Flexible cables
Australian catalogue
www.siemens.com.au
Version 2
CO TE TS
Pa e
APPLICATION SELECTION GUIDE
SECT O
eneral flexible elastomer cables
SINGLE CORE 3.3 V FLEX
OZOFLEX
OZOFLEX PLUS
OZOFLEX PLUS SCREENED FC
H DROFIRM T
H DROFIRM T SCREENED
PROTOMONT HD
PROTOMONT SCREENED
5DF
5DH
5DH1
5DH5
5DH1
5DH5
5DL1
5DL
SECT O
Hi h tem erature cables
SINOTHERM
SINOTHERM 110 C
EVA 1 5 FLEX
TECSUN PV SOLAR
5DR3 4 5
5DR7
5DR7
5DH
SECT O
P C data and control cables
PROTOFLEX PVC Unscreened
PROTOFLEX PVC Screened
PROTOFLEX-EMV-FC
PROTOFLEX-EMC
EMC CABLE GLANDS
SECT O
Crane reelin and hoist cables
CORDAFLEX SM
RONDOFLEX
PLANOFLEX
OPTOFLEX
SPREADERFLEX
SECT O
inin and hi h volta e reelin cables
PROTOMONT XHD
5DL4 5DM4
PROTOMONT 41.1
5DM
MINING MSR
5DM4
PROTOLON
5D
PROTOLON SB Type 450
5D
PROTOLON SINGLE CORE
5D 4 5
SECT O
Technical tables and formulae
Sales & Order Processing
Pa e
34
40
5
0
7
0
104
110
114
5DE7
5DE7
5DE
5EMC
1 0
1
13
13
13
5DH3
5DG4
5DG5
5DG
5DE5
144
15
1 0
1
00
Phone 1300 4 CABLES
0
14
0
4
3
4
1
PPL C T O
SELECT O
Construction
E
esi nation
FLEX
1.
.
3.
PCP elastomer sheath
Protolon R-EP-110 insulation
Tinned copper conductor,
highly flexible
5DF
OZOFLEX
5DH
1.
.
3.
4.
CSP elastomer sheath
Elastomer inner sheath
EPR insulation
Copper conductors, flexible
OZOFLEX PL S
5DH10
1.
.
3.
4.
Special CPE elastomer sheath
Elastomer inner sheath
EPR insulation
Copper conductors, flexible
Sales & Order Processing
Phone 1300 4 CABLES
Rated
volta e
lication and desi n
Pa e
0. 1kV
to
1. 3.3kV
Single core highly flexible cable
for switchboard cabling submains,
machine and e uipment cabling.
Suitable for high and sub-zero
temperatures with a high short
circuit strength.
34
0. 1kV
Heavy duty EPR CSP flexible
for power and control supply.
Suitable as flexible leads in mining,
industry and agriculture.
40
Suitable for hazardous locations
0. 1kV
Especially suitable for submersion
in sewage and effluent, waste water,
polluted li uids containing oils,
fats, solvents and chemicals etc.
For pumps and aerators.
5
Suitable for hazardous locations
Sales & Order Processing
Phone 1300 4 CABLES
3
PPL C T O
SELECT O
Construction
1.
.
3.
4.
5.
1.
.
3.
4.
1.
.
3.
4.
5.
4
CPE elastomer outer sheath
Copper braid screen
Elastomer inner sheath
EPR insulation
Copper conductor, flexible
E
esi nation
OZOFLEX PL S
SCREE E FC
5DH5
H ROF R
5DH1
T
H ROF R
SCREE E
5DH5
T
Special EPR sheath
Watertight bond between
insulation and sheath
EPR insulation
Copper conductors, flexible
EPR outer elastomer sheath
Copper braid screen
Elastomer inner sheath
EPR insulation
Copper conductor, flexible
Sales & Order Processing
Phone 1300 4 CABLES
Rated
volta e
lication and desi n
0. 1kV
to
1. 3.3kV
Screened cable suitable for VSD s
submersion in sewage and effluent,
waste water, polluted li uids containing
oils, fats, solvents and chemicals, etc.
For pumps and aerators re uiring
control cores. Suitable for hazardous
locations.
0. 1kV
Circular and flat flexible cable especially
developed for continuous submersion
in fresh, salt and bore water as a power
supply to pumps and underwater
electrical e uipment.
0. 1kV
Screened flexible cable especially
developed for continuous submersion
in fresh, salt and bore water as a power
supply with control cores to pumps
and underwater electrical e uipment.
Sales & Order Processing
Phone 1300 4 CABLES
Pa e
0
7
5
PPL C T O
SELECT O
Construction
E
esi nation
PROTO O T H
5DL1
1.
.
3.
4.
1.
.
3.
4.
5.
PCP elastomer sheath
Elastomer inner sheath
PROTOLON EPR insulation
Copper conductors, flexible
PCP elastomer sheath
Copper braid screen
Elastomer inner sheath
EPR insulation
Copper conductor, flexible
PROTO O T
SCREE E
5DL
S OTHER
5DR3
5DR4
5DR5
1.
.
Silicone rubber insulation
Copper conductors, flexible
Sales & Order Processing
Phone 1300 4 CABLES
C
Rated
volta e
0. 1kV
lication and desi n
Extra heavy duty flexible cable
for mining, construction, industry
and harsh environments.
Designs suitable for submersion
in aggressive li uids.
Pa e
0
Suitable for hazardous locations.
0. 1kV
Heavy duty overall screened EPR PCP
flexible in 4 and 5 core constructions.
Submersible pumps, mining where
earth screen protection in re uired.
Suitable for hazardous locations.
3 0 0V
0. 1kV
High temperature silicone cables up
to 1 0 C. Suitable for motor rewinds,
heating appliances, steelwork,
floodlights, etc. Available with
glass braid and in flexible multicore
constructions.
Sales & Order Processing
Phone 1300 4 CABLES
7
PPL C T O
SELECT O
E
Construction
1.
.
1.
.
esi nation
Heat resistant, cross-linked
elasto meric special compound
Copper conductors, flexible
EVA Elastomer insulation
Copper conductors, flexible
S OTHER
5DR7
E
5DR7
FLEX
TECS
5DH
P
TECS
5DH
1.
.
4.
EVA Elastomer insulation
Multi stranded tinned copper
Cross-linked polyolefine
Sales & Order Processing
Phone 1300 4 CABLES
T
o
P
C
Rated
volta e
lication and desi n
0. 1kV
These cables are intended for use as fixed
wiring, or wiring where limited flexing in
operation is encountered.
0. 1kV
High temperature EVA flexible cables for
1 5 C application. Increased mechanical
strength with low smoke, and a non toxic
gas emission and halogen free sheath in
the event of fire. For switchboard wiring
and coils.
0. 1. kV DC
Tecsun PV 1 0 C degrees solar cables
are designed for use in photovoltaic
power supply systems.
Sales & Order Processing
Phone 1300 4 CABLES
Pa e
104
110
114
PPL C T O
SELECT O
Construction
E
esi nation
PROTOFLEX
5DE7
1.
.
1.
.
3.
1.
.
10
PVC sheath
Copper conductors, flexible
UV-stabilised PVC orange
transparent outer sheath
Tinned copper braid screen
Cross linked poly ethylene
XLPE insulation
Clear PVC outersheath.
Tinned copper braided screen
Sales & Order Processing
PROTOFLEX
SCREE E
5DE7
PROTOFLEX
E
FC
stabili ed
ratin
5DE
PROTOFLEX
E C
5EMC
PROTOFLEX
E C FC
5EMV
Phone 1300 4 CABLES
Rated
volta e
300 500V
lication and desi n
Pa e
Light duty flexible PVC control cable
for machine tools, process automation
and control devices.
1 0
Flexible overall screened PVC control
cable for EMI and RFI interference
suppression in industrial electronics,
switchboards, PLC connections, etc.
1
0. 1kV
Flexible tinned copper braid screened
XLPE power cable for variable speed
drive to motor connections.
13
0. 1kV
Very flexible screened cable for variable
speed drive to motor connections.
13
UV-stabilised
Sales & Order Processing
Phone 1300 4 CABLES
11
PPL C T O
SELECT O
E
Construction
esi nation
E C cable
lands
1.
.
3.
Highest protection IP & 15 bar
One gland body for several cable O.D s
Highest strain relief
COR FLEX
S
5DH3
1.
.
3.
4.
5.
PCP elastomer sheath
Anti torsion textile braid
Elastomer inner sheath
Protolon EPR insulation
Copper conductors, highly flexible
RO OFLEX
5DG
1.
.
3.
4.
1
PCP elastomer sheath
Protolon insulation
Tinned finely stranded conductors
Braid screen available
Sales & Order Processing
Phone 1300 4 CABLES
Rated
volta e
0. 1kV
lication and desi n
Pa e
EMC metric glands are IP , brass,
galv nickel plated. Designed for EMC
environments, ensuring positive
contact with the cable.
13
Crane, reeling and festoons cable
designed to withstand tensile and
torsional stresses. Suitable for all types
of mobile e uipment e.g., stackers,
reclaimers, hoists, cranes, ship loaders,
trippers etc. Screened data cores for
PLC and communications are standard.
Integrated fibre optics available.
144
Suitable for hazardous locations
0. 1kV
Flexible power and control cable, for use
on festoon systems and for connecting
moving parts of machine tools, material
handling e uipment, etc, associated with
high mechanical stresses and fre uent
bending operation.
15
Suitable for simple reeling.
Sales & Order Processing
Phone 1300 4 CABLES
13
PPL C T O
SELECT O
E
Construction
esi nation
RO OFLEX
C FC
5DG
1.
.
3.
PCP elastomer sheath
Protolon R-EP-110 insulation
Tinned copper conductor,
highly flexible
RO OFLEX
CH
5DG4
1.
.
3.
4.
14
PCP elastomer sheath
Protolon EPR insulation
Tinned copper conductors,
extremely flexible
Individual copper braid screens
Sales & Order Processing
Phone 1300 4 CABLES
Rated
volta e
lication and desi n
Pa e
0. 1kV
Shielded EMC festoon power cable used
for applications where there is a danger
of interference to data transmission
systems from power cables. This cable
is suitable for festoon systems.
1
0. 1kV
Specially designed for outdoor
applications with long travel
distances at high speeds. Including
drag c
systems on container
stacking cranes. ey benefits are
reliability, abrasion resistance and
long life time.
1
Sales & Order Processing
Phone 1300 4 CABLES
15
PPL C T O
SELECT O
E
Construction
esi nation
PL OFLEX
5DG5
1.
.
3.
4.
PCP elastomer sheath
PROTOLON EPR insulation
Copper conductors,
extremely flexible
Individual copper braid screens
OPTOFLEX
5DG
1.
.
3.
1
Orange PCP outer sheath.
evlar braided coverage
of core assembly.
50 1 5
.5 1 5 micron graded
index and E mono mode fibres.
Sales & Order Processing
Phone 1300 4 CABLES
Rated
volta e
3 0 0V
0. 1kV
lication and desi n
Pa e
Flat form elastomer cable for gantry
and festoon installations in mining,
marine and sub zero environments.
Screened cores, pairs and integrated
fibre optics available for data
transmission.
1 0
Optical signal and data transmission
cable for fixed installations for material
handling and mining e uipment and
in open pits on conveyors.
1
Sales & Order Processing
Phone 1300 4 CABLES
17
PPL C T O
SELECT O
E
Construction
1.
3.
esi nation
Black PCP outer sheath
evlar braided coverage
of core assembly
50 1 5
.5 1 5 micron graded
index and E mono mode fibres
OPTOFLEX F O
5DG
SPRE
5DE5
1.
.
3.
4.
5.
ERFLEX
Polyurethane sheath
Lead beaded core elements
evlar rope strength support
PROTODUR PVC insulation
Copper conductors, highly flexible
PROTO O T
XH
5DL 5DM
1.
.
3.
4.
5.
1
PCP heavy duty sheath
Elastomer inner sheath
Individual copper core screens
PROTOLON EPR insulation
Copper conductors, flexible
Sales & Order Processing
Phone 1300 4 CABLES
Rated
volta e
lication and desi n
Flexible fibre optic cable suitable for
cable handling systems, cable tenders
on cranes and material handling
systems. ey benefits are high data
rates, large bandwith and absolute
immunity to EMI.
Pa e
1
300 500V
Dedicated flexible cable for free fall
coiling in spreader crane applications.
evlar reinforced with lead bead
weights to improve performance in
high speed, high wind environments.
00
0. 1kV
Extra heavy duty mining cable with
screened power cores and separate
control cores. Abrasion and tear
resistant, suitable for all above ground
mining installations and industry
e.g., drills, pumps, conveyors and
400 Hz installations.
0
Sales & Order Processing
Phone 1300 4 CABLES
1
PPL C T O
SELECT O
E
Construction
esi nation
PROTO O T
1.
.
3.
4.
5.
CPE Sheath
Exceptional flexibility
Robust construction
EPR insulation
Copper conductors, highly flexible
SR
5DM4
1.
.
3.
4.
5.
CPE sheath
Overall copper braid screen
Elastomer inner sheath
Polyethylene insulation
Copper conductors, flexible,
screened pairs
PROTOLO
5D
1.
.
3.
4.
5.
0
Protofirm PCP sheath
Elastomer inner sheath
Protolon EPR insulation
Semiconductive core screens
Copper conductors, flexible
Sales & Order Processing
Phone 1300 4 CABLES
Rated
volta e
1.1 1.1kV
50 50V
3.3 3.3kV
to 33 33kV
lication and desi n
Pa e
Extra heavy duty semi conductive
screened cable for mining applications
including supply cable for underground
cutting machines and pumping.
14
Twisted pair screened elastomer cable
for mining installations. Heavy duty and
flexible, resistant to UV with excellent
transmission characteristics for PLC s,
instrumentation and control signals.
0
High voltage flexible reeling
cable specifically designed
to withstand torsional and tensile
forces of medium duty reeling.
Suitable for all mobile e uipment
in mining, marine and materials
handling facilities.
Sales & Order Processing
Phone 1300 4 CABLES
1
PPL C T O
SELECT O
Construction
E
esi nation
PROTOLO
S
5D
1.
.
3.
4.
5.
.
Protofirm PCP HD
Anti torsion textile braid
Elastomer inner sheath
Protolon EPR insulation
Semiconductive core screens
Copper conductors,
highly flexible
PROTOLO
S R FO
F RE OPT CS
5D
Sales & Order Processing
Phone 1300 4 CABLES
Rated
volta e
lication and desi n
3.3 3.3kV
to 33 33kV
High voltage, heavy duty reeling
cable specifically designed for
extreme dynamic applications
eg., high mount reelers, high
speed cranes, multiple deflection
guidance systems.
3.3 3.3kV
to 33 33kV
High voltage reeling cable with
integrated fibre optics for transmission
of voice, video and data signals
thereby eliminating the need for
a separate control reeler.
Sales & Order Processing
Phone 1300 4 CABLES
Pa e
3
PPL C T O
SELECT O
E
Construction
esi nation
PROTOLO
5D
1.
.
3.
4.
5.
.
Protofirm PCP heavy duty sheath
Anti torsion textile braid
Elastomer inner sheath
Protolon EPR insulation
Semiconductive core screens
Copper conductors, highly flexible
PROTOLO
Sin le core
5D
1.
.
3.
4.
5.
4
Protofirm PCP sheath
Elastomer inner sheath
Protolon EPR insulation
Semiconductive core screens
Copper conductors, flexible
Sales & Order Processing
Phone 1300 4 CABLES
S
Rated
volta e
lication and desi n
3.3 3.3kV
to 33 33kV
Designed as a power supply or
connection cable for large material
handling machines in open cut mines
where they are sub ect to extremely
high mechanical stresses due to
abrasion and trailing. Also available
with screened power cores.
3.3 3.3kV
to
kV
Designed for voltages up to kV
for power supply interconnections,
transformer drop cable, mobile
sustations, over head service line
connections and H.V. switchboards.
Sales & Order Processing
Phone 1300 4 CABLES
Pa e
34
5
FLEXIBLE CABLE DESIGN AND ELECTRICAL CRITERIA
The design and proper selection of a cable should take into account
environmental conditions, electrical, thermal and mechanical stresses
that can be expected as these all have a bearing on its operating life. All
Siemens flexible cables are designed to suit their application perfectly,
thereby ensuring a long trouble free service life even under the harshest
conditions.
CONDUCTORS
Siemens flexible cables utilise high conductivity copper in accordance
with the Australian Standard AS 11 5 either finely or extra finely
stranded, depending on its intended application, and these are bunched
or rope laid to provide a flexible conductor assembly with increased
mechanical strength. All values for strandings are given as approximate
due to final conductance values of the copper used in production.
The Australian Standard AS11 5 now nominates for flexible cables
a maximum DC resistance value for a given conductor cross section.
In this way the cross-sectional area of the conductor is stated not as
the geometrical, but as the electrically effective cross-sectional area
determined by the resistance measurement. Thereby, all cables will
have e uivalent electrical characteristics irrespective of the manufacturer
or the origin of the base copper used.
INSULATION
Insulation materials covered within this catalogue are of basically
two types. Thermoplastic polyvinyl chloride PVC and cross linked
compounded elastomers such as Ethylene Propylene Rubber EPR , Ethyl
Vinyl Acetate EVA and Silicone rubber. The Silicone and EVA compounds
permit higher operating temperatures, and accordingly higher current
capacities, whilst EPR exhibits excellent dielectric properties, low
temperature flexibility and resistance to ozone, ionization and
weather.
Sales & Order Processing
Phone 1300 4 CABLES
SHEATH MATERIALS
Likewise sheath materials are either thermoplastic or elastomeric
compounds such as Chlorosulphonated Polyethylene
CSP ,
Polychloroprene PCP , Chlorinated Polyethylene CPE , Silicone SR ,
Ethylene Propylene Rubber EPR , or Polyurethane PU . CSP is often
known by the DuPont trade name Hypalon and PCP as Neoprene.
Each particular sheath material is selected or specially compounded
for its specific characteristics. eg. EPR H DROFIRM compounded
with additives to achieve total water resistance. PCP CORDFLEX for a
high mechanical strength and abrasion resistance. Although the base
polymer name is used eg. CSP, up to 14 additives may be compounded
to achieve the desired characteristics based on years of research, field
service and customer s re uirements.
INSULATION AND SHEATH THIC NESSES
All Siemens elastomer synthetic rubber cables meet or exceed the values
laid down in AS NZS 5000-1 and AS 31 1 flexible cords .
Voltage ratings based on the insulation electrical, thermal and mechanical
characteristics for each cable are given.
Sales & Order Processing
Phone 1300 4 CABLES
7
AMBIENT AND CONDUCTOR OPERATING TEMPERATURE
Ambient temperature is that surrounding the cable. All values stated
in this catalogue are based on an ambient of 40 C which is generally
considered the norm for Australian conditions when averaged annually.
Surface temperature is the maximum permissible temperature onto
which the cable can be laid upon without damage to the sheath.
Conductor temperature is the temperature the conductor will maintain
when loaded fully in accordance with its rated current carrying capacity.
The maximum permissible conductor temperature is also the temperature
rating of the insulation which it can withstand indefinitely without effect
on its properties. The difference between the ambient temperature and
the maximum conductor temperature is the window of thermal heat rise
generated when current is passed. Basically the heat generated by current
flow must be e ualised by convection and thermal radiation so that
an e uilibrium is maintained at the maximum insulation temperature.
For this reason the derating factors are applicable when higher or lower
ambients are present.
HIGH AND LOW TEMPERATURES
Siemens elastomer cables utilise insulation and sheathing compounds which
provide excellent performance in extremes in ambient temperatures. In sub
zero environments the catalogue lists the absolute minimum that the cable
can withstand and additionally the minimum for fully flexible operation
in its intended application.
Elastomer insulated conductors operate continuously at 0.5 C with an
emergency overload up to 130 C and short circuit temperature withstand
of up to 50.5 C. Experience has shown that flexible reeling cables with
tinned conductors should be limited to a short circuit temperature of
00.5 C. Exposure to higher temperatures than the cables are rated will
lead to degredation over a period of time of the compounds based on the
rate of exposure and intensity. Fig. 1 shows the service life characteristic
for EPR insulation. The temperature index criteria was 113.5 C, ie., the
compound will remain serviceable for 0,000hrs at 113.5 C in accordance
with IEC 1 . This table is purely indicative as many variables can effect
the result.
Sales & Order Processing
Phone 1300 4 CABLES
GRAPH RANGE TEMPERATURE
Fig. 1
VOLTAGE RATINGS
Voltage values are usually expressed in the form Uo U and Um. Uo is
the rms power fre uency voltage between phase and earth. U is the
rms power fre uency voltage between phases. Um is the maximum
continuous rms power fre uency voltage between any two phases and
excludes fault conditions or sudden disconnection of large loads.
Sales & Order Processing
Phone 1300 4 CABLES
CURRENT CARR ING CAPACIT
Current ratings are dependant on the method of installation, the
insulation material affecting the maximum conductor temperature,
internal thermal resistance and external ambient conditions. Unless
otherwise indicated the ratings stated within are for cables touching a
surface and unenclosed, based on a 50Hz system either single phase or
balanced three phase. For all intents and purposes current ratings for DC
are e uivalent to AC values.
VOLTAGE DROP
Volt drop is dependant on the impedance of the conductor, the load
current, power factor and route length. In accordance with AS
NZS 300 .1.1: 17 the milli-volts per ampere meter mV A.m are
listed on Page 51
52, Table 40 4 together with the formula to
satisfy the voltage drop limitations. AS 3000 generally limits the
allowable voltage drop to 5 of the system Voltage, however some
mining installations may nominate a lower value. It is important
where practicable in the case of single core cables they are run in trefoil
arrangement to minimise impedance.
SHORT CIRCUIT
Symetrical short circuit calculations are given on page 244/245, table .
and are based on the maximum operating temperature of the insulation and
the maximum final safe short circuit temperature of the insulated conductor.
AUSTRALIAN STANDARDS
The following Australian Standards relate to cables, their
design and application.
AS 11 5
Conductors in Flexible Cables and Cords
AS 31 1
Electric Flexible Cords 50V, 440V and 0. 1kV
AS NZ 300 .1.1: 017 Cable Selection 0. 1kV
AS 1 0
Cables for Underground Mining Reeling
AS 5000
Electric cables polymeric insulation 0. 1 1- kV
AS 0
Cables for Above Ground open cut Mining
30
Sales & Order Processing
Phone 1300 4 CABLES
AS 1 0
AS 14
Test Methods for Cables
Electric cables polymeric insulation working voltages 3.3 33kV
Generally all Australian Standards are aligned with the relevant IEC Standards
to enable them to conform internationally.
IEC 7
IEC 45
VDE 0 50
VDE 0
Flexible PVC Cables and Cords
Flexible Elastomer Cables and Cords
Cables, Wires and Flexible Cords for Power Installations
Elastomer Cables and Flexible Cords for Power Installations
CABLE REPAIR
In the event of damage to either the insulation or sheath or where two
cables must be spliced together, the use of commercially available repair
materials are suitable for use with Siemens flexible cable compounds.
Various methods and types are available from cast kits which offer a
simple, effective, however non-flexible oint to electrical repair and selffusing tapes which when applied build up the insulation and sheath to
their specified dimensions and provide a flexible, weatherproof repair
e ual to the original cable. It is most important that the repair tapes and
kit compounds match those of the cables and this should be confirmed
with the supplier prior to use. R-EP- 0 EPR tape must be used on all
Siemens elastomer insulated cables and HD- 5-PCP and HD- 0-CSP tapes
should be used on their appropriate sheath types. Other repair materials
from Calico and polyester tapes, semi conductive screen tape, silicone,
vinyl mastic and glass cloth tapes to tinned copper wire braid screen tapes
are available from various manufacturers and include all instructions on
preparation and installation.
UALIT ASSURANCE
We, at Siemens, have a deep commitment to uality assurance at all
levels of our organisation. In fact, this catalogue represents one step
in the uality effort by presenting complete product and applications
information in such a way that leads to optimum product selection to
satisfy the customer s needs.Our internal uality assurance programme
includes uality audits, the maintenance of a uality assurance manual
and many other procedures designed to optimise uality.
Sales & Order Processing
Phone 1300 4 CABLES
31
SECT O
3
Sales & Order Processing
Phone 1300 4 CABLES
E ER L FLEX LE EL STO ER C
S
LE CORE – S
FLEX
LES
F
P
E
OZOFLEX
H
P
E
OZOFLEX PL S
H
P
E
H
P
E
OZOFLEX PL S SCREE E
FC
H
ROF R
T
H
P
E
H
ROF R
T SCREE E
H
P
E
PROTO O T H
L
P
E
PROTO O T SCREE E
L
P
E
Sales & Order Processing
Phone 1300 4 CABLES
33
S
LE CORE – S
FLEX
Hi hly flexible sin le core rubber cables
APPLICATION
Internal switchboard cabling
Sub-mains
Electrical traction vehicles
Battery bank connections
Machine & e uipment cabling
Steelworks, cranes & hoists
Stacker & reclaimer cabling
DC wiring
Submersible to 100
then depending on application
to IEC 033 -1For fixed installation in or and outdoor
Installed in electrical conduit, on surface and flush-mounted,
in closed
installation ducts and in e uipment.
In switchgear and distribution boards up to 1000 V.
Special-purpose rubber insulated single-core cabled with a rated voltage
of at least U0/U 1, 3.3kV may be used here. Because of their increased
mechanical strength due to the greater insulation thickness as compared
with LV single-core cables, they are classified as short-circuit-proof and
earth-fault-proof. The short-circuit withstand capability, on the other
hand, must be assured by specifying a conductor cross-section suitable for
the short-circuit currents concerned. Please see under Short-Circuit for
the permissible short-circuit currents.
34
Sales & Order Processing
Phone 1300 4 CABLES
S
FLEX
LE CORE – S
DESIGN
Single core flex cables consist of extra finely stranded tinned copper
conductors laid up to provide an extremely flexible design. The Protolon
R-E-110 elastomer insulation is rated at 3.3kV with an oil resistant, flame
retardant PCP sheath completing the construction.
Designed in accordance with AS11 5, AS NZS 300 .1.1: 017, and
VDE0 50 part 0 . for NSGAFoeu.
Permissible thermal short circuit currents for s duration conductor
tem erature at start of short circuit:
C:
mm
kA
4
0.4
10
0.73 1.
1
5
35
1. 5 3.05 4. 7
50
70
.10
.54 11.
5
1 0 150 1 5
14.
1 .3
.
40
.3
The thermal as well as the dynamic short-circuit strength must be taken
into account. The cables must in particular be firmly fixed to protect them
from the effects of peak short-circuit currents.
Special-purpose rubber insulated single-core cables have a sheath over
the insulation to serve as mechanical protection while cable laying is
in progress, but are without electrical touch protection. Care should
therefore be taken to ensure that cables generally cannot be touched
during operation.
Sales & Order Processing
Phone 1300 4 CABLES
35
S
LE CORE – S
FLEX
OPERATING TEMPERATURE
Minimum permissible ambient temperature
Maximum permissible conductor temperature
Maximum permissible short circuit temperature
Minimum ambient temperature for optimum
fully flexible operation
-40 C
110 C
50 C
- 5C
MINIMUM BENDING RADII
The following minimum bending radii should be observed to ensure
operating reliability.
For fixed installation
x cable diameter
When freely flexing
x cable diameter
CURRENT CARR ING CAPACIT
Current ratings are based on continuous operation at an ambient
temperature of 40 C. At other temperatures these values must be
converted using the following table.
C
Factor
15
1.
0
5
30
35
40
45
50
1. 0 1.15 1.10 1.05 1.00 0. 4 0.
55
0
5
70
75
0
0. 1 0.73 0. 5 0.57 0.47 0.34
The values are valid for permanent operation with DC or AC with 50 up to
0 Hz at 40 C ambient temperature.
TENSILE STRENGTH
The maximum allowable tensile stress is 15N mm .
This ensures no conductor damage will occur in operation.
3
Sales & Order Processing
Phone 1300 4 CABLES
S
LE CORE – S
FLEX
VOLTAGE RATING
Rated voltage:
Maximum operating voltages in:
3 phase AC operation
DC operation
AC test voltage
Also used on
Uo/U
0. 1kV to 3.3kV AC
Uo/U
Uo/U
.1 3. kV
.7 5.4kV
kV 5min
0. 1kV Systems
CORE COLOUR IDENTIFICATION
The core insulation is white.
Sales & Order Processing
Phone 1300 4 CABLES
37
S
LE CORE – S
FLEX
Selection and orderin data
o of cores
x conductor
si e
Part o
mm
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
3
Sales & Order Processing
ominal diameter
of bare
mm
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
1.5
1.
.5
3.
4.1
.5
.
.1
.
11.
13.
14.
1 .
1 .0
1.
3.
