MECHANICS OF MATERIALS COURSE PROJECTANALYSIS OF COMPOSITE BEAMS Project Members: Aditya Bhat (CE21B005) Anupama Rajan (CE21B019) Dhawal Shukla (CE21B043) Harshal Prajapat (CE21B057) INTRODUCTION COMPOSITE BEAM It is a type of beam made from two types of material to increase the strength and stiffness of the beam. Engineers design beam beams in this manner to develop a more efficient means for carrying applied loads. The flexure formula cannot be applied directly to determine normal stress in a composite beam. Thus, a method will be developed to transform a beam X- section into one made of a single material then we can apply the flexure formula. STRESS BEHAVIOUR OF COMPOSITE BEAMS We consider a composite beam made up of two materials of types A and B and of rectangular cross-section area and young modulus of elasticity EA and EB. let a differential area dA in material type A at a distance of y from the neutral axis NA, the longitudinal force acting on dA is dF=sigma *dA sigma=E*€ where €a =y/ The same force equation can be written by Or where n is ratio. known as the modular From these equations, we can convert this composite beam as a single material beam A type then the area of B material converted to n times their original area of cross-section. The Neutral axis (NA) of the section shell passes through the centroid of the transformed section. Area transformation Stress distribution in beams with composite materials If we want to calculate the magnitude of stress at points P and Q in materials A and B then we can determine them from the transformed section as In reality, the magnitude of stress developed at P should be given by Multiplying and dividing by EA, we get Where denotes the magnitude of stress at P in the transformed section.to get the real stress we need to multiply by the modular ratio .where EA is the modulus of elasticity of material in terms of which the entire area transformed. Longitudinal shear ▪ The longitudinal shear stress in a beam occurs along the longitudinal axis and is visualized by a slip in the layers of the beam ▪ Longitudinal or horizontal shear occurs due to the bending of the beam. The fibres above shorten in length and those below the neutral axis elongate under sagging bending moments. Therefore, the fibres tend to slip over each other and the effect is maximum at the neutral axis. ▪ In general, a beam will support both shear and moment. The shear V is the result of a transverse shear-stress distribution that acts over the beam’s cross-section. Due to the complementary property of shear, however, this stress will create corresponding longitudinal shear stresses which will act along the longitudinal planes of the beam as shown in fig. The behaviour of Aluminium and Steel composite beam Displacement ▪ As we increase the percentage of aluminium in steel as to make a composite beam the ratio of max displacement of the cantilever beam and simply supported beam max to max constant. ▪ According to our simulation we observed that in the cantilever beam max displacement occurs at the free end of the beam but in the case of a simply supported beam max displacement is at the centre of the beam. DISPLACEMENT ANALYSIS Al% 0 cantilever beam simply supported ratio max 4.22 0.169 25.011 min 0 0 0 25 50 75 100 max 6.538 0.2617 24.98 min 0 0 0 max 7.904 0.3179 24.86 min 0 0 0 max 8.09 0.3265 24.77 min 0 0 0 max 12.82 0.5152 24.65 min 0 0 0 Data was taken from our simulation module. Stress ▪ Composite beams have greater max stress as compared to pure beams. ▪ As we increase the % of aluminium in composite beam stress increases in both cantilevered and simply supported beam cases. ▪ Max stress in the cantilever beam is observed near the fixed end, whereas in the simply supported beam it is at the centre. Stress Analysis Al% 0 25 50 75 100 cantilever beam simply supported ratio max 4.22 0.169 25.011 min 0 0 0 max 17.78 2.439 7.04 min 0.01413 0.09083 0.155 max 19.11 2.667 7.16 min 0.1027 0.1048 0.97 max 22.57 2.66 8.48 min 0.1704 0.02513 6.78 max 13.54 1.862 7.27 min 0.2219 0.007743 28.65 ▪ Data was taken from the simulation module Strain ▪ Strain Analysis Al% 0 25 50 75 100 cantilever beam simply supported ratio Max 10-5 4.22 0.169 25.011 Min 10-7 0 0 0 Max 10-5 11.72 1.42 8.25 Min 10-7 2.6 8.26 0.31 Max 10-5 13.76 1.87 7.32 Min 10-7 15.31 6.189 2.47 Max 10-5 13.85 1.92 7.21 Min 10-7 23.86 1.437 16.6 Max 10-5 17.2 2.435 7.66 Min 10-7 57.69 1.247 46.26