempt repair work when you are tired or rushed
6. Don’t wear rubber bottom shoes.
7. Always turn on the equipment and unplug it before you begin to work
ANSWER KEY 1.1-1
1. A
2. B
True or False
1. True
2. True
3. True
4. True
5. False
6. False
7. False
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
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INFORMATION SHEET NO. 1.1-2
MATERIALS, TOOLS, AND EQUIPMENT
Learning Objectives;
After reading this sheet, you must be able to:
1. Classify the different electronic materials, tools and equipment.
2. Familiarize the function of different electronic materials, tools and
equipment
3. Enumerate the different electronic materials, tools and equipment.
4. Select tools and equipment in accordance with the task to be perform.
5. Perform operating procedures of Drill Press machine.
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
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In every electronic work, it is a must to prepare the necessary tools, materials and
equipment needed as well as the information. The following are list of tools, materials
and equipment needed to assemble electronic products:
SOLDERING TOOLS
1. Soldering Iron – a device used for joining metals
permanently by applying heat
to melt the solder.
2. Desoldering tool – used in removing soldered wires
and components on the PCB
for troubleshooting and repair
purposes.
3. Soldering stand – a tool where the soldering iron
is placed during usage.
4. Soldering lead – the “filler metal” used in
soldering
DRIVING TOOLS
1. Flathead Screwdriver – used to drive or fasten
negative slotted screw.
2. Philip screwdriver – used to drive or fasten
positive slotted screw.
SPLICING TOOLS
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
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NCII
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1. Side Cutting pliers – used for cutting wires
and excess terminal leads.
2. Long nose pliers – used for bending, stretching
and holding terminal leads
of components and wires.
3. Wire Stripper – it cuts the insulation of the
wire without cutting the wire.
BORING TOOL
12V Mini drill – used to bore/drill hole in
the printed circuit board.
AUXILIARY TOOLS
1. Utility Knife – used for cutting various trades
and crafts for a variety of
purposes.
2. Cleaning brush – used for cleaning the
(Paint brush)
circuit.
MATERIALS
1. Printed circuit board- mechanically supports and
electrically
connects electronic
components or electrical components using conductive tracks,
pads and other features etched from one or more sheet layers of
copper laminated onto and/or between sheet layers of a nonconductive substrate. Components are generally soldered onto
the PCB to both electrically connect and mechanically fasten
them to it.
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
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2. Breadboard A breadboard is a flat plastic base with a matrix of holes in which wires
and components are connected. A breadboard is used to build prototype versions of
sophisticated electronic circuits by plugging wires, resistors, capacitors and other devices.
This is helpful in practicing as the connection is not permanent so that the wires can be
plugged in and out as per the needs.
3. Pencil- for sketch
4. Masking tape-
5. Ruler-
6. Permanent marker-
7. Chassis/Compartment-
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
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SERVICING
NCII
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EQUIPMENT
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
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SERVICING
NCII
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Oscilloscope
Oscilloscope (Image Courtesy: B&K Precision)
Although oscilloscopes may not be needed by hobbyists and beginners, these
come handy while learning electronics and troubleshooting circuits. An oscilloscope
displays time-varying signals like voltage waveform patterns on a screen which help in
visualizing the circuit functions. While the basic models cost around $300, the
sophisticated ones can be bought for up to several thousands of dollars.
Signal Generator
Signal Generator (Image Courtesy: Tektronix)
It’s a device that generates electronic signals and waveforms which are either
repetitive or non-repetitive, depending upon the requirement and field of applications.
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
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There are different categories of signal generators carrying different levels of capabilities,
dimensions, designs, and parameters. The applications include designing, repairing of
electronic devices, and troubleshooting.
Every versatile signal can create an unlimited number of signals to meet the
debug challenges. One can also vary the output of the signal generator by setting the
amplitude and frequency of the output signal while a simulation is in the process.
Soldering Station
Soldering Iron Stand (Image Courtesy: SparkFun)
The soldering tool stand is used to keep the soldering iron in a place away from
flammable materials. The station also comes with a sponge to clean the tip of the
soldering iron.
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
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NCII
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SELF-CHECK 1.1-1
Directions: Select the correct answer from the choices listed below each
item. Write the letter of your in your answer sheet.
1. Used for cutting various trades and crafts for a variety of purposes.
a.
b.
c.
d.
Utility knife
Cutter
Tweezer
Stripper
2. Used for bending, stretching and holding terminal leads of components
and wires.
a.
b.
c.
d.
Long nose pliers
Combination pliers
Side cutter pliers
Wire stripper
3. A device used for joining metals permanently by applying heat to melt the
solder.
a.
b.
c.
d.
Soldering iron
Soldering pump
Soldering lead
Soldering stand
4. Used in removing soldered wires and components on the PCB for
troubleshooting and repair purposes.
a.
b.
c.
d.
CASIFMAS
Soldering pump
Soldering paste
Soldering wick
Both a and c
ELECTRONICS
PRODUCTS
ASSEMBLY
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NCII
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Answer key No. 1.1-1
1. a
2. a
3. a
4. d
CASIFMAS
ELECTRONICS
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INFORMATION SHEET 1.1-2
Electronic Components
Learning Objectives:
After reading this Information Sheets, You must be able to:


Categorize the different electronic components
Familiarize the importance of electronic components

Prepare and check the required electronic components used to assemble electronic
products
CASIFMAS
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1. WIRE WOUND RESISTOR A
wire wound resistor is also called a POWER
RESISTOR. This type of resistor can have a resistance as low as 0.1 ohms (one-tenth of an ohm) or as high
as about 10k. The purpose of a resistor like this is to stop or reduce "ripple." Ripple is the noise or hum in
an amplifier when the sound is turned up. There are many reasons why you need to reduce the level of hum
and this resistor will remove ripple as large as 2.5v when 3.6 amps is flowing, provided you have filter
electrolytics on both side of the resistor to assist in removing the ripple
2. A "BURNT" RESISTOR - normally and technically called a "burnt-out"
resistor. The resistance of a "burnt" resistor can sometimes be determined by scraping
away the outer coating - if the resistor has a spiral of resistance-material. You may be
able to find a spot where the spiral has been damaged.
Note the spirals of conductive carbon.
The number of spirals has nothing to with the resistance.
It is the amount of carbon particles in the "track" that
determines the resistance. It is also the thickness and
width
of the track that determines the resistance.
And then it is the overall size of the resistor that
determines
the
wattage.
And then the size of the leads, the closeness to the PCB
and
the size of the lands that eventually determines how hot
the
resistor
will get.
3. 100mA FUSES Fuses below about 100mA are very hard to make and very
unreliable. Many circuits take a high current when turned to charge the electrolytic and a
100mA (or 50mA or 63mA fuse) will bow and stretch and change shape, every time the
equipment is turned ON. Eventually it will break, due to it heating-up and stretching.
To produce a reliable fuse below 100mA, some manufacturers have placed a
resistor inside the fuse and connected it to a spring. One end of the resistor is soldered to
a wire with low-temperature metal and when the resistor gets hot, the metal softens and
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the
spring
pulls
the
resistor
away
from
the
wire.
4. CAPACITORS Capacitors are one of the most difficult things to test. That's
because they don't give a reading on a multimeter and their value can range from 1p to
100,000u.
A faulty capacitor may be "open" when measured with a multimeter, and a good
capacitor
will
also
be
"open."
You need a piece of test equipment called a CAPACITANCE METER to measure the
value of a capacitor.
a. ELECTROLYTIC and TANTALUM CAPACITORS Electrolytics and
Tantalums are the same for testing purposes but their performance is slightly different in
some circuits. A tantalum is smaller for the same rating as an electrolytic and has a better
ability at delivering a current. They are available up to about 1,000u, at about 50v but
their cost is much higher than an electrolytic.
b. Ceramic capacitors 104 (2)
5. VOLTAGE REGULATORS. A Voltage Regulator takes a high input voltage
and delivers a fixed output voltage. Providing the input voltage is 4v above the output
voltage, the regulator will deliver a fixed output voltage with almost no ripple.
6. TRANSFORMERS All transformers and coils are tested the same way. This
includes chokes, coils, inductors, yokes, power transformers, EHT transformers (flyback
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
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transformers), switch mode transformers, isolation transformers, IF transformers, baluns,
and any device that has turns of wire around a former. All these devices can go faulty.
7. OPTO ISOLATORS and OPTO COUPLERS Opto Isolators and Opto
Couplers are the same thing. A common opto-coupler is 4N35. It is used to allow two
circuits to exchange signals yet remain electrically isolated. The signal is applied to the
LED, which shines on a silicon NPN photo-transistor in the IC.
8. DIGITAL TRANSISTORS There is no such thing as a DIGITAL
TRANSISTOR or an AUDIO TRANSISTOR. All transistors are just "TRANSISTORS"
and the surrounding components as well as the type of signal, make the transistor operate