.5
30.1
34.3
Phone 1300 4 CABLES
S
LE CORE – S
FLEX
Current ratin s are based on S/ ZS
ormal
overall cable
conductor
et cable
wei ht
diameter
mm
k /km
5.
.3
.
7.3
.
10.
1 .
13.3
14.7
1 .
1 .
1.0
3.0
5.0
.3
31.3
35.3
3 .5
43.7
Sales & Order Processing
47
5
77
7
153
14
3 4
4 1
5 4
75
5
1 53
1540
1
4
300
3
501
450
:
nenclosed
S aced
31
4
55
70
130
173
14
70
340
410
4 7
5
44
775
5
107
1 0
14
Phone 1300 4 CABLES
3
OZO FLEX – Flexible cables with cross linked elastomeric insulation
Heavy duty EPR/CSP rubber flexible cables
Marking <VDE><HAR>OZOFLEX H07RN-F 4G35
APPLICATION
The cables are suitable for:
40
Heavy duty construction site leads for drills, pumps, saws, kangos
Cranes, hoists & festoon systems
Stage & theatre power & lighting
Portable motors, generators & power supplies
Submersible to 100 metres plus
Suitable for hazardous locations
Use in dry, humid or moist rooms and outdoors:
transportable motors or machines on building sites or in agricultural
workings, etc.:
medium mechanical stresses, e.g. for industrial and agricultural workshop
appliances, large boiling installations, heating plates, inspection lamps,
electric tools such as drills, circular saws, domestic electric tools:
Use in workshops having an explosive atmosphere.
When a cable is to be used in the presence of explosive or flammable
atmospheres, guidance should be sought by reference to specifications
and guidance should be sought in selecting suitable cables.
Fixed installations e.g. on rough-cast in temporary buildings and huts
for accommodation purposes:
Wiring of constructional components in lifting appliances, machinery, etc.
Sales & Order Processing
Phone 1300 4 CABLES
OZOFLEX – Flexible cables with cross linked elastomeric insulation
DESIGN
OZOFLEX is designed as a heavy duty flexible for dry, damp and wet
environments, areas of stress caused by vibration or impact and is resistant
to abrasion, exposure to radiated heat and chemical contamination.
OZOFLEX cables consist of finely stranded copper conductors laid up
to provide a flexible design. Vulcanized rubber compound, basis EPR
compound, insulation E14 provides improved current capacities.
Cables above 1 mm and all control cables have an elastomer inner
sheath. The CSP elastomer sheath Hypalon is oil resistant and flame
retardant in accordance with VDE 047 , IEC 03 -1.
Designed in accordance with the Australian Standards AS 11 5, AS
31 1, AS NZS 5000-1 & AS NZS 300 .1.1: 017.
Sales & Order Processing
Phone 1300 4 CABLES
41
OZO FLEX – Flexible cables with cross linked elastomeric insulation
OPERATING TEMPERATURE
Minimum permissible ambient temperature
when stationary -40 C
Maximum permissible short circuit temperature
50 C
max 5sec
Minimum ambient temperature for optimum
fully flexible operation when in motion
- 5C
MINIMUM BENDING RADII
The following minimum bending radii should be observed to ensure
operating reliability.
For fixed installation 4 x cable diameter
When freely flexing 5 x cable diameter
CURRENT CARR ING CAPACIT
Current ratings are based on continuous operation at an ambient
temperature of 40 C. At other temperatures these values must be
converted using the following table.
C
Factor
15
1.
0
5
30
35
40
45
50
1. 0 1.15 1.10 1.05 1.00 0. 4 0.
55
0
5
70
75
0
0. 1 0.73 0. 5 0.57 0.47 0.34
The values are valid for permanent operation with DC or AC with 50 up to
0 Hz at 40 C ambient temperature.
AS PER AS NZS 300 .1.1: 01
3.5. .
Where layers of flexible cables are wound on a cylindrical-type drum or
reel, the current-carrying capacity of the cable shall be derated by the
appropriate factor, as follows:
umber of layers:
eratin factor:
4
Sales & Order Processing
Phone 1300 4 CABLES
OZOFLEX – Flexible cables with cross linked elastomeric insulation
VOLTAGE RATING
Rated voltage:
Maximum operating voltages in:
3 phase AC operation
DC operation
AC test voltage
Uo/U
0. 1kV
Uo/U
Uo/U
0.7 1.15kV
0. 1.73kV
.5kV for 15min
The cable is designated with EI4 insulation compound
in accordance with VDE IEC and is in accordance with Australian
Standard AS NZS 5000-1 for the voltage rating of 0. 1kV.
Sales & Order Processing
Phone 1300 4 CABLES
43
OZO FLEX – Flexible cables with cross linked elastomeric insulation
CORE COLOUR IDENTIFICATION
Single Core
3 Core
4 Core
5 Core
Multi core
black
blue, brown, reen/yellow
brown, black, grey, reen/yellow
blue, brown, black, grey, reen/yellow
black insulation white cores se uentially numbered
including a reen/yellow earth core.
Australian core colours red, white, blue, black, reen/yellow
Selection and orderin data
o of cores x
conductor si e
OZOFLEX with
black insulation
and sheath
44
mm
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Sales & Order Processing
Part o
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
ominal o of
strands x and
strand diameter
mm
30x0. 5
50x0. 5
5 x0.30
4x0.30
0 x 0.40
1 x 0.40
1 x 0.40
7 x 0.40
3 x 0.40
54 x 0.40
7 4 x 0.40
x 0.40
115 x 0.40
140 x 0.40
1
x 0.40
145 x 0.50
Phone 1300 4 CABLES
OZOFLEX – Flexible cables with cross linked elastomeric insulation
TENSILE STRENGTH
The maximum allowable tensile stress is 15N mm .
This ensures no conductor damage will occur in operation.
Current ratin s are based on S/ ZS
ominal diameter
of bare
conductor
mm
1.
.1
.
3.
4.
5.3
.
70.
.3
10.
1 .
14.
15.
17.5
0.
.3
ominal
cable overall
diameter
rox net
cable wei ht
mm
.
.
7.7
.4
10.0
11.
13.1
14.5
1 .7
1 .
1.4
3.7
.1
7.5
31.
35.
k /km
4
4
Sales & Order Processing
114
1 0
53
354
4 5
4
4
1117
13
17
0 5
4
3315
:
nenclosed
S aced
5
33
45
57
0
10
14
177
3
3
341
40
470
540
51
75
Phone 1300 4 CABLES
45
OZO FLEX – Flexible cables with cross linked elastomeric insulation
Selection and orderin data
o of cores x
conductor si e
Part o
ominal o of
strands x and
strand diameter
mm
without a
reen/yellow
earth
x
x
x
x
x
x
x
x
OZOFLEX
includin a
reen/yellow
earth core
4
Sales & Order Processing
mm
H
H
H
H
H
H
H
H
3 x 0. 0
30 x 0. 5
50 x 0. 5
5 x 0.30
4 x 0.30
4 x 0. 0
3 x 0. 0
30 x 0. 5
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
3 x 0.
30 x 0. 5
50 x 0. 5
5 x 0.30
4 x 0.30
0 x 0.40
1 x 0.40
3 x 0. 0
30 x 0. 5
50 x 0. 5
5 x 0.30
4 x 0.30
0 x 0.40
1 x 0.40
1 x 0.40
7 x 0.40
Phone 1300 4 CABLES
OZOFLEX – Flexible cables with cross linked elastomeric insulation
Current ratin s are based on S/ ZS
ominal diameter
of bare
conductor
ominal
cable overall
diameter
rox net
cable wei ht
mm
mm
k /km
1.3
1.
.1
.
3.
1.
1.3
1.
.1
.1
10.4
1 .0
13.7
7.7
.3
10.
3
10
15
13
7
5
101
135
1
4
3
43
55
13
1
0
1.3
1.
.1
.
3.
4.
5.3
1.3
1.
.1
.
3.
4.
5.3
.
7.
.
.5
11.
1 .
14.1
1 .7
4.5
.3
10.5
1 .
14.1
15.7
1.4
3.
.3
3 .5
10
131
1
4
344
44
03
1 5
15
31
3
440
7
10
1 7
10
1
4
3
43
55
7
103
1
0
7
3
4
Sales & Order Processing
:
nenclosed
S aced
7
11
144
Phone 1300 4 CABLES
47
OZO FLEX – Flexible cables with cross linked elastomeric insulation
Selection and orderin data
o of cores x
conductor si e
Part o
mm
OZOFLEX
includin a
reen/yellow
earth core
ust Core
Colours
R
reen/yellow
earth core
– ustralian
– ustralian
– ustralian
– ustralian
ustralian
– ustralian
– ustralian
4
Sales & Order Processing
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
ominal o of
strands x and
strand diameter
mm
3 x 0.40
54 x 0.40
7 4 x 0.40
x 0.40
3 x .0. 0
30 x 0. 5
50 x 0. 5
50 x 0. 5
5 x 0.30
4 x 0.30
0 x 0.40
0 x 0.40
1 x 0.40
1 x 0.40
1 x 0.40
7 x 0.40
3 x 0.40
54 x 0.40
74 x 0.40
Phone 1300 4 CABLES
OZOFLEX – Flexible cables with cross linked elastomeric insulation
Current ratin s are based on S/ ZS
ominal iameter
ominal
of bare
cable overall
conductor
diameter
mm
.3
10.
1 .
14.
1.3
1.
.1
.1
.
3.
4.
4.
5.3
.
.
7.
.3
10.
1 .
mm
3 .5
43.4
4 .1
54.5
10.3
11.
13.
13.
15.
17.5
3.7
3.7
.
3 .5
3 .5
3 .4
4 .
4 .4
54.
Sales & Order Processing
rox net
cable wei ht
k /km
0
3 5
50
157
1 4
0
0
407
54
7
7
135
1
1
554
3515
4 31
:
nenclosed
S aced
1
30
75
3 7
1
0
7
7
3
4
7
11
11
144
1
30
75
Phone 1300 4 CABLES
4
OZO FLEX – Flexible cables with cross linked elastomeric insulation
Selection and orderin data
o of cores x
conductor si e
Part o
mm
OZOFLEX
Control
includin a
reen/yellow
earth core
50
Sales & Order Processing
H
H
H
H
H
H
H
H
H
H
H
H
H
ominal o of
strands x and
strand diameter
mm
30 x 0.
30 x 0.
30 x 0.
50
30 x 0.
30 x 0.
30 x 0.
30
50 x 0.
50 x 0.
50 x 0.
50 x 0.
50 x 0.
50 x 0.
Phone 1300 4 CABLES
5
5
5
5
5
5
5
5
5
5
5
5
OZOFLEX – Flexible cables with cross linked elastomeric insulation
Current ratin s are based on S/ ZS
ominal iameter
ominal
of bare
cable overall
conductor
diameter
mm
1.
1.
1.
1..1
1.
1.
1..1
.1
.1
.1
.1
.1
mm
10
14.7
1 .5
10.7
.
11.0
.
1.0
4.5
4.5
17.
17.
1 .3
11.1
.3
1.1
4.7
4.7
.7
.7
0.7
Sales & Order Processing
rox net
cable wei ht
k /km
1 5
3 3
450
447
4
1
1
45
45
51
51
3
3
1331
1331
47
:
nenclosed
STouchin
aced
10
10
10
10
10
10
17
7
7
7
7
7
Phone 1300 4 CABLES
51
OZOFLEX PL S
Flexible cables for submersion in olluted li uids
Flexible cables for submersion in olluted li uids
APPLICATION
OZOFLEX PLUS rubber-sheathed cables are intended for connection of
electrical e uipment in contaminated water and for medium mechanical
stresses. Owing to the various and fre uently changing substances of
which the contaminated water is made up, the cables may be used only
in easily accessible areas that can be inspected installation depth of
approximately 10 m, as customarily encountered in sewage water tanks .
These cables are also suitable for use in process water, cooling water,
mine surface water, rainwater and combined waste water. They also
can be used in groundwater and seawater it is possible to impose less
stringent specifications in terms of accessibility and inspection. In such
cases the cables can be used at depths up to 500 m.
If the water concerned is aggressive or composed of special substances,
the cable s resistance properties should be examined. These cables can
be used indoors, outdoors, in explosion-hazard areas, in fire-hazard
locations, on construction sites, in open-cast mining and in uarries, in
industry and in agriculture. They can also be permanently installed, e.g.
on plaster, on excavators or on hoisting gear.
The permissible AC test voltage in connection with motor tests is 3 kV, the
maximum test duration is 3 minutes.
The insulating and sheath materials used allow a maximum temperature
at the conductor of 0 C.
5
Sales & Order Processing
Phone 1300 4 CABLES
OZOFLEX PL S
Flexible cables for submersion in olluted li uids
Typical uses include:
Sewage treatment plants
Waste water pumps effluent aerators
Abattoirs high temp chemical cleaning
Dairy industry
Mining de-watering
Chemical plants & steelworks
Hygenic cleaning in breweries, food processing plants etc.
Water depth approx. 10m in waste water, up to 500m
in all other types
Suitable in seawater
DESIGN
OZOFLEX PLUS cables consist of finely stranded copper conductors laid
up to provide a flexible design. R-EP- 0 elastomer insulation provides
improved current capacities. Cables above 1 mm and all control cables
include an additional elastomer inner sheath and all cables up to mm
have tinned conductors. The specially compounded heavy duty CPE
Elastomer sheath Hypalon is oil resistant and flame retardant and resists
the effects of water absorption.
The construction is in accordance with the Australian Standards AS 11 5,
AS 31 1, AS NZS 5000-1.
THERMAL CHARACTERISTICS
Maximum permissible operating temperature
at conductor
Maximum permissible short circuit temperature
at conductor
Maximum permissible water temperature
At higher water temperatures, a shortened cable
service life is to be expected
Minimum permissible temperatures
when in motion
when stationary
Sales & Order Processing
Phone 1300 4 CABLES
0 C
50 C
max. 5 s
40 C
- 5 C
-40 C
53
OZOFLEX PL S
Flexible cables for submersion in olluted li uids
MINIMUM BENDING RADII
The following minimum bending radii should be observed to ensure
operating reliability.
For fixed installation 4 x cable diameter
When freely flexing 5 x cable diameter
CURRENT CARR ING CAPACIT
Current ratings are based on continuous operation at an ambient
temperature of 40 C. At other temperatures these values must be
converted using the following table.
C
15
Factor
1.
0
5
30
35
40
45
50
1. 0 1.15 1.10 1.05 1.00 0. 4 0.
55
0
5
70
75
0
0. 1 0.73 0. 5 0.57 0.47 0.34
The values are valid for permanent operation with DC or AC with 50 up to
0 Hz at 40 C ambient temperature. Touching a surface, two or three cores
loaded, multi-core cables all cores loaded.
VOLTAGE RATING
Rated voltage:
Maximum operating voltages in:
3 phase AC operation
DC operation
AC test voltage test duration
1
54
Sales & Order Processing
Uo/U
0. 1kV
Uo/U
Uo/U
0.7 1.15kV
0. 1.73kV
.5 kV 15 min
1
Phone 1300 4 CABLES
OZOFLEX PL S
Flexible cables for submersion in olluted li uids
CORE COLOUR IDENTIFICATION
Single Core
3 Core
4 Core
5 Core
Multi core
black
blue, brown, reen/yellow
brown, black, grey, reen/yellow
blue, brown, black, grey, reen/yellow
black insulation se uentially numbered
including a reen/yellow earth core.
TENSILE STRENGTH
The maximum allowable tensile stress is 15N mm .
This ensures no conductor damage will occur in operation.
Sales & Order Processing
Phone 1300 4 CABLES
55
OZOFLEX PL S
Flexible cables for submersion in olluted li uids
Selection and orderin data
o of cores x
conductor si e
OZOFLEX H R
Part o
ominal o of
strands x and
strand diameter
F X
mm
OZOFLEX PL S
includin a
reen/yellow
earth
5
Sales & Order Processing
mm
H
H
H
H
H
H
x 0. 0
7 x 0. 5
45 x 0. 5
50 x 0.30
75 x 0.30
7 x 0.30
Phone 1300 4 CABLES
OZOFLEX PL S
Flexible cables for submersion in olluted li uids
Current ratin s are based on S/ ZS
ominal iameter
ominal
of bare
cable overall
conductor
diameter
rox net
cable wei ht
mm
mm
k /km
1.5
1.
.
3.
3.
5.1
.
10.
1 .
14.
1 .
.4
1
154
Sales & Order Processing
31
4 0
7 0
:
nenclosed
S aced
1
4
3
43
55
7
Phone 1300 4 CABLES
57
OZOFLEX PL S
Flexible cables for submersion in olluted li uids
Selection and orderin data
o of cores x
conductor si e
Part o
Brown, black, grey,
green yellow
OZOFLEX PL S
includin a
reen/yellow
earth
mm
OZOFLEX PL S
with ilots
5
Sales & Order Processing
x
x
x
x
x
x
x
x
x
ominal o of
strands x and
strand diameter
H
H
H
H
H
H
H
H
H
H
H
H
H
mm
7 x 0. 1
7 x 0.
45 x 0.
50 x 0.31
7 x 0.41
1 4 x 0.41
1 x 0.41
71 x 0.41
3 x 0.41
551 x 0.41
733 x 0.41
3 x 0.41
30 x 0.
H
H
H
H
H
H
H
H
H
7 x 0. 5
45 x 0. 5
50 x 0.30
0.31
51
75 x 0.31
7 x 0.
0.41
77
5
7 x 0.41
0.40
4 x 0.40
0.41
1 3
0.41
1 0 x 0.40
71 x 0.40
0.41
Phone 1300 4 CABLES
OZOFLEX PL S
Flexible cables for submersion in olluted li uids
Current ratin s are based on S/ ZS
ominal iameter
of bare
conductor
ominal
cable overall
diameter
rox net
cable wei ht
mm
1.
1.5
1.
.4
3.
5.7
.
.0
.4
11.0
1 .
14.5
1.5
mm
.
11.0
1 .
14.
.
.
31.4
35.
40.1
45.
5 .3
5 .
15.75
k /km
13
177
51
344
41
1 5
1 1
31
3011
4 30
553
7 4
3
1.5
1.
.4
.
3.
3.
5.7
.
.0
1 .5
14.3
1 .1
1 .
3.7
3.7
.3
3 .
3 .70
1 7
1
354
4 1
51
51
1
1
3
Sales & Order Processing
:
nenclosed
S aced
1
0
7
3
7
11
144
1
30
75
3 7
0
0
7
3
4
7
11
144
Phone 1300 4 CABLES
5
OZO FLEX PL S SCREE E
FC
Submersible overall screened cable emc com liant
Flexible cables with cross linked elastomeric insulation:
APPLICATION
For making connections to electrical e uipment used in a waste-water
environment and sub ect to medium mechanical stress. Especially for
fre uency converter controlled AC drives and if considerable demands
in respect of electromagnetic compatibility EMC according to the EMC
directive imposes.
For an effective shielding both ends of cable must have a good shield
contact to ground. For connection with 1-level fre uency converter, rated
output voltage max. 0 V.
Owing to the various and fre uently changing substances of which the
contaminated water is made up, the cables may be used only in easily
accessible areas that can be inspected installation depth of approximately
10 m, as customarily encountered in sewage water tanks .
These cables are also suitable for use in process water, cooling water,
mine surface water, rainwater and combined waste water. Under certain
circumstances they can be suitable for groundwater and seawater it is
possible to impose less stringent specifications in terms of accessibility and
inspection. In such cases the cables can be used at depths up to 500 m.
If the water concerned is aggressive or composed of special substances,
the cable s resistance properties should be examined.
These cables can be used indoors, outdoors, in explosion-hazard areas,
in fire-hazard locations, on construction sites, in open-cut mining and in
uarries.
In industry and in agriculture. They can also be permanently installed,
e.g. on plaster, on excavators or on hoisting gear. If they are permanently
0
Sales & Order Processing
Phone 1300 4 CABLES
OZOFLEX PL S SCREE E
FC
installed in protective conduits or e uipment, or e.g. in well installations
or are used as rotor circuit cables for motors.
The permissible AC test voltage in connection with motor tests is 3 kV, the
maximum test duration is 3 minutes.
Specifically designed for pumps in waste-water under medium mechanical
stress.
Typical uses include:
Sewage treatment plants
Waste water pumps, effluent aerators
For pumps re uiring control cores
Electromagnetic compatibility EMC
Abattoirs high temp chemical cleaning
Dairy industry
Mining de-watering
Chemical plants & steelworks
Hygenic cleaning in breweries, food processing plants etc.
Water depth approx. 10m in waste water, as customarily Encounted
in sewerage tanks
Suitable in seawater under certain circumstances
Suitable for hazardous locations
DESIGN
OZOFLEX PLUS SCREENED cables consist of finely stranded copper
conductors laid up to provide a flexible design. R-EP- 0 elastomer
insulation provides improved current capacities. All cables up to mm
have tinned conductors. Between the elastomer inner and outer sheaths
there is an overall tinned copper screen. The specially compounded heavy
duty CSP Elastomer sheath Hypalon is oil resistant and flame retardant
and resists the effects of water absorption.
Designed in accordance with the Australian Standards
AS 11 5, AS 31 1, AS NZS 5000-1.
Sales & Order Processing
Phone 1300 4 CABLES
1
OZO FLEX PL S SCREE E
FC
THERMAL CHARACTERISTICS
Maximum permissible operating temperature
at conductor
Maximum permissible short circuit temperature
at conductor
0 C
50 C
max. 5 s
Maximum permissible water temperature
At higher water temperatures, a shortened cable
service life is to be expected
Minimum permissible temperatures
when in motion
when stationary
40 C
- 5 C
-40 C
CURRENT CARR ING CAPACIT
Current ratings are based on continuous operation at an ambient
temperature of 40 C. At other temperatures these values must be
converted using the following table.
C
Factor
15
1.
0
5
30
35
40
45
50
1. 0 1.15 1.10 1.05 1.00 0. 4 0.
55
0
5
70
75
0
0. 1 0.73 0. 5 0.57 0.47 0.34
The values are valid for permanent operation with DC or AC with 50 up to
0 Hz at 40 C ambient temperature. Touching a surface, two or three cores
loaded, multi-core cables all cores loaded.
Sales & Order Processing
Phone 1300 4 CABLES
OZOFLEX PL S SCREE E
FC
VOLTAGE RATING
Rated voltage:
Uo/U
Maximum operating voltages in:
3 phase AC operation
Uo/U
DC operation
Uo/U
AC test voltage
1
0. 1kV
0.7 1.15kV
0. 1.73kV
.5kV
1
.
CORE COLOUR IDENTIFICATION
Single Core
3 Core
4 Core
Multi core
black
blue, brown, reen/yellow
brown, black, reen/yellow, grey
black insulation se uentially numbered
including a reen/yellow earth core.
TENSILE STRENGTH
The maximum allowable tensile stress is 15N mm .
This ensures no conductor damage will occur in operation.
Sales & Order Processing
Phone 1300 4 CABLES
3
OZO FLEX PL S SCREE E
FC
Selection and orderin data
o of cores x
conductor si e
Part o
ominal o of
strands x and
strand diameter
mm
mm
H
H
H
H
H
H
H
H
H
H
H
H
H
H
30 x 0. 5
50 x 0. 5
30 x 0. 5
50 x 0. 5
5 x 0.30
4 x 0.30
0 x 0.40
1 x 0.40
1 x 0.40
7 x 0.40
3 x 0.40
54 x 0.40
7 4 x 0.40
x 0.40
OZOFLEX PL S screened with ilots
x
x
4
x
x
x
x
x
x
x
x
x
x
Sales & Order Processing
H
H
H
H
H
H
H
H
H
H
H
H
50 x 0. 5
5 x 0.30
4 x 0.30
0 x 0.40
1 x 0.40
1 x 0.40
7 x 0.40
3 x 0.40
54 x 0.40
7 4 x 0.40
x 0.40
140 x 0.40
Phone 1300 4 CABLES
OZOFLEX PL S SCREE E
Current ratin s are based on S/ ZS
ominal
cable overall
diameter
rox net
cable wei ht
mm
k /km
13
15
14
1 .
1 .5
0.
4.
.3
34.3
37.
43.
4 .3
55.
5 .
30
300
3
51
30
7
1447
015
53
345
4 00
0
75 0
1.7
4.0
.0
.7
.4
34.0
3 .4
4 .50
4 . 0
5 .00
1.00
7 .00
30
05
30
1133
13 3
0
550
3 00
4 00
5450
00
10 00
Sales & Order Processing
FC
:
nenclosed
S aced
4
3
0
7
3
4
7
11
144
1
30
75
3 7
7
3
4
7
11
144
1
30
75
3 7
4
Phone 1300 4 CABLES
5
H
ROF R
T
Round and Flat Cables for rinkin
ater
lication
Flexible cables for use underwater and for
submersible um s
APPLICATION
Submersible pumps in boreholes, mining, irrigation
dams, reticulation systems
Ponds and fountains
For fresh, salt & lightly polluted water 0 C
Underwater and marine installations
Sub zero installations -50 C
De-watering & drainage systems
For pumps with thermistors
Water authorities
Flexible marina power supplies
Round version suitable for depths up to 000mts
For making connections to electrical e uipment used in water and
sub ected to medium mechanical stress. The cables can also be used in
drinking water, industrial water, cooling water, surface water, rainwater,
ground water and sea water salt water .
Sales & Order Processing
Phone 1300 4 CABLES
H
Round and Flat Cables for rinkin
ROF R
ater
T
lication
When corrosive water is involved, or water of some other special
compositions must be investigated in each individual case. They may not
be used in water containing more than 0,5 mg l of chlorine These cables
can be used indoors, outdoors, in industrial and agricultural plant, but not
in explosion-hazard areas.
For protected, fixed installation within e uipment, pipes or wells, as well
as for rotor connections, these cables may be operated with an AC voltage
to 1000 V or a DC voltage to 750 V with respect to earth. The permissible
AC voltage for motor tests is 3 kV for a maximum duration of 3 minutes.
DESIGN
H DROFIRM T cables consist of finely stranded copper conductors laid up
to provide a flexible design. R-EP- 0 elastomer insulation enables improved
current capacities and a specially compounded EPR sheath inhibits water
absorption. A hand stripable bond between insulation and sheath stops
any moisture migration along the insulated conductors should the sheath
be damaged. H DROFIRM T is suitable for water temperatures up to 0 C
and is designed and approved for use in drinking water eg., mineral spring
and spa pumps. For particularly aggressive li uids refer to OZOFLEX PLUS
and PROTOMONT HD. The sheath colour is blue for identification. Designed
in accordance with the Australian Standard, AS NZS 5000-1, AS NZS 31 1
and DIN VDE 0
pt 10.
OPERATING TEMPERATURE
Minimum permissible ambient temperature
Maximum permissible conductor temperature
Maximum permissible short circuit temperature
Minimum ambient temperature for optimum
fully flexible operation
Sales & Order Processing
-40 C
0C
50 C
max 5sec
Phone 1300 4 CABLES
- 5C
7
H
ROF R
T
Round and Flat Cables for rinkin
ater
lication
MINIMUM BENDING RADII
The following minimum bending radii should be observed to ensure
operating reliability.
For fixed installation 4 x cable diameter
When freely flexing 5 x cable diameter
CURRENT CARR ING CAPACIT
Current ratings are based on continuous operation at an ambient
temperature of 40 C. At other temperatures these values must be
converted using the following factors. For H DROFIRM T the water
temperature should be considered as the ambient depending on the of
cable submerged.
C
15
Factor
1.
0
5
30
35
40
45
50
1. 0 1.15 1.10 1.05 1.00 0. 4 0.
55
0
5
70
75
0
0. 1 0.73 0. 5 0.57 0.47 0.34
The values are valid for permanent operation with DC or AC with 50 up
to 0 Hz at 40 C ambient temperature. Touching a surface, two or three
cores loaded, multi-core cables all cores loaded.
TENSILE STRENGTH
The maximum allowable tensile stress is 15N mm . This ensures no
conductor damage will occur in operation.
VOLTAGE RATING
Rated voltage:
Uo/U
Maximum operating voltages in:
DC operation
Uo/U
AC test voltage
1
Sales & Order Processing
0. 1kV
0. 1.73kV
3kV
1
Phone 1300 4 CABLES
H
Round and Flat Cables for rinkin
ROF R
ater
T
lication
CORE COLOUR IDENTIFICATION
Single core
3 core
4 core
5 core
Multi core
black
blue, brown and reen/yellow
brown, black, grey and reen/yellow
brown, black, grey, blue, reen/yellow
black insulation, se uentially numbered,
including a reen/yellow earth core
THERMAL CHARACTERISTICS
Maximum permissible water temperature.
