1 ADDITIONAL PROBLEMS 1. A plane wall 15 – cm thick has a thermal conductivity given by the relation k = 2.0 + 0.0005 T, W/m – K where T is in Kelvin. If one surface of this wall is maintained at 150 oC and the other at 50 oC, determine the rate of heat transfer per square meter. Sketch the temperature distribution through the wall. – F#1 (M2) 2 2. The composite wall of an oven consists of three materials, two of which are of known thermal conductivity, kA = 20 W/m – K and kC = 50 W/m – K, and known thickness, LA = 0.30 m and LC = 0.15 m. The third material, B, which is sandwiched between materials A and C, is of known thickness, LB = 0.15 m, but unknown thermal conductivity kB. Under steady – state operating conditions, measurements reveal an outer surface temperature of 600 oC, and an oven air temperature of 800 oC. The inside convection coefficient h is known to be 25 W/m2 – K. The overall heat transfer rate per area is 550 W/m2. What is the value of kB? – E#1 (M2) 3 3. A 3 – m high and 5 – m wide wall consists of 16 – cm by 22 – cm cross section horizontal bricks (k = 0.72 W/m – K) separated by 3 – cm thick plaster layers (k = 0.22 W/m – K). There are also 2 – cm thick plaster layers on each side of the brick and a 3 – cm thick rigid foam (k = 0.026 W/m – K) on the inner side of the wall. The indoor and outdoor temperatures are 20 oC and -10 oC, respectively and the convection heat transfer coefficients on the inner and outer sides are h1 = 10 W/m2 – K and h2 = 25 W/m2 – K, respectively. Assuming one – dimensional heat transfer and disregarding radiation, determine the rate of heat transfer through the wall. – E#2 (M2) (Q = 261.9 W) 5 4. A 0.964-m thick composite protective wall is formed of a 1-in copper plate, a 1/8-in layer of asbestos, and a 2-in layer of fiberglass placed one a top the other. The thermal conductivities of the materials in units of Btu/h.ft. oF are as follows: kCu = 0.240, kasb = 0.048 and kfib=0.022. The overall temperature difference across the wall is 500oF. The wall is covered with a 134-mm thick insulating material (k = 0.12 Btu/hr-ft-oF) on the inner surface and a 2.5-in thick concrete (k = 0.8 Btu/hr-ft-oF) on the outer layer. Calculate the thermal resistance of each layer of the wall and the heat transfer rate per unit area through the composite. Illustrate also its thermal resistance network analysis. (q = 13.1591 BTU/hr-ft2) 6 5. Two large aluminum plates (k = 240 W/m.K), each 1 cm thick, with 10 µm surface roughness the contact resistance Ri = 2.75 x 10-4 m2.K/W. The temperatures at the outside surfaces are 395°C and 405°C. Calculate (a) the heat flux (b) the temperature drop due to the contact resistance. 8 ASSIGNMENT 1. A layer of 2-in thick firebrick (Kb = 1.0 Btu/hr.ft.°F) is placed between two ¼-in thick steel plates (ki = 30 Btu/h.ft.°F). The faces of the brick adjacent to the plates are rough, having solid to solid contact over only 30 percent of the total area, with the average height of asperities being 1/32-in. If the surface temperatures of the steel plates are 200 and 800°F, respectively; determine the overall rate of heat flow per unit area. Kair = 0.02 Btu/h.ft.°F. 10 ASSIGNMENT 2. A copper slab (k=372 W/mOC) is 3mm thick. It is protected from corrosion on each side by 2m thick layer of stainless steel (k=17W/mOC). The temperature is 400OC on one side of this composite wall and 100OC on the other. Find the distribution in the copper slab and the heat conducted through the wall. 11 ASSIGNMENT 3. A large furnace has a composite wall of height 50 cm. It is consists of a 10-cm firebrick (k = 1.04 W/m K), a 25-cm Masonry brick (k = 0.69 W/m K) and a 5-cm concrete (k = 1.37 W/m K). The masonry brick is sandwiched by 8-cm high firebrick layer. The wall is furthered layered with a 15-cm high concrete. The interior surface of the furnace wall is exposed to hot gases at 1000oC while the exterior surface is exposed to atmospheric air at 25oC. If the convective heat transfer coefficient at the interior and exterior surfaces are 60 W/m2K and 20 W/m2K, respectively. Illustrate the thermal resistance network for this problem. Calculate the heat transfer per unit area of the furnace wall, from hot gases to the atmospheric air. Estimate also the temperature of the interior and exterior surfaces and the temperature at each interface.