in DIGITAL MODE or ANALOGUE MODE.
9. TRIACs A triac is a bidirectional, three-terminal dual, back-to-back thyristor
(SCR) switch. This device will conduct current in both directions when a small current is
constantly applied to the Gate. If the gate is given a small, brief, current during any
instant of a cycle, it will remain triggered during the completion of the cycle until the
current
though
the
Main
Terminals
drops
to
zero.
CASIFMAS
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NCII
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10. MICA WASHERS AND INSULATORS Plastic insulating sheets (washers)
between a transistor and heatsink are most often made from mica but some are plastic and
these get damaged over a period of time, turn dark and become cracked.
The plastic eventually becomes carbonized and conducts current and can affect the
operation of the appliance. You can see the difference between a mica sheet (washer) and
plastic by looking where it extends from under the transistor. Replace all plastic
insulators
as
they
eventually
fail.
11. Diodes (IN4001) diode is a device that allows current to flow
one direction and usully made with semiconductor materials. It has two
terminals, anode and cathode terminals. These are mostly used in converting
circuits like AC to DC circuits. These are different types like PIN diodes,
Zener diode, LEDS, photo diodes.
12. LED A Light Emitting Diode – or LED for short – is a
component that can give light. We use LEDs to give a visual
feedback from our circuit. For example to show that the circuit has
power. But, you can also used them to make cool light-show
circuits. You see these components everywhere: In your laptop, on
your mobile phone, on your camera, in your car +++ And you can
find many different types of LEDs. A very common circuit to build
as a beginner is the blinking light circuit.
13. ZENER DIODE
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in
14. VOLTAGE REGULATOR
15. Inductor it’s just a coil of wire – and you can
make one yourself by making some loops out of a wire.
Sometimes they’re wound around a metal core of some sort.
They are often used in filters. I rarely use one actually, but
when I wrote that in my article “What is an inductor?” a
friend of mine reacted. See his response at the end of that
article.
16. Integrated Circuit
An Integrated Circuit
(IC) consists of many basic electronic components. It’s just an
electronic circuit that has been shrunk to fit inside a chip.
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
Document No.
Date Developed:
Date Revised:
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Operation Sheet 1.1-1
Title: Operate a 12V Mini Drill
Performance Objective:
Given a 12V Mini Drill with drill bits, you are to operate and check the tool
within fifteen (15) minutes with consideration to occupational health and safety policies
and procedures.
Supplies/Materials: Printed Circuit Board (PCB). PPE
Equipment’s /Tools: 12V Mini drill with drill bits
Procedure:
1. Select the proper drill bit for the material you are drilling. Metal and wood usually
can use the same type of drill bit, but masonry bits have a very special design.
2. Put on eye protection. Hold the drill with both hands perpendicular to the hole
you want to drill.
3. Push the drill into the material using gentle pressure
4. If the drill is going into wood, you may need to pull the drill out periodically as
the drill bit will probably clog. By pulling the drill bit partially out of the work
while the bit is turning, it will self-clean.
5. If the drill bit does clog (usually from pressing too hard and too fast), then pull the
bit out and clean the clog out with a hard material such as a screwdriver or nail.
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
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NCII
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6. Drilling through metal can be tricky. The bit may bind as it cuts through the other
side, if this happen release trigger pressure immediately. Pull the bit back and
slowly complete the cut. Here it is handy to have a reverse feature especially if the
bit gets stuck when it binds.
7. Once the drill penetrates the material you're done.
Method of Assessment:


Demonstration
Interview
Performance Criteria Checklist 1.1-1
Operate a 12V Mini Drill
Name of Trainee: _______________________
Date: __________
CRITERIA
YES

Prepare assembly workplace in accordance with OH&S policies
and procedures

Follow establish risk control measures for work preparation

Prepare and prepare the required materials, tools and
equipment in accordance with established procedures

Identify, prepare and obtain parts and components needed to
complete the work according to requirements
NO
Observations/Comments:
_____________________________________________________________
Name of Trainer and Signature: ______________________
Date: __________________
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
Document No.
Date Developed:
Date Revised:
Issued by:
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Developed by:
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MICHAEL C. STO
DOMINGO
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Task Sheet 1.1-1
Title: Prepare Assembly Workplace
Performance Objective:
Given the resources needed, you must be able to prepare assembly workplace
within fifteen (15) minutes in accordance with occupational health and safety policies and
procedures
Supplies/Materials: Power Supply Materials: Printed circuit board, Sandpaper, alligator clips,
pencil, paper, ruler & permanent marker, Electronic components (diode, capacitor & transistor)
Equipments/Tools: Tools and test instruments: Soldering tools (Soldering iron, Soldering stand,
Desoldering tool), Driving tools (Flat screwdriver, Philips screwdriver), Splicing tools ( Side
cutter, Long nose pliers, Wire Stripper), 12 V Mini drill, Auxiliary tool ( Utility knife, paint
brush/ cleaning brush), Multi tester (VOM), chairs, working tables, electronic components, PPE
Procedures:
1. Arrange electronic components based on safety considerations
2. Arrange materials together in the cabinet as to facilitate the measures regarding
occupational health and safety policies and procedures
3. Clean and dust the tables and chairs
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
Document No.
Date Developed:
Date Revised:
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DOMINGO
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4. Arrange working tables, chairs and other related facilities in line with the standard
occupational health and safety requirements
Method of Assessment:


Demonstration
Interview
Performance Criteria Checklist 1.1-1
Prepare Assembly Workplace
Name of Trainee: _______________________
Date: __________
CRITERIA
YES

Prepare assembly workplace in accordance with OH&S policies
and procedures

Follow establish risk control measures for work preparation

Prepare and prepare the required materials, tools and
equipment in accordance with established procedures

Identify, prepare and obtain parts and components needed to
complete the work according to requirements
NO
Observations/Comments:
_____________________________________________________________
_____
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
Document No.
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Date Revised:
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Name of Trainer and Signature: ______________________
Date: __________________
Job Sheet 1.1-1
Title: Prepare to Assemble Electronic Products
Performance Objective:
Given the resources needed, you must be able to prepare to assemble electronic
products workplace within one (1) hour in accordance with occupational health and
safety policies and procedures
Supplies/Materials: Power Supply Materials: Printed circuit board, Sandpaper, alligator clips,
pencil, paper, ruler & permanent marker, Electronic components (diode, capacitor & transistor)
Equipments/Tools: Tools and test instruments: Soldering tools (Soldering iron, Soldering stand,
Desoldering tool), Driving tools (Flat screwdriver, Philips screwdriver), Splicing tools ( Side
cutter, Long nose pliers, Wire Stripper), 12 V Mini drill, Auxiliary tool ( Utility knife, paint
brush/ cleaning brush), Multi tester (VOM), chairs, working tables, electronic components, PPE
Procedures:
1. Arrange electronic components based on safety considerations
2. Arrange materials together in the cabinet as to facilitate the measures regarding
occupational health and safety policies and procedures
3. Clean and dust the tables and chairs
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
Document No.
Date Developed:
Date Revised:
Issued by:
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Developed by:
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MICHAEL C. STO
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4. Arrange working tables, chairs and other related facilities in line with the standard
occupational health and safety requirements
5. Prepare an occupational health and safety practices report according to the result of
the operations made.
Method of Assessment:


Demonstration
Interview
Performance Criteria Checklist 1.1-1
Prepare to Assemble Electronic Products
Name of Trainee: _______________________
Date: __________
CRITERIA
YES