At higher water temperatures, a shortened
cable service life is to be expected
Sales & Order Processing
Phone 1300 4 CABLES
0 C
H
ROF R
T
Round and Flat Cables for rinkin
ater
lication
Selection and orderin data
o of cores x
conductor si e
H ROF R
T
with black core
insulation
70
mm
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Sales & Order Processing
Part o
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
ominal o
of strands
and strand
diameter
mm
30 x 0. 5
50 x 0. 5
5 x 0.30
4 x 0.30
0 x 0.40
1 x 0.40
1 x 0.40
7 x 0.40
3 x 0.40
54 x 0.40
7 4 x 0.40
x 0.40
115 x 0.40
140 x 0.40
1
x 0.40
1 5 x 0.40
Phone 1300 4 CABLES
H
Round and Flat Cables for rinkin
ROF R
ater
Current ratin s are based on S/ ZS
ominal
diameter of
conductor
mm
1.
.1
.
3.
4.
5.3
.
7.
.3
10.
1 .5
14.
15.
17.5
0.
.3
ominal cable
diameter
mm
.3
.
7.
.3
10.3
1 .5
14.5
1 .5
1 .
1.3
3.
5.3
7.5
.7
33.0
35.
Sales & Order Processing
rox
net cable
wei ht
k /km
50
1 0
1 0
5
3 0
500
0
0
11 0
1470
1777
100
70
3371
T
lication
:
nenclosed
S aced
5
33
45
57
0
10
14
177
3
3
341
40
470
540
51
75
Phone 1300 4 CABLES
71
H
ROF R
T
Round and Flat Cables for rinkin
ater
lication
Selection and orderin data
o of cores x
conductor si e
Part o
ominal o
of strands
and strand
diameter
H ROF R
T
includin a
reen/yellow
earth core
7
mm
Sales & Order Processing
H
H
H
H
H
mm
30 x 0. 5
50 x 0. 5
5 x 0.30
4 x 0.30
0 x 0.40
H
H
H
H
H
H
H
H
H
H
H
H
30 x 0. 5
50 x 0. 5
5 x 0.30
4 x 0.30
0 x 0.40
1 x 0.40
1 x 0.40
7 x 0.40
3 x 0.40
54 x 0.40
7 4 x 0.40
x 0.40
H
H
H
30 x 0. 5
50 x 0. 5
5 x 0.30
Phone 1300 4 CABLES
H
Round and Flat Cables for rinkin
ROF R
ater
Current ratin s are based on S/ ZS
ominal
diameter of
conductor
ominal cable
diameter
rox
net cable
wei ht
mm
1.
.1
.
3.
4.
mm
10.1
1 .0
13.
15.3
0.4
k /km
140
00
5
370
55
1.
.1
.
3.
4.
5.3
.
7.
.3
10.
1 .
14.
11.0
13.0
15.0
1 .
.3
7.3
3 .5
37.0
43.0
4 .3
5 .
57.1
175
50
355
475
5
1 50
1 00
3 0
3 50
4300
3 50
4300
1.
1.
.5
15.
17.
0.7
353
4 4
714
Sales & Order Processing
T
lication
:
nenclosed
S aced
Phone 1300 4 CABLES
4
3
43
55
7
0
7
3
4
7
11
144
1
30
75
3 7
0
7
3
73
H
ROF R
T
Round and Flat Cables for rinkin
ater
lication
Selection and orderin data
H R OF R
T four core desi n with earth conductor FLAT
oo of
of cores
cores xx
conductor
Conductorsisi ee
Part
Part o
o
mm
H ROF R
T
FL T includin
a reen/yellow
earth core
74
Sales & Order Processing
H
H
H
H
H
H
H
H
H
H
H
H
ominal
ominal oo
of
ofstrands
strands
and
andstrand
strand
diameter
diameter
mm
mm
30 x 0. 5
50 x 0. 5
5 x 0.30
4 x 0.30
0 x 0.40
1 x 0.40
1 x 0.40
7 x 0.40
3 x 0.40
54 x 0.40
7 4 x 0.40
x 0.40
Phone 1300 4 CABLES
H
Round and Flat Cables for rinkin
ROF R
ater
T
lication
Current ratin s are based on S/ ZS
:
ominal Cable ominal cable
rox
nenclosed
rox
nenclosed
ominal
diameter
diameter cable net cable
S aced
diameter
of of dimensions
S aced
conductor
conductor
wei ht wei ht
mm
mm
1.
.1
.
3.
4.
5.3
.
7.
.3
10.
1 .
1
mm
mm
. x 17.3
7. x 0.1
. x 4.0
10.0 x 7.3
13.5 x 34.
15. x 4 .
1 . x 51.3
0. x 50.
3. x .0
.5 x 75.3
.5 x 0.0
Sales & Order Processing
/km
kk /km
1 7
40
337
44
7 1
11
1
3
3054
4 00
5 0
1
Phone 1300 4 CABLES
0
7
3
4
7
11
144
1
30
75
7
75
H
ROF R
T SCREE E
Flexible cables for use underwater and for
submersible um s
APPLICATION
Submersible pumps in boreholes, mining, irrigation dams,
reticulation systems
Ponds and fountains
For fresh, salt & lightly polluted water 0 C
Underwater and marine installations
Sub zero installations -50 C
De-watering & drainage systems
Pumps with thermistors
Flexible marina power supplies
Suitable for depths up to 500 mts
DESIGN
H DROFIRM T screened cables consist of finely stranded copper
conductors laid up to provide a flexible design. R-EP- 0 elastomer
insulation enables improved current capacities and a specially
compounded EPR sheath inhibits water absorption.
A hand stripable bond between insulation and inner sheath stops any
moisture migration along the insulated conductors should the sheath be
damaged. Between the inner and outer EPR sheaths there is an overall
copper screen. H DROFIRM T is suitable for water temperatures up
to 0 C and is designed and approved for use in drinking water eg.,
mineral spring and spa pumps. For particularly aggressive li uids refer
to OZOFLEX PLUS and PROTOMONT HD. The sheath colour is blue for
identification. Designed in accordance with the Australian Standard
AS NZS 5000-1, AS NZS 31 1 and AS NZS 300 .1.1: 017.
7
Sales & Order Processing
Phone 1300 4 CABLES
H
ROF R
T SCREE E
OPERATING TEMPERATURE
Minimum permissible ambient temperature
Maximum permissible conductor temperature
Maximum permissible short circuit temperature
-50 C
0C
50 C
max 5sec
Minimum ambient temperature for optimum
fully flexible operation
-50 C
MINIMUM BENDING RADII
The following minimum bending radii should be observed to ensure
operating reliability.
For fixed installation 4 x cable diameter
When freely flexing 5 x cable diameter
CURRENT CARR ING CAPACIT
Current ratings are based on continuous operation at an ambient
temperature of 40 C. At other temperatures these values must be
converted using the following factors. For H DROFIRM T the water
temperature should be considered as the ambient depending on the of
cable submerged.
C
15
Factor
1.
0
5
30
35
40
45
50
1. 0 1.15 1.10 1.05 1.00 0. 4 0.
55
0
5
70
75
0
0. 1 0.73 0. 5 0.57 0.47 0.34
TENSILE STRENGTH
The maximum allowable tensile stress is 15 N mm .
This ensures no conductor damage will occur in operation.
VOLTAGE RATING
Rated voltage:
Maximum operating voltages in:
3 phase AC operation
DC operation
AC test voltage
Sales & Order Processing
Uo/U
0. 1kV
Uo/U
Uo/U
0.7 1. kV
0. 1. kV
kV
Phone 1300 4 CABLES
77
H
ROF R
T SCREE E
CORE COLOUR IDENTIFICATION
brown, black, grey and reen/yellow earth
black
4 core
Pilot core
Selection and orderin data
umber of
cores and
conductor si e
mm
7
Part o
H
H
H
H
H
H
H
H
H
H
H
H
Sales & Order Processing
ominal
number
and strand
diameter
mm
30 x 0. 5
50 x 0. 5
5 x 0.30
4 x 0.30
0 x 0.40
1 x 0.40
1 x 0.40
7 x 0.40
3 x 0.40
54 x 0.40
7 4 x 0.40
x 0.40
ominal diameter
of bare
conductor
mm
1.
.1
.
3.
4.
5.3
.
7.
.3
10.
1 .
13.
Phone 1300 4 CABLES
H
ROF R
T SCREE E
Current ratin s are based on S/ ZS
ominal diameter
rox net
of cable
cable wei ht
mm
14.0
1 .
1 .
0.
4.
.3
34.3
37.
43.
4 .3
55.
5 .
Sales & Order Processing
k /km
0
3
5 5
5
70
1400
030
10
3 10
4710
340
7470
Phone 1300 4 CABLES
:
nenclosed
S aced
0
7
3
4
7
11
144
1
30
75
3 7
7
PROTO O T H
Heavy duty flexible for a
ressive environments
HD Rubber Flexible Cables for use in Mining and Industry
APPPLICATION
Extra heavy duty flexible
Stackers & reclaimer cabling
Draglines, shovels & hoists
Conveyors
Open cut mine trailing cable
Heavy industry & construction sites
Submersion in polluted li uids
Single core for festoon cranes
Suitable for hazardous locations
DESIGN
PROTOMONT HD heavy duty elastomer flexible cables are designed for
aggressive environments in open cut mining and uarries, industry and
construction sites as well as agricultural use where heavy mechanical
stresses occur.
PROTOMONT HD cables consist of finely stranded tinned copper
conductors laid up to provide a flexible design.
R-EP- 0 elastomer insulation enables improved current capacities and a
specially compounded XHD-PCP- 0 outer sheath resists hard and abrasive
surfaces. Designed in accordance with the Australian Standard AS 11 5,
AS NZS 5000-1, AS 31 1 and DIN VDE 0 50 pt 1 for NSSHoeu. Flame
retardant to VDE and MSHA.
0
Sales & Order Processing
Phone 1300 4 CABLES
PROTO O T H
OPERATING TEMPERATURE
Minimum permissible ambient temperature
Maximum permissible conductor temperature
Maximum permissible short circuit temperature
Minimum ambient temperature for optimum
fully flexible operation
-40 C
0C
50 C
- 5C
MINIMUM BENDING RADII
The following minimum bending radii should be observed to ensure
operating reliability.
For fixed installation 4 x cable diameter
When freely flexing 5 x cable diameter
CURRENT CARR ING CAPACIT
Current ratings are based on a continuous operating ambient temperature
of 40 C. At other temperatures, these values must be converted using the
following table
C
Factor
15
1.
0
5
30
35
40
45
50
1. 0 1.15 1.10 1.05 1.00 0. 4 0.
55
0
5
70
75
0
0. 1 0.73 0. 5 0.57 0.47 0.34
The values are valid for permanent operation with DC or AC with 50 up to
0 Hz. Touching a surface, two or three cores loaded, multi-core cables all
cores loaded.
TENSILE STRENGTH
The maximum allowable tensile stress is 15 N mm .
This ensures no conductor damage will occur in operation.
Sales & Order Processing
Phone 1300 4 CABLES
1
PROTO O T H
VOLTAGE RATING
Rated voltage:
Uo/U
Maximum operating voltages in:
Uo/U
3 phase AC operation
Uo/U
DC operation
AC test voltage
Selection and Orderin
PROTO O T
includin reen/
yellow earth
core
0.7 1. kV
0. 1. kV
3kV
ata
o of cores x
conductor si e
PROTO O T
with black core
insulation
0. 1kV
Part o
ominal
of strands
and strand
diameter
mm
x
x
x
x
x
x
x
x
x
x
x
L
L
L
L
L
L
L
L
L
L
L
mm
x 0.40
x 0.40
7 x 0.40
3 x 0.40
54 x 0.40
7 4 x 0.40
x 0.40
115 x 0.40
140 x 0.40
1
x 0.40
145 x 0.50
x
x
x
x
L
L
L
L
30 x 0. 5
50 x 0. 5
5 x 0.30
4 x 0.30
Sales & Order Processing
1
1
Phone 1300 4 CABLES
PROTO O T H
CORE COLOUR IDENTIFICATION
Single core:
3 core
4 core
5 core
Multi core:
-
black
blue, brown and reen/yellow
blue, brown, black and reen/yellow
blue, brown, black, reen/yellow and black
black insulation se uentially numbered
including a reen/yellow earth core
Current ratin s are based on S/ ZS
:
ominal
of diameter
conductor
ominal
cable
diameter
rox
net cable
wei ht
mm
5.3
.
7.
.3
10.
1 .
14.
15.
17.5
0.
.3
mm
11.
13.4
14.5
1 .4
1 .5
0.5
3.0
5.
.3
31.5
35.7
k /km
31
34
443
01
14
1041
13 5
1 15
1 7
575
3 44
10
14
177
3
3
341
40
470
540
51
75
1.
.1
.
3.
11.
13.0
1 .
17.
1 5
35
3 0
447
4
3
43
55
Sales & Order Processing
nenclosed
S aced
Phone 1300 4 CABLES
3
PROTO O T H
Selection and orderin data
o of cores x
conductor si e
Part o
ominal
of strands
and strand
diameter
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
30 x 0. 5
50 x 0. 5
5 x 0.30
4 x 0.30
0 x 0.40
1 x 0.40
1 x 0.40
7 x 0.40
3 x 0.40
54 x 0.40
7 4 x 0.40
x 0.40
115 x 0.40
140 x 0.40
1
x 0.40
3 x 0.40
54 x 0.40
7 4 x 0.40
x 0.40
115 x 0.40
140 x 0.40
mm
mm
PROTO O T
includin reen/
yellow earth
core
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
/
/
/
/
/
/
This construction can be used for submersion in aggressive li uids
4
Sales & Order Processing
Phone 1300 4 CABLES
PROTO O T H
Current ratin s are based on S/ ZS
ominal
of diameter
conductor
ominal
cable
diameter
rox
net cable
wei ht
mm
mm
k /km
1.
.1
.
3.
4.
5.3
.
7.
.3
10.
1 .
14.
15.
17.5
0.
.3
10.
1 .
14.
15.
17.5
1 .
15.1
1 .7
17.
.1
.7
31.3
34.
3 .
43.
50.
5 .
.
.3
75.7
3 .
43.
50.1
5 .
.0
.3
15
31
411
50
03
11 1
17 1
17
30
3 3
5335
75
0 1
10154
10 1
74
3714
4
4
75
3
Sales & Order Processing
Phone 1300 4 CABLES
:
nenclosed
S aced
0
7
3
4
7
11
144
1
30
75
3 7
375
4
511
1
30
75
3 7
375
4
5
PROTO O T H
Selection and orderin data
o of cores x
conductor si e
PROTO O T
includin
reen/yellow
earth core
mm
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Sales & Order Processing
Part o
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
ominal
of strands
and strand
diameter
mm
30 x 0. 5
50 x 0. 5
5 x 0.30
4 x 0.30
0 x 0.40
1 x 0.40
1 x 0.40
7 x 0.40
30 x 0. 5
30 x 0. 5
30 x 0. 5
30 x 0. 5
30 x 0. 5
50 x 0. 5
50 x 0. 5
50 x 0. 5
50 x 0. 5
50 x 0. 5
50 x 0. 5
5 x 0.30
5 x 0.30
5 x 0.30
Phone 1300 4 CABLES
PROTO O T H
Current ratin s are based on S/ ZS
ominal
of diameter
conductor
ominal
cable
of diameter
conductor
diameter
ominal
rox
net
cable
cable
diameter
wei ht
mm
1.
.1
.
3.
4.
5.3
.
7.
mm
mm
13.5
1.
1 .1
.
. .0
0.1
3.
4.0
4.
.
5.3
33.
.
37. .4
1.
1.
14.5
11. .
1.
17.
11. .7
.1
0.0
1 .1
.4
.1
.0
.1
.
.1
.
.1
.0
..
.
1.5
.
7.1
7.
k
/km
mm
50
13.5
13. 3
4.0
33
0.1
5
4.0
13.
051
33.
3 743
.4
14.5
1315
.
17.
3 4
141
.7
0.0
47
151
.4
4.07
.
71
.
735
7.05
.
1034
1.5
1300
7.1
7.
1070
1130
1.
1.
1.
1.
1.
.1
.1
.1
.1
.1
.1
.
.
.
Sales & Order Processing
:
roxnenclosed
nenclosed
S aced
Touchin
net
cable
S aced
wei ht
k /km
0
50
3 73
43
433
5
13 7
11
051
144
743
315
3 04
410
470
510
4 07
71
7
735
7
7 75
1034
7
1300
7
7
1070
3
1130
3
3
Phone 1300 4 CABLES
10
7
34
3
43
4
1
17
10
11
135
144
0
10
10
10
10
17
7
7
7
7
7
3
3
34
3
34
34
7
PROTO O T SCREE E
Heavy duty / extra heavy duty flexible cables
APPLICATION
Flexible pump cable
Heavy duty construction site leads
Oil rigs
Generator supply cables
Suitable for submersible application
Suitable for hazardous locations
For flexible use and fixed installation in underground mining applications,
tunnel building applications, open-cast mining applications, in uarries,
on construction sites and similar applications, with heavy mechanical
stresses. The cables can be used indoors as well as outdoors, in explosionhazard areas, in industry and in agriculture.
They can be used permanently in waste water up to 40 C. Owing to the
various and fre uently changing substances of which the contaminated
water is made up, the cables may be used only in easily accessible areas
that can be inspected installation depth of approximately 10 m, as
customarily encountered in sewage water tanks .
The cables can also be used in industrial water, cooling water, surface
water, rainwater and mixed water and in groundwater and seawater to
a more limited extent. The re uirements for accessibility and inspection
are less stringent in such cases at depths greater than 10 m up to 500 m.
If the water concerned is aggressive or composed of special substances,
the cable s resistance properties should be examined.
Sales & Order Processing
Phone 1300 4 CABLES
PROTO O T SCREE E
DESIGN
PROTOMONT heavy duty elastomer flexible cables are designed for
aggressive environments in open cut mining and uarries, industry and
construction sites as well as agricultural use where heavy mechanical
stresses occur.
PROTOMONT cables consist of finely stranded tinned copper conductors
laid up to provide a flexible design. Between the elastomer inner and
outer sheaths there is an overall tinned copper screen.
R-EP- 0 elastomer insulation enables improved current carrying
capacities and a specially compounded
outer sheath resists hard
and abrasive surfaces. Designed in accordance with the Australian
Standard, AS NZS 5000-1, AS 31 1.
OPERATING TEMPERATURE
Maximum permissible operating temperature
at conductor
Maximum permissible short circuit temperature
at conductor
Minimum permissible temperatures
when in motion
when stationary
Maximum permissible water temperature
Sales & Order Processing
Phone 1300 4 CABLES
0 C
50 C
max. 5 s
- 5 C
-40 C
40 C
PROTO O T SCREE E
CURRENT CARR ING CAPACIT
Current ratings are based on continuous operation at an ambient
temperature of 40 C. At other temperatures these values must be
converted using the following table.
C
15
Factor
1.
0
5
30
35
40
45
50
1. 0 1.15 1.10 1.05 1.00 0. 4 0.
55
0
5
70
75
0
0. 1 0.73 0. 5 0.57 0.47 0.34
The values are valid for permanent operation with DC or AC with 50 up to
0 Hz. Touching a surface, two or three cores loaded, multi-core cables all
cores loaded.
VOLTAGE RATING
Rated voltage:
Uo/U
Maximum operating voltages in:
3 phase AC operation
Uo/U
DC operation
Uo/U
AC test voltage
0. 1kV
0.7 1.15kV
0. 1.73kV
3kV
The cable is desig
in accordance with VDE IEC and meets or exceeds the
Australian Standard AS 5000.1 for the voltage rating of 0. 1kV.
MINIMUM BENDING RADII
The following minimum bending radii should be observed to ensure
operating reliability.
For fixed installation 4 x cable diameter
When freely flexing 5 x cable diameter
ote: For force guided and reeling applications please refer to Siemens
CORDAFLEX
information.
0
Sales & Order Processing
Phone 1300 4 CABLES
PROTO O T SCREE E
TENSILE STRENGTH
The maximum allowable tensile stress is 15N mm . This ensures no
conductor damage will occur in operation.
CORE COLOUR IDENTIFICATION
4 core
5 core
blue, brown, black, reen/yellow
red, white, blue, black, reen/yellow
Sales & Order Processing
Phone 1300 4 CABLES
1
PROTO O T SCREE E
Selection and orderin data
CORE O ER LL PROTO O T SCREE E
umber of
cores x
conductor si e
Part o
x
/
x /
x /
x /
x /
Sales & Order Processing
ominal
strands and
strand diameter
mm
mm
PROTO O T
Screened
F
L
L
L
L
L
50 x 0. 5
5 x 0.30
4 x 0.30
0 x 0.40
1 x 0.40
Phone 1300 4 CABLES
PROTO O T SCREE E
Current ratin s are based on S/ ZS
ominal
of diameter
conductor
ominal
cable
diameter
rox
net cable
wei ht
mm
mm
k /km
.1
.
3.
4.
5.3
15.
1 .
0.4
4.
30.0
540
0
10
13 0
1 55
Sales & Order Processing
:
nenclosed
S
aced
Touchin
Phone 1300 4 CABLES
7
3
34
4
43
1
7
1
3
SECT O
4
Sales & Order Processing
Phone 1300 4 CABLES
H
H TE PER T RE C
C
S
OTHER
S
OTHER
ulticore
R
P
E
S
OTHER
lass Fibre raid
R
P
E
S
OTHER
R
P
E
C
R
LES
P
E
E
FLEX
R
P
E
TECS
P
H
P
E
Sales & Order Processing
Phone 1300 4 CABLES
5
S
OTHER
Hi h tem erature
C
C silicone flexible cables
APPLICATION
Switchboard & cubical wiring
Transformer and capacitor cabling
High output floodlights
Chemical & ceramic industry
In ection moulding & extruders
Steelworks hot strip rolling mills
Foundries & cooking plants
Heating appliances
Motor rewinders
For internal wiring in switchgear, distribution boards, electric
cookers, electrical machines, heating appliances and luminaries.
In conduits which are either surface mounted, embedded on or in or
under plaster, or enclosed within electrical installation ducts or
within e uipment housings.
By virtue of their increased heat resistance, these cables are
particularly suitable for use in ambient temperatures of over 55 C.
Since silicone rubber is malleable and less durable than other
insulating materials, these cables are not suitable for high
mechanical stress, e.g. when cables laid across sharp edges.
DESIGN
SINOTHERM cables consist of fine stranded copper conductors laid up to
provide a flexible design.
Silicone insulation offers high resistance to increased ambient temperatures,
however with a low mechanical resistance to cuts and tearing.
Sales & Order Processing
Phone 1300 4 CABLES
S
OTHER
C
OPERATING TEMPERATURE
Minimum and maximum permissible
ambient temperature
Maximum permissible conductor temperature
Maximum permissible short circuit temperature
Minimum ambient temperature for optimum
fully flexible operation
-55 C
1 0C
1 0C
350 C
max. 5 s
-40 C
RESISTANCE TO CHEMICALS
Occasional slight exposure to oil and grease is permitted but the cables
must not lie continually in oil or grease. They must be protected against
fuels and solvents by suitable insulation. Designed in accordance with
ASNZS 5000.1 the single core 0. 1kV SINOTHERM.
MINIMUM BENDING RADII
The following minimum bending radii must be observed to ensure
operating reliability.
These are applicable for both sub-zero and elevated temperatures.
Fixed installation 4 x cable diameter
When freely flexing 5 x cable diameter
Sales & Order Processing
Phone 1300 4 CABLES
7
S
OTHER
C
CURRENT CARR ING CAPACIT
The values are valid for a cable in permanent operation with DC or AC
with 50 up to 0 Hz at 150 C ambient temperature, free in air.
Current ratings are based on continous operation at an ambient
temperature of 150 C per the following table when installed unenclosed
and touching.
Conductor Size
Amps
0.75 1.0 1.5
15
1
4
.5
3
4
4
10
54
1
73
5
1
35
50
70
15
1
45
5
At other temperatures these values must be converted using the following
table.
Ambient temp. up to C
Current capacity as a
150 155 1 0 1 5 170 175 1 0
of values above
100
1
71
5
41
3
Current ratings are based on continous operation at an ambient
temperature of 40 C per the following table when installed unenclosed
and touching.
Conductor Size
Amps
0.75 1.0 1.5
1
1
7
.5
3
4
51
10
5
5
35
1 3 1 3
1
0
50
70
5
4 3 4 433
At other temperatures these values must be converted using the following
table.
C
Factor
40
45
1.0 0.
50
55
0
0. 5 0. 3 0. 0 0.
Sales & Order Processing
5
70
75
0. 5 0. 3
Phone 1300 4 CABLES
S
OTHER
C
VOLTAGE RATING
Rated voltage:
Single core
Uo/U
0. 1kV
Multi core & glass braided
Uo/U
300 500V
CORE COLOUR IDENTIFICATION
core
3 core
4 core
5 core
-
blue, brown
blue, brown, reen/yellow
blue, brown, black, reen/yellow
blue, brown, black, reen/yellow black
A single core
0V is available in a range of colours for control wiring in
black, red, pink, reen/yellow, blue, orange, brown, white and grey.
Coloured Sinotherm Conductors tinned to AS NZS 11 5.
Sales & Order Processing
Phone 1300 4 CABLES
S
OTHER
C
Selection and orderin data
o of cores
x conductor
si e
Part o
mm
x
x
x
x
x
x
x
x
x
x
x
100
Sales & Order Processing
ominal
o of strands
and strand
diameter
mm
R
R
R
R
R
R
R
R
R
R
R
30 x 0. 5
50 x 0. 5
5 x 0.30
4 x 0.30
0 x 0.40
1 x 0.40
1 x 0.40
7 x 0.40
3 x 0.40
3 0 x 0.50
475 x 0.50
Phone 1300 4 CABLES
S
ominal
diameter
conductor
ominal
cable
diameter
OTHER
rox net
cable wei ht
mm
mm
k /km
1.
.1
.
3.
4.
5.3
.
7.
.3
10.
14.5
3.4
4.1
4.7
5.
7.1
.3
10.1
11.7
13.
15.7
17.7
0
30
50
5
115
1 0
75
3 5
5 0
710
30
Sales & Order Processing
C
Phone 1300 4 CABLES
101
LT CORE S OTHER
FLEX LE C LES
Selection and orderin data
o of
Part o
cores
x conductor
si e
ominal
o of
strands
and strand
mm
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
10
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Sales & Order Processing
ominal
ominal
rox
conductor
cable net cable
diameter diameter wei ht
mm
mm
mm
k /km
4 x 0. 0
3 x 0. 0
30 x 0. 5
50 x 0. 5
5 x 0.30
4 x 0. 0
3 x 0. 0
30 x 0. 5
50 x 0. 5
5 x 0.30
4 x 0. 0
3 x 0. 0
30 x 0. 5
50 x 0. 5
5 x 0.30
30 x 0. 5
30 x 0. 5
30 x 0. 5
1.
1.3
1.
.1
.
1.
1.3
1.
.1
.
1.
1.3
1.
.1
.
1.
1.
1.
.
7.1
.3
.
11.0
7.
7.5
.
10.
1 .0
7.
.
.
11.5
13.0
10.7
11.
14.5
5
5
1
1 5
1 0
Phone 1300 4 CABLES
77
150
5
0
4
1 5
1 5
0
155
1 5
315
TH
S
LE CORE S
L SS F RE R
OTHER
Selection and orderin data
o of
Part o
cores
x conductor
si e
mm
mm
x
x
x
x
x
x
x
x
x
x
x
x
x
ominal
o of
strands
and strand
R
R
R
R
R
R
R
R
R
R
R
R
R
Sales & Order Processing
4 x 0. 0
3 x 0. 0
30 x 0. 5
50 x 0. 5
5 x 0.30
4 x 0.30
0 x 0.40
1 x 0.40
1 x 0.40
7 x 0.40
3 x 0.40
3 0 x 0.50
475 x 0.50
ominal
ominal
rox
conductor
cable net cable
diameter diameter wei ht
mm
1.
1.3
1.
.1
.
3.
4.
5.3
.
7.
.3
10.
14.3
mm
3.1
3.3
3.
4.4
5.0
5.5
7.1
.
10.
1 .3
14.
1 .
1 .4
Phone 1300 4 CABLES
k /km
17
0
7
3
54
75
130
00
305
4 0
5 5
5
1075
103
S
OTHER
Hi h tem erature
C
C silicone flexible cables
APPLICATION
These cables are intended for use as fixed wiring, or wiring where limited
flexing in operation is encountered.
For internal wiring in switchgear, distribution boards, electric
cookers, electrical machines, heating appliances and luminaires
In conduits which are either surface mounted, embedded on or in
or under plaster, or enclosed within electrical installation ducts or
within e uipment housings
By virture of their increased heat resistance, these cables are
particularly suitable for use in ambient temperatures of over 55 C
Suitable for protected installation in, or on, lightning or controlgear
for voltages up to 1000 V a.c. or, up to 750 V d.c. to earth.
INSULATION
Heat resistant, cross-linked elastomeric special compound
DESIGN
SINOTHERM cables consist of fine stranded copper conductors laid up to
provide a flexible design.
Silicone insulation offers high resistance to increased ambient temperatures,
however with a low mechanical resistance to cuts and tearing.
104
Sales & Order Processing
Phone 1300 4 CABLES
S
OTHER
C
OPERATING TEMPERATURE
Maximum permissible operating temperature
at conductor
Maximum permissible short-circuit temperature
at conductor
Minimum permissible temperatures
when in motion
when stationary
110 C
50 C
max. 5 s
- 5C
-40 C
MECHANICAL CHARACTERISTICS
Permissible pulling force
max 15 N mm
RESISTANCE TO CHEMICALS
Occasional slight exposure to oil and grease is permitted but the cables
must not lie continually in oil or grease. They must be protected against
fuels and solvents by suitable insulation.
MINIMUM BENDING RADII
The following minimum bending radii must be observed to ensure
operating reliability.
These are applicable for both sub-zero and elevated temperatures.
Fixed installation 4 x cable diameter
When freely flexing 5 x cable diameter
Sales & Order Processing
Phone 1300 4 CABLES
105
S
OTHER
C
CURRENT CARR ING CAPACIT
The values are valid for a cable in permanent operation with DC or
AC with 50 up to 0 Hz at 0 C ambient temperature, free in air.
Current ratings are based on continuous operation at an
ambient temperature of 150 C per the following table when installed
unenclosed and touching.
Conductor Size
0.75 1.0 1.5
Amps
15
1
4
.5
3
4
4
10
54
1
73
5
1
35
50
70
15
1
45
5
Current ratings are based on continous operation at an ambient
temperature of 40 C per the following table when installed unenclosed
and touching.
Conductor Size
0.75 1.0 1.5
Amps
1
1
7
.5
3
4
51
10
1
5
5
35
1 3 1 3
0
50
70
5
4 3 4 433
At other temperatures these values must be converted using the following
table.
C
40
Factor
45
1.0 0.
50
55
0
5
0. 5 0. 3 0. 0 0.
70
75
0. 5 0. 3
For other ambient temperatures, the current-carrying capacities must be
converted with the following factors:
C
f
10
55
1.35
0
1.
5
1.
70
75
0
5
1.15
1.0
1.00
0. 1
Sales & Order Processing
0
0.
5
100
105
0.71
0.5
0.41
Phone 1300 4 CABLES
S
OTHER
C
VOLTAGE RATING
Rated AC voltage
AC test voltage test duration
Sales & Order Processing
Uo/U
Uo/U
0. 1kV
.5kV 15min
Phone 1300 4 CABLES
107
S
OTHER
C
Selection and orderin data
o of cores
x conductor
si e
mm
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
10
nsulation
colour
black
black
black
black
black
black
black
black
black
black
black
black
black
black
black
black
black
black
Sales & Order Processing
Part o
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
ominal
strands and
strand
diameter
mm
1 x 0. 0
4 x 0. 0
3 x 0. 0
30 x 0. 5
50 x 0. 5
5 x 0.30
4 x 0.30
0 x 0.40
1 x 0.40
1 x 0.40
7 x 0.40
3 x 0.40
54 x 0.40
7 4 x 0.40
x 0.40
115 x 0.40
140 x 0.40
1
x 0.40
Phone 1300 4 CABLES
S
OTHER
C
Current ratin s are based on S/ ZS
ominal
diameter of
conductor
ominal cable
diameter
mm
0. 4
1.
1.3
1.
.1
.
3.
4.
5.3
.
7.
.3
10.
14.
15.
17.5
0.
4.
Sales & Order Processing
mm
.
.4
.5
3.3
3.
4.5
5.0
.5
7.
.3
10.5
1 .3
14.1
1 .1
1 .
0.7
.
.3
rox net
cable wei ht
:
nenclosed
S
aced
Touchin
k /km
11
13
1
30
47
4
110
1 4
5
33
4
3
11 5
1435
1754
30
Phone 1300 4 CABLES
1
15
15
31
4
4
3
55
4
70
54
73
130
1
173
14
15
170
340
45
410
4
7
344
5
3 1
44
44
775
5
10
E
FLEX
Hi h tem erature
c flame retardant
APPLICATION
Switchboard cabling
Coil & transformer wiring
High thermal stress resistant
Chemical & ceramic industry
Steelworks
DESIGN
EVA 1 5 is a flexible elastomer insulated cable with improved thermal
characteristics due to special cross linking together with an excellent
resistance to oils, chemicals, abrasion and mechanical damage.
EVA 1 5 Flex cables consist of finely stranded tinned copper conductors
laid up to provide a flexible design with a specially compounded R-EVA-1 5
synthetic rubber insulation for operation in elevated ambient temperatures.
Designed in accordance with the Australian Standards AS 11 5, AS NZS
5000-1. The special Ethylene Vinyl Acetate compound is halogen free and
exhibits low smoke generation in the event of fire and has a high
resistance to absorption of oils and grease.
TEMPERATURE
110
Minimum and maximum permissible
ambient temperature
Maximum permissible conductor temperature
Maximum permissible short circuit temperature
Sales & Order Processing
-40 C to 110 C
1 5C
50 C
Phone 1300 4 CABLES
E
FLEX
MINIMUM BENDING RADII
The following minimum recommended bending radii should be observed
to ensure operating reliability.
For fixed installation 4 x cable diameter
When freely flexing 5 x cable diameter
CURRENT CARR ING CAPACIT
Current ratings are based on a continuous operating ambient temperature
of 40 C. At other temperatures these values must be converted using the
following table.
C
15
Factor
1.
0
5
30
35
40
45
50
1. 0 1.15 1.10 1.05 1.00 0. 4 0.
55
0
5
70
75
0
0. 1 0.73 0. 5 0.57 0.47 0.34
TENSILE STRENGTH
The maximum allowable tensile stress on the conductors
15N mm . This ensures no conductor damage will occur in operation.
is
VOLTAGE RATING
Rated voltage:
Uo/U
Maximum operating voltages in:
3 phase AC operation
Uo/U
DC operation
Uo/U
AC test voltage
0. 1kV
0.7 1.15kV
0. 1.73kV
.5kV
The cable is designated 450 750V in accordance with VDE IEC and
designed to the Australian Standard AS NZS 5000.1 for the voltage rating
0. 1kV
CORE COLOUR IDENTIFICATION
The cable is available in either black or orange as standard. Variations are
available sub ect to manufacture length.
Sales & Order Processing
Phone 1300 4 CABLES
111
E
FLEX
Selection and orderin data
o of cores
conductor
si e
Part o
mm
mm
x
x
x
x
11
ominal
strands and
strand
diameter
R
5DR7 4 3-5
R
5DR7 4 1-5
Sales & Order Processing
5 x 0.3
0 x 0.4
1 x 0.4
3 x 0.4
Phone 1300 4 CABLES
E
FLEX
Current ratin s are based on S/ ZS
ominal
diameter of
conductor
ominal cable
diameter
rox net
cable wei ht
nenclosed
S
aced
Touchin
SAME HEADINGS AS LAST PAGE
mm
mm
k /km
.
4.
5.3
.3
4.
7.0
.1
13.
0
130
10
5 5
Sales & Order Processing
:
Phone 1300 4 CABLES
55
45
0
130
105
70
17
113
TECS
SOL R
P
C Sin le and twin cables
APPLICATION
TECSUN PV Solar cables are intended for use in photovoltaic power
supply systems and are suitable in applications where the cable will be
free moving, hanging, fixed installation or buried underground.
PV-Wires TECSUN DUO PV PV1-F and TECSUN DUO PV S are intented
for use in Photovoltaic Power Supply Systems: Indoor and or outdoor,
in explosion hazard areas, in industrial and agriculture fields. They are
suitable for applications in at e uipment with protective insulation
Protecting Class II .
Installation in cable trays, conduits, on and in walls is available.
DESIGN
The cables can be used indoor, outdoor and in explosion hazardous areas
and is suitable for applications in at e uipment with protective insulation
protecting class II .
The special EVA sheath Ethylene Vinyl Acetate is halogen free and
exhibits low smoke generation in the event of fire and has high resistance
to absorption of oils and grease.
Tecsun cables consist of multi-stranded tinned copper conductors that are
designed to resist corrosion and reduce annealing of the conductors due
to the constant current in DC systems.
Tecsun Cables meet and exceed IEC
and AS4777.1. .3: 005.
1 15 and
1 4 , IEC 4 11 3 CD
Approvals: D E VDE A 411. .3, VDE-Reg, No. 7
11 0 . 007, Cert. No. R 0013
114
Sales & Order Processing
5, TUV
Phone 1300 4 CABLES
PFG
TECS
P
THERMAL PARAMETERS
Minimum permissible temperature
Maximum permissible operating
temperature of the conductor
Short-circuit temperature
-40
stationary and in motion
1 0 C
Interpretation according
to IEC 0 1
50 C
at the conductor max .5 sec.
TENSILE STRENGTH
The maximum allowable tensile stress on the conductors is 15N mm , and
50N mm during insulation.
ELECTRICAL PARAMETERS
Rated voltage
AC 0. 1kV
TECSUN DUO PV Power Cable 00 1000V
TECSUN DUO PV S Signal Cable 300 500V
Maximum PV-System voltage
DC up to .0 kV possible
Maximum AC operating voltage 0.7 1. kV
Maximum DC operating voltage 0. 1. kV
COLOUR IDENTIFICATION
Single Core Sheath
Twin Sheath
Twin Cores
Sales & Order Processing
Black, Blue, Red
Black
Black, Red
Phone 1300 4 CABLES
115
TECS
P
o of cores
x conductor
si e
nsulation
colour
ominal
conductor
diameter
ominal
cable
diameter
mm
1 x 1.5
x
1x4
x
1 x 10
x
Black
lack
Black
lack
Black
lack
5DH 3011
H
5DH 3031
H
5DH 3051
H
mm
1.
.1
.
3.
4.
5.3
mm
4.
4.
5.4
5.
7.0
.7
1 x 1.5
x
1x4
x
Blue
lue
Blue
lue
5DH 301
H
5DH 303
H
1.
.1
.
3.
4.
4.
5.4
5.
1 x 1.5
x
1x4
x
Red
Red
Red
Red
5DH 3013
H
5DH 3033
H
1.
.1
.
3.
4.
4.
5.4
5.
ominal
cross section
and colour
Order
o
ominal
conductor
diameter
ominal
cable
diameter
mm
mm
3.
5.4
5.
Tecsun uo P
x
x
11
Part o
lack
Black
H
5DH
04
Sales & Order Processing
Phone 1300 4 CABLES
TECS
rox
net cable
wei ht
in
bendin
radius
k /km
43
5
7
1 0
17
mm
13.
14.7
1 .
17.7
1.0
34.
m
3
3
0
0
150
40
13
k
0.1
0.3
0.50
0.7
1.
.01
43
5
7
13.
14.7
1 .
17.7
3
3
0
0
41
55
70
0.1
0.3
0.50
0.7
43
5
7
13.
14.7
1 .
17.7
3
3
0
0
41
55
70
0.1
0.3
0.50
0.7
rox
net wei ht
Twin Cable
in
bendin
radius
ax
ermissible
tensile load
P
ax
ermissible
tensile load
k /km
mm
m
11
15
1 .
17.7
1 0
1 0
Sales & Order Processing
Current
Permissible
carryin
short circut
ca acity at
current
C
41
55
70
Current
Permissible
carryin
short circuit
ca acity at
current
C ambient
tem erature
s
free in air
k
44
5
Phone 1300 4 CABLES
0.50
0.7
117
SECT O
11
Sales & Order Processing
Phone 1300 4 CABLES
P C
T
CO TROL C
LES
PROTOFLEX P C nscreened
E
P
E
PROTOFLEX P C Screened
E
P
E
PROTOFLEX E
E
P
E
E C
P
E
P
E
FC
PROTOFLEX E C
E CC
LE
L
S
Sales & Order Processing
Phone 1300 4 CABLES
11
PROTOFLEX P C
P C control cables
APPLICATION
PROTOFLEX PVC control cables are specifically suitable for use as flexible
control cables.
Fans and air-conditioning systems
Machine tools
Production and processing machines
Industrial robots
DESIGN
PROTOFLEX PVC control cables consist of finely stranded copper
conductors with V75 PVC insulation. The high grade PVC sheath is
resistant to oil, grease and chemicals.
PROTOFLEX PVC screened control cables have a PVC inner and outer
sheath with a copper braided shield between the sheaths which serves to
avoid electromagnetic interference EMC in building systems and were
e uipment is in environments where Electromagnetic interference would
be unacceptable.
Designed for moderate mechanical loading, in dry, damp and wet areas
and in hazardous areas. Outdoor use is possible, provided that the cables
are protected from direct sunlight and are permanently installed.
1 0
Sales & Order Processing
Phone 1300 4 CABLES
PROTOFLEX P C
SPECIAL FEATURES
Suitable for use
Burning behavior in accordance with DIN VDE
in ha ardous areas
047 Part 04, Test B IEC
033 -1-
and
AS 5000
Low transfer im edance
olta es
The cable has a concentric copper braided
shield to restrict electromagnetic
interference
max 50 Ω km at 30 MHz .
300 500 V Rated voltage
3 phase and single phase operation
in DC operation
Certification
Standards
Sales & Order Processing
kV Test voltage
VDE Reg. No. 704
Based on DIN VDE 0
1-13
Phone 1300 4 CABLES
1 1
PROTOFLEX P C
SHIELD CONNECTION
In order to obtain optimum shielding uality, the shield must be
connected around its entire circumference and over an ample surface area
at both ends of the cable.
Twisting the shielding strands together into a pigtail or exclusive use of
a sheath wire is not sufficient.
TECHNICAL INFORMATION
Cable construction is based on DIN VDE 0
1-13
Finely-stranded bare copper conductors according to VDE 0 5 Class 5
Insulation of special polyvinyl chloride PVC
PVC inner sheath over laid-up cores in shielded versions
Braided shield of tinned copper wires over inner sheath
Grey PVC outer sheath, largely resistant to oil and chemicals
CONTINUOUS TENSILE LOAD
The maximum allowable tensile stress for operation of cables with mobile
e uipment is 15 N per mm .
The maximum allowable tensile stress is 50 N mm for fixed installations.
1
Sales & Order Processing
Phone 1300 4 CABLES
PROTOFLEX P C
PERMISSIBLE TEMPERATURE
At conductor:
-5oC to 70oC
- 40 oC to 70 oC
4d
7.5 d
free-flexing
fixed
fixed
free-flexing
Bending radii:
d outer diameter of cable
CURRENT CARR ING CAPACIT
The current carrying capacities are based on a continuous operating
temperature of 40 C. At other temperatures these values must be
converted using the following factors
C
15
Factor
1.
0
5
30
35
40
45
50
1. 0 1.15 1.10 1.05 1.00 0. 4 0.
55
0
5
70
75
0
0. 1 0.73 0. 5 0.57 0.47 0.34
VOLTAGE RATINGS
Rated voltage:
AC test voltage
Uo/U
300 500V
kV
The cable is designated 300 500V in accordance with VDE IEC.
CORE COLOUR IDENTIFICATION
All control cores are black, se uentially numbered and include a reen/
yellow earth core.
Sales & Order Processing
Phone 1300 4 CABLES
1 3
PROTOFLEX P C
P C control cables unscreened
Selection and orderin data
o of
Part o
cores
x
conductor
cross section
mm
x
x
x
x
x
x
x
x
x
x
x
1 4
E
E
E
E
E
E
E
E
E
E
E
Sales & Order Processing
ominal o
of strands
and strand
diameter
1
1
1
1
1
1
1
1
1
1
1
mm
x 0.
x 0.
x 0.
x 0.
x 0.
x 0.
x 0.
x 0.
x 0.
x 0.
x 0.
0
0
0
0
0
0
0
0
0
0
0
rox
cable
diameter
nenclosed
Touchin
mm
4.
5.1
5.
.
.
.
10.
13.1
14.
1 .1
17.7
Phone 1300 4 CABLES
PROTOFLEX P C
P C control cables unscreened Selection and orderin data
Current ratin s are based on S/ ZS
o of
Part o
cores
x
conductor
cross section
mm
x
x
x
x
x
x
x
x
x
x
x
E
E
E
E
E
E
E
E
E
E
E
Sales & Order Processing
ominal o
of strands
and strand
diameter
mm
4 x 0.
4 x 0.
4 x 0.
4 x 0.
4 x 0.
4 x 0.
4 x 0.
4 x 0.
4 x 0.
4 x 0.
4 x 0.
0
0
0
0
0
0
0
0
0
0
0
rox
cable
diameter
mm
5.
5.
.
.
7.5
10.0
1 .0
14.5
1 .5
17.
1 .
Phone 1300 4 CABLES
:
nenclosed
Touchin
10
10
10
10
10
10
10
10
10
10
10
1 5
PROTOFLEX P C
P C control cables unscreened
Selection and orderin data
o of
Part o
cores
x
conductor
cross section
mm
x
x
x
x
x
x
x
x
x
x
x
1
E
E
E
E
E
E
E
E
E
E
E
Sales & Order Processing
ominal o
of strands
and strand
diameter
3
3
3
3
3
3
3
3
3
3
3
mm
x 0.
x 0.
x 0.
x 0.
x 0.
x 0.
x 0.
x 0.
x 0.
x 0.
x 0.
0
0
0
0
0
0
0
0
0
0
0
rox
cable
diameter
nenclosed
S aced
mm
5.7
.1
.7
7.4
.3
10.
13.1
15.
1 .1
1 .
1.5
Phone 1300 4 CABLES
13
13
13
13
13
13
13
13
13
13
13
PROTOFLEX P C
P C control cables unscreened Selection and orderin data
Current ratin s are based on S/ ZS
o of
Part o
cores
x
conductor
cross section
mm
x
x
x
x
x
x
x
x
x
x
x
E
E
E
E
E
E
E
E
E
E
E
Sales & Order Processing
ominal o
of strands
and strand
diameter
mm
30 x 0.
30 x 0.
30 x 0.
30 x 0.
30 x 0.
30 x 0.
30 x 0.
30 x 0.
30 x 0.
30 x 0.
30 x 0.
5
5
5
5
5
5
5
5
5
5
5
rox
cable
diameter
mm
.3
.7
7.4
.3
.1
1 .1
14.5
17.7
1 .
1.
3.
Phone 1300 4 CABLES
:
nenclosed
S aced
17
17
17
17
17
17
17
17
17
17
17
1 7
PROTOFLEX P C
P C control cables unscreened
Selection and orderin data
o of
Part o
cores
x
conductor
cross section
mm
x
x
x
x
x
x
x
x
x
x
1
E
E
E
E
E
E
E
E
E
E
Sales & Order Processing
ominal o
of strands
and strand
diameter
mm
50 x 0.
50 x 0.
50 x 0.
50 x 0.
50 x 0.
50 x 0.
50 x 0.
50 x 0.
50 x 0.
50 x 0.
5
5
5
5
5
5
5
5
5
5
rox
cable
diameter
nenclosed
S aced
mm
7.7
.3
.
10.1
11.
15.
1 .1
.1
5.0
30.0
Phone 1300 4 CABLES
PROTOFLEX P C
P C control cables screened Selection and orderin data
Current ratin s are based on S/ ZS
o of
Part o
cores
x
conductor
cross section
mm
x
x
x
x
x
x
x
x
x
x
E
E
E
E
E
E
E
E
E
E
Sales & Order Processing
ominal o
of strands
and strand
diameter
1
1
1
1
1
1
1
1
1
1
mm
x 0.
x 0.
x 0.
x 0.
x 0.
x 0.
x 0.
x 0.
x 0.
x 0.
0
0
0
0
0
0
0
0
0
0
rox
cable
diameter
:
nenclosed
S aced
mm
.
7.0
7.5
.
.7
10.
1 .
15.4
1 .7
1 .3
Phone 1300 4 CABLES
1
PROTOFLEX P C
P C control cables screened
Selection and orderin data
o of
Part o
cores
x
conductor
cross section
mm
x
x
x
x
x
x
x
x
x
x
130
E
E
E
E
E
E
E
E
E
E
Sales & Order Processing
ominal o
of strands
and strand
diameter
mm
4 x 0.
4 x 0.
4 x 0.
4 x 0.
4 x 0.
4 x 0.
4 x 0.
4 x 0.
4 x 0.
4 x 0.
0
0
0
0
0
0
0
0
0
0
rox
cable
diameter
nenclosed
Touchin
mm
7.4
7.7
.
.0
.5
1 .0
14.
17.0
1 .0
0.3
Phone 1300 4 CABLES
10
10
10
10
10
10
10
10
10
10
PROTOFLEX P C
P C control cables screened Selection and orderin data
Current ratin s are based on S/ ZS
o of
Part o
cores
x
conductor
cross section
mm
x
x
x
x
x
x
x
x
x
x
E
E
E
E
E
E
E
E
E
E
Sales & Order Processing
ominal o
of strands
and strand
diameter
3
3
3
3
3
3
3
3
3
3
mm
x 0.
x 0.
x 0.
x 0.
x 0.
x 0.
x 0.
x 0.
x 0.
x 0.
0
0
0
0
0
0
0
0
0
0
rox
cable
diameter
mm
7.
.1
.
.5
10.3
13.3
15.
1 .4
0.
.3
Phone 1300 4 CABLES
:
nenclosed
S aced
13
13
13
13
13
13
13
13
13
13
131
PROTOFLEX E
FC –
Stabilised
Stabilised
APPLICATION
Specifically designed low capacitance screened cable for connection
between AC variable speed drives and motors. Suitable for fixed
installation and occasional freely flexing applications in dry damp and wet
conditions.
stabilised for indoor/outdoor use
Especially for fre uency converter controlled AC drives. As well as
outdoors, for medium mechanical stress.
Not suitable for direct installation into the ground or submersion in water.
Suitable for hazardous locations.
DESIGN
Electromagnetic compatibility EMC is the ability of electrical or electronic
e uipment to function normally in an environment without being
effected by EMI electromagnetic and RFI radio fre uency interferences
or in turn disturbing the environment by transmitting EMI or RFI.
The Siemens PROTOFLEX -EMV screened power cable consists of finely
stranded copper conductors with Cross Linked Poly Ethylene XLPE
insulation covered with a tinned copper braided screen and a PVC orange,
transparent sheath.
For cable cross sections 1 mm or greater the earth conductor is divided
evenly into 3 seperate cores and uniformally located in the intersticial
gaps around the power cores. This achieves a truly concentric design in
accordance with the EMC standards.
The overall tinned copper braid screen is specifically designed for
optimum Electromagnetic Compatibility EMC by taking into account the
percentage coverage, braid fan angle, and wire gauge which all results in a
very low transfer resistance. The screen offers a low DC resistance affording
protection from low fre uency interference such as AC harmonics.
13
Sales & Order Processing
Phone 1300 4 CABLES
PROTOFLEX E
FC –
Stabilised
Design in accordance with AS 11 5 for the conductors and AS NZS
5000.1 for the sheath. Fire performance is according to IEC 033 - 1
Minimum permissible ambient temperature
Maximum permissible conductor temperature
Maximum permissible short circuit temperature
-40 C
0C
50 C
max. 5 s
Mimnimum permissible temperature
when in motion
when stationary
-5 C
-40 C
CURRENT CARR ING CAPACIT
Current ratings are based on continuous operation at an ambient
temperature of 40 C. At other temperatures these values must be
converted using the following table.
C
15
Factor
1.
0
5
30
35
40
45
50
1. 0 1.15 1.10 1.05 1.00 0. 4 0.
55
0
5
70
75
0
0. 1 0.73 0. 5 0.57 0.47 0.34
The current-carrying capacity values in the selection table are valid for one
cable, installed on a surface, ambient temperature 40 C.
MINIMUM BENDING RADII.
For recommended bending radii refer to the selection and ordering
data tables.
CORE COLOUR IDENTIFICATION
4 core
brown, black, grey, reen/yellow earth could be multiple earth
VOLTAGE RATING
Rated AC voltage:
Uo/U
AC test voltage:
Max. permissible peak AC voltage
For connection on fre uency converter
Sales & Order Processing
0. kV 1kV
5kV
.4kV
U max. 0 V
Phone 1300 4 CABLES
133
PROTOFLEX E
FC –
Stabilised
stabilised
Selection and orderin data
o of
cores and
conductor
cross section
mm
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
134
x
x
x
x
x
x
x
x
x
x
x
Part o
/
/
/
/
/
/
/
/
/
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
Sales & Order Processing
ominal
O eratin
ominal
o of
ca acitance diameter
strands
over
and strand
screen
diameter
mm
30 x 0. 5
50 x 0. 5
5 x 0.30
4 x 0.30
0 x 0.40
1 x 0.40
1 x 0.40
7 x 0.40
3 x 0.40
54 x 0.40
7 4 x 0.40
x 0.40
115 x 0.40
140 x 0.40
1
x 0.40
145 x 0.50
nF/ m
130
145
145
1 0
1 5
35
45
70
70
5
300
315
315
315
3 0
330
Phone 1300 4 CABLES
mm
.4
.4
11.
1 .
15.3
1 .
1 .
.5
.7
30.
35.1
3 .
44.3
4 .
55.
.
PROTOFLEX E
FC –
Stabilised
Current ratin s are based on S/ ZS
ominal
cable
diameter
in
bendin
radii when
ST T O R
in
bendin
radii when
OT O
mm
11.5
13.0
15.5
17.0
1 .5
1.0
4.5
.0
33.0
37.0
4 .0
4 .5
51.5
57.0
4.5
7 .0
mm
mm
100
1 4
13
15
1
1
4
4
1 5
155
170
1 5
10
45
0
330
370
4 0
4 5
515
570
45
7 0
33
37
41
45
51
57
Sales & Order Processing
:
rox net
nenclosed
S aced
cable
cablewei
wei ht
ht Touchin
k /km
150
05
3 0
410
00
770
1110
1510
140
0
3740
4 10
5 50
7100
500
11 0
Phone 1300 4 CABLES
10
7
3
34
4
43
1
7
1
11
10
144
135
1
170
30
14
75
5
3 7
303
375
34
4
3
511
47
5 4
53
135
PROTOFLEX E C
Stabilised
APPLICATION
Specifically designed low capacitance screened cable for connection
between AC variable speed drives and motors. Suitable for fixed
installation and occasional freely flexing applications in dry damp and wet
conditions.
o of
cores x
conductor
si e
Part o
ominal o
of strands
and strand
diameter
E
E
E
E
E
E
E
E
E
E
E
30 x 0. 5
50 x 0. 5
30 x 0. 5
50 x 0. 5
5 x 0.30
4 x 0.30
0 x 0.40
1 x 0.40
1 x 0.40
7 x 0.40
3 x 0.40
mm
x
x
x
x
x
x
x
x
x
x
x
13
ominal
diameter
over
screen
mm
x
x
x
x
x
x
Sales & Order Processing
Phone 1300 4 CABLES
mm
.4
.
.7
10.
1 . 5
14.00
15. 0
1 . 0
.00
.40
3 . 0
PROTOFLEX E C
DESIGN
Electromagnetic compatibility EMC is the ability of electrical or electronic
e uipment to function normally in an environment without being
affected by electromagnetic EMI and radio fre uency interferences RFI
or in turn disturbing the environment by transmitting EMI or RFI.
VOLTAGE RATING
Rated AC voltage:
0. kV 1kV
Uo/U
Current ratin s are based on S/ ZS
ominal
cable
diameter
:
in
bendin
radii when
ST T O R
in
bendin
radii when
OT O
rox net
cable wei ht
mm
mm
mm
k /km
10.5
1 .0
10.5
1 .
14.7
1 .
1 .0
3.00
.00
33.00
37.00
54.0
.5
.0
100.0
110.0
140.0
15 .0
1 4.0
0 .0
4.0
.0
105
1 0
0
1
147
1
1
07
47
313
350
173
40
03
10
373
53
7 0
100
1454
0 5
0
30
34
3
43
54
1
3
1
110
10
137
135
171
170
10.5
1 .0
10.5
54.0
.5
.0
105
1 0
0
173
40
03
Sales & Order Processing
Phone 1300 4 CABLES
nenclosed
Touchin
S aced
10
1
1
137
E CC
LE
L
S
EMC Cable Glands from Siemens are the perfect complement to
PROTOFLEX-EMV screen cables providing an efficient shield connection
that meets the re uirements of both AS NZS CISPR-11 and EN 55011.
Consisting of a few components they are uick and easy to install.
Tightening the pressure nut causes the insert to press against two
taper rings which, in turn, press on an endless spring washer, making
its diameter taper, thus permanently bonding the screen braid
of the threaded cable. The result is a low resistance connection between
the cable screen and the housing of the electrical e uipment via
the gland body.