Prepare assembly workplace in accordance with OH&S policies
and procedures

Follow establish risk control measures for work preparation

Obtain and clarify work instructions based on job order or client
requirements
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
Document No.
Date Developed:
Date Revised:
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NO

Consult responsible persons for effective and proper work
coordination

Prepare and prepare the required materials, tools and
equipment in accordance with established procedures

Identify, prepare and obtain parts and components needed to
complete the work according to requirements
Observations/Comments:
_____________________________________________________________
Name of Trainer and Signature: ______________________
Date: __________________
Performance Criteria Checklist 1.1-1
Operate a Multi-tester
Name of Trainee: _______________________
Date: __________
CRITERIA
YES

Prepare assembly workplace in accordance with OH&S policies
and procedures

Follow establish risk control measures for work preparation

Prepare and prepare the required materials, tools and
equipment in accordance with established procedures
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
Document No.
Date Developed:
Date Revised:
Issued by:
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Developed by:
CORE 1
MICHAEL C. STO
DOMINGO
Revision #
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__
NO

Identify, prepare and obtain parts and components needed to
complete the work according to requirements
Observations/Comments:
_____________________________________________________________
_____
Name of Trainer and Signature: ______________________
Date: __________________
Operation Sheet 1.1-1
Title: Operate a 12V Mini Drill
Performance Objective:
Given a 12V Mini Drill with drill bits, you are to operate and check the tool
within fifteen (15) minutes with consideration to occupational health and safety policies
and procedures.
Supplies/Materials: Printed Circuit Board (PCB). PPE
Equipment’s /Tools: 12V Mini drill with drill bits
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
Document No.
Date Developed:
Date Revised:
Issued by:
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Procedure:
1. Locate the dial of your multimeter.
2.
Find the selector switch, or knob
3.
Locate the openings in the case where you'll insert the test leads.
4.
Locate the test leads.
5. Find the battery and fuse compartment.
6. Find the Zero Adjustment knob.
7.
Set the multimeter to Ohms or Resistance.
8. Connect the test leads.
9. Hold the probes at the end of the test leads together.
10. Measure the resistance of something like a light bulb that you know is good.
11. Try different ranges.
12. test resistance between hands
13. Make sure your reading is accurate.
14. Set the meter for the highest range provided for AC Volts.
15. Insert your test probes.
16. Locate the voltage scales.
17. Test a common electrical outlet.
18. Remove the probes.
19. Reinsert the probes as previously.
20.
Try not to hold both
21.
Make sure you've measured the voltage first.
Method of Assessment:


Demonstration
Interview
Performance Criteria Checklist 1.1-1
Operate a 12V Mini Drill
Name of Trainee: _______________________
Date: __________
CRITERIA
YES

Prepare assembly workplace in accordance with OH&S policies
and procedures

Follow establish risk control measures for work preparation
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
Document No.
Date Developed:
Date Revised:
Issued by:
NTTA
Developed by:
CORE 1
MICHAEL C. STO
DOMINGO
Revision #
Page __ of
__
NO

Prepare and prepare the required materials, tools and
equipment in accordance with established procedures

Identify, prepare and obtain parts and components needed to
complete the work according to requirements
Observations/Comments:
_____________________________________________________________
Name of Trainer and Signature: ______________________
Date: __________________
References:
Technology and Livelihood Education
ELECTRONICS IV
Http://www.Electronics.com
https://www.google.com/search?
q=mounting+of+electronic+components&oq=mounting+of+electronic+components&aqs=chrom
e..69i57j0l5.10023j0j8&sourceid=chrome&ie=UTF-8
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
Document No.
Date Developed:
Date Revised:
Issued by:
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Developed by:
CORE 1
MICHAEL C. STO
DOMINGO
Revision #
Page __ of
__
CASIFMAS
ELECTRONICS
PRODUCTS
ASSEMBLY
AND
SERVICING
NCII
Document No.
Date Developed:
Date Revised:
Issued by:
NTTA
Developed by:
CORE 1
MICHAEL C. STO
DOMINGO
Revision #
Page __ of
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