In order to conform with the radio interference suppression
re uirements set forth in EN 55011, the shield must be connected around
its entire circumference and over an ample surface area at both ends of
the cable.
ADVANTAGES
13
Easily assembled
3 0o bonding on screen
Large sealing ranges
IP
High attenuation
Sheath can still be continued on into the e uipment housing
Sales & Order Processing
Phone 1300 4 CABLES
E CC
LE
L
S
THE EARTHING PROBLEM
The paint on cubicles and e uipment housings has to be removed so
the metal gland body is in direct contact with the bare metal of the
e uipment to ensure the earth bonding circuit is compliant.
THE SOLUTION
The
teeth of the lock nut are for e uipotential bonding and scrape
into the insulating layers of paint or powder to create a vibrationresistant contact.
No surface corrosion
Very low-ohm transition gland housing
No need to clean contact surface
Increases the installed vibration-resistance
through frictional connection
Sales & Order Processing
Phone 1300 4 CABLES
13
E CC
L
S
Cable cross
section
Cable
art o
mm
x
x
x
x
x
x
x
E
E
E
E
E
E
E
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
140
LE
x
x
x
x
x
x
x
x
x
x
x
x
x
x
C
C
C
C
C
C
C
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
Sales & Order Processing
ominal
rox
cable
diameter
diameter over screen
lands
art o
mm
11. 0
13.30
15.50
17.50
1 . 0
3.00
.00
mm
.70
10. 0
1 . 5
14.00
15. 0
1 . 0
.00
100
100
100
100
100
100
100
10
10
1073
0 7
0 7
0 4
0731
11.00
1 .50
15.50
17.50
1 .50
1.00
4.50
.00
33.00
37.00
4 .00
4 .50
51.50
57.00
4.50
.40
.40
11. 0
1 . 0
15.30
1 . 0
1 . 0
.50
.70
30. 0
35.10
3 . 0
44.30
4 . 0
55. 0
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
103
10
1073
1073
0 7
0 4
0731
0 1 3
0 574
0 510
0 0
0 5
0 7
1004
00 3
Phone 1300 4 CABLES
E CC
Connection
thread / len th
Sealin
ran e
Screen
diameter
ran e
LE
L
S
Lock nut
art o
mm
M 5 x 1.5
M 5 x 1.5
M 5 x 1.5
M 5 x 1.5
M 5 x 1.5
M 3 x 1.5
M 3 x 1.5
ax
14.00
14.00
1 .00
0.00
0.00
3.00
.00
in
10.00
10.00
14.00
17.00
17.00
1 .00
.00
ax
13.50
13.50
1 .50
17.50
17.50
1.00
1.00
in
.00
.00
.50
1 .50
1 .50
15.00
15.00
100
100
100
100
100
100
100
04 11
04 11
04 11
04 11
04 11
0 3 1
0 3 1
M 0 x 1.5
M 5 x 1.5
M 5 x 1.5
M 5 x 1.5
M 5 x 1.5
M 3 x 1.5
M 3 x 1.5
M 40 x 1.5
M 40 x 1.5
M 50 x 1.5
M 3 x 1.5
M 3 x 1.5
M 75 x 1.5
M 75 x 1.5
M 0 x .0
11.00
14.00
1 .00
1 .00
0.00
3.00
.00
.00
35.00
41.00
45.00
51.00
55.00
5 .00
70.00
.00
10.00
14.00
14.00
17.00
1 .00
.00
5.00
30.00
37.00
40.00
45.00
51.00
54.00
3.00
.50
11.50
1 .50
1 .50
17.50
1.00
1.00
5.00
30.50
33.00
4 .00
4 .00
4 .00
54.00
5 .00
4.00
.50
.50
.50
1 .50
15.00
15.00
.00
4.00
.00
34.00
40.00
4 .00
47.00
47.00
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
03 0
04 11
04 11
04 11
04 11
0 3 1
0 3 1
0773
0773
0 17
1071
1071
10735
11073
00 4
Sales & Order Processing
Phone 1300 4 CABLES
141
SECT O
14
Sales & Order Processing
Phone 1300 4 CABLES
CR
COR
FLEX S
E REEL
HO ST C
H
LES
P
E
RO
OFLEX
P
E
RO
OFLEX C – FC
P
E
RO
OFLEX CH
P
E
PL
OFLEX
P
E
OPTOFLEX
P
E
OPTOFLEX F O
P
E
P
E
SPRE
ERFLEX
Sales & Order Processing
E
Phone 1300 4 CABLES
143
COR
FLEX S
– LO
OLT
E REEL
C
LE
Flexible reelin and crane cables
APPLICATIONS
CORDAFLEX SM cables are specifically designed to withstand high and
very hi h mechanical stresses associated with cable reelers festoon
systems and force uided a lications where high dynamic and static
forces are induced into the cable.
CORDAFLEX SM is designed for all types of mobile e uipment such as ship
loaders, gantry cranes, stackers and reclaimers, inclinators, hoists, spreader
and magnet cranes, in steelworks, smelters and sub-zero environments.
144
Sales & Order Processing
Phone 1300 4 CABLES
COR
FLEX S
Sales & Order Processing
– LO
OLT
E REEL
Phone 1300 4 CABLES
C
LE
145
COR
FLEX S
– LO
OLT
E REEL
C
LE
ono s iral
rum reeler
Reeler for
reeler without with multiroller force uided
cable uide
uides
vertical
cable run
- selection table Cable Ty e
COR
max
lication
Festoon
S rin reeler
System
without
uides
M
M
otor driven
FLEX S
/mm
M
M
M
M
M = Main field of application
DESIGN
CORDAFLEX SM cables consist of extra finely stranded tinned copper
conductors with a short length of lay to provide an extremely flexible
conductor assembly with greater mechanical strength.
Designed in accordance with the Australian Standards, AS NZS
5000-1, AS 31 1 and AS NZS 300 .1.1. 017.
14
Sales & Order Processing
Phone 1300 4 CABLES
COR
FLEX S
– LO
OLT
E REEL
C
LE
Ty e
COR
Conductor
refer also to DIN
VDE 0 5
Electrolytic copper tinned, very finely stranded class F
Conductor
refer also to DIN
VDE 0 07, Part 0
PROTOLON MS
Newly developed special compound based on high- uality EPR
at least 3GI3 improved mechanical and electrical characteristics
Shield for
individually shielded
cores and twisted and
shielded
Braid screen made of tinned copper wires. Transfer impedance
optimized at 30 MHz
Surface covered:
at least 0 for shielded cores
at least 0 for twisted and shielded pairs
Core identification
Optimal identification as a result of light insulation with numbers
printed in black for power and control cables, protective-earth
conductor green-yellow
Core arrangement
Laid-up in a maximum of 3 layers, Length of lay 5 x D core diameter
Support element
Central aramide support element to increase the loading capability
for special designs the kN value designates the breaking load of
the support element.
Sheath System
PROTOF R s ecial: First sheath
Newly developed special compound based on PCP, colour: yellow
nti torsion braid
Reinforced braid made of polyester threads, in a vulcanized bond
between the sheaths. Resulting in a high strength of the sheath
system.
PROTOF R : Third sheath
A sheath system with a uni ue combination of flexibility and
robustness has been achieved through the use of a new structure.
Abrasion and tear-proof special rubber compound based on PCP,
colour: yellow.
PROTOFIRM sandwich construction sheaths for wall thickness
3mm and more. Refer also to PROTOLON SM
Marking
CORDAFLEX SM
x cross section
Sales & Order Processing
FLEX S
N SHT U- -O number of cores
Phone 1300 4 CABLES
147
COR
FLEX S
– LO
OLT
E REEL
C
LE
THERMAL PARAMETERS
Ambient temperature
Fully flexible operation
Fixed installaton
-35oC to
-50oC to
Maximum permissible operating
temperature of the conductor
0 oC
0 oC
0 oC
Short-circuit temperature of the conductor
50 C SM
Short-circuit temperature of the conductor
00oC SM -V
o
MECHANICAL PARAMETERS
In all cases, the cable reeler manufacturer should be consulted.
Tensile load:
Up to 30 N mm
Torsional stresses:
50o m
Min. distance with S-type
0xD
directional changes:
MINIMUM BENDING RADII
If the bending radii are smaller than those permitted, a reduced service
life can be expected depending on the stress conditions. The values given
in the following table should be taken as a basis.
The minimum bending radii are shown as the product of the overall
diameter of the cable and a factor, which is dependent on the diameter of
the cable e.g. 3x d .
The minimum permissible bending radii are valid within the specified
ambient temperature range see thermal parameters sub ect to the
provision that the permissible tensile loads are not exceeded .
14
Sales & Order Processing
Phone 1300 4 CABLES
COR
FLEX S
– LO
inimum bendin radii
Flexible Cables
OLT
E REEL
C
LE
COR FLEX PL OFLEX
RO OFLEX SPRE ERFLEX
Lift control cable
Rated voltage Uo/U Up to 0. 1 kV
Maximum overall diameter
of the cable ormaximium
thickness of the flat cable (mm)
Up to
Above
to 1
3xd
3xd
4xd
4xd
Fully flexible operation 3 x d
4xd
5xd
5xd
For the entry, e.g. at
a centre feed point
3xd
4xd
5xd
5xd
For forced guidance
5xd
with reeling operation
5xd
5xd
xd
For forced guidance
4xd
with festoon operation
4xd
5xd
5xd
For forced guidand
with power tracks
4xd
5xd
5xd
For forced guidance 7.5 x d 7.5 x d 7.5 x d
with sheaves
7.5 x d
For forced guidance 7.5 x d 7.5 x d 7.5 x d
with cable tenders
7.5 x d
Fixed installation
Minimum distance
with double or S-type
directionalchanges
Sales & Order Processing
4xd
0xd
0xd
Above Above
1 to 0
0
0xd
Phone 1300 4 CABLES
0xd
14
COR
FLEX S
– LO
OLT
E REEL
C
LE
CHEMICAL PARAMETERS
Weather resistance
Unrestricted use outdoors and
indoors, resistant to ozone, UV and
mositure
Water compatibility
and resistance to oil
Given and verified in long-term tests
CURRENT CARR ING CAPACIT
If, after all selection criteria have been taken into account, the type
of flexible electric cable to be used for cranes and material handling
e uipment has been decided on, the necessary cross-section of the
conductor can be determined either from the current to be transmitted
or from the power. Installation conditions stretched laying, suspended
freely in the air, reeled , variations in ambient temperature, grouping, type
of operation continuous duty, intermittent periodic duty and the use of
multi-core cables are to be taken into account.
e ratin factors for varyin ambient tem eratures
Ambient temperature oC
C
Factor
15
1.
0
5
30
35
40
45
50
1. 0 1.15 1.10 1.05 1.00 0. 4 0.
55
0
5
70
75
0
0. 1 0.73 0. 5 0.57 0.47 0.34
AS PER AS NZS 300 .1.1: 017
Where layers of flexible cables are wound on a cylindrical-type drum or
reel, the current-carrying capacity of the cable shall be derated by the
appropriate factor, as follows:
umber of layers:
eratin factor:
TENSILE STRENGTH
CORDAFLEX has a maximum safe reeling tensile strength of 30N mm . This
ensures that no conductor deformation will occur in operation. Dynamic
tensile stresses such as start-up, braking and centre feed pass-over should
be taken into account.
150
Sales & Order Processing
Phone 1300 4 CABLES
COR
FLEX S
– LO
OLT
E REEL
C
LE
VOLTAGE RATING
Rated voltage:
Uo/U
Maximum operating voltages in:
3 phase AC operation
Uo/U
DC operation
Uo/U
AC test voltage
0. 1kV
0.7 1. kV
0. 1. kV
Power cores 3.5kv 5min
Control cores 3.5kv 5min
TRAVEL SPEED
At high speeds close attention to other parameters eg bending radii,
cable tension and temperature must be adhered to.
Gantry reeling operation
No restriction. It is recommended
to consult the manufacturer for
speeds beyond 40m min
Trolley festoon operation
Trolley festoon operation
Up to 40 m min
VERTICAL SUSPENSION
When CORDAFLEX cables are vertically suspended care must be taken
to terminate the cable at the point of suspension. This can be done
by either stress relief drums with 1 turns of cable around the drum,
cable stockings correctly sized for the diameter and weight or cable
clamps. CORDAFLEX SM control cables for vertical reeling operations
with 0 kN support element.
For CORDAFLEX steel core hangers or rope thimbles should be employed
to ensure correct tensile load bearing on the steel support rope. If
the cable is to pass or be guided over a roller sheave then this shall
be specifically dimensioned for the cable and shall have a minimum
bending radius of 1 x cable diameter to distribute the tensile stress and
compressive forces over as wide a surface area as possible. The support
element must be terminated at the reeler.
Sales & Order Processing
Phone 1300 4 CABLES
151
COR
FLEX S
– LO
OLT
E REEL
C
LE
Selection and orderin data
Part o
umber of cores
and nominal
cross section
mm
Power Cables Four core esi n
H
x
H
x
H
x
H
x
H
x
ominal main
conductor diameter
mm
3.0
3.
4.
5.
7.3
Power Cables Five core esi n
H
x
H
x
H
x
H
x
H
x
H
x
3.0
3.
4.
5.
7.3
.4
Power Cables Three core esi n with Protective earth Conductor s lit into
H
H
H
H
H
H
H
H
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
/
/
/
/
/
/
/
/
.4 3.5
10.3 4.
1 .0 5.0
14.0 .0
15. 7.
17.5 7.
1 .4 .1
.5 .3
Control Cables for ertical Reelin O eration
with
k Su ort Element S
CO TROL C
H
x
k
H
x
k
H
x
k
H
x
k
H
x
k
15
Sales & Order Processing
LES
1.3
.0
.0
.0
.0
Phone 1300 4 CABLES
COR
FLEX S
– LO
OLT
E REEL
ominal
diameter
of cable
mm
rox net
cable wei ht
17.0
1 .4
.
5.
30.0
455
575
05
1 40
1 50
4 0
7 0
1 00
1 0
3000
1 .4
0.0
4.4
7.
35.1
3 .1
430
0
10 0
1500
350
3000
00
00
1500
400
3750
5 50
30.0
3 .0
41.
45.
53.0
55.
0.
.4
1 0
50
3 0
4 0
30
75 0
310
1 00
3150
4500
300
550
10 00
13500
1 50
1 00
.0
7.7
30.
35.
41.
1 0
1340
1 0
0
3030
3 00
3 00
4100
5100
000
Sales & Order Processing
k /km
C
LE
aximum
ermissible
tensile force
Phone 1300 4 CABLES
153
COR
FLEX S
– LO
OLT
E REEL
C
LE
Selection and orderin data
Part o
Control Cables
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
us Cables
H
H
H
H
H
umber of cores
and nominal
cross section
mm
x
x
x
x
x
x
x
x
x
x
Sales & Order Processing
mm
1.
1.
1.
1.
1.
1.
1.
1.
1.
1.
x
x
x
x
x
x
x
.0
.0
.0
.0
.0
.0
.0
.0
.0
.0
.0
x
x
x
x
x
x
x
x
x
Combined Control Cables
H
x
H
x
H
x
154
ominal main
conductor diameter
x
x
x
x
C
C
1.3
0.
1.3
1.3
1.3
C
C
C
x
x
x
C
C
C
.0 1.3
.0 1.3
.0 1.3
Phone 1300 4 CABLES
COR
FLEX S
– LO
OLT
E REEL
ominal
diameter
of cable
mm
rox net
cable wei ht
13.0
13.
1 .
.4
.3
5.3
.1
.0
31.0
3 .4
40
0
3 5
710
7 0
0
1 0
1 0
1530
050
1 0
5
315
540
10
10 0
1350
1 0
1 0
5 0
13.5
14.0
15.0
17.
4.4
1.4
4.3
7.7
30.
31.
35.
41.
0
305
355
510
0
1005
13 0
1 0
17 0
30
40
5
300
375
5 5
00
1350
1 00
50
700
3300
4 00
3.0
4.1
30.4
3 .1
4.4
755
5
1330
170
5
1
3
3
7
3
7.7
7.7
30.
1 30
1 0
1 0
00
1575
0 5
Sales & Order Processing
k /km
C
LE
aximum
ermissible
tensile force
0
0
0
0
0
Phone 1300 4 CABLES
155
RO
OFLEX – Round festoon cable
Rubber sheathed festoon cable
APPLICATION
Flexible power and control cable, for use on festoon systems machine
tools, material handling e uipment, associated with high mechanical
stresses and fre uent bending during operation, also suitable for light
duty reeling applications.
DESIGN
RONDOFLEX cables consist of electrolytic copper, tinned finely stranded
conductors. The insulation is a PROTOLON MS which is a newly developed
special compound based on high uality EPR which provides improved
mechanical and electrical characteristics. For individually shielded cores
and twisted and shielded pairs the overall braided screen consists of
tinned copper wires. The transfer impedance is optimised at 30 MHz
and the surface area covered is approx 0 for shielded cores and 0
for twisted and shielded pairs. The inner sheath is EPR, the outer sheath
is PCP. RONDOFLEX remains flexible at sub zero temperatures and high
ambient temperatures. The construction is in accordance with the
Australian Standards AS NZS 11 5, AS NZS 5000.1, AS NZS 31 1.
CHEMICAL PARAMETERS
Weather resistance
Unrestricted use outdoors
and indoors, resistant to
ozone, UV and moisture
Water compatibility
and resistance to oil
Given and verified in long-term tests
15
Sales & Order Processing
Phone 1300 4 CABLES
RO
OFLEX – Round festoon cable
ELECTRICAL PARAMETERS
Rated voltage
Max permissible operating
voltage in AC systems
voltage in DC systems
AC test voltage
Uo/U
0. 1kV
Uo/U
Uo/U
0.7 1. kV
0. 1. kV
.5 kV over 5 min
THERMAL PARAMETERS
Ambient temperature
Fully flexible operation
Fixed installation
Max permissible operating temperature
of the conductor
Short-circuit temperature of the conductor
-35oC to
-50oC to
0 oC
0 oC
0 oC
50oC
CURRENT CARR ING CAPACIT
Current ratings are based on continuous operation at an ambient
temperature of 40 C. At other temperatures these values must be
converted using the following table.
e ratin factors for varyin ambient tem eratures
Ambient temperature oC
C
Factor
15
1.
0
5
30
35
40
45
50
1. 0 1.15 1.10 1.05 1.00 0. 4 0.
55
0
5
70
75
0
0. 1 0.73 0. 5 0.57 0.47 0.34
MECHANICAL PARAMETERS
Tensile load
Torsional stresses
Minimum bending radii
Minimum distance for S-type
directional changes
Up to 15 N mm
5o m
See min bending radii at start of
Corda flex SM chapter
0XD
Travel speed
Gantry reeling operation
0 m min
Trolley festoon system
up to 40 m min
For speeds above 40m min consult the manufacturer
Sales & Order Processing
Phone 1300 4 CABLES
157
RO
OFLEX – Round festoon cable
CORE COLOUR INDENTIFICATION
Control and power conductors are light coloured with numbers printed in
black for easy indentification and include a reen/yellow earth conductor.
Selection and orderin data
umber of
cores
nominal
area
Part o
mm
15
Power cables
S
LE CORE ES
x
x
x
x
x
x
x
x
Power cables
FO R
F E CORE ES
x
x
x
x
x
x
x
x
x
x
x
x
x
Sales & Order Processing
Phone 1300 4 CABLES
RO
OFLEX – Round festoon cable
CORE ARRANGEMENT
Laid-up in a maximum of 3 layers.
Length of lay 10 x D.
Current ratin s are based on S/ ZS
ominal
conductor
diameter
ominal
cable
diameter
rox
net cable
wei ht
mm
mm
k /km
m
.
.1
.
11.
13.
14.
1 .
1 .0
1 .0
13.1
15.
17.5
1 .
1.
3.
.3
330
430
5
35
1070
1340
1 50
010
375
5 5
750
1050
14 5
1 00
50
775
14
177
3
3
341
40
470
540
.0
3.0
3.
4.
5.7
.
.1
.
3.0
3.
4.
5.7
.
13.5
14.7
1 .
1 .
3.
.4
31.
37.
1 .7
1 .5
1.
.1
31.0
300
350
475
0
1070
1 00
0 0
70
450
575
5
1300
1 40
150
40
3 0
00
0
1500
100
3000
300
450
750
1 00
1 75
7
3
4
Sales & Order Processing
aximum
ermissible
tensile
force
:
Phone 1300 4 CABLES
nenclosed
S aced
7
11
144
1
3
4
7
11
15
RO
OFLEX – Round festoon cable
Selection and orderin data
umber of
cores
nominal
area
Power cables
Three core desi n with
rotective earth conductor
s lit into
mm
x
x
x
Control cables
us cables
1 0
Sales & Order Processing
Part o
x
x
x
/
/
/
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x C
x
x C
x
C
x C
x C
x x
C
x (2 x .5) C
5DG6
Phone 1300 4 CABLES
RO
OFLEX – Round festoon cable
Current ratin s are based on S/ ZS
ominal
conductor
diameter
ominal
cable
diameter
rox
net cable
wei ht
aximum
ermissible
tensile
force
:
nenclosed
S aced
mm
.1
.7
11.
mm
.
34.0
40.
k /km
1 00
540
3570
m
1575
50
3150
144
1
30
1.
1.
1.
1.
1.
.0
.0
.0
.0
.0
17.
1 .7
3.1
4.3
.1
1 .
.5
5.5
7.
.
440
15
05
30
10 0
5 0
5
1110
1330
1550
70
405
540
75
10
450
75
00
11 5
1350
0
0
0
0
0
7
7
7
7
7
1.3
0.
1.3
0.
1.3
1.3
0.
.0
1.
3.
.
.
37.4
1 .0
31.
5
50
1 50
1340
010
5 0
1540
0
0
0
135
70
1 0
3 0
Sales & Order Processing
Phone 1300 4 CABLES
1
1
1
1
1
1
1
1 1
RO
OFLEX C – FC O ER LL SCREE E
Shielded E C Festoon Power Cables
APPLICATION
For use on festoon systems, eg, on gantry cranes, hall gantry cranes, rack
material handling e uipment, transportation systems or machine tools,
in particular for applications where there is a danger of interference to
data transmission systems from power cables. The cables are used for
high mechanical stresses and fre uent bending, also suitable for use as a
flexible motor power supply cable.
DESIGN
The RONDOFLEX C
FC cable consists of electrolytic copper, thinned
finely stranded conductors. The insulation is a PROTOLON MS which
is a newly developed special compound based on high uality EPR
providing improved mechanical and electrical characteristics. The overall
braid screen is made of tinned copper wires with a surface coverage of
greather than 0 . The inner sheath is SBR, the black outer sheath is PCP
allowing it to remain flexible at sub zero temperatures and also withstand
extremely high ambients. The construction is in accordance with the
Australian Standards AS NZS 5000-1, AS31 1 and VDE certificate with
VDE Reg No. 0 .
CHEMICAL PARAMETERS
1
Weather resistance
Unrestricted use outdoors
and indoors, resistant to
ozone, UV and moisture
Water compatibility
and resistance to oil
Given and verified in long-term tests
Sales & Order Processing
Phone 1300 4 CABLES
RO
OFLEX C – FC O ER LL SCREE E
ELECTRICAL PARAMETERS
Rated voltage
Uo/U
Max permissible operating
voltage in AC systems
Uo/U
voltage in DC systems
Uo/U
AC test voltage
For connection on fre uency converters Umax
0. 1kV
0.7 1. kV
0. 1. kV
5kV over 5 min
0V
THERMAL PARAMETERS
Ambient temperature
Fully flexible operation
-35oC to 0oC
Fixed installation
-50oC to 0oC
Max permissible operating temperature of the conductor
0 oC
Short-circuit temperature of the conductor
50oC
CURRENT CARR ING CAPACIT
Current ratings are based on continuous operation at an ambient
temperature of 40 C. At other temperatures these values must be
converted using the following table.
MECHANICAL PARAMETERS
Tensile load
Torsional stresses
Minimum bending radii
Up to 15 N mm
No application
See min bending radii at start of
Corda flex SM chapterTravel speed
Gantry reeling operation
0 m min
Trolley festoon system
up to 40 m min, the travel
speed is determined by a number of factors and can thus
not be precisely defined. Influence factors are, eg, space
re uirement, cable weight, loop sag, number of the
festoon systems etc.
For speeds above 40 m min consult the manufacturer.
Sales & Order Processing
Phone 1300 4 CABLES
1 3
RO
OFLEX C – FC O ER LL SCREE E
CORE COLOUR IDENTIFICATION
Black, blue, brown with reen/yellow earth conductor.
Selection and orderin data
umber of
cores
nominal
cross section
mm
x
x
x
x
x
x
x
x
x
x
x
1 4
Part o
mm
x
x
x
x
x
x
x
x
Sales & Order Processing
Shield
cross section
diameter
ominal
conductor
of cable
mm
.0
10.7
1 .7
13.3
15.
1.4
4.
.
3 .
45.
53.3
.45
. 3
3. 0
5.7
.75
.05
. 0
11.50
14.00
15. 0
17. 0
Phone 1300 4 CABLES
RO
OFLEX C – FC O ER LL SCREE E
CORE ARRANGEMENT
Three main conductors laid-up 10 x D with protective-earth conductor
split into 3 in the outer filler
Current ratin s are based on S/ ZS
ominal
diameter
rox
net wei ht
mm
1 .3
1 .7
1.
3.7
.
30.
3 .5
4 .4
45.7
50.
5 .1
k /km
4 5
700
5
1150
1 10
1 0
30 0
4100
5040
5 00
7 0
Sales & Order Processing
aximum
ermissible
tensile
force
:
nenclosed
S aced
40
300
00
7 0
11 5
1575
50
3150
4 75
5400
750
Phone 1300 4 CABLES
3
4
7
11
144
1
30
75
3 7
375
1 5
RO
OFLEX C – FC O ER LL SCREE E
Selection and orderin data
umber of
cores
nominal
cross section
mm
x
x
x
x
x
x
x
x
x
X
1
x
x
x
x
x
x
Part o
X
Sales & Order Processing
Conductor
resistor
at oC
/km
4. 5
3.30
1. 1
1. 1
0.7
0.55
0.3
0. 7
0. 1
0.1
nductance
core/core
at
kH
Henry/km
550
530
510
4 0
450
430
410
3 0
375
3 0
Phone 1300 4 CABLES
RO
OFLEX C – FC O ER LL SCREE E
Current ratin s are based on S/ ZS
Ca acitance
:
Transfer im edance
core/shield
at kH
n Farrads/km
at
H
m /m
1 0
1 0
30
5
75
3 5
400
475
00
700
follows
follows
0.4
0.
0.
0.1
0.1
0.1
0.1
0.1
Sales & Order Processing
at
H
m /m
at
follows
follows
1.3
0.
0.4
0.4
0.
0.
0.
0.1
Phone 1300 4 CABLES
H
m /m
follows
follows
3.5
1.5
1.3
0.
0.7
0.5
0.4
0.3
1 7
RO
OFLEX CH
Hi h Flexible Cable for Ener y Chain Systems
APPLICATION
All chain systems e.g. container cranes, stacking cranes, indoor cranes,
material-handling e uipment . Specifically designed for outdoor energy
chain applications with long travel distances at high travel speeds. ey
benefits are reliability, abrasion resistance and a long lifetime.
DESIGN
The power and control conductors in RONDOFLEX CHAIN cables consist
of Class 5 finely stranded electrolytic copper. The earth conductors
consist of very finely stranded electrolytic copper exceeding Class 5.
The insulation compound is Protolon MS refer also DIN VDE 0 07
which is a high grade insulation compound based on EPR at least.
3GI3 with improved mechanical and electrical performance alternative
for control cables: ETFE. The inner sheath is a black special compound
based on EPR GM1b. The overall shield consists of a tinned copper wire
braided screen with greater than 0 coverage. The outer sheath is a
high grade compound based on EVA with excellent abrasion and aging
characteristics. Core identification is a light coloured compound with
black number prints, yellow-green earth.
CHEMICAL PARAMETERS
1
Weather resistance
Unrestricted use indoors
and outdoors, resistant to
ozone, UV and moisture.
Water compatibility
and resistance to oil
Given and verified in long-term tests
Sales & Order Processing
Phone 1300 4 CABLES
RO
OFLEX CH
ELECTRICAL PARAMETERS
Rated voltage
Max permissible operating
voltage in AC systems
voltage in DC systems
AC test voltage
Uo/U
0. 1kV
Uo/U
Uo/U
0.7 1. kV
0. 1. kV
3.5 kV over 5 min
THERMAL PARAMETERS
Ambient temperature
Fully flexible operation
-35oC to 0oC
Fixed installation
-50oC to 0oC
Max permissible operating temperature of the conductor
0 oC
Short-circuit temperature of the conductor
50oC
MECHANICAL PARAMETERS
Tensile load
Torsional stresses
Minimum bending radii
Travel speed
Trolley
Other
Up to 15 N mm
No application
See min bending radii at start of
Corda flex SM chapterTravel speed
As a guide up to 300 m min
as tested on factory test rig
As per all other recommended chain
application speeds
TRAVEL SPEED
Trolley
Other
As a guide up to 300 m min as tested on factory test rig.
As per all other recommended chain application speeds.
Sales & Order Processing
Phone 1300 4 CABLES
1
RO
OFLEX CH
CORE COLOUR INDENTIFICATION
Control and power conductors are light coloured with numbers printed in
black for easy indentification and include a reen/yellow earth conductor.
Selection and orderin data
umber of
cores
nominal
cross section
Power cable
sin le core
desi n
170
Part o
omial
conductor
diameter
mm
mm
x
x
x
x
x
x
x
x
x
x
5.7
7.1
.3
.
11.
13.
14.
17.
1 .0
.5
Sales & Order Processing
Phone 1300 4 CABLES
RO
OFLEX CH
Current ratin s are based on S/ ZS
ominal
cable
diameter
ominal
rox
net
cable
cable
wei ht
diameter
mm
kmm
/km
k /km
.7
11.
13.1
14.
1 .
0.1
1.
4.5
7.3
31.4
10
.7
11.
3 5
13.1
445
14.05
1 30
.
110.10
131. 0
1740
4.5
130
7.3
31.4
30
10 40
3 5 375
445 5 5
05 750
301050
11 014 5
13 01 00
1740 50
130 775
303 00
Sales & Order Processing
rox
aximum
net cable
ermissible
wei tensile
ht
force
aximum
nenclosed
ermissible
S aced
tensile
force
40
10
375
14
5 177
5
750 3
10503
14341
5
1 40
00
470
50
775
540
3 00
51
Phone 1300 4 CABLES
:
nenclosed
nenclosed
S aced
Touchin
10 7
14
11
177
144
13
30
3
341
75
40
3 7
470
375
540
4
511
51
171
RO
OFLEX CH
Selection and orderin data
umber of
cores
nominal
cross section
Part o
mm
17
Power cable
sin le core
desi n
screened
x
x
x
x
x
x
x
x
x
x
Power cable
/ – core
desi n
x
x
x
x
x
x
x
omial
conductor
diameter
mm
C
C
C
C
C
C
C
C
C
C
Sales & Order Processing
x
x
5.7
7.1
.3
.
11.
13.
14.
17.
1 .0
.5
/
/
.
3.
4.
5.
7.
.1
10.0
Phone 1300 4 CABLES
RO
OFLEX CH
Current ratin s are based on S/ ZS
:
ominal ominalrox
rox aximum aximum
nenclosed nenclosed
nenclosed
STouchin
aced
cable
cable
net cable net cable
ermissibleermissible
S aced
diameter diameter
wei ht wei ht tensile tensile
force
force
mm
mm
k /km
k /km
11.0
13.
14.
1 .7
1 .7
1.
3.
7.1
.3
33.4
11.03 0
13. 450
14. 555
1 .7745
1 .7
10 0
1.1330
3.15 0
7.1000
.3330
33.4
3130
3 0
450
555
745
10 0
1330
15 0
000
330
3130
40
375
5 5
750
1050
14 5
1 00
50
775
3 00
40 10
375 14
5 5 177
3
750
1050 3
14 5 341
1 00 40
50 470
775 540
3 00 51
10
5
14 114
177 141
3 17
3 5
341 71
40 3
470 37
540 4 7
51 514
13.7
15.
17.
1.0
7.4
.
33.0
13.73 5
15. 435
17. 50
1.0 0
7.4
15 0
.1770
33.0510
3 5
435
50
0
15 0
1770
510
40
3 0
00
0
1500
1575
50
40 3
3 0 4
00
0 7
1500 11
1575 144
50 1
3
4
Sales & Order Processing
34
43
1
7 1
11 10
144 135
1 170
Phone 1300 4 CABLES
173
RO
OFLEX CH
Selection and orderin data
umber of
cores
nominal
cross section
mm
174
Power cable
/ / – core
desi n overall
screened
x C
x C
x C
x C
x
x C
x
x C
x
x C
x
x C
x
x C
x C
Power cable
/ – core
desi n
x
x
x
x
Sales & Order Processing
Part o
omial
conductor
diameter
mm
1.
.
3.
4.
5.
7.
.1
10.0
11.
5.
.
3.
4.
5.
Phone 1300 4 CABLES
RO
OFLEX CH
Current ratin s are based on S/ ZS
ominal
cable
diameter
ominal
rox
net
cable
cable
diameter
wei ht
mm
kmm
/km
k /km
1 .3
1 .7
1 .0
0.7
1.4
7.3
30.1
3 .5
41.3
.7
13.30
1505
.7
1 50
.0
0.7
30
1070
1.4
17.3
10
30.10
30
3 .50
4100
41.3
1 10
.7
3 0 150
505 40
50 3 0
30 00
1070 7 0
1 1011 5
01575
30 0 50
41003150
1 101 00
150 7
40
3
3 0
4
00
7 07
11 11
5
1575
144
50
1
3150
30
1 007
7
3 34
4 43
1
71
1110
144
135
1 170
3014
71
17.7
1 .
0.7
3.
535
17.7
1535
.
50
0.7
13. 0
535 4 0
535 450
50 750
1 01 00
3
4 0
4
450
750
1 007
3 34
4 43
1
71
Sales & Order Processing
rox
aximum
aximum
nenclosed
net cable
ermissible ermissible
S aced
wei tensile
ht
tensile
force
force
:
nenclosed
nenclosed
STouchin
aced
Phone 1300 4 CABLES
175
RO
OFLEX CH
Selection and orderin data
umber of
cores
nominal
cross section
x
Control cable
x
17
x
omial
conductor
diameter
mm
mm
Control cable
overall screened
Part o
C
C
x
x
x
x
x
Sales & Order Processing
1.5
1.
1.5
1.5
1.
1.
1.
1.
Phone 1300 4 CABLES
RO
OFLEX CH
Current ratin s are based on S/ ZS
ominal
cable
diameter
ominal
rox
netcable
cable
diameter
wei ht
rox
aximum
netermissible
cable
weitensile
ht
force
aximum
nenclosed
ermissible
S aced
tensile
force
:
nenclosed
nenclosed
STouchin
aced
mm
k mm
/km
15.7
13.7
15.7
440
13.7
435
440 70
4351
700
1 7
10
7
1 .7
1 .1
1 .3
14.
17.
3.5
1
.7
305
1
.1
705
1 .3
0
14.
4 5
17.
7 0
3.5
1010
305 70
705540
0 3
4 5450
7 0 75
1010 00
700
5400
37
4507
757
007
10
10
7
7
7
7
Sales & Order Processing
k /km
Phone 1300 4 CABLES
177
RO
OFLEX CH
Selection and orderin data
umber of
cores
nominal
cross section
17
Fibre o tic cable
x
/
1 xG ,5 1 5
xE /
Bus cable
1x
x
4x
x
x
Sales & Order Processing
x0.5 C
x
C
x0.5 C
x
C
x1 C
Part o
5DG4
1
5DG4 --5DG4 7
5DG4
Phone 1300 4 CABLES
RO
OFLEX CH
Current ratin s are based on S/ ZS
ominal
Conductor
diameter
ominal
diameter
cable
rox
net cable
wei ht
mm
mm
k /km
NA
NA
NA
0.
0.
0.
0.
1.3
Sales & Order Processing
15
15
15
.0
0.0
0.
1.
7.
:
aximum
ermissible
tensile
force
0
0
0
500
500
500
135
5
05
730
11 0
15
0
0
0
1 0
Phone 1300 4 CABLES
17
PL
OFLEX
Flat festoon crane cables
APPLICATION
Festoon gantry cranes
Wharf & port facilities
Mine sites & cold stores
Container cranes
Timber & refuse cranes
Rubber tyred gantries
Trippers
Steelworks & ladle cranes
Suitable for submersible application
Flexible power and control cable, for use on festoon systems and
for connecting moveable parts of machine tools, material handling
e uipment, etc., associated with high mechanical stresses and fre uent
bending during operation and for bending in one plane only.
1 0
Sales & Order Processing
Phone 1300 4 CABLES
PL
OFLEX
DESIGN
PLANOFLEX cables consist of extra finely stranded copper conductors
with a short length of lay to provide a high degree of flexibility.
Up to 5mm class
conductors greater than 5mm , class 5 conductor.
PROTOLON elastomer R-EP- 0 insulation provides improved current
carrying capacities and the cable is sheathed overall with HD-PCP- 0
Polychloroprene which is oil resistant and flame retardant, remaining
flexible at sub-zero temperatures, and withstands high ambient
tempretures. Designed in accordance with the Australian Standards
AS 5000.1, AS NZS 5000-1, AS NZS 31 1 and AS NZS 300 .1.1: 017.
OPERATING TEMPERATURE
Ambient temperature
Fully flexible operation
Fixed installation
35 C to
50 C to
Maximum permissible conductor temperature
Maximum permissible short circuit temperature
0C
0C
0C
50 C
Minimum ambient temperature for optimum
fully flexible operation
-35 C
MINIMUM BENDING RADII
The recommended minimum bending radii is dependent on the cable
thickness and should be observed to ensure operating reliability.
Cables up to mm diameter thickness
Cables up to
x cable diameter
mm diameter thickness
Cables greater than
x cable diameter
mm diameter thickness
Sales & Order Processing
x cable diameters
Phone 1300 4 CABLES
1 1
PL
OFLEX
CURRENT CARR ING CAPACIT
Current ratings are based on continuous operation at an ambient
temperature of 40 C. At other temperatures these values must be
converted using the following table.
e ratin factors for varyin ambient tem eratures
Ambient temperature oC
C
15
Factor
1.
0
5
30
35
40
45
50
1. 0 1.15 1.10 1.05 1.00 0. 4 0.
55
0
5
70
75
0
0. 1 0.73 0. 5 0.57 0.47 0.34
TENSILE STRENGTH
The maximum allowable tensile stress is 15N mm .
This ensures no conductor damage will occur in operation.
VOLTAGE RATING
Rated voltage:
multicore control
power
AC test voltage
Uo/U
Uo/U
3 0 0V
0. 1kV
.5kV, 5 min
The cable is designated 300 500V in accordance with VDE IEC, and
compliant to the Australian Standard AS NZS 5000-1 for the stated voltage
ratings.
1
Sales & Order Processing
Phone 1300 4 CABLES
PL
OFLEX
SCREENED CONTROL DATA CORES
Individually screened and twisted screened pair constructions have been
developed to enable interference free data PLC transmission. Screens
consist of tinned copper wire braid with 5 coverage with an extruded
polymer skin to bond the screen to the insulation and enable greater
internal screen protection. Attenuation data for these screened cores at
various transmission rates is listed in tables . and . at the end of the
catalogue.
CORE COLOUR IDENTIFICATION
Control cables up to
incl. .5mm
black cores se uentially numbered,
including a reen/yellow earth
4 Core
blue, brown, black and reen/yellow
7 Core
black cores se uentially numbered,
including a reen/yellow earth core
NOTES
The 7 core design permits two three phase supplies to be incorporated
within a single cable, each circuit sharing the full size earth.
For the system design the length of cable re uired for a festoon
is approximately 10 on the total trolley length.
For large or fast moving systems the stronger power cables should
have a shorter loop depth than the lighter control cables. These types
of festoons must always be fitted with tow ropes to limit whiplash and
conductor stress on acceleration and braking.
Sales & Order Processing
Phone 1300 4 CABLES
1 3
PL
OFLEX
Selection and orderin data
umber of
cores x
conductor
si e
PL OFLEX
Control Cable
mm
x
x
x
x
x
x
x
x
x
x
x
x
1 4
Part o
ominal
diameter of
conductor
mm
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
.0
.0
.0
.0
.0
.0
.0
x
x
x
Sales & Order Processing
Phone 1300 4 CABLES
PL
OFLEX
Current ratin s are based on S/ ZS
ominal overall
cable dimension
Thickness x idth
rox
net cable
wei ht
mm
. x 17.0
5.7 x 15.
. x 17.0
5.7 x 5.
5.7 x .0
.4 x 37.0
.4 x 43.0
1 .5 x 53.0
k /km
1
171
14
7. x 0.3
7. x 1.5
7. x 33.
7. x 37.5
7. x 3 .5
7. x 5 .0
1 .0 x .0
Sales & Order Processing
ax
ermissile
tensile
force
:
nenclosed
S aced
3 5
455
550
1050
0
113
15
1 0
5
70
540
0
0
0
0
0
0
0
0
57
33
454
510
0
10
1730
150
1
3
300
375
450
00
7
7
7
7
7
7
7
Phone 1300 4 CABLES
1 5
PL
OFLEX
Selection and orderin data
umber of
cores x
conductor
si e
PL OFLEX
Power Cable
1
Part o
ominal
diameter of
conductor
mm
x
x
x
x
x
x
x
x
x
x
mm
.
3.5
4.5
5.
.
.1
.7
11.
13.1
15.0
x
x
x
x
.
3.5
4.5
5.
Sales & Order Processing
Phone 1300 4 CABLES
PL
OFLEX
Current ratin s are based on S/ ZS
ominal overall
cable dimension
Thickness x idth
rox
net cable
wei ht
ax
ermissile
tensile
force
mm
.7 x 4.5
.4 x 7.0
11.0 x 3 .3
13.0 x 3 .0
14. x 4 .
17.0 x 54.0
1 . x .
.3 x 7 .0
5.0 x 1.
5. x 1.
k /km
40
510
770
11 0
15 0
100
30
3 10
51 0
110
40
3 0
00
0
1500
100
3000
40 0
5700
7 00
. x 30.0
.4 x 35.5
10. x 40.
1 .4 x 4 .4
510
40
0
1370
300
450
750
1 00
Sales & Order Processing
:
nenclosed
S aced
Phone 1300 4 CABLES
3
4
7
11
144
1
30
75
3 7
3
4
7
1 7
PL
OFLEX
Selection and orderin data
umber of
cores x
conductor
si e
mm
PL OFLEX
Core Cable
x
x
x
x
x
x
Controled
Cables with
individually
shielded cores
x
c
1
x
x
x
Part o
ominal
diameter of
conductor
mm
.
3.5
4.5
5.
.
.1
c
x
1.3
1.3
c
c
c
c
1.5
1.5
1.5
indicates individually screened cores or twisted screened pairs
Sales & Order Processing
Phone 1300 4 CABLES
PL
OFLEX
Current ratin s are based on S/ ZS
ominal overall
cable dimension
Thickness x idth
rox
net cable
wei ht
ax
ermissile
tensile
force
:
nenclosed
S aced
mm
k /km
.7 x 40.0
.4 x 44.
11.5 x 5 .3
13.5 x 7.
1 .0 x 0.5
17.5 x 1.
7 0
10
1370
1 0
730
3 0
4 0
30
1050
1 0
5
3 75
7
11
144
5.7 x 1 .
. x4 .
150
53
1 0
1 0
1
1
7. x 1 .0
7. x 3 .5
7. x 54.0
50
510
0
0
1 0
70
Sales & Order Processing
Phone 1300 4 CABLES
3
4
0
0
0
1
PL
OFLEX
Selection and orderin data
umber of
cores x
conductor
si e
Part o
mm
us cables
Power cables
with individual
screens
1 0
x
x
x
x
x
x
x
x
x
x
x
x
x
ominal
diameter of
conductor
mm
x
x
x
c
c
Sales & Order Processing
c
c
c
c
c
c
c
c
c
c
1.3
.0
1.3
c
5DG5 880
5DG5 48
5DG5 485
5DG5 486
5DG5 487
5DG5 488
5DG5 489
5DG5 490
5DG5 491
5DG5 492
1.5
.
3.5
4.5
5.
.
.1
.7
11.
13.1
Phone 1300 4 CABLES
PL
OFLEX
Current ratin s are based on S/ ZS
ominal overall
cable dimension
Thickness x idth
rox
net cable
wei ht
ax
ermissile
tensile
force
mm
k /km
1 .0 x 35.1
15. x 5.0
11.4 x 5 .0
3
1 00
1100
1 0
450
10
7.5 x 1 .0
.7 x 7.
10.3 x 30.3
1 .5 x 37.5
13. x 41.7
15. x 4 .
17. x 55.4
0.5 x 4.0
. x 71.
5. x 1.4
50
550
5
10 0
13 0
1 0
5 0
35 0
4 30
5 50
0
40
3 0
00
0
1500
100
3000
4 00
5700
Sales & Order Processing
:
nenclosed
S aced
Phone 1300 4 CABLES
1
7
1
0
3
4
7
11
144
1
30
75
1 1
OPTOFLEX
Flexible rubber sheathed fibre o tic cable
APPLICATION
For optical signal and data transmission in open-pit mining applications,
for use on material handling e uipment and for fixed installation
alongside conveyor belts including mobile conveyor belts .
DESIGN
The fibres are enclosed in buffering tube filled with an EFTE natural
coloured compound type: 7 I1. The fibres and buffering tube are colour
coded for identification of the fibre type. Core arrangement of the six
buffering tubes is one layer, specially laid-up around a GF supporting
element GF
Glass fibre reinforced plastic . The core arrangement is
covered by a special braid consisting of evlar threads in a longitudinal
lay to increase tensile-strength covering approx. 0 of the surface. The
orange outer sheath consists of a 5GM5 PCP compound.
FIBRE-OPTICS
The fibre elements are available in the following constructions
50 1 5 Micron
.5 1 5 Micron
E 1 5 Micron
Graded index fibre
Graded index fibre
Mono mode fibre
The inner core diameter of the fibres: 50 m,
.5 m or
m,
Diameter over cladding: 1 5 m. Diameter over coating: 50 m.
1
Sales & Order Processing
Phone 1300 4 CABLES
OPTOFLEX
CHEMICAL PARAMETERS
Weather resistance
Unrestricted use indoors and outdoors,
resistant to ozone, UV and moisture.
ATTENUATION DATA
Ty e
OPTOFLEX M LWL
Ty e desi nation
x ... x ... 1 5 Micron
rovals/ standards Based on DIN VDE 0
lication
refer also to DIN
VDE 0
Part 3
Transmission data
of the fibre
Fibre
ttenuation
at wavelen th
nm
andwidth at
radedindex
50 1 5
ttenuation at
wavelen th
nm
ttenuation at
wavelen th
, MSHASC 1
1, FDDI, ...
For optical signal and data transmission in
opencast mining applications, for use on material
handling e uipment and for laying alongside
conveyor belts including shiftable conveyor belts
,
radedindex
51 5
E 1 5
, dB km
3,3 dB km
0, dB km
0, dB km
nm > 400 MHz
umerical a erture
0,4 dB km
0,3 dB km
nm
andwidth
at
nm
onomode
> 400 MHz
>1 00 MHz
> 00 MHz
0, 00
0, 75
0,0
0,0
0,14
0,0
is ersion value
at
nm
<3,5 ps nm km
is ersion value
at
nm
<1
Sales & Order Processing
Phone 1300 4 CABLES
ps nm km
1 3
OPTOFLEX
THERMAL PARAMETERS
Ambient temperature
Fully flexible operation
Fixed installation
-30oC to
-40oC to
0 oC
0 oC
MECHANICAL PARAMETERS
Tensile load
Torsional stresses
Minimum bending radius
Max. 000 N
Max. 100 m
50mm
Selection and orderin data
umber of
fibres
fibre ty e
Part o
aximum
overall
diameter
ulti ode
x
/
x
/
x
/
x
x
x
/
/
/
ono ode
xE /
xE /
xE /
xE /
1 4
Sales & Order Processing
endin
Fibre
Fibre
radius attenuation attenuation
for fixed
on at
on at
installation
nm
nm
mm
mm
d b/km
d /km
10
10
10
50
50
50
.
.
.
0.
0.
0.
10
10
10
50
50
50
3.3
3.3
3.3
0.
0.
0.
10
10
10
10
50
50
50
50
-
0.4
0.4
0.4
0.4
Phone 1300 4 CABLES
OPTOFLEX
APPROVALS STANDARDS
Based on DIN VDE 0
, MSHA-SC 1 -1,
0
, Part 3 . Additional mechanical tests
pressure test, reversed bending test, roller
test, water compatibility according to HD
Fibre
attenuation
at
nm
umerical
a erature
and
width at
nm
d /km
H
FDDI, refer also to DIN VDE
Tensile load test, transverse
bending test, torsional stress
.1
rox
net wei ht
aximum
ermissible
tensile
force
k /km
-
0,
0,
0,
- 0,0
- 0,0
- 0,0
>1 00
>1 00
>1 00
100
100
100
000
000
000
-
0, 75
0, 75
0, 75
- 0,0
- 0,0
- 0,0
> 00
> 00
> 00
100
100
100
000
000
000
-
100
100
100
100
000
000
000
000
0.3
0.3
0.3
0.3
-
Sales & Order Processing
Phone 1300 4 CABLES
1 5
OPTOFLEX F O
Fibre o tic reelin and festoon cable
APPLICATION
Flexible fibre optic cable for signal and data transmission on cranes and
material handling e uipment suitable for cable handling systems, such
as reels, festoon systems, cable tenders, etc. High data rates at a large
bandwidth have absolute immunity to electromagnetic interference.
DESIGN
The fibres are enclosed in a buffering tube filled with an EFTE natural
coloured compound type: 7 I1. For identification the fibres and buffering
tube are colour coded for identification of the fibre type The six buffering
tubes are specially laid-up in one layer around a GF supporting element
GF
Glass fibre reinforced plastic . The core arrangement is covered by
a special braid consisting of polyester threads covering approx. 0 of the
surface. The black outer sheath consists of a 5GM5 PCP compound with a
wall thickness of . mm.
FIBRE-OPTICS
The fibre elements are available in the following constructions
50 1 5 Micron
.5 1 5 Micron
E 1 5 Micron
Graded index fibre
Graded index fibre
Mono mode fibre
The inner core diameter of the fibres: 50 m,
.5 m or
m,
Diameter over cladding: 1 5 m. Diameter over coating: 50 m.
CHEMICAL PARAMETERS
Resistance to oil
Given to DIN VDE 0473, Part 11- -1 Para.10
Weather resistance
Unrestricted use indoors and outdoors, resistant
to ozone, UV and moisture.
1
Sales & Order Processing
Phone 1300 4 CABLES
OPTOFLEX F O
ATTENUATION DATA
Transmission data
of the fibreo tics
radedindex fibre radedindex fibre
50 1 5
.5 1 5
ax attenuation at
wavelen th
nm
. dB km
3.3 dB km
ax attenuation at
wavelen th
nm
0. dB km
0. dB km
ax attenuation at
wavelen th
nm
andwidth at
andwidth at
nm
0.4 dB km
0.3dB km
> 400 MHz
> 400 MHz
nm > 1 00 MHz
umerical a erture
onomode fibre
E 1 5
0. 00
> 00 MHz
0. 00
0. 75 0.0
0.14 0.0
Chromatic dis ersion
at
nm
<3.5 ps nm km
Chromatic dis ersion
at
nm
<3.5 ps nm km
THERMAL PARAMETERS
Ambient temperature
Fully flexible operation
Fixed installation
- 0oC to
-40oC to
0 oC
0 oC
MECHANICAL PARAMETERS
Tensile load
Torsional stresses
Minimum bending radius fixed
installation and festoon system.
On reels and cable tenders.
Minimum distance with S-type
directional changes
D cable diameter
Sales & Order Processing
Max. 500 N
Max. 50 m
1 5 mm
50 mm
0xD
Phone 1300 4 CABLES
1 7
OPTOFLEX F O
TRAVEL SPEED
Gantry reeling operation
Trolley festoon systems
Hoist
Up to 1 0 m min no random
wound reel, cylindrical reel
Up to 40 m min
festoon, cable tender
No application.
Selection and orderin data
umber of
fibres
fibre ty e
ulti
ode
G50 1 5 micron
G .5 1 5 micron
5DG 004
5DG 00
1 G50 1 5 micron
1 G .5 1 5 micron
5DG 03
5DG 035
1 G50 1 5 micron
1 G .5 1 5 micron
5DG 014
5DG 01
ono
ode
E 1 5 micron
1 E 1 5 micron
1 E 1 5 micron
1
Part o
Sales & Order Processing
5DG 0 3
5DG 037
5DG 010
Phone 1300 4 CABLES
OPTOFLEX F O
APPROVALS STANDARDS
Based on FDDI, ISO IEC 314 Part 3, DIN VDE 0
Additional tests
, MSHA-SC 1
-1
Bending and reversed bending test.
inimum
overall
diameter
aximum
overall
diameter
rox
net
wei ht
mm
mm
k /km
14.
14.
1 .
1 .
0
0
500
500
14.
14.
1 .
1 .
0
0
500
500
14.
14.
1 .
1 .
0
0
500
500
14.
14.
14.
1 .
1 .
1 .
0
0
0
500
500
500
Sales & Order Processing
Phone 1300 4 CABLES
aximum
ermissible
tensile
force
1
SPRE
ERFLEX – S
reader asket Cable
Container crane s reader cables
APPLICATION
Container crane spreaders
Timber cranes
Mobile booms
Feeder cable for loadlifting e uipment, e.g. spreader with high
mechanical stress in gravityfed collector basket operation.
Cable must be laid into the basket in a counterclockwise direction.
Detailed installation instructions available upon re uest.
DESIGN
This advanced cable design is used for vertical free-fall operation in
outdoor marine environments that re uire cable self coiling and uncoiling
in a collector basket. This design allows for a heavy construction which
greatly improves the coiling performance while giving a small cable
diameter, reducing the wind effect on the cable.
Extra finely stranded copper conductors are insulated with special
EPR compound. Conductors are grouped in bundles around lead
beaded weight element cords. The bundles are textile taped and
laid up around the central supporting element that consists of multiple
lead beaded cords with a EVLAR reinforcing braid. Additional lead
beaded weight element cords and textile fillers complete the conductor
assembly. A black polyurethane sheath which is resistant to oil,
grease, abrasion, and cold temperature is extruded overall.
The cable should not be used for applications employing force
guiding devices such as reeler, guide rollers or sheaves.
Optimal identification as a result of black insulation with lightprinted numbers, protective earth conductor green/ yellow.
00
Sales & Order Processing
Phone 1300 4 CABLES
SPRE
ERFLEX – S
reader asket Cable
OPERATING TEMPERATURE
Ambient temperature
Fully flexible operation
Fixed installation
Maximum permissible conductor temperature
Maximum permissible short circuit temperature
-40 C to
-50 C to
0C
0C
0C
50 C
CURRENT CARR ING CAPACIT
Current ratings are based on continuous operation at an ambient
temperature of 40oC. At other temperatures these values must be
converted using the following table.
C
Factor
15
1.
0
5
30
35
40
45
50
1. 0 1.15 1.10 1.05 1.00 0. 4 0.
55
0
5
70
75
0
0. 1 0.73 0. 5 0.57 0.47 0.34
VOLTAGE RATING
The cable is designated 00 1000V in accordance with VDE IEC.
Rated Voltage:
Uo/U
0. 1kV
Maximum operating voltages in:
3 phase AC operation
Uo/U
0.7 1. kV
DC operation
Uo/U
0. 1. kV
AC test voltage
3.5kV 5 min
OPERATING SPEEDS
SPREADERFLEX is suitable for hoist speeds up to 1 0 m per minute.
SUSPENSION LENGTH
The EVLAR braided reinforcement messenger is rated to provide
a safety factor of five when the cable is suspended vertically for
50 metres.
Note: Installation instructions are available on re uest
CORE COLOUR IDENTIFICATION
All control cores are black, se uentially numbered and include a
yellow earth core.
Sales & Order Processing
Phone 1300 4 CABLES
reen/
01
SPRE
ERFLEX – S
reader asket Cable
Selection and orderin data
o of cores x
conductor si e
Part o
Conductor
diameter
mm
mm
Control cables
with inter ated
fibre o tics
x
x
x
x
x
Control cables
x
x
x
x
x
x
x
x
Control cables
with bus element
0
x
x
x
Sales & Order Processing
x
x
x
x
x
L
L
L
L
L
L
L
L
L
L
5DE5 75
5DE5 756
5DE5 58
5DE5
5DE5 767
97
25
98
88
90
60
67
68
1.5
.0
.0
.0
.0
.0
.0
.5
5DE5 54
5DE5 61
5DE5 57
.0
.0
.0
5DE5
5DE5
5DE5
5DE5
5DE5
5DE5
5DE5
5DE5
x x
x x
x x
c
c
c
.0
.0
.0
.4
.0
Phone 1300 4 CABLES
SPRE
ominal
rox
cable
net wei ht
diameter
mm
k /km
37.1
3 .5
3 .0
4 .
4 .
300
3 0
30 0
4150
34 0
3 .4
.
3 .
35.
3 .
4 .
47.
1 .
1 0
1 00
010
330
30 0
34 0
34 0
750
33.1
43.
43.
0 0
3100
3700
Sales & Order Processing
ERFLEX – S
reader asket Cable
Ex osed
to Sun
13
Phone 1300 4 CABLES
03
SECT O
04
Sales & Order Processing
Phone 1300 4 CABLES
H
H OLT
E REEL
C
LES
PROTO O T XH
P
E
PROTO O T
P
E
SR
P
E
P
E
P
E
P
E
PROTOLO
PROTOLO
S
S
LE CORE H
T PE
H OLT
Sales & Order Processing
E FLEX
Phone 1300 4 CABLES
05
PROTO O T XH
– Rubber Sheathed Flexible Cable
Extra heavy duty flexible minin cables
APPLICATION
Above ground mining of coal, iron ore and uranium
uarries
Construction & heavy industry
Drills, pumps & cutters
Conveyors
Suitable for submersible application
The cables are suitable for fixed installation and flexible operation as
power supply cables to motors, distribution boards, etc., for underground
mining applications, for tunnel building applications, for opencast mining
applications, for use in uarries and similar applications.
DESIGN
PROTOMONT heavy duty cables combine flexibility with toughness to
provide long service life in aggressive operating conditions.
Finely stranded tinned copper conductors are rope laid to form a flexible
construction. R-EP- 0 elastomer insulation offers a high insulation
resistance and excellent current carrying capacity. Each power core has
a concentric screen of tinned copper wires and the entire conductor
assembly is bound together with a textile tape. Both the elastomer
inner sheath and heavy duty PCP outer sheath protect the cable from
mechanical damage. Control cores, when re uired, are laid up in the
three interstices outside the screens.
0
Sales & Order Processing
Phone 1300 4 CABLES
PROTO O T XH
– Rubber Sheathed Flexible Cable
OPERATING TEMPERATURES
Ambient temperature
Fully flexible operation
Fixed installation
Maximum permissible conductor temperature
Maximum permissible short circuit temperature
5 C to
40 C to
0C
0C
0C
50 C
MINIMUM BENDING RADII
The following minimum recommended bending radii should be observed
to ensure operating reliability.
For fixed installation 4 x cable diameter
When freely flexing 5 x cable diameter
CURRENT CARR ING CAPACIT
Current ratings are based on a continuous operating ambient temperature
of 40oC. At other temperatures these values must be converted using the
following table.
C
15
Factor
1.
0
5
30
35
40
45
50
1. 0 1.15 1.10 1.05 1.00 0. 4 0.
55
0
5
70
75
0
0. 1 0.73 0. 5 0.57 0.47 0.34
Accordance with AS NZS 300 .1.1. 017.
TENSILE STRENGTH
The maximum allowable tensile stress on the conductors is 15N mm . This
ensures no conductor damage will occur in operation.
VOLTAGE RATING
Rated Voltage:
Uo/U
Maximum operating voltages in:
3 phase AC operation
Uo/U
DC operation
Uo/U
AC test voltage
Sales & Order Processing
0. 1kV
0.7 1. kV
0. 1. kV
3kV 5 min
Phone 1300 4 CABLES
07
PROTO O T XH
– Rubber Sheathed Flexible Cable
CORE COLOUR IDENTIFICATION
3 core :
Pilots :
5 core :
blue, brown & black
blue, brown & black
black, blue, black, brown, black
CABLE DESCRIPTION
Protomont has a particular description to detail its construction fully.
eg., 3 x 5 3 x 1 3E indicates 3 power cores each
5 mm and 3 split earth screens one over each power core
totaling 1 mm .
3 x .5 indicates 3 insulated control cores.
Conductor Reactance
si e
at H
0
m edance
at
C
nductance
Ca acitance
mm
Ω/km
Ω/km
mH/km
F/km
4
10
0.10 0
0.1030
0.0 3
.310
4.310
.440
0. 0
0. 70
0.370
0.3 0
0.440
0.4 0
1
5
35
0.0 7
0.0 71
0.0 3
1.540
0. 5
0.707
0. 50
0. 50
0. 40
0.570
0. 00
0. 0
50
70
5
0.0 3
0.0 00
0.07
0.4 3
0.34
0. 4
0. 40
0. 30
0. 30
0.7 0
0. 40
0. 0
1 0
150
1 5
0.0774
0.0775
0.0771
0. 07
0.1 7
0.13
0. 30
0. 30
0. 30
0. 0
1.110
1.1 0
40
300
0.07 4
0.07 1
0.10
0.0
0.
0.
1.33
1.44
Sales & Order Processing
5
3
Phone 1300 4 CABLES
PROTO O T XH
– Rubber Sheathed Flexible Cable
ES
Finely stranded tinned
copper conductor
PROTOLON insulation
Textile tape
and con-centric
protective earth
conductor
Textile tape
Inner sheath
PROTFIRM
outer sheath
– Protomont
screened Power Cores
Finely stranded tinned
copper conductor
PROTOLON insulation
Textile serving
Control conductor
Textile tape
Distributed con-centric
protective earth
conductor
Inner sheath
– Protomont screened Power Cores
includin
control cores
Sales & Order Processing
PROTFIRM
outer sheath
Phone 1300 4 CABLES
0
PROTO O T XH
– Rubber Sheathed Flexible Cable
Selection and orderin data
o of cores
conductor si e
PROTO O T
ntinned
Screened
Power Cores
PROTO O T
Control Cores
Overall Screened
10
mm
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x /
x /
x
x
x
x
x
x
x
x
x
x
x
Sales & Order Processing
C
E
E
/
/
/
/
/
/
/
Part o
/ E
/ E
E
E
E
E
E
E
E
/ E
/ E
/ E
L
Phone 1300 4 CABLES
PROTO O T XH
– Rubber Sheathed Flexible Cable
Current ratin s are based on S/ ZS
:
ominal
ominal
roxrox Current carryin
ominalo o
ominal ominal
ominal
of of
strands
cable
strands conductor
conductor cable
cable
cable
ca acity
and
strand
touchin
and
strand diameter
diameter diameter
diameter wei
weiht ht freenenclosed
diameter
uidance
in air S aced
a surface
diameter
uidance
mm
mm
3030
x 0.
x 0.5 5
5050
x 0.
x 0.5 5
5 5x 0.30
x 0.30
4 x40.30
x 0.30
0 x00.40
x 0.40
1 1 x 0.40
x 0.40
1 1 x 0.40
x 0.40
7 7x 0.40
x 0.40
3 3 x 0.40
x 0.40
5454x 0.40
x 0.40
7 74 x40.40
x 0.40
x 0.40
x 0.40
115
115x 0.40
x 0.40
140
140x 0.40
x 0.40
3030
x 0.
x 0.5 5
mm
mm
1. 1.
.1 .1
. .
3. 3.
4. 4.
5.35.3
. .
7. 7.
.3 .3
10.10.
1 1. .
14.14.
15.15.
17.5
17.5
mm
mm
13.3
13.3
14.4
14.4
17.1
17.1
1 1.4 .4
1.31.3
4. 4.
. .
31.31.
3 3.0 .0
4 4.1 .1
47.0
47.0
53.53.
5 5. .
4. 4.
1. 1.
1 1.3 .3
Sales & Order Processing
k k/km
/km
5050
345
345
4 4
5 50 0
751
751
1100
1100
15155 5
1 13535
7 75 5
37375 5
47475 5
5 50505
7 77575
0 05 5
1 1
0
7
0
7
1
3
4
3
4
7
11
144
1
30
75
3 7
375
4
7
11
144
1
30
75
3 7
375
4
34
43
1
1
10
135
170
14
5
303
34
3
0
0
1
Phone 1300 4 CABLES
11
PROTO O T XH
– Rubber Sheathed Flexible Cable
Selection and orderin data
o of cores
conductor si e
Part o
mm
PROTO O T
ntinned
Screened
Power Cores
includin
Control Cores
PROTO O T
Tinned
Screened
Power Cores
includin
Control Cores
1
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x / E
x / E
x /
x /
x /
x /
x /
x /
x /
x
x
x
/ E
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x / E
x / E
x /
x /
x /
x /
x /
x /
x /
x
x
x
/ E
Sales & Order Processing
E
E
E
E
E
E
E
x
x
/ E
/ E
/ E
E
E
E
E
E
E
E
/ E
/ E
/ E
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
ST
ST
x
x
x
ST
ST
ST
ST
ST
ST
ST
ST
ST
ST
ST
ST
ST
ST
ST
ST
ST
ST
ST
ST
ST
ST
ST
ST
Phone 1300 4 CABLES
PROTO O T XH
– Rubber Sheathed Flexible Cable
Current ratin s are based on S/ ZS
:
ominal
o oConductor
rox rox Current
ominal
Conductorominal
ominal
Current carryin
carryin
of strands
ca acity
acity
of strands diameter
diametercable
cable cable
cable
ca
andand
strand
diameter
ht ht free nenclosed
touchin
strand uidance
uidance
diameterwei wei
diameter
value
in airS aced
a surface
diameter maxmax
value
mmmm
mmmm
mmmm
k /km
k /km
50 x50
0. x50. 5
5 x50.30
x 0.30
4 x 0.30
4 x 0.30
0 x 0.40
0 x 0.40
1 1x 0.40
x 0.40
1 1x 0.40
x 0.40
73 x73
0.40
x 0.40
3 3x 0.40
x 0.40
54 54
x 0.40
x 0.40
7 47x 0.40
4 x 0.40
x 0.40
x 0.40
115115
x 0.40
x 0.40
140140
x 0.40
x 0.40
.1 .1
. .
3. 3.
4. 4.
5.3 5.3
. .
7. 7.
.3 .3
10. 10.
1 .1 .
14. 14.
15. 15.
17.517.5
1 .11 .1
1 .1 .
1 .41 .4
3.1 3.1
4. 4.
. .
31. 31.
3 .03 .0
4 .14 .1
47.047.0
53. 53.
5 .5 .
4. 4.
510510
55 55
34 34
1175
1175
1 40
1 40
010010
00 00
3 00
3 00
4 00
4 00
5 0
5 0
7350
7350
100100
50 x50
0. x50. 5
5 x50.30
x 0.30
4 x 0.30
4 x 0.30
0 x 0.40
0 x 0.40
1 1x 0.40
x 0.40
1 1x 0.40
x 0.40
73 x73
0.40
x 0.40
3 3x 0.40
x 0.40
54 54
x 0.40
x 0.40
7 47x 0.40
4 x 0.40
x 0.40
x 0.40
115115
x 0.40
x 0.40
140140
x 0.40
x 0.40
.1 .1
. .
3. 3.
4. 4.
5.3 5.3
. .
7. 7.
.3 .3
10. 10.
1 .1 .
14. 14.
15. 15.
17.517.5
1 .01 .0
1 .1 .
0.5 0.5
4.5 4.5
.0 .0
3 .03 .0
3 .03 .0
4 .04 .0
45.545.5
5 .05 .0
57.557.5
3.5 3.5
.5 .5
5 05 0
00 00
70 70
1010
1010
1 0
1 0
17 0
17 0
300300
3 00
3 00
4010
4010
5100
5100
510510
7 00
7 00
400400
Sales & Order Processing
7
3
4
7
3
4
7 7
11 11
144144
1 1
30 30
75 75
3 73 7
375375
4 4
3
4
7
3
4
7
7 7
11 11
144144
1 1
30 30
75 75
3 73 7
375375
4 4
Phone 1300 4 CABLES
34
43
1
1
10
135
170
14
5
303
34
3
34
43
1
1
10
135
170
14
5
303
34
3
13
PROTO O T
Extra heavy duty semi conductive screened cable
for minin a lications includin su ly cable for
under round cuttin machines and um in
14
Sales & Order Processing
Phone 1300 4 CABLES
PROTO O T
APPLICATION
The 41.1 cable is specifically engineered for the Australian mining
industry and manufactured in accordance with AS 1 0 . It is an extra
heavy duty semi conductive screened cable for mining applications
including supply cable for underground cutting machines and pumping
DESIGN
The Protomont 41.1 cable is for aggressive environments in mining
where high mechanical stresses occur from reeling and trailing. A semi
conductive cradle separator encapsulates the central pilot core and
interstitial earth conductors. The semi conductive layer ensuring a high
conductivity low resistance earth circuit. The conductors consist of very
finely stranded tinned copper wires, rope laid to maximise flexibility.
The power cores have an inner semi-conductive layer around their
conductors. A reinforced polyester braid is embedded between the inner
and outer sheaths forming a vulcanised bond protecting against the
effects of torsional forces during operation. The specially compounded
CPE outer sheath resists damage from hard and abrasive surfaces
protecting the cable from mechanical damage.
OPERATING TEMPERATURE
Maximum permissible operating temperature
at conductor
Maximum permissible short circuit temperature
at conductor
Minimum permissible temperatures
when in motion
when stationary
Maximum permissible water temperature
Sales & Order Processing
Phone 1300 4 CABLES
0 C
50 C
max. 5 s
- 5 C
-40 C
40 C
15
PROTO O T
CURRENT CARR ING CAPACIT
Current ratings are based on continuous operation at an ambient
temperature of 40 C. At other temperatures these values must be
converted using the following table.
C
15
Factor
1.
0
5
30
35
40
45
50
1. 0 1.15 1.10 1.05 1.00 0. 4 0.
55
0
5
70
75
0
0. 1 0.73 0. 5 0.57 0.47 0.34
The values are valid for permanent operation with DC or AC with 50 up to
0 Hz. Touching a surface, two or three cores loaded, multi-core cables all
cores loaded.
VOLTAGE RATING
Rated voltage:
Uo/U
Maximum operating voltages in:
3 phase AC operation
Uo/U
DC operation
Uo/U
AC test voltage
1.1kV
1.1 1.1kV
0. 1. kV
3kV
MINIMUM BENDING RADII
The following minimum bending radii should be observed to ensure
operating reliability.
For fixed installation 4 x cable diameter
When freely flexing 5 x cable diameter
TENSILE STRENGTH
The maximum allowable tensile stress is 15N mm . This ensures no
conductor damage will occur in operation.
CORE COLOUR IDENTIFICATION
Power core
Central pilot
Semi conductive earth
1
Sales & Order Processing
Red, White & Blue
Grey
Black
Phone 1300 4 CABLES
PROTO O T
E FEATURES AND BENEFITS
esi ned for ustralia s extreme minin conditions
Specifically engineered product derived from extensive
research and development to maximise the installations
performance and reliability.
Extensive ndustry nowled e
Experience & knowledge derived from decades of heavy
involvement in the Global and Australian mining markets. Our
factory specialises in both underground and open cut cables
uality Control
Exceptional uality is achieved through stringent
control and continuous improvement processes.
uality
Exce tional Flexibility
Constructed with premium grade very finely stranded copper
wire. Short length of lay to maximise flexibility ensuring a user
friendly product.
Com act Robust Construction
Exceptionally tough. Our specifically designed CPE outer
sheath resists damage from tearing, notching & abrasion
yet provides extreme flexibility. Reinforced polyester braid
embedded between the inner and outer CPE sheaths protects
against the effects of torsional forces during operation.
Return on nvestment
Don t risk expensive cable downtime.
Specify reliability. Specify Siemens 41.1
Sales & Order Processing
Phone 1300 4 CABLES
17
PROTO O T
Selection and orderin data
o of cores
and nominal
conductor si e
Part o
mm
PROTOMONT
41.1
1
3x
3 x 10
3x1
3x 5
3 x 35
3 x 3 3E pilot
3 x 5 3E pilot
3 x 3E pilot
3 x13 3E pilot
3 x1 3E pilot
3 x 50
3 x 70
3x 5
3x1 0
3 x 150
3x1 5
3 x 40
3 x 300
3 x 5 3E pilot
3 x 35 3E pilot
3 x 50 3E pilot
3 x 70 3E pilot
3 x 70 3E pilot
3 x 5 3E pilot
3 x 1 0 3E pilot
3 x 150 3E pilot
Sales & Order Processing
5DM
5DM
5DM
5DM
5DM
5DM
5DM
5DM
5DM
5DM
5DM
5DM
5DM
Phone 1300 4 CABLES
0
1
13
14
01
15
0
1
17
1
1
PROTO O T
Current ratin s are based on S/ ZS
ominal o
of strands
and strand
diameter
ominal
cable
diameter
rox
cable
wei ht
mm
mm
kg km
4 x 0.30
0 x 0.40
1 x 0.40
1 x 0.40
304 x 0.30
3 x 0.40
54 x 0.40
7 4 x 0.40
x 0.40
115 x 0.40
140 x 0.40
1
x 0.40
145 x 0.50
31
3
34
35
3
4
40
47
5
57
3
1130
1030
1 00
0
1450
1 30
1100
0
7 0
3530
4500
5 00
7000
150
770
1 750
1 7
Sales & Order Processing
74
:
nenclosed
S aced
Phone 1300 4 CABLES
A
44
77
11
11
144
144
1
30
75
3 7
375
4
511
1
SR
Twisted air data si nal and control cables for
minin installations
APPLICATION
Along conveyor routes
On board data cabling
Stackers & reclaimers
Freely flexing non reeling conditions
PLC, data & still video transmission
Control, signalling and bus cables with the necessary transmission
characteristics used for electric and electronic e uipment, such as for
measured value and process data processing and automation units in
opencast mining applications. Suitable for laying alongside conveyor belts
and on material handling e uipment.
DESIGN
MINING MSR cables consist of finely stranded copper conductors laid up
to provide a flexible design. High grade Polyethylene insulation offers
improved capacitance values. The cores are twisted in pairs with alternate
length of lay to minimise cross talk, they exhibit excellent transmission
characteristics even at high data transmission rates.
An overall copper braid screen between the inner and outer sheath
provides protection against the external interferences of EMI, RFI and
high voltage fields.
The elastomer inner and outer sheath offers high mechanical strength,
is UV stabilised and moisture resistant.
0
Sales & Order Processing
Phone 1300 4 CABLES
SR
OPERATING TEMPERATURES
Ambient temperature
Fully flexible operation
Fixed installation
Maximum permissible conductor temperature
Maximum permissible short circuit temperature
- 5 C to
-40 C to
0C
0C
0C
150 C
MINIMUM BENDING RADII
The following minimum recommended bending radii should be observed
to ensure operating reliability
For fixed installations
When freely flexing
4 x cable diameter
5 x cable diameter
CURRENT CARR ING CAPACIT
Current ratings are based on continuous operation at an ambient
temperature of 40oC. At other temperatures these values must be
converted using the following factors.
C
15
Factor
1.
0
5
30
35
40
45
50
1. 0 1.15 1.10 1.05 1.00 0. 4 0.
55
0
5
70
75
0
0. 1 0.73 0. 5 0.57 0.47 0.34
TENSILE STRENGTH
The maximum allowable tensile stress is 15N mm .
This ensures no conductor damage will occur in operation.
VOLTAGE RATING
Rated voltage:
Maximum operating voltages:
AC test voltage
50 50V
350V Peak
1.5kV 3 min
TRANSMISSION DATA
Attenuation:
Capacitance:
Sales & Order Processing
1dB km at 00 Hz
3dB km at 100kHz
5 nF km max at 00 Hz
Phone 1300 4 CABLES
1
SR
CORE COLOUR IDENTIFICATION
All cores are black and se uentially numbered.
NOTE:
Mining MSR is also available with twisted pairs
and uads with a flexible steel wire armour.
PE insulated with a PVC inner and outer sheath,
this design is sub ect to manufacture.
Selection and orderin data
o of airs x
Conductor si e
Part o
mm
x
x
x
x
mm
x
x
x
x
ominal o
of strands and
strand diameter
3
3
3
3
mm
x 0.
x 0.
x 0.
x 0.
0
0
0
0
ominal
conductor
diameter
mm
1.5
1.5
1.5
1.5
Other conductor sizes and core numbers are available sub ect to manufacture.
Sales & Order Processing
Phone 1300 4 CABLES
SR
ominal
cable
diameter
mm
1 .0
17.3
1.4
.
rox
ominal
cable net
wei ht
cable
diameter
kgmm
km
1 45
.0
17.3
4 0
1.4
0
.
1030
nenclosed
nenclosed
rox
nenclosed
S aced
cable
net wei ht Touchin
S aced
A
kg km
1 45
1 4 0
1
0
11030
A
15
15
15
15
Current ratin s are based on S/ ZS
Sales & Order Processing
Phone 1300 4 CABLES
A
1
1
1
1
:
3
PROTOLO
Hi h volta e reelin and trailin cables
Reeler without
uides
PROTOLON
M
PROTOLON SM -R
PROTOLON SB
-
M
Main field of application Suitable
4
Reeler with lane
an le deflection
M
M
PROTOLON SM
PROTOLON ST
Reeler with
roller uides
Sales & Order Processing
M
-
-
M
M
-
-
Not designed for this application
Phone 1300 4 CABLES
PROTOLO
APPLICATION
PROTOLON reeling and trailing cables are available in various types of
constructions are specifically designed to withstand the forces of reeling
and forced guidance systems on today s mobile e uipment.
A range of designs are available to suit all applications including stackers,
reclaimers,shiploders,cranes, shovels, dredges, elctric drills and draglines.
DESIGN
Protolon cables are suitable for voltages 3.3 3.3kV to 33 33kV and are
designed in accordance with the Australian Mining Standard AS NZS
0 .
A complete catalogue on Siemens Protolon is available detailing all
constructions, their application and design.
Trailin and
dra lines
Fixed installation
Festoon Systems
-
M
M
-
-
M
-
-
-
-
-
Sales & Order Processing
Phone 1300 4 CABLES
5
PROTOLO
Sales & Order Processing
Phone 1300 4 CABLES
PROTOLO
PROTOLON N for stackers and reclaimers, shiploaders, tripper cars,
stockpilers and festoons for medium mechanical stresses.
PROTOLON SM
for high speed,tensile stress applications
characterised by dynamic load peaks eg., braided screen high mount
container cranes, hoisting e uipment, mining machines.
Note: Latest generation compounds allowing for reduced OD.
PROTOLON SM-R incorporating integrated fibre optics for high
speed, high volume data transfer, voice video and digital drive
control. This eliminates the need for a separate control reeler.
PROTOLON Single Core designed for voltages up to
kV for power
supply interconnections, transformer drop cable, mobile sustations,
over head service line connections and H.V switchboards.
PROTOLON SB dragline cable with extra heavy duty sheath and
copper wire core screens to withstand the agressive operating
conditions of open cut mining.
Sales & Order Processing
Phone 1300 4 CABLES
7
Protolon S
Ty e
Trailin Cable
Hi h volta e trailin cable
APPLICATION
PROTOLON SB Type 450 high voltage trailing cable is designed for power
supply to large mining machines operating at voltages up to 33 33kV.
The cable is constructed to withstand the harsh operating conditions of
open-cut mining of coal and iron ore, uarries and tunnel boring such
as rough terrain, tensile stresses associated with draglines, rock falls and
compressive forces from trucks etc. Typical applications include draglines,
umbo drills, excavators and electric shovels.
DESIGN
The Protolon insulation provides high electrical characteristics. The
Semi Conductive Insulation together with the braided screen controls
the Electric Field and helps to prevent partial discharge , improving the
longevity of the cable. This in turn maintains the High Electrical insulation
characteristics of this cable.
The Open Mesh Tape surrounding the cable together with the outer Extra
Heavy Duty XHD- 0-PCP provides the Necessary Reinforcement of which
Siemens cables are renowned for.
The Copper wire Screens are in accordance with AS 0 : 000 with the
Mechanical Electrical properties in which abrasion and chaffing stresses
are to be expected in the trailing operation.
The cables has been tested over and above the re uirements under
Australian standards with the test results recorded well above the
minimum in order to prove the cable s resistance to high mechanical
re uirements extending the longevity of the cable. It s characteristics
remain even after extremely high mechanical stresses when other cable
designs have already failed.
Sales & Order Processing
Phone 1300 4 CABLES
Protolon S
Sales & Order Processing
Ty e
Trailin Cable
Phone 1300 4 CABLES
Protolon S
Ty e
Trailin Cable
OPERATING TEMPERATURE
30
Maximum permissible operating temperature
at conductor
Maximum permissible short circuit temperature
at conductor
Minimum permissible temperatures
when in motion
when stationary
Minimum permissible ambient
Sales & Order Processing
0 C
50 C
max. 5 s
- 0 C
-40 C
-45 C
Phone 1300 4 CABLES
Protolon S
Ty e
Trailin Cable
CURRENT CARR ING CAPACIT
Current ratings are based on continuous operation at an ambient
temperature of 40 C. At other temperatures these values must be
converted using the following table.
C
Factor
15
1.
0
5
30
35
40
45
50
1. 0 1.15 1.10 1.05 1.00 0. 4 0.
Sales & Order Processing
55
0
5
70
75
0
0. 1 0.73 0. 5 0.57 0.47 0.34
Phone 1300 4 CABLES
31
Protolon S
Ty e
Trailin Cables
Selection and orderin data
o of cores
and nominal
cross section
mm
PROTOLON (SB)
Earth core
total si e
s lit into
Pilot
core
mm
mm
1
1
25
35
50
70
70
95
120
150
3
3
1
1
25
35
35
50
60
75
5
5
5
35
50
70
70
5
1 0
10
10
10
1
5
35
35
50
0
mme ri
3x25 + 3x 3 1 3 ON
3x35 + 3x 3 1 3 ON
3x50 + 3x 1 3 5 3 ON
3x70 + 3x 1 3 35 3 ON
3x 5 + 3x 5 3 50 3 ON
3x1 0 + 3x 35 3 70 3 ON
3x150 + 3x 35 3 70 3 ON
3x1 5 + 3x 50 3 5 3 ON
3x 40 + 3x 0 3 1 0 3 ON
3x300 + 3x 75 3 150 3 ON
PROTOLO
S
3x 5
3x35
3x50
3x70
3x 5
3x1 0
3x150
3x1 5
3x 40
x 5
x 5
x 5
x35
x50
x70
x70
x 5
x1 0
/
k
1x10ST
1x10ST
1x10ST
1x1 ST
1x 5ST
1x35ST
1x35ST
1x50ST
1x 0ST
Current ratings are based on AS NZS 300 .1.1: 00 .
NOTE: For other cable sizes please discuss with Siemens.
3
Sales & Order Processing
Phone 1300 4 CABLES
Protolon S
Ty e
Trailin Cable
Selection and orderin data
o of cores
and nominal
cross section
mm
PROTOLO
S
3x 5
3x35
3x50
3x70
3x 5
3x1 0
3x150
3x1 5
3x 40
x 5
x 5
x 5
x35
x50
x70
x70
x 5
x1 0
PROTOLO
S
3x 5
3x35
3x50
3x70
3x 5
3x1 0
3x150
3x1 5
3x 40
x 5
x 5
x 5
x35
x50
x70
x70
x 5
x1 0
/
Pilot
core
mm
mm
5
5
5
35
50
70
70
5
1 0
10
10
10
1
5
35
35
50
0
5
5
5
35
50
70
70
5
1 0
10
10
10
1
5
35
35
50
0
k
1x10ST
1x10ST
1x10ST
1x1 ST
1x 5ST
1x35ST
1x35ST
1x50ST
1x 0ST
/
Earth core
total si e
s lit into
k
1x10ST
1x10ST
1x10ST
1x1 ST
1x 5ST
1x35ST
1x35ST
1x50ST
1x 0ST
Current ratings are based on AS NZS 300 .1.1: 017.
NOTE: For other cable sizes please discuss with Siemens.
Sales & Order Processing
Phone 1300 4 CABLES
33
Pr
l
Lumen – The lluminatin
inin Cable
A luminescent mining cable
Protolon-LUMEN
Application
The Protolon-LUMEN is intended as trailing
cable for the power supply to large mobile
equipment in mines, such as shovels and
draglines. Especially intended for application
where, to guarantee the safety of personnel
and equipment, the cable must be visible in
the dark.
MAIN FEATURES
Brightly self-luminous
in dark areas
Exceptional cold resistance down to -50 °C
Excellent impact and abrasion resistant
Resistant to oil, ozone and moisture
The transparent polyurethane outer sheath,
combined with the use of active illuminating
element, allows the cable illu-mination also
when not energized.
The extremely robust sheath has excellent
resistance against impact, abrasion and
tearing, and also suitable for fully flexible
operation down to -50 °C.
34
Sales & Order Processing
Phone 1300 4 CABLES
Pr
l
Lumen – The lluminatin
inin Cable
MAIN FEATURES
Brightly self-luminous
in dark areas
Exceptional cold resistance
down to - 50 °C
Excellent impact and
abrasion resistant
Resistant to oil, ozonePhone 1300 4 CABLES
and moisture
Sales & Order Processing
35
S
LE CORE H
H OLT
E FLEX
Flexible hi h volta e cable for hi h mechanical stresses
APPLICATION
Power supply cubicle interconnections
Transformer dropper cable
Mobile substations
Pumps and motors
Overhead line connections
High voltage switchboards
Suitable for . kV, 11kV and kV applications
DESIGN
Finely stranded tinned copper conductors laid up with a short length of
lay to provide a flexible and robust conductor assembly. The PROTOLON
R-EP- 0 insulation provides high electrical characteristics and is
manufactured using a triple extrusion process together with the semiconductive EPR conductor and insulation screen. The semi-conductive
screening combined with the overall braided copper wire screen controls
the electric field and prevents partial discharge. The overall copper wire
braid screen is in accordance with AS
0 . The flame retardant heavy
duty XHD- 0-PCP sheath has a high resistance to abrasion, tearing,
lubricants, chemicals and weathering. The PROTOLON sheath is coloured
red for high voltage designation.
OPERATING TEMPERATURE
3
Minimum permissible ambient temperature fixed
Minimum permissible ambient temperature flexing
Maximum permissible conductor temperature
Maximum permissible short circuit temperature
Sales & Order Processing
Phone 1300 4 CABLES
- 5
-40
0
50
C
C
C
C
S
LE CORE H
H OLT
E FLEX
CURRENT CARR ING CAPACIT
Current ratings are based on continuous operation at an ambient
temperature of 40 C. At other temperatures these values must be
converted using the following table.
C
15
Factor
1.
0
5
30
35
40
45
50
1. 0 1.15 1.10 1.05 1.00 0. 4 0.
55
0
5
70
75
0
0. 1 0.73 0. 5 0.57 0.47 0.34
VOLTAGE RATINGS
Rated voltage
AC test voltage
Rated voltage
AC test voltage
10kV
1
0kV
Uo/U
Uo/U
. 1 kV
17 kV
13. 4 kV
kV
MINIMUM BENDING RADII
The following minimum bending radii should be observed to ensure
operating reliability where d cable O.D.
For fixed installation
When freely flexing
Sales & Order Processing
x cable O.D
10 x cable O.D
Phone 1300 4 CABLES
3
S
LE CORE H
umber of cores
and conductor
cross section
H OLT
E FLEX
Part o
ominal
diameter
conductor
mm
mm
Selection and orderin data – /
1 x 5 5 ON
1 x 35 1 ON
1 x 50 1 ON
1 x 70 1 ON
1 x 5 1 ON
1 x 1 0 1 ON
1 x 150 5 ON
1 x 1 5 5 ON
1 x 40 5 ON
5D
5D
5D
5D
5D
5D
5D
5D
5D
Selection and orderin data –
1 x 5 1 ON
1 x 35 1 ON
1 x 50 1 ON
1 x 70 1 ON
1 x 5 1 ON
1 x 1 0 1 ON
1 x 150 5 ON
1 x 1 5 5 ON
1 x 40 5 ON
1 x 300 5 ON
x
/
O
3
5D
5D
5D
5D
5D
5D
5D
5D
5D
5D
Sales & Order Processing
k flex
4 113
4 114
4 115
4 11
4 117
4 11
41 0
41 1
41
55
55 4
55
55
5 571
5 573
5 575
5 577
55 0
55 1
.
7.
.3
10.
1 .
14.
15.
17.5
0.
/
k flex
.
7.
.3
10.
1 .
14.
15.
17.5
0.
.3
5.7
Phone 1300 4 CABLES
S
LE CORE H
ominal
outer
diameter
rox et
wei ht
H OLT
aximum
ermissible
tensile
force
E FLEX
Unenclosed
nenclosed
e
Touchin
mm
kg km
N
A
.4
3.1
4.
7.1
.
31.5
33.3
3 .
3 .
0
0
1140
1410
1 0
010
400
40
34 0
375
5 5
750
1050
14 5
1 00
50
775
3 00
114
14
141
177
17
2 5
71
1
3
7
37
4 7
1
514
.
.0
.1
3 .3
34.0
35.7
3 .5
40.1
43.1
4 .
50.1
1100
1 30
1430
17 0
030
3 0
30
3170
3 10
4730
5 0
375
5 5
750
1050
14 5
1 00
50
770
3 00
4500
000
114
14
141
177
17
2 5
71
1
3
37
7
4 7
514
1
5 1
7
70
Current ratin s are based on S/ ZS
Sales & Order Processing
Phone 1300 4 CABLES
:
3
S
LE CORE H
umber of cores
and conductor
cross section
H OLT
E FLEX
Part o
ominal
diameter
conductor
mm
mm
Selection and orderin data –
1x1 1
1x 51
1 x 35 1
1 x 50 1
1 x 70 1
1x 51
1x1 01
ON
ON
ON
ON
ON
ON
ON
5D
5D
5D
5D
5D
5D
5D
Selection and orderin data –
1 x 1 5 5 ON
1 x 300 5 ON
5D
5D
/
k flex
54
543
544
545
54
547
54
5.3
.
7.
.3
10.
1 .
14.
/
k flex
555
557
17.5
.3
Selection and orderin data – FELTOFLEX /
1 x 50 1
ON
1 x 70 1
ON
00747
0074 3
.3
11.
Selection and orderin data – FELTOFLEX
1 x 35 1
1 x 70 1
1x 51
40
ON
ON
ON
00747
0074 5
0074 53
Sales & Order Processing
/
7.7
11.
1 .
Phone 1300 4 CABLES
S
LE CORE H
ominal
outer
diameter
rox et
wei ht
H OLT
aximum
ermissible
tensile
force
E FLEX
Unenclosed
e
mm
kg km
N
A
4.0
5.5
.
.1
.
3 .7
34.3
00
1040
1170
13 0
1 0
1 0
40
40
375
5 5
750
1050
14 5
1 00
1
14
177
43.
50.1
3440
47 0
775
4500
1 .7
0.5
1 0
1530
750
1050
3
3
1.3
4.7
.5
13 0
1 0
1 0
5 5
1050
14 5
177
3
341
Current ratin s are based on S/ ZS
Sales & Order Processing
Phone 1300 4 CABLES
1
7
4
:
41
SECT O
42
Sales & Order Processing
Phone 1300 4 CABLES
TECH
TECH
C L
T
C LT
FOR
LES
L E
S PPORT FOR ERT C LL S SPE
CHE
C L RES ST
OLT
FOR
E C
P
E
LES P
E
P
E
P
E
P
E
P
E
P
E
CE
E ROP
R
ER T
H Z R O S RE S
FOR P R LLEL CO
ECT O
LOSS R
Sales & Order Processing
L E
Phone 1300 4 CABLES
4
TECH
C LT
LES
FOR
L E
MOTOR CURRENTS
The Line Amps per phase are approxiamte and for standard AC induction
motors assuming a Power Factor of 0. and Efficiency of 0. .
Power
k
44
Horse ower
HP
0.75
1.1
1.5
.
3.0
4.0
5.5
7.5
11
15
1 .5
1.0
1.5
.0
.
4.0
5.3
7.3
10
15
0
5
30
37
45
55
75
0
110
13
150
1 0
1 5
00
0
50
315
355
400
450
500
40
4
0
73
100
1 0
147
17
00
13
47
7
3
333
4 0
473
533
00
7
Sales & Order Processing
Full load current
Line m s
1.
.
3.4
5.0
.5
.0
11
15
3
3
5
7
1 5
15
1
55
5
75
310
3 5
3 0
410
5 0
5 0
50
730
00
Phone 1300 4 CABLES
TECH
C LT
LES
FOR
L E
THREE PHASE FORMULAE
kW
Line Amps x Line Volts x 1.73 x P.F
1000
kVA
Line Amps x Line Volts x 1.73
kW
kVA x P.F Power Factor
1000
ELECTRIC MOTORS
Power Output
kW Output
Power Input x Efficiency
kW Input x Efficiency
kW Output
1.73 x Line Volts x Line Amps x P.F x Efficiency
kVA Input
1.73 x Line Volts x Line Amps
1000
1000
Line Current
Input
Line Current
Input
1000 x kW Output
Line Volts x 1.73 x P.F x Efficiency
1000 x kVA Input
Line Volts x 1.73
Sales & Order Processing
Phone 1300 4 CABLES
45
TECH
C LT
LES
FOR
L E
Permissible short circuit tem erature and the ros ective
fault level for cables and their insulation
Based on the final permissible short circuit temperature of a fault
duration of 1 sec, the values for calculating the prospective fault are listed
below.
nsulation
C
Permissible rated
o eratin
tem erature
Permissible short
circuit
tem erature
C
Silicone
1 0
350
PVC
75
1 0
EPR
Untinned
conductor
0
50
Tinned
conductor
0
00
1 5
50
Tinned
conductor
-
00
Soldered
oint
-
1 0
EVA
Table
4
Sales & Order Processing
Phone 1300 4 CABLES
TECH
C LT
LES
FOR
L E
Conductor tem erature at the be innin of the short
circuit in C
J thr for
13
4
13
5
14
7
3
sec in /mm
153 1 0 1
1
5
173 17
1
1 7 1 1 1
10
117 1 4 131 13
143 14
154 15
1
135 141 147 153 15
1
1
135 143 14
154 15
10
11
13
74
7
Sales & Order Processing
01
1
1
1 5 170 17
1 5 170 17
141 147 153 15
100 107 115 1
1
13
Phone 1300 4 CABLES
143
4
FOR
L
For fault level
thr
of a cable
I thr
J thr x conductor size in mm
Example:
A 4 x 5mm EPR CSP fully loaded UNTINNED and
therefore having a continuous conductor
operating temperature of 0oC
I thr
143 x 5
3.5 kA 1 second
For fault durations up to 5 sec or below 1 sec the following e uation is applicable
example is for 0. sec fault .
3.5 I 1
I 1s x
I thz
1 sec
0. sec
CABLE SUSPENSION
The maximum free suspension height in metres for reeling cables that must be
vertically suspended shall be calculated utilising the following.This formula
protects the copper conductors from deformation past their elastic limit.
Conductor deformation leads to cork screws and possible core breakages.
Height
C x CSA x N
Wx . 1
C
CSA
N
W
Number of Conductors in the cable
Conductor Cross Section in mm
Max. Tensile limit in N mm of the cable
i.e. Cordaflex SM Page 4 Mechanical Parameters
Tensile load: up to 30N mm
Cable Weight in kg mtr
Example: Cordaflex SM 5DH3 1 1 3x35 3x1 3
3 x 35 x 30
3150
.1 x . 1
1.1
4
Sales & Order Processing
14 . 5 mtrs
maximum
suspension
height
Phone 1300 4 CABLES
S PPORT FOR ERT C LL S SPE
E C
LES
The anchoring of cables is best achieved with a stress relief drum. The
open ended construction facilitates installation and replacement while
affording better stress relief and acket protection than cable grips. At
least 1 cable turns should be wound around the drum. Refer to the
minimum Bending Radii data for each cable type to determine the stress
relief drum diameter.
Su
ested stress relief drum desi n
Connection Point
Single
Clamp
Stress Relief
Drum
Fixed
Mounting
Cable
Sales & Order Processing
Phone 1300 4 CABLES
4
CHE
C L RES ST
Chemical
PCP
k Flex
eo rene
Acetic acid
Benzene
Bitumous tar
Bleach NaCLO
Coke oven gas
Diesel oil
Ethylene glycol
Gasoline
Hydraulic oil
Hydrochloric acid 1
Hydrogen sulphide
erosene
Methanol
Methyl ethyl keton
Nitric acid 10
Phosphoric acid 0
Picric acid 10
Potassium chloride
Sodium hydroxide 5
Sulphuric acid 50
Transformer oil
Trichlorethylene
Vegetable oils & fats
UV resistance
Ozone resistance
Water resistance
Tear & notch resistance
Low temp. flexibility
Abrasion resistance
P
F
G
VG
VG
F
VG
G
VG
E
E
G
E
G
G
VG
E
E
E
E
G
P
VG
E
VG
E
VG
E
VG
CE OF
FFERE T C
PCP
CSP/CPE
Planoflex
Protolon S
Cordaflex S
Protomont
Rondoflex
eo rene
P
F
G
VG
VG
F
VG
G
VG
E
E
G
E
G
G
VG
E
E
E
E
VG
P
VG
E
VG
E
E
VG
VG-E
Ozoflex
Hy alon
F
F
G
VG
VG
VG
VG
G
VG
E
VG
G
E
G
E
E
E
E
E
E
G
P
VG
E
VG
E
G
VG
VG
LES
CPE
inin
SR
Chlorinated
Polyethylene
F
F
G
VG
VG
VG
VG
G
VG
E
E
G
E
G
E
E
E
E
E
E
VG
P
VG
E
VG
VG
VG
G
G-VG
Table
E Excellent
VG Very Good
G Good
The results tabled are generic for each particular sheath compound and should be used as such. For a
more exact evaluation, the chemical concentration, duration of attack, temperature and contact
contamination should be known.
50
Sales & Order Processing
Phone 1300 4 CABLES
SHE TH
P
EPR
S readerflex
Hydrofirm
Polyurethane
Ethylene
Pro ylene
P
P
P
E
VG
F
E
F
P
P
E
F
E
E
E
E
VG
E
E
E
F
P
VG
E
E
E
F-G
E
G
F
P
G-VG
F
VG
VG
F
E
E
F
P
VG
F
G
F
G
F
E
P
P
E
F-P
E
E
E
F
E
E
E
E
E
Ethylvinyl
cetate
F
P
P
P
G
G
F
G
VG
F
G
G
P
P
P
P
F
E
P
P
G
P
G
VG
E
G
F
G
VG
TER
S
P CP EPR
Sinotherm
Protoflex
Pendantflex
Silicone
Polyvinyl
Chloride
P
F
G
VG
VG
VG
G
F
VG
VG
VG
F
G
P
VG
E
E
E
G
VG
VG
P
VG
G
E
G
VG
G
VG
VG
P
F
VG
F
P
E
P
E
P
P
P
E
P
P
E
P
E
P
P
P
P
E
VG
VG
E
P
E
P
LS
F Fair
P Poor
PCP Polychloroprene Neoprene CSP Chlorosulphonated Polyethylene Hypalon
CPE Chlorinated Polyethylene EPR Ethylene Propylene Rubber EVA Ethyl vinyl Acetate
PVC Polyvinyl Chloride
Sales & Order Processing
Phone 1300 4 CABLES
51
FOR
L
FORMULA 1 ACTUAL VOLTS
Vd
where
Vd
L
I
mV Am
L x I x mV Am
1000
volt drop in volts
route length of cable in metres
current to be carried in Amps
millivolt per ampere metre
With this method the drop in voltage in volts is given and shall not exceed
5 of the supply voltage, i.e., 5 of 415V
0.75V.
FORMULA
1000 x Vd
LxI
mV A.m value Vc
where
Vc
Vd
L
I
millivolts per Ampere metre
volt drop in volts
route length of cable in metres
current to be carried in Amps
With this method the millivolts per ampere metre is given and the appropriate
conductor size shall be selected from Three Phase Voltage Drop multicore
cables and single core in the following pages Table 40 and 4 . The
conductor size selected shall be nearest to, but not exceed the formula result,
e.g.,
415V, 3 phase installation,
load demand is 55A,
100m length: OZOFLEX
Result:
3.77mV A.m
4 x 10mm
To convert single-phase voltage drop V A.m values to three-phase values,
multiply the single-phase values by 0.
. To convert three-phase voltage
drop V A.m values to single-phase values, multiply the three-phase values
by 1.155
52
Sales & Order Processing
Phone 1300 4 CABLES
VOLT DROP
In accordance with AS 3000 the permissible volt drop from the point
of the connection is 5 of the supply voltage. The following tables and
formula should be used to satisfy volt drop limitations.
Three Phase olta e ro – Sin le Core Cables in Trefoil
Conductor
si e
mm
1.0
1.5
.5
4
10
1
5
35
50
70
5
1 0
150
1 5
40
300
400
500
30
Table
ax
40.3
5.
14.1
.77
5.
3.4
. 0
1.40
1.01
0.757
0.537
0.40
0.33
0. 4
0. 45
0. 11
0.1 1
0.175
0.1 5
0.155
S/ ZS
Three hase volta e dro at H m / m
Conductor tem erature C
C
f
0. 45
0. 0
0.1 5
0.1
0.150
0.13
ax
4 .5
7.3
14.
. 4
.1
3. 7
.31
1.47
1.07
0.7 5
0.5 3
0.4 0
0.345
0. 5
0. 53
0. 1
0.1 5
0.17
0.1
0.15
C
f
0. 53
0. 14
0.1 0
0.1
0.153
0.140
ax
44.7
.
15.
.71
.4
3.
.43
1.54
1.1
0. 34
0.5
0.43
0.35
0.305
0. 1
0. 1
0.1
0.1 1
0.1
0.157
C
f
0. 0
0.1 5
0.173
0.15
0.14
ax
4 .
30.0
1 .4
10.
. 1
4.05
.55
1.
1.17
0. 7
0. 15
0.457
0.373
0.31
0.
0. 7
0. 0
0.1 3
0.170
0.15
C
f
0.
0.1
0.17
0.15
0.144
:
Sales & Order Processing
Phone 1300 4 CABLES
5
Three hase volta e dro – multicore cables
Conductor
si e
mm
1.0
1.5
.5
4
10
1
5
35
50
70
5
1 0
150
1 5
40
300
400
500
Table
ax
40.3
5.
14.1
.77
5.
3.4
.1
1.3
1.01
0.751
0.530
0.3 4
0.3 3
0. 74
0. 34
0.1
0.17
0.1
0.15
S/ ZS
Three hase volta e dro at H m / m
Conductor tem erature C
C
f
0.1
0.175
0.157
0.143
ax
4 .5
7.3
14.
. 4
.1
3. 7
.31
1.47
1.0
0.7 0
0.55
0.413
0.337
0. 5
0. 4
0. 04
0.1 0
0.1 5
0.154
C
f
0. 01
0.17
0.15
0.13
ax
44.7
.
15.
.71
.4
3.
.43
1.54
1.11
0.
0.5 3
0.431
0.351
0.
0. 51
0. 10
0.1
0.1
0.15
C
f
0. 10
0.1 5
0.1 4
0.14
ax
4 .
30.0
1 .4
10.
. 0
4.05
.55
1. 1
1.17
0.
0. 0
0.450
0.3
0.307
0. 5
0. 1
0.1 0
0.171
0.15
C
f
0. 1
0.1
0.1 7
0.151
:
NOTE: The values in the tables are taken from AS NZS
300 .1.1: 17 and based on cables operating at maximum
conductor temperature. For lightly loaded cables the standard also
permits determination of the appropriate Vd in such cases and
therefore the tables list reduced conductor temperatures.
54
Sales & Order Processing
Phone 1300 4 CABLES
R
O
S STE S
TR S C LL S FE
H Z R O S RE S
x Denotes acceptable use
Not applicable to coal mining areas
Ty e of wirin system
Zone
Cables in metallic conduit and fittings complying
with AS NZS 053.1 and AS NZS 053.7 and the
appropriate protection techni ue for the area in
which they are to be installed
Zone
X
Served MIMS
X
X
X
X
Thermoplastic, thermosetting or elastomeric
sheathed unarmoured
Thermoplastic, thermosetting or elastomeric
sheathed with armouring or braiding designed
for mechanical protection
Zone
X
X
Cables in rigid and corrugated, non-metallic
conduit, minimum light duty, complying with
AS NZS 053.1, AS NZS 053. and AS NZS 053.5
X
X
Metal sheathed, served and armoured
X
X
Flexible cords and cables in accordance with
Clause 3.11.1
X
X
Metal sheathed, served and unarmoured
X
Flexible steel conduit with non-metallic serving
to AS NZS 053.1 and and AS NZS 053.
X
Trunking, ducts, pipes or trenches installed to meet
the re uirements of Clause 3. .5
X
X
Flexible conduit assemblies complying with the
relevant re uirements of AS 3 0. or
AS NZS 007 .1
X
X
This wiring system may be installed in a Zone 0 area, if provided with
additional protection to counter the harmful environmental effects
detailed in clause 3. .4. This table, extracted from the Hazardous
Location Standard AS 3 1.1, nominates the allowable cable types for
each zone classification.
Sales & Order Processing
Phone 1300 4 CABLES
55
ER T
FOR P R LLEL CO
ECT O
The following factors should be applied to conductors connected in
parallel for the various methods of installation.
Table taken from AS 300 .1.
17
rran ement of cables
1.
.
3.
4.
5.
.
S/ ZS
Bunched in air
1.00
0. 7
0.75
0.7
0.70
Bunched on a surface or
enclosed in conduit or
ducting
1.00
0. 0
0.70
0. 5
0. 0
Single
layer on
wall or floor
Touching
1.00
0. 5
0.7
0.75
0.73
Spaced
1.00
0. 4
0. 0
0. 0
0. 0
Single
layer under
ceiling
Touching
0. 5
0. 1
0.7
0.
0.
Spaced
0. 5
0. 5
0. 5
0. 5
0. 5
:
e ratin factors for bunched circuits
NOTE: De-rating is necessary for the purpose of thermal dissipation.
If sufficient clearance from ad acent conductors cables is
allowed for then no de-rating is necessary. To avoid de-rating
a minimum clearance of x cable O.D for horizontal, and
4 x cable O.D for vertical installation in air are given
in AS NZS 300 .1.1: 017.
5
Sales & Order Processing
Phone 1300 4 CABLES
e ratin factors
o of circuits/cables in arallel
0. 7
-
-
-
-
-
-
-
-
0.57
0.54
0.5
0.50
0.4
0.45
0.43
0.41
0.3
0.7
0.7
0.71
0.70
0.70
0.70
0.70
0.70
0.70 0.70
0. 0
0. 0
0. 0
0. 0
0. 0
0. 0
0. 0
0. 0
0. 0 0. 0
0. 4
0. 3
0.
0. 1
0. 1
0. 1
0. 1
0. 1
0. 1 0. 1
0. 5
0. 5
0. 5
0. 5
0. 5
0. 5
0. 5
0. 5
0. 5 0. 5
0.3
Spaced in the above table indicates a clearance of 1 x cable
O.D between ad acent cables.
Where cables concerned are not the same size,
the spacing will be based on the largest cable diameter
in the ad acent groups.
Sales & Order Processing
Phone 1300 4 CABLES
5
TTE
TO
T FOR COR
FLEX
ndividually screened conductors
Fre uency
H
ttenuation data
for individually
screened
conductors
300
00
1 00
400
4 00
00
1 00
3 400
4 000
57 00
115 00
153 00
Line attenuation
d /km
m edance
Z
0. 5
1.
1.7
.3
3.
4.
5.0
.0
.3
.5
.0
.5
00
150
110
0
0
50
40
3
35
35
35
35
Twisted screened airs
ttenuation data
for twisted
screened air
conductors
5
Fre uency
H
300
00
1 00
400
4 00
00
1 00
3 400
4 000
57 00
115 00
153 00
Sales & Order Processing
Line attenuation
d /km
0.4
0. 0
0. 0
1.0
1.3
1.5
.0
.
3.3
3.5
5.5
5.7
m edance
Z
50
00
150
130
100
0
5
0
7
75
70
70
Phone 1300 4 CABLES
PL
Ca acitance
nF/km
00.
00.0
00.0
1 .
1 .
1 .0
1 .
1 .0
1 7.
1 7.
1 7.4
1 7.
Ca acitance
nF/km
10 .
101.4
100.
.
.
.1
7.
7.
7.0
.
.4
5.
Sales & Order Processing
OFLEX SCREE E CORES
nductance
mH/km
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
Resistance
Ω/km
5
5
5
5
5
5
5
51
4
4
3
35
nductance
mH/km
0.
0.
0.
0. 7
0.
0. 5
0. 1
0.5
0.54
0.5
0.47
0.4
50
50
50
50
50
50
50
5
54
55
3
7
Resistance
/km
Phone 1300 4 CABLES
30
3
4
5
5
7
5
C RES ST
CE OF FLEX LE C
Conductor
si e
mm
0.5
0.75
1.0
1.5
.5
4
10
5
35
50
70
5
1 0
150
1 5
40
300
400
500
LES
Single core
Conductor tem erature C
C resistance at
H Ω/km
C
C
C
45.1
30.1
.
15.4
. 3
5.73
3.
. 1
1.40
0. 03
0. 41
0.447
0.31
0. 40
0.1
0.151
0.1 5
0.0 5
0.07 0
0.0 13
0.0507
47.4
31.
3.7
1 .
.70
.0
4.01
.3
1.47
0. 4
0. 74
0.470
0.33
0. 5
0.1 7
0.15
0.131
0.100
0.0 17
0.0 40
0.05 7
4 .7
33.
4.
17.0
10.
.31
4. 1
.44
1.54
0. 5
0.707
0.4 3
0.34
0. 4
0. 07
0.1
0.137
0.105
0.0 53
0.0
0.054
For the C resistance of tinned co
multi ly co er value by
er conductors
The table above lists measured values that conform to AS NZS
300 .1.1: 017 for rope laid flexible cables. For cables with an alternate core
length of lay e.g., CORDAFLEX the values will alter slightly.
0
Sales & Order Processing
Phone 1300 4 CABLES
COR S
Conductor
Si e
10
1
5
35
50
70
5
1 0
150
1 5
40
300
400
500
CTORS
Multicore
Conductor tem erature C
C resistance at
H Ω/km
mm
0.5
0.75
1.0
1.5
.5
4
TH COPPER CO
C
C
C
45.1
30.1
.
15.4
. 3
5.73
3.
. 1
1.40
0. 03
0. 4
0.447
0.31
0. 40
0.1
0.15
0.1
0.0 5
0.07
0.0 3
0.051
47.4
31.
3.7
1 .
.70
.0
4.01
.3
1.47
0. 4
0. 74
0.470
0.33
0. 5
0.1
0.15
0.13
0.101
0.0 5
0.0 4
0.053
4 .7
33.
4.
17.0
10.
.31
4. 1
.44
1.54
0. 5
0.707
0.4 3
0.34
0. 4
0. 07
0.1 7
0.13
0.10
0.0 0
0.0 75
0.055
Sales & Order Processing
Phone 1300 4 CABLES
1
AVAILABILIT
Generally the cables listed within this catalogue are available as either
stock items in Australia or available on indent from Germany.
Some of the designs listed in our programme, may be sub ect to
manufacture or factory scheduling and availability.
STANDARDS AND APPROVALS
Siemens cable products are manufactured and tested to VDE Specifications
established by the Association of German Electrical Engineers.
The specifications are restricted to each particular cable design and also
consider the application of the cables.
Siemens wire and cable products are used throughout the world.
Conse uently, many have been tested, approved, or manufactured to the
standards of the following organisations:
British Standards
Standards Association of Australia
Underwriters Laboratories
Canadian Standards Association
National Electrical Manufacturers Association
American Bureau of Shipping
Lloyds Register of Shipping
Assocation of German Electrical Engineers
German Lloyds
European Committee on
Electrotechnical Standardisation
International Electrotechnical Commission
Mine Safety & Health Administration
BS
SAA
UL
CSA
NEMA
ABS
LRS
VDE
GL
CENELEC
IEC
MSHA
PROTOLON, SPREADERFLEX, PROTOMONT, CORDAFLEX, H DROFIRM,
OZOFLEX, SINOTHERM, PROTOFLEX, RONDOFLEX and TECSUN are
Registered Trademarks of Prysmian abel Systems Gmbh.
2
Sales & Order Processing
Phone 1300 4 CABLES
LOSS R
PVC
Thermoplastic polyvinylchloride
EPR
Ethylene propylene rubber
Eva
Ethyl vinyl acetate
XLPE
Cross linked polyethlene
PCP
CPE
Polychloroprene
Chlorinated polyethylene Hypalon
SR
Silicone
PU
Polyurethane
EMI
Electromagnetic interference
RFI
Radio fre uency interference
GF
Glass fibre reinforced plastic
EMC
Electromagnetic compatibility
W
ilowatt
kV
ilovolt
AS
Australian standards
V-75
75 C rated PVC
MM
Multi mode Fibre
mm
millimetre
PE
Polyethlene
OD
R-CPE- 0
R-ER- 0
R-E-110
Cu
Outside diametre
Rubber
chlorinated polythylene- 0 C
Rubber
Rubber
ethylene polythylene- 0 C
ethylene polythylene-110 C
Copper conductor
Tcu
Tinned copper conductor
SDI
Single double insulated
LV
Low voltage
HV
High voltage
Sales & Order Processing
Phone 1300 4 CABLES
OTES
4
Sales & Order Processing
Phone 1300 4 CABLES
Siemens Ltd.
www.siemens.com.au
Head Office Australia
885 Mountain Highway
Bayswater VIC 3153
ABN: 98 004 347 880
Telephone 1300 4 CABLES
© 2020 Siemens Ltd.
Subject to change without prior notice.
The information in this document contains
general descriptions of the technical options
available, which do not always have to be
present in individual cases. The required
features should therefore be specified in
each individual case at the time of closing
the contract.
Printed in
Australia